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WO2003054079A1 - Rubber composition, crosslinkable rubber composition and crosslinked rubber - Google Patents

Rubber composition, crosslinkable rubber composition and crosslinked rubber Download PDF

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Publication number
WO2003054079A1
WO2003054079A1 PCT/JP2002/012996 JP0212996W WO03054079A1 WO 2003054079 A1 WO2003054079 A1 WO 2003054079A1 JP 0212996 W JP0212996 W JP 0212996W WO 03054079 A1 WO03054079 A1 WO 03054079A1
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WO
WIPO (PCT)
Prior art keywords
rubber
gen
rubber composition
mass
polypropylene resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP2002/012996
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French (fr)
Japanese (ja)
Inventor
Koji Kitayama
Tsutomu Yamada
Hiroshi Kanbara
Mizuho Maeda
Hideo Takamatsu
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Co Ltd
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Kuraray Co Ltd
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Filing date
Publication date
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Priority to AU2002354471A priority Critical patent/AU2002354471A1/en
Publication of WO2003054079A1 publication Critical patent/WO2003054079A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60CVEHICLE TYRES; TYRE INFLATION; TYRE CHANGING; CONNECTING VALVES TO INFLATABLE ELASTIC BODIES IN GENERAL; DEVICES OR ARRANGEMENTS RELATED TO TYRES
    • B60C1/00Tyres characterised by the chemical composition or the physical arrangement or mixture of the composition
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L21/00Compositions of unspecified rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/10Homopolymers or copolymers of propene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L53/00Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L53/02Compositions of block copolymers containing at least one sequence of a polymer obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers of vinyl-aromatic monomers and conjugated dienes

Definitions

  • the present invention relates to a novel rubber composition, a crosslinkable rubber composition, and a crosslinked product obtained by crosslinking the same, which can be suitably used for tire applications, industrial member applications, and the like.
  • the rubber composition or crosslinked rubber composition obtained by the above-described method is widely used in tire applications and industrial component applications.However, it is possible to reduce the weight of the rubber composition as a whole, disperse properties when mixing rubber and resin, and improve the interface. There is still room for improvement, such as further improvements in mechanical properties due to improved adhesion, and improved wear resistance.
  • a polypropylene resin having a small specific gravity as one of the resins used as a mixture with rubber.
  • a rubber composition mixed with a polypropylene resin in order to modify rubber used for evening meals is disclosed in Japanese Patent Application Laid-Open Nos. 9-40909 and 10-330504. Disclosed I have.
  • the miscibility of the polypropylene resin and the gen-based rubber is not always sufficient, and the shape and particle size of the dispersed particles become uneven.
  • the dispersed particle size is not an appropriate particle size in order to improve the mechanical properties, and that the interfacial adhesion between the polypropylene resin and the gen-based rubber is not sufficient.
  • an object of the present invention is to provide a novel rubber that can achieve weight reduction and improved miscibility when mixing a rubber and a resin, that is, improved dispersion characteristics and interfacial adhesion, thereby achieving improvements in mechanical properties and abrasion resistance. It is an object of the present invention to provide a composition, a crosslinkable rubber composition and a crosslinked product.
  • the present inventors have conducted intensive studies to achieve the above object, and as a result, when producing a rubber composition by kneading a gen-based rubber and a polypropylene resin, a gen-based polymer block and a hydrogenated gen-based polymer block were used.
  • the miscibility between the gen-based rubber and the polypropylene resin is improved, and the dispersion characteristics of the polypropylene resin and the interface between the gen-based rubber and the polypropylene resin are improved. It has been found that the rubber composition, the cross-linkable rubber composition and the cross-linked product having improved mechanical properties such as tensile properties and abrasion properties can be obtained, and the present invention has been completed. Disclosure of the invention
  • X represents an integer of 1 or more.
  • a block copolymer having a primary structure of any of the following may be abbreviated as block copolymer (3)), and a rubber composition comprising: (1) 100 parts by mass of polypropylene resin (2) in an amount of 0.1 to 70 parts by mass, and 100 parts by mass of gen-based rubber (1) and polypropylene resin (2) in total A rubber composition characterized by containing 0.1 to 25 parts by mass of the block copolymer (3);
  • the term “gen-based rubber” means a polymer having a rubber-like property and mainly comprising a conjugated diene compound such as butadiene and isoprene.
  • the gen-based rubber (1) include natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), and styrene-butadiene copolymer rubber (SBR).
  • the “polypropylene resin” is mainly a propylene homopolymer or at least one of ⁇ -olefins such as ethylene, 1-butene, 1-octene, isobutylene, and 4-methyl-11-pentene. It is a copolymer obtained by copolymerizing with one or more monomers.
  • propylene homopolymer, propylene monoolefin block copolymer, and propylene- ⁇ -olefin random copolymer can be preferably used. One of these may be used alone, or a mixture of two or more may be used.
  • the block copolymer (3) used in the present invention is composed of a gen-based polymer block ⁇ and a hydrogenated gen-based polymer block B, and
  • the gen-based polymer block A has excellent compatibility with the gen-based rubber (1), such as butadiene and isoprene.
  • This is a polymer block mainly composed of the above conjugated diene compound, and may contain other polymerizable compounds such as a vinyl aromatic compound such as styrene.
  • the gen-based polymer block A include polyisoprene, polybutadiene, butadiene-isoprene random copolymer, styrenebutadiene random copolymer, and styrene-isoprene random copolymer.
  • the hydrogenated gen-based polymer block B has excellent compatibility with the polypropylene resin (2), and is mainly composed of conjugated diene compounds such as butadiene and isoprene, and is composed of vinyl such as styrene.
  • the hydrogenated gen-based polymer block B include hydrogenated polybutadiene, hydrogenated polyisoprene, hydrogenated styrene-butadiene random copolymer, hydrogenated butadiene-isoprene random copolymer, and the like.
  • Types of the gen-based polymer block A and the hydrogenated gen-based polymer block B constituting the block copolymer (3), and such compounds when each block contains another polymerizable compound such as styrene are determined according to the gen-based rubber (1) and polypropylene used.
  • a suitable block can be appropriately selected from the viewpoint of compatibility according to the type of the resin (2).
  • polyisoprene preferably 1 of the total isoprene units
  • polyisoprene is used as the gen-based polymer block A of the block copolymer (3).
  • 4- When using polyisoprene with the amount of the binding unit in the range of 50% or more and 99.5% or less, and using styrene-butadiene copolymer rubber (SBR) as the gen-based rubber (1)
  • SBR styrene-butadiene copolymer rubber
  • the block copolymer (3) A styrene-butadiene random copolymer can be suitably used as the copolymer A.
  • the hydrogenated polybutadiene of the block copolymer (3) is hydrogenated polybutadiene, and particularly, the amount of 1,2-bond units in all butadiene units is in the range of 50% or more and 100% or less.
  • Hydrogenated polybutadiene obtained by hydrogenating polybutadiene, hydrogenated polyisoprene, in particular, the sum of the amount of 1,2-bonded units and the amount of 3,4-bonded units in all isoprene units is 50% or more. % Or less can be suitably used.
  • the carbon-carbon double bond based on the conjugated gen unit in the hydrogenated gen-based polymer block B of the block copolymer (3) (not The unit having a saturated bond) is preferably at most 40%, more preferably at most 20%, based on all the conjugated gen units constituting the hydrogenated gen-based polymer block B.
  • the carbon-carbon double bond (unsaturated bond) based on the conjugated gen unit in the gen-based polymer block A of the block copolymer (3) is considered. Is preferably 50 mol% or more, more preferably 70 mol% or more, based on all conjugated gen units constituting the gen-based polymer block A.
  • the number average molecular weight (Mn) of the block copolymer (3) used in the present invention is not particularly limited, but is usually preferably in the range of 10,000 to 100,000, and more preferably in the range of 20,000 to 500,000. preferable.
  • the block copolymer (3) used in the present invention has a molecular weight distribution represented by the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) within the range of 1.0 to 1.5. Preferably, there is.
  • the number average molecular weight (Mn) and weight average molecular weight (Mw) are the number average molecular weight and weight average molecular weight in terms of polystyrene measured using gel permeation chromatography (GPC).
  • the block copolymer (3) used in the present invention may have a functional group such as a hydroxyl group, a hydroxyl group, an amino group, or an epoxy group at the main chain terminal or a side chain within a range that does not impair the effects of the present invention. May be provided. Further, the block copolymer (3) used in the present invention has a partial structure derived from a coupling agent such as 1,2-dibromoethane, gallium tetrachloride, tin tetrachloride in the molecular main chain. Is also good.
  • a coupling agent such as 1,2-dibromoethane, gallium tetrachloride, tin tetrachloride in the molecular main chain. Is also good.
  • the method for synthesizing the block copolymer (3) is not particularly limited.
  • a gen-based polymer block which is a precursor of the gen-based polymer block A and the hydrogenated gen-based polymer block B is used.
  • it can be produced by separately synthesizing a gen-based polymer block A having a functional group at the terminal and a hydrogenated gen-based polymer block B, and then subjecting the functional groups to a coupling reaction.
  • a gen-based polymer block A having a hydroxyl group at its terminal is subjected to anion polymerization of a conjugated gen compound (and, if necessary, a vinyl aromatic compound such as styrene) by a conventionally known method. It is synthesized by adding ethylene oxide, and on the other hand, a hydrogenated gen-based polymer block B having a terminal hydroxyl group is converted to a conjugated gen compound.
  • the polymerization temperature should be within a range of from 100 to 110 ° C under an inert gas such as dry argon or nitrogen.
  • the polymerization time is within the range of 0.01 to 200 hours.
  • the polymerization initiator is an alkali metal such as sodium metal or lithium metal; an organic alkali such as methyl lithium, ethyl lithium, n-butyl lithium, or s-butyl lithium.
  • a metal compound or the like as an initiator, a gen-based polymer block that is a precursor of the gen-based polymer block A and a hydrogenated gen-based polymer block B is formed, respectively.
  • the reaction can be carried out by a method of successively adding a conjugated diene compound (and, if necessary, a vinyl aromatic compound such as styrene) for anionic polymerization.
  • a conjugated diene compound and, if necessary, a vinyl aromatic compound such as styrene
  • one or more solvents selected from solvents that can be used in ordinary anion polymerization for example, hexane, cyclohexane, benzene, and toluene, can be appropriately used.
  • a butadiene unit and an isoprene unit are used.
  • Jethyl ether, tetrahydrofuran, ethylenedali Additives such as ethers such as coal getyl ether; 1, amines such as lyethylamine, N, N, N,, N'-tetramethylethylenediamine may be added.
  • the gen-based polymer obtained by the above-described anion polymerization is subjected to a hydrogenation reaction to form a hydrogenated gen-based polymer block B, thereby obtaining a block copolymer (3).
  • the hydrogenation reaction is carried out according to a known method.
  • a supported catalyst comprising a metal such as Pt, Pd, Ru, Rh, and Ni supported on a carrier such as carbon, alumina, or diatomaceous earth; Raney nickel; A catalyst based on a combination of a metal compound and an organic aluminum compound or an organic lithium compound; a bis (cyclopentagenenyl) compound of a transition metal such as zirconium or hafnium with lithium, sodium, potassium, or aluminum
  • a hydrogenation catalyst such as a meta-acene catalyst comprising a combination of an organometallic compound such as zinc or magnesium, and the like, in a solvent inert to a hydrogenation reaction such as hexane or cyclohexane, This can be achieved by catalytic hydrogenation of the system polymer.
  • the gen-based polymer block A and the hydrogenated gen-based polymer block In the case of hydrogenation after the sequential synthesis of the gen-based polymer block which is the precursor of the quenched B, while suppressing the hydrogenation of the gen-based polymer block A, Amines such as triethylamine, N, N, N ,, N'-tetramethylethylenediamine to promote the hydrogenation reaction of the gen-based polymer block that is It is possible to carry out hydrogenation by adding ethers such as tetrahydrofuran and the like.
  • the content of each block in the block copolymer (3) used in the present invention is not particularly limited, the effect of improving the dispersion characteristics of the polypropylene resin (2) and the effect of improving the adhesiveness at the interface with the rubber phase are improved. From the viewpoint, the content of the gen-based polymer block A (the sum of a plurality of gen-based polymer blocks A when the block copolymer (3) is present in the block copolymer (3)) is in the state before hydrogenation.
  • the content is preferably in the range of 20 to 80% by mass, while the content of the hydrogenated gen-based polymer block B (when a plurality of hydrogenated gen-based polymer blocks B are present in the block copolymer (3)) The sum of them is preferably in the range of 80 to 20% by mass before hydrogenation.
  • the reaction pressure, reaction temperature and reaction time of the hydrogenation reaction are not particularly limited, but usually, the hydrogen pressure is in the range of 0.1 to 20 MPa, and the reaction temperature is in the range of 20 to 250 ° C.
  • the reaction time is in the range of 0.1 to 200 hours.
  • the method for obtaining the block copolymer (3) from the obtained reaction mixture after the above hydrogenation reaction is not necessarily limited.
  • the reaction mixture containing the block copolymer may be converted to a poor mixture such as methanol.
  • the block copolymer (3) can be obtained by coagulating by contacting with a solvent, taking out the coagulated material, pre-drying it, and drying it under heating or reduced pressure.
  • the rubber composition of the present invention contains 0.1 to 70 parts by mass of the polypropylene resin (2) with respect to 100 parts by mass of the gen-based rubber (1), and the gen-based rubber (1) and the polypropylene resin With respect to 100 parts by mass of the total mass of (2), the block copolymer (3) is included in an amount of 0.1 to 25 parts by mass.
  • the content of the block copolymer (3) is in the range of 0.5 to 20 parts by mass with respect to 100 parts by mass of the total weight of the gen-based rubber (1) and the polypropylene resin (2), It is more preferably in the range of 1 to 15 parts by mass.
  • the amount of the block copolymer (3) is less than 0.1 part by mass or more than 25 parts by mass with respect to 100 parts by mass of the total weight of the gen-based rubber (1) and the polypropylene resin (2). In any case, the effect of improving the dispersion characteristics and the effect of improving the adhesion at the interface are poor.
  • the blending amount of the polypropylene resin (2) with respect to 100 parts by mass of the gen-based rubber (1) must be in the range of 0.1 to 70 parts by mass, and is preferably in the range of 1 to 65 parts by mass. More preferably, it is in the range of 5 to 45 parts by mass. If the blending amount of the polypropylene resin (2) is less than 0.1 part by mass, the effect of the polypropylene resin (2) to reinforce the gen-based rubber (1) will be poor, and the blending of the polypropylene resin (2) will be poor. When the amount is more than 70 parts by mass, it is difficult for the obtained rubber composition to achieve the object of the present invention.
  • the rubber composition of the present invention can be produced by applying a method generally used as a kneading method, wherein a predetermined amount of a gen-based rubber (1), a polypropylene resin (2), and a block copolymer (3) is added.
  • a method generally used as a kneading method wherein a predetermined amount of a gen-based rubber (1), a polypropylene resin (2), and a block copolymer (3) is added.
  • a gen-based rubber (1), a polypropylene resin (2), and a block copolymer (3) for example, it can be obtained by kneading using a Brabender-1, Banbury mixer, roll kneader or the like.
  • a reinforcing agent usually added for the purpose of reinforcing the rubber composition for example, carbon black or silicic acid can be further added as long as the characteristics of the compounding composition are not impaired.
  • crosslinkable rubber composition of the present invention will be described.
  • crosslinking agent that can be contained in such a crosslinkable rubber composition
  • those usually used for crosslinking rubber can be used without any particular limitation. Examples thereof include sulfur, morpholine disulfide, and alkylphenol disulfide.
  • Sulfur crosslinking agents such as cyclohexanone peroxide, methylacetate peroxyside, tert-butylperoxyisobutyrate Tert-butylbutylbenzoate, benzoylperoxide, lauroylperoxide, dicumylperoxide, ditert-butylpropyloxide, 1,3-bis (tert-butylpropyloxy) Organic peroxide crosslinking agents such as isopropyl) benzene and the like.
  • the amount of the crosslinking agent used is usually 0.05 to 10 parts by mass with respect to 100 parts by mass of the total amount of the gen-based rubber (1), the polypropylene resin (2) and the block copolymer (3). Is preferably in the range of 0.1 to 5 parts by mass.
  • a crosslinking accelerator or a crosslinking aid may be added as necessary.
  • the crosslinking accelerator and the crosslinking assistant are not particularly limited, and can be appropriately selected and used according to the crosslinking agent used.
  • the crosslinking accelerator include thiuram-based accelerators such as tetramethylthiuram monosulfide, tetramethylthiuram disulfide, and tetraethylthiuram disulfide; thiazole-based accelerators such as 2-mercaptobenzothiazol and dibed; N—cyclohexyl—2 Sulfenamide accelerators such as phenamide and N-oxydiethylene-12-benzothiazolylsulfenamide. These crosslinking accelerators may be used in combination of two or more.
  • crosslinking aid examples include metal oxides such as zinc oxide and magnesium oxide; metal hydroxides such as calcium hydroxide; metal carbonates such as zinc carbonate and basic zinc carbonate; fatty acids such as stearic acid and oleic acid. Metal salts of fatty acids such as zinc stearate and magnesium stearate; ethylene dimethacrylate, diaryl phthalate, N, N-m-phenylene dimaleide, triallyl isocyanurate, trimethylolpropane trimethacrylate And the like. These crosslinking aids may be used in combination of two or more.
  • the crosslinkable rubber composition of the present invention may further contain various additives such as an aging inhibitor, a filler, a plasticizer, and a softener, as long as the performance is not impaired.
  • the crosslinkable rubber composition of the present invention employs a method generally used as a kneading method.
  • a crosslinked product can be obtained by, for example, crosslinking with a press molding machine or crosslinking with a mold using such a crosslinkable rubber composition.
  • the rubber composition of this invention is excellent in miscibility, ie, the dispersion characteristic of a polypropylene resin, and the adhesiveness of the interface of a gen-type rubber and a polypropylene resin is improved.
  • a crosslinkable agent is added to the rubber composition of the present invention to form a crosslinkable rubber composition.
  • a bridge having improved mechanical properties such as tensile properties and abrasion resistance has been improved. Therefore, it can be suitably used for applications such as tires, industrial belts, and industrial rubber hoses such as industrial rubber hoses.
  • a hydrogenation catalyst consisting of nickel octylate and triisobutylaluminum was added to the reaction solution obtained above, the temperature was raised to 70 ° C, and hydrogen was supplied into the system until the pressure reached 1 MPa. A hydrogenation reaction was carried out until the iodine value reached 170 below. After the reaction, the reaction solution was poured into 23700 g of methanol to coagulate the polymer. The coagulated product was recovered by filtration, and further dried under reduced pressure at 80 ⁇ : for 12 hours to obtain 1,050 g of the product.
  • Natural rubber (NR; RSS # 1, ribbed smoked sheet), polypropylene resin (PP; Grand Polymer Co., trade name: Grand Polypro J104W) and IR obtained by the method of Reference Example 1 EB was kneaded with the composition shown in Table 1 at 180, 100 rpm for 7 minutes using a Brabender to obtain a rubber composition.
  • a part of the obtained rubber composition is cut with a freezing mouth tome, dyed with osmium tetroxide (only the natural rubber part is dyed), and then observed with a scanning electron microscope (SEM) to disperse the PP. And photographed. From the analysis of the photograph, the minimum particle diameter and the maximum particle diameter of the dispersed particles were determined, the distribution state of the dispersed particle diameter was examined, and the average dispersed particle diameter was determined. Table 1 shows the results. Comparative Example 1
  • a rubber composition consisting of only NR and PP without adding IR-EB was prepared in the same manner as in Example 1, and SEM observation was performed in the same manner as in Example 1. The results are shown in Table 1.
  • the average dispersed particle diameter of the polypropylene resin was 3 m in Comparative Example 1 and the average dispersed particle diameter was 5 m in the dispersion particle diameter distribution of 3 to 8 ⁇ , whereas in Example 1, the dispersed particle diameter was The distribution is 1-3 / xm and the average dispersed particle size is 2 ⁇ .
  • the dispersed particle size is made uniform and the average dispersed particle size is reduced.
  • NR (RS S # 1, ribbed smoked sheet), PP (manufactured by Grand Polymer Co., Ltd., trade name: Grand Polypro J 104W), IR—EB obtained by the method of Reference Example 1, EB, power pump rack, zinc flower And stearic acid were kneaded in a Banbury mixer at a mixing ratio shown in Table 2 at 180 ° C for 10 minutes. Then, sulfur and a cross-linking accelerator [trade name "NOXELLA MSA-G” (N-oxydiethylene-12-benzothiazolylsulfenamide), manufactured by Ouchi Shinko Chemical Co., Ltd.
  • An anti-aging agent [trade name "NOCRACK 8100NA”(N-isopropyl-1-N'-phen-2-u-p-phenylenediamine), manufactured by Ouchi Shinko Chemical Co., Ltd.] Mix by open roll in the ratio by volume, and cross-link by pressing at 145 ° A crosslinked rubber sheet having a thickness of 2 mm was obtained.
  • the hardness of the obtained crosslinked rubber sheet was measured by a type A durometer overnight in accordance with JIS 6250.
  • a dumbbell-shaped No. 5 test piece was prepared from the obtained vulcanized rubber sheet by punching, and a tensile test was performed in accordance with JIS K6251, and tensile strength and elongation at break were measured.
  • an angle-shaped test piece with no notch was prepared by punching in accordance with JISK 6252, and a tear test was performed according to ft according to JISK6252 to determine the tear strength.
  • a test piece was prepared by cross-linking the uncrosslinked rubber under the conditions of 1450 ° C and 40 minutes, and a load of 27 Under 0.0 N, an Akron abrasion test was performed to determine the abrasion volume per 100 abrasion wheels. Table 2 shows the results. Comparative Example 2
  • a crosslinked rubber was obtained by performing the same operation as in Example 2 except that IR-EB was not added.
  • Table 2 shows the results of the hardness, tensile test, tear strength and Akron abrasion test of the obtained crosslinked rubber.
  • a rubber composition, a crosslinkable rubber composition, and a crosslinked product having improved miscibility of a gen-based rubber and a polypropylene resin, that is, improved dispersion properties and interfacial adhesion, and excellent mechanical properties and abrasion resistance are provided. can get.

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Abstract

A rubber composition comprising (1) a diene rubber, (2) a polypropylene resin, and (3) a block copolymer composed of one or more diene polymer blocks (A) and one or more hydrogenated diene polymer blocks (B) and having a primary structure: (A-B)x, (A-B)x-A, or B-(A-B)x (wherein x is an integer of 1 or above), which is characterized in that the polypropylene resin (2) is contained in an amount of 0.1 to 70 parts by mass per 100 parts by mass of the diene rubber (1) and the block copolymer (3) is contained in an amount of 0.1 to 25 parts by mass per 100 parts by mass of the total of the diene rubber (1) and the polypropylene resin (2). This rubber composition is improved in dispersion properties of a diene rubber and a polyproplylene resin and interfacial adhesion, so that the rubber composition, crosslinkable rubber composition, and crosslinked rubber according to the invention are excellent in mechanical properties and wear resistance.

Description

明 ゴム組成物、 架橋性ゴム組成物おょぴ架橋物 技術分野  Akira Rubber composition, crosslinkable rubber composition

本発明は、 タイヤ用途、 工業部材用途などに好適に用いることのできる新規な ゴム組成物、 架橋性ゴム組成物およびそれを架橋してなる架橋物に関する。 背景技術  The present invention relates to a novel rubber composition, a crosslinkable rubber composition, and a crosslinked product obtained by crosslinking the same, which can be suitably used for tire applications, industrial member applications, and the like. Background art

ゴム材料の分野においては、 その使用目的に応じ、 引張強さ、 耐磨耗性、 引裂 強さ等の力学物性の向上、 耐熱性、 耐油性、 導電性等の各種物性を付与するため、 In the field of rubber materials, in order to improve mechanical properties such as tensile strength, abrasion resistance, and tear strength, and to impart various physical properties such as heat resistance, oil resistance, and conductivity, depending on the intended use,

( a ) ゴムに力一ポンプラック (C B ) 、 シリカに代表される無機フイラ一を混 合し、 かかるゴム組成物に必要に応じて架橋を施して架橋ゴム組成物として使用 すること、 (b ) ゴムにレーヨン、 ナイロン繊維に代表される有機繊維、 ハイス チレン樹脂、 ノボラック—フエノール樹脂に代表される樹脂などを混合し、 かか るゴム組成物に必要に応じて架橋を施して架橋ゴム組成物として使用すること、 が一般的に行われている (例えば、 「ポリマー A B Cハンドブック」 , 株式会社 ェヌ ' ティ一 ' エス, 2 0 0 1年 1月発行, p . 5 4 9— 5 5 4 ) 。 (a) mixing a rubber with an inorganic filler such as a pump rack (CB) and silica, subjecting the rubber composition to cross-linking as necessary, and using it as a cross-linked rubber composition; ) Organic rubber typified by rayon and nylon fiber, high styrene resin, resin typified by novolak-phenol resin, etc. are mixed with rubber, and the rubber composition is cross-linked as necessary to form a crosslinked rubber composition. (For example, "Polymer ABC Handbook", N.T.S.I.S., published in January 2001, p. 549-9-55) Four ) .

上記した方法で得られるゴム組成物または架橋ゴム組成物はタイヤ用途、 工業 部材用途に広く用いられているが ゴム組成物全体としての軽量化や、 ゴムと樹 脂の混合時における分散特性、 界面接着性の改良による力学特性のさらなる向上 や、 耐摩耗性の向上などにつき、 依然改良の余地がある。  The rubber composition or crosslinked rubber composition obtained by the above-described method is widely used in tire applications and industrial component applications.However, it is possible to reduce the weight of the rubber composition as a whole, disperse properties when mixing rubber and resin, and improve the interface. There is still room for improvement, such as further improvements in mechanical properties due to improved adhesion, and improved wear resistance.

かかる問題点を改良し得る手段として、 ゴムと混合して用いる樹脂の 1つに、 その比重が小さいポリプロピレン樹脂を採用することが挙げられる。 例えば、 夕 ィャに使用するゴムを改質するため、 ポリプロピレン樹脂を混合したゴム組成物 が特開平 9 - 4 0 8 0 9号公報、 特開平 1 0— 3 3 0 5 4 7号公報に開示されて いる。 As a means for solving such a problem, it is suggested to adopt a polypropylene resin having a small specific gravity as one of the resins used as a mixture with rubber. For example, a rubber composition mixed with a polypropylene resin in order to modify rubber used for evening meals is disclosed in Japanese Patent Application Laid-Open Nos. 9-40909 and 10-330504. Disclosed I have.

しかし、 ジェン系ゴムをポリプロピレン樹脂と混合してその改質を図ろうとす る場合、 ポリプロピレン樹脂とジェン系ゴムとの混和性が必ずしも十分でなく、 分散粒子の形状やその粒子径が不均一となりやすい上、 分散粒子径も力学物性の 向上を図るために適正な粒子径とはならず、 さらに、 ポリプロピレン樹脂とジェ ン系ゴムの界面接着性が十分でないという問題点がある。  However, when attempting to modify a gen-based rubber by mixing it with a polypropylene resin, the miscibility of the polypropylene resin and the gen-based rubber is not always sufficient, and the shape and particle size of the dispersed particles become uneven. In addition to this, there is a problem that the dispersed particle size is not an appropriate particle size in order to improve the mechanical properties, and that the interfacial adhesion between the polypropylene resin and the gen-based rubber is not sufficient.

しかして、 本発明の目的は、 軽量化や、 ゴムと樹脂の混合時における混和性、 すなわち分散特性、 及び界面接着性を改良し、 力学物性ゃ耐摩耗性の向上を達成 しうる新規なゴム組成物、 架橋性ゴム組成物および架橋物を提供することにある。 本発明者らは上記の目的を達成するために鋭意検討した結果、 ジェン系ゴムと ポリプロピレン樹脂を混練してゴム組成物を製造するに際して、 ジェン系重合体 ブロックと水添ジェン系重合体ブロックから構成され、 かつ特定の一次構造を有 するブロック共重合体を添加することにより、 ジェン系ゴムとポリプロピレン樹 脂との混和性が改良されてポリプロピレン樹脂の分散特性およびジェン系ゴムと ポリプロピレン樹脂の界面の接着性が改善され、 引張特性などの力学物性、 磨耗 特性に優れたゴム組成物、 架橋性ゴム組成物および架橋物が得られることを見出 し、 本発明を完成した。 発明の開示  Accordingly, an object of the present invention is to provide a novel rubber that can achieve weight reduction and improved miscibility when mixing a rubber and a resin, that is, improved dispersion characteristics and interfacial adhesion, thereby achieving improvements in mechanical properties and abrasion resistance. It is an object of the present invention to provide a composition, a crosslinkable rubber composition and a crosslinked product. The present inventors have conducted intensive studies to achieve the above object, and as a result, when producing a rubber composition by kneading a gen-based rubber and a polypropylene resin, a gen-based polymer block and a hydrogenated gen-based polymer block were used. By adding a block copolymer that is composed and has a specific primary structure, the miscibility between the gen-based rubber and the polypropylene resin is improved, and the dispersion characteristics of the polypropylene resin and the interface between the gen-based rubber and the polypropylene resin are improved. It has been found that the rubber composition, the cross-linkable rubber composition and the cross-linked product having improved mechanical properties such as tensile properties and abrasion properties can be obtained, and the present invention has been completed. Disclosure of the invention

すなわち、 本発明は、  That is, the present invention

① ( 1 ) ジェン系ゴム、 (2 ) ポリプロピレン樹脂、 (3 ) ジェン系重合体プロ ック A及び水添ジェン系重合体ブロック Bから構成されてかつ ① It is composed of (1) gen-based rubber, (2) polypropylene resin, (3) gen-based polymer block A and hydrogenated gen-based polymer block B, and

( A - B ) x、 ( A - B ) x - A、 B - ( A - B ) x (A-B) x , (A-B) x -A, B-(A-B) x

(式中、 Xはいずれも 1以上の整数を表す。 )  (In the formula, X represents an integer of 1 or more.)

のいずれかの一次構造を有するブロック共重合体 (以下、 ブロック共重合体 ( 3 ) と略称することがある) 、 を含んでなるゴム組成物であって、 ジェン系ゴ ム ( 1 ) 1 00質量部に対し、 ポリプロピレン樹脂 (2) を 0. 1〜70質量部 含み、 かつ、 ジェン系ゴム (1) およびポリプロピレン樹脂 (2) の合計質量 1 00質量部に対し、 ブロック共重合体 (3) を 0. 1〜2 5質量部含むことを特 徴とするゴム組成物; A block copolymer having a primary structure of any of the following (hereinafter, may be abbreviated as block copolymer (3)), and a rubber composition comprising: (1) 100 parts by mass of polypropylene resin (2) in an amount of 0.1 to 70 parts by mass, and 100 parts by mass of gen-based rubber (1) and polypropylene resin (2) in total A rubber composition characterized by containing 0.1 to 25 parts by mass of the block copolymer (3);

②前記①記載のゴム組成物と架橋剤を含有することを特徴とする架橋性ゴム組成 物; および  (2) a crosslinkable rubber composition comprising the rubber composition described in (1) and a crosslinking agent;

③前記②記載の架橋性ゴム組成物を架橋してなる架橋物である。 発明を実施するための最良の形態  (3) A crosslinked product obtained by crosslinking the crosslinkable rubber composition described in (1). BEST MODE FOR CARRYING OUT THE INVENTION

本明細書において、 "ジェン系ゴム" とは、 主にブタジエン、 イソプレンなど の共役ジェン化合物を構成成分とする、 ゴム状性質を有する重合体を意味する。 ジェン系ゴム (1) としては、 例えば、 天然ゴム (NR) 、 ポリイソプレンゴム ( I R) 、 ポリブタジエンゴム (BR) 、 スチレン—ブタジエン共重合体ゴム (S B R) などが挙げられる。  In the present specification, the term “gen-based rubber” means a polymer having a rubber-like property and mainly comprising a conjugated diene compound such as butadiene and isoprene. Examples of the gen-based rubber (1) include natural rubber (NR), polyisoprene rubber (IR), polybutadiene rubber (BR), and styrene-butadiene copolymer rubber (SBR).

また、 本明細書において、 "ポリプロピレン樹脂" は、 プロピレン単独重合体、 またはプロピレンを主として、 エチレン、 1—ブテン、 1—ォクテン、 ィソブチ レン、 4—メチル一 1—ペンテンなどの α—ォレフィンの少なくとも 1種以上か ら選択される単量体と共重合して得られる共重合体である。 これらの中でも、 プ ロピレン単独重合体、 プロピレン一ひ一ォレフィンブロック共重合体、 プロピレ ンー α—ォレフィンランダム共重合体を好ましく使用することができる。 これら は 1種類を単独で用いてもよいし、 また 2種類以上の混合物として用いてもよい。 本発明に使用するブロック共重合体 (3) は、 ジェン系重合体ブロック Α及び 水添ジェン系重合体プロック Bから構成されて、 かつ  Further, in the present specification, the “polypropylene resin” is mainly a propylene homopolymer or at least one of α-olefins such as ethylene, 1-butene, 1-octene, isobutylene, and 4-methyl-11-pentene. It is a copolymer obtained by copolymerizing with one or more monomers. Among these, propylene homopolymer, propylene monoolefin block copolymer, and propylene-α-olefin random copolymer can be preferably used. One of these may be used alone, or a mixture of two or more may be used. The block copolymer (3) used in the present invention is composed of a gen-based polymer block Α and a hydrogenated gen-based polymer block B, and

(A- B) x、 (A - B) x - A、 B - (A- B) x (A- B) x , (A-B) x -A, B-(A- B) x

(式中、 Xはいずれも 1以上の整数を表す。, )  (Wherein, X represents an integer of 1 or more.,)

のいずれかの一次構造を有するブロック共重合体である。 ブロック共重合体 (3) を構成する 2種のブロックのうち、 ジェン系重合体ブ ロック Aはジェン系ゴム ( 1) との相溶性に優れるという性質を有するものであ り、 ブタジエン、 イソプレンなどの共役ジェン化合物を主体として構成され、 ス チレンなどのビニル芳香族化合物など、 他の重合可能な化合物が含まれていても よい重合体ブロックである。 ジェン系重合体ブロック Aとしては、 例えばポリイ ソプレン、 ポリブタジエン、 ブタジエン一イソプレンランダム共重合体、 スチレ ンーブタジエンランダム共重合体、 スチレン一イソプレンランダム共重合体など を挙げることができる。 Is a block copolymer having any of the following primary structures. Among the two types of blocks constituting the block copolymer (3), the gen-based polymer block A has excellent compatibility with the gen-based rubber (1), such as butadiene and isoprene. This is a polymer block mainly composed of the above conjugated diene compound, and may contain other polymerizable compounds such as a vinyl aromatic compound such as styrene. Examples of the gen-based polymer block A include polyisoprene, polybutadiene, butadiene-isoprene random copolymer, styrenebutadiene random copolymer, and styrene-isoprene random copolymer.

一方、 水添ジェン系重合体ブロック Bはポリプロピレン樹脂 (2) との相溶性 に優れるという性質を有するものであり、 ブタジエン、 イソプレンなどの共役ジ ェン化合物を主体として構成され、 スチレンなどのビニル芳香族化合物など、 他 の重合可能な化合物が含まれていてもよい重合体プロックを水素添加して得られ る重合体ブロックである。 水添ジェン系重合体ブロック Bとしては、 例えば水添 ポリブタジエン、 水添ポリイソプレン、 水添スチレン一ブタジエンランダム共重 合体、 水添ブタジエン一イソプレンランダム共重合体などを挙げることができる。 ブロック共重合体 (3) を構成するジェン系重合体ブロック Aおよび水添ジェ ン系重合体ブロック Bの種類、 各ブロックにスチレンなどの他の重合可能な化合 物が含有される場合のかかる化合物の含有量、 および共役ジェン単位の結合様式 (1, 4一結合単位、 1 , 2—結合単位、 3, 4—結合単位) ならびにその存在 割合などは、 使用するジェン系ゴム (1) およびポリプロピレン樹脂 (2) の種 類に応じて、 相溶性の観点から適宜好適なブロックを選択できる。  On the other hand, the hydrogenated gen-based polymer block B has excellent compatibility with the polypropylene resin (2), and is mainly composed of conjugated diene compounds such as butadiene and isoprene, and is composed of vinyl such as styrene. A polymer block obtained by hydrogenating a polymer block which may contain another polymerizable compound such as an aromatic compound. Examples of the hydrogenated gen-based polymer block B include hydrogenated polybutadiene, hydrogenated polyisoprene, hydrogenated styrene-butadiene random copolymer, hydrogenated butadiene-isoprene random copolymer, and the like. Types of the gen-based polymer block A and the hydrogenated gen-based polymer block B constituting the block copolymer (3), and such compounds when each block contains another polymerizable compound such as styrene. The content of conjugated units and the bonding style of the conjugated gen units (1, 4-bonded unit, 1, 2-bonded unit, 3, 4-bonded unit) and their abundance ratio are determined according to the gen-based rubber (1) and polypropylene used. A suitable block can be appropriately selected from the viewpoint of compatibility according to the type of the resin (2).

例えばジェン系ゴム (1) として天然ゴム (NR) を使用する場合には、 プロ ック共重合体 (3) のジェン系重合体ブロック Aとしてポリイソプレン、 好まし くは全イソプレン単位中の 1, 4—結合単位の量が 5 0 %以上 99. 5 %以下の 範囲であるポリイソプレンを、 またジェン系ゴム (1) としてスチレン一ブタジ ェン共重合体ゴム (S BR) を使用する場合にはブロック共重合体 (3) のジェ ン系重合体プロック Aとしてスチレン一ブタジエンランダム共重合体をそれぞれ 好適に使用することできる。 For example, when natural rubber (NR) is used as the gen-based rubber (1), polyisoprene, preferably 1 of the total isoprene units, is used as the gen-based polymer block A of the block copolymer (3). , 4-—When using polyisoprene with the amount of the binding unit in the range of 50% or more and 99.5% or less, and using styrene-butadiene copolymer rubber (SBR) as the gen-based rubber (1) The block copolymer (3) A styrene-butadiene random copolymer can be suitably used as the copolymer A.

一方、 ブロック共重合体 (3) の水添ジェン系重合体ブロック Bとしては水添 ポリブタジエン、 特に全ブタジエン単位中の 1 , 2—結合単位の量が 50 %以上 1 00 %以下の範囲であるポリブタジエンを水添して得られる水添ポリブタジェ ンゃ、 水添ポリイソプレン、 特に全イソプレン単位中の 1 , 2—結合単位の量と 3 , 4一結合単位の量の和が 50 %以上 1 00 %以下の範囲である水添ポリィソ プレンを好適に使用することできる。  On the other hand, the hydrogenated polybutadiene of the block copolymer (3) is hydrogenated polybutadiene, and particularly, the amount of 1,2-bond units in all butadiene units is in the range of 50% or more and 100% or less. Hydrogenated polybutadiene obtained by hydrogenating polybutadiene, hydrogenated polyisoprene, in particular, the sum of the amount of 1,2-bonded units and the amount of 3,4-bonded units in all isoprene units is 50% or more. % Or less can be suitably used.

なお、 ポリプロピレン樹脂 (2) に対する相溶性を損なわない観点からは、 プ ロック共重合体 (3) の水添ジェン系重合体ブロック B中の共役ジェン単位に基 づく炭素 -炭素二重結合 (不飽和結合) を有する単位が、 該水添ジェン系重合体 プロック Bを構成する全共役ジェン単位に対して 40 %以下であることが好まし く、 特に、 20 %以下であることがより好ましい。 また、 ジェン系ゴム (1) に 対する相溶性を損なわない観点からは、 ブロック共重合体 (3) のジェン系重合 体ブロック A中の共役ジェン単位に基づく炭素一炭素二重結合 (不飽和結合) を 有する単位が、 該ジェン系重合体ブロック Aを構成する全共役ジェン単位に対し て 50モル%以上であることが好ましく、 特に、 70モル%以上であることがよ り好ましい。  In addition, from the viewpoint of not compromising the compatibility with the polypropylene resin (2), the carbon-carbon double bond based on the conjugated gen unit in the hydrogenated gen-based polymer block B of the block copolymer (3) (not The unit having a saturated bond) is preferably at most 40%, more preferably at most 20%, based on all the conjugated gen units constituting the hydrogenated gen-based polymer block B. From the viewpoint of not compromising the compatibility with the gen-based rubber (1), the carbon-carbon double bond (unsaturated bond) based on the conjugated gen unit in the gen-based polymer block A of the block copolymer (3) is considered. Is preferably 50 mol% or more, more preferably 70 mol% or more, based on all conjugated gen units constituting the gen-based polymer block A.

本発明で使用するブロック共重合体 (3) の数平均分子量 (Mn) は特に限定 されないが、 通常、 1万〜 1 00万の範囲であることが好ましく、 2万〜 50万 の範囲がより好ましい。 また、 本発明で使用するプロック共重合体 (3) は、 重 量平均分子量 (Mw) ノ数平均分子量 (Mn) の比で表される分子量分布が 1. 0〜1. 5の範囲内であることが好ましい。 なお、 ここでいう数平均分子量 (M n) および重量平均分子量 (Mw) は、 ゲルパーミエーシヨンクロマトグラフィ 一 (GP C) を用いて測定したポリスチレン換算の数平均分子量および重量平均 分子量である。 また、 本発明で使用するブロック共重合体 (3 ) は、 本発明の効果を損なわな い範囲でその主鎖末端または側鎖に水酸基、 力ルポキシル基、 アミノ基、 ェポキ シ基などの官能基を有していてもよい。 さらに、 本発明で使用するブロック共重 合体 ( 3 ) は、 1 , 2—ジブロモェタン、 四塩化ゲイ素、 四塩化スズなどのカツ プリング剤に由来する部分構造を分子主鎖中に有していてもよい。 The number average molecular weight (Mn) of the block copolymer (3) used in the present invention is not particularly limited, but is usually preferably in the range of 10,000 to 100,000, and more preferably in the range of 20,000 to 500,000. preferable. The block copolymer (3) used in the present invention has a molecular weight distribution represented by the ratio of the weight average molecular weight (Mw) to the number average molecular weight (Mn) within the range of 1.0 to 1.5. Preferably, there is. Here, the number average molecular weight (Mn) and weight average molecular weight (Mw) are the number average molecular weight and weight average molecular weight in terms of polystyrene measured using gel permeation chromatography (GPC). The block copolymer (3) used in the present invention may have a functional group such as a hydroxyl group, a hydroxyl group, an amino group, or an epoxy group at the main chain terminal or a side chain within a range that does not impair the effects of the present invention. May be provided. Further, the block copolymer (3) used in the present invention has a partial structure derived from a coupling agent such as 1,2-dibromoethane, gallium tetrachloride, tin tetrachloride in the molecular main chain. Is also good.

ブロック共重合体 (3 ) の合成法は特に限られるものではないが、 例えば、 ジ ェン系重合体ブロック Aおよび水添ジェン系重合体ブロック Bの前駆体となるジ ェン系重合体ブロックを逐次ァニオン重合し、 その後水素添加 (水添) 反応する ことにより製造することができる。 また、 末端に官能基を有するジェン系重合体 プロック Aおよび水添ジェン系重合体プロック Bを別途合成した後に、 かかる官 能基同士をカップリング反応させることによって製造できる。 例えば、 末端に水 酸基を有するジェン系重合体ブロック Aを、 共役ジェン化合物 (および必要に応 じてスチレンなどのビニル芳香族化合物) を従来既知の方法でァニオン重合させ て、 ァニオン重合停止時にエチレンオキサイ ドを添加することにより合成し、 一 方、 末端水酸基を有する水添ジェン系重合体ブロック Bを、 共役ジェン化合物 The method for synthesizing the block copolymer (3) is not particularly limited. For example, a gen-based polymer block which is a precursor of the gen-based polymer block A and the hydrogenated gen-based polymer block B is used. Can be produced by successive anion polymerization followed by hydrogenation (hydrogenation). Alternatively, it can be produced by separately synthesizing a gen-based polymer block A having a functional group at the terminal and a hydrogenated gen-based polymer block B, and then subjecting the functional groups to a coupling reaction. For example, a gen-based polymer block A having a hydroxyl group at its terminal is subjected to anion polymerization of a conjugated gen compound (and, if necessary, a vinyl aromatic compound such as styrene) by a conventionally known method. It is synthesized by adding ethylene oxide, and on the other hand, a hydrogenated gen-based polymer block B having a terminal hydroxyl group is converted to a conjugated gen compound.

(および必要に応じてスチレンなどのビエル芳香族化合物) を従来既知の方法で ァニオン重合させて、 ァニオン重合停止時にエチレンオキサイ ドを添加し、 次い で得られた重合体を水添することにより合成し、 その後両者をジィソシァネート で力ップリング反応することにより製造することもできる。 (And, if necessary, biel aromatic compounds such as styrene) by anion polymerization using a conventionally known method, adding ethylene oxide when the anion polymerization is stopped, and then hydrogenating the obtained polymer. And then subjecting them to a force-pulling reaction with disocyanate.

ブロック共重合体 (3 ) を得るためにァニオン重合法を採用する場合において は、 乾燥アルゴン、 窒素などの不活性ガス下で、 重合温度として— 1 0 0 〜十 1 0 0 °Cの範囲内、 重合時間として 0 . 0 1〜 2 0 0時間の範囲内、 重合開始剤 として、 金属ナトリウム、 金属リチウムなどのアルカリ金属 ; メチルリチウム、 ェチルリチウム、 n—ブチルリチウム、 s—プチルリチウムなどの有機アルカリ 金属化合物などを開始剤としで用いて、 ジェン系重合体ブロック A、 及び水添ジ ェン系重合体ブロック Bの前駆体となるジェン系重合体ブロックをそれぞれ形成 させるための共役ジェン化合物 (および必要に応じてスチレンなどのビニル芳香 族化合物) を逐次添加してァニオン重合させる方法で行うことができる。 かかる 方法では、 通常のァニオン重合で使用可能な溶媒、 例えばへキサン、 シクロへキ サン、 ベンゼン、 トルエンなどから 1種または 2種以上を適宜選択して用いるこ とができる。 In the case where the anion polymerization method is used to obtain the block copolymer (3), the polymerization temperature should be within a range of from 100 to 110 ° C under an inert gas such as dry argon or nitrogen. The polymerization time is within the range of 0.01 to 200 hours. The polymerization initiator is an alkali metal such as sodium metal or lithium metal; an organic alkali such as methyl lithium, ethyl lithium, n-butyl lithium, or s-butyl lithium. Using a metal compound or the like as an initiator, a gen-based polymer block that is a precursor of the gen-based polymer block A and a hydrogenated gen-based polymer block B is formed, respectively. The reaction can be carried out by a method of successively adding a conjugated diene compound (and, if necessary, a vinyl aromatic compound such as styrene) for anionic polymerization. In this method, one or more solvents selected from solvents that can be used in ordinary anion polymerization, for example, hexane, cyclohexane, benzene, and toluene, can be appropriately used.

また、 ジェン系重合体ブロック A、 及び水添ジェン系重合体ブロック Bの前駆 体となるジェン系重合体ブロックをそれぞれ形成させるための一連のァニオン重 合の際には、 ブタジエン単位、 イソプレン単位の結合様式 ( 1, 2—結合単位、 1 , 4一結合単位、 3 , 4—結合単位など) の割合を制御するために、 重合前も しくは重合途中で適宜、 ジェチルェ一テル、 テトラヒドロフラン、 エチレンダリ コールジェチルエーテルなどのエーテル類 ; 1、リェチルアミン、 N , N, N, , N ' —テトラメチルエチレンジアミンなどのアミン類などの添加剤を加えてもよ い。  In addition, in a series of anion polymerization for forming a gen-based polymer block that is a precursor of the gen-based polymer block A and the hydrogenated gen-based polymer block B, a butadiene unit and an isoprene unit are used. In order to control the ratio of the bonding mode (1,2-linking unit, 1,4-linking unit, 3,4-linking unit, etc.), before or during polymerization, Jethyl ether, tetrahydrofuran, ethylenedali Additives such as ethers such as coal getyl ether; 1, amines such as lyethylamine, N, N, N,, N'-tetramethylethylenediamine may be added.

次いで、 上記したァニオン重合をすることによって得られたジェン系重合体を 水素添加反応することによって、 水添ジェン系重合体ブロック Bを形成し、 プロ ック共重合体 (3 ) を得る。 水素添加反応は、 公知の方法に準じ、 P t、 P d、 R u、 R h、 N iなどの金属をカーボン、 アルミナ、 ケイソゥ土などの担体に担 持させてなる担持触媒; ラネーニッケル;遷移金属化合物と有機アルミニウム化 合物または有機リチゥム化合物などとの組み合わせからなるチ一ダラ一系触媒; ジルコニウム、 ハフニウムなどの遷移金属のビス (シクロペンタジェニル) 化合 物とリチウム、 ナトリウム、 カリウム、 アルミニウム、 亜鉛またはマグネシウム などの有機金属化合物などを組み合わせてなるメタ口セン系触媒などの水素添加 触媒の存在下、 へキサン、 シクロへキサンなどの水素添加反応に対して不活性な 溶媒中において該ジェン系重合体を接触水素添加することによって行うことがで さる。  Next, the gen-based polymer obtained by the above-described anion polymerization is subjected to a hydrogenation reaction to form a hydrogenated gen-based polymer block B, thereby obtaining a block copolymer (3). The hydrogenation reaction is carried out according to a known method. A supported catalyst comprising a metal such as Pt, Pd, Ru, Rh, and Ni supported on a carrier such as carbon, alumina, or diatomaceous earth; Raney nickel; A catalyst based on a combination of a metal compound and an organic aluminum compound or an organic lithium compound; a bis (cyclopentagenenyl) compound of a transition metal such as zirconium or hafnium with lithium, sodium, potassium, or aluminum In the presence of a hydrogenation catalyst such as a meta-acene catalyst comprising a combination of an organometallic compound such as zinc or magnesium, and the like, in a solvent inert to a hydrogenation reaction such as hexane or cyclohexane, This can be achieved by catalytic hydrogenation of the system polymer.

なお、 上記のように、 ジェン系重合体ブロック A、 水添ジェン系重合体ブロッ ク Bの前駆体となるジェン系重合体ブロックを逐次合成の後、 水添する場合には、 ジェン系重合体ブロック Aが水添されるのを抑制しつつ、 水添ジェン系重合体ブ 口ック Bの前駆体となるジェン系重合体ブロックの水添反応を進行させるために、 卜リエチルァミン、 N, N, N, , N ' ーテトラメチルエチレンジァミンなどの アミン類; ジェチルエーテル、 テトラヒドロフランなどのエーテル類を添加して 水添を行うことが可能である。 As described above, the gen-based polymer block A and the hydrogenated gen-based polymer block In the case of hydrogenation after the sequential synthesis of the gen-based polymer block which is the precursor of the quenched B, while suppressing the hydrogenation of the gen-based polymer block A, Amines such as triethylamine, N, N, N ,, N'-tetramethylethylenediamine to promote the hydrogenation reaction of the gen-based polymer block that is It is possible to carry out hydrogenation by adding ethers such as tetrahydrofuran and the like.

本発明で使用するプロック共重合体 (3) 中における各ブロックの含有量は特 に限定されないが、 ポリプロピレン樹脂 (2) の分散特性の改善効果およびゴム 相との界面の接着性の改善効果の観点からは、 ジェン系重合体ブロック Aの含有 量 (ブロック共重合体 (3) 中に複数個のジェン系重合体ブロック Aが存在する 場合には、 それらの和) は水素添加前の状態において 20〜 80質量%の範囲で あるのが好ましく、 一方水添ジェン系重合体ブロック Bの含有量 (ブロック共重 合体 (3) 中に複数個の水添ジェン系重合体ブロック Bが存在する場合にはそれ らの和) は水素添加前の状態において 80〜20質量%の範囲であることが好ま しい。  Although the content of each block in the block copolymer (3) used in the present invention is not particularly limited, the effect of improving the dispersion characteristics of the polypropylene resin (2) and the effect of improving the adhesiveness at the interface with the rubber phase are improved. From the viewpoint, the content of the gen-based polymer block A (the sum of a plurality of gen-based polymer blocks A when the block copolymer (3) is present in the block copolymer (3)) is in the state before hydrogenation. The content is preferably in the range of 20 to 80% by mass, while the content of the hydrogenated gen-based polymer block B (when a plurality of hydrogenated gen-based polymer blocks B are present in the block copolymer (3)) The sum of them is preferably in the range of 80 to 20% by mass before hydrogenation.

水素添加反応の反応圧力、 反応温度および反応時間については特に限定はない が、 通常、 水素圧力としては 0. l~20MP aの範囲、 反応温度としては 2 0 〜 2 5 0 °Cの範囲、 反応時間としては 0. 1〜 200時間の範囲が採用される。 上記の水素添加反応後、 得られた反応混合物からのブロック共重合体 (3) の 取得方法としては、 必ずしも限られるものではないが、 例えば、 ブロック共重合 体を含む反応混合物をメタノールなどの貧溶媒と接触させることにより凝固させ、 凝固物を取り出し、 それを予備乾燥した後、 加熱あるいは減圧下に乾燥すること によって、 プロック共重合体 (3) を得ることができる。  The reaction pressure, reaction temperature and reaction time of the hydrogenation reaction are not particularly limited, but usually, the hydrogen pressure is in the range of 0.1 to 20 MPa, and the reaction temperature is in the range of 20 to 250 ° C. The reaction time is in the range of 0.1 to 200 hours. The method for obtaining the block copolymer (3) from the obtained reaction mixture after the above hydrogenation reaction is not necessarily limited. For example, the reaction mixture containing the block copolymer may be converted to a poor mixture such as methanol. The block copolymer (3) can be obtained by coagulating by contacting with a solvent, taking out the coagulated material, pre-drying it, and drying it under heating or reduced pressure.

本発明のゴム組成物は、 ジェン系ゴム (1) 1 00質量部に対し、 ポリプロピ レン樹脂 (2) を 0. 1〜70質量部含み、 かつ、 ジェン系ゴム (1) およびポ リプロピレン樹脂 (2) の合計質量 1 00質量部に対し、 ブロック共重合体 (3) を 0. 1~2 5質量部含むことを特徴とする。 好ましくは、 ブロック共重 合体 (3) の含有量はジェン系ゴム (1) およびポリプロピレン樹脂 (2) の合 計質量 1 0 0質量部に対して 0. 5 ~ 20質量部の範囲であり、 より好ましくは 1〜1 5質量部の範囲である。 ブロック共重合体 (3) がジェン系ゴム (1) お よびポリプロピレン樹脂 (2) の合計質量 1 00質量部に対して 0. 1質量部よ り少ない場合、 また 2 5質量部より多い場合には、 いずれも分散特性の改良効果、 界面の接着改善効果が乏しくなる。 The rubber composition of the present invention contains 0.1 to 70 parts by mass of the polypropylene resin (2) with respect to 100 parts by mass of the gen-based rubber (1), and the gen-based rubber (1) and the polypropylene resin With respect to 100 parts by mass of the total mass of (2), the block copolymer (3) is included in an amount of 0.1 to 25 parts by mass. Preferably, the content of the block copolymer (3) is in the range of 0.5 to 20 parts by mass with respect to 100 parts by mass of the total weight of the gen-based rubber (1) and the polypropylene resin (2), It is more preferably in the range of 1 to 15 parts by mass. When the amount of the block copolymer (3) is less than 0.1 part by mass or more than 25 parts by mass with respect to 100 parts by mass of the total weight of the gen-based rubber (1) and the polypropylene resin (2). In any case, the effect of improving the dispersion characteristics and the effect of improving the adhesion at the interface are poor.

なお、 ジェン系ゴム (1) 10 0質量部に対するポリプロピレン樹脂 (2) の 配合量は 0. 1 ~ 70質量部の範囲であることが必要であり、 1〜65質量部の 範囲であるのが好ましく、 5〜45質量部の範囲であるのがより好ましい。 ポリ プロピレン樹脂 (2) の配合量が 0. 1質量部より少なくなると、 ポリプロピレ ン榭脂 (2) によるジェン系ゴム (1) の補強効果に乏しくなり、 また、 ポリプ ロピレン樹脂 (2) の配合量が 7 0質量部より多くなると、 得られるゴム組成物 は本発明の目的を達成することが困難となる。  The blending amount of the polypropylene resin (2) with respect to 100 parts by mass of the gen-based rubber (1) must be in the range of 0.1 to 70 parts by mass, and is preferably in the range of 1 to 65 parts by mass. More preferably, it is in the range of 5 to 45 parts by mass. If the blending amount of the polypropylene resin (2) is less than 0.1 part by mass, the effect of the polypropylene resin (2) to reinforce the gen-based rubber (1) will be poor, and the blending of the polypropylene resin (2) will be poor. When the amount is more than 70 parts by mass, it is difficult for the obtained rubber composition to achieve the object of the present invention.

本発明のゴム組成物は、 混練方法として一般的に用いられる方法を適用するこ とにより製造でき、 ジェン系ゴム (1) 、 ポリプロピレン樹脂 (2) 、 ブロック 共重合体 (3) の所定量を例えばブラベンダ一、 バンバリ一ミキサー、 ロール混 練機などを用いて混練することで得られる。  The rubber composition of the present invention can be produced by applying a method generally used as a kneading method, wherein a predetermined amount of a gen-based rubber (1), a polypropylene resin (2), and a block copolymer (3) is added. For example, it can be obtained by kneading using a Brabender-1, Banbury mixer, roll kneader or the like.

また、 本発明のゴム組成物には、 本配合の特性を損なわない範囲で、 通常ゴム 組成物を補強する目的で添加する補強剤、 例えばカーボンブラックやシリ力など をさらに添加することができる。  Further, to the rubber composition of the present invention, a reinforcing agent usually added for the purpose of reinforcing the rubber composition, for example, carbon black or silicic acid can be further added as long as the characteristics of the compounding composition are not impaired.

次に、 本発明の架橋性ゴム組成物について説明する。 かかる架橋性ゴム組成物 に含有させることのできる架橋剤は、 通常ゴムの架橋に用いられているものを特 に制限なく使用することができ、 例えば硫黄、 モルホリンジスルフィ ド、 アルキ ルフエノールジスルフィ ドなどの硫黄架橋剤 ; シクロへキサノンパ一ォキサイ ド、 メチルァセトァセテートパーォキサイ ド、 t e r t—ブチルパーォキシィソブチ レート、 t e r t —プチルパ一ォキシベンゾェ一ト、 ベンゾィルパーオキサイ ド、 ラウロイルパーオキサイ ド、 ジクミルパーオキサイ ド、 ジ t e r t —プチルパ一 オキサイ ド、 1 , 3 —ビス ( t e r t —プチルパーォキシイソプロピル) ベンゼ ンなどの有機過酸化物架橋剤などを挙げることができる。 架橋剤の使用量は、 ジ ェン系ゴム ( 1 ) 、 ポリプロピレン樹脂 (2 ) およびブロック共重合体 ( 3 ) の 合計量 1 0 0質量部に対して通常 0 . 0 5 ~ 1 0質量部の範囲であることが好ま しく、 0 . 1 ~ 5質量部の範囲であることがより好ましい。 Next, the crosslinkable rubber composition of the present invention will be described. As the crosslinking agent that can be contained in such a crosslinkable rubber composition, those usually used for crosslinking rubber can be used without any particular limitation. Examples thereof include sulfur, morpholine disulfide, and alkylphenol disulfide. Sulfur crosslinking agents such as cyclohexanone peroxide, methylacetate peroxyside, tert-butylperoxyisobutyrate Tert-butylbutylbenzoate, benzoylperoxide, lauroylperoxide, dicumylperoxide, ditert-butylpropyloxide, 1,3-bis (tert-butylpropyloxy) Organic peroxide crosslinking agents such as isopropyl) benzene and the like. The amount of the crosslinking agent used is usually 0.05 to 10 parts by mass with respect to 100 parts by mass of the total amount of the gen-based rubber (1), the polypropylene resin (2) and the block copolymer (3). Is preferably in the range of 0.1 to 5 parts by mass.

本発明においては、 必要に応じて、 架橋促進剤や架橋助剤を配合してもよい。 かかる架橋促進剤や架橋助剤は特に限定されず、 用いる架橋剤に応じて適宜選択 して使用することができる。 架橋促進剤としては、 例えば、 テトラメチルチウラ ムモノスルフィ ド、 テトラメチルチウラムジスルフィ ド、 テトラエチルチウラム ジスルフィ ドなどのチウラム系促進剤 ; 2—メルカプトべンゾチアゾ一ル、 ジべ ドなどのチアゾール系促進剤 ; N—シクロへキシル— 2

Figure imgf000012_0001
ェンアミ ド、 N—ォキシジエチレン一 2—ベンゾチアゾ リルスルフェンアミ ドなどのスルフェンアミ ド系促進剤などが挙げられる。 これ らの架橋促進剤は 2種以上を組み合わせて使用してもよい。 In the present invention, a crosslinking accelerator or a crosslinking aid may be added as necessary. The crosslinking accelerator and the crosslinking assistant are not particularly limited, and can be appropriately selected and used according to the crosslinking agent used. Examples of the crosslinking accelerator include thiuram-based accelerators such as tetramethylthiuram monosulfide, tetramethylthiuram disulfide, and tetraethylthiuram disulfide; thiazole-based accelerators such as 2-mercaptobenzothiazol and dibed; N—cyclohexyl—2
Figure imgf000012_0001
Sulfenamide accelerators such as phenamide and N-oxydiethylene-12-benzothiazolylsulfenamide. These crosslinking accelerators may be used in combination of two or more.

また、 架橋助剤としては酸化亜鉛、 酸化マグネシウムなどの金属酸化物;水酸 化カルシウムなどの金属水酸化物;炭酸亜鉛、 塩基性炭酸亜鉛などの金属炭酸 塩; ステアリン酸、 ォレイン酸などの脂肪酸; ステアリン酸亜鉛、 ステアリン酸 マグネシウムなどの脂肪酸の金属塩; エチレンジメタクリレ一ト、 ジァリルフタ レート、 N , N— m—フエ二レンジマレイミ ド、 トリアリルイソシァヌレート、 トリメチロールプロパントリメタクリレ一トなどが挙げられる。 これらの架橋助 剤は 2種以上を組み合わせて使用してもよい。  Examples of the crosslinking aid include metal oxides such as zinc oxide and magnesium oxide; metal hydroxides such as calcium hydroxide; metal carbonates such as zinc carbonate and basic zinc carbonate; fatty acids such as stearic acid and oleic acid. Metal salts of fatty acids such as zinc stearate and magnesium stearate; ethylene dimethacrylate, diaryl phthalate, N, N-m-phenylene dimaleide, triallyl isocyanurate, trimethylolpropane trimethacrylate And the like. These crosslinking aids may be used in combination of two or more.

なお、 本発明の架橋性ゴム組成物には、 その性能を損なわない範囲で、 老化防 止剤、 充填剤、 可塑剤、 軟化剤などの各種配合剤をさらに配合することもできる。 本発明の架橋性ゴム組成物は、 混練方法として一般的に用いられる方法を適用 することにより製造でき、 ジェン系ゴム ( 1 ) 、 ポリプロピレン樹脂 (2 ) 、 ブ ロック共重合体 (3 ) の所定量に対して架橋剤、 また必要に応じて架橋促進剤、 架橋助剤などを添加することで得られる。 また、 かかる架橋性ゴム組成物を例え ばプレス成形機による架橋、 または型架橋することによって架橋物を得ることが できる。 The crosslinkable rubber composition of the present invention may further contain various additives such as an aging inhibitor, a filler, a plasticizer, and a softener, as long as the performance is not impaired. The crosslinkable rubber composition of the present invention employs a method generally used as a kneading method. A cross-linking agent, and if necessary, a cross-linking agent, a cross-linking accelerator, a cross-linking auxiliary agent, etc. for a predetermined amount of the gen-based rubber (1), the polypropylene resin (2), It is obtained by adding. In addition, a crosslinked product can be obtained by, for example, crosslinking with a press molding machine or crosslinking with a mold using such a crosslinkable rubber composition.

本発明のゴム組成物は、 混和性、 すなわちポリプロピレン樹脂の分散特性に優 れ、 かつ、 ジェン系ゴムとポリプロピレン樹脂の界面の接着性が改善される。 ま た、 本発明のゴム組成物に架橋剤を加えて架橋性ゴム組成物とし、 さらにかかる 組成物を架橋させることで、 引張特性などの力学的性能ゃ耐磨耗性が向上した架 橋物を得ることができるので、 タイヤ用途、 工業用ベルト、 工業用ゴムホースな どの工業用部材用途などに好適に使用することができる。  ADVANTAGE OF THE INVENTION The rubber composition of this invention is excellent in miscibility, ie, the dispersion characteristic of a polypropylene resin, and the adhesiveness of the interface of a gen-type rubber and a polypropylene resin is improved. Further, a crosslinkable agent is added to the rubber composition of the present invention to form a crosslinkable rubber composition. Further, by cross-linking such a composition, a bridge having improved mechanical properties such as tensile properties and abrasion resistance has been improved. Therefore, it can be suitably used for applications such as tires, industrial belts, and industrial rubber hoses such as industrial rubber hoses.

以下、 本発明を実施例で具体的に説明する。 なお、 本発明はこれらの実施例に より限定されるものではない。 参考例 1  Hereinafter, the present invention will be described specifically with reference to Examples. The present invention is not limited by these examples. Reference example 1

窒素置換を行った容量 5 リットルのォ一卜クレープ中に、 脱気、 脱水処理した シクロへキサン 4 8 0 0 gおよび s —ブチルリチウムの 1 0質量%シクロへキサ ン溶液 8 m 1 を仕込んだ後、 5 0でまで昇温しイソプレン 4 1 0 gを添加し、 3 時間重合を行った。 反応液の一部をサンプリングし、 ゲルパ一ミエ一シヨンクロ マトグラフィ一 (G P C ) で生成物を分析したところ、 ポリスチレン ( P S t ) 換算の M n = 9 3 9 0 0、 Mw/ M n = 1 . 1 5のポリイソプレンが生成したこ とが分かった。  Into a 5-liter autoclave with nitrogen replacement, 480 g of degassed and dehydrated cyclohexane and 8 m 1 of a 10% by mass cyclohexane solution of s-butyllithium were charged. After that, the temperature was raised to 50, and 410 g of isoprene was added, and polymerization was carried out for 3 hours. A part of the reaction solution was sampled, and the product was analyzed by gel permeation chromatography (GPC). As a result, polystyrene (PSt) -converted Mn = 930,000 and Mw / Mn = 1. It was found that 15 polyisoprene was formed.

引き続き、 上記の反応液に脱気、 脱水処理した N, N , Ν ' , Ν ' ーテトラメ チルエチレンジアミ > 3 を添加し、 次いでブタジエン 6 0 0 gを加えて 5 0 °C で 3時間重合を行った。 重合溶液にメタノール 1 0 gを添加し重合停止反応を行 つた後に、 反応液の一部をサンプリングし、 G P Cで分析を行つたところ、 P S t換算の M n = 1 780 0 0、 Mw/Mn = 1. 1 6のポリイソプレン—ポリブ タジェンブロック共重合体が得られたことが分かつた。 Subsequently, degassed and dehydrated N, N, Ν ', Ν'-tetramethylethylenediamine> 3 was added to the above reaction solution, and then 600 g of butadiene was added, followed by polymerization at 50 ° C for 3 hours. Was done. After adding 10 g of methanol to the polymerization solution and performing a polymerization termination reaction, a part of the reaction solution was sampled and analyzed by GPC. It was found that a polyisoprene-polybutadiene block copolymer having Mn = 1780 0 0 and Mw / Mn = 1.16 in terms of t was obtained.

上記で得られた反応液にォクチル酸ニッケルおよびトリイソブチルアルミニゥ ムからなる水素添加触媒を加えて 70°Cに昇温した後、 1 MP aになるまで水素 を系内に供給し、 その条件下でヨウ素価 1 70となるまで水添反応を行った。 反 応後、 反応液をメタノール 23700 g中に注いで重合体を凝固させた。 凝固し た生成物を濾過により回収し、 さらに減圧下、 80 X:で 1 2時間乾燥することに よって生成物 1 0 50 gを得た。  A hydrogenation catalyst consisting of nickel octylate and triisobutylaluminum was added to the reaction solution obtained above, the temperature was raised to 70 ° C, and hydrogen was supplied into the system until the pressure reached 1 MPa. A hydrogenation reaction was carried out until the iodine value reached 170 below. After the reaction, the reaction solution was poured into 23700 g of methanol to coagulate the polymer. The coagulated product was recovered by filtration, and further dried under reduced pressure at 80 ×: for 12 hours to obtain 1,050 g of the product.

得られた生成物を GP Cおよび1 H— NMRで分析したところ、 ポリブタジェ ンブロックに含まれる炭素一炭素二重結合 (不飽和結合) の 9 6 %が水素添加さ れ飽和結合に変換され、 ポリイソプレンブロックに含まれる炭素—炭素二重結合 (不飽和結合) の 80 %が水素添加されずに残存していることが確認できた。 ま た、 G P Cで分析を行ったところ、 P S t換算の M n = 1 77 300、 Mw/M n= l . 1 5のポリイソプレン—水添ポリブタジエンのジブロック重合体 (以下、 このジブロック共重合体を I R— EBと略記する) であることが確認できた。 実施例 1 When the obtained product was analyzed by GPC and 1 H-NMR, 96% of the carbon-carbon double bonds (unsaturated bonds) contained in the polybutadiene block were converted to saturated bonds by hydrogenation. It was confirmed that 80% of the carbon-carbon double bonds (unsaturated bonds) contained in the polyisoprene block remained without hydrogenation. When analyzed by GPC, a diblock polymer of polyisoprene-hydrogenated polybutadiene having a Mn of 1 77300 and a Mw / Mn of 1.515 in terms of PSt (hereinafter referred to as a diblock copolymer) was obtained. The polymer was abbreviated as IR-EB). Example 1

天然ゴム (NR ; RS S # 1、 リブドスモークドシート) 、 ポリプロピレン樹 脂 ( P P ; グランドポリマー社製、 商品名 : グランドポリプロ J 104 W) およ び参考例 1の方法で得られた I R— EBを、 表 1の組成でブラベンダーを用いて 180 、 1 0 0 r pmで 7分間混練することによりゴム組成物を得た。 得られ たゴム組成物の一部を凍結ミク口トームで切削し、 四酸化ォスミゥムで染色した 後 (天然ゴム部分のみが染色される) 、 走査電子顕微鏡 (SEM) 観察を行って P Pの分散状態を観察し、 写真撮影を行った。 その写真の分析から、 分散粒子の 最小粒子径、 最大粒子径を求め、 分散粒子径の分布状態を調べるとともに、 平均 分散粒子径を求めた。 結果を表 1に示す。 比較例 1 Natural rubber (NR; RSS # 1, ribbed smoked sheet), polypropylene resin (PP; Grand Polymer Co., trade name: Grand Polypro J104W) and IR obtained by the method of Reference Example 1 EB was kneaded with the composition shown in Table 1 at 180, 100 rpm for 7 minutes using a Brabender to obtain a rubber composition. A part of the obtained rubber composition is cut with a freezing mouth tome, dyed with osmium tetroxide (only the natural rubber part is dyed), and then observed with a scanning electron microscope (SEM) to disperse the PP. And photographed. From the analysis of the photograph, the minimum particle diameter and the maximum particle diameter of the dispersed particles were determined, the distribution state of the dispersed particle diameter was examined, and the average dispersed particle diameter was determined. Table 1 shows the results. Comparative Example 1

I R— EBを加えず、 NRおよび P Pのみからなるゴム組成物を実施例 1と同 様にして調製し、 実施例 1と同様にして S EM観察を行った。 結果を表 1に示す <  A rubber composition consisting of only NR and PP without adding IR-EB was prepared in the same manner as in Example 1, and SEM observation was performed in the same manner as in Example 1. The results are shown in Table 1.

Figure imgf000015_0001
Figure imgf000015_0001

2 ) P P : グランドポリマ一社製 グランドポリプロ J 1 04 W  2) P P: GrandPolypro J104W manufactured by GrandPolymer

S EM観察の結果、 ポリプロピレン樹脂の平均分散粒子径が、 比較例 1では分 散粒子径分布が 3 ~ 8 πιで平均分散粒子径 5 mであるのに対し、 実施例 1で は分散粒子径分布が 1〜3 /xmで平均分散粒子径 2 ηιであり、 I R— ΕΒを添 加することによって、 分散粒子径の大きさが均一化するとともに、 平均分散粒子 径を小粒径化することができた。 実施例 2 As a result of SEM observation, the average dispersed particle diameter of the polypropylene resin was 3 m in Comparative Example 1 and the average dispersed particle diameter was 5 m in the dispersion particle diameter distribution of 3 to 8πι, whereas in Example 1, the dispersed particle diameter was The distribution is 1-3 / xm and the average dispersed particle size is 2 ηι. By adding IR-—, the dispersed particle size is made uniform and the average dispersed particle size is reduced. Was completed. Example 2

NR (RS S # 1、 リブドスモ一クドシート) 、 P P (グランドポリマ一社製、 商品名 : グランドポリプロ J 1 04W) 、 参考例 1の方法で得られた I R— EB、 力一ポンプラック、 亜鉛華およびステアリン酸を、 表 2に示す配合量比でバンバ リーミキサーにて 1 80°C、 1 0分混練した。 次いで、 得られた混練物に、 硫黄 および架橋促進剤 [商品名 「ノクセラー MSA— G」 (N—ォキシジエチレン 一 2—べンゾチアゾリルスルフェンアミ ド) 、 大内新興化学工業 (株) 製] 、 老 化防止剤 [商品名 「ノクラック 8 1 0NA」 (N—イソプロピル一 N' —フエ 二ルー p—フエ二レンジァミン) 、 大内新興化学工業 (株) 製] を表 2に示す配 合量比でオープンロールで混合し、 145° (:、 20分プレスすることで架橋し、 厚さ 2 mmの架橋ゴムシ一卜を得た。 NR (RS S # 1, ribbed smoked sheet), PP (manufactured by Grand Polymer Co., Ltd., trade name: Grand Polypro J 104W), IR—EB obtained by the method of Reference Example 1, EB, power pump rack, zinc flower And stearic acid were kneaded in a Banbury mixer at a mixing ratio shown in Table 2 at 180 ° C for 10 minutes. Then, sulfur and a cross-linking accelerator [trade name "NOXELLA MSA-G" (N-oxydiethylene-12-benzothiazolylsulfenamide), manufactured by Ouchi Shinko Chemical Co., Ltd. ], An anti-aging agent [trade name "NOCRACK 8100NA"(N-isopropyl-1-N'-phen-2-u-p-phenylenediamine), manufactured by Ouchi Shinko Chemical Co., Ltd.] Mix by open roll in the ratio by volume, and cross-link by pressing at 145 ° A crosslinked rubber sheet having a thickness of 2 mm was obtained.

得られた架橋ゴムシートの硬度を J I S K 6 2 5 0に準拠してタイプ Aの デュロメ一夕で測定した。 一方、 得られた加硫ゴムシートから打ち抜きによりダ ンベル状 5号形試験片を作製し、 J I S K 6 2 5 1に準拠して引張試験を行 つて、 引張強度および破断伸びを測定した。 また、 得られた加硫ゴムシートから、 J I S K 6 2 5 2に準拠して打ち抜きにより切込み無しアングル形試験片を 作製し、 J I S K 6 2 5 2に準 ftして引裂試験を行って、 引裂き強度を測定 した。 さらに、 J I S K 6 2 6 4に準拠して、 未架橋ゴムを 1 4 5 °C、 4 0 分の条件で型架橋して試験片を作成し、 得られた該試験片を用いて荷重 2 7 . 0 N下、 アクロン磨耗試験を行い、 磨耗輪 1 0 0 0回あたりの磨耗容積を求めた。 結果を表 2に示す。 比較例 2  The hardness of the obtained crosslinked rubber sheet was measured by a type A durometer overnight in accordance with JIS 6250. On the other hand, a dumbbell-shaped No. 5 test piece was prepared from the obtained vulcanized rubber sheet by punching, and a tensile test was performed in accordance with JIS K6251, and tensile strength and elongation at break were measured. Also, from the obtained vulcanized rubber sheet, an angle-shaped test piece with no notch was prepared by punching in accordance with JISK 6252, and a tear test was performed according to ft according to JISK6252 to determine the tear strength. Was measured. Further, in accordance with JISK 6264, a test piece was prepared by cross-linking the uncrosslinked rubber under the conditions of 1450 ° C and 40 minutes, and a load of 27 Under 0.0 N, an Akron abrasion test was performed to determine the abrasion volume per 100 abrasion wheels. Table 2 shows the results. Comparative Example 2

I R— E Bを添加しなかった以外は実施例 2と同様の操作を行い、 架橋ゴムを 得た。 得られた架橋ゴムの硬度、 引張試験、 引裂き強度およびアクロン摩耗試験 の結果を表 2に示す。  A crosslinked rubber was obtained by performing the same operation as in Example 2 except that IR-EB was not added. Table 2 shows the results of the hardness, tensile test, tear strength and Akron abrasion test of the obtained crosslinked rubber.

表 2より、 実施例 2で得られた架橋ゴムと比較例 2で得られた架橋ゴムの物性 を比較すると、 耐摩耗性において、 同硬度で磨耗量が 1 4 %減少しており、 比較 例 2で得られた架橋ゴムに比べて優れることが分かる。  From Table 2, when comparing the physical properties of the crosslinked rubber obtained in Example 2 and the crosslinked rubber obtained in Comparative Example 2, in terms of abrasion resistance, the amount of abrasion decreased by 14% at the same hardness. It can be seen that it is superior to the crosslinked rubber obtained in 2.

4 配合 実施例 2 比較例 2 Four Formulation Example 2 Comparative Example 2

N R° 80 80 N R ° 80 80

P P2) 2 0 20PP 2) 2 0 20

I R - E B 5 ― 亜鉛華 5 5 ステアリン酸 3 3 硫黄 2 2 ノクラック 8 1 0 NA3) 1 1 ノクセラー MS A— G4) 1. 5 1. 5 引張強度 (MP a) 23. 4 2 6. 2 破断伸び (%) 47 0 45 0 硬度 ( J I S A) 82 82 引裂き強度 (kg/cm) 84. 2 88. 3 アクロン磨耗試験(cm3 / 1000回) 0. 1 8 0. 2 1IR-EB 5-Zinc white 5 5 Stearic acid 33 Sulfur 22 Nocrack 8 10 NA 3 ) 1 1 Noxeller MS A—G 4 ) 1.5 5 1.5 Tensile strength (MPa) 23.4 4 6. 2 elongation at break (%) 47 0 45 0 hardness (JISA) 82 82 tear strength (kg / cm) 84. 2 88. 3 Akron abrasion test (cm 3/1000 times) 0.1 8 0.2 1

1) NR : RS S # 1、 リブドスモ一ク ドシート 1) NR: RS S # 1, ribbed smoked seat

2 ) P P : グランドポリマー社製 グランドポリプロ J 1 04 W 2) P P: Grand Polypro J 104 W manufactured by Grand Polymer

3) 老化防止剤 3) Anti-aging agent

(大内新興化学工業(株)製、 N-イソ: 7°Πピル- N' -フエ;:ル- Ρ-フエ二レンシ'ァミン) (Manufactured by Ouchi Shinko Chemical Co., Ltd., N-iso: 7 ° Π-pill-N'-phene :: --Ρ-phenyleneamine)

4) 加硫促進剤 4) Vulcanization accelerator

(大内新興化学工業(株)製、 Ν-ォキシシ 'エチレン— 2 -へ'ン、尸チアリ'リルスルフェンアミド)  (Ouchi Shinko Kagaku Kogyo Co., Ltd., ォ -Axoxy 'ethylene-2-ene', thiaryl 'rylsulfenamide)

産業上の利用可能性 Industrial applicability

本発明によれば、 ジェン系ゴムとポリプロピレン樹脂の混和性、 すなわち分散 特性及び界面の接着性が改善され、 力学物性および耐磨耗性に優れるゴム組成物 、 架橋性ゴム組成物および架橋物が得られる。  According to the present invention, a rubber composition, a crosslinkable rubber composition, and a crosslinked product having improved miscibility of a gen-based rubber and a polypropylene resin, that is, improved dispersion properties and interfacial adhesion, and excellent mechanical properties and abrasion resistance are provided. can get.

Claims

請 求 の 範 囲 The scope of the claims 1. (1) ジェン系ゴム、 (2) ポリプロピレン榭脂、 (3) ジェン系重合体 ブロック A及び水添ジェン系重合体ブロック Bから構成されてかつ 1. It consists of (1) Gen-based rubber, (2) Polypropylene resin, (3) Gen-based polymer block A and hydrogenated J-based polymer block B, and (A— B) x、 (A-B) x - A、 B - (A- B) x (A— B) x , (AB) x -A, B-(A- B) x (式中、 xはいずれも 1以上の整数を表す。 )  (In the formula, x represents an integer of 1 or more.) のいずれかの一次構造を有するブロック共重合体、 を含んでなるゴム組成物であ つて、 ジェン系ゴム (1) 1 00質量部に対し、 ポリプロピレン樹脂 (2) を 0 . 1~70質量部含み、 かつ、 ジェン系ゴム (1) およびポリプロピレン樹脂 ( 2) の合計質量 1 00質量部に対し、 ブロック共重合体 (3) を 0. 1〜2 5質 量部含むことを特徴とするゴム組成物。 A block copolymer having the primary structure of any one of the above, wherein 0.1 to 70 parts by mass of the polypropylene resin (2) is added to 100 parts by mass of the gen-based rubber (1). And a block copolymer (3) having a total mass of 100 parts by mass of the gen-based rubber (1) and the polypropylene resin (2) in an amount of 0.1 to 25 parts by mass. Composition. 2. 請求の範囲第 1項記載のゴム組成物と架橋剤を含有することを特徴とする 架橋性ゴム組成物。  2. A crosslinkable rubber composition comprising the rubber composition according to claim 1 and a crosslinking agent. 3. 請求の範囲第 2項記載の架橋性ゴム組成物を架橋してなる架橋物。  3. A crosslinked product obtained by crosslinking the crosslinkable rubber composition according to claim 2.
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Citations (5)

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JPH08199009A (en) * 1995-01-19 1996-08-06 Japan Synthetic Rubber Co Ltd Thermoplastic elastomer composition
JPH08291239A (en) * 1995-04-21 1996-11-05 Mitsui Petrochem Ind Ltd Thermoplastic elastomer composition
WO1999038895A1 (en) * 1998-01-30 1999-08-05 Shell Internationale Research Maatschappij B.V. Minimum residence time hydrogenation process for polyisoprene-polybutadiene block copolymers
WO2000006618A1 (en) * 1998-07-31 2000-02-10 Mobil Oil Corporation Selectively hydrogenated polymer compositions: polybutadiene-isoprene-polybutadiene

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH06306128A (en) * 1993-04-23 1994-11-01 Kuraray Co Ltd Block copolymer and composition
JPH08199009A (en) * 1995-01-19 1996-08-06 Japan Synthetic Rubber Co Ltd Thermoplastic elastomer composition
JPH08291239A (en) * 1995-04-21 1996-11-05 Mitsui Petrochem Ind Ltd Thermoplastic elastomer composition
WO1999038895A1 (en) * 1998-01-30 1999-08-05 Shell Internationale Research Maatschappij B.V. Minimum residence time hydrogenation process for polyisoprene-polybutadiene block copolymers
WO2000006618A1 (en) * 1998-07-31 2000-02-10 Mobil Oil Corporation Selectively hydrogenated polymer compositions: polybutadiene-isoprene-polybutadiene

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