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WO2006027064A1 - Installation de l'industrie du tabac - Google Patents

Installation de l'industrie du tabac Download PDF

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Publication number
WO2006027064A1
WO2006027064A1 PCT/EP2005/008519 EP2005008519W WO2006027064A1 WO 2006027064 A1 WO2006027064 A1 WO 2006027064A1 EP 2005008519 W EP2005008519 W EP 2005008519W WO 2006027064 A1 WO2006027064 A1 WO 2006027064A1
Authority
WO
WIPO (PCT)
Prior art keywords
tobacco
processing
unit
plant
supply unit
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2005/008519
Other languages
German (de)
English (en)
Inventor
Fritz Hagemann
Ulf Seide
Wolfgang Benz
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hauni Primary GmbH
Original Assignee
Hauni Primary GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hauni Primary GmbH filed Critical Hauni Primary GmbH
Publication of WO2006027064A1 publication Critical patent/WO2006027064A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • E—FIXED CONSTRUCTIONS
    • E04—BUILDING
    • E04H—BUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H5/00—Buildings or groups of buildings for industrial or agricultural purposes
    • E04H5/02—Buildings or groups of buildings for industrial purposes, e.g. for power-plants or factories
    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00—Preparing tobacco in the factory

Definitions

  • the invention relates to an installation of the tobacco-processing industry comprising at least one tobacco processing plant with several treatment units for tobacco and tobacco processing intermediates forming a treatment device and having at least one storage unit for tobacco and tobacco processing intermediates separate from the processing units and at least one of the storage tanks ⁇ preparation function units separate power supply unit.
  • Tobacco is relatively strong after harvest, ie dried to a residual moisture content of about 9% to 12% and usually for shipping in cuboid or cylindrical bales or packages pressed, with other forms of compression are possible.
  • the tobacco may be pure vorentripptes Blattgut (without significant rib portions).
  • the removed before drying ribs, which are processed separately and mixed into the leaf tobacco, can also be compressed and shipped in a dry state.
  • the pressed and relatively dry raw tobacco can be stored in this state for a long time.
  • Cut tobacco usually undergoes a treatment before its final compound, which essentially comprises the following steps: moistening and sowing the tobacco, cutting the tobacco,
  • Conditioning the tobacco by preheating and moistening, drying the tobacco in a separate dryer, screening and cooling the tobacco, and flavoring the tobacco.
  • the main process steps in the tobacco processing or in the so-called primary process consist of dissolving and conditioning the tobacco and adding additives, separating and cutting the tobacco, drying and blending.
  • ancillary process steps can be performed in addition. These ancillary process steps consist in the selection of undissolved parts, metal and foreign bodies.
  • process steps are carried out in so-called process elements, such as e.g. Dissolving and conditioning drums, mixing boxes, reformer ⁇ devices, drying drums, etc. executed.
  • process elements such as e.g. Dissolving and conditioning drums, mixing boxes, reformer ⁇ devices, drying drums, etc. executed.
  • the process elements of the primary process are usually executed on a horizontal surface.
  • belt conveyor systems are provided which promote the tobacco and the tobacco intermediates over long distances to the respective process components or functional units. Treatment then takes place in the process components, with the treated tobacco product as a rule leaving the process component at a lower height level, so that it then has to be conveyed up again to the next process component to a higher level.
  • a tobacco processing plant is a total of a variety of Conveyor components, such as conveyor belts, required, wherein the individual process components are arranged very far from each other and thus spatially separated.
  • 006 100.9 of the Applicant is also a tobacco processing plant with several processing functional units for tobacco and Ta baêtkungs normally consist known, at least two in the preparation process successively provided processing function units in the vertical height to each other differently arranged lying and coupled acid cumorganok with each other.
  • the transport paths of a corresponding system can be shortened, so that the tobacco processing plant is made compact.
  • the exemplary embodiments show process columns with a tobacco processing device on one
  • a floor or the top floor, below lying a floor is provided in the Thomastabaklagerboxen are provided, including lying a floor for logistics and including a floor with cigarette machines, so a cigarette production level.
  • a power supply unit which is arranged separately from this process column.
  • a storage device unit consisting of several high-bay storage units is provided. Both the power supply unit and the memory device unit extend over the several floors, over which extends the process column.
  • the system according to the invention can be of very compact design, whereby the logistics are significantly improved due to the fact that the energy supply takes place from one side and the tobacco and tobacco preparation intermediate product supply and removal proceeds to the other side.
  • at least two processing devices are arranged between the at least one storage device unit and the at least one energy supply unit, a plurality of processing devices can be supplied correspondingly by saving components in the storage device unit and the energy supply unit in a corresponding plant of the tobacco-processing industry. so that a corresponding system is even more compact than two systems each having a processing device, a storage device unit and an energy supply unit.
  • the system can be realized material and thus save costs.
  • the processing devices are from the storage device unit or the
  • Energy supply unit seen from one another not sono preferably arranged side by side. If the relative Arrangement of at least one processing unit of the at least two tobacco processing plants to the at least one memory device unit and the at least one power supply unit is the same, a modular implementation of the system is possible, so that efficient systems to the desired
  • a particularly compact implementation is given when at least two processing units of at least one tobacco processing unit arranged one behind the other in the preparation process are arranged at different heights relative to each other in the vertical height and are coupled to one another without high-lift organ.
  • the process components or processing units can be arranged or arranged in different horizontal planes in a stepwise or sloping manner in the process direction of the tobacco to be treated, it is possible to transfer the tobacco product directly from one process component to the next process component, without a Intermediate Transport ⁇ element is required for upfeeding the tobacco.
  • the conditioning function units directly with each other, preferably in descending order of the height level, and without För ⁇ organ between them, i. conveyor organ-free, connected. In this way, it is possible to shorten the transport paths in a plant without highly conveying transport elements or conveying elements in the transition from one processing unit to the next processing unit and at the same time to make a tobacco processing plant compact.
  • the compact conveyor belt-free arrangement of the treatment functional units also has the advantage that the piping system are also designed spatially compact for the ventilation of the individual Prozeßkomponen ⁇ th. Therefore, the cost of the building technology for a Tabak ⁇ processing plant according to the invention in a corresponding manner also smaller and easier.
  • At least one storage device for the tobacco and the tobacco processing intermediate products is provided.
  • the shared storage device for the tobacco and the intermediate products further reduces the space requirement of a tobacco processing plant, since several intermediate stores are not provided for the various intermediate products.
  • High-bay warehouse is designed.
  • the Hochregal ⁇ warehouse is provided for the storage of raw tobacco.
  • the tobacco slices produced by a so-called Slicer raised are also stored in the high-bay warehouse and stored until further processing or treatment.
  • Matter ⁇ this can be decoupled the so-called slice process from the main process for tobacco processing.
  • the transport system installed in a high-bay warehouse permits direct storage and retrieval of products at various levels of the process.
  • the high-bay warehouse can also be used for height transport at the beginning of the treatment process.
  • the storage device be formed separately from the conditioning function units, so that the storage device or the intended high-bay storage can likewise be used for the storage of materials and finished products. The storage of these products can take place partly in hermetically sealed sections of the high-bay warehouse, so that the various stored tobacco products and other goods are spatially separated in the high-bay warehouse and do not influence one another.
  • the storage device preferably has different storage areas for various tobacco processing intermediates.
  • the storage device is designed for the storage of cut tobacco ready for further processing.
  • a sifter device with a vertical conveying function is provided as a treatment function unit, so that by means of this preferred sifter device a vision process and at the same time an altitude promotion process of the treated tobacco material take place.
  • the viewing process is used as a vertical transport system for transport to an upper level of a treatment unit, from which subsequently the lower arranged processing units are provided with process material.
  • At least one manufacturing plant of rod-shaped articles of the tobacco-processing industry is provided.
  • cigarettes are produced by means of at least one cigarette rod maker and a downstream filter attachment machine.
  • a compact system in a building is achieved in that the tobacco processing plant and the manufacturing plant are arranged one above the other or one above the other on several levels, so that a quasi-vertical plant or cigarette factory arises in the building, in the upper area of the delivered tobacco is processed and at the bottom, ie on a lower building level, processed cut tobacco is processed into cigarettes.
  • the tobacco processing plant and the manufacturing plant have a common storage device or a common intermediate storage for cut tobacco.
  • This buffer is supplied by the tobacco processing plant with treated and ready-to-use cut tobacco, from which the production plant is charged for the production of filter cigarettes.
  • the at least one tobacco processing plant and the at least one production plant are arranged one above the other in the form of a stack. This shortens the transport route for the cut tobacco. On top of that, the cost of energy for the two systems cheaper, since the effort for the piping systems and the energy supply due to the compact arrangement is reduced. In addition, the tobacco product is treated gentler by the elimination of long transport routes.
  • the system can be realized in a particularly compact manner if at least two processing devices are arranged on correspondingly identical sides of the respective processing devices on one, in particular single, storage device unit.
  • the storage device unit can be realized very compact and thus cost-saving.
  • a storage device unit serves for at least two processing devices, wherein the processing devices can be arranged in particular on two opposite sides of the storage device unit.
  • the storage device is preferably arranged between the treatment devices.
  • a particularly preferred embodiment of the proposed system is provided when the memory device unit is configured in such a modular manner that up to a predeterminable number any number of conditioning devices can be coupled to the memory device unit.
  • the predeterminable number is preferably two or more than two.
  • At least one treatment device is arranged on one side of the energy supply unit and at least one further treatment device is arranged on another side, preferably in such a way that the energy supply unit is arranged between the treatment devices. It is also possible to provide a plurality of treatment devices on one side of the energy supply unit and further treatment devices on another side of the energy supply unit. This also applies with regard to the arrangement of the treatment devices on the storage device unit.
  • the plant is particularly efficient and space-saving if the energy supply unit is designed to be modular in such a way that any number of processing devices can be coupled to the energy supply unit up to a predefinable number.
  • the predeterminable number is preferably two or more than two.
  • FIG. 1 is a schematic side view of a plant according to the invention of the tobacco processing industry
  • FIGS. 2-7 each show a schematic plan view of an inventive plant of the tobacco processing industry.
  • Fig. 1 shows a schematic side view of a factory according to the invention 10 of the tobacco processing industry.
  • the factory 10 is composed of different units both in the horizontal and in the vertical direction.
  • the corresponding building units or conditioning functional units 31 - 37 of the tobacco treatment plant 30, which is shown in FIG. 1, are explicitly shown in German Patent Application 10 2004 006 100.9 of the Applicant. With regard to this, reference is made in full to the disclosure content of this patent application cited.
  • the factory 10 has several horizontal levels 41, 41 ', 50 and 60, which have different functions for an optimal manufacturing process, for example, of cigarettes.
  • the factory 10 has for this purpose a high-bay warehouse 15, which has over all levels of the factory 10, for example, several shelf walls. However, the plurality of shelf walls are not shown in Fig. 1.
  • the delivered raw tobacco is stored in the Re ⁇ gal professionn the high-bay warehouse 15 and fed after unpacking a Slicer worn (reference numeral 31).
  • the supply organs and energy supply organs which belong to the factory plant 10 are not shown in FIG. 1 for better illustration.
  • the raw tobacco is stored after passing through the Slicer worn 31 in portions again in the high-bay warehouse 15. Due to a computer-aided logistics, the stored goods and intermediate goods in the high-bay warehouse 15 can be identified accordingly, so that the high-bay warehouse is automatically loaded with appropriate goods and deflated. Due to the storage From cut raw tobacco decoupling of the cutting process from the subsequent treatment of the cut raw tobacco takes place by further process stages or treatment units.
  • the cut raw tobacco from the high-bay warehouse 15 is fed to the process line with the various processing units (reference numerals 31, 32, 33, 34, 36, 37) of the tobacco processing plant 30 as needed.
  • the various processing units reference numerals 31, 32, 33, 34, 36, 37
  • the conditioning functional units are the various processing units.
  • the need-based feeding prevents any possible disturbances on the slicing device 31 from having an effect on the treatment process at the processing function units. Overall, this uncouples the unpacking process and the cutting process from the processing or main process, so that fewer disturbances occur in the main process.
  • the high-bay warehouse 15 can have, for example, a hermetically sealed area, which are available for the storage of other materials or finished products and thus do not come into contact with the other stored goods.
  • a common, substantially vertical, energy supply system 20 is the individual
  • the energy supply system can be designed in a building as an independent vertical building wing, so that all levels of the factory 10 are supplied with energy in a simple manner. As a result, the corresponding building technology in the horizontal is reduced to the essential functions, since a part or a major part of the energy supply via the vertical wing of the building.
  • the compact arrangement of an energy supply system saves costs in the erection of a building.
  • FIGS. 2 to 7 The exemplary embodiments in which a plurality of tobacco processing systems 30 are supplied with an energy supply system or the energy supply unit 20 are shown in FIGS. 2 to 7.
  • the energy supply unit 20 By means of the energy supply unit 20, the areas of the factory 10 are supplied with heat, air, steam, electrical energy, water, compressed air, etc., or wastewater is discharged or the ventilation is carried out, as well as the dedusting. This is done according to the respective requirements.
  • a Tabaêtbe ⁇ preparation plant 30 is further arranged on the upper level 41 ', which has a compact design or arrangement.
  • this tobacco treatment plant 30 a compact arrangement is achieved in that some of the conditioning functional units 31 - 37 are coupled directly to each other and high-conveying organ free, so that transport elements or conveyor belts for conveying the Ta bakguts in a conventional arrangement of Auftungsfunktions- units can be waived.
  • the tobacco processing plant 30 has a slicing device 31, by means of which raw tobacco delivered from the high-bay rack 15 is cut. After cutting the raw tobacco, the starting materials are stored again in the high-bay 15. In the illustrated tobacco processing plant 30, the so-called slice process is thus removed from the line.
  • the slicing device is part of a serial process line, so that the cut raw tobacco is taken directly and placed in the processing line.
  • the tobacco product is dispensed onto a dissolving and soaking drum 32, so that thereafter a lower level classifier 33, which is lower in height, is located directly, i. Multen concernedsorganic, is charged.
  • Classifier 33 has a vertical pneumatic winning ⁇ line, so that on the one hand the visual process is performed and on the other hand a vertical transport system for the transport of tobacco to the top level of the tobacco processing plant 30 is formed in one of the mixing boxes 34 at the same time.
  • the mixing boxes 34 From the mixing boxes 34 below the tobacco is the deeper conveyed lying conditioning function facilities.
  • the mixing boxes 34 is associated with a lower-lying cutter 36, which directly enters the cut tobacco in a dryer 37.
  • the cut tobacco leaving the dryer 37 and ready for further processing is then fed on a lower level 41 to a cut tobacco storage box 40 in which the cut tobacco can be provided with a top flavor.
  • the cut tobacco can be removed from the dryer 37 and stored in portions in the high-bay warehouse 15. In the case of the high-bay warehouse 15, care must be taken here that a hermetic separation of the manufactured cut tobacco from the other stored goods takes place.
  • a further logistics level 50 is provided for logistical devices, which serves for the supply of the cut tobacco to the machines of cigarette production arranged in an even lower level.
  • This production plant for cigarette production is provided with reference numeral 60.
  • the drop height of the cut tobacco between the tobacco preparation and the cigarette production 60 is preferably low.
  • filter plugs and other consumables of the tobacco processing industry can be stored in the high-bay warehouse 15 for cigarette production 60, removed as needed and transported to the cigarette manufacturing machines 61.
  • the high-bay warehouse 15 can be designed for the (intermediate) storage of manufactured cigarettes.
  • process column 70 The superimposed planes with the respective devices, units or machines, however, without the high rack eng 15 and without the power supply unit 20 are referred to in the Rah ⁇ men of the invention as a process column 70.
  • This process column 70 can also consist of a single level with the processing device 25 comprising the processing function units 31 - 37 or comprise these features.
  • a further inventive arrangement of the process columns 70 to the power supply unit 20 and the high-bay warehouse 15 and the memory device 15 is shown in a schematic plan view.
  • the process column 70 may consist of a single, two, three, four or more levels, with preferably the energy supply unit 20 and / or the memory device unit 15 extending over all levels.
  • the energy supply unit 20 and / or the memory device unit 15 extending over all levels.
  • the embodiment of Fig. 2 are four
  • Process columns 70 arranged side by side, wherein on the respective end faces of the process columns 70 on one end face, the power supply unit 20 is disposed and on the other end side a memory device unit 15.
  • the process columns 70 are arranged in this exemplary embodiment between the energy supply unit 20 and the storage device unit 15.
  • FIG. 3 shows a further schematic plan view of a plant according to the invention of the tobacco-processing industry, wherein in this embodiment both the energy supply unit 20 and the storage device 15 extend further than would initially be necessary for the four process columns 70.
  • the energy supply unit 20 and the storage device unit 15 are designed so modular that a further process column 70 can be grown without major modifications. This embodiment thus shows the simple expandability of the system according to the invention.
  • FIG. 4 shows a further plan view of a Fab ⁇ inventive plant 10, wherein instead of the embodiment of Figures 2 and 3 of a common power supply unit 20 each individual in the process columns 70 integrated energy columns or power supply units 20 are provided.
  • This embodiment according to the invention may be advantageous if different treatment plants 30 are to be used or different products of the tobacco-processing industry are to be produced.
  • FIG. 5 shows a modular or extendable and very space-saving and cost-saving factory system 10 according to the invention.
  • the exemplary embodiment of FIG. 3 is mirrored on the memory device unit 15.
  • the memory device unit 15 can be realized very compact and material and cost-saving, in such a way that twice as many process columns 70 can be supplied with material to be stored or corresponding material can be disposed of or stored as compared to the embodiment of Fig. 3.
  • FIG. 6 shows a further embodiment in a schematic plan view of a factory system 10 according to the invention, wherein, contrary to the exemplary embodiment of FIG. 5, the mirroring was performed on an energy supply unit 20.
  • This embodiment is also cost-saving and space-saving.
  • the modularity or expandability is indicated by the corresponding arrows.
  • each process column 70 has a separate or respectively one energy supply unit 20. It is also possible to provide an embodiment in which a single energy supply unit 20 is provided for all or several process columns.
  • Memory device 15 may also have a different shape with multiple sides.

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Manufacture Of Tobacco Products (AREA)
  • Manufacturing Of Cigar And Cigarette Tobacco (AREA)

Abstract

L'invention concerne une installation (10) de l'industrie du tabac, comprenant au moins une installation de traitement du tabac (30) qui comporte : plusieurs unités fonctionnelles de traitement (31-37) pour le tabac et les produits intermédiaires du tabac, lesquelles forment un système de traitement (25) ; au moins une unité de type système de stockage (15) pour le tabac et les produits intermédiaires du tabac, qui est séparée des unités fonctionnelles de traitement (31-37), et ; au moins une unité d'alimentation en énergie (20) qui est séparée desdites unités fonctionnelles de traitement (31-37). Cette invention est caractérisée en ce que les unités fonctionnelles de traitement (31, 37) sont disposées entre l'unité ou les unités de type système de stockage (15) et l'unité ou les unités d'alimentation en énergie (20).
PCT/EP2005/008519 2004-09-08 2005-08-05 Installation de l'industrie du tabac Ceased WO2006027064A1 (fr)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE200410043833 DE102004043833B4 (de) 2004-09-08 2004-09-08 Anlage der Tabak verarbeitenden Industrie
DE102004043833.1 2004-09-08

Publications (1)

Publication Number Publication Date
WO2006027064A1 true WO2006027064A1 (fr) 2006-03-16

Family

ID=34982557

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/EP2005/008519 Ceased WO2006027064A1 (fr) 2004-09-08 2005-08-05 Installation de l'industrie du tabac

Country Status (3)

Country Link
CN (1) CN100473798C (fr)
DE (1) DE102004043833B4 (fr)
WO (1) WO2006027064A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10772351B2 (en) 2012-12-06 2020-09-15 British American Tobacco (Investments) Limited Relating to smoking article assembly

Families Citing this family (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102008052209B4 (de) 2008-10-17 2016-05-12 British American Tobacco (Germany) Gmbh Modulare Tabakvorbereitung mit Extrusion
UA96361U (uk) 2011-06-03 2015-02-10 Tobacco Res & Dev Inst Proprietary Ltd Модульна установка для виготовлення курильного виробу

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4725181A (en) * 1982-11-10 1988-02-16 Japan Tobacco, Inc. Method of and apparatus for storing tobacco or the like in high stacks and discharging the same
US4754765A (en) * 1985-05-15 1988-07-05 Rothmans Of Pall Mall Limited Hopperless cigarette making machines
WO1994010864A1 (fr) * 1992-11-18 1994-05-26 Svenska Tobaks Ab Cigarette et procede de preparation

Family Cites Families (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3908937A1 (de) * 1989-03-18 1990-09-20 Hauni Werke Koerber & Co Kg Verfahren zum herstellen von schnittabak
DE3908939A1 (de) * 1989-03-18 1990-09-20 Hauni Werke Koerber & Co Kg Verfahren und anlage zum herstellen von schnittabak aus relativ trockenem tabak
DE19756217A1 (de) * 1997-12-17 1999-07-01 Bat Cigarettenfab Gmbh Verfahren zur Behandlung von Tabakfeinschnitt
DE102004006100A1 (de) * 2004-02-06 2005-09-29 Hauni Primary Gmbh Tabakaufbereitungsanlage

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4725181A (en) * 1982-11-10 1988-02-16 Japan Tobacco, Inc. Method of and apparatus for storing tobacco or the like in high stacks and discharging the same
US4754765A (en) * 1985-05-15 1988-07-05 Rothmans Of Pall Mall Limited Hopperless cigarette making machines
WO1994010864A1 (fr) * 1992-11-18 1994-05-26 Svenska Tobaks Ab Cigarette et procede de preparation

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US10772351B2 (en) 2012-12-06 2020-09-15 British American Tobacco (Investments) Limited Relating to smoking article assembly
USRE50421E1 (en) 2012-12-06 2025-05-13 British American Tobacco (Investments) Limited Relating to smoking article assembly
USRE50435E1 (en) 2012-12-06 2025-05-20 British American Tobacco (Investments) Limited Relating to smoking article assembly

Also Published As

Publication number Publication date
CN100473798C (zh) 2009-04-01
CN101010473A (zh) 2007-08-01
DE102004043833B4 (de) 2006-10-05
DE102004043833A1 (de) 2006-03-23

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