WO2006084592A1 - Polyetheramine macromonomers comprising two neighbouring primary hydroxyl groups and their use for producing polyurethanes - Google Patents
Polyetheramine macromonomers comprising two neighbouring primary hydroxyl groups and their use for producing polyurethanes Download PDFInfo
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- WO2006084592A1 WO2006084592A1 PCT/EP2006/000754 EP2006000754W WO2006084592A1 WO 2006084592 A1 WO2006084592 A1 WO 2006084592A1 EP 2006000754 W EP2006000754 W EP 2006000754W WO 2006084592 A1 WO2006084592 A1 WO 2006084592A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/50—Polyethers having heteroatoms other than oxygen
- C08G18/5021—Polyethers having heteroatoms other than oxygen having nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0804—Manufacture of polymers containing ionic or ionogenic groups
- C08G18/0819—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups
- C08G18/0823—Manufacture of polymers containing ionic or ionogenic groups containing anionic or anionogenic groups containing carboxylate salt groups or groups forming them
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/0838—Manufacture of polymers in the presence of non-reactive compounds
- C08G18/0842—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents
- C08G18/0861—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers
- C08G18/0866—Manufacture of polymers in the presence of non-reactive compounds in the presence of liquid diluents in the presence of a dispersing phase for the polymers or a phase dispersed in the polymers the dispersing or dispersed phase being an aqueous medium
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/10—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step
- C08G18/12—Prepolymer processes involving reaction of isocyanates or isothiocyanates with compounds having active hydrogen in a first reaction step using two or more compounds having active hydrogen in the first polymerisation step
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/40—High-molecular-weight compounds
- C08G18/48—Polyethers
- C08G18/4804—Two or more polyethers of different physical or chemical nature
- C08G18/482—Mixtures of polyethers containing at least one polyether containing nitrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/28—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen characterised by the compounds used containing active hydrogen
- C08G18/65—Low-molecular-weight compounds having active hydrogen with high-molecular-weight compounds having active hydrogen
- C08G18/66—Compounds of groups C08G18/42, C08G18/48, or C08G18/52
- C08G18/6625—Compounds of groups C08G18/42, C08G18/48, or C08G18/52 with compounds of group C08G18/34
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/321—Polymers modified by chemical after-treatment with inorganic compounds
- C08G65/322—Polymers modified by chemical after-treatment with inorganic compounds containing hydrogen
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/321—Polymers modified by chemical after-treatment with inorganic compounds
- C08G65/325—Polymers modified by chemical after-treatment with inorganic compounds containing nitrogen
- C08G65/3255—Ammonia
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G65/00—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule
- C08G65/02—Macromolecular compounds obtained by reactions forming an ether link in the main chain of the macromolecule from cyclic ethers by opening of the heterocyclic ring
- C08G65/32—Polymers modified by chemical after-treatment
- C08G65/329—Polymers modified by chemical after-treatment with organic compounds
- C08G65/333—Polymers modified by chemical after-treatment with organic compounds containing nitrogen
- C08G65/33303—Polymers modified by chemical after-treatment with organic compounds containing nitrogen containing amino group
Definitions
- the present invention relates to ⁇ - (alkoxy) - ⁇ -N, N-dihydroxyethylamino-polyalkylene glycols, and their use for the preparation of water-dispersible polyurethanes.
- polyurethane systems Due to their high resistance and ease of application, polyurethane systems have opened up a broad field of application in the paint, coating, coating and textile industries. For environmental and occupational safety reasons, solvent-free, water-dispersed polyurethane systems have been developed in the recent past.
- Aqueous polyurethane dispersions consist of polyurethane polymers or polyurethane-polyurea polymers which contain both urethane groups and urea groups and are accessible by polyaddition reactions of polyols, polyisocyanates and polyamines. From the polyols and the polyisocyanates polyurethane prepolymers are first prepared, which are then dispersed in the aqueous phase and chain extended with polyamines to form the polyurethane-polyurea polymers.
- the polyurethane polymers must also contain a sufficient amount of hydrophilic groups, which ensure the stabilization in the aqueous phase. These hydrophilic groups are anionic, cationic or nonionic groups or a combination of the groups just mentioned.
- the dispersion is stabilized in this case after neutralization of the carboxylic acid side groups by electrostatic repulsion of the carboxylate groups incorporated in the prepolymer.
- aqueous polyurethane dispersions are also prepared by nonionic, hydrophilic, sterically stabilizing groups.
- nonionic, hydrophilic, sterically stabilizing groups To achieve this steric stabilization of polyurethane dispersions, therefore, long, hydrophilic, non-isocyanate-reactive side chains are required, which, like DMPA, can be incorporated into the polyurethane prepolymer via two hydroxyl groups (DE-A-25 51 094).
- Polyethers are particularly suitable
- Step 1 Preparation of a hydroxymethyl-1,3-dioxolane from the trifunctional alcohol
- Stage 2 Reaction of the alkaline hydroxymethyl-1, 3-dioxolane with a
- Step 3 Reaction of the ⁇ -hydroxy- ⁇ - (1,3-dioxolano) -polyalkylene glycol with an alkyl halide or an alkyl monoisocyanate
- Step 4 Acid-catalyzed cleavage of the 1,3-dioxolane ring to the diol.
- a disadvantage of this process is that large amounts of alkali metal halides are obtained as by-products in the etherification in stage 3, which interfere with the further conversion to polyurethane prepolymers and are difficult to remove.
- trihydroxy-functional polyalkylene glycols may be formed as by-products which may cause crosslinking and thus insolubility in the polyurethane prepolymer dispersion during the copolymerization into the polyurethane prepolymer dispersion (EP-A-0 43 966).
- Object of the present invention was therefore to find a simple and inexpensive to produce ⁇ - (alkoxy) - ⁇ -dihydroxyalkyl-polyalkylene glycol, which does not have the above-mentioned disadvantages in the preparation and application.
- Polyurethane prepolymer dispersions can be incorporated and ensure the stability of the aqueous prepolymer dispersions.
- the invention thus relates to compounds of the formula 2
- R 1 is H, methyl or ethyl
- R 2 is C 1 -C 4 -alkyl
- A is a C 2 to C 4 alkylene group
- m is a number from 5 to 300
- n is a number from 0 to 3.
- Another object of the invention is a process for the preparation of polyurethane prepolymers by reacting compounds of formula 2 with a Polyisocyanate and optionally with further polyols or polyamines.
- Another object of the invention is a process for the preparation of polyurethane polymers by reacting a) a compound of formula 2 with a polyisocyanate and optionally with other polyols or polyamines to a polyurethane prepolymer, and b) the resulting polyurethane prepolymer in aqueous Milieu reacted with a polyamine to a polyurethane polymer.
- Another object of the invention are polyurethane prepolymers obtainable by the reaction of a compound of formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical ,
- Another object of the invention are polyurethane polymers obtainable by the reaction of a compound of formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, and the subsequent reaction of the polyurethane prepolymer thus obtained in an aqueous medium with a polyamine of the formula Y (NH 2) q , in which Y is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, and q is a number from 2 to 4.
- Another object of the invention is the use of the compounds of formula 2 for the preparation of polyurethane prepolymers by the compound of formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical is reacted.
- Another object of the invention is the use of the compounds of formula 2 for the preparation of Polyurethanpoiymeren by the compound of Formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, is reacted, and the resulting polyurethane prepolymer in an aqueous medium with a polyamine of the formula Y (NH 2 ) q , wherein Y is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, and q is a number from 2 to 4.
- the total number of alkoxy units is preferably between 10 and 200.
- the alkoxy chain may be a homopolymer or block polymer chain having alternating blocks of various alkoxy units. It can also be a chain with a statistical sequence of the alkoxy units.
- the alkoxy units are preferably either only ethoxy units, or a mixture of ethoxy and propoxy units.
- - (AO) m -R 2 is an alkoxy of the formula b (CH (CH 3) - CH 2 - O) a - (O CH 2 - - CH 2) - wherein R * a is a number of 0 to 300, preferably 0 to 50 b, a number from 5 to 300, preferably 10 to 200 and R 2 has the meaning given above.
- R 1 is hydrogen.
- n 0 or 1. All embodiments have in common that preferably at least 50 mol% of the radicals (AO) are ethoxy radicals.
- the compounds of the formula 2 are also referred to below as ⁇ -alkoxy polyetheramine diols.
- the process for producing the ⁇ -alkoxy-polyether-amine diols and the preparation of polyurethane dispersions is thus described in greater detail below and illustrated by way of examples.
- the ⁇ -alkoxy-polyether-amine diols can be prepared from commercially available ⁇ -amino- ⁇ -alkoxy polyalkylene glycols (DE-A-1643426), or ⁇ -amino- ⁇ -alkoxy polyalkylene glycols prepared specifically for this purpose are prepared from ⁇ -hydroxy- ⁇ - Alkoxypolyalkylenglykolen be prepared according to the process described in DE-A-1643426 by the ⁇ -hydroxy group is replaced by an amino group in an aminolysis reaction.
- the ⁇ -alkoxy-Polyetheramindiole can also be prepared by other methods known in the literature, such as the addition of acrylonitrile to an alcohol, and subsequent reduction of the nitrile function to the amine. This amino group is then reacted without addition of an alkoxylation catalyst with exactly 2 moles of alkylene oxide to Dihydroxyethylaminooli.
- the degree of water solubility defined by the cloud point according to DIN EN 1890, the ⁇ -alkoxy-Polyetheramindiole, and the degree of their hydrophilizing and dispersieren ⁇ den effect can be adjusted by the ratio and number of alkylene oxide units (AO) m , preferably from ethylene oxide to propylene oxide ,
- the isocyanates of the formula X (NCO) P are preferably those in which X is an aliphatic hydrocarbon radical having 4 to 12 carbon atoms, a cycloaliphatic or aromatic hydrocarbon radical having 6 to 15 carbon atoms or an araliphatic hydrocarbon radical having 7 to 15 carbon atoms.
- diisocyanates examples include tetramethylene diisocyanate, hexamethylene diisocyanate, dodecamethylene diisocyanate, 1,4-diisocyanatocyclohexane, 1-isocyanato-3,5,5-trimethyl-5-isocyanatomethylcyclohexane (IPDI), 2,2-bis (4-isocyanatocyclohexyl) propane , Trimethylhexane diisocyanate, 1,4- Diisocyanatobenzene, 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4.4 l -diisocyanato-diphenylmethane, 2,4'-diisocyanato-diphenylmethane, p-xylylene diisocyanate, tetramethylxylylene diisocyanate (TMXDI), the isomers of bis (4-isocyana
- mixtures of these isocyanates are the mixtures of the respective structural isomers of diisocyanate toluene and diisocyanato-diphenylmethane; in particular, the mixture of 80 mol% 2,4-diisocyanatotoluene and 20 mol% 2,6-diisocyanatotoluene is suitable.
- mixtures of aromatic isocyanates such as 2,4-diisocyanatotoluene and / or 2,6-diisocyanatotoluene with aliphatic or cycloaliphatic isocyanates such as hexamethylene diisocyanate or IPDI are particularly advantageous, wherein the preferred mixing ratio of aliphatic to aromatic isocyanates 4: 1 to 1: 4.
- polyurethanes can be used as compounds in addition to the aforementioned also isocyanates, in addition to the free isocyanate groups further blocked isocyanate groups, e.g. Wear uretdione groups.
- the polyamines used for the reaction of the polyurethane prepolymers to the polyurethane polymers are those in which Y is an aliphatic hydrocarbon radical having 4 to 12 carbon atoms, a cycloaliphatic or aromatic hydrocarbon radical having 6 to 15
- Preferred amines are polyfunctional amines of the molecular weight range from 32 to 500 g / mol, preferably from 60 to 300 g / mol, which contain at least two amino groups selected from the group of the primary and secondary amino groups.
- diamines such as diaminoethane, diaminopropanes, diaminobutanes, diaminohexanes, piperazine, 2,5-dimethylpiperazine, amino-3-aminomethyl-3,5,5-trimethylcyclohexane ⁇ sophorondiamin, IPDA), 4,4-diaminodicyclohexylmethane I, 1,4-diaminocyclohexane, aminoethylethanolamine, hydrazine, hydrazine hydrate or triamines such as diethyltriamine or 1, 8-diamino-4-aminomethyloctane.
- diamines such as diaminoethane, diaminopropanes, diaminobutanes, diaminohexanes, piperazine, 2,5-dimethylpiperazine, amino-3-aminomethyl-3,5,5-trimethylcyclohexane ⁇ sophor
- the amines may also be in blocked form, e.g. in the form of the corresponding ketimines (see, for example, CA-A 1 129 128), ketazines (see, for example, US-A 4,269,748) or amine salts (see US-A 4,292,226).
- oxazolidines as used for example in US-A 4,192,937, are capped polyamines, which can be used for the preparation of the polyurethanes according to the invention for chain extension of the prepolymers. Preference is given to using mixtures of di- and triamines, particularly preferably mixtures of isophoronediamine (IPDA) and diethylenetriamine (DETA).
- the described polyamines are also suitable for use in the reaction of the compound of formula 2 with a polyisocyanate.
- diols are used in the reaction of the compounds of the formula 2 with polyisocyanates to give the polyurethane prepolymer, and in the preparation of the polyurethane polymers.
- the diols are, in particular, polyester polyols, e.g. from Ulimann's Encyklopadie der ischen Chemie, 4th Edition, Volume 19, pp. 62 to 65 are known. Preference is given to using polyesterpolyols which are obtained by reacting dihydric alcohols with dibasic carboxylic acids. Instead of the free polycarboxylic acids, it is also possible to use the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters of lower alcohols or mixtures thereof to prepare the polyesterpolyols.
- the polycarboxylic acids may be aliphatic, cycloaliphatic, araliphatic, aromatic or heterocyclic and optionally, e.g. by halogen atoms, substituted and / or unsaturated. Examples include:
- dicarboxylic acids of the general formula HOOC- (CH 2 ) y -COOH, where y is a number from 1 to 20, preferably an even number from 2 to 20, for example succinic acid, adipic acid, sebacic acid and dodecanedicarboxylic acid.
- polyhydric alcohols e.g. Ethylene glycol, propane-1,2-diol, propane-1,3-diol, butane-1,3-diol, butene-1,4-diol, butyne-1,4-diol, pentane-1,1-diol, neopentyl glycol, Bis (hydroxymethyl) cyclohexanes such as 1,4-bis (hydroxymethyl) cyclohexane, 2-methylpropane-1,3-diol, methylpentanediols, furthermore diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, dipropylene glycol, polypropylene glycol, dibutylene glycol and polybutylene glycols consideration.
- Ethylene glycol propane-1,2-diol, propane-1,3-diol, butane-1,3-diol, butene-1,4-d
- Alcohols of the general formula HO- (CH 2 ) X -OH are preferred, where x is a number from 1 to 20, preferably an even number from 2 to 20.
- examples of these are ethylene glycol, butane-1, 4-diol, hexane-1, 6-diol, octane-1,8-diol and dodecane-1, 12-diol.
- Further preferred is neopentyl glycol.
- polycarbonate diols as can be obtained, for example, by reacting phosgene with an excess of the low molecular weight alcohols mentioned as synthesis components for the polyesterpolyols.
- lactone-based polyesterdiols which are homopolymers or copolymers of lactones, preferably terminal hydroxyl-containing addition products of lactones onto suitable difunctional starter molecules.
- Suitable lactones are preferably those which are derived from compounds of the general formula HO- (CHa) 2 -COOH, where z is a number from 1 to 20 and an H atom of a methylene unit by a Cr to C 4 alkyl may be substituted. Examples are e-caprolactone, ß-propiolactone, ⁇ -butyrolactone and / or methyl-e-caprolactone and mixtures thereof.
- Suitable starter components are, for example, the low molecular weight dihydric alcohols mentioned above as the synthesis component for the polyesterpolyols.
- the corresponding polymers of e-caprolactone are particularly preferred.
- Lower polyester diols or polyether diols can also be used as starters for the preparation of the lactone polymers.
- the polymers of lactones it is also possible to use the corresponding, chemically equivalent polycondensates of the hydroxycarboxylic acids corresponding to the lactones.
- suitable monomers are polyether diols. They are in particular by polymerization of ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin with itself, for example in the presence of BF 3 or by addition of these compounds, optionally in admixture or in succession, to starting components with reactive hydrogen atoms, such as alcohols or amines, eg Water, ethylene glycol, propane-1,2-diol, propane-1,3-diol, 1,2-bis (4-hydroxy-diphenyl) -propane or aniline available. Particularly preferred is polytetrahydrofuran having a molecular weight of 240 to 5000, and especially 500 to 4500.
- polyhydroxyolefins preferably those having 2 terminal hydroxyl groups, e.g. ⁇ , - ⁇ -Dihydroxypolybutadien, ⁇ , - ⁇ -Dihydroxypoly- methacrylic ester or ⁇ x, - ⁇ -Dihydroxypolyacrylester as monomers.
- Such compounds are known, for example, from EP-A-0 622 378.
- Further suitable polyols are polyacetals, polysiloxanes and alkyd resins.
- the total nitrogen content after the reaction was 1.6 wt .-%, corresponding to a molecular weight of 875 g / mol.
- the proportion of tertiary amine was 99 wt .-%.
- the product was characterized by 1 H-NMR.
- the chain extension of the aqueous dispersed prepolymer was carried out with 7.1 g of ethylenediamine dissolved in 50 g of water.
- the result was an orange translucent, low-viscosity and storage-stable polyurethane dispersion having a solids content of 30% by weight, a pH of 8.5 and an average particle diameter of 40 nm.
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Abstract
Description
Beschreibung description
Polyetheramin-Makromonomere mit zwei benachbarten primären Hydroxylgruppen und ihre Verwendung zur Herstellung von PolyurethanenPolyetheramine macromonomers with two adjacent primary hydroxyl groups and their use for the preparation of polyurethanes
Die vorliegende Erfindung betrifft Ω-(Alkoxy)-α-N,N-Dihydroxyethylamino- Polyalkylenglykole, und ihre Verwendung zur Herstellung von wasserdispergierbaren Polyurethanen.The present invention relates to Ω- (alkoxy) -α-N, N-dihydroxyethylamino-polyalkylene glycols, and their use for the preparation of water-dispersible polyurethanes.
Polyurethansysteme haben sich durch ihre hohe Beständigkeit und einfache Applikation ein weites Anwendungsfeld im Bereich Farben-, Lack-, Coating- und Textilindustrie erschlossen. Aus Gründen des Umwelt- und Arbeitsschutzes wurden in der jüngeren Vergangenheit vor allem lösungsmittelfreie, wasserdispergierte Polyurethansysteme entwickelt.Due to their high resistance and ease of application, polyurethane systems have opened up a broad field of application in the paint, coating, coating and textile industries. For environmental and occupational safety reasons, solvent-free, water-dispersed polyurethane systems have been developed in the recent past.
Die Herstellung von wässrigen Polyurethan-Dispersionen ist seit vielen Jahren bekannt und wird in einer großen Zahl von Veröffentlichungen im Detail beschrieben (z.B. Houben-Weyl, Methoden der Organischen Chemie, Band E20, Teil I1 S. 1659-1681; D. Dieterich, Prag. Org. Coat. 1981, 9, 281-330; J.W. Rosthauser, K. Nachtkamp, Journal of Coated Fabrics 1986, 16, 39-79; R. Amoldus, Surf. Coat. 1990, 3 (Waterbome Coat.), 179-198).The preparation of aqueous polyurethane dispersions has been known for many years and is described in detail in a large number of publications (eg Houben-Weyl, Methods of Organic Chemistry, Volume E20, Part I 1 pp 1659-1681, D. Dieterich, Prague, Org Coat, 1981, 9, 281-330, JW Rosthauser, K. Nachtkamp, Journal of Coated Fabrics 1986, 16, 39-79, R. Amoldus, Surf Coat, 1990, 3 (Waterbome Coat.), 179-198).
Wässrige Polyurethan-Dispersionen bestehen aus Polyurethan-Polymeren bzw. Polyurethan-Polyharnstoff-Polymeren, die sowohl Urethan-Gruppen als auch Harnstoff-Gruppen beinhalten und durch Polyadditions-Reaktionen von Polyolen, Polyisocyanaten und Polyaminen zugänglich sind. Aus den Polyolen und den Polyisocyanaten werden zunächst Polyurethan-Prepolymere hergestellt, die dann in der wässrigen Phase dispergiert und mit Polyaminen unter Aufbau der Polyurethan-Polyharnstoff-Polymere kettenverlängert werden. Die Polyurethan- Polymere müssen zudem eine ausreichende Menge an hydrophilen Gruppen enthalten, welche die Stabilisierung in der wässrigen Phase gewährleisten. Bei diesen hydrophilen Gruppen handelt es sich um anionische, kationische oder nicht-ionische Gruppen oder eine Kombination der eben genannten Gruppen. Um auf die Verwendung externer Emulgatoren verzichten zu können, ist die Herstellung stabiler wässriger Polyurethandispersionen nur mit Hilfe geeigneter Comonomere möglich, die durch ihre Hydrophilie eine stabile wässrige Dispersion von Polyurethan prepolymeren ermöglichen. (S. Dedrichs, European Coating Journal S. 565,5, 2002, NoII, DE 25 51 094). Um einen vollständigen Einbau der hydrophilen Comonomere in das hydrophobe Polyurethanprepolymer zu erreichen, setzt man hierzu Diole mit hydrophilen Resten wie z.B. Dimethylolpropansäure (DMPA) ein. Die Stabilisierung der Dispersion erfolgt in diesem Fall nach Neutralisation der Carbonsäureseitengruppen durch elektrostatische Abstoßung der ins Prepolymer eingebauten Carboxylatgruppen. (H. Kager, Dissertation, Uni Hamburg 2002, Jung-Eun Yang, Journal of Applied Polymer Science 86, 9 , S.2375).Aqueous polyurethane dispersions consist of polyurethane polymers or polyurethane-polyurea polymers which contain both urethane groups and urea groups and are accessible by polyaddition reactions of polyols, polyisocyanates and polyamines. From the polyols and the polyisocyanates polyurethane prepolymers are first prepared, which are then dispersed in the aqueous phase and chain extended with polyamines to form the polyurethane-polyurea polymers. The polyurethane polymers must also contain a sufficient amount of hydrophilic groups, which ensure the stabilization in the aqueous phase. These hydrophilic groups are anionic, cationic or nonionic groups or a combination of the groups just mentioned. To be able to dispense with the use of external emulsifiers, the preparation of stable aqueous polyurethane dispersions is possible only with the aid of suitable comonomers, which allow by their hydrophilicity prepolymeren a stable aqueous dispersion of polyurethane. (S. Dedrichs, European Coating Journal pp 565.5, 2002, NoII, DE 25 51 094). In order to achieve a complete incorporation of the hydrophilic comonomers in the hydrophobic polyurethane prepolymer, this is done using diols with hydrophilic radicals such as dimethylolpropanoic acid (DMPA). The dispersion is stabilized in this case after neutralization of the carboxylic acid side groups by electrostatic repulsion of the carboxylate groups incorporated in the prepolymer. (H. Kager, Dissertation, University of Hamburg 2002, Jung-Eun Yang, Journal of Applied Polymer Science 86, 9, p.2375).
Neben der elektrostatischen Stabilisierung durch Carboxylatgruppen werden wässrige Polyurethandispersionen auch durch nichtionische, hydrophile, sterisch stabilisierend wirkende Gruppen hergestellt. Zur Erreichung dieser sterischen Stabilisierung von Polyurethandispersionen benötigt man daher lange, hydrophile, nicht mit Isocyanaten reagierende Seitenketten, die wie DMPA über zwei Hydroxylgruppen in das Polyurethanprepolymer eingebaut werden können (DE-A-25 51 094). Als besonders geeignet haben sich dabei PolyetherIn addition to the electrostatic stabilization by carboxylate groups, aqueous polyurethane dispersions are also prepared by nonionic, hydrophilic, sterically stabilizing groups. To achieve this steric stabilization of polyurethane dispersions, therefore, long, hydrophilic, non-isocyanate-reactive side chains are required, which, like DMPA, can be incorporated into the polyurethane prepolymer via two hydroxyl groups (DE-A-25 51 094). Polyethers are particularly suitable
(Polyalkylenglykole) mit zwei freien nahe benachbarten Hydroxylgruppen am gleichen Molekülende und einer langen mit einem Alkoxyende versehenen Polyalkylenseitenkette gemäß folgender Formel 1 erwiesen. (S. Dedrichs, European Coating Journal S. 565,5, 2002, DE 3049 746 A1). (Polyalkylene glycols) with two free near-adjacent hydroxyl groups at the same molecular end and a long end provided with an alkoxy polyalkylene side chain according to the following formula 1 proved. (S. Dedrichs, European Coating Journal S. 565.5, 2002, DE 3049 746 A1).
Hierin bedeuten m = k = 1 ; n > = 20 und R = Alkyl oder Alkyl-N-C=OHere, m = k = 1; n> = 20 and R = alkyl or alkyl-N-C = O
Die Herstellung derartiger Systeme ist jedoch sehr aufwändig und teuer, und verläuft über 4 Stufen ausgehend von trifunktionellen Alkoholen wie Glycerin oder Trimethylolpropan (DE-A-3049 746, EP 0 043 966): Stufe 1 : Herstellung eines Hydroxymethyl-1 ,3-Dioxolans aus dem trifunktionellen Alkohol Stufe 2: Umsetzung des alkalischen Hydroxymethyl-1 ,3-Dioxolans mit einemHowever, the preparation of such systems is very complicated and expensive, and proceeds over four stages starting from trifunctional alcohols such as glycerol or trimethylolpropane (DE-A-3049 746, EP 0 043 966): Step 1: Preparation of a hydroxymethyl-1,3-dioxolane from the trifunctional alcohol Stage 2: Reaction of the alkaline hydroxymethyl-1, 3-dioxolane with a
Alkylenoxid Stufe 3: Umsetzung des Ω-Hydroxy-α-(1,3-Dioxolano)-Polyalkylenglykols mit einem Alkylhalogenid oder einem Alkylmonoisocyanat Stufe 4: Säurekatalysierte Spaltung des 1 ,3-Dioxolanrings zum Diol.Alkylene oxide Step 3: Reaction of the Ω-hydroxy-α- (1,3-dioxolano) -polyalkylene glycol with an alkyl halide or an alkyl monoisocyanate Step 4: Acid-catalyzed cleavage of the 1,3-dioxolane ring to the diol.
Nachteilig bei diesem Verfahren ist, dass große Mengen Alkalihalogenide bei der Veretherung in Stufe 3 als Nebenprodukt anfallen, die die weitere Umsetzung zu Polyurethanprepolymeren stören und schwierig zu entfernen sind. Darüber hinaus können im Falle einer unvollständigen Umsetzung in Stufe 3 neben den Ziel-Diolen, trihydroxy-funktionelle Polyalkylenglykole als Nebenprodukte entstehen, die bei der Einpolymerisation in die Polyurethanprepolymerdispersion Vernetzung und damit Unlöslichkeiten verursachen können (EP-A-OO 43 966). Bei der in DE-A-25 14 513 beschriebenen Herstellung von Diisocyanaten mit Polyalkylenglykolseitenketten durch Umsetzung von Triisocyanaten mit einem Monohydroxy-funktionellen Polyalkylenglykol ergibt sich das Problem des Entstehens von vernetzend wirkenden Triisocyanaten bzw. des Vorhandenseins von Monohydroxy- oder Monoisocyanat-funktionellen Komponenten je nach gewählter Stöchiometrie. Auch hier verursachen Triisocyanat-funktionelie Komponenten potentiell Vernetzung, Monohydroxy- oder Monoisocyanat-funktionellen Komponenten verursachen jedoch Kettenabbruch der linearen PU-Polymere.A disadvantage of this process is that large amounts of alkali metal halides are obtained as by-products in the etherification in stage 3, which interfere with the further conversion to polyurethane prepolymers and are difficult to remove. In addition, in the case of an incomplete reaction in step 3, in addition to the target diols, trihydroxy-functional polyalkylene glycols may be formed as by-products which may cause crosslinking and thus insolubility in the polyurethane prepolymer dispersion during the copolymerization into the polyurethane prepolymer dispersion (EP-A-0 43 966). In the preparation of diisocyanates with Polyalkylenglykolseitenketten described in DE-A-25 14 513 by reaction of triisocyanates with a monohydroxy-functional Polyalkylene glycol raises the problem of the formation of crosslinking triisocyanates or the presence of monohydroxy or monoisocyanate functional components depending on the selected stoichiometry. Again, triisocyanate functional components potentially cause crosslinking, but monohydroxy or monoisocyanate functional components cause chain termination of the linear PU polymers.
Aufgabe der vorliegenden Erfindung war es deshalb, ein einfach und kostengünstig herzustellendes Ω-(Alkoxy)-α-Dihydroxyalkyl-Polyalkylenglykol zu finden, das die oben genannten Nachteile bei der Herstellung und Anwendung nicht aufweist.Object of the present invention was therefore to find a simple and inexpensive to produce Ω- (alkoxy) -α-dihydroxyalkyl-polyalkylene glycol, which does not have the above-mentioned disadvantages in the preparation and application.
Das Ω-(Alkoxy)-α-Dihydroxyalky!-Polyalkylenglykol sollte in geeigneter Weise inThe Ω- (alkoxy) -α-dihydroxyalky! -Polyalkylene glycol should be suitably used in
Polyurethanprepolymerdispersionen eingebaut werden können und die Stabilität der wässrigen Prepolymerdispersionen gewährleisten.Polyurethane prepolymer dispersions can be incorporated and ensure the stability of the aqueous prepolymer dispersions.
Gegenstand der Erfindung sind somit Verbindungen der Formel 2The invention thus relates to compounds of the formula 2
worinwherein
R1 H, Methyl oder Ethyl,R 1 is H, methyl or ethyl,
R2 d- bis C4-Alkyl,R 2 is C 1 -C 4 -alkyl,
A eine C2- bis C4-Alkylengruppe, m eine Zahl von 5 bis 300 n eine Zahl von 0 bis 3 bedeuten.A is a C 2 to C 4 alkylene group, m is a number from 5 to 300 n is a number from 0 to 3.
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Herstellung von Polyurethan-Prepolymeren, indem man Verbindungen der Formel 2 mit einem Polyisocyanat und gegebenenfalls mit weiteren Polyolen oder Polyaminen umsetzt.Another object of the invention is a process for the preparation of polyurethane prepolymers by reacting compounds of formula 2 with a Polyisocyanate and optionally with further polyols or polyamines.
Ein weiterer Gegenstand der Erfindung ist ein Verfahren zur Herstellung von Polyurethanpolymeren, indem man a) eine Verbindung der Formel 2 mit einem Polyisocyanat und gegebenenfalls mit weiteren Polyolen oder Polyaminen zu einem Polyurethan-Prepolymer umsetzt, und b) das so erhaltene Polyurethan-Prepolymer in wässrigem Milieu mit einem Polyamin zu einem Polyurethanpolymer umsetzt.Another object of the invention is a process for the preparation of polyurethane polymers by reacting a) a compound of formula 2 with a polyisocyanate and optionally with other polyols or polyamines to a polyurethane prepolymer, and b) the resulting polyurethane prepolymer in aqueous Milieu reacted with a polyamine to a polyurethane polymer.
Ein weiterer Gegenstand der Erfindung sind Polyurethan-Prepolymere, erhältlich durch die Reaktion einer Verbindung der Formel 2 mit einem Isocyanat der Formel X(NCO)P, worin p eine Zahl von 2 bis 4 und X ein aliphatischer, cycloaliphatischer, aromatischer oder araliphatischer Kohlenwasserstoffrest ist.Another object of the invention are polyurethane prepolymers obtainable by the reaction of a compound of formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical ,
Ein weiterer Gegenstand der Erfindung sind Polyurethanpolymere, erhältlich durch die Reaktion einer Verbindung der Formel 2 mit einem Isocyanat der Formel X(NCO)P, worin p eine Zahl von 2 bis 4 und X ein aliphatischer, cycloaliphatischer, aromatischer oder araliphatischer Kohlenwasserstoffrest ist, und die anschließende Umsetzung des so erhaltenen Polyurethanprepolymers in wässrigem Milieu mit einem Polyamin der Formel Y(NH2)q, worin Y ein aliphatischer, cycloaliphatischer, aromatischer oder araliphatischer Kohlenwasserstoffrest, und q eine Zahl von 2 bis 4 ist.Another object of the invention are polyurethane polymers obtainable by the reaction of a compound of formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, and the subsequent reaction of the polyurethane prepolymer thus obtained in an aqueous medium with a polyamine of the formula Y (NH 2) q , in which Y is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, and q is a number from 2 to 4.
Ein weiterer Gegenstand der Erfindung ist die Verwendung der Verbindungen der Formel 2 zur Herstellung von Polyurethan-Prepolymeren, indem die Verbindung der Formel 2 mit einem Isocyanat der Formel X(NCO)P, worin p eine Zahl von 2 bis 4 und X ein aliphatischer, cycloaiiphatischer, aromatischer oder araliphatischer Kohlenwasserstoffrest ist, zur Reaktion gebracht wird.Another object of the invention is the use of the compounds of formula 2 for the preparation of polyurethane prepolymers by the compound of formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical is reacted.
Ein weiterer Gegenstand der Erfindung ist die Verwendung der Verbindungen der Formel 2 zur Herstellung von Polyurethanpoiymeren, indem die Verbindung der Formel 2 mit einem Isocyanat der Formel X(NCO)P, worin p eine Zahl von 2 bis 4 und X ein aliphatischer, cycloaliphatischer, aromatischer oder araliphatischer Kohlenwasserstoffrest ist, zur Reaktion gebracht wird, und das so erhaltene Polyurethanprepolymer in wässrigem Milieu mit einem Polyamin der Formel Y(NH2)q, worin Y ein aliphatischer, cycloaliphatischer, aromatischer oder araliphatischer Kohlenwasserstoffrest, und q eine Zahl von 2 bis 4 ist, umgesetzt wird.Another object of the invention is the use of the compounds of formula 2 for the preparation of Polyurethanpoiymeren by the compound of Formula 2 with an isocyanate of the formula X (NCO) P , wherein p is a number from 2 to 4 and X is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, is reacted, and the resulting polyurethane prepolymer in an aqueous medium with a polyamine of the formula Y (NH 2 ) q , wherein Y is an aliphatic, cycloaliphatic, aromatic or araliphatic hydrocarbon radical, and q is a number from 2 to 4.
In der durch (A-O)m wiedergegebenen Alkoxygruppe liegt die Gesamtzahl von Alkoxyeinheiten vorzugsweise zwischen 10 und 200. Bei der Alkoxykette kann es sich um eine Homopolymer- oder Blockpolymerkette handeln, die alternierende Blöcke verschiedener Alkoxyeinheiten aufweist. Es kann sich dabei auch um eine Kette mit statistischer Abfolge der Alkoxyeinheiten handeln. Die Alkoxyeinheiten sind vorzugsweise entweder nur Ethoxyeinheiten, oder eine Mischung aus Ethoxy- und Propoxyeinheiten.In the alkoxy group represented by (AO) m , the total number of alkoxy units is preferably between 10 and 200. The alkoxy chain may be a homopolymer or block polymer chain having alternating blocks of various alkoxy units. It can also be a chain with a statistical sequence of the alkoxy units. The alkoxy units are preferably either only ethoxy units, or a mixture of ethoxy and propoxy units.
In einer bevorzugten Ausführungsform steht -(A-O)m-R2 für eine Alkoxykette der Formel (CH(CH3) - CH2 - O)a - (CH2 - CH2 - O)b - R* worin a eine Zahl von 0 bis 300, vorzugsweise 0 bis 50 b eine Zahl von 5 bis 300, vorzugsweise 10 bis 200 und R2 die oben angegebene Bedeutung hat.In a preferred embodiment, - (AO) m -R 2 is an alkoxy of the formula b (CH (CH 3) - CH 2 - O) a - (O CH 2 - - CH 2) - wherein R * a is a number of 0 to 300, preferably 0 to 50 b, a number from 5 to 300, preferably 10 to 200 and R 2 has the meaning given above.
In einer weiteren bevorzugten Ausführungsform steht R1 für Wasserstoff. In einer weiteren bevorzugten Ausführungsform ist n = 0 oder 1. Allen Ausführungsformen ist gemein, dass vorzugsweise mindestens 50 mol-% der Reste (A-O) Ethoxyreste sind.In a further preferred embodiment, R 1 is hydrogen. In a further preferred embodiment, n = 0 or 1. All embodiments have in common that preferably at least 50 mol% of the radicals (AO) are ethoxy radicals.
Die Verbindungen der Formeln 2 werden im Folgenden auch als Ω-Alkoxy- Polyetheramindiole bezeichnet. Im Folgenden wird das Verfahren zur Herstellung der Ω-Alkoxy- Polyetheramindiole sowie die Herstellung von Polyurethan-Dispersionen damit näher beschrieben und an Beispielen erläutert.The compounds of the formula 2 are also referred to below as Ω-alkoxy polyetheramine diols. The process for producing the Ω-alkoxy-polyether-amine diols and the preparation of polyurethane dispersions is thus described in greater detail below and illustrated by way of examples.
Die Ω-Alkoxy-Polyetheramindiole können aus kommerziell verfügbaren α-Amino- Ω-Alkoxypolyalkylenglykolen hergestellt werden (DE-A-1643426), oder man verwendet speziell für diesen Zweck hergestellte α-Amino-Ω- Alkoxypolyalkylenglykolen die aus α-Hydroxy-Ω-Alkoxypolyalkylenglykolen nach dem in DE-A-1643426 beschriebenen Verfahren hergestellt werden, indem in einer Aminolysereaktion die α-Hydroxy-Gruppe durch eine Aminogruppe ausgetauscht wird. Die Ω-Alkoxy-Polyetheramindiole können auch durch weitere literaturbekannte Methoden hergestellt werden, wie beispielsweise die Anlagerung von Acrylnitril an einen Alkohol, und anschließende Reduktion der Nitril-Funktion zum Amin. Diese Aminogruppe wird anschließend ohne Zugabe eines Alkoxylierungskatalysators mit genau 2 Mol Alkylenoxid zur Dihydroxyethylaminogruppe umgesetzt.The Ω-alkoxy-polyether-amine diols can be prepared from commercially available α-amino-Ω-alkoxy polyalkylene glycols (DE-A-1643426), or α-amino-Ω-alkoxy polyalkylene glycols prepared specifically for this purpose are prepared from α-hydroxy-Ω- Alkoxypolyalkylenglykolen be prepared according to the process described in DE-A-1643426 by the α-hydroxy group is replaced by an amino group in an aminolysis reaction. The Ω-alkoxy-Polyetheramindiole can also be prepared by other methods known in the literature, such as the addition of acrylonitrile to an alcohol, and subsequent reduction of the nitrile function to the amine. This amino group is then reacted without addition of an alkoxylation catalyst with exactly 2 moles of alkylene oxide to Dihydroxyethylaminogruppe.
Der Grad der Wasserlöslichkeit, definiert durch den Trübungspunkt nach DIN EN 1890, der Ω-Alkoxy-Polyetheramindiole, sowie der Grad ihrer hydrophilierenden und dispergiereπden Wirkung kann durch das Verhältnis und Anzahl der Alkylenoxideinheiten (AO)m, vorzugsweise von Ethylenoxid zu Propylenoxid, eingestellt werden.The degree of water solubility, defined by the cloud point according to DIN EN 1890, the Ω-alkoxy-Polyetheramindiole, and the degree of their hydrophilizing and dispersierenπden effect can be adjusted by the ratio and number of alkylene oxide units (AO) m , preferably from ethylene oxide to propylene oxide ,
Die Isocyanate der Formel X(NCO)P sind vorzugsweise solche, in denen X für einen aliphatischen Kohlenwasserstoff rest mit 4 bis 12 Kohlenstoffatomen, einen cycloaliphatischen oder aromatischen Kohlenwasserstoffrest mit 6 bis 15 Kohlenstoffatomen oder einen araliphatischen Kohlenwasserstoffrest mit 7 bis 15 Kohlenstoffatomen steht.The isocyanates of the formula X (NCO) P are preferably those in which X is an aliphatic hydrocarbon radical having 4 to 12 carbon atoms, a cycloaliphatic or aromatic hydrocarbon radical having 6 to 15 carbon atoms or an araliphatic hydrocarbon radical having 7 to 15 carbon atoms.
Beispiele derartiger Diisocyanate sind Tetramethylendiisocyanat, Hexamethylen- diisocyanat, Dodecamethylendiisocyanat, 1 ,4-Diisocyanatocyclohexan, 1-lsocyanato-3,5,5-trimethyl-5-isocyanatomethylcyclohexan (IPDI), 2,2-Bis-(4- isocyanatocyclohexyl)-propan, Trimethylhexandiisocyanat, 1,4- Diisocyanatobenzol, 2,4-Diisocyanatotoluol, 2,6-Diisocyanatotoluol, 4,4l-Diisocyanato-diphenylmethan, 2,4'-Diisocyanato-diphenylmethan, p-Xylylendiisocyanat, Tetramethylxylylendiisocyanat (TMXDI), die Isomeren des Bis-(4-isocyanatocyclohexyl)methans (HMDI) wie das trans/trans-, das cis/-cis- und das cis/trans-lsomere sowie aus diesen Verbindungen bestehende Gemische.Examples of such diisocyanates are tetramethylene diisocyanate, hexamethylene diisocyanate, dodecamethylene diisocyanate, 1,4-diisocyanatocyclohexane, 1-isocyanato-3,5,5-trimethyl-5-isocyanatomethylcyclohexane (IPDI), 2,2-bis (4-isocyanatocyclohexyl) propane , Trimethylhexane diisocyanate, 1,4- Diisocyanatobenzene, 2,4-diisocyanatotoluene, 2,6-diisocyanatotoluene, 4.4 l -diisocyanato-diphenylmethane, 2,4'-diisocyanato-diphenylmethane, p-xylylene diisocyanate, tetramethylxylylene diisocyanate (TMXDI), the isomers of bis (4-isocyanatocyclohexyl ) methane (HMDI) such as the trans / trans, the cis / cis and the cis / trans isomers and mixtures of these compounds.
Als Gemische dieser Isocyanate sind besonders die Mischungen der jeweiligen Strukturisomeren von Diisocyanattoluol und Diisocyanato-diphenylmethan von Bedeutung, insbesondere ist die Mischung aus 80 mol-% 2,4-Diisocyanatotoluol und 20 mol-% 2,6-Diisocyanatotoluol geeignet. Weiterhin sind die Mischungen von aromatischen Isocyanaten wie 2,4 Diisocyanattoluol und/oder 2,6-Diisocyanatotoluol mit aliphatischen oder cycloaliphatischen Isocyanaten wie Hexamethylendiisocyanat oder IPDI besonders vorteilhaft, wobei das bevorzugte Mischungsverhältnis der aliphatischen zu aromatischen Isocyanate 4 : 1 bis 1 : 4 beträgt.Particularly suitable mixtures of these isocyanates are the mixtures of the respective structural isomers of diisocyanate toluene and diisocyanato-diphenylmethane; in particular, the mixture of 80 mol% 2,4-diisocyanatotoluene and 20 mol% 2,6-diisocyanatotoluene is suitable. Furthermore, the mixtures of aromatic isocyanates such as 2,4-diisocyanatotoluene and / or 2,6-diisocyanatotoluene with aliphatic or cycloaliphatic isocyanates such as hexamethylene diisocyanate or IPDI are particularly advantageous, wherein the preferred mixing ratio of aliphatic to aromatic isocyanates 4: 1 to 1: 4.
Zum Aufbau der Polyurethane kann man als Verbindungen außer den vorgenannten auch Isocyanate einsetzen, die neben den freien Isocyanatgruppen weitere verkappte Isocyanatgruppen, z.B. Uretdiongruppen tragen.For the construction of the polyurethanes can be used as compounds in addition to the aforementioned also isocyanates, in addition to the free isocyanate groups further blocked isocyanate groups, e.g. Wear uretdione groups.
Die für die Umsetzung der Polyurethan-Prepolymere zu den Polyurethan- Polymeren zum Einsatz kommenden Polyamine sind solche, in denen Y für einen aliphatischen Kohlenwasserstoffrest mit 4 bis 12 Kohlenstoff atomen, einen cycloaliphatischen oder aromatischen Kohlenwasserstoffrest mit 6 bis 15The polyamines used for the reaction of the polyurethane prepolymers to the polyurethane polymers are those in which Y is an aliphatic hydrocarbon radical having 4 to 12 carbon atoms, a cycloaliphatic or aromatic hydrocarbon radical having 6 to 15
Kohlenstoffatomen oder einen araliphatischen Kohlenwasserstoffrest mit 7 bis 15 Kohlenstoffatomen steht. Bevorzugte Amine sind polyfunktionelle Amine des Molgewichtsbereichs von 32 bis 500 g/mol, vorzugsweise von 60 bis 300 g/mol, welche mindestens zwei Aminogruppen, ausgewählt aus der Gruppe der primären und sekundären Aminogruppen, enthalten. Beispiele hierfür sind Diamine wie Diaminoethan, Diaminopropane, Diaminobutane, Diaminohexane, Piperazin, 2,5-Dimethylpiperazin, Amino-3-aminomethyl-3,5,5-trimethylcyclohexan πsophorondiamin, IPDA), 4,4I-Diaminodicyclohexylmethan, 1,4-Diaminocyclohexan, Aminoethylethanolamin, Hydrazin, Hydrazinhydrat oder Triamine wie Diethyleπtriamin oder 1 ,8-Diamino-4-aminomethyloctan.Carbon atoms or an araliphatic hydrocarbon radical having 7 to 15 carbon atoms. Preferred amines are polyfunctional amines of the molecular weight range from 32 to 500 g / mol, preferably from 60 to 300 g / mol, which contain at least two amino groups selected from the group of the primary and secondary amino groups. Examples thereof are diamines such as diaminoethane, diaminopropanes, diaminobutanes, diaminohexanes, piperazine, 2,5-dimethylpiperazine, amino-3-aminomethyl-3,5,5-trimethylcyclohexane πsophorondiamin, IPDA), 4,4-diaminodicyclohexylmethane I, 1,4-diaminocyclohexane, aminoethylethanolamine, hydrazine, hydrazine hydrate or triamines such as diethyltriamine or 1, 8-diamino-4-aminomethyloctane.
Die Amine können auch in blockierter Form, z.B. in Form der entsprechenden Ketimine (siehe z.B. CA-A 1 129 128), Ketazine (vgl. z.B. die US-A 4269 748) oder Aminsalze (s. US-A 4 292 226) eingesetzt werden. Auch Oxazolidine, wie sie beispielsweise in der US-A 4 192 937 verwendet werden, stellen verkappte Polyamine dar, die für die Herstellung der erfindungsgemäßen Polyurethane zur Kettenverlängerung der Präpolymeren eingesetzt werden können. Bevorzugt werden Gemische von Di- und Triaminen verwendet, besonders bevorzugt Gemische von Isophorondiamin (IPDA) und Diethylentriamin (DETA).The amines may also be in blocked form, e.g. in the form of the corresponding ketimines (see, for example, CA-A 1 129 128), ketazines (see, for example, US-A 4,269,748) or amine salts (see US-A 4,292,226). Also oxazolidines, as used for example in US-A 4,192,937, are capped polyamines, which can be used for the preparation of the polyurethanes according to the invention for chain extension of the prepolymers. Preference is given to using mixtures of di- and triamines, particularly preferably mixtures of isophoronediamine (IPDA) and diethylenetriamine (DETA).
Die beschriebenen Polyamine sind ebenfalls zur Verwendung bei der Umsetzung der Verbindung der Formel 2 mit einem Polyisocyanat geeignet.The described polyamines are also suitable for use in the reaction of the compound of formula 2 with a polyisocyanate.
Gegebenenfalls werden bei der Umsetzung der Verbindungen der Formel 2 mit Polyisocyanaten zum Polyurethan-Prepolymer, und bei der Herstellung der Polyurethanpolymere Diole eingesetzt.If appropriate, diols are used in the reaction of the compounds of the formula 2 with polyisocyanates to give the polyurethane prepolymer, and in the preparation of the polyurethane polymers.
Bei den Diolen handelt es sich insbesondere um Polyesterpolyole, die z.B. aus Ulimanns Encyklopädie der technischen Chemie, 4. Auflage, Band 19, S. 62 bis 65 bekannt sind. Bevorzugt werden Polyesterpolyole eingesetzt, die durch Umsetzung von zweiwertigen Alkoholen mit zweiwertigen Carbonsäuren erhalten werden. Anstelle der freien Polycarbonsäuren können auch die entsprechenden Polycarbonsäureanhydride oder entsprechende Polycarbonsäureester von niederen Alkoholen oder deren Gemische zur Herstellung der Polyesterpolyole verwendet werden. Die Polycarbonsäuren können aliphatisch, cycloaliphatisch, araliphatisch, aromatisch oder heterocyclisch sein und gegebenenfalls, z.B. durch Halogenatome, substituiert und/oder ungesättigt sein. Als Beispiele hierfür seien genannt:The diols are, in particular, polyester polyols, e.g. from Ulimann's Encyklopadie der technischen Chemie, 4th Edition, Volume 19, pp. 62 to 65 are known. Preference is given to using polyesterpolyols which are obtained by reacting dihydric alcohols with dibasic carboxylic acids. Instead of the free polycarboxylic acids, it is also possible to use the corresponding polycarboxylic acid anhydrides or corresponding polycarboxylic acid esters of lower alcohols or mixtures thereof to prepare the polyesterpolyols. The polycarboxylic acids may be aliphatic, cycloaliphatic, araliphatic, aromatic or heterocyclic and optionally, e.g. by halogen atoms, substituted and / or unsaturated. Examples include:
Korksäure, Azelainsäure, Phthalsäure, Isophthalsäure, Phthalsäureanhydrid, Tetrahydrophthalsäureanhydrid, Hexahydrophthalsäureanhydrid, Tetrachlorphthalsäureanhydrid, Endomethylentetrahydrophthalsäureanhydrid, Glutarsäureanhydrid, Maleinsäure, Maleinsäureanhydrid, Fumarsäure, dimere Fettsäuren. Bevorzugt sind Dicarbonsäuren der allgemeinen Formel HOOC- (CH2)y-COOH, wobei y eine Zahl von 1 bis 20, bevorzugt eine gerade Zahl von 2 bis 20 ist, z.B. Bernsteinsäure, Adipinsäure, Sebacinsäure und Dodecandicarbonsäure.Suberic, azelaic, phthalic, isophthalic, phthalic, tetrahydrophthalic, hexahydrophthalic, tetrachlorophthalic, endomethylenetetrahydrophthalic anhydride, Glutaric anhydride, maleic acid, maleic anhydride, fumaric acid, dimer fatty acids. Preference is given to dicarboxylic acids of the general formula HOOC- (CH 2 ) y -COOH, where y is a number from 1 to 20, preferably an even number from 2 to 20, for example succinic acid, adipic acid, sebacic acid and dodecanedicarboxylic acid.
Als mehrwertige Alkohole kommen z.B. Ethylenglykol, Propan-1,2-diol, Propan- 1 ,3-diol, Butan-1 ,3-diol, Buten-1,4-diol, Butin-1,4-diol, Pentan-1 ,5rdiol, Neopentylglykol, Bis-(hydroxymethyl)-cyclohexane wie 1 ,4-Bis- (hydroxymethyl)cyclohexan, 2-Methyl-propan-1 ,3-diol, Methylpentandiole, ferner Diethylenglykol, Triethylenglykol, Tetraethylenglykol, Polyethylenglykol, Dipropylenglykol, Polypropylenglykol, Dibutylenglykol und Polybutylenglykole in Betracht.As the polyhydric alcohols, e.g. Ethylene glycol, propane-1,2-diol, propane-1,3-diol, butane-1,3-diol, butene-1,4-diol, butyne-1,4-diol, pentane-1,1-diol, neopentyl glycol, Bis (hydroxymethyl) cyclohexanes such as 1,4-bis (hydroxymethyl) cyclohexane, 2-methylpropane-1,3-diol, methylpentanediols, furthermore diethylene glycol, triethylene glycol, tetraethylene glycol, polyethylene glycol, dipropylene glycol, polypropylene glycol, dibutylene glycol and polybutylene glycols consideration.
Bevorzugt sind Alkohole der allgemeinen Formel HO-(CH2)X-OH, wobei x eine Zahl von 1 bis 20, bevorzugt eine gerade Zahl von 2 bis 20 ist. Beispiele hierfür sind Ethylenglycol, Butan-1 ,4-diol, Hexan-1 ,6-diol, Octan-1,8-diol und Dodecan- 1 ,12-diol. Weiterhin bevorzugt ist Neopentylglykol. Ferner kommen auch Polycarbonat-Diole, wie sie z.B. durch Umsetzung von Phosgen mit einem Überschuss von den als Aufbaukomponenten für die Polyesterpolyole genannten niedermolekularen Alkohole erhalten werden können, in Betracht.Alcohols of the general formula HO- (CH 2 ) X -OH are preferred, where x is a number from 1 to 20, preferably an even number from 2 to 20. Examples of these are ethylene glycol, butane-1, 4-diol, hexane-1, 6-diol, octane-1,8-diol and dodecane-1, 12-diol. Further preferred is neopentyl glycol. Also suitable are polycarbonate diols, as can be obtained, for example, by reacting phosgene with an excess of the low molecular weight alcohols mentioned as synthesis components for the polyesterpolyols.
Geeignet sind auch Polyesterdiole auf Lacton-Basis, wobei es sich um Homo- oder Mischpolymerisate von Lactonen, bevorzugt um endständige Hydroxylgruppen aufweisende Anlagerungsprodukte von Lactonen an geeignete difunktionelle Startermoleküle handelt. Als Lactone kommen bevorzugt solche in Betracht, die sich von Verbindungen der allgemeinen Formel HO-(CHa)2-COOH ableiten, wobei z eine Zahl von 1 bis 20 ist und ein H-Atom einer Methyleneinheit auch durch einen Cr bis C4-Alkylrest substituiert sein kann. Beispiele sind e-Caprolacton, ß-Propiolacton, γ-Butyrolacton und/oder Methyl-e-caprolacton sowie deren Gemische. Geeignete Starterkomponenten sind z.B. die vorstehend als Aufbaukomponente für die Polyesterpolyole genannten niedermolekularen zweiwertigen Alkohole. Die entsprechenden Polymerisate des e-Caprolactons sind besonders bevorzugt. Auch niedere Polyesterdiole oder Polyetherdiole können als Starter zur Herstellung der Lacton-Polymerisate eingesetzt sein. Anstelle der Polymerisate von Lactonen können auch die entsprechenden, chemisch äquivalenten Polykondensate der den Lactonen entsprechenden Hydroxycarbonsäuren, eingesetzt werden.Also suitable are lactone-based polyesterdiols, which are homopolymers or copolymers of lactones, preferably terminal hydroxyl-containing addition products of lactones onto suitable difunctional starter molecules. Suitable lactones are preferably those which are derived from compounds of the general formula HO- (CHa) 2 -COOH, where z is a number from 1 to 20 and an H atom of a methylene unit by a Cr to C 4 alkyl may be substituted. Examples are e-caprolactone, ß-propiolactone, γ-butyrolactone and / or methyl-e-caprolactone and mixtures thereof. Suitable starter components are, for example, the low molecular weight dihydric alcohols mentioned above as the synthesis component for the polyesterpolyols. The corresponding polymers of e-caprolactone are particularly preferred. Lower polyester diols or polyether diols can also be used as starters for the preparation of the lactone polymers. Instead of the polymers of lactones, it is also possible to use the corresponding, chemically equivalent polycondensates of the hydroxycarboxylic acids corresponding to the lactones.
Daneben kommen als Monomere Polyetherdiole in Betracht. Sie sind insbesondere durch Polymerisation von Ethylenoxid, Propylenoxid, Butylenoxid, Tetrahydrofuran, Styroloxid oder Epichlorhydrin mit sich selbst, z.B. in Gegenwart von BF3 oder durch Anlagerung dieser Verbindungen gegebenenfalls im Gemisch oder nacheinander, an Startkomponenten mit reaktionsfähigen Wasserstoffatomen, wie Alkohole oder Amine, z.B. Wasser, Ethylenglykol, Propan-1,2-diol, Propan-1,3-diol, 1,2-Bis(4-hydroxy-diphenyl)-propan oder Anilin erhältlich. Besonders bevorzugt ist Polytetrahydrofuran eines Molekulargewichts von 240 bis 5000, und vor allem 500 bis 4500.In addition, suitable monomers are polyether diols. They are in particular by polymerization of ethylene oxide, propylene oxide, butylene oxide, tetrahydrofuran, styrene oxide or epichlorohydrin with itself, for example in the presence of BF 3 or by addition of these compounds, optionally in admixture or in succession, to starting components with reactive hydrogen atoms, such as alcohols or amines, eg Water, ethylene glycol, propane-1,2-diol, propane-1,3-diol, 1,2-bis (4-hydroxy-diphenyl) -propane or aniline available. Particularly preferred is polytetrahydrofuran having a molecular weight of 240 to 5000, and especially 500 to 4500.
Ebenfalls geeignet sind Polyhydroxyolefine, bevorzugt solche mit 2 endständigen Hydroxylgruppen, z.B. α,-ιυ-Dihydroxypolybutadien, α,-ω-Dihydroxypoly- methacrylester oder <x,-ω-Dihydroxypolyacrylester als Monomere. Solche Verbindungen sind beispielsweise aus der EP-A-O 622 378 bekannt. Weitere geeignete Polyole sind Polyacetale, Polysiloxane und Alkydharze.Also suitable are polyhydroxyolefins, preferably those having 2 terminal hydroxyl groups, e.g. α, -ιυ-Dihydroxypolybutadien, α, -ω-Dihydroxypoly- methacrylic ester or <x, -ω-Dihydroxypolyacrylester as monomers. Such compounds are known, for example, from EP-A-0 622 378. Further suitable polyols are polyacetals, polysiloxanes and alkyd resins.
Folgende Beispiele verdeutlichen die Erfindung näher.The following examples illustrate the invention in more detail.
Beispiel 1example 1
735 g eines α-Hydroxy-Ω-methoxy-polyalkylenglykols mit einer Molmasse von 2140 g/mol und einem Zahlenverhältnis der Oxypropylen- zu den Oxyethyleneinheiten von 22 zu 78 werden mit Ammoniak und Wasserstoff in Gegenwart eines Ni-haltigen Katalysators zum entsprechenden Amin umgesetzt. Das resultierende primäre Amin hatte einen Gesamtstickstoffgehalt von735 g of an α-hydroxy-Ω-methoxy-polyalkylene glycol having a molecular weight of 2140 g / mol and a number ratio of oxypropylene to oxyethylene units of 22 to 78 are reacted with ammonia and hydrogen in the presence of a Ni-containing catalyst to the corresponding amine. The resulting primary amine had a total nitrogen content of
0,65 Gew.-%. Es wird nach Entfernung des Ni-Katalysators mit 2 Äquivalenten Ethylenoxid (32 g) bei 19O0C und einem Druck von 4 bar zum entsprechenden α-Dihydroxyethylamino-Ω-Methoxy-polyalkylenglykol umgesetzt. Der Gesamtstickstoffgehalt nach der Umsetzung betrug 0,55 Gew.-%, entsprechend einer Molmasse von 2545 g/mol. Der Anteil an tertiären Amin lag bei 98,2 Gew.-%. Das Produkt wurde mittels 1H-NMR charakterisiert.0.65% by weight. It is reacted after removal of the Ni catalyst with 2 equivalents of ethylene oxide (32 g) at 19O 0 C and a pressure of 4 bar to the corresponding α-Dihydroxyethylamino-Ω-methoxy-polyalkylene glycol. Of the Total nitrogen content after the reaction was 0.55 wt .-%, corresponding to a molecular weight of 2545 g / mol. The proportion of tertiary amine was 98.2 wt .-%. The product was characterized by 1 H-NMR.
Beispiel 2Example 2
730 g eines α-Hydroxy-Ω-methoxy-polyalkylenglykols mit einer Molmasse von730 g of an α-hydroxy-Ω-methoxy-polyalkylene glycol having a molecular weight of
2330 g/mol und einem Verhältnis der Oxypropylen- zu den Oxyethyleneinheiten von 12 zu 88 wurden mit Ammoniak und Wasserstoff in Gegenwart eines Ni- haltigen Katalysators zum entsprechenden Amin umgesetzt. Das resultierende primäre Amin hatte einen Gesamtstickstoffgehalt von 0,60 Gew.-%. Es wurde nach Entfernung des Katalysators mit 2 Äquivalenten Ethylenoxid (34 g) bei 1900C und einem Druck von 4 bar zum entsprechenden α-Dihydroxyethylamino- Ω-methoxy-polyalkylenglykol umgesetzt. Der Gesamtstickstoffgehalt nach der Umsetzung betrug 0,57 Gew.-%, entsprechend einer Molmasse von 2456 g/mol. Der Anteil an tertiärem Amin lag bei 98,2 Gew.-%. Das Produkt wurde mittels 1H- NMR charakterisiert.2330 g / mol and a ratio of the oxypropylene to the oxyethylene units of 12 to 88 were reacted with ammonia and hydrogen in the presence of a Ni-containing catalyst to the corresponding amine. The resulting primary amine had a total nitrogen content of 0.60 wt%. It was reacted after removal of the catalyst with 2 equivalents of ethylene oxide (34 g) at 190 0 C and a pressure of 4 bar to the corresponding α-Dihydroxyethylamino- Ω-methoxy-polyalkylene glycol. The total nitrogen content after the reaction was 0.57 wt .-%, corresponding to a molecular weight of 2456 g / mol. The proportion of tertiary amine was 98.2 wt .-%. The product was characterized by 1 H-NMR.
Beispiel 3: Example 3:
685 g eines α-hydroxy-Ω-Methoxy-polyalkylenglykols mit einer Molmasse von 750 g/mol und einem Verhältnis der Oxypropylen- zu den Oxyethyleneinheiten von 4 zu 11 wurden mit Ammoniak und Wasserstoff in Gegenwart eines Ni-haltigen Katalysators zum entsprechenden Amin umgesetzt. Das resultierende primäre Amin hatte einen Gesamtstickstoffgehalt von 1 ,78 Gew.-%. Es wurde nach Entfernung des Katalysators mit 2 Äquivalenten Ethylenoxid (81 g) bei 1900C und einem Druck von 4 bar zum entsprechenden α-dihydroxyethylamino-Ω-Methoxy- polyalkylenglykol umgesetzt. Der Gesamtstickstoffgehalt nach der Umsetzung betrug 1,6 Gew.-%, entsprechend einer Molmasse von 875 g/mol. Der Anteil an tertiärem Amin lag bei 99 Gew.-%. Das Produkt wurde mittels 1H-NMR charakterisiert.685 g of an α-hydroxy-Ω-methoxy-polyalkylene glycol having a molecular weight of 750 g / mol and a ratio of the oxypropylene to the oxyethylene units of 4 to 11 were reacted with ammonia and hydrogen in the presence of a Ni-containing catalyst to the corresponding amine. The resulting primary amine had a total nitrogen content of 1.78% by weight. It was reacted after removal of the catalyst with 2 equivalents of ethylene oxide (81 g) at 190 0 C and a pressure of 4 bar to the corresponding α-dihydroxyethylamino-Ω-methoxy polyalkylene glycol. The total nitrogen content after the reaction was 1.6 wt .-%, corresponding to a molecular weight of 875 g / mol. The proportion of tertiary amine was 99 wt .-%. The product was characterized by 1 H-NMR.
Beispiel 4: Herstellung einer wässrigen Polyurethandispersion im Aceton- VerfahrenExample 4 Preparation of an Aqueous Polyurethane Dispersion in the Acetone Process
224 g eines Adipinsäure-Diethylenglykol-Polyesterdiols (OH-Zahl 52,6), 1,34 g DMPA, 52,5 g des α-Dihydroxyethylamino-Ω-Methoxy-Polyalkylenglykols aus Beispiel 3, 16,8 g Hexamethylendiisocyanat und 44,2 g Isophorondiisocyanat wurden bei 900C in zwei Stunden zu einem Polyurethanprepolymer umgesetzt. Der theoretische Rest-NCO-Gehalt betrug 3,10 Gew.-%. Der theoretische, durch Titration bestimmte Messwert lag aufgrund des enthaltenen Amins bei 2,36 Gew.-%. Der im Versuch gemessene NCO-Restgehalt betrug 2,18 Gew.-%. Dem Prepolymer wurden 150 g Aceton zugegeben, mit 1 g Triethylamin neutralisiert, auf Raumtemperatur abkühlt und mit 650 g Wasser dispergiert. Die Kettenverlängerung des wässrig dispergierten Prepolymers erfolgte mit 6,7 g Ethylendiamin, gelöst in 50 g Wasser. Bei einer anschließenden Destillation im Vakuum wurde das Aceton entfernt. Es entstand eine milchig weiße, dünnflüssige und lagerstabile Polyurethandispersion mit einem Feststoffgehalt von 30 Gew.-%, einem pH von 8,0 und einem durchschnittlichen Teilchendurchmesser von 200 nm (gemessen mit Particle Size Analyzer 90 Plus, Brookhaven Instruments).224 g of adipic acid-diethylene glycol polyester diol (OH number 52.6), 1.34 g DMPA, 52.5 g of the α-dihydroxyethylamino-Ω-methoxy-polyalkylene glycol from Example 3, 16.8 g of hexamethylene diisocyanate and 44.2 g Isophorone diisocyanate were reacted at 90 0 C in two hours to a polyurethane prepolymer. The theoretical residual NCO content was 3.10 wt .-%. The theoretical measured value determined by titration was 2.36% by weight based on the amine contained. The NCO residual content measured in the experiment was 2.18% by weight. 150 g of acetone were added to the prepolymer, neutralized with 1 g of triethylamine, cooled to room temperature and dispersed with 650 g of water. The Chain extension of the aqueous dispersed prepolymer was carried out with 6.7 g of ethylenediamine dissolved in 50 g of water. Subsequent distillation in vacuo removed the acetone. The result was a milky white, low-viscosity and storage-stable polyurethane dispersion having a solids content of 30% by weight, a pH of 8.0 and an average particle diameter of 200 nm (measured by Particle Size Analyzer 90 Plus, Brookhaven Instruments).
Beispiel 5:Example 5:
Herstellung einer wässrigen Polyurethandispersion im Prepolymer-Ionomer- VerfahrenPreparation of an Aqueous Polyurethane Dispersion in the Prepolymer Ionomer Process
153 g eines Polypropylenglykols (OH-Zahl 110), 70 g des α-Dihydroxyethylamino- Ω-Methoxy-Polyalkylenglykols aus Beispiel 3 und 77,4 g Isophorondiisocyanat wurden mit 0,1 g Dibutylzinndilaurat bei 75°C in 2,5 Stunden zu einem Polyurethanprepolymer umgesetzt. Der theoretische Rest-NCO-Gehalt betrug 3,36 Gew.-%. Der theoretische, durch Titration bestimmte Messwert lag aufgrund des enthaltenen Amins bei 2,24 Gew.-%. Der im Versuch gemessene NCO- Restgehalt betrug 2,20 Gew.-%. Das Prepolymer wurde auf 450C abkühlt und in 650 g Wasser dispergiert. Die Kettenverlängerung des wässrig dispergierten Prepolymers erfolgte mit 7,1 g Ethylendiamin, gelöst in 50 g Wasser. Es entstand eine orange durchscheinende, dünnflüssige und lagerstabile Polyurethandispersion mit einem Feststoffgehalt von 30 Gew.-%, einem pH von 8,5 und einem durchschnittlichen Teilchendurchmesser von 40 nm. 153 g of a polypropylene glycol (OH number 110), 70 g of α-Dihydroxyethylamino- Ω-methoxy-polyalkylene glycol from Example 3 and 77.4 g of isophorone diisocyanate with 0.1 g of dibutyltin dilaurate at 75 ° C in 2.5 hours to a Implemented polyurethane prepolymer. The theoretical residual NCO content was 3.36 wt .-%. The theoretical reading determined by titration was 2.24 wt% due to the amine contained. The NCO residual content measured in the experiment was 2.20% by weight. The prepolymer was cooled to 45 0 C and dispersed in 650 g of water. The chain extension of the aqueous dispersed prepolymer was carried out with 7.1 g of ethylenediamine dissolved in 50 g of water. The result was an orange translucent, low-viscosity and storage-stable polyurethane dispersion having a solids content of 30% by weight, a pH of 8.5 and an average particle diameter of 40 nm.
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4885110A (en) * | 1986-11-13 | 1989-12-05 | Hoechst Aktiengesellschaft | Branched polyoxyalkylene copolyesters, a process for their preparation, and their use |
| WO1997030103A2 (en) * | 1996-02-15 | 1997-08-21 | The Dow Chemical Company | Preparation of polyetheramines and polyetheramine derivatives |
-
2005
- 2005-02-11 DE DE200510006317 patent/DE102005006317A1/en not_active Withdrawn
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4885110A (en) * | 1986-11-13 | 1989-12-05 | Hoechst Aktiengesellschaft | Branched polyoxyalkylene copolyesters, a process for their preparation, and their use |
| WO1997030103A2 (en) * | 1996-02-15 | 1997-08-21 | The Dow Chemical Company | Preparation of polyetheramines and polyetheramine derivatives |
Non-Patent Citations (1)
| Title |
|---|
| ROSE ANN SCHULTZ, BANITA D. WHITE, DENNIS M. DISHONG, KRISTIN A. ARNOLD, GEORGE W. GOKEL: "12-, 15-, and 18-Membered-Ring Nitrogen-Pivot Lariat Ethers: Syntheses, Properties, and Sodium and Ammonium Cation Binding Properties", JOURNAL OF THE AMERICAN CHEMICAL SOCIETY, vol. 107, 1985, pages 6659 - 6668, XP002377502 * |
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| WO2008014844A1 (en) * | 2006-08-03 | 2008-02-07 | Clariant Finance (Bvi) Limited | Polyetheramine macromonomers comprising two neighboring hydroxyl groups and their use for producing polyurethanes |
| JP2010526155A (en) * | 2006-08-03 | 2010-07-29 | クラリアント・ファイナンス・(ビーブイアイ)・リミテッド | Polyetheramine macromonomer having two adjacent hydroxyl groups and its use to produce polyurethane |
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