WO2007029399A1 - Cement composition for grouting and grout material comprising the same - Google Patents
Cement composition for grouting and grout material comprising the same Download PDFInfo
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- WO2007029399A1 WO2007029399A1 PCT/JP2006/312462 JP2006312462W WO2007029399A1 WO 2007029399 A1 WO2007029399 A1 WO 2007029399A1 JP 2006312462 W JP2006312462 W JP 2006312462W WO 2007029399 A1 WO2007029399 A1 WO 2007029399A1
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- parts
- reducing agent
- water reducing
- cement
- grout
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Classifications
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/02—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/008—Cement and like inorganic materials added as expanding or shrinkage compensating ingredients in mortar or concrete compositions, the expansion being the result of a recrystallisation
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
- C04B18/04—Waste materials; Refuse
- C04B18/14—Waste materials; Refuse from metallurgical processes
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/02—Elements
- C04B22/04—Metals, e.g. aluminium used as blowing agent
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B22/00—Use of inorganic materials as active ingredients for mortars, concrete or artificial stone, e.g. accelerators or shrinkage compensating agents
- C04B22/08—Acids or salts thereof
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/10—Compositions or ingredients thereof characterised by the absence or the very low content of a specific material
- C04B2111/1006—Absence of well-defined organic compounds
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/70—Grouts, e.g. injection mixtures for cables for prestressed concrete
Definitions
- the present invention relates to a cement composition for grout used in the civil engineering / architecture field and a grout material using the same, and more particularly to a cement composition for grout having a high fluidity and high strength and a grout material using the same.
- a dart material a cement containing a water reducing agent is generally used. Further, a foaming agent such as calcium sulfoaluminate-based or lime-based expansion material, aluminum powder, etc. is added to make it shrinkless. Materials such as river sand and silica sand, etc., and pastes and mortars for civil engineering and construction work, in particular, fine voids in concrete structures, voids in the reverse casting method, repair and reinforcement of structures, machinery It is widely used for the filling method under the base plate and under the track deck.
- the grout materials include PC grout, prepacked concrete grout, tunnel and shield backfill grout, precast grout, structural repair and reinforcement grout, rebar joint grout, bridge support grout, Mechanical Under-base grout, under-paving grout, under-track slab grout, and nuclear power plant containment grout.
- Non-Patent Document 1 “Experimental Study on Fillability of High-Strength Grout Materials”, Summary of Academic Lectures of the Architectural Institute of Japan, N0.1313, August 1995.
- Patent Document 1 Japanese Patent Laid-Open No. 2003-1 71 162
- Patent Document 1 states that, in a composition composed of cement, fine aggregate, water reducing agent, expansion material, fine inorganic powder, and foaming material, the mixing amount of the water reducing agent is 0.05 to 4 parts by mass with respect to 100 parts by mass of cement. Yes, 10 to 30 parts by mass of melamine sulfonate-based water reducing agent in 100 parts by mass of the water-reducing agent, 55 to 85 parts by mass of naphthalene sulfonate-based water reducing agent, 5 to 20 lignin sulfonate-based water reducing agent
- the expansion material includes “awin-based expansion material, lime-based expansion material, free lime, As an expansion material containing free lime, dAF and anhydrous gypsum, it is described that the use of an expansion material containing calcium aluminolite and secoc (paragraph [0006]) is described.
- Patent Document 2 Japanese Patent Laid-Open No. 2003-128449
- Patent Document 2 "CaO material, A1 2 Q 3 raw material, a Fe 2 0 3 material and CAS0 4 material heat treatment A material obtained by heat-treating an expanded material containing free lime, calcium aluminoferrite and anhydrous gypsum, and a CaO raw material, Ak0 3 raw material and CaS0 4 raw material, A cement admixture consisting of a calcium sulfoaluminate and an expansion material containing non-aqueous gypsum.
- the particle size of the expansion material is not particularly limited, but usually a plain specific surface area of 1500 to 4500 cm 2 / g is preferable.
- the present invention is intended to solve the above-mentioned problems, and is excellent in fluidity, prevents generation of bubbles, maintains an appropriate length change rate and volume expansion rate, and has a high strength performance. It is an object to provide a cement composition for use and a grout material using the same. Means for solving the problem
- the inventor of the present invention has used a specific expansion material, contains pozzolanic fine powder, and further uses a specific water reducing agent in combination with a cement composition for grouting.
- the present invention was completed by obtaining the knowledge that the above-mentioned problems can be solved by adopting.
- the present invention includes a cement, an expanding material, a pozzolanic fine powder, a foaming agent, and a group consisting of a naphthalene sulfonic acid water reducing agent, a melamine sulfonic acid water reducing agent, a lignin sulfonic acid water reducing agent, and a polycarboxylic acid water reducing agent.
- a naphthalene sulfonic acid water reducing agent a melamine sulfonic acid water reducing agent
- a lignin sulfonic acid water reducing agent a polycarboxylic acid water reducing agent
- Two or more selected water reducing agents (however, it consists of two kinds of naphthalene sulfonic acid type water reducing agent and polycarboxylic acid type water reducing agent) Excluding water reducing agents.
- the expanded material has a Blaine specific surface area value of 2,000 cm 2 / g or more and a calcium aluminoferrite-based expanded material and the Blaine specific surface area value exceeds 4,500 cm 2 / g.
- Calcium sulfoaluminate-based expansive material is contained, and the expansive material has a brane specific surface area value of 2,000 to 6,000 cm 2 / g of calcium aluminoferrite based expansive material and a brane specific surface area value.
- a cement composition for grout comprising 5,000 to 9,000 cm 2 / g of calcium sulfoaluminate-based expansive material, wherein the calcium aluminoferrite-based expansive material comprises cement, expansive material, and pozzolanic soot powder.
- the cement composition for grout which is 1 to 4 parts in 100 parts of the binder (hereinafter referred to as binder),
- binder The grout cement yarn is composed of 0.5 to 2 parts in 100 parts of the binder, and the total amount of the calcium aluminoferate-based expansive material and the calcium sulfoaluminate-based expansive material Is a cement composition for grout that is 3 to 6 parts in 100 parts of the binder, and the pozzolana fine powder is 3 to 10 parts of the cement material for grout in 100 parts of the binder,
- the cement is a grout cement composition which is an early-strength Portland cement, and a dart material using the cement composition for drout.
- parts% used in the present invention are based on mass.
- the grouting mortanol includes grouting paste.
- cement an expansion material comprising a calcium aluminoferrite-based expansion material and a calcium sulfoaluminate-based expansion material, pozzolanic fine powder, foaming And two or more water reducing agents selected from the group consisting of a naphthalene sulfonic acid water reducing agent, a melamine sulfonic acid water reducing agent, a lignin sulfonic acid water reducing agent, and a polycarboxylic acid water reducing agent.
- a grout mortar is prepared by blending a cement composition for dart with fine aggregate as necessary and kneading with water.
- the expansion material used in the present invention mainly from the viewpoints of expandability, fluidity, and water retention, a calcium aluminoferrite-based expansion material, and mainly the effect of suppressing expansion and generation of bubbles.
- Calcium sulfoaluminate expansion material is used in combination.
- Expansion material, CaO raw material, AL0 3 raw material, Fe 2 ⁇ 3 raw material, and blended CAS0 4 raw material to a predetermined ratio, by using an electric furnace or a rotary kiln generally 1,100 ⁇ 1,600 ° C Manufactured by heat treatment. If the heat treatment temperature is less than 1,100 ° C, the resulting expansion material may not have sufficient expansion performance, and if it exceeds 1,600 ° C, anhydrous gypsum may decompose.
- CaO material as limestone or slaked lime or the like is, A1 2 0 3 as a raw material bauxite Ya ⁇ Rumi residual ash and the like is, Fe 2 0 3 iron oxide copper Karami or commercial as raw material, and, as the CAS0 4 feedstock Examples include dihydrate gypsum, hemihydrate gypsum, and anhydrous gypsum.
- Calcium aluminoferrite-based expansion material (hereinafter referred to as tAF expansion material) is a substance obtained by heat treatment of CaO raw material, A1 2 0 3 raw material, Fe 2 0 3 raw material, and CaS 0 4 raw material, and free lime It is a swelling material containing calcium aluminoflite and anhydrous gypsum, and the proportion thereof is not particularly limited. However, in 100 parts of the swelling material, 30-60 parts of free lime is preferable, 40- 50 parts is more preferred.
- the calcium aluminoferrite is preferably 10 to 40 parts, more preferably 15 to 35 parts.
- the anhydrous gypsum is preferably 10 to 40 parts, more preferably 20 to 35 parts.
- the calcium aluminosilicate Fuweraito of the present invention, although CaO-Al 2 0 3 -Fe 2 0 3 system is a compound in which called total not particularly limited, in general, the CaO and C, AI2O3 A, When Fe 2 0 3 is F, compounds such as GAF and C 6 AF 2 are well known. You can think of it as a CAF.
- the fineness of the expandable material is preferably 2,000 cm 2 / g or more, more preferably 2,000 to 6,000 cm 2 / g in terms of the specific surface area of the brane (hereinafter referred to as “brane value”). Below 2,000 cm 2 / g, the amount of expansion is large and easy to breathe, and above 6,000 cm 2 / g, good flow is achieved. There is a tendency that the time for maintaining the mobility is shortened.
- the amount of GAF expansion material used is preferably 1 to 4 parts, more preferably 2 to 3 parts, per 100 parts of the binder. If it is less than 1 part, good expansibility and water retention may not be obtained, and if it exceeds 4 parts, good expansibility may not be obtained as well.
- Calcium sulfoaluminate-based expansive material (hereinafter referred to as CSA expansive material) is a substance obtained by heat-treating CaO raw material, Ak0 3 raw material, and CaS0 4 raw material, free stone ash, calcium sulfoaluminate
- the ratio is not particularly limited, but the free stone ash is preferably 5 to 40 parts, more preferably 15 to 35 parts, in 100 parts of the expanding material.
- the calcium sulfoaluminate is preferably 10 to 40 parts, more preferably 15 to 35 parts.
- the anhydrous gypsum is preferably 30 to 60 parts, more preferably 40 to 50 parts.
- the calcium sulfoaluminate of the present invention consists of CaO-CaS0 4 -Al 2 0 3 system, and is a general term for an expansion material mainly composed of free lime, arwin, and anhydrous gypsum, and is particularly limited. but not, generally, result and the C, AI2O3 a, CaS0 4 and the CaO S, a compound represented as CSA is well known.
- Fineness of CSA expansion material preferably in excess of 4,500cm 2 / g in Blaine value, more preferably 5,000 ⁇ 9,000cm 2 / g.
- the effect of suppressing foam generation may be small, and the amount of expansion may be larger than necessary. Even if it exceeds 9,000 cm 2 / g, improvement in the effect cannot be expected. It is uneconomical.
- the amount of CSA expansion material used is preferably 0.5 to 2.0 parts in 100 parts of the binder. If it is less than 0.5 part, the effect of suppressing foam generation may not be obtained, and if it exceeds 2.0 part, improvement in effect cannot be expected.
- the present invention in combination with CSA expansion material at 2,000 cm 2 / g or more C 4 AF expansion material and Blaine exceeds 4,500cm 2 / g as an expansion member in Blaine value.
- the total amount of both is preferably 3 to 6 parts in 100 parts of the binder. If it is less than 3 parts, proper expansion may not be exhibited, and if it exceeds 6 parts, good expansion may not be obtained.
- the pozzolanic fine powder used in the present invention is not particularly limited, and examples thereof include blast furnace granulated slag, fly ash, and silica fume. Among them, silica fume is used, and granulated silica fume is used for breeding. Prevention, strong It is preferable from the viewpoint of obtaining good fluidity in accordance with the degree of expression.
- the fineness of the pozzolanic powder is preferably 3,000 cm 2 / g or more in terms of a brane value. If it is less than 3,000 cm 2 / g, sufficient effects may not be obtained in terms of good flowability of grout mortar, prevention of bleeding and strength development.
- the amount of pozzolanic fine powder used is preferably 3 to 10 parts per 100 parts of the binder. If it is less than 3 parts, the effect of preventing bleeding is low, and if it exceeds 10 parts, further effects cannot be expected.
- a foaming agent that generates gas when mixed with water is used in combination.
- the foaming agent is not particularly limited, and examples thereof include metal powder and peroxide. Of these, aluminum powder is preferable. However, since the surface of the aluminum powder is easily oxidized and the reactivity decreases when covered with an oxide film, aluminum powder surface-treated with vegetable oil, mineral oil, stearic acid or the like is preferable.
- the amount of the blowing agent used is preferably 0.0003 to 0.003 parts with respect to 100 parts of the binder. If the amount is less than 0.0003 parts, the amount of expansion may be extremely small. If the amount exceeds 0.003 parts, the amount of expansion may be large and the strength may be significantly reduced.
- various portland cements such as normal, early strength, very early strength, low heat, and moderate heat, and various portland cements mixed with blast furnace slag, fly ash, silica, limestone fine powder, etc.
- blast furnace slag fly ash
- silica silica
- limestone fine powder etc.
- mixed cement waste-use type cement, so-called eco-cement, and the like are mentioned.
- eco-cement eco-cement
- the water reducing agent used in the present invention is a general term for those having a dispersing action and air entraining action on cement and improving fluidity and increasing strength.
- naphthalene sulfonic acid water reducing agent, melamine sulfonic acid water reducing agent Agents, lignosulfonic acid water reducing agents, and polycarboxylic acid water reducing agents can be used.
- two or more of them are used.
- Naphthalene sulfonic acid-based water reducing agent and melamine sulfonic acid More preferably, it is based on a water reducing agent.
- the amount of naphthalene sulfonic acid-based water reducing agent used in 100 parts of the binder is preferably 0.8 to 2.0 parts in powder form, and the amount of melamine sulfonic acid-based water reducing agent used is preferably 0.2 to 0.4 parts. If the naphthalene sulfonic acid-based water reducing agent is less than 0.8 part, high fluidity may not be obtained. If it exceeds 2.0 parts, material separation may occur. In addition, if the melamine sulfonic acid water reducing agent is outside this range, appropriate fluidity may not be obtained.
- oxycarboxylic acid or a salt thereof sugars such as dextrin and sucrose, and those having a retarding property such as inorganic salts can be used in combination.
- the water-reducing agent can be used in either liquid or powder form.
- powder is preferred, and the amount added is 1.0 per 100 parts of binder. ⁇ 2.5 parts is preferred. If it is less than 1.0 part, high fluidity may be difficult to obtain, and if it exceeds 2.5 parts, material separation may occur.
- fine aggregates used in the present invention commonly used river sand, sea sand, dredged sand, and silica sand can be used. When used as a premix product, those dry sands are preferred. From the viewpoint of fluidity, the maximum particle size is preferably 1.2 mm.
- the amount of fine aggregate used is preferably 70 to 150 parts per 100 parts of binder. If it is less than 70 parts, the amount of shrinkage may increase, and if it exceeds 150 parts, strength and fluidity may decrease.
- the amount of kneading water used in the present invention is not particularly limited, but is usually preferably 25 to 45%, more preferably 30 to 40% in terms of the water-Z binder ratio. Outside this range, fluidity may be greatly reduced, material separation may occur, and strength may be reduced.
- Example 1 The present invention will be described more specifically with reference to the following examples. However, the present invention is not limited to these examples.
- Example 1
- expansion material shown in Table 1 6 parts of pozzolana fine powder, 0.0014 part of foaming agent, 1.3 part of naphthalene sulfonic acid-based water reducing agent and 0.2 part of melamine sulfonic acid-based water reducing agent, and Prepare a grout material by mixing 100 parts of fine aggregate, add water so that the water / binder ratio is 32%, and knead using a high-speed hand mixer to make a grout mortar. was measured to evaluate the generation of bubbles.
- the grout mortar produced was placed in a mold in a constant temperature and humidity chamber of 20 ° C and 80% RH, and the curing after one day was 20 ° C underwater curing. The rate, and compressive strength were measured. The results are also shown in Table 1.
- Expansion material A C 4 AF expansion material, Brain value 2,500cm 2 / g, Commercially available product
- Expandable material B CSA expanded material, brain value 6,050cm 2 / g
- Pozzolanic fine powder Silica fumed granulated product, commercial product
- Foaming agent Aluminum powder, commercial product
- Water reducing agent a Naphthalenesulfonic acid water reducing agent, commercial product
- Water reducing agent b Melamine sulfonic acid water reducing agent, commercial product
- Fine aggregate Lime sand aggregate, density 2.62g / cm 3 , 1.2mm vulgar
- Fluidity Measured according to the People's Republic of China National Standard GB2419-81 “Mortar fluidity measurement method”. Changes in fluidity over time are measured by grinding grout mortar with a high-speed hand mixer for 10 seconds each time.
- Length change rate Measured according to the Japanese Standards Association ⁇ A 6202 “Expansion test for concrete using expansion material mortar” in Annex 1 Measured value at ages 2-8 days
- Volume expansion coefficient Directional expansion coefficient, in accordance with the National Standard GBJ119 “Guidelines for Application of Concrete External Force Mouth” in a constant temperature and humidity chamber at 20 ° C and 80% RH Measure the value of 1 day after installation
- Compressive strength Compressive strength, measured according to China's National Standard GB177 “Cement Mortar Strength Test” table 1
- C 4 AF expandable material has a remarkable effect from 1 part in 100 parts of binding material, and if it exceeds 4 parts, the fluidity increases. The compressive strength decreases and the length change rate becomes too large. ! ⁇ 4 parts are preferred.
- CSA expansion material becomes remarkable from 0.5 part in 100 parts of the binder, and if it exceeds 2 parts, the improvement in compressive strength will reach its peak, so 0.5 to 2 parts is preferable.
- the grout mortar of the comparative example of Experiment No. 1-1 which uses only the expansion material B (CSA expansion material) and does not use the expansion material A (C 4 AF expansion material), is fluid as time passes. Decreases, bubbles are generated, and the rate of change in length is small.
- the grout mortar of the comparative example of Experiment No.1-6 which does not use the expansion material B (CSA expansion material) only with the expansion material A (C 4 AF expansion material), has high fluidity, but does not generate bubbles. Yes, the volume expansion coefficient is small. Therefore, C 4 AF expansion material with a brain value of 2,000 cm 2 / g or more and a plain value It is preferable to add a CSA expansion material exceeding 4,500 cm 2 / g to the grout mortar. 'Example 2
- the grout mortar of Comparative Example No. 2-1 which does not contain pozzolanic fine powder has low fluidity, large volume expansion coefficient, and low compressive strength.
- Water-reducing agent c lignosulfonic acid-based water reducing agent, commercial product
- the grout mortar of Comparative Example No. 3-4 which contains the water reducing agent a (naphthalenesulfonic acid-based water reducing agent) but does not contain the water reducing agents b, c, d, has high fluidity. However, bubbles are generated and the volume expansion coefficient becomes negative.
- the grout mortar of Comparative Example No. 3-6 which contains the water reducing agent c (lignin sulfonic acid water reducing agent) but does not contain the water reducing agent abd, has low fluidity, foam generation, and volume expansion. The rate becomes negative and the compressive strength is small.
- water reducing agent c lignin sulfonic acid water reducing agent
- the grout mortanol of the comparative example of Experiment No.3-14 which contains the water reducing agent d (polycarboxylic acid-based water reducing agent) but does not contain the water reducing agent abc, can improve the flowability with a small amount of addition S, Bubbles are generated, the volume expansion coefficient becomes negative, and the compressive strength is small. Even when the two types are combined, Experiment No. 3-7 contains two types of water reducing agents, water reducing agent a (naphthalenesulfonic acid-based water reducing agent) and water reducing agent d (polycarboxylic acid-based water reducing agent).
- the grout mortar of the comparative example has no generation of bubbles, the length change rate and the volume expansion rate are appropriately maintained, and the compression strength is high, but the flow down is large and the fluidity is hindered. Therefore, the combination of naphthalenesulfonic acid-based water reducing agent and polycarboxylic acid-based water reducing agent is not preferable in terms of fluidity, and in order to improve this fluidity, experiments No.3-8 No.3-11, It is necessary to combine another type (water reducing agent bc) or more like No.3-13.
- the grout mortar of the comparative example of Experiment No. 4-1 which does not contain an expandable material, has bubbles and has a small rate of change in length.
- Expandable material C CSA expanded material, plain value 4,580cm 2 / g
- Expandable material D CSA expanded material, brain value 5,070cm 2 / g
- the grout mortar (grouting material) using the cement composition for grout of the present invention has excellent fluidity, no generation of bubbles, length change rate and volume expansion rate. Because it is moderately retained and has high compressive strength, civil engineering / construction work, especially fine voids in concrete structures, voids in the reverse driving method, repair and reinforcement of structures, under the base plate of machinery and under the track deck It can be used for the construction method that fills to etc. .
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Abstract
Description
明細書 Specification
グラウト用セメント組成物およびそれを用いたグラウト材料 技術分野 Cement composition for grout and grout material using the same
本発明は、 土木 ·建築分野で使用されるグラウト用セメント組成物およびそれ を用いたグラウト材料、 詳しくは、 高流動、 高強度のグラウト用セメント組成物 およびそれを用いたグラウト材料に関する。 背景技術 The present invention relates to a cement composition for grout used in the civil engineering / architecture field and a grout material using the same, and more particularly to a cement composition for grout having a high fluidity and high strength and a grout material using the same. Background art
従来から、 ダラゥト材料としては、 セメントに減水剤を加えたものが一般的で あり、 さらに、 カルシウムサルフォアルミネート系又は石灰系の膨張材ゃ、 アル ミ粉等の発泡剤を添加し無収縮材料とし、 これらに川砂や珪砂等を配合し、 ぺー ストやモルタルとして、 土木 .建築工事、 特に、 コンクリート構造物の細かい空 隙、 逆打ち工法での空隙、 構造物の補修や補強、 機械装置のベースプレート下、 及び軌道床版下等へ充填する工法等に広く使用されている。 Conventionally, as a dart material, a cement containing a water reducing agent is generally used. Further, a foaming agent such as calcium sulfoaluminate-based or lime-based expansion material, aluminum powder, etc. is added to make it shrinkless. Materials such as river sand and silica sand, etc., and pastes and mortars for civil engineering and construction work, in particular, fine voids in concrete structures, voids in the reverse casting method, repair and reinforcement of structures, machinery It is widely used for the filling method under the base plate and under the track deck.
そして、 グラウト材料には、 PC グラウト、 プレパック ドコンクリート用ダラ ゥト、 トンネルやシールドの裏込めグラウト、 プレキャス ト用グラウト、 構造物 の補修や補強注入グラウト、 鉄筋継ぎ手グラウト、 橋梁の支承下グラウト、 機械 台座下グラウト、 舗装版下グラウト、 軌道下スラブグラウト、 及び原子力発電所 格納容器下グラウトなどがある。 And the grout materials include PC grout, prepacked concrete grout, tunnel and shield backfill grout, precast grout, structural repair and reinforcement grout, rebar joint grout, bridge support grout, Mechanical Under-base grout, under-paving grout, under-track slab grout, and nuclear power plant containment grout.
近年、 土木 .建築構造物に使われるコンクリートの品質が高性能化し、 グラウ ト材料に要求される性能が高度化してきている。 In recent years, the quality of concrete used in civil engineering and building structures has improved, and the performance required for grouting materials has increased.
グラウト用セメント混和材に要求される性能としては、 (1)無収縮であること、 (2)流動性が良好でその保持性が良好であること、 (3)ブリーディングゃ材料分離 がないことなどが要求されるが、 近年、 コンクリートの高強度化が進んできたた め、 用途によってはグラウト材料にも高強度化が必要となり、 充填箇所によって は高流動化が要求されている(非特許文献 1参照)。 非特許文献 1 : 「高強度グラウト材の充填性に関する実験研究」、 日本建築学 会大会学術講演梗概集、 N0.1313、 1995年 8月 . The performance required for cement admixtures for grout is (1) no shrinkage, (2) good flowability and good retention, and (3) bleeding without material separation. However, in recent years, the strength of concrete has been increasing, so depending on the application, it is also necessary to increase the strength of the grout material, and high fluidity is required depending on the filling location (non-patent literature). 1). Non-Patent Document 1: “Experimental Study on Fillability of High-Strength Grout Materials”, Summary of Academic Lectures of the Architectural Institute of Japan, N0.1313, August 1995.
また、 流動性を高めるために、 減水剤を多く配合するとモルタルに泡が発生し やすく、 特に高温下では著しく発生することがある。 In addition, if a large amount of water reducing agent is added to improve fluidity, bubbles are likely to be generated in the mortar, particularly at high temperatures.
多量に泡が発生するとコンクリートとの付着がとれなくなるだけではなく、 材 料分離を起こしている可能性があり、 コンクリートとの間に隙間が生じることが 考えられ、 施工上の課題があった。 If a large amount of foam was generated, not only did it not adhere to the concrete, but there was a possibility of material separation, and it was thought that a gap might be formed between the concrete and there were problems in construction.
一方、 特定の減水剤を組み合わせたセメント系グラウト組成物を使用すること により、 温度依存性が少なく、 流動性 ·充填性保持効果が著しく高く、 長期に亘 り強度増進効果が期待できることも知られている (特許文献 1参照)。 On the other hand, it is also known that by using a cement-type grout composition combined with a specific water reducing agent, the temperature dependency is low, the fluidity / fillability retention effect is remarkably high, and the strength enhancement effect can be expected over a long period of time. (See Patent Document 1).
特許文献 1 :特開 2003— 1 71 162号公報 Patent Document 1: Japanese Patent Laid-Open No. 2003-1 71 162
特許文献 1には、 「セメント、 細骨材、 減水剤、 膨張材、 無機質微粉末及び発 泡物質からなる組成物において、 減水剤の配合量がセメント 100質量部に対し 0.05〜 4質量部であり、 該減水剤 100質量部中のメラミンスルホン酸塩系減水剤 が 10〜 30質量部、 ナフタレンスルホン酸塩系減水剤が 55〜 85質量部、 リグ二 ンスルホン酸塩系減水剤が 5〜 20質量部であることを特徴とするセメント系グ ラウト組成物。」 (請求項 1) の発明が記載され、 膨張材としては、 「ァウィン系 膨張材ゃ石灰系膨張材の他に、 遊離石灰、 カルシウムアルミノフヱライト及びセ ッコゥ類を含有してなる膨張材等」 (段落 [0006]) を使用することが記載 され、 遊離石灰、 dAF及ぴ無水セッコゥを含有している膨張材として、 ブレー ン比表面積 4000cm2/g のもの (段落 [0028]) が示されているが、 特定の膨 張材を組み合わせることは示されていない。 また、 十分な寸法安定性を得る目的 で膨張材を使用する (段落 [0007]) ものであり、 特定の膨張材を使用して 泡の発生を防止することは示唆されていない。 Patent Document 1 states that, in a composition composed of cement, fine aggregate, water reducing agent, expansion material, fine inorganic powder, and foaming material, the mixing amount of the water reducing agent is 0.05 to 4 parts by mass with respect to 100 parts by mass of cement. Yes, 10 to 30 parts by mass of melamine sulfonate-based water reducing agent in 100 parts by mass of the water-reducing agent, 55 to 85 parts by mass of naphthalene sulfonate-based water reducing agent, 5 to 20 lignin sulfonate-based water reducing agent The invention according to claim 1 is described, wherein the expansion material includes “awin-based expansion material, lime-based expansion material, free lime, As an expansion material containing free lime, dAF and anhydrous gypsum, it is described that the use of an expansion material containing calcium aluminolite and secoc (paragraph [0006]) is described. things down specific surface area of 4000cm 2 / g ( Although drop [0028]) are shown, not shown to combine certain Rise stretched member. In addition, the expansion material is used for the purpose of obtaining sufficient dimensional stability (paragraph [0007]), and it is not suggested that the use of a specific expansion material prevents the generation of bubbles.
さらに、 特定の膨張材を併用することによって、 硬化体に通常の前置き時間で 材齢初期に安定した大きな膨張量と共に、 高強度と良好な付着性状を付与する優 れた効果が得られることも知られている (特許文献 2参照)。 Furthermore, by using a specific expansion material in combination, it is possible to obtain an excellent effect of imparting high strength and good adhesion properties to the cured body with a large expansion amount that is stable at the early age of the material in a normal pre-delay time. Known (see Patent Document 2).
特許文献 2 :特開 2003— 128449号公報 Patent Document 2: Japanese Patent Laid-Open No. 2003-128449
特許文献 2には、 「 CaO原料、 A12Q3原料、 Fe203原料及び CaS04原料を熱処理 して得られる物質であって、 遊離石灰、 カルシウムアルミノフェライト及ぴ無水 セッコゥを含有する膨張物質と、 CaO原料、 Ak03.原料及び CaS04原料を熱処理 して得られる物質であって、 遊離石灰、 カルシウムサルフォアルミネート及ぴ無 水セッコゥを含有する膨張物質とからなるセメント混和材。」 (請求項 1 ) の発 明が記載されているが、 「膨張物質の粒度は、 特に限定されるものではないが、 通常、 プレーン比表面積で 1500 〜 4500cm2/ gが好ましい。 1500cm2/ g未満では 未反応物が長期間残存し、 耐久性を低下させる場合があり、 4500cm2/ gを超える と水和反応が早く、 所定の膨張性能が得られない場合がある。」 (段落 [ 0 0 1 3 ] ) と記載されているから、 4500cm2/ gを超えるブレーン比表面積を有する膨 張物質 (膨張材) を使用することを意図するものではなく、 また、 泡の発生を防 止する目的で、 特定の膨張物質 (膨張材) を使用するものではない。 発明の開示 Patent Document 2, "CaO material, A1 2 Q 3 raw material, a Fe 2 0 3 material and CAS0 4 material heat treatment A material obtained by heat-treating an expanded material containing free lime, calcium aluminoferrite and anhydrous gypsum, and a CaO raw material, Ak0 3 raw material and CaS0 4 raw material, A cement admixture consisting of a calcium sulfoaluminate and an expansion material containing non-aqueous gypsum. Although the invention of (claim 1) is described, “the particle size of the expansion material is not particularly limited, but usually a plain specific surface area of 1500 to 4500 cm 2 / g is preferable. 1500 cm 2 / If it is less than g, unreacted substances may remain for a long period of time, and durability may be reduced. If it exceeds 4500 cm 2 / g, the hydration reaction may be fast and the prescribed expansion performance may not be obtained. ”(paragraph [ 0 0 1 3]) is not intended to use an expansion material (expansion material) having a specific surface area of Blaine exceeding 4500 cm 2 / g, and prevents the generation of bubbles. For this purpose, no specific expansion material (expansion material) is used. Disclosure of the invention
発明が解決しようとする課題 Problems to be solved by the invention
本発明は、 前記課題を解決しょうとするものであり、 優れた流動性が得られ、 泡の発生が防止され、 適当な長さ変化率、 体積膨張率が保持され、 高強度性能を 有するグラウト用セメント組成物およびそれを用いたグラウト材料を提供するこ とを課題とする。 課題を解決するための手段 The present invention is intended to solve the above-mentioned problems, and is excellent in fluidity, prevents generation of bubbles, maintains an appropriate length change rate and volume expansion rate, and has a high strength performance. It is an object to provide a cement composition for use and a grout material using the same. Means for solving the problem
本発明者は、 前記課題を解決すべく種々検討を重ねた結果、 特定の膨張材を併 用すると共に、 ポゾラン微粉末を含有させ、 さらに、 特定の減水剤を併用したグ ラウト用セメント組成物を採用することにより前記課題が解決できるとの知見を 得て本発明を完成するに至つた。 As a result of various studies to solve the above problems, the inventor of the present invention has used a specific expansion material, contains pozzolanic fine powder, and further uses a specific water reducing agent in combination with a cement composition for grouting. The present invention was completed by obtaining the knowledge that the above-mentioned problems can be solved by adopting.
本発明は、 セメント、 膨張材、 ポゾラン微粉末、 発泡剤、 並びに、 ナフタレン スルホン酸系減水剤、 メラミンスルホン酸系減水剤、 リグニンスルホン酸系減水 剤、 及びポリカルボン酸系減水剤からなる群より選ばれた二種以上の減水剤 (但 し、 ナフタレンスルホン酸系減水剤及びポリカルボン酸系減水剤の二種からなる 減水剤を除く。) を含有してなるグラウト用セメント組成物において、 前記膨張 材が、 ブレーン比表面積値で 2,000cm2/g以上のカルシウムアルミノフェライ ト系 膨張材とブレーン比表面積値で 4,500cm2/gを超えるカルシゥムサルフォアルミネ ート系膨張材を含有してなるものであり、 前記膨張材が、 ブレーン比表面積値で 2,000 〜 6,000cm2/g のカルシウムアルミノフェライ ト系膨張材とブレーン比表面 積値で 5,000〜 9,000cm2/gのカルシウムサルフォアルミネート系膨張材を含有し てなる該グラウト用セメント組成物であり、 前記カルシウムアルミノフェライ ト 系膨張材が、 セメント、 膨張材、 及びポゾラン镞粉末からなる結合材 (以下、 結 合材という) 100部中、 1〜4部である該グラウト用セメント組成物であり、 前 記カルシウムサルフォアルミネート系膨張材が、 結合材 100部中、 0.5 〜2部で ある該グラウト用セメント糸且成物であり、 前記カルシウムアルミノフェライ ト系 膨張材と前記カルシウムサルフォアルミネート系膨張材の合計量が、 結合材 100 部中、 3〜 6部である該グラウト用セメント組成物であり、 前記ポゾラン微粉末 が、 結合材 100部中、 3〜 10部である該グラウト用セメント組成物であり、 さ らに、 前記セメントが、 早強ポルトランドセメントである該グラウト用セメント 組成物であり、該ダラゥト用セメント組成物を使用してなるダラゥト材料である。 The present invention includes a cement, an expanding material, a pozzolanic fine powder, a foaming agent, and a group consisting of a naphthalene sulfonic acid water reducing agent, a melamine sulfonic acid water reducing agent, a lignin sulfonic acid water reducing agent, and a polycarboxylic acid water reducing agent. Two or more selected water reducing agents (however, it consists of two kinds of naphthalene sulfonic acid type water reducing agent and polycarboxylic acid type water reducing agent) Excluding water reducing agents. ) In the cement composition for grout, the expanded material has a Blaine specific surface area value of 2,000 cm 2 / g or more and a calcium aluminoferrite-based expanded material and the Blaine specific surface area value exceeds 4,500 cm 2 / g. Calcium sulfoaluminate-based expansive material is contained, and the expansive material has a brane specific surface area value of 2,000 to 6,000 cm 2 / g of calcium aluminoferrite based expansive material and a brane specific surface area value. A cement composition for grout comprising 5,000 to 9,000 cm 2 / g of calcium sulfoaluminate-based expansive material, wherein the calcium aluminoferrite-based expansive material comprises cement, expansive material, and pozzolanic soot powder. The cement composition for grout, which is 1 to 4 parts in 100 parts of the binder (hereinafter referred to as binder), The grout cement yarn is composed of 0.5 to 2 parts in 100 parts of the binder, and the total amount of the calcium aluminoferate-based expansive material and the calcium sulfoaluminate-based expansive material Is a cement composition for grout that is 3 to 6 parts in 100 parts of the binder, and the pozzolana fine powder is 3 to 10 parts of the cement material for grout in 100 parts of the binder, Further, the cement is a grout cement composition which is an early-strength Portland cement, and a dart material using the cement composition for drout.
.発明の効果 .The invention's effect
本発明のグラウト用セメント組成物を使用することにより、 良好な流動性が保 持され、 泡の発生がなく、 高強度を有するグラウトモルタルを提供することがで きる。 発明を実施するための最良の形態 By using the cement composition for grout of the present invention, it is possible to provide a grout mortar having high strength, which maintains good fluidity, does not generate bubbles. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を詳細に説明する。 Hereinafter, the present invention will be described in detail.
本発明で使用する部ゃ%は特に規定のない限り質量基準である。 Unless otherwise specified, parts% used in the present invention are based on mass.
また、本発明で、 グラウトモルタノレとは、 グラウトペーストも含むものである。 本発明では、 セメントと、 カルシウムアルミノフェライ ト系膨張材とカルシゥ ムサルフォアルミネート系膨張材を含有してなる膨張材、 ポゾラン微粉末、 発泡 剤、 並びに、 ナフタレンスルホン酸系減水剤、 メラミンスルホン酸系減水剤、 リ グニンスルホン酸系減水剤、 及びポリカルボン酸系減水剤からなる群より選ばれ た二種以上の減水剤を含有してなるダラゥト用セメント組成物と、 さらに必要に 応じ細骨材を配合して、水と混練して、グラウトモルタルを調製するものである。 本発明で使用する膨張材としては、 主に、 膨張性、 流動性、 及び保水性保持の 面から、 カルシウムアルミノフェライト系膨張材と、 主に、 膨張性や泡の発生を 抑制させる効果の面からカルシウムサルフォアルミネート系膨張材を併用する。 膨張材は、 CaO原料、 AL03原料、 Fe2〇3原料、 及び CaS04原料を所定の割合に なるように配合し、 電気炉やロータリーキルンなどを用いて、 一般的には 1,100 〜 1,600 °Cで熱処理して製造される。 熱処理温度が 1,100 °C未満では得られた膨 張材の膨張性能が充分でない場合があり、 1,600 °Cを超えると無水石膏が分解す る場合がある。 In the present invention, the grouting mortanol includes grouting paste. In the present invention, cement, an expansion material comprising a calcium aluminoferrite-based expansion material and a calcium sulfoaluminate-based expansion material, pozzolanic fine powder, foaming And two or more water reducing agents selected from the group consisting of a naphthalene sulfonic acid water reducing agent, a melamine sulfonic acid water reducing agent, a lignin sulfonic acid water reducing agent, and a polycarboxylic acid water reducing agent. A grout mortar is prepared by blending a cement composition for dart with fine aggregate as necessary and kneading with water. As the expansion material used in the present invention, mainly from the viewpoints of expandability, fluidity, and water retention, a calcium aluminoferrite-based expansion material, and mainly the effect of suppressing expansion and generation of bubbles. Calcium sulfoaluminate expansion material is used in combination. Expansion material, CaO raw material, AL0 3 raw material, Fe 2 〇 3 raw material, and blended CAS0 4 raw material to a predetermined ratio, by using an electric furnace or a rotary kiln, generally 1,100 ~ 1,600 ° C Manufactured by heat treatment. If the heat treatment temperature is less than 1,100 ° C, the resulting expansion material may not have sufficient expansion performance, and if it exceeds 1,600 ° C, anhydrous gypsum may decompose.
CaO原料としては石灰石や消石灰等が、 A1203原料としてはボーキサイトゃァ ルミ残灰等が、 Fe203原料としては銅カラミや市販の酸化鉄等が、 そして、 CaS04 原料としては二水石膏、 半水石膏、 及ぴ無水石膏等が挙げられる。 CaO material as limestone or slaked lime or the like is, A1 2 0 3 as a raw material bauxite Ya § Rumi residual ash and the like is, Fe 2 0 3 iron oxide copper Karami or commercial as raw material, and, as the CAS0 4 feedstock Examples include dihydrate gypsum, hemihydrate gypsum, and anhydrous gypsum.
カルシウムアルミノフェライト系膨張材(以下、 tAF膨張材という) とは、 CaO 原料、 A1203原料、 Fe203原料、 及ぴ CaS04原料を熱処理して得られる物質であつ て、 遊離石灰、 カルシウムアルミノフ-ライト及び無水石膏を含有する膨張物質 であり、その割合については特に限定されるものではなレ、が、膨張物質 100部中、 遊離石灰は 30〜 60部が好ましく、 40〜 50部がより好ましい。 また、 カルシゥ ムアルミノフェライトは 10〜 40部が好ましく、 15〜 35部がより好ましい。 さ らに、 無水石膏は 10〜 40部が好ましく、 20〜 35部がより好ましい。 Calcium aluminoferrite-based expansion material (hereinafter referred to as tAF expansion material) is a substance obtained by heat treatment of CaO raw material, A1 2 0 3 raw material, Fe 2 0 3 raw material, and CaS 0 4 raw material, and free lime It is a swelling material containing calcium aluminoflite and anhydrous gypsum, and the proportion thereof is not particularly limited. However, in 100 parts of the swelling material, 30-60 parts of free lime is preferable, 40- 50 parts is more preferred. The calcium aluminoferrite is preferably 10 to 40 parts, more preferably 15 to 35 parts. Further, the anhydrous gypsum is preferably 10 to 40 parts, more preferably 20 to 35 parts.
本発明のカルシウムアルミノ.フヱライトとは、 CaO-Al203-Fe203 系化合物を総 称するものであり特に限定されるものではないが、 一般的に、 CaO を C、 AI2O3 を A、 Fe203を Fとすると、 GAFや C6AF2などと示される化合物がよく知られて いる。 通常は CAFとして存在していると考えてよい。 The calcium aluminosilicate. Fuweraito of the present invention, although CaO-Al 2 0 3 -Fe 2 0 3 system is a compound in which called total not particularly limited, in general, the CaO and C, AI2O3 A, When Fe 2 0 3 is F, compounds such as GAF and C 6 AF 2 are well known. You can think of it as a CAF.
膨張材の粉末度は、 ブレーン比表面積値 (以下、 ブレーン値という) で 2,000cm2/g以上が好ましく、 2,000〜 6,000cm2/gがより好ましい。 2,000cm2/g未満 では膨張量が大きくブリーデイングもでやすく、 6,000cm2/g を超えると良好な流 動性を保持する時間が短くなる傾向がある。 The fineness of the expandable material is preferably 2,000 cm 2 / g or more, more preferably 2,000 to 6,000 cm 2 / g in terms of the specific surface area of the brane (hereinafter referred to as “brane value”). Below 2,000 cm 2 / g, the amount of expansion is large and easy to breathe, and above 6,000 cm 2 / g, good flow is achieved. There is a tendency that the time for maintaining the mobility is shortened.
GAF膨張材の使用量は、 結合材 100部中 1 〜 4部が好ましく、 2〜 3部がよ り好ましい。 1部未満では良好な膨張性や保水性が得られない場合があり、 4部 を超えると同様に良好な膨張性が得られない場合がある。 The amount of GAF expansion material used is preferably 1 to 4 parts, more preferably 2 to 3 parts, per 100 parts of the binder. If it is less than 1 part, good expansibility and water retention may not be obtained, and if it exceeds 4 parts, good expansibility may not be obtained as well.
カルシウムサルフオアルミネート系膨張材 (以下、 CSA膨張材という)とは、 CaO 原料、 Ak03原料、 及び CaS04原料を熱処理して得られる物質であって、 遊離石 灰、 カルシウムサルフォアルミネート及び無水石膏を含有する膨張物質であり、 その割合については特に限定されるものではないが、 膨張物質 100部中、 遊離石 灰は 5〜 40部が好ましく、 15 〜 35部がより好ましい。 また、 カルシウムサル フォアルミネートは 10〜 40部が好ましく、 15 〜 35部がより好ましい。 さらに、 無水石膏は 30〜 60部が好ましく、 40〜 50部がより好ましい。 Calcium sulfoaluminate-based expansive material (hereinafter referred to as CSA expansive material) is a substance obtained by heat-treating CaO raw material, Ak0 3 raw material, and CaS0 4 raw material, free stone ash, calcium sulfoaluminate The ratio is not particularly limited, but the free stone ash is preferably 5 to 40 parts, more preferably 15 to 35 parts, in 100 parts of the expanding material. Further, the calcium sulfoaluminate is preferably 10 to 40 parts, more preferably 15 to 35 parts. Further, the anhydrous gypsum is preferably 30 to 60 parts, more preferably 40 to 50 parts.
本発明のカルシウムサルフォアルミネートとは、 CaO-CaS04-Al203系からなり、 遊離石灰、 ァウィン、 及び無水石膏を主体とする膨張材を総称するものであり特 に限定されるものではないが、 一般的に、 CaOを C、 AI2O3を A、 CaS04を S と すると、 CSAと示される化合物がよく知られている。 The calcium sulfoaluminate of the present invention consists of CaO-CaS0 4 -Al 2 0 3 system, and is a general term for an expansion material mainly composed of free lime, arwin, and anhydrous gypsum, and is particularly limited. but not, generally, result and the C, AI2O3 a, CaS0 4 and the CaO S, a compound represented as CSA is well known.
CSA膨張材の粉末度は、 ブレーン値で 4,500cm2/g を超えるものが好ましく、 5,000 〜 9,000cm2/g がより好ましい。 4,500cm2/g 以下では泡発生の抑制効果が小 さい場合があり、 また、 必要以上に膨張量が大きくなる場合があり、 9,000cm2/g を超えてもその効果の向上は期待できなく不経済である。 Fineness of CSA expansion material, preferably in excess of 4,500cm 2 / g in Blaine value, more preferably 5,000 ~ 9,000cm 2 / g. At 4,500 cm 2 / g or less, the effect of suppressing foam generation may be small, and the amount of expansion may be larger than necessary. Even if it exceeds 9,000 cm 2 / g, improvement in the effect cannot be expected. It is uneconomical.
CSA膨張材の使用量は、 結合材 100部中、 0.5 〜 2.0部が好ましい。 0.5部未満 では泡発生の抑制効果が得られない場合があり、 2.0部を超えても効果の向上は 期待できない。 The amount of CSA expansion material used is preferably 0.5 to 2.0 parts in 100 parts of the binder. If it is less than 0.5 part, the effect of suppressing foam generation may not be obtained, and if it exceeds 2.0 part, improvement in effect cannot be expected.
本発明では、 ブレーン値で 2,000cm2/g 以上の C4AF膨張材とブレーン値で 4,500cm2/g を超える CSA膨張材を膨張材として併用する。 両者の合計量は、 結 合材 100部中、 3〜 6部が好ましい。 3部未満では、 適切な膨張を示さない場合 があり、 6部を超えると良好な膨張性が得られなレ、場合がある。 In the present invention, in combination with CSA expansion material at 2,000 cm 2 / g or more C 4 AF expansion material and Blaine exceeds 4,500cm 2 / g as an expansion member in Blaine value. The total amount of both is preferably 3 to 6 parts in 100 parts of the binder. If it is less than 3 parts, proper expansion may not be exhibited, and if it exceeds 6 parts, good expansion may not be obtained.
本発明で使用するポゾラン微粉末は特に限定されるものではないが、 高炉水砕 スラグ、 フライアッシュ、 及びシリカフュームなどが挙げられ、 そのうち、 シリ カフユームが、 それも、 造粒したシリカフュームが、 ブリーデイングの防止、 強 度発現にあわせて良好な流動性を得る面から好ましい。 The pozzolanic fine powder used in the present invention is not particularly limited, and examples thereof include blast furnace granulated slag, fly ash, and silica fume. Among them, silica fume is used, and granulated silica fume is used for breeding. Prevention, strong It is preferable from the viewpoint of obtaining good fluidity in accordance with the degree of expression.
ポゾラン微粉末の粉末度は、 ブレーン値で 3,000cm2/g以上が好ましい。 3,000cm2/g未満では、 グラウトモルタルの良好な流動性、 ブリーデイングの防止 や強度発現の面で充分な効果が得られない場合がある。 The fineness of the pozzolanic powder is preferably 3,000 cm 2 / g or more in terms of a brane value. If it is less than 3,000 cm 2 / g, sufficient effects may not be obtained in terms of good flowability of grout mortar, prevention of bleeding and strength development.
ポゾラン微粉末の使用量は、 結合材 100部中、 3〜 10部が好ましい。 3部未 満では、 ブリーデイングの防止効果が低く、 10部を超えてもさらなる効果は望 めない。 The amount of pozzolanic fine powder used is preferably 3 to 10 parts per 100 parts of the binder. If it is less than 3 parts, the effect of preventing bleeding is low, and if it exceeds 10 parts, further effects cannot be expected.
本発明では、 練り混ぜ後のグラウトモルタルの初期膨張を得るため、 水と練り 混ぜた際にガスを発生する発泡剤を併用する。 In the present invention, in order to obtain the initial expansion of the grout mortar after kneading, a foaming agent that generates gas when mixed with water is used in combination.
発泡剤としては特に限定されるものではなく、 例えば、 金属粉末や過酸化物等 が挙げられる。 なかでもアルミニウム粉末が好ましいが、 アルミニウム粉末の表 面は酸化されやすく酸化皮膜で覆われると反応性が低下するため、 植物油、 鉱物 油、 又はステアリン酸等で表面処理したアルミニウム粉末が好ましい。 The foaming agent is not particularly limited, and examples thereof include metal powder and peroxide. Of these, aluminum powder is preferable. However, since the surface of the aluminum powder is easily oxidized and the reactivity decreases when covered with an oxide film, aluminum powder surface-treated with vegetable oil, mineral oil, stearic acid or the like is preferable.
発泡剤の使用量は、結合材 100部に対して、 0.0003〜 0.003部が好ましい。 0.0003 部未満では膨張量が極めて少なくなる場合があり、 0.003部を超えると膨張量が 大きく強度低下が著しくなる場合がある。 The amount of the blowing agent used is preferably 0.0003 to 0.003 parts with respect to 100 parts of the binder. If the amount is less than 0.0003 parts, the amount of expansion may be extremely small. If the amount exceeds 0.003 parts, the amount of expansion may be large and the strength may be significantly reduced.
本発明で使用するセメントとしては、 普通、 早強、 超早強、 低熱、 及び中庸熱 等の各種ポルトランドセメント、 これらポルトランドセメントに、 高炉スラグ、 フライアッシュ、 シリカ、 又は石灰石微粉等を混合した各種混合セメント、 並ぴ に、 廃棄物利用型セメント、 いわゆるェコセメントなどが挙げられ、 そのうち強 度発現の面から早強セメントが好ましい。 As the cement used in the present invention, various portland cements such as normal, early strength, very early strength, low heat, and moderate heat, and various portland cements mixed with blast furnace slag, fly ash, silica, limestone fine powder, etc. Mixed cement, waste-use type cement, so-called eco-cement, and the like are mentioned. Of these, early-strength cement is preferable in terms of strength development.
本発明で使用する減水剤は、セメントに対する分散作用や空気連行作用を有し、 流動性改善や強度増進するものの総称であり、 具体的には、 ナフタレンスルホン 酸系減水剤、 メラミンスルホン酸系減水剤、 リグ-ンスルホン酸系減水剤、 及び ポリカルボン酸系減水剤が使用でき、 本発明では、 そのうちの二種以上を使用す るものである。 これらのうち、 ナフタレンスルホン酸系減水剤、 メラミンスルホ ン酸系減水剤、 及びリグニンスルホン酸系減水剤のうちの二種以上を使用するこ とが好ましく、 ナフタレンスルホン酸系減水剤とメラミンスルホン酸系減水剤を ベースにすることがより好ましい。 結合材 100部に対する、ナフタレンスルホン酸系減水剤の使用量は、粉体で 0.8 〜 2.0部が好ましく、 メラミンスルホン酸系減水剤の使用量は、 0.2〜 0.4部が好 ましい。 ナフタレンスルホン酸系減水剤が 0.8部未満では高流動性が得られない 場合があり、 2.0部を超えると材料分離を起こす場合がある。 また、 メラミンス ルホン酸系減水剤がこの範囲外では適切な流動性が得られない場合がある。 The water reducing agent used in the present invention is a general term for those having a dispersing action and air entraining action on cement and improving fluidity and increasing strength. Specifically, naphthalene sulfonic acid water reducing agent, melamine sulfonic acid water reducing agent Agents, lignosulfonic acid water reducing agents, and polycarboxylic acid water reducing agents can be used. In the present invention, two or more of them are used. Among these, it is preferable to use two or more of naphthalene sulfonic acid-based water reducing agent, melamine sulfonic acid-based water reducing agent, and lignin sulfonic acid-based water reducing agent. Naphthalene sulfonic acid-based water reducing agent and melamine sulfonic acid More preferably, it is based on a water reducing agent. The amount of naphthalene sulfonic acid-based water reducing agent used in 100 parts of the binder is preferably 0.8 to 2.0 parts in powder form, and the amount of melamine sulfonic acid-based water reducing agent used is preferably 0.2 to 0.4 parts. If the naphthalene sulfonic acid-based water reducing agent is less than 0.8 part, high fluidity may not be obtained. If it exceeds 2.0 parts, material separation may occur. In addition, if the melamine sulfonic acid water reducing agent is outside this range, appropriate fluidity may not be obtained.
また、 さらにォキシカルボン酸又はその塩、 デキストリンゃショ糖等の糖類、 及び無機塩等の遅延性を有するものを併用することが可能である。 Further, oxycarboxylic acid or a salt thereof, sugars such as dextrin and sucrose, and those having a retarding property such as inorganic salts can be used in combination.
また、 減水剤の使用形態は、 液体、 粉体のいずれも使用可能であるが、 プレミ ックス製品として使用する際には粉体が好ましく、 その添加量は、 結合材 100部 に対して、 1.0〜 2.5部が好ましい。 1.0部未満では高流動性が得られにくい場合 があり、 2.5部を超えると材料分離が生じる場合がある。 In addition, the water-reducing agent can be used in either liquid or powder form. However, when used as a premix product, powder is preferred, and the amount added is 1.0 per 100 parts of binder. ~ 2.5 parts is preferred. If it is less than 1.0 part, high fluidity may be difficult to obtain, and if it exceeds 2.5 parts, material separation may occur.
本発明で使用する細骨材としては、 通常使われている川砂、 海砂、 碎砂、 及び 珪砂等が使用可能であり、 プレミックス製品として使用する際にはそれらの乾燥 砂が好ましく、 その粒度は流動性の面から最大粒径が 1.2mmであることが好ま しい。 As fine aggregates used in the present invention, commonly used river sand, sea sand, dredged sand, and silica sand can be used. When used as a premix product, those dry sands are preferred. From the viewpoint of fluidity, the maximum particle size is preferably 1.2 mm.
細骨材の使用量は、 結合材 100部に対して、 70〜 150部が好ましい。 70部未 満では収縮量が多くなる場合があり、 150部を超えると強度や流動性が低下する 場合がある。 The amount of fine aggregate used is preferably 70 to 150 parts per 100 parts of binder. If it is less than 70 parts, the amount of shrinkage may increase, and if it exceeds 150 parts, strength and fluidity may decrease.
本発明で使用する練り混ぜ水量は特に限定されるものではないが、 通常、 水 Z 結合材比で 25〜 45 %が好ましく、 30〜 40 %がより好ましい。 この範囲外では、 流動性が大きく低下したり、 材料分離が発生する場合があり、 強度が低下する場 合もある。 The amount of kneading water used in the present invention is not particularly limited, but is usually preferably 25 to 45%, more preferably 30 to 40% in terms of the water-Z binder ratio. Outside this range, fluidity may be greatly reduced, material separation may occur, and strength may be reduced.
以下に実施例を挙げて本発明をさらに具体的に説明するが、 本発明はこれら実 施例に限定されるものではなレ、。 実施例 1 The present invention will be described more specifically with reference to the following examples. However, the present invention is not limited to these examples. Example 1
結合材 100部中、 表 1に示す膨張材、 ポゾラン微粉末 6部、 発泡剤 0.0014部、 ナフタレンスルホン酸系減水剤 1.3部とメラミンスルホン酸系減水剤 0.2部、 及 ぴ細骨材 100部を混合してグラウト材料を調製し、 水/結合材比が 32 %となる ように水を添加して高速ハンドミキサを用い練り混ぜしグラウトモルタルを作製 し、 その流動性を測定し、 泡の発生状況を評価した。 In 100 parts of binder, expansion material shown in Table 1, 6 parts of pozzolana fine powder, 0.0014 part of foaming agent, 1.3 part of naphthalene sulfonic acid-based water reducing agent and 0.2 part of melamine sulfonic acid-based water reducing agent, and Prepare a grout material by mixing 100 parts of fine aggregate, add water so that the water / binder ratio is 32%, and knead using a high-speed hand mixer to make a grout mortar. Was measured to evaluate the generation of bubbles.
また、 作製したグラウトモルタルを、 20 °C、 80 % RH の恒温恒湿室で、 型枠 に打設し、 1日後からの養生は、 20 °C水中養生とし、 長さ変化率、 体積膨張率、 及び圧縮強度を測定した。 結果を表 1に併記する。 The grout mortar produced was placed in a mold in a constant temperature and humidity chamber of 20 ° C and 80% RH, and the curing after one day was 20 ° C underwater curing. The rate, and compressive strength were measured. The results are also shown in Table 1.
<使用材料 > <Materials used>
セメント : 早強ポルトランドセメント、 市販品 Cement: Early strong Portland cement, commercial product
膨張材 A : C4AF膨張材、 ブレーン値 2,500cm2/g、 市販品 Expansion material A: C 4 AF expansion material, Brain value 2,500cm 2 / g, Commercially available product
膨張材 B : CSA膨張材、 ブレーン値 6,050cm2/g Expandable material B: CSA expanded material, brain value 6,050cm 2 / g
ポゾラン微粉末:シリカフユ一ム造粒品、 市販品 Pozzolanic fine powder: Silica fumed granulated product, commercial product
発泡剤 : アルミニウム粉末、 市販品 Foaming agent: Aluminum powder, commercial product
減水剤 a : ナフタレンスルホン酸系減水剤、 市販品 Water reducing agent a: Naphthalenesulfonic acid water reducing agent, commercial product
減水剤 b :メラミンスルホン酸系減水剤、 市販品 Water reducing agent b: Melamine sulfonic acid water reducing agent, commercial product
細骨材 :石灰砂骨材、 密度 2.62g/cm3、 1.2mm下品 Fine aggregate: Lime sand aggregate, density 2.62g / cm 3 , 1.2mm vulgar
<測定方法 > <Measurement method>
流動性 :中華人民共和国国家標準 GB2419-81 「モルタル流動度測定方法」 に 準じて測定、 流動性の経時変化は、 その都度グラウトモルタルを高速ハンドミキ サにて 10秒間練り返して測定 Fluidity: Measured according to the People's Republic of China National Standard GB2419-81 “Mortar fluidity measurement method”. Changes in fluidity over time are measured by grinding grout mortar with a high-speed hand mixer for 10 seconds each time.
泡の発生状況:視感 Generation of bubbles: visual feeling
長さ変化率: 日本規格協会 ^ A 6202 「コンクリート用膨張材」 の附属書 1 「膨 張材のモルタルによる膨張性試験方法」 に準じて測定。 材齢 2 8日の測定値 体積膨張率:竪向膨張率、 中華人民共和国国家標準 GBJ119 「コンクリート外力口 剤応用技術規範」 に準じて、 20 °C、 80 % RH の恒温恒湿室で打設後 1 日の値を 測定 Length change rate: Measured according to the Japanese Standards Association ^ A 6202 “Expansion test for concrete using expansion material mortar” in Annex 1 Measured value at ages 2-8 days Volume expansion coefficient: Directional expansion coefficient, in accordance with the National Standard GBJ119 “Guidelines for Application of Concrete External Force Mouth” in a constant temperature and humidity chamber at 20 ° C and 80% RH Measure the value of 1 day after installation
圧縮強度 :抗圧強度、 中華人民共和国国家標準 GB177 「セメントモルタル強 度試験」 に準じて測定 表 1 Compressive strength: Compressive strength, measured according to China's National Standard GB177 “Cement Mortar Strength Test” table 1
表 1より、 ブレーン値で 2,000cm2/g 以上の膨張材 A (C4AF膨張材) とブレー ン値で 4,500cm2/gを超える膨張材 B (CSA膨張材)を併用した実験 No.1-2〜 1-5、 No.1-7〜 1-10 の実施例のグラウトモルタルは、 優れた流動性が得られ、 泡の発 生がなく、 長さ変化率、 体積膨張率が適度に保持され、 圧縮強度が高いことが分 かる。 From Table 1, experiment No. using expansion material A (C 4 AF expansion material) with a brain value of 2,000 cm 2 / g or more and expansion material B (CSA expansion material) with a brain value exceeding 4,500 cm 2 / g No The grout mortars of Examples 1-2 to 1-5 and Nos. 1-7 to 1-10 have excellent fluidity, no bubble formation, length change rate, and volume expansion rate. It can be seen that it is held moderately and has high compressive strength.
C4AF膨張材は、 結合材 100部中、 1部から効果が顕著になり、 4部を超える と流動性は高くなる力 圧縮強度が低下し、長さ変化率が大きくなりすぎるから、 :!〜 4部が好ましい。 C 4 AF expandable material has a remarkable effect from 1 part in 100 parts of binding material, and if it exceeds 4 parts, the fluidity increases. The compressive strength decreases and the length change rate becomes too large. ! ~ 4 parts are preferred.
CSA膨張材は、 結合材 100部中、 0.5部から効果が顕著になり、 2部を超える と圧縮強度の向上は頭打ちになるから、 0.5〜 2部が好ましい。 The effect of CSA expansion material becomes remarkable from 0.5 part in 100 parts of the binder, and if it exceeds 2 parts, the improvement in compressive strength will reach its peak, so 0.5 to 2 parts is preferable.
これに対して、 膨張材 B (CSA膨張材) のみで、 膨張材 A (C4AF膨張材) を 使用しない実験 No.1-1 の比較例のグラウトモルタルは、 時間の経過に従って流 動性が低下し、 泡の発生があり、 長さ変化率が小さい。 また、 膨張材 A (C4AF 膨張材) のみで膨張材 B (CSA膨張材) を使用しない実験 No.1-6 の比較例のグ ラウトモルタルは、 流動性は高いが、 泡の発生があり、 体積膨張率が小さい。 したがって、 ブレーン値で 2,000cm2/g以上の C4AF膨張材とプレーン値で 4,500cm2/g を超える CSA膨張材を組み合わせてグラウトモルタルに含有させる ことが好ましい。 . ' 実施例 2 On the other hand, the grout mortar of the comparative example of Experiment No. 1-1, which uses only the expansion material B (CSA expansion material) and does not use the expansion material A (C 4 AF expansion material), is fluid as time passes. Decreases, bubbles are generated, and the rate of change in length is small. In addition, the grout mortar of the comparative example of Experiment No.1-6, which does not use the expansion material B (CSA expansion material) only with the expansion material A (C 4 AF expansion material), has high fluidity, but does not generate bubbles. Yes, the volume expansion coefficient is small. Therefore, C 4 AF expansion material with a brain value of 2,000 cm 2 / g or more and a plain value It is preferable to add a CSA expansion material exceeding 4,500 cm 2 / g to the grout mortar. 'Example 2
結合材 100部中、 膨張材 A 2部、 膨張材 B 2部、 表 2に示すポゾラン微粉末、 発泡剤 0.0014部、 減水剤 a 1.3部と減水剤 b 0.2部、 及び細骨材 100部を混合し てグラウト材料を調製したこと以外は実施例 1と同様に行った。 結果を表 2に併 記する。 ' 表 2 In 100 parts of binder, 2 parts of expansion material A, 2 parts of expansion material B, pozzolanic fine powder shown in Table 2, 0.0014 part of foaming agent, 1.3 part of water reducing agent and 0.2 part of water reducing agent, and 100 parts of fine aggregate The same procedure as in Example 1 was conducted except that the grout material was prepared by mixing. The results are also shown in Table 2. 'Table 2
. 表 2より、ポゾラン微粉末を、結合材 100部中、 3〜 10部含有させた実験 No.2-2 〜 2-4、 No.1-3 の実施例のグラウトモルタルは、 優れた流動性が得られ、 泡の発 生がなく、 長さ変化率、 体積膨張率が適度に保持され、 圧縮強度が高いことが分 かる。 From Table 2, the grout mortars of Examples No.2-2 to 2-4 and No.1-3 containing 3 to 10 parts of pozzolana fine powder in 100 parts of binder showed excellent flow. As a result, it is understood that there is no generation of bubbles, the length change rate and the volume expansion rate are appropriately maintained, and the compressive strength is high.
これに対して、 ポゾラン微粉末を含有しない実験 No.2-1 の比較例のグラウト モルタルは、 流動性が低く、 体積膨張率が大きく、 圧縮強度が低い。 On the other hand, the grout mortar of Comparative Example No. 2-1 which does not contain pozzolanic fine powder has low fluidity, large volume expansion coefficient, and low compressive strength.
したがって、 ポゾラン微粉末を、 結合材 100部中、 3〜 10部含有させてダラ ゥトモルタルとすることが好ましい。 実施例 3 Therefore, it is preferable to add 3 to 10 parts of pozzolana fine powder in 100 parts of the binder to form dart mortar. Example 3
結合材 100部中、 膨張材 A 2部、 膨張材 B 2部、 ポゾラン微粉末 6部、 発泡剤 0.0014部、 表 3に示す減水剤、 及び細骨材 100部を混合してダラゥト材料を調製 したこと以外は実施例 1と同様に行った。 結果を表 3に併記する。 In 100 parts of binder, 2 parts of expanded material A, 2 parts of expanded material B, 6 parts of pozzolanic fine powder, foaming agent The same procedure as in Example 1 was conducted, except that 0.0014 parts, a water reducing agent shown in Table 3, and 100 parts of fine aggregate were mixed to prepare a dart material. The results are also shown in Table 3.
く使用材料〉 <Used materials>
減水剤 c : リグ-ンスルホン酸系減水剤、 市販品 Water-reducing agent c: lignosulfonic acid-based water reducing agent, commercial product
減水剤 d :ポリカルボン酸系減水剤、 市販品 , 表 3 Water reducing agent d: Polycarboxylic acid based water reducing agent, commercial product, Table 3
表 3より、 減水剤 a (ナフタレンスルホン酸系減水剤)、 減水剤 b (メラミン スルホン酸系減水剤)、 減水剤 c (リグニンスルホン酸系減水剤)、 減水剤 d (ポ リカルボン酸系減水剤) からなる群より選ばれた二種以上 (ナフタレンスルホン 酸系減水剤及びポリカルボン酸系減水剤の二種の組合せを除く) を組み合わせて 含有させた実験 No.3-1 〜 3-3、 No.1-3, No.3-8〜 3-13の実施例のグラゥトモルタ ルは、 優れた流動性が得られ、 泡の発生がなく、 長さ変化率、 体積膨張率が適度 に保持され、 圧縮強度が高いことが分かる。 From Table 3, water reducing agent a (naphthalene sulfonic acid water reducing agent), water reducing agent b (melamine sulfonic acid water reducing agent), water reducing agent c (lignin sulfonic acid water reducing agent), water reducing agent d (polycarboxylic acid water reducing agent) ) Experiment Nos. 3-1 to 3-3 in which two or more selected from the group consisting of (excluding two combinations of naphthalene sulfonic acid water reducing agent and polycarboxylic acid water reducing agent) were combined. The grout mortars of the examples of No.1-3 and No.3-8 to 3-13 have excellent fluidity, no generation of bubbles, and the length change rate and volume expansion rate are maintained moderately. It can be seen that the compressive strength is high.
これに対して、 減水剤 a (ナフタレンスルホン酸系減水剤) を含有するが、 減 水剤 b 、 c 、 dを含有しない実験 No.3-4 の比較例のグラウトモルタルは、 流動 性は大きいが、 泡の発生があり、 体積膨張率が負になってしまう。 On the other hand, the grout mortar of Comparative Example No. 3-4, which contains the water reducing agent a (naphthalenesulfonic acid-based water reducing agent) but does not contain the water reducing agents b, c, d, has high fluidity. However, bubbles are generated and the volume expansion coefficient becomes negative.
減水剤 b (メラミンスルホン酸系減水剤) を含有するが、 減水剤 a 、 c 、 dを 含有しない実験 No.3-5 の比較例のグラウトモルタルは、 時間の経過に従って流 動性が大きく低下し、 泡の発生があり、 体積膨張率が負になってしまう。 Contains water reducing agent b (melamine sulfonic acid based water reducing agent), but water reducing agents a, c, d The grout mortar of the comparative example of Experiment No. 3-5, which does not contain, the fluidity greatly decreases with the passage of time, bubbles are generated, and the volume expansion coefficient becomes negative.
減水剤 c (リグニンスルホン酸系減水剤) を含有するが、 減水剤 a b dを 含有しない実験 No.3-6 の比較例のグラウトモルタルは、 流動性が低く、 泡の発 生があり、 体積膨張率が負になってしまい、 圧縮強度も小さい。 The grout mortar of Comparative Example No. 3-6, which contains the water reducing agent c (lignin sulfonic acid water reducing agent) but does not contain the water reducing agent abd, has low fluidity, foam generation, and volume expansion. The rate becomes negative and the compressive strength is small.
減水剤 d (ポリカルボン酸系減水剤) を含有するが、 減水剤 a b cを含有 しない実験 No.3-14の比較例のグラウトモルタノレは、 少量の添加で流動性は改善 される力 S、泡の発生があり、体積膨張率が負になってしまい、圧縮強度も小さい。 なお、 二種を組み合わせた場合でも、 減水剤 a (ナフタレンスルホン酸系減水 剤) 及び減水剤 d (ポリカルボン酸系減水剤) の二種からなる減水剤を含有する 実験 No.3-7 の比較例のグラウトモルタルは、 泡の発生がなく、 長さ変化率、 体 積膨張率が適度に保持され、 圧縮強度は高いが、 フローダウンが大きく流動性が 阻害されてしまう。 したがって、 ナフタレンスルホン酸系減水剤とポリカルボン 酸系減水剤の の組合せは、 流動性の点で好ましくなく、 この流動性を改善する ためには、 実験 No.3-8 No.3-11 , No.3-13のように他にもう一種 (減水剤 b c ) 以上を組み合わせる必要がある。 The grout mortanol of the comparative example of Experiment No.3-14, which contains the water reducing agent d (polycarboxylic acid-based water reducing agent) but does not contain the water reducing agent abc, can improve the flowability with a small amount of addition S, Bubbles are generated, the volume expansion coefficient becomes negative, and the compressive strength is small. Even when the two types are combined, Experiment No. 3-7 contains two types of water reducing agents, water reducing agent a (naphthalenesulfonic acid-based water reducing agent) and water reducing agent d (polycarboxylic acid-based water reducing agent). The grout mortar of the comparative example has no generation of bubbles, the length change rate and the volume expansion rate are appropriately maintained, and the compression strength is high, but the flow down is large and the fluidity is hindered. Therefore, the combination of naphthalenesulfonic acid-based water reducing agent and polycarboxylic acid-based water reducing agent is not preferable in terms of fluidity, and in order to improve this fluidity, experiments No.3-8 No.3-11, It is necessary to combine another type (water reducing agent bc) or more like No.3-13.
■実施例 4 ■ Example 4
結合材 100部中、 膨張材 A 50部と膨張材 B 50部からなる表 4に示す膨張材、 ポゾラン微粉末 6部、 発泡剤 0.0014部、 減水剤 a 1.3部と減水剤 b 0.2部、 及び 細骨材 100部を混合してグラウト材料を調製したこと以外は実施例 1と同様に行 つた。 結果を表 4に併記する。 100 parts of binder, 50 parts of expansion material A and 50 parts of expansion material B, the expansion material shown in Table 4, 6 parts of pozzolanic fine powder, 0.0014 parts of foaming agent, 1.3 parts of water reducing agent and 0.2 part of water reducing agent b, and The same procedure as in Example 1 was conducted except that 100 parts of fine aggregate was mixed to prepare a grout material. The results are also shown in Table 4.
表 4 Table 4
表 4より、 膨張材 Aと膨張材 Bを合計量で、 結合材 100部中、 3〜 6部含有さ せた実験 No.4-2 〜 4-4、 No.1-3の実施例のグラゥトモルタルは、 優れた流動性が 得られ、 泡の発生がなく、 長さ変化率、 体積膨張率が適度に保持され、 圧縮強度 が高いことが分かる。 From Table 4, the total amount of expansion material A and expansion material B in 3 to 6 parts of binder in 100 parts of the experiment Nos. 4-2 to 4-4 and Nos. 1-3 It can be seen that grout mortar has excellent fluidity, no generation of bubbles, length change rate and volume expansion rate are moderately maintained, and compressive strength is high.
これに対して、 膨張材を含有しない実験 No.4-1 の比較例のグラウトモルタル は、 泡の発生があり、 長さ変化率が小さい。 On the other hand, the grout mortar of the comparative example of Experiment No. 4-1, which does not contain an expandable material, has bubbles and has a small rate of change in length.
したがって、 C4AF膨張材と CSA膨張材を合計量で、 結合材 100部中、 3〜 6 部含有させてグラウトモルタルとすることが好ましい。 実施例 5 Accordingly, it is preferable to add 3 to 6 parts of C 4 AF expansion material and CSA expansion material in a total amount of 100 parts of binder to form grout mortar. Example 5
結合材 100部中、 膨張材 A 2部、 膨張材 B 2部、 ポゾラン微粉末 6部、 表 5に 示す発泡剤、 減水剤 a 1.3部と減水剤 b 0.2部、 及び細骨材 100部を混合してグ ラウト材料を調製したこと以外は実施例 1と同様に行った。 結果を表 5に併記す る。 In 100 parts of binder, 2 parts of expansion material A, 2 parts of expansion material B, 6 parts of pozzolana fine powder, foaming agent shown in Table 5, 1.3 parts of water reducing agent and 0.2 part of water reducing agent b, and 100 parts of fine aggregate The same procedure as in Example 1 was conducted except that the grout material was prepared by mixing. The results are also shown in Table 5.
表 5 Table 5
表 5より、発泡剤を、結合材 100部中、 0.0003 〜 0.003部含有させた実験 No.5-l、 No.5-2、 No.1-3 の実施例のグラウトモルタルは、 優れた流動性が得られ、 泡の発 生がなく、 長さ変化率、 体積膨張率が適度に保持され、 圧縮強度が高いことが分 かる。 実施例 6 From Table 5, the grout mortars of Examples No. 5-l, No. 5-2, and No. 1-3 in which 0.0003 to 0.003 parts of the foaming agent was contained in 100 parts of the binder had excellent flow. As a result, it is understood that there is no generation of bubbles, the length change rate and the volume expansion rate are appropriately maintained, and the compressive strength is high. Example 6
結合材 100部中、 膨張材 A 2部と膨張材 C 2部、 膨張材 A 2部と膨張材 D 2部 に、 ポゾラン微粉末 6部、 発泡剤 0.0014部、 減水剤 a 1.3部と減水剤 b 0.2部、 及ぴ細骨材 100部を混合してグラウト材料を調製したこと以外は実施例 1と同様 に行った。 結果を表 6に併記する。 In 100 parts of binder, 2 parts of expansion material A and 2 parts of expansion material C, 2 parts of expansion material A and 2 parts of expansion material D Example 1 except that 6 parts of pozzolana fine powder, 0.0014 part of foaming agent, 1.3 part of water reducing agent, 0.2 part of water reducing agent b, and 100 parts of fine aggregate were mixed to prepare a grout material. went. The results are also shown in Table 6.
膨張材 C : CSA膨張材、 プレーン値 4,580cm2/g Expandable material C: CSA expanded material, plain value 4,580cm 2 / g
膨張材 D : CSA膨張材、 ブレーン値 5,070cm2/g Expandable material D: CSA expanded material, brain value 5,070cm 2 / g
表 6 Table 6
表 6より、 CSA膨張材のブレーン値が実施例の実験 No.1-3 よりも小さい場合 でも、 実験 No.6-1及び 6-2の実施例の 4,500cm2/gを超える CSA膨張材 (膨張材 C及び膨張材 D ) を使用したグラウトモルタルは、 優れた流動性が得られ、 泡の 発生がなく、 長さ変化率、 体積膨張率が適度に保持され、 圧縮強度が高いことが 分かる。 From Table 6, even if the Blaine value of CSA Expansive is smaller than the experimental No.1-3 embodiment, CSA Expansive exceeding 4,500cm 2 / g of Example experiments No.6-1 and 6-2 Grout mortar using (Expanding Material C and Expanding Material D) has excellent fluidity, no bubbles are generated, length change rate and volume expansion rate are moderately maintained, and compressive strength is high. I understand.
•比較例 • Comparative example
結合材 100部中、 膨張材 A 2部、 膨張材 E 2部、 ポゾラン微粉末 6部、 発泡剤 0.0014部、 減水剤 a 1.3部と減水剤 b 0.2部、 及び細骨材 100部を混合してダラ ゥト材料を調製したこと以外は実施例 1と同様に行った。結果を表 7に併記する。 膨張材 E : CSA膨張材、 ブレーン 4,380cm2/g In 100 parts of binder, 2 parts of expansion material A, 2 parts of expansion material E, 6 parts of pozzolanic powder, 0.0014 part of foaming agent, 1.3 parts of water reducing agent and 0.2 part of water reducing agent, and 100 parts of fine aggregate are mixed. Then, the same procedure as in Example 1 was performed except that the dial material was prepared. The results are also shown in Table 7. Expandable material E: CSA expanded material, Blaine 4,380cm 2 / g
表 7 Table 7
表 7に示されるように、 実験 No.7-1 の比較例のブレーン値が 4,500cm2/g以下 の CSA膨張材 (膨張材 E ) を使用したグラウトモルタルには、 泡の発生が見ら れた。 産業上の利用可能性 As shown in Table 7, the grout mortar using CSA Expansive Blaine value of comparative example following 4,500cm 2 / g Experimental Nanba7-1 (expansive E), seen bubble formation It was. Industrial applicability
本発明のグラウト用セメント組成物を使用してなるグラウトモルタル (グラウ ト材料) は、 上記のように、 優れた流動性が得られ、 泡の発生がなく、 長さ変化 率、体積膨張率が適度に保持され、圧縮強度が高いから、土木 ·建築工事、特に、 コンクリート構造物の細かい空隙、 逆打ち工法での空隙、 構造物の補修や補強、 機械装置のベースプレート下、 及び軌道床版下等へ充填する工法等に使用するこ とができる。 . As described above, the grout mortar (grouting material) using the cement composition for grout of the present invention has excellent fluidity, no generation of bubbles, length change rate and volume expansion rate. Because it is moderately retained and has high compressive strength, civil engineering / construction work, especially fine voids in concrete structures, voids in the reverse driving method, repair and reinforcement of structures, under the base plate of machinery and under the track deck It can be used for the construction method that fills to etc. .
Claims
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| KR1020087004716A KR100928841B1 (en) | 2005-09-02 | 2006-06-15 | Cement composition for grout and grout material using the same |
| JP2007534266A JP5383045B2 (en) | 2005-09-02 | 2006-06-15 | Cement composition for grout and grout material using the same |
| CN2006800322761A CN101258115B (en) | 2005-09-02 | 2006-06-15 | Cement composition for grouting and grout material comprising the same |
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| JP2008239356A (en) * | 2007-03-24 | 2008-10-09 | Mitsubishi Materials Corp | High-strength non-shrink grout admixture and high-strength non-shrink grout |
| JP2008247677A (en) * | 2007-03-30 | 2008-10-16 | Denki Kagaku Kogyo Kk | Grout composition and grout mortar using the same |
| JP2009161387A (en) * | 2007-12-29 | 2009-07-23 | Taiheiyo Materials Corp | Underwater inseparable mortar composition for high temperature environment and underwater inseparable grout mortar composition for high temperature environment |
| JP2013234101A (en) * | 2012-05-10 | 2013-11-21 | Ube Industries Ltd | Sulfuric acid-resistant grout composition and grouting method using the same |
| CN104788056A (en) * | 2014-01-18 | 2015-07-22 | 上海标仕新型建筑材料厂 | Reinforced grouting material |
| JP2015151290A (en) * | 2014-02-13 | 2015-08-24 | 株式会社トクヤマエムテック | mortar composition |
| JP2017165625A (en) * | 2016-03-17 | 2017-09-21 | 太平洋マテリアル株式会社 | Grout composition |
| JP2020055748A (en) * | 2016-03-17 | 2020-04-09 | 太平洋マテリアル株式会社 | Rapid hardening grout composition |
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| JP2003119066A (en) * | 2001-10-16 | 2003-04-23 | Denki Kagaku Kogyo Kk | Self-filling mortar composition |
| JP2003128449A (en) * | 2001-10-19 | 2003-05-08 | Denki Kagaku Kogyo Kk | Cement admixture, cement composition and concrete using the same |
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| JP2008239356A (en) * | 2007-03-24 | 2008-10-09 | Mitsubishi Materials Corp | High-strength non-shrink grout admixture and high-strength non-shrink grout |
| JP2008247677A (en) * | 2007-03-30 | 2008-10-16 | Denki Kagaku Kogyo Kk | Grout composition and grout mortar using the same |
| JP2009161387A (en) * | 2007-12-29 | 2009-07-23 | Taiheiyo Materials Corp | Underwater inseparable mortar composition for high temperature environment and underwater inseparable grout mortar composition for high temperature environment |
| JP2013234101A (en) * | 2012-05-10 | 2013-11-21 | Ube Industries Ltd | Sulfuric acid-resistant grout composition and grouting method using the same |
| CN104788056A (en) * | 2014-01-18 | 2015-07-22 | 上海标仕新型建筑材料厂 | Reinforced grouting material |
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| JP2020055748A (en) * | 2016-03-17 | 2020-04-09 | 太平洋マテリアル株式会社 | Rapid hardening grout composition |
| JP2020093960A (en) * | 2018-12-14 | 2020-06-18 | デンカ株式会社 | Non-contracting mortar composition and method for manufacturing heavy weight concrete |
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| CN111187026A (en) * | 2020-01-14 | 2020-05-22 | 云南森博混凝土外加剂有限公司 | A kind of artificial sand wet-mix mortar admixture and preparation method thereof |
| WO2022070682A1 (en) * | 2020-09-30 | 2022-04-07 | デンカ株式会社 | Grout material, grout mortar, and cured body |
| WO2025153599A1 (en) * | 2024-01-17 | 2025-07-24 | Saint-Gobain Placo | Method for manufacturing a plasterboard |
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| KR100928841B1 (en) | 2009-11-30 |
| CN101258115A (en) | 2008-09-03 |
| CN101258115B (en) | 2012-04-11 |
| KR20080038184A (en) | 2008-05-02 |
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