NON-HYGROSCOPIC CRYSTALLINE FORM OF GATIFLOXACIN
Field of the technique This invention relates to a new non-hygroscopic crystalline form of the active pharmaceutical substance gatifloxacin.
Prior state of the art Gatifloxacin is the international common name of l-cyclopropyl-6-fluoro-l,4-dihydro-8-methoxy-7- (3-methyl-l- piperazinyl) -4-oxo-3-quinolinecarboxylic acid of formula (I), which finds application in medicine and is known for its antibiotic activity:
European patent application EP-A-230295 discloses the preparation of gatifloxacin, which is isolated in hemihydrate form (1/2 H
20) , corresponding to 2.34% in calculated weight of water. European patent application EP-A-805156 discloses a sesquihydrated crystalline form (3/2 H
2O) of gatifloxacin, corresponding to 6.72% in calculated weight of water. Both crystalline forms have a tendency to absorb water and to give rise to other forms with a higher content in hydration water. Patent application WO-A-0222126 discloses gatifloxacin pentahydrate (5 H
20) , corresponding to 19.3% in calculated weight of water. There therefore exists a need to have another hydrated crystalline form of gatifloxacin which is not hygroscopic and has a lower water content.
The authors of the present invention have discovered a new non-hygroscopic crystalline form of gatifloxacin, which have been designated form II by the authors of this invention and which contains a weight of water ranging between 8 and 9%.
Object of the invention The object of the present invention is a new non- hygroscopic crystalline form of gatifloxacin named form II gatifloxacin. Also object of this invention is a process for preparing form II gatifloxacin. Also forming part of this invention is the use of form II gatifloxacin for the manufacture of a medicament for the treatment of infectious diseases of bacterial origin.
Brief description of the drawings Figure 1 shows the powder X-ray diffractogram of form II gatifloxacin. Figure 2 shows the powder X-ray diffractogram of gatifloxacin pentahydrate . Figure 3 shows the powder X-ray diffractogram of gatifloxacin sesquihydrate. Figure 4 shows the powder X-ray diffractogram of gatifloxacin hemihydrate, taken from North American patent US5880283. Said patent includes only the X-ray diffractogram, without the corresponding list of peaks at the different 2Θ angles. Figure 5 shows the infrared spectrum recorded on
KBr tablet of form II gatifloxacin. Figure 6 shows the infrared spectrum recorded on KBr tablet of gatifloxacin pentahydrate. Figure 7 shows the infrared spectrum recorded on KBr tablet of gatifloxacin sesquihydrate.
Figure 8 shows the infrared spectrum recorded on KBr tablet of gatifloxacin hemihydrate, taken from North American patent US5880283. Figure 9 shows the 13C nuclear magnetic resonance spectrum of the new non-hygroscopic crystalline form of gatifloxacin.
Detailed description of the invention The authors of the present invention have discovered a non-hygroscopic crystalline form of gatifloxacin, which have been named form II by the authors of this invention and which contains between 8 and 9% by weight of water. The new non-hygroscopic crystalline form of gatifloxacin is characterised by a powder X-ray diffractogram which is different from the powder X-ray diffractograms of the other known forms of gatifloxacin, as can be seen from Figures 1, 2, 3 and 4. The powder X-ray diffractogram of gatifloxacin pentahydrate (Figure 2) was recorded on the basis of the product prepared according to the method of preparation of gatifloxacin pentahydrate described in Example 1 of patent application WO-A-0222126. The powder diffractogram of gatifloxacin sesquihydrate (Figure 3) was recorded on the basis of the product prepared according to the method of preparation of gatifloxacin sesquihydrate found in Example 1 of patent application EP-A-805156. The X-ray diffractogram of the hemihydrate form (Figure 4) is that disclosed in the specification of North
American patent US5880283, wherein the diffractogram of the hemihydrate (comparative substance) is compared with that of the sesquihydrate. The new non-hygroscopic crystalline form of gatifloxacin, object of the invention, has a powder X -
ray diffractogram that shows peaks with a relative intensity higher than 5%, at the following 2Θ angles:

For recording the X-ray diffractograms, a PHILIPS X'Pert model automatic diffractometer equipped with a Cu tube and a graphite secondary monochromator was used, with the following technical specifications : - Kα Cu wavelength: 1.5419 A; - receiving slit: 0.1 mm; Soller: 0.04 radians; dispersion slit and divergence slit: 1° The tube works at 40 kV and 50 mA. Sweeping was carried out continuously at the 2Θ interval between 5 and 40° with 0.03° pass and 1-second pass time. The new non-hygroscopic crystalline form of gatifloxacin is also characterised by its infrared spectrum recorded on potassium bromide tablet, which is different from the spectrums of the other known forms of gatifloxacin, as shown by Figures 5, 6, 7 and 8. The infrared spectrum of gatifloxacin pentahydrate (Figure 6) has been recorded on potassium bromide tablet on the basis of the product prepared according to the method of preparation of gatifloxacin pentahydrate described in Example 1 of patent application WO-A-0222126. The infrared spectrum of gatifloxacin sesquihydrate (Figure 7) has been recorded on potassium bromide tablet on the basis of the product prepared according to the method of preparation of gatifloxacin sesquihydrate to be found in Example 1 of patent application EP-A-805156.
The infrared spectrum of gatifloxacin hemihydrate (Figure 8) is that shown in the specification of North
American patent US5880283, wherein the infrared spectrum of the hemihydrate (comparative substance) is compared with that of the sesquihydrate. The 13C nuclear magnetic resonance spectrum (Figure 9) has been recorded on a solid sample of the substance object of the invention. The non-hygroscopic crystalline form of gatifloxacin object of the invention can be obtained by means of a process that includes the following steps : the crude gatifloxacin is dissolved in methanol by heating to reflux temperature, it is cooled slowly to room temperature under stirring, and - it is kept at rest at room temperature for a period of time between 8 and 14 hours. The initial crude gatifloxacin can be prepared according to the process described in Example 3 of European patent application EP-A-230295. The solution of crude gatifloxacin in methanol at reflux is preferably prepared by using between 50 and 55 volumes of methanol for each unit by weight of crude gatifloxacin. Once the crude gatifloxacin has been dissolved at the reflux temperature of methanol, the solution is cooled slowly from the reflux temperature of the methanol down to room temperature. This slow cooling, which is necessary for obtaining the crystalline form of gatifloxacin object of the invention, is preferably carried out for approximately five hours . Crystallisation of the product begins over this period of time. The suspension containing the solid is kept at rest (without stirring) at room temperature for a period of time between 8 and 14 hours . This period of time is
necessary for obtaining the crystalline form object of the invention. Eventually, once the form II gatifloxacin has been already formed and isolated, it can be used for seeding in the cooling stage from the reflux temperature of the methanol down to room temperature, thereby facilitating the formation of crystals . The seeding process is carried out every 2° C from a temperature of 60° C until the seeding amount is inconsiderable when compared with the amount of product crystallised. The method for obtaining the new non-hygroscopic form of gatifloxacin can be completed with the following steps: - the suspension is cooled with stirring to a temperature between 0° C and 5° C, the solid product is filtered, and the product is dried in an oven in vacuo. The cooling of the suspension at a temperature ranging between 0° C and 5° C is carried out by refrigeration with cold water and with stirring, and said temperature is maintained for at least 1 hour. The solid is filtered and washed with cold methanol . The moist solid is dried at 40° C in vacuo for 6 hours and, once cold, is left in contact with the atmosphere at room temperature until it reaches a water content by weight between 8 and 9%. The new non-hygroscopic crystalline form of gatifloxacin obtained according to this process remains stable in its water content for at least 3 months, even at room temperature and in contact with the atmosphere. The new crystalline form of gatifloxacin is characterised by its powder X-ray diffractogram, infrared spectroscopy on potassium bromide tablet, 13C nuclear
magnetic resonance and water analysis using the Karl- Fischer method. Surprisingly, it was found that the new crystalline form of gatifloxacin which contains between 8 and 9% in weight of water is not hygroscopic, as its water content remains stable for at least 3 months, even at room temperature and in contact with the atmosphere, and it has excellent properties of disintegration and dissolution rate, which make it very well-suited for use as an active substance in the preparation of pharmaceutical formulations, preferably for the manufacture of a medicament for the treatment of infectious diseases of bacterial origin. The example that follows below is disclosed for the purpose of providing a detailed explanation of a specific embodiment of the process of preparation to those skilled in the art in order to yield the compound of the invention.
Example 1. - Preparing form II gatifloxacin 35.9 g of crude gatifloxacin with a water content of 2.74% by weight is dissolved in 1805 mL of methanol (approximately 50 mL of methanol per gram of crude gatifloxacin) at reflux temperature. The solution obtained is left to cool slowly for approximately 5 hours under stirring. During this period, precipitation of the product starts. The resulting suspension is kept for a further 12 hours at room temperature and without stirring. Subsequently, stirring is recommenced, it is cooled to a temperature between 0 and 5° C over a water/ice bath for approximately 1 hour and filtered through a Buchner funnel . The product retained in the filter is washed with 35 mL of cold methanol and dried in an oven In vacuo at 40° C for approximately 6 hours . The product is then left to dry in a desiccator In vacuo for 45 minutes and the vacuum is broken with nitrogen.
32.9 g of a white solid is obtained, having a water content when it is taken out of the desiccator of 3.45% by weight. The product is kept at room temperature and in contact with the atmosphere, and after three days has a water content of 8.35% by weight, which remains stable for at least 3 months under those conditions.
Example 2.- Preparing form II gatifloxacin with seeding of crystals 10 g of crude gatifloxacin with a water content of 3.70% by weight are added to 500 mL methanol (solvent to solute ratio: 50 mL of methanol per gram of crude gatifloxacin) and heated to reflux temperature. Once the reflux temperature has been reached, a further 20 mL of methanol are added in order to achieve total dissolution of the product (solvent to solute ratio: 52 mL of methanol per gram of crude gatifloxacin) . The solution obtained is left to cool slowly for approximately 5 hours under stirring. During this period seeding with crystals of form II gatifloxacin, obtained according to Example 1, is carried out every 2° C from a temperature of 60° C. The resulting suspension is kept for a further 12 hours at rest at room temperature. Subsequently, stirring is recommenced, it is cooled to a temperature ranging between 0 and 5° C over a water/ice bath for approximately 1 hour and filtered through a Buchner funnel. The product retained in the filter is washed with cold methanol (2 x 10 mL) and dried in an oven in vacuo at 40° C for approximately 6 hours. The product is then left to cool in a desiccator in vacuo for 45 minutes and the vacuum is broken with nitrogen. 9.45 g of a white solid is obtained, having a water content at the time of taking it out of the desiccator of 3.38% by weight. In contact with the atmosphere and at room temperature, the product reaches a water content of between
8 and 9% by weight and remains stable for at least 3 months under such conditions.