WO2007052776A1 - Process for producing sintered ore and sintering machine - Google Patents
Process for producing sintered ore and sintering machine Download PDFInfo
- Publication number
- WO2007052776A1 WO2007052776A1 PCT/JP2006/322049 JP2006322049W WO2007052776A1 WO 2007052776 A1 WO2007052776 A1 WO 2007052776A1 JP 2006322049 W JP2006322049 W JP 2006322049W WO 2007052776 A1 WO2007052776 A1 WO 2007052776A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- gas
- fuel
- combustion
- gas fuel
- concentration
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/16—Sintering; Agglomerating
- C22B1/20—Sintering; Agglomerating in sintering machines with movable grates
- C22B1/205—Sintering; Agglomerating in sintering machines with movable grates regulation of the sintering process
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B21/00—Open or uncovered sintering apparatus; Other heat-treatment apparatus of like construction
- F27B21/06—Endless-strand sintering machines
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/10—Charging directly from hoppers or shoots
Definitions
- the present invention relates to a method for producing ore for a blast furnace raw material using a downward suction type dwythroid (DL), and to tfeM. Background leakage
- Coal ore which is a material for the blast furnace dredging method, is generally manufactured through the processes shown in Fig. 1.
- the raw materials are meteorite powder, recovered powder in $! ⁇ F, shale powder, Cao raw materials such as limestone and dolomite, 3 ⁇ 4M such as quicklime, coke and coal.
- CaO-containing raw materials such as limestone and dolomite are hereinafter referred to as “CaO-based auxiliary materials”.
- These raw materials are cut out from each hopper 1 ⁇ at a predetermined rate on the competitor.
- the cut out raw material is mixed while adding an appropriate amount of water using a drum mixer 2 or the like, and subsequently, a sintered raw material which is a fine particle having an average diameter of 3.0 to 6.
- the formed sintered raw material is woven with a rotary kiln 3.
- the dried thigh raw material is 3 ⁇ 4 ⁇ from the surge hoppers 4 and 5 arranged on the top to the endless movable let 8 via the drum feeder 6 and the cutting chute 7, and both the bed and the dressing ⁇ 9 force S formed.
- the thickness (height) of the device ⁇ is around 400 mm to 800 mm.
- the carbon material in 3 ⁇ 4 ⁇ 01 is ignited by furnace 10 installed above 3 ⁇ 4 ⁇ 9.
- the carbonaceous material in 3 ⁇ 4 ⁇ burns sequentially, and the fuel generated at this time is Burning, leakage, and cake release occur. Thereafter, the obtained cake is crushed and collected as a product composed of a product of 5. O mm or more;
- the surface of the charging layer is ignited by the ignition furnace 10.
- Carbon material in 3 ⁇ 4 ⁇ 3 ⁇ 4 is burned by the action of suction gas drawn from the top of this device ⁇ to the lower layer.
- suction gas drawn from the top of this device ⁇ As you do.
- the flocculation gradually advances to the lower layer.
- the moisture of the raw material particles in the ⁇ is generated by the combustion of the carbonaceous material. Although it evaporates due to heat, it is absorbed by the bottom of the bow, and still rises and concentrates in the raw material in the wet layer of the lower layer. Since moisture fills the gaps between the raw material particles that are the gas flow paths, the ventilation resistance increases.
- the parts that are required for « also have high ventilation.
- the production of sintered ore (t Zh r) is generally determined by the sintering production rate (t Zh r ⁇ m 2 ) X sintering machine area (m 2 ). That is, the amount of dredging is the width of the machine, the thickness of the raw material
- Figure 2 is a graph showing the distribution of pressure loss in 3 ⁇ 4 ⁇ .
- the ⁇ distribution curve in Fig. 2 shows when the combustion ( ⁇ flame) front moving in the ⁇ is at a position of about 40 O mm on the pallet in the thickness direction of the ⁇ .
- the pressure loss distribution at this time is about 60% in the wet zone and about 40% in the combustion melting zone.
- Figure 3 shows the ⁇ ⁇ distribution within 3 ⁇ 4 ⁇ of the ore at high and low times.
- the raw material particles start to melt at a high temperature range above 1 2 0 0 ° C.
- the time is shown for low production: ⁇ and for high production where productivity is important, t 2 .
- Fig. 4 (a) shows the principle of 3 ⁇ 4 ⁇ on the lett
- Fig. 4 (b) shows the distribution (heat pattern) in the ⁇ ⁇ : about t ⁇ i
- Fig. 4 (c) shows the step of the cake. Showing the residue distribution Yes.
- the upper part of the charging layer (' ⁇ 3 ⁇ 4 layer) is less likely to rise in temperature than the lower layer, and the holding time in the high temperature range is shortened. For this reason, the upper part of ⁇ ⁇ has insufficient combustion solution (a reaction), and as shown in Fig. 4 (c): ⁇
- the strength of the cake is lowered, so the yield does not increase and the properties tend to decrease. become.
- Japanese Patent Application Laid-Open No. Sho 4 8-1 8 10 0 2 discloses blowing a high-concentration combustible gas immediately after the ignition furnace.
- the combustible gas was blown, the amount of charcoal material was not reduced, so the temperature inside the layer exceeded 1380 ° C, and it did not enjoy the effects of sufficiently improving cold strength and increasing yield.
- injecting flammable gas immediately after the furnace for 0 to 2 minutes is a technology that has high risk of igniting the flammable gas and causing a large fire, which is not realistic, and has been put into practical use. Naughty.
- Japanese Patent Laid-Open No. Sho 5 5-1 8 5 8 5 discloses that in order to increase the temperature inside the charging layer of the sintering raw material, a hood is installed on the charging layer. It discloses that a mixed gas with air-cooked furnace gas is blown through the hood at a position immediately after the ignition furnace. The temperature inside the sintered layer becomes higher than 1350 ° C, and the effect of blowing cannot be enjoyed, and the combustible gas mixture is ignited and there is a danger of disaster, so it has been put to practical use. Absent.
- Japanese Patent Laid-Open No. 5-3 1 1 2 5 7 discloses a method in which reversal and charcoal or combustible gas are simultaneously blown at a position immediately after the starting furnace. This method also blows flammable gas with a flame on the surface, so there is a high risk of a large fire, and at the same time the width of the sintered zone becomes sufficiently thick. (About 15 mm or less), I can not fully demonstrate the effect. In addition, because it suffers a lot of low-turn, it causes an iU-like phlegm phenomenon in the ⁇ area, closing the pores that are air flow paths. This technique has not been put to practical use until now, because it reduces the productivity by reducing the air permeability.
- the method described in Japanese Patent Application Laid-Open No. Sho 55-18505 is a method for obtaining a higher temperature by providing a hood and supplying a combustible gas together with a combustion air.
- this method also causes a shortage of heat.
- this method also has the problem that the time required for coke combustion slows down because the coke burning in the high temperature zone is consumed by the inflammable gas. is there.
- the object of the present invention is to produce a high-strength sintered ore at a high yield without impairing the overall air permeability of ⁇ ⁇ ⁇ , and to carry out this method. It is to make the baking that is used for sadonage.
- the present invention provides a method for ⁇ ore having the following steps.
- Point A In the furnace, point A to the carbonaceous material on the surface of ⁇ ⁇ ;
- Air is sucked through the wind box placed under the pallet, burning the charcoal in 3 ⁇ 4 ⁇ ⁇ , and generating the cake with the heat of combustion generated.
- Supply gas fuel below the lower combustion limit concentration from above 3 ⁇ 4 ⁇ ⁇ , and burn the llE gas fuel in ⁇ ⁇ .
- the self-burning gas combustion process is below the lower combustion limit concentration.
- Supplied gas fuel from above 3 ⁇ 4AS burns self-assembled gas fuel in 3 ⁇ 4 ⁇ , and reaches maximum impact in ⁇ or high temperature region in 3 ⁇ 4 ⁇ ( ⁇ time or highest in 3 ⁇ 4 ⁇ It is preferable that it takes a long time to reach it3 ⁇ 4.
- the adjustment of the maximum temperature reached in the t jffiSA layer is preferably carried out in the following manner.
- (C) Combustion of gas fuel, which is employed below the lower limit of combustion, at least partly in the state of combustion, in ⁇ ⁇ 3 ⁇ 4 ⁇ .Supply from above ⁇ ⁇ ⁇ ⁇ to ijj and burn. Adjust the form. It is more preferable to obtain the thickness in the height direction of the combustion / melting zone and / or the width in the pallet moving direction. Furthermore, it is preferable that the combustion process be performed in the following manner with respect to the supply position of the gaseous fuel.
- the tilt self-gas fuel is preferably a combustible gas diluted to a concentration below 75% of the lower combustion limit and above 2%. More preferred is a combustible gas with a concentration lower than the combustion lower limit of 60% or lower and 2% or higher, and still more preferable is a lower combustion limit concentration of 25% or lower and It is a flammable gas with a concentration of 2% or more.
- Desirable gas fuel is preferably at least one gas selected from blast furnace gas, coke oven gas, blast furnace coke oven mixed gas, propane gas, and a group consisting of natural gas and methane gas.
- the present invention provides a circulating pallet, a suction windbox disposed below the tB ⁇ ° let, a raw material for supplying the raw material on the pallet, and a carbonaceous material in the raw material.
- a gas fuel diluted to a concentration equal to or lower than the lower combustion limit concentration from above the charging device AJ1 is injected into the charging layer on the “flow side” of the ignition furnace.
- Gas burning power 3 ⁇ 4 Thoroughly implement a machine that is difficult to lay by itself.
- At least one of the self-fired flame retardant devices is arranged in the machine direction on the downstream side of the ignition furnace.
- tillE gas combustion is placed in the position from the stage where the combustion front advances below the surface layer until the completion of the combustion.
- Figure 1 is an illustration of the sintering process.
- Fig. 2 shows the pressure loss and temperature distribution in the sintered layer.
- Figure 3 is a graph of the ⁇ distribution at high and low ⁇ M times.
- Figure 4 is a graph of temperature distribution and yield distribution in the sintering.
- FIG. 5 is an illustration of a gaseous fuel injection process according to the present invention.
- Fig. 6 shows the 3 ⁇ 4
- Figure 7 is a comparison graph for the sintering pot test.
- FIG. 8 is a diagram for explaining a method for calculating the combustion limit of gaseous fuel.
- FIG. 9 is an explanatory diagram showing the temperature dependence of combustion.
- FIG. 10 is a diagram showing the influence of the gas type when the gaseous fuel is introduced.
- Figure 11 shows the relationship between blowing gas, shutter bow daughter, yield, ⁇ time, and production.
- Figure 12 is a schematic diagram of the sintering reaction.
- Figure 14 is an observation (photo) of the combustion limit when dilute propane is injected.
- Figure 15 shows the effect of the blowing position.
- Figure 16 shows the effect of the blowing position.
- Fig. 17 is an explanatory diagram of the lamellar temperature distribution during sintering.
- Figure 18 is an explanatory diagram of the results of verifying the effect of the Bfe position.
- FIG. 19 is a graph of changes over time in 3 ⁇ 4 ⁇ (a), exhaust gas (b), passing air volume (c), and exhaust gas composition (d) during propane blowing.
- Fig. 20 is a graph of changes over time in 3 ⁇ 4 ⁇ (a), (a '), exhaust gas (b), and (b') when ⁇ propane was injected and when only coke was increased.
- Figure 21 is a graph showing the characteristics! ⁇ Fruit under various blowing conditions.
- Figure 22 is a comparative graph showing changes in the mineral composition ratio under various blowing conditions.
- Figure 23 is a graph showing the change in apparent specific gravity of the product ore.
- Fig. 24 is a pore size distribution graph of 0.5 mm or less in the product sintered ore.
- Fig. 25 is a schematic diagram of the male behavior of the coke only ⁇ (a) and ⁇ 3 ⁇ 43 ⁇ 42 ⁇ ⁇ h (b).
- Figure 26 is a schematic diagram of the pore structure when diluting gas is injected.
- Figure 27 is a graph of the ⁇ 13 ⁇ 4 ⁇ 3 ⁇ 4 result of the limit cox ratio that can maintain the cold strength.
- FIG. 28 is a diagram (photograph) showing the results of Example 1.
- FIG. 29 is a diagram (photograph) showing the results of Example 2.
- FIG. Reference numerals in FIGS. 1 to 29 described above are shown below.
- the male ore manufacturing method includes a charging process, an ignition process, a 'serious process and a gaseous fuel combustion process.
- the ⁇ ⁇ ⁇ process consists of forming ⁇ raw materials containing stones and charcoal on a circulating pallet and forming ⁇ containing charcoal on the pallet.
- ⁇ Self-fire process consists of igniting carbon material on the surface of 3 ⁇ 4 ⁇ in a point furnace.
- the filling process consists of sucking air through the wind box placed under the pallet, burning the carbonaceous material in ⁇ ⁇ , and generating the female cake with the generated heat of combustion.
- gas fuel below the lower limit of combustion is supplied from above ⁇ ⁇ and the self-fuel is burned in ⁇ ⁇ . This gas combustion process is one of the present inventions.
- a combustible gas diluted to 75% or less which is less than the lower combustion limit concentration at room temperature in the atmosphere, as iHE gaseous fuel.
- a Silia gas fuel more preferably, a combustible gas that has been reduced to 60% or less, More preferably, the combustible gas is reduced to 25% or less.
- the concentration of this gaseous fuel does not cause the shortage of air ( ⁇ ) necessary for the coagulation of the total carbonaceous material (solid fuel + gaseous fuel) in the crane material, so that there is no shortage of combustion.
- the gaseous fuel is preferably a combustible gas diluted to a concentration of 2% or more of the lower combustion limit concentration. If the concentration is 2% or more, the strength and yield of sintered ore will be improved. Further, the concentration of the gaseous fuel is difficult depending on the amount of carbon material (solid fuel). Further, as will be described later, the gaseous fuel can be burned at a predetermined region position in ⁇ ⁇ by performing this operation.
- the gas fuel that has been applied to the carbonaceous material in the ⁇ ⁇ is supplied to the ⁇ ⁇ . Even if gas fuel is supplied at a position immediately after the point, combustion only occurs on the 3 ⁇ 4 ⁇ and does not affect the 3 ⁇ 4 layer. After the raw material is fired to form a sintered cake layer, the diluted gaseous fuel is
- the supplied gaseous fuel can be supplied at an arbitrary position as long as the cake layer is formed.
- the reason why the supplied gaseous fuel is supplied after the cake layer is formed is as follows.
- the thickness of mm can be adjusted, for example, by using a transparent quartz window with a tubular ⁇ ! 3 ⁇ 4, which helps to determine the gas fuel supply position. .
- the gaseous fuel tiiIS is lowered below the pre-combustion force 3 ⁇ 4 layer, and supplied at a position where the fuel * soot zone is 10 O mm or more, preferably 200 mm or more lower than the surface layer.
- the fuel * soot zone is 10 O mm or more, preferably 200 mm or more lower than the surface layer.
- Gaseous fuel is supplied so that combustion starts only in the lower layer, that is, when the combustion front moves 100 mm from 3 ⁇ 4 km (so that it reaches the region there as it is). The reason is that if the position is lowered by 100 mm or more, the influence due to the cooling by the atmosphere sucked through the sintered layer is reduced, and the thickness of the fuel cohesive zone is increased.
- the thickness is 200 mm or more, the influence due to the cooling by the atmosphere is eliminated, and the thickness of the fuel degassed belt is expanded to 30 mm or more.
- this supply be performed at both ends in the width direction (direction to return to the pallet traveling direction) near the side warn where the yield reduction is remarkable.
- Gas fire! ⁇ 3 ⁇ 4 is different depending on the scale of; for example, gas flame retardance 1, 0 0 0-5, 0 0 O m 3 (standard) Zh, about 150,000 t / day Capability of a machine size of 9 Om, and the ability to place it about 5 m downstream of the point furnace.
- the supply position of ttltB «gaseous fuel is in the movement direction of the pallet, on the furnace exit side; after the male cake is formed, the slow combustion front advances below the surface layer.
- gas fuel combustion occurs at a depth of 100 mm or more below the surface layer, preferably about 200 mm or less below the surface layer. It is preferable to perform at one or more arbitrary positions until ⁇ is completed. In other words, this means that the gas fuel supply starts when the combustion front moves below the surface of ⁇ ⁇ ⁇ as ⁇ ⁇ ⁇ . Since it occurs inside ⁇ and then gradually moves to the lower layer, it means that there is no risk of explosion and safe burning is possible.
- the supply of gaseous fuel into the AS is ⁇ , which means that the cake is reheated. That is, the supply of the gaseous fuel originally has a short holding time in the high temperature region, so that the cold 3 ⁇ 4 ⁇ of the ore is low and the 3 ⁇ 43 ⁇ 4 cake is supplied with solid fuel in this part.
- ⁇ 1 "high-quality gaseous fuel it has the significance of regenerating and expanding the combustion 'melting zone and compensating for the heat of combustion that tends to be insufficient.
- the supply of the gaseous fuel has the first feature in that the supply position is determined from where the effect of the supply 'effect in the 3 ⁇ 4 ⁇ layer is affected. Along with the supply, the maximum 3 ⁇ 43 ⁇ 4 and the high temperature range retention time in ⁇ ⁇ The second point is how to do it according to the amount of solid fuel below.
- ⁇ ⁇ after ignition is a combustion flame with the movement of the pallet).
- the front gradually expands downward and forward (downstream), and the position of the combustion zone is shown in Fig. 4 ( It changes as shown in a).
- Fig. 4 (b) the thermal males received in the layers are different in the upper layer, middle layer, and lower layer.
- the high temperature region holding time about 1 2 0 0 ° C or more
- the sintered layer has a yield distribution as shown in Fig. 4 (c). That is, the yield of the surface layer portion (Ctl) is low, and the yield distribution is high in the middle and lower layers.
- the combustion zone changes in a direction in which the thickness and range in the vertical direction increase, which is reflected in the improvement of the quality of the product sintered ore. It is.
- the middle layer and the lower layer which have a high yield distribution, the retention time in the high temperature region can be further adjusted, so that the yield can be further increased.
- the shape of the combustion zone that is, the thickness in the height direction of this zone and / or the width in the direction of movement of the pallet can be reduced, and the maximum pressure and high temperature range ⁇ It will lead to time traps.
- These adjustments further enhance the effect of the present invention, and by always increasing the vertical thickness width of the combustion / melting zone and adjusting the maximum temperature and holding time of the high temperature range, the product is always sufficiently fired, and the product ⁇ 3 ⁇ 4 Contributes effectively to improving the cold strength of ores.
- the supply of the selfish gaseous fuel into 3 ⁇ 4 ⁇ is to increase the cold strength of the entire product sintered ore.
- the purpose of blowing this gaseous fuel was originally to improve the cake, and thus; 3 ⁇ 43 ⁇ 4 ore's cold bow daughter, in particular, adjusting the gas fuel supply position, burning difficult materials.
- the cold strength (shutter index SI) of the sintered ore is 75% to 85% 3 ⁇ 43 ⁇ 4, preferably 80% or more, More preferably 90% or more. This level is determined by taking into consideration the amount of charcoal in the raw material (especially under the condition that the input heat amount is constant).
- the adjustment of the supply position of the braided gas fuel in the direction of movement of the pallet can be done in any zone between the cake and the wet zone in the ⁇ ⁇ : ⁇ ore cold bow.
- the scale (size), number, position (from the furnace), gas concentration of the gas fuel supply device, preferably the gas content in the raw material (solid fuel) Therefore, not only the size of the combustion zone (width in the vertical direction and pallet movement direction), but also high S3 ⁇ 4ii3 ⁇ 4, high temperature range time, and thus, in 3 ⁇ 4 ⁇ Yes Adjust the bow of the cake.
- the gaseous fuel it is preferable to use any of blast furnace gas, coke oven gas, blast furnace-coke mixed gas, propane gas, natural gas, methane, or a mixed gas thereof. .
- Each of these contains a fuel component, which is used as a gaseous fuel having a concentration lower than the combustion lower limit concentration of 75 or less by using air or the like.
- the gas fuel may be formed by a combination of an inert gas other than air, an inert gas and an inert gas and air, and air.
- a suction windbox is arranged under a pallet that circulates on the raw material charging layer, and the raw material is placed on the pallet.
- the concentration below the lower combustion limit concentration is set on the downstream side of the ⁇ point furnace from above 3 ⁇ 4 ⁇ .
- a braided gas fuel burner is used, which is provided with a gas burning device for blowing gaseous fuel into the charging layer. Both pallets It is preferable to be disposed so as to straddle the sidewall.
- the gaseous fuel supply device is a blowing hood that supplies diluted gaseous fuel, or a gas fuel that is formed by arranging slits or blowing nozzles in a plate shape in the blowing hood.
- Gaseous fuel supply ⁇ It is preferable that it is composed of pipes.
- one or more lilt self-gas burners are installed at one of the positions in the pallet travel direction during the course of the downstream force combustion zone of the furnace traveling in the ⁇ range. It is preferable that the supply of the ftjf gas fuel to the inside is performed at a position after ignition of the carbonaceous material in the charging layer. That is, this device is arranged at one or more positions downstream of the ignition furnace, at any position after the combustion front has traveled below the surface layer. The size, position, and number are entered from the ⁇ . In addition, this gas flame retardant is to be installed near the side of the side waron ⁇ 5. »A self-gas fuel is 75% or less of the lower combustion limit concentration and 2%.
- a flammable gas having the above concentration it is possible to burn at the target position in the device ⁇ by using the gas fuel that has been added from above the layer.
- the gas fuel supply position By adjusting the gas fuel supply position, the maximum temperature reached during combustion, and the holding time in the high temperature range, the combustion strength tends to be insufficient and the cold strength of the sinter is increased.
- the degree of sinter strength can be increased not only at the upper part of the 3 ⁇ 4 ⁇ layer but also at any portion below the middle layer of the charging layer.
- FIG. 5 shows an embodiment of a sintered ore production apparatus according to the present invention.
- the present invention is of this exemplary form It is not limited only to the state.
- Gas fuel supply device (hood) for injecting gaseous fuel such as mixed gas (M gas) of blast furnace gas and coke oven gas (hood) 12 forces Ignition furnace 10 pallet 1 on the upper side of ⁇ ⁇ which corresponds to the downstream side in the moving direction Only the base is arranged and laid.
- the gas fuel 12 is composed of a plurality of pipe-like gas blowing nozzles 12a arranged in a self-aligned manner in a leaking direction.
- the plurality of pipe-shaped gas injection nozzles 12 a are arranged so as to cover ⁇ ⁇ from above a sidewall (not shown) via the gas fuel separator 12.
- ⁇ ⁇ ⁇ gas supplied from the gas fuel storage 12 passes through the top of the layer from the top of the ⁇ to the deep layer (lower shoulder) of the layer, down to the lower shoulder of the pallet 8 in the wind box 11 under the pallet 8 Suction is absorbed and sucked in.
- the yield shown in Fig. 4 (c) is as low as 60% and the yield of the area is improved, a large amount of gaseous fuel can be supplied to the side of the pallet on both sides. It is preferable to arrange the self nozzle 12a.
- gaseous fuel supplied from the gaseous fuel 12 examples include blast furnace gas (B gas), coke oven gas (C gas), and mixed gas of blast furnace gas and coke oven gas (M gas). ), Propane gas, natural gas (LNG), methane, or a mixture of these is used.
- B gas blast furnace gas
- C gas coke oven gas
- M gas mixed gas of blast furnace gas and coke oven gas
- Propane gas, natural gas (LNG), methane, or a mixture of these is used.
- LNG natural gas
- methane methane
- These gaseous fuels may be supplied separately from the furnace 10 under a separate piping system.
- it is installed in the same pipe as the furnace fuel paste self-pipe, especially with the gas introduction pipe, and the concentration of the gaseous fuel is made to be below the lower limit of flammability. You may comprise so that it may be on an extension of a supply pipe (illustration 3 ⁇ 4 "f).
- the following example 3 shows examples of gas concentrations of various gaseous fuels used in the present invention at the lower combustion limit concentration and the upper injection limit (75%, 60%, 25%).
- the lower combustion limit concentration is 2.2 vol%
- the upper limit of the blown gas concentration diluted to 75% is 1.7 V o 1%
- the upper limit of the blown gas concentration set to 60% is 1.3
- the concentration of blown gas diluted to 1% and 25% is 0.4 V o 1%.
- the concentration at which this effect begins to appear, ie, the lower limit of the concentration of diluted blown gas, is 0.05%. Accordingly, the preferred range is as follows.
- Preferred range (1) 2. 2 v o l% to 0.05 vol l%
- Preferred range (2) 1.7 vol% to 0.05 vol%
- Preferred range (3) 1.3 V o 1% to 0.05 V o 1% 'preferred
- range (4) 0.4 vol l% to 0.05 vol%
- the lower limit of combustion is 5.0 V o 1%
- the upper limit of blown gas concentration diluted to 75% is 3.8 vol%
- the upper limit of blown gas concentration diluted to 60% is 3.
- the concentration of the blown gas diluted to 25% is 0.9 V o 1%.
- the concentration at which this effect begins to peak, that is, the lower limit of the concentration of diluted blown gas is 0.24 vol%. Therefore, the preferred range is as follows.
- Preferred range (1) 5. Ovo l% to 0.24 vo l%
- the lower limit of combustion is 4.8 V o 1%
- the upper limit of gas concentration is 75%
- the upper limit of gas concentration is 3.6 V ⁇ 1%
- the concentration of blown gas diluted to 60% is 2.9 V ⁇ 1%
- the concentration of the injected gas at 25% is 0.9 vol%.
- the lower limit of the blown gas concentration is 0. l v o l%. Accordingly, the preferred range is as follows.
- Preferred range (1) 4. 8vo l% to 0. l v o l%
- Preferred range (3) 2.9 V ⁇ 1% to 0 ⁇ 1 V ⁇ 1%
- Preferred range (4) 0.9 V ⁇ 1% to 0.1 V ⁇ 1%
- the lower limit of combustion is 40.0 V ⁇ 1%
- the upper limit of the concentration of blown gas diluted to 75% is 30.0 V ⁇ 1%
- the upper limit of the concentration of blown gas diluted to 60% is 24
- the concentration of the blown gas diluted to 0 ⁇ ol% and 25% is 7.6 vol%.
- the lower concentration limit of diluted blown gas is 0.24 V ⁇ 1%. Accordingly, the preferred range is as follows.
- Preferred range (3) 24. Ovo l% to l. 25v o l%
- Table 2 shows the contents and amounts of hydrogen, CO, methane, ethane, and propane as C 3, LNG, and B gas. table 1
- This figure 6 also shows the Bidet conjecture from itsi clear quartz window » especially with the movement of the combustion front.
- gaseous fuel containing 1 5 V o 1% M gas exceeding the lower limit of combustion (12 V o 1%) is blown into the 1 ⁇ inner raw material lantern, Body fuel starts burning immediately on the 3 ⁇ 4 ⁇ 1 surface and reaches the lower layer of 3 ⁇ 4 ⁇
- FIGs 7 (a) to (d) summarize the results of the above-mentioned experiment. According to this result, when appropriately diluted M gas was blown into the raw material charging layer according to the present invention, the yield was slightly improved although the time hardly changed (Fig. 7 (a) ) Andhuntalso increased (Fig. 7 (b)).
- the shutter bow daughter (SI) which is a cold tube am signifi- cantly affected by the blast furnace, is more than 10% (Fig. 7 (c)) has also been improved and reduced powder characteristics (RD
- the degree of dilution will be described below the force of using the gas used as the tine gas fuel to be supplied in ⁇ .
- Table 4 shows the lower and upper limits for blast furnace gas, coke oven gas and mixed gas (M gas), propane, methane, and natural gas. For example, if a gas with such a combustion limit does not burn in the 3 ⁇ 4 ⁇ layer and goes to the exhaust fan, there is a risk of burning in the middle of the power MS ⁇ .
- the inventors decided to use gas fuel with a concentration that does not pose the above danger, that is, a concentration below the lower limit of combustion as a result of the row, and to further increase the ⁇ : 14,
- a gaseous fuel with a concentration of 75% or less of the above, but there was no problem in many experiments.
- the blast furnace gas power S flammability category has a combustion limit of 40 ⁇ ⁇ 1% (ie, it does not burn below 40 ⁇ ⁇ 1%) in the atmosphere, and Its upper combustion limit is 71 V ⁇ 1%. If it exceeds 71 V ⁇ 1%, the blast furnace gas concentration becomes too high. ⁇ Also means that it will not burn and become a condition.
- Table 4 is based on the drawings based on the grounds of these figures.
- Figure 8 shows an example of the method used to determine the pre-fire limit of blast furnace gas.
- the ratio of combustible components (flammable gas) and other (inert: inert gas) contained in the blast furnace gas in the figure is determined by the combination of H 2 , 0 2 and CO and N 2 And as follows.
- the lower limit is 32 V o 1% and the upper limit is 64 vo 1%. That is, the lower limit of the combustion limit of H 2 + C0 2 is 32 V o 1%, and the upper limit is 64 V o 1%.
- the upper limit of combustion can be obtained by applying the above formulas (1) and (2). In this way, the lower combustion limit and upper combustion limit of blast furnace gas can be obtained.
- FIG. 9 shows ⁇ ⁇ between the concentration and the temperature of the gaseous fuel at the normal temperature in the atmosphere.
- the concentration of the gaseous fuel supplied to ⁇ ⁇ contains fines 4) until it reaches the safety zone that is even lower than the lower limit of combustion at room temperature. As long as the concentration of is sufficient, the degree of freedom in setting up the fuel in the 3 ⁇ 4 ⁇ thickness distribution) will increase.
- the combustion of gaseous fuel has such dependency, for example, the fuel spreads as the ambient temperature becomes higher, and burns well in the temperature field near the combustion and melting zone of the furnace.
- a temperature field of about 200 ° C. such as in an electric machine on the downstream side of the machine, it does not burn as shown in the preferred embodiment of the present invention.
- the self-gas fuel supplied in ⁇ ⁇ of J fiber raw material in the production of sintered ore is sucked by the wind box under the pallet and burns the solid fuel (powder coke) in the charging layer. Combustion formed by burning in the high temperature region of the cocoon belt. Therefore, the supply of gaseous fuel should be adjusted under the condition that 3 ⁇ 4 ⁇ heat quantity to ⁇ ⁇ is constant, and adjusting the amount of knitted gas fuel; ) You will be able to In addition, degassing of gaseous fuel means adjusting the gas fuel coagulation to occur at the expected position ( ⁇ ⁇ region) in ⁇ ⁇ .
- the combustion zone in ⁇ is a zone where only solid fuel (powder coke) burns, but in addition to the powder coke of the present invention, it is further a gaseous fuel. Can also be said to be a zone that burns together. Therefore, in the present invention, ig ⁇ l3 ⁇ 4 ⁇ 4 of the gaseous fuel and other supply conditions are suitable for the TO with the assumption that there is a powdery cous as a part of the fuel. If changed, it will be possible to achieve the desired maximum holding time of ita3 ⁇ 4 and / or high temperature range, and improve the bow of the cake ⁇ S.
- yet another reason to use the improved gaseous fuel is: * Through the morphing of the cocoon belt; ⁇ To bow the bow of the cake; It is the role of this «gaseous fuel in doing the 3 ⁇ 4 of how; and how long the cake is allowed to reach the high temperature zone ( ⁇ burning zone). It works because of power.
- the selfish gas fuel means: ⁇
- the raw material has a long high temperature range, which is adjusted to increase to IE3 ⁇ 4. Such adjustment is made so that the amount of combustion-supporting gas (air or oxygen) in the combustion atmosphere does not cause excess or deficiency in accordance with the amount of solid fuel in the raw material (powder coke 4). It means that the adjusted gaseous fuel is used.
- the amount of combustible gas (oxygen) is insufficient because the amount of combustible gas is blown without adjusting the concentration of the combustible gas, regardless of the amount of solid fuel in the raw material.
- the force ⁇ conversely causes a partial overcombustion, resulting in a variation in strength. That is, according to the present invention, such a problem can be avoided by using the gaseous fuel after adjusting the dilution concentration.
- FIG. 10 shows the conditions and results of a comparative experiment between the conventional sintering method (without blowing gaseous fuel) and the sintering method of the present invention using gaseous fuel diluted below the lower combustion limit.
- the conventional method is an example of powdered coke 5 without dilution gas fuel injection.
- gas fuel equivalent to 0.8% of powder coke is injected.
- the powder coke inlet is 4.2 mass%. Sickle gas burning; for example, even if there was a discrepancy, the shutter, product yield, and productivity were improved.
- Fig. 11 shows the effect of propane gas and C gas as gaseous fuel: ⁇ ⁇ Blowing gas concentration, «Gaseous fuel concentration, shutter), yield (b), time It shows the relationship between (c) and production rate (d).
- propane gas which uses this as «gaseous fuel ⁇ , sha '; Addition of 0. 0 5 vo 1% produces an effect, and the yield is almost the same.
- a clear effect is obtained from 0.1 V ⁇ 1% for propane gas, preferably 0.2 V ⁇ 1%, and 0.24 V ⁇ 1% for C gas. It has an effect, more than 0.5 V ⁇ 1% for girls or more, and 1. O vol% or more for a clear improvement effect.
- propane gas it is at least 0.05 V o 1% or more, preferably 0.1 V o 1% or more, more preferably 0.2 v o 1% or more.
- C gas at least 0.24 V ⁇ 1% or more, preferably 0.5 V ⁇ 1% or more, more preferably 1.0 ⁇ 0 V ⁇ 1% or more, and the upper limit is 7 5% of the lower combustion limit concentration. % Or less.
- propane gas ⁇ , 0.4 V o 1% is almost the same, and the gas concentration at this time corresponds to 25% of the lower combustion limit concentration.
- Figure 14 is a photograph showing the observation results of the combustion zone when propane gas was injected in this experiment.
- propane gas with a concentration of 2.5 V o 1% expands on the raw material ⁇ ⁇ immediately after injection and gas fuel does not enter 3 ⁇ 4 ⁇ . I got it.
- the propane gas is diluted to 0.5 V ⁇ 1% of the air, it will enter the 3 ⁇ 401 without burning at the top of the ⁇ , and 3 ⁇ 4 ⁇ ⁇ And I burned it.
- the vertical width of the combustion zone under atmospheric conditions was ⁇ 70 mm, whereas when flr ⁇ propane gas was injected, the width of the coagulation zone (that is, the high temperature region holding time) Equivalent)
- the force has been expanded to more than double the force up to 150mm.
- Table 6 shows the starvation of this experiment.
- ⁇ No. 1 is coke in difficult raw materials: TO base condition with 5 mass% mix
- Experiment No. 2 is 1 mass% lowering the proportion of powder coke to 4 mass%, instead Propane gas 0.5 vo 1% constant amount of heat input
- Difficult No. 3 is compounded with powdered coke 10 ma ss%
- Experiment No. 4 is heat retention (JP-A-60-155626) In order to verify the difference from this, 450 ° C high temperature gas was injected. Table 6
- FIG. 15 shows the result, which is an example in which the coke oven gas' (C gas) is used as 2% as the gaseous fuel.
- This figure shows the results of investigating the injection position and the product sintered ore shutter bow daughter and product yield when gaseous fuel was blown. «Gaseous fuel was blown at 100-200 mm, 200-300 mm, and 300-400 mm from the 3 ⁇ 4 ⁇ surface.
- the gas fuel is supplied to the work zone while it is in the range of 100-200 mm.
- the supply of combustion air for trial I flows from the top to the bottom in the same manner as in the operation.
- the gaseous fuel is added to the fuel air so that it has a predetermined concentration. Deceived and supplied.
- the burning band is bright (white).
- the region of 100 to 200 mm it is only slightly thicker than the conventional method.
- the thickness of the excavation and turning belt is clearly increased compared to the conventional method. It can be seen that the mm region also has a clear difference compared to the conventional method.
- Fig. 16 schematically shows the state of combustion in the upper layer from the charged layer surface to 20 O mm and in the lower layer of less than 200 mm.
- the arrow A shown in this figure indicates the direction of sintering (the direction of the material)
- Figure 16 (a) shows the powder coke and gas fuel in part J ii (up to ⁇ 20 O mm). This shows the flame standing.
- This «band formed by the powdered co-tas fuel is originally narrow in the upper part of the device ⁇ , and the combustion zone of this powdered coatus and the point of conversion of the gaseous fuel exchanged in this combustion zone are close to each other Therefore, the pattern is as shown on the right side of the figure.
- the combustion area of the powdered coke (solid fuel) is shown as a hatched part, and the area of the gaseous fuel that burns above it is shown as a non-hatched part.
- coke and gaseous fuel are burned at the same time (both will be burning close to each other), so it is indicated by the letter T 2 in the figure.
- the holding time in the high temperature range (equivalent to about 120 ° C) becomes narrow as shown in the figure.
- the distribution of the coke fuel indicated by the horr and the pinching part is increased.
- the gas fuel supply to ⁇ ⁇ is preferably done after the combustion / melting zone thickness of 15 mm or more is reached.
- Fig. 16 (b) gaseous fuel was supplied to the middle and lower layers.
- the combustion zone increased as ⁇ ⁇ ⁇ increased from the bottom to the bottom, and the combustion zone width Expands and burns at a position higher than in Fig. 16 (a).
- the distribution shown on the right side of Fig. 16 (b) is obtained.
- the solid fuel (coke) solidification point indicated by hatching is the solidification curve of the gas fuel, so the synthesized ⁇ distribution curve has a large bottom distribution. Therefore, solid fuel and gas fuel indicated by ⁇ 3 and ⁇ 4
- the high temperature region based on the fuel excretion can be obtained by increasing the time, and the ore shutter bow daughter is improved.
- the ignition of the gaseous fuel ⁇ for adjusting the high temperature range retention time is 400. C to 800 ° C. is preferable, and the most preferable ignition rate is 500 to 700.
- the reason for this is that if the ignition is set to less than 400 ° C, it does not lead to the expansion of the high temperature region, but merely the expansion of the low temperature region, while if it exceeds 800 ° C, the high temperature region retention time due to the combustion of solid fuel is limited. This is because the effect of extending the high temperature range holding time is small.
- FIG. 17 schematically shows the temperature distribution in the layer during sintering.
- This figure is based on the example of distribution in the conventional method, based on solid fuel (coal powder) 5ms s% inlet! ⁇
- the conventional 3 ⁇ 4 method is shown by curve a.
- it is effective to increase the amount of coke breeze in order to extend the holding time in the high temperature range.
- the high-temperature region retention time indicated by the layer thickness extends to (0—A) (0-B), but the maximum rises from about 1300 ° C to about 1370 ° C to 1380 ° C. As a result, it is no longer possible to obtain low RDI I or high bow ore.
- the method of the present invention In the method, while the amount of powder coatas is suppressed to 4.2 mass%, 3 ⁇ 4r ⁇ C gas is blown in, so that the maximum 3 ⁇ 43 ⁇ 4 can be suppressed to 1270 ° C. At the same time, the high temperature holding time is extended to (0—C), so that the low RDI and high bow ⁇ ⁇ ore production and production, which could not be achieved by the conventional method, can be sufficiently fulfilled.
- the conventional: ⁇ method is an operation method that focuses on one of the adjustments in the high temperature holding time force adjustment level. In this respect, the present invention method adjusts the amount of powdered coke used (for example, 4.
- Fig. 16 shows an example in which the solid fuel consumption is simply reduced to 4.2 mass%, and the maximum temperature reached is low and the high-temperature region holding time is short.
- Fig. 18 shows an example of using conventional powder coke 5 mass% as the 3 ⁇ 43 ⁇ 43 ⁇ 4 method, and as an example of adapting the present invention, the amount of powdered coke was 4.2 mass% and the concentration was 2. Ovol%. An example of using gas blowing together is shown.
- thermovia in this figure in the conventional method, a combustion state exceeding 1400 ° C occurred in order to maintain the high temperature range retention time.
- the volume of powder coke was limited to 4.2 mass%, and the same gas 3 ⁇ 43 ⁇ 4 ⁇ was measured: t, 1400 ° C range disappeared, and the maximum arrival ⁇ was below 1350 ° C. At the same time, it became possible to prolong the time in the high temperature range.
- Figure 19 shows the changes over time in the temperature in the charge bed (a), the exhaust gas temperature (b), the passing air volume (c), and the exhaust gas composition (d) due to the injection of diluted propane gas under constant input heat conditions. It is shown.
- the temperature in the layer is a value measured in the above-mentioned sample by a pair that is ⁇ at a height of 20 Omm (3 ⁇ 4 ⁇ thickness: 60 mm) from the great bar.
- measurements were taken at two locations 5 mm from the center and the wall in the circumferential direction of ⁇ . From these figures, it can be seen that the time when the raw material heated to 1205 ° C or higher is leaked by blowing the propane gas (hereinafter referred to as “high temperature range time”) is more than doubled. It was confirmed that the highest 3 ⁇ 43 ⁇ 43 ⁇ 4 has not risen.
- propane gas is blown in, the oxygen concentration in the exhaust gas is reduced, and it is estimated that is an efficient contribution to fuel.
- Fig. 20 shows ⁇ ⁇ (a), (a ') when diluted propane is injected (0.5 V o 1%) and when only the coke is increased (1 Oma ss%). And the change with time of exhaust gas separation (b) and (b,). From these figures, when the percentage of powder powder is doubled, the retention time at a high temperature range of 1200 ° C or higher is almost the same as when blowing propylene gas diluted to a concentration of 5 V o 1%. The best to it3 ⁇ 4 exceeded 1350 ° C. Also, by increasing the amount of coke breeze, the C0 2 concentration in the exhaust gas greatly increased from 20 V o 1% to 25 vo 1%, and the CO concentration also increased, and the powder coke power '; I enjoyed the fact that the contribution ratio was decreasing.
- Figure 21 summarizes the various features in these. As can be seen from this figure, the propane gas injection increased slightly; 1 ⁇ 2 ⁇ time was slightly extended, but the yield was improved as the yield of the shutter bow daughter and the production rate was improved. Also covered It was confirmed that the reducibility was also greatly improved, and by optimizing the injection of industrial gas fuel, in addition to improving the production rate ⁇ distilling;
- ⁇ gas fuel is used: ⁇ , this gas burns in the ⁇ ⁇ , leading to the expansion of the combustion zone in the layer, and ⁇ A wide-band combustion zone is formed by the synergistic action of the combustion heat of the gas and the combustion of the propane gas. as a result, On the other hand, the high temperature range is extended by the combustion of the supplied gas.
- the inventors formed article ⁇ reducibility of 3 ⁇ 4 ore by blowing «gaseous fuel, 'Influence on cold.
- Bow daughter like, conventional methods (5 mass 0/0, 1 O mass%
- the survey was conducted in comparison with COTAS and thermal JIl injection.
- Measured items are: product; ⁇ mineral in mineral ore Wf ⁇ (influence on cold bow daughter and reducibility), apparent specific gravity (influence on cold daughter), pores less than 0.5 mm ⁇ ⁇ cloth (reducible Is an effect on sex).
- Fig. 22 shows the result of investigating the MfiJ of the mineral phase in the product ore quantified by powder X-ray diffraction. From this figure, it can be seen that when ⁇ 3 ⁇ 4 ⁇ calorie is constant (coix 4 maa% + propane 0.5 vol%), solid fuel and «propane gas are used together ⁇ This is thought to have led to an improvement in sex and an increase in cold bow girls.
- Fig. 23 shows the measurement result of the apparent specific gravity of the product; ⁇ ore, and Fig. 23 shows the measurement result of the pore size distribution of 0.5 mm or less using a water-type porosimeter.
- Fig. 22 shows the measurement result of the apparent specific gravity of the product; ⁇ ore, and Fig. 23 shows the measurement result of the pore size distribution of 0.5 mm or less using a water-type porosimeter.
- the melt is promoted and the porosity (apparent ratio fi) is reduced to 0.5 mm or more. This is thought to be a factor in improving cold strength.
- 3 ⁇ 4 ⁇ heat quantity is constant! ⁇ Propane gas is injected.
- Fig. 25 shows a schematic diagram of the behavior when using only Kotas (a) and when «gas combustion;
- the conventional coke that uses only coke was heated from the inside of the particles by powdered coke combustion, the combined method of coatus + gaseous fuel as in the present invention, gas As the fuel burns, it will be heated from the outside of the soot particles, so it is thought that there are no paddy pores in the ore, RDI is low, and JI SR I can be relatively high. .
- Fig. 26 shows a schematic diagram of the production of ore gas during a gas fire.
- improving ore productivity has an impact on yield and cold bow daughter, promoting coalescence of 0.5-5mm pores, reducing their number, and affecting air permeability. It is ⁇ ) to increase the proportion of pores of 5 mm or more that affect the thickness.
- Figure 27 shows the limit coke ratio that can maintain the required cold bow daughter (the limit coke ratio is equivalent to 73%, which is the maximum value when propane gas is not added to the shirt tar bow daughter). This shows the result of the grasp of the coke ratio.
- the cox ratio for obtaining the same cold (shutter bow 3 ⁇ 4g 73%) by propane gas blowing (concentration 0.5 v o 1%) is shown in Fig. 27 (a).
- it can be reduced from 5 ma ss% to 3 m ass% (about 20 kgZt).
- Figures 27 (b) and (c) it is clear that the cox ratio decreases from 5 ma ss% to 3.5 ma ss% to obtain 73% yield and 1.86 production rate, respectively. It is.
- the present invention is a gas fuel that is appropriately adjusted according to the amount of carbonaceous material while the combustion zone shifts from 3 ⁇ 4 ⁇ of ⁇ ⁇ to the lower layer as the pallet progresses.
- the action to expand the function of the ligament in 3 ⁇ 4 ⁇ It is possible to improve the quality of the mineral and improve the property.
- Example 1 Using coke oven gas (C gas) as the gaseous fuel (1-2, 5 V o 1%) shown in Fig. 6 (Coke) A pot pot with an amount of 5 ma ss% was performed. The other conditions are the same as the actual results of ⁇ ⁇ (paragraph 0037). The results are shown in FIG. As shown in this figure, when TO gas C according to the method of the present invention is increased, if the c gas is increased, the expansion of the combustion band is remarkable, and the yield and ⁇ 0 rate are improved. I found that cold bow girl (SI) can also improve.
- SI cold bow girl
- Example 2 I ⁇ was performed under the same conditions as in Example 1. The results are shown in FIG. As shown in this figure, when using propane gas (0.02 to 0.5 vol%) made according to the method of the present invention, if the concentration of the C gas is increased, the expansion of the fuel coagulation is remarkable. Moreover, it was found that the yield and production rate can be improved, and the cold bow degree (SI) can be improved.
- Example 3 In this example, the coke oven gas (C gas) produced by using the ⁇ pan shown in Fig. 6 and the cooler exhaust gas in comparison with the example without dilution gas injection was used. This is an example in which the material was blown into the charging layer of the sintering raw material (including 20M ss% return) shown in Table 7 from above.
- the layer contains 4.8 to 5 mass% ( «) of powdered coke, and as a conforming example of the present invention, the concentration is 1.0 to 2.0 V o 1% (to air) C gas at a suction pressure of 1200 mmAq (3 ⁇ 4E 1000 A q)
- the total thickness is 600 mm, and the difference thickness is 20 Omm of return ore layered on the bottom layer.
- the position of the knitting 3 ⁇ 43 ⁇ 4 ⁇ is DL; ⁇ The machine ⁇ 1 is set to 8 Om. If this is applied to the total height of 600 mm, the blow position of No. 2 is 100 to 20 Omm is 80 (m) XI 00 to 200 Z600.
- the blow position of No. 2 is 100 to 20 Omm is 80 (m) XI 00 to 200 Z600.
- the example of ⁇ No. 2 blowing position 200-300 mm is about 13.3 m long 3 ⁇ 4r3 ⁇ 4 gas blowing at about 26.7-39.7 mm behind the ⁇ furnace on the reto This is equivalent to installing the hood 12 and injecting gas.
- the percentage of tas is an outside number.
- Table 8 shows the 3 ⁇ 43 ⁇ 4T result of this example (No .:! To No. 7).
- the cold arch daughter (SI bow daughter) of the ore is compared with No. 1 as a comparative example, and in both No. 2 to No. 7 which shows a conforming example of the invention.
- the improvement is remarkable in the cases where the blowing position is in the middle of 3 ⁇ 4 ⁇ (No. 3, 4, 6, 7).
- the rate will be higher if the blown gas 3 ⁇ 4g is 1 vo 1% under a certain amount of coke (4.8 ma ss%).
- the most effective method is to inject both the reduction rate (RI) and the reduction powdering rate (RDI) so as to affect the middle stage of 3 ⁇ 43 ⁇ 4 ⁇ at only 200 to 300 mm. I found out that
- Example 4 This example describes an example in which the method for producing ore according to the present invention is applied to D with a daily scale of 10,000 tons.
- the captain of the DL ⁇ t shelves is ⁇ 90m from the furnace to the exhaust ⁇ .
- a gas blowing hood with a length (pallet movement direction) of 15 m and covering the entire gage is installed at the position of about 3 Om behind the furnace at ⁇ 3 ⁇ 4, ⁇ coke oven gas (gas fuel) C gas) was used.
- the thickness of the layer is 600 Om (excluding
- tumbler bow S ⁇ as a whole is about 3% better than usual
- RDI is about 3% better than usual
- RI is better than usual.
- the drought rate increased by 0.03 t / hr ⁇ m 2 .
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Manufacturing & Machinery (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
明細書 Specification
^^の およ 鎌 ^^ and sickle
本発明は、 下方吸引式のドワイトロイド (D L) を用いて、 高炉原料用;^鉱を 製造する方法、 およびこの方法に用いる; tfeMに関する。 背景漏 The present invention relates to a method for producing ore for a blast furnace raw material using a downward suction type dwythroid (DL), and to tfeM. Background leakage
高炉赚法の 料である麟鉱は、一般に、図 1に示すような工程を経て製造され 。 原料は、 赚石粉、 $!^f内回収粉、 赚鉱篩 粉、 石灰石及びドロマイトなどの含 C a o原料、 生石灰等の ¾M、 コークス 煙炭などである。 石灰石やドロマイトなど の含 C a O原料は、以下、 「C a O系副原料」 という。 これらの原料は、各ホッパー 1 · · · から、 コンペャ上に所定の割合で切り出される。 切り出された原料は、 ドラムミキサー 2 等により適量の水を加えながら混合、 続いて され、 3 . 0〜6 . O mmの平均径を有 する «粒子である焼結原料が形成される。 形成された焼結原料は、 ロータリーキルン 3 で繊される。 乾燥された腿原料は、 ; 上に配置されているサージホッパー 4、 5 からドラムフィーダ一 6と切り出しシュート 7を介して、 無端移動式の レット 8 上に ¾λされ、 ベッドともレ、う装 λϋ 9力 S形成される。 装 λϋの厚さ (高さ) は 4 0 0〜8 0 0 mm前後である。 その後、 ¾Λ 9の上方に設置された,^炉 1 0により、 こ の¾^01中の炭材に点火する。 パレット 8の下に配設されているウィンドボックス 1 1を 介して下方に吸引することにより、 ¾Λϋ中の炭材は順次に燃焼し、 このときに発生す る燃^ こよって、 編 雄原料力燃焼、 漏し、 離ケーキが^ ¾する。 その後、 得ら れた ケーキは、 破 整粒され、 5. O mm以上の 物からなる成品; ¾鉱として 回収される。 Coal ore, which is a material for the blast furnace dredging method, is generally manufactured through the processes shown in Fig. 1. The raw materials are meteorite powder, recovered powder in $! ^ F, shale powder, Cao raw materials such as limestone and dolomite, ¾M such as quicklime, coke and coal. CaO-containing raw materials such as limestone and dolomite are hereinafter referred to as “CaO-based auxiliary materials”. These raw materials are cut out from each hopper 1 ··· at a predetermined rate on the competitor. The cut out raw material is mixed while adding an appropriate amount of water using a drum mixer 2 or the like, and subsequently, a sintered raw material which is a fine particle having an average diameter of 3.0 to 6. O mm is formed. The formed sintered raw material is woven with a rotary kiln 3. The dried thigh raw material is ¾λ from the surge hoppers 4 and 5 arranged on the top to the endless movable let 8 via the drum feeder 6 and the cutting chute 7, and both the bed and the dressing λϋ 9 force S formed. The thickness (height) of the device λϋ is around 400 mm to 800 mm. After that, the carbon material in ¾ ^ 01 is ignited by furnace 10 installed above ¾Λ9. By sucking downward through the wind box 11 located under the pallet 8, the carbonaceous material in ¾Λϋ burns sequentially, and the fuel generated at this time is Burning, leakage, and cake release occur. Thereafter, the obtained cake is crushed and collected as a product composed of a product of 5. O mm or more;
廳 告プロセスにおレヽては、まず、点火炉 1 0により装入層の表面に点火が行われる。 ¾Λϋ中の炭材は、 この装 Λ の頂部から下層部へ吸引される吸引ガスの作用により燃焼 すると共に。 その燃凝はパレット 8の移動につれて次第に下層にカゝっ前方に進? "る。 こ の燃焼の進行と同時に、 該^ Λϋ中の^^原料粒子の水分は、 炭材の燃焼で発生する熱に よつて蒸発するものの下方に吸弓 Iされ、 まだ^^が上がってレヽなレヽ下層の湿潤帯の^ ¾原 料中に濃^ rる。 その水分濃度がある 以上に大きくなると、 吸引ガスの流路である原 料粒子間の空隙を水分が埋めるようになるため、 通気抵抗が増^ る。 なお、 に必要となる «をしている部分もまた、 通気^ tが高くなる。 In the notification process, first, the surface of the charging layer is ignited by the ignition furnace 10. Carbon material in ¾Λ¾ is burned by the action of suction gas drawn from the top of this device Λ to the lower layer. As you do. As the pallet 8 moves, the flocculation gradually advances to the lower layer. At the same time as the combustion progresses, the moisture of the raw material particles in the Λϋ is generated by the combustion of the carbonaceous material. Although it evaporates due to heat, it is absorbed by the bottom of the bow, and still rises and concentrates in the raw material in the wet layer of the lower layer. Since moisture fills the gaps between the raw material particles that are the gas flow paths, the ventilation resistance increases. The parts that are required for «also have high ventilation.
焼結鉱の生産量 (t Zh r ) は、,一般に、 焼結生産率 (t Zh r · m2) X焼結機面積 (m2) により決定される。 即ち、 錢量は、 の機幅 長、 原料堆蘭の厚さ (装The production of sintered ore (t Zh r) is generally determined by the sintering production rate (t Zh r · m 2 ) X sintering machine area (m 2 ). That is, the amount of dredging is the width of the machine, the thickness of the raw material
Λϋ厚さ)、 原料の嵩密度、 i mm) 時間、 歩留などにより変化する。 この;^鉱 の 量を増加させる は、 ¾Λϋめ通気性 0Ξ損)を改善して 時間を る方法、 あるいは破砕前の; ^ケーキの冷間弓娘を向上させることにより歩留を向上させる方法な ど力 補と考えられている。 Λϋthickness), bulk density of raw materials, i mm) time, yield and other factors. This; ^ increasing the amount of ore can be achieved by improving the yield by improving the cold bow of the cake; It is considered a helper.
図 2は、 ¾Λϋ内の圧損と の分布を示すグラフである。 図 2の ^^分布曲線は、 装 Λϋ中を移動する燃焼 (^炎) 前線が、 該^ Λϋの厚み方向のパレット上の約 4 0 O mm の位置にあるときを示している。このときの圧損分布は、湿潤帯におけるものが約 6 0 %、 燃焼溶融帯におけるものが約 4 0 %である。 Figure 2 is a graph showing the distribution of pressure loss in ¾Λϋ. The ^^ distribution curve in Fig. 2 shows when the combustion (^ flame) front moving in the Λϋ is at a position of about 40 O mm on the pallet in the thickness direction of the Λϋ. The pressure loss distribution at this time is about 60% in the wet zone and about 40% in the combustion melting zone.
図 3は、 鉱の高^ M時と低^ M時の ¾Λϋ内の^ ^分布を示したものである。 原料 粒子が溶融し始める 1 2 0 0°C以上の に される高温域^時間は、 低生産の:^ には で、 生産性を重視する高生産の場合には t 2で表されている。 髙生産の パレツ トスピードを上げる必要があり、 高温域保持時間 t 2が低生産時の高温域保持時間 t iと比 ベて短くなる。 高温で^されている時間が短くなるために、 ϋ不足となって、 鉱 の冷間 3 度の低下を招いて、 歩留が低下する。 したがって、 高 鉱の生産量を向上 させるには、 何らカゝの方法により、 ケーキの弓娘、 即ち 鉱の冷間 を上げて歩 留の維持、向上を図ることが有効になると考えられる。なお、 鉱冷間弓娘には S I (シ ャッターインデックス)、 T I (タンブラ一インデックス) が用いられる。 Figure 3 shows the ^ ^ distribution within ¾Λϋ of the ore at high and low times. The raw material particles start to melt at a high temperature range above 1 2 0 0 ° C. The time is shown for low production: ^ and for high production where productivity is important, t 2 . It is necessary to increase the Paretsu bets speed髙production, shorter high temperature zone holding time t 2 is Te high temperature zone holding time ti and the ratio base at low production. Since the time spent at high temperature is shortened, dredging will be insufficient, leading to a 3 degree cold drop in the ore, resulting in a decrease in yield. Therefore, in order to improve the production of high ores, it is considered effective to maintain and improve the yield by raising the bow of the cake, that is, the ore, cold by any method. In addition, SI (shutter index) and TI (tumbler index) are used for mining cold bow daughters.
図 4 ( a ) は レット上の ¾Λϋの; 行の原理を、 図 4 ( b ) は装 Λϋ内の : t^i 程の 分布 (ヒートパターン) を、 図 4 ( c ) は赚ケーキの歩留分布を示して いる。 図 4 (b ) 力らわかるように、 装入層上部 ('^¾層) は下層部に比べて温度が上昇 し難く、 高温域保持時間が短くなる。 そのため、 この ^λϋ上部では燃焼溶 a ィ匕反応) が不十分となり、.図 4 ( c ) に示すように、 : ^ケーキの強度が低くなるため歩 留が上がらず、 性が低下する傾向になる。 Fig. 4 (a) shows the principle of ¾Λϋ on the lett, Fig. 4 (b) shows the distribution (heat pattern) in the Λ 装: about t ^ i, and Fig. 4 (c) shows the step of the cake. Showing the residue distribution Yes. As can be seen from Fig. 4 (b), the upper part of the charging layer ('^ ¾ layer) is less likely to rise in temperature than the lower layer, and the holding time in the high temperature range is shortened. For this reason, the upper part of ^ λϋ has insufficient combustion solution (a reaction), and as shown in Fig. 4 (c): ^ The strength of the cake is lowered, so the yield does not increase and the properties tend to decrease. become.
従来、 装 Λϋ上部に高温保持を付与するための方法が提案されている。 Conventionally, a method for imparting high temperature retention to the upper portion of the device Λϋ has been proposed.
特開昭 4 8 - 1 8 1 0 2号公報は、 点火炉直後で高濃度の可燃性ガスを吹き込むことを 開示している。 可燃性ガスの吹き ¾に際し、 炭材量を削減していないため、 層内が 1 3 8 0°Cを超える高温となり、 十分な冷間強度向上、 歩留增加の改善効果を享受できて いない。 また、 炉直後で 0分〜 2分間可燃性ガスの吹き込むことは、 可燃性ガスに着 火し、 大火災を引き起こす危険が高く、 現実性に乏しい技術であって、 実用化には至って レ、なレヽ。 Japanese Patent Application Laid-Open No. Sho 4 8-1 8 10 0 2 discloses blowing a high-concentration combustible gas immediately after the ignition furnace. When the combustible gas was blown, the amount of charcoal material was not reduced, so the temperature inside the layer exceeded 1380 ° C, and it did not enjoy the effects of sufficiently improving cold strength and increasing yield. . In addition, injecting flammable gas immediately after the furnace for 0 to 2 minutes is a technology that has high risk of igniting the flammable gas and causing a large fire, which is not realistic, and has been put into practical use. Naughty.
また、 特開昭 5 5— 1 8 5 8 5号公報は、 焼結原料の装入層内を高温にするために、 こ の装入層の上にフ—ドを酉己設し、 そのフードを通じて空気ゃコ一クス炉ガスとの混合ガス を点火炉直後の位置で吹き込むことを、 開示している。 焼結層内の温度は 1 3 5 0°Cを超 える高温になり、 その吹き込みの効果を享受できなくなるとともに、 可燃性混合ガスが発 火し、 災の危険があって、 実用化されていない。 In addition, Japanese Patent Laid-Open No. Sho 5 5-1 8 5 8 5 discloses that in order to increase the temperature inside the charging layer of the sintering raw material, a hood is installed on the charging layer. It discloses that a mixed gas with air-cooked furnace gas is blown through the hood at a position immediately after the ignition furnace. The temperature inside the sintered layer becomes higher than 1350 ° C, and the effect of blowing cannot be enjoyed, and the combustible gas mixture is ignited and there is a danger of disaster, so it has been put to practical use. Absent.
さらに、 特開平 5— 3 1 1 2 5 7号公報は、 赚 翻と炭材ゃ可燃性ガスを同時に、 点 Α炉直後の位置で吹き込む方法を開示している。 この方法もまた、 表面に火炎が ¾@し た状態で可燃性ガスを吹き込むため、 大火災になる危険が高いと同時に、 焼結帯の幅が十 分に厚くなってレ、なレ、ため(約 1 5 mm以下)、効果を十分に発揮することができなレ、。 さ らに、 低 翻が多く被するため、 ±ϋ部において、 i Uな麵現象を引き起こし、 空気の流路である気孔を閉塞してしまレ、。 通気性を ヒさせて、 生産性の低下を招くこと から、 この 術もまた、 現在に至るまで実用化されていなレ、。 Further, Japanese Patent Laid-Open No. 5-3 1 1 2 5 7 discloses a method in which reversal and charcoal or combustible gas are simultaneously blown at a position immediately after the starting furnace. This method also blows flammable gas with a flame on the surface, so there is a high risk of a large fire, and at the same time the width of the sintered zone becomes sufficiently thick. (About 15 mm or less), I can not fully demonstrate the effect. In addition, because it suffers a lot of low-turn, it causes an iU-like phlegm phenomenon in the ϋ area, closing the pores that are air flow paths. This technique has not been put to practical use until now, because it reduces the productivity by reducing the air permeability.
上記のように、 これまで提案された従来技術は、 いずれも実用化されておらず、 経済的 に成立する吹込み条件の探索が切望されてレヽた。 鉱の品質調整において重要なことは、 燃焼時の最高到達 や高温域保持時間など の が重要であり、 これらの によって焼 品質が決定される。 この点について、 特開昭 4 8— 1 8 1 0 2号公報に言 の方法は、 気体燃料を^ ^の表面で燃焼させるこ とにより、 工程の前半部分の該^ 上部 を高める技術である。 しかし、 この方 法では、 気体燃料の濃度が高く、 そのために燃焼を支える空気 (酸素) 量が不足し、 焼結 '原料の炭材 (コークス) の燃焼低下を招くおそれがあり、 鉱品質の改善が果せないと いう問題がある。 また、 特開昭 5 5— 1 8 5 8 5号公報に記載された方法は、 フードを設 けて燃 空気と共に、 可燃性ガスを供^ fることにより、 一層の高温を得る方法である が、 この方法もまた熱量不足が起る。 即ち、 この方法の^もまた、 高温帯域においてコ ークスの燃凝に要する ¾ ^が吹込み可燃性ガスの燃 に消費されるため、 コークスの燃 焼が遅くなつて' 時間が長引くという問題がある。 As described above, none of the conventional technologies proposed so far has been put into practical use, and the search for the blowing conditions that are economically satisfied was eagerly awaited. What is important in ore quality control is the maximum reached during combustion and the retention time in the high temperature range. It is important to determine the quality of baking. In this regard, the method described in Japanese Patent Application Laid-Open No. Sho 4 8-1 8 1 0 2 is a technique for raising the upper part of the first half of the process by burning gaseous fuel on the surface of ^ ^ . However, in this method, the concentration of gaseous fuel is high, so the amount of air (oxygen) that supports combustion is insufficient, and there is a risk of reducing the combustion of the raw carbonaceous material (coke). There is a problem that cannot be completed. In addition, the method described in Japanese Patent Application Laid-Open No. Sho 55-18505 is a method for obtaining a higher temperature by providing a hood and supplying a combustible gas together with a combustion air. However, this method also causes a shortage of heat. In other words, this method also has the problem that the time required for coke combustion slows down because the coke burning in the high temperature zone is consumed by the inflammable gas. is there.
さらに、 特開平 5— 3 1 1 2 5 7号公報に記載された方法は、 空気 (酸素) 量を増加さ せると共に、 点 や炭材を混合しているため、 可燃性ガスおよびコ一タスの燃^! 度は大きくなるものの、 低 ^才^本を一緒に吹き込むため、 燃焼用空気の通気性が 低下するという問 ^、がある。 発明の開示 Furthermore, the method described in Japanese Patent Application Laid-Open No. 5-3 1 1 2 5 7 increases the amount of air (oxygen) and mixes dots and carbonaceous materials. Although the degree of combustion increases, there is a problem that the breathability of the combustion air decreases because the book is blown together. Disclosure of the invention
本発明の目的は、 下 引 ¾^»の}¾¾において、 ^λ^全体の通気性を薪匕させる ことなく、 高強度の焼結鉱を高歩留で製造する方法および、 この方法を実施するだめに用 レヽられる焼^ ¾を艱することである。 The object of the present invention is to produce a high-strength sintered ore at a high yield without impairing the overall air permeability of ^ λ ^, and to carry out this method. It is to make the baking that is used for sadonage.
上記目的を達成するために、 本発明は、 以下の工程を有する ^^鉱の i ^法を tヰす る。 In order to achieve the above object, the present invention provides a method for ^^ ore having the following steps.
循 it ^動するパレツト上に粉鉱石と炭材 む條原料を^ λし、 パレツ卜上に炭 材¾ ^む装 λϋを形成させる ^AIL程; Cycle it ^ Pow the powdered ore and charcoal raw material on the moving pallet ^ AIL to form the charcoal ¾ ^ mud λϋ on the pallet
点 A炉におレ、て ^λϋ表面の炭材に点 Aする点 工程; Point A In the furnace, point A to the carbonaceous material on the surface of ^ λϋ;
パレツ卜下に配置されたウィンドボックスを通して空気を吸引し、 ¾λ ^中の炭材 を燃焼させ、 発生す燃焼熱によって、 ケーキを^^させる «ェ程; 燃焼下限濃度以下に «された気体燃料を ¾Λϋの上から供給し、 ^Λϋ内で llE 気体燃料を燃凝させる気体燃粋燃焼ェ禾 . 嫌己気体燃科燃焼工程は、 燃焼下限濃度以下に «された気体燃料を ¾ASの上から供 給し、 ¾Λϋ内で編己気体燃料を燃焼させ、 装 λϋ内の最高到衝 、 又は、 ¾Λ 内の 高温域 (^時間、 又は、 ¾Λϋ内の最高到 it¾と高温域^時間を することからな るのが好ましい。 , Air is sucked through the wind box placed under the pallet, burning the charcoal in ¾λ ^, and generating the cake with the heat of combustion generated. Supply gas fuel below the lower combustion limit concentration from above ¾Λ 、, and burn the llE gas fuel in ^ Λϋ. The self-burning gas combustion process is below the lower combustion limit concentration. Supplied gas fuel from above ¾AS, burns self-assembled gas fuel in ¾Λϋ, and reaches maximum impact in λϋ or high temperature region in ¾Λ (^ time or highest in ¾Λϋ It is preferable that it takes a long time to reach it¾.
t jffiSA層内の最高到達温度の調整を、 以下の態様で実施するのが好ましい。 The adjustment of the maximum temperature reached in the t jffiSA layer is preferably carried out in the following manner.
(A) 燃焼下限濃度以下に された気体燃料を ¾Λϋの上から供給し、 装 Λϋ内の最高 到衝 a¾を する。 (A) Supply the gaseous fuel below the lower combustion limit concentration from the top of ¾Λ 最高 and make the maximum arrival a¾ in the device Λϋ.
(B) 燃焼下限濃度以下に希釈された気体燃料を ¾Λϋの上から供給し、 且つ、 焼結原料 中の炭材量を,することにより ¾λϋ内の最高到 を する。 (B) The gas fuel diluted below the lower combustion limit concentration is supplied from above ΛΛϋ, and the maximum amount within 焼 結 λϋ is achieved by adjusting the amount of carbonaceous material in the sintered raw material.
(C) 燃焼下限濃度以下に «された気体燃料を ^Λϋの上から供給し、 気体燃料の供給 量を調整し、 最高到¾¾を する。 (C) Supply the gaseous fuel below the lower combustion limit concentration from the upper side of ^ Λϋ, adjust the supply amount of the gaseous fuel, and achieve the maximum result.
(D) 燃焼下限濃度以下に «された気体燃料を ¾Λϋの上から供給し、 原料中 炭 材量と気体燃料の供給量を することにより、 tilted高到 )1¾を する。 (D) A gas fuel having a concentration lower than the lower combustion limit concentration is supplied from above ΛΛ and the amount of carbon in the raw material and the amount of gaseous fuel supplied are tilted to 1).
上記の (A) 〜 (E) において、 lEft高到蜜 ¾tを、 1 2 0 5〜: I 3 5 0°〇に す ることが望ましレ、。 ' ΙΕ^Λ層内の高温域保持時間の調整を、 以下の態様で実施するのが好ましい。 In the above (A) to (E), it is desirable to set the lEft high honey ¾t to 1 2 0 5 ~: I 3 5 0 ° 〇. 'It is preferable to adjust the high temperature region holding time in the Λ ^ Λ layer in the following manner.
( a ) 燃焼下限濃度以下に «された気体燃料を ^Λϋの上から供給し、 ¾Λ層内の高温 域保持時間を調整する。 (a) Supply gaseous fuel below the lower combustion limit concentration from above ^ Λ ^ and adjust the high temperature region retention time in the ¾Λ layer.
( b ) 燃焼下限濃度以下に «された気体燃料を ¾Λϋの上から供給し、 «原料中の炭 材量に応じて前記気体燃料の濃度を調整し、 装入層内の高温域保持時間を調整する。 また、 己気体燃料燃焼工程が、 以下の鎌で燃蔬 ·隱帯の形態を調整する なるのが好ましい。 (A) 燃焼下限濃度以下に «された気体燃料を^ Λϋの上から供給し、 燃焼 帯の 形態を調整する。 (b) Supply gaseous fuel below the lower combustion limit concentration from above ¾Λϋ, «Adjust the concentration of the gaseous fuel according to the amount of carbon in the raw material, and keep the high temperature region holding time in the charging layer adjust. Further, it is preferable that the self-gas fuel combustion step is to adjust the form of the fuel / eave band with the following sickle. (A) Supply gaseous fuel below the lower combustion limit concentration from above, and adjust the shape of the combustion zone.
(Β) 燃焼下限濃度以下に «された気体燃料を装 Λϋの上から供給し、 燃焼 帯の 高温保持時間を延長して^ ¾鉱の冷間弓 を調整する。 (Ii) Supply gaseous fuel below the lower combustion limit concentration from above Λϋ and adjust the cold bow of the ore ore by extending the high temperature holding time of the combustion zone.
(C) 燃焼下限濃度以下に職された気体燃料を、 少なくともその一部力 燃焼のまま、 ΐίίΚ¾Λ 中の燃焼.麵帯にまで ijj るように、 ^λϋの上から供給し、 燃焼.麵 帯の形態を調整する。 燃焼 ·溶融帯域の高さ方向の厚みおよび/またはパレツト移動方向 の幅の ¾することがより好ましレ、。 さらに、 Stl 気体燃;^燃焼工程を、 気体燃料の供給位置に関して以下の態様で «する のが好ましレ、。 (C) Combustion of gas fuel, which is employed below the lower limit of combustion, at least partly in the state of combustion, in 供給 ίίΚ¾Λ.Supply from above ^ λ 燃 焼 to ijj and burn. Adjust the form. It is more preferable to obtain the thickness in the height direction of the combustion / melting zone and / or the width in the pallet moving direction. Furthermore, it is preferable that the combustion process be performed in the following manner with respect to the supply position of the gaseous fuel.
( a ) 燃焼下限濃度以下に «された気体燃料を ¾Λϋの上から供給し、 ^AS内で ΙΐίΙΞ 気体燃料を燃 させ、 且つ、 編己気体燃料の ^λϋへの供給位置を纖する。 (a) Supply the gaseous fuel below the lower combustion limit concentration from above ΛΛ, burn the gaseous fuel in ^ AS, and determine the supply position of the braided gaseous fuel to ^ λϋ.
( b ) 点 炉以降の位置で燃焼下限濃度以下に «された気体燃料を ^λϋの上から供給 し、 ¾Λϋ内で SiJfS気体燃料を燃親させる。 (b) Point Gas fuel that has been reduced to below the lower combustion limit concentration at the position after the furnace is supplied from above ^ λ 、, and SiJfS gaseous fuel is burned in ¾Λϋ.
( c ) 燃焼 · «;帯の厚みが 1 5 mm以上となる領域において燃凝下限 ^¾以下に «さ れた気体燃料を供給し、 ^λ^內で婦己気体燃料を燃焼させる。 (c) Combustion · «; In the region where the thickness of the strip is 15 mm or more, supply the gaseous fuel below the lower limit of fuel coagulation ^ ¾ and burn the ladies' gas fuel at ^ λ ^ 內.
( d ) 燃焼前線が表層下の 1 O O mmに達した位置以降で燃凝下限濃度以下に «された 気体燃料を供給し、 ¾Λϋ内で SiJlB気体燃料を燃凝させる。 燃焼前線が表層下の 2 0 0 m mに達した位置以降で燃焼下限以下の濃度を有する気体燃料を供給するのがより好ましレヽ。 (d) After the position where the combustion front has reached 1 O O mm below the surface layer, supply the gaseous fuel that is below the lower limit of fuel coagulation, and burn the SiJlB gas fuel within ¾Λϋ. It is more preferable to supply gaseous fuel having a concentration below the lower limit of combustion after the position where the combustion front reaches 200 mm below the surface layer.
( e ) 該装入層の両サイドウォーノ Hfi傍に燃焼下限濃度以下に希釈された気体燃料を供給 し、 ¾Λϋ内で廳己気体燃料を燃凝させる。 (e) Supply gaseous fuel diluted below the lower combustion limit concentration to both sides of the charging layer on both sides of the charging layer, and burn the self-gas fuel in ¾Λϋ.
( f ) 燃焼下限濃度以下に «された気体燃料を^ m長さ方向におレヽて ¾λϋの上から 供給し、 ¾Λϋ内で廳己気体燃料を纖させ、 鉱の冷間弓娘を讓する。 (f) Gas fuel below the lower limit of combustion concentration is supplied in the length direction and supplied from above ¾λϋ. .
tilt己気体燃料は、 燃焼下限濃度の 7 5 %以下且つ 2 %以上の濃度に希釈された可燃性ガ スであるのが好ましレ、。 より好ましいのは、 燃焼下限濃度の 6 0%以下且つ 2 %以上の濃 度に «された可燃性ガスであり、 さらに好ましいのは、 燃焼下限濃度の 2 5 %以下且つ 2%以上の に«された可燃性ガスである。 The tilt self-gas fuel is preferably a combustible gas diluted to a concentration below 75% of the lower combustion limit and above 2%. More preferred is a combustible gas with a concentration lower than the combustion lower limit of 60% or lower and 2% or higher, and still more preferable is a lower combustion limit concentration of 25% or lower and It is a flammable gas with a concentration of 2% or more.
嫌己気体燃料は、 高炉ガス、 コークス炉ガス、 高炉' コークス炉混合ガス、 プロパンガ ス、 天然ガスとメタンガスからなるグノ^-プから選択された なくともひとつのガスであ るのが望ましレ、。 さらに、 本発明は、 循 動するパレットと、 tB^°レットの下方に配設された吸引用 ウィンドボックスと、 パレツト上に ^^原料を供^ るための原 ^置と 原料中 の炭材に点火するための点火炉を備える焼結機において、 前記点火炉の "流側に、 装 AJ1 の上から燃焼下限濃度以下の濃度に希釈された気体燃料を該装入層中に吹き込むための気 体燃 置力 ¾己設されてレヽることを難とする 機、 を徹する。 Desirable gas fuel is preferably at least one gas selected from blast furnace gas, coke oven gas, blast furnace coke oven mixed gas, propane gas, and a group consisting of natural gas and methane gas. ,. Furthermore, the present invention provides a circulating pallet, a suction windbox disposed below the tB ^ ° let, a raw material for supplying the raw material on the pallet, and a carbonaceous material in the raw material. In a sintering machine equipped with an ignition furnace for igniting, a gas fuel diluted to a concentration equal to or lower than the lower combustion limit concentration from above the charging device AJ1 is injected into the charging layer on the “flow side” of the ignition furnace. Gas burning power ¾ Thoroughly implement a machine that is difficult to lay by itself.
廳己気体燃難糸 置は、 点火炉下流側の の機長方向に少なくとも一つ以上配設 されているのが好ましレ、。 It is preferable that at least one of the self-fired flame retardant devices is arranged in the machine direction on the downstream side of the ignition furnace.
tillE気体燃!^織置は、 パレツト進行方向にぉレ、て燃焼前線が表層下に進行した段階 から^が完了するまでの間の位置に酉己設されているのがより好ましい。 It is more preferable that the tillE gas combustion is placed in the position from the stage where the combustion front advances below the surface layer until the completion of the combustion.
また、 嫌己気体燃難織置が、'サイドウォーノ 傍に酉己設されているのが望ましい。 In addition, it is desirable that a selfish gas fire retardant is installed near the side warno.
図面の簡単な説明 Brief Description of Drawings
図 1は、 焼結プロセスの説明図である。 Figure 1 is an illustration of the sintering process.
図 2は、 焼結層内における圧損と温度分布のダラフである。 Fig. 2 shows the pressure loss and temperature distribution in the sintered layer.
図 3は、 高 時と低^ M時の^ ^分布のグラフである。 Figure 3 is a graph of the ^^ distribution at high and low ^ M times.
図 4は、 焼 幾内における温度分布と歩留分布のグラフである。 Figure 4 is a graph of temperature distribution and yield distribution in the sintering.
図 5は、 本発明に基づく気体燃料吹込みプロセスの説明図である。 FIG. 5 is an illustration of a gaseous fuel injection process according to the present invention.
図 6は、 本発明方法についての ¾| ^果を示 内燃焼漏帯の推移を示す図 (写 真) である: Fig. 6 shows the ¾ | ^ result of the method of the present invention and shows the transition of the internal combustion leakage zone (photo):
図 7は、 焼結鍋試 ^^果についての比較グラフである。 Figure 7 is a comparison graph for the sintering pot test.
図 8は、 気体燃料の燃焼限界の計算方法を説明する図である。 FIG. 8 is a diagram for explaining a method for calculating the combustion limit of gaseous fuel.
図 9は、 燃焼の温度依存性を示す説明図である。 FIG. 9 is an explanatory diagram showing the temperature dependence of combustion.
図 1 0は、 気体燃料砍込み時のガス種の影響を示す図である。 FIG. 10 is a diagram showing the influence of the gas type when the gaseous fuel is introduced.
図 1 1は、 吹 ガス とシャッター弓娘、 歩留、 ^^時間、 生産との関係を示 Π¾ 明図である。 Figure 11 shows the relationship between blowing gas, shutter bow daughter, yield, ^^ time, and production.
図 1 2は、 焼結反応の模式図である。 Figure 12 is a schematic diagram of the sintering reaction.
図 1 3は、 骸晶状二次へマタイトの^^過程の模式図グラフである。 Figure 13 is a schematic graph of the ^^ process of skeletal secondary hematite.
図 1 4は、 希釈プロパン吹込み時の燃焼限界の観察図 (写真) である。 Figure 14 is an observation (photo) of the combustion limit when dilute propane is injected.
図 1 5は、 吹込み位置の影響を示す図である。 Figure 15 shows the effect of the blowing position.
図 1 6は、 吹込み位置の影響を示す図である。 Figure 16 shows the effect of the blowing position.
図 1 7は、 焼結時における層內温度分布の説明図である。 Fig. 17 is an explanatory diagram of the lamellar temperature distribution during sintering.
図 1 8は、 Bfe み位置の影響を検証した結果の説明図である。 Figure 18 is an explanatory diagram of the results of verifying the effect of the Bfe position.
図 1 9は、 «プロパン吹 時の ¾ λϋ ( a )、排ガス (b)、通過風量(c )、 排ガス組成 ( d ) の経時変化のグラフである。 FIG. 19 is a graph of changes over time in ¾λ (a), exhaust gas (b), passing air volume (c), and exhaust gas composition (d) during propane blowing.
図 2 0は、^ プロパン吹込み時とコークスのみの増量時の ¾λϋ内 ( a )、 (a ' )、 排ガス (b)、 (b ') の経時変化のグラフである。 Fig. 20 is a graph of changes over time in ¾λϋ (a), (a '), exhaust gas (b), and (b') when ^ propane was injected and when only coke was increased.
図 2 1は、 各種吹 ^条件下における 特性 !^果を示すグラフである。 Figure 21 is a graph showing the characteristics! ^ Fruit under various blowing conditions.
図 2 2は、 各種吹込み条件下における鉱物組成割合の変化を示す比較グラフである。 図 2 3は、 成品' 鉱の見掛け比重の変化を示すグラフである。 Figure 22 is a comparative graph showing changes in the mineral composition ratio under various blowing conditions. Figure 23 is a graph showing the change in apparent specific gravity of the product ore.
図 2 4は、 成品焼結鉱中の 0. 5 mm以下の気孔径分布グラフである。 Fig. 24 is a pore size distribution graph of 0.5 mm or less in the product sintered ore.
図 2 5は、 コ一クスのみ {^時 (a ) と、 気 Φ¾¾2^·時 (b ) の; t雄挙動の模式図であ る。 Fig. 25 is a schematic diagram of the male behavior of the coke only {^ (a) and Φ¾¾2 ^ · h (b).
図 2 6は、 希釈ガス吹込み時の気孔構造の模式図である。 Figure 26 is a schematic diagram of the pore structure when diluting gas is injected.
図 2 7は、 冷間強度を維持できる限界コ一クス比の ^1¾^¾果のグラフである。 図 2 8は、 実施例 1の結果を示す図 (写真) である。 Figure 27 is a graph of the ^ 1¾ ^ ¾ result of the limit cox ratio that can maintain the cold strength. FIG. 28 is a diagram (photograph) showing the results of Example 1.
図 2 9は、 実施例 2の結果を示す図 (写真) である。 上記の図 1〜図 2 9における参照符号を以下に示す。 FIG. 29 is a diagram (photograph) showing the results of Example 2. FIG. Reference numerals in FIGS. 1 to 29 described above are shown below.
1 原料ホッパー、 2 ドラムミキサー、 3 口一タリーキルン 1 raw material hopper, 2 drum mixer, 3 bite tally kiln
4、 5 サージホッパー、 6 ドラムフィーダ一、 7 切り出しシュート 4, 5 surge hopper, 6 drum feeder, 7 cut chute
8 パレット、 9 ^ΛΜ、 1 0 点 Α炉、 1 1 ウィンドボックス 8 pallets, 9 ^ ΛΜ, 10 points, black furnace, 1 1 window box
1 2 気体燃; 置 発明を実施するための形態 1 2 Gas combustion; Mode for carrying out the invention
本発明に係る雄鉱の製 法は、 装入工程、 点火工程、 '誠工程と気体燃料燃焼工程 とを有する。 廳^ Λ工程は、 循 動するパレット上に 石と炭材を含む ¾原料を ¾Λし、 パレット上に炭材を含む^ Λϋを形成させることからなる。 廳己 火工程は、 点 火炉において ¾Λϋ表面の炭材に点火することからなる。 fill己 ェ程は、 パレット下に 配置されたウィンドボックスを通して空気を吸引し、 ^Λϋ中の炭材を燃焼させ、 発生す 燃焼熱によって、 雌ケーキを^^させることからなる。 ΙΕ気体燃粋燃换工程は、 燃焼 下限濃度以下に «された気体燃料を ^Λϋの上から供給し、 ^λϋ内で l己気体燃料を 燃焼させる。 この気体燃;^燃焼工程が本発明の の一つである。 The male ore manufacturing method according to the present invention includes a charging process, an ignition process, a 'serious process and a gaseous fuel combustion process. The 廳 ^ Λ process consists of forming Λ raw materials containing stones and charcoal on a circulating pallet and forming Λϋ containing charcoal on the pallet.廳 Self-fire process consists of igniting carbon material on the surface of ¾Λϋ in a point furnace. The filling process consists of sucking air through the wind box placed under the pallet, burning the carbonaceous material in ^ Λϋ, and generating the female cake with the generated heat of combustion. ΙΕIn the gas fuel conversion process, gas fuel below the lower limit of combustion is supplied from above ^ Λϋ and the self-fuel is burned in ^ λϋ. This gas combustion process is one of the present inventions.
ffl 気体燃料燃焼工程において、 iHE気体燃料として、 燃滅分の含有濃度が大気中の 常温における燃焼下限濃度以下の 7 5 %以下にまで希釈した可燃性ガスを使用するのが好 ましい。 Silia気体燃料として、 より好ましくは 6 0 %以下にまで ^した可燃性ガス、 さ らに好ましくは 2 5%以下の にまで «した可燃性ガスを する。 燃焼下限 i ^以 下の 7 5%以下にまで希釈した可燃性ガスを使用するのが好ましい理由は下記の二つがあ る。 ffl In the gaseous fuel combustion process, it is preferable to use a combustible gas diluted to 75% or less, which is less than the lower combustion limit concentration at room temperature in the atmosphere, as iHE gaseous fuel. As a Silia gas fuel, more preferably, a combustible gas that has been reduced to 60% or less, More preferably, the combustible gas is reduced to 25% or less. There are two reasons why it is preferable to use a combustible gas diluted to 75% or less below the lower combustion limit i ^.
( a ) Ιίί 気体燃料の ^AJl上部への供給は、 時として、 爆発的燃焼を招くおそれがある ので、 少なくとも常温では、 火種があってもなお燃焼しない状態にする. (a) Ιίί Supply of gaseous fuel to the upper part of ^ AJl may cause explosive combustion, so at least at room temperature, it should not burn even if there is a fire.
(b) ; 上 (装 Λϋ中) で完全に燃蔬することなく、 来燃焼のままで焼 «の下流側 にある電^ A*器等に達したとしても、 電 mm«器の ¾m下で燃 するおそれが全くない 状態、 即ち、 燃焼下限濃度以下の条件で行う。 (b); Even if it reaches the A * unit on the downstream side of the burner without coming to complete burning at the top (in the middle of the Λ), it is ¾m below the mm mm unit. In a state where there is no risk of burning at all, that is, under the condition below the lower combustion limit concentration.
なお、 後财るように、 この気体燃料の濃度は、 鶴原料中の総炭材 (固体燃料 +気体 燃料) の燃凝に必要な空気 (^ ) の不足を招いて、 燃焼不足とならないように、 «さ れたものを用いる必要がある。 前記気体燃料は、 燃焼下限濃度の 2%以上の濃度に希釈さ れた可燃性ガスであるのが好ましレ、。 2 %以上の濃度であれば、 焼結鉱の強度と歩留まり 力 り改善される。 また、気体燃料は、その濃度を炭材量(固体燃料)に応じて難する。 さらに、 後述するように、 気体燃料は、 これを«することにより、 ^λϋ中の所定領域 位置での燃焼を することができる。 本発明に係る 鉱の製 法では、 該^ λϋ中の炭材へ点 された後に、 «された 気体燃料が ^Λϋへ供給される。 点 直後の位置では«気体燃料を供給しても、 ¾ϋ上 で単に燃焼が起るだけであり、 ^¾層に何ら影響を与えるようなことがない。 ^λϋ上部 におレヽて^ ¾原料が焼成されて焼結ケーキの層が形成された後に、 希釈された気体燃料を As will be explained later, the concentration of this gaseous fuel does not cause the shortage of air (^) necessary for the coagulation of the total carbonaceous material (solid fuel + gaseous fuel) in the crane material, so that there is no shortage of combustion. In addition, it is necessary to use the ones described in «. The gaseous fuel is preferably a combustible gas diluted to a concentration of 2% or more of the lower combustion limit concentration. If the concentration is 2% or more, the strength and yield of sintered ore will be improved. Further, the concentration of the gaseous fuel is difficult depending on the amount of carbon material (solid fuel). Further, as will be described later, the gaseous fuel can be burned at a predetermined region position in ^ λϋ by performing this operation. In the method for producing the ore according to the present invention, the gas fuel that has been applied to the carbonaceous material in the ^ λϋ is supplied to the ^ Λϋ. Even if gas fuel is supplied at a position immediately after the point, combustion only occurs on the ¾ϋ and does not affect the ¾ layer. After the raw material is fired to form a sintered cake layer, the diluted gaseous fuel is
^Λϋへ供糸^るのが好ましい。 «された気体燃料の供給は、 ケーキの層が形成さ れてレヽれば、 任意の位置で行うことができる。 «された気体燃料の供給を^ ¾ケーキの 層が形成された後に行う理由は、 下記の通りである。 It is preferable to feed to Λϋ. The supplied gaseous fuel can be supplied at an arbitrary position as long as the cake layer is formed. The reason why the supplied gaseous fuel is supplied after the cake layer is formed is as follows.
( a ) ¾λϋの上部に未だ'^^ケーキが^^してレ、なレ、状態でこの気体燃料の供給を行う と、 該¾ 1上で爆発的な燃凝が起こる危険がある。 (a) If the cake is still in the upper part of ¾λϋ and this gaseous fuel is supplied in the state, there is a risk of explosive coagulation on ¾1.
(b) 気体燃料の供給は歩留りを向上させる必要のある部分を ¾ "^とする。 即ち、 赚鉱 弓娘を上昇させたい部分に供糸^ることが^ ¾である。 装 λϋ最高到 ! ^または高温域麟時間のレヽずれ力ゝを隱するために、 m ·溶 融帯の厚みが、 少なくとも 1 5 mm以上、 好ましくは 2 0 mm以上、 より好ましくは 3 0 mm以上になる条件下で«気体燃料の供給を行うことが好 しい。 1 5 mm未満では、 ^m ケーキ) を通して吸引される大気 (大気と気体燃料の混^^体) による冷却 に伴い、 気体燃料を供給しても燃焼 帯の厚みの拡大を伴わず、 気体燃料供給の効果 が不十分となる。 l己燃鹿 · 帯の厚みが 1 5 mm以上、 好ましくは 2 0 mm以上、 よ り好ましくは 3 0 mm以上となる段階で ilt己気体燃料を«して供^" Tると、 ' « · 帯の厚みが大きく拡大し、 高温域鹏時間力涎長する。 (b) For gas fuel supply, ¾ "^ is the part that needs to improve the yield. It ’s the best! ^ Or under conditions where the thickness of the melt zone is at least 15 mm or more, preferably 20 mm or more, more preferably 30 mm or more in order to increase the lasing force in the high temperature range Therefore, it is preferable to supply gas fuel. 1 If less than 5 mm, cooling with the atmosphere (mixed body of atmospheric and gaseous fuel) sucked through ^ m cake) does not increase the thickness of the combustion zone even if gaseous fuel is supplied. Supply effect is insufficient. lSelf-fuel deer · When the thickness of the belt is 15 mm or more, preferably 20 mm or more, more preferably 30 mm or more · The thickness of the belt is greatly expanded, and the time and temperature are increased.
.なお、 mm .灘帯の厚みの廳、は、 例えば、 透明石英製窓ゃ麵管状の^! ¾を 用レヽて ¾ ^することができ、 廳6«気体燃料の供給位置の決定に役立つ。 In addition, the thickness of mm. The thickness of the band can be adjusted, for example, by using a transparent quartz window with a tubular ^! ¾, which helps to determine the gas fuel supply position. .
また、 tiiIS«された気体燃料を、 燃就前線力 ¾層下に下がり、 燃 *麵帯が表層か ら 1 0 O mm以上、 好ましくは 2 0 0 mm以上下がった位置で供^" Tるのが好ましレ、。 す なわち、 中 ·下層部領域を ¾ ^として «された気体燃料を供 るのが好ましい。 例え ば、 職気体燃料が、 .下層部、 すなわち、 燃焼前線が ¾ϋから 1 0 0 mm移動した段階 (来燃焼のままそこの領域に到達 するように) で始めて燃焼するように、 «気体燃料を供給する。 その理由は、 1 0 0 m m以上下がった位置であれば、 焼結層を通して吸引される大気による冷却に伴う影響が軽 減され、 燃凝 · 帯の厚み拡大を伴うからである。 より好ましくは 2 0 0 mm以上であ れば、 大気による冷却に伴う影響は解消されて燃鹿 ·賺帯の厚みは 3 0 mm以上に拡大 される。 また、 この供給は、 歩留り低下の著しいサイドウォーノ 傍の幅方向 (パレット 進行方向に直 る方向) 両端部で行うこと力 り好ましい。 In addition, the gaseous fuel tiiIS is lowered below the pre-combustion force ¾ layer, and supplied at a position where the fuel * soot zone is 10 O mm or more, preferably 200 mm or more lower than the surface layer. In other words, it is preferable to provide a gas fuel with the middle / lower layer region as ¾ ^. Gaseous fuel is supplied so that combustion starts only in the lower layer, that is, when the combustion front moves 100 mm from ¾ km (so that it reaches the region there as it is). The reason is that if the position is lowered by 100 mm or more, the influence due to the cooling by the atmosphere sucked through the sintered layer is reduced, and the thickness of the fuel cohesive zone is increased. More preferably, if the thickness is 200 mm or more, the influence due to the cooling by the atmosphere is eliminated, and the thickness of the fuel degassed belt is expanded to 30 mm or more. In addition, it is preferable that this supply be performed at both ends in the width direction (direction to return to the pallet traveling direction) near the side warn where the yield reduction is remarkable.
なお、 気体燃!^^ ¾置は、 ; の規模にもよつて異なるが、 例えば、 気体燃難給 量 1, 0 0 0〜5, 0 0 O m3 (標準) Zh、 約 1 . 5万 t /日一機長 9 O mの 機の 規模のもので、 点 炉の下流側の約 5 m以降の位置に配 §1"ること力 S好ましレヽ。 Gas fire! ^^ ¾ is different depending on the scale of; for example, gas flame retardance 1, 0 0 0-5, 0 0 O m 3 (standard) Zh, about 150,000 t / day Capability of a machine size of 9 Om, and the ability to place it about 5 m downstream of the point furnace.
本発明に係る製;^法では、 ttltB«気体燃料の供給位置は、 パレツ卜移動方向におけ る, 炉出側で; t雄ケーキが した後の、レヽゎゆる燃焼前線が表層下に進行した位置 (例 えば、 表層下 1 0 0 mm以上、 好ましくは約 2 0 0 mm雖以下で気体燃料の燃焼が起こ る位置) 力ゝら; ^が完了するまでの間の 1ケ所以上の任意の位置で行うことが好ましい。 つまり、 このことは、 ± ^したように、 燃焼前線が ^Λϋの表層下に移った段階で該気体 燃料の供給を開始することを意味しており、 このことは気体燃料の燃凝が ^λϋの内部で 起り、 そして次第により下層に移るので、 爆発のおそれがなくなり、 安全な焼^業が可 能になることを意味している。 In the manufacturing method according to the present invention, the supply position of ttltB «gaseous fuel is in the movement direction of the pallet, on the furnace exit side; after the male cake is formed, the slow combustion front advances below the surface layer. (For example, gas fuel combustion occurs at a depth of 100 mm or more below the surface layer, preferably about 200 mm or less below the surface layer. It is preferable to perform at one or more arbitrary positions until ^ is completed. In other words, this means that the gas fuel supply starts when the combustion front moves below the surface of ^ Λ ^ as ± ^ ^. Since it occurs inside λϋ and then gradually moves to the lower layer, it means that there is no risk of explosion and safe burning is possible.
本発明に係る製 法では、 ^AS中への «気体燃料の供給はま^、 ^^した:^ケ —キの再加熱を i©iするものであることも意味してレ、る。即ち、この該気体燃料の供給は、 もと と高温域保持時間が短く 足になり レ、ために、 鉱の冷間 ¾ ^が低レ、¾¾ ケーキに対し、 この部分に固体燃料の供給に比べて 性の高レヽ気体燃料を ^ 1"ること によって、 燃焼'溶融帯の再生一拡大を図り、 不足しやすいこの部分の燃焼熱を補填する という意義を担うものだからである。 In the manufacturing method according to the present invention, the supply of gaseous fuel into the AS is ^^, which means that the cake is reheated. That is, the supply of the gaseous fuel originally has a short holding time in the high temperature region, so that the cold ¾ ^ of the ore is low and the ¾¾ cake is supplied with solid fuel in this part. This is because, by using ^ 1 "high-quality gaseous fuel, it has the significance of regenerating and expanding the combustion 'melting zone and compensating for the heat of combustion that tends to be insufficient.
また、 本発明に係る; ^鉱の製 法では、 点 後の ¾λϋ上部から供給した tilt己気体 燃料の少なくともその一部を未燃焼のまま、 燃焼'溶融帯にまで吸引 (導入) して、 ター ゲット位置で燃焼するように供^ることが好ましい。 それは、 気体燃料の供給、 即ち装 入層中への吹込みの効果を単に ¾λϋ上部のみならず、 厚み方向の中央部である燃焼 ·溶 融帯にまで波及させることがより効果的と考えられるからである。 それは、 気体燃料の供 給が、 熱不足 (高温域保持時間の不足) になりやすい装入層の上層部に行われると、 十分 な燃 ¾を«することにつながり、 この部分の品質 娘) を改善できるからであ る。 そして、 気体燃;^給作用が、 中層部以下の帯域にまで波及するようにすると、 本来 の燃焼 · 帯の上に再燃焼 ·翻虫帯を形成するのに等しい結果となり、 この帯域の上下 方向の拡幅につながり、 最高到 を上げることなく、 高温域保持時間の延長を果すこ とが可能になり、 パレツトスピードを落すことなく十分な:^が されるようになる。 その結果、 装 Λϋ全体の焼結ケーキの品質改善 (冷間強度の向上) をもたらし、 ひいては 成品; ^鉱の品質 (冷間弓娘) と生産性を向上させることにつながる。 Also, according to the present invention, in the ore production method, at least a part of the tilted self-gas fuel supplied from the upper part of ¾λ after the point is sucked (introduced) to the combustion 'melting zone while remaining unburned. It is preferable to burn at the target position. It is considered that it is more effective to spread the gas fuel supply, that is, the effect of blowing into the charged layer not only to the upper part of ¾λϋ but also to the combustion / melting zone which is the central part in the thickness direction. Because. That is, if gaseous fuel is supplied to the upper part of the charging layer, which is prone to heat shortage (insufficient holding time in the high temperature range), it will lead to sufficient fuel consumption, and this part of the quality daughter) This is because it can be improved. And, when the gas combustion; ^ feeding action is spread to the zone below the middle layer, the result is equivalent to the original combustion · reburning · forming a transmining zone above and below this zone. This leads to a widening of the direction, and it is possible to extend the holding time of the high temperature range without increasing the maximum, so that sufficient ^ is achieved without reducing the pallet speed. As a result, the quality of the sintered cake of the whole Λ 装 (improvement of cold strength) is improved, and as a result, the quality of the product; ^ ore (cold bow girl) and productivity are improved.
本発明において、 気体燃料の供給は、 その供給の作用 '効果を ¾Λ層中のどこ に及ぼすかといぅ亂 から、 その供給位置を,する点に «の第 1があり、 またこの燃 料の供給とともに、 ^Λ 内における最高到 ¾¾や高温域保持時間を、 熱量一定基準の 下で固体燃料の量に応じてどの に,するかとレ、う点に第 2の がある。 In the present invention, the supply of the gaseous fuel has the first feature in that the supply position is determined from where the effect of the supply 'effect in the ¾Λ layer is affected. Along with the supply, the maximum ¾¾ and the high temperature range retention time in ^ Λ The second point is how to do it according to the amount of solid fuel below.
従って、 本発明において、 前 «気体燃料の装入層中への供給に当っては、 それの供 給の位置を讓するだけでなく、 燃换'麵帯自体の形態を調整、 ひいては燃焼 '灘帯 における最高到 ^¾ぉよび/または高温域^時間をも するようにすることが好ま しレ、。 Therefore, in the present invention, when supplying the gaseous fuel into the charging layer, not only the position of the supply but also the form of the fuel conversion 'adjustment zone itself and thus combustion' It is preferable to have a maximum time in the belt and / or high temperature.
一般に、 点火後の ^λϋは、 パレツ卜の移動に伴って燃焼 炎) 前線が次第に下方に かつ前方 (下流側) に拡大してレ、く中で、 燃焼 · »帯の位置が図 4 ( a ) に示すように 変化する。 そして、 図 4 ( b ) に示すように、 層内の 程で受ける熱雄は、 上 層、 中層、 下層で異なり、 図示したように、 上層〜下層間では、 高温域保持時間 (約 1 2 0 0°C以上) は大きく異なる。 その結果、 '焼結層は図 4 ( c ) に示すような歩留分布とな る。即ち、表層部 Ctl) の歩留は低く、 中層、下層方向に高レヽ歩留分布となる。 そこで、 本発明方法に従って、 IE気体燃料を供糸^ると、 燃焼 帯は、 上下方向の厚^^や 範囲などが拡大する方向に変化し、 これが成品焼結鉱の品質向上に反映されるのである。 そして、 高い歩留分布となる中層、 下層は、 高温域保持時間をさらに調整できるため、 歩 留をより上昇させることができる。 In general, ^ λϋ after ignition is a combustion flame with the movement of the pallet). The front gradually expands downward and forward (downstream), and the position of the combustion zone is shown in Fig. 4 ( It changes as shown in a). As shown in Fig. 4 (b), the thermal males received in the layers are different in the upper layer, middle layer, and lower layer. As shown in the figure, in the upper layer to the lower layer, the high temperature region holding time (about 1 2 0 0 ° C or more) is very different. As a result, the sintered layer has a yield distribution as shown in Fig. 4 (c). That is, the yield of the surface layer portion (Ctl) is low, and the yield distribution is high in the middle and lower layers. Therefore, when IE gas fuel is supplied according to the method of the present invention, the combustion zone changes in a direction in which the thickness and range in the vertical direction increase, which is reflected in the improvement of the quality of the product sintered ore. It is. In the middle layer and the lower layer, which have a high yield distribution, the retention time in the high temperature region can be further adjusted, so that the yield can be further increased.
廳己気体燃料の供給位置を讓することにより、 燃焼 '灘帯の形態、 即ち、 この帯域 の高さ方向の厚みおよび/またはパレツト移動方向の幅が Sできると共に、 最高到 度や高温域 { ^時間の讓につながる。これらの調整は、本発明の効果をより一層際立て、 燃焼 ·溶融帯の上下方向の厚み幅の拡大や最高到達温度、 高温域保持時間の調整を通じ、 常に十分な焼成を果して、 成品^ ¾鉱の冷間強度の向上に有効に寄与する。 By changing the supply position of the self-gas fuel, the shape of the combustion zone, that is, the thickness in the height direction of this zone and / or the width in the direction of movement of the pallet can be reduced, and the maximum pressure and high temperature range { It will lead to time traps. These adjustments further enhance the effect of the present invention, and by always increasing the vertical thickness width of the combustion / melting zone and adjusting the maximum temperature and holding time of the high temperature range, the product is always sufficiently fired, and the product ^ ¾ Contributes effectively to improving the cold strength of ores.
また、 本発明において、 ¾λϋ中への嫌己気体燃料の供給は、 成品焼結鉱全体の冷間強 度を するためであると言うこともできる。 この点について、 この気体燃料の吹 を 行う目的はもともと、 ^ケーキ、 ひいては; ¾¾鉱の冷間弓娘を向上させることにあり、 とくに、 気体燃撒給位置調整、 難原料が燃焼 .麵帯に^ ¾する時間等の高温域保持 時間の調整、 最高到達温度の調整を通じて、 焼結鉱の冷間強度 (シャッターインデックス S I ) を 7 5以上〜8 5 %¾¾、 好ましくは 8 0%以上、 より好ましく 9 0 %以上にする ことである。 この レベルは、 本発明の^ \ とくに婦己気体燃料の濃度、 供給量、 吹 位置、 吹込みの範囲を、 好ましく^ ¾原料中の炭材量を考慮した (投入熱量を一定にする条件下 で) 上で讓することによつて安価に舰することができる。 なお、 鉱の冷間弓娘の 向上は、 一方で、 通気撤の増大と生産性の低下を招くことがあるが、 本発明では、 そう した問題を最高到磨 ^や高温域 ^時間をも することによって解消した上で、 ) ' 鉱の冷間弓娘を向上させる。 なお、 上記冷間弓娘 S I値は、 によって製造され た ^鉱の^は、 鍋纖値よりもさらに 1 0 %〜 1 5 %高い S I値を示す。 In the present invention, it can also be said that the supply of the selfish gaseous fuel into ¾λϋ is to increase the cold strength of the entire product sintered ore. In this regard, the purpose of blowing this gaseous fuel was originally to improve the cake, and thus; ¾¾ ore's cold bow daughter, in particular, adjusting the gas fuel supply position, burning difficult materials. By adjusting the holding time in the high temperature range, such as the time to ^ ¾, and adjusting the maximum temperature, the cold strength (shutter index SI) of the sintered ore is 75% to 85% ¾¾, preferably 80% or more, More preferably 90% or more. This level is determined by taking into consideration the amount of charcoal in the raw material (especially under the condition that the input heat amount is constant). It is possible to cheat at a low cost by cheating on the above. On the other hand, the improvement of the mining cold bower may lead to an increase in air venting and a decrease in productivity. However, in the present invention, such problems are best solved ^ and high temperatures ^ ) 'Improve the cold bow daughter of the ore. In addition, the above-mentioned cold bow daughter SI value of ^ ore produced by shows an SI value that is 10% to 15% higher than the pot pot value.
本 明の製^法において、 パレツト移動方向における編己気体燃料の供給位置の調整 は、 ^Λϋ中に «した^ ¾ケーキから湿潤帯までの間の任意の帯域の:^鉱の冷間弓娘 をどのようにするかということを とする。 この のために、 本発明では、 気体燃料 供糸 置の規模 (大きさ)、 数、 位置 (点^炉からの )、 ガス濃度を、 好ましくは^ ¾ 原料中の炭材量 (固体燃料) に応じて,することにより、 主として燃焼 · 帯の大き さ (上下方向およびパレット移動方向の幅) のみならず、 高 S¾ii¾、 高温域麟時間 をも,し、 +このことによって、 ¾λϋ中に «する ケーキの弓^を調整する。 本発明の上 法において、 気体燃料としては、 高炉ガス、 コークス炉ガス、 高炉 —コークス混合ガス、 プロパンガス、 天然ガスあるいはメタン、 またはこれらの混合ガス のいずれカゝを用いることが好ましい構成である。 これらは、 いずれも燃«分を含有して おり、 これを空気等で«して燃焼下限濃度の 7 5 以下の濃度の気体燃料どして用 いる。 なお、 気体燃料の «は、 空気の他、 不活性ガスによる «、 不活性ガスと随、 不活'性ガスと空気、 空気と の組^:による «でもかまわない。 また、 本発明の; ^鉱の製造方法の実施に当たっては、 ; ^原料の装入層を載せて循環 移動するパレツト下に吸引用ウィンドボックスを配設し、 そのパレット上には原料供^ 置とこの装置のパレツト進行方向下流側には点^ C炉を備えてなる下方吸引式 D U^¾ に おいて、 ΙίΐΕ点 炉の下流側に、 ¾Λϋの上から燃焼下限濃度以下の濃度の «された気 体燃料を該装入層中に吹き込むための気体燃„ 置を配設してなる焼織幾を用いる。 本発明においては、 編己気体燃; 置は、 の幅方向に沿って、 パレツトの両 サイドウォールを跨がるように配設されるのが好ましい。 前記気体燃料供給装置は、 希釈 された気体燃料を供^る吹 フード、 あるいは吹 フード内に、 スリット状もしく は吹 ノズルを板状に列設してなる気体燃料あるレ、は«された気体燃料の供糸^:込み パイプを配設したものにて構成されることが好ましレ、。 In the manufacturing method of this invention, the adjustment of the supply position of the braided gas fuel in the direction of movement of the pallet can be done in any zone between the cake and the wet zone in the ^ Λϋ: ^ ore cold bow. Let's say what to do with the daughter. For this purpose, in the present invention, the scale (size), number, position (from the furnace), gas concentration of the gas fuel supply device, preferably the gas content in the raw material (solid fuel) Therefore, not only the size of the combustion zone (width in the vertical direction and pallet movement direction), but also high S¾ii¾, high temperature range time, and thus, in ¾λϋ Yes Adjust the bow of the cake. In the above method of the present invention, as the gaseous fuel, it is preferable to use any of blast furnace gas, coke oven gas, blast furnace-coke mixed gas, propane gas, natural gas, methane, or a mixed gas thereof. . Each of these contains a fuel component, which is used as a gaseous fuel having a concentration lower than the combustion lower limit concentration of 75 or less by using air or the like. Note that the gas fuel may be formed by a combination of an inert gas other than air, an inert gas and an inert gas and air, and air. Also, in carrying out the method of producing ore according to the present invention, a suction windbox is arranged under a pallet that circulates on the raw material charging layer, and the raw material is placed on the pallet. In the downward suction type DU ^ ¾ equipped with a point furnace at the downstream side of the pallet traveling direction of this device, the concentration below the lower combustion limit concentration is set on the downstream side of the ΐΕίΐΕ point furnace from above ¾Λϋ. In the present invention, a braided gas fuel burner is used, which is provided with a gas burning device for blowing gaseous fuel into the charging layer. Both pallets It is preferable to be disposed so as to straddle the sidewall. The gaseous fuel supply device is a blowing hood that supplies diluted gaseous fuel, or a gas fuel that is formed by arranging slits or blowing nozzles in a plate shape in the blowing hood. Gaseous fuel supply ^: It is preferable that it is composed of pipes.
なお、 lilt己気体燃^ i乓 置は、 炉の下流側力 燃焼麵帯が^ λϋ中を進 る 過程におけるパレツト進行方向のレヽずれかの位置に一つ以 ±1己設され、 ^Λϋ中への ftjf己 気体燃料の供給は、 該装入層中の炭材への点火後の位置で行われるのが好ましい。 即ち、 この装置は、 点火炉の下流側、 燃焼前線が表層下に進行した以降の任意の位置に一つ乃至 複数個配設されるものであり、 目標とする成品;^鉱の冷間 ¾ ^を する亂 から、 大 きさ'、 位置、 数が讓される。 また、 この気体燃難糸維置は、 両サイドウォーノ^ 5傍に おける »留り部の位置に配設すること、 A 己気体燃料は、 燃焼下限濃度の 7 5 %以下且 つ 2%以上の濃度に ^された可燃性ガスを用レ、ること、さらには、燃凝下限 の 6 0% 以下且つ 2%以上の濃度に «された可燃性ガスを用いることが好ましい。 以上、 説明したとおり本発明によれば、 下方吸引式^ ¾機の操業において、 層の上 方から、 «された気体燃料を用いることで装 λϋ内の目標とする位置で燃焼させること ができるようになり、 し力もこの: t におレ、て、 気体燃料の供給位置や燃焼時の最高 到達温度、 高温域保持時間を調整することにより、 燃焼不足になりやすく焼結鉱の冷間強 度が低くなりやすレ、¾Λ層上部のみでなく、 装入層の中層以下の任意の部分の焼結鉱強度 を高めるような^ ¾を行うことができる。 し力も、 本発明では、 ¾Λϋ全体の通気性を悪 化させることなく、 とくに燃焼 · Ml帯での 、 例えば、 この帯域の上下方向の厚み幅 ゃパレツ卜移動方向における幅の調整を通じて、 任意の位置における撤まケーキの強度を することができるので、 鉱全体として冷間弓娘の高レヽ成品;^鉱を歩留良く力 高い^性を確保して製造することができるようになる。 そして、 本発明の;^ ¾を用い れば、 こうした の^ ^を安定して行うことができる。 図 5は、 本発明に係る焼結鉱の製造装置の一実施形態を示す。 本発明は、 この例示の形 態のみに限定されるものではない。 高炉ガスとコ一クス炉ガスとの混合ガス (Mガス) 等 の気体燃料を吹き込むための気体燃料供給装置 (フード) 12力 点火炉 10のパレツト 移動方向の下流側に当たる^ Λϋの上辺に 1基だけ配設されてレヽる。 その気体燃 置 12は、 複数のパイプ状ガス吹込みノス'ノレ 12 aを下向きに力つ漏畐方向に複数個酉己列 させたものからなる。 編己複数のパイプ状ガス吹込みノズル 12 aは、 気体燃 離置 12を介して、 図示しないサイドウォールの上から ^Λϋを覆うように配設される。 気体 燃^ 置 12から供給された Ιίΐ Μガスは、 ^λϋの上から表層に^ ¾した^ ¾ケ一 キを経て、 層の深部 (下肩) にまで、 パレット 8下のウィンドボックス 11の吸引力 を利用して吸レ、込まれる。 また、 図 4 (c) に示されている歩留りが 60%と低レ、領域の 歩留まり向上を目 ίΤΤとき、 パレツトの両サイドウオーノ^ 5傍の位置に多く気体燃料を供 給できるように、 廳己ノズル 12 aの配置を行うのが好ましレ、。 Note that one or more lilt self-gas burners are installed at one of the positions in the pallet travel direction during the course of the downstream force combustion zone of the furnace traveling in the λϋ range. It is preferable that the supply of the ftjf gas fuel to the inside is performed at a position after ignition of the carbonaceous material in the charging layer. That is, this device is arranged at one or more positions downstream of the ignition furnace, at any position after the combustion front has traveled below the surface layer. The size, position, and number are entered from the 亂. In addition, this gas flame retardant is to be installed near the side of the side waron ^ 5. »A self-gas fuel is 75% or less of the lower combustion limit concentration and 2%. It is preferable to use a flammable gas having the above concentration, and further to use a flammable gas having a concentration of 60% or less of the lower limit of fuel coagulation and 2% or more. As described above, according to the present invention, as described above, in the operation of the downward suction type air compressor, it is possible to burn at the target position in the device λϋ by using the gas fuel that has been added from above the layer. By adjusting the gas fuel supply position, the maximum temperature reached during combustion, and the holding time in the high temperature range, the combustion strength tends to be insufficient and the cold strength of the sinter is increased. The degree of sinter strength can be increased not only at the upper part of the ¾Λ layer but also at any portion below the middle layer of the charging layer. However, in the present invention, the air permeability of the entire ¾Λϋ is not deteriorated, and particularly in the combustion · Ml band, for example, by adjusting the width in the vertical direction of this band, Since the strength of the cake removed at the location can be increased, it becomes possible for the ore as a whole to produce cold arch girl's high-grade product; And by using; ^ ¾ of the present invention, such ^^ can be performed stably. FIG. 5 shows an embodiment of a sintered ore production apparatus according to the present invention. The present invention is of this exemplary form It is not limited only to the state. Gas fuel supply device (hood) for injecting gaseous fuel such as mixed gas (M gas) of blast furnace gas and coke oven gas (hood) 12 forces Ignition furnace 10 pallet 1 on the upper side of ^ Λϋ which corresponds to the downstream side in the moving direction Only the base is arranged and laid. The gas fuel 12 is composed of a plurality of pipe-like gas blowing nozzles 12a arranged in a self-aligned manner in a leaking direction. The plurality of pipe-shaped gas injection nozzles 12 a are arranged so as to cover ^ Λϋ from above a sidewall (not shown) via the gas fuel separator 12. Μίΐ か ら gas supplied from the gas fuel storage 12 passes through the top of the layer from the top of the λϋ to the deep layer (lower shoulder) of the layer, down to the lower shoulder of the pallet 8 in the wind box 11 under the pallet 8 Suction is absorbed and sucked in. In addition, when the yield shown in Fig. 4 (c) is as low as 60% and the yield of the area is improved, a large amount of gaseous fuel can be supplied to the side of the pallet on both sides. It is preferable to arrange the self nozzle 12a.
この気体燃, 置 12から供^ Tる気体燃料としては、例えば、高炉ガス(Bガス)、 コ一クス炉ガス (Cガス)、 高炉ガスとコ一クス炉ガスとの混合ガス (Mガス)、 プロパン ガス、 天然ガス (LNG) またはメタン、 あるいはこれらの混合ガスなどを «したもの が用いられる。 これらの気体燃料は、 点 炉 10とは別途に独立した配管系の下で供給し てもよレヽ。 また、 点^炉用燃糊己管と共通の配管に、 とくに «ガス導入管と共に配設し て、 気体燃料の濃度を燃裁下限濃度以下に した上で、 これを点火炉 10へのガス 供給管 (図示 ¾"f) の延長上に赚するように構成してもよい。 Examples of the gaseous fuel supplied from the gaseous fuel 12 are blast furnace gas (B gas), coke oven gas (C gas), and mixed gas of blast furnace gas and coke oven gas (M gas). ), Propane gas, natural gas (LNG), methane, or a mixture of these is used. These gaseous fuels may be supplied separately from the furnace 10 under a separate piping system. In addition, it is installed in the same pipe as the furnace fuel paste self-pipe, especially with the gas introduction pipe, and the concentration of the gaseous fuel is made to be below the lower limit of flammability. You may comprise so that it may be on an extension of a supply pipe (illustration ¾ "f).
下言 £¾1は、 本発明で使用する各種気体燃料の、 それぞれの燃焼下限濃度、 および吹込 上限 (75%、 60%、 25%) のガス濃度例を示したものである。 The following example 3 shows examples of gas concentrations of various gaseous fuels used in the present invention at the lower combustion limit concentration and the upper injection limit (75%, 60%, 25%).
例えば、 プロパンガスにおいては、 燃焼下限濃度は 2. 2 vo l%であり、 75%に希 釈した吹込みガス濃度上限は 1.7 V o 1 %、 60%に した吹 ガス濃度上限は 1. 3 V o 1 %、 25%に希釈した吹込みガス濃度は 0. 4 V o 1 %である。 吹込みこの効果 が顕れ始める濃度、 すなわち、 希釈した吹込みガス濃度下限は 0. 05 v o 1%である。 したがって、 好ましい範囲は以下のようになる。 For example, in propane gas, the lower combustion limit concentration is 2.2 vol%, the upper limit of the blown gas concentration diluted to 75% is 1.7 V o 1%, and the upper limit of the blown gas concentration set to 60% is 1.3. The concentration of blown gas diluted to 1% and 25% is 0.4 V o 1%. The concentration at which this effect begins to appear, ie, the lower limit of the concentration of diluted blown gas, is 0.05%. Accordingly, the preferred range is as follows.
好ましい範囲 (1) : 2. 2v o l%〜0. 05vo l% Preferred range (1): 2. 2 v o l% to 0.05 vol l%
好ましい範囲 (2) : 1. 7 v o l%〜0. 05 v o l% 好ましい範囲 (3) : 1. 3 V o 1 %〜0. 05 V o 1 % ' 好ましレ、範囲 (4) : 0. 4vo l%〜0. 05 v o l% Preferred range (2): 1.7 vol% to 0.05 vol% Preferred range (3): 1.3 V o 1% to 0.05 V o 1% 'preferred, range (4): 0.4 vol l% to 0.05 vol%
Cガスにおいては、 燃焼下限濃度は 5. 0 V o 1 %であり、 75%に希釈した吹込みガ ス濃度上限は 3. 8v o l%、 60%に希釈した吹込みガス濃度上限は 3. Ovo l%、 25%に希釈した吹込みガス濃度は 0. 9 V o 1 %である。 吹込みこの効果が頭れ始める 濃度、 すなわち、 希釈した吹込みガス濃度下限は 0. 24v o l%で^る。 したがって、 好ましレ、範囲は以下のようになる。 For C gas, the lower limit of combustion is 5.0 V o 1%, the upper limit of blown gas concentration diluted to 75% is 3.8 vol%, and the upper limit of blown gas concentration diluted to 60% is 3. The concentration of the blown gas diluted to 25% is 0.9 V o 1%. The concentration at which this effect begins to peak, that is, the lower limit of the concentration of diluted blown gas is 0.24 vol%. Therefore, the preferred range is as follows.
好ましい範囲 (1) : 5. Ovo l%〜0. 24 vo l% Preferred range (1): 5. Ovo l% to 0.24 vo l%
好ましい範囲 (2) : 3. 8 vo l%〜0. 24 vo l% Preferred range (2): 3.8 vo l% to 0.24 vo l%
好ましレ、範囲 (3) : 3. Ov o l%〜0. 24vo l% Favorable, range (3): 3. Ov o l% ~ 0.24vo l%
好ましい範囲 (4) : 0. 9vo l%〜0. 24vo l% Preferred range (4): 0.9 vo l% to 0.24 vo l%
LNGにおレヽては、 燃焼下限濃度は 4. 8 V o 1 %であり、 75 %に«した ¾¾Λみガ ス濃度上限は 3. 6 V ο 1 %、 60%に希釈した吹込みガス濃度上限は 2. 9 V ο 1 %、 25 %に«した吹込みガス濃度は 0. 9vo l%である。 した吹込みガス濃度下限 は 0. l v o l%である。 したがって、 好ましい範囲は以下のようになる。 For LNG, the lower limit of combustion is 4.8 V o 1%, and the upper limit of gas concentration is 75%, and the upper limit of gas concentration is 3.6 V ο 1%, the concentration of blown gas diluted to 60%. The upper limit is 2.9 V ο 1%, and the concentration of the injected gas at 25% is 0.9 vol%. The lower limit of the blown gas concentration is 0. l v o l%. Accordingly, the preferred range is as follows.
好ましい範囲 (1) : 4. 8vo l%〜0. l v o l% Preferred range (1): 4. 8vo l% to 0. l v o l%
好ましい範囲 (2) : 3. 6vo l%〜0. l vo l% Preferred range (2): 3.6 vo l% to 0. l vo l%
好ましい範囲 (3) : 2. 9 V ο 1 %〜0· 1 V ο 1 % Preferred range (3): 2.9 V ο 1% to 0 · 1 V ο 1%
好ましい範囲 (4) : 0. 9 V ο 1 %〜0. 1 V ο 1 % Preferred range (4): 0.9 V ο 1% to 0.1 V ο 1%
高炉ガスにおいては、 燃焼下限濃度は 40. 0 V ο 1 %であり、 75%に希釈した吹込 みガス濃度上限は 30. 0 V ο 1 %、 60 %に希釈した吹込みガス濃度上限は 24. 0 ν o l%、 25%に希釈した吹込みガス濃度は 7. 6 vo l%である。 希釈した吹込みガス 濃度下限は 0. 24 V ο 1 %である。 したがって、 好ましい範囲は以下のようになる。 In blast furnace gas, the lower limit of combustion is 40.0 V ο 1%, the upper limit of the concentration of blown gas diluted to 75% is 30.0 V ο 1%, and the upper limit of the concentration of blown gas diluted to 60% is 24 The concentration of the blown gas diluted to 0 ν ol% and 25% is 7.6 vol%. The lower concentration limit of diluted blown gas is 0.24 V ο 1%. Accordingly, the preferred range is as follows.
好ましレ、範囲 ( 1 ) : 40. 0 V ο 1 %〜 1. 25 V ο 1 % Preferred, range (1): 40. 0 V ο 1% to 1.25 V ο 1%
好ましレ、範囲 ( 2) : 30. 0 V ο 1 %〜 1. 25 V ο 1 % Preferred, range (2): 30. 0 V ο 1% to 1.25 V ο 1%
好ましい範囲 (3) : 24. Ovo l%〜l. 25v o l% Preferred range (3): 24. Ovo l% to l. 25v o l%
好ましい範囲 (4) : 7. 6v o l%〜l. 25v o l% 次に、 表 2は、 Cガス、 LNG、 Bガスの燃^ ¾分としての水素、 CO、 メタン、 エタ ン、 プロパンの含有量と 量を示したものである。 表 1 Preferred range (4): 7.6 v ol% to l. 25 v ol% Next, Table 2 shows the contents and amounts of hydrogen, CO, methane, ethane, and propane as C 3, LNG, and B gas. table 1
表 2 Table 2
以下に、本発明に係る «鉱の!^法を開発する麵となった織について説明する。 この実験は、 図 6に示す実難置、 即ち、 透明石英製窓つき睡管状の (1 50 mm ψ X 40 OmmH) を用い、 使用する気体燃料として、 高炉ガス ·コ一クス炉ガスの 混合ガス (Mガス) を用い、.出願人会社の: 工場で しているのと同じ^ ¾原料、 即 ち、 表 3に示す^原料を使って、 下方吸引圧力 1 1. 8 K p a—定の条件で した例 である。 ここで、 編 OVIガスの燃賊分の濃度は、 空気で職して、 0. 5 v o 1 %〜1 5 V o 1 %の範囲内で変動させた例である。 なお、 この実験に用いた Mガスの燃焼下限濃 度は 1 2 V o 1 %である。. 表 3 In the following, according to the present invention «Mine! Explain the weaving that was the key to developing the law. This experiment is based on the actual situation shown in Fig. 6, that is, a sleeper tube (1 50 mm ψ X 40 OmmH) with a window made of transparent quartz, and the gas fuel to be used is a mixture of blast furnace gas and coke oven gas. Using the gas (M gas), the same as that of the applicant's company: factory ¾ raw material, that is, using the raw material shown in Table 3, the lower suction pressure 1 1. 8 Kpa-constant Example It is. Here, the concentration of the OVI gas burnt is an example in which the concentration was changed within the range of 0.5 vo 1% to 15 V o 1% by working with air. The lower limit concentration of M gas used in this experiment is 1 2 V o 1%. Table 3
この図 6はまた、 itsi明石英窓からビデ^ m察した »、 とくに燃焼前線の移動に伴 ぅ下献況を示している。 図 6からわかるように、 1^ ^内原料堆蘭中に、 燃焼下限濃 度 (1 2 V o 1 %) を超える 1 5 V o 1 %の Mガスを含む気体燃料を吹き込んだ場合、 気 体燃料は¾ ^1表面ですぐに燃焼を開始し、 ¾Λϋの下層にまでは届力 This figure 6 also shows the Bidet conjecture from itsi clear quartz window », especially with the movement of the combustion front. As can be seen from Fig. 6, when gaseous fuel containing 1 5 V o 1% M gas exceeding the lower limit of combustion (12 V o 1%) is blown into the 1 ^^ inner raw material lantern, Body fuel starts burning immediately on the ¾ ^ 1 surface and reaches the lower layer of ¾Λϋ
少なかった。これに対し、本発明に従い、嫌己気体燃料の燃焼下限濃度である 1 2 V o 1 % の 7 5 %以下である 3 V o 1 %まで空気で希釈した気体燃料を用レヽた場合、 原料堆積層表 面で腿するようなことがなくなり、 ^Λϋ内深く、 即ち、 燃焼 '麵帯相当域まで 噠 した。 その結果、 大気中で;^したときの、 燃焼帯 ■· «帯とも呼ぶ) の厚みは 7 O mmであったのに対し、 この例では、 燃焼帯の厚み幅を 1 5 O mm、 即ち 2倍以上に拡 大させることができた。 すなわち、 燃焼帯の厚み拡大は高温 ί ^時間の延長が^^され ているにほかならない。 There were few. In contrast, in accordance with the present invention, when gaseous fuel diluted with air to 3 V o 1%, which is 75% or less of 1 2 V o 1%, which is the lower combustion limit concentration of selfish gaseous fuel, is used as a raw material. There was no longer any thighs on the surface of the sedimentary layer, and it went deep inside ^ Λϋ, that is, the combustion 'equivalent zone. As a result, in the atmosphere, the thickness of the combustion zone ■ · «also called« band ”was 7 O mm, whereas in this example the thickness of the combustion zone was 15 O mm, It was possible to expand more than twice. In other words, the expansion of the thickness of the combustion zone is nothing but an extension of the high temperature time.
しカゝも、 この!^^による実験において、 ^^機におけるパレットの移動に伴う燃 焼前線の進行に当る、 燃焼帯の降下 (この逆数が雄時間である) は、 «気体燃料 の供給によって速くなり、 コークスを増量したときや高温空気を吹き込んだときと同じよ うに、 燃焼帯の上下方向の厚み幅を拡大させることができた。 このように、 焼結原料の装 入層中に適切に希釈された気体燃料を吹き込んだ場合、従来のような固体燃料、液体燃料、 «しなレヽ可燃' ガスを使う: ^と比較すると、 この燃凝^^の拡大効果が著しくなり、 しかも燃焼前線の降下 も大^^の とほとんど変わらず同じ で進むことがわ かった。 In this experiment with! ^^, the lowering of the combustion zone (the reciprocal is the male time), which is the progression of the combustion front accompanying the movement of the pallet in the ^^ machine, The same as when coke is increased or hot air is blown Thus, the vertical thickness range of the combustion zone could be expanded. In this way, when appropriately diluted gaseous fuel is injected into the layer of sintered raw material, conventional solid fuel, liquid fuel, and «Shinnana flammable 'gas are used: It was found that the expansion effect of the fuel coagulation was remarkable, and the descent of the combustion front proceeded in the same way as the large ^^.
図 7 (a) 〜 (d) は、 上記実験における^鍋^^果をまとめたものである。 この 結果によれば、本発明に従って原料装入層中に適切に希釈された Mガスを吹き込んだ場合、 »時間はほとんど変化しないにも拘らず、 歩留が若干向上し (図 7 (a))、 „ 性 も增加した (図 7 (b))。 しカゝも、 高炉の^ H ^貴に大きく影 る冷間 の管 am標 であるシャッター弓娘 (S I) は 10%以上 (図 7 (c)) も改善し、 還元粉化特性 (RD Figures 7 (a) to (d) summarize the results of the above-mentioned experiment. According to this result, when appropriately diluted M gas was blown into the raw material charging layer according to the present invention, the yield was slightly improved although the time hardly changed (Fig. 7 (a) ) And „also increased (Fig. 7 (b)). The shutter bow daughter (SI), which is a cold tube am signifi- cantly affected by the blast furnace, is more than 10% (Fig. 7 (c)) has also been improved and reduced powder characteristics (RD
I) は 8%も改善した (図 7 (d))。 I) improved by 8% (Fig. 7 (d)).
本発明では、 ^Λϋ中に供^ rる tine気体燃料として、 «されたガスを用いる力 以 下に、 その希釈の程度について説明する。 表 4は、 高炉ガス、 コークス炉ガスおよび両者 の混合ガス (Mガス)、 プロパン、 メタン、天然ガスの燃凝下限および燃凝上限を示してい る。 例えば、 このような燃焼限界をもつガスが、 もし、 ¾Λ層内で燃焼せずに排風機に向 かうと、 途中の電 M S^などで 焼の危険が生じる。 そこで、 発明者らは、 ^行 の結果、 上記危険がない限界、 即ち、 燃焼下限以下の濃度に «した気体燃料を使う こととし、 しかも、 さらに^: 14を高めるべく、 その燃凝下限濃度のさらに 75%以下の 濃度の気体燃料を用レ、たところ、数多くの実験では何の問題も生じなレ、こと力; βできた。 例えば、 高炉ガス力 S燃凝する範瞧ま、 表 4に示すとおり、 大気中 显において、 燃 下 限が 40 ν ο 1 % (即ち、 40 ν ο 1%未満では燃焼しない) であり、 また、 それの燃焼 上限は 71 V ο 1 %である。 これは、 71 V ο 1 %を超えると、 高炉ガス濃度が濃くなり すぎて、 この:!^もまた燃焼しなレ、状態となることを意味している。 以下に、 この数値の 根拠にっレ、て図面に基づき説明する。 表 4 In the present invention, the degree of dilution will be described below the force of using the gas used as the tine gas fuel to be supplied in Λ. Table 4 shows the lower and upper limits for blast furnace gas, coke oven gas and mixed gas (M gas), propane, methane, and natural gas. For example, if a gas with such a combustion limit does not burn in the ¾Λ layer and goes to the exhaust fan, there is a risk of burning in the middle of the power MS ^. Therefore, the inventors decided to use gas fuel with a concentration that does not pose the above danger, that is, a concentration below the lower limit of combustion as a result of the row, and to further increase the ^: 14, In addition, it was possible to use a gaseous fuel with a concentration of 75% or less of the above, but there was no problem in many experiments. For example, as shown in Table 4, the blast furnace gas power S flammability category has a combustion limit of 40 ν ο 1% (ie, it does not burn below 40 ν ο 1%) in the atmosphere, and Its upper combustion limit is 71 V ο 1%. If it exceeds 71 V ο 1%, the blast furnace gas concentration becomes too high. ^ Also means that it will not burn and become a condition. The following explanation is based on the drawings based on the grounds of these figures. Table 4
(vol%) (vol%)
図 8は、 高炉ガスの前言 ^焼限界を求める方法の一例を示すものである。 図中の高炉ガ スに含まれる燃焼成分 (可燃性ガス) とその他 (イナート:不活性ガス) の割合について は、 H2と 〇2ぉよび COと N2との組^で検 f "ると以下のとおりである。 Figure 8 shows an example of the method used to determine the pre-fire limit of blast furnace gas. The ratio of combustible components (flammable gas) and other (inert: inert gas) contained in the blast furnace gas in the figure is determined by the combination of H 2 , 0 2 and CO and N 2 And as follows.
(1) 「H2と C02」 部分の組合わせについての、 (イナ一卜ガス) Z (可燃性ガス) の比 は、 3. 5/20. 0 = 5. 7である。 (1) The ratio of (inner gas) Z (combustible gas) for the combination of “H 2 and C0 2 ” is 3.5 / 20. 0 = 5.7.
そこで、 この燃焼限界図の (イナ一トガス) / (可燃性ガス) の比を示す横軸の、 5. 7の軸と交差する H2 + C02曲線の交わる部分 焼限界)を求めた。下限は 32 V o 1 %、 上限は 64 vo 1%となる。 即ち、 H2 + C02の燃焼限界の下限は 32 V o 1 %、 上限は 64 V o 1 %となる。 'Therefore, the horizontal axis indicating the ratio of (inert gas) / (combustible gas) in this combustion limit diagram, the partial burn limit where the H 2 + C0 2 curve intersects the axis 5.7, was obtained. The lower limit is 32 V o 1% and the upper limit is 64 vo 1%. That is, the lower limit of the combustion limit of H 2 + C0 2 is 32 V o 1%, and the upper limit is 64 V o 1%. '
(2) 一方、 残りの燃«分である 「COと N2」 の組合わせの: tj^における、 (イナ一卜 ガス) / (可燃性ガス) の比は、 53. 5/23. 0 = 2. 3であるから、 同様にして、 同図から横軸 2. 3と、 CO + N2の曲線と交わる点から下限: 44 v o 1%、 上限: 7 4 V o 1 %が求まる。 従って、 この場合の燃焼限界の下限は 44 V o 1 %、 上限が 74 V o 1 %である。 (2) On the other hand, the ratio of (Inner gas) / (Flammable gas) in the combination of “CO and N 2 ” which is the remaining amount of fuel: tj ^ is 53.5 / 23. 0 Since = 2.3, the lower limit: 44 vo 1% and the upper limit: 7 4 V o 1% are obtained from the point where the horizontal axis 2.3 and the curve of CO + N 2 intersect. Therefore, the lower limit of the combustion limit in this case is 44 V o 1%, and the upper limit is 74 V o 1%.
さらに、 両燃>«分を含む高炉ガスの燃焼下限は、 下記の式で求めることができる。 燃焼下限 =100/ (23. 5/32 + 76. 5/44) =40% Further, the lower limit of combustion of blast furnace gas including both fuels can be obtained by the following equation. Lower combustion limit = 100 / (23. 5/32 + 76.5 / 44) = 40%
また、 同式で前記 (1)、 (2) の上 直をあてはめれば燃焼上限が求まる。 このように して高炉ガスの燃焼下限ならびに燃焼上限を求めることができる。 In addition, the upper limit of combustion can be obtained by applying the above formulas (1) and (2). In this way, the lower combustion limit and upper combustion limit of blast furnace gas can be obtained.
また、 本発明において、 気体燃料の燃焼下限に着目したもう一つの理由は、 以下のよう に説明される。 図 9は、 大気中常温下における気体燃料の燃«分 焼ガス) 濃度と温 度との Γ蕭、を示すものである。 (参照:コロナ «焼便覧) さて、燃焼限界は、 ζϋのよう にして求められるものの、 該燃焼限界には^ 依存性があって、 一例を示すと、 常温での 燃焼下! ¾ί直(図中では燃焼ガス濃度に相当)がおおよそ 4 0 V ο 1 %であっても、 2 0 0°C 領域では 2 6〜 2 7 V o 1 %と変化し、 1 0 0 0°C領域では f %、 1 2 0 0°C領域では 1 v o l %未満でも燃凝することが知られている。 In the present invention, another reason for focusing on the lower limit of combustion of gaseous fuel is as follows. Explained. FIG. 9 shows Γ 蕭 between the concentration and the temperature of the gaseous fuel at the normal temperature in the atmosphere. (Reference: Corona «Fashion Manual) Now, although the combustion limit is determined as ζϋ, the combustion limit has a dependency, and as an example, it is under normal temperature combustion! Even if it is approximately 40 V ο 1%, it changes from 26 to 27 V o 1% in the 2 0 0 ° C region, and f in the 1 0 0 0 ° C region. %, It is known that in the 1 2 0 0 ° C region, it will burn even if it is less than 1 vol%.
このことから ^Λϋに供糸 る気体燃料の濃度 繊分の含有 4) は、 常温の燃焼下 限よりもさらに低くした安全 ¾ 域まで «して供糸^れば^であり、 その «ガスの 濃度さえ,しておけば、 ¾Λϋ内の厚み方向 分布) での燃 '樹立置 の自由度も 高くなることがわかつ/ " From this, the concentration of the gaseous fuel supplied to ^ Λϋ contains fines 4) until it reaches the safety zone that is even lower than the lower limit of combustion at room temperature. As long as the concentration of is sufficient, the degree of freedom in setting up the fuel in the ¾Λϋ thickness distribution) will increase.
そして、 気体燃料の燃焼には、 このように、 依存性があり、 例えば、 燃 囲は雰 囲気温度が高温になればなるほど広がり、 焼«の燃焼 ·溶融帯近傍の温度場ではよく燃 焼するものの、 結機の下流側にある電^ fi機内などの 2 0 0°C程度の温度場では、 本 発明の好適 例で示すような では燃宪しないこともわかった。 In this way, the combustion of gaseous fuel has such dependency, for example, the fuel spreads as the ambient temperature becomes higher, and burns well in the temperature field near the combustion and melting zone of the furnace. However, it was also found that in a temperature field of about 200 ° C., such as in an electric machine on the downstream side of the machine, it does not burn as shown in the preferred embodiment of the present invention.
ところで、焼結鉱の製造に当たって J維原料の ^λϋ中に供給された肅己気体燃料は、 パレット下のウィンドボックスによって吸引され、 該装入層中の固体燃料 (粉コ一クス) の燃焼により形成される燃焼.灘帯の高温域で燃焼する。 従って、 気体燃料の供給は、 ^Λϋへの ¾λ熱量を一定にするという条件にぉレ、て、 編己気体燃料の など を調整すれば、 ; ^原料中の粉コ一クス量を (減少) することができるようになる。 また、気体燃料の離繊は、 この気体燃料の燃凝を ^λϋ中の予期した位置(Ϊ ^領域) で起るように調整することを意味してレ、る。 By the way, the self-gas fuel supplied in ^ λϋ of J fiber raw material in the production of sintered ore is sucked by the wind box under the pallet and burns the solid fuel (powder coke) in the charging layer. Combustion formed by burning in the high temperature region of the cocoon belt. Therefore, the supply of gaseous fuel should be adjusted under the condition that ¾λ heat quantity to ^ Λϋ is constant, and adjusting the amount of knitted gas fuel; ) You will be able to In addition, degassing of gaseous fuel means adjusting the gas fuel coagulation to occur at the expected position (Ϊ ^ region) in ^ λϋ.
この意味において、 従来技術の下での ¾Λϋ中の燃焼 '灘帯とは、 固体燃料 (粉コ一 クス) のみが燃 する帯域であるが、 本発明の 、 その粉コークスに加えてさらに気体 燃料も一緒に燃 させる帯域ということができる。 従って、 本発明において、 その気体燃 料の i g^l¾^4、 その他の供給条件は、 燃料の一部として粉コ一タスがあることを前提 として、 これとの TOにおレ、て好適に変化させると、 最高到 ita¾および/または高温域 保持時間の望ましレ、«が可能となり、 ^^ケーキの弓 ¾S向上をもたらすことになる。 本発明方法において、 «された気体燃料を用いるさらにもう一つの理由は、 した *灘帯の形態譲を通じて; ^ケーキの弓娘、 歩留りを靈するためでもある。 そ れは、 この; ^ケーキを高温帯域 (^焼 '灘帯域) にどれくらいの時間麟するか、 ま た、 どれくらいの にまで 達させるかという ¾を行う上で、 この«気体燃料の役 割が 力に機能するからである。 言い換えると、 嫌己気体燃料の は、 : ^原料の高温 域 時間が長くカゝっ最高到 が; IE¾に高くなるように調整することを意味している。 そして、 このような調整は、 赚原料中の固体燃料量 (粉コークス 4) に応じ、 燃焼雰囲 気中で支燃性ガス (空気または酸素) の量が過不足を起さないように希釈調整された前記 気体燃料を用いることを意味している。 この点、 従 術では、 原料の固体燃料量と 無関係に、 しかも可燃性ガスを濃度調整することなしに吹き込むために、 固体燃料量や可 燃性ガスの量に見合う 性ガス (酸素) の不足を招いて燃就不良を起すと力 \ 逆に部分 的に過燃焼を起して、 強度のバラツキを招いていたのである。 即ち、 本発明は、 気体燃料 を希釈濃度調整して用いることで、 このような問題点が回避できるのである。 In this sense, under the conventional technology, the combustion zone in ΛΛϋ is a zone where only solid fuel (powder coke) burns, but in addition to the powder coke of the present invention, it is further a gaseous fuel. Can also be said to be a zone that burns together. Therefore, in the present invention, ig ^ l¾ ^ 4 of the gaseous fuel and other supply conditions are suitable for the TO with the assumption that there is a powdery cous as a part of the fuel. If changed, it will be possible to achieve the desired maximum holding time of ita¾ and / or high temperature range, and improve the bow of the cake ^ S. In the method of the present invention, yet another reason to use the improved gaseous fuel is: * Through the morphing of the cocoon belt; ^ To bow the bow of the cake; It is the role of this «gaseous fuel in doing the ¾ of how; and how long the cake is allowed to reach the high temperature zone (^ burning zone). It works because of power. In other words, the selfish gas fuel means: ^ The raw material has a long high temperature range, which is adjusted to increase to IE¾. Such adjustment is made so that the amount of combustion-supporting gas (air or oxygen) in the combustion atmosphere does not cause excess or deficiency in accordance with the amount of solid fuel in the raw material (powder coke 4). It means that the adjusted gaseous fuel is used. In this regard, in the conventional technology, the amount of combustible gas (oxygen) is insufficient because the amount of combustible gas is blown without adjusting the concentration of the combustible gas, regardless of the amount of solid fuel in the raw material. When the failure of the fuel is caused, the force \ conversely causes a partial overcombustion, resulting in a variation in strength. That is, according to the present invention, such a problem can be avoided by using the gaseous fuel after adjusting the dilution concentration.
次に、 気体燃料の種類毎に職して供給した «気体燃料の影響にっレ、て示す。 図 1 0 は、 従来焼結法 (気体燃料の吹込みなし) と、 燃焼下限以下に希釈した気体燃料を使用し た本発明焼結法との比較実験の条件および結果を示すものである。 希釈気体燃料欢込みを しなレ、従 法は、 粉コ一クス 5 の例であり、 本発明に従う «気体燃料の吹込 み例では、 粉コークス 0. 8 %相当の «気体燃料を吹込んで総熱量一定とするために粉 コ一クス添口量は 4. 2 m a s s %とした例を示す。 鎌気体燃; 例はレヽずれにぉレヽ ても、 シャッター 、 成品歩留、 生産性の向上が認められた。 なお、 «気体燃; iSHiffl 例において、シャッタ一弓娘、成品歩留等が向上した理由は、燃焼状況として示した燃凝 · »帯の拡大に起因するものと考えられ、 高温域保持時間が延長された結果として ¾ίΧて いることがわかつ ^ Next, we will show the effect of gaseous fuel supplied for each type of gaseous fuel. FIG. 10 shows the conditions and results of a comparative experiment between the conventional sintering method (without blowing gaseous fuel) and the sintering method of the present invention using gaseous fuel diluted below the lower combustion limit. The conventional method is an example of powdered coke 5 without dilution gas fuel injection. In the example of gas fuel injection according to the present invention, gas fuel equivalent to 0.8% of powder coke is injected. In order to keep the total heat constant, an example is shown in which the powder coke inlet is 4.2 mass%. Sickle gas burning; for example, even if there was a discrepancy, the shutter, product yield, and productivity were improved. In addition, in «Gaseous combustion; iSHiffl example, the reason for the improvement of the shutter and bow yield, product yield, etc. is thought to be due to the expansion of the coagulation zone shown as the combustion status. ^ I understand that the extended result is ¾ίΧ ^
図 1 1は、 気体燃料として、 プロパンガスと Cガスとを用いた: ^の吹きこみガス濃度 の影響を示す図であり、 «気体燃料の濃度と、 シャッター )、 歩留 (b)、 時間 (c )、 生産率 (d ) との関係を示したものである。 この図に明らかように、 プロパン ガスの 、 これを«気体燃料として使用する^は、 シャ';/ター 3娘向上のためには 0. 0 5 v o 1 %の添 で効果が生じ、 歩留りもほぼ同様な改善効果を示す。 明確な作用 効果が出るのは、 プロパンガスでは 0. 1 V ο 1 %から、 好ましくは 0. 2 V ο 1 %であ り、 Cガス換算では 0. 2 4 V ο 1 %の添 口で効果を生じ、 女子ましくは 0. 5 V ο 1 %以 上、 明確な改善効果は 1 . O v o l %以上である。 したがって、 プロパンガスでは、 少な くとも 0. 0 5 V ο 1 %以上、 好ましくは 0. 1 V ο 1 %以上、 より好ましくは 0. 2 ν ο 1 %以上となる。一方、 Cガスでは、少なくとも 0. 2 4 V ο 1 %以上、好ましくは 0. 5 V ο 1 %以上、より好ましくは 1 · 0 V ο 1 %以上であり、上限は燃焼下限濃度の 7 5 % 以下である。 なお、 プロパンガスの:^、 0. 4 V ο 1 %の添 ロでほぼ効果は颇口してお り、 この時のガス濃度は、 燃焼下限濃度の 2 5 %に相当する。 Fig. 11 shows the effect of propane gas and C gas as gaseous fuel: ^ ^ Blowing gas concentration, «Gaseous fuel concentration, shutter), yield (b), time It shows the relationship between (c) and production rate (d). As can be seen in this figure, propane gas, which uses this as «gaseous fuel ^, sha '; Addition of 0. 0 5 vo 1% produces an effect, and the yield is almost the same. A clear effect is obtained from 0.1 V ο 1% for propane gas, preferably 0.2 V ο 1%, and 0.24 V ο 1% for C gas. It has an effect, more than 0.5 V ο 1% for girls or more, and 1. O vol% or more for a clear improvement effect. Therefore, with propane gas, it is at least 0.05 V o 1% or more, preferably 0.1 V o 1% or more, more preferably 0.2 v o 1% or more. On the other hand, in the case of C gas, at least 0.24 Vο 1% or more, preferably 0.5 Vο1% or more, more preferably 1.0 · 0 Vο1% or more, and the upper limit is 7 5% of the lower combustion limit concentration. % Or less. The effect of propane gas: ^, 0.4 V o 1% is almost the same, and the gas concentration at this time corresponds to 25% of the lower combustion limit concentration.
次に、 本発明方法に従って、 原料中の炭材量を考慮して、 fillE気体燃料の供給を行 つて製造した;^鉱の冷間 と還元粉化特 14 (R D I ) について説明する。 「鉱物工学」 Next, in accordance with the method of the present invention, it was produced by supplying a fillE gaseous fuel in consideration of the amount of carbon in the raw material; the cold ore reduction 14 (R D I) of ore will be described. "Mineral engineering"
(今 喜、武内寿久禰, 藤木良觸扁、 1 9 7 6、 1 7 5、 朝倉書店) によると、; の模式図は、 図 1 2に示すようにまとめられる。 また、 表 5に、 ^Sli程で «する各種 鉱物の引 娘 (冷間 と被還元性の値を示す。 図 1 2から明らかなように、 ¾ϋ 程では、 1 2 0 0°Cで融液が^^し始め、 ¾¾鉱の構;¾1£物の中で最も高弓嫉であり、 被 還元性も比較的高いカルシウム一フェライ卜が生成する。 さらに昇温が進んで約 1 3 8 0。Cを超えると、冷間弓娘と被還元性とが最も低レ、非晶 (カルシウムシリケート) と、 還元粉ィ匕し い二次へマンタイ卜とに^?することとなる。 したがって、 鉱の 冷間弓娘の向上と R D Iを改善するには、 カルシウム一フェライトを^?さ "tir に、 これ を安定的に^^させ続けられるかどう力 ^が Ι¾ となる。 According to (Naki, Ikuhisa Takeuchi, Ryohei Fujiki, 1 9 7 6, 1 75, Asakura Shoten), the schematic diagram of; can be summarized as shown in Figure 12. In addition, Table 5 shows the values of various mineral pullers (the values of coldness and reducibility shown in about ^ Sli. As is clear from Fig. 12, the melting temperature at 1 200 ° C is shown in Fig. 12. The liquid begins to form, and the ¾¾ ore structure produces the most highly arched cocoon ferrule and is relatively highly reducible. 0. Beyond C, cold bow daughter and reducibility will be the lowest, amorphous (calcium silicate) and reduced powder will be transformed into secondary tie. In order to improve the cold bower of the ore and improve the RDI, it is necessary to keep the calcium-ferrite "tir" and keep it stable.
表 5 Table 5
また、 上記刊行物 「鉱物工学」 の説明によると、 ; ¾鉱の還元粉化の起点となる二次へ マタイトの析出挙動については、 図 13に示すように説明している。 その説明によると、 鉱物合;*^の結果、 還元粉化の起点となる骸晶状二次へマタイトは、 Ma g. s s + L i q .域まで し冷却したのちに、析出するため、状態図上では、 ( 1 ) «でなく、 ( 2) 繊を介して; ^鉱を § ^することで、還元粉化性を抑制できるとしている。したがって、 低 RD 1;¾鉱と高¾^¾¾鉱を製造するには、 1200°C (カルシウム一フェライトの 固相線 と約 1380°C (転 の範囲内に、 如何にして長時間保持したヒート パターンを装入層内において実現するカゝが重要である。 従って、 添加する炭材量を気体燃 料の供給により^ Sする^ 最高到 ]§¾は 1200°C超え 1380°C未満とするもの であり、 1205〜: 1350°Cの範囲とすることが好ましいことがわかる。 According to the description of the above-mentioned publication “Mineral Engineering”, the precipitation behavior of secondary hematite, which is the starting point of reductive powdering of ¾ ore, is explained as shown in FIG. According to the explanation, as a result of the mineral combination; * ^, skeletal secondary hematite, which is the starting point of reduced powdering, precipitates after cooling to the Mag. Ss + L iq. In the figure, (1) not «, but (2) through the fiber; ^ § ^ ore is able to suppress the reduction powdering property. Thus, to produce low RD 1; ¾ or high ¾ ^ ¾¾ ore, 1200 ° C (calcium-ferrite solidus and about 1380 ° C (in the range of rolling, how long kept The key to realizing the heat pattern in the charging layer is important, so the amount of carbon to be added can be increased by supplying gaseous fuel ^ Supreme] §¾ is over 1200 ° C and below 1380 ° C. It is understood that it is preferable to set the temperature within the range of 1205 to: 1350 ° C.
次に、 発明者らは、 燃掘帯の幅と 料ガスとの関係を知るために、 透明石英製窓つ き 管状の を用い、 ; クーラーの排ガスで したプロパンガスを、 この鍋 の上方から;^原料の ¾Λϋ中に吹き込む実験を行った。この実験で した'^ ¾原料は、 出願人会社で使用している一般的なものであり、 吸引圧力は 1200mmH2O—定とし た。 この実験で、 吹込みプロパンガスの濃度は、 0. 5v o l%と 2. 5v o l%に希釈 したものである。 なお、 投入熱量換算では、 プロパンガス 5v o 1%吹込みで、 粉コ —クス lma s s%配合にほぼ相当するものである。 Next, in order to know the relationship between the width of the fuel excavation zone and the feed gas, the inventors used a tube with a transparent quartz window; and propane gas, which was the exhaust gas of the cooler, from above the pan. ; ^ An experiment was conducted in which the raw material was blown into ¾Λϋ. The raw materials used in this experiment were the general ones used by the applicant company, and the suction pressure was 1200 mmH 2 O—constant. In this experiment, the concentration of the blown propane gas was diluted to 0.5 v ol% and 2.5 v ol%. In terms of input calorific value, propane gas 5 v o 1% was blown in, and almost equivalent to powdered coke lma ss%.
図 14は、 この実験におけるプロパンガス吹込み時の燃焼帯の観察結果を示す写真であ る。 この図に示すように、 濃度 2. 5 V o 1 %に«したプロパンガスでは、 吹込み直後 に原料^ λϋ上で膨宪し、 気体燃料が ¾λϋ.内に入っていかず効果がなカゝつた。 これに対 し、 プロパンガスの希釈の程度が空気に対して 0. 5 V ο 1 %濃度のものを用いると、 装 Λϋ上部で燃焼することなく、 該¾01内まで入っていき、 しかも ¾Λϋ內で^ Iい で燃焼した。 その結果、 大気条件で したときの燃焼帯の上下方向幅 勺 70 mmであ つたのに対し、 このような flr^プロパンガスの吹込み時では、 燃凝帯の幅 (即ち、 高温域 保持時間に相当) 力 150mmまでの 2倍以上に拡大した。 Figure 14 is a photograph showing the observation results of the combustion zone when propane gas was injected in this experiment. The As shown in this figure, propane gas with a concentration of 2.5 V o 1% expands on the raw material ^ λϋ immediately after injection and gas fuel does not enter ¾λϋ. I got it. On the other hand, if the propane gas is diluted to 0.5 V ο 1% of the air, it will enter the ¾01 without burning at the top of the Λϋ, and ¾Λϋ 內And I burned it. As a result, the vertical width of the combustion zone under atmospheric conditions was 勺 70 mm, whereas when flr ^ propane gas was injected, the width of the coagulation zone (that is, the high temperature region holding time) Equivalent) The force has been expanded to more than double the force up to 150mm.
したがって、燃焼帯厚みの拡大の効果は、プロパンの燃凝下限濃度 2.5 V o 1 % (理論 値、 対空^) の 1Z5の濃度である 0. 5v o 1%でも発現することがわかった。 逆に、 本発明にかかる気体燃 ^込み技術では、 «された気体燃料でないと、 ¾λϋ内におけ る« が困難であることもわかった。 Therefore, it was found that the effect of increasing the thickness of the combustion zone was exhibited even at a concentration of 0.5 V o 1%, which is the concentration of 1Z5 at the lower limit concentration of propane of 2.5 V o 1% (theoretical value, anti-air). Conversely, it has also been found that the gas fuel injection technique according to the present invention is difficult to achieve within ¾λ unless it is a gas fuel.
さらに、 この纖において、 燃焼带の降下搬 (この逆数が高温域保持時間) について も検討したが、 その結果、 単にコークスを増量した: 高温の空気を吹き込んだ^に は、 降下藤が大きく低下して、 性が低下するが、 «した気体燃料を用いた ± 、 固体燃料の 例と比較して' 力 S格段に速くなるために、 燃焼帯の降下 は大気 の ほとんど差異が認められな力 ^ Furthermore, in this soot, we also examined the descending of the soot (this reciprocal is the holding time in the high temperature range), but as a result, we simply increased the amount of coke. However, the power is much faster compared to the solid fuel example, using the gas fuel, but the drop in the combustion zone is a force with almost no difference in the atmosphere. ^
次に、 発明者らは、 希釈気体燃料の吹込み位置の影響について調査し/^ Next, the inventors investigated the influence of the injection position of diluted gaseous fuel / ^
この実験の餓を表 6に示す。 纖 No. 1は、 難原料中のコークス: 5 m a s s% 配合の TOのべ一ス条件、 実験 N o. 2は、 粉コークスの割合を 1 m a s s %低下させて 4 m a s s %とし、 その代わりにプロパンガス 0. 5 v o 1 %吹き込んだ投入熱量一定条 件、 難 No. 3は、 粉コークス 10 ma s s%配合した条件、 実験 No. 4は、 保熱 (特開昭 60-155626号公報) との差異を検証する目的で 450°Cの高温ガスを吹 き込む条件である。 表 6 Table 6 shows the starvation of this experiment.纖 No. 1 is coke in difficult raw materials: TO base condition with 5 mass% mix, Experiment No. 2 is 1 mass% lowering the proportion of powder coke to 4 mass%, instead Propane gas 0.5 vo 1% constant amount of heat input, Difficult No. 3 is compounded with powdered coke 10 ma ss%, Experiment No. 4 is heat retention (JP-A-60-155626) In order to verify the difference from this, 450 ° C high temperature gas was injected. Table 6
図 15は、 その結果を示したものであり、 気体燃料としてコ一クス炉ガス'(Cガス) を 2 %に«して用いた例である。 この図は、 気体燃料の吹 を行ったときの、 その吹込 み位置と、 成品焼結鉱シャッター弓娘や成品歩留との を調査した結果を示すものであ る。 «気体燃料の吹 位置は、 ¾Λϋ表面から 100〜 200 mmの位置、 200〜 300mmの位置、 300〜400 mmの位置とした。 この図に示す結果からわかるよう に、 吹込み位置 100〜 200mmにおいては、 図中、 明るぐ (白く) 示される燃焼'溶 融帯が 100mm位置に移動してから、 その ^^上方より、 «気体燃凝を供給し、 1 00〜 200 mmに位财る間、 赚 ·灘帯にぉレヽて職気体燃料を赚させたもので ある。 また同様に、 200〜 300 mm位置にぉレ、ては、 燃焼 ·溶融帯が 200 mm位置 に達した段階から、 ^^上方より «気体燃料を供給し、 そして 300〜400mm位 置においても同様に、 m · «帯が 300mm位置に達した段階から^^気体燃料を供 ^るようにして行ったものである。 なお、 参考までに従来法の«気体燃料の吹込みを 行わない時の fiilE各層位置の燃焼 · 帯も示している。 FIG. 15 shows the result, which is an example in which the coke oven gas' (C gas) is used as 2% as the gaseous fuel. This figure shows the results of investigating the injection position and the product sintered ore shutter bow daughter and product yield when gaseous fuel was blown. «Gaseous fuel was blown at 100-200 mm, 200-300 mm, and 300-400 mm from the ¾Λ surface. As can be seen from the results shown in this figure, at the injection position 100 to 200 mm, the brighter (white) combustion 'melting zone shown in the figure moves to the 100 mm position. The gas fuel is supplied to the work zone while it is in the range of 100-200 mm. Similarly, when the combustion / melting zone reaches the 200 mm position, the gas fuel is supplied from above ^^, and the same applies to the 300-400 mm position. In addition, gaseous fuel was supplied from the stage when the m · «belt reached the 300 mm position. For reference, the combustion zone at each position of the fiilE layer when the gas fuel is not blown in the conventional method is also shown.
また、 試^ Iの燃焼用空気の供給は、 通常の;^操業と同様に上方から下方に流れるも ので、 気体燃料添 時は、 この燃删空気に気体燃料が所定濃度になるように添卩され、 供給される。 Also, the supply of combustion air for trial I flows from the top to the bottom in the same manner as in the operation. When adding gaseous fuel, the gaseous fuel is added to the fuel air so that it has a predetermined concentration. Deceived and supplied.
図 15中、 燃焼 '麵帯が、 明るく (白く) 示されているように、 100〜200mm 領域では、 従来法に比べわずかに厚くなつたような程度にとどまつている。 200〜30 0 mm領域では、 従来法に比べ明確に燃掘 ·翻帯の厚みが増しており、 300〜 400 mm領域も従来法に比べ明確な差を有していることがわかる。 As shown in Fig. 15, the burning band is bright (white). In the region of 100 to 200 mm, it is only slightly thicker than the conventional method. In the 200 to 300 mm region, the thickness of the excavation and turning belt is clearly increased compared to the conventional method. It can be seen that the mm region also has a clear difference compared to the conventional method.
以上のこと力ゝら、 «気体燃;^込み効果は、 ¾Λϋ表面から 2 0 O mm以下の領域と なる、 ; のパレット上の纖'灘帯の部分に、 気体燃料の供給が行われることが好 ましく、 気体燃 H¾ffiコストの «を図ることもできる。 そして、 ^ 01表面から2 0 0 mm未満の領域にっレヽては、 むりに気体燃料を供給しなくても、 2 0 0 mm以下の領域に 供給したときの;^鉱のシャツタ一弓娘が大幅に上昇すること力ゝら、 成品;^鉱歩留を全 体として向上させることができる。. From the above, it can be said that «gas combustion; the effect of entrainment is in the region of 20 O mm or less from the surface of ¾Λϋ; that gas fuel is supplied to the 纖 '纖 zone on the pallet It is preferable to reduce the cost of gas fuel H¾ffi. And when the area less than 200 mm from the surface of ^ 01 is not supplied with gaseous fuel, it will be With the power of a significant increase, the product; ^ the overall yield can be improved. .
図 1 6は、 装入層表面から 2 0 O mmまでの上層部と、 2 0 0 mm以下の中、 下層部の 燃焼状況を模式的に示したものである。 この図に示した矢印 Aは、 焼結の進行方向 (^料 方向) を示し、 図 1 6 ( a ) は J ii部 (< 2 0 O mmまで) における粉コ一クスと気体燃 料との燃谢立置を示している。 この 、 粉コ一タスの燃料により形成される «帯が装 Λϋの上部では元々狭く、 この粉コータスの燃焼帯と、 この燃焼帯域で 换する気体燃料 の燃换点とが互いに接近しているため、同図の右側に記載したような パターンとなる。 なお、 この 分布において、 粉コ一クス (固体燃料) の燃焼域をハッチング部分として 示してあり、その上方で燃焼する気体燃料の 域を非ハッチング部分として示してある。 この図からわがるように、 ^Λϋ上部では、 コークスと気体燃料との燃焼が同時期に起る ため (両者が互いに接近して燃焼することになる)、 図中の丁ぃ T 2で示す間の高温域保 持時間 (約 1 2 0 0°C相当) が図示のように狭いものになる。 すなわち、 ノ、ツチング部分 で示すコークス燃 がわず力 こ拡大する の 分布となる。 このことは、 ^λϋ中 への前記気体燃料の供給は、 燃焼 ·溶融帯の厚みが 1 5 mm以上になつてから行うことが 好ましいとしたように、 元々の高温域^時間が狭レ、時、 気体燃料の吹 効果が低レヽと したことと一 る。 一方、 図 1 6 ( b ) は、 中層、 下層部分に気体燃料を供給した であり、 中層、 下層域では燃焼帯が ϋから下方へ樹汁るに従って^ λϋの 上昇も あって、燃焼帯幅が拡大し、図 1 6 ( a )の よりも た位置で燃焼するようになる。 その結果、図 1 6 ( b )の右側に示すような 分布となる。即ち、気体燃料の燃凝点は、 ハッチングして示す固体燃料 (コークス) 燃凝点より,ているため、 合成された^ ^分 布曲線はすそ野の大きい^^分布になる。 従って、 Τ 3、 Τ4で示される固体燃料と気体燃 料の燃摘に基づく高温域 ^時間力涎長されて、 得られる;^鉱のシャッター弓娘が向上 するのである。 Fig. 16 schematically shows the state of combustion in the upper layer from the charged layer surface to 20 O mm and in the lower layer of less than 200 mm. The arrow A shown in this figure indicates the direction of sintering (the direction of the material), and Figure 16 (a) shows the powder coke and gas fuel in part J ii (up to <20 O mm). This shows the flame standing. This «band formed by the powdered co-tas fuel is originally narrow in the upper part of the device Λϋ, and the combustion zone of this powdered coatus and the point of conversion of the gaseous fuel exchanged in this combustion zone are close to each other Therefore, the pattern is as shown on the right side of the figure. In this distribution, the combustion area of the powdered coke (solid fuel) is shown as a hatched part, and the area of the gaseous fuel that burns above it is shown as a non-hatched part. As can be seen from this figure, in the upper part of ^ Λϋ, coke and gaseous fuel are burned at the same time (both will be burning close to each other), so it is indicated by the letter T 2 in the figure. The holding time in the high temperature range (equivalent to about 120 ° C) becomes narrow as shown in the figure. In other words, the distribution of the coke fuel indicated by the noch and the pinching part is increased. This means that the gas fuel supply to ^ λϋ is preferably done after the combustion / melting zone thickness of 15 mm or more is reached. At the same time, the blowing effect of the gaseous fuel is low. On the other hand, in Fig. 16 (b), gaseous fuel was supplied to the middle and lower layers. In the middle and lower layers, the combustion zone increased as ^ λ 汁 increased from the bottom to the bottom, and the combustion zone width Expands and burns at a position higher than in Fig. 16 (a). As a result, the distribution shown on the right side of Fig. 16 (b) is obtained. In other words, the solid fuel (coke) solidification point indicated by hatching is the solidification curve of the gas fuel, so the synthesized ^^ distribution curve has a large bottom distribution. Therefore, solid fuel and gas fuel indicated by Τ 3 and Τ 4 The high temperature region based on the fuel excretion can be obtained by increasing the time, and the ore shutter bow daughter is improved.
なお、 図 16 (b) のケースにおいて、 高温域保持時間を調整するための気体燃料の着 火 ^は、 400。C〜800°Cが好ましく、 ょり好ましぃ着火¾¾は500〜700でで ある。 この理由は、 着火 を 400°C未満にすると、 高温域の拡大につながらず、 単に 低温域分布を拡大することに止まり、 一方、 800°Cを超えると固体燃料の燃焼による高 温域保持時間に接近しすぎて、 高温域保持時間の延長の効果が小さいためである。 In the case of Fig. 16 (b), the ignition of the gaseous fuel ^ for adjusting the high temperature range retention time is 400. C to 800 ° C. is preferable, and the most preferable ignition rate is 500 to 700. The reason for this is that if the ignition is set to less than 400 ° C, it does not lead to the expansion of the high temperature region, but merely the expansion of the low temperature region, while if it exceeds 800 ° C, the high temperature region retention time due to the combustion of solid fuel is limited. This is because the effect of extending the high temperature range holding time is small.
次に、 «気体燃料を供給して装 λϋ中の最高到衝破 ( 内^^) を調整する方法の 一例を説明する。 図 17は、 焼結時における層内温度分布の様子を模式的に示すものであ る。 この図は、 従来^ ¾法における 分布例を固体燃料 (粉コ一クス) 5ms s%添 口 を基準として、 本発明に係る!^法を説明するものである。 例えば、 コークス 5ms s% 添加による焼結操業において、 従来^ ¾法を曲線 aで示す。 一般に、 高温域保持時間の延 長のためには、 粉コークスの ffiffi量を増加させることが有効であり、 例えば、 図示のよう に、 粉コ一クスを 10ms 3 %添 卩した を 3 ' で示すが、 層厚で示される高温域 保持時間は (0—A) (0-B) に拡^ Cfるものの、 最高 も約 1300°Cから約 1370°C〜 1380°Cまで上昇することになり、 低 RD I維鉱でかつ高弓^ 鉱を 得ることはできなくなる。 Next, an example of a method for adjusting the maximum implosion (inside ^^) in the device λϋ by supplying «gaseous fuel 'will be described. Fig. 17 schematically shows the temperature distribution in the layer during sintering. This figure is based on the example of distribution in the conventional method, based on solid fuel (coal powder) 5ms s% inlet! ^ Explains the law. For example, in the sintering operation with the addition of 5 ms s% of coke, the conventional ¾ method is shown by curve a. In general, it is effective to increase the amount of coke breeze in order to extend the holding time in the high temperature range.For example, as shown in the figure, add 3% of the powder coke for 10 ms 3%. As shown, the high-temperature region retention time indicated by the layer thickness extends to (0—A) (0-B), but the maximum rises from about 1300 ° C to about 1370 ° C to 1380 ° C. As a result, it is no longer possible to obtain low RDI I or high bow ore.
この点、 本発明法に従う: 法では、 粉コータスの使用量を 4. 2m a s s %に 抑える一方で、 ¾r^Cガスを吹込むため、 最高到¾¾は 1270°Cに抑えることができ ると同時に、 高温域保持時間は (0— C) に拡大するため、 従来法では実現できなかった 低 R D I、 高弓^ ^鉱の製造とレ、う当初の目的を十分に果すことができるようになる。 要するに、 従来;^法は、 高温域保持時間力嘬高 調整のレヽずれか一方に着目した操 業方法であつ この点、 本発明法は、 粉コ一クス使用量の調整 (例えば、 4. 2ma s s%に抑制) の下で、 最高到達温度を (1205〜; I 350°C) 調整する一方、 希釈気体 燃料の吹 により、 高温域保持時間をも難する^ ^方法である。 なお、 図 16の曲線 dは、 固体燃料使用量を単に 4. 2ma s s %に下げた例を示すものであり、 最高到達温 度も低く、 高温域保持時間も短い。 図 18は、 従来 ¾¾¾法として粉コークス 5m a s s%を用いた例を^し、 本発明の適合 例として、 粉コ一クス 量を 4. 2ma s s%として濃度を 2. Ov o l%にした Cガス吹 を併用した例を示す。 この図のサーモビアからわかるように、 従来法では、 高温域保持時間を維持するため、 1400°Cを超える燃焼状況が生じた。 一方、 粉コーク スの翻量を 4. 2ma s s %にとどめ、 濃度 2 v o 1 %のじガス ¾¾Δみを行った: t 、 1400°C領域はなくなり、 最高到翁^は 1350°C以下に抑えることができると同時 に、 高温域鹏時間の延長が親できる状況になった。 In this respect, according to the method of the present invention: In the method, while the amount of powder coatas is suppressed to 4.2 mass%, ¾r ^ C gas is blown in, so that the maximum ¾¾ can be suppressed to 1270 ° C. At the same time, the high temperature holding time is extended to (0—C), so that the low RDI and high bow ^ ^ ore production and production, which could not be achieved by the conventional method, can be sufficiently fulfilled. Become. In short, the conventional: ^ method is an operation method that focuses on one of the adjustments in the high temperature holding time force adjustment level. In this respect, the present invention method adjusts the amount of powdered coke used (for example, 4. Under this condition, the maximum temperature (1205 ~; I 350 ° C) is adjusted while the high temperature range holding time is made difficult by blowing diluted gas fuel. Curve d in Fig. 16 shows an example in which the solid fuel consumption is simply reduced to 4.2 mass%, and the maximum temperature reached is low and the high-temperature region holding time is short. Fig. 18 shows an example of using conventional powder coke 5 mass% as the ¾¾¾ method, and as an example of adapting the present invention, the amount of powdered coke was 4.2 mass% and the concentration was 2. Ovol%. An example of using gas blowing together is shown. As can be seen from the thermovia in this figure, in the conventional method, a combustion state exceeding 1400 ° C occurred in order to maintain the high temperature range retention time. On the other hand, the volume of powder coke was limited to 4.2 mass%, and the same gas ¾¾Δ was measured: t, 1400 ° C range disappeared, and the maximum arrival ^ was below 1350 ° C. At the same time, it became possible to prolong the time in the high temperature range.
図 19は、 投入熱量一定条件時における、 希釈されたプロパンガズの吹込みによる、 装 入層内温度 (a)、 排ガス温度 (b)、 通過風量 (c)、 排ガス組成 (d) の経時変化を示す ものである。 ここで、 層内温度は、 上記試 «において、 グレートバーからの高さ 2 0 Omm (¾λϋ厚: 60ひ mm) の位置に ¾λした 云対で測定した値である。 また、 ^^の円周方向で中心部と壁から 5 mmの 2箇所で測定した。 これらの図から、 «し たプロパンガスを吹き込むことで、 1205°C以上に加熱された 原料が漏している 時間 (以下、 「高温域鹏時間」 という) ば 2倍以上増加しているが、最高到 ¾¾¾は上昇 していないことが? USされた。 また、 «はプロパンガスを吹き込むことで、 排ガス中の 酸素濃度が低下しており、 が効率的に燃 に寄与したものを推測される。 Figure 19 shows the changes over time in the temperature in the charge bed (a), the exhaust gas temperature (b), the passing air volume (c), and the exhaust gas composition (d) due to the injection of diluted propane gas under constant input heat conditions. It is shown. Here, the temperature in the layer is a value measured in the above-mentioned sample by a pair that is λλ at a height of 20 Omm (¾λ thickness: 60 mm) from the great bar. In addition, measurements were taken at two locations 5 mm from the center and the wall in the circumferential direction of ^^. From these figures, it can be seen that the time when the raw material heated to 1205 ° C or higher is leaked by blowing the propane gas (hereinafter referred to as “high temperature range time”) is more than doubled. It was confirmed that the highest ¾¾¾ has not risen. In addition, when propane gas is blown in, the oxygen concentration in the exhaust gas is reduced, and it is estimated that is an efficient contribution to fuel.
また、 図 20は、 希釈されたプロパン吹込み (0. 5 V o 1%) 時とコ一クスのみの増 量 (1 Oma s s%) 時の、 ^λϋ内 (a)、 (a') と、 排ガス離 (b)、 (b,) の 経時変化を対比して示したものである。 これらの図より、 粉コ一タスの ^割合を倍増さ せた場合、 1200°C以上の高温域保持時間は、 濃度 5 V o 1 %に希釈されたプロパ ンガス吹 時とほぼ同等である力 最高到 it¾が 1350°Cを超えていた。 また、 粉 コークスの量を増加させることで、 排ガス中の C02濃度が 20 V o 1 %から 25 v o 1 %に大きく上昇し、 CO濃度も増加しており、 粉コークス力';燃换に寄与する割合が低下 していることが戯された。 Fig. 20 shows ^ λϋ (a), (a ') when diluted propane is injected (0.5 V o 1%) and when only the coke is increased (1 Oma ss%). And the change with time of exhaust gas separation (b) and (b,). From these figures, when the percentage of powder powder is doubled, the retention time at a high temperature range of 1200 ° C or higher is almost the same as when blowing propylene gas diluted to a concentration of 5 V o 1%. The best to it¾ exceeded 1350 ° C. Also, by increasing the amount of coke breeze, the C0 2 concentration in the exhaust gas greatly increased from 20 V o 1% to 25 vo 1%, and the CO concentration also increased, and the powder coke power '; I enjoyed the fact that the contribution ratio was decreasing.
図 21は、 これらの,における各種の特 ^ ^果をまとめたものである。 この図に 明らかなように、 «されたプロパンガス吹込みにより; ½ ^時間が若干延長するものの、 歩留ゃシャッター弓娘、 生産率がともに改善されるとともに、 還元粉化性 (RD I ) も被 還元性も大きく改善され、 職気体燃料の吹込みを適正化することにより、 生産率 ^^留 の改善の他、 ; ^鉱の高品質化が可能になることが ¾ISされた。 Figure 21 summarizes the various features in these. As can be seen from this figure, the propane gas injection increased slightly; ½ ^ time was slightly extended, but the yield was improved as the yield of the shutter bow daughter and the production rate was improved. Also covered It was confirmed that the reducibility was also greatly improved, and by optimizing the injection of industrial gas fuel, in addition to improving the production rate ^^ distilling;
これに対し、 単に粉コークスのみを 1 O m a s s %まで "if加させた:^は、 ; ^時間が 延長するだけでなく、 最高到達温度が必要以上に上昇するために、 却って低強度の非晶質 ¾ ^が多ぐ^^し、 シャッター と歩留の何れも大きく低下した。 また、 4 5 0°C保 熱炉のケースでは、 シャッター弓娘と歩留の改善効果が小さく、 これまでの商 備にお ける結果とほぼ一致した。 , On the other hand, only if the coke breeze was added to 1 O mass% "^:; not only increased time but also the maximum temperature increased more than necessary. A lot of crystal quality ¾ ^^, and both shutter and yield decreased significantly, and in the case of the 45 ° C. thermal furnace, the improvement effect of shutter bow daughter and yield was small, This is almost the same as the result in the business of,
以上説明したことからわかるように、 ^された気体燃料を用いる:^、 このガスが装 Λϋ内で、燃焼して、 該層内の燃焼帯の拡大をもたらすと同時に^^原料中のコ一クスによ る 焼熱と、 «されたプロパンガスの燃 «との相乗的な作用により、 広レヽ燃焼帯が形 成される。 その結果、 ことなく、 一方で高温域^時間につ いては、 供給される^ ガスの燃焼によって延長される。 As can be seen from the above description, ^ gas fuel is used: ^, this gas burns in the Λ 装, leading to the expansion of the combustion zone in the layer, and ^^ A wide-band combustion zone is formed by the synergistic action of the combustion heat of the gas and the combustion of the propane gas. as a result, On the other hand, the high temperature range is extended by the combustion of the supplied gas.
次に、 発明者らは、 «された気体燃料の吹き込みによる成品^ ¾鉱の被還元性、 '冷間 . 弓娘等への影響について、従来法(5 m a s s 0/0、 1 O m a s s %コ一タス、熱 JIl吹込み) と対比して調査した。 測定した項目は、 成品;^鉱中の鉱物 Wf恰 (冷間弓娘と被還元 性に影響)、 見掛け比重 (冷間娘に影響)、 0. 5 mm以下の気孔 ί ^布 (被還元性に影 響) である。 Next, the inventors formed article ^ reducibility of ¾ ore by blowing «gaseous fuel, 'Influence on cold. Bow daughter like, conventional methods (5 mass 0/0, 1 O mass% The survey was conducted in comparison with COTAS and thermal JIl injection. Measured items are: product; ^ mineral in mineral ore Wf 恰 (influence on cold bow daughter and reducibility), apparent specific gravity (influence on cold daughter), pores less than 0.5 mm ί ^ cloth (reducible Is an effect on sex).
まず、 図 2 2は、 粉末 X線回折法によって定量ィ匕した、 成品^ ¾鉱中の鉱物相の MfiJ 合を調査した結果を示している。 この図より、 ί¾λ熱量一定 (コ一クス 4 m a a % +プロ パン 0. 5 v o l %) として固体燃料と «プロパンガスを併用した^、 カルシウム一 フェライ卜が安定して^^し、 これが被還元性の向上と冷間弓娘の増加をもたらしたと考 えられる。 First, Fig. 22 shows the result of investigating the MfiJ of the mineral phase in the product ore quantified by powder X-ray diffraction. From this figure, it can be seen that when ί¾λ calorie is constant (coix 4 maa% + propane 0.5 vol%), solid fuel and «propane gas are used together ^ This is thought to have led to an improvement in sex and an increase in cold bow girls.
図 2 3は、 成品;^鉱の見掛け比重の測定結果を、 そして、 図 2 3は、 水 入式ポロ シメータ一による 0. 5 mm以下の気孔径分布の測定結果を示すものである。図 2 2より、 希釈されたプロパンガスの吹込みにより、 造¾¾¾子外側からの加熱が行われる結果、 融液 »が促進され、 0. 5 mm以上の気孔率 (見掛け比 fi) が低下し、 これが冷間強度向上 の要因と考えられる。 また、 図 2 4より、 ¾Λ熱量一定で!^プロパンガスを吹き込むこ とにより、 原料粒子中の,が減少することで、 被還元性に影響を及ぼす鉱石由来のFig. 23 shows the measurement result of the apparent specific gravity of the product; ^ ore, and Fig. 23 shows the measurement result of the pore size distribution of 0.5 mm or less using a water-type porosimeter. As shown in Fig. 22, as a result of the dilute propane gas being blown from the outside, the melt is promoted and the porosity (apparent ratio fi) is reduced to 0.5 mm or more. This is thought to be a factor in improving cold strength. Also, from Fig. 24, ¾Λ heat quantity is constant! ^ Propane gas is injected. As a result, the amount of
500 μ m以下の »田気孔が ¾@ LJ ^くなり、 高被還元 '14 ^鉱の製造が可能となった と考えられる。 It is considered that the rice field pores of 500 μm or less became ¾ @ L J ^, making it possible to produce highly reduced '14 ^ ores.
図 25は、 コータスのみ使用時 ( a ) と «気体燃; |¾H并用吹 ^時 ( b ) の;^挙動の 模式図を示すものである。この図に/讨ように、従来のコークスのみを利用する雜では、 粉コ一クス燃焼による 粒子内部から加熱していたのに対し、 本発明にようなコータス +気体燃料の併用方法では、 気体燃料の燃焼にょり賺粒子外部から加熱されるようにな るため、 鉱石内の»田気孔が し く、 RD Iが低レヽ割に J I S-R Iも比較的高位 に推移できるものと推察される。 Fig. 25 shows a schematic diagram of the behavior when using only Kotas (a) and when «gas combustion; | ¾H combined use (b). As shown in this figure, while the conventional coke that uses only coke was heated from the inside of the particles by powdered coke combustion, the combined method of coatus + gaseous fuel as in the present invention, gas As the fuel burns, it will be heated from the outside of the soot particles, so it is thought that there are no paddy pores in the ore, RDI is low, and JI SR I can be relatively high. .
図 26は、 «した気体燃 火 ^時の;^鉱の気 ϊ^»造の模式図を示す。 この図に示 すとおり、 鉱の生産性の向上には、 歩留と冷間弓娘に影響を及ぼす 0. 5〜5mm気 孔の合体を促進し、 その数を減少させ、 通気性に影響を及ぼす 5 mm以上の気孔の割合を 増加させることが^)である。 また、 維鉱の被還元性の向上には、 主に «石内に する 0. 5 mm以下の »田気孔を多く した気孔構造にすることが望ましレ、ことがわか る。 この点、 本発明によれば、 «した気体燃 大込みにより、 理想的な 鉱の気 造に近づけることが可能であると考えられる。 Fig. 26 shows a schematic diagram of the production of ore gas during a gas fire. As shown in this figure, improving ore productivity has an impact on yield and cold bow daughter, promoting coalescence of 0.5-5mm pores, reducing their number, and affecting air permeability. It is ^) to increase the proportion of pores of 5 mm or more that affect the thickness. In addition, it can be seen that, in order to improve the reducibility of the mine, it is desirable to have a pore structure with a large number of rice field pores of 0.5 mm or less in the stone. In this respect, according to the present invention, it is considered that it is possible to approach the ideal ore structure by the gas infiltration.
図 27は、 必要な冷間弓娘を維持できる限界コ一クス比 (限界コークス比とは、 シャツ ター弓娘が^^されたプロパンガス不^の際の最大値である 73%と同等となるコーク ス比である。) を把握する の結果を示すものである。 この図に示すように、 «された プロパンガス吹 により (濃度 0. 5v o 1%)、 と同じ冷間 (シャッター弓 ¾g 73%) を得るためのコ一クス比は、 図 27 (a) に示すように、 5ma s s%から 3m a s s%に低減 (約 20k gZt) できる。 また、 図 27 (b)、 (c) に示すように、 7 3%歩留りおよび 1.86の生産率を得るためコ一クス比はそれぞれ 5 ma s s%から 3. 5ma s s%に低下することが明らかである。 Figure 27 shows the limit coke ratio that can maintain the required cold bow daughter (the limit coke ratio is equivalent to 73%, which is the maximum value when propane gas is not added to the shirt tar bow daughter). This shows the result of the grasp of the coke ratio. As shown in this figure, the cox ratio for obtaining the same cold (shutter bow ¾g 73%) by propane gas blowing (concentration 0.5 v o 1%) is shown in Fig. 27 (a). As shown in Fig. 5, it can be reduced from 5 ma ss% to 3 m ass% (about 20 kgZt). In addition, as shown in Figures 27 (b) and (c), it is clear that the cox ratio decreases from 5 ma ss% to 3.5 ma ss% to obtain 73% yield and 1.86 production rate, respectively. It is.
以上説明したところから明らかなように、 本発明は、 パレットの進行に伴って、 燃焼' «帯が ^Λϋの ¾ϋから下層へ移る間に、 炭材量に応じて適切に «された気体燃料を 適所を選んで供^ Τることにより、 ¾Λϋ内の燃凝 · «帯の機能を拡^ るような作用 を生じさせることができ、 鉱品質の改善、 ^性の向上を図ることができる。 As is clear from the above description, the present invention is a gas fuel that is appropriately adjusted according to the amount of carbonaceous material while the combustion zone shifts from ¾ϋ of ^ Λϋ to the lower layer as the pallet progresses. By selecting the right place and supplying it, the action to expand the function of the ligament in ¾Λϋ It is possible to improve the quality of the mineral and improve the property.
■ m ■ m
(1) 実施例 1 :図 6に示 を用いて «した気体燃料 (1〜2, 5 V o 1 %) と して、 コ一クス炉ガス (Cガス) を用い、 原料中の炭材 (コークス) 量 5ma s s%とし た 鍋纖を行った。その他の条件は ±Φした実驗件 (0037段落)と同一とし^ その結果を図 28に示す。 この図に示すとおり、 本発明法に従レヽ«した Cガスを TOす るとき、 その cガスの を上げると、 燃焼帯幅の拡大が顕著で、 しかも歩留りや^ 0率 が向上すると共に、 冷間弓娘 (S I) も改善できることがわかった。 (1) Example 1: Using coke oven gas (C gas) as the gaseous fuel (1-2, 5 V o 1%) shown in Fig. 6 (Coke) A pot pot with an amount of 5 ma ss% was performed. The other conditions are the same as the actual results of ± Φ (paragraph 0037). The results are shown in FIG. As shown in this figure, when TO gas C according to the method of the present invention is increased, if the c gas is increased, the expansion of the combustion band is remarkable, and the yield and ^ 0 rate are improved. I found that cold bow girl (SI) can also improve.
(2) 実施例 2 : I ^例 1と同じ条件で をした。 その結果を図 29に示す。 この図に 示すとおり、 本発明法に従い^^したプロパンガス (0. 02〜0. 5vo l%) を使用 するとき、 その Cガスの濃度を上げると、 燃凝^ ϋの拡大が顕著で、 しかも歩留りや生産 率が向上すると共に、 冷間弓 ¾度 (S I) も改善できることがわかった。 (2) Example 2: I ^ was performed under the same conditions as in Example 1. The results are shown in FIG. As shown in this figure, when using propane gas (0.02 to 0.5 vol%) made according to the method of the present invention, if the concentration of the C gas is increased, the expansion of the fuel coagulation is remarkable. Moreover, it was found that the yield and production rate can be improved, and the cold bow degree (SI) can be improved.
(3) 実施例 3 :この実施例は、 図 6に示す^^鍋を用い、 希釈ガス吹込みのない例との 対比でクーラ一排ガスで^ ^したコ一クス炉ガス (Cガス) を、 この鍋の上方から表 7に 示す焼結原料 (返鉱 20ma s s%を含む) の装入層中に吹込んだ例である。 (3) Example 3: In this example, the coke oven gas (C gas) produced by using the ^^ pan shown in Fig. 6 and the cooler exhaust gas in comparison with the example without dilution gas injection was used. This is an example in which the material was blown into the charging layer of the sintering raw material (including 20M ss% return) shown in Table 7 from above.
この 例において、 層中は、 粉コ一クスを 4. 8〜5· 0 m a s s % («) を 含み、 本発明適合例として、 濃度 1. 0〜2. 0 V o 1 % (対空気) の Cガスを、 吸引圧 力 1200mmAq (¾E 1000 A q ) の条件で、 ^λϋ表面から 100〜4ひ Omm In this example, the layer contains 4.8 to 5 mass% («) of powdered coke, and as a conforming example of the present invention, the concentration is 1.0 to 2.0 V o 1% (to air) C gas at a suction pressure of 1200 mmAq (¾E 1000 A q)
(全厚 600mm、 差厚は最下層に返鉱 20 Ommを積層) の位置に吹込んだ例である。 なお、 編¾¾^位置は、 DL; ^機の^ 1を 8 Omとした 、 これを全高 600mm に当てはめると、 ^ No. 2の吹 位置 100〜20 Ommは、 80 (m) X I 00 〜200Z600 (mm) =13. 3〜26. 6 (m) の位置に、 13. 3m長さの ¾ ¾ ガス吹込みフード 12を設置して焼結機の操業を行った例に相当するものである。従って、 纖 N o . 2の吹 位置 200〜 300 mmの例は、 レト上の^ Λ炉後方の約 26. 7〜39. 7mmの位置に、 やはり 13. 3 m長さの ¾r¾ ガス吹込みフード 12を 設置して、 ガス吹込みを行った場合に相当するものである。 In this example, the total thickness is 600 mm, and the difference thickness is 20 Omm of return ore layered on the bottom layer. Note that the position of the knitting ¾¾ ^ is DL; ^ The machine ^ 1 is set to 8 Om. If this is applied to the total height of 600 mm, the blow position of No. 2 is 100 to 20 Omm is 80 (m) XI 00 to 200 Z600. This corresponds to an example in which the sintering machine is operated by installing a gas injection hood 12 having a length of 13.3 m at the position of (mm) = 13.3-36.6 (m). . Therefore, the example of 纖 No. 2 blowing position 200-300 mm is about 13.3 m long ¾r¾ gas blowing at about 26.7-39.7 mm behind the Λ furnace on the reto This is equivalent to installing the hood 12 and injecting gas.
タスの割合は外数である。 The percentage of tas is an outside number.
表 8は、 この実施例 (No. :!〜 No. 7) の ¾¾T結果を示すものャ'ある。 この ¾¾Τ結 果から判るように、 鉱の冷間弓娘 (S I弓娘) 留は、 比較例となる No. 1に比 ベ、 本発明の適合例を示す N o . 2〜No. 7ともに高くなつており、 とくに、 ¾Λϋの 中段に吹込み位置がくる例(No. 3、 4、 6、 7)において改善が著しいことがわかる。 また、 コークス量を下げて吹 ガス量の濃度を上げるよりも、 一定のコークス量 (4. 8ma s s%) の下で吹込みガス ¾gを 1 v o 1 %に した方が^ 率が高くなること がわかった。 また、 '雄鉱の品質については、 還元率 (RI)、 還元粉化率 (RDI) とも に、 み位置 200〜 300 mmの ¾¾λϋの中段に影響を及ぼすような吹込み方が、 最 も効果的であることがわかった。 Table 8 shows the ¾¾T result of this example (No .:! To No. 7). As can be seen from the results of this ¾¾ 鉱, the cold arch daughter (SI bow daughter) of the ore is compared with No. 1 as a comparative example, and in both No. 2 to No. 7 which shows a conforming example of the invention. In particular, the improvement is remarkable in the cases where the blowing position is in the middle of ¾Λϋ (No. 3, 4, 6, 7). Also, rather than lowering the amount of coke and increasing the concentration of the blown gas, the rate will be higher if the blown gas ¾g is 1 vo 1% under a certain amount of coke (4.8 ma ss%). I understood. In addition, regarding the quality of male ore, the most effective method is to inject both the reduction rate (RI) and the reduction powdering rate (RDI) so as to affect the middle stage of ¾¾λϋ at only 200 to 300 mm. I found out that
表 8 Table 8
(4) 実施例 4 : この実施例は、 本発明に係る 鉱の製造方法を日産 1万トン規模の D で適用した例を説明するものである。棚した DL^tの機長は、 < 炉か ら排 βまで 90mである。 この; ^¾の,^炉の後方約 3 Omの位置に、 長さ (パレツ ト移動方向) 15m、 猶 g全体をカバーする大きさのガス吹込みフードを設け、 気体燃料 としてコークス炉ガス (Cガス) を用いた。 とくに、 この; の原料の^ ASの ±ϋ部 分をターゲットとすることなく、 装 Λϋ層厚 600mm (返し |0¥み 20 Ommを除く) の条件で^ λϋ厚さ方向の表層から 20 Omm相当まで進行した燃焼 · β帯が する 位置から 30 Omm相当位置に、 常温の空気で «して濃度 2 v o 1 %とした Cガスを供 給した。 この吹込み Cガスは、 ^ レット下方のウィンドボックスの吸引負圧 ¾に より、 層を通して ffJlEの位置に達して燃焼 · 帯で燃凝されるようにし ^ なお、 ΙΐΠ己ガス吹込みフード内は大^ こよりわずカ^:: EJIとし、 l己ウィンドボックスの吸引 負圧とバランスさせた。 このときの Cガス使用量は 3, 000m3 (標 TO態) Zhであ 7こ。 (4) Example 4: This example describes an example in which the method for producing ore according to the present invention is applied to D with a daily scale of 10,000 tons. The captain of the DL ^ t shelves is <90m from the furnace to the exhaust β. A gas blowing hood with a length (pallet movement direction) of 15 m and covering the entire gage is installed at the position of about 3 Om behind the furnace at ^ ¾, ^ coke oven gas (gas fuel) C gas) was used. In particular, without targeting the ± ϋ part of the raw material of this; AS, the thickness of the layer is 600 Om (excluding | 0 yen 20 Omm). Combustion that progressed to a considerable extent · C gas at a concentration of 2 vo 1% by supplying air at room temperature was supplied to a position corresponding to 30 Omm from the position where the β-band occurred. This blow-in C gas reaches the position of ffJlE through the layer by the negative suction pressure ¾ of the wind box below the let so that it is burned in the combustion zone ^ Large ^ This is Kazuwazuzu ^ :: EJI, l Balanced with the suction negative pressure of my own windbox. The amount of C gas used at this time is 3,000m 3 (standard TO state) Zh.
この ^¾の 、 結果、 タンブラ一弓 S ^は全体として、 通 のときよりも約 3% 向上し、 RDIも通^ ϋのレべノレよりも約 3%改善し、 R Iは通 のときより約 4% 改善された。 し力、も、 趙率は 0. 03 t/h r · m2増加した。 As a result, as a result, tumbler bow S ^ as a whole is about 3% better than usual, RDI is about 3% better than usual, and RI is better than usual. About 4% improvement. However, the drought rate increased by 0.03 t / hr · m 2 .
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2006309650A AU2006309650B8 (en) | 2005-10-31 | 2006-10-27 | Method for producing sintered ore and sintering machine |
| EP06822967A EP1956101B1 (en) | 2005-10-31 | 2006-10-27 | Process for producing sintered ore |
| CN2006800409869A CN101300366B (en) | 2005-10-31 | 2006-10-27 | Method for producing sintered ore and sintering machine |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2005317470 | 2005-10-31 | ||
| JP2005-317470 | 2005-10-31 | ||
| JP2006096693 | 2006-03-31 | ||
| JP2006-096693 | 2006-03-31 | ||
| JP2006250280 | 2006-09-15 | ||
| JP2006-250280 | 2006-09-15 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2007052776A1 true WO2007052776A1 (en) | 2007-05-10 |
Family
ID=38005928
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2006/322049 Ceased WO2007052776A1 (en) | 2005-10-31 | 2006-10-27 | Process for producing sintered ore and sintering machine |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1956101B1 (en) |
| KR (2) | KR101074893B1 (en) |
| CN (1) | CN101300366B (en) |
| AU (1) | AU2006309650B8 (en) |
| TW (1) | TW200722529A (en) |
| WO (1) | WO2007052776A1 (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009264694A (en) * | 2008-04-28 | 2009-11-12 | Jfe Steel Corp | Sintering machine and method for operating the same |
| JP2009264695A (en) * | 2008-04-28 | 2009-11-12 | Jfe Steel Corp | Sintering machine and method for operating the same |
| JP2010106342A (en) * | 2008-10-31 | 2010-05-13 | Jfe Steel Corp | Method for manufacturing sintered ore |
| JP2010126802A (en) * | 2008-12-01 | 2010-06-10 | Jfe Steel Corp | Method for producing sintered ore |
| WO2010064731A1 (en) | 2008-12-03 | 2010-06-10 | Jfeスチール株式会社 | Process for producing sintered ore and sintering apparatus |
| JP2011052859A (en) * | 2009-08-31 | 2011-03-17 | Jfe Steel Corp | Sintering machine |
| JP2011169570A (en) * | 2010-02-22 | 2011-09-01 | Jfe Steel Corp | Sintering machine |
| JP2011168826A (en) * | 2010-02-17 | 2011-09-01 | Jfe Steel Corp | Sintering machine and operation method of sintering machine |
| JP2013129894A (en) * | 2011-12-22 | 2013-07-04 | Jfe Steel Corp | Sintering machine and method of supplying gas fuel |
| WO2013186950A1 (en) | 2012-06-13 | 2013-12-19 | Jfeスチール株式会社 | Method for manufacturing sintered ore |
| WO2014013775A1 (en) | 2012-07-18 | 2014-01-23 | Jfeスチール株式会社 | Method for producing sinter |
| WO2014013776A1 (en) | 2012-07-18 | 2014-01-23 | Jfeスチール株式会社 | Gaseous fuel supply apparatus for sintering machine |
| KR20190129101A (en) | 2017-04-17 | 2019-11-19 | 제이에프이 스틸 가부시키가이샤 | Manufacturing method of sintered ore |
| CN115216625A (en) * | 2021-11-22 | 2022-10-21 | 中冶长天国际工程有限责任公司 | A method of gas cycle interval injection-assisted sintering |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4735682B2 (en) * | 2008-08-21 | 2011-07-27 | Jfeスチール株式会社 | Method for producing sintered ore and sintering machine |
| JP5585503B2 (en) * | 2010-03-24 | 2014-09-10 | Jfeスチール株式会社 | Method for producing sintered ore |
| CN103017667B (en) * | 2012-12-24 | 2016-08-10 | 首钢总公司 | Method for obtaining width and migration speed of sintering high-temperature belt |
| CN104342550A (en) * | 2013-07-26 | 2015-02-11 | 上海梅山钢铁股份有限公司 | Coke oven coal gas assisted sintering method |
| KR101462549B1 (en) * | 2013-10-25 | 2014-11-18 | 주식회사 포스코 | Charging apparatus for raw material, apparatus for manufacturing sintered ore and method for manufacturing sintered ore using the same |
| CN107354294A (en) * | 2016-05-10 | 2017-11-17 | 中冶长天国际工程有限责任公司 | A kind of soaking sintering process based on fuel gas injection |
| CN106191425B (en) * | 2016-07-25 | 2018-07-31 | 马鞍山钢铁股份有限公司 | A method of sintering spray plus imflammable gas |
| CN107782147A (en) * | 2016-08-30 | 2018-03-09 | 河南凤宝特钢有限公司 | A kind of method for reducing pallet burnup |
| CN110055361B (en) * | 2019-06-10 | 2020-12-01 | 成渝钒钛科技有限公司 | Coke oven blast furnace application technique |
| CN112048616B (en) * | 2020-09-08 | 2021-08-31 | 中南大学 | A liquid-gas two-phase medium coupled mobile spraying sintering method and spraying device |
| CN112048617B (en) * | 2020-09-08 | 2021-08-31 | 中南大学 | A liquid-gas two-phase medium coupling zone spray sintering method and spray device |
| CN114058840A (en) * | 2021-10-20 | 2022-02-18 | 包头钢铁(集团)有限责任公司 | Method for improving quality of sinter by using combustible gas |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4627126B1 (en) | 1967-05-17 | 1971-08-06 | ||
| JPS5518585A (en) | 1978-07-27 | 1980-02-08 | Sumitomo Metal Ind Ltd | Manufacture of sintered ore |
| JPS5651536A (en) * | 1979-09-29 | 1981-05-09 | Sumitomo Metal Ind Ltd | Manufacture of sintered ore |
| EP0079264A1 (en) | 1981-11-02 | 1983-05-18 | Institut De Recherches De La Siderurgie Francaise (Irsid) | Process for the agglomeration of iron ores on a sintering grate, and installation |
| JPS6148538A (en) * | 1984-08-13 | 1986-03-10 | Kawasaki Steel Corp | Manufacture of sintered ore |
| JPS6452029A (en) * | 1987-08-24 | 1989-02-28 | Kawasaki Steel Co | Method and device for sintering compound |
| JPH05311257A (en) | 1992-05-11 | 1993-11-22 | Nippon Steel Corp | Production of sintered ore |
| JP2000192153A (en) | 1998-12-25 | 2000-07-11 | Nkk Corp | Sinter ore, method for producing the same, and method for operating blast furnace |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4627126Y1 (en) * | 1967-06-10 | 1971-09-18 | ||
| EP0861908B1 (en) * | 1996-08-16 | 2002-10-09 | Nippon Steel Corporation | Method of manufacturing sintered ore and sintering machine therefor |
| KR100286675B1 (en) * | 1996-12-12 | 2001-06-01 | 이구택 | Sintering method of iron ore |
| CN1271022A (en) * | 2000-04-28 | 2000-10-25 | 张同山 | Homogeneous agglomerate sintering method and equipment |
-
2006
- 2006-10-27 AU AU2006309650A patent/AU2006309650B8/en active Active
- 2006-10-27 KR KR1020107018814A patent/KR101074893B1/en active Active
- 2006-10-27 WO PCT/JP2006/322049 patent/WO2007052776A1/en not_active Ceased
- 2006-10-27 CN CN2006800409869A patent/CN101300366B/en active Active
- 2006-10-27 EP EP06822967A patent/EP1956101B1/en active Active
- 2006-10-27 KR KR1020087009453A patent/KR101074892B1/en active Active
- 2006-10-31 TW TW095140218A patent/TW200722529A/en unknown
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4627126B1 (en) | 1967-05-17 | 1971-08-06 | ||
| JPS5518585A (en) | 1978-07-27 | 1980-02-08 | Sumitomo Metal Ind Ltd | Manufacture of sintered ore |
| JPS5651536A (en) * | 1979-09-29 | 1981-05-09 | Sumitomo Metal Ind Ltd | Manufacture of sintered ore |
| EP0079264A1 (en) | 1981-11-02 | 1983-05-18 | Institut De Recherches De La Siderurgie Francaise (Irsid) | Process for the agglomeration of iron ores on a sintering grate, and installation |
| JPS6148538A (en) * | 1984-08-13 | 1986-03-10 | Kawasaki Steel Corp | Manufacture of sintered ore |
| JPS6452029A (en) * | 1987-08-24 | 1989-02-28 | Kawasaki Steel Co | Method and device for sintering compound |
| JPH05311257A (en) | 1992-05-11 | 1993-11-22 | Nippon Steel Corp | Production of sintered ore |
| JP2000192153A (en) | 1998-12-25 | 2000-07-11 | Nkk Corp | Sinter ore, method for producing the same, and method for operating blast furnace |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP1956101A4 * |
Cited By (24)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2009264694A (en) * | 2008-04-28 | 2009-11-12 | Jfe Steel Corp | Sintering machine and method for operating the same |
| JP2009264695A (en) * | 2008-04-28 | 2009-11-12 | Jfe Steel Corp | Sintering machine and method for operating the same |
| JP2010106342A (en) * | 2008-10-31 | 2010-05-13 | Jfe Steel Corp | Method for manufacturing sintered ore |
| JP2010126802A (en) * | 2008-12-01 | 2010-06-10 | Jfe Steel Corp | Method for producing sintered ore |
| WO2010064717A1 (en) | 2008-12-01 | 2010-06-10 | Jfeスチール株式会社 | Process for producing sintered ore |
| CN102232120A (en) * | 2008-12-01 | 2011-11-02 | 杰富意钢铁株式会社 | Process for producing sintered ore |
| AU2009323269B2 (en) * | 2008-12-01 | 2013-10-31 | Jfe Steel Corporation | Method for producing sintered ore |
| WO2010064731A1 (en) | 2008-12-03 | 2010-06-10 | Jfeスチール株式会社 | Process for producing sintered ore and sintering apparatus |
| JP2011052859A (en) * | 2009-08-31 | 2011-03-17 | Jfe Steel Corp | Sintering machine |
| JP2011168826A (en) * | 2010-02-17 | 2011-09-01 | Jfe Steel Corp | Sintering machine and operation method of sintering machine |
| JP2011169570A (en) * | 2010-02-22 | 2011-09-01 | Jfe Steel Corp | Sintering machine |
| JP2013129894A (en) * | 2011-12-22 | 2013-07-04 | Jfe Steel Corp | Sintering machine and method of supplying gas fuel |
| WO2013186950A1 (en) | 2012-06-13 | 2013-12-19 | Jfeスチール株式会社 | Method for manufacturing sintered ore |
| JPWO2013186950A1 (en) * | 2012-06-13 | 2016-02-01 | Jfeスチール株式会社 | Method for producing sintered ore |
| US9574251B2 (en) | 2012-06-13 | 2017-02-21 | Jfe Steel Corporation | Method of producing sintered ore |
| WO2014013775A1 (en) | 2012-07-18 | 2014-01-23 | Jfeスチール株式会社 | Method for producing sinter |
| WO2014013776A1 (en) | 2012-07-18 | 2014-01-23 | Jfeスチール株式会社 | Gaseous fuel supply apparatus for sintering machine |
| KR20150016635A (en) | 2012-07-18 | 2015-02-12 | 제이에프이 스틸 가부시키가이샤 | Method for producing sinter |
| US9534272B2 (en) | 2012-07-18 | 2017-01-03 | Jfe Steel Corporation | Method for producing sintered ore |
| KR20170082664A (en) | 2012-07-18 | 2017-07-14 | 제이에프이 스틸 가부시키가이샤 | Gaseous fuel supply apparatus for sintering machine |
| US9821381B2 (en) | 2012-07-18 | 2017-11-21 | Jfe Steel Corporation | Gaseous fuel supply apparatus for sintering machine |
| KR20190129101A (en) | 2017-04-17 | 2019-11-19 | 제이에프이 스틸 가부시키가이샤 | Manufacturing method of sintered ore |
| CN115216625A (en) * | 2021-11-22 | 2022-10-21 | 中冶长天国际工程有限责任公司 | A method of gas cycle interval injection-assisted sintering |
| CN115216625B (en) * | 2021-11-22 | 2023-06-23 | 中冶长天国际工程有限责任公司 | A method for assisting sintering by gas injection at periodic intervals |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2006309650B8 (en) | 2010-12-16 |
| CN101300366B (en) | 2011-01-05 |
| KR20100099350A (en) | 2010-09-10 |
| EP1956101B1 (en) | 2012-08-15 |
| AU2006309650A1 (en) | 2007-05-10 |
| AU2006309650B2 (en) | 2010-12-02 |
| TW200722529A (en) | 2007-06-16 |
| TWI329677B (en) | 2010-09-01 |
| KR101074892B1 (en) | 2011-10-19 |
| EP1956101A1 (en) | 2008-08-13 |
| KR20080050508A (en) | 2008-06-05 |
| KR101074893B1 (en) | 2011-10-19 |
| EP1956101A4 (en) | 2009-12-02 |
| CN101300366A (en) | 2008-11-05 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| WO2007052776A1 (en) | Process for producing sintered ore and sintering machine | |
| JP4605142B2 (en) | Method for producing sintered ore and sintering machine | |
| JP4911163B2 (en) | Method for producing sintered ore | |
| JP4735682B2 (en) | Method for producing sintered ore and sintering machine | |
| JP5428193B2 (en) | Method for producing sintered ore and sintering machine | |
| JP2008291362A (en) | Operation analysis program for dilute gas fuel injection operation into sintering machine and operation analysis and control device for dilute gas fuel injection operation into sintering machine | |
| CN105849491B (en) | Manufacture the equipment and the method using the device fabrication sintering deposit of sintering deposit | |
| JP5862872B2 (en) | Sintering machine and gaseous fuel supply method | |
| JP5843063B2 (en) | Sintering machine and gaseous fuel supply method | |
| JP5499462B2 (en) | Method for producing sintered ore and sintering machine | |
| JP5699453B2 (en) | Sintering machine and method for producing sintered ore | |
| JP2013129895A (en) | Sintering machine and method of supplying gas fuel | |
| JP2015157980A (en) | Method for producing sintered ore | |
| JP5439981B2 (en) | Method for producing sintered ore | |
| JP5428195B2 (en) | Sintering machine | |
| JP6037145B2 (en) | Method for producing sintered ore | |
| WO2014013775A1 (en) | Method for producing sinter | |
| JP5682099B2 (en) | Method for producing sintered ore | |
| JP5428196B2 (en) | Method for producing sintered ore and sintering machine | |
| JP2010106341A (en) | Method for manufacturing sintered ore | |
| JP2008291357A (en) | Method for producing sintered ore and sintering machine | |
| JP2010156044A (en) | Method for producing sintered ore and sintering apparatus | |
| JP2010156037A (en) | Method for producing sintered ore | |
| JP2011169487A (en) | Sintering machine | |
| JP2021091942A (en) | Method for manufacturing sintered ore |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WWE | Wipo information: entry into national phase |
Ref document number: 200680040986.9 Country of ref document: CN |
|
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| WWE | Wipo information: entry into national phase |
Ref document number: 2006309650 Country of ref document: AU |
|
| ENP | Entry into the national phase |
Ref document number: 2006309650 Country of ref document: AU Date of ref document: 20061027 Kind code of ref document: A |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2006822967 Country of ref document: EP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: KR |
|
| NENP | Non-entry into the national phase |
Ref country code: DE |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 1020107018814 Country of ref document: KR Ref document number: KR |