TITLE OF THE INVENTION
MULTIPURPOSE, MULTIFUNCTIONAL COATING COMPOSITION
BACKGROUND OF THE INVENTION
(a) Field of the Invention
The present invention relates to a multipurpose, multifunctional
coating composition, and more particularly, to a coating composition with
excellent waterproofing, water repellency, flame retardancy, antimicrobial,
antiseptic, and mothproofing properties, as well as excellent adhesion to
architectural materials such as wood, concrete, etc. so that it can also be
used as an adhesive, which exhibits beautiful colors, can be coated in a
simple way, its coating thickness can be readily controlled, and is
environmentally friendly, and a preserver for said coating composition.
(b) Description of the Related Art
Wood is widely used in the manufacture of buildings and furniture, but
it has the drawback of being very vulnerable to deterioration by fire,
microorganisms, or various insects in view of its inherent characteristics. It
also has other problems, for example it is readily rotted because it absorbs a
great deal of moisture during the rainy season. In particular, considering that
the effective life of wooden constructs is usually terminated by such moisture,
fire, or biodeterioration, it is obvious that treatments such as waterproofing,
water repellency, flame retardancy, antimicrobial treatment, antiseptic
treatment, and mothproofing onto wood will significantly improve the life and
performance of various structures made of wood.
Korea is a time-honored wooden asset country, and even though a
considerable number of wooden assets have been hitherto destroyed by wars,
etc., many of them still remain, and some have been recognized by UNESCO
as world cultural heritage sites.
These assets include: from the Koryo Dynasty, the Geuklakjeon
structure of the Bongjungsa temple (National Treasure No. 15) and the
Muryansujeon structure of the Pusoksa temple (National Treasure No.18),
which is the oldest existing wooden cultural asset; the Geuklakjeon structure
of the Muwisa temple and the Aksajeon structure of the Kwanryongsa temple
as architecture of the early Chosun Dynasty; and the Palsangjeon structure of
the Pupchusa temple (National Treasure No. 55) as architecture of the mid
Chosun Dynasty, etc.
As can be seen from the existent various Korean wooden assets, it is
appreciated that the life of wooden structures may be 1000 years or longer if
appropriate preservation methods are provided, but so far, very few
preservative techniques for such superior wooden assets have been
developed.
Recently, the hall that housed the Sukamoni statue at Ssangbongsa
temple burnt down, and the Geuklakbojeon structure of the Muwisa temple
(National Treasure No. 13) and other structures have been damaged by white
ants and wood erosion. That is, wood is very vulnerable to various natural
phenomena such as moisture, fire, microorganisms, etc.
The primary material for the wooden assets of Korea has been pine
tree wood. This is due to its excellent intensity resistance, flex resistance,
durability, etc.. However, it has strong lignin and thus its surface is tough
and it is apt to crack when dried, and it is also damaged by various insects.
Accordingly, it has always been the practice to coat the wood with "red and
blue".
"Red and blue" refers to a staining agent of inorganic or organic
compounds in which colored particulates are not dissolved in solvents, and it
is mixed with an adhesive and then coated onto buildings, providing a
beautifully colored coating film on the surface of the buildings. However,
such red and blue does not have functions such as waterproofing, water
repellency, flame retardancy, antimicrobial properties, antiseptic properties,
mothproofing, etc.
To improve the flame retardancy of wood, sulfates such as ammonium
sulfate and sodium sulfate, and boron or boric acid, etc. have been used as
reagents. However, even though these reagents have excellent flame
retardant effects, they cause chlorosis at the surface of wood when used over
a long period, thereby damaging the appearance of red and blue, and the
flame retardancy also deteriorates.
Also, to improve the antiseptic ability of wood, there have been known
pentachlorophenol and its derivatives, pentachlorophenol-laurate,
pentachlorophenol-dihydroabiethylamine, etc. However, as these
compounds contain phenol, which is noxious to the environment, their use is
now forbidden
Also, as mothproofing agents, there have been known dyldorine,
crolten, smithion, etc. These compounds are also noxious to the
environment and thus their use is forbidden.
Further, the prior flame retardant, antiseptic, and mothproofing
treatments applied to wooden structures are conducted by first impregnating
wood with reagents having flame retardant characteristics and drying them,
and then by impregnating the dried wood with reagents having antiseptic and
mothproofing characteristics. That is, these treatments are applied in several
separate stages and thus their coating methods are somewhat complicated.
SUMMARY OF THE INVENTION
The present invention has been made to solve the aforementioned
problems, and it is an object of the invention to provide a coating composition
with excellent waterproofing, water repellency, flame retardancy, antimicrobial,
antiseptic, and mothproofing properties, as well as excellent adhesion to
architectural materials such as wood, concrete, etc. so that it can also be
used as an adhesive, and it exhibits beautiful colors, it can be coated by a
simple way, its coating thickness can be readily controlled, and it is
environmentally friendly.
Further, it is an object of the invention to provide a preserver for the
coating film.
To achieve the aforementioned objects, the present invention provides
a coating composition comprising (a) 70 to 100 parts by weight of an adhesive
component selected from the group consisting of dammar resin, pine resin,
and rosin; and (b) 5 to 100 parts by weight of a wax component selected from
the group consisting of polyethylene wax, paraffin wax, carbona wax, micro
wax, and white beeswax.
Also, the invention provides a preserver for a coating film comprising
(a) 10 to 200 parts by weight of trichloroethyiene, trichloroethane,
methylenechloride, or a mixture thereof; and (b) 0.1 to 20 parts by weight of a
wax.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
This invention will now be further described in more detail.
The coating composition of the invention comprises an adhesive
component and a wax component as essential components.
As the adhesive component, dammar resin, pine resin, rosin, or a
mixture thereof is used, and as the wax component, polyethylene wax,
paraffin wax, fluidic paraffin, carbona wax, micro wax, white beeswax, or a
mixture thereof is used.
The dammar resin contained in the coating composition of the
invention is a kind of natural resin, it is formed by solidification of the sap of a
tree belonging to the Dipterocarpceae family, and it is mostly used for the
preparation of dammar vanish. Dammar resin has excellent adhesion, and
accordingly the coating composition of the invention has excellent adhesion to
architectural materials such as wood, concrete, etc.
The coating composition of the invention preferably comprises the
dammar resin in an amount of 70 to 100 parts by weight. If the content of the
dammar resin is less than 70 parts by weight, the adhesion of the coating
composition of the invention to architectural materials such as wood, concrete,
etc. is reduced and the surface of the architectural materials onto which the
composition is coated becomes tough; and if it exceeds 100 parts by weight,
the waterproofing and water repellency of the coating composition of the
invention are reduced.
Also, the coating composition of the invention comprises a wax
component selected from the group consisting of polyethylene wax, paraffin
wax, carbona wax, micro wax, and white beeswax. This wax component has
been widely used as an additive in the preparation of dispersion agents,
processing aids, lubricants, release agents, surfactants, plastics, rubbers,
cables, etc.
Such wax component confers thixotropy to the coating composition of
the invention, and also confers waterproofing and water repellency properties
thereto. Microorganisms that grow in various types of wood terminate their
proliferation at moisture content of 15% or less. That is, as the wax
component has excellent waterproofing and water repellent functions and thus
intercepts the moisture absorption of wood, most microorganisms cannot
survive in wood onto which the coating composition of the invention is coated.
The coating composition of the invention preferably comprises the wax
component in an amount of 5 to 100 parts by weight. If the content of the
wax component is less than 5 parts by weight, the waterproofing and water
repellent functions of the coating composition of the invention are reduced,
and if it exceeds 100 parts by weight, the permeability of the coating
composition of the invention becomes excessively low and thus the colors of
the architectural materials such as wood, concrete, etc. do not appear well.
The coating composition may further comprise ethylene vinyl acetate
resin, urethane resin, or a mixture thereof. The ethylene vinyl acetate resin,
urethane resin, or a mixture thereof has a role in improving the temperature
characteristics of the coating composition of the invention.
That is to say, if the ethylene vinyl acetate resin, urethane resin, or a
mixture thereof is added to the coating composition of the invention, the
coating composition is not excessively hardened at low temperatures in winter,
so the coating film onto which the coating composition of the invention is
coated does not crack at a low temperature. In addition, the hardness of the
coating composition of the invention does not become excessively low at high
temperatures in summer, so the coating film onto which the coating
composition of the invention is coated does not have fluidity at a high
temperature.
The coating composition of the invention may preferably comprise the
ethylene vinyl acetate resin, urethane resin, or a mixture thereof in an amount
of 10 to 50 parts by weight. If the content thereof is less than 10 parts by
weight, the hardness of the coating composition becomes low and thus its
weatherability is decreased, and if it exceeds 50 parts by weight, the coating
composition is excessively hardened.
The coating composition of the invention may further comprise a fat or
oil component of perilla oil, tung oil, turpentine oil, pine oil, or a mixture thereof.
This fat or oil component has a role in protecting the coating composition of
the invention and protecting the properties of the coating composition
according to a change in temperature.
The fat or oil component may preferably be present in an amount of
0.1 to 20 parts by weight. If the fat or oil component content is less than 0.1
parts by weight, the change of the properties of the coating composition
according to temperature is reduced, and if it exceeds 20 parts by weight, the
coating composition is not well dried when coated.
Furthermore, the coating composition of the invention may further
comprise a flame retardant component of a powder fire extinguisher
composition having ammonium phosphate (monobasic), ammonium sulfate,
or a mixture thereof as a main ingredient.
For the above flame retardant composition, the powder fire
extinguisher composition having ammonium phosphate (monobasic) as a
main ingredient is preferred, as it is a substance having excellent fire
extinguishing properties and it is the most generally used composition for
powder fire extinguishers. It is preferred that the powder fire extinguisher
composition having ammonium phosphate (monobasic) as a main ingredient
that can be used in the present invention comprises 70 to 99% by weight of
ammonium phosphate (monobasic), 0.1 to 0.5% by weight of a plasticizer, 0.1
to 5% by weight of silicon oil, 0.1 to 5% by weight of a hardener, and 0.5 to
1.0% by weight of a fluidizer, and that the diameter of the powder particles is
The powder fire extinguisher composition having ammonium
phosphate (monobasic) as a main ingredient is harmless to humans and
animals, and thus it is environmentally friendly.
It is preferred that the coating composition of the invention comprises
the flame retardant component of a powder fire extinguisher composition
having ammonium phosphate (monobasic), ammonium sulfate, or a mixture
thereof as a main ingredient in an amount of 150 to 200 parts by weight. If
the content of the flame retardant component is less than 150 parts by weight,
the flame retardancy of the coating composition of the invention is reduced,
and if it exceeds 200 parts by weight, the viscosity of the coating composition
becomes too high and thus adhesion to the architectural materials such as
wood, concrete, etc. is undesirably reduced.
Further, so as to eliminate chlorosis and impart excellent coating
ability at room temperature, the coating composition of the invention may
further comprise trichloroethylene, trichloroethane, methylene chloride, or a
mixture thereof.
Trichloroethylene, trichloroethane, methylene chloride, or a mixture
thereof has excellent volatility and thus lowers the viscosity of the coating
composition of the invention. Therefore, if the coating composition of the
invention comprises trichloroethylene, trichloroethane, methylene chloride, or
a mixture thereof, it can be easily used as a coating agent at room
temperature. The coating composition of the invention to which
trichloroethylene, trichloroethane, methylene chloride or a mixture thereof is
not added has excellent coating ability when used after being heated,
generally to a temperature of 50 to 160 °C. However, the coating
composition to which trichloroethylene, trichloroethane, methylene chloride, or
a mixture thereof is added exhibits excellent coating ability even when it is not
heated.
Further, trichloroethylene, trichloroethane, methylene chloride, or a
mixture thereof is reacted with polyethylene wax, etc., thereby forming a
protective film at the surface of the coating film onto which the coating
composition of the invention is coated. The protective film thus formed has a
function of preventing chlorosis of the coating film onto which the coating
composition of the invention is coated.
In the case that trichloroethylene, trichloroethane, methylene chloride,
or a mixture thereof is added to the coating composition of the invention, a
preferred content thereof is 10 to 200 parts by weight.
In the case that trichloroethylene, trichloroethane, methylene chloride
or a mixture thereof is added to the coating composition of the invention, if the
content thereof is less than 10 parts by weight, the viscosity of the coating
composition of the invention becomes excessively high and thus it cannot be
used as a coating agent at room temperature and it must be heated for use.
If the content thereof exceeds 200 parts by weight, the viscosity of the coating
composition of the invention becomes excessively low, and as a result, when
the coating composition of the invention is coated onto the surface of wood,
etc., the coating composition flows down and thus cannot form a uniform
coating layer.
Moreover, the coating composition may further comprise pigments in
order to exhibit beautiful colors. The pigments that can be added to the
coating composition of the invention are largely divided into organic pigments
and inorganic pigments.
As organic pigments, cyanine green, permanent orange, permanent
yellow, toluidine red, permanent black, etc. are preferably used; and as
inorganic pigments, titanium dioxide, iron oxide yellow, paris white, emerald
green, lead red, cobalt blue, iron oxide red, chrome yellow, chromium oxide
green, ultramarine blue, etc. are preferably used.
All of the above exemplified organic pigments and inorganic pigments
are standard pigments designated by the Office of Cultural Properties, and
they are generally used for "red and blue" coating. Of the above pigments,
an appropriate color can be chosen and added to the coating composition of
the invention in accordance with the application.
It is preferred that the content of the pigments to be contained in the
coating composition of the invention is 0.1 to 60 parts by weight. If the
content of the pigments is less than 0.1 parts by weight, the coating
composition of the invention cannot exhibit appropriate color, and if it exceeds
60 parts by weight, the hardness and viscosity of the coating composition is
raised and thus adhesion to the architectural materials such as wood,
concrete, etc. is undesirably reduced.
As methods for coating the coating composition onto the architectural
materials such as wood, concrete, etc., any coating methods that are
generally used, for example, spray coating, deep coating, etc., are available.
Also, it can be coated directly onto the architectural materials such as wood,
concrete, etc.
Further, the present invention provides a preserver for a coating film
comprising (a) 10 to 200 parts by weight of trichloroethylene, trichloroethane,
methylenechloride, or a mixture thereof; and (b) 0.1 to 20 parts by weight of a
wax. It is preferable that the wax is selected from the group consisting of
polyethylene wax, paraffin wax, fluidic paraffin, carbona wax, micro wax, and
white beeswax.
If the preserver for a coating film is applied to the coating film onto
which the coating composition of the invention is coated, a very thin film is
formed at the surface of the coating film, preventing chlorosis from occurring
at the surface of the coating film, and the coating film is stably preserved at
low temperature such as below freezing or at a high temperature such as in a
tropical area. The preserver for coating shows especially good effect when it
is applied to fibers, wood, acrylic sheet, concrete wall, sheet, etc, because the
preserver for coating is very thin.
The preserver of a coating film can be prepared by mixing
trichloroethylene, trichloroethane, methylenechloride, or a mixture thereof,
and the wax component selected from the group consisting of polyethylene
wax, paraffin wax, fluidic paraffin, carbona wax, micro wax, and white
beeswax, and heating them at 50 to 160 °C and cooling them, and then it can
be applied to the surface of the coating film.
As described in the above, the coating composition of the present
invention has excellent waterproofing, water repellency, flame retardancy,
antimicrobial, antiseptic, and mothproofing properties, as well as excellent
adhesion to architectural materials such as wood, concrete, etc. so that it can
also be used as an adhesive, which exhibits beautiful colors, can be coated in
a simple way, its coating thickness can be readily controlled, and is
environmentally friendly.
Preferred examples of the invention and comparative examples are
given below. The following examples and comparative examples are
provided solely to enable the invention to be understood more fully, and the
subject matter of the invention should not be construed to be limited thereto.
Example 1
80 G of dammar resin, 8 g of polyethylene wax, 8 g of paraffin wax,
and 27 g of ethylene vinyl acetate resin were mixed, and the mixture was
heated at 130 °C for 7 min. 5 g of fluidic paraffin was added to the heated
mixture, which was then uniformly mixed at 130 °C for 3 min. to thereby
prepare a coating composition.
Example 2
The procedures were carried out in the same manner as in Example 1
above, except that 40 g of trichloroethylene was further added.
Example 3
80 g of dammar resin, 8 g of polyethylene wax, 5 g of fluidic paraffin, 8
g of paraffin wax, and 27 g of ethylene vinyl acetate resin were mixed and the
mixture was heated at 130 °C for 7 min. 180 g of a powder fire extinguisher
composition having ammonium phosphate (monobasic) as a main ingredient
was added to the heated mixture, which was then uniformly mixed for 3 min.
to thereby prepare a coating composition.
Example 4
The procedures were carried out in the same manner as in Example 3
above, except that 20 g of iron oxide red was further added, and 40 g of
trichloroethylene was further added when the powder fire extinguisher
composition having ammonium phosphate (monobasic) as a main ingredient
was added.
Waterproofing Test
The surface of American pine tree wood of dimensions 13 2 x 1 cm
was coated with the coating compositions prepared in Examples 1 to 4 above
to a thickness of 2 mm, and the wood was then immersed in water to a depth
of 10 cm. At 12 hour intervals, the wood was removed from the water, its
surface was wiped, and its weight was measured to thereby calculate
moisture absorbance rate. As a comparative example, American pine tree
wood of the same dimensions that was not coated with the coating
compositions of Examples 1 to 4 was evaluated, using the same method.
The waterproofing properties were evaluated by a waterproofing index
according to the following Formula 1 , using the moisture absorbance rate of
the treated and untreated wood.
Formula 1
{ moisture absorbance rate of untreated wood - moisture absorbance rate of
treated wood } divided by { moisture absorbance rate of the untreated wood }
χ 100
The higher the waterproofing index the higher the waterproofing rate,
and if no moisture is absorbed, the waterproofing index is 100.
The waterproofing index of each coating composition of the examples
was calculated according to the above Formula 1 , and the results are shown
in Table 1 below.
Table 1
As shown in Table 1 above, it was observed that the waterproofing
index of the wood that was treated with the coating compositions of the
invention hardly changed as time passed, whereas the waterproofing index of
the pine tree that was not treated with the coating compositions of the
invention rapidly decreased as time passed. Therefore, it can be seen that
the coating composition of the invention has excellent waterproofing
properties.
Water Repellency Test
The water repellency of the wood samples that were treated with the
coating compositions of Examples 1 to 4 above and the wood sample that
was not treated with the coating composition was determined by a spray
method according to JISL-1005, and the results are shown in Table 3 below.
The water repellency evaluation index ranges from 0 to 100. The higher the
water repellency evaluation index, the better the water repellency.
Conditions regarding the water repellency evaluation index are shown in
Table 2 below.
Table 2
Table 3
As shown in Table 3 above, all of the water repellency evaluation
indexes of the examples that were treated with the coating compositions of
the invention were 100, whereas the water repellency evaluation index of the
comparative example that was not treated with the coating composition of the
invention was 0. Therefore, it can be seen that the coating composition of
the invention has excellent water repellency.
Flame Retardancy Test
Aflame retardancy test was conducted on three test pieces of pine tree
wood, two of which were treated with the coating composition of the invention
and one of which was not treated with the coating composition, according to
"Flame Retardancy Performance Determination Standard of Integrated Plate,
etc. and Method" of Article 7 of the Standard and Test Particulars of Flame
Retardancy Performance (KOFEIS 1001) published by the Ministry of
Government Administration & Home Affairs/ Korea Fire Equipment Inspection
Corporation, and the average value was determined. The results are shown
in Table 4 below. According to the Enforcement Decree of Fire Fighting
Law, after each test piece is heated by a maker burner for 2 min. and the
spark of the burner is removed, the time until combustion is terminated with
spark being up is defined as a remaining flame time, the time until combustion
is terminated with spark not being up is defined as a remaining body time, the
length that is carbonized is defined as a carbonized distance, and the area
that is carbonized is defined as a carbonized area. According to KOFEIS
1001 , a remaining time within 10 sec, a remaining body time within 30 sec, a
carbonized distance of 20 cm or less, and a carbonized area of 50 cm2 or less
are regarded as being appropriate.
Table 4
As shown in Table 4 above, all of the wood pieces that were treated
with the coating compositions of Examples 3 and 4 of the invention passed
the flame retardancy test, whereas the wood piece that was not treated with
the coating composition of the invention failed the flame retardancy test.
Therefore, it can be seen that the coating composition of the invention has
excellent flame retardancy.
Antimicrobial property Test
The test was carried out using phycomyces and bluish black fungus
for 4 weeks according to the method arranged by Korea Forest Research
Institute, the Wood Preservation Research Center Standard No. 2 (1997), and
the growth degree of fungi was observed. The evaluated values are shown
in Table 6 below. Table 5 below shows the definition of the evaluated
values.
Table 5
Table 6
As shown in Table 6 above, all of the wood pieces that were treated
with the coating composition of the invention passed the antimicrobial
property test, whereas the wood piece that was not treated with the coating
composition of the invention failed the antimicrobial property test. Therefore,
it can be seen that the coating composition of the invention has excellent
antimicrobial properties.
Antiseptic property Test
The test was carried out using Tyromyces plaustris, which is brown-rot
fungus, and Coriolus versicolor, which is white-rot fungus, for 3 weeks
according to the test method arranged by KS M-1701 Woods Antiseptic
(1997), and then the average reduction rate in the mass of the test piece was
determined. The results are shown in Table 7 below. According to the
standard, an average mass reduction rate of 3% or less is regarded as having
appropriate antiseptic performance.
Table 7
As shown in Table 7 above, all of the wood samples that were treated
with the coating composition of the invention passed the antiseptic property
test, whereas the wood sample that was not treated with the coating
composition of the invention failed the antiseptic property test. Therefore, it
can be seen that the coating composition of the invention has excellent
antiseptic properties.
Mothproofing Test
The test was carried out using Reticulitermes speratus and
Coptotermes formosanus for 3 weeks according to the method arranged by
Korea Forest Research Institute, Wood Preservation Research Center
Standard No. 10 (1997), and then the death rate and the average reduction
rate in the mass of each test piece were determined. The results are shown
in Table 8 below. An average mass reduction rate of 3% or less is regarded
as having appropriate mothproofing effects.
Table 8
As shown in Table 8 above, all of the samples that were treated with
the coating composition of the invention passed the mothproofing test,
whereas the sample that was not treated with the coating composition of the
invention failed the mothproofing test. Therefore, it can be seen that the
coating composition of the invention has excellent mothproofing properties.
The coating composition of the invention has excellent waterproofing,
water repellency, flame retardancy, antimicrobial, antiseptic, and mothproofing
properties, as well as excellent adhesion to architectural materials such as
wood, concrete, etc. so that it can also be used as an adhesive, and it exhibits
beautiful colors, it can be coated in a simple way, its coating thickness can be
readily controlled, and it is environmentally friendly.