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WO2005118730A1 - Aqueous coating material for sliding member and sliding member - Google Patents

Aqueous coating material for sliding member and sliding member Download PDF

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Publication number
WO2005118730A1
WO2005118730A1 PCT/JP2005/010236 JP2005010236W WO2005118730A1 WO 2005118730 A1 WO2005118730 A1 WO 2005118730A1 JP 2005010236 W JP2005010236 W JP 2005010236W WO 2005118730 A1 WO2005118730 A1 WO 2005118730A1
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WO
WIPO (PCT)
Prior art keywords
water
sliding member
sliding
based paint
coating film
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2005/010236
Other languages
French (fr)
Japanese (ja)
Inventor
Masanobu Tanaka
Mutsumi Yanagi
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nihon Parkerizing Co Ltd
Original Assignee
Nihon Parkerizing Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nihon Parkerizing Co Ltd filed Critical Nihon Parkerizing Co Ltd
Priority to JP2006514142A priority Critical patent/JP4852415B2/en
Publication of WO2005118730A1 publication Critical patent/WO2005118730A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D127/00Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers
    • C09D127/02Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment
    • C09D127/12Coating compositions based on homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Coating compositions based on derivatives of such polymers not modified by chemical after-treatment containing fluorine atoms
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D161/00Coating compositions based on condensation polymers of aldehydes or ketones; Coating compositions based on derivatives of such polymers
    • C09D161/04Condensation polymers of aldehydes or ketones with phenols only
    • C09D161/06Condensation polymers of aldehydes or ketones with phenols only of aldehydes with phenols
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D175/00Coating compositions based on polyureas or polyurethanes; Coating compositions based on derivatives of such polymers
    • C09D175/04Polyurethanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/02Emulsion paints including aerosols
    • C09D5/024Emulsion paints including aerosols characterised by the additives
    • C09D5/028Pigments; Filters
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00Lubricating compositions containing more than 10% water
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16CSHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
    • F16C33/00Parts of bearings; Special methods for making bearings or parts thereof
    • F16C33/02Parts of sliding-contact bearings
    • F16C33/04Brasses; Bushes; Linings
    • F16C33/20Sliding surface consisting mainly of plastics
    • F16C33/201Composition of the plastic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/04Elements
    • C10M2201/041Carbon; Graphite; Carbon black
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/061Carbides; Hydrides; Nitrides
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2201/00Inorganic compounds or elements as ingredients in lubricant compositions
    • C10M2201/06Metal compounds
    • C10M2201/065Sulfides; Selenides; Tellurides
    • C10M2201/066Molybdenum sulfide
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2205/00Organic macromolecular hydrocarbon compounds or fractions, whether or not modified by oxidation as ingredients in lubricant compositions
    • C10M2205/16Paraffin waxes; Petrolatum, e.g. slack wax
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2207/00Organic non-macromolecular hydrocarbon compounds containing hydrogen, carbon and oxygen as ingredients in lubricant compositions
    • C10M2207/10Carboxylix acids; Neutral salts thereof
    • C10M2207/12Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms
    • C10M2207/125Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids
    • C10M2207/126Carboxylix acids; Neutral salts thereof having carboxyl groups bound to acyclic or cycloaliphatic carbon atoms having hydrocarbon chains of eight up to twenty-nine carbon atoms, i.e. fatty acids monocarboxylic
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2213/00Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2213/04Organic macromolecular compounds containing halogen as ingredients in lubricant compositions obtained from monomers containing carbon, hydrogen, halogen and oxygen
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M2213/00Organic macromolecular compounds containing halogen as ingredients in lubricant compositions
    • C10M2213/06Perfluoro polymers
    • C10M2213/062Polytetrafluoroethylene [PTFE]
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2020/00Specified physical or chemical properties or characteristics, i.e. function, of component of lubricating compositions
    • C10N2020/01Physico-chemical properties
    • C10N2020/055Particles related characteristics
    • C10N2020/06Particles of special shape or size
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/08Resistance to extreme temperature
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2050/00Form in which the lubricant is applied to the material being lubricated
    • C10N2050/015Dispersions of solid lubricants

Definitions

  • the present invention relates to a water-based paint for a sliding member and a sliding member.
  • thermoplastic resins having excellent wear resistance such as polyamide resins and polyacetal resins
  • special engineering plastics such as polyimide resin and polyamideimide resin are used for sliding parts that require heat resistance.
  • Thermosetting resins such as phenolic resins are used.
  • these resins do not exhibit lubricity and cannot be used unless they are lubricated or otherwise lubricated.
  • Patent Document 1 proposes a polytetrafluoroethylene resin composition filled with carbon fibers and the like, but the one containing carbon fibers has improved mechanical strength, , It was difficult to obtain sufficient sliding characteristics.
  • a composition using phenolic resin uses a soft metal such as aluminum as a mating material of a sliding member because the surface of a molded article obtained is relatively hard. Then, there is a problem that the partner material is worn.
  • Patent Document 2 proposes a fluorine resin composition that is suitably used for a soft metal mating member and a sliding component member or the like in which self-abrasion is reduced. Powder filling or melt mixing is performed in the preparation of the product, and a firing process at 360 to 390 ° C. is required to obtain a molding material, which has a problem that the processing temperature is high. Since such a composition for a sliding member is based on a powder or a solvent, it needs to be fired or volatilize the solvent.
  • Patent Document 1 JP-A-2002-317089
  • Patent Document 2 JP-A-6-25499
  • the present invention provides a sliding member that exhibits excellent sliding resistance even at high temperatures, does not wear a mating material even when a soft metal is used as a partner material, and has a simple working process. And a paint used for the same.
  • the present inventors have conducted intensive studies to achieve the above object, and as a result, by adding a specific fluorine-containing copolymer to a water-based paint containing a heat-resistant resin and a lubricant component.
  • the present inventors have found that a sliding member having a coating film on its surface exhibits excellent sliding resistance even at high temperatures and suppresses abrasion of a mating material, thereby completing the present invention. Further, the present inventor has further found that the addition of urethane resin results in excellent toughness of a coating film and excellent adhesion to a substrate.
  • the present invention provides the following water-based paints for sliding members (1) to (8) and the sliding members of (9) and (10).
  • Molybdenum disulfide boron nitride, graphite, polytetrafluoroethylene, wax and at least one kind of lubricant component (B) selected from a group consisting of a fatty acid salt and
  • An aqueous paint for a sliding member wherein the components (A) to (C) are dissolved or dispersed in the water.
  • the sliding member using the water-based paint for a sliding member of the present invention exhibits excellent sliding resistance even at a high temperature, and suppresses abrasion of a mating material.
  • the water-based paint for sliding members of the present invention has a simple work process, and has a good work environment in consideration of global environmental conservation.
  • the water-based paint for a sliding member of the present invention and the sliding member using the same have extremely high industrial utility value.
  • the water-based paint for a sliding member of the present invention comprises a heat-resistant resin (A), molybdenum disulfide, At least one lubricant component (B) selected from the group consisting of nitrogen, graphite, polytetrafluoroethylene, wax and a salt of a fatty acid, fluorofluorin, and vinyl having a hydrophilic group or a hydrophilic chain.
  • a water-based paint for a sliding member comprising a copolymer (C) with a compound and water, and wherein the components (A) to (C) are dissolved or dispersed in the water. .
  • the heat-resistant resin (A) used in the present invention is not particularly limited as long as it dissolves or disperses in water.
  • examples thereof include phenol resin, polyamideimide resin, silicone resin, and silicone resin. And epoxy resin.
  • phenolic resin is preferred because the coating film becomes hard and can be obtained at low cost.
  • the type and structure of the phenol resin are not particularly limited, but need to be dissolved or dispersed in water.
  • a water-soluble resol type phenolic resin is preferably exemplified.
  • a water-soluble resol type phenol resin it is possible to stabilize water solubility and to make the sliding resistance of the coating film particularly excellent. Or those that also have two nuclear strength are preferred.
  • the heat-resistant resin (A) may be used alone or in combination of two or more.
  • the lubricant component (B) used in the present invention imparts lubricity, and has a group strength of molybdenum disulfide, boron nitride, graphite, polytetrafluoroethylene, wax and a fatty acid salt. At least one selected.
  • polytetrafluoroethylene having excellent continuous heat-resistant temperature characteristics and exhibiting the lowest friction coefficient among these solid lubricants is preferable.
  • the particle size of polytetrafluoroethylene is not particularly limited, but it is preferable to use particles having an average particle size of 0.1 to 5 / ⁇ , and the average particle size is 0.1. It is more preferable to use particles having a particle size of about 1 / ⁇ .
  • the polytetrafluoroethylene is preferably present in the aqueous coating composition for a sliding member of the present invention in a form of being stably dispersed.
  • a known surfactant for stable dispersion be able to.
  • an aqueous dispersion in which polytetrafluoroethylene particles are dispersed in the presence of an anionic or nonionic surfactant can be used.
  • the wax is not particularly limited in structure, type and the like, but a synthetic wax is preferably exemplified in that it has an effect of extremely reducing the friction coefficient of a coating film.
  • those that are stable in water and have excellent mechanical strength of the coating film are preferable.
  • Specific examples include microcrystalline wax, polyethylene wax, polypropylene wax, and carnauba wax. It is preferable that these are mixed with other components in the form of a disposable material and then incorporated into the water-based paint for sliding members of the present invention.
  • the type of the fatty acid salt is not specified, but, for example, at least one selected from the group consisting of a fatty acid having 12 to 26 carbon atoms and zinc, calcium, norium, aluminum, magnesium, sodium and lithium. Those obtained by reacting with a metal are preferred. Among them, stearates are preferred.
  • (B) / (A) 0.02-0 in terms of the ratio of the ratio of the lubricant component (B) to the heat-resistant resin (A) and the solid content mass ratio. 8 is preferred 0.1 to 0.3 is more preferred.
  • Z (A) 0.02 or more, the lubrication performance becomes more excellent.
  • the value of (8) is 0.8 or less, the mechanical strength becomes more excellent, so that a better sliding resistance can be obtained. Further, the properties of the copolymer (C) described later can be obtained. And functions appear more effectively.
  • the copolymer (C) used in the present invention is a copolymer of fluorofluorin and a vinyl compound having a hydrophilic group or a hydrophilic chain.
  • Fluoroolefin is a compound in which at least one hydrogen atom of olefin is substituted with a fluorine atom, and one or more hydrogen atoms may be substituted with a chlorine atom.
  • compounds having 2 to 4 carbon atoms such as tetrafluoroethylene, chlorofluoroethylene, trifluoroethylene, bi-lidene fluoride, hexafluoropropylene, pentafluoropropylene, etc. Preferred examples are given. These may be used alone or in combination of two or more.
  • hydroxy group for example, hydroxy group, carboxy group, sulfo group, salts thereof
  • a hydrophilic group such as a group of (for example, an alkali metal salt) or a belief conjugate having a hydrophilic chain such as polyethylene oxide, hydroxyalkyl butyl ether, hydroxyalkyl butyl ester, etc. These may be used alone or in combination of two or more.
  • the proportion of units based on the full O Roo Lev-in in the copolymer (C) is preferably Ru 30-70 mole 0/0 der. Within the above range, the balance between the sliding performance and flexibility of the coating film and the water solubility or water dispersibility becomes excellent.
  • the copolymer (C) may be any of an alternating copolymer, a block copolymer, and a random copolymer, but is preferably an alternating copolymer.
  • the copolymer (C) preferably has a number average molecular weight of about 1,000 to 5,000,000, more preferably a power of about 3,000 to 2,000,000! / ⁇ .
  • This copolymer (C) is known to exhibit excellent heat resistance due to a strong bonding force between a fluorine atom and a carbon atom, and to impart low frictional properties due to its low polarizability. .
  • the inventor of the present invention has come up with a surprising result during his research and development. That is, by blending a copolymer (C) with an aqueous paint containing a heat-resistant resin (A) and a lubricant component (B), the toughness and flexibility of the coating film are increased, and the coating film is broken against external force. ⁇ We found that it was possible to express its stiffness. In particular, it has been found that when a phenolic resin having poor toughness is used as the heat-resistant resin (A), the effect is large.
  • the present inventor can freely control the surface hardness of the coating film without impairing the adhesion between the coating film and the substrate by adjusting the blending amount of the copolymer (C), As a result, they found that when the mating material is a soft metal such as aluminum, it is possible to significantly reduce the wear of the mating material.
  • the present inventors performed cross-sectional analysis using an electron probe microanalyzer (EPMA: Electron Probe Microanalyser) in order to examine how the copolymer (C) was distributed in the coating film. As a result, a large amount of the copolymer (C) was detected in the surface layer of the coating film, and was hardly detected in the deep layer.
  • EPMA Electron Probe Microanalysis
  • the present inventor concluded that the copolymer (C) was present in a large amount on the surface layer of the coating film, so that it was possible to control the surface hardness with a relatively small amount of the copolymer, while the It was thought that, since there was not much in the vicinity, even if it was mixed in a large amount, there was little risk of impairing the adhesion to the base material.
  • the ratio of the copolymer (C) to the heat-resistant resin (A) and the solid content mass ratio, (C) / (A) It is preferably from 0.01 to 0.8, and more preferably from 0.1 to 0.3.
  • Z (A) is 0.01 or more, the coating film becomes more tough and the sliding resistance becomes more excellent.
  • the aqueous liquid paint for sliding members of the present invention has more excellent temporal stability. (If the value of 7 (8) is 0.8 or less, the flexibility of the coating film becomes appropriate and the sliding resistance becomes more excellent.
  • the water-based paint for a sliding member of the present invention contains water in addition to the components (A) to (C) described above, and the components (A) to (C) are dissolved or dispersed in the water. hand! /
  • the water-based paint for a sliding member of the present invention is a water-based paint in which components are dissolved or dispersed in water.
  • the sintering at a high temperature as described above is not required, and the volatilization of the solvent as in the case of using a solvent is unnecessary. Therefore, the work process is simple, and the global environment is considered, and the work environment is good.
  • the water-based paint for sliding members of the present invention preferably further contains a urethane resin (D) in addition to the above-mentioned components (A) to (C) and water.
  • a urethane resin (D) in addition to the above-mentioned components (A) to (C) and water.
  • the urethane resin (D) used in the present invention may be any one dissolved or dispersed in water.
  • a reaction product of a polyol such as a polyester polyol, a polyether polyol, or a polycarbonate polyol
  • a polyisocyanate such as an aliphatic polyisocyanate or an aromatic polyisocyanate, may be used.
  • urethane resin (D) When the urethane resin (D) is contained, a coating film having excellent adhesion to various substrates is obtained.
  • urethane resins having a hydrophilic component for example, a hydrophilic group such as a carboxy group or a sulfo group or a salt thereof in the main chain, are oriented to a polar substrate and have excellent adhesion to the substrate. A coating is obtained. In particular, it is possible to obtain a coating film having excellent adhesion to aluminum and a substrate having an alloying power thereof.
  • the urethane resin (D) preferably has a high glass transition point and a high melting temperature in that the sliding resistance of the coating film is particularly excellent at high temperatures.
  • the melting temperature of the urethane resin is preferably 200 ° C. or higher.
  • the urethane resin for the heat-resistant resin (A) is used.
  • Ratio power (D) / (A) 0.01 to 1.5, preferably 0.1 to 1.0, more preferably 0.1 to 1.0.
  • Z (A) 0.01 or more, the adhesiveness to the substrate is excellent.
  • Z (A) is 1.5 or less, better sliding resistance can be obtained.
  • the water-based coating composition for a sliding member of the present invention may contain various components in addition to the components (A) to (C) and water and optionally the component (D) as long as the object of the present invention is not impaired.
  • Additives can be included.
  • fillers are included for the purpose of mechanical properties (tensile strength, wear resistance, lubricity, toughness, etc.), thermal properties (heat resistance, thermal shock resistance, etc.), thickening of coating films, etc. be able to.
  • a surfactant, a thickener, and the like can be contained for the purpose of improving the leveling property, suppressing cissing, preventing dripping, and the like.
  • a pigment may be included for coloring purposes.
  • an organic solvent such as alcohol can be contained within a range not to impair the object of the present invention.
  • Examples of the filler include titanium oxide, zinc oxide, aluminum oxide, iron oxide, tin oxide, fumed silica, colloidal silica, calcium hydroxide, aluminum hydroxide, magnesium hydroxide, and calcium carbonate.
  • Examples of the surfactant include a nonionic surfactant, an anionic surfactant, an amphoteric surfactant, and a cationic surfactant.
  • the nonionic surfactant is not particularly limited, and includes, for example, polyoxyethylene alkyl ether, alkylphenol ether, and polyethylene glycol.
  • the anionic surfactant is not particularly limited, and includes, for example, sulfates, sulfonates, and phosphates.
  • amphoteric surfactant is not particularly limited, and examples thereof include an alkylamino fatty acid salt and an alkyl amine oxide.
  • the cationic surfactant is not particularly limited, and includes, for example, fatty acid amine salts and quaternary ammonium salts.
  • Examples of the thickener include an inorganic thickener and an organic thickener.
  • the inorganic thickener is not particularly limited, and examples thereof include finely divided silica.
  • examples of the fine silica include montmorillonite, paiderite, nontronite, sabonite, and hectorite.
  • the organic thickener is not particularly limited, and includes, for example, hydroxyethyl cellulose, carboxylmethyl cellulose, polyacrylamide, sodium polyacrylate, and polybutyl alcohol.
  • the pigment is not particularly limited, and examples thereof include zinc oxide, titanium oxide, antimony oxide, carbon black, graphite, cyanine black, iron oxide, iron oxide, ultramarine blue, and phthalocyanine green.
  • the water-based paint for sliding members of the present invention has a coating film that exhibits excellent sliding resistance even at high temperatures, and does not cause abrasion of the mating material even when a soft metal is used as the mating material.
  • the water-based paint for a sliding member of the present invention is a water-based paint
  • the working process is simple. is there. Furthermore, considering the global environment conservation, the working environment is good.
  • the water-based paint for sliding members of the present invention is suitably used for various sliding members.
  • the sliding member of the present invention is a sliding member having on its surface a coating film formed of the water-based paint for a sliding member of the present invention.
  • the amount of the copolymer (C) is large in the surface layer of the coating film and small in the deep layer. As a result, it is considered that a moderate surface hardness and excellent adhesion to the base material and the coating film are obtained. Therefore, in the sliding member of the present invention, it is preferable that the amount of the copolymer (C) in the coating film is very large inside and outside of the coating. That is, it is preferable that the film is an inclined coating film.
  • the thickness of the coating film is not particularly limited, but is preferably 1 to 150 m, more preferably 10 to 100 m.
  • the thickness of the coating film is 1 ⁇ m or more, the sliding resistance becomes more excellent.
  • the thickness of the coating film is 150 m or less, V, a good coating appearance without so-called rough surface can be easily obtained.
  • a metal material or a resin material can be suitably used as a material of a base material for forming a coating film.
  • a metal material or a resin material can be suitably used.
  • soft metal materials such as aluminum, aluminum alloy, copper, and copper alloy are preferable.
  • the substrate is preferably formed into a coating film after the cleaning treatment.
  • the cleaning treatment can improve the adhesion between the substrate and the coating film.
  • the method of the cleaning treatment is not particularly limited, and examples thereof include shot blasting, alkali cleaning, and acid cleaning. These can be performed by a known method.
  • the manufacturing method of the sliding member of the present invention is not particularly limited, and it can be obtained by forming a coating film of the water-based coating material for a sliding member of the present invention on the surface of a substrate by a conventionally known method.
  • a preferred method is to apply the water-based coating material for a sliding member of the present invention to the surface of the substrate after the cleaning treatment and then to dry the film to form a coating film on the surface of the substrate.
  • the application method is not particularly limited. For example, spray coating, dip coating, flow coating And bar coat.
  • spray coating dip coating
  • flow coating And bar coat When applying the water-based paint for a sliding member of the present invention, it is preferable to appropriately adjust the concentration so as to obtain a desired film thickness.
  • the drying method is not particularly limited, but hot air drying is generally used.
  • As the drying conditions for example, a method in which preliminary drying is 120 to 130, main drying is 150 to 200 ° C., and each is 30 to 90 minutes, is preferably mentioned.
  • the sliding member of the present invention is not particularly limited in use, and is suitable for, for example, sliding parts of pneumatic equipment, machine tools, office equipment, automobiles, motorcycles, aircraft, ships, railways, home appliances, and the like. Used for Among them, rotors, cylinders, gears, bearings, and pumps for machine tools, which are sliding parts that require heat resistance; pistons, transmissions, and camshafts for automobile-related parts; suitable for scrolling home appliances such as refrigerators and air conditioners Used for
  • the sliding member of the present invention has a coating film formed of the water-based paint for a sliding member of the present invention, it exhibits excellent sliding resistance even at high temperatures, and uses soft metal as a mating material. Even when used, it does not wear the mating material.
  • Water-soluble resole type phenol resin consisting mainly of mono- and di-nucleated methyl syrup with methylol (component (A)) 100 parts by mass (solid content), water-dispersible PTFE (component (B), average particles Diameter 0.2 m) 20 parts by mass (solid content) and a water-dispersed copolymer (component (C)), a compound having a hydrophilic chain of tetrafluoroethylene, cyclotrifluoroethylene, and hydroxybutyl ether a copolymer of things, full O Roo reflex and in-units and Bulle ether units have alternating copolymer, a copolymer proportion of units based on full O Roo reflex in is 50 mole 0/0 A number-average molecular weight of 1,000,000, a particle diameter of 0.1 to 0.2 m) and 20 parts by mass (solid content) to prepare a water-based paint for a sliding member.
  • component (A) 100 parts by mass (solid content
  • Aluminum alloy (A4032) plate 70 x 150 mm in size and 1.5 mm in thickness was prepared, and after washing, the aqueous coating material for a sliding member obtained above was bar-coated.
  • pre-drying is performed at 130 ° C for 30 minutes, and then main drying is performed at 180 ° C for 30 minutes to form a 30-m-thick coating film on the surface of the specimen to obtain a sliding member.
  • main drying is performed at 180 ° C for 30 minutes to form a 30-m-thick coating film on the surface of the specimen to obtain a sliding member.
  • a sliding member was obtained in the same manner as in Example 1 except that the mass ratio of each component was as shown in Table 1.
  • Water-soluble resol type phenol resin (component (A)) Instead of 100 parts by mass (solid content), A water-soluble novolak-type phenol resin into which ethanolamine was introduced ((A) component, number average molecular weight: 3,000) Except that 100 parts by mass (solid content) was used, the same method as in Example 1 was used. A moving member was obtained.
  • Water-soluble resole type phenol resin consisting mainly of mono- and di-nucleated methyl syrup with methylol (component (A)) 100 parts by mass (solid content), water-dispersible PTFE (component (B), average particles Diameter 0.2 m) 20 parts by mass (solid content) and water-dispersed copolymer (component (C), a compound having a hydrophilic chain of tetrafluoroethylene, chlorofluoroethylene and hydroxybutyl ether) a copolymer of things, full O Roo reflex and in-units and Bulle ether units have alternating copolymer, a copolymer proportion of units based on full O Roo reflex in is 50 mole 0/0 , Number average molecular weight: 1,000,000, particle size: 0.1 to 0.2 m) 20 parts by mass (solid content) and an ionic water-based polyurethane resin ((D) component, polyether polyol aliphatic) Polyisocyanate type
  • Water-dispersible PTFE (B) component, average particle size 0.2; ⁇ ⁇ ) Instead of 20 parts by mass (solid content), water-dispersible polypropylene wax ((B) component, average particle size 0.5 m)
  • a sliding member was obtained in the same manner as in Example 15 except that 20 parts by mass (solid content) was used.
  • Example 17 Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; ⁇ ), barium stearate powder ((B) component, average particle size 5 ⁇ m) 20 mass A sliding member was obtained in the same manner as in Example 15 except that the part was used.
  • a sliding member was obtained in the same manner as in Example 15 except that the mass ratio of each component was as shown in Table 1.
  • Example 1 A water-dispersed copolymer ((C) component, number average molecular weight: 1,000,000, particle size: 0.1 to 0.2 ⁇ m) Example 1 was repeated except that 20 parts by mass (solid content) was used. A sliding member was obtained in the same manner as described above.
  • a sliding member was obtained in the same manner as in Example 1, except that 20 parts by mass (solid content) of water-dispersed PTFE (component (B), average particle size 0.2 m) was not used.
  • Water-dispersed PTFE (B) component, average particle size 0.2 m) 20 parts by mass (solid content) and water-dispersed copolymer ((C) component, number average molecular weight 1, 000, 000, particle size 0) .1 ⁇ 0.2 ⁇ 20
  • B component, average particle size 0.2 m
  • C water-dispersed copolymer
  • a sliding member was obtained in the same manner as in Example 1 except that a force using parts by mass (solid content) was not used.
  • Example 8- The coating film of each sliding member obtained in L1 was subjected to an accelerating voltage of 15 kV, a sample current of 0.05 ⁇ m, and a beam diameter of 1 ⁇ m using an EPMA (Electron Beam Probe Microscope Analyzer). Under the condition of ⁇ , mapping analysis of the cross section of the coating film was performed using fluorine as a marker.
  • EPMA Electro Beam Probe Microscope Analyzer
  • the pencil hardness was measured in accordance with the provisions of JIS 5600-5: 4: 1999 "Pull hardness (pencil method)”.
  • the adhesion of the coating film of the sliding member was evaluated by the following two methods.
  • a cross-cut method was applied to the coating film of the sliding member according to JIS 5600 5-6: 1999 "Adhesion (cross-cut method)" to evaluate the coating film adhesion.
  • the weight of the coating film of the sliding member shall be in accordance with the “DuPont type” of JIS 5600-5: 3: 1999 “Water resistance to falling”, weight: 500g, shooting type: radius 6.35mm, Table: An impact deformation test was performed on a flat surface with a weight height of 100 mm or 500 mm to evaluate the adhesion of the coating film.
  • indicates a force that did not cause peeling at a weight height of 500 mm
  • indicates a force that did not cause peeling at a weight height of 100 mm
  • X indicates a force that caused peeling at a weight height of 100 mm.
  • the coating film of the sliding member was subjected to a sliding test using a surface property measuring device (Tribogear) under the following conditions, and the sliding performance was evaluated by the number of times of sliding until the scratch reached the base material of the specimen.
  • Tribogear surface property measuring device
  • Indenter ball (diameter 5. Omm)
  • Test piece temperature 130 ° C
  • a sliding test was performed under the same conditions as above, and the sliding marks of the specimen after sliding 1000 times were measured for roughness using a three-dimensional surface roughness measuring device.
  • a sliding test was performed under the same conditions as above except that a ball made of pure aluminum was used as the indenter. The appearance of the indenter after sliding 2000 times was visually observed and observed with a metallographic microscope, and the indenter's scratch resistance was checked. evaluated.
  • the water-based paint for sliding members of the present invention (Example 123) is excellent in liquid stability, coating film adhesion and sliding performance at high temperatures, and is excellent at high temperatures.
  • the soft metal indenter did not hurt.
  • urethane resin (D) is contained (Example 15 To 23) were particularly excellent in coating film adhesion (impact deformation resistance).

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Abstract

Disclosed is a sliding member obtained by a simple working process which exhibits excellent sliding durability at high temperatures and does not abrade the object material even when the object material is a soft metal. Also disclosed is a coating material used for such a sliding member. Specifically disclosed is an aqueous coating material for sliding members which contains a heat-resistant resin (A), at least one lubricant component (B) selected from the group consisting of molybdenum disulfide, boron nitride, graphites, polytetrafluoroethylenes, waxes and fatty acid salts, a copolymer (C) of fluoroolefin and a vinyl compound having a hydrophilic group or hydrophilic chain, and water. In this connection, the components (A)-(C) are dissolved or dispersed in water.

Description

明 細 書  Specification

摺動部材用水系塗料および摺動部材  Water-based paint for sliding members and sliding members

技術分野  Technical field

[0001] 本発明は、摺動部材用水系塗料および摺動部材に関する。  The present invention relates to a water-based paint for a sliding member and a sliding member.

背景技術  Background art

[0002] 従来、摺動部材用として、ポリアミド榭脂、ポリアセタール榭脂等の優れた耐摩耗性 を有する熱可塑性榭脂が広く利用されている。また、耐熱性能が要求される摺動部 材には、ポリイミド榭脂、ポリアミドイミド榭脂等の特殊エンジニアリングプラスチックや [0002] Conventionally, thermoplastic resins having excellent wear resistance, such as polyamide resins and polyacetal resins, have been widely used for sliding members. Also, special engineering plastics such as polyimide resin and polyamideimide resin are used for sliding parts that require heat resistance.

、フエノール榭脂等の熱硬化性榭脂が利用されている。 Thermosetting resins such as phenolic resins are used.

一般に、これらの榭脂は潤滑性を示さないため、給油されるなどの潤滑条件下でな ければ使用することができな 、。  In general, these resins do not exhibit lubricity and cannot be used unless they are lubricated or otherwise lubricated.

[0003] この点を改良するために、耐磨耗性を有する榭脂に、二硫ィ匕モリブデン、窒化ホウ 素、グラフアイト、ポリテトラフルォロエチレン等の固体潤滑剤を配合した摺動部材用 榭脂組成物が提案されて ヽる。 [0003] To improve this point, sliding in which a solid lubricant such as disulfide molybdenum, boron nitride, graphite, polytetrafluoroethylene, or the like is blended with an abrasion-resistant resin is used. A resin composition for members has been proposed.

しかしながら、固体潤滑剤を用いる場合、良好な潤滑性能を得るためには、配合量 を多くしなければならず、そのような榭脂組成物の成形体は、機械的強度に著しく劣 るという問題がある。  However, when a solid lubricant is used, the compounding amount must be increased in order to obtain good lubrication performance, and a molded article of such a resin composition has a problem that the mechanical strength is extremely poor. There is.

[0004] これに対し、特許文献 1では、炭素繊維等を充填したポリテトラフルォロエチレン榭 脂組成物が提案されているが、炭素繊維を配合したものは、機械的強度は向上する ものの、十分な摺動特性を得ることが困難であった。  [0004] On the other hand, Patent Document 1 proposes a polytetrafluoroethylene resin composition filled with carbon fibers and the like, but the one containing carbon fibers has improved mechanical strength, , It was difficult to obtain sufficient sliding characteristics.

[0005] 一方、耐熱性榭脂の中で、フエノール榭脂を用いた組成物は、得られる成形体の 表面が比較的硬いため、摺動部材の相手材としてアルミニウム等の軟質金属を用い ると、相手材を磨耗してしまうという問題がある。  [0005] On the other hand, among the heat-resistant resins, a composition using phenolic resin uses a soft metal such as aluminum as a mating material of a sliding member because the surface of a molded article obtained is relatively hard. Then, there is a problem that the partner material is worn.

[0006] これに対して、特許文献 2では、軟質金属製相手材および自己の磨耗を低減させ た摺動部品用部材等に好適に用いられるフッ素榭脂組成物が提案されているが、組 成物の調製に粉末充填または溶融混合が行われ、成形材料を得るためには 360〜 390°Cの焼成工程が必要であり、処理温度が高いという問題があった。 このような摺動部材用組成物は、粉体または溶剤ベースであるため、焼成を必要と したり、溶剤を揮発させたりする必要があった。 [0006] On the other hand, Patent Document 2 proposes a fluorine resin composition that is suitably used for a soft metal mating member and a sliding component member or the like in which self-abrasion is reduced. Powder filling or melt mixing is performed in the preparation of the product, and a firing process at 360 to 390 ° C. is required to obtain a molding material, which has a problem that the processing temperature is high. Since such a composition for a sliding member is based on a powder or a solvent, it needs to be fired or volatilize the solvent.

[0007] 特許文献 1 :特開 2002— 317089号公報  Patent Document 1: JP-A-2002-317089

特許文献 2:特開平 6 - 25499号公報  Patent Document 2: JP-A-6-25499

発明の開示  Disclosure of the invention

発明が解決しょうとする課題  Problems to be solved by the invention

[0008] したがって、本発明は、高温下においても優れた耐摺動性能を示し、軟質金属を相 手材に用いても相手材を摩耗させず、かつ、作業工程が簡易である摺動部材および これに用いられる塗料を提供することを目的とする。 [0008] Therefore, the present invention provides a sliding member that exhibits excellent sliding resistance even at high temperatures, does not wear a mating material even when a soft metal is used as a partner material, and has a simple working process. And a paint used for the same.

課題を解決するための手段  Means for solving the problem

[0009] 本発明者は、上記目的を達成すべく鋭意検討した結果、耐熱性榭脂と滑剤成分と を含有する水系塗料に、更に、特定のフッ素含有共重合体を配合することにより、そ の塗膜を表面に有する摺動部材が、高温下においても優れた耐摺動性能を示し、ま た、相手材の摩耗が抑制されることを見出し、本発明を完成させた。また、本発明者 は、更に、ウレタン榭脂を配合することにより、塗膜の強靱性および基材との密着性 力 り優れたものとなることを見出した。  The present inventors have conducted intensive studies to achieve the above object, and as a result, by adding a specific fluorine-containing copolymer to a water-based paint containing a heat-resistant resin and a lubricant component. The present inventors have found that a sliding member having a coating film on its surface exhibits excellent sliding resistance even at high temperatures and suppresses abrasion of a mating material, thereby completing the present invention. Further, the present inventor has further found that the addition of urethane resin results in excellent toughness of a coating film and excellent adhesion to a substrate.

[0010] 本発明は、以下の(1)〜(8)の摺動部材用水系塗料ならびに(9)および(10)の摺 動部材を提供する。  [0010] The present invention provides the following water-based paints for sliding members (1) to (8) and the sliding members of (9) and (10).

(1)耐熱性樹脂 (A)と、  (1) heat-resistant resin (A),

二硫化モリブデン、窒化ホウ素、グラフアイト、ポリテトラフルォロエチレン、ワックス および脂肪酸塩力もなる群力も選ばれる少なくとも 1種の滑剤成分 (B)と、  Molybdenum disulfide, boron nitride, graphite, polytetrafluoroethylene, wax and at least one kind of lubricant component (B) selected from a group consisting of a fatty acid salt and

フルォロォレフインと、親水基または親水鎖を有するビニル化合物との共重合体 (C )と、  A copolymer of fluorofluorin and a vinyl compound having a hydrophilic group or a hydrophilic chain (C),

水とを含有し、かつ、  Containing water and

前記 (A)〜(C)成分が、前記水に溶解し、または分散している、摺動部材用水系 塗料。  An aqueous paint for a sliding member, wherein the components (A) to (C) are dissolved or dispersed in the water.

(2)前記耐熱性榭脂 (A)に対する前記共重合体 (C)の割合が、固形分質量比で、 (C) / (A) =0. 01〜0. 8である上記(1)に記載の摺動部材用水系塗料。 (3)前記耐熱性榭脂 (A)に対する前記滑剤成分 (B)の割合が、固形分質量比で、 (B) / (A) =0. 02〜0. 8である上記(1)または(2)に記載の摺動部材用水系塗料 (2) The ratio of the copolymer (C) to the heat-resistant resin (A) is (C) / (A) = 0.01 to 0.8 in terms of solid content mass ratio (1). 3. The water-based paint for a sliding member according to 1. (3) The ratio of the lubricant component (B) to the heat-resistant resin (A) is (B) / (A) = 0.02 to 0.8 in terms of solid content mass ratio, wherein (1) or Water-based paint for sliding members according to (2)

(4)更に、ウレタン榭脂 (D)を含有する上記(1)〜(3)の 、ずれかに記載の摺動部 材用水系塗料。 (4) The water-based paint for a sliding member according to any one of (1) to (3), further comprising a urethane resin (D).

(5)前記耐熱性榭脂 (A)に対する前記ウレタン榭脂 (D)の割合が、固形分質量比 で、(D)Z(A) =0. 01〜: L 5である上記 (4)に記載の摺動部材用水系塗料。  (5) The ratio of the urethane resin (D) to the heat resistant resin (A) is (D) Z (A) = 0.01 or more: L5 in terms of solid content mass ratio (4). 3. The water-based paint for a sliding member according to 1.

(6)前記耐熱性榭脂 (A)が、フ ノール榭脂である上記(1)〜(5)の ヽずれかに記 載の摺動部材用水系塗料。  (6) The water-based paint for a sliding member according to any one of the above (1) to (5), wherein the heat-resistant resin (A) is a phenol resin.

(7)前記フエノール榭脂が、水溶性レゾール型フエノール榭脂である上記(6)に記 載の摺動部材用水系塗料。  (7) The aqueous paint for a sliding member according to the above (6), wherein the phenol resin is a water-soluble resol type phenol resin.

(8)前記フエノール榭脂が、主に 1核体および Zまたは 2核体力 なる水溶性レゾ ール型フ ノール榭脂である上記(6)に記載の摺動部材用水系塗料。  (8) The water-based paint for a sliding member according to the above (6), wherein the phenol resin is a water-soluble resole type phenol resin mainly having mononuclear and Z or dinuclear properties.

(9)上記(1)〜(8)の ヽずれかに記載の摺動部材用水系塗料により形成された塗 膜を表面に有する摺動部材。  (9) A sliding member having on its surface a coating film formed from the water-based paint for a sliding member according to any one of the above (1) to (8).

(10)前記塗膜中の前記共重合体 (C)の量が、その内側においてよりも外側におい て多い、上記(9)に記載の摺動部材。  (10) The sliding member according to (9), wherein the amount of the copolymer (C) in the coating film is larger on the outside than on the inside.

発明の効果  The invention's effect

[0011] 本発明の摺動部材用水系塗料を用いた摺動部材は、高温下においても優れた耐 摺動性能を示し、また、相手材の摩耗が抑制されている。  [0011] The sliding member using the water-based paint for a sliding member of the present invention exhibits excellent sliding resistance even at a high temperature, and suppresses abrasion of a mating material.

また、本発明の摺動部材用水系塗料は、作業工程が簡易であり、また、地球環境 保全を考慮し、作業環境も良好である。  In addition, the water-based paint for sliding members of the present invention has a simple work process, and has a good work environment in consideration of global environmental conservation.

したがって、本発明の摺動部材用水系塗料およびこれを用いた摺動部材は、産業 上の利用価値が極めて高 、。  Therefore, the water-based paint for a sliding member of the present invention and the sliding member using the same have extremely high industrial utility value.

発明を実施するための最良の形態  BEST MODE FOR CARRYING OUT THE INVENTION

[0012] 以下、本発明の摺動部材用水系塗料および摺動部材について詳細に説明する。 Hereinafter, the water-based paint for a sliding member and the sliding member of the present invention will be described in detail.

初めに、本発明の摺動部材用水系塗料について説明する。  First, the water-based paint for a sliding member of the present invention will be described.

[0013] 本発明の摺動部材用水系塗料は、耐熱性榭脂 (A)と、二硫ィ匕モリブデン、窒化ホ ゥ素、グラフアイト、ポリテトラフルォロエチレン、ワックスおよび脂肪酸塩力もなる群か ら選ばれる少なくとも 1種の滑剤成分 (B)と、フルォロォレフインと、親水基または親水 鎖を有するビニル化合物との共重合体 (C)と、水とを含有し、かつ、前記 (A)〜(C) 成分が、前記水に溶解し、または分散している、摺動部材用水系塗料である。 The water-based paint for a sliding member of the present invention comprises a heat-resistant resin (A), molybdenum disulfide, At least one lubricant component (B) selected from the group consisting of nitrogen, graphite, polytetrafluoroethylene, wax and a salt of a fatty acid, fluorofluorin, and vinyl having a hydrophilic group or a hydrophilic chain. A water-based paint for a sliding member, comprising a copolymer (C) with a compound and water, and wherein the components (A) to (C) are dissolved or dispersed in the water. .

[0014] 本発明に用いられる耐熱性榭脂 (A)は、水に溶解し、または分散するものであれば 特に限定されず、例えば、フエノール榭脂、ポリアミドイミド榭脂、シリコーン榭脂、ェ ポキシ榭脂が挙げられる。 [0014] The heat-resistant resin (A) used in the present invention is not particularly limited as long as it dissolves or disperses in water. Examples thereof include phenol resin, polyamideimide resin, silicone resin, and silicone resin. And epoxy resin.

中でも、塗膜が硬くなり、また、安価に入手することができる点で、フエノール榭脂が 好ましい。フエノール榭脂は、種類、構造等を特に限定されないが、水に溶解し、ま たは分散した状態で存在する必要がある。  Among them, phenolic resin is preferred because the coating film becomes hard and can be obtained at low cost. The type and structure of the phenol resin are not particularly limited, but need to be dissolved or dispersed in water.

そのようなフエノール榭脂としては、水溶性レゾール型フエノール榭脂が好適に挙 げられる。水溶性レゾール型フエノール榭脂としては、安定的に水溶化することが可 能であるとともに、塗膜の耐摺動性能が特に優れたものになる点で、主に 1核体およ び Zまたは 2核体力もなるものが好ま 、。  As such a phenolic resin, a water-soluble resol type phenolic resin is preferably exemplified. As a water-soluble resol type phenol resin, it is possible to stabilize water solubility and to make the sliding resistance of the coating film particularly excellent. Or those that also have two nuclear strength are preferred.

耐熱性榭脂 (A)は、単独で用いてもよぐ 2種以上を併用してもよい。  The heat-resistant resin (A) may be used alone or in combination of two or more.

[0015] 本発明に用いられる滑剤成分 (B)は潤滑性を付与するものであり、二硫化モリブデ ン、窒化ホウ素、グラフアイト、ポリテトラフルォロエチレン、ワックスおよび脂肪酸塩か らなる群力 選ばれる少なくとも 1種である。 [0015] The lubricant component (B) used in the present invention imparts lubricity, and has a group strength of molybdenum disulfide, boron nitride, graphite, polytetrafluoroethylene, wax and a fatty acid salt. At least one selected.

中でも、耐熱性を要求される場合は、二硫ィ匕モリブデン、窒化ホウ素、グラフアイト およびポリテトラフルォロエチレン力もなる群力も選ばれる少なくとも 1種を使用するこ とが好ましい。  In particular, when heat resistance is required, it is preferable to use at least one of molybdenum disulfide, boron nitride, graphite, and a group force including polytetrafluoroethylene force.

[0016] 特に、優れた連続耐熱温度特性を有し、これらの固体潤滑剤の中で最も低い摩擦 係数を示すポリテトラフルォロエチレンが好ましい。ポリテトラフルォロエチレンは、そ の粒子径を特に限定されないが、平均粒子径が 0. 1〜5 /ζ πιである粒子状のものを 用いるのが好ましぐ平均粒子径が 0. 1〜1 /ζ πιである粒子状のものを用いるのがよ り好ましい。  [0016] In particular, polytetrafluoroethylene having excellent continuous heat-resistant temperature characteristics and exhibiting the lowest friction coefficient among these solid lubricants is preferable. The particle size of polytetrafluoroethylene is not particularly limited, but it is preferable to use particles having an average particle size of 0.1 to 5 / ζπι, and the average particle size is 0.1. It is more preferable to use particles having a particle size of about 1 / ζπι.

ポリテトラフルォロエチレンは、本発明の摺動部材用水系塗料中に安定に分散した 形で存在するのが好ましい。安定に分散させるために、公知の界面活性剤を用いる ことができる。この場合、あらカゝじめ陰イオン性または非イオン性の界面活性剤の存 在下で、ポリテトラフルォロエチレンの粒子が分散した水分散物を用いることができる The polytetrafluoroethylene is preferably present in the aqueous coating composition for a sliding member of the present invention in a form of being stably dispersed. Use a known surfactant for stable dispersion be able to. In this case, an aqueous dispersion in which polytetrafluoroethylene particles are dispersed in the presence of an anionic or nonionic surfactant can be used.

[0017] ワックスは、構造、種類等を特に限定されないが、塗膜の摩擦係数を極めて低くす る効果を奏する点で、合成ワックスが好適に例示される。 [0017] The wax is not particularly limited in structure, type and the like, but a synthetic wax is preferably exemplified in that it has an effect of extremely reducing the friction coefficient of a coating film.

中でも、水中で安定であり、かつ、塗膜の機械的強度に優れるものが好ましい。具 体的には、例えば、マイクロクリスタリンワックス、ポリエチレンワックス、ポリプロピレン ワックス、カルナバワックスが挙げられる。これらはデイスパージヨンの形で他成分と混 合して、本発明の摺動部材用水系塗料に含有させるのが好ましい。  Among them, those that are stable in water and have excellent mechanical strength of the coating film are preferable. Specific examples include microcrystalline wax, polyethylene wax, polypropylene wax, and carnauba wax. It is preferable that these are mixed with other components in the form of a disposable material and then incorporated into the water-based paint for sliding members of the present invention.

[0018] 脂肪酸塩は、種類を特定されないが、例えば、炭素原子数 12〜26の脂肪酸と、亜 鉛、カルシウム、ノリウム、アルミニウム、マグネシウム、ナトリウムおよびリチウムからな る群力 選ばれる少なくとも 1種の金属とを反応させて得られたものが好適に挙げら れる。中でも、ステアリン酸塩が好ましい。  The type of the fatty acid salt is not specified, but, for example, at least one selected from the group consisting of a fatty acid having 12 to 26 carbon atoms and zinc, calcium, norium, aluminum, magnesium, sodium and lithium. Those obtained by reacting with a metal are preferred. Among them, stearates are preferred.

[0019] 本発明の摺動部材用水系塗料においては、耐熱性榭脂 (A)に対する滑剤成分 (B )の割合力 固形分質量比で、 (B) / (A) =0. 02-0. 8であるのが好ましぐ 0. 1〜 0. 3であるのがより好ましい。(B) Z (A)が 0. 02以上であると、潤滑性能がより優れ たものになる。 ) 7 (八)が0. 8以下であると、機械的強度がより優れたものになるた め、より良好な耐摺動性能が得られ、更に、後述する共重合体 (C)の特性や機能が より効果的に発現する。  In the water-based paint for sliding members of the present invention, (B) / (A) = 0.02-0 in terms of the ratio of the ratio of the lubricant component (B) to the heat-resistant resin (A) and the solid content mass ratio. 8 is preferred 0.1 to 0.3 is more preferred. (B) When Z (A) is 0.02 or more, the lubrication performance becomes more excellent. ) When the value of (8) is 0.8 or less, the mechanical strength becomes more excellent, so that a better sliding resistance can be obtained. Further, the properties of the copolymer (C) described later can be obtained. And functions appear more effectively.

[0020] 本発明に用いられる共重合体 (C)は、フルォロォレフインと、親水基または親水鎖 を有するビニル化合物との共重合体である。  [0020] The copolymer (C) used in the present invention is a copolymer of fluorofluorin and a vinyl compound having a hydrophilic group or a hydrophilic chain.

フルォロォレフインは、ォレフィンの水素原子の 1個以上がフッ素原子で置換された 化合物であり、更に、水素原子の 1個以上が塩素原子で置換されていてもよい。例え ば、テトラフルォロエチレン、クロ口トリフルォロエチレン、トリフルォロエチレン、フッ化 ビ-リデン、へキサフルォロプロピレン、ペンタフルォロプロピレン等の炭素原子数 2 〜4の化合物が好適に挙げられる。これらは単独で用いてもよぐ 2種以上を併用して ちょい。  Fluoroolefin is a compound in which at least one hydrogen atom of olefin is substituted with a fluorine atom, and one or more hydrogen atoms may be substituted with a chlorine atom. For example, compounds having 2 to 4 carbon atoms such as tetrafluoroethylene, chlorofluoroethylene, trifluoroethylene, bi-lidene fluoride, hexafluoropropylene, pentafluoropropylene, etc. Preferred examples are given. These may be used alone or in combination of two or more.

ビ-ルイ匕合物としては、例えば、ヒドロキシ基、カルボキシ基、スルホ基、これらの塩 (例えば、アルカリ金属塩)の基等の親水基、または、ポリエチレンオキサイド、ヒドロキ シアルキルビュルエーテル、ヒドロキシアルキルビュルエステル等の親水鎖を有する ビ-ルイ匕合物が挙げられる。これらは単独で用いてもよぐ 2種以上を併用してもよい As a Birui dani product, for example, hydroxy group, carboxy group, sulfo group, salts thereof A hydrophilic group such as a group of (for example, an alkali metal salt) or a belief conjugate having a hydrophilic chain such as polyethylene oxide, hydroxyalkyl butyl ether, hydroxyalkyl butyl ester, etc. These may be used alone or in combination of two or more.

[0021] 共重合体(C)中のフルォロォレフインに基づく単位の割合は、 30〜70モル0 /0であ るのが好ましい。上記範囲であると、塗膜の摺動性能および柔軟性と、水溶性または 水分散性とのバランスが優れたものになる。 [0021] the proportion of units based on the full O Roo Lev-in in the copolymer (C) is preferably Ru 30-70 mole 0/0 der. Within the above range, the balance between the sliding performance and flexibility of the coating film and the water solubility or water dispersibility becomes excellent.

共重合体 (C)は、交互共重合体、ブロック共重合体およびランダム共重合体のい ずれであってもよいが、中でも、交互共重合体であるのが好ましい。  The copolymer (C) may be any of an alternating copolymer, a block copolymer, and a random copolymer, but is preferably an alternating copolymer.

共重合体 (C)は、数平均分子量が 1, 000-5, 000, 000程度であるのが好ましく 、 3, 000〜2, 000, 000程度であるの力より好まし!/ヽ。  The copolymer (C) preferably has a number average molecular weight of about 1,000 to 5,000,000, more preferably a power of about 3,000 to 2,000,000! / ヽ.

[0022] この共重合体 (C)は、フッ素原子と炭素原子との強い結合力により優れた耐熱性を 示し、また、低分極性であるため低摩擦性を付与することが知られている。 This copolymer (C) is known to exhibit excellent heat resistance due to a strong bonding force between a fluorine atom and a carbon atom, and to impart low frictional properties due to its low polarizability. .

しかしながら、本発明者は、研究開発を鋭意推し進めて行くうちに、意外な結果に 遭遇した。即ち、耐熱性榭脂 (A)および滑剤成分 (B)を含有する水系塗料に共重合 体 (C)を配合することで、塗膜のねばり強さと柔軟性を高め、外力に抗して破壊し〖こ くい性質を発現させることができることを見出したのである。特に、耐熱性榭脂 (A)と して、靭性に劣るフ ノール榭脂を用いる場合には、その効果が大きいことを見出し た。  However, the inventor of the present invention has come up with a surprising result during his research and development. That is, by blending a copolymer (C) with an aqueous paint containing a heat-resistant resin (A) and a lubricant component (B), the toughness and flexibility of the coating film are increased, and the coating film is broken against external force.を We found that it was possible to express its stiffness. In particular, it has been found that when a phenolic resin having poor toughness is used as the heat-resistant resin (A), the effect is large.

また、本発明者は、共重合体 (C)の配合量を調整することにより、塗膜と基材との密 着性を損なうことなぐ塗膜の表面硬度を自由に制御することができ、その結果、相手 材がアルミニウム等の軟質金属である場合において、相手材の摩耗を大幅に低減さ せることが可能になることを見出した。  In addition, the present inventor can freely control the surface hardness of the coating film without impairing the adhesion between the coating film and the substrate by adjusting the blending amount of the copolymer (C), As a result, they found that when the mating material is a soft metal such as aluminum, it is possible to significantly reduce the wear of the mating material.

これらの知見は、いずれも知られていなかった。そして、本発明者は、これらの知見 に基づき、本発明を完成させたのである。  None of these findings were known. The present inventors have completed the present invention based on these findings.

[0023] なお、これに対して、本発明者の研究によれば、同じフッ素含有ポリマーであるポリ テトラフルォロエチレンを同様に配合しても、塗膜の表面硬度を自由に制御すること は困難である。 [0024] 本発明の摺動部材用水系塗料が、塗膜の密着性および柔軟性を両立して 、る機 構は明らかではないが、本発明者の推論は以下のとおりである。 [0023] In contrast, according to the research of the present inventors, even if the same fluorine-containing polymer, polytetrafluoroethylene, is similarly mixed, the surface hardness of the coating film can be freely controlled. It is difficult. [0024] The mechanism by which the water-based paint for sliding members of the present invention achieves both the adhesion and flexibility of the coating film is not clear, but the inference of the present inventors is as follows.

本発明者は、共重合体 (C)が塗膜中でどのように分布しているのかを調べるため、 電子プローブ微量分析装置(EPMA: Electron Probe Microanalyser)により、 断面分析を行った。その結果、共重合体 (C)は、塗膜の表層に多く検出され、深層 においてはあまり検出されな力つた。  The present inventors performed cross-sectional analysis using an electron probe microanalyzer (EPMA: Electron Probe Microanalyser) in order to examine how the copolymer (C) was distributed in the coating film. As a result, a large amount of the copolymer (C) was detected in the surface layer of the coating film, and was hardly detected in the deep layer.

この結果から、本発明者は、共重合体 (C)は、塗膜表層に多く存在することから、 比較的少量の配合で表面硬度を制御することが可能である一方、基材との界面付近 にはあまり存在しないことから、多量に配合しても基材との密着性を損なうおそれが 少な 、のであると考えたのである。  From this result, the present inventor concluded that the copolymer (C) was present in a large amount on the surface layer of the coating film, so that it was possible to control the surface hardness with a relatively small amount of the copolymer, while the It was thought that, since there was not much in the vicinity, even if it was mixed in a large amount, there was little risk of impairing the adhesion to the base material.

[0025] 本発明の摺動部材用水系塗料にお!ヽては、耐熱性榭脂 (A)に対する共重合体 (C )の割合力 固形分質量比で、 (C) / (A) =0. 01〜0. 8であるのが好ましぐ 0. 1 〜0. 3であるのがより好ましい。(C)Z(A)が 0. 01以上であると、塗膜がより強靱と なり、耐摺動性能がより優れたものになる。また、本発明の摺動部材用水系塗料の経 時液安定性がより優れたものになる。( 7(八)が0. 8以下であると、塗膜の柔軟性 が適度となり、耐摺動性能がより優れたものになる。  [0025] In the water-based paint for sliding members of the present invention, the ratio of the copolymer (C) to the heat-resistant resin (A) and the solid content mass ratio, (C) / (A) = It is preferably from 0.01 to 0.8, and more preferably from 0.1 to 0.3. (C) When Z (A) is 0.01 or more, the coating film becomes more tough and the sliding resistance becomes more excellent. In addition, the aqueous liquid paint for sliding members of the present invention has more excellent temporal stability. (If the value of 7 (8) is 0.8 or less, the flexibility of the coating film becomes appropriate and the sliding resistance becomes more excellent.

[0026] 本発明の摺動部材用水系塗料は、上述した (A)〜(C)成分のほかに水を含有し、 この水に (A)〜(C)成分が溶解し、または分散して!/、る。  The water-based paint for a sliding member of the present invention contains water in addition to the components (A) to (C) described above, and the components (A) to (C) are dissolved or dispersed in the water. hand! /

このように、本発明の摺動部材用水系塗料は、水中に成分が溶解し、または分散し ている水系塗料であるから、摺動部材の製造の際に、粉体の潤滑剤を用いる場合の ような高温での焼成が不要であり、また、溶剤を用いる場合のような溶剤の揮発が不 要である。したがって、作業工程が簡易であり、また、地球環境保全を考慮しており、 作業環境も良好である。  As described above, the water-based paint for a sliding member of the present invention is a water-based paint in which components are dissolved or dispersed in water. The sintering at a high temperature as described above is not required, and the volatilization of the solvent as in the case of using a solvent is unnecessary. Therefore, the work process is simple, and the global environment is considered, and the work environment is good.

[0027] 本発明の摺動部材用水系塗料は、上述した (A)〜(C)成分および水のほかに、更 に、ウレタン榭脂 (D)を含有するのが好ましい。本発明の摺動部材用水系塗料がゥ レタン樹脂 (D)を含有すると、塗膜の強靱性および基材との密着性がより優れたもの となる。  [0027] The water-based paint for sliding members of the present invention preferably further contains a urethane resin (D) in addition to the above-mentioned components (A) to (C) and water. When the water-based paint for a sliding member of the present invention contains the urethane resin (D), the toughness of the coating film and the adhesion to the base material are further improved.

本発明に用いられるウレタン榭脂 (D)は、水に溶解し、または分散するものであれ ば、構造、種類等を特に限定されない。例えば、ポリエステルポリオール、ポリエーテ ルポリオール、ポリカーボネートポリオール等のポリオールと、脂肪族ポリイソシァネー ト、芳香族ポリイソシァネート等のポリイソシァネートとの反応物が挙げられる。 The urethane resin (D) used in the present invention may be any one dissolved or dispersed in water. There is no particular limitation on the structure, type, and the like. For example, a reaction product of a polyol, such as a polyester polyol, a polyether polyol, or a polycarbonate polyol, and a polyisocyanate, such as an aliphatic polyisocyanate or an aromatic polyisocyanate, may be used.

[0028] ウレタン榭脂 (D)を含有する場合、各種基材に対して優れた密着性を示す塗膜が 得られる。中でも、親水成分、例えば、カルボキシ基、スルホ基等の親水性基または その塩を、主鎖に有するウレタン榭脂は、極性基材に対して配向し、基材との密着性 力 り優れた塗膜が得られる。特に、アルミニウムおよびその合金力もなる基材に対し て、優れた密着性を有する塗膜を得ることができる。  When the urethane resin (D) is contained, a coating film having excellent adhesion to various substrates is obtained. Among them, urethane resins having a hydrophilic component, for example, a hydrophilic group such as a carboxy group or a sulfo group or a salt thereof in the main chain, are oriented to a polar substrate and have excellent adhesion to the substrate. A coating is obtained. In particular, it is possible to obtain a coating film having excellent adhesion to aluminum and a substrate having an alloying power thereof.

ウレタン榭脂 (D)は、高温下において、塗膜の耐摺動性能が特に優れたものになる 点で、ガラス転移点および溶融温度が高いものが好ましい。具体的には、ウレタン榭 脂の溶融温度は、 200°C以上であるのが好ま 、。  The urethane resin (D) preferably has a high glass transition point and a high melting temperature in that the sliding resistance of the coating film is particularly excellent at high temperatures. Specifically, the melting temperature of the urethane resin is preferably 200 ° C. or higher.

[0029] 本発明の摺動部材用水系塗料においては、耐熱性榭脂 (A)に対するウレタン榭脂  [0029] In the water-based paint for a sliding member of the present invention, the urethane resin for the heat-resistant resin (A) is used.

(D)の割合力 固形分質量比で、 (D) / (A) =0. 01〜1. 5であるのが好ましぐ 0. 1〜1. 0であるのがより好ましい。(D)Z(A)が 0. 01以上であると、基材との密着性 力 り優れたものになる。 (D)Z(A)が 1. 5以下であると、より良好な耐摺動性能が 得られる。  (D) Ratio power (D) / (A) = 0.01 to 1.5, preferably 0.1 to 1.0, more preferably 0.1 to 1.0. (D) When Z (A) is 0.01 or more, the adhesiveness to the substrate is excellent. (D) If Z (A) is 1.5 or less, better sliding resistance can be obtained.

[0030] 本発明の摺動部材用水系塗料は、上述した (A)〜(C)成分および水ならびに任意 に用いられる(D)成分のほかに、本発明の目的を損なわない範囲で、種々の添加剤 を含有することができる。例えば、力学的性質 (引張強さ、耐摩耗性、潤滑性、靱性 等)、熱的性質 (耐熱性、耐熱衝撃性等)、塗膜の厚膜化等を目的として、充填剤を 含有することができる。また、レべリング性の向上、ハジキの抑制、ダレ防止等を目的 として、界面活性剤、増粘剤等を含有することができる。更に、着色を目的として、顔 料を含有することができる。更に、本発明の目的を損なわない範囲で、アルコール等 の有機溶媒を含有することもできる。  [0030] The water-based coating composition for a sliding member of the present invention may contain various components in addition to the components (A) to (C) and water and optionally the component (D) as long as the object of the present invention is not impaired. Additives can be included. For example, fillers are included for the purpose of mechanical properties (tensile strength, wear resistance, lubricity, toughness, etc.), thermal properties (heat resistance, thermal shock resistance, etc.), thickening of coating films, etc. be able to. Further, a surfactant, a thickener, and the like can be contained for the purpose of improving the leveling property, suppressing cissing, preventing dripping, and the like. Further, a pigment may be included for coloring purposes. Further, an organic solvent such as alcohol can be contained within a range not to impair the object of the present invention.

[0031] 充填剤としては、例えば、酸化チタン、酸化亜鉛、酸ィ匕アルミニウム、酸化鉄、酸ィ匕 スズ、ヒュームドシリカ、コロイダルシリカ、水酸化カルシウム、水酸化アルミニウム、水 酸化マグネシウム、炭酸カルシウム、炭酸マグネシウム、炭酸亜鉛、炭酸バリウム、硫 酸カルシウム、硫酸バリウム、窒化アルミニウム、窒化ケィ素、タルク、マイ力、カーボ ンブラックが挙げられる。 [0031] Examples of the filler include titanium oxide, zinc oxide, aluminum oxide, iron oxide, tin oxide, fumed silica, colloidal silica, calcium hydroxide, aluminum hydroxide, magnesium hydroxide, and calcium carbonate. , Magnesium carbonate, zinc carbonate, barium carbonate, calcium sulfate, barium sulfate, aluminum nitride, silicon nitride, talc, my force, carbohydrate Black and white.

これらは単独でまたは 2種以上組み合わせて用いることができる。  These can be used alone or in combination of two or more.

[0032] 界面活性剤としては、例えば、非イオン性界面活性剤、陰イオン性界面活性剤、両 性界面活性剤、陽イオン性界面活性剤が挙げられる。 [0032] Examples of the surfactant include a nonionic surfactant, an anionic surfactant, an amphoteric surfactant, and a cationic surfactant.

非イオン界面活性剤は、特に限定されず、例えば、ポリオキシエチレンアルキルェ 一テル、アルキルフエ-ルエーテル、ポリエチレングリコールが挙げられる。  The nonionic surfactant is not particularly limited, and includes, for example, polyoxyethylene alkyl ether, alkylphenol ether, and polyethylene glycol.

陰イオン性界面活性剤は、特に限定されず、例えば、硫酸エステル塩、スルホン酸 塩、リン酸エステル塩が挙げられる。  The anionic surfactant is not particularly limited, and includes, for example, sulfates, sulfonates, and phosphates.

両性界面活性剤は、特に限定されず、例えば、アルキルアミノ脂肪酸塩、アルキル アミンォキシドが挙げられる。  The amphoteric surfactant is not particularly limited, and examples thereof include an alkylamino fatty acid salt and an alkyl amine oxide.

陽イオン性界面活性剤は、特に限定されず、例えば、脂肪酸アミン塩、第四級アン モ -ゥム塩が挙げられる。  The cationic surfactant is not particularly limited, and includes, for example, fatty acid amine salts and quaternary ammonium salts.

これらは単独でまたは 2種以上組み合わせて用いることができる。  These can be used alone or in combination of two or more.

[0033] 増粘剤としては、例えば、無機系増粘剤、有機系増粘剤が挙げられる。 [0033] Examples of the thickener include an inorganic thickener and an organic thickener.

無機系増粘剤は、特に限定されず、例えば、微粒シリカが挙げられる。微粒シリカと しては、例えば、モンモリロナイト、パイデライト、ノントロナイト、サボナイト、ヘクトライト が挙げられる。  The inorganic thickener is not particularly limited, and examples thereof include finely divided silica. Examples of the fine silica include montmorillonite, paiderite, nontronite, sabonite, and hectorite.

有機系増粘剤は、特に限定されず、例えば、ヒドロキシェチルセルロース、カルボキ シメチルセルロース、ポリアクリル酸アミド、ポリアクリル酸ナトリウム、ポリビュルアルコ ールが挙げられる。  The organic thickener is not particularly limited, and includes, for example, hydroxyethyl cellulose, carboxylmethyl cellulose, polyacrylamide, sodium polyacrylate, and polybutyl alcohol.

これらは単独でまたは 2種以上組み合わせて用いることができる。  These can be used alone or in combination of two or more.

[0034] 顔料は、特に限定されず、例えば、酸化亜鉛、酸化チタン、酸化アンチモン、カー ボンブラック、グラフアイト、シァニンブラック、酸化鉄、べんがら、群青、フタロシアニン グリーンが挙げられる。 [0034] The pigment is not particularly limited, and examples thereof include zinc oxide, titanium oxide, antimony oxide, carbon black, graphite, cyanine black, iron oxide, iron oxide, ultramarine blue, and phthalocyanine green.

これらは単独でまたは 2種以上組み合わせて用いることができる。  These can be used alone or in combination of two or more.

[0035] 本発明の摺動部材用水系塗料は、その塗膜が、高温下においても優れた耐摺動 性能を示し、軟質金属を相手材に用いても相手材を摩耗させな ヽ。 [0035] The water-based paint for sliding members of the present invention has a coating film that exhibits excellent sliding resistance even at high temperatures, and does not cause abrasion of the mating material even when a soft metal is used as the mating material.

また、本発明の摺動部材用水系塗料は、水系塗料であるから、作業工程が簡易で ある。更に、地球環境保全を考慮しており、作業環境も良好である。 Further, since the water-based paint for a sliding member of the present invention is a water-based paint, the working process is simple. is there. Furthermore, considering the global environment conservation, the working environment is good.

したがって、本発明の摺動部材用水系塗料は、種々の摺動部材に好適に用いられ る。  Therefore, the water-based paint for sliding members of the present invention is suitably used for various sliding members.

[0036] 本発明の摺動部材は、本発明の摺動部材用水系塗料により形成された塗膜を表 面に有する摺動部材である。  [0036] The sliding member of the present invention is a sliding member having on its surface a coating film formed of the water-based paint for a sliding member of the present invention.

上述したように、本発明者の分析によれば、共重合体 (C)は、塗膜の表層に多ぐ 深層において少ない。そして、その結果、適度な表面硬度と、基材ど塗膜との優れた 密着性が得られると考えられる。したがって、本発明の摺動部材においては、塗膜中 の共重合体 (C)の量が、その内側にお!、てよりも外側にぉ 、て多 、のが好ま 、。 即ち、傾斜塗膜になっているのが好ましい。  As described above, according to the analysis of the present inventors, the amount of the copolymer (C) is large in the surface layer of the coating film and small in the deep layer. As a result, it is considered that a moderate surface hardness and excellent adhesion to the base material and the coating film are obtained. Therefore, in the sliding member of the present invention, it is preferable that the amount of the copolymer (C) in the coating film is very large inside and outside of the coating. That is, it is preferable that the film is an inclined coating film.

[0037] 本発明の摺動部材においては、塗膜の厚さは、特に限定されないが、 1〜150 m であるのが好ましぐ 10-100 μ mであるのがより好ましい。塗膜の厚さが 1 μ m以上 であると、耐摺動特性がより優れたものとなる。塗膜の厚さが 150 m以下であると、 V、わゆる肌荒れのない良好な塗膜外観が容易に得られる。  [0037] In the sliding member of the present invention, the thickness of the coating film is not particularly limited, but is preferably 1 to 150 m, more preferably 10 to 100 m. When the thickness of the coating film is 1 μm or more, the sliding resistance becomes more excellent. When the thickness of the coating film is 150 m or less, V, a good coating appearance without so-called rough surface can be easily obtained.

[0038] 塗膜を形成させるための基材の材料としては、金属材料、榭脂材料を好適に用い ることができる。例えば、アルミニウム、アルミニウム合金、銅、銅合金、マグネシウム、 マグネシウム合金、鋼、鋼合金(例えば、ステンレススチール)、チタン、チタン合金; これらのめっき品(例えば、めっき鋼)、これらで被覆した榭脂が挙げられる。中でも、 アルミニウム、アルミニウム合金、銅、銅合金等の軟質金属材料が好ましい。  [0038] As a material of a base material for forming a coating film, a metal material or a resin material can be suitably used. For example, aluminum, aluminum alloys, copper, copper alloys, magnesium, magnesium alloys, steel, steel alloys (eg, stainless steel), titanium, titanium alloys; plated products of these (eg, plated steel); Is mentioned. Among them, soft metal materials such as aluminum, aluminum alloy, copper, and copper alloy are preferable.

基材は、清浄ィ匕処理した後に塗膜を形成させるのが好ましい。清浄化処理は、基 材と塗膜との密着性を向上させることができる。清浄ィ匕処理の方法は、特に限定され ず、例えば、ショットブラスト、アルカリ洗浄、酸洗浄が挙げられる。これらは公知の方 法で行うことができる。  The substrate is preferably formed into a coating film after the cleaning treatment. The cleaning treatment can improve the adhesion between the substrate and the coating film. The method of the cleaning treatment is not particularly limited, and examples thereof include shot blasting, alkali cleaning, and acid cleaning. These can be performed by a known method.

[0039] 本発明の摺動部材は、製造方法を特に限定されず、従来公知の方法により、基材 の表面に本発明の摺動部材用水系塗料の塗膜を形成させて得ることができる。例え ば、清浄ィ匕処理後の基材の表面に本発明の摺動部材用水系塗料を塗布し乾燥させ て、その塗膜を基材の表面に形成させる方法が好適に挙げられる。  The manufacturing method of the sliding member of the present invention is not particularly limited, and it can be obtained by forming a coating film of the water-based coating material for a sliding member of the present invention on the surface of a substrate by a conventionally known method. . For example, a preferred method is to apply the water-based coating material for a sliding member of the present invention to the surface of the substrate after the cleaning treatment and then to dry the film to form a coating film on the surface of the substrate.

塗布方法は、特に限定されず、例えば、スプレーコート、ディップコート、フローコー ト、バーコートが挙げられる。本発明の摺動部材用水系塗料を塗布する際には、所望 の膜厚が得られるように、濃度を適宜調整するのが好まし 、。 The application method is not particularly limited. For example, spray coating, dip coating, flow coating And bar coat. When applying the water-based paint for a sliding member of the present invention, it is preferable to appropriately adjust the concentration so as to obtain a desired film thickness.

乾燥方法は、特に限定されないが、熱風乾燥が一般的である。乾燥条件は、例え ば、予備乾燥120〜130で、本乾燥 150〜200°Cで、それぞれ 30〜90分とする方 法が好適に挙げられる。  The drying method is not particularly limited, but hot air drying is generally used. As the drying conditions, for example, a method in which preliminary drying is 120 to 130, main drying is 150 to 200 ° C., and each is 30 to 90 minutes, is preferably mentioned.

また、予備乾燥を行わずに、徐々に昇温して乾燥させる方法も好適に挙げられる。  In addition, a method in which the temperature is gradually increased to perform drying without performing preliminary drying is also preferably used.

[0040] 本発明の摺動部材は、用途を特に限定されず、例えば、空圧機器、工作機械、事 務機器、自動車、バイク、航空機、船舶、鉄道、家電機器等の摺動部品に好適に用 いられる。中でも、耐熱性が要求される摺動部品である、工作機械のローター、シリン ダー、ギア、ベアリング、ポンプ;自動車関連部品のピストン、ミッション、カムシャフト; 冷蔵庫、ェアコン等の家電機器のスクロールに好適に用 、られる。  [0040] The sliding member of the present invention is not particularly limited in use, and is suitable for, for example, sliding parts of pneumatic equipment, machine tools, office equipment, automobiles, motorcycles, aircraft, ships, railways, home appliances, and the like. Used for Among them, rotors, cylinders, gears, bearings, and pumps for machine tools, which are sliding parts that require heat resistance; pistons, transmissions, and camshafts for automobile-related parts; suitable for scrolling home appliances such as refrigerators and air conditioners Used for

[0041] 本発明の摺動部材は、本発明の摺動部材用水系塗料により形成された塗膜を有 するので、高温下においても優れた耐摺動性能を示し、軟質金属を相手材に用いて も相手材を摩耗させない。  [0041] Since the sliding member of the present invention has a coating film formed of the water-based paint for a sliding member of the present invention, it exhibits excellent sliding resistance even at high temperatures, and uses soft metal as a mating material. Even when used, it does not wear the mating material.

実施例  Example

[0042] 以下に実施例を示して本発明を具体的に説明する。ただし、本発明はこれらに限ら れるものではない。  Hereinafter, the present invention will be specifically described with reference to examples. However, the present invention is not limited to these.

[0043] 1.摺動部材の製造 1. Manufacture of sliding members

(実施例 1)  (Example 1)

主に 1核体および 2核体のメチロール付カ卩物からなる水溶性レゾール型フエノール 榭脂((A)成分) 100質量部(固形分)、水分散型 PTFE ( (B)成分、平均粒子径 0. 2 m) 20質量部(固形分)と、水分散型共重合体((C)成分、テトラフルォロエチレン とクロ口トリフルォロエチレンとヒドロキシビュルエーテルの親水鎖を有するビュル化合 物との共重合体であって、フルォロォレフイン単位とビュルエーテル単位とが交互共 重合しており、フルォロォレフインに基づく単位の割合が 50モル0 /0である共重合体; 数平均分子量 1, 000, 000、粒子径 0. 1〜0. 2 m) 20質量部(固形分)とを混合 させ、摺動部材用水系塗料を調製した。 Water-soluble resole type phenol resin consisting mainly of mono- and di-nucleated methyl syrup with methylol (component (A)) 100 parts by mass (solid content), water-dispersible PTFE (component (B), average particles Diameter 0.2 m) 20 parts by mass (solid content) and a water-dispersed copolymer (component (C)), a compound having a hydrophilic chain of tetrafluoroethylene, cyclotrifluoroethylene, and hydroxybutyl ether a copolymer of things, full O Roo reflex and in-units and Bulle ether units have alternating copolymer, a copolymer proportion of units based on full O Roo reflex in is 50 mole 0/0 A number-average molecular weight of 1,000,000, a particle diameter of 0.1 to 0.2 m) and 20 parts by mass (solid content) to prepare a water-based paint for a sliding member.

供試体として、大きさ 70 X 150mm、厚さ 1. 5mmのアルミニウム合金(A4032)板 を用意し、洗浄後、上記で得られた摺動部材用水系塗料をバーコートした。 Aluminum alloy (A4032) plate 70 x 150 mm in size and 1.5 mm in thickness Was prepared, and after washing, the aqueous coating material for a sliding member obtained above was bar-coated.

ついで、 130°Cで 30分間、予備乾燥を行い、更に、 180°Cで 30分間、本乾燥を行 つて、供試体の表面に厚さ 30 mの塗膜を形成させ、摺動部材を得た。  Then, pre-drying is performed at 130 ° C for 30 minutes, and then main drying is performed at 180 ° C for 30 minutes to form a 30-m-thick coating film on the surface of the specimen to obtain a sliding member. Was.

[0044] (実施例 2〜6) (Examples 2 to 6)

各成分の質量比を第 1表に示すようにした以外は、実施例 1と同様の方法により、 摺動部材を得た。  A sliding member was obtained in the same manner as in Example 1 except that the mass ratio of each component was as shown in Table 1.

[0045] (実施例 7) (Example 7)

水分散型 PTFE((B)成分、平均粒子径 0.2;ζΐη)20質量部(固形分)の代わりに 、水分散型ポリプロピレンワックス((B)成分、平均粒子径 0.5 m) 20質量部(固形 分)を用いた以外は、実施例 1と同様の方法により、摺動部材を得た。  Instead of 20 parts by mass (solid content) of water-dispersible PTFE ((B) component, average particle size 0.2; Δη), 20 parts by mass (solid component) of water-dispersible polypropylene wax ((B) component, average particle size 0.5 m) A sliding member was obtained in the same manner as in Example 1 except that (i) was used.

[0046] (実施例 8) (Example 8)

水分散型 PTFE((B)成分、平均粒子径 0.2;ζΐη)20質量部(固形分)の代わりに 、ステアリン酸バリウムのパウダー((Β)成分、平均粒子径 5 μ m) 20質量部を用いた 以外は、実施例 1と同様の方法により、摺動部材を得た。  Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; ζΐη), 20 parts by mass of barium stearate powder ((Β) component, average particle size 5 μm) was used. A sliding member was obtained in the same manner as in Example 1 except for using the sliding member.

[0047] (実施例 9) (Example 9)

水分散型 PTFE((B)成分、平均粒子径 0.2;ζΐη)20質量部(固形分)の代わりに 、窒化ホウ素のパウダー((Β)成分、平均粒子径 6 μ m) 20質量部を用いた以外は、 実施例 1と同様の方法により、摺動部材を得た。  Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; ζΐη), use 20 parts by mass of boron nitride powder ((Β) component, average particle size 6 μm) A sliding member was obtained in the same manner as in Example 1 except for the above.

[0048] (実施例 10) (Example 10)

水分散型 PTFE((B)成分、平均粒子径 0.2;ζΐη)20質量部(固形分)の代わりに 、グラフアイトのパウダー((B)成分、平均粒子径 2 m) 20質量部を用いた以外は、 実施例 1と同様の方法により、摺動部材を得た。  Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; Δη), 20 parts by mass of graphite powder ((B) component, average particle size 2 m) was used. Except for the above, a sliding member was obtained in the same manner as in Example 1.

[0049] (実施例 11) (Example 11)

水分散型 PTFE((B)成分、平均粒子径 0.2;ζΐη)20質量部(固形分)の代わりに 、二硫ィ匕モリブデンのパウダー((Β)成分、平均粒子径 1 μ m) 20質量部を用いた以 外は、実施例 1と同様の方法により、摺動部材を得た。  Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; ζΐη), 20 mass parts of powder of disulfide molybdenum ((Β) component, average particle size 1 μm) 20 mass A sliding member was obtained in the same manner as in Example 1 except that the part was used.

[0050] (実施例 12) (Example 12)

水溶性レゾール型フエノール榭脂 ( (A)成分) 100質量部(固形分)の代わりに、ジ エタノールアミンを導入した水溶性ノボラック型フエノール榭脂( (A)成分、数平均分 子量 3, 000) 100質量部(固形分)を用いた以外は、実施例 1と同様の方法により、 摺動部材を得た。 Water-soluble resol type phenol resin (component (A)) Instead of 100 parts by mass (solid content), A water-soluble novolak-type phenol resin into which ethanolamine was introduced ((A) component, number average molecular weight: 3,000) Except that 100 parts by mass (solid content) was used, the same method as in Example 1 was used. A moving member was obtained.

[0051] (実施例 13)  (Example 13)

水溶性レゾール型フエノール榭脂 ( (A)成分) 100質量部(固形分)の代わりに、ビ スフエノール A型エポキシ榭脂((A)成分、エポキシ当量 1, 800)のエマルシヨン 100 質量部(固形分)を用いた以外は、実施例 1と同様の方法により、摺動部材を得た。  Instead of 100 parts by mass (solid content) of a water-soluble resol type phenol resin (component (A)), 100 parts by mass of bisphenol A type epoxy resin (component (A), epoxy equivalent 1,800) A sliding member was obtained in the same manner as in Example 1 except that (i) was used.

[0052] (実施例 14)  (Example 14)

水溶性レゾール型フエノール榭脂 ( (A)成分) 100質量部(固形分)の代わりに、ポ リアミドイミド榭脂( (A)成分)のエマルシヨン 100質量部(固形分)を用いた以外は、 実施例 1と同様の方法により、摺動部材を得た。  The procedure was carried out except that 100 parts by mass (solid content) of a polyamide imide resin (component (A)) was used instead of 100 parts by mass (solid content) of the water-soluble resol type phenol resin (component (A)). A sliding member was obtained in the same manner as in Example 1.

[0053] (実施例 15)  (Example 15)

主に 1核体および 2核体のメチロール付カ卩物からなる水溶性レゾール型フエノール 榭脂((A)成分) 100質量部(固形分)、水分散型 PTFE ( (B)成分、平均粒子径 0. 2 m) 20質量部(固形分)と、水分散型共重合体((C)成分、テトラフルォロエチレン とクロ口トリフルォロエチレンとヒドロキシビュルエーテルの親水鎖を有するビュル化合 物との共重合体であって、フルォロォレフイン単位とビュルエーテル単位とが交互共 重合しており、フルォロォレフインに基づく単位の割合が 50モル0 /0である共重合体、 数平均分子量 1, 000, 000、粒子径 0. 1〜0. 2 m) 20質量部(固形分)と、ァ-ォ ン性水系ポリウレタン榭脂 ( (D)成分、ポリエーテルポリオール 脂肪族ポリイソシァ ネート型、数平均分子量 1, 000, 000、平均粒子径 0. 09 m) 30質量部(固形分) とを混合させ、摺動部材用水系塗料を調製した。 Water-soluble resole type phenol resin consisting mainly of mono- and di-nucleated methyl syrup with methylol (component (A)) 100 parts by mass (solid content), water-dispersible PTFE (component (B), average particles Diameter 0.2 m) 20 parts by mass (solid content) and water-dispersed copolymer (component (C), a compound having a hydrophilic chain of tetrafluoroethylene, chlorofluoroethylene and hydroxybutyl ether) a copolymer of things, full O Roo reflex and in-units and Bulle ether units have alternating copolymer, a copolymer proportion of units based on full O Roo reflex in is 50 mole 0/0 , Number average molecular weight: 1,000,000, particle size: 0.1 to 0.2 m) 20 parts by mass (solid content) and an ionic water-based polyurethane resin ((D) component, polyether polyol aliphatic) Polyisocyanate type, number average molecular weight 1,000,000, average particle size 0.09 m) 30 parts by mass (solid content) , To prepare an aqueous paint sliding member.

この摺動部材用水系塗料を用い、実施例 1と同様の方法により、摺動部材を得た。  Using this water-based paint for a sliding member, a sliding member was obtained in the same manner as in Example 1.

[0054] (実施例 16)  (Example 16)

水分散型 PTFE ( (B)成分、平均粒子径 0. 2 ;ζ ΐη) 20質量部(固形分)の代わりに 、水分散型ポリプロピレンワックス((B)成分、平均粒子径 0. 5 m) 20質量部(固形 分)を用いた以外は、実施例 15と同様の方法により、摺動部材を得た。  Water-dispersible PTFE ((B) component, average particle size 0.2; ΐ ΐη) Instead of 20 parts by mass (solid content), water-dispersible polypropylene wax ((B) component, average particle size 0.5 m) A sliding member was obtained in the same manner as in Example 15 except that 20 parts by mass (solid content) was used.

[0055] (実施例 17) 水分散型 PTFE((B)成分、平均粒子径 0. 2;ζΐη)20質量部(固形分)の代わりに 、ステアリン酸バリウムのパウダー((B)成分、平均粒子径 5 μ m) 20質量部を用いた 以外は、実施例 15と同様の方法により、摺動部材を得た。 (Example 17) Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; ζΐη), barium stearate powder ((B) component, average particle size 5 μm) 20 mass A sliding member was obtained in the same manner as in Example 15 except that the part was used.

[0056] (実施例 18) (Example 18)

水分散型 PTFE((B)成分、平均粒子径 0. 2;ζΐη)20質量部(固形分)の代わりに 、窒化ホウ素のパウダー((B)成分、平均粒子径 6 μ m) 20質量部を用いた以外は、 実施例 15と同様の方法により、摺動部材を得た。  Instead of water-dispersed PTFE ((B) component, average particle size 0.2; Δη) 20 parts by mass (solid content), boron nitride powder ((B) component, average particle size 6 μm) 20 parts by mass A sliding member was obtained in the same manner as in Example 15, except for using.

[0057] (実施例 19) (Example 19)

水分散型 PTFE((B)成分、平均粒子径 0. 2;ζΐη)20質量部(固形分)の代わりに 、グラフアイトのパウダー((B)成分、平均粒子径 2 m) 20質量部を用いた以外は、 実施例 15と同様の方法により、摺動部材を得た。  Instead of 20 parts by mass (solid content) of water-dispersed PTFE ((B) component, average particle size 0.2; Δη), 20 parts by mass of graphite powder ((B) component, average particle size 2 m) A sliding member was obtained in the same manner as in Example 15 except that the sliding member was used.

[0058] (実施例 20) (Example 20)

水分散型 PTFE((B)成分、平均粒子径 0. 2;ζΐη)20質量部(固形分)の代わりに 、二硫ィ匕モリブデンのパウダー((B)成分、平均粒子径 1 μ m) 20質量部を用いた以 外は、実施例 15と同様の方法により、摺動部材を得た。  Instead of water-dispersed PTFE ((B) component, average particle size 0.2; 20η) 20 parts by mass (solid content), powder of disulfide molybdenum ((B) component, average particle size 1 μm) A sliding member was obtained in the same manner as in Example 15 except that 20 parts by mass was used.

[0059] (実施例 21〜23) (Examples 21 to 23)

各成分の質量比を第 1表に示すようにした以外は、実施例 15と同様の方法により、 摺動部材を得た。  A sliding member was obtained in the same manner as in Example 15 except that the mass ratio of each component was as shown in Table 1.

[0060] (比較例 1) (Comparative Example 1)

水分散型共重合体((C)成分、数平均分子量 1, 000, 000、粒子径 0. 1〜0. 2μ m) 20質量部(固形分)を用いな力つた以外は、実施例 1と同様の方法により、摺動 部材を得た。  A water-dispersed copolymer ((C) component, number average molecular weight: 1,000,000, particle size: 0.1 to 0.2 μm) Example 1 was repeated except that 20 parts by mass (solid content) was used. A sliding member was obtained in the same manner as described above.

[0061] (比較例 2) (Comparative Example 2)

水分散型 PTFE((B)成分、平均粒子径 0. 2 m) 20質量部(固形分)を用いなか つた以外は、実施例 1と同様の方法により、摺動部材を得た。  A sliding member was obtained in the same manner as in Example 1, except that 20 parts by mass (solid content) of water-dispersed PTFE (component (B), average particle size 0.2 m) was not used.

[0062] (比較例 3) (Comparative Example 3)

水分散型 PTFE((B)成分、平均粒子径 0. 2 m) 20質量部(固形分)および水分 散型共重合体((C)成分、数平均分子量 1, 000, 000、粒子径 0. 1〜0. 2μ 20 質量部(固形分)を用いな力 た以外は、実施例 1と同様の方法により、摺動部材を 得た。 Water-dispersed PTFE ((B) component, average particle size 0.2 m) 20 parts by mass (solid content) and water-dispersed copolymer ((C) component, number average molecular weight 1, 000, 000, particle size 0) .1 ~ 0.2μ20 A sliding member was obtained in the same manner as in Example 1 except that a force using parts by mass (solid content) was not used.

[0063] 2.塗膜の分析  [0063] 2. Analysis of coating film

実施例 8〜: L 1で得られた各摺動部材の塗膜について、 EPMA (電子線プローブマ イク口アナライザー)を用いて、加速電圧 15kV、試料電流 0. 05 μ Α、ビーム径 1 μ m φの条件で、フッ素をマーカーにして塗膜断面のマッピング分析を行った。  Example 8-: The coating film of each sliding member obtained in L1 was subjected to an accelerating voltage of 15 kV, a sample current of 0.05 μm, and a beam diameter of 1 μm using an EPMA (Electron Beam Probe Microscope Analyzer). Under the condition of φ, mapping analysis of the cross section of the coating film was performed using fluorine as a marker.

その結果、いずれにおいても、塗膜の基材側よりも表面側の方が、フッ素強度が強 いことが確認された。  As a result, in each case, it was confirmed that the fluorine strength was higher on the surface side than on the substrate side of the coating film.

[0064] 3.各種評価試験 [0064] 3. Various evaluation tests

上記で得られた各摺動部材用水系塗料および各摺動部材につ!、て、以下のように して各種評価試験を行った。  Various evaluation tests were performed on the water-based paints for sliding members and the sliding members obtained above as follows.

(1)液安定性  (1) Liquid stability

摺動部材用水系塗料を調製して力も 24時間経過した後、目視により観察し、液安 定性を評価した。  24 hours after the preparation of the water-based paint for the sliding member, the liquid stability was evaluated by visual observation after 24 hours.

結果を第 1表に示す。表中、凝集物の発生が観察されなカゝつたものを〇、擬集物の 発生が観察されたものを Xで表した。  The results are shown in Table 1. In the table, those with no occurrence of aggregates are indicated by “〇”, and those with occurrence of aggregates are indicated by “X”.

[0065] (2)鉛筆硬度 [0065] (2) Pencil hardness

摺動部材の塗膜について、 JIS Κ5600— 5— 4 : 1999「引つ力き硬度 (鉛筆法)」 の規定に準じて、鉛筆硬度を測定した。  Regarding the coating film of the sliding member, the pencil hardness was measured in accordance with the provisions of JIS 5600-5: 4: 1999 "Pull hardness (pencil method)".

結果を第 1表に示す。  The results are shown in Table 1.

[0066] (3)塗膜密着性 (3) Coating adhesion

摺動部材の塗膜にっ 、て、以下の二つの方法により密着性を評価した。 摺動部材の塗膜にっ 、て、 JIS Κ5600 5— 6 : 1999「付着性 (クロスカット法)」 の規定に準じて、クロスカット法を行い、塗膜密着性を評価した。  The adhesion of the coating film of the sliding member was evaluated by the following two methods. A cross-cut method was applied to the coating film of the sliding member according to JIS 5600 5-6: 1999 "Adhesion (cross-cut method)" to evaluate the coating film adhesion.

結果を第 1表に示す。表中、はく離が生じな力つたものを〇、はく離が生じたものを ズ 、 し 7こ。  The results are shown in Table 1. In the table, 〇 indicates the force that did not cause peeling, and も の indicates the force that caused peeling.

また、摺動部材の塗膜について、 JIS Κ5600— 5— 3 : 1999「耐ぉもり落下性」の「 デュポン式」の規定に準じて、おもり質量: 500g、撃ち型:半径 6. 35mm,受け台: 平面、おもり高さ 100mmまたは 500mmの条件で、衝撃変形試験を行い、塗膜密着 性を評価した。 In addition, the weight of the coating film of the sliding member shall be in accordance with the “DuPont type” of JIS 5600-5: 3: 1999 “Water resistance to falling”, weight: 500g, shooting type: radius 6.35mm, Table: An impact deformation test was performed on a flat surface with a weight height of 100 mm or 500 mm to evaluate the adhesion of the coating film.

結果を第 1表に示す。表中、おもり高さ 500mmではく離が生じな力 たものを◎、 おもり高さ 100mmではく離が生じな力つたものを〇、おもり高さ 100mmではく離が 生じたものを Xで表した。  The results are shown in Table 1. In the table, ◎ indicates a force that did not cause peeling at a weight height of 500 mm, Δ indicates a force that did not cause peeling at a weight height of 100 mm, and X indicates a force that caused peeling at a weight height of 100 mm.

[0067] (4)摺動性能 (4) Sliding performance

摺動部材の塗膜について、表面性測定機(トライボギア)を用い、以下の条件で摺 動試験を行い、傷が供試体の素地に達するまでの摺動回数により、摺動性能を評価 した。  The coating film of the sliding member was subjected to a sliding test using a surface property measuring device (Tribogear) under the following conditions, and the sliding performance was evaluated by the number of times of sliding until the scratch reached the base material of the specimen.

結果を第 1表に示す。  The results are shown in Table 1.

[0068] <摺動試験条件 > <Sliding test conditions>

荷重: 9. 8N  Load: 9.8N

圧子:ボール(直径 5. Omm)  Indenter: ball (diameter 5. Omm)

圧子材料: SUJ— 2  Indenter material: SUJ— 2

摺動幅: 10mm  Sliding width: 10mm

摺動速度: 2400mmZmin  Sliding speed: 2400mmZmin

試験片温度: 130°C  Test piece temperature: 130 ° C

[0069] (5)摺動痕粗さ [0069] (5) Roughness of sliding marks

上記と同様の条件で摺動試験を行い、 1000回摺動後の供試体の摺動痕について 、三次元表面粗さ測定機を用い、粗さ測定を行った。  A sliding test was performed under the same conditions as above, and the sliding marks of the specimen after sliding 1000 times were measured for roughness using a three-dimensional surface roughness measuring device.

結果を第 1表に示す。なお、比較例 2および 3については、数回摺動させたところ、 塗膜の傷が供試体の素地に達したため、その時点で摺動試験を終了した。  The results are shown in Table 1. In Comparative Examples 2 and 3, the sliding test was terminated at that time because the coating film reached the base material of the specimen when slid several times.

[0070] (6)圧子の傷付き性 [0070] (6) Scratch property of the indenter

圧子として純アルミニウム材製のボールを用いた以外は、上記と同様の条件で摺動 試験を行い、 2000回摺動後の圧子の外観を目視および金属顕微鏡で観察し、圧子 の傷付き性を評価した。  A sliding test was performed under the same conditions as above except that a ball made of pure aluminum was used as the indenter.The appearance of the indenter after sliding 2000 times was visually observed and observed with a metallographic microscope, and the indenter's scratch resistance was checked. evaluated.

結果を第 1表に示す。表中、傷が観察されな力つたものを〇、傷が観察されたもの を Xで表した。なお、比較例 2および 3については、数回摺動させたところ、塗膜の傷 が供試体の素地に達したので摺動試験を中止した。 The results are shown in Table 1. In the table, 力 indicates that a scratch was not observed, and X indicates that a scratch was observed. In Comparative Examples 2 and 3, when slid several times, Since the specimen reached the base material of the specimen, the sliding test was stopped.

[0071] (7)総合判定  [0071] (7) Comprehensive judgment

上記(1) (6)の結果を基に、総合判定を行った。 結果を第 1表に示す。  A comprehensive judgment was made based on the results of (1) and (6) above. The results are shown in Table 1.

[0072] [表 1] [Table 1]

Figure imgf000018_0001
Figure imgf000018_0001

[0073] [表 2] [Table 2]

O o O o O O o O O O O o O o O O o O O O

o 0 0 0 O o 0 0 o o  o 0 0 0 O o 0 0 o o

o 0 0 0 Θ Θ  o 0 0 0 Θ Θ

O 0 0 0 O o 0 0 o O O 0 0 0 O o 0 0 o O

0 0 0 Θ Θ  0 0 0 Θ Θ

[表 3][Table 3]

Figure imgf000019_0001
Figure imgf000019_0001

第 1表力も明らかなように、本発明の摺動部材用水系塗料 (実施例 1 23)は、液 安定性、塗膜密着性および高温下での摺動性能に優れ、かつ、高温下で軟質金属 製の圧子に傷を付けなカゝつた。中でも、ウレタン榭脂 (D)を含有する場合 (実施例 15 〜23)は、特に塗膜密着性 (耐衝撃変形性)に優れていた。 As is clear from Table 1, the water-based paint for sliding members of the present invention (Example 123) is excellent in liquid stability, coating film adhesion and sliding performance at high temperatures, and is excellent at high temperatures. The soft metal indenter did not hurt. Above all, when urethane resin (D) is contained (Example 15 To 23) were particularly excellent in coating film adhesion (impact deformation resistance).

これに対し、特定の共重合体 (C)を含有しない場合 (比較例 1)は、液安定性に劣り 、正常な連続塗膜が得られず、また、塗膜が硬く圧子に傷を付けた。また、滑剤成分 (B)を含有しない場合 (比較例 2)は、塗膜表面の摩擦係数が高く (即ち、摺動性能 に劣り)、摺動試験開始直後に供試体の表面が露出した。また、滑剤成分 (B)および 特定の共重合体 (C)を含有しな!ヽ場合 (比較例 3)は、塗膜表面の摩擦係数が高く ( 即ち、摺動性能に劣り)、かつ、塗膜が脆ぐ摺動試験開始直後に供試体の表面が 露出した。  On the other hand, when the specific copolymer (C) was not contained (Comparative Example 1), the liquid stability was poor, a normal continuous coating film was not obtained, and the coating film was hard and damaged the indenter. Was. When the lubricant component (B) was not contained (Comparative Example 2), the friction coefficient of the coating film surface was high (that is, the sliding performance was poor), and the surface of the specimen was exposed immediately after the start of the sliding test. Further, when the lubricant component (B) and the specific copolymer (C) were not contained (Comparative Example 3), the friction coefficient of the coating film surface was high (that is, the sliding performance was poor), and The surface of the specimen was exposed immediately after the start of the sliding test in which the coating film was brittle.

Claims

請求の範囲 The scope of the claims [1] 耐熱性樹脂 (A)と、  [1] heat-resistant resin (A), 二硫化モリブデン、窒化ホウ素、グラフアイト、ポリテトラフルォロエチレン、ワックス および脂肪酸塩力もなる群力も選ばれる少なくとも 1種の滑剤成分 (B)と、  Molybdenum disulfide, boron nitride, graphite, polytetrafluoroethylene, wax and at least one kind of lubricant component (B) selected from a group consisting of a fatty acid salt and フルォロォレフインと、親水基または親水鎖を有するビニル化合物との共重合体 (C )と、  A copolymer of fluorofluorin and a vinyl compound having a hydrophilic group or a hydrophilic chain (C), 水とを含有し、かつ、  Containing water and 前記 (A)〜(C)成分が、前記水に溶解し、または分散している、摺動部材用水系 塗料。  An aqueous paint for a sliding member, wherein the components (A) to (C) are dissolved or dispersed in the water. [2] 前記耐熱性榭脂 (A)に対する前記共重合体 (C)の割合が、固形分質量比で、 (C) / (A) =0. 01〜0. 8である請求項 1に記載の摺動部材用水系塗料。  [2] The ratio according to claim 1, wherein the ratio of the copolymer (C) to the heat-resistant resin (A) is (C) / (A) = 0.01 to 0.8 in terms of a solid content mass ratio. A water-based paint for a sliding member according to the above. [3] 前記耐熱性榭脂 (A)に対する前記滑剤成分 (B)の割合が、固形分質量比で、 (B) / (A) =0. 02〜0. 8である請求項 1または 2に記載の摺動部材用水系塗料。  [3] The ratio of the lubricant component (B) to the heat-resistant resin (A) is (B) / (A) = 0.02 to 0.8 in terms of solid mass ratio. 3. The water-based paint for a sliding member according to 1. [4] 更に、ウレタン榭脂 (D)を含有する請求項 1〜3のいずれかに記載の摺動部材用 水系塗料。  [4] The water-based paint for a sliding member according to any one of claims 1 to 3, further comprising a urethane resin (D). [5] 前記耐熱性榭脂 (A)に対する前記ウレタン榭脂 (D)の割合が、固形分質量比で、  [5] The ratio of the urethane resin (D) to the heat-resistant resin (A) is a solid content mass ratio, (D) / (A) =0. 01〜: L 5である請求項 4に記載の摺動部材用水系塗料。  5. The water-based paint for a sliding member according to claim 4, wherein (D) / (A) = 0.01 or more: L5. [6] 前記耐熱性榭脂 (A)が、フエノール榭脂である請求項 1〜5の 、ずれかに記載の 摺動部材用水系塗料。  6. The water-based paint for a sliding member according to claim 1, wherein the heat-resistant resin (A) is a phenol resin. [7] 前記フエノール榭脂が、水溶性レゾール型フエノール榭脂である請求項 6に記載の 摺動部材用水系塗料。  7. The water-based paint for a sliding member according to claim 6, wherein the phenol resin is a water-soluble resol type phenol resin. [8] 前記フエノール榭脂が、主に 1核体および Zまたは 2核体力 なる水溶性レゾール 型フ ノール榭脂である請求項 6に記載の摺動部材用水系塗料。  [8] The water-based paint for a sliding member according to claim 6, wherein the phenol resin is a water-soluble resol type phenol resin mainly having mononuclear and Z or dinuclear properties. [9] 請求項 1〜8のいずれかに記載の摺動部材用水系塗料により形成された塗膜を表 面に有する摺動部材。  [9] A sliding member having on its surface a coating film formed from the water-based paint for a sliding member according to any one of claims 1 to 8. [10] 前記塗膜中の前記共重合体 (C)の量が、その内側においてよりも外側において多 い、請求項 9に記載の摺動部材。  10. The sliding member according to claim 9, wherein the amount of the copolymer (C) in the coating film is larger on the outside than on the inside.
PCT/JP2005/010236 2004-06-04 2005-06-03 Aqueous coating material for sliding member and sliding member Ceased WO2005118730A1 (en)

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CN104356847A (en) * 2014-11-04 2015-02-18 浙江红高梁木业有限公司 Novel corrosion-resistant laminated floor coating and novel preparation method thereof
CN109535971A (en) * 2018-11-22 2019-03-29 海洋化工研究院有限公司 A kind of wear-resistant self-lubricating coating and preparation method thereof
JP2022540621A (en) * 2019-07-09 2022-09-16 アプライド グラフィーン マテリアルズ ユーケー リミテッド water-based coating
CN120020183A (en) * 2023-11-20 2025-05-20 中国石油天然气集团有限公司 A spraying agent for the inner wall of an expansion tube for oil drilling and its preparation method and application

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JP2004204073A (en) * 2002-12-25 2004-07-22 Daikin Ind Ltd Coating composition, coating film and coated article

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WO1998051495A1 (en) * 1997-05-16 1998-11-19 Daikin Industries, Ltd. Sliding composite material
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104356847A (en) * 2014-11-04 2015-02-18 浙江红高梁木业有限公司 Novel corrosion-resistant laminated floor coating and novel preparation method thereof
CN109535971A (en) * 2018-11-22 2019-03-29 海洋化工研究院有限公司 A kind of wear-resistant self-lubricating coating and preparation method thereof
JP2022540621A (en) * 2019-07-09 2022-09-16 アプライド グラフィーン マテリアルズ ユーケー リミテッド water-based coating
JP7668024B2 (en) 2019-07-09 2025-04-24 アプライド グラフィーン マテリアルズ ユーケー リミテッド Water-based Coating
CN120020183A (en) * 2023-11-20 2025-05-20 中国石油天然气集团有限公司 A spraying agent for the inner wall of an expansion tube for oil drilling and its preparation method and application

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