WO2003055586A1 - A method and apparatus for optimizing the gas-solid phase catalytic reaction - Google Patents
A method and apparatus for optimizing the gas-solid phase catalytic reaction Download PDFInfo
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- WO2003055586A1 WO2003055586A1 PCT/CN2002/000936 CN0200936W WO03055586A1 WO 2003055586 A1 WO2003055586 A1 WO 2003055586A1 CN 0200936 W CN0200936 W CN 0200936W WO 03055586 A1 WO03055586 A1 WO 03055586A1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/0285—Heating or cooling the reactor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/0242—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid flow within the bed being predominantly vertical
- B01J8/025—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid flow within the bed being predominantly vertical in a cylindrical shaped bed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J8/00—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes
- B01J8/02—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds
- B01J8/0242—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid flow within the bed being predominantly vertical
- B01J8/0257—Chemical or physical processes in general, conducted in the presence of fluids and solid particles; Apparatus for such processes with stationary particles, e.g. in fixed beds the fluid flow within the bed being predominantly vertical in a cylindrical annular shaped bed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00115—Controlling the temperature by indirect heat exchange with heat exchange elements inside the bed of solid particles
- B01J2208/00132—Tubes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/00106—Controlling the temperature by indirect heat exchange
- B01J2208/00115—Controlling the temperature by indirect heat exchange with heat exchange elements inside the bed of solid particles
- B01J2208/00141—Coils
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2208/00—Processes carried out in the presence of solid particles; Reactors therefor
- B01J2208/00008—Controlling the process
- B01J2208/00017—Controlling the temperature
- B01J2208/0053—Controlling multiple zones along the direction of flow, e.g. pre-heating and after-cooling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J2219/00—Chemical, physical or physico-chemical processes in general; Their relevant apparatus
- B01J2219/00002—Chemical plants
- B01J2219/00004—Scale aspects
- B01J2219/00006—Large-scale industrial plants
Definitions
- the invention is a gas-solid phase catalytic reaction method and equipment, which is used for fluid catalytic reaction and heat transfer process, belongs to the field of chemical engineering, is particularly suitable for methanol synthesis reaction process, and can also be used for methyl ether, methylamine, ammonia, methane, Chemical processes such as carbon monoxide transformation. Background of the invention
- Another type of tubular reactor of the German company Lurgi for methanol synthesis has a plurality of round tubes between the upper and lower tube plates in a pressurized shell.
- the tubes contain a catalyst, and the raw material gas enters and distributes from the upper air inlet.
- methanol was synthesized in a catalyst layer inside the tube, and water was introduced into the sides between the tubes.
- the reaction tube is continuously transferred by boiling water outside the tube to generate steam from the side tube and the reaction gas from the bottom outlet tube to the tower.
- the temperature difference of the tower is small, but the catalyst loading factor is small and the investment is large.
- the structure of the SPC reactor disclosed by Japanese Mitsubishi Company, such as USP4767791 is to change the tubes in the shell-and-tube reactor into concentric sleeves, and the catalyst is installed between the inner and outer tubes. Heat exchange to reduce the reaction temperature at the end of the catalyst layer and increase the synthesis rate, but the structure is more complicated.
- the task of the present invention is to provide a reactor with reasonable temperature distribution of catalyst layer, high catalyst activity, simple and reliable structure, and good operation performance based on the characteristics of gas-solid phase catalytic exothermic reversible reaction and overcoming the characteristics of the prior art. Meet the best response method. Summary of the invention
- the present invention mainly achieves the objective through the following improved methods, that is, the gas-solid phase exothermic catalytic reaction is firstly carried out by self-heating reaction, that is, the raw material gas entering the tower is used to absorb the reaction heat in the catalyst layer outside the tube in the cold pipe, and at the same time the incoming gas reaches the reaction Temperature, and then enter the catalyst layer for reaction. Then it enters the external cooling reactor and uses a coolant (such as water) to indirectly exchange heat to absorb the reaction heat and generate steam.
- a coolant such as water
- the gas-solid phase catalytic reaction method and equipment of the present invention mainly include a gas-solid phase confirmation method.
- the exothermic catalytic reactor 1 is composed of two types of continuous heat exchange reactors: self-heating type 1A and external-cooling type 1B.
- the self-heating type reactor 1A is composed of a pressure-containing shell P and a gas exchange pipe which can flow up and down.
- the cold tube bladder Cb composed of the heat pipe and the catalyst K are formed.
- the heat exchange tube has ports, and the inside and outside of the tube communicate with each other.
- the external cooling reactor 1B is composed of a pressure-containing shell P, a heat exchange tube group Cd, and a catalyst K. Connected, the reactor 1, heat recoverer 2, gas-to-gas heat exchanger 3, reaction product cooling condenser 4, separator 5, gas compression cycler 6 and other pipes are connected to form a continuous industrial production device.
- the gas first reacts in the reaction.
- the reactor 1A absorbs the heat of reaction in the cold tube bladder Cb of the self-heating reactor, heats it to the reaction temperature and then reacts in the catalyst layer outside the tube, and then the externally cooled reactor 1B continuously absorbs the reaction heat through the heat exchange tube group Cd with the cooling medium.
- the hot gas leaving the reactor is recovered by the heat recoverer 2 and the gas-gas heat exchanger 3 exchanges heat with the cold air before entering the reactor.
- the cooling condenser 4 cools the reaction gas to condense the reaction products.
- the separator 5 separates the products.
- the separated gas In addition to emissions one In most cases, most of the decirculation machine 6 is mixed with the raw material gas after increasing the pressure, and is heated into the reactor in the gas-gas heat exchanger 3 for reaction.
- the heat exchange tube group Cd of the external cooling reactor 1B is composed of one or more groups.
- each group of cold tube biliary is composed of coolant inlet pipe ai , lower ring pipe is shunt pipe and cold pipe b, upper ring pipe is header pipe, outlet pipe, inlet pipe It is connected to the lower ring ⁇ that is the shunt pipe d, the outlet pipe is connected to the upper ring pipe that is the header, the cold pipe b is connected to the upper and lower ring pipes, and the cooling medium enters the inlet pipes ai , a 2 and then is divided by the shunt pipes d, C 2 In each cold pipe b, it flows to the collecting pipe, d 2 and flows out from the outlet pipe E 2.
- the gas enters through the port on the shell P, reacts through the catalyst layer outside the cold pipe group, and the reaction heat is cooled by the cold pipe b.
- the medium is absorbed, and the gas is discharged to the bottom gas outlet G 2.
- the upper part of the reactor is equipped with a catalyst P h, and the bottom is provided with a catalyst porous support grid (R). 5 ⁇ 0. 8 ⁇
- the amount of catalyst installed in the self-heating internal cooling reactor is the total amount of catalyst installed in the reactor 0. 5 ⁇ 0. 8.
- the reactor 1B can be the coolant in the tube, and the cold tube of the cold tube group can be a round straight tube, a flat tube, or a serpentine circular tube, a spiral circular tube, a multi-elbow U-shaped tube, or it can be cooled.
- the catalyst is installed between the tubes and shells, and the catalyst is installed in the tubes. This modification of the existing device can use the original tube and shell reactor. Brief description of the drawings
- Fig. 1 is a simplified flow chart of the present invention.
- Fig. 2 is another rendering of the present invention.
- Fig. 3 is a schematic diagram of an externally cooled by-product steam reactor according to the present invention.
- Fig. 4 is a schematic diagram of an externally cooled by-product steam radial reactor according to the present invention. '
- Fig. 5 is a schematic diagram of an axial flow reactor combining self-heating and external cooling according to the present invention.
- Fig. 6 is a schematic diagram of a radial flow reactor combining self-heating and external cooling according to the present invention. Detailed description of the invention
- the present invention is described in detail below by taking methanol synthesis as an example, in which the recovery of reaction heat is achieved by passing a coolant to generate steam.
- a coolant to generate steam.
- water is used as an example of the coolant, but this example is not limitative, and those skilled in the art can understand that various known coolants can be used in addition to water.
- FIG. 1 there are an internal cooling type reactor 1A and an external cooling type reactor 1B connected in series before and after, and there are a waste heat boiler 2, a gas-to-gas heat exchanger 3, a water cooler 4, a methanol separator 5, and a circulation compressor 6, which are used in front and rear.
- the pipes are connected to form a methanol production unit.
- the raw material gas 7 containing hydrogen and carbon oxide 3 ⁇ 4 compressed to 3 to 32 MPa by the compressor enters the methanol synthesis device and is combined with the circulating gas 12 from the cycler 6 to form a mixed gas 8, which is exchanged and heated by the gas-gas heat exchanger 3 and the reaction gas. It enters the reactor 1A at about 100 ° C.
- the reactor 1A can use, for example, the patent "W00191894" published by the inventor, or other self-heating and cooling tube structure.
- the gas entering the synthesis tower absorbs the reaction heat in the catalyst layer outside the tube in the cold tube, and the temperature rises to about 200 ° C, exits the cold tube, and enters the catalyst layer outside the tube to react. Due to the continuous heat transfer of the gas in the cooled pipe, the temperature difference of the catalyst layer is kept low.
- the C 0H in the reaction gas from reactor 1A reaches about 6% and the temperature is about 25.CTC, and then enters the external cooling reactor of reactor 1B to further A methanol synthesis reaction was performed.
- the reaction heat is continuously removed by the coolant (such as water) through the tube wall.
- the reaction heat can be used to generate medium pressure steam with a pressure of about 4 MPa.
- the reaction temperature can be easily adjusted by the pressure of the by-product steam, so that the reactor 1B can be adjusted.
- the reaction temperature is lower than 1A of the front reactor, for example, about 210 ° C, in order to optimize the reaction temperature process conditions, improve the synthesis rate, and increase the methanol concentration in the reactor to about 10%.
- the reaction gas 9 from the reactor 1B is recovered by the external heat recovery device 2 to recover the reaction heat, and the low-pressure steam is by-produced, and then the reactor gas 8 is heated in the gas-gas heat exchanger 3, and then the reaction gas enters the water cooler 4 to further After cooling to about 30 ° C, most of the methanol in the reaction gas was condensed.
- the cold reaction gas enters the methanol separator 5 for gas-liquid separation.
- the product methanol is sent out from the lower part through the tube 13 and the unreacted gas 10 is sent from the upper outlet. A small part of it is discharged as a relaxation gas from the tube 11 'to maintain inertness in the synthesis system. The gas content will not be too high.
- Most of the gas 12 is combined with the raw material gas 7 into gas 8 after being boosted by the cycler 6, and once again goes to the reactor to start another cycle.
- the boiler water in the reactor 1B enters through the bottom pipe 14, and the medium-pressure steam generated is led out by the upper pipe 15.
- the tube 15 communicates with the drum.
- the boiler water in the heat recovery unit 2 is fed in by the pipe 16, and the low-pressure steam generated is led out by 17, and the cold water in the water cooler is led in by the pipe 18 and discharged by 19.
- Figure 2 is another flowchart. In addition to combining the reactors 1A and 1B in FIG. 1 into one,
- the lower external cooling type is a heat exchange tube with multiple u-shaped elbows.
- Fig. 3 is a schematic diagram of an external cooling reactor.
- a heat exchange tube group Cd is installed in the pressurized shell P, and a catalyst K is installed between the shell P and the heat exchange tube group Cd.
- the heat exchange tube group Cd is composed of two groups of cold tube biliary Cd Cd 2 , each group of cold tube biliary. ⁇ Composed of shunt pipe (lower ring pipe) c, multi-row cold pipe header (upper ring pipe) connection. Cold pipe b shunt tubes and the connecting manifold, an inlet pipe connected to AI shunt tube, outlet tube connected to the manifold 51 through the housing and the outer conduit coupling.
- the outlet tube can be an elastic hose or a corrugated tube, and the cold tube Cd 2 is also dl.
- the outlet tubes E t and E 2 can be led out of the reactor shell separately, or they can be taken out from the outlet f after converging in the reactor as shown in the figure. .
- the position of f can be on the side as shown in the figure, or in the middle of the top of the upper head, and the air inlet ⁇ is set on the side.
- the reactor has an air inlet G 1 at the top and an air outlet G 2 at the bottom.
- the gas outlet G 2 is provided with a porous conical cover ⁇ to support the catalyst K in the reactor, and a manhole h at the top is also provided for loading the catalyst and serving as an inspection port.
- the boiler water that has been preheated to about 200 ⁇ is introduced from the inlet pipe a t to the lower stream pipes d and C 2 and then evenly divided into the cold pipes b.
- the water in the cold pipe flows upward, it absorbs the reaction heat outside the pipe, and it is heated to vaporize to generate steam, which is then merged by the upper header, d 2 , and is led by the outlet pipes Ei, E 2 and enters the tower at a temperature of 200 ° C or higher.
- the gas enters through the air inlet G and enters the methanol catalyst layer K to react.
- the reaction heat is absorbed by the water in the tube, so the temperature difference of the catalyst layer is small.
- Fig. 4 is a schematic diagram of an externally cooled radial reactor.
- the heat exchange tube group in FIG. 4 is similar to the multiple heat exchange tube groups in FIG. 3.
- a cylindrical porous shunt wall L is provided on the inner side of the casing P, a circular annular inlet passage is formed between the top end of the shunt wall L and the casing P, and a porous gas collecting pipe m is provided at the center.
- the gas After entering the reactor, the gas enters the catalyst layer K at the shunt wall L to form a radial flow reaction. After the reaction, the gas enters the gas collecting tube m and enters the gas collecting tube.
- the gas exits the tower from the outlet G 2 .
- the annotation is the same as in Figure 3.
- the external-cooled reactors in Figures 3 and 4 can also be used for endothermic reactions, such as methane conversion and hydrocarbon cracking.
- the heating agent enters the heat exchange tube group Cd through the inlet pipe ai , and the heat for the endothermic reaction in the reactor 1B is supplied by the heat agent in the heat exchange tube group Cd.
- FIG. 5 is a simplified diagram of a reactor with a combination of internal and external cooling.
- the upper part is a self-heating internal cooling reactor, and the lower part is an external cooling type.
- the upper and lower reactors have the same pressure-containing shell P, and the upper self-heating reactor housing has an internal cooling cold tube bladder Cb, the cold tube bladder Cb has a gas distribution pipe 0, and the gas distribution pipe Q is connected to multiple sets of cold pipes b, and the cold pipe bi can It is a U-shaped pipe. The other end of the U-shaped pipe is open.
- the air distribution pipe Q is connected to the air intake pipe S.
- the air intake pipe S passes through the partition plate J to communicate with the upper and lower gas distribution chambers Q of the partition plate.
- the air inlet pipe S passes through the opening of the shell P, and the cold pipe can be supported on the cylinder wall P by the support plate T.
- the lower external cooling reactor has a heat exchange tube group Cd.
- the heat exchange tube group Cd can be a straight tube as shown in FIG. The difference is that the header in the heat exchange tube group Cd is connected to the outlet pipe E, and the pipe E communicates with the outlet through the upper reactor catalyst and the partition plate J.
- a catalyst K is installed between the upper and lower cold pipe tubes Cb, the heat exchange tube group Cd and the shell P.
- the catalyst forms a continuous bed and is supported by a porous grid R at the bottom.
- the reaction gas passes through the G 2 outlet.
- the boiler feed water enters the branch pipe C from the inlet pipe a and is divided into the cold pipes b 2.
- the generated steam is collected by the gas collecting pipe d and flows out through the outlet pipe E.
- the number of the heat exchange tube groups Cd in the above-mentioned FIG. 3 to FIG. 5 can be increased according to the increase of the reactor diameter. ⁇
- the heat exchange tube group can also be a coil tube, a spiral tube and a plurality of U-shaped elbows.
- the structure of this combined internal and external cooling reactor is shown as reactor 1 in Figure 2.
- the internal cooling self-heating structure of the upper part is similar to that of Figure 5, and the lower part is a U-shape with multiple elbows.
- the tube group is fed from the lower water inlet pipe 14 and the boiler water enters the stern tube to absorb the reaction heat outside the tube and boil it. The generated steam flows out through the side outlet pipe 15.
- Fig. 6 is a radial reactor composed of an external cooling type and an internal cooling type coaxial set.
- the outer part is a self-heating and internal cooling type, and the inner part is an external cooling type.
- a porous shunt wall L is provided near the inner wall P of the cylinder. Porous header m.
- the reactor has the same pressure-containing shell p, and the inner self-heating reactor shell has an internal cooling cold tube bladder Cb, the cold tube bladder Cb has a gas distribution pipe, a gas collecting pipe Q 2 , and the gas distribution pipe is connected to multiple sets of cold pipes bu cold pipe branch
- the down-going cold pipe and the up-going cold pipe, the down-going cold pipe is connected to the air distribution pipe and the gas collecting pipe, the end of the up-going cold pipe is connected to the lower loop pipe Q 2 and one end is open.
- the shunt pipe is connected to the intake pipe S, and the inner and outer cooling reactors have a heat exchange pipe group Cd, and the header tube in the heat exchange pipe group Cd is connected to the exhaust pipe E, the shunt pipe is connected to the intake pipe, and multiple sets of cold pipes b is connected to the shunt tube ⁇ and the header.
- a catalyst K is installed between the shunt wall L, the inner and outer cooling tube Cb of the header, and the heat exchange tube group Cd. There is an air inlet G 15 at the top of the reactor, and an air outlet G 2 at the bottom.
- the cold catalyst layer K reacts in a radial flow from L to m.
- the invention can also be applied to a multi-step reaction of raw material gas, for example, synthesis of dimethyl ether from synthesis gas.
- a methanol catalyst is installed in the former self-heating reactor to make the synthesis gas react to form methanol.
- a methanol dehydration catalyst is installed in the latter reactor. Then, methanol is formed into dimethyl ether, and for example, gasoline is produced indirectly by using a synthesis gas.
- a bifunctional catalyst is used to react the synthesis gas to produce methanol and dimethyl ether. The latter is charged in an external cooling reactor. For example, a zeolite catalyst methanol dimethyl ether mixture is converted into gasoline. ...
- the synthetic reaction gas enters and exits the reactor at one time.
- the equipment structure is simple and reliable.
- the catalyst is installed outside the heat exchange tube.
- the catalyst loading factor is larger than that of the Lurgi shell and tube and the Japanese SPC.
- the area of the heat exchanger is adjusted flexibly with the inlet coolant temperature of the external cooling reactor and reduces the temperature at the rear of the reaction to increase the synthesis rate. Examples
- Methanol is synthesized from hydrogen and carbon oxide raw material gas, and the synthesis pressure is 7 MPa.
- the combined reactor uses domestic NC306 copper-based methanol catalyst 20M 3 , of which 12M 3 in the internal cooling reactor and 8M 3 in the external cooling reactor.
- the inlet gas is 982Kmol / h.
- the composition of the inlet and outlet gas is shown in the table below.
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Abstract
Description
一种优化气固相催化反应方法及设备 发明的领域 Method and equipment for optimizing gas-solid phase catalytic reaction
本发明是一种气固相催化反应方法及设备, 用于流体催化反应和传热过程, 属于化学工程领域, 特别适合于甲醇合成反应过程, 也可用于甲醚、 甲胺、 氨、 甲烷、 一氧化碳变换等化学过程。 发明的背景 The invention is a gas-solid phase catalytic reaction method and equipment, which is used for fluid catalytic reaction and heat transfer process, belongs to the field of chemical engineering, is particularly suitable for methanol synthesis reaction process, and can also be used for methyl ether, methylamine, ammonia, methane, Chemical processes such as carbon monoxide transformation. Background of the invention
对于由加压下甲醇合成、 甲胺、 甲醚、 氨合成和 CO变换这类气固相放热催 化反应, 随着反应过程的进行, 不断放出的反应热使催化剂层温度提高。 为了提 高反应器的效率, 需要把反应热移出以降低反应气温度。 在工业反应器中曾广为 使用的一种是多段绝热反应, 二段之间用原料气冷激来降低反应气温度, 这种反 应器因原料气冷激时在减低反应气温度的同时也降低了反应物浓度, 影响了合成 率。 另一种用于甲醇合成的德国 Lurgi公司的列管式反应器, 在受压外壳中有上 下管板间的多根圆管, 管中装有催化剂, 原料气从上部进气口进入分布到各管 中, 在管内装触媒层中合成甲醇, 管间侧面进水。 反应管被管外沸腾水连续移热, 产生蒸汽由侧面管出, 反应气由底部出气管出塔, 该塔温差小, 但触媒装填系数 小, 投资大。 日本 Mitsubishi公司的 USP4767791等公开的 SPC反应器结构为将 上述管壳式反应器中的管子改为同心套管, 触媒装在内外管间, 内管作为冷气通 道与内管外触媒层反应气逆流换热, 以降低触媒层末段的反应温度, 提高合成 率, 但这样结构更复杂。 For gas-solid phase exothermic catalytic reactions such as methanol synthesis, methylamine, methyl ether, ammonia synthesis, and CO shift under pressure, as the reaction progresses, the continuously released reaction heat increases the temperature of the catalyst layer. In order to improve the efficiency of the reactor, it is necessary to remove the reaction heat to reduce the temperature of the reaction gas. One type that has been widely used in industrial reactors is a multi-stage adiabatic reaction. The raw gas is used to cool the reaction gas between the two stages to reduce the temperature of the reaction gas. This type of reactor reduces the temperature of the reaction gas at the same time as the raw gas is cooled. Reduced the concentration of reactants and affected the synthesis rate. Another type of tubular reactor of the German company Lurgi for methanol synthesis has a plurality of round tubes between the upper and lower tube plates in a pressurized shell. The tubes contain a catalyst, and the raw material gas enters and distributes from the upper air inlet. In each tube, methanol was synthesized in a catalyst layer inside the tube, and water was introduced into the sides between the tubes. The reaction tube is continuously transferred by boiling water outside the tube to generate steam from the side tube and the reaction gas from the bottom outlet tube to the tower. The temperature difference of the tower is small, but the catalyst loading factor is small and the investment is large. The structure of the SPC reactor disclosed by Japanese Mitsubishi Company, such as USP4767791, is to change the tubes in the shell-and-tube reactor into concentric sleeves, and the catalyst is installed between the inner and outer tubes. Heat exchange to reduce the reaction temperature at the end of the catalyst layer and increase the synthesis rate, but the structure is more complicated.
本发明的任务是依据气一固相催化放热可逆反应的特点,克服现有技术的特 点 提供一种触媒层温度分布合理、 触媒活性高、 结构简单可靠、 操作性能好的 反应器和一种符合最佳反应的方法。 发明的概述 The task of the present invention is to provide a reactor with reasonable temperature distribution of catalyst layer, high catalyst activity, simple and reliable structure, and good operation performance based on the characteristics of gas-solid phase catalytic exothermic reversible reaction and overcoming the characteristics of the prior art. Meet the best response method. Summary of the invention
本发明主要通过以下改进方法来实现目的, 即将气固相放热催化反应先用自 热式反应即用进塔原料气在冷管内吸收管外触媒层中反应热, 同时使进塔气达到 反应温度, 再进催化剂层反应。 然后再进外冷式反应器, 用冷却剂(例如水)间接 换热吸收反应热并产生蒸汽。 这 1种自热和外冷换热反应结合, 可以使后一部分 反应保持比前面较低的温度, 这对例如甲醇合成这类放热可逆反应就可提高合成 反应速度, 提高甲醇合成率。 本发明的气固相催化反应方法和设备主要有气固相 确 认 本 放热催化反应器 1, 由自热式 1A和外冷式 1B二种连续换热反应器前后联合组成, 自热式反应器 1A由承压外壳 P、 由管内气体可上、下流动的换热管组成的冷管胆 Cb和催化剂 K构成,换热管有端口,管内外连通,外冷式反应器 1B由承压外壳 P、 换热管组 Cd和催化剂 K构成, 换热管内外不连通, 反应器 1、 热量回收器 2、 气 一气换热器 3、 反应产物冷却冷凝器 4、 分离器 5、 气体压缩循环机 6等前后用管 道连结组成连续化工业生产装置, 气体先在反应器 1A自热反应器冷管胆 Cb内吸 收反应热, 加热到反应温度再到管外催化剂层中反应, 再到外冷式反应器 1B通 过换热管组 Cd用冷却介质连续吸收反应热, 出反应器热气经热量回收器 2回收 热量, 经气一气换热器 3与进反应器前冷气换热, 冷却冷凝器 4冷却反应气冷凝 反应产物, 分离器 5分离产物, 分离产物后的气体除排放一部分外, 大部分去循 环机 6提压后与原料气混合, 在气一气换热器 3中加热进反应器反应, 外冷式反 应器 1B的换热管组 Cd是由一组或多组冷管胆 Cd Cd2……同轴套装组成, 每组 冷管胆 由冷却剂进口管 ai、 下环管即分流管 和冷管 b、 上环管即集流管 、 出口管 组成, 进口管 和下环瞀即分流管 d, 出口管 和上环管即集流管 连接, 冷管 b和上下环管 连接, 冷却介质由进口管 ai、 a2进, 再由分流管 d、 C2分流到各冷管 b中, 流到集流管 、 d2集中, 由出口管 E2流出, 气体 由壳体 P上端口 进入, 经冷管组外触媒层反应, 反应热被冷管 b内冷却介质吸 收, 气体到底部出气口 G2出气, 反应器上部有装触媒 P h, 底部有催化剂多孔支 承栅板 (R) 。 自热内冷式反应器中所装的催化剂量为总反应器所装的催化剂总 量的 0. 5〜0. 8。 The present invention mainly achieves the objective through the following improved methods, that is, the gas-solid phase exothermic catalytic reaction is firstly carried out by self-heating reaction, that is, the raw material gas entering the tower is used to absorb the reaction heat in the catalyst layer outside the tube in the cold pipe, and at the same time the incoming gas reaches the reaction Temperature, and then enter the catalyst layer for reaction. Then it enters the external cooling reactor and uses a coolant (such as water) to indirectly exchange heat to absorb the reaction heat and generate steam. This combination of self-heating and external cooling heat exchange reactions can keep the latter part of the reaction at a lower temperature than the previous one. This pair of exothermic reversible reactions such as methanol synthesis can increase the rate of the synthesis reaction and increase the rate of methanol synthesis. The gas-solid phase catalytic reaction method and equipment of the present invention mainly include a gas-solid phase confirmation method. The exothermic catalytic reactor 1 is composed of two types of continuous heat exchange reactors: self-heating type 1A and external-cooling type 1B. The self-heating type reactor 1A is composed of a pressure-containing shell P and a gas exchange pipe which can flow up and down. The cold tube bladder Cb composed of the heat pipe and the catalyst K are formed. The heat exchange tube has ports, and the inside and outside of the tube communicate with each other. The external cooling reactor 1B is composed of a pressure-containing shell P, a heat exchange tube group Cd, and a catalyst K. Connected, the reactor 1, heat recoverer 2, gas-to-gas heat exchanger 3, reaction product cooling condenser 4, separator 5, gas compression cycler 6 and other pipes are connected to form a continuous industrial production device. The gas first reacts in the reaction. The reactor 1A absorbs the heat of reaction in the cold tube bladder Cb of the self-heating reactor, heats it to the reaction temperature and then reacts in the catalyst layer outside the tube, and then the externally cooled reactor 1B continuously absorbs the reaction heat through the heat exchange tube group Cd with the cooling medium. The hot gas leaving the reactor is recovered by the heat recoverer 2 and the gas-gas heat exchanger 3 exchanges heat with the cold air before entering the reactor. The cooling condenser 4 cools the reaction gas to condense the reaction products. The separator 5 separates the products. The separated gas In addition to emissions one In most cases, most of the decirculation machine 6 is mixed with the raw material gas after increasing the pressure, and is heated into the reactor in the gas-gas heat exchanger 3 for reaction. The heat exchange tube group Cd of the external cooling reactor 1B is composed of one or more groups. Cold tube biliary Cd Cd 2 … coaxial set, each group of cold tube biliary is composed of coolant inlet pipe ai , lower ring pipe is shunt pipe and cold pipe b, upper ring pipe is header pipe, outlet pipe, inlet pipe It is connected to the lower ring 瞀 that is the shunt pipe d, the outlet pipe is connected to the upper ring pipe that is the header, the cold pipe b is connected to the upper and lower ring pipes, and the cooling medium enters the inlet pipes ai , a 2 and then is divided by the shunt pipes d, C 2 In each cold pipe b, it flows to the collecting pipe, d 2 and flows out from the outlet pipe E 2. The gas enters through the port on the shell P, reacts through the catalyst layer outside the cold pipe group, and the reaction heat is cooled by the cold pipe b. The medium is absorbed, and the gas is discharged to the bottom gas outlet G 2. The upper part of the reactor is equipped with a catalyst P h, and the bottom is provided with a catalyst porous support grid (R). 5〜0. 8。 The amount of catalyst installed in the self-heating internal cooling reactor is the total amount of catalyst installed in the reactor 0. 5 ~ 0. 8.
反应器 1B可以是冷却剂在管内, 冷管组的冷管, 可以是圆形直管、 扁平管, 也可以是蛇形圆管、 螺旋形圆管、 多弯头 U形管, 也可以冷却剂在管壳间, 管内 装触媒, 这对现有装置的改造可以利用原有管壳式反应器。 附图简述 The reactor 1B can be the coolant in the tube, and the cold tube of the cold tube group can be a round straight tube, a flat tube, or a serpentine circular tube, a spiral circular tube, a multi-elbow U-shaped tube, or it can be cooled. The catalyst is installed between the tubes and shells, and the catalyst is installed in the tubes. This modification of the existing device can use the original tube and shell reactor. Brief description of the drawings
下面结合附图作进一步的说明。 Further description will be made below with reference to the drawings.
图 1是本发明的流程简图。 Fig. 1 is a simplified flow chart of the present invention.
图 2是本发明的另一种流禾呈图。 Fig. 2 is another rendering of the present invention.
图 3是本发明的外冷式副产蒸汽反应器简图。 Fig. 3 is a schematic diagram of an externally cooled by-product steam reactor according to the present invention.
图 4是本发明的外冷式副产蒸汽径向反应器简图。 ' Fig. 4 is a schematic diagram of an externally cooled by-product steam radial reactor according to the present invention. '
图 5是本发明的自热与外冷组合的轴向流动反应器简图。 Fig. 5 is a schematic diagram of an axial flow reactor combining self-heating and external cooling according to the present invention.
图 6是本发明的自热与外冷组合的径向流动反应器简图。 发明的详细描述 Fig. 6 is a schematic diagram of a radial flow reactor combining self-heating and external cooling according to the present invention. Detailed description of the invention
下面以甲醇合成为例详细描述本发明,其中反应热的回收是通入冷却剂产生 蒸气而实现的。 在下面的实例中以水作为冷却剂的例子, 但是这种例子是非限定 性的, 本领域的普通技术人员可以理解除水之外还可采用各种已知的冷却剂。 The present invention is described in detail below by taking methanol synthesis as an example, in which the recovery of reaction heat is achieved by passing a coolant to generate steam. In the following examples, water is used as an example of the coolant, but this example is not limitative, and those skilled in the art can understand that various known coolants can be used in addition to water.
在图 1中,有内冷式反应器 1A和外冷式反应器 1B前后串联,有废热锅炉 2、 气一气换热器 3、 水冷器 4、 甲醇分离器 5和循环压缩机 6, 前后用管道连结组成 甲醇生产装置。 经压缩机压缩到 3~32MPa的含有氢和氧化碳 ¾原料气 7进入甲醇 合成装置与来自循环机 6的循环气 12汇合为混合气 8,经气一气换热器 3与反应 气换热加热到 100 °C左右进入反应器 1A, 反应器 1A可釆用例如发明人已公开的 专利 " W00191894" , 也可采用其他自热冷管型结构。 进合成塔气体在冷管内吸 收管外催化剂层中的反应热, 温度升高到 200°C左右出冷管, 进入管外催化剂层 中反应。 由于被冷管内气体连续移热, 故保持催化剂层较低的温差, 出反应器 1A 的反应气中 C 0H达到 6%左右, 温度 25.CTC左右, 再进入反应器 1B外冷式反应器 进一步进行甲醇合成反应。 反应热被冷却剂(例如水)通过管壁连续移去, 反应热 可用于产生压力 4MPa左右的中压蒸汽, 反应温度可以通过反应器副产蒸汽的压 力来方便调节, 因此可使反应器 1B的反应温度低于前部反应器 1A, 例如 210 °C 左右, 以优化反应温度工艺条件, 提高合成率, 使出反应器甲醇浓度提高到 10% 左右。 出反应器 1B反应气 9经塔外热回收器 2回收反应热, 副产低压蒸汽, 再 在气一气换热器 3中加热进反应器气体 8, 然后反应气再进入水冷却器 4中进一 步冷却到 30°C左右, 反应气中的甲醇绝大部分被冷凝。冷反应气进入甲醇分离器 5中进行气液分离, 产品甲醇由下部经管 13送出, 未反应气体 10由上部出口, 其中一小部分作弛放气由管 11'排出, 以维持合成系统中惰性气含量不会过高, 大部分气体 12经循环机 6升压后与原料气 7汇合为气体 8,再一次去反应器开始 又一次循环。 在图 1中, 反应器 1B中锅炉水由底部管 14进入, 产生的中压蒸汽 由上部管 15引出。 管 15连通汽包。 热回收器 2中锅炉水由管 16送入, 产生的 低压蒸汽由 17引出, 水冷器中冷水由管 18引入, 由 19排出。 In FIG. 1, there are an internal cooling type reactor 1A and an external cooling type reactor 1B connected in series before and after, and there are a waste heat boiler 2, a gas-to-gas heat exchanger 3, a water cooler 4, a methanol separator 5, and a circulation compressor 6, which are used in front and rear. The pipes are connected to form a methanol production unit. The raw material gas 7 containing hydrogen and carbon oxide ¾ compressed to 3 to 32 MPa by the compressor enters the methanol synthesis device and is combined with the circulating gas 12 from the cycler 6 to form a mixed gas 8, which is exchanged and heated by the gas-gas heat exchanger 3 and the reaction gas. It enters the reactor 1A at about 100 ° C. The reactor 1A can use, for example, the patent "W00191894" published by the inventor, or other self-heating and cooling tube structure. The gas entering the synthesis tower absorbs the reaction heat in the catalyst layer outside the tube in the cold tube, and the temperature rises to about 200 ° C, exits the cold tube, and enters the catalyst layer outside the tube to react. Due to the continuous heat transfer of the gas in the cooled pipe, the temperature difference of the catalyst layer is kept low. The C 0H in the reaction gas from reactor 1A reaches about 6% and the temperature is about 25.CTC, and then enters the external cooling reactor of reactor 1B to further A methanol synthesis reaction was performed. The reaction heat is continuously removed by the coolant (such as water) through the tube wall. The reaction heat can be used to generate medium pressure steam with a pressure of about 4 MPa. The reaction temperature can be easily adjusted by the pressure of the by-product steam, so that the reactor 1B can be adjusted. The reaction temperature is lower than 1A of the front reactor, for example, about 210 ° C, in order to optimize the reaction temperature process conditions, improve the synthesis rate, and increase the methanol concentration in the reactor to about 10%. The reaction gas 9 from the reactor 1B is recovered by the external heat recovery device 2 to recover the reaction heat, and the low-pressure steam is by-produced, and then the reactor gas 8 is heated in the gas-gas heat exchanger 3, and then the reaction gas enters the water cooler 4 to further After cooling to about 30 ° C, most of the methanol in the reaction gas was condensed. The cold reaction gas enters the methanol separator 5 for gas-liquid separation. The product methanol is sent out from the lower part through the tube 13 and the unreacted gas 10 is sent from the upper outlet. A small part of it is discharged as a relaxation gas from the tube 11 'to maintain inertness in the synthesis system. The gas content will not be too high. Most of the gas 12 is combined with the raw material gas 7 into gas 8 after being boosted by the cycler 6, and once again goes to the reactor to start another cycle. In FIG. 1, the boiler water in the reactor 1B enters through the bottom pipe 14, and the medium-pressure steam generated is led out by the upper pipe 15. The tube 15 communicates with the drum. The boiler water in the heat recovery unit 2 is fed in by the pipe 16, and the low-pressure steam generated is led out by 17, and the cold water in the water cooler is led in by the pipe 18 and discharged by 19.
图 2是另一种流程图。 图中除将图 1中反应器 1A和 1B合并为一个, 反应器 Figure 2 is another flowchart. In addition to combining the reactors 1A and 1B in FIG. 1 into one,
1由上部自热式和下部外冷式反应器组成, 下部外冷式反应器为有多个 u型弯头 的热换热管, 其他与图 1一样。 1 consists of an upper self-heating type and a lower external cooling type reactor. The lower external cooling type is a heat exchange tube with multiple u-shaped elbows.
图 3是外冷式反应器简图。 在受压外壳 P中装有换热管组 Cd, 外壳 P与换 热管组 Cd间装有催化剂 K, 换热管组 Cd由二组冷管胆 Cd Cd2组成, 每组冷管 胆。^由分流管 (下环管) c,、 多排冷管 集流管 (上环管) 连接构成。 冷管 b连接分流管和集流管, 分流管 连接进口管 ai, 集流管 连接出口管 51穿 过壳体与外部管道连结。出口管 可用弹性软管或波紋管等,冷管胆 Cd2也如 dl, 出口管 Et、 E2可单独引出反应器壳外, 也可象图中在反应器内汇合后由出口 f 出。 f 的位置可以如图中在侧面, 也可以在上封头顶部中间, 而将进气口 ^设置在侧 面。 反应器顶部有进气口 G1 5 底部有出气口 G2。 出气口 G2设有多孔锥形罩^ 用 以支承反应器内的催化剂 K, 顶部还设有人孔 h, 用于装催化剂和作检修口。 当 以此反应器用作甲醇合成副产蒸汽时, 经预热到 200Ό左右的锅炉水由进口管 at、 引入下部分流管 d、 C2, 再均匀分流到各冷管 b中。 冷管中的水一边向上 流一边吸收管外反应热, 受热汽化产生蒸汽, 再由上部集流管 、 d2汇合, ' 由出 口管 Ei、 E2引出, 温度为 200°C以上的进塔气由进气口 G进气, 进入甲醇触媒层 K 反应。 反应热被管内水吸收, 因此触媒层温差小。 Fig. 3 is a schematic diagram of an external cooling reactor. A heat exchange tube group Cd is installed in the pressurized shell P, and a catalyst K is installed between the shell P and the heat exchange tube group Cd. The heat exchange tube group Cd is composed of two groups of cold tube biliary Cd Cd 2 , each group of cold tube biliary. ^ Composed of shunt pipe (lower ring pipe) c, multi-row cold pipe header (upper ring pipe) connection. Cold pipe b shunt tubes and the connecting manifold, an inlet pipe connected to AI shunt tube, outlet tube connected to the manifold 51 through the housing and the outer conduit coupling. The outlet tube can be an elastic hose or a corrugated tube, and the cold tube Cd 2 is also dl. The outlet tubes E t and E 2 can be led out of the reactor shell separately, or they can be taken out from the outlet f after converging in the reactor as shown in the figure. . The position of f can be on the side as shown in the figure, or in the middle of the top of the upper head, and the air inlet ^ is set on the side. The reactor has an air inlet G 1 at the top and an air outlet G 2 at the bottom. The gas outlet G 2 is provided with a porous conical cover ^ to support the catalyst K in the reactor, and a manhole h at the top is also provided for loading the catalyst and serving as an inspection port. When this reactor is used as a by-product steam for methanol synthesis, the boiler water that has been preheated to about 200 由 is introduced from the inlet pipe a t to the lower stream pipes d and C 2 and then evenly divided into the cold pipes b. As the water in the cold pipe flows upward, it absorbs the reaction heat outside the pipe, and it is heated to vaporize to generate steam, which is then merged by the upper header, d 2 , and is led by the outlet pipes Ei, E 2 and enters the tower at a temperature of 200 ° C or higher. The gas enters through the air inlet G and enters the methanol catalyst layer K to react. The reaction heat is absorbed by the water in the tube, so the temperature difference of the catalyst layer is small.
图 4是外冷式径向反应器简图。图 4中换热管组和图 3中的多组换热管组相 似。 与图 3不同的是, 在外壳 P的内侧设有圆筒形的多孔分流壁 L, 分流壁 L顶 端与外壳 P之间形成圆环形进气通道, 在中心设有多孔集气管 m。 气体进入反应 器后在分流壁 L进入触媒层 K, 成径向流动反应, 反应后气体到集气管 m气孔进 入集气管后由出口 G2出塔, 图 4底部还有触媒卸出口 n, 其他标注与图 3—样。 Fig. 4 is a schematic diagram of an externally cooled radial reactor. The heat exchange tube group in FIG. 4 is similar to the multiple heat exchange tube groups in FIG. 3. Different from FIG. 3, a cylindrical porous shunt wall L is provided on the inner side of the casing P, a circular annular inlet passage is formed between the top end of the shunt wall L and the casing P, and a porous gas collecting pipe m is provided at the center. After entering the reactor, the gas enters the catalyst layer K at the shunt wall L to form a radial flow reaction. After the reaction, the gas enters the gas collecting tube m and enters the gas collecting tube. The gas exits the tower from the outlet G 2 . The annotation is the same as in Figure 3.
图 3、 图 4中的外冷式反应器也可以用于吸热反应, 例如甲烷转化、 烃裂解。 这时经进口管 ai进入换热管组 Cd的是加热剂,在反应器 1B中进行吸热反应的热 量由换热管组 Cd中的加热剂供给。 The external-cooled reactors in Figures 3 and 4 can also be used for endothermic reactions, such as methane conversion and hydrocarbon cracking. At this time, the heating agent enters the heat exchange tube group Cd through the inlet pipe ai , and the heat for the endothermic reaction in the reactor 1B is supplied by the heat agent in the heat exchange tube group Cd.
图 5是由一种内冷和外冷组合的反应器简图。 上部为自热内冷式反应器, 下 部为外冷式。 反应器上下有同一个承压外壳 P, 上部自热反应器壳体内有内冷冷 管胆 Cb, 冷管胆 Cb有分气管0, 分气管 Q连接多组冷管 b,, 冷管 bi可以是 U形 管, U形管的另一端开口, 分气管 Q与进气管 S连接, 进气管 S穿过隔板 J连通 隔板上方分气室和下方分气管 Q, 也可不用隔板, 各进气管 S直通外壳 P开口进 气, 冷管胆可由支承板 T支承在筒壁 P上, 下部外冷反应器有换热管组 Cd, 换热 管组 Cd可以由如图 3中的直管组成, 所不同的是换热管组 Cd中的集流管 与出 气管 E连接, 管 E通过上部反应器触媒和隔板 J连通出口。 在上下冷管胆 Cb、 换 热管组 Cd和壳体 P间装有催化剂 K,催化剂成连续床层,与底部多孔栅板 R支承, 反应器顶部有进气口 G, 底部有出气口 G2, 合成气由顶部进气口 G1进入反应器, 经进气管 S穿过隔板 J由上部冷管胆 Cb到分气管 Q均匀分布到各 ϋ形冷管 中, 吸收管外催化剂层中反应热, 升温到 200Ό左右, 由 U形冷管 1^另一端上部出冷 管到触媒层中, 向下流动, 一边反应一边向冷管内气体传热, 直到出内冷反应层 触媒进入下部外冷反应层触媒, 继续向下流动反应, 在这里将反应热传递到换热 管组 Cd内的冷却剂锅炉水沸腾产生蒸汽回收热量, 直到底部, 反应气经 G2出口。 经加热到 20CTC左右锅炉给水由进口管 a进入分流管 C分流到各冷管 b2中, 产生 的蒸汽由集气管 d汇集经出口管 E流出。 上述图 3~图 5中换热管组 Cd的组数可 根据反应器直径增加而加多。 · Figure 5 is a simplified diagram of a reactor with a combination of internal and external cooling. The upper part is a self-heating internal cooling reactor, and the lower part is an external cooling type. The upper and lower reactors have the same pressure-containing shell P, and the upper self-heating reactor housing has an internal cooling cold tube bladder Cb, the cold tube bladder Cb has a gas distribution pipe 0, and the gas distribution pipe Q is connected to multiple sets of cold pipes b, and the cold pipe bi can It is a U-shaped pipe. The other end of the U-shaped pipe is open. The air distribution pipe Q is connected to the air intake pipe S. The air intake pipe S passes through the partition plate J to communicate with the upper and lower gas distribution chambers Q of the partition plate. The air inlet pipe S passes through the opening of the shell P, and the cold pipe can be supported on the cylinder wall P by the support plate T. The lower external cooling reactor has a heat exchange tube group Cd. The heat exchange tube group Cd can be a straight tube as shown in FIG. The difference is that the header in the heat exchange tube group Cd is connected to the outlet pipe E, and the pipe E communicates with the outlet through the upper reactor catalyst and the partition plate J. A catalyst K is installed between the upper and lower cold pipe tubes Cb, the heat exchange tube group Cd and the shell P. The catalyst forms a continuous bed and is supported by a porous grid R at the bottom. There is an air inlet G at the top of the reactor and an air outlet G at the bottom. 2, the synthesis gas into the reactor from the top of the intake port G 1, through an intake pipe separator S through an upper cooling tube J bile duct Cb to the Q points evenly distributed to each of the ϋ-shaped cold-tube, the outer tube in the absorbent catalyst layer The heat of reaction rises to about 200 ° C. From the upper end of the U-shaped cold tube 1 ^, the cold tube exits into the catalyst layer and flows downward. While reacting, heat is transferred to the gas in the cold tube until the internal cold reaction layer is released. The catalyst enters the catalyst in the lower external cooling reaction layer, and continues to flow downward. Here, the reaction heat is transferred to the coolant boiler in the heat exchange tube group Cd to boil water to generate steam to recover heat. Until the bottom, the reaction gas passes through the G 2 outlet. After being heated to about 20 CTC, the boiler feed water enters the branch pipe C from the inlet pipe a and is divided into the cold pipes b 2. The generated steam is collected by the gas collecting pipe d and flows out through the outlet pipe E. The number of the heat exchange tube groups Cd in the above-mentioned FIG. 3 to FIG. 5 can be increased according to the increase of the reactor diameter. ·
除图 5这种下部外冷管为直管构成的内冷与外冷组合的反应器外,换热管组 还可以是蛇管、 螺旋形管和多个 U形弯头的管组。 当是多个 U形弯头时, 这种内 冷和外冷组合反应器的结构如图 2中反应器 1, 上部内冷自热式结构与图 5相 似, 下部为多弯头的 U形管组, 由下部进水管 14进, 锅炉水进 ϋ形管内吸收管 外反应热受热沸腾, 产生蒸汽通过侧面出口管 15流出。 In addition to the reactor with a combination of internal and external cooling formed by a straight tube at the lower external cooling tube as shown in Fig. 5, the heat exchange tube group can also be a coil tube, a spiral tube and a plurality of U-shaped elbows. When there are multiple U-shaped elbows, the structure of this combined internal and external cooling reactor is shown as reactor 1 in Figure 2. The internal cooling self-heating structure of the upper part is similar to that of Figure 5, and the lower part is a U-shape with multiple elbows. The tube group is fed from the lower water inlet pipe 14 and the boiler water enters the stern tube to absorb the reaction heat outside the tube and boil it. The generated steam flows out through the side outlet pipe 15.
图 6是由外冷型和内冷型同轴套装的径向反应器, 外侧部为自热内冷式, 内 侧部为外冷式, 靠近筒体内壁 Ρ内壁有多孔分流壁 L, 中心有多孔集气管 m。 反 应器有同一个承压外壳 p, 外侧部自热反应器壳体内有内冷冷管胆 Cb, 冷管胆 Cb 有分气管 , 集气管 Q2, 分气管 连接多组冷管 bu 冷管 分下行冷管和上行冷 管, 下行冷管 连接分气管 和集气管 , 上行冷管 端连接下环管 Q2, 一端开 口。 分气管 与进气管 S连接, 内恻部外冷反应器有换热管组 Cd, 换热管组 Cd 中的集流管山与出气管 E连接, 分流管 与进气管 连接, 多组冷管 b与分流 管^和集流管 连接。 在分流壁 L和集流管的内外冷管胆 Cb、 换热管组 Cd间装 有催化剂 K, 反应器顶部有进气口 G15.底部有出气口 G2, 气体先后经内冷和外冷 催化剂层 K由 L到 m径向流动反应。 Fig. 6 is a radial reactor composed of an external cooling type and an internal cooling type coaxial set. The outer part is a self-heating and internal cooling type, and the inner part is an external cooling type. A porous shunt wall L is provided near the inner wall P of the cylinder. Porous header m. The reactor has the same pressure-containing shell p, and the inner self-heating reactor shell has an internal cooling cold tube bladder Cb, the cold tube bladder Cb has a gas distribution pipe, a gas collecting pipe Q 2 , and the gas distribution pipe is connected to multiple sets of cold pipes bu cold pipe branch The down-going cold pipe and the up-going cold pipe, the down-going cold pipe is connected to the air distribution pipe and the gas collecting pipe, the end of the up-going cold pipe is connected to the lower loop pipe Q 2 and one end is open. The shunt pipe is connected to the intake pipe S, and the inner and outer cooling reactors have a heat exchange pipe group Cd, and the header tube in the heat exchange pipe group Cd is connected to the exhaust pipe E, the shunt pipe is connected to the intake pipe, and multiple sets of cold pipes b is connected to the shunt tube ^ and the header. A catalyst K is installed between the shunt wall L, the inner and outer cooling tube Cb of the header, and the heat exchange tube group Cd. There is an air inlet G 15 at the top of the reactor, and an air outlet G 2 at the bottom. The cold catalyst layer K reacts in a radial flow from L to m.
采用本发明还可应用于原料气多步反应, 例如用合成气制二甲醚, 在前一自 热反应器中装甲醇催化剂, 使合成气反应生成甲醇, 后一反应器中装甲醇脱水催 化剂, 再将甲醇生成二甲醚, 又例如用合成气间接法制汽油, 在前一自热反应器 中用双功能催化剂使合成气反应生成甲醇和二甲醚, 在后一外冷反应器中装入例 如沸石催化剂甲醇二甲醚混合物再转化为汽油。. . The invention can also be applied to a multi-step reaction of raw material gas, for example, synthesis of dimethyl ether from synthesis gas. A methanol catalyst is installed in the former self-heating reactor to make the synthesis gas react to form methanol. A methanol dehydration catalyst is installed in the latter reactor. Then, methanol is formed into dimethyl ether, and for example, gasoline is produced indirectly by using a synthesis gas. In a former self-heating reactor, a bifunctional catalyst is used to react the synthesis gas to produce methanol and dimethyl ether. The latter is charged in an external cooling reactor. For example, a zeolite catalyst methanol dimethyl ether mixture is converted into gasoline. ...
采用本发明, 合成反应气体一次进出反应器, 设备结构简单可靠, 触媒装在 换热管外, 触媒装填系数比 Lurgi管壳式和日本 SPC大, 进反应器气体温度低, 减少塔外气一气换热器面积, 用外冷反应器进口冷却剂温度灵活调节并降低反应 后部温度, 提高合成率。 实施例 By adopting the invention, the synthetic reaction gas enters and exits the reactor at one time. The equipment structure is simple and reliable. The catalyst is installed outside the heat exchange tube. The catalyst loading factor is larger than that of the Lurgi shell and tube and the Japanese SPC. The area of the heat exchanger is adjusted flexibly with the inlet coolant temperature of the external cooling reactor and reduces the temperature at the rear of the reaction to increase the synthesis rate. Examples
用氢、 碳氧化物原料气合成甲醇, 合成压力 7MPa, 釆用本发明内冷与外冷 组合反应器, 用国产 NC306铜基甲醇催化剂 20M3, 其中内冷反应器中 12M3, 外冷 反应器中 8M3, 进塔气 982Kmol/h, 进出塔气成分见下表。 Methanol is synthesized from hydrogen and carbon oxide raw material gas, and the synthesis pressure is 7 MPa. The combined reactor uses domestic NC306 copper-based methanol catalyst 20M 3 , of which 12M 3 in the internal cooling reactor and 8M 3 in the external cooling reactor. The inlet gas is 982Kmol / h. The composition of the inlet and outlet gas is shown in the table below.
由表可见, 釆用本发明时成分见序号 1, 出甲醇塔 CH30H为 10. 4%, '产量为 '600吨 /日, 釆用普通甲醇合成塔结果见序号 2, 在同样进塔气量和成分工况下出 甲醇塔 CH30H为 8. 26%,' 甲醇产量 503吨 /日, 釆用本发明产量提高 19%。 It can be seen from the table that when using the present invention, the composition is shown in No. 1, CH 3 0H from the methanol column is 10. 4%, and the output is 600 tons / day. Under the gas volume and composition conditions, the CH 3 0H of the methanol column was 8. 26%, and the methanol output was 503 tons / day, and the output of the present invention was increased by 19%.
Claims
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| CNB028262549A CN100486685C (en) | 2001-12-28 | 2002-12-30 | An optimized gas solid phase catalytic reaction method and apparatus |
| AU2002357566A AU2002357566A1 (en) | 2001-12-28 | 2002-12-30 | A method and apparatus for optimizing the gas-solid phase catalytic reaction |
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| CN01145535.7 | 2001-12-28 |
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| CN103055776A (en) * | 2013-01-22 | 2013-04-24 | 安阳盈德气体有限公司 | Reaction system of dimehtyl oxalate |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4600570A (en) * | 1985-06-10 | 1986-07-15 | Lin Ping Wha | Continuous controlled process for removing sulphur oxides gases from stack gases |
| WO1997031707A1 (en) * | 1996-03-01 | 1997-09-04 | Imperial Chemical Industries Plc | Exothermic catalytic chemical process |
| CN2287519Y (en) * | 1997-01-03 | 1998-08-12 | 清华大学 | Gas-solid internal circulation fluidized reactor for catalytic reaction system |
| CN2477267Y (en) * | 2000-11-25 | 2002-02-20 | 陈运根 | Isothermal efficiency self-discharging carbinol synthetic tower inner element |
-
2002
- 2002-12-30 WO PCT/CN2002/000936 patent/WO2003055586A1/en not_active Ceased
- 2002-12-30 CN CNB028262549A patent/CN100486685C/en not_active Expired - Fee Related
- 2002-12-30 AU AU2002357566A patent/AU2002357566A1/en not_active Abandoned
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4600570A (en) * | 1985-06-10 | 1986-07-15 | Lin Ping Wha | Continuous controlled process for removing sulphur oxides gases from stack gases |
| WO1997031707A1 (en) * | 1996-03-01 | 1997-09-04 | Imperial Chemical Industries Plc | Exothermic catalytic chemical process |
| CN2287519Y (en) * | 1997-01-03 | 1998-08-12 | 清华大学 | Gas-solid internal circulation fluidized reactor for catalytic reaction system |
| CN2477267Y (en) * | 2000-11-25 | 2002-02-20 | 陈运根 | Isothermal efficiency self-discharging carbinol synthetic tower inner element |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103055776A (en) * | 2013-01-22 | 2013-04-24 | 安阳盈德气体有限公司 | Reaction system of dimehtyl oxalate |
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| CN1607977A (en) | 2005-04-20 |
| AU2002357566A1 (en) | 2003-07-15 |
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