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WO2005003450A1 - Process for production of aliphatic polyester composition, pulp and cellulosic fiber to be used therein, and process for microfibrillation thereof - Google Patents

Process for production of aliphatic polyester composition, pulp and cellulosic fiber to be used therein, and process for microfibrillation thereof Download PDF

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Publication number
WO2005003450A1
WO2005003450A1 PCT/JP2004/009720 JP2004009720W WO2005003450A1 WO 2005003450 A1 WO2005003450 A1 WO 2005003450A1 JP 2004009720 W JP2004009720 W JP 2004009720W WO 2005003450 A1 WO2005003450 A1 WO 2005003450A1
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WIPO (PCT)
Prior art keywords
aliphatic
acid
aliphatic polyester
polyester composition
producing
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Ceased
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PCT/JP2004/009720
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French (fr)
Japanese (ja)
Inventor
Hiroyuki Yano
Kazunori Yano
Yuko Motegi
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Kimura Chemical Plants Co Ltd
Kansai Technology Licensing Organization Co Ltd
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Kimura Chemical Plants Co Ltd
Kansai Technology Licensing Organization Co Ltd
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Publication of WO2005003450A1 publication Critical patent/WO2005003450A1/en
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/02Polyesters derived from dicarboxylic acids and dihydroxy compounds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/002Methods
    • B29B7/007Methods for continuous mixing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • B29B7/726Measuring properties of mixture, e.g. temperature or density
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/58Component parts, details or accessories; Auxiliary operations
    • B29B7/72Measuring, controlling or regulating
    • B29B7/728Measuring data of the driving system, e.g. torque, speed, power, vibration
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/823Temperature control
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/82Heating or cooling
    • B29B7/826Apparatus therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/80Component parts, details or accessories; Auxiliary operations
    • B29B7/88Adding charges, i.e. additives
    • B29B7/90Fillers or reinforcements, e.g. fibres
    • B29B7/92Wood chips or wood fibres
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/395Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders
    • B29C48/40Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die using screws surrounded by a cooperating barrel, e.g. single screw extruders using two or more parallel screws or at least two parallel non-intermeshing screws, e.g. twin screw extruders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/25Component parts, details or accessories; Auxiliary operations
    • B29C48/36Means for plasticising or homogenising the moulding material or forcing it through the nozzle or die
    • B29C48/50Details of extruders
    • B29C48/505Screws
    • B29C48/625Screws characterised by the ratio of the threaded length of the screw to its outside diameter [L/D ratio]
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L67/00Compositions of polyesters obtained by reactions forming a carboxylic ester link in the main chain; Compositions of derivatives of such polymers
    • C08L67/04Polyesters derived from hydroxycarboxylic acids, e.g. lactones
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B7/00Mixing; Kneading
    • B29B7/30Mixing; Kneading continuous, with mechanical mixing or kneading devices
    • B29B7/34Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices
    • B29B7/38Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary
    • B29B7/46Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft
    • B29B7/48Mixing; Kneading continuous, with mechanical mixing or kneading devices with movable mixing or kneading devices rotary with more than one shaft with intermeshing devices, e.g. screws
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29KINDEXING SCHEME ASSOCIATED WITH SUBCLASSES B29B, B29C OR B29D, RELATING TO MOULDING MATERIALS OR TO MATERIALS FOR MOULDS, REINFORCEMENTS, FILLERS OR PREFORMED PARTS, e.g. INSERTS
    • B29K2067/00Use of polyesters or derivatives thereof, as moulding material
    • B29K2067/04Polyesters derived from hydroxycarboxylic acids
    • B29K2067/046PLA, i.e. polylactic acid or polylactide
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L1/00Compositions of cellulose, modified cellulose or cellulose derivatives
    • C08L1/02Cellulose; Modified cellulose
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2203/00Applications
    • C08L2203/12Applications used for fibers

Definitions

  • the present invention is used in the field of household goods and packaging materials, and after being disposed of, is biologically decomposed by microorganisms in a natural environment such as in soil, and finally is completely dissolved in carbon dioxide gas and water.
  • a method for industrially producing a high-strength, high-rigidity aliphatic polyester composition, which is an environmentally friendly, biodegradable aliphatic polyester composition which is degraded The present invention relates to a treated pulp and / or a cellulosic fiber and a microfibrillating method thereof.
  • JP-A-06-345944 and JP-A-2002-292608 disclose that a pulp or a cellulosic fiber is dispersed in a biodegradable resin to obtain a biodegradable composite material having excellent rigidity. It states that it can.
  • a composite material composed of a thermoplastic resin and a fiber is controlled by an aspect ratio of a fiber dispersed in the material such as mechanical strength.
  • a method of forming microfibrils utilizing the hydrophilicity characteristic of pulp or cellulosic fibers is disclosed in Japanese Patent Publication Nos. 48-6641 and 50-38720. It is described in the gazette, where the pulp is highly and repeatedly ground or beaten with a refiner or a homogenizer to obtain microfibrillated cellulose fibers.
  • the present invention does not require complicated pretreatment of a biodegradable resin or fine fibers of pulp, and employs a general-purpose kneading means to uniformly and finely disperse a fiber component in a resin component.
  • a general-purpose kneading means to uniformly and finely disperse a fiber component in a resin component.
  • Another object of the present invention is to provide a pulp and a cellulosic fiber used in this method and a method for microfibrillating the same.
  • an aliphatic polyester composition of the present invention (a) an aliphatic polyester obtained by reacting (b) an aliphatic dicarboxylic acid and / or a derivative thereof with an aliphatic diol (A) l-99% by weight of a resin component consisting of 100% by weight and 99-0% by weight of polylactic acid (B), and a pre-treated pulp and / or cell opening having damaged outer layers of primary and secondary walls. 99-0.1 part by weight of the fiber component comprising the staple fiber (C) is melt-kneaded in the presence of the cellulose amorphous region swelling agent (D). However, the total amount of the resin component and the fiber component shall be 100 parts by weight.
  • aliphatic means “aliphatic” in a broad sense including “alicyclic”.
  • the aliphatic polyester (A) is obtained by reacting (a) an aliphatic diol, (b) an aliphatic dicarboxylic acid and / or a derivative thereof, and ( c ) a bifunctional aliphatic hydroxycarboxylic acid and Z or a derivative thereof. It may be obtained by performing the above.
  • the present inventors have found that a pulp and / or a cellulosic fiber in which a primary wall and a secondary wall outer layer have been damaged by pretreatment are subjected to a general-purpose melt-kneading method which does not require pretreatment of a resin component. Microfine fibril-like cellulose fibers are uniformly and finely dispersed in the resin component; thus, a high-rigidity and high-strength composite material can be obtained by a general-purpose molding method. [0010] In the conventional plant fiber / biodegradable resin composite member as described above, the biodegradable resin is preliminarily pulverized or fine fiber in order to uniformly disperse the fiber component in the biodegradable resin. And a great deal of labor was required for the pretreatment for this purpose. In addition, complicated operations were necessary for kneading, molding, and subsequent drying.
  • microfibrillation has been performed by repeatedly grinding or beating the fiber component.
  • the microfibrillation of the fiber component requires complicated operations and a great deal of labor in the presence of moisture.
  • the microfibrillated fiber since the microfibrillated fiber is in a slurry state, it must be handled. It is difficult and the supply to the kneader is not always easy.
  • Pre-microfibrillated fibers are less likely to form frogs (agglomerates) during kneading with the resin and to quickly become high aspect ratio fibers.
  • Such a simple pretreatment that does not require a great deal of labor for the pretreatment operation, or a general-purpose kneading means that does not require a special kneading means, enables the fiber component to be contained in the resin component.
  • the present inventors have studied a method of uniformly and finely dispersing the particles. Pulp and / or cellulosic fibers that have been subjected to a simple pretreatment of damaging the outer layers of the primary and secondary walls are melt-kneaded with the resin component in the presence of a cellulose amorphous region swelling agent. It was found that the fiber component was disintegrated into microfibrils, and was uniformly and finely dispersed in the resin component.
  • pulp and / or cellulosic fibers whose primary and secondary wall outer layers have been damaged by pretreatment are easily defibrated during melt-kneading and are finely dispersed uniformly in the molten resin. Is done.
  • the pulp and / or cellulosic fiber which only damage the outer layers of the primary wall and the secondary wall are easy to handle and kneaded smoothly with the resin.
  • the pulp and the cellulosic fiber of the present invention have damaged primary and secondary wall outer layers, and are used in a method for producing such an aliphatic polyester composition.
  • the pulp formed by damaging the outer layers of the primary wall and the secondary wall is kneaded in the presence of a swelling agent for the amorphous cellulose region to dissolve the fiber component.
  • a swelling agent for the amorphous cellulose region to dissolve the fiber component.
  • the primary wall and the secondary wall outer layer The fiber component is fibrillated by kneading the cellulosic fiber formed by scratching in the presence of the cellulose amorphous region swelling agent.
  • the fiber component is simply subjected to a simple pretreatment, which does not require a complicated pretreatment step of the resin component.
  • a simple pretreatment which does not require a complicated pretreatment step of the resin component.
  • a high-strength, high-rigidity fiber / biodegradable resin composite molded article can be manufactured using a general-purpose thermoplastic resin kneading means and molding means.
  • INDUSTRIAL APPLICABILITY The present invention can be applied to injection molding equipment for general-purpose thermoplastic resin, extrusion molding of films, sheets, and the like, thereby improving production efficiency and reducing production costs.
  • FIG. 1 is a schematic perspective view showing a laminated structure of pulp and cellulosic fibers.
  • FIG. 2a is an electron micrograph showing the morphology of the pretreated pulp used in the examples
  • FIG. 2b is an electron micrograph showing the morphology of the pulp without pretreatment used in the comparative example.
  • FIG. 3a is an electron micrograph showing the morphology of the fiber component in the composition obtained in Example 2
  • FIG. 3b is the morphology of the fiber component in the composition obtained in Comparative Example 2. It is an electron microscope photograph shown.
  • the aliphatic polyester (A) used in the present invention comprises, under polyester production conditions, (a) an aliphatic diol, (b) an aliphatic dicarboxylic acid and / or a functional derivative thereof, and (c) It is obtained by reacting a bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof, and is preferably obtained by performing this reaction in the presence of a germanium catalyst.
  • the (a) aliphatic diol (including alicyclic diol) used in the present invention has two hydroxyl groups.
  • the preferred specific examples thereof are those represented by the following general formula (I): [0022] HO-R-OH (I)
  • R 1 is a divalent aliphatic hydrocarbon group, preferably an aliphatic hydrocarbon group having 211 carbon atoms, particularly preferably an aliphatic hydrocarbon group having 2 to 6 carbon atoms.
  • R 1 may have a branched chain and may be a cycloalkylene group.
  • R 1 is preferably — (CH 2) n — (only
  • n represents an integer of 2-11, preferably an integer of 26. ).
  • the aliphatic diol is preferably 1,4-butanediol.
  • aliphatic dicarboxylic acids including alicyclic dicarboxylic acids
  • / or derivatives thereof used in the present invention are those represented by the following general formula (II), or those having a lower carbon number of 114. Forces such as alkyl esters or their anhydrides are not limited thereto.
  • R 2 is a direct bond or a divalent aliphatic hydrocarbon group, preferably a divalent aliphatic hydrocarbon having 211 to 11 carbon atoms, and particularly preferably a divalent aliphatic hydrocarbon having 2 to 6 carbon atoms.
  • Group. R 2 may have a branched chain or may be a cycloalkylene group.
  • R 2 is preferably — (CH 2) m — (where m represents an integer of 0 or 11-11, preferably an integer of 0 or 116)
  • aliphatic dicarboxylic acid examples include oxalic acid, succinic acid, dataric acid, adipic acid, sebacic acid, suberic acid, dodecane diacid, and the like.
  • Anhydrides but are not limited thereto.
  • aliphatic dicarboxylic acid and / or its derivative may be succinic acid or succinic anhydride, or a mixture of these with adipic acid. Preferably, there is.
  • the (c) bifunctional aliphatic hydroxycarboxylic acid (including alicyclic hydroxycarboxylic acid) and / or a derivative thereof which can be used in the present invention includes one hydroxyl group in the molecule.
  • an aliphatic hydroxycarboxylic acid corresponding to an aliphatic hydroxycarboxylic acid unit of the following general formula (II) is preferable, and Preferable are lower alkyl esters having 14 to 14 carbon atoms or intramolecular esters thereof.
  • R 3 is a divalent aliphatic hydrocarbon group, preferably a divalent aliphatic hydrocarbon group having 1 to 11 carbon atoms, more preferably a divalent aliphatic hydrocarbon group having 16 carbon atoms. is there.
  • R 3 may be a cycloalkylene group, but is preferably a chain hydrocarbon group.
  • the term “chain” includes not only “linear” but also “branched”.
  • the bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof is more preferably one in which a hydroxyl group and a carboxy group are bonded to one carbon atom, and represented by the following general formula (IV) Those represented are preferred.
  • the use of a bifunctional aliphatic hydroxycarboxylic acid represented by the following general formula (IV) or a derivative thereof is particularly preferable because the polymerization rate increases.
  • a is 0 or an integer of 1 or more, preferably 0 or 110, more preferably 0 or 115.
  • the bifunctional aliphatic hydroxycarboxylic acid include lactic acid, glycolic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxy_n_butyric acid, 2-hydroxy-3,3-dimethylbutyric acid, Ratantones such as 2-hydroxy-3-methylbutyric acid, 2-methyllactic acid, 2-hydroxycaproic acid, or ryprotonate may be used. These may be used alone or as a mixture of two or more.
  • any of the D-form, L-form, and racemic form may be a solid, liquid, or aqueous solution.
  • lactic acid and an aqueous solution thereof which are particularly remarkable in increasing the polymerization rate during use and are easily available are preferred.
  • Lactic acid is generally commercially available in 50%, 70%, and 90% aqueous solutions, and is easily available. By using lactic acid, the compatibility between the aliphatic polyester (A) and the polylactic acid (B) can be enhanced.
  • the aliphatic polyester (A) used in the present invention comprises the above components (a) and (b) and, if necessary, further the component (c), under the polyester formation conditions, preferably in the presence of a catalyst comprising a germanium compound. It is produced by the following reaction method.
  • the amount of (a) the aliphatic diol used is (b) a force that is substantially equimolar to the aliphatic dicarboxylic acid and / or a derivative thereof.
  • the aliphatic diol (a) is used in an excess of 1 to 50 mol, preferably 5 to 30 mol per 100 mol of the aliphatic dicarboxylic acid and / or a derivative thereof (b).
  • the amount of the (c) bifunctional aliphatic hydroxycarboxylic acid and / or the derivative thereof is determined based on (b) 100 mol of the aliphatic dicarboxylic acid and / or a derivative thereof. It is preferably 0.04 to 60 monoles, preferably f to 1 to 20 monoles, and more preferably f to 3 to 10 monoles. (c) If the amount of the bifunctional aliphatic oxycarboxylic acid and Z or a polymer thereof is less than this range, it is difficult to obtain a high molecular weight aliphatic polyester which is less likely to exhibit the effect of improving the polymerization reactivity by using this. If it exceeds this range, the heat resistance and strength become insufficient.
  • the timing of adding the bifunctional aliphatic hydroxycarboxylic acid and Z or a derivative thereof is not particularly limited as long as it is before the ester formation reaction.
  • Raw material preparation in the state of being dissolved in acid and / or derivative solution Preferred is a method in which the catalyst is added during the reaction or during the esterification reaction, or a method in which the catalyst is added at the same time as the catalyst is added at the time of charging the raw materials.
  • the production of the aliphatic polyester (A) used in the present invention is preferably carried out in the presence of a germanium compound-based catalyst using the above raw materials.
  • the germanium compound-based catalyst used may be one composed of only one kind of germanium compound or may be one composed of two or more kinds. Also, one or more kinds of germanium compound may be used. Any known catalyst that can be used for the production of polyester, for example, a metal compound catalyst that is soluble in a reaction system such as titanium, antimony, tin, magnesium, zinc, and calcium can be used.
  • a metal compound catalyst that is soluble in a reaction system such as titanium, antimony, tin, magnesium, zinc, and calcium
  • the germanium compound for example, an organic germanium compound such as tetraalkoxygermanium, or an inorganic germanium compound such as germanium oxide or germanium chloride is particularly preferable. From the viewpoint of price and availability, germanium oxide, tetraethoxygermanium, tetrabutoxygermanium and the like are preferable.
  • the amount of these catalysts used is generally 0.001 to 3% by weight, more preferably 0.005 to 1.5% by weight, based on the amount of monomer used, that is, the total amount of components (a) to (c). %.
  • the timing of adding the catalyst is not particularly limited as long as it is before the production of the polyester, but may be added at the time of charging the raw materials or may be added at the start of reduced pressure.
  • the conditions such as temperature, time, and pressure for producing the aliphatic polyester (A) are not particularly limited as long as the aliphatic polyester (A) as a target product can be obtained.
  • polymerization time is 1 hour or more, preferably 215 hours
  • the degree of vacuum during the polycondensation reaction is 1.33 ⁇ 10 3 Pa or less, more preferably 0.27. Les, Shi preferable be selected from X 10 3 Pa follows ranges.
  • the aliphatic polyester (A) obtained in this manner has the (a) component and the (b) component as main polyester members.
  • (a) an aliphatic diol unit and (b) an aliphatic dicarboxylic acid When the molar ratio of the (functional derivative) units is substantially equal and the number of moles of all the constituent components of the aliphatic polyester copolymer is 100 moles, (c) the bifunctional aliphatic hydroxycarboxylic acid unit is as follows: Preferably it is 0.02-30 mol.
  • the bifunctional aliphatic hydroxycarboxylic acid component (c) is lactic acid
  • the compatibility between the aliphatic polyester (A) and the polylactic acid (B) can be obtained by introducing the component (c) in such a range. Is very high.
  • the number average molecular weight Mn of the aliphatic polyester (A) used in the present invention is generally from 10,000 to 300,000, usually from 30,000 to 300,000.
  • the polylactic acid ( ⁇ ) used in the present invention is not particularly limited, but the number average molecular weight required for having sufficient strength is 30,000 or more, preferably 100,000 or more.
  • the upper limit of the number average molecular weight of the polylactic acid (II) is not particularly limited, but is usually 1,000,000 or less, preferably 500,000 or less.
  • the molar ratio of L-form and D-form constituting polylactic acid ( ⁇ ) is L / D is 100 / 0—the force that can be used in all compositions of OZlOO High elastic modulus In order to obtain the above, it is preferable that the L-form is 95 mol% or more.
  • the method for producing polylactic acid (B) is not particularly limited, and examples thereof include a ring-opening polymerization method via lactide and a direct polycondensation method of lactic acid.
  • pulp and / or cellulosic fiber used in the present invention kraft pulp, chemically treated pulp of wood such as sulfite pulp, recycled pulp recycled from waste paper, artificial cellulose fiber, bacterial cellulose fiber by acetic acid bacteria, Examples thereof include cellulose fibers derived from animals such as sea squirts and those obtained by chemically modifying them. These may be used alone or in combination of two or more. Of these, pulp obtained from plant-derived wood, waste paper, and the like is preferable in terms of cost and the global environment. Representative chemical modification methods for pulp and / or cellulosic fibers include acetylation and cyanoethylation.
  • the pulp and the cellulosic fiber have a laminated structure including a primary wall 1, a secondary wall outer layer 2, a secondary wall middle layer 3, and a secondary wall inner layer 4.
  • the thin line in each layer indicates the orientation direction of the microfibrils in the cell opening.
  • the primary wall 1 of the pulp and the outer layer 2 of the secondary wall function as sheaths of the inner layers 3 and 4 in the secondary wall occupying 70-90% of the laminated structure, and the inner layer 3 in the secondary wall 3 4 is tightly united.
  • thermoplastic resin-based composite material in order to completely unravel the sheath-like hulls and microfibrillate the cellulose fibers of the aggregate, it is repeatedly milled several tens of times using a refiner and a high-pressure homogenizer. , Beating.
  • the above-mentioned pulp and / or cellulosic fiber is subjected to a mild pretreatment of damaging the outer layers of the primary and secondary walls, so that the sheath of the outermost layer is easily broken.
  • Examples of the pretreatment method include well-known refiner treatment, medium stirring mill treatment, vibration mill treatment, stone mill treatment, and the like. Refiner treatment is preferred.
  • Semi-chemical pulp obtained by mechanically processing pulp with a refiner, a grinder, or the like is also generally provided. If the pulp satisfies the water retention described below, this semi-chemical pulp can be used as pre-treated pulp. .
  • the state of damage to the outer layers of the primary wall and the secondary wall due to such pretreatment is determined by observing the morphology of the pretreated pulp and / or the cellulosic fiber using a microscope, and the water retention of the pretreated pulp and the Z or cellulosic fiber. Can be grasped.
  • the water retention is defined as the water content of a 2% by weight slurry after centrifugation at 1000 G for 15 minutes using a centrifuge.
  • X) 100% by weight, and the water retention of pulp and cellulosic fiber without pretreatment is usually 100-120%.
  • the pretreated pulp and the Z or cellulosic fibers (C) are aggregates of cellulose fibers having an average diameter of tens of ⁇ m to tens of ⁇ m.
  • the melt-kneading with the resin component by a twin-screw extruder described later results in a microfibrillated cellulose having an average diameter of several zm—0.005 xm and a length / diameter ratio (aspect ratio) of 10 or more, for example, 20-200. Is obtained.
  • This microfibrillated cellulose is branched (fibrillated) from the aggregate of the cellulose fibers and uniformly and finely dispersed in the resin component as if it were a spider web.
  • the pulp and the Z or cellulosic fibers that damage the outer layers of the primary wall and the secondary wall may be kneaded without a resin component in the presence of a cellulose amorphous region swelling agent (D) described later.
  • the fibrous component is defibrated and microfibrillated.
  • the pulp and / or cellulosic fiber thus obtained can be effectively used not only for the aliphatic polyester composition but also for various uses.
  • the cellulose amorphous region swelling agent (D) used in the present invention is a low molecular weight compound having a hydrogen bonding ability with cellulose fibers, and is a cellulose fiber aggregate or a pretreated pulp and / or a cellulosic fiber (C). It is a compound that can be impregnated and diffused into the amorphous region of cellulose fibers.
  • Specific compounds of the cellulose amorphous region swelling agent (D) include water, ethylene glycol, butylene glycol, methyl alcohol, and ethyl alcohol, and preferred are water, ethylene glycol, and methyl alcohol. . These cellulose amorphous region swelling agents (D) may be used alone or as a mixture of two or more.
  • the blending ratio of the aliphatic polyester (A), the polylactic acid (B) optionally blended, the pretreated pulp and / or the cellulose fiber (C) is determined by the proportion of the aliphatic polyester ( A): Resin component consisting of a mixture of 100-1% by weight and polylactic acid (B): 0-99% by weight per 119.9 parts by weight of pretreated pulp and / or cellulosic fiber (D) 99-0.1 parts by weight.
  • the aliphatic polyester (A) is inferior in rigidity and heat resistance to the polylactic acid (B), but is preferably a resin component because of its excellent fine dispersibility of the pretreated pulp and / or the cellulosic fiber (C).
  • the content of polylactic acid (B) is 60% by weight based on 40% by weight of the aliphatic polyester (A), and more preferably, 100% to 60% by weight of the aliphatic polyester (A) is 40% by weight of the polylactic acid (). In% by weight.
  • the form of the aliphatic polyester (A) and polylactic acid (B) may be any of granular, powdery, and fibrous, but is preferably granular.
  • Resin component total of aliphatic polyester (A) and polylactic acid (B)
  • the ratio of fiber component (pretreated pulp and Z or cellulosic fiber (C)) to 99.9 parts by weight is as follows. , 99-0.1 parts by weight.
  • the preferred compounding ratio is 95 to 3 parts by weight of the fiber component to 5 to 97 parts by weight of the resin component, and more preferably 65 to 5 parts by weight of the fiber component to 35 to 95 parts by weight of the resin component.
  • the total of the resin component and the fiber component shall be 100 parts by weight.
  • the aliphatic polyester composition according to the production method of the present invention may contain an aliphatic polyester (A), a polylactic acid (B), a pre-treated pulp and / or a polylactic acid, if necessary, as long as the effects of the present invention are not impaired.
  • Components other than the cellulosic fiber (C) for example, a lubricant, a wax, a colorant, a stabilizer, and other various additives may be blended.
  • the amount of the cellulose amorphous region swelling agent (D) used in the melt kneading with respect to the fiber component, that is, the pretreated pulp and / or the cellulosic fiber (C) may be any amount as long as it is equal to or more than the water retention of the fiber component. From the refining effect in the dispersing step described later and the separability thereafter, it is preferable that the content of the pretreated pulp and / or the cellulosic fiber (C) is 100 to 600% by weight, particularly 200,500% by weight. .
  • the resin component and the fiber component are melted and kneaded in the presence of the cellulose amorphous region swelling agent (D) using a twin-screw extruder, so that the fiber component is defibrated and the tree is extruded.
  • the aliphatic polyester composition may be produced by uniformly and finely dispersing the fiber component in the fat component.
  • twin-screw extruder used is a device used for mixing, plasticizing, and extruding a general-purpose thermoplastic resin, and the two screws can be rotated in different directions or in the same direction. Is good. Screws can be completely meshed, incompletely meshed, or non-engaged, but the completely meshed type is preferred from the viewpoint of dispersibility of fiber components. If the screw length / screw diameter ratio is 20 70, it is good. Specific twin screw extruders such as “TEX” manufactured by Nippon Steel Works, “TEM” manufactured by Toshiba Machine Co., Ltd., and rzSKj manufactured by Krupp “Werner” can be used.
  • the melt-kneading according to the present invention is preferably performed by using such a twin-screw extruder, for example, through the following step (1) or (2) by a combination of screw constitutions.
  • a resin component, a fiber component and a cellulose amorphous region swelling agent are supplied to a twin-screw extruder, and the fiber component is added to the resin component in the twin-screw extruder in the presence of the cellulose amorphous region swelling agent.
  • Defibration and dispersing ⁇ Dispersion process '' followed by melting and dispersing the fiber component in the molten resin component while further melting and finely dispersing the resin component, and then swelling the cellulose amorphous region Separation agent for cellulose amorphous region swelling agent that extrudes kneaded material while separating agent.
  • the defibrating and dispersing steps are preferably performed at a temperature of 30 to 90 ° C. Melting.
  • the dispersing step is preferably performed at a temperature of 120 to 200 ° C.
  • the temperature of the cellulose amorphous region swelling agent separation / extrusion step is preferably 120 to 200 ° C.
  • the screw rotation speed is preferably in the range of 50 to 400 rpm in all steps.
  • the screw length / screw length is required. The smaller the diameter ratio, the more preferable it is 2550.
  • a melting step in which the resin component is supplied to the twin-screw extruder and the resin component is melted in the twin-screw extruder, and thereafter, the mixture of the fiber component and the cellulose amorphous region swelling agent is biaxially extruded.
  • a fiber 'fibrillation' dispersion process in which the fiber component is fibrillated and finely dispersed in the resin component in the presence of the cellulose amorphous region swelling agent by pressure injection into the machine, and then the cellulose amorphous region swelling agent is separated And swelling agent for cellulose amorphous region extruding the kneaded material.
  • the melting step is preferably performed at a temperature of 120 to 200 ° C, and the melting 'fibrillation' dispersion step is preferably performed at a temperature of 120 to 180 ° C.
  • the swelling agent separation / extrusion step is preferably performed at a temperature of 120 to 200 ° C. and a pressure of atmospheric pressure and vacuum.
  • the screw rotation speed is preferably in the range of 50 to 400 rpm in all the steps.
  • a mixture of the cellulose amorphous region swelling agent (D) and the fiber component is injected under pressure into a molten resin component at atmospheric pressure of a few MPa using a pump. It is preferable to further perform melting, defibration, and fine dispersion without separating the cellulose amorphous region swelling agent (D).
  • the ratio of the screw length Z to the screw diameter is preferably 30 to 70.
  • the injection of the cellulose amorphous region swelling agent (D) into the twin-screw extruder is premixed with the fiber component and supplied in a liquid state by a pump.
  • the cellulose amorphous region swelling agent (D) may be supplied alone in a liquid form.
  • the melt-kneading step may be performed under pressure to prevent evaporation of the cellulose amorphous region swelling agent (D).
  • a cellulose amorphous region swelling agent (D) can be added by a pressure pump during the melting step of the resin component. After the melt-kneading, the pressure is released, and the pressure is further reduced, whereby the cellulose amorphous region swelling agent (D) can be separated.
  • the aliphatic polyester composition extruded and granulated in this way does not require a drying step, and only has a preliminary drying for separating water adhering to the surface before molding, which is essential for the polyester resin. Can be used for molding power.
  • the properties of the obtained aliphatic polyester composition that is, the composite material in which the fiber component is uniformly and finely dispersed in the resin component, largely depends on the form of the fiber component dispersed in the resin component. It is preferable that microfibrils are formed, rather than the aggregates.
  • the resin component and the fiber component are melt-kneaded, preferably using a twin-screw extruder, in the presence of the cellulose amorphous region swelling agent (D), the resin component becomes As a mixing and kneading medium for aliphatic polyester (A) and polylactic acid (B), fiber components can be defibrated and uniformly finely dispersed in resin components with good mixing and kneading properties. .
  • the cellulose amorphous region swelling agent (D) reduces the cohesive force between cellulose microfibrils in such a melt-kneading step, and causes the aggregate of cellulose fibers to become microscopic.
  • any method similar to the method for molding a usual thermoplastic resin composition can be applied. Specifically, injection molding, extrusion molding, hollow molding, foam molding and the like can be employed.
  • the aliphatic polyester composition according to the present invention has sufficient rigidity and mechanical strength and can be subjected to various molding processes such as extrusion molding and injection molding, so that it can be used for household goods, various packaging materials, and the like. It can be suitably used for molded articles for a wide range of uses. After use and disposal, it is biodegraded, which is effective in reducing waste and protecting the environment.
  • Injection molded product is conditioned at 23 ° C, 50% relative humidity, 24 hours, and complies with JIS K 7203 Then, the three-point bending rigidity and the breaking strength were measured.
  • the injection molded product was visually observed, and the uniformity was evaluated depending on the presence or absence of fiber aggregates.
  • composition Dissolve the composition in black-mouthed form, add distilled water to extract the pulp or fiber into the aqueous layer side, freeze-dry part of the extract, and use a scanning electron microscope. I took a picture.
  • Production Example 1 Production of aliphatic polyester (A)
  • succinic acid (b) 118 ⁇ lg, 1,4-butanediol (a) 99 ⁇ lg, 6.3 g (6.3 mol per 100 mol of succinic acid) of a 90% aqueous lactic acid (c) solution in which 1% by weight of germanium oxide was previously dissolved, and 0.2 g of malic acid (d) (100 mol of conodic acid) 0.15 mol) was added to the mixture, and the mixture was reacted in a nitrogen atmosphere at 180 ° C for 0.5 hours, and then heated to 220 ° C and reacted for 0.5 hours.
  • succinic acid (b) 118 ⁇ lg, 1,4-butanediol (a) 99 ⁇ lg, 6.3 g (6.3 mol per 100 mol of succinic acid) of a 90% aqueous lactic acid (c) solution in which 1% by weight of germanium oxide was previously dissolved, and 0.2 g of malic acid (d) (
  • the obtained polyester was milky white, had a number average molecular weight Mn of 75,300 and a melting point of 110 ° C.
  • the lactic acid introduction rate by 1 H-NMR was 6.3 mol per 100 mol of succinic acid.
  • Aliphatic polyester (A), polylactic acid (B), pulp, and water as a swelling agent for the amorphous region of cellulose were kneaded with the composition shown in Table 1 using a twin-screw extruder.
  • the specifications of the twin-screw extruder used are as follows.
  • the particles of the aliphatic polyester (A) and the polylactic acid (B) were blended and supplied to a twin-screw extruder by a weight feeder.
  • a melting step In the twin-screw extruder, three steps, a melting step, a melting 'fibrillation' dispersion step, and a water separation / extrusion step, were set in the extrusion direction according to the screw configuration.
  • the set temperatures for each step are as follows.
  • Pulp is preliminarily mixed with water as a cellulose amorphous region swelling agent at a predetermined ratio to form a mixture, and this mixture is mixed by a high-pressure pump at the boundary between the melting step and the melting, defibration, and dispersion steps. It was injected into a twin screw extruder.
  • the melting / fibrillation 'dispersion step' was a 1.5MPa pressurized section by a screw configuration, and the water separation 'extrusion step pressure was 53.2kPa by a vacuum pump.
  • the obtained composition was injection-molded with an injection molding machine having the following specifications, and the obtained molded product was evaluated. The results are shown in Table 1.
  • Fig. 3a shows a photograph of the morphology of the fiber in the composition obtained in Example 2.
  • An aliphatic polyester composition was obtained in the same manner as in Example 1, except that the polylactic acid (B) was not used and the composition shown in Table 1 was used, and injection molding was performed in the same manner. Are shown in Table 1.
  • An aliphatic polyester composition was obtained in the same manner as in Example 1 except that pulp and water were not used, and injection molding was performed in the same manner.
  • the evaluation results of the injection-molded product were shown in Table 1.
  • An aliphatic polyester composition was obtained in the same manner as in Example 2 except that panolep without pretreatment was used instead of the pretreated pulp (C), and injection molding was performed in the same manner. It is shown in Table 1.
  • Fig. 3b shows a morphological photograph of the fibers in the composition obtained in Comparative Example 2.
  • An aliphatic polyester composition was obtained in the same manner as in Example 3 except that water was not used and water was not separated in a twin-screw extruder, and injection molding was performed in the same manner to evaluate an injection molded product. The results are shown in Table 1.
  • Comparative Example 4 In Comparative Example 3, an aliphatic polyester composition was obtained in the same manner except that the pretreated pulp (C) was not used, and injection molding was performed in the same manner. The evaluation results of the injection molded product are shown in Table 1.

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Abstract

A fiber/biodegradable resin composite material having high rigidity and high strength can be produced by dispersing a fiber component in a resin component finely and uniformly by a general-purpose kneading means without pretreatment of the resin component. Namely, such a composite material can be produced by melt-kneading together 1 to 99.9 parts by weight of a resin component consisting of 1 to 100 wt% of (A) an aliphatic polyester and 99 to 0 wt% of (B) polylactic acid and 99 to 0.1 parts by weight of a fiber component consisting of (C) pretreated pulp and/or cellulosic fiber with scratches on the outer layers of primary and secondary walls in the presence of (D) a swelling agent capable of swelling the noncrystalline region of cellulose. During the melt kneading, the fiber component is microfibrillated through opening and dispersed in the resin component uniformly and finely.

Description

明 細 書  Specification

脂肪族ポリエステル組成物の製造方法とそれに用いるパルプ及びセル口 ース系繊維並びにそのミクロフイブリルィヒ方法  Method for producing aliphatic polyester composition, pulp and cellulosic fiber used therefor, and microfibrillic method therefor

発明の分野  Field of the invention

[0001] 本発明は、家庭用雑貨や包装材料などの分野で使用され、廃棄された後は土壌中 などの自然環境下において微生物により生物的に分解され、最終的に炭酸ガスと水 に完全分解される、環境に優しレ、生分解性の脂肪族ポリエステル組成物であって、 高強度で高剛性な脂肪族ポリエステル組成物を工業的に有利に製造する方法と、そ れに用いられる前処理パルプ及び/又はセルロース系繊維並びにそのミクロフイブリ ル化方法に関する。  [0001] The present invention is used in the field of household goods and packaging materials, and after being disposed of, is biologically decomposed by microorganisms in a natural environment such as in soil, and finally is completely dissolved in carbon dioxide gas and water. A method for industrially producing a high-strength, high-rigidity aliphatic polyester composition, which is an environmentally friendly, biodegradable aliphatic polyester composition which is degraded, The present invention relates to a treated pulp and / or a cellulosic fiber and a microfibrillating method thereof.

発明の背景  Background of the Invention

[0002] 高剛性、高強度の生分解性複合材料として、植物繊維と生分解性樹脂との複合材 料が検討されている。例えば、特開平 06— 345944号公報、特開 2002-292608号 公報には、パルプ又はセルロース系繊維を生分解性樹脂中に分散させることにより、 剛性に優れた生分解性複合材料を得ることができることが記載されている。  [0002] As a high-rigidity, high-strength biodegradable composite material, a composite material of a plant fiber and a biodegradable resin has been studied. For example, JP-A-06-345944 and JP-A-2002-292608 disclose that a pulp or a cellulosic fiber is dispersed in a biodegradable resin to obtain a biodegradable composite material having excellent rigidity. It states that it can.

[0003] 熱可塑性樹脂とファイバーからなる複合材料においては、その機械強度等の特性 力 材料中に分散したファイバーのアスペクト比により制御されることは公知である。 高アスペクト比のセルロース系ファイバーを得るために、パルプ又はセルロース系繊 維の特徴である親水性を利用したミクロフイブリル状化方法について、特公昭 48— 66 41号公報、特公昭 50-38720号公報に記載されており、ここでは、パルプが、リファ イナ一、更にはホモジナイザー等により高度に繰り返し磨砕、ないし叩解され、ミクロ フィブリル状セルロースファイバーが得られる。  [0003] It is known that a composite material composed of a thermoplastic resin and a fiber is controlled by an aspect ratio of a fiber dispersed in the material such as mechanical strength. In order to obtain cellulosic fibers having a high aspect ratio, a method of forming microfibrils utilizing the hydrophilicity characteristic of pulp or cellulosic fibers is disclosed in Japanese Patent Publication Nos. 48-6641 and 50-38720. It is described in the gazette, where the pulp is highly and repeatedly ground or beaten with a refiner or a homogenizer to obtain microfibrillated cellulose fibers.

[0004] パルプ又はセルロース系繊維を生分解性樹脂中に微細分散させることは難しぐ生 分解性樹脂中にこれらを均一に微細分散させるためには、生分解性樹脂原料を予 め微粉状化又は微細繊維状化する必要がある。即ち、生分解性樹脂を予め微粉状 化又は微細繊維状化することなぐパルプ又はセルロース系繊維が微細分散した複 合材料は得られず、植物繊維/生分解性樹脂複合材料の製造には、必ず、生分解 性樹脂複合材料の微粉状化又は微細繊維状化という煩雑な前処理が必要とされる。 [0004] It is difficult to finely disperse pulp or cellulosic fibers in a biodegradable resin. In order to uniformly and finely disperse them in a biodegradable resin, the raw material of the biodegradable resin must be finely divided in advance. Alternatively, it is necessary to form a fine fiber. That is, a composite material in which pulp or cellulosic fibers are finely dispersed cannot be obtained without previously pulverizing or degrading the biodegradable resin into fine powder or fine fibers. Be sure to biodegrade A complicated pretreatment such as pulverization or fibrous formation of a conductive resin composite material is required.

[0005] このような植物繊維/生分解性樹脂複合材料の製造には、湿式混練工程、湿式圧 縮成形工程、更にはその後の乾燥工程等の複雑な工程を経る必要があり、汎用の 熱可塑性樹脂の装置や成形工程を適用することはできない。この結果、多大な労力 エネルギーを費やし、得られる複合材料は高価となるため、実用化が困難である。 発明の概要  [0005] The production of such a plant fiber / biodegradable resin composite material requires a complicated process such as a wet kneading process, a wet compression molding process, and a subsequent drying process. It is not possible to apply a plastic resin device or a molding process. As a result, a great deal of energy is expended, and the resulting composite material is expensive, so that practical use is difficult. Summary of the Invention

[0006] 本発明は、生分解性樹脂の煩雑な前処理やパルプの微細繊維化を必要とせず、 汎用の混練手段を採用することにより、樹脂成分中に繊維成分を均一に微細分散さ せてミクロフイブリル状セルロースファイバ一とし、高強度で高剛性な生分解性脂肪族 ポリエステル組成物を製造する方法を提供することを目的とする。本発明は、さらに、 この方法に用いるパルプ及びセルロース系繊維並びにそのミクロフイブリル化方法を 提供することを目的とする。  [0006] The present invention does not require complicated pretreatment of a biodegradable resin or fine fibers of pulp, and employs a general-purpose kneading means to uniformly and finely disperse a fiber component in a resin component. To provide a method for producing a high-strength, high-rigidity biodegradable aliphatic polyester composition from microfibril-like cellulose fibers. Another object of the present invention is to provide a pulp and a cellulosic fiber used in this method and a method for microfibrillating the same.

[0007] 本発明の脂肪族ポリエステル組成物の製造方法では、(a)脂肪族ジオールと、 (b) 脂肪族ジカルボン酸及び/又はその誘導体とを反応させて得られる脂肪族ポリエス テル (A) l— 100重量%と、ポリ乳酸(B) 99— 0重量%とからなる樹脂成分 1一 99. 9 重量部と、一次壁及び二次壁外層を傷付けた前処理パルプ及び/又はセル口ース 系繊維 (C)からなる繊維成分 99一 0. 1重量部とが、セルロース非晶領域膨潤剤(D) の存在下で溶融混練処理される。ただし、樹脂成分と繊維成分との合計で 100重量 部とする。  [0007] In the method for producing an aliphatic polyester composition of the present invention, (a) an aliphatic polyester obtained by reacting (b) an aliphatic dicarboxylic acid and / or a derivative thereof with an aliphatic diol (A) l-99% by weight of a resin component consisting of 100% by weight and 99-0% by weight of polylactic acid (B), and a pre-treated pulp and / or cell opening having damaged outer layers of primary and secondary walls. 99-0.1 part by weight of the fiber component comprising the staple fiber (C) is melt-kneaded in the presence of the cellulose amorphous region swelling agent (D). However, the total amount of the resin component and the fiber component shall be 100 parts by weight.

[0008] 本発明において、「脂肪族」とは「脂環族」をも含む広義の「脂肪族」を意味する。脂 肪族ポリエステル (A)は、(a)脂肪族ジオールと、(b)脂肪族ジカルボン酸及び/又 はその誘導体と、 (c) 2官能脂肪族ヒドロキシカルボン酸及び Z又はその誘導体とを 反応させて得られるものであっても良い。 [0008] In the present invention, "aliphatic" means "aliphatic" in a broad sense including "alicyclic". The aliphatic polyester (A) is obtained by reacting (a) an aliphatic diol, (b) an aliphatic dicarboxylic acid and / or a derivative thereof, and ( c ) a bifunctional aliphatic hydroxycarboxylic acid and Z or a derivative thereof. It may be obtained by performing the above.

[0009] 本発明者らは、前処理されて一次壁及び二次壁外層が傷付けられたパルプ及び /又はセルロース系繊維は、樹脂成分の前処理を必要とすることなぐ汎用の溶融 混練方法で樹脂成分中に均一に微細分散され、ミクロフイブリル状セルロースフアイ バーとなること;これにより、汎用の成形カ卩工法で高剛性で高強度な複合材料が得ら れることを見出した。 [0010] 前述の如ぐ従来の植物繊維/生分解性樹脂複合部材では、生分解性樹脂中へ の繊維成分の均一微細分散のために、生分解性樹脂を予め微粉状化又は微細繊 維状化しており、このための前処理に多大な労力を要した。しかも、混練、成形、その 後の乾燥等にも煩雑な操作が必要であった。 [0009] The present inventors have found that a pulp and / or a cellulosic fiber in which a primary wall and a secondary wall outer layer have been damaged by pretreatment are subjected to a general-purpose melt-kneading method which does not require pretreatment of a resin component. Microfine fibril-like cellulose fibers are uniformly and finely dispersed in the resin component; thus, a high-rigidity and high-strength composite material can be obtained by a general-purpose molding method. [0010] In the conventional plant fiber / biodegradable resin composite member as described above, the biodegradable resin is preliminarily pulverized or fine fiber in order to uniformly disperse the fiber component in the biodegradable resin. And a great deal of labor was required for the pretreatment for this purpose. In addition, complicated operations were necessary for kneading, molding, and subsequent drying.

[0011] 一方で、熱可塑性樹脂への繊維成分の均一分散のために、繊維成分を高度に繰 り返し磨砕ないし叩解することによりミクロフイブリルィ匕することが行われている。この 繊維成分のミクロフイブリル化は、水分の存在下における煩雑な操作と多大な労力が 必要である上に、ミクロフイブリルィ匕された繊維はスラリー状であるために、その取り扱 いが困難であり、混練機への供給は必ずしも容易ではない。予めミクロフイブリル化さ れた繊維は、樹脂との混練中にフロッグ(固まり)を作りやすぐ高アスペクト比のファ ィバーとなりにくい。  [0011] On the other hand, in order to uniformly disperse the fiber component in a thermoplastic resin, microfibrillation has been performed by repeatedly grinding or beating the fiber component. The microfibrillation of the fiber component requires complicated operations and a great deal of labor in the presence of moisture.In addition, since the microfibrillated fiber is in a slurry state, it must be handled. It is difficult and the supply to the kneader is not always easy. Pre-microfibrillated fibers are less likely to form frogs (agglomerates) during kneading with the resin and to quickly become high aspect ratio fibers.

[0012] このような前処理操作に多大な労力を費やすことなぐ簡易な前処理のみで、しか も、特別な混練手段を必要とすることなぐ汎用の混練手段により、樹脂成分中に繊 維成分を均一に微細分散させる方法が本発明者により検討された。一次壁及び二 次壁外層を傷付けるという簡易な前処理を施したパルプ及び/又はセルロース系繊 維は、セルロース非晶領域膨潤剤の存在下に樹脂成分と溶融混練されると、この溶 融混練中に繊維成分が解繊されてミクロフイブリル化すると共に樹脂成分中に均一 に微細分散することが見出された。即ち、前処理により一次壁及び二次壁外層が傷 付けられたパルプ及び/又はセルロース系繊維は、溶融混練中に解繊され易ぐ容 易に解繊されて溶融樹脂中に均一に微細分散される。一次壁及び二次壁外層を傷 付けたのみのパルプ及び/又はセルロース系繊維は、その取り扱いも容易であり、 樹脂と円滑に混練される。  [0012] Such a simple pretreatment that does not require a great deal of labor for the pretreatment operation, or a general-purpose kneading means that does not require a special kneading means, enables the fiber component to be contained in the resin component. The present inventors have studied a method of uniformly and finely dispersing the particles. Pulp and / or cellulosic fibers that have been subjected to a simple pretreatment of damaging the outer layers of the primary and secondary walls are melt-kneaded with the resin component in the presence of a cellulose amorphous region swelling agent. It was found that the fiber component was disintegrated into microfibrils, and was uniformly and finely dispersed in the resin component. In other words, pulp and / or cellulosic fibers whose primary and secondary wall outer layers have been damaged by pretreatment are easily defibrated during melt-kneading and are finely dispersed uniformly in the molten resin. Is done. The pulp and / or cellulosic fiber which only damage the outer layers of the primary wall and the secondary wall are easy to handle and kneaded smoothly with the resin.

[0013] 本発明のパルプ及びセルロース系繊維は、一次壁及び二次壁外層が傷付けられ ており、このような脂肪族ポリエステル組成物の製造方法に用いられる。  [0013] The pulp and the cellulosic fiber of the present invention have damaged primary and secondary wall outer layers, and are used in a method for producing such an aliphatic polyester composition.

[0014] 本発明のパルプのミクロフイブリル化方法では、一次壁及び二次壁外層を傷付けて なるパルプが、セルロース非晶領域膨潤剤の存在下で混練されることにより、繊維成 分が解繊される。  [0014] In the method for microfibrillating pulp of the present invention, the pulp formed by damaging the outer layers of the primary wall and the secondary wall is kneaded in the presence of a swelling agent for the amorphous cellulose region to dissolve the fiber component. Delicate.

[0015] 本発明のセルロース系繊維のミクロフイブリル化方法では、一次壁及び二次壁外層 を傷付けてなるセルロース系繊維が、セルロース非晶領域膨潤剤の存在下で混練さ れることにより、繊維成分が解繊される。 [0015] In the method for microfibrillating a cellulosic fiber according to the present invention, the primary wall and the secondary wall outer layer The fiber component is fibrillated by kneading the cellulosic fiber formed by scratching in the presence of the cellulose amorphous region swelling agent.

[0016] 本発明の脂肪族ポリエステル組成物の製造方法によれば、樹脂成分の煩雑な前 処理工程を必要とすることなぐ繊維成分について簡易な前処理を施すのみで、汎 用の混練手段により、樹脂成分中に繊維成分を均一に微細分散させて、高剛性で 高強度なファイバー Z生分解性樹脂複合材料を製造することができる。  According to the method for producing an aliphatic polyester composition of the present invention, the fiber component is simply subjected to a simple pretreatment, which does not require a complicated pretreatment step of the resin component. By dispersing the fiber component uniformly and finely in the resin component, a high-rigidity and high-strength fiber Z biodegradable resin composite material can be manufactured.

[0017] 本発明によれば、汎用の熱可塑性樹脂の混練手段及び成形手段を採用して、高 強度、高剛性のファイバー/生分解性樹脂複合成形品を製造することができる。本 発明は、汎用熱可塑性樹脂の射出成形、フィルム、シートなどの押出成形設備への 適用が可能であり、生産効率を向上させ、生産コストを低減する。  According to the present invention, a high-strength, high-rigidity fiber / biodegradable resin composite molded article can be manufactured using a general-purpose thermoplastic resin kneading means and molding means. INDUSTRIAL APPLICABILITY The present invention can be applied to injection molding equipment for general-purpose thermoplastic resin, extrusion molding of films, sheets, and the like, thereby improving production efficiency and reducing production costs.

図面の簡単な説明  Brief Description of Drawings

[0018] [図 1]パルプ及びセルロース系繊維の積層構造を示す模式的な斜視図である。  FIG. 1 is a schematic perspective view showing a laminated structure of pulp and cellulosic fibers.

[図 2]図 2aは実施例で用いた前処理パルプの形態を示す電子顕微鏡写真であり、図 2bは比較例で用いた前処理無しパルプの形態を示す電子顕微鏡写真である。  FIG. 2a is an electron micrograph showing the morphology of the pretreated pulp used in the examples, and FIG. 2b is an electron micrograph showing the morphology of the pulp without pretreatment used in the comparative example.

[図 3]図 3aは実施例 2で得られた組成物中の繊維成分の形態を示す電子顕微鏡写 真であり、図 3bは比較例 2で得られた組成物中の繊維成分の形態を示す電子顕微 鏡写真である。  FIG. 3a is an electron micrograph showing the morphology of the fiber component in the composition obtained in Example 2, and FIG. 3b is the morphology of the fiber component in the composition obtained in Comparative Example 2. It is an electron microscope photograph shown.

発明の好ましい形態  Preferred embodiments of the invention

[0019] 以下に本発明の脂肪族ポリエステル組成物の製造方法とそれに用いるパルプ及び セルロース系繊維並びにそのミクロフイブリルィ匕方法を詳細に説明する。  Hereinafter, the method for producing the aliphatic polyester composition of the present invention, the pulp and the cellulosic fibers used therefor, and the method for producing microfibrils thereof will be described in detail.

[0020] [脂肪族ポリエステル (A) ]  [0020] [Aliphatic polyester (A)]

本発明に用いられる脂肪族ポリエステル (A)は、ポリエステル生成条件下に、 (a) 脂肪族ジオールと、(b)脂肪族ジカルボン酸及び/又はその機能的誘導体と、必要 に応じて(c) 2官能脂肪族ヒドロキシカルボン酸及び/又はその誘導体とを反応させ て得られるものであり、好ましくは、この反応をゲルマニウム触媒の存在下に行って得 られるちのである。  The aliphatic polyester (A) used in the present invention comprises, under polyester production conditions, (a) an aliphatic diol, (b) an aliphatic dicarboxylic acid and / or a functional derivative thereof, and (c) It is obtained by reacting a bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof, and is preferably obtained by performing this reaction in the presence of a germanium catalyst.

[0021] < (a)脂肪族ジオール > [0021] <(a) Aliphatic diol>

本発明に用いられる (a)脂肪族ジオール (脂環族ジオールを含む)は、水酸基を 2 個持つ化合物であるが、その好ましい具体例は下記一般式 (I)で表されるものである [0022] HO-R -OH …(I) The (a) aliphatic diol (including alicyclic diol) used in the present invention has two hydroxyl groups. The preferred specific examples thereof are those represented by the following general formula (I): [0022] HO-R-OH (I)

[0023] 一般式 (I)中、 R1は、 2価の脂肪族炭化水素基であり、好ましくは炭素数 2 11、特 に好ましくは炭素数 2— 6の脂肪族炭化水素基である。 R1は、分岐鎖を有するもので あっても良く、シクロアルキレン基であっても良レ、。 R1は、好ましくは—(CH ) n—(ただ In the general formula (I), R 1 is a divalent aliphatic hydrocarbon group, preferably an aliphatic hydrocarbon group having 211 carbon atoms, particularly preferably an aliphatic hydrocarbon group having 2 to 6 carbon atoms. R 1 may have a branched chain and may be a cycloalkylene group. R 1 is preferably — (CH 2) n — (only

2 し、 nは 2— 11の整数、好ましくは 2 6の整数を示す。)である。  And n represents an integer of 2-11, preferably an integer of 26. ).

[0024] 本発明に用いることができる(a)脂肪族ジオールの具体例としては、エチレングリコ ール、 1 , 3_プロパンジオール、 1, 4_ブタンジオール、 1 , 5_ペンタンジオール、 1, 6—へキサンジオール、 1 , 4—シクロへキサンジオール、 1, 6—シクロへキサンジメタノ ール等が挙げられる力 これに限定されなレ、。これらは 1種を単独で用いても、 2種以 上の混合物として用いても良い。  [0024] Specific examples of the aliphatic diol (a) that can be used in the present invention include ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5_pentanediol, 1, 6-hexanediol, 1,4-cyclohexanediol, 1,6-cyclohexanedimethanol, and the like. These may be used alone or as a mixture of two or more.

[0025] 得られる脂肪族ポリエステル (A)の物性の点からは、 (a)脂肪族ジオールは、 1 , 4 一ブタンジオールであることが好ましレ、。  From the viewpoint of the physical properties of the aliphatic polyester (A) obtained, (a) the aliphatic diol is preferably 1,4-butanediol.

[0026] < (b)脂肪族ジカルボン酸及び/又はその誘導体 >  <(B) Aliphatic dicarboxylic acid and / or derivative thereof>

本発明に用いられる(b)脂肪族ジカルボン酸 (脂環族ジカルボン酸を含む)及び/ 又はその誘導体は、下記一般式 (II)で表されるもの、或いはそれらの炭素数 1一 4の 低級アルキルエステル又はそれらの無水物などである力 これに限定されない。  The (b) aliphatic dicarboxylic acids (including alicyclic dicarboxylic acids) and / or derivatives thereof used in the present invention are those represented by the following general formula (II), or those having a lower carbon number of 114. Forces such as alkyl esters or their anhydrides are not limited thereto.

[0027] HOOC—R2— COOH …(II) [0027] HOOC—R 2 — COOH… (II)

[0028] 一般式 (Π)中、 R2は直接結合、又は 2価の脂肪族炭化水素基、好ましくは炭素数 2 一 11、特に好ましくは炭素数 2— 6の 2価の脂肪族炭化水素基である。 R2は、分岐鎖 を有するものであっても良ぐシクロアルキレン基であっても良レ、。 R2は好ましくは—( CH ) m_ (ただし、 mは 0又は 1一 11の整数、好ましくは 0又は 1一 6の整数を示す。)In the general formula (Π), R 2 is a direct bond or a divalent aliphatic hydrocarbon group, preferably a divalent aliphatic hydrocarbon having 211 to 11 carbon atoms, and particularly preferably a divalent aliphatic hydrocarbon having 2 to 6 carbon atoms. Group. R 2 may have a branched chain or may be a cycloalkylene group. R 2 is preferably — (CH 2) m — (where m represents an integer of 0 or 11-11, preferably an integer of 0 or 116)

2 2

である。  It is.

[0029] 脂肪族ジカルボン酸の好ましい具体例としては、シユウ酸、コハク酸、ダルタル酸、 アジピン酸、セバシン酸、スベリン酸、ドデカン二酸等が挙げられ、その機能的誘導 体としてはこれらの酸無水物が挙げられるが、これに限定されなレ、。  [0029] Preferable specific examples of the aliphatic dicarboxylic acid include oxalic acid, succinic acid, dataric acid, adipic acid, sebacic acid, suberic acid, dodecane diacid, and the like. Anhydrides, but are not limited thereto.

[0030] これらは 1種を単独で用いても、 2種以上の混合物として用いても良レ、。即ち、各群 内及び/又は各群間で併用しても良い。 [0030] These may be used alone or as a mixture of two or more. That is, each group They may be used together and / or between each group.

[0031] 得られる脂肪族ポリエステル (A)の物性の点からは、 (b)脂肪族ジカルボン酸及び /又はその誘導体は、コハク酸又は無水コハク酸、或はこれらとアジピン酸との混合 物であることが好ましい。  From the viewpoint of the physical properties of the aliphatic polyester (A) obtained, (b) aliphatic dicarboxylic acid and / or its derivative may be succinic acid or succinic anhydride, or a mixture of these with adipic acid. Preferably, there is.

[0032] < (c) 2官能脂肪族ヒドロキシカルボン酸及び Z又はその誘導体 >  <(C) Bifunctional aliphatic hydroxycarboxylic acid and Z or a derivative thereof>

本発明に利用可能な(c) 2官能脂肪族ヒドロキシカルボン酸 (脂環族ヒドロキシカル ボン酸を含む)及び/又はその誘導体の 2官能脂肪族ヒドロキシカルボン酸としては 、分子中に 1個の水酸基と 1個のカルボン酸基を有するものであれば特に限定される ものではないが、下記一般式 (ΠΙ)の脂肪族ヒドロキシカルボン酸単位に相当する脂 肪族ヒドロキシカルボン酸が好適であり、誘導体としてはそれらの炭素数 1一 4の低級 アルキルエステル又はそれらの分子内エステルが好適である。  The (c) bifunctional aliphatic hydroxycarboxylic acid (including alicyclic hydroxycarboxylic acid) and / or a derivative thereof which can be used in the present invention includes one hydroxyl group in the molecule. There is no particular limitation as long as it has one and one carboxylic acid group, but an aliphatic hydroxycarboxylic acid corresponding to an aliphatic hydroxycarboxylic acid unit of the following general formula (II) is preferable, and Preferable are lower alkyl esters having 14 to 14 carbon atoms or intramolecular esters thereof.

[0033] HO-R3-COOH …(ΙΠ) [0033] HO-R 3 -COOH… (ΙΠ)

[0034] 一般式 (III)中、 R3は 2価の脂肪族炭化水素基、好ましくは炭素数 1— 11、特に好 ましくは炭素数 1一 6の 2価の脂肪族炭化水素基である。 R3はシクロアルキレン基で あっても良いが、好ましいのは鎖状炭化水素基である。なお、この「鎖状」とは、「直鎖 状」であるもののみならず、「分岐鎖状」のものも包含する。 In the general formula (III), R 3 is a divalent aliphatic hydrocarbon group, preferably a divalent aliphatic hydrocarbon group having 1 to 11 carbon atoms, more preferably a divalent aliphatic hydrocarbon group having 16 carbon atoms. is there. R 3 may be a cycloalkylene group, but is preferably a chain hydrocarbon group. The term “chain” includes not only “linear” but also “branched”.

[0035] (c) 2官能脂肪族ヒドロキシカルボン酸及び/又はその誘導体としては、より好ましく は、 1つの炭素原子に水酸基とカルボキシノレ基とが結合したものであり、下記一般式 (IV)で表されるものが好ましい。下記一般式 (IV)で表される 2官能脂肪族ヒドロキシ カルボン酸、或いはその誘導体を用いた場合には、重合速度が増大するため、特に 好ましい。  (C) The bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof is more preferably one in which a hydroxyl group and a carboxy group are bonded to one carbon atom, and represented by the following general formula (IV) Those represented are preferred. The use of a bifunctional aliphatic hydroxycarboxylic acid represented by the following general formula (IV) or a derivative thereof is particularly preferable because the polymerization rate increases.

[0036] [化 1]  [0036] [Formula 1]

HO-CH-COOH f HO-CH-COOH f

I …(! V)  I… (! V)

^an2a+1 ^ a n 2a + 1

(一般式(IV)中、 aは 0又は 1以上の整数、好ましくは 0又は 1一 10、より好ましくは 0 又は 1一 5の整数である。 ) [0037] この 2官能脂肪族ヒドロキシカルボン酸の具体例としては、乳酸、グリコール酸、 3— ヒドロキシ酪酸、 4—ヒドロキシ酪酸、 2—ヒドロキシ _n_酪酸、 2—ヒドロキシー 3, 3—ジメ チル酪酸、 2—ヒドロキシー 3—メチル酪酸、 2—メチル乳酸、 2—ヒドロキシカプロン酸、 又は力プロラタトン等のラタトン類を開環させたものが挙げられる。これらは 1種を単独 で用いても、 2種以上の混合物として用いても良レ、。なお、これらに光学異性体が存 在する場合には、 D体、 L体、又はラセミ体のいずれでも良ぐ形状としては固体、液 体、或いは水溶液であっても良い。特に、使用時の重合速度の増大が特に顕著で、 なおかつ入手容易な乳酸及びこれらの水溶液が好ましい。乳酸は、 50%、 70%、 9 0%の水溶液が一般的に市販されており、入手が容易である。乳酸を用いることによ り脂肪族ポリエステル (A)とポリ乳酸 (B)との相溶性が高められる。 (In the general formula (IV), a is 0 or an integer of 1 or more, preferably 0 or 110, more preferably 0 or 115.) [0037] Specific examples of the bifunctional aliphatic hydroxycarboxylic acid include lactic acid, glycolic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxy_n_butyric acid, 2-hydroxy-3,3-dimethylbutyric acid, Ratantones such as 2-hydroxy-3-methylbutyric acid, 2-methyllactic acid, 2-hydroxycaproic acid, or ryprotonate may be used. These may be used alone or as a mixture of two or more. When these optical isomers are present, any of the D-form, L-form, and racemic form may be a solid, liquid, or aqueous solution. In particular, lactic acid and an aqueous solution thereof which are particularly remarkable in increasing the polymerization rate during use and are easily available are preferred. Lactic acid is generally commercially available in 50%, 70%, and 90% aqueous solutions, and is easily available. By using lactic acid, the compatibility between the aliphatic polyester (A) and the polylactic acid (B) can be enhanced.

[0038] <脂肪族ポリエステル (A)及びその製造 >  <Aliphatic polyester (A) and its production>

本発明で用いる脂肪族ポリエステル (A)は、上記成分 (a),(b)、必要に応じて更 に成分(c)を、ポリエステル生成条件下に、好ましくはゲルマニウム化合物からなる触 媒の存在下で反応させる方法によって製造される。  The aliphatic polyester (A) used in the present invention comprises the above components (a) and (b) and, if necessary, further the component (c), under the polyester formation conditions, preferably in the presence of a catalyst comprising a germanium compound. It is produced by the following reaction method.

[0039] (a)脂肪族ジオールの使用量は、 (b)脂肪族ジカルボン酸及び/又はその誘導体 に対して実質的に等モルである力 実際の製造過程においてはエステルィヒ反応中 に留出することがあることから、(a)脂肪族ジオールは、(b)脂肪族ジカルボン酸及び /又はその誘導体 100モルに対して、 1一 50モル、好ましくは 5— 30モル過剰に用 いられる。  [0039] The amount of (a) the aliphatic diol used is (b) a force that is substantially equimolar to the aliphatic dicarboxylic acid and / or a derivative thereof. For this reason, the aliphatic diol (a) is used in an excess of 1 to 50 mol, preferably 5 to 30 mol per 100 mol of the aliphatic dicarboxylic acid and / or a derivative thereof (b).

[0040] (c)成分を用いる場合、 (c) 2官能脂肪族ヒドロキシカルボン酸及び/又はその誘 導体の使用量は、 (b)脂肪族ジカルボン酸及び/又はその誘導体 100モルに対し、 一般 ίこ 0. 04一 60モノレ、好ましく fま 1一 20モノレ、より好ましく fま 3一 10モノレである。 (c ) 2官能脂肪族ォキシカルボン酸及び Z又はその重合体がこの範囲よりも少ないと、 これを用いたことによる重合反応性の向上効果が現れにくぐ高分子量脂肪族ポリエ ステルを得難くなり、この範囲よりも多いと耐熱性、強度が不十分となる。  [0040] When the component (c) is used, the amount of the (c) bifunctional aliphatic hydroxycarboxylic acid and / or the derivative thereof is determined based on (b) 100 mol of the aliphatic dicarboxylic acid and / or a derivative thereof. It is preferably 0.04 to 60 monoles, preferably f to 1 to 20 monoles, and more preferably f to 3 to 10 monoles. (c) If the amount of the bifunctional aliphatic oxycarboxylic acid and Z or a polymer thereof is less than this range, it is difficult to obtain a high molecular weight aliphatic polyester which is less likely to exhibit the effect of improving the polymerization reactivity by using this. If it exceeds this range, the heat resistance and strength become insufficient.

[0041] (c) 2官能脂肪族ヒドロキシカルボン酸及び Z又はその誘導体の添カ卩時期は、ポリ エステル生成反応以前であれば特に限定されないが、例えば、予め触媒を(c)脂肪 族ヒドロキシカルボン酸及び/又はその誘導体溶液に溶解させた状態で原料仕込 時又はエステル化反応中に添加する方法、或いは、原料仕込時に触媒を添加すると 同時に添加する方法、などが好ましい。 [0041] (c) The timing of adding the bifunctional aliphatic hydroxycarboxylic acid and Z or a derivative thereof is not particularly limited as long as it is before the ester formation reaction. Raw material preparation in the state of being dissolved in acid and / or derivative solution Preferred is a method in which the catalyst is added during the reaction or during the esterification reaction, or a method in which the catalyst is added at the same time as the catalyst is added at the time of charging the raw materials.

[0042] 本発明で用いる脂肪族ポリエステル (A)の製造は、好ましくは、上記原料をゲルマ ニゥム化合物系触媒の存在下で実施する。  [0042] The production of the aliphatic polyester (A) used in the present invention is preferably carried out in the presence of a germanium compound-based catalyst using the above raw materials.

[0043] 使用されるゲルマニウム化合物系触媒は、ゲルマニウム化合物の 1種のみからなる ものであっても良ぐ 2種以上からなるものであっても良ぐまた、ゲルマニウム化合物 の 1種又は 2種以上と公知のポリエステルの製造に用いることのできる任意の触媒、 例えばチタン、アンチモン、スズ、マグネシウム、亜鉛、カルシウム等の反応系に可溶 な金属化合物触媒と組み合わせて使用することもできる。ゲルマニウム化合物として は、例えばテトラアルコキシゲルマニウムなどの有機ゲルマニウム化合物、又は酸化 ゲルマニウム、塩化ゲルマニウムなどの無機ゲルマニウム化合物が特に好ましい。価 格や入手のし易さなどから、酸化ゲルマニウム、テトラエトキシゲルマニウム又はテトラ ブトキシゲルマニウムなどが好ましい。これらの触媒の使用量は、使用するモノマー 量、すなわち成分 (a)—(c)の合計量に対して一般に 0. 001— 3重量%、より好まし くは 0. 005— 1. 5重量%である。触媒の添加時期はポリエステル生成以前であれば 特に制限されないが、原料仕込み時に添加しておいても良ぐ減圧開始時に添加し ても良い。前述の如ぐ原料仕込み時に(c) 2官能脂肪族ヒドロキシカルボン酸及び /又はその誘導体と同時に添加する力、或いは(c) 2官能脂肪族ヒドロキシカルボン 酸及び/又はその誘導体或いはその水溶液に触媒を溶解して添加するのが好まし レ、。  [0043] The germanium compound-based catalyst used may be one composed of only one kind of germanium compound or may be one composed of two or more kinds. Also, one or more kinds of germanium compound may be used. Any known catalyst that can be used for the production of polyester, for example, a metal compound catalyst that is soluble in a reaction system such as titanium, antimony, tin, magnesium, zinc, and calcium can be used. As the germanium compound, for example, an organic germanium compound such as tetraalkoxygermanium, or an inorganic germanium compound such as germanium oxide or germanium chloride is particularly preferable. From the viewpoint of price and availability, germanium oxide, tetraethoxygermanium, tetrabutoxygermanium and the like are preferable. The amount of these catalysts used is generally 0.001 to 3% by weight, more preferably 0.005 to 1.5% by weight, based on the amount of monomer used, that is, the total amount of components (a) to (c). %. The timing of adding the catalyst is not particularly limited as long as it is before the production of the polyester, but may be added at the time of charging the raw materials or may be added at the start of reduced pressure. As mentioned above, (c) the ability to be added simultaneously with the bifunctional aliphatic hydroxycarboxylic acid and / or its derivative, or (c) the catalyst to the bifunctional aliphatic hydroxycarboxylic acid and / or its derivative or its aqueous solution when the raw materials are charged. It is preferable to dissolve and add.

[0044] 脂肪族ポリエステル (A)を製造する際の温度、時間、圧力などの条件は、 目的物で ある脂肪族ポリエステル (A)が得られる条件であれば特に限定されないが、温度は 1 50— 260°C、好ましくは 180— 230°C、重合時間は 1時間以上、好ましくは 2 15時 間、重縮合反応時の減圧度は 1. 33 X 103Pa以下、より好ましくは 0. 27 X 103Pa以 下の範囲から選択することが好ましレ、。 [0044] The conditions such as temperature, time, and pressure for producing the aliphatic polyester (A) are not particularly limited as long as the aliphatic polyester (A) as a target product can be obtained. — 260 ° C., preferably 180—230 ° C., polymerization time is 1 hour or more, preferably 215 hours, and the degree of vacuum during the polycondensation reaction is 1.33 × 10 3 Pa or less, more preferably 0.27. Les, Shi preferable be selected from X 10 3 Pa follows ranges.

[0045] このようにして得られる脂肪族ポリエステル (A)は、(a)成分及び (b)成分を主要ポ リエステル構成員とするものであって、その製造に際して前記した通りの配合比で原 料を配合すれば、一般的に、(a)脂肪族ジオール単位と (b)脂肪族ジカルボン酸 (機 能的誘導体)単位のモル比が実質的に等しくなつており、脂肪族ポリエステル共重合 体の全構成成分のモル数を 100モルとしたとき、 (c) 2官能脂肪族ヒドロキシカルボン 酸単位は、好ましくは 0. 02— 30モルである。特に、(c) 2官能脂肪族ヒドロキシカル ボン酸成分が乳酸である場合、このような範囲で (c)成分を導入することにより脂肪 族ポリエステル (A)とポリ乳酸 (B)との相溶性が高められ、非常に好ましい。 [0045] The aliphatic polyester (A) obtained in this manner has the (a) component and the (b) component as main polyester members. In general, if additives are used, (a) an aliphatic diol unit and (b) an aliphatic dicarboxylic acid When the molar ratio of the (functional derivative) units is substantially equal and the number of moles of all the constituent components of the aliphatic polyester copolymer is 100 moles, (c) the bifunctional aliphatic hydroxycarboxylic acid unit is as follows: Preferably it is 0.02-30 mol. In particular, when the bifunctional aliphatic hydroxycarboxylic acid component (c) is lactic acid, the compatibility between the aliphatic polyester (A) and the polylactic acid (B) can be obtained by introducing the component (c) in such a range. Is very high.

[0046] 本発明に用いられる脂肪族ポリエステル (A)の数平均分子量 Mnは、一般に、 1万 以上 30万以下、通常は 3万以上 30万以下である。  [0046] The number average molecular weight Mn of the aliphatic polyester (A) used in the present invention is generally from 10,000 to 300,000, usually from 30,000 to 300,000.

[0047] 本発明に使用される脂肪族ポリエステル (A)には、その効果を損なわない限りにお いて、 (d)他の共重合成分を導入することができる。 (d)他の共重合成分として、 3官 能以上の多価ヒドロキシカルボン酸、多価カルボン酸、多価アルコールなどを添加し た場合、溶融粘度を高めることができ、好ましい。このような成分としては、具体的に はリンゴ酸、トリメチロールプロパン、グリセリン、ペンタエリスノレトーノレ、トリメリット酸な どが挙げられる力 得られる脂肪族ポリエステル (A)の物性からは、リンゴ酸、トリメチ ロールプロパン、グリセリンなどが特に好ましい。このような(d)他の共重合成分の割 合は、脂肪族ポリエステル共重合体の全構成成分のモル数を 100モルとしたとき、好 ましく ίま 0. 001— 3モノレである。  [0047] In the aliphatic polyester (A) used in the present invention, (d) other copolymer components can be introduced as long as the effect is not impaired. (D) It is preferable to add a polyhydric hydroxycarboxylic acid, a polycarboxylic acid, a polyhydric alcohol, or the like having three or more functions as another copolymer component, because the melt viscosity can be increased. Specific examples of such a component include malic acid, trimethylolpropane, glycerin, pentaerythrinoletone, and trimellitic acid.The physical properties of the aliphatic polyester (A) obtained include malic acid. , Trimethylolpropane, glycerin and the like are particularly preferred. Such a proportion of the other copolymer component (d) is preferably 0.0001-3 monoles when the number of moles of all the constituent components of the aliphatic polyester copolymer is 100 mol.

[0048] [ポリ乳酸(Β) ]  [0048] [Polylactic acid (Β)]

本発明に使用されるポリ乳酸 (Β)は、特に限定されないが、十分な強度を有するた めに必要な数平均分子量は 3万以上、好ましくは 10万以上である。ポリ乳酸 (Β)の 数平均分子量の上限は特に制限はないが、通常 100万以下、好ましくは 50万以下 である。得られるポリ乳酸 (Β)の物性から、ポリ乳酸 (Β)を構成する L体と D体のモル 比は L/Dは 100/0— OZlOOの全ての組成で使用できる力 弾性率の高いものを 得る上で、 L体が 95モル%以上であることが好ましい。ポリ乳酸 (B)の製造法は特に 限定されるものではなぐラクチドを経由する開環重合法、或いは乳酸の直接重縮合 法が挙げられる。  The polylactic acid (Β) used in the present invention is not particularly limited, but the number average molecular weight required for having sufficient strength is 30,000 or more, preferably 100,000 or more. The upper limit of the number average molecular weight of the polylactic acid (II) is not particularly limited, but is usually 1,000,000 or less, preferably 500,000 or less. From the physical properties of polylactic acid (Β) obtained, the molar ratio of L-form and D-form constituting polylactic acid (Β) is L / D is 100 / 0—the force that can be used in all compositions of OZlOO High elastic modulus In order to obtain the above, it is preferable that the L-form is 95 mol% or more. The method for producing polylactic acid (B) is not particularly limited, and examples thereof include a ring-opening polymerization method via lactide and a direct polycondensation method of lactic acid.

[0049] [一次壁及び二次壁外層を傷付けた前処理パルプ及び Z又はセルロース系繊維 (C ) ]  [Pretreated pulp and Z or cellulosic fiber (C) in which primary and secondary wall outer layers are damaged]

<パルプ及び/又はセノレ口ース系繊維 > 本発明に使用されるパルプ及び/又はセルロース系繊維としては、クラフトパルプ 、サルファイトパルプなどの木材の化学処理パルプ、古紙から再生された再生パルプ 、人造セルロース繊維、酢酸菌によるバクテリアルセルロース繊維、ホヤ等の動物由 来のセルロース繊維やこれらを化学修飾したもの等が挙げられ、これらは 1種を単独 で用いても良ぐ 2種以上を混合して用いても良レ、。これらのうち、コストの面、地球環 境の面より、植物由来の木材、古紙等から得られたパルプが好ましい。パルプ及び /又はセルロース系繊維の代表的な化学修飾方法としては、ァセチル化、シァノエ チル化等がある。 <Pulp and / or senole mouth fiber> As the pulp and / or cellulosic fiber used in the present invention, kraft pulp, chemically treated pulp of wood such as sulfite pulp, recycled pulp recycled from waste paper, artificial cellulose fiber, bacterial cellulose fiber by acetic acid bacteria, Examples thereof include cellulose fibers derived from animals such as sea squirts and those obtained by chemically modifying them. These may be used alone or in combination of two or more. Of these, pulp obtained from plant-derived wood, waste paper, and the like is preferable in terms of cost and the global environment. Representative chemical modification methods for pulp and / or cellulosic fibers include acetylation and cyanoethylation.

[0050] <パルプ及び/又はセルロース系繊維の前処理 >  <Pretreatment of Pulp and / or Cellulosic Fiber>

パルプ及びセルロース系繊維は、図 1に示すように、一次壁 1、二次壁外層 2、二次 壁中層 3、二次壁内層 4よりなる積層構造を有する。図 1中、各層内の細線はセル口 ースのミクロフイブリルの配向方向を示している。パルプの一次壁 1、二次壁外層 2は 、この積層構造の 70— 90%を占める二次壁中、内層 3, 4の鞘状のたがとして機能し 、二次壁中の内層 3, 4を強固に結束している。  As shown in FIG. 1, the pulp and the cellulosic fiber have a laminated structure including a primary wall 1, a secondary wall outer layer 2, a secondary wall middle layer 3, and a secondary wall inner layer 4. In FIG. 1, the thin line in each layer indicates the orientation direction of the microfibrils in the cell opening. The primary wall 1 of the pulp and the outer layer 2 of the secondary wall function as sheaths of the inner layers 3 and 4 in the secondary wall occupying 70-90% of the laminated structure, and the inner layer 3 in the secondary wall 3 4 is tightly united.

[0051] 従来の熱可塑性樹脂系複合材料では、この鞘状たがを完全に解きほぐし、集合体 のセルロース繊維をミクロフイブリル状化させるために、数十回のリファイナー、高圧 ホモジナイザーによる繰り返し磨砕、叩解を行っている。本発明では、上述のパルプ 及び/又はセルロース系繊維に対して一次壁及び二次壁外層を傷付ける軽度の前 処理を施して、最外層の鞘状たがを崩壊し易くしたものを用いる。  [0051] In a conventional thermoplastic resin-based composite material, in order to completely unravel the sheath-like hulls and microfibrillate the cellulose fibers of the aggregate, it is repeatedly milled several tens of times using a refiner and a high-pressure homogenizer. , Beating. In the present invention, the above-mentioned pulp and / or cellulosic fiber is subjected to a mild pretreatment of damaging the outer layers of the primary and secondary walls, so that the sheath of the outermost layer is easily broken.

[0052] この前処理法としては、公知のリファイナー処理、媒体撹拌ミル処理、振動ミル処理 、石臼式処理等が挙げられる力 好ましくはリファイナー処理である。  [0052] Examples of the pretreatment method include well-known refiner treatment, medium stirring mill treatment, vibration mill treatment, stone mill treatment, and the like. Refiner treatment is preferred.

[0053] パルプをリファイナー、グラインダー等で機械処理されたセミケミカルパルプも一般 に提供されている力 後述の保水率を満たすものであれば、このセミケミカルパルプ を前処理パルプとして利用することもできる。  [0053] Semi-chemical pulp obtained by mechanically processing pulp with a refiner, a grinder, or the like is also generally provided. If the pulp satisfies the water retention described below, this semi-chemical pulp can be used as pre-treated pulp. .

[0054] このような前処理による一次壁及び二次壁外層の傷付き状況は、顕微鏡による前 処理パルプ及び/又はセルロース系繊維の形態観察や、前処理パルプ及び Z又は セルロース系繊維の保水率により把握することができる。保水率とは、固形分 2重量 %濃度のスラリーを遠心分離器により 1000Gで 15分間処理した後の(含水量 Z固 形分量) X 100%の重量百分率であり、前処理無しパルプ及びセルロース系繊維の 保水率は通常 100— 120%である。本発明では、前処理により保水率が 150— 600 %、特に 200— 400%となったパルプ及び/又はセルロース系繊維を用いることが 好ましい。 [0054] The state of damage to the outer layers of the primary wall and the secondary wall due to such pretreatment is determined by observing the morphology of the pretreated pulp and / or the cellulosic fiber using a microscope, and the water retention of the pretreated pulp and the Z or cellulosic fiber. Can be grasped. The water retention is defined as the water content of a 2% by weight slurry after centrifugation at 1000 G for 15 minutes using a centrifuge. X) is 100% by weight, and the water retention of pulp and cellulosic fiber without pretreatment is usually 100-120%. In the present invention, it is preferable to use pulp and / or cellulosic fibers having a water retention of 150 to 600%, particularly 200 to 400% by pretreatment.

[0055] 前処理されたパルプ及び Z又はセルロース系繊維 (C)は、平均直径が十数 μ m— 数十 μ mのセルロース繊維の集合体である。後述の二軸押出機による樹脂成分との 溶融混練により、平均直径が数 z m— 0. 005 x mで長さ/直径比(アスペクト比)が 10以上、例えば 20— 200のミクロフイブリル状化セルロースが得られる。このミクロフ イブリル状化セルロースは、そのセルロース繊維の集合体から分岐 (解繊)して、樹脂 成分中にあたかも蜘蛛の巣の様に均一に微細分散する。  [0055] The pretreated pulp and the Z or cellulosic fibers (C) are aggregates of cellulose fibers having an average diameter of tens of μm to tens of μm. The melt-kneading with the resin component by a twin-screw extruder described later results in a microfibrillated cellulose having an average diameter of several zm—0.005 xm and a length / diameter ratio (aspect ratio) of 10 or more, for example, 20-200. Is obtained. This microfibrillated cellulose is branched (fibrillated) from the aggregate of the cellulose fibers and uniformly and finely dispersed in the resin component as if it were a spider web.

[0056] この一次壁及び二次壁外層を傷付けてなるパルプ及び Z又はセルロース系繊維 は、後述するセルロース非晶領域膨潤剤(D)の存在下に樹脂成分なしで混練するこ とによっても、繊維成分を解繊してミクロフイブリルィ匕される。このようにして得られたパ ルプ及び/又はセルロース系繊維は、脂肪族ポリエステル組成物のみならず、各種 用途に有効に使用することができる。  [0056] The pulp and the Z or cellulosic fibers that damage the outer layers of the primary wall and the secondary wall may be kneaded without a resin component in the presence of a cellulose amorphous region swelling agent (D) described later. The fibrous component is defibrated and microfibrillated. The pulp and / or cellulosic fiber thus obtained can be effectively used not only for the aliphatic polyester composition but also for various uses.

[0057] [セルロース非晶領域膨潤剤 (D) ]  [Swelling agent for cellulose amorphous region (D)]

本発明で用いるセルロース非晶領域膨潤剤(D)とは、セルロース繊維と水素結合 能を有する低分子化合物であり、前処理されたパルプ及び/又はセルロース系繊維 (C)のセルロース繊維集合体ないしはセルロース繊維の非晶領域に含浸、拡散可能 な化合物である。  The cellulose amorphous region swelling agent (D) used in the present invention is a low molecular weight compound having a hydrogen bonding ability with cellulose fibers, and is a cellulose fiber aggregate or a pretreated pulp and / or a cellulosic fiber (C). It is a compound that can be impregnated and diffused into the amorphous region of cellulose fibers.

[0058] セルロース非晶領域膨潤剤(D)の具体的な化合物としては、水、エチレングリコー ノレ、ブチレングリコール、メチルアルコール、エチルアルコール等があり、好ましいの は水、エチレングリコール、メチルアルコールである。これらのセルロース非晶領域膨 潤剤(D)は 1種を単独で用いても 2種以上を混合して用いても良い。  [0058] Specific compounds of the cellulose amorphous region swelling agent (D) include water, ethylene glycol, butylene glycol, methyl alcohol, and ethyl alcohol, and preferred are water, ethylene glycol, and methyl alcohol. . These cellulose amorphous region swelling agents (D) may be used alone or as a mixture of two or more.

[0059] [脂肪族ポリエステル組成物]  [0059] [Aliphatic polyester composition]

<脂肪族ポリエステル組成物の配合 >  <Blending of aliphatic polyester composition>

本発明において、脂肪族ポリエステル (A)、必要に応じて配合されるポリ乳酸 (B)、 前処理パルプ及び/又はセルロース繊維(C)の配合割合は、脂肪族ポリエステル( A) : 100— 1重量%とポリ乳酸 (B) : 0— 99重量%の混合物よりなる樹脂成分 1一 99 . 9重量部に対して、前処理パルプ及び/又はセルロース系繊維(D)が 99一 0. 1重 量部である。 In the present invention, the blending ratio of the aliphatic polyester (A), the polylactic acid (B) optionally blended, the pretreated pulp and / or the cellulose fiber (C) is determined by the proportion of the aliphatic polyester ( A): Resin component consisting of a mixture of 100-1% by weight and polylactic acid (B): 0-99% by weight per 119.9 parts by weight of pretreated pulp and / or cellulosic fiber (D) 99-0.1 parts by weight.

[0060] 脂肪族ポリエステル (A)はポリ乳酸 (B)より剛性、耐熱性が劣るが、前処理パルプ 及び/又はセルロース系繊維(C)の微細分散性に優れることから、好ましくは、樹脂 成分の配合は脂肪族ポリエステル (A) 100 40重量%に対しポリ乳酸 (B) 0 60重 量%であり、より好ましくは脂肪族ポリエステル (A) 100— 60重量%に対しポリ乳酸( )0 40重量%でぁる。脂肪族ポリエステル (A)、ポリ乳酸 (B)の形態は粒状、粉状 、繊維状の何れでも良レ、が、粒状であることが好ましい。  [0060] The aliphatic polyester (A) is inferior in rigidity and heat resistance to the polylactic acid (B), but is preferably a resin component because of its excellent fine dispersibility of the pretreated pulp and / or the cellulosic fiber (C). The content of polylactic acid (B) is 60% by weight based on 40% by weight of the aliphatic polyester (A), and more preferably, 100% to 60% by weight of the aliphatic polyester (A) is 40% by weight of the polylactic acid (). In% by weight. The form of the aliphatic polyester (A) and polylactic acid (B) may be any of granular, powdery, and fibrous, but is preferably granular.

[0061] 樹脂成分 (脂肪族ポリエステル (A)及びポリ乳酸 (B)の合計) 1一 99. 9重量部に対 する繊維成分(前処理パルプ及び Z又はセルロース系繊維 (C) )の割合は、 99一 0 . 1重量部である。高剛性、高強度複合材料のためには、繊維成分を多量に配合す ることが望ましいが、この場合には成形加工時の流れ性が低下する。好ましい配合比 は樹脂成分 5— 97重量部に対して繊維成分は 95— 3重量部、より好ましくは樹脂成 分 35— 95重量部に対し繊維成分 65— 5重量部である。ただし、樹脂成分と繊維成 分との合計で 100重量部とする。  [0061] Resin component (total of aliphatic polyester (A) and polylactic acid (B)) The ratio of fiber component (pretreated pulp and Z or cellulosic fiber (C)) to 99.9 parts by weight is as follows. , 99-0.1 parts by weight. For a high-rigidity, high-strength composite material, it is desirable to mix a large amount of fiber components, but in this case, the flowability at the time of molding processing is reduced. The preferred compounding ratio is 95 to 3 parts by weight of the fiber component to 5 to 97 parts by weight of the resin component, and more preferably 65 to 5 parts by weight of the fiber component to 35 to 95 parts by weight of the resin component. However, the total of the resin component and the fiber component shall be 100 parts by weight.

[0062] 本発明の製造法による脂肪族ポリエステル組成物には、本発明の効果を損なわな い限り、必要に応じて脂肪族ポリエステル (A)、ポリ乳酸 (B)、前処理パルプ及び/ 又はセルロース系繊維(C)以外の成分、例えば、滑材、ワックス類、着色剤、安定剤 、その他の各種の添加剤を配合しても良い。  [0062] The aliphatic polyester composition according to the production method of the present invention may contain an aliphatic polyester (A), a polylactic acid (B), a pre-treated pulp and / or a polylactic acid, if necessary, as long as the effects of the present invention are not impaired. Components other than the cellulosic fiber (C), for example, a lubricant, a wax, a colorant, a stabilizer, and other various additives may be blended.

[0063] 溶融混練に当たって用いるセルロース非晶領域膨潤剤(D)の、繊維成分即ち、前 処理パルプ及び/又はセルロース系繊維(C)に対する使用量は、繊維成分の保水 率以上であれば良いが、後述の分散工程での微細化効果と、その後の分離性から、 前処理パルプ及び/又はセルロース系繊維(C)の 100 600重量%、特に 200 5 00重量%であることが好ましレ、。  [0063] The amount of the cellulose amorphous region swelling agent (D) used in the melt kneading with respect to the fiber component, that is, the pretreated pulp and / or the cellulosic fiber (C) may be any amount as long as it is equal to or more than the water retention of the fiber component. From the refining effect in the dispersing step described later and the separability thereafter, it is preferable that the content of the pretreated pulp and / or the cellulosic fiber (C) is 100 to 600% by weight, particularly 200,500% by weight. .

[0064] <脂肪族ポリエステル組成物の製造 (溶融混練) >  <Production of Aliphatic Polyester Composition (Melting and Kneading)>

本発明においては、二軸押出機を用いてセルロース非晶領域膨潤剤(D)の存在 下に、樹脂成分と繊維成分を溶融混練することにより、繊維成分を解繊すると共に樹 脂成分中に繊維成分を均一に微細分散させて脂肪族ポリエステル組成物を製造し てもよい。 In the present invention, the resin component and the fiber component are melted and kneaded in the presence of the cellulose amorphous region swelling agent (D) using a twin-screw extruder, so that the fiber component is defibrated and the tree is extruded. The aliphatic polyester composition may be produced by uniformly and finely dispersing the fiber component in the fat component.

[0065] ここで、使用される二軸押出機は、汎用の熱可塑性樹脂の混合、可塑化、押出に 使用される装置であり、二本のスクリュウの回転方向は異方向、同方向回転どちらで も良い。スクリュウの嚙み合いは完全嚙み合い型、不完全嚙み合い型、非嚙み合い 型があるが、繊維成分の分散性の面から完全嚙み合い型が好ましい。スクリュウ長さ /スクリュウ直径比は 20 70であれば良レ、。具体的な二軸押出機としては、 日本製 鋼所製「TEX」、東芝機械社製「TEM」、クルップ 'ウェルナー社製 rzSKj等を用い ること力 Sできる。  Here, the twin-screw extruder used is a device used for mixing, plasticizing, and extruding a general-purpose thermoplastic resin, and the two screws can be rotated in different directions or in the same direction. Is good. Screws can be completely meshed, incompletely meshed, or non-engaged, but the completely meshed type is preferred from the viewpoint of dispersibility of fiber components. If the screw length / screw diameter ratio is 20 70, it is good. Specific twin screw extruders such as “TEX” manufactured by Nippon Steel Works, “TEM” manufactured by Toshiba Machine Co., Ltd., and rzSKj manufactured by Krupp “Werner” can be used.

[0066] 本発明に係る溶融混練は、このような二軸押出機を用いて、スクリュウ構成の組み 合せにより、例えば次の (1)又は (2)の工程を経て行うことが好ましい。  [0066] The melt-kneading according to the present invention is preferably performed by using such a twin-screw extruder, for example, through the following step (1) or (2) by a combination of screw constitutions.

[0067] (1) 二軸押出機に樹脂成分、繊維成分及びセルロース非晶領域膨潤剤を供給し て、二軸押出機内でセルロース非晶領域膨潤剤の存在下に繊維成分を樹脂成分中 に解繊、分散させる解繊 '分散工程と、その後、樹脂成分を溶融させると共に溶融樹 脂成分中に繊維成分を更に解繊、微細分散させる溶融'分散工程と、その後、セル ロース非晶領域膨潤剤を分離すると共に混練物を押し出すセルロース非晶領域膨 潤剤分離 ·押出工程。  (1) A resin component, a fiber component and a cellulose amorphous region swelling agent are supplied to a twin-screw extruder, and the fiber component is added to the resin component in the twin-screw extruder in the presence of the cellulose amorphous region swelling agent. Defibration and dispersing `` Dispersion process '' followed by melting and dispersing the fiber component in the molten resin component while further melting and finely dispersing the resin component, and then swelling the cellulose amorphous region Separation agent for cellulose amorphous region swelling agent that extrudes kneaded material while separating agent.

[0068] この場合において、解繊、分散工程は、温度が 30— 90°Cであることが好ましぐ溶 融 '分散工程は温度が 120— 200°Cであることが好ましぐその後のセルロース非晶 領域膨潤剤分離'押出工程は温度が 120— 200°Cであることが好ましい。また、スクリ ユウ回転数は全工程とも 50— 400rpmの範囲であることが好ましぐ長時間滞留によ る脂肪族ポリエステル (A)の加水分解を防止するためには、スクリュウ長さ/スクリュ ゥ直径比は小さい方が好ましぐ 25 50が好ましい。  In this case, the defibrating and dispersing steps are preferably performed at a temperature of 30 to 90 ° C. Melting. The dispersing step is preferably performed at a temperature of 120 to 200 ° C. The temperature of the cellulose amorphous region swelling agent separation / extrusion step is preferably 120 to 200 ° C. In addition, the screw rotation speed is preferably in the range of 50 to 400 rpm in all steps. To prevent the hydrolysis of the aliphatic polyester (A) due to the long residence time, the screw length / screw length is required. The smaller the diameter ratio, the more preferable it is 2550.

[0069] (2) 二軸押出機に樹脂成分を供給して、二軸押出機内で樹脂成分を溶融させる溶 融工程と、その後、繊維成分及びセルロース非晶領域膨潤剤の混合物を二軸押出 機に加圧注入してセルロース非晶領域膨潤剤の存在下に繊維成分を樹脂成分中で 解繊、微細分散させる溶融'解繊 '分散工程と、その後、該セルロース非晶領域膨潤 剤を分離すると共に混練物を押し出すセルロース非晶領域膨潤剤分離 ·押出工程。 [0070] 溶融工程は、温度が 120— 200°Cであることが好ましぐ溶融'解繊'分散工程は温 度が 120— 180°Cであることが好ましぐその後のセルロース非晶領域膨潤剤分離' 押出工程は温度が 120— 200°Cで、圧力が大気圧一真空であることが好ましい。ス クリュウ回転数は全工程とも 50 400rpmの範囲であることが好ましい。溶融'解繊' 分散工程においては、セルロース非晶領域膨潤剤(D)と繊維成分との混合物は、ポ ンプを用いて、圧力が大気圧一数 MPaの溶融樹脂成分中に加圧注入し、セルロー ス非晶領域膨潤剤 (D)を分離させることなぐ更に溶融、解繊、微細分散を行うことが 好ましレ、。この場合のスクリュウ長さ Zスクリュウ直径比は 30— 70が好ましい。 (2) A melting step in which the resin component is supplied to the twin-screw extruder and the resin component is melted in the twin-screw extruder, and thereafter, the mixture of the fiber component and the cellulose amorphous region swelling agent is biaxially extruded. A fiber 'fibrillation' dispersion process in which the fiber component is fibrillated and finely dispersed in the resin component in the presence of the cellulose amorphous region swelling agent by pressure injection into the machine, and then the cellulose amorphous region swelling agent is separated And swelling agent for cellulose amorphous region extruding the kneaded material. [0070] The melting step is preferably performed at a temperature of 120 to 200 ° C, and the melting 'fibrillation' dispersion step is preferably performed at a temperature of 120 to 180 ° C. The swelling agent separation / extrusion step is preferably performed at a temperature of 120 to 200 ° C. and a pressure of atmospheric pressure and vacuum. The screw rotation speed is preferably in the range of 50 to 400 rpm in all the steps. In the melt 'fibrillation' dispersion step, a mixture of the cellulose amorphous region swelling agent (D) and the fiber component is injected under pressure into a molten resin component at atmospheric pressure of a few MPa using a pump. It is preferable to further perform melting, defibration, and fine dispersion without separating the cellulose amorphous region swelling agent (D). In this case, the ratio of the screw length Z to the screw diameter is preferably 30 to 70.

[0071] 上記 (1),(2)のいずれの方法においても、セルロース非晶領域膨潤剤(D)の二軸押 出機への注入は、繊維成分と予備混合し液状でポンプで供給しても良ぐ必要に応 じてセルロース非晶領域膨潤剤(D)を液状で単独で供給しても良レ、。繊維成分の短 繊維状化を図るために、上記溶融混練工程を加圧条件として、セルロース非晶領域 膨潤剤 (D)の蒸発揮散を防止することもできる。必要に応じて、樹脂成分の溶融ェ 程に加圧ポンプによりセルロース非晶領域膨潤剤(D)を添加することもできる。溶融 混練後は脱圧することにより、更には減圧することによりセルロース非晶領域膨潤剤( D)を分離することができる。  [0071] In any of the above methods (1) and (2), the injection of the cellulose amorphous region swelling agent (D) into the twin-screw extruder is premixed with the fiber component and supplied in a liquid state by a pump. If necessary, the cellulose amorphous region swelling agent (D) may be supplied alone in a liquid form. In order to shorten the fiber component, the melt-kneading step may be performed under pressure to prevent evaporation of the cellulose amorphous region swelling agent (D). If necessary, a cellulose amorphous region swelling agent (D) can be added by a pressure pump during the melting step of the resin component. After the melt-kneading, the pressure is released, and the pressure is further reduced, whereby the cellulose amorphous region swelling agent (D) can be separated.

[0072] このようにして押出、粒状化された脂肪族ポリエステル組成物は乾燥工程を必要と せず、ポリエステル樹脂に必須の成形カ卩ェ前の表面付着水の分離のための予備乾 燥のみで成形力卩ェに供することができる。  [0072] The aliphatic polyester composition extruded and granulated in this way does not require a drying step, and only has a preliminary drying for separating water adhering to the surface before molding, which is essential for the polyester resin. Can be used for molding power.

[0073] 得られる脂肪族ポリエステル組成物、即ち、樹脂成分中に繊維成分が均一に微細 分散した複合材料の特性は、樹脂成分中に分散している繊維成分の形態に大きく 依存し、セルロース繊維の集合体であるよりもミクロフイブリル状化していることが好ま しい。本発明では、上述のように、セルロース非晶領域膨潤剤(D)の存在下に好まし くは二軸押出機を用いて樹脂成分と繊維成分との溶融混練を行うと、樹脂成分であ る脂肪族ポリエステル (A)とポリ乳酸 (B)を混合、混練媒体として、良好な混合、混練 性のもとに、繊維成分を解繊すると共に樹脂成分中に均一微細分散させることができ る。そして、セルロース非晶領域膨潤剤(D)は、このような溶融混練工程において、 セルロースミクロフイブリル間の凝集力を低下させ、セルロース繊維の集合体をミクロ フィブリル状に解繊しゃすくするとともに、解繊されたミクロフイブリル状化セルロース 同士の凝集を防止する機能を有し、均一微細分散性を高める効果を奏する。ただし 、セルロース繊維の集合体を完全にミクロフイブリル状化することは困難であり、本発 明により製造される脂肪族ポリエステル組成物中の繊維成分には、セルロース繊維 の集合体から解繊されたミクロフイブリル状化セルロースだけでなぐセルロース繊維 の集合体も存在する。 [0073] The properties of the obtained aliphatic polyester composition, that is, the composite material in which the fiber component is uniformly and finely dispersed in the resin component, largely depends on the form of the fiber component dispersed in the resin component. It is preferable that microfibrils are formed, rather than the aggregates. In the present invention, as described above, when the resin component and the fiber component are melt-kneaded, preferably using a twin-screw extruder, in the presence of the cellulose amorphous region swelling agent (D), the resin component becomes As a mixing and kneading medium for aliphatic polyester (A) and polylactic acid (B), fiber components can be defibrated and uniformly finely dispersed in resin components with good mixing and kneading properties. . The cellulose amorphous region swelling agent (D) reduces the cohesive force between cellulose microfibrils in such a melt-kneading step, and causes the aggregate of cellulose fibers to become microscopic. It has the function of defibrating into fibrils and preventing aggregation of the defibrated microfibrillated celluloses, and has the effect of increasing uniform fine dispersibility. However, it is difficult to completely convert the aggregate of cellulose fibers into microfibrils, and the fiber component in the aliphatic polyester composition produced according to the present invention is defibrated from the aggregate of cellulose fibers. There are also aggregates of cellulosic fibers that are made up of only microfibrillated cellulose.

[0074] ぐ脂肪族ポリエステル組成物の成形法 >  [0074] Molding method of aliphatic polyester composition>

本発明の方法で製造される脂肪族ポリエステル組成物の成形方法には、通常の熱 可塑性樹脂組成物の成形方法と同様な方法をいずれも適用することができる。具体 的には、射出成形、押出成形、中空成形、発泡成形等を採用することができる。  As a method for molding the aliphatic polyester composition produced by the method of the present invention, any method similar to the method for molding a usual thermoplastic resin composition can be applied. Specifically, injection molding, extrusion molding, hollow molding, foam molding and the like can be employed.

[0075] 本発明に係る脂肪族ポリエステル組成物は、十分な剛性と機械強度を有し、押出 成形、射出成形法などの各種成形加工が可能であるため、家庭用雑貨、各種包装 材など、幅広い用途の成形品に好適に利用可能であり、使用後、廃棄された後は、 生分解されることにより、廃棄物の減量、環境保全に有効である。  [0075] The aliphatic polyester composition according to the present invention has sufficient rigidity and mechanical strength and can be subjected to various molding processes such as extrusion molding and injection molding, so that it can be used for household goods, various packaging materials, and the like. It can be suitably used for molded articles for a wide range of uses. After use and disposal, it is biodegraded, which is effective in reducing waste and protecting the environment.

実施例  Example

[0076] 以下に実施例及び比較例を挙げて、本発明の具体的態様をより詳細に説明するが 、本発明はその要旨を超えない限り、これらの実施例によって限定されるものではな レ、。  Hereinafter, specific embodiments of the present invention will be described in more detail with reference to Examples and Comparative Examples. However, the present invention is not limited to these Examples unless it exceeds the gist thereof. ,.

[0077] なお、以下の例における特性値は下記方法により測定したものである。  [0077] The characteristic values in the following examples were measured by the following methods.

(1)数平均分子量 (Mn)  (1) Number average molecular weight (Mn)

ゲル'パーミエーシヨン'クロマトグラフィー(GPC)法によって測定した。サンプルを クロ口ホルムに溶解し、 GPC装置 (東ソ一(株)製, HLC—812〇型)を用いてポリスチ レン換算により測定した。カラムは TSKgel SuperHM— M (東ソ一(株)製)を使用し た。 Gels were measured by 'permeation' chromatography (GPC) method. Dissolving the sample into black port Holm, GPC device (Higashisoichi Co., HLC- 8 1 2 〇 type) was determined by Porisuchi Len translated using the. The column used was TSKgel SuperHM-M (manufactured by Tosoichi Co., Ltd.).

(2)流れ性:メルトフローレイシォ(MFR)  (2) Flowability: Melt flow ratio (MFR)

荷重 2. 16kgで 190ο〇ίこて、 JIS 7210【こ準拠して彻』定した。 190 οで with a load of 16 kg.

(3) 3点曲げ剛性、破断強度  (3) Three-point bending stiffness, breaking strength

射出成形品を 23°C、 50%相対湿度、 24時間の状態調節し、 JIS K 7203に準拠 して 3点曲げ剛性と破断強度を測定した。 Injection molded product is conditioned at 23 ° C, 50% relative humidity, 24 hours, and complies with JIS K 7203 Then, the three-point bending rigidity and the breaking strength were measured.

(4)射出成形品の外観  (4) Appearance of injection molded products

射出成形品を目視にて観察し、繊維の凝集体の有無による均一性を評価した。  The injection molded product was visually observed, and the uniformity was evaluated depending on the presence or absence of fiber aggregates.

(5)繊維の形態写真  (5) Fiber morphology photograph

パルプのみの場合:前処理パルプ又は前処理無しパノレプと水の混合液の一部を 凍結乾燥し、走査型電子顕微鏡にて撮影した。  In the case of pulp only: A part of a mixture of pretreated pulp or panolep without water and water was freeze-dried and photographed with a scanning electron microscope.

組成物中の場合:組成物をクロ口ホルムにて溶解し、蒸留水を添加してパルプ又は 繊維を水層側に抽出し、抽出液の一部を凍結乾燥し、走査型電子顕微鏡にて撮影 した。  In the composition: Dissolve the composition in black-mouthed form, add distilled water to extract the pulp or fiber into the aqueous layer side, freeze-dry part of the extract, and use a scanning electron microscope. I took a picture.

[0078] 脂肪族ポリエステル (A)としては、下記製造例 1で製造した脂肪族ポリエステル (A) を用いた。  [0078] As the aliphatic polyester (A), the aliphatic polyester (A) produced in Production Example 1 below was used.

[0079] 製造例 1:脂肪族ポリエステル (A)の製造  Production Example 1: Production of aliphatic polyester (A)

撹拌装置、窒素導入管、加熱装置、温度計、助剤添加口を備えた容量 300mlの反 応容器に、コハク酸(b) 118· lg、 1, 4一ブタンジオール(a) 99· lg、酸化ゲルマニウ ムを予め 1重量%溶解させた 90%乳酸(c)水溶液 6. 3g (コハク酸 100モルに対し、 6. 3モル)、及びリンゴ酸(d) 0. 2g (コノヽク酸 100モノレに対し、 0. 15モル)を仕込み 、窒素雰囲気中、 180°Cにて 0. 5時間反応させた後、 220°Cに昇温し、 0. 5時間反 応させた。引き続いて 0. 07 X 103Paの減圧下において 2. 5時間、重合反応させた。 得られたポリエステルは乳白色であり、数平均分子量 Mnは 75, 300、融点は 110°C であった。また、 H—NMRによる乳酸導入率はコハク酸 100モルに対し、 6. 3モル であった。 In a 300 ml reaction vessel equipped with a stirrer, nitrogen inlet tube, heating device, thermometer, and auxiliary agent addition port, succinic acid (b) 118 · lg, 1,4-butanediol (a) 99 · lg, 6.3 g (6.3 mol per 100 mol of succinic acid) of a 90% aqueous lactic acid (c) solution in which 1% by weight of germanium oxide was previously dissolved, and 0.2 g of malic acid (d) (100 mol of conodic acid) 0.15 mol) was added to the mixture, and the mixture was reacted in a nitrogen atmosphere at 180 ° C for 0.5 hours, and then heated to 220 ° C and reacted for 0.5 hours. Subsequently, a polymerization reaction was performed under a reduced pressure of 0.07 × 10 3 Pa for 2.5 hours. The obtained polyester was milky white, had a number average molecular weight Mn of 75,300 and a melting point of 110 ° C. The lactic acid introduction rate by 1 H-NMR was 6.3 mol per 100 mol of succinic acid.

[0080] また、ポリ乳酸 (B)及びパルプとしては、次のものを用レ、、セルロース非晶領域膨潤 剤(D)としては水を用いた。  [0080] The following were used as the polylactic acid (B) and the pulp, and water was used as the cellulose amorphous region swelling agent (D).

[0081] [ポリ乳酸 (B) ] [0081] [Polylactic acid (B)]

(株)島津製作所製 商品名「ラタティ # 5400」(数平均分子量 Mn : 88000, MFR : 4. 5g/l0min.,融点 173°C)  Product name “Lattati # 5400” (manufactured by Shimadzu Corporation) (number average molecular weight Mn: 88000, MFR: 4.5 g / l0min., Melting point 173 ° C)

[0082] レ、。ルプ] [0082] Re. Rup]

前処理パルプ(C):クラフトパルプをリファイナー処理したもの(保水率 = 280 %、繊維形態写真は図 2aに示す通りであり、一次壁及び二次 壁外層が傷付けられていることが分かる。 ) Pre-treated pulp (C): Kraft pulp treated with refiner (water retention = 280 %, The fiber morphology photograph is as shown in FIG. 2a, and it can be seen that the outer layers of the primary wall and the secondary wall are damaged. )

前処理なしパルプ:リファイナー処理無しのクラフトパルプ(保水率 = 100%、繊 維形態写真は図 2bに示す通りであり、表面に傷付きはないこと が分かる。 )  Pulp without pre-treatment: Kraft pulp without refiner treatment (water retention rate = 100%, fiber morphology is as shown in Fig. 2b, showing no damage on the surface.)

[0083] 実施例 1 , 2  Examples 1 and 2

脂肪族ポリエステル (A)とポリ乳酸 (B)、パルプ及びセルロース非晶領域膨潤剤と しての水を表 1に示した配合にて、二軸押出機にて混練した。用いた二軸押出機の 仕様は次の通りである。  Aliphatic polyester (A), polylactic acid (B), pulp, and water as a swelling agent for the amorphous region of cellulose were kneaded with the composition shown in Table 1 using a twin-screw extruder. The specifications of the twin-screw extruder used are as follows.

[0084] [二軸押出機] [Twin Screw Extruder]

日本製鋼所 (株)製二軸押出機「TEX30」  Nippon Steel Works Co., Ltd. twin screw extruder `` TEX30 ''

スクリュウ直径 = 30mm  Screw diameter = 30mm

スクリュウ長さ/スクリュウ直径 i = 42  Screw length / screw diameter i = 42

スクリュウの嚙み合い =完全嚙み合い型  Screw engagement = Complete engagement type

スクリュウ回転数 = lOOrpm  Screw speed = lOOrpm

処理能力 =最終糸且成物量として 5kg/hr  Processing capacity = 5 kg / hr as final yarn amount

[0085] まず、脂肪族ポリエステル (A)及びポリ乳酸(B)の粒状物をブレンドして重量式フィ ーダ一で二軸押出機に供給した。二軸押出機は、スクリュウ構成により、溶融工程、 溶融'解繊 '分散工程、水分離 ·押出工程の 3工程を押出方向に設定した。各工程の 設定温度は次の通りである。 [0085] First, the particles of the aliphatic polyester (A) and the polylactic acid (B) were blended and supplied to a twin-screw extruder by a weight feeder. In the twin-screw extruder, three steps, a melting step, a melting 'fibrillation' dispersion step, and a water separation / extrusion step, were set in the extrusion direction according to the screw configuration. The set temperatures for each step are as follows.

溶融工程 = 180°C  Melting process = 180 ° C

溶融 ·解繊 ·分散工程 = 150°C  Melting, defibration, dispersion process = 150 ° C

水分離 ·押出工程 = 150°C  Water separationExtrusion process = 150 ° C

[0086] パルプはセルロース非晶領域膨潤剤としての水と所定の割合で予備混合して混合 液とし、この混合液を高圧ポンプにより溶融工程と溶融 ·解繊 ·分散ェ程との境界部 で二軸押出機に注入した。 [0086] Pulp is preliminarily mixed with water as a cellulose amorphous region swelling agent at a predetermined ratio to form a mixture, and this mixture is mixed by a high-pressure pump at the boundary between the melting step and the melting, defibration, and dispersion steps. It was injected into a twin screw extruder.

[0087] 溶融 ·解繊'分散工程はスクリュウ構成により 1. 5MPaの加圧部とし、水分離'押出 工程の圧力は真空ポンプにより 53. 2kPaとした。 [0088] 得られた組成物を下記仕様の射出成形機で射出成形し、得られた成形品につい て評価を行い、結果を表 1に示した。 [0087] The melting / fibrillation 'dispersion step' was a 1.5MPa pressurized section by a screw configuration, and the water separation 'extrusion step pressure was 53.2kPa by a vacuum pump. [0088] The obtained composition was injection-molded with an injection molding machine having the following specifications, and the obtained molded product was evaluated. The results are shown in Table 1.

[0089] 実施例 2において得られた組成物中の繊維の形態写真を図 3aに示す。 [0089] Fig. 3a shows a photograph of the morphology of the fiber in the composition obtained in Example 2.

[0090] [射出成形機] [0090] [Injection molding machine]

東芝機械 (株)製射出成形機 ΓΙΤ55Τ]  Injection molding machine manufactured by Toshiba Machine Co., Ltd. [55]

形締め圧 = 55t  Form clamping pressure = 55t

金型 =ASTM  Die = ASTM

金型温度 = 40°C  Mold temperature = 40 ° C

バレル温度設定 = 170°C  Barrel temperature setting = 170 ° C

射出 ·保圧時間 = 10秒  Injection ・ Packing time = 10 seconds

[0091] 実施例 3, 4 [0091] Examples 3 and 4

実施例 1において、ポリ乳酸 (B)を用いず、表 1に示す配合としたこと以外は同様に して脂肪族ポリエステル組成物を得、同様に射出成形を行って、射出成形品の評価 結果を表 1に示した。  An aliphatic polyester composition was obtained in the same manner as in Example 1, except that the polylactic acid (B) was not used and the composition shown in Table 1 was used, and injection molding was performed in the same manner. Are shown in Table 1.

[0092] 比較例 1 [0092] Comparative Example 1

実施例 1において、パルプ及び水を用いなかったこと以外は同様にして脂肪族ポリ エステル組成物を得、同様に射出成形を行って、射出成形品の評価結果を表 1に示 した。  An aliphatic polyester composition was obtained in the same manner as in Example 1 except that pulp and water were not used, and injection molding was performed in the same manner. The evaluation results of the injection-molded product were shown in Table 1.

[0093] 比較例 2  [0093] Comparative Example 2

実施例 2において、前処理パルプ(C)の代りに前処理無しパノレプを用いたこと以外 は同様にして脂肪族ポリエステル組成物を得、同様に射出成形を行って、射出成形 品の評価結果を表 1に示した。  An aliphatic polyester composition was obtained in the same manner as in Example 2 except that panolep without pretreatment was used instead of the pretreated pulp (C), and injection molding was performed in the same manner. It is shown in Table 1.

[0094] この比較例 2において得られた組成物中の繊維の形態写真を図 3bに示す。  [0094] Fig. 3b shows a morphological photograph of the fibers in the composition obtained in Comparative Example 2.

[0095] 比較例 3  [0095] Comparative Example 3

実施例 3において、水を用いず、二軸押出機において水分離を行わなかったこと以 外は同様にして脂肪族ポリエステル組成物を得、同様に射出成形を行って、射出成 形品の評価結果を表 1に示した。  An aliphatic polyester composition was obtained in the same manner as in Example 3 except that water was not used and water was not separated in a twin-screw extruder, and injection molding was performed in the same manner to evaluate an injection molded product. The results are shown in Table 1.

[0096] 比較例 4 比較例 3において、前処理パルプ (C)を用いなかったこと以外は同様にして脂肪族 ポリエステル組成物を得、同様に射出成形を行って、射出成形品の評価結果を表 1 に示した。 [0096] Comparative Example 4 In Comparative Example 3, an aliphatic polyester composition was obtained in the same manner except that the pretreated pulp (C) was not used, and injection molding was performed in the same manner. The evaluation results of the injection molded product are shown in Table 1.

[表 1][table 1]

Figure imgf000021_0001
図 2a, 2b、図 3a, 3b、及び表 1より次のことが明らかである。即ち、前処理を行って 一次壁及び二次壁外層を傷付けたパルプを用いた実施例 2の組成物では、パルプ がミクロフイブリル状に均一に微細分散しているのに対して、前処理無しパルプを用 いた比較例 2の組成物ではパルプが解繊されずに、ちぎれた状態で散在している。 そして、パルプがミクロフイブリル状に均一に微細分散した組成物であれば、高剛性 で高強度のファイバー Z生分解性樹脂複合成形品を得ることができる。
Figure imgf000021_0001
The following is clear from FIGS. 2a and 2b, FIGS. 3a and 3b, and Table 1. That is, in the composition of Example 2 using pulp in which pretreatment was performed and the outer layers of the primary wall and the secondary wall were damaged, the pulp was uniformly finely dispersed in the form of microfibrils, whereas In the composition of Comparative Example 2 using no pulp, the pulp was not defibrated, but was scattered in a torn state. If the pulp is a composition in which the pulp is uniformly finely dispersed in the form of microfibrils, a high rigidity and high strength fiber Z biodegradable resin composite molded article can be obtained.

Claims

請求の範囲 The scope of the claims [I] 一次壁及び二次壁外層を傷付けてなるパルプ。  [I] Pulp with damaged primary and secondary wall outer layers. [2] 請求項 1において、一次壁及び二次壁外層がリファイナー処理、媒体攪拌ミル処理 [2] In claim 1, the outer layers of the primary wall and the secondary wall are subjected to a refiner treatment and a medium stirring mill treatment. 、振動ミル処理、又は石臼式処理により傷付けられているパルプ。 Pulp that has been damaged by milling, milling, or milling. [3] 請求項 1において、保水率が 150— 600%であるパルプ。 [3] The pulp according to claim 1, having a water retention of 150 to 600%. [4] 請求項 1におレ、て、保水率が 200— 400%であるパルプ。 [4] The pulp according to claim 1, having a water retention of 200 to 400%. [5] 一次壁及び二次壁外層を傷付けてなるセルロース系繊維。 [5] Cellulosic fibers obtained by damaging the outer layers of the primary wall and the secondary wall. [6] 請求項 5において、一次壁及び二次壁外層がリファイナー処理、媒体攪拌ミル処理 [6] In claim 5, the outer layers of the primary wall and the secondary wall are subjected to a refiner treatment and a medium stirring mill treatment. 、振動ミル処理、又は石臼式処理により傷付けられているセルロース系繊維。 Cellulosic fibers that have been damaged by vibration milling or milling. [7] 請求項 5において、保水率が 150— 600%であるセルロース系繊維。 [7] The cellulosic fiber according to claim 5, having a water retention of 150 to 600%. [8] 請求項 5において、保水率が 200— 400%であるセルロース系繊維。 [8] The cellulosic fiber according to claim 5, which has a water retention of 200 to 400%. [9] 一次壁及び二次壁外層を傷付けてなるパルプを、セルロース非晶領域膨潤剤の存 在下に混練することにより、繊維成分を解繊することを特徴とするパルプのミクロフィ ブリル化方法。 [9] A method for microfibrillating pulp, which comprises kneading pulp formed by damaging the outer layers of primary and secondary walls in the presence of a cellulose amorphous region swelling agent to fibrillate fiber components. [10] 一次壁及び二次壁外層を傷付けてなるセルロース系繊維を、セルロース非晶領域 膨潤剤の存在下に混練することにより、繊維成分を解繊することを特徴とするセル口 ース系繊維のミクロフイブリル化方法。  [10] Cellulosic fibers characterized by fibrillating fiber components by kneading cellulosic fibers formed by damaging the outer layers of the primary and secondary walls in the presence of a swelling agent for the amorphous cellulose region. A method for microfibrillating fibers. [II] (a)脂肪族ジオールと、 (b)脂肪族ジカルボン酸及び/又はその誘導体とを反応さ せて得られる脂肪族ポリエステル (A)からなる樹脂成分 1一 99. 9重量部と、 一次壁及び二次壁外層を傷付けた前処理パルプ及び/又はセルロース系繊維( C)からなる繊維成分 99一 0. 1重量部(ただし、樹脂成分と繊維成分との合計で 100 重量部とする。)と  [II] (11) 99.9 parts by weight of a resin component comprising an aliphatic polyester (A) obtained by reacting (a) an aliphatic diol with (b) an aliphatic dicarboxylic acid and / or a derivative thereof; Fiber component consisting of pretreated pulp and / or cellulosic fiber (C) having damaged primary and secondary wall outer layers 99-0.1 parts by weight (However, the total amount of resin component and fiber component is 100 parts by weight .)When を、セルロース非晶領域膨潤剤(D)の存在下で溶融混練処理することを特徴とする 脂肪族ポリエステル組成物の製造方法。  Is subjected to a melt-kneading process in the presence of a cellulose amorphous region swelling agent (D). [12] (a)脂肪族ジオールと、 (b)脂肪族ジカルボン酸及び/又はその誘導体とを反応さ せて得られる脂肪族ポリエステル (A) 1重量%以上と、ポリ乳酸 (B) 99重量%以下と 力 なる樹脂成分 1一 99. 9重量部と、 [12] (a) an aliphatic polyester obtained by reacting (a) an aliphatic diol with (b) an aliphatic dicarboxylic acid and / or a derivative thereof (A) 1% by weight or more, and polylactic acid (B) 99% by weight % Or less resin component 11-99.9 parts by weight 一次壁及び二次壁外層を傷付けた前処理パルプ及び/又はセルロース系繊維( C)からなる繊維成分 99一 0. 1重量部(ただし、樹脂成分と繊維成分との合計で 100 重量部とする。)と Pre-treated pulp and / or cellulosic fibers that damage the outer layers of the primary and secondary walls ( 99-1 0.1 parts by weight of the fiber component consisting of C) (however, the total of the resin component and the fiber component is 100 parts by weight) を、セルロース非晶領域膨潤剤(D)の存在下で溶融混練処理することを特徴とする 脂肪族ポリエステル組成物の製造方法。  Is subjected to a melt-kneading process in the presence of a cellulose amorphous region swelling agent (D). [13] 請求項 11又は 12において、前記前処理パルプ及び/又はセルロース系繊維(C) が更に化学修飾されたものであることを特徴とする脂肪族ポリエステル組成物の製造 方法。 13. The process for producing an aliphatic polyester composition according to claim 11, wherein the pretreated pulp and / or the cellulosic fiber (C) is further chemically modified. [14] 請求項 11又は 12において、該脂肪族ポリエステル (A)が、(a)脂肪族ジオールと、  [14] The method according to claim 11 or 12, wherein the aliphatic polyester (A) comprises (a) an aliphatic diol, (b)脂肪族ジカルボン酸及び/又はその誘導体と、 (c) 2官能脂肪族ヒドロキシカノレ ボン酸及び/又はその誘導体とを反応させて得られることを特徴とする脂肪族ポリエ ステル組成物の製造方法。  (b) an aliphatic polyester composition characterized by being obtained by reacting an aliphatic dicarboxylic acid and / or a derivative thereof with (c) a bifunctional aliphatic hydroxycanoleic acid and / or a derivative thereof. Production method. [15] 請求項 11又は 12において、前記溶融混練処理が、二軸押出機に前記樹脂成分、 繊維成分及びセルロース非晶領域膨潤剤を供給して、該ニ軸押出機内で該セル口 一ス非晶領域膨潤剤の存在下に前記繊維成分を該樹脂成分中に解繊、分散させる 解繊'分散工程と、その後、該樹脂成分を溶融させると共に該繊維成分を更に解繊、 微細分散させる溶融'分散工程と、その後、該セルロース非晶領域膨潤剤を分離す ると共に混練物を押し出すセルロース非晶領域膨潤剤分離 ·押出工程とを備えること を特徴とする脂肪族ポリエステル組成物の製造方法。  15. The melt kneading process according to claim 11 or 12, wherein the resin component, the fiber component, and the cellulose amorphous region swelling agent are supplied to a twin-screw extruder, and the cell opening is mixed in the twin-screw extruder. The fiber component is defibrated and dispersed in the resin component in the presence of the amorphous region swelling agent. The defibration 'dispersion step, and then the resin component is melted and the fiber component is further defibrated and finely dispersed. A process for separating the cellulose amorphous region swelling agent and extruding a kneaded product by separating the cellulose amorphous region swelling agent and extruding the kneaded product. . [16] 請求項 11又は 12において、前記溶融混練処理が、二軸押出機に前記樹脂成分 を供給して、該ニ軸押出機内で該樹脂成分を溶融させる溶融工程と、その後、前記 繊維成分及びセルロース非晶領域膨潤剤を該ニ軸押出機に加圧注入して該セル口 一ス非晶領域膨潤剤の存在下に該繊維成分を該樹脂成分中で解繊、微細分散させ る溶融'解繊'分散工程と、その後、該セルロース非晶領域膨潤剤を分離すると共に 混練物を押し出すセルロース非晶領域膨潤剤分離 ·押出工程とを備えることを特徴と する脂肪族ポリエステル組成物の製造方法。  [16] The melt-kneading process according to claim 11 or 12, wherein the melt-kneading process supplies the resin component to a twin-screw extruder and melts the resin component in the twin-screw extruder; And a cellulose amorphous swelling agent is injected under pressure into the twin-screw extruder, and the fiber component is defibrated and finely dispersed in the resin component in the presence of the cell opening amorphous region swelling agent. Production of an aliphatic polyester composition characterized by comprising a 'fibrillation' dispersing step, followed by separating the cellulose amorphous region swelling agent and extruding the kneaded material while separating and extruding the cellulose amorphous region swelling agent. Method. [17] 請求項 11又は 12において、前記前処理パルプ及び/又はセルロース系繊維(C) の保水率が 150— 600%であることを特徴とする脂肪族ポリエステル組成物の製造 方法。 [18] 請求項 11又は 12において、(a)脂肪族ジオールが下記一般式 (I)で表されること を特徴とする脂肪族ポリエステル組成物の製造方法。 17. The method for producing an aliphatic polyester composition according to claim 11, wherein the water retention of the pretreated pulp and / or the cellulosic fiber (C) is 150 to 600%. [18] The method for producing an aliphatic polyester composition according to claim 11 or 12, wherein (a) the aliphatic diol is represented by the following general formula (I). HO-R'-OH · ' · (Ι)  HO-R'-OH · '· (Ι) (一般式 (I)中、 R1は、炭素数 2 11の脂肪族炭化水素基である。 ) (In the general formula (I), R 1 is an aliphatic hydrocarbon group having 211 carbon atoms.) [19] 請求項 18において、(a)脂肪族ジオール力 エチレングリコール、 1, 3_プロパンジ オール、 1 , 4_ブタンジオール、 1 , 5_ペンタンジオール、 1, 6—へキサンジオール、 1 , 4—シクロへキサンジオール、及び 1, 6—シクロへキサンジメタノールよりなる群から 選ばれる 1種又は 2種以上であることを特徴とする脂肪族ポリエステル組成物の製造 方法。 [19] Claim 18, wherein (a) aliphatic diol power ethylene glycol, 1,3-propanediol, 1,4-butanediol, 1,5-pentanediol, 1,6-hexanediol, 1,4 A method for producing an aliphatic polyester composition, wherein the composition is at least one member selected from the group consisting of cyclohexanediol and 1,6-cyclohexanedimethanol. [20] 請求項 19において、(a)脂肪族ジオール力 1 , 4一ブタンジオールであることを特 徴とする脂肪族ポリエステル組成物の製造方法。  [20] The method for producing an aliphatic polyester composition according to claim 19, wherein (a) the aliphatic diol is 1,4-butanediol. [21] 請求項 11又は 12において、(b)脂肪族ジカルボン酸及び/又はその誘導体が、 下記一般式 (Π)で表されるもの、それらの炭素数 1一 4の低級アルキルエステル、及 びそれらの無水物よりなる群から選ばれる 1種又は 2種以上であることを特徴とする脂 肪族ポリエステル組成物の製造方法。 [21] The method according to claim 11 or 12, wherein (b) the aliphatic dicarboxylic acid and / or a derivative thereof is represented by the following general formula (Π), their lower alkyl esters having 14 to 14 carbon atoms, and A method for producing an aliphatic polyester composition, which is one or more selected from the group consisting of anhydrides thereof. HOOC—R2— COOH · · · (II) HOOC—R 2 — COOH · · · (II) (一般式 (Π)中、 R2は直接結合、又は炭素数 2— 11の 2価の脂肪族炭化水素基で ある。 ) (In the general formula (II), R 2 is a direct bond or a divalent aliphatic hydrocarbon group having 2 to 11 carbon atoms.) [22] 請求項 21において、(b)脂肪族ジカルボン酸及び/又はその誘導体の脂肪族ジ カルボン酸力 シユウ酸、コハク酸、グルタル酸、アジピン酸、セバシン酸、スベリン酸 、及びドデカン二酸よりなる群から選ばれる 1種又は 2種以上であることを特徴とする 脂肪族ポリエステル組成物の製造方法。  [22] In claim 21, (b) the aliphatic dicarboxylic acid power of the aliphatic dicarboxylic acid and / or a derivative thereof from oxalic acid, succinic acid, glutaric acid, adipic acid, sebacic acid, suberic acid, and dodecane diacid A method for producing an aliphatic polyester composition, wherein the composition is at least one member selected from the group consisting of: [23] 請求項 22において、(b)脂肪族ジカルボン酸及び Z又はその誘導体力 コハク酸 及び/又は無水コハク酸、或いは、コハク酸及び/又は無水コハク酸とアジピン酸と の混合物であることを特徴とする脂肪族ポリエステル組成物の製造方法。  [23] The method according to claim 22, wherein (b) aliphatic dicarboxylic acid and Z or a derivative thereof are succinic acid and / or succinic anhydride, or a mixture of succinic acid and / or succinic anhydride and adipic acid. A method for producing a characteristic aliphatic polyester composition. [24] 請求項 14において、(c) 2官能脂肪族ヒドロキシカルボン酸及び/又はその誘導体 の 2官能脂肪族ヒドロキシカルボン酸が、下記一般式 (ΠΙ)の脂肪族ヒドロキシカルボ ン酸単位に相当する脂肪族ヒドロキシカルボン酸であり、その誘導体が該脂肪族ヒド ロキシカルボン酸の炭素数 1一 4の低級アルキルエステル又はそれらの分子内エス テルであることを特徴とする脂肪族ポリエステル組成物の製造方法。 [24] In claim 14, (c) the bifunctional aliphatic hydroxycarboxylic acid of the bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof corresponds to an aliphatic hydroxycarboxylic acid unit represented by the following general formula (II). An aliphatic hydroxycarboxylic acid, the derivative of which is A process for producing an aliphatic polyester composition, which is a lower alkyl ester of loxycarboxylic acid having 14 to 14 carbon atoms or an intramolecular ester thereof. HO-R3-COOH · ' · (ΠΙ) HO-R 3 -COOH (一般式 (ΠΙ)中、 R3は炭素数 1一 11の 2価の脂肪族炭化水素基である。 ) 請求項 24において、 (c) 2官能脂肪族ヒドロキシカルボン酸及び/又はその誘導体 が、下記一般式 (IV)で表されることを特徴とする脂肪族ポリエステル組成物の製造 方法。 (In the general formula (ΠΙ), R 3 is a divalent aliphatic hydrocarbon group having 11 to 11 carbon atoms.) In claim 24, (c) a bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof is A method for producing an aliphatic polyester composition represented by the following general formula (IV). [化 1]  [Chemical 1] H0-CH-COOH H0-CH-COOH I …(! V)  I… (! V) ^an2a+1 ^ a n 2a + 1 (一般式 (IV)中、 aは 0又は 1以上の整数である。 ) (In the general formula (IV), a is 0 or an integer of 1 or more.) [26] 請求項 25において、 2官能脂肪族ヒドロキシカルボン酸力 乳酸、グリコール酸、 3 —ヒドロキシ酪酸、 4—ヒドロキシ酪酸、 2—ヒドロキシ— n—酪酸、 2—ヒドロキシ— 3, 3—ジ メチル酪酸、 2—ヒドロキシー 3—メチル酪酸、 2—メチル乳酸、 2—ヒドロキシカプロン酸、 及びラタトン類を開環させたものよりなる群から選ばれる 1種又は 2種  [26] The method according to claim 25, wherein the bifunctional aliphatic hydroxycarboxylic acid is lactic acid, glycolic acid, 3-hydroxybutyric acid, 4-hydroxybutyric acid, 2-hydroxyn-butyric acid, 2-hydroxy-3,3-dimethylbutyric acid. One or two selected from the group consisting of, 2-hydroxy-3-methylbutyric acid, 2-methyllactic acid, 2-hydroxycaproic acid, and ring-opened ratatatones [27] 請求項 26において、 2官能脂肪族ヒドロキシカルボン酸が乳酸であることを特徴と する脂肪族ポリエステル組成物の製造方法。  [27] The method for producing an aliphatic polyester composition according to claim 26, wherein the bifunctional aliphatic hydroxycarboxylic acid is lactic acid. [28] 請求項 11又は 12におレ、て、 (a)脂肪族ジオール及び (b)脂肪族ジカルボン酸及 び/又はその誘導体を、ポリエステル生成条件下に、ゲルマニウム化合物からなる 触媒の存在下で反応させることを特徴とする脂肪族ポリエステル組成物の製造方法 [28] The method according to claim 11 or 12, wherein (a) an aliphatic diol and (b) an aliphatic dicarboxylic acid and / or a derivative thereof are produced under a polyester-forming condition in the presence of a catalyst comprising a germanium compound. For producing an aliphatic polyester composition, characterized by reacting [29] 請求項 11又は 12において、(a)脂肪族ジオールを (b)脂肪族ジカルボン酸及び/ 又はその誘導体 100モルに対して、 1一 50モル過剰に用いることを特徴とする脂肪 族ポリエステル組成物の製造方法。 [29] The aliphatic polyester according to claim 11 or 12, wherein (a) an aliphatic diol is used in an amount of 1 to 50 mol per 100 mol of (b) an aliphatic dicarboxylic acid and / or a derivative thereof. A method for producing the composition. [30] 請求項 14において、 (c) 2官能脂肪族ヒドロキシカルボン酸及び/又はその誘導体 を (b)脂肪族ジカルボン酸及び Z又はその誘導体 100モルに対して 0. 04 60モノレ 用いることを特徴とする脂肪族ポリエステル組成物の製造方法。 [30] The method according to claim 14, wherein (c) a bifunctional aliphatic hydroxycarboxylic acid and / or a derivative thereof is added to (b) an aliphatic dicarboxylic acid and / or Z or a derivative thereof in an amount of 0.0460 A method for producing an aliphatic polyester composition, which is used. [31] 請求項 14におレ、て、脂肪族ポリエステル (A)は、(a)脂肪族ジオール及び (b)脂肪 族ジカルボン酸及び/又はその誘導体を主体とする脂肪族ポリエステル共重合体の 全構成成分のモル数を 100モルに対して、 (c) 2官能脂肪族ヒドロキシカルボン酸単 位を 0. 02— 30モル含むことを特徴とする脂肪族ポリエステル組成物の製造方法。 [31] In claim 14, the aliphatic polyester (A) is an aliphatic polyester copolymer mainly composed of (a) an aliphatic diol and (b) an aliphatic dicarboxylic acid and / or a derivative thereof. A method for producing an aliphatic polyester composition, comprising (c) 0.02 to 30 mol of a bifunctional aliphatic hydroxycarboxylic acid unit based on 100 mol of all constituent components. [32] 請求項 11又は 12において脂肪族ポリエステル (A)の数平均分子量力 1万以上、[32] The number average molecular weight of the aliphatic polyester (A) is 10,000 or more according to claim 11 or 12, 30万以下であることを特徴とする脂肪族ポリエステル組成物の製造方法。 A method for producing an aliphatic polyester composition, wherein the composition is 300,000 or less. [33] 請求項 11又は 12において、ポリ乳酸 (B)の数平均分子量が 3万以上、 100万以下 であることを特徴とする脂肪族ポリエステル組成物の製造方法。 [33] The method for producing an aliphatic polyester composition according to claim 11 or 12, wherein the polylactic acid (B) has a number average molecular weight of 30,000 or more and 1,000,000 or less. [34] 請求項 11又は 12において、ポリ乳酸 (B)は、 L体を 95モル%以上含むことを特徴 とする脂肪族ポリエステル組成物の製造方法。 [34] The method for producing an aliphatic polyester composition according to claim 11 or 12, wherein the polylactic acid (B) contains at least 95 mol% of an L-isomer. [35] 請求項 11又は 12において、セルロース非晶領域膨潤剤(D)力 水、エチレンダリ コール、ブチレングリコール、メチルアルコール、及びエチルアルコールよりなる群か ら選ばれる 1種又は 2種以上であることを特徴とする脂肪族ポリエステル組成物の製 造方法。 [35] The method according to claim 11 or 12, wherein the cellulose amorphous region swelling agent (D) is at least one member selected from the group consisting of water, ethylenedialcol, butylene glycol, methyl alcohol, and ethyl alcohol. A method for producing an aliphatic polyester composition, comprising: [36] 請求項 11又は 12において、樹脂成分は脂肪族ポリエステル (A) 100— 40重量% とポリ乳酸 (B) 0— 60重量%とからなることを特徴とする脂肪族ポリエステル組成物の 製造方法。  [36] The process for producing an aliphatic polyester composition according to claim 11 or 12, wherein the resin component comprises 100 to 40% by weight of the aliphatic polyester (A) and 0 to 60% by weight of the polylactic acid (B). Method. [37] 請求項 11又は 12において、樹脂成分 5— 97重量部に対して繊維成分を 95— 3重 量部用いることを特徴とする脂肪族ポリエステル組成物の製造方法。  37. The process for producing an aliphatic polyester composition according to claim 11, wherein 95 to 3 parts by weight of the fiber component is used with respect to 5 to 97 parts by weight of the resin component. [38] 請求項 11又は 12において、セルロース非晶領域膨潤剤(D)を、前処理パルプ及 び/又はセルロース系繊維(C)の 100 600重量%用いることを特徴とする脂肪族 ポリエステル組成物の製造方法。  38. The aliphatic polyester composition according to claim 11, wherein the cellulose amorphous region swelling agent (D) is used in an amount of 100 to 600% by weight of the pretreated pulp and / or the cellulosic fiber (C). Manufacturing method. [39] 請求項 15において、解繊、分散工程の温度が 30 90°Cであり、溶融'分散工程 の温度が 120— 200°Cであり、その後のセルロース非晶領域膨潤剤分離 ·押出工程 の温度が 120— 200。Cであり、スクリュウ回転数は全工程とも 50— 400rpmの範囲で あり、スクリュウ長さ/スクリュウ直径比が 25— 50であることを特徴とする脂肪族ポリエ ステル組成物の製造方法。 請求項 16において、溶融工程の温度が 120— 200°Cであり、溶融'解繊 '分散ェ 程の温度が 120— 180°Cであり、その後のセルロース非晶領域膨潤剤分離 ·押出ェ 程の温度が 120— 200°Cで、圧力が大気圧一真空であり、スクリュウ回転数は全ェ 程とも 50— 400rpmの範囲であり、溶融'解繊 '分散工程においては、セルロース非 晶領域膨潤剤(D)と繊維成分との混合物は、ポンプを用いて、圧力が大気圧一数 M Paの溶融樹脂成分中に加圧注入し、セルロース非晶領域膨潤剤(D)を分離させる ことなく、更に溶融、解繊、微細分散を行い、スクリュウ長さ Zスクリュウ直径比が 30 70であることを特徴とする脂肪族ポリエステル組成物の製造方法。 39. The method according to claim 15, wherein the temperature in the defibrating and dispersing steps is 30 to 90 ° C., the temperature in the melting and dispersing step is 120 to 200 ° C., and the subsequent step of separating and extruding the cellulose amorphous region swelling agent The temperature of 120-200. C. The method for producing an aliphatic polyester composition, wherein the screw speed is in the range of 50-400 rpm in all steps, and the screw length / screw diameter ratio is 25-50. 17. The method according to claim 16, wherein the temperature of the melting step is 120-200 ° C., the temperature of the melting 'fibrillation' dispersing step is 120-180 ° C., and the subsequent cellulose amorphous region swelling agent separation / extrusion step. Temperature is 120-200 ° C, pressure is at atmospheric pressure-vacuum, screw rotation speed is in the range of 50-400rpm in all cases. The mixture of the agent (D) and the fiber component is injected under pressure into the molten resin component at a pressure of at least 1 MPa using the pump, without separating the cellulose amorphous region swelling agent (D). A method for producing an aliphatic polyester composition, wherein the composition is further melted, defibrated, and finely dispersed, and has a screw length Z screw diameter ratio of 3070.
PCT/JP2004/009720 2003-07-08 2004-07-08 Process for production of aliphatic polyester composition, pulp and cellulosic fiber to be used therein, and process for microfibrillation thereof Ceased WO2005003450A1 (en)

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