WO2003060204A1 - Spinneret, oiling device, production device and production method for synthetic fibers - Google Patents
Spinneret, oiling device, production device and production method for synthetic fibers Download PDFInfo
- Publication number
- WO2003060204A1 WO2003060204A1 PCT/JP2002/012475 JP0212475W WO03060204A1 WO 2003060204 A1 WO2003060204 A1 WO 2003060204A1 JP 0212475 W JP0212475 W JP 0212475W WO 03060204 A1 WO03060204 A1 WO 03060204A1
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- WO
- WIPO (PCT)
- Prior art keywords
- spinneret
- spinning
- elastic fiber
- guide member
- oiling
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/58—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products
- D01F6/70—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolycondensation products from polyurethanes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D4/00—Spinnerette packs; Cleaning thereof
- D01D4/02—Spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/096—Humidity control, or oiling, of filaments, threads or the like, leaving the spinnerettes
Definitions
- the present invention relates to a spinneret, an oiling device, a manufacturing device, and a manufacturing method for synthetic fibers. Details are as follows.
- the present invention firstly relates to a spinneret for spinning a plurality of yarns and then dividing, solidifying and taking up the yarns, and a method for producing synthetic fibers using the spinneret.
- the present invention relates to a spinneret capable of suppressing physical property fluctuation between a plurality of yarns.
- the present invention is suitable for use in producing polyurethane fibers, polyester fibers, polyamide fibers, polyolefin fibers, and the like.
- the present invention relates to a spinneret capable of extending the life cycle of 'and stably discharging a polymer.
- the present invention provides an apparatus for producing an elastic fiber made of polyurethane or the like used for clothing and the like, a method for producing the elastic fiber, and an oil ring for a continuously spun elastic fiber. And an oiling device for the same.
- a synthetic fiber spinning device includes a spinneret for spinning a polymer, an oiling device for oiling a yarn coming out of a spinning hole of the spinneret, and a winding roller for winding the oiled yarn.
- the spinneret used in such a spinning device has a circular arrangement and a diamond arrangement for the arrangement of the spinning holes, mainly for the effective use of the area of the spinneret, for reasons such as ease of handling and maintenance. , Grid array, staggered array, etc. An article having an arrangement having the same was used.
- the pressure applied to the filter medium 100 is generally high, and foreign substances accumulate on the filter medium 100 with continued use.
- the pressure applied to the filter medium 100 increases, and as shown in FIG. 14, the entire filter medium 100 or the structural members are deformed, and the spinning holes 10 3 of the spinneret 101 are rotated.
- the equipment is designed to prevent damage caused by scratching of yarn in the synthetic fiber spinning equipment. Oil is applied to the yarn to prevent it and to provide smoothness and facilitate handling.
- a guide system in which oil is supplied to a yarn by supplying oil to a groove provided in a guide portion, guiding the yarn to the groove, and running the yarn.
- the spun yarn comes into contact with the application surface before or at the same time as the oil is applied, before being wound by the winder.
- the spun yarn is extremely unstable above the point where it comes into contact with the surface to which oil is applied, because it is not completely solidified. Therefore, the fluctuation of the frictional resistance at the contact surface amplifies the unstable state of the thread and adversely affects the properties of the wound thread, particularly, the homogeneity.
- the present applicant has proposed a guide for applying oil supplied from an oil supply hole formed in a groove to the thread by passing the thread through the groove.
- An oiling device having at least a portion, wherein the groove has a vertex having a tangent to a vertical line (of the yarn), and an angle of receding from the vertex with respect to the vertical line (of the yarn).
- the oiling device described in Japanese Patent Publication No. 5-230706 is an excellent invention in that the contact area between the yarn and the guide is as small as possible and oil can be supplied while reducing friction. It is.
- polyurethane elastic fibers have attracted attention due to their high elastic properties.
- the polyurethane elastic fiber is used for various applications because a small amount of the polyurethane elastic fiber can impart a value to the fabric such as extensibility, fit, shape stability and the like.
- melt spinning method is a method in which a molten polymer is spun from a spinneret, the spun fiber is cooled and solidified by cold air, and then oiled and wound around a roll.
- the winding of the elastic fiber was carried out in the same manner as polyester or nylon fiber with low elasticity. That is, the melted polymer is extruded from an extruder (not shown) to a spinneret, and elastic fibers are spun from each spinning hole almost vertically downward. Each elastic fiber is cooled and solidified by blowing cool air by a blower, and after the oiling agent is applied by a boiler, the arrangement direction of the elastic fiber is twisted by 90 ° by a guide member. The elastic fiber whose orientation has been changed in this way is adjusted in tension via two godet rollers, sent out to a take-up roller, and taken up in each opening.
- the elastic fibers spun from the spinneret are twisted, and the arrangement direction is rotated 90 ° and wound up. And the frictional force received from the yarn path length and the guide member are different. For this reason, there has been a problem that did not occur when winding conventional polyester or nylon. In other words, polyurethane elastic fibers are more easily elastically deformed than polyester or the like, and if wound with different yarn path lengths and frictional forces as described above, the physical properties of the viscous fibers W between the rolls This resulted in the problem that the product characteristics varied greatly.
- the elastic fiber spun from the spinneret is wound up with almost no twist, while at the mouth located at the end. Since the elastic fiber spun from the die is wound with a large twist angle change by the guide member, the frictional resistance associated with contact with the guide member is large.
- the present invention provides the following invention for the purpose of solving the above-mentioned conventional problems.
- a first object of the present invention is to minimize the difference in temperature and the cooling state of a plurality of yarns produced from a spinning machine table until they are cooled from the inside of the spinning hole. It is an object of the present invention to provide a spinneret capable of suppressing physical property fluctuations between yarns.
- the first object of the present invention is a spinneret for producing a plurality of yarns, wherein a plurality of spinning holes are formed in a single base plate, and the spinning holes are arranged in substantially one row. This is achieved by the spinneret.
- a plurality of spinning holes are drilled in the spinneret plate alone, and the spinning holes are arranged in approximately one row In this way, the temperature fluctuations on the spinneret surface are small, and the cooling air temperature due to the cooling of the yarns in the front row does not increase due to the single-row spinning cooling, and the cooling air hitting the front row has no effect. For the first time, uniform yarn can be spun without any change in the cooling state.
- the spinneret according to the present invention preferably has eight or more spinning holes. This is because the effect of the present invention is easily exerted in a field where the number of spinning holes is increased, that is, in a field where high productivity is required.
- cooling air is sent to the row from a substantially vertical direction to the polymer discharged from the spinneret in which the spinning holes are arranged in one row.
- the temperature of the cooling air received by each yarn becomes uniform, the temperature of the spinneret becomes uniform in the row direction, and the temperature difference between the spinning holes becomes smaller.
- the present invention is particularly preferable when it is used for the production of a melt-type elastic fiber, since it is particularly effective.
- Elastic yarns generally have extremely low spinning tension compared to general-purpose yarns such as polyester yarns and polyamide yarns. The physical properties of the elastic yarns are greatly affected by the temperature of the spinneret and the temperature of the spinning cooling air. This is because not only gender differences appear remarkably, but also yarn skew in the cooling section causes yarn gap differences, which causes yarn spots and yarn breakage.
- the spinning holes are required to be drilled substantially in a line, and the number of filaments is 1 to 3 in consideration of a necessary spinning hole distance in order to facilitate the fiber separation operation. Books are preferred.
- a second object of the present invention is to improve the production efficiency by extending the filter material replacement cycle without causing discharge failure by effectively drawing out the filtration capacity of the filter material installed in the spinneret. It is to provide a possible spinneret.
- the present invention provides a spinneret provided with a filter medium for removing foreign matter from a molten polymer above a spinneret, and after passing through the filter medium. And a guide groove for guiding the molten polymer to the spinning hole is provided.
- the groove for guiding the polymer after passing through the filtering material according to the present invention to the spinning hole is preferably provided radially around the spinning hole. With this arrangement, the polymer that has passed through the filter material can be smoothly guided to the spinning hole.
- the spinneret used in the present invention has one spinning hole for one filter medium, the effect is remarkable. That is, as in the case of a spinneret for a monofilament, the effect of the present invention is remarkably exhibited when the area of the introduction portion at the upper portion of the spinning hole is smaller or smaller than the area of the filtering material.
- the shape and depth of the groove are design items in consideration of the size of the spinneret, the strength of the filtering material, and the like, and are not particularly limited. However, it is important that the polymer is always guided to the yarn hole. Otherwise, the polymer will not eventually pass through the filter.
- the grooves of the spinneret are preferably dispersed over the entire surface of the filter medium, and have a small width and a large number. If the width is large, the groove may be closed due to the deformation of the filter medium.If the groove is provided locally, or if the number is small, the filter capacity of the filter medium cannot be fully drawn out or discharged. Is not performed smoothly.
- the projection formed as a result of providing the groove may have an acute angle toward the filter medium. Thereby, the area of contact with the filter medium can be reduced while maintaining the strength of the projections, and the filter medium can be used effectively.
- the protrusion formed as a result of providing the groove in the spinneret may be in contact with the filter medium from the beginning of the installation of the filter medium. This is because even in such a state, the effect of the spinneret according to the present invention works effectively.
- the spinneret according to the present invention is preferably used for spinning an elastic yarn represented by polyurethane. This is because, as compared with general-purpose yarns such as polyester yarns and polyamide yarns, yarn spots are generated due to disturbance, and the effects of the present invention are particularly remarkable as soon as possible.
- a third object of the present invention is to secure the contact between the elastic fiber and the oiling guide. It is an object of the present invention to provide an oiling device for ensuring the quality of the elastic fiber while preventing the frictional force due to the contact with the oiling device from becoming excessive while performing the oiling surely.
- the third object of the present invention is a boiler including: an oil applying section for applying oil to elastic fibers; and a guide member for guiding the elastic fibers to the oil applying section.
- the oil applying section has a groove for guiding the elastic fiber, and an oil supply hole formed in the groove for applying oil to the elastic fiber passing through the groove.
- the groove width of the narrowest portion adjacent to the apex is 1.5 mm or less.
- the surface roughness of the vicinity of the apex of the oil applying portion and the guide member is preferably 2S to: L0S.
- the non-woven fiber preferably has a number of filaments of 2 or less, a total fineness of 88 or less, and is preferably a melt-spun elastic fiber.
- a fourth object of the present invention is to provide an elastic fiber manufacturing apparatus comprising: a plurality of spinning holes; and a take-up roller for winding the elastic fibers spun from the spinning holes.
- the holes are arranged in a line, and the arrangement direction is substantially parallel to the axial direction of the winding roller, thereby achieving the elastic fiber manufacturing apparatus.
- the manufacturing apparatus is provided between the spinning hole and the winding roller, and guides an elastic fiber spun from the spinning hole substantially vertically downward to the winding opening roller.
- the guide member is arranged at an interval wider than the arrangement interval of the spinning holes, and the guide member is vertically arranged from the spinning hole to the guide member due to the difference in the arrangement interval.
- the difference between the maximum value and the minimum value may be configured to be 1.5 ° or less.
- the manufacturing apparatus is provided at a position from the spinning hole to the guide member.
- the apparatus may further include an oiling device for oiling the elastic fiber from the pressing direction of the guide member for inclining the elastic fiber.
- the portion from the spinning hole to the guide member means a portion including the guide member, and therefore, the guide member may be provided with an oiling device.
- the present invention provides an elastic fiber spun from a plurality of spinning holes arranged side by side in a row by a winding roller having a rotation axis substantially parallel to the arrangement direction of the spinning holes.
- An object of the present invention is to provide a method for producing an elastic fiber characterized by winding.
- a guide member may be disposed between the spinning hole and the winding roller at an interval wider than an interval between the spinning holes, and the guide member may move the elastic fiber substantially vertically downward by the winding roller.
- the difference from the value can be less than 1.5 °.
- an oil agent is applied to the elastic fiber from a pressing direction of the guide member for inclining the elastic fiber at a position from the spinning hole to the guide member.
- the portion from the spinning hole to the guide member means a portion including the guide member, and therefore, an oil agent can be applied to the guide member.
- FIG. 1 is a perspective view showing one embodiment of a spinneret according to the present invention.
- FIG. 2 is a perspective view conceptually showing a melt spinning apparatus having the spinneret shown in FIG. -FIG. 3 is a perspective view showing a conventional spinneret.
- Fig. 4 shows another embodiment of the spinneret according to the present invention.
- Fig. 4 (a) is a plan view
- Fig. 4 (b) is a longitudinal sectional view
- Fig. 4 (c) shows the spinneret together with a filtering material. It is sectional drawing which shows the spinneret pack accommodated in the pack.
- FIG. 5 is a front view schematically showing a melting prevention device including one embodiment of the oiling device according to the present invention.
- FIG. 6 is a side view schematically showing the melt spinning apparatus shown in FIG. 5 together with other accessory devices.
- FIG. 7 is an enlarged longitudinal sectional view of the oiling device shown in FIG.
- FIG. 8 is a front view of the oiling device of FIG.
- FIG. 9 is a perspective view showing an embodiment of a guide member which is a component of the oiling device according to the present invention.
- FIG. 10 is a partial front view of FIG.
- FIG. 11 is a perspective view showing a melt spinning apparatus for comparison with the melt spinning apparatus of FIG.
- FIG. 12 is a plan view showing the positional relationship between the spinneret of FIG. 11 and a guide member.
- FIG. 13 is a longitudinal sectional view showing a conventional spinneret.
- FIG. 14 is a longitudinal sectional view showing a change with time of the diameter of the spinneret of FIG.
- a plurality of spinning holes 2 are formed in a spinneret 1, and the spinning holes 2 are arranged in substantially one row.
- the spinneret 1 has eight spinning holes 2.
- the number of the spinning holes 2 is preferably 8 mm or more.
- the material and dimensions of the spinneret used for the spinneret 1 are not particularly limited, and it is sufficient that no deformation or distortion occurs under the conditions of the polymer used.
- the cross-sectional shape of the fiber obtained by using the spinneret 1 is not particularly limited, and may be represented by a round shape, a triangular shape, a hollow shape, or a cross shape, and may be an aggregate having a different cross section.
- the degree of irregularity and the hollow ratio are not particularly limited.
- a spinneret pack 3 in which the spinneret 1 is arranged in a case is arranged in a melt spinning device 4 as shown in FIG.
- the melt spinning device 4 includes an extruder 5, a gear pump 6, a spinneret pack 3, an air blower 7, an oiling device 8, a Goddler 9, 10, a friction roller 11, and a winding roller 12.
- the molten polymer is extruded by an extruder 5 and sent to a gear pump 6. Gi The pump 6 extrudes a predetermined flow rate of the molten polymer.
- the molten polymer extruded from the gear pump 6 is sent to the spinneret pack 3.
- the spinneret pack 4 distributes the molten polymer into a plurality of yarns by the spinneret 1 and spins out.
- the plurality of spun yarns W are cooled by a blower 7, then oiled by an oiling device 8, and wound up by a winding roller 12 via Goded rollers 9, 10.
- An evaluation test comparing the spinneret 1 according to the present invention with a conventional spinneret will be described below.
- two spinning holes 11 are formed in one spinneret plate 10.
- Yarn spot measurement evaluation Yarn spots were measured by Keisokki Evenness Tester Model KE 80C manufactured by Keisoku Kogyo Co., Ltd. in a state where the raw yarn was sent out at a positive unwinding (feeding speed ⁇ 7.85 ⁇ / ⁇ ) and stretched to 200%.
- the measurement conditions are as follows: measurement mode: inert mode, sample speed: 8 m / min, electrode length of the measurement electrode: 18 mm, electrode width: 0.13 mm, sample measurement time: 5 min, twister rotation of the multifilament: lOOOr.pm Was measured.
- R of breaking strength is 0.14 cN / dtex. Or more, or R of breaking elongation is 40% or more.
- Knitted fabric evaluation Make a standard sample of bare knitted fabric grade and send the raw yarn MODEL TN-1 (3.5 inch hook diameter, 350 needles) made by Koike Seisakusho with active unwinding (feeding speed 84m / min) Set the rotation speed of the knitting pot to 168r.pm and knit for 2 minutes. The obtained bare bite knitted fabric is put into a standard knitted fabric determination blackboard and the knitted fabric is stretched to a predetermined position. Compare the bare knitted fabric standard sample prepared in advance with the knitted fabric sample and visually check the bare knitted fabric grade (1st grade is extremely good, 2nd grade is good, 3rd grade is normal, 4 is bad, 5th is dirty) (Grading).
- ⁇ bare average knitted fabric grade 2.5 or more and less than 3.5 and no grade 5 judgment.
- thermoplastic polyurethane resin was melt spun at a spinning temperature of 220 ° C, and the base material, SUS630 W360XT80XH20mm, was spun through a spinneret with a spinning hole diameter of ⁇ 1.0 and a linear array of 24 holes in a single row. After cooling the yarn by blowing a lway cooling air vertically to the row, an oil agent was applied by roller oiling to wind a molten spandex yarn (22 dtex, 1 filament). The swaying of the yarn at the cooling part during winding, the yarn physical properties of the obtained yarn, the measurement of yarn spots, and the evaluation of bare knitted fabric were performed.
- thermoplastic resin is melt spun at a spinning temperature of 220.
- the base material is SUS630 W360XT80XH20mm, and the spinning hole diameter is ⁇ 1.0.
- the lway cooling air is blown vertically to the row to cool the yarn, and then the oil is applied by roller oiling to wind up the melted spandex yarn (44 dtex, 2 filaments). Carried out. (Example 3)
- thermoplastic polyurethane resin was melted at a spinning temperature of 220 ° C, and the spinning hole diameter ⁇ 1.0 36 holes were linearly arranged in a single row on the base material SUS630 W360 X T80 X H20 mm, and discharged from the spinneret and straightened.
- a m / min lway cooling air was blown vertically to the row to cool the yarn, and then oil was applied by roller oiling to wind up a molten spandex yarn (66 dtex, 3 filaments), and the same evaluation was performed. did.
- thermoplastic resin Melt spinning of thermoplastic resin at a spinning temperature of 220 ° C, spinning hole diameter ⁇ 1.0, base hole of SUS630 W360 X T80 X H20mm, cooling hole blowing surface, first row of holes and second row
- the spinneret is vertical and the distance between the first-row spinneret and the second-row spinneret becomes 10 mm.
- the yarn is discharged from the linearly arranged spinneret in two rows and rectified by 0.3 m / min lway cooling wind. After cooling, an oil agent was applied by roller oiling, and a molten spandex yarn (22 dtex, 1 filament) was wound up, and the same evaluation was performed.
- thermoplastic polyurethane resin at 220 ° C, base material SUS630 W360XT80XH20mm with a hole diameter d> 1.0, 24 holes straight line in two rows with the angle between the first and second row holes being 30 ° and the distance between the first and second row holes being 10mm
- oil is applied by a single-layer oiling to wind up a molten spandex yarn (2 2 dtex, 1 filament), and similar evaluation was carried out.
- Table 1 shows the evaluation results of Examples 1 to 3 and Comparative Examples 1 to 4.
- thermoplastic polyurethane resin at a spinning temperature of 220 ° C, base material SUS630 W360XT80XH20mm, base diameter ⁇ 1.0, 24 holes, the angle between the first and second row holes is 60 °, the first line The distance between the spinning hole and the second-row spinning hole is 10 mm.
- the yarn is discharged from the two-row linearly arranged spinneret, cooled by the rectified 0.3 m / min lway cooling air, and then melted by a roller oiling device. The same evaluation was performed by winding a spandex yarn (22 dtex, 1 filament).
- thermoplastic polyurethane resin is melt spun at a spinning temperature of 220 ° C, and the base material SUS630 W360 X 80 X H20 mm has a spinning hole diameter of ⁇ 1.0 24 holes.
- the cooling air blowing surface, the first row of holes and the second row of holes Roller oiling after cooling the yarn with 0.3m / min lway cooling air, which is discharged from the spinnerets arranged in two rows and arranged linearly in two rows, and the distance between the first and second rows of holes is 10mm
- Table 2 shows the evaluation results of Comparative Examples 5 and 6.
- Knitted fabric evaluation X Knitted fabric evaluation X
- the spinneret of the first embodiment when the discharged polymer is subjected to fiber drawing, the spinneret temperature is made uniform and the influence of disturbance is reduced. Eliminates cooling differences between yarns in the easy-to-receive cooling process, stabilizes the supply of yarn with little yarn spots, reduces losses due to yarn spots in the intermediate processing step, and improves the quality of final products Thus, it is possible to provide a yarn capable of improving the yield.
- the spinneret 20 is housed in a case 21 as shown in FIG. On the spinneret 20, a filter medium 22 is placed.
- the spinneret 20 has a single spinning hole 23 at the center of the spinneret 20.
- the spinneret 20 has a plurality of guide grooves 24 for guiding the molten polymer that has passed through the filter medium 22 to the spinning holes 23.
- the plurality of guide grooves 24 are formed radially around the spinning hole 23.
- a tapered hole portion 25 is formed on the inflow side of the spinning hole 23.
- a polybutylene adsorbate-based polyol diphenyldiene succinate / 14 A polyurethane polymer having a Shore A hardness of 90 consisting of butanediol is supplied to a spinning device equipped with a single-screw extruder to obtain a spinning temperature of 2. The mixture was extruded from a spinneret having the following structure through a filter medium at 20 ° C., and a continuous operation was performed under a winding speed of 500 m / min to obtain a 20-denier monofilament.
- Diameter of spinning hole upper part 2. ⁇ Replacement paper (Rule 26) Spinning hole diameter: 0.28 ⁇
- Example 4 A spinneret similar to that in Example 4 was used, except that there was no groove for guiding the polymer after passing through the filter medium to the spinning hole.
- the spinning conditions were the same as in Example 4.
- a spinneret similar to that of Example 4 was used except that there was no groove for guiding the polymer after passing through the filter medium to the spinning hole, and the distance between the filter medium and the spinneret was O nmi with the filter medium in contact with the spinneret.
- the spinning was performed under the same conditions as in Example 4.
- 31 is an oiling device
- 32 is a spinneret pack
- 3 3, 3 3 ′ are Goded rollers
- F is a friction roller
- P is a paper tube
- 34 is a gear pump
- 35 is an extruder
- 36 is a blower.
- the elastic fiber W spun from the melter pack 32 passes through the oiling device 31, passes through the Goded rollers 33, 33 ′, and is wound up on the paper tube P through the friction opening roller F.
- the oiling device 31 includes an oiling member 38 for applying oil to the elastic fiber W, and a guide member 39 for guiding the elastic fiber W to the oiling member 38.
- the oiling member 38 and the guide member 39 constitute a guide for the elastic fiber W.
- the oiling member 38 has a groove 40 for guiding the elastic fiber W, and an opening formed in the groove 40 for applying oil to the elastic fiber W passing through the groove 40. It has an oil supply hole 42 communicating with the hole 41, and the groove 40 has a vertex 43 that is in contact with a vertical line H virtually provided in FIG. 7, and a vertical line H from the vertex 43.
- An upper slope 44 and an upper slope 45 having an angle of receding with respect to each other, and a narrowest portion 46 near the apex 43.
- the vertex 43 is preferably rounded with a small radius (for example, 0.1 to 20 mm), but is not particularly limited. It is important that the elastic fiber W comes into contact only at the apex 43, and therefore the angles ⁇ , ⁇ at which the upper slope 44 and the lower slope 45 recede from the apex 43 to the vertical line H (See FIG. 3) is not limited, but each has an angle of preferably 15 ° to 70 ° as a preferable range. As shown in Fig. 7, the position of the opening 41 in the groove 40 must be such that the shortest distance d ⁇ from the apex 43 to the opening 41 is 3 mm or more and above the elastic fiber running direction.
- the shortest distance L at which the opening position is separated from the virtual vertical line H is 2 mm or more.
- the term "vertical line" of the present invention is used to define the oiling device of the present invention, and in actual spinning, the elastic fiber is formed by the upper slope 44 (lower slope 45) and the vertical line. You may enter between ( ⁇ , / 3).
- the maximum diameter of the opening 41 is larger than the value ( ⁇ in FIG. 8) where the width of the groove 40 is minimum.
- the groove 40 has a trapezoidal side cross section as shown in FIG. 7.
- the groove 40 extends upward toward the narrowest portion 46 near the apex 43 in a front view. At a certain angle from the V-shape, It can be shaped to spread in an inverted V-shape at an angle toward it.
- the side wall of the groove 40 forms a groove with the upper slope and the lower slope facing each other, but may have a curved shape in which the side wall is not clearly present.
- the width N of the narrowest part 46 of the groove part 40 is preferably 0.1 to 1.5 mm. This is because if the width N of the narrowest part 46 of the groove part 40 exceeds 1.5 mm, it becomes difficult to effectively prevent the yarn from swaying in the groove part 40, and oil adhesion spots easily occur. Because. Further, it is preferable that the depth D of the groove 40 up to the apex 43 is 3 to 10 mm. Preferably, the maximum diameter of the opening 41 is 0.2 to 0.4 mm larger than the minimum width N of the narrowest portion 46 of the groove 40.
- the oiling member 38 having the above structure fixes the spun fusible fiber by the groove against the change in position until it is wound up, and fixes it in the running direction (vertical direction of the ⁇ fiber).
- the effect on the unstable region due to frictional fluctuation at the point is significantly reduced, and it has the function of making the yarn quality uniform.
- two comb-shaped plates 39 'and 39' are arranged along the direction in which the elastic fibers are arranged, and elastic members are provided in the gaps between the teeth of the comb teeth. It can be configured to pass fibers.
- the guide member 39 has a receding angle ⁇ of more than 0 ° and not more than 3 ° with respect to the virtually hung vertical line H from the vertex 43, where the elastic fiber downstream from the vertex 43 of the oiling member 38 is formed. (See FIG. 7), more preferably, it is necessary to arrange so as to have a receding angle ⁇ of 2 ° or less, and the shape and the like are not limited as long as this requirement is satisfied.
- the surface roughness of the vicinity of the apex of the oiling member 38 and the surface roughness of the guide member 39 be 2 to 1 OS. This is because if the surface roughness is smaller than 2 S, the actual contact area increases and the friction increases.On the other hand, if the surface roughness is too large, the surface tension fluctuates and the difference in the oil retention force increases. This is because when the surface roughness exceeds 10 S, the oil adhesion amount tends to be uneven.
- the elastic fiber W having a filament number of 2 or less and a total fineness of 88 or less is suitable for the oiling apparatus according to the present invention. Because, when the number of filaments exceeds 2, the convergence state between filaments varies, and the present invention If the total fineness exceeds 88, a portion where no oil agent is attached is likely to occur in the circumferential direction.When such a portion comes into contact with the guide portion, excessive frictional resistance is locally generated. Because we receive.
- Tables 3 and 4 show the results of evaluation tests using a melt spinning device equipped with an oiling device as described above.
- Table 3 shows the results of measuring the running tension of the yarn wound at a different receding angle ⁇ when stretching 200%.
- Table 4 shows the results of measuring the occurrence rate of defective winding shape of cheese and the occurrence rate of any step with changing the receding angle ⁇ .
- the elastic fiber supply speed was 15.7 m / min
- the measurement time was 1 minute
- the data acquisition interval was 0.2 seconds / time.
- a to L correspond to 12 cheeses (elastic fibers wound on a winding roller in a cheese shape).
- the receding angle ⁇ exceeds 2 °, a step (cheese winding shape defect) occurs, and the stepping rate increases as the receding angle ⁇ increases.
- the receding angle ⁇ is preferably 2 ° or less, but as a practical yield, if the receding angle is 3 ° or less, it is within the allowable range for operation.
- the receding angle ⁇ is set to be greater than 0 ° and 3 ° or less by the guide member. As a result, it was possible to reduce the variation in running tension and the occurrence rate of stepped defects. As a result, the oiling device according to the present invention ensures the supply of oil by ensuring the contact between the elastic fiber to be spun and the guide for applying oil, and prevents the frictional force due to the contact from becoming excessive. Thus, the quality of the elastic fiber can be maintained.
- melt spinning apparatus for producing a polyurethane elastic fiber
- the melt spinning device 4 is arranged so that the spinneret 3 from which the elastic fiber W is spun extends in a direction substantially parallel to the axial direction of the winding port 1 1 2. It is significant that the spinning holes 2 for discharging the elastic fibers W are arranged in a line at equal intervals along the longitudinal direction of the base 3.
- An extruder 5 that melts and extrudes the polymer to the spinneret 3 is connected to the spinneret 3 via a gear pump 6.
- a plurality of guide members 59 for arranging the elastic fibers W in parallel with the direction in which the spinning holes 2 are arranged and for regulating the deviation of the yarn path are provided.
- each guide member 59 is arranged on the support member 51 at a wider interval than the spinning hole 2 and in parallel with the longitudinal direction of the spinneret 3. W is wound up while spreading in the longitudinal direction of the spinneret 3.
- each guide member 59 has a groove 53 for engaging with the elastic fiber W, and a nozzle 55 for discharging oil is formed in a portion of the groove 53 where the elastic fiber W contacts. I have. As shown in FIG. 2, oil is supplied to each nozzle 55 from an oil tank 59 via a gear pump 57. Further, each nozzle 55 supplies oil to the elastic fiber W from the pressing direction of the guide member 59 for inclining the elastic fiber W, for the following reason. is there.
- each elastic fiber W is inclined so as to spread downward by the guide member 59, a tension acts in a direction to return to the center side of the support member 51, and the guide member 59 in this direction is acted on. Frictional force increases. Therefore, as described above, by discharging oil from the pressing direction of the guide member 59 against the elastic fiber W, the effect of reducing friction with the guide member 59 can be increased.
- the nozzle 55, the gear pump 57, and the oil tank 59 constitute the oiling device of the present invention.
- a blower 7 is provided between the spinneret 3 and the guide member 59, and a cool air is applied to the elastic fiber W from a direction orthogonal to the arrangement direction of the elastic fibers W. Spray.
- two godet rollers 9, 10 and a winding roller 12 are provided below the guide member 59. These are arranged so as to extend in parallel with the longitudinal direction of the spinneret 3. The winding of the fiber onto the roll 60 is performed by a traverse guide (not shown) reciprocatingly moving in the axial direction of the roll 60 while guiding the fiber.
- the polymer melted by the extruder 5 is extruded to the spinneret 3 while adjusting the supply amount by the gear pump 6, and the elastic fiber W is spun downward from each spinning hole 2.
- Each elastic fiber W extends downward while slightly widening the interval, and after the oil is applied by the guide member 59, the two godet rollers 9,, are arranged in the same direction as the arrangement direction of the spinning holes 2. Wound to 10 Then, after the tension is adjusted by the godet rollers 9 and 10, it is sent out to the take-up roller 12 and wound up by each roll 60.
- the arrangement direction of the spinning holes 2 of the spinneret 3 is Since they are substantially parallel to the axial directions of the dead rollers 9, 10 and the take-up roller 12, the elastic fiber W is not twisted greatly and the take-up roller 12 remains in the same arrangement as the spinning hole 2. It is wound up. Therefore, it is possible to reduce the variation in the tension between the elastic fibers due to the difference in the frictional force acting on the elastic fibers and the yarn path length as in the past, and the physical properties between the elastic fibers. Can be reduced. As a result, it is possible to provide high-quality products, for example, by preventing the occurrence of stripes and the like in the fabric even when using different positions of the mouth in the same device.
- the difference between the maximum value and the minimum value of the inclination angle ⁇ between the elastic fibers by the guide member 59 is set to 1.5 ° or less, so that the elastic fibers
- the difference in frictional force generated between W and the guide member 59 can be reduced.
- the difference in tension between the elastic fibers can be further reduced, and the physical properties of the roll can be made uniform.
- the oiling is performed at the guide member 59, but the oiling device can be separated from the guide member 59.
- the oiling device for example, a device in which an elastic fiber is brought into contact with a roll having a surface coated with oil can be used.
- the oil it is necessary that the oil be oiled before coming into contact with the guide member 59, that is, at a position from the spinning hole 2 to the guide member 59.
- a thread may be formed by forming a plurality of grooves in the support member and guiding the elastic fibers in each groove. What is necessary is just to be comprised so that road deviation can be regulated.
- the present invention is applied to the case where the polyurethane elastic fiber is produced by melt spinning, but can also be applied to other methods, that is, the case of producing by a dry spinning method or a wet spinning method. It is.
- the present invention can be applied to other elastic fibers other than the above-mentioned polyurethane elastic fibers.
- examples of the present invention and comparative examples related to the above-mentioned elastic fiber manufacturing apparatus will be described.
- Example 5 the device shown in FIGS. 2 and 10 is used, and in Comparative Example 9, the device shown in FIGS. 11 and 12 is used.
- the spinning device 81 shown in FIGS. 11 and 12 includes a spinneret 3 formed in a row in a plurality of spinning holes 2 in a longitudinal direction, and an oiling device that guides the elastic fiber W and performs a rolling operation below the spinneret 3. 8, a blower 7 disposed between the spinneret 3 and the oiling device 8, godet rollers 63, 65, and a winding roller 69 for winding the elastic fiber W around the roll 67.
- a guide ring 82 for guiding the elastic fiber W, godet rollers 9, 10 and a take-up roller 12 are provided, but these are used effectively for space.
- the device shown in FIG. 2 differs from the device shown in FIG. 2 in that the axial direction is set at 90 ° with the longitudinal direction of the spinneret 3.
- the manufacturing apparatus 81 configured as described above manufactures polyurethane elastic fibers as follows. That is, the melted polymer is extruded from an extruder (not shown) to the spinneret 3, and the elastic fibers W are spun substantially vertically downward from the spinning holes 2. Each elastic fiber W is cooled and solidified by blowing a cool air by a blower 7, oil is applied by an oiling device 8, and then the arrangement direction of the elastic fiber W is twisted 90 ° by a guide ring 82. It is said. In this way, the tensile strength of the conductive fiber W whose orientation has been changed is adjusted via the two godet rollers 9 and 10, then sent out to the take-up roller 12, and taken up by each roll 60.
- Example 5 In Example 5 and Comparative Example 9 described above, the spinning hole diameter was 0.28 mm, the spinning speed was 55 Om / min, the resin melting temperature was 200 ° C, and the elastic fiber was wound around 12 rolls. I'm wearing
- Table 5 shows the stress ST values of the polyurethane elastic fibers in Example 5 and Comparative Example 9.
- the stress ST value is a running tension at the time of stretching of 200% when the elastic fiber wound as described above is supplied at 15.7 m / min.
- the arrangement direction of the spinning holes from which the elastic fibers are spun is substantially parallel to the axial direction of the winding roller.
- the elastic fiber can be wound around the winding roller without being twisted greatly, with the same arrangement as the spinning hole. Therefore, it is possible to reduce the variation in the tension between the elastic fibers due to the difference in the frictional force acting on the elastic fibers and the yarn path length as in the related art, and to reduce the difference in the physical properties between the elastic fibers. .
- a roll wound by the same manufacturing apparatus it is possible to provide a high-quality product, for example, it is possible to prevent a stripe pattern or the like from being generated on the fabric.
- the difference between the maximum value and the minimum value of the inclination angle of the elastic fiber with respect to the vertical line is set to 1.5 ° or less by the guide member, the difference between the elastic fiber and the guide member is generated between the elastic fibers.
- the difference in frictional force can be reduced.
- the difference in tension between the elastic fibers can be further reduced, and the physical properties of the roll can be made uniform.
- the oil agent is supplied to the elastic fibers from the pressing direction of the guide member for inclining the elastic fibers, the following effects can be obtained. That is, since the yarn path of each elastic fiber is inclined by the guide member, a tension acts in a direction to return to the original yarn path, and the frictional force with the guide member in this direction increases. Therefore, by supplying the oil agent to the elastic fiber from the pressing direction of the guide member as described above, the effect of reducing friction with the guide member can be increased.
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Abstract
Description
明 細 書 Specification
合成繊維のための、 紡糸口金、 オイリング装置、 製造装置及び製造方法 Spinneret, oiling device, manufacturing device and manufacturing method for synthetic fibers
技 術 分 野 Technical field
本発明は、 合成繊維のための、 紡糸口金、 オイリング装置、 製造装置及び製造 方法に関する。 詳しくは、 以下の通りである。 The present invention relates to a spinneret, an oiling device, a manufacturing device, and a manufacturing method for synthetic fibers. Details are as follows.
本発明は、 第 1に、 複数の糸条を紡出した後、 糸条間を分割、 固化して引き取 るために用いる紡口金及びこれを用いた合成繊維の製造方法に関し、 さらに詳し くは、 複数の糸条間の物性変動抑制を可能にする紡糸口金に関する。 The present invention firstly relates to a spinneret for spinning a plurality of yarns and then dividing, solidifying and taking up the yarns, and a method for producing synthetic fibers using the spinneret. The present invention relates to a spinneret capable of suppressing physical property fluctuation between a plurality of yarns.
本発明は、 第 2に、 ポリウレタン繊維、 ポリエステル繊維、 ポリアミド繊維、 ポリオレフイン繊維などを製造するために用いて好適な、 更に詳しくは、 濾過材 Second, the present invention is suitable for use in producing polyurethane fibers, polyester fibers, polyamide fibers, polyolefin fibers, and the like.
'のライフサイクルを延長し、 且つポリマ一を安定して吐出することができる紡糸 口金に関する。 The present invention relates to a spinneret capable of extending the life cycle of 'and stably discharging a polymer.
本発明は、 第 3に、 衣料品等に使用されるポリウレタン等からなる弾性繊 維を製造する装置、 及び該弾性繊維を製造する方法、 及び連続的に紡糸される弹 性繊維にオイルリングするためのオイリング装置に関するものである。 Thirdly, the present invention provides an apparatus for producing an elastic fiber made of polyurethane or the like used for clothing and the like, a method for producing the elastic fiber, and an oil ring for a continuously spun elastic fiber. And an oiling device for the same.
背 景 技 術 Background technology
合成繊維の紡糸装置は、 一般に、 ポリマーを紡糸するための紡糸口金と、 該紡 糸口金の紡糸孔から出た糸にオイリングするためのオイリング装置と、 オイリン グされた糸を巻き取る巻取りローラとを有している。 In general, a synthetic fiber spinning device includes a spinneret for spinning a polymer, an oiling device for oiling a yarn coming out of a spinning hole of the spinneret, and a winding roller for winding the oiled yarn. And
紡糸装置は、 高品質の糸を安定して製造するために、 従来から種々の改良が試 み続けられている。 しかしながら、 以下に説明するような、 各構成要素及びそれ らの配列に関し、 幾つかの改良すべき点がなお存在している。 Various improvements have been made to the spinning device to stably produce high-quality yarn. However, there are still some improvements to be made to each component and their arrangement, as described below.
紡糸口金 Spinneret
紡糸口金からポリマ一を吐出、 固化して引き取る合成繊維の製造において、 生 産性の観点から、 1の紡糸機台について複数の紡糸口金からポリマーを吐出し、 複数の糸条を引き取る方法が一般的に行われている。 In the production of synthetic fibers, in which a polymer is discharged from a spinneret, solidified and drawn, from the viewpoint of productivity, it is common to discharge polymers from multiple spinnerets for one spinning machine stand and pull out multiple yarns. It is being done.
従来、 このような紡糸装置に用いる紡糸口金は、 取扱性及び整備容易性等の理 由から、 紡糸孔の配列については、 紡糸口金面積の有効利用を主な理由として、 円周配列、 ダイヤモンド配列、 格子配列、 千鳥配列等に見られるように複数列を 有する配置を有する物が用いられていた。 Conventionally, the spinneret used in such a spinning device has a circular arrangement and a diamond arrangement for the arrangement of the spinning holes, mainly for the effective use of the area of the spinneret, for reasons such as ease of handling and maintenance. , Grid array, staggered array, etc. An article having an arrangement having the same was used.
しかしながら、 このような従来の紡糸口金においては、 紡糸孔の位置によって 温度の差が大きく、 更に複数列からポリマーが紡出されることにより、 紡出後に 糸条に吹き付けられる冷却風の状態が変化し、 これらに起因して、 糸条間の物性 変動が大きくなるという問題があつた。 However, in such a conventional spinneret, the temperature difference is large depending on the position of the spinning hole, and the state of the cooling air blown to the yarn after the spinning is changed by spinning the polymer from a plurality of rows. However, due to these, there is a problem that physical property variation between yarns becomes large.
特に溶融紡糸で作られる溶融弾性糸では、 紡糸時の紡糸張力が非常に低いため に紡糸冷却での冷却状態の変化が通常のポリエステル等での溶融紡糸では影響が、 問題にならない状態でも溶融弾性糸では大きく斑に影響し製品品位が悪化する問 題があった。 Especially in the case of melt-elastic yarn made by melt-spinning, the spinning tension during spinning is so low that the change in cooling state during spinning cooling is not affected by ordinary melt-spinning with polyester, etc. There was a problem that the yarn greatly affected the spots and the product quality deteriorated.
さらに、 紡糸口金につていは、 一般的に、 紡糸孔から溶融されたポリマ一を紡 出する前に、 濾過材を通すことによって異物を取り除く。 かかる溶融紡糸工程に おいて、 作業の容易性、 設備簡略化等の観点から、 図 1 3に模式的に例示したよ うに、パック 1 0 2内において、濾過材 1 0 0を紡糸口金 1 0 1の直前に配置し、 且つポリマ一が濾過材全面を均一に通過させるため、 濾過材 1 0 0と紡糸口金 1 0 1との間に空間を設け、 濾過材 1 0 0全面を有効利用する構造を有するもので 実施する方法が知られている。 In addition, for spinnerets, foreign matter is generally removed by passing through a filtration material before spinning the molten polymer from the spinning holes. In this melt spinning process, from the viewpoint of easiness of operation, simplification of equipment, etc., as schematically illustrated in FIG. Place a space between the filter material 100 and the spinneret 101 so that the polymer can pass through the entire surface of the filter material evenly before 1 and use the entire filter material 100 effectively. A method of implementing the method with a structure is known.
しかし、 溶融紡糸においては濾過材 1 0 0にかかる圧力が一般に高く、 また使 用を続けていくにつれ濾過材 1 0 0に異物が堆積する。 その結果、 濾過材 1 0 0 にかかる圧力が上昇するため、 図 1 4に示すように、 濾過材 1 0 0の全部又は構 成部材が変形して紡糸口金 1 0 1の紡糸孔 1 0 3上部導入部の流れが異常になる 場合や、 場合によっては半閉塞状況になる場合が生じる。 かかる状態となると、 急激な濾過圧力の上昇、 濾過効率の低下、 異常流動を誘起し、 紡糸孔から吐出す る際に吐出不良等の悪影響を及ぼすため、 一部の濾過材変形があつたときは濾過 材自体には未だ濾過能力が残存するにも関わらず、 早急に濾過材を取り替える必 要があり、 生産効率を低下させる問題があった。 特にモノフィラメント用紡糸口 金のように、 濾過材の面積に比して吐出する面積が小さい場合は、 このような問 題が顕著に現れていた。 However, in the melt spinning, the pressure applied to the filter medium 100 is generally high, and foreign substances accumulate on the filter medium 100 with continued use. As a result, the pressure applied to the filter medium 100 increases, and as shown in FIG. 14, the entire filter medium 100 or the structural members are deformed, and the spinning holes 10 3 of the spinneret 101 are rotated. Abnormal flow in the upper introduction section, or in some cases, a semi-obstructed situation. In such a state, a sudden increase in filtration pressure, a decrease in filtration efficiency, and abnormal flow will be induced, causing adverse effects such as poor discharge when discharging from the spinning hole. However, there was a problem that the filtration efficiency had to be replaced as soon as possible, even though the filtration performance still remained in the filtration media itself, which reduced the production efficiency. In particular, when the ejection area is smaller than the area of the filter medium, such as a spinneret for a monofilament, such a problem is conspicuous.
オイリング装置 Oiling equipment
装置は、 合成繊維の紡糸設備において、 糸条の擦過等による損傷を 防止するため、 また平滑性を付与して取り扱いを容易にするため等に、 オイルを 糸条に付与する。 The equipment is designed to prevent damage caused by scratching of yarn in the synthetic fiber spinning equipment. Oil is applied to the yarn to prevent it and to provide smoothness and facilitate handling.
この種のオイリング装置としては、 オイルの入った槽にローラ一の一部を浸漬 させる状態で回転させてローラ一表面にオイルの均一層を付着させ、 この表面に 糸条を接して走行させることによって、 糸条にオイルを付与するローラー方式が ある。 As this type of oiling device, a part of the roller is immersed in a tank filled with oil and rotated to make a uniform layer of oil adhere to the surface of the roller, and the yarn runs on this surface. Depending on the type, there is a roller system that applies oil to the yarn.
さらに、 ガイド部に設けた溝にオイルを供給し、 糸条を前記溝に導き、 走行さ せることでオイルを糸条に付与するガイド方式がある。 Further, there is a guide system in which oil is supplied to a yarn by supplying oil to a groove provided in a guide portion, guiding the yarn to the groove, and running the yarn.
これらのオイリング装置では、 紡出された糸が、 巻取機で巻取られるまでの途 中で、オイルが付与される以前にまたは同時に、該付与面と接触することになる。 紡出された糸条は、 オイルを付与する面と接触する箇所より上方では、 完全に 固化していない等のために、 きわめて不安定である。 そのため、 該接触面での摩 擦抵抗の変動が、 糸状の不安定な状態を増幅し、 巻取られた糸条の性質に、 特に 均質性に、 悪影響をもたらす。 In these oiling devices, the spun yarn comes into contact with the application surface before or at the same time as the oil is applied, before being wound by the winder. The spun yarn is extremely unstable above the point where it comes into contact with the surface to which oil is applied, because it is not completely solidified. Therefore, the fluctuation of the frictional resistance at the contact surface amplifies the unstable state of the thread and adversely affects the properties of the wound thread, particularly, the homogeneity.
斯かる問題を解決するために、 本願出願人は、 溝に開孔するオイル供給孔から 供給されるオイルを、 糸条を該溝に通すことによって、 オイルを糸条に付与せし めるガイド部を少なくとも有するオイリング装置であって、該溝は、 (糸条の)鉛 直線を接線とする頂点部を有し、 頂点部から (糸条の) 該鉛直線に対して後退す る角度を有した上部斜面と下部斜面とを有し、 頂点部に近接する位置で最狭部を 有しており、かつオイル供給孔は溝の頂点部より 3 mm以上上方の溝面に開孔し、 かつ (糸条の) 垂線より 2 mm以上はなれた溝面に開孔し、 かつ最狭部の溝幅よ り大きい径を有して開孔していることを特徴とするオイリング装置を提案した (日本国特許公開番号平 5— 2 3 0 7 0 6号公報)。 In order to solve such a problem, the present applicant has proposed a guide for applying oil supplied from an oil supply hole formed in a groove to the thread by passing the thread through the groove. An oiling device having at least a portion, wherein the groove has a vertex having a tangent to a vertical line (of the yarn), and an angle of receding from the vertex with respect to the vertical line (of the yarn). It has an upper slope and a lower slope, and has a narrowest portion near the top, and the oil supply hole is opened in the groove surface at least 3 mm above the top of the groove, In addition, an oiling device is proposed, characterized in that the hole is opened in a groove surface separated from the perpendicular by 2 mm or more (of the yarn) and that the hole has a diameter larger than the narrowest groove width. (Japanese Patent Publication No. 5-230706).
日本国特許公開番号平 5— 2 3 0 7 0 6号公報に記載されたオイリング装置は、 糸条とガイドとの接触面積を出来るだけ小さくて摩擦を減らしつつオイルを供給 できる点において優れた発明である。 The oiling device described in Japanese Patent Publication No. 5-230706 is an excellent invention in that the contact area between the yarn and the guide is as small as possible and oil can be supplied while reducing friction. It is.
近年、 伸縮性、 フィット性などの付加価値を得ることができる弾性繊維の需要 が増大しており、 該弾性繊維は、 ポリウレタン弾性繊維に代表されるように実用 領域で 5 0〜3 0 0 %と高い伸張特性を有している。 このような弾性繊維は、 紡 糸紡糸孔から紡糸され風乾された後、.ガイド等との摩擦を減らすためにオイルと してのオイルを供給するが、 その高い伸縮特性を考慮して、 通常の繊維の 1 0倍 程度の量のオイルが供給される。 In recent years, there has been an increasing demand for elastic fibers capable of obtaining added value such as elasticity and fit, and the elastic fibers are 50 to 300% in a practical area as represented by polyurethane elastic fibers. And has high stretching properties. Such elastic fibers are After being spun from the yarn spinning hole and air-dried, oil is supplied as oil to reduce friction with guides, etc. A quantity of oil is supplied.
しかしながら、 上記した特開平 5— 2 3 0 7 0 6号公報に開示されたオイリン グ装置によって前記したように多量のオイルを弾性繊維に供給しょうとしても、 巻き振れ、 振動その他の要因によって、 弾性繊維がオイリング装置から瞬間的に でも離反して接触していない状態が生じると、 弾性繊維へのオイル供給が不十分 な箇所が発生し、 弾性繊維の性能を著しく低下させるという問題があった。 However, even if a large amount of oil is to be supplied to the elastic fiber by the oiling device disclosed in the above-mentioned Japanese Patent Application Laid-Open No. 5-230706, the elasticity may be reduced due to rolling, vibration and other factors. If the fiber is separated from the oiling device even momentarily and does not come into contact with the oiling device, a portion where the oil supply to the elastic fiber is insufficient occurs, and there is a problem that the performance of the elastic fiber is significantly reduced.
紡糸装置の配列 Arrangement of spinning device
近年、 上述したように、 高い弾性特性からポリウレタン弾性繊維が注目を集め ている。 このポリウレタン弾性繊維は、 布帛に少量を混用することで、 布帛に伸 縮性、 フィット性、 形態安定性等の付力 Π価値を与えることができるため、 種々の 用途に用いられている。 In recent years, as described above, polyurethane elastic fibers have attracted attention due to their high elastic properties. The polyurethane elastic fiber is used for various applications because a small amount of the polyurethane elastic fiber can impart a value to the fabric such as extensibility, fit, shape stability and the like.
ポリウレタン弾性繊維の製造方法としては、 乾式紡出法、 湿式紡出法、 溶融紡 糸法等が知られている。 なかでも溶融紡糸法により得られるポリウレタン弾性繊 維は、 熱セット性、 耐摩耗性、 透明性が優れており、 しかも製造コストが低い。 そのため、 近年、 その使用量が増加している。 溶融紡糸法は、 上述したように、 溶融したポリマーを紡糸口金から紡出し、 紡出された繊維を冷風で冷却固化した 後、 オイリングしてロールに巻き取る方式である。 Known methods for producing polyurethane elastic fibers include dry spinning, wet spinning, and melt spinning. Above all, polyurethane elastic fibers obtained by melt spinning have excellent heat setting properties, abrasion resistance and transparency, and have low production costs. As a result, their usage has increased in recent years. As described above, the melt spinning method is a method in which a molten polymer is spun from a spinneret, the spun fiber is cooled and solidified by cold air, and then oiled and wound around a roll.
弾性繊維の巻き取りは、 弾性特性の低いポリエステルやナイ口ン製繊維等と同 様にして行われていた。 すなわち、 溶融されたポリマ一が図示を省略する押出機 から紡糸口金へと押し出され、 各紡糸孔からほぼ鉛直下向きに弾性繊維が紡出さ れる。 各弾性繊維は、 送風機により冷風が吹き付けられて冷却固化され、 ォイリ ング装置により油剤が付与された後、 ガイド部材により弾性繊維の配列方向が 9 0 ° 捻られた状態とされる。 こうして、 配列方向が変換された弾性繊維は 2つの ゴデットローラを介して張力を調整された後、 巻取ローラへ送り出され、 各口一 ルに巻き取られる。 The winding of the elastic fiber was carried out in the same manner as polyester or nylon fiber with low elasticity. That is, the melted polymer is extruded from an extruder (not shown) to a spinneret, and elastic fibers are spun from each spinning hole almost vertically downward. Each elastic fiber is cooled and solidified by blowing cool air by a blower, and after the oiling agent is applied by a boiler, the arrangement direction of the elastic fiber is twisted by 90 ° by a guide member. The elastic fiber whose orientation has been changed in this way is adjusted in tension via two godet rollers, sent out to a take-up roller, and taken up in each opening.
ところで、 上記のような製造装置では、 紡糸口金から紡出された弾性繊維が捻 られながら、 その配列方向が 9 0 ° 回転されて卷き取られるため、 弾性繊維 W間 で糸道長及びガイド部材から受ける摩擦力が相違している。 そのため、 従来のポ リエステルやナイロン等の卷取時には生じなかった問題が発生している。 すなわ ち、 ポリウレタン弾性繊維は、 ポリエステル等に比べて弾性変形し易いため、 上 記のように糸道長及び摩擦力が相違した状態で巻き取られると、 各ロール間での 弹性繊維 Wの物性がばらつき、 その結果、 製品特性が大きくばらつくという問題 が生じていた。 例えば、 巻取ローラの中心側に配置されている口一ルでは、 紡 糸口金から紡出された弾性繊維がほとんど捻られずに巻き取られる一方、 端部に 配置されている口一ルでは、 口金から紡出された弾性繊維がガイド部材で大きな 捻れ角の変化を付与された状態で巻き取られるため、 ガイド部材との接触に伴う 摩擦抵抗が大きぐ 各ロール間で弾性繊維の張力差が生じていた。 特に、 端部の ロールでは、 弾性繊維の糸道長が長いため、 弾性繊維が受ける空気抵抗が大きく なり、 中心側のロールとの張力差がさらに大きくなつていた。 By the way, in the manufacturing apparatus as described above, the elastic fibers spun from the spinneret are twisted, and the arrangement direction is rotated 90 ° and wound up. And the frictional force received from the yarn path length and the guide member are different. For this reason, there has been a problem that did not occur when winding conventional polyester or nylon. In other words, polyurethane elastic fibers are more easily elastically deformed than polyester or the like, and if wound with different yarn path lengths and frictional forces as described above, the physical properties of the viscous fibers W between the rolls This resulted in the problem that the product characteristics varied greatly. For example, at the mouth located at the center of the take-up roller, the elastic fiber spun from the spinneret is wound up with almost no twist, while at the mouth located at the end. Since the elastic fiber spun from the die is wound with a large twist angle change by the guide member, the frictional resistance associated with contact with the guide member is large. The tension difference of the elastic fiber between the rolls Had occurred. In particular, in the roll at the end, the yarn path length of the elastic fiber was long, so that the air resistance received by the elastic fiber was large, and the difference in tension from the roll on the center side was further increased.
そして、 このように弾性繊維が受ける摩擦力に差があると、 繊維の太さ、 弾性 度、 強度、 及び繊維を巻き取った口一ルの形状等に差が生じるという問題が発生 する。 これらの特性差のある繊維を巻き取ったロールを組み合わせて布帛を製造 すると、 例えば縞模様等が生じて見た目が非常に悪くなるというように、 製品価 値が低下するという問題が生じていた。 If there is a difference in the frictional force applied to the elastic fibers, there arises a problem that the thickness, the elasticity, the strength, the shape of the mouth of the wound fiber, and the like of the fibers are different. When fabrics are manufactured by combining rolls wound with fibers having these characteristic differences, there has been a problem that the product value is reduced, for example, striped patterns and the like become very poor in appearance.
発明の開示 Disclosure of the invention
本発明は、 上記した従来の諸問題を解消することを目的として、 以下の発明を 提供する。 The present invention provides the following invention for the purpose of solving the above-mentioned conventional problems.
紡糸口金 Spinneret
本発明の第 1の目的は、 紡糸機台より製造される複数の糸条が、 紡糸孔中から 冷却されるまでにうける温度の差、 冷却状態差を極力少なくし、 これによつて、 得られる糸条間の物性変動抑制を図ることができる紡糸口金を提供することであ る。 A first object of the present invention is to minimize the difference in temperature and the cooling state of a plurality of yarns produced from a spinning machine table until they are cooled from the inside of the spinning hole. It is an object of the present invention to provide a spinneret capable of suppressing physical property fluctuations between yarns.
本発明の上記第 1の目的は、 複数糸条製造用の紡糸口金であって、 口金板単体 に複数の紡糸孔が穿設され、 該紡糸孔が略 1列に配置されていることを特徴とす る紡糸口金によって達成される。 The first object of the present invention is a spinneret for producing a plurality of yarns, wherein a plurality of spinning holes are formed in a single base plate, and the spinning holes are arranged in substantially one row. This is achieved by the spinneret.
紡糸口金の口金板単体に複数の紡糸孔を穿設し、 且つ該紡糸孔を略 1列に配置 することにより、 紡糸口金面の温度ばらつきが少なく、 かつ紡糸冷却では 1列に することにより前列の糸の冷却による冷却風温度の上昇がなく、 かつ前列に当つ た冷却風がまったく影響しないことにより始めて冷却状態変化がなく均質な糸が 紡糸できる。 A plurality of spinning holes are drilled in the spinneret plate alone, and the spinning holes are arranged in approximately one row In this way, the temperature fluctuations on the spinneret surface are small, and the cooling air temperature due to the cooling of the yarns in the front row does not increase due to the single-row spinning cooling, and the cooling air hitting the front row has no effect. For the first time, uniform yarn can be spun without any change in the cooling state.
本発明に係る上記紡糸口金は、 8以上の紡糸孔を穿設するのが好ましい。 なぜ ならば、 紡糸孔数を多くする、 即ち高い生産性を必要とする分野において、 本発 明の効果を発揮し易いからである。 The spinneret according to the present invention preferably has eight or more spinning holes. This is because the effect of the present invention is easily exerted in a field where the number of spinning holes is increased, that is, in a field where high productivity is required.
更に上記の紡糸孔が 1列に配置された紡糸口金より吐出されるポリマ一に対し、 該列に略垂直方向から冷却風を送るのが好ましい。 かかる方法に従い、 冷却風を 送ることにより各糸条が受ける冷却風温度が均一になると共に、 紡糸口金の温度 が該列方向に均一となり、 ひいては紡糸孔間の温度差が小さくなるからである。 本発明は、 特に溶融型弾性繊維の製造に用いる場合特に効果が現れるので好ま しい。 弾性糸は一般に、 ポリエステル糸、 ポリアミド糸等の汎用糸に比して、 紡 糸張力が極めて低ぐ その物性は紡糸口金温度、 紡糸冷却風温度の影響を強く受 けるため、 糸条間で物性差が顕著に表れるのみならず、 冷却部での糸揺れに糸条 間差が発生し、 糸斑、 糸切れの要因となるからである。 Further, it is preferable that cooling air is sent to the row from a substantially vertical direction to the polymer discharged from the spinneret in which the spinning holes are arranged in one row. By sending the cooling air according to this method, the temperature of the cooling air received by each yarn becomes uniform, the temperature of the spinneret becomes uniform in the row direction, and the temperature difference between the spinning holes becomes smaller. The present invention is particularly preferable when it is used for the production of a melt-type elastic fiber, since it is particularly effective. Elastic yarns generally have extremely low spinning tension compared to general-purpose yarns such as polyester yarns and polyamide yarns.The physical properties of the elastic yarns are greatly affected by the temperature of the spinneret and the temperature of the spinning cooling air. This is because not only gender differences appear remarkably, but also yarn skew in the cooling section causes yarn gap differences, which causes yarn spots and yarn breakage.
本発明は、 紡糸孔を、 略一列に穿設することを要件としており、 ここで分繊作 業を容易にするために、 必要な紡糸孔距離を勘案すれば、 フィラメント数は、 1 〜3本が好ましい。 According to the present invention, the spinning holes are required to be drilled substantially in a line, and the number of filaments is 1 to 3 in consideration of a necessary spinning hole distance in order to facilitate the fiber separation operation. Books are preferred.
次に本発明の第 2の目的は、 紡糸口金に設置される濾過材の有する濾過能力を 有効に引き出すことにより、 吐出不良を起こさず濾過材交換サイクルを延長し、 生産効率を向上させることが可能な紡糸口金を提供することである。 Next, a second object of the present invention is to improve the production efficiency by extending the filter material replacement cycle without causing discharge failure by effectively drawing out the filtration capacity of the filter material installed in the spinneret. It is to provide a possible spinneret.
濾過材変形による紡糸口金への接触により、 濾過効率が低下する事実に鑑み、 従来の問題点を解決すべく鋭意検討した結果、 本発明に至った。 In view of the fact that the filtration efficiency is reduced due to the contact with the spinneret due to the deformation of the filtering material, the present inventors have made intensive studies to solve the conventional problems, and as a result, have reached the present invention.
即ち、 上記第 2の目的を達成するため、 本発明は、 溶融されたポリマ一から異 物を除去するための濾過材が紡糸口金上部に配設された紡糸口金であり、 該濾過 材通過後の溶融ポリマーを紡糸孔へ案内するための案内溝が形成されていること を特徴とする紡糸口金を提供する。 That is, in order to achieve the second object, the present invention provides a spinneret provided with a filter medium for removing foreign matter from a molten polymer above a spinneret, and after passing through the filter medium. And a guide groove for guiding the molten polymer to the spinning hole is provided.
紡糸口金に濾過材通過後のポリマ一を紡糸孔へ案内する溝を設けることにより、 濾過材が変して紡糸口金に接触しても、.少なくとも係る溝の直上の濾過材面につ いてはポリマーが通過することを確保できるため、 濾過面を有効に利用でき、 吐 出不良を起こすことなく濾過材の交換周期を極めて長期間に延長することができ る。 By providing a groove in the spinneret to guide the polymer after passing through the filter medium to the spinning hole, Even if the filter media changes and comes into contact with the spinneret, at least the filter media surface immediately above the groove can ensure the passage of the polymer, so that the filter surface can be used effectively and poor ejection can be achieved. It is possible to extend the replacement period of the filter media for a very long time without causing any problems.
本発明に係る濾過材通過後のポリマ一を紡糸孔へ案内する溝は、 紡糸孔を中心 として放射状に設けられていることが好ましい。 かかる配置とすることにより、 濾過材を通過したポリマーを紡糸孔へ円滑に案内することができるからである。 また本発明に用いる紡糸口金は、 1の濾過材に対して、 1の紡糸孔を有するも のである場合、 その効果が顕著となる。 すなわちモノフィラメント用紡糸口金の 様に、 濾過材の面積に比して紡糸孔上部導入部面積が小さい、 もしくは少ない場 合は、 本発明の効果が顕著に発揮される。 The groove for guiding the polymer after passing through the filtering material according to the present invention to the spinning hole is preferably provided radially around the spinning hole. With this arrangement, the polymer that has passed through the filter material can be smoothly guided to the spinning hole. When the spinneret used in the present invention has one spinning hole for one filter medium, the effect is remarkable. That is, as in the case of a spinneret for a monofilament, the effect of the present invention is remarkably exhibited when the area of the introduction portion at the upper portion of the spinning hole is smaller or smaller than the area of the filtering material.
上記溝の形状、 深さ等は紡糸口金の大きさ、 濾過材の強度等を考慮した設計事 項であり、 特に制限されるものではない。 ただし、 必ず舫糸孔にポリマーが案内 されることが肝要である。 かかる構造でなければ、 結局ポリマーが濾過材を通過 しないからである。 また紡糸口金の溝は濾過材全面に分散され、 幅は小さくかつ 数が多いことが好ましい。 幅が大きければ、 濾過材の変形により溝が塞がれる場 合があり、 また局所的に溝が設けられていたり、 数が少なければ、 濾過材の持つ 濾過能力を十分に引き出せない、 又は吐出が円滑に行えないからである。 The shape and depth of the groove are design items in consideration of the size of the spinneret, the strength of the filtering material, and the like, and are not particularly limited. However, it is important that the polymer is always guided to the yarn hole. Otherwise, the polymer will not eventually pass through the filter. Also, the grooves of the spinneret are preferably dispersed over the entire surface of the filter medium, and have a small width and a large number. If the width is large, the groove may be closed due to the deformation of the filter medium.If the groove is provided locally, or if the number is small, the filter capacity of the filter medium cannot be fully drawn out or discharged. Is not performed smoothly.
更に、 前記溝を設ける結果形成される凸部は濾過材に向かって鋭角であっても よい。 これにより、 該凸部の強度を保持しながら、 濾過材と接触する面積を小さ くすることができ、 濾過材を有効に利用することが可能となるからである。 前記溝を紡糸口金に設けた結果形成される凸部は、 濾過材設置当初から濾過材 に接触していても差し支えない。 かかる状態であっても本発明に係る紡糸口金の 効果は有効に作用するからである。 Further, the projection formed as a result of providing the groove may have an acute angle toward the filter medium. Thereby, the area of contact with the filter medium can be reduced while maintaining the strength of the projections, and the filter medium can be used effectively. The protrusion formed as a result of providing the groove in the spinneret may be in contact with the filter medium from the beginning of the installation of the filter medium. This is because even in such a state, the effect of the spinneret according to the present invention works effectively.
また本発明に係る紡糸口金は、 ポリウレタンに代表される弾性糸の紡糸に用い るのが好ましい。 弾性糸のように、 ポリエステル、 ポリアミド等の汎用糸に比し て、外乱により糸斑が生じやすぐ特に本発明の効果が顕著に表れるからである。 次に本発明の第 3の目的は、 弾性繊維とオイリングするガイドとの接触を確保 してオイリングを確実に行うとともに、 オイリング装置との接触による摩擦力が 過大にならないようにして、 弾性繊維の品質維持を図る才ィリング装置を提供す ることである。 Further, the spinneret according to the present invention is preferably used for spinning an elastic yarn represented by polyurethane. This is because, as compared with general-purpose yarns such as polyester yarns and polyamide yarns, yarn spots are generated due to disturbance, and the effects of the present invention are particularly remarkable as soon as possible. Next, a third object of the present invention is to secure the contact between the elastic fiber and the oiling guide. It is an object of the present invention to provide an oiling device for ensuring the quality of the elastic fiber while preventing the frictional force due to the contact with the oiling device from becoming excessive while performing the oiling surely.
本発明の上記第 3の目的は、 弾性繊維にオイルを付与するオイル付与部と、 前 記弾性繊維を前記オイル付与部に対して案内するガイド部材と、 を有するォイリ ング装置であって、 前記オイル付与部は、 前記弾性繊維を案内する溝部と、 該溝 部を通る弾性繊維にオイルを付与するために前記溝部に開孔させたオイル供給孔 とを有し、 前記溝部は、 鉛直線を接線とする頂点部と、 該頂点部から該鉛直線に 対して後退する角度を有した上部斜面及び下部斜面とを有し、前記ガイド部材は、 前記頂上部下流側の弾性繊維が前記頂点部上流側の弾性繊維に対して 0 ° より 大きく 3 ° 以下の後退角度を為すように配置されていることを特徴とする弹性 繊維用オイリング装置によって達成される。 The third object of the present invention is a boiler including: an oil applying section for applying oil to elastic fibers; and a guide member for guiding the elastic fibers to the oil applying section. The oil applying section has a groove for guiding the elastic fiber, and an oil supply hole formed in the groove for applying oil to the elastic fiber passing through the groove. A vertex portion to be a tangent, and an upper slope and a lower slope having an angle of receding from the vertex with respect to the vertical line, wherein the elastic member on the downstream side of the top has This is achieved by an oiling device for a flexible fiber, which is arranged so as to make a retreat angle of more than 0 ° and 3 ° or less with respect to the upstream elastic fiber.
前記頂点部に近接する最狭部の溝幅は、 1 . 5 mm以下であることが好ましい。 前記オイル付与部の頂点部近傍及び前記ガイド部材は、 表面粗度が 2 S〜: L 0 Sであることが好ましい。 It is preferable that the groove width of the narrowest portion adjacent to the apex is 1.5 mm or less. The surface roughness of the vicinity of the apex of the oil applying portion and the guide member is preferably 2S to: L0S.
前記弹性繊維は、 フィラメント数が 2以下であり、 トータル繊度が 8 8以下で あることが好ましく、 また、 溶融紡糸弾性繊維であることが好ましい。 次に、 本発明の第 4の目的は、 複数の紡糸孔と、 該紡糸孔から紡出される弾性 繊維を巻き取る巻取ローラとを備えた弾性繊維の製造装置であって、 前記複数の 紡糸孔は列をなすように並べて配置され、 その配列方向と前記巻取ローラの軸方 向とが略平行であることを特徴とする弾性繊維の製造装置によつて達成される。 該製造装置は、 前記紡糸孔と前記巻取ローラとの間に配設され、 前記紡糸孔か ら紡出された弾性繊維を、 略鉛直下向きに前記巻取口一ラへ案内するガイド部材 をさらに備え、 前記ガイド部材は、 前記紡糸孔の配置間隔より広い間隔で配置さ れるとともに、 この配置間隔の相違に起因して生ずる前記紡糸孔から該ガイド部 材に至るまでの前記弾性繊維の鉛直線に対する傾斜角に関し、 最大値と最小値と の差が、 1 . 5 ° 以下となるように構成されているものとすることができる。 また、 前記製造装置は、 前記紡糸孔から前記ガイド部材に至るまでの箇所に配 設され、 前記弾性繊維を傾斜させるための前記ガイド部材の押圧方向から、 前記 弾性繊維に対してオイリングするためのオイリング装置をさらに備えているもの とすることができる。 ここで、 紡糸孔からガイド部材に至るまでの箇所とは、 ガ イド部材を含む箇所を意味しており、 したがって、 ガイド部材にオイリング装置 を設けることもできる。 The non-woven fiber preferably has a number of filaments of 2 or less, a total fineness of 88 or less, and is preferably a melt-spun elastic fiber. Next, a fourth object of the present invention is to provide an elastic fiber manufacturing apparatus comprising: a plurality of spinning holes; and a take-up roller for winding the elastic fibers spun from the spinning holes. The holes are arranged in a line, and the arrangement direction is substantially parallel to the axial direction of the winding roller, thereby achieving the elastic fiber manufacturing apparatus. The manufacturing apparatus is provided between the spinning hole and the winding roller, and guides an elastic fiber spun from the spinning hole substantially vertically downward to the winding opening roller. Further, the guide member is arranged at an interval wider than the arrangement interval of the spinning holes, and the guide member is vertically arranged from the spinning hole to the guide member due to the difference in the arrangement interval. With respect to the inclination angle with respect to the line, the difference between the maximum value and the minimum value may be configured to be 1.5 ° or less. Further, the manufacturing apparatus is provided at a position from the spinning hole to the guide member. The apparatus may further include an oiling device for oiling the elastic fiber from the pressing direction of the guide member for inclining the elastic fiber. Here, the portion from the spinning hole to the guide member means a portion including the guide member, and therefore, the guide member may be provided with an oiling device.
また、 本発明は、 列をなすように並べて配置された複数の紡糸孔から紡出され る弾性繊維を、 前記紡糸孔の配列方向と略平行な回転軸を有する卷取口一ラによ り巻き取ることを特徴とする弾性繊維の製造方法を提供するものである。 Further, the present invention provides an elastic fiber spun from a plurality of spinning holes arranged side by side in a row by a winding roller having a rotation axis substantially parallel to the arrangement direction of the spinning holes. An object of the present invention is to provide a method for producing an elastic fiber characterized by winding.
上記製造方法は、 前記紡糸孔と前記巻取ローラとの間において、 前記紡糸孔の 間隔より広い間隔でガイド部材を配置し、 該ガイド部材により、 前記弾性繊維を 略鉛直下向きに前記巻取ローラへ案内するとともに、 前記紡糸孔と前記ガイド部 材との配置間隔の相違に起因して生ずる前記紡糸孔から該ガイド部材に至るまで の前記弾性繊維の鉛直線に対する傾斜角に関し、 最大値と最小値との差を、 1 . 5 ° 以下することができる。 In the above manufacturing method, a guide member may be disposed between the spinning hole and the winding roller at an interval wider than an interval between the spinning holes, and the guide member may move the elastic fiber substantially vertically downward by the winding roller. The maximum and minimum values of the inclination angle of the elastic fiber from the spinning hole to the guide member with respect to the vertical line, which is caused by the difference in the arrangement interval between the spinning hole and the guide member. The difference from the value can be less than 1.5 °.
また、 上記製造方法は、 前記紡糸孔から前記ガイド部材に至るまでの箇所にお いて、 前記弾性繊維を傾斜させるための前記ガイド部材の押圧方向から、 前記弾 性繊維に対して油剤を付与するものとすることができる。 ここで、 紡糸孔からガ イド部材に至るまでの箇所とは、 ガイド部材を含む箇所を意味しており、 したが つて、 ガイド部材において油剤を付与することもできる。 Further, in the manufacturing method, an oil agent is applied to the elastic fiber from a pressing direction of the guide member for inclining the elastic fiber at a position from the spinning hole to the guide member. Things. Here, the portion from the spinning hole to the guide member means a portion including the guide member, and therefore, an oil agent can be applied to the guide member.
図面の簡単な説明 BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明に係る紡糸口金の一実施形態を示す斜視図である。 FIG. 1 is a perspective view showing one embodiment of a spinneret according to the present invention.
図 2は、 図 1に示された紡糸口金を有する溶融紡糸装置を概念的に表した斜視 図である。 - 図 3は、 従来の紡糸口金を示す斜視図である。 FIG. 2 is a perspective view conceptually showing a melt spinning apparatus having the spinneret shown in FIG. -FIG. 3 is a perspective view showing a conventional spinneret.
図 4は、 本発明に係る紡糸口金の他の実施形態を示し、 図 4 ( a) は平面図、 図 4 ( b) は縦断面図、 図 4 ( c ) は該紡糸口金を濾過材とともにパック内に収 容した紡糸口金パックを示す断面図である。 Fig. 4 shows another embodiment of the spinneret according to the present invention. Fig. 4 (a) is a plan view, Fig. 4 (b) is a longitudinal sectional view, and Fig. 4 (c) shows the spinneret together with a filtering material. It is sectional drawing which shows the spinneret pack accommodated in the pack.
図 5は、 本発明に係るオイリング装置の一実施形態を含む溶融防止装置を概略 的に示す正面図である。 図 6は、 図 5に示された溶融紡糸装置を他の付属装置とともに概略的に示す側 面図である。 FIG. 5 is a front view schematically showing a melting prevention device including one embodiment of the oiling device according to the present invention. FIG. 6 is a side view schematically showing the melt spinning apparatus shown in FIG. 5 together with other accessory devices.
図 7は、 図 5に示すオイリング装置を拡大して示す縦断面図である。 FIG. 7 is an enlarged longitudinal sectional view of the oiling device shown in FIG.
図 8は、 図 7のオイリング装置の正面図である。 FIG. 8 is a front view of the oiling device of FIG.
図 9は、 本発明に係るオイリング装置の構成要素であるガイド部材の一実施形 態を示す斜視図である。 FIG. 9 is a perspective view showing an embodiment of a guide member which is a component of the oiling device according to the present invention.
図 1 0は、 図 2の一部正面図である。 FIG. 10 is a partial front view of FIG.
図 1 1は、 図 1 0の溶融紡糸装置と比較するための溶融紡糸装置を示す斜視図 である。 FIG. 11 is a perspective view showing a melt spinning apparatus for comparison with the melt spinning apparatus of FIG.
図 1 2は、 図 1 1の紡糸口金とガイド部材との位置関係を示す平面図である。 図 1 3は、 従来の紡糸口金を示す縦断面図である。 FIG. 12 is a plan view showing the positional relationship between the spinneret of FIG. 11 and a guide member. FIG. 13 is a longitudinal sectional view showing a conventional spinneret.
図 1 4は、 図 1 3の紡糸口金の径時変化を示す縦断面図である。 FIG. 14 is a longitudinal sectional view showing a change with time of the diameter of the spinneret of FIG.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
本発明に係る紡糸口金の一実施形態について、 以下に図 1及び図 2を参照して 説明する。 One embodiment of the spinneret according to the present invention will be described below with reference to FIGS.
図 1に示すように、 紡糸口金 1に複数の紡糸孔 2が穿設され、 紡糸孔 2が略 1 列に配置されている。 紡糸口金 1は、 8個の紡糸孔 2を有している。 紡糸孔 2の 数は、 8偭以上が好ましい。 As shown in FIG. 1, a plurality of spinning holes 2 are formed in a spinneret 1, and the spinning holes 2 are arranged in substantially one row. The spinneret 1 has eight spinning holes 2. The number of the spinning holes 2 is preferably 8 mm or more.
紡糸口金 1に用いる口金板単体の材質、 寸法は特に限定されるものでなく、 使 用するポリマーの条件下で変形や歪みが発生しなければよい。 The material and dimensions of the spinneret used for the spinneret 1 are not particularly limited, and it is sufficient that no deformation or distortion occurs under the conditions of the polymer used.
紡糸口金 1を用いて得られる繊維の断面形状は、特に限定されるものではなく、 丸型、三角型、中空型、十字型で代表され、異なる断面の集合体であってもよい。 またその異形度や中空率は特に限定されない。 The cross-sectional shape of the fiber obtained by using the spinneret 1 is not particularly limited, and may be represented by a round shape, a triangular shape, a hollow shape, or a cross shape, and may be an aggregate having a different cross section. The degree of irregularity and the hollow ratio are not particularly limited.
この紡糸口金 1をケース内に配置した紡糸口金パック 3が、 図 2に示すような 溶融紡糸装置 4に配置されている。 A spinneret pack 3 in which the spinneret 1 is arranged in a case is arranged in a melt spinning device 4 as shown in FIG.
溶融紡糸装置 4は、 押出機 5、 ギアポンプ 6、 紡糸口金パック 3、 送風機 7、 オイリング装置 8、 ゴデッドラーラ 9 , 1 0、 フリクションローラ 1 1、 及び巻 取ローラ 1 2を備えている。 The melt spinning device 4 includes an extruder 5, a gear pump 6, a spinneret pack 3, an air blower 7, an oiling device 8, a Goddler 9, 10, a friction roller 11, and a winding roller 12.
溶融ポリマ一は、 押出機 5によって押し出され、 ギアポンプ 6に送られる。 ギ ァポンプ 6は、 所定流量の溶融ポリマーを押し出す。 ギアポンプ 6から押し出さ れた溶融ポリマーは、 紡糸口金パック 3に送られる。 紡糸口金パック 4は、 紡糸 口金 1によって溶融ポリマーを複数本の糸状に分配し、 紡出する。 紡出された複 数本の糸条 Wは、 送風機 7によって冷却された後、 オイリング装置 8によってォ イリングされ、ゴデッドローラ 9, 1 0を介して巻取ローラ 1 2に巻き取られる。 本発明に係る上記紡糸口金 1と従来の紡糸口金とを比較した評価試験について 以下に説明する。 従来の紡糸口金は、 図 3に示すように一枚の口金板 1 0に 2列 の紡糸孔 1 1が形成されている。 これらの紡糸口金を図 2に示した防止装置に組 み込み、 双方の紡糸口金を評価した。 The molten polymer is extruded by an extruder 5 and sent to a gear pump 6. Gi The pump 6 extrudes a predetermined flow rate of the molten polymer. The molten polymer extruded from the gear pump 6 is sent to the spinneret pack 3. The spinneret pack 4 distributes the molten polymer into a plurality of yarns by the spinneret 1 and spins out. The plurality of spun yarns W are cooled by a blower 7, then oiled by an oiling device 8, and wound up by a winding roller 12 via Goded rollers 9, 10. An evaluation test comparing the spinneret 1 according to the present invention with a conventional spinneret will be described below. In the conventional spinneret, as shown in FIG. 3, two spinning holes 11 are formed in one spinneret plate 10. These spinnerets were assembled in the prevention device shown in Fig. 2, and both spinnerets were evaluated.
冷却部分での糸条の揺れ評価:送風機による冷却開始位置より 2 c m下の糸揺 れを目視評価し下記の基準で評価した。 Evaluation of yarn sway at the cooling part: The yarn sway at 2 cm below the cooling start position by the blower was visually evaluated and evaluated according to the following criteria.
〇 :単糸の糸揺れ幅 2 mm未満糸揺れに周期性無 :: Single thread yarn sway width less than 2 mm No periodicity in thread sway
△:単糸の糸揺れ幅 2 mm以上 4 mm未満糸揺れに周期性有 △: Single thread yarn swing width 2 mm or more and less than 4 mm
X:単糸の糸揺れ幅 4mm以上糸揺れに周期性有 X: Single thread yarn swing width 4 mm or more
糸斑測定評価:原糸を積極解舒 (送り出し速度 · 7.85ηι/πΰη)で送り出し 200%に 伸長させた状態で計測器工業株式会社製 Keisokki Evenness Tester Model KE 80Cにて糸斑を測定した。測定条件は、測定モード:イナ一トモード、試料速 度: 8m/min、測定電極の電極長: 18mm、電極幅 0.13mm、試料測定時間: 5min、マル チフィラメントのツイスター回転数設定: lOOOr.p.mで測定した。 Yarn spot measurement evaluation: Yarn spots were measured by Keisokki Evenness Tester Model KE 80C manufactured by Keisoku Kogyo Co., Ltd. in a state where the raw yarn was sent out at a positive unwinding (feeding speed · 7.85ηι / πΰη) and stretched to 200%. The measurement conditions are as follows: measurement mode: inert mode, sample speed: 8 m / min, electrode length of the measurement electrode: 18 mm, electrode width: 0.13 mm, sample measurement time: 5 min, twister rotation of the multifilament: lOOOr.pm Was measured.
試料は、各水準 n=24とし、 24本の U%(I)の平均値を求め下記の基準で評価し た。 For each sample, each level was set to n = 24, and the average value of 24 U% (I) was determined and evaluated according to the following criteria.
〇 : U%(I) 2 %未満 〇: U% (I) less than 2%
△: U%(I) 2 %以上 3 %未満 △: U% (I) 2% or more and less than 3%
X: U%(I) 3 %以上 X: U% (I) 3% or more
糸物性バラツキ評価:株式会社東洋ポールドウイン製 RTM-250テンシロンを 用いて測定する。初荷重として糸条繊度 (dtex.)に対し 1 / 1 1 1 0グラムを加え、 糸長 5 0 mm、引張速度 5 0 0 mm/ m i nの条件で 1試料に対し n = 5で測定 し、 破断強度、 破断伸度のそれぞれの平均値を求める。試料は、 各水準 n=24 と し破断強度、 破断伸度の Rを求め下記の基準で評価した。 〇 :破断強度の Rが 0.07cN/dtex.未満かつ、 破断伸度の Rが 20%未満 △:破断強度の が 0.07以上 0.14cN/dtex.未満又は、 破断伸度の尺が 20%以 上 30%未満 Evaluation of yarn physical property variation: Measure using RTM-250 Tensilon manufactured by Toyo Paul Douin Co., Ltd. As the initial load, 1/11 g was added to the yarn fineness (dtex.), And the measurement was performed with n = 5 for one sample under the conditions of a yarn length of 50 mm and a tensile speed of 500 mm / min. Calculate the average value of breaking strength and breaking elongation. For each sample, each level was set to n = 24, and the breaking strength and breaking elongation R were determined and evaluated according to the following criteria. 〇: R of rupture strength is less than 0.07 cN / dtex. And R of rupture elongation is less than 20% Δ: Rupture strength is 0.07 or more and less than 0.14 cN / dtex. Or rupture elongation is 20% or more Less than 30%
X:破断強度の Rが 0.14cN/dtex.以上又は、 破断伸度の Rが 40%以上 X: R of breaking strength is 0.14 cN / dtex. Or more, or R of breaking elongation is 40% or more.
編地評価:ベア編地等級標準サンプルを作成し株式会社小池製作所製一口編 機 MODEL TN-1 (釜径 3.5インチ針本数 350本)原糸を積極解舒 (送り出し速度 84m/min)で送り出し編立釜の回転数を 168r.p.mとし 2分間編立てる。 得られた ベア一口編地を標準編地判定用黒板に入れ所定の位置まで編地を伸ばす。 あらか じめ用意されているベア編地等級標準サンプルと編地サンプルとを比較し目視で ベア編地等級(1級極めて良い 、 2級良い、 3級普通、 4悪い、 5級汚い の 5段階評価)を判定した。 Knitted fabric evaluation: Make a standard sample of bare knitted fabric grade and send the raw yarn MODEL TN-1 (3.5 inch hook diameter, 350 needles) made by Koike Seisakusho with active unwinding (feeding speed 84m / min) Set the rotation speed of the knitting pot to 168r.pm and knit for 2 minutes. The obtained bare bite knitted fabric is put into a standard knitted fabric determination blackboard and the knitted fabric is stretched to a predetermined position. Compare the bare knitted fabric standard sample prepared in advance with the knitted fabric sample and visually check the bare knitted fabric grade (1st grade is extremely good, 2nd grade is good, 3rd grade is normal, 4 is bad, 5th is dirty) (Grading).
試料は、各水準 n=24 としベア編地等級の平均値と個々の編地の等級ランクに より下記の基準で評価した。 The samples were evaluated according to the following criteria based on the average value of the grade of bare knitted fabric and the grade rank of each knitted fabric with each level n = 24.
〇 :ベア平均編地等級 2.5級未満且つ 4級、 5級判定が無い。 :: Bear average knitted fabric grade Less than 2.5 grade and no grade 4 or 5 grade.
Δ:ベア平均編地等級 2.5級以上 3.5級未満且つ 5級判定が無い。 Δ: bare average knitted fabric grade 2.5 or more and less than 3.5 and no grade 5 judgment.
X:ベア平均編地等級 3.5以上 または 5級判定がある。 X: Bear average knitted fabric grade 3.5 or higher or grade 5 judgment.
(実施例 1 ) (Example 1)
熱可塑性ポリウレタン樹脂を紡糸温度 2 2 0 °Cで溶融紡糸し、 母材質 SUS630 W360XT80XH20mmに紡糸孔径 Φ 1.0、 24孔を 1列に直線配列した紡糸口金を より吐出させ整流された 0.3m/minの lway冷却風を該列に対して垂直に送風し て糸条を冷却した後ローラオイリングにより油剤を付着させ溶融スパンデックス 糸 (2 2 d t e x、 1フィラメント) を巻き取った。 卷取中の冷却部分での糸条 の揺れ、 得られた糸の糸物性、 糸斑測定、 及びベア編地評価をおこなった。 The thermoplastic polyurethane resin was melt spun at a spinning temperature of 220 ° C, and the base material, SUS630 W360XT80XH20mm, was spun through a spinneret with a spinning hole diameter of Φ1.0 and a linear array of 24 holes in a single row. After cooling the yarn by blowing a lway cooling air vertically to the row, an oil agent was applied by roller oiling to wind a molten spandex yarn (22 dtex, 1 filament). The swaying of the yarn at the cooling part during winding, the yarn physical properties of the obtained yarn, the measurement of yarn spots, and the evaluation of bare knitted fabric were performed.
(実施例 2 ) (Example 2)
熱可塑性ポリゥレ夕ン樹脂を紡糸温度 2 2 0 で溶融紡糸し、 母材質 SUS630 W360XT80XH20mmに紡糸孔径 Φ 1.0、 24孔を 1列で直線配列した紡糸口金よ り吐出させ、 整流された 0.3m/minの lway冷却風を該列に対して垂直に送風し て糸条を冷却し、 その後ローラオイリングにより油剤を付着させ溶融スパンデッ クス糸 (4 4 d t e x、 2フィラメント) を卷き取り、 同様の評価を実施した。 (実施例 3 ) The thermoplastic resin is melt spun at a spinning temperature of 220.The base material is SUS630 W360XT80XH20mm, and the spinning hole diameter is Φ1.0. The lway cooling air is blown vertically to the row to cool the yarn, and then the oil is applied by roller oiling to wind up the melted spandex yarn (44 dtex, 2 filaments). Carried out. (Example 3)
熱可塑性ポリウレタン樹脂を紡糸温度 2 2 0 °Cで溶融し、 母材質 SUS630 W360 X T80 X H20mmに紡糸孔径 φ 1.0 36孔を 1列で直線配列し、紡糸口金よ り吐出させ、 整流された 0.3m/minの lway冷却風を該列に対して垂直に送風し て糸条を冷却後ローラオイリングにより油剤を付着させ溶融スパンデックス糸 ( 6 6 d t e x、 3フィラメント) を巻き取り、 同様の評価を実施した。 The thermoplastic polyurethane resin was melted at a spinning temperature of 220 ° C, and the spinning hole diameter φ1.0 36 holes were linearly arranged in a single row on the base material SUS630 W360 X T80 X H20 mm, and discharged from the spinneret and straightened. A m / min lway cooling air was blown vertically to the row to cool the yarn, and then oil was applied by roller oiling to wind up a molten spandex yarn (66 dtex, 3 filaments), and the same evaluation was performed. did.
(比較例 1 ) (Comparative Example 1)
熱可塑性ポリウレタン測旨を紡糸温度 2 2 0 で溶融紡糸し、 母材質 SUS630 W360XT80XH20mm に紡糸孔径 φ 1.0 24孔を冷却風吹出し面と第 1列口金 孔と第 2列口金孔が垂直となり第 1列口金孔と第 2列口金孔間距離を 4mmとな る 2列で直線配列した紡糸口金より吐出させ整流された 0.3m/minの lway冷却 風で糸条を冷却後口一ラオイリングにより油剤を付着させ溶融スパンデックス糸 ( 2 2 d t e x, 1フィラメント) を巻き取り、 同様の評価を実施した。 Melt spinning of thermoplastic polyurethane at a spinning temperature of 220, and a base material of SUS630 W360XT80XH20mm with a spinning hole diameter of φ1.0 24 holes, the cooling air blowout surface, the first row hole and the second row hole are vertical, and the first row The distance between the spinneret and the second row spinneret is 4 mm.The yarn is discharged from the spinneret that is linearly arranged in two rows and cooled by a rectified 0.3 m / min lway cooling air. The melted spandex yarn (22 dtex, 1 filament) was wound and the same evaluation was performed.
(比較例 2 ) (Comparative Example 2)
熱可塑性ポリゥレ夕ン樹脂を紡糸温度 2 2 0 °Cで溶融紡糸し、 母材質 SUS630 W360 X T80 X H20mmに紡糸孔径 Φ 1.0、 24孔を冷却風吹出し面と第 1列口金孔 と第 2列口金孔が垂直となり第 1列口金孔と第 2列口金孔間距離を 10mm とな る.2列で直線配列した紡糸口金より吐出させ整流された 0.3m/minの lway冷却 風で糸条を冷却後ローラオイリングにより油剤を付着させ溶融スパンデックス糸 ( 2 2 d t e x、 1フィラメント) を巻き取り、 同様の評価を実施した。 Melt spinning of thermoplastic resin at a spinning temperature of 220 ° C, spinning hole diameter φ1.0, base hole of SUS630 W360 X T80 X H20mm, cooling hole blowing surface, first row of holes and second row The spinneret is vertical and the distance between the first-row spinneret and the second-row spinneret becomes 10 mm.The yarn is discharged from the linearly arranged spinneret in two rows and rectified by 0.3 m / min lway cooling wind. After cooling, an oil agent was applied by roller oiling, and a molten spandex yarn (22 dtex, 1 filament) was wound up, and the same evaluation was performed.
(比較例 3 ) (Comparative Example 3)
熱可塑性ポリゥレ夕ン翻旨を紡糸温度 2 2 0 で溶融紡糸し、 母材質 SUS630 W360 X T80 X H20mmに紡糸孔径 φ 1.0、 2 孔を第 1列口金孔と第 2列口金孔の 角度が 15° となり第 1列口金孔と第 2列口金孔間距離を 10mmとなる 2列で直 線配列した紡糸口金より吐出させ整流された 0.3m/minの lway冷却風で糸条を 冷却後口一ラオイリングにより油剤を付着させ溶融スパンデックス糸 (2 2 d t e x、 1フィラメント) を巻き取り、 同様の評価を実施した。 Melt spinning of thermoplastic resin at a spinning temperature of 220 and spinning of base material SUS630 W360 X T80 X H20mm with a spinning hole diameter of φ1.0, two holes with the angle between the first and second rows of holes 15 ° and the distance between the first and second rows of holes is 10 mm.The yarn is cooled by 0.3 m / min lway cooling air discharged from the spinnerets arranged in two rows and arranged in a straight line. The same evaluation was carried out by applying an oil agent by laoiling and winding a molten spandex yarn (22 dtex, 1 filament).
(比較例 4) (Comparative Example 4)
熱可塑性ポリウレタン樹脂を紡糸温虔 2 2 0 °Cで溶融紡糸し、 母材質 SUS630 W360XT80XH20mmに口金口径 d> 1.0、 24孔を第 1列口金孔と第 2列口金孔の 角度が 30° となり第 1列口金孔と第 2列口金孔間距離を 10mmとなる 2列で直 線配列した紡糸口金より吐出させ整流された 0.3m/minの lway冷却風で糸条を 冷却後口一ラオイリングにより油剤を付着させ溶融スパンデックス糸 (2 2 d t e x、 1フィラメント) を巻き取り、 同様の評価を実施した。 Melt spinning of thermoplastic polyurethane resin at 220 ° C, base material SUS630 W360XT80XH20mm with a hole diameter d> 1.0, 24 holes straight line in two rows with the angle between the first and second row holes being 30 ° and the distance between the first and second row holes being 10mm After cooling the yarn with 0.3m / min lway cooling air discharged from the arranged spinneret and rectifying it, oil is applied by a single-layer oiling to wind up a molten spandex yarn (2 2 dtex, 1 filament), and similar evaluation Was carried out.
実施例 1〜 3および比較例 1〜 4の評価結果を表 1に示す。 Table 1 shows the evaluation results of Examples 1 to 3 and Comparative Examples 1 to 4.
【表 1】 【table 1】
(比較例 5 ) (Comparative Example 5)
熱可塑性ポリウレタン樹脂を紡糸温度 2 2 0 °Cで溶融紡糸し、 母材質 SUS630 W360XT80XH20mmに口金口径 φ 1.0、 24孔を第 1列口金孔と第 2列口金孔の 角度が 60° となり第 1列紡糸孔と第 2列紡糸孔孔間距離を 10mmとなる 2列で 直線配列した紡糸口金より吐出させ整流された 0.3m/minの lway冷却風で糸条 を冷却後ローラオイリング装置によりオイリングした溶融スパンデックス糸 (2 2 d t e x、 1フィラメント) を巻き取り、 同様の評価を実施した。 Melt-spinning of thermoplastic polyurethane resin at a spinning temperature of 220 ° C, base material SUS630 W360XT80XH20mm, base diameter φ1.0, 24 holes, the angle between the first and second row holes is 60 °, the first line The distance between the spinning hole and the second-row spinning hole is 10 mm.The yarn is discharged from the two-row linearly arranged spinneret, cooled by the rectified 0.3 m / min lway cooling air, and then melted by a roller oiling device. The same evaluation was performed by winding a spandex yarn (22 dtex, 1 filament).
(比較例 6 ) (Comparative Example 6)
熱可塑性ポリウレタン樹脂を紡糸温度 2 2 0 °Cで溶融紡糸し、 母材質 SUS630 W360 X 80 X H20mm に紡糸孔径 φ 1.0 24孔を冷却風吹出し面と第 1列口金 孔と第 2列口金孔が垂直となり第 1列口金孔と第 2列口金孔間距離を 10mm と なる 2列で直線配列した紡糸口金より吐出させ整流された 0.3m/minの lway冷 却風で糸条を冷却後ローラオイリングにより油剤を付着させ溶融スパンデックス 糸 (4 4 d t e x、 2フィラメント) を巻き取り、 同様の評価を実施した。 , 比較例 5および 6の評価結果を表 2に示す。 The thermoplastic polyurethane resin is melt spun at a spinning temperature of 220 ° C, and the base material SUS630 W360 X 80 X H20 mm has a spinning hole diameter of φ1.0 24 holes.The cooling air blowing surface, the first row of holes and the second row of holes Roller oiling after cooling the yarn with 0.3m / min lway cooling air, which is discharged from the spinnerets arranged in two rows and arranged linearly in two rows, and the distance between the first and second rows of holes is 10mm The same evaluation was performed by applying an oil agent and winding a molten spandex yarn (44 dtex, 2 filaments). Table 2 shows the evaluation results of Comparative Examples 5 and 6.
【表 2】 [Table 2]
差替え用紙(規則 26) 糸揺れ X X Replacement form (Rule 26) Thread shaking XX
糸斑 X X X X
物性ハ'ラツキ X X Physical properties X X
編地評価 X X Knitted fabric evaluation X X
総合評価 X X Overall rating X X
上記の表 1及び表 2カゝら明らかなように、 上記第 1実施形態の紡糸口金によれ ば、 吐出されたポリマーを繊維ィ匕する際、 紡糸口金温度を均一にし、 かつ外乱の 影響を受易い冷却工程での糸条間の冷却差を解消することができ、 糸斑の少ない 原糸供給を安定的行うと共に、 中間加工工程での糸斑由来によるロスの低減、 及 び最終製品の品位向上、 収率向上が可能な原糸を提供することが出来る。 As is clear from Tables 1 and 2 above, according to the spinneret of the first embodiment, when the discharged polymer is subjected to fiber drawing, the spinneret temperature is made uniform and the influence of disturbance is reduced. Eliminates cooling differences between yarns in the easy-to-receive cooling process, stabilizes the supply of yarn with little yarn spots, reduces losses due to yarn spots in the intermediate processing step, and improves the quality of final products Thus, it is possible to provide a yarn capable of improving the yield.
本発明に係る紡糸口金の他の実施形態について、 以下に図 4を参照して説明す る。 Another embodiment of the spinneret according to the present invention will be described below with reference to FIG.
この紡糸口金 2 0は、 図 4に示すように、 ケース 2 1内に納められる。 紡糸口 金 2 0の上には、 濾過材 2 2が載っている。 紡糸口金 2 0は、 単一の紡糸孔 2 3 を紡糸口金 2 0の中心位置に有している。 紡糸口金 2 0は、 濾過材 2 2を通過し た溶融ポリマ一を紡糸孔 2 3へ案内するための複数の案内溝 2 4を有している。 複数の案内溝 2 4は、 紡糸孔 2 3を中心とする放射状に形成されている。 紡糸孔 2 3の流入側には、 テーパー孔部 2 5が形成されている。 The spinneret 20 is housed in a case 21 as shown in FIG. On the spinneret 20, a filter medium 22 is placed. The spinneret 20 has a single spinning hole 23 at the center of the spinneret 20. The spinneret 20 has a plurality of guide grooves 24 for guiding the molten polymer that has passed through the filter medium 22 to the spinning holes 23. The plurality of guide grooves 24 are formed radially around the spinning hole 23. A tapered hole portion 25 is formed on the inflow side of the spinning hole 23.
このような紡糸口金 2 0について性能を評価する試験を行ったので、 それにつ いて以下に説明する。 A test for evaluating the performance of such a spinneret 20 has been performed, and will be described below.
(実施例 4) (Example 4)
ポリブチレンアジべ一ト系ポリオールジフエ二ルメ夕ンジィソシァネー卜/ 1 4一ブ夕ンジオールからなるショァ A硬度 9 0のポリウレタン重合体を単軸押出 し機付き紡糸装置に供給して、 紡糸温度 2 2 0 °Cで濾過材を通じて下記の構造を 有する紡糸口金から押出し、 2 0デニールのモノフィラメントを得るため、 巻き 取り速度 5 0 0 m/分の条件下で連続運転をおこなった。 A polybutylene adsorbate-based polyol diphenyldiene succinate / 14 A polyurethane polymer having a Shore A hardness of 90 consisting of butanediol is supplied to a spinning device equipped with a single-screw extruder to obtain a spinning temperature of 2. The mixture was extruded from a spinneret having the following structure through a filter medium at 20 ° C., and a continuous operation was performed under a winding speed of 500 m / min to obtain a 20-denier monofilament.
紡糸口金構造:図 4に示すとおりのものである Spinneret structure: as shown in Figure 4
紡糸孔数: 1 Number of spinning holes: 1
紡糸孔上部のテーパ一角度: 3 0 ° Angle of taper above spinning hole: 30 °
紡糸孔上部導入部径: 2 . Ο πιπι 差替え用紙 (規則 26) 紡糸孔径: 0 . 2 8 ΙΉΠΙ Φ Diameter of spinning hole upper part: 2. Οπιπι Replacement paper (Rule 26) Spinning hole diameter: 0.28ΙΉΠΙΦ
紡糸孔長: 0 · 5 6 mm Spinning hole length: 0 · 56 mm
紡糸口金溝配置:放射状 (溝間角度 1 8。 ) Spinneret groove arrangement: radial (angle between grooves 18)
溝数: 2 0 Number of grooves: 20
溝幅: 0 . 5 mm Groove width: 0.5 mm
溝深さ: 0 . 5 mm Groove depth: 0.5 mm
濾過材-紡糸口金距離: 。. 5 mm Filter media-spinneret distance:. .5 mm
上記条件で紡糸を行つた時、紡糸開始当初の濾過材の背圧は 4MPaであったが、 7日後で背圧は 4. 7 MPaまでしか上昇せず、 この間吐出不良を起こすことはな かった。 3 0日間安定操業を行う事ができた。 3 0日使用後の濾過材はテーパー 孔部への陥没も確認されなかった。 When spinning was performed under the above conditions, the back pressure of the filter medium at the start of spinning was 4 MPa, but after 7 days, the back pressure only increased to 4.7 MPa, and no discharge failure occurred during this time. Was. The operation was stable for 30 days. The filter medium after 30 days of use did not show any depression in the tapered hole.
(比較例 7 ) (Comparative Example 7)
該濾過材通過後のポリマーを紡糸孔へ案内する溝を有さないこと以外は実施例 4と同様の紡糸口金を用い、 また紡糸条件も実施例 4と同様の条件で運転を行つ た。 A spinneret similar to that in Example 4 was used, except that there was no groove for guiding the polymer after passing through the filter medium to the spinning hole. The spinning conditions were the same as in Example 4.
上記紡糸を行った時、 紡糸開始当初の濾過材の背圧は 6 MP aであったが、 7 日後には 1 0 MP aにまで達し、 1 2日後には 1 5 MP aとなり吐出不良が発生 し始めたため濾過材を交換せざるを得ない状況となった。 1 2日後の濾過材はテ ーパ一孔部 2 5に陥没が確認された。 When the above spinning was performed, the back pressure of the filter medium at the beginning of the spinning was 6 MPa, but reached 10 MPa after 7 days, and 15 MPa after 12 days, resulting in poor discharge. The situation began to occur and the filter media had to be replaced. After 12 days, it was confirmed that the filter medium was depressed in the hole 25 of the taper.
(比較例 8 ) (Comparative Example 8)
該濾過材通過後のポリマーを紡糸孔へ案内する溝がなく濾過材と紡糸口金が接 触した状態で濾過材-紡糸口金距離が O nmiである以外は実施例 4と同様の紡糸 口金を用い、 また紡糸条件も実施例 4と同様の条件で運転を行った。 A spinneret similar to that of Example 4 was used except that there was no groove for guiding the polymer after passing through the filter medium to the spinning hole, and the distance between the filter medium and the spinneret was O nmi with the filter medium in contact with the spinneret. The spinning was performed under the same conditions as in Example 4.
上記紡糸を行った時、 紡糸開始当初の濾過材の背圧は 8 MP aであったが、 7 日後には 1 5 M P aにまで達し、 吐出不良が発生し始めたため濾過材を交換をせ ざるを得ない状況となった。 7日後の濾過材はテーパー孔部に陥没が確認された。 次に、 本発明に係る弾性繊維用オイリング装置の一実施形態について、 以下に 図 5〜図 9を参照して説明する。 When the above spinning was performed, the back pressure of the filter medium at the beginning of the spinning was 8 MPa, but after 7 days it reached 15 MPa, and the discharge medium began to occur. The situation was unavoidable. Seven days later, the filter medium was confirmed to be depressed in the tapered hole. Next, one embodiment of the oiling device for elastic fibers according to the present invention will be described below with reference to FIGS.
図 5及び図 6において、 3 1はオイリング装置、 3 2は紡糸紡口金パック、 3 3、 3 3 ' はゴデッドローラ、 Fはフリクションローラ、 Pは紙管を示し、 図 6 において、 3 4はギアポンプ、 3 5は押出機、 3 6は送風機をそれぞれ示す。 溶 融口金パック 3 2から紡糸された弾性繊維 Wは、 オイリング装置 3 1を通って、 ゴデッドローラ 3 3, 3 3 ' を経由し、 フリクション口一ラ Fを通じて紙管 Pに 巻き取られる。 5 and 6, 31 is an oiling device, 32 is a spinneret pack, 3 3, 3 3 ′ are Goded rollers, F is a friction roller, P is a paper tube, and in FIG. 6, 34 is a gear pump, 35 is an extruder, and 36 is a blower. The elastic fiber W spun from the melter pack 32 passes through the oiling device 31, passes through the Goded rollers 33, 33 ′, and is wound up on the paper tube P through the friction opening roller F.
オイリング装置 3 1は、弾性繊維 Wにオイルを付与するオイリング部材 3 8と、 弾性繊維 Wをオイリング部材 3 8に対して案内するガイド部材 3 9と、を有する。 オイリング部材 3 8とガイド部材 3 9とにより、弾性繊維 Wのガイドを構成する。 オイリング部材 3 8は、 図 7及び図 8に示すように、 弾性繊維 Wを案内する溝 部 4 0と、 溝部 4 0を通る弾性繊維 Wにオイルを付与するために溝部 4 0に形成 した開孔 4 1に通じるオイル供給孔 4 2とを有し、 溝部 4 0は、 図 7に仮想的に 設けた鉛直線 Hに対して接する頂点部 4 3と、 頂点部 4 3から鉛直線 Hに対して 後退する角度を有した上部斜面 4 4及ぴ 部斜面 4 5と、 を有するとともに、 頂 点部 4 3に近接する位置で最狭部 4 6を有している。 The oiling device 31 includes an oiling member 38 for applying oil to the elastic fiber W, and a guide member 39 for guiding the elastic fiber W to the oiling member 38. The oiling member 38 and the guide member 39 constitute a guide for the elastic fiber W. As shown in FIGS. 7 and 8, the oiling member 38 has a groove 40 for guiding the elastic fiber W, and an opening formed in the groove 40 for applying oil to the elastic fiber W passing through the groove 40. It has an oil supply hole 42 communicating with the hole 41, and the groove 40 has a vertex 43 that is in contact with a vertical line H virtually provided in FIG. 7, and a vertical line H from the vertex 43. An upper slope 44 and an upper slope 45 having an angle of receding with respect to each other, and a narrowest portion 46 near the apex 43.
頂点部 4 3は、 微小半径 (例えば 0 . l〜2 0 mm) を有する丸味を帯びたも のが好ましいが、 特に限定されるものではない。 弾性繊維 Wは、 この頂点部 4 3 においてのみ接触することが重要であり、 したがつて上部斜面 4 4及び下部斜面 4 5が頂点部 4 3から鉛直線 Hに対して後退する角度 α、 β (図 3参照) は限定 されるものではないが、 好ましい範囲として各々 1 5 ° 〜7 0 ° の角度である。 溝部 4 0にある開孔 4 1の位置は、 図 7に示すように、 頂点部 4 3から開孔 4 1までの最短距離 d Ηが 3 mm以上、 弾性繊維の走行方向の上方にあること、 か っ開孔位置が仮想鉛直線 Hに対して離間している最短距離 Lが 2 mm以上である ことが好ましい。 なお、 本発明の前記 「鉛直線」 の語は本発明のオイリング装置 を規定するためのものであり、現実の紡糸において弾性繊維は、上部斜面 4 4 (下 部斜面 4 5 ) と鉛直線の間 (α、 /3の中) に入ってもよい。 The vertex 43 is preferably rounded with a small radius (for example, 0.1 to 20 mm), but is not particularly limited. It is important that the elastic fiber W comes into contact only at the apex 43, and therefore the angles α, β at which the upper slope 44 and the lower slope 45 recede from the apex 43 to the vertical line H (See FIG. 3) is not limited, but each has an angle of preferably 15 ° to 70 ° as a preferable range. As shown in Fig. 7, the position of the opening 41 in the groove 40 must be such that the shortest distance dΗ from the apex 43 to the opening 41 is 3 mm or more and above the elastic fiber running direction. However, it is preferable that the shortest distance L at which the opening position is separated from the virtual vertical line H is 2 mm or more. The term "vertical line" of the present invention is used to define the oiling device of the present invention, and in actual spinning, the elastic fiber is formed by the upper slope 44 (lower slope 45) and the vertical line. You may enter between (α, / 3).
さらに、 開孔 4 1の最大径は、 溝部 4 0の幅が最小である値 (図 8の Ν) より も大きいことが好ましい。 溝部 4 0の形状としては図 7に示すように側断面が台 形状のものであり、 図 8に示すように正面視において頂点部 4 3の近傍にある最 狭部 4 6に向かって、 上方からある角度をもって V字状に狭くなり、 また下方に 向かってある角度をもって逆 V字状に広がる形状のものとすることができる。 溝 部 4 0の側壁は、対向して上部斜面、下部斜面と共に溝を形成するものであるが、 該側壁が明確に存在しない湾曲面形状のものでもよい。 Further, it is preferable that the maximum diameter of the opening 41 is larger than the value (Ν in FIG. 8) where the width of the groove 40 is minimum. As shown in FIG. 7, the groove 40 has a trapezoidal side cross section as shown in FIG. 7. As shown in FIG. 8, the groove 40 extends upward toward the narrowest portion 46 near the apex 43 in a front view. At a certain angle from the V-shape, It can be shaped to spread in an inverted V-shape at an angle toward it. The side wall of the groove 40 forms a groove with the upper slope and the lower slope facing each other, but may have a curved shape in which the side wall is not clearly present.
溝部 4 0の最狭部 4 6の幅 Nは 0 . 1〜1 . 5 mmであることが好ましい。 こ れは、 溝部 4 0の最狭部 4 6の幅 Nが 1 . 5 mmを超えると、 溝部 4 0内での糸 揺れを有効に防止することが困難となり、 オイル付着斑が生じ易くなるからであ る。 また、 溝部 4 0の頂点部 4 3までの深さ Dは、 3〜1 0 mmとすることが好 ましい。 なお、 開孔 4 1の最大径は、 溝部 4 0の最狭部 4 6での最小幅 Nよりも 0 . 2〜0 . 4mm大きいものであることが好ましい。 The width N of the narrowest part 46 of the groove part 40 is preferably 0.1 to 1.5 mm. This is because if the width N of the narrowest part 46 of the groove part 40 exceeds 1.5 mm, it becomes difficult to effectively prevent the yarn from swaying in the groove part 40, and oil adhesion spots easily occur. Because. Further, it is preferable that the depth D of the groove 40 up to the apex 43 is 3 to 10 mm. Preferably, the maximum diameter of the opening 41 is 0.2 to 0.4 mm larger than the minimum width N of the narrowest portion 46 of the groove 40.
上記構成を有するオイリング部材 3 8は、 紡出される弹性繊維を、 巻取られる までの間で、 位置の変動に対して溝によって固定し、 かつ走行方向 (弹性繊維の 鉛直線方向) での固定点での摩擦変動による不安定域への影響を著しく軽減し、 糸質を均質なものとする働きがある。 The oiling member 38 having the above structure fixes the spun fusible fiber by the groove against the change in position until it is wound up, and fixes it in the running direction (vertical direction of the 弹 fiber). The effect on the unstable region due to frictional fluctuation at the point is significantly reduced, and it has the function of making the yarn quality uniform.
ガイド部材 3 9は、例えば図 9に示すように櫛歯状のプレート 3 9 '、 3 9 ' を 弾性繊維の並列方向に沿って 2枚設置し、 該櫛歯の各歯間の隙間に弾性繊維を通 す構成とすることができる。 As the guide member 39, for example, as shown in FIG. 9, two comb-shaped plates 39 'and 39' are arranged along the direction in which the elastic fibers are arranged, and elastic members are provided in the gaps between the teeth of the comb teeth. It can be configured to pass fibers.
ガイド部材 3 9は、 オイリング部材 3 8の頂点部 4 3から下流側の弾性繊維が 頂点部 4 3からの仮想的に垂下した鉛直線 Hに対して 0 ° より大きく 3 ° 以下 の後退角度 ε (図 7参照)、 より好ましくは 2 ° 以下の後退角度 εを為すように 配置されることが必要であり、 この要件を満たす限り、 その形状等は限定されな い。 The guide member 39 has a receding angle ε of more than 0 ° and not more than 3 ° with respect to the virtually hung vertical line H from the vertex 43, where the elastic fiber downstream from the vertex 43 of the oiling member 38 is formed. (See FIG. 7), more preferably, it is necessary to arrange so as to have a receding angle ε of 2 ° or less, and the shape and the like are not limited as long as this requirement is satisfied.
オイリング部材 3 8の頂点部近傍及びガイド部材 3 9における表面粗度を 2〜 1 O Sとすることが好ましい。 これは表面粗度が 2 Sより小さいと実質的な接触 面積が大きくなり摩擦が大きくなり、 逆に表面粗度が大きすぎると表面張力のバ ラツキが大きくなつてオイルを保持する力に差が生じ易く、 表面粗度が 1 0 Sを 超えるとオイル付着量斑が生じ易くなる傾向があるからである。 It is preferable that the surface roughness of the vicinity of the apex of the oiling member 38 and the surface roughness of the guide member 39 be 2 to 1 OS. This is because if the surface roughness is smaller than 2 S, the actual contact area increases and the friction increases.On the other hand, if the surface roughness is too large, the surface tension fluctuates and the difference in the oil retention force increases. This is because when the surface roughness exceeds 10 S, the oil adhesion amount tends to be uneven.
さらに、 弾性繊維 Wは、 フィラメント数が 2以下であり、 トータル繊度が 8 8 以下のものが、 本発明に係るオイリング装置に適している。 なぜなら、 フィラメ ント数が 2を超えると、 フィラメント間の収束状態にバラツキが生じ、 本発明が 有効に作用し難いからであり、 トータル繊度が 8 8を超えると、 円周方向に油剤 が付着されていない部分が生じ易ぐ 斯かる部分がガイド部と接触すると局所的 に過度の摩擦抵抗を受けるだからである。 Further, the elastic fiber W having a filament number of 2 or less and a total fineness of 88 or less is suitable for the oiling apparatus according to the present invention. Because, when the number of filaments exceeds 2, the convergence state between filaments varies, and the present invention If the total fineness exceeds 88, a portion where no oil agent is attached is likely to occur in the circumferential direction.When such a portion comes into contact with the guide portion, excessive frictional resistance is locally generated. Because we receive.
上記のようなオイリング装置を備える溶融紡糸装置を用いた評価試験の結果を 表 3及び表 4に示す。 Tables 3 and 4 show the results of evaluation tests using a melt spinning device equipped with an oiling device as described above.
表 3は、 後退角度 εを変えて巻き取った糸の 2 0 0 %伸張時の走行テンション を測定した結果である。 表 4は、 後退角度 εを変えてチーズの巻き形状不良発生 率、 レ ゆる段付き発生率を計測した結果である。 走行テンションの測定試験で は、 弾性繊維供給速度を 1 5 . 7 m/分、 測定時間を 1分、 データ取り込み間隔 を 0. 2秒/回とした。 表 1 , 2において、 A〜Lは 1 2個のチーズ (弾性繊維 が巻取ローラにチーズ状に巻き取られたもの) に対応している。 Table 3 shows the results of measuring the running tension of the yarn wound at a different receding angle ε when stretching 200%. Table 4 shows the results of measuring the occurrence rate of defective winding shape of cheese and the occurrence rate of any step with changing the receding angle ε. In the running tension measurement test, the elastic fiber supply speed was 15.7 m / min, the measurement time was 1 minute, and the data acquisition interval was 0.2 seconds / time. In Tables 1 and 2, A to L correspond to 12 cheeses (elastic fibers wound on a winding roller in a cheese shape).
【表 3】 [Table 3]
ST200 平均値 ST200 average
(g) (g)
【表 4】 [Table 4]
段付き発生率 (%) Stepping rate (%)
表 3から、 後退角度 εが 3 ° までは殆どバラツキがないが、 4° 以上になると 後退角度 εが大きくなるにつれて走行テンションのバラツキが大きくなることが 分かる。 From Table 3, it can be seen that there is almost no variation until the retraction angle ε is up to 3 °, but when the retraction angle ε is larger than 4 °, the variation in running tension may increase. I understand.
また、 表 4から、 後退角度 εが 2 ° を超えたところから、 段付き (チーズ巻き 形状不良) が発生し、 後退角度 εが大きくなるに従って段付き発生率が大きくな つている。 表 4を見ると、 後退角度 εが 2 ° 以下であることが好ましいが、 実際 上の歩留まりとして、 後退角度が 3 ° 以下であれば操業上の許容可能な範囲であ る。 Also, from Table 4, when the receding angle ε exceeds 2 °, a step (cheese winding shape defect) occurs, and the stepping rate increases as the receding angle ε increases. According to Table 4, the receding angle ε is preferably 2 ° or less, but as a practical yield, if the receding angle is 3 ° or less, it is within the allowable range for operation.
上記評価試験の結果、 表 3、 表 4から明らかなように、 本発明に係るオイリン グ装置によれば、 ガイド部材によって後退角度 εを 0 ° より大きく 3 ° 以下とな るように設定することにより、 走行テンションのバラツキ、 段付き不良発生率を 抑えることができた。 その結果、 本発明に係るオイリング装置は、 紡糸される弾 性繊維とオイルを付与するガイドとの接触を確保してオイルの供給を確実に行う とともに、 接触による摩擦力が過大にならないようにして、 弾性繊維の品質維持 を図ることができる。 As is clear from Tables 3 and 4, as a result of the evaluation test, according to the oiling device of the present invention, the receding angle ε is set to be greater than 0 ° and 3 ° or less by the guide member. As a result, it was possible to reduce the variation in running tension and the occurrence rate of stepped defects. As a result, the oiling device according to the present invention ensures the supply of oil by ensuring the contact between the elastic fiber to be spun and the guide for applying oil, and prevents the frictional force due to the contact from becoming excessive. Thus, the quality of the elastic fiber can be maintained.
次に、 本発明に係る弾性繊維の製造装置について図 2及び図 1 0を参照しつつ 説明する。 Next, an apparatus for producing an elastic fiber according to the present invention will be described with reference to FIG. 2 and FIG.
本実施形態では、 ポリウレタン弾性繊維を製造するための溶融紡糸装置につい て説明する。 In the present embodiment, a melt spinning apparatus for producing a polyurethane elastic fiber will be described.
溶融紡糸装置 4は、 図 2に示したように、 弾性繊維 Wが紡出される紡糸口金 3 が巻取口一ラ 1 2の軸方向と略平行な方向に延びるように配置されており、 紡糸 口金 3の長手方向に沿つて、 弾性繊維 Wを吐出する紡糸孔 2が等間隔に一列に配 置されていることに意義がある。 As shown in FIG. 2, the melt spinning device 4 is arranged so that the spinneret 3 from which the elastic fiber W is spun extends in a direction substantially parallel to the axial direction of the winding port 1 1 2. It is significant that the spinning holes 2 for discharging the elastic fibers W are arranged in a line at equal intervals along the longitudinal direction of the base 3.
紡糸口金 3には、 ポリマーを溶融し紡糸口金 3へと押し出す押出機 5がギアポ ンプ 6を介して連結されている。 紡糸口金 3のほぼ真下には、 弾性繊維 Wを紡糸 孔 2の配列方向と平行に配列し、 糸道のぶれを規制する複数のガイド部材 5 9が 配設されている。 図 1 0に示すように、 各ガイド部材 5 9は、 支持部材 5 1上に おいて紡糸孔 2よりも広い間隔で紡糸口金 3の長手方向と平行に配置されており、 これにより各弾性繊維 Wは紡糸口金 3の長手方向に広がりながら巻き取られるよ うになつている。 ただし、 ガイド部材 5 9の間隔は、 各弾性繊維 Wの鉛直線に対 する傾斜角 λの最大値と最小値との差が 1 . 5 ° 以下となるようにされている。 各ガイド部材 5 9には、 弾性繊維 Wと係合する溝部 5 3が形成されており、 こ の溝部 5 3において弾性繊維 Wが接触する部分にはオイルを吐出するノズル 5 5 が形成されている。 各ノズル 5 5には、 図 2に示すように、 ギアポンプ 5 7を介 してオイルタンク 5 9からオイルが供給されている。 また、 各ノズル 5 5は、 弹 性繊維 Wを傾斜させるためのガイド部材 5 9の押圧方向から、 弾性繊維 Wに対し てオイルを供給するようになっているが、その理由は次の通りである。すなわち、 各弾性繊維 Wはガイド部材 5 9によって下方へ広がるように傾斜されるため、 支 持部材 5 1の中心側へ戻ろうとする方向へ張力が作用し、 この方向におけるガイ ド部材 5 9との摩擦力が大きくなる。 そのため、 上記のように、 弾性繊維 Wに対 するガイド部材 5 9の押圧方向からオイルを吐出することで、 ガイド部材 5 9と の摩擦低減効果を増大することができる。 なお、 本実施形態では、 ノズル 5 5、 ギアポンプ 5 7及びオイルタンク 5 9により本発明のオイリング装置を構成して いる。 An extruder 5 that melts and extrudes the polymer to the spinneret 3 is connected to the spinneret 3 via a gear pump 6. Almost immediately below the spinneret 3, a plurality of guide members 59 for arranging the elastic fibers W in parallel with the direction in which the spinning holes 2 are arranged and for regulating the deviation of the yarn path are provided. As shown in FIG. 10, each guide member 59 is arranged on the support member 51 at a wider interval than the spinning hole 2 and in parallel with the longitudinal direction of the spinneret 3. W is wound up while spreading in the longitudinal direction of the spinneret 3. However, the interval between the guide members 59 is such that the difference between the maximum value and the minimum value of the inclination angle λ of each elastic fiber W with respect to the vertical line is 1.5 ° or less. Each guide member 59 has a groove 53 for engaging with the elastic fiber W, and a nozzle 55 for discharging oil is formed in a portion of the groove 53 where the elastic fiber W contacts. I have. As shown in FIG. 2, oil is supplied to each nozzle 55 from an oil tank 59 via a gear pump 57. Further, each nozzle 55 supplies oil to the elastic fiber W from the pressing direction of the guide member 59 for inclining the elastic fiber W, for the following reason. is there. That is, since each elastic fiber W is inclined so as to spread downward by the guide member 59, a tension acts in a direction to return to the center side of the support member 51, and the guide member 59 in this direction is acted on. Frictional force increases. Therefore, as described above, by discharging oil from the pressing direction of the guide member 59 against the elastic fiber W, the effect of reducing friction with the guide member 59 can be increased. In the present embodiment, the nozzle 55, the gear pump 57, and the oil tank 59 constitute the oiling device of the present invention.
図 2に示すように、 紡糸口金 3とガイド部材 5 9との間には、 送風機 7が配設 されており、 弾性繊維 Wの配列方向と直交する方向から、 弹性繊維 Wに対して冷 風を吹き付ける。 ガイド部材 5 9の下方には、 2つのゴデットロ一ラ 9, 1 0、 及び巻取ローラ 1 2が配設されている。 これらは、 紡糸口金 3の長手方向と平行 に延びるように配設されている。 なお、 ロール 6 0への繊維の巻き取りは、 図示 を省略するトラバースガイドが繊維をガイドしつつロール 6 0の軸方向へ往復移 動することで行われる。 As shown in FIG. 2, a blower 7 is provided between the spinneret 3 and the guide member 59, and a cool air is applied to the elastic fiber W from a direction orthogonal to the arrangement direction of the elastic fibers W. Spray. Below the guide member 59, two godet rollers 9, 10 and a winding roller 12 are provided. These are arranged so as to extend in parallel with the longitudinal direction of the spinneret 3. The winding of the fiber onto the roll 60 is performed by a traverse guide (not shown) reciprocatingly moving in the axial direction of the roll 60 while guiding the fiber.
次に、 上記のように構成された紡糸装置による弾性繊維の製造方法について説 明する。 押出機 5により溶融されたポリマーは、 ギアポンプ 6により供給量を調 整されながら紡糸口金 3へと押し出され、 弾性繊維 Wが各紡糸孔 2から下向きに 紡出される。 各弾性繊維 Wは、 間隔を若干広げながら下向きに延び、 ガイド部材 5 9によりオイルが付与された後、 紡糸孔 2の配列方向と同じ向きに配列された 状態で、 2つのゴデットロ一ラ 9 , 1 0に巻回される。 そして、 ゴデットローラ 9 , 1 0により張力を調整された後、 巻取ローラ 1 2へ送り出され、 各ロール 6 0に巻き取られる。 Next, a method for producing an elastic fiber using the spinning apparatus configured as described above will be described. The polymer melted by the extruder 5 is extruded to the spinneret 3 while adjusting the supply amount by the gear pump 6, and the elastic fiber W is spun downward from each spinning hole 2. Each elastic fiber W extends downward while slightly widening the interval, and after the oil is applied by the guide member 59, the two godet rollers 9,, are arranged in the same direction as the arrangement direction of the spinning holes 2. Wound to 10 Then, after the tension is adjusted by the godet rollers 9 and 10, it is sent out to the take-up roller 12 and wound up by each roll 60.
以上のように、 本実施形態によれば、 紡糸口金 3の紡糸孔 2の配列方向が、 ゴ デットロ一ラ 9, 1 0及び巻取ローラ 1 2の軸方向と略平行となっているため、 弾性繊維 Wが大きく捻られることなく、 紡糸孔 2と同じ配列のままで巻取ローラ 1 2に巻き取られる。 したがって、 従来のように弾性繊維が捻りを受け、 弾性繊 維に作用する摩擦力及び糸道長が相違することによる弾性繊維間の張力のばらつ きを低減することができ、 弾性繊維間の物性の相違を低減することができる。 そ の結果、 同一の装置における異なる位置の口一ルを使用しても、 布帛に縞模様等 が生ずるのを防止することができる等、 高い品質の製品を提供することが可能と なる。 As described above, according to the present embodiment, the arrangement direction of the spinning holes 2 of the spinneret 3 is Since they are substantially parallel to the axial directions of the dead rollers 9, 10 and the take-up roller 12, the elastic fiber W is not twisted greatly and the take-up roller 12 remains in the same arrangement as the spinning hole 2. It is wound up. Therefore, it is possible to reduce the variation in the tension between the elastic fibers due to the difference in the frictional force acting on the elastic fibers and the yarn path length as in the past, and the physical properties between the elastic fibers. Can be reduced. As a result, it is possible to provide high-quality products, for example, by preventing the occurrence of stripes and the like in the fabric even when using different positions of the mouth in the same device.
また、 図 1 0に示すように、 ガイド部材 5 9による弾性繊維間の傾斜角 λの最 大値と最小値との差が 1 . 5 ° 以下にされているため、 弾性繊維間において弹性 繊維 Wとガイド部材 5 9との間に生ずる摩擦力の差を低減することができる。 こ れにより、 弾性繊維間の張力の差をさらに低減することができ、 ロールの物性の 均一化を図ることができる。 Further, as shown in FIG. 10, the difference between the maximum value and the minimum value of the inclination angle λ between the elastic fibers by the guide member 59 is set to 1.5 ° or less, so that the elastic fibers The difference in frictional force generated between W and the guide member 59 can be reduced. Thereby, the difference in tension between the elastic fibers can be further reduced, and the physical properties of the roll can be made uniform.
上記実施形態では、 ガイド部材 5 9においてオイリングしているが、 オイリン グ装置をガイド部材 5 9から分離することもできる。 オイリング装置としては、 例えば、 表面にオイルが塗布されたロールに弾性繊維を接触させるタイプのもの を使用することができる。 但し、 ガイド部材 5 9と接触する前、 つまり紡糸孔 2 からガイド部材 5 9に至る箇所でオイリングされるようにすることが必要である。 こうすることより、弾性繊維がオイリングされていない摩擦係数の大きい状態で、 ガイド部材 5 9と接触するのを防止することができ、 弾性繊維がガイド部材に引 つ掛かったり、 傷んだりするのを防止することができる。 In the above embodiment, the oiling is performed at the guide member 59, but the oiling device can be separated from the guide member 59. As the oiling device, for example, a device in which an elastic fiber is brought into contact with a roll having a surface coated with oil can be used. However, it is necessary that the oil be oiled before coming into contact with the guide member 59, that is, at a position from the spinning hole 2 to the guide member 59. By doing so, it is possible to prevent the elastic fiber from being in contact with the guide member 59 in a state where the elastic fiber is not oiled and the friction coefficient is large, and it is possible to prevent the elastic fiber from being caught or damaged by the guide member. Can be prevented.
また、ガイド部材は、上記のように各弾性繊維に対して 1個ずつ設ける以外に、 例えば、 支持部材に複数の溝を形成し、 各溝で弾性繊維をガイドするように構成 する等、 糸道のずれを規制できるように構成されていればよい。 In addition to providing one guide member for each elastic fiber as described above, for example, a thread may be formed by forming a plurality of grooves in the support member and guiding the elastic fibers in each groove. What is necessary is just to be comprised so that road deviation can be regulated.
上記実施形態では、 ポリウレ夕ン弾性繊維を溶融紡出により製造する場合に適 用しているが、 他の方法、 つまり乾式紡出法、 湿式紡出法により製造する場合に 適用することも可能である。 In the above embodiment, the present invention is applied to the case where the polyurethane elastic fiber is produced by melt spinning, but can also be applied to other methods, that is, the case of producing by a dry spinning method or a wet spinning method. It is.
また、 上記のようなポリゥレタン弾性繊維以外の他の弾性繊維に適用できるこ ともできる。 以下、 上記弾性繊維製造装置に関する本発明の実施例と比較例を示す。 実施例 5では、 図 2及び図 1 0に示す装置を使用し、 比較例 9では、 図 1 1及び図 1 2 に示す装置を使用する。 Further, the present invention can be applied to other elastic fibers other than the above-mentioned polyurethane elastic fibers. Hereinafter, examples of the present invention and comparative examples related to the above-mentioned elastic fiber manufacturing apparatus will be described. In Example 5, the device shown in FIGS. 2 and 10 is used, and in Comparative Example 9, the device shown in FIGS. 11 and 12 is used.
図 1 1及び図 1 2に示す紡糸装置 8 1は、 長手方向に複数の紡糸孔 2 一列に 形成された紡糸口金 3、 紡糸口金 3の下方に弾性繊維 Wをガイドするとともにォ ィルリングするオイリング装置 8、 紡糸口金 3とオイリング装置 8との間に配置 された送風機 7、 ゴデットローラ 6 3, 6 5、 及び弾性繊維 Wをロール 6 7に卷 き取る巻取ローラ 6 9が配設されている点は、 図 2の装置と同様である。 しかし ながら、オイリング装置 8の下方には、弾性繊維 Wを案内するガイドリング 8 2、 ゴデットローラ 9, 1 0、 巻取ローラ 1 2が配設されているが、 これらはスぺ一 スの有効利用のため、 その軸方向が紡糸口金 3の長手方向と 9 0 ° の角度をなす ように酉己設されている点が、 図 2に示した装置と相違する。 The spinning device 81 shown in FIGS. 11 and 12 includes a spinneret 3 formed in a row in a plurality of spinning holes 2 in a longitudinal direction, and an oiling device that guides the elastic fiber W and performs a rolling operation below the spinneret 3. 8, a blower 7 disposed between the spinneret 3 and the oiling device 8, godet rollers 63, 65, and a winding roller 69 for winding the elastic fiber W around the roll 67. Is similar to the device of FIG. However, below the oiling device 8, a guide ring 82 for guiding the elastic fiber W, godet rollers 9, 10 and a take-up roller 12 are provided, but these are used effectively for space. For this reason, the device shown in FIG. 2 differs from the device shown in FIG. 2 in that the axial direction is set at 90 ° with the longitudinal direction of the spinneret 3.
上記のように構成された製造装置 8 1では、 次のようにポリウレタン弾性繊維 を製造する。 すなわち、 溶融されたポリマ一が図示を省略する押出機から紡糸口 金 3へと押し出され、各紡糸孔 2からほぼ鉛直下向きに弾性繊維 Wが紡出される。 各弾性繊維 Wは、 送風機 7により冷風が吹き付けられて冷却固化され、 オイリン グ装置 8によりオイルが付与された後、 ガイドリング 8 2により弾性繊維 Wの配 列方向が 9 0 ° 捻られた状態とされる。 こうして、 配列方向が変換された弹性繊 維 Wは 2つのゴデットロ一ラ 9 , 1 0を介して張力を調整された後、 巻取ローラ 1 2へ送り出され、 各ロール 6 0に巻き取られる。 The manufacturing apparatus 81 configured as described above manufactures polyurethane elastic fibers as follows. That is, the melted polymer is extruded from an extruder (not shown) to the spinneret 3, and the elastic fibers W are spun substantially vertically downward from the spinning holes 2. Each elastic fiber W is cooled and solidified by blowing a cool air by a blower 7, oil is applied by an oiling device 8, and then the arrangement direction of the elastic fiber W is twisted 90 ° by a guide ring 82. It is said. In this way, the tensile strength of the conductive fiber W whose orientation has been changed is adjusted via the two godet rollers 9 and 10, then sent out to the take-up roller 12, and taken up by each roll 60.
上記の実施例 5及び比較例 9において、 紡糸孔径 0 . 2 8 mm, 紡出速度 5 5 O m/m i n、 樹脂溶融温度 2 0 0 °Cとし、 1 2個のロールに弾性繊維を巻き取 つている。 In Example 5 and Comparative Example 9 described above, the spinning hole diameter was 0.28 mm, the spinning speed was 55 Om / min, the resin melting temperature was 200 ° C, and the elastic fiber was wound around 12 rolls. I'm wearing
表 5は、 実施例 5及び比較例 9におけるポリゥレ夕ン弾性繊維の応力 S T値を 示している。 応力 S T値とは、 上記のように卷き取った弾性繊維を 1 5 . 7 m/ m i nで供給したときの 2 0 0 %の伸張時の走行テンションである。 Table 5 shows the stress ST values of the polyurethane elastic fibers in Example 5 and Comparative Example 9. The stress ST value is a running tension at the time of stretching of 200% when the elastic fiber wound as described above is supplied at 15.7 m / min.
【表 5】 [Table 5]
上記表 5に示すように、 比較例 9では、 平均値が高いことから全体的に弹性繊 維の応力 S Τ値が高く、 さらに最大値と最小値との差が大きいことから弾性繊維 間のばらつきが大きい。 これに対して、 実施例 5では、 弾性繊維が大きく弓 Iつ張 られることがないため、 全体的に応力 S T値も低く、 しかも比較例 9に比べばら つきも非常に小さい。 以上より、 本発明に係る断線繊維の製造装置によれば、 従 来に比べ均一化した弾性繊維を提供できることが明らかである。 As shown in Table 5 above, in Comparative Example 9, since the average value was high, the stress S Τ value of the fibrous fiber was high overall, and the difference between the maximum value and the minimum value was large. Large variation. On the other hand, in Example 5, since the elastic fiber was not stretched so much that the bow was stretched, the stress ST value was low as a whole, and the dispersion was very small as compared with Comparative Example 9. From the above, it is apparent that the apparatus for producing broken fibers according to the present invention can provide elastic fibers that are more uniform than before.
以上の説明から明らかなように、 本発明に係る弾性繊維の製造装置によれば、 弾性繊維が紡出される紡糸孔の配列方向が、 巻取ローラの軸方向と略平行となつ ているため、 弾性繊維が大きく捻られることなく、 紡糸孔と同じ配列のままで巻 取ローラに巻き取ることができる。 したがって、 従来のように弾性繊維に作用す る摩擦力及び糸道長が相違することによる弾性繊維間の張力のばらつきを低減す ることができ、 弹性繊維間の物性の相違を低減することができる。 その結果、 同 一の製造装置により巻き取られたロールを使用しても、 布帛に縞模様等が生ずる のを防止することができる等、 高い品質の製品を提供することが可能となる。 また、 ガイド部材によって、 弾性繊維の鉛直線に対する傾斜角の最大値と最小 値との差が 1 . 5 ° 以下にされているため、 弾性繊維間において弾性繊維とガイ ド部材との間に生ずる摩擦力の差を低減することができる。 これにより、 弾性繊 維間の張力の差をさらに低減することができ、 ロールの物性の均一化を図ること ができる。 As apparent from the above description, according to the elastic fiber manufacturing apparatus according to the present invention, the arrangement direction of the spinning holes from which the elastic fibers are spun is substantially parallel to the axial direction of the winding roller. The elastic fiber can be wound around the winding roller without being twisted greatly, with the same arrangement as the spinning hole. Therefore, it is possible to reduce the variation in the tension between the elastic fibers due to the difference in the frictional force acting on the elastic fibers and the yarn path length as in the related art, and to reduce the difference in the physical properties between the elastic fibers. . As a result, even if a roll wound by the same manufacturing apparatus is used, it is possible to provide a high-quality product, for example, it is possible to prevent a stripe pattern or the like from being generated on the fabric. In addition, since the difference between the maximum value and the minimum value of the inclination angle of the elastic fiber with respect to the vertical line is set to 1.5 ° or less by the guide member, the difference between the elastic fiber and the guide member is generated between the elastic fibers. The difference in frictional force can be reduced. As a result, the difference in tension between the elastic fibers can be further reduced, and the physical properties of the roll can be made uniform.
また、 弾性繊維を傾斜させるためのガイド部材の押圧方向から、 弾性繊維に対 して油剤が供給されるため、 次のような効果を得ることができる。 すなわち、 各 弾性繊維はガイド部材によってその糸道が傾斜されているため、 もとの糸道へ戻 ろうとする方向へ張力が作用し、 この方向におけるガイド部材との摩擦力が大き くなる。 そのため、 上記のように弾性繊維に対してガイド部材の押圧方向から油 剤を供給することで、 ガイド部材との摩擦低減効果を増大することができる。 Further, since the oil agent is supplied to the elastic fibers from the pressing direction of the guide member for inclining the elastic fibers, the following effects can be obtained. That is, since the yarn path of each elastic fiber is inclined by the guide member, a tension acts in a direction to return to the original yarn path, and the frictional force with the guide member in this direction increases. Therefore, by supplying the oil agent to the elastic fiber from the pressing direction of the guide member as described above, the effect of reducing friction with the guide member can be increased.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU2002349612A AU2002349612A1 (en) | 2001-12-27 | 2002-11-29 | Spinneret, oiling device, production device and production method for synthetic fibers |
Applications Claiming Priority (8)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2001-397133 | 2001-12-27 | ||
| JP2001397133A JP3888436B2 (en) | 2001-12-27 | 2001-12-27 | Elastic fiber manufacturing apparatus and manufacturing method |
| JP2001-399245 | 2001-12-28 | ||
| JP2001399245A JP2003201619A (en) | 2001-12-28 | 2001-12-28 | Apparatus for applying finishing agent for elastic fiber |
| JP2002057712A JP2003253520A (en) | 2002-03-04 | 2002-03-04 | Spinneret |
| JP2002-57712 | 2002-03-04 | ||
| JP2002-57713 | 2002-03-04 | ||
| JP2002057713A JP2003253521A (en) | 2002-03-04 | 2002-03-04 | Spinneret and method for producing synthetic fiber using the same |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2003060204A1 true WO2003060204A1 (en) | 2003-07-24 |
Family
ID=27482752
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2002/012475 Ceased WO2003060204A1 (en) | 2001-12-27 | 2002-11-29 | Spinneret, oiling device, production device and production method for synthetic fibers |
Country Status (5)
| Country | Link |
|---|---|
| CN (1) | CN1324172C (en) |
| AU (1) | AU2002349612A1 (en) |
| ES (1) | ES2267369B2 (en) |
| TW (1) | TW200301324A (en) |
| WO (1) | WO2003060204A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2013110633A1 (en) * | 2012-01-24 | 2013-08-01 | Oerlikon Textile Gmbh & Co. Kg | Device for wetting multiple filaments |
| EP3865444A1 (en) * | 2020-02-12 | 2021-08-18 | TMT Machinery, Inc. | Oil applying guide and spun yarn take-up machine |
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| JP5448901B2 (en) * | 2010-02-15 | 2014-03-19 | Tmtマシナリー株式会社 | Oil diffusion device and spinning winder |
| CN102926002A (en) * | 2011-08-11 | 2013-02-13 | 苏州一丞咨询服务有限公司 | Oiling device for fine-denier spinning |
| CN103305938A (en) * | 2013-06-25 | 2013-09-18 | 苏州锦凯纺织有限公司 | Novel oiling equipment for pre-oriented yarn |
| CN104313815B (en) * | 2014-11-07 | 2016-07-27 | 浙江尤夫高新纤维股份有限公司 | Polyester industrial yarn functional aid multiple tracks oil nozzle oiling device |
| CN104976877B (en) * | 2015-07-10 | 2017-03-08 | 广东溢达纺织有限公司 | Contaminate drying frame |
| JP7186006B2 (en) * | 2018-02-05 | 2022-12-08 | Tmtマシナリー株式会社 | Lubrication guide and spinning take-up device |
| CN108265340A (en) * | 2018-03-06 | 2018-07-10 | 杨晓波 | Nano-fiber manufacturing apparatus |
| CN108823664A (en) * | 2018-09-29 | 2018-11-16 | 安徽和邦纺织科技有限公司 | A kind of use for laboratory spinning equipment |
| CN109097845A (en) * | 2018-11-12 | 2018-12-28 | 长兴盛纺织有限公司 | A kind of transmission traction device of chemical fiber wire |
| DE102019001484A1 (en) * | 2019-03-02 | 2020-09-03 | Oerlikon Textile Gmbh & Co. Kg | Preparation thread guide |
| CN113252225A (en) * | 2021-04-13 | 2021-08-13 | 武汉纺织大学 | Bundling tension detection system |
| CN117488418A (en) * | 2023-11-13 | 2024-02-02 | 桐乡市中维化纤有限公司 | Polyester filament yarn production spinning device |
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- 2002-11-29 ES ES200450038A patent/ES2267369B2/en not_active Expired - Fee Related
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| EP3865444A1 (en) * | 2020-02-12 | 2021-08-18 | TMT Machinery, Inc. | Oil applying guide and spun yarn take-up machine |
| JP2021127532A (en) * | 2020-02-12 | 2021-09-02 | Tmtマシナリー株式会社 | Oil agent imparting guide and spinning take-up machine |
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| JP7475004B2 (en) | 2020-02-12 | 2024-04-26 | Tmtマシナリー株式会社 | Oil application guide and spinning take-off machine |
Also Published As
| Publication number | Publication date |
|---|---|
| TW200301324A (en) | 2003-07-01 |
| CN1608149A (en) | 2005-04-20 |
| CN1324172C (en) | 2007-07-04 |
| ES2267369B2 (en) | 2007-11-16 |
| AU2002349612A1 (en) | 2003-07-30 |
| ES2267369A1 (en) | 2007-03-01 |
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