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WO2007001648A3 - Corrosion resistant metallurgical powder compositions, methods, and compacted articles - Google Patents

Corrosion resistant metallurgical powder compositions, methods, and compacted articles Download PDF

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Publication number
WO2007001648A3
WO2007001648A3 PCT/US2006/018156 US2006018156W WO2007001648A3 WO 2007001648 A3 WO2007001648 A3 WO 2007001648A3 US 2006018156 W US2006018156 W US 2006018156W WO 2007001648 A3 WO2007001648 A3 WO 2007001648A3
Authority
WO
WIPO (PCT)
Prior art keywords
corrosion resistant
powder compositions
metallurgical powder
methods
compacted articles
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/US2006/018156
Other languages
French (fr)
Other versions
WO2007001648A2 (en
Inventor
Christopher T Schade
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hoeganaes Corp
Original Assignee
Hoeganaes Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hoeganaes Corp filed Critical Hoeganaes Corp
Priority to EP06770194A priority Critical patent/EP1909997A2/en
Publication of WO2007001648A2 publication Critical patent/WO2007001648A2/en
Anticipated expiration legal-status Critical
Publication of WO2007001648A3 publication Critical patent/WO2007001648A3/en
Ceased legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C33/00Making ferrous alloys
    • C22C33/02Making ferrous alloys by powder metallurgy
    • C22C33/0257Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements
    • C22C33/0278Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5%
    • C22C33/0285Making ferrous alloys by powder metallurgy characterised by the range of the alloying elements with at least one alloying element having a minimum content above 5% with Cr, Co, or Ni having a minimum content higher than 5%
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F9/00Making metallic powder or suspensions thereof
    • B22F9/02Making metallic powder or suspensions thereof using physical processes
    • B22F9/06Making metallic powder or suspensions thereof using physical processes starting from liquid material
    • B22F9/08Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying
    • B22F9/082Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid
    • B22F2009/0824Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid
    • B22F2009/0828Making metallic powder or suspensions thereof using physical processes starting from liquid material by casting, e.g. through sieves or in water, by atomising or spraying atomising using a fluid with a specific atomising fluid with water
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2999/00Aspects linked to processes or compositions used in powder metallurgy

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
  • Mechanical Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Powder Metallurgy (AREA)

Abstract

Provided are corrosion resistant metallurgical powder compositions, corrosion resistant compacted articles prepared from metallurgical powder compositions, and methods of preparing the same. Corrosion resistant metallurgical powder compositions include as a major component, an iron-based powder and, as a minor component, alloy additives that include chromium, and carbon. Upon compaction and sintering, the iron-based powder and alloy additives form a dual phase alloy system. The dual phase alloy system is denoted by an admixed martensite and ferrite microstructure. This unique microstructure results in beneficial physical properties, such as for example, high strength, hardness, and ductility, impact energy, and fatigue endurance, while maintaining resistance to corrosion.
PCT/US2006/018156 2005-06-20 2006-05-10 Corrosion resistant metallurgical powder compositions, methods, and compacted articles Ceased WO2007001648A2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP06770194A EP1909997A2 (en) 2005-06-20 2006-05-10 Corrosion resistant metallurgical powder compositions, methods, and compacted articles

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
US69238705P 2005-06-20 2005-06-20
US60/692,387 2005-06-20
US11/385,292 2006-03-21
US11/385,292 US20060285989A1 (en) 2005-06-20 2006-03-21 Corrosion resistant metallurgical powder compositions, methods, and compacted articles

Publications (2)

Publication Number Publication Date
WO2007001648A2 WO2007001648A2 (en) 2007-01-04
WO2007001648A3 true WO2007001648A3 (en) 2007-12-27

Family

ID=37573522

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2006/018156 Ceased WO2007001648A2 (en) 2005-06-20 2006-05-10 Corrosion resistant metallurgical powder compositions, methods, and compacted articles

Country Status (3)

Country Link
US (2) US20060285989A1 (en)
EP (1) EP1909997A2 (en)
WO (1) WO2007001648A2 (en)

Families Citing this family (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7503304B2 (en) * 2003-03-31 2009-03-17 Hitachi Metals, Ltd. Internal engine piston and its production method
US8017070B2 (en) * 2007-05-17 2011-09-13 The Boeing Company Direct to metal sintering of 17-4PH steel
US20090162241A1 (en) * 2007-12-19 2009-06-25 Parker Hannifin Corporation Formable sintered alloy with dispersed hard phase
BRPI0805606A2 (en) * 2008-12-15 2010-09-14 Whirlpool S.A composition of particulate materials for forming self-lubricating sintered steel products, self-lubricating sintered steel product and process for obtaining self-lubricating sintered steel products
US9101982B2 (en) * 2009-01-12 2015-08-11 Metec Powder Metal Ab Multilevel parts from agglomerated spherical metal powder
JP5579839B2 (en) * 2010-05-25 2014-08-27 パナソニック株式会社 Metal powder for powder sintering lamination, manufacturing method of three-dimensional shaped article using the same, and three-dimensional shaped article obtained
US20120107170A1 (en) * 2010-11-03 2012-05-03 Kuen-Shyang Hwang Alloy steel powder and their sintered body
UA111115C2 (en) 2012-04-02 2016-03-25 Ейкей Стіл Пропертіс, Інк. cost effective ferritic stainless steel
CN103602899A (en) * 2013-10-10 2014-02-26 铜陵新创流体科技有限公司 Powder metallurgy alloy material and preparation method thereof
CN103602922B (en) * 2013-10-10 2016-01-20 铜陵新创流体科技有限公司 A kind of powder metallurgical ferrous alloy and preparation method thereof
JP6379850B2 (en) * 2013-10-11 2018-08-29 セイコーエプソン株式会社 Powder for laser sintering and method for producing structure
CN106011617B (en) * 2015-05-24 2018-07-13 山东瑞彬精密制造有限责任公司 A kind of valve for engine group
US10953465B2 (en) 2016-11-01 2021-03-23 The Nanosteel Company, Inc. 3D printable hard ferrous metallic alloys for powder bed fusion
CN107175330B (en) * 2017-06-07 2019-07-30 东北大学 A method of laser additive manufacturing 12CrNi2 alloy steel
EP4200452A4 (en) 2020-08-18 2024-10-09 Enviro Metals, LLC Metal refinement
CN118251281A (en) * 2021-10-14 2024-06-25 赫格纳斯公司 Alloy composition

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2719095A (en) * 1951-06-13 1955-09-27 American Electro Metal Corp Production of corrosion-resistant coatings on copper infiltrated ferrous skeleton bodies
US3176354A (en) * 1960-03-25 1965-04-06 Johns Manville Method of applying a free flowing insulating fill material
US4765836A (en) * 1986-12-11 1988-08-23 Crucible Materials Corporation Wear and corrosion resistant articles made from pm alloyed irons
US5653826A (en) * 1994-12-06 1997-08-05 Exxon Research And Engineering Company High strength dual phase steel plate with superior toughness and weldability
US20030136224A1 (en) * 2000-01-22 2003-07-24 Reinhard Sanger Method for producing angular, stainless shot-blasting abrasives based on an fe-cr-c alloy
US6866816B2 (en) * 2002-08-16 2005-03-15 Alloy Technology Solutions, Inc. Wear and corrosion resistant austenitic iron base alloy

Family Cites Families (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE427434B (en) * 1980-03-06 1983-04-11 Hoeganaes Ab IRON-BASED POWDER MIXED WITH ADDITION TO MIXTURE AND / OR DAMAGE
JPS60190552A (en) * 1984-03-12 1985-09-28 Sumitomo Metal Ind Ltd Sintered stainless steel and its manufacture
US4608099A (en) * 1984-10-10 1986-08-26 Amax Inc. General purpose maintenance-free constructional steel of superior processability
ZA851720B (en) * 1985-06-19 1986-09-08 Iscor Limited Special steels and their method of preparation
US4834800A (en) * 1986-10-15 1989-05-30 Hoeganaes Corporation Iron-based powder mixtures
US4834808A (en) * 1987-09-08 1989-05-30 Allegheny Ludlum Corporation Producing a weldable, ferritic stainless steel strip
US5069714A (en) * 1990-01-17 1991-12-03 Quebec Metal Powders Limited Segregation-free metallurgical powder blends using polyvinyl pyrrolidone binder
US5298055A (en) * 1992-03-09 1994-03-29 Hoeganaes Corporation Iron-based powder mixtures containing binder-lubricant
US5290336A (en) * 1992-05-04 1994-03-01 Hoeganaes Corporation Iron-based powder compositions containing novel binder/lubricants
US5330792A (en) * 1992-11-13 1994-07-19 Hoeganaes Corporation Method of making lubricated metallurgical powder composition
US5368630A (en) * 1993-04-13 1994-11-29 Hoeganaes Corporation Metal powder compositions containing binding agents for elevated temperature compaction
US5498276A (en) * 1994-09-14 1996-03-12 Hoeganaes Corporation Iron-based powder compositions containing green strengh enhancing lubricants
JP4439591B2 (en) * 1995-03-10 2010-03-24 パウドレックス、リミテッド Stainless steel powder and products made by powder metallurgy from the powder
US5681528A (en) * 1995-09-25 1997-10-28 Crs Holdings, Inc. High-strength, notch-ductile precipitation-hardening stainless steel alloy
US5976216A (en) * 1996-08-02 1999-11-02 Omg Americas, Inc. Nickel-containing strengthened sintered ferritic stainless steels

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2719095A (en) * 1951-06-13 1955-09-27 American Electro Metal Corp Production of corrosion-resistant coatings on copper infiltrated ferrous skeleton bodies
US3176354A (en) * 1960-03-25 1965-04-06 Johns Manville Method of applying a free flowing insulating fill material
US4765836A (en) * 1986-12-11 1988-08-23 Crucible Materials Corporation Wear and corrosion resistant articles made from pm alloyed irons
US5653826A (en) * 1994-12-06 1997-08-05 Exxon Research And Engineering Company High strength dual phase steel plate with superior toughness and weldability
US20030136224A1 (en) * 2000-01-22 2003-07-24 Reinhard Sanger Method for producing angular, stainless shot-blasting abrasives based on an fe-cr-c alloy
US6866816B2 (en) * 2002-08-16 2005-03-15 Alloy Technology Solutions, Inc. Wear and corrosion resistant austenitic iron base alloy

Also Published As

Publication number Publication date
US20060285989A1 (en) 2006-12-21
WO2007001648A2 (en) 2007-01-04
EP1909997A2 (en) 2008-04-16
US20120014827A1 (en) 2012-01-19

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