WO2006117948A1 - Cellulose ester film, process for producing the same, polarizing plate using said cellulose ester film, and liquid crystal display device - Google Patents
Cellulose ester film, process for producing the same, polarizing plate using said cellulose ester film, and liquid crystal display device Download PDFInfo
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- WO2006117948A1 WO2006117948A1 PCT/JP2006/306084 JP2006306084W WO2006117948A1 WO 2006117948 A1 WO2006117948 A1 WO 2006117948A1 JP 2006306084 W JP2006306084 W JP 2006306084W WO 2006117948 A1 WO2006117948 A1 WO 2006117948A1
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- cellulose ester
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- ester film
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/18—Manufacture of films or sheets
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C41/00—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
- B29C41/24—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length
- B29C41/28—Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of indefinite length by depositing flowable material on an endless belt
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29K—INDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
- B29K2001/00—Use of cellulose, modified cellulose or cellulose derivatives, e.g. viscose, as moulding material
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2301/00—Characterised by the use of cellulose, modified cellulose or cellulose derivatives
- C08J2301/08—Cellulose derivatives
- C08J2301/10—Esters of organic acids
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133528—Polarisers
Definitions
- Cellulose ester film production method thereof, polarizing plate using cellulose ester film, liquid crystal display device
- the present invention relates to a method for producing a cellulose ester film containing fine particles having a high acicular ratio such as acicular crystals used for optical applications at a high concentration, a polarizing plate using the same, and a liquid crystal display device. .
- Patent Document 1 Pamphlet of International Publication No. 01Z0253643
- Patent Document 2 JP 2004-109355 A
- the present invention has been made in view of the above problems, and an object thereof is to efficiently calculate a phase difference value.
- a method for producing a cellulose ester film comprising preparing the dope beforehand, mixing the fine particle dispersion, a solvent, and cellulose ester to prepare a dope, and casting the dope in a solution.
- a dope containing fine particles having a needle shape and birefringence, a cellulose ester and a solvent is cast on a support, and then dried in any of the drying steps. And the step of measuring the birefringence of the stretched film, and the result obtained in the step of measuring the birefringence determines the content of the fine particles contained in the dope.
- a polarizing plate comprising the cellulose ester film as described in 5 above on at least one surface.
- a liquid crystal display device comprising the polarizing plate described in 6 above.
- Fine particles containing needle-like fine particles having birefringence, a solvent, and a fine particle-dispersing resin A method for producing a cellulose ester film, comprising: preparing a polymer dispersion, mixing the fine particle dispersion, a solvent, and a cellulose ester to produce a dope, and casting the dope in a solution.
- the fine particle dispersion was prepared by preparing a fine particle solution of a fine particle having a needle shape and birefringence and a solvent, and adding a dispersion resin for fine particles, followed by redispersion.
- the fine particle-dispersed resin contained in a dispersion of acicular and birefringent fine particles has a weight average molecular weight of 3,000-200,000 (1) or The method for producing a cellulose ester film as described in (3).
- a homopolymer or copolymer in which a fine particle-dispersing resin contained in a dispersion of acicular and birefringent fine particles has an ethylenically unsaturated monomer unit, acrylic acid or Methacrylic acid ester homopolymer or copolymer, methacrylic acid methyl ester homopolymer or copolymer, cellulose ester, cellulose ether polyurethane resin, polycarbonate resin, polyester resin, epoxy resin, and ketone resin
- the method for producing a cell mouth ester film according to any one of (1) to (4), wherein at least one kind is used.
- the solvent contained in the dispersion of needle-like fine particles having birefringence contains at least one solvent selected from methylene chloride, methyl acetate, ethanol, methanol, and acetone power.
- a dope containing fine particles having a needle shape and birefringence, a cellulose ester, and a solvent is cast on a support, and then dried.
- a step of stretching in any of the drying steps, a step of measuring the birefringence of the stretched film, and the results obtained in the step of measuring the birefringence are included in the dope. Adjusting the content of fine particles with needle shape and birefringence A method for producing a cellulose ester film.
- a method of adjusting the content of acicular and birefringent fine particles contained in the dope is obtained by adding an additive solution of acicular and birefringent fine particles in-line.
- a cellulose ester according to any force one of the fine particle content of the cellulose ester film is characterized in that 1. from 5 to 30 weight 0/0 (1) to (11) Film Manufacturing method.
- a polarizing plate having the cellulose ester film according to (13) or (14) on at least one surface.
- a liquid crystal display device comprising the polarizing plate according to (15) on at least one surface of a liquid crystal cell.
- a liquid crystal display device comprising the polarizing plate according to (15) on at least one surface of a liquid crystal cell of a horizontal electric field switching mode type liquid crystal display device (for example, IPS method, FFS method). .
- IPS method horizontal electric field switching mode type liquid crystal display device
- FFS method horizontal electric field switching mode type liquid crystal display device
- a method for producing a cellulose ester film capable of efficiently expressing a retardation value, excellent in stability with little variation in the retardation value, and having less haze, and the use thereof A polarizing plate and a liquid crystal display device can be provided.
- FIG. 1 is a diagram for explaining a stretching angle in a stretching step.
- FIG. 2 is a schematic view showing an example of a tenter process used in the present invention.
- FIG. 3 is a schematic diagram showing the configuration of a transverse electric field switching mode type liquid crystal display device that is preferable to the present invention.
- FIG. 4 is a schematic diagram showing the direction of the absorption axis Z and the transmission axis of a cellulose ester film, a polarizer, and a liquid crystal cell of a lateral electric field switching mode type liquid crystal display device that is preferable to the present invention.
- FIG. 5 is a schematic view showing a configuration of a lateral electric field switching mode type liquid crystal display device of the present invention and a comparative example.
- FIG. 6 is a diagram schematically showing a dope preparation step, a casting step, and a drying step of the solution casting film forming method according to the present invention.
- FIG. 7 is a diagram schematically showing an apparatus for measuring absolute filtration accuracy.
- the inventor of the present invention is a method for producing a cellulose ester film containing needle-like and birefringent fine particles by a solution casting method, and at least the needle-like and birefringent fine particles and the fine particles
- a method for producing a cellulose ester film comprising preparing a fine particle dispersion containing a dispersion of glycerin in advance and then mixing the fine particle dispersion with a dope prepared by dissolving a cellulose ester in a solvent.
- a method for producing a cellulose ester film in which a retardation value can be efficiently expressed, and the dispersion of the retardation value is small, the retardation stability is excellent, and the haze is small.
- a dope containing needle-like birefringent fine particles, cellulose ester, and a solvent is cast on a support, and then dried in a method of producing a cellulose ester film.
- the fine particles having a needle shape and birefringence function effectively by being oriented in a certain direction in the film, and can obtain a cellulose ester film having a conventional phase difference characteristic, which will be described later. I can do it.
- As means for orienting in a certain direction there are an orientation in a step of casting on a support and an orientation in a stretching step of stretching in any of the drying steps.
- the present invention promotes acicular and birefringent fine particles to be more uniformly oriented in a certain direction in both of the above-mentioned orientations. This effect achieves the object of the present invention.
- Japanese Patent Application Laid-Open No. 2001-2799 states that “a dispersion in which fine particles are dispersed in a solvent in advance is mixed with a solvent and cellulose ester.
- a cellulose ester characterized in that the fine particle additive solution obtained by mixing with a mixed solution of the above is mixed with a dope prepared by dissolving cellulose ester in a solvent, cast onto a support, and then dried. The effect is that the number of agglomerates of 30 m or more existing on the film lm 2 is reduced and the haze value can be kept low.
- a phase difference can be efficiently expressed” which is an effect obtained when fine particles having birefringence are used.
- the method of the present invention makes it difficult to produce a mass of fine particles having acicular and birefringence in the dope, so that it is considered that the retardation stability is excellent and the haze is reduced.
- Fine particles having birefringence may form lumps of various sizes in the dope, and large ones need to be filtered and removed.
- the amount of fine particles having a needle shape and birefringence contained in the dope is reduced, so that it is presumed that a desired phase difference value force is shifted.
- Filtration filter in which the amount of particulate change is not always constant It is thought to change due to clogging of the filter or fluctuations in the filtration pressure.
- a cellulose ester film is produced by casting a dope containing fine particles having a needle shape and birefringence, a cellulose ester and a solvent on a support, and then drying the substrate.
- the method includes a step of stretching in any of the drying steps, a step of measuring the birefringence of the stretched film, and the results obtained in the step of measuring the birefringence are included in the dope.
- the added fine particles are easily oriented as much as lump and the like are less likely to occur in the dope, and the retardation value can be efficiently expressed. For this reason, the amount of needle-shaped and birefringent fine particles added can be reduced, and productivity can be improved.
- the added fine particles can be made to express more phase difference by being oriented.
- the orientation method include a method in which the film is stretched to TD or MD at the time of film production, or a method in which a flow of dope is formed at the time of casting and the particles are oriented along this flow. Furthermore, it is possible to promote particle orientation with an electric field or magnetic field.
- the needle-shaped fine particles having birefringence (hereinafter also referred to as birefringent fine particles) used in the present invention are not particularly limited as long as they are needle-shaped and have birefringence.
- birefringent fine particles birefringent fine particles described in WO01Z0253643 or JP-A-2004-109355 can be used.
- various carbonates such as calcium carbonate, strontium carbonate, magnesium carbonate, manganese carbonate, cobalt carbonate, zinc carbonate, barium carbonate, etc.
- various oxides typified by titanium oxide, MgSO-5Mg (OH) ⁇ 3
- Birefringent whisker such as ⁇ 0, 6CaO-6SiO ⁇ ⁇ 0, 9A1 ⁇ ⁇ 2 ⁇
- tetragonal, hexagonal and rhombohedral crystals are preferably uniaxial birefringent crystals, orthorhombic, monoclinic and triclinic crystals. These may be single crystals or polycrystals.
- polystyrene or acrylic resin rod-like or short fiber-like particles are preferably used.
- it may be a short fiber particle having polystyrene resin or acrylic resin and manufactured by finely cutting ultrafine fibers. These fibers are preferably stretched during the manufacturing process because they easily develop birefringence.
- the rosin contained in these particles is crosslinked! /.
- These birefringent fine particles preferably have a major axis (absolute maximum length) of 10 to 500 nm and an acicular ratio of 2 or more, and particularly preferably an acicular ratio of 2 to LOO. It is preferably 3-30.
- the absolute maximum length and the diagonal width force of the fine particles are also obtained by the following equation. This can also determine the image data force obtained by electron microscopic observation of fine particles or fine particles contained in the film.
- Needle ratio absolute maximum length Z diagonal width
- Diagonal width is the shortest distance between two straight lines when the image of a particle projected with two straight lines parallel to the absolute maximum length is sandwiched between them.
- the birefringent fine particles are surface-treated with a silane coupling agent, a titanate coupling agent, or the like! /.
- the birefringence of the birefringent fine particles is defined as follows.
- the refractive index for light polarized in the major axis direction of the birefringent fine particle is npr
- the average refractive index for light polarized in the direction perpendicular to the major axis direction is nvt.
- the birefringence ⁇ of the birefringent fine particle is defined by the following equation.
- the absolute value of the birefringence of the birefringent fine particles used in the present invention is not particularly limited. A force of 0.01-0.3 is preferred, and 0.05-0.3 is more preferred.
- Birefringent crystals having positive birefringence include MgSO ⁇ 5Mg (OH) ⁇ 3H 0, 6C
- birefringent crystal exhibiting properties examples include calcium carbonate and strontium carbonate.
- acicular crystals it means a material whose refractive index in the long direction of the crystal is smaller than the refractive index in the direction perpendicular thereto.
- the carbonate fine particles can be produced by a uniform precipitation method or a carbon dioxide compounding method.
- JP-A-3-88714 JP-B-55-51852, JP-A-59-223225, and the like.
- the strontium carbonate crystal can be obtained by bringing strontium ions dissolved in water into contact with carbonate ions.
- Carbonate ions can be obtained by adding carbon dioxide gas to a solution containing a strontium compound by a method such as publishing carbon dioxide, or by adding a substance that generates carbonate ions to react or decompose.
- strontium carbonate crystal fine particles can be produced by a method described in JP-A-2004-35347, and strontium carbonate fine particles obtained by this method can be preferably used as birefringent fine particles.
- the substance that generates carbon dioxide include urea
- strontium carbonate fine particles can be obtained by reacting carbon dioxide ions and strontium ions generated together with urea hydrolase.
- the temperature In order to obtain fine crystals, it is preferable to lower the temperature as much as possible. Cooling below the freezing point is preferable because fine crystal particles can be obtained.
- an organic solvent such as ethylene glycol as a freezing point depressing substance. It is preferable to add so that the freezing point is below 5 ° C below freezing point. This makes it possible to obtain fine particles of strontium carbonate having an average particle size in the major axis direction of 500 nm or less.
- Strontium carbonate is a biaxial birefringent crystal.
- n (na, nb, nc) (l. 520, 1.666, 1.669
- the long axis direction of the acicular crystal is almost the same as the optical axis direction of refractive index 1.520. Therefore, it has a negative birefringence effect with respect to the orientation direction of the acicular crystal.
- the strontium carbonate crystal particles are in a needle-like (rod-like) form, they can be statistically oriented in a predetermined direction by applying a stress in a state of being dispersed in a viscous medium.
- ultrasonic waves were irradiated by a water bath with an ultrasonic irradiation function (manufactured by Honda Electronics Co., Ltd., ultrasonic cleaner W-113MK- ⁇ ).
- an ultrasonic irradiation function manufactured by Nissan Electronics Co., Ltd., ultrasonic cleaner W-113MK- ⁇ .
- an ethylene glycol antifreeze (Thomas Science Co., Ltd.) sold in a water bath using a cooler (Tomas Scientific Instruments Co., Ltd., closed tank type handy cooler TRL—C13).
- TRL—C13 closed tank type handy cooler
- a silane coupling solution was prepared separately from this suspension. Acetic acid was added to 40 g of water to a pH of about 5.3, and a silane coupling agent (3-dalicydoxypropyltrimethoxysilane) was further added and stirred for about 3 hours.
- the amount of the silane coupling agent was 30% by mass with respect to strontium carbonate.
- the prepared silane coupling solution was added to the suspension, and surface treatment was performed while stirring with a stirring motor for 24 hours.
- the suspension can be suction filtered through a 0.1 ⁇ m pore size filter paper, and the product can be washed by stirring in 500 ml of acetone for 24 hours and filtered again.
- the product was dried in a vacuum dryer. The obtained crystals were observed with an electron microscope to obtain strontium carbonate crystals having an average length of 200 nm or less.
- acicular and birefringent fine particles are dispersed in a fine particle dispersion together with an organic solvent and a fine particle dispersing resin described below.
- a cellulose ester film having a stable retardation can be obtained and can be used as an optical compensation film.
- the weight average molecular weight of 3,000 to 200,000 is used for dispersing fine particles of acicular and birefringent particles. More preferably, the weight average molecular weight is 3,000 to 90,000. Good Good.
- Needle-like fine particles for dispersing fine birefringence are homopolymers or copolymers having ethylenically unsaturated monomer units, acrylic acid or methacrylic acid ester homopolymers or copolymers, It is preferably at least one selected from methacrylic acid methyl ester homopolymer or copolymer, cellulose ester, cellulose ether polyurethane resin, polycarbonate resin, polyester resin, epoxy resin and ketone resin. ⁇ . When cellulose ester is used as a dispersing resin, the total degree of acyl substitution is 2.0 to 2.8.
- the concentration of the resin for the dispersion is preferably 0.1 to 10% by mass. Further, the concentration of fine particles in this dispersion is preferably 0.2 to 10% by mass.
- the viscosity of the fine particle dispersion in the range of 10 to 500 mPa's.
- the present inventors prefer the followings for the fats, and also the weight average molecular weight.
- the dispersion state of the fine particle dispersion can be remarkably improved by using a wide range of coagulants. It has been found that it is possible to form a dope that is more soluble and less prone to lumping.
- the weight average molecular weight is more preferably 5,000-50,000, and further preferably 10,000-30,000.
- the resin there is no particular limitation on the resin, and conventionally known resins can be widely used, but the following resins can be used more suitably.
- Examples of the resin preferably used in the fine particle dispersion according to the present invention include a homopolymer or copolymer having an ethylenically unsaturated monomer unit, and more preferably.
- a homopolymer or copolymer of acrylic acid or methacrylic acid ester such as ethyl acrylate, polycyclohexyl methacrylic acid, alkyl methacrylate ester copolymer, and acrylic acid or methacrylic acid ester is transparent
- a homopolymer or copolymer having excellent compatibility and having an acrylate or methacrylate unit, particularly a homopolymer or copolymer having an acrylic acid or methyl methacrylate unit is preferred.
- polymethyl methacrylate is preferable.
- An alicyclic alkyl ester of acrylic acid or methacrylic acid such as polyacrylic acid or polymethacrylic acid cyclohexane is preferred because it has advantages such as high heat resistance, low hygroscopicity and low birefringence.
- the resin include cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate and the like having a acyl group substitution degree of 1.8 to 2.80; Alkyl group substitution degree 2.0 to 2.80 cellulose ether resin, such as methylenoatenore, senorelose ethinoreatenore, cellulose propyl ether; polyamide resin of polymer of alkylene dicarboxylic acid and diamine; Polymer of alkylene dicarboxylic acid and diol, Polymer of alkylene diol and dicarboxylic acid, Polymer of cyclohexane dicarboxylic acid and diol, Polymer of cyclohexane diol and dicarboxylic acid, Aromatic dicarboxylic acid and Polyester resin such as polymer with diol; polyvinyl acetate, vinyl acetate Polyvinyl acetate resin such as coalescence; polyvinylacetal resin such as polyviny
- epoxy resin a compound having two or more epoxy groups in one molecule forms a resin by a ring-opening reaction, and examples thereof include the following epoxy resins.
- Typical commercial products are Alraldide EPN1179 and Alaldide AER260 (manufactured by Asahi Chino Co., Ltd.). It should be noted that LARAL DIDE EPN 1179 has a weight average molecular weight of about 405. n represents the degree of polymerization.
- the ketone resin is obtained by polymerizing vinyl ketones, and examples thereof include the following ketone resins.
- Typical commercial products include Hilac 110 and Hilac 110H ( Hitachi Chemical Co., Ltd.).
- n represents the degree of polymerization.
- the present inventors have further devised a dispersion method as described below, so that they are outside the above weight average molecular weight range (less than 3,000, more than 90,000). In any case, it was found that the fine particle dispersibility can be improved and a fine particle dispersion can be formed with almost no aggregation.
- the above-mentioned rosin can be used without limitation on the weight average molecular weight, but the smaller the weight average molecular weight, the easier it is to use, and the weight average molecular weight is preferably in the range of about 300 to 40,000, 500 to More preferable than 20,000 power, 5,000 to 20,000 power ⁇ More preferable!
- the fine particle dispersion or dope used in the present invention preferably contains a dispersant.
- the addition amount of the dispersant is from 002 to 2 mass 0/0 0.
- the cellulose ester is more preferably good Mashigu 0.01 to 1 mass%.
- a polymer dispersant is particularly preferably used, and a non-one polymer dispersant, a char-on polymer dispersant, and a cationic polymer dispersant are appropriately selected.
- a polymer dispersant that adsorbs to the solid fine particles is used.
- the polymer dispersant forms an adsorption layer on the surface of the solid fine particles, and the powerful adsorption layer exerts repulsive force between the solid fine particles. This prevents the solid fine particles from aggregating.
- the polymer used as a polymer dispersing agent to disperse the fine particles includes a homopolymer composed of a single monomer, a random copolymer composed of a plurality of monomers, etc.
- Each molecule contains both a part that interacts and adsorbs with solid particles and a part that dissolves and spreads from the surface of solid particles into the liquid.
- polymer dispersants having a complicated structure have been devised, and specifically, comb polymers in which two powerful functions are shared are known as good polymer dispersants.
- these polymer dispersants are preferably contained in the dope or fine particle dispersion.
- Examples of the polymer dispersant include a polymer dispersant described in general formula (I) or general formula ( ⁇ ) in JP-A-2001-162934, a polymer dispersant described in JP-A-2004-97955, A mixture of an anionic polymer dispersant described in paragraph Nos. [0024] to [0027] of JP-A-2001-260265, a polyoxypropylene fatty acid alcohol compound described in JP-A-8-337560, and JP-A-9 — Polyoxypropylene fatty acid isopropanolamide mixture described in No.
- polyethylene glycol polypropylene glycol, polybutyl methyl ether, polyacetic acid butyl, polybulol alcohol, poly N-vinylpyrrolidone, poly (2-methyl-2-oxazoline), poly (2-ethyl-2-oxazoline), etc. Is mentioned.
- the content of the dispersant is preferably 0.0001 to 1% by mass in the dope or fine particle dispersion.
- the dope is a solution containing a cellulose ester, an organic solvent, and fine particles having acicular and birefringence having a high acicular ratio, and this is used to cast a solution to form a cellulose ester film. It is to be formed.
- cellulose ester (cellulose ester)
- the cellulose used as a raw material for the cellulose ester used in the present invention is not particularly limited, and examples thereof include cotton linter, wood pulp, and kenaf. Moreover, the cellulose ester obtained from them can be used individually or in mixture in arbitrary ratios, respectively.
- the acylating agent of the cellulose raw material is an acid anhydride (acetic anhydride, propionic anhydride, butyric anhydride)
- an organic acid such as acetic acid such as methylene chloride
- the reaction is carried out using an organic solvent and a protic catalyst such as sulfuric acid.
- the acylating agent is acid chloride (CH COCl, C H COCl, C H COC1)
- the reaction is carried out using a basic compound such as amine as a catalyst. Specifically, it can be synthesized by the method described in JP 10-45804.
- the acyl group reacts with the hydroxyl group of the cellulose molecule.
- Cellulose molecules consist of many linked glucose units, with 3 hydroxyl groups per glucose unit. The number of substitutions of the acyl group at these three hydroxyl groups is called the degree of substitution.
- cellulose triacetate has acetyl groups attached to all three hydroxyl groups of the glucose unit.
- the cellulose ester that can be used in the cellulose ester film preferably has a total acyl group substitution degree of 2.4 to 2.8.
- the molecular weight of the cellulose ester used in the present invention is a number average molecular weight (Mn) of 50,000 to 200,000.
- Mn number average molecular weight
- the power of 60,000-200,000 is more preferred ⁇ , 80,000-200,000 power is particularly preferred! / ⁇ .
- the cellulose ester used in the present invention preferably has a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio, MwZMn of 1.4 to 3.0 as described above. More preferably, it is in the range of 1.7 to 2.2.
- the average molecular weight and molecular weight distribution of the cellulose ester can be measured by a known method using high performance liquid chromatography. Using this, the number average molecular weight and the weight average molecular weight can be calculated, and the ratio (MwZMn) can be calculated.
- Solvent Methylene chloride Column: Shodex K806, K805, K803G (Showa Denko Co., Ltd., 3 connected)
- the cellulose ester used in the present invention is a carboxylic acid ester having about 2 to 22 carbon atoms, and is particularly preferably a lower fatty acid ester of cellulose.
- the lower fatty acid in the lower fatty acid ester of cellulose means a fatty acid having 6 or less carbon atoms.
- Mixed fatty acid esters such as cellulose acetate propionate and cellulose acetate petitate as described in 45804, 8-231761, U.S. Pat. No. 2,319,052 can be used.
- an ester of an aromatic carboxylic acid and cellulose and cellulose acylate described in JP-A Nos. 2002-179701, 2002-265639, and ⁇ 12002-265638 are also preferably used.
- the lower fatty acid esters of cellulose that are particularly preferably used are cellulose triacetate and cellulose acetate propionate. These cellulose esters can also be mixed and used.
- Preferred cellulose esters other than cellulose triacetate have an acyl group having 2 to 4 carbon atoms as a substituent, and the degree of substitution of the acetyl group is X, and the degree of substitution of the propiol group or petityl group is It is a cellulose ester that satisfies the following formulas (a) and (b) at the same time.
- the degree of substitution of these acyl groups can be measured according to the method prescribed in ASTM-D817-96.
- the degree of degradation can be defined by the value of the weight average molecular weight (Mw) Z number average molecular weight (Mn) that is usually used. That is, in the process of cellulose triacetate vinegar, the weight average molecular weight is an index of the degree of reaction that is too long and does not decompose too much and allows the vinegar to react for sufficient time for acetylation. (Mw) The value of Z number average molecular weight (Mn) can be used.
- acetyl cellulose having a degree of acetyl substitution of 2.75. It was.
- This acetylcellulose had Mn of 92,000, Mw of 156,000, and Mw / Mn of 1.7.
- cellulose esters having different degrees of substitution and MwZMn ratios can be synthesized by adjusting the esterification conditions (temperature, time, stirring) and hydrolysis conditions of the cellulose ester.
- the synthesized cellulose ester is preferably purified to remove low molecular weight components or to remove unacetylated components by filtration.
- a mixed acid cellulose ester it can be obtained by the method described in JP-A-10-45804.
- the method for measuring the degree of substitution of the acyl group can be measured in accordance with ASTM-D817-96.
- Cellulose esters are also affected by trace metal components in cellulose esters. These are thought to be related to water used in the manufacturing process, but metal ions such as iron, calcium, and magnesium are preferred to contain fewer components that can form insoluble nuclei. Insoluble matter may be formed by salt formation with a polymer degradation product or the like that may be lost, and it is preferable that the amount is small.
- the iron (Fe) component is preferably 1 ppm or less.
- the calcium (Ca) component is abundant in groundwater, river water, etc., and if it is too much, it becomes hard water and is also unsuitable as drinking water. Acidic components such as carboxylic acids and sulfonic acids, and many more It forms a complex with the ligand of, ie, a scum (insoluble starch, turbidity) derived from many insoluble calcium.
- the calcium (Ca) component is 60 ppm or less, preferably 0 to 30 ppm.
- the magnesium (Mg) component too much too much results in insoluble matter, so 0 to 70 ppm is preferable, and 0 to 20 ppm is particularly preferable.
- Metal components such as iron (Fe) content, calcium and a) content, and magnesium (Mg) content are pre-treated by microdigest wet cracking equipment (sulfuric acid decomposition) and alkali melting. Then, it can be obtained by performing analysis using ICP-AES (Inductively Coupled Plasma Atomic Emission Spectrometer).
- Organic solvents that dissolve cellulose esters and are useful for forming cellulose ester solutions or dopes include chlorinated organic solvents and non-chlorinated organic solvents.
- chlorinated organic solvents include methylene chloride (methylene chloride), which is suitable for dissolving cellulose esters, particularly cellulose triacetate. Due to recent environmental problems, the use of non-chlorine organic solvents is being investigated.
- Non-chlorine organic solvents include, for example, methyl acetate, ethyl acetate, amyl acetate, acetone, tetrahydrofuran, 1,3-dioxolan, 1,4-dioxan, cyclohexanone, ethynole formate, 2, 2, 2-trifanol.
- methyl acetate, ethyl acetate, and acetone are preferably used. Particularly preferred is methyl acetate.
- an organic solvent having good solubility in the cellulose ester is a good solvent, and a main effect is shown in the dissolution, and an organic solvent used in a large amount is a main (organic) solvent or a main solvent. It is called (organic) solvent.
- the dope according to the present invention preferably contains 1 to 40% by mass of an alcohol having 1 to 4 carbon atoms in addition to the organic solvent. These are gels that after casting the dope onto a metal support, the solvent begins to evaporate and the dope film (web) gels when the proportion of alcohol increases, making the web strong and easy to peel off from the metal support. It is also used as a chlorinated solvent, and when these ratios are low, it also has a role of promoting the dissolution of cellulose esters as non-chlorine organic solvents.
- Examples of the alcohol having 1 to 4 carbon atoms include methanol, ethanol, n-propanol, iso-propanol, n-butanol, sec butanol and tert-butanol. Of these, ethanol is preferable because it has excellent dope stability, has a relatively low boiling point, and has good drying properties. These organic solvents alone are soluble in cellulose esters and are therefore poor solvents.
- Additives added to the dope include plasticizers, ultraviolet absorbers, antioxidants, dyes, fine particles, and the like.
- additives other than fine particles may be added during the preparation of the cellulose ester solution, or may be added during the preparation of the fine particle dispersion.
- the polarizing plate used in the liquid crystal image display device has a plasticizer, acid, It is preferable to add anti-oxidation agents and UV absorbers. The additive will be described below.
- a compound known as a plasticizer is used for the purpose of improving mechanical properties, imparting flexibility, imparting water absorption resistance, reducing water vapor permeability, adjusting retardation, etc.
- phosphate ester carboxylate is preferably used.
- Examples of the phosphoric acid ester include triphenyl phosphate, tricresyl phosphate, and phenyl diphosphate.
- Examples of the carboxylic acid ester include phthalic acid esters and citrate esters.
- Examples of the phthalic acid esters include dimethyl phthalate, jetyl phosphate, dioctyl phthalate, and jetyl hexyl phthalate. Mention may be made of cetyl cetyl and acetyl butyl thioate. Other examples include butyl oleate, methyl acetyl ricinoleate, dibutyl sebacate, and triacetin.
- Alkylphthalylalkyl glycolates are also preferably used for this purpose. The alkyl in the alkylphthalylalkyl glycolate is an alkyl group having 1 to 8 carbon atoms.
- alkyl phthalyl alkyl glycolates include methyl phthalyl methyl dallicoleate, ethyl phthalyl ethyl dallicolate, propyl phthalyl propyl glycolate, butyl phthalyl butyl dallicolate, octyl phthalyl octyl dallicolate, methyl phthalyl Ethyl dallicolate, Ethyl phthalyl methyl dallicolate, Ethyl phthalyl propyl glycolate, Propyl phthalyl ethyl dallicolate, Methyl phthalyl propyl glycolate, Methyl phthalyl butyl dallicolate, Ethyl phthalyl butyl dallicolate , Butyl phthalyl methyl glycolate, butyl phthalyl ethyl dalicolate, propyl phthalyl butyl gallate, butyl phthalyl
- the polyhydric alcohol used in the present invention is represented by the following general formula (1).
- R1 represents an n-valent organic group
- n represents a positive integer of 2 or more
- an OH group represents an alcoholic group
- the polyhydric alcohol ester plasticizer is a plasticizer comprising an ester of a divalent or higher aliphatic polyhydric alcohol and monocarboxylic acid, and preferably has an aromatic ring or a cycloalkyl ring in the molecule. Preferably it is a 2-20 valent aliphatic polyhydric alcohol ester
- Examples of preferable polyhydric alcohols include, for example, the following. The present invention is not limited to these. Aditol, arabitol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1, 2 propanediol, 1, 3 propanediol, dipropylene glycol, tripropylene glycol, 1,2 butanediol, 1, 3 Butanediol, 1,4 Butanediol, Dibutylene glycol, 1,2,4 Butanetriol, 1,5 Pentanediol, 1,6 Hexanediol, Hexanetriol, Galactitol, Mannitol, 3-Methylpentane 1, 3, 5 Examples include triol, pinacol, sorbitol, trimethylol bread, trimethylolethane, and xylitol. In particular, triethylene glycol, tetraethylenedaricol, dipropylene glycol, tripropylene glycol,
- the monocarboxylic acid used in the polyhydric alcohol ester known aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid and the like, which are not particularly limited, can be used. Use of alicyclic monocarboxylic acid or aromatic monocarboxylic acid is preferred in terms of improving moisture permeability and retention.
- Examples of preferable monocarboxylic acids include the following.
- the present invention is not limited thereto.
- aliphatic monocarboxylic acid a straight-chain or side-chain fatty acid having 1 to 32 carbon atoms can be preferably used. It is even more preferred that the carbon number is 1-20. Especially preferred to be.
- acetic acid is contained, the compatibility with the cellulose ester increases, so that it is also preferable to use a mixture of acetic acid and other monocarboxylic acid.
- the aliphatic monocarboxylic acid includes acetic acid, propionic acid, butyric acid, valeric acid, cabronic acid, enanthic acid, strength prillic acid, pelargonic acid, strength puric acid, 2-ethyl hexanoic acid, undecyl.
- Acid lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, araquinic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melicic acid, rataceric acid, etc.
- unsaturated fatty acids such as saturated fatty acid, undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, and arachidonic acid.
- Examples of preferred alicyclic monocarboxylic acids include cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, cyclooctanecarboxylic acid, and derivatives thereof.
- aromatic monocarboxylic acids examples include those in which an alkyl group is introduced into the benzene ring of benzoic acid such as benzoic acid and toluic acid, and benzene such as biphenylcarboxylic acid, naphthalene carboxylic acid, and tetralin carboxylic acid.
- benzoic acid and toluic acid examples include benzene such as biphenylcarboxylic acid, naphthalene carboxylic acid, and tetralin carboxylic acid.
- An aromatic monocarboxylic acid having two or more rings, or a derivative thereof can be exemplified. Benzoic acid is particularly preferable.
- the molecular weight of the polyhydric alcohol ester is not particularly limited, but is preferably 300 to 1500, more preferably 350 to 750. Smaller molecular weights are preferred in terms of moisture permeability and compatibility with cellulose esters, as higher molecular weights are less likely to volatilize.
- the carboxylic acid used in the polyhydric alcohol ester may be one kind or a mixture of two or more kinds. Further, all the OH groups in the polyhydric alcohol may be esterified, or a part of the OH groups may be left as they are.
- a compound having a vapor pressure at 200 ° C. of 1400 Pa or less is preferable.
- additives include polyesters and polyester ethers described in JP-A-2002-22956, urethane resins described in JP-A-2003-171499, rosins and rosin derivatives described in JP-A-2002-146044 , Epoxy resin, ketone resin, toluenesulfonamide resin, ester of polyhydric alcohol and carboxylic acid described in JP-A No. 2003-96236, combination of formula (1) described in JP-A No. 2003-165868 And polyester polymers or polyurethane polymers described in JP-A No. 2004-292696. These additives can be contained in a dope or fine particle dispersion.
- the cellulose ester film of the present invention can contain an ultraviolet absorber.
- ultraviolet absorbers examples include oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds, triazine compounds, and the like. The ability to mention benzotriazole compounds with little coloration are preferred. Further, ultraviolet absorbers described in JP-A Nos. 10-182621, 8-337574, and 2001-72782, JP-A-6-148430, JP-A-2002-31715, JP-A-2002-169020, and 2002. — Polymer ultraviolet absorbers described in 47357, 2002-363420, 2003-113317 are also preferably used.
- an ultraviolet absorber As an ultraviolet absorber, it has excellent absorption of ultraviolet light with a wavelength of 370 nm or less from the viewpoint of preventing the deterioration of polarizers and liquid crystals, and from the viewpoint of liquid crystal display, it absorbs less visible light with a wavelength of 400 nm or more! /, I like things! /
- ultraviolet absorbers useful in the present invention include 2- (2'-hydroxymonomethylphenol) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-tert- Butylphenol) benzotriazole, 2— (2 ′ —hydroxy—3 ′ —tert—butyl—5′-methylphenol) benzotriazole, 2— (2 ′ —hydroxy—3 ′, 5′—di—tert —Butylphenol) 1-5 Chronobenzozoazole, 2— (2 ′ —Hydroxy 1 3 ′ — (3, “, 5 Q” —Tetrahydrophthalimidomethyl) 5, —Methylphenyl) benzotriazole, 2, 2-Methylenebis (4- (1,1,3,3-tetramethylbutyl) 6- (2H-benzotriazole-2-yl) phenol), 2- (2'-hydroxy 3'-tert-butyl) 5'-methylphenol) 5 Chronobenzozoazole,
- TINUVIN 109 As commercially available products, TINUVIN 109, TINUVIN 171 and TINUVIN 326 (all manufactured by Ciba Specialty Chemicals) can be preferably used.
- a reactive ultraviolet absorber RUVA-93 manufactured by Otsuka Chemical Co., Ltd. can be given as an example.
- benzophenone compounds include 2,4 dihydroxybenzophenone, 2, 2'-dihydroxy-4-methoxybenzophenone, 2-hydroxy-1-methoxy-1-5-sulfobenzophenone, bis (2 methoxy 4 Hydroxy 5 benzoylmethane) and the like, but is not limited thereto.
- the ultraviolet absorber described above preferably used in the present invention is a benzotriazole-based ultraviolet absorber or a benzophenone-based ultraviolet absorber excellent in the effect of preventing deterioration of a highly transparent polarizing plate or liquid crystal element.
- Benzotriazole-based ultraviolet absorbers are particularly preferably used because they have less unwanted coloration that is preferred by the agent.
- the method of adding the UV absorber to the dope is a power that can be used without limitation as long as the UV absorber can be dissolved in the dope.
- the UV absorber is a methylene chloride, acetic acid.
- Cellulose ester solution as a UV absorber solution by dissolving in a good solvent for cellulose esters such as methyl and dioxolane, or in a mixed organic solvent of a good solvent and a poor solvent such as lower aliphatic alcohol (methanol, ethanol, propanol, butanol, etc.)
- the method of adding to the dope is preferred. In this case, it is preferable to make the dope solvent composition and the solvent composition of the UV absorber solution as close as possible to each other.
- the content of the ultraviolet absorber is from 0.01 to 5% by weight, in particular from 0.5 to 3% by weight.
- a hindered phenol compound is preferably used as the anti-oxidation agent.
- triethylene glycol bis [3- (3-tert-butyl-5- Methyl-4-hydroxyphenol) propionate]
- 1,6-hexanediol-bis [3- (3,5-di-tert-butyl-4-hydroxyphenol) propionate]
- 2, 2 thiodiethylenebis [3- (3,5-di-tert-butyl 4-hydroxyphenol- ) Propionate]
- octadecyl 3- (3,5-di-t-butyl-4-hydroxy
- fine particles in addition to the needle-like fine particles having birefringence, fine particles can be further contained in the cellulose ester film as a matting agent. This makes it easy to carry and take up.
- the particle size of the matting agent is preferably primary particles or secondary particles of 10 nm to 0.1 ⁇ m.
- a substantially spherical matting agent having a primary particle acicular ratio of 1.1 or less is preferably used.
- silicon dioxide As the fine particles, those containing silicon are preferred, and silicon dioxide is particularly preferred.
- Preferred examples of the silicon dioxide fine particles used in the present invention include Aerosil R972, R972V, R974, R812, 200, 200V, 300, R202, 0X50, TT600 (manufactured by Nippon Aerosil Co., Ltd.).
- Aerogenole 200V, R972, R972V, R974, R202, R812 can be preferably used.
- polymer fine particles include silicone resin, fluorine resin and acrylic resin.
- Silicone resin is preferred, particularly those having a three-dimensional network structure.For example, Tosnowl 103, 105, 108, 120, 145, 3120 and 240 (Toshiba Silicone) (Manufactured by Co., Ltd.).
- the fine particles of silicon dioxide preferably have a primary average particle diameter of 20 nm or less and an apparent specific gravity of 70 gZL or more.
- An average primary particle size of 5 to 16 nm is more preferred, and 5 to 12 nm is more preferred.
- the average primary particle size is smaller, and haze is preferred.
- the apparent specific gravity is preferably 90 to 200 gZL or more, more preferably 100 to 200 gZL or more. Higher apparent specific gravity makes it possible to produce a high-concentration fine particle dispersion and does not generate haze or aggregates.
- the amount of the matting agent added in the present invention is preferably 0.01 to 1. Og force, more preferably 0.03 to 0.3 g force, and 0.08 to 0.16 g force per lm 2 of the cellulose ester film. I like it even more!
- the dope or fine particle dispersion used in the present invention preferably contains a surfactant, and is not particularly limited to phosphoric acid, sulfonic acid, carboxylic acid, non-one, cationic and the like. These are described, for example, in JP-A-61-243837.
- ⁇ Ka ⁇ of interfacial active agent preferably is from 0.002 to 2 mass 0/0 to cellulose ⁇ shea rate instrument 0.01 to 1 mass% is more preferable. If the addition amount is less than 0.001% by mass, the effect of addition cannot be fully exerted, and if the addition amount exceeds 2% by mass, precipitation or insoluble matter may occur.
- the non-ionic surfactant is a surfactant having a non-ionic hydrophilic group of polyoxyethylene, polyoxypropylene, polyoxybutylene, polyglycidyl sorbitan.
- carboxylate As the cation surfactant, carboxylate, sulfate, sulfonate, phosphate ester salt, and representative examples include fatty acid salt, alkylbenzene sulfonate, alkyl naphthalene sulfonate.
- alkyl sulfonate alkyl sulfonate, a-olefin sulfonate, dialkyl sulfosuccinate, ⁇ -sulfonated fatty acid salt, ⁇ -methyl-oleyl taurine, petroleum sulfonate, alkyl sulfate, sulfate Fats and oils, polyoxyethylene alkyl ether sulfate, polyoxyethylene alkyl phenyl ether sulfate, polyoxyethylene styrenated phenyl ether sulfate, alkyl phosphate, polyoxyethylene alkyl ether phosphate, naphthalene sulfonate form And aldehyde condensates.
- Examples of cationic surfactants include ammine salts, quaternary ammonium salts, pyridium salts, etc., and primary to tertiary fatty amine salts, quaternary ammonium salts ( Tetraalkyl ammonium salts, trialkylbenzam salts, alkyl pyridinium salts, alkyl imidazolium salts, and the like.
- Examples of amphoteric surfactants include carboxybetaine and sulfobetaine, such as ⁇ -trialkyl- ⁇ -carboxymethylammonium betaine and ⁇ -trialkyl ⁇ sulfoalkylene ammonium betaine.
- the fluorosurfactant is a surfactant having a fluorocarbon chain as a hydrophobic group. Fluorosurfactants include C F CHCHO— (CHCHO) — OSO Na, C F SO
- peeling accelerator for reducing the load during peeling may be added to the dope.
- surfactants are effective, and there are phosphoric acid-based, sulfonic acid-based, carboxylic acid-based, non-ionic, cationic and the like, but not limited thereto.
- Japanese Laid-Open Patent Publication No. 57-500833 discloses polyethoxylated phosphate ester as a release accelerator. JP 61-69
- No. 845 discloses that the monoester or diphosphate alkyl ester in which the non-esterified hydroxy group is in the form of a free acid can be rapidly removed by adding to the cellulose ester.
- JP-A-1-299847 discloses that the release load can be reduced by adding a phosphate ester compound containing an unesterified hydroxyl group and a propylene oxide chain and inorganic particles.
- R and R are each a substituted or unsubstituted alkyl group having 4 to 40 carbon atoms
- M is an alkali metal, an ammonium group;
- the cellulose acylate film contains at least one release agent represented by the formula (2) or (3). Hereinafter, these release agents will be described. R and R
- Preferred examples of 1 2 include substituted and unsubstituted alkyl groups having 4 to 40 carbon atoms (for example, butyl, hexyl, octyl, 2-ethylhexyl, nonyl, dodecyl, hexadecyl, octadecyl, eicosal).
- aryl groups eg, phenyl, naphthyl, methylphenyl, dimethylphenyl, trimethylphenyl, ethenylphenyl, propylphenyl, diisopropylphenyl, triisopropylphenyl, t-butylphenyl, di-t-butylphenyl, tree t butyl phenyl, isopentyl phenyl, octyl phenyl, isooctyl phenyl, O
- alkyl examples include hexyl, octyl, 2-ethylhexyl, nonyl, dodecyl, hexadecyl, octadecyl, docosayl, and alkaryl as oleyl and aryl groups.
- Preferred linking groups among these are methylene, ethylene, propylene, butylene, poly (degree of polymerization 1 to 25) oxchethylene, poly (degree of polymerization 1 to 25) oxypropylene, poly (degree of polymerization 1 to 15) oxyglycerin. It is.
- X is carboxylic acid (or salt), sulfonic acid (or salt), sulfate ester (or salt), particularly preferably sulfonic acid (or salt) or sulfate ester (or salt). It is.
- Preferred salts are Na, K, ammonia, trimethylamine and triethanolamine. Specific examples of preferred compounds of the present invention are described below.
- RZ- 13 iso-C H -C H -O- (CH CH O)-(CH) SO Na
- the amount of these compounds used is preferably 0.002 to 2% by mass in the dope. More preferably, the content is 0.005 to 1% by mass, and still more preferably 0.01 to 0.5% by mass.
- the addition method is not particularly limited, but it may be liquid or solid as it is and added together with other materials before dissolution, or may be added later to a cellulose acylate solution prepared in advance. By containing these, it becomes easy to align the fine particles.
- thermal stabilizers such as inorganic fine particles such as kaolin, talc, diatomaceous earth, quartz, calcium carbonate, barium sulfate, acidic titanium, and alumina, and alkaline earth metal salts such as calcium and magnesium can be added. Good.
- antistatic agents, flame retardants, lubricants, oils, etc. may be added.
- the cellulose ester film of the present invention is formed by a solution casting film forming method.
- the solution casting film forming method will be described with reference to FIG.
- FIG. 6 is a diagram showing an example of a process schematically showing the dope preparation process, casting process and drying process of the solution casting film-forming method according to the present invention.
- the method for preparing the fine particle dispersion of the present invention is not particularly limited, but is preferably performed by the following method a) or b)!
- a) An organic solvent and a fine particle-dispersed resin are introduced into a dissolving kettle and dissolved by stirring to obtain a resin solution.
- the Separately, the mixture of organic solvent and fine particles is transferred to a disperser such as Menton Gorley or Sand Mill by a liquid feed pump and pre-dispersed. This is added to the above-mentioned rosin solution, stirred and agglomerated with a filter to remove agglomerates and stocked as a fine particle dispersion (slightly different from FIG. 6).
- the prepared fine particle dispersion may be further repeatedly dispersed and filtered several times.
- a plasticizer, a purple ray absorbent, a dispersant and the like may be further added to the fine particle dispersion.
- Dispersers used in preparing the fine particle dispersion as described above of the present invention are roughly divided into a medialess disperser and a media disperser, and both can be used.
- Examples of the medialess disperser include an ultrasonic type, a centrifugal type, and a high pressure type.
- a high pressure disperser is preferably used.
- a high-pressure dispersion device is a device that creates special conditions such as high shear and high-pressure conditions by passing a mixture of fine particles and solvent through a narrow tube at high speed. It is preferable that the maximum pressure condition inside the apparatus is 9.8 ⁇ 10 6 Pa or more in a tube having a tube diameter of 1 to 2000 / ⁇ ⁇ , for example, by treating with a high-pressure dispersion apparatus. More preferably, it is 19.6 ⁇ 10 6 Pa or more.
- the above-mentioned high-pressure disperser includes an ultra-high pressure homogenizer manufactured by Microfluidics Corporation (trade name: Microfluidizer 1), Nanomizer 1 manufactured by Nanomizer 1 and Ultra Ratarax, and other Manton Gorin type Examples thereof include a high-pressure dispersing device such as Izumi Food Machinery's homogenizer, Sanwa Kikai Co., Ltd. UHN-01.
- Examples of the media disperser include a ball mill, a sand mill, and a dyno mill that disperse using the collision force of media such as glass beads and ceramic beads.
- a media disperser is particularly preferably used.
- Beads having a bead diameter of 0.03 to 0.3 mm are preferably used. . Those dispersed with beads having a diameter in this range are preferably used because it is difficult to form a mass of acicular fine particles in the dope.
- the fine particle dispersion prepared in this manner removes aggregates and foreign matters by filtration.
- a dope is prepared using the obtained fine particle dispersion.
- a dope is prepared by mixing a fine particle dispersion prepared in advance by the above method, a solvent, and cellulose ester. Specifically, it is preferable that a part of the solvent and the fine particle dispersion are added and mixed in the dissolution vessel, and then the remaining solvent and the cellulose ester are added and dissolved therein with stirring. Even if an additive such as a plasticizer has been added to the melting pot in advance, it can be added to the melt.
- an additive such as cellulose ester or a plasticizer may be added to the solvent in the dissolution vessel without stirring, and the fine particle dispersion may be further added during dissolution of the cellulose ester.
- a cellulose ester solution can be obtained by mixing a solvent and an additive such as cellulose ester and a plasticizer, and the fine particle dispersion can be added thereto with stirring.
- Additives such as cellulose ester and plasticizer are dissolved in an organic solvent mainly composed of the above-mentioned good solvent for cellulose ester while stirring.
- an organic solvent mainly composed of the above-mentioned good solvent for cellulose ester while stirring.
- dissolution a method under normal pressure, a method below the boiling point of the main solvent, a high-temperature dissolution method under pressure above the boiling point of the main solvent, a cooling dissolution method with cooling and dissolution, and a high-pressure dissolution at a fairly high pressure
- the high temperature dissolution method is preferably used in the present invention.
- the cellulose ester solution obtained by mixing the fine particle dispersion, the cellulose ester, and the solvent in the dissolution vessel is dissolved in the cellulose ester and then sent to a filter by a pump and filtered.
- the filtration is preferably carried out using this cellulose ester solution with an appropriate filter medium such as filter paper for filter press.
- the filter medium in the present invention has a low absolute filtration accuracy to remove insoluble matters and the like! However, if the absolute filtration accuracy is too small, there is a problem that the filter media is likely to be clogged.
- a filter media with an absolute filtration accuracy of 8 m or less is preferred.
- a filter medium in the range of 1 to 8 / ⁇ ⁇ is more preferable.
- a filter medium in the range of 3 to 6 m is more preferable.
- Examples of the filter paper include No. 244 and 277 of Azumi Filter Paper Co., Ltd., which are commercially available, and are preferably used.
- the filter material used for filtration can be an ordinary filter medium with no particular restrictions. However, plastic filter media such as polypropylene and Teflon (registered trademark), and metal filter media such as stainless steel are used to remove the fibers. Etc. are preferred. Filtration can be performed by a normal method, but the method of filtering while heating or holding at a temperature that is higher than the boiling point of the organic solvent used at normal pressure and in a range where the organic solvent does not boil is the filter medium.
- the increase in the differential pressure before and after (hereinafter sometimes referred to as filtration pressure) is preferably small.
- the preferred temperature range depends on the organic solvent used, but is 45 to 120 ° C, more preferably 45 to 55 ° C, more preferably 45 to 70 ° C. It is preferable that the filtration pressure is small, preferably 0.3 to 1.6 MPa, more preferably 0.3 to 1.2 MPa, and further 0.3 to 1. OMPa. preferable.
- the dope thus obtained is stored in a stock tank, defoamed, and used for casting.
- FIG. 6 shows an example of a process for adding a fine particle dispersion in-line.
- the fine particle dispersion is joined with a cellulose ester solution (or may be referred to as a dope stock solution) in a joining pipe 20.
- a filter is disposed.
- a lump containing acicular fine particles or a large foreign matter generated from a path associated with filter medium exchange or the like is dispersed in the fine particle dispersion or dope in the liquid feed. It can be removed from the stock solution.
- a metal filter having solvent resistance is preferably used.
- the filter medium is preferably a metal from the viewpoint of durability, particularly stainless steel. From the viewpoint of clogging, it is preferable to have a porosity of 60 to 80%.
- the filtration is performed with a metal filter medium having an absolute filtration accuracy of 30 to 60 m and a porosity of 60 to 80%, so that coarse foreign matters can be reliably removed over a long period of time. This is preferable.
- Metal with absolute filtration accuracy of 30-60 ⁇ m and porosity of 60-80% Examples of the filter material include NF-10, NF-12, and NF-13 of Finepore NF series manufactured by Nippon Seisen Co., Ltd.
- the absolute filtration accuracy is defined as follows. Put glass beads and pure water of test powders with different particle diameters specified in JIS Z 8901 in a beaker, and perform suction filtration with an apparatus as shown in Fig. 7 while stirring with a stirrer.
- FIG. 7 is a diagram schematically showing an apparatus for measuring absolute filtration accuracy.
- A represents a filter medium sample to be measured
- B represents a filtrate
- C represents a filtrate.
- the filtrate to be filtered B is stirred with a stirrer S, and is filtered with a low pressure vacuum pump P from atmospheric pressure to -4 kPa.
- V is a valve that can be opened and closed
- M is a manometer.
- the number of glass beads in the filtrate B and filtrate C is observed with a microscope, and the particle collection rate is obtained by the following formula.
- the particle size when the particle collection rate was 95% was defined as absolute filtration accuracy.
- Particle collection rate (%) (number in the filtrate-number in the filtrate) Z (number in the filtrate)
- the porosity of the filter medium is preferably 60 to 80%, more preferably 65 to 75%.
- a larger porosity is preferable because it has a higher pressure loss and a smaller porosity, which is preferable in terms of decreasing pressure.
- To determine the porosity first immerse the filter medium in a solvent with low surface tension, remove the air in the filter medium, calculate the amount of pores in the filter medium from the increased amount of solvent, and divide by the volume of the filter medium. can do.
- a cellulose ester solution (sometimes referred to as a dope stock solution) and a fine particle dispersion are transferred by liquid feed pumps 5 and 14, respectively, and filtered by filters 6 and 15. Transfer through conduits 8 and 16 and join the two liquids in the merge pipe 20. Since the combined liquids are transported in layers in the conduit, they are difficult to mix as they are.
- the mixer 21 such as an in-line mixer.
- the in-line mixer that can be used in the present invention include a static mixer. I prefer SWJ (Toray Static In-Pipe Mixer Hi-Mixer, manufactured by Toray Engineering)! / ⁇
- the film is stretched in any of the drying steps described below, and the birefringence of the stretched film is measured.
- the measurement result of the birefringence causes needle-like birefringence contained in the dope. It is preferable to adjust the content of the fine particles. In other words, when it is confirmed that the measurement result of birefringence deviates from the desired birefringence value, it is considered that the cause is that the content of fine particles is low. It is preferable to add fine particles to the dope stock solution to compensate for this.
- An in-line addition process is preferably used as a method for adding the fine particles to the dope stock solution.
- the in-line additive solution preferably includes fine particles at a concentration of 1.1 to 50 times the fine particle concentration in the dope used for casting.
- the birefringence of the stretched film was measured, and the fine particle content in the dope was adjusted by increasing or decreasing the addition amount of the fine particle additive liquid according to the measurement result of the birefringence.
- the birefringence value of the stretched film is preferably controlled to a desired value.
- the fine particle content in the dope can be increased or decreased by changing the mixing ratio between the fine particle additive solution and the dope stock solution. To change the mixing ratio, change the ratio of the feed volume of the fine particle additive solution to the dope stock solution.
- the solid content concentration in the dope it is preferable to adjust the solid content concentration in the dope to 15% by mass or more, particularly 18 to 30% by mass. Is preferred. If the solids concentration in the dope is too high, the viscosity of the dope becomes too high, and there is a case where the film flatness is deteriorated due to the occurrence of a sheer skin or the like during casting. It is desirable.
- the dope prepared up to the previous step is fed to the die 30 and transferred to an endless metal support 31, for example, a stainless steel belt, or a metal support 31 such as a rotating metal drum. This is a process of casting a dope from the die 30.
- the surface of the metal support 31 is a mirror surface.
- a die 30 (for example, a pressure die) is preferable because the slit shape of the die portion can be adjusted and the film thickness can be uniformly blocked.
- the die 30 includes a coat hanger die and a T die, and any of them is preferably used. In order to increase the film forming speed, two or more dies may be provided on the metal support 31, and the dope amount may be divided to be stacked (sequential casting).
- the surface temperature of the metal support for casting is 10 to 55 ° C
- the temperature of the dope is 25 to 60 ° C
- the temperature of the solution may be equal to or higher than the temperature of the support. It is more preferable to set the temperature to 5 ° C or more.
- the more preferred range of the temperature of the support depends on the organic solvent used, but 20-55.
- a more preferable range of C and the solution temperature is 35 to 45 ° C.
- Web (The name of the dope film after casting the dope on the metal support is the web.) 32 is heated on the metal support 31 and the solvent is evaporated until the web 32 can be peeled from the metal support 31. It is a process to make.
- To evaporate the solvent there are a method of blowing wind from the web 32 side, a method of transferring heat with liquid from the back surface of Z or the metal support 31, and a method of transferring front and back forces by radiant heat.
- the backside liquid heat transfer method is preferred because of its good drying efficiency. A method of combining them is also preferable. In the case of backside liquid heat transfer, it is preferable to heat at or below the boiling point of the organic solvent having the lowest boiling point or the organic solvent having the lowest boiling point.
- the web 32 having the solvent evaporated on the metal support 31 is peeled off at the peeling position 33.
- the peeled web 32 is sent to the next process. Residual melt of web 32 at the time of peeling If the amount of the medium (the formula described later) is too large, it will be difficult to peel off, or conversely, if it is peeled off after sufficiently drying on the metal support 31, a part of the web 32 will be peeled off.
- a gel casting method (gel casting) as a method for increasing the film forming speed (the amount of residual solvent is as large as possible, and the film forming speed can be increased because of peeling).
- a poor solvent for the cellulose ester is added to the dope and the gel is cast after casting the dope, and the gel is made by lowering the temperature of the metal support.
- the web 32 on the metal support 31 can be peeled in the range of 5 to 150% by mass depending on the strength of the condition, the length of the metal support 31, etc., but peels off when the residual solvent amount is higher.
- the temperature at the peeling position on the metal support 31 is 10 to 40 ° C, preferably 15 to 30 ° C, and the residual solvent amount of the web 32 at the peeling position is 10 to 120. It is preferable to set it as the mass%.
- the amount of residual solvent when peeling from the metal support is preferably 10 to 150% by mass, more preferably 70. It is -150 mass%, More preferably, it is 100-130 mass%.
- the proportion of the good solvent contained in the residual solvent is preferably 50 to 90%, more preferably 60 to 90%, and particularly preferably 70 to 80%.
- the amount of residual solvent can be expressed by the following formula.
- Residual solvent amount (mass%) ⁇ (M-N) / N ⁇ X 100
- M is a mass of the web at an arbitrary time point, and is a mass measured by the following gas chromatography.
- N is a mass when the M is dried at 110 ° C. for 3 hours.
- the measurement is performed by gas chromatography connected to a headspace sampler.
- gas chromatography 5890 SERISII manufactured by Hewlett-Packard Company and headspace support are used.
- the sampler HP7694 was used and the measurement was performed under the following conditions.
- the web 32 is dried using a roll drying device 35 that alternately conveys the web 32 through a plurality of rolls and a tenter device 34 that grips and conveys both ends of the web 32.
- a roll drying device 35 that alternately conveys the web 32 through a plurality of rolls and a tenter device 34 that grips and conveys both ends of the web 32.
- the present invention is not limited only to the arrangement of the force in which the roll drying device 35 is arranged after the tenter device 34.
- hot air is generally blown on both sides of the web, but there is also a means of heating by applying a microwave instead of the wind. Too rapid drying tends to impair the flatness of the finished film.
- the drying temperature is usually in the range of 40 to 250 ° C throughout.
- drying temperature, amount of drying air, and drying time will differ, and the drying conditions should be selected appropriately according to the type and combination of solvents used.
- 37 is the winding of the finished cellulose ester film. In the drying process of a cellulose ester film, and more preferably wound in the residual solvent amount 0.5 wt 0/0 to the following preferred instrument 0.1 wt% to below.
- the cellulose ester film of the present invention preferably has a free volume radius determined by the positron annihilation lifetime method of 0.250-0.310 nm.
- the method for measuring and controlling the free volume radius can be performed by the method described in Japanese Patent Application No. 2004-345733.
- the cellulose ester film of the present invention can exhibit birefringence by stretching.
- a film containing a solvent can be stretched during the production of the solution casting method, or a film in a state where the solvent is dried can be stretched.
- the stretching temperature is preferably a glass transition temperature of the film of 20 ° C. or lower and below the temperature at which it flows.
- the glass transition temperature of the film can be measured by a known method. Stretching can be performed in the film forming direction or the width direction. In the present invention, it is preferable to stretch at least in the width direction.
- the cellulose ester resin By stretching, the cellulose ester resin exhibits birefringence and is acicular and birefringent. The ratio of the fine particles to be oriented increases in the stretching direction.
- the birefringence value of the cellulose ester film is considered to be the sum of the birefringence due to the cellulose ester resin and the birefringence due to the orientation of needle-shaped fine particles having birefringence. As a result, it has become possible to stably produce a cellulose ester film having characteristics that were conventionally difficult to produce.
- the retardation value Ro was 105 nm ⁇ Ro ⁇ 350 nm, and Nz was 0.2 ⁇ Nz ⁇ 0.7, more preferably Rth, which was difficult to produce with conventional cellulose ester films.
- Nz was 0.2 ⁇ Nz ⁇ 0.7, more preferably Rth, which was difficult to produce with conventional cellulose ester films.
- the cellulose ester film of the present invention extends in the width direction by using fine particles having a needle shape and negative birefringence, but nevertheless, the direction orthogonal to the width direction, that is, the film forming direction.
- the film can have a slow axis.
- the horizontal electric field switching mode here includes the power of the IPS mode and the fringe-field switching (FFS) mode, which can greatly improve the viewing angle as with the IPS mode.
- Nz (nx-nz) / (nx-ny) (where nx is the refractive index in the slow axis direction in the plane, ny is the refractive index in the direction perpendicular to the slow axis in the plane, and the thickness of the film)
- nx is the refractive index in the slow axis direction in the plane
- ny is the refractive index in the direction perpendicular to the slow axis in the plane
- the thickness of the film The refractive index in the direction is nz and d is the film thickness (nm).
- the stretching process will be described in more detail.
- the preferred U and stretch ratio of the cellulose ester film of the present invention is 1.01 to 3 times, preferably 1.5 to 3 times, with respect to the film forming direction or the width direction.
- the side to be stretched at high magnification is 1.01 to 3 times, preferably 1.5 to 3 times, and the stretching ratio in the other direction is 0.8 to 1.5.
- the film can be stretched by a factor of preferably 0.9 to 1.2.
- the cellulose ester film having the retardation value of the present invention can be preferably obtained, and a cellulose ester film having excellent flatness can be obtained.
- These width retention or transverse stretching in the film forming process is preferably performed by a tenter, and may be a pin tenter or a clip tenter.
- step A is a step of gripping the film transported from a film transport step DO (not shown).
- step B the film is moved in the width direction (see FIG. 1).
- step C the stretching is completed and the film is conveyed while being gripped.
- a slitter for cutting off the end in the film width direction after the film is peeled off and before the start of Step B and immediately after Z or Step C.
- a slitter that cuts off the film edge immediately before the start of the process A.
- stepwise means that, for example, stretching in different stretching directions can be sequentially performed, stretching in the same direction is divided into multiple stages, and stretching in different directions is performed in any one of the stages. It is also possible to bark. Simultaneous biaxial stretching also includes stretching in one direction and contracting the other while relaxing the tension.
- the stretching direction in the present invention is usually used to mean a direction in which a stretching stress is directly applied when performing a stretching operation, but in the case of biaxial stretching in multiple stages. In the end, it is used to mean the one with a larger draw ratio.
- the film heating rate in step B is preferably in the range of 0.5 to 10 ° C Zs in order to improve the orientation angle distribution.
- the stretching time in Step B is preferably a short time in order to reduce the dimensional change rate under the conditions of 80 ° C and 90% RH.
- the minimum required stretching time range is defined from the viewpoint of film uniformity. Specifically, it is preferably in the range of 1 to 10 seconds, and more preferably 4 to 10 seconds.
- the temperature in step B is 40 to 180 ° C, preferably 100 to 160 ° C.
- the heat transfer coefficient may be constant or varied.
- the heat transfer coefficient preferably has a heat transfer coefficient in the range of 41.9 to 419 X 10 3 jZm 2 hr. More preferably, it is in the range of 41.9 to 209.5 X 10 3 j / m 2 hr, and the range of 41.9 to 126 X 10 3 j / mr is most preferable.
- the stretching speed in the width direction in Step B may be constant or may be changed.
- the stretching speed is preferably 50 to 500% / min, more preferably 100 to 400% / min, and most preferably 200 to 300% Zmin.
- the ability to reduce the temperature distribution in the width direction of the atmosphere in the tenter process Ability to improve the uniformity of the film
- the temperature distribution in the width direction in the preferred tenter process is preferably within ⁇ 5 ° C. Within ⁇ 2 ° C is more preferable. Within ⁇ 1 ° C is most preferable. By reducing the temperature distribution, it can be expected that the temperature distribution in the width of the film will also be reduced.
- step C it is preferable to relax in the width direction in order to suppress dimensional changes. Specifically, it is preferable to adjust the film width to be in the range of 95 to 99.5% with respect to the film width of the previous step.
- process D1 The power to perform at 50-160 ° C S Preferred ⁇ . More preferably, it is in the range of 80 to 150 ° C, and most preferably in the range of 110 to 150 ° C.
- Step D1 the fact that the atmospheric temperature distribution in the width direction of the film is small is also preferable from the viewpoint of enhancing the uniformity of the film.
- ⁇ 5 ° C is preferred.
- ⁇ 2 ° C is more preferred.
- Within ⁇ 1 ° C is most preferred.
- the film transport tension in Step D1 is affected by the physical properties of the dope, at the time of peeling, the amount of residual solvent in Step DO, the temperature in Step D1, etc., but 120 to 200 N / m is preferred 140 -2 OONZm is more preferred. 140 to 160 NZm is most preferred.
- step D1 For the purpose of preventing the film from stretching in the transport direction in step D1, it is preferable to provide a tension cut roll. After drying, it is preferable to provide a slitter and cut off the end portion before winding to obtain a good shape.
- the cellulose ester film when it is long, it is preferably coincident with the slow axial force conveying direction of the cellulose ester film. This is because a slow axis can be formed in the transport direction by continuously stretching a cellulose ester film containing needle-like negative birefringent fine particles in the width direction.
- the long PVA polarizer has an absorption axis in the longitudinal direction, and the slow axis of the cellulose ester film applied as a polarizing plate protective film is in the longitudinal direction. Become. This is a preferable configuration from the viewpoint of productivity of the polarizing plate.
- Winding process This is a step of winding the web after drying as a film.
- the amount of residual solvent to finish drying is 0.5% by mass or less, preferably 0.1% by mass or less, a film having good dimensional stability can be obtained.
- Winding methods include tension control methods such as the constant torque method, constant tension method, taper tension method, and program tension control method with constant internal stress. You can use them properly.
- the amount of residual solvent can be expressed by the following formula.
- Residual solvent amount (% by mass) ⁇ (M-N) / N ⁇ X 100
- M is the mass of the web at any point
- N is the mass when M is dried at 110 ° C for 3 hours.
- the film thickness of the cellulose ester film varies depending on the purpose of use. From the viewpoint of reducing the thickness of the liquid crystal display device, the finished film is preferably in the range of 10 to 150 / ⁇ ⁇ . 30 to the range of LOO ⁇ m In particular, the range of 40 to 80 ⁇ m is preferable. If it is too thin, for example, the required strength as a protective film for a polarizing plate may not be obtained. If it is too thick, the superiority of the thin film over the conventional cellulose ester film is lost. To adjust the film thickness, it is better to control the dope concentration, pumping amount, slit gap in the die base, die extrusion pressure, metal support speed, etc. to achieve the desired thickness. . Further, as a means for making the film thickness uniform, it is preferable to use a film thickness detection means to feed back the feedback information that has been programmed to each of the above-mentioned devices for adjustment.
- the atmosphere in the drying apparatus may be air, but is performed in an inert gas atmosphere such as nitrogen gas or carbon dioxide gas. May be. However, the danger of the explosion limit of the evaporating solvent in a dry atmosphere must always be considered!
- the cellulose ester film of the present invention is used in a lateral electric field switching mode type liquid crystal display device.
- the cellulose ester film of the present invention is referred to as a cellulose ester film A.
- the cellulose ester film A is used as a cellulose ester film disposed on the liquid crystal display cell side of a polarizing plate used in a liquid crystal panel of a transverse electric field switching mode type.
- the refractive index in the slow axis direction in the film plane is nx
- the refractive index in the direction perpendicular to X in the film plane is ny
- the refractive index in the film thickness direction is nz
- the film thickness is d (nm).
- the relation value Ro satisfying the relationship of nx>nz> ny and the following expression (i) Ro is 105 nm ⁇ Ro ⁇ 350 nm
- the Nz expressed by the following expression (ii) is 0.2. It is preferable to satisfy an optical value of ⁇ Nz ⁇ 0.7.
- the direction of nx (the direction of the in-plane slow axis) is in the direction of film formation of cellulose ester film A.
- Nz ⁇ , ⁇ —nz) / ( ⁇ —ny)
- the polarizing plate of the present invention uses the optical film as a protective film for the polarizing plate, and is disposed so that the slow axis of the optical film is substantially parallel or perpendicular to the absorption axis of the polarizer. Preferred.
- one polarizing plate sandwiching the liquid crystal cell of the transverse electric field switching mode type is the polarizing plate, and the polarizing plate protective film disposed on the liquid crystal display cell side of the other polarizing plate — 15nm ⁇ Ro It is particularly preferable because a lateral electric field switching mode type liquid crystal display device with improved viewing angle characteristics can be obtained when optical values of ⁇ 15 nm and -15 nm ⁇ Rth ⁇ 15 nm are satisfied.
- Cellulose ester and fine particles showing needle-like birefringence are dispersed in a solvent, cast into a film, and then dried by heating.
- the film having a transmittance of 80% or more is evaluated for birefringence.
- the Abbe refractometer 1T was used to measure the refractive index using a multi-wavelength light source, and ny in the stretching direction and the refractive index in the in-plane direction perpendicular to each other were defined as nx. For a film where (ny ⁇ nx)> 0 for each refractive index at 550 nm, it is determined that the needle-like fine particles exhibiting birefringence are positively birefringent with respect to the stretching direction.
- 500 nm transmittance of the cellulose ester film of the present invention is preferably 85 to 100% strength 90-: L00% strength is more preferable, and 92-: LOO% is most preferable. 400nm transmittance is 40 ⁇
- the transmittance at 380 nm is preferably 0 to 10%, more preferably 0 to 5%, and most preferably 0 to 3%.
- the cellulose ester film of the present invention has a thickness distribution R (%) in the width direction of 0 ⁇ R (
- %) ⁇ 5% is preferred, more preferably 0 ⁇ R (%) ⁇ 3%, particularly preferably 0 ⁇ R (%) ⁇ 1%.
- the cellulose ester film of the present invention has a haze value of preferably 2% or less, more preferably 1.5%, and most preferably 1% or less.
- the elastic modulus is preferably in the range of 1.5 to 5 GPa, more preferably in the range of 1.8 to 4 GPa, and particularly preferably in the range of 1.9 to 3 GPa.
- the stress at break is preferably in the range of 50 to 200 MPa, more preferably in the range of 70 to 150 MPa, and most preferably in the range of 80 to: LOOMPa.
- the elongation at break at 23 ° C and 55% RH is preferably in the range of 20-80% 30-6
- the range of 0% is more preferable.
- the range of 40-50% is most preferable.
- the hygroscopic expansion coefficient is preferably in the range of 1 to 1%.
- the range of 0.5 to 0.5% is preferable.
- the force S is more preferably 0 to 0.2% or less.
- the contact angle of the cellulose ester film after the alkali hatching treatment is 0 to 60 °. 5 to 55 ° is preferable, and 10 to 30 ° is more preferable.
- the centerline average roughness (Ra) is a numerical value defined in JIS B 0601, and examples of the measuring method include a stylus method or an optical method.
- the center line average roughness (Ra) of the cellulose ester film of the present invention is preferably 20 nm or less, more preferably lOnm or less, and particularly preferably 4 nm or less.
- the polarizing plate can be produced by a general method.
- the cellulose ester film of the present invention that has been treated with an alkali acid solution uses a complete acid-polyvinyl alcohol aqueous solution on at least one surface of a polarizer produced by immersing and stretching a polybulal alcohol film in an iodine solution. It is preferable to stick them together.
- the cellulose ester film of the present invention may be used on the other surface, or another polarizing plate protective film may be used.
- a commercially available cellulose ester film can be used as the polarizing plate protective film used on the other side of the cellulose ester film of the present invention.
- KC8UX2M, KC4UX, KC5UX, KC4UY, KC8UY, KC12UR, KC8UY—HA, KC8UX—RHA manufactured by Co-Caminoltop Co., Ltd.
- the polarizing plate protective film used on the other side is provided with surface treatments such as an antireflection layer, an antiglare layer, an antistatic layer, an antifouling layer, and a hard coat layer.
- a polarizing plate protective film that has been surface-treated by a method such as JP-A-2003-25504, JP-A-2003-121602, or JP-A-2003-177207 is preferably used.
- a film other than cellulose ester film such as cyclic olefin resin, acrylic resin, polyester, and polycarbonate may be used as the polarizing plate protective film on the other surface.
- the polarizing plate is inserted through an appropriate adhesive layer. I prefer to have an adhesive strength.
- the polarizing plate of the present invention is obtained by using the cellulose ester film of the present invention on at least one side of a polarizer as a polarizing plate protective film.
- the slow axis of the cellulose ester film is arranged so as to be substantially parallel or perpendicular to the absorption axis of the polarizer! /.
- the cellulose ester film of the present invention (particularly preferably the above-mentioned cellulose ester film A) is a liquid crystal as one polarizing plate disposed across a liquid crystal cell of a transverse electric field switching mode type. It is preferable to place it on the display cell side! /.
- Examples of the polarizer preferably used in the polarizing plate of the present invention include a polyvinyl alcohol-based polarizing film, which is a polybutyl alcohol-based film dyed with iodine and a dichroic dye. There is something.
- a polybula alcohol film a modified polybulal alcohol film modified with ethylene is preferably used.
- the polarizer there is used a force for uniaxially stretching a polybulualcohol film, dyeing it uniaxially after dyeing, and preferably performing a durability treatment with a boron compound.
- the film thickness of the polarizer is 5 to 40 ⁇ m, preferably 5 to 30 ⁇ m, and particularly preferably 5 to 20 ⁇ m.
- a polarizing plate is formed by laminating one side of the cellulose ester film of the present invention on the surface of the polarizer. Preferably, it is bonded with a water-based adhesive mainly composed of complete poly-vinyl alcohol or the like. Further, in the case of a resin film other than the cellulose ester film, it can be bonded to the polarizing plate through an appropriate adhesive layer.
- the stretching direction (usually the longitudinal direction) shrinks and is orthogonal to the stretching. Extends in the direction (usually the width direction).
- the direction of stretching of the polarizer is bonded to the casting direction (MD direction) of the polarizing plate protective film. Therefore, when the polarizing plate protective film is used as a thin film, it is particularly important to suppress the stretching rate in the casting direction. is there.
- the polarizing plate can be constituted by further bonding a protective film on one surface of the polarizing plate and a separate film on the other surface.
- the protective film and the separate film are used for the purpose of protecting the polarizing plate at the time of shipping the polarizing plate and at the time of product inspection.
- the liquid crystal display device of the present invention having excellent visibility and an increased viewing angle can be produced.
- the transverse electric field switching mode of the present invention is fringe electric field switching (FFS: Fringe).
- the polarizing plate of the present invention can be incorporated similarly to the IPS mode, and the liquid crystal display device of the present invention having the same effect can be manufactured.
- polarizing plates are arranged on both sides of the driving liquid crystal cell.
- the cellulose ester film of the present invention (cellulose ester film A) satisfying the optical values of the retardation value Ro of 105 nm ⁇ Ro ⁇ 350 nm and Nz of 0.2 ⁇ Nz ⁇ 0.7 is polarizing plate protection.
- a polarizing plate A used as a film is used on one surface of the liquid crystal cell. At this time, the cellulose ester film A is disposed between the adjacent polarizer and the driving liquid crystal cell.
- Polarizing plate B placed on the other side across the liquid crystal cell uses optical film B that satisfies the optical values of -15 nm ⁇ Ro ⁇ 15 nm and 15 nm ⁇ Rth ⁇ 15 nm as the polarizing plate protective film.
- the optical film B is particularly preferably disposed between the adjacent polarizer and the driving liquid crystal cell.
- the configuration may be such that the viewing side polarizing plate and the knock light side polarizing plate are arranged oppositely across the liquid crystal cell.
- the polarizing plate, and the liquid crystal cell is preferred for the present invention, and can be cited as a lateral electric field switching mode type liquid crystal display device. That is, it is preferable that the polarizing plate protective film 2a of the configuration 1 in FIG. 3 is the cellulose ester film A and the polarizing plate protective film 2b is the optical film B or the polarizing plate protective film of the configuration 1 in FIG. It is preferable that 2a is an optical film—B and a polarizing plate protective film 2b is a cell mouth ester film A! /. [0250] In order to produce a film satisfying the above range of retardation values, the optical film B is preferably a cellulose ester film.
- This cellulose ester film B is described in JP-A-2003-12859. Can be produced by a method. Specifically, the adjustment of the retardation value in which it is preferable that the polymer described in paragraph Nos. [0032 to [0049] of JP-A-2003-12859 is contained in the cellulose ester film is performed. Can be done in different types and quantities.
- These polymers have preferably a on that it is contained preferably instrument particularly 3 to 25% by weight of 1 to 35 mass 0/0 contained in the cellulose ester film B controls the Rita one Deshiyon value.
- the cellulose ester film B can be produced by a known method for producing a cellulose ester film. In particular, it is preferable to produce it in combination with the above-mentioned additives which may use the production method described in JP-A-2002-249599.
- SrCO fine particles were prepared by the following method.
- Dispersion media Zircon beads (particle size 50 m) 400 g J speed ”10 m / sec
- the circulation rate of the dispersion was circulated at 60mlZmin for 5 hours, and the mill jacket was cooled with cooling water.
- Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
- Tinuvin 326 (Ciba Specialty Chemicals) 0.6 parts by mass Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 parts by mass Tinuvin 171 (Ciba Specialty Chemicals) 1.02 parts by mass Methylene chloride 499. 5 parts by mass Ethanol 57.5 parts by mass
- the composition was put into a container and completely dissolved.
- Fine particle dispersion 1 752. 9 parts by mass
- the dope 1 was kept at 40 ° C. and uniformly cast on a stainless steel belt kept at 40 ° C. After the residual solvent amount was dried to 80%, it was peeled off from the stainless steel belt with a tension of 170 NZm. Then, both ends were gripped with a tenter and stretched by 1.4 times in the width direction (TD direction). Furthermore, it was dried at 120 ° C for 10 minutes while being transported with a number of rolls at a transport tension of 130 NZm, to obtain cellulose ester film 1 having a width of 80 m and a width of 1.3 m. Both ends were provided with a knurling with a height of 10 111 and a width of 1.5 cm.
- Cellulose ester film 2 was obtained in the same manner as in the preparation of cellulose ester film 1 except that the draw ratio was 1.05 times.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 prepared when the dope 1 was prepared.
- Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
- the composition was put into a container and completely dissolved.
- the composition was put into a container and completely dissolved. While this solution was stirred, 341.7 parts by mass of the fine particle dispersion 2 was mixed to obtain Dope 2.
- a cell mouth ester film 3 was produced in the same manner as in the production of the cellulose ester film 1.
- Cellulose ester film 4 was obtained in the same manner as in the preparation of cellulose ester film 3 except that the draw ratio was 1.05 times.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 prepared when the dope 1 was prepared.
- Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0.60 parts by mass Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts by mass Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1.02 parts by mass Methylene chloride 660. 4 parts by mass
- the composition was put into a container and completely dissolved. While this solution was stirred, 7.6 parts by mass of the fine particle liquid 1 was slowly added and mixed to obtain a dope 3.
- Cellulose ester film 5 was produced using this dope 3 in the same manner as in production of cellulose ester film 1.
- this cellulose ester film has a small content of fine particles having needle-like birefringence, the dispersion state of the fine particles is almost the same, but the retardation value is not much different from a cellulose acetate film containing no fine particles. Stability and dispersion of phase difference values were also bad.
- Cellulose ester film 6 was obtained in the same manner as in the preparation of cellulose ester film 5 except that the draw ratio was 1.05 times.
- This cellulose ester film had the same results as the cellulose ester film 5.
- Rutile-type titanium oxide TTO— S— 3 particle diameter minor axis 10-20nm, major axis 50-: L00nm, needle ratio 2.5-10, manufactured by Ishihara Sangyo Co., Ltd.
- Dispersion media 50 m Zircon beads 400 g
- Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
- Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
- the composition was put into a container and completely dissolved.
- Fine particle dispersion 3 752. 9 parts by mass
- Cellulose ester film 8 was obtained in the same manner as in the preparation of cellulose ester film 7 except that the draw ratio was 1.05 times.
- Rutile-type titanium oxide TTO— S— 3 particle diameter minor axis 10-20nm, major axis 50-: L00nm, needle ratio 2.5-10, manufactured by Ishihara Sangyo Co., Ltd.
- the composition was dispersed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 for 5 minutes continuously, and then dispersed with a sand grinder having the following constitution.
- Dispersion media 0.4mm Zirco Your Beads 400g
- the mill was sealed and dispersed in a batch system for 5 hours, and the mill jacket was cooled with cooling water.
- Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
- Tinuvin 326 (Ciba Specialty Chemicals) 0.6 parts by mass Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 parts by mass Tinuvin 171 (Ciba Specialty Chemicals) 1.02 parts by mass Methylene chloride 499. 5 parts by mass
- Cellulose ester film 10 was obtained in the same manner as in the preparation of cellulose ester film 9 except that the draw ratio was 1.05 times.
- the fine particle liquid 2 was prepared in the same manner as the fine particle liquid 2 when the dope 4 was prepared.
- Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
- a cellulose ester film 11 was produced in the same manner as in the production of the cellulose ester film 1.
- Cellulose ester film 12 was obtained in the same manner as in the preparation of cellulose ester film 11 except that the draw ratio was 1.05 times.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
- Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propionyl substitution degree 0.75)
- Tinuvin 326 (Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 Parts Tinuvin 171 (Ciba Specialty Chemicals) 1. 02 Parts Methylene chloride
- the composition was put into a container and completely dissolved. [0300] While stirring this solution, 152.2 parts by mass of the fine particle liquid 1 was slowly added and mixed to obtain a fine particle dispersion 6.
- the dope stock solution was prepared in the same manner as the dope stock solution used in the production of cellulose ester film 3.
- the dope stock solution was charged into a container and mixed with 341.7 parts by mass of the fine particle dispersion 6 to obtain a dope 7.
- Cellulose ester film 14 was obtained in the same manner as in the preparation of cellulose ester film 13 except that the draw ratio was 1.05 times.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
- Tinuvin 326 (Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
- the composition was put into a container and completely dissolved.
- the composition was put into a container and completely dissolved. While this solution was stirred, 341.7 mass parts of the fine particle dispersion 12 was mixed to obtain Dope 8.
- cell mouth ester film 15 was produced in the same manner as in production of cellulose ester film 1.
- a fine particle dispersion 2 and a dope stock solution were prepared in the same manner as the fine particle dispersion 2 and the dope stock solution in the production of the cellulose ester film 3.
- a cellulose ester film 16 having a film thickness of 80 / ⁇ ⁇ and a width of 1.3 m. Both ends were provided with knurling with a height of 10 / z m and a width of 1.5 cm. Before winding the film, a retardation measuring device was provided to measure the retardation of the film.
- microparticle liquid 6 was prepared using 20 ⁇ m zirconia beads instead of 50 ⁇ m zirconia beads. At this time, separation of beads by Apex Mill was not sufficiently performed, and beads were slightly mixed in the fine particle liquid.
- the fine particle dispersion 11 was prepared by replacing the fine particle liquid 1 with the fine particle liquid 6.
- the dope 13 was prepared by replacing the fine particle dispersion 2 with the fine particle dispersion 11 in the preparation of the dope 2.
- a cellulose ester film 17 was produced in the same manner as in the production of the cellulose ester film 1.
- the microparticle liquid 4 was prepared using 0.3 mm zircon beads instead of the 0.4 mm zircon beads.
- Dope 5 was prepared by replacing fine particle dispersion 4 with fine particle dispersion 7 in the preparation of dope 5.
- Cellulose to acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 3.2 g methylene chloride 184 g
- the composition was dispersed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 for 5 minutes continuously, and then dispersed with an Ultraapex mill UAM015 (Koto Kogyo Co., Ltd.) under the following conditions.
- Dispersion amount 400g Dispersion media 50 m Zirco-Beads 400 g J "speed 10 m / sec
- the circulation rate of the dispersion was circulated at 60mlZmin for 5 hours, and the mill jacket was cooled with cooling water.
- Cellulose toacetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 8.7 parts by mass of triphenolate phosphate
- Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
- the composition was put into a container and completely dissolved.
- the composition was put into a container and completely dissolved.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
- cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propiole substitution degree 0.75, weight average molecular weight 190,000) was added to cellulose.
- a fine particle dispersion 9 was prepared in the same manner as the fine particle dispersion 2, except that it was changed to acetate propionate (acetyl substitution degree 1.40, propiol substitution degree 0.25, weight average molecular weight 190,000).
- a dope 11 was prepared in the same manner except that the fine particle dispersion 2 used in the preparation of the cellulose ester film 3 was replaced with the fine particle dispersion 9, whereby a cellulose ester film 20 was produced.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
- cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propiole substitution degree 0.75, weight average molecular weight 190,000) was added to cellulose.
- a fine particle dispersion 10 was obtained in the same manner except that it was replaced with diacetate (manufactured by Daicel Chemical Industries, Ltd., L50, weight average molecular weight 52,000).
- a dope 12 was prepared in the same manner except that the fine particle dispersion 2 used in the preparation of the cellulose ester film 3 was replaced with the fine particle dispersion 10, whereby a cellulose ester film 21 was produced.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
- the composition was put into a container and completely dissolved. While stirring this solution, 152.2 parts by mass of the fine particle liquid 1 was slowly added and mixed to obtain a dope a.
- a cellulose ester film a was produced in the same manner as in the production of the cellulose ester film 1.
- the fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
- Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
- the composition was put into a container and completely dissolved.
- the above composition was put into a container and completely dissolved and mixed to obtain a dope c.
- the produced cellulose ester film was photographed with a transmission electron microscope at a magnification of 100,000 times, and the image was observed and evaluated according to the following criteria.
- Fine particles are aggregated (hundreds)
- the average refractive index of the optical film was measured using an Abbe refractometer 1T (manufactured by Atago Co., Ltd.) and a spectral light source device. Also, using an automatic birefringence meter KOBRA-21ADH (manufactured by Oji Scientific Instruments Co., Ltd.) that measured the thickness of the film using a commercially available micrometer, it was left for 24 hours in an environment of 23 ° C and 55% RH. The film has a wavelength of 590 nm under the same environment. The film retardation measurement was performed. The above-mentioned average refractive index and film thickness were input into the following formula, and the values of in-plane retardation Ro and thickness direction retardation Rth were obtained.
- nx is the refractive index in the slow axis direction in the plane
- ny is the refractive index in the direction perpendicular to the slow axis in the plane
- nz is the refractive index in the thickness direction of the film
- d is the film
- Rth measured at 23 ° C and 80% RH for 5 hours then Rth measured in the same environment is defined as Rth (80% RH).
- Rth was Rth (20% RH), and the absolute value of the difference was the stability of the retardation.
- Retardation stability ARth I Rth (80% RH) -Rth (20% RH)
- a haze meter NDH2000 manufactured by Nippon Denshoku Industries Co., Ltd. was used as a transparency index.
- the cellulose ester film of the present invention can efficiently express the phase value as compared with the comparative example, and the variation in the phase difference value is small, and the stability is excellent. It turns out that it is a cellulose-ester film with little haze.
- a polybutal alcohol film having a thickness of 50 m was uniaxially stretched (temperature: 110 ° C., stretch ratio: 5 times). Immerse this in an aqueous solution that also has a specific power of 0.075 g of iodine, 6 g of potassium iodide, and lOOg of water, and then in an aqueous solution of 68 ° C that also has a specific power of 6 g of potassium iodide, 7.5 g of boric acid, and 100 g of water. did. This was washed with water and dried to obtain a polarizer. Then, polarizing plates 1 and 2 were produced according to steps 1 to 5. [0354] (Process 1)
- the cellulose ester film 16 of the present invention prepared in Example 1 and the cellulose ester film a of the comparative example were immersed in a 2 mol ZL sodium hydroxide solution at 60 ° C for 90 seconds, and then washed with water. The side to be dried and bonded to the polarizer was acidified.
- the polarizer was immersed for 1 to 2 seconds in a polybulal alcohol adhesive bath having a solid content of 2%.
- a polarizing plate 2 was obtained by laminating with a polarizer in the same manner except that the cellulose ester film 16 (present invention) was changed to a cellulose ester film a (comparative example).
- Step 3 the polarizing plate on which the cellulose ester film and the polarizer were laminated was bonded at a pressure of 20-30 N / cm 2 and a conveying speed of about 2 mZ.
- the polarizing plate produced in Step 4 was dried for 2 minutes in a dryer at 80 ° C.
- the cellulose ester film B used for the polarizing plate 3 was produced as follows.
- Bulk polymerization was carried out by the polymerization method described in JP-A-2000-344823. That is, the contents were heated to 70 ° C. while introducing the following methyl metatalylate and ruthenocene into a flask equipped with a stirrer, a nitrogen gas inlet tube, a thermometer, an inlet, and a reflux condenser. Next, half of the j8-mercaptopropionic acid sufficiently purged with nitrogen gas was added into the flask with stirring. After adding ⁇ -mercaptopropionic acid, bring the contents in the flask under stirring to 70 ° C The polymerization was carried out for 2 hours.
- This measurement conforms to JIS ⁇ 0070 (1992).
- This hydroxyl value is defined as the number of mg of potassium hydroxide required to neutralize acetic acid bound to a hydroxyl group when sample lg is acetylated.
- sample Xg (about lg) is precisely weighed in a flask, and 20 ml of acetylating reagent (20 ml of acetic anhydride with pyridine added to 400 ml) is accurately added to this. Attach an air condenser to the mouth of the flask and heat in a 95-100 ° C glycerin bath.
- B is the amount of 0.5 mol ZL of hydroxy- potassium carbonate solution used for the blank test (ml)
- C is the amount of 0.5 mol ZL of hydroxy-potassium potassium ethanol solution used for titration (ml)
- f is a factor of 0.5 mol ZL potassium hydroxide ethanol solution
- D is acid value
- 28. 05 is 1Z2 of potassium hydroxide lmol amount 56.11.
- Aerosil R972V manufactured by Nippon Aerosil Co., Ltd., average primary particle diameter 16nm, apparent specific gravity 90gZ liter
- Tinuvin 109 (Ciba Specialty Chemicals Co., Ltd.) 11 parts by mass Tinuvin 171 (Ciba Specialty Chemicals Co., Ltd.) 5 parts by mass Methylene chloride 100 parts by mass
- the dope solution B was filtered with Finemet NF manufactured by Nippon Seisen Co., Ltd. in the film forming line.
- In-line additive solution B was filtered through Finemet NF manufactured by Nippon Seisen Co., Ltd. in the in-line additive solution line.
- 100 parts by weight of filtered dope solution B and 2 parts of filtered inline additive solution B was mixed sufficiently, and then the belt was cast on a stainless steel band support at a temperature of 35 ° C and a width of 1.8 m. Cast uniformly.
- the solvent was evaporated until the residual solvent amount became 120%, and the force on the stainless steel band support was also released. Evaporate the solvent from the cellulose ester web at 35 ° C, slit it to a width of 1.65 m, and then stretch it 1.1 times in the TD direction (direction perpendicular to the film transport direction) with a tenter. And dried at a drying temperature of 150 ° C. At this time, the residual solvent amount when starting stretching with a tenter was 30%.
- drying was completed while transporting the drying zone at 110 ° C and 120 ° C with many rolls, and slitting to a width of 1.5m, and a narling with a width of 15mm and an average height of 10m at both ends of the film.
- the cellulose acetate film B used for the polarizing plate 3 having a film thickness of 80 m was obtained by winding it around a 6-inch inner diameter with an initial tension of 220 NZm and a final tension of lONZm.
- a polarizing plate 3 was prepared in the same manner as in the production of the polarizing plate 1, except that the above cellulose ester film B was used in place of the cellulose ester film 16 of the present invention.
- the produced polarizing plates 1 and 2 were cut to prepare two polarizing plates.
- the transmittance at 550 nm was measured using a spectrophotometer U-3310 (manufactured by Hitachi, Ltd.) for a polarizing plate in which the same polarizing plate was orthogonal.
- the polarizing plate 1 using the cellulose ester film 16 of the present invention is 0.1%
- the polarizing plate 2 using the cellulose ester film a as a comparative example is 0.5%
- the polarizing plate of the present invention is uniform. Because it is excellent, the light leakage of the orthogonal polarizing plate was small.
- a liquid crystal panel for evaluating visibility was produced as follows.
- the manufactured liquid crystal panel maintained the initial favorable state with no fluctuations in luminance unevenness and light leakage, but in the liquid crystal panel manufactured using the polarizing plate 2 using the cellulose ester film a as a comparative example, Luminance unevenness and light leakage were further deteriorated.
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Abstract
Description
明 細 書 Specification
セルロースエステルフィルム、その製造方法及びセルロースエステルフィ ルムを用いた偏光板、液晶表示装置 Cellulose ester film, production method thereof, polarizing plate using cellulose ester film, liquid crystal display device
技術分野 Technical field
[0001] 本発明は、光学用途に利用される針状結晶等の高い針状比の微粒子を高濃度で 含有するセルロースエステルフィルムを製造する方法及びそれを用いた偏光板、液 晶表示装置に関する。 TECHNICAL FIELD [0001] The present invention relates to a method for producing a cellulose ester film containing fine particles having a high acicular ratio such as acicular crystals used for optical applications at a high concentration, a polarizing plate using the same, and a liquid crystal display device. .
背景技術 Background art
[0002] 液晶表示方式には IPS、 VA、 OCB等種々の方式が提案されており、位相差フィル ムの必要性は高まっている。フィルムに位相差を与える手段としてポリカーボネートや シクロォレフイン系のフィルム、セルロースアセテート系の榭脂フィルムを延伸する方 法が提案されている。ポリカーボネートゃシクロォレフィン系のフィルムを用いる場合 には偏光板に位相差板を貼り合わせる必要がある力 セルロースアセテートフィルム の場合は偏光板の保護フィルムと位相差フィルムを兼ねることもできるので部材の減 少、製造工程の簡略化、コストダウンが可能である。し力しながら、セルロースァセテ 一ト系榭脂の場合は発現できる位相差値の範囲が限られており、各種の液晶表示方 法に対応することが難し力つた。 [0002] Various liquid crystal display methods such as IPS, VA, and OCB have been proposed, and the need for a phase difference film is increasing. As means for imparting a phase difference to the film, a method of stretching a polycarbonate, a cycloolefin film, or a cellulose acetate resin film has been proposed. When polycarbonate film is used, it is necessary to attach a retardation plate to the polarizing plate. In the case of cellulose acetate film, the protective film and retardation film of the polarizing plate can also be used. The manufacturing process can be simplified and the cost can be reduced. However, in the case of cellulose acetate-based resin, the range of phase difference values that can be expressed is limited, and it has been difficult to cope with various liquid crystal display methods.
[0003] ところで、複屈折を制御する方法として、特許文献 1、 2に記載の複屈折性微粒子を 用いる方法が提案されている。我々はこの方法を活用して、セルロースエステルフィ ルムの位相差制御範囲を安定して拡大することを検討した。しかしながら、これらの 微粒子を添加したセルロースエステルフィルムの位相差値の制御が難しく、変動が大 き!ヽと 、う問題があることが判明し、その改善が求められて 、る。 Meanwhile, as a method for controlling birefringence, methods using birefringent fine particles described in Patent Documents 1 and 2 have been proposed. We have studied to stably expand the phase difference control range of cellulose ester film using this method. However, it is difficult to control the retardation value of the cellulose ester film to which these fine particles are added, and the fluctuation is large.
特許文献 1:国際公開第 01Z0253643号パンフレット Patent Document 1: Pamphlet of International Publication No. 01Z0253643
特許文献 2 :特開 2004— 109355号公報 Patent Document 2: JP 2004-109355 A
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0004] 本発明は、上記課題に鑑みなされたものであり、その目的は、位相差値を効率よく 発現させることができ、し力もその位相差値のばらつきが少なぐ安定性に優れ、ヘイ ズも少な!/、セルロースエステルフィルムの製造方法及びそれを用いた偏光板、液晶 表示装置を提供することである。 [0004] The present invention has been made in view of the above problems, and an object thereof is to efficiently calculate a phase difference value. To provide a method for producing a cellulose ester film, a polarizing plate using the same, and a liquid crystal display device. It is.
課題を解決するための手段 Means for solving the problem
[0005] 本発明の上記課題は以下の構成により達成される。 [0005] The above-described problems of the present invention are achieved by the following configurations.
[0006] 1.針状で複屈折を有する微粒子を含有するセルロースエステルフィルムを溶液流 延法により製造する方法であって、少なくとも該微粒子と該微粒子の分散用榭脂を含 有する微粒子分散液を予め調製し、っ 、で該微粒子分散液と溶剤とセルロースエス テルとを混合してドープを作製し、該ドープを溶液流延することを特徴とするセルロー スエステルフィルムの製造方法。 [0006] 1. A method for producing a cellulose ester film containing needle-like fine particles having birefringence by a solution casting method, wherein a fine particle dispersion containing at least the fine particles and a resin for dispersing the fine particles is obtained. A method for producing a cellulose ester film, comprising preparing the dope beforehand, mixing the fine particle dispersion, a solvent, and cellulose ester to prepare a dope, and casting the dope in a solution.
[0007] 2.前記微粒子分散液を調製する際に、ビーズ径 0. 03〜0. 3mmを有するメディ ァ分散機を用いることを特徴とする前記 1に記載のセルロースエステルフィルムの製 造方法。 [0007] 2. The method for producing a cellulose ester film as described in 1 above, wherein a media disperser having a bead diameter of 0.03 to 0.3 mm is used when preparing the fine particle dispersion.
[0008] 3.前記微粒子分散液がセルロースエステルを含有することを特徴とする前記 1また は 2に記載のセルロースエステルフィルムの製造方法。 [0008] 3. The method for producing a cellulose ester film as described in 1 or 2 above, wherein the fine particle dispersion contains a cellulose ester.
[0009] 4.針状で複屈折を有する微粒子、セルロースエステル及び溶剤を含有するドープ を支持体上に流延し、次 、で乾燥するセルロースエステルフィルムの製造方法にお いて、乾燥工程のいずれかで延伸する工程を有し、延伸後のフィルムの複屈折を測 定する工程を有し、該複屈折を測定する工程で得られた結果によって、該ドープに 含まれる該微粒子の含有量を調整することを特徴とするセルロースエステルフィルム の製造方法。 [0009] 4. In a method for producing a cellulose ester film, a dope containing fine particles having a needle shape and birefringence, a cellulose ester and a solvent is cast on a support, and then dried in any of the drying steps. And the step of measuring the birefringence of the stretched film, and the result obtained in the step of measuring the birefringence determines the content of the fine particles contained in the dope. A method for producing a cellulose ester film, comprising adjusting.
[0010] 5.前記 1〜4のいずれ力 1項に記載のセルロースエステルフィルムの製造方法で製 造されることを特徴とするセルロースエステルフィルム。 [0010] 5. A cellulose ester film produced by the method for producing a cellulose ester film described in any one of 1 to 4 above.
[0011] 6.前記 5に記載のセルロースエステルフィルムを少なくとも一方の面に有することを 特徴とする偏光板。 [0011] 6. A polarizing plate comprising the cellulose ester film as described in 5 above on at least one surface.
[0012] 7.前記 6に記載の偏光板を有することを特徴とする液晶表示装置。 [0012] 7. A liquid crystal display device comprising the polarizing plate described in 6 above.
[0013] さらに詳しくは、本発明の上記課題は、以下の構成により解決することができる。 More specifically, the above-described problem of the present invention can be solved by the following configuration.
[0014] (1)針状で複屈折を有する微粒子と溶剤と微粒子の分散用榭脂とを含有する微粒 子分散液を調製し、っ 、で該微粒子分散液と溶剤とセルロースエステルとを混合し てドープを作製し、該ドープを溶液流延することを特徴とするセルロースエステルフィ ルムの製造方法。 (1) Fine particles containing needle-like fine particles having birefringence, a solvent, and a fine particle-dispersing resin A method for producing a cellulose ester film, comprising: preparing a polymer dispersion, mixing the fine particle dispersion, a solvent, and a cellulose ester to produce a dope, and casting the dope in a solution.
[0015] (2)前記微粒子分散液を調製する際に、ビーズ径 0. 03〜0. 3mmを有するメディ ァ分散機を用いることを特徴とする(1)に記載のセルロースエステルフィルムの製造 方法。 [0015] (2) The method for producing a cellulose ester film according to (1), wherein a media disperser having a bead diameter of 0.03 to 0.3 mm is used when preparing the fine particle dispersion. .
[0016] (3)前記微粒子分散液が、針状で複屈折を有する微粒子と溶剤との微粒子液を作 製し、ここに微粒子の分散用榭脂を添加した後、再分散して調製した微粒子分散液 であることを特徴とする(1)に記載のセルロースエステルフィルムの製造方法。 [0016] (3) The fine particle dispersion was prepared by preparing a fine particle solution of a fine particle having a needle shape and birefringence and a solvent, and adding a dispersion resin for fine particles, followed by redispersion. The method for producing a cellulose ester film according to (1), which is a fine particle dispersion.
[0017] (4)針状で複屈折を有する微粒子の分散液に含有される微粒子の分散用榭脂が 3 , 000-200, 000の重量平均分子量を有することを特徴とする(1)または(3)に記 載のセルロースエステルフィルムの製造方法。 [0017] (4) The fine particle-dispersed resin contained in a dispersion of acicular and birefringent fine particles has a weight average molecular weight of 3,000-200,000 (1) or The method for producing a cellulose ester film as described in (3).
[0018] (5)針状で複屈折を有する微粒子の分散液に含有される微粒子の分散用榭脂が エチレン性不飽和単量体単位を有する単独重合体または共重合体、アクリル酸また はメタクリル酸エステル単独重合体または共重合体、メタクリル酸メチルエステル単独 重合体または共重合体、セルロースエステル、セルロースエーテルポリウレタン榭脂 、ポリカーボネート榭脂、ポリエステル榭脂、エポキシ榭脂及びケトン樹脂から選択さ れる少なくとも 1種であることを特徴とする(1)〜 (4)のいずれか 1項に記載のセル口 ースエステルフィルムの製造方法。 [0018] (5) A homopolymer or copolymer in which a fine particle-dispersing resin contained in a dispersion of acicular and birefringent fine particles has an ethylenically unsaturated monomer unit, acrylic acid or Methacrylic acid ester homopolymer or copolymer, methacrylic acid methyl ester homopolymer or copolymer, cellulose ester, cellulose ether polyurethane resin, polycarbonate resin, polyester resin, epoxy resin, and ketone resin The method for producing a cell mouth ester film according to any one of (1) to (4), wherein at least one kind is used.
[0019] (6)針状で複屈折を有する微粒子の分散液に含まれる溶剤が、メチレンクロライド、 酢酸メチル、エタノール、メタノール、アセトン力 選択される少なくとも 1種の溶媒を 含有することを特徴とする(1)〜(5)のいずれか 1項に記載のセルロースエステルフィ ルムの製造方法。 [0019] (6) The solvent contained in the dispersion of needle-like fine particles having birefringence contains at least one solvent selected from methylene chloride, methyl acetate, ethanol, methanol, and acetone power. The method for producing a cellulose ester film according to any one of (1) to (5).
[0020] (7)針状で複屈折を有する微粒子とセルロースエステルと溶剤とを含有するドープ を支持体上に流延し、次 、で乾燥することを特徴とするセルロースエステルフィルム の製造方法において、乾燥工程のいずれかで延伸する工程を有し、延伸後のフィル ムの複屈折を測定する工程を有し、該複屈折を測定する工程で得られた結果によつ て、ドープに含まれる針状で複屈折を有する微粒子の含有量を調整することを特徴 とするセルロースエステルフィルムの製造方法。 [0020] (7) In a method for producing a cellulose ester film, a dope containing fine particles having a needle shape and birefringence, a cellulose ester, and a solvent is cast on a support, and then dried. A step of stretching in any of the drying steps, a step of measuring the birefringence of the stretched film, and the results obtained in the step of measuring the birefringence are included in the dope. Adjusting the content of fine particles with needle shape and birefringence A method for producing a cellulose ester film.
[0021] (8)ドープに含まれる針状で複屈折を有する微粒子の含有量を調整する方法が、 針状で複屈折を有する微粒子の添加液をインラインで添加する方法によってドープ 中の該微粒子含有量の調整が行われることを特徴とする(7)に記載のセルロースェ ステルフィルムの製造方法。 [0021] (8) A method of adjusting the content of acicular and birefringent fine particles contained in the dope is obtained by adding an additive solution of acicular and birefringent fine particles in-line. The method for producing a cellulose ester film according to (7), wherein the content is adjusted.
[0022] (9)セルロースエステルの総ァシル基置換度が 2. 4〜2. 8であることを特徴とする 上記(1)〜(8)の!、ずれ力 1項にセルロースエステルフィルムの製造方法。 [0022] (9) The total degree of acyl group substitution of the cellulose ester is 2.4 to 2.8. Method.
[0023] (10)セルロースエステルを溶剤に溶解することにより調製されたドープ中のセル口 ースエステル濃度が 15〜30質量%であることを特徴とする上記(1)〜(9)のいずれ 力 1項に記載のセルロースエステルフィルムの製造方法。 [0023] (10) Any one of (1) to (9) above, wherein the concentration of cellulose ester in the dope prepared by dissolving cellulose ester in a solvent is 15 to 30% by mass 1 The manufacturing method of the cellulose-ester film of description.
[0024] (11)微粒子分散液中の分散用榭脂濃度が 0. 1〜10質量%であることを特徴とす る上記(1)〜(10)のいずれ力 1項に記載のセルロースエステルフィルムの製造方法 [0024] (11) The cellulose ester as described in any one of (1) to (10) above, wherein the concentration of the dispersing resin in the fine particle dispersion is 0.1 to 10% by mass. Film production method
[0025] (12)セルロースエステルフィルム中の微粒子含有量が 1. 5〜30質量0 /0であること を特徴とする上記(1)〜(11)のいずれ力 1項に記載のセルロースエステルフィルム の製造方法。 [0025] (12) a cellulose ester according to any force one of the fine particle content of the cellulose ester film is characterized in that 1. from 5 to 30 weight 0/0 (1) to (11) Film Manufacturing method.
[0026] (13)上記(1)〜(12)のいずれかに記載のセルロースエステルフィルムの製造方法 で製造されたことを特徴とするセルロースエステルフィルム。 [0026] (13) A cellulose ester film produced by the method for producing a cellulose ester film according to any one of (1) to (12) above.
[0027] (14)上記(1)〜(12)のいずれか 1項に記載のセルロースエステルフィルムの製造 方法で製造され、 Ro = 105〜350nm、 Nz = 0. 2〜0. 7であることを特徴とするセ ノレ口ースエステノレフイノレム。 [0027] (14) Manufactured by the method for producing a cellulose ester film according to any one of (1) to (12) above, and Ro = 105 to 350 nm, Nz = 0.2 to 0.7 Senore mouth senenoreinoremu characterized by.
[0028] (15) (13)または(14)に記載のセルロースエステルフィルムを少なくとも一方の面 に有することを特徴とする偏光板。 [0028] (15) A polarizing plate having the cellulose ester film according to (13) or (14) on at least one surface.
[0029] (16)液晶セルの少なくとも一方の面に(15)に記載の偏光板を有することを特徴と する液晶表示装置。 [0029] (16) A liquid crystal display device comprising the polarizing plate according to (15) on at least one surface of a liquid crystal cell.
[0030] (17)横電界スイッチングモード型液晶表示装置 (例えば IPS方式、 FFS方式)の液 晶セルの少なくとも一方の面に(15)に記載の偏光板を有することを特徴とする液晶 表示装置。 発明の効果 (17) A liquid crystal display device comprising the polarizing plate according to (15) on at least one surface of a liquid crystal cell of a horizontal electric field switching mode type liquid crystal display device (for example, IPS method, FFS method). . The invention's effect
[0031] 本発明によれば、位相差値を効率よく発現させることができ、しかもその位相差値 のばらつきが少なぐ安定性に優れ、ヘイズも少ないセルロースエステルフィルムの 製造方法及びそれを用いた偏光板、液晶表示装置をを提供することができる。 図面の簡単な説明 [0031] According to the present invention, a method for producing a cellulose ester film capable of efficiently expressing a retardation value, excellent in stability with little variation in the retardation value, and having less haze, and the use thereof A polarizing plate and a liquid crystal display device can be provided. Brief Description of Drawings
[0032] [図 1]延伸工程での延伸角度を説明する図である。 FIG. 1 is a diagram for explaining a stretching angle in a stretching step.
[図 2]本発明に用いられるテンター工程の 1例を示す概略図である。 FIG. 2 is a schematic view showing an example of a tenter process used in the present invention.
[図 3]本発明に好まし ヽ横電界スイッチングモード型液晶表示装置の構成を示す概 略図である。 FIG. 3 is a schematic diagram showing the configuration of a transverse electric field switching mode type liquid crystal display device that is preferable to the present invention.
[図 4]本発明に好まし 、横電界スイッチングモード型液晶表示装置のセルロースエス テルフィルム、偏光子、液晶セルの吸収軸 Z透過軸の方向を示す模式図である。 FIG. 4 is a schematic diagram showing the direction of the absorption axis Z and the transmission axis of a cellulose ester film, a polarizer, and a liquid crystal cell of a lateral electric field switching mode type liquid crystal display device that is preferable to the present invention.
[図 5]本発明及び比較例の横電界スイッチングモード型液晶表示装置の構成を示す 概略図である。 FIG. 5 is a schematic view showing a configuration of a lateral electric field switching mode type liquid crystal display device of the present invention and a comparative example.
[図 6]本発明に係わる溶液流延製膜方法のドープ調製工程、流延工程及び乾燥ェ 程を模式的に示した図である。 FIG. 6 is a diagram schematically showing a dope preparation step, a casting step, and a drying step of the solution casting film forming method according to the present invention.
[図 7]絶対濾過精度を測定する装置を模式的に示した図である。 FIG. 7 is a diagram schematically showing an apparatus for measuring absolute filtration accuracy.
符号の説明 Explanation of symbols
[0033] 1、 10 溶解釜 [0033] 1, 10 Melting pot
3、 6、 12、 15 濾過器 3, 6, 12, 15 Filter
4、 13 ストックタンク 4, 13 Stock tank
5、 14 送液ポンプ 5, 14 Liquid feed pump
8、 16 導管 8, 16 conduit
20 合流管 20 Junction pipe
21 混合機 21 Mixer
30 ダイス 30 dice
31 金属支持体 31 Metal support
32 ウェブ 32 Web
33 剥離位置 34 テンター装置 33 Peeling position 34 Tenter device
35 ロール乾燥装置 35 roll dryer
A 濾材試料 A Filter media sample
B 被濾過液 B Liquid to be filtered
C 濾液 C filtrate
M マノメータ M manometer
P 低圧真空ポンプ P Low pressure vacuum pump
S スターラー S Stirrer
V バルブ V valve
60 偏光板 60 Polarizer
62 セル口ースエステルフィルム B (偏光板保護フィルム) 62 Cell mouth ester film B (polarizing plate protective film)
64 偏光子 64 polarizer
66 本発明に係るセルロースエステルフィルム A (偏光板保護フィルム) 66 Cellulose ester film A (polarizing plate protective film) according to the present invention
68 偏光板保護フィルム 68 Polarizing plate protective film
70 横電界スイッチングモード型液晶セル 70 Horizontal electric field switching mode type liquid crystal cell
71 液晶のラビング軸 71 LCD rubbing axis
72、 74 偏光子の透過軸 72, 74 Polarizer transmission axis
73、 75 偏光子の吸収軸 73, 75 Polarizer absorption axis
76 本発明に係るセルロースエステルフィルム Aの遅相軸 76 Slow axis of cellulose ester film A according to the present invention
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
本発明者は鋭意検討の結果、針状で複屈折を有する微粒子を含有するセルロー スエステルフィルムを溶液流延法により製造する方法であって、少なくとも針状で複 屈折を有する該微粒子と該微粒子の分散用榭脂とを含有する微粒子分散液を予め 調製し、ついで該微粒子分散液を、セルロースエステルを溶剤に溶解することにより 調製したドープと混合し、溶液流延するセルロースエステルフィルムの製造方法によ り、位相差値を効率よく発現させることができ、しかもその位相差値のばらつきが少な ぐ位相差安定性に優れ、ヘイズも少ないセルロースエステルフィルムの製造方法が 得られることを見出した。 [0035] また、針状で複屈折を有する微粒子、セルロースエステル及び溶剤を含有するドー プを支持体上に流延し、次 、で乾燥するセルロースエステルフィルムの製造方法に おいて、乾燥工程のいずれかで延伸する工程を有し、延伸後のフィルムの複屈折を 測定する工程を有し、該複屈折を測定する工程で得られた結果によって、該ドープ に含まれる該微粒子の含有量を調整するセルロースエステルフィルムの製造方法に より、位相差安定性に優れ、ヘイズも少ないセルロースエステルフィルムの製造方法 が得られることを見出した。 As a result of intensive studies, the inventor of the present invention is a method for producing a cellulose ester film containing needle-like and birefringent fine particles by a solution casting method, and at least the needle-like and birefringent fine particles and the fine particles A method for producing a cellulose ester film, comprising preparing a fine particle dispersion containing a dispersion of glycerin in advance and then mixing the fine particle dispersion with a dope prepared by dissolving a cellulose ester in a solvent. Thus, it has been found that a method for producing a cellulose ester film can be obtained in which a retardation value can be efficiently expressed, and the dispersion of the retardation value is small, the retardation stability is excellent, and the haze is small. [0035] Further, in the method for producing a cellulose ester film, a dope containing needle-like birefringent fine particles, cellulose ester, and a solvent is cast on a support, and then dried in a method of producing a cellulose ester film. A step of stretching in any one of them, a step of measuring the birefringence of the stretched film, and a result obtained in the step of measuring the birefringence, It has been found that the method for producing a cellulose ester film to be adjusted provides a method for producing a cellulose ester film having excellent retardation stability and low haze.
[0036] 針状で複屈折を有する微粒子は、フィルム中で一定方向に配向させることで有効 に機能し、後述する従来得られなカゝつた位相差特性を有するセルロースエステルフィ ルムを得ることが出来る。一定方向に配向させる手段としては支持体に流延する工程 での配向と、乾燥工程のいずれかで延伸する延伸工程での配向がある。本発明は、 針状で複屈折を有する微粒子が前記の両方の配向で、より均一に一定方向に配向 することを促す。この効果により本発明課題を達成したものである。 [0036] The fine particles having a needle shape and birefringence function effectively by being oriented in a certain direction in the film, and can obtain a cellulose ester film having a conventional phase difference characteristic, which will be described later. I can do it. As means for orienting in a certain direction, there are an orientation in a step of casting on a support and an orientation in a stretching step of stretching in any of the drying steps. The present invention promotes acicular and birefringent fine particles to be more uniformly oriented in a certain direction in both of the above-mentioned orientations. This effect achieves the object of the present invention.
[0037] 一方、マット剤微粒子をセルロースエステルフィルムに添加する方法として特開 200 1 - 2799号公報 [請求項 3]に「微粒子を溶剤中で予め分散した分散液を、溶剤とセ ルロースエステルとの混合液に混合して得た微粒子添加液を、セルロースエステルを 溶剤に溶解することにより調製されたドープと混合し、支持体上に流延し、次いで乾 燥することを特徴とするセルロースエステルの製造方法。」が知られている力 その効 果はフィルム lm2上に存在する 30 m以上の凝集物の数が減少することと、ヘイズ 値を低く抑えられることであり、本発明の針状で複屈折を有する微粒子を使用した場 合に得られる効果の「位相差を効率よく発現させることができること」は全く示唆されて いない。 [0037] On the other hand, as a method for adding matting agent fine particles to a cellulose ester film, Japanese Patent Application Laid-Open No. 2001-2799 [Claim 3] states that “a dispersion in which fine particles are dispersed in a solvent in advance is mixed with a solvent and cellulose ester. A cellulose ester characterized in that the fine particle additive solution obtained by mixing with a mixed solution of the above is mixed with a dope prepared by dissolving cellulose ester in a solvent, cast onto a support, and then dried. The effect is that the number of agglomerates of 30 m or more existing on the film lm 2 is reduced and the haze value can be kept low. There is no suggestion that “a phase difference can be efficiently expressed” which is an effect obtained when fine particles having birefringence are used.
[0038] また、本発明の方法によって、ドープ中に針状で複屈折を有する微粒子の塊が生 じにくくなることによって、位相差安定性に優れ、ヘイズも少なくなると考えられるが、 針状で複屈折を有する微粒子は、ドープ中で大小さまざまな大きさの塊を形成するこ とがあり、大きなものはフィルタで濾過し除去する必要がある。この場合、ドープ中に 含まれる針状で複屈折を有する微粒子量が減少することになるため、所望の位相差 値力 ずれてしまうと推測された。微粒子変化量は、常に一定ではなぐ濾過フィルタ の目詰まりや濾過圧力の変動等によっても変化すると考えられる。小さい塊も多数で きると、所望の位相差値が得られないと考えられた。この問題を解決するため、鋭意 検討を重ねた結果、針状で複屈折を有する微粒子、セルロースエステル及び溶剤を 含有するドープを支持体上に流延し、次 、で乾燥するセルロースエステルフィルムの 製造方法において、乾燥工程のいずれかで延伸する工程を有し、延伸後のフィルム の複屈折を測定する工程を有し、該複屈折を測定する工程で得られた結果によって 、該ドープに含まれる該微粒子の含有量を調整することによって、さらに位相差値の 安定したセルロースエステルフィルムを提供することができるようになつたのである。 [0038] In addition, it is considered that the method of the present invention makes it difficult to produce a mass of fine particles having acicular and birefringence in the dope, so that it is considered that the retardation stability is excellent and the haze is reduced. Fine particles having birefringence may form lumps of various sizes in the dope, and large ones need to be filtered and removed. In this case, the amount of fine particles having a needle shape and birefringence contained in the dope is reduced, so that it is presumed that a desired phase difference value force is shifted. Filtration filter in which the amount of particulate change is not always constant It is thought to change due to clogging of the filter or fluctuations in the filtration pressure. It was thought that the desired phase difference value could not be obtained if there were many small lumps. As a result of intensive studies to solve this problem, a cellulose ester film is produced by casting a dope containing fine particles having a needle shape and birefringence, a cellulose ester and a solvent on a support, and then drying the substrate. The method includes a step of stretching in any of the drying steps, a step of measuring the birefringence of the stretched film, and the results obtained in the step of measuring the birefringence are included in the dope By adjusting the content of the fine particles, a cellulose ester film having a more stable retardation value can be provided.
[0039] 本発明の方法によって、ドープ中で塊等が生じにくくなつた分、添加した微粒子が 配向しやすくなり、位相差値を効率よく発現させることができるようになった。このため 、針状で複屈折を有する微粒子の添加量も少なくでき、生産性も高めることができた のである。 [0039] According to the method of the present invention, the added fine particles are easily oriented as much as lump and the like are less likely to occur in the dope, and the retardation value can be efficiently expressed. For this reason, the amount of needle-shaped and birefringent fine particles added can be reduced, and productivity can be improved.
[0040] また、添加した微粒子は、配向させることで位相差をより多く発現させることができる 。配向させる方法としてはフィルム作製時にフィルムを TDまたは MDに延伸する方法 、あるいは流延時にドープの流れを作り、この流れに沿う形で粒子を配向させる方法 等を取ることが可能である。さらに電場や磁場等で粒子の配向を促進することも可能 である。 [0040] Further, the added fine particles can be made to express more phase difference by being oriented. Examples of the orientation method include a method in which the film is stretched to TD or MD at the time of film production, or a method in which a flow of dope is formed at the time of casting and the particles are oriented along this flow. Furthermore, it is possible to promote particle orientation with an electric field or magnetic field.
[0041] 以下、本発明について詳細に説明する。 [0041] Hereinafter, the present invention will be described in detail.
[0042] 〔微粒子分散液を形成する材料〕 [Material for forming fine particle dispersion]
(針状で複屈折を有する微粒子) (Acicular fine particles with birefringence)
本発明で用いる針状で複屈折を有する微粒子 (以下、複屈折性微粒子ともいう)は 、針状で複屈折を有していれば特に限定されない。 The needle-shaped fine particles having birefringence (hereinafter also referred to as birefringent fine particles) used in the present invention are not particularly limited as long as they are needle-shaped and have birefringence.
[0043] 複屈折性微粒子としては、 WO01Z0253643あるいは特開 2004— 109355号に 記載の複屈折性微粒子を用いることができる。例えば、炭酸カルシウム、炭酸ストロン チウム、炭酸マグネシウム、炭酸マンガン、炭酸コバルト、炭酸亜鉛、炭酸バリウム等 の種々の炭酸塩、酸化チタンに代表される種々の酸化物、 MgSO - 5Mg (OH) · 3 [0043] As the birefringent fine particles, birefringent fine particles described in WO01Z0253643 or JP-A-2004-109355 can be used. For example, various carbonates such as calcium carbonate, strontium carbonate, magnesium carbonate, manganese carbonate, cobalt carbonate, zinc carbonate, barium carbonate, etc., various oxides typified by titanium oxide, MgSO-5Mg (OH) · 3
4 2 4 2
Η 0、 6CaO - 6SiO ·Η 0、 9A1 Ο · 2Β Ο等の複屈折性ウイスカ一等が挙げられる [0044] 例えば、正方晶系、六方晶系及び菱面体晶系は一軸性複屈折性結晶、斜方晶系 、単斜晶系及び三斜晶系の結晶が好ましく用いられる。また、これらは単結晶であつ てもよいし、多結晶であってもよい。 Birefringent whisker such as Η 0, 6CaO-6SiO · Η 0, 9A1 Ο · 2Β For example, tetragonal, hexagonal and rhombohedral crystals are preferably uniaxial birefringent crystals, orthorhombic, monoclinic and triclinic crystals. These may be single crystals or polycrystals.
[0045] また、ポリスチレンある 、はアクリル榭脂の棒状もしくは短繊維状粒子等も好ましく 用いられる。例えばポリスチレン榭脂あるいはアクリル榭脂を有し、極細繊維を細かく 切断して製造した短繊維状の粒子であってもよ ヽ。これらの繊維は製造過程で延伸 されていることが複屈折性を発現しやすくなるため好ましい。また、これらの粒子に含 まれて 、る榭脂は架橋されて 、ることが好まし!/、。 [0045] Also, polystyrene or acrylic resin rod-like or short fiber-like particles are preferably used. For example, it may be a short fiber particle having polystyrene resin or acrylic resin and manufactured by finely cutting ultrafine fibers. These fibers are preferably stretched during the manufacturing process because they easily develop birefringence. In addition, it is preferable that the rosin contained in these particles is crosslinked! /.
[0046] しかし、これらに限られるわけではなぐ前述の大きさ、針状比等の要件を満たせば 、種々のものが利用可能である。 [0046] However, various things can be used as long as the above-mentioned requirements such as size and needle ratio are satisfied.
[0047] これらの複屈折性微粒子は 10〜500nmの長径 (絶対最大長)で針状比が 2以上 であることが好ましぐ特に針状比が 2〜: LOOであることが好ましぐ 3〜30であること 力 Sさらに好ましい。針状比は、微粒子の絶対最大長と対角幅力も下式によって求めら れる。これは微粒子もしくはフィルム中に含まれる微粒子の電子顕微鏡観察によって 得られる画像データ力も求めることができる。 [0047] These birefringent fine particles preferably have a major axis (absolute maximum length) of 10 to 500 nm and an acicular ratio of 2 or more, and particularly preferably an acicular ratio of 2 to LOO. It is preferably 3-30. For the acicular ratio, the absolute maximum length and the diagonal width force of the fine particles are also obtained by the following equation. This can also determine the image data force obtained by electron microscopic observation of fine particles or fine particles contained in the film.
[0048] 針状比 =絶対最大長 Z対角幅 [0048] Needle ratio = absolute maximum length Z diagonal width
対角幅とは、絶対最大長に平行な 2本の直線で投影された粒子の像をはさんだとき の 2直線間の最短距離である。 Diagonal width is the shortest distance between two straight lines when the image of a particle projected with two straight lines parallel to the absolute maximum length is sandwiched between them.
[0049] 複屈折性微粒子は、シランカップリング剤、チタネートカップリング剤等により表面処 理されて!/、ることが好まし!/、。 [0049] It is preferable that the birefringent fine particles are surface-treated with a silane coupling agent, a titanate coupling agent, or the like! /.
[0050] 複屈折性微粒子の複屈折性につ!、ては、次のように定義する。複屈折性微粒子の 長径方向に偏光した光に対する屈折率を npr、長径方向に直交する方向に偏光した 光に対する平均屈折率を nvtとする。複屈折性微粒子の複屈折 Δ ηは、下記の式で 定義される。 [0050] The birefringence of the birefringent fine particles is defined as follows. The refractive index for light polarized in the major axis direction of the birefringent fine particle is npr, and the average refractive index for light polarized in the direction perpendicular to the major axis direction is nvt. The birefringence Δη of the birefringent fine particle is defined by the following equation.
[0051] A n=npr-nvt [0051] A n = npr-nvt
すなわち、複屈折性微粒子の長径方向の屈折率が、それに直交する方向の平均 屈折率よりも大きければ正の複屈折、その逆であれば負の複屈折となる。 That is, if the refractive index in the major axis direction of the birefringent fine particles is larger than the average refractive index in the direction orthogonal thereto, positive birefringence is obtained, and if it is vice versa, negative birefringence is obtained.
[0052] 本発明で使用される複屈折性微粒子の持つ複屈折の絶対値には特に制限はない 力 0. 01-0. 3であることが好ましぐ 0. 05-0. 3であることがさらに好ましい。 [0052] The absolute value of the birefringence of the birefringent fine particles used in the present invention is not particularly limited. A force of 0.01-0.3 is preferred, and 0.05-0.3 is more preferred.
[0053] 正の複屈折性を有する複屈折性結晶としては、 MgSO · 5Mg (OH) · 3H 0、 6C [0053] Birefringent crystals having positive birefringence include MgSO · 5Mg (OH) · 3H 0, 6C
4 2 2 aO - 6SiO ·Η 0、 9A1 O · 2Β O、 TiO (ルチル型結晶)が挙げられる。負の複屈折 4 2 2 aO-6SiO · Η 0, 9A1 O · 2Β O, TiO (rutile crystal). Negative birefringence
2 2 2 3 2 3 2 2 2 2 3 2 3 2
性を示す複屈折性結晶としては、炭酸カルシウム、炭酸ストロンチウム等が挙げられ る。 Examples of the birefringent crystal exhibiting properties include calcium carbonate and strontium carbonate.
[0054] 針状結晶の場合は結晶の長い方向の屈折率がそれとは直行する方向の屈折率よ りも小さい材料を意味する。 [0054] In the case of acicular crystals, it means a material whose refractive index in the long direction of the crystal is smaller than the refractive index in the direction perpendicular thereto.
[0055] 〈炭酸塩微粒子〉 <Carbonate fine particles>
炭酸塩微粒子は、均一沈殿法あるいは炭酸ガス化合法等によって製造することが できる。 The carbonate fine particles can be produced by a uniform precipitation method or a carbon dioxide compounding method.
[0056] 例えば、特開平 3— 88714号、特公昭 55— 51852号、特開昭 59— 223225号等 に記載の方法で製造することができる。 For example, it can be produced by the methods described in JP-A-3-88714, JP-B-55-51852, JP-A-59-223225, and the like.
[0057] 炭酸ストロンチウム結晶は、水に溶解したストロンチウムイオンと炭酸イオンとを接触 させて得ることができる。炭酸イオンは、ストロンチウム化合物を含有する溶液中に炭 酸ガスをパブリングする方法等によって添加したり、もしくは炭酸イオンを発生する物 質を添加し、反応もしくは分解させて得ることができる。例えば、特開 2004— 35347 号に記載の方法で炭酸ストロンチウム結晶微粒子を製造することができ、この方法で 得られた炭酸ストロンチウム微粒子が複屈折性微粒子として好ましく用いることができ る。炭酸ガスを発生させる物質としては尿素が挙げられ、尿素の加水分解酵素を併 用して発生した炭酸ガスイオンとストロンチウムイオンとを反応させて炭酸ストロンチウ ム微粒子を得ることができる。微細な結晶を得るためには、できるだけ温度を下げて 反応させることが好ましい。氷点下以下に冷却することが微細な結晶粒子を得ること ができるため好ましい。例えば、凝固点降下物質としてエチレングリコール類等の有 機溶媒を添加することも好ましぐ凝固点が氷点下 5°Cを下回るように添加することが 好ましい。これによつて、長径方向の平均粒径が 500nm以下の炭酸ストロンチウムの 微粒子を得ることができる。 [0057] The strontium carbonate crystal can be obtained by bringing strontium ions dissolved in water into contact with carbonate ions. Carbonate ions can be obtained by adding carbon dioxide gas to a solution containing a strontium compound by a method such as publishing carbon dioxide, or by adding a substance that generates carbonate ions to react or decompose. For example, strontium carbonate crystal fine particles can be produced by a method described in JP-A-2004-35347, and strontium carbonate fine particles obtained by this method can be preferably used as birefringent fine particles. Examples of the substance that generates carbon dioxide include urea, and strontium carbonate fine particles can be obtained by reacting carbon dioxide ions and strontium ions generated together with urea hydrolase. In order to obtain fine crystals, it is preferable to lower the temperature as much as possible. Cooling below the freezing point is preferable because fine crystal particles can be obtained. For example, it is also preferable to add an organic solvent such as ethylene glycol as a freezing point depressing substance. It is preferable to add so that the freezing point is below 5 ° C below freezing point. This makes it possible to obtain fine particles of strontium carbonate having an average particle size in the major axis direction of 500 nm or less.
[0058] 炭酸ストロンチウムは二軸性の複屈折結晶であり、特開 2004— 35347号によれば 、それぞれの光学軸方向の屈折率は、 n(na, nb, nc) = (l. 520, 1. 666, 1. 669 )であり、針状結晶の長軸方向は、屈折率 1. 520の光学軸方向とほぼ一致すること が報告されている。そのため、針状結晶の配向方向に対して負の複屈折効果を持つ 。この炭酸ストロンチウム結晶微粒子は、針状 (棒状)の形態であるため、粘性のある 媒体内に分散させた状態で応力を作用させることにより、統計的に所定の方向に配 向させることができる。 [0058] Strontium carbonate is a biaxial birefringent crystal. According to Japanese Patent Laid-Open No. 2004-35347, the refractive index in each optical axis direction is n (na, nb, nc) = (l. 520, 1.666, 1.669 It has been reported that the long axis direction of the acicular crystal is almost the same as the optical axis direction of refractive index 1.520. Therefore, it has a negative birefringence effect with respect to the orientation direction of the acicular crystal. Since the strontium carbonate crystal particles are in a needle-like (rod-like) form, they can be statistically oriented in a predetermined direction by applying a stress in a state of being dispersed in a viscous medium.
[0059] 炭酸ストロンチウム結晶の具体的な製造方法を以下に示す。 [0059] A specific method for producing strontium carbonate crystals is shown below.
[0060] 合成例 1 [0060] Synthesis Example 1
水 375g【こ対し、尿素 81. 75g (水【こ対し 21. 8質量0 /0)、 ϊ¾酸ストロンチウム 30. 75 g (水に対し 8. 2質量%)を添加した。さらに反応を氷点下で行なうために反応液に有 機溶媒としてエチレングリコールを 75. OOg (水に対し 20質量0 /0)添加した。この溶液 を反応容器へ入れ、超音波を照射しながら、攪拌し、冷却した。 Against water 375g [This, urea 81. 75 g (water [this against 21.8 mass 0/0) were added ϊ¾ strontium 30. 75 g (2 wt% 8. in water). Further reaction (20 mass 0/0 in water) 75. OOG ethylene glycol as organic solvent to the reaction solution to perform below the freezing point was added. This solution was put into a reaction vessel, stirred and cooled while being irradiated with ultrasonic waves.
[0061] 攪拌モーターとして新東科学株式会社製、スリーワンモーター BLh600を、超音波 照射機能付ウォーターバスとして本多電子株式会社製、超音波洗浄器 W— 113MK II、クーラーとしてトーマス科学機器株式会社製、密閉タンク型ハンディクーラー T RL— C13を用いた。 [0061] Shinto Kagaku Co., Ltd., three-one motor BLh600 as an agitation motor, Honda Electronics Co., Ltd. as a water bath with ultrasonic irradiation function, ultrasonic cleaner W-113MK II, manufactured by Thomas Scientific Instruments Co., Ltd. as a cooler A closed tank type handy cooler TRL-C13 was used.
[0062] クーラーにより、ウォーターバス中のエチレングリコール系不凍液(トーマス科学機 器株式会社製、ナイブライン (登録商標))を循環させることにより、反応液の温度を — 5°Cまで下げ、—5°Cに保った。続いて消化酵素 Urease 1. 50gを反応液に添カロし た。消化酵素添加後、反応液中では結晶の析出が始まり、白濁した。反応液の温度 を 5°Cに保ちながら、 12時間反応させた。 [0062] By circulating an ethylene glycol antifreeze (Thomas Scientific Instruments Co., Ltd., Nybrine (registered trademark)) in a water bath with a cooler, the temperature of the reaction solution is lowered to -5 ° C, and -5 ° Kept at C. Subsequently, 1.50 g of digestive enzyme Urease was added to the reaction solution. After the digestive enzyme was added, crystals started to precipitate in the reaction solution and became cloudy. The reaction was continued for 12 hours while maintaining the temperature of the reaction solution at 5 ° C.
[0063] その後、反応液の温度を 20°Cまで上げ、 20°Cに保ちながら 12時間、結晶を熟成さ せた。得られた結晶をろ過により取り出し、乾燥させた。乾燥後の結晶の走査型電子 顕微鏡 (SEM)観察写真から、長さが 500nm以下 (おおよそ平均 400nm程度)の炭 酸ストロンチウム針状結晶微粒子が得られて 、る。 [0063] Thereafter, the temperature of the reaction solution was raised to 20 ° C, and the crystals were aged for 12 hours while maintaining the temperature at 20 ° C. The obtained crystal was taken out by filtration and dried. From the scanning electron microscope (SEM) photograph of the dried crystals, strontium carbonate needle crystal particles having a length of 500 nm or less (approximately 400 nm on average) are obtained.
[0064] 合成例 2 [0064] Synthesis Example 2
水 300gに対し、メタノール 60g (水に対し 20質量0 /0)と、水酸化ストロンチウム八水 和物 80g (水に対し 26. 7質量%)とをカ卩えた懸濁液を調製した。この懸濁液を反応 容器に入れ、生成した粒子の凝集をできる限り防ぎつつ、反応系にエネルギーを与 えて結晶核の生成を促すために、攪拌モーター (新東科学株式会社製、スリーワン モーター BLh600)によって懸濁液を撹拌した。さらに、超音波照射機能付ウォータ 一バス (本多電子株式会社製、超音波洗浄器 W— 113MK— Π)によって超音波を 照射した。懸濁液の温度を— 10°Cに保っためにクーラー(トーマス科学機器株式会 社製、密閉タンク型ハンディクーラー TRL—C13)を用いてウォーターバス中の巿販 のエチレングリコール系不凍液 (トーマス科学機器株式会社製、ナイブライン (登録商 標))を循環させた。 In water 300 g, methanol 60 g (20 mass 0/0 in water) to prepare a suspension of example Tooka卩(26.7 wt% in water) strontium hydroxide octahydrate 80 g. This suspension is put into a reaction vessel, and energy is given to the reaction system while preventing aggregation of the generated particles as much as possible. In order to promote the formation of crystal nuclei, the suspension was stirred with a stirring motor (manufactured by Shinto Kagaku Co., Ltd., Three-One Motor BLh600). Furthermore, ultrasonic waves were irradiated by a water bath with an ultrasonic irradiation function (manufactured by Honda Electronics Co., Ltd., ultrasonic cleaner W-113MK-Π). In order to keep the temperature of the suspension at 10 ° C, an ethylene glycol antifreeze (Thomas Science Co., Ltd.) sold in a water bath using a cooler (Tomas Scientific Instruments Co., Ltd., closed tank type handy cooler TRL—C13). Equipment manufactured by Nybrine (registered trademark) was circulated.
[0065] COガスと Nガスをガス混合器(コフロック株式会社、 MiNi—Gascom PMG—1 [0065] CO gas and N gas gas mixer (Koflock Co., Ltd., MiNi—Gascom PMG—1
2 2 twenty two
)を用いて、体積比で CO: N = 30 : 70の割合で混合し、懸濁液中に 200mlZmin ) And mix in a volume ratio of CO: N = 30: 70 and in suspension 200mlZmin
2 2 twenty two
の流量で導入した。 pHが 7付近で安定するまで、この懸濁液中にの混合ガスを導入 した後、混合ガス導入を止めた。 Introduced at a flow rate of. The mixed gas was introduced into this suspension until the pH was stable at around 7, and then the mixed gas introduction was stopped.
[0066] この懸濁液とは別にシランカップリング溶液を調製した。水 40gに対し、酢酸を加え PH5. 3程度とし、さらにシランカップリング剤(3—ダリシドォキシプロピルトリメトキシ シラン)を添加し、約 3時間撹拌することにより調製した。 [0066] A silane coupling solution was prepared separately from this suspension. Acetic acid was added to 40 g of water to a pH of about 5.3, and a silane coupling agent (3-dalicydoxypropyltrimethoxysilane) was further added and stirred for about 3 hours.
[0067] シランカップリング剤の量は、炭酸ストロンチウムに対して 30質量%とした。調製し たシランカップリング溶液を懸濁液へカ卩え、 24時間攪拌モーターによって攪拌しなが ら、表面処理を行った。未反応分を取り除くため、懸濁液を 0. 1 μ mポアサイズの濾 紙で吸引濾過し、生成物を 500mlのアセトン中に入れて 24時間撹拌して洗浄し、も う一度濾過してできた生成物を真空乾燥機で乾燥させた。得られた結晶の電子顕微 鏡によって観察し、平均長さ 200nm以下の炭酸ストロンチウム結晶を得た。 [0067] The amount of the silane coupling agent was 30% by mass with respect to strontium carbonate. The prepared silane coupling solution was added to the suspension, and surface treatment was performed while stirring with a stirring motor for 24 hours. In order to remove unreacted components, the suspension can be suction filtered through a 0.1 μm pore size filter paper, and the product can be washed by stirring in 500 ml of acetone for 24 hours and filtered again. The product was dried in a vacuum dryer. The obtained crystals were observed with an electron microscope to obtain strontium carbonate crystals having an average length of 200 nm or less.
[0068] 本発明にお ヽて、針状で複屈折を有する微粒子は、有機溶媒と後述の微粒子の分 散用榭脂とともに微粒子分散液に分散される。このようにして調製された針状で複屈 折を有する微粒子分散液を用いることによって、位相差の安定したセルロースエステ ルフィルムを得ることができ、光学補償フィルムとして利用することができるようになつ た。 [0068] In the present invention, acicular and birefringent fine particles are dispersed in a fine particle dispersion together with an organic solvent and a fine particle dispersing resin described below. By using the needle-shaped and finely divided fine particle dispersion prepared in this way, a cellulose ester film having a stable retardation can be obtained and can be used as an optical compensation film. .
[0069] (針状で複屈折を有する微粒子の分散用榭脂) [0069] (Acid for dispersing fine particles having needle shape and birefringence)
針状で複屈折を有する微粒子の分散用榭脂は 3, 000〜200, 000の重量平均分 子量であることが好ましぐ 3, 000-90, 000の重量平均分子量であることがより好 ましい。 It is preferable that the weight average molecular weight of 3,000 to 200,000 is used for dispersing fine particles of acicular and birefringent particles. More preferably, the weight average molecular weight is 3,000 to 90,000. Good Good.
[0070] 針状で複屈折を有する微粒子の分散用榭脂は、エチレン性不飽和単量体単位を 有する単独重合体または共重合体、アクリル酸またはメタクリル酸エステル単独重合 体または共重合体、メタクリル酸メチルエステル単独重合体または共重合体、セル口 ースエステル、セルロースエーテルポリウレタン榭脂、ポリカーボネート榭脂、ポリエス テル榭脂、エポキシ榭脂及びケトン樹脂から選択される少なくとも 1種であることが好 ま ヽ。セルロースエステルを分散用榭脂として用いる場合は総ァシル基置換度 2. 0〜2. 8であること力 子まし!/ヽ。 [0070] Needle-like fine particles for dispersing fine birefringence are homopolymers or copolymers having ethylenically unsaturated monomer units, acrylic acid or methacrylic acid ester homopolymers or copolymers, It is preferably at least one selected from methacrylic acid methyl ester homopolymer or copolymer, cellulose ester, cellulose ether polyurethane resin, polycarbonate resin, polyester resin, epoxy resin and ketone resin.ヽ. When cellulose ester is used as a dispersing resin, the total degree of acyl substitution is 2.0 to 2.8.
[0071] これらの榭脂は、溶液流延に使用される高濃度のセルロースエステル溶液であるド ープ(セルロース濃度 15〜30質量%)に含有させても、ヘイズの上昇が少なぐ均一 なフィルムを形成することができる榭脂である。 [0071] Even if these coffins are contained in a dope (cellulose concentration 15 to 30% by mass) which is a high-concentration cellulose ester solution used for solution casting, a uniform haze increase is small. It is a resin capable of forming a film.
[0072] 針状で複屈折を有する微粒子を含有する微粒子分散液において、その分散用の 榭脂の濃度は 0. 1〜10質量%であることが好ましい。また、この分散液において微 粒子の濃度は 0. 2〜 10質量%であることが好ましい。 [0072] In the fine particle dispersion containing fine particles having a needle shape and birefringence, the concentration of the resin for the dispersion is preferably 0.1 to 10% by mass. Further, the concentration of fine particles in this dispersion is preferably 0.2 to 10% by mass.
[0073] 本発明においては、微粒子分散液の粘度を 10〜500mPa' sの範囲にコントロー ルすることが好ましい。 [0073] In the present invention, it is preferable to control the viscosity of the fine particle dispersion in the range of 10 to 500 mPa's.
[0074] そこで、本発明者らは、種々の榭脂について、榭脂の種類、分子量を変化させて検 討した結果、榭脂については下記のようなものが好ましぐまた、重量平均分子量に ついては、 3, 000-90, 000のものであれば広範囲の榭脂を使用することにより微 粒子分散液の分散状態を著しく改善することができるば力りでなぐセルロースエステ ル溶液との相溶性もよぐさらに塊が発生しにくいドープを形成することもできることを 見い出した。重量平均分子量について、より好ましくは 5, 000-50, 000、さらには 10, 000-30, 000のものが好ましい。榭脂としては、特に限定がなく従来公知のも のを広く使用することができるが、下記のごとき榭脂がより好適に使用できる。 [0074] Therefore, as a result of studying various types of fats and oils by changing the type and molecular weight of the fats, the present inventors prefer the followings for the fats, and also the weight average molecular weight. In the case of 3,000-90,000, the dispersion state of the fine particle dispersion can be remarkably improved by using a wide range of coagulants. It has been found that it is possible to form a dope that is more soluble and less prone to lumping. The weight average molecular weight is more preferably 5,000-50,000, and further preferably 10,000-30,000. There is no particular limitation on the resin, and conventionally known resins can be widely used, but the following resins can be used more suitably.
[0075] 本発明に係る微粒子分散液にお!、て好ましく用いられる榭脂として、エチレン性不 飽和単量体単位を有する単独重合体または共重合体を挙げることができ、より好まし くは、ポリアクリル酸メチル、ポリアクリル酸ェチル、ポリアクリル酸プロピル、ポリアタリ ル酸シクロへキシル、アクリル酸アルキルの共重合体、ポリメタクリル酸メチル、ポリメ タクリル酸ェチル、ポリメタクリル酸シクロへキシル、メタクリル酸アルキルエステル共 重合体等のアクリル酸またはメタクリル酸エステルの単独重合体または共重合体であ り、さらにアクリル酸またはメタクリル酸のエステルは透明性、相溶性に優れ、アクリル 酸エステルまたはメタクリル酸エステル単位を有する単独重合体または共重合体、特 に、アクリル酸またはメタクリル酸メチル単位を有する単独重合体または共重合体が 好ましい。具体的にはポリメタクリル酸メチルが好ましい。ポリアクリル酸またはポリメタ クリル酸シクロへキサンのようなアクリル酸またはメタクリル酸の脂環式アルキルエステ ルは耐熱性が高ぐ吸湿性が低い、複屈折が低い等の利点を有し好ましい。 [0075] Examples of the resin preferably used in the fine particle dispersion according to the present invention include a homopolymer or copolymer having an ethylenically unsaturated monomer unit, and more preferably. , Polymethyl acrylate, polyethyl acrylate, polypropyl acrylate, polycyclohexyl acrylate, alkyl acrylate copolymer, polymethyl methacrylate, polymer A homopolymer or copolymer of acrylic acid or methacrylic acid ester such as ethyl acrylate, polycyclohexyl methacrylic acid, alkyl methacrylate ester copolymer, and acrylic acid or methacrylic acid ester is transparent, A homopolymer or copolymer having excellent compatibility and having an acrylate or methacrylate unit, particularly a homopolymer or copolymer having an acrylic acid or methyl methacrylate unit is preferred. Specifically, polymethyl methacrylate is preferable. An alicyclic alkyl ester of acrylic acid or methacrylic acid such as polyacrylic acid or polymethacrylic acid cyclohexane is preferred because it has advantages such as high heat resistance, low hygroscopicity and low birefringence.
[0076] この他の榭脂としては、例えば、セルロースアセテート、セルロースアセテートプロピ ォネート、セルロースアセテートブチレート等のァシル基の置換度が 1. 8〜2. 80の セノレロースエステノレ榭旨;セノレロースメチノレエーテノレ、セノレロースェチノレエーテノレ、 セルロースプロピルエーテル等のアルキル基置換度 2. 0〜2. 80のセルロースエー テル榭脂;アルキレンジカルボン酸とジァミンとの重合物のポリアミド榭脂;アルキレン ジカルボン酸とジオールとの重合物、アルキレンジオールとジカルボン酸との重合物 、シクロへキサンジカルボン酸とジオールとの重合物、シクロへキサンジオールとジカ ルボン酸との重合物、芳香族ジカルボン酸とジオールとの重合物等のポリエステル榭 脂;ポリ酢酸ビニル、酢酸ビニル共重合体等の酢酸ビニル榭脂;ポリビニルァセター ル、ポリビニルブチラール等のポリビニルァセタール榭脂;下記に示すようなエポキシ 榭脂、下記に示すようなケトン樹脂、アルキレンジイソシアナートとアルキレンジォー ルの線状重合物等の下記に示すようなポリウレタン榭脂等を挙げることができ、これら 力も選ばれる少なくとも一つを含有することが好ましい。エポキシ榭脂としては、 1分 子中にエポキシ基を 2個以上持ったィ匕合物が、開環反応によって榭脂を形成したも ので、以下に示すようなエポキシ榭脂を挙げることができ、代表的な市販品としてァラ ルダイド EPN1179及びァラルダイド AER260 (旭チノ (株)製)がある。なお、ァラル ダイド EPN 1179は重量平均分子量が約 405である。 nは重合度を示す。 [0076] Other examples of the resin include cellulose acetate, cellulose acetate propionate, cellulose acetate butyrate and the like having a acyl group substitution degree of 1.8 to 2.80; Alkyl group substitution degree 2.0 to 2.80 cellulose ether resin, such as methylenoatenore, senorelose ethinoreatenore, cellulose propyl ether; polyamide resin of polymer of alkylene dicarboxylic acid and diamine; Polymer of alkylene dicarboxylic acid and diol, Polymer of alkylene diol and dicarboxylic acid, Polymer of cyclohexane dicarboxylic acid and diol, Polymer of cyclohexane diol and dicarboxylic acid, Aromatic dicarboxylic acid and Polyester resin such as polymer with diol; polyvinyl acetate, vinyl acetate Polyvinyl acetate resin such as coalescence; polyvinylacetal resin such as polyvinylacetal and polyvinylbutyral; epoxy resin as shown below, ketone resin as shown below, linear form of alkylene diisocyanate and alkylenediol Examples thereof include polyurethane resin as shown below, and it is preferable to contain at least one selected from these forces. As epoxy resin, a compound having two or more epoxy groups in one molecule forms a resin by a ring-opening reaction, and examples thereof include the following epoxy resins. Typical commercial products are Alraldide EPN1179 and Alaldide AER260 (manufactured by Asahi Chino Co., Ltd.). It should be noted that LARAL DIDE EPN 1179 has a weight average molecular weight of about 405. n represents the degree of polymerization.
[0077] [化 1] [0077] [Chemical 1]
[0078] また、ケトン樹脂としては、ビニルケトン類を重合して得られるもので、以下に示すよ うなケトン樹脂を挙げることができ、代表的な市販品として、ハイラック 110及びハイラ ック 110H (日立化成 (株)製)がある。 nは重合度を示す。 [0078] Further, the ketone resin is obtained by polymerizing vinyl ketones, and examples thereof include the following ketone resins. Typical commercial products include Hilac 110 and Hilac 110H ( Hitachi Chemical Co., Ltd.). n represents the degree of polymerization.
[0079] [化 2] ハイラック 110 [0079] [Chemical 2] Hi rack 110
ハイラック 110H High rack 110H
[0080] 上記の榭脂について、本発明者らは、さらに、後述のような分散方法を工夫するこ とにより、上記重量平均分子量範囲外(3, 000未満、 90, 000を超える)ものであつ ても良好な微粒子の分散性が改善でき、凝集性のほとんどな 、微粒子分散液を形成 することができることを見い出した。 [0080] With regard to the above-mentioned rosin, the present inventors have further devised a dispersion method as described below, so that they are outside the above weight average molecular weight range (less than 3,000, more than 90,000). In any case, it was found that the fine particle dispersibility can be improved and a fine particle dispersion can be formed with almost no aggregation.
[0081] 上記の榭脂は重量平均分子量に制限なく使用することができるが、重量平均分子 量が小さい方が使用しやすぐ重量平均分子量として 300〜40, 000程度の範囲が 好ましく、 500〜20, 000力より好ましく、 5, 000〜20, 000力 ^さらに好まし!/、。重量 平均分子量が小さ 、程ドープのセルロースエステルとの相溶性、微粒子の分散性に 優れ、大き 、程少量の榭脂で微粒子分散液の粘度を調整することができるため好ま しい。 [0081] The above-mentioned rosin can be used without limitation on the weight average molecular weight, but the smaller the weight average molecular weight, the easier it is to use, and the weight average molecular weight is preferably in the range of about 300 to 40,000, 500 to More preferable than 20,000 power, 5,000 to 20,000 power ^ More preferable! The smaller the weight average molecular weight, the better the compatibility with the dope cellulose ester and the better the dispersibility of the fine particles, and the larger the fine particle dispersion, the more preferable the viscosity of the fine particle dispersion can be adjusted.
[0082] (分散剤) [0082] (Dispersant)
本発明で用いられる微粒子分散液あるいはドープには、分散剤を含有することが 好ましい。分散剤の添加量は、セルロースエステルに対して 0. 002〜2質量0 /0が好 ましぐ 0. 01〜1質量%がより好ましい。分散剤としては、特に高分子分散剤が好ま しく用いられ、ノ-オン系高分子分散剤、ァ-オン系高分子分散剤、カチオン系高分 子分散剤が適宜選択される。 The fine particle dispersion or dope used in the present invention preferably contains a dispersant. The addition amount of the dispersant is from 002 to 2 mass 0/0 0. the cellulose ester is more preferably good Mashigu 0.01 to 1 mass%. As the dispersant, a polymer dispersant is particularly preferably used, and a non-one polymer dispersant, a char-on polymer dispersant, and a cationic polymer dispersant are appropriately selected.
[0083] 固体微粒子を溶媒中あるいは高分子組成物溶液中に均一に分散するために、固 体微粒子に吸着する高分子分散剤が用いられることは知られている。高分子分散剤 は、固体微粒子の表面に吸着層を形成し、力かる吸着層が固体微粒子間に斥力を 生じせしめることにより固体微粒子の凝集を妨げる。微粒子を分散させる高分子分散 剤として用いられる高分子には、単独のモノマーからなるホモポリマー、複数のモノマ 一からなるランダムコポリマー等が挙げられる力 良好な分散性能を得るために、従 来より、固体微粒子と相互作用して吸着する部分と、溶媒和して固体微粒子表面か ら液体中に溶け拡がる部分の双方を 1分子内に複数含み、力かる 2つの作用を 1分 子内で機能分担させた複雑な構造を有する高分子分散剤が考案されており、具体 的には力かる 2つの作用が機能分担されている櫛型高分子等が良好な高分子分散 剤として知られている。本発明ではこれらの高分子分散剤がドープもしくは微粒子分 散液に含まれることが好まし 、。 [0083] In order to uniformly disperse solid fine particles in a solvent or a polymer composition solution, it is known that a polymer dispersant that adsorbs to the solid fine particles is used. The polymer dispersant forms an adsorption layer on the surface of the solid fine particles, and the powerful adsorption layer exerts repulsive force between the solid fine particles. This prevents the solid fine particles from aggregating. The polymer used as a polymer dispersing agent to disperse the fine particles includes a homopolymer composed of a single monomer, a random copolymer composed of a plurality of monomers, etc. In order to obtain good dispersion performance, Each molecule contains both a part that interacts and adsorbs with solid particles and a part that dissolves and spreads from the surface of solid particles into the liquid. In particular, polymer dispersants having a complicated structure have been devised, and specifically, comb polymers in which two powerful functions are shared are known as good polymer dispersants. In the present invention, these polymer dispersants are preferably contained in the dope or fine particle dispersion.
[0084] 高分子分散剤としては、特開 2001— 162934号の一般式 (I)あるいは一般式 (Π) 記載の高分子分散剤、特開 2004— 97955号に記載の高分子分散剤、特開 2001 - 260265号の段落番号 [0024]〜 [0027]に記載のァニオン性高分子分散剤、特 開平 8— 337560号に記載のポリオキシプロピレン脂肪酸アル力ノールアミドィ匕合物 の混合物、特開平 9— 20740号に記載のポリオキシプロピレン脂肪酸イソプロパノー ルアミド混合物、特開平 9— 192470号、同 9— 313917号に記載の分散剤、特開平 11 197485号に記載の分散剤、特開 2004— 89787号に記載の分散剤等が挙げ られる力 これらのみに限定されるものではない。例えば、 F— 1000、 KF— 1525、ヒ ノアク Γ6000、同 7000、同 8000、同 8000E、 KM— 1300M (川研ファインケミカ ル株式会社製)等がある。このほか、ポリエチレングリコール、ポリプロピレングリコー ル、ポリビュルメチルエーテル、ポリ酢酸ビュル、ポリビュルアルコール、ポリ N ビ- ルピロリドン、ポリ(2—メチルー 2—ォキサゾリン)、ポリ(2—ェチルー 2—ォキサゾリン )等が挙げられる。 [0084] Examples of the polymer dispersant include a polymer dispersant described in general formula (I) or general formula (Π) in JP-A-2001-162934, a polymer dispersant described in JP-A-2004-97955, A mixture of an anionic polymer dispersant described in paragraph Nos. [0024] to [0027] of JP-A-2001-260265, a polyoxypropylene fatty acid alcohol compound described in JP-A-8-337560, and JP-A-9 — Polyoxypropylene fatty acid isopropanolamide mixture described in No. 20740, dispersant described in JP-A-9-192470, JP-A-9-313917, dispersant described in JP-A-11-197485, JP-A-2004-89787 Forces including listed dispersants and the like. It is not limited to these. Examples include F-1000, KF-1525, Hinoac Γ6000, 7000, 8000, 8000E, KM-1300M (manufactured by Kawaken Fine Chemical Co., Ltd.). In addition, polyethylene glycol, polypropylene glycol, polybutyl methyl ether, polyacetic acid butyl, polybulol alcohol, poly N-vinylpyrrolidone, poly (2-methyl-2-oxazoline), poly (2-ethyl-2-oxazoline), etc. Is mentioned.
[0085] 分散剤の含有量は、ドープもしくは微粒子分散液中に 0. 0001〜1質量%であるこ とが好ましい。 [0085] The content of the dispersant is preferably 0.0001 to 1% by mass in the dope or fine particle dispersion.
[0086] 〔ドープを形成する材料〕 [0086] [Material for forming dope]
本発明にお 、て、ドープはセルロースエステル及び有機溶媒及び高 、針状比を有 する針状で複屈折を有する微粒子を含有した溶液であり、これをもって溶液流延製 膜しセルロースエステルフィルムを形成せしめるものである。 [0087] (セルロースエステル) In the present invention, the dope is a solution containing a cellulose ester, an organic solvent, and fine particles having acicular and birefringence having a high acicular ratio, and this is used to cast a solution to form a cellulose ester film. It is to be formed. [0087] (cellulose ester)
本発明に用いられるセルロースエステルの原料のセルロースとしては、特に限定は ないが、綿花リンター、木材パルプ、ケナフ等を挙げることができる。またそれらから 得られたセルロースエステルはそれぞれ単独で、または任意の割合で混合して使用 することができる。 The cellulose used as a raw material for the cellulose ester used in the present invention is not particularly limited, and examples thereof include cotton linter, wood pulp, and kenaf. Moreover, the cellulose ester obtained from them can be used individually or in mixture in arbitrary ratios, respectively.
[0088] 本発明に係わるセルロースエステルは、セルロース原料のァシル化剤が酸無水物( 無水酢酸、無水プロピオン酸、無水酪酸)である場合には、酢酸のような有機酸ゃメ チレンクロライド等の有機溶媒を用い、硫酸のようなプロトン性触媒を用いて反応が行 われる。ァシル化剤が酸クロライド(CH COCl、 C H COCl、 C H COC1)の場合に [0088] In the cellulose ester according to the present invention, when the acylating agent of the cellulose raw material is an acid anhydride (acetic anhydride, propionic anhydride, butyric anhydride), an organic acid such as acetic acid such as methylene chloride is used. The reaction is carried out using an organic solvent and a protic catalyst such as sulfuric acid. When the acylating agent is acid chloride (CH COCl, C H COCl, C H COC1)
3 2 5 3 7 3 2 5 3 7
は、触媒としてァミンのような塩基性ィ匕合物を用いて反応が行われる。具体的には特 開平 10— 45804号に記載の方法で合成することができる。セルロースエステルはァ シル基がセルロース分子の水酸基に反応する。セルロース分子はグルコースユニット が多数連結したものからなっており、グルコースユニットあたり 3個の水酸基がある。こ の 3個の水酸基にァシル基が誘導された数を置換度という。例えば、セルローストリア セテートはグルコースユニットの 3個の水酸基全てにァセチル基が結合している。 The reaction is carried out using a basic compound such as amine as a catalyst. Specifically, it can be synthesized by the method described in JP 10-45804. In the cellulose ester, the acyl group reacts with the hydroxyl group of the cellulose molecule. Cellulose molecules consist of many linked glucose units, with 3 hydroxyl groups per glucose unit. The number of substitutions of the acyl group at these three hydroxyl groups is called the degree of substitution. For example, cellulose triacetate has acetyl groups attached to all three hydroxyl groups of the glucose unit.
[0089] セルロースエステルフィルムに用いることができるセルロースエステルとしては、総ァ シル基置換度が 2. 4〜2. 8であることが好ましい。 [0089] The cellulose ester that can be used in the cellulose ester film preferably has a total acyl group substitution degree of 2.4 to 2.8.
[0090] 本発明に用いられるセルロースエステルの分子量は、数平均分子量(Mn)で 50, 0 00〜200, 000のもの力用!/、られる。 60, 000〜200, 000のもの力 ^さらに好まし <、 80, 000〜200, 000力特に好まし!/ヽ。 [0090] The molecular weight of the cellulose ester used in the present invention is a number average molecular weight (Mn) of 50,000 to 200,000. The power of 60,000-200,000 is more preferred <, 80,000-200,000 power is particularly preferred! / ヽ.
[0091] 本発明で用いられるセルロースエステルは、重量平均分子量(Mw)と数平均分子 量(Mn)の比、 MwZMnが、前記のように 1. 4〜3. 0であることが好ましぐさらに好 ましくは 1. 7〜2. 2の範囲である。 [0091] The cellulose ester used in the present invention preferably has a weight average molecular weight (Mw) to number average molecular weight (Mn) ratio, MwZMn of 1.4 to 3.0 as described above. More preferably, it is in the range of 1.7 to 2.2.
[0092] セルロースエステルの平均分子量及び分子量分布は、高速液体クロマトグラフィー を用いて公知の方法で測定することができる。これを用いて数平均分子量、重量平 均分子量を算出し、その比(MwZMn)を計算することができる。 [0092] The average molecular weight and molecular weight distribution of the cellulose ester can be measured by a known method using high performance liquid chromatography. Using this, the number average molecular weight and the weight average molecular weight can be calculated, and the ratio (MwZMn) can be calculated.
[0093] 測定条件は以下の通りである。 [0093] The measurement conditions are as follows.
[0094] 溶媒:メチレンクロライド カラム: Shodex K806、 K805、 K803G (昭和電工 (株)製を 3本接続して使用し た) [0094] Solvent: Methylene chloride Column: Shodex K806, K805, K803G (Showa Denko Co., Ltd., 3 connected)
カラム温度: 25°C Column temperature: 25 ° C
試料濃度 : 0. 1質量% Sample concentration: 0.1% by mass
検出器: RI Model 504 (GLサイエンス社製) Detector: RI Model 504 (manufactured by GL Sciences)
ポンプ: L6000 (日立製作所 (株)製) Pump: L6000 (manufactured by Hitachi, Ltd.)
流量: 1. 0mレ mm Flow rate: 1.0m mm
校正曲線:標準ポリスチレン STK standard ポリスチレン (東ソ一 (株)製) Mw= 1000000〜500迄の 13サンプノレ【こよる校正曲線を使用した。 13サンプノレ ίま、〖ま ίま、 等間隔に用いることが好ましい。 Calibration curve: Standard polystyrene STK standard polystyrene (manufactured by Tosohichi Co., Ltd.) Mw = 1000000-500 It is preferable to use them at regular intervals.
[0095] 本発明に用いられるセルロースエステルは、炭素数 2〜22程度のカルボン酸エス テルであり、特にセルロースの低級脂肪酸エステルであることが好ましい。セルロース の低級脂肪酸エステルにおける低級脂肪酸とは炭素原子数が 6以下の脂肪酸を意 味し、例えば、セルロースアセテート、セノレロースプロピオネート、セノレロースブチレー ト、セルロースアセテートフタレート等や、特開平 10— 45804号、同 8— 231761号、 米国特許第 2, 319, 052号等に記載されているようなセルロースアセテートプロピオ ネート、セルロースアセテートプチレート等の混合脂肪酸エステルを用いることができ る。あるいは、特開 2002— 179701号、同 2002— 265639号、 ^12002- 265638 号に記載の芳香族カルボン酸とセルロースとのエステル、セルロースァシレートも好 ましく用いられる。上記記載の中でも、特に好ましく用いられるセルロースの低級脂肪 酸エステルは、セルローストリアセテート、セルロースアセテートプロピオネートである 。これらのセルロースエステルは混合して用いることもできる。 [0095] The cellulose ester used in the present invention is a carboxylic acid ester having about 2 to 22 carbon atoms, and is particularly preferably a lower fatty acid ester of cellulose. The lower fatty acid in the lower fatty acid ester of cellulose means a fatty acid having 6 or less carbon atoms. For example, cellulose acetate, cenorelose propionate, cenorelose butyrate, cellulose acetate phthalate, etc. Mixed fatty acid esters such as cellulose acetate propionate and cellulose acetate petitate as described in 45804, 8-231761, U.S. Pat. No. 2,319,052 can be used. Alternatively, an ester of an aromatic carboxylic acid and cellulose and cellulose acylate described in JP-A Nos. 2002-179701, 2002-265639, and ^ 12002-265638 are also preferably used. Among the above-mentioned descriptions, the lower fatty acid esters of cellulose that are particularly preferably used are cellulose triacetate and cellulose acetate propionate. These cellulose esters can also be mixed and used.
[0096] セルローストリアセテート以外で好ましいセルロースエステルは、炭素原子数 2〜4 のァシル基を置換基として有し、ァセチル基の置換度を Xとし、プロピオ-ル基もしく はプチリル基の置換度を Υとした時、下記式 (a)及び (b)を同時に満たすセルロース エステルである。 [0096] Preferred cellulose esters other than cellulose triacetate have an acyl group having 2 to 4 carbon atoms as a substituent, and the degree of substitution of the acetyl group is X, and the degree of substitution of the propiol group or petityl group is It is a cellulose ester that satisfies the following formulas (a) and (b) at the same time.
[0097] 式(a) 2. 4≤X+Y≤2. 8 [0097] Formula (a) 2. 4≤X + Y≤2.8
式(b) 0≤X≤2. 5 ァシル基で置換されて 、な 、部分は通常水酸基として存在して 、る。これらは公知 の方法で合成することができる。 Formula (b) 0≤X≤2.5 When substituted with an acyl group, the moiety is usually present as a hydroxyl group. These can be synthesized by known methods.
[0098] これらァシル基置換度は、 ASTM— D817— 96に規定の方法に準じて測定するこ とがでさる。 [0098] The degree of substitution of these acyl groups can be measured according to the method prescribed in ASTM-D817-96.
[0099] ァセチルセルロースの場合、酢化率を上げようとすれば、酢化反応の時間を延長す る必要がある。ただし、反応時間を余り長くとると分解が同時に進行し、ポリマー鎖の 切断ゃァセチル基の分解等が起り、好ましくない結果をもたらす。従って、酢化度を 上げ、分解をある程度抑えるためには反応時間はある範囲に設定することが必要で ある。反応時間で規定することは反応条件がさまざまであり、反応装置や設備その他 の条件で大きく変わるので適切でない。ポリマーの分解は進むにつれ、分子量分布 が広くなつていくので、セルロースエステルの場合にも、分解の度合いは通常用いら れる重量平均分子量 (Mw) Z数平均分子量 (Mn)の値で規定できる。即ちセルロー ストリアセテートの酢ィ匕の過程で、余り長過ぎて分解が進み過ぎることがなぐかつ酢 化には十分な時間酢ィ匕反応を行わせしめるための反応度合いの一つの指標として 重量平均分子量 (Mw) Z数平均分子量 (Mn)の値を用いることができる。 [0099] In the case of acetyl cellulose, if the acetylation rate is to be increased, it is necessary to extend the time for the acetylation reaction. However, if the reaction time is too long, decomposition proceeds at the same time, and polymer chain scission causes decomposition of the acetyl group, leading to undesirable results. Therefore, it is necessary to set the reaction time within a certain range in order to increase the degree of acetylation and suppress degradation to some extent. It is not appropriate to specify the reaction time because the reaction conditions vary and greatly vary depending on the reactor, equipment and other conditions. As the degradation of the polymer progresses, the molecular weight distribution becomes wider, so in the case of cellulose ester, the degree of degradation can be defined by the value of the weight average molecular weight (Mw) Z number average molecular weight (Mn) that is usually used. That is, in the process of cellulose triacetate vinegar, the weight average molecular weight is an index of the degree of reaction that is too long and does not decompose too much and allows the vinegar to react for sufficient time for acetylation. (Mw) The value of Z number average molecular weight (Mn) can be used.
[0100] セルロースエステルの製造法の一例を以下に示すと、セルロース原料として綿化リ ンター 100質量部を解砕し、 40質量部の酢酸を添加し、 36°Cで 20分間前処理活性 化をした。その後、硫酸 8質量部、無水酢酸 260質量部、酢酸 350質量部を添加し、 36°Cで 120分間エステルイ匕を行った。 24質量%酢酸マグネシウム水溶液 11質量部 で中和した後、 63°Cで 35分間ケン化熟成し、ァセチルセルロースを得た。これを 10 倍の酢酸水溶液 (酢酸:水 = 1: 1 (質量比) )を用いて、室温で 160分間攪拌した後、 濾過、乾燥させてァセチル置換度 2. 75の精製ァセチルセルロースを得た。このァセ チルセルロースは Mnが 92, 000、 Mwが 156, 000、 Mw/Mnは 1. 7であった。同 様にセルロースエステルのエステルイ匕条件 (温度、時間、攪拌)、加水分解条件を調 整することによって置換度、 MwZMn比の異なるセルロースエステルを合成すること ができる。 [0100] An example of a method for producing a cellulose ester is shown below. Crushing 100 parts by weight of a fluffy printer as a cellulose raw material, adding 40 parts by weight of acetic acid, and activating pretreatment at 36 ° C for 20 minutes Did. Thereafter, 8 parts by mass of sulfuric acid, 260 parts by mass of acetic anhydride and 350 parts by mass of acetic acid were added, and esterification was performed at 36 ° C for 120 minutes. After neutralization with 11 parts by mass of a 24% by mass magnesium acetate aqueous solution, saponification aging was performed at 63 ° C. for 35 minutes to obtain acetyl cellulose. This was stirred for 160 minutes at room temperature with 10 times aqueous acetic acid solution (acetic acid: water = 1: 1 (mass ratio)), filtered and dried to obtain purified acetyl cellulose having a degree of acetyl substitution of 2.75. It was. This acetylcellulose had Mn of 92,000, Mw of 156,000, and Mw / Mn of 1.7. Similarly, cellulose esters having different degrees of substitution and MwZMn ratios can be synthesized by adjusting the esterification conditions (temperature, time, stirring) and hydrolysis conditions of the cellulose ester.
[0101] なお、合成されたセルロースエステルは、精製して低分子量成分を除去したり、未 酢化の成分を濾過で取り除くことも好ましく行われる。 [0102] また、混酸セルロースエステルの場合には、特開平 10— 45804号公報に記載の 方法によって得ることができる。ァシル基の置換度の測定方法は ASTM -D817- 96の規定に準じて測定することができる。 [0101] The synthesized cellulose ester is preferably purified to remove low molecular weight components or to remove unacetylated components by filtration. [0102] In the case of a mixed acid cellulose ester, it can be obtained by the method described in JP-A-10-45804. The method for measuring the degree of substitution of the acyl group can be measured in accordance with ASTM-D817-96.
[0103] また、セルロースエステルは、セルロースエステル中の微量金属成分によっても影 響を受ける。これらは製造工程で使われる水に関係していると考えられるが、不溶性 の核となり得るような成分は少ない方が好ましぐ鉄、カルシウム、マグネシウム等の 金属イオンは、有機の酸性基を含んで ヽる可能性のあるポリマー分解物等と塩形成 することにより不溶物を形成する場合があり、少ないことが好ましい。鉄 (Fe)成分に ついては、 lppm以下であることが好ましい。カルシウム(Ca)成分については、地下 水や河川の水等に多く含まれ、これが多いと硬水となり、飲料水としても不適当であ る力 カルボン酸や、スルホン酸等の酸性成分と、また多くの配位子と配位ィ匕合物、 即ち錯体を形成しやすぐ多くの不溶なカルシウムに由来するスカム (不溶性の澱、 濁り)を形成する。 [0103] Cellulose esters are also affected by trace metal components in cellulose esters. These are thought to be related to water used in the manufacturing process, but metal ions such as iron, calcium, and magnesium are preferred to contain fewer components that can form insoluble nuclei. Insoluble matter may be formed by salt formation with a polymer degradation product or the like that may be lost, and it is preferable that the amount is small. The iron (Fe) component is preferably 1 ppm or less. The calcium (Ca) component is abundant in groundwater, river water, etc., and if it is too much, it becomes hard water and is also unsuitable as drinking water. Acidic components such as carboxylic acids and sulfonic acids, and many more It forms a complex with the ligand of, ie, a scum (insoluble starch, turbidity) derived from many insoluble calcium.
[0104] カルシウム(Ca)成分は 60ppm以下、好ましくは 0〜30ppmである。マグネシウム( Mg)成分については、やはり多過ぎると不溶分を生ずるため、 0〜70ppmであること が好ましぐ特に 0〜20ppmであることが好ましい。鉄 (Fe)分の含量、カルシウムお a)分含量、マグネシウム (Mg)分含量等の金属成分は、絶乾したセルロースエステ ルをマイクロダイジェスト湿式分解装置 (硫硝酸分解)、アルカリ溶融で前処理を行つ た後、 ICP—AES (誘導結合プラズマ発光分光分析装置)を用いて分析を行うことに よって求めることができる。 [0104] The calcium (Ca) component is 60 ppm or less, preferably 0 to 30 ppm. As for the magnesium (Mg) component, too much too much results in insoluble matter, so 0 to 70 ppm is preferable, and 0 to 20 ppm is particularly preferable. Metal components such as iron (Fe) content, calcium and a) content, and magnesium (Mg) content are pre-treated by microdigest wet cracking equipment (sulfuric acid decomposition) and alkali melting. Then, it can be obtained by performing analysis using ICP-AES (Inductively Coupled Plasma Atomic Emission Spectrometer).
[0105] (有機溶媒) [0105] (Organic solvent)
セルロースエステルを溶解しセルロースエステル溶液またはドープ形成に有用な有 機溶媒としては、塩素系有機溶媒と非塩素系有機溶媒がある。塩素系の有機溶媒と してメチレンクロライド (塩化メチレン)を挙げることができ、セルロースエステル、特に セルローストリアセテートの溶解に適して 、る。昨今の環境問題から非塩素系有機溶 媒の使用が検討されている。非塩素系有機溶媒としては、例えば、酢酸メチル、酢酸 ェチル、酢酸ァミル、アセトン、テトラヒドロフラン、 1, 3—ジォキソラン、 1, 4—ジォキ サン、シクロへキサノン、ギ酸ェチノレ、 2, 2, 2—トリフノレ才ロエタノーノレ、 2, 2, 3, 3 - へキサフルオロー 1—プロパノール、 1, 3 ジフルオロー 2 プロパノール、 1, 1, 1, 3, 3, 3 へキサフノレオロー 2—メチノレ一 2 プロノ ノーノレ、 1, 1, 1, 3, 3, 3 へキ サフルオロー 2 プロパノール、 2, 2, 3, 3, 3 ペンタフルオロー 1 プロパノール、 ニトロエタン等を挙げることができる。これらの有機溶媒をセルローストリアセテートに 対して使用する場合には、常温での溶解方法も使用可能であるが、高温溶解方法、 冷却溶解方法、高圧溶解方法等の溶解方法を用いることにより不溶解物を少なくす ることができるので好まし 、。セルローストリアセテート以外のセルロースエステルに対 しては、メチレンクロライドを用いることはできる力 酢酸メチル、酢酸ェチル、アセトン が好ましく使用される。特に酢酸メチルが好ましい。本発明において、上記セルロー スエステルに対して良好な溶解性を有する有機溶媒を良溶媒と 、、また溶解に主 たる効果を示し、その中で大量に使用する有機溶媒を主 (有機)溶媒または主たる( 有機)溶媒という。 Organic solvents that dissolve cellulose esters and are useful for forming cellulose ester solutions or dopes include chlorinated organic solvents and non-chlorinated organic solvents. Examples of the chlorinated organic solvent include methylene chloride (methylene chloride), which is suitable for dissolving cellulose esters, particularly cellulose triacetate. Due to recent environmental problems, the use of non-chlorine organic solvents is being investigated. Non-chlorine organic solvents include, for example, methyl acetate, ethyl acetate, amyl acetate, acetone, tetrahydrofuran, 1,3-dioxolan, 1,4-dioxan, cyclohexanone, ethynole formate, 2, 2, 2-trifanol. Year old Roetanore, 2, 2, 3, 3- Hexafluoro-1-propanol, 1,3 difluoro-2-propanol, 1,1,1,3,3,3 Hexafnoroleol 2-Methylolone 2 Prono Norole, 1, 1, 1, 3, 3, 3 Hexafluoro-2-propanol 2, 2, 3, 3, 3 pentafluoro-1-propanol, nitroethane and the like. When these organic solvents are used for cellulose triacetate, a dissolution method at room temperature can be used. However, by using a dissolution method such as a high-temperature dissolution method, a cooling dissolution method, or a high-pressure dissolution method, It is preferable because it can be reduced. For cellulose esters other than cellulose triacetate, methyl acetate, ethyl acetate, and acetone are preferably used. Particularly preferred is methyl acetate. In the present invention, an organic solvent having good solubility in the cellulose ester is a good solvent, and a main effect is shown in the dissolution, and an organic solvent used in a large amount is a main (organic) solvent or a main solvent. It is called (organic) solvent.
[0106] 本発明に係るドープには、上記有機溶媒の他に、 1〜40質量%の炭素原子数 1〜 4のアルコールを含有させることが好まし、。これらはドープを金属支持体に流延後 溶媒が蒸発をし始めアルコールの比率が多くなるとドープ膜 (ウェブ)がゲルイ匕し、ゥ エブを丈夫にし金属支持体から剥離することを容易にするゲル化溶媒として用いられ たり、これらの割合が少な ヽ時は非塩素系有機溶媒のセルロースエステルの溶解を 促進する役割もある。炭素原子数 1〜4のアルコールとしては、メタノール、エタノール 、 n—プロパノーノレ、 iso プロパノーノレ、 n—ブタノ一ノレ、 sec ブタノ一ノレ、 tert—ブ タノールを挙げることができる。これらのうちドープの安定性に優れ、沸点も比較的低 ぐ乾燥性もよいこと等力もエタノールが好ましい。これらの有機溶媒は単独ではセル ロースエステルに対して溶解性を有して 、な 、ので貧溶媒と 、う。 [0106] The dope according to the present invention preferably contains 1 to 40% by mass of an alcohol having 1 to 4 carbon atoms in addition to the organic solvent. These are gels that after casting the dope onto a metal support, the solvent begins to evaporate and the dope film (web) gels when the proportion of alcohol increases, making the web strong and easy to peel off from the metal support. It is also used as a chlorinated solvent, and when these ratios are low, it also has a role of promoting the dissolution of cellulose esters as non-chlorine organic solvents. Examples of the alcohol having 1 to 4 carbon atoms include methanol, ethanol, n-propanol, iso-propanol, n-butanol, sec butanol and tert-butanol. Of these, ethanol is preferable because it has excellent dope stability, has a relatively low boiling point, and has good drying properties. These organic solvents alone are soluble in cellulose esters and are therefore poor solvents.
[0107] ドープ中のセルロースエステルの濃度は 15〜30質量0 /0、ドープ粘度は 100〜500 Pa ' sの範囲に調製されることが良好なフィルム面品質を得る上で好ましい。 [0107] The concentration of the cellulose ester 15-30 weight in the dope 0/0, doped viscosity preferable for it to be prepared in a range of 100 to 500 Pa 's to obtain a good film surface quality.
[0108] ドープ中に添加される添加剤としては、可塑剤、紫外線吸収剤、酸化防止剤、染料 、微粒子等がある。本発明において、微粒子以外の添加剤についてはセルロースェ ステル溶液の調製の際に添加してもよ 、し、微粒子分散液の調製の際に添加しても よい。液晶画像表示装置に使用する偏光板には耐熱耐湿性を付与する可塑剤、酸 化防止剤や紫外線吸収剤等を添加することが好ま 、。下記に添加剤を説明する。 [0108] Additives added to the dope include plasticizers, ultraviolet absorbers, antioxidants, dyes, fine particles, and the like. In the present invention, additives other than fine particles may be added during the preparation of the cellulose ester solution, or may be added during the preparation of the fine particle dispersion. The polarizing plate used in the liquid crystal image display device has a plasticizer, acid, It is preferable to add anti-oxidation agents and UV absorbers. The additive will be described below.
[0109] (可塑剤) [0109] (Plasticizer)
本発明に係わるセルロースエステル溶液またはドープには、 ヽゎゆる可塑剤として 知られる化合物を、機械的性質向上、柔軟性を付与、耐吸水性付与、水蒸気透過率 低減、リタ一デーシヨン調整等の目的で添加することが好ましぐ例えばリン酸エステ ルゃカルボン酸エステルが好ましく用いられる。 In the cellulose ester solution or dope according to the present invention, a compound known as a plasticizer is used for the purpose of improving mechanical properties, imparting flexibility, imparting water absorption resistance, reducing water vapor permeability, adjusting retardation, etc. For example, phosphate ester carboxylate is preferably used.
[0110] リン酸エステルとしては、例えばトリフエ-ルホスフェート、トリクレジルホスフェート、 フエ-ルジフエ-ルホスフェート等を挙げることができる。 [0110] Examples of the phosphoric acid ester include triphenyl phosphate, tricresyl phosphate, and phenyl diphosphate.
[0111] カルボン酸エステルとしては、フタル酸エステル及びクェン酸エステル等、フタル酸 エステルとしては、例えばジメチルフタレート、ジェチルホスフェート、ジォクチルフタ レート及びジェチルへキシルフタレート等、またクェン酸エステルとしてはタエン酸ァ セチルトリェチル及びタエン酸ァセチルトリブチルを挙げることができる。またその他、 ォレイン酸ブチル、リシノール酸メチルァセチル、セバチン酸ジブチル、トリァセチン 等も挙げられる。アルキルフタリルアルキルグリコレートもこの目的で好ましく用いられ る。アルキルフタリルアルキルグリコレートのアルキルは炭素原子数 1〜8のアルキル 基である。アルキルフタリルアルキルグリコレートとしてはメチルフタリルメチルダリコレ ート、ェチルフタリルェチルダリコレート、プロピルフタリルプロピルグリコレート、ブチ ルフタリルブチルダリコレート、ォクチルフタリルオタチルダリコレート、メチルフタリル ェチルダリコレート、ェチルフタリルメチルダリコレート、ェチルフタリルプロピルグリコ レート、プロピルフタリルェチルダリコレート、メチルフタリルプロピルグリコレート、メチ ルフタリルブチルダリコレート、ェチルフタリルブチルダリコレート、ブチルフタリルメチ ルグリコレート、ブチルフタリルェチルダリコレート、プロピルフタリルブチルダリコレー ト、ブチルフタリルプロピルグリコレート、メチルフタリルオタチルダリコレート、ェチルフ タリルォクチルグリコレート、ォクチルフタリルメチルダリコレート、ォクチルフタリルェ チルダリコレート等を挙げることができ、メチルフタリルメチルダリコレート、ェチルフタ リルェチルダリコレート、プロピルフタリルプロピルグリコレート、ブチルフタリルブチル グリコレート、ォクチルフタリルオタチルダリコレートが好ましく用いられる。またこれら アルキルフタリルアルキルグリコレートを 2種以上混合して使用してもよい。 [0112] また、多価アルコールエステルも好ましく用いられる。 [0111] Examples of the carboxylic acid ester include phthalic acid esters and citrate esters. Examples of the phthalic acid esters include dimethyl phthalate, jetyl phosphate, dioctyl phthalate, and jetyl hexyl phthalate. Mention may be made of cetyl cetyl and acetyl butyl thioate. Other examples include butyl oleate, methyl acetyl ricinoleate, dibutyl sebacate, and triacetin. Alkylphthalylalkyl glycolates are also preferably used for this purpose. The alkyl in the alkylphthalylalkyl glycolate is an alkyl group having 1 to 8 carbon atoms. Examples of alkyl phthalyl alkyl glycolates include methyl phthalyl methyl dallicoleate, ethyl phthalyl ethyl dallicolate, propyl phthalyl propyl glycolate, butyl phthalyl butyl dallicolate, octyl phthalyl octyl dallicolate, methyl phthalyl Ethyl dallicolate, Ethyl phthalyl methyl dallicolate, Ethyl phthalyl propyl glycolate, Propyl phthalyl ethyl dallicolate, Methyl phthalyl propyl glycolate, Methyl phthalyl butyl dallicolate, Ethyl phthalyl butyl dallicolate , Butyl phthalyl methyl glycolate, butyl phthalyl ethyl dalicolate, propyl phthalyl butyl gallate, butyl phthalyl propyl glycolate, methyl phthalyl octyl dalicolate, ethyl phthalyl Glycolyl acrylate, octyl phthalyl methyl dallicolate, octyl phthalyl ethyl dallicolate, etc., such as methyl phthalyl methyl dallicolate, ethyl phthalyl ethyl dallicolate, propyl phthalyl propyl glycolate, butyl phthalyl Butyl glycolate and octyl phthalyl octyl dalicolate are preferably used. Two or more of these alkylphthalylalkyl glycolates may be used in combination. [0112] Polyhydric alcohol esters are also preferably used.
[0113] 本発明に用いられる多価アルコールは次の一般式(1)で表される。 [0113] The polyhydric alcohol used in the present invention is represented by the following general formula (1).
[0114] 一般式(1) Rl - (OH) [0114] General formula (1) Rl-(OH)
ただし、 R1は n価の有機基、 nは 2以上の正の整数、 OH基はアルコール性、及び Zまたはフエノール性水酸基を表す。 R1 represents an n-valent organic group, n represents a positive integer of 2 or more, an OH group represents an alcoholic group, and Z or a phenolic hydroxyl group.
[0115] 多価アルコールエステル系可塑剤は 2価以上の脂肪族多価アルコールとモノカル ボン酸のエステルよりなる可塑剤であり、分子内に芳香環またはシクロアルキル環を 有することが好ま U、。好ましくは 2〜20価の脂肪族多価アルコールエステルである [0115] The polyhydric alcohol ester plasticizer is a plasticizer comprising an ester of a divalent or higher aliphatic polyhydric alcohol and monocarboxylic acid, and preferably has an aromatic ring or a cycloalkyl ring in the molecule. Preferably it is a 2-20 valent aliphatic polyhydric alcohol ester
[0116] 好ましい多価アルコールの例としては、例えば以下のようなものを挙げることができ る力 本発明はこれらに限定されるものではない。アド二トール、ァラビトール、ェチレ ングリコール、ジエチレングリコール、トリエチレングリコール、テトラエチレングリコー ル、 1, 2 プロパンジオール、 1, 3 プロパンジオール、ジプロピレングリコール、トリ プロピレングリコール、 1, 2 ブタンジオール、 1, 3 ブタンジオール、 1, 4 ブタン ジオール、ジブチレングリコール、 1, 2, 4 ブタントリオール、 1, 5 ペンタンジォー ル、 1, 6 へキサンジオール、へキサントリオール、ガラクチトール、マンニトール、 3 ーメチルペンタン 1, 3, 5 トリオール、ピナコール、ソルビトール、トリメチロールプ 口パン、トリメチロールェタン、キシリトール等を挙げることができる。特に、トリエチレン グリコール、テトラエチレンダリコール、ジプロピレングリコール、トリプロピレングリコー ル、ソルビトール、トリメチロールプロパン、キシリトールが好ましい。 [0116] Examples of preferable polyhydric alcohols include, for example, the following. The present invention is not limited to these. Aditol, arabitol, ethylene glycol, diethylene glycol, triethylene glycol, tetraethylene glycol, 1, 2 propanediol, 1, 3 propanediol, dipropylene glycol, tripropylene glycol, 1,2 butanediol, 1, 3 Butanediol, 1,4 Butanediol, Dibutylene glycol, 1,2,4 Butanetriol, 1,5 Pentanediol, 1,6 Hexanediol, Hexanetriol, Galactitol, Mannitol, 3-Methylpentane 1, 3, 5 Examples include triol, pinacol, sorbitol, trimethylol bread, trimethylolethane, and xylitol. In particular, triethylene glycol, tetraethylenedaricol, dipropylene glycol, tripropylene glycol, sorbitol, trimethylolpropane, and xylitol are preferable.
[0117] 多価アルコールエステルに用いられるモノカルボン酸としては、特に制限はなぐ公 知の脂肪族モノカルボン酸、脂環族モノカルボン酸、芳香族モノカルボン酸等を用い ることができる。脂環族モノカルボン酸、芳香族モノカルボン酸を用いると透湿性、保 留性を向上させる点で好ま ヽ。 [0117] As the monocarboxylic acid used in the polyhydric alcohol ester, known aliphatic monocarboxylic acid, alicyclic monocarboxylic acid, aromatic monocarboxylic acid and the like, which are not particularly limited, can be used. Use of alicyclic monocarboxylic acid or aromatic monocarboxylic acid is preferred in terms of improving moisture permeability and retention.
[0118] 好ましいモノカルボン酸の例としては以下のようなものを挙げることができる力 本発 明はこれに限定されるものではない。 [0118] Examples of preferable monocarboxylic acids include the following. The present invention is not limited thereto.
[0119] 脂肪族モノカルボン酸としては、炭素数 1〜32の直鎖または側鎖を有する脂肪酸 を好ましく用いることができる。炭素数は 1〜20であることがさらに好ましぐ 1〜: L0で あることが特に好ま 、。酢酸を含有させるとセルロースエステルとの相溶性が増す ため好ましぐ酢酸と他のモノカルボン酸を混合して用いることも好ましい。 [0119] As the aliphatic monocarboxylic acid, a straight-chain or side-chain fatty acid having 1 to 32 carbon atoms can be preferably used. It is even more preferred that the carbon number is 1-20. Especially preferred to be. When acetic acid is contained, the compatibility with the cellulose ester increases, so that it is also preferable to use a mixture of acetic acid and other monocarboxylic acid.
[0120] 好まし 、脂肪族モノカルボン酸としては、酢酸、プロピオン酸、酪酸、吉草酸、カブ ロン酸、ェナント酸、力プリル酸、ペラルゴン酸、力プリン酸、 2—ェチルーへキサン酸 、ゥンデシル酸、ラウリン酸、トリデシル酸、ミリスチン酸、ペンタデシル酸、パルミチン 酸、ヘプタデシル酸、ステアリン酸、ノナデカン酸、ァラキン酸、ベヘン酸、リグノセリン 酸、セロチン酸、ヘプタコサン酸、モンタン酸、メリシン酸、ラタセル酸等の飽和脂肪 酸、ゥンデシレン酸、ォレイン酸、ソルビン酸、リノール酸、リノレン酸、ァラキドン酸等 の不飽和脂肪酸等を挙げることができる。 [0120] Preferably, the aliphatic monocarboxylic acid includes acetic acid, propionic acid, butyric acid, valeric acid, cabronic acid, enanthic acid, strength prillic acid, pelargonic acid, strength puric acid, 2-ethyl hexanoic acid, undecyl. Acid, lauric acid, tridecylic acid, myristic acid, pentadecylic acid, palmitic acid, heptadecylic acid, stearic acid, nonadecanoic acid, araquinic acid, behenic acid, lignoceric acid, serotic acid, heptacosanoic acid, montanic acid, melicic acid, rataceric acid, etc. And unsaturated fatty acids such as saturated fatty acid, undecylenic acid, oleic acid, sorbic acid, linoleic acid, linolenic acid, and arachidonic acid.
[0121] 好ましい脂環族モノカルボン酸の例としては、シクロペンタンカルボン酸、シクロへ キサンカルボン酸、シクロオクタンカルボン酸、またはそれらの誘導体を挙げることが できる。 [0121] Examples of preferred alicyclic monocarboxylic acids include cyclopentanecarboxylic acid, cyclohexanecarboxylic acid, cyclooctanecarboxylic acid, and derivatives thereof.
[0122] 好ましい芳香族モノカルボン酸の例としては、安息香酸、トルィル酸等の安息香酸 のベンゼン環にアルキル基を導入したもの、ビフエ二ルカルボン酸、ナフタレンカル ボン酸、テトラリンカルボン酸等のベンゼン環を 2個以上有する芳香族モノカルボン 酸、またはそれらの誘導体を挙げることができる。特に安息香酸が好ましい。 [0122] Examples of preferred aromatic monocarboxylic acids include those in which an alkyl group is introduced into the benzene ring of benzoic acid such as benzoic acid and toluic acid, and benzene such as biphenylcarboxylic acid, naphthalene carboxylic acid, and tetralin carboxylic acid. An aromatic monocarboxylic acid having two or more rings, or a derivative thereof can be exemplified. Benzoic acid is particularly preferable.
[0123] 多価アルコールエステルの分子量は特に制限はないが、 300〜1500でぁることカ 好ましぐ 350〜750であることがさらに好ましい。分子量が大きい方が揮発し難くな るため好ましぐ透湿性、セルロースエステルとの相溶性の点では小さい方が好まし い。 [0123] The molecular weight of the polyhydric alcohol ester is not particularly limited, but is preferably 300 to 1500, more preferably 350 to 750. Smaller molecular weights are preferred in terms of moisture permeability and compatibility with cellulose esters, as higher molecular weights are less likely to volatilize.
[0124] 多価アルコールエステルに用いられるカルボン酸は 1種類でもよいし、 2種以上の 混合であってもよい。また、多価アルコール中の OH基は、全てエステル化してもよい し、一部を OH基のままで残してもよい。 [0124] The carboxylic acid used in the polyhydric alcohol ester may be one kind or a mixture of two or more kinds. Further, all the OH groups in the polyhydric alcohol may be esterified, or a part of the OH groups may be left as they are.
[0125] これらの化合物は、セルロースエステルに対して 1〜 30質量0 /0、好ましくは 1〜20 質量%となるように含まれていることが好ましい。また、延伸及び乾燥中のブリードア ゥト等を抑制させるため、 200°Cにおける蒸気圧が 1400Pa以下の化合物であること が好ましい。 [0125] These compounds, 1 to the cellulose ester 30 mass 0/0, preferably is preferably contained so as to be 1 to 20 mass%. In order to suppress bleeding out during stretching and drying, a compound having a vapor pressure at 200 ° C. of 1400 Pa or less is preferable.
[0126] これらの化合物は、セルロースエステル溶液の調製の際に、セルロースエステルや 溶媒と共に添加してもよ ヽし、溶液調製中や調製後に添加してもよ ヽ。 [0126] These compounds are used in the preparation of a cellulose ester solution. It may be added together with a solvent, or may be added during or after solution preparation.
[0127] この他の添加剤として、特開 2002— 22956号〖こ記載のポリエステル、ポリエステル エーテル、特開 2003— 171499号記載のウレタン榭脂、特開 2002— 146044号記 載のロジン及びロジン誘導体、エポキシ榭脂、ケトン樹脂、トルエンスルホンアミド榭 脂、特開 2003— 96236号記載の多価アルコールとカルボン酸とのエステル、特開 2 003— 165868号の一般式(1)記載のィ匕合物、特開 2004— 292696号記載のポリ エステル重合体またはポリウレタン重合体等が挙げられる。これらの添加剤は、ドー プもしくは微粒子分散液に含有させることができる。 [0127] Other additives include polyesters and polyester ethers described in JP-A-2002-22956, urethane resins described in JP-A-2003-171499, rosins and rosin derivatives described in JP-A-2002-146044 , Epoxy resin, ketone resin, toluenesulfonamide resin, ester of polyhydric alcohol and carboxylic acid described in JP-A No. 2003-96236, combination of formula (1) described in JP-A No. 2003-165868 And polyester polymers or polyurethane polymers described in JP-A No. 2004-292696. These additives can be contained in a dope or fine particle dispersion.
[0128] (紫外線吸収剤) [0128] (UV absorber)
本発明のセルロースエステルフィルムには、紫外線吸収剤を含有させることができ る。使用し得る紫外線吸収剤としては、例えば、ォキシベンゾフエノン系化合物、ベン ゾトリアゾール系化合物、サリチル酸エステル系化合物、ベンゾフエノン系化合物、シ ァノアクリレート系化合物、ニッケル錯塩系化合物、トリアジン系化合物等を挙げるこ とができる力 着色の少ないベンゾトリアゾール系化合物が好ましい。また、特開平 1 0—182621号、同 8— 337574号、特開 2001— 72782号記載の紫外線吸収剤、 特開平 6— 148430号、特開 2002— 31715号、同 2002— 169020号、同 2002— 47357号、同 2002— 363420号、同 2003— 113317号記載の高分子紫外線吸収 剤も好ましく用いられる。紫外線吸収剤としては、偏光子や液晶の劣化防止の観点 から、波長 370nm以下の紫外線の吸収能に優れており、かつ、液晶表示性の観点 から、波長 400nm以上の可視光の吸収が少な!/、ものが好まし!/、。 The cellulose ester film of the present invention can contain an ultraviolet absorber. Examples of ultraviolet absorbers that can be used include oxybenzophenone compounds, benzotriazole compounds, salicylic acid ester compounds, benzophenone compounds, cyanoacrylate compounds, nickel complex compounds, triazine compounds, and the like. The ability to mention benzotriazole compounds with little coloration are preferred. Further, ultraviolet absorbers described in JP-A Nos. 10-182621, 8-337574, and 2001-72782, JP-A-6-148430, JP-A-2002-31715, JP-A-2002-169020, and 2002. — Polymer ultraviolet absorbers described in 47357, 2002-363420, 2003-113317 are also preferably used. As an ultraviolet absorber, it has excellent absorption of ultraviolet light with a wavelength of 370 nm or less from the viewpoint of preventing the deterioration of polarizers and liquid crystals, and from the viewpoint of liquid crystal display, it absorbs less visible light with a wavelength of 400 nm or more! /, I like things! /
[0129] 本発明に有用な紫外線吸収剤の具体例として、 2—(2' —ヒドロキシ一 ーメチ ルフエ-ル)ベンゾトリアゾール、 2— (2' —ヒドロキシ— 3' , 5' —ジ— tert—ブチ ルフエ-ル)ベンゾトリアゾール、 2— (2' —ヒドロキシ— 3' —tert—ブチル—5' - メチルフエ-ル)ベンゾトリアゾール、 2— (2' —ヒドロキシ— 3' , 5' —ジ— tert— ブチルフエ-ル)一 5 クロ口べンゾトリアゾール、 2— (2' —ヒドロキシ一 3' —(3 , " , 5 Q" —テトラヒドロフタルイミドメチル) 5, —メチルフエ二ル)ベンゾトリ ァゾール、 2, 2—メチレンビス(4— ( 1 , 1 , 3, 3—テトラメチルブチル)一6—(2H— ベンゾトリァゾールー 2 ィル)フエノール)、 2—(2' —ヒドロキシ 3' —tert—ブ チル一 5' —メチルフエ-ル) 5 クロ口べンゾトリァゾール、 2— (2H ベンゾトリア ゾールー 2 ィル)ー6 (直鎖及び側鎖ドデシル)ー4 メチルフエノール、ォクチル —3—〔3— tert ブチル 4 ヒドロキシ— 5— (クロ口 2H ベンゾトリァゾール— 2 -ィル)フエ-ル〕プロピオネートと 2 ェチルへキシル 3—〔 3— tert -ブチル 4 -ヒドロキシ 5— (5 クロ口一 2H ベンゾトリアゾール - 2 ィル)フエ-ル〕プロ ピオネートの混合物等を挙げることができるが、これらに限定されない。また、市販品 として、チヌビン(TINUVIN) 109、チヌビン(TINUVIN) 171、チヌビン(TINUVI N) 326 (何れもチバスペシャルティ ·ケミカルズ社製)を好ましく使用できる。高分子 紫外線吸収剤としては、大塚ィ匕学社製の反応型紫外線吸収剤 RUVA— 93を例とし て挙げることができる。 [0129] Specific examples of ultraviolet absorbers useful in the present invention include 2- (2'-hydroxymonomethylphenol) benzotriazole, 2- (2'-hydroxy-3 ', 5'-di-tert- Butylphenol) benzotriazole, 2— (2 ′ —hydroxy—3 ′ —tert—butyl—5′-methylphenol) benzotriazole, 2— (2 ′ —hydroxy—3 ′, 5′—di—tert —Butylphenol) 1-5 Chronobenzozoazole, 2— (2 ′ —Hydroxy 1 3 ′ — (3, “, 5 Q” —Tetrahydrophthalimidomethyl) 5, —Methylphenyl) benzotriazole, 2, 2-Methylenebis (4- (1,1,3,3-tetramethylbutyl) 6- (2H-benzotriazole-2-yl) phenol), 2- (2'-hydroxy 3'-tert-butyl) 5'-methylphenol) 5 Chronobenzozoazole, 2- (2H benzotriazol-2yl) -6 (straight and side chain dodecyl) -4 methylphenol, octyl —3— [3-tert butyl 4 Hydroxy-5- (black-mouthed 2H benzotriazole-2-phenyl) phenol] propionate and 2-ethylhexyl 3- [3-tert-butyl 4-hydroxy 5-- (5 black-mouthed 2H benzotriazole-2 (Fill) [Fail] propionate, and the like, but is not limited thereto. As commercially available products, TINUVIN 109, TINUVIN 171 and TINUVIN 326 (all manufactured by Ciba Specialty Chemicals) can be preferably used. As an example of the polymer ultraviolet absorber, a reactive ultraviolet absorber RUVA-93 manufactured by Otsuka Chemical Co., Ltd. can be given as an example.
[0130] ベンゾフエノン系化合物の具体例として、 2, 4 ジヒドロキシベンゾフエノン、 2, 2' —ジヒドロキシ一 4—メトキシベンゾフエノン、 2 ヒドロキシ一 4—メトキシ一 5—スルホ ベンゾフエノン、ビス(2 メトキシ 4 ヒドロキシ 5 ベンゾィルフエ-ルメタン)等 を挙げることができるが、これらに限定されない。 [0130] Specific examples of benzophenone compounds include 2,4 dihydroxybenzophenone, 2, 2'-dihydroxy-4-methoxybenzophenone, 2-hydroxy-1-methoxy-1-5-sulfobenzophenone, bis (2 methoxy 4 Hydroxy 5 benzoylmethane) and the like, but is not limited thereto.
[0131] 本発明で好ましく用いられる上記記載の紫外線吸収剤は、透明性が高ぐ偏光板 や液晶素子の劣化を防ぐ効果に優れたべンゾトリアゾール系紫外線吸収剤やべンゾ フエノン系紫外線吸収剤が好ましぐ不要な着色がより少な 、ベンゾトリアゾール系紫 外線吸収剤が特に好ましく用いられる。 [0131] The ultraviolet absorber described above preferably used in the present invention is a benzotriazole-based ultraviolet absorber or a benzophenone-based ultraviolet absorber excellent in the effect of preventing deterioration of a highly transparent polarizing plate or liquid crystal element. Benzotriazole-based ultraviolet absorbers are particularly preferably used because they have less unwanted coloration that is preferred by the agent.
[0132] 紫外線吸収剤のドープへの添加方法は、ドープ中で紫外線吸収剤が溶解するよう なものであれば制限なく使用できる力 本発明にお 、ては紫外線吸収剤をメチレンク 口ライド、酢酸メチル、ジォキソラン等のセルロースエステルに対する良溶媒、または 良溶媒と低級脂肪族アルコール (メタノール、エタノール、プロパノール、ブタノール 等)のような貧溶媒との混合有機溶媒に溶解し紫外線吸収剤溶液としてセルロース エステル溶液に添加してドープとする方法が好ま ヽ。この場合できるだけドープ溶 媒組成と紫外線吸収剤溶液の溶媒組成とを同じとするか近づけるのが好ま ヽ。紫 外線吸収剤の含有量は 0. 01〜5質量%、特に 0. 5〜3質量%である。 [0132] The method of adding the UV absorber to the dope is a power that can be used without limitation as long as the UV absorber can be dissolved in the dope. In the present invention, the UV absorber is a methylene chloride, acetic acid. Cellulose ester solution as a UV absorber solution by dissolving in a good solvent for cellulose esters such as methyl and dioxolane, or in a mixed organic solvent of a good solvent and a poor solvent such as lower aliphatic alcohol (methanol, ethanol, propanol, butanol, etc.) The method of adding to the dope is preferred. In this case, it is preferable to make the dope solvent composition and the solvent composition of the UV absorber solution as close as possible to each other. The content of the ultraviolet absorber is from 0.01 to 5% by weight, in particular from 0.5 to 3% by weight.
[0133] (酸化防止剤) [0133] (Antioxidant)
酸ィ匕防止剤としては、ヒンダードフエノール系の化合物が好ましく用いられ、例えば 、 2, 6 ジ tーブチルー p タレゾール、ペンタエリスリチルーテトラキス〔3—(3, 5 ージ—tーブチルー 4ーヒドロキシフエ-ル)プロピオネート〕、トリエチレングリコール ビス〔3—(3—t—ブチルー 5—メチルー 4ーヒドロキシフエ-ル)プロピオネート〕、 1 , 6—へキサンジオール—ビス〔3— (3, 5—ジ— t—ブチル—4—ヒドロキシフエ-ル) プロピオネート〕、 2, 4 ビス一(n—ォクチルチオ)ー6—(4ーヒドロキシ 3, 5 ジ —tーブチルァ-リノ) 1, 3, 5 トリアジン、 2, 2 チォージエチレンビス〔3—(3, 5—ジ一 t—ブチル 4—ヒドロキシフエ-ル)プロピオネート〕、ォクタデシルー 3— (3 , 5—ジ— t—ブチル—4—ヒドロキシフエ-ル)プロピオネート、 N, N' —へキサメチ レンビス(3, 5 ジ一 t—ブチル 4 ヒドロキシ一ヒドロシンナマミド)、 1, 3, 5 トリメ チルー 2, 4, 6 トリス(3, 5 ジ tーブチルー 4ーヒドロキシベンジル)ベンゼン、ト リス一(3, 5—ジ一 t—ブチル 4—ヒドロキシベンジル)一イソシァヌレイト等が挙げら れる。特に 2, 6 ジ一 t—ブチル p クレゾール、ペンタエリスリチルーテトラキス〔3 一(3, 5—ジ—tーブチルー 4ーヒドロキシフエ-ル)プロピオネート〕、トリエチレングリ コール—ビス〔 3— ( 3— t ブチル— 5—メチル— 4—ヒドロキシフエ-ル)プロビオネ ート〕が好ましい。また例えば、 N, N' —ビス〔3— (3, 5—ジ一 t—ブチル 4—ヒド ロキシフエ-ル)プロピオ-ル〕ヒドラジン等のヒドラジン系の金属不活性剤ゃトリス(2 , 4—ジ一 t ブチルフエ-ル)フォスファイト等のリン系加工安定剤を併用してもょ ヽ 。これらの化合物の添カ卩量は、セルロースエステルに対して質量割合で lppm〜l. 0%が好ましく、 10〜 1 OOOppm力さらに好まし!/ヽ。 As the anti-oxidation agent, a hindered phenol compound is preferably used. 2,6 di-tert-butyl-p-taresole, pentaerythrityl-tetrakis [3- (3,5-di-tert-butyl-4-hydroxyphenol) propionate], triethylene glycol bis [3- (3-tert-butyl-5- Methyl-4-hydroxyphenol) propionate], 1,6-hexanediol-bis [3- (3,5-di-tert-butyl-4-hydroxyphenol) propionate], 2,4bis (n— Octylthio) -6- (4-hydroxy 3,5 di-tert-butyl-lino) 1, 3, 5 triazine, 2, 2 thiodiethylenebis [3- (3,5-di-tert-butyl 4-hydroxyphenol- ) Propionate], octadecyl 3- (3,5-di-t-butyl-4-hydroxyphenol) propionate, N, N'-hexamethylenbis (3,5 di-tert-butyl 4-hydroxy monohydrosine Namamide), 1, 3, 5 Increment Chiru 2, 4, 6-tris (3, 5-di-t-butyl-4-hydroxybenzyl) benzene, Doo squirrel one (3, 5-di one t- butyl 4-hydroxybenzyl) Single Isoshianureito etc. like et be. In particular, 2,6-di-tert-butyl-p-cresol, pentaerythrityl-tetrakis [3 (3-, 5-di-tert-butyl-4-hydroxyphenol) propionate], triethylene glycol-bis [3- (3-t Butyl-5-methyl-4-hydroxyphenol) propionate] is preferred. Also, for example, hydrazine-based metal deactivators such as N, N'-bis [3- (3,5-di-tert-butyl 4-hydroxyphenyl) propiol] hydrazine, tris (2,4- It is also possible to use phosphorus-based processing stabilizers such as di (tbutylbutyl) phosphite. The amount of addition of these compounds is preferably lppm to l.0% by weight with respect to the cellulose ester, more preferably 10 to 1 OOOppm.
[0134] (マット剤) [0134] (Matting agent)
本発明では、針状で複屈折を有する微粒子の他に、さらにマット剤として微粒子を セルロースエステルフィルム中に含有させることができる。これによつて、搬送や巻き 取りをしやすくすることができる。 In the present invention, in addition to the needle-like fine particles having birefringence, fine particles can be further contained in the cellulose ester film as a matting agent. This makes it easy to carry and take up.
[0135] マット剤の粒径は 10nm〜0. 1 μ mの 1次粒子もしくは 2次粒子であるであることが 好ましい。 1次粒子の針状比は 1. 1以下の略球状のマット剤が好ましく用いられる。 [0135] The particle size of the matting agent is preferably primary particles or secondary particles of 10 nm to 0.1 µm. A substantially spherical matting agent having a primary particle acicular ratio of 1.1 or less is preferably used.
[0136] 微粒子としては、ケィ素を含むものが好ましぐ特に二酸ィ匕珪素が好ましい。本発明 に好ましい二酸ィ匕珪素の微粒子としては、例えば、 日本ァエロジル (株)製のァエロ ジル R972、 R972V, R974、 R812、 200、 200V, 300、 R202、 0X50、 TT600 ( 以上日本ァエロジル (株)製)の商品名で市販されているものを挙げることができ、ァ エロジノレ 200V、 R972、 R972V, R974、 R202、 R812を好ましく用! /、ること力でき る。ポリマーの微粒子の例として、シリコーン榭脂、弗素榭脂及びアクリル榭脂を挙げ ることができる。シリコーン榭脂が好ましぐ特に三次元の網状構造を有するものが好 ましく、例えば、トスノくール 103、同 105、同 108、同 120、同 145、同 3120及び同 2 40 (東芝シリコーン (株)製)を挙げることができる。 [0136] As the fine particles, those containing silicon are preferred, and silicon dioxide is particularly preferred. Preferred examples of the silicon dioxide fine particles used in the present invention include Aerosil R972, R972V, R974, R812, 200, 200V, 300, R202, 0X50, TT600 (manufactured by Nippon Aerosil Co., Ltd.). As mentioned above, those commercially available under the trade name of Nippon Aerosil Co., Ltd. can be mentioned, and Aerogenole 200V, R972, R972V, R974, R202, R812 can be preferably used. Examples of polymer fine particles include silicone resin, fluorine resin and acrylic resin. Silicone resin is preferred, particularly those having a three-dimensional network structure.For example, Tosnowl 103, 105, 108, 120, 145, 3120 and 240 (Toshiba Silicone) (Manufactured by Co., Ltd.).
[0137] 二酸化珪素の微粒子は、 1次平均粒子径が 20nm以下であり、かつ見かけ比重が 70gZL以上であるものが好ましい。 1次粒子の平均径が 5〜16nmがより好ましぐ 5 〜 12nmがさらに好まし 、。 1次粒子の平均径が小さ 、方がヘイズが低く好まし 、。 見かけ比重は 90〜200gZL以上が好ましぐ 100〜200gZL以上がより好ましい。 見かけ比重が大きい程、高濃度の微粒子分散液を作ることが可能になり、ヘイズ、凝 集物が発生せず好ましい。 [0137] The fine particles of silicon dioxide preferably have a primary average particle diameter of 20 nm or less and an apparent specific gravity of 70 gZL or more. An average primary particle size of 5 to 16 nm is more preferred, and 5 to 12 nm is more preferred. The average primary particle size is smaller, and haze is preferred. The apparent specific gravity is preferably 90 to 200 gZL or more, more preferably 100 to 200 gZL or more. Higher apparent specific gravity makes it possible to produce a high-concentration fine particle dispersion and does not generate haze or aggregates.
[0138] 本発明におけるマット剤の添カ卩量は、セルロースエステルフィルム lm2当たり 0. 01 〜1. Og力好ましく、 0. 03〜0. 3g力より好ましく、 0. 08〜0. 16g力 ^さらに好まし!/ヽ。 [0138] The amount of the matting agent added in the present invention is preferably 0.01 to 1. Og force, more preferably 0.03 to 0.3 g force, and 0.08 to 0.16 g force per lm 2 of the cellulose ester film. I like it even more!
[0139] (界面活性剤) [0139] (Surfactant)
本発明で用いられるドープあるいは微粒子分散液には、界面活性剤を含有するこ と力 S好ましく、リン酸系、スルフォン酸系、カルボン酸系、ノ-オン系、カチオン系等特 に限定されない。これらは、例えば特開昭 61— 243837号等に記載されている。界 面活性剤の添カ卩量は、セルロースァシレートに対して 0. 002〜2質量0 /0が好ましぐ 0. 01〜1質量%がより好ましい。添加量が 0. 001質量%未満であれば添加効果を 十分に発揮することができず、添加量が 2質量%を超えると、析出したり、不溶解物を 生じたりすることがある。 The dope or fine particle dispersion used in the present invention preferably contains a surfactant, and is not particularly limited to phosphoric acid, sulfonic acid, carboxylic acid, non-one, cationic and the like. These are described, for example, in JP-A-61-243837.添Ka卩量of interfacial active agent, preferably is from 0.002 to 2 mass 0/0 to cellulose § shea rate instrument 0.01 to 1 mass% is more preferable. If the addition amount is less than 0.001% by mass, the effect of addition cannot be fully exerted, and if the addition amount exceeds 2% by mass, precipitation or insoluble matter may occur.
[0140] ノ-オン系界面活性剤としては、ポリオキシエチレン、ポリオキシプロピレン、ポリオ キシブチレン、ポリグリシジルゃソルビタンをノ-オン性親水性基とする界面活性剤で あり、具体的には、ポリオキシエチレンアルキルエーテル、ポリオキシエチレンアルキ ルフエニールエーテル、ポリオキシエチレン一ポリオキシプロピレングリコール、多価 アルコール脂肪酸部分エステル、ポリオキシエチレン多価アルコール脂肪酸部分ェ ステル、ポリオキシエチレン脂肪酸エステル、ポリグリセリン脂肪酸エステル、脂肪酸 ジエタノールアミド、トリエタノールァミン脂肪酸部分エステルを挙げることができる。 [0140] The non-ionic surfactant is a surfactant having a non-ionic hydrophilic group of polyoxyethylene, polyoxypropylene, polyoxybutylene, polyglycidyl sorbitan. Oxyethylene alkyl ether, polyoxyethylene alkyl ether, polyoxyethylene monopolyoxypropylene glycol, polyhydric alcohol fatty acid partial ester, polyoxyethylene polyhydric alcohol fatty acid partial ester, polyoxyethylene fatty acid ester, polyglycerin fatty acid ester ,fatty acid Examples include diethanolamide and triethanolamine fatty acid partial esters.
[0141] ァ-オン系界面活性剤としてはカルボン酸塩、硫酸塩、スルフォン酸塩、リン酸エス テル塩であり、代表的なものとしては脂肪酸塩、アルキルベンゼンスルフォン酸塩、ァ ルキルナフタレンスルフォン酸塩、アルキルスルフォン酸塩、 aーォレフインスルフォ ン酸塩、ジアルキルスルフォコハク酸塩、 α—スルフォン化脂肪酸塩、 Ν—メチルー Νォレイルタウリン、石油スルフォン酸塩、アルキル硫酸塩、硫酸化油脂、ポリオキシ エチレンアルキルエーテル硫酸塩、ポリオキシエチレンアルキルフエ-一ルエーテル 硫酸塩、ポリオキシエチレンスチレン化フエニールエーテル硫酸塩、アルキルリン酸 塩、ポリオキシエチレンアルキルエーテルリン酸塩、ナフタレンスルフォン酸塩ホルム アルデヒド縮合物等である。 [0141] As the cation surfactant, carboxylate, sulfate, sulfonate, phosphate ester salt, and representative examples include fatty acid salt, alkylbenzene sulfonate, alkyl naphthalene sulfonate. Salt, alkyl sulfonate, a-olefin sulfonate, dialkyl sulfosuccinate, α-sulfonated fatty acid salt, Ν-methyl-oleyl taurine, petroleum sulfonate, alkyl sulfate, sulfate Fats and oils, polyoxyethylene alkyl ether sulfate, polyoxyethylene alkyl phenyl ether sulfate, polyoxyethylene styrenated phenyl ether sulfate, alkyl phosphate, polyoxyethylene alkyl ether phosphate, naphthalene sulfonate form And aldehyde condensates.
[0142] カチオン系界面活性剤としてはァミン塩、 4級アンモ-ゥム塩、ピリジュム塩等を挙 げることができ、第 1〜第 3脂肪アミン塩、第 4級アンモ-ゥム塩 (テトラアルキルアンモ -ゥム塩、トリアルキルべンジルアンモ -ゥム塩、アルキルピリジゥム塩、アルキルイミ ダゾリゥム塩等)を挙げることができる。両性系界面活性剤としてはカルボキシべタイ ン、スルフォベタイン等であり、 Ν—トリアルキル—Ν—カルボキシメチルアンモ -ゥム ベタイン、 Ν -トリアルキル Ν スルフォアルキレンアンモニゥムベタイン等である。 フッ素系界面活性剤は、フルォロカーボン鎖を疎水基とする界面活性剤である。フッ 素系界面活性剤としては、 C F CHCHO— (CHCHO) — OSO Na、 C F SO [0142] Examples of cationic surfactants include ammine salts, quaternary ammonium salts, pyridium salts, etc., and primary to tertiary fatty amine salts, quaternary ammonium salts ( Tetraalkyl ammonium salts, trialkylbenzam salts, alkyl pyridinium salts, alkyl imidazolium salts, and the like. Examples of amphoteric surfactants include carboxybetaine and sulfobetaine, such as Ν-trialkyl-Ν-carboxymethylammonium betaine and 、 -trialkylΝsulfoalkylene ammonium betaine. The fluorosurfactant is a surfactant having a fluorocarbon chain as a hydrophobic group. Fluorosurfactants include C F CHCHO— (CHCHO) — OSO Na, C F SO
8 17 2 2 2 2 10 3 8 17 8 17 2 2 2 2 10 3 8 17
N(CH ) (CH CH O) H、 C F SO N(C H )CH COOK, C F COONH、N (CH) (CH CH O) H, C F SO N (C H) CH COOK, C F COONH,
2 3 7 2 2 16 8 17 2 3 7 2 7 15 42 3 7 2 2 16 8 17 2 3 7 2 7 15 4
C F SO N(C H ) (CH CH O) - (CH ) —SO Naゝ C F SO N(C H ) (CH )C F SO N (C H) (CH CH O)-(CH) —SO Na ゝ C F SO N (C H) (CH)
8 17 2 3 7 2 2 4 2 4 3 8 17 2 3 7 2 38 17 2 3 7 2 2 4 2 4 3 8 17 2 3 7 2 3
— N+(CH) -I—、CF SO N(C H )CH CH CH N+(CH ) — CH COO—、 C F C — N + (CH) -I—, CF SO N (CH) CH CH CH N + (CH) — CH COO—, CFC
3 3 8 17 2 3 7 2 2 2 3 2 2 8 17 3 3 8 17 2 3 7 2 2 2 3 2 2 8 17
HCHO(CHCHO) — H、CF CHCHO(CH) — N+(CH) ·Ι\ H(CF)HCHO (CHCHO) — H, CF CHCHO (CH) — N + (CH) · Ι \ H (CF)
2 2 2 2 16 8 17 2 2 2 3 3 3 2 82 2 2 2 16 8 17 2 2 2 3 3 3 2 8
CH CH OCOCH CH(SO )COOCH CH CH CH (CF ) H、 H(CF ) CH C CH CH OCOCH CH (SO) COOCH CH CH CH (CF) H, H (CF) CH C
2 2 2 3 2 2 2 2 2 8 2 6 2 2 2 2 3 2 2 2 2 2 8 2 6 2
H 0(CH CH O) H、 H(CF ) CH CH O (CH ) N+(CH ) ·Γ、 H(CF ) CH 0 (CH CH O) H, H (CF) CH CH O (CH) N + (CH) Γ, H (CF) C
2 2 2 16 2 8 2 2 2 3 3 3 2 82 2 2 16 2 8 2 2 2 3 3 3 2 8
H CH OCOCH CH(SO )COOCH H CH CH C F 、 C F - C H - SO N(CH CH OCOCH CH (SO) COOCH H CH CH C F, C F-C H-SO N (C
2 2 2 3 2 2 2 2 8 17 9 17 6 4 2 32 2 2 3 2 2 2 2 8 17 9 17 6 4 2 3
H ) (CH CH O) H、 CF -CH CSO N(C H ) (CH ) N+(CH ) ·Ι—等H) (CH CH O) H, CF -CH CSO N (C H) (CH) N + (CH)
7 2 2 16 9 17 6 4 2 3 7 2 3 3 3 が挙げられる力 これらに限定される訳ではない。 7 2 2 16 9 17 6 4 2 3 7 2 3 3 3 is not limited to these forces.
[0143] (剥離促進剤) さらに、剥離時の荷重を小さくするための剥離促進剤も、ドープに添加してもよい。 それらは、界面活性剤が有効であり、リン酸系,スルフォン酸系,カルボン酸系,ノ- オン系,カチオン系等があるが、これらに特に限定されない。これらの剥離促進剤は[0143] (Peeling accelerator) Furthermore, a peeling accelerator for reducing the load during peeling may be added to the dope. Of these, surfactants are effective, and there are phosphoric acid-based, sulfonic acid-based, carboxylic acid-based, non-ionic, cationic and the like, but not limited thereto. These stripping accelerators
、例えば特開昭 61— 243837号等に記載されている。特開昭 57— 500833号には ポリエトキシル化リン酸エステルが剥離促進剤として開示されている。特開昭 61— 69For example, it describes in Unexamined-Japanese-Patent No. 61-243837 etc. Japanese Laid-Open Patent Publication No. 57-500833 discloses polyethoxylated phosphate ester as a release accelerator. JP 61-69
845号には非エステル化ヒドロキシ基が遊離酸の形であるモノまたはジリン酸アルキ ルエステルをセルロースエステルに添加することにより迅速に剥離できることが開示さ れている。また、特開平 1— 299847号には非エステル化ヒドロキシル基及びプロピレ ンォキシド鎖を含むリン酸エステルイ匕合物と無機物粒子を添加することにより剥離荷 重が低減できることが開示されて ヽる。 No. 845 discloses that the monoester or diphosphate alkyl ester in which the non-esterified hydroxy group is in the form of a free acid can be rapidly removed by adding to the cellulose ester. JP-A-1-299847 discloses that the release load can be reduced by adding a phosphate ester compound containing an unesterified hydroxyl group and a propylene oxide chain and inorganic particles.
[0144] また、下記式(2)または(3)で表される化合物が含まれて!/、ることが好ま 、。 [0144] It is also preferable that the compound represented by the following formula (2) or (3) is included!
[0145] (2) (R -B -0) P ( = 0)—(OM ) [0145] (2) (R -B -0) P (= 0) — (OM)
1 1 nl 1 n2 1 1 nl 1 n2
(3) R B -X (3) R B -X
2 2 twenty two
式中、 R及び Rは、それぞれ、炭素数 4〜40の置換もしくは無置換のアルキル基、 In the formula, R and R are each a substituted or unsubstituted alkyl group having 4 to 40 carbon atoms,
1 2 1 2
ァルケ-ル基、ァラルキル基またはァリール基であり; Mは、アルカリ金属、アンモ- An alkyl group, an aralkyl group or an aryl group; M is an alkali metal, an ammonium group;
1 1
ァ、低級アルキルァミンであり; B及び Bは、それぞれ、 2価の連結基であり;Xは、力 , Lower alkylamine; B and B are each a divalent linking group; X is a force
1 2 1 2
ルボン酸またはその塩、スルフォン酸またはその塩、あるいは硫酸エステルまたはそ の塩であり; nlは、 1または 2であり;そして、 n2は、 3— nlである。 Rubonic acid or a salt thereof, sulfonic acid or a salt thereof, or a sulfate ester or a salt thereof; nl is 1 or 2; and n2 is 3-nl.
[0146] 式(2)または(3)で表される少なくとも一種の剥離剤を、セルロースァシレートフィル ムが含有することを特徴とする。以下に、これらの剥離剤について記述する。 Rと R [0146] The cellulose acylate film contains at least one release agent represented by the formula (2) or (3). Hereinafter, these release agents will be described. R and R
1 2 の好ましい例としては、炭素数 4〜40の置換、無置換のアルキル基(例えば、ブチル 、へキシル、ォクチル、 2—ェチルへキシル、ノニル、ドデシル、へキサデシル、ォクタ デシル、エイコサ -ル、ドコサ -ル、ミリシル、等)、炭素数 4〜40の置換、無置換のァ ルケ-ル基(例えば、 2 へキセ -ル、 9ーデセ -ル、ォレイル等)、炭素数 4〜40の 置換、無置換のァリール基(例えば、フエ-ル、ナフチル、メチルフエ-ル、ジメチル フエニル、トリメチルフエニル、ェチルフエニル、プロピルフエニル、ジイソプロピルフエ ニル、トリイソプロピルフエニル、 t ブチルフエニル、ジー t ブチルフエニル、トリー t ブチルフエニル、イソペンチルフエニル、ォクチルフエニル、イソォクチルフエニル、 O Preferred examples of 1 2 include substituted and unsubstituted alkyl groups having 4 to 40 carbon atoms (for example, butyl, hexyl, octyl, 2-ethylhexyl, nonyl, dodecyl, hexadecyl, octadecyl, eicosal). , Docosal, myricyl, etc.), substituted with 4 to 40 carbon atoms, unsubstituted alkenyl group (for example, 2 hexyl, 9-decyl, oleyl, etc.), with 4 to 40 carbon atoms Substituted or unsubstituted aryl groups (eg, phenyl, naphthyl, methylphenyl, dimethylphenyl, trimethylphenyl, ethenylphenyl, propylphenyl, diisopropylphenyl, triisopropylphenyl, t-butylphenyl, di-t-butylphenyl, tree t butyl phenyl, isopentyl phenyl, octyl phenyl, isooctyl phenyl, O
1 イソノ-ルフエ-ル、ジイソノ-ルフエ-ル、ドデシルフェ -ル、イソペンタデシルフェ- ル) Νである。 1 Ionol, diisanol, dodecyl, and isopentadecyl)
[0147] これらの中でもさらに好ましいのは、アルキルとしては、へキシル、ォクチル、 2—ェ チルへキシル、ノニル、ドデシル、へキサデシル、ォクタデシル、ドコサ -ル、ァルケ- ルとしてはォレイル、ァリール基としてはフエ-ル、ナフチル、トリメチルフエ-ル、ジィ ソプロピルフエニル、トリイソプロピルフエニル、ジー t—ブチルフエニル、トリー tーブチ ルフエニル、イソオタチルフエ-ル、イソノ-ルフエ-ル、ジイソノ-ルフエ-ル、ドデシ ルフイソペンタデシルフェ-ルである。 [0147] Among these, more preferable examples of alkyl include hexyl, octyl, 2-ethylhexyl, nonyl, dodecyl, hexadecyl, octadecyl, docosayl, and alkaryl as oleyl and aryl groups. Is phenyl, naphthyl, trimethylphenyl, diisopropylpropyl, triisopropylphenyl, di-t-butylphenyl, tri-tert-phenylphenyl, iso-octylphenyl, iso-phenol, di-iso-phenol, dodecy Rufisopentadecyl fail.
[0148] 次に、 B、 Bの 2価の連結基について記述する。炭素数 1〜10のアルキレン、ポリ( [0148] Next, the divalent linking group of B and B will be described. C1-C10 alkylene, poly (
1 2 1 2
重合度 1〜50)ォキシエチレン、ポリ(重合度 1〜50)ォキシプロピレン、ポリ(重合度 1〜50)ォキシグリセリン、でありこれらの混合したものでもよい。これらで好ましい連 結基は、メチレン、エチレン、プロピレン、ブチレン、ポリ(重合度 1〜25)ォキシェチレ ン、ポリ(重合度 1〜25)ォキシプロピレン、ポリ(重合度 1〜15)ォキシグリセリンであ る。 Degree of polymerization 1-50) oxyethylene, poly (degree of polymerization 1-50) oxypropylene, poly (degree of polymerization 1-50) oxyglycerin, and a mixture thereof. Preferred linking groups among these are methylene, ethylene, propylene, butylene, poly (degree of polymerization 1 to 25) oxchethylene, poly (degree of polymerization 1 to 25) oxypropylene, poly (degree of polymerization 1 to 15) oxyglycerin. It is.
[0149] 次に、 Xは、カルボン酸 (または塩)、スルフォン酸 (または塩)、硫酸エステル (また は塩)であるが、特に好ましくはスルフォン酸 (または塩)、硫酸エステル (または塩)で ある。塩としては好ましくは Na、 K、アンモ-ゥム、トリメチルァミン及びトリエタノール ァミンである。以下に、本発明の好ましい化合物の具体例を記載する。 [0149] Next, X is carboxylic acid (or salt), sulfonic acid (or salt), sulfate ester (or salt), particularly preferably sulfonic acid (or salt) or sulfate ester (or salt). It is. Preferred salts are Na, K, ammonia, trimethylamine and triethanolamine. Specific examples of preferred compounds of the present invention are described below.
- 1 C Η 0-Ρ( = 0)-(ΟΗ) -1 C Η 0-Ρ (= 0)-(ΟΗ)
RZ- -2 H 0-P( = 0)-(OK) RZ- -2 H 0-P (= 0)-(OK)
RZ- -3 (OK) RZ- -3 (OK)
RZ- -44 C H (OCHCH) 0-P( = 0)-(OK) RZ- -44 C H (OCHCH) 0-P (= 0)-(OK)
31 2 2 5 2 31 2 2 5 2
RZ- -55 {C H O(CHCHO) } -P( = 0)-OH RZ- -55 {C H O (CHCHO)} -P (= 0) -OH
RZ- -6 RZ- -6
18 35 2 2 8 2 18 35 2 2 8 2
RZ- -7 i) -CH -OCH CH 0-P( = 0) - (OK) RZ- -7 i) -CH -OCH CH 0-P (= 0)-(OK)
9 3 6 2 2 2 2 9 3 6 2 2 2 2
RZ- -8 H -CH -0-(CH CH O) -P( = 0)-(OK) (OH) RZ- -8 H -CH -0- (CH CH O) -P (= 0)-(OK) (OH)
RZ- -9 RZ- -9
12 25 12 25
RZ- -10 RZ- -10
12 25 RZ- 11 C H COOH 12 25 RZ- 11 CH COOH
17 33 17 33
RZ- 12 C H COOH-N (CH CH OH) RZ- 12 C H COOH-N (CH CH OH)
17 33 2 2 3 17 33 2 2 3
RZ- 13 iso-C H -C H -O- (CH CH O) - (CH ) SO Na RZ- 13 iso-C H -C H -O- (CH CH O)-(CH) SO Na
2 3 twenty three
H ) SO Na H) SO Na
RZ- 16 トリ一 t ブチルナフタレンスルフォン酸ナトリゥム RZ-16 Tri-t-Butyl naphthalene sodium sulfonate
RZ- 17 C H CON (CH ) CH CH SO Na RZ- 17 C H CON (CH) CH CH SO Na
17 33 3 2 2 3 17 33 3 2 2 3
RZ- 18 C H C H SO -NH RZ- 18 C H C H SO -NH
12 25 6 4 3 4 12 25 6 4 3 4
これらの化合物の使用量は、ドープ中に 0. 002〜2質量%で含有することが好まし い。より好ましくは 0. 005〜1質量%であり、さらに好ましくは 0. 01-0. 5質量%で ある。その添加方法は、特に限定されないがそのまま液体あるいは固体のまま、溶解 する前に他の素材と共に添加され溶液としてもよいし、予め作製されたセルロースァ シレート溶液に後から添加してもよい。これらを含有すること〖こよって、微粒子の配向 がそろいやすくなる。 The amount of these compounds used is preferably 0.002 to 2% by mass in the dope. More preferably, the content is 0.005 to 1% by mass, and still more preferably 0.01 to 0.5% by mass. The addition method is not particularly limited, but it may be liquid or solid as it is and added together with other materials before dissolution, or may be added later to a cellulose acylate solution prepared in advance. By containing these, it becomes easy to align the fine particles.
[0151] (その他の添加剤) [0151] (Other additives)
この他、カオリン、タルク、ケイソゥ土、石英、炭酸カルシウム、硫酸バリウム、酸ィ匕チ タン、アルミナ等の無機微粒子、カルシウム、マグネシウム等のアルカリ土類金属の 塩等の熱安定剤を加えてもよい。さらに帯電防止剤、難燃剤、滑剤、油剤等も加える 場合がある。 In addition, thermal stabilizers such as inorganic fine particles such as kaolin, talc, diatomaceous earth, quartz, calcium carbonate, barium sulfate, acidic titanium, and alumina, and alkaline earth metal salts such as calcium and magnesium can be added. Good. In addition, antistatic agents, flame retardants, lubricants, oils, etc. may be added.
[0152] 〔溶液流延製膜方法〕 [0152] [Solution casting film forming method]
本発明のセルロースエステルフィルムは、溶液流延製膜法により製膜される。ここで 、溶液流延製膜方法について図 6を用いて説明する。 The cellulose ester film of the present invention is formed by a solution casting film forming method. Here, the solution casting film forming method will be described with reference to FIG.
[0153] 図 6は、本発明に係わる溶液流延製膜方法のドープ調製工程、流延工程及び乾燥 工程を模式的に示した工程の 1例を示した図である。 FIG. 6 is a diagram showing an example of a process schematically showing the dope preparation process, casting process and drying process of the solution casting film-forming method according to the present invention.
[0154] (1)微粒子分散液調製工程 [0154] (1) Fine particle dispersion preparation process
本発明の微粒子分散液の調製方法は、特に限定はされないが、下記の a)もしくは b)の方法で行うことが好まし!/、。 The method for preparing the fine particle dispersion of the present invention is not particularly limited, but is preferably performed by the following method a) or b)!
[0155] a)溶解釜中に有機溶媒と微粒子分散用榭脂を導入し、攪拌溶解し、榭脂溶液とす る。これとは別に有機溶媒と微粒子の混合液を送液ポンプでマントンゴーリーやサン ドミル等の分散機に移送しプレ分散を行なう。これを前記の榭脂溶液に添加し、攪拌 し濾過器で凝集物を取り除き、微粒子分散液としストックする(図 6と若干異なる)。調 製された微粒子分散液はさらに何回か分散と濾過を繰り返してもよい。 [0155] a) An organic solvent and a fine particle-dispersed resin are introduced into a dissolving kettle and dissolved by stirring to obtain a resin solution. The Separately, the mixture of organic solvent and fine particles is transferred to a disperser such as Menton Gorley or Sand Mill by a liquid feed pump and pre-dispersed. This is added to the above-mentioned rosin solution, stirred and agglomerated with a filter to remove agglomerates and stocked as a fine particle dispersion (slightly different from FIG. 6). The prepared fine particle dispersion may be further repeatedly dispersed and filtered several times.
[0156] b)溶解釜中に有機溶媒と榭脂を加え、攪拌溶解して榭脂溶液とし、この榭脂溶液 に微粒子をカ卩えて、マントンゴーリンもしくはサンドミル等の分散機(図示してない)で 分散し、それを送液ポンプで濾過器に送って凝集物を除き微粒子分散液とする (何 回か同様な操作を繰り返し循環させてもよい)。そして微粒子分散液を切り替え弁か らストックタンクに移送し、静置脱泡後、送液ポンプ (例えば加圧型定量ギヤポンプ) で移送し、濾過器で濾過して導管で移送する。 [0156] b) An organic solvent and resin are added to a dissolving kettle, and dissolved by stirring to obtain a resin solution. Fine particles are collected in this resin solution, and a disperser such as Manton Gorin or a sand mill (not shown) ) And sent to a filter with a liquid feed pump to remove aggregates and make a fine particle dispersion (the same operation may be repeated several times). Then, the fine particle dispersion is transferred from the switching valve to the stock tank, and after standing and defoaming, transferred by a liquid feed pump (for example, a pressurized metering gear pump), filtered by a filter and transferred by a conduit.
[0157] 微粒子分散液にはさらに可塑剤、紫線吸収剤、分散剤等も添加してもよい。 [0157] A plasticizer, a purple ray absorbent, a dispersant and the like may be further added to the fine particle dispersion.
[0158] 本発明の上記のような微粒子分散液を調製する際に使用する分散機は、大きくは メディアレス分散機とメディア分散機とに分けられ、どちらも使用することができる。 [0158] Dispersers used in preparing the fine particle dispersion as described above of the present invention are roughly divided into a medialess disperser and a media disperser, and both can be used.
[0159] メディアレス分散機としては超音波型、遠心型、高圧型等があり、本発明において は高圧分散装置が好ましく用いられる。高圧分散装置は微粒子と溶媒を混合した組 成物を細管中に高速通過させることで、高剪断や高圧状態等特殊な条件を作りだす 装置である。高圧分散装置で処理することにより、例えば、管径 1〜2000 /ζ πιの細 管中で装置内部の最大圧力条件が 9. 8 X 106Pa以上であることが好ましい。さらに 好ましくは 19. 6 X 106Pa以上である。またその際、最高到達速度が lOOmZsec以 上に達するもの、伝熱速度が lOOkcalZhr以上に達するものが好ましい。上記のよう な高圧分散装置には Microfluidics Corporation社製超高圧ホモジナイザー(商 品名マイクロフルイダィザ一)ある 、はナノマイザ一社製ナノマイザ一、ある 、はウルト ラタラックスがあり、他にもマントンゴーリン型高圧分散装置、例えば、ィズミフードマシ ナリ製ホモゲナイザー、三和機械 (株)社製 UHN— 01等が挙げられる。 [0159] Examples of the medialess disperser include an ultrasonic type, a centrifugal type, and a high pressure type. In the present invention, a high pressure disperser is preferably used. A high-pressure dispersion device is a device that creates special conditions such as high shear and high-pressure conditions by passing a mixture of fine particles and solvent through a narrow tube at high speed. It is preferable that the maximum pressure condition inside the apparatus is 9.8 × 10 6 Pa or more in a tube having a tube diameter of 1 to 2000 / ζ πι, for example, by treating with a high-pressure dispersion apparatus. More preferably, it is 19.6 × 10 6 Pa or more. At that time, it is preferable that the maximum reaching speed reaches lOOmZsec or more, and the heat transfer speed reaches lOOkcalZhr or more. The above-mentioned high-pressure disperser includes an ultra-high pressure homogenizer manufactured by Microfluidics Corporation (trade name: Microfluidizer 1), Nanomizer 1 manufactured by Nanomizer 1 and Ultra Ratarax, and other Manton Gorin type Examples thereof include a high-pressure dispersing device such as Izumi Food Machinery's homogenizer, Sanwa Kikai Co., Ltd. UHN-01.
[0160] メディア分散機としては、ガラスビーズ、セラミックビーズ等のメディアの衝突力を利 用して分散するタイプのボールミル、サンドミル、ダイノミル等が挙げられる。本発明で は、特にメディア分散機が好ましく用いられる。 [0160] Examples of the media disperser include a ball mill, a sand mill, and a dyno mill that disperse using the collision force of media such as glass beads and ceramic beads. In the present invention, a media disperser is particularly preferably used.
[0161] このとき使用されるビーズはビーズ径 0. 03〜0. 3mmのものが好ましく用いられる 。この範囲のビーズ径のものを用いて分散したものは、ドープ中で針状微粒子の塊が 形成されにくく好ましく用いられる。 [0161] Beads having a bead diameter of 0.03 to 0.3 mm are preferably used. . Those dispersed with beads having a diameter in this range are preferably used because it is difficult to form a mass of acicular fine particles in the dope.
[0162] このようにして調製された微粒子分散液は濾過により、凝集物や異物が除去される 。得られた微粒子分散液を用いて、ドープが調製される。 [0162] The fine particle dispersion prepared in this manner removes aggregates and foreign matters by filtration. A dope is prepared using the obtained fine particle dispersion.
[0163] (2)セルロースエステル溶液調製工程 [0163] (2) Cellulose ester solution preparation process
本発明では、上記の方法で予め調製された微粒子分散液と溶媒とセルロースエス テルとを混合してドープが調製される。具体的には、溶解釜に溶媒の一部と微粒子 分散液とを添加混合した後、ここに残りの溶媒とセルロースエステルとを攪拌しながら 添加し溶解させることが好ましい。可塑剤等の添加剤は、先に溶解釜に添加していて も、後力ら添カロすることちできる。 In the present invention, a dope is prepared by mixing a fine particle dispersion prepared in advance by the above method, a solvent, and cellulose ester. Specifically, it is preferable that a part of the solvent and the fine particle dispersion are added and mixed in the dissolution vessel, and then the remaining solvent and the cellulose ester are added and dissolved therein with stirring. Even if an additive such as a plasticizer has been added to the melting pot in advance, it can be added to the melt.
[0164] あるいは、溶解釜中の溶媒にセルロースエステルや可塑剤等の添加剤を攪拌しな 力 添加し、セルロースエステルの溶解中にさらに前記微粒子分散液を添加してもよ い。もしくは、溶媒とセルロースエステル及び可塑剤等の添加剤とを混合してセル口 ースエステル溶液を得て、ここに前記微粒子分散液を攪拌しながら添加することもで きる。 [0164] Alternatively, an additive such as cellulose ester or a plasticizer may be added to the solvent in the dissolution vessel without stirring, and the fine particle dispersion may be further added during dissolution of the cellulose ester. Alternatively, a cellulose ester solution can be obtained by mixing a solvent and an additive such as cellulose ester and a plasticizer, and the fine particle dispersion can be added thereto with stirring.
[0165] セルロースエステル溶液を調製する方法をさらに詳細に説明する。 [0165] The method for preparing the cellulose ester solution will be described in more detail.
[0166] 前述のセルロースエステルに対する良溶媒を主とする有機溶媒に溶解釜中でセル ロースエステルや可塑剤等の添加剤を攪拌しながら溶解する。溶解には、常圧で行 う方法、主溶媒の沸点以下で行う方法、主溶媒の沸点以上で加圧して行う高温溶解 方法、冷却して溶解する冷却溶解方法、かなりの高圧で行う高圧溶解方法等種々の 溶解方法があるが、本発明においては、高温溶解方法が好ましく用いられる。 [0166] Additives such as cellulose ester and plasticizer are dissolved in an organic solvent mainly composed of the above-mentioned good solvent for cellulose ester while stirring. For dissolution, a method under normal pressure, a method below the boiling point of the main solvent, a high-temperature dissolution method under pressure above the boiling point of the main solvent, a cooling dissolution method with cooling and dissolution, and a high-pressure dissolution at a fairly high pressure Although there are various dissolution methods such as methods, the high temperature dissolution method is preferably used in the present invention.
[0167] 溶解釜の中で前記微粒子分散液とセルロースエステルと溶媒が混合されて得られ たセルロースエステル溶液は、セルロースエステルが溶解した後、ポンプで濾過器に 送液して濾過される。 [0167] The cellulose ester solution obtained by mixing the fine particle dispersion, the cellulose ester, and the solvent in the dissolution vessel is dissolved in the cellulose ester and then sent to a filter by a pump and filtered.
[0168] 濾過は、このセルロースエステル溶液をフィルタープレス用の濾紙等の適当な濾材 を用いて行うことが好ましい。本発明における濾過材としては、不溶物等を除去する ために絶対濾過精度が小さ!、方が好ま 、が、絶対濾過精度が小さすぎると濾過材 の目詰まりが発生しやすいという問題点があり、絶対濾過精度 8 m以下の濾材が好 ましぐ 1〜8 /ζ πιの範囲の濾材がより好ましぐ 3〜6 mの範囲の濾材がさらに好ま しい。濾紙としては、例えば市販品の安積濾紙 (株)の No. 244や 277等を挙げるこ とができ、好ましく用いられる。 [0168] The filtration is preferably carried out using this cellulose ester solution with an appropriate filter medium such as filter paper for filter press. The filter medium in the present invention has a low absolute filtration accuracy to remove insoluble matters and the like! However, if the absolute filtration accuracy is too small, there is a problem that the filter media is likely to be clogged. A filter media with an absolute filtration accuracy of 8 m or less is preferred. A filter medium in the range of 1 to 8 / ζ πι is more preferable. A filter medium in the range of 3 to 6 m is more preferable. Examples of the filter paper include No. 244 and 277 of Azumi Filter Paper Co., Ltd., which are commercially available, and are preferably used.
[0169] 濾過の濾材の材質は特に制限はなぐ通常の濾材を使用することができるが、ポリ プロピレン、テフロン (登録商標)等のプラスチック製の濾材ゃステンレス等の金属製 の濾材が繊維の脱落等がなく好ましい。濾過は通常の方法で行うことができるが、加 圧下で、使用有機溶媒の常圧での沸点以上で、かつ有機溶媒が沸騰しない範囲の 温度で加熱または保温しながら濾過する方法が、濾過材前後の差圧 (以下、濾圧と することがある)の上昇が小さぐ好ましい。好ましい温度範囲は使用有機溶媒に依 存はするが、 45〜120°Cであり、 45〜70°Cがより好ましぐ 45〜55°Cの範囲である ことがさらに好ましい。濾圧は小さい方が好ましぐ 0. 3〜1. 6MPaであることが好ま しく、 0. 3〜1. 2MPaであることがより好ましぐ 0. 3〜1. OMPaであることがさらに 好ましい。 [0169] The filter material used for filtration can be an ordinary filter medium with no particular restrictions. However, plastic filter media such as polypropylene and Teflon (registered trademark), and metal filter media such as stainless steel are used to remove the fibers. Etc. are preferred. Filtration can be performed by a normal method, but the method of filtering while heating or holding at a temperature that is higher than the boiling point of the organic solvent used at normal pressure and in a range where the organic solvent does not boil is the filter medium. The increase in the differential pressure before and after (hereinafter sometimes referred to as filtration pressure) is preferably small. The preferred temperature range depends on the organic solvent used, but is 45 to 120 ° C, more preferably 45 to 55 ° C, more preferably 45 to 70 ° C. It is preferable that the filtration pressure is small, preferably 0.3 to 1.6 MPa, more preferably 0.3 to 1.2 MPa, and further 0.3 to 1. OMPa. preferable.
[0170] このようにして得られたドープはストックタンクに保管され、脱泡された後流延に用い られる。 [0170] The dope thus obtained is stored in a stock tank, defoamed, and used for casting.
[0171] このようにドープ釜中で微粒子分散液とセルロースエステル溶液とを混合してドー プを調製することが好まし 、方法として挙げられる力 セルロースエステル溶液と微粒 子分散液の一部もしくは全部をインラインで混合することもできる。例えば、図 6では インラインで微粒子分散液を添加する工程の一例を示して ヽる。微粒子分散液は、 セルロースエステル溶液 (もしくはドープ原液と称する場合がある)と、合流管 20で合 流される。合流管 20の直前には、濾過器が配置されており、例えば濾材交換等に伴 い経路から発生する、針状微粒子を含有する塊や大きな異物を、送液中の微粒子分 散液あるいはドープ原液から除去することができる。ここでは、耐溶剤性を有する金 属製の濾過器が好ましく用いられる。濾材としては、耐久性の観点力 金属、特にス テンレス鋼が好ましい。目詰まりの観点から 60〜80%の空孔率を有していることが好 ましい。最も好ましくは、絶対濾過精度 30〜60 mであって、かつ空孔率 60〜80% の金属製濾材で濾過することであり、これにより、長期に亘り、確実に粗大な異物を 除くことができ好ましい。絶対濾過精度 30〜60 μ mでかつ空孔率 60〜80%の金属 製濾材としては、例えば、日本精線 (株)製ファインポア NFシリーズの NF— 10、同 N F— 12、同 NF— 13等を挙げることができる。 [0171] In this way, it is preferable to prepare the dope by mixing the fine particle dispersion and the cellulose ester solution in the dope kettle, and the power mentioned as the method may be part or all of the cellulose ester solution and the fine particle dispersion. Can also be mixed in-line. For example, FIG. 6 shows an example of a process for adding a fine particle dispersion in-line. The fine particle dispersion is joined with a cellulose ester solution (or may be referred to as a dope stock solution) in a joining pipe 20. Immediately before the junction pipe 20, a filter is disposed. For example, a lump containing acicular fine particles or a large foreign matter generated from a path associated with filter medium exchange or the like is dispersed in the fine particle dispersion or dope in the liquid feed. It can be removed from the stock solution. Here, a metal filter having solvent resistance is preferably used. The filter medium is preferably a metal from the viewpoint of durability, particularly stainless steel. From the viewpoint of clogging, it is preferable to have a porosity of 60 to 80%. Most preferably, the filtration is performed with a metal filter medium having an absolute filtration accuracy of 30 to 60 m and a porosity of 60 to 80%, so that coarse foreign matters can be reliably removed over a long period of time. This is preferable. Metal with absolute filtration accuracy of 30-60 μm and porosity of 60-80% Examples of the filter material include NF-10, NF-12, and NF-13 of Finepore NF series manufactured by Nippon Seisen Co., Ltd.
[0172] 本発明において、絶対濾過精度は以下のように定義される。 JIS Z 8901に規定 される粒径の異なる試験用粉体のガラスビーズと純水をビーカーに入れ、スターラー で撹拌しながら、図 7に示すような装置で吸引濾過を行う。図 7は絶対濾過精度を測 定する装置を模式的に示した図である。ここにおいて、 Aは測定しょうとする濾材試 料、 Bは被濾過液、 Cは濾液を表す。被濾過液 Bはスターラー Sで攪拌されており、低 圧真空ポンプ Pにより大気圧から— 4kPaの圧力に維持して濾過する。 Vは開閉でき るバルブ、 Mはマノメータである。この時の被濾過液 Bと濾液 C中のガラスビーズの個 数を顕微鏡で観察し、以下の式で粒子捕集率を求める。粒子捕集率 95%の時の粒 子径を絶対濾過精度とした。 [0172] In the present invention, the absolute filtration accuracy is defined as follows. Put glass beads and pure water of test powders with different particle diameters specified in JIS Z 8901 in a beaker, and perform suction filtration with an apparatus as shown in Fig. 7 while stirring with a stirrer. FIG. 7 is a diagram schematically showing an apparatus for measuring absolute filtration accuracy. Here, A represents a filter medium sample to be measured, B represents a filtrate, and C represents a filtrate. The filtrate to be filtered B is stirred with a stirrer S, and is filtered with a low pressure vacuum pump P from atmospheric pressure to -4 kPa. V is a valve that can be opened and closed, and M is a manometer. At this time, the number of glass beads in the filtrate B and filtrate C is observed with a microscope, and the particle collection rate is obtained by the following formula. The particle size when the particle collection rate was 95% was defined as absolute filtration accuracy.
[0173] 粒子捕集率 (%) = (被濾過液中の個数ー濾液中の個数) Z (被濾過液中の個数) [0173] Particle collection rate (%) = (number in the filtrate-number in the filtrate) Z (number in the filtrate)
X 100 X 100
上記濾材の空孔率は 60〜80%であることが好ましぐ 65〜75%がより好ましい。 空孔率が大きい方が圧力損失力 、さくなる点で好ましぐ空孔率の小さい方が耐圧 性に優れるため好ましい。空孔率を求めるには、まず濾材を表面張力の低い溶媒中 に浸漬し、濾材中の空気を取り除き、溶媒の増加した量から濾材の空孔量を求め、 濾材の体積で割れば、算出することができる。 The porosity of the filter medium is preferably 60 to 80%, more preferably 65 to 75%. A larger porosity is preferable because it has a higher pressure loss and a smaller porosity, which is preferable in terms of decreasing pressure. To determine the porosity, first immerse the filter medium in a solvent with low surface tension, remove the air in the filter medium, calculate the amount of pores in the filter medium from the increased amount of solvent, and divide by the volume of the filter medium. can do.
[0174] (3)インライン添加工程 [0174] (3) In-line addition process
溶解釜で、あらカゝじめ微粒子分散液とセルロースエステルと溶媒を混合してドープ を調製する場合は、通常微粒子分散液をインライン添加する必要はない。し力しなが ら、必要に応じて、微粒子の全部もしくは一部をインラインで混合することができる。 図 6を用いてインライン添カ卩工程を説明すると、セルロースエステル溶液 (ドープ原液 と称することがある)及び微粒子分散液それぞれを送液ポンプ 5及び 14により移送し 濾過器 6及び 15で濾過し、導管 8及び 16中を移送し合流管 20で両液を合流させる 。合流した両液は導管内を層状で移送するためそのままでは混合しにくい。そこで、 両液を合流後、インラインミキサーのような混合機 21で十分に混合しながら次工程に 移送する。本発明で使用できるインラインミキサーとしては、例えば、スタチックミキサ 一 SWJ (東レ静止型管内混合器 Hi -Mixer,東レエンジニアリング製)が好まし!/ヽ In the case of preparing a dope by mixing a squeezed fine particle dispersion, a cellulose ester and a solvent in a dissolution vessel, it is usually unnecessary to add the fine particle dispersion in-line. However, if necessary, all or a part of the fine particles can be mixed in-line. Referring to FIG. 6, the in-line addition process is described. A cellulose ester solution (sometimes referred to as a dope stock solution) and a fine particle dispersion are transferred by liquid feed pumps 5 and 14, respectively, and filtered by filters 6 and 15. Transfer through conduits 8 and 16 and join the two liquids in the merge pipe 20. Since the combined liquids are transported in layers in the conduit, they are difficult to mix as they are. Therefore, after the two liquids merge, they are transferred to the next process while being sufficiently mixed by the mixer 21 such as an in-line mixer. Examples of the in-line mixer that can be used in the present invention include a static mixer. I prefer SWJ (Toray Static In-Pipe Mixer Hi-Mixer, manufactured by Toray Engineering)! / ヽ
[0175] 本発明においては、後述の乾燥工程のいずれかで延伸し、延伸後のフィルムの複 屈折を測定し、該複屈折の測定結果によって、ドープに含まれる針状で複屈折を有 する微粒子の含有量を調整することが好ましい。すなわち、複屈折の測定結果が、 所望の複屈折の値からずれていることが確認された場合、その原因が微粒子の含有 量が少ないことにあると考えられた場合に、不足している分を補うため微粒子をさらに ドープ原液に添加することが好まし 、。このときの微粒子をドープ原液に添加する方 法としてインライン添加工程が好ましく用いられる。具体的には、針状で複屈折を有 する微粒子分散液をインラインでドープに添加する方法によってドープ中の針状で 複屈折を有する微粒子の含有量を調整する方法が挙げられる。具体的には、上記の インラインミキサーを用いる方法で添加することができる。インラインで添加する微粒 子分散液 (これをインライン添加液と称する場合がある。)は、前述の方法で調製した 微粒子分散液をそのまま用いることができる。あるいは、さらに溶媒やセルロースエス テル溶液、その他の添加剤等を添加して、微粒子濃度やセルロースエステル濃度を 調整した液をインライン添加液として使用することができる。インライン添加液は、流 延に用いられるドープ中の微粒子濃度に対して、 1. 1〜50倍の濃度で微粒子を含 有していることが好ましい。 [0175] In the present invention, the film is stretched in any of the drying steps described below, and the birefringence of the stretched film is measured. The measurement result of the birefringence causes needle-like birefringence contained in the dope. It is preferable to adjust the content of the fine particles. In other words, when it is confirmed that the measurement result of birefringence deviates from the desired birefringence value, it is considered that the cause is that the content of fine particles is low. It is preferable to add fine particles to the dope stock solution to compensate for this. An in-line addition process is preferably used as a method for adding the fine particles to the dope stock solution. Specifically, there is a method of adjusting the content of needle-shaped birefringent fine particles in the dope by adding a fine particle dispersion having needle-like birefringence in-line to the dope. Specifically, it can be added by a method using the in-line mixer. The fine particle dispersion prepared by the above-described method can be used as it is for the fine particle dispersion added in-line (this may be referred to as an in-line additive). Alternatively, a solution in which a solvent, a cellulose ester solution, other additives, and the like are further added to adjust the fine particle concentration and the cellulose ester concentration can be used as the in-line additive solution. The in-line additive solution preferably includes fine particles at a concentration of 1.1 to 50 times the fine particle concentration in the dope used for casting.
[0176] 延伸後のフィルムの複屈折を測定し、該複屈折の測定結果によって、前記微粒子 添加液の添加量を増減させることで、ドープ中の微粒子含有量を調整し、これによつ て、延伸後のフィルムの複屈折値を所望の値に制御することが好ましい。ドープ中の 微粒子含有量の増減は、微粒子添加液とドープ原液との混合比を変化させることに よって行うことができる。混合比を変化させるためには、微粒子添加液とドープ原液の 送液量の比を変化させればょ 、。 [0176] The birefringence of the stretched film was measured, and the fine particle content in the dope was adjusted by increasing or decreasing the addition amount of the fine particle additive liquid according to the measurement result of the birefringence. The birefringence value of the stretched film is preferably controlled to a desired value. The fine particle content in the dope can be increased or decreased by changing the mixing ratio between the fine particle additive solution and the dope stock solution. To change the mixing ratio, change the ratio of the feed volume of the fine particle additive solution to the dope stock solution.
[0177] (2)の工程もしくは(2)と(3)の工程によって調製されたドープは、ドープ中の固形 分濃度は 15質量%以上に調整することが好ましぐ特に 18〜30質量%が好ましい。 ドープ中の固形分濃度が高すぎるとドープの粘度が高くなりすぎ、流延時にシヤーク スキン等が生じてフィルム平面性が劣化する場合があるので、 30質量%以下である ことが望ましい。 [0177] In the dope prepared by the step (2) or the steps (2) and (3), it is preferable to adjust the solid content concentration in the dope to 15% by mass or more, particularly 18 to 30% by mass. Is preferred. If the solids concentration in the dope is too high, the viscosity of the dope becomes too high, and there is a case where the film flatness is deteriorated due to the occurrence of a sheer skin or the like during casting. It is desirable.
[0178] (4)流延工程 [0178] (4) Casting process
前工程までに調製されたドープをダイス 30に送液し、無限に移送する無端の金属 支持体 31、例えばステンレスベルト、あるいは回転する金属ドラム等の金属支持体 3 1上の流延位置に、ダイス 30からドープを流延する工程である。金属支持体 31の表 面は鏡面となっている。ダイス 30 (例えば加圧型ダイ)は口金部分のスリット形状を調 整でき、膜厚を均一にしゃすいため好ましい。ダイス 30には、コートハンガーダイや T ダイ等があるが、何れも好ましく用いられる。製膜速度を上げるためにダイスを金属支 持体 31上に 2基以上設け、ドープ量を分割して重層(逐次流延)してもよい。 The dope prepared up to the previous step is fed to the die 30 and transferred to an endless metal support 31, for example, a stainless steel belt, or a metal support 31 such as a rotating metal drum. This is a process of casting a dope from the die 30. The surface of the metal support 31 is a mirror surface. A die 30 (for example, a pressure die) is preferable because the slit shape of the die portion can be adjusted and the film thickness can be uniformly blocked. The die 30 includes a coat hanger die and a T die, and any of them is preferably used. In order to increase the film forming speed, two or more dies may be provided on the metal support 31, and the dope amount may be divided to be stacked (sequential casting).
[0179] 流延用の金属支持体の表面温度は 10〜55°C、ドープの温度は 25〜60°C、さらに 溶液の温度を支持体の温度と同じまたはそれ以上の温度にすることが好ましぐ 5°C 以上の温度に設定することがさらに好ましい。 [0179] The surface temperature of the metal support for casting is 10 to 55 ° C, the temperature of the dope is 25 to 60 ° C, and the temperature of the solution may be equal to or higher than the temperature of the support. It is more preferable to set the temperature to 5 ° C or more.
[0180] 溶液温度、支持体温度は、高 、ほど溶媒の乾燥速度が速くできるので好ま 、が、 あまり高すぎると発泡したり、平面性が劣化する場合がある。 [0180] The higher the solution temperature and the support temperature, the higher the drying speed of the solvent, which is preferable. However, if the temperature is too high, foaming or flatness may be deteriorated.
[0181] 支持体の温度のさらに好ましい範囲は、使用する有機溶媒に依存するが、 20-55 。C、溶液温度のさらに好ましい範囲は、 35〜45°Cである。 [0181] The more preferred range of the temperature of the support depends on the organic solvent used, but 20-55. A more preferable range of C and the solution temperature is 35 to 45 ° C.
[0182] (5)溶媒蒸発工程 [0182] (5) Solvent evaporation process
ウェブ (金属支持体上にドープを流延した以降のドープ膜の呼び方をウェブとする) 32を金属支持体 31上で加熱し金属支持体 31からウェブ 32が剥離可能になるまで 溶媒を蒸発させる工程である。溶媒を蒸発させるには、ウェブ 32側から風を吹カゝせる 方法及び Zまたは金属支持体 31の裏面から液体により伝熱させる方法、輻射熱によ り表裏力 伝熱する方法等があるが、裏面液体伝熱の方法が乾燥効率がよく好まし い。またそれらを組み合わせる方法も好ましい。裏面液体伝熱の場合は、ドープ使用 有機溶媒の主溶媒または最も低い沸点を有する有機溶媒の沸点以下で加熱するの が好ましい。 Web (The name of the dope film after casting the dope on the metal support is the web.) 32 is heated on the metal support 31 and the solvent is evaporated until the web 32 can be peeled from the metal support 31. It is a process to make. To evaporate the solvent, there are a method of blowing wind from the web 32 side, a method of transferring heat with liquid from the back surface of Z or the metal support 31, and a method of transferring front and back forces by radiant heat. The backside liquid heat transfer method is preferred because of its good drying efficiency. A method of combining them is also preferable. In the case of backside liquid heat transfer, it is preferable to heat at or below the boiling point of the organic solvent having the lowest boiling point or the organic solvent having the lowest boiling point.
[0183] (6)剥離工程 [0183] (6) Peeling process
金属支持体 31上で溶媒が蒸発したウェブ 32を、剥離位置 33で剥離する工程であ る。剥離されたウェブ 32は次工程に送られる。剥離する時点でのウェブ 32の残留溶 媒量 (後述の式)があまり大き過ぎると剥離し難力つたり、逆に金属支持体 31上で充 分に乾燥させてから剥離すると、途中でウェブ 32の一部が剥がれたりする。本発明 において、薄手のウェブを金属支持体から剥離する際、平面性の劣化やつれがない ように行うには、剥離張力として剥離できる最低張力から 170NZm以内の力で剥離 することが好ましぐ 140NZm以内の力がより好ましい。 In this step, the web 32 having the solvent evaporated on the metal support 31 is peeled off at the peeling position 33. The peeled web 32 is sent to the next process. Residual melt of web 32 at the time of peeling If the amount of the medium (the formula described later) is too large, it will be difficult to peel off, or conversely, if it is peeled off after sufficiently drying on the metal support 31, a part of the web 32 will be peeled off. In the present invention, when the thin web is peeled off from the metal support, it is preferable to peel the thin web with a force within 170 NZm from the minimum tension that can be peeled as the peeling tension, in order to prevent the flatness from being deteriorated or twisted. A force of within is more preferred.
[0184] 製膜速度を上げる方法 (残留溶媒量ができるだけ多 、うちに剥離するため製膜速 度を上げることができる)としてゲル流延法 (ゲルキャスティング)がある。それは、ドー プ中にセルロースエステルに対する貧溶媒を加えて、ドープ流延後、ゲル化する方 法、金属支持体の温度を低めてゲル化する方法等がある。金属支持体 31上でゲル ィ匕させ剥離時の膜の強度を上げておくことによって、剥離を早め製膜速度を上げるこ とができるのである。金属支持体 31上でのウェブ 32の乾燥が条件の強弱、金属支持 体 31の長さ等により 5〜150質量%の範囲で剥離することができるが、残留溶媒量 がより多い時点で剥離する場合、ウェブ 32が柔らか過ぎると剥離時平面性を損なつ たり、剥離張力によるッレゃ縦スジが発生しやすぐ経済速度と品質との兼ね合いで 剥離の際の残留溶媒量が決められる。従って、本発明においては、該金属支持体 3 1上の剥離位置における温度を 10〜40°C、好ましくは 15〜30°Cとし、かつ該剥離 位置におけるウェブ 32の残留溶媒量を 10〜120質量%とすることが好ましい。 [0184] There is a gel casting method (gel casting) as a method for increasing the film forming speed (the amount of residual solvent is as large as possible, and the film forming speed can be increased because of peeling). For example, a poor solvent for the cellulose ester is added to the dope and the gel is cast after casting the dope, and the gel is made by lowering the temperature of the metal support. By gelling on the metal support 31 and increasing the strength of the film at the time of peeling, peeling can be accelerated and the film forming speed can be increased. The web 32 on the metal support 31 can be peeled in the range of 5 to 150% by mass depending on the strength of the condition, the length of the metal support 31, etc., but peels off when the residual solvent amount is higher. In this case, if the web 32 is too soft, the flatness at the time of peeling will be lost, or vertical stripes will be generated due to the peeling tension, and the amount of residual solvent at the time of peeling will be determined by the balance between economic speed and quality. Therefore, in the present invention, the temperature at the peeling position on the metal support 31 is 10 to 40 ° C, preferably 15 to 30 ° C, and the residual solvent amount of the web 32 at the peeling position is 10 to 120. It is preferable to set it as the mass%.
[0185] 製造時のセルロースエステルフィルムが良好な平面性を維持するために、金属支 持体から剥離する際の残留溶媒量を 10〜150質量%とすることが好ましぐより好ま しくは 70〜150質量%であり、さらに好ましくは 100〜130質量%である。残留溶剤 中に含まれる良溶剤の比率は 50〜90%が好ましぐさらに好ましくは、 60〜90%で あり、特に好ましくは、 70〜80%である。 [0185] In order to maintain good flatness of the cellulose ester film during production, the amount of residual solvent when peeling from the metal support is preferably 10 to 150% by mass, more preferably 70. It is -150 mass%, More preferably, it is 100-130 mass%. The proportion of the good solvent contained in the residual solvent is preferably 50 to 90%, more preferably 60 to 90%, and particularly preferably 70 to 80%.
[0186] 本発明にお 、ては、残留溶媒量は下記の式で表すことができる。 [0186] In the present invention, the amount of residual solvent can be expressed by the following formula.
[0187] 残留溶媒量 (質量%) = { (M-N) /N} X 100 [0187] Residual solvent amount (mass%) = {(M-N) / N} X 100
ここで、 Mはウェブの任意時点での質量で、下記のガスクロマトグラフィーにより測 定した質量であり、 Nは該 Mを 110°Cで 3時間乾燥させた時の質量である。測定はへ ッドスペースサンプラーを接続したガスクロマトグラフィーで測定する。本発明では、ヒ ユーレット'パッカード社製ガスクロマトグラフィー 5890型 SERISIIとヘッドスペースサ ンプラー HP7694型を使用し、以下の測定条件で行った。 Here, M is a mass of the web at an arbitrary time point, and is a mass measured by the following gas chromatography. N is a mass when the M is dried at 110 ° C. for 3 hours. The measurement is performed by gas chromatography connected to a headspace sampler. In the present invention, gas chromatography 5890 SERISII manufactured by Hewlett-Packard Company and headspace support are used. The sampler HP7694 was used and the measurement was performed under the following conditions.
[0188] ヘッドスペースサンプラー加熱条件: 120°C、 20分 [0188] Headspace sampler heating conditions: 120 ° C, 20 minutes
GC導入温度: 150°C GC introduction temperature: 150 ° C
昇温: 40°C、 5分保持→100°C (8°CZ分) Temperature rise: 40 ° C, hold for 5 minutes → 100 ° C (8 ° CZ minutes)
カラム: J&W社製 DB— WAX (内径 0. 32mm,長さ 30m)。 Column: DB & WAX manufactured by J & W (inner diameter 0.32mm, length 30m).
[0189] (7)乾燥工程 [0189] (7) Drying process
剥離後、一般には、ウェブ 32を複数のロールに交互に通して搬送するロール乾燥 装置 35及びウェブ 32の両端を把持して搬送するテンター装置 34を用いてウェブ 32 を乾燥する。図 6では、テンター装置 34の後にロール乾燥装置 35が配置されている 力 の配置のみに限定されるものではない。乾燥の手段としてはウェブの両面に熱風 を吹かせるのが一般的であるが、風の代わりにマイクロウエーブを当てて加熱する手 段もある。あまり急激な乾燥はでき上がりのフィルムの平面性を損ねやすい。全体を 通して、通常乾燥温度は 40〜250°Cの範囲で行われる。使用する溶媒によって、乾 燥温度、乾燥風量及び乾燥時間が異なり、使用溶媒の種類、組合せに応じて乾燥 条件を適宜選べばょ 、。 37はでき上がったセルロースエステルフィルムの巻き取りで ある。セルロースエステルフィルムの乾燥工程において、残留溶媒量を 0. 5質量0 /0 以下にすることが好ましぐ 0. 1質量%以下にして巻き取ることがより好ましい。 After peeling, generally, the web 32 is dried using a roll drying device 35 that alternately conveys the web 32 through a plurality of rolls and a tenter device 34 that grips and conveys both ends of the web 32. In FIG. 6, the present invention is not limited only to the arrangement of the force in which the roll drying device 35 is arranged after the tenter device 34. As a means of drying, hot air is generally blown on both sides of the web, but there is also a means of heating by applying a microwave instead of the wind. Too rapid drying tends to impair the flatness of the finished film. The drying temperature is usually in the range of 40 to 250 ° C throughout. Depending on the solvent used, the drying temperature, amount of drying air, and drying time will differ, and the drying conditions should be selected appropriately according to the type and combination of solvents used. 37 is the winding of the finished cellulose ester film. In the drying process of a cellulose ester film, and more preferably wound in the residual solvent amount 0.5 wt 0/0 to the following preferred instrument 0.1 wt% to below.
[0190] 本発明のセルロースエステルフィルムは陽電子消滅寿命法により求められる自由体 積半径が 0. 250-0. 310nmであることが好ましい。 自由体積半径の測定方法及び 制御方法は特願 2004— 345733記載の方法で行うことができる。 [0190] The cellulose ester film of the present invention preferably has a free volume radius determined by the positron annihilation lifetime method of 0.250-0.310 nm. The method for measuring and controlling the free volume radius can be performed by the method described in Japanese Patent Application No. 2004-345733.
[0191] (8)延伸工程 (テンター工程ともいう) [8191] (8) Stretching process (also called tenter process)
本発明のセルロースエステルフィルムは、延伸によって複屈折性を発現することが できる。溶液流延法の製造時に溶媒を含む状態で延伸するか、または溶媒が乾燥し た状態のフィルムを延伸することができる。延伸温度は、フィルムのガラス転移温度 20°C〜流動する温度以下で行うことが好ま 、。ここでフィルムのガラス転移温度は 公知の方法で測定することができる。延伸は、製膜方向もしくは幅手方向に行うこと ができる力 本発明では少なくとも幅手方向に延伸することが好ましい。 The cellulose ester film of the present invention can exhibit birefringence by stretching. A film containing a solvent can be stretched during the production of the solution casting method, or a film in a state where the solvent is dried can be stretched. The stretching temperature is preferably a glass transition temperature of the film of 20 ° C. or lower and below the temperature at which it flows. Here, the glass transition temperature of the film can be measured by a known method. Stretching can be performed in the film forming direction or the width direction. In the present invention, it is preferable to stretch at least in the width direction.
[0192] 延伸によって、セルロースエステル榭脂が複屈折性を発現し、針状で複屈折を有 する微粒子は延伸方向に配向する比率が高くなる。セルロースエステルフィルムの複 屈折の値は、セルロースエステル榭脂による複屈折と針状で複屈折を有する微粒子 の配向による複屈折とを合わせた値になると考えられる。これにより、従来は製造が 困難であった特性のセルロースエステルフィルムを安定に製造することが可能となつ た。 [0192] By stretching, the cellulose ester resin exhibits birefringence and is acicular and birefringent. The ratio of the fine particles to be oriented increases in the stretching direction. The birefringence value of the cellulose ester film is considered to be the sum of the birefringence due to the cellulose ester resin and the birefringence due to the orientation of needle-shaped fine particles having birefringence. As a result, it has become possible to stably produce a cellulose ester film having characteristics that were conventionally difficult to produce.
[0193] 本発明によって、従来セルロースエステルフィルムでは製造が困難であった、リタ一 デーシヨン値 Roが 105nm≤Ro≤350nm、及び Nzが 0. 2<Nz< 0. 7、より好まし くは Rthが― 30nm≤Rth≤ + 20nmの範囲のセルロースエステルフィルムを安定に 製造することができるようになった。しかも、本発明のセルロースエステルフィルムは 針状で負の複屈折を有する微粒子を用いることによって、幅手方向に延伸して 、る にもかかわらず、幅手方向に直交する方向、すなわち製膜方向に遅相軸を有するフ イルムとすることができる。このセルロースエステルフィルムを偏光板保護フィルムとし て用いることで、斜め 45度の光漏れを抑制しコントラストを増加させることができる偏 光板が提供でき、これによつて、特に、横電界スィッチイングモードの液晶セルの視 野角を大幅に改善することができたのである。ここでいう横電界スィッチイングモード には、 IPSモードのほ力、フリンジ電場スイッチング(FFS : Fringe— Field Switchi ng)モードも含まれ、 IPSモードと同様に視野角を大幅に改善することができる。 [0193] According to the present invention, the retardation value Ro was 105 nm ≤ Ro ≤ 350 nm, and Nz was 0.2 <Nz <0.7, more preferably Rth, which was difficult to produce with conventional cellulose ester films. However, it has become possible to stably produce cellulose ester films in the range of 30nm≤Rth≤ + 20nm. Moreover, the cellulose ester film of the present invention extends in the width direction by using fine particles having a needle shape and negative birefringence, but nevertheless, the direction orthogonal to the width direction, that is, the film forming direction. The film can have a slow axis. By using this cellulose ester film as a polarizing plate protective film, it is possible to provide a polarizing plate capable of suppressing light leakage at an oblique angle of 45 degrees and increasing the contrast, and in particular, in the transverse electric field switching mode. The viewing angle of the liquid crystal cell was greatly improved. The horizontal electric field switching mode here includes the power of the IPS mode and the fringe-field switching (FFS) mode, which can greatly improve the viewing angle as with the IPS mode.
[0194] なお、上記の Ro、 Rth、 Nzは、自動複屈折計 KOBRA— 21ADH (王子計測機器 [0194] Ro, Rth, and Nz above are automatic birefringence meters KOBRA-21ADH (Oji Scientific Instruments)
(株)製)を用いて、 23°C、 55%RHの環境下で波長 590nmのリタ一デーシヨン測定 を行 、、また同様にしてアッベの屈折率計で試料の平均屈折率を測定した値を下記 式に入力して面内リタ一デーシヨン Ro及び厚み方向のリタ一デーシヨン Rth及び Nz の値を得た。 Measure the average refractive index of the sample with Abbe's refractometer in the same way, and perform a retardation measurement at a wavelength of 590 nm in an environment of 23 ° C and 55% RH. Was input to the following equation to obtain values of in-plane retardation Ro and thickness direction retardation Rth and Nz.
[0195] Ro= (nx-ny) X d [0195] Ro = (nx-ny) X d
Rth= { (nx+ny) /2-nz} X d Rth = {(nx + ny) / 2-nz} X d
Nz= (nx-nz) / (nx-ny) (式中、面内の遅相軸方向の屈折率を nx、面内で遅 相軸に直交する方向の屈折率を ny、フィルムの厚さ方向の屈折率を nz、 dはフィルム の厚み (nm)をそれぞれ表す。 ) Nz = (nx-nz) / (nx-ny) (where nx is the refractive index in the slow axis direction in the plane, ny is the refractive index in the direction perpendicular to the slow axis in the plane, and the thickness of the film) The refractive index in the direction is nz and d is the film thickness (nm).
延伸工程についてさらに詳細に説明する。 [0196] 本発明のセルロースエステルフィルムの好ま U、延伸倍率は、製膜方向もしくは幅 手方向に対して、 1. 01〜3倍であり、好ましくは 1. 5〜3倍である。 2軸方向に延伸 する場合、高倍率で延伸する側が、 1. 01〜3倍であり、好ましくは 1. 5〜3倍であり、 もう一方の方向の延伸倍率は 0. 8〜1. 5倍、好ましくは 0. 9〜1. 2倍に延伸すること ができる。 The stretching process will be described in more detail. [0196] The preferred U and stretch ratio of the cellulose ester film of the present invention is 1.01 to 3 times, preferably 1.5 to 3 times, with respect to the film forming direction or the width direction. When stretching in the biaxial direction, the side to be stretched at high magnification is 1.01 to 3 times, preferably 1.5 to 3 times, and the stretching ratio in the other direction is 0.8 to 1.5. The film can be stretched by a factor of preferably 0.9 to 1.2.
[0197] これにより、本発明のリタ一デーシヨン値を有するセルロースエステルフィルムを好 ましく得ることと共に、平面性の良好なセルロースエステルフィルムを得ることができる 。製膜工程のこれらの幅保持あるいは横方向の延伸はテンターによって行うことが好 ましぐピンテンターでもクリップテンターでもよい。 Thus, the cellulose ester film having the retardation value of the present invention can be preferably obtained, and a cellulose ester film having excellent flatness can be obtained. These width retention or transverse stretching in the film forming process is preferably performed by a tenter, and may be a pin tenter or a clip tenter.
[0198] 本発明に係る光学補償フィルムを作製するための延伸工程 (テンター工程とも!、う) の一例を、図 2を用いて説明する。 [0198] An example of the stretching process (also referred to as the tenter process!) For producing the optical compensation film according to the present invention will be described with reference to FIG.
[0199] 図 2において、工程 Aでは、図示されていないフィルム搬送工程 DOから搬送されて きたフィルムを把持する工程であり、次の工程 Bにおいて、図 1に示すようにフィルム が幅手方向(フィルムの進行方向と直交する方向)に延伸され、工程 Cにおいては、 延伸が終了し、フィルムが把持したまま搬送される工程である。 [0199] In FIG. 2, step A is a step of gripping the film transported from a film transport step DO (not shown). In the next step B, the film is moved in the width direction (see FIG. 1). In the process C, the stretching is completed and the film is conveyed while being gripped.
[0200] フィルム剥離後から工程 B開始前及び Zまたは工程 Cの直後に、フィルム幅方向の 端部を切り落とすスリツターを設けることが好ましい。特に、 A工程開始直前にフィル ム端部を切り落とすスリツターを設けることが好ましい。幅手方向に同一の延伸を行つ た際、特に工程 B開始前にフィルム端部を切除した場合とフィルム端部を切除しな ヽ 条件とを比較すると、前者がよりフィルムの幅手方向で光学遅相軸の分布(以下、配 向角分布という)を改良する効果が得られる。 [0200] It is preferable to provide a slitter for cutting off the end in the film width direction after the film is peeled off and before the start of Step B and immediately after Z or Step C. In particular, it is preferable to provide a slitter that cuts off the film edge immediately before the start of the process A. When the same stretching in the width direction is performed, especially when the film edge is cut before the start of process B and the film edge is not cut. 条件 The former is more in the width direction of the film. An effect of improving the optical slow axis distribution (hereinafter referred to as the orientation angle distribution) can be obtained.
[0201] これは、残留溶媒量の比較的多い剥離から幅手延伸工程 Bまでの間での長手方 向の意図しない延伸を抑制した効果であると考えられる。 [0201] This is considered to be an effect of suppressing unintentional stretching in the longitudinal direction from the peeling with a relatively large amount of residual solvent to the width stretching step B.
[0202] テンター工程において、配向角分布を改善するため意図的に異なる温度を持つ区 画を作ることも好ましい。また、異なる温度区画の間にそれぞれの区画が干渉を起こ さな 、ように、ニュートラルゾーンを設けることも好ま 、。 [0202] In the tenter process, it is also preferable to intentionally create compartments having different temperatures in order to improve the orientation angle distribution. It is also preferable to provide a neutral zone between different temperature zones so that each zone does not interfere.
[0203] なお、延伸操作は多段階に分割して実施してもよぐ流延方向、幅手方向に二軸 延伸を実施することが好ましい。また、二軸延伸を行う場合にも同時二軸延伸を行つ てもよいし、段階的に実施してもよい。この場合、段階的とは、例えば、延伸方向の異 なる延伸を順次行うことも可能であるし、同一方向の延伸を多段階に分割し、かつ異 なる方向の延伸をそのいずれかの段階にカ卩えることも可能である。また、同時 2軸延 伸には、一方向に延伸し、もう一方を張力を緩和して収縮させる場合も含まれる。 [0203] It is preferable to carry out the biaxial stretching in the casting direction and the width direction, which may be carried out in multiple stages. Simultaneous biaxial stretching is also used when biaxial stretching is performed. You may carry out in steps. In this case, stepwise means that, for example, stretching in different stretching directions can be sequentially performed, stretching in the same direction is divided into multiple stages, and stretching in different directions is performed in any one of the stages. It is also possible to bark. Simultaneous biaxial stretching also includes stretching in one direction and contracting the other while relaxing the tension.
[0204] また、本発明における延伸方向とは、延伸操作を行う場合の直接的に延伸応力を 加える方向という意味で使用する場合が通常であるが、多段階に二軸延伸される場 合に、最終的に延伸倍率の大きくなつた方の意味で使用される。 [0204] The stretching direction in the present invention is usually used to mean a direction in which a stretching stress is directly applied when performing a stretching operation, but in the case of biaxial stretching in multiple stages. In the end, it is used to mean the one with a larger draw ratio.
[0205] セルロースエステルフィルムを幅手方向に延伸する場合には、配向角分布が悪くな ることはよく知られている。 Rthと Roの値を一定比率とし、かつ、配向角分布を良好な 状態で幅手延伸を行うため、工程 A、 B、 Cで好ましいフィルム温度の相対関係が存 在する。工程 A、 B、 C終点でのフィルム温度をそれぞれ Ta°C、 Tb°C、 Tc°Cとすると 、 Ta≤Tb— 10であることが好ましい。また、 Tc≤Tbであることが好ましい。 Ta≤Tb 10かつ、 Tc≤Tbであることがさらに好ましい。 [0205] It is well known that the orientation angle distribution deteriorates when the cellulose ester film is stretched in the width direction. There is a preferable film temperature relative relationship in steps A, B, and C in order to carry out lateral stretching with a constant ratio of Rth and Ro and a good orientation angle distribution. If the film temperatures at the end points of Steps A, B, and C are Ta ° C, Tb ° C, and Tc ° C, Ta≤Tb-10 is preferable. Moreover, it is preferable that Tc≤Tb. More preferably, Ta≤Tb 10 and Tc≤Tb.
[0206] 工程 Bでのフィルム昇温速度は、配向角分布を良好にするために、 0. 5〜10°CZs の範囲が好ましい。 [0206] The film heating rate in step B is preferably in the range of 0.5 to 10 ° C Zs in order to improve the orientation angle distribution.
[0207] 工程 Bでの延伸時間は、 80°C、 90%RH条件における寸法変化率を小さくするた めには短時間である方が好ましい。但し、フィルムの均一性の観点から、最低限必要 な延伸時間の範囲が規定される。具体的には 1〜 10秒の範囲であることが好ましく、 4〜10秒がより好ましい。また、工程 Bの温度は 40〜180°C、好ましくは 100〜160 °Cである。 [0207] The stretching time in Step B is preferably a short time in order to reduce the dimensional change rate under the conditions of 80 ° C and 90% RH. However, the minimum required stretching time range is defined from the viewpoint of film uniformity. Specifically, it is preferably in the range of 1 to 10 seconds, and more preferably 4 to 10 seconds. The temperature in step B is 40 to 180 ° C, preferably 100 to 160 ° C.
[0208] 上記テンター工程にぉ 、て、熱伝達係数は一定でもよ 、し、変化させてもょ 、。熱 伝達係数としては、 41. 9〜419 X 103jZm2hrの範囲の熱伝達係数を持つことが好 ましい。さらに好ましくは、 41. 9〜209. 5 X 103j/m2hrの範囲であり、 41. 9〜126 X 103j/m rの範囲が最も好ましい。 [0208] During the tenter process, the heat transfer coefficient may be constant or varied. The heat transfer coefficient preferably has a heat transfer coefficient in the range of 41.9 to 419 X 10 3 jZm 2 hr. More preferably, it is in the range of 41.9 to 209.5 X 10 3 j / m 2 hr, and the range of 41.9 to 126 X 10 3 j / mr is most preferable.
[0209] 80°C、 90%RH条件下における寸法安定性を良好にするため、上記工程 Bでの幅 手方向への延伸速度は、一定で行ってもよいし、変化させてもよい。延伸速度として は、 50〜500%/min力好ましく、さらに好ましくは 100〜400%/min、 200〜300 %Zminが最も好ましい。 [0210] テンター工程において、雰囲気の幅手方向の温度分布が少ないこと力 フィルムの 均一性を高める観点力 好ましぐテンター工程での幅手方向の温度分布は、 ±5°C 以内が好ましぐ ±2°C以内がより好ましぐ ± 1°C以内が最も好ましい。上記温度分 布を少なくすることにより、フィルムの幅手での温度分布も小さくなることが期待できる [0209] In order to improve the dimensional stability under the conditions of 80 ° C and 90% RH, the stretching speed in the width direction in Step B may be constant or may be changed. The stretching speed is preferably 50 to 500% / min, more preferably 100 to 400% / min, and most preferably 200 to 300% Zmin. [0210] The ability to reduce the temperature distribution in the width direction of the atmosphere in the tenter process Ability to improve the uniformity of the film The temperature distribution in the width direction in the preferred tenter process is preferably within ± 5 ° C. Within ± 2 ° C is more preferable. Within ± 1 ° C is most preferable. By reducing the temperature distribution, it can be expected that the temperature distribution in the width of the film will also be reduced.
[0211] 工程 Cに於いて、寸法変化を抑えるため幅方向に緩和することが好ましい。具体的 には、前工程のフィルム幅に対して 95〜99. 5%の範囲になるようにフィルム幅を調 整することが好ましい。 [0211] In step C, it is preferable to relax in the width direction in order to suppress dimensional changes. Specifically, it is preferable to adjust the film width to be in the range of 95 to 99.5% with respect to the film width of the previous step.
[0212] テンター工程で処理した後、さらに後乾燥工程 (以下、工程 D1)を設けるのが好ま し!ヽ。 50〜160°Cで行うの力 S好まし ヽ。さらに好ましく ίま、 80〜150°Cの範囲であり、 最も好ましくは 110〜 150°Cの範囲である。 [0212] After the treatment in the tenter process, it is preferable to further provide a post-drying process (hereinafter, process D1)! The power to perform at 50-160 ° C S Preferred ヽ. More preferably, it is in the range of 80 to 150 ° C, and most preferably in the range of 110 to 150 ° C.
[0213] 工程 D1で、フィルムの幅方向の雰囲気温度分布が少ないことは、フィルムの均一 性を高める観点力も好ましい。 ±5°C以内が好ましぐ ±2°C以内がより好ましぐ ± 1 °C以内が最も好ましい。 [0213] In Step D1, the fact that the atmospheric temperature distribution in the width direction of the film is small is also preferable from the viewpoint of enhancing the uniformity of the film. Within ± 5 ° C is preferred. Within ± 2 ° C is more preferred. Within ± 1 ° C is most preferred.
[0214] 工程 D1でのフィルム搬送張力は、ドープの物性、剥離時及び工程 DOでの残留溶 媒量、工程 D1での温度等に影響を受けるが、 120〜200N/mが好ましぐ 140-2 OONZmがさらに好ましい。 140〜160NZmが最も好ましい。 [0214] The film transport tension in Step D1 is affected by the physical properties of the dope, at the time of peeling, the amount of residual solvent in Step DO, the temperature in Step D1, etc., but 120 to 200 N / m is preferred 140 -2 OONZm is more preferred. 140 to 160 NZm is most preferred.
[0215] 工程 D1での搬送方向へフィルムの伸びを防止する目的で、テンションカットロール を設けることが好ましい。乾燥終了後、巻き取り前にスリツターを設けて端部を切り落 とすことが良好な卷姿を得るため好ましい。 [0215] For the purpose of preventing the film from stretching in the transport direction in step D1, it is preferable to provide a tension cut roll. After drying, it is preferable to provide a slitter and cut off the end portion before winding to obtain a good shape.
[0216] 本発明にお 、て、セルロースエステルフィルムが長尺状であるとき、セルロースエス テルフィルムの遅相軸力 搬送方向と一致していることが好ましい。これは、針状の負 の複屈折性微粒子を含有するセルロースエステルフィルムを幅手方向に連続的に延 伸することで、搬送方向に遅相軸が形成できる。長尺状の PVA偏光子は長手方向 に吸収軸が存在しており、偏光板保護フィルムとして適用するセルロースエステルフ イルムの遅相軸が長手方向にあることで、両者を直接貼合できる配置となる。このこと は偏光板の生産性の観点力も好ましい構成である。 [0216] In the present invention, when the cellulose ester film is long, it is preferably coincident with the slow axial force conveying direction of the cellulose ester film. This is because a slow axis can be formed in the transport direction by continuously stretching a cellulose ester film containing needle-like negative birefringent fine particles in the width direction. The long PVA polarizer has an absorption axis in the longitudinal direction, and the slow axis of the cellulose ester film applied as a polarizing plate protective film is in the longitudinal direction. Become. This is a preferable configuration from the viewpoint of productivity of the polarizing plate.
[0217] (9)巻き取り工程 乾燥が終了したウェブをフィルムとして巻き取る工程である。乾燥を終了する残留溶 媒量は、 0. 5質量%以下、好ましくは 0. 1質量%以下とすることにより寸法安定性の 良好なフィルムを得ることができる。巻き取り方法は、一般に使用されているワインダ 一を用いればよぐ定トルク法、定テンション法、テーパーテンション法、内部応力一 定のプログラムテンションコントロール法等の張力をコントロールする方法があり、そ れらを使い分ければよい。 [0217] (9) Winding process This is a step of winding the web after drying as a film. When the amount of residual solvent to finish drying is 0.5% by mass or less, preferably 0.1% by mass or less, a film having good dimensional stability can be obtained. Winding methods include tension control methods such as the constant torque method, constant tension method, taper tension method, and program tension control method with constant internal stress. You can use them properly.
[0218] 残留溶媒量は下記の式で表せる。 [0218] The amount of residual solvent can be expressed by the following formula.
[0219] 残留溶媒量 (質量%) = { (M-N) /N} X 100 [0219] Residual solvent amount (% by mass) = {(M-N) / N} X 100
ここで、 Mはウェブの任意時点での質量、 Nは Mのものを 110°Cで 3時間乾燥させ た時の質量である。 Here, M is the mass of the web at any point, and N is the mass when M is dried at 110 ° C for 3 hours.
[0220] セルロースエステルフィルムの膜厚は、使用目的によって異なる力 液晶表示装置 の薄型化の観点から、仕上がりフィルムとして 10〜150 /ζ πιの範囲が好ましぐさらに 30〜: LOO μ mの範囲がより好ましぐ特に 40〜80 μ mの範囲が好ましい。薄過ぎる と例えば偏光板用保護フィルムとしての必要な強度が得られな 、場合がある。厚過ぎ ると従来のセルロースエステルフィルムに対して薄膜ィ匕の優位性がなくなる。膜厚の 調節には、所望の厚さになるように、ドープ濃度、ポンプの送液量、ダイスの口金のス リット間隙、ダイスの押し出し圧力、金属支持体の速度等をコントロールするのがよい 。また、膜厚を均一にする手段として、膜厚検出手段を用いて、プログラムされたフィ ードバック情報を上記各装置にフィードバックさせて調節するのが好ましい。 [0220] The film thickness of the cellulose ester film varies depending on the purpose of use. From the viewpoint of reducing the thickness of the liquid crystal display device, the finished film is preferably in the range of 10 to 150 / ζ πι. 30 to the range of LOO μm In particular, the range of 40 to 80 μm is preferable. If it is too thin, for example, the required strength as a protective film for a polarizing plate may not be obtained. If it is too thick, the superiority of the thin film over the conventional cellulose ester film is lost. To adjust the film thickness, it is better to control the dope concentration, pumping amount, slit gap in the die base, die extrusion pressure, metal support speed, etc. to achieve the desired thickness. . Further, as a means for making the film thickness uniform, it is preferable to use a film thickness detection means to feed back the feedback information that has been programmed to each of the above-mentioned devices for adjustment.
[0221] 溶液流延製膜法を通しての流延直後力 の乾燥までの工程において、乾燥装置 内の雰囲気を、空気とするのもよいが、窒素ガスや炭酸ガス等の不活性ガス雰囲気 で行ってもよい。ただ、乾燥雰囲気中の蒸発溶媒の爆発限界の危険性は常に考慮さ れなければならな!/、ことはもちろんである。 [0221] In the process up to the drying of the force immediately after casting through the solution casting film-forming method, the atmosphere in the drying apparatus may be air, but is performed in an inert gas atmosphere such as nitrogen gas or carbon dioxide gas. May be. However, the danger of the explosion limit of the evaporating solvent in a dry atmosphere must always be considered!
[0222] 次に、本発明のセルロースエステルフィルムを横電界スイッチングモード型液晶表 示装置に用いる場合を説明する。ここでは、本発明のセルロースエステルフィルムを セルロースエステルフィルム Aと称することとする。本発明において、セルロースエス テルフィルム Aは、横電界スイッチングモード型である液晶パネルに用いられる偏光 板の液晶表示セル側に配置されるセルロースエステルフィルムとして用いられ、フィ ルム面内の遅相軸方向の屈折率を nx、フィルム面内で Xに直交する方向の屈折率を ny、フィルムの厚さ方向の屈折率を nz、フィルムの厚みを d (nm)としたときに、 nx> nz>nyの関係を満たし、かつ下記式 (i)で表されるリタ一デーシヨン値 Roが 105nm ≤Ro≤350nm、及び下記式(ii)で表される Nzが 0. 2<Nz< 0. 7の光学値を満た すことが好ましい。特に nxの方向(面内の遅相軸の方向)がセルロースエステルフィ ルム Aの製膜方向にあることが好ま 、。 [0222] Next, a case where the cellulose ester film of the present invention is used in a lateral electric field switching mode type liquid crystal display device will be described. Here, the cellulose ester film of the present invention is referred to as a cellulose ester film A. In the present invention, the cellulose ester film A is used as a cellulose ester film disposed on the liquid crystal display cell side of a polarizing plate used in a liquid crystal panel of a transverse electric field switching mode type. The refractive index in the slow axis direction in the film plane is nx, the refractive index in the direction perpendicular to X in the film plane is ny, the refractive index in the film thickness direction is nz, and the film thickness is d (nm). Sometimes, the relation value Ro satisfying the relationship of nx>nz> ny and the following expression (i) Ro is 105 nm ≦ Ro ≦ 350 nm, and the Nz expressed by the following expression (ii) is 0.2. It is preferable to satisfy an optical value of <Nz <0.7. In particular, it is preferable that the direction of nx (the direction of the in-plane slow axis) is in the direction of film formation of cellulose ester film A.
[0223] 式(i) Ro= (nx-ny) X d [0223] Formula (i) Ro = (nx-ny) X d
式 (ii) Nz= ι,ηχ— nz) / (ηχ— ny) Formula (ii) Nz = ι, ηχ—nz) / (ηχ—ny)
式(m) Rth= { (nx+ny) /2-nz} X d Formula (m) Rth = {(nx + ny) / 2-nz} X d
また、本発明の偏光板は、上記光学フィルムを偏光板の保護フィルムとして使用し 、かつ該光学フィルムの遅相軸が偏光子の吸収軸に実質的に平行または直交する ように配置されることが好ま 、。 The polarizing plate of the present invention uses the optical film as a protective film for the polarizing plate, and is disposed so that the slow axis of the optical film is substantially parallel or perpendicular to the absorption axis of the polarizer. Preferred.
[0224] さらに、横電界スイッチングモード型である液晶セルを挟む一方の偏光板が上記偏 光板であり、かつ他方の偏光板の液晶表示セル側に配置される偏光板保護フィルム 力 — 15nm≤Ro≤15nm、かつ— 15nm≤Rth≤ 15nmの光学値を満たす時に、 より視野角特性が改善される横電界スイッチングモード型液晶表示装置が得られる ため特に好ましい。 [0224] Further, one polarizing plate sandwiching the liquid crystal cell of the transverse electric field switching mode type is the polarizing plate, and the polarizing plate protective film disposed on the liquid crystal display cell side of the other polarizing plate — 15nm≤Ro It is particularly preferable because a lateral electric field switching mode type liquid crystal display device with improved viewing angle characteristics can be obtained when optical values of ≤15 nm and -15 nm≤Rth≤15 nm are satisfied.
[0225] (針状で複屈折を示す微粒子の複屈折性試験法) [0225] (Birefringence test method for fine particles showing acicular and birefringence)
セルロースエステルと針状で複屈折を示す微粒子とを溶媒に分散しキャスト製膜し た後、加熱乾燥し、透過率 80%以上のフィルムについて複屈折性の評価を行う。 Cellulose ester and fine particles showing needle-like birefringence are dispersed in a solvent, cast into a film, and then dried by heating. The film having a transmittance of 80% or more is evaluated for birefringence.
[0226] アッベ屈折率計 1Tに多波長光源を用いて屈折率測定し、延伸方向の ny及び直交 する面内方向の屈折率を nxとした。 550nmの各々の屈折率について(ny— nx) >0 であるフィルムにつ 、て、針状で複屈折を示す微粒子は延伸方向に対して正の複屈 折性であると判断する。 [0226] The Abbe refractometer 1T was used to measure the refractive index using a multi-wavelength light source, and ny in the stretching direction and the refractive index in the in-plane direction perpendicular to each other were defined as nx. For a film where (ny−nx)> 0 for each refractive index at 550 nm, it is determined that the needle-like fine particles exhibiting birefringence are positively birefringent with respect to the stretching direction.
[0227] 以下、本発明に係るセルロースエステルフィルム並びに、セルロースエステルフィル ム Aの物性に関し下記にまとめる。 [0227] The physical properties of the cellulose ester film and cellulose ester film A according to the present invention are summarized below.
[0228] (セルロースエステルフィルムの透過率) [0228] (Transmittance of cellulose ester film)
本発明のセルロースエステルフィルムの 500nm透過率は、 85〜100%力好ましく 、 90〜: L00%力さらに好ましく、 92〜: LOO%が最も好ましい。 400nm透過率は 40〜500 nm transmittance of the cellulose ester film of the present invention is preferably 85 to 100% strength 90-: L00% strength is more preferable, and 92-: LOO% is most preferable. 400nm transmittance is 40 ~
100%力 S好ましく、 50〜100%がさらに好ましぐ 60〜100%が最も好ましい。また、 紫外線吸収性能が求められることがあり、その場合は、 380nm透過率は 0〜10%が 好ましぐ 0〜5%がさらに好ましぐ 0〜3%が最も好ましい。 100% force S preferred, 50-100% more preferred 60-100% most preferred. In addition, UV absorption performance may be required, and in that case, the transmittance at 380 nm is preferably 0 to 10%, more preferably 0 to 5%, and most preferably 0 to 3%.
[0229] (セルロースエステルフィルムの幅手方向の膜厚分布) [0229] (Thickness distribution in the width direction of cellulose ester film)
本発明のセルロースエステルフィルムは、幅手方向での膜厚分布 R(%)を 0≤R ( The cellulose ester film of the present invention has a thickness distribution R (%) in the width direction of 0≤R (
%)≤ 5%であることが好ましぐさらに好ましくは、 0≤R(%)≤3%であり、特に好ま しくは、 0≤R (%)≤1%である。 %) ≤ 5% is preferred, more preferably 0≤R (%) ≤3%, particularly preferably 0≤R (%) ≤1%.
[0230] (セルロースエステルフィルムのヘイズ値) [0230] (Haze value of cellulose ester film)
本発明のセルロースエステルフィルムは、ヘイズ値が、 2%以内が好ましぐ 1. 5% 力 り好ましぐ 1%以内が最も好ましい。 The cellulose ester film of the present invention has a haze value of preferably 2% or less, more preferably 1.5%, and most preferably 1% or less.
[0231] (セルロースエステルフィルムの弾性率) [0231] (Elastic modulus of cellulose ester film)
弾性率は 1. 5〜5GPaの範囲が好ましぐさらに好ましくは、 1. 8〜4GPaであり、 特に好ましくは、 1. 9〜3GPaの範囲である。 The elastic modulus is preferably in the range of 1.5 to 5 GPa, more preferably in the range of 1.8 to 4 GPa, and particularly preferably in the range of 1.9 to 3 GPa.
[0232] また、破断点応力は 50〜200MPaの範囲であることが好ましぐ 70〜150MPaの 範囲であることがさらに好ましぐ 80〜: LOOMPaの範囲であることが最も好ましい。 [0232] The stress at break is preferably in the range of 50 to 200 MPa, more preferably in the range of 70 to 150 MPa, and most preferably in the range of 80 to: LOOMPa.
[0233] 23°C、 55%RHでの破断点伸度が 20〜80%の範囲であることが好ましぐ 30〜6[0233] The elongation at break at 23 ° C and 55% RH is preferably in the range of 20-80% 30-6
0%の範囲であることがさらに好ましぐ 40〜50%の範囲であることが最も好ましい。 The range of 0% is more preferable. The range of 40-50% is most preferable.
[0234] また、吸湿膨張率が 1〜1%の範囲であることが好ましぐ 0. 5〜0. 5%の範囲 力 Sさらに好ましぐ 0〜0. 2%以下が最も好ましい。 [0234] The hygroscopic expansion coefficient is preferably in the range of 1 to 1%. The range of 0.5 to 0.5% is preferable. The force S is more preferably 0 to 0.2% or less.
[0235] また、輝点異物が 0〜80個 Zcm2であることが好ましぐ 0〜60個 Zcm2の範囲であ ることがさらに好ましぐ 0〜30個/ cm2の範囲であることが最も好ましい。 [0235] Further, in the range foreign matter bright spots is 0-80 amino ZCM 2 ranges der Rukoto desirability instrument 0-60 amino ZCM 2 It is further preferred instrument 0-30 pieces / cm 2 Most preferred.
[0236] 一般的にセルロースエステルフィルムを偏光板保護フィルムとして使用する場合、 偏光子との接着性を良好なものにするため、アルカリ鹼ィ匕処理が行われる。アルカリ 鹼ィ匕処理後のフィルムと偏光子とをポリビニルアルコール水溶液を接着剤として接着 するため、セルロースエステルフィルムのアルカリ鹼化処理後の水との接触角が高い とポリビニルアルコールでの接着ができず偏光板保護フィルムとしては問題となる。 [0236] In general, when a cellulose ester film is used as a polarizing plate protective film, an alkali treatment is performed in order to improve the adhesion to the polarizer. Since the film after the alkali gel treatment and the polarizer are bonded using a polyvinyl alcohol aqueous solution as an adhesive, if the contact angle between the cellulose ester film and the water after the alkali hatching treatment is high, the film cannot be bonded with polyvinyl alcohol. It becomes a problem as a polarizing plate protective film.
[0237] このため、アルカリ鹼化処理後のセルロースエステルフィルムの接触角は 0〜60° が好ましぐ 5〜55° 力さらに好ましぐ 10〜30° が最も好ましい。 [0237] For this reason, the contact angle of the cellulose ester film after the alkali hatching treatment is 0 to 60 °. 5 to 55 ° is preferable, and 10 to 30 ° is more preferable.
[0238] (セルロースエステルフィルムの中心線平均粗さ(Ra) ) [0238] (Center line average roughness (Ra) of cellulose ester film)
セルロースエステルフィルムを LCD用部材として使用する際、フィルムの光漏れを 低減するため平面性が高いことが望ましい。中心線平均粗さ (Ra)は、 JIS B 0601 に規定された数値であり、測定方法としては、例えば、触針法もしくは光学的方法等 が挙げられる。 When a cellulose ester film is used as an LCD member, it is desirable that the flatness is high in order to reduce light leakage of the film. The centerline average roughness (Ra) is a numerical value defined in JIS B 0601, and examples of the measuring method include a stylus method or an optical method.
[0239] 本発明のセルロースエステルフィルムの中心線平均粗さ(Ra)としては、 20nm以下 が好ましぐさらに好ましくは、 lOnm以下であり、特に好ましくは、 4nm以下である。 [0239] The center line average roughness (Ra) of the cellulose ester film of the present invention is preferably 20 nm or less, more preferably lOnm or less, and particularly preferably 4 nm or less.
[0240] (偏光板) [0240] (Polarizing plate)
本発明の偏光板、それを用いた本発明の液晶表示装置について説明する。 The polarizing plate of the present invention and the liquid crystal display device of the present invention using the polarizing plate will be described.
[0241] 偏光板は一般的な方法で作製することができる。アルカリ酸ィ匕処理した本発明のセ ルロースエステルフィルムは、ポリビュルアルコール系フィルムをヨウ素溶液中に浸漬 延伸して作製した偏光子の少なくとも一方の面に、完全酸ィ匕型ポリビニルアルコール 水溶液を用いて貼り合わせることが好ましい。もう一方の面にも本発明のセルロース エステルフィルムを用いても、別の偏光板保護フィルムを用いてもよい。本発明のセ ルロースエステルフィルムに対して、もう一方の面に用いられる偏光板保護フィルムは 市販のセルロースエステルフィルムを用いることができる。例えば、市販のセルロース エステルフィルムとして、 KC8UX2M、 KC4UX、 KC5UX、 KC4UY、 KC8UY、 K C12UR、 KC8UY—HA、 KC8UX—RHA (以上、コ-カミノルタォプト(株)製)等 が好ましく用いられる。また、もう一方の面に用いられる偏光板保護フィルムには、反 射防止層、防眩層、帯電防止層、防汚層、ハードコート層等の表面加工が設けられ て ヽること力 子ましく、 ί列えば、、特開 2005— 15507、特開 2004— 151642、特開 20 03— 121620、特願 2004— 126469、特願 2004— 111885、特願 2003— 3919 12、特開 2002— 322558、特開 2003— 25504、特開 2003— 121602、特開 200 3— 177207等の方法で表面加工を施した偏光板保護フィルムが好ましく用いられる 。あるいは、セルロースエステルフィルム以外の環状ォレフィン榭脂、アクリル榭脂、 ポリエステル、ポリカーボネート等のフィルムをもう一方の面の偏光板保護フィルムとし て用いてもよい。この場合は、ケンィ匕適性が低いため、適当な接着層を介して偏光板 に接着力卩ェすることが好ま 、。 [0241] The polarizing plate can be produced by a general method. The cellulose ester film of the present invention that has been treated with an alkali acid solution uses a complete acid-polyvinyl alcohol aqueous solution on at least one surface of a polarizer produced by immersing and stretching a polybulal alcohol film in an iodine solution. It is preferable to stick them together. The cellulose ester film of the present invention may be used on the other surface, or another polarizing plate protective film may be used. A commercially available cellulose ester film can be used as the polarizing plate protective film used on the other side of the cellulose ester film of the present invention. For example, KC8UX2M, KC4UX, KC5UX, KC4UY, KC8UY, KC12UR, KC8UY—HA, KC8UX—RHA (manufactured by Co-Caminoltop Co., Ltd.) and the like are preferably used as commercially available cellulose ester films. In addition, the polarizing plate protective film used on the other side is provided with surface treatments such as an antireflection layer, an antiglare layer, an antistatic layer, an antifouling layer, and a hard coat layer. In other words, JP 2005-15507, JP 2004-151642, JP 20 03-121620, Japanese Patent Application 2004-126469, Japanese Patent Application 2004-111885, Japanese Patent Application 2003-391912, JP 2002-322558. A polarizing plate protective film that has been surface-treated by a method such as JP-A-2003-25504, JP-A-2003-121602, or JP-A-2003-177207 is preferably used. Alternatively, a film other than cellulose ester film such as cyclic olefin resin, acrylic resin, polyester, and polycarbonate may be used as the polarizing plate protective film on the other surface. In this case, since the suitability for Ken is low, the polarizing plate is inserted through an appropriate adhesive layer. I prefer to have an adhesive strength.
[0242] 本発明の偏光板は、本発明のセルロースエステルフィルムを偏光子の少なくとも片 側に偏光板保護フィルムとして使用したものである。その際、該セルロースエステルフ イルムの遅相軸が偏光子の吸収軸に実質的に平行または直交するように配置されて 、ることが好まし!/、。 [0242] The polarizing plate of the present invention is obtained by using the cellulose ester film of the present invention on at least one side of a polarizer as a polarizing plate protective film. In this case, it is preferable that the slow axis of the cellulose ester film is arranged so as to be substantially parallel or perpendicular to the absorption axis of the polarizer! /.
[0243] この偏光板が、横電界スイッチングモード型である液晶セルを挟んで配置される一 方の偏光板として、本発明のセルロースエステルフィルム (特に好ましくは前述のセ ルロースエステルフィルム A)が液晶表示セル側に配置されることが好まし!/、。 [0243] The cellulose ester film of the present invention (particularly preferably the above-mentioned cellulose ester film A) is a liquid crystal as one polarizing plate disposed across a liquid crystal cell of a transverse electric field switching mode type. It is preferable to place it on the display cell side! /.
[0244] 本発明の偏光板に好ましく用いられる偏光子としては、ポリビニルアルコール系偏 光フィルムが挙げられ、これはポリビュルアルコール系フィルムにヨウ素を染色させた ものと二色性染料を染色させたものがある。ポリビュルアルコール系フィルムとしては 、エチレンで変性された変性ポリビュルアルコール系フィルムが好ましく用いられる。 偏光子は、ポリビュルアルコールフィルムを一軸延伸させて染色する力、染色した後 一軸延伸してから、好ましくはホウ素化合物で耐久性処理を行ったものが用いられて いる。偏光子の膜厚は 5〜40 μ m、好ましくは 5〜30 μ mであり、特に好ましくは 5〜 20 μ mである。該偏光子の面上に、本発明のセルロースエステルフィルムの片面を 貼り合わせて偏光板を形成する。好ましくは完全鹼ィヒポリビニルアルコール等を主成 分とする水系の接着剤によって貼り合わせる。また、セルロースエステルフィルム以外 の榭脂フィルムの場合は、適当な粘着層を介して偏光板に接着加工することができ る。 [0244] Examples of the polarizer preferably used in the polarizing plate of the present invention include a polyvinyl alcohol-based polarizing film, which is a polybutyl alcohol-based film dyed with iodine and a dichroic dye. There is something. As the polybula alcohol film, a modified polybulal alcohol film modified with ethylene is preferably used. As the polarizer, there is used a force for uniaxially stretching a polybulualcohol film, dyeing it uniaxially after dyeing, and preferably performing a durability treatment with a boron compound. The film thickness of the polarizer is 5 to 40 μm, preferably 5 to 30 μm, and particularly preferably 5 to 20 μm. A polarizing plate is formed by laminating one side of the cellulose ester film of the present invention on the surface of the polarizer. Preferably, it is bonded with a water-based adhesive mainly composed of complete poly-vinyl alcohol or the like. Further, in the case of a resin film other than the cellulose ester film, it can be bonded to the polarizing plate through an appropriate adhesive layer.
[0245] 偏光子は一軸方向(通常は長手方向)に延伸されているため、偏光板を高温高湿 の環境下に置くと延伸方向(通常は長手方向)は縮み、延伸に対して直交する方向( 通常は幅方向)には伸びる。偏光板保護フィルムの膜厚が薄くなるほど偏光板の伸 縮率は大きくなり、特に偏光子の延伸方向の収縮量が大きい。通常、偏光子の延伸 方向は偏光板保護フィルムの流延方向(MD方向)と貼り合わせるため、偏光板保護 フィルムを薄膜ィ匕する場合は、特に流延方向の伸縮率を抑えることが重要である。本 発明のセルロースエステルフィルムは寸法安定に優れるため、このような偏光板保護 フィルムとして好適に使用される。 [0246] 偏光板は、さらに該偏光板の一方の面にプロテクトフィルムを、反対面にセパレート フィルムを貼合して構成することができる。プロテクトフィルム及びセパレートフィルム は偏光板出荷時、製品検査時等において偏光板を保護する目的で用いられる。 [0245] Since the polarizer is stretched in a uniaxial direction (usually the longitudinal direction), when the polarizing plate is placed in a high temperature and high humidity environment, the stretching direction (usually the longitudinal direction) shrinks and is orthogonal to the stretching. Extends in the direction (usually the width direction). As the thickness of the polarizing plate protective film becomes thinner, the rate of stretching of the polarizing plate increases, and in particular, the amount of contraction in the stretching direction of the polarizer increases. Usually, the direction of stretching of the polarizer is bonded to the casting direction (MD direction) of the polarizing plate protective film. Therefore, when the polarizing plate protective film is used as a thin film, it is particularly important to suppress the stretching rate in the casting direction. is there. Since the cellulose ester film of the present invention is excellent in dimensional stability, it is suitably used as such a polarizing plate protective film. [0246] The polarizing plate can be constituted by further bonding a protective film on one surface of the polarizing plate and a separate film on the other surface. The protective film and the separate film are used for the purpose of protecting the polarizing plate at the time of shipping the polarizing plate and at the time of product inspection.
[0247] (横電界スィッチイングモード型液晶表示装置) [0247] (Horizontal electric field switching mode type liquid crystal display device)
本発明の偏光板を市販の横電界スイッチングモード型液晶表示装置に組み込むこ とによって、視認性に優れ、視野角が拡大された本発明の液晶表示装置を作製する ことができる。 By incorporating the polarizing plate of the present invention into a commercially available transverse electric field switching mode liquid crystal display device, the liquid crystal display device of the present invention having excellent visibility and an increased viewing angle can be produced.
[0248] 本発明の横電界スイッチングモードとは、フリンジ電場スイッチング(FFS: Fringe [0248] The transverse electric field switching mode of the present invention is fringe electric field switching (FFS: Fringe).
-Field Switching)モードも本発明に含み、 IPSモードと同様に本発明の偏光板 を組み込むことができ、同様の効果をもつ本発明の液晶表示装置を作製することが できる。 -Field Switching) mode is also included in the present invention, and the polarizing plate of the present invention can be incorporated similarly to the IPS mode, and the liquid crystal display device of the present invention having the same effect can be manufactured.
[0249] 横電界スイッチングモード型液晶表示装置では、駆動用液晶セルを挟んで両側に 偏光板が配置される。本発明では、リタ一デーシヨン値 Roが 105nm≤Ro≤350nm 、及び Nzが 0. 2<Nz< 0. 7の光学値を満たす本発明のセルロースエステルフィル ム(セルロースエステルフィルム A)が偏光板保護フィルムとして用いられて ヽる偏光 板 Aが、前記液晶セルの一方の面に用いられる。このとき、セルロースエステルフィル ム Aは隣接する偏光子と駆動用液晶セルとの間に配置される。液晶セルを挟んでもう 一方の側に配置される偏光板 Bは、偏光板保護フィルムとして、 - 15nm≤Ro≤15 nm、かつ 15nm≤ Rth≤ 15nmの光学値を満たす光学フィルム Bが用いられて おり、光学フィルム Bが隣接する偏光子と駆動用液晶セルとの間に配置されて 、る ことが特に好ましい。具体的には、図 3の構成 1であるが、液晶セルを挟んで視認 側偏光板、ノ ックライト側偏光板が逆に配置されている構成でもよい。また図 4に示さ れる軸の向きを有するセルロースエステルフィルム、偏光板、液晶セルの配置が本発 明に好まし 、横電界スイッチングモード型液晶表示装置として挙げられる。すなわち 、図 3の構成 1の偏光板保護フィルム 2aがセルロースエステルフィルム Aであり、偏 光板保護フィルム 2bが光学フィルム一 Bであることが好ましぐもしくは図 3の構成一 1 の偏光板保護フィルム 2aが光学フィルム— Bであり、偏光板保護フィルム 2bがセル口 ースエステルフィルム Aであることが好まし!/、。 [0250] 上記リタ一デーシヨン値の範囲を満たすフィルムを作製するために、光学フィルム Bは、セルロースエステルフィルムであることが好ましぐこのセルロースエステルフィ ルム Bは、特開 2003— 12859号記載の方法で作製することができる。具体的には、 特開 2003— 12859号の段落番号 [0032ト [0049]に記載のポリマーをセルロー スエステルフィルムに含有させることが好ましぐリタ一デーシヨン値の調整を前記公 報記載のポリマーの種類、量で行うことができる。 [0249] In the horizontal electric field switching mode type liquid crystal display device, polarizing plates are arranged on both sides of the driving liquid crystal cell. In the present invention, the cellulose ester film of the present invention (cellulose ester film A) satisfying the optical values of the retardation value Ro of 105 nm≤Ro≤350 nm and Nz of 0.2 <Nz <0.7 is polarizing plate protection. A polarizing plate A used as a film is used on one surface of the liquid crystal cell. At this time, the cellulose ester film A is disposed between the adjacent polarizer and the driving liquid crystal cell. Polarizing plate B placed on the other side across the liquid crystal cell uses optical film B that satisfies the optical values of -15 nm ≤ Ro ≤ 15 nm and 15 nm ≤ Rth ≤ 15 nm as the polarizing plate protective film. The optical film B is particularly preferably disposed between the adjacent polarizer and the driving liquid crystal cell. Specifically, although it is the configuration 1 in FIG. 3, the configuration may be such that the viewing side polarizing plate and the knock light side polarizing plate are arranged oppositely across the liquid crystal cell. Further, the arrangement of the cellulose ester film having the axis direction shown in FIG. 4, the polarizing plate, and the liquid crystal cell is preferred for the present invention, and can be cited as a lateral electric field switching mode type liquid crystal display device. That is, it is preferable that the polarizing plate protective film 2a of the configuration 1 in FIG. 3 is the cellulose ester film A and the polarizing plate protective film 2b is the optical film B or the polarizing plate protective film of the configuration 1 in FIG. It is preferable that 2a is an optical film—B and a polarizing plate protective film 2b is a cell mouth ester film A! /. [0250] In order to produce a film satisfying the above range of retardation values, the optical film B is preferably a cellulose ester film. This cellulose ester film B is described in JP-A-2003-12859. Can be produced by a method. Specifically, the adjustment of the retardation value in which it is preferable that the polymer described in paragraph Nos. [0032 to [0049] of JP-A-2003-12859 is contained in the cellulose ester film is performed. Can be done in different types and quantities.
[0251] これらポリマーはセルロースエステルフィルム B中に 1〜35質量0 /0含有することが 好ましぐ特に 3〜25質量%含有することがリタ一デーシヨン値を制御する上で好まし い。 [0251] These polymers have preferably a on that it is contained preferably instrument particularly 3 to 25% by weight of 1 to 35 mass 0/0 contained in the cellulose ester film B controls the Rita one Deshiyon value.
[0252] セルロースエステルフィルム Bの製造法については、公知のセルロースエステル フィルムの製造方法で製造することができる。特に、特開 2002— 249599記載の製 造方法を用いてもよぐ上記添加剤と組み合わせて作製することが好ましい。 [0252] The cellulose ester film B can be produced by a known method for producing a cellulose ester film. In particular, it is preferable to produce it in combination with the above-mentioned additives which may use the production method described in JP-A-2002-249599.
実施例 Example
[0253] 以下、実施例を挙げて本発明を詳細に説明するが、本発明はこれらに限定されな い。なお、特に断りない限り、実施例中の「%」は「質量%」を表す。 [0253] Hereinafter, the present invention will be described in detail with reference to examples, but the present invention is not limited thereto. Unless otherwise specified, “%” in the examples represents “mass%”.
[0254] 実施例 1 [0254] Example 1
〔セルロースエステルフィルム 1の作製〕 (Production of cellulose ester film 1)
(ドープ 1の調製) (Preparation of dope 1)
〈微粒子液 1の調製〉 <Preparation of fine particle liquid 1>
下記方法で SrCOの微粒子を作製した。 SrCO fine particles were prepared by the following method.
3 Three
[0255] 水 375g【こ対し、尿素 81. 75g (水【こ対し 21. 8質量0 /0)、 酸ストロンチウム 30. 75 g (水に対し 8. 2質量%)を添加した。さらに反応を氷点下で行なうために反応液に有 機溶媒としてエチレングリコールを 75. 00g (水に対し 20質量0 /0)添加した。この溶液 を反応容器へ入れ、超音波を照射しながら、攪拌し、冷却した。 [0255] against water 375g [This, urea 81. 75 g (water [this against 21.8 mass 0/0) were added strontium 30. 75 g (2 wt% 8. in water). Further reaction (20 mass 0/0 in water) 75. 200 g of ethylene glycol as organic solvent to the reaction solution to perform below the freezing point was added. This solution was put into a reaction vessel, stirred and cooled while being irradiated with ultrasonic waves.
[0256] 攪拌モーターとして新東科学株式会社製、スリーワンモーター BLh600を、超音波 照射機能付ウォーターバスとして本多電子株式会社製、超音波洗浄器 W— 113MK II、クーラーとしてトーマス科学機器株式会社製、密閉タンク型ハンディクーラー T RL— C13を用いた。 [0257] クーラーにより、ウォーターバス中のエチレングリコール系不凍液(トーマス科学機 器株式会社製、ナイブライン (登録商標))を循環させることにより、反応液の温度を — 5°Cまで下げ、—5°Cに保った。続いて消化酵素 Urease 1. 50gを反応液に添カロし た。消化酵素添加後、反応液中では結晶の析出が始まり、白濁した。反応液の温度 を 5°Cに保ちながら、 12時間反応させた。 [0256] Shinto Kagaku Co., Ltd., three-one motor BLh600 as an agitator motor, Honda Electronics Co., Ltd., ultrasonic bath W-113MK II as a water bath with ultrasonic irradiation function, Thomas Scientific Instruments Co., Ltd. as a cooler A closed tank type handy cooler TRL-C13 was used. [0257] By circulating an ethylene glycol antifreeze (Thomas Scientific Instruments Co., Ltd., Nybrine (registered trademark)) in the water bath with a cooler, the temperature of the reaction solution was lowered to -5 ° C, and -5 ° C. Kept at C. Subsequently, 1.50 g of digestive enzyme Urease was added to the reaction solution. After the digestive enzyme was added, crystals started to precipitate in the reaction solution and became cloudy. The reaction was continued for 12 hours while maintaining the temperature of the reaction solution at 5 ° C.
[0258] その後、反応液の温度を 20°Cまで上げ、 20°Cに保ちながら 12時間、結晶を熟成さ せた。得られた結晶をろ過により取り出し、乾燥させた。乾燥後の結晶を走査型電子 顕微鏡(SEM)で観察したところ長さが 500nm以下(平均 400nm)、太さが 20〜50 nmの針状比 4〜20の炭酸ストロンチウム針状結晶微粒子であることが確認できた。 [0258] Thereafter, the temperature of the reaction solution was raised to 20 ° C, and the crystals were aged for 12 hours while maintaining the temperature at 20 ° C. The obtained crystal was taken out by filtration and dried. The dried crystals were observed with a scanning electron microscope (SEM) and found to be strontium carbonate needle crystal particles having a needle ratio of 4 to 20 with a length of 500 nm or less (average 400 nm) and a thickness of 20 to 50 nm. Was confirmed.
[0259] 下記組成物を超音波分散機 UH— 300 (株式会社エスエムテー製)で出力目盛り 1 0で連続 5分間分散後、ウルトラァペックスミル UAMO 15 (寿工業 (株))で下記条件 で分散を行 ヽ微粒子液 1を作製した。 [0259] The following composition was dispersed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 for 5 minutes continuously, and then dispersed with Ultraapex Mill UAMO 15 (Koto Kogyo Co., Ltd.) under the following conditions. A fine particle liquid 1 was prepared.
[0260] 上記で作製した炭酸ストロンチウム針状結晶微粒子 32g [0260] Strontium carbonate needle crystal particles prepared above 32g
メチレンクロライド 184g 184 g of methylene chloride
エタノール 184g Ethanol 184g
分散メディア ジルコ-ァビーズ (粒径 50 m) 400g Jき」速 10m/ sec Dispersion media Zircon beads (particle size 50 m) 400 g J speed ”10 m / sec
分散液の循環流速は 60mlZminで 5時間循環、ミルジャケットは冷却水で冷却し た。 The circulation rate of the dispersion was circulated at 60mlZmin for 5 hours, and the mill jacket was cooled with cooling water.
[0261] 〈微粒子分散液 1の調製〉 [0261] <Preparation of fine particle dispersion 1>
セルロースアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90、 プロピオ-ル置換度 0. 75、重量平均分子量 190, 000) 24. 9質量部 Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
トリフエ-ルホスフェート 16質量部 Triphenyl phosphate 16 parts by mass
ェチルフタリルェチルダリコレート 4質量部 Ethyl phthalyl tildaricolate 4 parts by mass
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 6質量部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質量部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質量部 メチレンクロライド 499. 5質量部 エタノール 57. 5質量部 Tinuvin 326 (Ciba Specialty Chemicals) 0.6 parts by mass Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 parts by mass Tinuvin 171 (Ciba Specialty Chemicals) 1.02 parts by mass Methylene chloride 499. 5 parts by mass Ethanol 57.5 parts by mass
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0262] この溶液を攪拌しながら、微粒子液 1の 152. 2質量部をゆっくり添加した後、この 混合液 350gを超音波分散機 UH— 300 (株式会社エスエムテー製)で出力目盛り 1 0で容器のまわりを冷水で冷やしながら連続 10分間再分散を行 、、微粒子分散液 1 を調製した。 [0262] While stirring this solution, 152.2 parts by mass of the fine particle liquid 1 was slowly added, and then 350 g of this mixed liquid was placed in a container with an output scale of 10 using an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.). A fine particle dispersion 1 was prepared by redispersing continuously for 10 minutes while cooling around the substrate with cold water.
[0263] 微粒子分散液 1 752. 9質量部 [0263] Fine particle dispersion 1 752. 9 parts by mass
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 Cellulose acetate propionate (acetyl substitution degree 1.90, propionol substitution degree
0. 75) 149. 6質量部 (0.75) 149.6 parts by mass
メチレンクロライド 100質量部 100 parts by mass of methylene chloride
微粒子分散液 1をよく攪拌しながら、セルロースアセテートプロピオネートとメチレン クロライドをゆっくり加え完全に溶解し、ドープ 1とした。 While thoroughly stirring the fine particle dispersion 1, cellulose acetate propionate and methylene chloride were slowly added and completely dissolved to obtain a dope 1.
[0264] 〈セルロースエステルフィルムの作製 1〉 [0264] <Production of cellulose ester film 1>
前記ドープ 1を 40°Cに保ち、 40°Cに保温されたステンレスベルト上に均一に流延し た。残留溶媒量が 80%まで乾燥した後、ステンレスベルト上から張力 170NZmで剥 離した。その後、テンターで両端を把持し、幅手方向 (TD方向)に 1. 4倍の延伸を行 つた。さらに多数のロールで搬送張力 130NZmで搬送させながら 120°Cで 10分間 乾燥して 80 m、幅 1. 3mのセルロースエステルフィルム 1を得た。両端部には高さ 10 111幅1. 5cmのナーリングを設けた。 The dope 1 was kept at 40 ° C. and uniformly cast on a stainless steel belt kept at 40 ° C. After the residual solvent amount was dried to 80%, it was peeled off from the stainless steel belt with a tension of 170 NZm. Then, both ends were gripped with a tenter and stretched by 1.4 times in the width direction (TD direction). Furthermore, it was dried at 120 ° C for 10 minutes while being transported with a number of rolls at a transport tension of 130 NZm, to obtain cellulose ester film 1 having a width of 80 m and a width of 1.3 m. Both ends were provided with a knurling with a height of 10 111 and a width of 1.5 cm.
[0265] 〔セルロースエステルフィルム 2の作製〕 [Preparation of cellulose ester film 2]
セルロースエステルフィルム 1の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセルロースエステルフィルム 2を得た。 Cellulose ester film 2 was obtained in the same manner as in the preparation of cellulose ester film 1 except that the draw ratio was 1.05 times.
[0266] 〔セルロースエステルフィルム 3の作製〕 [Preparation of cellulose ester film 3]
(ドープ 2の調製) (Preparation of dope 2)
微粒子液 1の調製はドープ 1の調製の際に調製した微粒子液 1と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 prepared when the dope 1 was prepared.
[0267] 〈微粒子分散液 2の調製〉 <Preparation of fine particle dispersion 2>
セルロースアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90、 プロピオニル置換度 0. 75、重量平均分子量 190, 000) 8. 7質量部 トリフエ二ノレホスフェート Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propionyl substitution degree 0.75, weight average molecular weight 190,000) 8.7 parts by mass Triphenylenophosphate
ェチルフタリルェチルダリコレート Ethyl phthalyl tildaricolate
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質 部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質 部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質 部 メチレンクロライド Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
エタノーノレ Ethanore
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0268] この溶液を攪拌しながら微粒子液 1の 152. 2質量部をゆっくり添加した後、この混 合液 350gを超音波分散機 UH— 300 (株式会社エスエムテー製)で出力目盛り 10 で容器のまわりを冷水で冷やしながら連続 10分間再分散を行った。 [0268] While stirring this solution, 152.2 parts by mass of the fine particle liquid 1 was slowly added, and then 350 g of this mixed liquid was mixed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10. Redispersion was performed continuously for 10 minutes while cooling the surroundings with cold water.
[0269] 〈ドープ原液の調製〉 <Preparation of dope stock solution>
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 Cellulose acetate propionate (acetyl substitution degree 1.90, propionol substitution degree
0. 75) 165. 8質量部 0.75) 165.8 parts by weight
メチレンクロライド 449. 9質量部 Methylene chloride 449.9 parts by mass
エタノール 42. 6質量部 Ethanol 42.6 parts by mass
上記組成物を容器に投入し完全に溶解した。この溶液を攪拌しながら、微粒子分 散液 2の 341. 7質量部を混合してドープ 2とした。 The composition was put into a container and completely dissolved. While this solution was stirred, 341.7 parts by mass of the fine particle dispersion 2 was mixed to obtain Dope 2.
[0270] このドープ 2を用 、てセルロースエステルフィルム 1の作製と同様にしてセル口ース エステルフィルム 3を作製した。 [0270] Using the dope 2, a cell mouth ester film 3 was produced in the same manner as in the production of the cellulose ester film 1.
[0271] 〔セルロースエステルフィルム 4の作製〕 [Preparation of cellulose ester film 4]
セルロースエステルフィルム 3の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセルロースエステルフィルム 4を得た。 Cellulose ester film 4 was obtained in the same manner as in the preparation of cellulose ester film 3 except that the draw ratio was 1.05 times.
[0272] 〔セルロースエステルフィルム 5の作製〕 [Preparation of cellulose ester film 5]
(ドープ 3の調製) (Preparation of dope 3)
微粒子液 1の調製はドープ 1の調製の際に調製した微粒子液 1と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 prepared when the dope 1 was prepared.
[0273] セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 0. 75) 174. 5質量部 トリフエ-ルホスフェート 16質量部 ェチルフタリルェチルダリコレート 4質量部 [0273] Cellulose acetate propionate (acetyl substitution degree 1.90, propional substitution degree 0.75) 174.5 parts by mass Triphenyl phosphate 16 parts by mass Ethyl phthalyl ethyl dallicolate 4 parts by mass
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質量部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質量部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質量部 メチレンクロライド 660. 4質量部 Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0.60 parts by mass Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts by mass Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1.02 parts by mass Methylene chloride 660. 4 parts by mass
エタノール 118. 4質量部 Ethanol 118.4 parts by mass
上記組成物を容器に投入し完全に溶解した。この溶液を攪拌しながら微粒子液 1 の 7. 6質量部をゆっくり添加、混合してドープ 3とした。 The composition was put into a container and completely dissolved. While this solution was stirred, 7.6 parts by mass of the fine particle liquid 1 was slowly added and mixed to obtain a dope 3.
[0274] このドープ 3を用いてセルロースエステルフィルム 1の作製と同様にしてセルロース エステルフィルム 5を作製した。 [0274] Cellulose ester film 5 was produced using this dope 3 in the same manner as in production of cellulose ester film 1.
[0275] このセルロースエステルフィルムは針状の複屈折を有する微粒子の含有量が少な いため、微粒子の分散状態はよカゝつたものの、位相差値が微粒子を含有しないセル ロースアセテートフィルムと大差なぐまた位相差値の安定性、ばらつきも悪力つた。 [0275] Since this cellulose ester film has a small content of fine particles having needle-like birefringence, the dispersion state of the fine particles is almost the same, but the retardation value is not much different from a cellulose acetate film containing no fine particles. Stability and dispersion of phase difference values were also bad.
[0276] 〔セルロースエステルフィルム 6の作製〕 [Preparation of cellulose ester film 6]
セルロースエステルフィルム 5の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセルロースエステルフィルム 6を得た。 Cellulose ester film 6 was obtained in the same manner as in the preparation of cellulose ester film 5 except that the draw ratio was 1.05 times.
[0277] このセルロースエステルフィルムもセルロースエステルフィルム 5と同様の結果であ つた o [0277] This cellulose ester film had the same results as the cellulose ester film 5.
[0278] 〔セルロースエステルフィルム 7の作製〕 [Preparation of cellulose ester film 7]
(ドープ 4の調製) (Preparation of dope 4)
〈微粒子液 2の調製〉 <Preparation of fine particle liquid 2>
ルチル型酸化チタン TTO— S— 3 (粒子径 短軸 10〜20nm、長軸 50〜: L00nm、 針状比 2. 5〜10、石原産業 (株)製) 32g Rutile-type titanium oxide TTO— S— 3 (particle diameter minor axis 10-20nm, major axis 50-: L00nm, needle ratio 2.5-10, manufactured by Ishihara Sangyo Co., Ltd.) 32g
エタノール 184g Ethanol 184g
メチレンクロライド 184g 184 g of methylene chloride
上記組成物を超音波分散機 UH— 300 (株式会社エスエムテー製)で出力目盛り 1 0で連続 5分間分散後、ウルトラァペックスミル UAM015 (寿工業 (株))で下記条件 で分散を行った。 Disperse the above composition with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 for 5 minutes continuously, then with Ultrapax Mill UAM015 (Koto Kogyo Co., Ltd.) The dispersion was carried out.
分散液量 400g Dispersion volume 400g
分散メディア 50 mジルコ-ァビーズ 400g Dispersion media 50 m Zircon beads 400 g
Jき」速 10m/ sec J "speed 10m / sec
分散液の循環流速 60mlZminで 5時間循環し、ミルジャケットは冷却水で冷却した Circulating at a circulation rate of 60mlZmin for 5 hours, cooling the mill jacket with cooling water
[0280] 〈微粒子分散液 3の調製〉 <Preparation of fine particle dispersion 3>
セルロースアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90、 プロピオ-ル置換度 0. 75、重量平均分子量 190, 000) 24. 9質量部 Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
トリフエ二ノレホスフェート Triphenylenophosphate
ェチルフタリルェチルダリコレート Ethyl phthalyl tildaricolate
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質 部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質 部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質 部 メチレンクロライド Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
エタノーノレ Ethanore
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0281] この溶液を攪拌しながら微粒子液 2の 152. 2質量部をゆっくり添加した後、この混 合液 350gを超音波分散機 UH - 300 (株式会社エスエムテー製)で出力目盛り 10 で容器の周りを冷水で冷やしながら連続 10分間再分散を行った。 [0281] While stirring this solution, 152.2 parts by mass of the fine particle liquid 2 was slowly added, and 350 g of this mixed liquid was added to the container with an output scale of 10 using an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.). Redispersion was performed continuously for 10 minutes while cooling the surroundings with cold water.
[0282] 微粒子分散液 3 752. 9質量部 [0282] Fine particle dispersion 3 752. 9 parts by mass
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 Cellulose acetate propionate (acetyl substitution degree 1.90, propionol substitution degree
0. 75) 149. 6質量部 (0.75) 149.6 parts by mass
メチレンクロライド 100質量部 100 parts by mass of methylene chloride
微粒子分散液 3をよく攪拌しながら、セルロースアセテートプロピオネートとメチレン クロライドをゆっくり加え完全に溶解しドープ 4とした。 While thoroughly stirring the fine particle dispersion 3, cellulose acetate propionate and methylene chloride were slowly added and completely dissolved to obtain a dope 4.
[0283] このドープ 4を用 、てセルロースエステルフィルム 1の作製と同様にしてセル口ース エステルフィルム 7を作製した。 [0284] 〔セルロースエステルフィルム 8の作製〕 [0283] Using the dope 4, a cell mouth ester film 7 was produced in the same manner as the cellulose ester film 1. [Preparation of cellulose ester film 8]
セルロースエステルフィルム 7の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセルロースエステルフィルム 8を得た。 Cellulose ester film 8 was obtained in the same manner as in the preparation of cellulose ester film 7 except that the draw ratio was 1.05 times.
[0285] 〔セルロースエステルフィルム 9の作製〕 [Preparation of cellulose ester film 9]
(ドープ 5の調製) (Preparation of dope 5)
〈微粒子液 3の調製〉 <Preparation of fine particle liquid 3>
ルチル型酸化チタン TTO— S— 3 (粒子径 短軸 10〜20nm、長軸 50〜: L00nm、 針状比 2. 5〜10、石原産業 (株)製) 32g Rutile-type titanium oxide TTO— S— 3 (particle diameter minor axis 10-20nm, major axis 50-: L00nm, needle ratio 2.5-10, manufactured by Ishihara Sangyo Co., Ltd.) 32g
エタノール 184g Ethanol 184g
メチレンクロライド 184g 184 g of methylene chloride
上記組成物を超音波分散機 UH— 300 (株式会社エスエムテー製)で出力目盛り 1 0で連続 5分間分散後、下記の構成のサンドグラインダーで分散を行った。 The composition was dispersed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 for 5 minutes continuously, and then dispersed with a sand grinder having the following constitution.
[0286] ミル部内径 120mm、高さ 180mm [0286] Mill part inner diameter 120mm, Height 180mm
攪拌ディスク直径 80mm、 20mm間隔で 3枚をシャフトにとりつけ Stirring disc diameter 80mm, 3 pieces are attached to the shaft at intervals of 20mm
分散メディア 0. 4mmジルコユアビーズ 400g Dispersion media 0.4mm Zirco Your Beads 400g
ディスク回転数 1200rpm Disc rotation speed 1200rpm
分散液量 400g Dispersion volume 400g
ミル部を密閉しバッチ式で 5時間分散し、ミルジャケットは冷却水で冷却した。 The mill was sealed and dispersed in a batch system for 5 hours, and the mill jacket was cooled with cooling water.
[0287] 〈微粒子分散液 4の調製〉 <Preparation of fine particle dispersion 4>
セルロースアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90、 プロピオ-ル置換度 0. 75、重量平均分子量 190, 000) 24. 9質量部 Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
トリフエ-ルホスフェート 16質量部 Triphenyl phosphate 16 parts by mass
ェチルフタリルェチルダリコレート 4質量部 Ethyl phthalyl tildaricolate 4 parts by mass
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質量部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質量部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質量部 メチレンクロライド 499. 5質量部 Tinuvin 326 (Ciba Specialty Chemicals) 0.6 parts by mass Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 parts by mass Tinuvin 171 (Ciba Specialty Chemicals) 1.02 parts by mass Methylene chloride 499. 5 parts by mass
エタノール 57. 5質量部 上記組成物を容器に投入し完全に溶解した。 Ethanol 57.5 parts by mass The composition was put into a container and completely dissolved.
[0288] この溶液を攪拌しながら微粒子液 3の 152. 2質量部をゆっくり添加した後、この混 合液 350gを超音波分散機 UH - 300 (株式会社エスエムテー製)で出力目盛り 10 で容器のまわりを冷水で冷やしながら連続 10分間再分散を行った。 [0288] While stirring this solution, 152.2 parts by mass of the fine particle liquid 3 was slowly added, and then 350 g of this mixed liquid was mixed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10. Redispersion was performed continuously for 10 minutes while cooling the surroundings with cold water.
[0289] 微粒子分散液 4 752. 9質量部 [0289] Fine particle dispersion 4 752. 9 parts by mass
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 Cellulose acetate propionate (acetyl substitution degree 1.90, propionol substitution degree
0. 75) 149. 6質量部 (0.75) 149.6 parts by mass
メチレンクロライド 100質量部 100 parts by mass of methylene chloride
微粒子分散液 4をよく攪拌しながら、セルロースアセテートプロピオネートとメチレン クロライドをゆっくり加え完全に溶解しドープ 5とした。 While stirring fine particle dispersion 4 well, cellulose acetate propionate and methylene chloride were slowly added and completely dissolved to obtain Dope 5.
[0290] このドープ 5を用 、てセルロースエステルフィルム 1の作製と同様にしてセル口ース エステルフィルム 9を作製した。 [0290] Using this dope 5, a cellulose ester film 9 was produced in the same manner as in the production of the cellulose ester film 1.
[0291] 〔セルロースエステルフィルム 10の作製〕 [Preparation of cellulose ester film 10]
セルロースエステルフィルム 9の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセル口ースエステルフィルム 10を得た。 Cellulose ester film 10 was obtained in the same manner as in the preparation of cellulose ester film 9 except that the draw ratio was 1.05 times.
[0292] 〔セルロースエステルフィルム 11の作製〕 [Preparation of cellulose ester film 11]
(ドープ 6の調製) (Preparation of dope 6)
微粒子液 2の調製はドープ 4の調製の際の微粒子液 2の調製と同様に行った。 The fine particle liquid 2 was prepared in the same manner as the fine particle liquid 2 when the dope 4 was prepared.
[0293] 〈微粒子分散液 5の調製〉 <Preparation of fine particle dispersion 5>
セルロースアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90、 プロピオ-ル置換度 0. 75、重量平均分子量 190, 000) 24. 9質量部 Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 24.9 parts by mass
トリフエ-ルホスフェート 16質量部 Triphenyl phosphate 16 parts by mass
ェチルフタリルェチルダリコレート 4質量部 チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質量部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質量部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質量部 メチレンクロライド 699. 5質量部 Ethyl phthalyl tildaricolate 4 parts by weight Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0.60 parts by weight Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1.02 parts by weight Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1.02 parts by weight methylene Chloride 699.5 parts by mass
エタノール 57. 5質量部 上記組成物を容器に投入し完全に溶解した。 Ethanol 57.5 parts by mass The composition was put into a container and completely dissolved.
[0294] この溶液を攪拌しながら微粒子液 2の 152. 2質量部をゆっくり添加、攪拌を行い、 微粒子分散液 5とした。 [0294] While stirring this solution, 152.2 parts by mass of the fine particle liquid 2 was slowly added and stirred to obtain a fine particle dispersion 5.
[0295] 微粒子分散液 5 752. 9質量部 [0295] Fine particle dispersion 5 752. 9 parts by mass
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 Cellulose acetate propionate (acetyl substitution degree 1.90, propionol substitution degree
0. 75) 149. 6質量部 (0.75) 149.6 parts by mass
メチレンクロライド 100質量部 100 parts by mass of methylene chloride
微粒子分散液 5をよく攪拌しながら、セルロースアセテートプロピオネートとメチレン クロライドをゆっくり加え完全に溶解しドープ 6とした。 While stirring fine particle dispersion 5 well, cellulose acetate propionate and methylene chloride were slowly added and completely dissolved to obtain Dope 6.
[0296] このドープを用いてセルロースエステルフィルム 1の作製と同様にしてセルロースェ ステルフィルム 11を作製した。 [0296] Using this dope, a cellulose ester film 11 was produced in the same manner as in the production of the cellulose ester film 1.
[0297] 〔セルロースエステルフィルム 12の作製〕 [Preparation of cellulose ester film 12]
セルロースエステルフィルム 11の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセルロースエステルフィルム 12を得た。 Cellulose ester film 12 was obtained in the same manner as in the preparation of cellulose ester film 11 except that the draw ratio was 1.05 times.
[0298] 〔セルロースエステルフィルム 13の作製〕 [Preparation of cellulose ester film 13]
(ドープ 7の調製) (Preparation of dope 7)
微粒子液 1の調製はドープ 1の調製の際の微粒子液 1の調製と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
[0299] 〈微粒子分散液 6の調製〉 <Preparation of fine particle dispersion 6>
セルロースアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90、 プロピオニル置換度 0. 75) Cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propionyl substitution degree 0.75)
トリフエ二ノレホスフェート Triphenylenophosphate
ェチルフタリルェチルダリコレート Ethyl phthalyl tildaricolate
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質 部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質 部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質 部 メチレンクロライド Tinuvin 326 (Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 Parts Tinuvin 171 (Ciba Specialty Chemicals) 1. 02 Parts Methylene chloride
エタノーノレ Ethanore
上記組成物を容器に投入し完全に溶解した。 [0300] この溶液を攪拌しながら微粒子液 1の 152. 2質量部をゆっくり添加、混合して微粒 子分散液 6とした。 The composition was put into a container and completely dissolved. [0300] While stirring this solution, 152.2 parts by mass of the fine particle liquid 1 was slowly added and mixed to obtain a fine particle dispersion 6.
[0301] ドープ原液はセルロースエステルフィルム 3の作製の際のドープ原液と同様に調製 した。 [0301] The dope stock solution was prepared in the same manner as the dope stock solution used in the production of cellulose ester film 3.
[0302] ドープ原液を容器に投入し攪拌しながら微粒子分散液 6の 341. 7質量部を混合し てドープ 7とした。 [0302] The dope stock solution was charged into a container and mixed with 341.7 parts by mass of the fine particle dispersion 6 to obtain a dope 7.
[0303] このドープ 7を用 、てセルロースエステルフィルム 1の作製と同様にしてセル口ース エステルフィルム 13を作製した。 [0303] Using this dope 7, a cell mouth ester film 13 was prepared in the same manner as the cellulose ester film 1.
[0304] 〔セルロースエステルフィルム 14の作製〕 [0304] [Production of cellulose ester film 14]
セルロースエステルフィルム 13の作製において延伸倍率を 1. 05倍にして、他は同 様にしてセルロースエステルフィルム 14を得た。 Cellulose ester film 14 was obtained in the same manner as in the preparation of cellulose ester film 13 except that the draw ratio was 1.05 times.
[0305] 〔セルロースエステルフィルム 15の作製〕 [Preparation of cellulose ester film 15]
(ドープ 8の調製) (Preparation of dope 8)
微粒子液 1の調製はドープ 1の調製の際の微粒子液 1の調製と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
[0306] 〈微粒子分散液 12の調製〉 <Preparation of fine particle dispersion 12>
ポリメタクリル酸メチル (重量平均分子量 =8000、微粒子分散用榭脂) Polymethyl methacrylate (weight average molecular weight = 8000, fine particle-dispersed resin)
8. 7質量部 8.7 parts by mass
トリフエ二ノレホスフェート Triphenylenophosphate
ェチルフタリルェチルダリコレート Ethyl phthalyl tildaricolate
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質 部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質 部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質 部 メチレンクロライド Tinuvin 326 (Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
エタノーノレ Ethanore
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0307] この溶液を攪拌しながら微粒子液 1の 152. 2質量部をゆっくり添加した後、この混 合液 350gを超音波分散機 UH - 300 (株式会社エスエムテー製)で出力目盛り 10 で容器のまわりを冷水で冷やしながら連続 10分間再分散を行った。 [0308] 〈ドープ原液の調製〉 [0307] After 152.2 parts by mass of the fine particle liquid 1 was slowly added while stirring this solution, 350 g of this mixed liquid was mixed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10. Redispersion was performed continuously for 10 minutes while cooling the surroundings with cold water. <Preparation of dope stock solution>
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 Cellulose acetate propionate (acetyl substitution degree 1.90, propionol substitution degree
0. 75) 165. 8質量部 0.75) 165.8 parts by weight
メチレンクロライド 449. 9質量部 Methylene chloride 449.9 parts by mass
エタノール 42. 6質量部 Ethanol 42.6 parts by mass
上記組成物を容器に投入し完全に溶解した。この溶液を攪拌しながら微粒子分散 液 12の 341. 7質量部を混合してドープ 8とした。 The composition was put into a container and completely dissolved. While this solution was stirred, 341.7 mass parts of the fine particle dispersion 12 was mixed to obtain Dope 8.
[0309] このドープ 8を用 、てセルロースエステルフィルム 1の作製と同様にしてセル口ース エステルフィルム 15を作製した。 Using this dope 8, cell mouth ester film 15 was produced in the same manner as in production of cellulose ester film 1.
[0310] 〔セルロースエステルフィルム 16の作製〕 [0310] [Production of cellulose ester film 16]
セルロースエステルフィルム 3の作製の際の微粒子分散液 2とドープ原液と同様に して微粒子分散液 2とドープ原液を調製した。 A fine particle dispersion 2 and a dope stock solution were prepared in the same manner as the fine particle dispersion 2 and the dope stock solution in the production of the cellulose ester film 3.
[0311] 前記ドープ原液を 40°Cに保ち、ドープ原液 660質量部と微粒子分散液 2を 340質 量部になるようにカ卩えて、インラインミキサー (東レ静止型管内混合機 Hi -Mixer SWJ)で十分混合して得られたドープを、 40°Cに保温されたステンレスベルト上に均 一に流延した。残留溶媒量が 80%まで乾燥した後、ステンレスベルト上から張力 17 ONZmで剥離した。その後、テンターで両端を把持し、幅手方向(TD方向)に 1. 4 倍の延伸を行った。さらに多数のロールで搬送張力 130NZmで搬送させながら 12 0°Cで 10分間乾燥して膜厚 80 /ζ πι、幅 1. 3mのセルロースエステルフィルム 16を得 た。両端部には高さ 10 /z m幅 1. 5cmのナーリングを設けた。このフィルムの巻き取り 前に位相差測定装置を設けフィルムの位相差を測定した。 [0311] Keep the dope stock solution at 40 ° C, and keep the dope stock solution 660 parts by mass and the fine particle dispersion 2 to 340 parts by mass. The dope obtained by thoroughly mixing in the above was cast uniformly on a stainless steel belt kept at 40 ° C. After the residual solvent amount was dried to 80%, it was peeled off from the stainless steel belt with a tension of 17 ONZm. After that, both ends were held with a tenter and stretched by 1.4 times in the width direction (TD direction). Further, it was dried at 120 ° C. for 10 minutes while being transported by a number of rolls at a transport tension of 130 NZm, to obtain a cellulose ester film 16 having a film thickness of 80 / ζ πι and a width of 1.3 m. Both ends were provided with knurling with a height of 10 / z m and a width of 1.5 cm. Before winding the film, a retardation measuring device was provided to measure the retardation of the film.
[0312] このフィルムは、 Ro = 270nm、 Rth=Onmであった。連続生産中のフィルムの位 相差の測定結果が、所定の値 (Ro = 270nm、 Rth=Onm)カゝらずれた場合、あらか じめ求めていた微粒子含有量の変動と位相差の関係式から、所定の値となるよう前 記微粒子分散液 2の流量を調整した。 [0312] This film had Ro = 270 nm and Rth = Onm. If the measurement result of phase difference of the film during continuous production is a predetermined value (Ro = 270 nm, Rth = Onm), the relational expression of fluctuation of fine particle content and phase difference that have been obtained in advance From the above, the flow rate of the fine particle dispersion 2 was adjusted to a predetermined value.
[0313] 〔セルロースエステルフィルム 17の作製〕 [0313] [Production of cellulose ester film 17]
微粒子液 1の調製において、 50 μ mのジルコ-ァビーズに代えて 20 μ mのジルコ 二ァビーズを用いて微粒子液 6を調製した。このときァペックスミルでのビーズの分離 が十分行われず微粒子液にビーズが若干混入していた。 In the preparation of microparticle liquid 1, microparticle liquid 6 was prepared using 20 μm zirconia beads instead of 50 μm zirconia beads. At this time, separation of beads by Apex Mill Was not sufficiently performed, and beads were slightly mixed in the fine particle liquid.
[0314] 微粒子分散液 2の調製にぉ 、て微粒子液 1を微粒子液 6に代えて微粒子分散液 1 1を調製した。 [0314] For the preparation of the fine particle dispersion 2, the fine particle dispersion 11 was prepared by replacing the fine particle liquid 1 with the fine particle liquid 6.
[0315] ドープ 2の調製において微粒子分散液 2を微粒子分散液 11に代えてドープ 13を調 製した。 [0315] The dope 13 was prepared by replacing the fine particle dispersion 2 with the fine particle dispersion 11 in the preparation of the dope 2.
[0316] このドープ 13を用いてセルロースエステルフィルム 1の作製と同様にしてセルロース エステルフィルム 17を作製した。 [0316] Using the dope 13, a cellulose ester film 17 was produced in the same manner as in the production of the cellulose ester film 1.
[0317] 〔セルロースエステルフィルム 18の作製〕 [0317] [Production of cellulose ester film 18]
微粒子液 3の調製において、 0. 4mmのジルコユアビーズに代えて 0. 3mmのジル コ-ァビーズを用いて微粒子液 4を調製した。 In the preparation of the microparticle liquid 3, the microparticle liquid 4 was prepared using 0.3 mm zircon beads instead of the 0.4 mm zircon beads.
[0318] 微粒子分散液 4の調製にぉ ヽて微粒子液 3を微粒子液 4に代えて微粒子分散液 7 を調製した。 [0318] In the preparation of the fine particle dispersion 4, a fine particle dispersion 7 was prepared by replacing the fine particle liquid 3 with the fine particle liquid 4.
[0319] ドープ 5の調製において微粒子分散液 4を微粒子分散液 7に代えてドープ 9を調製 した。 [0319] Dope 5 was prepared by replacing fine particle dispersion 4 with fine particle dispersion 7 in the preparation of dope 5.
[0320] このドープ 9を用 、てセルロースエステルフィルム 1の作製と同様にしてセル口ース エステルフィルム 18を作製した。 [0320] Using this dope 9, a cellulose ester film 18 was produced in the same manner as in the production of the cellulose ester film 1.
[0321] 〔セルロースエステルフィルム 19の作製〕 [0321] [Production of cellulose ester film 19]
(ドープ 10の調製) (Preparation of dope 10)
〈微粒子液 5の調製〉 <Preparation of fine particle liquid 5>
微粒子分散液 1で使用したものと同じ SrCOの微粒子 28. 8g SrCO fine particles same as used in fine particle dispersion 1 28. 8g
3 Three
セルローストアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90 、プロピオ-ル置換度 0. 75、重量平均分子量 190, 000) 3. 2g メチレンクロライド 184g Cellulose to acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 3.2 g methylene chloride 184 g
エタノール 184g Ethanol 184g
上記組成物を超音波分散機 UH— 300 (株式会社エスエムテー製)で出力目盛り 1 0で連続 5分間分散後、ウルトラァペックスミル UAM015 (寿工業 (株))で下記条件 で分散を行った。 The composition was dispersed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 for 5 minutes continuously, and then dispersed with an Ultraapex mill UAM015 (Koto Kogyo Co., Ltd.) under the following conditions.
[0322] 分散液量 400g 分散メディア 50 mジルコ-ァビーズ 400g Jき」速 10m/ sec [0322] Dispersion amount 400g Dispersion media 50 m Zirco-Beads 400 g J "speed 10 m / sec
分散液の循環流速は 60mlZminで 5時間循環、ミルジャケットは冷却水で冷却し た。 The circulation rate of the dispersion was circulated at 60mlZmin for 5 hours, and the mill jacket was cooled with cooling water.
[0323] 〈微粒子分散液 8の調製〉 <Preparation of fine particle dispersion 8>
セルローストアセテートプロピオネート (微粒子分散用榭脂、ァセチル置換度 1. 90 、プロピオ-ル置換度 0. 75、重量平均分子量 190, 000) 8. 7質量部 トリフエ二ノレホスフェート Cellulose toacetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propional substitution degree 0.75, weight average molecular weight 190,000) 8.7 parts by mass of triphenolate phosphate
ェチルフタリルェチルダリコレート Ethyl phthalyl tildaricolate
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質 部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質 部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質 部 メチレンクロライド Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
エタノーノレ Ethanore
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0324] この溶液を攪拌しながら微粒子液 5の 169. 1質量部をゆっくり添加した後、この混 合液 350gを超音波分散機 UH - 300 (株式会社エスエムテー製)で出力目盛り 10 で容器のまわりを冷水で冷やしながら連続 10分間再分散を行った。 [0324] Stirring this solution, slowly adding 169.1 parts by mass of the microparticle liquid 5, 350 g of this mixture was mixed with an ultrasonic disperser UH-300 (manufactured by SMT Co., Ltd.) at an output scale of 10 Redispersion was performed continuously for 10 minutes while cooling the surroundings with cold water.
[0325] 〈ドープ原液の調製〉 [0325] <Preparation of dope stock solution>
セルローストアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 0. 75) 165. 8質量部 Cellulose toacetate propionate (degree of acetyl substitution 1.90, degree of substitution propion 0.775) 165. 8 parts by weight
メチレンクロライド 449. 9質量部 Methylene chloride 449.9 parts by mass
エタノール 42. 6質量部 Ethanol 42.6 parts by mass
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0326] ドープ原液を攪拌しながら、微粒子分散液 8の 341. 7質量部を混合してドープ 10 とした。 [0326] While stirring the dope stock solution, 341.7 mass parts of the fine particle dispersion 8 was mixed to prepare Dope 10.
[0327] このドープ 10を用いてセルロースエステルフィルム 1の作製と同様にしてセルロース エステルフィルム 19を作製した。 [0328] 〔セルロースエステルフィルム 20の作製〕 [0327] Using this dope 10, a cellulose ester film 19 was produced in the same manner as in the production of the cellulose ester film 1. [Preparation of cellulose ester film 20]
(ドープ 11の調製) (Preparation of dope 11)
微粒子液 1の調製はドープ 1の調製の際の微粒子液 1の調製と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
[0329] (微粒子分散液 9の調製) [0329] (Preparation of fine particle dispersion 9)
微粒子分散液 2の調製にぉ 、て、セルロースアセテートプロピオネート (微粒子分 散用榭脂、ァセチル置換度 1. 90、プロピオ-ル置換度 0. 75、重量平均分子量 19 0, 000)をセルロースアセテートプロピオネート(ァセチル置換度 1. 40、プロピオ- ル置換度 0. 25、重量平均分子量 190, 000)に代えた以外は微粒子分散液 2と同 様にして微粒子分散液 9を調製した。 In preparing the fine particle dispersion 2, cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propiole substitution degree 0.75, weight average molecular weight 190,000) was added to cellulose. A fine particle dispersion 9 was prepared in the same manner as the fine particle dispersion 2, except that it was changed to acetate propionate (acetyl substitution degree 1.40, propiol substitution degree 0.25, weight average molecular weight 190,000).
[0330] 以下、セルロースエステルフィルム 3の作製に用いた微粒子分散液 2を上記微粒子 分散液 9に代えた以外は同様にしてドープ 11を調製し、セルロースエステルフィルム 20を作製した。 [0330] A dope 11 was prepared in the same manner except that the fine particle dispersion 2 used in the preparation of the cellulose ester film 3 was replaced with the fine particle dispersion 9, whereby a cellulose ester film 20 was produced.
[0331] 〔セルロースエステルフィルム 21の作製〕 [Preparation of cellulose ester film 21]
(ドープ 12の調製) (Preparation of dope 12)
微粒子液 1の調製はドープ 1の調製の際の微粒子液 1の調製と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
[0332] (微粒子分散液 10の調製) [0332] (Preparation of fine particle dispersion 10)
微粒子分散液 2の調製にぉ 、て、セルロースアセテートプロピオネート (微粒子分 散用榭脂、ァセチル置換度 1. 90、プロピオ-ル置換度 0. 75、重量平均分子量 19 0, 000)をセルロースジアセテート(ダイセル化学工業 (株)製、 L50、重量平均分子 量 52, 000)に代えた以外は同様にして微粒子分散液 10を得た。 In preparing the fine particle dispersion 2, cellulose acetate propionate (resin for fine particle dispersion, acetyl substitution degree 1.90, propiole substitution degree 0.75, weight average molecular weight 190,000) was added to cellulose. A fine particle dispersion 10 was obtained in the same manner except that it was replaced with diacetate (manufactured by Daicel Chemical Industries, Ltd., L50, weight average molecular weight 52,000).
[0333] 以下、セルロースエステルフィルム 3の作製に用いた微粒子分散液 2を上記微粒子 分散液 10に代えた以外は同様にしてドープ 12を調製し、セルロースエステルフィル ム 21を作製した。 [0333] A dope 12 was prepared in the same manner except that the fine particle dispersion 2 used in the preparation of the cellulose ester film 3 was replaced with the fine particle dispersion 10, whereby a cellulose ester film 21 was produced.
[0334] 〔セルロースエステルフィルム aの作製〕 [Preparation of cellulose ester film a]
(ドープ aの調製) (Preparation of dope a)
微粒子液 1の調製はドープ 1の調製の際の微粒子液 1の調製と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
[0335] セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 0. 75) 174. 5質量部 トリフエ二ノレホスフェート 16質量部 ェチルフタリルェチルダリコレート 4質量部 チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質量部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質量部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質量部 メチレンクロライド 599. 5質量咅 [0335] Cellulose acetate propionate (acetyl substitution degree 1.90, propion substitution degree 0.75) 174.5 parts by mass Triphenolate phosphate 16 parts by weight Ethylphthalyl ethyldalicolate 4 parts by weight Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0.60 parts by weight Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts by weight Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1.02 parts by weight Methylene chloride 599.5 parts by weight
エタノーノレ 57. 5質量部 Ethanore 57.5 parts by mass
上記組成物を容器に投入し完全に溶解した。この溶液を攪拌しながら微粒子液 1 の 152. 2質量部をゆっくり添加、混合してドープ aとした。 The composition was put into a container and completely dissolved. While stirring this solution, 152.2 parts by mass of the fine particle liquid 1 was slowly added and mixed to obtain a dope a.
[0336] このドープ aを用 、てセルロースエステルフィルム 1の作製と同様にしてセルロース エステルフィルム aを作製した。 [0336] Using this dope a, a cellulose ester film a was produced in the same manner as in the production of the cellulose ester film 1.
[0337] 〔セルロースエステルフィルム bの作製〕 [Preparation of cellulose ester film b]
(ドープ bの調製) (Preparation of dope b)
微粒子液 1の調製はドープ 1の調製の際の微粒子液 1の調製と同様に行った。 The fine particle solution 1 was prepared in the same manner as the fine particle solution 1 during the dope 1 preparation.
[0338] トリフエ二ノレホスフェート [0338] Triphenylenophosphate
ェチルフタリルェチルダリコレート Ethyl phthalyl tildaricolate
チヌビン 326 (チバスペシャルティケミカルズ製) 0. 60質 部 チヌビン 109 (チバスペシャルティケミカルズ製) 1. 02質 部 チヌビン 171 (チバスペシャルティケミカルズ製) 1. 02質 部 メチレンクロライド Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0. 60 parts Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 1. 02 parts Methylene chloride
エタノーノレ Ethanore
微粒子液 1 Particulate liquid 1
上記組成物を容器に投入し完全に溶解した。 The composition was put into a container and completely dissolved.
[0339] この溶液を攪拌しながらセルロースアセテートプロピオネート(ァセチル置換度 1. 9 0、プロピオ-ル置換度 0. 75) 174. 5質量部をゆっくり添加、混合してドープ bとした [0339] While stirring this solution, cellulose acetate propionate (acetyl substitution degree 1.90, propional substitution degree 0.75) 174.5 parts by mass was slowly added and mixed to obtain dope b.
[0340] このドープ bを用いてセルロースエステルフィルム 1の作製と同様にしてセルロース エステルフィルム bを作製した。 [0341] 〔セルロースエステルフィルム cの作製〕 [0340] Using this dope b, a cellulose ester film b was produced in the same manner as in the production of the cellulose ester film 1. [Preparation of cellulose ester film c]
(ドープ cの調製) (Preparation of dope c)
セルロースアセテートプロピオネート(ァセチル置換度 1. 90、プロピオ-ル置換度 0. 75) 176. 9質量部 Cellulose acetate propionate (acetyl substitution degree 1.90, propional substitution degree 0.75) 176.9 parts by weight
トリフエ-ルホスフェート 16質量部 Triphenyl phosphate 16 parts by mass
ェチルフタリルェチルダリコレート 4質量部 チヌビン 326 (チバスペシャルティケミカルズ製) 0. 57質量部 チヌビン 109 (チバスペシャルティケミカルズ製) 0. 97質量部 チヌビン 171 (チバスペシャルティケミカルズ製) 0. 97質量部 メチレンクロライド 678. 5質量部 Ethyl phthalyl tildaricolate 4 parts by weight Tinuvin 326 (manufactured by Ciba Specialty Chemicals) 0.57 parts by weight Tinuvin 109 (manufactured by Ciba Specialty Chemicals) 0.9 parts by weight Tinuvin 171 (manufactured by Ciba Specialty Chemicals) 0.9 parts by weight Methylene Chloride 678.5 parts by weight
エタノーノレ 129. 2質量咅 Ethanore 129.
上記組成物を容器に投入し完全に溶解、混合してドープ cとした。 The above composition was put into a container and completely dissolved and mixed to obtain a dope c.
[0342] このドープを用 、てセル口ースエステルフィルム 1の作製と同様にしてセル口ースェ ステルフィルム cを作製した。 [0342] Using this dope, a cell mouth ester film c was produced in the same manner as in the production of the cell mouth ester film 1.
[0343] 〔セルロースエステルフィルムの評価〕 [Evaluation of cellulose ester film]
作製したセルロースエステルフィルムにつ 、て、下記の評価を行った。 The following evaluation was performed on the produced cellulose ester film.
[0344] (微粒子分散性の評価) [0344] (Evaluation of fine particle dispersibility)
作製したセルロースエステルフィルムを透過型電子顕微鏡で 10万倍で撮影しその 画像を観察し、下記基準で評価した。 The produced cellulose ester film was photographed with a transmission electron microscope at a magnification of 100,000 times, and the image was observed and evaluated according to the following criteria.
[0345] 〇:微粒子が一次粒子で均一に分散されている [0345] ○: The fine particles are uniformly dispersed in the primary particles
△:微粒子がやや凝集して!/ヽる (数個〜数十個) Δ: Particles are slightly agglomerated!
X:微粒子が凝集している (数百個) X: Fine particles are aggregated (hundreds)
(リタ一デーシヨン Ro、 Rthの測定) (Retrieval measurement of Ro and Rth)
アッベ屈折率計 1T (株式会社ァタゴ製)と分光光源装置を用いて光学フィルムの平 均屈折率を測定した。また、市販のマイクロメータを用いてフィルムの厚みを測定した 自動複屈折計 KOBRA— 21ADH (王子計測機器 (株)製)を用いて、 23°C、 55% RHの環境下で 24時間放置したフィルムにおいて同環境下波長が 590nmにおける フィルムのリタ一デーシヨン測定を行った。上述の平均屈折率と膜厚を下記式に入力 し面内リタ一デーシヨン Ro及び厚み方向のリタ一デーシヨン Rthの値を得た。 The average refractive index of the optical film was measured using an Abbe refractometer 1T (manufactured by Atago Co., Ltd.) and a spectral light source device. Also, using an automatic birefringence meter KOBRA-21ADH (manufactured by Oji Scientific Instruments Co., Ltd.) that measured the thickness of the film using a commercially available micrometer, it was left for 24 hours in an environment of 23 ° C and 55% RH. The film has a wavelength of 590 nm under the same environment. The film retardation measurement was performed. The above-mentioned average refractive index and film thickness were input into the following formula, and the values of in-plane retardation Ro and thickness direction retardation Rth were obtained.
[0347] Ro = (nx ny) X d[0347] Ro = (nx ny) X d
(1(式中、面内の遅相軸方向の屈折率を nx、面内で 遅相軸に直交する方向の屈折率を ny、フィルムの厚さ方向の屈折率を nz、 dはフィ ルムの厚み(nm)をそれぞれ表す。) (1 (where nx is the refractive index in the slow axis direction in the plane, ny is the refractive index in the direction perpendicular to the slow axis in the plane, nz is the refractive index in the thickness direction of the film, and d is the film) Represents the thickness (nm) of each)
(リタ一デーシヨン安定性の評価) (Evaluation of retardance stability)
23°C、 80%RHにて 5時間調湿した後、同環境下で測定した Rthを Rth (80%RH )とし、 20%RHにて同様に 5時間調湿した後に同環境下で測定した Rthを Rth (20 %RH)とし、その差の絶対値をリタ一デーシヨンの安定性とした。リタ一デーシヨン安 定性 ARth= I Rth (80%RH) -Rth(20%RH) | Rth measured at 23 ° C and 80% RH for 5 hours, then Rth measured in the same environment is defined as Rth (80% RH). Rth was Rth (20% RH), and the absolute value of the difference was the stability of the retardation. Retardation stability ARth = I Rth (80% RH) -Rth (20% RH) |
(リタ一デーシヨンばらつきの評価) (Evaluation of variation in retardance)
作製したセルロースエステルフィルムの TD方向に均等に 5点を、 MD方向の lmお きに巻き芯側で 4列、計 20点、同様に巻きのほぼ真ん中で lmおきに 4列、計 20点、 及び巻き外側で lmおきに 4列、計 20点、合計 60点について Roを測定した。このよう にして測定した Roのばらつきにつ 、て下記のようにして算出した。 5 points equally in the TD direction of the produced cellulose ester film, 4 rows on the winding core side in the lm direction in the MD direction, 20 points in total, and 4 rows in every lm in the middle of the winding. In addition, Ro was measured for 60 points in total, 20 points in 4 rows every lm on the outside of the winding. The variation of Ro measured in this way was calculated as follows.
[0348] Roのばらつき(%) = (Roの最大値 Roの最小値) ZRoの平均値 X 100 [0348] Variation of Ro (%) = (Maximum value of Ro Minimum value of Ro) Average value of ZRo X 100
(ヘイズ値) (Haze value)
JIS K— 7136に従って、ヘイズメーター NDH2000 (日本電色工業 (株)製)を用 いて測定し、透明性の指標とした。 According to JIS K-7136, a haze meter NDH2000 (manufactured by Nippon Denshoku Industries Co., Ltd.) was used as a transparency index.
[0349] 得られた結果を表 1、表 2に示す。 [0349] Tables 1 and 2 show the obtained results.
[0350] [表 1] 〔〕¾〔〕03512 [0350] [Table 1] [] ¾ [] 03512
W W
[0352] 表 1、表 2より、本発明のセルロースエステルフィルムは、比較例に比べて、位相 値を効率よく発現させることができ、しかもその位相差値のばらつきが少なく、安定性 に優れ、ヘイズの少な 、セルロースエステルフィルムであることが分かる。 [0352] From Tables 1 and 2, the cellulose ester film of the present invention can efficiently express the phase value as compared with the comparative example, and the variation in the phase difference value is small, and the stability is excellent. It turns out that it is a cellulose-ester film with little haze.
[0353] 実施例 2 [0353] Example 2
〔偏光板 1、 2の作製〕 [Preparation of polarizing plates 1 and 2]
厚さ 50 mのポリビュルアルコールフィルムを一軸延伸(温度 110°C、延伸倍率 5 倍)した。これをヨウ素 0. 075g、ヨウ化カリウム 6g、水 lOOgの比率力もなる水溶液に 60秒間浸漬し、ついでヨウ化カリウム 6g、ホウ酸 7. 5g、水 100gの比率力もなる 68°C の水溶液に浸漬した。これを水洗、乾燥し偏光子を得た。ついで工程 1〜5に従って 偏光板 1、 2を作製した。 [0354] (工程 1) A polybutal alcohol film having a thickness of 50 m was uniaxially stretched (temperature: 110 ° C., stretch ratio: 5 times). Immerse this in an aqueous solution that also has a specific power of 0.075 g of iodine, 6 g of potassium iodide, and lOOg of water, and then in an aqueous solution of 68 ° C that also has a specific power of 6 g of potassium iodide, 7.5 g of boric acid, and 100 g of water. did. This was washed with water and dried to obtain a polarizer. Then, polarizing plates 1 and 2 were produced according to steps 1 to 5. [0354] (Process 1)
偏光板保護フィルムとして、実施例 1で作製した本発明のセルロースエステルフィル ム 16、比較例のセルロースエステルフィルム aを 60°Cの 2モル ZLの水酸化ナトリウム 溶液に 90秒間浸漬し、ついで水洗、乾燥して偏光子と貼合する側を酸ィ匕した。 As the polarizing plate protective film, the cellulose ester film 16 of the present invention prepared in Example 1 and the cellulose ester film a of the comparative example were immersed in a 2 mol ZL sodium hydroxide solution at 60 ° C for 90 seconds, and then washed with water. The side to be dried and bonded to the polarizer was acidified.
[0355] 同様に、反対側の偏光板保護フィルムとして、市販のセルロースエステルフィルム K C8UX2M (コニ力ミノルタォプト(株)製)の鹼化も行った。 [0355] Similarly, as a polarizing plate protective film on the opposite side, a commercially available cellulose ester film K C8UX2M (manufactured by Konica Minoltaput Co., Ltd.) was also hatched.
[0356] (工程 2) [0356] (Process 2)
前記偏光子を固形分 2%のポリビュルアルコール接着剤槽中に 1〜2秒浸漬した。 The polarizer was immersed for 1 to 2 seconds in a polybulal alcohol adhesive bath having a solid content of 2%.
[0357] (工程 3) [0357] (Process 3)
工程 2で偏光子に付着した過剰の接着剤を軽く拭き除き、これを工程 1で処理した 本発明のセル口ースエステルフィルム 16の酸化した面上に載せ、さらに反対側の偏 光板保護フィルムとして、工程 1で処理した市販のセルロースエステルフィルム KC8 UX2Mの酸ィ匕した面が偏光子に接するように積層し、偏光板 1とした。 The excess adhesive adhering to the polarizer in Step 2 was gently wiped off, and this was placed on the oxidized surface of the cell mouth ester film 16 of the present invention treated in Step 1 and further the polarizing plate protective film on the opposite side As a polarizing plate 1, the commercially available cellulose ester film KC8 UX2M treated in step 1 was laminated so that the acidified surface was in contact with the polarizer.
[0358] セルロースエステルフィルム 16 (本発明)をセルロースエステルフィルム a (比較例) に変更した以外は同様にして偏光子と積層し、これを偏光板 2とした。 A polarizing plate 2 was obtained by laminating with a polarizer in the same manner except that the cellulose ester film 16 (present invention) was changed to a cellulose ester film a (comparative example).
[0359] (工程 4) [0359] (Process 4)
工程 3でセルロースエステルフィルムと偏光子を積層した偏光板を圧力 20〜 30N /cm2,搬送スピードは約 2mZ分で貼合した。 In Step 3, the polarizing plate on which the cellulose ester film and the polarizer were laminated was bonded at a pressure of 20-30 N / cm 2 and a conveying speed of about 2 mZ.
[0360] (工程 5) [0360] (Process 5)
80°Cの乾燥機中に工程 4で作製した偏光板を 2分間乾燥した。 The polarizing plate produced in Step 4 was dried for 2 minutes in a dryer at 80 ° C.
[0361] 〔偏光板 3の作製〕 [Preparation of Polarizing Plate 3]
偏光板 3に用いるセルロースエステルフィルム Bを下記のようにして作製した。 The cellulose ester film B used for the polarizing plate 3 was produced as follows.
[0362] 〈ポリマーの作製〉 [0362] <Production of polymer>
特開 2000— 344823号公報に記載の重合方法により塊状重合を行った。即ち、 攪拌機、窒素ガス導入管、温度計、投入口及び環流冷却管を備えたフラスコに下記 メチルメタタリレートとルテノセンを導入しながら内容物を 70°Cに加熱した。次いで、 充分に窒素ガス置換した j8—メルカプトプロピオン酸の半分を攪拌下フラスコ内に添 加した。 β—メルカプトプロピオン酸添加後、攪拌中のフラスコ内の内容物を 70°Cに 維持し 2時間重合を行った。さら〖こ、窒素ガス置換した |8—メルカプトプロピオン酸の 残りの半分を追加添加後、さらに攪拌中の内容物の温度が 70°Cに維持し重合を 4時 間行った。反応物の温度を室温に戻し、反応物に 5%ベンゾキノンのテトラヒドロフラ ン溶液を 20質量部添加して重合を停止させた。重合物をエバポレーターで減圧下 8 0°Cまで徐々に加熱しながらテトラヒドロフラン、残存モノマー及び残存チオールィ匕合 物を除去してポリマーを得た。重量平均分子量は 3, 400であった。また水酸基価( 下記の測定方法による)は 50であった。 Bulk polymerization was carried out by the polymerization method described in JP-A-2000-344823. That is, the contents were heated to 70 ° C. while introducing the following methyl metatalylate and ruthenocene into a flask equipped with a stirrer, a nitrogen gas inlet tube, a thermometer, an inlet, and a reflux condenser. Next, half of the j8-mercaptopropionic acid sufficiently purged with nitrogen gas was added into the flask with stirring. After adding β-mercaptopropionic acid, bring the contents in the flask under stirring to 70 ° C The polymerization was carried out for 2 hours. Further addition of the remaining half of | 8-mercaptopropionic acid, which was purged with nitrogen gas, and then the polymerization was conducted for 4 hours while maintaining the temperature of the stirring content at 70 ° C. The temperature of the reaction product was returned to room temperature, and 20 parts by mass of a 5% benzoquinone tetrahydrofuran solution was added to the reaction product to terminate the polymerization. While gradually heating the polymer to 80 ° C. under reduced pressure with an evaporator, the tetrahydrofuran, residual monomer and residual thiol compound were removed to obtain a polymer. The weight average molecular weight was 3,400. The hydroxyl value (according to the measurement method below) was 50.
[0363] メチルメタタリレート 100質量部 [0363] 100 parts by mass of methyl metatalylate
ルテノセン (金属触媒) 0. 05質量部 Ruthenocene (metal catalyst) 0.05 parts by mass
β メルカプトプロピオン酸 12質量部 β Mercaptopropionic acid 12 parts by mass
(水酸基価の測定方法) (Measurement method of hydroxyl value)
この測定は、 JIS Κ 0070 (1992)に準ずる。この水酸基価は、試料 lgをァセチ ル化させたとき、水酸基と結合した酢酸を中和するのに必要とする水酸化カリウムの mg数と定義される。具体的には試料 Xg (約 lg)をフラスコに精秤し、これにァセチル 化試薬(無水酢酸 20mlにピリジンをカ卩えて 400mlにしたもの) 20mlを正確に加える 。フラスコの口に空気冷却管を装着し、 95〜100°Cのグリセリン浴にて加熱する。 1時 間 30分後、冷却し、空気冷却管から精製水 lmlを加え、無水酢酸を酢酸に分解する 。次に電位差滴定装置を用いて 0. 5molZL水酸ィ匕カリウムエタノール溶液で滴定 を行い、得られた滴定曲線の変曲点を終点とする。さらに空試験として、試料を入れ ないで滴定し、滴定曲線の変曲点を求める。水酸基価は、次の式によって算出する This measurement conforms to JIS Κ 0070 (1992). This hydroxyl value is defined as the number of mg of potassium hydroxide required to neutralize acetic acid bound to a hydroxyl group when sample lg is acetylated. Specifically, sample Xg (about lg) is precisely weighed in a flask, and 20 ml of acetylating reagent (20 ml of acetic anhydride with pyridine added to 400 ml) is accurately added to this. Attach an air condenser to the mouth of the flask and heat in a 95-100 ° C glycerin bath. After 1 hour and 30 minutes, cool and add 1 ml of purified water from the air cooling tube to decompose acetic anhydride into acetic acid. Next, titration is performed with a 0.5 mol ZL aqueous solution of potassium hydroxide and potassium ethanol using a potentiometric titrator, and the inflection point of the obtained titration curve is set as the end point. In addition, as a blank test, titrate without a sample, and obtain the inflection point of the titration curve. The hydroxyl value is calculated by the following formula:
[0364] 水酸基価 = { (B— C) X f X 28. 05ZX} +D [0364] Hydroxyl value = {(B— C) X f X 28. 05ZX} + D
式中、 Bは空試験に用いた 0. 5molZLの水酸ィ匕カリウムエタノール溶液の量 (ml) 、 Cは滴定に用いた 0. 5molZLの水酸ィ匕カリウムエタノール溶液の量 (ml)、 fは 0. 5molZL水酸化カリウムエタノール溶液のファクター、 Dは酸価、また、 28. 05は水 酸化カリウムの lmol量 56. 11の 1Z2。 In the formula, B is the amount of 0.5 mol ZL of hydroxy- potassium carbonate solution used for the blank test (ml), C is the amount of 0.5 mol ZL of hydroxy-potassium potassium ethanol solution used for titration (ml), f is a factor of 0.5 mol ZL potassium hydroxide ethanol solution, D is acid value, and 28. 05 is 1Z2 of potassium hydroxide lmol amount 56.11.
[0365] 〈偏光板 3に用いるセルロースエステルフィルム Bの作製〉 <Preparation of cellulose ester film B used for polarizing plate 3>
(二酸化珪素分散液 B) ァエロジル R972V (日本ァエロジル (株)製、一次粒子の平均径 16nm、見掛け比 重 90gZリットル) 12質量部 (Silicon dioxide dispersion B) Aerosil R972V (manufactured by Nippon Aerosil Co., Ltd., average primary particle diameter 16nm, apparent specific gravity 90gZ liter) 12 parts by mass
エタノール 88質量部 88 parts by mass of ethanol
以上をディゾルバーで 30分間撹拌混合した後、マントンゴーリンで分散を行った。 分散後の液濁度は 200ppmであった。二酸ィ匕珪素分散液に 88質量部のメチレンク 口ライドを撹拌しながら投入し、ディゾルバーで 30分間撹拌混合し、二酸化珪素分散 希釈液 Bを作製した。 The above was stirred and mixed with a dissolver for 30 minutes, and then dispersed with Manton Gorin. The liquid turbidity after dispersion was 200 ppm. 88 parts by mass of methylene chloride was added to the silicon dioxide dispersion with stirring, and the mixture was stirred and mixed with a dissolver for 30 minutes to prepare silicon dioxide dispersion diluent B.
[0366] (インライン添加液 Bの作製) [0366] (Preparation of inline additive solution B)
チヌビン 109 (チバスペシャルティケミカルズ (株)製) 11質量部 チヌビン 171 (チバスペシャルティケミカルズ (株)製) 5質量部 メチレンクロライド 100質量部 Tinuvin 109 (Ciba Specialty Chemicals Co., Ltd.) 11 parts by mass Tinuvin 171 (Ciba Specialty Chemicals Co., Ltd.) 5 parts by mass Methylene chloride 100 parts by mass
以上を密閉容器に投入し、加熱し、撹拌しながら、完全に溶解し、濾過した。 The above was put into a sealed container, heated, stirred and completely dissolved and filtered.
[0367] これに二酸化珪素分散希釈液 Bを 36質量部、撹拌しながら加えて、さらに 30分間 撹拌した後、セルロースアセテートプロピオネート(ァセチル基置換度 1. 9、プロピオ -ル基置換度 0. 8) 6質量部を撹拌しながら加えて、さらに 60分間撹拌した後、アド バンテック東洋(株)のポリプロピレンワインドカートリッジフィルター TCW—PPS— 1 Nで濾過し、インライン添加液 Bを調製した。 [0367] To this, 36 parts by mass of silicon dioxide dispersion diluent B was added with stirring, and the mixture was further stirred for 30 minutes, and then cellulose acetate propionate (degree of substitution of acetyl group 1.9, degree of substitution of propiol group 0) 8) 6 parts by mass was added with stirring, and the mixture was further stirred for 60 minutes, followed by filtration with Advantech Toyo Co., Ltd. polypropylene wind cartridge filter TCW-PPS-1 N to prepare inline additive solution B.
[0368] (ドープ液 Bの調製) [0368] (Preparation of dope solution B)
セルロースアセテート(ァセチル置換度 2. 92、分子量 Mn= 148000、分子量 Mw = 310000, Mw/Mn= 2. 1) 100質量部 Cellulose acetate (acetyl substitution degree 2.92, molecular weight Mn = 148000, molecular weight Mw = 310000, Mw / Mn = 2.1) 100 parts by mass
上記作製したポリマー 12質量部 12 parts by mass of the polymer prepared above
メチレンクロライド 440質量部 440 parts by mass of methylene chloride
エタノール 40質量部 40 parts by mass of ethanol
以上を密閉容器に投入し、加熱し、撹拌しながら、完全に溶解し、安積濾紙 (株)製 の安積濾紙 No. 24を使用して濾過し、ドープ液 Bを調製した。 The above was put into a sealed container, heated, stirred and completely dissolved, and filtered using Azumi filter paper No. 24 manufactured by Azumi Filter Paper Co., to prepare a dope solution B.
[0369] 製膜ライン中で日本精線 (株)製のファインメット NFでドープ液 Bを濾過した。インラ イン添加液ライン中で、日本精線 (株)製のファインメット NFでインライン添加液 Bを濾 過した。濾過したドープ液 Bを 100質量部に対し、濾過したインライン添加液 Bを 2質 量部加えて、インラインミキサー (東レ静止型管内混合機 Hi -Mixer, SWJ)で十 分混合し、次いで、ベルト流延装置を用い、温度 35°C、 1. 8m幅でステンレスバンド 支持体に均一に流延した。ステンレスバンド支持体で、残留溶剤量が 120%になるま で溶媒を蒸発させ、ステンレスバンド支持体上力も剥離した。剥離したセルロースェ ステルのウェブを 35°Cで溶媒を蒸発させ、 1. 65m幅にスリットし、その後、テンター で TD方向(フィルムの搬送方向と直交する方向)に 1. 1倍に延伸しながら、 150°Cの 乾燥温度で、乾燥させた。このときテンターで延伸を始めたときの残留溶剤量は 30 %であった。 [0369] The dope solution B was filtered with Finemet NF manufactured by Nippon Seisen Co., Ltd. in the film forming line. In-line additive solution B was filtered through Finemet NF manufactured by Nippon Seisen Co., Ltd. in the in-line additive solution line. 100 parts by weight of filtered dope solution B and 2 parts of filtered inline additive solution B In addition, the in-line mixer (Toray static type in-pipe mixer Hi-Mixer, SWJ) was mixed sufficiently, and then the belt was cast on a stainless steel band support at a temperature of 35 ° C and a width of 1.8 m. Cast uniformly. With the stainless steel band support, the solvent was evaporated until the residual solvent amount became 120%, and the force on the stainless steel band support was also released. Evaporate the solvent from the cellulose ester web at 35 ° C, slit it to a width of 1.65 m, and then stretch it 1.1 times in the TD direction (direction perpendicular to the film transport direction) with a tenter. And dried at a drying temperature of 150 ° C. At this time, the residual solvent amount when starting stretching with a tenter was 30%.
[0370] その後、 110°C、 120°Cの乾燥ゾーンを多数のロールで搬送させながら乾燥を終 了させ、 1. 5m幅にスリットし、フィルム両端に幅 15mm、平均高さ 10 mのナーリン グ加工を施し、巻き取り初期張力 220NZm、終張力 l lONZmで内径 6インチコア に巻き取り、膜厚 80 mの偏光板 3に用いるセルロースアセテートフィルム Bを得た。 [0370] After that, drying was completed while transporting the drying zone at 110 ° C and 120 ° C with many rolls, and slitting to a width of 1.5m, and a narling with a width of 15mm and an average height of 10m at both ends of the film. The cellulose acetate film B used for the polarizing plate 3 having a film thickness of 80 m was obtained by winding it around a 6-inch inner diameter with an initial tension of 220 NZm and a final tension of lONZm.
[0371] このセルロースエステルフィルム Bのリタ一デーシヨン値を測定したところ、 Ro = 0. lnm、 Rth=Onmでめつァこ。 [0371] When the retardation value of this cellulose ester film B was measured, it was found that Ro = 0.1 nm and Rth = Onm.
[0372] 偏光板 1の作製において、本発明のセルロースエステルフィルム 16に代えて上記 のセルロースエステルフィルム Bを用いた以外は同様にして偏光板 3を作製した。 [0372] A polarizing plate 3 was prepared in the same manner as in the production of the polarizing plate 1, except that the above cellulose ester film B was used in place of the cellulose ester film 16 of the present invention.
[0373] 〔偏光板の評価〕 [Evaluation of Polarizing Plate]
上記作製した偏光板 1、 2を断裁し、 2枚の偏光板を用意した。同じ偏光板を直交し た偏光板を分光光度計 U— 3310 (日立製作所 (株)製)を用いて 550nmの透過率 を測定した。本発明のセルロースエステルフィルム 16を用いた偏光板 1は 0. 1%、比 較例であるセルロースエステルフィルム aを用いた偏光板 2は 0. 5%で、本発明の偏 光板は均一性に優れているため直交した偏光板の光漏れが少な力つた。 The produced polarizing plates 1 and 2 were cut to prepare two polarizing plates. The transmittance at 550 nm was measured using a spectrophotometer U-3310 (manufactured by Hitachi, Ltd.) for a polarizing plate in which the same polarizing plate was orthogonal. The polarizing plate 1 using the cellulose ester film 16 of the present invention is 0.1%, the polarizing plate 2 using the cellulose ester film a as a comparative example is 0.5%, and the polarizing plate of the present invention is uniform. Because it is excellent, the light leakage of the orthogonal polarizing plate was small.
[0374] 実施例 3 [0374] Example 3
〔液晶表示装置の作製〕 [Production of liquid crystal display device]
視認性評価を行う液晶パネルを以下のようにして作製した。 A liquid crystal panel for evaluating visibility was produced as follows.
[0375] IPSモード型液晶表示装置である日立製液晶テレビ Wooo W17— LC50を用い てあら力じめ貼合されていた両面の偏光板を剥がして上記実施例 2で作製した偏光 板 1、 2をそれぞれ液晶セルのガラス面に貼合し、液晶セルの反対側の面に上記実 施例 2で作製した偏光板 3を貼合した。その際、セルロースエステルフィルムの遅相 軸、偏光子の吸収軸、液晶セルの遅相軸の向き及び液晶表示装置の構成は図 5、 図 4 (軸の配置)になるように偏光板の作製時の貼り合わせ、液晶パネルの貼り合わ せを行った。 [0375] Polarizing plates 1 and 2 produced in Example 2 above by peeling off the polarizing plates on both sides, which had been pasted together, using Hitachi LCD TV Wooo W17—LC50, which is an IPS mode liquid crystal display device Are bonded to the glass surface of the liquid crystal cell, and the above The polarizing plate 3 produced in Example 2 was bonded. At that time, the polarizing plate was prepared so that the slow axis of the cellulose ester film, the absorption axis of the polarizer, the direction of the slow axis of the liquid crystal cell, and the configuration of the liquid crystal display device were as shown in FIGS. At the same time, the LCD panel was attached.
[0376] 〔液晶表示装置の視認性評価〕 [Visibility evaluation of liquid crystal display device]
上記で作製した液晶パネルで白及び黒を表示させて、その時の輝度ムラ、光漏れ を目視で評価した。本発明のセルロースエステルフィルム 16を用いた偏光板 1を使 用して作製した液晶パネルでは白表示での輝度ムラが少なぐ黒表示の光漏れもほ とんどなかった。これに対して、比較例であるセルロースエステルフィルム aを用いた 偏光板 2を使用して作製した液晶パネルでは白表示での輝度ムラが目立ち、黒表示 の光漏れも観察された。さらに、液晶パネルを 24時間連続点灯してパネル温度が上 昇した後の輝度ムラ、光漏れについても目視で評価したところ、本発明のセルロース エステルフィルム 16を用 ヽた偏光板 1を使用して作製した液晶パネルでは輝度ムラ、 光漏れの変動がなぐ初期の良好な状態を維持していたが、比較例であるセルロー スエステルフィルム aを用いた偏光板 2を使用して作製した液晶パネルでは輝度ムラ 、光漏れがさらに劣化していた。 White and black were displayed on the liquid crystal panel produced above, and the luminance unevenness and light leakage at that time were visually evaluated. In the liquid crystal panel produced using the polarizing plate 1 using the cellulose ester film 16 of the present invention, there was almost no light leakage of black display with less luminance unevenness in white display. On the other hand, in the liquid crystal panel produced using the polarizing plate 2 using the cellulose ester film a as a comparative example, luminance unevenness in white display was conspicuous, and light leakage in black display was also observed. Further, when the liquid crystal panel was continuously lit for 24 hours and the panel temperature rose, the luminance unevenness and light leakage were also visually evaluated. As a result, the polarizing plate 1 using the cellulose ester film 16 of the present invention was used. The manufactured liquid crystal panel maintained the initial favorable state with no fluctuations in luminance unevenness and light leakage, but in the liquid crystal panel manufactured using the polarizing plate 2 using the cellulose ester film a as a comparative example, Luminance unevenness and light leakage were further deteriorated.
[0377] 本発明の実施例による偏光板について、位相差のばらつきが少ないため、初期の 輝度ムラ、光漏れが少ない上、位相差の安定性にも優れているため輝度ムラ、光漏 れの劣化もほとんどなかった。 [0377] With respect to the polarizing plate according to the example of the present invention, since there is little variation in phase difference, there is little initial luminance unevenness and light leakage, and there is excellent stability of phase difference. There was almost no deterioration.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2007514505A JPWO2006117948A1 (en) | 2005-04-28 | 2006-03-27 | Cellulose ester film, production method thereof, polarizing plate using cellulose ester film, and liquid crystal display device |
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
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| JP2005131512 | 2005-04-28 | ||
| JP2005-131512 | 2005-04-28 | ||
| JP2005140643 | 2005-05-13 | ||
| JP2005-140643 | 2005-05-13 |
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| WO2006117948A1 true WO2006117948A1 (en) | 2006-11-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| PCT/JP2006/306084 Ceased WO2006117948A1 (en) | 2005-04-28 | 2006-03-27 | Cellulose ester film, process for producing the same, polarizing plate using said cellulose ester film, and liquid crystal display device |
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| JP (1) | JPWO2006117948A1 (en) |
| WO (1) | WO2006117948A1 (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007056144A (en) * | 2005-08-24 | 2007-03-08 | Fujifilm Corp | Cellulose ester resin composition |
| JP2007056160A (en) * | 2005-08-25 | 2007-03-08 | Fujifilm Corp | Cellulose ester resin composition |
| JP2008281890A (en) * | 2007-05-14 | 2008-11-20 | Konica Minolta Opto Inc | Manufacturing method of optical film, cellulose ester film manufactured by using the same, polarizing plate and liquid crystal display apparatus using optical film |
| JP5737287B2 (en) * | 2010-04-28 | 2015-06-17 | コニカミノルタ株式会社 | Retardation film, polarizing plate using the same, and liquid crystal display device |
| JP5754445B2 (en) * | 2010-12-08 | 2015-07-29 | コニカミノルタ株式会社 | Optical film, polarizing plate using the same, and liquid crystal display device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001002799A (en) * | 1999-06-17 | 2001-01-09 | Konica Corp | Cellulose ester film, its production and protective film for polarizing plate using the same |
| WO2001025364A1 (en) * | 1999-10-05 | 2001-04-12 | Yasuhiro Koike | Non-birefringent optical resin material |
| JP2004109355A (en) * | 2002-09-17 | 2004-04-08 | Yasuhiro Koike | Method for manufacturing optical material, optical material and optical element |
-
2006
- 2006-03-27 WO PCT/JP2006/306084 patent/WO2006117948A1/en not_active Ceased
- 2006-03-27 JP JP2007514505A patent/JPWO2006117948A1/en active Pending
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001002799A (en) * | 1999-06-17 | 2001-01-09 | Konica Corp | Cellulose ester film, its production and protective film for polarizing plate using the same |
| WO2001025364A1 (en) * | 1999-10-05 | 2001-04-12 | Yasuhiro Koike | Non-birefringent optical resin material |
| JP2004109355A (en) * | 2002-09-17 | 2004-04-08 | Yasuhiro Koike | Method for manufacturing optical material, optical material and optical element |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007056144A (en) * | 2005-08-24 | 2007-03-08 | Fujifilm Corp | Cellulose ester resin composition |
| JP2007056160A (en) * | 2005-08-25 | 2007-03-08 | Fujifilm Corp | Cellulose ester resin composition |
| JP2008281890A (en) * | 2007-05-14 | 2008-11-20 | Konica Minolta Opto Inc | Manufacturing method of optical film, cellulose ester film manufactured by using the same, polarizing plate and liquid crystal display apparatus using optical film |
| JP5737287B2 (en) * | 2010-04-28 | 2015-06-17 | コニカミノルタ株式会社 | Retardation film, polarizing plate using the same, and liquid crystal display device |
| JP5754445B2 (en) * | 2010-12-08 | 2015-07-29 | コニカミノルタ株式会社 | Optical film, polarizing plate using the same, and liquid crystal display device |
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|---|---|
| JPWO2006117948A1 (en) | 2008-12-18 |
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