WO2003105161A1 - Soft magnetic powder composite material, method for the production thereof and use of the same - Google Patents
Soft magnetic powder composite material, method for the production thereof and use of the same Download PDFInfo
- Publication number
- WO2003105161A1 WO2003105161A1 PCT/DE2003/000211 DE0300211W WO03105161A1 WO 2003105161 A1 WO2003105161 A1 WO 2003105161A1 DE 0300211 W DE0300211 W DE 0300211W WO 03105161 A1 WO03105161 A1 WO 03105161A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- powder
- composite material
- soft magnetic
- starting mixture
- magnetic powder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/0206—Manufacturing of magnetic cores by mechanical means
- H01F41/0246—Manufacturing of magnetic circuits by moulding or by pressing powder
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F1/00—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties
- H01F1/01—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials
- H01F1/03—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity
- H01F1/12—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials
- H01F1/33—Magnets or magnetic bodies characterised by the magnetic materials therefor; Selection of materials for their magnetic properties of inorganic materials characterised by their coercivity of soft-magnetic materials mixtures of metallic and non-metallic particles; metallic particles having oxide skin
Definitions
- the invention relates to a soft magnetic powder composite material, a method for producing such a material and its use according to the type of the independent claims.
- DE 199 60 095 AI describes a sintered soft magnetic composite and a method for its production, in which a ferromagnetic starting component is used as the main component and a ferritic starting component as a secondary component in a starting mixture from which a soft magnetic composite is formed after heat treatment.
- the second starting component forms a grain boundary phase after the heat treatment of the starting mixture to form the composite material.
- the first starting component is, for example, a pure iron powder or a phosphated iron powder
- the second starting component is, for example, a ferrite powder, in particular a soft ferritic powder such as MnZn ferrite or NiZn ferrite.
- the proportion of iron powder in the starting mixture is 95 to 99 percent by weight, the proportion of ferrite powder 1 to 25 percent by weight.
- the object of the present invention was to provide a soft magnetic powder composite material which has the highest possible magnetic saturation polarization and magnetic permeability in combination with the highest possible specific electrical resistance and which in particular improves the properties of the composite material according to DE 199 60 095 AI.
- the soft-magnetic powder composite material according to the invention has the advantage over the prior art that it has a magnetic saturation polarization of more than 1.85 Tesla, in particular 1.90 Tesla to 2.05 Tesla, and that it has one over the prior art has significantly increased specific electrical resistance of more than 1 ⁇ m, in particular from 5 ⁇ m to 15 ⁇ . As a rule, the specific electrical resistance is approx. 10 ⁇ m.
- the soft magnetic powder composite material according to the invention has a bending strength of more than 120 MPa, measured on cylindrical samples.
- the edge breaking strength of components made from this material in the form of magnetic pots for injection valves is over 45 kN, and the soft magnetic powder composite obtained is also temperature-resistant and fuel-resistant up to at least 400 ° C. In this respect, it is very well suited for the production of fast-switching solenoid valves, as are required for diesel injection in motor vehicle engines.
- the pressing can be facilitated by adding a pressing aid to the starting mixture, for example a micro wax, and that the properties of the powder composite material obtained are very simple via the gas atmosphere and the temperature program during debinding or the heat treatment can be adjusted.
- a pressing aid for example a micro wax
- the soft ferrite powder used is a MnZn ferrite powder, a NiZn ferrite powder or a mixture of both powders.
- the pure iron powder, iron alloy powder or the preferred phosphated iron powder used further advantageously have an average grain size of the powder particles between 30 ⁇ m and 150 ⁇ m, while the grain size of the one used In contrast, soft ferrite powder is advantageously significantly smaller and is less than 20 ⁇ m on average.
- the average grain size of the soft ferrite powder particles used is preferably less than 5 ⁇ m, in particular less than 1 ⁇ m.
- the soft magnetic powder composite material To produce the soft magnetic powder composite material, one starts with a starting mixture consisting of a pure iron powder or a phosphated iron powder and a soft ferrite powder.
- iron alloy powders such as FeCr powder or FeCo powder can also be used.
- Phosphated iron powder is preferably used, since it achieves the best electrical properties of the powder composite.
- a pressing aid such as a micro wax
- the proportion of the pressing aid in the starting mixture is 0% by mass to a maximum of 0.8% by mass.
- the starting mixture consists of at least 99.4 pounds of pure iron powder or a phosphated iron powder and 0.1 mass% to 0.6 mass% of a soft ferrite powder.
- the proportion of pure iron powder or of the phosphated iron powder is preferably more than 99.5% by mass, in particular 99.7% by mass to 99.8% by mass.
- the proportion of the soft ferrite powder is preferably less than 0.5% by mass, in particular 0.1% by mass to 0.3% by mass.
- the soft ferrite powder used is preferably a manganese-zinc ferrite (MnZnOFe 2 0 3 ) or a nickel-zinc ferrite (NiZnO-Fe 2 0 3 ) or a mixture of both powders. Phosphated iron powder or phosphated pure iron powder and one of these two soft ferritic powders are preferably used.
- the pure iron powder or the phosphated iron powder has an average particle size of the powder particles of 50 ⁇ m to 100 ⁇ m.
- the grain size of the soft ferritic powder used is preferably well below 20 ⁇ m, preferably below 5 ⁇ m. For example, it is in the range between 0.5 ⁇ m to 2 ⁇ m, in particular 1 ⁇ m.
- the composition of the starting mixture which essentially consists of pure iron powder or the phosphated iron powder and the soft ferrite powder, depending on the intended use of the material obtained, on the one hand, by varying the composition of the material, adding more weight to the highest possible magnetic Saturation polarization and the highest possible magnetic permeability, ie f a -> - greater than 800, or on the other hand more weight can be placed on the highest possible specific electrical resistance.
- the powders explained above are first prepared as explained in the form of a starting mixture, this is mixed and then compressed with the aid of a press under increased pressure and shaped into the desired shape. introduced.
- the green bodies produced in this way are then debindered in an oven in an inert gas atmosphere, for example a nitrogen atmosphere, or in an oxygen-containing gas atmosphere.
- the compressed starting mixture is heated in the oven to a temperature of 400 ° C to 500 ° C and held there for a period of 10 minutes to 1 hour.
- the temperature during debinding depends primarily on the pressing aid used, ie the micro wax used. In this respect, it can also be below the 400 ° C. explained, for example in the range from 220 ° C. to 300 ° C.
- the debindered, compressed starting mixture is subjected to a further heat treatment in an oxidizing gas atmosphere at a temperature of 410 ° C. to 500 ° C. in an oven.
- the pressure in the oven is heated to this temperature and held there for a period of 20 minutes to 400 minutes, for example 200 minutes.
- the gas atmosphere in the furnace is, for example, air.
- a soft magnetic powder composite material is obtained in which the soft ferrite powder used is at least largely present as a grain boundary phase, i.e. the soft ferritic powder particles surround the iron powder particles used in the powder composite.
- the pressing aid used in the course of the manufacturing process facilitates the compression and shaping of the starting mixture during pressing.
- the pressing aid should be completely removed or evaporated again during debinding, so that it has no direct influence on the achievable material characteristics of the soft magnetic powder composite material obtained. This is especially lem achieved by using micro wax as a pressing aid.
- the starting mixture is compacted in the die under increased pressure, preferably by uniaxial pressing at a pressure of preferably 500 MPa to 1000 MPa.
- solenoid valves produced with the soft magnetic powder composite material according to the invention are unrestrictedly resistant to fuel and temperature under typical operating conditions in the diesel injection of motor vehicles. They also have a very good mechanical strength, both in terms of bending strength and edge breaking strength.
Landscapes
- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Manufacturing & Machinery (AREA)
- Soft Magnetic Materials (AREA)
- Powder Metallurgy (AREA)
Abstract
Description
Weichmagnetischer Pulververbundwerkstoff, Verfahren zu dessen Herstellung und dessen VerwendungSoft magnetic powder composite, process for its production and its use
Die Erfindung betrifft einen weichmagnetischen Pulververbundwerkstoff, ein Verfahren zur Herstellung eines solchen Werkstoffes sowie dessen Verwendung nach der Gattung der unabhängigen Ansprüche.The invention relates to a soft magnetic powder composite material, a method for producing such a material and its use according to the type of the independent claims.
Stand der TechnikState of the art
Moderne Benzin- und Dieselmotoren benötigen immer leistungsfähigere Magnet-Einspritzventile, um beispielsweise den Forderungen nach Verbrauchsreduzierung und Schadstoffreduzierung nachzukommen. Bekannte schnell schaltende Magneteinspritzventile werden aus weichmagnetischen Werkstoffen wie beispielsweise FeCr- oder FeCo-Legierungen oder aus Pulververbundwerkstoffen mit möglichst hohem spezifischen elektrischem Widerstand hergestellt. Durch legierungstechnische Maßnahmen ist bei metallischen Werkstoffen jedoch nur ein spezifischer elektrischer Widerstand von maximal 1 μΩm erreichbar .Modern gasoline and diesel engines require ever more powerful magnetic injectors, for example to meet the demands for reduced consumption and reduced pollutants. Known fast-switching magnetic injection valves are made from soft magnetic materials such as FeCr or FeCo alloys or from powder composite materials with the highest possible specific electrical resistance. With alloying measures, however, only a specific electrical resistance of maximum 1 μΩm can be achieved with metallic materials.
Weiterhin ist auch bereits bekannt, einen Magnetwerkstoff aus Eisenpulver und organischem Binder in Ventilen für die Dieseleinspritzung (Common Rail System) einzusetzen. Diese Werkstoffe weisen zwar höhere spezifische elektrische Widerstände als die vorgenannten weichmagnetischen Legierungswerkstoffe auf, sie sind jedoch vielfach nur eingeschränkt treibstoff- und temperaturbeständig und zudem schlecht bear- beitbar .Furthermore, it is also already known to use a magnetic material made of iron powder and organic binder in valves for diesel injection (common rail system). Although these materials have higher specific electrical resistances than the aforementioned soft magnetic alloy materials, they are often only limited fuel and temperature resistant and also difficult to work with.
In DE 199 60 095 AI ist ein gesinterter weichmagnetischer Verbundwerkstoff und ein Verfahren zu dessen Herstellung beschrieben, bei dem in einer Ausgangsmischung aus der sich nach einer Wärmebehandlung ein weichmagnetischer Verbundwerkstoff bildet, eine ferromagnetische Ausgangskomponente als Hauptbestandteil und eine ferritische Ausgangskomponente als Nebenbestandteil eingesetzt werden. Die zweite Ausgangskomponente bildet nach der Wärmebehandlung der Ausgangsmischung zu dem Verbundwerkstoff eine Korngrenzenphase. Die erste Ausgangskomponente ist beispielsweise ein Reineisenpulver oder ein phosphatiertes Eisenpulver, die zweite Ausgangskomponente beispielsweise ein Ferrit-Pulver, insbesondere ein weichferritisches Pulver wie MnZn-Ferrit oder NiZn- Ferrit. Der Anteil des Eisenpulvers in der Ausgangsmischung beträgt 95 bis 99 Gewichtsprozent, der Anteil des Ferritpulvers 1 bis 25 Gewichtsprozent.DE 199 60 095 AI describes a sintered soft magnetic composite and a method for its production, in which a ferromagnetic starting component is used as the main component and a ferritic starting component as a secondary component in a starting mixture from which a soft magnetic composite is formed after heat treatment. The second starting component forms a grain boundary phase after the heat treatment of the starting mixture to form the composite material. The first starting component is, for example, a pure iron powder or a phosphated iron powder, the second starting component is, for example, a ferrite powder, in particular a soft ferritic powder such as MnZn ferrite or NiZn ferrite. The proportion of iron powder in the starting mixture is 95 to 99 percent by weight, the proportion of ferrite powder 1 to 25 percent by weight.
Aufgabe der vorliegenden Erfindung war die Bereitstellung eines weichmagnetischen Pulververbundwerkstoffes, der eine möglichst hohe magnetische Sättigungspolarisation und magnetische Permeabilität in Kombination mit einem möglichst hohen spezifischen elektrischen Widerstand aufweist, und der insbesondere die Eigenschaften des Verbundwerkstoffes gemäß DE 199 60 095 AI verbessert.The object of the present invention was to provide a soft magnetic powder composite material which has the highest possible magnetic saturation polarization and magnetic permeability in combination with the highest possible specific electrical resistance and which in particular improves the properties of the composite material according to DE 199 60 095 AI.
Vorteile der ErfindungAdvantages of the invention
Der erfindungsgemäße weichmagnetische Pulververbundwerkstoff hat gegenüber dem Stand der Technik den Vorteil, dass er eine magnetische Sättigungspolarisation von mehr als 1,85 Tesla, insbesondere 1,90 Tesla bis 2,05 Tesla, aufweist, und dass er einen gegenüber dem Stand der Technik deutlich erhöhten spezifischen elektrischen Widerstand von mehr als 1 μΩm, insbesondere von 5 μΩm bis 15 μΩ besitzt. In der Regel liegt der spezifische elektrische Widerstand bei ca. 10 μΩm. Darüber hinaus ist vorteilhaft, dass der erfindungsgemäße weichmagnetische Pulververbundwerkstoff eine Biegefestigkeit von mehr als 120 MPa, gemessen an zylindrischen Proben, aufweist. Die Kantenbruchfestigkeit von aus diesem Werkstoff hergestellten Bauteilen in Form von Magnettöpfen für Einspritzventile liegt bei über 45 kN, und der erhaltene weichmagnetische Pulververbundwerkstoff ist darüber hinaus bis mindestens 400°C temperaturbeständig und kraftstoffbeständig. Insofern eignet er sich sehr gut zur Herstellung schnell schaltender Magnetventile, wie sie bei der Dieseleinspritzung in Kraftfahrzeugmotoren benötigt werden.The soft-magnetic powder composite material according to the invention has the advantage over the prior art that it has a magnetic saturation polarization of more than 1.85 Tesla, in particular 1.90 Tesla to 2.05 Tesla, and that it has one over the prior art has significantly increased specific electrical resistance of more than 1 μΩm, in particular from 5 μΩm to 15 μΩ. As a rule, the specific electrical resistance is approx. 10 μΩm. In addition, it is advantageous that the soft magnetic powder composite material according to the invention has a bending strength of more than 120 MPa, measured on cylindrical samples. The edge breaking strength of components made from this material in the form of magnetic pots for injection valves is over 45 kN, and the soft magnetic powder composite obtained is also temperature-resistant and fuel-resistant up to at least 400 ° C. In this respect, it is very well suited for the production of fast-switching solenoid valves, as are required for diesel injection in motor vehicle engines.
Bei dem erfindungsgemäßen Verfahren zur Herstellung des weichmagnetischen Pulverwerkstoffes ist vorteilhaft, dass das Pressen durch Zusetzen eines Presshilfsmittels zu der Ausgangsmischung, beispielsweise ein Microwachs, erleichtert werden kann, und dass die Eigenschaften des erhaltenen Pulververbundwerkstoffes sehr einfach über die Gasatmosphäre und das Temperaturprogramm beim Entbindern bzw. der Wärmebehandlung eingestellt werden können.In the method according to the invention for producing the soft magnetic powder material, it is advantageous that the pressing can be facilitated by adding a pressing aid to the starting mixture, for example a micro wax, and that the properties of the powder composite material obtained are very simple via the gas atmosphere and the temperature program during debinding or the heat treatment can be adjusted.
Vorteilhafte Weiterbildungen der Erfindung ergeben sich aus den in den Unteransprüchen genannten Maßnahmen.Advantageous developments of the invention result from the measures mentioned in the subclaims.
So ist es besonders vorteilhaft, wenn das eingesetzte Weichferritpulver ein MnZn-Ferritpulver, ein NiZn-Ferritpulver o- der eine Mischung aus beiden Pulvern ist. Das eingesetzte Reineisenpulver, Eisenlegierungspulver oder das bevorzugt eingesetzte phosphatierte Eisenpulver weisen weiter vorteilhaft eine mittlere Korngröße der Pulverteilchen zwischen 30 μm und 150 μm auf, während die Korngröße des eingesetzten Weichferritpulvers demgegenüber vorteilhaft deutlich kleiner ist und im Mittel weniger als 20 μm beträgt. Bevorzugt beträgt die mittlere Korngröße der eingesetzten Weichferritpulverteilchen weniger als 5 μm, insbesondere weniger als 1 μm.It is particularly advantageous if the soft ferrite powder used is a MnZn ferrite powder, a NiZn ferrite powder or a mixture of both powders. The pure iron powder, iron alloy powder or the preferred phosphated iron powder used further advantageously have an average grain size of the powder particles between 30 μm and 150 μm, while the grain size of the one used In contrast, soft ferrite powder is advantageously significantly smaller and is less than 20 μm on average. The average grain size of the soft ferrite powder particles used is preferably less than 5 μm, in particular less than 1 μm.
Ausführungsbeispieleembodiments
Zur Herstellung des weichmagnetischen Pulververbundwerkstoffes geht man zunächst von einer Ausgangsmischung aus, die aus einem Reineisenpulver oder einem phosphatierten Eisenpulver und einem Weichferritpulver besteht. Alternativ zu dem Eisenpulver können auch Eisenlegierungspulver wie FeCr- Pulver oder FeCo-Pulver eingesetzt werden.To produce the soft magnetic powder composite material, one starts with a starting mixture consisting of a pure iron powder or a phosphated iron powder and a soft ferrite powder. As an alternative to the iron powder, iron alloy powders such as FeCr powder or FeCo powder can also be used.
Bevorzugt wird phosphatiertes Eisenpulver eingesetzt, da damit die besten elektrischen Eigenschaften des Pulververbundwerkstoffes erzielt werden.Phosphated iron powder is preferably used, since it achieves the best electrical properties of the powder composite.
Weiter kann der Ausgangsmischung auch ein Presshilfsmittel, wie ein Microwachs, zugesetzt sein, das im Laufe einer nachfolgenden Wärmebehandlung der Ausgangsmischung zur Herstellung des weichmagnetischen Pulververbundwerkstoffes wieder entfernt wird. Der Anteil des Presshilfsmittels in der Ausgangsmischung beträgt 0 Masse% bis maximal 0,8 Masse%. Abgesehen von dem Presshilfsmittel besteht die Ausgangsmischung aus mindestens 99,4 Massel eines Reineisenpulvers oder eines phosphatierten Eisenpulvers und 0,1 Masse% bis 0,6 Masse% eines Weichferritpulvers . Bevorzugt beträgt der Anteil des Reineisenpulvers oder des phosphatierten Eisenpulvers mehr als 99,5 Masse%, insbesondere 99,7 Masse% bis 99,8 Masse% . Der Anteil des Weichferritpulvers beträgt bevorzugt weniger als 0,5 Masse%, insbesondere 0,1 Masse% bis 0,3 Masse% . Bei dieser Berechnung der Zusammensetzung des erhaltenen weichmagnetischen Verbundwerkstoffes, die sich nach einem Mi- sehen, einem Verdichten, einem Entbindern und der Wärmebehandlung der zunächst hergestellten Ausgangsmischung einstellt, wurden unvermeidbare Verunreinigungen bzw. geringfügige Reste des zunächst zugesetzten Presshilfsmittels, die möglicherweise noch vorhanden sind, vernachlässigt.Furthermore, a pressing aid, such as a micro wax, can also be added to the starting mixture, which is removed again in the course of a subsequent heat treatment of the starting mixture in order to produce the soft magnetic powder composite. The proportion of the pressing aid in the starting mixture is 0% by mass to a maximum of 0.8% by mass. Apart from the pressing aid, the starting mixture consists of at least 99.4 pounds of pure iron powder or a phosphated iron powder and 0.1 mass% to 0.6 mass% of a soft ferrite powder. The proportion of pure iron powder or of the phosphated iron powder is preferably more than 99.5% by mass, in particular 99.7% by mass to 99.8% by mass. The proportion of the soft ferrite powder is preferably less than 0.5% by mass, in particular 0.1% by mass to 0.3% by mass. This calculation of the composition of the soft magnetic composite material obtained, which after a see, compression, debinding and heat treatment of the initial mixture initially produced, unavoidable impurities or minor residues of the initially added pressing aid, which may still be present, have been neglected.
Das eingesetzte Weichferritpulver ist bevorzugt ein Mangan- Zink-Ferrit (MnZnOFe203) oder ein Nickel-Zink-Ferrit (NiZnO- Fe203) oder eine Mischung aus beiden Pulvern. Bevorzugt wird phosphatiertes Eisenpulver oder phosphatiertes Reineisenpulver und eines dieser beiden weichferritischen Pulver eingesetzt .The soft ferrite powder used is preferably a manganese-zinc ferrite (MnZnOFe 2 0 3 ) or a nickel-zinc ferrite (NiZnO-Fe 2 0 3 ) or a mixture of both powders. Phosphated iron powder or phosphated pure iron powder and one of these two soft ferritic powders are preferably used.
Das Reineisenpulver oder das phosphatierte Eisenpulver weist eine mittlere Korngröße der Pulverteilchen von 50 μm bis 100 μm auf. Die Korngröße des eingesetzten weichferritischen Pulvers liegt bevorzugt deutlich unter 20 μm, vorzugsweise unter 5 μm. Beispielsweise liegt sie im Bereich zwischen 0,5 μm bis 2 μm, insbesondere bei 1 μm.The pure iron powder or the phosphated iron powder has an average particle size of the powder particles of 50 μm to 100 μm. The grain size of the soft ferritic powder used is preferably well below 20 μm, preferably below 5 μm. For example, it is in the range between 0.5 μm to 2 μm, in particular 1 μm.
Im Übrigen sei noch betont, dass bei der Zusammensetzung der Ausgangsmischung, die im Wesentlichen aus dem Reineisenpulver oder dem phosphatierten Eisenpulver und dem Weichferritpulver besteht, je nach beabsichtigter Verwendung des erhaltenen Werkstoffes über eine Variation der Zusammensetzung des Werkstoffes einerseits mehr Gewicht auf eine möglichst hohe magnetische Sättigungspolarisation und eine möglichst hohe magnetische Permeabilität, d.h. f a-»- größer 800, oder andererseits mehr Gewicht auf einen möglichst hohen spezifischen elektrischen Widerstand gelegt werden kann.In addition, it should be emphasized that the composition of the starting mixture, which essentially consists of pure iron powder or the phosphated iron powder and the soft ferrite powder, depending on the intended use of the material obtained, on the one hand, by varying the composition of the material, adding more weight to the highest possible magnetic Saturation polarization and the highest possible magnetic permeability, ie f a -> - greater than 800, or on the other hand more weight can be placed on the highest possible specific electrical resistance.
Die vorstehend erläuterten Pulver werden zunächst wie erläutert in Form einer Ausgangsmischung bereitgestellt, diese wird vermischt und anschließend mit Hilfe einer Presse unter erhöhtem Druck verdichtet und in die gewünschte Form ge- bracht. Anschließend werden die derart hergestellten Grünkörper in einem Ofen in einer Inertgasatmosphäre, beispielsweise einer Stickstoffatmosphäre, oder einer sauerstoffhal- tigen Gasatmosphäre entbindert. Dazu wird die verdichtete Ausgangsmischung in dem Ofen auf eine Temperatur von 400°C bis 500°C aufgeheizt und dort über eine Zeitdauer von 10 Minuten bis 1 Stunde gehalten. Die Temperatur beim Entbindern hängt vor allem von dem eingesetzten Presshilfsmittel, d.h. dem verwendeten Microwachs, ab. Insofern kann sie auch unterhalb den erläuterten 400°C, beispielsweise im Bereich von 220°C bis 300°C liegen.The powders explained above are first prepared as explained in the form of a starting mixture, this is mixed and then compressed with the aid of a press under increased pressure and shaped into the desired shape. introduced. The green bodies produced in this way are then debindered in an oven in an inert gas atmosphere, for example a nitrogen atmosphere, or in an oxygen-containing gas atmosphere. For this purpose, the compressed starting mixture is heated in the oven to a temperature of 400 ° C to 500 ° C and held there for a period of 10 minutes to 1 hour. The temperature during debinding depends primarily on the pressing aid used, ie the micro wax used. In this respect, it can also be below the 400 ° C. explained, for example in the range from 220 ° C. to 300 ° C.
Nach dem Entbindern erfolgt eine weitere Wärmebehandlung der entbinderten, verdichteten Ausgangsmischung in einer oxidie- renden Gasatmosphäre bei einer Temperatur von 410°C bis 500°C in einem Ofen. Dabei wird der Pressung in dem Ofen auf diese Temperatur aufgeheizt und dort über eine Zeitdauer von 20 Minuten bis 400 Minuten, beispielsweise 200 Minuten, gehalten. Die Gasatmosphäre in dem Ofen ist beispielsweise Luft.After debinding, the debindered, compressed starting mixture is subjected to a further heat treatment in an oxidizing gas atmosphere at a temperature of 410 ° C. to 500 ° C. in an oven. The pressure in the oven is heated to this temperature and held there for a period of 20 minutes to 400 minutes, for example 200 minutes. The gas atmosphere in the furnace is, for example, air.
Nach Abschluss dieses Verfahrens wird ein weichmagnetischer Pulververbundwerkstoff erhalten, bei dem das eingesetzte Weichferritpulver zumindest weitgehend als Korngrenzenphase vorliegt, d.h. die weichferritischen Pulverteilchen umgeben die in dem Pulververbundwerkstoff eingesetzten Eisenpulverteilchen.After completion of this process, a soft magnetic powder composite material is obtained in which the soft ferrite powder used is at least largely present as a grain boundary phase, i.e. the soft ferritic powder particles surround the iron powder particles used in the powder composite.
Das im Laufe des Herstellungsverfahrens eingesetzte Presshilfsmittel erleichtert die Verdichtung und Formgebung der Ausgangsmischung beim Pressen. Andererseits sollte das Presshilfsmittel beim Entbindern wieder vollständig entfernt bzw. verdampft werden, so dass es keinen direkten Einfluss auf die erreichbaren Materialkennwerte des erhaltenen weichmagnetische Pulververbundwerkstoffes hat. Dies wird vor al- lem durch Verwendung von Microwachs als Presshilfsmittel erreicht.The pressing aid used in the course of the manufacturing process facilitates the compression and shaping of the starting mixture during pressing. On the other hand, the pressing aid should be completely removed or evaporated again during debinding, so that it has no direct influence on the achievable material characteristics of the soft magnetic powder composite material obtained. This is especially lem achieved by using micro wax as a pressing aid.
Das Verdichten der Ausgangsmischung in der Matrize unter erhöhtem Druck erfolgt bevorzugt durch uniaxiales Pressen bei einem Druck von bevorzugt 500 MPa bis 1000 MPa.The starting mixture is compacted in the die under increased pressure, preferably by uniaxial pressing at a pressure of preferably 500 MPa to 1000 MPa.
Abschließend sei noch erwähnt, dass mit dem erfindungsgemäßen weichmagnetische Pulververbundwerkstoff hergestellte Magnetventile bei typischen Einsatzbedingungen in der Diesel-Einspritzung von Kraftfahrzeugen uneingeschränkt treib- stoff- und temperaturbeständig sind. Weiter weisen sie eine sehr gute mechanische Belastbarkeit sowohl hinsichtlich Biegefestigkeit wie auch Kantenbruchfestigkeit auf. Finally, it should also be mentioned that solenoid valves produced with the soft magnetic powder composite material according to the invention are unrestrictedly resistant to fuel and temperature under typical operating conditions in the diesel injection of motor vehicles. They also have a very good mechanical strength, both in terms of bending strength and edge breaking strength.
Claims
Priority Applications (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP03704253A EP1514282B1 (en) | 2002-06-06 | 2003-01-27 | Soft magnetic powder composite material, method for the production thereof and use of the same |
| JP2004512146A JP2005536036A (en) | 2002-06-06 | 2003-01-27 | Soft magnetic powder composite material, production method thereof and use thereof |
| DE50311421T DE50311421D1 (en) | 2002-06-06 | 2003-01-27 | SOFT MAGNETIC POWDER COMPOSITE MATERIAL; METHOD FOR THE PRODUCTION THEREOF AND ITS USE |
| US10/515,738 US7686894B2 (en) | 2002-06-06 | 2003-01-27 | Magnetically soft powder composite material, method for manufacturing same, and its use |
| AU2003206641A AU2003206641A1 (en) | 2002-06-06 | 2003-01-27 | Soft magnetic powder composite material, method for the production thereof and use of the same |
| AT03704253T ATE429020T1 (en) | 2002-06-06 | 2003-01-27 | SOFT MAGNETIC POWDER COMPOSITE; METHOD FOR THE PRODUCTION AND USE OF IT |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE10225154A DE10225154B4 (en) | 2002-06-06 | 2002-06-06 | Soft magnetic powder composite, process for its preparation and its use |
| DE10225154.1 | 2002-06-06 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003105161A1 true WO2003105161A1 (en) | 2003-12-18 |
Family
ID=29723091
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/DE2003/000211 Ceased WO2003105161A1 (en) | 2002-06-06 | 2003-01-27 | Soft magnetic powder composite material, method for the production thereof and use of the same |
Country Status (8)
| Country | Link |
|---|---|
| US (1) | US7686894B2 (en) |
| EP (1) | EP1514282B1 (en) |
| JP (1) | JP2005536036A (en) |
| CN (1) | CN1331169C (en) |
| AT (1) | ATE429020T1 (en) |
| AU (1) | AU2003206641A1 (en) |
| DE (2) | DE10225154B4 (en) |
| WO (1) | WO2003105161A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100380537C (en) * | 2005-05-27 | 2008-04-09 | 罗计添 | Soft-magnetic composite material and process for making magnetic conduction component by using same |
| EP3354437A1 (en) * | 2017-01-25 | 2018-08-01 | Continental Automotive GmbH | Electromagnetic switching valve and high-pressure fuel pump |
Families Citing this family (21)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100594565C (en) * | 2008-01-25 | 2010-03-17 | 华中科技大学 | Composite material and preparation method of ferrite nanoparticles embedded in antiferromagnetic oxide matrix |
| CN101777407B (en) * | 2010-03-26 | 2012-12-26 | 北京科源科金属材料有限公司 | Method for improving magnetic permeability and consumption of amorphous core and composite core prepared by same |
| CN102528024B (en) * | 2012-01-20 | 2013-06-26 | 钢铁研究总院 | A kind of preparation method of insulating iron powder for soft magnetic composite material |
| CN103664159A (en) * | 2012-09-26 | 2014-03-26 | 比亚迪股份有限公司 | Nickel zinc ferrite soft magnetic material and preparation method thereof |
| TWI518713B (en) * | 2012-12-06 | 2016-01-21 | China Steel Corp | Soft magnetic powder and its making method and composite material sheet body which can suppress electromagnetic interference |
| DE102013200229B4 (en) | 2013-01-10 | 2024-06-06 | Robert Bosch Gmbh | Process for producing a soft magnetic composite material |
| DE102013215520A1 (en) | 2013-08-07 | 2015-02-12 | Robert Bosch Gmbh | Soft magnetic metal powder composite material and method for producing such |
| CN103426584B (en) * | 2013-09-11 | 2016-04-13 | 中国计量学院 | A kind of ferrite composite magnetic powder core and preparation method thereof |
| US20160307679A1 (en) * | 2013-12-26 | 2016-10-20 | Drexel University | Soft Magnetic Composites for Electric Motors |
| CN104332266A (en) * | 2014-10-30 | 2015-02-04 | 安徽首文高新材料有限公司 | Manufacturing method of high temperature resistant iron powder core |
| DE102015209970A1 (en) | 2015-05-29 | 2016-12-01 | Robert Bosch Gmbh | Soft magnetic powder composite material and process for its preparation |
| CN105565392B (en) * | 2015-12-23 | 2017-07-14 | 苏州冠达磁业有限公司 | A kind of high magnetic permeability nickel zinc iron soft magnetic bodies and preparation method thereof |
| JP6459986B2 (en) * | 2016-01-08 | 2019-01-30 | 株式会社村田製作所 | Metal magnetic powder-containing sheet, inductor manufacturing method, and inductor |
| KR102311667B1 (en) | 2017-07-26 | 2021-10-13 | 현대자동차주식회사 | PRODUCTION METHOD FOR MAGNETIC SUBSTANCE USING Fe-Si SOFT MAGNETIC POWDER |
| CN107799261A (en) * | 2017-10-31 | 2018-03-13 | 桂林市漓江机电制造有限公司 | A kind of soft magnetism composite material and its manufacture method |
| CN107818856A (en) * | 2017-10-31 | 2018-03-20 | 桂林市漓江机电制造有限公司 | A kind of soft magnetic powder metallurgical material and its manufacture method |
| CN107818855A (en) * | 2017-10-31 | 2018-03-20 | 桂林市漓江机电制造有限公司 | A kind of fine grain soft magnetism composite material and its manufacture method |
| CN111243813B (en) * | 2020-03-12 | 2021-10-15 | 钢铁研究总院 | High resistivity NdFeB permanent magnet alloy and preparation method thereof |
| EP3937347A1 (en) * | 2020-07-08 | 2022-01-12 | Siemens Aktiengesellschaft | Material layer for a laminated core of an electric machine |
| KR20220167986A (en) | 2021-06-15 | 2022-12-22 | 현대자동차주식회사 | Apparatus for manufacturing iron-based mixed powder and Method for manufacturing iron-based mixed powder |
| CN113658768A (en) * | 2021-08-27 | 2021-11-16 | 西安交通大学 | FeSiAl/MnZn ferrite soft magnetic composite magnetic powder core with stable magnetic conductivity and low loss and preparation method thereof |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5391397A (en) * | 1977-01-21 | 1978-08-11 | Hitachi Ltd | Material with high permeability |
| JPS6413705A (en) * | 1987-07-08 | 1989-01-18 | Matsushita Electric Industrial Co Ltd | Compound magnetic material of high flux density |
| EP0406580A1 (en) * | 1989-06-09 | 1991-01-09 | Matsushita Electric Industrial Co., Ltd. | A composite material and a method for producing the same |
| US5982073A (en) * | 1997-12-16 | 1999-11-09 | Materials Innovation, Inc. | Low core loss, well-bonded soft magnetic parts |
| DE19960095A1 (en) * | 1999-12-14 | 2001-07-05 | Bosch Gmbh Robert | Sintered soft magnetic composite and method for its production |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR984544A (en) * | 1949-02-11 | 1951-07-06 | Telecommunications Sa | Compressed magnetic powder core |
| GB805710A (en) | 1955-05-31 | 1958-12-10 | Siemens Ag | Improvements in or relating to magnetically soft sintered bodies |
| GB805110A (en) * | 1956-05-22 | 1958-11-26 | Distillers Co Yeast Ltd | Process for the oxidation of paraffins |
| JPH03180434A (en) | 1989-12-09 | 1991-08-06 | Fuji Elelctrochem Co Ltd | Manufacture of cermet type ferrite |
| JPH04352403A (en) | 1991-05-30 | 1992-12-07 | Tokin Corp | Composite type dust core |
| JPH05251224A (en) * | 1992-03-09 | 1993-09-28 | Sony Corp | Composite magnetic material |
| JPH05267036A (en) * | 1992-03-23 | 1993-10-15 | Sony Corp | Composite magnetic material |
| JP3180434B2 (en) | 1992-04-28 | 2001-06-25 | ダイキン工業株式会社 | Fin-tube heat exchanger |
| JPH06236808A (en) * | 1993-02-10 | 1994-08-23 | Kawasaki Steel Corp | Composite magnetic material and its manufacture |
| JPH09134522A (en) * | 1995-11-08 | 1997-05-20 | Kao Corp | Magnetic recording media |
| US5796018A (en) * | 1997-01-29 | 1998-08-18 | Procedyne Corp. | Process for coating iron particles with phosphorus and forming compacted articles |
| JPH111702A (en) * | 1997-06-11 | 1999-01-06 | Kawasaki Steel Corp | Method for producing iron-based metal-ferrite oxide composite powder |
| CN100392944C (en) * | 1997-10-17 | 2008-06-04 | 精工爱普生株式会社 | Laminated core for motor, method for manufacturing laminated core for motor, and ink jet recording apparatus |
| DE10031923A1 (en) * | 2000-06-30 | 2002-01-17 | Bosch Gmbh Robert | Soft magnetic material with a heterogeneous structure and process for its production |
| JP4352403B2 (en) | 2004-09-14 | 2009-10-28 | 横河電機株式会社 | XY stage |
-
2002
- 2002-06-06 DE DE10225154A patent/DE10225154B4/en not_active Expired - Fee Related
-
2003
- 2003-01-27 US US10/515,738 patent/US7686894B2/en not_active Expired - Fee Related
- 2003-01-27 AT AT03704253T patent/ATE429020T1/en not_active IP Right Cessation
- 2003-01-27 JP JP2004512146A patent/JP2005536036A/en active Pending
- 2003-01-27 CN CNB038119706A patent/CN1331169C/en not_active Expired - Fee Related
- 2003-01-27 AU AU2003206641A patent/AU2003206641A1/en not_active Abandoned
- 2003-01-27 EP EP03704253A patent/EP1514282B1/en not_active Expired - Lifetime
- 2003-01-27 WO PCT/DE2003/000211 patent/WO2003105161A1/en not_active Ceased
- 2003-01-27 DE DE50311421T patent/DE50311421D1/en not_active Expired - Lifetime
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5391397A (en) * | 1977-01-21 | 1978-08-11 | Hitachi Ltd | Material with high permeability |
| JPS6413705A (en) * | 1987-07-08 | 1989-01-18 | Matsushita Electric Industrial Co Ltd | Compound magnetic material of high flux density |
| EP0406580A1 (en) * | 1989-06-09 | 1991-01-09 | Matsushita Electric Industrial Co., Ltd. | A composite material and a method for producing the same |
| US5982073A (en) * | 1997-12-16 | 1999-11-09 | Materials Innovation, Inc. | Low core loss, well-bonded soft magnetic parts |
| DE19960095A1 (en) * | 1999-12-14 | 2001-07-05 | Bosch Gmbh Robert | Sintered soft magnetic composite and method for its production |
Non-Patent Citations (2)
| Title |
|---|
| DATABASE WPI Section Ch Week 197837, Derwent World Patents Index; Class L03, AN 1978-66244A, XP002242160 * |
| PATENT ABSTRACTS OF JAPAN vol. 013, no. 192 (E - 753) 9 May 1989 (1989-05-09) * |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN100380537C (en) * | 2005-05-27 | 2008-04-09 | 罗计添 | Soft-magnetic composite material and process for making magnetic conduction component by using same |
| EP3354437A1 (en) * | 2017-01-25 | 2018-08-01 | Continental Automotive GmbH | Electromagnetic switching valve and high-pressure fuel pump |
Also Published As
| Publication number | Publication date |
|---|---|
| AU2003206641A1 (en) | 2003-12-22 |
| DE10225154A1 (en) | 2004-01-15 |
| CN1331169C (en) | 2007-08-08 |
| DE10225154B4 (en) | 2012-06-06 |
| JP2005536036A (en) | 2005-11-24 |
| US7686894B2 (en) | 2010-03-30 |
| EP1514282A1 (en) | 2005-03-16 |
| US20050217759A1 (en) | 2005-10-06 |
| ATE429020T1 (en) | 2009-05-15 |
| CN1656575A (en) | 2005-08-17 |
| DE50311421D1 (en) | 2009-05-28 |
| EP1514282B1 (en) | 2009-04-15 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| DE10225154B4 (en) | Soft magnetic powder composite, process for its preparation and its use | |
| DE69821278T2 (en) | Magnetic core and manufacturing process | |
| DE10314564B4 (en) | Soft magnetic powder material, soft magnetic green compact and manufacturing method for a soft magnetic green compact | |
| DE102005036858A1 (en) | Process for producing a soft magnetic material | |
| DE112016006051T5 (en) | Ground core powder, method of making same, ground core and method of making the ground core | |
| DE102004055694A1 (en) | Method for producing a soft magnetic powder material | |
| EP0931322B1 (en) | Soft magnetic, deformable composite material and process for producing the same | |
| EP1166290A1 (en) | Weakly-magnetic sintered composite-material and a method for production thereof | |
| DE112013003539T5 (en) | Hard particles for incorporation into sintered alloy and wear-resistant sintered iron-based alloy and method of production thereof | |
| EP0470475A2 (en) | Method for the preparation of a body from anisotropic magnetic material based on the Sm-Fe-N substance system | |
| DE102006027851B3 (en) | Sinter hardening powder for making granulated powder for use in manufacture of sintered compact, comprises iron as its primary composition, carbon, nickel, chromium, and molybdenum | |
| WO2011153573A2 (en) | Component having reduced metal adhesion | |
| DE10106172A1 (en) | Process for producing a molded part from a soft magnetic composite material | |
| WO2001022439A1 (en) | Soft magnetic material and method for producing same | |
| DE2122977A1 (en) | Sintered iron - silicon switching magnet - having superior mech strength - prepn | |
| DE102006032520B4 (en) | Method for producing magnetic cores, magnetic core and inductive component with a magnetic core | |
| EP2376245A1 (en) | Pre-product for the production of sintered metallic components, a method for producing the pre-product and the production of components | |
| WO2014000916A1 (en) | Soft-magnetic component and method for the production thereof | |
| EP1148520B1 (en) | Soft magnetic material and its production process | |
| WO2017080935A1 (en) | Method for the production of a magnetic material, and electric machine | |
| AT511919B1 (en) | METHOD FOR PRODUCING AN SINTER COMPONENT | |
| DE2807602C2 (en) | Powder mixture for soft magnetic sintered bodies | |
| DE102012216052A1 (en) | Sintered pressing part and method for producing such | |
| DE102015206396A1 (en) | Method for producing a composite component | |
| DE102013200229B4 (en) | Process for producing a soft magnetic composite material |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| AK | Designated states |
Kind code of ref document: A1 Designated state(s): AU BR CA CN CZ HU ID IN JP KR MX NO NZ PL RU SG SK US ZA |
|
| AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AT BE BG CH CY CZ DE DK EE ES FI FR GB GR HU IE IT LU MC NL PT SE SI SK TR |
|
| DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| WWE | Wipo information: entry into national phase |
Ref document number: 2003704253 Country of ref document: EP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 20038119706 Country of ref document: CN |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 2004512146 Country of ref document: JP |
|
| WWP | Wipo information: published in national office |
Ref document number: 2003704253 Country of ref document: EP |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 10515738 Country of ref document: US |