WO2007108240A1 - Heat exchanger - Google Patents
Heat exchanger Download PDFInfo
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- WO2007108240A1 WO2007108240A1 PCT/JP2007/052036 JP2007052036W WO2007108240A1 WO 2007108240 A1 WO2007108240 A1 WO 2007108240A1 JP 2007052036 W JP2007052036 W JP 2007052036W WO 2007108240 A1 WO2007108240 A1 WO 2007108240A1
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- WIPO (PCT)
- Prior art keywords
- pipe
- heat exchanger
- fluid
- flow path
- box
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/08—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/08—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag
- F28D7/082—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being otherwise bent, e.g. in a serpentine or zig-zag with serpentine or zig-zag configuration
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
- F28F13/00—Arrangements for modifying heat-transfer, e.g. increasing, decreasing
- F28F13/06—Arrangements for modifying heat-transfer, e.g. increasing, decreasing by affecting the pattern of flow of the heat-exchange media
Definitions
- the present invention relates to a heat exchanger for exchanging heat between a first fluid and a second fluid, and more particularly to a heat exchanger suitable for a heat pump type hot water heater.
- JP 2003-314975 A page 4, FIG. 1
- a pipe forming a first fluid passage is spirally wound around a container forming a second fluid passage.
- a heat exchanger is listed. According to this heat exchanger, it is easy to take a long passage for the second fluid, and the wall surface of the container can be used as a heat transfer surface on which heat exchange is performed.
- Japanese Patent Application Laid-Open No. 2005-24109 describes a box-type heat exchanger in which heat transfer tubes are arranged in a rectangular fluid passage. Since this heat exchanger directly transfers heat between the heat transfer tube wall and the fluid to be heated (for example, water), it can be miniaturized with high heat exchange efficiency.
- the fluid flowing in the container does not directly contact the piping. Therefore, there is a problem that it is easily affected by heat radiation from the outside piping to the outside air.
- An object of the present invention is to provide a heat exchanger that is excellent in heat exchange efficiency and can be further reduced in size.
- the present invention includes a box body in which a first flow path having a rectangular outer shape that appears in a cross section perpendicular to the flow direction of the first fluid is formed,
- a piping unit disposed in the first flow path and forming a second flow path through which a second fluid to be heat exchanged with the first fluid flows
- a first pipe whose shape is adjusted so that the center of the pipe draws a serpentine first locus in the plane of the first reference plane which is a plane parallel to both the width direction and the flow direction of the first fluid;
- a second pipe whose shape is adjusted so that the center of the pipe draws a meandering second locus within the plane of the second reference plane, which is a plane parallel to the first reference plane,
- the positional relationship between the first pipe and the second pipe is determined so as to intersect at a plurality of locations along the flow direction of the first fluid.
- the first pipe and the second pipe constituting the pipe unit each have a meandering shape in separate planes (first reference plane and second reference plane). Have.
- the positional relationship between the first pipe and the second pipe is determined so as to intersect at a plurality of locations along the flow direction of the first fluid.
- the first fluid is at the intersection of the first pipe and the second pipe. It flows through the first flow path so as to sew the space formed on the basis thereof.
- it is possible to induce a three-dimensional flow of the first fluid that is, a complicated flow whose direction changes vertically and horizontally.
- the temperature boundary layer can be prevented from reaching around the first pipe and the second pipe.
- FIG. 1 is an overall perspective view of a heat exchanger according to an embodiment of the present invention.
- FIG. 6A is a conceptual diagram illustrating the shape and arrangement of refrigerant tubes
- FIG. 8A Action explanatory diagram showing the flow of water in a conventional heat exchanger
- FIG. 8B Action explanatory diagram following FIG. 8A
- FIG. 9A is an operation explanatory diagram showing the flow of water in the heat exchanger of the present embodiment.
- FIG. 9B Action explanatory diagram following FIG. 9A
- FIG. 10A Action explanatory diagram showing the flow of water in another conventional heat exchanger
- FIG. 10B is an operation explanatory diagram showing the flow of water in the heat exchanger of the present embodiment.
- a heat exchanger that is used in equipment such as a heat pump type hot water heater and performs heat exchange between water (first fluid) and a refrigerant (second fluid) such as carbon dioxide or alternative chlorofluorocarbon.
- first fluid water
- second fluid refrigerant
- FIG. 1 is an overall perspective view of the heat exchanger of the present embodiment.
- the heat exchanger 100 includes a box 14 and a piping unit 21.
- the piping unit 21 includes two refrigerant pipes, a first refrigerant pipe 17 (first pipe) and a second refrigerant pipe 19 (second pipe), most of which are accommodated in the box body 14.
- the box body 14 has a box body 12 and a lid 13.
- An inlet pipe 15 for allowing water to flow into the box body 14 and an outlet pipe 16 for discharging water from the box body 14 are welded to the peripheral edge of the lid 13.
- the box body 12 has four holes in total, two near the water inlet and two near the outlet, through which the piping unit 21 consisting of two refrigerant pipes 17 and 19 is placed in the box. Guided inside body 14.
- FIG. 2 is an exploded plan view of the box shown in FIG. However, the refrigerant pipes 17 and 19 are omitted.
- the internal space of the box 14 has a flat rectangular parallelepiped shape.
- the sealed internal space constitutes the first flow path 14s through which water flows.
- the first channel 14s has a rectangular outer shape that appears on the cross section perpendicular to the water flow direction FL.
- the water flowing in from the inlet pipe 15 flows through the first flow path 14 s and flows out from the outlet pipe 16.
- the box body 14 has a plurality of partition plates 25 arranged in its internal space.
- the partition plates 25 are arranged in the box body 12 in parallel with each other at equal intervals in the width direction WL, and the first flow paths 14s in which the water flow direction FL is opposite by 180 degrees are alternately formed in the width direction WL. As shown, the internal space of the box 14 is partially partitioned. By these partition plates 25, the first flow path 14 s forms a so-called single-tain flow path (meandering flow path). The serpentine-type flow path is advantageous for saving useless space in the box 14.
- the first flow path 14s is formed side by side in the height direction HL perpendicular to the water flow direction FL and the width direction WL.
- the box body 12, the lid 13, and the partition plate 25 constituting the box body 14 can be made of a metal having good thermal conductivity, such as copper, copper alloy, SUS, aluminum alloy, or the like. .
- the lid 13 and the partition plate 25 can be joined to the box body 12 by brazing or welding.
- the refrigerant pipes 17 and 19 constituting the piping unit 21 are arranged in the first flow path 14s, and form second flow paths 17s and 19s through which a refrigerant to be heat-exchanged with water flows, respectively.
- Such refrigerant pipes 17 and 19 are made of a metal having good thermal conductivity similar to that of the box body 14.
- An internally grooved tube made can be used.
- a leak detection tube 32 having a structure in which a small-diameter inner grooved tube 30 is covered with a large-diameter inner grooved tube 31 as shown in FIG.
- the refrigerant can prevent the lubricating oil from entering the water.
- the refrigerant pipes 17 and 19 are formed by bending a common leak detection pipe 32.
- the refrigerant pipes 17 and 19 can be smooth inner pipes.
- FIG. 3 shows an exploded plan view of the heat exchanger shown in FIG. 1.
- FIG. 4 is a cross-sectional view taken along line AA in FIG. 3
- FIG. 5 is a cross-sectional view taken along line BB in FIG. It has become.
- each of the first refrigerant pipe 17 and the second refrigerant pipe 19 has a meandering shape with respect to the flow direction FL of water in the first flow path 14s, and one end of the first flow path 14s ( It is arranged over almost the entire area from the inlet pipe 15) to the other end (outlet pipe 16).
- the first refrigerant pipe 17 and the second refrigerant pipe 19 are arranged so as to be overlapped in two upper and lower stages in the first flow path 14s.
- the first refrigerant pipe 17 occupies the upper half space of the first flow path 14s
- the second refrigerant pipe 19 occupies the lower half space of the first flow path 14s.
- the width direction WL of the first flow path 14s is a predetermined one of the two opposite sides forming the rectangular outer shape of the first flow path 14s in a cross section perpendicular to the water flow direction FL.
- the direction perpendicular to the width direction WL and the water flow direction FL can be defined as the height direction HL.
- the virtual plane parallel to both the width direction WL and the water flow direction FL is defined as the first reference plane P1, and the virtual plane parallel to the first reference plane P1 is defined as the second reference plane P2. Is possible.
- the stacking direction of the first refrigerant pipe 17 and the second refrigerant pipe 19 coincides with the height direction HL
- the swinging direction of the refrigerant pipes 17 and 19 coincides with the width direction WL. If the dimension of the first flow path 14s with respect to the height direction HL is D, the first reference plane P1 is in the height direction HL.
- the second reference plane P2 is D / 4 from the other wall 142k (bottom surface).
- FIG. 6B shows a schematic plan view of a locus drawn by the center of the refrigerant pipe.
- the shape of the first refrigerant pipe 17 is adjusted so that the center of the pipe draws a meandering first locus 17c in the plane of the first reference plane P1.
- the shape of the second refrigerant pipe 19 is adjusted so that the center of the pipe draws a meandering second locus 19c in the plane of the second reference plane P2.
- the first trajectory 17c and the second trajectory 19c each show a periodicity, specifically, a sinusoidal shape.
- first refrigerant pipe 17 and the second refrigerant pipe 19 have a positional relationship with each other so as to intersect at a plurality of locations along the water flow direction FL when the directional force perpendicular to the first reference plane P1 is observed. It has been established. Water flows through the first flow path 14s so as to sew a space generated based on the intersection of the first refrigerant pipe 17 and the second refrigerant pipe 19.
- the first refrigerant pipe 17 and the second refrigerant pipe 19 are arranged so that the intersecting positions of the two appear at equal intervals t along the water flow direction FL.
- Each shape is adjusted and the positional relationship with each other is determined. That is, in the straight section of the first flow path 14s, the bent shape of the first refrigerant pipe 17 and the bent shape of the second refrigerant pipe 19 can be made common. In this way, the refrigerant tubes 17 and 19 can be easily manufactured. Further, since the entire structure is simplified, it becomes easy to optimize design conditions such as the bent shape of the refrigerant pipes 17 and 19 and the width of the first flow path 14s by computer simulation, for example.
- the meandering phase of the first locus 17c described in FIGS. 6A and 6B and the meandering phase of the second locus 19c are shifted by a half cycle (180 degrees).
- the positional relationship between the first refrigerant pipe 17 and the second refrigerant pipe 19 can be determined. In this way, the effect of inducing a three-dimensional water flow can be sufficiently obtained.
- the meandering phase shift need not be strictly a half cycle. For example, about 180 ⁇ 10 degrees is included within a half cycle shift.
- the refrigerant pipes 17 and 19 need to change the direction by 180 degrees.
- the first refrigerant pipe 17 and the second refrigerant pipe 19 maintain a positional relationship that is shifted inward and outward from each other. The direction is changed 180 degrees while holding. In this way, it is possible to prevent the formation of a region where water flows easily (so-called dead water region).
- one refrigerant tube is bent and bent so as to change the direction while contacting the wall surface of the box 14 forming the end of the first flow path 14s, and the other
- the refrigerant pipe is bent and curved so that it passes through the inside with a smaller arc. In this way, it is possible to prevent a large dead water area from being formed in the reversal section where the direction of the first flow path 14s is reversed by 180 degrees.
- the positional relationship between the first refrigerant pipe 17 and the second refrigerant pipe 19 is determined so as to be equal to the diameter (outer diameter) of the pipe. That is, the first refrigerant pipe 17 and the second refrigerant pipe 19 are in point contact with each other at the crossing positions. If the contact point between the first refrigerant pipe 17 and the second refrigerant pipe 19 is prevented from being connected in a linear manner, the flow path of the water can be prevented from being blocked, and the active three-dimensional flow can be prevented. The effect of preventing the increase in pressure loss can be expected.
- the box body 14 is adjusted so that the height of the first flow path 14 s is approximately equal to the sum of the diameter of the first refrigerant pipe 17 and the diameter of the second refrigerant pipe 19. That is, as shown in FIGS. 3 and 4, the first refrigerant pipe 17 and the second refrigerant pipe 19 are in contact with the inner wall surfaces 14p, 14p, 141k, and 142k of the box body 14 in the upper, lower, left and right directions in the first flow path 14s. . That is, when the first flow path 14s is projected from one end to the other side in the flow direction FL, the inner wall surface on the opposite side of the box body 14 is blocked by the refrigerant pipes 17 and 19 so that it cannot be seen. ing.
- the first refrigerant pipe 17 and the second refrigerant pipe 19 are each in contact with the inner wall surface 14p of the box body 14 in the width direction WL of the first flow path 14s. It has a meandering amplitude that enables heat transfer with the body 14. That is, the amplitude of the refrigerant pipes 17 and 19 is equal to the width of the first flow path 14s.
- each refrigerant pipe 17, 19 may be in direct contact with the box body 14, or may be in indirect contact with another heat transfer section 27 as in the present embodiment.
- the ratio of the total length of the refrigerant pipes 17 and 19 to the total length of the first flow path 14s can be increased, so that the heat exchanger 100 can be downsized. It is advantageous.
- the other heat transfer section 27 that indirectly contact the refrigerant pipes 17 and 19 and the box body 14 include the box body 14 and the first refrigerant pipe 17, and the box body 14 and the second refrigerant pipe.
- Such a brazed joint 27 is suitable because it can be easily formed as follows. Placing the refrigerant pipes 17 and 19 (piping unit 21) into the box while placing the brazing material previously formed into a sheet shape between the inner wall surfaces 14p, 14p, 141k and 142k of the box 14 and the refrigerant pipes 17 and 19 14 Place in. Then, the brazing material is melted and solidified in the heating furnace, and the box body 14 and the refrigerant pipes 17 and 19 are joined.
- the first refrigerant pipe 17 and the second refrigerant pipe 19 may be joined by brazing or welding.
- the box body 14 and / or the refrigerant pipes 17 and 19 may be made of a non-metallic material such as a resin.
- a non-metallic material such as a resin.
- Non-metallic materials represented by resins generally have the advantage of being lighter than metallic materials. Also, the resin is generally less expensive than the metal material.
- An example of a nonmetallic material having good thermal conductivity is a resin containing a thermal conductive filler.
- both the box body 14 and the refrigerant pipes 17 and 19 are made of a resin containing a heat conductive filler
- an adhesive having an improved heat conductivity for example, a polymer adhesive kneaded with metal powder
- the body 14 can be brought into contact with the refrigerant pipes 17 and 19.
- the inner wall surface of the box 14 can be used as a heat transfer surface, so that the heat exchange efficiency can be increased.
- the water flowing through the first flow path 14s and the high-temperature and high-pressure refrigerant flowing through the refrigerant pipes 17 and 19 flow opposite to each other. In this way, the efficiency of heat exchange between water and the refrigerant can be increased.
- FIG. 8A consider a case where water flows straight along the longitudinal direction outside the refrigerant pipe 171.
- the stirring action received from the refrigerant pipe 171 is small, the water as shown in FIG. 8B has a relatively large temperature ⁇ in the vicinity of the surface of the refrigerant pipe 171.
- most of the surfaces of the refrigerant tubes 17 and 19 can contribute to heat transfer.
- a piping unit 211 in which two refrigerant tubes 172 and 174 are spirally twisted as shown in FIG. 10A.
- the two refrigerant tubes 172 since water tends to flow along the periphery of the piping unit 211, the two refrigerant tubes 172, The surface of 174 cannot necessarily be effectively used.
- the first refrigerant pipe 17 and the second refrigerant pipe 19 create a moderately large space between them.
- water forms a complex flow in that space. Since water flows while colliding with the surfaces of both the first refrigerant pipe 17 and the second refrigerant pipe 19, the surfaces of the first refrigerant pipe 17 and the second refrigerant pipe 19 can be effectively used as heat transfer surfaces.
- the dead water area can be reduced. As the dead water area becomes smaller, the heat transfer area increases, so the heat exchange efficiency increases.
- the partition plates 25 are arranged at equal intervals in the width direction WL, but the arrangement at equal intervals is not essential.
- the arrangement interval of the partition plates 25 in the box body 14 can be adjusted so that the channel width on the downstream side is wider than the channel on the upstream side in the width direction WL.
- metal ions such as calcium ions
- scale is likely to deposit from around 60 ° C. If the flow path close to the water outlet 16 is designed to have a slightly wide opening, the increase in pressure loss due to scale deposition can be suppressed.
- the heat exchanger according to the present invention has excellent heat exchange performance, and is useful as a heat exchanger for a heat pump water heater using a refrigerant. It can also be applied to heat exchangers that exchange heat between gases or liquids.
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Abstract
Description
明 細 書 Specification
熱交換器 Heat exchanger
技術分野 Technical field
[0001] 本発明は、第一流体と第二流体との間で熱交換を行うための熱交換器、特に、ヒー トポンプ式給湯機に好適な熱交換器に関する。 [0001] The present invention relates to a heat exchanger for exchanging heat between a first fluid and a second fluid, and more particularly to a heat exchanger suitable for a heat pump type hot water heater.
背景技術 Background art
[0002] 従来のヒートポンプ式給湯機、空調機、床暖房装置等にぉレ、ては、 2種類の流体( 例えば、水と冷媒、空気と冷媒)の間で熱交換を行うための熱交換器が使用されてい る。そのような熱交換器のレ、くつかの例を簡単に説明する。 [0002] Heat exchange for heat exchange between two types of fluids (for example, water and refrigerant, air and refrigerant) compared to conventional heat pump hot water heaters, air conditioners, floor heating devices, etc. A vessel is being used. A few examples of such heat exchangers are briefly described.
[0003] 例えば、特開 2003— 90690号公報(第 7頁、図 1)には、流体の撹拌により、熱交 換効率を高めるため、ジグザグ状に折り曲げられた流体配管が使用された熱交換器 が記載されている。 [0003] For example, in Japanese Patent Laid-Open No. 2003-90690 (page 7, Fig. 1), heat exchange using a fluid pipe bent in a zigzag shape is used in order to increase the heat exchange efficiency by stirring the fluid. The vessel is listed.
[0004] また、特開 2003— 314975号公報(第 4頁、図 1)には、第一流体の通路を形成す る配管を、第二流体の通路を形成する容器に螺旋状に巻き付けた熱交換器が記載 されている。この熱交換器によれば、第二流体の通路を長くとることが容易であるとと もに、容器の壁面を熱交換が行われる伝熱面として利用することができる。 [0004] In JP 2003-314975 A (page 4, FIG. 1), a pipe forming a first fluid passage is spirally wound around a container forming a second fluid passage. A heat exchanger is listed. According to this heat exchanger, it is easy to take a long passage for the second fluid, and the wall surface of the container can be used as a heat transfer surface on which heat exchange is performed.
[0005] また、特開 2005— 24109号公報には、矩形の流体通路内に伝熱管を配置した箱 型の熱交換器が記載されている。この熱交換器は、伝熱管の管壁と被加熱流体 (例 えば水)との間で熱伝達が直接的に行われるので、熱交換効率が高ぐ小型化が可 能である。 [0005] Further, Japanese Patent Application Laid-Open No. 2005-24109 describes a box-type heat exchanger in which heat transfer tubes are arranged in a rectangular fluid passage. Since this heat exchanger directly transfers heat between the heat transfer tube wall and the fluid to be heated (for example, water), it can be miniaturized with high heat exchange efficiency.
[0006] し力 ながら、特開 2003— 90690号公報に記載された熱交換器の構成では、伝 熱管が接合されたプレートが平面状であるため、第一流体がプレートの全体に均一 に行き渡りにくぐ効率的な熱交換を行うことが難しい。また、第一流体に大きな撹拌 効果を得られず、伝熱面の近傍において、第一流体の温度境界層が発達しやすい 。温度境界層が発達すると、効率的な熱交換が妨げられるので好ましくない。温度境 界層が発達しやすいという問題は、特開 2005— 24109号公報に記載された熱交換 器にも同様に存在する。 [0007] また、特開 2003— 314975号公報に記載された熱交換器の構成では、容器内を 流通する流体が配管と直接接触しない。そのため、外側の配管から外気への放熱の 影響を受けやすいという問題がある。また、効率的な熱交換を行うためには、第一流 体の流れと第二流体の流れとが対向するように流路を形成する必要性があるが、そ の必要性を厳密に満足させようとすると、容器の外側に配管を巻き付ける工程が煩 雑になる可能性がある。 [0006] However, in the configuration of the heat exchanger described in Japanese Patent Application Laid-Open No. 2003-90690, the plate to which the heat transfer tubes are joined is planar, so that the first fluid spreads uniformly over the entire plate. It is difficult to exchange heat efficiently. In addition, a large stirring effect cannot be obtained in the first fluid, and the temperature boundary layer of the first fluid tends to develop in the vicinity of the heat transfer surface. The development of a temperature boundary layer is not preferable because it prevents efficient heat exchange. The problem that the temperature boundary layer easily develops also exists in the heat exchanger described in Japanese Patent Application Laid-Open No. 2005-24109. [0007] Further, in the configuration of the heat exchanger described in Japanese Patent Laid-Open No. 2003-314975, the fluid flowing in the container does not directly contact the piping. Therefore, there is a problem that it is easily affected by heat radiation from the outside piping to the outside air. In addition, in order to perform efficient heat exchange, it is necessary to form a flow path so that the flow of the first fluid and the flow of the second fluid are opposed to each other. If it tries to do so, the process of winding piping around the outside of the container may become complicated.
発明の開示 Disclosure of the invention
[0008] このように、様々なタイプの熱交換器が提案されている力 S、いずれも依然として改良 の余地がある。本発明は、熱交換効率に優れ、より一層の小型化が可能な熱交換器 を提供することを目的とする。 [0008] Thus, the force S for which various types of heat exchangers have been proposed, all still have room for improvement. An object of the present invention is to provide a heat exchanger that is excellent in heat exchange efficiency and can be further reduced in size.
[0009] すなわち、本発明は、第一流体の流れ方向に直交する断面に現れる外形が矩形を 示す第一流路が内部に形成された箱体と、 [0009] That is, the present invention includes a box body in which a first flow path having a rectangular outer shape that appears in a cross section perpendicular to the flow direction of the first fluid is formed,
第一流路内に配置され、第一流体と熱交換するべき第二流体が流れる第二流路を 形成する配管ユニットとを備え、 A piping unit disposed in the first flow path and forming a second flow path through which a second fluid to be heat exchanged with the first fluid flows,
上記断面で第一流路の矩形の外形を形作る 2組の対辺のうち、所定の 1組の対辺 に平行な方向を第一流路の幅方向と定義したとき、 Of the two pairs of opposite sides that form the rectangular outer shape of the first flow path in the cross section, when the direction parallel to the predetermined pair of opposite sides is defined as the width direction of the first flow path,
配管ユニットは、 The piping unit
幅方向と第一流体の流れ方向との双方に平行な平面である第一基準面の面内で 、管の中心が、蛇行した第一軌跡を描くように形状が調整された第一配管と、 第一基準面に平行な平面である第二基準面の面内で、管の中心が、蛇行した第二 軌跡を描くように形状が調整された第二配管とを含み、 A first pipe whose shape is adjusted so that the center of the pipe draws a serpentine first locus in the plane of the first reference plane which is a plane parallel to both the width direction and the flow direction of the first fluid; A second pipe whose shape is adjusted so that the center of the pipe draws a meandering second locus within the plane of the second reference plane, which is a plane parallel to the first reference plane,
それら第一配管および第二配管は、第一基準面に直交する方向から観察したとき 、第一流体の流れ方向に沿った複数箇所で交差するように互いの位置関係が定めら れている、熱交換器を提供する。 When the first pipe and the second pipe are observed from a direction orthogonal to the first reference plane, the positional relationship between the first pipe and the second pipe is determined so as to intersect at a plurality of locations along the flow direction of the first fluid. Provide heat exchanger.
[0010] 上記本発明の熱交換器によれば、配管ユニットを構成する第一配管と第二配管は 、それぞれ、別々の平面内(第一基準面と第二基準面)で蛇行した形状を有する。ま た、第一配管と第二配管は、第一流体の流れ方向に沿った複数箇所で交差するよう に互いの位置関係が定められている。第一流体は、第一配管と第二配管との交差に 基づいて生ずる空間を縫うように第一流路を流れる。このように、本発明によれば、第 一流体の三次元的な流れ、すなわち、上下左右に方向が変化する複雑な流れを誘 起することができる。この結果、第一配管および第二配管の周りに温度境界層が発 達することを抑制することができる。温度境界層の発達の抑制は、熱交換効率の向 上に寄与する。また、第一配管および第二配管が第一流体の流れ方向に対して蛇 行していることから、第一流路の全長に対する、第一配管および第二配管の全長の 割合を大きくすることができる。これらのこと力 、本発明によれば、同程度の性能を 有する熱交換器に比して、小型化が容易である。 [0010] According to the heat exchanger of the present invention, the first pipe and the second pipe constituting the pipe unit each have a meandering shape in separate planes (first reference plane and second reference plane). Have. In addition, the positional relationship between the first pipe and the second pipe is determined so as to intersect at a plurality of locations along the flow direction of the first fluid. The first fluid is at the intersection of the first pipe and the second pipe. It flows through the first flow path so as to sew the space formed on the basis thereof. As described above, according to the present invention, it is possible to induce a three-dimensional flow of the first fluid, that is, a complicated flow whose direction changes vertically and horizontally. As a result, the temperature boundary layer can be prevented from reaching around the first pipe and the second pipe. Suppressing the development of the temperature boundary layer contributes to improving the heat exchange efficiency. In addition, since the first pipe and the second pipe meander in the flow direction of the first fluid, the ratio of the total length of the first pipe and the second pipe to the total length of the first flow path can be increased. it can. According to the present invention, these powers can be easily reduced in size as compared with a heat exchanger having comparable performance.
図面の簡単な説明 Brief Description of Drawings
[0011] [図 1]本発明の実施形態にかかる熱交換器の全体斜視図 FIG. 1 is an overall perspective view of a heat exchanger according to an embodiment of the present invention.
[図 2]図 1に示す箱体の分解平面図 [Figure 2] Exploded plan view of the box shown in Figure 1
[図 3]図 1に示す熱交換器の分解平面図 [Figure 3] Exploded plan view of heat exchanger shown in Figure 1
[図 4]図 3の A— A断面図 [Fig.4] AA cross section of Fig.3
[図 5]図 3の B— B断面図 [Fig.5] BB cross section of Fig.3
[図 6A]冷媒管の形状および配置を説明する概念図 FIG. 6A is a conceptual diagram illustrating the shape and arrangement of refrigerant tubes
[図 6B]冷媒管の中心が描く軌跡の平面模式図 [Figure 6B] Schematic plan view of the locus drawn by the center of the refrigerant pipe
[図 7]図 3の部分拡大図 [Figure 7] Partial enlarged view of Figure 3
[図 8A]従来の熱交換器における水の流れを示す作用説明図 [FIG. 8A] Action explanatory diagram showing the flow of water in a conventional heat exchanger
[図 8B]図 8Aに続く作用説明図 [FIG. 8B] Action explanatory diagram following FIG. 8A
[図 9A]本実施形態の熱交換器における水の流れを示す作用説明図 FIG. 9A is an operation explanatory diagram showing the flow of water in the heat exchanger of the present embodiment.
[図 9B]図 9Aに続く作用説明図 [FIG. 9B] Action explanatory diagram following FIG. 9A
[図 10A]他の従来の熱交換器における水の流れを示す作用説明図 [FIG. 10A] Action explanatory diagram showing the flow of water in another conventional heat exchanger
[図 10B]本実施形態の熱交換器における水の流れを示す作用説明図 FIG. 10B is an operation explanatory diagram showing the flow of water in the heat exchanger of the present embodiment.
[図 11]漏洩検知管の断面図 [Figure 11] Cross section of leak detection tube
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0012] 以下、添付の図面を参照しつつ本発明の実施形態について説明する。 Hereinafter, embodiments of the present invention will be described with reference to the accompanying drawings.
本実施形態では、ヒートポンプ式給湯機等の機器に使用され、水(第一流体)と、二 酸化炭素や代替フロン等の冷媒 (第二流体)との間で熱交換を行う熱交換器を例に 挙げて説明する。 In the present embodiment, a heat exchanger that is used in equipment such as a heat pump type hot water heater and performs heat exchange between water (first fluid) and a refrigerant (second fluid) such as carbon dioxide or alternative chlorofluorocarbon. For example I will give you a description.
[0013] 図 1は、本実施形態の熱交換器の全体斜視図である。図 1に示すごとぐ熱交換器 100は、箱体 14と配管ユニット 21とを備えている。配管ユニット 21は、第一冷媒管 17 (第一配管)および第二冷媒管 19 (第二配管)の 2本の冷媒管からなり、その大部分 は箱体 14内に収容されている。箱体 14は、箱本体 12および蓋 13を有する。蓋 13の 周縁部には、箱体 14の内部に水を流入させるための入口管 15と、箱体 14の内部か ら水を流出させるための出口管 16が溶接されている。箱本体 12には、水の入口近 傍に 2つ、出口近傍に 2つ、合計 4つの孔が形成されており、それらの孔を通じて 2本 の冷媒管 17, 19からなる配管ユニット 21が箱体 14の内部に案内されている。 FIG. 1 is an overall perspective view of the heat exchanger of the present embodiment. As shown in FIG. 1, the heat exchanger 100 includes a box 14 and a piping unit 21. The piping unit 21 includes two refrigerant pipes, a first refrigerant pipe 17 (first pipe) and a second refrigerant pipe 19 (second pipe), most of which are accommodated in the box body 14. The box body 14 has a box body 12 and a lid 13. An inlet pipe 15 for allowing water to flow into the box body 14 and an outlet pipe 16 for discharging water from the box body 14 are welded to the peripheral edge of the lid 13. The box body 12 has four holes in total, two near the water inlet and two near the outlet, through which the piping unit 21 consisting of two refrigerant pipes 17 and 19 is placed in the box. Guided inside body 14.
[0014] 図 2は、図 1に示す箱体の分解平面図である。ただし、冷媒管 17, 19は省略してい る。箱体 14の内部空間は、扁平な直方体形状である。密閉された内部空間は、水が 流れる第一流路 14sを構成する。第一流路 14sは、水の流れ方向 FLに直交する断 面に現れる外形が矩形を示す。入口管 15から流入した水は、この第一流路 14sを流 れて出口管 16から流出する。また、箱体 14は、その内部空間に配置された複数の 仕切り板 25を有する。各仕切り板 25は、互いに平行かつ幅方向 WLに等間隔で箱 本体 12内に配置され、水の流れ方向 FLが 180度反対向きになる第一流路 14sが幅 方向 WLに交互に並んで形成されるように、箱体 14の内部空間を部分的に仕切る。 これら仕切り板 25により、第一流路 14sは、いわゆるサ一^ ^ンタイン型の流路 (蛇行し た流路)を形成している。サーペンタイン型の流路は、箱体 14内の無駄なスペースを 省くのに有利である。なお、第一流路 14sは、水の流れ方向 FLおよび幅方向 WLに 直交する高さ方向 HLに並んで形成されてレ、てもよレ、。 FIG. 2 is an exploded plan view of the box shown in FIG. However, the refrigerant pipes 17 and 19 are omitted. The internal space of the box 14 has a flat rectangular parallelepiped shape. The sealed internal space constitutes the first flow path 14s through which water flows. The first channel 14s has a rectangular outer shape that appears on the cross section perpendicular to the water flow direction FL. The water flowing in from the inlet pipe 15 flows through the first flow path 14 s and flows out from the outlet pipe 16. Further, the box body 14 has a plurality of partition plates 25 arranged in its internal space. The partition plates 25 are arranged in the box body 12 in parallel with each other at equal intervals in the width direction WL, and the first flow paths 14s in which the water flow direction FL is opposite by 180 degrees are alternately formed in the width direction WL. As shown, the internal space of the box 14 is partially partitioned. By these partition plates 25, the first flow path 14 s forms a so-called single-tain flow path (meandering flow path). The serpentine-type flow path is advantageous for saving useless space in the box 14. The first flow path 14s is formed side by side in the height direction HL perpendicular to the water flow direction FL and the width direction WL.
[0015] 箱体 14を構成する箱本体 12、蓋 13および仕切り板 25は、例えば、銅、銅合金、 S US、アルミニウム合金等、良好な熱伝導性を有する金属によって構成することができ る。また、蓋 13および仕切り板 25は、箱本体 12にロウ付けまたは溶接により接合する こと力 Sできる。 [0015] The box body 12, the lid 13, and the partition plate 25 constituting the box body 14 can be made of a metal having good thermal conductivity, such as copper, copper alloy, SUS, aluminum alloy, or the like. . The lid 13 and the partition plate 25 can be joined to the box body 12 by brazing or welding.
[0016] 一方、配管ユニット 21を構成する冷媒管 17, 19は、第一流路 14s内に配置され、 それぞれ、水と熱交換するべき冷媒が流れる第二流路 17s, 19sを形成する。このよ うな冷媒管 17, 19には、箱体 14と同様の良好な熱伝導性を有する金属によって構 成された内面溝付き管を使用することができる。好ましくは、図 11に示すごとぐ小径 の内面溝付き管 30を大径の内面溝付き管 31で覆った構造の漏洩検知管 32を採用 することである。このような漏洩検知管 32によれば、万が一、内側の内面溝付き管 30 が破損した場合であっても、外側の内面溝付き管 31の溝 31Pを伝って冷媒ゃ潤滑 油を容器 14の外部に逃がすことができ、冷媒ゃ潤滑油が水中に混入することを防ぐ ことができる。本実施形態において、冷媒管 17, 19は、共通の漏洩検知管 32を曲げ 加工したものである。なお、冷媒管 17, 19には、内面平滑管を用いることもできる。 On the other hand, the refrigerant pipes 17 and 19 constituting the piping unit 21 are arranged in the first flow path 14s, and form second flow paths 17s and 19s through which a refrigerant to be heat-exchanged with water flows, respectively. Such refrigerant pipes 17 and 19 are made of a metal having good thermal conductivity similar to that of the box body 14. An internally grooved tube made can be used. Preferably, a leak detection tube 32 having a structure in which a small-diameter inner grooved tube 30 is covered with a large-diameter inner grooved tube 31 as shown in FIG. According to such a leakage detection tube 32, by any chance, even if the inside of the inner surface grooved tube 30 is damaged, the container refrigerant Ya lubricating oil along the grooves 31 P outside the inner surface grooved tube 31 14 The refrigerant can prevent the lubricating oil from entering the water. In the present embodiment, the refrigerant pipes 17 and 19 are formed by bending a common leak detection pipe 32. The refrigerant pipes 17 and 19 can be smooth inner pipes.
[0017] 次に、図 3に示すのは、図 1に示す熱交換器の分解平面図であり、図 4が図 3の A —A断面図、図 5が図 3の B— B断面図となっている。図 3に示すごとぐ第一冷媒管 1 7および第二冷媒管 19は、それぞれ、第一流路 14sにおける水の流れ方向 FLに対 して蛇行した形状を有するとともに、第一流路 14sの一端 (入口管 15)から他端(出口 管 16)に至るほぼ全域にわたって配置されている。また、図 4, 5に示すごとぐ第一 冷媒管 17および第二冷媒管 19は、第一流路 14s内において、上下 2段に重ねて配 置されている。第一冷媒管 17が第一流路 14sの上半分の空間を占有し、第二冷媒 管 19が第一流路 14sの下半分の空間を占有する形となっている。 Next, FIG. 3 shows an exploded plan view of the heat exchanger shown in FIG. 1. FIG. 4 is a cross-sectional view taken along line AA in FIG. 3, and FIG. 5 is a cross-sectional view taken along line BB in FIG. It has become. As shown in FIG. 3, each of the first refrigerant pipe 17 and the second refrigerant pipe 19 has a meandering shape with respect to the flow direction FL of water in the first flow path 14s, and one end of the first flow path 14s ( It is arranged over almost the entire area from the inlet pipe 15) to the other end (outlet pipe 16). In addition, as shown in FIGS. 4 and 5, the first refrigerant pipe 17 and the second refrigerant pipe 19 are arranged so as to be overlapped in two upper and lower stages in the first flow path 14s. The first refrigerant pipe 17 occupies the upper half space of the first flow path 14s, and the second refrigerant pipe 19 occupies the lower half space of the first flow path 14s.
[0018] 冷媒管 17, 19の形状および箱体 14内での配置について詳しく説明する。 [0018] The shape of the refrigerant tubes 17 and 19 and the arrangement in the box 14 will be described in detail.
図 6Aの概念図に示すごとぐ第一流路 14sの幅方向 WLは、水の流れ方向 FLに 直交する断面で第一流路 14sの矩形の外形を形作る 2組の対辺のうち、所定の 1組 の対辺(本実施形態では長辺)に平行な方向と定義することができる。この幅方向 W Lおよび水の流れ方向 FLに直交する方向を高さ方向 HLと定義することができる。そ して、上記幅方向 WLと水の流れ方向 FLとの双方に平行な仮想平面を第一基準面 P1、その第一基準面 P1に平行な仮想平面を第二基準面 P2と定義することができる 。本実施形態では、第一冷媒管 17と第二冷媒管 19の積み重ね方向が高さ方向 HL に一致し、冷媒管 17, 19の振れる方向が幅方向 WLに一致している。また、高さ方 向 HLに関する第一流路 14sの寸法を Dとすると、第一基準面 P1は、高さ方向 HLに As shown in the conceptual diagram of FIG. 6A, the width direction WL of the first flow path 14s is a predetermined one of the two opposite sides forming the rectangular outer shape of the first flow path 14s in a cross section perpendicular to the water flow direction FL. Can be defined as a direction parallel to the opposite side (long side in the present embodiment). The direction perpendicular to the width direction WL and the water flow direction FL can be defined as the height direction HL. The virtual plane parallel to both the width direction WL and the water flow direction FL is defined as the first reference plane P1, and the virtual plane parallel to the first reference plane P1 is defined as the second reference plane P2. Is possible. In the present embodiment, the stacking direction of the first refrigerant pipe 17 and the second refrigerant pipe 19 coincides with the height direction HL, and the swinging direction of the refrigerant pipes 17 and 19 coincides with the width direction WL. If the dimension of the first flow path 14s with respect to the height direction HL is D, the first reference plane P1 is in the height direction HL.
h h
おける箱体 14の一方の壁面 141k (上面)から D /4の位置を通過する仮想平面とし A virtual plane passing through the position of D / 4 from one wall 141k (upper surface) of the box 14
h h
て定義することができる。第二基準面 P2は、他方の壁面 142k (下面)から D /4の Can be defined. The second reference plane P2 is D / 4 from the other wall 142k (bottom surface).
h 位置を通過する仮想平面として定義することができる。 [0019] 図 6Bに、冷媒管の中心が描く軌跡の平面模式図を示す。第一冷媒管 17は、第一 基準面 P1の面内で、管の中心が、蛇行した第一軌跡 17cを描くように形状が調整さ れている。同様に、第二冷媒管 19は、第二基準面 P2の面内で、管の中心が、蛇行 した第二軌跡 19cを描くように形状が調整されている。本実施形態では、第一軌跡 1 7cおよび第二軌跡 19cが、それぞれ、周期性を示している、具体的には正弦波状を 呈している。さらに、第一冷媒管 17および第二冷媒管 19は、第一基準面 P1に直交 する方向力 観察したとき、水の流れ方向 FLに沿った複数箇所で交差するように、 互いの位置関係が定められている。水は、第一冷媒管 17と第二冷媒管 19の交差に 基づいて生ずる空間を縫うように、第一流路 14s内を流通する。 h Can be defined as a virtual plane passing through the position. FIG. 6B shows a schematic plan view of a locus drawn by the center of the refrigerant pipe. The shape of the first refrigerant pipe 17 is adjusted so that the center of the pipe draws a meandering first locus 17c in the plane of the first reference plane P1. Similarly, the shape of the second refrigerant pipe 19 is adjusted so that the center of the pipe draws a meandering second locus 19c in the plane of the second reference plane P2. In the present embodiment, the first trajectory 17c and the second trajectory 19c each show a periodicity, specifically, a sinusoidal shape. Furthermore, the first refrigerant pipe 17 and the second refrigerant pipe 19 have a positional relationship with each other so as to intersect at a plurality of locations along the water flow direction FL when the directional force perpendicular to the first reference plane P1 is observed. It has been established. Water flows through the first flow path 14s so as to sew a space generated based on the intersection of the first refrigerant pipe 17 and the second refrigerant pipe 19.
[0020] また、図 7の部分拡大図に示すごとぐ第一冷媒管 17および第二冷媒管 19は、両 者の交差位置が水の流れ方向 FLに沿って等間隔 tで現れるように、それぞれの形状 が調整されるとともに、互いの位置関係が定められている。つまり、第一流路 14sの直 線区間では、第一冷媒管 17の曲げ形状と第二冷媒管 19の曲げ形状とを共通化す ることができる。このようにすれば、冷媒管 17, 19の作製が容易である。また、全体の 構造が単純化するので、例えば計算機シミュレーションにより、冷媒管 17, 19の曲げ 形状や第一流路 14sの幅等の設計条件を最適化しやすくなる。 Further, as shown in the partially enlarged view of FIG. 7, the first refrigerant pipe 17 and the second refrigerant pipe 19 are arranged so that the intersecting positions of the two appear at equal intervals t along the water flow direction FL. Each shape is adjusted and the positional relationship with each other is determined. That is, in the straight section of the first flow path 14s, the bent shape of the first refrigerant pipe 17 and the bent shape of the second refrigerant pipe 19 can be made common. In this way, the refrigerant tubes 17 and 19 can be easily manufactured. Further, since the entire structure is simplified, it becomes easy to optimize design conditions such as the bent shape of the refrigerant pipes 17 and 19 and the width of the first flow path 14s by computer simulation, for example.
[0021] より具体的には、水の流れ方向 FLにおいて、図 6A, 6Bで説明した第一軌跡 17c の蛇行の位相と第二軌跡 19cの蛇行の位相が半周期(180度)ずれるように、第一冷 媒管 17と第二冷媒管 19との位置関係を定めることができる。このようにすれば、三次 元的な水の流れを誘起する作用を十分に得ることができる。図 7に示すごとぐ第一 冷媒管 17と第二冷媒管 19とに囲まれる領域の幅方向 WLにおける広さ Dは、例え More specifically, in the water flow direction FL, the meandering phase of the first locus 17c described in FIGS. 6A and 6B and the meandering phase of the second locus 19c are shifted by a half cycle (180 degrees). The positional relationship between the first refrigerant pipe 17 and the second refrigerant pipe 19 can be determined. In this way, the effect of inducing a three-dimensional water flow can be sufficiently obtained. The width D in the width direction WL of the region surrounded by the first refrigerant pipe 17 and the second refrigerant pipe 19 as shown in FIG.
1 ば、冷媒管 17, 19の直径 (外径)よりも大きくすることができる。そのようにすれば、当 該領域における水の流通がスムーズになる。なお、蛇行の位相のずれは、厳密に半 周期である必要はな 例えば、 180 ± 10度程度は、半周期ずれているうちに含ま れるものとする。 1 can be larger than the diameter (outer diameter) of the refrigerant pipes 17 and 19. By doing so, the water flow in the area becomes smooth. The meandering phase shift need not be strictly a half cycle. For example, about 180 ± 10 degrees is included within a half cycle shift.
[0022] また、図 3に示すごとぐ第一流路 14sの向きが 180度反転する反転区間では、冷 媒管 17, 19も 180度向きを変化させる必要がある。本実施形態では、反転区間にお いて、第一冷媒管 17および第二冷媒管 19は、互いに内外にずれた位置関係を維 持しながら 180度向きを変化させている。このようにすれば、水の流れが淀みやすい 領域(いわゆる死水域)が形成されることを防止することができる。例えば、 2本の冷媒 管 17, 19のうち、一方の冷媒管については、第一流路 14sの端を形成する箱体 14 の壁面に接触しながら向きを変えるように曲げカ卩ェし、他方の冷媒管については、そ れよりも小さい弧を描いて内側を通るように曲げカ卩ェする。このようにすれば、第一流 路 14sの向きが 180度反転する反転区間に大きな死水域が形成されることを防止で きる。 [0022] Further, as shown in FIG. 3, in the reversal section in which the direction of the first flow path 14s is reversed by 180 degrees, the refrigerant pipes 17 and 19 need to change the direction by 180 degrees. In the present embodiment, in the inversion section, the first refrigerant pipe 17 and the second refrigerant pipe 19 maintain a positional relationship that is shifted inward and outward from each other. The direction is changed 180 degrees while holding. In this way, it is possible to prevent the formation of a region where water flows easily (so-called dead water region). For example, of the two refrigerant tubes 17 and 19, one refrigerant tube is bent and bent so as to change the direction while contacting the wall surface of the box 14 forming the end of the first flow path 14s, and the other The refrigerant pipe is bent and curved so that it passes through the inside with a smaller arc. In this way, it is possible to prevent a large dead water area from being formed in the reversal section where the direction of the first flow path 14s is reversed by 180 degrees.
[0023] また、図 6Aに示すごとぐ第一基準面 P1と第二基準面 P2との平行間距離 D /2が [0023] Further, as shown in FIG. 6A, the parallel distance D / 2 between the first reference plane P1 and the second reference plane P2 is
h 管の直径 (外径)に等しくなるように、第一冷媒管 17と第二冷媒管 19の位置関係が 定められている。つまり、第一冷媒管 17と第二冷媒管 19は、互いの交差位置におい て、点接触する形を取っている。第一冷媒管 17と第二冷媒管 19との接点が線状に 連なることを避けるようにすれば、水の流路が塞がれることを防止することができ、三 次元的な流れの活発化、圧力損失の増大防止といった効果を期待できる。 h The positional relationship between the first refrigerant pipe 17 and the second refrigerant pipe 19 is determined so as to be equal to the diameter (outer diameter) of the pipe. That is, the first refrigerant pipe 17 and the second refrigerant pipe 19 are in point contact with each other at the crossing positions. If the contact point between the first refrigerant pipe 17 and the second refrigerant pipe 19 is prevented from being connected in a linear manner, the flow path of the water can be prevented from being blocked, and the active three-dimensional flow can be prevented. The effect of preventing the increase in pressure loss can be expected.
[0024] また、箱体 14は、第一流路 14sの高さが、第一冷媒管 17の直径と第二冷媒管 19 の直径の合計にほぼ等しくなる寸法に調整されている。すなわち、図 3, 4に示すごと ぐ第一冷媒管 17および第二冷媒管 19は、第一流路 14s内の上下左右で箱体 14 の内壁面 14p, 14p, 141k, 142kに接触している。つまり、流れ方向 FLにおける一 端側から反対側に向かって第一流路 14sを投影視したとき、箱体 14の反対側の内壁 面は、冷媒管 17, 19に遮られて見えないようになつている。このように冷媒管 17, 19 を箱体 14に接触させると、箱体 14の内壁面 14p, 14p, 141k, 142kに沿って直線 的な流れが生成することを抑制できる。直線的な流れを抑制することは、後述するよう に、厚い温度境界層が生ずることを抑制することに帰結するので、効率的な熱交換 の実現に寄与する。また、冷媒管 17, 19から箱体 14への伝熱が活発になるという効 果も期待できる。 Further, the box body 14 is adjusted so that the height of the first flow path 14 s is approximately equal to the sum of the diameter of the first refrigerant pipe 17 and the diameter of the second refrigerant pipe 19. That is, as shown in FIGS. 3 and 4, the first refrigerant pipe 17 and the second refrigerant pipe 19 are in contact with the inner wall surfaces 14p, 14p, 141k, and 142k of the box body 14 in the upper, lower, left and right directions in the first flow path 14s. . That is, when the first flow path 14s is projected from one end to the other side in the flow direction FL, the inner wall surface on the opposite side of the box body 14 is blocked by the refrigerant pipes 17 and 19 so that it cannot be seen. ing. When the refrigerant tubes 17 and 19 are brought into contact with the box body 14 in this way, it is possible to suppress the generation of a linear flow along the inner wall surfaces 14p, 14p, 141k, and 142k of the box body 14. As described later, suppressing the linear flow results in suppressing the formation of a thick temperature boundary layer, which contributes to the realization of efficient heat exchange. In addition, an effect that heat transfer from the refrigerant pipes 17 and 19 to the box 14 becomes active can be expected.
[0025] 図 3, 4に示すように、第一冷媒管 17および第二冷媒管 19は、それぞれ、第一流路 14sの幅方向 WLにおける箱体 14の内壁面 14pと接触することによって当該箱体 14 と伝熱可能となる蛇行の振幅を有している。つまり、冷媒管 17, 19の振幅は第一流 路 14sの幅に等しい。冷媒管 17, 19を箱体 14の内壁面 14pに接触させることにより 、冷媒管 17, 19から箱体 14への直接的な熱の流れを促進することができる。この結 果、箱体 14自体を伝熱面として利用できるようになるので、熱交換効率が高まる。本 実施形態では、冷媒管 17, 19を蛇行させることにより、水の流れ方向 FLに沿って、 冷媒管 17, 19と箱体 14の内壁面 14pとの接触箇所が複数かつ所定間隔 tで現れる ようにしている。このようにすれば、冷媒管 17, 19から箱体 14への熱の流れが一層 活発となる。なお、各冷媒管 17, 19は、箱体 14と直接接触していてもよいし、本実施 形態のごとぐ他の伝熱部 27を介して間接的に接触していてもよい。 [0025] As shown in Figs. 3 and 4, the first refrigerant pipe 17 and the second refrigerant pipe 19 are each in contact with the inner wall surface 14p of the box body 14 in the width direction WL of the first flow path 14s. It has a meandering amplitude that enables heat transfer with the body 14. That is, the amplitude of the refrigerant pipes 17 and 19 is equal to the width of the first flow path 14s. By bringing the refrigerant pipes 17 and 19 into contact with the inner wall surface 14p of the box 14 The direct heat flow from the refrigerant tubes 17 and 19 to the box body 14 can be promoted. As a result, the box 14 itself can be used as a heat transfer surface, so that the heat exchange efficiency is increased. In the present embodiment, by causing the refrigerant tubes 17 and 19 to meander, a plurality of contact points between the refrigerant tubes 17 and 19 and the inner wall surface 14p of the box body 14 appear at a predetermined interval t along the water flow direction FL. I am doing so. In this way, the heat flow from the refrigerant pipes 17 and 19 to the box body 14 becomes more active. Each refrigerant pipe 17, 19 may be in direct contact with the box body 14, or may be in indirect contact with another heat transfer section 27 as in the present embodiment.
[0026] また、冷媒管 17, 19を大きく蛇行させることにより、第一流路 14sの全長に対する、 冷媒管 17, 19の全長の割合を大きくとることが可能なので、熱交換器 100の小型化 に有利である。 [0026] In addition, by making the refrigerant pipes 17 and 19 meander significantly, the ratio of the total length of the refrigerant pipes 17 and 19 to the total length of the first flow path 14s can be increased, so that the heat exchanger 100 can be downsized. It is advantageous.
[0027] 冷媒管 17, 19と箱体 14とを間接的に接触させる、他の伝熱部 27の具体例は、箱 体 14と第一冷媒管 17、および箱体 14と第二冷媒管 19を接合するロウ付け接合部 2 7である。このようなロウ付け接合部 27は、以下のようにして容易に形成できるので好 適である。予めシート状に成形したロウ材を箱体 14の内壁面 14p, 14p, 141k, 142 kと冷媒管 17, 19との間に配置しつつ、冷媒管 17, 19 (配管ユニット 21)を箱体 14 内に配置する。そして、加熱炉内でロウ材を溶融および固化させて、箱体 14と冷媒 管 17, 19とを接合する。なお、第一冷媒管 17と第二冷媒管 19とをロウ付けや溶接に よって接合してもよレ、。 [0027] Specific examples of the other heat transfer section 27 that indirectly contact the refrigerant pipes 17 and 19 and the box body 14 include the box body 14 and the first refrigerant pipe 17, and the box body 14 and the second refrigerant pipe. This is a brazed joint 27 for joining 19. Such a brazed joint 27 is suitable because it can be easily formed as follows. Placing the refrigerant pipes 17 and 19 (piping unit 21) into the box while placing the brazing material previously formed into a sheet shape between the inner wall surfaces 14p, 14p, 141k and 142k of the box 14 and the refrigerant pipes 17 and 19 14 Place in. Then, the brazing material is melted and solidified in the heating furnace, and the box body 14 and the refrigerant pipes 17 and 19 are joined. The first refrigerant pipe 17 and the second refrigerant pipe 19 may be joined by brazing or welding.
[0028] なお、箱体 14および/または冷媒管 17, 19を、樹脂のような非金属材料で構成し てもよい。樹脂に代表される非金属材料は、一般に、金属材料よりも軽量という利点 がある。また、樹脂のほうが、一般に、金属材料よりも安価である。そのような非金属 材料としては、熱伝導性の高いものを使用することが好ましい。熱伝導性の良好な非 金属材料として、熱伝導フィラーを含有させた樹脂を例示できる。箱体 14および冷媒 管 17, 19の両方を熱伝導フィラー含有樹脂で構成する場合は、熱伝導性が高めら れた接着剤 (例えば金属粉末を練りこんだ高分子接着材)を用い、箱体 14と冷媒管 17, 19の接触を取ることができる。そのようにすれば、箱体 14の内壁面を伝熱面とし て利用できるので、熱交換効率を高くすることができる。 [0028] The box body 14 and / or the refrigerant pipes 17 and 19 may be made of a non-metallic material such as a resin. Non-metallic materials represented by resins generally have the advantage of being lighter than metallic materials. Also, the resin is generally less expensive than the metal material. As such a non-metallic material, it is preferable to use a material having high thermal conductivity. An example of a nonmetallic material having good thermal conductivity is a resin containing a thermal conductive filler. When both the box body 14 and the refrigerant pipes 17 and 19 are made of a resin containing a heat conductive filler, an adhesive having an improved heat conductivity (for example, a polymer adhesive kneaded with metal powder) is used to The body 14 can be brought into contact with the refrigerant pipes 17 and 19. By doing so, the inner wall surface of the box 14 can be used as a heat transfer surface, so that the heat exchange efficiency can be increased.
[0029] 次に、本実施形態の熱交換器 100の作用について説明する。 入口管 15から箱体 14内に案内された水は、下流側の出口管 16に向かって第一流 路 14sを流れていく。水の流れ方向 FLに対し、各冷媒管 17, 19が交差するように曲 げられているので、水は、第二冷媒管 19を乗り越える流れと、第一冷媒管 17の下を くぐる流れとを交互に生じながら流れ、出口管 16から箱体 14外に流出する。他方、 圧縮機等で加熱された高温高圧の冷媒は、出口管 16に近い側から冷媒管 17, 19 内に案内される。すなわち、第一流路 14sを流通する水と、冷媒管 17, 19を流通す る高温高圧の冷媒とが、互いに対向して流れる。このようにすれば、水と冷媒との熱 交換効率を高めることができる。 [0029] Next, the operation of the heat exchanger 100 of the present embodiment will be described. The water guided from the inlet pipe 15 into the box body 14 flows through the first flow path 14s toward the outlet pipe 16 on the downstream side. Since the refrigerant pipes 17 and 19 are bent so as to intersect the water flow direction FL, water flows over the second refrigerant pipe 19 and flows under the first refrigerant pipe 17. Flows alternately and flows out of the box 14 from the outlet pipe 16. On the other hand, the high-temperature and high-pressure refrigerant heated by the compressor or the like is guided into the refrigerant pipes 17 and 19 from the side close to the outlet pipe 16. That is, the water flowing through the first flow path 14s and the high-temperature and high-pressure refrigerant flowing through the refrigerant pipes 17 and 19 flow opposite to each other. In this way, the efficiency of heat exchange between water and the refrigerant can be increased.
[0030] 図 8Aに示すごとぐいま、冷媒管 171の外側を長手方向に沿って真っ直ぐ水が流 れる場合を考える。この場合、冷媒管 171から受ける撹拌作用が小さいので、図 8B に示すごとぐ水は、冷媒管 171の表面近傍において、比較的大きい厚さ δ の温度 As shown in FIG. 8A, consider a case where water flows straight along the longitudinal direction outside the refrigerant pipe 171. In this case, since the stirring action received from the refrigerant pipe 171 is small, the water as shown in FIG. 8B has a relatively large temperature δ in the vicinity of the surface of the refrigerant pipe 171.
0 境界層を形成しつつ流れる。温度境界層の厚さ δ が大きいと、効率的な熱交換が 0 Flows while forming a boundary layer. When the thickness δ of the temperature boundary layer is large, efficient heat exchange is achieved.
0 0
妨げられる。 Be disturbed.
[0031] これに対し、図 9Αに示すごとぐ 2本の冷媒管 17, 19が交差するように上下に配置 されている場合を考える。この場合、水は、まず上流側に位置する一方の冷媒管 17 を乗り越えるように流れる。乗り越えた位置には他方の冷媒管 19が存在するため、そ のまま真っ直ぐ進むことができず、今度は、その冷媒管 19の下をくぐるように流れる。 このような流れが存在する場合、図 9Βに示すごとぐ冷媒管 17, 19の表面近傍に形 成される温度境界層は、管の長手方向に沿って真っ直ぐ流れる場合(図 8Α, Β参照 )に比べて厚く成長しにくい。図 9Βに示す温度境界層の厚さ δ は、図 8Βに示す温 [0031] On the other hand, consider the case where the two refrigerant pipes 17, 19 are arranged vertically so as to intersect as shown in FIG. 9B. In this case, the water first flows so as to get over one refrigerant pipe 17 located on the upstream side. Since the other refrigerant pipe 19 exists at the position where it has been overcome, it cannot proceed straight as it is, and this time it flows under the refrigerant pipe 19. When such a flow exists, the temperature boundary layer formed near the surface of the refrigerant pipes 17 and 19 as shown in Fig. 9 (b) flows straight along the longitudinal direction of the pipe (see Figs. 8 (b) and 8 (b)). It is thicker and harder to grow. The thickness δ of the temperature boundary layer shown in Fig. 9Β is the temperature shown in Fig. 8Β.
1 1
度境界層の厚さ δ よりも遙かに小さくなる。すなわち、本実施形態の熱交換器 100 This is much smaller than the boundary layer thickness δ. That is, the heat exchanger 100 of the present embodiment
0 0
のように、冷媒管 17, 19の長手方向と交差するような方向の流れを積極的に作り出 してやることにより、温度境界層が厚くなることを防止でき、ひいては効率的な熱交換 を行えるようになる。 By actively creating a flow in a direction that intersects the longitudinal direction of the refrigerant pipes 17 and 19 as described above, it is possible to prevent the temperature boundary layer from becoming thicker and thus to perform efficient heat exchange. become.
[0032] また、本実施形態の熱交換器 100によれば、冷媒管 17, 19の表面の大部分を伝 熱に寄与させることができる。例えば、図 10Aに示すごとぐ 2本の冷媒管 172, 174 を螺旋状にねじった配管ユニット 211を考える。このような配管ユニット 211によれば 、水は配管ユニット 211の周囲に沿って流れる傾向を示すため、 2本の冷媒管 172, 174の表面を必ずしも有効利用できているとはいえない。 [0032] Further, according to the heat exchanger 100 of the present embodiment, most of the surfaces of the refrigerant tubes 17 and 19 can contribute to heat transfer. For example, consider a piping unit 211 in which two refrigerant tubes 172 and 174 are spirally twisted as shown in FIG. 10A. According to such a piping unit 211, since water tends to flow along the periphery of the piping unit 211, the two refrigerant tubes 172, The surface of 174 cannot necessarily be effectively used.
[0033] これに対し、本実施形態の熱交換器 100によれば、図 10Bに示すごとぐ第一冷媒 管 17と第二冷媒管 19とが両者の間に適度な広さの空間を作りながら蛇行しているの で、その空間で水が複雑な流れを形成する。水は、第一冷媒管 17および第二冷媒 管 19の双方の表面にぶっかりながら流れるので、第一冷媒管 17および第二冷媒管 19の表面を伝熱面として有効利用できる。併せて、死水域も小さくすることができる。 死水域が小さくなればなるほど、伝熱面積は増大するので、熱交換効率は高まる。 [0033] On the other hand, according to the heat exchanger 100 of the present embodiment, as shown in FIG. 10B, the first refrigerant pipe 17 and the second refrigerant pipe 19 create a moderately large space between them. However, since it is meandering, water forms a complex flow in that space. Since water flows while colliding with the surfaces of both the first refrigerant pipe 17 and the second refrigerant pipe 19, the surfaces of the first refrigerant pipe 17 and the second refrigerant pipe 19 can be effectively used as heat transfer surfaces. In addition, the dead water area can be reduced. As the dead water area becomes smaller, the heat transfer area increases, so the heat exchange efficiency increases.
[0034] 以上、本発明の熱交換器によれば、高い熱交換効率を達成可能であるから、同程 度の性能を有する熱交換器に比べて小型化しやすい。 [0034] As described above, according to the heat exchanger of the present invention, high heat exchange efficiency can be achieved, and therefore, it is easy to reduce the size as compared with a heat exchanger having comparable performance.
[0035] なお、本実施形態では、仕切り板 25を幅方向 WLに等間隔で配置したが、等間隔 の配置は必須ではない。例えば、幅方向 WLにおける上流側の流路よりも下流側の 流路の方が流路幅が広くなるように、箱体 14内における仕切り板 25の配置間隔を調 整することができる。カルシウムイオン等の金属イオンを多く含む水を温める場合、水 温が 60°Cを超えた辺りからスケールが析出しやすレ、。水出口 16に近い流路をやや 広口に設計しておけば、スケール析出による圧力損失の増大を抑制することができる [0035] In this embodiment, the partition plates 25 are arranged at equal intervals in the width direction WL, but the arrangement at equal intervals is not essential. For example, the arrangement interval of the partition plates 25 in the box body 14 can be adjusted so that the channel width on the downstream side is wider than the channel on the upstream side in the width direction WL. When water containing a large amount of metal ions such as calcium ions is heated, scale is likely to deposit from around 60 ° C. If the flow path close to the water outlet 16 is designed to have a slightly wide opening, the increase in pressure loss due to scale deposition can be suppressed.
[0036] また、本実施形態においては、 2本の冷媒管を使用した例を説明したが、 3本以上 の冷媒管を層状に配置した配管ユニットを採用することも可能である。例えば、 3本の 冷媒管を使用する場合には、第一層の配管の蛇行の位相と第二層の配管の蛇行の 位相とを本実施形態のように 180度ずらし、第三層の配管の蛇行の位相を第一層の 配管の蛇行の位相に一致させる配置パターン (ABA型)を採用することができる。あ るいは、第一層の配管の蛇行の位相、第二層の配管の蛇行の位相および第三層の 配管の蛇行の位相を、 120度ずつずらしていく配置パターン (ABC型)としても、本 明細書で説明した有意な効果を得ることができる。 [0036] In the present embodiment, an example in which two refrigerant pipes are used has been described. However, a piping unit in which three or more refrigerant pipes are arranged in layers can be employed. For example, when using three refrigerant pipes, the meandering phase of the first layer pipe and the meandering phase of the second layer pipe are shifted by 180 degrees as in this embodiment, and the third layer pipe It is possible to adopt an arrangement pattern (ABA type) that matches the phase of the meandering to the meandering phase of the first layer pipe. Or, as an arrangement pattern (ABC type) in which the phase of the meander of the first layer pipe, the phase of the meander of the second layer pipe, and the phase of the meander of the third layer pipe are shifted by 120 degrees, The significant effects described in this specification can be obtained.
産業上の利用可能性 Industrial applicability
[0037] 本発明にかかる熱交換器は、優れた熱交換性能を有し、冷媒を用いたヒートポンプ 式給湯機用の熱交換器として有用である。また、気体同士や液体同士の熱交換を行 う熱交換器にも応用できる。 [0037] The heat exchanger according to the present invention has excellent heat exchange performance, and is useful as a heat exchanger for a heat pump water heater using a refrigerant. It can also be applied to heat exchangers that exchange heat between gases or liquids.
Claims
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2006072442 | 2006-03-16 | ||
| JP2006-072442 | 2006-03-16 |
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|---|---|
| WO2007108240A1 true WO2007108240A1 (en) | 2007-09-27 |
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ID=38522277
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2007/052036 Ceased WO2007108240A1 (en) | 2006-03-16 | 2007-02-06 | Heat exchanger |
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| JP2015021699A (en) * | 2013-07-23 | 2015-02-02 | パナソニック株式会社 | Heat exchanger |
| CN104764292A (en) * | 2015-04-10 | 2015-07-08 | 佛山市美的清湖净水设备有限公司 | Quick cooling module for pure drinking equipment and pure drinking equipment with quick cooling module |
| DE102015103177A1 (en) * | 2015-03-05 | 2016-09-08 | Halla Visteon Climate Control Corporation | High-pressure refrigerant heat exchanger with multi-channel flat tubes |
| JP2016186368A (en) * | 2015-03-27 | 2016-10-27 | オリオン機械株式会社 | Temperature control device |
| DE102016205353A1 (en) * | 2016-03-31 | 2017-10-05 | Mahle International Gmbh | The stacked-plate heat exchanger |
| WO2021060984A1 (en) * | 2019-09-25 | 2021-04-01 | Tanis Confectionery B.V. | A device and method for heating a liquid confectionery product |
| EP4199318A1 (en) * | 2021-12-17 | 2023-06-21 | Valeo eAutomotive Germany GmbH | A heat exchanger of an electric module |
| JP2024143964A (en) * | 2023-03-29 | 2024-10-11 | ダイキン工業株式会社 | Pipe joint cover |
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| DE853461C (en) * | 1951-03-22 | 1952-10-23 | Arthur Fiedler | Cold exchanger |
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| DE102008007608A1 (en) * | 2008-02-04 | 2009-08-06 | Behr Gmbh & Co. Kg | Heat exchanger for motor vehicle, has pipes with maeander-shaped moldings and connected directly to block, where pipes are soldered with one another at contact points and are shifted against each other |
| JP2009198043A (en) * | 2008-02-20 | 2009-09-03 | Panasonic Corp | Heat exchanger |
| CN101538925B (en) * | 2008-03-18 | 2011-11-09 | 冯刚克 | New ground radiation air conditioning floor |
| JP2010071583A (en) * | 2008-09-19 | 2010-04-02 | Mitsubishi Electric Corp | Heat exchanger and water heater including the same |
| JP2011094887A (en) * | 2009-10-30 | 2011-05-12 | Fujitsu General Ltd | Heat exchanger |
| CN101813425A (en) * | 2010-03-30 | 2010-08-25 | 上海交通大学 | Pipe-polishing heat exchanger |
| JP2012107824A (en) * | 2010-11-18 | 2012-06-07 | Furukawa Electric Co Ltd:The | Double pipe |
| WO2012136796A3 (en) * | 2011-04-08 | 2013-01-24 | Bhp Billiton Aluminium Technologies Limited | Heat exchange elements for use in pyrometallurgical process vessels |
| CN103476969A (en) * | 2011-04-08 | 2013-12-25 | Bhp比利顿铝技术有限公司 | Heat exchange elements for use in pyrometallurgical process vessels |
| WO2013105487A1 (en) | 2012-01-13 | 2013-07-18 | パナソニック株式会社 | Heat exchanger |
| EP2706320A3 (en) * | 2012-09-10 | 2014-09-10 | FTAS GmbH | Tube heat exchanger |
| JP2014088985A (en) * | 2012-10-30 | 2014-05-15 | Panasonic Corp | Heat exchanger and water heater including the same |
| JP2015021619A (en) * | 2013-07-16 | 2015-02-02 | パナソニック株式会社 | Heat exchanger |
| JP2015021699A (en) * | 2013-07-23 | 2015-02-02 | パナソニック株式会社 | Heat exchanger |
| DE102015103177A1 (en) * | 2015-03-05 | 2016-09-08 | Halla Visteon Climate Control Corporation | High-pressure refrigerant heat exchanger with multi-channel flat tubes |
| JP2016186368A (en) * | 2015-03-27 | 2016-10-27 | オリオン機械株式会社 | Temperature control device |
| CN104764292A (en) * | 2015-04-10 | 2015-07-08 | 佛山市美的清湖净水设备有限公司 | Quick cooling module for pure drinking equipment and pure drinking equipment with quick cooling module |
| DE102016205353A1 (en) * | 2016-03-31 | 2017-10-05 | Mahle International Gmbh | The stacked-plate heat exchanger |
| WO2021060984A1 (en) * | 2019-09-25 | 2021-04-01 | Tanis Confectionery B.V. | A device and method for heating a liquid confectionery product |
| NL2023898B1 (en) * | 2019-09-25 | 2021-05-25 | Tanis Confectionery B V | a device and method for heating a liquid confectionery product |
| EP4199318A1 (en) * | 2021-12-17 | 2023-06-21 | Valeo eAutomotive Germany GmbH | A heat exchanger of an electric module |
| JP2024143964A (en) * | 2023-03-29 | 2024-10-11 | ダイキン工業株式会社 | Pipe joint cover |
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