WO2004040595A1 - ソレノイド - Google Patents
ソレノイド Download PDFInfo
- Publication number
- WO2004040595A1 WO2004040595A1 PCT/JP2003/013393 JP0313393W WO2004040595A1 WO 2004040595 A1 WO2004040595 A1 WO 2004040595A1 JP 0313393 W JP0313393 W JP 0313393W WO 2004040595 A1 WO2004040595 A1 WO 2004040595A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- mover
- bearing
- solenoid
- yoke
- grooves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/16—Rectilinearly-movable armatures
- H01F7/1607—Armatures entering the winding
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/081—Magnetic constructions
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F7/00—Magnets
- H01F7/06—Electromagnets; Actuators including electromagnets
- H01F7/08—Electromagnets; Actuators including electromagnets with armatures
- H01F7/13—Electromagnets; Actuators including electromagnets with armatures characterised by pulling-force characteristics
Definitions
- the present invention relates to a solenoid as an actuator.
- FIGS. 5 and 6 show the configuration of a conventionally known solenoid.
- the solenoid 10 is driven by an exciting coil 12, a yoke 14 assembled around the exciting coil 12, a bearing 15 arranged at the center of the exciting coil 12, and a bearing 15.
- Movable element 16 movable iron core: plunger
- the yoke 14 is composed of at least two members, an upper yoke 14a and a lower yoke 14b.
- the upper yoke 14a is disposed on the negative side, and the lower yoke 14b is The other end of the storage portion 19 of the mover 16 is closed so as to restrict the movement of the movable member 16 in the other direction A.
- the surface 14c facing the other end 16a of the mover 16 functions as a fixed iron core.
- the magnetic path a passes through the inside of the yoke 14, enters the mover 16 from the upper yoke 14 a, moves the mover 16 along the axial direction to the lower yoke 14 b side, and moves the mover 1 6 from one end face 16a through the air to the fixed core portion 14c of the lower yoke 14b. Then, the lower yoke 14b is formed so as to pass through from the lower yoke 14b to the upper yoke 14a.
- the mover 16 is attracted to the fixed core portion 14c by a magnetic force generated by a gap B between the other end surface 16a of the mover 16 and the fixed core portion 14c of the lower yoke. This is the thrust as a solenoid.
- the thrust at this solenoid 10 is the distance of gap B (ie, stroke). Decreases exponentially with respect to.
- FIG. 5 Another conventional solenoid has a structure as shown in FIG.
- the same components as those of the solenoid shown in FIG. 5 are denoted by the same reference numerals, and description thereof will be omitted.
- the lower yoke 14b is provided so as to close the other end of the storage portion 19 of the mover 16.
- the fixed core 14 c of the lower yoke 14 b is provided so as to protrude into the storage portion 19 of the mover 16, and the tip of the fixed core 14 c is It is formed in a concave portion 17 which is formed in accordance with the shape of the other end surface 16a of 6 on the other side.
- the other end face 16a of the mover 16 has a tapered end toward the other side so that it can be housed in the recess 17 formed at the tip of the fixed iron core 14c. It is formed in a sharp edge shape (see FIG. 1 of Japanese Patent Application Laid-Open No. 7-33639).
- the magnetic path in the solenoid 20 also forms the same route as the magnetic path in the solenoid 10 shown in FIG. 5, although not shown here, the thrust of the solenoid 20 is It is caused by the gap between the armature 16 and the other end face 16 a of the mover 16. It is also known that the thrust displacement characteristic changes depending on the taper angle of the other end face 16a of the movable element 16 of the solenoid 20.
- the thrust of the solenoid is determined by the amount of magnetic energy stored in the gap between the fixed iron core and the mover. That is, the thrust is determined by the distance between the fixed core and the mover.
- Fig. 7 shows the relationship between the stroke (displacement) of the mover and the generated thrust in a conventional solenoid.
- the thrust is minimized at the position where the mover is farthest from the fixed core, and the thrust increases as the mover approaches the fixed core.
- the present invention has been made to solve the above-mentioned problem, and an object of the present invention is to provide a small-sized solenoid capable of increasing the thrust within a controllable range. Disclosure of the invention
- the exciting coil, the mover arranged at the center of the exciting coil, and the opposing surface that covers one end face side of the exciting coil and faces the outer peripheral surface of the mover A first yoke portion, a second yoke portion covering the other end face side of the excitation coil, and having a facing surface facing the outer periphery of the mover, and connecting the first and second yoke portions.
- a bearing formed of a non-magnetic material is provided to be movably supported on the outer periphery of the mover so as to be sandwiched between the first yoke portion and the first yoke portion;
- the surface is recessed along the inner circumference n (n is a positive integer equal to or greater than 0) groove portions and n + 1 tooth portions functioning as magnetic poles are provided adjacent to the groove portions, and the opposing surface of the second yoke portion includes: M (m is a positive integer greater than or equal to 0) groove portions recessed along the inner circumference, and m + 1 tooth portions functioning as magnetic poles are provided adjacent to the groove portions.
- n + 1 grooves recessed along the outer periphery, and n + 1 tooth portions functioning as magnetic poles adjacent to the grooves.
- a magnetic path is formed in the mover through the first yoke portion and the second yoke portion facing the outer peripheral surface of the mover. Since no thrust is generated between the core and the iron core, the whole can be made smaller than before. In addition, there is no need to provide an end face in the moving direction of the mover and a fixed iron core at a position facing the end face in generating the thrust, so that the movement of the mover in the moving direction is not limited. This allows the solenoid to be designed so that the control range is adjusted to the optimum range of thrust characteristics, regardless of the actual movable range of the mover.
- the thrust stable area can be expanded to improve controllability.
- the distance between the opposing surface of the first yoke portion and the opposing surface of the second yoke portion and the mover can be improved.
- the gap can be extremely small with high accuracy. For this reason, the conversion efficiency of the electric energy supplied to the excitation coil to magnetic energy is increased, and higher thrust can be obtained.
- the opposing surfaces formed on the first yoke portion and the second yoke portion have the same inner diameter, so that the electric energy supplied to the excitation coil to the magnetic energy can be reduced as described above. Conversion efficiency is increased, and higher thrust can be obtained.
- the shape of the groove and the teeth may be rectangular or trapezoidal in cross section.
- the upper edge of the groove provided in the mover which is located in a direction away from the bearing in the axial direction, is a bearing in the movable range of the mover. It is characterized in that it is formed at a position where it does not contact with.
- the upper edge of the groove provided in the mover which is located in the direction away from the bearing in the axial direction, does not contact the bearing in the movable range of the mover. Even if the bearing is formed with a relief portion, it is possible to prevent the upper end edge of the groove from abutting on the bearing and damaging the bearing. Therefore, the life of the solenoid can be extended.
- FIG. 1 is a cross-sectional view of a solenoid according to a first embodiment of the present invention as viewed from the side
- FIG. 2 is a cross-sectional view of a solenoid according to a second embodiment of the present invention as viewed from the side
- FIG. 3 is a side sectional view showing a third embodiment of the solenoid according to the present invention
- FIG. 4 is a graph showing thrust force characteristics of the solenoid according to the second embodiment.
- FIG. 5 is a cross-sectional view of a conventional solenoid viewed from the side
- FIG. 6 is a cross-sectional view of another embodiment of the conventional solenoid viewed from the side
- FIG. 7 is a thrust of the conventional solenoid: 6 is a graph showing top position characteristics.
- the solenoid 30 includes an exciting coil 32, a yoke 34, and a mover 36.
- the excitation coil 32 is formed in a tubular shape by winding a coil around the bopin 31. At the center of the cylindrical excitation coil 32, a storage portion 33 that can store the mover 36 is formed.
- the yoke 34 is made of a magnetic material and is formed so as to cover the periphery of the exciting coil 32. Is done.
- the yoke 34 includes an upper yoke 34 a disposed on one side of the exciting coil 32 and a lower yoke 34 b disposed on the other side.
- the first yoke portion in the claims corresponds to the upper yoke 34a
- the second yoke portion corresponds to the lower yoke 34b
- the connecting portion in the claims corresponds to the lower yoke 34 b in the present embodiment, and has a configuration integrated with the second yoke portion.
- the mover 36 is a member made of a magnetic material, and is arranged in the storage portion 33 at the center of the exciting coil 32. The mover 36 operates in a direction attracted by the magnetic energy generated by the exciting coil 32.
- the mover 36 is moved in the protruding direction by a spring (not shown) or the like. '
- a bearing 40 is arranged on the inner wall of the housing 33 formed at the center of the exciting coil 32 so as to surround the outer peripheral surface of the mover 36.
- the bearing 40 is made of a non-magnetic material.
- the bearing 40 is sandwiched between the upper yoke 34a and the lower yoke 34b at both ends in the axial direction.
- a cover 37 is provided on the lower yoke 34 b so as to close the opening end on the other side of the storage portion 33.
- the inner wall surface side of the upper yoke 34 a that protrudes inward from the storage portion 33 is the facing surface 42.
- the facing surface 42 is arranged so as to face the outer peripheral surface of the mover 36, and is arranged so as to be a magnetic pole with respect to the outer peripheral surface 36 b and the end surface 36 a of the mover 36.
- the facing surface 42 is a tooth portion.
- the opposing surface 42 is arranged with a slight gap that does not make contact with the outer peripheral surface 36 b of the mover 36.
- the inner wall surface side of the lower yoke 34 b projecting inward from the storage portion 33 is the facing surface 44.
- This opposing surface 44 is also disposed opposite to the outer peripheral surface 36 b of the mover 36, similarly to the above opposing surface 42, and is disposed with respect to the outer peripheral surface 36 b and the end surface 36 a of the mover 36. They are arranged to be magnetic poles.
- the facing surface 44 is also a tooth portion.
- the opposing surface 44 is arranged with a slight gap that does not make contact with the outer peripheral surface 36 b of the mover 36.
- the width of this gap is the same as the width of the gap formed between the opposing surface 42 and the outer peripheral surface 36 b of the mover 36.
- the reason that the gap between the opposed surfaces 42 and 44 can be made to be the same and to have an extremely small width in the manufacturing stage of the solenoid 30 is based on the bearing 40 as a reference. This is because accurate assembling was achieved by assembling the yoke 34a and the lower yoke 34b.
- a groove portion 46 is formed in a portion facing the facing surface 42 of the upper yoke 34a.
- the groove portion 46 is recessed in a direction recessed with respect to the facing surface 42, and is formed in an annular shape along the outer periphery of the mover 36.
- One side of the groove portion 46 (the side away from the bearing 40) is located at a position facing the opposing surface 42 of the upper yoke 34a as the tooth portion 48, and functions as a magnetic pole.
- the formation position of the groove portion 46 shown here is formed at a position shifted from the end on the other side of the mover 36 to one side by the same length as the width of the facing surface 42. That is, the tooth portions 48 are formed to have a width substantially equal to the width of the facing surface 42 facing each other.
- the movable range of the mover 36 is such that the upper end edge 45 of the groove portion 46 in the direction away from the bearing 40 (that is, the end of the tooth portion 48) does not abut the bearing 40. May be set to.
- the movable range of the mover 36 is the position of the upper end edge 45 in the state where the mover 36 is most sucked inside the solenoid, and the position of the end of the bearing 40. It is provided so as to be located in one direction side of X.
- Such a magnetic path b occurs.
- the direction of the magnetic field in the magnetic path b is shown as an example. In FIG. 1, the magnetic path around the excitation coil 32 shown on the upper side is omitted.
- the magnetic path b is configured as a closed magnetic path by circulating between the yoke 34 and the mover 36. That is, the magnetic path b extends from the lower yoke 34 b to the inner peripheral surface 44 a of the opposing surface 44 of the lower yoke 34 b through the air and from the end surface 36 a of the mover 36 to the inside of the mover 36. (Arrow D), and reaches the opposing surface 42 of the upper yoke 34 a along the inside of the mover 36 along the axial direction. Then, from the outer peripheral surface 36b of the mover 36, through the air, to the end surface 42a of the opposing surface 42 (arrow E), and further from the upper yoke 34a to the lower yoke 34b. Circulated at
- Magnetic paths related to thrust include a magnetic path (arrow F) extending from the teeth 48 of the mover 36 through the groove 46 to the inner peripheral surface 42b of the opposing surface 42, and an opposing surface.
- a magnetic path (arrow G) from 44 to the outer peripheral surface 36 b of the mover 36 via the bearing 40 is also formed.
- the thrust is determined by the magnitude of the change in permeance with respect to the moving amount of the mover (based on the above-mentioned equation dPZdx), the provision of the groove 46 in the mover 36 If the mover 36 moves, the permeance can be changed as the mover 36 moves, and thrust can be generated.
- the yoke 54 has an upper yoke 54a and a lower yoke 54b.
- a groove portion 56 is formed on the facing surface 52 on the inner wall surface side protruding inward of the storage portion 33 of the upper yoke 54a.
- the groove portion 56 is recessed in a direction recessed with respect to the outer peripheral surface 36 b of the mover 36. It is formed annularly along the inner periphery of the facing surface 52.
- both ends of the groove portion 56 are formed as a tooth portion 58 and a tooth portion 59. Both teeth portions 58 and 59 are located at positions opposing grooves and teeth (described later) of the outer peripheral surface 36b of the mover 36, and function as magnetic poles.
- the opposing surface 52 of the upper yoke 54 a is arranged with a slight gap that does not contact the outer peripheral surface 36 b of the mover 36.
- the inner wall surface side of the lower yoke 54 b projecting inward from the storage portion 33 is the facing surface 55.
- This opposing surface 55 is also disposed to face the outer peripheral surface 36 b of the mover 36, similarly to the above-mentioned opposing surface 52, and is disposed on the outer peripheral surface 36 b and the end surface 36 a of the mover 36. They are arranged to be magnetic poles. That is, the facing surface 55 is also a tooth portion.
- the opposing surface 55 is arranged with a slight gap that does not make contact with the outer peripheral surface 36 b of the mover 36.
- two grooves 60 and 62 are formed in a portion of the upper yoke 34 a facing the opposing surface 42.
- the two groove portions 60 and 62 are recessed in a direction to be recessed with respect to the opposing surface 52 and the mover
- a portion sandwiched between the groove portions 60 and 62 is also formed as a tooth portion 64 having a function as a magnetic pole.
- the upper yoke 54a is provided with one groove portion 56 and two tooth portions 58, 59, and the movable member 36 is located at a position facing the upper yoke 54a. It is characterized in that two grooves 60 and 62 and two teeth 64 and 66 are provided.
- the permeance increases compared to the first embodiment, so that a higher thrust can be realized.
- a groove portion 70 is further formed on the opposing surface 55 of the lower yoke 54b, and both ends of the groove portion 70 function as magnetic poles. It is provided as part 74.
- a groove 76 is formed on the outer peripheral surface 36 b of the mover 36 at a position facing the facing surface 55 of the lower yoke 54 b.
- a tooth portion 78 is provided on the other side of the groove portion 76.
- the tooth portion 78 is located at a position facing the tooth portion 72 on the facing surface 55 of the lower yoke 54b, and functions as a magnetic pole.
- the permeance is further increased as compared with the second embodiment, so that a higher thrust can be realized.
- the locations where the grooves and the teeth are formed are not limited to the above-described embodiments, and the locations and the number of formations are variously changed within a range that satisfies the conditions described in the claims. can do.
- the grooves and the teeth each have a rectangular cross section.
- the cross-sectional shapes of the grooves and the teeth are not limited to these, and may be trapezoidal. By making it trapezoidal, it is possible to make the thrust different from that of the rectangular shape.
- FIG. 4 shows the relationship between the stroke (displacement amount) of the mover of the solenoid of the second embodiment and the generated thrust. This graph also shows the thrust force characteristics of the conventional solenoid shown in Fig. 7 for comparison.
- the thrust in the control range determined by the amount of current supplied to the exciting coil 32, the thrust can be made substantially flat, and the thrust can be averaged compared to the conventional solenoid. More than twice as much thrust. Therefore, a solenoid having extremely good controllability can be provided.
- the whole can be miniaturized compared with the former, and the controllability can be improved by expanding the stable area of thrust. Furthermore, higher thrust than before can be obtained.
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- Physics & Mathematics (AREA)
- Electromagnetism (AREA)
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Electromagnets (AREA)
Abstract
Description
Claims
Priority Applications (3)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2003273060A AU2003273060A1 (en) | 2002-10-31 | 2003-10-20 | Solenoid |
| US10/533,199 US7091808B2 (en) | 2002-10-31 | 2003-10-20 | Solenoid |
| EP03754204A EP1560230A4 (en) | 2002-10-31 | 2003-10-20 | MAGNETSPULE |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2002-317356 | 2002-10-31 | ||
| JP2002317356A JP4090845B2 (ja) | 2002-10-31 | 2002-10-31 | ソレノイド |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004040595A1 true WO2004040595A1 (ja) | 2004-05-13 |
Family
ID=32211718
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2003/013393 Ceased WO2004040595A1 (ja) | 2002-10-31 | 2003-10-20 | ソレノイド |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US7091808B2 (ja) |
| EP (1) | EP1560230A4 (ja) |
| JP (1) | JP4090845B2 (ja) |
| CN (1) | CN100409378C (ja) |
| AU (1) | AU2003273060A1 (ja) |
| WO (1) | WO2004040595A1 (ja) |
Families Citing this family (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4392608B2 (ja) | 2004-11-11 | 2010-01-06 | 東海ゴム工業株式会社 | 能動型防振装置 |
| JP4596890B2 (ja) | 2004-11-11 | 2010-12-15 | シナノケンシ株式会社 | アクチュエータ |
| JP2006140246A (ja) * | 2004-11-11 | 2006-06-01 | Shinano Kenshi Co Ltd | アクチュエータ |
| JP4640211B2 (ja) * | 2006-02-27 | 2011-03-02 | 株式会社デンソー | 電磁駆動装置 |
| RU2366018C1 (ru) * | 2008-04-11 | 2009-08-27 | Государственное образовательное учреждение высшего профессионального образования Казанский государственный технический университет им. А.Н. Туполева | Электромагнит |
| US20100019179A1 (en) * | 2008-07-24 | 2010-01-28 | Robertshaw Controls Company | Solenoid for a Pilot Operated Water Valve Having Reduced Copper and Increased Thermal Efficiency |
| JP4888495B2 (ja) * | 2009-01-20 | 2012-02-29 | 株式会社デンソー | リニアソレノイド |
| JP2010278403A (ja) * | 2009-06-01 | 2010-12-09 | Denso Corp | リニアアクチュエータ |
| JP2011185306A (ja) * | 2010-03-04 | 2011-09-22 | Toyota Motor Corp | 電磁弁 |
| US11112025B2 (en) | 2017-03-30 | 2021-09-07 | Robertshaw Controls Company | Water valve guide tube with integrated weld ring and water valve incorporating same |
| DE102021001385A1 (de) * | 2021-03-16 | 2022-09-22 | Hydac Fluidtechnik Gmbh | Betätigungsmagnet |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4991745U (ja) * | 1972-11-28 | 1974-08-08 |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2087376U (zh) * | 1990-12-24 | 1991-10-23 | 张凡 | 磁保持式电磁铁及控制电路 |
| CN1046815C (zh) * | 1991-10-04 | 1999-11-24 | 张凡 | 磁保持电磁铁 |
| JPH05211744A (ja) | 1992-01-29 | 1993-08-20 | Matsushita Electric Ind Co Ltd | ウォーム付モータ |
| JPH07336943A (ja) | 1994-06-03 | 1995-12-22 | Sony Corp | 減速機付きモータ |
| JP3210826B2 (ja) | 1995-02-15 | 2001-09-25 | 松下電工株式会社 | リニアソレノイド |
| US5571248A (en) * | 1995-03-10 | 1996-11-05 | General Motors Corporation | Pressure regulator |
| JP3136974B2 (ja) | 1995-11-30 | 2001-02-19 | 松下電工株式会社 | 電磁ソレノイド |
-
2002
- 2002-10-31 JP JP2002317356A patent/JP4090845B2/ja not_active Expired - Fee Related
-
2003
- 2003-10-20 CN CNB2003801048652A patent/CN100409378C/zh not_active Expired - Fee Related
- 2003-10-20 WO PCT/JP2003/013393 patent/WO2004040595A1/ja not_active Ceased
- 2003-10-20 US US10/533,199 patent/US7091808B2/en not_active Expired - Fee Related
- 2003-10-20 EP EP03754204A patent/EP1560230A4/en not_active Withdrawn
- 2003-10-20 AU AU2003273060A patent/AU2003273060A1/en not_active Abandoned
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4991745U (ja) * | 1972-11-28 | 1974-08-08 |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1560230A1 (en) | 2005-08-03 |
| EP1560230A4 (en) | 2010-04-07 |
| CN1720594A (zh) | 2006-01-11 |
| US7091808B2 (en) | 2006-08-15 |
| CN100409378C (zh) | 2008-08-06 |
| JP2004153063A (ja) | 2004-05-27 |
| US20060001513A1 (en) | 2006-01-05 |
| JP4090845B2 (ja) | 2008-05-28 |
| AU2003273060A1 (en) | 2004-05-25 |
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