WO2004105990A1 - Ensemble capteur destine a enregistrer le mouvement d'une ame de fil dans un poste de soudure - Google Patents
Ensemble capteur destine a enregistrer le mouvement d'une ame de fil dans un poste de soudure Download PDFInfo
- Publication number
- WO2004105990A1 WO2004105990A1 PCT/AT2004/000144 AT2004000144W WO2004105990A1 WO 2004105990 A1 WO2004105990 A1 WO 2004105990A1 AT 2004000144 W AT2004000144 W AT 2004000144W WO 2004105990 A1 WO2004105990 A1 WO 2004105990A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- wire
- sensor
- wire core
- welding
- sensor arrangement
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/133—Means for feeding electrodes, e.g. drums, rolls, motors
- B23K9/1336—Driving means
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/095—Monitoring or automatic control of welding parameters
- B23K9/0956—Monitoring or automatic control of welding parameters using sensing means, e.g. optical
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/122—Devices for guiding electrodes, e.g. guide tubes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K9/00—Arc welding or cutting
- B23K9/12—Automatic feeding or moving of electrodes or work for spot or seam welding or cutting
- B23K9/124—Circuits or methods for feeding welding wire
Definitions
- the invention relates to a sensor arrangement for detecting the movement of a wire core in a welding system, through which wire core a welding wire is guided between two wire feed devices, with a sensor surrounding the welding wire, with a housing and an evaluation element.
- the invention relates to a welding system with a welding device, a hose package and a welding torch, the hose package connecting the welding torch to the welding device, wherein between two wire feed devices, a device designed as a wire buffer memory for buffering a welding wire guided within a wire core, and also a sensor is arranged for contactless measurement of the movement of the wire core.
- the welding device is usually connected to the welding torch via a hose package in which all lines, such as a power line, cooling lines for a liquid-cooled welding torch and one or more control lines, are arranged.
- the welding wire required for a welding process is transported from the welding device or a wire feed device to the welding torch by inserting it into a wire core.
- the wire core is inserted into a wire guide tube which is preferably arranged in the tube package.
- the wire core is preferably fixed at both ends, as a result of which no longitudinal movement of the wire core is carried out.
- the wire core is only freely movable at one end with special wire feed.
- the wire core is exposed in the area of the welding device or a wire feed device and runs without a guide before it flows into the hose package.
- such an arrangement of the wire core for welding wire conveying with different speeds or conveying directions that is, a forward / backward Movement of the welding wire, as known for example from DE 197 38 785 C2 or DE 43 20 405 C2, is used, with the exposed part of the wire core forming a type of wire buffer memory.
- a transport device is known from DE 38 27 508 AI, in which a welding wire is conveyed with constant force even under unfavorable forces and thus tensile or compressive stresses are avoided.
- the welding wire is between a pushing wire feed device, which is arranged in the welding device or in a wire feed device, and a pulling wire feed device, which is preferably arranged in the area of the welding torch or in the welding torch itself, through an evasive part and a curved hose, in particular the wire core, guided.
- the hose tension i.e. the exposed part of the wire core, is supported by a spring.
- the evasive part is coupled to a control element which measures the evasive path of the evasive part when pressure or tensile stresses occur on the welding wire and feeds it to a controller for compensation via a speed control of the first drive.
- the welding wire is unwound from the supply drum via the first wire feed device and inserted into a hose or a wire core.
- the wire core is then arranged exposed and forms a wire buffer memory in the form of a loop in this exposed area, the loop being able to deform in this exposed area, ie the loop is enlarged or reduced.
- the wire core is then inserted into the hose package and extends over the wire guide hose, which is only insignificantly larger than the outer diameter of the wire core, until further wire feed.
- SU 1 489 941 A shows a sensor for detecting the capacity of a wire buffer memory formed by a loop of the wire core, in which the wire core is arranged between two electrically conductive surfaces. By shifting the wire core, a special shape of the surface causes a change in resistance from which the position of the wire core within the sensor and thus the capacity of the wire buffer memory can be deduced.
- the disadvantage here is that the wire core grinds between the surfaces of the sensor and thus a force-free displacement of the wire core is not possible, which has an adverse effect on the sensitivity of the sensor but also has an adverse effect on the wire feed. Furthermore, the sensor is subject to greater wear due to the contact of the wire core. Finally, such a sensor, which extends essentially over the entire loop of the wire core, is relatively voluminous.
- a wire feed device with a longitudinal compensation device is described in AT 394 675 B, wherein a sensor detects the longitudinal movement of the hose package and emits an actual value signal to a controller.
- the disadvantage here is that the longitudinal movement of the hose package takes place by means of a plunger anchor attached to a movable sliding part.
- Another disadvantage of this design of a sensor is the size and relatively large moving masses, which makes a force-free displacement of the wire core in the sensor impossible. This also reduces the sensitivity of the sensor.
- the object of the present invention is therefore to create a sensor arrangement for detecting the movement of a wire core in a welding system and a welding system of the type in question, in which a very simple and compact design of the sensor is created. Another task is that the detection of the longitudinal movement of the wire core is carried out without contact, so that as little interference as possible acts on the wire core in the form of friction and thus a very good measurement result is achieved.
- the objects according to the invention are achieved in that an indicator is provided which is formed by the wire core or is connected to the wire core, which indicator can be displaced force-free in the longitudinal direction in the sensor and that the evaluation element is arranged in the housing.
- the closed structural unit greatly reduces or prevents the ingress of dirt from the outside, so that the service life can be increased.
- a very long measuring length can be achieved, since the housing of the sensor can be adapted accordingly to the expected changes in length. It is also possible to make the size of the sensor very small, so that it can be arranged directly in a welding torch or a hose package.
- Another major advantage is that a simple exchange of the wire core is possible without first loosening a rigid connection, thereby reducing the service life of the welding system during which no welding can take place. Due to the indicator, which can be displaced force-free in the longitudinal direction, no friction losses occur in the sensor, as a result of which the movement of the wire core is not influenced by the sensor.
- the sensor is advantageously arranged in front of a wire feed device and preferably after a wire buffer store located between the wire feed devices, so that the fill level or the storage volume of the wire buffer store can be detected via the longitudinal movement of the wire core. This enables the wire core movement to be monitored in a simple and inexpensive manner.
- the sensor is advantageously arranged directly in front of the wire feed device or immediately after the wire buffer memory.
- the position of the sensor can be determined exactly.
- the sensor is advantageously connected to a wire feed device, so that the wire feed can be regulated in accordance with the fill level or storage volume of the wire buffer store.
- the senor can be arranged in a welding torch, in particular in a torch handle or in a hose package.
- the size or shape of the welding torch or the hose package is not changed by the arrangement of the sensor.
- the indicator can be fixed or detachably connected to the wire core.
- the sensor can be arranged at any point on the wire core.
- the indicator forms the end of the wire core and the wire core ends with the final indicator in the sensor.
- the sensor must therefore be arranged at the end of the wire core.
- An outlet nozzle for the welding wire can be arranged in the sensor, the inside diameter of which is usually only insignificantly larger than the diameter of the welding wire.
- the wire core can therefore not exit through the outlet nozzle.
- the outlet nozzle is detachably connected to the housing of the sensor. This connection can be made, for example, via a thread.
- the indicator consists of ferromagnetic material and the evaluation element preferably consists of at least one electrical coil.
- the evaluation element can be sources, in particular transmitter diodes and opposing light-sensitive elements, in particular receiver diodes, between which the wire core forming the indicator or the indicator connected to the wire core is arranged,
- the indicator is formed by a light-reflecting material and the evaluation element to be formed by a plurality of light sources, in particular transmission diodes with light-sensitive elements, in particular reception diodes, arranged next to one another.
- evaluation unit or control device is arranged in the housing of the sensor, a compact sensor arrangement can be implemented.
- the object according to the invention is also achieved by an above-mentioned welding system with an above-described sensor arrangement.
- FIG. 1 shows a schematic structure of a welding system in a simplified form
- FIG. 3 shows a diagrammatic, partially sectioned illustration of the sensor with an associated wire feed device and inserted wire core corresponding to FIG. 2;
- FIG. 4 shows a further exemplary embodiment of the sensor with the wire core pulled out, in a diagrammatic representation
- FIG. 5 shows a diagrammatic, partially sectioned illustration of the sensor with the wire core used for the exemplary embodiment according to FIG. 4;
- FIG. and 6 to 12 show a schematic sectional view of the sensor to illustrate different measuring principles.
- a sensor arrangement in particular a sensor 1, for detecting the movement of a wire core 2 in a welding system 3 is shown.
- this is only shown schematically in the form of functional blocks, consisting of a welding device 4, in which a wire supply 5 or a wire reel and a first wire feed device 6 are arranged, a hose package 7 with an integrated wire buffer store 8, a further wire feed device 9 and a welding torch 10.
- the wire feed device 6 arranged in the welding device 4 pulls the welding wire 11 from the wire supply 5 and conveys it via the wire core 2 to a further wire feed device 9 and from there via the welding torch 10 to the welding process.
- the sensor 1 is preferably arranged directly in front of the further wire feed device 9, as is shown schematically in FIGS. 2 to 5.
- the sensor 1 is preferably used to detect the fill level or storage volume of the wire buffer store 8.
- a special wire buffer memory 8 is used, in which the wire core 2 with the welding wire 11 is arranged at least in a partial area in a wire guide tube with a substantially larger cross section or inner diameter than a cross section or outer diameter of the wire core 2 ,
- the storage volume of the wire buffer storage 8 is defined by the cross section and the length of the substantially larger wire guide hose.
- the inner diameter or cross-section of the wire guide tube is at least 1.5 times larger than the outer diameter of the wire core 2.
- the wire guide tube can run in a helical or spiral shape in the hose package 7 or is arranged outside the hose package 7.
- the wire core 2 is fastened or fixed at one end, preferably in the area of the welding device 3 or an external wire feed device, the further end of the wire core 2 being freely movable in the area of the welding torch 10 or the further wire feed device 9. It is thus possible, for example, when the direction of conveyance of the wire feed device 9 is reversed, that the wire core 2 with the welding wire 11 can be pushed back into the wire guide tube or pulled out of it. So that the fill level or the storage volume of the wire buffer store 8 can be determined, the movement of the wire core 2 must be detected by a sensor arrangement.
- the sensor arrangement in particular the sensor 1, has a housing 12, the wire core 2 extending directly into the housing 12 and an evaluation element 13 being arranged in the housing 12. It is also possible for the wire core 2 to extend through the sensor 1, in particular its housing 12, as can be seen in the exemplary embodiment in FIGS. 4 and 5.
- the size of the sensor 1 is designed such that the sensor 1 can be arranged in the welding torch 10 or in the hose package 7, the sensor 1 preferably being arranged in the welding torch 10, in particular in the torch handle.
- an indicator 14 is arranged on the wire core 2, which is rigidly connected to the wire core 2.
- the indicator 14 consists, for example, of a ferromagnetic material.
- the indicator 14 forms the end of the wire core 2, as a result of which the wire core 2 ends with the final indicator 14 in the sensor 1.
- the evaluation element 13 in the exemplary embodiment shown in FIGS. 2 and 3 consists of at least one electrical coil 15.
- the sensor 1 has an outlet nozzle 16 for the welding wire 11, with an opening whose diameter is only slightly larger than a diameter of the welding wire 11.
- the Auslau nozzle 16 is preferably connected via a thread to the housing 12 so that it can be easily replaced and thus an adjustment of the outlet nozzle 16 to the respective diameter of the welding wire 11 used can be carried out.
- the longitudinal movement of the wire core 2 is detected by the sensor 1 according to the measuring principle of the change in induction in the coil 15. This measuring principle is already known from the prior art, so that a functional description is no longer discussed in detail. Different measuring principles are schematically shown in FIGS. 6 to 12, which can be used, for example, as evaluation element 13.
- the sensor 1 is preferably used to determine the fill level or the storage volume of a wire buffer store 8. Of course, it is possible that the sensor 1 is also used for other purposes in which a longitudinal movement of the wire core 2 is to be detected.
- the sensor 1 is connected to an evaluation unit or a control device of the welding device 4 via lines (not shown) which, depending on the position of the wire core 2 or the indicator 14 in the housing 12, ascertains or calculates the fill level of the wire buffer memory 8.
- the wire core 2 is now guided through the housing 12 of the sensor 1.
- the indicator 14 is in turn attached to the wire core 2 and is positioned such that it is arranged within the housing 12.
- This design has the advantage that the sensor 1 does not necessarily have to be arranged at the end of the wire core 2, but can be positioned at any point in the wire feed system. This means that sensor 1 can also be used in any welding wire conveyor system and wire buffer storage known from the prior art.
- FIGS. 6 to 12 the different measuring principles for the use of the evaluation element 13 are shown, the sensor 1 being shown schematically and in simplified form in a sectional form. The exact functional description of the measuring principles is omitted, since these are sufficiently known from the prior art.
- the use of the measurement method is according to both the exemplary embodiments 2, 3 and also FIGS. 4, 5 possible, that is to say both with a continuous and with an ending wire core 2.
- the path measurement that is to say the longitudinal displacement of the wire core 2 is carried out by changing the inductance in the coil 15. Due to the displacement of the indicator 14, the inductance of the coil 15 changes so that the position can be determined by a connected evaluation unit or control device ,
- An amplification of the output signal of the sensor 1 can be achieved by a suitable arrangement of two coils 15, as shown in FIG. 8, the distance between the coils 15 corresponding to the size or length of the indicator 14.
- the evaluation element 13 is formed by a wheat tone 'see bridge circuit for differential evaluation of the measurement signal.
- the two coils 15 can be arranged directly adjacent, as can be seen from FIG. 9. It is also possible that several coils 15 can be arranged.
- the evaluation element 13 it is also possible to construct the evaluation element 13 according to the transformer principle, as can be seen in FIG. 10, a transmission coil 17 and one or more reception coils 15, 18 being arranged. Different magnetic couplings are produced in the receiving coil 15, 18 by the respective position of the indicator 14, so that an evaluation of the position is again possible.
- Transmitting and receiving diodes 19 and 20, ie light sources and light-sensitive elements, are arranged for the optical non-contact measuring principle.
- a reflection or transmitted light principle can be used here.
- the transmitting and receiving diodes 19 and 20 are arranged adjacent, as shown in FIG. 11, and the indicator 14 is formed by a reflective material.
- the transmitting and receiving diodes 19 and 20 are arranged opposite one another, as shown in FIG. 12, and the wire core 2 or the indicator 14 is arranged between them. With the transmitted light principle, it is also possible that the indicator 14 is omitted and the position determination is evaluated depending on the coverage of the transmitting and receiving diodes 19 and 20.
- the evaluation unit directly into the housing 12, so that the sensor 1, in particular the evaluation unit, can directly output the position of the wire core 2 or the indicator 14, which is then output by the welding device 3 or the control device of the Welding device 3 or another control device can be processed.
- the wire core 2 may end in front of the sensor 1 and only the indicator 14 to protrude into the sensor 1 or for a special termination element to be coupled to the wire core 2 on which the indicator 14 is arranged.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Plasma & Fusion (AREA)
- Mechanical Engineering (AREA)
- Measurement Of Length, Angles, Or The Like Using Electric Or Magnetic Means (AREA)
Abstract
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE212004000005U DE212004000005U1 (de) | 2003-05-28 | 2004-04-29 | Sensoranordnung zum Erfassen der Bewegung einer Drahtseele in einer Schweissanlage |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AT8312003 | 2003-05-28 | ||
| ATA831/2003 | 2003-05-28 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004105990A1 true WO2004105990A1 (fr) | 2004-12-09 |
Family
ID=33479913
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/AT2004/000144 Ceased WO2004105990A1 (fr) | 2003-05-28 | 2004-04-29 | Ensemble capteur destine a enregistrer le mouvement d'une ame de fil dans un poste de soudure |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE212004000005U1 (fr) |
| WO (1) | WO2004105990A1 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190344370A1 (en) * | 2018-05-08 | 2019-11-14 | Illinois Tool Works Inc. | Systems and methods for buffer sensing in a controlled short circuit welding system |
| CN115555674A (zh) * | 2022-09-30 | 2023-01-03 | 山东银亿汇峰智能制造有限公司 | 一种焊丝输送装置及具有该焊丝输送装置的堆焊机床 |
| WO2023037291A1 (fr) * | 2021-09-10 | 2023-03-16 | Esab Ab | Lecture de consommables marqués |
| CN120533227A (zh) * | 2025-07-23 | 2025-08-26 | 杭州凯尔达焊接机器人股份有限公司 | 送丝缓冲余量检测组件、送丝缓冲装置及焊接机器人 |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP4494796A1 (fr) * | 2023-07-17 | 2025-01-22 | Fronius International GmbH | Dispositif de soudage avec détection de jeu de fils et procédé de détermination d'une valeur de jeu de fils |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3827508A1 (de) * | 1988-08-12 | 1990-02-15 | Kuka Schweissanlagen & Roboter | Transportvorrichtung fuer den schweissdrahtvorschub an schweisseinrichtungen |
| JPH07246470A (ja) * | 1994-03-11 | 1995-09-26 | Babcock Hitachi Kk | 溶接用ワイヤ送給装置 |
| JPH1128570A (ja) * | 1997-07-09 | 1999-02-02 | Babcock Hitachi Kk | プッシュプルワイヤ送給装置制御用の伸縮センサ |
| US6130407A (en) * | 1998-07-29 | 2000-10-10 | Tregaskiss, Ltd. | Arc welding torch |
| WO2002036296A1 (fr) * | 2000-11-02 | 2002-05-10 | Fronius International Gmbh | Element detecteur d'un poste de soudure |
-
2004
- 2004-04-29 WO PCT/AT2004/000144 patent/WO2004105990A1/fr not_active Ceased
- 2004-04-29 DE DE212004000005U patent/DE212004000005U1/de not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE3827508A1 (de) * | 1988-08-12 | 1990-02-15 | Kuka Schweissanlagen & Roboter | Transportvorrichtung fuer den schweissdrahtvorschub an schweisseinrichtungen |
| JPH07246470A (ja) * | 1994-03-11 | 1995-09-26 | Babcock Hitachi Kk | 溶接用ワイヤ送給装置 |
| JPH1128570A (ja) * | 1997-07-09 | 1999-02-02 | Babcock Hitachi Kk | プッシュプルワイヤ送給装置制御用の伸縮センサ |
| US6130407A (en) * | 1998-07-29 | 2000-10-10 | Tregaskiss, Ltd. | Arc welding torch |
| WO2002036296A1 (fr) * | 2000-11-02 | 2002-05-10 | Fronius International Gmbh | Element detecteur d'un poste de soudure |
Non-Patent Citations (2)
| Title |
|---|
| PATENT ABSTRACTS OF JAPAN vol. 1996, no. 01 31 January 1996 (1996-01-31) * |
| PATENT ABSTRACTS OF JAPAN vol. 1999, no. 05 31 May 1999 (1999-05-31) * |
Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20190344370A1 (en) * | 2018-05-08 | 2019-11-14 | Illinois Tool Works Inc. | Systems and methods for buffer sensing in a controlled short circuit welding system |
| WO2019217010A1 (fr) * | 2018-05-08 | 2019-11-14 | Illinois Tool Works Inc. | Systèmes et procédés de détection de tampon dans un système de soudage à court-circuit commandé |
| CN112423928A (zh) * | 2018-05-08 | 2021-02-26 | 伊利诺斯工具制品有限公司 | 用于受控短路焊接系统中的缓冲器感测的系统和方法 |
| US11247287B2 (en) | 2018-05-08 | 2022-02-15 | Illinois Tool Works Inc. | Systems and methods for buffer sensing in a controlled short circuit welding system |
| CN112423928B (zh) * | 2018-05-08 | 2022-09-30 | 伊利诺斯工具制品有限公司 | 用于受控短路焊接系统中的缓冲器感测的系统和方法 |
| WO2023037291A1 (fr) * | 2021-09-10 | 2023-03-16 | Esab Ab | Lecture de consommables marqués |
| US12423537B2 (en) | 2021-09-10 | 2025-09-23 | Esab Ab | Marked consumable reading |
| CN115555674A (zh) * | 2022-09-30 | 2023-01-03 | 山东银亿汇峰智能制造有限公司 | 一种焊丝输送装置及具有该焊丝输送装置的堆焊机床 |
| CN120533227A (zh) * | 2025-07-23 | 2025-08-26 | 杭州凯尔达焊接机器人股份有限公司 | 送丝缓冲余量检测组件、送丝缓冲装置及焊接机器人 |
| CN120533227B (zh) * | 2025-07-23 | 2025-11-07 | 杭州凯尔达焊接机器人股份有限公司 | 送丝缓冲余量检测组件、送丝缓冲装置及焊接机器人 |
Also Published As
| Publication number | Publication date |
|---|---|
| DE212004000005U1 (de) | 2005-05-19 |
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| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| 122 | Ep: pct application non-entry in european phase |