[go: up one dir, main page]

WO2007010873A1 - Electrostatic atomizer - Google Patents

Electrostatic atomizer Download PDF

Info

Publication number
WO2007010873A1
WO2007010873A1 PCT/JP2006/314101 JP2006314101W WO2007010873A1 WO 2007010873 A1 WO2007010873 A1 WO 2007010873A1 JP 2006314101 W JP2006314101 W JP 2006314101W WO 2007010873 A1 WO2007010873 A1 WO 2007010873A1
Authority
WO
WIPO (PCT)
Prior art keywords
discharge
controller
electrodes
current
dry
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2006/314101
Other languages
French (fr)
Japanese (ja)
Inventor
Shosuke Akisada
Kenji Obata
Sumio Wada
Tatsuhiko Matsumoto
Toshihisa Hirai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HIRAI KISHIKO
Panasonic Electric Works Co Ltd
Original Assignee
HIRAI KISHIKO
Matsushita Electric Works Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by HIRAI KISHIKO, Matsushita Electric Works Ltd filed Critical HIRAI KISHIKO
Publication of WO2007010873A1 publication Critical patent/WO2007010873A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/057Arrangements for discharging liquids or other fluent material without using a gun or nozzle
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/08Plant for applying liquids or other fluent materials to objects
    • B05B5/10Arrangements for supplying power, e.g. charging power
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B5/00Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
    • B05B5/025Discharge apparatus, e.g. electrostatic spray guns
    • B05B5/053Arrangements for supplying power, e.g. charging power
    • B05B5/0533Electrodes specially adapted therefor; Arrangements of electrodes

Definitions

  • the present invention relates generally to an electrostatic atomizer, and more particularly to an electrostatic atomizer that generates a mist of charged fine particles having a size of nanometer order.
  • An electrostatic atomizer of this kind can be found, for example, in the patent literature of Japanese Patent No. 3260150 (European Patent Publication No. 0 486 198 A1 or US Pat. No. 5,337,963).
  • the prior art device described in this document comprises a liquid storage cartridge suitable for electrostatic spraying and high voltage means for applying an electrostatic potential to the liquid.
  • the cartridge includes a capillary structure that extends into the cartridge to supply liquid from the cartridge to the spray output tube at the tip of the capillary structure by capillary action.
  • the cartridge also includes means for providing a conductive path that allows charging of the liquid.
  • the high voltage means applies the potential to the liquid at the mouth of the spray output tube, a potential gradient is developed between the innermost and outer peripheral surfaces of the mouth, and the liquid flows across the end surface of the spray output tube toward the outermost surface. Pump out. As a result, the liquid is electrostatically ejected into a plurality of ligaments arranged so as to form a halo around the round.
  • the atomizer includes a discharge electrode, a counter electrode disposed opposite to the discharge electrode, a cooling source that cools the discharge electrode to form dew as water thereon, and a discharge electrode between the electrodes.
  • a high-voltage power supply for applying a high voltage In this way, by cooling the discharge electrode to form dew, it is possible to save the trouble of supplying water.
  • the atomizer repeats Rayleigh splitting to realize electrostatic atomization. That is, when a high voltage is applied between the electrodes, negative charges are concentrated on the discharge electrode, and the water held at the tip of the discharge electrode rises like a cone to form a tiller cone. Negative charge is te When concentrated at the tip of the cone, the repulsive force of the high-density electric charge causes Rayleigh splitting, splitting and scattering the water of the tiller cone.
  • a high voltage is applied between the electrodes so that a discharge is generated under the condition that an appropriate amount of dew is formed on the discharge electrode. It is important to apply.
  • an object of the present invention is to prevent the continuous generation of dry discharge in addition to saving the labor of replenishing water.
  • the electrostatic atomizer of the present invention includes a discharge electrode, a counter electrode, a cooling source, a high-voltage power supply, a current detector, and a controller.
  • the counter electrode is disposed to face the discharge electrode.
  • the cooling source cools the discharge electrode and forms dew as water thereon.
  • the power source applies a high voltage for discharge between the electrodes.
  • the detector detects a current flowing between the electrodes.
  • the controller determines whether or not the discharge between the electrodes is a dry discharge based on the current detected by the detector when the power supply applies a high voltage between the electrodes.
  • the dry discharge is a discharge when the amount of dew on the discharge electrode is less than a specified amount.
  • the controller temporarily increases the cooling rate of the cooling source.
  • the controller temporarily increases the cooling rate of the cooling source.
  • the controller monitors a time when the current detected by the detector exceeds a threshold current, and when the time exceeds the threshold time, the discharge between the electrodes is the dry discharge. Is determined.
  • This configuration is advantageous in that the detection accuracy of dry discharge can be increased.
  • the controller may stop the cooling source and the power source for a predetermined time, and then start the cooling source to temporarily increase the cooling rate.
  • the large amount of dew can be reduced. Therefore, even when a large amount of dew is formed on the discharge electrode not only in the case of dry discharge, it can be quickly returned to normal discharge.
  • the controller may increase the cooling rate stepwise. According to this configuration, it is possible to prevent a large amount of dew from being formed on the discharge electrode.
  • the controller may increase the cooling rate to a maximum cooling rate. According to this configuration, it is possible to quickly return to normal discharge.
  • the controller may step down the cooling rate and then stop the cooling source. In this case, stress on the cooling source can be reduced.
  • FIG. 1 is a schematic diagram of an embodiment according to the present invention.
  • FIG. 2 is an operation flow diagram of the embodiment.
  • FIG. 3 is an explanatory diagram of discharge current control in the enhanced embodiment of FIG.
  • FIG. 6 is an explanatory diagram of control for preventing ozone generation.
  • FIG. 7 is an operation flowchart of another modified embodiment.
  • FIG. 8 illustrates a Peltier module stop operation according to an alternative embodiment of FIG.
  • FIG. 1 illustrates one embodiment (ie, an electrostatic atomizer) according to the present invention.
  • the electrostatic atomizer includes a discharge electrode 1, a counter electrode 2, a cooling source 3, a high voltage power supply 4, a DC power supply 5, and a controller 6.
  • the discharge electrode 1 has, for example, a tip 11 having a teardrop shape, and receives a negative or positive high voltage (for example, ⁇ 4.6 kV) from the high-voltage power supply 4 during discharge.
  • the counter electrode 2 is formed in, for example, a ring shape whose inner peripheral edge functions as a substantial electrode, and a predetermined distance from the tip 11 of the electrode 1 Oppositely arranged at a distance.
  • the electrode 2 is connected to the ground.
  • the cooling source 3 includes, for example, a Peltier module 30 and heat radiating fins 31, and cools the discharge electrode 1 to a temperature equal to or lower than the dew point temperature of the surrounding air to form dew as water thereon.
  • the base of electrode 1 is connected to the cold side of module 30 and fin 31 is connected to the hot side of module 30.
  • the high-voltage power source 4 includes, for example, a high-voltage generator 40, a voltage detector 41, and a current detector 42.
  • the generator 40 generates a high voltage for discharge according to the ON control signal from the controller 6 and applies it between the electrodes 1 and 2, and stops generating the high voltage according to the OFF control signal from the controller 6. To do.
  • the detector 41 detects a voltage (discharge voltage) applied between the electrodes 1 and 2, and outputs a detection voltage signal (voltage Vv) to the controller 6 (AD input).
  • the detector 42 detects a current (discharge current) flowing between the electrodes 1 and 2, and outputs a detection current signal (voltage Vi) to the controller 6 (AD input).
  • the DC power supply 5 is constituted by, for example, a DCZDC converter 50 and applies a voltage adjusted according to a duty control signal from the controller 6 to the Peltier module 30.
  • the power supply 5 supplies a voltage (V +) to the high-voltage power supply 4.
  • the controller 6 includes, for example, a microcomputer (microcomputer), a storage device, an AZD converter, and the like. Based on the voltage and current from the detectors 41 and 42, the output of the high-voltage power source 4 and the DC power source 5 Control the output of. Both power supplies are controlled in the start-up mode (S10-S11 in FIG. 2), normal discharge determination mode (S20-S21), discharge current control mode (S30), dry discharge restriction mode (S40-S49), and the like.
  • a microcomputer microcomputer
  • S20-S21 normal discharge determination mode
  • S30 discharge current control mode
  • S40-S49 dry discharge restriction mode
  • the controller 6 In the start-up mode (during start-up), since the discharge electrode 1 is not cooled and dew is not formed on the electrode 1, the controller 6 outputs the output voltage of the DC power source 5 (converter 50). An initial duty control signal is output to the power source 5 for a predetermined time so that the predetermined initial voltage is reached, thereby adjusting the cooling rate of the Peltier module 30 to the initial cooling rate and Form dew.
  • the predetermined time is set to a time of 1 minute or longer (for example, several minutes).
  • the controller 6 After the predetermined time has elapsed, the controller 6 operates in a normal discharge determination mode.
  • the controller 6 is configured such that the high voltage power source 4 (high voltage generator 40) Output ON control signal to power supply 4 to apply between 1 and 2.
  • the controller 6 determines whether or not the discharge between the electrodes 1 and 2 is a normal discharge based on the value of the current detected by the current detector 42. If the discharge between the electrodes 1 and 2 is a normal discharge, the controller 6 operates in a discharge current control mode of feedback control, and if not, the controller 6 operates in a dry discharge restriction mode. Details of the normal discharge determination will be described later.
  • the controller 6 In the discharge current control mode, the controller 6 outputs an ON control signal to the power supply 4 so that the high-voltage power supply 4 generates a high voltage and applies it between the electrodes 1 and 2, and at the same time, LA 6 outputs a duty control signal to the power source 5 so as to adjust the cooling rate of the Peltier module 30 by adjusting the output voltage of the DC power source 5 based on at least the current detected by the current detector 42. .
  • the controller 6 outputs an ON control signal to the power supply 4 so that the high-voltage power supply 4 generates a high voltage and applies it between the electrodes 1 and 2, and at the same time, LA 6 outputs a duty control signal to the power source 5 so as to adjust the cooling rate of the Peltier module 30 by adjusting the output voltage of the DC power source 5 based on at least the current detected by the current detector 42.
  • the controller 6 outputs an ON control signal to the power supply 4 so that the high-voltage power supply 4 generates a high voltage and applies it between the electrodes 1 and 2,
  • the amount of dew formed on the discharge electrode 1 In order to stably generate mist, it is necessary to adjust the amount of dew formed on the discharge electrode 1 to an appropriate amount (a prescribed amount within a prescribed range) determined at the design stage. If the amount of dew on the electrode 1 is far below the specified amount, the discharge will occur between the electrodes 1 and 2 but not between the water and the counter electrode 2, leading to the generation of ozone. Conversely, if the amount of dew on electrode 1 is much greater than the specified amount, a short circuit current will flow between water and counter electrode 2 and it will not be possible to generate mist of charged particles of the desired size. . Therefore, in the discharge current control mode, the relationship between the current (discharge current) detected by the current detector 42 and the length of the tailor cone is used.
  • the controller 6 increases the output voltage of the DC power source 5 to increase the cooling rate of the Peltier module 30. Duty system Output control signal to power supply 5. Conversely, if the value of the current detected by the detector 42 is greater than the value of the reference current, the controller 6 supplies the duty control signal to the power supply 5 so as to lower the cooling rate by reducing the output voltage of the power supply 5. Output to 5.
  • the controller 6 determines whether or not the discharge between the electrodes 1 and 2 is a normal discharge based on the current value detected by the current detector 42, the controller 6 Use a larger threshold Imax. That is, if the current value detected by the detector 42 is smaller than a predetermined threshold value Imax, the controller 6 forms a dew on the discharge electrode 1 with a specified amount of discharge force between the electrodes 1 and 2. It is determined that the discharge is normal when it is discharged, and operates in the discharge current control mode. In this case, deterioration and wear of the electrode 1 can be prevented.
  • the value of the current detected by the detector 42 may be smaller than the threshold value Imax. Since the current flowing between 1 and 2 is not large, the problem of electrode 1 deterioration and wear does not occur.
  • the controller 6 determines that the discharge between the electrodes 1 and 2 is not normal discharge, and in the dry discharge restriction mode. Operate. That is, the controller 6 shuts off the power sources 4 and 5 for a predetermined dehumidification time to reduce, for example, a large amount of dew formed on the discharge electrode 1 to almost zero, for example due to high ambient humidity. . Subsequently, the controller 6 temporarily outputs an ON control signal to the power source 4 so that the high voltage power source 4 generates a high voltage and applies it between the electrodes 1 and 2, and is detected by the current detector 42. Based on the current value, it is determined whether or not the discharge power between electrodes 1 and 2 is a dry discharge when the amount of dew on electrode 1 is less than the specified amount.
  • the controller 6 discharges between the electrodes 1 and 2 if the value Idd of the current detected by the current detector 42 is equal to or slightly smaller than the threshold value Idd. Is determined to be dry discharge, and control is performed to regulate dry discharge. That is, the controller 6 stops the high-voltage power supply 4 and raises the cooling rate of the Peltier module 30 to the maximum cooling rate and holds the state for a predetermined maximum cooling duration. Thereby, dew is formed on the discharge electrode 1 in a short time. Subsequently, the controller 6 temporarily outputs an ON control signal to the power supply 4 so that the power supply 4 generates a high voltage and applies it between the electrodes 1 and 2.
  • the controller 6 determines that the discharge between the electrodes 1 and 2 is a normal discharge and operates in the discharge current control mode. Conversely, if the value of the current detected by the detector 42 is equal to or greater than the threshold value Idd, the controller 6 indicates that the discharge between the electrodes 1 and 2 is a dry discharge, and the force also forms an ambient environmental force. It is determined that the temperature and humidity are above the cooling capacity of the module 30, and power supplies 4 and 5 are turned off. Note that the controller 6 may be restarted in the startup mode after a predetermined time has elapsed.
  • the controller 6 determines that the discharge between the electrodes 1 and 2 has become a normal discharge, and controls the discharge current. Operate in mode.
  • the Peltier module 30 operates at the initial cooling rate for a predetermined time (SIO—Sl). After a predetermined time has elapsed, the controller 6 operates in the normal discharge determination mode, and the high voltage power source 4 generates a high voltage and applies it between the electrodes 1 and 2 (S20). Subsequently, the controller 6 determines whether or not the discharge between the electrodes 1 and 2 is a normal discharge based on the current value (I) detected by the current detector 42 (S21). If the discharge between the electrodes 1 and 2 is normal discharge (KImax), the controller 6 operates in the discharge current control mode (S30). Otherwise (I ⁇ Ima X ), the controller 6 operates in dry discharge regulation mode
  • the controller 6 stops the power sources 4 and 5 during the dehumidifying time (S40-S41). Subsequently, the high-voltage power supply 4 generates a high voltage and applies it between the electrodes 1 and 2 (S42), and the controller 6 determines whether the voltage between the electrodes 1 and 2 is based on the current value detected by the current detector 42. It is determined whether or not the power is a dry discharge (S43). If the discharge force between the electrodes 1 and 2 is not S dry discharge (KIdd), the controller 6 operates in the discharge current control mode (S30).
  • the controller 6 stops the power supply 4 (S44), increases the cooling rate of the Peltier module 30 to the maximum cooling rate (S4 5), This state is maintained for the maximum cooling duration (S46). Subsequently, the controller 6 determines whether or not the dry discharge is eliminated (S47-S48). If dry discharge is eliminated (KIdd), the controller 6 operates in the discharge current control mode (S30). Otherwise (1 ⁇ 1 dd), the controller 6 stops the power supplies 4 and 5 (S49).
  • the controller 6 adjusts the output voltage of the DC power supply 5 based on the voltage detected by the voltage detector 41 and the current detected by the current detector 42.
  • a duty control signal is output to the power source 5 so that the cooling rate of the Peltier module 30 is adjusted.
  • the discharge voltage (V (m)) is selected in advance from a plurality of voltage ranges shown in Table 1 by the user.
  • the controller 6 outputs the duty control signal to the power source 5 so that the current detected by the detector 42 becomes a median value corresponding to the voltage detected by the detector 41.
  • the controller 6 sets the cooling rate of the Peltier module 30 to the median value based on the voltage detected by the voltage detector 41 and the current detected by the current detector 42.
  • a duty control signal is output to the DC power supply 5 so as to make it asymptotically approach the cooling rate corresponding to.
  • the controller The troller 6 averages the voltage and current detected by the detectors 41 and 42 for each specified period At.
  • Tl and t2 duty (D (2), t2 and t3 duty (D (3) D (2) + AD (2).
  • Pa and Pb are parameters, D (2), D (3), etc. correspond to any of D1-D256 obtained by dividing 0—100% duty into 256.
  • a correction function F ⁇ D (m-1) ⁇ corresponding to the value of the previous increment ⁇ D (ml) is used, that is, (Pa XA ld (m)-Pb X ⁇ I (m) XF ⁇ D (m-1) ⁇ may be used to calculate the increment AD (m), and the function F ⁇ D (m) ⁇
  • m-1) is low, it has a small value, and when D (ml) is high, it has a large value, which makes it possible to weight the entire duty.
  • the voltage to the Peltier module 30 Since the cooling temperature ⁇ ⁇ of the discharge electrode 1 is also low, dew is likely to be formed on it, so by setting the value of the correction function to 0.5, for example, excessive dew is formed.
  • the value of the correction function is set to 2, for example, to increase the rate of change.
  • ⁇ ⁇ is 5 ° C when the room temperature is 25 ° C and dew point is 20 ° C
  • is when the room temperature is 25 ° C and dew point is 10 ° C. Is 15 ° C.
  • the controller 6 determines whether the discharge between the electrodes 1 and 2 is a dry discharge based on the current detected by the current detector 42 even in the discharge current control mode. If the discharge is a dry discharge, the dry discharge regulation mode is determined. It operates under the same control as the control (S40-S49). Specifically, in the case of normal discharge, the discharge current flowing between electrodes 1 and 2 falls within a range approximately twice the discharge current (for example, 8 / z A) corresponding to the default discharge voltage, for example. . Therefore, the controller 6 determines that the discharge between the electrodes 1 and 2 is dry discharge when the current detected by the detector 42 exceeds the upper limit of the range.
  • Dry discharge also occurs during continuous operation under the discharge current control mode.
  • Peltier module 30 failure, DC power supply 5 failure, dust adhering to discharge electrode 1 or surrounding environment (especially temperature and humidity) Occurs when dew does not form on discharge electrode 1 due to factors such as changes in In the electrostatic atomizer shown in Fig. 1, when dry discharge occurs during the discharge current control mode, the amount of dew is reduced according to the large discharge current due to the dry discharge, so the dry discharge cannot be returned to normal discharge. .
  • the dry discharge is returned to the normal discharge by determining whether or not the discharge between the electrodes 1 and 2 is a dry discharge based on the current detected by the detector 42. Can do.
  • controller 6 determines that the discharge between electrodes 1 and 2 is a dry discharge. A distinction is made between whether there is overdischarge due to overshoot or not.
  • the discharge current control mode as shown in FIG. 4, the force overshoot that is adjusted to Imid within the range of the current I force Imax and Imin detected by the detector 42 is, for example, the discharge current control mode. It may occur in the initial stage, etc., and may exceed the current I force threshold Imax. In such a case, if the control in the discharge current control mode is continued, the current I falls within the above range.
  • FIG. 4 the discharge current control mode
  • the controller 6 measures the time exceeding the current I force S threshold Imax. If the time is longer than the threshold time Ta for determining dry discharge and overdischarge, the controller 6 determines that the discharge between the electrodes 1 and 2 is dry discharge, and the control is the same as in the dry discharge restriction mode control. Operates with control.
  • the threshold time Ta is set to a time shorter than the time B in FIG. 5 that is longer than the time A in FIG. For example, if the A time is set to 30 seconds or less, the threshold time Ta is set to about 1 minute.
  • the controller 6 is configured to prevent the current I 1S detected by the detector 42 from exceeding the threshold value Ith larger than the threshold value Imax for preventing ozone generation. Measure.
  • the controller 6 stops the high piezoelectric source 4 for a predetermined stop time for preventing ozone generation.
  • the threshold time Tb is set to a time shorter than the threshold time Ta, for example. In this case, this embodiment can be combined with the embodiments of FIGS. 4 and 5, and the stop time is set based on the threshold value Ith, the threshold time Ta, and the threshold time Tb.
  • the threshold time Ta and the threshold time Tb are long, the amount of dew is reduced. Therefore, in the case of dry discharge, the time for reducing the amount of dew can be shortened. Is set. If the threshold time Ta and the threshold time Tb are short, the amount of dew may be high, so the pause time is set to a few minutes.
  • the controller 6 operates in the normal discharge determination mode after the start-up mode (not shown) and determines whether or not it has the power to shift to the discharge current control mode. Determine (S120). If the mode does not enter the discharge current control mode (NO at SI 20), the power sources 4 and 5 are suspended for a predetermined time (S121), and the process returns to step S120. When shifting to the discharge current control mode (YES in S120), the controller 6 operates in the discharge current control mode (S1 30) .For example, the current detected by the current detector 42 is output at predetermined intervals such as by interruption. It is determined whether or not the threshold value is equal to or greater than Imax (S100).
  • the process returns to step S130. If the current is equal to or greater than the threshold value Imax, the controller 6 operates in the dry discharge restriction mode. That is, the controller 6 stops the power supplies 4 and 5 during the dehumidifying time (S140-S141). Subsequently, the controller 6 increases the cooling rate of the Peltier module 30 to the maximum cooling rate with a rising rate faster than the normal control (see the broken line), and at the same time, supplies the electrode via the high-voltage power source 4 every ⁇ . A high voltage is generated between 1 and 2, and based on the current I detected by the detector 42 within a predetermined elapsed time or a predetermined number of determinations, It is determined whether the live discharge has been eliminated (S 142).
  • the process returns to step S130. If the dry discharge is not eliminated by the predetermined elapsed time or the predetermined number of determinations (I ⁇ Idd), the power supplies 4 and 5 are suspended for the predetermined time (S143), and the operation returns to the start mode.
  • the rising rate is adjusted in an environment where dew is likely to form (about 40 ° C, 90% RH). In this environment, for example, when a maximum voltage is applied to the Peltier module 30, dew is formed: If the A discharge current takes 15 seconds to flow between electrodes 1 and 2, then the rising rate is The starting power of is set to reach the maximum cooling rate after about 60 seconds.
  • step S143 is set based on the environment where dew formation is difficult (about 40 ° C, 15% RH). That is, if maximum voltage is applied to module 30 and dew is formed and it takes about 3 minutes to allow 1 A discharge current to flow between electrodes 1 and 2, the time for S143 is about 3 minutes. Is set.
  • the high-voltage power supply 4 high-voltage generator 40
  • the module 30 is turned off in consideration of the excessive amount of dew, but the dry discharge If the occurrence is obvious, you can keep module 30 on! /.
  • the controller 6 when the controller 6 turns off the Peltier module 30, for example in steps S40, S49, S121, S140 or S143, the controller 6 Decrease the cooling rate in steps (eg about every 3 seconds ⁇ ) and then shut down module 30. According to this embodiment, since the stress on the module 30 can be reduced, its life can be extended.
  • the controller 6 further considers the voltage of the Peltier module 30 when the controller 6 determines whether a dry discharge has occurred. If the controller 6 operates in the discharge current control mode in the case of dry discharge, the current detected by the current detector 42 shows fluctuation, and the module 30 shows voltage fluctuation according to the fluctuation of the current. Therefore, if the width of the voltage fluctuation is, for example, about 0.3 V, the module 3 If the actual voltage of 0 continues below 0.3V, it can be determined that a dry discharge has occurred.

Landscapes

  • Electrostatic Spraying Apparatus (AREA)

Abstract

An electrostatic atomizer having a discharge electrode, a counter electrode, a cooling source, a high voltage power supply, a current detector, and a controller. The cooling source cools the discharge electrode to form a water dew thereon. The power supply applies a high voltage for discharge between the electrodes. The detector detects a current flowing between the electrodes. The controller judges whether or not a discharge between the electrodes is a dry discharge, and the judgment is based on the current detected by the detector when the power supply applies a high voltage between the electrodes. The dry discharge is a discharge occurring when the quantity of dew on the discharge electrode is smaller than a specified quantity. When a discharge between the electrodes is the dry discharge, the controller temporarily raises cooling rate of the cooling source.

Description

明 細 書  Specification

静電霧化器  Electrostatic atomizer

技術分野  Technical field

[0001] 本発明は、一般に静電霧化器、より詳細には、サイズがナノメータオーダーの帯電 微粒子のミストを発生する静電霧化器に関するものである。  The present invention relates generally to an electrostatic atomizer, and more particularly to an electrostatic atomizer that generates a mist of charged fine particles having a size of nanometer order.

背景技術  Background art

[0002] このような種類の静電霧化器は、例えば日本国特許番号 3260150(欧州特許公開番 号 0 486 198 A1又は米国特許番号 5,337,963)の特許文献に見られる。該文献に記 載された従来技術装置は、静電噴霧に適した液体の貯蔵用カートリッジと、該液体に 静電電位を印加するための高電圧手段とを備える。カートリッジは毛細構造を含み、 これは、液体を毛細作用によってカートリッジから毛細構造の先端の噴霧出力管に 供給するように、カートリッジ内に伸びる。また、カートリッジは、該液体への帯電付与 を許容する導電経路を提供するための手段を含む。高電圧手段が噴霧出力管の口 の液体に該電位を印加すると、電位勾配が該口の最内外周面間に展開され、噴霧 出力管の端面を横切って該最外周面に向けて該液体を汲み出す。これにより、該液 体は、該ロ周りに輪 (halo)を成すように配列された複数の帯 (ligaments)状に静電射 出される。  [0002] An electrostatic atomizer of this kind can be found, for example, in the patent literature of Japanese Patent No. 3260150 (European Patent Publication No. 0 486 198 A1 or US Pat. No. 5,337,963). The prior art device described in this document comprises a liquid storage cartridge suitable for electrostatic spraying and high voltage means for applying an electrostatic potential to the liquid. The cartridge includes a capillary structure that extends into the cartridge to supply liquid from the cartridge to the spray output tube at the tip of the capillary structure by capillary action. The cartridge also includes means for providing a conductive path that allows charging of the liquid. When the high voltage means applies the potential to the liquid at the mouth of the spray output tube, a potential gradient is developed between the innermost and outer peripheral surfaces of the mouth, and the liquid flows across the end surface of the spray output tube toward the outermost surface. Pump out. As a result, the liquid is electrostatically ejected into a plurality of ligaments arranged so as to form a halo around the round.

[0003] し力しながら、該従来技術装置は、水を該カートリッジ内に補給することを要する。こ の点を解決することができる静電霧化器もまた、本出願人によって別途なされている( 日本国特許出願公開番号 2006-122819参照)。この霧化器は、放電電極と、該放電 電極に対向配置される対向電極と、該放電電極を冷却してその上に水としての露を 形成する冷却源と、該電極間に放電用の高電圧を印加する高圧電源とを備える。こ のように、放電電極を冷却して露を形成することにより、水を補給する手間を省くこと ができる。  [0003] However, the prior art device requires refilling the cartridge with water. An electrostatic atomizer that can solve this problem has also been made separately by the present applicant (see Japanese Patent Application Publication No. 2006-122819). The atomizer includes a discharge electrode, a counter electrode disposed opposite to the discharge electrode, a cooling source that cools the discharge electrode to form dew as water thereon, and a discharge electrode between the electrodes. A high-voltage power supply for applying a high voltage. In this way, by cooling the discharge electrode to form dew, it is possible to save the trouble of supplying water.

[0004] ところで、該霧化器は、レイリー分裂を繰り返して、静電霧化を実現する。即ち、高 電圧が電極間に印加されると、負電荷が放電電極に集中し、また放電電極の先端に 保持される水が円錐体のように盛り上がってティラーコーンを形成する。負電荷がテ イラ一コーンの先端に集中して高密度になると、高密度の電荷の反発力が、レイリー 分裂を起こして、ティラーコーン状の水を分裂及び飛散させる。このように、レイリー 分裂を繰り返して、静電霧化を実現する霧化器では、適正な量の露が放電電極上に 形成される状態下で放電を発生するように、電極間に高電圧を印加することが重要 である。もし放電 (ドライ放電)が、放電電極上の露の量が適正な量を下回った状態 下で発生すると、大きな放電電流が電極間に流れることになる。このようなドライ放電 が継続的に発生する場合には、放電電極が大きなストレスを受け、その寿命が著しく 短くなる。 [0004] By the way, the atomizer repeats Rayleigh splitting to realize electrostatic atomization. That is, when a high voltage is applied between the electrodes, negative charges are concentrated on the discharge electrode, and the water held at the tip of the discharge electrode rises like a cone to form a tiller cone. Negative charge is te When concentrated at the tip of the cone, the repulsive force of the high-density electric charge causes Rayleigh splitting, splitting and scattering the water of the tiller cone. Thus, in an atomizer that realizes electrostatic atomization by repeating Rayleigh splitting, a high voltage is applied between the electrodes so that a discharge is generated under the condition that an appropriate amount of dew is formed on the discharge electrode. It is important to apply. If a discharge (dry discharge) occurs when the amount of dew on the discharge electrode is below the proper amount, a large discharge current will flow between the electrodes. When such a dry discharge occurs continuously, the discharge electrode is subjected to great stress, and its life is significantly shortened.

発明の開示  Disclosure of the invention

[0005] 従って、本発明の目的は、水を補給する手間を省くことに加えて、ドライ放電が継続 的に発生するのを防止することにある。  [0005] Accordingly, an object of the present invention is to prevent the continuous generation of dry discharge in addition to saving the labor of replenishing water.

[0006] 本発明の静電霧化器は、放電電極、対向電極、冷却源、高圧電源、電流検出器及 びコントローラを備える。該対向電極は、該放電電極に対向配置される。該冷却源は 、該放電電極を冷却してその上に水としての露を形成する。該電源は、該電極間に 放電用の高電圧を印加する。該検出器は、該電極間に流れる電流を検出する。該コ ントローラは、該電源が高電圧を該電極間に印加するときに該検出器で検出される 電流に基づいて、該電極間の放電がドライ放電である力否かを判定する。該ドライ放 電は、該放電電極上の露の量が規定量よりも少ないときの放電である。そして、該電 極間の放電が該ドライ放電である場合には、該コントローラは、該冷却源の冷却レイト を一時的に高める。このように、該ドライ放電の場合に該冷却レイトを一時的に高める ことによって、正常放電に素早く戻してオゾンが発生するのを防止することができる。  [0006] The electrostatic atomizer of the present invention includes a discharge electrode, a counter electrode, a cooling source, a high-voltage power supply, a current detector, and a controller. The counter electrode is disposed to face the discharge electrode. The cooling source cools the discharge electrode and forms dew as water thereon. The power source applies a high voltage for discharge between the electrodes. The detector detects a current flowing between the electrodes. The controller determines whether or not the discharge between the electrodes is a dry discharge based on the current detected by the detector when the power supply applies a high voltage between the electrodes. The dry discharge is a discharge when the amount of dew on the discharge electrode is less than a specified amount. When the discharge between the electrodes is the dry discharge, the controller temporarily increases the cooling rate of the cooling source. Thus, by temporarily increasing the cooling rate in the case of the dry discharge, it is possible to prevent the ozone from being generated by quickly returning to the normal discharge.

[0007] 好ましくは、該コントローラは、該検出器で検出される電流がしきい電流を超える時 間を監視し、該時間がしきい時間を超える場合に、該電極間の放電が該ドライ放電 であることを判定する。この構成では、ドライ放電の検出精度を高めることができる点 で有利である。  [0007] Preferably, the controller monitors a time when the current detected by the detector exceeds a threshold current, and when the time exceeds the threshold time, the discharge between the electrodes is the dry discharge. Is determined. This configuration is advantageous in that the detection accuracy of dry discharge can be increased.

[0008] 該ドライ放電の場合に、該コントローラは、該冷却源及び該電源を所定時間の間停 止させ、続いて該冷却源を起動してその冷却レイトを一時的に高めてもよい。この構 成では、多量の露が放電電極上に形成される場合に、その多量の露を減らすことが できるので、ドライ放電の場合だけでなぐ多量の露が放電電極上に形成される場合 にも、正常放電に素早く戻すことができる。 [0008] In the case of the dry discharge, the controller may stop the cooling source and the power source for a predetermined time, and then start the cooling source to temporarily increase the cooling rate. In this configuration, when a large amount of dew is formed on the discharge electrode, the large amount of dew can be reduced. Therefore, even when a large amount of dew is formed on the discharge electrode not only in the case of dry discharge, it can be quickly returned to normal discharge.

[0009] 該ドライ放電の場合に、該コントローラは、該冷却レイトを段階的に高めてもよい。こ の構成によれば、多量の露が放電電極上に形成されるのを防止することができる。  [0009] In the case of the dry discharge, the controller may increase the cooling rate stepwise. According to this configuration, it is possible to prevent a large amount of dew from being formed on the discharge electrode.

[0010] 該ドライ放電の場合に、該コントローラは、該冷却レイトを最大冷却レイトまで高めて もよい。この構成によれば、正常放電に素早く戻すことができる。 [0010] In the case of the dry discharge, the controller may increase the cooling rate to a maximum cooling rate. According to this configuration, it is possible to quickly return to normal discharge.

[0011] 該コントローラが該冷却源を該所定時間の間停止させる場合、該コントローラは、該 冷却レイトを段階的に落とし、その後、該冷却源を停止させてもよい。この場合、冷却 源へのストレスを低減することができる。  [0011] When the controller stops the cooling source for the predetermined time, the controller may step down the cooling rate and then stop the cooling source. In this case, stress on the cooling source can be reduced.

図面の簡単な説明  Brief Description of Drawings

[0012] 本発明の好ましい実施形態をさらに詳細に記述する。本発明の他の特徴および利 点は、以下の詳細な記述および添付図面に関連して一層良く理解されるものである  [0012] Preferred embodiments of the invention are described in further detail. Other features and advantages of the present invention will be better understood with reference to the following detailed description and accompanying drawings.

[図 1]本発明による一実施形態の概要図である。 FIG. 1 is a schematic diagram of an embodiment according to the present invention.

[図 2]該実施形態の動作フロー図である。  FIG. 2 is an operation flow diagram of the embodiment.

[図 3]—の強化された実施形態における放電電流制御の説明図である。  FIG. 3 is an explanatory diagram of discharge current control in the enhanced embodiment of FIG.

[図 4]オーバーシュートによる過放電の場合の放電電流波形を例示する。  [Figure 4] An example of the discharge current waveform in the case of overdischarge due to overshoot.

[図 5]ドライ放電の場合の放電電流波形を例示する。  [Figure 5] Illustrates the discharge current waveform for dry discharge.

[図 6]オゾン発生防止用の制御の説明図である。  FIG. 6 is an explanatory diagram of control for preventing ozone generation.

[図 7]別の変形実施形態の動作フロー図である。  FIG. 7 is an operation flowchart of another modified embodiment.

[図 8]—の代替実施形態によるペルチェモジュールの停止動作を例示する。  FIG. 8 illustrates a Peltier module stop operation according to an alternative embodiment of FIG.

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

[0013] 図 1は、本発明による一実施形態 (即ち、静電霧化器)を示す。本静電霧化器は、 放電電極 1、対向電極 2、冷却源 3、高圧電源 4、直流電源 5及びコントローラ 6を備え る。 [0013] FIG. 1 illustrates one embodiment (ie, an electrostatic atomizer) according to the present invention. The electrostatic atomizer includes a discharge electrode 1, a counter electrode 2, a cooling source 3, a high voltage power supply 4, a DC power supply 5, and a controller 6.

[0014] 放電電極 1は、例えば、たれ玉 (teardrop)状の先端 11を持ち、放電時に高圧電源 4 から負又は正の高電圧 (例えば、 -4. 6kV)を受ける。対向電極 2は、例えば、内周 縁が実質的な電極として機能するリング状に形成され、電極 1の先端 11に所定距離 離れたところで対向配置される。また、電極 2は、グランドと接続される。 The discharge electrode 1 has, for example, a tip 11 having a teardrop shape, and receives a negative or positive high voltage (for example, −4.6 kV) from the high-voltage power supply 4 during discharge. The counter electrode 2 is formed in, for example, a ring shape whose inner peripheral edge functions as a substantial electrode, and a predetermined distance from the tip 11 of the electrode 1 Oppositely arranged at a distance. The electrode 2 is connected to the ground.

[0015] 冷却源 3は、例えば、ペルチェモジュール 30及び放熱フィン 31で構成され、周囲 大気の露点温度以下の温度に放電電極 1を冷却してその上に水としての露を形成 する。電極 1の基部は、モジュール 30のコールド側と接続され、フィン 31は、モジユー ル 30のホット側と接続される。  [0015] The cooling source 3 includes, for example, a Peltier module 30 and heat radiating fins 31, and cools the discharge electrode 1 to a temperature equal to or lower than the dew point temperature of the surrounding air to form dew as water thereon. The base of electrode 1 is connected to the cold side of module 30 and fin 31 is connected to the hot side of module 30.

[0016] 高圧電源 4は、例えば、高圧発生器 40、電圧検出器 41及び電流検出器 42で構成 される。発生器 40は、コントローラ 6からの ON制御信号に従って、放電用の高電圧 を発生して電極 1及び 2間に印加し、またコントローラ 6からの OFF制御信号に従って 、高電圧を発生するのを停止する。検出器 41は、電極 1及び 2間に印加される電圧( 放電電圧)を検出し、検出電圧信号 (電圧 Vv)をコントローラ 6 (AD入力)に出力する 。検出器 42は、電極 1及び 2間に流れる電流 (放電電流)を検出し、検出電流信号( 電圧 Vi)をコントローラ 6 (AD入力)に出力する。  [0016] The high-voltage power source 4 includes, for example, a high-voltage generator 40, a voltage detector 41, and a current detector 42. The generator 40 generates a high voltage for discharge according to the ON control signal from the controller 6 and applies it between the electrodes 1 and 2, and stops generating the high voltage according to the OFF control signal from the controller 6. To do. The detector 41 detects a voltage (discharge voltage) applied between the electrodes 1 and 2, and outputs a detection voltage signal (voltage Vv) to the controller 6 (AD input). The detector 42 detects a current (discharge current) flowing between the electrodes 1 and 2, and outputs a detection current signal (voltage Vi) to the controller 6 (AD input).

[0017] 直流電源 5は、例えば、 DCZDCコンバータ 50等で構成され、コントローラ 6からの デューティ制御信号に従って調整される電圧をペルチェモジュール 30に印加する。 また、電源 5は、電圧 (V+)を高圧電源 4に供給する。  The DC power supply 5 is constituted by, for example, a DCZDC converter 50 and applies a voltage adjusted according to a duty control signal from the controller 6 to the Peltier module 30. The power supply 5 supplies a voltage (V +) to the high-voltage power supply 4.

[0018] コントローラ 6は、例えば、マイコン (マイクロコンピュータ)、記憶装置及び AZD変 換器等で構成され、検出器 41及び 42からの電圧及び電流に基づいて、高圧電源 4 の出力及び直流電源 5の出力を制御する。両電源は、起動モード(図 2の S10— S1 1)、正常放電判定モード (S20— S21)、放電電流制御モード(S30)及びドライ放電 規制モード (S40— S49)等で制御される。  The controller 6 includes, for example, a microcomputer (microcomputer), a storage device, an AZD converter, and the like. Based on the voltage and current from the detectors 41 and 42, the output of the high-voltage power source 4 and the DC power source 5 Control the output of. Both power supplies are controlled in the start-up mode (S10-S11 in FIG. 2), normal discharge determination mode (S20-S21), discharge current control mode (S30), dry discharge restriction mode (S40-S49), and the like.

[0019] 起動モードの場合 (起動時)、放電電極 1が冷却されておらず、露が電極 1上に形 成されていないので、コントローラ 6は、直流電源 5 (コンバータ 50)の出力電圧が予 め決められた初期電圧になるように、所定時間の間、初期デューティ制御信号を電 源 5に出力し、それによりペルチェモジュール 30の冷却レイトを初期冷却レイトに調 整して、電極 1上に露を形成する。好ましくは、該所定時間は 1分以上の時間(例え ば、数分)に設定される。  [0019] In the start-up mode (during start-up), since the discharge electrode 1 is not cooled and dew is not formed on the electrode 1, the controller 6 outputs the output voltage of the DC power source 5 (converter 50). An initial duty control signal is output to the power source 5 for a predetermined time so that the predetermined initial voltage is reached, thereby adjusting the cooling rate of the Peltier module 30 to the initial cooling rate and Form dew. Preferably, the predetermined time is set to a time of 1 minute or longer (for example, several minutes).

[0020] 該所定時間の経過の後、コントローラ 6は、正常放電判定モードで動作する。即ち、 コントローラ 6は、高圧電源 4 (高圧発生器 40)が電圧 V+から高電圧を発生して電極 1及び 2間に印加するように、 ON制御信号を電源 4に出力する。続いて、コントローラ 6は、電流検出器 42で検出される電流の値に基づいて、電極 1及び 2間の放電が正 常放電であるか否かを判定する。電極 1及び 2間の放電が正常放電であれば、コント ローラ 6は、フィードバック制御の放電電流制御モードで動作し、そうでなければ、コ ントローラ 6は、ドライ放電規制モードで動作する。該正常放電判定の詳細は後述す る。 [0020] After the predetermined time has elapsed, the controller 6 operates in a normal discharge determination mode. In other words, the controller 6 is configured such that the high voltage power source 4 (high voltage generator 40) Output ON control signal to power supply 4 to apply between 1 and 2. Subsequently, the controller 6 determines whether or not the discharge between the electrodes 1 and 2 is a normal discharge based on the value of the current detected by the current detector 42. If the discharge between the electrodes 1 and 2 is a normal discharge, the controller 6 operates in a discharge current control mode of feedback control, and if not, the controller 6 operates in a dry discharge restriction mode. Details of the normal discharge determination will be described later.

[0021] 放電電流制御モードの場合、コントローラ 6は、高圧電源 4が高電圧を発生して電 極 1及び 2間に印加するように、 ON制御信号を電源 4に出力すると同時に、コント口 ーラ 6は、少なくとも電流検出器 42で検出される電流に基づいて、直流電源 5の出力 電圧を調整してペルチェモジュール 30の冷却レイトを調整するように、デューティ制 御信号を電源 5に出力する。これにより、水としての露が放電電極 1上に形成されて いる状態で、放電が電極 1及び 2間に発生すると、電極 1上の水が対向電極 2側に引 つ張られてテーラーコーンを形作り、レイリー分裂がそのテーラーコーンの先端で生 じて、サイズがナノメータオーダーの帯電微粒子のミストが発生する。  [0021] In the discharge current control mode, the controller 6 outputs an ON control signal to the power supply 4 so that the high-voltage power supply 4 generates a high voltage and applies it between the electrodes 1 and 2, and at the same time, LA 6 outputs a duty control signal to the power source 5 so as to adjust the cooling rate of the Peltier module 30 by adjusting the output voltage of the DC power source 5 based on at least the current detected by the current detector 42. . As a result, when dew as water is formed on the discharge electrode 1 and a discharge occurs between the electrodes 1 and 2, the water on the electrode 1 is pulled toward the counter electrode 2 and the tailor cone is formed. Forming and Rayleigh splitting occur at the tip of the tailor cone, and a mist of charged fine particles of nanometer order is generated.

[0022] ミストを安定に発生させるためには、放電電極 1上に形成される露の量を設計段階 で決定される適切な量 (規定範囲内の規定量)に調整する必要がある。もし電極 1上 の露の量が規定量を大きく下回れば、放電は、水と対向電極 2間ではなぐ電極 1及 び 2間で起こってオゾンの発生等を招く。逆に、もし電極 1上の露の量が規定量を大 きく上回れば、より短い、水と対向電極 2間に短絡電流が流れ、目的サイズの帯電微 粒子のミストを発生させることができなくなる。このため、放電電流制御モードでは、電 流検出器 42で検出される電流 (放電電流)とテーラーコーンの長さとの関係が利用さ れる。即ち、電極 1上の露の量が少なければ、テーラーコーンの長さは短くなり、検出 器 42で検出される電流の値が小さくなる一方、電極 1上の露の量が多ければ、テー ラーコーンの長さは長くなり、検出器 42で検出される電流の値は大きくなる。このよう に、電極 1及び 2間に流れる電流を検出器 42で検出することによって、テーラーコー ンの長さ(露の量)を知ることができる。そういう訳で、コントローラ 6は、検出器 42で検 出される電流の値が予め定められた基準電流の値よりも小さければ、直流電源 5の 出力電圧を上げてペルチェモジュール 30の冷却レイトを上げるように、デューティ制 御信号を電源 5に出力する。逆に、検出器 42で検出される電流の値が該基準電流 の値よりも大きければ、コントローラ 6は、電源 5の出力電圧を下げて該冷却レイトを下 げるようにデューティ制御信号を電源 5に出力する。 In order to stably generate mist, it is necessary to adjust the amount of dew formed on the discharge electrode 1 to an appropriate amount (a prescribed amount within a prescribed range) determined at the design stage. If the amount of dew on the electrode 1 is far below the specified amount, the discharge will occur between the electrodes 1 and 2 but not between the water and the counter electrode 2, leading to the generation of ozone. Conversely, if the amount of dew on electrode 1 is much greater than the specified amount, a short circuit current will flow between water and counter electrode 2 and it will not be possible to generate mist of charged particles of the desired size. . Therefore, in the discharge current control mode, the relationship between the current (discharge current) detected by the current detector 42 and the length of the tailor cone is used. That is, if the amount of dew on the electrode 1 is small, the length of the tailor cone is shortened, and the value of the current detected by the detector 42 becomes small. On the other hand, if the amount of dew on the electrode 1 is large, the tailor cone is small. The length of the current becomes longer, and the value of the current detected by the detector 42 becomes larger. Thus, by detecting the current flowing between the electrodes 1 and 2 with the detector 42, the length (dew amount) of the tailor cone can be known. For this reason, if the current value detected by the detector 42 is smaller than the predetermined reference current value, the controller 6 increases the output voltage of the DC power source 5 to increase the cooling rate of the Peltier module 30. Duty system Output control signal to power supply 5. Conversely, if the value of the current detected by the detector 42 is greater than the value of the reference current, the controller 6 supplies the duty control signal to the power supply 5 so as to lower the cooling rate by reducing the output voltage of the power supply 5. Output to 5.

[0023] 上記正常放電判定について詳述する。コントローラ 6が、電流検出器 42で検出され る電流の値に基づ 、て、電極 1及び 2間の放電が正常放電である力否かを判定する 場合、コントローラ 6は、上記基準電流の値よりも大きいしきい値 Imaxを利用する。即 ち、検出器 42で検出される電流の値が予め決められたしきい値 Imaxよりも小さけれ ば、コントローラ 6は、電極 1及び 2間の放電力 規定量の露が放電電極 1上に形成さ れたときの正常放電であると判定し、放電電流制御モードで動作する。この場合、電 極 1の劣化及び磨耗を防止することができる。ところで、規定量の露が電極 1上に形 成されていないときにも、検出器 42で検出される電流の値がしきい値 Imaxよりも小さく なる場合があるが、このような場合、電極 1及び 2間を流れる電流が大きくないことから 、電極 1の劣化及び磨耗の問題は発生しない。  [0023] The normal discharge determination will be described in detail. When the controller 6 determines whether or not the discharge between the electrodes 1 and 2 is a normal discharge based on the current value detected by the current detector 42, the controller 6 Use a larger threshold Imax. That is, if the current value detected by the detector 42 is smaller than a predetermined threshold value Imax, the controller 6 forms a dew on the discharge electrode 1 with a specified amount of discharge force between the electrodes 1 and 2. It is determined that the discharge is normal when it is discharged, and operates in the discharge current control mode. In this case, deterioration and wear of the electrode 1 can be prevented. By the way, even when the prescribed amount of dew is not formed on the electrode 1, the value of the current detected by the detector 42 may be smaller than the threshold value Imax. Since the current flowing between 1 and 2 is not large, the problem of electrode 1 deterioration and wear does not occur.

[0024] 他方、検出器 42で検出される電流の値がしきい値 Imax以上であれば、コントローラ 6は、電極 1及び 2間の放電が正常放電でないと判定して、ドライ放電規制モードで 動作する。即ち、コントローラ 6は、例えば高い周囲の湿度等の原因で放電電極 1に 形成された多くの露を例えばほぼゼロに低減するための予め決められた除湿時間の 間、電源 4及び 5を停止する。続いて、コントローラ 6は、高圧電源 4が高電圧を発生 して電極 1及び 2間に印加するように、 ON制御信号を一時的に電源 4に出力し、電 流検出器 42で検出される電流の値に基づいて、電極 1及び 2間の放電力 電極 1上 の露の量が規定量よりも少ないときのドライ放電であるか否かを判定する。  On the other hand, if the value of the current detected by the detector 42 is equal to or greater than the threshold value Imax, the controller 6 determines that the discharge between the electrodes 1 and 2 is not normal discharge, and in the dry discharge restriction mode. Operate. That is, the controller 6 shuts off the power sources 4 and 5 for a predetermined dehumidification time to reduce, for example, a large amount of dew formed on the discharge electrode 1 to almost zero, for example due to high ambient humidity. . Subsequently, the controller 6 temporarily outputs an ON control signal to the power source 4 so that the high voltage power source 4 generates a high voltage and applies it between the electrodes 1 and 2, and is detected by the current detector 42. Based on the current value, it is determined whether or not the discharge power between electrodes 1 and 2 is a dry discharge when the amount of dew on electrode 1 is less than the specified amount.

[0025] 具体的には、コントローラ 6は、電流検出器 42で検出される電流の値力 しきい値 I maxと同じか少し小さいしきい値 Idd以上であれば、電極 1及び 2間の放電がドライ放 電であると判定し、ドライ放電を規制するための制御を実行する。即ち、コントローラ 6 は、高圧電源 4を停止し、またペルチェモジュール 30の冷却レイトを最大冷却レイトま で高めて、その状態を予め決められた最大冷却持続期間の間保持する。これにより、 露が短時間で放電電極 1上に形成される。続いて、コントローラ 6は、電源 4が高電圧 を発生して電極 1及び 2間に印加するように、 ON制御信号を一時的に電源 4に出力 し、検出器 42で検出される電流の値がしきい値 Iddよりも小さければ、コントローラ 6は 、電極 1及び 2間の放電が正常放電であると判定し、放電電流制御モードで動作する 。逆に、検出器 42で検出される電流の値がしきい値 Idd以上であれば、コントローラ 6 は、電極 1及び 2間の放電がドライ放電であり、し力も周囲環境力 露を形成するため のモジュール 30の冷却能力を超える低温低湿であると判定して、電源 4及び 5を停 止する。なお、所定時間の経過後、コントローラ 6は、起動モードで再起動してもよい [0025] Specifically, the controller 6 discharges between the electrodes 1 and 2 if the value Idd of the current detected by the current detector 42 is equal to or slightly smaller than the threshold value Idd. Is determined to be dry discharge, and control is performed to regulate dry discharge. That is, the controller 6 stops the high-voltage power supply 4 and raises the cooling rate of the Peltier module 30 to the maximum cooling rate and holds the state for a predetermined maximum cooling duration. Thereby, dew is formed on the discharge electrode 1 in a short time. Subsequently, the controller 6 temporarily outputs an ON control signal to the power supply 4 so that the power supply 4 generates a high voltage and applies it between the electrodes 1 and 2. If the current value detected by the detector 42 is smaller than the threshold value Idd, the controller 6 determines that the discharge between the electrodes 1 and 2 is a normal discharge and operates in the discharge current control mode. Conversely, if the value of the current detected by the detector 42 is equal to or greater than the threshold value Idd, the controller 6 indicates that the discharge between the electrodes 1 and 2 is a dry discharge, and the force also forms an ambient environmental force. It is determined that the temperature and humidity are above the cooling capacity of the module 30, and power supplies 4 and 5 are turned off. Note that the controller 6 may be restarted in the startup mode after a predetermined time has elapsed.

[0026] 他方、検出器 42で検出される電流の値がしきい値 Iddよりも小さければ、コントロー ラ 6は、電極 1及び 2間の放電が正常放電になったと判定して、放電電流制御モード で動作する。 [0026] On the other hand, if the value of the current detected by the detector 42 is smaller than the threshold value Idd, the controller 6 determines that the discharge between the electrodes 1 and 2 has become a normal discharge, and controls the discharge current. Operate in mode.

[0027] 次に図 2を参照して本静電霧化器の動作について説明する。霧化器のコントローラ 6が起動モードで動作すると、ペルチェモジュール 30が、所定時間の間、初期冷却 レイトで動作する(SIO— Sl l)。所定時間の経過後、コントローラ 6が正常放電判定 モードで動作し、高圧電源 4が高電圧を発生して電極 1及び 2間に印加する(S20)。 続いて、コントローラ 6は、電流検出器 42で検出される電流の値 (I)に基づいて、電極 1及び 2間の放電が正常放電であるか否かを判定する(S21)。電極 1及び 2間の放 電が正常放電であれば (KImax)、コントローラ 6は、放電電流制御モードで動作する( S30)。そうでなければ (I≥ImaX)、コントローラ 6は、ドライ放電規制モードで動作する Next, the operation of the present electrostatic atomizer will be described with reference to FIG. When the atomizer controller 6 operates in the start-up mode, the Peltier module 30 operates at the initial cooling rate for a predetermined time (SIO—Sl). After a predetermined time has elapsed, the controller 6 operates in the normal discharge determination mode, and the high voltage power source 4 generates a high voltage and applies it between the electrodes 1 and 2 (S20). Subsequently, the controller 6 determines whether or not the discharge between the electrodes 1 and 2 is a normal discharge based on the current value (I) detected by the current detector 42 (S21). If the discharge between the electrodes 1 and 2 is normal discharge (KImax), the controller 6 operates in the discharge current control mode (S30). Otherwise (I≥Ima X ), the controller 6 operates in dry discharge regulation mode

[0028] ドライ放電規制モードの場合、コントローラ 6は、除湿時間の間、電源 4及び 5を停止 する(S40— S41)。続いて、高圧電源 4が高電圧を発生して電極 1及び 2間に印加し (S42)、コントローラ 6は、電流検出器 42で検出される電流の値に基づいて、電極 1 及び 2間の放電がドライ放電である力否かを判定する(S43)。電極 1及び 2間の放電 力 Sドライ放電でなければ(KIdd)、コントローラ 6は放電電流制御モードで動作する(S 30)。電極 1及び 2間の放電がドライ放電であれば(I≥Idd)、コントローラ 6は、電源 4 を停止し(S44)、ペルチヱモジュール 30の冷却レイトを最大冷却レイトまで高め(S4 5)、その状態を最大冷却持続期間の間保持する(S46)。続いて、コントローラ 6は、 ドライ放電が解消された力否かを判定する(S47— S48)。ドライ放電が解消されれば (KIdd)、コントローラ 6は放電電流制御モードで動作し (S30)、そうでなければ(1≥1 dd)、コントローラ 6は電源 4及び 5を停止する(S49)。 [0028] In the dry discharge restriction mode, the controller 6 stops the power sources 4 and 5 during the dehumidifying time (S40-S41). Subsequently, the high-voltage power supply 4 generates a high voltage and applies it between the electrodes 1 and 2 (S42), and the controller 6 determines whether the voltage between the electrodes 1 and 2 is based on the current value detected by the current detector 42. It is determined whether or not the power is a dry discharge (S43). If the discharge force between the electrodes 1 and 2 is not S dry discharge (KIdd), the controller 6 operates in the discharge current control mode (S30). If the discharge between the electrodes 1 and 2 is a dry discharge (I≥Idd), the controller 6 stops the power supply 4 (S44), increases the cooling rate of the Peltier module 30 to the maximum cooling rate (S4 5), This state is maintained for the maximum cooling duration (S46). Subsequently, the controller 6 determines whether or not the dry discharge is eliminated (S47-S48). If dry discharge is eliminated (KIdd), the controller 6 operates in the discharge current control mode (S30). Otherwise (1≥1 dd), the controller 6 stops the power supplies 4 and 5 (S49).

[0029] 一の強化された実施形態において、コントローラ 6は、電圧検出器 41で検出される 電圧及び電流検出器 42で検出される電流に基づいて、直流電源 5の出力電圧を調 整してペルチヱモジュール 30の冷却レイトを調整するように、デューティ制御信号を 電源 5に出力する。ここで、放電電圧 (V(m))は、利用者により表 1に示す複数の電圧 範囲から予め選択される。このため、電極 1及び 2間の電圧が変化すれば、放電電極 1上に形成される露の量を示す放電電流の値も変化するので、検出器 41で検出され る電圧 (放電電圧)が更に利用され、また表 1に示すように、予め決められた中央値 Im id(n) (基準電流の値)、上限値 Imax(n)(しきい値 Imax)及び下限値 Imin(n)が放電電圧 V(m)毎に選択される。従って、コントローラ 6は、検出器 42で検出される電流が、検出 器 41で検出される電圧に対応する中央値になるように、デューティ制御信号を電源 5 に出力する。  [0029] In one enhanced embodiment, the controller 6 adjusts the output voltage of the DC power supply 5 based on the voltage detected by the voltage detector 41 and the current detected by the current detector 42. A duty control signal is output to the power source 5 so that the cooling rate of the Peltier module 30 is adjusted. Here, the discharge voltage (V (m)) is selected in advance from a plurality of voltage ranges shown in Table 1 by the user. For this reason, if the voltage between the electrodes 1 and 2 changes, the value of the discharge current indicating the amount of dew formed on the discharge electrode 1 also changes, so the voltage (discharge voltage) detected by the detector 41 Further, as shown in Table 1, the predetermined median value Im id (n) (reference current value), upper limit value Imax (n) (threshold value Imax) and lower limit value Imin (n) are It is selected for each discharge voltage V (m). Therefore, the controller 6 outputs the duty control signal to the power source 5 so that the current detected by the detector 42 becomes a median value corresponding to the voltage detected by the detector 41.

[0030] [表 1]  [0030] [Table 1]

Figure imgf000010_0001
Figure imgf000010_0001

[0031] また、図 3に示すように、コントローラ 6は、電圧検出器 41で検出される電圧及び電 流検出器 42で検出される電流に基づいて、ペルチェモジュール 30の冷却レイトを中 央値に対応する冷却レイトにオーバーシュートなく漸近させるように、デューティ制御 信号を直流電源 5に出力する。具体的には、静電霧化器の各ブロックの安定後、コン トローラ 6は、検出器 41及び 42で検出される電圧及び電流を、規定周期 At毎に平 均する。例えば、各ブロックの安定時に (t0)、コントローラ 6は、検出器 41及び 42から 電圧及び電流の取込みを開始し、周期 At後の時点 tlで、該電圧値の平均値及び該 電流値の平均値を、それぞれ放電電圧 V(l)及び放電電流 1(1)として計算する。同様 に、コントローラ 6は、時点 t2で放電電圧 V(2)及び放電電流 1(2)を計算する。この時点 で、コントローラ 6は、 tl及び t2間の放電電流の差 ( Δ Ι(2)=Ι(2)- 1(1》を計算し、表 1から V(l)に対応する中央値 (Imid(n),t=tl)を読み出して、 1(2)との差 ( A ld(2)=Imid(n) -1(2 Also, as shown in FIG. 3, the controller 6 sets the cooling rate of the Peltier module 30 to the median value based on the voltage detected by the voltage detector 41 and the current detected by the current detector 42. A duty control signal is output to the DC power supply 5 so as to make it asymptotically approach the cooling rate corresponding to. Specifically, after stabilization of each block of the electrostatic atomizer, the controller The troller 6 averages the voltage and current detected by the detectors 41 and 42 for each specified period At. For example, when each block is stable (t0), the controller 6 starts to acquire voltage and current from the detectors 41 and 42, and at the time tl after the period At, the average value of the voltage value and the average of the current value The values are calculated as discharge voltage V (l) and discharge current 1 (1), respectively. Similarly, the controller 6 calculates the discharge voltage V (2) and the discharge current 1 (2) at time t2. At this point, the controller 6 calculates the difference in discharge current between tl and t2 (Δ Ι (2) = Ι (2) -1 (1), and from Table 1, the median ( Imid (n), t = tl) and read the difference from 1 (2) (A ld (2) = Imid (n) -1 (2

{t=tl} {t = tl}

;))を計算する。続いて、コントローラ 6は、 t2及び t3間の電源 5に対するデューティ (D(3 ;))用の増分 ( A D(2)=PaX A ld(2)-Pb X Δ 1(2》を計算して、 tl及び t2間のデューティ (D( 2》から、 t2及び t3間のデューティ (D(3)=D(2)+ A D(2》を算出する。ここで、 Pa及び Pb はパラメータであり、 D(2)又は D(3)等は 0— 100%のデューティを 256に分割して得ら れる D1-D256の何れかに対応する。 t3後もまた、コントローラ 6は、デューティの増分( A D(m)=PaX A ld(m)-Pb X A l(m))を求めて、デューティ制御信号を電源 5に出力す る。 ;)) Is calculated. Subsequently, the controller 6 calculates an increment (AD (2) = PaX Ald (2) −Pb X Δ1 (2) for the duty (D (3;)) for the power source 5 between t2 and t3. , Tl and t2 duty (D (2), t2 and t3 duty (D (3) = D (2) + AD (2). Pa and Pb are parameters, D (2), D (3), etc. correspond to any of D1-D256 obtained by dividing 0—100% duty into 256. After t3, controller 6 also has duty increment (AD (m) = PaX A ld (m) −Pb XA l (m)) is calculated and a duty control signal is output to the power source 5.

[0032] なお、デューティの増分 Δ D(m)を計算する場合、前の増分 Δ D(m-l)の値に応じ た補正関数 F{D(m- 1)}を利用し、つまり (Pa X A ld(m)- Pb X Δ I(m》 X F{D(m- 1)}で増 分 A D(m)を計算してもよい。関数 F{D(m)}は、前のデューティ D(m- 1)が低い場合に 小さい値を持ち、 D(m-l)が高い場合に大きい値を持つ。これにより、デューティ全体 の重付けが可能となる。デューティが低い時には、ペルチェモジュール 30への電圧 も低ぐ放電電極 1の冷却温度 ΔΤも小さい領域にあり、露がその上に形成されやす い。それ故に、補正関数の値を例えば 0. 5に設定することにより、露が余分に形成さ れるのを防止することができる。逆にデューティが高い時は、冷却温度 ΔΤも大きく露 が形成されにくいので、補正関数の値は、変化率を大きくするために、例えば 2に設 定される。例えば、室温が 25°C、露点が 20°Cである高湿の場合、 ΔΤは 5°Cである。 また、室温が 25°C、露点が 10°Cである低湿の場合、 ΔΤは 15°Cである。  [0032] When calculating the duty increment Δ D (m), a correction function F {D (m-1)} corresponding to the value of the previous increment Δ D (ml) is used, that is, (Pa XA ld (m)-Pb X Δ I (m) XF {D (m-1)} may be used to calculate the increment AD (m), and the function F {D (m)} When m-1) is low, it has a small value, and when D (ml) is high, it has a large value, which makes it possible to weight the entire duty.When the duty is low, the voltage to the Peltier module 30 Since the cooling temperature Δ 放電 of the discharge electrode 1 is also low, dew is likely to be formed on it, so by setting the value of the correction function to 0.5, for example, excessive dew is formed. Conversely, when the duty is high, the cooling temperature ΔΤ is large and it is difficult to form dew, so the value of the correction function is set to 2, for example, to increase the rate of change. For example, Δ 室温 is 5 ° C when the room temperature is 25 ° C and dew point is 20 ° C, and ΔΤ is when the room temperature is 25 ° C and dew point is 10 ° C. Is 15 ° C.

[0033] 一の好ましい実施形態において、コントローラ 6は、放電電流制御モードの場合に も、電流検出器 42で検出される電流に基づいて、電極 1及び 2間の放電がドライ放 電であるか否かを判定し、該放電がドライ放電である場合には、ドライ放電規制モー ドの制御(S40— S49)と同様の制御で動作する。具体的には、正常放電の場合、電 極 1及び 2間を流れる放電電流は、例えば初期設定の放電電圧に対応する放電電 流 (例えば 8 /z A)の約 2倍の範囲内に収まる。従って、コントローラ 6は、検出器 42で 検出される電流がその範囲の上限を超える場合に、電極 1及び 2間の放電がドライ放 電であると判定する。ドライ放電は、放電電流制御モード下の連続動作中にも発生し 、例えば、ペルチヱモジュール 30の故障、直流電源 5の故障、放電電極 1への埃の 付着又は周囲環境 (特に温度及び湿度)の変化等の要因で、露が放電電極 1上に形 成されないときに発生する。図 1の静電霧化器は、放電電流制御モード中にドライ放 電が発生すると、そのドライ放電による大きな放電電流に応じて露の量を減らすため 、ドライ放電を正常放電に戻すことができない。この好ましい実施形態によれば、検 出器 42で検出される電流に基づいて、電極 1及び 2間の放電がドライ放電であるか 否かを判定することによって、ドライ放電を正常放電に戻すことができる。 [0033] In one preferred embodiment, the controller 6 determines whether the discharge between the electrodes 1 and 2 is a dry discharge based on the current detected by the current detector 42 even in the discharge current control mode. If the discharge is a dry discharge, the dry discharge regulation mode is determined. It operates under the same control as the control (S40-S49). Specifically, in the case of normal discharge, the discharge current flowing between electrodes 1 and 2 falls within a range approximately twice the discharge current (for example, 8 / z A) corresponding to the default discharge voltage, for example. . Therefore, the controller 6 determines that the discharge between the electrodes 1 and 2 is dry discharge when the current detected by the detector 42 exceeds the upper limit of the range. Dry discharge also occurs during continuous operation under the discharge current control mode.For example, Peltier module 30 failure, DC power supply 5 failure, dust adhering to discharge electrode 1 or surrounding environment (especially temperature and humidity) Occurs when dew does not form on discharge electrode 1 due to factors such as changes in In the electrostatic atomizer shown in Fig. 1, when dry discharge occurs during the discharge current control mode, the amount of dew is reduced according to the large discharge current due to the dry discharge, so the dry discharge cannot be returned to normal discharge. . According to this preferred embodiment, the dry discharge is returned to the normal discharge by determining whether or not the discharge between the electrodes 1 and 2 is a dry discharge based on the current detected by the detector 42. Can do.

一の強化された実施形態において、電流検出器 42で検出される電流が放電電流 制御モード下で所定のしきい値を超えるとき、コントローラ 6は、電極 1及び 2間の放 電がドライ放電であるかオーバーシュートに起因する過放電であるかを区別する。放 電電流制御モードでは、図 4に示すように、検出器 42で検出される電流 I力 Imax及 び Iminの範囲内に収められて Imidに調整される力 オーバーシュートが、例えば放電 電流制御モード中の初期段等に発生して、電流 I力しきい値 Imaxを超える場合があ る。そういう場合、放電電流制御モードの制御が継続されれば、電流 Iは上記範囲内 に収められる。他方、図 5に示すように、ドライ放電の場合にも、電流 Iがしきい値 Imax を超えるが、この場合には、放電電流制御モードの制御が継続されても、電流 Iは、 露が放電電極 1上に形成されない限り上記範囲内に戻らない。従って、電流 I力 Sしき い値 Imaxを超えるとき、電極 1及び 2間の放電がドライ放電である力オーバーシュート に起因する過放電であるかを区別する必要がある。この実施形態では、コントローラ 6 は、電流 I力 Sしきい値 Imaxを超える時間を計測する。その時間がドライ放電及び過放 電判定用のしきい時間 Taよりも長ければ、コントローラ 6は、電極 1及び 2間の放電が ドライ放電であると判定して、ドライ放電規制モードの制御と同様の制御で動作する。 他方、該時間がしきい時間 Ta以内であれば、コントローラ 6は、電極 1及び 2間の放電 がオーバーシュートに起因する過放電であると判定して、放電電流制御モードの制 御を継続する。しきい時間 Taは、図 4の Aの時間よりも長ぐ図 5の Bの時間よりも短い 時間に設定される。例えば、 Aの時間が 30秒以下に設定される仕様の場合、しきい 時間 Taは、約 1分に設定される。 In one enhanced embodiment, when the current detected by current detector 42 exceeds a predetermined threshold under the discharge current control mode, controller 6 determines that the discharge between electrodes 1 and 2 is a dry discharge. A distinction is made between whether there is overdischarge due to overshoot or not. In the discharge current control mode, as shown in FIG. 4, the force overshoot that is adjusted to Imid within the range of the current I force Imax and Imin detected by the detector 42 is, for example, the discharge current control mode. It may occur in the initial stage, etc., and may exceed the current I force threshold Imax. In such a case, if the control in the discharge current control mode is continued, the current I falls within the above range. On the other hand, as shown in FIG. 5, even in the case of dry discharge, the current I exceeds the threshold value Imax, but in this case, even if the control in the discharge current control mode is continued, the current I Unless it is formed on the discharge electrode 1, it does not return to the above range. Therefore, when the current I force S threshold Imax is exceeded, it is necessary to distinguish whether the discharge between electrodes 1 and 2 is an overdischarge due to a force overshoot which is a dry discharge. In this embodiment, the controller 6 measures the time exceeding the current I force S threshold Imax. If the time is longer than the threshold time Ta for determining dry discharge and overdischarge, the controller 6 determines that the discharge between the electrodes 1 and 2 is dry discharge, and the control is the same as in the dry discharge restriction mode control. Operates with control. On the other hand, if the time is within the threshold time Ta, the controller 6 Is determined to be an overdischarge due to overshoot, and control of the discharge current control mode is continued. The threshold time Ta is set to a time shorter than the time B in FIG. 5 that is longer than the time A in FIG. For example, if the A time is set to 30 seconds or less, the threshold time Ta is set to about 1 minute.

[0035] 一の変形実施形態において、図 6に示すように、コントローラ 6は、検出器 42で検出 される電流 I 1S オゾン発生防止用でしきい値 Imaxよりも大きいしきい値 Ithを超える 時間を計測する。該時間がオゾン発生防止用のしきい時間 Tbよりも長い場合に、コン トローラ 6は、オゾンの発生を防止するための予め決められた停止時間の間、高圧電 源 4を停止する。しきい時間 Tbは、例えば上記しきい時間 Taよりも短い時間に設定さ れる。この場合、この実施形態は、図 4及び 5の実施形態と組み合わせることができ、 停止時間は、しきい値 Ith、しきい時間 Ta及びしきい時間 Tbに基づいて設定される。 具体的には、しきい時間 Ta及びしきい時間 Tbが長ければ、露の量が減少されるので 、ドライ放電の場合には露の量を減らす時間を短くでき、従って休止期間は数秒間に 設定される。しきい時間 Ta及びしきい時間 Tbが短かければ、露の量が多い可能性が あるので、休止時間は数分間に設定される。  [0035] In one modified embodiment, as shown in FIG. 6, the controller 6 is configured to prevent the current I 1S detected by the detector 42 from exceeding the threshold value Ith larger than the threshold value Imax for preventing ozone generation. Measure. When the time is longer than the threshold time Tb for preventing ozone generation, the controller 6 stops the high piezoelectric source 4 for a predetermined stop time for preventing ozone generation. The threshold time Tb is set to a time shorter than the threshold time Ta, for example. In this case, this embodiment can be combined with the embodiments of FIGS. 4 and 5, and the stop time is set based on the threshold value Ith, the threshold time Ta, and the threshold time Tb. Specifically, if the threshold time Ta and the threshold time Tb are long, the amount of dew is reduced. Therefore, in the case of dry discharge, the time for reducing the amount of dew can be shortened. Is set. If the threshold time Ta and the threshold time Tb are short, the amount of dew may be high, so the pause time is set to a few minutes.

[0036] 別の変形実施形態において、図 7に示すように、コントローラ 6は、起動モード (不図 示)の後、正常放電判定モードで動作し、放電電流制御モードに移行する力否かを 判定する(S120)。放電電流制御モードに移行しない場合 (SI 20で NO)、電源 4及 び 5が所定時間の間休止し (S121)、ステップ S120に戻る。放電電流制御モードに 移行する場合 (S120で YES)、コントローラ 6は、放電電流制御モードで動作し (S1 30)、例えば割込み等で所定周期毎に、電流検出器 42で検出される電流がしきい 値 Imax以上であるか否かを判定する(S100)。該電流がしきい値 Imax未満であれば 、ステップ S130に戻る。該電流がしきい値 Imax以上であれば、コントローラ 6は、ドラ ィ放電規制モードで動作する。即ち、コントローラ 6は、除湿時間の間、電源 4及び 5 を停止する(S140— S141)。続いて、コントローラ 6は、ペルチェモジュール 30の冷 却レイトを、通常の制御 (破線参照)よりも速い上昇レイトで、最大冷却レイトまで高め ると同時に、 Δ Τ毎に高圧電源 4を介して電極 1及び 2間に高電圧を発生し、所定の 経過時間又は所定の判定回数までに、検出器 42で検出される電流 Iに基づいて、ド ライ放電が解消されたか否かを判定する(S 142)。ドライ放電が解消されれば (電流 I 力 Sしきい値 Iddよりも小さければ)、ステップ S130に戻る。所定の経過時間又は所定 の判定回数までにドライ放電が解消されなければ(I≥Idd)、電源 4及び 5が所定時間 の間休止し (S 143)、続 、て動作が起動モードに戻る。 In another modified embodiment, as shown in FIG. 7, the controller 6 operates in the normal discharge determination mode after the start-up mode (not shown) and determines whether or not it has the power to shift to the discharge current control mode. Determine (S120). If the mode does not enter the discharge current control mode (NO at SI 20), the power sources 4 and 5 are suspended for a predetermined time (S121), and the process returns to step S120. When shifting to the discharge current control mode (YES in S120), the controller 6 operates in the discharge current control mode (S1 30) .For example, the current detected by the current detector 42 is output at predetermined intervals such as by interruption. It is determined whether or not the threshold value is equal to or greater than Imax (S100). If the current is less than the threshold value Imax, the process returns to step S130. If the current is equal to or greater than the threshold value Imax, the controller 6 operates in the dry discharge restriction mode. That is, the controller 6 stops the power supplies 4 and 5 during the dehumidifying time (S140-S141). Subsequently, the controller 6 increases the cooling rate of the Peltier module 30 to the maximum cooling rate with a rising rate faster than the normal control (see the broken line), and at the same time, supplies the electrode via the high-voltage power source 4 every ΔΤ. A high voltage is generated between 1 and 2, and based on the current I detected by the detector 42 within a predetermined elapsed time or a predetermined number of determinations, It is determined whether the live discharge has been eliminated (S 142). If the dry discharge is eliminated (if smaller than the current I force S threshold Idd), the process returns to step S130. If the dry discharge is not eliminated by the predetermined elapsed time or the predetermined number of determinations (I≥Idd), the power supplies 4 and 5 are suspended for the predetermined time (S143), and the operation returns to the start mode.

[0037] このように、上昇レイトを高めることにより、露の量を適切な量に素早く増やして、ドラ ィ放電の発生回数を減らすことができる。しかし、露の量が過剰になると、電流検出 器 42で検出される電流が大きくなつてドライ放電と区別することができない。このため 、露の形成され易い環境 (約 40°C、 90%RH)では、上昇レイトが調整される。該環境 において例えば、最大電圧をペルチェモジュール 30に印加したとき、露が形成され 、: Aの放電電流が電極 1及び 2間に流れるまでに 15秒力かるとすると、上昇レイト は、直流電源 5の起動力 約 60秒後に最大冷却レイトに達するように設定される。ま たこの場合、ステップ S 143の時間は、露の形成され難い環境 (約 40°C、 15%RH) に基づいて設定される。即ち、最大電圧をモジュール 30に印加したとき、露が形成さ れ、 1 Aの放電電流が電極 1及び 2間に流れるまでに約 3分力かるとすると、 S143 の時間は、約 3分間に設定される。なお、ステップ S140の場合、高圧電源 4 (高圧発 生器 40)を、主としてオゾンの発生を防止するためにオフし、モジュール 30を、露の 過剰な量を考慮してオフするが、ドライ放電の発生が明らかである場合には、モジュ ール 30をオンに保持してもよ!/、。  [0037] Thus, by increasing the rising rate, the amount of dew can be quickly increased to an appropriate amount, and the number of occurrences of dry discharge can be reduced. However, if the amount of dew is excessive, the current detected by the current detector 42 becomes so large that it cannot be distinguished from dry discharge. Therefore, the rising rate is adjusted in an environment where dew is likely to form (about 40 ° C, 90% RH). In this environment, for example, when a maximum voltage is applied to the Peltier module 30, dew is formed: If the A discharge current takes 15 seconds to flow between electrodes 1 and 2, then the rising rate is The starting power of is set to reach the maximum cooling rate after about 60 seconds. In this case, the time of step S143 is set based on the environment where dew formation is difficult (about 40 ° C, 15% RH). That is, if maximum voltage is applied to module 30 and dew is formed and it takes about 3 minutes to allow 1 A discharge current to flow between electrodes 1 and 2, the time for S143 is about 3 minutes. Is set. In the case of step S140, the high-voltage power supply 4 (high-voltage generator 40) is turned off mainly to prevent the generation of ozone, and the module 30 is turned off in consideration of the excessive amount of dew, but the dry discharge If the occurrence is obvious, you can keep module 30 on! /.

[0038] 一の代替実施形態において、図 8に示すように、コントローラ 6が、例えばステップ S 40、 S49、 S121、 S140又は S143等で、ペルチェモジュール 30をオフするとき、コ ントローラ 6は、その冷却レイトを段階的に (例えば約 3秒の Δ Τ毎に)落とし、その後、 モジュール 30を停止させる。この実施形態によれば、モジュール 30へのストレスを低 減できるので、その寿命を延ばすことができる。  [0038] In one alternative embodiment, as shown in FIG. 8, when the controller 6 turns off the Peltier module 30, for example in steps S40, S49, S121, S140 or S143, the controller 6 Decrease the cooling rate in steps (eg about every 3 seconds ΔΤ) and then shut down module 30. According to this embodiment, since the stress on the module 30 can be reduced, its life can be extended.

[0039] 別の代替実施形態にお!、て、コントローラ 6が、ドライ放電が発生して 、るか否かを 判定するとき、コントローラ 6は、ペルチェモジュール 30の電圧を更に考慮する。コン トローラ 6が、ドライ放電の場合に放電電流制御モードで動作すれば、電流検出器 4 2で検出される電流が変動を示し、モジュール 30がその電流の変動に応じて電圧変 動を表す。従って、その電圧変動の幅が例えば約 0. 3Vである場合に、モジュール 3 0の実際の電圧が 0. 3V以下で継続するなら、ドライ放電が発生していると判断する ことができる。 [0039] In another alternative embodiment, the controller 6 further considers the voltage of the Peltier module 30 when the controller 6 determines whether a dry discharge has occurred. If the controller 6 operates in the discharge current control mode in the case of dry discharge, the current detected by the current detector 42 shows fluctuation, and the module 30 shows voltage fluctuation according to the fluctuation of the current. Therefore, if the width of the voltage fluctuation is, for example, about 0.3 V, the module 3 If the actual voltage of 0 continues below 0.3V, it can be determined that a dry discharge has occurred.

本発明を幾つかの好ましい実施形態について記述した力 この発明の本来の精神 および範囲を逸脱することなぐ当業者によって様々な修正および変形が可能である  DETAILED DESCRIPTION OF THE INVENTION The present invention has been described in terms of several preferred embodiments. Various modifications and variations can be made by those skilled in the art without departing from the true spirit and scope of the invention.

Claims

請求の範囲 The scope of the claims [1] 放電電極と、  [1] a discharge electrode; 該放電電極に対向配置される対向電極と、  A counter electrode disposed opposite to the discharge electrode; 該放電電極を冷却してその上に水としての露を形成する冷却源と、  A cooling source that cools the discharge electrode to form dew as water thereon; 該電極間に放電用の高電圧を印加する高圧電源と、  A high voltage power source for applying a high voltage for discharge between the electrodes; 該電極間に流れる電流を検出する電流検出器と、  A current detector for detecting a current flowing between the electrodes; 該電源が高電圧を該電極間に印加するときに該検出器で検出される電流に基づ いて、該電極間の放電が、該放電電極上の露の量が規定量よりも少ないときの放電 であるドライ放電であるカゝ否かを判定し、該電極間の放電が該ドライ放電である場合 には、該冷却源の冷却レイトを一時的に高めるコントローラと  Based on the current detected by the detector when the power supply applies a high voltage across the electrodes, the discharge between the electrodes is less than the specified amount of dew on the discharge electrodes. Determining whether or not the discharge is a dry discharge, and when the discharge between the electrodes is the dry discharge, a controller for temporarily increasing the cooling rate of the cooling source; を備える静電霧化器。  An electrostatic atomizer comprising: [2] 該コントローラは、該検出器で検出される電流がしきい電流を超える時間を監視し、 該時間がしき 、時間を超える場合に、該電極間の放電が該ドライ放電であることを判 定する請求項 1記載の静電霧化器。  [2] The controller monitors the time when the current detected by the detector exceeds the threshold current, and determines that the discharge between the electrodes is the dry discharge when the time exceeds the threshold. The electrostatic atomizer according to claim 1 to be determined. [3] 該ドライ放電の場合に、該コントローラは、該冷却源及び該電源を所定時間の間停 止させ、続いて該冷却源を起動してその冷却レイトを一時的に高める請求項 1記載 の静電霧化器。 [3] The controller according to claim 1, wherein, in the case of the dry discharge, the controller stops the cooling source and the power source for a predetermined time, and subsequently activates the cooling source to temporarily increase the cooling rate. Electrostatic atomizer. [4] 該ドライ放電の場合に、該コントローラは、該冷却源及び該電源を所定時間の間停 止させ、続いて該冷却源を起動してその冷却レイトを一時的に高める請求項 2記載 の静電霧化器。  [4] In the case of the dry discharge, the controller stops the cooling source and the power source for a predetermined time, and subsequently activates the cooling source to temporarily increase the cooling rate. Electrostatic atomizer. [5] 該ドライ放電の場合に、該コントローラは、該冷却レイトを段階的に高める請求項 1 記載の静電霧化器。  5. The electrostatic atomizer according to claim 1, wherein, in the case of the dry discharge, the controller increases the cooling rate stepwise. [6] 該ドライ放電の場合に、該コントローラは、該冷却レイトを段階的に高める請求項 2 記載の静電霧化器。  6. The electrostatic atomizer according to claim 2, wherein, in the case of the dry discharge, the controller increases the cooling rate stepwise. [7] 該ドライ放電の場合に、該コントローラは、該冷却レイトを段階的に高める請求項 3 記載の静電霧化器。  7. The electrostatic atomizer according to claim 3, wherein, in the case of the dry discharge, the controller increases the cooling rate stepwise. [8] 該ドライ放電の場合に、該コントローラは、該冷却レイトを段階的に高める請求項 4 記載の静電霧化器。 8. The electrostatic atomizer according to claim 4, wherein, in the case of the dry discharge, the controller increases the cooling rate stepwise. [9] 該ドライ放電の場合に、該コントローラは、該冷却レイトを最大冷却レイトまで高める 請求項 1から 8のいずれか 1項に記載の静電霧化器。 9. The electrostatic atomizer according to claim 1, wherein, in the case of the dry discharge, the controller increases the cooling rate to a maximum cooling rate. [10] 該コントローラが該冷却源を該所定時間の間停止させる場合、該コントローラは、該 冷却レイトを段階的に落とし、その後、該冷却源を停止させる請求項 3又は 4記載の 静電霧化器。 10. The electrostatic fog according to claim 3 or 4, wherein when the controller stops the cooling source for the predetermined time, the controller gradually drops the cooling rate and then stops the cooling source. Generator.
PCT/JP2006/314101 2005-07-15 2006-07-14 Electrostatic atomizer Ceased WO2007010873A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
JP2005207583A JP4396591B2 (en) 2005-07-15 2005-07-15 Electrostatic atomizer
JP2005-207583 2005-07-15

Publications (1)

Publication Number Publication Date
WO2007010873A1 true WO2007010873A1 (en) 2007-01-25

Family

ID=37668754

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP2006/314101 Ceased WO2007010873A1 (en) 2005-07-15 2006-07-14 Electrostatic atomizer

Country Status (2)

Country Link
JP (1) JP4396591B2 (en)
WO (1) WO2007010873A1 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007021374A (en) * 2005-07-15 2007-02-01 Matsushita Electric Works Ltd Electrostatic atomizer
WO2009136470A1 (en) * 2008-04-18 2009-11-12 Panasonic Electric Works Co., Ltd. Electrostatically atomizing device
JP2010064055A (en) * 2008-09-12 2010-03-25 Panasonic Electric Works Co Ltd Electrostatic atomizing device
CN102427888A (en) * 2009-03-19 2012-04-25 杜尔系统有限责任公司 Electrode Assembly For An Electrostatic Atomizer
EP2226127A4 (en) * 2007-12-25 2013-11-06 Panasonic Corp APPARATUS FOR GENERATING FINE OXIDATION AND REDUCTION PARTICLES

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP5149095B2 (en) * 2008-07-28 2013-02-20 パナソニック株式会社 Electrostatic atomizer and air conditioner using the same
JP5265997B2 (en) * 2008-09-12 2013-08-14 パナソニック株式会社 Electrostatic atomizer
CN102582293B (en) * 2012-02-29 2014-07-23 厦门大学 Electrospinning direct-writing closed-loop control system and control method

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3260150B2 (en) * 1990-11-12 2002-02-25 ザ プラクター アンド ギャムブル カンパニー Cartridge and electrostatic spray device
JP2005131549A (en) * 2003-10-30 2005-05-26 Matsushita Electric Works Ltd Electrostatic atomization apparatus

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4329672B2 (en) * 2004-10-28 2009-09-09 パナソニック電工株式会社 Electrostatic atomizer
JP4645239B2 (en) * 2004-06-25 2011-03-09 パナソニック電工株式会社 Electrostatic atomizer
JP4123203B2 (en) * 2004-07-15 2008-07-23 松下電器産業株式会社 Air conditioner
JP4329709B2 (en) * 2005-03-04 2009-09-09 パナソニック電工株式会社 Electrostatic atomizer
JP4329710B2 (en) * 2005-03-08 2009-09-09 パナソニック電工株式会社 Electrostatic atomizer
JP4475192B2 (en) * 2005-07-15 2010-06-09 パナソニック電工株式会社 Electrostatic atomizer
JP4396591B2 (en) * 2005-07-15 2010-01-13 パナソニック電工株式会社 Electrostatic atomizer
JP4511427B2 (en) * 2005-07-15 2010-07-28 パナソニック電工株式会社 Air conditioner with electrostatic atomization function

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3260150B2 (en) * 1990-11-12 2002-02-25 ザ プラクター アンド ギャムブル カンパニー Cartridge and electrostatic spray device
JP2005131549A (en) * 2003-10-30 2005-05-26 Matsushita Electric Works Ltd Electrostatic atomization apparatus

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007021374A (en) * 2005-07-15 2007-02-01 Matsushita Electric Works Ltd Electrostatic atomizer
EP2226127A4 (en) * 2007-12-25 2013-11-06 Panasonic Corp APPARATUS FOR GENERATING FINE OXIDATION AND REDUCTION PARTICLES
WO2009136470A1 (en) * 2008-04-18 2009-11-12 Panasonic Electric Works Co., Ltd. Electrostatically atomizing device
US8292202B2 (en) 2008-04-18 2012-10-23 Panasonic Corporation Electrostatically atomizing device
JP2010064055A (en) * 2008-09-12 2010-03-25 Panasonic Electric Works Co Ltd Electrostatic atomizing device
CN102427888A (en) * 2009-03-19 2012-04-25 杜尔系统有限责任公司 Electrode Assembly For An Electrostatic Atomizer
US9901942B2 (en) 2009-03-19 2018-02-27 Duerr Systems Gmbh Electrode assembly for an electrostatic atomizer
US10464084B2 (en) 2009-03-19 2019-11-05 Dürr Systems GmbH Electrode assembly for an electrostatic atomizer

Also Published As

Publication number Publication date
JP2007021374A (en) 2007-02-01
JP4396591B2 (en) 2010-01-13

Similar Documents

Publication Publication Date Title
CN100463727C (en) Electrostatic atomization device
JP4645239B2 (en) Electrostatic atomizer
US7567420B2 (en) Electrostatically atomizing device
US8448883B2 (en) Electrostatically atomizing device
JP4329672B2 (en) Electrostatic atomizer
JP2009125720A (en) Electrostatic atomizer
JP2005221676A5 (en)
WO2007010873A1 (en) Electrostatic atomizer
WO2007010871A1 (en) Electrostatic atomizer
WO2007138920A1 (en) Electrostatic atomizer
JP4329709B2 (en) Electrostatic atomizer
WO2007072776A1 (en) Electrostatic atomizer
JP4475192B2 (en) Electrostatic atomizer
JP4765772B2 (en) Electrostatic atomizer
JP4581561B2 (en) Electrostatic atomizer
JP2006247478A (en) Electrostatic atomization apparatus
JP4329710B2 (en) Electrostatic atomizer
JP5265997B2 (en) Electrostatic atomizer
JP5265999B2 (en) Electrostatic atomizer
HK1131091A (en) Electrostatically atomizing device
JP2010064055A (en) Electrostatic atomizing device
HK1103047B (en) Electrostatically atomizing device
HK1127704A (en) Electrostatic atomizing apparatus
HK1112207A (en) Electrostatic atomizer

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application
NENP Non-entry into the national phase

Ref country code: DE

122 Ep: pct application non-entry in european phase

Ref document number: 06781126

Country of ref document: EP

Kind code of ref document: A1