WO2007079694A1 - Gear type steeping stepless speed change device - Google Patents
Gear type steeping stepless speed change device Download PDFInfo
- Publication number
- WO2007079694A1 WO2007079694A1 PCT/CN2007/000121 CN2007000121W WO2007079694A1 WO 2007079694 A1 WO2007079694 A1 WO 2007079694A1 CN 2007000121 W CN2007000121 W CN 2007000121W WO 2007079694 A1 WO2007079694 A1 WO 2007079694A1
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- WO
- WIPO (PCT)
- Prior art keywords
- gear
- planetary
- output
- sun gear
- speed
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/72—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with a secondary drive, e.g. regulating motor, in order to vary speed continuously
Definitions
- the present invention relates to a shifting device, and more particularly to a gear stepless continuously variable transmission having a simple structure and a large shift range.
- the transmission is widely used in various occasions and fields, and the most common is used in various vehicles and other mechanical equipment.
- the transmission is available in both stepped and stepless versions, and most of today's automotive applications use step-variable transmissions. Since the efficiency of the step-variable transmission is not as efficient as that of the continuously variable transmission, a reliable and durable continuously variable transmission has been researched and developed in the automobile manufacturing industry to replace the existing stepped transmission.
- the continuously variable transmission used in automobiles only the steel belt type continuously variable transmission is known to be used in a small amount, and its superior performance is unparalleled in the step-variable transmission, but there are also some problems such as easy slippage, Large wear, short life, difficult to apply in large displacement vehicles. Therefore, people have been researching and developing all the time, and strive to develop a continuously variable transmission that can make up for the above shortcomings.
- An object of the present invention is to provide a gear stepless continuously variable transmission having a simple structure and a large shift range.
- a gear stepless continuously variable transmission device mainly comprises a planetary gear train and a one-way bearing, that is, a one-way clutch, the gear train includes an active sun gear connected to a power input end, and has 3 to 6 outputs engaged along the periphery of the active sun gear
- the planetary gear, the output planetary gear is mounted on the planetary carrier, the planetary carrier is fixedly connected with the power output end, the output planetary gears are cooperating in a ring gear, and the one-way bearing is a one-way clutch disposed on the ring gear.
- an input shaft is fixedly connected to the axis of the active sun gear, and the planetary carrier is fixedly connected to an output shaft, and a speed regulating sun gear is further arranged on the input shaft, and the outer gear of the speed regulating sun wheel has 3 Up to 6 speed-adjusting planetary gears, the speed-adjusting planetary gears are mounted on the planetary carrier, the planetary carrier is fixedly connected with the input shaft, and the speed-adjusting planetary gears are meshed together in the ring gear.
- the one-way bearing is a one-way clutch and a ring gear.
- the speed control sun gear, the active sun gear, the planetary carrier, and the output shaft and input shaft are set to the same axis.
- an input is fixedly connected at the center of the active sun gear.
- the shaft, the planetary wheel frame is fixedly connected to an output shaft, and the speed regulating sun wheel is further arranged on the input shaft, and the speed regulating sun gear is externally meshed with 3 to 6 speed regulating planetary wheels, and the speed regulating planetary wheels are mounted on the planetary wheel carrier.
- the revolutionary planetary wheel has a revolution diameter larger than the revolution diameter of the planetary gear, and each of the output planetary gears meshes with the ring gear, and an output sun gear is fixed on the output shaft, and the output sun gear is externally meshed with 3 to 6 planetary gears, and the planetary gear
- the planetary carrier is fixed in the ring gear, and the speed regulating planetary gear and the planetary gear are internally meshed in a ring gear.
- the first ring gear, the second ring gear, the one-way bearing, that is, the one-way clutch, the speed regulating sun gear, the active sun gear, the output sun gear, the planetary carrier, and the output shaft and the input shaft are arranged in the same axis.
- the present invention provides another improvement.
- the input shaft is fixedly connected to the active sun gear axis
- the planetary carrier is fixedly connected to an output shaft
- the second speed regulating sun is further disposed on the output shaft.
- the second speed-regulating sun gear has 3 to 6 speed-adjusting planetary gears
- each speed-adjusting planetary wheel is mounted on the planetary carrier, and each output planetary gear meshes with the first ring gear
- the first input ring has a first A speed regulating sun gear
- the first speed regulating sun gear is externally meshed with 3 to 6 planetary gears
- the planetary wheel carrier of the planetary gear is fixed on the first ring gear
- the speed regulating planetary wheel and the planetary gear are internally meshed with a second In the ring gear.
- the second ring gear, the first ring gear, the one-way bearing, that is, the one-way clutch, the first speed regulating sun gear, the active sun gear, the second speed regulating sun gear, the planetary carrier, and the output shaft and the input shaft are set to the same axis .
- the present invention can also be improved as follows: an input shaft is fixedly coupled to the center axis of the active sun gear, the planetary carrier is fixedly coupled to an output shaft, and a first speed regulating sun gear is further disposed on the input shaft.
- the first speed regulating sun gear has 3 to 6 speed-adjusting planetary gears, and each speed-adjusting planetary wheel is mounted on the planetary carrier.
- the revolution diameter of the speed-regulating planetary gear is larger than the revolution diameter of the planetary gear, and each output planetary gear Engaging with the first ring gear, a second speed regulating sun wheel that is rotatable relative to the output shaft is mounted coaxially on the output shaft, and the second speed regulating sun gear is externally engaged with 3 to 6 planet wheels, and the planet carrier of the planet gear Fixed in the first ring gear, the speed governing planet and the planet gear are internally meshed in a second ring gear.
- the second ring gear, the first ring gear, the one-way bearing, that is, the one-way clutch, the first speed regulating sun gear, the active sun gear, the second speed regulating sun gear, the planetary carrier, and the output shaft and the input shaft are set to the same axis .
- an input shaft is fixedly connected to the axis of the active sun gear
- the planetary carrier is fixedly connected with an output shaft
- the first speed regulating sun wheel is arranged on the input shaft
- the first speed regulating sun The outer circumference of the wheel is engaged with 3 to 6 speed-adjusting planetary gears
- the speed-adjusting planetary gears are fixed on the planetary carrier
- the output planetary gears mesh with the first ring gear
- a planetary carrier is fixed on the first ring gear
- the wheel carrier There are 3 to 6 planetary gears on the outer side
- a second ring gear is also meshed on the outer periphery of the speed-adjusting planetary gear
- the planet meshes with the outer circumference of the second ring gear
- a third ring gear is also engaged on the outer circumference of the planetary wheel.
- the progressive stepless speed change device of the present invention by the combination of the one-way bearing and the ring gear, produces a stepping effect in the fast and slow alternate driving, thereby realizing the stepless shifting form of the gear stage.
- This device can change the output speed and torque in time, and can continuously and continuously change the output so that the output can run to the best condition and the shift range is wide (should be designed).
- the engine's power output can be achieved at the best and high efficiency at any time, improving efficiency, reducing fuel consumption, reducing engine load, reducing exhaust emissions, and solving the problem of diesel smoke caused by the load of black smoke. Play an environmentally friendly role.
- the utility model has the advantages of simple structure, low manufacturing cost, less control components, convenient stepping and shifting operation, good inertia, high power transmission, wide range shifting, high precision adjustment, high transmission efficiency, wide application range, reliable operation and service life. long.
- FIG. 1 is a schematic structural view of a basic stepping principle of the present invention
- FIG. 2 is a schematic diagram of a basic structure of the present invention
- FIG. 3 is a schematic diagram of another basic structure of the present invention
- Figure 5 is a schematic structural view of a second embodiment of the present invention
- Figure 6 is a schematic structural view of a third embodiment of the present invention
- Figure 7 is a schematic structural view of a fourth embodiment of the present invention
- the present invention is a relatively simple structural form, which mainly comprises a planetary gear train and a one-way bearing, that is, a one-way clutch.
- the basic device structure The gear train includes an active sun gear 31 connected to the power input end, and three to six output planetary gears 41 are meshed along the periphery of the active sun gear 31.
- the output planetary gears 41 are mounted on the planetary carrier 51, the planetary carrier 51 and the power output end.
- each of the output planet gears 41 is internally meshed in a first ring gear 101.
- the first ring gear 101 is further provided with a one-way bearing 111, which is a one-way bearing that realizes one-way rotation of the first ring gear 101.
- the invention relates to a gear stepless stepless speed change device, which has good inertia and mechanical form stepping speed increasing effect.
- the output planetary gear 41 and the planetary carrier 51 are output ends, the revolution speed of the planetary carrier 51 is the output rotational speed, the active sun gear 31 is the input end, and the first ring gear 101 is used as the shifting speed.
- the power for driving the first ring gear 101 can be taken from the input shaft or the output shaft, and the first ring gear 101 rotates in the same direction as the active sun gear 31.
- the one-way bearing that is, the one-way clutch 111, is a member that is fitted over the first ring gear 101 or fixed to the first ring gear 101, so that the first ring gear 101 can only rotate in one direction.
- the ratio of the rotational speed of the first ring gear 101 to the revolution of the output planetary gear 41 is 1:0.7.
- the speed ratio of the rotational speed of the active sun gear 31 and the output planetary gear 41 is set to 3. 5:1. If the rotational speed of the active sun gear 31 is constant at a certain value, such as 1000 rpm, the first ring gear 101 is not added to the operation, at this time, the rotational speed of the output planetary gear 41 is 286 rpm, and the rotational speed of the output end is the most. Slow, the most torque.
- the rotational speed of the output end is to be increased, only the first ring gear 101 has a certain rotational speed, and the rotational speed of the first ring gear 101 is applied to the output end by the speed ratio of the planetary gear 41, such as the first ring gear.
- the rotational speed of 101 is 200 rpm
- the revolution of the output planetary gear 41 is increased to 286 rpm / 140 rpm / 426 rpm, and the overall output speed is increased.
- the revolution of the output planet 41 reaches 1266 rpm, and the output speed reaches a high speed.
- the operation of the first ring gear 101 is constantly alternated and changed between rotation and pause.
- the specific situation is as follows: When the speed is increased or stabilized at a certain speed, and because the resistance of the output end is overcome, the torque of the first ring gear 101 cannot overcome the resistance, and the one-way bearing, that is, the one-way clutch 111 is automatically The first ring gear 101 is locked so that it cannot be reversed (resistance bounce), so that the active sun gear 31 has a short and stable borrowing point to drive the rotation of the output planet gear 41 and drive the output planet carrier 51. In the revolution, until the resistance of the output carrier 51 decreases, the rotation of the first ring gear 101 is advanced.
- the one-way bearing that is, the one-way clutch 111 automatically locks the first.
- a ring gear 101 makes it impossible to reverse (resistance bounce), and the resistance at the output end is overcome by the active sun gear and the output planet gear 41. The resistance to the output is reduced, and the first ring gear 101 is again advanced.
- the resistance is large, the span of the advance is small, and the span of the resistance hour is large, which produces the consistency of the speed ratio from the low speed to the high speed.
- the first ring gear 101 in the stepping operation, can be supported by the torsion of the main sun gear 31 at different rotation speeds, and the first sun gear 31 can obtain the first ring gear 101 again.
- the support of the speed, the fusion and complementation of the two speeds produces the effect of stepless speed change.
- Embodiment 1 As shown in FIG. 4, the embodiment mainly includes a support frame 11 .
- the support frame 11 is equipped with a planetary gear train.
- the gear train includes: an active sun gear 31 and a fixed sun gear 31 fixed connection.
- the input shaft 21 has three to six output planetary gears 41 meshed around the active sun gear 31.
- the output planetary gears 41 are mounted on the planetary carrier 51, and the planetary carrier 51 is connected to the output shaft 61 for input in front of the active sun gear 31.
- a first speed regulating sun gear 71 is further disposed on the shaft 21, and the first speed regulating sun gear 71 is externally engaged with 3 to 6 speed regulating planetary wheels 91.
- the speed regulating planetary wheel 91 is mounted on the planetary carrier 81, and the planetary carrier 81 is fixed on the input shaft 21, the speed control planetary gear 91, the output planetary gear 41 meshes with the first ring gear 101, and the one-way bearing 111 is mounted on the first ring gear 101, and the one-way bearing is one-way.
- the clutch 111 is fixed in the support frame, the first speed regulating sun gear 71, the active sun gear 31, the planetary carrier 81, 51 and the output shaft 61, the input shaft 21, the first ring gear 101, and the one-way bearing, that is, the one-way clutch 111 Set for the same axis. ' ⁇
- the working process and principle are as follows:
- the input shaft 21, the carrier 81, and the active sun gear 31 rotate in a clockwise direction, and the active sun gear 31 drives each of the output planetary gears 41 to rotate counterclockwise while outputting the planetary gear 41 as a whole.
- the inner ring of one ring gear 101 revolves clockwise, and the overall revolution of the output planet gear 41 drives the planetary carrier 51 and the output shaft 61 to rotate.
- the reverse rotation of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111.
- the output shaft 61 has a power output.
- the output shaft 61 can have the slowest speed and the maximum torque at this time. , that is, as the speed output of a gear.
- the rotation of the input shaft 21 simultaneously drives the planetary carrier 81 to rotate in the same direction, and then drives the speed-regulating planetary gears 91 to rotate counterclockwise and the speed-adjusting planetary gear 91 as a whole rotates clockwise along the inner ring of the first ring gear 101.
- the speed planetary gear 91 further drives the first speed control sun gear 71 to rotate at a high speed clockwise direction.
- the reverse rotation of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111, so that a temporarily fixed borrowing point can be provided, and the output planet rotating counterclockwise
- the wheel 41 pushes the planetary carrier 51 and the output shaft 61 to rotate in a clockwise direction at a low speed and a large torque.
- a braking mechanism can be used to adjust the rotational speed of the first adjustable sun gear 71 according to the demand of the rotational speed of the output shaft 61.
- the first regulating sun gear 71 The braking speed is transmitted to the first ring gear 101 via the speed regulating planetary gear 91, and the first ring gear 101 drives the output planet 41 again, and the rotation speed is transmitted to the output shaft 61 at a set speed 3 ⁇ 4 in the clockwise direction. And accumulating with the original rotational speed of the output shaft 61, the rotational speed of the output shaft 61 is increased.
- the more the rotational speed of the first speed regulating sun gear 71 is controlled the more the rotational speed is applied to the output shaft 61.
- the faster the rotational speed of the first speed regulating sun gear 71 the slower the rotational speed of the output shaft 61.
- the stepless speed change device mainly comprises a support frame 11 , a planetary gear train is mounted in the support frame 11 , the gear train includes an active sun gear 31 , and the active sun gear 31 is fixedly connected to the input shaft 21 , and is meshed along the periphery of the active sun gear 31 to 3 6 output planetary gears 41, the output planetary gears 41 are mounted on the planetary carrier 51, the planetary carrier 51 is connected to the output shaft 61, and a first speed regulating sun gear 71 is further disposed on the input shaft 21 in front of the active sun gear 31.
- the first speed regulating sun gear 71 is externally engaged with 3 to 6 speed regulating planetary gears 92.
- the speed regulating planetary gears 92 are mounted on the planetary carrier 51, and the revolution diameter of the speed regulating planetary gear 92 is larger than the revolution diameter of the planetary gear 41.
- Each of the output planet gears 41 meshes with the first ring gear 101, and an output sun gear 122 is fixed to the output shaft 61.
- the output sun gear 122 is externally meshed with 3 to 6 planet gears 131.
- the planet carrier of the planetary gears 131 is fixed at the In the ring gear 101, the first ring gear 101 is mounted with a one-way bearing, that is, a one-way clutch 111.
- the one-way bearing that is, the one-way clutch 111 is fixed in the support frame, and the speed control planetary gear 92 meshes with the planet 131 at the same time.
- the first speed regulating sun gear 71, The active sun gear 31, the output sun gear 122, the planetary carrier 51, the output shaft 61, the input shaft 21, the second ring gears 141, 101, and the one-way bearing, that is, the one-way clutch 111 are disposed on the same axis.
- the overall revolution of the output planet gear 41 drives the planet carrier 51 and the output sun gear 122 and the output shaft 61 to rotate.
- the reverse direction of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111, and the output shaft 61 is 61. There is power output. If the first ring gear 101 is not rotated in the clockwise direction, there is no power for speed increase.
- the rotation speed of the output shaft 61 is the slowest and the torque is the largest, and the rotation of the planetary carrier 51 drives the output sun gear 122 to rotate in the same direction.
- the speed regulating planetary gears 92 rotate in the counterclockwise direction and revolve in the clockwise direction along the inner ring of the second ring gear 141, and the speed regulating planetary gear 92 drives the first speed regulating sun gear 71 to rotate in a high speed clockwise direction, and outputs the sun gear 122.
- the clockwise rotation causes the planetary wheel 131 to rotate counterclockwise, and the counterclockwise rotation of the planetary gear 131 pushes the second ring gear 141 to also rotate counterclockwise, and the power is transmitted to the first tone through the speed regulating planetary gear 92.
- the turning speed of the first speed regulating sun gear 71 is further accelerated. If the output shaft 61 needs to overcome a large resistance, the first speed regulating sun gear 71 is arbitrarily freely rotated without control, and the reverse rotation of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111, thus A temporarily stable borrowing point can be provided to the counterclockwise output planetary gear 41 to push the carrier 51 and the output shaft 61 to rotate clockwise at a low speed and a large torque. If the resistance of the output shaft 61 is not large and the output rotation speed needs to be increased, the brake mechanism can be utilized.
- the rotation speed of the first speed regulating sun gear 71 is controlled according to the requirement of the rotation speed of the output shaft 61.
- the controlled speed of the first speed regulating sun gear 71 drives the second ring gear 141, the planetary gear 131, and the first tooth through the speed regulating planetary gear 92.
- the ring 101, and then the output planetary gear 41 applies the rotation speed controlled to the first speed regulating sun gear 71 to the output shaft 61 clockwise according to the set speed ratio (cycle attenuation), and the original output shaft 61
- the output speed increases.
- the more the rotational speed of the first speed regulating sun gear 71 is controlled the faster the rotational speed is applied to the output shaft 61.
- the faster the rotational speed of the first speed regulating sun gear 71 the slower the rotational speed of the output shaft 61, thus It is very effective and can continuously change the output speed and torque to achieve the goal of light level shifting. ⁇
- Embodiment 3 As shown in FIG.
- the embodiment includes an input shaft 21, an output shaft 61, an output planetary gear 41, a speed control planetary gear 92, a planetary gear 131, a first ring gear 101, a second ring gear 141, a first speed regulating sun gear 71, and a second tone.
- the first sun gear 71 and the second sun gear 123 are respectively controlled by a brake mechanism, and the first sun gear 71 is rotatable around the input shaft 21 and input
- the rotation of the shaft 21 is phase-separated, and the second speed regulating sun gear 123 is rotatable about the output shaft 61 and separated from the rotation of the output shaft 61.
- the input shaft 21 rotates in synchronism with the active sun gear 31. They may be of a unitary structure or may be fixedly coupled, or may be of a separate structure and intermeshing by internal and external teeth to achieve synchronization of rotation.
- the output planetary gear 41 and the speed control planetary gear 92 have an integrated planetary carrier 51 fixed to the output shaft 61; the carrier of the planetary gear 131 is fixed to the first ring gear 101; the output planetary gear 41 is engaged Between the first ring gear 101 and the active sun gear 31, the speed regulating planetary gear 92 meshes between the second ring gear 141 and the second speed regulating sun gear 123, and the planetary gear 131 meshes with the second ring gear 141 and the first Between the speed regulating sun gears 71; the first ring gear 101 is supported on the one-way clutch 111 which can restrict the direction of rotation thereof, and functions to prevent the first ring gear 101 from rotating in the counterclockwise direction. (The counterclockwise direction mentioned here is in the direction of the power input, that is, the counterclockwise direction from the input shaft to the output shaft, and the clockwise or counterclockwise directions mentioned below are also the same.)
- the wheel frame is locked by the one-way clutch 111 to rotate counterclockwise, so that when the input shaft 21 rotates clockwise at a constant rotation speed,
- the output planetary gear 41 rotates counterclockwise, and also pushes the planetary carrier 51 of the output planetary gear 41 and the speed regulating planetary gear 92 and the output shaft 61 to rotate clockwise.
- the first Any one of the speed regulating sun gear 71 or the second speed regulating sun gear 123 is fixed, and the other is adjusted by a brake mechanism, which may be liquid flow stagnation, magnetic braking, rolling braking or friction system. Any of the moving devices.
- the working principle and process are as follows: When the input sun gear 21 rotates clockwise and stabilizes at a speed, the output planetary gear 41 is rotated counterclockwise (ie, reversed), and the planetary carrier 51 is pushed to revolve clockwise (output The shaft is fixed to the planetary carrier for power output). When the output shaft 61 is loaded, the first ring gear 101 rotates counterclockwise under the driving of the output planetary gear 41. Due to the reverse rotation of the first ring gear 101, the output planetary gear 41 loses contact with the first ring gear 101. At the point of focus, the output planet gear 41 cannot push the planet carrier 51 to rotate clockwise, and the output shaft 61 has no power output.
- a one-way clutch 111 is added to the first ring gear 101, and the one-way clutch 111 locks the first ring gear 101 so that it cannot be reversed, so that the output planetary gear 41 has a support for the clockwise rotation of the planetary carrier 51.
- the output shaft 61 generates a power output, and the output at this time is set to be the slowest and the maximum torque (ie, the first gear).
- the torque of 101 is insufficient to overcome the thrust of the output planetary gear 41 (the first ring gear 101 is reversed), and the locking of the one-way clutch 111 prevents the first ring gear 141 from being reversed, thereby ensuring the output is the slowest and the largest.
- the rotational speed of the torsion force can increase the output rotational speed when the torque applied to the first ring gear 101 can overcome the thrust of the output planetary gear 41, that is, the first ring gear 101 is rotated.
- the opposite is deceleration.
- the purpose of adjusting the rotation speed of the planetary carrier 51 can also be assisted.
- the brake mechanism can adopt the gear pump mode, that is, the gear seal is installed in the pump body, and the pump body has an oil inlet passage and a drain passage, and the oil inlet passage is connected.
- flow control is provided on the side of the drain.
- the hydraulic oil After the wheel rotates, the hydraulic oil is driven to be sucked into the pump body from the oil inlet (or actively supplied to the pump body) and discharged from the oil drain; if the flow control valve does not work, the hydraulic oil will act as a gear pump. Under the fast cycle. Since the first ring gear is supported on the one-way clutch that can restrict its rotation direction, it cannot rotate and is in a stationary state. At this time, the output shaft has a relatively low rotational speed and the maximum torque.
- the hydraulic oil can not be completely discharged, and the resistance of the liquid flow will make the speed control sun wheel completely unable to rotate.
- the first ring gear reaches the highest speed driven by the speed regulating planetary wheel of the input shaft. The speed, while the output shaft speed is also reached at the same time, the torque is the smallest.
- the brake mechanism utilizes the pressure change of the hydraulic oil to alleviate the impact change of the input shaft speed, thereby realizing the shifting. It utilizes the hydraulic fluid flow stagnation differential and adjusts the internal power ratio with the circulating liquid flow, so that the input shaft power is adjusted and collected on the output shaft.
- the valve can continuously control the flow of the circulating liquid flow, so continuous use can be used The means for controlling the flow valve opening is adjusted to achieve shifting.
- the magnetic brake mechanism it can be realized by using a coiled coil.
- the magnetic force generated by it is opposite to (or locked) to the direction of rotation of each speed regulating sun gear, that is, when When each of the speed control sun wheels rotates clockwise, the energized coil generates a magnetic field force in a counterclockwise direction.
- an iron core is arranged in the coil, and the iron core is moved by the hydraulic mechanism to change the magnetic flux of the coil, thereby changing the magnitude of the magnetic field force, thereby realizing the speed regulating sun.
- the rotational speed of the wheel changes steplessly between the two states of maximum speed and complete stop.
- a stator and a rotor rotating relative to the stator may be included, and the stator and the rotor are disposed to be relatively axially movable, and a flange is integrally provided on the stator and the rotor, respectively.
- the flanges are respectively recessed on the opposite faces in the circumferential direction with arc-shaped ring rails, so that a circumferential raceway is formed between the stator flange and the rotor flange, and a plurality of balls are evenly arranged in the circumferential roll in a rollable manner In the road, a line contact is formed between the ball and the circumferential raceway.
- the rotor sleeve is placed on a mandrel integrally extended on the stator, and the needle and the mandrel have needle rollers arranged in the axial direction and uniformly arranged in the circumferential direction.
- the working principle is briefly described as follows.
- the stator is fixed on the non-rotating component of the device, and the rotor is fixed to the rotating component of the device. When the rotor is not applied with axial force, it is freely rotated by the needle and the ball around the mandrel of the stator. Each ball rotates along the circumferential raceway while revolving.
- Embodiment 4 As shown in FIG. The embodiment includes an input shaft 21, an output shaft 61, an output planetary gear 41, a speed control planetary gear 92, a planetary gear 131, a first ring gear 101, a second ring gear 141, and a first speed regulating sun controlled by a brake mechanism.
- the wheel 71, the second speed regulating sun gear 123, the active sun gear 31, the first speed regulating sun gear 71 rotate about the input shaft 21, and the rotation thereof is separated from the rotation of the input shaft; the carrier of the planetary wheel 131 and the first ring gear 101 phase fixing; wherein, the output planetary gear 41 and the speed regulating planetary gear 92 have an integrated planetary carrier 51, the wheel carrier 51 is fixed to the output shaft 61; 41 is engaged between the first ring gear 101 and the active sun gear 31, the speed regulating planetary gear 92 is meshed between the second ring gear 141 and the speed regulating sun gear 28, and the planetary gears 131 are meshed with the second ring gear 141 and the second Between the speed regulating sun gears 123; the first ring gear 101 is supported on a one-way clutch 111 that can restrict its direction of rotation.
- the output planetary gear 41 rotates counterclockwise. Since the first ring gear 101 is locked by the one-way clutch 111, it cannot rotate counterclockwise, so The output planetary wheel 41 rotates counterclockwise while driving the planetary carrier 51 and the output shaft 61 for clockwise rotation output, and the speed regulating planetary gear 92 rotates counterclockwise, because the resistance of the second ring gear 141 is greater than that of the first speed regulating sun gear 28 Resistance, so the first speed sun gear 28 is driven to rotate clockwise. If the load needs to be increased, the speed of the first speed regulating sun gear 28 is limited by the braking mechanism.
- the first speed regulating sun gear 28 When the resistance of the first speed regulating sun gear 28 is greater than the resistance of the second ring gear 141, the first speed is adjusted.
- the planet gears 92 transmit power through the second ring gear 141 to the planet gears 131, causing the first ring gear 101 to rotate clockwise and increase the output speed.
- the rotation speed of the first speed regulating sun gear 28 is completely released or the rotation speed is increased, the output rotation speed can be lowered to achieve the purpose of shifting.
- Embodiment 5 As shown in FIG. The embodiment includes an input shaft 21, an output shaft 61, an output planetary gear 41, a speed control planetary gear 92, a planetary gear 131, a first ring gear 101, a second ring gear 141, and a third ring gear 143, which are controlled by a brake mechanism.
- the speed regulating sun gear 71, the active sun gear 31, etc., the speed regulating sun gear 71 rotates about the input shaft 21, and the rotation thereof is separated from the rotation of the input shaft 21;
- the wheel carrier of the planetary gear 131 is fixed to the first ring gear 101;
- the second ring gear 141 is integrally provided with a sun gear portion 142 with external teeth;
- the third ring gear 143 is fixed by a fixing device; wherein the output planet gear 41 and the speed regulating planet gear 92 have an integrated planet carrier 51
- the planetary carrier 51 is fixedly coupled to the output shaft 61;
- the output planetary gear 41 is meshed between the first ring gear 101 and the active sun gear 31, and
- the speed regulating planetary gear 92 is meshed with the second ring gear 141 and the speed regulating sun gear 71.
- the first ring gear 101 is supported on the one-way clutch 111 that can restrict its direction of rotation.
- the speed regulating planetary gear 92 passes the power through the second ring gear 141, the sun gear portion 142 on the second ring gear 141, and the planetary gear 131.
- the first ring gear 101 then converges on the output shaft 61, and the rotational speed of the output shaft 61 is increased; otherwise, it is decelerated.
- the brake mechanism described above may be a flow stagnation, a magnetic brake, a rolling brake or a friction brake device.
- the above-mentioned shifting device has a good sliding inertia, which can reduce energy consumption more effectively.
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Abstract
Description
一种齿轮步进式无级变速装置 技术领域 Gear stepless continuously variable transmission device
本发明涉及一种变速装置, 具体地说是一种结构简单、 变速范围大的 齿轮步进式无级变速装置。 The present invention relates to a shifting device, and more particularly to a gear stepless continuously variable transmission having a simple structure and a large shift range.
背景技术 Background technique
随着工业化进程的进一步深化,变速器广范的应用在各种场合和领域, 最常见的是用于各种车辆等机械设备上。 变速器分有级和无级二种变速形 式, 在当今的汽车领域里大部份是应用有级变速器。 又因有级变速器的效 率没有无级变速器的效率高, 所以在汽车制造业里人们一直在研究和开发 着可靠耐用的无级变速器来替代现有的有级变速器。 现今应用在汽车上的 无级变速器, 已知的只有钢带式无级变速器在少量地应用, 其表现出优越 的性能是有级变速器无可比拟的, 但也存在一些问题, 如易打滑、磨损大、 寿命短、 难以在大排量的汽车上应用等。 所以人们一直都及力地研究和开 发, 力争能开发出一种能弥补以上不足的无级变速器。 With the further deepening of the industrialization process, the transmission is widely used in various occasions and fields, and the most common is used in various vehicles and other mechanical equipment. The transmission is available in both stepped and stepless versions, and most of today's automotive applications use step-variable transmissions. Since the efficiency of the step-variable transmission is not as efficient as that of the continuously variable transmission, a reliable and durable continuously variable transmission has been researched and developed in the automobile manufacturing industry to replace the existing stepped transmission. Nowadays, the continuously variable transmission used in automobiles, only the steel belt type continuously variable transmission is known to be used in a small amount, and its superior performance is unparalleled in the step-variable transmission, but there are also some problems such as easy slippage, Large wear, short life, difficult to apply in large displacement vehicles. Therefore, people have been researching and developing all the time, and strive to develop a continuously variable transmission that can make up for the above shortcomings.
发明内容 Summary of the invention
本发明的目的是提供一种结构简单、 变速范围大的齿轮步进式无级变速 装置。 SUMMARY OF THE INVENTION An object of the present invention is to provide a gear stepless continuously variable transmission having a simple structure and a large shift range.
为了达到上述目的要求, 本发明釆用如下方案实现: In order to achieve the above object, the present invention is achieved by the following scheme:
一种齿轮步进式无级变速装置, 主要包括行星齿轮系与单向轴承即单 向离合器, 该齿轮系包括一连接动力输入端的主动太阳轮, 沿主动太阳轮 周边啮合有 3至 6个输出行星轮, 输出行星轮安装在行星轮架上, 行星轮 架与动力输出端固定连接, 各输出行星轮共同啮合于一齿圈中, 单向轴承 即单向离合器设置于齿圈上。 A gear stepless continuously variable transmission device mainly comprises a planetary gear train and a one-way bearing, that is, a one-way clutch, the gear train includes an active sun gear connected to a power input end, and has 3 to 6 outputs engaged along the periphery of the active sun gear The planetary gear, the output planetary gear is mounted on the planetary carrier, the planetary carrier is fixedly connected with the power output end, the output planetary gears are cooperating in a ring gear, and the one-way bearing is a one-way clutch disposed on the ring gear.
作为对上述方案的一种改进, 在主动太阳轮轴心处固定连接有输入轴, 行星轮架固定连接一输出轴, 在输入轴上还设置有调速太阳轮, 调速太阳 轮外啮合有 3至 6个调速行星轮, 调速行星轮安装在行星轮架上, 行星轮 架与输入轴固定连接, 各调速行星轮共同啮合于齿圈内, 单向轴承即单向 离合器、 齿圈、 调速太阳轮、 主动太阳轮、 行星轮架以及输出轴、 输入轴 为同一轴心设置。 As an improvement to the above solution, an input shaft is fixedly connected to the axis of the active sun gear, and the planetary carrier is fixedly connected to an output shaft, and a speed regulating sun gear is further arranged on the input shaft, and the outer gear of the speed regulating sun wheel has 3 Up to 6 speed-adjusting planetary gears, the speed-adjusting planetary gears are mounted on the planetary carrier, the planetary carrier is fixedly connected with the input shaft, and the speed-adjusting planetary gears are meshed together in the ring gear. The one-way bearing is a one-way clutch and a ring gear. The speed control sun gear, the active sun gear, the planetary carrier, and the output shaft and input shaft are set to the same axis.
同时,上述方案也可作如下改进,在主动太阳轮轴心处固定连接有输入 轴, 行星轮架固定连接一输出轴, 在输入轴上还设置有调速太阳轮, 调速 太阳轮外啮合有 3至 6个调速行星轮, 各调速行星轮安装在行星轮架上, 调速行星轮的公转直径大于行星轮的公转直径,各输出行星轮与齿圈啮合, 在输出轴上固定有一输出太阳轮, 输出太阳轮外啮合有 3至 6个行星轮, 行星轮的行星轮架固定于齿圈中, 调速行星轮与行星轮共同内啮合于一齿 圈中。 第一齿圈、 第二齿圈、 单向轴承即单向离合器、 调速太阳轮、 主动 太阳轮、 输出太阳轮、 行星轮架以及输出轴、 输入轴为同一轴心设置。 At the same time, the above scheme can also be improved as follows: an input is fixedly connected at the center of the active sun gear. The shaft, the planetary wheel frame is fixedly connected to an output shaft, and the speed regulating sun wheel is further arranged on the input shaft, and the speed regulating sun gear is externally meshed with 3 to 6 speed regulating planetary wheels, and the speed regulating planetary wheels are mounted on the planetary wheel carrier. The revolutionary planetary wheel has a revolution diameter larger than the revolution diameter of the planetary gear, and each of the output planetary gears meshes with the ring gear, and an output sun gear is fixed on the output shaft, and the output sun gear is externally meshed with 3 to 6 planetary gears, and the planetary gear The planetary carrier is fixed in the ring gear, and the speed regulating planetary gear and the planetary gear are internally meshed in a ring gear. The first ring gear, the second ring gear, the one-way bearing, that is, the one-way clutch, the speed regulating sun gear, the active sun gear, the output sun gear, the planetary carrier, and the output shaft and the input shaft are arranged in the same axis.
出于相同的发明构思, 本发明提供了另一种改进方案, 在主动太阳轮 轴心处固定连接有输入轴, 行星轮架固定连接一输出轴, 在输出轴上还设 置有第二调速太阳轮, 第二调速太阳轮外啮合有 3至 6个调速行星轮, 各 调速行星轮安装在行星轮架上, 各输出行星轮与第一齿圈啮合, 在输入轴 上设有第一调速太阳轮, 第一调速太阳轮外啮合有 3至 6个行星轮, 行星 轮的行星轮架固定于第一齿圈上, 调速行星轮与行星轮共同内啮合于一第 二齿圈中。 第二齿圈、 第一齿圈、 单向轴承即单向离合器、 第一调速太阳 轮、 主动太阳轮、 第二调速太阳轮、 行星轮架以及输出轴、 输入轴为同一 轴心设置。 For the same inventive concept, the present invention provides another improvement. The input shaft is fixedly connected to the active sun gear axis, the planetary carrier is fixedly connected to an output shaft, and the second speed regulating sun is further disposed on the output shaft. The second speed-regulating sun gear has 3 to 6 speed-adjusting planetary gears, and each speed-adjusting planetary wheel is mounted on the planetary carrier, and each output planetary gear meshes with the first ring gear, and the first input ring has a first A speed regulating sun gear, the first speed regulating sun gear is externally meshed with 3 to 6 planetary gears, the planetary wheel carrier of the planetary gear is fixed on the first ring gear, and the speed regulating planetary wheel and the planetary gear are internally meshed with a second In the ring gear. The second ring gear, the first ring gear, the one-way bearing, that is, the one-way clutch, the first speed regulating sun gear, the active sun gear, the second speed regulating sun gear, the planetary carrier, and the output shaft and the input shaft are set to the same axis .
同样在相同发明构思前提下,本发明也可作如下改进, 在主动太阳轮 轴心处固定连接有输入轴, 行星轮架固定连接一输出轴, 在输入轴上还设 置有一第一调速太阳轮,.第一调速太阳轮外啮合有 3至 6个调速行星轮, 各调速行星轮安装在行星轮架上, 调速行星轮的公转直径大于行星轮的公 转直径, 各输出行星轮与第一齿圈啮合, 在输出轴同轴心安装有一可相对 输出轴转动的第二调速太阳轮,第二调速太阳轮外啮合有 3至 6个行星轮, 行星轮的行星轮架固定于第一齿圈中, 调速行星轮与行星轮共同内啮合于 一第二齿圈中。 第二齿圈、 第一齿圈、 单向轴承即单向离合器、 第一调速 太阳轮、 主动太阳轮、 第二调速太阳轮、 行星轮架以及输出轴、 输入轴为 同一轴心设置。 Also in the premise of the same inventive concept, the present invention can also be improved as follows: an input shaft is fixedly coupled to the center axis of the active sun gear, the planetary carrier is fixedly coupled to an output shaft, and a first speed regulating sun gear is further disposed on the input shaft. The first speed regulating sun gear has 3 to 6 speed-adjusting planetary gears, and each speed-adjusting planetary wheel is mounted on the planetary carrier. The revolution diameter of the speed-regulating planetary gear is larger than the revolution diameter of the planetary gear, and each output planetary gear Engaging with the first ring gear, a second speed regulating sun wheel that is rotatable relative to the output shaft is mounted coaxially on the output shaft, and the second speed regulating sun gear is externally engaged with 3 to 6 planet wheels, and the planet carrier of the planet gear Fixed in the first ring gear, the speed governing planet and the planet gear are internally meshed in a second ring gear. The second ring gear, the first ring gear, the one-way bearing, that is, the one-way clutch, the first speed regulating sun gear, the active sun gear, the second speed regulating sun gear, the planetary carrier, and the output shaft and the input shaft are set to the same axis .
同样地, 在相同发明能构思前提下, 在主动太阳轮轴心处固定连接有 输入轴, 行星轮架固定连接一输出轴, 在输入轴上设有第一调速太阳轮, 第一调速太阳轮外周啮合有 3至 6个调速行星轮, 调速行星轮固接于行星 轮架上, 各输出行星轮与第一齿圈啮合, 第一齿圈上固设有一行星轮架, 轮架上设有 3至 6个行星轮; 在调速行星轮外周还啮合一第二齿圈, 行星 轮啮合于第二齿圈外周, 在行星轮外周还啮合一第三齿圈, 第一齿圈、 第 二齿圈、 第三齿圈、 单向轴承即单向离合器、 第一调速太阳轮、 主动太阳 轮、 行星轮架及输出轴、 输入轴为同一轴心设置 Similarly, under the premise that the same invention can be conceived, an input shaft is fixedly connected to the axis of the active sun gear, the planetary carrier is fixedly connected with an output shaft, and the first speed regulating sun wheel is arranged on the input shaft, and the first speed regulating sun The outer circumference of the wheel is engaged with 3 to 6 speed-adjusting planetary gears, the speed-adjusting planetary gears are fixed on the planetary carrier, and the output planetary gears mesh with the first ring gear, and a planetary carrier is fixed on the first ring gear, the wheel carrier There are 3 to 6 planetary gears on the outer side; a second ring gear is also meshed on the outer periphery of the speed-adjusting planetary gear, the planet The wheel meshes with the outer circumference of the second ring gear, and a third ring gear is also engaged on the outer circumference of the planetary wheel. The first ring gear, the second ring gear, the third ring gear, the one-way bearing, that is, the one-way clutch and the first speed regulating sun gear , active sun gear, planetary carrier and output shaft, input shaft set for the same axis
本发明的渐进式无级变速装置, 通过单向轴承与齿圈的结合, 在快、 慢 速交替驱动中产生了步进的效果, 从而实现了齿轮级的无级变速形式。 本装 置能及时改变输出的转速及扭力, 能连续不间断快慢速的变换, 使输出运转 到最佳的状态, 变速范围宽 (应设计要求)。 可随时使发动机的动力输出达到 最好和高效的状态, 提高了效率, 减少了燃油损耗, 减轻了发动机负荷, 减 少了废气排放, 可以解决柴油发'动机因为负荷产生的冒黑烟的问题, 起到环 保作用。 其结构简单, 制造成本低, 控制元件少, 步进变速操作方便, 具有 良好的惯性; 可实现大功率传动, 宽范围变速, 高精度调节, 传动效率高, 适用范围广, 工作可靠, 使用寿命长。 The progressive stepless speed change device of the present invention, by the combination of the one-way bearing and the ring gear, produces a stepping effect in the fast and slow alternate driving, thereby realizing the stepless shifting form of the gear stage. This device can change the output speed and torque in time, and can continuously and continuously change the output so that the output can run to the best condition and the shift range is wide (should be designed). The engine's power output can be achieved at the best and high efficiency at any time, improving efficiency, reducing fuel consumption, reducing engine load, reducing exhaust emissions, and solving the problem of diesel smoke caused by the load of black smoke. Play an environmentally friendly role. The utility model has the advantages of simple structure, low manufacturing cost, less control components, convenient stepping and shifting operation, good inertia, high power transmission, wide range shifting, high precision adjustment, high transmission efficiency, wide application range, reliable operation and service life. long.
附图说明 DRAWINGS
附图 1为本发明基本步进原理结构示意图; 附图 2为本发明其中一种基 本结构示意图;附图 3为本发明另一种基本结构示意图;附图 4为本发明具体 实施例一结构示意图; 附图 5为本发明具体实施例二结构示意图; 附图 6为 本发明具体实施例三结构示意图;附图 7为本发明具体实施例四结构示意图; 附图 8为本发明具体实施例五结构示意图。 1 is a schematic structural view of a basic stepping principle of the present invention; FIG. 2 is a schematic diagram of a basic structure of the present invention; FIG. 3 is a schematic diagram of another basic structure of the present invention; Figure 5 is a schematic structural view of a second embodiment of the present invention; Figure 6 is a schematic structural view of a third embodiment of the present invention; and Figure 7 is a schematic structural view of a fourth embodiment of the present invention; Five structural diagrams.
具体实施方式 detailed description
为了便于理解, 下面将结合具体实施例及附图对本发明结构原理作进 一步详细描叙: For ease of understanding, the structural principle of the present invention will be further described in detail below with reference to specific embodiments and the accompanying drawings:
首先对步进原理以及基本结构进行叙述: 如附图 1,附图 2,附图 3所示, 为本发明一较简单的结构形式, 主要包括行星轮系与单向轴承即单向离合器 组成的基本装置结构。齿轮系包括一连接动力输入端的主动太阳轮 31 , 沿主 动太阳轮 31周边啮合有 3至 6个输出行星轮 41 ,输出行星轮 41安装在行星 轮架 51上, 行星轮架 51与动力输出端连接, 各输出行星轮 41共同内啮合 于一第一齿圈 101中,在第一齿圈 101 上还设置有实现第一齿圈 101单向转 动的单向轴承即单向离合器 111。 Firstly, the stepping principle and the basic structure are described. As shown in FIG. 1, FIG. 2 and FIG. 3, the present invention is a relatively simple structural form, which mainly comprises a planetary gear train and a one-way bearing, that is, a one-way clutch. The basic device structure. The gear train includes an active sun gear 31 connected to the power input end, and three to six output planetary gears 41 are meshed along the periphery of the active sun gear 31. The output planetary gears 41 are mounted on the planetary carrier 51, the planetary carrier 51 and the power output end. In connection, each of the output planet gears 41 is internally meshed in a first ring gear 101. The first ring gear 101 is further provided with a one-way bearing 111, which is a one-way bearing that realizes one-way rotation of the first ring gear 101.
本发明是一种齿轮步进式无级变速装置, 具有良好的惯性和机械形式的 步进提速效果。 其输出行星轮 41和行星轮架 51为输出端, 行星轮架 51的 公转速度为输出转速, 主动太阳轮 31为输入端, 第一齿圈 101作为变速时 用的输入端, 驱动第一齿圈 101的动力可以从输入轴或输出轴取得, 第一齿 圈 101旋转的方向是跟主动太阳轮 31同一方向。单向轴承即单向离合器 111 是套装在第一齿圈 101上或与第一齿圈 101固接的构件上,、使第一齿圈 101 只能单方向旋转。 假设把主动太阳轮 31的转速和输出行星轮 41的公转比设 定在 3. 5: 1 , 第一齿圈 101的转速和输出行星轮 41公转的速比是 1 : 0. 7。 如果把主动太阳轮 31的转速恒定在某个值上, 如 1000转 /分, 第一齿圈 101 不加入运转, 此时输出行星轮 41公转的转速为 286转 /分, 输出端的转速为 最慢、 扭力最大。 当要提高输出端的转速时, 只需使第一齿圈 101具有一定 的转速, 第一齿圈 101的转速就会通过行星轮 41把转速按速比加到输出端 上, 比如第一齿圈 101的转速为 200转 /分, 则输出行星轮 41的公转就增加 了 200转 /分 χ θ. 7=140转 /分的转速,加上原来输出行星轮 41公转的转速 286 转 /分,输出行星轮 41公转的转速就提高到 286转 /分 +140转 /分 =426转 /分, 整个输出的转速就提高了。 如果第一齿圈 101加入 1400转 /分, 输出行星 41 的公转就达到 1266转 /分, 输出端的转速就达到了高速。 The invention relates to a gear stepless stepless speed change device, which has good inertia and mechanical form stepping speed increasing effect. The output planetary gear 41 and the planetary carrier 51 are output ends, the revolution speed of the planetary carrier 51 is the output rotational speed, the active sun gear 31 is the input end, and the first ring gear 101 is used as the shifting speed. For the input end, the power for driving the first ring gear 101 can be taken from the input shaft or the output shaft, and the first ring gear 101 rotates in the same direction as the active sun gear 31. The one-way bearing, that is, the one-way clutch 111, is a member that is fitted over the first ring gear 101 or fixed to the first ring gear 101, so that the first ring gear 101 can only rotate in one direction. The ratio of the rotational speed of the first ring gear 101 to the revolution of the output planetary gear 41 is 1:0.7. The speed ratio of the rotational speed of the active sun gear 31 and the output planetary gear 41 is set to 3. 5:1. If the rotational speed of the active sun gear 31 is constant at a certain value, such as 1000 rpm, the first ring gear 101 is not added to the operation, at this time, the rotational speed of the output planetary gear 41 is 286 rpm, and the rotational speed of the output end is the most. Slow, the most torque. When the rotational speed of the output end is to be increased, only the first ring gear 101 has a certain rotational speed, and the rotational speed of the first ring gear 101 is applied to the output end by the speed ratio of the planetary gear 41, such as the first ring gear. When the rotational speed of 101 is 200 rpm, the revolution of the output planetary gear 41 is increased by 200 rpm / θ θ. 7 = 140 rpm, plus the original output planetary gear 41 revolution 286 rpm, The revolution of the output planetary gear 41 is increased to 286 rpm / 140 rpm / 426 rpm, and the overall output speed is increased. If the first ring gear 101 is added at 1400 rpm, the revolution of the output planet 41 reaches 1266 rpm, and the output speed reaches a high speed.
.在低速到高速的整个步进变速过程中(除了最低和最高速),第一齿圈 101 的运转是不断地在旋转、 停顿这两者之间交替、 变换。 具体情况为: 提速或 稳定在某一速度的情况下, 又因为要克服输出端的阻力, 第一齿圈 101的扭 力又无法克服这个阻力时, 这时的单向轴承即单向离合器 111会自动闭锁住 第一齿圈 101使其不能反转(阻力反弹), 这样主动太阳轮 31就有了一个及 为短暂和稳固的借力点来驱动输出行星轮 41的自转和带动输出行星架 51的 公转, 至输出行星架 51 阻力的减小, 第一齿圈 101的旋转则递进, 到了第 一齿圈 101不能克服输出端的阻力时, 单向轴承即单向离合器 111又会自动 闭锁住第一齿圈 101 使其不能反转(阻力反弹), 克服输出端的阻力又由主 动太阳轮和输出行星轮 41来完成, 到输出端的阻力减小, 第一齿圈 101再 次递进, 在递进的过程中, 阻力大时递进的跨度就小, 阻力小时递进的跨度 就大, 产生了从低速到高速整个变速过程转速比的连贯。 就这样步步渐进的 步进运转, 在步进的运转中, 在不同的转速里第一齿圈 101可以得到主太阳 轮 31扭力的支持, 同样主太阳轮 31又能得到第一齿圈 101转速的支持, 两 个转速的相融和互补即产生了无级变速的效果。 During the entire step-shifting process from low speed to high speed (except for the lowest and highest speeds), the operation of the first ring gear 101 is constantly alternated and changed between rotation and pause. The specific situation is as follows: When the speed is increased or stabilized at a certain speed, and because the resistance of the output end is overcome, the torque of the first ring gear 101 cannot overcome the resistance, and the one-way bearing, that is, the one-way clutch 111 is automatically The first ring gear 101 is locked so that it cannot be reversed (resistance bounce), so that the active sun gear 31 has a short and stable borrowing point to drive the rotation of the output planet gear 41 and drive the output planet carrier 51. In the revolution, until the resistance of the output carrier 51 decreases, the rotation of the first ring gear 101 is advanced. When the first ring gear 101 cannot overcome the resistance of the output end, the one-way bearing, that is, the one-way clutch 111 automatically locks the first. A ring gear 101 makes it impossible to reverse (resistance bounce), and the resistance at the output end is overcome by the active sun gear and the output planet gear 41. The resistance to the output is reduced, and the first ring gear 101 is again advanced. In the process, when the resistance is large, the span of the advance is small, and the span of the resistance hour is large, which produces the consistency of the speed ratio from the low speed to the high speed. In this step-by-step stepping operation, in the stepping operation, the first ring gear 101 can be supported by the torsion of the main sun gear 31 at different rotation speeds, and the first sun gear 31 can obtain the first ring gear 101 again. The support of the speed, the fusion and complementation of the two speeds produces the effect of stepless speed change.
实施例一: 如附图 4所示, 本实施例主要包括支撑架 11 , 支撑架 11内 安装有行星齿轮系, 齿轮系包括: 主动太阳轮 31 , 主动太阳轮 31固定连接 输入轴 21 , 沿主动太阳轮 31周边啮合有 3至 6个输出行星轮 41 , 输出行星 轮 41安装在行星轮架 51上, 行星轮架 51连接输出轴 61 , 在主动太阳轮 31 前方的输入轴 21上还设置有一第一调速太阳轮 71 ,第一调速太阳轮 71外啮 合有 3至 6个调速行星轮 91 ,调速行星轮 91安装在行星轮架 81上,行星轮 架 81固定于输入轴 21上, 调速行星轮 91、 输出行星轮 41与第一齿圈 101 啮合, 有单向轴承即单向离合器 111安装在第一齿圈 101上, 单向轴承即单 向离合器 111 固定于支撑架内, 第一调速太阳轮 71、 主动太阳轮 31、 行星 轮架 81、 51以及输出轴 61、 输入轴 21、 第一齿圈 101、 单向轴承即单向离 合器 111为同一轴心设置。' · Embodiment 1 As shown in FIG. 4, the embodiment mainly includes a support frame 11 . The support frame 11 is equipped with a planetary gear train. The gear train includes: an active sun gear 31 and a fixed sun gear 31 fixed connection. The input shaft 21 has three to six output planetary gears 41 meshed around the active sun gear 31. The output planetary gears 41 are mounted on the planetary carrier 51, and the planetary carrier 51 is connected to the output shaft 61 for input in front of the active sun gear 31. A first speed regulating sun gear 71 is further disposed on the shaft 21, and the first speed regulating sun gear 71 is externally engaged with 3 to 6 speed regulating planetary wheels 91. The speed regulating planetary wheel 91 is mounted on the planetary carrier 81, and the planetary carrier 81 is fixed on the input shaft 21, the speed control planetary gear 91, the output planetary gear 41 meshes with the first ring gear 101, and the one-way bearing 111 is mounted on the first ring gear 101, and the one-way bearing is one-way. The clutch 111 is fixed in the support frame, the first speed regulating sun gear 71, the active sun gear 31, the planetary carrier 81, 51 and the output shaft 61, the input shaft 21, the first ring gear 101, and the one-way bearing, that is, the one-way clutch 111 Set for the same axis. ' ·
其工作过程和原理如下: 输入轴 21、 行星架 81、 主动太阳轮 31—起按 顺时针方向旋转, 主动太阳轮 31带动各输出行星轮 41各自反时针方向旋转 同时输出行星轮 41整体沿第一齿圈 101的内圈顺时针方向公转, 输出行星 轮 41的整体公转带动行星轮架 51和输出轴 61转动, 此时第一齿圈 101的 反转被单向轴承即单向离合器 111锁定, 输出轴 61就有动力输出。 第一齿 圈 101如果没有加入顺时方向旋转,,则没有用于提速的动力(即第一齿圈 101 是不转动的), 我们可以设定此时输出轴 61的转速最慢、 扭力最大, 即作为 一档的转速输出。 输入轴 21的旋转同时带动行星轮架 81同方向旋, 再带动 调速行星轮 91各自反时针方向旋转和调速行星轮 91整体沿第一齿圈 101的 内圈顺时针方向的公转, 调速行星轮 91再带动第一调速太阳轮 71作高速顺 时针方向旋转。 当输出轴 61需要克服大的阻力时, 第一齿圈 101的反转是 被单向轴承即单向离合器 111锁定的, 这样就可以提供一个暂时固定的借力 点, 给反时针旋转的输出行星轮 41来推动行星轮架 51和输出轴. 61作顺时 针方向低速、 大扭力地旋转。 如果输出轴 61 ·的阻力不大需要把输出的转速 提高, 则可以利用一制动机构, 根据输出轴 61 转速的需求来调节第一调速 太阳轮 71的转速, 第一调速太阳轮 71所被制动的转速就会经过调速行星轮 91传递给第一齿圈 101 , 第一齿圈 101再带动输出行星 41 , 转速按设定的速 ¾顺时方向旋转传递到输出轴 61上, 并与输出轴 61原有的转速累加, 输出 轴 61的转速就提高了。 第一调速太阳轮 71的转速被控制的越多, 加在输出 轴 61的转速就越多, 反之第一调速太阳轮 71的转速越快, 输出轴 61的转 速就越慢。 这样就很有效地、 能不间断地改变输出的转速和扭力, 达到无级 变速的目的。 实施例二; 如附图 5所示。 本无级变速装置主要包括支撑架 11、 支撑架 11内安装有行星齿轮系, 齿轮系包括主动太阳轮 31 , 主动太阳轮 31固定连 接在输入轴 21 , 沿主动太阳轮 31周边啮合有 3至 6个输出行星轮 41, 输出 行星轮 41安装在行星轮架 51上, 行星轮架 51连接输出轴 61 , 在主动太阳 轮 31前方的输入轴 21上还设置有一第一调速太阳轮 71 , 第一调速太阳轮 71外啮合有 3至 6个调速行星轮 92 , 各调速行星轮 92安装在行星轮架 51 上,调速行星轮 92的公转直径大于行星轮 41的公转直径,各输出行星轮 41 与第一齿圈 101啮合, 在输出轴 61上固定有输出太阳轮 122 , 输出太阳轮 122外啮合有 3至 6个行星轮 131, 行星轮 131的行星轮架固定于第一齿圈 101 中, 第一齿圈 101安装有单向轴承即单向离合器 111 , 单向轴承即单向 离合器 111固定于支撑架内, 调速行星轮 92与行星 131 同时啮合于第二齿 圈 141中, 第一调速太阳轮 71、 主动太阳轮 31、 输出太阳轮 122、 行星轮架 51、 输出轴 61、 输入轴 21、 第二齿圈 141、 101、 单向轴承即单向离合器 111 为同一轴心设置。 The working process and principle are as follows: The input shaft 21, the carrier 81, and the active sun gear 31 rotate in a clockwise direction, and the active sun gear 31 drives each of the output planetary gears 41 to rotate counterclockwise while outputting the planetary gear 41 as a whole. The inner ring of one ring gear 101 revolves clockwise, and the overall revolution of the output planet gear 41 drives the planetary carrier 51 and the output shaft 61 to rotate. At this time, the reverse rotation of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111. The output shaft 61 has a power output. If the first ring gear 101 is not rotated in the clockwise direction, there is no power for speeding up (ie, the first ring gear 101 is not rotating), we can set the output shaft 61 to have the slowest speed and the maximum torque at this time. , that is, as the speed output of a gear. The rotation of the input shaft 21 simultaneously drives the planetary carrier 81 to rotate in the same direction, and then drives the speed-regulating planetary gears 91 to rotate counterclockwise and the speed-adjusting planetary gear 91 as a whole rotates clockwise along the inner ring of the first ring gear 101. The speed planetary gear 91 further drives the first speed control sun gear 71 to rotate at a high speed clockwise direction. When the output shaft 61 needs to overcome a large resistance, the reverse rotation of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111, so that a temporarily fixed borrowing point can be provided, and the output planet rotating counterclockwise The wheel 41 pushes the planetary carrier 51 and the output shaft 61 to rotate in a clockwise direction at a low speed and a large torque. If the resistance of the output shaft 61 is not required to increase the rotational speed of the output, a braking mechanism can be used to adjust the rotational speed of the first adjustable sun gear 71 according to the demand of the rotational speed of the output shaft 61. The first regulating sun gear 71 The braking speed is transmitted to the first ring gear 101 via the speed regulating planetary gear 91, and the first ring gear 101 drives the output planet 41 again, and the rotation speed is transmitted to the output shaft 61 at a set speed 3⁄4 in the clockwise direction. And accumulating with the original rotational speed of the output shaft 61, the rotational speed of the output shaft 61 is increased. The more the rotational speed of the first speed regulating sun gear 71 is controlled, the more the rotational speed is applied to the output shaft 61. On the contrary, the faster the rotational speed of the first speed regulating sun gear 71, the slower the rotational speed of the output shaft 61. This makes it very effective and can continuously change the output speed and torque to achieve the goal of stepless speed change. Embodiment 2; as shown in FIG. The stepless speed change device mainly comprises a support frame 11 , a planetary gear train is mounted in the support frame 11 , the gear train includes an active sun gear 31 , and the active sun gear 31 is fixedly connected to the input shaft 21 , and is meshed along the periphery of the active sun gear 31 to 3 6 output planetary gears 41, the output planetary gears 41 are mounted on the planetary carrier 51, the planetary carrier 51 is connected to the output shaft 61, and a first speed regulating sun gear 71 is further disposed on the input shaft 21 in front of the active sun gear 31. The first speed regulating sun gear 71 is externally engaged with 3 to 6 speed regulating planetary gears 92. The speed regulating planetary gears 92 are mounted on the planetary carrier 51, and the revolution diameter of the speed regulating planetary gear 92 is larger than the revolution diameter of the planetary gear 41. Each of the output planet gears 41 meshes with the first ring gear 101, and an output sun gear 122 is fixed to the output shaft 61. The output sun gear 122 is externally meshed with 3 to 6 planet gears 131. The planet carrier of the planetary gears 131 is fixed at the In the ring gear 101, the first ring gear 101 is mounted with a one-way bearing, that is, a one-way clutch 111. The one-way bearing, that is, the one-way clutch 111 is fixed in the support frame, and the speed control planetary gear 92 meshes with the planet 131 at the same time. In the circle 141, the first speed regulating sun gear 71, The active sun gear 31, the output sun gear 122, the planetary carrier 51, the output shaft 61, the input shaft 21, the second ring gears 141, 101, and the one-way bearing, that is, the one-way clutch 111, are disposed on the same axis.
其工作过程和原理如下: 输入轴 21、主动太阳轮 31、按顺时针方向旋转, 主动太阳轮 31带动输出行星轮 41各自反时针方向旋转同时输出行星轮 41 整体沿第一齿圈 101 内圈顺时针方向公转, 输出行星轮 41的整体公转带动 行星架 51和输出太阳轮 122以及输出轴 61转动, 此时第一齿圈 101的反向 被单向轴承即单向离合器 111锁定, 输出轴 61就有动力输出。 第一齿圈 101 如果没有加入顺时针方向旋转, 则没有提速用的动力, 此时输出轴 61 的转 速是最慢、 扭力最大, 同时行星轮架 51的旋转带动输出太阳轮 122同方向 旋转及调速行星轮 92各自反时针方向旋转和整体沿第二齿圈 141 内圈顺时 针方向公转, 调速行星轮 92再带动第一调速太阳轮 71作高速顺时针方向旋 转, 输出太阳轮 122顺时针方向的旋转带动着行星轮 131反时针方向旋转, 行星轮 131反时针方向的旋转推动第二齿圈 141也反时针方向放转, 其动力 再经过调速行星轮 92传到第一调速太阳轮 71上, 第一调速太阳轮 71的转 '速会进一步加快。 如果输出轴 61 需要克服很大的阻力时, 第一调速太阳轮 71就不加以控制任意地自由旋转,第一齿圈 101的反转是被单向轴承即单向 离合器 111锁住, 这样就可以提供一个暂时稳固的借力点给反时针旋转的输 出行星轮 41来推动行星架 51和输出轴 61顺时针方向以低速、 大扭力旋转。 如果输出轴 61的阻力不大需要把输出的转速提高, 则可利用制动机构, 根 据输出轴 61转速的需求来控制第一调速太阳轮 71的转速, 第一调速太阳轮 71被控制的转速经过调速行星轮 92带动第二齿圈 141、行星轮 131、 第一齿 圈 101、 再带动输出行星轮 41 , 把控制到第一调速太阳轮 71的转速按设定 的速比(循环衰减)顺时针方向加到输出轴 61上, 并和输出轴 61原有的转 速相累加, 输出的转速就提高了。 第一调速太阳轮 71 的转速被控制的越多 加到输出轴 61上的转速就越快, 反之, 第一调速太阳轮 71的转速越快, 输 出轴 61 的转速就越慢, 这样就很有效地、 能不间断地改变输出的转速和扭 力, 达到光级变速的目的。 · The working process and principle are as follows: the input shaft 21, the active sun gear 31, rotates clockwise, the active sun gear 31 drives the output planetary gears 41 to rotate counterclockwise while the output planetary gears 41 are integrally along the inner ring of the first ring gear 101 In the clockwise direction, the overall revolution of the output planet gear 41 drives the planet carrier 51 and the output sun gear 122 and the output shaft 61 to rotate. At this time, the reverse direction of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111, and the output shaft 61 is 61. There is power output. If the first ring gear 101 is not rotated in the clockwise direction, there is no power for speed increase. At this time, the rotation speed of the output shaft 61 is the slowest and the torque is the largest, and the rotation of the planetary carrier 51 drives the output sun gear 122 to rotate in the same direction. The speed regulating planetary gears 92 rotate in the counterclockwise direction and revolve in the clockwise direction along the inner ring of the second ring gear 141, and the speed regulating planetary gear 92 drives the first speed regulating sun gear 71 to rotate in a high speed clockwise direction, and outputs the sun gear 122. The clockwise rotation causes the planetary wheel 131 to rotate counterclockwise, and the counterclockwise rotation of the planetary gear 131 pushes the second ring gear 141 to also rotate counterclockwise, and the power is transmitted to the first tone through the speed regulating planetary gear 92. On the speed sun gear 71, the turning speed of the first speed regulating sun gear 71 is further accelerated. If the output shaft 61 needs to overcome a large resistance, the first speed regulating sun gear 71 is arbitrarily freely rotated without control, and the reverse rotation of the first ring gear 101 is locked by the one-way bearing, that is, the one-way clutch 111, thus A temporarily stable borrowing point can be provided to the counterclockwise output planetary gear 41 to push the carrier 51 and the output shaft 61 to rotate clockwise at a low speed and a large torque. If the resistance of the output shaft 61 is not large and the output rotation speed needs to be increased, the brake mechanism can be utilized. The rotation speed of the first speed regulating sun gear 71 is controlled according to the requirement of the rotation speed of the output shaft 61. The controlled speed of the first speed regulating sun gear 71 drives the second ring gear 141, the planetary gear 131, and the first tooth through the speed regulating planetary gear 92. The ring 101, and then the output planetary gear 41, applies the rotation speed controlled to the first speed regulating sun gear 71 to the output shaft 61 clockwise according to the set speed ratio (cycle attenuation), and the original output shaft 61 As the speed increases, the output speed increases. The more the rotational speed of the first speed regulating sun gear 71 is controlled, the faster the rotational speed is applied to the output shaft 61. On the contrary, the faster the rotational speed of the first speed regulating sun gear 71, the slower the rotational speed of the output shaft 61, thus It is very effective and can continuously change the output speed and torque to achieve the goal of light level shifting. ·
实施例三: 如附图 6所示。 该实施例包括输入轴 21、 输出轴 61、 输 出行星轮 41、 调速行星轮 92、 行星轮 131、 第一齿圈 101、 第二齿圈 141、 第一调速太阳轮 71、 第二调速太阳轮 123及主动太阳轮 31等, 第一调速太 阳轮 71、 第二调速太阳轮 123可分别由制动机构控制, 第一调速太阳轮 71 可绕输入轴 21旋转并且与输入轴 21的转动相分离, 第二调速太阳轮 123可 绕输出轴 61旋转并且与输出轴 61的转动相分离。 输入轴 21与主动太阳轮 31同步转动, 它们可以是一体结构, 也可以是固定联接, 另外还可以是分体 结构、 并通过内外齿互相啮合以实现转动的同步。 Embodiment 3: As shown in FIG. The embodiment includes an input shaft 21, an output shaft 61, an output planetary gear 41, a speed control planetary gear 92, a planetary gear 131, a first ring gear 101, a second ring gear 141, a first speed regulating sun gear 71, and a second tone. The first sun gear 71 and the second sun gear 123 are respectively controlled by a brake mechanism, and the first sun gear 71 is rotatable around the input shaft 21 and input The rotation of the shaft 21 is phase-separated, and the second speed regulating sun gear 123 is rotatable about the output shaft 61 and separated from the rotation of the output shaft 61. The input shaft 21 rotates in synchronism with the active sun gear 31. They may be of a unitary structure or may be fixedly coupled, or may be of a separate structure and intermeshing by internal and external teeth to achieve synchronization of rotation.
输出行星轮 41和调速行星轮 92具有一体的行星轮架 51 , 该行星轮架 51与输出轴 61固接; 行星轮 131的轮架与第一齿圈 101固接; 输出行星轮 41啮合于第一齿圈 101与主动太阳轮 31之间,调速行星轮 92啮合于第二齿 圈 141与第二调速太阳轮 123之间, 行星轮 131啮合于第二齿圈 141与第一 调速太阳轮 71之间; 第一齿圈 101支承在可限制其旋转方向的单向离合器 111上,其作用是防止第一齿圈 101作逆时针方向转动。(这里所说的逆时针 方向是就动力输入方向而言的, 即从输入轴面向输出轴时的逆时针方向, 以 下所提到的顺时针或逆时针方向亦同理。) The output planetary gear 41 and the speed control planetary gear 92 have an integrated planetary carrier 51 fixed to the output shaft 61; the carrier of the planetary gear 131 is fixed to the first ring gear 101; the output planetary gear 41 is engaged Between the first ring gear 101 and the active sun gear 31, the speed regulating planetary gear 92 meshes between the second ring gear 141 and the second speed regulating sun gear 123, and the planetary gear 131 meshes with the second ring gear 141 and the first Between the speed regulating sun gears 71; the first ring gear 101 is supported on the one-way clutch 111 which can restrict the direction of rotation thereof, and functions to prevent the first ring gear 101 from rotating in the counterclockwise direction. (The counterclockwise direction mentioned here is in the direction of the power input, that is, the counterclockwise direction from the input shaft to the output shaft, and the clockwise or counterclockwise directions mentioned below are also the same.)
由于第一齿圈 101与第三行星齿轮 5的轮架固接, 而该轮架又被单向离 合器 111锁住其逆时针的旋转, 这样当输入轴 21按顺时针以恒定转速旋转 时, 带动输出行星轮 41逆时针旋转, 同时也推动输出行星轮 41和调速行星 轮 92的行星轮架 51 以及输出轴 61作顺时针旋转, 如果需要把输出的转速 升高或降低, 可以把第一调速太阳轮 71或第二调速太阳轮 123的任何一个 固定, 另一个就用制动机构来进行调整, 该制动机构可为液流滞动、 磁力制 动、 滚动制动或摩擦制动装置中的任意一种。 其工作原理和过程如下: 当输入太阳轮 21 按顺时针方向和稳定一个速 度旋转时, 带动输出行星轮 41逆时针方向旋转(即反转), 推动行星轮架 51 作顺时针方向公转(输出轴是固接在行星轮架做动力输出)。 此时输出轴 61 有负荷时, 第一齿圈 101在输出行星轮 41 的带动下作逆时针方向旋转, 由 于第一齿圈 101的反转, 输出行星轮 41失去与第一齿圈 101接触的着力点, 输出行星轮 41不能推动行星轮架 51作顺时针方向的旋转, 输出轴 61就没 有动力输出。此时需在第一齿圈 101增设一单向离合器 111 ,单向离合器 111 锁定第一齿圈 101使之不能反转, 这样输出行星轮 41就有支撑使行星轮架 51作顺时针的公转, 输出轴 61产生动力输出, 此时的输出我们设定为最慢 和扭力最大(即一挡)。 为了可以提高输出的转速, 只需在第一齿圈 101加入 一个顺时针和按一定比例的转速, 这样输出的转速就会按比例相应的提升, 如果在提速过程中, 加在第一齿圈 101的扭力不足以克服输出行星轮 41的 推力(第一齿圈 101会反转), 则通过单向离合器 111的锁定可阻止第一齿圈 141 反转, 这样可保证输出为最慢和最大扭力的转速, 当加在第一齿圈 101 的扭力能克服输出行星轮 41的推力, 即, 使第一齿圈 101顺转, 此时可使 输出转速会提升。 反之则为减速。 同时, 通过调节第一调速太阳轮 71 和第 二调速太阳轮 123的转速, 同样也可起到辅助调节行星轮架 51转速的目的。 Since the first ring gear 101 is fixed to the wheel carrier of the third planetary gear 5, the wheel frame is locked by the one-way clutch 111 to rotate counterclockwise, so that when the input shaft 21 rotates clockwise at a constant rotation speed, The output planetary gear 41 rotates counterclockwise, and also pushes the planetary carrier 51 of the output planetary gear 41 and the speed regulating planetary gear 92 and the output shaft 61 to rotate clockwise. If it is necessary to increase or decrease the output rotational speed, the first Any one of the speed regulating sun gear 71 or the second speed regulating sun gear 123 is fixed, and the other is adjusted by a brake mechanism, which may be liquid flow stagnation, magnetic braking, rolling braking or friction system. Any of the moving devices. The working principle and process are as follows: When the input sun gear 21 rotates clockwise and stabilizes at a speed, the output planetary gear 41 is rotated counterclockwise (ie, reversed), and the planetary carrier 51 is pushed to revolve clockwise (output The shaft is fixed to the planetary carrier for power output). When the output shaft 61 is loaded, the first ring gear 101 rotates counterclockwise under the driving of the output planetary gear 41. Due to the reverse rotation of the first ring gear 101, the output planetary gear 41 loses contact with the first ring gear 101. At the point of focus, the output planet gear 41 cannot push the planet carrier 51 to rotate clockwise, and the output shaft 61 has no power output. At this time, a one-way clutch 111 is added to the first ring gear 101, and the one-way clutch 111 locks the first ring gear 101 so that it cannot be reversed, so that the output planetary gear 41 has a support for the clockwise rotation of the planetary carrier 51. The output shaft 61 generates a power output, and the output at this time is set to be the slowest and the maximum torque (ie, the first gear). In order to increase the output speed, it is only necessary to add a clockwise and a proportional rotation speed to the first ring gear 101, so that the output speed will be proportionally increased, if it is added to the first ring gear during the speed increase process. The torque of 101 is insufficient to overcome the thrust of the output planetary gear 41 (the first ring gear 101 is reversed), and the locking of the one-way clutch 111 prevents the first ring gear 141 from being reversed, thereby ensuring the output is the slowest and the largest. The rotational speed of the torsion force can increase the output rotational speed when the torque applied to the first ring gear 101 can overcome the thrust of the output planetary gear 41, that is, the first ring gear 101 is rotated. The opposite is deceleration. At the same time, by adjusting the rotational speeds of the first speed regulating sun gear 71 and the second speed regulating sun gear 123, the purpose of adjusting the rotation speed of the planetary carrier 51 can also be assisted.
下面对上述的制动机构工作原理进行简单说明 , 该制动机构可以采用齿 轮泵的方式, 即将齿轮密封安装在泵体内, 泵体上具有进油道和排油道, 该 进油道连通至液压油, 在排油道侧设有流量控制闽。 当发动机将恒定的转速 通过输入轴输入后, 此时将流量控制阀完全打开, 则主动太阳轮通过第一齿 圈及各行星齿轮带动各调速太阳轮以相应的速比转动, 调速太阳轮转动后, 就要驱动液压油由进油道吸入泵体 (或主动供油至泵体内), 并从排油道排 出; 若流量控制阀不起作用, 液压油就会在齿轮泵的作用下快速循环。 由于 第一齿圈支承在可限制其旋转方向的单向离合器上, 因此无法旋转, 处于静 止状态。 这时输出轴的转速相对来说最小, 扭矩最大。 The following is a brief description of the working principle of the above-mentioned brake mechanism. The brake mechanism can adopt the gear pump mode, that is, the gear seal is installed in the pump body, and the pump body has an oil inlet passage and a drain passage, and the oil inlet passage is connected. To hydraulic oil, flow control is provided on the side of the drain. When the engine inputs a constant speed through the input shaft, the flow control valve is fully opened at this time, and the active sun gear drives the speed regulating sun gear through the first ring gear and the planetary gears to rotate at a corresponding speed ratio, and the sun is regulated. After the wheel rotates, the hydraulic oil is driven to be sucked into the pump body from the oil inlet (or actively supplied to the pump body) and discharged from the oil drain; if the flow control valve does not work, the hydraulic oil will act as a gear pump. Under the fast cycle. Since the first ring gear is supported on the one-way clutch that can restrict its rotation direction, it cannot rotate and is in a stationary state. At this time, the output shaft has a relatively low rotational speed and the maximum torque.
若此时将流量控制阀逐渐关闭, 液压油的排出阻力会逐渐加大, 当液压 油的排出阻力大到可以使各调速太阳轮转速降低时, 因输入轴转速未变, 所 以第一齿圈由输入轴上的主动太阳轮通过各行星齿轮组带动旋转。 If the flow control valve is gradually closed at this time, the discharge resistance of the hydraulic oil will gradually increase. When the discharge resistance of the hydraulic oil is so large that the speed of each speed regulating sun wheel is lowered, since the input shaft speed does not change, the first tooth The ring is rotated by the active sun gear on the input shaft through each of the planetary gear sets.
如果控制阀门完全关闭, 液压油完全排不出去, 液流的阻力会使调速太 阳轮完全无法转动, 这时第一齿圈在输入轴的调速行星轮带动下达到最高的 转速, 而输出轴的转速也同时达到最大, 扭矩最小。 If the control valve is completely closed, the hydraulic oil can not be completely discharged, and the resistance of the liquid flow will make the speed control sun wheel completely unable to rotate. At this time, the first ring gear reaches the highest speed driven by the speed regulating planetary wheel of the input shaft. The speed, while the output shaft speed is also reached at the same time, the torque is the smallest.
该制动机构是利用液压油的压力变化来缓解输入轴转速的冲击变化, 从 而实现变速的。它利用液力液流滞动差速,并用循环液流调节内部功率配比, 使输入轴功率经调配后汇集到输出轴上, 利用阀门可对循环液流的流量进行 连续控制, 因此可用连续调节控制流量阀门开量的手段来实现变速。 The brake mechanism utilizes the pressure change of the hydraulic oil to alleviate the impact change of the input shaft speed, thereby realizing the shifting. It utilizes the hydraulic fluid flow stagnation differential and adjusts the internal power ratio with the circulating liquid flow, so that the input shaft power is adjusted and collected on the output shaft. The valve can continuously control the flow of the circulating liquid flow, so continuous use can be used The means for controlling the flow valve opening is adjusted to achieve shifting.
而对于上述磁力制动机构而言, 则可以釆用通电线圈来实现, 具体实施 的时候应注意使其产生的磁场力与各调速太阳轮的转动方向恰好相反(或锁 定), 即, 当各调速太阳轮作顺时针方向转动时, 通电线圈产生逆时针方向 的磁场力。 为了实现对调速太阳轮转速的控制., 在线圈内设置一铁芯, 该铁 芯由液压机构带动作平移运动, 以改变线圈的磁通量, 从而改变其磁场力的 大小, 进而实现调速太阳轮的转速在最高速和完全停止不同两种状态之间作 无级的变化。 For the above-mentioned magnetic brake mechanism, it can be realized by using a coiled coil. In the specific implementation, it should be noted that the magnetic force generated by it is opposite to (or locked) to the direction of rotation of each speed regulating sun gear, that is, when When each of the speed control sun wheels rotates clockwise, the energized coil generates a magnetic field force in a counterclockwise direction. In order to realize the control of the speed of the adjustable sun wheel, an iron core is arranged in the coil, and the iron core is moved by the hydraulic mechanism to change the magnetic flux of the coil, thereby changing the magnitude of the magnetic field force, thereby realizing the speed regulating sun. The rotational speed of the wheel changes steplessly between the two states of maximum speed and complete stop.
而对于上述滚动制动机构而言, 可包括一定子以及一相对于定子转动 的转子, 定子与转子之间为可相对轴向移动地设置, 在定子和转子上分别一 体设置有凸缘, 两凸缘在相对的面上沿周向分别凹设有弧形环轨, 从而在定 子凸缘与转子凸缘之间形成一圆周滚道, 若干滚珠以可滚动公转的方式均匀 设置在该圆周滚道内, 滚珠与圆周滚道之间形成线接触。 所述转子套置于定 子上一体延设的心轴上, 转子与该心轴之间具有沿轴向布置并沿周向均匀排 布的滚针。 工作原理简单介绍如下, 将定子固定于设备的非转动部件上, 将 转子与设备的转动部件固接, 当转子没有被施加轴向力时, 它通过滚针和滚 珠绕定子的心轴自由转动, 各滚珠在滚动自转的同时也沿圆周滚道作公转运 动。 当对转子施加一指向定子的轴向力, 或者对定子施加一指向转子的轴向 力时, 滚珠^圆周滚道之间的摩擦力增大, 使其滚动公转速度减小, 从而也 降低了转子的转速; 当该轴向力增加到某一设定值时, 转子的转速降为零, 从而达到制动的目的。 For the above rolling brake mechanism, a stator and a rotor rotating relative to the stator may be included, and the stator and the rotor are disposed to be relatively axially movable, and a flange is integrally provided on the stator and the rotor, respectively. The flanges are respectively recessed on the opposite faces in the circumferential direction with arc-shaped ring rails, so that a circumferential raceway is formed between the stator flange and the rotor flange, and a plurality of balls are evenly arranged in the circumferential roll in a rollable manner In the road, a line contact is formed between the ball and the circumferential raceway. The rotor sleeve is placed on a mandrel integrally extended on the stator, and the needle and the mandrel have needle rollers arranged in the axial direction and uniformly arranged in the circumferential direction. The working principle is briefly described as follows. The stator is fixed on the non-rotating component of the device, and the rotor is fixed to the rotating component of the device. When the rotor is not applied with axial force, it is freely rotated by the needle and the ball around the mandrel of the stator. Each ball rotates along the circumferential raceway while revolving. When an axial force directed to the stator is applied to the rotor, or an axial force directed to the rotor is applied to the stator, the friction between the balls and the circumferential raceway is increased, so that the rolling revolution speed is reduced, thereby also reducing Rotor speed; When the axial force increases to a certain set value, the rotor speed drops to zero, thereby achieving the purpose of braking.
实施例四: 如附图 7所示。 该实施例包括输入轴 21、 输出轴 61 , 输出 行星轮 41、 调速行星轮 92, 行星轮 131, 第一齿圈 101 , 第二齿圈 141 , 由 制动机构控制的第一调速太阳轮 71 , 第二调速太阳轮 123 , 主动太阳轮 31 , 第一调速太阳轮 71绕输入轴 21转动, 其转动与输入轴的转动相分离; 行星 轮 131的轮架与第一齿圈 101相固接; 其中, 所述输出行星轮 41与调速行 星轮 92具有一体的行星轮架 51 , 该轮架 51与输出轴 61固接; 输出行星轮 41啮合于第一齿圈 101与主动太阳轮 31之间,调速行星轮 92啮合于第二齿 圈 141与调速太阳轮 28之间, 行星轮 131啮合于第二齿圈 141与第二调速 太阳轮 123之间; 所述第一齿圈 101支承在可限制其旋转方向的单向离合器 111上。 Embodiment 4: As shown in FIG. The embodiment includes an input shaft 21, an output shaft 61, an output planetary gear 41, a speed control planetary gear 92, a planetary gear 131, a first ring gear 101, a second ring gear 141, and a first speed regulating sun controlled by a brake mechanism. The wheel 71, the second speed regulating sun gear 123, the active sun gear 31, the first speed regulating sun gear 71 rotate about the input shaft 21, and the rotation thereof is separated from the rotation of the input shaft; the carrier of the planetary wheel 131 and the first ring gear 101 phase fixing; wherein, the output planetary gear 41 and the speed regulating planetary gear 92 have an integrated planetary carrier 51, the wheel carrier 51 is fixed to the output shaft 61; 41 is engaged between the first ring gear 101 and the active sun gear 31, the speed regulating planetary gear 92 is meshed between the second ring gear 141 and the speed regulating sun gear 28, and the planetary gears 131 are meshed with the second ring gear 141 and the second Between the speed regulating sun gears 123; the first ring gear 101 is supported on a one-way clutch 111 that can restrict its direction of rotation.
其工作原理和过程与上述第三种实施方式类似, 当输入轴 21顺时针旋 转时, 输出行星轮 41作逆时针旋转, 由于第一齿圈 101被单向离合器 111 锁住不能逆时针转动, 所以输出行星轮 41 作逆时针旋转同时驱动行星轮架 51及输出轴 61作顺时针旋转输出,调速行星轮 92逆时针旋转, 因第二齿圈 141的阻力大于第一调速太阳轮 28的阻力, 所以驱动第一调速太阳轮 28顺 时针旋转。 如果负荷减轻需要提高转速时, 则用制动机构对第一调速太阳轮 28的转速进行限制, 当第一调速太阳轮 28的阻力大于第二齿圈 141的阻力 时, 第一调速行星轮 92就会把动力通过第二齿圈 141传到行星轮 131 , 使第 一齿圈 101作顺时针旋转并使输出转速提升。 反之将第一调速太阳轮 28的 转速完全放开或使之转速提高,则能把输出转速降低,从而达到变速的目的。 The working principle and process are similar to the third embodiment described above. When the input shaft 21 rotates clockwise, the output planetary gear 41 rotates counterclockwise. Since the first ring gear 101 is locked by the one-way clutch 111, it cannot rotate counterclockwise, so The output planetary wheel 41 rotates counterclockwise while driving the planetary carrier 51 and the output shaft 61 for clockwise rotation output, and the speed regulating planetary gear 92 rotates counterclockwise, because the resistance of the second ring gear 141 is greater than that of the first speed regulating sun gear 28 Resistance, so the first speed sun gear 28 is driven to rotate clockwise. If the load needs to be increased, the speed of the first speed regulating sun gear 28 is limited by the braking mechanism. When the resistance of the first speed regulating sun gear 28 is greater than the resistance of the second ring gear 141, the first speed is adjusted. The planet gears 92 transmit power through the second ring gear 141 to the planet gears 131, causing the first ring gear 101 to rotate clockwise and increase the output speed. Conversely, if the rotation speed of the first speed regulating sun gear 28 is completely released or the rotation speed is increased, the output rotation speed can be lowered to achieve the purpose of shifting.
实施例五: 如附图 8所示。 该实施例包括输入轴 21、 输出轴 61 , 输出 行星轮 41、 调速行星轮 92 , 行星轮 131 , 第一齿圈 101 , 第二齿圈 141 , 第 三齿圈 143, 由制动机构控制的调速太阳轮 71, 主动太阳轮 31等, 调速太 阳轮 71绕输入轴 21转动, 其转动与输入轴 21的转动相分离; 行星轮 131 的轮架与第一齿圈 101固接; 第二齿圈 141上一体设置有一带外齿的太阳轮 部分 142; 第三齿圈 143由固定装置固定住; 其中, 所述输出行星轮 41与调 速行星轮 92具有一体的行星轮架 51 , 该行星轮架 51与输出轴 61固接; 输 出行星轮 41啮合于第一齿圈 101与主动太阳轮 31之间, 调速行星轮 92啮 合于第二齿圈 141与调速太阳轮 71之间, 行星轮 131啮合于第三齿圈 143 与第二齿圈的太阳轮部分 142之间; 所述第一齿圈 101支承在可限制其旋转 方向的单向离合器 111上。 Embodiment 5: As shown in FIG. The embodiment includes an input shaft 21, an output shaft 61, an output planetary gear 41, a speed control planetary gear 92, a planetary gear 131, a first ring gear 101, a second ring gear 141, and a third ring gear 143, which are controlled by a brake mechanism. The speed regulating sun gear 71, the active sun gear 31, etc., the speed regulating sun gear 71 rotates about the input shaft 21, and the rotation thereof is separated from the rotation of the input shaft 21; the wheel carrier of the planetary gear 131 is fixed to the first ring gear 101; The second ring gear 141 is integrally provided with a sun gear portion 142 with external teeth; the third ring gear 143 is fixed by a fixing device; wherein the output planet gear 41 and the speed regulating planet gear 92 have an integrated planet carrier 51 The planetary carrier 51 is fixedly coupled to the output shaft 61; the output planetary gear 41 is meshed between the first ring gear 101 and the active sun gear 31, and the speed regulating planetary gear 92 is meshed with the second ring gear 141 and the speed regulating sun gear 71. Between the planetary gears 131 is engaged between the third ring gear 143 and the sun gear portion 142 of the second ring gear; the first ring gear 101 is supported on the one-way clutch 111 that can restrict its direction of rotation.
其工作原理和过程与上述第三种实施方式类似, 当输入轴 21顺时针方 向旋转时, 输出行星轮 41作逆时针方向旋转, 由于第一齿圈 101被单项离 合器 111锁住不能逆时针旋转, 所以输出行星轮 41作逆时针旋转时也驱动 行星轮架 51及输出轴 6.1作顺时针旋转, 此时第一齿圈 101、 第二齿圈 141、 行星轮 131均为静止状态。 那么调速行星轮 92只驱动调速太阳轮 The working principle and process are similar to the third embodiment described above. When the input shaft 21 rotates clockwise, the output planetary gear 41 rotates counterclockwise. Since the first ring gear 101 is locked by the single clutch 111, it cannot be rotated counterclockwise. Therefore, when the output planetary gear 41 rotates counterclockwise, the planetary carrier 51 and the output shaft 6.1 are also driven to rotate clockwise. At this time, the first ring gear 101, the second ring gear 141, and the planetary gears 131 are all in a stationary state. Then the speed governing planetary gear 92 only drives the speed regulating sun gear
71顺时针运转, 由于输出轴 61在旋转时其负荷是变化的, 如果负荷减轻而 又要提高转速时, 只需限制调速太阳轮 71的转速, 此时调速行星轮 92就会 把动力经由第二齿圈 141、 第二齿圈 141上的太阳轮部分 142、 行星轮 131、 第一齿圈 101然后汇聚到输出轴 61上, 输出轴 61的转速就会提高; 反之则 为减速。 71 clockwise operation, since the output shaft 61 changes its load when it rotates, if the load is reduced When the rotational speed is increased, it is only necessary to limit the rotational speed of the sun gear 71. At this time, the speed regulating planetary gear 92 passes the power through the second ring gear 141, the sun gear portion 142 on the second ring gear 141, and the planetary gear 131. The first ring gear 101 then converges on the output shaft 61, and the rotational speed of the output shaft 61 is increased; otherwise, it is decelerated.
同样, 上述的制动机构可以是液流滞动、 磁力制动、 滚动制动或摩擦制 动装置。 以上所述的变速装置都有着很好滑行惯性, 可更有效的减少能耗。 Also, the brake mechanism described above may be a flow stagnation, a magnetic brake, a rolling brake or a friction brake device. The above-mentioned shifting device has a good sliding inertia, which can reduce energy consumption more effectively.
本发^的保护范围并不限于上述几种具体实施方式, 在不脱离本发明结 构原理上的任何的显而易见的转换均在本发明的保护范围内。 The scope of the present invention is not limited to the specific embodiments described above, and any obvious transitions without departing from the structural principle of the present invention are within the scope of the present invention.
Claims
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN200610033000.7 | 2006-01-14 | ||
| CN 200610033000 CN1804430A (en) | 2006-01-14 | 2006-01-14 | Gear type stepping stepless transmission |
| CN200620056849.1 | 2006-03-23 | ||
| CN200620056849 | 2006-03-23 | ||
| CN 200610101264 CN1880801A (en) | 2006-01-14 | 2006-06-27 | Gear stepping type stepless speed change device |
| CN200610101264.1 | 2006-06-27 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007079694A1 true WO2007079694A1 (en) | 2007-07-19 |
Family
ID=38255996
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/CN2007/000121 Ceased WO2007079694A1 (en) | 2006-01-14 | 2007-01-12 | Gear type steeping stepless speed change device |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2007079694A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
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| ITMO20080258A1 (en) * | 2008-10-01 | 2010-04-02 | Lorenzo Toschi | DEVICE FOR TRANSMISSION OF ROTARY MOTION |
| CN102996729A (en) * | 2012-10-09 | 2013-03-27 | 吴小杰 | Grease lubricated large star wheel speed controller for bearing |
| CN108591385A (en) * | 2018-07-11 | 2018-09-28 | 黄文化 | A kind of power generating type stageless gear variator |
| CN108730433A (en) * | 2018-08-21 | 2018-11-02 | 小刘新能源动力科技(江门)有限公司 | EV planetary automatic speed-changings mechanism |
| CN113606298A (en) * | 2020-10-14 | 2021-11-05 | 河北金海达灌溉设备有限公司 | Speed changer |
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| JP2001182785A (en) * | 1999-12-24 | 2001-07-06 | Aisin Seiki Co Ltd | Transmission |
| US6827664B2 (en) * | 2001-11-15 | 2004-12-07 | General Motors Corporation | Transmission |
| CN1587745A (en) * | 2004-09-28 | 2005-03-02 | 钟文飞 | Energy storage convergent speed change device |
| CN1648491A (en) * | 2005-01-26 | 2005-08-03 | 秦桂强 | Progresive stepless variable speed gear |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2001182785A (en) * | 1999-12-24 | 2001-07-06 | Aisin Seiki Co Ltd | Transmission |
| US6827664B2 (en) * | 2001-11-15 | 2004-12-07 | General Motors Corporation | Transmission |
| CN1587745A (en) * | 2004-09-28 | 2005-03-02 | 钟文飞 | Energy storage convergent speed change device |
| CN1648491A (en) * | 2005-01-26 | 2005-08-03 | 秦桂强 | Progresive stepless variable speed gear |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| ITMO20080258A1 (en) * | 2008-10-01 | 2010-04-02 | Lorenzo Toschi | DEVICE FOR TRANSMISSION OF ROTARY MOTION |
| CN102996729A (en) * | 2012-10-09 | 2013-03-27 | 吴小杰 | Grease lubricated large star wheel speed controller for bearing |
| CN102996729B (en) * | 2012-10-09 | 2015-04-08 | 陈伟 | Grease lubricated large star wheel speed controller for bearing |
| CN108591385A (en) * | 2018-07-11 | 2018-09-28 | 黄文化 | A kind of power generating type stageless gear variator |
| CN108730433A (en) * | 2018-08-21 | 2018-11-02 | 小刘新能源动力科技(江门)有限公司 | EV planetary automatic speed-changings mechanism |
| CN113606298A (en) * | 2020-10-14 | 2021-11-05 | 河北金海达灌溉设备有限公司 | Speed changer |
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