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WO2003012257A1 - Machine stirling mettant en application un systeme planetaire double action - Google Patents

Machine stirling mettant en application un systeme planetaire double action Download PDF

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Publication number
WO2003012257A1
WO2003012257A1 PCT/US2002/023966 US0223966W WO03012257A1 WO 2003012257 A1 WO2003012257 A1 WO 2003012257A1 US 0223966 W US0223966 W US 0223966W WO 03012257 A1 WO03012257 A1 WO 03012257A1
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WIPO (PCT)
Prior art keywords
rotary machines
gas
chamber
stirling
rotary
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Ceased
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PCT/US2002/023966
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English (en)
Inventor
David B. Manner
Kevin R. Kirtley
Brooke Schumm, Iii
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Individual
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Individual
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Publication of WO2003012257A1 publication Critical patent/WO2003012257A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C1/00—Rotary-piston machines or engines
    • F01C1/22—Rotary-piston machines or engines of internal-axis type with equidirectional movement of co-operating members at the points of engagement, or with one of the co-operating members being stationary, the inner member having more teeth or tooth- equivalents than the outer member
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01—MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01C—ROTARY-PISTON OR OSCILLATING-PISTON MACHINES OR ENGINES
    • F01C21/00—Component parts, details or accessories not provided for in groups F01C1/00 - F01C20/00
    • F01C21/08—Rotary pistons
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G1/00—Hot gas positive-displacement engine plants
    • F02G1/04—Hot gas positive-displacement engine plants of closed-cycle type
    • F02G1/043—Hot gas positive-displacement engine plants of closed-cycle type the engine being operated by expansion and contraction of a mass of working gas which is heated and cooled in one of a plurality of constantly communicating expansible chambers, e.g. Stirling cycle type engines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B53/00—Internal-combustion aspects of rotary-piston or oscillating-piston engines
    • F02B2053/005—Wankel engines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02B—INTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B53/00—Internal-combustion aspects of rotary-piston or oscillating-piston engines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G2244/00—Machines having two pistons
    • F02G2244/50—Double acting piston machines
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G2250/00—Special cycles or special engines
    • F02G2250/03—Brayton cycles
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02G—HOT GAS OR COMBUSTION-PRODUCT POSITIVE-DISPLACEMENT ENGINE PLANTS; USE OF WASTE HEAT OF COMBUSTION ENGINES; NOT OTHERWISE PROVIDED FOR
    • F02G2270/00—Constructional features
    • F02G2270/10—Rotary pistons
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C2240/00—Components
    • F04C2240/20—Rotors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02T—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00—Road transport of goods or passengers
    • Y02T10/10—Internal combustion engine [ICE] based vehicles
    • Y02T10/12—Improving ICE efficiencies

Definitions

  • This invention relates to Stirling cycle heat engines using planetary rotary pumps. Specifically, the invention relates to engines which deliver shaft work when heat is applied and those that act as heat pumps, including refrigerators, when shaft work is applied.
  • the present invention employs a double-acting planetary pump for use in a unidirectional flow, i.e., not reversing, Stirling machine.
  • the planetary pump employed uses apertures formed through the rotor that allows high volumetric efficiency and independent operation of each working chamber. Together with zero clearance self-lubricating seals, in tandem as a hot rotor and a cold rotor, these planetary pumps provide a compact means to provide the isothermal expansion and compression and the constant volume movement through a regenerator that yields an efficient Stirling cycle machine. The cycle is further enhanced by adding topping and bottoming cycles to expand the available work from the machine.
  • the preferred embodiment utilizes the double-acting planetary pump described in U.S. Prov. Appl. S/N 60/308,413 filed July 27, 2001, published in March, 2002 as the prime motivator of working fluid for a Stirling machine.
  • the machine acts as an engine.
  • the machine acts as a refrigerator but the invention is not limited to these two types of devices.
  • the preferred embodiment uses two planetary rotary machines (generally referred to as (“rotary machines") for use as pumps and expanders but an integral number of 2 can easily be employed.
  • rotary machines generally referred to as
  • the basic two machine system is shown in Figure 6 and the corresponding engine cycle it embodies is shown in Figure 7. Description of the Related Art
  • the Stirling cycle is the only practical thermodynamic cycle capable of achieving the ideal thermodynamic efficiency of a heat engine, the Carnot efficiency.
  • the Stirling cycle is composed of an isothermal expansion, which provides the work output, followed by a cooling by heat extraction in a regenerator, followed by an isothermal compression, which requires work input, followed by a heating using heat from the regenerator.
  • the Stirling cycle is often referred to as an external combustion engine in that ignition of the fuel and the generation of heat is in a controlled environment outside of the piston or planetary rotor that extracts the work. To the extent efficient combustion can be achieved, internal combustion engines require perfect timing of mechanical components.
  • the Stirling engine typically uses an external combustion chamber to completely control the combustion process.
  • the result is a low emissions, low noise, multi-fuel, high efficiency power plant.
  • research into creating a viable Stirling engine has been extensive.
  • a vast array of prior art exists in using linear piston machines to provide the expansion and compression phases of the Stirling cycle.
  • the present invention uses planetary rotary machines for the expansion and compression phases and so avoids the complicated rhombic drives and swash plates typically employed to convert the linear motion of the pistons to rotational motion and create the volume dwell necessary in some implementations of the Stirling Cycle.
  • Wahnschaffe, et al. (1974 3,800,526) created a Stirling engine using a single planetary rotary machine to move the working fluid back and forth through a cooler-regenerator-heater arrangement and extract work from the hot expansion phase.
  • the unique element of their machine is that it maintains the reciprocating fluid motion seen in linear piston machines but without a separate displacer.
  • Juge (1975 3,869,863) utilized the classic Wankel planetary rotary machine in an external combustion (non-Stirling) engine but in an effort to achieve double- action, where each lobe of a two-lobe pump acts independently, Juge's pumps suffer from very poor volumetric efficiency because the intake and exhaust ports to the compression and expansion chambers can not be set at optimum positions due to geometric constraints exactly like Maillard's (GB Patent 583,035 1947) original double-action rotary pump.
  • Whitestone, U.S. Pat. 3,998,054, 1976 used a planetary rotary pump and envisioned its use in a Stirling engine.
  • Another of the touchstones for this invention is the motion of the Wankel type engine.
  • a planetary motion machine which one inventor characterized as: "a rotating piston arrangement where a motor is guided by a gear mechanism meshing with a toothed reaction wheel in such a way that the rotor can move into or out of one or more consecutively following work chambers which accommodate rotor and are in a stationary casing."
  • the preferred embodiment utilizes the double-acting planetary pump described in U.S. Prov. Appl. S/N 60/308,413 filed July 27, 2001, published in March, 2002 as the prime motivator of working fluid for a Stirling machine.
  • Said provisional application is adopted by reference into this application and an understanding and appreciation of the workings and operation of the double acting planetary pump in Serial Number 60/308,413, is important to an understanding of the contemplated machines using Stirling cycles.
  • a planetary motion machine offers the benefit of fewer moving parts than a typical machine using cyclical motion, valves, or conversion from rotary to linear motion or vice versa to exert or receive pressure.
  • a planetary motion machine may be a pump (that is taking in a fluid stream and compressing it to be exhausted at higher pressure), or a turbine (utilizing pressure to drive a rotor circularly to a lower pressure exhaust, and generating rotary mechanical power in a rotating shaft).
  • a planetary motion machine has less eccentric motion than a typical straight piston machine. It has fewer moving parts in part because the machine is inherently a rotary machine and need not convert linear motion to rotary motion.
  • the present invention employs the double-acting planetary pump for use in a unidirectional flow, i.e., not reversing, Stirling machine.
  • the planetary pump or planetary rotary machine employed uses apertures formed through the rotor that allows high volumetric efficiency and independent operation of each working chamber.
  • these planetary pumps provide a compact means to provide the isothermal expansion and compression and the constant volume movement through a regenerator that yields an efficient Stirling cycle machine.
  • the cycle is further enhanced by adding topping and bottoming cycles to expand the available work from the machine.
  • the preferred embodiment uses two planetary pumps for use as pumps and expanders but an integral number of 2 can easily be employed.
  • the basic two pump system is shown in Figure 6 and the corresponding engine cycle it embodies is shown in Figure 7.
  • a classic planetary motion machine is illustrated in Figure 2.
  • the peanut shape is called a peritrochoid in mathematics.
  • the rotor looks like an equilateral triangle with symmetric bulged sides. In essence, the rotor, to use a layperson's description, rolls around in the inside of the peanut with each apex in contact with the peanut.
  • an engine If an engine is placed on the drive shaft of the planetary machine, it will cause the rotor to spin, and the action of an alternating increase and decrease in volumes of the working chambers in combination with alternate occlusion and exposure to intake and exhaust ports will cause fluid to be pumped.
  • pressurized fluid is allowed into a chamber to force the rotor to turn, then the drive shaft will be forced to rotate and will produce mechanical power at the shaft.
  • pressurized fluid is allowed into a chamber to force the rotor to turn, by changing the position of the intake and exhaust ports for a different chamber, that different chamber can be used to compress fluid, effectively permitting the rotary machine to be a compressor and turbine simultaneously.
  • the fluid can be liquid or gas or a combination.
  • the machine in the present invention is a double pumping or double action planetary machine, meaning that for each planetary cycle, the machine can have one chamber perform a function of compression/exhaust or intake/expansion, while another chamber performs another function of either compression/exhaust or intake/expansion, and therefore the cycle of at least one chamber consists of a) two motions of intake/compression/exhaust, b) two motions of intake/expansion exhaust or c) one action of each of intake/compression/exhaust and intake/expansion/exhaust.
  • the advantage of the present invention is that a working chamber is nearly totally evacuated from a maximum volume.
  • Whitestone particularly as the geometry of his proposed rotor veered away from the three lobed rotor in a square cavity in Figure 2, Whitestone's invention faces one of two efficiency difficulties.
  • Whitestone's porting shown in Whitestone '054 Figure 9a, which is the identical rotor position to Whitestone '054 subfigure CF of Figure 13, particularly for a solid rotor which eliminates volume 25f of Figure 9E, shows the traditional geometric difficulty faced by Maillard, United Kingdom (British) Pat. No. 583,035 issued 2 Jan 1947, and prior art rotary pumps of either a) maximizing intake volume for the beginning of compression, but also enlarging the volume being compressed at time of exhaust, as in Whitestone '054, or b) lessening intake volume for the beginning of volume, and lessening the volume being compressed at time of exhaust.
  • An example of the latter is Maillard UK Pat. 583,035 and Juge, U.S. Pat.
  • Apex seals may be kept in close contact with a roughly orthogonal surface using centrifugal force as seen in Kaatz, 3,191,852, June 29, 1965, and Bishop, U.S. Pat. 5,181,844, Jan. 26, 1993, U.S. Pat. 4,820,140, or using a technique of feeding pressured air in behind the vanes as seen in Smart et al, U.S. Pat. 4,804,313, Feb. 14, 1989. Springs can also be used.
  • Optimum self-lubricating composites can be seen in any number of patents using polytetraflouroethylene (PTFE), or better yet using carbon fiber reinforced polyetheretherketone (PEEK), particularly continuous carbon fiber reinforced PEEK.
  • Other materials usable as self- lubricating materials are set out in Davies et al, 5,750,620, May 12, 1998.
  • continuous carbon fiber reinforced PEEK is focused on polyetheretherketone, and a close material cousin PEKK, polyetherketoneketone, but the term includes a compound selected from the group of polyaromatic compounds having amorphous crystal structure corresponding in intermolecular distance to the intermolecular distance of continuous carbon graphite crystal structure such that upon melting of said polyaromatic compound having amorphous crystal structure in the presence of continuous fiber carbon graphite, said combination results in carbon crystal lattice reinforcement of said polyaromatic compound.
  • This invention has three major features yielding improved performance.
  • one of the chronic problems of Stirling machines relates to edge effects.
  • the invention proposes to use volumetric matching of chambers to optimize efficiency in the constant temperature and constant volume phases of the Stirling cycle. Work is extracted and heat inserted (while preserving constant temperature by expansion) only in the constant temperature phases.
  • the invention can be a pump when an engine or other rotating device is connected to the machine and causes the rotor to rotate, forcing fluid through the parts of the machine.
  • the invention may be a turbine when pressurized fluid drives the machine, or an engine when combustible mixture is ignited in the working chambers.
  • the invention will be described in terms of a pump, understanding the claims are not limited to a pump and that if, a pressure differential between the intake and exhaust side of the pump exists, the machine will function as a turbine.
  • FIG. 1 A generic rotor with the features of the present invention utilized as a pump is presented in FIG. 1.
  • the letter “A” denominates the depiction of the aperture through the rotor with its entrance on the rotor face "B,” and the aperture's exit on the rotor side opposite to the point indicated by the letter “D” in this embodiment of the invention.
  • the letter “C” indicates the journal bearing hole into which an eccentric drive shaft (normally made eccentric by a cam) is placed which provides power to the rotor.
  • the letter “E” is the annular timing gear which meshes with a stationary sun gear attached to a side plate and guarantees the planetary motion within the peritrochoid.
  • FIG. 2 illustrates the locations of the typical intake ports and exhaust ports within the peritrochoid shape.
  • the intake ports must at least intermittently be within the outer bounds of the trace of the rotor face, and at least intermittently outside the interior trace of the rotor face.
  • the exhaust ports are always within the inner bounds of the trace of the rotor face, and the exhaust duct through the rotor face is intermittently exposed to the exhaust ports in this embodiment.
  • FIG. 3 displays four positions of the rotor with the intake and exhaust ports and the manifold of apertures (three) overlaid.
  • working volume A which is defined by the housing and rotor face A, is beginning the intake stroke as the intake port I is just starting to be uncovered.
  • the exhaust duct adjacent to the rotor face corresponding to working volume A is not juxtaposed to the exhaust port so as working volume A expands, fluid will be admitted at the ambient pressure at the intake port.
  • working volume B is in the midst of a compression and exhaust stroke as a clear path exists from volume B to the exhaust port E via the aperture and duct through the rotor.
  • Volumes A and B are sealed from each other by a zero clearance apex seal and the rotor being placed sealingly adjacent to the side plate of the pump. Also, volume C is completing its intake stroke as the working volume is near maximum and intake port I is beginning to be occluded as the rotor side slides over it.
  • working volume A is midway through its intake stroke.
  • the working volume B is completing its compression and exhaust stroke.
  • Working volume C is just beginning its compression stroke with the exhaust port just beginning to be exposed to the exhaust duct through the rotor.
  • working volume A is near maximum volume and the intake port is now blocked by the rotor side.
  • Working volume B is still expanding and the rotor side has just begun to close off the intake port adjacent to rotor face adjacent to working volume B while working volume C is nearing its minimum volume point.
  • the invention allows the designer to guarantee that the exhaust port is not open while the intake port is open so timing can be completely optimized for maximum performance.
  • working volume A is midway through its compression and exhaust stroke.
  • the intake port is almost occluded by the rotor side as to working volume B while the exhaust port is not yet exposed to working chamber B.
  • the rotor side adjacent to working volume C is just uncovering the intake port and the expanding volume admits air from the intake volute.
  • FIG. 5 shows a cross section along the line of the driving shaft. Description of the mechanical parts
  • the driving shaft (1) transmits the mechanical power from an engine or other power source to the pump or rotary machine.
  • the shaft is supported by at least two bearings (2) composed of any self- lubricating material such as PEEK or PTFE or scintered bronze impregnated with lubricant.
  • the bearings are set in the side plate (4).
  • Fixed to the driving shaft are two cams (5) which ride inside continuous carbon reinforced PEEK bearings fit into each rotor and which drive the rotor rotation.
  • Each rotor (6) has three-lobes with the claimed invention of an aperture (7) connecting each rotor face with the rotor side.
  • Each apex of each rotor contains the claimed invention of an apex seal composed of continuous carbon fiber reinforced PEEK (8).
  • the apex seals are in sliding contact with a two-lobe peritrochoid shroud (9) and forced against the shroud by means of small compression springs.
  • the planetary motion of the rotor is maintained by an annular gear (10) fixed to each rotor by means of screws or pins and a stationary sun gear (11) fixed to the side plate by means of screws.
  • the working volumes of the pump/rotary machine (12) are then formed by the rotor face and the side plates composed of continuous carbon fiber reinforced PEEK (13) and (14).
  • the inner-most side plates (14) contain the intake and exhaust ports (15) and (16), respectively.
  • the intake and exhaust ports expose portions of the claimed invention of intake and exhaust volutes (17) which deliver and collect air from the working volumes to and from the separate intake and exhaust external rotary machine connections (18).
  • the entire unit is held together by means of bolts symmetrically placed about the driving shaft and parallel to it.
  • the preferred embodiment uses two planetary rotary machines for use as pumps and expanders but an integral number of 2 can easily be employed.
  • the basic two rotary machine system is shown in Figure 6 and the corresponding engine cycle it embodies is shown in Figure 7. DESCRIPTION OF THE PREFERRED EMBODIMENT
  • the general characteristic of the preferred embodiment of the rotor is somewhat like a two rotor NSU- Wankel internal combustion engine found in some automobiles and aircraft.
  • the center of each cam is displaced eccentrically from the center of the driving shaft.
  • Each cam rotates within a hole machined into the center of each rotor and drives, in the preferred embodiment, continuous carbon fiber reinforced PEEK bearings fit into each rotor, which action in turn causes rotor rotation as later described.
  • PEKK polyetherketoneketone
  • the invention preferably utilizes for either the bearings and/or or the rotor apex tips reinforced polymeric compositions referenced in Davies, U.S. Pat. No. 5,750,620, which will be referred to collectively as carbon fiber reinforced polymeric compositions.
  • Materials such as scintered bronze impregnated with PTFE along with carbon fiber reinforced polymeric compositions, or even hydrocarbons in certain applications, will be the broadest category of suitable materials and will collectively be called self-lubricating materials. All of these may be used, but the optimum selection for use is a continuous carbon fiber reinforced polyaromatic compound such as continuous carbon fiber reinforced PEEK.
  • the self-lubricating composites are reviewed further later in the description in this invention whether reinforced by glass, mineral or carbon fiber.
  • each rotor has three apices, and therefore three faces corresponding to the number of apices.
  • Each set of two adjacent apices and the intervening face can be referred to generically as a lobe and will have a working chamber of varying volume opposite that lobe which will be moving rotationally and varying volume simultaneously.
  • the rotor on a smaller scale application is composed of or coated with hardened aluminum, e.g., 6061-T6 and machined to the desired contour of three triangularly placed arcs.
  • Each of the three faces of said rotor is penetrated by one of the important innovations of the claimed invention: namely a single duct machined or molded through the rotor face which pierces the side of the rotor which is diagonal to the face or vane between the apices of the rotor and diagonal to the side of the rotor adjacent to the side plate.
  • the duct then forms an aperture through which gas flows undisturbed when both ends are not obstructed.
  • the rotor also contains an annular timing gear affixed to either side.
  • This annular gear meshes with a stationary sun or spur gear fixed to the non-rotating forward and rear side plates of the rotary machine and constrains the rotor motion to the desired planetary cycle, much like the Wankel design (The gears could be replaced by a guide similar to Greys invention U.S. Patent No. 3,884,600, May 20, 1975).
  • the peritrochoid shrouds are made of hardened aluminum like 6061-T6, preferably with hard-coat anodizing, and with the next-described side plates form the cavity within which each rotor rotates.
  • the peritrochoid shroud and rotor lie between two side plates, either of which may be ported.
  • the side plates are disposed in conjunction with the shroud such that the side plates are in sliding contact with the rotor.
  • the side plates on which are disposed the stationary sun gears are also made of aluminum and mate with the peritrochoidal shrouds.
  • the side plates could be made of or coated with a self-lubricating material such as PEEK, particularly where there is relatively high speed relative motion between the side plates and the rotor.
  • the side housing could be of PEEK, but this is a less desirable equivalent than the vanes being made of PEEK which are much smaller, and the side housing not being made of PEEK.
  • the sun gears, peritrochoidal shrouds, annular gears and rotors are specifically oriented such the planetary motion of the rotor apices is exactly contained by the shroud.
  • the side plates, including the port plate(s) can be made from continuous carbon fiber reinforced PEEK similar to the apex seal material. In this way, all sliding surface contacts use low friction self- lubricating material.
  • the first Stirling heat engine embodiment uses essentially continuous communication from chambers that are contracting in the rotary machines through exhaust ports from exhaust ducts through a tracking slot in the side plate for each chambers' exhaust duct(s) on each rotary machine.
  • the exhaust and intake ducts are preferably reasonably short to reduce dead space, as are the plena and ducts that are the means for gas to flow.
  • the same embodiment of the heat engine uses essentially continuous communication from chambers that are expanding through intake ports from intake ducts through a tracking slot in the side plate for each chambers' intake duct(s) on each rotary machine.
  • the intake ducts to the working chamber and the exhaust ducts proceed to opposite side plates of the rotary machine.
  • the duct corresponding to each face trace a different peritrochoidal track on the outside of the rotary machine, so for a two lobe housing with a three-lobe rotor (classic Wankel engine) there are three tracks on one side plate of each rotary machine and three on the other side plate.
  • the tracks are located inside the inner periphery traced by the vane tip, and outside the annular track, preferably. Each track is sealed from the other and will be designated a, b, and c.
  • the slot enables communication to a plenum from which gas in a loop flows to a regenerator unique to each A1+A2 chamber, and each B1+B2 chamber and each C1+C2 chamber in a second rotary machine, as described in more detail momentarily.
  • the concept is to have each rotary machine have each of three chambers alternately expanding and contracting, and continuous communication of the chamber with the exterior of the rotary machine, though not with the chamber rotary machine open to the exterior for exhaust purposes at the same time as the chamber is open to the exterior for intake purposes, and vice-versa, and have a corresponding chamber in rotary machine 2 contracting as a chamber expands in rotary machine 1.
  • the chamber opposite the designated top dead center apex of the rotor of the first rotary machine, which is almost totally evacuated will be designated as Al, and the vane face of the rotor facing that chamber as vane face al.
  • the chamber opposite the apex of the second rotary machine, which will be out of phase as later described with the first rotary machine, which at substantially larger and virtually maximum volume, will be designated as A2, and the vane face facing that chamber will be designated as a2.
  • the typical cam and rotor combination consume 1080 degrees for a full cycle.
  • the first rotary machine should be out of phase with the second rotary machine by 360 degrees if t he rotary machine operation is viewed as a 1080 degree cycle. If the first rotary machine runs clockwise, the next face to an expanding chamber will be designated Bl and the last contracting chamber CI . If the second rotary machine is also running clockwise on the same shaft as the first rotary machine B2 will be the contracting chamber and C2 the expanding chamber.
  • the sum of chambers A1+A2 is thus always reasonably constant, the sum of chambers B1+B2 is thus always reasonably constant, and the sum of chambers C1+C2 is thus always reasonably constant. Operation of these paired chambers through a regenerator or heat economizer establishes the constant volume heating and cooling processes integral to the Stirling cycle.
  • the two rotary machines are separate with one rotary machine dedicated to isothermal expansion and the other dedicated to isothermal expansion.
  • Designating rotary machine 1 as the "hot rotary machine” the fluid flow in the system is set up generally as follows: first, assume the fluid is at its highest pressure and temperature and smallest volume in the Stirling process. Fluid proceeds into the working chamber of the hot rotary machine which chamber is expanding and the apertures are open and accepting intake. During the expansion, heat is added through the housing or in the vicinity of the intake port sufficient to maintain isothermal expansion. Upon reaching maximum volume, the chamber intake is occluded by the rotor motion and the fluid starts to exhaust as the working chamber begins to contract and the exhaust port opens and communicates with the chamber via the aperture.
  • rotary machine 2 designated as the "cold rotary machine” has a paired chamber that is expanding in phase with the contracting hot rotary machine.
  • the fluid flows between these paired chambers through a heat exchanger, economizer or machine which either draws heat or work, respectively, or both from the working fluid and transfers it to the "cold side" of such heat exchanger or machine which will input heat or work, respectively, or both, into the working fluid.
  • the working fluid will be cooled after passing through such a device.
  • an isothermal compression begins as the working volume contracts and heat is rejected through the housing or in the vicinity of the exhaust port. Excess work from the expansion is employed to drive the compression through a mechanically connected or an electro-mechanically connected driving shaft.
  • the exhaust port on the cold rotary machine opens after sufficient compression and, while a matching volume begins to expand in the hot rotary machine, the compressed flow is pushed through the heat exchanger, economizer or machine which either draws heat or work at constant volume so that the heat addition raises the fluid's temperature and pressure.
  • a heat exchanger is essentially a regenerator. If a machine only is used it is a device that transfers work rather than heat and therefore is a bottoming cycle in a combined Stirling-Brayton cycle. In combination, excess heat due to inefficient regeneration can be expanded through a turbine to drive a compressor that pumps to higher pressure the heated flow leaving the regenerator and is therefore a topping cycle. The benefit can be a small increase in work and efficiency when properly implemented.
  • Connection between the first rotary machine and the second rotary machine may be by mechanical coupling of a shaft, or gears or cams may be used, or a mechanical or electromechanical coupling may be used.
  • the three gas loops proceed in a heat engine from a heated rotary machine in which expansion occurs converting heat to rotating work, thence to the hot side of a regenerator at which energy, in the preferred embodiment in the form of heat is incrementally lost to the cool side of the regenerator, then to a second rotary machine whose volume is opening to accept the "transmitted" gas, after which admission contraction driven by the first rotary machine occurs, heat is gained in the cool side of the regenerator, and then the cycle recommences as gas admitted to the first rotary machine is expanded.
  • the port plates Opposite and parallel to the side plates of the rotary machine are the port plates which contain two intake ports symmetrically placed about the central axis coincident with the driving shaft and the shroud longitudinal center line and two exhaust ports also symmetrically placed about the central axis.
  • the intake and exhaust ports are of sufficient cross sectional area that the air flow will not choke (reach Mach 1) during normal operation which would reduce performance.
  • the position of the ports is determined to maximize the flow rate performance but generally, in a rotary machine where the fluid will be exhausted from a working chamber and out through a duct in the rotor face to an exhaust port in the side plate, the intake port on a side plate is positioned and configured in such a way that: a) the intake port is covered by the rotor side at all times except between the "intake port open” and the “intake port closed” rotor position at which time there exists an unobstructed path for air to flow from the intake volute to the working volume formed by the shroud, the side plates, and the rotor face exposed to the intake port.
  • the ports in this configuration are located inside the outer bound of the rotor, but outside the innermost trace of the face of rotor during the rotation cycle. b) the "intake port open" rotor position is that rotor position where the working volume is near its minimum and the exhaust port is closed or occluded. c) the "intake port closed” rotor position is that rotor position where the working volume is near its maximum and the exhaust port is closed or occluded.
  • the exhaust port is positioned and configured in such a way that: a) the exhaust port is covered by the rotor side at all times. b) between the “exhaust port open” and “exhaust port closed” rotor position, the exhaust port is aligned with the rotor side aperture formed by the claimed invention of a duct piercing the rotor face previously exposed to the intake port. The alignment is such that an unobstructed path is formed for air to flow from the working volume to the exhaust port. c) the "exhaust port open” rotor position is a position after the working volume is near its maximum and the intake port is closed, and some contraction of the working volume has occu ⁇ ed so that the desired pressure is created. d) the "exhaust port closed” rotor position is that where the working volume is near its minimum.
  • the actual operation of the rotary machine as a fluid movement device begins with the expansion of a chamber rotating the rotor and a particular rotor face towards the "intake port open" position.
  • a review of a pump characterization simplifies the thinking about how the slots in the rotary machine are placed.
  • the intake port is uncovered by the rotor side exposing the minimum working volume and a trailing rotor face to the intake volute.
  • the rotor rotation produces an expanding volume which in turn produces a lower-than-inlet pressure which pulls air into the working volume through the intake volute. Air ceases to flow into working volume as the intake port is occluded by the rotor side prior to the working chamber volume contraction due to rotor rotation.
  • the intake and exhaust ports can be utilized or be occluded based on maximizing volumetric efficiency rather than observing the geometric constraints found in the Maillard, United Kingdom Pat No. 583,035, 2 Jan 1947 and Schwab, U.S. Pat. 4,551,073, Nov. 5, 1985 designs.
  • the intake ports instead of being in the side plates, could be in the shroud, but the volumetric efficiency of the machine is significantly less.
  • a turbine used in a heat pump there is less need to wait to create access to the exhaust port until after a period of contraction of a particular working chamber.
  • the turbine can accept fluid to an expanding chamber immediately after minimal volume is achieved, cease accepting fluid to that chamber at maximum volume or in desired quantity, and have the chamber commence access to an exhaust port after an intake port is occluded, and after maximum volume has been achieved. Exhaustion of a chamber can continue until just before an apical tip is at a position where minimal volume is achieved.
  • the system can be a two rotor system which is statically balanced, and/or counterweights or cams may be added for dynamic balance. These counterweights can be fixed to the driving shaft beyond the forward and rear side plates. Multiple rotor combinations can be used to avoid large counterweights.
  • each lobe must have its own separate exhaust duct and port; the above description of porting locations applies for each chamber, but to separate the exhaust streams, there must be more planning of the relative location of the exhaust ducts.
  • Each duct must intersect the rotor side on a separate peritrochoidal track so that a particular duct only vents to a particular track.
  • the duct through the rotor face be used for exhaust.
  • the construct of the planetary machine may be inverted.
  • the intake ports may be designed to be covered by the rotor side at all times, and located to be alternately exposed to an intake duct from the rotor side to the rotor face to a working chamber, with the exhaust ports alternately exposed to the working chamber when the intake ports are not exposed to the duct to the working chamber.
  • the invention has superior wear properties as a result of the continuous carbon fiber reinforced PEEK used.
  • the second embodiment proposes to use that planetary pump as discussed herein for a Stirling machine. If power is applied to the driving shaft of the planetary pump as used in this invention, working fluid is force to move, and the system can operate as a refrigerator or cooling machine, more generically called a heat pump.
  • the planetary rotors employed in this embodiment use apertures through the rotor face to the side of the rotor where the apertures periodically open and close when aligned with ports in the gas transfer side plates and expose the working volume of the pump to the various positions in the Stirling cycle.
  • rotary machines there be at least two planetary rotary machines.
  • Six rotary machines comprehends all relative motions of the eccentricity of the rotor and gearing mechanisms.
  • the rotary machines may use ducts through the rotor face to the side plates for both inlet and outlet from the working chamber of the planetary rotary machine, with the ducts as short as possible, meaning the duct should be located preferably close to the side plates of the rotary machine to minimize dead space in the ducts.
  • each rotary machine has each of three chambers alternately expanding and contracting, and continuous communication of the chamber with the exterior of the rotary machine, though not with the rotary machine open to the exterior for exhaust purposes at the same time as it is open to the exterior for intake purposes, and vice-versa, and have a corresponding chamber in rotary machine 2 contracting as a chamber expands in rotary machine 1.
  • Designating rotary machine 1 as the "hot rotary machine,” the fluid flow in the system is set up generally as follows: first, fluid passes through a heat stage, which can be an external combustion engine. Fluid proceeds into a working chamber Al of the hot rotary machine which chamber is expanding at this point and accepting intake. Upon reaching maximum volume, the chamber Al intake is occluded and the fluid is exhausted.
  • the fluid flows from such exhaust to the "hot side" of a heat exchanger or machine which either draws heat or work, respectively, or both from the working fluid and transfers it to the "cold side” of such heat exchanger or machine which will input heat or work, respectively, or both, into the working fluid.
  • the working fluid will be cooled in such heat exchanger or machine. If a heat exchanger only is used, it is a regenerator; if a machine only is used it is a turbine operating by expansion on the "hot side” thereby cooling and decompressing the working fluid, and a turbine on the same shaft operating by compression on the "cool side” thereby pressuring and warming the working fluid.
  • a machine will be ordinarily be a Brayton machine.
  • regenerator Upon leaving the cool side of the regenerator or Brayton machine, the working fluid enters a cooling stage of the invention, which exchanges heat to the outside atmosphere which is cooler than the working fluid temperature in the heat stage.
  • chamber A2 of the second rotary machine which is at the instant described (corresponding to the minimum volume of chamber Al), at a substantially larger volume.
  • the working fluid is exhausted from the second rotary machine to the "cool side" of the heat exchanger or Brayton machine, and thereafter back to the heat stage.
  • all ports will then be located inside the innermost trace in each chamber of the face of the rotating rotor. If the lobes have their own separate exhaust duct and ports from each other, as suggested in the prior paragraph, the exhaust streams are separated, and if in the same way as the exhaust streams were separated the intake streams are separated, then the rotary machine can be set up by appropriate porting to be a pump and turbine, meaning one working chamber is pumping (intake from lower pressure and exhaust at higher pressure), while another is acting as a turbine (intake from higher pressure and exhaust at lower pressure).
  • the pumping side will have an early close of intake in the rotor face motion for the working chamber acting as a pump and later opening and closing of exhaust
  • the turbine side will have a relatively later close of intake in the rotor face motion for the working chamber acting as a turbine and later opening and closing of exhaust.
  • the separation of the exhaust streams are separated, and, the intake streams are separated, there can be independent inputs and outputs for each respective working volume for specialized applications.
  • the intake and exhaust ports for one chamber can each have their own fluid source and exhaust outlet
  • the intake and exhaust ports for an opposite chamber can each have their own fluid source and exhaust outlet.
  • one "side" or chamber can be acting as a compressor, with the other side acting as a turbine using the same previously- described principles for locating ports to achieve these effects.
  • Discussion common to both embodiments Entropic losses, though not mandatory in heat transfer, tend to be hard to avoid in heat transfer unless transfer takes place at close temperature, in which situation, heat transfer occurs slowly. What a Carnot cycle of four curves requires is that there be a temperature drop and increase in two curves. Temperature can fall by pressure reduction or volume increase, and temperature can increase as pressure is increased or volume is decreased. Stirling's genius in inventing the Stirling engine, formerly known as a heat engine, was that he recognized that the regenerator could substantially improve efficiency.
  • Curve 3 will be defined as the curve on a P-V diagram proceeding to the left with volume decreasing and pressure and temperature rising relatively slightly to a point 4.
  • Curve 4 is the curve on a P-V diagram with volume relatively constant and pressure and temperature rising. It is important to recognize that conformance with the Carnot cycle is key, not necessarily with the Stirling cycle. The reason this is important is that temperature and pressure both drop in a Carnot cycle, and volume increases. In essence, curve 1 and curve 3 need to be isothermal or efficiency is lost, but curves 2 and 4 simply need to have as little heat transfer into unavailable heat as possible.
  • a multi-stage turbine to accomplish the result desired in Camot curve 2 enables incremental expansion of the working fluid and drop in pressure and temperature yielding work by expansion of the volume across the turbine.
  • Waste heat from the combustion process could also be used to generate work to enhance the rise in temperature and pressure on curve 4 by a Brayton machine or as set out in the next paragraph, as to an additional Stirling machine. Traditionally, waste heat from combustion has only been used to pre-heat combustion fluid(s), and not to enhance Stirling performance.
  • Another concept to improve the prior art Stirling machine in order to enhance the temperature and pressure rise at the top left comer of the PV diagram is to not only utilize what waste heat remains after pre-heating oxidizer and fuel for combustion process, as shown in the prior art, but also to enhance the pressure rise in the 4 th curve of the PV diagram.
  • This can be done by expanding the waste heat in a turbine, which further drives the shaft tied to the Brayton turbine which is transferring work from the 2 nd curve to the 4 l curve of the PV cycle.
  • the heat could be used in a Stirling cycle to create more heat for the end of the driving shaft tied to the Brayton turbine which is transferring work from the 2 nd curve to the 4 th curve of the PV cycle.
  • the waste heat should be used to enhance the efficiency of the machine by using it to enhance the height of the 4 th curve by increasing the temperature and pressure at relatively constant volume. A heat exchanger from the waste heat would be the lowest level enhancement.
  • the equations which describe the shape of the peritrochoid and the faces of the rotor are well developed in the open literature, Kenichi Yamamoto, Rotary Engine, Sankaido Co. Ltd. (1 st ed. 1981), therefore only the results as they pertain to this embodiment are presented.
  • the shape of the peritrochoid can be represented in orthogonal coordinates x and y by:
  • a is the position angle of the main driving shaft and generates periodic motion every 1080 degrees of driving shaft rotation
  • e is the eccentricity, meaning the amount the rotor axis is displaced from the driving axis
  • R is the radius of the rotor, meaning the distance from the rotor axis to the rotor apex.
  • each rotor face in the prefe ⁇ ed embodiment of a three lobe rotor can be represented by:
  • the eccentricity e in the limit, the three faces become closer to being arcs of a circle connecting the apices; however, the ideal compression ratio declines.
  • the machine can also have three lobes.
  • the invention has other advantages as a result of the thermodynamic and kinetic effects of the fluid being handled and the arrangement and shape of the ports.
  • the ports may be varied to avoid, or to encourage "choking", where fluid speed has reached Mach 1, and to smooth or vary the characteristics of fluid flow through the machine.
  • Those reasonably skilled in the art will recognize that because of kinetic and thermodynamic effects, there are alternate modes available for operation, and while the working chamber is expanding, there could in fact be a short interval of compression, and conversely, while the working chamber is contracting, there could in fact be a short interval of expansion.
  • the invention does not link the entire compression phase with contraction of the working chamber, nor does the invention link the entire expansion phase with increase in volume of the working chamber. Rather, three fluid action phases are referred to.
  • the arbitrarily selected first phase is the expansion phase which would include an intake phase and a compression phase which would include an exhaust phase, and an interphase at which there would be no intake or exhaust.
  • ducts through the rotor that enable fluid pressure to be applied behind sliding apical tips or springs behind sliding apical tips if greater pressure of the apical tips against the side housing is desired.
  • Another mode of the invention particularly useful where it is important to separate fluid streams flowing through the planetary machine uses independently "tracked" exhaust and intake ducts for each vane face.
  • the rotary machine By placing the ports for intake ducts inside the trace of innermost peritrochoidal trace made by the vane face, including the edge of the vane face having the apical seal, and outside the outermost trace of the annular gear and cam mechanism so proper sealing is maintained, and by placing the ports for exhaust ducts inside the trace of innermost peritrochoidal trace made by the vane face, including the edge of the vane face having the apical seal, and by using peritrochoidal track segments to enable continuous or at least virtually continuous porting of the ports to separate plena at the desired portions of the cycle , the rotary machine yields a novel feature of double pumping of three separate streams of fluid. While all ports could be on one side of the rotor and the six tracks can be fit to correspond to the intake and exhaust porting a ⁇ angement, it is easier to have one side be the intake side and the other the exhaust side.
  • the chamber can be foreclosed from the intake or exhaust duct for that face communicating with any ambient fluid.
  • the exhaust duct can communicate with the exhaust track co ⁇ esponding to the exhaust port, and as the chamber contracts to minimal volume, the fluid inside the working chamber co ⁇ esponding to the first vane face is exhausted.
  • the second face will be ready to turn again to the compression and exhaust phases.
  • the invention as described is particularly useful for external combustion engines, including Stirling engines, or Stirling heat pumps, because the planetary rotary machine converts heat energy to rotational work in a simple mechanism in the expansion phase of the working chamber.
  • the volumetric characteristics of this planetary machine are such that combined with a tandem and like machine, the machines cooperating together can have a co ⁇ esponding working chamber working in tandem such that the sum of the volumes of working chamber 1 in the first machine plus an arbitrarily selected working chamber 1 in the second machine can be set to be a virtual constant.
  • the invention also enables effective sealing because of the PEEK and more precise machining and cam function the lack of which effective parts has been the traditional impediment to utilizing a planetary machine for an external combustion cycle machine.
  • the housing can also be made of CFPRC- containing material, but the prefe ⁇ ed embodiment is to use a metallic housing with the CFPRC sliding vanes interior to the housing. Because the rotor speed relative to the side transfer plates may be sufficiently low, the side transfer plate could be made of only metal so long as the sliding vanes are made of CFPRC.
  • CFPRC CFPRC a thin self-lubricating liner fitted into a metallic housing for use with metallic or other apical tip material
  • the prefe ⁇ ed embodiment is to use a metallic housing with the CFPRC apical tips interior to the housing.
  • the self-lubricating composite is also useful as a bearing material.
  • Some other pointers to construction of the Stirling machines in this invention are to use a sufficiently sized regenerator minimize eddying and constriction in the regeneration portions of the cycle, that is, to en on the larger rather than the smaller size.
  • a regenerator which when used to transfer heat is really a heat exchanger, is preferably a cross- flow integrated exchanger because such an exchanger is most likely to have least external losses.
  • a person of ordinary skill in the art of Stirling machines and heat exchangers can make the calculations for the amount of heat to be exchanged and the necessary size of heat exchanger.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Engine Equipment That Uses Special Cycles (AREA)
  • Applications Or Details Of Rotary Compressors (AREA)
  • Hydraulic Motors (AREA)

Abstract

On utilise une pluralité de machines à déplacement positif rotatives planétaires double action possédant des ouvertures (7) pratiquées à travers les rotors (6) afin de créer un dispositif efficace et compact permettant d'exécuter un cycle de moteur thermodynamique Stirling. Ces ouvertures produisent une efficacité volumétrique maximum et permettent à chaque chambre de travail d'une machine rotative planétaire de fonctionner de façon indépendante avec peu de contraintes géométriques. Des chambres à fonctionnement indépendant permettent d'obtenir une expansion et une compression double action, ainsi qu'un mouvement volumique constant à travers un générateur nécessaires à l'exécution efficace d'un cycle Stirling. Des cycles d'écimage et d'enfoncement moteur combinés servent à amplifier le processus de régénération et à augmenter le volume d'énergie disponible. De plus, des joints sommitaux autolubrifiants et des plaques de transfert de gaz permettent d'obtenir une étanchéité totale pour un fonctionnement non lubrifié totalement à sec.
PCT/US2002/023966 2001-07-27 2002-07-29 Machine stirling mettant en application un systeme planetaire double action Ceased WO2003012257A1 (fr)

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Cited By (3)

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WO2004088114A1 (fr) * 2003-04-01 2004-10-14 Tolarova, Simona Procede et dispositif pour transformer de l'energie thermique en energie mecanique
FR2935155A1 (fr) * 2008-08-22 2010-02-26 Sycomoreen Machines a piston rotatif annulaire trilobique avec cycles thermodynamiques de stirling
US8950169B2 (en) 2012-08-08 2015-02-10 Aaron Feustel Rotary expansible chamber devices having adjustable working-fluid ports, and systems incorporating the same

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CN109159124B (zh) * 2018-09-17 2021-02-26 浙江工业大学 采用快速双幂次终态神经网络的冗余机器人重复运动规划方法

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2004088114A1 (fr) * 2003-04-01 2004-10-14 Tolarova, Simona Procede et dispositif pour transformer de l'energie thermique en energie mecanique
CZ297785B6 (cs) * 2003-04-01 2007-03-28 Zpusob a zarízení pro premenu tepelné energie na mechanickou
EA010122B1 (ru) * 2003-04-01 2008-06-30 Эдуард Зележни Способ и устройство для преобразования тепловой энергии в механическую
CN100434684C (zh) * 2003-04-01 2008-11-19 爱德华·泽利泽尼 将热能转化为机械能的方法和装置
KR100871734B1 (ko) * 2003-04-01 2008-12-03 에드워드 젤레즈니 열 에너지를 기계 에너지로 변환하는 방법 및 장치
AU2004225862B2 (en) * 2003-04-01 2010-04-22 Tolarova, Simona Method and device for converting heat energy into mechanical energy
NO337189B1 (no) * 2003-04-01 2016-02-08 Eduard Zelezny Metode og fremgangsmåte for omforming av varmeenergi til mekanisk energi
FR2935155A1 (fr) * 2008-08-22 2010-02-26 Sycomoreen Machines a piston rotatif annulaire trilobique avec cycles thermodynamiques de stirling
US8950169B2 (en) 2012-08-08 2015-02-10 Aaron Feustel Rotary expansible chamber devices having adjustable working-fluid ports, and systems incorporating the same
US9080568B2 (en) 2012-08-08 2015-07-14 Aaron Feustel Rotary expansible chamber devices having adjustable arcs of rotation, and systems incorporating the same
US9309766B2 (en) 2012-08-08 2016-04-12 Aaron Feustel Refrigeration system including a rotary expansible chamber device having adjustable working-fluid ports
US10472966B2 (en) 2012-08-08 2019-11-12 Aaron Feustel Rotary expansible chamber devices and systems incorporating the same

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