WO2002001626A1 - Procede et appareil permettant d'evaluer une plaquette de semi-conducteur - Google Patents
Procede et appareil permettant d'evaluer une plaquette de semi-conducteur Download PDFInfo
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- WO2002001626A1 WO2002001626A1 PCT/JP2001/005399 JP0105399W WO0201626A1 WO 2002001626 A1 WO2002001626 A1 WO 2002001626A1 JP 0105399 W JP0105399 W JP 0105399W WO 0201626 A1 WO0201626 A1 WO 0201626A1
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- electrode
- semiconductor wafer
- solvent
- wafer
- evaluation
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- 239000004065 semiconductor Substances 0.000 title claims abstract description 76
- 238000000034 method Methods 0.000 title claims abstract description 71
- 239000002904 solvent Substances 0.000 claims abstract description 100
- 238000011156 evaluation Methods 0.000 claims abstract description 83
- 230000007547 defect Effects 0.000 claims abstract description 72
- 238000000151 deposition Methods 0.000 claims abstract description 71
- 230000002950 deficient Effects 0.000 claims abstract description 7
- 235000012431 wafers Nutrition 0.000 claims description 227
- 239000010949 copper Substances 0.000 claims description 211
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 claims description 159
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims description 71
- 229910052802 copper Inorganic materials 0.000 claims description 71
- 238000012545 processing Methods 0.000 claims description 39
- 235000011194 food seasoning agent Nutrition 0.000 claims description 31
- 239000012086 standard solution Substances 0.000 claims description 27
- 239000011521 glass Substances 0.000 claims description 26
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims description 16
- 229910052737 gold Inorganic materials 0.000 claims description 16
- 239000010931 gold Substances 0.000 claims description 16
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 claims description 14
- 230000005684 electric field Effects 0.000 claims description 13
- 238000002347 injection Methods 0.000 claims description 11
- 239000007924 injection Substances 0.000 claims description 11
- 229910052759 nickel Inorganic materials 0.000 claims description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 7
- 229910052799 carbon Inorganic materials 0.000 claims description 7
- 229910052697 platinum Inorganic materials 0.000 claims description 7
- 230000008021 deposition Effects 0.000 abstract description 39
- 238000009826 distribution Methods 0.000 abstract description 9
- 238000004458 analytical method Methods 0.000 abstract description 2
- 239000007788 liquid Substances 0.000 abstract description 2
- 230000001629 suppression Effects 0.000 abstract description 2
- 238000004904 shortening Methods 0.000 abstract 1
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- 238000005259 measurement Methods 0.000 description 9
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- 150000002500 ions Chemical class 0.000 description 6
- 229910052742 iron Inorganic materials 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 230000003647 oxidation Effects 0.000 description 6
- 238000007254 oxidation reaction Methods 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000000758 substrate Substances 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 5
- 230000008859 change Effects 0.000 description 5
- 230000000694 effects Effects 0.000 description 5
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 4
- 150000002739 metals Chemical class 0.000 description 4
- 239000002245 particle Substances 0.000 description 4
- 238000007781 pre-processing Methods 0.000 description 4
- 239000002244 precipitate Substances 0.000 description 4
- 229910052710 silicon Inorganic materials 0.000 description 4
- 239000010703 silicon Substances 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- JPVYNHNXODAKFH-UHFFFAOYSA-N Cu2+ Chemical compound [Cu+2] JPVYNHNXODAKFH-UHFFFAOYSA-N 0.000 description 3
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 3
- 230000015556 catabolic process Effects 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 229910001431 copper ion Inorganic materials 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 238000010899 nucleation Methods 0.000 description 3
- 239000001301 oxygen Substances 0.000 description 3
- 229910052760 oxygen Inorganic materials 0.000 description 3
- 238000007747 plating Methods 0.000 description 3
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- 239000012535 impurity Substances 0.000 description 2
- AMGQUBHHOARCQH-UHFFFAOYSA-N indium;oxotin Chemical compound [In].[Sn]=O AMGQUBHHOARCQH-UHFFFAOYSA-N 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 230000007246 mechanism Effects 0.000 description 2
- 230000003287 optical effect Effects 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229920002379 silicone rubber Polymers 0.000 description 2
- 239000004945 silicone rubber Substances 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- XOLBLPGZBRYERU-UHFFFAOYSA-N tin dioxide Chemical compound O=[Sn]=O XOLBLPGZBRYERU-UHFFFAOYSA-N 0.000 description 2
- 229910001887 tin oxide Inorganic materials 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 239000012298 atmosphere Substances 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000000052 comparative effect Effects 0.000 description 1
- 229910000365 copper sulfate Inorganic materials 0.000 description 1
- XTVVROIMIGLXTD-UHFFFAOYSA-N copper(II) nitrate Chemical compound [Cu+2].[O-][N+]([O-])=O.[O-][N+]([O-])=O XTVVROIMIGLXTD-UHFFFAOYSA-N 0.000 description 1
- ARUVKPQLZAKDPS-UHFFFAOYSA-L copper(II) sulfate Chemical compound [Cu+2].[O-][S+2]([O-])([O-])[O-] ARUVKPQLZAKDPS-UHFFFAOYSA-L 0.000 description 1
- 238000005336 cracking Methods 0.000 description 1
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- 238000010438 heat treatment Methods 0.000 description 1
- 229910001385 heavy metal Inorganic materials 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 238000001095 inductively coupled plasma mass spectrometry Methods 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
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- 238000011835 investigation Methods 0.000 description 1
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Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L22/00—Testing or measuring during manufacture or treatment; Reliability measurements, i.e. testing of parts without further processing to modify the parts as such; Structural arrangements therefor
- H01L22/20—Sequence of activities consisting of a plurality of measurements, corrections, marking or sorting steps
- H01L22/24—Optical enhancement of defects or not directly visible states, e.g. selective electrolytic deposition, bubbles in liquids, light emission, colour change
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N1/00—Sampling; Preparing specimens for investigation
- G01N1/28—Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
- G01N1/2806—Means for preparing replicas of specimens, e.g. for microscopal analysis
Definitions
- the present invention relates to a method for evaluating a defect of a semiconductor wafer such as a silicon wafer (hereinafter sometimes simply referred to as âa waferâ).
- a wafer such as a silicon wafer
- the present invention relates to a semiconductor wafer evaluation method and apparatus using a Cu deposition method for accurately analyzing the distribution and density of surface defects.
- â â â â Defects in wafers are mainly caused by crystal defects that occur during silicon ingot growth and crystal defects. It can be broadly divided into processing damage to be formed and defects due to external contamination sources.
- the wafer processing step includes a slicing step of slicing a single crystal ingot to obtain a wafer having a thin disk shape, and preventing cracking and chipping of the wafer obtained by the slicing step.
- the above e-wafer processing step shows the main steps, and other steps such as a heat treatment step are added or the order of the steps is changed.
- Defects such as COP continue to affect the oxide film breakdown voltage characteristic, that is, the process of forming a semiconductor device on a semiconductor wafer, and are factors that reduce the yield and reliability of the semiconductor device. Become. Therefore, it is very important to confirm the accurate distribution and density of these defects before forming the semiconductor elements on the wafer in the device manufacturing process, in terms of controlling the yield of the semiconductor elements.
- the laser scattering method was mainly used to analyze surface crystal defects of wafers immediately after mirror polishing.
- the laser liked Yattaringu particle counter machine (Laser Scattering Particle Counter) using The surface of the wafer is irradiated with a laser having a certain wavelength, and the scattered signal is sensed to analyze defects on the wafer surface.
- the conventional method has the following problems. That is, when a conventional laser scattering particle counter is used, the detection limit for defects is about 0. Therefore, COPs smaller than this size cannot be detected. However, even a small defect of 0.12 or less that is not detected affects the quality such as the oxide film breakdown voltage.
- the Cu deposition method is an wafer evaluation method that accurately measures the position of defects in semiconductor wafers, improves the detection limit for defects in semiconductor wafers, and can accurately measure and analyze even finer defects. is there.
- a specific wafer evaluation method is to form an insulating film of a predetermined thickness on the wafer surface, break the insulating film on the defective portion formed near the wafer surface, and place Cu or the like on the defective portion. This is to deposit (deposition) the electrolyte.
- the Cu deposition method when a potential is applied to the oxygen film formed on the surface of the wafer in a liquid (for example, methanol) in which the Cu ions are dissolved, a current is applied to a portion where the oxide film is deteriorated.
- a liquid for example, methanol
- This is an evaluation method that utilizes the fact that the Cu ions precipitate as Cu ions. It is known that defects such as COP exist in the area where the oxide film deteriorates.
- the Cu-deposited defect site of the wafer can be analyzed under the condensing light or directly with the naked eye to evaluate its distribution and density.Furthermore, it can be observed by microscope, transmission electron microscope (TEM) or scanning electron microscope (TEM). (SEM) etc. Disclosure of the invention In the Cu deposition method described above, it takes a long time to season, and in order to use methanol efficiently, it is necessary to process multiple wafers using the same methanol. And the sensitivity was good, but the stability of the measured values was difficult. In particular, there were large variations in the values immediately after the start of the evaluation and between devices.
- the first object of the present invention is to control and evaluate the copper concentration, thereby enabling stable observation of defects, accurate analysis of defect distribution and density, suppression of variations between devices, patches, and the like, and stable operation.
- a second object of the present invention is to enable the solvent to be exchanged for each wafer and to efficiently process the solvent, to evaluate the wafer in a short time, and to evaluate the wafer due to contamination. It is an object of the present invention to provide a semiconductor wafer evaluation apparatus and method using a Cu deposition method, which can accurately evaluate a wafer defect by eliminating an instability factor.
- a first aspect of the method for evaluating a semiconductor wafer according to the present invention includes: a step of forming an insulating film having a predetermined thickness on a surface of the semiconductor wafer; A step of destroying an insulating film on a defective portion formed in the vicinity and depositing copper in a solvent at the defective portion using a Cu deposition method.
- the semiconductor wafer is evaluated by adjusting it to the range of â 30 ppm. With the current method, it was found that the measured values were large and fluctuate early in the patch, and that very few defects were detected. This is thought to be due to insufficient concentration of copper in the solvent, for example methanol.
- the present inventors have conducted intensive studies and have found that it is preferable that 0.4 ppm or more of copper is present in methanol. When the concentration of copper in methanol exceeded 30 ppm, electric field concentration occurred in some defects, and other defects became difficult to see. Therefore, a Cu concentration of about 0.4 to 30 ppm is preferable.
- This concentration can also be adjusted by adjusting the seeding time using a dummy wafer.
- a dummy wafer is a wafer used to start up the equipment (especially cleaning the electrodes) before processing the wafer (evaluated wafer) to be actually evaluated.
- Oxide film is formed on the wafer before the oxide film is formed.
- processing (seasoning) of a dummy wafer has been performed for the purpose of cleaning electrodes and ionizing Cu.
- the degree to which Cu was ionized in the solvent is not normally controlled, and it is usually treated by treating for a certain period of time (for example, about 1 hour).
- the measured values fluctuated greatly and sometimes became unstable. This fluctuated significantly between the effect of the container being measured, the differences in the measuring equipment and the repeated measurements. In such a situation, accurate evaluation could not be performed, and measures to stabilize the evaluation value were urgently needed. According to the study of the present inventors, it has been found that the Cu ion concentration in the solvent is particularly important, and that stable evaluation can be performed by setting the Cu concentration within a certain concentration range. is there.
- This concentration can be dealt with by confirming how much eluted, taking into account the size of the container (evaluation container), etc., by processing the dummy wafer (seasoning) described above and then processing.
- the processing time in the dummy wafer may be adjusted for each evaluation device and managed so as to be within the above-mentioned concentration range.
- this method requires a particularly long time for the treatment of the dummy wafer (ionization of Cu), and a quick evaluation is performed. It âs difficult. Seasoning for about one hour may not be enough and may require longer processing.
- the present inventor has found that the Cu ion concentration in the solvent is more important than the time for treating the dummy wafer to stabilize the evaluation. Therefore, in order to shorten the evaluation time, a Cu standard solution with a known copper concentration such as copper sulfate or copper nitrate is added in advance to the solvent methanol without performing dummy-amber treatment (seasoning). It was confirmed that it could be done. Thus, it is preferable to adjust the copper concentration because quick evaluation can be performed. The measured values are also stable.
- the concentration is initially higher than a certain level by adding the Cu standard solution, there is almost no need to adjust thereafter, but the evaluation may be performed while controlling the conductivity in the solvent. Since the conductivity changes depending on the Cu concentration, it is necessary to maintain the conductivity above a certain value. However, care must be taken because metals (ions) other than Cu may change the conductivity.
- An apparatus for evaluating a semiconductor wafer by a conventional Cu deposition method includes a processing container, a lower electrode provided in the processing container, and an upper electrode provided at a predetermined distance from the lower electrode. And an external power supply for generating an electric field between these electrodes.
- a semiconductor wafer is placed on the upper surface of the lower electrode, a solvent is injected into the processing vessel, and copper ions are removed from the target wafer. â Evaluate the â ha.
- an upper electrode made of copper to which an external voltage can be applied was used.
- the use of copper electrodes required seasoning to clean the copper electrodes.
- a Cu standard solution is added to a solvent, a glass electrode, an electrode formed by plating gold on copper, a platinum electrode, a gold electrode or a carbon electrode is used as an upper electrode. It is possible to use electrodes.
- a glass electrode is a glass substrate with a transparent electrode film made of tin oxide, ITO (indium-tin oxide), or the like. In this case, there is an advantage that it is not necessary to use an electrode, and it is not necessary to perform seasoning for cleaning the electrode.
- An i-th embodiment of the semiconductor wafer evaluation apparatus of the present invention includes a processing container, a lower electrode provided in the processing container, an upper electrode provided at a predetermined distance from the lower electrode, An external power supply for generating an electric field is provided between these electrodes, a semiconductor wafer is placed on the upper surface of the lower electrode, a solvent is injected into the processing vessel, and the semiconductor wafer is evaluated by a Cu deposition method.
- the upper electrode is a glass electrode, an electrode plated with gold on copper, a platinum electrode, a gold electrode or a carbon electrode.
- a second aspect of the semiconductor wafer evaluation apparatus of the present invention is an apparatus for evaluating a semiconductor wafer by a Cu deposition method, wherein an upper electrode is provided at a predetermined distance from the upper electrode.
- the distance between the upper electrode and the lower electrode can be adjusted and maintained by an electrode distance adjusting member.
- This interval may be appropriately adjusted in consideration of the range within which the solvent can be maintained at the surface tension, the thickness of the sheet, and the like. In other words, it can be set according to the properties of the solvent used and the measurement environment (room temperature, etc.). For example, when methanol whose Cu concentration is adjusted is used as a solvent, it is preferable to adjust the distance from the wafer surface by about 0.3 mm to 1.5 mm. If the distance is more than 1.5 mm, it is difficult to maintain the surface tension, and the solvent may spill due to slight inclination.
- the distance between the upper electrode and the lower electrode may be set to about lmm to 2.3 mm. Further, even a large diameter wafer may be appropriately set in consideration of its thickness.
- the entire apparatus can be maintained horizontal, and good wafer evaluation can be realized.
- a glass electrode provided with a transparent electrode film such as tin oxide or ITO (indium tin oxide) on a glass substrate, or an electrode plated with copper.
- a transparent electrode film such as tin oxide or ITO (indium tin oxide)
- a second aspect of the method for evaluating a semiconductor wafer according to the present invention includes a step of forming an insulating film having a predetermined thickness on the surface of the semiconductor wafer, and a step of forming an insulating film on a defect portion formed near the surface of the semiconductor wafer. And depositing copper in a solvent on the defect site using a Cu deposition method, and depositing copper while holding the solvent on the semiconductor wafer surface by surface tension. It is characterized by the following.
- the basic process flow of the second embodiment of the method of the present invention can be said to be the same as that of the conventional method.
- seasoning is not required, and the solvent is applied to the wafer surface by surface tension. Because it is kept, the configuration of the equipment used in the Cu deposition process is different from the conventional one and the procedure is also different.
- FIG. 1 is a flowchart showing an example of a process order of the first embodiment of the semiconductor wafer evaluation method of the present invention.
- FIG. 2 is a schematic explanatory view showing one embodiment of the first aspect of the semiconductor wafer evaluation apparatus of the present invention.
- FIG. 3 is a flowchart showing another example of the process order of the first embodiment of the semiconductor wafer evaluation method of the present invention.
- FIG. 4 is a schematic explanatory view showing one embodiment of the second aspect of the semiconductor wafer evaluation apparatus of the present invention.
- FIG. 5 is a graph showing the change in the Cu concentration in methanol and the change in evaluation according to the number of processed sheets in Experimental Example 1.
- FIG. 6 is a photograph showing the result of the first microscope observation in Experimental Example 1.
- FIG. 7 is a photograph showing the result of the second and third microscope observations in Experimental Example 1.
- Fig. 8 shows the evaluation of Cu standard solution added in Experimental Example 2 (Cu concentration in methanol). 0. 383 ppm).
- FIG. 9 is a photograph showing the results of microscopic observation of the evaluation (Cu concentration in methanol: 4.45 ppm) obtained by adding the Cu standard solution in Experimental Example 2.
- FIG. 10 is a photograph showing the results of microscopic observation of the evaluation (Cu concentration in methanol: 34. Oppm) of adding Cu standard solution in Experimental Example 2.
- FIG. 11 is a photograph showing the results of microscopic observation evaluated in Experimental Example 3 at a Cu concentration of 0.857 ppm in methanol.
- FIG. 12 is a photograph showing the results of microscopic observation in which the Cu concentration in methanol of 0.857 ppn â Ni200ppb in Experimental Example 3 was added and evaluated.
- FIG. 13 is a photograph showing the results of microscopic observation in which the Cu concentration in methanol of 0.857 ppn: Fe 200 pppb was added and evaluated in Experimental Example 3.
- FIG. 14 is a photograph showing the results of microscopic observation of the copper precipitate on the sample C in Example 2.
- FIG. 1 is a flowchart showing one example of the process order of the first embodiment of the semiconductor wafer evaluation method using the Cu deposition method according to the present invention.
- an evaluation target wafer w to be evaluated is prepared [Step 100 in FIG. 1].
- Necessary pre-processing is performed on this wafer W.
- the wafer is cleaned (step 102 in FIG. 1), and then the wafer W is put into an oxidation furnace, and thermal oxidation is performed to form an oxide film F on the wafer [FIG. Step 104 of 1).
- the thickness of this oxide film is not particularly limited, but is usually about 25 nm.
- a part of the backside of the wafer is etched (step 106 in FIG. 1).
- the entire pack side of the wafer can be etched, but in the evaluation method of the present invention, it is sufficient to secure the minimum electric passage. Normally, this etching may be performed using hydrogen fluoride (HF) vapor.
- HF hydrogen fluoride
- the wafer is then washed with pure water to remove residues such as etching gas (step 108 in FIG. 1). Thereafter, Cu deposition is performed on the wafer to be evaluated on which the oxide film is formed [Step 1 12 in FIG. 1].
- FIG. 2 is a schematic explanatory view showing one embodiment of the first aspect of the semiconductor wafer evaluation apparatus of the present invention.
- reference numeral 10 denotes an apparatus for evaluating a semiconductor wafer according to the first embodiment of the present invention, which is used as an apparatus for performing Cu deposition.
- the evaluation device 10 has a processing container 12.
- a lower electrode (plate) 14 made of gold plating on copper and an upper electrode (plate) 16 made of a material described later are arranged at predetermined intervals.
- the wafer W whose surface is covered with the oxide film F is set in the wafer holding part 18 so as to be located between the lower electrode 14 and the upper electrode 16.
- a copper electrode was used as the upper electrode, and seasoning was indispensable for cleaning the copper electrode.
- seasoning was indispensable for cleaning the copper electrode.
- the upper electrode 1 As the electrode 6, a non-copper electrode such as a glass electrode, an electrode plated with gold on copper, a platinum electrode, a gold electrode or a carbon electrode can be used. This eliminates the need to use a copper electrode, eliminates the need to perform seasoning for cleaning the electrode, and has the advantage of greatly reducing the processing time.
- Connection terminals 14a and 16a are connected to the lower electrode 14 and the upper electrode 16, respectively.
- the connection terminals 14 a and 16 a are connected to a DC external power supply 20.
- the 2 A voltage is applied to the lower and upper electrodes 14 and 16 in a variable state by the external power supply 20 so that a constant electric field is formed between the electrodes 14 and 16.
- a solvent (electrolytic agent) 22 is injected into the processing container 12. Methanol is suitably used as the solvent 22.
- Methanol is suitably used as the solvent 22.
- the copper concentration can be adjusted by adjusting the time of the series jung, but is preferably adjusted by adding a Cu standard solution to the solvent.
- a glass electrode or the like can be used as the upper electrode 16 as described above, so that it is not necessary to use a copper electrode and seasoning is not required.
- seasoning is performed with dummy # 18 at the stage of starting Cu deposition. Seasoning is usually performed for about one hour (step 110 in FIG. 1). The reason why such a long time is required is to clean the electrodes and to secure enough time for the copper to ionize.
- methanol is injected as a solvent (electrolytic agent), and a copper plate immersed in methanol is negatively biased to ionize the copper.
- the target wafer (evaluated wafer) W is mounted on the wafer holder 18.
- an external voltage is applied to the lower electrode 14 and the upper electrode 16 to deposit copper ions on the target defect portion of the wafer W [step 112 in FIG. 1].
- the strength of the electric field applied at the stage of depositing the prison is usually in the range of 3 to 1 O MVZ cm.
- the wafer after such Cu deposition is washed, dried, and [Step 1 14 in FIG. 1]
- the wafer is visually inspected with a microscope (for example, 50-fold, one-horizontal scanning of about 3.5 mm field of view). Evaluate the number and distribution of deposited copper (precipitated at the defect location) formed in [Step 1 16 in Fig. 1].
- FIG. 3 is a flowchart showing another example of the process order of the first embodiment of the evaluation method of the present invention.
- a solution obtained by adding a Cu standard solution to solvent 22 is used.
- an electrode other than copper is used as the upper electrode 16, for example, a glass electrode, an electrode plated with copper, a platinum electrode, a gold electrode, or carbon.
- An electrode or the like can be used.
- seasoning step 110 in FIG. 1 becomes unnecessary, and the processing time can be greatly reduced.
- FIG. 4 is a schematic explanatory view showing one embodiment of the second aspect of the semiconductor wafer evaluation apparatus of the present invention.
- reference numeral 30 denotes a semiconductor wafer evaluation device according to the second embodiment of the present invention, which is used as a device for performing Cu deposition.
- the evaluation device 30 has a lower electrode 32.
- As the lower electrode 32 copper-plated copper is used.
- an upper electrode 34 is provided so as to face a predetermined interval. The facing distance between the lower electrode 32 and the upper electrode 34 is maintained by the electrode spacing adjusting member 36 provided at the edge of the electrodes 32 and 34 and can be adjusted as appropriate.
- the electrode gap adjusting member 36 is made of glass or the like.
- connection terminals 32 a and 34 a are connected to the lower electrode 32 and the upper electrode 34.
- the connection terminals 32a and 34a are connected to a DC external power supply 20.
- a voltage is applied to the lower and upper electrodes 32, 34 in a variable state by the external power source 20, so that a constant electric field is formed between the electrodes 32, 34.
- the wafer W whose surface is covered with the oxide film F is set on the upper surface of the lower electrode 32 so as to be located between the lower electrode 32 and the upper electrode 34.
- Reference numeral 38 denotes a wafer holder made of silicone rubber or the like, which is provided on the upper surface of the lower electrode 32 between the wafer W and the electrode gap adjusting member 36 so as to support the side surface of the wafer W.
- the wafer holder 38 is formed on a flat plate, and the upper side of the wafer holder 38 is the lower surface of the upper electrode 34, the side surface of the electrode gap adjusting member 36, and the wafer. It is a space 4 4 surrounded by the side of W. This space 4 4 does not need to be formed entirely above the wafer holder 38, for example, as shown in FIG.
- Auxiliary supports 45 made of fluororesin or the like are arranged as shown by the line 4 to support the wafer W and the upper electrode 34 in an auxiliary manner.
- a protection cover (not shown) may be provided so as not to touch the electrodes 34, 36 and the like.
- Reference numeral 40 denotes a solvent injection hole formed in the upper electrode 34. There is no particular limitation on the position of the solvent injection port 40, but it is preferable that the solvent injection port 40 is formed at the center as shown in the illustrated example.
- the solvent 22 is injected from the solvent injection port 40 onto the surface of the wafer W.
- the injected solvent 22 is applied to the surface of the wafer W by the force of the surface tension as shown in FIG. 4 by setting the distance between the surface of the wafer W and the upper electrode 34 to a suitable close interval. The solvent 22 can be maintained.
- a horizontal holder 42 is attached to the lower surface of the lower electrode 32.
- the horizontal holder 42 has a horizontal adjustment function so that the lower electrode 32 can be held horizontally, in other words, the entire evaluation device 30 can be held horizontally.
- the solvent 22 since the solvent 22 is held on the surface of the wafer W by surface tension, when the evaluation device 30 is tilted, the solvent 22 becomes Although the evaluation device 30 is held horizontally by the horizontal holders 42, the accident that the solvent 22 spills from the surface of the wafer W can be prevented. it can. Therefore, in the present invention, it is important to start Cu deposition in a state where the evaluation device 30 is in the horizontal position in advance.
- the wafer fixing means for fixing the wafer W placed on the upper surface of the lower electrode 32 may be used.
- a suction mechanism 46 for holding the rear surface of the wafer W by vacuum suction so that the wafer W can be fixed.
- the processing container (reference numeral 12 in FIG. 2) described above is used. Do not use containers to store solvents. For this reason, since unnecessary contact with a container or the like is not required, metal contamination caused by contamination of the container or the like can be avoided.
- a solvent methanol
- a constant concentration of Cu standard solution is added is used. As a result, it is not necessary to use a Cu electrode as the upper electrode 34, so that it is possible to save time for seasoning such as a step of cleaning the Cu electrode.
- a solvent whose concentration is controlled to a constant Cu concentration is used, and as the upper electrode 34, a glass electrode or an electrode plated with gold on copper can be used. By using a solvent with a constant Cu concentration in this manner, the upper electrode 34 does not need to be particularly limited.
- the upper electrode 34 the same electrode as the lower electrode 32 obtained by plating copper on gold, a glass electrode, a gold electrode, a platinum electrode, a carbon electrode, and other electrodes can be used.
- the seasoning time for cleaning the electrode which has conventionally taken a long time, can be omitted. That is, the electrode is easier to clean than the Cu electrode, which is preferable.
- the surface of the Cu electrode is oxidized during use, and becomes a non-conductive state.
- the solvent can be supplied stably, and ultraviolet rays can be passed through the electrode to the wafer surface.
- optical effects can be used to increase sensitivity.
- the glass electrode is obtained by attaching a transparent electrode film to a glass substrate such as a quartz plate. This electrode may be one in which an electrode film is formed on a transparent substrate other than glass.
- a second embodiment of the semiconductor wafer evaluation method of the present invention will be described. The order of the steps in the second embodiment of the semiconductor wafer evaluation method of the present invention is not specifically described. 6 is the same as the flowchart of the other example of the process order of the first embodiment of the evaluation method of the present invention shown in FIG. 3 described above, but the drawing is not repeated, and FIG. 3 is omitted. It will be described using FIG.
- a second aspect of the semiconductor wafer evaluation method of the present invention is characterized in that copper is deposited while a solvent is held on the wafer surface by surface tension.
- the evaluation method for semiconductor wafers is basically the same as the method shown in Fig. 1 before seasoning.
- an evaluation target wafer W to be evaluated is prepared (step 100 in FIG. 3), and necessary preprocessing is performed on this wafer W.
- the wafer is cleaned (step 102 in FIG. 3), and then the wafer W is put into an acid furnace and subjected to thermal oxidation to form an oxide film F on the wafer. (Step 104 in FIG. 3).
- a part of the back side of the wafer W is etched with hydrogen fluoride (HF) vapor or the like (step in FIG. 3). 1 0 6) 0 then washed with pure water residues such as etching gas to divided (step 1 0 8 in FIG. 3), then to be evaluated Ueha this acid I arsenide film is formed Cu deposition is carried out (step 1 1 2 in FIG. 3).
- the method of performing Cu deposition is different from that of the first embodiment of the method of the present invention, and the Cu deposition apparatus used in the second embodiment of the method of the present invention (FIG. 4).
- the wafer to be evaluated W is set, and the upper electrode 34 and the surface of the wafer to be evaluated W Set to mm. This interval is appropriately adjusted depending on the thickness of the wafer W, the surface tension of the solvent 22 and the amount of the solvent required for Cu deposition.
- a methanol solution (solvent) 22 whose Cu concentration is controlled is injected from the solvent injection port 44 of the upper electrode 34.
- methanol (solvent) 22 gradually spreads along the surface of the wafer W and the electrodes 32, 34. â Hold so that methanol (solvent) 22 exists only on the surface of wafer W. 7
- â AW may stick to (float) the upper electrode 34 side due to the surface tension of methanol (solvent) 22, and â
- the back surface of â W may rise due to the surface tension. It is preferable to hold by suction by a vacuum suction mechanism 46 or the like so as not to cause the problem.
- Step 1 1 2 in Figure 3 the upper electrode 3 4 and by applying an external electrode to the lower electrode 3 2 thereby depositing a copper Ion on the defect site Ueha W is 0
- â Copper is deposited on the surface of the wafer.
- the wafer subjected to such Cu deposition is washed and dried (steps 114 in FIG. 3), and the number of copper deposits (deposited at defect locations) formed on the wafer by a visual microscope. And the distribution (steps 1 and 16 in Fig. 3).
- the method of the present invention can be said to be an evaluation method using methanol (solvent) in a single wafer.
- methanol (solvent) is present only on the wafer W by making good use of the surface tension as described above, so that there is little external contamination.
- methanol (solvent) is discarded each time Cu deposition is performed once, there is an advantage that there is no accumulation of impurities.
- wafers having different diameters can be easily processed by the same apparatus because a conventional processing vessel is not used.
- processing vessels are prepared for each diameter, or the processing vessels are adjusted to large diameters beforehand. 8
- the solvent had to be used and wasted.
- the apparatus of the present invention since only the solvent is retained on the wafer surface, there is basically no need to change the size of the apparatus itself. For example, if the apparatus is made for an 8-inch wafer, Electrode spacing adjusting member â â A wafer of other diameter can be easily evaluated with a slight adjustment of the wafer holding (fixing) means.
- the second embodiment of the method of the present invention by using a solvent in which the Cu concentration is adjusted in advance, it is possible to omit the time for seeding, such as cleaning of the electrode and ionization of the Cu electrode, which have conventionally taken a long time. This allows for efficient and short-time wafer evaluation.
- the thickness of the oxide film formed in the thermal oxidation was 25 nm
- the etching in the backside etching was hydrogen fluoride (HF).
- the applied electric field in Cu deposition was performed at 5 MVZ cm for 5 minutes.
- seasoning was performed for 1 hour in advance under 5 MVZ cm.
- test wafers were processed one by one, and the number of defects appearing in Cu deposition and the copper concentration in methanol were confirmed.
- the number of defects is determined by observing the defects by scanning them in a straight line in the diameter direction of the wafer by microscopic observation (50 â , about 3.5 mm field of view), and the number of precipitated copper (defects) per unit area. (Piece Zcm 2 ) was calculated.
- the copper concentration in methanol was evaluated by ICP-MS after sampling 100 â l of the solvent and placing it in 100 ml of 1% nitric acid.
- FIG. 5 shows the results. As the number of substrates increased, the Cu concentration increased, and defects in Cu deposition were clearly observed. Although there is some variation, it can be seen that the evaluation was stable after the fourth sheet.
- Figures 6 and 7 show the results of microscopic observations of typical defect states.
- Fig. 6 shows the observation result of the first sheet
- Fig. 7 shows the observation result of the 23rd sheet. No defect can be observed on the first sheet, but a permanent defect can be observed on the 23rd sheet. Defects similar to those in Fig. 7 are seen from the fourth sheet onward. From this, it can be seen that in order to stabilize the Cu deposition, the initial Cu concentration has an effect on the copper concentration in methanol, especially on the dispersion at the start of the evaluation.
- the critical concentration is considered to be about 0.4 ppm, below which defects are not clearly observed and the measurement becomes unstable.
- the actual Cu concentration in methanol was 0.383 ppm, 0.886, 4.45, and 34 ppm.
- the defect appeared only in a thin state, and the defect was not counted in some cases.
- clear defects can be observed as shown in Figure 9.
- a Cu standard solution with a very high concentration of 34 ppm is added, abnormal defects as shown in Fig. 10 may be observed. This is thought to be caused by the electric field concentration. Even in such a state, the evaluation value may vary, so the upper limit is preferably about 30 ppm.
- the Cu concentration when the Cu concentration is less than 0.4 ppm, it is clear that the measurement varies, and a higher Cu concentration is required.
- the Cu concentration may be adjusted by seasoning or by adding a Cu standard solution from outside. Such a method is particularly effective because the pre-processing (seasoning) time for evaluation is reduced.
- the evaluation was performed by setting the Cu concentration in methanol to 0.857 ppm. To this, Fe and Z or Ni were added for evaluation. Using the same apparatus as in Experimental Example 1, the basic Cu deposition method is also the same as in Experimental Example 1.
- the wafer to be inspected As the wafer to be inspected, a 6-inch CZ mirror-polished wafer was used.
- the wafer to be inspected was processed and evaluated according to the procedure shown in FIG. 3 using the apparatus shown in FIG. 2 in which the upper electrode was a glass electrode.
- the glass electrode is made by attaching a transparent electrode film to a quartz plate.
- a part of the pack side of the wafer is etched with hydrofluoric acid vapor.
- the substrate was washed with pure water to remove a residue such as an etching gas.
- Cu deposition was performed on the wafer to be evaluated on which the oxide film was formed.
- the outer periphery of the wafer to be evaluated is first held with silicone rubber or the like so as not to be displaced, and the electrodes are spaced about 1.6 mm apart from each other. Set at about lmm from the evaluation surface. Adjustment of this interval may be performed by holding glass having a constant thickness through which no current flows between the upper and lower electrodes. Next, a solvent having a controlled Cu concentration (in this example, a methanol solution) is injected into the center of the wafer from a solvent injection port formed in the upper electrode.
- a solvent having a controlled Cu concentration in this example, a methanol solution
- Cu standard solution Specifically, for example, a commercially available Cu S0 4 '5H 2 0 (manufactured by Kanto Chemical Co., Ltd.) was prepared by adding the solvent. It is preferable to use this standard solution to adjust the Cu concentration to be about 0.4 to 30 â .
- methanol having a Cu concentration of about 1 ppm was used. This methanol was dropped using a pipette, and was dropped by using surface tension to such an extent that the methanol did not spill out of the wafer. Methanol spreads across the wafer between the wafer and the upper electrode. In this example, approximately 18 milliliters of solvent was dropped per wafer.
- the inspection time was significantly reduced because seasoning was not performed.
- the above operation was repeated to evaluate a plurality of wafers. As a result of the repeated measurement, a defect was stably observed.
- the process is performed without using a processing container for storing the solvent, external contamination is reduced, and the solvent is exchanged and processed for each sheet.
- the accumulation of contamination brought in from other wafers is reduced, and the instability factors due to contamination can be significantly reduced. Also, the amount of solvent can be reduced.
- the use of the Cu standard solution has the effect that the pretreatment time can be shortened and the evaluation can be performed quickly.
- the first aspect of the present invention using a Cu standard solution as a solvent and using an electrode other than copper such as a glass electrode as an upper electrode is described.
- the copper concentration can be easily controlled, stable defects can be observed, and the distribution and density of defects can be accurately and quickly analyzed.
- the wafer can be evaluated in a short time, and further, the instability factor of the wafer evaluation due to contamination can be eliminated, and the wafer defect can be accurately evaluated. .
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Description
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Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2000192910 | 2000-06-27 | ||
| JP2000-192910 | 2000-06-27 | ||
| JP2000-286591 | 2000-09-21 | ||
| JP2000286580A JP4003032B2 (ja) | 2000-06-27 | 2000-09-21 | åå°äœãŠã§ãŒãã®è©äŸ¡æ¹æ³ |
| JP2000-286580 | 2000-09-21 | ||
| JP2000286591A JP3968768B2 (ja) | 2000-09-21 | 2000-09-21 | åå°äœãŠã§ãŒãã®è©äŸ¡è£ 眮ããã³è©äŸ¡æ¹æ³ |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2002001626A1 true WO2002001626A1 (fr) | 2002-01-03 |
Family
ID=27343859
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2001/005399 WO2002001626A1 (fr) | 2000-06-27 | 2001-06-25 | Procede et appareil permettant d'evaluer une plaquette de semi-conducteur |
Country Status (2)
| Country | Link |
|---|---|
| TW (1) | TW516245B (ja) |
| WO (1) | WO2002001626A1 (ja) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8061225B2 (en) | 2006-06-07 | 2011-11-22 | Sumco Corporation | Method for determining COP generation factors for single-crystal silicon wafer |
| CN112129825A (zh) * | 2019-06-25 | 2020-12-25 | æ·±å³åžè£å±ç²Ÿå¯ç§ææéå ¬åž | æ°§åèæ£æµæ¹æ³åæ°§åèæ£æµè£ 眮 |
| CN115684318A (zh) * | 2022-11-28 | 2023-02-03 | æå·äžæ¬£æ¶åå富äœè¡ä»œæéå ¬åž | çšäºåæç»æ¶çŒºé·çCu-Decorationè¯ä»·ç³»ç» |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE112007001361B4 (de) * | 2006-06-09 | 2019-06-06 | Sumco Corporation | Verfahren zur DurchfÃŒhrung einer COP-Evaluierung an einem EinkristallSiliciumwafer |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52132682A (en) * | 1976-04-28 | 1977-11-07 | Nec Corp | Detection method of insulating film |
| JPH08213439A (ja) * | 1995-02-08 | 1996-08-20 | Nippon Steel Corp | çµ¶çžèãæããã·ãªã³ã³åºæ¿ã®æ¬ é¥è©äŸ¡æ³ |
| JPH11195685A (ja) * | 1997-12-26 | 1999-07-21 | Sumitomo Metal Ind Ltd | æ¬ é¥è©äŸ¡è£ 眮åã³æ¬ é¥è©äŸ¡æ¹æ³ |
-
2001
- 2001-06-25 WO PCT/JP2001/005399 patent/WO2002001626A1/ja active Application Filing
- 2001-06-26 TW TW90115426A patent/TW516245B/zh active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52132682A (en) * | 1976-04-28 | 1977-11-07 | Nec Corp | Detection method of insulating film |
| JPH08213439A (ja) * | 1995-02-08 | 1996-08-20 | Nippon Steel Corp | çµ¶çžèãæããã·ãªã³ã³åºæ¿ã®æ¬ é¥è©äŸ¡æ³ |
| JPH11195685A (ja) * | 1997-12-26 | 1999-07-21 | Sumitomo Metal Ind Ltd | æ¬ é¥è©äŸ¡è£ 眮åã³æ¬ é¥è©äŸ¡æ¹æ³ |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US8061225B2 (en) | 2006-06-07 | 2011-11-22 | Sumco Corporation | Method for determining COP generation factors for single-crystal silicon wafer |
| US8316727B2 (en) | 2006-06-07 | 2012-11-27 | Sumco Corporation | Method for determining COP generation factors for single-crystal silicon wafer |
| US8549937B2 (en) | 2006-06-07 | 2013-10-08 | Sumco Corporation | Method for determining COP generation factors for single-crystal silicon wafer |
| US8978494B2 (en) | 2006-06-07 | 2015-03-17 | Sumco Corporation | Method for determining COP generation factors for single-crystal silicon wafer |
| CN112129825A (zh) * | 2019-06-25 | 2020-12-25 | æ·±å³åžè£å±ç²Ÿå¯ç§ææéå ¬åž | æ°§åèæ£æµæ¹æ³åæ°§åèæ£æµè£ 眮 |
| CN115684318A (zh) * | 2022-11-28 | 2023-02-03 | æå·äžæ¬£æ¶åå富äœè¡ä»œæéå ¬åž | çšäºåæç»æ¶çŒºé·çCu-Decorationè¯ä»·ç³»ç» |
Also Published As
| Publication number | Publication date |
|---|---|
| TW516245B (en) | 2003-01-01 |
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