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WO2006032559A1 - Procede pour produire une ceramique precurseur - Google Patents

Procede pour produire une ceramique precurseur Download PDF

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Publication number
WO2006032559A1
WO2006032559A1 PCT/EP2005/053570 EP2005053570W WO2006032559A1 WO 2006032559 A1 WO2006032559 A1 WO 2006032559A1 EP 2005053570 W EP2005053570 W EP 2005053570W WO 2006032559 A1 WO2006032559 A1 WO 2006032559A1
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WO
WIPO (PCT)
Prior art keywords
precursor
pyrolysis
contact wires
ceramic
liquid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2005/053570
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German (de)
English (en)
Inventor
Gert Lindemann
Alexander Klonczynski
Martin KÖHNE
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Robert Bosch GmbH
Original Assignee
Robert Bosch GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Robert Bosch GmbH filed Critical Robert Bosch GmbH
Publication of WO2006032559A1 publication Critical patent/WO2006032559A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/565Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/56Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
    • C04B35/5603Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides with a well-defined oxygen content, e.g. oxycarbides
    • CCHEMISTRY; METALLURGY
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    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62625Wet mixtures
    • C04B35/6264Mixing media, e.g. organic solvents
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/64Burning or sintering processes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B3/00Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
    • H01B3/02Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
    • H01B3/12Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances ceramics
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3201Alkali metal oxides or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3205Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
    • C04B2235/3215Barium oxides or oxide-forming salts thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/32Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3298Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/34Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
    • C04B2235/3418Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/42Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
    • C04B2235/421Boron
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/44Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
    • C04B2235/441Alkoxides, e.g. methoxide, tert-butoxide
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/30Constituents and secondary phases not being of a fibrous nature
    • C04B2235/48Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
    • C04B2235/483Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes
    • CCHEMISTRY; METALLURGY
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/66Specific sintering techniques, e.g. centrifugal sintering
    • C04B2235/661Multi-step sintering
    • C04B2235/662Annealing after sintering
    • C04B2235/663Oxidative annealing
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/70Aspects relating to sintered or melt-casted ceramic products
    • C04B2235/80Phases present in the sintered or melt-cast ceramic products other than the main phase

Definitions

  • the invention generally relates to a method for producing a precursor ceramic according to the preamble of the independent claim. Specifically, the invention relates to the preparation of such precursor ceramics having contact wires. The invention also relates to a precursor ceramic produced by means of the method.
  • amorphous SiOC ceramics are obtained by pyrolysis of elemental organic precursors.
  • Advantages of the precursor thermolysis process compared to the conventional production methods for ceramics (sintering) are the significantly lower process temperatures and the simple processability and moldability of polysiloxane resins.
  • the development of the ceramic glow plug aims at a further reduction of the diameter of the ceramic glow plug and the integration of other functions (eg pressure measurement in the combustion chamber).
  • the electrical contact on the surface of the ceramic glow plug is considerably more complex.
  • An inexpensive variant of the contacting is to contact wires in the plastic molding of the glow plug precursor so that it sits part of the contact wire in the glow plug and the other part protrudes as a free end.
  • the integration of a pressure sensor in the ceramic glow plug requires two contact wires, through which the measurement signal can be tapped from the pressure sensor.
  • a serious disadvantage of direct contacting with encapsulation of the contact wires in the shaping is that due to the pyrolysis necessary for the production of the ceramic glow pencil in a reducing atmosphere and the subsequent heat treatment in an oxidizing atmosphere (both processes take place at temperatures above 1200 ° C.) the demands on the chemical resistance of the contact wires are extremely high. Suitable wires are therefore disproportionately expensive.
  • the aim of the present invention is therefore to avoid the disadvantages of the prior art and to protect the contact wires in a simple manner against oxidation. It should be noted that the present invention is not only applicable to ceramic glow plugs, but can be made using the inventive method any heater.
  • the inventive method for the production of precursor ceramics by pyrolysis of oxygen-containing organoelement precursor polymer moldings has the advantage over the prior art that in a simple manner protect the contact wires on a molded part of precursor ceramic from oxidation during the heat treatment to let.
  • the core of the invention is the use of preparations of precursors, such as e.g. organosilicon precursors such as polysilsesquioxanes, polysiloxanes, polycarbosilanes and polysilanes or the use of organoaluminum precursors such as aluminoxanes as dip coating for the coating of the free ends of contact wires.
  • precursors such as e.g. organosilicon precursors such as polysilsesquioxanes, polysiloxanes, polycarbosilanes and polysilanes or the use of organoaluminum precursors such as aluminoxanes as dip coating for the coating of the free ends of contact wires.
  • organosilicon precursors such as polysilsesquioxanes, polysiloxanes, polycarbosilanes and polysilanes
  • organoaluminum precursors such as aluminoxanes
  • the preparation may further contain, in particular for the organosilicon precursors, additives, e.g. Boron, cerium, bismuth, sodium, etc., for the adjustment of certain properties, e.g. Viscosity, layer thickness, coefficient of thermal expansion, wetting of the contact wire by the oxidation protection layer, the ceramic resulting from the precursor.
  • additives e.g. Boron, cerium, bismuth, sodium, etc.
  • certain properties e.g. Viscosity, layer thickness, coefficient of thermal expansion, wetting of the contact wire by the oxidation protection layer, the ceramic resulting from the precursor.
  • the adjustment of the rheological properties e.g., thixotropy
  • fumed silica and / or organosilicon precursors in combination with organoaluminum precursors (aluminoxanes) a film can be produced which contains mullite after the heat treatment.
  • the free ends of the contact wires are dipped before the pyrolysis of the molding in a bath of a preparation of a precursor.
  • the adhering film of the preparation transforms into a ceramic during pyrolysis.
  • This ceramic film is oxidized on its surface during the subsequent heat treatment in an oxygen-containing atmosphere, in the case of the organosilicon precursors to SiO 2 , in the case of the organoaluminum precursors to Al 2 O 3 .
  • SiO 2 and Al 2 O 3 are strong diffusion barriers for oxygen, so that this SiO 2 or Al 2 O 3 layer on the free end of the Contact wire protects this during the heat treatment from oxidation by oxygen. By grinding only one contact point, the wire continues to be protected against corrosion.
  • Suitable precursors are the following polymers: polysiloxanes, polysilsesquioxanes, polycarbosilanes, polysilanes and aluminoxanes.
  • additives for adjusting the melt viscosity of the film in the case of organosilicon precursors u.a. the following elements and their organic and inorganic compounds are used: boron, bismuth, barium, sodium.
  • additives are preferably added to the preparation as nanopowder of the element or of the oxide or in liquid organic element form (also in dissolved elemental organic form).
  • liquid organoelemental forms are:
  • Polymethylsilsesquioxane 30.0% by mass of xylene or acetone as solvent
  • the free ends of the contact wires that is, the part of the contact wires, which protrudes from the molded part, which was prepared from the precursor of the ceramic glow pencil by plastic molding, immersed in the liquid.
  • the subsequent pyrolysis is carried out under the following conditions: heating at 200 K / min until 1300 ° C are reached; 2h hold at 1300 ° C; Cool at 300 K / min until room temperature is reached.
  • the electrically insulating oxidation protection layer must be removed from the contact wire end. This can be done with two different methods:
  • the wire ends are pressed flat by means of a roller or press. Due to the deformation of the contact wire, the oxidation protection layer bursts in the deformed region of the wire.
  • the oxidation protection layer is mechanically removed by scraping or grinding.
  • the thickness of the SiOC-SiO 2 -FiImS is depending on the order quantity of the precursor between 1 and 10 microns.
  • An unprotected molybdenum wire is completely oxidized to volatile oxides after heat treatment at 1300 0 C in air.
  • a molybdenum wire treated with the method according to the invention is still intact after the same heat treatment.

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

La présente invention concerne un procédé pour produire une céramique précurseur, par pyrolyse de pièces moulées en polymère précurseur élémentaire organique contenant de l'oxygène, les pièces moulées en polymère précurseur présentant des fils de contact dont une extrémité dépasse librement de la pièce moulée. L'extrémité des fils de contact, qui dépasse librement de la pièce moulée, est recouverte, avant pyrolyse, d'un liquide qui contient un précurseur qui est converti en céramique au cours de la pyrolyse.
PCT/EP2005/053570 2004-09-22 2005-07-22 Procede pour produire une ceramique precurseur Ceased WO2006032559A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102004045814.6 2004-09-22
DE200410045814 DE102004045814A1 (de) 2004-09-22 2004-09-22 Verfahren zur Herstellung einer Precursorkeramik

Publications (1)

Publication Number Publication Date
WO2006032559A1 true WO2006032559A1 (fr) 2006-03-30

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Application Number Title Priority Date Filing Date
PCT/EP2005/053570 Ceased WO2006032559A1 (fr) 2004-09-22 2005-07-22 Procede pour produire une ceramique precurseur

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DE (1) DE102004045814A1 (fr)
WO (1) WO2006032559A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2058823A1 (fr) * 2007-11-06 2009-05-13 Honeywell International Inc. Fils isolés flexibles pour une utilisation à températures élevées et procédés de fabrication

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0412428A1 (fr) * 1989-08-07 1991-02-13 Peter Prof. Dr. Greil Corps composites céramiques et procédé pour leur fabrication
EP0848209A2 (fr) * 1996-12-11 1998-06-17 Isuzu Ceramics Research Institute Co., Ltd. Elément chauffant céramique et son procédé de fabrication
US20030085214A1 (en) * 2001-11-07 2003-05-08 University Of Colorado At Boulder Micro-glow plug and method of making same field of the invention
EP1489059A2 (fr) * 2003-06-12 2004-12-22 Robert Bosch Gmbh Matériau céramique composite et procédé de sa fabrication
DE10326565A1 (de) * 2003-06-12 2004-12-30 Robert Bosch Gmbh Verfahren zur Herstellung eines isolierenden Keramik-Verbund-Werkstoffes und isolierender Keramik-Verbund-Werkstoff
US20050153825A1 (en) * 2002-01-30 2005-07-14 Ralf Riedel Ceramic composite material, method for the production thereof, and pencil-type glow plug containing such a composite material

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0412428A1 (fr) * 1989-08-07 1991-02-13 Peter Prof. Dr. Greil Corps composites céramiques et procédé pour leur fabrication
EP0848209A2 (fr) * 1996-12-11 1998-06-17 Isuzu Ceramics Research Institute Co., Ltd. Elément chauffant céramique et son procédé de fabrication
US20030085214A1 (en) * 2001-11-07 2003-05-08 University Of Colorado At Boulder Micro-glow plug and method of making same field of the invention
US20050153825A1 (en) * 2002-01-30 2005-07-14 Ralf Riedel Ceramic composite material, method for the production thereof, and pencil-type glow plug containing such a composite material
EP1489059A2 (fr) * 2003-06-12 2004-12-22 Robert Bosch Gmbh Matériau céramique composite et procédé de sa fabrication
DE10326565A1 (de) * 2003-06-12 2004-12-30 Robert Bosch Gmbh Verfahren zur Herstellung eines isolierenden Keramik-Verbund-Werkstoffes und isolierender Keramik-Verbund-Werkstoff

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2058823A1 (fr) * 2007-11-06 2009-05-13 Honeywell International Inc. Fils isolés flexibles pour une utilisation à températures élevées et procédés de fabrication
US7795538B2 (en) 2007-11-06 2010-09-14 Honeywell International Inc. Flexible insulated wires for use in high temperatures and methods of manufacturing

Also Published As

Publication number Publication date
DE102004045814A1 (de) 2006-03-23

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