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WO2004081682A1 - Procede pour concevoir et construire des produits techniques complexes - Google Patents

Procede pour concevoir et construire des produits techniques complexes Download PDF

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Publication number
WO2004081682A1
WO2004081682A1 PCT/AT2004/000087 AT2004000087W WO2004081682A1 WO 2004081682 A1 WO2004081682 A1 WO 2004081682A1 AT 2004000087 W AT2004000087 W AT 2004000087W WO 2004081682 A1 WO2004081682 A1 WO 2004081682A1
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WO
WIPO (PCT)
Prior art keywords
product
requirements
computer
particular according
parameters
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/AT2004/000087
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German (de)
English (en)
Inventor
Herwig Sorger
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
AVL List GmbH
Original Assignee
AVL List GmbH
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by AVL List GmbH filed Critical AVL List GmbH
Priority to DE112004000118T priority Critical patent/DE112004000118D2/de
Publication of WO2004081682A1 publication Critical patent/WO2004081682A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/15Vehicle, aircraft or watercraft design
    • GPHYSICS
    • G06COMPUTING OR CALCULATING; COUNTING
    • G06FELECTRIC DIGITAL DATA PROCESSING
    • G06F30/00Computer-aided design [CAD]
    • G06F30/10Geometric CAD
    • G06F30/17Mechanical parametric or variational design
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to a method for the design and construction of complex technical products and their components, in particular internal combustion engines, tools for computer-aided engineering work and tools for computer-aided design being used for the simulation calculation, and program logic for carrying out the method.
  • the object of the present invention is to change the development and construction process for a complex technical product in such a way that all the requirements mentioned can be met reliably and in compliance with high quality standards in a given time frame.
  • sub-requirements In the case of highly complex products in particular, it is advantageous if, after the product requirements have been defined, they are divided into sub-requirements, the sub-requirements preferably being functionally coordinated with one another. Subsequently, it is provided that sub-models to meet the sub-requirements are selected from a predetermined group of aids for computer-aided engineering work. The submodels can be assigned to individual subrequirements. By merging the partial models into a digital model structure, a development model for the entire model can be generated.
  • the invention provides that the product is subdivided into main assemblies within the product structure and that each main assembly is assigned a main skeleton part with auxiliary geometric elements. In this way it is possible to define the structure of a construction by means of relationships between basic geometric elements at a lower level and between components at a higher level, and to automate a construction process even when the parameters of these relationships change. This approach allows you to build a rough design that can be refined step by step without breaking relationships.
  • Fig. 5 shows a communication scheme at the interface CAD / CAE
  • Fig. 6 shows a construction method for an overall engine.
  • the method according to the invention is described using an internal combustion engine.
  • the process is of course also suitable for other complex technical products.
  • Metamethodology is a general approach, the scope of which should be independent of the CAD / CAE tools used.
  • the metamethodology comprises 5 sub-aspects that also interact:
  • the development of sensible sub-models for complex main engine components and their combination into a digital product model enables the component properties to be clearly controlled in accordance with the technical requirements (e.g. function, package, manufacture, assembly, customer service, testability, etc.).
  • the control is carried out by control parameters that are derived from the component specifications or specifications.
  • the goal is the parameterized control of the entire basic engine, consisting of the main assemblies cylinder crankcase, crank drive, cylinder head, valve train and timing drive.
  • control parameters of the individual main assemblies are hierarchically subordinate to the strategic considerations, such as staggered displacement, determination of the number of cylinders, designs, etc. This clear reference flow enables "top-down" control and prevents sources of error through circuit references.
  • the number of control parameters is deliberately limited so that the main motor functions can be displayed on the one hand, and rapid and reliable changes on the other hand Parameters summarized in sets.
  • the basis for a continuous process chain is the mapping of the individual production steps of a component, depending on the complexity different model strategies of the component as well as the manufacturing and machining process are used.
  • the design methodology CON is influenced both by the control parameters SP and by bilateral output variables BO.
  • the tools of the computer-aided engineering work CAE consist for example of accompanying calculation CAC, thermodynamic calculation TDA, finite element method FEA, flow dynamic calculation CFD and acoustic calculation ⁇ CA.
  • simulation tools from the field of CFD (Computational Fluid Dynamics) and FEA (Finite Element Analysis) can directly benefit from the advantages of 3D geometries for the creation of their input data, the difficulty with other tools increases even further, since the for Some CAE calculation tools sometimes require geometry-based data to deviate significantly from the geometric information inherent in an element of the product structure.
  • a characteristic of some simulation tools used in the concept phase of the development process is that they have a very high degree of abstraction. This is partly the case because less information is often available for the definition of basic design features, so it does not have to be calculated very precisely, but short throughput times are of great importance for fast optimization.
  • a known CAE tool for example, is used for the dynamic calculation of valve and control drives of internal combustion engines. It is used in the earliest concept studies and is used with increasing engine maturity with increased detailing in terms of modeling and data. A calculation of the single valve started and, with satisfactory results, proceeded to the full valve train calculation. This is followed by a further increase in complexity with the addition of the control drive or the drive of injection elements.
  • one of the parameters that influences the dynamics of a valve train from the start is the rocker arm stiffness.
  • the aim in the example above is to automatically map the CAD model structure or its data to the CAE data model.
  • the solution shows that in addition to the need to assign components and transfer their parameters appropriately, methods must also be selected and parameterized that are used to determine the required data.
  • FIG. 3 also shows a number of additional orientation points PNTO, PNT1, PNT4, PNT5, PNT6, PNT12, PNT13, PNT14, PNT15, PNT22, PNT24, PNT25, PNT29 , APNTO, APNT1, APNT2, which were assigned to the valve train as part of a methodology. This means that they are retained even if the design is changed. This fact can be used here to easily determine the rocker arm stiffness over the cam angle.
  • the orientation of these orientation points in addition to the component geometry, for example in the form of a data file in STL format (stereolithography format), the representation as shown in FIG. 4 succeeds when the correct coordinate system is taken into account.
  • STL format stereolithography format
  • a CAD data exchange layer e.g. as part of a CAD management system, provides the information in the CAD / CAE interface and manages access and communication. Since the development process is iterative, the calculator or his tool needs direct access to the design to quickly optimize the component shape. He can carry out parameter studies in a simple manner and without involving the designer. However, this is always done in a system that allows the configuration to be adopted when released by the designer.
  • the set-up methodology takes into account the requirements of the metamethodology, but refines the level of detail in terms of practical implementation so that the scope depends on the CAD tools used.
  • the construction methodology makes it possible to define the construction of a construction by means of relationships between basic geometric elements at a lower level and between components at a higher level, and to automate a construction process even when the parameters of these relationships change. This approach allows you to build a rough design that can be refined step by step without breaking relationships.
  • the construction methodology should meet the following objectives:
  • the basic structure of the overall engine is carried out via several main assemblies (crank mechanism, crankcase, cylinder head, valve train, timing mechanism), each of which contains its own main skeleton part.
  • This main skeleton part contains all auxiliary geometries (axes, planes, etc.) that are necessary for the components of the respective main assembly and serves as the top reference for these components.
  • the motor skeleton assembly MSBG is the key element of the applied design methodology. All main skeletal parts HSGM, HSMA, HSKG, HSKT, HSZK, HSVT, HSST are integrated in it. Within the motor skeleton assembly MSBG, the construction parameters PSl to PS7 are exchanged between the individual main skeleton parts via assembly relationships. Since only parametric values are exchanged at this assembly level and no copying geometries are allowed between the individual main skeleton parts, each of these main skeleton parts can also exist on its own. In order to avoid redundancies, a comparison of the parameter values PSl to PS7 is enforced in the motor skeleton module MSBG so that all main skeleton parts functionally and logically match each other.
  • Main skeleton parts are available for the following main engine assemblies:
  • Each main skeleton part is completely independent and contains all the reference geometries relevant to it in the form of curves, planes, axes, points, coordinate systems, etc.
  • the corresponding design parameters are then derived from the respective reference geometry elements and transferred to the other main skeleton parts.
  • the reference geometry elements are then passed on directly to the sub-skeletons or components via copy geometries in order to ensure a clear "top-down" reference flow.
  • the main skeleton part and the relevant component skeleton are basically integrated into each assembly.
  • the copy geometries created in the assemblies refer from the main skeleton part to the component skeleton. All other parts in the assemblies only refer to the component skeleton and must be independent of the main skeleton part.
  • the assembly itself consists of all relevant parts such as cast cores, unfinished parts and finished parts as well as attachments that belong to the assembly. This makes it possible to design several people on one assembly at the same time ("multi-modeling"); the maintenance of the correspondence of the interface references is nevertheless guaranteed.
  • features are an extended class of elements that carry more than just geometric information: they are construction elements that, in addition to their geometric description (shape features) also contain information about their behavior in construction (semantics).
  • shape features are construction elements that, in addition to their geometric description (shape features) also contain information about their behavior in construction (semantics).

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  • Physics & Mathematics (AREA)
  • Engineering & Computer Science (AREA)
  • Geometry (AREA)
  • General Physics & Mathematics (AREA)
  • Theoretical Computer Science (AREA)
  • Pure & Applied Mathematics (AREA)
  • Computational Mathematics (AREA)
  • Mathematical Analysis (AREA)
  • Mathematical Optimization (AREA)
  • Computer Hardware Design (AREA)
  • Evolutionary Computation (AREA)
  • General Engineering & Computer Science (AREA)
  • Aviation & Aerospace Engineering (AREA)
  • Automation & Control Theory (AREA)
  • Management, Administration, Business Operations System, And Electronic Commerce (AREA)

Abstract

L'invention concerne un procédé servant à concevoir et à construire des produits techniques complexes, notamment des moteurs à combustion interne, et leurs composants. Selon l'invention, on utilise des ressources d'ingénierie assistée par ordinateur pour la simulation et le calcul et des ressources de construction assistée par ordinateur pour la construction.
PCT/AT2004/000087 2003-03-14 2004-03-11 Procede pour concevoir et construire des produits techniques complexes Ceased WO2004081682A1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
DE112004000118T DE112004000118D2 (de) 2003-03-14 2004-03-11 Verfahren zur Auslegung und Konstruktion von komplexen technischen Produkten

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
AT1802003 2003-03-14
ATGM180/2003 2003-03-14

Publications (1)

Publication Number Publication Date
WO2004081682A1 true WO2004081682A1 (fr) 2004-09-23

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PCT/AT2004/000087 Ceased WO2004081682A1 (fr) 2003-03-14 2004-03-11 Procede pour concevoir et construire des produits techniques complexes

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DE (1) DE112004000118D2 (fr)
WO (1) WO2004081682A1 (fr)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
AT505772B1 (de) * 2007-10-19 2009-04-15 Andata Entwicklungstechnologie Verfahren zur erstellung einer beschreibung von komplexen materialien
EP1750006A3 (fr) * 2005-08-02 2010-12-08 Continental Automotive GmbH Procédé destine à la création d'un bloc avec un procédé de récursivité destine à l'optimisation du bloc
CN108334709A (zh) * 2018-02-11 2018-07-27 合肥市太泽透平技术有限公司 基于知识库数据统一管理的透平机械cea集成平台
CN114896726A (zh) * 2022-05-05 2022-08-12 广东福斯特流体技术有限公司 一种支持产品快速变型设计的配置方法及系统

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0314596A2 (fr) * 1987-10-28 1989-05-03 International Business Machines Corporation Interface à un outil de gestion de projet
US5050091A (en) * 1985-02-28 1991-09-17 Electric Editor, Inc. Integrated electric design system with automatic constraint satisfaction
US5646862A (en) * 1994-09-29 1997-07-08 Ford Motor Company Vendor-neutral integrated vehicle electrical design and analysis system and method
US20010016803A1 (en) * 1999-12-10 2001-08-23 Ridwan Sartiono Design system and method for designing or constructing new parts

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5050091A (en) * 1985-02-28 1991-09-17 Electric Editor, Inc. Integrated electric design system with automatic constraint satisfaction
EP0314596A2 (fr) * 1987-10-28 1989-05-03 International Business Machines Corporation Interface à un outil de gestion de projet
US5646862A (en) * 1994-09-29 1997-07-08 Ford Motor Company Vendor-neutral integrated vehicle electrical design and analysis system and method
US20010016803A1 (en) * 1999-12-10 2001-08-23 Ridwan Sartiono Design system and method for designing or constructing new parts

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
CHANG-XUE F ET AL: "Constraint-based design of parts", COMPUTER AIDED DESIGN, ELSEVIER PUBLISHERS BV., BARKING, GB, vol. 27, no. 5, 1 May 1995 (1995-05-01), pages 343 - 352, XP004022788, ISSN: 0010-4485 *

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1750006A3 (fr) * 2005-08-02 2010-12-08 Continental Automotive GmbH Procédé destine à la création d'un bloc avec un procédé de récursivité destine à l'optimisation du bloc
AT505772B1 (de) * 2007-10-19 2009-04-15 Andata Entwicklungstechnologie Verfahren zur erstellung einer beschreibung von komplexen materialien
CN108334709A (zh) * 2018-02-11 2018-07-27 合肥市太泽透平技术有限公司 基于知识库数据统一管理的透平机械cea集成平台
CN114896726A (zh) * 2022-05-05 2022-08-12 广东福斯特流体技术有限公司 一种支持产品快速变型设计的配置方法及系统

Also Published As

Publication number Publication date
DE112004000118D2 (de) 2005-11-17

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