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WO2003006548A1 - Composition of vinylidene chloride copolymer particles - Google Patents

Composition of vinylidene chloride copolymer particles Download PDF

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Publication number
WO2003006548A1
WO2003006548A1 PCT/JP2002/007063 JP0207063W WO03006548A1 WO 2003006548 A1 WO2003006548 A1 WO 2003006548A1 JP 0207063 W JP0207063 W JP 0207063W WO 03006548 A1 WO03006548 A1 WO 03006548A1
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WO
WIPO (PCT)
Prior art keywords
copolymer
vinylidene chloride
composition
mass
parts
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2002/007063
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French (fr)
Japanese (ja)
Inventor
Hideaki Kodera
Takao Yashima
Hirokuni Nishida
Keiichi Yoda
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Asahi Kasei Corp
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Kasei Corp
Asahi Chemical Industry Co Ltd
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Priority to JP2003512309A priority Critical patent/JP4322667B2/en
Priority to KR1020047000286A priority patent/KR100591221B1/en
Publication of WO2003006548A1 publication Critical patent/WO2003006548A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L27/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers
    • C08L27/02Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L27/04Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen; Compositions of derivatives of such polymers not modified by chemical after-treatment containing chlorine atoms
    • C08L27/08Homopolymers or copolymers of vinylidene chloride
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/12Powdering or granulating
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J5/00Manufacture of articles or shaped materials containing macromolecular substances
    • C08J5/18Manufacture of films or sheets
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L31/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an acyloxy radical of a saturated carboxylic acid, of carbonic acid or of a haloformic acid; Compositions of derivatives of such polymers
    • C08L31/02Homopolymers or copolymers of esters of monocarboxylic acids
    • C08L31/04Homopolymers or copolymers of vinyl acetate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L33/00Compositions of homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and only one being terminated by only one carboxyl radical, or of salts, anhydrides, esters, amides, imides or nitriles thereof; Compositions of derivatives of such polymers
    • C08L33/04Homopolymers or copolymers of esters
    • C08L33/06Homopolymers or copolymers of esters of esters containing only carbon, hydrogen and oxygen, which oxygen atoms are present only as part of the carboxyl radical

Definitions

  • the present invention relates to a vinylidene chloride-based copolymer composition, and a film and a sheet using the same. Background technology>
  • Vinylidene chloride-based copolymers have excellent gas barrier properties against water vapor and oxygen and excellent oil resistance, and are therefore particularly suitably used for food packaging films and the like.
  • Methods for producing vinylidene chloride-based copolymers used in food packaging films include suspension polymerization and emulsion polymerization, but the suspension polymerization method is used because there are no problems such as residual emulsifiers. .
  • the suspension polymerization method is a method in which a mixed and dispersed oil droplet of vinylidene chloride and a polymerizable vinyl monomer is formed by mechanical stirring in water containing a dispersant, and then a polymerization initiator is added to carry out polymerization.
  • the vinylidene chloride copolymer obtained by suspension polymerization is stretched by a normal melt molding method, or is stretched into a single-layer or multilayer film. Processed.
  • vinylidene chloride copolymers obtained by suspension polymerization are known to be in the form of particles as disclosed in Japanese Patent Publication No. 55-182242, Japanese Patent Publication No. 57-97575, and the like. A certain force Only a copolymer particle composition having a wide particle size distribution and a large specific gravity can be obtained.
  • USP 3,067,722 discloses a method for obtaining a bi-lidene-based copolymer particle composition by polymerizing biel chloride and vinylidene chloride-based resin by a combination of bulk polymerization and suspension polymerization. Have been. However, in this method, the resin could not be extruded stably, and it was difficult to obtain a film having a uniform thickness.
  • the amount of the copolymer filled from the die into the barrel fluctuates due to the variation in the shape and size of the bilidene chloride-based copolymer, which affects the discharge amount of the extruder.
  • This allows The pressure of the film fluctuates, resulting in uneven film thickness of the extruded film.
  • a high-frequency seal is applied to obtain a film package with a non-uniform film thickness, the sealing strength is not uniform, and the production yield is likely to decrease.
  • no technology specifically addressed this problem no technology specifically addressed this problem.
  • EVA ethylene and vinyl acetate
  • a vinylidene chloride copolymer By blending a copolymer of ethylene and vinyl acetate (hereinafter abbreviated as EVA) with a vinylidene chloride copolymer, the thermal stability during extrusion and the low-temperature properties of the obtained film are improved.
  • EVA ethylene and vinyl acetate
  • Japanese Patent Application Laid-Open No. 55-104442 EVA containing from about 5 to about 18% by weight of vinyl acetate and from about 0.1 to about 1.0 dg Z) About 5 to about 40% by weight
  • Japanese Patent Publication No. 3-503320 (combination of about 0.01 to about 2% by weight of EVA with a vinyl acetate content of about 28%)
  • An object of the present invention is to provide a vinylidene chloride-based copolymer having excellent extrusion stability and, as a result, a film having excellent film thickness uniformity, and a vinylidene chloride-based resin having excellent heat stability and extrusion stability. It is intended to provide a composition.
  • the present inventors have proposed a vinylidene chloride-based copolymer composition having a specific particle size obtained from suspension polymerization and containing a small amount of fine particles of a certain amount or less, or It has been found that a vinylidene chloride-based copolymer particle composition having a bulk specific gravity may be used. Further, a composition obtained by blending the specific particle composition with a copolymer of ethylene monoacetate vinyl chloride and a copolymer obtained from two or more kinds of monomers selected from the group consisting of 3) unsaturated carboxylic acid ester monomers. It has been found that stable extrusion properties can be further improved by using the product, and the present invention has been accomplished.
  • the weight average particle diameter is in the range of 200 to 500 / m and the ratio of particles having a particle diameter of less than 150 ⁇ m is 3 wt% or less.
  • a vinylidene chloride copolymer particle composition characterized by the following, 100 parts by mass of the composition (A), and ethylene-vinyl acetate copolymer (B 1) 0.05 to 2.95.
  • a composition comprising: parts by mass and 0.05 to 2.95 parts by mass of a copolymer (B 2) comprising two or more monomers selected from monomers of a and j3 unsaturated carboxylic acid esters And the sum of the compounding mass of (B 1) and the compounding mass of (B 2) is 3 parts by mass or less. It is a vinylidene copolymer composition.
  • the vinylidene chloride copolymer in the present invention is obtained by copolymerizing a vinylidene chloride monomer and a vinyl monomer copolymerizable with the monomer.
  • vinyl monomer copolymerizable with the biylidene chloride monomer examples include vinyl esters such as vinyl chloride chloride, vinyl acetate, and vinyl propionate; methyl acrylate, ethino acrylate, butyl acrylate, 2-ethylhexyl acrylate, and the like.
  • the vinylidene chloride-based copolymer particle composition of the present invention has a weight average particle diameter of 200 to 500 ⁇ . It is preferably from 230 to 400 / xm, and more preferably from 250 to 350 / xm. When the particle diameter is in this range, the extrusion load becomes constant, and stable extrusion can be performed. The resulting film thickness can be uniform.
  • the particle size distribution can be measured with a Coulter Multisizer Single Particle Analyzer TA-II manufactured by Nikkaki Co., Ltd.
  • the mass ratio of particles having a size of less than 150 m needs to be 3% by mass or less. If more fine particles are contained, the melt tension during extrusion processing will not be constant, and the film thickness will be non-uniform. More preferably, the content of particles of 150 / zm or less is 2.5% by mass or less.
  • Is gravity is Shi preferred that made in view of the vinylidene chloride copolymer particle composition can be stably supply a constant amount of 0. 80 gZcm 3 ⁇ l. 0 gZ cm 3,. Preferably, it is 0.90 g / cm 3 to 0.98 gZcm 3 .
  • the bulk specific gravity can be measured based on JIS K-6722.
  • the weight average particle diameter is 230 to 400 ⁇
  • the weight ratio of the fine particles having a particle diameter of less than 150 m is 1.5 wt ° / 0 or less
  • the bulk specific gravity is 0.90 gZcm 3. 00.98 gZc m 3 .
  • the weight average molecular weight of the vinylidene chloride-based copolymer particle composition is preferably about 60,000 to 200,000, and more preferably 70,000 to 150,000. More preferably, it is 80,000 to 130,000. When the content is in the above range, it is preferable from the viewpoints of thermal stability, suitability for a packing and filling machine, and gas barrier property. Two or more kinds of vinylidene chloride-based copolymer particle compositions having different weight average molecular weights may be blended at an arbitrary ratio so that the weight average molecular weight of the composition falls within the above range. The weight average molecular weight was measured using a polystyrene equivalent weight average molecular weight obtained by gel permeation chromatography.
  • the following methods are available for obtaining the vinylidene chloride polymer particle composition of the present invention.
  • the above-mentioned biylidene chloride monomer and a monomer copolymerizable therewith are copolymerized.
  • the polymerization initiator used in the polymerization include, for example, diisopropyl peroxydicarbonate, dioctyl / peroxydicarbonate, dilauryl peroxydicarbonate, dimyristyl peroxydicarbonate, and diacetyl peroxydicarbonate.
  • Perester-based initiators such as tetramethylbutyl peroxyphenoxy acetate; lauroyl peroxide, diisopropyl oxyperoxide, and 2-ethylhexyl peroxy oxy , 3.5.5 Initiators of diasilboxides such as trimethylhexanoyl peroxide, etc .; t-butyl hydroperoxide, tert-butyltinoleperoxide, benzoinoleperoxide, benzoinoleperoxide, di-isopropyl ⁇ Noreoxy dicarbonate, t-butyltinolenooxyisobutyrate, t-hexyloxy Di one t such glycolate - ⁇ Ruki helper O carboxylate diglycolate-based initiators;...
  • An azo initiator such as chloride at the mouth; water-soluble peroxides such as potassium persulfate and ammonium persulfate; or reducing agents such as amine and sodium bisulfite. And the like.
  • polymerization initiators having different half-lives of 10 hours may be used in combination.
  • These polymerization initiators can be used as they are, water emulsion, water suspension, etc. It can be used anyway.
  • the amount of the initiator to be used is preferably from 100 to 7000 ppm, more preferably from 500 to 5000 ppm, based on the mixture of the vinylidene chloride monomer and the vinyl monomer. More preferably, it is 1000 to 3000 ppm.
  • the vinylidene chloride copolymer is polymerized to obtain a particle composition.
  • a suspension polymerization method is preferable.
  • suspending and dispersing agent examples include homopolymers such as polyvinylpyrrolidone, polyacrylic acid, polyvinyl alcohol, polymethinolebininoleatenore, polyacrinoleamide, polyethyleneimine, poly (2-ethyl-2-oxazoline), and maleic anhydride.
  • Synthetic polymers such as butyl monoacetate copolymer, various random copolymers, graft copolymers, block copolymers, macromonomers, etc .; methylcellulose, ethylcellulose, hydroxyshethylcellulose, hydroxypropynolecellulose, carboxymethylcellulose, etc. Water-soluble cellulose derivatives; natural polymer substances such as starch and gelatin.
  • an auxiliary stabilizer may be used in addition to the dispersion stabilizer.
  • co-stabilizers include a-on surfactants, cationic surfactants, nonionic surfactants, amphoteric surfactants, and long-chain alcohols. Among them, methylcellulose, hydroxypropylcellulose and hydroxypropoxymethinoresenolerose are particularly preferred.
  • the surface tension of a 0.2 wt% aqueous solution of these stabilizers at 20 ° C is preferably 5 mN / m or more from the viewpoint of the particle size to be obtained, and 6 OmN / m or less from the viewpoint of polymerization progression. Is preferred.
  • the addition amount of the suspension dispersant is preferably 30 ppr or more with respect to the vinylidene chloride-based monomer from the viewpoint of the stability of suspension polymerization, and 8,000 ppm or less from the viewpoint of the obtained particle size. preferable. It is more preferably from 100 to 5,000 pm, even more preferably from 200 to 3,000 pm. By setting the content in such a range, suspension stability is obtained, and the resin composition has a weight average particle diameter of 200 to 500 ⁇ m and a reduced amount of microparticles having a particle diameter of less than 150 ⁇ m. Can be produced efficiently it can.
  • the suspension and dispersant may be added all at once or in portions, and the timing of their addition is not limited.
  • the slurry pH of the vinylidene chloride copolymer is adjusted so that the slurry pH does not decrease too much during the initial stage or during the polymerization.
  • An alkaline substance may be added to a necessary minimum.
  • the polymerization temperature and polymerization time may be determined as appropriate depending on the type and amount of vinylidene chloride and the polymerizable vinyl monomer, the type and amount of the polymerization initiator, and the type and amount of the chain transfer agent, but generally from 30 ° C to 90 ° C. It is preferably 10 hours to 100 hours at ° C, more preferably 20 hours to 60 hours, and still more preferably 25 hours to 50 hours.
  • the vinylidene chloride copolymer in the present invention includes a lubricant, a gelling improver, a pH adjuster, a chain transfer agent, an antistatic agent, a crosslinking agent, a defoaming agent, a stabilizer, a filler, an antioxidant, An additive such as a scale adhesion inhibitor may be appropriately added. These can be added at the beginning of the polymerization, during the polymerization, or after the polymerization.
  • the stirrer used in the suspension polymerization is not particularly limited, and a baffle can be used if desired.
  • Stirrers include turbine blades, fan turbine blades, faudler blades and blue margin blades, which are usually used for the polymerization of butyl chloride monomers. It is preferable to use Buffers include finger type, cylindrical type, D type and loop type.
  • the bilidene chloride-based copolymer particles having a specific weight average particle size In order to obtain the bilidene chloride-based copolymer particles having a specific weight average particle size according to the present invention, it is necessary to reduce the interfacial tension caused by the suspending agent and to maintain the stirring speed of the stirrer in a well-balanced manner.
  • the polymerization must be completed so that the particles do not settle or stick to the reactor or stirring blades.
  • the stirring speed is set to a high speed so that the polymer particles are sufficiently suspended in order to suspend the polymer particles.
  • the polymer particles are subjected to the shear force of the stirring blade, and the polymer particle diameter is reduced.
  • the stirring speed is reduced to increase the polymer particle diameter, sedimentation of the polymer starts, and further, coagulation and fixation of the polymer occurs, and the entire reactor may be fixed. For this reason, in the past, it was necessary to avoid low-speed rotation and to select high-speed rotation as much as possible in order to promote stable polymerization. As a result, the polymer particles were reduced to 200 zm or less.
  • the stirring speed represented by the following formula (1) is 0.7 sec or more because suspension polymerization is stably performed, and if the stirring speed is 5.5 m / sec or less, the resulting weight is obtained.
  • the particle size of the coalesced is within an appropriate range, which is preferable. Specific conditions need to be changed according to the size of the stirring scale.
  • stirring blade span 40 O mm ⁇ , 1.3 to 4 in 60 to 2001 ”15111 Approximately 2 m / sec, and in the case of 2000 ⁇ , approximately 20-5.3 rpm at 20-50 rpm.
  • the vinylidene chloride-based resin particle composition of the present invention is added to 100 parts by weight of the vinylidene chloride-based resin particle composition (A) and an ethylene-butyl acetate copolymer (100 parts by weight).
  • B 1) and Q; / 3 A vinylidene chloride copolymer composition containing a specific amount of a copolymer (B 2) composed of two or more monomers selected from monomers of unsaturated carboxylic acid esters Good.
  • the ethylene monobutyl acetate copolymer (B1) used in the present invention has an ethylene content in the range of 60 to 90 wt%, more preferably 70 to 90 wt%. In order to maintain the transparency of the formed film, these ethylene contents are 90 w
  • the ethylene content is preferably at least 60 wt% from the viewpoint of the stability of the motor load of the extruder and the barrier property of the molding film.
  • the blending ratio of the copolymer (B 1) is preferably in the range of 0.05 to 2.95 parts by mass with respect to 100 parts by mass of the vinylidene chloride-based copolymer particle composition (A), and is preferably The range is from 0.1 to 2.5 parts by mass, and more preferably from 0.2 to 2.0 parts by mass.
  • the blending ratio of the copolymer (B 1) is 2.95 parts by mass or less, the thermal stability is improved and the barrier property is maintained. Further, when the compounding amount is 0.05 part by mass or more, the effect of suppressing outflow of the degraded product becomes sufficient, and the thermal stability is also improved.
  • the melt index (Ml) of the copolymer (B 1) is preferably from 3 to 180 g / min from the viewpoint of extrusion processability and gas barrier properties. Preferably it is 5 to 160 g / min.
  • the weight average molecular weight is preferably in the range of 30,000 to 150,000.
  • the copolymer (B 2) used in the present invention is a copolymer obtained from two or more monomers selected from monomers of ⁇ and unsaturated carboxylic acid esters.
  • the unsaturated carboxylic acid ester monomer is preferably an alkyl acrylate having an alkyl group having 1 to 8 carbon atoms, such as butyl acrylate, propyl acrylate, ethynole acrylate, methyl acrylate, and the like.
  • the alkyl methacrylate monomer is preferably an alkyl methacrylate having an alkyl group having 1 to 8 carbon atoms, such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, or hydroxyxyl.
  • alkyl methacrylate having an alkyl group having 1 to 8 carbon atoms, such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, or hydroxyxyl.
  • examples include tyl methacrylate, hydroxypropynolemethacrylate, pheninolemethacrylate, cycle hex / remethacrylate, and glycidinolemethacrylate, among which are the balance between extrudability and gas barrier integrity.
  • ⁇ ,] 3 unsaturated carboxylic acid ester monomer copolymer (B 2) can be used as a copolymer obtained by any polymerization method such as emulsion polymerization, suspension polymerization, solution polymerization and bulk polymerization. . Among these, emulsion polymerization is preferred. Examples of the emulsion polymerization method include seed polymerization, graft polymerization, and multi-stage polymerization, and a copolymer obtained by multi-stage polymerization is particularly preferable.
  • a graft phase and a stepwise polymerization are performed on the core phase, and a polymerization method of sequentially forming a shell phase is performed.
  • a monomer having a glass transition temperature of 0 ° C or lower as a polymer, such as an alkyl acrylate, as the core phase from the viewpoint of film formation.
  • the core phase is obtained by polymerizing an alkyl acrylate monomer or a monomer mixture.
  • an alkyl acrylate monomer or a monomer mixture it is preferable to use butyl acrylate, propyl acrylate, ethyl acrylate, 2-ethylhexyl acrylate, and the like. . Particularly, butyl acrylate is preferred.
  • the shell phase a monomer or a mixture of alkyl methacrylate and alkyl acrylate is used.
  • methyl methacrylate ethyl methacrylate, butyl methacrylate, butyl acrylate, methinoreal acrylate, and the like.
  • methyl methacrylate is preferred.
  • the mass ratio of the core phase and the shell phase is in the range of 10 to 90 wt%: 90 to 10 wt%, and polymerization is carried out in an optional ratio, preferably 30 to 70 wt%: 70 to 70 wt%. To 30 wt%, more preferably 50 to 70 wt%: 30 to 50 wt%.
  • the ratio of the shell phase is in the above range, the copolymer is uniformly dispersed in the film, and the sealing property is maintained.
  • the proportion of alkyl methacrylate in the shell phase is preferably at least 60 wt%, more preferably at least 80 wt%.
  • the alkyl methacrylate is in the above range, it is compatible with the vinylidene chloride-based copolymer, and a uniform dispersion of the copolymer can be obtained.
  • the weight average molecular weight of these copolymers (B 2) is preferably 10,000 to 500,000, More preferably, it is 30,000 to 300,000, more preferably 50,000 to 250,000.
  • the above range is preferable from the viewpoints of the meltability, heat stability, uniform dispersibility, and seal strength of the vinylidene chloride copolymer composition.
  • the blending ratio of the copolymer (B2) is preferably in the range of 0.05 to 2.95 parts by mass with respect to 100 parts by mass of the vinylidene chloride-based copolymer particle composition (A) in terms of extrudability. Preferably, it is in the range of 0.1 to 2.5 parts by mass, more preferably 0.2 to 2.0 parts by mass.
  • the blending ratio of the copolymer (B 2) is 2.95 parts by mass or less, the barrier property can be maintained while the heat stability is good. Further, when the compounding amount is 0.05 parts by mass or more, the thermal stability is improved, for example, the effect of suppressing outflow of the decomposition product is sufficient.
  • the total of the blending mass of the copolymer (B1) and the blending mass of the copolymer (B2) is preferably 3 parts by mass or less. It is preferably in the range of 0.2 to 2.5 parts by mass, and more preferably in the range of 0.5 to 2.0 parts by mass. When the amount is 3 parts by mass or less, the balance between heat stability and barrier property is particularly good. When the amount is 0.1 parts by mass or more, the effect of suppressing the outflow of decomposition products is high, and the thermal stability is high.
  • the vinylidene chloride-based copolymer particle composition obtained by the present invention may further include a known plasticizer, heat stabilizer, processing aid, light stabilizer, pigment, lubricant, antioxidant, filler, surfactant. And the like may be further contained.
  • a plasticizer such as dioctinolephthalate, acetyltributyl citrate, dibutyl sebacate, dioctyl sebacate and diisobutyl adipate, or a polyester plasticizer comprising a saturated aliphatic dicarboxylic acid and a polyhydric alcohol, or epoxy Epoxy stabilizers such as oxidized soybean oil, epoxidized amayu oil, epoxidized octyl stearate, epoxy group-containing resin, amide derivatives of alkyl esters, oxidized polyethylene, noraffin wax, polyethylene wax, montan ester wax, etc.
  • Lubricants such as waxes, fatty acid esters such as glycerin monoester, etc., and mono- and bisamides of lunar fatty acid: sorbitan fatty acid esters, polyglycerin fatty acid esters, polyoxyethylene sorbitan fatty acid esters, etc. O emissions based surfactant plasticizer such like.
  • the mixing ratio of the above additives is 100 mass% of the vinylidene chloride-based copolymer particle composition.
  • the amount is preferably from about 0.01 to about 10 parts by mass, more preferably from 0.05 to 6 parts by mass, per part.
  • Vitamin E cunic acid and its salts, magnesium hydroxide, sodium pyrophosphate, sodium dihydrogen pyrophosphate, tetrasodium pyrophosphate, magnesium oxide and calcium hydroxyphosphate, and salts of ethylenediaminetetraacetic acid , Butylhydroxyanisole, pentaerythritol toletrakis [3- (3,5-di-t-ptinole-1-4-hydroxyphene) propionate], 2,2, methylene-bis- (4-methyl-6-t-ppetitheno) Nore), octadecyl-3— (3,5-di-t-butyl-4-hydroxyphenyl) propionate, ethylenebis (oxyethylene) bis [3- (5-t-butynole-14_hydroxy-1m-tolyl) propionate] , 2-t-butyl-6-(3-t-2-hydroxy-5 Methynolebenzyl) — 4-Methinolephenylis acrylate, 2- [
  • the mixing ratio of the above-mentioned heat stabilizers is 0.0005 to 0.4 part by mass with respect to 100 parts by mass of the vinylidene chloride-based copolymer particle composition in terms of improving thermal stability. Is more preferable, and more preferably 0.01 to 0.1 part by mass.
  • additives (B 1) and (B 2) are usually mixed in powder form before processing the vinylidene chloride-based resin, but when the vinylidene chloride-based monomer is polymerized, the slurry becomes one state. Alternatively, the polymerization may be carried out after adding to the vinylidene chloride monomer before polymerization.
  • Additives are adsorbed or absorbed by the vinylidene chloride copolymer during extrusion and contribute to thermal stability. Additives other than plasticizers and heat stabilizers are preferably used as needed.
  • the mixing method is not particularly limited, and a conventional method can be applied. For example, kneading using a two-roll machine, mixing using a blender such as a blade blender and ribbon blender, mixing using a Henschel high-speed mixer, etc., and a heating mixing method exceeding 60 ° C or a low-temperature mixing method not exceeding 60 ° C And so on.
  • the vinylidene chloride copolymer particle composition (A) and the above-mentioned additives that are added as required are mixed in advance, and the copolymer (B 1) and the copolymer (B 2) are sequentially added. You may mix. At that time, the mixed resin temperature is about 80 ° C. or less, and preferably mixed in a temperature range of 50 ° C. to room temperature, and the homogeneity of the obtained bilidene chloride copolymer-containing resin composition is improved. Preferred from the point.
  • the powdering of the mixed composition powder is performed by a combination of adding the above-mentioned resins. This prevents the powder from digging into the screw during extrusion processing, and can further reduce fluctuations in motor load and extrusion amount.
  • the composition obtained from the vinylidene chloride copolymer composition and the additives (B 1) and (B 2) is supplied to the extruder as a raw material, the composition is continuously fed into the on-machine hopper device. It is preferable to use a feeder that measures and supplies quantitatively.
  • the feeder examples include a screw feeder, a circle feeder, an electromagnetic feeder, a weight feeder, a positive displacement feeder, and the like.
  • a method of mixing using a gravimetric feeder is preferable. Fluctuation of the motor load during extrusion and fluctuation of the extrusion amount can be suppressed, and steady supply to the extruder becomes possible, and stable extrusion becomes possible.
  • the effect of suppressing the adhesion of decomposition products of the resin at the outlet of the die is improved, and coloring of the resin and outflow of decomposition products can be reduced.
  • the vinylidene chloride-based copolymer composition of the present invention is melt-extruded and stretched, or formed into a film, a sheet or the like without stretching.
  • an inflation extrusion molding method using a circular die can be applied.
  • the film obtained by orientation by biaxial stretching has a heat-shrinking property and a heat-resistant film that can be applied to so-called retort conditions of 120 ° C (pressure 0.25 MPa) for 20 minutes. It can be suitably used as a system.
  • the stretching ratio is preferably from 2.0 to 4.5 times in the longitudinal direction and from 3.0 to 5.0 times in the transverse direction.
  • the thickness of the single film is preferably 5 to 30 ⁇ m, more preferably 10 to 25 ⁇ . It is also used as a double film depending on the application.
  • the film obtained under these conditions exhibits the mechanical strength of the film at the time of packaging and filling, and provides sufficient gas barrier properties after packaging and filling, and thus is particularly suitable for use in food preservation.
  • a multilayer film or sheet can be formed by a coextrusion method or a laminating method so that the vinylidene chloride-based copolymer composition is further laminated on one gas barrier.
  • the composition When extruding a vinylidene chloride-based copolymer particle composition or a composition obtained by adding a processing aid to the composition, the composition is supplied to an extruder via a vacuum hopper, whereby stable extrudability and heat stability are achieved. The performance is improved.
  • One 6 degree of vacuum in the vacuum hopper. 6 is preferably not more than 6 X 1 0- 2 MP a, more preferably _ 7. 9 9 X 1 0- 2 from a 1 0. 1 range of X 1 0- 2 MP a It is.
  • the composition is stably supplied to the melt extruder, so that the fluctuation of the load of the extruder motor and the fluctuation of the extrusion amount can be suppressed to a small value.
  • This improves the thermal stability, such as the coloring of the resin, the effect of suppressing the outflow of resin decomposition products, and the effect of suppressing the adhesion of decomposition products at the outlet of the die.
  • bubble rupture during inflation molding is further improved and reduced.
  • the weight average particle size and the ratio of particles having a particle size of less than 150 ⁇ m were measured by a particle size distribution measurement method using a Coulter Multisizer / Particle Measurement System TA-II type (manufactured by Nikkaki Co., Ltd.).
  • the measurement was performed according to JISK—6722.
  • the weight average molecular weight of the polymer particle composition was measured by gel permeation chromatography (GPC) as follows.
  • Measuring device Toso Issei gel permeation chromatograph HLC-820 column: TSKgel SuperHM-H (Toso Isso) 7.8 mmX 30 cmX 2 Eluent: THF, flow rate: 1 ml / min, temperature: 40 ° C, detection: RI
  • Fluctuation rate of feed rate (%) (simple average value of standard deviation) X I 00 (2) From this fluctuation rate, liquidity was determined as follows.
  • Decomposed products with a length of about lmm or more contained in the film were detected by visual observation.
  • An automatic filling and ligating device (Asahi Kasei ADP food packaging and filling machine) that integrates the film supply unit, high-frequency sealing unit, automatic filling unit, and ligating unit is wrapped with a double film slit to a folding width of 4 Omm. Circle sealed with high frequency seal Water was filled as a filler in the cylindrical film, and a package was obtained in which both ends were clipped with metal wires. At that time, the state of the seal and the state of spark generation at the seal electrode were observed.
  • Oxygen gas permeability 100 ° C., 100 ° C. using an oxygen gas permeability measuring device (Oxtran 2/20 manufactured by Moden Control). /. Measured in relative humidity. The unit was cm 3 m 2 day / atm, and the measurement was performed using double film.
  • the separated vinylidene chloride-based copolymer particle composition had a weight average particle diameter of 260 ⁇ m, and the mass ratio of particles having a particle diameter of less than 150 im was 2.2 wt%.
  • the bulk specific gravity was 0.90 gZcm 3 .
  • the copolymer particle composition was dissolved in tetrahydrofuran, and the molecular weight in terms of polystyrene was measured by gel permeation chromatography. The weight average molecular weight was 120,000. (Vinylidene chloride-based copolymer particle composition (A-1))
  • Table 1 shows the evaluation results of the properties of the vinylidene chloride-based copolymer particle composition.
  • the weight average molecular weight was 1 16,000. (Vinylidene chloride copolymer particle composition (A-2))
  • the weight average molecular weight was 120,000. (Vinylidene chloride copolymer particle composition (A-7))
  • Example 2 The same polymerization as in Example 1 was carried out except that the suspending and dispersing agent was (M2), the concentration was 0.1%, and the stirring speed was 0.6 m / sec . The weight average molecular weight was 121,000. (Vinylidene chloride-based copolymer particle composition (A-8))
  • the vacuum pressure in the vacuum hopper about _ 9. to 06 X 10- 2 MP a was extruded in an annular, quenched with a cold bath at 10 ° C, then Pass through a 20 ° C hot tub.
  • air was injected between the films sandwiched between two sets of pinch rolls having different rotational surface speeds to expand the film, and the film was oriented 2.8 times in the longitudinal direction and 3.7 times in the width direction.
  • the obtained film was 10 Om long and had a single thickness of 20 / m.
  • the film thickness and the variation rate ( ⁇ ) of the film thickness were measured. The results are shown in Table 2.
  • Example 2 obtained in chloride Biyuriden copolymer particle composition (alpha-2), one 7. 99 x 10 the vacuum degree - except for using 2 MP a in the same manner as in Example 6 Film was manufactured. The results are shown in Table 2.
  • Example 4 obtained in vinylidene chloride copolymer particle composition (A- 4), except that as one 7. 99 x 10 one 2 MP a the vacuum degree in the same manner as in Example 6 Film To Manufactured. The results are shown in Table 2. [Example 10]
  • Example 5 obtained in vinylidene chloride copolymer particle composition (A- 5), except that as one 6. 66 x 10- 2 MP a the vacuum degree in the same manner as in Example 6 Film was manufactured. The results are shown in Table 2.
  • a film was formed in the same manner as in Example 6, except that no vacuum hopper was used. The results are shown in Table 2.
  • a film was manufactured in the same manner as in Example 6 using the bi-lidene chloride-based copolymer particle composition (A-6) obtained in Comparative Example 1.
  • Table 4 shows the results.
  • Comparative Example 3 obtained in vinylidene chloride copolymer particle composition (A- 8) with the exception of the one 7. 99 x 10 one 2 MP a the vacuum degree in the same manner as in Example 6 Film Was manufactured. Table 4 shows the results.
  • the separated vinylidene chloride-based copolymer particles had a weight average particle diameter of 260 m and a mass ratio of less than 150 / im was 2.3 wt%.
  • the bulk specific gravity was 0.91 g / cm 3 .
  • the copolymer particles were dissolved in tetrahydrofuran, and the molecular weight in terms of polystyrene was measured by gel permeation chromatography. As a result, the weight average molecular weight was 100,000.
  • Vinylidene chloride-based copolymer particle composition (A-9) 100 parts by mass of the vinylidene chloride-based copolymer particle composition (A-9), ethylene-vinyl acetate copolymer (B1- 4) 0.2 part by mass, ⁇ ,) 3 unsaturated carboxylic acid ester copolymer ( ⁇ 2-3) Same as Example 12 except that 0.5 part by mass was used.
  • a film was produced in the same manner as in Example 18 except that the vacuum hopper was not used. The results are shown in Table 6.
  • the separated vinylidene chloride-based copolymer particles had a weight average particle diameter of 260 ⁇ m, and the mass ratio of particles having a particle diameter of less than 150 ⁇ m was 2.0 wt%.
  • the bulk specific gravity was 0.92 gZcm 3 .
  • copolymer particles were dissolved in tetrahydrofuran, and the molecular weight in terms of polystyrene was measured by gel permeation chromatography to find that the weight average molecular weight was 90,000. (Vinylidene chloride-based copolymer particles (A-10)) 10 parts by mass of the obtained vinylidene chloride-based copolymer particle composition (A-10) was added to the vinylidene chloride-based copolymer particle composition.
  • a film was produced in the same manner as in Example 12 except that ⁇ , unsaturated carboxylic acid ester ( ⁇ 2) was not added. The results are shown in Table 7.
  • a film was produced in the same manner as in Example 12, except that the ethylene monoacetate butyl copolymer (B1) was not added. The results are shown in Table 7.
  • Example 17 was repeated except that 1.5 parts by mass of the ethylene-vinyl acetate copolymer (B1-4) and 2.0 parts by mass of ⁇ , unsaturated power rubonic ester ( ⁇ 2-1) were blended. A film was produced in the same manner. The results are shown in Table 7.
  • Example 1 Example 2 Example 3 Example 4 Example 5
  • Example 6 Example 7
  • Example 8 Example 9
  • Example 11 Polymer Type Used (A-1) (A-3) (A-5) (A-1) Rate of change in feed rate (%) 3.1 2.2 1.8 2.4 2.5 3.1
  • Comparative example Comparative car example ⁇ Ratio
  • Example 17 Example 18 Example 19 Example 20 Vinylidene chloride-based copolymer particles ( ⁇ -1) 90
  • the vinylidene chloride-based copolymer particle composition of the present invention can be extruded stably when melt-molded into a film or sheet, a film or sheet having excellent film thickness uniformity can be obtained. Furthermore, a composition comprising a copolymer of two or more monomers selected from monomers of ethylene monovinyl acetate copolymer and [3] unsaturated carboxylic acid ester is added to this copolymer particle composition. Thereby, it is possible to suppress the outflow of the resin decomposition product during the melt molding, suppress the adhesion of the resin decomposition product at the die outlet, and obtain a film or sheet excellent in suitability for a packing and filling machine and gas barrier property. Further, by extruding the above composition through a vacuum hopper, it is possible to improve the extrudability.

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Abstract

A composition of vinylidene chloride copolymer particles which, when extruded into a film or sheet, is capable of being stably extruded evenly and which has improved thermal stability. The vinylidene chloride copolymer particles are characterized by having a weight-average particle diameter of 200 to 500 µm and having a content of particles having a particle diameter smaller than 150 µm of 3 wt.% or lower. The vinylidene chloride copolymer composition is characterized by being obtained by compounding the copolymer particles with an ethylene/vinyl acetate copolymer and an ester of an α,ß-unsaturated carboxylic acid.

Description

明 細 書 塩化ビニリデン系共重合体粒子組成物 <技術分野 >  Description Vinylidene chloride copolymer particle composition <Technical field>

本発明は、 塩化ビニリデン系共重合体組成物およびそれを用いたフィルム、 シ ートに関する。 ぐ背景技術 >  The present invention relates to a vinylidene chloride-based copolymer composition, and a film and a sheet using the same. Background technology>

塩化ビニリデン系共重合体は、 水蒸気や酸素などのガスバリヤー性ゃ耐油性に 優れた特性を持つので、 特に食品包装用フィルムなどに好適に使用されている。 食品包装用フィルムに使われる塩化ビニリデン系共重合体の製造方法には、 懸濁 重合法や乳化重合法があるが、 乳化剤の残存などの問題がないことから懸濁重合 法が用いられている。 懸濁重合法は、 分散剤を含む水中で機械的撹拌により塩化 ビニリデンと重合性ビュルモノマーの混合分散油滴を形成させた上で、 重合開始 剤を添加して重合を行う方法である。  Vinylidene chloride-based copolymers have excellent gas barrier properties against water vapor and oxygen and excellent oil resistance, and are therefore particularly suitably used for food packaging films and the like. Methods for producing vinylidene chloride-based copolymers used in food packaging films include suspension polymerization and emulsion polymerization, but the suspension polymerization method is used because there are no problems such as residual emulsifiers. . The suspension polymerization method is a method in which a mixed and dispersed oil droplet of vinylidene chloride and a polymerizable vinyl monomer is formed by mechanical stirring in water containing a dispersant, and then a polymerization initiator is added to carry out polymerization.

食品包装用フィルムを得る場合には、 懸濁重合で得られた塩化ビニリデン系共 重合体を用いて、 通常の溶融成形法により延伸し、 または延伸せずに、 単層また は多層のフィルムに加工される。  When a food packaging film is to be obtained, the vinylidene chloride copolymer obtained by suspension polymerization is stretched by a normal melt molding method, or is stretched into a single-layer or multilayer film. Processed.

一般に、 懸濁重合で得られる塩化ビニリデン系共重合体は、 粒子状であること が特公昭 5 5— 1 8 2 4 2号公報、 特公昭 5 7— 9 5 7 5号公報等で公知である 力 粒子径分布、 かさ比重が広い共重合体粒子組成物しか得ることが出来無い。 また、 U S P 3 7 0 6 7 2 2には、 塩化ビエルと塩化ビニリデン系樹脂を塊重合 と懸濁重合を組み合わせて重合することにより、 ビ-リデン系共重合体粒子組成 物を得る方法が開示されている。 しかし、 この方法では樹脂を安定に押出すこと ができず、 膜厚が均一なフィルムを得ることが難しかった。 すなわち、 塩化ビエ リデン系共重合体の形状や大きさのバラツキによりダイ内からバレル内に充填さ れる共重合体の量が変動し、 押出機の吐出量に影響を与える。 これによつてへッ ド圧が変動し、 結果として押出されるフィルムの膜厚が不均一となる。 膜厚が不 均一なフィルムは、 フィルム包装体を得ようと高周波シールを行うと、 シール強 度が均一とならないので、 生産収率が低下しやすい。 この問題を解決するには、 押出機内に一定量の共重合体粒子組成物を安定に供給する必要がある。 しかし、 この問題について具体的に取り組んだ技術はこれまで存在しなかった。 Generally, vinylidene chloride copolymers obtained by suspension polymerization are known to be in the form of particles as disclosed in Japanese Patent Publication No. 55-182242, Japanese Patent Publication No. 57-97575, and the like. A certain force Only a copolymer particle composition having a wide particle size distribution and a large specific gravity can be obtained. Also, USP 3,067,722 discloses a method for obtaining a bi-lidene-based copolymer particle composition by polymerizing biel chloride and vinylidene chloride-based resin by a combination of bulk polymerization and suspension polymerization. Have been. However, in this method, the resin could not be extruded stably, and it was difficult to obtain a film having a uniform thickness. That is, the amount of the copolymer filled from the die into the barrel fluctuates due to the variation in the shape and size of the bilidene chloride-based copolymer, which affects the discharge amount of the extruder. This allows The pressure of the film fluctuates, resulting in uneven film thickness of the extruded film. When a high-frequency seal is applied to obtain a film package with a non-uniform film thickness, the sealing strength is not uniform, and the production yield is likely to decrease. To solve this problem, it is necessary to stably supply a certain amount of the copolymer particle composition into the extruder. However, no technology specifically addressed this problem.

一方、 塩化ビニリデン系共重合体は押出加工中に熱分解しやすく、 熱分解によ り炭化物が流出したり、 得られたフィルムが黄変したりする。 熱安定性の改良を 行うために、 従来以下のような提案が行われている。  On the other hand, vinylidene chloride-based copolymers are easily thermally decomposed during extrusion, causing carbides to flow out due to the thermal decomposition and the resulting film to turn yellow. Conventionally, the following proposals have been made to improve thermal stability.

塩化ビニリデン系共重合体にエチレンと酢酸ビニルとの共重合体 (以下、 E V Aと略す) を配合することにより押出加工時の熱安定性の改善や得られたフィル ムの低温特性の改善を行っている方法としては、 特開昭 5 5 - 1 0 8 4 4 2号公 報 (酢酸ビニル含量約 5〜約 1 8重量%、 溶融流れ約 0 . 1〜約 1 . 0 d g Z分 の E V Aを約 5〜約 4 0重量%を配合)、特公表 3— 5 0 3 2 9 0号公報(酢酸ビ ニル含量約 2 8 %の E V Aを約 0 . 0 1〜約 2重量%配合)、特公昭 4 0— 1 6 1 4 1号公報(酢酸ビニル含量 3 ~ 2 0 %の£ を2〜2 0重量%配合)、特開平 1 - 1 3 1 2 6 8号公報 (酢酸ビニル含量約 3〜約 3 0重量%の E V Aを配合)、 再公表特許 WO 9 6 / 3 4 0 5 0 (エチレン含有 6 5〜8 5重量0 /。の E V Aを 1 · 5〜 3質量部配合)。しかし、これらの方法では十分な熱安定性は得られなかった。 一方、 他の方法で押出加工性を改善する方法として、 特開昭 5 3 - 1 6 7 5 3 号公報 (特定の軟化点、 溶融粘度のスチレンを含有するスチレン系重合体もしく はスチレン一メチルメタクリレート系重合体を配合)、特許第 2 9 4 7 9 3 1号公 報 (塩化ビニリデン一メチルァクリレートコポリマーにメチルメタクリレートー プチルァクリレート一スチレンターポリマーを少なくとも 0 . 5重量部添加)、特 許公報第 3 0 7 8 6 6 3号公報 (ブチルァクリレート、 プチルメタクリレートお よびメチルメタクリレートから誘導されるポリマーを配合)、特開平 6— 2 3 4 9 0 2号公報(約 4重量%までのァクリレート共重合体を配合)、特開平 8— 2 0 8 9 2 6号公報では(ァクリレート Zスチレンコポリマーを配合)、特開平 7— 2 6 8 1 6 2号公報 (スチレン成分、 ァクリル酸プチル成分おょぴメタクリル酸メチ ル成分からなるスチレン系共重合体樹脂を配合) がある。 By blending a copolymer of ethylene and vinyl acetate (hereinafter abbreviated as EVA) with a vinylidene chloride copolymer, the thermal stability during extrusion and the low-temperature properties of the obtained film are improved. Japanese Patent Application Laid-Open No. 55-104442 (EVA containing from about 5 to about 18% by weight of vinyl acetate and from about 0.1 to about 1.0 dg Z) About 5 to about 40% by weight), Japanese Patent Publication No. 3-503320 (combination of about 0.01 to about 2% by weight of EVA with a vinyl acetate content of about 28%), Japanese Patent Publication No. 40-161241 (pound having a vinyl acetate content of 3 to 20% is blended at 2 to 20% by weight), Japanese Patent Application Laid-Open No. 1-131268 (Japanese Patent Application Laid-open No. 3 blended about 3 0 percent by weight of EVA), re-published patent WO 9 6/3 4 0 5 0 (ethylene content 6 5-8 5 weight 0 /. of EVA 1-5-3 parts by mass). However, these methods did not provide sufficient thermal stability. On the other hand, as another method for improving extrusion processability, Japanese Patent Application Laid-Open No. 53-16753 (styrene-based polymer containing styrene having a specific softening point and melt viscosity or styrene-based polymer) is disclosed. Methyl methacrylate polymer blended), Patent No. 294 791 31 (Add at least 0.5 parts by weight of methyl methacrylate-butyl acrylate-styrene terpolymer to vinylidene chloride-methyl acrylate copolymer) ), Patent Publication No. 3 078 663 (comprising polymers derived from butyl acrylate, butyl methacrylate and methyl methacrylate), and Japanese Patent Application Laid-Open No. Japanese Patent Application Laid-Open No. 8-209926 (comprising an acrylate Z styrene copolymer) and Japanese Patent Application Laid-Open No. 7-268816 (styrene component) , Ac Butyl acrylate component Methyl methacrylate Styrene-based copolymer resin composed of

しかしこれらの方法によると、 各種共重合体や添加剤を配合することにより、 熱安定性が満足されたとしても、 塩化ビニリデン系共重合体から得られる食品包 装充填機適性、 ガスバリヤ一性等の特性が低下しやすい。 一方、 塩化ビニリデン 系共重合体の分子量を低くすると、 フィルムの機械的な強度が低下する。 また、 押出加工を連続的に実施した場合に、 押出機内部で生じた熱劣化物がスクリュー やダイに付着し得られるフィルムに影響を与えるので、 生産を中断して、 スクリ ユーやダイの洗浄を行う必要がある。 これにより、 押出生産に費やす時間が短縮 されるため、 生産性が低下してしまう。  However, according to these methods, even if the thermal stability is satisfied by blending various copolymers and additives, the suitability for food packaging and filling machines obtained from vinylidene chloride-based copolymers, gas barrier uniformity, etc. Characteristics are apt to deteriorate. On the other hand, when the molecular weight of the vinylidene chloride-based copolymer is reduced, the mechanical strength of the film decreases. In addition, if the extrusion process is performed continuously, thermal degradation products generated inside the extruder will affect the film obtained by adhering to the screw or die. Need to do. This reduces the time spent on extrusion production, thereby reducing productivity.

本発明は、 押出安定性に優れ、 結果として膜厚均一性に優れるフィルムを製造 できる塩化ビニリデン系共重合体を提供すること、 及び、 熱安定性、 押出安定性 に優れる塩化ビ二リデン系樹脂組成物を提供することを目的とする。  An object of the present invention is to provide a vinylidene chloride-based copolymer having excellent extrusion stability and, as a result, a film having excellent film thickness uniformity, and a vinylidene chloride-based resin having excellent heat stability and extrusion stability. It is intended to provide a composition.

<発明の開示 > <Disclosure of Invention>

本発明者らは、 前記課題を解決するには、 懸濁重合から得られる特定の粒子径 をもち、 含まれる微小粒子量がある一定量以下である塩化ビニリデン系共重合体 組成物、 または特定のかさ比重を持つ塩化ビニリデン系共重合体粒子組成物を用 いればよいことを見出した。 さらに、 この特定の粒子組成物にエチレン一酢酸ビ 二ノレ共重合体、 およびひ、 ]3不飽和カルボン酸エステルのモノマーから選ばれた 2種以上のモノマーから得られる共重合体を配合した組成物とすることにより、 さらに安定押出性が向上することを見出し、 本発明に至った。  In order to solve the above problems, the present inventors have proposed a vinylidene chloride-based copolymer composition having a specific particle size obtained from suspension polymerization and containing a small amount of fine particles of a certain amount or less, or It has been found that a vinylidene chloride-based copolymer particle composition having a bulk specific gravity may be used. Further, a composition obtained by blending the specific particle composition with a copolymer of ethylene monoacetate vinyl chloride and a copolymer obtained from two or more kinds of monomers selected from the group consisting of 3) unsaturated carboxylic acid ester monomers. It has been found that stable extrusion properties can be further improved by using the product, and the present invention has been accomplished.

すなわち本願の主な発明は、 重量平均粒子径が、 2 0 0〜5 0 0 / mの範囲で あり、 かつ粒子径が 1 5 0 μ m未満の粒子の割合が 3 w t %以下であることを特 徴とする塩化ビニリデン系共重合体粒子組成物、 及びこの組成物 (A) 1 0 0質 量部と、 エチレン一酢酸ビニル共重合体 (B 1 ) 0 . 0 5〜2 . 9 5質量部およ び a、 j3不飽和カルボン酸エステルのモノマーから選ばれた 2種以上のモノマー からなる共重合体(B 2 )の 0 . 0 5 ~ 2 . 9 5質量部とからなる組成物であり、 かつ (B 1 ) の配合質量と (B 2 ) の配合質量の合計が 3質量部以下である塩化 ビニリデン系共重合体組成物である。 That is, the main invention of the present application is that the weight average particle diameter is in the range of 200 to 500 / m and the ratio of particles having a particle diameter of less than 150 μm is 3 wt% or less. A vinylidene chloride copolymer particle composition characterized by the following, 100 parts by mass of the composition (A), and ethylene-vinyl acetate copolymer (B 1) 0.05 to 2.95. A composition comprising: parts by mass and 0.05 to 2.95 parts by mass of a copolymer (B 2) comprising two or more monomers selected from monomers of a and j3 unsaturated carboxylic acid esters And the sum of the compounding mass of (B 1) and the compounding mass of (B 2) is 3 parts by mass or less. It is a vinylidene copolymer composition.

<発明を実施するための最良の形態 > <Best mode for carrying out the invention>

本発明における塩化ビ-リデン系共重合体は、 塩化ビニリデンモノマーと該モ ノマーと共重合可能なビュル系モノマーを共重合させたものである。  The vinylidene chloride copolymer in the present invention is obtained by copolymerizing a vinylidene chloride monomer and a vinyl monomer copolymerizable with the monomer.

塩化ビエリデンモノマーと共重合可能なビニル系モノマーとしては、 例えば塩 化ビエル、 酢酸ビニル、 プロピオン酸ビュル等のビニルエステル類; メチルァク リ レート、 ェチノレアクリ レート、 プチルァクリ レート、 2—ェチルへキシルァク リ レート、 ヒ ドロキシェチノレアタリ レート、 ヒ ドロキシプロピ /レアタリ レート、 フエニノレアタ リ レート、 シク口へキシルァクリ レート、 ダリシジルァクリ レート およびメチルメタクリレート、 ェチルメタクリレート、 2—ェチルへキシルメタ タリレート、 ヒ ドロ'キシェチ /レメタクリレート、 ヒ ドロキシプ口ピノレメタクリレ 一卜、 フエ二ノレメタタリレート、 シクロへキシノレメタタリレート、 グリ シジノレメ タクリレート等の Q;、 ]3不飽和カルボン酸エステル類;エチレンおよびプロピレ ン等のォレフィン類 ; メチルビニルエーテル、 ェチノレビニノレエーテノレ等のラウリ ルビニルエーテルおよびイソプチルビニルエーテル等のビエルエーテル類;その 他、 ィタコン酸、 マレイン酸、 無水マレイン酸、 アクリロニトリル、 メタクリ ロ 二トリル、 スチレン、 メチノレスチレン、 a—メチノレスチレン、 クロロスチレン、 クロロメチルスチレン等が挙げられる。 これらの重合性ビエル系モノマーは単独 でも二種類以上の混合として用いてもよい。  Examples of the vinyl monomer copolymerizable with the biylidene chloride monomer include vinyl esters such as vinyl chloride chloride, vinyl acetate, and vinyl propionate; methyl acrylate, ethino acrylate, butyl acrylate, 2-ethylhexyl acrylate, and the like. Hydroxyshetinoleate tallate, hydroxypropiate / reatalylate, pheninoleate acrylate, cyclohexyl acrylate, daricidyl acrylate and methyl methacrylate, ethyl methacrylate, 2-ethyl hexyl methacrylate, hydro 'kisshet / remethacrylate, Q; such as droxyp mouth pinole methacrylate, feninole methacrylate, cyclohexinole methacrylate, and glycidinolemethacrylate; 3) unsaturated carboxylic esters Olefins such as ethylene and propylene; lauryl vinyl ethers such as methyl vinyl ether and ethynolebininoleatenore and bier ethers such as isobutyl vinyl ether; and others, itaconic acid, maleic acid, maleic anhydride, acrylonitrile, methacryloyl Examples include nitrile, styrene, methynolestyrene, a-methynolestyrene, chlorostyrene, and chloromethylstyrene. These polymerizable biel-based monomers may be used alone or as a mixture of two or more.

これらの中でも、 塩化ビュル、 メチルァクリレート、 メチルメタクリレート、 2—ェチルへキシルアタリ レート、 アクリ ロニトリル、 スチレンが好ましい。 本発明の塩化ビニリデン系共重合体粒子組成物は、 重量平均粒子径が 2 0 0〜 5 0 0 μ πιである。 好ましくは 2 3 0 ~ 4 0 0 /x m、 さらに好ましくは 2 5 0〜 3 5 0 /x mである。 この粒子径がこの範囲であると、 押出負荷が一定になり、 安 定な押出加工が可能となる。結果として得られる膜厚が均一にすることができる。 粒子径分布は、 日科機社製のコールターマルチセィザ一粒子測定装置 T A— I I 型によって測定することができる。 また、 1 50 m未満の粒子の質量割合が 3質量%以下である必要がある。 こ れ以上多くの微粒子が含まれていると押出加工時にかかるメルトテンションがー 定とならず、 膜厚が不均一となる。 より好ましくは 1 50 /zm以下の粒子が 2. 5質量%以下である。 Of these, butyl chloride, methyl acrylate, methyl methacrylate, 2-ethylhexyl acrylate, acrylonitrile, and styrene are preferred. The vinylidene chloride-based copolymer particle composition of the present invention has a weight average particle diameter of 200 to 500 μπι. It is preferably from 230 to 400 / xm, and more preferably from 250 to 350 / xm. When the particle diameter is in this range, the extrusion load becomes constant, and stable extrusion can be performed. The resulting film thickness can be uniform. The particle size distribution can be measured with a Coulter Multisizer Single Particle Analyzer TA-II manufactured by Nikkaki Co., Ltd. In addition, the mass ratio of particles having a size of less than 150 m needs to be 3% by mass or less. If more fine particles are contained, the melt tension during extrusion processing will not be constant, and the film thickness will be non-uniform. More preferably, the content of particles of 150 / zm or less is 2.5% by mass or less.

さらにかさ比重は、 塩化ビニリデン系共重合体粒子組成物を一定量で安定に供 給できる観点から 0. 80 gZcm3〜l . 0 gZ c m3となることが好ましレ、。 好ましくは 0. 90 g/c m3〜0. 98 gZc m3である。 かさ比重は、 J I S K- 6722に基づいて測定することができる。 Further or Is gravity is Shi preferred that made in view of the vinylidene chloride copolymer particle composition can be stably supply a constant amount of 0. 80 gZcm 3 ~l. 0 gZ cm 3,. Preferably, it is 0.90 g / cm 3 to 0.98 gZcm 3 . The bulk specific gravity can be measured based on JIS K-6722.

さらに粒子組成物の好ましい条件は、 重量平均粒子径は 230〜400 μιη、 かつ 1 50 m未満の微小粒子の重量割合は 1. 5 w t °/0以下、 さらにかさ比重 は 0. 9 0 gZcm3〜0. 98 gZc m3の場合である。 Further, preferable conditions of the particle composition are as follows: the weight average particle diameter is 230 to 400 μιη, and the weight ratio of the fine particles having a particle diameter of less than 150 m is 1.5 wt ° / 0 or less, and the bulk specific gravity is 0.90 gZcm 3. 00.98 gZc m 3 .

また、 塩化ビニリデン系共重合体粒子組成物の重量平均分子量は、 6万〜 20 万程度がよく、 好ましくは 7万〜 1 5万の範囲である。 さらに好ましくは 8万〜 1 3万である。 上記範囲であると、 熱安定性、 包装充填機適性やガスバリヤ一性 の点から好適である。 重量平均分子量の異なる 2種以上の塩化ビニリデン系共重 合体粒子組成物を任意の割合で配合して、 組成物の重量平均分子量が上述の範囲 としても良い。 なお、 重量平均分子量については、 ゲルパーミエーシヨンクロマ トグラフィ一測定によるポリスチレン換算重量平均分子量を用いて測定した。 本発明の塩化ビニリデン系重合体粒子組成物を得るには下記の方法がある。 まず、 上述の塩化ビエリデンモノマーとこれと共重合可能なモノマーを共重合 させる。 重合する際に使用する重合開始剤としては、 例えば、 ジイソプロピルパ ーォキシジカーボネート、 ジォクチ^/パーォキシジカーボネート、 ジラウリルパ ーォキシジカーボネート、 ジミリスチルパーォキシジカーボネート、 ジセチ ^パ ーォキシジカーボネート、ジターシャリブチルパーォキシジカーボネート、ジ(ェ トキシェチル) パーォキシジカーボネート、 ジ (メ トキシイソプロピル) パーォ キシジカーボネート、ジ(3メ トキシプチル)パーォキシジカーボネート、 ジ(3 メ トキシ 3メチルプチル) パーォキシジカーボネー ト、 ジ (ブトキシェチル) パ ーォキシジカーボネート、 ジ (2イソプロポキシェチル) パーォキシジカーボネ ート、 ジ ( 2ェチルへキシル) バーオキシジカーボネート、 ジ (2イソプロポキ シェチル) パーォキシジカーボネート、 ジベンジ^/パーォキシジ力 ポネート、 ジシク口へキシノレパ一才キシジカーボネート、 ジターシャ Vーブチノレシク口へキ シルバーォキシジカーボネート、 等のパーカーボネート系開始剤;ターシャリ一 プチルパーォキシネオデカネート、 ターシャリ一へキシルパーォキシネオデカノ エート、 ァミルパーォキシネオデカネート、 ターシャリーォクチルバーオキシネ ォデカネ一ト、 ひ一クミルパーォキシネオデカネート、 1ーシクロへキシルー 1 一メチルェチルパーォキシネオデカネート、 ターシャリ一ブチルパーォキシビバ レート、 ァミルパーォキシビバレート、 ターシャリーォクチルパーォキシピバレ 一卜、 ターシャリーへキシノレノ 一ォキシピバレート、 α—クミルパーォキシピバ レート、 パーへキシルォキサレート、 ジターシャリープチノレパーォキシォキザレ 一ト、 ァセチノレシクロへキシノレサノレフォェノレパーオキサイド、 1 · 1 . 3 . 3 . テトラメチルプチルパーォキシフエノキシァセテ一ト等のパーエステル系開始 剤;ラウロイルパーォキサイ ド、 ジィソプチルパーォキサイド、 2ェチ ルへキサ ノィルパーォキサイ ド、 3 . 5 . 5 トリメチルへキサノィルパ一ォキサイ ド等の ジァシルバーォキサイ ド系開始剤; tーブチルヒ ドロペルォキシド、 ジ一 tーブ チノレペルォキシド、 ベンゾィノレペルォキシド、 ジ一イソプロピルぺノレオキシ ジ カーボネート、 t一プチノレぺノレオキシイソブチレート、 t一へキシルバーォキシ ジグリコレート等のジ一 t―ァルキルパーォキシジグリコレート系開始剤; 2 . 2, ァゾビスイソブチロニトリル、 2 · 2 ' ァゾビス一 2 . 4ジメチルバレロニ トリル、 2 . 2, ァゾビス一 4メ トキシー 2 . 4ジメチルバレロニトリル、 4, 4ーァゾビス (4一シァノペンタン酸) 2 . 2, 一ァゾビス (2—アミジノプロ パン) ハイ ド口クロライ ド、 2 . 2, ーァゾビス (N . N ' ージメチレンィソブ チルァミジン) ハイ ド口クロライ ド等のァゾ系開始剤;過硫酸力リウム、 過硫酸 アンモ-ゥム等の水溶性過酸化物またはこれらにァミン、 重亜硫酸ナトリゥム等 の還元剤を添加した開始剤等が挙げられる。 重合反応速度を均一化する為に、 1 0時間半減期の異なる重合開始剤を 2種以上組み合わせて使っても良い。 これら の重合開始剤はそのまま使用してもよいし、 水ェマルジヨン、 水サスペンジョン にしても使用できる。 The weight average molecular weight of the vinylidene chloride-based copolymer particle composition is preferably about 60,000 to 200,000, and more preferably 70,000 to 150,000. More preferably, it is 80,000 to 130,000. When the content is in the above range, it is preferable from the viewpoints of thermal stability, suitability for a packing and filling machine, and gas barrier property. Two or more kinds of vinylidene chloride-based copolymer particle compositions having different weight average molecular weights may be blended at an arbitrary ratio so that the weight average molecular weight of the composition falls within the above range. The weight average molecular weight was measured using a polystyrene equivalent weight average molecular weight obtained by gel permeation chromatography. The following methods are available for obtaining the vinylidene chloride polymer particle composition of the present invention. First, the above-mentioned biylidene chloride monomer and a monomer copolymerizable therewith are copolymerized. Examples of the polymerization initiator used in the polymerization include, for example, diisopropyl peroxydicarbonate, dioctyl / peroxydicarbonate, dilauryl peroxydicarbonate, dimyristyl peroxydicarbonate, and diacetyl peroxydicarbonate. Oxydicarbonate, di-tert-butyl peroxydicarbonate, di (ethoxyxetyl) peroxydicarbonate, di (methoxyisopropyl) peroxydicarbonate, di (3 methoxybutyl) peroxydicarbonate, di ( 3 methoxy 3-methylbutyl) peroxydicarbonate, di (butoxyshethyl) peroxydicarbonate, di (2-isopropoxyshetyl) peroxydicarbonate Di- (2-ethylhexyl) baroxy dicarbonate, di- (2-isopropoxy shetyl) peroxy dicarbonate, dibenzi ^ / peroxy di-potassium ponate, di-six-hexyl-one-year-old xy-dicarbonate, zitasha V-butino-re-six Percarbonate-based initiators such as silveroxydicarbonate, etc .; tertiary butyl peroxy neodecanoate, tertiary hexyl peroxy neo decanoate, amyl peroxy neo decanoate, tertiary octyl bar Oxynedecaneate, 1-cumylperoxyneodecanate, 1-cyclohexyl 1-methylethylperoxyneodecanate, tert-butylperoxybivalate, amylperoxybivalate, Tasha Lioctyl peroxypivale, Tertiary hexinolenooxypivalate, α-cumylperoxypivalate, perhexyloxalate, ditertiary hexinoleoxypivalate, acetinolecyclohexynolesanoleforenoleperoxide, 1 · 1.3.3. Perester-based initiators such as tetramethylbutyl peroxyphenoxy acetate; lauroyl peroxide, diisopropyl oxyperoxide, and 2-ethylhexyl peroxy oxy , 3.5.5 Initiators of diasilboxides such as trimethylhexanoyl peroxide, etc .; t-butyl hydroperoxide, tert-butyltinoleperoxide, benzoinoleperoxide, benzoinoleperoxide, di-isopropyl ぺNoreoxy dicarbonate, t-butyltinolenooxyisobutyrate, t-hexyloxy Di one t such glycolate - § Ruki helper O carboxylate diglycolate-based initiators;... 2 2, § azobisisobutyronitrile, 2-2 'Azobisu one 2 4-dimethyl-Barre Roni tolyl, 2 2, Azobis-4 methoxy 2.4 dimethylvaleronitrile, 4,4-azobis (4-monocyanopentanoic acid) 2.2, monoazobis (2-amidinopropane) hydride chloride, 2.2, azobis (N.N ') Dimethyleneisobutylamidine) An azo initiator such as chloride at the mouth; water-soluble peroxides such as potassium persulfate and ammonium persulfate; or reducing agents such as amine and sodium bisulfite. And the like. In order to make the polymerization reaction rate uniform, two or more polymerization initiators having different half-lives of 10 hours may be used in combination. These polymerization initiators can be used as they are, water emulsion, water suspension, etc. It can be used anyway.

開始剤の使用量は、 塩化ビニリデンモノマーとビニル系モノマーとの混合液に 対して 1 00〜7000 p p mが好ましく、より好ましくは 500〜5000 ρ pmである。 さらに好ましくは 1000〜3000 p pmである。  The amount of the initiator to be used is preferably from 100 to 7000 ppm, more preferably from 500 to 5000 ppm, based on the mixture of the vinylidene chloride monomer and the vinyl monomer. More preferably, it is 1000 to 3000 ppm.

次に、 塩化ビニリデン系共重合体を重合させて粒子組成物を得る。  Next, the vinylidene chloride copolymer is polymerized to obtain a particle composition.

本発明のように、 特定の範囲のかさ比重を持つ塩化ビニリデン系共重合体粒子 組成物を得るためには懸濁重合法が好ましい。  In order to obtain a vinylidene chloride copolymer particle composition having a specific gravity in a specific range as in the present invention, a suspension polymerization method is preferable.

懸濁分散剤としては、 ポリビニルピロリ ドン、 ポリアクリル酸、 ポリビニルァ ノレコーノレ、 ポリメチノレビニノレエーテノレ、 ポリアク リノレアミ ド、 ポリエチレンイ ミ ン、 ポリ ( 2ーェチルー 2—ォキサゾリン) 等のホモポリマ一、 無水マレイン酸 一酢酸ビュル共重合体等や各種ランダムコポリマ一、 グラフトコポリマー、 プロ ックコポリマー、 マクロモノマー等の合成高分子;メチルセルロース、 ェチルセ ルロース、 ヒ ドロキシェチルセルロース、 ヒ ドロキシプロピノレセルロース、 カル ボキシメチルセルロース等の水溶性セルロース誘導体;デンプン、 ゼラチン等の 天然高分子物質等が挙げらる。 さらに必要に応じて、 上記分散安定剤に加えて捕 助安定剤を用いることが出来る。 このような補助安定剤としてはァ-オン性界面 活性剤、 カチオン性界面活性剤、 ノニオン性界面活性剤、 両性界面活性剤および 長鎖アルコール等を挙げることが出来る。 中でも、 特にメチルセルロース、 ヒ ド ロキシプロピルセルロース、ヒ ドロキシプロポキシメチノレセノレロースが好ましい。 これらの安定剤の 0. 2 w t %水溶液の 20°Cにおける表面張力は、 得られる粒 子径の観点から 5 mN/m以上が好ましく、重合進行性の観点から 6 OmN/m以下 であることが好ましい。  Examples of the suspending and dispersing agent include homopolymers such as polyvinylpyrrolidone, polyacrylic acid, polyvinyl alcohol, polymethinolebininoleatenore, polyacrinoleamide, polyethyleneimine, poly (2-ethyl-2-oxazoline), and maleic anhydride. Synthetic polymers such as butyl monoacetate copolymer, various random copolymers, graft copolymers, block copolymers, macromonomers, etc .; methylcellulose, ethylcellulose, hydroxyshethylcellulose, hydroxypropynolecellulose, carboxymethylcellulose, etc. Water-soluble cellulose derivatives; natural polymer substances such as starch and gelatin. If necessary, an auxiliary stabilizer may be used in addition to the dispersion stabilizer. Examples of such co-stabilizers include a-on surfactants, cationic surfactants, nonionic surfactants, amphoteric surfactants, and long-chain alcohols. Among them, methylcellulose, hydroxypropylcellulose and hydroxypropoxymethinoresenolerose are particularly preferred. The surface tension of a 0.2 wt% aqueous solution of these stabilizers at 20 ° C is preferably 5 mN / m or more from the viewpoint of the particle size to be obtained, and 6 OmN / m or less from the viewpoint of polymerization progression. Is preferred.

懸濁分散剤の添加量は、 懸濁重合の安定性の観点からは塩化ビニリデン系モノ マーに対して 30 p pra以上が好ましく、 得られる粒子径の観点からは 8 , 00 0 p pm以下が好ましい。 より好ましくは 100〜5, 000 p m, さらに好 ましくは 200〜 3, 00 O p pmである。 このような範囲とすることにより、 懸濁安定性が得られ、 重量平均粒子径が 200〜500 μ mでかつ、 粒子径が 1 50 μ m未満の微小粒子の量が低減された樹脂組成物を効率よく生産することが できる。 懸濁分散剤は全量を一括添加しても分割添加しても良く、 それらの添加 時期は限定されない。 The addition amount of the suspension dispersant is preferably 30 ppr or more with respect to the vinylidene chloride-based monomer from the viewpoint of the stability of suspension polymerization, and 8,000 ppm or less from the viewpoint of the obtained particle size. preferable. It is more preferably from 100 to 5,000 pm, even more preferably from 200 to 3,000 pm. By setting the content in such a range, suspension stability is obtained, and the resin composition has a weight average particle diameter of 200 to 500 μm and a reduced amount of microparticles having a particle diameter of less than 150 μm. Can be produced efficiently it can. The suspension and dispersant may be added all at once or in portions, and the timing of their addition is not limited.

また、 重合機内や後工程での装置の腐食速度が早くなるので、 塩化ビニリデン 系共重合体のスラリー p Hが低下しすぎないように、 重合初期もしくは重合途中 に p Hの調整の目的で、 アル力リ性物質を必要最小限添加してもよい。  In addition, since the corrosion rate of the equipment in the polymerization machine and in the post-process increases, the slurry pH of the vinylidene chloride copolymer is adjusted so that the slurry pH does not decrease too much during the initial stage or during the polymerization. An alkaline substance may be added to a necessary minimum.

塩化ビニリデン系モノマーの懸濁重合反応は、 重合機内に塩化ビニリデン系モ ノマーと水と懸濁分散剤が、 所定量のほぼ全量を装入し攪拌することにより塩化 ビニリデン系モノマー液滴の形成を行った後、 開始させる。  In the suspension polymerization reaction of vinylidene chloride-based monomer, vinylidene chloride-based monomer, water and a suspending and dispersing agent are charged into a polymerization machine in almost all predetermined amounts and stirred to form vinylidene chloride-based monomer droplets. After going, let it start.

重合の進行を良好なものとするためには、 反応器内を窒素、 アルゴンガス等の 雰囲気にすることが好ましい。 重合温度、 重合時間は塩化ビニリデンおよび重合 性ビニルモノマーの種類、 量、 重合開始剤の種類、 量および連鎖移動剤の種類、 量等によって適宜決定すればよいが、 概ね 3 0 °Cから 9 0 °Cにて 1 0時間〜 1 0 0時間が好ましく、 より好ましくは 2 0〜 6 0時間、 さらに好ましくは 2 5〜 5 0時間である。  In order to improve the progress of the polymerization, it is preferable to set the inside of the reactor to an atmosphere such as a nitrogen gas or an argon gas. The polymerization temperature and polymerization time may be determined as appropriate depending on the type and amount of vinylidene chloride and the polymerizable vinyl monomer, the type and amount of the polymerization initiator, and the type and amount of the chain transfer agent, but generally from 30 ° C to 90 ° C. It is preferably 10 hours to 100 hours at ° C, more preferably 20 hours to 60 hours, and still more preferably 25 hours to 50 hours.

本発明における塩化ビニリデン系共重合体には、 滑剤、 ゲル化改良剤、 p H調 整剤、連鎖移動剤、帯電防止剤、架橋剤、 消泡剤、安定剤、 充填剤、酸化防止剤、 スケール付着防止剤などの添加剤を適宜添加してもよい。 これらは、 重合初期、 重合途中あるいは重合後に添加することができる。  The vinylidene chloride copolymer in the present invention includes a lubricant, a gelling improver, a pH adjuster, a chain transfer agent, an antistatic agent, a crosslinking agent, a defoaming agent, a stabilizer, a filler, an antioxidant, An additive such as a scale adhesion inhibitor may be appropriately added. These can be added at the beginning of the polymerization, during the polymerization, or after the polymerization.

懸濁重合に用い重合器の撹拌機に特に制限はなく、 所望によりバッフルも使用 できる。 撹拌機には、 通常塩化ビュル系単量体の重合に使用されるタービン翼、 ファンタービン翼、 ファウドラー翼およびブルーマージン翼が挙げられるが、 こ のうち、 液滴径の制御の容易なファウドラー翼を用いることが好ましい。 バッフ ルとしてはフィンガー型、 円筒型、 D型およびループ型等が挙げられる。  The stirrer used in the suspension polymerization is not particularly limited, and a baffle can be used if desired. Stirrers include turbine blades, fan turbine blades, faudler blades and blue margin blades, which are usually used for the polymerization of butyl chloride monomers. It is preferable to use Buffers include finger type, cylindrical type, D type and loop type.

本発明の特定の重量平均粒子径の塩化ビ-リデン系共重合体粒子を得るために は、 懸濁剤による界面張力の低下と、 攪拌機の攪拌速度をバランス良く維持しな がら、 生成したポリマー粒子が沈降したり、 反応器や攪拌翼に固着しないように して重合を完了必要がある。 そのために、 特に機械的な攪拌条件を制御すること が重要であり、 具体的には攪拌速度と攪拌回転数を選定してポリマー粒子を浮遊 させながら重合させる。 In order to obtain the bilidene chloride-based copolymer particles having a specific weight average particle size according to the present invention, it is necessary to reduce the interfacial tension caused by the suspending agent and to maintain the stirring speed of the stirrer in a well-balanced manner. The polymerization must be completed so that the particles do not settle or stick to the reactor or stirring blades. For this purpose, it is particularly important to control the mechanical stirring conditions.Specifically, the polymer particles are suspended by selecting the stirring speed and stirring speed. And polymerize.

一般的に、 ポリマー粒子を浮遊させるために攪拌速度は、 ポリマー粒子が十分 浮遊するよう高速度にするが、 その場合はポリマー粒子が攪拌翼のせん断カを受 けてポリマー粒子径が小さくなる。 また、 ポリマー粒子径を大きくするため攪拌 速度を低速度とすると、 ポリマーの沈降が始まり、 さらにはポリマーの凝集固着 が発生し、 反応器内全てが固着する可能性がある。 そのため従来は、 安定に重合 を進めるためには低速回転とすることを避け、 可能な限り高速回転と選定する必 要があり、 結果としてポリマー粒子は、 200 zm以下となった。  In general, the stirring speed is set to a high speed so that the polymer particles are sufficiently suspended in order to suspend the polymer particles. In this case, the polymer particles are subjected to the shear force of the stirring blade, and the polymer particle diameter is reduced. In addition, if the stirring speed is reduced to increase the polymer particle diameter, sedimentation of the polymer starts, and further, coagulation and fixation of the polymer occurs, and the entire reactor may be fixed. For this reason, in the past, it was necessary to avoid low-speed rotation and to select high-speed rotation as much as possible in order to promote stable polymerization. As a result, the polymer particles were reduced to 200 zm or less.

本発明においては、 このポリマーの沈降を防止する限界近傍で、 安定に懸濁重 合を進行する攪拌速度を見出したことで、 安定な押出性に優れるポリマー粒子径 範囲を達成した。  In the present invention, by finding a stirring speed at which suspension polymerization proceeds stably in the vicinity of the limit for preventing the sedimentation of the polymer, a polymer particle diameter range excellent in stable extrudability was achieved.

例えば、 ファウドラー翼を用いた場合、下記式(1) で表した攪拌速度が、 0. 7 s e c以上とすると懸濁重合が安定に行われるため好ましく、 5. 5m/ s e c以下とすると得られる重合体の粒子径が適当範囲となり、 好ましい。 具体 的な条件は攪拌スケールの大きさに応じて変える必要がある。  For example, when a Faudler blade is used, it is preferable that the stirring speed represented by the following formula (1) is 0.7 sec or more because suspension polymerization is stably performed, and if the stirring speed is 5.5 m / sec or less, the resulting weight is obtained. The particle size of the coalesced is within an appropriate range, which is preferable. Specific conditions need to be changed according to the size of the stirring scale.

攪拌速度 (mZ s e c) =η · π · ά/60 (1)  Stirring speed (mZ sec) = η · π · ά / 60 (1)

(η :攪拌翼回転数 (r pm)、 π :円周率、 d :攪拌翼スパンを示す) たとえば、 攪拌翼スパンが 40 O mm φの場合、 60〜2001" 15111で1. 3 〜 4. 2 m/ s e c程度がよく、 2000ιηιηφの場合、 20〜50 r pmで 2. 0〜 5. 3 r p m程度がよい。  (η: stirring blade rotation speed (r pm), π: circumference, d: stirring blade span) For example, when the stirring blade span is 40 O mm φ, 1.3 to 4 in 60 to 2001 ”15111 Approximately 2 m / sec, and in the case of 2000ιηιηφ, approximately 20-5.3 rpm at 20-50 rpm.

本発明の塩化ビニリデン系樹脂粒子組成物は、 押出加工性をより安定化させる ため、 上記の塩化ビニリデン系樹脂粒子組成物 (A) 1 00重量部に、 さらにェ チレン—酢酸ビュル共重合体 (B 1) 及び Q;、 /3不飽和カルボン酸エステルのモ ノマーから選ばれた 2種以上のモノマーからなる共重合体 (B 2) を特定量含有 する塩化ビニリデン系共重合体組成物とするとよい。  In order to further stabilize the extrusion processability, the vinylidene chloride-based resin particle composition of the present invention is added to 100 parts by weight of the vinylidene chloride-based resin particle composition (A) and an ethylene-butyl acetate copolymer (100 parts by weight). B 1) and Q; / 3 A vinylidene chloride copolymer composition containing a specific amount of a copolymer (B 2) composed of two or more monomers selected from monomers of unsaturated carboxylic acid esters Good.

本発明に用いるエチレン一酢酸ビュル共重合体 (B 1) のエチレン含量は、 6 0〜90w t%、 より好ましくは 70〜90 w t%の範囲にあるものである。 成 形されたフィルムの透明性を維持するために、 これらのエチレン含量が 90 w t %以下であることが好ましく、 押出機モーター負荷の安定性および成形フィル ムのバリヤ一性からエチレン含量 6 0 w t %以上が好ましい。 The ethylene monobutyl acetate copolymer (B1) used in the present invention has an ethylene content in the range of 60 to 90 wt%, more preferably 70 to 90 wt%. In order to maintain the transparency of the formed film, these ethylene contents are 90 w The ethylene content is preferably at least 60 wt% from the viewpoint of the stability of the motor load of the extruder and the barrier property of the molding film.

共重合体 (B 1 ) の配合割合は、 塩化ビニリデン系共重合体粒子組成物 (A) 1 0 0質量部に対して 0 . 0 5〜2 . 9 5質量部の範囲がよく、 好ましくは 0 . 1〜2 . 5質量部、 さらに好ましくは 0 . 2〜2 . 0質量部の範囲である。 共重 合体 (B 1 ) の配合割合が 2 . 9 5質量部以下であると、 熱安定性を改良しつつ パリヤー性も維持する。 また、 配合量が 0 . 0 5質量部以上であることにより分 解物の流出抑制効果が充分となり、 熱安定性も向上する。  The blending ratio of the copolymer (B 1) is preferably in the range of 0.05 to 2.95 parts by mass with respect to 100 parts by mass of the vinylidene chloride-based copolymer particle composition (A), and is preferably The range is from 0.1 to 2.5 parts by mass, and more preferably from 0.2 to 2.0 parts by mass. When the blending ratio of the copolymer (B 1) is 2.95 parts by mass or less, the thermal stability is improved and the barrier property is maintained. Further, when the compounding amount is 0.05 part by mass or more, the effect of suppressing outflow of the degraded product becomes sufficient, and the thermal stability is also improved.

共重合体 (B 1 ) のメルトインデックス (M l ) は押出加工性、 ガスバリヤ一 性の点から 3〜1 8 0 g /分が好ましい。 好ましくは 5 ~ 1 6 0 g /分である。 な お、 重量平均分子量は、 3万〜 1 5万の範囲がよい。  The melt index (Ml) of the copolymer (B 1) is preferably from 3 to 180 g / min from the viewpoint of extrusion processability and gas barrier properties. Preferably it is 5 to 160 g / min. The weight average molecular weight is preferably in the range of 30,000 to 150,000.

本発明に用いる共重合体 (B 2 ) は、 α、 不飽和カルボン酸エステルのモノ マーから選ばれた 2種以上のモノマーから得られる共重合体である。 ひ、 不飽 和カルボン酸エステルのモノマーとしては、 好ましくはアルキル基の炭素数 1〜 8個を有するアルキルァクリ レートであり、 例えばプチルァク リ レート、 プロピ ルアタリ レート、 ェチノレアク リ レ一ト、 メチルアタリ レート、 2—ェチルへキシ ノレアタリ レート、 ヒ ドロキシェチルァクリ レ一ト、 ヒ ドロキシプロピノレアクリレ ート、 フエニルアタリレート、 シクロへキシルアタリレートが挙げられ、 これら の中では、 押出加工性とガスバリヤ一性のバランスからプチルァクリ レート、 ェ チルアタリレート、 メチルアタリレートが、 さらに好ましい。  The copolymer (B 2) used in the present invention is a copolymer obtained from two or more monomers selected from monomers of α and unsaturated carboxylic acid esters. In addition, the unsaturated carboxylic acid ester monomer is preferably an alkyl acrylate having an alkyl group having 1 to 8 carbon atoms, such as butyl acrylate, propyl acrylate, ethynole acrylate, methyl acrylate, and the like. 2-ethylhexyl oleate acrylate, hydroxyshetyl acrylate, hydroxypropino acrylate, phenyl acrylate, cyclohexyl acrylate, and extrudability. From the balance of gas barrier properties and the like, butyl acrylate, ethyl acrylate, and methyl acrylate are more preferable.

また、 アルキルメタクリレートのモノマ一としては、 好ましくはアルキル基の 炭素数 1〜 8個を有するアルキルメタクリレートであり、メチルメタクリレート、 ェチルメタクリレート、 ブチルメタアタリ レート、 2ーェチルへキシルメタクリ レート、ヒ ドロキシェチルメタクリ レート、ヒ ドロキシプロピノレメタクリ レート、 フエニノレメタクリ レート、 シク口へキシ /レメタク リ レート、 グリシジノレメタタリ レート等が挙げられ、 これらの中では押出加工性とガスバリヤ一性のバランスか らメチルメタクリレート、 ェチルメタクリ レート、 ブチルメタクリレートが好ま しい。 α、 ]3不飽和カルボン酸エステルのモノマー共重合体 (B 2 ) は、 乳化重合、 懸濁重合、 溶液重合および塊状重合など、 いずれの重合方法によって得られた共 重合体でも用いることができる。 これらの中では、 乳化重合が好ましい。 乳化重 合方法には、 シード重合、 グラフト重合および多段重合等があるが、 特に、 多段 重合により得られた共重合体がより好ましい。 Further, the alkyl methacrylate monomer is preferably an alkyl methacrylate having an alkyl group having 1 to 8 carbon atoms, such as methyl methacrylate, ethyl methacrylate, butyl methacrylate, 2-ethylhexyl methacrylate, or hydroxyxyl. Examples include tyl methacrylate, hydroxypropynolemethacrylate, pheninolemethacrylate, cycle hex / remethacrylate, and glycidinolemethacrylate, among which are the balance between extrudability and gas barrier integrity. Methyl methacrylate, ethyl methacrylate, and butyl methacrylate are preferred. α,] 3 unsaturated carboxylic acid ester monomer copolymer (B 2) can be used as a copolymer obtained by any polymerization method such as emulsion polymerization, suspension polymerization, solution polymerization and bulk polymerization. . Among these, emulsion polymerization is preferred. Examples of the emulsion polymerization method include seed polymerization, graft polymerization, and multi-stage polymerization, and a copolymer obtained by multi-stage polymerization is particularly preferable.

多段重合では、 コア相のポリマーを形成した後、 このコア相にグラフト重合お よび段階的な重合を行い、 シェル相を順次形成する重合方法を行う。  In the multistage polymerization, after forming a polymer of a core phase, a graft phase and a stepwise polymerization are performed on the core phase, and a polymerization method of sequentially forming a shell phase is performed.

この中で、 コア相としてはフィルム製膜の点からアルキルァクリレートのよう にポリマーとしてのガラス転移温度が 0 °C以下のモノマーを用いることが好まし い。  Among these, it is preferable to use a monomer having a glass transition temperature of 0 ° C or lower as a polymer, such as an alkyl acrylate, as the core phase from the viewpoint of film formation.

コア相は、 アルキルァクリレートのモノマーまたはモノマー混合物を重合した ものが挙げられ、 例えば、 プチルァクリレート、 プロピルァクリレート、 ェチル アタリレート、 2—ェチルへキシルアタリレートなどを用いるのが好ましい。 特 にブチルァクリレートが好ましい。  The core phase is obtained by polymerizing an alkyl acrylate monomer or a monomer mixture. For example, it is preferable to use butyl acrylate, propyl acrylate, ethyl acrylate, 2-ethylhexyl acrylate, and the like. . Particularly, butyl acrylate is preferred.

前記のシェル相はアルキルメタクリレートおよびアルキルァクリレートのモノ マーあるいはモノマー混合物が用いられ、 例えば、 メチルメタクリレート、 ェチ ルメタタリレート、 ブチルメタアタリレート、 ブチルアタリレートゃメチノレアク リレートなどを用いるのが好ましい。 特にメチルメタクリレートが好ましい。 コァ相とシェル相の質量割合は、 1 0〜9 0 w t % : 9 0〜1 0 w t %の範囲 で任意の割合に組み合わせて重合するが、 好ましくは 3 0 ~ 7 0 w t %: 7 0〜 3 0 w t %、 さらに好ましくは 5 0〜 7 0 w t %: 3 0〜 5 0 w t %である。 シェル相の割合が上記範囲にあると、 フィルム中への共重合体の分散が均一と なり、 シール特性が保持される。  As the shell phase, a monomer or a mixture of alkyl methacrylate and alkyl acrylate is used.For example, it is preferable to use methyl methacrylate, ethyl methacrylate, butyl methacrylate, butyl acrylate, methinoreal acrylate, and the like. . Particularly, methyl methacrylate is preferred. The mass ratio of the core phase and the shell phase is in the range of 10 to 90 wt%: 90 to 10 wt%, and polymerization is carried out in an optional ratio, preferably 30 to 70 wt%: 70 to 70 wt%. To 30 wt%, more preferably 50 to 70 wt%: 30 to 50 wt%. When the ratio of the shell phase is in the above range, the copolymer is uniformly dispersed in the film, and the sealing property is maintained.

また、 シェル相においてアルキルメタクリレートの割合は 6 0 w t %以上が好 ましく、 8 0 w t %以上がさらに好ましい。 アルキルメタクリレートが上記の範 囲であると塩化ビニリデン系共重合体との相溶性があり、 共重合体の均一分散が 得られる。  The proportion of alkyl methacrylate in the shell phase is preferably at least 60 wt%, more preferably at least 80 wt%. When the alkyl methacrylate is in the above range, it is compatible with the vinylidene chloride-based copolymer, and a uniform dispersion of the copolymer can be obtained.

これらの共重合体 (B 2 ) の重量平均分子量は、 1万〜 5 0万が好ましく、 よ り好ましくは 3万〜 30万、 さらに好ましくは 5万〜 25万である。 The weight average molecular weight of these copolymers (B 2) is preferably 10,000 to 500,000, More preferably, it is 30,000 to 300,000, more preferably 50,000 to 250,000.

上記の範囲であると、 塩化ビニリデン系共重合体組成物の溶融性、 熱安定性、 均一分散性およびシール強度の点から好ましい。  The above range is preferable from the viewpoints of the meltability, heat stability, uniform dispersibility, and seal strength of the vinylidene chloride copolymer composition.

共重合体 (B 2) の配合割合は、 押出し加工性の点で塩化ビニリデン系共重合 体粒子組成物 (A) 100質量部に対して 0. 05〜 2. 95質量部の範囲がよ く、 好ましくは 0. 1〜2. 5質量部、 さらに好ましくは 0. 2〜2. 0質量部 の範囲である。 共重合体 (B 2) の配合割合が 2. 95質量部以下であると熱安 定性が良好でありながらバリヤ—性も維持できる。 また、 配合量が 0. 05質量 部以上であると、 分解物の流出抑制効果が充分等、 熱安定性が向上する。  The blending ratio of the copolymer (B2) is preferably in the range of 0.05 to 2.95 parts by mass with respect to 100 parts by mass of the vinylidene chloride-based copolymer particle composition (A) in terms of extrudability. Preferably, it is in the range of 0.1 to 2.5 parts by mass, more preferably 0.2 to 2.0 parts by mass. When the blending ratio of the copolymer (B 2) is 2.95 parts by mass or less, the barrier property can be maintained while the heat stability is good. Further, when the compounding amount is 0.05 parts by mass or more, the thermal stability is improved, for example, the effect of suppressing outflow of the decomposition product is sufficient.

また、 上記、 共重合体 (B 1) の配合質量と共重合体 (B 2) の配合質量の合 計は 3質量部以下であるとよい。 好ましくは 0. 2〜2. 5質量部、 さらに好ま しくは 0. 5〜2. 0質量部の範囲である。 配合量が 3質量部以下であると熱安 定性とバリヤ一性のバランスが特によい。 また、 配合量が 0. 1質量部以上であ ると分解物の流出抑制効果が高く、 熱安定性も高い。  Further, the total of the blending mass of the copolymer (B1) and the blending mass of the copolymer (B2) is preferably 3 parts by mass or less. It is preferably in the range of 0.2 to 2.5 parts by mass, and more preferably in the range of 0.5 to 2.0 parts by mass. When the amount is 3 parts by mass or less, the balance between heat stability and barrier property is particularly good. When the amount is 0.1 parts by mass or more, the effect of suppressing the outflow of decomposition products is high, and the thermal stability is high.

本発明で得られる塩化ビニリデン系共重合体粒子組成物には、 さらに公知の可 塑剤、 熱安定剤、 加工助剤、 光安定剤、 顔料、 滑剤、 酸化防止剤、 フィラー、 界 面活性剤などの添加剤がさらに含まれていてもよい。  The vinylidene chloride-based copolymer particle composition obtained by the present invention may further include a known plasticizer, heat stabilizer, processing aid, light stabilizer, pigment, lubricant, antioxidant, filler, surfactant. And the like may be further contained.

例えば、 ジォクチノレフタレート、 ァセチルトリブチルサイ トレート、 ジブチル セバケート、 ジォクチルセバケートおよびジィソブチルアジぺート等の可塑剤又 は飽和脂肪族ジカルボン酸と多価アルコールとからなるポリエステル系可塑剤、 エポキシ化大豆油、 エポキシ化ァマユ油、 エポキシ化ステアリン酸ォクチル、 ェ ポキシ基含有樹脂等のエポキシ系安定剤、 アルキルエステルのアミ ド誘導体、 酸 匕ポリエチレン、 ノ ラフィンワックス、 ポリエチレンワックス、 モンタンエステ ルワックスなどのワックス類、 グリセリンモノエステル等の脂肪酸エステル、 月旨 肪酸のモノおよびビスアミ ド等の滑剤: ソルビタン脂肪酸エステル、 ポリグリセ リン脂肪酸エステル、 ポリオキシエチレンソルビタン脂肪酸エステル等のノニォ ン系界面活性剤等の可塑剤等が挙げられる。  For example, a plasticizer such as dioctinolephthalate, acetyltributyl citrate, dibutyl sebacate, dioctyl sebacate and diisobutyl adipate, or a polyester plasticizer comprising a saturated aliphatic dicarboxylic acid and a polyhydric alcohol, or epoxy Epoxy stabilizers such as oxidized soybean oil, epoxidized amayu oil, epoxidized octyl stearate, epoxy group-containing resin, amide derivatives of alkyl esters, oxidized polyethylene, noraffin wax, polyethylene wax, montan ester wax, etc. Lubricants such as waxes, fatty acid esters such as glycerin monoester, etc., and mono- and bisamides of lunar fatty acid: sorbitan fatty acid esters, polyglycerin fatty acid esters, polyoxyethylene sorbitan fatty acid esters, etc. O emissions based surfactant plasticizer such like.

上記、 添加剤の配合割合は、 塩化ビニリデン系共重合体粒子組成物 100質量 部に対して、 約 0 . 0 1〜約 1 0質量部が好ましく、 より好ましくは 0 . 0 5〜 6質量部である。 The mixing ratio of the above additives is 100 mass% of the vinylidene chloride-based copolymer particle composition. The amount is preferably from about 0.01 to about 10 parts by mass, more preferably from 0.05 to 6 parts by mass, per part.

また、 ビタミン E類、 クェン酸およびその塩類、 水酸化マグネシウム、 ピロリ ン酸ナトリゥム、 ピロリン酸ニ水素ナトリゥム、 ピロリン酸四ナトリゥム、 酸化 マグネシウムおよびカルシウムヒ ドロキシホスフェート、 エチレンジァミン四酢 酸おょぴその塩類、 プチルヒ ドロキシーアニソール、 ペンタエリスリ トールテト ラキス [ 3 - ( 3 , 5ージ一 t—プチノレ一 4—ヒ ドロキシフエエル) プロピオネー ト]、 2, 2, メチレン一ビス一 (4ーメチルー 6— t—プチルーフエノーノレ)、 ォクタデシルー 3— ( 3 , 5—ジー t—プチルー 4ーヒ ドロキシフエニル) プロ ピオネート、 エチレンビス (ォキシエチレン) ビス [ 3— (5— t—プチノレ一 4 _ ヒ ドロキシ一m—トリル) プロピオネート]、 2— t—ブチル一 6— ( 3 - t - 2 ―ヒ ドロキシ一 5—メチノレベンジル) — 4ーメチノレフエニスレアタリレート、 2— [ 1 - ( 2—ヒ ドロキシ一 3 , 5—ジ一 t—ペンチノレフエ二ノレ) ェチノレ]一 4, 6 ージ一 t一ペンチルフエ二ルァクリレート等のフエノール系酸化防止剤類、 チォ ジプロピオン酸;ジラゥリルチオジプロピオネート、 ジミリスチルチオジプロピ ォネート、 ジステアリルチオジプロピオネート等のチォジプロピオン酸アルキル エステル;ペンタエリスリ トールーテトラキスー ( 3—ラウリル一チォプロピオ ネート) 等のペンタエリスリ トール系のチォプロピオン酸ァ /レキルエステ/レのチ' ォエーテル系酸化防止剤類、 トリスノユルフェ-ルホスファイ ト、 トリス (モノ および/又はジノニルフエ-ル) ホスファイ ト、 4, 4, —イソプロピリデンジ フエノーノレアノレキノレホスフアイト、 ジステアリノレペンタエリス リ トーノレジホスフ アイト) 等のホスフアイ ト系酸化防止剤類を挙げることができる。 本発明におい て使用する酸化防止剤は二種以上を混合して用いてもよい。  Vitamin E, cunic acid and its salts, magnesium hydroxide, sodium pyrophosphate, sodium dihydrogen pyrophosphate, tetrasodium pyrophosphate, magnesium oxide and calcium hydroxyphosphate, and salts of ethylenediaminetetraacetic acid , Butylhydroxyanisole, pentaerythritol toletrakis [3- (3,5-di-t-ptinole-1-4-hydroxyphene) propionate], 2,2, methylene-bis- (4-methyl-6-t-ppetitheno) Nore), octadecyl-3— (3,5-di-t-butyl-4-hydroxyphenyl) propionate, ethylenebis (oxyethylene) bis [3- (5-t-butynole-14_hydroxy-1m-tolyl) propionate] , 2-t-butyl-6-(3-t-2-hydroxy-5 Methynolebenzyl) — 4-Methinolephenylis acrylate, 2- [1-(2-hydroxy-1,3,5-di-t-pentinolephenyl) ethynole] -1,4,6-di-t-pentylphenylacrylate Phenolic antioxidants, such as thiodipropionic acid; diperylthiodipropionate, dimyristyl thiodipropionate, distearyl thiodipropionate, and other thiodipropionic acid alkyl esters; pentaerythritol-tetrakis (3) Pentaerythritol thiopropionates such as lauryl monothiopropionate, thiopropionate thiopropionate and thioether ether antioxidants, tris-noylphenol phosphite, tris (mono and / or dinonyl phenyl) phosphite, 4, 4, —Isopropylidene diphenol And phosphite-based antioxidants such as norephosphite and distearylinopentaerythritoloneresiphosphite. The antioxidants used in the present invention may be used as a mixture of two or more.

上記、 熱安定剤類の配合割合は、 熱安定性改良の点で塩化ビニリデン系共重合 体粒子組成物 1 0 0質量部に対して、 各々、 0 . 0 0 0 5〜0 . 4質量部が好ま しく、 より好ましくは 0 . 0 0 1〜0 . 1質量部である。  The mixing ratio of the above-mentioned heat stabilizers is 0.0005 to 0.4 part by mass with respect to 100 parts by mass of the vinylidene chloride-based copolymer particle composition in terms of improving thermal stability. Is more preferable, and more preferably 0.01 to 0.1 part by mass.

さらに、 酸化ケィ素、 炭酸カルシウム等のフイラ一等の各種添加剤等を添加し ても良い。 ( B 1 ) および (B 2 ) の添加剤は、 通常は塩化ビ-リデン系樹脂の加工前の 粉末状で混合されるが、 塩化ビニリデン系単量体が重合終了したときに、 スラリ 一状態で添加してもよく、 また予め重合前の塩化ビ-リデン系単量体に添加して から重合してもよい。 Further, various additives such as filler such as silicon oxide and calcium carbonate may be added. The additives (B 1) and (B 2) are usually mixed in powder form before processing the vinylidene chloride-based resin, but when the vinylidene chloride-based monomer is polymerized, the slurry becomes one state. Alternatively, the polymerization may be carried out after adding to the vinylidene chloride monomer before polymerization.

添加剤は押出時には塩化ビニリデン共重合体に吸着または吸収され、 熱安定性 に寄与する。 可塑剤や熱安定剤以外の添加剤は必要に応じて使用するのが好まし い。これらの混合方法は特に制限されるものではなく、従来の方法が適用できる。 例えば、 2本ロール機による混練、 羽根プレンダーゃリボンプレンダ一等のブレ ンダ一による混合、 ヘンシェル高速ミキサーによる混合などにより、 また 6 0 °C を超える加熱混合方式または 6 0 °C以下の低温混合方式等の何れでも適用できる。 また、 塩化ビニリデン共重合体粒子組成物 (A) および必要に応じて添加され る上述の添加剤を予め混合しておき、順次、共重合体(B 1 ) および共重合体(B 2 ) を混合してもよい。 その際には、 混合樹脂温度が約 8 0 °C以下、 好ましくは 5 0 °Cから室温の温度範囲で混合することが、 得られる塩化ビ-リデン共重合体 含有樹脂組成物の均質性の点から好ましい。  Additives are adsorbed or absorbed by the vinylidene chloride copolymer during extrusion and contribute to thermal stability. Additives other than plasticizers and heat stabilizers are preferably used as needed. The mixing method is not particularly limited, and a conventional method can be applied. For example, kneading using a two-roll machine, mixing using a blender such as a blade blender and ribbon blender, mixing using a Henschel high-speed mixer, etc., and a heating mixing method exceeding 60 ° C or a low-temperature mixing method not exceeding 60 ° C And so on. In addition, the vinylidene chloride copolymer particle composition (A) and the above-mentioned additives that are added as required are mixed in advance, and the copolymer (B 1) and the copolymer (B 2) are sequentially added. You may mix. At that time, the mixed resin temperature is about 80 ° C. or less, and preferably mixed in a temperature range of 50 ° C. to room temperature, and the homogeneity of the obtained bilidene chloride copolymer-containing resin composition is improved. Preferred from the point.

また 6 0 °C以下の温度で混合する場合とエチレン含量が少ない共重合体(B 1 ) を用いる場合には、 前記ヮックス類を添加することなどの組み合わせで混合組成 物の粉体のプロッキングを防ぎ、 押出加工時の粉体のスクリユーへの食い込み斑 を防止し、 モーター負荷の変動、 押出し量の変動をさらに小さく改良できる。 また、塩化ビニリデン系共重合体組成物と添加剤 (B 1 ) ( B 2 ) から得られる 組成物を原料として押出機へ供給する際は、 組成物を機上ホッパー装置内部へ連 続的に計量し、 定量的に供給するフィーダ一を用いることが好ましい。 このフィ ダ一としては例えばスクリユーフィーダ一、 サークルフィーダ一、 電磁フィーダ 一、 重量式フィーダ一、容積式フィーダ一等が挙げられる。 この中では、 重量式 フィーダ一を用いて混合する方法が好ましい。押出加工時のモーター負荷の変動、 押出し量の変動を抑制することができ、 押出機への定常的な供給が可能となり、 安定押出が可能となるので好ましい。 また、 ダイ流出口での樹脂分解物の付着抑 制効果が改良され、 樹脂の着色や分解物流出なども低減できる。 本発明の前記塩化ビニリデン系共重合体組成物は、 溶融押出して延伸、 あるい は延伸せずにフィルム、 シートなどに成形される。 成形方法としては、 例えばサ ーキユラ一ダイによるインフレーション押出成形法などが適用できる。 二軸延伸 により配向して得られるフィルムは熱収縮性を有する上、 1 2 0 °C (加圧 0 . 2 4 5 M P a ) で 2 0分といういわゆるレトルト条件にも適用可能な耐熱性フィル ムとしても好適に用いることができるものである。 延伸倍率は、 縦方向に 2 . 0 〜4 . 5倍、 横方向に 3 . 0〜5 . 0倍が好ましい。 フィルム厚さはシングルフ イルムとして 5〜3 0; u mが好ましく、 より好ましくは 1 0〜 2 5 μ ιηである。 用途によりダブルフィルムとしても使用される。 このような条件で得られたフィ ルムは、 包装充填時にフィルムの機械強度を発揮し、 包装充填後のガスバリヤ一 特性が十分得られるので、 食品保存用途に特に適する。 When mixing at a temperature of 60 ° C. or lower and when using a copolymer (B 1) having a low ethylene content, the powdering of the mixed composition powder is performed by a combination of adding the above-mentioned resins. This prevents the powder from digging into the screw during extrusion processing, and can further reduce fluctuations in motor load and extrusion amount. When the composition obtained from the vinylidene chloride copolymer composition and the additives (B 1) and (B 2) is supplied to the extruder as a raw material, the composition is continuously fed into the on-machine hopper device. It is preferable to use a feeder that measures and supplies quantitatively. Examples of the feeder include a screw feeder, a circle feeder, an electromagnetic feeder, a weight feeder, a positive displacement feeder, and the like. Among these, a method of mixing using a gravimetric feeder is preferable. Fluctuation of the motor load during extrusion and fluctuation of the extrusion amount can be suppressed, and steady supply to the extruder becomes possible, and stable extrusion becomes possible. In addition, the effect of suppressing the adhesion of decomposition products of the resin at the outlet of the die is improved, and coloring of the resin and outflow of decomposition products can be reduced. The vinylidene chloride-based copolymer composition of the present invention is melt-extruded and stretched, or formed into a film, a sheet or the like without stretching. As the molding method, for example, an inflation extrusion molding method using a circular die can be applied. The film obtained by orientation by biaxial stretching has a heat-shrinking property and a heat-resistant film that can be applied to so-called retort conditions of 120 ° C (pressure 0.25 MPa) for 20 minutes. It can be suitably used as a system. The stretching ratio is preferably from 2.0 to 4.5 times in the longitudinal direction and from 3.0 to 5.0 times in the transverse direction. The thickness of the single film is preferably 5 to 30 μm, more preferably 10 to 25 μιη. It is also used as a double film depending on the application. The film obtained under these conditions exhibits the mechanical strength of the film at the time of packaging and filling, and provides sufficient gas barrier properties after packaging and filling, and thus is particularly suitable for use in food preservation.

また、 これらの塩化ビユリデン系共重合体組成物をさらにガスバリヤ一層に積 層するように共押出法、 ラミネート法により多層フィルム、 シートにすることが できる。  In addition, a multilayer film or sheet can be formed by a coextrusion method or a laminating method so that the vinylidene chloride-based copolymer composition is further laminated on one gas barrier.

塩化ビニリデン系共重合体粒子組成物、 またはこれに加工助剤を添加した組成 物押出加工するに際し、 該組成物を真空ホッパーを経由して押出機へ供給するこ とにより安定押出性、 熱安定性が向上する。 真空ホッパーの真空度は一 6 . 6 6 X 1 0— 2M P a以下が好ましく、より好ましくは _ 7 . 9 9 X 1 0— 2から一 1 0 . 1 X 1 0— 2M P aの範囲である。 このような条件に設定された真空ホッパーを経 由して該組成物を押出機へ供給することにより、 押出加工性や延伸性を安定維持 できる。 真空ホッパーの下部に連結された溶融押出機を経て公知の方法で延伸さ れ、 または延伸されずフィルム、 シートなどに成形される。 When extruding a vinylidene chloride-based copolymer particle composition or a composition obtained by adding a processing aid to the composition, the composition is supplied to an extruder via a vacuum hopper, whereby stable extrudability and heat stability are achieved. The performance is improved. One 6 degree of vacuum in the vacuum hopper. 6 is preferably not more than 6 X 1 0- 2 MP a, more preferably _ 7. 9 9 X 1 0- 2 from a 1 0. 1 range of X 1 0- 2 MP a It is. By supplying the composition to an extruder via a vacuum hopper set under such conditions, extrudability and stretchability can be stably maintained. It is stretched by a known method via a melt extruder connected to the lower part of the vacuum hopper, or is formed into a film, a sheet or the like without stretching.

上記の押出加工方法により、 溶融押出機への該組成物の供給が安定に行われる ので、 押出機モーターの負荷の変動、 押出量の変動が小さく抑えられる。 これに より樹脂の着色、 樹脂分解物の流出抑制効果おょぴダイ流出口での分解物の付着 抑制効果など熱安定性が改良される。 また、 インフレーション成形時のバブル破 裂もさらに改良され低下する。 ぐ実施例 > By the above-mentioned extrusion processing method, the composition is stably supplied to the melt extruder, so that the fluctuation of the load of the extruder motor and the fluctuation of the extrusion amount can be suppressed to a small value. This improves the thermal stability, such as the coloring of the resin, the effect of suppressing the outflow of resin decomposition products, and the effect of suppressing the adhesion of decomposition products at the outlet of the die. In addition, bubble rupture during inflation molding is further improved and reduced. Examples>

以下、 実施例により本発明を具体的に説明するが、 本発明はこれにより限定さ れるものではない。  Hereinafter, the present invention will be described specifically with reference to Examples, but the present invention is not limited thereto.

本実施例およぴ比較例では、 下記の化合物および装置を用いた。  In the examples and comparative examples, the following compounds and equipment were used.

-懸濁分散剤  -Suspension dispersant

(Ml) メチノレセルロース  (Ml) Methinole cellulose

( 2 %水溶液粘度 4000 m P a · s )  (2% aqueous solution viscosity 4000 mPas)

(M2) ヒ ドロキシプロピノレメチノレセノレロース  (M2) Hydroxypropinolemethinoresenorelose

( 2 %水溶液粘度 4000 m P a ■ s)  (2% aqueous solution viscosity 4000 mPa ■ s)

(M3) ヒ ドロキシプロピノレメチノレセノレロース  (M3) Hydroxypropinolemethinoresenolerose

( 2 %水溶液粘度 400 m P a · s )  (Viscosity of 2% aqueous solution 400 mPas)

(S I) ファウドラー翼 (S I) Faudler wing

エチレン一酢酸ビュル共重合体 (B 1)  Ethylene monoacetate butyl copolymer (B1)

(B 1— 1) :酢酸ビニル含量 == 30 w t %、 メルトインデックス = 6 (B 1 - 2) :酢酸ビュル含量 = 25 w t %、 メルトインデックス 5 (B 1— 3) :酢酸ビニル含量 = 20 w t %、  (B1-1): vinyl acetate content == 30 wt%, melt index = 6 (B1-2): butyl acetate content = 25 wt%, melt index 5 (B1-3): vinyl acetate content = 20 wt%,

メノレトインデックス = 1 60  Menoleto index = 1 60

(B 1— 4 ) :酢酸ビュル含量 = 1 0 w t %、 メルトインデックス = 75 (B 1— 4): content of acetate acetate = 10 wt%, melt index = 75

]3不飽和カルボン酸エステル系共重合体 (B 2) ] 3 unsaturated carboxylic acid ester copolymer (B 2)

(B 2 - 1) : B A/BMA/MMA= 14/ 16/70w t%  (B 2-1): B A / BMA / MMA = 14/16 / 70w t%

重量平均分子量 (Mw) 220, 000  Weight average molecular weight (Mw) 220,000

(B 2 - 2) B A/MM A/MA = 40/5 5/5w t%  (B 2-2) B A / MM A / MA = 40/5 5 / 5w t%

重量平均分子量 (Mw) 300, 000  Weight average molecular weight (Mw) 300,000

(B 2— 3) B A/MMA= 50 / 50 w t %  (B 2— 3) B A / MMA = 50/50 w t%

重量平均分子量 (Mw) 50, 000  Weight average molecular weight (Mw) 50,000

*上記の略号は、 次のモノマーを示す。  * Abbreviations above indicate the following monomers:

B A : ブチルァクリ レート BMA ブチルメタクリレート BA: Butyl acrylate BMA Butyl methacrylate

MMA メチルメタクリレート  MMA methyl methacrylate

MA メチルァクリレート 本発明における特性の測定方法および評価方法を示す。  MA Methyl acrylate A method for measuring and evaluating characteristics in the present invention will be described.

1) 塩化ビニリデン系共重合体粒子組成物の粒子径分布 1) Particle size distribution of vinylidene chloride copolymer particle composition

重量平均粒子径および 1 5 0 μ m未満の粒子の割合は、 コールターマルチサイ ザ一粒子測定装置 TA— I I型 (日科機社製) を用いた粒度分布測定法により測 定した。  The weight average particle size and the ratio of particles having a particle size of less than 150 μm were measured by a particle size distribution measurement method using a Coulter Multisizer / Particle Measurement System TA-II type (manufactured by Nikkaki Co., Ltd.).

重量平均粒子径の水準値および評価  Level value and evaluation of weight average particle size

2 00〜5 0 0 μιηの範囲に入る : ◎  In the range of 200 to 500 μιη: ◎

1 5 0〃 m未満になるもの : X  What is less than 150 5 m: X

1 5 0 μ m未満の塩化ビニリデン系共重合体粒子の割合の水準値, 評価 Level value and evaluation of the ratio of vinylidene chloride copolymer particles less than 150 μm

0 L . 5 w t %以下の範囲に入るもの ◎ 0 L. 5 wt% or less ◎

1. 5 w t %〜 3 w t %以下の範囲に入るもの 〇  1.5 Wt% to 3 wt% or less 〇

3 w t %を越えるもの X  Over 3 w t% X

2) かさ比重 2) Bulk specific gravity

J I S K— 6 7 2 2に準拠して測定を行った。  The measurement was performed according to JISK—6722.

(パウダーテスター PT— R型 (粉体測定装置 ホソカワミクロン社製)) かさ比重の値により、 下記の判定を行った。  (Powder tester PT-R type (Powder measuring device manufactured by Hosokawa Micron Co., Ltd.)) The following judgment was made based on the value of bulk specific gravity.

0. 9〜 1. 0 g/c m3 : ◎ 0. 9~ 1. 0 g / cm 3 : ◎

0. 8〜0. 9 g/c m30.8-0.9 g / cm 3

0. 8 gZc m3未満 X 0.8 gZc m 3 or less X

3) 重量平均分子量  3) Weight average molecular weight

重合体粒子組成物の重量平均分子量は、 ゲルパーミエーシヨンクロマトグラフ ィー (GPC) によって、 次のように測定した。  The weight average molecular weight of the polymer particle composition was measured by gel permeation chromatography (GPC) as follows.

測定装置:東ソ一社ゲルパーミエーションクロマトグラフ HLC— 8 0 20 カラム: TSKgel SuperHM-H (東ソ一社) 7. 8 mmX 3 0 c mX 2 溶離液: T H F、 流速: 1m l /m i n、 温度: 40 °C、 検出: R I Measuring device: Toso Issei gel permeation chromatograph HLC-820 column: TSKgel SuperHM-H (Toso Isso) 7.8 mmX 30 cmX 2 Eluent: THF, flow rate: 1 ml / min, temperature: 40 ° C, detection: RI

4) 安定押出性;塩化ビニリデン系共重合体粒子組成物の供給速度の変動率 塩化ビニリデン系共重合体粒子組成物を約 50 k g使用し、 スクリユー式フィ ーダ一で供給量の設定を 1 O O k gZh rとし、 10〜 20分間の範囲の一定時 間における供給量を測定し (n = 5)、 その単純平均値と標準偏差を求めた。 下記式 (2) により、 供給速度の変動率を求め、 流動性の判断基準とした。 なお、 ここでは、 スクリュー式フィーダ一として、 ファイ トロン SK— S (ホ ソカヮミクロン社製) を用いた。  4) Stable extrudability: Fluctuation rate of supply rate of vinylidene chloride-based copolymer particle composition Use about 50 kg of vinylidene chloride-based copolymer particle composition, and set the feed rate using a screw feeder. The supply amount was measured at a fixed time in the range of 10 to 20 minutes (OOgZhr) (n = 5), and the simple average and standard deviation were obtained. The following formula (2) was used to determine the rate of change in the supply rate, which was used as a criterion for liquidity. In this case, Phytron SK-S (manufactured by Hoso Kadmicron) was used as the screw type feeder.

供給速度の変動率 (%) = (標準偏差ノ単純平均値) X I 00 (2) また、 この変動率により、 流動性を次のとおり判断した。  Fluctuation rate of feed rate (%) = (simple average value of standard deviation) X I 00 (2) From this fluctuation rate, liquidity was determined as follows.

0%~5% : ◎ (プロセス性に問題なし)  0% ~ 5% ◎ (No problem in processability)

5%を越える : X (プロセス性劣り、 供給ムラ発生)  Exceeds 5%: X (Poor processability, uneven supply)

5) 膜厚均一性  5) Uniformity of film thickness

作製したフィルムの約 300m長さでの平均膜厚および標準偏差を測定し、 下 記式(3)により、フィルム膜厚の変動率を求め、押出加工性の判断基準とした。 フィルム膜厚の変動率 (σ) (%) = (標準偏差 Ζ平均膜厚) X I 00 (3) 0%〜2% : ◎ (押出加工性に問題なし) The average thickness and standard deviation of the produced film at a length of about 300 m were measured, and the rate of change of the film thickness was determined by the following equation (3), which was used as a criterion for judging the extrudability. Fluctuation rate of film thickness ( σ ) (%) = (standard deviation 膜厚 average film thickness) XI 00 (3) 0% to 2%: ◎ (No problem in extrusion processability)

2°/0を越える : X (押出加工性劣り、 膜厚ムラ発生) Exceeding 2 ° / 0 : X (Poor extrusion processability, uneven thickness)

6) 分解物流出  6) Decomposition product spill

フィルム中に含まれる長さ約 lmm以上の大きさの分解物を目視観察で検出し た。  Decomposed products with a length of about lmm or more contained in the film were detected by visual observation.

1 50 Om当たり 10個未満を表す : ◎  Represents less than 10 per 150 Om: ◎

1 50 Om当たり 10〜 1 5個未満を表す : 〇  Represents 10 to less than 15 per 150 Om: 〇

1 50 Om当たり 1 5個以上を表す : X  Represents 15 or more per 150 Om: X

7) 包装充填機適性  7) Suitability for packaging and filling machines

フィルム供給部、 高周波シール部、 自動充填部、 結紮部が一体化された自動充 填結紮装置 (旭化成 ADP 食品包装充填機) に、 折幅が 4 Ommになるように スリツトしたダブルフィルムを掛け、 高周波シールによりセンターシールした円 筒状フィルムに充填物として水を充填し、 両端を金属ワイヤでクリップした包装 体を得た。 そのときのシール部の状態、 シール電極のスパーク発生状況を観察し た。 An automatic filling and ligating device (Asahi Kasei ADP food packaging and filling machine) that integrates the film supply unit, high-frequency sealing unit, automatic filling unit, and ligating unit is wrapped with a double film slit to a folding width of 4 Omm. Circle sealed with high frequency seal Water was filled as a filler in the cylindrical film, and a package was obtained in which both ends were clipped with metal wires. At that time, the state of the seal and the state of spark generation at the seal electrode were observed.

- 3 OmZ分のシール速度で運転し、 運転時間 60分間にシール  -Operate at a sealing speed of 3 OmZ, seal for 60 minutes of operation time

に起因するトラブルおよびスパークの発生が認められないこと。 :◎ - フィルムが部分的に薄く、 シール線が溶融しすぎている個所が  No troubles or sparks caused by the fire shall be observed. : ◎-The film is partially thin and the seal line is too molten

60分間に 1〜 2回の頻度で発生したこと。 〇 シールに起因するトラブルおよびスパークスパークが  Occurs once or twice every 60 minutes.ト ラ ブ ル Trouble caused by seal and spark spark

60分間に 1〜 2回の頻度以上で発生したこと。 X More than once or twice in 60 minutes. X

8) 8)

フィルムの黄変性を目視観察した。  The yellowing of the film was visually observed.

フィルムの黄変が目立たない。 :◎  The yellowing of the film is not noticeable. : ◎

Xと◎の中間の着色程度を表す。 :〇  Represents the degree of coloring intermediate between X and ◎. : 〇

フィルムの黄変度が強い。 : X  Strong yellowing of the film. : X

9) 酸素ガス透過性:酸素ガス透過度測定装置 (Mo d e r n C o n t r o l 社製 Ox— t r a n 2/20)を用いて 30°C、 1 00。/。相対湿度で測定した。 単位は c m 3 m 2 d a y / a t mであり、 ダブルフィルムで測定した。 9) Oxygen gas permeability: 100 ° C., 100 ° C. using an oxygen gas permeability measuring device (Oxtran 2/20 manufactured by Moden Control). /. Measured in relative humidity. The unit was cm 3 m 2 day / atm, and the measurement was performed using double film.

25以下 ◎  25 or less ◎

25〜 30 〇  25-30 〇

30以上 X  30 or more X

0) <総合評価 >  0) <Comprehensive evaluation>

◎ 各評価項目全てを◎として満足する。  ◎ All evaluation items are satisfied as ◎.

〇 各評価項目を満足するが、 〇を一部含む場合。  場合 When each evaluation item is satisfied, but 一部 is partially included.

X 特性に劣る。  Poor X characteristics.

[実施例 1 ] [Example 1]

ファゥドラー翼 (スパン径 400mm), フィンガ 、温度計および窒 素ガス導入管を備えた反応器 (内容積 300リツトル) 中 ί 脱イオン水 1 50 リットルと懸濁分散剤 (Ml) 1 50リツトルを添力 Πし、 溶解させた懸濁液 1 0 0質量部を調整した (懸濁分散剤の濃度 500 p pm)。' Reactor equipped with a feeder blade (span diameter: 400 mm), finger, thermometer, and nitrogen gas inlet tube (volume of 300 l) Medium 脱 Deionized water 1 50 One liter of the suspension and a dispersant (Ml) were added with 150 liters to adjust 100 parts by mass of the dissolved suspension (concentration of the suspension / dispersant: 500 ppm). '

次に、 塩化ビニリデン 80質量部、 塩化ビニル 20質量部、 開始剤ジイソプロ ピルパーォキシジカーボネート 0. 1 5質量部、 エポキシ化アマ二油 2部を添加 後、 攪拌速度.1. 4mZS e Cとし、 窒素雰囲気下にて 45°Cに加熱して、 重合 を開始した。 約 10時間反応を継続した後、 約 1時間で 55 °Cに昇温し、 攪拌速 度を初期速度の 1. 2倍 (1. 68m/s e c) として、 さらに 1 5時間重合を 継続して行った。反応終了後、分離した塩化ビニリデン系共重合体粒子組成物は、 重量平均粒子径が 260 μ mであり、 粒子径 1 50 i m未満の質量割合は、 2. 2w t%であった。 また、 かさ比重は、 0. 90 gZc m3であった。 Next, 80 parts by weight of vinylidene chloride, after addition parts by weight vinyl chloride 20, initiator diisopropyl peroxide O carboxymethyl dicarbonate 0.1 5 parts by weight, epoxidized flax oil 2 parts, stirring speed .1. 4mZ S e C and heated to 45 ° C under a nitrogen atmosphere to initiate polymerization. After continuing the reaction for about 10 hours, the temperature was raised to 55 ° C in about 1 hour, and the stirring speed was set to 1.2 times the initial speed (1.68 m / sec), and the polymerization was continued for another 15 hours. went. After the completion of the reaction, the separated vinylidene chloride-based copolymer particle composition had a weight average particle diameter of 260 μm, and the mass ratio of particles having a particle diameter of less than 150 im was 2.2 wt%. The bulk specific gravity was 0.90 gZcm 3 .

該共重合体粒子組成物をテトラヒドロフランに溶解し、 ゲルパーミエーシヨン クロマトグラフィーによりポリスチレン換算分子量を測定したところ、 重量平均 分子量は 1 20, 000であった。 (塩化ビニリデン系共重合体粒子組成物(A— 1))  The copolymer particle composition was dissolved in tetrahydrofuran, and the molecular weight in terms of polystyrene was measured by gel permeation chromatography. The weight average molecular weight was 120,000. (Vinylidene chloride-based copolymer particle composition (A-1))

塩化ビニリデン系共重合体粒子組成物の特性の評価結果を、 表 1に示した。 [比較例 1 ]  Table 1 shows the evaluation results of the properties of the vinylidene chloride-based copolymer particle composition. [Comparative Example 1]

懸濁分散剤の濃度を 300 p pm、 攪拌速度 4. 5mZ s e cとした以外は実 施例 1と同様な重合を行つた。重量平均分子量は 1 23, 000であった。 (塩化 ビニリデン系共重合体粒子組成物 (A— 6))  Polymerization was carried out in the same manner as in Example 1 except that the concentration of the suspending and dispersing agent was 300 ppm and the stirring speed was 4.5 mZ sec. The weight average molecular weight was 123,000. (Vinylidene chloride-based copolymer particle composition (A-6))

結果を表 3に示した。 [実施例 2 ]  Table 3 shows the results. [Example 2]

懸濁分散剤の濃度を 300 p pmとし、 攪拌速度 1. 2m/ S Θ cとした以外 は実施例 1と同様な重合を行った。 The concentration of the suspending dispersing agent and 300 p pm, except for using stirring speed 1. 2m / S Θ c was subjected to the same polymerization as in Example 1.

重量平均分子量は 1 1 6, 000であった。 (塩化ビニリデン系共重合体粒子組 成物 (A— 2))  The weight average molecular weight was 1 16,000. (Vinylidene chloride copolymer particle composition (A-2))

結果を表 1に示した。 [比較例 2] The results are shown in Table 1. [Comparative Example 2]

懸濁分散剤の濃度 0. 1 %とし、 攪拌速度 0. 6 m/ S e cとした以外は実施 例;!と同様な重合を行った。 A concentration of 0.1% of the suspending dispersant, except that the stirring speed 0. 6 m / S ec embodiment;! The same polymerization was carried out.

重量平均分子量は 1 20, 000であった。 (塩化ビニリデン系共重合体粒子組 成物 (A— 7))  The weight average molecular weight was 120,000. (Vinylidene chloride copolymer particle composition (A-7))

結果を表 3に示した。  Table 3 shows the results.

[実施例 3] [Example 3]

懸濁分散剤の濃度を 0. 03 °/0とし、 攪拌速度 1. 0 mZ s e cとした以外は 実施例 1と同様な重合を行った。重量平均分子量は 1 1 5, 000であった。 (塩 化ビニリデン系共重合体粒子組成物 (A— 3)) Polymerization was carried out in the same manner as in Example 1 except that the concentration of the suspending and dispersing agent was 0.03 ° / 0 and the stirring speed was 1.0 mZ sec. The weight average molecular weight was 15,000. (Vinylidene chloride copolymer particle composition (A-3))

結果を表 1に示した。  The results are shown in Table 1.

[実施例 4] [Example 4]

懸濁分散剤 (M2) を使用し、 濃度を 0. 05%とし、 攪拌速度 1. 2m/ s e cとした以外は実施例 1と同様な重合を行った。 重量平均分子量は 1 1 8, 0 00であった。 (塩化ビニリデン系共重合体粒子組成物 (A—4))  Polymerization was carried out in the same manner as in Example 1 except that the concentration was 0.05% using a suspension dispersant (M2) and the stirring speed was 1.2 m / sec. The weight average molecular weight was 118,000. (Vinylidene chloride-based copolymer particle composition (A-4))

結果を表 1に示した。  The results are shown in Table 1.

[比較例 3 ] [Comparative Example 3]

懸濁分散剤を (M2) とし、 濃度 0. 1 %、 攪拌速度 0. 6m/s e cとした 以外は実施例 1と同様な重合を行った。 重量平均分子量は 1 2 1, 000であつ た。 (塩化ビニリデン系共重合体粒子組成物 (A— 8)) The same polymerization as in Example 1 was carried out except that the suspending and dispersing agent was (M2), the concentration was 0.1%, and the stirring speed was 0.6 m / sec . The weight average molecular weight was 121,000. (Vinylidene chloride-based copolymer particle composition (A-8))

結果を表 3に示した。  Table 3 shows the results.

[実施例 5 ] [Example 5]

懸濁分散剤 (M3) を使用し、 濃度を 0. 1%とし、 攪拌速度 1. Om/s e cとした以外は実施例 1と同様な重合を行った。 重量平均分子量は 1 21, 00 0であった。 (塩化ビニリデン系共重合体粒子組成物 (A— 5)) 結果を表 1に示した。 Polymerization was carried out in the same manner as in Example 1 except that the concentration was 0.1% and the stirring speed was 1. Om / sec using a suspension dispersant (M3). The weight average molecular weight is 121,00 It was 0. (Vinylidene chloride-based copolymer particle composition (A-5)) The results are shown in Table 1.

[実施例 6] [Example 6]

実施例 1で得た塩化ビ-リデン系共重合体粒子組成物 (A— 1 ) 100質量部 に、 添加剤としてセパシン酸ジブチルを 3質量部、 抗酸化剤、 滑剤、 赤色顔料を 合計 1質量部加え、 塩化ビニリデン系共重合体粒子組成物を得た。  100 parts by mass of the bi-lidene chloride-based copolymer particle composition (A-1) obtained in Example 1, 3 parts by mass of dibutyl sebacate as an additive, an antioxidant, a lubricant, and a red pigment in a total of 1 part by mass In addition, a vinylidene chloride copolymer particle composition was obtained.

次に、 直径 4 Ommの押出機に投入し、 真空ホッパーの真空圧を約 _ 9. 06 X 10— 2MP aにして環状に押出した後、 10°Cの冷却槽で急冷し、 次に 20 °C の温水浴槽を通過させが。 さらに、 2組の回転表面速度の異なるピンチロールに 挟んだフィルム間に空気を圧入して膨張させ、長手方向に 2. 8倍、幅方向に 3. 7倍に延伸配向させた。 得られたフィルムは 10 Om長で厚みはシングルで20 / mであった。 作成したの膜厚および膜厚の変動率 (σ) を測定した。 結果を表 2に示した。 Then fed into an extruder having a diameter of 4 Omm, the vacuum pressure in the vacuum hopper about _ 9. to 06 X 10- 2 MP a was extruded in an annular, quenched with a cold bath at 10 ° C, then Pass through a 20 ° C hot tub. In addition, air was injected between the films sandwiched between two sets of pinch rolls having different rotational surface speeds to expand the film, and the film was oriented 2.8 times in the longitudinal direction and 3.7 times in the width direction. The obtained film was 10 Om long and had a single thickness of 20 / m. The film thickness and the variation rate (σ) of the film thickness were measured. The results are shown in Table 2.

[実施例 7 ] [Example 7]

実施例 2で得た塩化ビユリデン系共重合体粒子組成物 (Α— 2) を用いて、 真 空度を一 7. 99 x 10 -2 MP aとした以外は実施例 6と同様にしてフィルムを 製造した。 結果を表 2に示した。 Using Example 2 obtained in chloride Biyuriden copolymer particle composition (alpha-2), one 7. 99 x 10 the vacuum degree - except for using 2 MP a in the same manner as in Example 6 Film Was manufactured. The results are shown in Table 2.

[実施例 8] [Example 8]

実施例 3で得た塩化ビ-リデン系共重合体粒子組成物 (A—.3) を用いて、 真 空度を一 7. 99 x 10一2 M P aとした以外は実施例 6と同様にしてフィルムを 製造した。 結果を表 2に示した。 Bi chloride obtained in Example 3 - isopropylidene copolymer particle composition using the (A-.3), except that as one 7. 99 x 10 one 2 MP a a vacuum degree as in Example 6 To produce a film. The results are shown in Table 2.

[実施例 9 ] [Example 9]

実施例 4で得た塩化ビニリデン系共重合体粒子組成物 (A— 4) を用いて、 真 空度を一 7. 99 x 10一2 MP aとした以外は実施例 6と同様にしてフィルムを 製造した。 結果を表 2に示した。 [実施例 1 0] Using Example 4 obtained in vinylidene chloride copolymer particle composition (A- 4), except that as one 7. 99 x 10 one 2 MP a the vacuum degree in the same manner as in Example 6 Film To Manufactured. The results are shown in Table 2. [Example 10]

実施例 5で得た塩化ビニリデン系共重合体粒子組成物 (A— 5) を用いて、 真 空度を一 6. 66 x 10— 2M P aとした以外は実施例 6と同様にしてフィルムを 製造した。 結果を表 2に示した。 Using Example 5 obtained in vinylidene chloride copolymer particle composition (A- 5), except that as one 6. 66 x 10- 2 MP a the vacuum degree in the same manner as in Example 6 Film Was manufactured. The results are shown in Table 2.

[実施例 1 1 ] [Example 11]

真空ホッパーを使用しないことを除いて実施例 6と同様にしてフィルムを した。 結果を表 2に示した。  A film was formed in the same manner as in Example 6, except that no vacuum hopper was used. The results are shown in Table 2.

[比較例 4] [Comparative Example 4]

比較例 1で得た塩化ビ-リデン系共重合体粒子組成物 (A— 6) を用いて、 実 施例 6と同様にしてフィルムを製造した。 結果を表 4に示した。  A film was manufactured in the same manner as in Example 6 using the bi-lidene chloride-based copolymer particle composition (A-6) obtained in Comparative Example 1. Table 4 shows the results.

[比較例 5 ] [Comparative Example 5]

比較例 2で得た塩化ビニリデン系共重合体粒子組成物 (A— 7) を用いて、 実 施例 6と同様にしてフィルムを製造した。 結果を表 4に示した。  Using the vinylidene chloride-based copolymer particle composition (A-7) obtained in Comparative Example 2, a film was produced in the same manner as in Example 6. Table 4 shows the results.

[比較例 6 ] ' [Comparative Example 6] '

比較例 3で得た塩化ビニリデン系共重合体粒子組成物 (A— 8) を用いて、 真 空度を一 7. 99 x 10一2 MP aとした以外は実施例 6と同様にしてフィルムを 製造した。 結果を表 4に示した。 Comparative Example 3 obtained in vinylidene chloride copolymer particle composition (A- 8) with the exception of the one 7. 99 x 10 one 2 MP a the vacuum degree in the same manner as in Example 6 Film Was manufactured. Table 4 shows the results.

[比較例 7] [Comparative Example 7]

真空ホッパーを使用しないことを除いて、 比較例 4と同様にしてフィルムを製 造した。 結果を表 4に示した。 [実施例 1 2] A film was produced in the same manner as in Comparative Example 4, except that no vacuum hopper was used. Table 4 shows the results. [Example 12]

実施例 1で得た塩化ビニリデン系共重合体粒子組成物 (A— 1) 100質量部 に対して、 エチレン一酢酸ビュル共重合体 (B 1— 1) 0. 3質量部、 α、 ]3不 飽和カルボン酸エステル共重合体 (B 2— 1) 0. 3質量部を配合した後、 添加 剤としてエポキシ化ァマエ油、 セバシン酸ジブチルを合計で 3. 5質量部、 さら に、 酸化防止剤、 滑剤、 赤色顔料を合計 1. 5質量部を加えて 50°Cの温度で混 合し、 塩化ビニリデン系共重合体組成物を得た。  With respect to 100 parts by mass of the vinylidene chloride copolymer particle composition (A-1) obtained in Example 1, 0.3 part by mass of ethylene monoacetate copolymer (B1-1), α,] 3 After mixing 0.3 parts by mass of the unsaturated carboxylate ester copolymer (B2-1), a total of 3.5 parts by mass of epoxidized tamae oil and dibutyl sebacate as additives, and an antioxidant , A lubricant, and a red pigment in a total amount of 1.5 parts by mass, and were mixed at a temperature of 50 ° C to obtain a vinylidene chloride copolymer composition.

次に、径 40mmの押出機で、真空ホッパーの真空圧約一 9. 06 X 10— 2 (M P a) にして環状に押出した後、 10°Cの冷却槽で急冷した後、 20°Cの温水浴 槽を通過させ、 2組の回転表面速度の異なるピンチ口ールに挟んだフィルム間に 空気を圧入して膨張させ、 長手方向に 2. 8倍、 幅方向に 3. 7倍に延伸配向さ せた。 得られたフィルムは、 長さが 100m、 厚みはシングルで 20 μηιであつ た。 作製したフィルムの膜厚の変動率 (σ) を測定した。 結果を表 5に示した。 Next, an extruder of diameter 40 mm, was extruded annularly in the vacuum of the vacuum hopper pressure of about one 9. 06 X 10- 2 (MP a ), was quenched in a cooling bath at 10 ° C, of 20 ° C After passing through a hot water bath, air is pressed into the film sandwiched between two sets of pinch knurls with different rotating surface speeds to expand the film, stretching 2.8 times in the longitudinal direction and 3.7 times in the width direction. Oriented. The obtained film had a length of 100 m and a single thickness of 20 μηι. The variation rate (σ) of the film thickness of the produced film was measured. Table 5 shows the results.

[実施例 1 3 ] [Example 13]

エチレン一酢酸ビニル共重合体 (B 1— 2) の添加量を 0. 5質量部、 α、 β 不飽和カルボン酸エステル共重合体として (Β 2— 2) を 0. 5質量部添加した 以外は、 実施例 1 2と同様にしてフィルムを製造した。 結果を表 5に示した。  Except for adding 0.5 parts by mass of ethylene-vinyl acetate copolymer (B1-2) and 0.5 parts by mass of (Β2-2) as α, β unsaturated carboxylic acid ester copolymer A film was produced in the same manner as in Example 12. Table 5 shows the results.

[実施例 14] [Example 14]

エチレン—酢酸ビニル共重合体 (B 1— 1) の添加量を 1. 0質量部、 α、 j3 不飽和カルボン酸エステル共重合体として (B 2— 2) を 0. 3質量部添加し、 真空ホッパーの真空圧約一 7. 99 X 1 0— 2 (MP a) とした以外は、 実施例 1 2と同様にしてフィルムを製造した。 結果を表 5に示した。 1.0 parts by mass of the ethylene-vinyl acetate copolymer (B1-1) was added, and 0.3 parts by mass of (B2-2) was added as an α, j3 unsaturated carboxylic acid ester copolymer. except that the vacuum in the vacuum hopper pressure of about one 7. 99 X 1 0- 2 (MP a) is a film was produced in the same manner as in example 1 2. Table 5 shows the results.

[実施例 1 5 ] [Example 15]

エチレン一酢酸ビュル共重合体として(B 1— 3) を 1. 5質量部添加し、 ひ、 ]3不飽和カルボン酸エステル共重合体 (B 2— 1) の添加量を 0. 1質量部とし た以外は実施例 1 2と同様にしてフィルムを製造した。 1.5 parts by mass of (B1-3) was added as an ethylene monoacetate copolymer, and the amount of the [3] unsaturated carboxylic acid ester copolymer (B2-1) was 0.1 part by mass. age A film was produced in the same manner as in Example 12 except for the above.

結果を表 5に示した。  Table 5 shows the results.

[実施例 1 6 ] [Example 16]

エチレン一酢酸ビニル共重合体として(B 1— 3) を 1. 0質量部添加し、 α、 /3不飽和カルボン酸エステル共重合体として (Β 2— 2) を 0. 5質量部添加し た以外は実施例 1 2と同様にしてフィルムを製造した。 結果を表 5に示した。  1.0 parts by mass of (B1-3) was added as an ethylene-vinyl acetate copolymer, and 0.5 parts by mass of (Β2-2) was added as an α, / 3 unsaturated carboxylic acid ester copolymer. A film was produced in the same manner as in Example 12 except for the above. Table 5 shows the results.

[実施例 1 7 ] [Example 17]

ファゥドラー翼(スパン径 4 0 Omm), フィンガーバッフル、温度計おょぴ窒 素ガス導入管を備えた反応器 (内容積 3 0 0リツトル) 中に、 脱イオン水と懸濁 分散剤 (Ml) を添加し、 溶解させた懸濁液 1 00質量部を調整した (懸濁分散 剤の濃度 5 0 0 p p m)0 Deionized water and suspended dispersant (Ml) in a reactor (content volume: 300 liters) equipped with a feeder blade (span diameter: 40 Omm), finger baffle, thermometer and nitrogen gas inlet tube Was added, and 100 parts by mass of the dissolved suspension was adjusted (concentration of suspension / dispersant: 500 ppm) 0

次に、 塩化ビニリデン 8 0質量部、 塩化ビニル 2 0質量部、 開始剤ジイソプロ ピルパーォキシジカーボネート 0. 1 5質量部、 エポキシ化アマ二油 2部を添加 後、 攪拌速度 1. 4m/ S e Cとし、 窒素雰囲気下にて 4 5 °Cに加熱して、 重合 を開始した。 約 1 0時間反応を継続した後、 約 1時間で 6 0°Cに昇温し、 攪拌速 度を初期速度の 1. 2倍 (1. 6 8mZ s e c) として、 さらに 1 5時間重合を 継続して行った。 反応終了後、 分離した塩化ビニリデン系共重合体粒子は、 重量 平均粒子径が 2 6 0 mであり、 粒子径 1 5 0 /i m未満の質量割合は、 2. 3 w t %であった。 また、 かさ比重は、 0. 9 1 g/c m3であった。 Next, after adding 80 parts by mass of vinylidene chloride, 20 parts by mass of vinyl chloride, 0.15 parts by mass of initiator diisopropylpropyl dicarbonate, and 2 parts of epoxidized amadi oil, the stirring speed was 1.4 m / The mixture was heated to 45 ° C. in a nitrogen atmosphere to initiate polymerization. After continuing the reaction for about 10 hours, the temperature was raised to 60 ° C in about 1 hour, and the stirring speed was set to 1.2 times the initial speed (1.68 mZ sec), and the polymerization was continued for another 15 hours. I went. After the completion of the reaction, the separated vinylidene chloride-based copolymer particles had a weight average particle diameter of 260 m and a mass ratio of less than 150 / im was 2.3 wt%. The bulk specific gravity was 0.91 g / cm 3 .

該共重合体粒子をテトラヒドロフランに溶解し、 ゲルパーミエーシヨンクロマ トグラフィ一によりポリスチレン換算分子量を測定したところ、 重量平均分子量 は 1 0 0 , 0 0 0であった。 (塩化ビニリデン系共重合体粒子組成物 ( A— 9 ) ) 該塩化ビ-リデン系共重合体粒子組成物 (A— 9) 1 0 0質量部、 エチレン一 酢酸ビニル共重合体 (B 1— 4) 0. 2質量部、 α、 )3不飽和カルボン酸エステ ル共重合体 (Β 2— 3) 0. 5質量部とした以外は実施例 1 2と同様 The copolymer particles were dissolved in tetrahydrofuran, and the molecular weight in terms of polystyrene was measured by gel permeation chromatography. As a result, the weight average molecular weight was 100,000. (Vinylidene chloride-based copolymer particle composition (A-9)) 100 parts by mass of the vinylidene chloride-based copolymer particle composition (A-9), ethylene-vinyl acetate copolymer (B1- 4) 0.2 part by mass, α ,) 3 unsaturated carboxylic acid ester copolymer (Β 2-3) Same as Example 12 except that 0.5 part by mass was used.

ルムを製造した。 結果を表 6に示した。 [実施例 18 ] Lum manufactured. The results are shown in Table 6. [Example 18]

エチレン一酢酸ビュル共重合体 (B 1— 1) を 1. 5質量部、 α、 ]3不飽和力 ルボン酸エステル共重合体を (Β 2— 3) 0. 05質量部添加した以外は実施例 1 7と同様にしてフィルムを製造した。 結果を表 6に示した。  1.5 parts by mass of ethylene monoacetate copolymer (B1-1), α,] 3 unsaturated power Conducted except that 0.05 parts by mass of ribonate copolymer (Β 2-3) was added. A film was produced as in Example 17. The results are shown in Table 6.

[実施例 19 ] [Example 19]

実施例 18において、 真空ホッパーを使用しない以外は同様にしてフィルムの 製造を行った。 結果を表 6に示した。  A film was produced in the same manner as in Example 18 except that the vacuum hopper was not used. The results are shown in Table 6.

[実施例 20 ] [Example 20]

ファウドラー翼 (スパン径 40 Omm)、 フィンガーバッフル、温度計おょぴ窒 素ガス導入管を備えた反応器 (内容積 300リツトル) 中に、 脱イオン水と懸濁 分散剤 (Ml) を添加し、 溶解させた懸濁液 100質量部を調整した (懸濁分散 剤の濃度 500 p pm)0 Deionized water and a suspending and dispersing agent (Ml) were added to a reactor (300 liter internal volume) equipped with a Faudler blade (span diameter 40 Omm), finger baffle, and thermometer nitrogen gas inlet tube. was adjusted suspension 100 parts by weight of dissolved (concentration 500 p pm suspending dispersant) 0

次に、 塩化ビ-リデン 90質量部、 塩化ビニル 10質量部、 開始剤ジイソプロ ピルパーォキシジカーボネート 0. 1 5質量部、 エポキシ化アマ二油 2部を添加 後、 攪拌速度 1. 4m/s e cとし、 窒素雰囲気下にて 45 °Cに加熱して、 重合 を開始した。 約 1 0時間反応を継続した後、 約 1時間で 5 5 °Cに昇温し、 攪拌速 度を初期速度の 1. 2倍 (1. 68m/s e c) として、 さらに 10時間重合を 継続して行った。 反応終了後、 分離した塩化ビニリデン系共重合体粒子は、 重量 平均粒子径が 260 μ mであり、 粒子径 1 50 μ m未満の質量割合は、 2. 0 w t %であった。 また、 かさ比重は、 0. 92 gZc m3であった。 Next, 90 parts by mass of bi-lidene chloride, 10 parts by mass of vinyl chloride, 0.15 parts by mass of diisopropyl propyl peroxydicarbonate initiator, and 2 parts of epoxidized amaji oil were added, followed by a stirring speed of 1.4 m / m. In seconds, the mixture was heated to 45 ° C under a nitrogen atmosphere to initiate polymerization. After continuing the reaction for about 10 hours, the temperature was raised to 55 ° C in about 1 hour, and the stirring speed was set to 1.2 times the initial speed (1.68 m / sec), and the polymerization was continued for another 10 hours. I went. After the reaction was completed, the separated vinylidene chloride-based copolymer particles had a weight average particle diameter of 260 μm, and the mass ratio of particles having a particle diameter of less than 150 μm was 2.0 wt%. The bulk specific gravity was 0.92 gZcm 3 .

該共重合体粒子をテトラヒドロフランに溶解し、 ゲルパーミエーシヨンクロマ トグラフィ一によりポリスチレン換算分子量を測定したところ、 重量平均分子量 は 90, 000であった。 (塩化ビ-リデン系共重合体粒子 (A— 1 0)) 得られた塩化ビニリデン系共重合体粒子組成物 (A— 10) 10質量部に、 塩 化ビ-リデン系共重合体粒子組成物 (A— 1) 90質量部、 エチレン一酢酸ビニ ル共重合体 (B 1— 1) 0. 3質量部、 α、 ]3不飽和カルボン酸エステル共重合 体 (B 2— 1) 0. 3質量部を添加した以外は実施例 1 2と同様 ( を製造した。 結果を表 6に示した。 The copolymer particles were dissolved in tetrahydrofuran, and the molecular weight in terms of polystyrene was measured by gel permeation chromatography to find that the weight average molecular weight was 90,000. (Vinylidene chloride-based copolymer particles (A-10)) 10 parts by mass of the obtained vinylidene chloride-based copolymer particle composition (A-10) was added to the vinylidene chloride-based copolymer particle composition. (A-1) 90 parts by mass, ethylene monoacetate vinyl copolymer (B1-1) 0.3 parts by mass, α,] 3 unsaturated carboxylic acid ester copolymer (B2-1) was prepared in the same manner as in Example 12 except that 0.3 parts by mass of (B2-1) was added. The results are shown in Table 6.

[比較例 8 ] [Comparative Example 8]

α、 不飽和カルボン酸エステル (Β 2) を添加しなかったこと以外は、 実施 例 1 2と同様にしてフィルムを製造した。 結果を表 7に示した。  A film was produced in the same manner as in Example 12 except that α, unsaturated carboxylic acid ester (Β2) was not added. The results are shown in Table 7.

[比較例 9 ] [Comparative Example 9]

エチレン一酢酸ビュル共重合体 (B 1) を添加しなかったこと以外は実施例 1 2と同様にしてフィルムを製造した。 結果を表 7に示した。  A film was produced in the same manner as in Example 12, except that the ethylene monoacetate butyl copolymer (B1) was not added. The results are shown in Table 7.

[比較例 1 0] [Comparative Example 10]

エチレン一酢酸ビニル共重合体 (B 1— 4) を 1. 5質量部、 α、 不飽和力 ルボン酸エステル (Β 2— 1) を 2. 0質量部を配合した以外は実施例 1 7と同 様にしてフィルムを製造した。 結果を表 7に示した。 Example 17 was repeated except that 1.5 parts by mass of the ethylene-vinyl acetate copolymer (B1-4) and 2.0 parts by mass of α, unsaturated power rubonic ester (Β2-1) were blended. A film was produced in the same manner. The results are shown in Table 7.

表 1 実施例 Table 1 Example

実施例 1 実施例 2 実施例 3 実施例 4 実施例 5  Example 1 Example 2 Example 3 Example 4 Example 5

懸濁分散剤の種類 (M1 ) (M1 ) (Ml) ( 2) ( 3)  Type of suspension / dispersant (M1) (M1) (Ml) (2) (3)

懸濁分散剤の濃度 (%) 0.05 0.03 0.03 0.05 0.1  Concentration of suspension / dispersant (%) 0.05 0.03 0.03 0.05 0.1

攪拌速度 (m/ sec 1.4 1.2 1.0 1.2 1.0  Stirring speed (m / sec 1.4 1.2 1.0 1.2 1.0

重量平均粒子径 260 300 350 250 270  Weight average particle size 260 300 350 250 270

(判定) ◎ ◎  (Judgment) ◎ ◎

150 u m未満の重量割合 (%) 2.2 1,4 0.4 2.0 2.3  Weight ratio below 150 μm (%) 2.2 1,4 0.4 2.0 2.3

(判定) o ◎ ◎ 〇 o  (Judgment) o ◎ ◎ 〇 o

かさ比重 (g/cm3) 0.9 0.93 0.95 0.89 0.92 Bulk specific gravity (g / cm 3 ) 0.9 0.93 0.95 0.89 0.92

(判定) o ◎ ◎ 〇 ◎  (Judgment) o ◎ ◎ ◎ ◎

ポリマ一種類の識別記号 (A一 1 ) (A-2) (A— 3) (A-4) (A-5)  Identification symbol for one type of polymer (A-1) (A-2) (A-3) (A-4) (A-5)

N3 N3

実施例 6 実施例 7 実施例 8 実施例 9 実施例" 10 実施例 11 使用ポリマー種類 (A— 1) (A— 3) (A-5) (A-1) 供給速度の変動率 (%) 3.1 2.2 1.8 2.4 2.5 3.1 Example 6 Example 7 Example 8 Example 9 Example "10 Example 11 Polymer Type Used (A-1) (A-3) (A-5) (A-1) Rate of change in feed rate (%) 3.1 2.2 1.8 2.4 2.5 3.1

(判定) ◎ ® ◎ ◎ ◎ ◎ 真空度 (MPa) -9. 06 x 10— 2 -7. < 99X10ー2 -7. 99X10—2 —7. 99 x 10— 2 —6. 66 x 10一2 0 フィルム膜厚 ifim) 20 20 20 20 20 20 変動率 (び) 1.9 1.8 1.2 1.7 1.6 2.0(Determination) ◎ ® ◎ ◎ ◎ ◎ vacuum (MPa) -9. 06 x 10- 2 -7. <99X10 over 2 -7. 99X10- 2 -7. 99 x 10- 2 -6. 66 x 10 one 2 0 film thickness ifim) 20 20 20 20 20 20 variation rate (beauty) 1.9 1.8 1.2 1.7 1.6 2.0

(判定) ◎ ◎ ◎ © ◎ ◎ 総合評価 〇 ◎ ◎ 〇 〇 〇 (Judgment) ◎ ◎ ◎ © ◎ ◎ Overall evaluation 〇 ◎ ◎ 〇 〇 〇

< <

表 3 比較例 Table 3 Comparative example

比較例 1 比較例 2 比較例 3  Comparative Example 1 Comparative Example 2 Comparative Example 3

懸濁分散剤の種類 ( 1) (Μ1) 、  Types of suspending and dispersing agents (1) (Μ1),

懸濁分散剤の濃度 (%) 0.03 0.Ϊ 0.1  Concentration of suspension / dispersant (%) 0.03 0.Ϊ 0.1

攪拌速度 (m/sec) 3.1 0.6 0.6  Stirring speed (m / sec) 3.1 0.6 0.6

重量平均粒子径 (jUtn) 160 330 290  Weight average particle size (jUtn) 160 330 290

(判定) X 〇 〇  (Judgment) X 〇 〇

150jUm未満の重量割合 (%) 40.7 1.8 2.9  Weight ratio below 150 jUm (%) 40.7 1.8 2.9

(判定) X ◎ 〇  (Judgment) X ◎ 〇

かさ比重 (g/cm ) 0.71 0.78 0.79  Bulk specific gravity (g / cm) 0.71 0.78 0.79

(判定) X X X  (Judgment) X X X

ポリマ一種類の識別記号 (Α— 6) (Α— 7) (Α— 8) 表 4 比較例 (製膜結果)  Identification symbol for one type of polymer (Α—6) (Α—7) (Α—8)

t t

比較例 比車父例 ΰ 比 |Χ例 6 比隼父例 7 使用ポリマー種類 (A— o (A— /ヽ) (A— 8) ί>、 供給速度の変動率 (%) 12.1 7.4 8.1 12.1 Comparative example Comparative car example 比 Ratio | ΧExample 6 Comparative example 7 Polymer type (A—o (A— / ヽ) (A—8) ί>, supply rate fluctuation rate (%) 12.1 7.4 8.1 12.1

(判定) X X X X 真空度 (MPa) —9.06 X 10一2 —9.06 x 10— 2 一つ.99X10一2 0 フィルム膜厚 (jL/m) 20 20 20 20 変動率 (σ) 4.5 2.4 2.7 4.6(Determination) XXXX vacuum (MPa) -9.06 X 10 one 2 -9.06 x 10- 2 one .99X10 one 2 0 Film thickness (jL / m) 20 20 20 20 variation rate (σ) 4.5 2.4 2.7 4.6

(判定) X X X X 総合評価 X X X X (Judgment) XXXX Overall evaluation XXXX

表 5 実施例 12 16 Table 5 Example 12 16

Co Co

oo

Figure imgf000031_0001
Figure imgf000031_0001

表 6 実施例 17〜20 Table 6 Examples 17 to 20

実施例 17 実施例 18 実施例 19 実施例 20 塩化ビニリデン系共重合体粒子 (Α— 1)90  Example 17 Example 18 Example 19 Example 20 Vinylidene chloride-based copolymer particles (Α-1) 90

(Α-9)100 (Α— 9)100 (Α— 9)100  (Α-9) 100 (Α— 9) 100 (Α— 9) 100

の種類と割合(質量部) (Α— 10) 10 エチレン一酢酸ビニル共重合体 Type and ratio (parts by mass) (Α-10) 10 Ethylene vinyl acetate copolymer

(Β1—4)0.2 (Β1— 1)1.5 (Β1— 1)1. 5 (Β1 -1)0.3 の種類(B1)と割合(質量部)  (Β1—4) 0.2 (Β1—1) 1.5 (—1—1) 1.5 (Β1 -1) 0.3 Types (B1) and proportions (parts by mass)

a、 β不飽和カルボン酸エステル a, β-unsaturated carboxylic acid ester

系共重合体(Β2)と割合(質量 (Β2— 3)0.5 (Β2— 3)0.05 (Β2-3)0.05 (B2-D0.3 部) Copolymer (Β2) and ratio (mass (Β2-3) 0.5 (Β2-3) 0.05 (Β2-3) 0.05 (B2-D0.3 part)

真空度(MPa) -9.06Χ10—2 -9.06 X 10— 2 0 -9.06 X 10"2 フィルム膜厚(〃m) 20 20 20 20 変動率(σ) 1.5 1.2 1.6 1.8 Vacuum (MPa) -9.06Χ10— 2 -9.06 X 10— 20 -9.06 X 10 " 2 Film thickness (〃m) 20 20 20 20 Fluctuation (σ) 1.5 1.2 1.6 1.8

(判定) ◎ © ◎ ◎ 分解物流出 ◎ ◎ ◎ ◎ 食品包装充填機適性 ◎ 〇 〇 ◎ フィルムの黄変度 ◎ ◎ ◎ ◎ 酸素ガス透過性 ◎ 〇 〇 ◎ 総合評価 ◎ 〇 〇 ◎ (Judgment) ◎ © ◎ ◎ Decomposed product outflow ◎ ◎ ◎ ◎ Suitability for food packaging and filling machine ◎ 〇 〇 ◎ Film yellowing degree ◎ ◎ ◎ ◎ Oxygen gas permeability ◎ 〇 〇 ◎ Overall evaluation ◎ 〇 ◎ ◎

表 7 比較例 8 10 Table 7 Comparative Example 8 10

Figure imgf000033_0001
Figure imgf000033_0001

本発明を詳細にまた特定の実施態様を参照して説明したが、 本発明の精神と範 囲を逸脱することなく様々な変更や修正を加えることができることは当業者にと つて明らかである。 Although the present invention has been described in detail and with reference to specific embodiments, it will be apparent to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the invention.

本出願は、 2001年 07月 13日出願の日本特許出願(特願 2001— 214424) に基づ くものであり、 その内容はここに参照として取り込まれる。  This application is based on Japanese Patent Application (No. 2001-214424) filed on Jul. 13, 2001, the contents of which are incorporated herein by reference.

<産業上の利用可能性 > <Industrial applicability>

本発明の塩化ビニリデン系共重合体粒子組成物は、 フィルム、 シートに溶融成 形する場合に、安定して押出すことができるので、膜厚均一性に優れるフィルム、 シートが得られる。 さらにこの共重合体粒子組成物にエチレン一酢酸ビニル共重 合体およびひ、 ]3不飽和カルボン酸エステルのモノマーから選ばれた 2種以上の モノマーからなる共重合体を配合した組成物とすることにより、 溶融成型時に、 樹脂分解物が流出することを抑制し、 ダイ流出口での樹脂分解物の付着を抑え、 包装充填機適性、 ガスバリヤ一性に優れたフィルム、 シートが得られる。 また、 上記組成物を真空ホッパーを経由して押出加工することより、 押出加工性の改良 を向上させることができる。  Since the vinylidene chloride-based copolymer particle composition of the present invention can be extruded stably when melt-molded into a film or sheet, a film or sheet having excellent film thickness uniformity can be obtained. Furthermore, a composition comprising a copolymer of two or more monomers selected from monomers of ethylene monovinyl acetate copolymer and [3] unsaturated carboxylic acid ester is added to this copolymer particle composition. Thereby, it is possible to suppress the outflow of the resin decomposition product during the melt molding, suppress the adhesion of the resin decomposition product at the die outlet, and obtain a film or sheet excellent in suitability for a packing and filling machine and gas barrier property. Further, by extruding the above composition through a vacuum hopper, it is possible to improve the extrudability.

Claims

請 求 の 範 囲 The scope of the claims 1. 重量平均粒子径が、 2 00〜5 00 mの範囲であり、 かつ粒子径が 1 5 0 /xm未満の粒子の割合が 3 w t %以下であることを特徴とする塩化ビ-リ デン系共重合体粒子組成物。 1. Bi-denidene chloride having a weight average particle diameter in a range of 200 to 500 m and a particle diameter of less than 150 / xm being 3 wt% or less. -Based copolymer particle composition. 2. 塩化ビニリデン系共重合体粒子のかさ比重が、 0. 8 0 gZcm3〜 1. O g/c ni3であることを特徴とする請求の範囲第 1項記載の塩化ビニリデ ン系共重合体粒子組成物。 2. bulk density of the vinylidene chloride copolymer particles, 0. 8 0 gZcm 3 ~ 1. O g / c ni claims, characterized in that a third preceding claim chloride vinylidene emissions based copolymerization Combined particle composition. 3. 塩化ビニリデン系共重合体が、 塩化ビニリデンと重合性ビュルモノマ 一の中から選ばれた 1種以上のモノマーの共重合から得られる請求の範囲第 1項 または第 2項記載の共重合体粒子組成物。 3. The copolymer particles according to claim 1 or 2, wherein the vinylidene chloride-based copolymer is obtained from copolymerization of vinylidene chloride and one or more monomers selected from polymerizable vinyl monomers. Composition. 4. 重合性ビュルモノマーが、 塩化ビュル、 メチルアタリレート、 メチル メタタリ レート、 2—ェチルへキシノレアタ リ レート、 アタリロュトリノレ、 スチレ ンの中から選ばれた 1種以上である請求の範囲第 1項〜第 3項記載の共重合体組 成物粒子組成物。 4. The polymerizable butyl monomer is at least one selected from butyl chloride, methyl acrylate, methyl methacrylate, 2-ethylhexynoleate acrylate, atalylotrinole, and styrene. Item 4. The copolymer composition particle composition according to item 3 to item 3. 5. 請求の範囲第 1項〜第 3項に記載の塩化ビ-リデン系共重合体粒子組 成物から得られるフィルムまたはシート。 5. A film or sheet obtained from the bi-lidene chloride-based copolymer particle composition according to any one of claims 1 to 3. 6. 重量平均粒子径が、 2 00~5 0 0 mの範囲であり、 かつ粒子径が 1 5 0 // m未満の粒子の割合が 3 w t %以下である塩化ビニリデン系共重合体粒 子組成物 (A) 1 00質量部と、 エチレン一酢酸ビュル共重合体 (B 1) 0. 0 5〜2. 9 5質量部および a;、 不飽和カルボン酸エステルのモノマーから選ば れた 2種以上のモノマーからなる共重合体 (B 2) の 0. 0 5〜2. 9 5質量部 とからなる組成物であり、 かつ (B 1) の配合質量と (B 2) の配合質量の合計 が 3質量部以下であることを特徴とする塩化ビニリデン系共重合体組成物。 6. Vinylidene chloride copolymer particles having a weight average particle diameter in the range of 200 to 500 m and a particle diameter of less than 150 // m is 3 wt% or less. Composition (A) 100 parts by mass, ethylene monoacetate butyl copolymer (B1) 0.05 to 2.95 parts by mass and a; two kinds selected from unsaturated carboxylic acid ester monomers A composition comprising 0.05 to 2.95 parts by mass of the copolymer (B 2) comprising the above monomers, and the total of the compounding mass of (B 1) and the compounding mass of (B 2) Is 3 parts by mass or less, a vinylidene chloride-based copolymer composition. 7. 塩化ビニリデン系共重合体粒子組成物 (A) のかさ比重が、 0. 80 〜1. 0 cm3である請求の範囲第 6項記載の塩化ビニリデン系共重合体組 成物。 7. bulk density of vinylidene copolymer particles composition chloride (A) is, 0. 80 ~1. 0 cm 3 a is claims paragraph 6 vinylidene chloride copolymer sets composition as described. 8. エチレン—酢酸ビニル共重合体 (B 1) における、 酢酸ビニル成分の 割合 (Wa) が 1 0〜4 Ow t。/。である請求の範囲第 6項または第 7項記載の塩 化ビニリデン系共重合体組成物。 8. The ratio (Wa) of the vinyl acetate component in the ethylene-vinyl acetate copolymer (B1) is 10 to 4 wt. /. 8. The vinylidene chloride copolymer composition according to claim 6, wherein the composition is: 9. a、 i3不飽和カルボン酸エステルのモノマーが、ブチルアタリレート、 メチルァク リ レート、 2一ェチルへキシルァクリ レート、ブチルメタクリ レート、 メチルメタクリレートから選ばれる 1種以上である請求の範囲第 6項、 第 7項、 第 8項のいずれかに記載の共重合体組成物。 9. The claim 6, wherein the a, i3 unsaturated carboxylic acid ester monomer is at least one selected from butyl acrylate, methyl acrylate, 21-ethylhexyl acrylate, butyl methacrylate, and methyl methacrylate. Item 9. The copolymer composition according to any one of Items 7 and 8. 1 0. 請求の範囲第 8項、 第 9項のいずれかに記載の塩化ビニリデン系共 重合体組成物から得られるフィルムまたはシート。 10. A film or sheet obtained from the vinylidene chloride copolymer composition according to any one of claims 8 and 9.
PCT/JP2002/007063 2001-07-13 2002-07-11 Composition of vinylidene chloride copolymer particles Ceased WO2003006548A1 (en)

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CN103224581B (en) * 2012-01-30 2016-03-02 旭化成化学株式会社 Vinylidene chloride analog copolymer, its composition and film thereof or sheet material
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