WO2006022255A1 - Process for producing microcapsules and microcapsules, and magnetic display medium using the same - Google Patents
Process for producing microcapsules and microcapsules, and magnetic display medium using the same Download PDFInfo
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- WO2006022255A1 WO2006022255A1 PCT/JP2005/015267 JP2005015267W WO2006022255A1 WO 2006022255 A1 WO2006022255 A1 WO 2006022255A1 JP 2005015267 W JP2005015267 W JP 2005015267W WO 2006022255 A1 WO2006022255 A1 WO 2006022255A1
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- film
- microcapsule
- water
- soluble polymer
- microcapsules
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J13/00—Colloid chemistry, e.g. the production of colloidal materials or their solutions, not otherwise provided for; Making microcapsules or microballoons
- B01J13/02—Making microcapsules or microballoons
- B01J13/06—Making microcapsules or microballoons by phase separation
- B01J13/10—Complex coacervation, i.e. interaction of oppositely charged particles
Definitions
- the present invention relates to a method for producing a microcapsule and a microcapsule produced thereby. More specifically, it is a method for producing a microcapsule using a complex 'coacervation method, in which a specific water-soluble high-molecular compound is allowed to coexist at the time of producing the microcapsule, and a protein as a coating.
- the present invention relates to a microcapsule containing a specific water-soluble polymer compound.
- the present invention further relates to a recording material such as a magnetic display medium comprising such a microcapsule.
- microcapsules have been applied to various uses, and many proposals have been made regarding their production methods.
- the complex coacervation method is one of the microencapsulation methods applied industrially.
- the general complex 'coacervation method is to manufacture a microphone mouth capsule by the following process.
- Aldehydes such as formaldehyde and dartalaldehyde are generally used as a curing agent for the microcapsule film by such a method.
- aldehydes are effective curing agents, but it is not preferable to use them from the viewpoints of toxicity and environmental considerations.
- Both formaldehyde and dartalaldehyde are designated as PRTR Class 1
- formaldehyde has been suspected of being a causative agent of sick house syndrome in recent years, and is also regarded as an emission-regulated substance as a volatile organic compound (hereinafter referred to as VOC). .
- the protein film significantly swells, resulting in distortion of the shape due to capsule volume expansion, thickening of the capsule dispersion during the manufacturing process, reduced processability after encapsulation, core material Problems such as a decrease in retention capacity may occur.
- Patent Document 4 or 5 Techniques for preventing such swelling of the film have also been studied (Patent Document 4 or 5). These methods are examples using the salting-out method, which is a kind of orifice method or simple coacervation method, and in order to suppress the swelling of the film when the film is cured with transdaltaminase. Electrolytes such as acid salts, metaphosphates, sulfates and acetates coexist.
- the simple coacervation method after the core material is emulsified and dispersed in a solution in which the film material is dissolved in a good solvent, the solubility of the film material is reduced by adding a poor solvent such as salt or film material. In this method, a wall film is formed around the core material.
- the complex coacervation method is a method for forming a wall film by an electrical interaction using a polycation and polyion as a coating material, and thus is greatly different as a manufacturing method.
- an electrolyte as described above it may be necessary to remove the electrolyte (desalting step) before using the microcapsules. That is, when the microcapsule is used as a display medium such as a magnetic display medium or a heat-sensitive recording material, when the microcapsule capsule is applied and arranged on the support, the microcapsule dispersion is applied as it is on the support. When dried, the! /, Salt, etc.
- the complex coacervation method is not necessarily a suitable method because it needs to be added after film formation.
- a method using a nonionic water-soluble polymer compound as an additive has been studied in order to enable the complex coacervation method to be performed in a wide pH range.
- Patent Document 6 In this method, the suppression of swelling at the time of curing of the force film to which various nonionic water-soluble polymer compounds are added is mentioned.
- Patent Document 7 a magnetic display medium using microcapsules has also been studied.
- these materials use micro force capsules manufactured by conventional methods, and microcapsules containing harmful aldehydes are generally used.
- Patent Document 1 Japanese Patent Laid-Open No. 10-249184
- Patent Document 2 Japanese Patent Laid-Open No. 02-086741
- Patent Document 3 Japanese Patent Laid-Open No. 05-292899
- Patent Document 4 Japanese Patent Laid-Open No. 09-248137
- Patent Document 5 JP 2000-079337
- Patent Document 6 Japanese Unexamined Patent Publication No. 57-171432
- Patent Document 7 Japanese Unexamined Patent Application Publication No. 2001-075510
- the present invention provides a method for producing a microcapsule that does not use a highly harmful aldehyde that has been conventionally used and is suitable for a display medium such as a magnetic display medium and has a small film swelling. Is intended to provide.
- the method for producing a microcapsule according to the present invention is such that, when producing a microcapsule having a protein film using a complex 'coacervation method, the electrical conductivity when a 10 wt% aqueous solution is used is 0.005- 1. It is characterized by the coexistence of a 2SZm water-soluble polymer compound.
- another method for producing microcapsules according to the present invention includes the production of a microcapsule having a protein film using a complex 'core cell basing method, and polybutyl alcohol, polybutylpyrrolidone, polyethylene oxide, and the like. And a water-soluble polymer compound selected from the group consisting of a mixture thereof and a mixture thereof.
- Another method for producing a microcapsule according to the present invention is that in the above method, the curing agent for the protein film is transdaltaminase.
- the microcapsule according to the present invention includes a film containing a protein and a water-soluble polymer compound having an electric conductivity of 0.005 to 1.2 SZm when a 10 wt% aqueous solution is used. , Is characterized by.
- the film has a protein, polyvinyl alcohol, polybutylpyrrolidone, polyethylene oxide, and derivatives thereof.
- a magnetic display medium according to the present invention comprises the above microcapsule.
- the present invention it is possible to produce a microcapsule with less shape expansion and distortion without using a highly harmful aldehyde that can cause sick house syndrome as a VOC.
- a microcapsule with less shape expansion and distortion without using a highly harmful aldehyde that can cause sick house syndrome as a VOC.
- the microcapsules obtained by this method it is possible to form a display medium or recording material that does not contain harmful substances and has excellent resolution.
- the method for producing a microcapsule according to the present invention uses a complex 'coacervation method', and is characterized in that a water-soluble polymer compound is allowed to coexist when a protein film is cured (crosslinked and z-modified).
- the method of the present invention will be described in accordance with the order of the production process as follows.
- a core substance (oil-based substance) is dispersed in an aqueous solution containing a film substance to form an oZw emulsion in which oil droplets are dispersed in the aqueous solution.
- the core material to be used is arbitrarily selected according to the target microcapsule.
- examples thereof include pressure-sensitive adhesives, adhesives, and coloring materials.
- a display medium element or the like for example, an oily substance containing fine magnetic particles of a magnetic display medium or the like as a dispersion, or a heat-sensitive recording material that changes color by heating.
- foods, pharmaceuticals, quasi-drugs, fragrances, detergents, etc. that are immiscible with water can be used as the core substance.
- a hydrophilic colloid having an isoelectric point as a polycation and capable of gelling is used, and a water-soluble protein is generally used. More specifically, gelatin, agar, casein, soy protein, collagen, albumin and the like can be mentioned. Of these, gelatin such as acid-treated gelatin and alkali-treated gelatin is preferred, and acid-treated gelatin is most preferred.
- the concentration of the core material and the coating material is arbitrarily selected according to the properties and shape required for the target microcapsule.
- the size of the core material droplet obtained by the dispersion is related to the size of the micro force capsule finally obtained.
- the size of the microcapsules is selected according to the purpose, and the size of the emulsion droplets is substantially reflected as the particle size of the microcapsules.
- the final size of the microcapsule is generally 0.1 to 3000 / zm, preferably ⁇ or 0.1 to 2000 111, and more preferably 0.1 to LOOO / zm. Dispersion is performed to obtain oil droplet force S according to
- the polyone used is a force selected as necessary.
- gum arabic, sodium carboxymethylcellulose, sodium alginate, sodium polyvinylbenzene sulfonate, polyvinyl methyl ether / maleic anhydride copolymer, etc. Is mentioned.
- gum arabic and sodium carboxymethyl cellulose are preferably used.
- gum arabic has a tendency to be slightly inferior in its ability to form a coacervate film against emulsions with a relatively large particle size of 100 m or more.
- Carboxymethyl cellulose sodium has such a large particle size. U, especially preferred because it can easily form a sufficient coacervate film for the emulsion.
- the pH of the emulsion is adjusted to an acidity, for example, pH 3 to 5, preferably 4 to 4.5.
- an acid which does not impair the properties of the core material and the coating material.
- organic acids such as acetic acid, succinic acid, succinic acid, oxalic acid, lactic acid and salicylic acid, and inorganic acids such as hydrochloric acid, sulfuric acid and phosphoric acid are used.
- the emulsion on which the coacervate film is formed is subsequently cooled in order to gel the film.
- the emulsion is cooled to 5 to 25 ° C., preferably 5 to 10 ° C. to gel the skin.
- a hardener is subsequently mixed into the emulsion.
- the hardener include conventionally known hardeners such as transglutaminase, formaldehyde, dartalaldehyde, amyoban, gallic acid, and tannic acid.
- aldehydes such as formaldehyde and dartal aldehyde are not preferably used from the viewpoints of toxicity and environmental considerations. Both formaldehyde and dartal aldehyde have been designated as PRTR Class 1 Designated Chemical Substances.
- Formaldehyde in particular, has recently been suspected of being a causative agent of sick house syndrome, and is also subject to emission control as VOC. It is positioned in
- transglutaminase myoban, gallic acid, tannic acid, or the like.
- Curing agents such as myoban, gallic acid, and tannic acid are also problematic in terms of toxicity and environmental load, but it is particularly preferable to use transdaltaminase from the viewpoint of insufficient curability and odor.
- transdaltaminase is an enzyme that exhibits neutrality, specifically high pH activity in the region of pH 5-9
- the curing reaction using transdaltaminase is pH 5-9, preferably 6-8. It is common to do this. Even when aldehydes are used as curing agents, the pH needs to be alkaline, specifically, pH 9 or higher in order to allow rapid reaction.
- the desired microcapsules can be obtained by operations such as filtration, decantation, and drying as necessary.
- the method for producing a microcapsule according to the present invention is characterized in that a water-soluble polymer compound is allowed to coexist in the above-described complex 'core cell basis method. Especially the core If the film is cured by adjusting the pH after forming the rubeto film, the water-soluble polymer compound is introduced into the system before the pH is changed to the desired reaction conditions. It is preferable.
- the method in which the water-soluble polymer compound is allowed to coexist is optional.
- the water-soluble polymer compound or an aqueous solution thereof is generally added to the system. It is.
- the addition timing of the water-soluble polymer compound is not particularly limited. That is, it can be added in advance to an aqueous solution containing a water-soluble protein before the core substance is dispersed, or can be added at any time before and after the addition of polyion.
- the water-soluble high molecular weight compound is added to the microcapsule dispersion having a swollen film after the addition of the curing agent, the film has a shrinking effect.
- the water-soluble polymer compound is used after the formation of the coacervate film. It is preferable to add at the time of. In particular, when adjusting the pH after gelling the coacervate film, it is preferable to add a water-soluble polymer compound before that. If the increase in viscosity due to gel swelling exceeds the desired range, it is necessary to apply a greater shearing force to maintain the stirring conditions. If the shearing force is too strong, the capsule film may be destroyed, which is not preferable. .
- the coacervate film has a strong tendency to swell as the pH increases
- the water-soluble polymer compound in the present invention suppresses or reduces the swelling of the film, so that the curing conditions are adjusted.
- transdaltaminase when transdaltaminase is used as a curing agent, it is necessary to adjust the pH to 5 to 9, preferably 6 to 8 as the curing conditions as described above. Water-soluble polymer compound Coexistence of this suppresses or reduces the swelling of the film. [0033] Note that if the water-soluble polymer compound is not added or the pH is adjusted to a neutral range with insufficient addition, the film tends to swell, but even after the film swells. The addition of a water-soluble polymer compound reduces the swelling of the film. In order to apply the production method of the present invention to an existing production process, it is easy and preferable to adopt such an addition time.
- the water-soluble polymer compound used in the first method for producing a microcapsule according to the present invention has an electric conductivity of 0.005 to 1.2 SZm, preferably 0.0. 005-0.3SZm.
- Examples of the water-soluble polymer compound used in the method for producing the second microcapsule according to the present invention include polybulal alcohol, polybulurpyrrolidone, polyethylene oxide, and a mixture thereof. These all suppress or reduce the swelling of the film as described above, and in the present invention, the terms polybulal alcohol, polyvinylpyrrolidone and polyethylene oxide include derivatives thereof. .
- the water-soluble polymer compound may be a compound in which part or all of the water-soluble polymer compound is modified.
- the water-soluble polymer compound itself can be configured to have an appropriate ionicity, interacting with the protein film, and more effective. It is preferable because it acts on (details below).
- Examples of such an ionic group include a sulfone group, a carboxyl group, and a phosphoric acid group.
- a sulfone group a carboxyl group
- a phosphoric acid group a group selected from sulfonic acid and / or carboxylic acid-modified polybulal alcohol.
- a copolymer containing the above water-soluble high molecular compound as a polymerization unit such as a copolymer having polyvinylpyrrolidone as a polymerization unit, can be used.
- Polyvinyl pyrrolidone and derivatives thereof may act more favorably than other water-soluble polymers when using alkali-processed gelatin as a protein, and are more preferable in combination.
- the molecular weight of these water-soluble polymer compounds is not particularly limited. Molecular weight 2000-200000, preferred ⁇ or 2000-20000, for later power! Be beaten. In general, water-soluble polymer compounds having a large molecular weight increase in viscosity when used in aqueous solutions, so care must be taken because the microcapsules are excessively sheared due to the load on the stirring power and stirring during microcapsule preparation.
- Polyvinyl alcohol is not particularly limited to a completely saponified type or a partially saponified type, but a partially saponified type is preferred from the viewpoint of solubility in water.
- Microcapsules of the production process of the present invention with the use of such a relatively low electrical conductivity water-soluble polymer compound, after Gerui spoon the core cell base over preparative film, the Eta [rho For example Even in the neutral region, the film swells. Such swelling of the skin film can be evaluated by the degree of swelling. In the present invention, the degree of swelling is calculated using the following method.
- the degree of swelling (%) ⁇ (P H film volume before coating volume P H adjustment after adjustment) ZPH before adjustment of the film body volume) X 100
- the degree of swelling measured is generally from 0% to 60%, preferably from 0% to 20%, more preferably from 0% to 10%.
- the protein film swells in the neutral region because the increase in pH promotes the dissociation of the carboxyl group of the protein that constitutes the skin film. This is thought to be due to the fact that the amount of -ON increases and the carboxyl groups having the same charge are electrically repelled.
- the complex 'core cell basis method is driven by the electrical ion complex of polycation and polyanion. Protein temperature does not lead to protein dissolution because the temperature in the system is below the gel point of the protein film. However, protein molecules that are charged with a ionic character cause a phenomenon such as swelling or swelling of the protein film due to electrical repulsion. Is considered to occur.
- a first microcapsule according to the present invention comprises a protein as a film and a water-soluble polymer having an electric conductivity of 0.005 to 1.2 SZm when a 10 wt% aqueous solution is used.
- the second microcapsule according to the present invention has a water-soluble polymer whose film is selected from the group consisting of proteins, polyalbucohol, polybulupyrrolidone, polyethylene oxide, derivatives thereof, and mixtures thereof. Compound and It contains.
- These microcapsules contain a specific water-soluble polymer compound in the film, so that the swelling of the film is suppressed or reduced, and the distortion of the shape due to pH change is small.
- the microcapsules according to the present invention can be used in various applications by selecting a core material and a coating material. Specific examples include adhesives, adhesives, coloring materials, foods, pharmaceutical products, quasi drugs, fragrances, and cleaning agents. In these applications, since it is necessary to consider toxicity, it is preferable not to use toxic aldehydes such as formaldehyde and dartal aldehyde as the microcapsule material. In addition, volatilization of formaldehyde, which is a VOC, and accidents caused by incorrect usage are also assumed for display media, toys, stationery, etc., which is not preferable.
- the film does not substantially contain aldehydes having high toxicity that can cause VOCs and sick house syndrome, which are substances subject to emission control.
- a display medium or a recording material can be formed using the micro force capsule according to the present invention.
- an oily substance containing fine magnetic particles as a dispersion as a core substance, it can be used as an element of a magnetic display medium.
- a thermosensitive color-changing substance that changes color by heating is used as a core material, an element of a thermosensitive recording material can be obtained.
- a reversible feeling can be obtained by using a substance capable of color development, decoloration, and decoloration by heat, for example, a combination of an electron-accepting compound and an electron-donating color-forming compound. This can be done by forming a thermal recording material.
- a heat-sensitive recording material using a microcapsule is already known! / For example (Patent Document 7).
- aldehydes are often used to harden the protein film! Toxic and environmental considerations
- the use of such aldehydes is preferable, but as a hardener that can be used in place of aldehydes, for example, only transdaltaminase described above can be used to form a coacervate film. Distortion and film volume expansion occur. For this reason, the final microcapsule has a larger volume of coating than the core material.
- the force to arrange microcapsules on a support is usually the force between microcapsules, even if they are arranged at a high density when the film of microcapsules is expanded. A gap corresponding to the thickness of the swollen film is likely to occur, which causes a decrease in resolution and contrast.
- the microcapsules according to the present invention have a small volume of the coating compared to the volume of the core material, it is possible to arrange the core material at a high density on the support, so that the resolution and contrast are excellent.
- a magnetic display medium substantially free from harmful aldehydes can be provided.
- the microcapsules according to the present invention that can be used for such applications can be produced, for example, by the above-described method for producing microcapsules.
- the force for selecting an appropriate size according to the use of the microcapsule is generally selected such that the diameter in terms of a sphere is 0.1 to 3000 / zm, preferably 0.1 to 2000 / ⁇ ⁇ . Among these, 50 to 1000 m is preferable as a magnetic display medium, and 0.1 to LO / z m is preferable as a heat-sensitive recording material. An appropriate thickness is selected depending on the application.
- Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.3 to form a coacervate film.
- the emulsion was gradually cooled to 5 ° C while stirring to gel the film and kept stable for 30 min at 5 ° C.
- the temperature of the system was again raised to 15 ° C., and 30 parts by weight of a 10% by weight aqueous solution of sulfonic acid-modified polybulal alcohol (Nippon Gosei Chemical Co., Ltd. Gocelan L3266) was added.
- a 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 7.2, and 0.18 part by weight of transglutaminase (Actino TG-S manufactured by Ajinomoto Co., Inc.) was added. Stirring was continued for 16 hours while maintaining the temperature of the system at 15 ° C. to obtain a microcapsule dispersion in which the film was cured.
- the microcapsules obtained were mononuclear microcapsules with heat resistance and no swelling of the film.
- the final concentrations of acid-treated gelatin, sodium carboxymethylcellulose, and sulfonic acid-modified polybutyl alcohol in the aqueous solution of the system were 2.7 wt%, 0.34 wt%, and 0.91 wt%, respectively. .
- Example 1 a micro-mouth capsule was produced in the same manner except that the water-soluble polymer compound was not added.
- microcapsules were produced in the same manner as in Example 1 except that the water-soluble polymer compound and the pH adjustment value were changed to those shown in Table 1.
- the degree of swelling (%) ⁇ (P H film volume before coating volume P H adjustment after adjustment) ZPH before adjustment of the film body volume) X 100
- the film thickness is a value obtained by actually measuring a microcapsule having a core material particle size of about 500 ⁇ m with a microscope.
- the water-soluble polymer compound used in each example is as follows.
- Sulfonic acid-modified polyvinyl alcohol Goseilan manufactured by Nippon Synthetic Chemical Industry Co., Ltd. L- 3266
- Carboxylic acid-modified polyvinyl alcohol Gosena Ichinole T-330, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
- Butyl acetate Z-Buylpyrrolidone copolymer Made by ISPI Japan Ltd. PVP / VA S -630
- Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.0, thereby forming a coacervate film.
- the emulsion was gradually cooled to 5 ° C with stirring to gel the film and kept stable at 30 ° C for 5 minutes.
- the temperature of the system was again raised to 15 ° C., and 30 parts by weight of a 10% by weight aqueous solution of polybulurpyrrolidone (PVP K 15 manufactured by ISPI Japan Co., Ltd.) was added.
- a 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 7.3, and 0.18 part by weight of transdaltaminase (Ajinomoto Co., Ltd.
- microcapsule dispersion having a cured film.
- the obtained microcapsules were mononuclear microcapsules having heat resistance with little swelling of the film.
- system alkali-treated gelatin in the aqueous solution of sodium carboxymethyl cellulose, and final concentrations are poly Bulle pyrrolidone 2.73 wt 0/0, 0.34 weight 0/0, were you and 0.91 wt% .
- Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.3 to form a coacervate film.
- the emulsion was gradually cooled to 5 ° C while stirring to gel the film and kept stable for 30 min at 5 ° C. While maintaining the temperature of the system at 5 ° C., 12 parts by weight of sulfonic acid-modified polyvinyl alcohol (Nippon Synthetic Chemical Co., Ltd. Gocelan L3266) was added and completely dissolved.
- microcapsule dispersion After adding 3 parts by weight of 37% by weight formaldehyde solution (reagent manufactured by Wako Pure Chemical Industries, Ltd.) and stirring for 30 minutes, 50% by weight aqueous sodium hydroxide and sodium hydroxide solution was added to adjust the pH to 10.0. The temperature of the system was gradually raised to 50 ° C., held for 30 minutes, and then cooled to 20 ° C. with stirring to obtain a microcapsule dispersion in which the film was cured. The obtained microcapsules were mononuclear microcapsules having little heat-swelling and heat resistance.
- the final concentrations of acid-treated gelatin, sodium carboxymethylcellulose, and sulfonic acid-modified polybutyl alcohol in the aqueous solution of the system were 2.86 wt%, 0.36 wt%, and 3.8 wt%, respectively. .
- Comparative Examples 5-6 Microcapsules were produced in the same manner as in Examples 10 and 11 except that the water-soluble polymer compound was not added and the pH adjustment value was as shown in Table 2.
- a plastic dispersion in which an oil-based plastic liquid composed mainly of fine magnetic particles and isoparaffin (Esoso M, manufactured by Ethso Chemical Co., Ltd.) is used as a core material, and the system temperature is kept at 40 ° C.
- the SZOZW emulsion was emulsified and dispersed in an aqueous solution that was uniformly mixed with 90 parts by weight of an acid-treated gelatin aqueous solution (AP200 manufactured by Futsubi Co., Ltd.) and 120 parts by weight of 40 ° C hot water (ion-exchanged water). Formed.
- the temperature of the system was again raised to 15 ° C., and 30 parts by weight of a 10% by weight aqueous solution of sulfonic acid-modified polybulal alcohol (Goseiran L3266, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) was added. A 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 6.8, and 0.18 parts by weight of transglutaminase (Actino TG-S manufactured by Ajinomoto Co., Inc.) was added. Stirring was continued for 16 hours while maintaining the temperature of the system at 15 ° C to obtain a microcapsule dispersion liquid with a cured film.
- sulfonic acid-modified polybulal alcohol Goseiran L3266, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
- a 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 6.8, and 0.18 parts by weight of transglutaminase (Actino TG
- the obtained microcapsule dispersion was coated with a 125 ⁇ m thick PET film as a support to form a magnetic display medium.
- the obtained magnetic display medium had sufficient resolution.
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Abstract
Description
明 細 書 Specification
マイクロカプセルの製造法ならびにマイクロカプセル及びそれを用いた磁 気表示媒体 Microcapsule manufacturing method, microcapsule and magnetic display medium using the same
技術分野 Technical field
[0001] 本発明は、マイクロカプセルの製造法、およびそれによつて製造されたマイクロカブ セルに関するものである。より詳しくは、コンプレックス 'コアセルべーシヨン法を利用し たマイクロカプセルの製造法であって、マイクロカプセルの製造時に特定の水溶性高 分子化合物を共存させるマイクロカプセルの製造法、並びに、皮膜としてタンパク質 と特定の水溶性高分子化合物を含むマイクロカプセルに関するものである。 [0001] The present invention relates to a method for producing a microcapsule and a microcapsule produced thereby. More specifically, it is a method for producing a microcapsule using a complex 'coacervation method, in which a specific water-soluble high-molecular compound is allowed to coexist at the time of producing the microcapsule, and a protein as a coating. The present invention relates to a microcapsule containing a specific water-soluble polymer compound.
本発明は、さらにそのようなマイクロカプセルを具備してなる磁気表示媒体等の記 録材料にも関するものである。 The present invention further relates to a recording material such as a magnetic display medium comprising such a microcapsule.
背景技術 Background art
[0002] 従来、マイクロカプセルは種々の用途に応用されており、その製造法に関しても多 くの提案がなされている。中でもコンプレックス.コアセルべーシヨン法は工業的に応 用されているマイクロカプセル化法の一つとして挙げられる。 [0002] Conventionally, microcapsules have been applied to various uses, and many proposals have been made regarding their production methods. Among them, the complex coacervation method is one of the microencapsulation methods applied industrially.
[0003] 一般的なコンプレックス 'コアセルべーシヨン法は、以下のような処理によってマイク 口カプセルを製造するものである。 [0003] The general complex 'coacervation method is to manufacture a microphone mouth capsule by the following process.
(1)皮膜物質 (ポリカチオン)を含む水溶液中に芯物質 (油性物質)を分散させ、油滴 が水溶液中に分散した oZwェマルジヨンとする。 (1) Disperse the core material (oil-based material) in an aqueous solution containing the coating material (polycation) to obtain oZw emulsion in which oil droplets are dispersed in the aqueous solution.
(2)ェマルジヨンにポリア-オンを添カ卩して混合し、酸を添カ卩して pHを 3〜5程度に調 整する。これによりコアセルべーシヨンが生じ、コアセルべート皮膜が形成される。 (2) Add the polyion to the emulsion and mix, and add the acid to adjust the pH to about 3-5. As a result, coacervation occurs and a coacervate film is formed.
(3)温度を低温にしてコアセルべート滴の皮膜をゲルイ匕させ、さらに硬化剤を添加し て皮膜を硬化 (架橋および Zまたは変性)させる。 (3) The temperature of the coacervate droplet is reduced at a low temperature, and the coating is cured (cross-linked and Z or modified) by adding a curing agent.
[0004] このような方法でマイクロカプセルの皮膜に硬化剤として用いられるのはホルムアル デヒドやダルタルアルデヒド等のアルデヒド類が一般的であった。し力し、アルデヒド 類は効果的な硬化剤であるが、毒性の観点や環境への配慮の観点力 使用すること が好ましくない。ホルムアルデヒド、ダルタルアルデヒドは共に PRTR法第 1種指定化 学物質に指定されており、特にホルムアルデヒドは、近年シックハウス症候群の原因 物質として関連性が疑われており、更に揮発性有機化合物 (以下、 VOCという)とし て排出規制対象物質に位置付けられて 、る。 [0004] Aldehydes such as formaldehyde and dartalaldehyde are generally used as a curing agent for the microcapsule film by such a method. However, aldehydes are effective curing agents, but it is not preferable to use them from the viewpoints of toxicity and environmental considerations. Both formaldehyde and dartalaldehyde are designated as PRTR Class 1 In particular, formaldehyde has been suspected of being a causative agent of sick house syndrome in recent years, and is also regarded as an emission-regulated substance as a volatile organic compound (hereinafter referred to as VOC). .
[0005] このためにアルデヒド類に代わる硬ィ匕剤の種々の検討がなされて!/、る。その代表的 なものとしてトランスダルタミナーゼが挙げられる(特許文献 1〜3)。ところが、本発明 者の検討によれば、タンパク質皮膜のコアセルべーシヨン及びコアセルべート皮膜の ゲル化は酸性領域、すなわち低 pHで行う必要があるのに対して、トランスグルタミナ ーゼの硬化反応は pH5〜9の比較的高!、pHで行う必要がある。このような高!、pH 領域ではタンパク質皮膜の著しい膨潤が起こり、ひいてはカプセルの体積膨張によ る形状の歪み、製造工程中のカプセル分散液の増粘、カプセル化後の加工性低下 、芯物質の保持能力低下などの問題が起こることがある。 [0005] For this reason, various studies on hardeners that replace aldehydes have been made! A typical example is transdaltaminase (Patent Documents 1 to 3). However, according to the study by the present inventor, the gelation of the coacervation of the protein film and the coacervate film needs to be performed in the acidic region, that is, at a low pH, whereas the hardening of transglutaminase. The reaction must be carried out at a relatively high pH of 5-9! In such a high pH range, the protein film significantly swells, resulting in distortion of the shape due to capsule volume expansion, thickening of the capsule dispersion during the manufacturing process, reduced processability after encapsulation, core material Problems such as a decrease in retention capacity may occur.
[0006] このような皮膜の膨潤を防ぐための技術も検討されて 、る (特許文献 4または 5)。こ れらの方法は、オリフィス法やシンプルコアセルべーシヨン法の一種である塩析法を 用いた例であり、トランスダルタミナーゼによる皮膜の硬化に際して、皮膜の膨潤を抑 制するためにリン酸塩、メタリン酸塩、硫酸塩、酢酸塩等の電解質を共存させるもの である。シンプルコアセルべーシヨン法は皮膜物質を良溶媒に溶解した溶液に芯物 質を乳化'分散した後、塩や皮膜物質の貧溶媒を添加することにより、皮膜物質の溶 解度を減少させ、芯物質の周囲に壁膜を形成させる方法である。これに対し、コンプ レックス ·コアセルべーシヨン法は皮膜物質にポリカチオン、及びポリア-オンを用い た電気的相互作用により壁膜を形成させる方法であるため、製法として大きく異なる 。また、前述のような電解質を用いた場合には、マイクロカプセルの使用に先立って 電解質の除去 (脱塩工程)が必要となる場合がある。すなわちマイクロカプセルを磁 気表示媒体ゃ感熱性記録材料等の表示媒体として利用するに際し、支持体上にマ イク口カプセルを塗布 ·配列させる場合、マイクロカプセル分散液を支持体上にその まま塗布 ·乾燥を行うと溶解して!/、た塩等は表示媒体中に固形物として析出し、表示 媒体としての視認性に悪影響を与えることがある。このような場合には脱塩工程により 塩の除去を行うことが一般的である。さらに、コンプレックス 'コアセルべーシヨン法で は皮膜形成後に添加する必要があるため、必ずしも適した方法とはいえない。 [0007] また、コンプレックス 'コアセルべーシヨン法を広 、pH領域で行うことを可能とするた めに、非イオン系水溶性高分子化合物を添加剤として用いる方法が検討されて 、る[0006] Techniques for preventing such swelling of the film have also been studied (Patent Document 4 or 5). These methods are examples using the salting-out method, which is a kind of orifice method or simple coacervation method, and in order to suppress the swelling of the film when the film is cured with transdaltaminase. Electrolytes such as acid salts, metaphosphates, sulfates and acetates coexist. In the simple coacervation method, after the core material is emulsified and dispersed in a solution in which the film material is dissolved in a good solvent, the solubility of the film material is reduced by adding a poor solvent such as salt or film material. In this method, a wall film is formed around the core material. On the other hand, the complex coacervation method is a method for forming a wall film by an electrical interaction using a polycation and polyion as a coating material, and thus is greatly different as a manufacturing method. In addition, when an electrolyte as described above is used, it may be necessary to remove the electrolyte (desalting step) before using the microcapsules. That is, when the microcapsule is used as a display medium such as a magnetic display medium or a heat-sensitive recording material, when the microcapsule capsule is applied and arranged on the support, the microcapsule dispersion is applied as it is on the support. When dried, the! /, Salt, etc. may precipitate as a solid in the display medium, which may adversely affect the visibility of the display medium. In such a case, it is common to remove the salt by a desalting step. Furthermore, the complex coacervation method is not necessarily a suitable method because it needs to be added after film formation. [0007] In addition, a method using a nonionic water-soluble polymer compound as an additive has been studied in order to enable the complex coacervation method to be performed in a wide pH range.
(特許文献 6)。この方法では、各種の非イオン系水溶性高分子化合物を添加してい る力 皮膜の硬化時における膨潤抑制につ 、ては触れられて 、な 、。 (Patent Document 6). In this method, the suppression of swelling at the time of curing of the force film to which various nonionic water-soluble polymer compounds are added is mentioned.
[0008] 一方、マイクロカプセルを利用した磁気表示媒体ゃ感熱性記録材料も検討されて いる(特許文献 7)。しかし、これらの材料は、従来の方法により製造されたマイクロ力 プセルを用いるものであり、有害なアルデヒド類を含んだマイクロカプセルが用いられ るのが一般的であった。 [0008] On the other hand, a magnetic display medium using microcapsules has also been studied (Patent Document 7). However, these materials use micro force capsules manufactured by conventional methods, and microcapsules containing harmful aldehydes are generally used.
特許文献 1:特開平 10— 249184号公報 Patent Document 1: Japanese Patent Laid-Open No. 10-249184
特許文献 2 :特開平 02— 086741号公報 Patent Document 2: Japanese Patent Laid-Open No. 02-086741
特許文献 3:特開平 05 - 292899号公報 Patent Document 3: Japanese Patent Laid-Open No. 05-292899
特許文献 4:特開平 09 - 248137公報 Patent Document 4: Japanese Patent Laid-Open No. 09-248137
特許文献 5 :特開 2000— 079337号公報 Patent Document 5: JP 2000-079337
特許文献 6:特開昭 57— 171432号公報 Patent Document 6: Japanese Unexamined Patent Publication No. 57-171432
特許文献 7 :特開 2001— 075510号公報 Patent Document 7: Japanese Unexamined Patent Application Publication No. 2001-075510
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0009] 本発明は、従来用いられていた高い有害性を有するアルデヒド類を使用せず、か つ磁気表示媒体等の表示媒体に適した、皮膜の膨潤が少な 、マイクロカプセルを製 造する方法を提供しょうとするものである。 [0009] The present invention provides a method for producing a microcapsule that does not use a highly harmful aldehyde that has been conventionally used and is suitable for a display medium such as a magnetic display medium and has a small film swelling. Is intended to provide.
課題を解決するための手段 Means for solving the problem
[0010] 本発明によるマイクロカプセルの製造法は、コンプレックス 'コアセルべーシヨン法を 用いる、タンパク質皮膜を有するマイクロカプセルを製造するに際し、 10重量%水溶 液としたときの電気伝導度が 0. 005〜1. 2SZmである水溶性高分子化合物を共存 させること、を特徴とするちのである。 [0010] The method for producing a microcapsule according to the present invention is such that, when producing a microcapsule having a protein film using a complex 'coacervation method, the electrical conductivity when a 10 wt% aqueous solution is used is 0.005- 1. It is characterized by the coexistence of a 2SZm water-soluble polymer compound.
[0011] また、本発明によるもうひとつのマイクロカプセル製造法は、コンプレックス 'コアセ ルベーシヨン法を用いてタンパク質皮膜を有するマイクロカプセルを製造するに際し 、ポリビュルアルコール、ポリビュルピロリドン、ポリエチレンオキサイド、およびそれら の誘導体、ならびにそれらの混合物からなる群から選択される水溶性高分子化合物 を共存させること、を特徴とするものである。 [0011] In addition, another method for producing microcapsules according to the present invention includes the production of a microcapsule having a protein film using a complex 'core cell basing method, and polybutyl alcohol, polybutylpyrrolidone, polyethylene oxide, and the like. And a water-soluble polymer compound selected from the group consisting of a mixture thereof and a mixture thereof.
[0012] さらに本発明における他のマイクロカプセルの製造法は、前記の方法においてタン ノ ク質皮膜の硬化剤がトランスダルタミナーゼであるものである。 [0012] Further, another method for producing a microcapsule according to the present invention is that in the above method, the curing agent for the protein film is transdaltaminase.
[0013] また、本発明によるマイクロカプセルは、皮膜が、タンパク質と、 10重量%水溶液と したときの電気伝導度が 0. 005〜1. 2SZmである水溶性高分子化合物とを含んで なること、を特徴とするものである。 [0013] In addition, the microcapsule according to the present invention includes a film containing a protein and a water-soluble polymer compound having an electric conductivity of 0.005 to 1.2 SZm when a 10 wt% aqueous solution is used. , Is characterized by.
[0014] また、本発明によるもうひとつのマイクロカプセルは、皮膜が、タンパク質と、ポリビ- ルアルコール、ポリビュルピロリドン、ポリエチレンオキサイド、およびそれらの誘導体[0014] Further, in another microcapsule according to the present invention, the film has a protein, polyvinyl alcohol, polybutylpyrrolidone, polyethylene oxide, and derivatives thereof.
、ならびにそれらの混合物からなる群から選択される水溶性高分子化合物とを含ん でなること、を特徴とするものである。 And a water-soluble polymer compound selected from the group consisting of mixtures thereof.
[0015] さらに、本発明による磁気表示媒体は、前記のマイクロカプセルを具備してなることFurthermore, a magnetic display medium according to the present invention comprises the above microcapsule.
、を特徴とするものである。 , Is characterized by.
発明の効果 The invention's effect
[0016] 本発明によれば、 VOCとして、またシックハウス症候群の原因となりうる高い有害性 を有するアルデヒド類を使用せずに形状の膨張や歪みの少ないマイクロカプセルを 製造することができる。そして、この方法により得られたマイクロカプセルを用いること により、有害物質を含まない上、解像度に優れた表示媒体または記録材料を形成さ せることができる。 [0016] According to the present invention, it is possible to produce a microcapsule with less shape expansion and distortion without using a highly harmful aldehyde that can cause sick house syndrome as a VOC. By using the microcapsules obtained by this method, it is possible to form a display medium or recording material that does not contain harmful substances and has excellent resolution.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0017] マイクロカプセルの製诰法 [0017] Manufacturing method of microcapsule
本発明によるマイクロカプセルの製造法はコンプレックス 'コアセルべーシヨン法、を 用いるものであり、タンパク質皮膜を硬化 (架橋および zまたは変性)させるに際し、 水溶性高分子化合物を共存させることを特徴とする。本発明の方法を製造工程の順 序に従って説明すると以下の通りである。 The method for producing a microcapsule according to the present invention uses a complex 'coacervation method', and is characterized in that a water-soluble polymer compound is allowed to coexist when a protein film is cured (crosslinked and z-modified). The method of the present invention will be described in accordance with the order of the production process as follows.
[0018] まず、皮膜物質を含む水溶液中に芯物質 (油性物質)を分散させ、油滴が水溶液 中に分散した oZwェマルジヨンを形成させる。 [0018] First, a core substance (oil-based substance) is dispersed in an aqueous solution containing a film substance to form an oZw emulsion in which oil droplets are dispersed in the aqueous solution.
[0019] 用いられる芯物質は、 目的とするマイクロカプセルに応じて任意に選択される。例え ば粘着剤、接着剤、色材などが挙げられる。また、表示媒体の素子等、例えば磁気 表示媒体の微小磁性粒子などを分散物として含む油性物質、または加熱により変色 する感熱記録材料を用いることもできる。また、そのほか食品、医薬品、医薬部外品、 香料、洗浄剤等、水に不混和なものを芯物質とすることができる。 [0019] The core material to be used is arbitrarily selected according to the target microcapsule. example Examples thereof include pressure-sensitive adhesives, adhesives, and coloring materials. It is also possible to use a display medium element or the like, for example, an oily substance containing fine magnetic particles of a magnetic display medium or the like as a dispersion, or a heat-sensitive recording material that changes color by heating. In addition, foods, pharmaceuticals, quasi-drugs, fragrances, detergents, etc. that are immiscible with water can be used as the core substance.
[0020] 皮膜物質は、ポリカチオンとして等電点を有する、ゲル化し得る親水性コロイドが使 用され、一般に水溶性タンパク質が用いられる。より具体的にはゼラチン、寒天、カゼ イン、大豆蛋白、コラーゲン、アルブミンなどが挙げられる。中でも酸処理ゼラチン、ァ ルカリ処理ゼラチン等のゼラチンが好ましぐ更に酸処理ゼラチンを用いることが最も 好ましい。 [0020] As the coating substance, a hydrophilic colloid having an isoelectric point as a polycation and capable of gelling is used, and a water-soluble protein is generally used. More specifically, gelatin, agar, casein, soy protein, collagen, albumin and the like can be mentioned. Of these, gelatin such as acid-treated gelatin and alkali-treated gelatin is preferred, and acid-treated gelatin is most preferred.
[0021] 芯物質を皮膜物質を含む水溶液中に分散させるには、通常水溶液中に芯物質を 添加し、撹拌や超音波照射などの方法を用いることができる。芯物質、皮膜物質の濃 度は、 目的とするマイクロカプセルに求められる性質や形状によって任意に選択され る。また、分散により得られる芯物質の液滴の大きさは、最終的に得られるマイクロ力 プセルの大きさに関係する。マイクロカプセルの大きさはその目的に応じて選択され 、ェマルジヨンの液滴の大きさがほぼマイクロカプセルの粒子径として反映される。最 終的なマイクロカプセルの大きさ、具体的には球換算の直径が一般に 0. 1-3000 /z m、好ましく ίま 0. 1〜2000 111、更に好ましく【ま0. 1〜: LOOO /z mに応じた油滴力 S 得られるように分散を行う。 [0021] In order to disperse the core substance in the aqueous solution containing the coating substance, it is possible to add a core substance to the aqueous solution and use a method such as stirring or ultrasonic irradiation. The concentration of the core material and the coating material is arbitrarily selected according to the properties and shape required for the target microcapsule. In addition, the size of the core material droplet obtained by the dispersion is related to the size of the micro force capsule finally obtained. The size of the microcapsules is selected according to the purpose, and the size of the emulsion droplets is substantially reflected as the particle size of the microcapsules. The final size of the microcapsule, specifically the diameter in terms of a sphere, is generally 0.1 to 3000 / zm, preferably ί or 0.1 to 2000 111, and more preferably 0.1 to LOOO / zm. Dispersion is performed to obtain oil droplet force S according to
[0022] 続いて得られた OZWェマルジヨンにポリア-オンを混合し、均一とした後に pHを 酸性にしてコアセルべート皮膜を形成させる。 Subsequently, Polyon is mixed with the obtained OZW emulsion to make it uniform, and then the pH is acidified to form a coacervate film.
[0023] 用いられるポリア-オンは、必要に応じて選択される力 具体的にはアラビアゴム、 カルボキシメチルセルロースナトリウム、アルギン酸ナトリウム、ポリビニルベンゼンス ルホン酸ナトリウム、ポリビニルメチルエーテル ·無水マレイン酸共重合体などが挙げ られる。これらのうち、アラビアゴムやカルボキシメチルセルロースナトリウムが好適に 用いられる。さらにその中では、アラビアゴムは 100 m以上の比較的大きい粒径の ェマルジヨンに対して、コアセルべート皮膜の形成能がやや劣る傾向にある力 カル ボキシメチルセルロースナトリウムはこのような大粒径のェマルジヨンに対しても十分 なコアセルべート皮膜を容易に形成することができるので特に好ま U、。 [0024] ポリア-オンを混合した後、ェマルジヨンの pHは酸性、例えば pH3〜5、好ましくは 4〜4. 5、に調整される。このときに用いられる酸は、芯物質や皮膜材料の性質を損 なわないものを選択することが好ましい。一般には酢酸、クェン酸、コハク酸、シユウ 酸、乳酸、サリチル酸等の有機酸、塩酸、硫酸、リン酸等の無機酸が用いられる。 [0023] The polyone used is a force selected as necessary. Specifically, gum arabic, sodium carboxymethylcellulose, sodium alginate, sodium polyvinylbenzene sulfonate, polyvinyl methyl ether / maleic anhydride copolymer, etc. Is mentioned. Of these, gum arabic and sodium carboxymethyl cellulose are preferably used. Among them, gum arabic has a tendency to be slightly inferior in its ability to form a coacervate film against emulsions with a relatively large particle size of 100 m or more. Carboxymethyl cellulose sodium has such a large particle size. U, especially preferred because it can easily form a sufficient coacervate film for the emulsion. [0024] After the polyion is mixed, the pH of the emulsion is adjusted to an acidity, for example, pH 3 to 5, preferably 4 to 4.5. As the acid used at this time, it is preferable to select an acid which does not impair the properties of the core material and the coating material. In general, organic acids such as acetic acid, succinic acid, succinic acid, oxalic acid, lactic acid and salicylic acid, and inorganic acids such as hydrochloric acid, sulfuric acid and phosphoric acid are used.
[0025] コアセルべート皮膜が形成されたェマルジヨンを、皮膜のゲル化を行うために引き 続き冷却する。通常はェマルジヨンを 5〜25°C、好ましくは 5〜10°C、に冷却して皮 膜をゲル化させる。 [0025] The emulsion on which the coacervate film is formed is subsequently cooled in order to gel the film. Usually, the emulsion is cooled to 5 to 25 ° C., preferably 5 to 10 ° C. to gel the skin.
[0026] ゲルイ匕した皮膜を硬化させるために、続、てェマルジヨンに硬ィ匕剤を混合する。硬 ィ匕剤としては従来知られている任意の硬化剤、例えばトランスグルタミナーゼ、ホルム アルデヒド、ダルタルアルデヒド、ミヨウバン、没食子酸、タンニン酸などが挙げられる。 これらのうち、ホルムアルデヒドやダルタルアルデヒド等のアルデヒド類は毒性の観点 や環境への配慮の観点から使用することが好ましくない。ホルムアルデヒド、ダルタル アルデヒドは共に PRTR法第 1種指定ィ匕学物質に指定されており、特にホルムアル デヒドは、近年シックハウス症候群の原因物質として関連性が疑われており、更に VO Cとして排出規制対象物質に位置付けられて 、る。 [0026] In order to cure the gelled film, a hardener is subsequently mixed into the emulsion. Examples of the hardener include conventionally known hardeners such as transglutaminase, formaldehyde, dartalaldehyde, amyoban, gallic acid, and tannic acid. Of these, aldehydes such as formaldehyde and dartal aldehyde are not preferably used from the viewpoints of toxicity and environmental considerations. Both formaldehyde and dartal aldehyde have been designated as PRTR Class 1 Designated Chemical Substances. Formaldehyde, in particular, has recently been suspected of being a causative agent of sick house syndrome, and is also subject to emission control as VOC. It is positioned in
[0027] 一般に硬化剤として毒性や環境へ負荷の少な!/、硬化剤を用いることが好ましぐ具 体的には、トランスグルタミナーゼ、ミヨウバン、没食子酸、タン-ン酸等を用いること が好ましい。ミヨウバン、没食子酸、タンニン酸等の硬化剤も毒性や環境への負荷の 点で問題な 、が、硬化能の不十分や着臭等の観点カゝら特にトランスダルタミナーゼ を用いることが好ましい。トランスダルタミナーゼは中性、具体的には pH5〜9の領域 で高 ヽ活性を発揮する酵素であるため、トランスダルタミナーゼを用いた硬化反応は pH5〜9、好ましくは 6〜8の領域で行うのが一般的である。また、アルデヒド類を硬化 剤として用いる場合にも迅速な反応を進行させる為には pHをアルカリ性、具体的に は pH9以上とする必要がある。 [0027] Generally, it is preferable to use a curing agent that has low toxicity and a low environmental burden as a curing agent. Specifically, it is preferable to use transglutaminase, myoban, gallic acid, tannic acid, or the like. . Curing agents such as myoban, gallic acid, and tannic acid are also problematic in terms of toxicity and environmental load, but it is particularly preferable to use transdaltaminase from the viewpoint of insufficient curability and odor. . Since transdaltaminase is an enzyme that exhibits neutrality, specifically high pH activity in the region of pH 5-9, the curing reaction using transdaltaminase is pH 5-9, preferably 6-8. It is common to do this. Even when aldehydes are used as curing agents, the pH needs to be alkaline, specifically, pH 9 or higher in order to allow rapid reaction.
[0028] このように皮膜を硬化させた後、必要に応じて濾過やデカンテーシヨン、乾燥等の 操作により目的のマイクロカプセルを得ることができる。 [0028] After the coating is cured in this way, the desired microcapsules can be obtained by operations such as filtration, decantation, and drying as necessary.
[0029] 本発明によるマイクロカプセルの製造法は、前記したコンプレックス 'コアセルべ一 シヨン法において、水溶性高分子化合物を共存させることを特徴とする。特にコアセ ルベート皮膜を形成させた後、 pHを調整してカゝら皮膜を硬化させる場合には、 pHを 任意の反応条件に変化させる前までの段階で、水溶性高分子化合物を系に導入す ることが好ましい。 [0029] The method for producing a microcapsule according to the present invention is characterized in that a water-soluble polymer compound is allowed to coexist in the above-described complex 'core cell basis method. Especially the core If the film is cured by adjusting the pH after forming the rubeto film, the water-soluble polymer compound is introduced into the system before the pH is changed to the desired reaction conditions. It is preferable.
[0030] 本発明によるマイクロカプセルの製造法にぉ 、ては、水溶性高分子化合物を共存 させる方法は任意である力 水溶性高分子化合物、またはその水溶液を系に添加す るのが一般的である。水溶性高分子化合物の添加時期は特に制限されない。すなわ ち、芯物質を分散させる前の水溶性タンパク質を含む水溶液に予め添加しておくこと も、またポリア-オン添加の前後における任意の時期に添加することもできる。更に、 硬化剤を添加した後の膨潤皮膜を有するマイクロカプセル分散液に前記水溶性高 分子化合物を添加しても皮膜の収縮効果がある。し力しながら、水溶性高分子化合 物を添加することによる水溶液の粘度上昇、皮膜膨潤による分散液の粘度上昇、コ ァセルペート条件の変化等の観点から、水溶性高分子化合物はコアセルペート皮膜 形成後の時点で添加することが好まし 、。特にコアセルべート皮膜をゲルイ匕させた後 、 pHを調整する場合は、その前に水溶性高分子化合物を添加しておくことが好まし い。ゲル膨潤による粘度上昇が所望の範囲を超えると、撹拌条件を維持するのに、よ り大きなせん断力を掛ける必要があり、せん断力が強すぎるとカプセル皮膜の破壊に もつながり好ましくないからである。 [0030] In the method for producing microcapsules according to the present invention, the method in which the water-soluble polymer compound is allowed to coexist is optional. The water-soluble polymer compound or an aqueous solution thereof is generally added to the system. It is. The addition timing of the water-soluble polymer compound is not particularly limited. That is, it can be added in advance to an aqueous solution containing a water-soluble protein before the core substance is dispersed, or can be added at any time before and after the addition of polyion. Furthermore, even if the water-soluble high molecular weight compound is added to the microcapsule dispersion having a swollen film after the addition of the curing agent, the film has a shrinking effect. However, from the viewpoint of increasing the viscosity of the aqueous solution by adding a water-soluble polymer compound, increasing the viscosity of the dispersion due to film swelling, and changing the coacervate conditions, the water-soluble polymer compound is used after the formation of the coacervate film. It is preferable to add at the time of. In particular, when adjusting the pH after gelling the coacervate film, it is preferable to add a water-soluble polymer compound before that. If the increase in viscosity due to gel swelling exceeds the desired range, it is necessary to apply a greater shearing force to maintain the stirring conditions. If the shearing force is too strong, the capsule film may be destroyed, which is not preferable. .
[0031] また、 pH上昇に伴い、コアセルべート皮膜が膨潤する傾向が強いが、本発明にお ける水溶性高分子化合物は皮膜の膨潤を抑制または軽減するので、硬化条件を整 えるために pHを調整する場合には、調整前に水溶性高分子化合物を添加すること が特に好ましい。従って、最も好ましいのは、ポリア-オンを添加した後、系内にコア セルべート皮膜の形成及びゲルィ匕後であって、皮膜を硬化させるために pH調整剤 および Zまたは硬化剤を添加する前である。このような時期に水溶性高分子化合物 を添加することで、水溶性高分子化合物がコアセルペート皮膜の形成に影響を与え ず、さらにコアセルべート皮膜の表面が有効に高分子化合物により処理される。 [0031] Although the coacervate film has a strong tendency to swell as the pH increases, the water-soluble polymer compound in the present invention suppresses or reduces the swelling of the film, so that the curing conditions are adjusted. When adjusting the pH, it is particularly preferable to add a water-soluble polymer compound before the adjustment. Therefore, it is most preferable to add a pH adjuster and Z or a curing agent to cure the coating after the formation of coacervate coating and gelation in the system after adding poly-on. Before. By adding the water-soluble polymer compound at such time, the water-soluble polymer compound does not affect the formation of the coacervate film, and the surface of the coacervate film is effectively treated with the polymer compound. .
[0032] また、トランスダルタミナーゼを硬化剤として用いる場合には、硬化条件として前記 のように pHを 5〜9、好ましくは 6〜8に調整することが必須となる力 水溶性高分子 化合物の共存により、皮膜の膨潤が抑制または軽減される。 [0033] なお、仮に水溶性高分子化合物を添加しないか添カ卩が不十分なまま pHを中性域 に調整した場合、皮膜の膨潤が起こりやすいが、皮膜が膨潤した後であっても水溶 性高分子化合物の添加によって皮膜の膨潤が軽減される。既存の製造工程に対し て本発明の製造法を適用するには、このような添加時期を採用することも容易であつ て好ましい。 [0032] Further, when transdaltaminase is used as a curing agent, it is necessary to adjust the pH to 5 to 9, preferably 6 to 8 as the curing conditions as described above. Water-soluble polymer compound Coexistence of this suppresses or reduces the swelling of the film. [0033] Note that if the water-soluble polymer compound is not added or the pH is adjusted to a neutral range with insufficient addition, the film tends to swell, but even after the film swells. The addition of a water-soluble polymer compound reduces the swelling of the film. In order to apply the production method of the present invention to an existing production process, it is easy and preferable to adopt such an addition time.
[0034] 本発明による第一のマイクロカプセルの製造法に用いられる水溶性高分子化合物 は、 10重量%水溶液としたときの電気伝導度が 0. 005〜1. 2SZmであり、好ましく は 0. 005〜0. 3SZmである。 [0034] The water-soluble polymer compound used in the first method for producing a microcapsule according to the present invention has an electric conductivity of 0.005 to 1.2 SZm, preferably 0.0. 005-0.3SZm.
[0035] また、本発明による第二のマイクロカプセルの製造法に用いられる水溶性高分子化 合物としては、ポリビュルアルコール、ポリビュルピロリドン、ポリエチレンオキサイド、 およびそれらの混合物が挙げられる。これらはいずれも、前記したような皮膜の膨潤 を抑制または軽減するものであり、本発明にお 、ては上記のポリビュルアルコール、 ポリビニルピロリドンおよびポリエチレンオキサイドとの用語はその誘導体を含むもの とする。 [0035] Examples of the water-soluble polymer compound used in the method for producing the second microcapsule according to the present invention include polybulal alcohol, polybulurpyrrolidone, polyethylene oxide, and a mixture thereof. These all suppress or reduce the swelling of the film as described above, and in the present invention, the terms polybulal alcohol, polyvinylpyrrolidone and polyethylene oxide include derivatives thereof. .
[0036] 水溶性高分子化合物は、その一部または全部が変性されたィ匕合物であってもよい 。特にイオン性基を含む化学種によって適度に変性された場合においては、水溶性 高分子化合物自体が適度なイオン性を有する構成とすることができ、タンパク質皮膜 との相互作用が生じて、より有効に作用するので好ましい (詳細後記)。 [0036] The water-soluble polymer compound may be a compound in which part or all of the water-soluble polymer compound is modified. In particular, when it is appropriately denatured by a chemical species containing an ionic group, the water-soluble polymer compound itself can be configured to have an appropriate ionicity, interacting with the protein film, and more effective. It is preferable because it acts on (details below).
[0037] そのようなイオン性の基としては、スルホン基、カルボキシル基、リン酸基、などが挙 げられる。本発明によるマイクロカプセルの製造法においては、スルホン酸および/ またはカルボン酸変性されたポリビュルアルコール力 選ばれる 1または 2以上が水 溶性高分子化合物として特に好まし 、。 [0037] Examples of such an ionic group include a sulfone group, a carboxyl group, and a phosphoric acid group. In the method for producing a microcapsule according to the present invention, one or two or more selected from sulfonic acid and / or carboxylic acid-modified polybulal alcohol is particularly preferable as the water-soluble polymer compound.
[0038] また、ポリビニルピロリドンを重合単位として有する共重合体など、前記の水溶性高 分子化合物を重合単位として含む共重合体も用いることができる。ポリビニルピロリド ンおよびその誘導体は、タンパク質としてアルカリ処理ゼラチンを用いる際に、他の 水溶性高分子に比較してより好適に作用する場合があり、その組合せにおいて、より 好ましい。 [0038] Also, a copolymer containing the above water-soluble high molecular compound as a polymerization unit, such as a copolymer having polyvinylpyrrolidone as a polymerization unit, can be used. Polyvinyl pyrrolidone and derivatives thereof may act more favorably than other water-soluble polymers when using alkali-processed gelatin as a protein, and are more preferable in combination.
[0039] これらの水溶性高分子化合物の分子量は特に限定されないが、一般に重量平均 分子量力 2000〜200000、好まし <ίま 2000〜20000、のちの力用!ヽられる。通常、 分子量の大きな水溶性高分子化合物は水溶液とした時の粘度が大きくなることから、 マイクロカプセル調製時における撹拌動力に対する負荷や撹拌によりマイクロカプセ ルに対する過度のせん断が生じるため注意を要する。また、ポリビニルアルコールは 、完全ケン化型でも部分ケン化型でも特に限定されないが、水に対する溶解性の観 点から部分ケンィ匕型の方が好まし 、。 [0039] The molecular weight of these water-soluble polymer compounds is not particularly limited. Molecular weight 2000-200000, preferred <ί or 2000-20000, for later power! Be beaten. In general, water-soluble polymer compounds having a large molecular weight increase in viscosity when used in aqueous solutions, so care must be taken because the microcapsules are excessively sheared due to the load on the stirring power and stirring during microcapsule preparation. Polyvinyl alcohol is not particularly limited to a completely saponified type or a partially saponified type, but a partially saponified type is preferred from the viewpoint of solubility in water.
[0040] 本発明のマイクロカプセルの製造法においては、このように比較的低い電気伝導 度の水溶性高分子化合物を用いることで、コアセルべート皮膜をゲルイ匕した後、例え ば ΡΗを中性領域にした場合であっても皮膜の膨潤が起こりに《なる。このような皮 膜の膨潤は、膨潤度により評価することができる。本発明において、膨潤度とは、以 下の方法を用いて算出したものである。 In [0040] Microcapsules of the production process of the present invention, with the use of such a relatively low electrical conductivity water-soluble polymer compound, after Gerui spoon the core cell base over preparative film, the Eta [rho For example Even in the neutral region, the film swells. Such swelling of the skin film can be evaluated by the degree of swelling. In the present invention, the degree of swelling is calculated using the following method.
1) 撹拌しているゲルィ匕終了後のマイクロカプセル分散液 (ρΗ=4. 3)から一定重 量採取し、規定の遠沈管(内径 14mm、高さ 105mm:IWAKI GLASS リム付 · 16 . 5 X 105mZm)を用いて遠心機 (株式会社コクサン製 遠心機 H— 18)にて 2000 rpm、 lminで遠心分離を行い、マイクロカプセル層と水溶液層に分離する。 1) A constant weight is taken from the microcapsule dispersion (ρΗ = 4.3) after the agitation of gel 匕, and the prescribed centrifuge tube (inner diameter 14 mm, height 105 mm: with IWAKI GLASS rim · 16.5 X Using a centrifuge (Centrifuge H-18, manufactured by Kokusan Co., Ltd.), centrifuge at 2000 rpm and lmin to separate into a microcapsule layer and an aqueous solution layer.
2) 分離したマイクロカプセル層の長さを測定し、遠沈管の内径力 算出した面積の 積よりマイクロカプセル層の体積とする。 2) Measure the length of the separated microcapsule layer, and calculate the volume of the microcapsule layer from the product of the calculated inner diameter force of the centrifuge tube.
3) 採取したマイクロカプセル分散液重量と配合比力 分散液中における芯物質の 体積を算出し、マイクロカプセル層の体積の差により、 pH調整前のマイクロカプセル 皮膜の体積を算出する。 3) Collected microcapsule dispersion weight and compounding specific force Calculate the volume of the core substance in the dispersion, and calculate the volume of the microcapsule film before pH adjustment based on the volume difference of the microcapsule layer.
4) 所望の添加時期により行われる水溶性高分子化合物の添加、 pHの調整、硬化 剤の添加及び硬化が終了したマイクロカプセル分散液より試料を採取し、同様の方 法で pH調整後のマイクロカプセル皮膜の体積を算出する。 4) Collect a sample from the microcapsule dispersion after completion of addition of water-soluble polymer compound, pH adjustment, addition of curing agent, and curing, depending on the desired timing of addition, and adjust the pH after adjusting the pH using the same method. The volume of the capsule film is calculated.
5) pH変化前の皮膜体積を基準とし、 pH調整後の皮膜体積カゝら体積の増加量を下 式に従って算出し、百分率にて表示する膨潤度とする。 5) Based on the film volume before pH change, calculate the amount of increase in film volume after pH adjustment according to the following formula, and use the degree of swelling as a percentage.
膨潤度 (%)={(PH調整後の皮膜体積 PH調整前の皮膜体積) ZpH調整前の皮膜体 積) X 100 The degree of swelling (%) = {(P H film volume before coating volume P H adjustment after adjustment) ZPH before adjustment of the film body volume) X 100
[0041] 本発明にお 、て特定された水溶性高分子化合物を用いた場合、前記した方法によ り測定される膨潤度は一般に 0%〜60%、好ましくは 0%〜20%、さらに好ましくは 0 %〜10%である。 [0041] When the water-soluble polymer compound specified in the present invention is used, the method described above is used. The degree of swelling measured is generally from 0% to 60%, preferably from 0% to 20%, more preferably from 0% to 10%.
[0042] 中性領域においてタンパク質皮膜が膨潤するのは、 pHが上昇することによって皮 膜を構成するタンパク質が有するカルボキシル基の解離が促進されるために、タンパ ク質分子内のカルボキシル基のァ-オン性量が増大し、同符号の電荷を有するカル ボキシル基同士が電気的に反発するためと考えられる。コンプレックス 'コアセルべ一 シヨン法はポリカチオンとポリア二オンの電気的なイオンコンプレックスが駆動力となつ ている。系内の温度がタンパク質皮膜のゲルィ匕点以下である為、タンパク質の溶解 には至らないが、ァ-オン性に帯電したタンパク質分子は電気的な斥力によりタンパ ク質皮膜の膨張または膨潤といった現象が生じると考えられる。本発明によるマイクロ カプセルの製造法にぉ 、て、特定の水溶性高分子化合物を共存させることによって そのようなタンパク質皮膜の膨潤が抑制される理由は明確ではないが、電気的な斥 力によって膨潤しようとするタンパク質皮膜に対して水溶性高分子化合物が分子会 合的に配位することで膨潤が抑制または軽減されるものと推定される。この時、電気 伝導度が高 ヽ水溶性高分子化合物を用いると、配位した水溶性高分子化合物の強 力なイオン性に起因すると考えられるイオンバランスの破壊が起こるため、逆に膨潤 が促進されてしまう。これは配位する水溶性高分子化合物が分子構造中に有するィ オン性基の密度に影響して 、ると考えられる。これに対して電気伝導度の低!、水溶 性高分子化合物、とりわけイオン性基を適度に有する比較的電気伝導度の低!、水溶 性高分子化合物を共存させると、タンパク質皮膜に対して水溶性高分子化合物が効 果的に配位すると同時に、イオンバランスを破壊することもないため、膨潤が抑制さ れると推定される。 [0042] The protein film swells in the neutral region because the increase in pH promotes the dissociation of the carboxyl group of the protein that constitutes the skin film. This is thought to be due to the fact that the amount of -ON increases and the carboxyl groups having the same charge are electrically repelled. The complex 'core cell basis method is driven by the electrical ion complex of polycation and polyanion. Protein temperature does not lead to protein dissolution because the temperature in the system is below the gel point of the protein film. However, protein molecules that are charged with a ionic character cause a phenomenon such as swelling or swelling of the protein film due to electrical repulsion. Is considered to occur. The reason why the swelling of the protein film is suppressed by the coexistence of a specific water-soluble polymer compound in the method for producing the microcapsules according to the present invention is not clear, but the swelling by the electric repulsive force is not clear. It is presumed that the swelling is suppressed or reduced by the molecular coordination of the water-soluble polymer compound to the protein film to be attempted. At this time, if a water-soluble polymer compound having a high electrical conductivity is used, the ion balance is destroyed due to the strong ionicity of the coordinated water-soluble polymer compound. Will be. This is considered to be due to the influence of the density of the ionizable group in the molecular structure of the water-soluble polymer compound to be coordinated. On the other hand, low electrical conductivity, water-soluble polymer compounds, especially relatively low electrical conductivity having moderately ionic groups! It is presumed that swelling is suppressed because the functional polymer compound coordinates effectively and does not destroy the ion balance.
[0043] マイクロカプセノレ [0043] Micro Capsenore
本発明による第一のマイクロカプセルは、皮膜がタンパク質と、 10重量%水溶液と したときの電気伝導度が 0. 005〜1. 2SZmである水溶性高分子とを含んでなるも のである。また、本発明による第二のマイクロカプセルは、皮膜が、タンパク質と、ポリ ビュルアルコール、ポリビュルピロリドン、ポリエチレンオキサイド、およびそれらの誘 導体、ならびにそれらの混合物からなる群から選択される水溶性高分子化合物とを 含んでなるものである。これらのマイクロカプセルは、皮膜に特定の水溶性高分子化 合物を含むことによって、皮膜の膨潤が抑制または軽減されており、 pH変化などによ る形状の歪みが少な 、ものである。 A first microcapsule according to the present invention comprises a protein as a film and a water-soluble polymer having an electric conductivity of 0.005 to 1.2 SZm when a 10 wt% aqueous solution is used. Further, the second microcapsule according to the present invention has a water-soluble polymer whose film is selected from the group consisting of proteins, polyalbucohol, polybulupyrrolidone, polyethylene oxide, derivatives thereof, and mixtures thereof. Compound and It contains. These microcapsules contain a specific water-soluble polymer compound in the film, so that the swelling of the film is suppressed or reduced, and the distortion of the shape due to pH change is small.
[0044] 本発明によるマイクロカプセルは、芯物質および皮膜物質を選択することによって 各種の用途に用いることができる。具体的には、粘着剤、接着剤、色材、食品、医薬 品、医薬部外品、香料、洗浄剤などへの用途が挙げられる。これらの用途において は、毒性に対する配慮が必要となるため、マイクロカプセルの材料として毒性を有す るアルデヒド類、例えばホルムアルデヒドやダルタルアルデヒド、を用いないことが好 ましい。また、表示媒体、玩具、文具等においても VOCであるホルムアルデヒドの揮 発や、誤った使用方法による事故等も想定され、好ましくない。すなわち、皮膜が排 出規制対象物質である VOCやシックハウス症候群の原因となりうる高い有害性を有 するアルデヒド類を実質的に含まないことが好ましい。さらに、本発明によるマイクロ力 プセルを用いて表示媒体または記録材料を形成させることもできる。例えば、微小磁 性粒子を分散物として含む油性物質を芯物質として用いることにより、磁気表示媒体 の素子として用いることができる。また、加熱により変色する感熱性変色物質を芯物 質として用いれば感熱性記録材料の素子とすることもできる。特に感熱性変色物質と して、熱により発色、消色、および発消色が可能な物質、例えば電子受容性ィ匕合物と 電子供与性呈色化合物との組み合わせ、を用いることで可逆性感熱記録材料を形 成させることちでさる。 [0044] The microcapsules according to the present invention can be used in various applications by selecting a core material and a coating material. Specific examples include adhesives, adhesives, coloring materials, foods, pharmaceutical products, quasi drugs, fragrances, and cleaning agents. In these applications, since it is necessary to consider toxicity, it is preferable not to use toxic aldehydes such as formaldehyde and dartal aldehyde as the microcapsule material. In addition, volatilization of formaldehyde, which is a VOC, and accidents caused by incorrect usage are also assumed for display media, toys, stationery, etc., which is not preferable. That is, it is preferable that the film does not substantially contain aldehydes having high toxicity that can cause VOCs and sick house syndrome, which are substances subject to emission control. Furthermore, a display medium or a recording material can be formed using the micro force capsule according to the present invention. For example, by using an oily substance containing fine magnetic particles as a dispersion as a core substance, it can be used as an element of a magnetic display medium. Further, if a thermosensitive color-changing substance that changes color by heating is used as a core material, an element of a thermosensitive recording material can be obtained. In particular, as a heat-sensitive discoloration substance, a reversible feeling can be obtained by using a substance capable of color development, decoloration, and decoloration by heat, for example, a combination of an electron-accepting compound and an electron-donating color-forming compound. This can be done by forming a thermal recording material.
[0045] マイクロカプセルを利用した磁気表示媒体ゃ感熱記録材料はすでに知られて!/ヽる( 例えば特許文献 7)。しかしながら、それに用いられるマイクロカプセルの製造法にお Vヽてはタンパク質皮膜の硬化にアルデヒド類を用いて 、ることが多!、。毒性や環境へ の配慮力 このようなアルデヒド類の使用は好ましくな 、が、アルデヒド類に変わる硬 ィ匕剤として例えば前記のトランスダルタミナーゼを用いただけでは、コアセルべート皮 膜の形状に歪みや皮膜の体積膨張が発生する。このため、最終的なマイクロカプセ ルは芯物質に対して皮膜の体積量が大きくなつてしまう。表示媒体または記録材料と してマイクロカプセルを用いるには、通常、支持体上にマイクロカプセルを配列させる 力 マイクロカプセルの皮膜が膨張していると高密度に配列したとしても芯物質間に 膨潤した皮膜厚み分の隙間が生じやすくなり、解像度やコントラストの低下原因とな る。し力しながら、本発明によるマイクロカプセルは芯物質の体積に比較して皮膜の 体積が小さいため、支持体上に芯物質を高密度で配列させることが可能となるので、 解像度やコントラストに優れ、かつ有害なアルデヒド類を実質的に含まない、磁気表 示媒体ゃ感熱記録材料を提供することができる。 [0045] A heat-sensitive recording material using a microcapsule is already known! / For example (Patent Document 7). However, in the manufacturing method of the microcapsules used therefor, aldehydes are often used to harden the protein film! Toxic and environmental considerations The use of such aldehydes is preferable, but as a hardener that can be used in place of aldehydes, for example, only transdaltaminase described above can be used to form a coacervate film. Distortion and film volume expansion occur. For this reason, the final microcapsule has a larger volume of coating than the core material. In order to use microcapsules as a display medium or a recording material, the force to arrange microcapsules on a support is usually the force between microcapsules, even if they are arranged at a high density when the film of microcapsules is expanded. A gap corresponding to the thickness of the swollen film is likely to occur, which causes a decrease in resolution and contrast. However, since the microcapsules according to the present invention have a small volume of the coating compared to the volume of the core material, it is possible to arrange the core material at a high density on the support, so that the resolution and contrast are excellent. In addition, a magnetic display medium substantially free from harmful aldehydes can be provided.
[0046] このような用途に用いることのできる本発明によるマイクロカプセルは、例えば前記 したマイクロカプセルの製造法により製造することができる。このマイクロカプセルはそ の用途に応じて適当なサイズが選択される力 一般に球換算の直径が 0. 1〜3000 /z m、好ましくは 0. 1〜2000 /ζ πι、が選択される。中でも磁気表示媒体としては 50 〜1000 m、感熱性記録材料としては 0. 1〜: LO /z mが好ましい。皮膜の厚さも用 途に応じて適当な厚さが選択される。 [0046] The microcapsules according to the present invention that can be used for such applications can be produced, for example, by the above-described method for producing microcapsules. The force for selecting an appropriate size according to the use of the microcapsule is generally selected such that the diameter in terms of a sphere is 0.1 to 3000 / zm, preferably 0.1 to 2000 / ζ πι. Among these, 50 to 1000 m is preferable as a magnetic display medium, and 0.1 to LO / z m is preferable as a heat-sensitive recording material. An appropriate thickness is selected depending on the application.
[0047] 本発明を諸例を用いて説明すると以下の通りである。 [0047] The present invention will be described below with reference to various examples.
[0048] 実施例 1 [0048] Example 1
系の温度を 40°Cに保ち、 10重量%酸処理ゼラチン水溶液 (株式会社二ツビ製 A P200) 90重量部を撹拌しながら、 40°Cの温水 (イオン交換水) 120重量部、イソ ノ ラフィン (エツソ化学社製 ァイソパー M) 120重量部を順に添加して乳化'分散さ せて OZWェマルジヨンを形成させた。さらにポリア-オンとして 1. 25重量%カルボ キシメチルセルロースナトリウム水溶液 (第一工業製薬株式会社製 セロゲン F— 7A ) 90重量部を混合して均一にした。酢酸 (和光純薬工業株式会社製 試薬)を添加し て pHを 4. 3に調整し、コアセルべート皮膜を形成させた。このェマルジヨンを撹拌し ながら 5°Cまで徐々に冷却して皮膜をゲル化させ、 30min5°Cに保ち安定ィ匕させた。 再び系の温度を 15°Cまで昇温させ、スルホン酸変性ポリビュルアルコール(日本合 成化学工業株式会社製 ゴーセラン L3266)の 10重量%水溶液を 30重量部添加し た。 50重量%水酸化ナトリウム水溶液を添加して pHを 7. 2に調整し、トランスグルタ ミナーゼ(味の素株式会社製 ァクティバ TG— S)を 0. 18重量部添加した。系の温 度を 15°Cに保ったまま 16h撹拌を継続し、皮膜が硬化したマイクロカプセル分散液 を得た。得られたマイクロカプセルは皮膜の膨潤が無ぐ耐熱性を持った単核のマイ クロカプセルであった。 [0049] 系の水溶液における酸処理ゼラチン、カルボキシメチルセルロースナトリウム、およ びスルホン酸変性ポリビュルアルコールの最終濃度はそれぞれ 2. 73重量%、 0. 34 重量%、および 0. 91重量%であった。 While maintaining the system temperature at 40 ° C and stirring 90 parts by weight of 10% by weight acid-treated gelatin aqueous solution (A P200 manufactured by Futsubi Co., Ltd.), 120 parts by weight of 40 ° C hot water (ion-exchanged water), 120 parts by weight of raffin (Eisoso M, manufactured by Etsuso Chemical Co., Ltd.) was sequentially added and emulsified and dispersed to form OZW emulsion. Further, 90 parts by weight of 1.25 wt% aqueous solution of sodium carboxymethylcellulose (Serogen F-7A manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as a polyone was mixed to be uniform. Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.3 to form a coacervate film. The emulsion was gradually cooled to 5 ° C while stirring to gel the film and kept stable for 30 min at 5 ° C. The temperature of the system was again raised to 15 ° C., and 30 parts by weight of a 10% by weight aqueous solution of sulfonic acid-modified polybulal alcohol (Nippon Gosei Chemical Co., Ltd. Gocelan L3266) was added. A 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 7.2, and 0.18 part by weight of transglutaminase (Actino TG-S manufactured by Ajinomoto Co., Inc.) was added. Stirring was continued for 16 hours while maintaining the temperature of the system at 15 ° C. to obtain a microcapsule dispersion in which the film was cured. The microcapsules obtained were mononuclear microcapsules with heat resistance and no swelling of the film. [0049] The final concentrations of acid-treated gelatin, sodium carboxymethylcellulose, and sulfonic acid-modified polybutyl alcohol in the aqueous solution of the system were 2.7 wt%, 0.34 wt%, and 0.91 wt%, respectively. .
[0050] 比較例 1 [0050] Comparative Example 1
上記実施例 1において、水溶性高分子化合物を添加しな力 た他は同様にしてマ イク口カプセルの製造を行った。 In the above Example 1, a micro-mouth capsule was produced in the same manner except that the water-soluble polymer compound was not added.
[0051] 実施例 2〜9、比較例 2〜4 [0051] Examples 2 to 9, Comparative Examples 2 to 4
また水溶性高分子化合物および pH調整値を表 1に記載のものに変えた他は実施 例 1と同様にしてマイクロカプセルの製造を行った。 Further, microcapsules were produced in the same manner as in Example 1 except that the water-soluble polymer compound and the pH adjustment value were changed to those shown in Table 1.
[0052] 各例における水溶性高分子化合物、最終濃度、電気伝導度、膨潤度、 pH調整値、 完成時 (PH6〜8)における皮膜厚みは表 1に示すとおりであった。 [0052] The water-soluble polymer compound, final concentration, electrical conductivity, swelling degree, pH adjustment value, and film thickness at completion ( PH 6-8) in each example were as shown in Table 1.
[0053] [表 1] [0053] [Table 1]
:で、 :so,
電気伝導度は電気伝導度 0. 0004SZmのイオン交換水を用いて水溶性高分子 化合物を 10重量%水溶液としたときの電気伝導度値 (東亜ディーケーケ一株式会社 製 電気伝導率計 CM— 30V 測定温度 25°C)である。 [0054] 膨潤度は、以下の方法を用いて算出した。 Electrical conductivity is measured using ion exchange water with a conductivity of 0.00004 SZm and a 10% aqueous solution of water-soluble polymer compound (electric conductivity meter CM—30V measurement, manufactured by Toa D-keichi Co., Ltd.) Temperature 25 ° C). [0054] The degree of swelling was calculated using the following method.
1) 撹拌しているゲルィ匕終了後のマイクロカプセル分散液 (pH=4. 3)から一定重 量採取し、規定の遠沈管(内径 14mm、高さ 105mm:IWAKI GLASS リム付 · 16 . 5 X 105mZm)を用いて遠心機 (株式会社コクサン製 遠心機 H— 18)にて 2000 rpm、 lminで遠心分離を行い、マイクロカプセル層と水溶液層に分離する。温度条 件は、使用する硬化剤の種類により適宜決定し、硬化剤投入直前の温度条件を使 用した。(硬化剤としてトランスダルタミナーゼを用いる場合は 15°C、ホルムアルデヒド を用いる場合は 5°C。) 1) Collect a constant weight from the agitated microcapsule dispersion (pH = 4.3) after stirring, and use a prescribed centrifuge tube (inner diameter 14 mm, height 105 mm: with IWAKI GLASS rim · 16.5 X Using a centrifuge (Centrifuge H-18, manufactured by Kokusan Co., Ltd.), centrifuge at 2000 rpm and lmin to separate into a microcapsule layer and an aqueous solution layer. The temperature conditions were determined appropriately according to the type of curing agent used, and the temperature conditions immediately before charging the curing agent were used. (15 ° C when transdaltaminase is used as the curing agent, 5 ° C when formaldehyde is used.)
2) 分離したマイクロカプセル層の長さを測定し、遠沈管の内径力 算出した面積の 積よりマイクロカプセル層の体積とする。 2) Measure the length of the separated microcapsule layer, and calculate the volume of the microcapsule layer from the product of the calculated inner diameter force of the centrifuge tube.
3) 採取したマイクロカプセル分散液重量と配合比力 分散液中における芯物質の 体積を算出し、マイクロカプセル層の体積の差により、 pH調整前のマイクロカプセル 皮膜の体積を算出する。 3) Collected microcapsule dispersion weight and compounding specific force Calculate the volume of the core substance in the dispersion, and calculate the volume of the microcapsule film before pH adjustment based on the volume difference of the microcapsule layer.
4) 所望の添加時期により行われる水溶性高分子化合物の添加、 pHの調整、硬化 剤の添加及び硬化が終了したマイクロカプセル分散液より試料を採取し、同様の方 法で pH調整後のマイクロカプセル皮膜の体積を算出する。温度条件は、硬化剤とし てトランスダルタミナーゼを用いる場合は 15°C、ホルムアルデヒドを用いる場合は 20 °Cを用いた。 4) Collect a sample from the microcapsule dispersion after completion of addition of water-soluble polymer compound, pH adjustment, addition of curing agent, and curing, depending on the desired timing of addition, and adjust the pH after adjusting the pH using the same method. The volume of the capsule film is calculated. The temperature conditions were 15 ° C when transdaltaminase was used as the curing agent and 20 ° C when formaldehyde was used.
5) pH変化前の皮膜体積を基準とし、 pH調整後の皮膜体積カゝら体積の増加量を下 式に従って算出し、百分率にて表示する膨潤度とする。 5) Based on the film volume before pH change, calculate the amount of increase in film volume after pH adjustment according to the following formula, and use the degree of swelling as a percentage.
膨潤度 (%)={(PH調整後の皮膜体積 PH調整前の皮膜体積) ZpH調整前の皮膜体 積) X 100 The degree of swelling (%) = {(P H film volume before coating volume P H adjustment after adjustment) ZPH before adjustment of the film body volume) X 100
[0055] 皮膜厚みは 500 μ m前後の芯物質粒径を有するマイクロカプセルを顕微鏡にて実 測した値である。 [0055] The film thickness is a value obtained by actually measuring a microcapsule having a core material particle size of about 500 μm with a microscope.
[0056] pH測定は、ガラス電極式水素イオン濃度計 (東亜ディーケーケ一株式会社製 H [0056] The pH measurement was performed using a glass electrode-type hydrogen ion concentration meter (H
M- 30S)により測定した。 M-30S).
[0057] また、各例に用いた水溶性高分子化合物は下記のものである。 [0057] The water-soluble polymer compound used in each example is as follows.
スルホン酸変性ポリビニルアルコール: 日本合成化学工業株式会社製 ゴーセラン L- 3266 Sulfonic acid-modified polyvinyl alcohol: Goseilan manufactured by Nippon Synthetic Chemical Industry Co., Ltd. L- 3266
カルボン酸変性ポリビニルアルコール: 日本合成化学工業株式会社製 ゴーセナ 一ノレ T— 330 Carboxylic acid-modified polyvinyl alcohol: Gosena Ichinole T-330, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.
ポリビュルアルコール (ケン化度 86. 5-89. 5%): 日本合成化学工業株式会社製 ゴーセノール GL— 05 Polybulu alcohol (saponification degree 86. 5-89. 5%): GOHSENOL GL—05, Nippon Synthetic Chemical Industry Co., Ltd.
ポリビュルピロリドン:アイエスピ一'ジャパン株式会社製 PVP K- 15 Polybylpyrrolidone: ISPI 'Japan Co., Ltd. PVP K-15
酢酸ビュル Zビュルピロリドン共重合体: アイエスピ一'ジャパン株式会社製 PVP /VA S -630 Butyl acetate Z-Buylpyrrolidone copolymer: Made by ISPI Japan Ltd. PVP / VA S -630
ポリエチレンオキサイド:明成化学工業株式会社製 アルコックス R— 150 アラビアゴム: 和光純薬工業株式会社製 試薬 Polyethylene oxide: Meisei Chemical Co., Ltd. Alcox R- 150 Gum arabic: Wako Pure Chemical Industries, Ltd. Reagents
カルボキシメチルセルロースナトリウム: 第一工業製薬株式会社製 セロゲン F— 7 A Sodium carboxymethylcellulose: Serogen F-7A from Daiichi Kogyo Seiyaku Co., Ltd.
ポリスチレンスルホン酸ナトリウム: 和光純薬工業株式会社製 試薬 Sodium polystyrene sulfonate: Reagent manufactured by Wako Pure Chemical Industries, Ltd.
イソブチレン Z無水マレイン酸共重合体: 株式会社クラレ製 イソバン 104 スルホン酸変性イソプレンポリマー: JSR株式会社製 ダイナフロー DK106 実施例 10 Isobutylene Z maleic anhydride copolymer: Kuraray Co., Ltd. Isoban 104 Sulphonic acid-modified isoprene polymer: JSR Co., Ltd. Dynaflow DK106 Example 10
系の温度を 40°Cに保ち、 10重量%アルカリ処理ゼラチン水溶液 (株式会社二ツビ 製 ST1) 90重量部を撹拌しながら、 40°Cの温水 (イオン交換水) 120重量部、ィ ソパラフィン (エツソィ匕学社製 ァイソパー M) 120重量部を順に添加して乳化'分散 させて OZWェマルジヨンを形成させた。さらにポリア-オンとして 1. 25重量%カル ボキシメチルセルロースナトリウム水溶液 (第一工業製薬株式会社製 セロゲン F— 7 A) 90重量部を混合して均一にした。酢酸 (和光純薬工業株式会社製 試薬)を添加 して pHを 4. 0に調整し、コアセルべート皮膜を形成させた。このェマルジヨンを撹拌 しながら 5°Cまで徐々に冷却して皮膜をゲル化させ、 30min5°Cに保ち安定ィ匕させた 。再び系の温度を 15°Cまで昇温させ、ポリビュルピロリドン(アイエスピ一'ジャパン株 式会社製 PVP K 15)の 10重量%水溶液を 30重量部添カ卩した。 50重量%水酸 化ナトリウム水溶液を添加して pHを 7. 3に調整し、トランスダルタミナーゼ(味の素株 式会社製 ァクティバ TG— S)を 0. 18重量部添加した。系の温度を 15°Cに保ったま ま 16h撹拌を継続し、皮膜が硬化したマイクロカプセル分散液を得た。得られたマイ クロカプセルは皮膜の膨潤が少なぐ耐熱性を持った単核のマイクロカプセルであつ た。 Maintaining the system temperature at 40 ° C, stirring 10 parts by weight of 10% by weight alkali-treated gelatin aqueous solution (Nitsubi ST1) 120 parts by weight of 40 ° C warm water (ion-exchanged water) and isoparaffin 120 parts by weight were added in order and emulsified and dispersed to form OZW emulsion. Furthermore, 90 parts by weight of a 1.25 wt% aqueous solution of sodium carboxymethylcellulose (Serogen F-7A, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as a polyone was mixed and made uniform. Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.0, thereby forming a coacervate film. The emulsion was gradually cooled to 5 ° C with stirring to gel the film and kept stable at 30 ° C for 5 minutes. The temperature of the system was again raised to 15 ° C., and 30 parts by weight of a 10% by weight aqueous solution of polybulurpyrrolidone (PVP K 15 manufactured by ISPI Japan Co., Ltd.) was added. A 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 7.3, and 0.18 part by weight of transdaltaminase (Ajinomoto Co., Ltd. Activa TG-S) was added. Keep the system temperature at 15 ° C. Further, stirring was continued for 16 hours to obtain a microcapsule dispersion having a cured film. The obtained microcapsules were mononuclear microcapsules having heat resistance with little swelling of the film.
[0059] 系の水溶液におけるアルカリ処理ゼラチン、カルボキシメチルセルロースナトリウム 、およびポリビュルピロリドンの最終濃度はそれぞれ 2. 73重量0 /0、 0. 34重量0 /0、お よび 0. 91重量%であった。 [0059] system alkali-treated gelatin in the aqueous solution of sodium carboxymethyl cellulose, and final concentrations are poly Bulle pyrrolidone 2.73 wt 0/0, 0.34 weight 0/0, were you and 0.91 wt% .
得られた結果は表 2に示すとおりであった。 The results obtained are as shown in Table 2.
[0060] 実施例 11 [0060] Example 11
系の温度を 40°Cに保ち、 10重量%酸処理ゼラチン水溶液 (株式会社二ツビ製 A P200) 90重量部を撹拌しながら、 40°Cの温水 (イオン交換水) 120重量部、イソ ノ ラフィン (エツソ化学社製 ァイソパー M) 120重量部を順に添加して乳化'分散さ せて OZWェマルジヨンを形成させた。さらにポリア-オンとして 1. 25重量%カルボ キシメチルセルロースナトリウム水溶液 (第一工業製薬株式会社製 セロゲン F— 7A ) 90重量部を混合して均一にした。酢酸 (和光純薬工業株式会社製 試薬)を添加し て pHを 4. 3に調整し、コアセルべート皮膜を形成させた。このェマルジヨンを撹拌し ながら 5°Cまで徐々に冷却して皮膜をゲル化させ、 30min5°Cに保ち安定ィ匕させた。 系の温度を 5°Cに保ちながらスルホン酸変性ポリビニルアルコール(日本合成化学ェ 業株式会社製 ゴーセラン L3266)を 12重量部添加し、完全に溶解させた。 37重量 %ホルムアルデヒド液 (和光純薬工業株式会社製 試薬) 3重量部を加え、 30min撹 拌した後、 50重量%水酸ィ匕ナトリウム水溶液を添加して pHを 10. 0に調整した。系 の温度を 50°Cまで徐々に昇温させ、 30min保持した後、撹拌しながら 20°Cに冷却し 、皮膜が硬化したマイクロカプセル分散液を得た。得られたマイクロカプセルは皮膜 の膨潤が少なく、耐熱性を持った単核のマイクロカプセルであった。 While maintaining the system temperature at 40 ° C and stirring 90 parts by weight of 10% by weight acid-treated gelatin aqueous solution (A P200 manufactured by Futsubi Co., Ltd.), 120 parts by weight of 40 ° C hot water (ion-exchanged water), 120 parts by weight of raffin (Eisoso M, manufactured by Etsuso Chemical Co., Ltd.) was sequentially added and emulsified and dispersed to form OZW emulsion. Further, 90 parts by weight of 1.25 wt% aqueous solution of sodium carboxymethylcellulose (Serogen F-7A manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) as a polyone was mixed to be uniform. Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.3 to form a coacervate film. The emulsion was gradually cooled to 5 ° C while stirring to gel the film and kept stable for 30 min at 5 ° C. While maintaining the temperature of the system at 5 ° C., 12 parts by weight of sulfonic acid-modified polyvinyl alcohol (Nippon Synthetic Chemical Co., Ltd. Gocelan L3266) was added and completely dissolved. After adding 3 parts by weight of 37% by weight formaldehyde solution (reagent manufactured by Wako Pure Chemical Industries, Ltd.) and stirring for 30 minutes, 50% by weight aqueous sodium hydroxide and sodium hydroxide solution was added to adjust the pH to 10.0. The temperature of the system was gradually raised to 50 ° C., held for 30 minutes, and then cooled to 20 ° C. with stirring to obtain a microcapsule dispersion in which the film was cured. The obtained microcapsules were mononuclear microcapsules having little heat-swelling and heat resistance.
[0061] 系の水溶液における酸処理ゼラチン、カルボキシメチルセルロースナトリウム、およ びスルホン酸変性ポリビュルアルコールの最終濃度はそれぞれ 2. 86重量%、 0. 36 重量%、および 3. 8重量%であった。 [0061] The final concentrations of acid-treated gelatin, sodium carboxymethylcellulose, and sulfonic acid-modified polybutyl alcohol in the aqueous solution of the system were 2.86 wt%, 0.36 wt%, and 3.8 wt%, respectively. .
得られた結果は表 2に示すとおりであった。 The results obtained are as shown in Table 2.
[0062] 比較例 5〜6 上記実施例 10および 11において、水溶性高分子化合物を添加せず、 pH調整値 を表 2に記載のものとした他は同様にしてマイクロカプセルの製造を行った。 [0062] Comparative Examples 5-6 Microcapsules were produced in the same manner as in Examples 10 and 11 except that the water-soluble polymer compound was not added and the pH adjustment value was as shown in Table 2.
得られた結果は表 2に示すとおりであった。 The results obtained are as shown in Table 2.
[0063] [表 2] [0063] [Table 2]
芯物質として微粒子磁性体とイソパラフィン (エツソ化学社製 ァイソパー M)を主成 分とする油性塑性液を混合した塑性分散液 132重量部を、系の温度を 40°Cに保ち ながら、 10重量%の酸処理ゼラチン水溶液 (株式会社二ツビ製 AP200) 90重量部 、 40°Cの温水 (イオン交換水) 120重量部を均一に混合した水溶液に乳化 ·分散さ せて SZOZWエマルジョンを形成させた。さらにポリア-オンとして 1. 25重量%カ ルポキシメチルセルロースナトリウム水溶液 (第一工業製薬株式会社製 セロゲン F — 7A) 90重量部を混合して均一にした。酢酸 (和光純薬工業株式会社製 試薬)を 添カ卩して pHを 4. 3に調整し、コアセルべート皮膜を形成させた。このェマルジヨンを 撹拌しながら 5°Cまで徐々に冷却して皮膜をゲル化させ、 30min5°Cに保ち安定ィ匕さ せた。再び系の温度を 15°Cに昇温させ、スルホン酸変性ポリビュルアルコール(日本 合成化学工業株式会社製 ゴーセラン L3266)の 10重量%水溶液を 30重量部添 加した。 50重量%水酸化ナトリウム水溶液を添加して pHを 6. 8に調整し、トランスグ ルタミナーゼ(味の素株式会社製 ァクティバ TG— S)を 0. 18重量部添加した。系 の温度を 15°Cに保ったまま 16h撹拌を継続し、皮膜が硬化したマイクロカプセル分 散液を得た。 132 parts by weight of a plastic dispersion in which an oil-based plastic liquid composed mainly of fine magnetic particles and isoparaffin (Esoso M, manufactured by Ethso Chemical Co., Ltd.) is used as a core material, and the system temperature is kept at 40 ° C. However, the SZOZW emulsion was emulsified and dispersed in an aqueous solution that was uniformly mixed with 90 parts by weight of an acid-treated gelatin aqueous solution (AP200 manufactured by Futsubi Co., Ltd.) and 120 parts by weight of 40 ° C hot water (ion-exchanged water). Formed. Furthermore, 90 parts by weight of a 1.25% by weight sodium carboxymethylcellulose aqueous solution (Serogen F-7A, manufactured by Daiichi Kogyo Seiyaku Co., Ltd.) was mixed and made uniform as a polyone. Acetic acid (a reagent manufactured by Wako Pure Chemical Industries, Ltd.) was added to adjust the pH to 4.3 to form a coacervate film. The emulsion was gradually cooled to 5 ° C with stirring to gel the film, and kept stable for 30 min at 5 ° C. The temperature of the system was again raised to 15 ° C., and 30 parts by weight of a 10% by weight aqueous solution of sulfonic acid-modified polybulal alcohol (Goseiran L3266, manufactured by Nippon Synthetic Chemical Industry Co., Ltd.) was added. A 50 wt% aqueous sodium hydroxide solution was added to adjust the pH to 6.8, and 0.18 parts by weight of transglutaminase (Actino TG-S manufactured by Ajinomoto Co., Inc.) was added. Stirring was continued for 16 hours while maintaining the temperature of the system at 15 ° C to obtain a microcapsule dispersion liquid with a cured film.
得られたマイクロカプセル分散液を厚さ 125 μ mの PETフィルムを支持体として塗 布し、磁気表示媒体を形成させた。得られた磁気表示媒体は十分な解像度を有する ものであった。 The obtained microcapsule dispersion was coated with a 125 μm thick PET film as a support to form a magnetic display medium. The obtained magnetic display medium had sufficient resolution.
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| JP2004247309A JP4954454B2 (en) | 2004-08-26 | 2004-08-26 | Microcapsule manufacturing method, microcapsule and magnetic display medium using the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57171432A (en) * | 1981-04-10 | 1982-10-22 | Shionogi & Co Ltd | Micro-encapsulating method |
| JPH01299639A (en) * | 1988-05-30 | 1989-12-04 | Sekisui Fine Chem Kk | Microcapsule and its production |
| JPH10249184A (en) * | 1997-01-31 | 1998-09-22 | Givaudan Roure Internatl Sa | Protein-encapsulated oil particles |
| JP2001075510A (en) * | 1999-07-05 | 2001-03-23 | Itochu Corp | Microcapsule magnetic display sheet |
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| JPH05292899A (en) * | 1991-06-24 | 1993-11-09 | Ajinomoto Co Inc | Production of microcapsule |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS57171432A (en) * | 1981-04-10 | 1982-10-22 | Shionogi & Co Ltd | Micro-encapsulating method |
| JPH01299639A (en) * | 1988-05-30 | 1989-12-04 | Sekisui Fine Chem Kk | Microcapsule and its production |
| JPH10249184A (en) * | 1997-01-31 | 1998-09-22 | Givaudan Roure Internatl Sa | Protein-encapsulated oil particles |
| JP2001075510A (en) * | 1999-07-05 | 2001-03-23 | Itochu Corp | Microcapsule magnetic display sheet |
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