WO2004022227A1 - Method for the production of multimetal cyanide catalysts - Google Patents
Method for the production of multimetal cyanide catalysts Download PDFInfo
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- WO2004022227A1 WO2004022227A1 PCT/EP2003/008094 EP0308094W WO2004022227A1 WO 2004022227 A1 WO2004022227 A1 WO 2004022227A1 EP 0308094 W EP0308094 W EP 0308094W WO 2004022227 A1 WO2004022227 A1 WO 2004022227A1
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- multimetal cyanide
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J27/00—Catalysts comprising the elements or compounds of halogens, sulfur, selenium, tellurium, phosphorus or nitrogen; Catalysts comprising carbon compounds
- B01J27/24—Nitrogen compounds
- B01J27/26—Cyanides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J37/00—Processes, in general, for preparing catalysts; Processes, in general, for activation of catalysts
- B01J37/0009—Use of binding agents; Moulding; Pressing; Powdering; Granulating; Addition of materials ameliorating the mechanical properties of the product catalyst
- B01J37/0027—Powdering
- B01J37/0045—Drying a slurry, e.g. spray drying
Definitions
- the invention relates to a process for the preparation of multimetal cyanide compounds, the multimetal cyanide compounds prepared by this process and their use as catalysts for the polymerization of alkylene oxides.
- Polyether alcohols are used in large quantities for the production of polyurethanes. They are usually produced by catalytic addition of lower alkylene oxides, in particular ethylene oxide and propylene oxide, to H-functional starter substances. Basic metal hydroxides or salts are mostly used as catalysts, the potassium hydroxide being of the greatest practical importance.
- DD-A-203 735 and DD-A-203 734 describe the production of polyetherols using zinc hexacyano cobaltate.
- the production of zinc hexacyanometalates is also known.
- These catalysts are usually prepared by solutions of metal salts, such as zinc chloride, with solutions of alkali metal or alkaline earth metal cyanometalates, such as potassium hexacyanoates. cobaltat, to be implemented.
- a water-miscible, heteroato-containing component is generally added to the precipitation suspension formed immediately after the precipitation process. This component can also already be present in one or in both educt solutions.
- This water-miscible component containing heteroatoms can be, for example, an ether, polyether, alcohol, ketone or a mixture thereof. Such methods are described for example in US 3,278,457, US 3,278,458, US 3,278,459 and US 5,545,601.
- Multimetal cyanide catalysts are mostly used in the form of powder for the production of polyether alcohols.
- No. 5,900,384 describes a process for producing multimetal cyanide catalysts with improved catalytic activity and small particle size, in which a slurry of multimetal cyanide compounds is dried in an organic solvent by means of spray drying.
- a disadvantage of this process is that the slurrying of the multimetal cyanide compound in the organic solvent represents an additional process step, which makes the process more complicated.
- the spray drying must be carried out under an inert gas atmosphere. Furthermore, it has been shown that the multimetal cyanide catalysts produced in this way still have an insufficient catalytic activity.
- the object of the invention was to provide multimetal cyanide compounds which have high catalytic activity and can be prepared by a simple process.
- multimetal cyanide compounds show an increased catalyst activity in the polymerization of alkylene oxides when they are spray-dried from an aqueous suspension and under an inert gas or air.
- the invention accordingly relates to a process for the preparation of multimetal cyanide compounds, comprising the steps
- step b spray drying the suspended multimetal cyanide compounds obtained in step a).
- the invention furthermore relates to the multimetal cyanide compounds obtained by this process.
- the invention further relates to the use of the multimetal cyanide compounds prepared by this process as catalysts for the preparation of polyether alcohols by polymerizing alkylene oxides.
- the multimetal cyanide compounds produced by the process according to the invention preferably have the general formula (I)
- M 1 is a metal ion selected from the group comprising Zn 2+ , Fe 2+ , Co 3+ , Ni 2+ , Mh 2 X Co 2+ , Sn 2+ , Sn 4+ , Pb 2+ , Mo 4+ , Mo 5+ , Al 3+ , V 4 X 5+ , Sr +, W 4+ , W 6+ , Cr 2 +, Cr 3+ , Cd 2+ , Cu 2+ , La 3+ ,
- M 2 is a metal ion selected from the group containing Fe 2+ , Fe 3+ , Co 2+ , Co 3+ , Mh 2+ , Mn 3+ , Ni + V + , V 5+ , Cr 2+ , Cr 3 + , Rh 3 X Ru 2 +, Ir + ,
- A is an anion selected from the group consisting of halide, hydroxide, sulfate, carbonate, cyanide, thiocyanate, isocyanate, cyanate, carboxylate, oxalate or nitrate,
- X is an anion selected from the group consisting of halide, hydroxide, sulfate, carbonate, cyanide, thiocyanate, isocyanate, cyanate, carboxylate, oxalate, nitrate or nitrite (N0 2 ⁇ ), and the uncharged species CO, H0 and NO, L is a water-miscible ligand selected from the group consisting of alcohols aldehydes, ketones, ethers, polyethers, esters, polyesters, polycarbonates, ureas, amides, nitriles, and sulfides or mixtures thereof,
- P is an organic additive selected from the group consisting of polyethers, polyesters, polycarbonates, polyalkylene glycol sorbitan esters, polyalkylene glycol glycidyl ethers, polyacrylamide, poly (acrylamide-co-acrylic acid), polyacrylic acid, poly (acrylamide-co-maleic acid), polyacrylonitrile, polyalkyl - Acrylates, polyalkyl methacrylates, polyvinyl methyl ether, poly vinyl ethyl ether, poly vinyl acetate, poly vinyl alcohol, poly-N-vinyl pyrrolidone, poly (N-vinyl pyrrolidone-co-acrylic acid), poly vinyl methyl ketone, poly (4-vinyl phenol), poly (acrylic acid co-styrene ), Oxazoline polymers, polyalkyleneimines, maleic acid and maleic anhydride copolymer, hydroxyethyl cellulose, polyacetates, ionic surfaces and surface-active compounds,
- a, b, d, q and n are integer or fractional numbers greater than zero
- c, f, e, h and k are integer or fractional numbers greater than zero
- a, b, c, and d, and q and n are selected so that electroneutrality is ensured.
- f and k may only be zero if c is non-zero and A is exclusively carboxylate, oxalate or nitrate.
- These catalysts can be crystalline or amorphous. In the event that k is zero, crystalline double metal cyanide compounds are preferred. In the event that k is greater than zero, both crystalline, partially crystalline and substantially amorphous catalysts are preferred.
- an aqueous solution of a cyanometalate compound in particular a cyanometalate hydrogen acid or a cyanometalate salt
- a metal salt of the general formula M ⁇ fXJn where the symbols have the meaning explained above.
- the molar ratio of the metal ion to the cyanometalate component is preferably from 1.1 to 7.0, preferably from 1.2 to 5.0 and particularly preferably from 1.3 to 3.0. It is advantageous to present the metal salt solution and add the cyanometalate compound, but the procedure can also be reversed. Thorough mixing, for example by stirring, is required during and after the starting material solutions have been combined.
- the content of the cyanometalate compound in the aqueous solution, based on the mass of aqueous solution, is 0.1 to 30% by weight, preferably 0.1 to 20% by weight, in particular 0.2 to 10% by weight.
- the content of the metal salt component in the metal salt solution, based on the mass of metal salt solution is 0.1 to 50% by weight, preferably 0.2 to 40% by weight, in particular 0.5 to 30% by weight.
- At least one of the aqueous solutions of the starting materials preferably contains a ligand containing heteroatoms, as it is designated and explained as L in the general formula (I).
- the ligands containing heteroatoms can also be added to the resulting suspension only after the two starting material solutions have been combined, and here too thorough mixing must be ensured.
- the content of the ligands containing heteroatoms in the suspension formed after the precipitation should be 1 to 60% by weight, preferably 5 to 40% by weight, in particular 10 to 30% by weight.
- the surface-active substances are already introduced in at least one of the two solutions.
- the surface-active substances are preferably added to the solution which is initially introduced during the precipitation.
- the content of surface-active substances in the precipitation solution is preferably between 0.01 and 40% by weight, in particular between 0.05 and 30% by weight.
- Another preferred embodiment provides that the surface-active substances are distributed proportionally to both educt solutions.
- the reaction of the metal salt with the cyanometalate compound takes place in two stages.
- a catalytically inactive phase of the multimetal cyanide compound is produced and then this converted into a catalytically active phase of the multimetal cyanide compound by recrystallization.
- the recrystallization can be carried out by various measures. It is thus possible to add further reactant solutions, in particular the solution of the metal salt, to the suspension formed after the reaction. Another possibility is to change the temperature of the precipitation suspension after the precipitation has ended, in particular to heat the suspension. Another possibility is to add further heteroatoms containing ligands and / or surface-active substances to the precipitation suspension after the precipitation has ended. Another possibility is to change the pH of the precipitation suspension.
- k is zero in formula (I) and optionally e is also zero.
- X is exclusively carboxylate, preferably formate, acetate and propionate.
- multimetal cyanide compounds are described, for example, in WO 99/16775. In this embodiment, crystalline double metal cyanide catalysts are preferred.
- Multimetal cyanide compounds which are crystalline and platelet-shaped are also preferred. Such multimetal cyanide compounds are described, for example, in WO 00/74843.
- f, e and k in formula (I) are not equal to zero.
- multimetal cyanide compounds which contain a water-miscible organic ligand L, mostly in amounts of 0.5 to 30% by weight, and an organic additive P, usually in amounts of 5 to 80% by weight .
- Such multimetal cyanide compounds are described, for example, in WO 98/06312. described.
- the precipitation of the multimetal cyanide compounds in step a) can preferably be carried out with vigorous stirring, for example at 24,000 rpm with Turrax® stirring, as described, for example, in US Pat. No. 5,158,922.
- multimetal cyanide as described in WO 01/03830, describes contain organic sulphones or sulphoxides ⁇ .
- Further multimetal cyanide compounds preferred for the process according to the invention can, as described in WO 01/03831, be produced by a so-called "Incipient Wetness Method".
- Others for the inventive Preferred multimetal cyanide compounds can, as described in WO 01/04182, contain metal hexacyanometallate hexanitro metalate, or, as described in WO 01/04181, contain hexacyano cobaltate nitroferrocyanide.
- the multimetal cyanide compounds produced in step a) can be separated from the precipitation suspension by filtration or centrifugation.
- One or more washes of the multimetal cyanide compounds can then follow this separation.
- the washings can be carried out with water, the ligands containing heteroatoms mentioned above or mixtures thereof.
- the washings can be carried out on the separation device (e.g. filter device) itself or in separate apparatus by e.g. Resuspend the multimetal cyanide compound in washing liquid and separate again from the liquid. This washing can be carried out at temperatures from 10 ° C. to 150 ° C., preferably 15 ° to 60 ° C.
- the multimetal cyanide compound thus obtained is optionally mashed with water, the solids content being adjusted in such a way that a sprayable aqueous suspension is present.
- the solids content of the suspension is then between 5 and 40% by weight.
- the aqueous suspension of the multimetal cyanide compounds is then converted into a powdery solid by a spray drying process, as described, for example, in Kröll, drying technology, Springer Verlag, 2nd volume, 2nd edition, pages 275-313.
- the aqueous suspension is first divided into fine droplets in the spray dryer by means of an atomizing device, such as a one-component nozzle, two-component nozzle, or a rotary atomizer, which are then dispersed in a hot gas stream.
- the inlet temperature of the drying gas is preferably between 120 ° C and 350 ° C. Due to the intensive heat and mass exchange of the spray droplets with the hot drying gas, the liquid evaporates from the spray droplets into the drying gas, so that a dry powdery solid is obtained. At the outlet of the spray dryer, the dried spray powder is separated from the drying gas, for example with a filter or cyclone. Since the metal cyanide compounds are dried from aqueous solution, the safety requirements for the spray drying process are considerably lower than in the presence of organic solvents. In principle, all gases which are inert to the multimetal cyanide compounds under the drying conditions can be used as drying gases. Air, nitrogen or argon are used in particular.
- Air can be used particularly preferably as the drying gas, which leads to a significantly higher activity of the catalyst compared to nitrogen.
- the multimetal cyanide compounds prepared by the process according to the invention are outstandingly suitable as catalysts for the synthesis of polyetherols with functionalities from 1 to 8, preferably 1 to 6 and molar masses from 500 to 50,000, preferably 800 to 15,000, by addition of alkylene oxides onto H-functional starter substances.
- the catalyst concentrations used are less than 1% by weight, preferably less than 0.5% by weight, particularly preferably less than 1000 ppm, particularly preferably less than 500 ppm, particularly preferably less than 100 ppm, based on the total mass of the polyetherol Polyetherols can be carried out either continuously or batchwise.
- the synthesis is carried out in a suspension mode.
- the temperatures used in the synthesis are between 50 ° C. and 200 ° C., temperatures between 90 ° C. and 150 ° C. being preferred.
- compounds having at least one alkyl oxide group such as, for example, ethylene oxide, 1, -epoxypropane (propylene oxide), 1, 2-methyl-2-methylpropane, 1,2-epoxybutane (butylene oxide), 2, 3-epoxybutane, 1,2-epoxy-3-methylbutane, 1,2-epoxypentane, 1,2-epoxy-3-methylpentane, 1, 2-epoxyhexane, 1, 2-epoxyheptane, 1, 2-epoxyoctane, 1, 2-epoxynonan, 1,2-epoxydecane, 1,2-epoxyundecane, 1,2-epoxydodecane, styrene oxide, 1,2-epoxycyclopentane, 1,2-epoxycyclohexane, (2,3-epoxypropyl) benzene, vinyloxirane, 3- Phenoxy-1,2-epoxypropane
- the polyether alcohols according to the invention mostly have a functionality of 2 to 8, preferably 2 to 4 and in particular 2 to 3 and an equivalent weight of more than 500 g / mol.
- the starting substances used as higher-functional starting substances are, in particular, sugar alcohols, for example sorbitol, hexitol and sucrose, but mostly two- and / or three-functional alcohols or water, either as a single substance or as a mixture of at least 2 of the starting substances mentioned.
- Examples of bifunctional starter substances are ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butanediol-1, 4 and pentantanedio -1, 5.
- bifunctional start substances are trimethylolpropane, pentaerythritol and in particular glycerin.
- the StartSubsces can also be used in the form of alkoxylates, in particular those with a molecular weight M w in the range from 62 to 15000 g / mol.
- These alkoxylates can be prepared in a separate process step, and catalysts other than multimetal cyanide compounds, for example alkali metal hydroxides, can also be used for their preparation.
- catalysts other than multimetal cyanide compounds for example alkali metal hydroxides
- alkali metal hydroxides it is necessary to remove the catalyst almost completely, since alkali metal hydroxides can deactivate the multimetal cyanide catalysts.
- the advantage of using alkoxylates as starter substances is that the reaction starts faster, the disadvantage is the introduction of an additional process step and, as stated, the time-consuming cleaning of the alkoxylate.
- the polyether alcohols produced using the DMC catalysts according to the invention are preferably used for the production of polyurethanes, in particular polyurethane foams and in particular flexible polyurethane foams.
- the polyurethanes are produced by reacting the polyether alcohols with polyisocyanates in the presence of catalysts, blowing agents and, if appropriate, other customary auxiliaries and / or additives.
- the invention is illustrated by the following examples.
- aqueous hexacyanocobaltaic acid (cobalt content: 9 g / 1 Cobalt) and heated to 50 ° C with stirring.
- 587 g of aqueous zinc acetate dihydrate solution (zinc content: 2.6% by weight), which was also heated to 50 ° C., were then added within 45 minutes with stirring.
- a solution of 20 g of a surface-active compound (Pluronic® PE.6200 from BASF Aktiengesellschaft) in 30 g of water was then added.
- the mixture was heated to 60 ° C. and further stirred at this temperature for 2 hours.
- 186.1 g of aqueous zinc acetate dihydrate solution (zinc content: 2.6% by weight) were metered in with stirring at 60 ° C. within 20 min. After a few minutes, the conductivity started to drop.
- the suspension was stirred at a temperature of 60 ° C. until the pH of the suspension had dropped from 4.0 to 2.9 and remained constant.
- the precipitate suspension thus obtained was filtered off and washed with about 600 ml of water. A white powder was obtained.
- Example 2 Spray drying of the multimetal cyanide compound from water with air as the drying and atomizing medium
- Example 1 with a proportion of multimetal cyanide compound from
- Example 3 Spray drying of the multimetal cyanide compound from t-butanol using nitrogen as the drying and atomizing medium
- the two-fluid nozzle was operated at a pre-pressure of 2 bar and a nitrogen throughput of 3 m3 / h.
- a Exit of the spray tower the dry multimetal cyanide compound was separated from the drying medium with a cyclone.
- Catalyst 1 water air 100 10.
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Abstract
Description
Verfahren zur Herstellung von MultimetallcyanidkatalysatorenProcess for the preparation of multimetal cyanide catalysts
Beschreibungdescription
Die Erfindung betrifft ein Verfahren zur Herstellung von Multimetallcyanidverbindungen, die nach diesem Verfahren hergestellten Multimetallcyanidverbindungen sowie deren Verwendung als Katalysatoren zur Polymerisation von Alkylenoxiden.The invention relates to a process for the preparation of multimetal cyanide compounds, the multimetal cyanide compounds prepared by this process and their use as catalysts for the polymerization of alkylene oxides.
Polyetheralkohole werden in großen Mengen zur Herstellung von Polyurethanen eingesetzt . Ihre Herstellung erfolgt zumeist durch katalytische Anlagerung von niederen Alkylenoxiden, insbesondere Ethylenoxid und Propylenoxid, an H-funktionelle Startsubstanzen. Als Katalysatoren werden zumeist basische Metallhydroxide oder Salze verwendet, wobei das Kaliumhydroxid die größte praktische Bedeutung hat .Polyether alcohols are used in large quantities for the production of polyurethanes. They are usually produced by catalytic addition of lower alkylene oxides, in particular ethylene oxide and propylene oxide, to H-functional starter substances. Basic metal hydroxides or salts are mostly used as catalysts, the potassium hydroxide being of the greatest practical importance.
Bei der Synthese von Polyetheralkoholen mit langen Ketten, wie sie besonders zur Herstellung von Polyurethan-Weichschäumen eingesetzt werden, kommt es bei fortschreitendem Kettenwachstum zu Nebenreaktionen, die zu Störungen im Kettenaufbau führen. Diese Nebenprodukte werden als ungesättigte Bestandteile bezeichnet und führen zu einer Beeinträchtigung der Eigenschaften der resultierenden Polyurethane. Es hat daher in der Vergangenheit nicht, an Versuchen gefehlt, Polyetheralkohole mit einem niedrigen Gehalt an ungesättigten Bestandteilen bereitzustellen. Hierzu werden insbesondere die eingesetzten Alkoxylierungskatalysatoren gezielt verändert. So wird in EP-A-268 922 vorgeschlagen, als Katalysator Cäsiumhydroxid einzusetzen. Damit kann zwar derIn the synthesis of polyether alcohols with long chains, such as are used particularly for the production of flexible polyurethane foams, side reactions occur as the chain grows, which leads to disruptions in the chain structure. These by-products are referred to as unsaturated components and lead to an impairment of the properties of the resulting polyurethanes. There has been no shortage of attempts in the past to provide polyether alcohols with a low content of unsaturated constituents. To this end, the alkoxylation catalysts used are specifically modified. It is proposed in EP-A-268 922 to use cesium hydroxide as the catalyst. So that can
Gehalt an ungesättigten Anteilen gesenkt werden, Cäsiumhydroxid ist jedoch teuer und problematisch zu entsorgen.Unsaturated content can be reduced, but cesium hydroxide is expensive and problematic to dispose of.
Weiterhin ist die Verwendung von Multimetallcyanidkomplex- Verbindungen, zumeist Zinkhexacyanometallaten, zur Herstellung von Polyetheralkoholen mit niedrigen Gehalten an ungesättigten Bestandteilen bekannt. Es gibt eine große Zahl von Dokumenten, in denen die Herstellung von Polyetheralkoholen unter Verwendungen von Multimetallcyanidkomplex-Verbindungen als Katalysatoren beschrieben wird. So wird in DD-A-203 735 und DD-A-203 734 die Herstellung von Polyetherolen unter Verwendung von Zinkhexacyano- cobaltat beschrieben.Furthermore, the use of multimetal cyanide complex compounds, mostly zinc hexacyanometalates, for the production of polyether alcohols with low levels of unsaturated constituents is known. There are a large number of documents describing the preparation of polyether alcohols using multimetal cyanide complex compounds as catalysts. DD-A-203 735 and DD-A-203 734 describe the production of polyetherols using zinc hexacyano cobaltate.
Auch die Herstellung der Zinkhexacyanometallate ist bekannt . Üblicherweise erfolgt die Herstellung dieser Katalysatoren, indem Lösungen von Metallsalzen, wie Zinkchlorid, mit Lösungen 'von Alkali- oder Erdalkalimetallcyanometallaten, wie Kaliumhexacyano- cobaltat, umgesetzt werden. Zur entstehenden FällungsSuspension wird in der Regel sofort nach dem Fällungsvorgang eine wassermischbare, Heteroato e enthaltende Komponente zugegeben. Diese Komponente kann auch bereits in einer oder in beiden Edukt- lösungen vorhanden sein. Diese wassermischbare, Heteroatome enthaltende Komponente kann beispielsweise ein Ether, Polyether, Alkohol, Keton oder eine Mischung davon sein. Derartige Verfahren sind beispielsweise in US 3,278,457, US 3,278,458, US 3,278,459 und US 5,545,601 beschrieben.The production of zinc hexacyanometalates is also known. These catalysts are usually prepared by solutions of metal salts, such as zinc chloride, with solutions of alkali metal or alkaline earth metal cyanometalates, such as potassium hexacyanoates. cobaltat, to be implemented. A water-miscible, heteroato-containing component is generally added to the precipitation suspension formed immediately after the precipitation process. This component can also already be present in one or in both educt solutions. This water-miscible component containing heteroatoms can be, for example, an ether, polyether, alcohol, ketone or a mixture thereof. Such methods are described for example in US 3,278,457, US 3,278,458, US 3,278,459 and US 5,545,601.
Multimetallcyanidkatalysatoren weisen zwar hohe Polymerisations- raten auf, jedoch hat es nicht an Versuchen gefehlt, die kata- lytische Aktivität der Multimetallcyanidverbindungen weiter zu steigern.Although multimetal cyanide catalysts have high polymerization rates, there has been no lack of attempts to further increase the catalytic activity of the multimetal cyanide compounds.
Multimetallcyanidkatalysatoren werden zur Herstellung von Polyetheralkoholen zumeist in Form von Pulver eingesetzt. In US 5,900,384 wird ein Verfahren zur Herstellung von Multimetallcyanidkatalysatoren mit verbesserter katalytischer Aktivität und geringer Partikelgröße beschrieben, bei dem eine Aufschlämmung von Multimetallcyanidverbindungen in einem organischen Lösungsmittel mittels Sprühtrocknung getrocknet werden. Nachteilig an diesem Verfahren ist, dass die Aufschlämmung der Multimetall- cyanidverbindung in dem organischen Lösungsmittel einen zusätz- liehen Verfahrensschritt darstellt, der das Verfahren umständlicher macht. Außerdem muss wegen der Explosionsgefahr der organischen Lösungsmittel die Sprühtrocknung unter einer Inertgasatmosphäre durchgeführt werden. Weiterhin hat sich gezeigt, dass die so hergestellten Multimetallcyanidkatalysatoren noch immer eine zu geringe katalytische Aktivität aufweisen.Multimetal cyanide catalysts are mostly used in the form of powder for the production of polyether alcohols. No. 5,900,384 describes a process for producing multimetal cyanide catalysts with improved catalytic activity and small particle size, in which a slurry of multimetal cyanide compounds is dried in an organic solvent by means of spray drying. A disadvantage of this process is that the slurrying of the multimetal cyanide compound in the organic solvent represents an additional process step, which makes the process more complicated. In addition, because of the risk of explosion of the organic solvents, the spray drying must be carried out under an inert gas atmosphere. Furthermore, it has been shown that the multimetal cyanide catalysts produced in this way still have an insufficient catalytic activity.
Aufgabe der Erfindung war es, Multimetallcyanidverbindungen bereitzustellen, die eine hohe katalytische Aktivität aufweisen und nach einem einfachen Verfahren herstellbar sind.The object of the invention was to provide multimetal cyanide compounds which have high catalytic activity and can be prepared by a simple process.
Überraschenderweise konnte gefunden werden, dass Multimetallcyanidverbindungen eine erhöhte Katalysatoraktivität bei der Polymerisation von Alkylenoxiden zeigen, wenn sie aus einer wässrigen Suspension und unter einem Inertgas oder Luft sprüh- getrocknet werden. Gegenstand der Erfindung ist demzufolge ein Verfahren zur Herstellung von Multimetallcyanidverbindungen, umfassend die SchritteIt has surprisingly been found that multimetal cyanide compounds show an increased catalyst activity in the polymerization of alkylene oxides when they are spray-dried from an aqueous suspension and under an inert gas or air. The invention accordingly relates to a process for the preparation of multimetal cyanide compounds, comprising the steps
a) Umsetzung eines der wässrigen Lösung Metallsalzeε mit der wässrigen Lösung einer Cyanometallatverbindung,a) reacting one of the aqueous solution of metal salts with the aqueous solution of a cyanometalate compound,
b) Sprühtrocknung der in Schritt a) erhaltenen suspendierten Multimetallcyanidverbindungen.b) spray drying the suspended multimetal cyanide compounds obtained in step a).
Gegenstand der Erfindung sind weiterhin die nach diesem Verfahren erhaltenen Multimetallcyanidverbindungen.The invention furthermore relates to the multimetal cyanide compounds obtained by this process.
Gegenstand der Erfindung ist weiterhin die Verwendung der nach diesem Verfahren hergestellten Multimetallcyanidverbindungen als Katalysatoren für die Herstellung von Polyetheralkoholen durch Polymerisation von Alkylenoxiden.The invention further relates to the use of the multimetal cyanide compounds prepared by this process as catalysts for the preparation of polyether alcohols by polymerizing alkylene oxides.
Die nach dem erfindungsgemäßen Verfahren hergestellten Multi- metallcyanidverbindungen haben vorzugsweise die allgemeine Formel (I)The multimetal cyanide compounds produced by the process according to the invention preferably have the general formula (I)
M1 a[M2(CN)b(A)c]d-fM1 gXn-h(H20) eL-kP (I),M 1 a [M 2 (CN) b (A) c ] d -fM 1 g X n -h (H 2 0) eL-kP (I),
wobeiin which
M1 ein Metallion, ausgewählt aus der Gruppe, enthaltend Zn2+, Fe2+, Co3+, Ni2+, Mh2X Co2+, Sn2+, Sn4+, Pb2+, Mo4+, Mo5+, Al3+, V4X 5+, Sr +, W4+, W6+, Cr2+, Cr3+, Cd2+, Cu2+, La3+,M 1 is a metal ion selected from the group comprising Zn 2+ , Fe 2+ , Co 3+ , Ni 2+ , Mh 2 X Co 2+ , Sn 2+ , Sn 4+ , Pb 2+ , Mo 4+ , Mo 5+ , Al 3+ , V 4 X 5+ , Sr +, W 4+ , W 6+ , Cr 2 +, Cr 3+ , Cd 2+ , Cu 2+ , La 3+ ,
M2 ein Metallion, ausgewählt aus der Gruppe, enthaltend Fe2+, Fe3+, Co2+, Co3+, Mh2+, Mn3+, Ni+ V+, V5+, Cr2+, Cr3+, Rh3X Ru2+, Ir+,M 2 is a metal ion selected from the group containing Fe 2+ , Fe 3+ , Co 2+ , Co 3+ , Mh 2+ , Mn 3+ , Ni + V + , V 5+ , Cr 2+ , Cr 3 + , Rh 3 X Ru 2 +, Ir + ,
bedeuten und M1 und M2 verschieden sind,mean and M 1 and M 2 are different,
A ein Anion, ausgewählt aus der Gruppe, enthaltend Halogenid, Hydroxyd, Sulfat, Carbonat, Cyanid, Thiocyanat, Isocyanat, Cyanat, Carboxylat, Oxalat oder Nitrat,A is an anion selected from the group consisting of halide, hydroxide, sulfate, carbonate, cyanide, thiocyanate, isocyanate, cyanate, carboxylate, oxalate or nitrate,
X ein Anion, ausgewählt aus der Gruppe, enthaltend Halogenid, Hydroxyd, Sulfat, Carbonat, Cyanid, Thiocyanat, Isocyanat, Cyanat, Carboxylat, Oxalat, Nitrat oder Nitrit (N02 ~) , sowie die ungeladene Spezies CO, H0 und NO, L ein mit Wasser mischbarer Ligand, ausgewählt aus der Gruppe, enthaltend Alkohole Aldehyde, Ketone, Ether, Polyether, Ester, Polyester, Polycarbonat, Harnstoffe, Amide, Nitrile, und Sulfide oder deren Mischungen,X is an anion selected from the group consisting of halide, hydroxide, sulfate, carbonate, cyanide, thiocyanate, isocyanate, cyanate, carboxylate, oxalate, nitrate or nitrite (N0 2 ~ ), and the uncharged species CO, H0 and NO, L is a water-miscible ligand selected from the group consisting of alcohols aldehydes, ketones, ethers, polyethers, esters, polyesters, polycarbonates, ureas, amides, nitriles, and sulfides or mixtures thereof,
P ein organischer Zusatzstoff, ausgewählt aus der Gruppe, enthaltend Polyether, Polyester, Polycarbonate, Polyalkylen- glykolsorbitanester, Polyalkylenglykolglycidylether, Poly- acrylamid, Poly(acrylamid-co-acrylεäure) , Polyacrylsäure, Poly(acrylamid-co-maleinsäure) , Polyacrylnitril , Polyalkyl- acrylate, Polyalkylmethacrylate, Polyvinylmethylether, Poly- vinylethylether, Polyvinylacetat, Polyvinylalkohol , Poly-N- vinylpyrrolidon, Poly(N-vinylpyrrolidon-co-acrylsäure) , Poly- vinylmethylketon, Poly (4-vinylphenol) , Poly(acrylsäure-co- styrol) , Oxazolinpolymere, Polyalkylenimine, Maleinsäure und Maleinsäureanhydridcopolymer, Hydroxyethylcellulose , Polyacetate, ionische Oberflächen und grenzflächenaktive Verbindungen, Gallensäure oder deren Salze, Ester oder Amide, Carbonsäureester mehrwertiger Alkohole und Glycoside bedeutet,P is an organic additive selected from the group consisting of polyethers, polyesters, polycarbonates, polyalkylene glycol sorbitan esters, polyalkylene glycol glycidyl ethers, polyacrylamide, poly (acrylamide-co-acrylic acid), polyacrylic acid, poly (acrylamide-co-maleic acid), polyacrylonitrile, polyalkyl - Acrylates, polyalkyl methacrylates, polyvinyl methyl ether, poly vinyl ethyl ether, poly vinyl acetate, poly vinyl alcohol, poly-N-vinyl pyrrolidone, poly (N-vinyl pyrrolidone-co-acrylic acid), poly vinyl methyl ketone, poly (4-vinyl phenol), poly (acrylic acid co-styrene ), Oxazoline polymers, polyalkyleneimines, maleic acid and maleic anhydride copolymer, hydroxyethyl cellulose, polyacetates, ionic surfaces and surface-active compounds, bile acid or its salts, esters or amides, carboxylic acid esters of polyhydric alcohols and glycosides,
sowiesuch as
a, b, d, q und n ganze oder gebrochene Zahlen größer null, c, f , e, h und k ganze oder gebrochene Zahlen größer gleich null sind,a, b, d, q and n are integer or fractional numbers greater than zero, c, f, e, h and k are integer or fractional numbers greater than zero,
wobeiin which
a, b, c,und d, sowie q und n so ausgewählt sind, dass die Elektroneutralität gewährleistet ist.a, b, c, and d, and q and n are selected so that electroneutrality is ensured.
Vorzugsweise dürfen f und k nur null sein, wenn c ungleich null ist und A ausschließlich Carboxylat, Oxalat oder Nitrat ist.Preferably, f and k may only be zero if c is non-zero and A is exclusively carboxylate, oxalate or nitrate.
Diese Katalysatoren können kristallin oder amorph sein. Für den Fall, dass k gleich null ist, sind kristalline Doppelmetall- cyanidverbindungen bevorzugt. Im Fall, dass k größer null ist, sind sowohl kristalline, teilkristalline, als auch substantiell amorphe Katalysatoren bevorzugt.These catalysts can be crystalline or amorphous. In the event that k is zero, crystalline double metal cyanide compounds are preferred. In the event that k is greater than zero, both crystalline, partially crystalline and substantially amorphous catalysts are preferred.
Zur Durchführung des erfindungsgemäßen Verfahrens wird eine wässrige Lösung einer Cyanometallatverbindung, insbesondere einer Cyanometallat-Wasserstoffsäure oder eines Cyanometallat-Salzes, mit der wässrigen Lösung eines Metallsalzes der allgemeinen Formel M^fXJn, wobei die Symbole die oben erläuterte Bedeutung haben, vereinigt. Hierbei wird mit einem stöchiometrischen Über- schuss des Metallsalzes gearbeitet. Vorzugsweise wird mit einem molaren Verhältnis des Metallions zur Cyanometallat-Komponente von 1,1 bis 7,0, bevorzugt 1,2 bis 5,0 und besonders bevorzugt von 1,3 bis 3,0 gearbeitet. Es ist vorteilhaft, die Metallsalz- lösung vorzulegen und die Cyanometallat-Verbindung zuzusetzen, es kann jedoch auch umgekehrt verfahren werden. Während und nach der Vereinigung der Eduktlösungen ist eine gute Durchmischung, beispielsweise durch Rühren, erforderlich.To carry out the process according to the invention, an aqueous solution of a cyanometalate compound, in particular a cyanometalate hydrogen acid or a cyanometalate salt, is combined with the aqueous solution of a metal salt of the general formula M ^ fXJn, where the symbols have the meaning explained above. This is done with a stoichiometric shot of the metal salt worked. The molar ratio of the metal ion to the cyanometalate component is preferably from 1.1 to 7.0, preferably from 1.2 to 5.0 and particularly preferably from 1.3 to 3.0. It is advantageous to present the metal salt solution and add the cyanometalate compound, but the procedure can also be reversed. Thorough mixing, for example by stirring, is required during and after the starting material solutions have been combined.
Der Gehalt der Cyanometallat-Verbindung in der wässrigen Lösung bezogen auf die Masse an wässriger Lösung beträgt 0,1 bis 30 Gew.-%, bevorzugt 0,1 bis 20 Gew.-%, insbesondere 0,2 bis 10 Gew.-%. Der Gehalt der Metallsalzkomponente in der Metallsalzlösung, bezogen auf die Masse an Metallsalzlösung, beträgt 0,1 bis 50 Gew.-%, bevorzugt 0,2 bis 40 Gew.-%, insbesondere 0,5 bis 30 Gew.-%.The content of the cyanometalate compound in the aqueous solution, based on the mass of aqueous solution, is 0.1 to 30% by weight, preferably 0.1 to 20% by weight, in particular 0.2 to 10% by weight. The content of the metal salt component in the metal salt solution, based on the mass of metal salt solution, is 0.1 to 50% by weight, preferably 0.2 to 40% by weight, in particular 0.5 to 30% by weight.
Bevorzugt enthält mindestens eine der wässrigen Lösungen der Ausgangsstoffe einen Heteroatome enthaltenden Liganden, wie er in der allgemeinen Formel (I) als L bezeichnet und erläutert ist. Die Heteroatome enthaltenden Liganden können auch erst nach der Vereinigung der beiden Eduktlösungen zu der entstehenden Suspension gegeben werden, wobei auch hier auf eine gute Durch- mischung zu achten ist .At least one of the aqueous solutions of the starting materials preferably contains a ligand containing heteroatoms, as it is designated and explained as L in the general formula (I). The ligands containing heteroatoms can also be added to the resulting suspension only after the two starting material solutions have been combined, and here too thorough mixing must be ensured.
Der Gehalt der Heteroatome enthaltenden Liganden in der nach der Fällung entstandenen Suspension sollte 1 bis 60 Gew.-%, vorzugsweise 5 bis 40 Gew.-%, insbesondere 10 bis 30 Gew.-% betragen.The content of the ligands containing heteroatoms in the suspension formed after the precipitation should be 1 to 60% by weight, preferably 5 to 40% by weight, in particular 10 to 30% by weight.
Zur Einstellung der Morphologie der Multimetallcyanidverbindungen hat es sich bewährt, die Herstellung dieser Verbindungen in Gegenwart von oberflächenaktiven Substanzen durchzuführen. Die oberflächenaktiven Substanzen werden in der Regel bereits in mindestens einer der beiden Lösungen vorgelegt . Bevorzugt werden die oberflächenaktiven Substanzen in die Lösung gegeben, die bei der Fällung vorgelegt wird. Der Gehalt an oberflächenaktiven Substanzen in der Fälllösung bezogen auf die Gesamtmasse der Fällsuspension liegt vorzugsweise zwischen 0,01 und 40 Gew.-%, insbesondere zwischen 0,05 bis 30 Gew.-%. Eine weitere bevorzugte Ausführungsform sieht vor, die oberflächenaktiven Substanzen anteilig auf beide Eduktlösungen verteilt werden.To adjust the morphology of the multimetal cyanide compounds, it has proven useful to carry out the preparation of these compounds in the presence of surface-active substances. As a rule, the surface-active substances are already introduced in at least one of the two solutions. The surface-active substances are preferably added to the solution which is initially introduced during the precipitation. The content of surface-active substances in the precipitation solution, based on the total mass of the precipitation suspension, is preferably between 0.01 and 40% by weight, in particular between 0.05 and 30% by weight. Another preferred embodiment provides that the surface-active substances are distributed proportionally to both educt solutions.
Bei einer weiteren bevorzugten Ausführungsform der Herstellung der Multimetallcyanidverbindungen erfolgt die Umsetzung des Metallsalzes mit der Cyanometallatverbindung (Schritt a) in zwei Stufen. Dabei wird zunächst eine katalytisch inaktive Phase der Multimetallcyanidverbindung hergestellt und diese anschließend durch Umkristallisation in eine katalytisch aktive Phase der Multimetallcyanidverbindung überführt. Die Umkristallisation kann durch verschiedene Maßnahmen erfolgen. So ist es möglich, der nach der Umsetzung entstehenden Suspension weitere Eduktlösungen, insbesondere die Lösung des Metallsalzes, zuzusetzen. Eine weitere Möglichkeit besteht darin, die Temperatur der Fällsuspension nach beendeter Fällung zu ändern, insbesondere die Suspension zu erwärmen. Eine weitere Möglichkeit besteht darin, der Fällsuspension nach beendeter Fällung weitere Heteroatome enthaltende Liganden und/oder oberflächenaktive Substanzen zuzusetzen. Eine weitere Möglichkeit besteht darin, den pH-Wert der Fällsuspension zu verändern.In a further preferred embodiment of the preparation of the multimetal cyanide compounds, the reaction of the metal salt with the cyanometalate compound (step a) takes place in two stages. First, a catalytically inactive phase of the multimetal cyanide compound is produced and then this converted into a catalytically active phase of the multimetal cyanide compound by recrystallization. The recrystallization can be carried out by various measures. It is thus possible to add further reactant solutions, in particular the solution of the metal salt, to the suspension formed after the reaction. Another possibility is to change the temperature of the precipitation suspension after the precipitation has ended, in particular to heat the suspension. Another possibility is to add further heteroatoms containing ligands and / or surface-active substances to the precipitation suspension after the precipitation has ended. Another possibility is to change the pH of the precipitation suspension.
Bei einer weiteren bevorzugten Ausführungsform des erfindungs- gemäßen Verfahrens ist bei der Formel (I) k gleich null und optional e auch gleich null. X ist in diesem Fall ausschließlich Carboxylat , bevorzugt Formiat , Acetat und Propionat . Derartige Multimetallcyanidverbindungen sind beispielsweise in WO 99/16775 beschrieben. Bei dieser Ausführungsform sind kristalline Doppel- metallcyanid-Katalysatoren bevorzugt.In a further preferred embodiment of the method according to the invention, k is zero in formula (I) and optionally e is also zero. In this case, X is exclusively carboxylate, preferably formate, acetate and propionate. Such multimetal cyanide compounds are described, for example, in WO 99/16775. In this embodiment, crystalline double metal cyanide catalysts are preferred.
Ferner bevorzugt sind Multimetallcyanidverbindungen, die kristallin und plättchenförmig aufgebaut sind. Derartige Multimetallcyanidverbindungen sind beispielsweise in WO 00/74843 beschrieben.Multimetal cyanide compounds which are crystalline and platelet-shaped are also preferred. Such multimetal cyanide compounds are described, for example, in WO 00/74843.
Bei einer weiteren bevorzugten Ausführungsform der Multimetallcyanidverbindungen sind f, e und k in Formel (I) ungleich Null. Dabei handelt es sich um Multimetallcyanidverbindungen, die einen mit Wasser mischbaren organischen Liganden L, zumeist in Mengen von 0,5 bis 30 Gew.-%, und einen organischen Zusatzstoff P, zumeist allgemeinen in Mengen von 5 bis 80 Gew.-%, enthalten. Derartige Multimetallcyanidverbindungen sind beispielsweise in WO 98/06312. beschrieben.In a further preferred embodiment of the multimetal cyanide compounds, f, e and k in formula (I) are not equal to zero. These are multimetal cyanide compounds which contain a water-miscible organic ligand L, mostly in amounts of 0.5 to 30% by weight, and an organic additive P, usually in amounts of 5 to 80% by weight , Such multimetal cyanide compounds are described, for example, in WO 98/06312. described.
Die Fällung der Multimetallcyanidverbindungen in Schritt a) kann vorzugsweise unter starkem Rühren, beispielsweise mit 24000U/Min mit Turrax® Rühren durchgeführt werden, wie beispielsweise in US 5,158,922 beschrieben.The precipitation of the multimetal cyanide compounds in step a) can preferably be carried out with vigorous stirring, for example at 24,000 rpm with Turrax® stirring, as described, for example, in US Pat. No. 5,158,922.
Weitere für die Durchführung des erfindungsgemäßen Verfahrens bevorzugte Multimetallcyanidverbindungen können, wie in WO 01/03830, beschrieben, organische Sulfone oder Sulfoxide ■ enthalten. Weitere für das erfindungsgemäße Verfahren bevor- zugte Multimetallcyanidverbindungen können, wie in WO 01/03831 beschrieben, durch eine sogenannte "Incipient Wetness Method" hergestellt werden. Weitere für das erfindungsgemäße Ver- fahren bevorzugte Multimetallcyanidverbindungen können, wie in WO 01/04182 beschrieben, Metallhexacyanometallat-hexanitro- etallat, oder, wie in WO 01/04181 beschrieben, Hexacyano- cobaltat-Nitroferrocyanid enthalten.Further for carrying out the method according to the invention preferred multimetal cyanide, as described in WO 01/03830, describes contain organic sulphones or sulphoxides ■. Further multimetal cyanide compounds preferred for the process according to the invention can, as described in WO 01/03831, be produced by a so-called "Incipient Wetness Method". Others for the inventive Preferred multimetal cyanide compounds can, as described in WO 01/04182, contain metal hexacyanometallate hexanitro metalate, or, as described in WO 01/04181, contain hexacyano cobaltate nitroferrocyanide.
Zwischen den Schritten a) und b) können die in Schritt a) erzeugten Multimetallcyanidverbindungen durch Filtration oder Zentrifugieren von der Fällsuspension abgetrennt werden. An diese Abtrennung kann sich dann eine oder mehrere Waschungen der Multi- metallcyanidverbindungen anschließen. Die Waschungen können mit Wasser, den oben erwähnten Heteroatome enthaltenden Liganden oder Mischungen daraus, durchgeführt werden. Die Waschungen können .auf der Abtrenneinrichtung (z.B. Filtereinrichtung) selbst oder in separaten Apparaturen durch z.B. Resuspendieren der Multimetall- cyanidverbindung in Waschflüssigkeit und erneutes Abtrennen von der Flüssigkeit durchgeführt werden. Dieses Waschen kann bei Temperaturen von 10°C bis 150°C, bevorzugt 15 -bis 60°C durch- : geführt werden.Between steps a) and b), the multimetal cyanide compounds produced in step a) can be separated from the precipitation suspension by filtration or centrifugation. One or more washes of the multimetal cyanide compounds can then follow this separation. The washings can be carried out with water, the ligands containing heteroatoms mentioned above or mixtures thereof. The washings can be carried out on the separation device (e.g. filter device) itself or in separate apparatus by e.g. Resuspend the multimetal cyanide compound in washing liquid and separate again from the liquid. This washing can be carried out at temperatures from 10 ° C. to 150 ° C., preferably 15 ° to 60 ° C.
Die so erhaltene Multimetallcyanidverbindung wird gegebenenfalls, mit Wasser angemaischt, wobei der Feststoffanteil so eingestellt wird, dass eine versprühbare wässrige Suspension vorliegt. Der Feststoffanteil der Suspension liegt dann zwischen 5 und 40 Gew.-%. Die wässrige Suspension der Multimetallcyanid- Verbindungen wird anschließend durch ein Sprühtrocknungsverfahren, wie z.B. in Kröll, Trocknungstechnik, Springer Verlag, 2. Bd., 2. Auflage Seiten 275-313 beschrieben, in einen pulver- förmigen Feststoff überführt. Die wässrige Suspension wird in dem Sprühtrockner zunächst durch eine Zerstäubungseinrichtung wie z.B. eine Einstoffdüse, Zweistoffdüse, oder einen Rotationszerstäuber in feine Tröpfchen zerteilt , die dann in einen heißen Gasstrom dispergiert werden. Die Eintrittstemperatur des Trocknungsgases liegt vorzugsweise zwischen 120°C und 350°C. Durch den intensiven Wärme- und Stoffaustausch der Sprühtröpfchen mit dem heißen Trocknungsgas verdunstet die Flüssigkeit aus den Sprühtröpfchen in das Trocknungsgas, so dass man einen trockenen pulverför igen Feststoff erhält. Am Austritt des Sprühtrockners wird das getrocknete Sprühpulver z.B. mit Filter oder Zyklon aus dem Trocknungsgas abgetrennt. Da die Metallcyanidverbindungen aus wässriger Lösung getrocknet werden, sind die sicherheitstechnischen Anforderungen an den Sprühtrocknungsprozess erheblich geringer als bei Anwesenheit von organischen Lösungsmitteln. Als Trocknungsgase können prinzipiell alle Gase eingesetzt werden, die sich bei den Trocknungsbedingungen gegenüber den Multimetallcyanidverbindungen inert verhalten. Insbesondere eingesetzt werden Luft, Stickstoff oder Argon.The multimetal cyanide compound thus obtained is optionally mashed with water, the solids content being adjusted in such a way that a sprayable aqueous suspension is present. The solids content of the suspension is then between 5 and 40% by weight. The aqueous suspension of the multimetal cyanide compounds is then converted into a powdery solid by a spray drying process, as described, for example, in Kröll, drying technology, Springer Verlag, 2nd volume, 2nd edition, pages 275-313. The aqueous suspension is first divided into fine droplets in the spray dryer by means of an atomizing device, such as a one-component nozzle, two-component nozzle, or a rotary atomizer, which are then dispersed in a hot gas stream. The inlet temperature of the drying gas is preferably between 120 ° C and 350 ° C. Due to the intensive heat and mass exchange of the spray droplets with the hot drying gas, the liquid evaporates from the spray droplets into the drying gas, so that a dry powdery solid is obtained. At the outlet of the spray dryer, the dried spray powder is separated from the drying gas, for example with a filter or cyclone. Since the metal cyanide compounds are dried from aqueous solution, the safety requirements for the spray drying process are considerably lower than in the presence of organic solvents. In principle, all gases which are inert to the multimetal cyanide compounds under the drying conditions can be used as drying gases. Air, nitrogen or argon are used in particular.
Als Trocknungsgas kann besonders bevorzugt Luft verwendet werden, was im Vergleich zu Stickstoff zu einer deutlich höheren Aktivität des Katalysators führt.Air can be used particularly preferably as the drying gas, which leads to a significantly higher activity of the catalyst compared to nitrogen.
Die nach dem erfindungsgemäßen Verfahren hergestellten Multimetallcyanidverbindungen eignen sich hervorragend als Katalysatoren zur Synthese von Polyetherolen mit Funktionalitäten von 1 bis 8, bevorzugt 1 bis 6 und Molmassen von 500 bis 50000, bevorzugt 800 bis 15000 durch Anlagerung von Alkylenoxiden an H-funktionelle Startsubstanzen. Die verwendeten Katalysatorkonzentrationen sind kleiner l"Gew.-%, bevorzugt kleiner 0,5 Gew.-%, besonders bevorzugt kleiner 1000 ppm, insbesonders bevorzugt kleiner 500 ppm, speziell bevorzugt kleiner 100 ppm, bezogen auf die Gesamtmasse des Polyetherols. Die Herstellung der Polyetherole kann sowohl kontinuierlich oder diskontinuierlich erfolgen. Die Synthese erfolgt in Suspensionsfahrweise. Die verwendeten Temperaturen bei der Synthese liegen zwischen 50°C und 200°C, wobei Temperaturen zwischen 90°C und 150°C bevorzugt werden.The multimetal cyanide compounds prepared by the process according to the invention are outstandingly suitable as catalysts for the synthesis of polyetherols with functionalities from 1 to 8, preferably 1 to 6 and molar masses from 500 to 50,000, preferably 800 to 15,000, by addition of alkylene oxides onto H-functional starter substances. The catalyst concentrations used are less than 1% by weight, preferably less than 0.5% by weight, particularly preferably less than 1000 ppm, particularly preferably less than 500 ppm, particularly preferably less than 100 ppm, based on the total mass of the polyetherol Polyetherols can be carried out either continuously or batchwise. The synthesis is carried out in a suspension mode. The temperatures used in the synthesis are between 50 ° C. and 200 ° C., temperatures between 90 ° C. and 150 ° C. being preferred.
Zur Herstellung der Polyetheralkoholen unter Verwendung der erfindungsgemäßen Katalysatoren können Verbindungen mit mindestens einer Alyklenoxidgruppe, wie zum Beispiel Ethylenoxid, 1, -Epoxypropan (Propylenoxid) , 1, 2-Methyl-2-methylpropan, 1,2-Epoxybutan (Butylenoxid) , 2 , 3-Epoxybutan, 1,2-Epoxy- 3-methylbutan, 1,2-Epoxypentan, 1,2-Epoxy-3-methylpentan, 1, 2-Epoxyhexan, 1, 2-Epoxyheptan, 1, 2-Epoxyoctan, 1, 2-Epoxynonan, 1,2-Epoxydecan, 1, 2-Epoxyundecan, 1, 2-Epoxydodecan, Styroloxid, 1, 2-Epoxycyclopentan, 1, 2-Epoxycyclohexan, (2 , 3-Epoxypropyl) - benzol, Vinyloxiran, 3-Phenoxy-1, 2-epoxypropan, 2 , 3-Epoxymethyl- ether, 2 , 3-Epoxylethylether, 2 , 3-Epoxylisopropylether, 2,3-Epoxyl-l-propanol, (3 , 4-Epoxybutyl) stearat , 4, 5-Epoxypentyl- acetat, 2 , 3-Epoxylpropanmethacrylat , 2 , 3-Epoxylpropanacrylat , Gylcidylbutyrat, Metylglycidat , Ethyl-2 , 3-epoxybutanoat, 4-(Tri- methylsilyl) butan-1, 2-epoxid, 4- (Triethylsilyl)butan-l, 2-epoxid, 3- (Perfluoromethyl)propenoxid, 3- (PerfluoroethyDpropenoxid, 3- (Perfluorobutyl)propenoxid, 4- (2 , 3-Epoxypropy)morpholin, 1- (Oxiran-2-ylmethyl)pyrrolidin-2-on, sowie deren beliebige Mischungen untereinander, eingesetzt werden. Bevorzugt sind Ethylenoxid, Propylenoxid, Butylenoxid, Styrol- oxid, Vinyloxiran und deren beliebige Mischungen untereinander, insbesondere Ethylenoxid, Propylenoxid, und Mischungen aus Ethylenoxid und Propylenoxid.To prepare the polyether alcohols using the catalysts according to the invention, compounds having at least one alkyl oxide group, such as, for example, ethylene oxide, 1, -epoxypropane (propylene oxide), 1, 2-methyl-2-methylpropane, 1,2-epoxybutane (butylene oxide), 2, 3-epoxybutane, 1,2-epoxy-3-methylbutane, 1,2-epoxypentane, 1,2-epoxy-3-methylpentane, 1, 2-epoxyhexane, 1, 2-epoxyheptane, 1, 2-epoxyoctane, 1, 2-epoxynonan, 1,2-epoxydecane, 1,2-epoxyundecane, 1,2-epoxydodecane, styrene oxide, 1,2-epoxycyclopentane, 1,2-epoxycyclohexane, (2,3-epoxypropyl) benzene, vinyloxirane, 3- Phenoxy-1,2-epoxypropane, 2,3-epoxymethyl ether, 2,3-epoxyethyl ether, 2,3-epoxyisopropyl ether, 2,3-epoxy-1-propanol, (3,4-epoxybutyl) stearate, 4,5 -Epoxypentyl acetate, 2,3-epoxy propane methacrylate, 2,3-epoxy propane acrylate, glycidyl butyrate, methyl glycidate, ethyl 2,3-epoxy butanoate, 4- (trimethylsilyl) butane-1,2-epoxide, 4- (triethylsilyl) butane -l, 2-epoxy, 3- (perfluoromethyl) propene oxide, 3- (PerfluoroethyDpropenoxid, 3- (Perfluorobutyl) propenoxid, 4- (2, 3-Epoxypropy) morpholin, 1- (Oxiran-2-ylmethyl) pyrrolidin-2-one, as well as their arbitrary mixtures with each other, can be used. Ethylene oxide, propylene oxide, butylene oxide, styrene oxide, vinyloxirane and any mixtures thereof with one another, in particular ethylene oxide, propylene oxide, and mixtures of ethylene oxide and propylene oxide are preferred.
Die erfindungsgemäßen Polyetheralkohole haben zumeist eine Funktionalität von 2 bis 8, vorzugsweise 2 bis 4 und insbesondere 2 bis 3 und ein Äquivalentgewicht von größer 500 g/mol. Als Startsubstanzen kommen als höherfunktionelle Startsubstanzen insbesondere Zuckeralkohole, beispielsweise Sorbit, Hexit und Sucrose, zumeist jedoch zwei- und/oder dreifunktionelle Alkohole oder Wasser, entweder als Einzelsubstanz oder als Gemisch aus mindestens 2 der genannten Startsubstanzen, zum Einsatz . Beispiele für zweifunktionelle Startsubstanzen sind Ethylenglykol, Diethylenglykol, Propylenglykol, Dipropylenglykol , Butandiol-1, 4 und Pentantandio -1, 5. Beispiele für dreifunktionelle Startsubstanzen sind Trimethylolpropan, Pentaerythrit und insbesondere Glyzerin. Die StartSubs anzen können auch in Form von Alkoxy- laten, insbesondere solche mit einem Molekulargewicht Mw im Bereich von 62 bis 15000 g/mol zum Einsatz kommen. Diese Alkoxylate können in einem gesonderten Verfahrensschritt hergestellt werden, wobei zu ihrer Herstellung auch andere Katalysatoren als Multimetallcyanidverbindungen, beispielsweise Alkalihydroxide, zum Einsatz kommen können. Bei der Verwendung von Alkalihydroxiden zur Herstellung der Alkoxylate ist es notwendig, den Katalysator nahezu vollständig zu entfernen, da Alkalihydroxide die Multimetallcyanidkatalysatoren desaktivieren können. Der Vorteil der Verwendung von Alkoxylaten als Startsubstanzen liegt im schnelleren Anspringen der Reaktion, nach- teilig ist die Einführung eines zusätzlichen Verfahrensschrittes sowie, wie ausgeführt, gegebenenfalls die aufwendige Reinigung des Alkoxylates .The polyether alcohols according to the invention mostly have a functionality of 2 to 8, preferably 2 to 4 and in particular 2 to 3 and an equivalent weight of more than 500 g / mol. The starting substances used as higher-functional starting substances are, in particular, sugar alcohols, for example sorbitol, hexitol and sucrose, but mostly two- and / or three-functional alcohols or water, either as a single substance or as a mixture of at least 2 of the starting substances mentioned. Examples of bifunctional starter substances are ethylene glycol, diethylene glycol, propylene glycol, dipropylene glycol, butanediol-1, 4 and pentantanedio -1, 5. Examples of bifunctional start substances are trimethylolpropane, pentaerythritol and in particular glycerin. The StartSubsces can also be used in the form of alkoxylates, in particular those with a molecular weight M w in the range from 62 to 15000 g / mol. These alkoxylates can be prepared in a separate process step, and catalysts other than multimetal cyanide compounds, for example alkali metal hydroxides, can also be used for their preparation. When using alkali metal hydroxides to produce the alkoxylates, it is necessary to remove the catalyst almost completely, since alkali metal hydroxides can deactivate the multimetal cyanide catalysts. The advantage of using alkoxylates as starter substances is that the reaction starts faster, the disadvantage is the introduction of an additional process step and, as stated, the time-consuming cleaning of the alkoxylate.
Die unter Verwendung der erfindungsgemäßen DMC-Katalysatoren her- gestellten Polyetheralkohole werden vorzugsweise zur Herstellung von Polyurethanen, insbesondere Polyurethanschaumstoffen und insbesondere Polyurethan-Weichschaumstoffen eingesetzt. Die Herstellung der Polyurethane erfolgt dabei durch Umsetzung der Polyetheralkohole mit Polyisocyanaten in Gegenwart von Katalysatoren, Treibmitteln und gegebenenfalls anderen üblichen Hilfs- und/oder Zusatzstoffen . Die Erfindung soll an folgenden Beispielen näher erläutert werden .The polyether alcohols produced using the DMC catalysts according to the invention are preferably used for the production of polyurethanes, in particular polyurethane foams and in particular flexible polyurethane foams. The polyurethanes are produced by reacting the polyether alcohols with polyisocyanates in the presence of catalysts, blowing agents and, if appropriate, other customary auxiliaries and / or additives. The invention is illustrated by the following examples.
Beispiel 1: Herstellung der MultimetallcyanidverbindungExample 1: Preparation of the multimetal cyanide compound
In einem 2-1-Reaktor, ausgestattet mit einer Schrägblattturbine, einem Tauchrohr für die Dosierung, einer Elektrode zur Messung des pH-Werts, einer Leitfähigkeitmesszelle und einer Streulicht- Sonde, wurden 1000 g wässrige Hexacyanocobaltsäure (Cobalt- Gehalt: 9 g/1 Cobalt) vorgelegt und unter Rühren auf 50°C erwärmt. Anschließend wurden unter Rühren 587 g wässrige Zinkacetat- Dihydrat-Lösung (Zinkgehalt: 2,6 Gew.-%), welche ebenfalls auf 50°C temperiert war, innerhalb von 45 min zugefahren.In a 2-1 reactor equipped with a inclined blade turbine, a dip tube for dosing, an electrode for measuring the pH value, a conductivity measuring cell and a scattered light probe, 1000 g aqueous hexacyanocobaltaic acid (cobalt content: 9 g / 1 Cobalt) and heated to 50 ° C with stirring. 587 g of aqueous zinc acetate dihydrate solution (zinc content: 2.6% by weight), which was also heated to 50 ° C., were then added within 45 minutes with stirring.
Danach wurde eine Lösung aus 20 g einer -oberflächenaktiven Verbindung (Pluronic® PE.6200 der BASF Aktiengesellschaft) in 30 g Wasser zugegeben. Der Ansatz wurde auf 60°C erhitzt und für 2 Stunden bei dieser Temperatur weiter gerührt . Dann wurden 186,1 g wässrige Zinkacetat-Dihydrat-Lösung (Zinkgehalt: 2,6 Gew.-%) unter Rühren bei 60°C innerhalb 20 min zudosiert. Nach wenigen Minuten begann die Leitfähigkeit zu fallen. Die Suspension wurde bei einer Temperatur von 60°C solange nachgerührt, bis der pH-Wert der Suspension von 4,0 auf 2,9 gefallen war und konstant blieb. Die so erhaltene Fällsuspension wurde abfiltriert und mit ca. 600 ml Wasser gewaschen. Man erhielt ein weißes Pulver.A solution of 20 g of a surface-active compound (Pluronic® PE.6200 from BASF Aktiengesellschaft) in 30 g of water was then added. The mixture was heated to 60 ° C. and further stirred at this temperature for 2 hours. Then 186.1 g of aqueous zinc acetate dihydrate solution (zinc content: 2.6% by weight) were metered in with stirring at 60 ° C. within 20 min. After a few minutes, the conductivity started to drop. The suspension was stirred at a temperature of 60 ° C. until the pH of the suspension had dropped from 4.0 to 2.9 and remained constant. The precipitate suspension thus obtained was filtered off and washed with about 600 ml of water. A white powder was obtained.
Beispiel 2 : Sprühtrocknung der Multimetallcyanidverbindung aus Wasser mit Luft als Trocknungs- und Zerstäubungs- mediumExample 2: Spray drying of the multimetal cyanide compound from water with air as the drying and atomizing medium
45 g feuchter Filterkuchen der Multimetallcyanidverbindung aus45 g of moist filter cake of the multimetal cyanide compound
Beispiel 1 mit einem Anteil an Multimetallcyanidverbindung vonExample 1 with a proportion of multimetal cyanide compound from
•32,2 Gew. -%. wurden in 185 g Wasser suspendiert. Der Feststoff- anteil der so erhaltenen Suspension betrug 7 Gew.-%. Die• 32.2% by weight. were suspended in 185 g of water. The solids content of the suspension thus obtained was 7% by weight. The
Suspension wurde mit einer Zweistoffdüse in einem Laborsprühturm in einen heißen Luftstrom versprüht. Der Durchmesser des eingesetzten Sprühturms betrug 0,3 m, die Höhe 0,6 m. Die Eintrittstemperatur der Trocknungsluft betrug 160°C, der Durchsatz der Trocknungsluft betrug 15,5 m3/h. Die Sprührate wurde so eingestellt, dass sich eine Austrittstemperatur der Trocknungsluft von 70CC ergab. Die Zweistoffdüse wurde bei einem Vordruck von 2 bar und einem Luftdurchsatz von 3 mS/h betrieben. Am Austritt des Sprühturms wurde die trockene Multimetallcyanidverbindung mit einem Zyklon aus der Trocknungsluft abgetrennt. Beispiel 3 : Sprühtrocknung der Multimetallcyanidverbindung aus t-Butanol mit Stickstoff als Trocknungs- und ZerstäubungsmediumSuspension was sprayed into a hot air stream with a two-fluid nozzle in a laboratory spray tower. The diameter of the spray tower used was 0.3 m, the height 0.6 m. The inlet temperature of the drying air was 160 ° C, the throughput of the drying air was 15.5 m3 / h. The spray rate was adjusted such that an exit temperature of the drying air of 70 C C yielded. The two-fluid nozzle was operated at a pre-pressure of 2 bar and an air throughput of 3 mS / h. At the exit of the spray tower, the dry multimetal cyanide compound was separated from the drying air using a cyclone. Example 3: Spray drying of the multimetal cyanide compound from t-butanol using nitrogen as the drying and atomizing medium
45 g feuchter Filterkuchen der Multimetallcyanidverbindung aus Beispiel 1 mit einem Anteil an Multimetallcyanidverbindung von 32,2 Gew.-% wurden in 185 g t-Butanol suspendiert. Der Feststoffanteil der so erhaltenen Suspension betrug 7 Gew.-%. Die 'Suspension wurde mit einer Zweistoffdüse in einem Labor- sprühturm in einen heißen Stickstoffström versprüht. Der Durchmesser des eingesetzten Sprühturms betrug 0,3 m, die Höhe 0,6 m. Die Eintrittstemperatur des Trocknungsmediums Stickstoff betrug 160°C, der Durchsatz des Trocknungsmediums betrug 15,5 m3/h. Die Sprührate wurde so eingestellt, dass sich eine Austritts- temperatur des Trocknungsmediums von 70°C ergab. Die Zweistoff- düse wurde bei einem Vordruck von 2 bar und einem Stickstoffdurchsatz von 3 m3/h betrieben. A Austritt des Sprühturms wurde die trockene Multimetallcyanidverbindung mit einem Zyklon aus dem Trocknungsmedium abgetrennt.45 g of moist filter cake of the multimetal cyanide compound from Example 1 with a proportion of multimetal cyanide compound of 32.2% by weight were suspended in 185 g of t-butanol. The solids content of the suspension thus obtained was 7% by weight. The suspension was sprayed into a hot nitrogen stream using a two-fluid nozzle in a laboratory spray tower. The diameter of the spray tower used was 0.3 m, the height 0.6 m. The inlet temperature of the drying medium nitrogen was 160 ° C, the throughput of the drying medium was 15.5 m3 / h. The spray rate was set in such a way that an exit temperature of the drying medium of 70 ° C. resulted. The two-fluid nozzle was operated at a pre-pressure of 2 bar and a nitrogen throughput of 3 m3 / h. A Exit of the spray tower, the dry multimetal cyanide compound was separated from the drying medium with a cyclone.
Ermittlung der katalytischen Aktivität der MultimetallcyanidverbindungDetermination of the catalytic activity of the multimetal cyanide compound
In einem 250-ml-Rührautoklaven wurden zu 128 g eines Poly- propylenglykols mit einem Molekulargewicht Mw von 400 g/mol, im folgenden PPG 400 genannt, in variierter Menge DMC-Katalysator aus den vorangegangenen Beispielen zugesetzt und 2 Stunden bei 100°C bei 3 mbar evakuiert. Anschließend wurden bei 130°C 72 g Propylenoxid zudosiert. Nach dem Anstieg von Temperatur und Druck wurden die Maxima erfasst und als Anspringzeit und zugleich Wertung für die Aktivität registriert. Nach dem vollständigen Abreagieren des Propylenoxids, erkennbar an dem Absinken des Drucks auf ein konstantes Niveau, wurde das entstandene Poly- propylenglykol bei 100°C nach einer Entgasung . bei 10 mbar und Inertisierung mit Stickstoff aus dem Autoklav abgelassen.In a 250 ml stirred autoclave, 128 g of a polypropylene glycol with a molecular weight M w of 400 g / mol, hereinafter called PPG 400, were added in a variable amount of DMC catalyst from the preceding examples and 2 hours at 100 ° C. evacuated at 3 mbar. 72 g of propylene oxide were then metered in at 130.degree. After the rise in temperature and pressure, the maxima were recorded and recorded as the light-off time and at the same time evaluation for the activity. After the propylene oxide had completely reacted, as can be seen from the drop in pressure to a constant level, the resulting polypropylene glycol was at 100 ° C. after degassing. drained from the autoclave at 10 mbar and inertization with nitrogen.
Die Ergebnisse der katalytischen Aktivität der Multimetallcyanidverbindungen, deren Einsatzmengen sowie die Eigenschaften der entstandenen Polyetheralkohole sind in Tabelle 1 zusamengefasst . Tabelle 1The results of the catalytic activity of the multimetal cyanide compounds, their amounts used and the properties of the resulting polyether alcohols are summarized in Table 1. Table 1
Trocknungs und DMC-Ein- AnUmsatz Hydroxyl- ViskositätDrying and DMC use of hydroxyl viscosity
Katalysator Suspension satzmenge springzeit zahl 25°CCatalyst suspension set quantity spring time number 25 ° C
Zerstäubungs-atomization
(ppm) (min) medium (%) (mgKOH/g) mPa s(ppm) (min) medium (%) (mgKOH / g) mPa s
Katalysator 1 Wasser Luft 100 10 . 100 178 101Catalyst 1 water air 100 10. 100 178 101
Katalysator 1 Wasser Luft 150 4 100 179 102Catalyst 1 water air 150 4 100 179 102
Katalysator 1 t-BuOH Stickstoff 100 13 98 180 95Catalyst 1-BuOH nitrogen 100 13 98 180 95
Katalysator 1 t-BuOH Stickstoff 150 5 100 179 103 Catalyst 1 t-BuOH nitrogen 150 5 100 179 103
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011047780A1 (en) | 2009-10-19 | 2011-04-28 | Basf Se | Conditioning of double metal cyanide catalysts |
| WO2011160797A1 (en) | 2010-06-23 | 2011-12-29 | Basf Se | Modified double metal cyanide catalysts, process for the preparation by treatment of crystalline dmc catalyst with bronsted acid and use thereof |
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|---|---|---|---|---|
| US5891818A (en) * | 1997-07-31 | 1999-04-06 | Arco Chemical Technology, L.P. | Cyanide complex catalyst manufacturing process |
| US5900384A (en) * | 1996-07-18 | 1999-05-04 | Arco Chemical Technology L.P. | Double metal cyanide catalysts |
| WO2001080994A1 (en) * | 2000-04-20 | 2001-11-01 | Bayer Aktiengesellschaft | Method for producing double metal cyanide (dmc) catalysts |
| US20010046940A1 (en) * | 2000-04-28 | 2001-11-29 | O'connor James M. | Double metal cyanide catalysts containing polyglycol ether complexing agents |
| WO2003042280A1 (en) * | 2001-11-15 | 2003-05-22 | Basf Aktiengesellschaft | Method for producing polyether alcohols |
-
2003
- 2003-07-24 WO PCT/EP2003/008094 patent/WO2004022227A1/en not_active Ceased
- 2003-07-24 AU AU2003250156A patent/AU2003250156A1/en not_active Abandoned
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5900384A (en) * | 1996-07-18 | 1999-05-04 | Arco Chemical Technology L.P. | Double metal cyanide catalysts |
| US5998672A (en) * | 1996-07-18 | 1999-12-07 | Arco Chemical Technology, L.P. | Double metal cyanide catalysts |
| US5891818A (en) * | 1997-07-31 | 1999-04-06 | Arco Chemical Technology, L.P. | Cyanide complex catalyst manufacturing process |
| WO2001080994A1 (en) * | 2000-04-20 | 2001-11-01 | Bayer Aktiengesellschaft | Method for producing double metal cyanide (dmc) catalysts |
| US20010046940A1 (en) * | 2000-04-28 | 2001-11-29 | O'connor James M. | Double metal cyanide catalysts containing polyglycol ether complexing agents |
| WO2003042280A1 (en) * | 2001-11-15 | 2003-05-22 | Basf Aktiengesellschaft | Method for producing polyether alcohols |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2011047780A1 (en) | 2009-10-19 | 2011-04-28 | Basf Se | Conditioning of double metal cyanide catalysts |
| US9114380B2 (en) | 2009-10-19 | 2015-08-25 | Basf Se | Conditioning of double metal cyanide catalysts |
| WO2011160797A1 (en) | 2010-06-23 | 2011-12-29 | Basf Se | Modified double metal cyanide catalysts, process for the preparation by treatment of crystalline dmc catalyst with bronsted acid and use thereof |
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