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WO2006074945A3 - Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates - Google Patents

Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates Download PDF

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Publication number
WO2006074945A3
WO2006074945A3 PCT/EP2006/000271 EP2006000271W WO2006074945A3 WO 2006074945 A3 WO2006074945 A3 WO 2006074945A3 EP 2006000271 W EP2006000271 W EP 2006000271W WO 2006074945 A3 WO2006074945 A3 WO 2006074945A3
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WO
WIPO (PCT)
Prior art keywords
iba
aggregates
aggregate
producing
mixture
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/EP2006/000271
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French (fr)
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WO2006074945A2 (en
Inventor
Sophia Bethani
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Individual
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Individual
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Filing date
Publication date
Priority claimed from GR20050100015A external-priority patent/GR1006855B/en
Priority claimed from US11/238,767 external-priority patent/US7780781B2/en
Application filed by Individual filed Critical Individual
Priority to EP20060706229 priority Critical patent/EP1853531A2/en
Priority to CA 2637101 priority patent/CA2637101A1/en
Priority to MX2007008588A priority patent/MX2007008588A/en
Priority to JP2007550762A priority patent/JP2008536781A/en
Publication of WO2006074945A2 publication Critical patent/WO2006074945A2/en
Publication of WO2006074945A3 publication Critical patent/WO2006074945A3/en
Anticipated expiration legal-status Critical
Priority to NO20074170A priority patent/NO20074170L/en
Ceased legal-status Critical Current

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    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B18/00—Use of agglomerated or waste materials or refuse as fillers for mortars, concrete or artificial stone; Treatment of agglomerated or waste materials or refuse, specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B18/02—Agglomerated materials, e.g. artificial aggregates
    • C04B18/023—Fired or melted materials
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
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    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/1324—Recycled material, e.g. tile dust, stone waste, spent refractory material
    • C—CHEMISTRY; METALLURGY
    • C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/1328—Waste materials; Refuse; Residues without additional clay
    • C—CHEMISTRY; METALLURGY
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    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
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    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/132—Waste materials; Refuse; Residues
    • C04B33/135—Combustion residues, e.g. fly ash, incineration waste
    • C04B33/1355—Incineration residues
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    • C04B33/00—Clay-wares
    • C04B33/02—Preparing or treating the raw materials individually or as batches
    • C04B33/13—Compounding ingredients
    • C04B33/14—Colouring matters
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    • C04B33/00—Clay-wares
    • C04B33/32—Burning methods
    • C—CHEMISTRY; METALLURGY
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/6261—Milling
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62625—Wet mixtures
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605—Treating the starting powders individually or as mixtures
    • C04B35/62695—Granulation or pelletising
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    • C04B35/00—Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622—Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626—Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/628—Coating the powders or the macroscopic reinforcing agents
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    • C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
    • C04B2111/40—Porous or lightweight materials
    • C—CHEMISTRY; METALLURGY
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5427—Particle size related information expressed by the size of the particles or aggregates thereof millimeter or submillimeter sized, i.e. larger than 0,1 mm
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02—Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50—Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54—Particle size related information
    • C04B2235/5418—Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5436—Particle size related information expressed by the size of the particles or aggregates thereof micrometer sized, i.e. from 1 to 100 micron
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/65—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes
    • C04B2235/656—Aspects relating to heat treatments of ceramic bodies such as green ceramics or pre-sintered ceramics, e.g. burning, sintering or melting processes characterised by specific heating conditions during heat treatment
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    • C04B2235/70—Aspects relating to sintered or melt-casted ceramic products
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    • C04B2235/00—Aspects relating to ceramic starting mixtures or sintered ceramic products
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    • C04B2235/96—Properties of ceramic products, e.g. mechanical properties such as strength, toughness, wear resistance
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00—Technologies relating to the processing of minerals
    • Y02P40/60—Production of ceramic materials or ceramic elements, e.g. substitution of clay or shale by alternative raw materials, e.g. ashes
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00—Technologies for solid waste management
    • Y02W30/50—Reuse, recycling or recovery technologies
    • Y02W30/91—Use of waste materials as fillers for mortars or concrete

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Dispersion Chemistry (AREA)
  • Environmental & Geological Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Combustion & Propulsion (AREA)
  • Civil Engineering (AREA)
  • Processing Of Solid Wastes (AREA)
  • Compositions Of Oxide Ceramics (AREA)

Abstract

In accordance with an embodiment, a method for producing an aggregate is disclosed comprising mixing IBA and a second, silicoaluminous material having a calcium content less than the IBA. The method further comprises agglomerating the mixture, such as by pelletizing, and pyroprocessing the agglomerates, such as by sintering or vitrification, to form the aggregate. The second material may be a clay, such as bentonite or kaolin, a mining waste, such as granite sawing residues, waste glass, or furnace bottom ash, for example. The addition of the second material has been found to facilitate production of lightweight and normal weight aggregates. A plastic binder, such as clay, may be added to the mixture, as well. Preferably, the IBA or the mixture of IBA and the second material are wet milled prior to agglomeration. A lightweight sintered aggregate comprising IBA and the second material and an aggregate comprising IBA and the second material are also disclosed.
PCT/EP2006/000271 2005-01-14 2006-01-13 Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates Ceased WO2006074945A2 (en)

Priority Applications (5)

Application Number Priority Date Filing Date Title
EP20060706229 EP1853531A2 (en) 2005-01-14 2006-01-13 Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates
CA 2637101 CA2637101A1 (en) 2005-01-14 2006-01-13 Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates
MX2007008588A MX2007008588A (en) 2005-01-14 2006-01-13 Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates.
JP2007550762A JP2008536781A (en) 2005-01-14 2006-01-13 Firing aggregate containing IBA and low-calcium silicon aluminum material and method for producing the aggregate
NO20074170A NO20074170L (en) 2005-01-14 2007-08-14 Pyro-processed aggregates, as well as processes for producing the same

Applications Claiming Priority (6)

Application Number Priority Date Filing Date Title
GR20050100015A GR1006855B (en) 2005-01-14 2005-01-14 Construction materials using aggregates from solid wastes
GR20050100015 2005-01-14
GR20050100469 2005-09-16
GR20050100469 2005-09-16
US11/238,767 2005-09-28
US11/238,767 US7780781B2 (en) 2005-01-14 2005-09-28 Pyroprocessed aggregates comprising IBA and low calcium silicoaluminous materials and methods for producing such aggregates

Publications (2)

Publication Number Publication Date
WO2006074945A2 WO2006074945A2 (en) 2006-07-20
WO2006074945A3 true WO2006074945A3 (en) 2006-10-12

Family

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Application Number Title Priority Date Filing Date
PCT/EP2006/000271 Ceased WO2006074945A2 (en) 2005-01-14 2006-01-13 Pyroprocessed aggregates comprising iba and low calcium silicoaluminous materials and methods for producing such aggregates

Country Status (3)

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EP (1) EP1853531A2 (en)
NO (1) NO20074170L (en)
WO (1) WO2006074945A2 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108275917B (en) * 2017-01-06 2021-03-30 上海同济建设工程质量检测站 Asphalt mixture containing environment-friendly recycled glass sand

Families Citing this family (7)

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Publication number Priority date Publication date Assignee Title
GB201020613D0 (en) * 2010-12-06 2011-01-19 Lytag Ltd Sintered lightweight aggregates
GB201122431D0 (en) * 2011-12-24 2012-02-08 Evans Michael Aggregates
RU2486145C1 (en) * 2012-04-24 2013-06-27 Юлия Алексеевна Щепочкина Mixture for making agloporite
RU2508257C1 (en) * 2012-11-06 2014-02-27 Юлия Алексеевна Щепочкина Mixture for producing aggregate
RU2607555C2 (en) * 2015-06-02 2017-01-10 федеральное государственное бюджетное образовательное учреждение высшего образования "Алтайский государственный технический университет им. И.И. Ползунова" (АлтГТУ) Method of tpp low-lime cinder wastes processing with high content of unburnt coal particles with subsequent application of cinder wastes in production of construction materials and in construction
US11384022B2 (en) * 2019-05-22 2022-07-12 Abbas Khan Method of producing lightweight ceramic sand particulates from coal pond ash and use thereof
US11964914B2 (en) * 2019-12-31 2024-04-23 Seramic Materials Limited Industrial solid waste based construction and technical ceramics

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EP0451815A1 (en) * 1990-04-11 1991-10-16 CONTENTO TRADE S.A.S. di CIOFFI ILARIA Inert material for concretes or mortars, process for the manufacture thereof and concretes or mortars containing same
EP0496148A2 (en) * 1991-01-19 1992-07-29 Takuma Research And Development Co., Ltd. Improvements in the treatment of ashes
US5196620A (en) * 1991-06-13 1993-03-23 Municipal Services Corporation Fixation and utilization of ash residue from the incineration of municipal solid waste
JPH0812413A (en) * 1994-06-24 1996-01-16 Ebara Corp Production of water-permeable block
JPH08301641A (en) * 1995-05-02 1996-11-19 Sumitomo Metal Mining Co Ltd Manufacturing method of artificial lightweight aggregate
JPH1087357A (en) * 1996-09-10 1998-04-07 Ube Ind Ltd Manufacturing method of coal ash lightweight aggregate
JP2004269289A (en) * 2003-03-06 2004-09-30 Sumitomo Metal Mining Co Ltd Method for producing inorganic solidified body

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DE CASA G ET AL: "Production of artificial aggregates from ceramic processing of municipal incinerator fly ash", WASTE MANAG. ENVIRON.; WASTE MANAGEMENT AND THE ENVIRONMENT II; WASTE MANAGEMENT AND THE ENVIRONMENT II 2004, 2004, pages 45 - 54, XP008062747 *
PATENT ABSTRACTS OF JAPAN vol. 1996, no. 05 31 May 1996 (1996-05-31) *
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WAINWRIGHT P J ET AL: "Synthetic aggregates from combustion ashes using an innovative rotary kiln", WASTE MANAGEMENT, ELSEVIER, NEW YORK, NY, US, vol. 21, no. 3, June 2001 (2001-06-01), pages 241 - 246, XP004226308, ISSN: 0956-053X *
WAINWRIGHT P J: "ARTIFICIAL AGGREGATE FROM DOMESTIC REFUSE", CONCRETE (LONDON) MAY 1981, vol. 15, no. 5, May 1981 (1981-05-01), pages 25 - 29, XP008063372 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108275917B (en) * 2017-01-06 2021-03-30 上海同济建设工程质量检测站 Asphalt mixture containing environment-friendly recycled glass sand

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