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WO2003072873A1 - Lubricant for treating elastic fiber - Google Patents

Lubricant for treating elastic fiber Download PDF

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Publication number
WO2003072873A1
WO2003072873A1 PCT/JP2003/002290 JP0302290W WO03072873A1 WO 2003072873 A1 WO2003072873 A1 WO 2003072873A1 JP 0302290 W JP0302290 W JP 0302290W WO 03072873 A1 WO03072873 A1 WO 03072873A1
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WO
WIPO (PCT)
Prior art keywords
oil
group
surfactant
carbon atoms
elastic fiber
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2003/002290
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French (fr)
Japanese (ja)
Inventor
Ikunori Azuse
Yoshiyuki Wakahara
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sanyo Chemical Industries Ltd
Original Assignee
Sanyo Chemical Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sanyo Chemical Industries Ltd filed Critical Sanyo Chemical Industries Ltd
Priority to US10/505,748 priority Critical patent/US20050228089A1/en
Priority to KR10-2004-7012759A priority patent/KR20040105723A/en
Publication of WO2003072873A1 publication Critical patent/WO2003072873A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/244Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus
    • D06M13/248Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing sulfur or phosphorus with compounds containing sulfur
    • D06M13/256Sulfonated compounds esters thereof, e.g. sultones
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/02Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with hydrocarbons
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/165Ethers
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/188Monocarboxylic acids; Anhydrides, halides or salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M13/00Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
    • D06M13/10Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment with compounds containing oxygen
    • D06M13/184Carboxylic acids; Anhydrides, halides or salts thereof
    • D06M13/207Substituted carboxylic acids, e.g. by hydroxy or keto groups; Anhydrides, halides or salts thereof
    • D06M13/217Polyoxyalkyleneglycol ethers with a terminal carboxyl group; Anhydrides, halides or salts thereof
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M15/00Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
    • D06M15/19Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
    • D06M15/37Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • D06M15/643Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds containing silicon in the main chain
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06MTREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
    • D06M2200/00Functionality of the treatment composition and/or properties imparted to the textile material
    • D06M2200/40Reduced friction resistance, lubricant properties; Sizing compositions

Definitions

  • the present invention relates to an oil agent for treating elastic fibers. More specifically, it relates to an oil agent for obtaining an elastic fiber having good anti-sticking property.
  • an object of the present invention is to provide an oil treatment agent for an elastic fiber, which has excellent oil agent stability over a long period of time and has good anti-sticking properties between fibers when producing elastic fibers. Is to do.
  • the present inventors have conducted intensive studies to obtain the above oil agent, and have found that using an oil agent containing a higher fatty acid metal salt whose volume average particle diameter is adjusted to a specific range and a surfactant having a specific solubility parameter. The inventors have found that the above problems can be solved, and have reached the present invention.
  • the present invention has a viscosity of 1 to 1000 mm 2 / s at 25 ° C. and is selected from the group consisting of silicone oil (A 1) and hydrocarbon lubricating oil (A 2) even without least one of at least 8 0 mass base oil (a) 0/0, 0 . 0 0 1 ⁇ 1 carbon atoms having a volume average particle diameter of mu m 1.
  • Li earth metal salt B) a 0.05 to 2 mass 0/0, and has a 8.0 to 10.5 in solubility parameter (SP value), and Anion Surfactant (C 1) and nonionic surfactants (C2) at least one surfactant selected from the group consisting of: (C) 0.01 to 8% by mass of an oil agent for treating an elastic fiber; a step of spinning the oil agent for treating an elastic fiber. In 0.1 to 12 mass of elastic fiber.
  • a method for treating an elastic fiber characterized by giving / 0 and scouring as necessary; and an elastic fiber treated by the above-mentioned treatment method.
  • the base oil (A) of the present invention is selected from the group consisting of silicone oil (A1) and hydrocarbon lubricating oil (A2), and has a viscosity at 25 ° C. of 1 to 1000 mm 2 / s.
  • the lower limit of the viscosity of the base oil (A) at 25 ° C. is preferably 2 mm 2 Zs, more preferably 3 mm 2 / s.
  • the upper limit is preferably 100 mm 2 / s, more preferably 50 mm 2 Zs.
  • the viscosity can be measured as follows.
  • the silicone oil (A1) of the present invention is not particularly limited.
  • the silicone oil (A1) may be substituted with a group selected from the group consisting of unsubstituted polydimethylsiloxane, an alkyl group having 2 to 20 carbon atoms and a phenyl group.
  • a group selected from the group consisting of unsubstituted polydimethylsiloxane, an alkyl group having 2 to 20 carbon atoms and a phenyl group Among polydimethylsiloxanes and the like, those having a viscosity at 25 ° C. of 1 to 1000 mm 2 Zs can be mentioned.
  • polydimethylsiloxanes having a viscosity at 25 ° C. of 2 to 100 mm 2 Zs, more preferably 3 to 50 mm 2 / s.
  • the hydrocarbon lubricating oil (A2) of the present invention is not particularly limited.
  • the viscosity at 25 ° C of 1 to 1000 mm 2 / s Things.
  • the mineral oil is not particularly limited, and examples thereof include liquid paraffin.
  • a viscosity at 25 ° C is. 2 to 100 mm 2 Roh s, more preferably from mineral oil and its refined oil 3 to 50 mm 2 Z S.
  • the base oil (A) may be used alone or as a mixture of two or more. Further, only (A1) or (A2) may be used, or a mixture of (A1) and (A2) may be used. Preferred is only (A2), and a mixture of (A1) and (A2), and more preferred is a mixture of (A1) and (A2).
  • the lower limit of the content ratio (mass ratio) of (A1) and (A2) is preferably 80/20, more preferably 70/30, and particularly preferably 65/35.
  • the upper limit is preferably 5Z95, more preferably 10Z90, and particularly preferably 15/85.
  • the content of the base oil (A) in the oil agent of the present invention is usually 80% by mass or more, preferably 82% by mass or more, and more preferably 85% by mass or more from the viewpoints of anti-sticking property and smoothness. .
  • the upper limit is preferably 99.9% by mass, more preferably 99% by mass.
  • the higher fatty acid of the higher fatty acid alkaline earth metal salt (B) contained in the elastic fiber treatment oil agent of the present invention is a higher fatty acid having 12 to 24 carbon atoms.
  • the higher fatty acid is not particularly limited, but includes, for example, 12 to 24 carbon atoms of phosphoric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, and behenic acid.
  • preferred are palmitic acid, stearic acid, behenic acid and the like having 16 to 22 carbon atoms, and particularly preferred is stearic acid.
  • the alkaline earth metal salt is not particularly limited, and examples thereof include a barium salt, a calcium salt, and a magnesium salt, and a magnesium salt is preferable.
  • the higher fatty acid alkaline earth metal salt (B) is not particularly restricted but includes, for example, magnesium dilaurate, calcium dilaurate, barium dilaurate; magnesium dimyristate, calcium dimyristate, and dimyristate.
  • the higher fatty acid alkaline earth metal salt (B) may be used alone or as a mixture of two or more.
  • the content of the higher fatty acid alkaline earth metal salt (B) in the oil agent of the present invention is usually 0.05 to 2% by mass, preferably the lower limit is 0.2% by mass and the upper limit is 1.8% by mass. It is. When the content is 0.05% by mass or more, the anti-sticking property is good. When the content is 2% by mass or less, the increase in viscosity of the entire oil agent over time is small, and there is no possibility that problems such as yarn breakage will occur even when spinning a fine yarn such as 11 to 22 decitex (dtx).
  • the volume average particle diameter of the higher fatty acid alkaline earth metal salt (B) dispersed in the oil agent of the present invention is usually from 0.001 to 1 ⁇ from the viewpoint of oil agent stability and anti-sticking property.
  • the lower limit of the volume average particle diameter of the alkaline earth metal salt ( ⁇ ) is preferably 0.01 / zm, more preferably 0.1 ⁇ .
  • the upper limit is preferably 0.5 ⁇ . If it is less than 0.01 ⁇ , the anti-sticking property is insufficient, and if it exceeds 1 ⁇ , the stability of the oil decreases.
  • the volume average particle size is measured by a dynamic light scattering method. Specifically, the oil agent is placed in a cell with a length of 10 mm, and the volume average particle diameter is measured with a particle size measuring device.
  • the surfactant (C) used in the present invention has a solubility parameter (hereinafter abbreviated as SP value) of 8.0 to 10.5.
  • the lower limit of the solubility parameter of the surfactant (C) is preferably 8.1.
  • the upper limit is preferably 10.2, and more preferably 9.9. If it is less than 8.0, the compatibility with the higher fatty acid alkaline earth metal salt (B) becomes poor, and the stability of the oil agent becomes insufficient. If it exceeds 10.5, the compatibility with the base oil (A) is poor, and the stability of the oil agent becomes insufficient.
  • the solubility parameter here refers to the cohesive energy density as shown below. And the square root of the ratio of molecular volumes.
  • represents the cohesive energy density.
  • V represents the molecular volume, and the value is calculated by Robert F. Fedors et al., For example, Polymer Engineering and Science (Polymerengineeringandscience) Vol. 14, 147- 1 54 (1974).
  • the surfactant (C) used in the present invention is selected from the group consisting of anionic surfactant (C1) and nonionic surfactant (C2), and has a SP value in the above range. Inside.
  • the anionic surfactant (ci) is not particularly limited. Among them, the sulfosuccinate anionic surfactant (C1-1) represented by the general formula (1) and the general formula (2) are preferable. Preferred are ether carboxylic acid anionic surfactants (C 1-2).
  • the sulfosuccinate ester-one surfactant (C1-1) used in the present invention is represented by the following general formula (1). ( ⁇ )
  • I 1 and R 2 each independently include an alkyl group having 1 to 24 carbon atoms and an alkenyl group having 2 to 24 carbon atoms.
  • the alkyl group having 1 to 24 carbon atoms may be linear or branched.
  • a docosyl group and a 2-ethyldecyl group For example, methyl, ethyl, n- and i-propyl, butyl, pentyl, hexyl , Heptyl, octyl, nonyl, decyl, pentadecyl,
  • the alkenyl group having 2 to 24 carbon atoms may be linear or branched, For example, n- and i-propenyl, hexenyl, heptenyl, octenyl, decenyl, pendenyl, dodecenyl, tetradecenyl, pentadecenyl, hexadecenyl, heptadecenyl, octadecenyl
  • a nonadecenyl group is, for example, 2-ethyldecenyl group.
  • R 1 and R 2 are alkyl group having 3 to 24 carbon atoms. These may be a mixture of two or more.
  • A represents an alkylene group having 2 to 4 carbon atoms, and specific examples include an ethylene group, a propylene group, and a butylene group. Of these, preferred are an ethylene group and a propylene group. These may be a mixture of two or more. In the case of a mixture, it may be random or block.
  • n, n and m + n are each independently an integer of 0 to 10, preferably 0 to 6, and more preferably an integer of 0 to 3. If it exceeds 10, the compatibility with the base oil (A) may be deteriorated.
  • M represents a hydrogen atom, an alkali metal atom (lithium, potassium, sodium, or the like), or a substituted or unsubstituted ammonium (monoethanol ammonium, diethanol ammonium, triethanol / leammonium, etc.) Ethylhexyl ammonium).
  • alkali metal atoms preferred are alkali metal atoms. These may be a mixture of two or more.
  • the sulfosuccinate ester anionic surfactant (C1-1 1) represented by the general formula (1) is not particularly limited. Examples thereof include di (2-ethyl) sulfosuccinate hexyl sodium, and palmityl stearyl sulfosuccinate. Lithium, polyoxyethylene di-ethyl hexyl sodium sulfosuccinate (EO 6 mole adduct
  • the ether carboxylate surfactant (C12) used in the present invention is represented by the following general formula (2).
  • specific examples and preferable examples of R 3 are the same as those of RR 2 .
  • a and M are the same as those in the general formula (1).
  • p is an integer of 0 to 10, preferably 1 to 6. If it exceeds 10, the compatibility with the base oil may be deteriorated.
  • the ether carboxylic acid anionic surfactant (C1-2) represented by the general formula (2) is not particularly limited, and examples thereof include octyl alcohol carboxymethyl sodium salt, decyl alcohol carboxymethyl sodium salt, and radilium.
  • Specific examples of preferred ones include sodium octyl ether acetate, sodium decyl ether acetate, sodium lauryl ether acetate, sodium tridecyl ether acetate, sodium polyoxyethylene octyl ether acetate (E03 mole adduct), polyoxyethylene lauryl ether Sodium acetate (E03 mol adduct); sodium polyoxyethylene tridecyl ether acetate (EO 3 mol adduct); and the like.
  • the nonionic surfactant (C2) is not particularly limited, but among them, the nonionic surfactant (C2-1) represented by the general formula (3) is preferable.
  • R 4 is an alkyl group having 1 to 24 carbon atoms, and specific examples and preferable examples are the same as the above-described alkyl groups of I 1 and R 2 .
  • R 5 represents an alkyl group of 5 to several atoms (a methyl group, Echiru group, a propyl group, an isopropyl group, a butyl group, a pentyl group).
  • Preferred among R 5 is an alkyl group having 1 to 3 carbon atoms. These are two or more May be used.
  • R 6 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms (eg, a methyl group, an ethyl group, a propyl group, and an isopropyl group). These may be a mixture of two or more.
  • (AO) q in the general formula (3) is preferably a homopolymer group of oxyethylene and a block copolymer group of oxethylene and oxypropylene, and particularly preferably an alkaline earth metal salt. From the viewpoint of compatibility with oxyethylene.
  • q is an integer of 1 to 10, preferably 1 to 6. If it exceeds 10, the compatibility with the base oil may be deteriorated.
  • the nonionic surfactant (C2-1) represented by the general formula (3) is an EO and Z or PO adduct of a secondary alcohol having 3 to 33 carbon atoms.
  • Examples of the concrete examples are not particularly limited.
  • secondary alcohol (13 carbon atoms) EO 3 mol adduct, secondary alcohol (13 carbon atoms) EO 5 mol adduct, secondary alcohol (13 carbon atoms) EO 7 mol addition Product secondary alcohol (13 carbon atoms) E09 mole adduct, secondary alcohol (15 carbon atoms) EO 3 mole adduct, secondary alcohol (15 carbon atoms) EO 5 mole adduct, secondary alcohol (11 carbon atoms) EO 5 mol adduct, secondary alcohol (18 carbons) EO 5 mol adduct, secondary alcohol (24 carbons) EO 5 mol adduct, secondary alcohol (18 carbons) EO 3 mol PO 2 mol block adduct , Secondary alcohol (24 carbon atoms) EO5 mol PO
  • surfactants (C) preferred are (C1-1), (C1-2) and (C2-1), and more preferred are (C1-1) of anionic surfactants. — 1) and (C 1-2).
  • surfactants (C) may be used alone or as a mixture of two or more.
  • the content of (C) in the oil agent of the present invention is not particularly limited, but the lower limit is preferably 0.01% by mass, more preferably 0.05% by mass, and particularly preferably 0.07% by mass.
  • the upper limit is preferably 8% by mass, more preferably 5% by mass, and particularly preferably 4% by mass.
  • the blending mass ratio of the higher fatty acid metal salt (B) having 12 to 24 carbon atoms and the surfactant (C) is not particularly limited, but from the viewpoint of stability of the oil agent, the upper limit is preferably 99/1, and 97 / 3 is more preferred, and 95/5 is particularly preferred.
  • the lower limit is preferably 20/80, more preferably 50Z50, and more preferably 55Z45.
  • the oil agent of the present invention may contain, if necessary, other components (D) in addition to (A), (B) and (C).
  • components (D) include anti-sticking components (D 1), antistatic components (D 2), and additives (D 3) other than (B).
  • a dissolution aid (E) described below may be contained.
  • (D1) may be additionally added to such an extent that the performance of the oil agent for treating an elastic fiber of the present invention is not impaired, and by adding it, the anti-sticking effect can be increased.
  • Examples of (D 1) include silicone (D 11) which is solid at room temperature, polyether-modified silicone (D 12), and a combination of two or more of these.
  • solid at normal temperature means a solid at 25 ° C.
  • the silicone (D11) that is solid at room temperature (25 ° C) is not particularly limited, but examples thereof include polyorganosiloxane (silicone resin) containing a trifunctional siloxane unit or a tetrafunctional siloxane unit in the molecule.
  • a solid polymer having a three-dimensional structure with a high degree of branching [DT resin containing a bifunctional siloxane unit (D unit) and a trifunctional siloxane unit (T unit) as a main component, a monofunctional siloxane unit (M unit) and a tetrafunctional siloxane unit (Q unit) as main constituents, such as an MQ resin, and a polyorganosilsesquionsan consisting of only T units.
  • a methylsilicone resin having a weight average molecular weight (abbreviated as Mw by gel permeation chromatography) of 1,000 to 100,000, and an amino-modified organopolysiloxane having a Mw of 1,000 to 100,000. It is a resin consisting of siloxane, and more preferably, has a Mw of 1,500 to 30,000. 0 is a methyl silicone resin.
  • the polyether-modified silicone (D12) is not particularly limited.
  • at least one of R 7 , R 8 , R 9 and R 10 is a group having a polyoxyalkylene chain. Is mentioned. The remainder may be a methyl group, an alkynole group having 2 to 20 carbon atoms, a phenyl group or an alkoxy group having 1 to 5 carbon atoms.
  • the polyoxyalkylene chain-containing group has a general formula
  • R 11 represents a hydrogen atom or an alkyl group having 1 to 30 carbon atoms
  • a 1 represents an alkylene group having 1 to 5 carbon atoms
  • a 2 represents an alkylene group having 1 to 4 carbon atoms. And may be the same or different, and may be block-like or random-like, and s represents an integer from 100 to 100).
  • the blending amount of these (D1) in the oil agent of the present invention is preferably 4% by mass or less, more preferably 2% by mass or less. Further, it is preferably at most 200 parts by mass, more preferably at most 100 parts by mass, per 100 parts by mass of (B). '
  • antistatic component (D2) examples include an amphoteric surfactant (D21) and a cationic surfactant (D22).
  • amphoteric surfactant (D21) is not particularly restricted but includes, for example, betaine-type amphoteric surfactants, amino acid-type amphoteric surfactants and sulfonate-type amphoteric surfactants.
  • the betaine-type amphoteric surfactant is not particularly limited, but includes, for example, alkyl (1 to 30 carbon atoms) dimethyl betaine, alkyl (1 to 30 carbon atoms) amide alkyl (1 to 4 carbon atoms) dimethyl betaine, alkyl (carbon number 1-30) dihydroxyalkyl (1-30 carbon atoms) betaine, sulfobetaine-type amphoteric surfactant and the like.
  • alkyldimethyl betaine It is a kill amide alkyl dimethyl betaine.
  • the amino acid type amphoteric surfactant is not particularly limited.
  • alkyl (1 to 30 carbon atoms) aminopropionic acid type alkyl (1 to 30 carbon atoms) iminodipropionic acid type
  • amphoteric surfactant glycine type [alkyl (1 to 30 carbon atoms) aminoacetic acid] Type etc.] amphoteric surfactants.
  • alkylaminopropionic acid-type amphoteric surfactants alkyliminodipropionic acid-type amphoteric surfactants.
  • the sulfonate-type amphoteric surfactant is not particularly limited, and examples thereof include an alkyl (1 to 30 carbon atoms) taurine-type amphoteric surfactant.
  • the cationic surfactant (D22) is not particularly limited, and examples thereof include a quaternary ammonium salt-type cationic surfactant and an amine salt-type cationic surfactant.
  • the quaternary ammonium salt-type cationic surfactant is not particularly limited, and examples thereof include alkyl (1 to 30 carbon atoms) trimethylammonium salt, dialkyl (1 to 30 carbon atoms) dimethyl ammonium salt, Quaternary ammonium salts containing nitrogen rings (such as cetylpyridinium chloride), poly (additional moles 2 to 15) oxyalkylenes (2 to 4 carbon atoms) quaternary ammonium salts containing chains, alkyl (number of carbon atoms 1-30) amide alkyl (1-10 carbon atoms) dialkyl (1-4 carbon atoms) methylammonium salt (e.g., stearamidoethyl getyl methylammonium methosulfate) and the like.
  • Preferred among these are the organic acid salts of alkyltrimethylammonium and especially the organic acid salts of dialkyldimethylammonium.
  • the amine salt-type cationic surfactant is not particularly limited. , Adipic acid, alkylsulfuric acid, etc.) can be used.
  • Adipic acid alkylsulfuric acid, etc.
  • aliphatic tertiary amine having 3 to 90 carbon atoms aliphatic tertiary amine having 3 to 90 carbon atoms
  • alicyclic (including nitrogen-containing heterocycle) tertiary amine having 3 to 90 carbon atoms hydroxyalkyl having 3 to 90 carbon atoms
  • An inorganic acid salt or an organic acid salt such as a tertiary amine having a group is exemplified. Of these, inorganic and organic acid salts of aliphatic amines are preferred.
  • the content of the antistatic component (D2) in the oil agent of the present invention is preferably from 0 to 12% by mass, and more preferably from 0.1 to 10% by mass.
  • the additives (D3) other than these the components usually used in oils for treating elastic fibers can be used, and examples thereof include antioxidants (hindered phenol, hindered amine, etc.), ultraviolet absorbers and the like.
  • the compounding amount of (D3) in the oil agent of the present invention is preferably 5% by mass or less, more preferably 2% by mass or less.
  • the dissolution aid (E) for example, a monohydric aliphatic alcohol [methanol, ethanol mono-ole, propanol, butano-no, pentino-le-a-no-col, neopenti / real corno-le, 2-ethynole-hexyl-a-no-core, etc.]
  • Divalent anorecone ethylene glycol, propylene glycol, butylene glycol, etc.
  • aliphatic hydrocarbons such as hexane, pentane, etc .
  • ketones such as acetone, methylethylketone, methylisobutylketone
  • Aromatic hydrocarbons highly polar solvents such as dimethylformamide and dimethylsulfoxide
  • halogenated hydrocarbons such as chloroform and carbon tetrachloride.
  • hydrocarbon lubricating oil (A2) When used, it can be used as it is as at least a part of the base oil (A).
  • the dissolution aid (E) may be directly contained in the oil agent of the present invention, or a removable agent such as (E3) may be removed by stripping or the like.
  • Examples of the method for producing the oil agent of the present invention include the following methods.
  • (I) may be a homogeneous solution or a dispersion.
  • the method for obtaining the liquid mixture (I) is not particularly limited, but a method in which the mixture containing (B) and (C) is heated to 80 to 160 ° C and melted is preferable.
  • (I) may consist solely of (B) and (C), or may be heated and melted in the form of a mixture containing at least a part of hydrocarbon lubricating oil (A2) or a solubilizing agent (E). May be.
  • the particle size of (B) can be reduced by stirring under a stirring condition of a peripheral speed of 40 to 100 Om / min. Get better.
  • the dispersion obtained by the above method can be used as it is as the oil agent for elastic fiber treatment of the present invention.
  • (A) or (D) may be further added to obtain the oil agent of the present invention. .
  • the viscosity of the oil agent of the present invention is preferably 2 to 100 mm 2 Zs at 25 ° C. for uniform adhesion and prevention of roller wrapping.
  • the viscosity is measured by the following method.
  • the oil agent can be applied in a non-water-containing state in general, but may be used as a water emulsion if necessary.
  • the non-water-containing state can be used as it is (straight lubrication) or diluted with a diluent (organic solvent, low-viscosity mineral oil, etc.).
  • a diluent organic solvent, low-viscosity mineral oil, etc.
  • the dilution ratio is not particularly limited, but the mass of the oil agent [total mass of non-volatile components] is usually 1 to 80% by mass, preferably 5 to 70% by mass based on the total mass of the diluted oil agent after dilution. % By mass.
  • the low-viscosity mineral oil is not particularly limited, and examples thereof include liquid paraffin / refined spindle oil having a viscosity at 25 ° C of less than 1 mms.
  • a water emulsion it can be emulsified by a known method. For example, it can be obtained by mixing the present oil agent with an emulsifier as necessary and emulsifying in water. There is no particular need to add an emulsifier depending on the types of (A) and (C).
  • an emulsifier depending on the types of (A) and (C).
  • the above-mentioned anionic surfactant, nonionic surfactant and the like can be used.
  • the amount of the emulsifier is preferably 0 to 50% based on the total mass of the oil agent (non-volatile content) after the emulsifier is combined.
  • the emulsifier is not particularly limited.
  • an emulsifying tank equipped with a stirrer, a Ponole mill, a Gaulin homogenizer, a homodisper, a bead mill, or the like can be used.
  • the concentration of the emulsion is not particularly limited, the mass of the oil agent is preferably 0.01 to 30% by mass, more preferably, based on the total mass of the emulsified emulsion. 0.2 to 2 0 mass 0/0.
  • the oil agent of the present invention is used in the spinning process of elastic fibers (for example, for 200 to 1,200 mZ), at any position after spinning and before the yarn is wound, such as roller lubrication and nozzle lubrication. Can be applied to the yarn.
  • the temperature of the lubricating oil to be refueled is usually 10 to 80 ° (:, preferably 15 to 60 ° C.
  • the oil agent of the present invention usually has a non-volatile content of from 0.:! To 12 with respect to the elastic fiber (the lower limit is preferably 0.5, more preferably 1.
  • the upper limit is preferably 10 and more preferably 8.) % By mass.
  • Examples of the elastic fiber to which the oil agent of the present invention can be applied include polyurethane elastic yarn, polyester elastic yarn, polyamide elastic yarn, and polycarbonate elastic yarn, and can be suitably used particularly for polyurethane elastic yarn.
  • the fiber of the elastic fiber to which the oil agent of the present invention can be applied is not particularly limited, but is preferably from 10 to 250 dTX, more preferably from 11 to 1870 dTX.
  • the elastic fiber treated with the oil agent of the present invention may be subjected to a post-processing step (for example, an air spun yarn step, a covering step, an air covering step, a knitting step, a warping step, a scouring step, a dyeing step and a finishing step). After that, it is finished to the final product.
  • the elastic fiber is used in a blend with another synthetic fiber, for example, nylon or polyester fiber. Therefore, after the oil agent for treating elastic fibers of the present invention is applied, it is often washed and removed together with the oil agent for spinning other synthetic fibers in the refining step. In the refining process, aqueous refining or melt refining is performed.
  • Final products include clothing [for example, pantyhose, socks, inner foundation (bras, girdle, bodysuits, etc.), outerwear (jackets, slacks, etc.), sportswear (swimwear, leotards, ski pants, etc.)] and industries It can be widely applied to materials (for example, disposable diapers, belts, etc.).
  • clothing for example, pantyhose, socks, inner foundation (bras, girdle, bodysuits, etc.), outerwear (jackets, slacks, etc.), sportswear (swimwear, leotards, ski pants, etc.)
  • industries It can be widely applied to materials (for example, disposable diapers, belts, etc.).
  • Example 1 Each component was blended under the blending recipe and production conditions shown in Table 1 to prepare the elastic fiber treating oil agents of the present invention and comparative examples.
  • Example 1 Each component was blended under the blending recipe and production conditions shown in Table 1 to prepare the elastic fiber treating oil agents of the present invention and comparative examples.
  • Example 3 The same procedure as in Example 1 was repeated except that 1 part of magnesium distearate, 0.1 part of sodium carboxymethylated isotridecyl alcohol EO 3 mol adduct and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I). The oil of Example 2 was prepared.
  • Example 3
  • Example 4 The same procedure as in Example 1 was repeated except that 1 part of magnesium distearate, 0.5 part of a secondary alcohol (13 carbon atoms), 5 parts of EO adduct, and 10 parts of liquid paraffin were mixed to form a liquid mixture (I). The oil of Example 3 was prepared.
  • Example 4
  • Example 4 Example 4 was repeated in the same manner as in Example 1 except that 1 part of calcium distearate, 0.1 part of di-2-sulfylhexylsulfosuccinate sternal sodium salt and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I).
  • Example 1 An oil agent of Comparative Example 1 was prepared in the same manner as in Example 1, except that 1 part of magnesium distearate and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I). Comparative Example 2
  • a comparative example was prepared in the same manner as in Example 1 except that 1 part of magnesium distearate, 0.1 part of perfluorooctylsulfonate sodium salt and 10 parts of liquid paraffin were mixed to form a liquid mixture (I). Two oil solutions were prepared. The SP value of perfluorooctylsulfonate sodium salt of this comparative example was 7.2, which was too low. Comparative Example 3
  • Example 2 The procedure of Example 1 was repeated except that 1 part of magnesium distearate, 0.1 part of EO adduct of lauric acid monoethanolamide and 0.1 part of liquid paraffin and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I).
  • An oil agent of Comparative Example 3 was prepared.
  • the SP value of the diethanolamine monoethanolamide EO 2 mol adduct of this comparative example is 10.7, which is too high. Comparative Example 4
  • Comparative Example 4 The oil of Comparative Example 4 was prepared in the same manner as in Example 1 except that 1 part of magnesium distearate was not used. Comparative Example 5
  • Comparative Example 5 An oil agent of Comparative Example 5 was prepared in the same manner as in Example 1 except that 1 part of potassium stearate was used instead of magnesium distearate. Comparative Example 6
  • a 4 OD polyurethane fiber was obtained. Further, a daily stability test and an agglutination test of the oil agent were performed. Table 1 shows the performance evaluation results. Table 1 shows the volume average particle diameter of the component (B) in the oil agent. Table 1 Comparative example
  • Dimethyl polysiloxane 60 parts 60 60 60 60 60 60 60 60 60 Liquid raffin 38.9 38.9 38.5 38.9 39.0 38.9 38.9 39.9 38.9 38.9
  • Magnesium distearate 1 1 1 1 1 1 1 1 1 1 Calcium distearate 1
  • the oil was placed in a 1 Omm long cell and measured by dynamic light scattering using ELS-800 manufactured by Otsuka Electronics Co., Ltd. Daily stability test of oils>
  • the cheese wound in the spinning process is passed through a drawer winding device with a variable magnification (the ratio between the drawing speed and the winding speed can be changed).
  • a variable magnification the ratio between the drawing speed and the winding speed can be changed.
  • Surfactant-3 Secondary alcohol (13 carbon atoms) E05 mol adduct • Surfactant-4: Perfluorooctyl sulfonate sodium salt
  • the elastic fiber can be used for a long time in the post-processing step from spinning. It can be manufactured while maintaining stable operability.

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Abstract

A lubricant for treating elastic fibers which comprises: at least 80 wt.% at least one base oil (A) having a viscosity at 25°C of 1 to 1,000 mm2/s and selected from the group consisting of silicone oils (A1) and hydrocarbon lubricating oils (A2); 0.05 to 2 wt.% C12-14 fatty acid/alkaline earth metal salt (B) having a volume-average particle diameter of 0.001 to 1 µm; and 0.01 to 8 wt.% at least one surfactant (C) having a solubility parameter (SP) of 8.0 to 10.5 and selected from the group consisting of anionic surfactants (C1) and nonionic surfactants (C2).

Description

明細書  Specification

弾性繊維処理用油剤 技術分野  Technology for elastic fiber treatment

本発明は弾性繊維処理用油剤に関する。 さらに詳しくは、 膠着防止性が良好な 弾性繊維を得るための油剤に関する。 背景技術  The present invention relates to an oil agent for treating elastic fibers. More specifically, it relates to an oil agent for obtaining an elastic fiber having good anti-sticking property. Background art

従来より、 弾性繊維の紡糸工程において繊維に付着させる油剤について、 膠着 防止剤として、 固体の金属石鹼を懸濁させることにより離型効果を発現させる方 法が提案されている (特公昭 4 1— 2 8 6号公報、 特公昭 4 0— 5 5 5 7号公 報) 。  Hitherto, a method has been proposed in which, as an anti-sticking agent, a solid metal stone is suspended in an oil agent to be attached to the fiber in the elastic fiber spinning process so as to exert a releasing effect (Japanese Patent Publication No. — Publication No. 2886, Japanese Patent Publication No. 40 — 5.557.

しかしながら、 上記の方法では、 膠着防止効果はあるものの、 このような固体 成分は経日で油剤中で凝集 ·沈降するなど分散安定性が悪いため、 油剤を使用す る際、 糸への付着ムラ等が起こり均一な膠着防止性が発揮できず、 後加工工程に おいて張力変動等が原因で糸切れ等が起こるという問題がある。 発明の要約  However, although the above-mentioned method has the effect of preventing sticking, such solid components have poor dispersion stability such as aggregation and sedimentation in the oil over time, so that when the oil is used, uneven adhesion to the yarn occurs. This causes a problem that uniform anti-sticking properties cannot be exerted, and yarn breakage or the like occurs in the post-processing step due to fluctuations in tension or the like. Summary of the Invention

従って、 本発明の目的とするところは、 長期に渡っての油剤安定性に優れ、 か つ、 弾性繊維を製造する際に、 繊維同士の膠着防止性が良好な弾性繊維処理用油 剤を提供することにある。  Accordingly, an object of the present invention is to provide an oil treatment agent for an elastic fiber, which has excellent oil agent stability over a long period of time and has good anti-sticking properties between fibers when producing elastic fibers. Is to do.

本発明者らは上記の油剤を得るべく鋭意検討した結果、 体積平均粒子径を特定 の範囲に調整した高級脂肪酸金属塩と特定の溶解度パラメーターを有する界面活 性剤を含有する油剤を用いることで、 上記問題点が解決できることを見いだし、 本発明に到達した。  The present inventors have conducted intensive studies to obtain the above oil agent, and have found that using an oil agent containing a higher fatty acid metal salt whose volume average particle diameter is adjusted to a specific range and a surfactant having a specific solubility parameter. The inventors have found that the above problems can be solved, and have reached the present invention.

すなわち本発明は、 2 5 °Cで 1〜1 0 0 0 mm 2/ sの粘度を有し、 かつ、 シ リコーンオイル (A 1 ) 及び炭化水素潤滑油 (A 2 ) からなる群より選ばれる少 なくとも 1つのベースオイル (A) を少なくとも 8 0質量0 /0、 0 . 0 0 1〜1 μ mの体積平均粒子径を有する炭素数 1 2〜 2 4の高級脂肪酸アル力リ土類金属塩 (B) を 0. 05〜2質量0 /0、 並びに、 8. 0~10. 5の溶解度パラメーター (SP値) を有し、 かつ、 ァニオン界面活性剤 (C 1) 及び非イオン界面活性剤 (C 2) からなる群より選ばれる少なくとも 1つの界面活性剤 (C) 0. 01〜 8質量%を含有することを特徴とする弾性繊維処理用油剤;該弾性繊維処理用油 剤を紡糸工程で、 弾性繊維に対して 0. 1〜12質量。 /0付与し、 必要により精練 することを特徴とする、 弾性繊維の処理方法;並びに上記の処理方法により処理 されてなる弾性繊維である。 発明の詳細な開示 That is, the present invention has a viscosity of 1 to 1000 mm 2 / s at 25 ° C. and is selected from the group consisting of silicone oil (A 1) and hydrocarbon lubricating oil (A 2) even without least one of at least 8 0 mass base oil (a) 0/0, 0 . 0 0 1~1 carbon atoms having a volume average particle diameter of mu m 1. 2 to 2 4 of higher fatty al force Li earth metal salt (B) a 0.05 to 2 mass 0/0, and has a 8.0 to 10.5 in solubility parameter (SP value), and Anion Surfactant (C 1) and nonionic surfactants (C2) at least one surfactant selected from the group consisting of: (C) 0.01 to 8% by mass of an oil agent for treating an elastic fiber; a step of spinning the oil agent for treating an elastic fiber. In 0.1 to 12 mass of elastic fiber. A method for treating an elastic fiber, characterized by giving / 0 and scouring as necessary; and an elastic fiber treated by the above-mentioned treatment method. Detailed Disclosure of the Invention

以下に本発明を詳述する。  Hereinafter, the present invention will be described in detail.

本発明のベースオイル (A) は、 シリコーンオイル (A1) 及ぴ炭化水素潤滑 油 (A2) からなる群より選ばれ、 25°Cにおける粘度が 1〜1000mm2/ sのベースオイルである。 ベースオイル (A) の 25°Cにおける粘度の下限は 2 mm2Zsが好ましく、 3mm2/sがさらに好ましい。 上限は 100 mm2/ s が好ましく、 50mm2Zsがさらに好ましい。 The base oil (A) of the present invention is selected from the group consisting of silicone oil (A1) and hydrocarbon lubricating oil (A2), and has a viscosity at 25 ° C. of 1 to 1000 mm 2 / s. The lower limit of the viscosity of the base oil (A) at 25 ° C. is preferably 2 mm 2 Zs, more preferably 3 mm 2 / s. The upper limit is preferably 100 mm 2 / s, more preferably 50 mm 2 Zs.

粘度は以下のように測定できる。  The viscosity can be measured as follows.

ベースオイル (A) を 20 gウベローデ粘度計に入れ、 恒温水槽で 25±0. 5°Cにベースオイル (A) を温調する。 30分後、 ウベローデ法により粘度を測 定する。  Put the base oil (A) in a 20 g Ubbelohde viscometer and adjust the temperature of the base oil (A) to 25 ± 0.5 ° C in a constant temperature water bath. After 30 minutes, measure the viscosity by the Ubbelohde method.

本発明のシリコーンオイル (A1) としては特に限定されないが、 例えば、 無 置換のポリジメチルシロキサン、 炭素数 2〜 20のアルキル基及ぴフエ二ル基か らなる群より選ばれる基で置換されたポリジメチルシロキサン等のうち、 25°C における粘度が 1〜1000mm2Zsのものが挙げられる。 The silicone oil (A1) of the present invention is not particularly limited. For example, the silicone oil (A1) may be substituted with a group selected from the group consisting of unsubstituted polydimethylsiloxane, an alkyl group having 2 to 20 carbon atoms and a phenyl group. Among polydimethylsiloxanes and the like, those having a viscosity at 25 ° C. of 1 to 1000 mm 2 Zs can be mentioned.

これらのうち好ましいものは、 25°Cにおける粘度が 2〜 100mm2Z s、 さらに好ましくは 3〜 50 mm2/ sのポリジメチルシロキサンである。 Preferred among these are polydimethylsiloxanes having a viscosity at 25 ° C. of 2 to 100 mm 2 Zs, more preferably 3 to 50 mm 2 / s.

本発明の炭化水素潤滑油 (A2) としては特に限定されないが、 例えば、 鉱物 油及びその精製油、 水添油、 分解油等のうち、 25°Cにおける粘度が 1〜100 0mm2/ sのものが挙げられる。 鉱物油としては特に限定されないが、 例えば、 流動パラフィン等が挙げられる。 これらのうち好ましいものは、 25°Cにおける粘度が 2〜 100 mm2ノ s、 さらに好ましくは 3〜50mm2ZSの鉱物油とその精製油である。 The hydrocarbon lubricating oil (A2) of the present invention is not particularly limited. For example, among mineral oils and refined oils thereof, hydrogenated oils, cracked oils and the like, the viscosity at 25 ° C of 1 to 1000 mm 2 / s Things. The mineral oil is not particularly limited, and examples thereof include liquid paraffin. Among these, a viscosity at 25 ° C is. 2 to 100 mm 2 Roh s, more preferably from mineral oil and its refined oil 3 to 50 mm 2 Z S.

ベースオイル (A) は単独で使用しても、 2種以上を混合して使用してもよい。 また、 (A1) 又は (A2) のみを使用してもよいし、 (A1) と (A2) の混 合物を使用してもよい。 好ましくは (A2) のみ、 及ぴ、 (A1) と (A2) の 混合物であり、 さらに好ましくは (A1) と (A2) の混合物である。  The base oil (A) may be used alone or as a mixture of two or more. Further, only (A1) or (A2) may be used, or a mixture of (A1) and (A2) may be used. Preferred is only (A2), and a mixture of (A1) and (A2), and more preferred is a mixture of (A1) and (A2).

混合物の場合、 (A1) と (A2) の含有比 (質量比) の下限は 80/20が 好ましく、 70/30がさらに好ましく、 65/35が特に好ましい。 上限は 5 Z95が好ましく、 10Z90がさらに好ましく、 1 5/85が特に好ましい。 本発明の油剤中のベースオイル (A) の含有量は、 膠着防止性及ぴ平滑性の観 点から、 通常 80質量%以上、 好ましくは 82質量%以上、 さらに好ましくは 8 5質量%以上である。 上限としては 99. 9質量%が好ましく、 99質量%がさ らに好ましい。  In the case of a mixture, the lower limit of the content ratio (mass ratio) of (A1) and (A2) is preferably 80/20, more preferably 70/30, and particularly preferably 65/35. The upper limit is preferably 5Z95, more preferably 10Z90, and particularly preferably 15/85. The content of the base oil (A) in the oil agent of the present invention is usually 80% by mass or more, preferably 82% by mass or more, and more preferably 85% by mass or more from the viewpoints of anti-sticking property and smoothness. . The upper limit is preferably 99.9% by mass, more preferably 99% by mass.

本発明の弾性繊維処理用油剤に含有される高級脂肪酸アルカリ土類金属塩 (B) の高級脂肪酸は炭素数 12〜 24の高級脂肪酸である。  The higher fatty acid of the higher fatty acid alkaline earth metal salt (B) contained in the elastic fiber treatment oil agent of the present invention is a higher fatty acid having 12 to 24 carbon atoms.

この高級脂肪酸としては特に限定されないが、 例えば、 炭素数 12〜24のラ ゥリン酸、 ミリスチン酸、 パルミチン酸、 ステアリン酸、 イソステアリン酸、 及 ぴべヘン酸等が挙げられる。 これらのうち、 好ましいのは炭素数 16〜22のパ ルミチン酸、 ステアリン酸、 及びべヘン酸等であり、 特に好ましいのはステアリ ン酸である。  The higher fatty acid is not particularly limited, but includes, for example, 12 to 24 carbon atoms of phosphoric acid, myristic acid, palmitic acid, stearic acid, isostearic acid, and behenic acid. Among these, preferred are palmitic acid, stearic acid, behenic acid and the like having 16 to 22 carbon atoms, and particularly preferred is stearic acid.

アルカリ土類金属塩としては特に限定されないが、 例えば、 バリウム塩、 カル シゥム塩、 マグネシウム塩などが挙げられ、 好ましいのはマグネシウム塩である。 高級脂肪酸アルカリ土類金属塩 (B) としては特に限定されないが、 例えば、 ジラウリン酸マグネシウム塩、 ジラウリン酸カルシウム塩、 ジラウリン酸バリウ ム塩; ジミリスチン酸マグネシウム塩、 ジミリスチン酸カルシウム塩、 ジミリス チン酸酸バリゥム塩;ジパルミチン酸マグネシゥム塩、 ジパルミチン酸カルシゥ ム塩、 ジパルミチン酸バリウム塩;ジステアリン酸マグネシウム塩、 ジステアリ ン酸カルシウム塩、 ジステアリン酸バリゥム塩;ジイソステアリン酸マグネシゥ ム塩、 ジイソステアリン酸カルシウム塩、 ジイソステアリン酸バリウム塩;ジべ ヘン酸マグネシウム塩、 ジべヘン酸カルシウム塩、 ジべヘン酸バリウム塩;パル ミチン酸ステアリン酸マグネシウム塩、 パルミチン酸ステアリン酸カルシウム塩、 パルミチン酸ステアリン酸パリゥム塩等が挙げられる。 このうち好ましいものは ステアリン酸のアル力リ土類金属塩であり、 特に好ましいのはジステアリン酸マ グネシゥム塩である。 なお、 市販のジステアリン酸マグネシウムなどは、 一部未 反応の水酸化ステアリン酸マグネシウムが不純物として混じっているが、 さしつ かえない。 The alkaline earth metal salt is not particularly limited, and examples thereof include a barium salt, a calcium salt, and a magnesium salt, and a magnesium salt is preferable. The higher fatty acid alkaline earth metal salt (B) is not particularly restricted but includes, for example, magnesium dilaurate, calcium dilaurate, barium dilaurate; magnesium dimyristate, calcium dimyristate, and dimyristate. Barium acid salt; magnesium dipalmitate, calcium dipalmitate, barium dipalmitate; magnesium distearate, calcium distearate, barium distearate; magnesium distearate, magnesium diisostearate, calcium diisostearate, Barium diisostearate salt; Gibe Magnesium henate, calcium dibehenate, barium dibehenate; magnesium stearate palmitate, calcium stearate palmitate, parium stearate palmitate, and the like. Of these, preferred are alkaline earth metal salts of stearic acid, and particularly preferred is magnesium distearate. In addition, commercially available magnesium distearate and the like contain some unreacted magnesium hydroxide stearate as impurities, but this is not an issue.

高級脂肪酸アルカリ土類金属塩 (B) は単独で使用してもよいし、 2種以上を 混合して使用してもよい。  The higher fatty acid alkaline earth metal salt (B) may be used alone or as a mixture of two or more.

本発明の油剤中の高級脂肪酸アルカリ土類金属塩 (B) の含有量は、 通常は 0. 05〜2質量%であり、 好ましくは下限が 0. 2質量%、 上限が 1. 8質量%で ある。 0. 05質量%以上であると、 膠着防止性が良好である。 2質量%以下で あると、 経日での油剤全体の粘度上昇が小さく、 1 1〜 22デシテックス ( d t x ) 等の細糸を紡糸する際でも糸切れなどの問題が生じる恐れがない。  The content of the higher fatty acid alkaline earth metal salt (B) in the oil agent of the present invention is usually 0.05 to 2% by mass, preferably the lower limit is 0.2% by mass and the upper limit is 1.8% by mass. It is. When the content is 0.05% by mass or more, the anti-sticking property is good. When the content is 2% by mass or less, the increase in viscosity of the entire oil agent over time is small, and there is no possibility that problems such as yarn breakage will occur even when spinning a fine yarn such as 11 to 22 decitex (dtx).

本発明の油剤中で分散している高級脂肪酸アルカリ土類金属塩 (B) の体積平 均粒子径は、 油剤安定性、 膠着防止性の観点から、 通常 0. 001〜1 μπιであ る。 アルカリ土類金属塩 (Β) の体積平均粒子径の下限としては 0. 01 /zmが 好ましく、 0. 1 μπιがさらに好ましい。 上限は 0. 5 μπιが好ましい。 0. 0 01 μπιを下回ると膠着防止性が不足し、 1 μπιを超えると油剤安定性が低下す る。  The volume average particle diameter of the higher fatty acid alkaline earth metal salt (B) dispersed in the oil agent of the present invention is usually from 0.001 to 1 μπι from the viewpoint of oil agent stability and anti-sticking property. The lower limit of the volume average particle diameter of the alkaline earth metal salt (Β) is preferably 0.01 / zm, more preferably 0.1 μπι. The upper limit is preferably 0.5 μπι. If it is less than 0.01 μπι, the anti-sticking property is insufficient, and if it exceeds 1 μπι, the stability of the oil decreases.

体積平均粒子径は動的光散乱法で測定する。 具体的に、 油剤を長さ 10 mmの セルに入れて、 粒径測定装置で体積平均粒子径を測定する。  The volume average particle size is measured by a dynamic light scattering method. Specifically, the oil agent is placed in a cell with a length of 10 mm, and the volume average particle diameter is measured with a particle size measuring device.

本発明で用いる界面活性剤 (C) は、 溶解度パラメーター (以降、 S P値と略 す) が 8. 0〜10. 5のものである。 界面活性剤 (C) の溶解度パラメーター の下限としては 8. 1が好ましい。 上限は 10. 2が好ましく、 9. 9がさらに 好ましい。 8. 0未満の場合、 高級脂肪酸アルカリ土類金属塩 (B) との相溶性 が悪くなり、 油剤の安定性が不十分になる。 1 0. 5を越えるとベースオイル (A) との相溶性が悪く、 油剤の安定性が不十分になる。  The surfactant (C) used in the present invention has a solubility parameter (hereinafter abbreviated as SP value) of 8.0 to 10.5. The lower limit of the solubility parameter of the surfactant (C) is preferably 8.1. The upper limit is preferably 10.2, and more preferably 9.9. If it is less than 8.0, the compatibility with the higher fatty acid alkaline earth metal salt (B) becomes poor, and the stability of the oil agent becomes insufficient. If it exceeds 10.5, the compatibility with the base oil (A) is poor, and the stability of the oil agent becomes insufficient.

ここでいう溶解度パラメーターとは、 下記に示したように凝集エネルギー密度 と分子容の比の平方根で表される。 The solubility parameter here refers to the cohesive energy density as shown below. And the square root of the ratio of molecular volumes.

[溶解度パラメーター] = (ΔΕ/V) 1/2 [Solubility Parameter] = (ΔΕ / V) 1/2

ここで ΔΕは凝集エネルギー密度を表す。 Vは分子容を表し、 その値は、 ロバ 一ト エフ. フエドールス (Ro b e r t F. F e d o r s) らの計算による もので、 例えばポリマー エンジニアリング アンド サイエンス (P o l ym e r e n g i n e e r i n g a n d s c i e n c e) 第 14卷、 147〜 1 54頁 (1 974) に記載されている。  Here, ΔΕ represents the cohesive energy density. V represents the molecular volume, and the value is calculated by Robert F. Fedors et al., For example, Polymer Engineering and Science (Polymerengineeringandscience) Vol. 14, 147- 1 54 (1974).

本発明で用いる界面活性剤 (C) は、 ァニオン界面活性剤 (C 1) 及び非ィォ ン界面活性剤 (C 2) 力 らなる群より選ばれる界面活性剤のうち、 SP値が上記 範囲内のものである。  The surfactant (C) used in the present invention is selected from the group consisting of anionic surfactant (C1) and nonionic surfactant (C2), and has a SP value in the above range. Inside.

ァニオン界面活性剤 (c i) としては特に限定されないが、 なかでも、 一般式 (1) で表されるスルホコハク酸エステルァニオン界面活性剤 (C 1— 1) と、 一般式 (2) で表されるエーテルカルボン酸ァニオン界面活性剤 (C 1 - 2) が 好ましい。  The anionic surfactant (ci) is not particularly limited. Among them, the sulfosuccinate anionic surfactant (C1-1) represented by the general formula (1) and the general formula (2) are preferable. Preferred are ether carboxylic acid anionic surfactants (C 1-2).

本発明で用いるスルホコハク酸エステルァ-オン界面活性剤 (C 1— 1) は下 記一般式 (1) で表される。 ( ι )The sulfosuccinate ester-one surfactant (C1-1) used in the present invention is represented by the following general formula (1). ( ι )

Figure imgf000006_0001
一般式 (1) において、 I 1、 R2としては、 それぞれ独立に炭素数 1〜24 のアルキル基、 炭素数 2〜24のアルケニル基が挙げられる。
Figure imgf000006_0001
In the general formula (1), I 1 and R 2 each independently include an alkyl group having 1 to 24 carbon atoms and an alkenyl group having 2 to 24 carbon atoms.

炭素数 1〜24のアルキル基としては、 直鎖状、 分岐状のいずれでもよく、 例 えば、 メチル基、 ェチル基、 n—及ぴ i—のプロピル基、 ブチル基、 ペンチル基、 へキシル基、 ヘプチル基、 ォクチル基、 ノニル基、 デシル基、 ゥンデシル基、 ド デシル基、 トリデシル基、 テトラデシル基、 ペンタデシル基、 へキサデシル基、 ヘプタデシル基、 ォクタデシル基、 ノナデシル基、 エイコシル基、 へキコシル基 及ぴドコシル基ならびに 2—ェチルデシル基等が挙げられる。  The alkyl group having 1 to 24 carbon atoms may be linear or branched. For example, methyl, ethyl, n- and i-propyl, butyl, pentyl, hexyl , Heptyl, octyl, nonyl, decyl, pentadecyl, dodecyl, tridecyl, tetradecyl, pentadecyl, hexadecyl, heptadecyl, octadecyl, nonadecyl, eicosyl, hexicosyl and the like. A docosyl group and a 2-ethyldecyl group.

炭素数 2〜24のアルケニル基としては、 直鎖状、 分岐状のいずれでもよく、 例えば、 n—及び i—のプロぺニル基、 へキセニル基、 ヘプテニル基、 ォクテ二 ル基、 デセニル基、 ゥンデセニル基、 ドデセエル基、 テトラデセニル基、 ペンタ デセニル基、 へキサデセニル基、 ヘプタデセニル基、 ォクタデセニル基及びノナ デセニル基ならぴに 2—ェチルデセニル基等が挙げられる。 The alkenyl group having 2 to 24 carbon atoms may be linear or branched, For example, n- and i-propenyl, hexenyl, heptenyl, octenyl, decenyl, pendenyl, dodecenyl, tetradecenyl, pentadecenyl, hexadecenyl, heptadecenyl, octadecenyl And a nonadecenyl group is, for example, 2-ethyldecenyl group.

R1, R2のうち好ましいものは炭素数 3〜24のアルキル基である。 これら は 2種以上の混合物であってもよい。 Preferred among R 1 and R 2 is an alkyl group having 3 to 24 carbon atoms. These may be a mixture of two or more.

一般式 (1) 中、 Aは炭素数 2〜4のアルキレン基を表し、 具体的には、 ェチ レン基、 プロピレン基、 プチレン基が挙げられる。 このうち好ましいものはェチ レン基、 プロピレン基である。 これらは 2種以上の混合物であってもよい。 混合 物の場合、 ランダム、 ブロックのいずれでもよい。  In the general formula (1), A represents an alkylene group having 2 to 4 carbon atoms, and specific examples include an ethylene group, a propylene group, and a butylene group. Of these, preferred are an ethylene group and a propylene group. These may be a mixture of two or more. In the case of a mixture, it may be random or block.

一般式 (1) 中、 m、 n及び m+nはそれぞれ独立に 0〜10の整数であり、 好ましくは 0〜6、 さらに好ましくは 0〜3の整数である。 10を越える場合、 ベースオイル (A) との相溶性が悪くなることがある。  In the general formula (1), m, n and m + n are each independently an integer of 0 to 10, preferably 0 to 6, and more preferably an integer of 0 to 3. If it exceeds 10, the compatibility with the base oil (A) may be deteriorated.

一般式 (1) 中、 Mとしては水素原子、 アルカリ金属原子 (リチウム、 力リウ ム、 ナトリウム等) 、 又は、 置換若しくは非置換のアンモニゥム (モノエタノー ルアンモユウム、 ジエタノールアンモニゥム、 トリエタノー/レアンモニゥム、 2 一ェチルへキシルアンモニゥム等) が挙げられる。 これらのうち好ましいものは アルカリ金属原子である。 これらは 2種以上の混合物であってもよい。  In the general formula (1), M represents a hydrogen atom, an alkali metal atom (lithium, potassium, sodium, or the like), or a substituted or unsubstituted ammonium (monoethanol ammonium, diethanol ammonium, triethanol / leammonium, etc.) Ethylhexyl ammonium). Of these, preferred are alkali metal atoms. These may be a mixture of two or more.

一般式 (1) で表されるスルホコハク酸エステルァニオン界面活性剤 (C 1一 1) としては特に限定されないが、 例えば、 スルホコハク酸ジ一 2 _ェチルへキ シルナトリウム、 スルホコハク酸パルミチルステアリル力リウム、 ポリオキシェ チレンジ一 2一ェチルへキシルスルホコハク酸ナトリゥム (EO 6モル付加物 The sulfosuccinate ester anionic surfactant (C1-1 1) represented by the general formula (1) is not particularly limited. Examples thereof include di (2-ethyl) sulfosuccinate hexyl sodium, and palmityl stearyl sulfosuccinate. Lithium, polyoxyethylene di-ethyl hexyl sodium sulfosuccinate (EO 6 mole adduct

(m=n= 3) ) 等が挙げられる。 (m = n = 3)) and the like.

本発明で用いるエーテルカルボン酸ァユオン界面活性剤 (C 1一 2) は下記一 般式 (2) で表される。  The ether carboxylate surfactant (C12) used in the present invention is represented by the following general formula (2).

R3— 0— (AO)p-CH2COOM ( 2 ) 一般式 (2) において、 R3の具体例及び好ましいものは、 前記 R R2と同 様である。 一般式 (2) 中、 A及ぴ Mは、 一般式 (1) におけるものと同様である。 R 3 — 0— (AO) p-CH 2 COOM (2) In the general formula (2), specific examples and preferable examples of R 3 are the same as those of RR 2 . In the general formula (2), A and M are the same as those in the general formula (1).

一般式 (2) 中、 pは 0〜10の整数であり、 好ましくは 1〜6である。 10 を越える場合、 ベースオイルとの相溶性が悪くなることがある。  In the general formula (2), p is an integer of 0 to 10, preferably 1 to 6. If it exceeds 10, the compatibility with the base oil may be deteriorated.

一般式 (2) で表されるエーテルカルボン酸ァニオン界面活性剤 (C 1一 2) としては特に限定されないが、 例えば、 ォクチルアルコールカルボキシメチルイ匕 ナトリゥム塩、 デシルアルコールカルボキシメチル化ナトリゥム塩、 ラゥリルァ ルコールカルボキシメチル化ナトリゥム塩、 ドバノール 23カルボキシメチル化 ナトリウム塩、 トリデカノールカルボキシメチル化ナトリウム塩、 ォクチルアル コール EO 3モル付加物カルボキシメチル化ナトリゥム塩、 ラウリルアルコール EO 4モル付加物力ルボキシメチル化ナトリゥム塩、 イソトリデシルアルコール EO 3モル付加物カルボキシメチル化ナトリゥム塩、 ドバノール 23 EO 3モル 付加物カルボキシメチル化ナトリゥム塩及びトリデカノール E O 5モル付加物力 ルポキシメチル化ナトリゥム塩等が挙げられる。  The ether carboxylic acid anionic surfactant (C1-2) represented by the general formula (2) is not particularly limited, and examples thereof include octyl alcohol carboxymethyl sodium salt, decyl alcohol carboxymethyl sodium salt, and radilium. Sodium carboxymethylated sodium salt, dovanol 23 sodium carboxymethylated salt, sodium tridecanol carboxymethylated salt, octyl alcohol EO 3 mol adduct carboxymethylated sodium salt, lauryl alcohol EO 4 mol adduct ruboxymethylated sodium salt, iso Tridecyl alcohol EO 3 mol adduct carboxymethylated sodium salt, Dovanol 23 EO 3 mol adduct carboxymethylated sodium salt and tridecanol EO 5 mol adduct strength Rupoxymethylated sodium salt And the like.

好ましいものの具体例としては、 ォクチルエーテル酢酸ナトリゥム、 デシルェ 一テル酢酸ナトリウム、 ラウリルエーテル酢酸ナトリウム、 トリデシルエーテル 酢酸ナトリウム、 ポリオキシエチレンォクチルエーテル酢酸ナトリウム (E03 モル付加物) 、 ポリオキシエチレンラウリルエーテル酢酸ナトリウム (E03モ ル付加物) 、 及ぴポリォキシエチレントリデシルエーテル酢酸ナトリウム (E O 3モル付加物) 等が挙げられる。  Specific examples of preferred ones include sodium octyl ether acetate, sodium decyl ether acetate, sodium lauryl ether acetate, sodium tridecyl ether acetate, sodium polyoxyethylene octyl ether acetate (E03 mole adduct), polyoxyethylene lauryl ether Sodium acetate (E03 mol adduct); sodium polyoxyethylene tridecyl ether acetate (EO 3 mol adduct); and the like.

非イオン界面活性剤 (C 2) としては特に限定されないが、 なかでも、 一般式 (3) で表される非イオン界面活性剤 (C 2- 1) が好ましい。  The nonionic surfactant (C2) is not particularly limited, but among them, the nonionic surfactant (C2-1) represented by the general formula (3) is preferable.

Figure imgf000008_0001
Figure imgf000008_0001

一般式 (3) において、 R 4は炭素数 1〜24のアルキル基であり、 具体例及 ぴ好ましいものは、 前記 I 1、 R2のアルキル基と同様である。 In the general formula (3), R 4 is an alkyl group having 1 to 24 carbon atoms, and specific examples and preferable examples are the same as the above-described alkyl groups of I 1 and R 2 .

一般式 (3) において、 R5としては炭素数 1〜 5のアルキル基 (メチル基、 ェチル基、 プロピル基、 イソプロピル基、 ブチル基、 ペンチル基) が挙げられる。 R 5のうち好ましいものは炭素数 1〜 3のアルキル基である。 これらは 2種以上 の混合物であってもよい。 In the general formula (3), as R 5 represents an alkyl group of 5 to several atoms (a methyl group, Echiru group, a propyl group, an isopropyl group, a butyl group, a pentyl group). Preferred among R 5 is an alkyl group having 1 to 3 carbon atoms. These are two or more May be used.

一般式 (3) において、 R6としては水素原子または炭素数 1〜3のアルキル 基 (メチル基、 ェチル基、 プロピル基、 イソプロピル基等) が挙げられる。 これ らは 2種以上の混合物であってもよい。 In the general formula (3), R 6 is a hydrogen atom or an alkyl group having 1 to 3 carbon atoms (eg, a methyl group, an ethyl group, a propyl group, and an isopropyl group). These may be a mixture of two or more.

一般式 (3) 中、 Aは一般式 (1) におけるものと同様である。 一般式 (3) 中の(AO) qは、 好ましくはォキシエチレンの単独重合体基、 及び、 ォキシェ チレンとォキシプロピレンとのブロック共重合体基であり、 特に好ましくは、 ァ ルカリ土類金属塩との相溶性の観点から、 ォキシエチレンの単独重合体基である。 一般式 (3) 中、 qは 1〜10の整数であり、 好ましくは 1〜6である。 10 を越える場合、 ベースオイルとの相溶性が悪くなることがある。 In the general formula (3), A is the same as that in the general formula (1). (AO) q in the general formula (3) is preferably a homopolymer group of oxyethylene and a block copolymer group of oxethylene and oxypropylene, and particularly preferably an alkaline earth metal salt. From the viewpoint of compatibility with oxyethylene. In the general formula (3), q is an integer of 1 to 10, preferably 1 to 6. If it exceeds 10, the compatibility with the base oil may be deteriorated.

一般式 (3) で表される非イオン界面活性剤 (C2— 1) としては、 炭素数 3 〜33のセカンダリーアルコールの EO及ぴ Zまたは PO付加物である。 その具 体例としては特に限定されないが、 例えば、 セカンダリーアルコール (炭素数 1 3) EO 3モル付加物、 セカンダリーアルコール (炭素数 13) EO 5モル付加 物、 セカンダリーアルコール (炭素数 13) EO 7モル付加物、 セカンダリーァ ルコール (炭素数 13) E09モル付加物、 セカンダリーアルコール (炭素数 1 5) EO 3モル付加物、 セカンダリーアルコール (炭素数 15) EO 5モル付加 物、 セカンダリーアルコール (炭素数 1 1 ) EO 5モル付加物、 セカンダリーァ ルコール (炭素数 18) EO 5モル付加物、 セカンダリーアルコール (炭素数 2 4) EO 5モル付加物、 セカンダリーアルコール (炭素数 18) EO 3モル PO 2モルブロック付加物、 セカンダリーアルコール (炭素数 24) EO5モル PO 3モルブロック付加物、 セカンダリーアルコール (炭素数 24) E05モル付加 物、 セカンダリーアルコール (炭素数 18) EO 3モル P O 2モル付加物等が挙 げられる。  The nonionic surfactant (C2-1) represented by the general formula (3) is an EO and Z or PO adduct of a secondary alcohol having 3 to 33 carbon atoms. Examples of the concrete examples are not particularly limited. For example, secondary alcohol (13 carbon atoms) EO 3 mol adduct, secondary alcohol (13 carbon atoms) EO 5 mol adduct, secondary alcohol (13 carbon atoms) EO 7 mol addition Product, secondary alcohol (13 carbon atoms) E09 mole adduct, secondary alcohol (15 carbon atoms) EO 3 mole adduct, secondary alcohol (15 carbon atoms) EO 5 mole adduct, secondary alcohol (11 carbon atoms) EO 5 mol adduct, secondary alcohol (18 carbons) EO 5 mol adduct, secondary alcohol (24 carbons) EO 5 mol adduct, secondary alcohol (18 carbons) EO 3 mol PO 2 mol block adduct , Secondary alcohol (24 carbon atoms) EO5 mol PO 3 mol block adduct, Secondary alcohol (24 carbon atoms) E05 mol adduct, Emissions Daly alcohol (carbon number 18) EO 3 mol P O 2 mole adducts are exemplified up.

以上の界面活性剤 (C) のうち、 好ましいのは (C 1— 1) 、 (C 1— 2) 及 ぴ (C2— 1) であり、 さらに好ましいものは、 ァニオン界面活性剤の (C 1— 1) 及ぴ (C 1— 2) である。  Of the above surfactants (C), preferred are (C1-1), (C1-2) and (C2-1), and more preferred are (C1-1) of anionic surfactants. — 1) and (C 1-2).

これら界面活性剤 (C) は単独で使用しても、 2種以上を混合して使用しても よい。 本発明の油剤中の (C) の含有量としては特に限定されないが、 下限は 0. 0 1質量%が好ましく、 0. 05質量%がさらに好ましく、 0. 07質量%が特に 好ましい。 上限は 8質量%が好ましく、 5質量%がさらに好ましく、 4質量%が 特に好ましい。 These surfactants (C) may be used alone or as a mixture of two or more. The content of (C) in the oil agent of the present invention is not particularly limited, but the lower limit is preferably 0.01% by mass, more preferably 0.05% by mass, and particularly preferably 0.07% by mass. The upper limit is preferably 8% by mass, more preferably 5% by mass, and particularly preferably 4% by mass.

また、 炭素数 12〜 24の高級脂肪酸金属塩 (B) と界面活性剤 (C) の配合 質量比としては特に限定されないが、 油剤安定性の観点から、 上限は 99/1が 好ましく、 97/3がさらに好ましく、 95/5が特に好ましい。 下限は 20/ 80が好ましく、 50Z50がさらに好ましく、 55 Z45である。  The blending mass ratio of the higher fatty acid metal salt (B) having 12 to 24 carbon atoms and the surfactant (C) is not particularly limited, but from the viewpoint of stability of the oil agent, the upper limit is preferably 99/1, and 97 / 3 is more preferred, and 95/5 is particularly preferred. The lower limit is preferably 20/80, more preferably 50Z50, and more preferably 55Z45.

本発明の油剤中には、 (A) 、 (B) 及ぴ (C) 以外に、 必要により他の成分 (D) を含有していてもよい。 (D) としでは、 例えば、 (B) 以外の膠着防止 成分 (D 1) 、 制電成分 (D 2) 、 及び、 これら以外の添加剤 (D3) が挙げら れる。 また、 後述する溶解助剤 (E) を含有してもよい。  The oil agent of the present invention may contain, if necessary, other components (D) in addition to (A), (B) and (C). Examples of (D) include anti-sticking components (D 1), antistatic components (D 2), and additives (D 3) other than (B). Further, a dissolution aid (E) described below may be contained.

(D 1) は本発明の弾性繊維処理用油剤の性能を損なわない程度に追加配合し てよく、 追加させることで膠着防止効果を増大させることができる。  (D1) may be additionally added to such an extent that the performance of the oil agent for treating an elastic fiber of the present invention is not impaired, and by adding it, the anti-sticking effect can be increased.

(D 1) としては、 常温で固体のシリコーン (D 1 1) 、 ポリエーテル変性シ リコーン (D 1 2) 、 及びこれらの 2種以上の併用が挙げられる。 ここで常温で 固体とは、 25°Cにおいて固体であるという意味である。  Examples of (D 1) include silicone (D 11) which is solid at room temperature, polyether-modified silicone (D 12), and a combination of two or more of these. Here, “solid at normal temperature” means a solid at 25 ° C.

常温 (25°C) で固体のシリコーン (D 1 1) としては特に限定されないが、 例えば、 分子内に 3官能性シロキサン単位、 あるいは 4官能性シロキサン単位を 含有するポリオルガノシロキサン (シリコーンレジン) 等が挙げられ、 例えば、 分岐度の高い三次元構造の固体ポリマー [2官能性シロキサン単位 (D単位) と 3官能性シロキサン単位 (T単位) を主構成成分として含む DTレジン、 一官能 性シロキサン単位 (M単位) と 4官能性シロキサン単位 (Q単位) を主構成成分 として含む MQレジン、 T単位のみからなるポリオルガノシルセスキオンサン 等] が挙げられる。  The silicone (D11) that is solid at room temperature (25 ° C) is not particularly limited, but examples thereof include polyorganosiloxane (silicone resin) containing a trifunctional siloxane unit or a tetrafunctional siloxane unit in the molecule. For example, a solid polymer having a three-dimensional structure with a high degree of branching [DT resin containing a bifunctional siloxane unit (D unit) and a trifunctional siloxane unit (T unit) as a main component, a monofunctional siloxane unit (M unit) and a tetrafunctional siloxane unit (Q unit) as main constituents, such as an MQ resin, and a polyorganosilsesquionsan consisting of only T units.

好ましいものは、 重量平均分子量 (ゲルパーミエーシヨンクロマトグラフィー による、 Mwと略記する) が 1, 000〜100, 000のメチルシリコーンレ ジン、 及び Mwが 1, 000〜 100, 000のァミノ変性オルガノポリシロキ サンからなるレジンであり、 さらに好ましくは、 Mwが 1, 500〜30, 00 0のメチルシリコーンレジンである。 Preferred are a methylsilicone resin having a weight average molecular weight (abbreviated as Mw by gel permeation chromatography) of 1,000 to 100,000, and an amino-modified organopolysiloxane having a Mw of 1,000 to 100,000. It is a resin consisting of siloxane, and more preferably, has a Mw of 1,500 to 30,000. 0 is a methyl silicone resin.

ポリエーテル変性シリコーン (D 12) としては特に限定されないが、 例えば、 下記一般式 (4) において、 R7、 R8、 R9及び R10の少なくとも一つがポリオ キシアルキレン鎖含有基であるもの等が挙げられる。 残りはメチル基、 炭素数 2 〜20のアルキノレ基、 フエニル基または炭素数 1〜 5のアルコキシ基でもよい。 The polyether-modified silicone (D12) is not particularly limited. For example, in the following general formula (4), at least one of R 7 , R 8 , R 9 and R 10 is a group having a polyoxyalkylene chain. Is mentioned. The remainder may be a methyl group, an alkynole group having 2 to 20 carbon atoms, a phenyl group or an alkoxy group having 1 to 5 carbon atoms.

Figure imgf000011_0001
Figure imgf000011_0002
上記ポリオキシアルキレン鎖含有基としては、 一般式
Figure imgf000011_0001
Figure imgf000011_0002
The polyoxyalkylene chain-containing group has a general formula

-A1-O-(A2-O)s-R11 -A 1 -O- (A 2 -O) s -R 11

で示される基 (式中、 R 11は水素原子または炭素数 1〜30のアルキル基を表 し、 A 1は炭素数 1〜 5のアルキレン基を表し、 A2は炭素数 1〜4のアルキレ ン基を表し、 同一でも異なっていてもよく、 ブロック状でもランダム状でもよい。 sは:!〜 100の整数を表す。 ) である。 Wherein R 11 represents a hydrogen atom or an alkyl group having 1 to 30 carbon atoms, A 1 represents an alkylene group having 1 to 5 carbon atoms, and A 2 represents an alkylene group having 1 to 4 carbon atoms. And may be the same or different, and may be block-like or random-like, and s represents an integer from 100 to 100).

本発明の油剤中のこれら (D 1) の配合量は、 好ましくは 4質量%以下、 さら に好ましくは 2質量%以下である。 また (B) 100質量部に対して、 200質 量部以下が好ましく、 100質量部以下がさらに好ましい。 '  The blending amount of these (D1) in the oil agent of the present invention is preferably 4% by mass or less, more preferably 2% by mass or less. Further, it is preferably at most 200 parts by mass, more preferably at most 100 parts by mass, per 100 parts by mass of (B). '

制電成分 (D 2) としては、 両性界面活性剤 (D21) 及ぴカチオン界面活性 剤 (D 22) が挙げられる。  Examples of the antistatic component (D2) include an amphoteric surfactant (D21) and a cationic surfactant (D22).

両性界面活性剤 (D21) としては特に限定されないが、 例えば、 ベタイン型 両性界面活性剤、 ァミノ酸型両性界面活性剤及ぴスルホン酸塩型両性界面活性剤 等が使用できる。  The amphoteric surfactant (D21) is not particularly restricted but includes, for example, betaine-type amphoteric surfactants, amino acid-type amphoteric surfactants and sulfonate-type amphoteric surfactants.

ベタイン型両性界面活性剤としては特に限定されないが、 例えば、 アルキル (炭素数 1〜30) ジメチルベタイン、 アルキル (炭素数 1〜30) アミドアル キル (炭素数 1〜4) ジメチルベタイン、 アルキル (炭素数 1〜30) ジヒドロ キシアルキル (炭素数 1〜30) ベタイン、 スルフォベタイン型両性界面活性剤 等が挙げられる。 これらのうち好ましいものはアルキルジメチルベタイン、 アル キルアミ ドアルキルジメチルベタインである。 The betaine-type amphoteric surfactant is not particularly limited, but includes, for example, alkyl (1 to 30 carbon atoms) dimethyl betaine, alkyl (1 to 30 carbon atoms) amide alkyl (1 to 4 carbon atoms) dimethyl betaine, alkyl (carbon number 1-30) dihydroxyalkyl (1-30 carbon atoms) betaine, sulfobetaine-type amphoteric surfactant and the like. Of these, preferred are alkyldimethyl betaine, It is a kill amide alkyl dimethyl betaine.

アミノ酸型両性界面活性剤としては特に限定されないが、 例えば、 ァラニン型 The amino acid type amphoteric surfactant is not particularly limited.

[アルキル (炭素数 1〜3 0 ) ァミノプロピオン酸型、 アルキル (炭素数 1〜3 0 ) イミノジプロピオン酸型] 両性界面活性剤、 グリシン型 [アルキル (炭素数 1 - 3 0 ) ァミノ酢酸型等] 両性界面活性剤が挙げられる。 これらのうち好まし いのは、 アルキルァミノプロピオン酸型両性界面活性剤、 アルキルィミノジプロ ピオン酸型両性界面活性剤である。 [Alkyl (1 to 30 carbon atoms) aminopropionic acid type, alkyl (1 to 30 carbon atoms) iminodipropionic acid type] amphoteric surfactant, glycine type [alkyl (1 to 30 carbon atoms) aminoacetic acid] Type etc.] amphoteric surfactants. Of these, preferred are alkylaminopropionic acid-type amphoteric surfactants and alkyliminodipropionic acid-type amphoteric surfactants.

スルホン酸塩型両性界面活性剤 (アミノスルホン酸型両性界面活性剤) として は特に限定されないが、 例えば、 アルキル (炭素数 1〜3 0 ) タウリン型両性界 面活性剤等が挙げられる。  The sulfonate-type amphoteric surfactant (aminosulfonic acid-type amphoteric surfactant) is not particularly limited, and examples thereof include an alkyl (1 to 30 carbon atoms) taurine-type amphoteric surfactant.

カチオン界面活性剤 (D 2 2 ) としては特に限定されないが、 例えば、 第 4級 アンモニゥム塩型カチオン界面活性剤及びァミン塩型カチオン界面活性剤等が挙 げられる。  The cationic surfactant (D22) is not particularly limited, and examples thereof include a quaternary ammonium salt-type cationic surfactant and an amine salt-type cationic surfactant.

第 4級アンモニゥム塩型カチオン界面活性剤としては特に限定されないが、 例 えば、 アルキル (炭素数 1〜3 0 ) トリメチルアンモニゥム塩、 ジアルキル (炭 素数 1〜3 0 ) ジメチルアンモニゥム塩、 窒素環含有第 4級アンモニゥム塩 (セ チルピリジニゥムクロライド等) 、 ポリ (付加モル数 2〜 1 5 ) ォキシアルキレ ン (炭素数 2〜 4 ) 鎖含有第 4級アンモニゥム塩、 アルキル (炭素数 1〜3 0 ) アミ ドアルキル (炭素数 1〜1 0 ) ジアルキル (炭素数 1〜4 ) メチルアンモニ ゥム塩 (ステアラミドエチルジェチルメチルアンモニゥムメトサルフエ一ト等) 等が挙げられる。 これらのうち好ましいのはアルキルトリメチルアンモニゥムの 有機酸塩及びとくにジアルキルジメチルアンモニゥムの有機酸塩である。  The quaternary ammonium salt-type cationic surfactant is not particularly limited, and examples thereof include alkyl (1 to 30 carbon atoms) trimethylammonium salt, dialkyl (1 to 30 carbon atoms) dimethyl ammonium salt, Quaternary ammonium salts containing nitrogen rings (such as cetylpyridinium chloride), poly (additional moles 2 to 15) oxyalkylenes (2 to 4 carbon atoms) quaternary ammonium salts containing chains, alkyl (number of carbon atoms 1-30) amide alkyl (1-10 carbon atoms) dialkyl (1-4 carbon atoms) methylammonium salt (e.g., stearamidoethyl getyl methylammonium methosulfate) and the like. Preferred among these are the organic acid salts of alkyltrimethylammonium and especially the organic acid salts of dialkyldimethylammonium.

アミン塩型カチオン界面活性剤としては特に限定されないが、 例えば、 3級ァ ミンを無機酸 (塩酸、 硝酸、 硫酸、 ヨウ化水素酸等) または有機酸 (酢酸、 ギ酸、 蓚酸、 乳酸、 ダルコン酸、 アジピン酸、 アルキル硫酸等) で中和して得られるも のが使用できる。 例えば、 炭素数 3〜 9 0の脂肪族 3級ァミン、 炭素数 3〜9 0 の脂環式 (含窒素へテロ環を含む) 3級アミ.ン、 炭素数 3〜9 0のヒドロキシァ ルキル基含有 3級ァミン等の無機酸塩または有機酸塩等が挙げられる。 これらの うち好ましいのは、 脂肪族ァミンの無機酸塩及び有機酸塩である。 本発明の油剤中のこれら制電成分 (D2) の含有量は、 好ましくは 0〜12質 量%、 さらに好ましくは 0. 1〜10質量%である。 The amine salt-type cationic surfactant is not particularly limited. , Adipic acid, alkylsulfuric acid, etc.) can be used. For example, aliphatic tertiary amine having 3 to 90 carbon atoms, alicyclic (including nitrogen-containing heterocycle) tertiary amine having 3 to 90 carbon atoms, hydroxyalkyl having 3 to 90 carbon atoms An inorganic acid salt or an organic acid salt such as a tertiary amine having a group is exemplified. Of these, inorganic and organic acid salts of aliphatic amines are preferred. The content of the antistatic component (D2) in the oil agent of the present invention is preferably from 0 to 12% by mass, and more preferably from 0.1 to 10% by mass.

これら以外の添加剤 (D 3) としては、 通常弾性繊維処理用油剤に使用される 成分を使用でき、 酸化防止剤 (ヒンダードフエノール、 ヒンダードアミン等) 、 紫外線吸収剤等が挙げられる。 本発明の油剤中の (D3) の配合量は、 好ましく は 5質量%以下、 さらに好ましくは 2質量%以下である。  As the additives (D3) other than these, the components usually used in oils for treating elastic fibers can be used, and examples thereof include antioxidants (hindered phenol, hindered amine, etc.), ultraviolet absorbers and the like. The compounding amount of (D3) in the oil agent of the present invention is preferably 5% by mass or less, more preferably 2% by mass or less.

溶解助剤 (E) としては、 例えば、 1価の脂肪族アルコール [メタノール、 ェ タノ一ノレ、 プロパノーノレ、 ブタノーノレ、 ペンチノレアノレコール、 ネオペンチ/レアル コーノレ、 2—ェチノレへキシルァノレコーノレ等] ; 2価ァノレコーノレ (エチレングリコ 一ノレ、 プロピレングリコーノレ、 ブチレングリコール等) ;へキサン、 ペンタン等 の脂肪族炭化水素;アセトン、 メチルェチルケトン、 メチルイソブチルケトン等 のケトン類; トルエン、 キシレン等の芳香族炭化水素; ジメチルホルムアミ ド、 ジメチルスルホキシド等の高極性溶媒;クロロホルム、 四塩化炭素等のハロゲン 化炭化水素等が挙げられる。  As the dissolution aid (E), for example, a monohydric aliphatic alcohol [methanol, ethanol mono-ole, propanol, butano-no, pentino-le-a-no-col, neopenti / real corno-le, 2-ethynole-hexyl-a-no-core, etc.] Divalent anorecone (ethylene glycol, propylene glycol, butylene glycol, etc.); aliphatic hydrocarbons such as hexane, pentane, etc .; ketones, such as acetone, methylethylketone, methylisobutylketone; toluene, xylene, etc. Aromatic hydrocarbons; highly polar solvents such as dimethylformamide and dimethylsulfoxide; and halogenated hydrocarbons such as chloroform and carbon tetrachloride.

なお、 炭化水素潤滑油 (A2) を用いる場合は、 そのままベースオイル (A) の少なくとも一部とすることができる。 溶解助剤 (E) は、 そのまま本発明の油 剤中に含有させてもよいし、 (E 3) など除去可能なものは、 ストリツビング等 により除去してもよい。  When the hydrocarbon lubricating oil (A2) is used, it can be used as it is as at least a part of the base oil (A). The dissolution aid (E) may be directly contained in the oil agent of the present invention, or a removable agent such as (E3) may be removed by stripping or the like.

本発明の油剤の製造方法としては、 例えば以下の方法が挙げられる。  Examples of the method for producing the oil agent of the present invention include the following methods.

常温で固体である (B) を (C) と一緒に攪拌装置のある槽に入れ、 100〜 1 50°Cに加熱して完全に溶解させて、 (B) と (C) からなる液状混合物 ( I) をまず準備した後に、 予め一 40〜25°Cに温調しておいた (A) 中に投 入し、 体積平均粒子径が 0. 001〜1. 0 mの (B) を得ることができる。  Put (B), which is solid at room temperature, together with (C) into a tank equipped with a stirrer, and heat it to 100-150 ° C to completely dissolve it. A liquid mixture consisting of (B) and (C) After preparing (I) first, put it into (A), which has been previously adjusted to a temperature of 40 to 25 ° C, and convert (B) with a volume average particle diameter of 0.001 to 1.0 m to (B). Obtainable.

(I) は、 均一な溶液であっても分散液であってもよい。  (I) may be a homogeneous solution or a dispersion.

液状混合物 (I) を得る方法としては特に限定されないが、 (B) と (C) を 含む混合物を 80〜1 60°Cに加熱し溶融する方法が好ましい。  The method for obtaining the liquid mixture (I) is not particularly limited, but a method in which the mixture containing (B) and (C) is heated to 80 to 160 ° C and melted is preferable.

(I) は (B) と (C) のみからなるものでもよいし、 さらに炭化水素潤滑油 (A2) の少なくとも一部又は溶解助剤 (E) を含有した混合物の状態で加熱溶 融したものでもよい。 ( I ) を (A) 中に投入後、 周速度 4 0〜1 0 0 0 O m/m i nの撹拌条件で 撹拌することで (B ) の粒子径を小さくすることができ、 油剤安定性がよくなる。 上記方法で得られた分散物をそのまま本発明の弾性繊維処理用油剤とすること もできるが、 必要によりさらに (A) や (D) 等を添加して、 本発明の油剤とし てもよレヽ。 (I) may consist solely of (B) and (C), or may be heated and melted in the form of a mixture containing at least a part of hydrocarbon lubricating oil (A2) or a solubilizing agent (E). May be. After adding (I) into (A), the particle size of (B) can be reduced by stirring under a stirring condition of a peripheral speed of 40 to 100 Om / min. Get better. The dispersion obtained by the above method can be used as it is as the oil agent for elastic fiber treatment of the present invention. However, if necessary, (A) or (D) may be further added to obtain the oil agent of the present invention. .

本発明の油剤の粘度は、 均一付着、 ローラ卷き付き防止のために、 2 5 °Cで 2 〜 1 0 0 mm2Z sが好ましレヽ。 The viscosity of the oil agent of the present invention is preferably 2 to 100 mm 2 Zs at 25 ° C. for uniform adhesion and prevention of roller wrapping.

粘度は以下の方法で測定する。  The viscosity is measured by the following method.

試料油剤を 2 0 gウベローデ粘度計に入れ、 恒温水槽で 2 5 ± 0 · 5 °Cに試料 油剤を温調する。 3 0分後、 ウベローデ法により粘度を測定する。  Put the sample oil in a 20 g Ubbelohde viscometer, and adjust the temperature of the sample oil to 25 ± 0 · 5 ° C in a thermostatic water bath. After 30 minutes, the viscosity is measured by the Ubbelohde method.

油剤の付与形態は、 通常非含水の状態で使用することができるが、 必要に応じ て水乳化物として使用してもよレ、。  The oil agent can be applied in a non-water-containing state in general, but may be used as a water emulsion if necessary.

非含水の状態とは、 そのまま (ス トレート給油) 、 または希釈剤 (有機溶媒、 低粘度鉱物油等) で希釈して使用することができる。 希釈比率は特に限定されな いが、 油剤の質量 [非揮発分の合計質量] は、 希釈後の希釈油剤の全質量に基づ いて、 通常 1〜8 0質量%、 好ましくは 5〜 7 0質量%である。  The non-water-containing state can be used as it is (straight lubrication) or diluted with a diluent (organic solvent, low-viscosity mineral oil, etc.). The dilution ratio is not particularly limited, but the mass of the oil agent [total mass of non-volatile components] is usually 1 to 80% by mass, preferably 5 to 70% by mass based on the total mass of the diluted oil agent after dilution. % By mass.

低粘度鉱物油としては特に限定されないが、 例えば、 2 5 °Cにおける粘度が 1 mm s未満の流動パラフィンゃ精製スピンドル油が挙げられる。  The low-viscosity mineral oil is not particularly limited, and examples thereof include liquid paraffin / refined spindle oil having a viscosity at 25 ° C of less than 1 mms.

水乳化物の場合は、 公知の方法で乳化することができるが、 例えば、 本油剤を 必要に応じ乳化剤と混合し、 水中に乳化することによって得ることができる。 乳化剤としては、 (A) 及ぴ (C) の種類によっては特に加える必要はなく、 例えば前記のァニオン界面活性剤、 ノ二オン界面活性剤等が使用できる。  In the case of a water emulsion, it can be emulsified by a known method. For example, it can be obtained by mixing the present oil agent with an emulsifier as necessary and emulsifying in water. There is no particular need to add an emulsifier depending on the types of (A) and (C). For example, the above-mentioned anionic surfactant, nonionic surfactant and the like can be used.

前記各成分に該当する以外の乳化剤を使用する場合の乳化剤の量は、 乳化剤配 合後の油剤 (非揮発分) の全質量に基づいて、 好ましくは 0〜5 0 %である。 乳化機としては特に限定されないが、 例えば、 攪拌機を備えた ¾化槽や、 ポー ノレミル、 ガウリンホモジナイザー、 ホモディスパー及びビーズミル等を用いるこ とができる。  When an emulsifier other than the above-mentioned components is used, the amount of the emulsifier is preferably 0 to 50% based on the total mass of the oil agent (non-volatile content) after the emulsifier is combined. The emulsifier is not particularly limited. For example, an emulsifying tank equipped with a stirrer, a Ponole mill, a Gaulin homogenizer, a homodisper, a bead mill, or the like can be used.

エマルシヨンの濃度は特に限定されないが、 油剤の質量は、 乳化後のエマルシ ヨンの全質量に基づいて、 好ましくは 0 . 0 1〜3 0質量%、 さらに好ましくは 0 . 2〜2 0質量0 /0である。 Although the concentration of the emulsion is not particularly limited, the mass of the oil agent is preferably 0.01 to 30% by mass, more preferably, based on the total mass of the emulsified emulsion. 0.2 to 2 0 mass 0/0.

本発明の油剤は弾性繊維の紡糸工程 (例えば 2 0 0〜1, 2 0 0 mZ分) にお いて、 紡出後、 糸が巻き取られるまでの任意の位置で、 ローラ給油やノズル給油 等で糸に付与させることができる。 給油する油剤の温度は通常 1 0〜 8 0 ° (:、 好 ましくは 1 5〜6 0 °Cである。  The oil agent of the present invention is used in the spinning process of elastic fibers (for example, for 200 to 1,200 mZ), at any position after spinning and before the yarn is wound, such as roller lubrication and nozzle lubrication. Can be applied to the yarn. The temperature of the lubricating oil to be refueled is usually 10 to 80 ° (:, preferably 15 to 60 ° C.

本発明の油剤は、 通常弾性繊維に対して、 非揮発分として 0 . :!〜 1 2 (下限 は 0 . 5が好ましく、 1がさらに好ましい。 上限は 1 0が好ましく、 8がさらに 好ましい) 質量%付与させる。  The oil agent of the present invention usually has a non-volatile content of from 0.:! To 12 with respect to the elastic fiber (the lower limit is preferably 0.5, more preferably 1. The upper limit is preferably 10 and more preferably 8.) % By mass.

本発明の油剤を適用できる弾性繊維としては、 ポリウレタン弾性糸、 ポリエス テル弾性糸、 ポリアミ ド弾性糸及ぴポリカーボネート弾性糸等が挙げられるが、 とくにポリウレタン弾性糸に好適に使用できる。  Examples of the elastic fiber to which the oil agent of the present invention can be applied include polyurethane elastic yarn, polyester elastic yarn, polyamide elastic yarn, and polycarbonate elastic yarn, and can be suitably used particularly for polyurethane elastic yarn.

本発明の油剤を適用できる弾性繊維の維度は、 特に限定されないが、 好ましく は 1 0〜2 5 0 0 d t x、 さらに好ましくは l l〜1 8 7 0 d t xである。  The fiber of the elastic fiber to which the oil agent of the present invention can be applied is not particularly limited, but is preferably from 10 to 250 dTX, more preferably from 11 to 1870 dTX.

本発明の油剤で処理されてなる弾性繊維は、 後加工工程 (例えばエアースパン ヤーン工程、 カバーリング工程、 エアーカバーリング工程、 編み工程、 整経工程、 精練工程、 染色工程及び仕上げ工程等) を経て最終製品に仕上げられる。 なお、 弾性繊維は他の合成繊維、 例えばナイロンやポリエステル繊維と混紡して使用さ れる。 従って、 本発明の弾性繊維処理用油剤は付与された後、 他の合成繊維の紡 糸用油剤と一緒に、 精鍊工程で洗浄され除去されることが多い。 精鍊工程では、 水系精鍊または溶融精練が行われる。  The elastic fiber treated with the oil agent of the present invention may be subjected to a post-processing step (for example, an air spun yarn step, a covering step, an air covering step, a knitting step, a warping step, a scouring step, a dyeing step and a finishing step). After that, it is finished to the final product. The elastic fiber is used in a blend with another synthetic fiber, for example, nylon or polyester fiber. Therefore, after the oil agent for treating elastic fibers of the present invention is applied, it is often washed and removed together with the oil agent for spinning other synthetic fibers in the refining step. In the refining process, aqueous refining or melt refining is performed.

最終製品としては、 衣料用 [例えばパンティーストッキング、 靴下、 インナー ファンデーション (ブラジャー、 ガードル、 ボディースーツ等) 、 アウターゥェ ァ (ジャケット、 スラックス等) 、 スポーツウエア (水着、 レオタード、 スキー ズボン等) ] 及ぴ産業資材用 (例えば紙おむつ、 ベルト等) 等に広く適用できる。 発明を実施するための最良の形態  Final products include clothing [for example, pantyhose, socks, inner foundation (bras, girdle, bodysuits, etc.), outerwear (jackets, slacks, etc.), sportswear (swimwear, leotards, ski pants, etc.)] and industries It can be widely applied to materials (for example, disposable diapers, belts, etc.). BEST MODE FOR CARRYING OUT THE INVENTION

以下、 実施例により本発明を更に詳細に説明するが、 本発明はこれに限定され るものではない。 なお、 文中及び表中の部は質量部 (有効成分) を表す。 実施例 1〜 4及ぴ比較例 1〜 6 Hereinafter, the present invention will be described in more detail by way of examples, but the present invention is not limited thereto. Parts in the text and tables indicate parts by mass (active ingredient). Examples 1-4 and Comparative Examples 1-6

表 1記載の配合処方 ·製造条件で各成分を配合して、 本発明及び比較例の弾性 繊維処理用油剤を調製した。 実施例 1  Each component was blended under the blending recipe and production conditions shown in Table 1 to prepare the elastic fiber treating oil agents of the present invention and comparative examples. Example 1

ジステアリン酸マグネシウム 1部、 スルホコハク酸ジ一 2—ェチルへキシルェ ステルナトリウム塩 0. 1部及ぴ流動パラフィン 10部を混合し、 110〜12 0°Cで液状混合物 (I) とする。 撹拌機の付いた反応容器内に、 5°Cに温調した 流動パラフィン 28. 9部を入れ、 撹拌しながら、 80〜 120。じの (I) をこ の漕へ徐々に投入し、 30分間撹拌した。 この時、 漕内の温度は 5〜22°Cであ つた。 次いでポリジメチルシロキサン 60部を加え、 実施例 1の油剤を調製した。 実施例 2  1 part of magnesium distearate, 0.1 part of sodium di-sulfosuccinate hexylester sodium salt and 10 parts of liquid paraffin are mixed to form a liquid mixture (I) at 110 to 120 ° C. In a reaction vessel equipped with a stirrer, put 28.9 parts of liquid paraffin whose temperature was controlled at 5 ° C, and with stirring, 80 to 120. The same (I) was gradually charged into this tank and stirred for 30 minutes. At this time, the temperature inside the tank was 5-22 ° C. Next, 60 parts of polydimethylsiloxane was added to prepare the oil agent of Example 1. Example 2

ジステアリン酸マグネシゥム 1部、 イソトリデシルアルコール E O 3モル付加 物カルボキシメチル化ナトリウム塩 0. 1部及ぴ流動パラフィン 10部を混合し て液状混合物 (I) とする以外は実施例 1と同様にして、 実施例 2の油剤を調製 した。 実施例 3  The same procedure as in Example 1 was repeated except that 1 part of magnesium distearate, 0.1 part of sodium carboxymethylated isotridecyl alcohol EO 3 mol adduct and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I). The oil of Example 2 was prepared. Example 3

ジステアリン酸マグネシウム 1部、 セカンダリーアルコール (炭素数 13) E O 5モル付加物 0. 5部及ぴ流動パラフィン 10部を混合して液状混合物 ( I ) とする以外は実施例 1と同様にして、 実施例 3の油剤を調製した。 実施例 4  The same procedure as in Example 1 was repeated except that 1 part of magnesium distearate, 0.5 part of a secondary alcohol (13 carbon atoms), 5 parts of EO adduct, and 10 parts of liquid paraffin were mixed to form a liquid mixture (I). The oil of Example 3 was prepared. Example 4

ジステアリン酸カルシウム 1部、 スルホコハク酸ジ一 2—ェチルへキシルエス テルナトリゥム塩 0. 1部及ぴ流動パラフィン 10部を混合して液状混合物 (I) とする以外は実施例 1と同様にして実施例 4の油剤を調製した。 比較例 1 ジステアリン酸マグネシウム 1部及び流動パラフィン 1 0部を混合して液状混 合物 (I ) とする以外は実施例 1と同様にして、 比較例 1の油剤を調製した。 比較例 2 Example 4 Example 4 was repeated in the same manner as in Example 1 except that 1 part of calcium distearate, 0.1 part of di-2-sulfylhexylsulfosuccinate sternal sodium salt and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I). Was prepared. Comparative Example 1 An oil agent of Comparative Example 1 was prepared in the same manner as in Example 1, except that 1 part of magnesium distearate and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I). Comparative Example 2

ジステアリン酸マグネシウム 1部、 パーフルォロォクチルスルホネートナトリ ゥム塩 0 . 1部及び流動パラフィン 1 0部を混合して液状混合物 (I ) とする以 外は実施例 1と同様にして、 比較例 2の油剤を調製した。 なお、 本比較例のパー フルォロォクチルスルホネートナトリウム塩の S P値は 7 . 2で、 低過ぎる。 比較例 3  A comparative example was prepared in the same manner as in Example 1 except that 1 part of magnesium distearate, 0.1 part of perfluorooctylsulfonate sodium salt and 10 parts of liquid paraffin were mixed to form a liquid mixture (I). Two oil solutions were prepared. The SP value of perfluorooctylsulfonate sodium salt of this comparative example was 7.2, which was too low. Comparative Example 3

ジステアリン酸マグネシウム 1部、 ラウリン酸モノエタノールアミ ド E O 2モ ル付加物 0 . 1部及ぴ流動パラフィン 1 0部を混合して液状混合物 (I ) とする 以外は実施例 1と同様にして、 比較例 3の油剤を調製した。 なお、 本比較例のラ ゥリン酸モノエタノールァミ ド E O 2モル付加物の S P値は 1 0 . 7で、 高過ぎ る。 比較例 4  The procedure of Example 1 was repeated except that 1 part of magnesium distearate, 0.1 part of EO adduct of lauric acid monoethanolamide and 0.1 part of liquid paraffin and 10 parts of liquid paraffin were mixed to obtain a liquid mixture (I). An oil agent of Comparative Example 3 was prepared. In addition, the SP value of the diethanolamine monoethanolamide EO 2 mol adduct of this comparative example is 10.7, which is too high. Comparative Example 4

ジステアリン酸マグネシウム 1部は使わない以外は実施例 1と同様にして、 比 較例 4の油剤を調製した。 比較例 5  The oil of Comparative Example 4 was prepared in the same manner as in Example 1 except that 1 part of magnesium distearate was not used. Comparative Example 5

ジステアリン酸マグネシゥムの代わりにステアリン酸カリウム 1部を使う以外 は実施例 1と同様にして、 比較例 5の油剤を調製した。 比較例 6  An oil agent of Comparative Example 5 was prepared in the same manner as in Example 1 except that 1 part of potassium stearate was used instead of magnesium distearate. Comparative Example 6

ジステアリン酸マグネシウム 1部、 スルホコハク酸ジー 2—ェチルへキシルェ ステルナトリウム塩 0 . 1部、 流動パラフィン 3 8 . 9部及びジメチルポリシ口 キサン 6 0部を最初から一括して混合し、 1 1 0〜1 2 0 °Cで加熱溶解した。 そ の後、 撹拌しながら、 1 0 °C/時間の割合で 2 0 °Cまで冷却し比較例 6の油剤を 調製した < ポリウレタン弾性繊維の乾式紡糸法において、 表 1の油剤をローラ給油で油剤 付着量が弾性繊維質量に対し 6質量%になるよう付与させ、 6 0 O mZ分でチー ズに卷き取り、 4 O Dのポリウレタン繊維を得た。 さらに、 油剤の経日安定性試験及ぴ膠着性試験を行なった。 性能評価結果を併 せて表 1に示す。 また、 油剤中の(B ) 成分の体積平均粒子径を表 1に示す。 表 1 比較例 1 part of magnesium distearate, 0.1 part of di-sulfosuccinate di-ethylhexyl ester sodium salt, 38.9 parts of liquid paraffin and 60 parts of dimethylpolysiloxane are mixed together from the beginning. It was heated and melted at 120 ° C. Then, the mixture was cooled to 20 ° C at a rate of 10 ° C / hour while stirring, and the oil of Comparative Example 6 was added. In the dry spinning method of the prepared <polyurethane elastic fiber, the oil agent shown in Table 1 was applied by roller lubrication so that the amount of the oil agent adhered to 6% by mass based on the mass of the elastic fiber, and wound up in a cheese at 60 OmZ. A 4 OD polyurethane fiber was obtained. Further, a daily stability test and an agglutination test of the oil agent were performed. Table 1 shows the performance evaluation results. Table 1 shows the volume average particle diameter of the component (B) in the oil agent. Table 1 Comparative example

1 2 3 4 1 2 3 4 5 6  1 2 3 4 1 2 3 4 5 6

<配合処方 >  <Formulation formula>

ジメチ Λ "ポリシロキサン 60部 60 60 60 60 60 60 60 60 60 流動 ラフィン 38.9 38.9 38.5 38.9 39.0 38.9 38.9 39.9 38.9 38.9 ジステアリン酸マグネシウム 1 1 1 1 1 1 1 ジステアリン酸カルシウム 1  Dimethyl polysiloxane 60 parts 60 60 60 60 60 60 60 60 60 Liquid raffin 38.9 38.9 38.5 38.9 39.0 38.9 38.9 39.9 38.9 38.9 Magnesium distearate 1 1 1 1 1 1 1 Calcium distearate 1

ステアリン酸カリウム 1 界面活性剤- 1 (SP=9.6) 0.1 0.1 0.1 0.1 0.1 界面活'醜-2 (SP=8.1) 0.1  Potassium stearate 1 Surfactant-1 (SP = 9.6) 0.1 0.1 0.1 0.1 0.1 Surfactant 'ugly-2' (SP = 8.1) 0.1

界面活性剤- 3 (SP=9.7) 0.5  Surfactant-3 (SP = 9.7) 0.5

界面活性剤 "4 (SP=7.2) 0.1  Surfactant "4 (SP = 7.2) 0.1

界面活性剤- 5 (SP=10.7) 0.1  Surfactant-5 (SP = 10.7) 0.1

ぐ 14能 >  Cough 14 ability>

髓平均粒子径 (β τη) 0.3 0.3 0.4 0.8 2.1 2.0 2.0 0.3 2.0  Medullary mean particle size (β τη) 0.3 0.3 0.4 0.8 2.1 2.0 2.0 0.3 2.0

-5で 〇 〇 〇 〇 X X X o 〇 X 油剤の経日  -5 〇 〇 〇 〇 X X X o 〇 X

25°C 〇 〇 〇 〇 X X X X 安定性 o o  25 ° C 〇 〇 〇 〇 X X X X Stability o o

50°C 〇 〇 〇 〇 X X X 〇 o X 膠着性 〇 〇 〇 〇 〇 〇 〇 X X 〇 実施例及び比較例で得られた油剤中の (B) 成分の体積平均粒子径の測定方法、 油剤の経日安定性試験、 及ぴ、 油剤を付与した糸の膠着性試験法は以下の通りで あ 。 50 ° C 〇 〇 〇 〇 XXX 〇 o X Adhesive 〇 〇 〇 〇 〇 〇 〇 XX 〇 The method for measuring the volume average particle diameter of the component (B) in the oils obtained in the Examples and Comparative Examples, the daily stability test of the oils, and the method of testing the adhesiveness of the yarns to which the oils were applied are as follows. Oh.

<体積平均粒子径の測定方法 > <Method of measuring volume average particle size>

油剤を長さ 1 Ommのセルに入れて、 大塚電子株式会社製の ELS— 800を 使って、 動的光散乱法で測定した。 く油剤の経日安定性試験 >  The oil was placed in a 1 Omm long cell and measured by dynamic light scattering using ELS-800 manufactured by Otsuka Electronics Co., Ltd. Daily stability test of oils>

調製した油剤 100 gを、 145m 1ガラス製ボトルに入れ、 一 5°C、 25°C 及ぴ 50°Cの恒温槽中にそれぞれ 30 S間静置した後、 油剤の外観を肉眼で観察 し、 調製直後の油剤の外観と比較し、 次の基準で判定した。  100 g of the prepared oil was placed in a 145 m 1 glass bottle, and allowed to stand in a thermostat at 15 ° C, 25 ° C and 50 ° C for 30 seconds each, and the appearance of the oil was visually observed. It was compared with the appearance of the oil agent immediately after preparation and judged according to the following criteria.

一判定基準一 One criterion one

〇:変化無し  〇: No change

X :分離や沈降物が発生  X: Separation or sediment occurs

<膠着性試験 > <Glutability test>

紡糸工程で巻き取ったチーズを 25 で 1週間エージングを行った繊維を用い、 可変倍率 (引き出し速度と巻き取り速度との比率の変更が可能) の引き出し卷き 取り装置にかけ、 5 OmZ分の速度で糸を送り出した時、 糸が膠着により卷き込 まれずに卷き取ることのできる最低の速度倍率を求め、 次の基準で判定した。 一判定基準一  Using a fiber that has been aged for 1 week at 25 at 25 ° C, the cheese wound in the spinning process is passed through a drawer winding device with a variable magnification (the ratio between the drawing speed and the winding speed can be changed). When the yarn was sent out at, the lowest speed magnification at which the yarn could be wound up without being wound up by agglutination was determined, and judged based on the following criteria. One criterion one

〇:速度倍数が 50〜 65  〇: Speed multiple is 50 to 65

X :速度倍数が 66以上 なお、 表 1における各成分は以下の通りである。  X: Speed multiple is 66 or more. Each component in Table 1 is as follows.

•ポリジメチルシロキサン: KF 96- 10 C S (粘度: 10 mm2/ s ( 2 5°C) ) (信越化学工業株式会社製) •流動パラフィン:流パン 6 0 S (粘度: 1 5 mm 2Z s ( 2 5 °C) ) (三光化 学株式会社製) • Polydimethylsiloxane: KF 96-10 CS (viscosity: 10 mm 2 / s (25 ° C)) (Shin-Etsu Chemical Co., Ltd.) • Liquid paraffin: Flow pan 60 S (viscosity: 15 mm 2 Z s (25 ° C)) (manufactured by Sanko Chemical Co., Ltd.)

•界面活性剤一 1 : スルホコハク酸ジ一 2—ェチルへキシルエステルナトリウム 塩  • Surfactant 1: Di-sulfosuccinate di-2-ethylhexyl ester sodium salt

•界面活性剤— 2 :イソトリデシルアルコール E O 3モル付加物カルボキシメチ ル化ナトリゥム塩  • Surfactant-2: Isotridecyl alcohol E O 3 mol adduct carboxymethylated sodium salt

•界面活性剤— 3 :セカンダリーアルコール (炭素数 1 3 ) E 0 5モル付加物 •界面活性剤— 4 :パーフルォロォクチルスルホネートナトリウム塩  • Surfactant-3: Secondary alcohol (13 carbon atoms) E05 mol adduct • Surfactant-4: Perfluorooctyl sulfonate sodium salt

•界面活性剤一 5 :ラウリン酸モノエタノールァミド E O 2モル付加物 表 1力 ら明らかなように、 本発明で規定した範囲の S Pを有した界面活性剤を 用い、 特定の体積平均粒子径を有する油剤 (実施例 1〜4 ) は、 油剤の経日安定 性及ぴ膠着防止性がともに優れていることが判る。 それに対し、 比較例 1〜6の 中には性能項目をすベて満たすものはない。 産業上の利用可能性  • Surfactant-1 5: Monoethanolamide laurate 2 mol adduct As shown in Table 1, a surfactant having a SP within the range specified in the present invention was used, and a specific volume average particle diameter was used. It can be seen that the oils having Examples (Examples 1 to 4) are excellent in both the chronological stability and the anti-sticking property of the oils. In contrast, none of Comparative Examples 1 to 6 satisfy all the performance items. Industrial applicability

本発明の弾性繊維処理用油剤を用いて製造する場合には、 油剤の経日安定性及 び糸同士の膠着防止性がともに優れていることから、 弾性繊維を紡糸から後加工 工程において長期的に安定な操業性を保ちながら製造することができる。  In the case of manufacturing using the oil agent for treating elastic fibers of the present invention, since the oil agent has both excellent aging stability and anti-sticking property between yarns, the elastic fiber can be used for a long time in the post-processing step from spinning. It can be manufactured while maintaining stable operability.

Claims

請求の範囲 The scope of the claims 1. 25°Cで 1〜: L 000mm2Z sの粘度を有し、 かつ、 シリコーンオイル (A1) 及び炭化水素潤滑油 (A2) からなる群より選ばれる少なくとも 1つの ベースオイル (A) を少なくとも 80質量0 /01. At 25 ° C .: 1 to: at least one base oil (A) having a viscosity of L 000 mm 2 Z s and at least one base oil selected from the group consisting of silicone oil (A1) and hydrocarbon lubricating oil (A2) 80 mass 0/0, 0. 001〜 1 mの体積平均粒子径を有する炭素数 12〜 24の高級脂肪酸ァ ルカリ土類金属塩 (B) を 0. 05〜2質量%、 並びに、  0.05 to 2% by mass of a higher fatty acid alkaline earth metal salt (B) having a volume average particle diameter of 0.001 to 1 m and having 12 to 24 carbon atoms, and 8. 0〜10. 5の溶解度パラメーター (SP値) を有し、 かつ、 ァユオン界面 活性剤 (C 1) 及び非イオン界面活性剤 (C 2) からなる群より選ばれる少なく とも 1つの界面活性剤 (C) 0. 01〜8質量%  8. It has a solubility parameter (SP value) of 0 to 10.5 and at least one surfactant selected from the group consisting of Ayuon surfactant (C1) and nonionic surfactant (C2) Agent (C) 0.01 to 8% by mass を含有することを特徴とする弾性繊維処理用油剤。 An oil agent for treating an elastic fiber, comprising: 2. 界面活性剤 (C) 下記一般式 (1) で表されるスルホコハク酸エステ ルァニオン界面活性剤 (C 1— 1) 、 下記一般式 (2) で表されるエーテルカル ボン酸ァニオン界面活性剤 (C 1一 2) 、 及び、 下記一般式 (3) で表される非 イオン界面活性剤 (C 2— 1) からなる群より選ばれる少なくとも 1つの界面活 性剤である請求項 1記載の弾性繊維処理用油剤。 2. Surfactant (C) Sulfosuccinate ester anion surfactant (C1-1) represented by the following general formula (1) and ether carbonate anion surfactant represented by the following general formula (2) 2. The surfactant according to claim 1, which is at least one surfactant selected from the group consisting of (C1-2) and a nonionic surfactant (C2-1) represented by the following general formula (3). Oil agent for elastic fiber treatment. R1― 0— (AO)s CCH2 R 1 - 0- (AO) s CCH 2 (1)  (1) R2― 0— (AO)irOCCH一 S03M R 2 ― 0— (AO) irOCCH-S0 3 M R3— O— (AO)p-CH2COOM (2) R 3 — O— (AO) p-CH 2 COOM (2)
Figure imgf000021_0001
Figure imgf000021_0001
(式中、 I 1、 R2及ぴ R3は、 それぞれ独立に、 炭素数 1〜24のアルキル基及 び炭素数 2〜24のアルケニル基からなる群より選ばれる基を表し; R4は炭素 数 1〜24のアルキル基を表し; R 5は炭素数 1〜5のアルキル基を表し; R6 は水素原子又は炭素数 1〜 3のアルキル基を表し; Aは炭素数 2〜4のアルキレ ン基を表し; mは 0〜10の整数を表し; nは 0〜10の整数を表し;ただし m + nは 0〜 10の整数であり ; pは 0〜 10の整数を表し; qは 1〜 10の整数 を表し; Mは水素原子、 アルカリ金属原子、 又は、 置換若しくは非置換のアンモ ユウムを表す) (Wherein, I 1, R 2及Pi R 3 each independently represent a group selected from the group consisting of alkenyl alkyl Moto及beauty carbons 2 to 24 1 to 24 carbon atoms; R 4 is represents an alkyl group having 1 to 24 carbon atoms; R 5 represents an alkyl group of 1 to 5 carbon atoms; R 6 Represents a hydrogen atom or an alkyl group having 1 to 3 carbon atoms; A represents an alkylene group having 2 to 4 carbon atoms; m represents an integer of 0 to 10; n represents an integer of 0 to 10; m + n is an integer of 0 to 10; p is an integer of 0 to 10; q is an integer of 1 to 10; M is a hydrogen atom, an alkali metal atom, or a substituted or unsubstituted ammonium. Represents)
3. アル力リ土類金属塩 ( B ) と界面活性剤 ( C ) の質量比が 99/1〜20 /80である請求項 1又は 2記載の弾性繊維処理用油剤。 3. The oil agent for treating an elastic fiber according to claim 1, wherein the mass ratio of the alkaline earth metal salt (B) to the surfactant (C) is 99/1 to 20/80. 4. アルカリ土類金属塩 (B) がジステアリン酸マグネシウムである請求項 1 又は 2記載の弾性繊維処理用油剤。 4. The oil agent for treating an elastic fiber according to claim 1, wherein the alkaline earth metal salt (B) is magnesium distearate. 5. シリコーンオイル (A1) 力 無置換のポリジメチルシロキサン、 並びに Z又は、 炭素数 2〜20のアルキル基及びフエニル基からなる群より選ばれる基 で置換されたポリジメチルシロキサンである請求項 1又は 2記載の弾性繊維処理 用油剤。 5. A silicone oil (A1), which is an unsubstituted polydimethylsiloxane, and a polydimethylsiloxane substituted with Z or a group selected from the group consisting of an alkyl group and a phenyl group having 2 to 20 carbon atoms. 2. The oil agent for treating elastic fibers according to 2. 6. 炭化水素潤滑油 (A2) 、 鉱物油、 又は、 その精製油、 水添油若しくは 分解油である請求項 1又は 2記載の弾性繊維処理用油剤。 6. The elastic fiber treating oil agent according to claim 1, which is a hydrocarbon lubricating oil (A2), a mineral oil, or a refined oil, a hydrogenated oil, or a cracked oil thereof. 7. アル力リ土類金属塩 (B ) の体積平均粒子径が 0. 01〜0. 5 /zmであ る請求項 1又は 2記載の弾性繊維処理用油剤。 ' 7. The oil agent for treating an elastic fiber according to claim 1, wherein the volume average particle diameter of the alkaline earth metal salt (B) is 0.01 to 0.5 / zm. ' 8. 請求項 1又は 2記載の弾性繊維処理用油剤を紡糸工程で、 弾性繊維に対し て 0. 1〜12質量%付与し、 必要により精練することを特徴とする、 弾性繊維 の処理方法。 8. A method for treating an elastic fiber, comprising applying the oil agent for treating an elastic fiber according to claim 1 or 2 to the elastic fiber in a spinning step in an amount of 0.1 to 12% by mass and scouring as necessary. 9. 請求項 8記載の処理方法により処理されてなる弾性繊維。 9. An elastic fiber treated by the treatment method according to claim 8.
PCT/JP2003/002290 2002-02-28 2003-02-28 Lubricant for treating elastic fiber Ceased WO2003072873A1 (en)

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CN102465447B (en) * 2010-11-05 2013-08-28 浙江尤夫高新纤维股份有限公司 Polyester fibre surface coating material for sea mooring rope and production process of polyester fibre surface coating material
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