WO2005035826A1 - Plasma cvd film-forming apparatus - Google Patents
Plasma cvd film-forming apparatus Download PDFInfo
- Publication number
- WO2005035826A1 WO2005035826A1 PCT/JP2004/013914 JP2004013914W WO2005035826A1 WO 2005035826 A1 WO2005035826 A1 WO 2005035826A1 JP 2004013914 W JP2004013914 W JP 2004013914W WO 2005035826 A1 WO2005035826 A1 WO 2005035826A1
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- WIPO (PCT)
- Prior art keywords
- container
- gas
- plastic container
- electrode
- external electrode
- Prior art date
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Classifications
-
- C—CHEMISTRY; METALLURGY
- C23—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
- C23C—COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
- C23C16/00—Chemical coating by decomposition of gaseous compounds, without leaving reaction products of surface material in the coating, i.e. chemical vapour deposition [CVD] processes
- C23C16/04—Coating on selected surface areas, e.g. using masks
- C23C16/045—Coating cavities or hollow spaces, e.g. interior of tubes; Infiltration of porous substrates
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
- B65D1/02—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents
- B65D1/0207—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features
- B65D1/0215—Bottles or similar containers with necks or like restricted apertures, designed for pouring contents characterised by material, e.g. composition, physical features multilayered
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D2501/00—Containers having bodies formed in one piece
- B65D2501/0009—Bottles or similar containers with necks or like restricted apertures designed for pouring contents
- B65D2501/0018—Ribs
Definitions
- the present invention relates to a method for coating at least one of an inner surface and an outer surface of a plastic container with a CVD film, particularly a DLC (diamond-like carbon) film, by a CVD (Chemical Vapor Deposition) method.
- the present invention relates to a plasma CVD film forming apparatus.
- Patent Document 1 There is a disclosure of an invention of a vapor deposition apparatus using a CVD method, particularly a plasma CVD method, for vapor-depositing a DLC film on the inner surface of a plastic container for the purpose of improving gas barrier properties (for example, Patent Document 1). ;)).
- the external electrode has a space almost similar in shape to the outer shape of the container to be housed. The reason why the outer wall of the plastic container is kept almost in contact with the outer wall surface of the outer electrode is to apply a self-bias voltage uniformly to the inner wall surface of the plastic container.
- the self-noise voltage is hard to be reduced at the separated portion of the inner wall of the plastic container. . Therefore, the source gas ions converted into plasma at the time of the plasma ignition do not strongly collide with the inner wall surface of the container, so that a dense DLC film cannot be obtained and the film quality becomes uneven. Furthermore, if the outer wall of the outer electrode and the outer surface of the plastic container are separated from each other over the entire surface, even if a self-bias voltage is not applied to the inner wall surface of the container and a uniform film is attached, the film is dense. It does not become a DLC film.
- Patent Document 1 JP-A-8-53117
- the film becomes denser and As a result, it can be expected that the film will have good gas nolia properties.
- a method for increasing the self-bias voltage a method of increasing the high-frequency power supplied to the external electrode can be considered.
- excessive supply of high frequency power causes thermal deformation and thermal degradation of the plastic container. Therefore, if the plasma density can be increased without increasing the supply of high-frequency power, the self-bias voltage can be increased without causing the above-described thermal deformation and thermal degradation.
- the film can be densified, which is advantageous. Also, by increasing the plasma density, it is possible to achieve a higher deposition rate.
- the present invention relates to an apparatus for forming a CVD film on at least one of the inner surface and the outer surface of a plastic container, wherein an external electrode or an internal electrode is provided at a contact portion between the generated plasma and the external electrode or the internal electrode.
- the object is to increase the plasma density by providing a secondary electron emission layer having a higher secondary electron emission coefficient than the electrode material of the internal electrode.
- the present inventors have developed an apparatus for forming a CVD film on at least one of the inner surface and the outer surface of a plastic container, and have developed an entire wall surface or a wall surface of an external electrode housing a plastic container.
- a secondary electron-emitting layer with a material strength that has a higher secondary electron emission coefficient than the electrode material of the external electrode, the plasma density of the plasma gas generated in the space outside the container in the cavity is increased. I found out that it can be done.
- a secondary electron emission that has a secondary electron emission coefficient larger than the electrode material of the internal electrode on the entire surface or a part of the surface of the internal electrode that serves as a ground electrode for the external electrode that supplies high-frequency power It has been found that the plasma density of the plasma gas generated inside the container can be similarly increased by providing the layer, and the present invention has been completed.
- the plasma CVD film forming apparatus has a space for accommodating a plastic container, and the plastic container is formed so that the gas inside the plastic container and the gas outside the container do not intersect.
- An external electrode which also serves as a vacuum chamber capable of accommodating the above-mentioned space, an internal electrode which is detachably disposed inside the plastic container while being insulated from the external electrode, and a raw material gas for generating plasma.
- the wall shape of the cavity must be similar to the outer surface of the container.
- the wall shape of the empty space can be made freely as long as it can accommodate a plastic container. That is, by supplying the container external gas into the space created by the separation between the outer wall surface of the external electrode and the container outer surface and turning the container external gas into a plasma, the plasma outside the container when the CVD film is formed is formed. The gas becomes a conductor and conducts high-frequency waves to the outer surface of the container, so that the wall surface of the cavity comes into contact with the outer surface of the plastic container, and a state similar to that of the plastic container is generated.
- CVD films can be formed on plastic containers of various shapes without replacing one type of external electrode.
- this plasma CVD film forming apparatus selects a raw material gas or a discharge gas as the gas inside the container and the gas outside the container, respectively, so that only the inner surface of the container, only the outer surface of the container, or the inner surface of the container and the outer surface of the container.
- the CVD film can be formed on both surfaces.
- the plasma surface of the plastic container can be reformed with the plasma-generated discharge gas.
- a material having a higher secondary electron emission coefficient than the electrode material of the external electrode is formed on the entire wall surface or a part of the wall surface of the external electrode.
- a secondary electron emission layer is provided.
- the entire surface or a part of the surface of the internal electrode is made of a material having a higher secondary electron emission coefficient than the electrode material of the internal electrode. It is preferable to provide a secondary electron emission layer.
- a large amount of secondary electrons are emitted from the secondary electron emission layer toward the gas inside the container and the gas outside the container, and as a result, the plasma density of the gas inside the container and the gas outside the container that are turned into plasma can be increased. it can.
- the self-bias voltage on the container wall surface can be increased without causing thermal deformation and thermal deterioration of the plastic container.
- the film can be densified.
- an increase in the plasma density of the gas inside the container can realize a higher deposition rate without causing thermal deformation and thermal deterioration of the plastic container.
- the plasma CVD film forming apparatus has a space for accommodating a plastic container, and the gas inside the plastic container and the gas outside the container do not intersect with each other.
- An external electrode which also serves as a vacuum chamber capable of accommodating the above-mentioned space, an internal electrode which is detachably disposed inside the plastic container in an insulated state with respect to the external electrode, and a raw material gas for generating plasma.
- a container internal gas introducing means for introducing the container internal gas which is a discharge gas into the plastic container, and introducing the container external gas which is a raw material gas for forming a plasma or a discharge gas into the space.
- a secondary electron emission layer is provided. Many secondary electrons are emitted from the secondary electron emission layer toward the gas inside the container, and as a result, the plasma density of the gas inside the container that is turned into plasma increases. As a result, it is possible to increase the deposition rate without causing thermal deformation and thermal degradation of the plastic container.
- the plasma CVD film forming apparatus has a space capable of accommodating a plastic container, and has an external electrode serving also as a vacuum chamber, and the plastic container is insulated from the external electrode.
- Internal electrode that can be inserted and removed inside the A plasma CVD method comprising: a gas introduction means for introducing a feed gas into the plastic container; and a high frequency supply means for supplying a high frequency to the external electrode, wherein a CVD film is formed on the inner surface of the plastic container.
- a secondary electron emission layer having a material power having a larger secondary electron emission coefficient than the electrode material of the internal electrode is provided on the entire surface or a part of the surface of the internal electrode. I do.
- a secondary electron emission layer is provided on the entire surface of the internal electrode or on a part of the surface, so that a large amount of secondary electrons are emitted from the secondary electron emission layer to the raw material gas in the container. Is released, and as a result, the plasma density of the source gas increases. This makes it possible to increase the deposition rate without causing thermal deformation and thermal degradation of the plastic container.
- a magnetic field generating means such as an induction coil or a permanent magnet is provided around the outer wall surface of the external electrode. Induction coil on outer wall of external electrode
- the plasma density can be further increased.
- the film forming speed is increased. And the densification of the film can be realized. Densification of the film improves the gas barrier properties of the plastic container.
- FIG. 1 is a conceptual diagram showing a first embodiment of a CVD film forming apparatus according to the present embodiment.
- FIG. 2 is a conceptual diagram showing a specific shape of a plastic container according to the present embodiment, showing (a)-(f) six modes.
- FIG. 3 is a conceptual diagram in a case where a permanent magnet is provided around an external electrode as a magnetic field generating means in the first embodiment of the CVD film forming apparatus.
- FIG. 4 shows a case where an induction coil is provided around an external electrode as a magnetic field generating means in the first embodiment of the CVD film forming apparatus.
- FIG. 5 is a conceptual diagram showing a second embodiment of the CVD film forming apparatus according to the present embodiment.
- FIG. 6 is a conceptual diagram showing a third embodiment of the CVD film forming apparatus according to the present embodiment. Explanation of reference numerals
- FIG. 1 is a conceptual diagram showing the relationship of the basic configuration of the first embodiment of the CVD film forming apparatus according to the present embodiment.
- the CVD film forming apparatus according to the present embodiment has a space 80 for accommodating a plastic container 7, and has an external electrode 3 which also serves as a vacuum chamber and an internal electrode which is removably inserted into the plastic container 7. 9, a lid 5 that has an opening 52 for the mouth to which the mouth of the plastic container 7 is tightly closed, and supports the internal electrode 9, a container internal gas introducing means 41, a container external gas introducing means 38, A high frequency supply means 39 for supplying high frequency to the electrode 3.
- a film forming chamber 16 is composed of the external electrode 3 and the lid 5, and forms a vacuum chamber that can be sealed.
- a space 80 is provided, which is a space for accommodating a plastic container 7 to be coated, for example, a PET bottle which is a container made of polyethylene terephthalate resin. It is.
- the inner wall of the space 80 of the external electrode 3 has a shape in which the outer surface force of the plastic container 7 is separated when the plastic container 7 is accommodated.
- the wall of the empty space 80 and the outer surface of the container may be separated from each other, or the entire surface may be separated.
- a conventional device such as the device of Patent Document 1
- the wall surface of the space 80 when applying a self-bias voltage to the inner surface of the container, the wall surface of the space 80 must be brought close to the outer surface of the container.
- the high frequency is transmitted to the container wall so that the self-bias voltage is applied to the container wall without bringing them close to each other.
- this means is to generate plasma outside the container in the space 80 and use the plasma as a conductor.
- the reason why the self-bias voltage is applied to the wall of the container is to cause ions of the source gas converted into plasma to collide with the wall of the container to form a dense CVD film.
- the gap between the wall surface of the space 80 and the outer surface of the container depends on the electric conductivity of the plasma-contained external gas of the container.
- the height is 207 mm
- the wall thickness is 0.3 mm
- the container capacity is 500 ml
- the inner surface area is 400 cm 2
- the volume of a carbonated round PET container (type of Fig. 2 (a)) with a body diameter of 68.5 mm is about 2-50 mm.
- This value is not limited to the present invention because it depends largely on the applied high-frequency output, the shape and size of the container, and the like.
- the wall shape of the empty space 80 contacts the shape of the bottom and the body of the plastic container 7. It may be a wall shape or a wall shape that is in contact with the shape of the bottom of the plastic container 7. Further, in the CVD film forming apparatus according to the first embodiment, the number of plastic containers housed in the space 80 may be plural.
- the material force having a higher secondary electron emission coefficient than the electrode material of the external electrode is applied to the entire wall or a part of the wall of the space 80 of the external electrode 3. It is preferable to provide a secondary electron emission layer 81!
- the thickness of the secondary electron emission layer 81 is preferably 1 Onm-50 m. If it is less than 10 nm, the amount of secondary electron emission decreases.
- the upper limit is set to 50 m in order to extend the life by forming a thicker layer taking into account the occurrence of etching by argon gas. Therefore, the secondary electron-emitting layer may be formed to have a thickness larger than that, or the layer may be re-coated and reproduced.
- the external electrodes are formed of an electrode material such as stainless steel or aluminum.
- Plasma conductivity ⁇ is proportional to electron charge (e squared) and electron density (Ne), and inversely proportional to electron mass (Mc) and collision frequency (V). Therefore, as the plasma density increases, the conductivity of the gas also increases.
- the thickness of the outer electrode and the sheath generated near the outer surface of the container are reduced.
- the capacitance of the sheath increases, and the external electrode force can reduce the voltage drop between the sheaths.
- the self-bias voltage applied to the inner surface of the bottle can be increased, and as a result, a dense film is formed, so that the gas barrier property is improved.
- Materials for the secondary electron emission layer 81 include Group 2A alkaline earth metal-based oxides such as BeO, MgO, CaO, SrO, and BaO; Group 4A metal-based oxides such as TiO and ZrO; and ZnO.
- 4B group metal oxide such as SiO, PbO, PbO, 3B group nitride such as A1N, GaN,
- 3B group nitrides such as SiN, barium oxynitride, fluorides such as LiF, MgF and CaF, carbides such as SiC, and carbon-based materials such as diamond, carbon nanotubes, and DLC alone or in combination. . These compounds may be used.
- MgO-Al O MgO-Al O
- rare earth acids such as NbO, LaO or SeO
- the secondary electron emission layer is formed by a film formation method such as a MOCVD method, a sputtering method, a thermal spraying, a sol-gel method, using the wall surface of the space 80 of the external electrode as a film formation target.
- a film formation method such as a MOCVD method, a sputtering method, a thermal spraying, a sol-gel method, using the wall surface of the space 80 of the external electrode as a film formation target.
- FIG. 1 illustrates a case where the secondary electron emission layer 81 is provided on the entire wall surface of the space 80 of the external electrode 3, but may be a part of the wall surface.
- the secondary electron emission layer 81 When a part of the wall surface is coated with the secondary electron emission layer 81, the following can be exemplified.
- the wall of the empty space 80 near the bottom of the plastic container 7 You may.
- the wall of the space 80 may be coated near the body of the plastic container 7.
- a pattern may be formed in a stripe pattern in which lines are arranged over the entire wall surface of the space 80.
- the area ratio between the coated surface and the uncoated surface can be optimized, and the plasma density can be increased without preventing ignition of the plasma discharge.
- the same area can be adjusted by adjusting the diameter and spacing of the islands, which is good even if the coating is performed in a sea-island shape. It may be coated in a dot shape. Further, a stripe-shaped, sea-island-shaped or dot-shaped coating may be applied to the wall surface of the space 80 near the bottom of the plastic container 7 or near the trunk. When the secondary electron emission layer 81 is coated on a part of the wall surface, it is preferable to coat the area of 30 to 70%.
- the plasma density is increased as compared with the case where the secondary electron emission layer is not provided.
- a permanent magnet 50 may be provided around the outer wall surface of the external electrode (reference numeral 3 in FIG. 1).
- an induction coil 51 current supply means of the induction coil is not shown
- a trigger (not shown) may be provided in the external electrode 3 to force plasma ignition.
- the accommodation space in the external electrode 3 is sealed from the outside by an O-ring 8 disposed between the upper external electrode 2 and the lower external electrode 1.
- the reason that the external electrode 3 is divided into the upper external electrode 2 and the lower external electrode 1 is to easily mount and remove the container 7. That is, the lower external electrode 1 is detached from the upper external electrode 2, and the lower force container 7 of the upper external electrode 2 is attached and taken out.
- Each electrode secures the sealing property with the O-ring 8 or the like interposed therebetween.
- the external electrode 3 may be divided into three or more. Further, the external electrode 3 does not have to be divided. When not divided, the container 7 can be mounted and removed from the opening 53 of the external electrode 3.
- the opening 53 of the external electrode 3 is provided with a lid 5 that serves to introduce a raw material gas into the plastic container 7, support the internal electrode 9, and the like.
- the opening 53 is preferably provided so that the lid is located near the container opening.
- the opening 53 is covered with the lid 5 to seal the film forming chamber 16. At this time, the lid 5 and the external electrode 3 ensure sealing properties with the O-ring 54 or the like interposed therebetween.
- the lid 5 is provided with a mouth opening 52 to which the mouth of the plastic container 7 contacts.
- An O-ring 55 is provided at the place where the mouth opening 52 and the mouth of the plastic container 7 are in contact with each other.
- the lid 5 in order to realize an insulating state, for example, the lid 5 is configured by the conductive member 4b and the insulating members 4a and 10 so that the insulating member 4a is in contact with the plastic container. You.
- the lid 5 supports the internal electrode 9 so that the internal electrode 9 passes through the mouth opening 52. When supporting the internal electrode 9, the lid 5 makes the internal electrode 9 and the external electrode 3 insulated.
- the insulating member 4a of the lid 5 is in contact with the opening 53 of the external electrode 3, and the insulating member 10 of the lid 5 is in contact with the internal electrode 9. .
- the lid 5 is provided with a mouth opening 52 that is connected to a space 80 in the external electrode 3, and a space 23 is provided inside the lid 5.
- the internal electrode 9 is inserted into the space 80 in the external electrode 3 from the upper part of the conductive member 4b through the space 23 in the conductive member 4b and the opening 52 of the conductive member 4b and the insulating member 4a.
- the base end of the internal electrode 9 is disposed on the insulating member 10.
- the tip of the internal electrode 9 is arranged inside the plastic container 7.
- the lid 5 is provided with a container support 56 for supporting and fixing the plastic container 9 in an electrically insulated state.
- the container support 56 may have a floating potential.
- the internal electrode 9 has a tubular shape in which the inside also has a hollow force, and is arranged so as to be insertable / removable inside the plastic container 7. At this time, in order to generate a plasma discharge inside the plastic container 7, it is preferable that the internal electrode 9 is not in contact with the inner surface of the plastic container 7. As shown in FIG. 1, when the plastic container 7 is mounted on the film forming chamber 16, the internal electrode 9 is disposed inside the external electrode 3 and inside the plastic container 7. A gas outlet 49 is provided at the tip of the internal electrode 9. Further, the internal electrode 9 is preferably grounded. Examples of the material of the internal electrode 9 include stainless steel (SUS304) and aluminum.
- the inner diameter of the internal electrode 9 is preferably 1.5 mm or less, more preferably 1.0 mm or less, in order to prevent plasma generation inside the tube of the internal electrode. By setting the inner diameter to 1.5 mm or less, the occurrence of electrode contamination inside the tube of the internal electrode can be suppressed. Further, the thickness of the internal electrode is preferably at least lmm in order to secure mechanical strength.
- a secondary electron emission layer 82 having a material power having a larger secondary electron emission coefficient than the electrode material of the internal electrode 9.
- the thickness of the secondary electron emission layer 82 is preferably lOnm-50 m. Below lOnm, the amount of secondary electron emission decreases. The upper limit is set to 50 ⁇ m in order to extend the life by forming a thicker layer in consideration of the occurrence of etching by argon gas. Therefore, the secondary electron-emitting layer may be formed to have a greater thickness, or may be reproduced by performing re-coating.
- the plasma generated in the plastic container 7 comes into contact with the secondary electron emission layer 82, and secondary electrons are emitted from the secondary electron emission layer 82 into the plasma. At this time, if the secondary electron emission layer 82 is not provided, the secondary electrons are emitted from the surface, but the amount is small. By providing the secondary electron emission layer 82, electrons are easily emitted, and the plasma density is increased. This increases the deposition rate.
- the material of the secondary electron emitting layer 82 is the same as the material of the secondary electron emitting layer 81.
- the secondary electron emission layer 82 is formed by a film forming method such as a MOCVD method, a sputtering method, a thermal spraying, or a sol-gel method using the outer surface of the internal electrode as a film-forming target.
- Fig. 1 shows a case where only the portion where the internal electrode 9 is inserted into the container is coated, but the entire surface may be coated.
- a secondary electron emission layer 82 is coated on part of the surface.
- the following can be exemplified in addition to the above-mentioned coating on the container insertion portion.
- the entire surface of the internal electrode 9 may be patterned in a stripe pattern in which lines are arranged.
- the area ratio between the coated surface and the uncoated surface can be optimized, and the plasma density can be increased without preventing ignition of the plasma discharge.
- the same area can be adjusted by adjusting the diameter and spacing of the islands, which is good even if the coating is performed in a sea-island shape. It may be coated in a dot shape. Further, a stripe-shaped, sea-island-shaped or dot-shaped coating may be applied to the insertion portion of the container. When a part of the surface is coated with the secondary electron emission layer 82, it is preferable to coat an area of 10 to 40%.
- the plasma density is increased as compared with the case where the secondary electron emission layer is not provided.
- the film forming speed is increased.
- the secondary electron emitting layer is made of an alkaline earth metal oxide such as MgO
- the secondary electron emitting layer is dried with a nitrogen gas while the film forming chamber 16 is open to the atmosphere. It is preferable to provide drying air blowing means (not shown) for blowing.
- the container according to the present embodiment includes a container used with a lid, a stopper, or a seal, or a container used in an open state without using them.
- the size of the opening is determined according to the contents.
- the plastic container includes a plastic container having an appropriate rigidity and a predetermined thickness, and a plastic container formed of a sheet material having no rigidity. Examples of the filling of the plastic container according to the present embodiment include beverages such as carbonated beverages, fruit juice beverages, and soft drinks, as well as pharmaceuticals, agricultural chemicals, and dry foods that dislike moisture absorption.
- a container having a high degree of freedom in shape including the shape of the container illustrated in FIG. 2, can be employed.
- the bottom, trunk, shoulder and neck of the container shall be referred to as the shape of the container as shown in Fig. 2. Therefore, these are defined by the height of the container. Absent.
- the container may be provided with a reduced pressure absorbing surface. When a reduced pressure absorbing surface is provided, it is difficult to completely adhere the inner wall surface of the external electrode and the outer surface of the container over the entire surface.
- a gap may be provided between the wall surface of the space 80 and the outer surface of the container, so that it is suitable for forming a CVD film on a container having a reduced pressure absorption surface. .
- the resin used for molding the plastic container of the present embodiment is polyethylene terephthalate resin (PET), polyethylene terephthalate-based copolyester resin (instead of ethylene glycol as the alcohol component of the polyester, a cyclodextrin).
- PET polyethylene terephthalate resin
- polyethylene terephthalate-based copolyester resin instead of ethylene glycol as the alcohol component of the polyester, a cyclodextrin.
- Hexandimethanol-based copolymer is called PETG (manufactured by Eastman Chemical), polybutylene terephthalate resin, polyethylene naphthalate, polyethylene S, polypropylene S, polypropylene resin (PP), cycloolefin copolymer Resin (COC, cyclic olefin copolymer), ionomer resin, poly 4-methylpentene 1 resin, polymethyl methacrylate resin, polystyrene resin, ethylene vinyl alcohol copolymer resin, acrylonitrile resin, polychloride Beer fat, poly salty dang biylidene Butter, polyamide resin, polyamideimide resin, polyacetal resin, polycarbonate resin, polysulfone resin, or tetrafluoroethylene resin, Atari mouth-tolyl styrene resin, acrylonitrile butadiene styrene resin. be able to.
- PET is particularly preferred.
- the container internal gas introducing means 41 introduces a container internal gas supplied from a container internal gas generating source 20 into the plastic container 7. That is, one end of the pipe 11 is connected to the base end of the internal electrode 9, and the other side of the pipe 11 is connected to one side of the mass flow controller 19 via the vacuum valve 16. The other side of the mass flow controller 19 is connected to a gas source 20 inside the vessel via a pipe 22.
- the gas source 20 inside the container generates a source gas or a discharge gas for plasma.
- the source gas is selected as a gas inside the plastic container when forming a CVD film on the inner surface of the plastic container.
- a source gas for example, when a DLC film is formed, aliphatic or aromatic hydrocarbons, aromatic hydrocarbons, oxygen-containing hydrocarbons, nitrogen-containing hydrocarbons or the like which are gaseous or liquid at room temperature are used. .
- benzene with 6 or more carbon atoms, toluene, 0-xylene, m-xylene, p-xylene, cyclohexane and the like are desirable.
- aliphatic hydrocarbons especially ethylene hydrocarbons such as ethylene, propylene or butylene, or acetylene such as acetylene, arylene or 1-butyne. Hydrocarbons are preferred. These raw materials may be used alone or may be used as a mixed gas of two or more kinds. Further, these gases may be used after being diluted with a rare gas such as argon or helium. When forming a silicon-containing DLC film, a Si-containing hydrocarbon-based gas is used.
- the DLC film referred to in the present embodiment is an i-carbon film or a hydrogenated amorphous carbon film (a
- the DLC film is a carbon film of Amorufa focal also has SP 3 bond.
- a hydrocarbon gas for example, acetylene gas, is used as a source gas for forming the DLC film, and a Si-containing hydrocarbon gas is used as a source gas for forming the Si-containing DLC film.
- the discharge gas is selected as the container internal gas when the inner surface of the plastic container 7 is subjected to plasma surface modification.
- a gas to be converted into plasma is selected in the same manner as the source gas.
- the discharge gas is preferably a rare gas such as helium or argon, nitrogen, oxygen, carbon dioxide, fluorine, water vapor gas, ammonia gas, carbon tetrafluoride, or a mixed gas thereof among the gases to be turned into plasma.
- the container external gas introduction means 38 supplies a raw material gas or discharge gas for plasma to an enclosed space (hereinafter referred to as "outside the container” t) outside the plastic container 7 and in the empty space 80. It is to be introduced.
- the container external gas introduction means 38 introduces the container external gas supplied from the container external gas generation source 37. That is, a container external gas inlet (not shown) is provided at a predetermined position of the lid 5 or the external electrode 3 in the film forming chamber 16 through which gas can be introduced outside the container.
- FIG. 1 shows a case where the lid 5 is provided with a gas inlet outside the container.
- One side of a pipe 33 is connected starting from the container external gas inlet provided on the lid 5 or the external electrode 3, and the other side of the pipe 33 is connected to a mass flow controller port 35 via a vacuum valve 34. Connected to the side. Piping 3 on the other side of mass flow controller 35 It is connected to an external gas generating source 37 via 6.
- the container external gas generation source 37 generates a source gas or a discharge gas for plasma.
- the container external gas is a raw material gas or a discharge gas to be turned into plasma, it is turned into plasma outside the container, which is a closed space, by the high frequency supplied to the external electrode 3. Since the plasma-formed container external gas is a conductor, high frequency is conducted to the outer surface of the plastic container 7. The high frequency conducted on the wall surface of the plastic container 7 causes a potential difference between the wall surface and the internal electrode 9, and the gas inside the container is turned into plasma inside the plastic container 7.
- the source gas is selected as the container external gas when a CVD film is formed on the outer surface of the plastic container.
- the raw material gas the same kind of gas as that of the raw material gas in the container internal gas is selected.
- the discharge gas is selected as a container external gas when the outer surface of the plastic container 7 is subjected to plasma surface modification.
- a gas to be converted into plasma is selected in the same manner as the source gas.
- the discharge gas the same kind of gas as that of the discharge gas outside the container is selected.
- the space 23 in the conductive member 4b is connected to one side of the pipe 13, and the other side of the pipe 13 is connected to a vacuum pump 21 via a vacuum valve 18.
- This vacuum pump 21 is connected to an exhaust duct 29.
- the space 23 in the conductive member 4b is connected to one side of the pipe 12, and the other side of the pipe 12 is connected to a leak source 27 for opening the inside of the container to the atmosphere via a vacuum valve 17. .
- the external electrode 3 is connected to one side of a pipe 30 to open the outside of the container, which is a closed space, to the atmosphere.
- the other side of the pipe 30 is connected to a leak source 32 via a vacuum valve 31.
- the outside of the container, which is a closed space, is connected to one side of a pipe 45, and the other side of the pipe 45 is connected to a vacuum pump 25 via a vacuum valve 40.
- the vacuum pump 25 is connected to an exhaust duct 26.
- the high-frequency supply means 39 includes an automatic matching unit (matching box) 14 connected to the external electrode 3, and a high-frequency power supply 15 connected to the automatic matching unit 14 via a coaxial cable.
- the high frequency power supply 15 is grounded.
- the high-frequency power supply 15 generates high-frequency energy, which is an energy for converting the gas outside the container and the gas inside the container into plasma.
- high-frequency energy is an energy for converting the gas outside the container and the gas inside the container into plasma.
- a transistor-type high-frequency power supply and a variable-frequency or high-frequency power supply that performs electronic matching.
- the frequency of the high frequency power supply is 100kHz-1000MHz.
- For the high frequency output for example, a 10-2000W output is selected.
- the automatic matching unit 14 adjusts the impedance of the internal electrode 9 and the film formation chamber 16 so as to match the impedance by the inductance C.
- FIG. 5 shows a CVD film forming apparatus according to the second embodiment.
- the apparatus shown in FIG. 5 is an example in which an external electrode 62 including an upper external electrode 60 and a lower external electrode 61 is used as a film forming chamber.
- no lid is provided. That is, when the external electrode 62 and the internal electrode 9 are in an insulated state, the shape of the film forming chamber 1 can be variously changed.
- the lower external electrode 61 is supported by elevating means 65, and the external electrode 62 (the film forming chamber 1) can be freely opened and closed by raising and lowering the lower external electrode 61.
- the outside of the container in the film forming chamber 16 is opened to the atmosphere by opening a vacuum valve 31.
- the inside of the plastic container 7 is opened to the atmosphere by opening a vacuum valve 17.
- the lower external electrode 1 of the external electrode 3 is in a state where the force of the upper external electrode 2 is also removed.
- An uncoated plastic container 7 is inserted from below the upper external electrode 2 into the space inside the upper external electrode 2 and installed.
- the internal electrode 9 is in a state of being inserted into the plastic container 7.
- the lower external electrode 1 is attached to the lower part of the upper external electrode 2, and the external electrode 3 is sealed by an O-ring 8.
- the vacuum valve 18 is opened, and the vacuum pump 21 is operated.
- the inside of the plastic container 7 is evacuated through the pipe 13 to be a vacuum.
- the pressure in the plastic container 7 is 2.6-66 Pa.
- the vacuum valve 40 is opened and the vacuum pump 25 is operated. This seals The inside of the container, which is a space, is evacuated through a pipe 45 to be a vacuum.
- the pressure inside the vessel at this time is 2.6-66 Pa.
- the vacuum valve 16 was opened, a gas inside the container was generated in the gas source 20 inside the container, the gas inside the container was introduced into the pipe 22, and the flow rate was controlled by the mass flow controller 19.
- the gas inside the container is blown out from the gas blowout port 49 through the pipe 11 and the internal electrode 9 at the earth potential.
- the gas inside the container is introduced into the plastic container 7.
- the pressure inside the plastic container 7 is maintained at a pressure suitable for turning the gas inside the container into plasma, for example, about 6.6 to 665 Pa, and stabilized by a balance between the controlled gas flow rate and the exhaust capacity.
- the vacuum valve 34 is opened, a container external gas is generated in the container external gas generation source 37, the container external gas is introduced into the pipe 36, and the container external gas whose flow rate is controlled by the mass flow controller 35 is The gas is blown out of the container outside gas inlet (not shown) through the pipe 33 into the outside of the container, which is a closed space. Thereby, the gas outside the container is introduced into the outside of the container. Then, the inside of the container is kept at a pressure suitable for turning the gas outside the container into plasma, for example, about 6.6 to 665 Pa, by the balance between the controlled gas flow rate and the exhaust capacity, and is stabilized.
- the flow rates of the gas inside the container and the gas outside the container differ depending on the capacity of the container, and are, for example, 50 to 500 sccm.
- a high-frequency output is supplied to the external electrode 3 so that the gas inside the container and the gas outside the container are almost simultaneously turned into plasma to form a DLC film on at least one of the inner surface and the outer surface of the plastic container. That is, an RF output (for example, 13.56 MHz) is supplied to the external electrode 3 by the high-frequency supply unit 39.
- the high frequency output is, for example, 10-2000W.
- plasma is ignited between the external electrode 3 and the internal electrode 9.
- the inside of the plastic container 7 and the outside of the container form a separate space with the wall surface of the plastic container as a boundary, but plasma is ignited in both cases.
- the automatic matching unit 14 adjusts the impedance by the inductance and the capacitance C so that the reflected wave from the entire electrode supplying the output becomes the maximum / J.
- hydrocarbon-based plasma Is generated, and a DLC film is formed on at least one of the inner surface and the outer surface of the plastic container 7.
- the secondary electron emission layers 81 and 82 emit secondary electrons by being exposed to plasma, and both the plasma density outside the container and the plasma density inside the container increase.
- a high self-bias voltage is applied to the wall of the plastic container.
- the deposition rate is high and the film is dense.
- an increase in the plasma density inside the container contributes to an increase in the deposition rate.
- the film forming speed is lower than that when the secondary electron emitting layer is not provided (for example, 100 AZ seconds). — 5 times better.
- the film formation time at this time is as short as about several seconds.
- the RF output from the high frequency supply means 39 is stopped, the plasma is extinguished, and the formation of the DLC film is completed.
- the vacuum valves 16 and 34 are closed to stop the supply of the gas inside the container and the gas outside the container.
- the vacuum valves 18 and 40 are opened, and these gases are pumped by the vacuum pumps 21 and 25. Exhaust. Thereafter, the vacuum valves 18 and 40 are closed, and the evacuation is terminated. At this time, the pressures inside the plastic container 7 and outside the container are 6.6-665 Pa, respectively. Thereafter, the vacuum valves 17, 31 are opened. As a result, air enters the space 23 inside the lid 5 and the inside of the plastic container 7, and air enters the space inside the container in parallel, and the inside of the film forming chamber 6 is opened to the atmosphere.
- the plastic container 7 housed in the space inside the upper external electrode 2 is taken out from below the upper external electrode 2.
- the lid 5 and the external electrode 3 may be removed, and the plastic container 7 attached to the external electrode 3 may be removed.
- a CVD film can be formed on the inner surface of the container, while the outer surface can be subjected to plasma surface modification.
- a dense DLC film having gas nori properties can be formed on the inner surface of the plastic container.
- gas barrier properties such as oxygen and carbon dioxide, as well as water vapor barrier properties, and also suppresses adsorption of fragrance components etc. on the container wall and sorption to the container fat can do.
- the plasma surface modification of the outer surface of the container is as follows.
- a rare gas such as helium or argon, which is an inert gas
- the outer surface of the plastic container is roughened by an inert plasma treatment, thereby improving the adhesiveness of a label or the like and improving the ink.
- Printability and static electricity prevention (dirt adhesion prevention).
- hydrogen, oxygen, nitrogen, water vapor, ammonia gas, carbon tetrafluoride, or a mixed gas thereof as a discharge gas it is possible to impart functional groups by reactive plasma treatment and improve the adhesion of labels and the like. . Therefore, different functions can be separately provided to the inner surface of the container and the outer surface of the container.
- a CVD film can be formed on the outer surface of the container, while the inner surface can be subjected to plasma surface modification.
- a source gas for example, acetylene gas
- a DLC film can be formed on the outer surface of the container.
- the gas barrier property can be ensured by the DLC film formed on the outer surface of the container.
- the plasma surface modification of the inner surface of the container is as follows. That is, microorganisms can be sterilized by using helium, argon, oxygen, nitrogen or the like as the discharge gas of the gas inside the container.
- This disinfection action is due to only the plasma activated species, and the plasma power is also radiated. Loud.
- nitrogen, oxygen, carbon dioxide, fluorine or a mixed gas thereof as a discharge gas, it is possible to improve the wettability of the inner surface of the container by introducing a polarity by reactive plasma treatment.
- a CVD film can be formed on both the inner surface of the container and the outer surface of the container.
- a dense DLC film having gas noria property can be formed on the inner surface and the outer surface of the container.
- a gas noria DLC film By forming a gas noria DLC film on both walls of a plastic container, a plastic container with an ultra-high gas barrier can be manufactured.
- the DLC film is formed on the outer surface of the container, it is possible to reduce the coefficient of static friction and to prevent scratches on the outer surface.
- FIG. 6 is a conceptual diagram showing the relationship between the basic configuration of the third embodiment of the CVD film forming apparatus according to the present embodiment.
- the CVD film forming apparatus according to the present embodiment has a space 80 in which the plastic container 7 can be accommodated, the external electrode 3 also serving as a vacuum chamber, and the external electrode 3 insulated from the plastic container 7.
- a film forming chamber 16 is composed of the external electrode 3 and the lid 5, and forms a vacuum chamber that can be sealed.
- the CVD film forming apparatus is of a type that does not introduce a gas outside the container as a plasma conductor, the wall surface of the space 80 of the external electrode 3 is covered with the plastic container 7 when the plastic container 7 is accommodated. It has a similar shape almost in contact with the outer surface of the stick container 7.
- a permanent magnet or an induction coil is provided around the outer wall surface of the external electrode 3 as in the apparatus according to the first embodiment shown in FIGS. ⁇ Thereby, it is preferable to increase the plasma density inside the container.
- the external electrode 3 has a structure divided into an upper external electrode 2 and a lower external electrode 1, and is used to ensure insulation between the internal electrode 9 and the external electrode 3.
- the lid 5 is formed of an insulating member.
- the internal electrode 9 is supported by the insulating member 10.
- the internal electrode 9 is inserted into the space 80 of the external electrode 3 through the provided space 23 and the mouth opening 52.
- the tip of the internal electrode 9 is arranged inside the plastic container 7 housed in the space 80.
- the internal electrode 9 has the same configuration as that of the first embodiment, and a material having a larger secondary electron emission coefficient than the electrode material of the internal electrode 9 is provided on the entire surface or a part of the surface of the internal electrode 9.
- a secondary electron emission layer 82 made of This increases the plasma density in the CVD film forming apparatus according to the second embodiment. This increases the film forming speed.
- the material, coating mode, and coating method of the secondary electron emission layer 82 are the same as those in the first embodiment. If the secondary electron-emitting layer is made of alkaline earth metal oxide such as MgO, dry air blowing the secondary electron-emitting layer with dry nitrogen gas should be used while the deposition chamber 16 is open to the atmosphere. It is preferable to provide a means (not shown).
- the container internal gas introducing means 41 has the same configuration as in the first embodiment, and the same source gas as in the first embodiment is supplied into the container.
- the high-frequency supply means 39, the exhaust pipe 13 constituting the exhaust system inside the container, the vacuum pump 21, and the exhaust duct 29 also have the same configuration as in the first embodiment.
- a raw material gas is supplied only inside the container, and the raw material gas is turned into plasma to form a film.
- the operation for generating plasma inside the container is the same as that of the CVD film forming apparatus according to the first embodiment.
- the secondary electron emitting layer 82 is exposed to plasma, secondary electrons are emitted, and the plasma density inside the container increases. This increases the deposition rate.
- the deposition rate is 2 times lower than when the secondary electron emission layer is not provided (for example, 100 AZ seconds). — 5 times better.
- a PET bottle for beverage is used as a container for forming a thin film inside the container! /, But a container used for other purposes may be used. .
- a DLC film or a Si-containing DLC film is used as a thin film to be formed by a CVD film forming apparatus. It is also possible to use a film forming apparatus.
- the DLC film is formed to have a thickness of 0.003 to 5 ⁇ m.
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Abstract
Description
明 細 書 Specification
プラズマ CVD成膜装置 Plasma CVD deposition equipment
発明の属する技術分野 Technical field to which the invention belongs
[0001] 本発明は、 CVD (Chemical Vapor Deposition、化学気相成長)法により、プラ スチック容器の内表面又は外表面の少なくとも一方に CVD膜、特に DLC (ダイヤモ ンドライクカーボン)膜をコーティングするためのプラズマ CVD成膜装置に関する。 背景技術 The present invention relates to a method for coating at least one of an inner surface and an outer surface of a plastic container with a CVD film, particularly a DLC (diamond-like carbon) film, by a CVD (Chemical Vapor Deposition) method. The present invention relates to a plasma CVD film forming apparatus. Background art
[0002] ガスバリア性等の向上の目的でプラスチック容器の内表面に DLC膜を蒸着するた めに、 CVD法、特にプラズマ CVD法を用いた蒸着装置の発明の開示がある(例え ば特許文献 1を参照。;)。特許文献 1では、外部電極は、収容される容器の外形とほ ぼ相似形の空所を有する。外部電極の空所の壁面とプラスチック容器の外表面とが ほぼ全面で接するように保つ理由はプラスチック容器の内壁面に自己バイアス電圧 を均一にかけるためである。 [0002] There is a disclosure of an invention of a vapor deposition apparatus using a CVD method, particularly a plasma CVD method, for vapor-depositing a DLC film on the inner surface of a plastic container for the purpose of improving gas barrier properties (for example, Patent Document 1). ;)). In Patent Document 1, the external electrode has a space almost similar in shape to the outer shape of the container to be housed. The reason why the outer wall of the plastic container is kept almost in contact with the outer wall surface of the outer electrode is to apply a self-bias voltage uniformly to the inner wall surface of the plastic container.
[0003] 外部電極の空所の壁面とプラスチック容器の外表面とが離隔した箇所があると、プ ラスチック容器の内壁面のうち、その離隔した箇所については自己ノィァス電圧がか カゝり難くなる。したがって、プラズマ着火時にプラズマ化された原料ガスイオンが容器 の内壁面に強く衝突せず、緻密な DLC膜が得られず、膜質は不均一なものとなって しまう。さらに、外部電極の空所の壁面とプラスチック容器の外表面とが全面におい て離隔すると、容器の内壁面に自己バイアス電圧が力からず、均一な膜がついたとし ても、その膜は緻密な DLC膜とはならない。そして、緻密な DLC膜が得られなけれ ば充分なガスノ リア性が得られな 、。耐熱型容器等の凹凸の多 、容器にっ 、ては 容器の外表面と外部電極の空所の壁面とを完全に接面させることが出来ず、充分な ガスノ リア性を達成することが難 ヽ。 [0003] If there is a space between the outer wall of the external electrode and the outer surface of the plastic container, the self-noise voltage is hard to be reduced at the separated portion of the inner wall of the plastic container. . Therefore, the source gas ions converted into plasma at the time of the plasma ignition do not strongly collide with the inner wall surface of the container, so that a dense DLC film cannot be obtained and the film quality becomes uneven. Furthermore, if the outer wall of the outer electrode and the outer surface of the plastic container are separated from each other over the entire surface, even if a self-bias voltage is not applied to the inner wall surface of the container and a uniform film is attached, the film is dense. It does not become a DLC film. Unless a dense DLC film can be obtained, sufficient gas nori properties cannot be obtained. Many irregularities such as heat-resistant containers, etc., make it impossible to completely contact the outer surface of the container and the wall surface of the empty space of the external electrode, making it difficult to achieve sufficient gas nobility.ヽ.
[0004] 特許文献 1 :特開平 8— 53117号公報 Patent Document 1: JP-A-8-53117
発明の開示 Disclosure of the invention
発明が解決しょうとする課題 Problems to be solved by the invention
[0005] 容器の内壁面に自己ノ ィァス電圧を高くかけることが出来れば、膜が緻密化し、結 果としてガスノリア性の良い膜となることが期待できる。ここで、自己バイアス電圧を高 くする手段としては外部電極に供給する高周波電力を高くする方法が考えられる。し かし、過大な高周波電力の供給はプラスチック容器の熱変形'熱劣化を起こさせる。 そこで、高周波電力の供給量を多くせずにプラズマ密度を上げることができれば、上 記熱変形'熱劣化を起こさせずに自己バイアス電圧を上げることができる。この結果、 膜の緻密化を実現できるので好都合である。また、プラズマ密度を上げることにより成 膜速度の高速化を実現できる。 [0005] If a high self-noise voltage can be applied to the inner wall surface of the container, the film becomes denser and As a result, it can be expected that the film will have good gas nolia properties. Here, as a means for increasing the self-bias voltage, a method of increasing the high-frequency power supplied to the external electrode can be considered. However, excessive supply of high frequency power causes thermal deformation and thermal degradation of the plastic container. Therefore, if the plasma density can be increased without increasing the supply of high-frequency power, the self-bias voltage can be increased without causing the above-described thermal deformation and thermal degradation. As a result, the film can be densified, which is advantageous. Also, by increasing the plasma density, it is possible to achieve a higher deposition rate.
[0006] 本発明は、プラスチック容器の内表面又は外表面の少なくともいずれか一方に CV D膜を成膜する装置において、発生させたプラズマと外部電極又は内部電極との接 触部位に、外部電極又は内部電極の電極材料よりも 2次電子放出係数が大き ヽ材 料力 なる 2次電子放出層を設けることでプラズマ密度を高めることを目的とする。 課題を解決するための手段 The present invention relates to an apparatus for forming a CVD film on at least one of the inner surface and the outer surface of a plastic container, wherein an external electrode or an internal electrode is provided at a contact portion between the generated plasma and the external electrode or the internal electrode. Alternatively, the object is to increase the plasma density by providing a secondary electron emission layer having a higher secondary electron emission coefficient than the electrode material of the internal electrode. Means for solving the problem
[0007] 本発明者らは、プラスチック容器の内表面又は外表面の少なくともいずれか一方に CVD膜を成膜する装置にぉ ヽて、プラスチック容器を収容する外部電極の空所の 壁面全体若しくは壁面の一部に外部電極の電極材料よりも 2次電子放出係数が大き い材料力 なる 2次電子放出層を設けることで、空所内の容器外部の空間に発生さ せるプラズマガスのプラズマ密度を上昇させることができることを見出した。また、高周 波電力を供給する外部電極に対してアース電極となる内部電極の表面全体若しくは 表面の一部に内部電極の電極材料よりも 2次電子放出係数が大きい材料力 なる 2 次電子放出層を設けることで、容器内部に発生させたプラズマガスのプラズマ密度を 同様に上昇させることができることを見出し、本発明を完成させた。 [0007] The present inventors have developed an apparatus for forming a CVD film on at least one of the inner surface and the outer surface of a plastic container, and have developed an entire wall surface or a wall surface of an external electrode housing a plastic container. By providing a secondary electron-emitting layer with a material strength that has a higher secondary electron emission coefficient than the electrode material of the external electrode, the plasma density of the plasma gas generated in the space outside the container in the cavity is increased. I found out that it can be done. In addition, a secondary electron emission that has a secondary electron emission coefficient larger than the electrode material of the internal electrode on the entire surface or a part of the surface of the internal electrode that serves as a ground electrode for the external electrode that supplies high-frequency power It has been found that the plasma density of the plasma gas generated inside the container can be similarly increased by providing the layer, and the present invention has been completed.
[0008] すなわち本発明に係るプラズマ CVD成膜装置は、プラスチック容器を収容するた めの空所を有し、前記プラスチック容器の容器内部ガスと容器外部ガスとが相交わら ないように前記プラスチック容器を前記空所に収容し得る真空チャンバ一を兼用する 外部電極と、該外部電極と絶縁状態で、前記プラスチック容器の内部に挿脱可能に 配置される内部電極と、プラズマ化させるための原料ガス若しくは放電ガスである前 記容器内部ガスを前記プラスチック容器の内部に導入する容器内部ガス導入手段と 、プラズマ化させるための原料ガス若しくは放電ガスである前記容器外部ガスを前記 空所に導入する容器外部ガス導入手段と、前記外部電極に高周波を供給する高周 波供給手段と、を備え、前記プラスチック容器の内表面又は外表面の少なくともいず れか一方に CVD膜を成膜するプラズマ CVD成膜装置であって、前記外部電極の空 所の壁面全体若しくは壁面の一部に、外部電極の電極材料よりも 2次電子放出係数 が大きい材料力もなる 2次電子放出層を設けたことを特徴とする。 [0008] That is, the plasma CVD film forming apparatus according to the present invention has a space for accommodating a plastic container, and the plastic container is formed so that the gas inside the plastic container and the gas outside the container do not intersect. An external electrode which also serves as a vacuum chamber capable of accommodating the above-mentioned space, an internal electrode which is detachably disposed inside the plastic container while being insulated from the external electrode, and a raw material gas for generating plasma. A container internal gas introducing means for introducing the container internal gas which is a discharge gas into the plastic container, and the container external gas which is a raw material gas for forming a plasma or a discharge gas. A container external gas introducing means for introducing into the empty space; and a high frequency supplying means for supplying high frequency to the external electrode, wherein a CVD film is formed on at least one of the inner surface and the outer surface of the plastic container. A plasma CVD film forming apparatus for forming a film, wherein a secondary electron emission layer having a material power having a larger secondary electron emission coefficient than the electrode material of the external electrode is formed on the entire wall surface or a part of the wall surface of the space of the external electrode. Is provided.
[0009] 特許文献 1の CVD成膜装置の外部電極において、その空所の壁面形状は容器の 外表面と相似形状としなければならな力つた。ところが本発明に係るプラズマ CVD成 膜装置では、空所の壁面形状を、プラスチック容器を収容することができれば自由と することができる。すなわち、外部電極の空所の壁面と容器外表面とが離隔すること により生ずる空間内に容器外部ガスを供給し、容器外部ガスをプラズマ化させること で、 CVD膜成膜時にプラズマ化した容器外部ガスが導電体となって容器外表面に 高周波を電導させて、空所の壁面がプラスチック容器外表面と接面して 、る状態と近 似的な状態^ ilj出させる。これにより容器内壁面に均一な自己バイアス電圧を印加 させることを可能とする。すなわち、容器外部ガスの導入により、均一でしかも緻密な CVD膜を容器壁面に形成することができる。これにより、減圧吸収面を有する耐熱ボ トルにおいて、外部電極の空所の壁面と容器の外表面との間に隙間があっても CVD 膜を成膜することができる。また、一種類の外部電極を交換せずに多種類の形状の プラスチック容器にそれぞれ CVD膜を成膜することができる。さらに、このプラズマ C VD成膜装置は、容器内部ガス、容器外部ガスとして、それぞれ原料ガス若しくは放 電ガスを選択することで、容器内表面のみ、容器外表面のみ、或いは容器の内表面 と外表面の両方に CVD膜を成膜可能とする。さらに、容器内部ガス又は容器外部ガ スを放電ガスとした場合には、プラズマ化した放電ガスによりプラスチック容器の壁面 をプラズマ表面改質することが可能となる。 [0009] In the external electrode of the CVD film forming apparatus of Patent Document 1, the wall shape of the cavity must be similar to the outer surface of the container. However, in the plasma CVD film forming apparatus according to the present invention, the wall shape of the empty space can be made freely as long as it can accommodate a plastic container. That is, by supplying the container external gas into the space created by the separation between the outer wall surface of the external electrode and the container outer surface and turning the container external gas into a plasma, the plasma outside the container when the CVD film is formed is formed. The gas becomes a conductor and conducts high-frequency waves to the outer surface of the container, so that the wall surface of the cavity comes into contact with the outer surface of the plastic container, and a state similar to that of the plastic container is generated. This makes it possible to apply a uniform self-bias voltage to the inner wall surface of the container. In other words, a uniform and dense CVD film can be formed on the container wall by introducing the gas outside the container. Thus, in a heat-resistant bottle having a reduced-pressure absorbing surface, a CVD film can be formed even if there is a gap between the wall surface of the space of the external electrode and the outer surface of the container. In addition, CVD films can be formed on plastic containers of various shapes without replacing one type of external electrode. Furthermore, this plasma CVD film forming apparatus selects a raw material gas or a discharge gas as the gas inside the container and the gas outside the container, respectively, so that only the inner surface of the container, only the outer surface of the container, or the inner surface of the container and the outer surface of the container. The CVD film can be formed on both surfaces. Furthermore, when the gas inside the container or the gas outside the container is used as the discharge gas, the plasma surface of the plastic container can be reformed with the plasma-generated discharge gas.
[0010] ここで本発明に係るプラズマ CVD成膜装置では、外部電極の空所の壁面全体若 しくは壁面の一部に、外部電極の電極材料よりも 2次電子放出係数が大きい材料か らなる 2次電子放出層を設ける。これにより、 2次電子放出層から容器外部ガスへ向 けて多くの 2次電子が放出され、結果として容器外部ガスのプラズマ密度を上げるこ とができる。これにより、プラスチック容器の熱変形'熱劣化を起こさせずに自己バイ ァス電圧を上昇させることができる。この結果、膜の緻密化を実現できる。 [0010] Here, in the plasma CVD film forming apparatus according to the present invention, a material having a higher secondary electron emission coefficient than the electrode material of the external electrode is formed on the entire wall surface or a part of the wall surface of the external electrode. A secondary electron emission layer is provided. As a result, many secondary electrons are emitted from the secondary electron emission layer toward the gas outside the container, and as a result, the plasma density of the gas outside the container can be increased. As a result, the self-built-up without thermal deformation and thermal degradation of the plastic container Negative voltage can be increased. As a result, densification of the film can be realized.
[0011] ここで、本発明に係るプラズマ CVD成膜装置では、前記内部電極の表面全体若し くは表面の一部に、内部電極の電極材料よりも 2次電子放出係数が大きい材料から なる 2次電子放出層を設けることが好ましい。これにより、 2次電子放出層から容器内 部ガス及び容器外部ガスへ向けて多くの 2次電子が放出され、結果としてそれぞれ プラズマ化した容器内部ガス及び容器外部ガスのプラズマ密度を上昇させることがで きる。容器外部ガスのプラズマ密度の上昇により、プラスチック容器の熱変形'熱劣化 を起こさせずに、容器壁面での自己バイアス電圧を上昇させることができる。この結 果、膜の緻密化を実現できる。さらに容器内部ガスのプラズマ密度の上昇により、プ ラスチック容器の熱変形'熱劣化を起こさせずに、成膜速度の高速化を実現できる。 Here, in the plasma CVD film forming apparatus according to the present invention, the entire surface or a part of the surface of the internal electrode is made of a material having a higher secondary electron emission coefficient than the electrode material of the internal electrode. It is preferable to provide a secondary electron emission layer. As a result, a large amount of secondary electrons are emitted from the secondary electron emission layer toward the gas inside the container and the gas outside the container, and as a result, the plasma density of the gas inside the container and the gas outside the container that are turned into plasma can be increased. it can. By increasing the plasma density of the gas outside the container, the self-bias voltage on the container wall surface can be increased without causing thermal deformation and thermal deterioration of the plastic container. As a result, the film can be densified. In addition, an increase in the plasma density of the gas inside the container can realize a higher deposition rate without causing thermal deformation and thermal deterioration of the plastic container.
[0012] さらに本発明に係るプラズマ CVD成膜装置は、プラスチック容器を収容するための 空所を有し、前記プラスチック容器の容器内部ガスと容器外部ガスとが相交わらな 、 ように前記プラスチック容器を前記空所に収容し得る真空チャンバ一を兼用する外部 電極と、該外部電極と絶縁状態で、前記プラスチック容器の内部に挿脱可能に配置 される内部電極と、プラズマ化させるための原料ガス若しくは放電ガスである前記容 器内部ガスを前記プラスチック容器の内部に導入する容器内部ガス導入手段と、プ ラズマ化させるための原料ガス若しくは放電ガスである前記容器外部ガスを前記空 所に導入する容器外部ガス導入手段と、前記外部電極に高周波を供給する高周波 供給手段と、を備え、前記プラスチック容器の内表面又は外表面の少なくともいずれ か一方に CVD膜を成膜するプラズマ CVD成膜装置であって、前記内部電極の表面 全体若しくは表面の一部に、内部電極の電極材料よりも 2次電子放出係数が大きい 材料力もなる 2次電子放出層を設けたことを特徴とする。 2次電子放出層から容器内 部ガスへ向けて多くの 2次電子が放出され、結果としてプラズマ化した容器内部ガス のプラズマ密度が上昇する。これにより、プラスチック容器の熱変形'熱劣化を起こさ せずに、成膜速度の高速化を実現できる。 [0012] Further, the plasma CVD film forming apparatus according to the present invention has a space for accommodating a plastic container, and the gas inside the plastic container and the gas outside the container do not intersect with each other. An external electrode which also serves as a vacuum chamber capable of accommodating the above-mentioned space, an internal electrode which is detachably disposed inside the plastic container in an insulated state with respect to the external electrode, and a raw material gas for generating plasma. Alternatively, a container internal gas introducing means for introducing the container internal gas which is a discharge gas into the plastic container, and introducing the container external gas which is a raw material gas for forming a plasma or a discharge gas into the space. A container external gas introducing means, and a high frequency supply means for supplying a high frequency to the external electrode, wherein an inner surface or an outer surface of the plastic container is provided. A plasma CVD film forming apparatus for forming a CVD film on at least one of the internal electrodes, wherein a material having a higher secondary electron emission coefficient than the electrode material of the internal electrode is formed on the entire surface or a part of the surface of the internal electrode. A secondary electron emission layer is provided. Many secondary electrons are emitted from the secondary electron emission layer toward the gas inside the container, and as a result, the plasma density of the gas inside the container that is turned into plasma increases. As a result, it is possible to increase the deposition rate without causing thermal deformation and thermal degradation of the plastic container.
[0013] また、本発明に係るプラズマ CVD成膜装置は、プラスチック容器を収容し得る空所 を有し、真空チャンバ一を兼用する外部電極と、該外部電極と絶縁状態で、前記ブラ スチック容器の内部に挿脱可能に配置される内部電極と、プラズマ化させるための原 料ガスを前記プラスチック容器の内部に導入する容器内部ガス導入手段と、前記外 部電極に高周波を供給する高周波供給手段と、を備え、前記プラスチック容器の内 表面に CVD膜を成膜するプラズマ CVD成膜装置にぉ ヽて、前記内部電極の表面 全体若しくは表面の一部に、内部電極の電極材料よりも 2次電子放出係数が大きい 材料力もなる 2次電子放出層を設けたことを特徴とする。本装置においても、内部電 極の表面全体若しくは表面の一部に、 2次電子放出層を設けたので、 2次電子放出 層から容器内部のプラズマ化した原料ガスへ向けて多くの 2次電子が放出され、結 果として原料ガスのプラズマ密度が上昇する。これにより、プラスチック容器の熱変形 •熱劣化を起こさせずに、成膜速度の高速化を実現できる。 [0013] Further, the plasma CVD film forming apparatus according to the present invention has a space capable of accommodating a plastic container, and has an external electrode serving also as a vacuum chamber, and the plastic container is insulated from the external electrode. Internal electrode that can be inserted and removed inside the A plasma CVD method comprising: a gas introduction means for introducing a feed gas into the plastic container; and a high frequency supply means for supplying a high frequency to the external electrode, wherein a CVD film is formed on the inner surface of the plastic container. In the film forming apparatus, a secondary electron emission layer having a material power having a larger secondary electron emission coefficient than the electrode material of the internal electrode is provided on the entire surface or a part of the surface of the internal electrode. I do. Also in this device, a secondary electron emission layer is provided on the entire surface of the internal electrode or on a part of the surface, so that a large amount of secondary electrons are emitted from the secondary electron emission layer to the raw material gas in the container. Is released, and as a result, the plasma density of the source gas increases. This makes it possible to increase the deposition rate without causing thermal deformation and thermal degradation of the plastic container.
[0014] 前記プラズマ CVD成膜装置では、前記外部電極の外壁面に、誘導コイル、永久磁 石等の磁場生成手段を周設することが好ましい。外部電極の外壁面に、誘導コイルIn the plasma CVD film forming apparatus, it is preferable that a magnetic field generating means such as an induction coil or a permanent magnet is provided around the outer wall surface of the external electrode. Induction coil on outer wall of external electrode
、永久磁石等の磁場生成手段を周設することで、プラズマ密度をより高くすることがで きる。 By arranging a magnetic field generating means such as a permanent magnet, the plasma density can be further increased.
発明の効果 The invention's effect
[0015] 以上のように、プラスチック容器の内表面又は外表面の少なくともいずれか一方に CVD膜を成膜する装置にぉ ヽて、プラズマガスのプラズマ密度を上昇させることで、 成膜速度の高速化及び膜の緻密化を実現できる。膜の緻密化により、プラスチック容 器のガスバリア性が向上する。 [0015] As described above, by increasing the plasma density of the plasma gas in an apparatus for forming a CVD film on at least one of the inner surface and the outer surface of the plastic container, the film forming speed is increased. And the densification of the film can be realized. Densification of the film improves the gas barrier properties of the plastic container.
図面の簡単な説明 Brief Description of Drawings
[0016] [図 1]本実施形態に係る CVD成膜装置の第 1形態を示す概念図である。 FIG. 1 is a conceptual diagram showing a first embodiment of a CVD film forming apparatus according to the present embodiment.
[図 2]本実施形態に係るプラスチック容器の具体的形状を示す概念図であり、 (a)一 ( f)の 6形態を示す。 FIG. 2 is a conceptual diagram showing a specific shape of a plastic container according to the present embodiment, showing (a)-(f) six modes.
[図 3]CVD成膜装置の第 1形態において、外部電極の周囲に磁場発生手段として永 久磁石を周設した場合の概念図である。 FIG. 3 is a conceptual diagram in a case where a permanent magnet is provided around an external electrode as a magnetic field generating means in the first embodiment of the CVD film forming apparatus.
[図 4]CVD成膜装置の第 1形態において、外部電極の周囲に磁場発生手段として誘 導コイルを周設した場合を示す。 FIG. 4 shows a case where an induction coil is provided around an external electrode as a magnetic field generating means in the first embodiment of the CVD film forming apparatus.
[図 5]本実施形態に係る CVD成膜装置の第 2形態を示す概念図である。 FIG. 5 is a conceptual diagram showing a second embodiment of the CVD film forming apparatus according to the present embodiment.
[図 6]本実施形態に係る CVD成膜装置の第 3形態を示す概念図である。 符号の説明 FIG. 6 is a conceptual diagram showing a third embodiment of the CVD film forming apparatus according to the present embodiment. Explanation of reference numerals
I, 61 下部外部電極 I, 61 Lower external electrode
2, 60 上部外部電極 2, 60 Upper external electrode
3, 62 外部電極 3, 62 External electrode
4a, 4c, 10 絶縁部材 4a, 4c, 10 Insulation material
4b 導電部材 4b conductive material
5 蓋 5 lid
6 成膜チャンバ一 6 Deposition chamber
7 プラスチック容器 7 Plastic container
8,54,55,64 Oリング 8,54,55,64 O-ring
9 内部電極 9 Internal electrode
I I, 12, 13, 22, 30, 33, 36, 45 配管 I I, 12, 13, 22, 30, 33, 36, 45 Piping
14 自動整合器 (マッチングボックス)14 Automatic matching box (matching box)
15 高周波電源 (RF電源) 15 High frequency power supply (RF power supply)
16, 17, 18, 31, 34, 40 真空ノ レブ 16, 17, 18, 31, 34, 40 Vacuum knob
19, 35 マスフローコントローラー19, 35 Mass flow controller
20 容器内部ガス発生源 20 Gas source inside the container
21 , 25 真空ポンプ 21, 25 Vacuum pump
23 蓋内部空間 23 Lid interior space
24, 28 真空計 24, 28 vacuum gauge
26, 29 排気ダクト 26, 29 Exhaust duct
27, 32 リーク源 27, 32 leak source
37 容器外部ガス発生源 37 External gas source
38 容器外部ガス導入手段 38 External gas introduction means
39 高周波供給手段39 High frequency supply means
1 容器内部ガス導入手段 1 Means for introducing gas inside the container
9 ガス吹き出し口 9 Gas outlet
0 永久磁石 51 誘導コイル 0 permanent magnet 51 induction coil
53 外部電極の開口部 53 External electrode opening
56 容器支持具 56 Container support
65 昇降手段 65 Lifting means
80 空所 80 voids
81, 82 2次電子放出層 81, 82 Secondary electron emission layer
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
[0018] 以下、本発明について実施形態を示して詳細に説明するが、本発明はこれらの記 載に限定して解釈されない。また、各図面において部材が共通する場合には、同一 の符号を附した。以下本発明の実施形態を図 1一 6に基づいて説明する。 Hereinafter, the present invention will be described in detail with reference to embodiments, but the present invention is not construed as being limited to these descriptions. In addition, when members are common in the drawings, the same reference numerals are given. Hereinafter, embodiments of the present invention will be described with reference to FIGS.
(容器内部及び容器外部の同時プラズマ着火型装置の実施形態) (Embodiment of Simultaneous Plasma Ignition Type Device Inside and Outside Container)
[0019] 図 1は、本実施形態に係る CVD成膜装置の第 1実施形態の基本構成の関係を示 した概念図である。本実施形態に係る CVD成膜装置は、プラスチック容器 7を収容 する空所 80を有し、真空チャンバ一を兼用する外部電極 3と、プラスチック容器 7の 内部に挿脱可能に配置される内部電極 9と、プラスチック容器 7の口部が密接される 口部用開口部 52を有し、内部電極 9を支持する蓋 5と、容器内部ガス導入手段 41と 、容器外部ガス導入手段 38と、外部電極 3に高周波を供給する高周波供給手段 39 とを備える。外部電極 3と蓋 5とから成膜チャンバ一 6が構成され、密閉可能な真空室 を形成する。 FIG. 1 is a conceptual diagram showing the relationship of the basic configuration of the first embodiment of the CVD film forming apparatus according to the present embodiment. The CVD film forming apparatus according to the present embodiment has a space 80 for accommodating a plastic container 7, and has an external electrode 3 which also serves as a vacuum chamber and an internal electrode which is removably inserted into the plastic container 7. 9, a lid 5 that has an opening 52 for the mouth to which the mouth of the plastic container 7 is tightly closed, and supports the internal electrode 9, a container internal gas introducing means 41, a container external gas introducing means 38, A high frequency supply means 39 for supplying high frequency to the electrode 3. A film forming chamber 16 is composed of the external electrode 3 and the lid 5, and forms a vacuum chamber that can be sealed.
[0020] 外部電極 3の内部には、空所 80が設けられており、この空間はコーティング対象の プラスチック容器 7、例えばポリエチレンテレフタレート榭脂製の容器である PETボト ルを収容するための収容空間である。ここで本実施形態では、外部電極 3の空所 80 の内壁は、プラスチック容器 7の収容時にプラスチック容器 7の外表面力も離隔した 部分を有する形状であることが好まし 、。空所 80の壁面と容器の外表面とがー部離 れていても良いし、全面が離れていても良い。特許文献 1の装置を例とする従来装置 では、容器の内表面に自己バイアス電圧を印加しょうとすると、空所 80の壁面と容器 の外表面を近接させなければならな力つたが、本実施形態ではこれらを近接させなく ても容器壁面に自己バイアス電圧が印加されるように、高周波を容器壁面まで伝達さ せる手段を設けた。この手段については後述するように、空所 80内の容器外部にお いてプラズマを発生させ、プラズマを導電体とすることである。なお、容器の壁面に自 己バイアス電圧を印加させる理由は、プラズマ化した原料ガスのイオンを容器壁面に 衝突させ、緻密な CVD膜を形成させるためである。 [0020] Inside the external electrode 3, a space 80 is provided, which is a space for accommodating a plastic container 7 to be coated, for example, a PET bottle which is a container made of polyethylene terephthalate resin. It is. Here, in the present embodiment, it is preferable that the inner wall of the space 80 of the external electrode 3 has a shape in which the outer surface force of the plastic container 7 is separated when the plastic container 7 is accommodated. The wall of the empty space 80 and the outer surface of the container may be separated from each other, or the entire surface may be separated. In a conventional device, such as the device of Patent Document 1, when applying a self-bias voltage to the inner surface of the container, the wall surface of the space 80 must be brought close to the outer surface of the container. In this configuration, the high frequency is transmitted to the container wall so that the self-bias voltage is applied to the container wall without bringing them close to each other. There is provided a means to make it work. As described below, this means is to generate plasma outside the container in the space 80 and use the plasma as a conductor. The reason why the self-bias voltage is applied to the wall of the container is to cause ions of the source gas converted into plasma to collide with the wall of the container to form a dense CVD film.
[0021] 本実施形態において、空所 80の壁面と容器の外表面との隙間は、プラズマ化した 容器外部ガスの電気伝導度に左右されるが、例えば、高さ 207mm、肉厚 0.3mm、 容器容量は 500ml、内表面積は 400cm2、胴部直径 68. 5mmの炭酸丸型 PET容 器(図 2 (a)タイプ)を収容した場合では、おおよそ 2— 50mmである。この値は、印加 する高周波出力、容器の形状大きさ等に大きく左右されるので、本発明を限定するも のではない。しかし、プラズマ化した容器外部ガスを導入しない従来の CVD成膜装 置、例えば特許文献 1記載の装置では、同様の容器に成膜する場合に容器の空所 8 0の壁面と容器の外表面との隙間をおおよそ lmm以下にする必要がある。これは容 器外表面全体にわたって確保しなければなら ヽ。第 1実施形態に係る CVD成膜装 置では、例えば容器胴部では隙間をなくし、肩部では隙間を設けることができる。す なわち、空所 80の壁面形状を容器の外形と相似形とする必要はなぐ空所 80を種々 の形状の容器が収容可能な包括的形状とすることができる。 In the present embodiment, the gap between the wall surface of the space 80 and the outer surface of the container depends on the electric conductivity of the plasma-contained external gas of the container. For example, the height is 207 mm, the wall thickness is 0.3 mm, The container capacity is 500 ml, the inner surface area is 400 cm 2 , and the volume of a carbonated round PET container (type of Fig. 2 (a)) with a body diameter of 68.5 mm is about 2-50 mm. This value is not limited to the present invention because it depends largely on the applied high-frequency output, the shape and size of the container, and the like. However, in a conventional CVD film forming apparatus that does not introduce a plasmaized gas outside the container, for example, an apparatus described in Patent Document 1, when forming a film in a similar container, the wall surface of the container cavity 80 and the outer surface of the container are not used. It is necessary to make the gap with lmm or less. This must be ensured over the entire outer surface of the container. In the CVD film forming apparatus according to the first embodiment, for example, a gap can be eliminated in a container body, and a gap can be provided in a shoulder. In other words, it is not necessary to make the wall shape of the space 80 similar to the outer shape of the container, and the space 80 can be formed into a comprehensive shape capable of accommodating containers of various shapes.
[0022] 第 1実施形態に係る CVD成膜装置では、空所 80にプラスチック容器 7を収容した ときに、空所 80の壁面形状をプラスチック容器 7の底部及び胴部の形状に沿って接 する壁面形状やプラスチック容器 7の底部の形状に沿って接する壁面形状としても良 い。また、第 1実施形態に係る CVD成膜装置では、空所 80に収容されるプラスチッ ク容器の本数は複数でも良い。 In the CVD film forming apparatus according to the first embodiment, when the plastic container 7 is accommodated in the empty space 80, the wall shape of the empty space 80 contacts the shape of the bottom and the body of the plastic container 7. It may be a wall shape or a wall shape that is in contact with the shape of the bottom of the plastic container 7. Further, in the CVD film forming apparatus according to the first embodiment, the number of plastic containers housed in the space 80 may be plural.
[0023] 第 1実施形態に係る CVD成膜装置では、外部電極 3の空所 80の壁面全体若しく は壁面の一部に、外部電極の電極材料よりも 2次電子放出係数が大きい材料力もな る 2次電子放出層 81を設けることが好まし!/、。 2次電子放出層 81の膜厚は 1 Onm— 50 mが好ましい。 10nm未満では、 2次電子放出量が低下する。上限を 50 mと したのはアルゴンガスによるエッチングの発生を考慮して厚めに形成することで寿命 を延ばすためである。したがって、これ以上の厚みに 2次電子放出層を形成しても良 いし、再コーティングを行なって再生しても良い。プラズマが 2次電子放出層 81に接 触し、 2次電子放出層 81から 2次電子がプラズマ内へ放出される。このとき、 2次電子 放出層 81を設けない場合においても空所の壁面から 2次電子は放出されるがその 量は少ない。 2次電子放出層 81を設けることで電子が放出されやすくなり、プラズマ 密度が上がる。なお、外部電極はステンレス、アルミニウム等の電極材料で形成する 。プラズマの導電率 σは、電子の電荷 (eの 2乗)、電子密度 (Ne)に比例し、電子の 質量 (Mc)、衝突頻度 (V)に反比例する。したがって、プラズマ密度の上昇により、ガ スの導電率も上昇する。そのため外部電極および容器の外表面近傍に生成されるシ ース厚が薄くなる。その結果シースの静電容量が増えて、外部電極力もシース間の 電圧降下を小さくする事が可能となる。これによつてボトル内面への自己バイアス電 圧を大きくする事ができ、結果として緻密な膜が成膜されるので、ガスバリア性が向上 する。 In the CVD film forming apparatus according to the first embodiment, the material force having a higher secondary electron emission coefficient than the electrode material of the external electrode is applied to the entire wall or a part of the wall of the space 80 of the external electrode 3. It is preferable to provide a secondary electron emission layer 81! The thickness of the secondary electron emission layer 81 is preferably 1 Onm-50 m. If it is less than 10 nm, the amount of secondary electron emission decreases. The upper limit is set to 50 m in order to extend the life by forming a thicker layer taking into account the occurrence of etching by argon gas. Therefore, the secondary electron-emitting layer may be formed to have a thickness larger than that, or the layer may be re-coated and reproduced. Plasma contacts secondary electron emission layer 81 When touched, secondary electrons are emitted from the secondary electron emission layer 81 into the plasma. At this time, even when the secondary electron emission layer 81 is not provided, the secondary electrons are emitted from the wall surface of the space, but the amount is small. By providing the secondary electron emission layer 81, electrons are easily emitted, and the plasma density is increased. The external electrodes are formed of an electrode material such as stainless steel or aluminum. Plasma conductivity σ is proportional to electron charge (e squared) and electron density (Ne), and inversely proportional to electron mass (Mc) and collision frequency (V). Therefore, as the plasma density increases, the conductivity of the gas also increases. Therefore, the thickness of the outer electrode and the sheath generated near the outer surface of the container are reduced. As a result, the capacitance of the sheath increases, and the external electrode force can reduce the voltage drop between the sheaths. As a result, the self-bias voltage applied to the inner surface of the bottle can be increased, and as a result, a dense film is formed, so that the gas barrier property is improved.
[0024] 2次電子放出層 81の材料としては、 BeO、 MgO、 CaO、 SrO、 BaO等の 2A族ァ ルカリ土類金属系酸化物、 TiO、 ZrO等の 4A族金属系酸化物、 ZnO等の 2B族金 [0024] Materials for the secondary electron emission layer 81 include Group 2A alkaline earth metal-based oxides such as BeO, MgO, CaO, SrO, and BaO; Group 4A metal-based oxides such as TiO and ZrO; and ZnO. The 2B gold
2 2 twenty two
属系酸化物、 Y O等の 3A族金属系酸化物、 Al O、 Ga O等の 3B族金属系酸ィ匕 Group oxides, Group 3A metal oxides such as Y O, and Group 3B metal oxides such as Al O and Ga O
2 3 2 3 2 3 2 3 2 3 2 3
物、 SiO、 PbO、 PbO等の 4B族金属系酸化物、 A1N等の 3B族系窒化物、 GaN, Material, 4B group metal oxide such as SiO, PbO, PbO, 3B group nitride such as A1N, GaN,
2 2 twenty two
SiN等の 3B族系窒化物、バリウム酸窒化物、 LiF、 MgF、 CaF等のフッ化物、 SiC等 の炭化物、並びに、ダイヤモンド、カーボンナノチューブ、 DLC等の炭素系材料を単 独又は混合して用いる。これらの化合物としても良い。 MgO系では、 MgO-Al O , Use 3B group nitrides such as SiN, barium oxynitride, fluorides such as LiF, MgF and CaF, carbides such as SiC, and carbon-based materials such as diamond, carbon nanotubes, and DLC alone or in combination. . These compounds may be used. In the MgO system, MgO-Al O,
2 3 twenty three
MgO— TiO, MgO— ZrO, MgO-V O, MgO-ZnO, MgO -SiO, MgO -SiO -MgO—TiO, MgO—ZrO, MgO-VO, MgO-ZnO, MgO-SiO, MgO-SiO-
2 2 2 5 2 22 2 2 5 2 2
TiO, MgO-RuO, MgO-MnOx, MgO-Cr Oなどがある。 BaO系では、 BaTiOThere are TiO, MgO-RuO, MgO-MnOx, MgO-CrO, etc. For BaO system, BaTiO
2 2 3 3 が例示できる。さらに 2次電子放出層の材料に NbO、 LaO又は SeO等の希土類酸 2 2 3 3 can be exemplified. In addition, rare earth acids such as NbO, LaO or SeO
2 2 twenty two
化物を少量添加して使用しても良い。上記の 2次電子放出層は、外部電極の空所 8 0の壁面を被成膜体として、 MOCVD法、スパッタリング法、溶射、ゾルゲル法等の 成膜法により形成する。 A small amount of a compound may be used. The secondary electron emission layer is formed by a film formation method such as a MOCVD method, a sputtering method, a thermal spraying, a sol-gel method, using the wall surface of the space 80 of the external electrode as a film formation target.
[0025] 図 1では外部電極 3の空所 80の壁面全体に 2次電子放出層 81設けた場合を図示 したが、壁面の一部であっても良い。壁面の一部に 2次電子放出層 81をコーティング する場合、次のように例示できる。容器底部に他の場所と比較して厚めの CVD膜を 成膜するために、空所 80の壁面のうちプラスチック容器 7の底部付近にコーティング しても良い。また、容器胴部に他の場所と比較して厚めの CVD膜を成膜するために 、空所 80の壁面のうちプラスチック容器 7の胴部付近にコーティングしても良い。或い は空所 80の壁面の全面にわたって、線を配列した縞状にパターン形成しても良い。 線幅及び線間隔を調整することによりコーティング面と非コーティング面との面積比を 最適化することが可能となり、プラズマ放電の着火を妨げずに、プラズマ密度の高密 度化が可能となる。また海島状にコーティングを行なっても良ぐ島の径と間隔を調整 することで同様の面積調整が可能となる。ドット状にコーティングしても良い。さらに空 所 80の壁面のうちプラスチック容器 7の底部付近或 、は胴部付近に縞状、海島状若 しくはドット状のコーティングを行なっても良い。壁面の一部に 2次電子放出層 81をコ 一ティングする場合、 30— 70%の面積をコーティングすることが好ましい。 FIG. 1 illustrates a case where the secondary electron emission layer 81 is provided on the entire wall surface of the space 80 of the external electrode 3, but may be a part of the wall surface. When a part of the wall surface is coated with the secondary electron emission layer 81, the following can be exemplified. In order to deposit a thicker CVD film on the bottom of the container compared to other places, coat the wall of the empty space 80 near the bottom of the plastic container 7 You may. Further, in order to form a thicker CVD film on the body of the container as compared with other places, the wall of the space 80 may be coated near the body of the plastic container 7. Alternatively, a pattern may be formed in a stripe pattern in which lines are arranged over the entire wall surface of the space 80. By adjusting the line width and the line interval, the area ratio between the coated surface and the uncoated surface can be optimized, and the plasma density can be increased without preventing ignition of the plasma discharge. In addition, the same area can be adjusted by adjusting the diameter and spacing of the islands, which is good even if the coating is performed in a sea-island shape. It may be coated in a dot shape. Further, a stripe-shaped, sea-island-shaped or dot-shaped coating may be applied to the wall surface of the space 80 near the bottom of the plastic container 7 or near the trunk. When the secondary electron emission layer 81 is coated on a part of the wall surface, it is preferable to coat the area of 30 to 70%.
[0026] 以上のように、 2次電子放出層 81を空所 80の壁面に設けることで、 2次電子放出層 を設けない場合と比較してプラズマ密度が増大するため、同一ガス流量'同一ガス圧 •同一高周波出力で自己ノ ィァス電圧の高電圧化により緻密な CVD膜が成膜され て、ガスノリア性の向上がなされる。 As described above, by providing the secondary electron emission layer 81 on the wall surface of the space 80, the plasma density is increased as compared with the case where the secondary electron emission layer is not provided. Gas pressure • A dense CVD film is formed by increasing the self-noise voltage at the same high-frequency output, and the gas noria property is improved.
[0027] また本実施形態では、図 3に示すように外部電極(図 1の符号 3)の外壁面に、永久 磁石 50を周設しても良 ヽ。あるいは図 4に示すように外部電極(図 1の符号 3)の外壁 面に、誘導コイル 51 (誘導コイルの電流供給手段は不図示)を周設しても良い。図 3 又は図 4に示した誘導コイル、永久磁石等の磁場生成手段を周設することにより、空 所 80内で容器外部のプラズマ密度を上げることが好ましい。磁場生成手段の周設に よるプラズマ密度の上昇により、容器外部におけるプラズマ着火を確実とし、さらに容 器外部ガスを導電体として安定させることができる。 In the present embodiment, as shown in FIG. 3, a permanent magnet 50 may be provided around the outer wall surface of the external electrode (reference numeral 3 in FIG. 1). Alternatively, as shown in FIG. 4, an induction coil 51 (current supply means of the induction coil is not shown) may be provided around the outer wall surface of the external electrode (reference numeral 3 in FIG. 1). It is preferable to increase the plasma density inside the space 80 outside the container by providing a magnetic field generating means such as an induction coil or a permanent magnet shown in FIG. 3 or FIG. By increasing the plasma density due to the peripheral arrangement of the magnetic field generating means, plasma ignition outside the container can be ensured, and the gas outside the container can be stabilized as a conductor.
[0028] なお、外部電極 3内にトリガー (不図示)を設置し、プラズマ着火を強制的に行なわ せても良い。 [0028] A trigger (not shown) may be provided in the external electrode 3 to force plasma ignition.
[0029] 外部電極 3内の収容空間は、上部外部電極 2と下部外部電極 1の間に配置された Oリング 8によって外部から密閉されている。外部電極 3を上部外部電極 2と下部外部 電極 1に分割する理由は、容器 7の装着 ·取り出しを容易に行なうためである。すなわ ち、下部外部電極 1を上部外部電極 2から外し、上部外部電極 2の下方力 容器 7を 装着'取り出しする。各電極は例えば Oリング 8等を挟んでシール性を確保する。なお 、外部電極 3を 3以上に分割しても良い。また、外部電極 3を分割させなくても良い。 分割させない場合では、外部電極 3の開口部 53から容器 7の装着'取り出しを行なう ことが可能である。 [0029] The accommodation space in the external electrode 3 is sealed from the outside by an O-ring 8 disposed between the upper external electrode 2 and the lower external electrode 1. The reason that the external electrode 3 is divided into the upper external electrode 2 and the lower external electrode 1 is to easily mount and remove the container 7. That is, the lower external electrode 1 is detached from the upper external electrode 2, and the lower force container 7 of the upper external electrode 2 is attached and taken out. Each electrode secures the sealing property with the O-ring 8 or the like interposed therebetween. In addition Alternatively, the external electrode 3 may be divided into three or more. Further, the external electrode 3 does not have to be divided. When not divided, the container 7 can be mounted and removed from the opening 53 of the external electrode 3.
[0030] 外部電極 3の開口部 53には、プラスチック容器 7内へ原料ガスを導入するため、ま た内部電極 9を支持するため等の役割を果たす蓋 5が設置される。空所 80にプラス チック容器 7を収容した時に、容器口部付近に蓋が位置するように開口部 53を設け ることが好ましい。開口部 53に蓋 5をして、成膜チャンバ一 6を密閉させる。このとき蓋 5と外部電極 3は、例えば Oリング 54等を挟んでシール性を確保する。 The opening 53 of the external electrode 3 is provided with a lid 5 that serves to introduce a raw material gas into the plastic container 7, support the internal electrode 9, and the like. When the plastic container 7 is stored in the empty space 80, the opening 53 is preferably provided so that the lid is located near the container opening. The opening 53 is covered with the lid 5 to seal the film forming chamber 16. At this time, the lid 5 and the external electrode 3 ensure sealing properties with the O-ring 54 or the like interposed therebetween.
[0031] また、蓋 5にはプラスチック容器 7の口部が接触される口部用開口部 52が設けられ ている。口部用開口部 52とプラスチック容器 7の口部が接する箇所には、 Oリング 55 が具設され、プラスチック容器 7を収容した時に、プラスチック容器 7の口部を境に、 プラスチック容器 7の容器内部ガスと容器外部ガスが相交わらな ヽように密着状態と する。さらに、プラズマ放電時にプラスチック容器 7の壁面に自己バイアス電圧を生じ させる電子がアースされな 、ように、ブラッスチック容器 7は絶縁体を介して口部用開 口部 52に当接される。第 1実施形態に係る CVD成膜装置では絶縁状態を実現する ために、例えば蓋 5を導電部材 4bと絶縁部材 4a, 10により構成し、絶縁部材 4aとブラ スチック容器とが接するようにして 、る。蓋 5は内部電極 9が口部用開口部 52を貫通 するように内部電極 9を支持する。内部電極 9を支持するに際して、蓋 5は内部電極 9 と外部電極 3とを絶縁状態とする。本実施形態では、絶縁状態を実現するために例 えば外部電極 3の開口部 53と接するのは蓋 5の絶縁部材 4aとし、内部電極 9と接す るのは蓋 5の絶縁部材 10とする。 The lid 5 is provided with a mouth opening 52 to which the mouth of the plastic container 7 contacts. An O-ring 55 is provided at the place where the mouth opening 52 and the mouth of the plastic container 7 are in contact with each other. When the plastic container 7 is stored, the container of the plastic container 7 is separated from the mouth of the plastic container 7 The inner gas and the outer gas of the container are in close contact with each other so that they do not intersect. Furthermore, the plastic container 7 is in contact with the opening 52 for the mouth via an insulator so that the electrons that generate a self-bias voltage on the wall surface of the plastic container 7 during plasma discharge are not grounded. In the CVD film forming apparatus according to the first embodiment, in order to realize an insulating state, for example, the lid 5 is configured by the conductive member 4b and the insulating members 4a and 10 so that the insulating member 4a is in contact with the plastic container. You. The lid 5 supports the internal electrode 9 so that the internal electrode 9 passes through the mouth opening 52. When supporting the internal electrode 9, the lid 5 makes the internal electrode 9 and the external electrode 3 insulated. In the present embodiment, in order to realize an insulating state, for example, the insulating member 4a of the lid 5 is in contact with the opening 53 of the external electrode 3, and the insulating member 10 of the lid 5 is in contact with the internal electrode 9. .
[0032] 蓋 5には、外部電極 3内の空所 80につながる口部開口部 52が設けられ、また蓋 5 の内部には空間 23が設けられている。導電部材 4bの上部から導電部材 4b内の空 間 23、導電部材 4bと絶縁部材 4aの口部開口部 52を通して、外部電極 3内の空所 8 0に内部電極 9が差し込まれている。内部電極 9の基端は絶縁部材 10に配置される。 一方、内部電極 9の先端はプラスチック容器 7の内部に配置される。蓋 5には、プラス チック容器 9を電気的に絶縁状態で支持し、固定する容器支持具 56が設置される。 容器支持具 56は、フローティングポテンシャルであっても良 、。 [0033] 内部電極 9は、その内部が中空力もなる管形状を有し、プラスチック容器 7の内部に 挿脱可能に配置される。このときプラスチック容器 7の内部でプラズマ放電を発生さ せるために、内部電極 9はプラスチック容器 7の内表面と非接触であることが好ましい 。図 1に示すように成膜チャンバ一 6にプラスチック容器 7を装着したときに、内部電 極 9は外部電極 3内に配置され、且つプラスチック容器 7の内部に配置されることとな る。内部電極 9の先端にはガス吹き出し口 49が設けられている。さらに内部電極 9は 接地されることが好ましい。内部電極 9の材質はステンレス(SUS304)、アルミニウム が例示できる。さらに内部電極 9の内口径は、内部電極の管内部でのプラズマ発生 を防止するため 1. 5mm以下、より好ましくは 1. Omm以下とすることが好ましい。内 口径を 1. 5mm以下とすることにより、内部電極の管内部における電極汚れの発生を 抑制できる。また、内部電極の肉厚は、機械的強度確保のため lmm以上とすること が好ましい。 [0032] The lid 5 is provided with a mouth opening 52 that is connected to a space 80 in the external electrode 3, and a space 23 is provided inside the lid 5. The internal electrode 9 is inserted into the space 80 in the external electrode 3 from the upper part of the conductive member 4b through the space 23 in the conductive member 4b and the opening 52 of the conductive member 4b and the insulating member 4a. The base end of the internal electrode 9 is disposed on the insulating member 10. On the other hand, the tip of the internal electrode 9 is arranged inside the plastic container 7. The lid 5 is provided with a container support 56 for supporting and fixing the plastic container 9 in an electrically insulated state. The container support 56 may have a floating potential. The internal electrode 9 has a tubular shape in which the inside also has a hollow force, and is arranged so as to be insertable / removable inside the plastic container 7. At this time, in order to generate a plasma discharge inside the plastic container 7, it is preferable that the internal electrode 9 is not in contact with the inner surface of the plastic container 7. As shown in FIG. 1, when the plastic container 7 is mounted on the film forming chamber 16, the internal electrode 9 is disposed inside the external electrode 3 and inside the plastic container 7. A gas outlet 49 is provided at the tip of the internal electrode 9. Further, the internal electrode 9 is preferably grounded. Examples of the material of the internal electrode 9 include stainless steel (SUS304) and aluminum. Further, the inner diameter of the internal electrode 9 is preferably 1.5 mm or less, more preferably 1.0 mm or less, in order to prevent plasma generation inside the tube of the internal electrode. By setting the inner diameter to 1.5 mm or less, the occurrence of electrode contamination inside the tube of the internal electrode can be suppressed. Further, the thickness of the internal electrode is preferably at least lmm in order to secure mechanical strength.
[0034] ここで内部電極 9の表面全体若しくは表面の一部に、内部電極 9の電極材料よりも 2次電子放出係数が大きい材料力もなる 2次電子放出層 82を設けることが好ましい。 2次電子放出層 82の膜厚は lOnm— 50 mが好ましい。 lOnm未満では、 2次電子 放出量が低下する。上限を 50 μ mとしたのはアルゴンガスによるエッチングの発生を 考慮して厚めに形成することで寿命を延ばすためである。したがって、これ以上の厚 みに 2次電子放出層を形成しても良いし、再コ一ティングを行なって再生しても良 、。 プラスチック容器 7内に発生するプラズマが 2次電子放出層 82に接触し、 2次電子放 出層 82から 2次電子がプラズマ内へ放出される。このとき、 2次電子放出層 82を設け な ヽ場合にぉ 、ても表面から 2次電子は放出されるがその量は少な 、。 2次電子放 出層 82を設けることで電子が放出されやすくなり、プラズマ密度が上がる。これにより 成膜速度が高速化する。 Here, it is preferable to provide, on the entire surface or a part of the surface of the internal electrode 9, a secondary electron emission layer 82 having a material power having a larger secondary electron emission coefficient than the electrode material of the internal electrode 9. The thickness of the secondary electron emission layer 82 is preferably lOnm-50 m. Below lOnm, the amount of secondary electron emission decreases. The upper limit is set to 50 μm in order to extend the life by forming a thicker layer in consideration of the occurrence of etching by argon gas. Therefore, the secondary electron-emitting layer may be formed to have a greater thickness, or may be reproduced by performing re-coating. The plasma generated in the plastic container 7 comes into contact with the secondary electron emission layer 82, and secondary electrons are emitted from the secondary electron emission layer 82 into the plasma. At this time, if the secondary electron emission layer 82 is not provided, the secondary electrons are emitted from the surface, but the amount is small. By providing the secondary electron emission layer 82, electrons are easily emitted, and the plasma density is increased. This increases the deposition rate.
[0035] 2次電子放出層 82の材料としては、 2次電子放出層 81の材料と同様である。 2次電 子放出層 82は、内部電極の外表面を被成膜体として、 MOCVD法、スパッタリング 法、溶射、ゾルゲル法等の成膜法により形成する。 The material of the secondary electron emitting layer 82 is the same as the material of the secondary electron emitting layer 81. The secondary electron emission layer 82 is formed by a film forming method such as a MOCVD method, a sputtering method, a thermal spraying, or a sol-gel method using the outer surface of the internal electrode as a film-forming target.
[0036] 図 1では内部電極 9が容器に挿入されている部分のみをコーティングした場合を示 したが、表面全体にコーティングしても良い。表面の一部に 2次電子放出層 82をコー ティングする場合、容器挿入部分にコーティングした上記の他、次のように例示できる[0036] Fig. 1 shows a case where only the portion where the internal electrode 9 is inserted into the container is coated, but the entire surface may be coated. A secondary electron emission layer 82 is coated on part of the surface. In the case where the container is inserted, the following can be exemplified in addition to the above-mentioned coating on the container insertion portion.
。内部電極 9の表面全体にわたって、線を配列した縞状にパターン形成しても良い。 線幅及び線間隔を調整することによりコーティング面と非コーティング面との面積比を 最適化することが可能となり、プラズマ放電の着火を妨げずに、プラズマ密度の高密 度化が可能となる。また海島状にコーティングを行なっても良ぐ島の径と間隔を調整 することで同様の面積調整が可能となる。ドット状にコーティングしても良い。さらに容 器の挿入部分につき、縞状、海島状若しくはドット状のコーティングを行なっても良い 。表面の一部に 2次電子放出層 82をコーティングする場合、 10— 40%の面積をコー ティングすることが好まし 、。 . The entire surface of the internal electrode 9 may be patterned in a stripe pattern in which lines are arranged. By adjusting the line width and the line interval, the area ratio between the coated surface and the uncoated surface can be optimized, and the plasma density can be increased without preventing ignition of the plasma discharge. In addition, the same area can be adjusted by adjusting the diameter and spacing of the islands, which is good even if the coating is performed in a sea-island shape. It may be coated in a dot shape. Further, a stripe-shaped, sea-island-shaped or dot-shaped coating may be applied to the insertion portion of the container. When a part of the surface is coated with the secondary electron emission layer 82, it is preferable to coat an area of 10 to 40%.
[0037] 以上のように、 2次電子放出層 82を内部電極の表面に設けることで、 2次電子放出 層を設けない場合と比較してプラズマ密度が増大するため、同一ガス流量'同一ガス 圧'同一高周波出力で成膜速度の高速化がなされる。 As described above, by providing the secondary electron emission layer 82 on the surface of the internal electrode, the plasma density is increased as compared with the case where the secondary electron emission layer is not provided. With the same high-frequency output as the pressure, the film forming speed is increased.
[0038] 図 1では内部電極 9の表面のうち容器挿入部分と外部電極 3の空所 80の壁面全体 の両方に、 2次電子放出層を設けた場合を図示した力 いずれか一方のみに設けて も良い。 In FIG. 1, the case where the secondary electron emission layer is provided on both the container insertion portion on the surface of the internal electrode 9 and the entire wall surface of the space 80 of the external electrode 3 is provided on only one of the illustrated forces. May be.
[0039] なお、 2次電子放出層が MgO等のアルカリ土類金属系酸ィ匕物である場合には、成 膜チャンバ一 6の大気開放中は、乾燥窒素ガスで 2次電子放出層をブローする乾燥 空気送風手段 (不図示)を設けることが好ま 、。 When the secondary electron emitting layer is made of an alkaline earth metal oxide such as MgO, the secondary electron emitting layer is dried with a nitrogen gas while the film forming chamber 16 is open to the atmosphere. It is preferable to provide drying air blowing means (not shown) for blowing.
[0040] 本実施形態に係る容器とは、蓋若しくは栓若しくはシールして使用する容器、また はそれらを使用せず開口状態で使用する容器を含む。開口部の大きさは内容物に 応じて決める。プラスチック容器は、剛性を適度に有する所定の肉厚を有するプラス チック容器と剛性を有さな 、シート材により形成されたプラスチック容器を含む。本実 施形態に係るプラスチック容器の充填物は、炭酸飲料若しくは果汁飲料若しくは清 涼飲料等の飲料、並びに医薬品、農薬品、又は吸湿を嫌う乾燥食品等を挙げること ができる。 [0040] The container according to the present embodiment includes a container used with a lid, a stopper, or a seal, or a container used in an open state without using them. The size of the opening is determined according to the contents. The plastic container includes a plastic container having an appropriate rigidity and a predetermined thickness, and a plastic container formed of a sheet material having no rigidity. Examples of the filling of the plastic container according to the present embodiment include beverages such as carbonated beverages, fruit juice beverages, and soft drinks, as well as pharmaceuticals, agricultural chemicals, and dry foods that dislike moisture absorption.
[0041] 本実施形態では、容器形状を図 2に例示した形状を含め、形状の自由度の高!、容 器を採用することができる。容器の底部、胴部、肩部及び首部は図 2に示したように 容器形状に併せて称呼することとする。したがって、容器の高さでこれらは規定され ない。また、容器には減圧吸収面を設けても良い。なお、減圧吸収面を設けた場合 には、外部電極の内壁面と容器の外表面とを全面にわたって完全に密着状態とする ことが困難である。第 1実施形態に係る CVD成膜装置では、空所 80の壁面と容器外 表面との間に隙間を設けても良いので、減圧吸収面を有する容器への CVD膜の成 膜に適している。 In the present embodiment, a container having a high degree of freedom in shape, including the shape of the container illustrated in FIG. 2, can be employed. The bottom, trunk, shoulder and neck of the container shall be referred to as the shape of the container as shown in Fig. 2. Therefore, these are defined by the height of the container. Absent. Further, the container may be provided with a reduced pressure absorbing surface. When a reduced pressure absorbing surface is provided, it is difficult to completely adhere the inner wall surface of the external electrode and the outer surface of the container over the entire surface. In the CVD film forming apparatus according to the first embodiment, a gap may be provided between the wall surface of the space 80 and the outer surface of the container, so that it is suitable for forming a CVD film on a container having a reduced pressure absorption surface. .
[0042] 本実施形態のプラスチック容器を成形する際に使用する榭脂は、ポリエチレンテレ フタレート榭脂(PET)、ポリエチレンテレフタレート系コポリエステル榭脂(ポリエステ ルのアルコール成分にエチレングリコールの代わりに、シクロへキサンディメタノール を使用したコポリマーを PETGと呼んでいる、イーストマンケミカル製)、ポリブチレン テレフタレート樹月旨、ポリエチレンナフタレート榭月旨、ポリエチレン榭 S旨、ポリプロピレン 榭脂(PP)、シクロォレフィンコポリマー榭脂(COC、環状ォレフィン共重合)、アイォ ノマ榭脂、ポリ 4ーメチルペンテン 1榭脂、ポリメタクリル酸メチル榭脂、ポリスチレン 榭脂、エチレン ビニルアルコール共重合榭脂、アクリロニトリル榭脂、ポリ塩ィ匕ビ- ル榭脂、ポリ塩ィ匕ビユリデン榭脂、ポリアミド榭脂、ポリアミドイミド榭脂、ポリアセター ル榭脂、ポリカーボネート榭脂、ポリスルホン樹脂、又は、 4弗化工チレン榭脂、アタリ 口-トリルースチレン榭脂、アクリロニトリル ブタジエン スチレン榭脂、を例示すること ができる。この中で、 PETが特に好ましい。 [0042] The resin used for molding the plastic container of the present embodiment is polyethylene terephthalate resin (PET), polyethylene terephthalate-based copolyester resin (instead of ethylene glycol as the alcohol component of the polyester, a cyclodextrin). Hexandimethanol-based copolymer is called PETG (manufactured by Eastman Chemical), polybutylene terephthalate resin, polyethylene naphthalate, polyethylene S, polypropylene S, polypropylene resin (PP), cycloolefin copolymer Resin (COC, cyclic olefin copolymer), ionomer resin, poly 4-methylpentene 1 resin, polymethyl methacrylate resin, polystyrene resin, ethylene vinyl alcohol copolymer resin, acrylonitrile resin, polychloride Beer fat, poly salty dang biylidene Butter, polyamide resin, polyamideimide resin, polyacetal resin, polycarbonate resin, polysulfone resin, or tetrafluoroethylene resin, Atari mouth-tolyl styrene resin, acrylonitrile butadiene styrene resin. be able to. Among them, PET is particularly preferred.
[0043] 容器内部ガス導入手段 41は、プラスチック容器 7の内部に容器内部ガス発生源 20 カゝら供給される容器内部ガスを導入する。すなわち、内部電極 9の基端には、配管 1 1の一方側が接続されており、この配管 11の他方側は真空バルブ 16を介してマスフ ローコントローラー 19の一方側に接続されている。マスフローコントローラー 19の他 方側は配管 22を介して容器内部ガス発生源 20に接続されて ヽる。この容器内部ガ ス発生源 20はプラズマ化させるための原料ガス若しくは放電ガスを発生させるもので ある。 The container internal gas introducing means 41 introduces a container internal gas supplied from a container internal gas generating source 20 into the plastic container 7. That is, one end of the pipe 11 is connected to the base end of the internal electrode 9, and the other side of the pipe 11 is connected to one side of the mass flow controller 19 via the vacuum valve 16. The other side of the mass flow controller 19 is connected to a gas source 20 inside the vessel via a pipe 22. The gas source 20 inside the container generates a source gas or a discharge gas for plasma.
[0044] 原料ガスは、プラスチック容器の内表面に CVD膜を成膜する場合に容器内部ガス として選択される。原料ガスとしては、例えば、 DLC膜を成膜する場合、常温で気体 又は液体の脂肪族炭化水素類、芳香族炭化水素類、含酸素炭化水素類、含窒素炭 化水素類などが使用される。特に炭素数が 6以上のベンゼン,トルエン, 0 -キシレン, m-キシレン, p-キシレン,シクロへキサン等が望ましい。食品等の容器に使用する場 合には、衛生上の観点から脂肪族炭化水素類、特にエチレン、プロピレン又はプチ レン等のエチレン系炭化水素、又は、アセチレン、ァリレン又は 1—ブチン等のァセチ レン系炭化水素が好ましい。これらの原料は、単独で用いても良いが、 2種以上の混 合ガスとして使用するようにしても良い。さらにこれらのガスをアルゴンやヘリウムの様 な希ガスで希釈して用いるようにしても良い。また、ケィ素含有 DLC膜を成膜する場 合には、 Si含有炭化水素系ガスを使用する。 The source gas is selected as a gas inside the plastic container when forming a CVD film on the inner surface of the plastic container. As a source gas, for example, when a DLC film is formed, aliphatic or aromatic hydrocarbons, aromatic hydrocarbons, oxygen-containing hydrocarbons, nitrogen-containing hydrocarbons or the like which are gaseous or liquid at room temperature are used. . In particular, benzene with 6 or more carbon atoms, toluene, 0-xylene, m-xylene, p-xylene, cyclohexane and the like are desirable. When used in containers for food, etc., from the viewpoint of hygiene, aliphatic hydrocarbons, especially ethylene hydrocarbons such as ethylene, propylene or butylene, or acetylene such as acetylene, arylene or 1-butyne. Hydrocarbons are preferred. These raw materials may be used alone or may be used as a mixed gas of two or more kinds. Further, these gases may be used after being diluted with a rare gas such as argon or helium. When forming a silicon-containing DLC film, a Si-containing hydrocarbon-based gas is used.
[0045] 本実施形態でいう DLC膜とは、 iカーボン膜又は水素化アモルファスカーボン膜 (a [0045] The DLC film referred to in the present embodiment is an i-carbon film or a hydrogenated amorphous carbon film (a
C :H)と呼ばれる膜のことであり、硬質炭素膜も含まれる。また DLC膜はァモルファ ス状の炭素膜であり、 SP3結合も有する。この DLC膜を成膜する原料ガスとしては炭 化水素系ガス、例えばアセチレンガスを用い、 Si含有 DLC膜を成膜する原料ガスと しては Si含有炭化水素系ガスを用いる。このような DLC膜をプラスチック容器の内表 面に形成することにより、炭酸飲料や発泡飲料等の容器としてワンウェイ、リタ一ナブ ルに使用可能な容器を得る。 C: H), and includes a hard carbon film. The DLC film is a carbon film of Amorufa focal also has SP 3 bond. A hydrocarbon gas, for example, acetylene gas, is used as a source gas for forming the DLC film, and a Si-containing hydrocarbon gas is used as a source gas for forming the Si-containing DLC film. By forming such a DLC film on the inner surface of a plastic container, a container which can be used for a one-way, rita-navable container such as a carbonated beverage or a sparkling beverage is obtained.
[0046] 一方、放電ガスは、プラスチック容器 7の内表面をプラズマ表面改質する場合に容 器内部ガスとして選択される。原料ガスと同様にプラズマ化するガスが選択される。放 電ガスは、プラズマ化するガスのうち、ヘリウム、アルゴン等の希ガス、窒素、酸素、二 酸化炭素、フッ素、水蒸気ガス、アンモニアガス、 4フッ化炭素或いはこれらの混合ガ スが好ましい。 On the other hand, the discharge gas is selected as the container internal gas when the inner surface of the plastic container 7 is subjected to plasma surface modification. A gas to be converted into plasma is selected in the same manner as the source gas. The discharge gas is preferably a rare gas such as helium or argon, nitrogen, oxygen, carbon dioxide, fluorine, water vapor gas, ammonia gas, carbon tetrafluoride, or a mixed gas thereof among the gases to be turned into plasma.
[0047] 容器外部ガス導入手段 38は、プラスチック容器 7の外部であって且つ空所 80内の 密閉空間(以下「容器外部」 t 、う)にプラズマ化するための原料ガス若しくは放電ガ スを導入するものである。容器外部ガス導入手段 38は、容器外部ガス発生源 37から 供給される容器外部ガスを導入する。すなわち、成膜チャンバ一 6のうち容器外部に ガス導入しうる蓋 5若しくは外部電極 3の所定箇所に容器外部ガス導入口(不図示) を設ける。図 1の場合は、蓋 5に容器外部ガス導入口を設けた場合を示している。蓋 5若しくは外部電極 3に設けた容器外部ガス導入口を起点として、配管 33の一方側 が接続されており、この配管 33の他方側は真空バルブ 34を介してマスフローコント口 一ラー 35の一方側に接続されている。マスフローコントローラー 35の他方側は配管 3 6を介して容器外部ガス発生源 37に接続されて 、る。この容器外部ガス発生源 37は プラズマ化させるための原料ガス若しくは放電ガスを発生させるものである。 [0047] The container external gas introduction means 38 supplies a raw material gas or discharge gas for plasma to an enclosed space (hereinafter referred to as "outside the container" t) outside the plastic container 7 and in the empty space 80. It is to be introduced. The container external gas introduction means 38 introduces the container external gas supplied from the container external gas generation source 37. That is, a container external gas inlet (not shown) is provided at a predetermined position of the lid 5 or the external electrode 3 in the film forming chamber 16 through which gas can be introduced outside the container. FIG. 1 shows a case where the lid 5 is provided with a gas inlet outside the container. One side of a pipe 33 is connected starting from the container external gas inlet provided on the lid 5 or the external electrode 3, and the other side of the pipe 33 is connected to a mass flow controller port 35 via a vacuum valve 34. Connected to the side. Piping 3 on the other side of mass flow controller 35 It is connected to an external gas generating source 37 via 6. The container external gas generation source 37 generates a source gas or a discharge gas for plasma.
[0048] 容器外部ガスはプラズマ化する原料ガス若しくは放電ガスであるため、外部電極 3 に供給された高周波により、密閉空間である容器外部においてプラズマ化する。ブラ ズマ化した容器外部ガスは導電体であるため、高周波をプラスチック容器 7の外表面 に電導させる。プラスチック容器 7の壁面に電導した高周波により、壁面と内部電極 9 との間で電位差が生じ、プラスチック容器 7の内部で容器内部ガスがプラズマ化され る。 [0048] Since the container external gas is a raw material gas or a discharge gas to be turned into plasma, it is turned into plasma outside the container, which is a closed space, by the high frequency supplied to the external electrode 3. Since the plasma-formed container external gas is a conductor, high frequency is conducted to the outer surface of the plastic container 7. The high frequency conducted on the wall surface of the plastic container 7 causes a potential difference between the wall surface and the internal electrode 9, and the gas inside the container is turned into plasma inside the plastic container 7.
[0049] 容器内部ガスと容器外部ガスとは相交わらないようにさせているため、容器内部と 密閉空間である容器外部とはそれぞれ独立にプラズマが着火することとなる。 [0049] Since the gas inside the container and the gas outside the container are not crossed, plasma is ignited independently of the inside of the container and the outside of the container which is a closed space.
[0050] 原料ガスは、プラスチック容器の外表面に CVD膜を成膜する場合に容器外部ガス として選択される。原料ガスとしては、容器内部ガスの原料ガスの場合と同種のガス が選択される。 [0050] The source gas is selected as the container external gas when a CVD film is formed on the outer surface of the plastic container. As the raw material gas, the same kind of gas as that of the raw material gas in the container internal gas is selected.
[0051] 一方放電ガスは、プラスチック容器 7の外表面をプラズマ表面改質する場合に容器 外部ガスとして選択される。原料ガスと同様にプラズマ化するガスが選択される。放電 ガスとしては、容器外部ガスの放電ガスの場合と同種のガスが選択される。 On the other hand, the discharge gas is selected as a container external gas when the outer surface of the plastic container 7 is subjected to plasma surface modification. A gas to be converted into plasma is selected in the same manner as the source gas. As the discharge gas, the same kind of gas as that of the discharge gas outside the container is selected.
[0052] 導電部材 4b内の空間 23は配管 13の一方側に接続されており、配管 13の他方側 は真空バルブ 18を介して真空ポンプ 21に接続されて!、る。この真空ポンプ 21は排 気ダクト 29に接続されている。また、導電部材 4b内の空間 23は配管 12の一方側に 接続されており、配管 12の他方側は真空バルブ 17を介して容器内部を大気開放す るためのリーク源 27に接続されている。 [0052] The space 23 in the conductive member 4b is connected to one side of the pipe 13, and the other side of the pipe 13 is connected to a vacuum pump 21 via a vacuum valve 18. This vacuum pump 21 is connected to an exhaust duct 29. The space 23 in the conductive member 4b is connected to one side of the pipe 12, and the other side of the pipe 12 is connected to a leak source 27 for opening the inside of the container to the atmosphere via a vacuum valve 17. .
[0053] 密閉空間である容器外部を大気開放するために、外部電極 3は配管 30の一方側 に接続されており、配管 30の他方側は真空バルブ 31を介してリーク源 32に接続さ れている。また、密閉空間である容器外部は配管 45の一方側に接続されており、配 管 45の他方側は真空バルブ 40を介して真空ポンプ 25に接続されて!、る。この真空 ポンプ 25は排気ダクト 26に接続されている。 The external electrode 3 is connected to one side of a pipe 30 to open the outside of the container, which is a closed space, to the atmosphere. The other side of the pipe 30 is connected to a leak source 32 via a vacuum valve 31. ing. The outside of the container, which is a closed space, is connected to one side of a pipe 45, and the other side of the pipe 45 is connected to a vacuum pump 25 via a vacuum valve 40. The vacuum pump 25 is connected to an exhaust duct 26.
[0054] 高周波供給手段 39は、外部電極 3に接続された自動整合器 (マッチングボックス) 14と、自動整合器 14に同軸ケーブルを介して接続された高周波電源 15とを備える。 高周波電源 15は接地されて 、る。 [0054] The high-frequency supply means 39 includes an automatic matching unit (matching box) 14 connected to the external electrode 3, and a high-frequency power supply 15 connected to the automatic matching unit 14 via a coaxial cable. The high frequency power supply 15 is grounded.
[0055] 高周波電源 15は、容器外部ガス並びに容器内部ガスをプラズマ化するためのエネ ルギ一である高周波を発生させるものである。マッチングを素早く行ない、プラズマ着 火に要する時間を短縮させるために、トランジスタ型高周波電源であり、且つ周波数 可動式か或 、は電子式でマッチングを行なう高周波電源であることが好ま 、。高周 波電源の周波数は、 100kHz— 1000MHzである力 例えば、工業用周波数である 13. 56MHzのものを使用する。高周波出力は、例えば 10— 2000Wのものが選択 される。 [0055] The high-frequency power supply 15 generates high-frequency energy, which is an energy for converting the gas outside the container and the gas inside the container into plasma. In order to perform matching quickly and reduce the time required for plasma ignition, it is preferable to use a transistor-type high-frequency power supply and a variable-frequency or high-frequency power supply that performs electronic matching. The frequency of the high frequency power supply is 100kHz-1000MHz. For example, use the frequency of 13.56MHz which is the industrial frequency. For the high frequency output, for example, a 10-2000W output is selected.
[0056] 自動整合器 14は、内部電極 9と成膜チャンバ一 6のインピーダンスに、インダクタン スレキャパシタンス Cによって合わさるように調整するものである。 The automatic matching unit 14 adjusts the impedance of the internal electrode 9 and the film formation chamber 16 so as to match the impedance by the inductance C.
[0057] 図 5に第 2実施形態に係る CVD成膜装置を示す。図 5の装置では、上部外部電極 60と下部外部電極 61からなる外部電極 62を成膜チャンバ一とした例である。この場 合、前記実施形態とは異なり、蓋を設けていない。すなわち、外部電極 62と内部電 極 9とが絶縁状態であれば、成膜チャンバ一の形状を種々変更することができる。下 部外部電極 61は昇降手段 65に支持され、下部外部電極 61の昇降により、外部電 極 62 (成膜チャンバ一)は自在に開閉できる。 FIG. 5 shows a CVD film forming apparatus according to the second embodiment. The apparatus shown in FIG. 5 is an example in which an external electrode 62 including an upper external electrode 60 and a lower external electrode 61 is used as a film forming chamber. In this case, unlike the above embodiment, no lid is provided. That is, when the external electrode 62 and the internal electrode 9 are in an insulated state, the shape of the film forming chamber 1 can be variously changed. The lower external electrode 61 is supported by elevating means 65, and the external electrode 62 (the film forming chamber 1) can be freely opened and closed by raising and lowering the lower external electrode 61.
[0058] 次に第 1実施形態に係る CVD成膜装置を使用して、 CVD膜コーティングプラスチ ック容器の製造方法について説明する。成膜チャンバ一 6内の容器外部は、真空バ ルブ 31を開いて大気開放されている。プラスチック容器 7の内部は、真空バルブ 17 を開いて大気開放されている。また外部電極 3の下部外部電極 1が上部外部電極 2 力も取り外された状態となっている。未コーティングのプラスチック容器 7を上部外部 電極 2の下側から上部外部電極 2内の空間に差し込み、設置する。この際、内部電 極 9はプラスチック容器 7内に挿入された状態になる。次に、下部外部電極 1を上部 外部電極 2の下部に装着し、外部電極 3は Oリング 8によって密閉される。 Next, a method of manufacturing a CVD film-coated plastic container using the CVD film forming apparatus according to the first embodiment will be described. The outside of the container in the film forming chamber 16 is opened to the atmosphere by opening a vacuum valve 31. The inside of the plastic container 7 is opened to the atmosphere by opening a vacuum valve 17. Further, the lower external electrode 1 of the external electrode 3 is in a state where the force of the upper external electrode 2 is also removed. An uncoated plastic container 7 is inserted from below the upper external electrode 2 into the space inside the upper external electrode 2 and installed. At this time, the internal electrode 9 is in a state of being inserted into the plastic container 7. Next, the lower external electrode 1 is attached to the lower part of the upper external electrode 2, and the external electrode 3 is sealed by an O-ring 8.
[0059] 次に、真空バルブ 17を閉じた後、真空バルブ 18を開き、真空ポンプ 21を作動させ る。これによりプラスチック容器 7内が配管 13を通して排気されて真空となる。このとき のプラスチック容器 7内の圧力は 2. 6— 66Paである。この作業と同時に真空バルブ 31を閉じた後、真空バルブ 40を開き、真空ポンプ 25を作動させる。これにより密閉 空間である容器外部内が配管 45を通して排気されて真空となる。このときの容器外 部内の圧力は 2. 6— 66Paである。 Next, after closing the vacuum valve 17, the vacuum valve 18 is opened, and the vacuum pump 21 is operated. Thereby, the inside of the plastic container 7 is evacuated through the pipe 13 to be a vacuum. At this time, the pressure in the plastic container 7 is 2.6-66 Pa. Simultaneously with this operation, after closing the vacuum valve 31, the vacuum valve 40 is opened and the vacuum pump 25 is operated. This seals The inside of the container, which is a space, is evacuated through a pipe 45 to be a vacuum. The pressure inside the vessel at this time is 2.6-66 Pa.
[0060] 次に、真空バルブ 16を開き、容器内部ガス発生源 20において容器内部ガスを発 生させ、この容器内部ガスを配管 22内に導入し、マスフローコントローラー 19によつ て流量制御された容器内部ガスを配管 11及びアース電位の内部電極 9を通してガス 吹き出し口 49から吹き出す。これにより、容器内部ガスがプラスチック容器 7内に導 入される。そして、プラスチック容器 7内は、制御されたガス流量と排気能力のバラン スによって、容器内部ガスがプラズマ化するのに適した圧力、例えば 6. 6— 665Pa 程度に保たれ、安定化させる。この作業と同時に、真空バルブ 34を開き、容器外部 ガス発生源 37において容器外部ガスを発生させ、この容器外部ガスを配管 36内に 導入し、マスフローコントローラー 35によって流量制御された容器外部ガスを、配管 3 3を通して容器外部ガス導入口(不図示)から密閉空間である容器外部内に吹き出さ せる。これにより容器外部ガスが容器外部内に導入される。そして、容器外部内は、 制御されたガス流量と排気能力のバランスによって、容器外部ガスがプラズマ化する のに適した圧力、例えば 6. 6— 665Pa程度に保たれ、安定ィ匕させる。容器内部ガス と容器外部ガスの流量は容器の容量で異なるが、例えば 50— 500sccmである。 Next, the vacuum valve 16 was opened, a gas inside the container was generated in the gas source 20 inside the container, the gas inside the container was introduced into the pipe 22, and the flow rate was controlled by the mass flow controller 19. The gas inside the container is blown out from the gas blowout port 49 through the pipe 11 and the internal electrode 9 at the earth potential. Thereby, the gas inside the container is introduced into the plastic container 7. Then, the pressure inside the plastic container 7 is maintained at a pressure suitable for turning the gas inside the container into plasma, for example, about 6.6 to 665 Pa, and stabilized by a balance between the controlled gas flow rate and the exhaust capacity. Simultaneously with this operation, the vacuum valve 34 is opened, a container external gas is generated in the container external gas generation source 37, the container external gas is introduced into the pipe 36, and the container external gas whose flow rate is controlled by the mass flow controller 35 is The gas is blown out of the container outside gas inlet (not shown) through the pipe 33 into the outside of the container, which is a closed space. Thereby, the gas outside the container is introduced into the outside of the container. Then, the inside of the container is kept at a pressure suitable for turning the gas outside the container into plasma, for example, about 6.6 to 665 Pa, by the balance between the controlled gas flow rate and the exhaust capacity, and is stabilized. The flow rates of the gas inside the container and the gas outside the container differ depending on the capacity of the container, and are, for example, 50 to 500 sccm.
[0061] 次に外部電極 3に高周波出力を供給して容器内部ガス並びに容器外部ガスをほぼ 同時にプラズマ化させてプラスチック容器の内表面又は外表面の少なくとも一方に D LC膜を成膜する。すなわち、外部電極 3には、高周波供給手段 39により RF出力 (例 えば 13.56MHz)が供給される。高周波出力は、例えば 10— 2000Wとする。これに より、外部電極 3と内部電極 9間にプラズマを着火する。このとき、プラスチック容器 7 の内部と容器外部はプラスチック容器の壁面を境界として別空間を形成しているが、 両方ともプラズマが着火する。すなわち外部電極 3に供給された高周波により容器外 部にお 、てプラズマ化し、プラズマ化した容器外部ガスを導電体として高周波がブラ スチック容器 7の壁面に導かれ、プラスチック容器 7の内部においても容器内部ガス がプラズマ化される。このとき、自動整合器 14は、出力供給している電極全体からの 反射波が最 /J、になるように、インダクタンス 、キャパシタンス Cによってインピーダン スを合わせている。これによつて、原料ガスを満たした空間内で炭化水素系プラズマ が発生し、プラスチック容器 7の内表面又は外表面の少なくとも一方に DLC膜が成 膜される。このとき、 2次電子放出層 81、 82がプラズマにさらされることによって 2次電 子を放出し、容器外部のプラズマ密度及び容器内部のプラズマ密度が共に上昇す る。容器外部のプラズマ密度の上昇により、プラスチック容器の壁面に高い自己バイ ァス電圧が力かることとなる。そして成膜速度が大きく且つ膜は緻密となる。またこの とき、容器内部のプラズマ密度の上昇は、成膜速度の高速化に寄与する。成膜速度 は 2次電子放出層を設けた場合 (例えば 200— 500 AZ秒)では、 2次電子放出層を 設けな力つた場合 (例えば 100 AZ秒)と比較して、成膜速度が 2— 5倍に向上して いた。このときの成膜時間は数秒程度と短いものとなる。次に、高周波供給手段 39か らの RF出力を停止し、プラズマを消滅させて DLC膜の成膜を終了させる。ほぼ同時 に真空バルブ 16及び真空バルブ 34を閉じて容器内部ガス及び容器外部ガスの供 給を停止する。 Next, a high-frequency output is supplied to the external electrode 3 so that the gas inside the container and the gas outside the container are almost simultaneously turned into plasma to form a DLC film on at least one of the inner surface and the outer surface of the plastic container. That is, an RF output (for example, 13.56 MHz) is supplied to the external electrode 3 by the high-frequency supply unit 39. The high frequency output is, for example, 10-2000W. As a result, plasma is ignited between the external electrode 3 and the internal electrode 9. At this time, the inside of the plastic container 7 and the outside of the container form a separate space with the wall surface of the plastic container as a boundary, but plasma is ignited in both cases. That is, plasma is generated outside the container by the high frequency supplied to the external electrode 3, and the high frequency is guided to the wall surface of the plastic container 7 using the plasma-contained external gas as a conductor, and the container is also formed inside the plastic container 7. The internal gas is turned into plasma. At this time, the automatic matching unit 14 adjusts the impedance by the inductance and the capacitance C so that the reflected wave from the entire electrode supplying the output becomes the maximum / J. As a result, hydrocarbon-based plasma Is generated, and a DLC film is formed on at least one of the inner surface and the outer surface of the plastic container 7. At this time, the secondary electron emission layers 81 and 82 emit secondary electrons by being exposed to plasma, and both the plasma density outside the container and the plasma density inside the container increase. As the plasma density increases outside the container, a high self-bias voltage is applied to the wall of the plastic container. Then, the deposition rate is high and the film is dense. At this time, an increase in the plasma density inside the container contributes to an increase in the deposition rate. When the secondary electron emitting layer is provided (for example, 200 to 500 AZ seconds), the film forming speed is lower than that when the secondary electron emitting layer is not provided (for example, 100 AZ seconds). — 5 times better. The film formation time at this time is as short as about several seconds. Next, the RF output from the high frequency supply means 39 is stopped, the plasma is extinguished, and the formation of the DLC film is completed. At about the same time, the vacuum valves 16 and 34 are closed to stop the supply of the gas inside the container and the gas outside the container.
[0062] 次に、プラスチック容器 7の内部及び容器外部内に残存した容器内部ガス又は容 器外部ガスを除くために、真空バルブ 18,40を開き、これらのガスを真空ポンプ 21,2 5によって排気する。その後、真空バルブ 18,40を閉じ、排気を終了させる。このとき のプラスチック容器 7の内部内と容器外部内の圧力はそれぞれ 6.6— 665Paである。 この後、真空バルブ 17,31を開く。これにより、空気が蓋 5内の空間 23並びにプラス チック容器 7の内部に入り、また並列して空気が容器外部内の空間に入り、成膜チヤ ンバー 6内が大気開放される。 Next, in order to remove the gas inside the container or the gas outside the container remaining inside the plastic container 7 and inside the container, the vacuum valves 18 and 40 are opened, and these gases are pumped by the vacuum pumps 21 and 25. Exhaust. Thereafter, the vacuum valves 18 and 40 are closed, and the evacuation is terminated. At this time, the pressures inside the plastic container 7 and outside the container are 6.6-665 Pa, respectively. Thereafter, the vacuum valves 17, 31 are opened. As a result, air enters the space 23 inside the lid 5 and the inside of the plastic container 7, and air enters the space inside the container in parallel, and the inside of the film forming chamber 6 is opened to the atmosphere.
[0063] 次に外部電極 3の下部外部電極 1が上部外部電極 2から取り外された状態とする。 Next, assume that the lower external electrode 1 of the external electrode 3 is detached from the upper external electrode 2.
上部外部電極 2内の空間に収容されているプラスチック容器 7を上部外部電極 2の下 側から取り出す。なお、蓋 5と外部電極 3とを取り外して、外部電極 3に装着されてい るプラスチック容器 7を取り外しても良い。 The plastic container 7 housed in the space inside the upper external electrode 2 is taken out from below the upper external electrode 2. Alternatively, the lid 5 and the external electrode 3 may be removed, and the plastic container 7 attached to the external electrode 3 may be removed.
[0064] 次に本実施形態の装置にお!ヽて、容器外部ガス、容器内部ガスとして、原料ガス 若しくは放電ガスを選択した場合の具体的形態につ!ヽて説明する。本実施形態にお いて、容器外部ガスと容器内部ガスの選択の組合せは 3通りである。これを表 1に示 す。 Next, in the apparatus of the present embodiment, a specific mode when a raw material gas or a discharge gas is selected as the container external gas or the container internal gas will be described. In the present embodiment, there are three combinations of selection of the gas outside the container and the gas inside the container. This is shown in Table 1.
[表 1] 容器外部ガス 容器内部ガス C V D成膜ェ C V D成膜ェ 程後の容器外 程後の容器内 表面の状態 表面の状態 ガス組合せ 1 放電ガス 原料ガス プラズマ表面 C V D膜成膜 改質 [table 1] Gas outside the container Gas inside the container CVD film formation After the CVD film formation Outside the container After the process Surface condition Surface condition Gas combination 1 Discharge gas Raw material gas Plasma surface CVD film reforming
ガス組合せ 2 原料ガス 放電ガス C V D膜成膜 プラズマ表面 改質 Gas combination 2 Source gas Discharge gas C V D film formation Plasma surface modification
ガス組合せ 3 原料ガス 原料ガス C V D膜成膜 C V D膜成膜 Gas combination 3 Source gas Source gas C V D film formation C V D film formation
[0065] ガス組合せ 1では、容器の内表面に CVD膜を成膜させ、一方外表面はプラズマ表 面改質を行なうことができる。特に原料ガスとして先に挙げた原料ガス、例えばァセ チレンガスを用いるとプラスチック容器の内表面にガスノ リア性を有する緻密な DLC 膜を成膜することができる。 DLC膜を容器内表面に成膜することにより、酸素、二酸 化炭素等のガスバリア性並びに水蒸気パリア性を付与し、さらに香気成分等の容器 壁面における吸着及び容器榭脂への収着を抑制することができる。一方、容器外表 面のプラズマ表面改質は次のとおりである。すなわち容器外部ガスの放電ガスとして 不活性ガスであるヘリウム又はアルゴン等の希ガスを用いるとプラスチック容器の外 表面を不活性プラズマ処理による表面粗面化を促し、ラベル等の接着性向上、イン クの印刷適性向上、静電気防止 (汚れ付着防止)を図ることができる。放電ガスとして 水素、酸素、窒素、水蒸気、アンモニアガス、 4フッ化炭素或いはこれらの混合ガスを 用いることで、反応性プラズマ処理による官能基を付与し、ラベル等の接着性向上を 図ることもできる。したがって、容器内表面と容器外表面に異なった機能を別個に付 与することができる。 [0065] In gas combination 1, a CVD film can be formed on the inner surface of the container, while the outer surface can be subjected to plasma surface modification. In particular, when the above-described raw material gas, for example, acetylene gas, is used as the raw material gas, a dense DLC film having gas nori properties can be formed on the inner surface of the plastic container. By forming a DLC film on the inner surface of the container, it imparts gas barrier properties such as oxygen and carbon dioxide, as well as water vapor barrier properties, and also suppresses adsorption of fragrance components etc. on the container wall and sorption to the container fat can do. On the other hand, the plasma surface modification of the outer surface of the container is as follows. In other words, if a rare gas such as helium or argon, which is an inert gas, is used as a discharge gas for the external gas of the container, the outer surface of the plastic container is roughened by an inert plasma treatment, thereby improving the adhesiveness of a label or the like and improving the ink. Printability and static electricity prevention (dirt adhesion prevention). By using hydrogen, oxygen, nitrogen, water vapor, ammonia gas, carbon tetrafluoride, or a mixed gas thereof as a discharge gas, it is possible to impart functional groups by reactive plasma treatment and improve the adhesion of labels and the like. . Therefore, different functions can be separately provided to the inner surface of the container and the outer surface of the container.
[0066] ガス組合せ 2では、容器外表面に CVD膜を成膜させ、一方、内表面はプラズマ表 面改質を行なうことができる。原料ガスとして先に挙げた原料ガス、例えばアセチレン ガスを用いると、容器外表面に DLC膜を成膜することができる。容器外表面に成膜し た DLC膜によって、ガスパリア性を確保することが可能となる。さらに静摩擦係数の 低下を実現し、外面擦り傷防止を図ることも可能となる。一方、容器内表面のプラズ マ表面改質は次のとおりである。すなわち容器内部ガスの放電ガスとしてヘリウム、ァ ルゴン、酸素、窒素などを使用すると微生物の殺菌を図ることができる。この殺菌作 用はプラズマ活性種のみによるものでなぐプラズマ力も放射される紫外線によるとこ ろも大きい。放電ガスとして窒素、酸素、二酸ィ匕炭素或いはフッ素若しくはこれらの混 合ガスを用いることで反応性プラズマ処理による極性を導入して容器内表面の濡れ 性向上を図ることもできる。 [0066] In gas combination 2, a CVD film can be formed on the outer surface of the container, while the inner surface can be subjected to plasma surface modification. When the above-mentioned source gas, for example, acetylene gas, is used as the source gas, a DLC film can be formed on the outer surface of the container. The gas barrier property can be ensured by the DLC film formed on the outer surface of the container. Furthermore, it is possible to realize a reduction in the coefficient of static friction and to prevent external scratches. On the other hand, the plasma surface modification of the inner surface of the container is as follows. That is, microorganisms can be sterilized by using helium, argon, oxygen, nitrogen or the like as the discharge gas of the gas inside the container. This disinfection action is due to only the plasma activated species, and the plasma power is also radiated. Loud. By using nitrogen, oxygen, carbon dioxide, fluorine or a mixed gas thereof as a discharge gas, it is possible to improve the wettability of the inner surface of the container by introducing a polarity by reactive plasma treatment.
[0067] ガス組合せ 3では、容器内表面及び容器外表面ともに CVD膜を成膜させることが できる。原料ガスとして先に挙げた原料ガス、例えばアセチレンガスを用いると容器の 内表面及び外表面にガスノリア性を有する緻密な DLC膜を成膜することができる。 プラスチック容器の両壁面にガスノリア性の DLC膜を成膜することで、超高ガスバリ ァ性のプラスチック容器を製造することができる。また、両壁面にてガスバリア性を確 保するため DLC膜の膜厚を小さくすることが可能となり、成膜時間の短縮を図ること ができる。さらに、容器の外表面に DLC膜が成膜されたことにより、静摩擦係数の低 下を図り外面擦り傷防止を図ることが可能となる。 [0067] With gas combination 3, a CVD film can be formed on both the inner surface of the container and the outer surface of the container. When the above-mentioned raw material gas, for example, acetylene gas, is used as the raw material gas, a dense DLC film having gas noria property can be formed on the inner surface and the outer surface of the container. By forming a gas noria DLC film on both walls of a plastic container, a plastic container with an ultra-high gas barrier can be manufactured. In addition, it is possible to reduce the thickness of the DLC film in order to ensure gas barrier properties on both wall surfaces, thereby shortening the film formation time. Furthermore, since the DLC film is formed on the outer surface of the container, it is possible to reduce the coefficient of static friction and to prevent scratches on the outer surface.
(容器内部のみプラズマ着火型装置の実施形態) (Embodiment of plasma ignition type device only inside the container)
[0068] 図 6は、本実施形態に係る CVD成膜装置の第 3実施形態の基本構成の関係を示 した概念図である。本実施形態に係る CVD成膜装置は、プラスチック容器 7を収容し 得る空所 80を有し、真空チャンバ一を兼用する外部電極 3と、外部電極 3と絶縁状態 で、プラスチック容器 7の内部に挿脱可能に配置される内部電極 9と、プラズマ化させ るための原料ガスをプラスチック容器 7の内部に導入する容器内部ガス導入手段 41 と、外部電極 3に高周波を供給する高周波供給手段 39と、を備える。外部電極 3と蓋 5から成膜チャンバ一 6が構成され、密閉可能な真空室を形成する。第 3実施形態に 係る CVD成膜装置は、プラズマ導電体としての容器外部ガスを導入しな ヽタイプの 装置であるため、外部電極 3の空所 80の壁面は、プラスチック容器 7の収容時にブラ スチック容器 7の外表面とほぼ接する相似形状とする。 FIG. 6 is a conceptual diagram showing the relationship between the basic configuration of the third embodiment of the CVD film forming apparatus according to the present embodiment. The CVD film forming apparatus according to the present embodiment has a space 80 in which the plastic container 7 can be accommodated, the external electrode 3 also serving as a vacuum chamber, and the external electrode 3 insulated from the plastic container 7. An internal electrode 9 that can be inserted and removed, a container internal gas introducing means 41 for introducing a raw material gas to be converted into plasma into the plastic container 7, and a high frequency supply means 39 for supplying high frequency to the external electrode 3. , Is provided. A film forming chamber 16 is composed of the external electrode 3 and the lid 5, and forms a vacuum chamber that can be sealed. Since the CVD film forming apparatus according to the third embodiment is of a type that does not introduce a gas outside the container as a plasma conductor, the wall surface of the space 80 of the external electrode 3 is covered with the plastic container 7 when the plastic container 7 is accommodated. It has a similar shape almost in contact with the outer surface of the stick container 7.
[0069] 第 3実施形態に係る CVD成膜装置では、図 3、図 4で示した第 1実施形態での装 置のように外部電極 3の外壁面に永久磁石或いは誘導コイルを周設しても良 ヽ。これ により容器内部のプラズマ密度を上げることが好ましい。 In the CVD film forming apparatus according to the third embodiment, a permanent magnet or an induction coil is provided around the outer wall surface of the external electrode 3 as in the apparatus according to the first embodiment shown in FIGS.良Thereby, it is preferable to increase the plasma density inside the container.
[0070] 第 1実施形態と同様に外部電極 3は、上部外部電極 2と下部外部電極 1とに分かれ た構造を有し、また、内部電極 9と外部電極 3との絶縁性を確保するため、蓋 5は絶縁 部材で形成されている。絶縁部材 10で内部電極 9を支持させている。さらに、蓋 5に 設けた空間 23及び口部開口部 52を通して、外部電極 3の空所 80に内部電極 9が差 し込まれている。内部電極 9の先端は、空所 80内に収容されたプラスチック容器 7の 内部に配置される。 [0070] As in the first embodiment, the external electrode 3 has a structure divided into an upper external electrode 2 and a lower external electrode 1, and is used to ensure insulation between the internal electrode 9 and the external electrode 3. The lid 5 is formed of an insulating member. The internal electrode 9 is supported by the insulating member 10. In addition, on lid 5 The internal electrode 9 is inserted into the space 80 of the external electrode 3 through the provided space 23 and the mouth opening 52. The tip of the internal electrode 9 is arranged inside the plastic container 7 housed in the space 80.
[0071] 内部電極 9は第 1実施形態と同様の構成をとり、また内部電極 9の表面全体若しく は表面の一部に、内部電極 9の電極材料よりも 2次電子放出係数が大きい材料から なる 2次電子放出層 82を設ける。これにより、第 2実施形態に係る CVD成膜装置に おいてもプラズマ密度が上がる。これにより成膜速度が高速化する。 2次電子放出層 82の材料、コーティング態様及びコーティング方法は実施形態 1と同様である。 2次 電子放出層が MgO等のアルカリ土類金属系酸ィ匕物である場合には、成膜チャンバ 一 6の大気開放中は、乾燥窒素ガスで 2次電子放出層をブローする乾燥空気送風手 段 (不図示)を設けることが好ま 、。 The internal electrode 9 has the same configuration as that of the first embodiment, and a material having a larger secondary electron emission coefficient than the electrode material of the internal electrode 9 is provided on the entire surface or a part of the surface of the internal electrode 9. A secondary electron emission layer 82 made of This increases the plasma density in the CVD film forming apparatus according to the second embodiment. This increases the film forming speed. The material, coating mode, and coating method of the secondary electron emission layer 82 are the same as those in the first embodiment. If the secondary electron-emitting layer is made of alkaline earth metal oxide such as MgO, dry air blowing the secondary electron-emitting layer with dry nitrogen gas should be used while the deposition chamber 16 is open to the atmosphere. It is preferable to provide a means (not shown).
[0072] 容器内部ガス導入手段 41は第 1実施形態と同様の構成をとり、容器内部に第 1実 施形態と同様の原料ガスが供給される。高周波供給手段 39、容器内部の排気系統 を構成する排気配管 13、真空ポンプ 21及び排気ダクト 29も第 1実施形態と同様の 構成をとる。 The container internal gas introducing means 41 has the same configuration as in the first embodiment, and the same source gas as in the first embodiment is supplied into the container. The high-frequency supply means 39, the exhaust pipe 13 constituting the exhaust system inside the container, the vacuum pump 21, and the exhaust duct 29 also have the same configuration as in the first embodiment.
[0073] 第 3実施形態に係る CVD成膜装置を使用して、 CVD膜コーティングプラスチック 容器を製造するときは、容器内部にのみ原料ガスを供給し、原料ガスをプラズマ化し て成膜を行なう。容器内部にプラズマを発生させる操作に関しては第 1実施形態に 係る CVD成膜装置の場合と同様である。 2次電子放出層 82がプラズマにさらされる ことによって 2次電子を放出し、容器内部のプラズマ密度が上昇する。これにより成膜 速度が大きくなる。成膜速度は 2次電子放出層を設けた場合 (例えば 200— 500 A Z秒)では、 2次電子放出層を設けな力つた場合 (例えば 100 AZ秒)と比較して、成 膜速度が 2— 5倍に向上していた。 When manufacturing a CVD film-coated plastic container using the CVD film forming apparatus according to the third embodiment, a raw material gas is supplied only inside the container, and the raw material gas is turned into plasma to form a film. The operation for generating plasma inside the container is the same as that of the CVD film forming apparatus according to the first embodiment. When the secondary electron emitting layer 82 is exposed to plasma, secondary electrons are emitted, and the plasma density inside the container increases. This increases the deposition rate. When the secondary electron emission layer is provided (for example, 200 to 500 AZ seconds), the deposition rate is 2 times lower than when the secondary electron emission layer is not provided (for example, 100 AZ seconds). — 5 times better.
[0074] 第 1一 3の実施形態では、内部に薄膜を成膜する容器として飲料用の PETボトルを 用いて!/、るが、他の用途に使用される容器を用いることも可能である。 [0074] In the first to thirteenth embodiments, a PET bottle for beverage is used as a container for forming a thin film inside the container! /, But a container used for other purposes may be used. .
[0075] また、第 1一 3の実施形態では、 CVD成膜装置で成膜する薄膜として DLC膜又は Si含有 DLC膜を挙げているが、容器内に他の薄膜を成膜する際に上記成膜装置を 用いることも可能である。 [0076] DLC膜の膜厚は 0. 003— 5 μ mとなるように形成する。 In the first to thirteenth embodiments, a DLC film or a Si-containing DLC film is used as a thin film to be formed by a CVD film forming apparatus. It is also possible to use a film forming apparatus. The DLC film is formed to have a thickness of 0.003 to 5 μm.
Claims
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| JP2003-349190 | 2003-10-08 | ||
| JP2003349190A JP2005113202A (en) | 2003-10-08 | 2003-10-08 | Plasma cvd film deposition system |
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| AT515917B1 (en) * | 2014-11-24 | 2016-01-15 | Mario Paul Stojec | METHOD AND DEVICE FOR THE INTERNAL COATING OF PRESSURE TANKS |
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| JP4840655B2 (en) * | 2006-08-08 | 2011-12-21 | 地方独立行政法人山口県産業技術センター | Plasma treatment apparatus and substrate surface treatment method |
| JP5032080B2 (en) * | 2006-09-29 | 2012-09-26 | 三菱商事プラスチック株式会社 | Gas barrier plastic container manufacturing apparatus and manufacturing method thereof |
| JP5078903B2 (en) * | 2006-10-27 | 2012-11-21 | 株式会社アルバック | Method and apparatus for manufacturing plasma display panel |
| DE102008037159A1 (en) | 2008-08-08 | 2010-02-11 | Krones Ag | Apparatus and method for the plasma treatment of hollow bodies |
| US9133546B1 (en) * | 2014-03-05 | 2015-09-15 | Lotus Applied Technology, Llc | Electrically- and chemically-active adlayers for plasma electrodes |
| CN107201309B (en) | 2016-03-16 | 2021-03-09 | 洛阳华清天木生物科技有限公司 | Novel plasma mutation breeding device |
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| AT515917A4 (en) * | 2014-11-24 | 2016-01-15 | Mario Paul Stojec | METHOD AND DEVICE FOR THE INTERNAL COATING OF PRESSURE TANKS |
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