WO2006032559A1 - Procede pour produire une ceramique precurseur - Google Patents
Procede pour produire une ceramique precurseur Download PDFInfo
- Publication number
- WO2006032559A1 WO2006032559A1 PCT/EP2005/053570 EP2005053570W WO2006032559A1 WO 2006032559 A1 WO2006032559 A1 WO 2006032559A1 EP 2005053570 W EP2005053570 W EP 2005053570W WO 2006032559 A1 WO2006032559 A1 WO 2006032559A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- precursor
- pyrolysis
- contact wires
- ceramic
- liquid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/565—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides based on silicon carbide
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/515—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
- C04B35/56—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides
- C04B35/5603—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on carbides or oxycarbides with a well-defined oxygen content, e.g. oxycarbides
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
- C04B35/62605—Treating the starting powders individually or as mixtures
- C04B35/62625—Wet mixtures
- C04B35/6264—Mixing media, e.g. organic solvents
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
- C04B35/64—Burning or sintering processes
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B3/00—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties
- H01B3/02—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances
- H01B3/12—Insulators or insulating bodies characterised by the insulating materials; Selection of materials for their insulating or dielectric properties mainly consisting of inorganic substances ceramics
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3201—Alkali metal oxides or oxide-forming salts thereof
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- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3205—Alkaline earth oxides or oxide forming salts thereof, e.g. beryllium oxide
- C04B2235/3215—Barium oxides or oxide-forming salts thereof
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/32—Metal oxides, mixed metal oxides, or oxide-forming salts thereof, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3298—Bismuth oxides, bismuthates or oxide forming salts thereof, e.g. zinc bismuthate
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/34—Non-metal oxides, non-metal mixed oxides, or salts thereof that form the non-metal oxides upon heating, e.g. carbonates, nitrates, (oxy)hydroxides, chlorides
- C04B2235/3418—Silicon oxide, silicic acids or oxide forming salts thereof, e.g. silica sol, fused silica, silica fume, cristobalite, quartz or flint
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/42—Non metallic elements added as constituents or additives, e.g. sulfur, phosphor, selenium or tellurium
- C04B2235/421—Boron
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/44—Metal salt constituents or additives chosen for the nature of the anions, e.g. hydrides or acetylacetonate
- C04B2235/441—Alkoxides, e.g. methoxide, tert-butoxide
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
- C04B2235/30—Constituents and secondary phases not being of a fibrous nature
- C04B2235/48—Organic compounds becoming part of a ceramic after heat treatment, e.g. carbonising phenol resins
- C04B2235/483—Si-containing organic compounds, e.g. silicone resins, (poly)silanes, (poly)siloxanes or (poly)silazanes
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
- C04B2235/66—Specific sintering techniques, e.g. centrifugal sintering
- C04B2235/661—Multi-step sintering
- C04B2235/662—Annealing after sintering
- C04B2235/663—Oxidative annealing
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
- C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
- C04B2235/80—Phases present in the sintered or melt-cast ceramic products other than the main phase
Definitions
- the invention generally relates to a method for producing a precursor ceramic according to the preamble of the independent claim. Specifically, the invention relates to the preparation of such precursor ceramics having contact wires. The invention also relates to a precursor ceramic produced by means of the method.
- amorphous SiOC ceramics are obtained by pyrolysis of elemental organic precursors.
- Advantages of the precursor thermolysis process compared to the conventional production methods for ceramics (sintering) are the significantly lower process temperatures and the simple processability and moldability of polysiloxane resins.
- the development of the ceramic glow plug aims at a further reduction of the diameter of the ceramic glow plug and the integration of other functions (eg pressure measurement in the combustion chamber).
- the electrical contact on the surface of the ceramic glow plug is considerably more complex.
- An inexpensive variant of the contacting is to contact wires in the plastic molding of the glow plug precursor so that it sits part of the contact wire in the glow plug and the other part protrudes as a free end.
- the integration of a pressure sensor in the ceramic glow plug requires two contact wires, through which the measurement signal can be tapped from the pressure sensor.
- a serious disadvantage of direct contacting with encapsulation of the contact wires in the shaping is that due to the pyrolysis necessary for the production of the ceramic glow pencil in a reducing atmosphere and the subsequent heat treatment in an oxidizing atmosphere (both processes take place at temperatures above 1200 ° C.) the demands on the chemical resistance of the contact wires are extremely high. Suitable wires are therefore disproportionately expensive.
- the aim of the present invention is therefore to avoid the disadvantages of the prior art and to protect the contact wires in a simple manner against oxidation. It should be noted that the present invention is not only applicable to ceramic glow plugs, but can be made using the inventive method any heater.
- the inventive method for the production of precursor ceramics by pyrolysis of oxygen-containing organoelement precursor polymer moldings has the advantage over the prior art that in a simple manner protect the contact wires on a molded part of precursor ceramic from oxidation during the heat treatment to let.
- the core of the invention is the use of preparations of precursors, such as e.g. organosilicon precursors such as polysilsesquioxanes, polysiloxanes, polycarbosilanes and polysilanes or the use of organoaluminum precursors such as aluminoxanes as dip coating for the coating of the free ends of contact wires.
- precursors such as e.g. organosilicon precursors such as polysilsesquioxanes, polysiloxanes, polycarbosilanes and polysilanes or the use of organoaluminum precursors such as aluminoxanes as dip coating for the coating of the free ends of contact wires.
- organosilicon precursors such as polysilsesquioxanes, polysiloxanes, polycarbosilanes and polysilanes
- organoaluminum precursors such as aluminoxanes
- the preparation may further contain, in particular for the organosilicon precursors, additives, e.g. Boron, cerium, bismuth, sodium, etc., for the adjustment of certain properties, e.g. Viscosity, layer thickness, coefficient of thermal expansion, wetting of the contact wire by the oxidation protection layer, the ceramic resulting from the precursor.
- additives e.g. Boron, cerium, bismuth, sodium, etc.
- certain properties e.g. Viscosity, layer thickness, coefficient of thermal expansion, wetting of the contact wire by the oxidation protection layer, the ceramic resulting from the precursor.
- the adjustment of the rheological properties e.g., thixotropy
- fumed silica and / or organosilicon precursors in combination with organoaluminum precursors (aluminoxanes) a film can be produced which contains mullite after the heat treatment.
- the free ends of the contact wires are dipped before the pyrolysis of the molding in a bath of a preparation of a precursor.
- the adhering film of the preparation transforms into a ceramic during pyrolysis.
- This ceramic film is oxidized on its surface during the subsequent heat treatment in an oxygen-containing atmosphere, in the case of the organosilicon precursors to SiO 2 , in the case of the organoaluminum precursors to Al 2 O 3 .
- SiO 2 and Al 2 O 3 are strong diffusion barriers for oxygen, so that this SiO 2 or Al 2 O 3 layer on the free end of the Contact wire protects this during the heat treatment from oxidation by oxygen. By grinding only one contact point, the wire continues to be protected against corrosion.
- Suitable precursors are the following polymers: polysiloxanes, polysilsesquioxanes, polycarbosilanes, polysilanes and aluminoxanes.
- additives for adjusting the melt viscosity of the film in the case of organosilicon precursors u.a. the following elements and their organic and inorganic compounds are used: boron, bismuth, barium, sodium.
- additives are preferably added to the preparation as nanopowder of the element or of the oxide or in liquid organic element form (also in dissolved elemental organic form).
- liquid organoelemental forms are:
- Polymethylsilsesquioxane 30.0% by mass of xylene or acetone as solvent
- the free ends of the contact wires that is, the part of the contact wires, which protrudes from the molded part, which was prepared from the precursor of the ceramic glow pencil by plastic molding, immersed in the liquid.
- the subsequent pyrolysis is carried out under the following conditions: heating at 200 K / min until 1300 ° C are reached; 2h hold at 1300 ° C; Cool at 300 K / min until room temperature is reached.
- the electrically insulating oxidation protection layer must be removed from the contact wire end. This can be done with two different methods:
- the wire ends are pressed flat by means of a roller or press. Due to the deformation of the contact wire, the oxidation protection layer bursts in the deformed region of the wire.
- the oxidation protection layer is mechanically removed by scraping or grinding.
- the thickness of the SiOC-SiO 2 -FiImS is depending on the order quantity of the precursor between 1 and 10 microns.
- An unprotected molybdenum wire is completely oxidized to volatile oxides after heat treatment at 1300 0 C in air.
- a molybdenum wire treated with the method according to the invention is still intact after the same heat treatment.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Inorganic Chemistry (AREA)
- Compositions Of Oxide Ceramics (AREA)
Abstract
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE102004045814.6 | 2004-09-22 | ||
| DE200410045814 DE102004045814A1 (de) | 2004-09-22 | 2004-09-22 | Verfahren zur Herstellung einer Precursorkeramik |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2006032559A1 true WO2006032559A1 (fr) | 2006-03-30 |
Family
ID=34981672
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/EP2005/053570 Ceased WO2006032559A1 (fr) | 2004-09-22 | 2005-07-22 | Procede pour produire une ceramique precurseur |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE102004045814A1 (fr) |
| WO (1) | WO2006032559A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2058823A1 (fr) * | 2007-11-06 | 2009-05-13 | Honeywell International Inc. | Fils isolés flexibles pour une utilisation à températures élevées et procédés de fabrication |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0412428A1 (fr) * | 1989-08-07 | 1991-02-13 | Peter Prof. Dr. Greil | Corps composites céramiques et procédé pour leur fabrication |
| EP0848209A2 (fr) * | 1996-12-11 | 1998-06-17 | Isuzu Ceramics Research Institute Co., Ltd. | Elément chauffant céramique et son procédé de fabrication |
| US20030085214A1 (en) * | 2001-11-07 | 2003-05-08 | University Of Colorado At Boulder | Micro-glow plug and method of making same field of the invention |
| EP1489059A2 (fr) * | 2003-06-12 | 2004-12-22 | Robert Bosch Gmbh | Matériau céramique composite et procédé de sa fabrication |
| DE10326565A1 (de) * | 2003-06-12 | 2004-12-30 | Robert Bosch Gmbh | Verfahren zur Herstellung eines isolierenden Keramik-Verbund-Werkstoffes und isolierender Keramik-Verbund-Werkstoff |
| US20050153825A1 (en) * | 2002-01-30 | 2005-07-14 | Ralf Riedel | Ceramic composite material, method for the production thereof, and pencil-type glow plug containing such a composite material |
-
2004
- 2004-09-22 DE DE200410045814 patent/DE102004045814A1/de not_active Withdrawn
-
2005
- 2005-07-22 WO PCT/EP2005/053570 patent/WO2006032559A1/fr not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0412428A1 (fr) * | 1989-08-07 | 1991-02-13 | Peter Prof. Dr. Greil | Corps composites céramiques et procédé pour leur fabrication |
| EP0848209A2 (fr) * | 1996-12-11 | 1998-06-17 | Isuzu Ceramics Research Institute Co., Ltd. | Elément chauffant céramique et son procédé de fabrication |
| US20030085214A1 (en) * | 2001-11-07 | 2003-05-08 | University Of Colorado At Boulder | Micro-glow plug and method of making same field of the invention |
| US20050153825A1 (en) * | 2002-01-30 | 2005-07-14 | Ralf Riedel | Ceramic composite material, method for the production thereof, and pencil-type glow plug containing such a composite material |
| EP1489059A2 (fr) * | 2003-06-12 | 2004-12-22 | Robert Bosch Gmbh | Matériau céramique composite et procédé de sa fabrication |
| DE10326565A1 (de) * | 2003-06-12 | 2004-12-30 | Robert Bosch Gmbh | Verfahren zur Herstellung eines isolierenden Keramik-Verbund-Werkstoffes und isolierender Keramik-Verbund-Werkstoff |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP2058823A1 (fr) * | 2007-11-06 | 2009-05-13 | Honeywell International Inc. | Fils isolés flexibles pour une utilisation à températures élevées et procédés de fabrication |
| US7795538B2 (en) | 2007-11-06 | 2010-09-14 | Honeywell International Inc. | Flexible insulated wires for use in high temperatures and methods of manufacturing |
Also Published As
| Publication number | Publication date |
|---|---|
| DE102004045814A1 (de) | 2006-03-23 |
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