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WO2006109664A1 - Ferritic heat-resistant steel - Google Patents

Ferritic heat-resistant steel Download PDF

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Publication number
WO2006109664A1
WO2006109664A1 PCT/JP2006/307315 JP2006307315W WO2006109664A1 WO 2006109664 A1 WO2006109664 A1 WO 2006109664A1 JP 2006307315 W JP2006307315 W JP 2006307315W WO 2006109664 A1 WO2006109664 A1 WO 2006109664A1
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WO
WIPO (PCT)
Prior art keywords
less
steel
creep
strength
resistant steel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2006/307315
Other languages
French (fr)
Japanese (ja)
Inventor
Mitsuru Yoshizawa
Masaaki Igarashi
Mitsuo Miyahara
Yasutaka Noguchi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP2007512941A priority Critical patent/JP4609491B2/en
Priority to CA002603772A priority patent/CA2603772A1/en
Priority to KR1020077021398A priority patent/KR100933114B1/en
Priority to DK06731263.7T priority patent/DK1867745T3/en
Priority to EP06731263.7A priority patent/EP1867745B1/en
Publication of WO2006109664A1 publication Critical patent/WO2006109664A1/en
Priority to US11/905,877 priority patent/US20080112837A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/26Ferrous alloys, e.g. steel alloys containing chromium with niobium or tantalum
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/02Ferrous alloys, e.g. steel alloys containing silicon
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/002Ferrous alloys, e.g. steel alloys containing In, Mg, or other elements not provided for in one single group C22C38/001 - C22C38/60
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/005Ferrous alloys, e.g. steel alloys containing rare earths, i.e. Sc, Y, Lanthanides
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/04Ferrous alloys, e.g. steel alloys containing manganese
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/22Ferrous alloys, e.g. steel alloys containing chromium with molybdenum or tungsten
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22CALLOYS
    • C22C38/00Ferrous alloys, e.g. steel alloys
    • C22C38/18Ferrous alloys, e.g. steel alloys containing chromium
    • C22C38/24Ferrous alloys, e.g. steel alloys containing chromium with vanadium

Definitions

  • the present invention relates to a ferritic heat resistant steel. More specifically, it relates to a ferritic heat resistant steel having excellent high-temperature long-term creep strength and creep fatigue strength.
  • the heat-resistant steel of the present invention is suitable for heat exchange steel pipes, pressure vessel steel sheets, turbine materials, and the like used under high temperature and high pressure environments such as boilers, nuclear power generation facilities, and chemical industrial facilities.
  • High temperature creep strength, creep fatigue strength, corrosion resistance, oxidation resistance, and the like are generally required for heat resistant steels used in high temperature and high pressure environments such as boilers, nuclear power generation facilities, and chemical industrial facilities.
  • High Cr ferritic steel is superior to low alloy steel in terms of strength and corrosion resistance at a temperature of 500 to 650 ° C.
  • high Cr fluorescent steel is characterized by excellent thermal fatigue resistance and low cost compared to austenitic stainless steel because of its high thermal conductivity and low coefficient of thermal expansion.
  • ASME P 91 steel was put to practical use as a high-strength ferritic heat-resistant steel and used in supercritical pressure boilers with a steam temperature of 566 ° C or higher.
  • ASME P92 steel with increased creep strength has been put into practical use, and an ultra-supercritical boiler with a steam temperature of about 600 ° C has been put into practical use.
  • Patent Documents 1 and 2 disclose inventions of heat-resisting steels containing 8 to 14% Cr.
  • Patent Document 3 discloses an invention of a heat resistant steel containing 8 to 13% Cr.
  • the inventions disclosed in these documents have not been made for the purpose of improving the creep fatigue strength of heat-resistant steel.
  • the steels of these inventions are not steels that utilize the effective action of Nd inclusions described later.
  • Patent Document 1 JP 2001-192781 A
  • Patent Document 2 JP 2002-224798 A
  • Patent Document 3 Japanese Patent Laid-Open No. 2002-235154
  • An object of the present invention is to provide a ferritic heat resistant steel that is excellent in high-temperature long-term creep strength and excellent in creep fatigue strength.
  • FIG. 1 is a diagram showing an example of a strain waveform in a creep fatigue test.
  • A in the figure shows the PP waveform, which is a waveform that applies strain at high speed so that creep strain does not occur on both the tension side and the compression side.
  • B shows the CP waveform. This is a waveform that loads the strain with the tensile side at a low speed and the compression side at a high speed to introduce tensile creep strain.
  • the lifetime under the PP waveform is compared with the lifetime under the CP waveform, the lifetime is shorter in the CP waveform that undergoes creep damage.
  • the life of heat-resistant steel used in high-temperature and high-pressure environments in boilers, nuclear power generation facilities, and chemical industrial facilities is evaluated by conducting creep fatigue tests in the entire strain range of 0.4 to 1.5%.
  • each member Since the equipment such as the boiler is used for a long time under high temperature and pressure, each member is subjected to creep strain and receives a CP-type load. In general, the actual machine is constructed to reduce the generated strain in order to ensure the creep fatigue life of members used under high temperature and pressure. Therefore, the high Cr ferritic steels used in these facilities are It is necessary to ensure the creep fatigue life in the total strain range of the creep fatigue test, that is, the total strain of about 0.5%, which is the low strain region of 0.4 to 1.5%.
  • the ASME P91 and P92 steels have a 100,000 hour creep strength at 600 ° C. of about 98 MPa and 128 MPa, respectively, and the P92 steel has higher strength.
  • the CP waveform shown in Fig. 1 has a total strain range of 0.5. / 0 was subjected to a creep fatigue test, life revealed no approximately 3000 cycles much different either.
  • the creep strength of P92 steel was higher than that of P91 steel, the creep fatigue strength was not improved. From these results, it is considered that P92 steel contains some cause for the creep fatigue strength not improving, in other words, the cause for the decrease in creep fatigue strength. Therefore, the present inventors conducted extensive studies to improve the creep fatigue strength of P92 steel.
  • ⁇ 92 steel is rich in ferrite-forming elements (Mo, W, Nb, V, etc.). Therefore, a very small amount of ⁇ ferrite may remain at the grain boundary.
  • materials with a small amount of Cu, N and Co (these are austenite forming elements) were prepared in ⁇ 92 steel, and the creep fatigue strength was compared.
  • the test temperature was 600 ° C and the total strain range was 0.5%. As a result, the life was about 1600-2100 cycles, which was a tendency to decrease compared to P92 steel.
  • ferritic heat resistant steel contains about 0.001% of S as an impurity. At the actual product level, it is difficult to reduce S to a level lower than 0.001%. Even in laboratory production, it is difficult to eliminate segregation by reducing S in the usual melting method because S is unavoidable from alloying elements.
  • temper embrittlement is known as a phenomenon caused by segregation such as S. Tempering brittleness occurs when martensite is tempered in a certain temperature range of around 600 ° C. It is known that trace amounts of Mo are effective in reducing this.
  • the Mo content is 0.01%, 0.07%, 0.13
  • the creep fatigue strength (test temperature is 600 ° C and the total strain range is 0.5%) when the ratio was changed to%, 0.33%, and 1.83% was investigated.
  • the Mo content was 0.13% and 0.33%, the life was about 3000 cycles.
  • the Mo content was small (0.01% and 0.07%), the creep fatigue strength was about 2000 cycles. Decreased. From this, it became clear that Mo has made a certain contribution to the taper fatigue strength.
  • the Mo content was further increased to 1.83%, the creep fatigue life was about 2500 cycles, and the fatigue characteristics tended to decrease rather.
  • Nd inclusions fix S in addition to MnS.
  • the Nd inclusion means “Nd oxide” and “composite inclusion of Nd oxide and sulfide”. “Nd oxide and sulfide complex inclusions” fix S directly. On the other hand, “Nd oxide” also indirectly fixes S by segregating S around it.
  • Fig. 3 shows "composite inclusions of Nd oxide and sulfide" observed in Nd-containing steel.
  • the creep fatigue life (test temperature is 600 ° C, total strain range 0.5%) of steel containing Ca, Mg ⁇ La and Ce alone is a force of about 3000 to 4000 cycles. It was revealed that the steel containing the component together with Nd has a life of 6000 to 7000 cycles, and the creep fatigue life is dramatically improved.
  • the creep fatigue life of steel containing a small amount of Cu, N or Co along with Nd is about 4000 cycles, and the creep fatigue properties are improved compared to steel containing no Nd.
  • the creep fatigue life was found to be significantly inferior to that of the steel containing Nd alone.
  • Nd inclusion is a general term for the above “Nd oxide” and “combined inclusion of Nd oxide and sulfide”.
  • Nb 0.02 to 0.10%
  • sol.Al 0.015% or less
  • Nd 0.005 to 0.050%
  • B 0.002 to 0.015%
  • Fe and impurities Ferrite with Ni power of less than 0.3% of impurities
  • Co of less than 0.3%
  • Cu of less than 0.1%
  • the density of the Nd inclusions is 10000 / mm 3 or more Heat resistant steel.
  • FIG. 1 is a diagram showing an example of a strain waveform in a creep fatigue test.
  • FIG. 2 is a diagram showing sulfides observed in ASME P92 steel.
  • FIG. 3 is a view showing “composite inclusions of Nd oxide and sulfide” observed in Nd-containing steel.
  • C stabilizes the structure of steel as an austenite stabilizing element.
  • MC carbide or M (C, N) carbonitride is formed, contributing to the improvement of creep strength.
  • M in MC and M (C, N) is an alloying element.
  • the C content is If it exceeds 0.13%, not only the workability and weldability will deteriorate, but also the agglomeration and coarsening of the carbide will occur from the beginning of use, and the creep strength will be reduced for a long time. Therefore, the C content must be limited to 0.13% or less. More desirable lower and upper limits are 0.08% and 0.11%, respectively.
  • Si is contained as a deoxidizing element in steel and is also an element necessary for improving the steam oxidation resistance.
  • the lower limit is 0.15%, which does not impair the steam oxidation resistance.
  • the upper limit is made 0.50%.
  • the lower limit of Si content is preferably 0.25%.
  • contributes as a deoxidizing element and an austenite stabilizing element.
  • MnS is formed and S is fixed. In order to obtain these effects, a content of 0.2% or more is necessary. On the other hand, if it exceeds 0.5%, the creep strength is reduced. Therefore, the appropriate content of Mn is 0.2-0.5%. A more preferred lower limit is 0.3%.
  • Impurities P and S deteriorate the hot workability, weldability, creep strength, and creep fatigue strength of steel, so the lower the content, the better.
  • the upper limit is set to 0.02% for P and 0.005% for S.
  • Cr is an indispensable element for ensuring the corrosion resistance and oxidation resistance at high temperatures of the steel of the present invention, particularly the steam oxidation resistance.
  • Cr forms carbides and improves creep strength.
  • the content power needs to exceed 0.0%.
  • a more preferred lower limit is 8.5%, and a more preferred upper limit is less than 10.0%.
  • Mo contributes to the improvement of creep strength as a solid solution strengthening element. Furthermore, as a result of detailed examination of the correlation between the Mo content and the taper fatigue strength, 0.1% or more of Mo is considered to be the creep fatigue property. It has been found that this contributes to the improvement of the creep strength and that when the content exceeds 1.5%, the creep strength decreases for a long time. Therefore, the appropriate Mo content is 0.1-1.5%. More preferred lower and upper limits are 0.3% and 0.5, respectively. / 0 .
  • W contributes to the improvement of creep strength as a solid solution strengthening element.
  • a part of it dissolves in Cr carbide, which suppresses the agglomeration and coarsening of the carbide and contributes to the creep strength.
  • those effects are small at less than 1.0%.
  • the Mo content strength exceeds ⁇ 3.0%, the formation of ⁇ ferrite is promoted and the creep strength is reduced. Therefore, the appropriate range of W content is 1.0-3.0%.
  • a more preferable lower limit is an amount exceeding 1.5%, and a more preferable upper limit is 2.0%.
  • V contributes to the improvement of creep strength by solid solution strengthening action and by forming fine carbonitrides. In order to exert its effect, its content needs to be 0.1% or more. On the other hand, if the V content force exceeds SO.5%, the formation of ⁇ ferrite is promoted and the creep strength is reduced, so 0.5% should be the upper limit. More preferred lower and upper limits are 0.15% and 0.25%, respectively.
  • Nb contributes to the improvement of creep strength for a long time by forming fine carbonitrides. In order to exert the effect, it is necessary to contain 0.02% or more. However, if the content is too large, the formation of ⁇ ferrite is promoted and the creep strength is lowered for a long time. Therefore, the appropriate content of Nb is 0.02 to 0.10%. More preferred lower and upper limits are 0.04% and 0.08%, respectively.
  • A1 is used as a deoxidizer for molten steel, but if its content exceeds 0.015%, the creep strength decreases, so the upper limit should be kept to 0.015% or less. A more preferred upper limit is 0.010%.
  • N is effective as an austenite stabilizing element.
  • N is nitride or Increases the high temperature strength of the steel by precipitating carbonitrides. 0 to bring out the effect.
  • N content is 0.020%.
  • Nd 0.005 to 0.050%
  • Nd greatly improves the creep fatigue strength. In order to exert the effect, it is necessary to contain 0.005% or more. However, if it exceeds 0.050%, coarse nitrides are formed and the creep strength is lowered, so the upper limit should be 0.050%. More preferred, the upper limit of the content is 0.040%.
  • Ni less than 0.3%
  • Co less than 0.3%
  • Cu less than 0.1%
  • these austenite stabilizing elements lower the creep fatigue strength even with a slight content.
  • trace amounts of Ni, Co, and Cu may be unavoidable from mixing with the melted raw material. Therefore, in the present invention, Ni and Co are suppressed to less than 0.3% and Cu is suppressed to less than 0.1%, respectively. Within the above range, the adverse effect on creep fatigue strength is small.
  • Group 1 ingredients Ta, H «3 ⁇ 4 and Ti
  • Ta 0.04% or less
  • Hf 0.04% or less
  • Ti 0.04% or less
  • Ta, H and Ti are included as necessary because they form fine carbonitrides and contribute to the improvement of creep strength.
  • each content is 0.005% or more.
  • the upper limit of each content is 0.0 4% is recommended.
  • Group 2 ingredients Ca and Mg
  • Rare earth elements such as La and Ce may be mixed as impurities when Nd is added. However, if the total content of rare earth elements excluding Nd is 0.04% or less, there is no significant effect on the properties such as creep strength and creep ductility, so up to 0.04% is allowed.
  • Nd inclusions are contained at a density of 10000 / mm 3 or more.
  • Nd inclusions observed in the steel of the present invention are “Nd oxide” and “Nd oxide and sulfide composite inclusion”. Specifically, Nd 0, Nd 0 S, Nd 0 SO
  • the diameter of the Nd inclusion is about 0.3 ⁇ ! Nl inclusions are usually observed in steels containing a small amount of Nd. However, in steels rich in Co, Ni and Cu, MnS increases and Nd inclusions decrease significantly. And when the density of Nd inclusions is less than 10,000 Zm m 3 , the improvement of creep fatigue strength is not recognized. Therefore, the density of Nd inclusions must be 10000 / mm 3 or more.
  • the steel according to the present invention can be produced by a production facility usually used industrially. . That is, in order to obtain a steel having the chemical composition defined in the present invention, the components may be adjusted by scouring in a furnace such as an electric furnace or converter, and by deoxidation and inclusion of alloy elements. In particular, when strict component adjustment is required, the molten steel should be subjected to an appropriate treatment such as vacuum treatment before adding the alloy elements.
  • a method for introducing 10,000 Nd inclusions of Zmm 3 or more into steel is as follows.
  • Nd inclusions are produced by adjusting the composition other than Nd before pouring into the ingot and adding Nd just before pouring.
  • Nd inclusions are produced by adjusting the composition other than Nd before introducing molten steel to the tundish and then adding Nd to the tundish.
  • a billet is extruded, rolled with an inclined roll-type piercer, or a large-diameter forged pipe is formed by an Ernolt pipe method. Just do it.
  • the dimensions can be adjusted by cold working as necessary.
  • the steel pipe that has been produced is appropriately heat-treated and then subjected to surface treatment such as shot peening and pickling as necessary.
  • the steel sheet there are a hot-rolled steel sheet and a cold-rolled steel sheet.
  • a hot-rolled steel sheet can be obtained by hot rolling a slab, and a cold-rolled steel sheet can be obtained by cold rolling this hot-rolled steel sheet.
  • Test piece Diameter 6.0 mm, distance between gauge points: 30 mm, test temperature: 600 ° C, load stress: 160 MPa, test item: breaking time (h).
  • Test piece Diameter 10 mm, distance between gauge points: 25 mm, test temperature: 600 ° C (in air)
  • Test item Creep fatigue life N (cycle)
  • Table 2 shows the creep rupture test results, creep fatigue test results, and Nd inclusion distribution survey results of the steels of the present invention and the comparative steel.
  • ASME P92 steel with code 2 and code 6 has a clearly higher creep strength with a longer creep rupture time. However, the creep fatigue life is almost the same. That is, ASME P92 steel shows no significant improvement in creep fatigue life.
  • the steels of code 10 to code 13 containing a small amount of La, Ce, Ca or Mg have the same level of tapping strength and creep fatigue strength as the steel of code 2, and the improvement in the properties was recognized. I can't help.
  • the steels from code A to code M that satisfy the conditions specified in the present invention have significantly improved force S and creep fatigue life, which have the same creep rupture time as steel of code 2.
  • the steels of reference numerals 21 and 22 have a chemical composition within the range defined by the present invention, but the distribution density of Nd inclusions does not satisfy the range defined by the present invention. In these, since Nd was added without sufficient deoxidation, a very coarse Nd oxide was formed, the density of Nd inclusions was significantly reduced, and the creep fatigue life was low.
  • the steel of the present invention is a heat-resistant steel excellent in long-term creep strength and creep fatigue strength at a high temperature of 600 to 650 ° C.
  • This steel has excellent effects as a steel tube for heat exchange, steel plates for pressure vessels, and materials for turbines used in fields such as thermal power generation, nuclear power generation and chemical industry. Demonstrate and extremely useful in industry.

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  • Engineering & Computer Science (AREA)
  • Materials Engineering (AREA)
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  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
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Abstract

Disclosed is a heat-resistant steel which is excellent in high-temperature long-term creep strength and creep-fatigue strength. Specifically disclosed is a heat-resistant steel having a composition consisting of, in mass%, 0.01-0.13% of C, 0.15-0.50% of Si, 0.2-0.5% of Mn, not more than 0.02% of P, not more than 0.005% of S, more than 8.0% but less than 12.0% of Cr, 0.1-1.5% of Mo, 1.0-3.0% of W, 0.1-0.5% of V, 0.02-0.10% of Nb, not more than 0.015% of sol. Al, 0.005-0.070% of N, 0.005-0.050% of Nd, 0.002-0.015% of B, and the balance of Fe and impurities. As some of the impurities, less than 0.3% of Ni, less than 0.3% of Co and less than 0.1% of Cu are contained in the heat-resistant steel. This ferritic heat-resistant steel contains Nd inclusions at a density of not less than 10,000 inclusions/mm3. This steel may further contain one or more elements selected from Ta, Hf, Ti, Ca and Mg in addition to the above-described components.

Description

明 細 書  Specification

フェライト系耐熱鋼  Ferritic heat resistant steel

技術分野  Technical field

[0001] 本発明は、フェライト系耐熱鋼に関する。さらに詳しくは高温長時間クリープ強度と クリープ疲労強度に優れたフェライト系耐熱鋼に関する。本発明の耐熱鋼は、ボイラ 、原子力発電設備および化学工業設備などの高温、高圧環境下で使用される熱交 換用鋼管、圧力容器用鋼板、タービン材料等に適するものである。  [0001] The present invention relates to a ferritic heat resistant steel. More specifically, it relates to a ferritic heat resistant steel having excellent high-temperature long-term creep strength and creep fatigue strength. The heat-resistant steel of the present invention is suitable for heat exchange steel pipes, pressure vessel steel sheets, turbine materials, and the like used under high temperature and high pressure environments such as boilers, nuclear power generation facilities, and chemical industrial facilities.

背景技術  Background art

[0002] ボイラ、原子力発電設備および化学工業設備等の高温、高圧環境で使用される耐 熱鋼には、一般に高温クリープ強度、クリープ疲労強度、耐食性および耐酸化性等 が要求される。  [0002] High temperature creep strength, creep fatigue strength, corrosion resistance, oxidation resistance, and the like are generally required for heat resistant steels used in high temperature and high pressure environments such as boilers, nuclear power generation facilities, and chemical industrial facilities.

[0003] 高 Crフェライト鋼は、 500〜650°Cの温度において、強度および耐食性の点で低合 金鋼よりも優れている。また、高 Crフヱライト鋼は、熱伝導率が高ぐかつ熱膨張率が 小さいことから、オーステナイト系ステンレス鋼と比較して耐熱疲労特性に優れ、かつ 安価であるという特徴がある。さらには、スケール剥離が起こりにくいこと、応力腐食 割れを起こさなレ、ことなど数々の利点がある。  [0003] High Cr ferritic steel is superior to low alloy steel in terms of strength and corrosion resistance at a temperature of 500 to 650 ° C. In addition, high Cr fluorescent steel is characterized by excellent thermal fatigue resistance and low cost compared to austenitic stainless steel because of its high thermal conductivity and low coefficient of thermal expansion. In addition, there are a number of advantages, such as less descaling and less stress corrosion cracking.

[0004] 1980年代後半から 1990年代にかけて、高強度のフェライト系耐熱鋼として、 ASME P 91鋼が実用化され、蒸気温度 566°C以上の超臨界圧ボイラに使用されてきた。さらに 近年、クリープ強度を高めた ASME P92の鋼が実用化され、この鋼を用いて蒸気温 度 600°C程度の超々臨界圧ボイラが実用化されてレ、る。  [0004] From the late 1980s to the 1990s, ASME P 91 steel was put to practical use as a high-strength ferritic heat-resistant steel and used in supercritical pressure boilers with a steam temperature of 566 ° C or higher. In recent years, ASME P92 steel with increased creep strength has been put into practical use, and an ultra-supercritical boiler with a steam temperature of about 600 ° C has been put into practical use.

[0005] 現在、環境保護のために CO排出量の削減が求められている。そのために火力発  [0005] Currently, reduction of CO emissions is required for environmental protection. To that end

2  2

電ボイラにおいても、更なる高温高圧化が求められている。現在実用化されている AS ME P92の鋼も、更に高温域、例えば約 630°C、で使用するためには、肉厚の厚い部 材にして使用しなければならない。  Even in electric boilers, higher temperature and pressure are required. The AS ME P92 steel, which is currently in practical use, must be used as a thicker part in order to be used at higher temperatures, for example, about 630 ° C.

[0006] 火力発電プラントでは、起動と停止が頻繁に行われるため、特に厚肉部材では、ク リーブ疲労強度が重要になる。 ASME P92の鋼は、 ASME P91の鋼と比較してクリープ 強度は大幅に高められているが、クリープ疲労強度は同等である。より一層の高温高 圧ボイラの実用化のためには、 ASME P92の鋼のクリープ疲労強度の改善が不可欠 である。 [0006] In a thermal power plant, since starting and stopping are frequently performed, especially in a thick member, the cleave fatigue strength is important. The ASME P92 steel has significantly higher creep strength than the ASME P91 steel, but the creep fatigue strength is equivalent. Higher temperature and height In order to put the pressure boiler into practical use, it is essential to improve the creep fatigue strength of ASME P92 steel.

[0007] 特許文献 1および 2には、 8〜14%の Crを含む耐熱鋼の発明が開示されている。ま た、特許文献 3には 8〜13%の Crを含む耐熱鋼の発明が開示されている。しかし、こ れらの文献に開示される発明は、耐熱鋼のクリープ疲労強度の改善を目的としてなさ れたものではない。これらの発明の鋼は、 Ndを含有してもよいものである力 後述す る Nd介在物の有効な作用を活用した鋼ではない。  [0007] Patent Documents 1 and 2 disclose inventions of heat-resisting steels containing 8 to 14% Cr. Patent Document 3 discloses an invention of a heat resistant steel containing 8 to 13% Cr. However, the inventions disclosed in these documents have not been made for the purpose of improving the creep fatigue strength of heat-resistant steel. The steels of these inventions are not steels that utilize the effective action of Nd inclusions described later.

特許文献 1:特開 2001-192781号公報  Patent Document 1: JP 2001-192781 A

特許文献 2:特開 2002-224798号公報  Patent Document 2: JP 2002-224798 A

特許文献 3:特開 2002-235154号公報  Patent Document 3: Japanese Patent Laid-Open No. 2002-235154

発明の開示  Disclosure of the invention

発明が解決しょうとする課題  Problems to be solved by the invention

[0008] 本発明の目的は、高温長時間クリープ強度に優れ、かつクリープ疲労強度にも優 れたフェライト系耐熱鋼を提供することにある。 [0008] An object of the present invention is to provide a ferritic heat resistant steel that is excellent in high-temperature long-term creep strength and excellent in creep fatigue strength.

課題を解決するための手段  Means for solving the problem

[0009] 図 1は、クリープ疲労試験のひずみ波形の一例を示す図である。同図の(a)に示す のは、 PP波形であり、これは引張側、圧縮側ともにクリープひずみが生じないように高 速でひずみを負荷する波形である。 (b)に示すのは、 CP波形である。これは、引張の クリープひずみを導入するために、引張側を低速、圧縮側を高速としてひずみを負 荷する波形である。 FIG. 1 is a diagram showing an example of a strain waveform in a creep fatigue test. (A) in the figure shows the PP waveform, which is a waveform that applies strain at high speed so that creep strain does not occur on both the tension side and the compression side. (B) shows the CP waveform. This is a waveform that loads the strain with the tensile side at a low speed and the compression side at a high speed to introduce tensile creep strain.

[0010] 上記の PP波形下の寿命と CP波形下の寿命を比較すると、クリープ損傷を受ける CP 波形下の方が、寿命は短くなる。一般に、ボイラ、原子力発電設備および化学工業 設備の高温高圧環境で使用される耐熱鋼の寿命は、 0.4〜1.5%の全ひずみ範囲で クリープ疲労試験を実施して評価する。  [0010] When the lifetime under the PP waveform is compared with the lifetime under the CP waveform, the lifetime is shorter in the CP waveform that undergoes creep damage. In general, the life of heat-resistant steel used in high-temperature and high-pressure environments in boilers, nuclear power generation facilities, and chemical industrial facilities is evaluated by conducting creep fatigue tests in the entire strain range of 0.4 to 1.5%.

[0011] 前記ボイラ等の設備は、高温高圧下で長時間使用されるため、各部材にはクリープ ひずみが生じ、 CP型の負荷を受ける。また、通常、実機では高温高圧下で使用され る部材のクリープ疲労寿命を確保するために、発生ひずみを低減するような構造がと られる。従って、これらの設備に使用される高 Crフェライト鋼では CP波形下で前記タリ ープ疲労試験の全ひずみ範囲、即ち、 0.4〜1.5%の中の低ひずみの領域である 0.5 %程度の全ひずみでクリープ疲労寿命を確保する必要がある。 [0011] Since the equipment such as the boiler is used for a long time under high temperature and pressure, each member is subjected to creep strain and receives a CP-type load. In general, the actual machine is constructed to reduce the generated strain in order to ensure the creep fatigue life of members used under high temperature and pressure. Therefore, the high Cr ferritic steels used in these facilities are It is necessary to ensure the creep fatigue life in the total strain range of the creep fatigue test, that is, the total strain of about 0.5%, which is the low strain region of 0.4 to 1.5%.

[0012] 前記の ASME P91と P92の鋼の 600°Cにおける 10万時間クリープ強度は、それぞれ 約 98MPaおよび 128MPaであり、 P92の鋼の方が高強度である。しかしながら、 600°Cに おいて、図 1の CP波形で全ひずみ範囲 0.5。/0のクリープ疲労試験を実施したところ、 寿命はいずれも約 3000サイクルと大差ないことが明らかになった。すなわち、 P92の 鋼は、 P91の鋼よりもクリープ強度が向上しているにもかかわらず、クリープ疲労強度 は向上していないという結果が得られた。この結果から、 P92の鋼は、クリープ疲労強 度が向上しない何らかの原因、言い換えれば、クリープ疲労強度が低下する原因を 内包していると考えられる。そこで、本発明者らは、 P92の鋼のクリープ疲労強度を向 上させるべく鋭意検討を行った。 The ASME P91 and P92 steels have a 100,000 hour creep strength at 600 ° C. of about 98 MPa and 128 MPa, respectively, and the P92 steel has higher strength. However, at 600 ° C, the CP waveform shown in Fig. 1 has a total strain range of 0.5. / 0 was subjected to a creep fatigue test, life revealed no approximately 3000 cycles much different either. In other words, although the creep strength of P92 steel was higher than that of P91 steel, the creep fatigue strength was not improved. From these results, it is considered that P92 steel contains some cause for the creep fatigue strength not improving, in other words, the cause for the decrease in creep fatigue strength. Therefore, the present inventors conducted extensive studies to improve the creep fatigue strength of P92 steel.

[0013] まず、クリープ疲労強度が向上しない原因として考えられる合金元素の偏祈に起因 する微量の δフェライトの影響について、下記 (a)の検討を行った。  [0013] First, the following (a) was examined for the effect of a small amount of δ ferrite due to the prejudice of alloy elements, which is considered to be the cause of the creep fatigue strength not improving.

[0014] (a) δフェライトの影響の調査  [0014] (a) Investigation of the effect of δ ferrite

Ρ92の鋼は、従来の 9Crフェライト系耐熱鋼に含まれる成分に加えて、フェライト形 成元素(Mo、 W、 Nb、 Vなど)が多く含有されている。従って、粒界部に極微量の δフ エライトが残存する可能性がある。 δフェライトを完全に消去する目的で、 Ρ92の鋼に 微量の Cu、 Nほたは Co (これらはオーステナイト形成元素である)をそれぞれ含有さ せた素材を用意し、クリープ疲労強度を比較した。試験温度は 600°C、全ひずみ範囲 は 0.5%とした。その結果、寿命は約 1600〜2100サイクルと P92の鋼と比較して、むし ろ低下する傾向が認められた。  In addition to the components contained in the conventional 9Cr ferritic heat-resisting steel, Ρ92 steel is rich in ferrite-forming elements (Mo, W, Nb, V, etc.). Therefore, a very small amount of δ ferrite may remain at the grain boundary. In order to completely eliminate δ-ferrite, materials with a small amount of Cu, N and Co (these are austenite forming elements) were prepared in Ρ92 steel, and the creep fatigue strength was compared. The test temperature was 600 ° C and the total strain range was 0.5%. As a result, the life was about 1600-2100 cycles, which was a tendency to decrease compared to P92 steel.

[0015] 上記の結果から、 P92の鋼のクリープ疲労強度が向上しないのは、 δフェライトに起 因するのではなぐむしろ過剰なオーステナイト形成元素を含有させると、クリープ疲 労強度は低下することが明らかになった。  [0015] From the above results, the creep fatigue strength of the P92 steel is not improved because the creep fatigue strength decreases when an excessive austenite forming element is contained rather than δ ferrite. It was revealed.

[0016] 次に、クリープ疲労強度への粒界の寄与を明確にする目的で、下記 (b)の調查を行 つた。  Next, for the purpose of clarifying the contribution of grain boundaries to the creep fatigue strength, the following adjustment (b) was performed.

[0017] (b) P92の鋼のクリープ疲労強度に及ぼす旧オーステナイト粒径の影響の調查 焼ならし温度を 1050°Cおよび 1200°Cとして P92の鋼を処理し、旧オーステナイト粒径 を約 25 z mと 125 z mに変化させた。次いで、焼戻しにより引張強度が約 710MPaにな るように調質した後、クリープ疲労試験を実施した。試験温度は 600°C、全ひずみ範 囲は 0.5%とした。 [0017] (b) Adjustment of the effect of prior austenite grain size on creep fatigue strength of P92 steel P92 steel was processed at normalizing temperatures of 1050 ° C and 1200 ° C, and the prior austenite grain size Was changed to about 25 zm and 125 zm. Next, after tempering to a tensile strength of about 710 MPa by tempering, a creep fatigue test was conducted. The test temperature was 600 ° C and the total strain range was 0.5%.

[0018] 上記の試験の結果、通常の粒径 25 z mでの寿命が約 3000サイクルであつたのに対 し、粒径 125 x mの粗粒の鋼の寿命は約 2300サイクルであった。このこと力 粗粒鋼 の場合は、強度が細粒鋼と同等であっても、クリープ疲労寿命が低下することが明ら かになつた。  [0018] As a result of the above test, the life of a coarse-grained steel with a grain size of 125 x m was about 2300 cycles, while the life at a normal grain size of 25 zm was about 3000 cycles. For this reason, it became clear that in the case of coarse-grained steel, the creep fatigue life is reduced even if the strength is equivalent to that of fine-grained steel.

[0019] (c) 細粒鋼の方がクリープ疲労強度が高い理由の解明  [0019] (c) Elucidation of the reason why fine-grained steel has higher creep fatigue strength

上記 (b)の試験結果に見られるように細粒鋼の方がクリープ疲労強度が高い理由に ついて考察した。  As can be seen from the test results in (b) above, the reason why the fine-grained steel has higher creep fatigue strength was considered.

[0020] —般に、高温におけるクリープ特性は粗粒の場合の方が優れる傾向があるといわ れる。そこで、(b)の試験で用いたサンプルの 600°C、 160MPaにおけるクリープ強度を 調査した。その結果、粒径 25 μ ΐηの試料の破断時間は約 6000時間であるのに対し、 粒径 125 μ mの試料の破断時間は約 9000時間であり、従来から言われているように、 粗粒の場合の方がクリープ強度は高い。この結果から、細粒鋼におけるクリープ疲労 強度の向上は、引張強度およびクリープ強度では説明できないことが判明した。  [0020] —In general, it is said that the creep characteristics at high temperatures tend to be better in the case of coarse particles. Therefore, the creep strength of the sample used in the test (b) at 600 ° C and 160 MPa was investigated. As a result, the break time of the sample with a particle size of 25 μΐη is about 6000 hours, whereas the break time of the sample with a particle size of 125 μm is about 9000 hours. The creep strength is higher in the case of grains. From this result, it was found that the improvement in creep fatigue strength in fine-grained steel cannot be explained by tensile strength and creep strength.

[0021] 細粒鋼では、粒界の面積が増える。粒界の面積が増加すると、 P、 S、 As、 Snなどの 不純物元素、特に Sの偏析が抑制されることが考えられる。そこで、粒界への Sの偏 析について考察した。  [0021] In fine-grained steel, the area of grain boundaries increases. As the grain boundary area increases, segregation of impurity elements such as P, S, As, and Sn, especially S, may be suppressed. Therefore, we considered the segregation of S at the grain boundaries.

[0022] 通常、フェライト系耐熱鋼は、不純物として 0.001%程度の Sを含有する。実製品レ ベルでは、 Sを 0.001%より少ないレベルまで低下させるのは難しレ、。実験室での製 造においても、合金元素からの Sの混入が避けられないため、通常の溶製方法では Sの低減により偏析を解消することは難しい。  [0022] Usually, ferritic heat resistant steel contains about 0.001% of S as an impurity. At the actual product level, it is difficult to reduce S to a level lower than 0.001%. Even in laboratory production, it is difficult to eliminate segregation by reducing S in the usual melting method because S is unavoidable from alloying elements.

[0023] 一般的に、 Sなどの偏析が原因となる現象には、焼戻し脆性が知られている。焼戻 し脆性は 600°C前後のある一定温度域でマルテンサイトを焼戻した場合に生じるが、 その低減には微量 Moが有効であることが知られている。  In general, temper embrittlement is known as a phenomenon caused by segregation such as S. Tempering brittleness occurs when martensite is tempered in a certain temperature range of around 600 ° C. It is known that trace amounts of Mo are effective in reducing this.

[0024] クリープ疲労現象が Sの偏析と相関するのであれば、 Mo含有量とクリープ疲労特性 が何らかの相関を持つことが考えられる。そこで、 Mo含有量を 0.01 %、 0.07%、 0.13 %、 0.33%および 1.83%と変化させた場合のクリープ疲労強度(試験温度は 600°C、 全ひずみ範囲は 0.5%)を調査した。その結果、 Mo含有量が 0.13%と 0.33%の場合 には、寿命は約 3000サイクルであった力 Mo含有量の少ない場合(0.01 %および 0.0 7%)は、約 2000サイクル前後とクリープ疲労強度が低下した。このことから、 Moはタリ ープ疲労強度に対し、一定の寄与をしていることが明らかになった。 Mo含有量を更 に増加させて、 1.83%とした場合、クリープ疲労寿命は約 2500サイクルとなり、疲労特 性はむしろ低下する傾向が認められた。 [0024] If the creep fatigue phenomenon correlates with the segregation of S, it is considered that the Mo content and the creep fatigue properties have some correlation. Therefore, the Mo content is 0.01%, 0.07%, 0.13 The creep fatigue strength (test temperature is 600 ° C and the total strain range is 0.5%) when the ratio was changed to%, 0.33%, and 1.83% was investigated. As a result, when the Mo content was 0.13% and 0.33%, the life was about 3000 cycles. When the Mo content was small (0.01% and 0.07%), the creep fatigue strength was about 2000 cycles. Decreased. From this, it became clear that Mo has made a certain contribution to the taper fatigue strength. When the Mo content was further increased to 1.83%, the creep fatigue life was about 2500 cycles, and the fatigue characteristics tended to decrease rather.

[0025] 次に、鋼中における Sの存在状態について調査した。その結果、図 2に示すように、 Sは MnSの形で存在することが明らかになった。高温におけるクリープ疲労試験の実 施中に、 MnSとしてトラップされていた Sがフリーになって粒界に偏析すれば、この S 力クリープ疲労特性に悪影響を及ぼすと考えられる。  [0025] Next, the existence state of S in the steel was investigated. As a result, as shown in Fig. 2, it became clear that S exists in the form of MnS. If the S trapped as MnS becomes free and segregates at the grain boundary during the creep fatigue test at high temperature, it is considered that this S force creep fatigue property is adversely affected.

[0026] (d) Sの固定  [0026] (d) S fixation

上記のようにフリーになった Sの偏祈がクリープ疲労特性に悪影響を及ぼすとすると 、 Mnに加えて、 Sをより強固にトラップする元素を含有させることにより、クリープ疲労 強度を高めることが可能と考えられる。  If the prayer of S that has become free as described above adversely affects creep fatigue properties, it is possible to increase the creep fatigue strength by including an element that traps S more firmly in addition to Mn. it is conceivable that.

[0027] そこで、硫化物を形成する可能性がある Ca、 Mg、 Nd、 Laおよび Ceのクリープ疲労 強度に及ぼす影響について検討を行った。  [0027] Thus, the effect of Ca, Mg, Nd, La, and Ce on the creep fatigue strength that may form sulfides was examined.

[0028] その結果、 Ndを 0.025%含有させた場合、 MnSに加えて、 Nd介在物が Sを固定する ことが明らかになった。この Nd介在物とは、「Ndの酸化物」および「Ndの酸化物と硫化 物との複合介在物」を意味する。「Ndの酸化物と硫化物との複合介在物」は、いわば 直接的に Sを固定する。一方、「Ndの酸化物」もその周りに Sが偏析することによって 、間接的に Sを固定する。 Nd介在物の一例として、 Nd含有鋼に観察される「Ndの酸 化物と硫化物との複合介在物」を図 3に示す。  [0028] As a result, it has been clarified that when 0.025% of Nd is contained, Nd inclusions fix S in addition to MnS. The Nd inclusion means “Nd oxide” and “composite inclusion of Nd oxide and sulfide”. “Nd oxide and sulfide complex inclusions” fix S directly. On the other hand, “Nd oxide” also indirectly fixes S by segregating S around it. As an example of Nd inclusions, Fig. 3 shows "composite inclusions of Nd oxide and sulfide" observed in Nd-containing steel.

[0029] 上記のように、直接的および間接的に Sを固定する Ndを含有する鋼を、前述の条 件、即ち、試験温度 600°C、全ひずみ範囲 0.5%でクリープ疲労試験したところ、疲労 寿命は約 7000サイクルと飛躍的に向上することが明らかになった。  [0029] As described above, a steel containing Nd that directly and indirectly fixes S was subjected to a creep fatigue test under the above-described conditions, that is, a test temperature of 600 ° C and a total strain range of 0.5%. It was revealed that the fatigue life improved dramatically to about 7000 cycles.

[0030] また、 Ca、 Mgヽ Laおよび Ceをそれぞれ単独で含有する鋼のクリープ疲労寿命(試 験温度は 600°C、全ひずみ範囲 0.5%)は、約 3000〜4000サイクルである力 上記の 成分を Ndとともに含有する鋼では 6000〜7000サイクルの寿命になり、クリープ疲労寿 命が飛躍的に向上することが明らかになった。 [0030] Further, the creep fatigue life (test temperature is 600 ° C, total strain range 0.5%) of steel containing Ca, Mg ヽ La and Ce alone is a force of about 3000 to 4000 cycles. It was revealed that the steel containing the component together with Nd has a life of 6000 to 7000 cycles, and the creep fatigue life is dramatically improved.

[0031] (e) Ndと Cu、 Mまたは Coとの複合添加 [0031] (e) Addition of Nd and Cu, M or Co

前述の (a)に述べたとおり、オーステナイト形成元素である Cu、 Mまたは Coを微量含 有する鋼では、クリープ疲労強度は低下する傾向がみられた。この現象をさらに明確 にするため、微量の Ndを含有する鋼に、 Cu、 Mまたは Coを微量含有させた鋼のタリ ープ疲労寿命を評価した。  As described in (a) above, creep fatigue strength tended to decrease in steels containing trace amounts of the austenite-forming elements Cu, M or Co. In order to clarify this phenomenon further, we evaluated the fatigue life of a steel containing a trace amount of Cu, M or Co in a steel containing a trace amount of Nd.

[0032] その結果、 Ndとともに微量の Cu、 Nほたは Coを含有する鋼のクリープ疲労寿命は、 約 4000サイクルで、 Ndを含有させていない鋼と比較するとクリープ疲労特性は向上し ているが、 Ndを単独で含有させた鋼と比較すると、クリープ疲労寿命は大幅に劣るこ とが判明した。 [0032] As a result, the creep fatigue life of steel containing a small amount of Cu, N or Co along with Nd is about 4000 cycles, and the creep fatigue properties are improved compared to steel containing no Nd. However, the creep fatigue life was found to be significantly inferior to that of the steel containing Nd alone.

[0033] 以上の検討から、下記 (1)から (4)までの結論が得られる。  [0033] From the above examination, the following conclusions (1) to (4) can be obtained.

(1) 0.1%以上の Moは、クリープ疲労特性に寄与する。  (1) Mo of 0.1% or more contributes to creep fatigue properties.

[0034] (2) Sの大部分は MnSとして固定されている力 S、高温での疲労試験中に一部の Sが フリーになって粒界に偏析し、クリープ疲労強度を低下させる。  [0034] (2) Most of S is a force S fixed as MnS, and part of S becomes free during high-temperature fatigue tests and segregates at the grain boundaries, reducing the creep fatigue strength.

[0035] (3) Ndを含有させ、 Sを Ndの酸化物により、または酸化物と硫化物との複合介在物 として固定し、一部を MnSとして固定することにより、クリープ疲労強度は大幅に改善 される。その効果は、 Nd介在物の密度が 10000個/ mm3以上であるときに顕著であ る。なお、「Nd介在物」とは、上記の「Ndの酸化物」と「Ndの酸化物と硫化物の複合介 在物」の総称である。 [0035] (3) By including Nd, fixing S as an oxide of Nd or a composite inclusion of oxide and sulfide, and fixing a part as MnS, the creep fatigue strength is greatly increased. It will be improved. The effect is remarkable when the density of Nd inclusions is 10,000 / mm 3 or more. The “Nd inclusion” is a general term for the above “Nd oxide” and “combined inclusion of Nd oxide and sulfide”.

[0036] (4) オーステナイト形成元素である Cu、 Niおよび Coは、クリープ疲労強度を低下さ せる。この傾向は、微量の Ndを含有させた鋼においても認められる。このような現象 が生じるのは、 MnSとして固定されている Sがクリープ疲労試験中にフリーになる現象 を Cu、 Niおよび Coが促進するためと考えられる。  [0036] (4) Cu, Ni, and Co, which are austenite forming elements, decrease the creep fatigue strength. This tendency is also observed in steels containing a small amount of Nd. This phenomenon occurs because Cu, Ni, and Co promote the phenomenon that S, which is fixed as MnS, becomes free during the creep fatigue test.

[0037] 上記の検討結果を基にしてなされた本発明は、下記の耐熱鋼を要旨とする。以下、 成分含有量に関する%は、質量%を意味する。  [0037] The present invention made based on the above examination results is summarized in the following heat-resistant steel. Hereinafter, “%” regarding the component content means “% by mass”.

[0038] (1) C : 0.01〜0.13%、 Si : 0.15〜0.50%、 Μη : 0·2〜0.5%、 Ρ : 0.02%以下、 S : 0.005 %以下、 Cr: 8.0%を超えて 12.0%未満、 Μο : 0.1〜1·5%、 W: 1·0〜3.0%、 V : 0.1〜0. 5%、 Nb : 0.02〜0.10%、 sol.Al : 0.015%以下、 N : 0.005〜0.070%、 Nd : 0.005〜0.050 %、 B : 0.002〜0.015%を含有し、残部が Feおよび不純物からなり、不純物のうちの Ni 力 0.3%未満、 Coが 0.3%未満、 Cuが 0.1%未満である鋼であって、 Nd介在物を含み 、その Nd介在物の密度が 10000個/ mm3以上であるフェライト系耐熱鋼。 [0038] (1) C: 0.01 to 0.13%, Si: 0.15 to 0.50%, Μη: 0.2 to 0.5%, Ρ: 0.02% or less, S: 0.005% or less, Cr: Over 8.0%, 12.0% Less than, Μο: 0.1 ~ 1-5%, W: 1.0 ~ 3.0%, V: 0.1 ~ 0. 5%, Nb: 0.02 to 0.10%, sol.Al: 0.015% or less, N: 0.005 to 0.070%, Nd: 0.005 to 0.050%, B: 0.002 to 0.015%, with the balance being Fe and impurities, Ferrite with Ni power of less than 0.3% of impurities, Co of less than 0.3%, and Cu of less than 0.1%, including Nd inclusions, and the density of the Nd inclusions is 10000 / mm 3 or more Heat resistant steel.

[0039] (2) Feの一部に代えて、 Ta : 0.04%以下、 Hf: 0.04%以下および Ti : 0.04%以下のう ちの 1種以上を含有することを特徴とする上記(1)のフェライト系耐熱鋼。  [0039] (2) Instead of a part of Fe, containing at least one of Ta: 0.04% or less, Hf: 0.04% or less, and Ti: 0.04% or less Ferritic heat resistant steel.

[0040] (3) Feの一部に代えて、 Ca : 0.005%以下および Mg : 0.005%以下のうちの 1種ま たは 2種を含有することを特徴とする上記(1)または(2)のフェライト系耐熱鋼。  [0040] (3) The above (1) or (2) characterized by containing one or two of Ca: 0.005% or less and Mg: 0.005% or less instead of a part of Fe ) Ferritic heat resistant steel.

[0041] (4) 不純物中の Ndを除く希土類元素の総量が 0.04%以下であることを特徴とする 上記(1)から(3)までのレ、ずれかのフェライト系耐熱鋼。  [0041] (4) The ferritic heat-resistant steel according to any one of (1) to (3) above, wherein the total amount of rare earth elements excluding Nd in the impurities is 0.04% or less.

[0042] (5) ひずみ速度が引張側で 0.01%/sec、圧縮側で 0.8%/secであって、全ひず み範囲が 0.5%の条件下での 600°Cでの CP波形におけるクリープ疲労寿命が 5000サ イタル以上であることを特徴とする上記(1)から (4)までのいずれかのフェライト系耐 熱鋼。  [0042] (5) Creep in CP waveform at 600 ° C under conditions of strain rate of 0.01% / sec on the tension side and 0.8% / sec on the compression side and a total strain range of 0.5% The ferritic heat resistant steel according to any one of the above (1) to (4), characterized by having a fatigue life of 5000 cy or more.

図面の簡単な説明  Brief Description of Drawings

[0043] [図 1]図 1は、クリープ疲労試験のひずみ波形の一例を示す図である。  [0043] FIG. 1 is a diagram showing an example of a strain waveform in a creep fatigue test.

[図 2]図 2は、 ASME P92鋼に観察される硫化物を示す図である。  FIG. 2 is a diagram showing sulfides observed in ASME P92 steel.

[図 3]図 3は、 Nd含有鋼に観察される「Ndの酸化物と硫化物の複合介在物」を示す図 である。  [FIG. 3] FIG. 3 is a view showing “composite inclusions of Nd oxide and sulfide” observed in Nd-containing steel.

発明を実施する最良の形態  Best Mode for Carrying Out the Invention

[0044] 1.化学組成 [0044] 1. Chemical composition

まず、本発明の耐熱鋼を構成する成分の作用効果と含有量の限定理由を説明す る。  First, the effects of the components constituting the heat-resistant steel of the present invention and the reasons for limiting the content will be described.

[0045] C : 0.01〜0.13%  [0045] C: 0.01 to 0.13%

Cは、オーステナイト安定化元素として鋼の組織を安定化する。また MC炭化物また は M (C,N)炭窒化物を形成して、クリープ強度の向上に寄与する。 MCおよび M (C, N)の Mは合金元素である。しかし、 0.01%未満の Cでは上記の効果が充分得られな い上に、 δフェライト量が多くなり強度を低下させる場合がある。一方、 Cの含有量が 0.13%を超えると、加工性や溶接性が劣化するだけでなぐ使用初期から炭化物の 凝集粗大化が起こり、長時間クリープ強度の低下を招く。従って、 C含有量は 0.13% 以下に制限する必要がある。より望ましい下限と上限は、それぞれ 0.08%および 0.11 %である。 C stabilizes the structure of steel as an austenite stabilizing element. Also, MC carbide or M (C, N) carbonitride is formed, contributing to the improvement of creep strength. M in MC and M (C, N) is an alloying element. However, if the content of C is less than 0.01%, the above effects cannot be obtained sufficiently, and the amount of δ ferrite may increase and the strength may be lowered. On the other hand, the C content is If it exceeds 0.13%, not only the workability and weldability will deteriorate, but also the agglomeration and coarsening of the carbide will occur from the beginning of use, and the creep strength will be reduced for a long time. Therefore, the C content must be limited to 0.13% or less. More desirable lower and upper limits are 0.08% and 0.11%, respectively.

[0046] Si : 0.15〜0.50%  [0046] Si: 0.15-0.50%

Siは、鋼の脱酸元素として含有され、また耐水蒸気酸化性能を高めるためにも必要 な元素である。下限は、耐水蒸気酸化性能を損なわない 0.15%とする。一方、 Siの含 有量が 0.50%を超えるとクリープ強度の低下が著しいので、上限を 0.50%とする。特 に耐水蒸気酸化を重視する場合には Si量の下限を 0.25%とするのが望ましい。  Si is contained as a deoxidizing element in steel and is also an element necessary for improving the steam oxidation resistance. The lower limit is 0.15%, which does not impair the steam oxidation resistance. On the other hand, if the Si content exceeds 0.50%, the creep strength decreases significantly, so the upper limit is made 0.50%. Especially when steam oxidation resistance is important, the lower limit of Si content is preferably 0.25%.

[0047] Μη : 0·2〜0.5%  [0047] Μη: 0 · 2 ~ 0.5%

Μηは、脱酸元素およびオーステナイト安定化元素として寄与する。また、 MnSを形 成して Sを固定する。それらの効果を得るためには 0.2%以上の含有が必要である。 一方、 0.5%を超えるとクリープ強度の低下を招く。従って、 Mnの適正含有量は 0.2〜 0.5%である。さらに好ましい下限は 0.3%である。  Μη contributes as a deoxidizing element and an austenite stabilizing element. Also, MnS is formed and S is fixed. In order to obtain these effects, a content of 0.2% or more is necessary. On the other hand, if it exceeds 0.5%, the creep strength is reduced. Therefore, the appropriate content of Mn is 0.2-0.5%. A more preferred lower limit is 0.3%.

[0048] P: 0.02%以下、 S: 0.005%以下  [0048] P: 0.02% or less, S: 0.005% or less

不純物である Pおよび Sは、鋼の熱間加工性、溶接性、クリープ強度、クリープ疲労 強度などを悪化させるので、含有量は低いほど望ましい。ただし、著しい鋼の清浄化 は大幅なコストアップを招くため、許容上限を Pでは 0.02%、 Sでは 0.005%とする。  Impurities P and S deteriorate the hot workability, weldability, creep strength, and creep fatigue strength of steel, so the lower the content, the better. However, since significant cleaning of the steel results in a significant cost increase, the upper limit is set to 0.02% for P and 0.005% for S.

[0049] Cr : 8.0%を超えて 12.0%未満  [0049] Cr: more than 8.0% and less than 12.0%

Crは、本発明鋼の高温における耐食性や耐酸化性、特に耐水蒸気酸化特性を確 保するために不可欠な元素である。さらに、 Crは炭化物を形成してクリープ強度を向 上させる。それらの効果を得るためには、その含有量力 .0%を超えている必要があ る。しかし、 Crの含有量が過多になると、長時間クリープ強度の低下を招くため、 12.0 %未満とした。より好ましい下限は 8.5%であり、また、より好ましい上限は 10.0%未満 である。  Cr is an indispensable element for ensuring the corrosion resistance and oxidation resistance at high temperatures of the steel of the present invention, particularly the steam oxidation resistance. In addition, Cr forms carbides and improves creep strength. In order to obtain these effects, the content power needs to exceed 0.0%. However, if the Cr content is excessive, the creep strength decreases for a long time, so the content was made less than 12.0%. A more preferred lower limit is 8.5%, and a more preferred upper limit is less than 10.0%.

[0050] Mo : 0.ト 1.5%  [0050] Mo: 0.1.5%

Moは、固溶強化元素としてクリープ強度の向上に寄与する。更に、 Mo含有量とタリ ープ疲労強度との相関を詳細に検討した結果、 0.1 %以上の Moがクリープ疲労特性 の改善に寄与していること、および含有量が 1.5%を超えると長時間クリープ強度の 低下を招くことが判明した。従って、 Moの含有量は 0.1〜1.5%が適正である。より好 ましい下限と上限は、それぞれ 0.3%および 0.5。/0である。 Mo contributes to the improvement of creep strength as a solid solution strengthening element. Furthermore, as a result of detailed examination of the correlation between the Mo content and the taper fatigue strength, 0.1% or more of Mo is considered to be the creep fatigue property. It has been found that this contributes to the improvement of the creep strength and that when the content exceeds 1.5%, the creep strength decreases for a long time. Therefore, the appropriate Mo content is 0.1-1.5%. More preferred lower and upper limits are 0.3% and 0.5, respectively. / 0 .

[0051] W : 1.0〜3.0%  [0051] W: 1.0-3.0%

Wは、固溶強化元素としてクリープ強度の向上に寄与する。さらに、一部が Cr炭化 物中に固溶して、炭化物の凝集 ·粗大化を抑制してクリープ強度に寄与する。しかし ながら 1.0%未満ではそれらの効果は小さい。一方、 Mo含有量力 ¾.0%を超えると δ フェライトの生成が促進され、クリープ強度の低下を招く。従って、 W含有量の適正範 囲は 1.0〜3.0%である。より好ましい下限は 1.5%を超える量であり、また、より好まし い上限は 2.0%である。  W contributes to the improvement of creep strength as a solid solution strengthening element. In addition, a part of it dissolves in Cr carbide, which suppresses the agglomeration and coarsening of the carbide and contributes to the creep strength. However, those effects are small at less than 1.0%. On the other hand, if the Mo content strength exceeds ˜3.0%, the formation of δ ferrite is promoted and the creep strength is reduced. Therefore, the appropriate range of W content is 1.0-3.0%. A more preferable lower limit is an amount exceeding 1.5%, and a more preferable upper limit is 2.0%.

[0052] V : 0.1〜0.5%  [0052] V: 0.1-0.5%

Vは、固溶強化作用により、また微細な炭窒化物を形成して、クリープ強度の向上 に寄与する。その効果を発揮させるためには、その含有量を 0.1%以上とする必要が ある。一方、 V含有量力 SO.5%を超えると δフェライトの生成を促進し、クリープ強度の 低下を招くので、 0.5%を上限とするべきである。より好ましい下限と上限は、それぞれ 0.15%および 0.25%である。  V contributes to the improvement of creep strength by solid solution strengthening action and by forming fine carbonitrides. In order to exert its effect, its content needs to be 0.1% or more. On the other hand, if the V content force exceeds SO.5%, the formation of δ ferrite is promoted and the creep strength is reduced, so 0.5% should be the upper limit. More preferred lower and upper limits are 0.15% and 0.25%, respectively.

[0053] Nb : 0.02〜0.10%  [0053] Nb: 0.02-0.10%

Nbは、微細な炭窒化物を形成して長時間クリープ強度の向上に寄与する。その効 果を発揮させるためには、 0.02%以上の含有が必要である。しかし、その含有量が多 すぎると δフェライトの生成を促進し、長時間クリープ強度の低下を招く。従って、 Nb の適正含有量は 0.02〜0.10%である。より好ましい下限と上限は、それぞれ 0.04%お よび 0.08%である。  Nb contributes to the improvement of creep strength for a long time by forming fine carbonitrides. In order to exert the effect, it is necessary to contain 0.02% or more. However, if the content is too large, the formation of δ ferrite is promoted and the creep strength is lowered for a long time. Therefore, the appropriate content of Nb is 0.02 to 0.10%. More preferred lower and upper limits are 0.04% and 0.08%, respectively.

[0054] A1 : 0.015%以下  [0054] A1: 0.015% or less

A1は、溶鋼の脱酸剤として用いるが、その含有量が 0.015%を超えるとクリープ強度 の低下を招くので、上限を 0.015%以下に抑えるべきである。より好ましい上限は 0.01 0%である。  A1 is used as a deoxidizer for molten steel, but if its content exceeds 0.015%, the creep strength decreases, so the upper limit should be kept to 0.015% or less. A more preferred upper limit is 0.010%.

[0055] N : 0.005〜0.070%  [0055] N: 0.005-0.070%

Nは、 Cと同様にオーステナイト安定化元素として有効である。また Nは窒化物また は炭窒化物を析出させて鋼の高温強度を高める。その効果を発揮させるためには 0.N, like C, is effective as an austenite stabilizing element. N is nitride or Increases the high temperature strength of the steel by precipitating carbonitrides. 0 to bring out the effect.

005%以上の含有が必要である。一方、 Nの含有量が過多になると、溶解時にブロー ホールを生成させたり、溶接欠陥の原因になったりするだけでなぐ窒化物および炭 窒化物の粗大化によるクリープ強度の低下をもたらす。従って、 N含有量の上限は 0.It is necessary to contain 005% or more. On the other hand, if the content of N is excessive, the creep strength decreases due to the coarsening of nitrides and carbonitrides, which only causes blowholes during melting and causes welding defects. Therefore, the upper limit of N content is 0.

070%とするべきである。より好ましい Nの含有量の下限は 0.020%である。 Should be 070%. A more preferable lower limit of the N content is 0.020%.

[0056] Nd : 0.005〜0.050% [0056] Nd: 0.005 to 0.050%

Ndは、前述のように、クリープ疲労強度を大幅に向上させる。その効果を発揮させ るためには、 0.005%以上の含有が必要である。しかし、 0.050%を超えると粗大な窒 化物を形成し、クリープ強度の低下を招くので上限を 0.050%とするべきである。より 好ましレ、含有量の上限は 0.040%である。  As described above, Nd greatly improves the creep fatigue strength. In order to exert the effect, it is necessary to contain 0.005% or more. However, if it exceeds 0.050%, coarse nitrides are formed and the creep strength is lowered, so the upper limit should be 0.050%. More preferred, the upper limit of the content is 0.040%.

[0057] B : 0.002〜0.015% [0057] B: 0.002 to 0.015%

Bは、焼入れ性を高め、高温強度の確保に重要な役割を果たす。その効果は 0.002 B enhances hardenability and plays an important role in ensuring high temperature strength. The effect is 0.002

%以上で顕著となるが 0.015%を超えると溶接性および長時間クリープ強度を低下さ せる。 When it exceeds 0.015%, weldability and long-term creep strength are lowered.

[0058] Ni : 0.3%未満、 Co : 0.3%未満、 Cu : 0.1 %未満  [0058] Ni: less than 0.3%, Co: less than 0.3%, Cu: less than 0.1%

これらのオーステナイト安定化元素は、前述のように、わずかな含有量でもクリープ 疲労強度を低下させる。しかし、微量の Ni、 Coおよび Cuは溶解原料からの混入を避 けられない場合がある。そこで、本発明では、 Niおよび Coはそれぞれ 0.3%未満、 Cu は 0.1 %未満に抑えることとした。上記の範囲であれば、クリープ疲労強度への悪影 響は小さい。  As described above, these austenite stabilizing elements lower the creep fatigue strength even with a slight content. However, trace amounts of Ni, Co, and Cu may be unavoidable from mixing with the melted raw material. Therefore, in the present invention, Ni and Co are suppressed to less than 0.3% and Cu is suppressed to less than 0.1%, respectively. Within the above range, the adverse effect on creep fatigue strength is small.

[0059] 第 1群の成分: Ta、 H«¾よび Ti [0059] Group 1 ingredients: Ta, H «¾ and Ti

これらは必要に応じて 1種または 2種以上添加される成分である。添加する場合の それぞれの適正な含有量は下記のとおりである。  These are components to be added one or more as required. Appropriate contents in each case are as follows.

[0060] Ta : 0.04%以下、 Hf: 0.04%以下、 Ti : 0.04%以下 [0060] Ta: 0.04% or less, Hf: 0.04% or less, Ti: 0.04% or less

Ta、 H« び Tiは、微細な炭窒化物を形成してクリープ強度の向上に寄与するため 必要に応じて含有させる。その効果を充分に発揮させるためには、それぞれ 0.005% 以上の含有が望ましい。しかし、それぞれの含有量が 0.04%を超えてもその効果は 飽和し、力えってクリープ強度を劣化させる。従って、それぞれの含有量の上限は 0.0 4%とするのがよい。 Ta, H and Ti are included as necessary because they form fine carbonitrides and contribute to the improvement of creep strength. In order to fully exhibit the effect, it is desirable that each content is 0.005% or more. However, even if each content exceeds 0.04%, the effect is saturated and the creep strength is deteriorated. Therefore, the upper limit of each content is 0.0 4% is recommended.

[0061] 第 2群の成分: Caおよび Mg [0061] Group 2 ingredients: Ca and Mg

これらも必要に応じて 1種または 2種添加される成分である。添加する場合のそれぞ れの適正な含有量は、下記のとおりである。  These are also components that are added in one or two as required. Appropriate contents in each case of addition are as follows.

[0062] Ca : 0.005%以下、 Mg : 0.005%以下 [0062] Ca: 0.005% or less, Mg: 0.005% or less

これらの元素は、いずれも鋼の熱間加工性を向上させる。従って、鋼の熱間加工を 特に改善したい場合に、いずれか一方を単独でまたは両方を複合して含有させる。 その効果はそれぞれ 0.0005%以上で顕著になるので、含有量の下限はそれぞれ 0.0 005%とするのが望ましい。しかし、いずれも含有量力 SO.005%を超えると、クリープ強 度が低下するため、 0.005%を上限とするべきである。  All of these elements improve the hot workability of steel. Accordingly, when it is desired to particularly improve the hot working of steel, either one of them is contained alone or a combination of both. The effect becomes significant at 0.0005% or more, so the lower limit of the content is preferably 0.0005%. However, if the content exceeds SO.005%, the creep strength decreases, so 0.005% should be the upper limit.

[0063] Ndを除く希土類元素: 0.04%以下 [0063] Rare earth elements excluding Nd: 0.04% or less

La、 Ceなどの希土類元素は、 Ndを添加する際に、不純物として混入する場合があ る。しかし、 Ndを除く希土類元素の含有量の合計が 0.04%以下であれば、クリープ強 度、クリープ延性などの特性に大きな影響を及ぼさないので、 0.04%までの含有が許 容される。  Rare earth elements such as La and Ce may be mixed as impurities when Nd is added. However, if the total content of rare earth elements excluding Nd is 0.04% or less, there is no significant effect on the properties such as creep strength and creep ductility, so up to 0.04% is allowed.

[0064] 2. Nd介在物 [0064] 2. Nd inclusions

本発明鋼の特徴の一つは、 Nd介在物が 10000個/ mm3以上の密度で含まれてい ることである。 One of the features of the steel of the present invention is that Nd inclusions are contained at a density of 10000 / mm 3 or more.

[0065] 本発明鋼の中で観察される Nd介在物は、前述のように、「Ndの酸化物」および「Nd の酸化物と硫化物の複合介在物」である。具体的には、 Nd 0、 Nd 0 S、 Nd 0 SO  As described above, the Nd inclusions observed in the steel of the present invention are “Nd oxide” and “Nd oxide and sulfide composite inclusion”. Specifically, Nd 0, Nd 0 S, Nd 0 SO

2 3 2 2 4 2 2 4 2 3 2 2 4 2 2 4

、 Nd O Sなどである。 Nd O S, etc.

2 2  twenty two

[0066] Nd介在物の直径は、約 0.3 μ π!〜 l z m程度とまちまちである力 微量の Ndを含む 鋼には、通常、 Nd介在物が観察される。しかし、 Co、 Niおよび Cuを多く含む鋼では M nSが多くなり、 Nd介在物が著しく減少する。そして、 Nd介在物の密度が 10000個 Zm m3未満になると、クリープ疲労強度の改善は認められなくなる。従って、 Nd介在物の 密度は、 10000個/ mm3以上にしなければならなレ、。 [0066] The diameter of the Nd inclusion is about 0.3 μπ! Nl inclusions are usually observed in steels containing a small amount of Nd. However, in steels rich in Co, Ni and Cu, MnS increases and Nd inclusions decrease significantly. And when the density of Nd inclusions is less than 10,000 Zm m 3 , the improvement of creep fatigue strength is not recognized. Therefore, the density of Nd inclusions must be 10000 / mm 3 or more.

[0067] 3.製造方法  [0067] 3. Manufacturing method

本発明鋼は、工業的に通常用いられている製造設備によって製造することができる 。すなわち、本発明で規定する化学組成の鋼を得るには、電気炉、転炉などの炉に よって精練し、脱酸および合金元素の含有によって成分調整すればよい。特に厳密 な成分調整を必要とする場合には、合金元素を添加する前に溶鋼に真空処理など の適宜な処理を施す方法を採ってもょレ、。 The steel according to the present invention can be produced by a production facility usually used industrially. . That is, in order to obtain a steel having the chemical composition defined in the present invention, the components may be adjusted by scouring in a furnace such as an electric furnace or converter, and by deoxidation and inclusion of alloy elements. In particular, when strict component adjustment is required, the molten steel should be subjected to an appropriate treatment such as vacuum treatment before adding the alloy elements.

[0068] 10000個 Zmm3以上の Nd介在物を鋼中に導入する方法は、以下のとおりである。 [0068] A method for introducing 10,000 Nd inclusions of Zmm 3 or more into steel is as follows.

すなわち、予め、製銑から製鋼までの段階で C、 Si、 Mn、 A1などで充分な脱酸を行う。 溶鋼中の酸素含有量が多いと、 Nd添カ卩の歩留まりが悪くなるからである。この後、造 塊法の場合には、インゴットに铸込む前に Nd以外の組成を調整し、铸込む直前に Nd を添加することにより、 Nd介在物を生成させる。また、連続铸造法の場合には、タンデ イツシュに溶鋼を導入する前までに、 Nd以外の組成を調整し、その後にタンディッシ ュに Ndを添加することにより、 Nd介在物を生成させる。 Ndのみを最終調整することに より、適切な量の Nd介在物を生成させることができる。铸造されたスラブ、ビレットまた は鋼塊はさらに鋼管や鋼板などに加工される。  In other words, sufficient deoxidation is carried out with C, Si, Mn, A1, etc. in advance from ironmaking to steelmaking. This is because when the oxygen content in the molten steel is high, the yield of Nd-added metal deteriorates. After this, in the case of the ingot method, Nd inclusions are produced by adjusting the composition other than Nd before pouring into the ingot and adding Nd just before pouring. In the case of continuous forging, Nd inclusions are produced by adjusting the composition other than Nd before introducing molten steel to the tundish and then adding Nd to the tundish. By final adjustment of Nd alone, an appropriate amount of Nd inclusions can be generated. Forged slabs, billets or ingots are further processed into steel pipes and steel plates.

[0069] 継目無鋼管を製造する場合には、例えば、ビレットを押し出し製管したり、傾斜ロー ル式のピアサで圧延製管したり、エルノヽルト製管法により大径の鍛造管とすればよい 。鋼管の製造においては、必要に応じて冷間加工を施して寸法を整えることもできる 。製管された鋼管は、適宜熱処理した後、必要に応じてショットピーユング、酸洗など の表面処理を施す。  [0069] When producing a seamless steel pipe, for example, a billet is extruded, rolled with an inclined roll-type piercer, or a large-diameter forged pipe is formed by an Ernolt pipe method. Just do it. In the manufacture of steel pipes, the dimensions can be adjusted by cold working as necessary. The steel pipe that has been produced is appropriately heat-treated and then subjected to surface treatment such as shot peening and pickling as necessary.

[0070] 鋼板としては熱延鋼板と冷延鋼板がある。スラブを熱間圧延することによって熱延 鋼板を得ることができ、この熱延鋼板を冷間圧延すれば冷延鋼板を得ることができる 実施例  [0070] As the steel sheet, there are a hot-rolled steel sheet and a cold-rolled steel sheet. A hot-rolled steel sheet can be obtained by hot rolling a slab, and a cold-rolled steel sheet can be obtained by cold rolling this hot-rolled steel sheet.

[0071] 真空誘導溶解炉を用いて表 1に示す化学組成を有する鋼を溶製し、直径 144mm の 50kgインゴットとした。符号 A〜Mが本発明鋼、符号 1〜22が比較鋼である。符号 A 〜Mの鋼および符号 15〜20の鋼については、 C、 Si、 Mnおよび A1による脱酸を充分 に行った後、铸込み直前に Ndを添加した。符号 21の鋼には溶解開始時から Ndを添 加し、符号 22の鋼では炭素(C)による脱酸のみを実施した後に Ndを添加した。  [0071] Steel having the chemical composition shown in Table 1 was melted using a vacuum induction melting furnace to obtain a 50 kg ingot having a diameter of 144 mm. Reference signs A to M are steels of the present invention, and reference numerals 1 to 22 are comparative steels. For steels with codes A to M and steels with codes 15 to 20, Nd was added immediately before pitting after thorough deoxidation with C, Si, Mn and A1. Nd was added to steel No. 21 from the start of melting, and Nd was added to steel No. 22 after only deoxidation with carbon (C).

[0072] これらのインゴットを熱間鍛造し、熱間圧延して 20mm厚の板とした。次いで 1050°C の温度で 1時間保持した後、空冷 (AC)した。更に 760°C〜780°Cで 3時間保持して空 冷 (AC)する焼戻し処理を行った。これらの板から試験片の長さ方向が圧延方向とな るように試験片を採取し、下記の条件でクリープ破断試験、クリープ疲労試験および Nd介在物の分布の調查を行った。 [0072] These ingots were hot forged and hot-rolled into 20 mm thick plates. Then 1050 ° C After maintaining at the temperature of 1 hour, it was air-cooled (AC). Furthermore, a tempering treatment was carried out by holding at 760 ° C to 780 ° C for 3 hours and air cooling (AC). Test specimens were taken from these plates so that the length direction of the test specimen was the rolling direction, and the creep rupture test, creep fatigue test, and Nd inclusion distribution were adjusted under the following conditions.

[0073] (1)クリープ破断試験 [0073] (1) Creep rupture test

試験片:直径 6.0mm、標点間距離: 30mm、試験温度: 600°C、負荷応力: 160Mpa、 試験項目:破断時間(h)。  Test piece: Diameter 6.0 mm, distance between gauge points: 30 mm, test temperature: 600 ° C, load stress: 160 MPa, test item: breaking time (h).

[0074] (2)クリープ疲労試験 [0074] (2) Creep fatigue test

試験片:直径 10mm、標点間距離: 25mm、試験温度: 600°C (大気中) ひずみ波形: CP波形、全ひずみ範囲 Δ ε = 0.5%、  Test piece: Diameter 10 mm, distance between gauge points: 25 mm, test temperature: 600 ° C (in air) Strain waveform: CP waveform, total strain range Δ ε = 0.5%,

t  t

ひずみ速度:引張側; 0.01 %/sec、圧縮側; 0.8%/sec  Strain rate: tension side; 0.01% / sec, compression side; 0.8% / sec

試験項目:クリープ疲労寿命 N (cycle)  Test item: Creep fatigue life N (cycle)

[0075] (3)Nd介在物の分布調査 [0075] (3) Investigation of distribution of Nd inclusions

熱間加工のままの素材力 試験片を切り出し、研磨、腐食後、 C蒸着により抽出レ プリカを作製し、 2000倍で電子顕微鏡観察を実施するとともに、 EDX分析(Energy Di spersive X-Ray Analysis)により、介在物の同定を行い、 Nd介在物の個数(個/ mm2) を定量し、その値を 3/2乗することにより、析出密度 (個 /mm3)に換算した。なお、 10視 野で観察を行い、その平均値を析出密度とした。 Material strength as hot-worked After cutting out, polishing, and corroding, an extraction replica was prepared by C vapor deposition, and observed with an electron microscope at a magnification of 2000, and EDX analysis (Energy Di spersive X-Ray Analysis) Thus, inclusions were identified, the number of Nd inclusions (pieces / mm 2 ) was quantified, and the value was multiplied by 3/2 to convert it to a precipitation density (pieces / mm 3 ). The observation was performed in 10 fields, and the average value was defined as the precipitation density.

[0076] 表 2に本発明鋼および比較鋼のクリープ破断試験結果、クリープ疲労試験結果お よび Nd介在物の分布調査結果を示す。 [0076] Table 2 shows the creep rupture test results, creep fatigue test results, and Nd inclusion distribution survey results of the steels of the present invention and the comparative steel.

[0077] [表 1] 表 1 [0077] [Table 1] table 1

化 学 組 成 (質量%、 残部: Feおよび不純物)

Figure imgf000015_0001
Chemical composition (mass%, balance: Fe and impurities)
Figure imgf000015_0001

[0078] [表 2] [0078] [Table 2]

表 2  Table 2

Figure imgf000016_0001
Figure imgf000016_0001

[0079] 表 2に示すとおり、符号 1の ASME P91の鋼と比較して、符号 2、符号 6の ASME P92 の鋼は、クリープ破断時間が長ぐ明らかに高クリープ強度である。しかし、クリープ疲 労寿命は、ほぼ同等である。即ち、 ASME P92の鋼にはクリープ疲労寿命の顕著な 改善はみられない。 [0079] As shown in Table 2, compared with ASME P91 steel with code 1, ASME P92 steel with code 2 and code 6 has a clearly higher creep strength with a longer creep rupture time. However, the creep fatigue life is almost the same. That is, ASME P92 steel shows no significant improvement in creep fatigue life.

[0080] 微量の Cu、 Mまたは Coを含有させた符号 3から 5までの鋼は、クリープ強度は符号 [0080] The steels with codes 3 to 5 containing trace amounts of Cu, M or Co have a creep strength of

2の鋼と同レベルであるが、クリープ疲労寿命には明らかな低下が認められる。 Although it is the same level as steel No. 2, there is a clear decrease in creep fatigue life.

[0081] 符号 2、 6、 7、 8および 9の鋼でクリープ破断強度およびクリープ疲労強度に及ぼす Moの影響について調査したところ、 Mo含有量の少ない符号 7と符号 8の鋼では、符 号 2および符号 6の鋼と比較して、クリープ疲労強度が劣る。また、 Mo含有量が多い 符号 9の鋼もクリープ疲労強度が劣る。 [0081] Effects on creep rupture strength and creep fatigue strength of steels with symbols 2, 6, 7, 8, and 9 As a result of investigating the effect of Mo, steels of code 7 and code 8 with low Mo content have inferior creep fatigue strength compared to steels of code 2 and code 6. In addition, the steel with number 9 having a high Mo content also has poor creep fatigue strength.

[0082] 微量の La、 Ce、 Caまたは Mgを含有させた符号 10から符号 13までの鋼では、タリー プ強度およびクリープ疲労強度とも、符号 2の鋼と同レベルであり、特性の改善は認 められない。 [0082] The steels of code 10 to code 13 containing a small amount of La, Ce, Ca or Mg have the same level of tapping strength and creep fatigue strength as the steel of code 2, and the improvement in the properties was recognized. I can't help.

[0083] 一方、本発明で規定する条件を満たす符号 Aから符号 Mまでの鋼は、クリープ破断 時間は符号 2の鋼と同レベルである力 S、クリープ疲労寿命が著しく向上している。  [0083] On the other hand, the steels from code A to code M that satisfy the conditions specified in the present invention have significantly improved force S and creep fatigue life, which have the same creep rupture time as steel of code 2.

[0084] Nd含有量が本発明の規定する範囲を下回る符号 14の鋼は、クリープ疲労強度の 改善が不十分である。一方、 Ndを過剰に含有させた符号 15の鋼はクリープ強度が低 い。  [0084] Steel No. 14 whose Nd content falls below the range defined by the present invention is insufficient in improving the creep fatigue strength. On the other hand, steel No. 15 containing excessive Nd has low creep strength.

[0085] Ndとオーステナイト形成元素の Cu、 Nほたは Coを微量含有させた符号 16から 18ま での鋼は、クリープ強度は符号 2の鋼と同レベルであり、クリープ疲労強度も符号 2の 鋼と比較すると若干改善されてはいる。しかし、 Cu、 Mまたは Coを含まないカ または これらの含有量を低くした符号 Aから Mまでの鋼と比較すると、クリープ疲労強度は明 らかに劣っている。  [0085] Steels with codes 16 to 18 containing trace amounts of Nd and the austenite-forming elements Cu, N, and Co have the same creep strength as the steel with code 2 and the creep fatigue strength is also code 2 Compared to other steels, there is a slight improvement. However, the creep fatigue strength is clearly inferior when compared to steels with symbols A to M that do not contain Cu, M, or Co or have low contents thereof.

[0086] Ndを本発明で規定する範囲内で含有している力 Moが本発明で規定する範囲を 外れている符号 19および符号 20の鋼は、 Ndを含有しないものと比較すると、クリープ 疲労寿命が高い。しかし、 Mo含有量が本発明で規定する範囲内である符号 Aから M までの鋼と比較すると、クリープ疲労強度が明らかに劣る。  [0086] The force containing Nd within the range specified by the present invention The steel of No. 19 and No. 20 where Mo is outside the range specified by the present invention, creep fatigue compared with those containing no Nd Life is high. However, the creep fatigue strength is clearly inferior when compared with steels with symbols A to M whose Mo content is within the range specified in the present invention.

[0087] 符号 21および符号 22の鋼は、化学組成は本発明で規定する範囲内にあるが、 Nd 介在物の分布密度が本発明で規定する範囲を満たさなレ、ものである。これらでは、 充分に脱酸を行わずに、 Ndを添加したため、非常に粗大な Nd酸化物が形成され、 N d介在物の密度が著しく低下し、クリープ疲労寿命は低位である。  [0087] The steels of reference numerals 21 and 22 have a chemical composition within the range defined by the present invention, but the distribution density of Nd inclusions does not satisfy the range defined by the present invention. In these, since Nd was added without sufficient deoxidation, a very coarse Nd oxide was formed, the density of Nd inclusions was significantly reduced, and the creep fatigue life was low.

産業上の利用可能性  Industrial applicability

[0088] 本発明鋼は、 600〜650°Cの高温下における長時間クリープ強度とクリープ疲労強 度に優れた耐熱鋼である。この鋼は、火力発電、原子力発電や化学工業等の分野 で用いられる熱交換用鋼管、圧力容器用鋼板、タービン用材料として優れた効果を 発揮し、産業上極めて有益である。 [0088] The steel of the present invention is a heat-resistant steel excellent in long-term creep strength and creep fatigue strength at a high temperature of 600 to 650 ° C. This steel has excellent effects as a steel tube for heat exchange, steel plates for pressure vessels, and materials for turbines used in fields such as thermal power generation, nuclear power generation and chemical industry. Demonstrate and extremely useful in industry.

Claims

請求の範囲 The scope of the claims 質量%で、 C:0.01〜0.13%、 Si:0.15〜0.50%、 Mn:0.2〜0.5%、 P: 0.02%以下、 S :0.005%以下、 Cr: 8.0%を超えて 12.0%未満、 Μο:0·1〜1·5%、 W: 1.0〜3.0%、 V: 0.1〜0.5%、 Nb:0.02〜0.10%、 sol.Al: 0.015%以下、 N:0.005〜0.070%、 Nd:0.005 〜0.050%、 B:0.002〜0.015%を含有し、残部が Feおよび不純物力 なり、不純物の うちの Niが 0.3%未満、 Coが 0.3%未満、 Cuが 0.1%未満である鋼であって、 Nd介在物 を含み、その Nd介在物の密度が 10000個/ mm3以上であるフェライト系耐熱鋼。 % By mass, C: 0.01-0.13%, Si: 0.15-0.50%, Mn: 0.2-0.5%, P: 0.02% or less, S: 0.005% or less, Cr: more than 8.0% and less than 12.0%, Μο: 0.1 to 1.5%, W: 1.0 to 3.0%, V: 0.1 to 0.5%, Nb: 0.02 to 0.10%, sol.Al: 0.015% or less, N: 0.005 to 0.070%, Nd: 0.005 to 0.050 %, B: 0.002 to 0.015%, the balance is Fe and impurity power, of which Ni is less than 0.3%, Co is less than 0.3%, Cu is less than 0.1%, Nd intervening Ferritic heat-resisting steel with a density of 10000 inclusions / mm 3 or more. Feの一部に代えて、質量%で、 Ta: 0.04%以下、 Hf: 0.04%以下および Ti: 0.04% 以下のうちの 1種以上を含有することを特徴とする請求項 1に記載のフェライト系耐熱 鋼。  2. The ferrite according to claim 1, comprising, in place of a part of Fe, at least one of Ta: 0.04% or less, Hf: 0.04% or less, and Ti: 0.04% or less in mass%. Heat resistant steel. Feの一部に代えて、質量%で、 Ca: 0.005%以下および Mg: 0.005%以下のうちの 1 種または 2種を含有することを特徴とする請求項 1または請求項 2に記載のフヱライト 系耐熱鋼。  3. The ferrite according to claim 1 or 2, which contains one or two of Ca: 0.005% or less and Mg: 0.005% or less in mass% instead of a part of Fe. Heat resistant steel. 不純物中の Ndを除く希土類元素の総量が 0.04質量%以下であることを特徴とする 請求項 1から請求項 3までのいずれかに記載のフヱライト系耐熱鋼。  4. The refractory heat resistant steel according to claim 1, wherein the total amount of rare earth elements excluding Nd in the impurities is 0.04 mass% or less. ひずみ速度が引張側で 0.01%Zsec、圧縮側で 0.8%/secであって、全ひずみ範 囲が 0.5%の条件下での 600°Cでの CP波形におけるクリープ疲労寿命が 5000サイク ル以上であることを特徴とする請求項 1から請求項 4までのいずれかに記載のフェラ イト系耐熱鋼。  When the strain rate is 0.01% Zsec on the tension side and 0.8% / sec on the compression side, and the creep fatigue life of the CP waveform at 600 ° C at a total strain range of 0.5% is 5000 cycles or more The ferritic heat-resistant steel according to any one of claims 1 to 4, wherein the ferritic heat-resistant steel is provided.
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