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WO2006097683A1 - Ameliorations apportees et concernant des boites preformees - Google Patents

Ameliorations apportees et concernant des boites preformees Download PDF

Info

Publication number
WO2006097683A1
WO2006097683A1 PCT/GB2006/000810 GB2006000810W WO2006097683A1 WO 2006097683 A1 WO2006097683 A1 WO 2006097683A1 GB 2006000810 W GB2006000810 W GB 2006000810W WO 2006097683 A1 WO2006097683 A1 WO 2006097683A1
Authority
WO
WIPO (PCT)
Prior art keywords
construction
layer
flap
upstanding wall
outer layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/GB2006/000810
Other languages
English (en)
Inventor
Christopher Hallam
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Concept Packaging Services Ltd
Concept Packaging Ltd
Original Assignee
Concept Packaging Services Ltd
Concept Packaging Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Concept Packaging Services Ltd, Concept Packaging Ltd filed Critical Concept Packaging Services Ltd
Priority to EP06710026A priority Critical patent/EP1885605A1/fr
Publication of WO2006097683A1 publication Critical patent/WO2006097683A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/24—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds
    • B65D5/248—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form with adjacent sides interconnected by gusset folds and at least one side being extended and doubled-over to enclose the adjacent gusset flaps
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/20—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form
    • B65D5/22—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper by folding-up portions connected to a central panel from all sides to form a container body, e.g. of tray-like form held erect by extensions of one or more sides being doubled-over to enclose extensions of adjacent sides
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
    • B65D5/00—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper
    • B65D5/32—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks
    • B65D5/321—Rigid or semi-rigid containers of polygonal cross-section, e.g. boxes, cartons or trays, formed by folding or erecting one or more blanks made of paper having bodies formed by folding and interconnecting two or more blanks at least one container body part formed by folding up portions of a single blank connected to a central panel from all sides

Definitions

  • the present invention relates to constructions for padded boxes and to padded boxes comprising such carton constructions .
  • Padded boxes comprising an inner relatively rigid board layer, an intermediate relatively flexible board layer and an outer glued paper layer covering the intermediate layer and acting to obscure the layers from visibility.
  • Padding such as a foam material, is sandwiched between the two board layers to provide a bowing of the outer layer in the region of the padding to achieve an aesthetically pleasing curved shape of the box.
  • the inner layer comprises side walls of an open-topped box, over which side walls; the paper outer layer is folded to secure the two board layers relative to one another .
  • a construction for a padded box comprising an inner board layer and an outer board layer, the inner layer comprising a base and a first upstanding wall, the outer layer comprising a base and a first upstanding wall, which outer layer first upstanding wall at least partly sandwiches the inner layer first upstanding wall.
  • the outer layer need not be the outside layer, but is outer, relative to the inner layer.
  • the outer layer first upstanding wall is hingedly connected to the base of the outer layer.
  • the inner layer first upstanding wall is hingedly connected to the base of the inner layer.
  • the inner layer first upstanding wall comprises a first flap hingedly connected to the base of the inner layer .
  • the outer layer first upstanding wall comprises a first flap and a second flap, the first flap being hingedly connected to the base of the outer layer and the second flap being hingedly connected to the first flap.
  • the first flap lies on the outside of the box and the second flap lies on the inside of the box.
  • a flange is hingedly connected to the second flap of the outer wall.
  • the flange extends the full length of the respective outer wall.
  • the flange abuts the base of the inner layer.
  • the inner layer comprises a second upstanding wall
  • the outer layer comprises a second upstanding wall
  • the outer layer second upstanding wall at least partly sandwiches the inner layer second upstanding wall
  • the outer layer second upstanding wall is hingedly connected to the base of the outer layer.
  • the inner layer second upstanding wall is hingedly connected to the base of the inner layer.
  • the outer layer second upstanding wall comprises a first flap and a second flap, the first flap being hingedly connected to the base of the outer layer and the second flap being hingedly connected to the first flap.
  • the first flap lies on the outside of the box and the second flap lies on the inside of the box.
  • the inner layer second upstanding wall comprises a first flap hingedly connected to the base of the inner layer.
  • the first flap of the inner layer second upstanding wall comprises a cut-out portion and there is provided extending from a flap of the outer layer an infill portion for at least partly filling the space of the cut-out portion.
  • the in-fill portion comprises a web between the first wall of the outer layer and the first wall of the inner layer.
  • the web comprises a hinged connection.
  • the in-fill portion comprises a tab extending from one of the first wall of the outer layer and the first wall of the inner layer.
  • the box comprises an outer layer third upstanding wall, substantially similar to the outer layer first upstanding wall.
  • the box comprises an outer layer fourth outstanding wall substantially similar to the outer layer second upstanding wall.
  • the box comprises an inner layer third upstanding wall substantially similar to the inner layer first upstanding wall.
  • the box comprises an inner layer fourth upstanding wall substantially similar to the inner layer second upstanding wall.
  • the outer layer is substantially more flexible than the inner layer, whereby the outer layer is relatively more deformable.
  • the outer layer is thinner than the inner layer.
  • a padded box comprising a construction according to the first aspect of the present invention and further comprising a padding material between the first layer and the second layer.
  • the padded box further comprises a lid.
  • the padding material comprises a foam layer.
  • blanks for a padded box construction comprising a blank for the inner layer and a blank for the outer layer.
  • Figure 1 is a plan view of an outer layer of a padded box construction according to the present invention in an unfolded configuration.
  • Figure 2 is a plan view of an inner layer of a padded box construction according to the present invention in an unfolded configuration.
  • Figure 3 is a plan view of the inner layer of Figure 2 laid over the outer layer of Figure 1 as part of the assembly process.
  • Figure 4 is a cross sectional elevation through an assembled first wall.
  • Figure 5 is a plan view of an alternative outer layer construction .
  • Figure ⁇ is a perspective view of a padded box construction according to the present invention.
  • Figure 7 is an enlarged plan view of part of an outer layer in an alternative embodiment of the present invention .
  • Figure 1 shows an outer layer 2 for a padded box.
  • the outer layer 2 comprises a rectangular base portion 4, and first through fourth walls 6, 8, 10 and 12, respectively.
  • First wall 6 is connected to second wall 8 by a first connecting web 14.
  • Second wall 8 is connected to third wall 10 by a second connecting web 16.
  • Third wall 10 is connected to fourth wall 12 by a third connecting web 18.
  • Fourth wall 12 is connected to first wall 6 by a fourth connecting web 20.
  • first 6 and third 10 walls is substantially similar.
  • construction of the second 8 and fourth 12 walls is substantially similar.
  • the construction of the first to fourth connecting webs 14, 16, 18 and 20, respectively is substantially similar. Only one of the relevant similar walls or webs is described in detail, the other (s) being similar.
  • First wall 6 comprises a rectangular first flap 22 hingedly connected to base 4 along a first crease 24.
  • First flap 22 is hingedly connected to a rectangular second flap 26 along a second crease 28.
  • Second flap 26 extends from the distal edge of first flap 22 (relative to the base 4) .
  • a rectangular first flange 30 is hingedly connected to the second flap 26 along a third crease 32.
  • First flange 30 extends from the distal edge of second flap 26.
  • lateral flanges 34, 36 Extending laterally from either end of second flap 26 are lateral flanges 34, 36, respectively.
  • Second wall 8 comprises a rectangular first flap 38 hingedly connected to base 4 along a first crease 40.
  • First flap 38 is hingedly connected to a rectangular second flap 42 along a second crease 44.
  • Second flap 42 extends from the distal edge of first flap 38.
  • Web 14 connects adjacent first flaps 22, 38 of the first and second walls 6, 8, respectively.
  • Web 14 comprises a first panel 46 and a second panel 48.
  • the first and second panels 46, 48, respectively are hingedly connected along a crease 50.
  • First panel 46 is hingedly connected to first flap 22 of first wall 6 along a crease 52.
  • Second panel 48 is hingedly connected to first flap 38 of second wall 8 along a crease 54.
  • the crease 50 connecting the first and second panels, 46, 48, respectively bisects the angle between the perpendicular creases 52, 54.
  • Figure 2 shows an inner layer 60 for a padded box suitable for use with outer layer 2.
  • Inner layer 60 comprises a rectangular base 62, from which extend first through fourth walls 64, 66, 68 and 70, respectively, each extending from edges of the base 62.
  • First and third walls 64, 68 are substantially similar.
  • Second and fourth walls 66, 70 are substantially similar. Only one of the relevant similar walls is described in detail, the other being similar.
  • First wall 64 comprises a rectangular flange 72 hingedly connected to base 62 along a score 74.
  • Second wall 66 comprises a flange 76 hingedly connected to base 62 along a score 78.
  • Flange 76 is shaped with first and second cut-outs 80, 82, respectively at either end thereof.
  • the cut-outs 80, 82 are similar so only one will be described here.
  • a lower portion 84 of the second cutout 82 extends from the junction with first wall 64 to form a generally U-shaped cut-out, with an upper portion 86 of a reduced width when compared with the corresponding side of base 62, but still extending for a substantial majority of the length of the corresponding side of base 62.
  • the upper portion 86 by extending to rear the ends of the respective side preventing the box from crushing when pressure is applied.
  • a plastics foam pad 88 (on the opposite side of base 62 and shown with a dashed line) is adhered to the underside of base 62.
  • Outer layer 2 is made from 350 ⁇ m carton board.
  • Inner layer 60 is made from lOOO ⁇ m rigid box board.
  • the outer layer is relatively more deformable. Both layers are self-supporting.
  • An example of the assembly of the outer and inner layers 2, 60, respectively, to a padded box will now be described.
  • Inner layer 60 is placed on outer layer 2 with the bases thereof overlapping as far as possible, i.e. in alignment substantially as shown in Figure 3 of the drawings.
  • the foam material 88 is, therefore, sandwiched between the two bases 4, 62.
  • the first and third walls 6, 10, respectively of the outer layer 2 are first folded over the first and third walls 64, 66, respectively of the inner layer 60.
  • the flanges 30 lie essentially flat against the base 62 helping to keep the first and third walls 6, 10, respectively, in place forming upstanding walls substantially perpendicular to the base 62.
  • Flanges 34 and 36 prevent the webs from unravelling and serve to strengthen their respective corners .
  • the second and fourth walls 8, 12, respectively of the outer layer 2 are folded over the second and fourth walls 66, 70, respectively of the inner layer 60.
  • the flange 42 of the outer layer 2 is folded over so as to cover the flange 76 of the inner layer 60.
  • the webs 14 and 16 project into the internal open volume being formed as the inside of the box.
  • the webs 14, 16 fold into the area of the cut out portions 80, 82 of the inner layer 60. It is noted that the webs 14, 16 do not entirely fill or align with their respective cut out portions 80, 82. However, they substantially fill the volume of the cut-out portions 80, 82 and so ensure there is minimal deformation in this region.
  • the webs 14 and 16 provide an interengagement between the respective walls.
  • the lower portion 84 extending to the adjacent wall provides an abutment for alignment of the outer and inner layers 2, 62 respectively.
  • tabs 90, 92, 94, 96 which could extend from either adjacent wall. While the tabs 90, 92, 94, 96 do not conveniently locate as well as the webs 14, 16, 18, 20, they require less material and mean a less precise cut can be utilised.
  • the tabs or webs act as in-fill portions .
  • Figure 6 shows a box 100 manufactured using the layers shown in Figures 1 and 2.
  • the outer layer at least partly sandwiches the walls of the inner layer whereby the walls of the inner layer lie at least partly between the layers of the outer layer.
  • the cut-outs 80, 82 allow from easier erection of the box, whether used with a web and a flange.
  • the web (and/or tab) and the flange together help to form a solid corner.
  • the flange and the web can enter the cut-outs enabling an easier construction but with substantially similar strength, when constructed, as compared with a single layer carton.
  • the construction around the cut-outs therefore makes erection easier by hand or by machine, provides strengths and resistance to crush and evens out the number of layers .
  • walls 64 and 68 can be omitted.
  • the outer layer 2 can be modified by providing a further layer extending from each of first and third walls 6, 10. Such an extension of wall 6 is shown in figure 7.
  • the first flange 30 is truncated and another flap 200 is provided, hinged at 202 and 204. Flap 200 is folded down to lie between flaps 22 and 26.
  • a corresponding structure is provided for wall 10.
  • the outer layer can be decorated externally if desired.
  • preferred embodiments of the present invention provide a box which does not require the conventional outer paper layer to hold the two board layers together.
  • the box is generally used as a lid for a box, though it can be used as a padded base.
  • one wall of the outer layer can be affixed, for instance by an adhesive, to the corresponding wall of the inner layer, for instance first wall to first wall, along one surface so that during shipping of the product in the flat the inner and outer pairs do not become separated and are in approximate (at least) alignment for manufacture .

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Cartons (AREA)

Abstract

L'invention concerne une construction pour une boîte préformée comportant une couche de carton interne (60) et une couche de carton externe (2), la couche interne (60) contenant une base (62) et une première paroi verticale (64), la couche externe (2) comprenant une base (4) et une première paroi verticale (6), laquelle première paroi verticale de la couche externe (6) comprimant au moins partiellement la première paroi verticale de la couche interne (64).
PCT/GB2006/000810 2005-03-12 2006-03-07 Ameliorations apportees et concernant des boites preformees Ceased WO2006097683A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
EP06710026A EP1885605A1 (fr) 2005-03-12 2006-03-07 Ameliorations apportees et concernant des boites preformees

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB0505170.1 2005-03-12
GB0505170A GB0505170D0 (en) 2005-03-12 2005-03-12 Improvements in and relating to padded boxes

Publications (1)

Publication Number Publication Date
WO2006097683A1 true WO2006097683A1 (fr) 2006-09-21

Family

ID=34509011

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/GB2006/000810 Ceased WO2006097683A1 (fr) 2005-03-12 2006-03-07 Ameliorations apportees et concernant des boites preformees

Country Status (3)

Country Link
EP (1) EP1885605A1 (fr)
GB (1) GB0505170D0 (fr)
WO (1) WO2006097683A1 (fr)

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008115846A1 (fr) * 2007-03-16 2008-09-25 Meadwestvaco Corporation Boîte-cadeau améliorée
WO2009013542A1 (fr) * 2007-07-25 2009-01-29 Concept Packaging Services Limited Améliorations apportées à ou se rapportant à des cartons, leurs procédés de montage et ébauches de cartons
FR2925024A1 (fr) * 2007-12-18 2009-06-19 Finega Sa Flan predecoupe pour la realisation d'un element d'emballage a fond renforce
WO2013169347A1 (fr) * 2012-05-08 2013-11-14 Multi Packaging Solutions, Inc. Flans pour contenants et contenants, boîtes et procédés associés
CN107323790A (zh) * 2017-07-31 2017-11-07 广东美的制冷设备有限公司 敞口包装箱与其制造方法以及包装结构
US10239653B2 (en) 2014-12-09 2019-03-26 Multi Packaging Solutions, Inc. Flat foldable packaging
WO2021234507A1 (fr) * 2020-05-20 2021-11-25 Peleman Industries Nv Ensemble et procédé de fabrication d'une boîte de présentation
FR3144983A1 (fr) * 2023-01-18 2024-07-19 Exotec Réceptacle pour système de stockage et de transport d’un entrepôt, et système comportant un tel réceptacle

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2547849A (en) * 1946-10-25 1951-04-03 William F Barry Box construction
US2655260A (en) * 1949-03-28 1953-10-13 Clerc Jean Combined gift box and greeting card carrier
FR2579175A1 (fr) * 1985-03-25 1986-09-26 Socar Emballage formant barquette, notamment pour le conditionnement de viande fraiche

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2547849A (en) * 1946-10-25 1951-04-03 William F Barry Box construction
US2655260A (en) * 1949-03-28 1953-10-13 Clerc Jean Combined gift box and greeting card carrier
FR2579175A1 (fr) * 1985-03-25 1986-09-26 Socar Emballage formant barquette, notamment pour le conditionnement de viande fraiche

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2008115846A1 (fr) * 2007-03-16 2008-09-25 Meadwestvaco Corporation Boîte-cadeau améliorée
US8746542B2 (en) 2007-07-25 2014-06-10 Concept Packaging Services Limited Cartons, to methods of constructing the same and to carton blanks therefor
WO2009013542A1 (fr) * 2007-07-25 2009-01-29 Concept Packaging Services Limited Améliorations apportées à ou se rapportant à des cartons, leurs procédés de montage et ébauches de cartons
FR2925024A1 (fr) * 2007-12-18 2009-06-19 Finega Sa Flan predecoupe pour la realisation d'un element d'emballage a fond renforce
EP2072408A1 (fr) * 2007-12-18 2009-06-24 Finega Flan prédécoupé pour la réalisation d'un élément d'emballage à fond renforcé
US9409670B2 (en) 2012-05-08 2016-08-09 Multi Packaging Solutions Blanks for containers, and containers, boxes, and methods thereof
WO2013169347A1 (fr) * 2012-05-08 2013-11-14 Multi Packaging Solutions, Inc. Flans pour contenants et contenants, boîtes et procédés associés
EP3301035A1 (fr) * 2012-05-08 2018-04-04 Multi Packaging Solutions, Inc. Découpe pour un récipient et procédé pour réaliser un récipient
US10239653B2 (en) 2014-12-09 2019-03-26 Multi Packaging Solutions, Inc. Flat foldable packaging
CN107323790A (zh) * 2017-07-31 2017-11-07 广东美的制冷设备有限公司 敞口包装箱与其制造方法以及包装结构
CN107323790B (zh) * 2017-07-31 2023-09-01 广东美的制冷设备有限公司 敞口包装箱与其制造方法以及包装结构
WO2021234507A1 (fr) * 2020-05-20 2021-11-25 Peleman Industries Nv Ensemble et procédé de fabrication d'une boîte de présentation
FR3144983A1 (fr) * 2023-01-18 2024-07-19 Exotec Réceptacle pour système de stockage et de transport d’un entrepôt, et système comportant un tel réceptacle
WO2024153679A1 (fr) * 2023-01-18 2024-07-25 Exotec Product France Réceptacle pour système de stockage et de transport d'un entrepôt, et système comportant un tel réceptacle

Also Published As

Publication number Publication date
EP1885605A1 (fr) 2008-02-13
GB0505170D0 (en) 2005-04-20

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