WO2002002863A1 - Fiber-treating agent, reinforcing fiber treated therewith, and rubber product reinforced with the fiber - Google Patents
Fiber-treating agent, reinforcing fiber treated therewith, and rubber product reinforced with the fiber Download PDFInfo
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- WO2002002863A1 WO2002002863A1 PCT/JP2000/004360 JP0004360W WO0202863A1 WO 2002002863 A1 WO2002002863 A1 WO 2002002863A1 JP 0004360 W JP0004360 W JP 0004360W WO 0202863 A1 WO0202863 A1 WO 0202863A1
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- fiber
- rubber
- treating agent
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- epoxy resin
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Classifications
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J5/00—Manufacture of articles or shaped materials containing macromolecular substances
- C08J5/04—Reinforcing macromolecular compounds with loose or coherent fibrous material
- C08J5/06—Reinforcing macromolecular compounds with loose or coherent fibrous material using pretreated fibrous materials
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08C—TREATMENT OR CHEMICAL MODIFICATION OF RUBBERS
- C08C19/00—Chemical modification of rubber
- C08C19/04—Oxidation
- C08C19/06—Epoxidation
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/693—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with natural or synthetic rubber, or derivatives thereof
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08J—WORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
- C08J2321/00—Characterised by the use of unspecified rubbers
Definitions
- Fiber treatment agent reinforcing fiber treated therewith, and rubber product reinforced with the fiber
- the present invention relates to a reinforcing fiber buried in rubber or resin to improve its strength and dimensional stability. Further, the present invention relates to a fiber treatment agent used for the fiber and a rubber product reinforced with the fiber treatment agent.
- Rubber products or resin products are buried with glass fibers or organic fibers to improve their dimensional stability and strength.
- Glass fibers are generally poorly compatible with organic rubbers and resins, so their surfaces are coated with isocyanate or halogen-containing polymers.
- Japanese Patent Publication No. Hei 5-7-1710 discloses a first layer containing a water-soluble condensate of resorcinol formaldehyde (hereinafter referred to as “RFL”) and rubber, a second layer containing a halogen-containing polymer and an isocyanate.
- RFL water-soluble condensate of resorcinol formaldehyde
- a glass fiber for reinforcing a rubber matrix which is provided with a coating having a three-layer structure of a third layer made of the same rubber as the rubber matrix, is described.
- Japanese Patent Application Laid-Open No. 1-22213 describes glass fibers provided with a coating containing RFL, butadiene-styrene-butyl
- the glass fiber provided with the above-mentioned three layers has a high adhesive strength because its properties gradually change from a glass fiber to a rubber matrix, but the manufacturing process is complicated.
- glass fibers and organic fibers with a single-layer coating simplify the manufacturing process, but are not sufficiently adhesive to matrix.
- glass fibers and organic fibers are made of different materials, it is difficult to use a common fiber treatment agent, and each requires a special fiber treatment agent.
- the present invention has been made in view of such a problem existing in the prior art.
- the objective is to provide a reinforcing fiber that can exhibit sufficient adhesive strength with a single-layer coating, a fiber treating agent that increases the adhesive strength between the fiber and the matrix, and a rubber product using the reinforcing fiber. It is in. Disclosure of the invention
- a fiber treating agent containing a rubber-modified epoxy resin obtained by epoxidizing acrylonitrile-butadiene copolymer latex obtained by epoxidizing acrylonitrile-butadiene copolymer latex.
- a fiber treating agent containing a rubber-modified epoxy resin and a phenol resin there is provided.
- the rubber-modified epoxy resin and the phenol resin have a solid content of 10 to 90% by weight based on the total solid content.
- both the rubber-modified epoxy resin and the phenol resin are emulsions.
- the rubber-modified epoxy resin in the fiber treating agent according to the second aspect of the invention is a product obtained by epoxidizing butadiene-styrene copolymer latex or acrylonitrile-butadiene copolymer latex.
- the concentration of the total solid content in the fiber treatment agent is 10 to 50% by weight.
- the reinforcing fiber of the present invention is obtained by treating a glass fiber or an aramide fiber with a fiber treating agent.
- the reinforcing fiber of the present invention is such that the amount of solids of the fiber treating agent attached to the fiber is 10 to 30% by weight based on the weight of the reinforcing fiber.
- a rubber product having the reinforcing fiber of the present invention embedded therein.
- the rubber product of the present invention has a reinforcing fiber weight ratio of 10 to 70% by weight. More preferably, the rubber product of the present invention comprises a reinforcing fiber having an aramide fiber and a single-layer film formed thereon, and a rubber matrix in which the reinforcing fiber is embedded. Adhesive strength between fiber, film, and rubber matrix is 200 kgf / 25 mm width or more.
- a fiber-modified agent contains a rubber-modified epoxy resin.
- the rubber-modified epoxy resin is obtained by converting a polymer compound exhibiting rubber elasticity into epoxy, and has both high elasticity characteristic of rubber and high adhesive strength by epoxidation.
- the polymer compound exhibiting rubber elasticity include butadiene-styrene copolymer latex, atarilonitrile butadiene copolymer latex, chlorosulfonated polyethylene latex, butadiene rubber latex, and isoprene rubber latex. Is epoxidized to add a hydroxyl group or an epoxy group to its side chain.
- Hydroxyl groups or epoxy groups are polar groups and have high chemical reactivity, so they act with surrounding substances to reduce the adhesive force between polymer compounds in the coating. And also improves the adhesion between the coating and the fiber or matrix. Therefore, rubber products and resin products (hereinafter simply referred to as “products”) in which reinforcing fibers treated with this fiber treatment agent are embedded have high integrity, high durability, and high strength.
- rubber-modified epoxy resins are used singly or as a mixture of two or more. Depending on the compatibility with the fiber and the matrix, a mixture of two or more is often preferred. This is thought to be due to the fact that the coating is required to have medium properties of fiber and matrix. Two or more species of go By mixing a rubber modified epoxy resin, the characteristics of each rubber can be reflected on the film. For example, when the fiber is a metal fiber, the properties of the metal fiber and the matrix are significantly different. Therefore, it is preferable that the coating contains a component that is well compatible with the metal fiber and the matrix.
- the rubber-modified epoxy resin is obtained by epoxidizing the above-mentioned polymer compound, and among them, those obtained by epoxidizing butadiene-styrene copolymer latex or acrylonitrile-butadiene copolymer latex are preferable.
- Butadiene-styrene copolymer latex and acrylonitrile-butadiene copolymer latettes are characterized by high flexibility due to non-crystallinity.
- this rubber-modified epoxy resin is used as a reinforcing fiber of a product that requires bending resistance, it exerts its function of flexibility sufficiently. For example, if the product is an engine timing belt or belt on a belt conveyor.
- the rubber-modified epoxy resin of butadiene-styrene copolymer latex for example, Yukaresin KE172 (trade name: manufactured by Yoshimura Oil Chemical Co., Ltd.) can be mentioned.
- the rubber-modified epoxy resin of the acrylonitrile-butadiene copolymer latex include Yucalezin K E173 (trade name, manufactured by Yoshimura Oil Chemical Co., Ltd.). These epoxy resins have been emulsified in advance and are easy to uniformly diffuse in the fiber treatment agent, which is convenient.
- the fiber treating agent may contain other components together with the rubber-modified epoxy resin.
- Other components are, for example, non-epoxidized rubbers or resins, emulsifiers, surfactants, blocking agents, stabilizers or antiaging agents.
- Non-epoxidized rubber includes butadiene-styrene copolymer latex, acrylonitrile-butadiene copolymer latex, and Examples include sulfonated polyethylene latex and carbonyl-modified butadiene styrene copolymerized latex.
- the non-epoxidized resin include a phenol resin, an acryl resin, a polyurethane resin, and a polyester resin. By containing these components, the coating can have different properties from the rubber-modified epoxy resin.
- the fiber treating agent preferably contains a phenol resin.
- a phenol resin is a resin obtained by an addition condensation polymerization reaction between phenol and formaldehyde, and can be classified into a resol type and a novolak type depending on the reaction conditions. Either one of these may be used alone, or both may be used in combination.
- the phenol resin plays a role in increasing the strength of the coating because it easily takes a three-dimensional structure by a polymerization reaction. Further, the phenolic resin is considered to react with the rubber-modified epoxy resin in the polymerization process, so that the integrity of the coating can be improved.
- phenolic resins examples include Yukaresin KE910, Yukaresin KE911, and Yukaresin KE912 (trade name: manufactured by Yoshimura Oil Chemical Co., Ltd.). These phenolic resins are previously emulsified.
- the emulsifier examples include polyoxyethylene nonyl ether, polyoxyethylene nonyl phenyl ether, and polymethyl phenyl siloxane.
- the emulsifier serves to promote the conversion of each component of the fiber treating agent into an emulsion, and effectively acts to uniformly diffuse each component. It also improves the smoothness of the treated fibers.
- the fiber treating agent is generally used in the form of a solution because of its easy handling and application to fibers. On the other hand, during storage and transportation, it is convenient to use only solids without solvent.
- the method for producing the fiber treating agent is not particularly limited.
- each component is charged into an organic solvent and uniformly dispersed with a stirrer.
- the organic solvent alcohol solvents such as methyl alcohol and ethyl alcohol are preferable from the viewpoints of affinity with water and easy removal of the solvent at the time of film formation.
- the fiber treating agent When the fiber treating agent is composed of a plurality of components, it is preferable to emulsify each component in advance and then mix them. By separately emulsifying, the progress of the polymerization reaction in the fiber treatment agent can be suppressed. As the polymerization reaction proceeds, the viscosity of the fiber treating agent increases, and it becomes difficult to form a uniform film. Therefore, the performance of the reinforcing fiber becomes uneven.
- the fibers used in the present invention are not particularly limited, and examples thereof include glass fibers, polyester fibers, polyamide fibers such as nylon and aramid, and carbon fibers.
- glass fiber or aramide fiber when glass fiber or aramide fiber is used, the adhesive force with the rubber matrix is significantly improved. The reason for this is not clear, but it is presumed that the high elasticity of the rubber-modified epoxy resin as a rubber and the improvement of the adhesive force by epoxidation function effectively.
- the type of glass fiber is not particularly limited, and examples thereof include E glass and high-strength glass.
- the filament diameter of the glass fiber is not particularly limited, and those having a diameter of 5 to 13 m can be suitably used.
- the aramide fiber is preferably 400 to 5,000 denier because it is easily available.
- the glass fibers used in the present invention are obtained by bundling hundreds of glass filaments using a sizing agent.
- the sizing agent contains a silane coupling agent or the like, and the surface thereof is modified so as to increase the affinity between the glass filament and the organic substance.
- polyamide fiber In this case, the surface can be treated with epoxy or polyisocyanate to increase the adhesion to the coating.
- the form of these fibers is not particularly limited, and is, for example, staple, filament, cord, rope, or canvas.
- the form of the reinforcing fibers is determined by the shape and use of the product.
- the reinforcing fiber of the present invention can exhibit a sufficient adhesive force to Matritus in any form.
- the content of the rubber-modified epoxy resin and the phenol resin in the fiber treating agent is preferably 10 to 90% by weight in terms of solid content based on the total solid content in the fiber treating agent. If the content of the rubber-modified epoxy resin is lower than 10% by weight, the effect of improving the adhesive strength by the epoxy group is unlikely to appear. for,
- a more preferable content of the rubber-modified epoxy resin is 40 to 70% by weight.
- the content of the phenol resin is lower than 10% by weight, the effect of improving the strength of the film, which is a characteristic of the resin, becomes difficult to appear.
- a more preferred content of the phenol resin is 30 to 60% by weight.
- the content of each component is preferably equal. Substantially, it is preferable that the content of each component is 40 to 60 weight ⁇ 3 ⁇ 4. The reason for this is not clear, but it is thought to be due to the balance between the two effects of improving the adhesion and strength of the coating.
- the concentration in the fiber treating agent is suitably from 10 to 50% by weight (3 ⁇ 4), and more preferably from 12 to 30% by weight in terms of the total amount of solid contents of all components.
- the solid content concentration is lower than 10% by weight, its viscosity is low, so that it is difficult to adhere to the fiber surface in a short time.
- the viscosity is high. Therefore, it is difficult to adjust the amount of adhesion to the fiber, and it is difficult to form a uniform coating.
- the method for applying the fiber treating agent to the fiber surface is not particularly limited, and the conventional technology can be used as it is.
- the fiber is continuously passed from one side of the tank filled with the fiber treatment agent to the other side, and the fiber is immersed in this tank at the time of passing.
- the fiber treating agent attached to the fiber surface forms a film on the fiber surface by scattering of the solvent and polymerization reaction of each component.
- the weight of the coating that is, the amount of the fiber treatment agent attached to the fiber surface is preferably 10 to 30% by weight in terms of solids based on the weight of the reinforcing fibers.
- the amount of the fiber treating agent is less than 10% by weight, it is difficult to form a uniform film, and the thinness of the film makes it difficult for the rubber-modified epoxy resin to function effectively.
- the weight is more than 30 weight ⁇ 3 ⁇ 4, it takes time to form the film, and it is difficult to form the film uniformly, for example, the fiber treatment agent drips before the film hardens.
- rubber and resin can be used for the matrix of the present invention, but when rubber is used, the effects of the present invention are most effectively exerted.
- rubber products often use the high elasticity characteristic of rubber, so that the reinforcing fibers must necessarily have bending resistance. Therefore, the feature of the flexibility of the rubber-modified epoxy resin of the present invention functions effectively.
- the types of rubber matrices that can be used in the present invention are not particularly limited.
- chloroprene rubber chlorosulfonated polyethylene rubber, acrylonitrile-butadiene copolymer rubber, partially hydrogenated atalylonitrile-butadiene copolymer Rubber and nitrile group-containing highly saturated copolymer rubber.
- Vulcanizing agents, vulcanization accelerators, pigments, fats and oils, Stabilizers and the like can be added according to a conventional method according to the purpose.
- the weight ratio of the reinforcing fibers in the rubber product is preferably from 10 to 70% by weight, and more preferably from 15 to 40% by weight. If this weight ratio is lower than 10% by weight, the effect of improving the strength of the rubber product is unlikely to appear. On the other hand, if it is higher than 70% by weight, the properties of the reinforcing fibers are superior to that of rubber matrices, and the elasticity of the rubber product may be suppressed.
- the method of embedding the reinforcing fibers in the rubber matrix is not particularly limited, but for example, the following methods are available.
- a feature of the present invention is that even if the coating is a single layer, it exhibits a sufficient adhesive force to the aramide fiber and the rubber matrix.
- a method of forming only a single-layer coating on a fiber and embedding it in a matrix was known, but the conventional method did not have sufficient adhesion.
- the rubber product when a rubber product manufactured by the conventional method was put on a tensile tester, the rubber product often peeled off from the fiber or matrix from the coating. That is, the adhesive strength of the coating did not reach the strength of the fiber. C This tendency was particularly remarkable in the case of using aramide fiber, and the inherent strength of the aramide fiber was not utilized.
- the adhesive strength is improved by forming two or three layers of the coating on the aramide fiber.
- the manufacturing process becomes complicated and disadvantageous in terms of manufacturing cost.
- the reinforcing fiber of the present invention is capable of exhibiting a sufficient adhesive strength between the aramide fiber and the rubber matrix even if the coating is a single layer. However, this does not preclude the formation of more than one layer.
- the adhesive strength in the present invention is as follows: This is the force ("Adhesion 1" in Tables 4 and 5). It is an effect unique to the present invention that the adhesive strength is not less than 200 kgf / 25 mm width when the aramide fiber on which a single-layer film is formed is embedded in a rubber matrix.
- Yucare Resin K E 912 Phenol resin emulsion (manufactured by Yoshimura Oil Chemical Co., Ltd., solid content 50%)
- Yucare Resin KE910 Phenolic resin emulsion (manufactured by Yoshimura Oil Chemical Co., Ltd., solid content 55%) Yucare Resin KE 1 72: Butadiene-styrene copolymer-modified epoxy resin emulsion (manufactured by Yoshimura Oil Chemical Co., Ltd.
- Yucare Resin K E 173 Acryloni trilubutadiene copolymer modified epoxy resin emulsion (Yoshimura Oil Chemical Co., solid content 60%)
- Zetpol latex nitrile group-containing highly saturated copolymer rubber latex (manufactured by Zeon Corporation, solid content 40%)
- Example 8 Actual; ⁇ Example 9
- Example 10 Comparative Example 3 First Eyebrow (Example 2) (Example 4) (Example 7) (Comparative Example 1) Second Layer
- CS latex Chlorosulfonated polyethylene rubber latex (manufactured by Koutichi, 30% solids)
- ALAMID fiber (Tecjin: Technora T2021500D) Then, the fibers were twisted 3.1 times per inch, and the fiber treating agents of Examples 1 to 7 and Comparative Examples 1 and 2 shown in Table 1 above were applied so that the solid content adhered to the fiber surface was 10 to 10 times. Each was applied so as to be 15% by weight, and heat-treated at 250 ° C. for 90 seconds to produce a reinforcing fiber. Further, the fiber treatment agent of the “second layer” in the above “Table 2” was applied to the reinforcing fibers of Examples 2, 4, 7 and Comparative Example 1, and heat-treated at 120 ° C. for 120 seconds. A two-layered reinforcing fiber was produced. The solid content of the second layer was 5 to 10% by weight in the reinforcing fibers. [Manufacture of rubber matrix]
- the rubber matrix shown in Table 3 above was formed into a sheet having a thickness of 3 mm and a width of 25 mm.
- Examples 1 to 10 and Comparative Examples 1 to 3 The reinforcing fibers were laid out at regular intervals by a predetermined number, and then the rubber sheet was placed in a mold and heated under pressure for a certain period of time, so that the reinforcing fibers were embedded in the rubber matrix.
- Adhesive strength Adhesive 1, 2
- the two reinforcing fibers of Examples 1 to 10 and Comparative Examples 1 to 3 were arranged at equal intervals on the rubber matrix sheet, with a pressing pressure of 80 kgf / cm 2 and a mold temperature of 150. Vulcanization was performed at 20 ° C. and a vulcanization time of 20 minutes, and rubber products for testing having a length of 15 cm and a width of 25 mm were produced for each Example and Comparative Example. This rubber product is bowed at a test speed of 50 mm / min with a bow I at the test speed of 50 mm / min using an autograph tensile tester (AGS-500 type OA manufactured by Shimadzu Corporation), and the strength when the rubber product is ruptured, that is, initial bonding The force was measured. The results are shown in Tables 4 and 5 below as "Adhesiveness 1". Observation of the ruptured portions of the rubber products of Examples 1 to 10 confirmed that the amide fibers were ruptured in all cases, and no peeling from the coating occurred.
- the adhesive strength between the polymer compounds in the coating is increased, and the adhesive strength between the coating and the fibers and matritus is further improved. Can also be improved.
- the fiber treating agent of the invention since the rubber-modified epoxy resin and the phenol resin are contained, the characteristics of each of these resins can be reflected on the film. In addition, by including a phenol resin, the strength and integrity of the coating can be improved.
- the solid content of the rubber-modified epoxy resin and the phenol resin is 10 to 90% by weight with respect to the total solid content, respectively.
- the characteristics of the component can be effectively exerted.
- both the rubber-modified epoxy resin and the phenol resin are emulsions, it is possible to suppress the progress of the polymerization reaction in the fiber treating agent. it can.
- the rubber-modified epoxy resin is obtained by epoxidizing butadiene-styrene copolymer latex or acrylonitrile-butadiene copolymer latex.
- a film having high flexibility can be formed.
- the concentration of the total solid content in the fiber treatment agent is 10 to 50% by weight.
- the coating can be formed uniformly.
- the first and second reinforcing fibers are used. Since the fiber is treated with the fiber treating agent of Aspect, reinforcing fibers that effectively improve the strength of the rubber product can be easily obtained.
- the fiber is a glass fiber or an aramid fiber, the adhesive force between the fiber and the coating can be more effectively improved.
- the amount of the solid content of the fiber treating agent attached to the fibers is 10 to 30% by weight based on the weight of the reinforcing fibers, the effect of improving the adhesive force by the coating film can be effectively exhibited without waste. it can.
- the reinforcing fiber of the present invention is embedded, a rubber product having high integrity and high strength can be easily obtained. it can.
- the weight ratio of the reinforcing fibers is 10 to 70% by weight, the elasticity of the rubber matrix and the strength of the reinforcing fibers can be exhibited in a well-balanced manner.
- the rubber product comprises a reinforcing fiber having an aramide fiber and a single-layer film formed thereon, and a rubber matrix in which the reinforcing fiber is embedded. Since the adhesive strength between the fiber, the coating, and the rubber matrix is 200 kgf / 25 mm width or more, a rubber product having extremely high adhesive strength can be easily obtained.
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Abstract
Description
明細書 繊維処理剤、 それで処理された補強用繊維 およびその繊維で補強されたゴム製品 Description Fiber treatment agent, reinforcing fiber treated therewith, and rubber product reinforced with the fiber
技術分野 Technical field
この発明は、 ゴムまたは樹脂に埋設され、 その強度および寸法安定性 を向上させる補強用繊維に関する。 さらには、 その繊維に用いられる繊 維処理剤およびそれで補強されたゴム製品に関する。 背景技術 The present invention relates to a reinforcing fiber buried in rubber or resin to improve its strength and dimensional stability. Further, the present invention relates to a fiber treatment agent used for the fiber and a rubber product reinforced with the fiber treatment agent. Background art
ゴム製品または樹脂製品は、 ガラス繊維や有機繊維を埋設されて、 そ の寸法安定性や強度の向上が図られている。 ガラス繊維は、 有機物であ るゴムや樹脂との馴染みが一般に悪いため、 その表面にイソシァネート やハロゲン含有ポリマーなどからなる被膜を施される。 例えば特公平 5 - 7 1 7 1 0号公報には、 レゾルシンホルムアルデヒ ドの水溶性縮合物 (以下 「R F L」 とする)およびゴムを含む第 1層、 ハロゲン含有ポリマ 一、 イソシァネートを含む第 2層、 ゴムマトリックスと同一のゴムから なる第 3層の 3層構造からなる被膜を施されたゴムマトリックス補強用 のガラス繊維が記載されている。 また、 特開平 1— 2 2 1 4 3 3号公報 には、 R F L、 ブタジエン一スチレン一ビュルピリジン一ターポリマー、 クロルスルホン化ポリェチレンを含有する被膜を施されたガラス繊維が 記載されている。 Rubber products or resin products are buried with glass fibers or organic fibers to improve their dimensional stability and strength. Glass fibers are generally poorly compatible with organic rubbers and resins, so their surfaces are coated with isocyanate or halogen-containing polymers. For example, Japanese Patent Publication No. Hei 5-7-1710 discloses a first layer containing a water-soluble condensate of resorcinol formaldehyde (hereinafter referred to as “RFL”) and rubber, a second layer containing a halogen-containing polymer and an isocyanate. A glass fiber for reinforcing a rubber matrix, which is provided with a coating having a three-layer structure of a third layer made of the same rubber as the rubber matrix, is described. Also, Japanese Patent Application Laid-Open No. 1-22213 describes glass fibers provided with a coating containing RFL, butadiene-styrene-butylpyridine-terpolymer, and chlorosulfonated polyethylene.
これらの被膜は、 ガラス繊維とゴムマトリックスもしくは樹脂マトリ ックス(以下、 これらを単に 「マトリックス」 とする)との中間的性質を 示すもので、 どちらにも馴染み、 その接着力を高める役割を果たす。 一方、 有機繊維は、 ガラス繊維に比べマトリックスとの馴染みは良い が、 それでも接着力が十分でなく、 さらに高めるためにガラス繊維同様 の被膜を施される。 例えば、 特開平 6 - 2 5 9 7 8号公報には、 ェポキ シ基を 2個以上含むポリエポキシド化合物を含む第 1層、 R F Lを含む 第 2層の 2層構造からなる被膜を施された芳香族ポリアミ ド補強用繊維 が記載されている。 また、 特開平 1 0— 2 0 4 7 8 0号公報には、 ポリ ビニルホルムァルデヒド、 芳香族ェポキシド化合物、 ブロックドポリィ ソシァネート化合物および R F Lを含む被膜を施されたポリエステル繊 維が記載されている。 These coatings exhibit intermediate properties between glass fiber and a rubber matrix or resin matrix (hereinafter simply referred to as a “matrix”), and are compatible with both and play a role in increasing their adhesive strength. Organic fibers, on the other hand, are more familiar with the matrix than glass fibers, but still have insufficient adhesion, and are coated with a glass-like coating to further enhance them. For example, Japanese Unexamined Patent Publication No. 6-259798 discloses a coated aromatic film having a two-layer structure of a first layer containing a polyepoxide compound containing two or more epoxy groups and a second layer containing RFL. A group polyamide reinforcing fiber is described. Also, Japanese Patent Application Laid-Open No. H10-240780 describes a polyester fiber provided with a coating containing polyvinyl formaldehyde, an aromatic epoxide compound, a blocked polysocyanate compound and RFL. I have.
ところが、 '従来の技術には、 以下のような問題点があった。 However, 'the conventional technology has the following problems.
上記 3層の被膜を備えたガラス繊維は、 ガラス繊維からゴムマトリック スへと段階的に性質が変ィ匕していくため接着力は高いが、 反面製造工程 が複雑になる。 一方、 単層の被膜を備えるガラス繊維や有機繊維は、 製 造工程は簡素になるが、 マトリ ックスとの接着力が十分とは言い難い。 また、 ガラス繊維と有機繊維は、 その材質が異なることから、 共通の 繊維処理剤を用いることが困難で、 それぞれ専用の繊維処理剤を必要と していた。 The glass fiber provided with the above-mentioned three layers has a high adhesive strength because its properties gradually change from a glass fiber to a rubber matrix, but the manufacturing process is complicated. On the other hand, glass fibers and organic fibers with a single-layer coating simplify the manufacturing process, but are not sufficiently adhesive to matrix. In addition, since glass fibers and organic fibers are made of different materials, it is difficult to use a common fiber treatment agent, and each requires a special fiber treatment agent.
この発明は、 このような従来技術に存在する問題に着目してなされた ものである。 その目的とするところは、 単層の被膜で十分な接着強度を 発揮できる補強用繊維、 繊維とマトリ ックスとの接着力を高める繊維処 理剤およびその補強用繊維を用いたゴム製品を提供することにある。 発明の開示 The present invention has been made in view of such a problem existing in the prior art. The objective is to provide a reinforcing fiber that can exhibit sufficient adhesive strength with a single-layer coating, a fiber treating agent that increases the adhesive strength between the fiber and the matrix, and a rubber product using the reinforcing fiber. It is in. Disclosure of the invention
上記の目的を達成するために、 本発明の第 1のァスぺクトによれば、 ァクリロ二トリルーブタジエン共重合ラテックスをエポキシ化したゴム 変性エポキシ樹脂を含有する繊維処理剤が提供される。 また、 上記目的を達成するために、 本発明の第 2のアスペクトによれ ば、 ゴム変性ェポキシ樹脂とフヱノール樹脂を含有する繊維処理剤が提 供される。 In order to achieve the above object, according to a first aspect of the present invention, there is provided a fiber treating agent containing a rubber-modified epoxy resin obtained by epoxidizing acrylonitrile-butadiene copolymer latex. According to a second aspect of the present invention, there is provided a fiber treating agent containing a rubber-modified epoxy resin and a phenol resin.
好ましくは、 第 2のアスペク トに係る発明の繊維処理剤は、 ゴム変性 エポキシ樹脂とフ ノール樹脂の固形分含有量が、 全固形分に対して 各々 1 0〜 9 0重量%である。 Preferably, in the fiber treating agent according to the second aspect, the rubber-modified epoxy resin and the phenol resin have a solid content of 10 to 90% by weight based on the total solid content.
更に好ましくは、 ゴム変性エポキシ榭脂およびフエノール樹脂がいず れもェマルジ 3ンである。 More preferably, both the rubber-modified epoxy resin and the phenol resin are emulsions.
好ましくは、 第 2のァスぺク トに係る発明の繊維処理剤におけるゴム 変性エポキシ樹脂は、 ブタジエン一スチレン共重合ラテックスまたはァ クリロニトリル一ブタジェン共重合ラテックスをェポキシ化したもので ある。 Preferably, the rubber-modified epoxy resin in the fiber treating agent according to the second aspect of the invention is a product obtained by epoxidizing butadiene-styrene copolymer latex or acrylonitrile-butadiene copolymer latex.
また好ましくは、 第 1及び第 2のァスぺクトに係る発明の繊維処理剤 において、 繊維処理剤中の全固形分の濃度が 1 0〜5 0重量 <¾である。 更に、 上記目的を達成するために、 本発明の第 3のアスペクトによれ ば、 上記第 1及び第 2のァスぺクトに係る繊維処理剤で処理された補強 用繊維が提供される。 Also preferably, in the fiber treatment agent according to the first and second aspects of the invention, the concentration of the total solid content in the fiber treatment agent is 10 to 50% by weight. Further, in order to achieve the above object, according to a third aspect of the present invention, there is provided a reinforcing fiber treated with the fiber treating agent according to the first and second aspects.
好ましくは、 本発明の補強用繊維は、 ガラス繊維またはァラミ ド繊維 が繊維処理剤で処理されたものである。 Preferably, the reinforcing fiber of the present invention is obtained by treating a glass fiber or an aramide fiber with a fiber treating agent.
更に好ましくは、 本発明の補強用繊維は、 繊維処理剤の固形分の繊維 への付着量が補強用繊維の重量に対し 1 0〜 3 0重量%であるものであ o More preferably, the reinforcing fiber of the present invention is such that the amount of solids of the fiber treating agent attached to the fiber is 10 to 30% by weight based on the weight of the reinforcing fiber.
更に、 上記目的を達成するために、 本発明の第 4のアスペク トによれ ば、 上記本発明の補強用繊維を埋設したゴム製品が提供される。 Furthermore, to achieve the above object, according to a fourth aspect of the present invention, there is provided a rubber product having the reinforcing fiber of the present invention embedded therein.
好ましくは、 本発明のゴム製品は、 補強用繊維の重量率が 1 0〜 7 0 重量%である。 更に好ましくは、 本発明のゴム製品は、 ァラミ ド繊維及びその上に形 成された単層の皮膜とを有する補強用繊維と、 該補強用繊維が埋設され たゴムマトリックスとを備え、 前記ァラミ ド繊維、 皮膜、 及ぴゴムマト リックス間の接着強度が 2 0 0 k g f /2 5 mm巾以上である。 Preferably, the rubber product of the present invention has a reinforcing fiber weight ratio of 10 to 70% by weight. More preferably, the rubber product of the present invention comprises a reinforcing fiber having an aramide fiber and a single-layer film formed thereon, and a rubber matrix in which the reinforcing fiber is embedded. Adhesive strength between fiber, film, and rubber matrix is 200 kgf / 25 mm width or more.
発明を実施するための最良の形態 BEST MODE FOR CARRYING OUT THE INVENTION
以下、 この発明の実施形態について詳細に説明する。 Hereinafter, embodiments of the present invention will be described in detail.
この発明は、 繊維処理剤にゴム変性エポキシ樹脂を含有させるもので ある。 ゴム変性エポキシ樹脂は、 ゴム弾性を示す高分子化合物をェポシ キ化したものであって、 ゴム特有の高弾性性能とエポキシ化による高い 接着力とを併せ持つ。 ゴム弾性を示す高分子化合物としては、 例えばブ タジェン一スチレン共重合ラテックス、 アタリロニト リルーブタジェン 共重合ラテックス、 クロロスルホン化ポリエチレンラテックス、 ブタジ ェンゴムラテックス、 ィソプレンゴムラテックスなどが挙げられる これらの高分子化合物は、 エポキシ化されることにより、 その側鎖に 水酸基もしくはエポキシ基を付加される。 水酸基もしくはエポキシ基 (以 下、 これらを単に 「エポキシ基」 とする)は、 極性基でありまた化学反応 性が高いため、 その周辺物質と作用し、 被膜中の高分子化合物同士の接 着力を高め、 さらに被膜と繊維もしくはマトリッタスとの接着力をも向 上させる。 したがって、 この繊維処理剤で処理された補強用繊維が埋設 されたゴム製品および樹脂製品 (以下、 これらを単に 「製品」 とする)は 一体性が高く、 耐久性、 強度も高い。 According to the present invention, a fiber-modified agent contains a rubber-modified epoxy resin. The rubber-modified epoxy resin is obtained by converting a polymer compound exhibiting rubber elasticity into epoxy, and has both high elasticity characteristic of rubber and high adhesive strength by epoxidation. Examples of the polymer compound exhibiting rubber elasticity include butadiene-styrene copolymer latex, atarilonitrile butadiene copolymer latex, chlorosulfonated polyethylene latex, butadiene rubber latex, and isoprene rubber latex. Is epoxidized to add a hydroxyl group or an epoxy group to its side chain. Hydroxyl groups or epoxy groups (hereinafter simply referred to as “epoxy groups”) are polar groups and have high chemical reactivity, so they act with surrounding substances to reduce the adhesive force between polymer compounds in the coating. And also improves the adhesion between the coating and the fiber or matrix. Therefore, rubber products and resin products (hereinafter simply referred to as “products”) in which reinforcing fibers treated with this fiber treatment agent are embedded have high integrity, high durability, and high strength.
これらゴム変性エポキシ樹脂は、 単一種で、 あるいは二種以上を混合 して使用される。 繊維およびマトリックスとの相性によるが、 二種以上 の混合の方が好ましい場合が多い。 これは、 被膜には繊維とマトリック スとの中庸の性質が求められるためであると者えられる。 二種以上のゴ ム変性エポキシ樹脂を混合することにより、 それぞれのゴムの特性を被 膜に反映させることができる。 例えば、 繊維が金属繊維の場合、 金属繊 維とマトリックスとの性質が著しく異なるため、 被膜には金属繊維とマ トリ ックスとに良く馴染む成分を含有させておく ことが好ましい。 These rubber-modified epoxy resins are used singly or as a mixture of two or more. Depending on the compatibility with the fiber and the matrix, a mixture of two or more is often preferred. This is thought to be due to the fact that the coating is required to have medium properties of fiber and matrix. Two or more species of go By mixing a rubber modified epoxy resin, the characteristics of each rubber can be reflected on the film. For example, when the fiber is a metal fiber, the properties of the metal fiber and the matrix are significantly different. Therefore, it is preferable that the coating contains a component that is well compatible with the metal fiber and the matrix.
ゴム変性エポキシ樹脂は、 上記高分子化合物をエポキシ化したもので あるが、 その中でもブタジエン一スチレン共重合ラテックス、 ァクリロ 二トリルーブタジェン共重合ラテックスをェポキシ化したものが好まし レ、。 ブタジエン一スチレン共重合ラテックスおよぴァクリロニトリル一 ブタジェン共重合ラテッタスは、 非結晶性のため柔軟性が高い点が特徴 的である。 このゴム変性エポキシ樹脂は、 耐屈曲性を要求される製品の 補強用繊維に用いられる場合に、 その柔軟性という機能を十分に発揮す ることになる。 例えば、 製品がエンジンのタイミングベルトまたはベル トコンベア一のベルトの場合である。 The rubber-modified epoxy resin is obtained by epoxidizing the above-mentioned polymer compound, and among them, those obtained by epoxidizing butadiene-styrene copolymer latex or acrylonitrile-butadiene copolymer latex are preferable. Butadiene-styrene copolymer latex and acrylonitrile-butadiene copolymer latettes are characterized by high flexibility due to non-crystallinity. When this rubber-modified epoxy resin is used as a reinforcing fiber of a product that requires bending resistance, it exerts its function of flexibility sufficiently. For example, if the product is an engine timing belt or belt on a belt conveyor.
なお、 ブタジエン一スチレン共重合ラテックスのゴム変性ェポキシ樹 脂としては、 例えばユカレジン K E 1 7 2 (商品名:吉村油化学 (株)社製) が挙げられる。 また、 アクリロニトリル一ブタジエン共重合ラテックス のゴム変性エポキシ樹脂としては、例えばユカレジン K E 1 7 3 (商品名: 吉村油化学 (株)社製)が挙げられる。 これらのエポキシ樹脂は、 予めエマ ルジョンィヒされており、 繊維処理剤中で均一拡散が起こり易く都合がよ い。 As the rubber-modified epoxy resin of butadiene-styrene copolymer latex, for example, Yukaresin KE172 (trade name: manufactured by Yoshimura Oil Chemical Co., Ltd.) can be mentioned. Examples of the rubber-modified epoxy resin of the acrylonitrile-butadiene copolymer latex include Yucalezin K E173 (trade name, manufactured by Yoshimura Oil Chemical Co., Ltd.). These epoxy resins have been emulsified in advance and are easy to uniformly diffuse in the fiber treatment agent, which is convenient.
また、 繊維処理剤は、 ゴム変性エポキシ樹脂と共にその他の成分を含 有しても良い。 その他の成分とは、 例えばエポキシ化されていないゴム もしくは樹脂、 乳化剤、 界面活性剤、 ブロック化剤、 安定剤または老化 防止剤である。 Further, the fiber treating agent may contain other components together with the rubber-modified epoxy resin. Other components are, for example, non-epoxidized rubbers or resins, emulsifiers, surfactants, blocking agents, stabilizers or antiaging agents.
エポキシ化されていないゴムとしては、 ブタジエン一スチレン共重合 ラテックス、 アクリ ロニト リル一ブタジエン共重合ラテックス、 クロ口 スルホン化ポリエチレンラテツクス、 カルボニル変性ブタジエンースチ レン共重合ラテックスなどが挙げられる。 また、 エポキシ化されていな い樹脂としては、 フヱノール樹脂、 ァクリル樹脂、 ポリウレタン'樹脂、 ポリエステル樹脂などが挙げられる。 これらの成分を含有することによ り、 被膜はゴム変性エポキシ樹脂と異なる性質を備えることができる。 これらの中でも、 繊維処理剤は、 特にフヱノール樹脂を含有すること が好ましい。 フエノール樹脂は、 フエノールとホルムアルデヒドの付加 縮重合反応により得られた樹脂であって、 反応条件によりレゾール型と ノボラック型ができる。 これらの内、 いずれか一方だけでも、 また両方 を混合して使用しても良い。 フエノール樹脂は、 重合反応により三次元 構造を取り易いため、 被膜の強度を高める役割を果たす。 また、 フエノ ール樹脂は、 その重合過程でゴム変性エポキシ樹脂とも反応すると考え られることから、 被膜の一体性を向上させることもできる。 Non-epoxidized rubber includes butadiene-styrene copolymer latex, acrylonitrile-butadiene copolymer latex, and Examples include sulfonated polyethylene latex and carbonyl-modified butadiene styrene copolymerized latex. Examples of the non-epoxidized resin include a phenol resin, an acryl resin, a polyurethane resin, and a polyester resin. By containing these components, the coating can have different properties from the rubber-modified epoxy resin. Among them, the fiber treating agent preferably contains a phenol resin. A phenol resin is a resin obtained by an addition condensation polymerization reaction between phenol and formaldehyde, and can be classified into a resol type and a novolak type depending on the reaction conditions. Either one of these may be used alone, or both may be used in combination. The phenol resin plays a role in increasing the strength of the coating because it easily takes a three-dimensional structure by a polymerization reaction. Further, the phenolic resin is considered to react with the rubber-modified epoxy resin in the polymerization process, so that the integrity of the coating can be improved.
これらのフエノール樹脂としては、 例えばユカレジン K E 9 1 0、 ュ カレジン K E 9 1 1、ユカレジン K E 9 1 2 (商品名:吉村油化学 (株)社製) が挙げられる。 これらのフエノール樹脂は、 予めェマルジヨン化されて いるものである。 Examples of these phenolic resins include Yukaresin KE910, Yukaresin KE911, and Yukaresin KE912 (trade name: manufactured by Yoshimura Oil Chemical Co., Ltd.). These phenolic resins are previously emulsified.
乳化剤としては、 ポリオキシエチレンノニルエーテル、 ポリオキシェ チレンノニルフヱニルエーテル、 ポリメチルフエニルシロキサンなどが 挙げられる。 乳化剤は、 繊維処理剤の各成分のェマルジヨン化を助長す る働きをし、 各成分の均一拡散に有効に作用する。 また、 処理された繊 維の平滑性を向上させる。 Examples of the emulsifier include polyoxyethylene nonyl ether, polyoxyethylene nonyl phenyl ether, and polymethyl phenyl siloxane. The emulsifier serves to promote the conversion of each component of the fiber treating agent into an emulsion, and effectively acts to uniformly diffuse each component. It also improves the smoothness of the treated fibers.
繊維処理剤は、 取扱いのし易さや繊維への塗布の容易さなどから一般 的に溶液の様態で用いられる。 一方、 保管、 運搬時においては、 溶媒を 無く した固形分のみの状態が便利である。 The fiber treating agent is generally used in the form of a solution because of its easy handling and application to fibers. On the other hand, during storage and transportation, it is convenient to use only solids without solvent.
繊維処理剤の製造方法は、 特に限定されるものではないが、 通常は水 あるいは有機溶媒に各成分を投入し、 攪拌機で均一に分散させる方法で ある。 有機溶媒としては、 メテルアルコール、 エチルアルコール等アル コール系の溶媒が、 水との親和性、 被膜形成時の溶媒除去の容易性など の点から好ましい。 The method for producing the fiber treating agent is not particularly limited. Alternatively, each component is charged into an organic solvent and uniformly dispersed with a stirrer. As the organic solvent, alcohol solvents such as methyl alcohol and ethyl alcohol are preferable from the viewpoints of affinity with water and easy removal of the solvent at the time of film formation.
繊維処理剤が複数の成分からなる場合は、 各々の成分を予めェマルジ ョン化させてから混ぜ合わせることが好ましい。 個別にェマルジョン化 しておく ことにより、 繊維処理剤中での重合反応の進行を抑えることが できる。 重合反応が進行すると、 繊維処理剤の粘度が上昇し、 被膜が均 —に形成され難くなる。 したがって、 補強用繊維の性能にムラが生じる ことになる。 When the fiber treating agent is composed of a plurality of components, it is preferable to emulsify each component in advance and then mix them. By separately emulsifying, the progress of the polymerization reaction in the fiber treatment agent can be suppressed. As the polymerization reaction proceeds, the viscosity of the fiber treating agent increases, and it becomes difficult to form a uniform film. Therefore, the performance of the reinforcing fiber becomes uneven.
この発明に使用される繊維としては、 特に限定されるものではないが、 例えばガラス繊維、 ポリエステル繊維、 ナイロン、 ァラミ ドなどのポリ アミ ド繊維およびカーボン繊維が挙げられる。 これらの中でもガラス繊 維おょぴァラミ ド繊維を用いた場合に、 ゴムマトリックスとの接着力が 著しく向上する。 その理由は定かではないが、 おそらくゴム変性ェポキ シ樹脂のゴムと しての高弾性性能とェポキシ化による接着力の向上が有 効に機能しているものと考えられる。 The fibers used in the present invention are not particularly limited, and examples thereof include glass fibers, polyester fibers, polyamide fibers such as nylon and aramid, and carbon fibers. Among these, when glass fiber or aramide fiber is used, the adhesive force with the rubber matrix is significantly improved. The reason for this is not clear, but it is presumed that the high elasticity of the rubber-modified epoxy resin as a rubber and the improvement of the adhesive force by epoxidation function effectively.
ガラス繊維の種類としては、 特に限定されるものではなく、 例えば E ガラス、 高強度ガラスなどが挙げられる。 また、 ガラス繊維のフィラメ ント直径も特に限定されるものではなく、 5〜 1 3 m径のものが好適 に使用できる。 一方、 ァラミ ド繊維は、 4 0 0〜 5、 0 0 0デニールの ものが入手し易く好ましい。 The type of glass fiber is not particularly limited, and examples thereof include E glass and high-strength glass. Also, the filament diameter of the glass fiber is not particularly limited, and those having a diameter of 5 to 13 m can be suitably used. On the other hand, the aramide fiber is preferably 400 to 5,000 denier because it is easily available.
なお、 この発明に使用されるガラス繊維は、 ガラスフィラメント数百 本を集束剤を用いて束ねたものである。 集束剤にはシラン力ップリング 剤などを含有させ、 ガラスフィラメントと有機物との親和性が高くなる ようにその表面を改質させることが好ましい。 また、 ポリアミド繊維の 場合は、 その表面をエポキシ処理またはポリイソシァネート処理するこ とで、 被膜との接着力を高めることができる。 The glass fibers used in the present invention are obtained by bundling hundreds of glass filaments using a sizing agent. Preferably, the sizing agent contains a silane coupling agent or the like, and the surface thereof is modified so as to increase the affinity between the glass filament and the organic substance. In addition, polyamide fiber In this case, the surface can be treated with epoxy or polyisocyanate to increase the adhesion to the coating.
これらの繊維の形態は、 特に限定されるものではなく、 例えばステー プル、 フィラメ ント、 コード状、 ロープ状、 または帆布である。 補強用 繊維の形態は、 製品の形状や用途によって決定されるものである。 この 発明の補強用繊維は、 いかなる形態であってもマトリッタスと十分な接 着力を発揮できる。 The form of these fibers is not particularly limited, and is, for example, staple, filament, cord, rope, or canvas. The form of the reinforcing fibers is determined by the shape and use of the product. The reinforcing fiber of the present invention can exhibit a sufficient adhesive force to Matritus in any form.
繊維処理剤中のゴム変性エポキシ樹脂およびフヱノール樹脂の含有量 は、 繊維処理剤中の全固形分に対して固形分で各々 1 0〜 9 0重量%で あることが好ましい。 ゴム変性ェポキシ樹脂の含有量が 1 0重量%より 低い場合は、 エポキシ基による接着力の向上効果が現れ難い。 対して、 The content of the rubber-modified epoxy resin and the phenol resin in the fiber treating agent is preferably 10 to 90% by weight in terms of solid content based on the total solid content in the fiber treating agent. If the content of the rubber-modified epoxy resin is lower than 10% by weight, the effect of improving the adhesive strength by the epoxy group is unlikely to appear. for,
9 0重量%より高い場合は、 その他の成分の特性が発揮され難くなる。 ゴム変性エポキシ樹脂のよ り好ましい含有量は、 4 0〜 7 0重量%であ る。 一方、 フヱノール樹脂の含有量が 1 0重量%より低い場合は、 その 特性である被膜の強度の向上効果が現れ難くなる。 対して、 9 0重量% より大きい場合は、 その他の成分の特性が発揮され難くなる。 フヱノー ル樹脂のより好ましい含有量は、 3 0〜 6 0重量%である。 If it is higher than 90% by weight, it becomes difficult to exhibit the characteristics of other components. A more preferable content of the rubber-modified epoxy resin is 40 to 70% by weight. On the other hand, when the content of the phenol resin is lower than 10% by weight, the effect of improving the strength of the film, which is a characteristic of the resin, becomes difficult to appear. On the other hand, if it is more than 90% by weight, it becomes difficult to exhibit the characteristics of other components. A more preferred content of the phenol resin is 30 to 60% by weight.
ゴム変性エポキシ樹脂とフ ノール樹脂の二種成分系繊維処理剤の場 合、 各成分の含有率は均等であることが好ましい。 実質的には、 各成分 の含有率がそれぞれ 4 0〜 6 0重量 <¾であると好適である。 この理由は 定かではないが、 被膜における接着力およぴ強度の向上という二つの効 果のバランスに由来するためであると考えられる。 In the case of a two-component fiber treating agent of a rubber-modified epoxy resin and a phenol resin, the content of each component is preferably equal. Substantially, it is preferable that the content of each component is 40 to 60 weight <¾. The reason for this is not clear, but it is thought to be due to the balance between the two effects of improving the adhesion and strength of the coating.
繊維処理剤における濃度は、 全成分の固形分の合計量で 1 0〜 5 0重 量《¾、 さらには 1 2〜3 0重量%が適当である。 固形分濃度が 1 0重量 <¾より低い場合は、 その粘度が低いため、 短時間で繊維表面に付着させ ることが難しくなる。 対して、 5 0重量%より高い場合は、 粘度が高い ため繊維への付着量を調整し難く、 また被膜を均一に形成させ難くなる。 繊維処理剤を繊維表面に塗布する方法は、 特に限定されるものではな く、 従来技術をそのまま流用できる。 具体的には、 繊維処理剤で充たさ れた糟の一方から他方の側へ連続的に繊維を通過させ、 通過の際に繊維 をこの槽に浸漬させるいわゆるデイツビング法である。 また、 繊維を引 き上げる際に、 繊維処理剤の過剰分を除まし、 必要により 2 0 0〜3 0 0 °Cで 0 . 5〜 3分間熱処理する。 繊維表面に付着した繊維処理剤は、 溶 媒の飛散および各成分の重合反応により、 繊維表面に被膜を形成する。 被膜の重量すなわち繊維処理剤の繊維表面への付着量は、 補強用繊維 の重量に対し、 固形分で 1 0〜 3 0重量%であることが好ましい。 繊維 処理剤の付着量が 1 0重量%より少ない場合は、 被膜が均一に形成され 難く、 また被膜が薄いためゴム変性エポキシ樹脂の柔軟性という特性が 有効に機能し難くなる。 対して、 3 0重量《¾より多い場合は、 被膜の形 成に時間が掛かり、 また被膜が硬ィ匕するまでに繊維処理剤が垂れるなど 被膜の均一形成が難くなる。 The concentration in the fiber treating agent is suitably from 10 to 50% by weight (¾), and more preferably from 12 to 30% by weight in terms of the total amount of solid contents of all components. When the solid content concentration is lower than 10% by weight, its viscosity is low, so that it is difficult to adhere to the fiber surface in a short time. On the other hand, if it is higher than 50% by weight, the viscosity is high. Therefore, it is difficult to adjust the amount of adhesion to the fiber, and it is difficult to form a uniform coating. The method for applying the fiber treating agent to the fiber surface is not particularly limited, and the conventional technology can be used as it is. Specifically, it is a so-called diving method in which the fiber is continuously passed from one side of the tank filled with the fiber treatment agent to the other side, and the fiber is immersed in this tank at the time of passing. When pulling up the fiber, remove the excess of the fiber treatment agent and heat treat it at 200 to 300 ° C for 0.5 to 3 minutes as necessary. The fiber treating agent attached to the fiber surface forms a film on the fiber surface by scattering of the solvent and polymerization reaction of each component. The weight of the coating, that is, the amount of the fiber treatment agent attached to the fiber surface is preferably 10 to 30% by weight in terms of solids based on the weight of the reinforcing fibers. If the amount of the fiber treating agent is less than 10% by weight, it is difficult to form a uniform film, and the thinness of the film makes it difficult for the rubber-modified epoxy resin to function effectively. On the other hand, when the weight is more than 30 weight << ¾, it takes time to form the film, and it is difficult to form the film uniformly, for example, the fiber treatment agent drips before the film hardens.
上記のようにこの発明のマトリックスにはゴムおよぴ樹脂を利用でき るが、 ゴムを利用する場合に、 この発明の効果が最も効果的に発揮され る。 すなわち、 ゴム製品の用途はゴムの特性である高弾性性能を利用す る場合が多いため、 補強用繊維にも必然的に耐屈曲性が要求されること になる。 したがって、 この発明のゴム変性エポキシ樹脂の柔軟性という 特徴が有効に機能することになる。 As described above, rubber and resin can be used for the matrix of the present invention, but when rubber is used, the effects of the present invention are most effectively exerted. In other words, rubber products often use the high elasticity characteristic of rubber, so that the reinforcing fibers must necessarily have bending resistance. Therefore, the feature of the flexibility of the rubber-modified epoxy resin of the present invention functions effectively.
この発明に使用できるゴムマトリッタスの種類は、 特に限定されるも のではないが、 例えばクロロプレンゴム、 クロロスルホン化ポリエチレ ンゴム、 アクリロニトリルーブタジェン共重合ゴム、 部分水素化アタリ ロニトリルーブタジエン共重合ゴム、 二トリル基含有高飽和共重合ゴム である。 これらゴムマトリ ックスに加硫剤、 加硫促進剤、 顔料、 油脂、 安定剤などをその目的に応じて定法にしたがい添加できる。 The types of rubber matrices that can be used in the present invention are not particularly limited. For example, chloroprene rubber, chlorosulfonated polyethylene rubber, acrylonitrile-butadiene copolymer rubber, partially hydrogenated atalylonitrile-butadiene copolymer Rubber and nitrile group-containing highly saturated copolymer rubber. Vulcanizing agents, vulcanization accelerators, pigments, fats and oils, Stabilizers and the like can be added according to a conventional method according to the purpose.
ゴム製品中における補強用繊維の重量率は、 1 0〜 7 0重量%、 さら には 1 5〜 4 0重量%であることが好ましい。 この重量率が 1 0重量% より低い場合は、 ゴム製品の強度向上効果が現れ難い。 一方、 7 0重量 %より高い場合は、 補強用繊維の特性がゴムマトリッタスに勝ってしま うため、 ゴム製品の弾性が抑制されるおそれがある。 The weight ratio of the reinforcing fibers in the rubber product is preferably from 10 to 70% by weight, and more preferably from 15 to 40% by weight. If this weight ratio is lower than 10% by weight, the effect of improving the strength of the rubber product is unlikely to appear. On the other hand, if it is higher than 70% by weight, the properties of the reinforcing fibers are superior to that of rubber matrices, and the elasticity of the rubber product may be suppressed.
ゴムマトリックスに補強用繊維を埋設する方法は、 特に限定されるも のではないが、 例えば以下の方法がある。 補強用繊維を数本引き揃えて 撚りを掛け、 未加硫のゴムマトリックスに公知の方法で埋め込み、 加圧 下 1 2 0〜 2 0 0 °Cで 1〜 1 2 0分間加熱加硫する方法である。 The method of embedding the reinforcing fibers in the rubber matrix is not particularly limited, but for example, the following methods are available. A method in which several reinforcing fibers are aligned, twisted, embedded in an unvulcanized rubber matrix by a known method, and heated and vulcanized at a temperature of 120 to 200 ° C for 1 to 120 minutes. It is.
さらにこの発明の特徴として、 被膜が単層であってもァラミ ド繊維と ゴムマトリックスとに十分な接着力を示すことが挙げられる。 従来技術 においても、 繊維上に単層の被膜のみ形成させマトリ ックスに埋設する 方法が知られていたが、 従来の方法ではその接着力が十分でなかつた。 例えば、 従来の方法で製造したゴム製品を引っ張り試験機に掛けた場合、 ゴム製品は被膜部分から繊維もしくはマトリックスと剥離することが多 かった。 すなわち、 被膜の接着力が繊維の強度にまで達していなかった c この傾向はァラミ ド繊維を用いる場合に特に顕著であり、 ァラミ ド繊維 本来の強度を活かせていなかった。 そこで、 従来の方法では、 ァラミ ド 繊維上に二層もしくは三層の被膜を形成させることで、 その接着力の向 上を図っていた。 しかし、 多層被膜を形成させる場合は、 製造工程が複 雑になり、 製造コス トの面で不利益が生じる。 この発明の補強用繊維は、 被膜が単層であつてもァラミ ド繊維とゴムマトリ ックスとに十分な接着 力を示しうるものである。 しかし、 二層以上の形成を除外するものでは ない。 Furthermore, a feature of the present invention is that even if the coating is a single layer, it exhibits a sufficient adhesive force to the aramide fiber and the rubber matrix. In the prior art, a method of forming only a single-layer coating on a fiber and embedding it in a matrix was known, but the conventional method did not have sufficient adhesion. For example, when a rubber product manufactured by the conventional method was put on a tensile tester, the rubber product often peeled off from the fiber or matrix from the coating. That is, the adhesive strength of the coating did not reach the strength of the fiber. C This tendency was particularly remarkable in the case of using aramide fiber, and the inherent strength of the aramide fiber was not utilized. Therefore, in the conventional method, the adhesive strength is improved by forming two or three layers of the coating on the aramide fiber. However, when a multilayer coating is formed, the manufacturing process becomes complicated and disadvantageous in terms of manufacturing cost. The reinforcing fiber of the present invention is capable of exhibiting a sufficient adhesive strength between the aramide fiber and the rubber matrix even if the coating is a single layer. However, this does not preclude the formation of more than one layer.
また、 この発明における接着強度は、 下記 〔実施例〕 で示す初期接着 力 (表 4、 表 5における 「接着性 1」 )のことである。 単層の被膜が形成 されたァラミ ド繊維をゴムマトリックスに埋設した場合で、 接着強度が 2 0 0 k g f /2 5 mm巾以上であることは、 この発明特有の効果である。 In addition, the adhesive strength in the present invention is as follows: This is the force ("Adhesion 1" in Tables 4 and 5). It is an effect unique to the present invention that the adhesive strength is not less than 200 kgf / 25 mm width when the aramide fiber on which a single-layer film is formed is embedded in a rubber matrix.
実施例 ' Example '
以下、 実施例および比較例により、'この発明を具体的に説明する。 Hereinafter, the present invention will be specifically described with reference to Examples and Comparative Examples.
〔繊維処理剤の製造〕 (Manufacture of fiber treatment agent)
実施例 1 〜 1 0および比較例 1 〜 3について、 定法にしたがい下記 「表 1」 および 「表 2」 の配合で各々個別に繊維処理剤を製造した。 なお、 各繊維処理剤の固形分濃度は 2 0〜 2 5重量%になるように調整した。 表 1 配合成分 実施例 1 2 3 4 5 6 7 比較例 1 2 ユカレシ'ン ΚΕ9Π With respect to Examples 1 to 10 and Comparative Examples 1 to 3, fiber treatment agents were individually manufactured according to the conventional methods with the formulations shown in Tables 1 and 2 below. In addition, the solid content concentration of each fiber treating agent was adjusted to be 20 to 25% by weight. Table 1 Ingredients Example 1 2 3 4 5 6 7 Comparative Example 1 2 Yukaresin ΚΕ9Π
ュ力レシ' E910 New power 'E910
ユカレシ'ン KE172 Yukarishin 'KE172
ユカレシ'ン KE173 Yukareshin KE173
R F波 R F wave
セ' 'ノトホ' -ルラテ'ノクス '' Notoho '-Lurate' Nox
25 %アンモニア水 25% ammonia water
水 water
ユカレジン K E 9 1 2 : フヱノール樹脂エマルジョン (吉村油化学社製、 固形分 50%) Yucare Resin K E 912: Phenol resin emulsion (manufactured by Yoshimura Oil Chemical Co., Ltd., solid content 50%)
ユカレジン K E 9 1 0 : フェノール樹脂エマルジョン (吉村油化学社製、 固形分 55%) ユカレジン KE 1 72 : ブタジエン一スチレン共重合体変性エポキシ 樹脂エマルジョン (吉村油化学社製、 固形分Yucare Resin KE910: Phenolic resin emulsion (manufactured by Yoshimura Oil Chemical Co., Ltd., solid content 55%) Yucare Resin KE 1 72: Butadiene-styrene copolymer-modified epoxy resin emulsion (manufactured by Yoshimura Oil Chemical Co., Ltd.
55%) 55%)
ユカレジン K E 1 73 : アクリロニ トリルーブタジェン共重合体変性 エポキシ榭脂ェマルジヨン (吉村油化学社製、 固形分 60%) Yucare Resin K E 173: Acryloni trilubutadiene copolymer modified epoxy resin emulsion (Yoshimura Oil Chemical Co., solid content 60%)
ゼッ トポールラテックス:二トリル基含有高飽和共重合体ゴムラテック ス(日本ゼオン社製、 固形分 40%) Zetpol latex: nitrile group-containing highly saturated copolymer rubber latex (manufactured by Zeon Corporation, solid content 40%)
R F液 :表 3に示す配合処方にしたがって調整した 表 2 R F liquid: adjusted according to the formulation shown in Table 3 Table 2
配合成分 '施例 8 実;^例 9 実施例 10 比較例 3 第 1眉 (実施例 2) (実施例 4) (実施例 7) (比較例 1) 第 2層 Ingredients' Example 8 Actual; ^ Example 9 Example 10 Comparative Example 3 First Eyebrow (Example 2) (Example 4) (Example 7) (Comparative Example 1) Second Layer
CSMラテックス 35 35 35 35 キシレン 65 65 65 65 CSM latex 35 35 35 35 Xylene 65 65 65 65
CSゴラテックス : クロロスルホン化ポリエチレンゴムラテックス(口 一ド社製、 固形分 30%) CS latex: Chlorosulfonated polyethylene rubber latex (manufactured by Koutichi, 30% solids)
〔補強用繊維の製造〕 (Manufacture of reinforcing fibers)
ァラミ ド繊維 (帝人社製:テクノーラ T 2 02 1 50 0 D)を 2本合糸し て、 1インチあたり 3 . 1回の下撚りを施し、 上記 「表 1」 に示す実施例 1〜 7および比較例 1、 2の繊維処理剤を繊維表面への固形分付着量が 1 0〜 1 5重量%となるように各々塗布し、 2 5 0 °Cで 9 0秒熱処理を 行い補強用繊維を製造した。 さらに、 実施例 2、 4、 7および比較例 1 の補強用繊維に、 上記 「表 2」 の 「第 2層」 の繊維処理剤を塗布し、 1 2 0 °Cで 1 2 0秒熱処理を行い 2層構造の補強用繊維を製造した。 この 第 2層の固形分付着量は、 補強用繊維において 5〜1 0重量%であった。 〔ゴムマトリ ックスの製造〕 ALAMID fiber (Tecjin: Technora T2021500D) Then, the fibers were twisted 3.1 times per inch, and the fiber treating agents of Examples 1 to 7 and Comparative Examples 1 and 2 shown in Table 1 above were applied so that the solid content adhered to the fiber surface was 10 to 10 times. Each was applied so as to be 15% by weight, and heat-treated at 250 ° C. for 90 seconds to produce a reinforcing fiber. Further, the fiber treatment agent of the “second layer” in the above “Table 2” was applied to the reinforcing fibers of Examples 2, 4, 7 and Comparative Example 1, and heat-treated at 120 ° C. for 120 seconds. A two-layered reinforcing fiber was produced. The solid content of the second layer was 5 to 10% by weight in the reinforcing fibers. [Manufacture of rubber matrix]
定法にしたがい、 下記 「表 3」 の配合でゴムマトリックスを製造した c 配合した段階では、 粘度 1 0 c p s程度の流動体である。 According to a conventional method, in the stage of c compounded to produce a rubber matrix with the following formulation "Table 3", a fluid viscosity of about 1 0 cps.
表 3 配合成分 水素化二トリルゴム 0 0 Table 3 Ingredients Hydrogenated nitrile rubber 0 0
5 ステアリン酸 1 力一ボンブラック 5 0 トリオクチルトリメリテート 1 0 5 Stearic acid 1 Bonbon black 5 0 Trioctyl trimellitate 1 0
5 テトラメチルチウラムジスルフィ ド 1 5 ェンアミ ド 1 5 Tetramethylthiuram disulfide 1 5
〔製品の製造〕 [Production]
上記 「表 3」 のゴムマトリックスを厚さ 3 mm、 巾 2 5 m mのシート 状に成形した。 このゴムシート上に実施例 1〜 1 0およぴ比較例 1〜 3 の補強用繊維を各々所定本数均等な間隔でに並べ、 その後ゴムシ一トを 金型に入れて一定時間加圧加熱することにより、 補強用繊維をゴムマト リックス中に埋設した。 The rubber matrix shown in Table 3 above was formed into a sheet having a thickness of 3 mm and a width of 25 mm. Examples 1 to 10 and Comparative Examples 1 to 3 The reinforcing fibers were laid out at regular intervals by a predetermined number, and then the rubber sheet was placed in a mold and heated under pressure for a certain period of time, so that the reinforcing fibers were embedded in the rubber matrix.
〔評価方法〕 〔Evaluation method〕
(接着強度:接着性 1、 2 ) (Adhesive strength: Adhesive 1, 2)
実施例 1〜 1 0および比較例 1〜 3の補強用繊維を上記ゴムマトリッ タスのシ一 卜上に 2 2本均等な間隔で並べ、 プレス圧 8 0 k g f / c m 2、 金型温度 1 5 0 °C、 加硫時間 2 0分で加硫し、 長さ 1 5 c m、 巾 2 5 m mの試験用ゴム製品を各実施例、 比較例毎に製造した。 このゴム製品を ォートグラフ引っ張り試験機 (島津製作所製 A G S - 5 0 O A型)で長さ方 向にテストスピード 5 0 mm/minで弓 Iつ張り、 ゴム製品断裂時の強度すな わち初期接着力を測定した。 その結果を、 下記 「表 4」 「表 5」 に 「接 着性 1」 として示す。 なお、 実施例 1 〜 1 0のゴム製品の断裂部分を観 察したところ、 いずれもァラミ ド繊維が断裂しており、 被膜からの剥離 は生じていないことが確認された。 The two reinforcing fibers of Examples 1 to 10 and Comparative Examples 1 to 3 were arranged at equal intervals on the rubber matrix sheet, with a pressing pressure of 80 kgf / cm 2 and a mold temperature of 150. Vulcanization was performed at 20 ° C. and a vulcanization time of 20 minutes, and rubber products for testing having a length of 15 cm and a width of 25 mm were produced for each Example and Comparative Example. This rubber product is bowed at a test speed of 50 mm / min with a bow I at the test speed of 50 mm / min using an autograph tensile tester (AGS-500 type OA manufactured by Shimadzu Corporation), and the strength when the rubber product is ruptured, that is, initial bonding The force was measured. The results are shown in Tables 4 and 5 below as "Adhesiveness 1". Observation of the ruptured portions of the rubber products of Examples 1 to 10 confirmed that the amide fibers were ruptured in all cases, and no peeling from the coating occurred.
また、 上記ゴム製品を 1時間熱水中で煮沸した後、 上記同様の引っ張 り試験を行った。 その結果を 「表 4」 「表 5」 に 「接着性 2」 として示 す。 接着性 2を測定することにより、 ゴム製品の耐水性すなわち実用に おける耐久性力判る。 Further, after the rubber product was boiled in hot water for 1 hour, the same tensile test as above was performed. The results are shown in Tables 4 and 5 as "Adhesion 2". By measuring the adhesiveness 2, the water resistance of rubber products, that is, the durability in practical use can be determined.
表 項目 実施例 1 2 3 4 5 6 7 比較例 1 2 接着性 1 212 210 254 252 206 231 227 140 166 接着性 2 138 147 176 143 153 147 157 107 117 単位: kgf/25隨巾 表 5 項目 実施例 8 9 1 0 比較例 3 接着性 1 237 252 239 154 接着性 2 167 196 176 127 単位: kgf/25rara巾 上記実施例および比較例より、 以下のことが判る。 Table Item Example 1 2 3 4 5 6 7 Comparative example 1 2 Adhesion 1 212 210 254 252 206 231 227 140 166 Adhesion 2 138 147 176 143 153 147 157 157 107 117 Unit: kgf / 25 width Table 5 Item Example 8 9 10 Comparative Example 3 Adhesion 1 237 252 239 154 Adhesion 2 167 196 176 127 Unit: kgf / 25rara width From the above Examples and Comparative Examples, the following can be found.
実施例 1〜 1 0と比較例 1〜 3とを比較することにより、 繊維処理剤 にゴム変性エポキシ樹脂が含まれる場合、 ゴム製品の接着性 1、 2カ汰 きく向上することが判る。 すなわち、 ゴム変性エポキシ樹脂はゴム製品 の強度および耐久性を向上させることが判る。 By comparing Examples 1 to 10 and Comparative Examples 1 to 3, it can be seen that when the fiber-treating agent contains a rubber-modified epoxy resin, the adhesiveness of the rubber product is improved by one or two times. That is, it can be seen that the rubber-modified epoxy resin improves the strength and durability of the rubber product.
実施例 1〜 7 と比較例 1 〜 3 とを比較することにより、 被膜がゴム変 性エポキシ樹脂を含有する場合、 初期接着力が 3 0 %以上向上すること 力判る。 さらに、 比較例 3は 2層構造であるにも関わらず初期接着力が 1 5 0 k g f /2 5 mm巾程度であることから、 ゴム変性エポキシ樹脂を 含有する場合の効果の大きさが判る。 By comparing Examples 1 to 7 and Comparative Examples 1 to 3, it can be seen that when the coating contains a rubber-modified epoxy resin, the initial adhesive strength is improved by 30% or more. Furthermore, since the initial adhesive strength of Comparative Example 3 is about 150 kgf / 25 mm width despite having a two-layer structure, it is clear that the effect when the rubber-modified epoxy resin is contained is large.
上記実施例 1 〜 1 0の初期接着力試験におけるゴム製品断裂面に被膜 部分からの剥離が見られなかったことより、 ゴム変性エポキシ樹脂を含 む繊維処理剤は、 ァラミ ド繊維およびゴムマトリ ックスと十分な接着力 を示し、 ァラミ ド繊維本来の強度を十分に発揮させ得ることカ?判る。 In the initial adhesive strength test of Examples 1 to 10 above, no delamination from the coating was observed on the ruptured surface of the rubber product, so that the fiber treatment agent containing the rubber-modified epoxy resin was the same as the aramide fiber and the rubber matrix. shows a sufficient adhesion, that mosquitoes? know can sufficiently be exhibited the Arami de fiber original strength.
実施例 1〜 1 0を比較することによ り、 ゴム変性エポキシ樹脂とフエ ノール樹脂の配合率力均等に近づくほど、 初期接着力が高くなることが 判る o 産業上の利用可能性 By comparing Examples 1 to 10, it can be seen that the closer the mixing ratio of the rubber-modified epoxy resin and the phenol resin is, the higher the initial adhesive strength is.o Industrial applicability
この発明は、 以上のように構成されているため、 次のような効果を奏 する。 Since the present invention is configured as described above, it has the following effects.
第 1のアスペクトに係る発明の繊維処理剤によれば、 ゴム変性ェポキ シ樹脂を含有するので、 被膜中の高分子化合物同士の接着力を高め、 さ らに被膜と繊維およびマトリッタスとの接着力をも向上させることがで さる。 According to the fiber treating agent of the invention according to the first aspect, since the rubber-modified epoxy resin is contained, the adhesive strength between the polymer compounds in the coating is increased, and the adhesive strength between the coating and the fibers and matritus is further improved. Can also be improved.
第 2のアスペクトに係る発明の繊維処理剤によれば、 ゴム変性ェポキ シ樹脂とフエノール樹脂を含有するので、 これら樹脂の各々の特性を被 膜に反映させることができる。 また、 フヱノール樹脂を含有させること により、 被膜の強度と一体性を向上させることができる。 According to the fiber treating agent of the invention according to the second aspect, since the rubber-modified epoxy resin and the phenol resin are contained, the characteristics of each of these resins can be reflected on the film. In addition, by including a phenol resin, the strength and integrity of the coating can be improved.
第 2のァスぺクトに係る発明の繊維処理剤において、 ゴム変性ェポキ シ樹脂とフヱノール樹脂の固形分含有量が全固形分に対して各々 1 0〜 9 0重量 <¾であるので、 各々の成分の特性を効果的に発揮させることが できる。 In the fiber treating agent of the invention according to the second aspect, the solid content of the rubber-modified epoxy resin and the phenol resin is 10 to 90% by weight with respect to the total solid content, respectively. The characteristics of the component can be effectively exerted.
さらに、 第 2のァスぺク トに係る発明の繊維処理剤において、 ゴム変 性ェポキシ樹脂およびフエノール樹脂がいずれもェマルジヨンであるの で、 繊維処理剤中での重合反応の進行を抑えることができる。 Further, in the fiber treating agent of the invention according to the second aspect, since both the rubber-modified epoxy resin and the phenol resin are emulsions, it is possible to suppress the progress of the polymerization reaction in the fiber treating agent. it can.
また、 第 1及び第 2のァスぺクトに係る発明の繊維処理剤において、 ゴム変性ェポキシ樹脂がブタジェンースチレン共重合ラテックスまたは ァクリロ二トリルーブタジエン共重合ラテックスをエポキシ化したもの であるので、 柔軟性が高い被膜を形成させることができる。 In the fiber treating agent according to the first and second aspects, the rubber-modified epoxy resin is obtained by epoxidizing butadiene-styrene copolymer latex or acrylonitrile-butadiene copolymer latex. A film having high flexibility can be formed.
更にまた、 第 1及び第 2のァスぺク トに係る発明の繊維処理剤におい て、 繊維処理剤中の全固形分の濃度が 1 0〜5 0重量%であるので、 繊 維上に被膜を均一に形成させることができる。 Furthermore, in the fiber treatment agent according to the first and second aspects of the invention, the concentration of the total solid content in the fiber treatment agent is 10 to 50% by weight. The coating can be formed uniformly.
本発明の第 3のァスぺク トに係る補強用繊維によれば、 第 1及び第 2 のァスぺクトの繊維処理剤で処理されたものであるので、 ゴム製品の強 度を効果的に向上させる補強用繊維を容易に得ることができる。 According to the reinforcing fiber of the third aspect of the present invention, the first and second reinforcing fibers are used. Since the fiber is treated with the fiber treating agent of Aspect, reinforcing fibers that effectively improve the strength of the rubber product can be easily obtained.
本発明の補強用繊維によれば、 繊維がガラス繊維またはァラミ ド繊維 であるので、 繊維と'被膜との接着力をより効果的に向上させることがで きる。 According to the reinforcing fiber of the present invention, since the fiber is a glass fiber or an aramid fiber, the adhesive force between the fiber and the coating can be more effectively improved.
更に、 繊維処理剤の固形分の繊維への付着量が補強用繊維の重量に対 し 1 0〜 3 0重量%であるので、 被膜による接着力向上効果を無駄なく 効果的に発揮させることができる。 Furthermore, since the amount of the solid content of the fiber treating agent attached to the fibers is 10 to 30% by weight based on the weight of the reinforcing fibers, the effect of improving the adhesive force by the coating film can be effectively exhibited without waste. it can.
発明の第 4のァスぺクトに係るゴム製品によれば、 上記本発明の補強 用繊維を埋設したものであるので、 その一体性およぴ強度が高いゴム製 品を容易に得ることができる。 According to the rubber product according to the fourth aspect of the present invention, since the reinforcing fiber of the present invention is embedded, a rubber product having high integrity and high strength can be easily obtained. it can.
本発明のゴム製品によれば、 補強用繊維の重量率が 1 0〜 7 0重量% であるので、 ゴムマトリックスの弾性と補強用繊維の強度とをバランス 良く発揮させることができる。 According to the rubber product of the present invention, since the weight ratio of the reinforcing fibers is 10 to 70% by weight, the elasticity of the rubber matrix and the strength of the reinforcing fibers can be exhibited in a well-balanced manner.
更にまた、 発明のゴム製品によれば、 ァラミ ド繊維及びその上に形成 された単層の皮膜とを有する補強用繊維と、 該補強用繊維が埋設された ゴムマトリックスとを備え、 前記ァラミ ド繊維、 皮膜、 及びゴムマトリ ックス間の接着強度が 2 0 0 k g f /2 5 mm巾以上であるので、 接着強 度の極めて高いゴム製品を容易に得ることができる。 Still further, according to the rubber product of the present invention, the rubber product comprises a reinforcing fiber having an aramide fiber and a single-layer film formed thereon, and a rubber matrix in which the reinforcing fiber is embedded. Since the adhesive strength between the fiber, the coating, and the rubber matrix is 200 kgf / 25 mm width or more, a rubber product having extremely high adhesive strength can be easily obtained.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2000/004360 WO2002002863A1 (en) | 2000-06-30 | 2000-06-30 | Fiber-treating agent, reinforcing fiber treated therewith, and rubber product reinforced with the fiber |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP2000/004360 WO2002002863A1 (en) | 2000-06-30 | 2000-06-30 | Fiber-treating agent, reinforcing fiber treated therewith, and rubber product reinforced with the fiber |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2002002863A1 true WO2002002863A1 (en) | 2002-01-10 |
Family
ID=11736205
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2000/004360 Ceased WO2002002863A1 (en) | 2000-06-30 | 2000-06-30 | Fiber-treating agent, reinforcing fiber treated therewith, and rubber product reinforced with the fiber |
Country Status (1)
| Country | Link |
|---|---|
| WO (1) | WO2002002863A1 (en) |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS585243A (en) * | 1981-07-02 | 1983-01-12 | Mitsuboshi Belting Ltd | Method of bonding aromatic polyamide fiber and rubber compound |
| JPS59501166A (en) * | 1982-06-28 | 1984-07-05 | ザ・ダウ・ケミカル・カンパニ− | Stable aqueous dispersions of curable resin compositions |
| JPS62149978A (en) * | 1985-12-24 | 1987-07-03 | 東邦レーヨン株式会社 | Special treated carbon fiber cord for reinforcing rubber |
| JPS6366382A (en) * | 1986-09-05 | 1988-03-25 | 株式会社ブリヂストン | Rubber reinforcing fiber cord |
-
2000
- 2000-06-30 WO PCT/JP2000/004360 patent/WO2002002863A1/en not_active Ceased
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS585243A (en) * | 1981-07-02 | 1983-01-12 | Mitsuboshi Belting Ltd | Method of bonding aromatic polyamide fiber and rubber compound |
| JPS59501166A (en) * | 1982-06-28 | 1984-07-05 | ザ・ダウ・ケミカル・カンパニ− | Stable aqueous dispersions of curable resin compositions |
| JPS62149978A (en) * | 1985-12-24 | 1987-07-03 | 東邦レーヨン株式会社 | Special treated carbon fiber cord for reinforcing rubber |
| JPS6366382A (en) * | 1986-09-05 | 1988-03-25 | 株式会社ブリヂストン | Rubber reinforcing fiber cord |
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