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WO2001002523A1 - Clear or translucent aqueous polyquaternary ammonium fabric softener compositions containing low solvent - Google Patents

Clear or translucent aqueous polyquaternary ammonium fabric softener compositions containing low solvent Download PDF

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Publication number
WO2001002523A1
WO2001002523A1 PCT/US2000/018350 US0018350W WO0102523A1 WO 2001002523 A1 WO2001002523 A1 WO 2001002523A1 US 0018350 W US0018350 W US 0018350W WO 0102523 A1 WO0102523 A1 WO 0102523A1
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Prior art keywords
composition
alkyl
less
weight
solvent
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PCT/US2000/018350
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French (fr)
Inventor
Gayle Marie Frankenbach
Mark Robert Sivik
Ruth Anne Murphy
Ellen Schmidt Baker
Marc Johan Declercq
Hugo Jean-Marie Demeyere
Toan Trinh
Errol Hoffman Wahl
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Procter and Gamble Co
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Procter and Gamble Co
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Application filed by Procter and Gamble Co filed Critical Procter and Gamble Co
Priority to CA002378163A priority Critical patent/CA2378163A1/en
Priority to AU59127/00A priority patent/AU5912700A/en
Priority to US09/980,797 priority patent/US6884767B1/en
Publication of WO2001002523A1 publication Critical patent/WO2001002523A1/en
Anticipated expiration legal-status Critical
Priority to US10/942,592 priority patent/US7018974B2/en
Ceased legal-status Critical Current

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Classifications

    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/0005Other compounding ingredients characterised by their effect
    • C11D3/001Softening compositions
    • C11D3/0015Softening compositions liquid
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D17/00Detergent materials or soaps characterised by their shape or physical properties
    • C11D17/0008Detergent materials or soaps characterised by their shape or physical properties aqueous liquid non soap compositions
    • C11D17/0026Structured liquid compositions, e.g. liquid crystalline phases or network containing non-Newtonian phase
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/16Organic compounds
    • C11D3/37Polymers
    • C11D3/3703Macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
    • C11D3/3723Polyamines or polyalkyleneimines
    • CCHEMISTRY; METALLURGY
    • C11ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
    • C11DDETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
    • C11D3/00Other compounding ingredients of detergent compositions covered in group C11D1/00
    • C11D3/43Solvents

Definitions

  • the present invention relates to specific clear or translucent fabric softener compositions It has been demonstrated extensively in the patent literature that clear formulations of mono- quaternary or polyquatemary ammonium fabric softener actives can be achieved using high levels of organic solvents However, formulations with high levels of organic solvents are costly, so it is desirable to formulate quaternary ammonium or polyquate ary ammonium fabnc softener actives with lower levels of organic solvent
  • these secondary phases are liquid crystalline, because, often, but not necessarily, the desirable isotropic phase shares a phase boundary with the liquid crystalline phase.
  • the % volume of the secondary phase(s) present is an indicator of the degree of product stability. The smaller the % volume of secondary phase(s) the more likely it is that these secondary phases will remain dispersed within the desirable isotropic phase When the % volume of the dispersed phase becomes too large, compositions tend to separate into layers, and thus stability and homogeneous product performance are lost. When the secondary phase separates, the line of demarcation between the two phases is usually apparent, because the specific density of the phases is often different.
  • the secondary phase is often composed of liquid crystal which can be identified by its birefhngent optical properties as shown in The Aqueous Phase Chemistry of, Robert Laughlm Preferred compositions have at or below about 5% by volume of secondary dispersed phases, more preferred compositions have below about 3% by volume of secondary dispersed phases, even more preferred compositions have below about 1% by volume of secondary dispersed phases, and the most preferred compositions are essentially free of secondary dispersed phases. High-speed ultra-centnfugation is used to determine the % volume of secondary phase(s).
  • the clear, or translucent aqueous liquid fabric softener compositions herein compnse A typically, a lower limit of at least about 1%, preferably at least about 5%, more preferably at least about 15%, and most preferably at least about 19% and typically an upper limit of equal to or below about 80%, preferably below about 75%, more preferably below about 70%, and most preferably below about 65%, by weight of the composition, of polyquatemary ammonium fabnc softener active, relatively biodegradable fabnc softener actives being preferred, as disclosed hereinafter.
  • the phase transition temperature of the softener active or mixture of actives, containing less than 5% organic solvent or water is preferably less than 50°C, more preferably less than about 35°C, even more preferably less than about 20°C, and yet even more preferably less than about 10°C, or has no significant endothermic phase transition in the region - 50°C to 100°C, as measured by differential scanning calonmetry as disclosed hereinafter.
  • composition also compnses stabilizer for the composition selected from the group of organic solvents, bilayer modifiers, and mixtures thereof: (1) an effective level of organic solvent with the organic solvent being preferably chosen from the group of pnncipal solvents or mixtures of pnncipal solvents especially when solvent is employed in the absence of a bilayer modifier and with the pnncipal solvent preferably having a ClogP of from about -2.0 to about 2.6 , more preferably from about - 1.7 to about 1.6, and even more preferably from about -1.0 to about 1.0.
  • the lower limit is set at or above about 0.25%, preferably at or above 0.5%, more preferably at or above about 1% and even more preferably at or above 1.5% by weight of the composition and the upper limit is set at or below about 13.5%, preferably at or below about 10%, more preferably at or below about 7.5%, and even more preferably at or below about 5% by weight of the composition.
  • an effective level of bilayer modifier having lower limits typically set at levels of at or above about 0.25%, preferably at or above about 0.5%, more preferably at or above about 1%, even more preferably at or above about 2.5% by weight of the composition and with higher limits typically set at levels at or below about 20%, preferably at or below about 15%, more preferably at or below about 12%, even more preferably, at or below about 10% and still more preferably at or below about 8% and most preferably at or below about 7.5% by weight of the composition.
  • the clear, or translucent liquid fabnc softener compositions can optionally also contain:
  • the compositions herein are aqueous, translucent or clear, preferably clear, compositions containing from about 10%, preferably from about 20%, more preferably from about 30%, and even more preferably from about 40%, up to about 95%, preferably up to about 80%, more preferably up to about 70%, and most preferably up to about 60%, by weight of the composition, of water.
  • clear, or translucent liquid compositions compnsing polyquatemary ammonium fabnc softener actives are preferably prepared such that the compositions have good stability as measured by the presence of 5% or less dispersed phase by volume after centnfugmg.
  • compositions herein contain less than about 5% of dispersed phase volume, more preferably less than about 3% of dispersed phase volume and even more preferably less than about 1% dispersed phase volume, and most preferably, are essentially free of dispersed phase volume after high speed cent ⁇ fugation for 16 hours.
  • the pH of the compositions should be from about 1 to about 5, preferably from about 2 to about 4. and more preferably from about 2.7 to about 3.5.
  • Typical levels of incorporation of the polyquatemary ammonium fabnc softening compound (active) in the softening composition are of from about 1% to about 80% by weight, preferably from about 5% to about 75%, more preferably from about 15% to about 70%, and even more preferably from about 19% to about 65%, by weight of the composition, and preferably is biodegradable as disclosed hereinafter.
  • the phase transition temperature of the softener active or mixture of actives is less than about 50°C, more preferably less than about 35°C, even more preferably less than about 20°C, and yet even more preferably less than about 10°C, or has no significant endothermic phase transition in the region from about -50°C to about 100°C.
  • the phase transition temperature can be measured with a Mettler TA 3000 differential scanning calonmeter with Mettler TC 10A Processor.
  • Suitable polycatiomc softener compounds can be found in the art including: European Patent Application EP 0,803,498, Al, Robert O. Keys and Floyd E. Fnedh, filed Apnl 25, 1997;
  • the fabnc softening active portion of the composition can also compnse other cationic, nonio c, and/or amphotenc fabric softening compounds as disclosed hereinafter.
  • the stabilizing systems herein compnses solvent and or bilayer modifier as descnbed hereinafter.
  • compositions employing the bilayer modifier as part of the stabilization system a wide range of organic solvents are effective including a broad range of solvents that have been charactenzed heretofore as "pnncipal solvents" that fall within the broadest Clog P limits used as part of the definition of such pnncipal solvents.
  • pnncipal solvents a broad range of solvents that have been charactenzed heretofore as "pnncipal solvents” that fall within the broadest Clog P limits used as part of the definition of such pnncipal solvents.
  • pnncipal solvents within the more preferred Clog P ranges as defined herein to reduce solvent level while maintaining stability.
  • Modifications of the ClogP ranges can be achieved by adding electrolyte and/or phase stabilizers as taught in copending U.S.S.N. 09/309,128, filed May 10, 1999 by Frankenbach, et al.
  • inorganic salts are preferably kept at a low level, e.g., less than about 10%. more preferably less than about 5 %, and even more preferably less than about 2%, by weight of the composition.
  • compositions based on fabric softener actives containing at least some components with multiple hydrophobic chains often compnse a hpid bilayer Not to be bound by theory, but a certain level and packing geometry of amphiphihc mate ⁇ al(s) are necessary to construct a bilayer of appropnate fluidity and curvature to achieve clear or translucent compositions.
  • Solvents, especially pnncipal solvent, and most especially pnncipal solvents in more preferred Clog P ranges, are effective amphiphiles and fill m bilayer space when there is not enough fabnc softener active to fill this space.
  • the organic solvent and/or principal solvent and/or mixtures thereof are used at effective levels with the lower limits typically set at or above about 0.25%, preferably at or above about 0.5%, more preferably at or above about 1%, and most preferably at or above about 1.5% by weight of the composition and with higher limits typically set at levels at or below about 13.5%, preferably at or below about 10%, more preferably at or below about 7.5%, and even more preferably, at or below about 5% by weight of the composition.
  • bilayer modifiers disclosed herein are that lower levels of principal solvents and/or a wider range of organic and/or pnncipal solvents can be used to provide clanty.
  • the ClogP of the pnncipal solvent system as disclosed hereinafter would typically be limited to a range of from about 0.15 to about 0.64 as disclosed m said '443 patent. It is known that higher ClogP compounds, up to about 1 can be used when combined with other solvents as disclosed m copending provisional application Senal No. 60/047,058, filed May 19, 1997 and re-filed PCT US98/10167 on May 18, 1998, in the names of H. B. Tordil, E. H.
  • the level of pnncipal solvent can be less and/or the ClogP range that is usable is broadened to include from about -2.0 to about 2.6, more preferably from about -1.7 to about 1.6, and even more preferably from about -1.0 to about 1.0.
  • bilayer modifier With the bilayer modifier present, levels of pnncipal solvent that are substantially less than about 10% by weight of the composition can be used, which is preferred for odor, safety and economy reasons.
  • the bilayer modifier as defined hereinafter, in combination with a very low level of pnncipal solvent is sufficient to provide good clarity and/or stability of the composition. In prefe ⁇ ed compositions, the level of pnncipal solvent is insufficient to provide the required degree of clanty and/or stability and the addition of the bilayer modifier provides the desired clanty/ stability.
  • Said bilayer modifier can be used to either make a composition translucent or clear, or can be used to increase the temperature range at which the composition is translucent or clear.
  • the principal solvent at the previously indicated levels, in a method in which the said principal solvent is added to a composition that is not translucent, or clear, or which has a temperature where phase instability occurs that is too high, to make the composition translucent or clear, or, when the composition is clear, e.g., at ambient temperature, or down to a specific temperature, to reduce the temperature at which phase instability occurs, preferably by at least about 5°C, more preferably by at least about 10°C.
  • the pnncipal solvent is efficient in that it provides the maximum advantage for a given weight of solvent. It is understood that "solvent”, as used herein, refers to the effect of the principal solvent and not to its physical form at a given temperature, since some of the pnncipal solvents are solids at ambient temperature.
  • Pnncipal solvents that can be present are selected to minimize solvent odor impact in the composition and to provide a low viscosity to the final composition.
  • isopropyl alcohol is flammable and has a strong odor.
  • n-Propyl alcohol is more effective, but also has a distinct odor.
  • Several butyl alcohols also have odors but can be used for effective clarity/stability, especially when used as part of a principal solvent system to minimize their odor.
  • the alcohols are also selected for optimum low temperature stability, that is they are able to form compositions that are liquid with acceptable low viscosities and translucent, preferably clear, down to about 50°F (about 10°C), more preferably down to about 40°F (about 4.4°C) and are able to recover after storage down to about 20°F (about 6.7°C)
  • Suitable solvents can be selected based upon their octanol/water partition coefficient (P).
  • Octanol/water partition coefficient of a solvent is the ratio between its equihbnum concentration in octanol and in water.
  • the partition coefficients of the solvent ingredients of this invention are conveniently given in the form of their loganthm to the base 10, logP.
  • the logP of many ingredients has been reported; for example, the Pomona92 database, available from Daylight Chemical Information Systems, Inc. (Daylight CIS), Irvine, California, contains many, along with citations to the onginal literature. However, the logP values are most conveniently calculated by the "CLOGP” program, also available from Daylight CIS. This program also lists expe ⁇ mental logP values when they are available in the Pomona92 database.
  • the "calculated logP" (ClogP) is determined by the fragment approach of Hansch and Leo (cf, A. Leo, in Comprehensive Medicinal Chemistry, Vol. 4, C Hansch, P. G. Sammens, J. B. Taylor and C. A. Ramsden, Eds., p.
  • the fragment approach is based on the chemical structure of each ingredient, and takes into account the numbers and types of atoms, the atom connectivity, and chemical bonding.
  • the ClogP values which are the most reliable and widely used estimates for this physicochemical property, are preferably used instead of the expenmental logP values m the selection of the pnncipal solvent ingredients which are useful m the present invention.
  • Other methods that can be used to compute ClogP include, e.g., C ⁇ ppen's fragmentation method as disclosed m J. Chem. Inf. Comput. Sci., 27, 21 (1987), Viswanadhan's fragmentation method as disclose m J. Chem. Inf. Comput. Sci., 29, 163 (1989); and Broto's method as disclosed in Eur J Med. Chem. - Chim. Theor., 19, 71 (1984)
  • the pnncipal solvents herein are selected from those having a ClogP of from -2.0 to 2.6, preferably from -1.7 to 1.6, and more preferably from -1.0 to 1.0 ,
  • the most preferred solvents can be identified by the appearance of the diluted fabnc treatment compositions.
  • These diluted compositions compnse vesicular dispersions of fabnc softener which contain on average more uni-lamellar vesicles than conventional fabnc softener compositions, which contain predominantly multilamellar vesicles. The larger the proportion of uni-lamellar vs. multilamellar vesicles, the better the compositions seem to perform.
  • These compositions provide surpnsmgly good fabnc softening as compared to similar compositions prepared in the conventional way with the same fabnc softener active.
  • Operable solvents have been disclosed, listed under vanous listings, e.g., aliphatic and/or alicychc diols with a given number of carbon atoms; monols; denvatives of glycenne; alkoxylates of diols; and mixtures of all of the above can be found in said U.S. Pats. Nos.
  • Some inoperable solvents listed in the '443 disclosure can be used m mixtures with operable solvents and/or with the high electrolyte levels and/or phase stabilizers, to make concentrated fabnc softener compositions that meet the stability/clanty requirements set forth herein.
  • diol solvents that have the same chemical formula can exist as many stereoisomers and/or optical isomers. Each isomer is normally assigned with a different CAS No. For examples, different isomers of 4-methyl-2,3-hexaned ⁇ ol are assigned to at least the following CAS Nos- 146452-51 -9, 146452-50-8. 146452-49-5, 146452-48-4; 123807-34-1; 123807-33-0:
  • an effective amount of the pnncipal solvents of this invention is at least greater than about 1%, preferably more than about 3%, more preferably more than about 5% of the composition, when at least about 15% of the softener active is also present.
  • Pnncipal solvents preferred for improved clarity at 50 °F are 2-ethyl-l,3-hexaned ⁇ ol, 1,2- hexanediol, 1,2-pentaned ⁇ ol; hexylene glycol, 1,2-butaned ⁇ ol, 1.4-cyclohexaned ⁇ ol; pinacol; 1.5- hexanediol. 1,6-hexaned ⁇ ol, and/or 2,4-d ⁇ methyl-2,4-pentaned ⁇ ol.
  • BiLAYER MODIFIERS are compounds that allow the formation of stable formulations at lower and substantially reduced solvent levels even to the point of, surpnsmgly, eliminating solvent in some compositions.
  • Bilayer modifiers are chose form the group of 1) mono-alkyl cationic amine compounds, 2) polar and non-polar hydrophobic oils, 3) noniomc surfactants, and 4) mixtures thereof. Fabric softening actives, especially those actives or compositions compnsing multiple hydrophobes tend to form bilayers. Not to be bound by theory but, when these bilayers and the water between the bilayers are sufficiently flexible, the composition can become a smgle-phase isotropic system compnsing a bicontinuous bilayer or sponge phase.
  • phase transition temperature can be lowered by several means, for instance by incorporating branching and/or unsaturation in the hydrophobe of fabnc softener actives and employing mixtures of fabric softener actives.
  • pnncipal solvents particularly those within the most preferred Clog P ranges enhances the flexibility of both the water and the bilayer because these pnncipal solvents, especially in the more preferred ranges, have the ability to migrate between the water where they can break up the water hydrogen bond structure and the bilayer interface where they can promote net zero curvature at the bilayer interface.
  • net zero curvature is more readily achieved when the head group of an amphiphile (or group of amphiphiles) and the tail moiety of a amphiphile (or group of amphiphiles ) occupy equal or nearly equal volume areas.
  • the head group and tail moiety area volumes are nearly equal, there is no dnving force to cause the surfactant interface to curve m either direction and then the surfactant interface becomes bicontinuous (Surfactants and
  • Interfacial Phenomena 2 nd , M. J. Rosen
  • cosurfactants are used to make oil in water bicontinuous micro-emulsions
  • a similar pnnciple operates with fabnc softener bilayers. Diquats, by their very nature have large head groups because the two charged amine moieties are both very water miscible and therefore, it is helpful to have a pnncipal solvent that can migrate to the interface acting to 'fill m' for the tail volume, to achieve zero curvature necessary to drive the system into the isotropic bicontinuous phase.
  • Bilayer modifiers can also act as 'fillers' that together with the fabnc softener active push the system into a state of zero curvature necessary to dnve the system into the isotropic bicontinuous phase.
  • the pnncipal solvent or organic solvent can be substantially reduced even to the point, m some cases, of surpnsmgly eliminating the need to add solvent that is not a part of the polyquatemary, preferably diquaternary, ammonium fabnc softening active raw material because the solvent is only necessary to break the water structure and no longer necessary to act as a filler at the fabnc softener bilayer surface.
  • Unsaturation and/or branching in the components improves flexibility, thus facilitating the bending of the surface of the bilayer, when necessary.
  • Bilayer modifiers are highly desired optional components of clear compositions with low solvent or zero added solvent.
  • these compounds are amphiphihc with a water miscible head group attached to a hydrophobic moiety.
  • bilayer modifiers When bilayer modifiers are added they are incorporated at effective levels having lower limits typically set at levels of at or above about 0.25%, preferably at or above about 0.5%, more preferably at or above about 1%, even more preferably at or above about 2.5% by weight of the composition and with higher limits typically set at levels at or below about 20%, preferably at or below about 15%, more preferably at or below about 12%, even more preferably, at or below about 10% and still more preferably at or below about 8% and most preferably at or below about 7.5% by weight of the composition.
  • Suitable bilayer modifiers include: (1) Mono- Alkyl Cationic Amine Compounds
  • One of the more preferred classes of bilayer modifiers includes mono-alkyl cationic amine compounds and especially the preferred mono-alkyl quaternary ammonium compounds.
  • the phase transition temperature of the mono-alkyl cationic amme, or the mixture of mono-alkyl cationic amines, containing less than about 5% organic solvent or water is less than about 50°C, more preferably less than about 35°C, even more preferably less than about 20°C, and yet even more preferably less than about 10°C, or has no significant endothermic phase transition in the region from about -50°C to about 100°C.
  • phase transition temperature can be measured with a Mettler TA 3000 differential scanning calonmeter with Mettler TC 10A Processor.
  • Mono-alkyl cationic amme compounds useful in the present invention are, preferably, cationic amme salts of the general formula:
  • R 4 is Cg-C22 alkyl or alkenyl group, preferably CI Q-CI g alkyl or alkenyl group, or mixtures of these groups; each R5 is hydrogen or Ci -Cg alkyl or substituted alkyl group (e.g., hydroxy alkyl or an alkyl group with a carboxylate moiety, or an alkyl group with a sulfonate or sulfate moiety attached), preferably C1 -C3 alkyl group, e.g., methyl (most preferred), ethyl, propyl, and the like, benzyl group, polyethoxylated chain with from about 2 to about 50 oxyethylene units, preferably from about 2.5 to about 20 oxyethylene units, more preferably from about 3 to about 10 oxyethylene units, and/or mixtures thereof; and A " is fabric softener compatible countenon.
  • the mono- alkyl cationic amme denves its cationic charge from protonation (e.g. one or more of each R ⁇ is a hydrogen) these compounds can be added to the composition as either the protonated or free amme with the assumption that the free amme will become cationic at the preferred low pH's for these compositions.
  • mono-alkyl cationic amme compound particularly for use as a bilayer modifier is a cocoalkyl tnmethylammomum chloride available from Witco under the trade name Adogen 461.
  • Other examples for mono-alkyl cationic amme compounds are monolauryl tnmethyl ammonium chloride and monotallow tnmethyl ammonium chlonde available from Witco under the trade name Vansoft® 471 and monooleyl tnmethyl ammonium chloride available from Witco under the tradename Vansoft® 417.
  • Amphotencs such as
  • the R 4 group can also be attached to the cationic nitrogen atom through a group containing one, or more, ester, amide, ether, amme. etc., linking groups.
  • Such linking groups are preferably within from about one to about three carbon atoms of the nitrogen atom.
  • Mono-alkyl cationic amme compounds also include Cg-C22 alkyl chohne esters.
  • the preferred compounds of this type have the formula:
  • R! is Cg-C22 alkyl or alkenyl group, preferably Ci Q -Ci g alkyl or alkenyl group, or mixtures of these groups
  • X is a linking group containing heteroatoms (e.g. oxygen, nitrogen, sulfur) with some nonhmititng linking groups including ethers, esters, and amides with esters being a preferred linking group
  • Y is a hydrocarbon based linking group containing about 0 to about 4 carbons.
  • R is hydrogen or Ci -Cg alkyl or substituted alkyl group (e.g., hydroxy alkyl or an alkyl group with a carboxylate moiety, or an alkyl group with a sulfonate or sulfate moiety attached), preferably C1-C3 alkyl group, e.g., methyl (most preferred), ethyl, propyl, and the like, benzyl group, polyethoxylated chain with from about 2 to about 50 oxyethylene units, preferably from about 2.5 to about 20 oxyethylene units, more preferably from about 3 to about 10 oxyethylene units, and/or mixtures thereof; and A" is fabnc softener compatible countenon for example, but not limited to Cl " or methyl sulfate.
  • Highly preferred compounds include C12-C14 coco chohne ester and Ci g-Ci tallow chohne ester
  • Suitable mono-long chain materials correspond to the preferred biodegradable softener actives disclosed above, where only one R group is present the molecule.
  • the R group or YR* group is replaced normally by an R group.
  • Mono-alkyl quaternary compounds are also useful as softness performance boosters, charge booster, and they scavenge anionic surfactant in the rinse. These quaternary compounds having only a single long alkyl chain, can protect the cationic softener from interacting with anionic surfactants and or detergent builders that are earned over into the nnse from the wash solution. It is highly desirable to have sufficient single long chain quaternary compound, or cationic polymer to tie up the anionic surfactant. This provides improved softness and wnnkle control.
  • Polar hydrophobic oils are suitable as bilayer modifiers.
  • An especially preferred, class of polar oils includes substituted, e.g., estenfied, and/or non-substituted carboxyhc acids, especially dicarboxyhc acids.
  • Nonhmitmg examples from this class include dioctyl adipate available from Alzo Inc. under the trade name Wickenol ® 158, dioctyl succmate available from Alzo Inc.
  • emollients such as fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g., fatty esters, e.g.
  • methyl oleates Wickenols ® , denvatives of mynstic acid such as isopropyl my ⁇ state, and tnglycendes such as canola oil; free fatty acids such as those denved from canola oils, fatty alcohols such as oleyl alcohol, bulky esters such as benzyl benzoate and benzyl sahcylate, diethyl or dibutyl phthalate; bulky alcohols or diols; and perfume oils particularly low- odor perfume oils such as Imalool; mono or poly sorbitan esters; and/or mixtures thereof.
  • Non- polar hydrophobic oils can be selected from petroleum denved oils such as hexane, decane, pentadecane, dodecane, isopropyl citrate and perfume bulky oils such as hmonene, and/or mixtures thereof.
  • the free fatty acids such as partially hardened canola oil can provide increased softness benefits.
  • Noniomc surfactants are also useful as bilayer modifiers and preferred bilayer modifiers within this group, are noniomc surfactants containing amine or amide moieties, with ethoxylated amides being especially preferred.
  • Noniomc surfactants denved from saturated and/or unsaturated pnmary, secondary, and or branched, amme, amide, amme-oxide, fatty alcohol, fatty acid, alkyl phenol, and or alkyl aryl carboxyhc acid compounds, each preferably having from about 6 to about 22.
  • ethylene oxide moieties to provide an HLB of from about 8 to about 20, preferably from about 10 to about 18, and more preferably from about 1 1 to about 15 are useful as bilayer modifiers.
  • Noniomc surfactants suitable as bilayer modifiers can be selected from the set of nonhmitmg classes below: (a)- Alkyl amide alkoxylated noniomc surfactants Suitable surfactants have the formula:
  • R is C 7 - 2] linear alkyl, C 7 . ⁇ branched alkyl, C7- 21 linear alkenyl, C7-21 branched alkenyl, and or mixtures thereof.
  • R is C 8 -i 8 linear alkyl or alkenyl.
  • R 1 is -CH 2 -CH 2 -
  • R 2 is C 3 -C 4 linear alkyl, C 3 -C 4 branched alkyl, and/or mixtures thereof; preferably R 2 is -CH(CH 3 )-CH 2 -.
  • Surfactants which compnse a mixture of R 1 and R 2 units preferably compnse from about 4 to about 12 -CH 2 -CH 2 - units in combination with from about 1 to about 4 -CH(CH 3 )-CH 2 - units
  • the units can be alternating or grouped together in any combination suitable to the formulator.
  • the ratio of R 1 units to R 2 units is from about 4 : 1 to about 8 : 1
  • an R 2 unit i.e. -C(CH 3 )H-CH 2 -
  • R 3 is hydrogen, C 1 -C 4 linear alkyl, C 3 -C 4 branched alkyl, and/or mixtures thereof; preferably hydrogen or methyl, more preferably hydrogen.
  • R 4 is hydrogen, C,-C 4 linear alkyl, C 3 -C 4 branched alkyl, and/or mixtures thereof; preferably hydrogen.
  • index m is equal to 2
  • index n must be equal to 0 and the R 4 unit is absent.
  • the index m is 1 or 2, the index n is 0 or 1, provided that m + n equals 2; preferably m is equal to 1 and n is equal to 1, resulting m one - [(R' ⁇ ) x (R 2 0) y R 3 ] unit and R4 being present on the nitrogen.
  • the index x is from 0 to about 50, preferably from about 3 to about 25, more preferably from about 3 to about 10.
  • the index y is from 0 to about 10, preferably 0, however when the index y is not equal to 0, y is from 1 to about 4.
  • Preferably all the alkyleneoxy units are ethyleneoxy units.
  • ethoxylated alkyl amide surfactants examples include Rewopal ® C 6 from Witco, Amidox ® C5 from Stepan, and Ethomid ® 0 / 17 and Ethomid ® HT / 60 from Akzo.
  • ethoxylated alkyl amide surfactants examples include Rewopal ® C 6 from Witco, Amidox ® C5 from Stepan, and Ethomid ® 0 / 17 and Ethomid ® HT / 60 from Akzo.
  • Suitable alkyl alkoxylated noniomc surfactants with amme functionality are generally denved from saturated or unsaturated, pnmary, secondary, and branched fatty alcohols, fatty acids, fatty methyl esters, alkyl phenol, alkyl benzoates, and alkyl benzoic acids that are converted to amines, amme-oxides, and optionally substituted with a second alkyl or alkyl-aryl hydrocarbon with one or two alkylene oxide chains attached at the amme functionality each having ⁇ about 50 moles alkylene oxide moieties (e.g. ethylene oxide and or propylene oxide) per mole of amme.
  • alkylene oxide moieties e.g. ethylene oxide and or propylene oxide
  • amme or amine-oxide surfactants for use herein have at least one hydrophobe with from about 6 to about 22 carbon atoms, and are in either straight chain and/or branched chain configuration, preferably there is one hydrocarbon in a straight chain configuration having about 8 to about 18 carbon atoms with one or two alkylene oxide chains attached to the amme moiety, in average amounts of ⁇ 50 about moles of alkylene oxide per amme moiety, more preferably from about 5 to about 15 moles of alkylene oxide, and most preferably a single alkylene oxide chain on the amme moiety containing from about 8 to about 12 moles of alkylene oxide per am e moiety
  • Preferred matenals of this class also have pour points about 70°F and/or do not solidify in these clear formulations.
  • ethoxylated amme surfactants examples include Berol ® 397 and 303 from Rhone Poulenc and Ethomeens ® C/20, C25, T/25, S/20, S/25 and Ethodumeens ® T/20 and T25 from Akzo.
  • Suitable alkyl alkoxylated noniomc surfactants are generally denved from saturated or unsaturated pnmary, secondary, and branched fatty alcohols, fatty acids, alkyl phenols, or alkyl aryl (e.g., benzoic) carboxyhc acid, where the active hydrogen(s) is alkoxylated with ⁇ about 30 alkylene, preferably ethylene, oxide moieties (e.g ethylene oxide and/or propylene oxide).
  • noniomc surfactants for use herein preferably have from about 6 to about 22 carbon atoms on the alkyl or alkenyl chain, and are in either straight chain or branched chain configuration, preferably straight chain configurations having from about 8 to about 18 carbon atoms, with the alkylene oxide being present, preferably at the pnmary position, m average amounts of ⁇ about 30 moles of alkylene oxide per alkyl chain, more preferably from about 5 to about 15 moles of alkylene oxide, and most preferably from about 8 to about 12 moles of alkylene oxide.
  • Preferred matenals of this class also have pour points of about 70°F and/or do not solidify in these clear formulations.
  • alkyl alkoxylated surfactants with straight chains examples include Neodol ® 91- 8, 25-9, 1-9, 25-12, 1-9, and 45-13 from Shell, Plurafac ® B-26 and C-17 from BASF, and Bnj ® 76 and 35 from ICI Surfactants.
  • Examples of branched alkyl alkoxylated surfactants include Tergitol ® 15-S-12, 15-S-15, and 15-S-20 from Union Carbide and Emulphogene ® BC-720 and BC-840 from GAF.
  • alkyl-aryl alkoxylated surfactants include Igepal ® CO-620 and CO-710. from Rhone Poulenc, Triton ® N-l l l and N-150 from Union Carbide, Dowfax ® 9N5 from Dow and Lutensol ® AP9 and API 4, from BASF.
  • the compounds of the alkyl or alkyl-aryl alkoxylated surfactants and alkyl or alkyl-aryl amme and amme-oxide alkoxylated surfactants have the following general formula:
  • each R is selected from the group consisting of saturated or unsaturated, primary, secondary or branched chain alkyl or alkyl-aryl hydrocarbons; said hydrocarbon chain preferably having a length of from about 6 to about 22, more preferably from about 8 to about 18 carbon atoms, and even more preferably from about 8 to about 15 carbon atoms, preferably, linear and with no aryl moiety; wherein each R 2 is selected from the following groups or combinations of the following groups.
  • Y is selected from the following groups: -0-; -N(A) q -; -C(0)0-; - (0 ⁇ -)N(A) q -; -B-R 3 -0-; -B-R 3 -N(A) q -; -B-R 3 -C(0)0-; -B-R 3 -N( ⁇ 0)(A)-; and/or mixtures thereof; wherein A is selected from the following groups: H; R 1 ; -(R 2 -0) z -H; -(CH 2 ) X CH 3 ; phenyl, or substituted aryl, wherein 0 ⁇ x ⁇ about 3 and B is selected from the following groups: -0-; -N(A)-; -C(0)0-;and/or mixtures thereof in which A is as defined above; and wherein each R 3
  • each alkoxy chain can be replaced by a short chain C M alkyl or acyl group to "cap" the alkoxy chain
  • z is from about 5 to about 30.
  • p is the number of ethoxylate chains, typically one or two, preferably one and m is the number of hydrophobic chains, typically one or two, preferably one, and q is a number that indicates the number of moieties that completes the structure, usually one.
  • the preferred y is 0. (c)- Alkoxylated and non-alkoxylated no onic surfactants with bulky head groups
  • Suitable alkoxylated and non-alkoxylated phase stabilizers with bulky head groups are generally denved from saturated or unsaturated, pnmary, secondary, and branched fatty alcohols, fatty acids, alkyl phenol, and alkyl benzoic acids that are denvatized with a carbohydrate group or heterocyclic head group.
  • This structure can then be optionally substituted with more alkyl or alkyl-aryl alkoxylated or non-alkoxylated hydrocarbons.
  • the heterocyclic or carbohydrate is alkoxylated with one or more alkylene oxide chains (e.g.
  • ethylene oxide and/or propylene oxide each having ⁇ about 50, preferably ⁇ about 30, moles per heterocyclic or carbohydrate head group.
  • the hydrocarbon groups on the carbohydrate or heterocyclic surfactant for use herein have from about 6 to about 22 carbon atoms, and are in either straight chain and/or branched chain configuration.
  • phase stabilizers in this class are Tween ® 40, 60, and 80 available from ICI Surfactants.
  • the compounds of the alkoxylated and non-alkoxylated noniomc surfactants with bulky head groups have the following general formulas:
  • R is selected from the group consisting of saturated or unsaturated, primary, secondary or branched chain alkyl or alkyl-aryl hydrocarbons; said hydrocarbon chain having a length of from about 6 to about 22;
  • Y' is selected from the following groups: -0-; -N(A)-; and/or mixtures thereof; and
  • A is selected from the following groups: H; R 1 ; -(R 2 -0) 2 -H; -(CH 2 ) X CH 3 ; phenyl, or substituted aryl, wherein 0 ⁇ x ⁇ about 3 and z is from about 5 to about 30;
  • each R 2 is selected from the following groups or combinations of the following groups: -(CH 2 ) n - and/or - [CH(CH 3 )CH 2 ]-; and
  • each R 5 is selected from the following groups: -OH; and -0(R 2 0) z -H ; and
  • m is from about 2 to
  • each R 5 is selected independently from the following: -H, -OH, -(CH 2 )xCH 3 , -(OR 2 ) z -H, -OR 1 , - OC(0)R ⁇ and -CH 2 (CH 2 -(OR 2 ) z .-H)-CH 2 -(OR 2 ) z -C(0) R 1 .
  • x, R , and R 2 as defined above in section D above and z, z', and z" are all from about 5 ⁇ to ⁇ about 20, more preferably the total number of z + z' + z" is from about 5 ⁇ to ⁇ about 20.
  • R 6 - C(O) - N(R 7 ) - Z Another group of surfactants that can be used are polyhydroxy fatty acid amide surfactants of the formula: R 6 - C(O) - N(R 7 ) - Z wherein: each R ' is H, C1 -C4 hydrocarbyl, C1 -C4 alkoxyalkyl, or hydroxyalkyl, e.g., 2- hydroxyethyl, 2-hydroxypropyl, etc., preferably C1 -C4 alkyl, more preferably Cj or C2 alkyl, most preferably C1 alkyl (i.e., methyl) or methoxyalkyl; and R ⁇ is a C5-C31 hydrocarbyl moiety, preferably straight chain C7-C19 alkyl or alkenyl, more preferably straight chain Ctj-Cj alkyl or alkenyl, most preferably straight chain C1 1-C17 alkyl or alkenyl, or mixture thereof
  • R (CHOH) 2 (CHOR')(CHOH)-CH 2 OH, where n is an integer from 3 to 5, inclusive, and R' is H or a cyclic mono- or poly- sacchande, and alkoxylated denvatives thereof. Most preferred are glycityls wherein n is 4, particularly -CH2-(CHOH)4-CH2 ⁇ . Mixtures of the above Z moieties are desirable.
  • R" can be, for example, N-methyl, N-ethyl, N-propyl, N-isopropyl, N-butyl, N-isobutyl, N-
  • R°-CO-N ⁇ can be, for example, cocamide, stearamide, oleamide, lauramide, mynstamide, capncamide, palmitamide, tallowamide, etc.
  • Z can be 1-deoxygluc ⁇ tyl, 2-deoxyfruct ⁇ tyl, 1-deoxymalt ⁇ tyl, 1-deoxylact ⁇ tyl, 1- deoxygalactityl, 1-deoxymann ⁇ tyl, 1-deoxymaltot ⁇ ot ⁇ tyl, etc.
  • Suitable polymers include a copolymer having blocks of terephthalate and polyethylene oxide. More specifically, these polymers are compnsed of repeating units of ethylene and/or propylene terephthalate and polyethylene oxide terephthalate at a preferred molar ratio of ethylene terephthalate units to polyethylene oxide terephthalate units of from about 25:75 to about 35:65, said polyethylene oxide terephthalate containing polyethylene oxide blocks having molecular weights of from about 300 to about 2000. The molecular weight of this polymer is m the range of from about 5,000 to about 55,000.
  • Another preferred polymer is a crystalhzable polyester with repeat units of ethylene terephthalate units containing from about 10% to about 15% by weight of ethylene terephthalate units together with from about 10% to about 50% by weight of polyoxyethylene terephthalate units, denved from a polyoxyethylene glycol of average molecular weight of from about 300 to about 6.000, and the molar ratio of ethylene terephthalate units to polyoxyethylene terephthalate units in the crystal zable polymeric compound is between 2:1 and 6: 1.
  • this polymer include the commercially available materials Zelcon ® 4780 (from DuPont) and Milease ® T (from ICI).
  • Highly preferred polymers have the generic formula: X-(OCH 2 CH 2 ) n -[0-C(0)-R 1 -C(0)-0-R 2 ) u -[0-C(0)-R l -C(0)-0)-(CH 2 CH 2 0) n -X ( 1 ) in which X can be any suitable capping group, with each X being selected from the group consisting of H. and alkyl or acyl groups containing from about 1 to about 4 carbon atoms, preferably methyl, n is selected for water solubility and generally is from about 6 to about 113, preferably from about 20 to about 50, and u is cntical to formulation in a liquid composition having a relatively high ionic strength.
  • the R! moieties are essentially 1 ,4-phenylene moieties. As used herein, the term "the
  • R 1 moieties are essentially 1 ,4-phenylene moieties" refers to compounds where the R 1 moieties consist entirely of 1 ,4-phenylene moieties, or are partially substituted with other arylene or alkarylene moieties, alkylene moieties, alkenylene moieties, or mixtures thereof.
  • Arylene and alkarylene moieties which can be partially substituted for 1 ,4-phenylene include 1,3-phenylene, 1,2-phenylene, 1,8-naphthylene, 1 ,4-naphthylene, 2,2-biphenylene, 4,4-biphenylene and/or mixtures thereof.
  • Alkylene and alkenylene moieties which can be partially substituted include ethylene, 1 ,2-propylene, 1 ,4-butylene, 1,5-pentylene, 1 ,6-hexamethylene, 1 ,7-heptamethylene, 1,8-octamethylene, 1 ,4-cyclohexylene, and/or mixtures thereof.
  • the degree of partial substitution with moieties other than 1 ,4-phenylene should be such that the desired properties of the compound are not adversely affected to any great extent.
  • the degree of partial substitution which can be tolerated will depend upon the backbone length of the compound, i.e., longer backbones can have greater partial substitution for 1 ,4-phenylene moieties.
  • compounds where the R 1 compnse from about 50% to about 100% 1 ,4-phenylene moieties are adequate.
  • the R 1 moieties consist entirely of (i.e., compnse 100%) 1 ,4-phenylene moieties, i.e., each R ⁇ moiety is 1,4-phenylene.
  • suitable ethylene or substituted ethylene moieties include ethylene, 1,2-propylene, 1,2-butylene, 1 ,2-hexylene, 3-methoxy-l,2-propylene and/or mixtures thereof.
  • the R 2 moieties are essentially ethylene moieties, 1 ,2-propylene moieties or mixture thereof. Inclusion of a greater percentage of 1,2-propylene moieties tends to improve the water solubility of the compounds.
  • the use of 1.2-propylene moieties or a similar branched equivalent is desirable for incorporation of any substantial part of the polymer in the liquid fabnc softener compositions
  • the value for each n is at least about 6, and preferably is at least about 10.
  • the value for each n usually ranges from about 12 to about 1 13. Typically, the value for each n is in the range of from about 12 to about 43.
  • copolymers include surfactants, such as the polyoxypropylene/polyoxyethylene/polyoxypropylene (PO/EO PO) reverse block polymers.
  • PO/EO PO polyoxypropylene/polyoxyethylene/polyoxypropylene
  • the copolymer can optionally contain propylene oxide m an amount up to about 15% by weight.
  • Other preferred copolymer surfactants can be prepared by the processes descnbed in U.S. Patent 4,223,163, issued September 16, 1980, Builloty, incorporated herein by reference.
  • Suitable block polyoxyethylene-polyoxypropylene polymeric compounds that meet the requirements descnbed hereinbefore include those based on ethylene glycol, propylene glycol, glycerol, t ⁇ methylolpropane and ethylenediamine as initiator reactive hydrogen compound.
  • Certain of the block polymer surfactant compounds designated PLURONIC ® and TETRONIC ® by the BASF-Wyandotte Corp., Wyandotte, Michigan, are suitable in compositions of the invention.
  • a particularly preferred copolymer contains from about 40% to about 70% of a polyoxypropylene/polyoxyethylene/polyoxypropylene block polymer blend compnsing about 75%, by weight of the blend, of a reverse block copolymer of polyoxyethylene and polyoxypropylene containing 17 moles of ethylene oxide and 44 moles of propylene oxide; and about 25%, by weight of the blend, of a block copolymer of polyoxyethylene and polyoxypropylene initiated with tnmethylolpropane and containing 99 moles of propylene oxide and 24 moles of ethylene oxide per mole of tnmethylolpropane.
  • Suitable for use as copolymer are those having relatively high hydrophilic-lipophihc balance (HLB).
  • Other polymers useful herein include the polyethylene glycols having a molecular weight of from about 950 to about 30,000 which can be obtained from the Dow Chemical Company of Midland, Michigan. Such compounds for example, have a melting point within the range of from about 30°C to about 100°C, can be obtained at molecular weights of 1,450, 3,400, 4,500, 6,000, 7,400, 9,500, and 20,000. Such compounds are formed by the polymenzation of ethylene glycol with the requisite number of moles of ethylene oxide to provide the desired molecular weight and melting point of the respective polyethylene glycol.
  • Other block copolymers include the polyalkylene oxide polysiloxanes having a dimethyl polysiloxane hydrophobic moiety and one or more hydrophihc polyalkylene side chains, and having the general formula
  • R 1 (CH 3 ) 2 S ⁇ O— [(CH 3 ) 2 S ⁇ O] a — [(CH 3 )(R 1 )S ⁇ O]b— S ⁇ (CH 3 )2— R 1 wherein a + b are from about 1 to about 50, preferably from about 3 to about 30, more preferably from about 10 to about 25. and each R is the same or different and is selected from the group consisting of methyl and a poly(ethyleneox ⁇ de/propyleneox ⁇ de) copolymer group having the general formula:
  • total c (for all polyalkyleneoxy side groups) has a value of from 1 to about 100, preferably from about 6 to about 100; total d is from 0 to about 14, preferably from 0 to about 3; and more preferably d is 0; total c-t-d has a value of from about 5 to about 150, preferably from about 9 to about 100 and each R 2 is the same or different and is selected from the group consisting of hydrogen, an alkyl having 1 to 4 carbon atoms, and an acetyl group, preferably hydrogen and methyl group
  • Each polyalkylene oxide polysiloxane has at least one R* group being a poly(ethyleneox ⁇ de/propyleneox ⁇ de) copolymer group.
  • Nonhmitmg examples of this type of surfactants are the Silwet® surfactants which are available from CK -Witco are listed below.
  • Representative Silwet surfactants which contain only ethyleneoxy (C2H4O) groups are as follows.
  • Nonhmitmg examples of surfactants which contain both ethyleneoxy (C2 H4 O) and propyleneoxy (C3 Hg O) groups are as follows.
  • Nonhmitmg preferred Dow Coming ® polyethylene oxide polysiloxanes include Dow Coming ® 190 Dow Coming ® Q2-5211
  • Other nonhmitmg examples of polyethylene oxide polysiloxanes useful in the present invention include the following compounds available from Dow Coming ® 193, FF-400 Fluid, Q2-5220, Q4-3667, as well as compounds available from Toray Dow Coming Silicone Co., Ltd.
  • the molecular weight of the polyalkyleneoxy group (R*) is less than or equal to about 10,000 If propyleneoxy groups are present the polyalkylenoxy chain, they can be distributed randomly m the chain or exist as blocks. Surfactants which contain only propyleneoxy groups without ethyleneoxy groups are not preferred. Besides surface activity, polyalkylene oxide polysiloxane surfactants can also provide other benefits, such as antistatic benefits, lubricity and softness to fabncs.
  • polyalkylene oxide polysiloxanes of the present invention can be prepared according to the procedure set forth in U.S. Pat. No. 3,299,112, incorporated herein by reference.
  • polyalkylene oxide polysiloxanes of the surfactant blend of the present invention are readily prepared by an addition reaction between a hydrosiloxane (i.e., a siloxane containing silicon- bonded hydrogen) and an alkenyl ether (e.g., a vinyl, allyl, or methallyl ether) of an alkoxy or hydroxy end-blocked polyalkylene oxide).
  • a hydrosiloxane i.e., a siloxane containing silicon- bonded hydrogen
  • an alkenyl ether e.g., a vinyl, allyl, or methallyl ether
  • reaction conditions employed in addition reactions of this type are well known in the art and in general involve heating the reactants (e.g., at a temperature of from about 85° C. to 110° C.) in the presence of a platinum catalyst (e.g., chloroplati c acid) and a solvent (e.g., toluene) and;
  • a platinum catalyst e.g., chloroplati c acid
  • a solvent e.g., toluene
  • the present invention can contain any softener compatible perfume.
  • Suitable perfumes are disclosed in U.S. Pat. Nos. 5,500,138 and 5,652,206, Bacon et al., issued March 19, 1996 and July 29, 1997 respectively, said patents being incorporated herein by reference.
  • perfume includes fragrant substance or mixture of substances including natural (i.e., obtained by extraction of flowers, herbs, leaves, roots, barks, wood, blossoms or plants), artificial (i.e., a mixture of different nature oils or oil constituents) and synthetic (i.e., synthetically produced) odonferous substances.
  • Such matenals are often accompanied by auxiliary matenals, such as fixatives, extenders, stabilizers and solvents. These auxihanes are also included within the meaning of "perfume", as used herein.
  • perfumes are complex mixtures of a plurality of organic compounds.
  • perfume ingredients useful in the perfumes of the present invention compositions include, but are not limited to, those materials disclosed in said patents.
  • the perfumes useful in the present invention compositions are preferably substantially free of halogenated materials and nitromusks
  • Suitable solvents, diluents or carriers for perfumes ingredients mentioned above are for examples, ethanol, isopropanol, diethylene glycol, monoethyl ether, dipropylene glycol, diethyl phthalate, tnethyl citrate, etc.
  • the amount of such solvents, diluents or earners incorporated in the perfumes is preferably kept to the minimum needed to provide a homogeneous perfume solution
  • Perfume can be present at a level of from 0% to about 15%, preferably from about 0.1% to about 8%, and more preferably from about 0.2% to about 5%, by weight of the finished composition.
  • Fabnc softener compositions of the present invention provide improved fabnc perfume deposition.
  • additional fabric softener actives includes, but is not limited to conventional monoquaternary amines especially, but not limited to, compositions compnsing actives with two or more hydrophobes and preferably, but not limited to, monoquaternary amines with multiple hydrophobes and low transition temperatures as disclosed below.
  • Additional fabnc softener actives also includes, but is not limited to, amphiphihc hydrophobes with noniomc and zwittenonic moieties.
  • N.N-d ⁇ (tallowoyl-oxy-ethyl)-N.N-d ⁇ methyl ammonium chlonde Particularly preferred is N.N-d ⁇ (tallowoyl-oxy-ethyl)-N.N-d ⁇ methyl ammonium chlonde, where the tallow chains are at least partially unsaturated and N,N-d ⁇ (canoloyl-oxy-ethyl)-N,N- dimethyl ammonium chloride, N,N-d ⁇ (tallowyl-oxy-ethyl)-N-methyl.
  • N-(2-hydroxyethyl) ammonium methyl sulfate N,N-d ⁇ (canolyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate; and/or mixtures thereof.
  • Cationic charge boosters can be added to the ⁇ nse-added fabnc softening compositions of the present invention if needed Some of the charge boosters serve other functions as descnbed hereinbefore Typically, ethanol is used to prepare many of the below listed ingredients and is therefore a source of solvent into the final product formulation
  • the formulator is not limited to ethanol, but instead can add other solvents inter alia hexyleneglycol to aid in formulation of the final composition
  • the cationic amme bilayer modifier can serve this function. Thus the same matenal can serve two functions, but should only be counted in the formula once.
  • Some of the charge boosters do not function as bilayer modifiers and therefore are "additional" ingredients.
  • a preferred composition according to the present invention contains at least about 0.2%, preferably from about 0.2% to about 5%, more preferably from about 0.2% to about 2% by weight, of one or more polyvmyl amines having the formula
  • polyvmyl amines suitable for use in the present invention are available from BASF.
  • the polyvinyl amme can further compnse polyvmyl formamide units resulting from (intended or unintended) incomplete hydrolysis of the parent polyv yl formamide polymer dunng synthesis.
  • These polyvmylammes have the formula:
  • y+z is from about 3, more preferably from about 5, most preferably from about 10 to aboutl 0,000, more preferably to about 5000, most preferably to about 500 and the y:z is from
  • one or more of the polyvmyl amme backbone -NH2 unit hydrogens can be substituted by an alkyleneoxy unit having the formula:
  • R ! is C2-C4 linear or branched alkyl
  • R 2 is hydrogen, C1 -C4 alkyl, and/or mixtures thereof:
  • x is from 1 to 50.
  • the polyvmyl amme is reacted first with a substrate which places a 2-propyleneoxy unit directly on the nitrogen followed by reaction of one or more moles of ethylene oxide to form a unit having the general formula:
  • the compounds of the present invention comprise polyammes having a ratio of m : n that is at least 1 :1 but can include linear polymers (n equal to 0) as well as a range as high as 10:1, preferably the ratio is 2: 1.
  • the ratio of m:n is 2: 1, the ratio of p ⁇ mary:secondary:tert ⁇ ary amme moieties, that is the ratio of -RNH2, -RNH, and -RN moieties,
  • R units are C2-Cg alkylene, C3-C alkyl substituted alkylene, and/or mixtures thereof, preferably ethylene, 1,2-propylene, 1,3-propylene, and/or mixtures thereof, more preferably ethylene.
  • R units serve to connect the amme nitrogen atoms of the backbone.
  • the polyamine backbones have the general formula:
  • backbones pnor to subsequent modification comprise pnmary, secondary and tertiary amine nitrogens connected by R "linking" units.
  • the backbones are compnsed of essentially three types of units, which can be randomly distributed along the chain.
  • the units which make up the polyalkyleneimine backbones are pnmary amme units having the formula:
  • R is C -C linear alkylene, C3-C6 branched alkylene, and/or mixtures thereof, preferred branched alkylene is 1,2-propylene; preferred R is ethylene.
  • the preferred polyalkyleneimmes of the present invention have backbones which comprise the same R unit, for example, all units are ethylene. Most preferred backbone compnses R groups which are all ethylene units.
  • the polyalkyleneimmes of the present invention are preferably modified by substitution of each N-H unit hydrogen with an alkyleneoxy unit having the formula:
  • R 1 is ethylene, 1,2-propylene, 1,3-propylene, 1 ,2-butylene, 1 ,4-butylene, and/or mixtures thereof, preferably ethylene and 1,2-propylene, more preferably ethylene.
  • R 2 is hydrogen, C1 -C4 alkyl, and/or mixtures thereof, preferably hydrogen or methyl, more preferably hydrogen.
  • the value of the index n is dependent upon the benefits and properties which the formulator wishes to provide. The value of the index n is from 1 to about 100.
  • any or all of the nitrogens which compnse the polyalkyleneimine backbone can be optionally "modified” by quaternization (for example with methyl groups) or by oxidation to the N-oxide. Mixtures of these substitutions can be employed.
  • the polyamines of the present invention can be prepared, for example, by polymenzing ethyleneimme in the presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfunc acid, hydrogen peroxide, hydrochlonc acid, acetic acid, etc.
  • a catalyst such as carbon dioxide, sodium bisulfite, sulfunc acid, hydrogen peroxide, hydrochlonc acid, acetic acid, etc.
  • Specific methods for prepanng these polyamme backbones are disclosed in U.S. Patent 2.182.306, Ulnch et al., issued December 5, 1939; U.S. Patent 3,033,746, Mayle et al, issued May 8, 1962; U.S. Patent 2.208,095, Esselmann et al., issued July 16, 1940; U.S. Patent 2,806.839, Crowther. issued September 17, 1957; and U.S. Patent 2,553,696.
  • the present invention also includes the cyclic amines that are typically formed as artifacts of synthesis. The presence of these matenals can be increased or decreased depending on the conditions chose by the formulator.
  • the above alkoxylated compounds can also function as dispersants.
  • the preferred polyamme cationic charge boosters suitable for use m nnse-added fabnc softener compositions comprise backbones wherein less than 50% of the R groups comprise more than 3 carbon atoms.
  • the use of two and three carbon spacers as R moieties between nitrogen atoms in the backbone is advantageous for controlling the charge booster properties of the molecules.
  • More prefe ⁇ ed embodiments of the present invention compnse less than 25% moieties having more than 3 carbon atoms.
  • Yet more preferred backbones comprise less than 10% moieties having more than 3 carbon atoms.
  • the cationic charge boosting polyamines of the present invention compnse homogeneous or non-homogeneous polyamme backbones, preferably homogeneous backbones.
  • polyamme backbone is defined as a polyamme backbone having R units that are the same (i.e., all ethylene).
  • R units that are the same (i.e., all ethylene).
  • this sameness definition does not exclude polyamines that compnse other extraneous units compnsing the polymer backbone that are present due to an artifact of the chosen method of chemical synthesis.
  • ethanolamme can be used as an "initiator" in the synthesis of polyefhyleneimines, therefore a sample of polyethyleneimme that compnses one hydroxyethyl moiety resulting from the polymenzation "initiator” would be considered to compnse a homogeneous polyamme backbone for the purposes of the present invention.
  • non-homogeneous polymer backbone refers to polyamme backbones that are a composite of one or more alkylene or substituted alkylene moieties, for example, ethylene and 1 ,2-propylene units taken together as R units
  • suitable charge booster agents belonging to this category of polyamme compnse the above described polyamines are generally polyalkyleneam es (PAA's), polyalkyleneimmes (PAI's). preferably polyethyleneamme (PEA's), or polyethyleneimines (PEI's).
  • PAA polyalkyleneam es
  • PAI's polyalkyleneimmes
  • PEI's polyethyleneamme
  • PEI's polyethyleneimines
  • a common polyalkyleneamine (PAA) is tetrabutylenepentamme.
  • PEA's are obtained by reactions involving ammonia and ethylene dichlonde, followed by fractional distillation
  • the common PEA's obtained are tnethylenetetramme (TETA) and tetraethylenepentamine (TEPA).
  • TETA tnethylenetetramme
  • TEPA tetraethylenepentamine
  • the cogenencally derived mixture does not appear to separate by distillation and can include other matenals such as cyclic amines and particularly piperazmes
  • Cationic Polymers Composition herein can contain from about 0.001% to about 10%, preferably from about 0.01 % to about 5%, more preferably from about 0.1% to about 2%, of cationic polymer, typically having a molecular weight of from about 500 to about 1,000,000, preferably from about 1,000 to about 500,000, more preferably from about 1,000 to about 250,000, and even more preferably from about 2,000 to about 100,000 and a charge density of at least about 0.01 meq/gm., preferably from about 0.1 to about 8 meq/gm., more preferably from about 0.5 to about 7, and even more preferably from about 2 to about 6.
  • the cationic polymers of the present invention can be amme salts or quaternary ammonium salts. Preferred are quaternary ammonium salts. They include cationic denvatives of natural polymers such as some polysacchande, gums, starch and certain cationic synthetic polymers such as polymers and copolymers of cationic vinyl pyndme or v yl pyndinium hahdes. Preferably the polymers are water soluble, for instance to the extent of at least 0.5% by weight at 20°C. Preferably they have molecular weights of from about 600 to about 1,000,000, more preferably from about 600 to about 500,000, even more preferably from about 800 to about 300,000, and especially from about 1000 to 10,000.
  • the cationic polymers should have a charge density of at least about 0.01 meq/gm., preferably from about 0.1 to about 8 meq/gm., more preferably from about 0.5 to about 7, and even more preferably from about 2 to about 6. Suitable desirable cationic polymers are disclosed in "CTFA International Cosmetic
  • guar and locust bean gums which are galactomannam gums are available commercially, and are preferred.
  • guar gums are marketed under Trade Names CSAA M/200, CSA 200/50 by Meyhall and Stein-Hall, and hydroxyalkylated guar gums are available from the same suppliers
  • Other polysacchande gums commercially available include:
  • Cationic guar gums and methods for making them are disclosed in British Pat. No. 1,136,842 and U.S. Pat. No 4,031,307. Preferably they have a D.S. of from 0.1 to about 0.5.
  • An effective cationic guar gum is Jaguar C-13S (Trade Name -Meyhall).
  • Cationic guar gums are a highly preferred group of cationic polymers in compositions according to the invention and act both as scavengers for residual anionic surfactant and also add to the softening effect of cationic textile softeners even when used baths containing little or no residual anionic surfactant.
  • Suitable starches and denvatives are the natural starches such as those obtained from maize, wheat, barley etc., and from roots such as potato, tapioca etc., and dext ⁇ ns, particularly the pyrodextrms such as British gum and white dextrin.
  • Rl and Rl being the same or different and compnsing carbon backbones with 1 to about 22 carbons.
  • Some nonhmitng commercial matenals include Cypro® 514, Cypro® 515, and Cypro® 516 from Cytec Industnes, Inc, West Patterson, NJ.
  • Some nonhmitmg examples of very effective individual cationic polymers are the following:
  • Polyvmyl pyndme molecular weight about 40,000, with about 60% of the available pyndme nitrogen atoms are quatemized.; Copolymer of 70/30 molar proportions of v yl pyndme/styrene, molecular weight about 43,000, with about 45% of the available pyndme nitrogen atoms quatemized as above; Copolymers of 60/40 molar proportions of vinyl pyndme/acrylamide, with about 35% of the available pyndme nitrogens quatemized as above.
  • cationic polymers are effective in the compositions at very low concentrations for instance from 0 001% by weight to 0.2% especially from about 0.02% to 0.1%. In some instances the effectiveness seems to fall off, when the content exceeds some optimum level, such as for polyvmyl pyndme and its styrene copolymer about 0.05%
  • Some other nonhmitmg examples of effective cationic polymers are: Copolymer of vmyl pyndme and N-vmyl pyrrohdone (63/37) with about 40% of the available pyndme nitrogens quatemized., Copolymer of v yl pyndme and acrylonit ⁇ le (60/40), quatemized as above.; Copolymer of N,N-d ⁇ methyl ammo ethyl methacrylate and styrene (55/45) quatemized as above at about 75% of the available ammo nitrogen atoms. Eudragit E (Trade Name of Rohm GmbH) quatemized as above at about 75% of the available ammo nitrogen atoms.
  • Eudragit E is believed to be copolymer of N,N-d ⁇ alkyl ammo alkyl methacrylate and a neutral acrylic acid ester, and to have molecular weight about 100,000 to 1,000,000.; Copolymer of N-vmyl pyrrohdone and N,N-d ⁇ ethyl ammo methyl methacrylate (40/50), quatemized at about 50% of the available ammo nitrogen atoms.; These cationic polymers can be prepared in a known manner by quatermzmg the basic polymers.
  • Nonhmitmg examples of cationic polymeric salts are quatemized polyethyleneimines. These have at least 10 repeating units, some or all being quatemized. Commercial examples of polymers of this class are also sold under the genenc Trade Name Alcostat by Allied Colloids.
  • Nonhmitmg examples of effective cationic polymers include the polydiallydimethyl ammonium chlondes. Typically these have molecular weights greater than about 10,000 K and less than about 1,000,000.
  • Some nonhmitmg commercial examples of these matenals include Magnifloc® 587, Magnifloc® 589, Magnifloc® 591, and Magnifloc® 592 from Cytec Industnes,
  • Each polyamme nitrogen whether pnmary, secondary or tertiary, is further defined as being a member of one of three general classes; simple substituted, quatemized or oxidized.
  • the polymers are made neutral by water soluble anions such as chlonne (Cl"), bromine (Br ⁇ ), iodine (I") or any other negatively charged radical such as sulfate (SO4 2 ”) and methosulfate
  • water soluble anions such as chlonne (Cl), bromine (Br ⁇ ), iodine (I") or any other negatively charged radical such as sulfate (SO4 2 ”) and methosulfate
  • modified polyamme cationic polymers of the present invention compnsing PEI's compnsing a PEI backbone wherein all substitutable nitrogens are modified by replacement of hydrogen with a polyoxyalkyleneoxy unit, -(CH2CH2 ⁇ )7H.
  • Other suitable polyamme cationic polymers comprise this molecule which is then modified by subsequent oxidation of all oxidizable pnmary and secondary nitrogen atoms to N-oxides and/or some backbone amme units are quatemized, e.g.
  • compositions herein can also optionally contain from about 0.005% to about 5% by weight of certain types of hydrophihc optical bnghteners which also provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.001% to about 1% by weight of such optical bnghteners.
  • hydrophihc optical bnghteners useful in the present invention are those descnbed in said U. S. Pat. No. 5,759,990 at column 21, lines 15-60. (n) Chemical Stabilizers
  • Chemical stabilizers can be present m the compositions of the present invention.
  • the term "stabilizer,” as used herein, includes antioxidants and reductive agents. These agents are present at a level of from 0% to about 2%, preferably from about 0.01% to about 0.2%, more preferably from about 0.035% to about 0.1% for antioxidants, and, preferably, from about 0.01% to about 0.2% for reductive agents. These assure good odor stability under long term storage conditions.
  • Antioxidants and reductive agent stabilizers are especially cntical for unscented or low scent products (no or low perfume).
  • antioxidants examples include a mixture of ascorbic acid, ascorbic palmitate, propyl gallate, available from Eastman Chemical Products, Inc., under the trade names Tenox® PG and Tenox S-l; a mixture of BHT (butylated hydroxytoluene), BHA (butylated hydroxyamsole), propyl gallate, and citnc acid, available from Eastman Chemical Products, Inc., under the trade name Tenox -6; butylated hydroxytoluene, available from UOP Process Division under the trade name Sustane ® BHT; tertiary butylhvdroquinone, Eastman Chemical Products, Inc., as Tenox ® TBHQ; natural tocopherols, Eastman Chemical Products, Inc., as Tenox ® GT-l/GT-2, and butylated hydroxya sole, Eastman Chemical Products, Inc., as BHA; long chain esters (C 3 -C Thread_)
  • Irganox ® 3114 and/or mixtures thereof; more preferably Irganox ® 3125 alone or mixed with citric acid and or other chelators such as isopropyl citrate, Dequest ® 2010, available from Monsanto with a chemical name of 1-hydroxyefhyhdene-l, 1 -diphosphomc acid (etidromc acid), and Tiron ® , available from Kodak with a chemical name of 4,5-d ⁇ hydroxy-m-benzene-sulfon ⁇ c acid sodium salt, and DTPA ® , available from Aldnch with a chemical name of diethylenet ⁇ ammepentaacetic acid, (in) Soil Release Agent
  • Suitable soil release agents are disclosed in the U.S. Pat. No. 5,759,990 at column 23, line 53 through column 25, line 41.
  • the addition of the soil release agent can occur m combination with the premix, in combination with the acid/water seat, before or after electrolyte addition, or after the final composition is made.
  • the softening composition prepared by the process of the present invention herein can contain from 0% to about 10%, preferably from 0.2% to about 5%, of a soil release agent.
  • a soil release agent is a polymer.
  • Polymenc soil release agents useful in the present invention include copolymenc blocks of terephthalate and polyethylene oxide or polypropylene oxide, and the like.
  • a preferred soil release agent is a copolymer having blocks of terephthalate and polyethylene oxide. More specifically, these polymers are compnsed of repeating units of ethylene terephthalate and polyethylene oxide terephthalate at a molar ratio of ethylene terephthalate units to polyethylene oxide terephthalate units of from 25:75 to about 35:65, said polyethylene oxide terephthalate containing polyethylene oxide blocks having molecular weights of from about 300 to about 2000. The molecular weight of this polymenc soil release agent is in the range of from about 5,000 to about 55,000.
  • Another preferred polymenc soil release agent is a crystalhzable polyester with repeat units of ethylene terephthalate units containing from about 10% to about 15% by weight of ethylene terephthalate units together with from about 10% to about 50% by weight of polyoxyethylene terephthalate units, denved from a polyoxyethylene glycol of average molecular weight of from about 300 to about 6,000, and the molar ratio of ethylene terephthalate units to polyoxyethylene terephthalate units in the crystalhzable polymenc compound is between 2:1 and 6:1.
  • this polymer include the commercially available matenals Zelcon 4780® (from Dupont) and Milease T® (from ICI). These soil release agents can also act as a scum dispersant.
  • Bactencides examples include glutaraldehyde, formaldehyde, 2-bromo-2-n ⁇ tro-propane-l,3-d ⁇ ol sold by Inolex Chemicals, located in Philadelphia, Pennsylvania, under the trade name Bronopol®, and a mixture of 5- chloro-2-methyl-4- ⁇ soth ⁇ azohne-3-one and 2-methyl-4- ⁇ soth ⁇ azolme-3-one sold by Rohm and Haas Company under the trade name Kathon® about 1 to about 1.000 ppm by weight of the agent
  • compositions and processes herein can optionally employ one or more copper and/or nickel chelatmg agents ("chelators")
  • chelators Such water-soluble chelatmg agents can be selected from the group consisting of ammo carboxylates, ammo phosphonates, polyfunctionally-substituted aromatic chelatmg agents and/or mixtures thereof, all as hereinafter defined
  • the whiteness and/or brightness of fabncs are substantially improved or restored by such chelatmg agents and, as discussed before, the stability of the materials m the compositions are improved.
  • the chelatmg agents are typically used in the present nnse process at levels from about 2 ppm to about 25 ppm, for penods from 1 minute up to several hours' soaking.
  • a preferred EDDS chelator that can be used herein also known as efhylenediamme-
  • N,N'-d ⁇ succmate is the matenal described in U.S. Patent 4,704,233, cited hereinabove, and has the formula (shown in free acid form):
  • a wide vanety of chelators can be used herein. Indeed, simple polycarboxylates such as citrate, oxydisuccmate, and the like, can also be used, although such chelators are not as effective as the ammo carboxylates and phosphonates, on a weight basis. Accordingly, usage levels can be adjusted to take into account differing degrees of chelatmg effectiveness.
  • the chelators herein will preferably have a stability constant (of the fully ionized chelator) for copper ions of at least about 5, preferably at least about 7. Typically, the chelators will compnse from about 0.5% to about 10%, more preferably from about 0.75% to about 5%, by weight of the compositions herein, in addition to those that are stabilizers.
  • Preferred chelators include DETMP, diethylenediam epentaacetic acid (DETPA), mtnlotnacetate (NTA), ethylenediam e disucc ate (EDDS), TPED, and/or mixtures thereof. Such matenals can also provide crystal growth inhibition.
  • composition can optionally compnse from about 0.1% to about 50% of by weight of the composition of a color care agent having the formula: (R 1 )(R 2 )N(CX 2 ) n N(R3)(R 4 )
  • X is selected from the group consisting of hydrogen, linear or branched, substituted or unsubstituted alkyl having from 1 to 10 carbons atoms and substituted or unsubstituted aryl having at least 6 carbon atoms: n is an integer from 0 to 6; Ri , R 2 , R3, and R4 are independently selected from the group consisting of alkyl, aryl; alkaryl.
  • arylalkyl hydroxyalkyl, polyhydroxyalkyl; polyalkylether having the formula -((CH2)yO) z R7 where R7 is hydrogen or a linear, branched, substituted or unsubstituted alkyl chain having from 1 to 10 carbon atoms and where y is an integer from 2 to 10 and z is an integer from 1 to 30; alkoxy; polyalkoxy having the formula.
  • R7 the group -C(0)Rg where Rg is alkyl, alkaryl; arylalkyl; hydroxyalkyl; polyhydroxyalkyl and polyalkylether as defined in R1 , R 2 , R3, and R4; (CX2) n N(R5)(Rg) with no more than one of R1 , R 2 , R3, and R4 being (CX2) n N(R5)(Rg) and wherein R5 and Rg are alkyl; alkaryl; arylalkyl; hydroxyalkyl; polyhydroxyalkyl; polyalkylether; alkoxy and polyalkoxy as defined in Ri , R2, R3, and R4; and either of R1 + R3 or R4 or R2 + R3 or R4 can combine to form a cyclic substituent.
  • the color care agent has more than about 1% nitrogen by weight of the compound, and preferably more than 7%.
  • a preferred agent is tetrakis- (2-hydroxylpropyl) ethylenediamme (TPED). These compounds can also function as chelants. (vn). Silicones
  • the silicone herein can be either a polydimethyl siloxane (polydimethyl silicone or PDMS), or a denvative thereof, e.g., ammo silicones, ethoxylated silicones, etc.
  • the PDMS is preferably one with a low molecular weight, e.g., one having a viscosity of from about 2 to about 5000 cSt, preferably from about 5 to about 500 cSt, more preferably from about 25 to about 200 cSt Silicone emulsions can conveniently be used to prepare the compositions of the present invention.
  • the silicone is one that is, at least initially, not emulsified.
  • the silicone should be emulsified in the composition itself.
  • the silicone is preferably added to the "water seat", which comprises the water and, optionally, any other ingredients that normally stay in the aqueous phase
  • Low molecular weight PDMS is preferred for use in the fabnc softener compositions of this invention
  • the low molecular weight PDMS is easier to formulate without pre- emulsification
  • Silicone derivatives such as ammo-functional silicones, quatemized silicones, and silicone derivatives containing Si-OH, Si-H, and or Si-Cl bonds, can be used However, these silicone derivatives are normally more substantive to fabrics and can build up on fabncs after repeated treatments to actually cause a reduction in fabnc absorbency.
  • the fabnc softener composition When added to water, the fabnc softener composition deposits the biodegradable cationic fabnc softening active on the fabnc surface to provide fabnc softening effects
  • cotton fabric water absorbency can be appreciably reduced at high softener levels and/or after multiple cycles.
  • the silicone improves the fabnc water absorbency, especially for freshly treated fabncs, when used with this level of fabnc softener without adversely affecting the fabnc softening performance.
  • the mechanism by which this improvement in water absorbency occurs is not understood, since the silicones are inherently hydrophobic. It is very surprising that there is any improvement m water absorbency, rather than additional loss of water absorbency.
  • the amount of PDMS needed to provide a noticeable improvement in water absorbency is dependent on the initial rewettabihty performance, which, in turn, is dependent on the detergent type used in the wash. Effective amounts range from about 2 ppm to about 50 ppm m the nnse water, preferably from about 5 to about 20 ppm.
  • the PDMS to softener active ratio is from about 2: 100 to about 50:100, preferably from about 3: 100 to about 35: 100, more preferably from about 4:100 to about 25:100. As stated hereinbefore, this typically requires from about 0.2% to about 20%, preferably from about 0.5% to about 10%, more preferably from about 1% to about 5% silicone.
  • the PDMS also improves the ease of ironing addition to improving the rewettabihty characteristics of the fabncs.
  • the fabnc care composition contains an optional soil release polymer
  • the amount of PDMS deposited on cotton fabncs increases and PDMS improves soil release benefits on polyester fabncs.
  • the PDMS improves the nnsmg charactenstics of the fabnc care compositions by reducing the tendency of the compositions to foam dunng the nnse. Surpnsmgly, there is little, if any, reduction in the softening charactenstics of the fabnc care compositions as a result of the presence of the relatively large amounts of PDMS.
  • the present invention can include other optional components conventionally used in textile treatment compositions, for example: colorants; preservatives; surfactants; anti-shnnkage agents; fabric crisping agents; spotting agents; germicides; fungicides; anti-corrosion agents; enzymes such as proteases, cellulases, amylases, lipases, etc.; and the like.
  • the present invention can also include other compatible ingredients, including those disclosed U.S. Pat. No. 5,686,376, Rusche, et al.; issued November 1 1, 1997, Shaw, et al.; and U.S. Pat. No. 5.536.421 , Hartman, et al., issued July 16, 1996, said patents being incorporated herein by reference.
  • compositions of the present invention compnse from about 0.01%, preferably from about 0 1% to about 20%, preferably to about 10% by weight, of a fabnc abrasion reducing polymer.
  • the fabnc abrasion reducing polymers useful in the present invention have the formula: [-P(D) m -] n wherein the unit P is a polymer backbone which compnses units which are homopolymenc or copolymenc. D units are defined herein below.
  • the term "homopolymenc” is defined as "a polymer backbone which is compnsed of units having the same unit composition, i.e., formed from polymerization of the same monomer”.
  • copolymenc is defined as "a polymer backbone which is compnsed of units having a different unit composition, i.e., formed from the polymerization of two or more monomers”.
  • P backbones preferably comprise units having the formula:
  • each R unit is independently hydrogen, C C 12 alkyl, C 6 -C ⁇ 2 aryl, and D units as descnbed herein below; preferably C C 4 alkyl.
  • Each L unit is independently selected from heteroatom-contammg moieties, non-hmitmg examples of which are selected from the group consisting of: R 1 0 o o o
  • index p is from 1 to about 6; units which have dye transfer inhibition activity:
  • R 1 is hydrogen, C C ⁇ 2 alkyl, C 6 -C ⁇ 2 aryl, and mixtures thereof.
  • R 2 is C 1 -C 12 alkyl, C ⁇ -C ]2 alkoxy, C 6 -C 12 aryloxy, and mixtures thereof; preferably methyl and methoxy.
  • R 3 is hydrogen C,-C, 2 alkyl, C 6 -C 12 aryl, and mixtures thereof; preferably hydrogen or C 1 -C 4 alkyl, more preferably hydrogen.
  • R 4 is C ⁇ -C )2 alkyl, C 6 -C 12 aryl, and mixtures thereof.
  • the backbones of the fabric abrasion reducing polymers of the present invention comprise one or more D units which are units which comprise one or more units which provide a dye transfer inhibiting benefit.
  • the D unit can be part of the backbone itself as represented in the general formula:
  • [-P(D) m -] n or the D unit may be incorporated into the backbone as a pendant group to a backbone unit having, for example, the formula:
  • the number of D units depends upon the formulation. For example, the number of D units will be adjusted to formula stability as well as efficacy of any optional dye transfer inhibition while providing a polymer which has fabric abrasion reducing properties.
  • the molecular weight of the fabric abrasion reducing polymers of the present invention are from about 500, preferably from about 1,000; to about 6,000,000, preferably to about 2.000,000 daltons. Therefore the value of the index n is selected to provide the indicated molecular weight.
  • Non-hmitmg examples of preferred D units are D units which compnse an amide moiety.
  • Examples of polymers wherein an amide unit is introduced into the polymer via a pendant group includes polyvmylpyrrohdone having the formula:
  • polyvmyloxazohdone having the formula £: r°
  • N(R') 2 wherein each R' is independently hydrogen, C ⁇ -C 6 alkyl, or both R' units can be taken together to form a nng compnsing 4-6 carbon atoms.
  • An example of a D unit wherein the nitrogen of the dye transfer inhibiting moiety is incorporated into the polymer backbone is a poly(2-ethyl-2-oxazohne) having the formula: [CH 2 -CH 2 -N] n —
  • the fabric abrasion reducing polymers of the present invention can comprise any mixture of dye transfer inhibition units which provides the product with suitable properties.
  • the preferred polymers which comprise D units which are amide moieties are those which have the nitrogen atoms of the amide unit highly substituted so the nitrogen atoms are in effect shielded to a varying degree by the surrounding non-polar groups. This provides the polymers with an amphiphilic character.
  • Non-limitmg examples include polyvmyl-pyrrohdones, polyvinyloxazohdones, N.N-disubstituted polyacrylamides, and N,N-d ⁇ subst ⁇ tuted polymethacrylamides
  • polyvmyl-pyrrohdones polyvinyloxazohdones
  • N.N-disubstituted polyacrylamides N,N-d ⁇ subst ⁇ tuted polymethacrylamides
  • the amide containing polymers may be present partially hydrolyzed and/or crosshnked forms.
  • a preferred polymeric compound for the present invention is polyvmylpyrrohdone (PVP). This polymer has an amphiphilic character with a highly polar amide group confemng hydrophihc and polar-attractmg properties, and also has non-polar methylene and methme groups, in the backbone and/or the nng, conferring hydrophobic properties
  • the rings may also provide planar alignment with the aromatic rings in the dye molecules.
  • PVP is readily soluble m aqueous and organic solvent systems PVP is available ex ISP, Wayne, New Jersey, and BASF Corp., Parsippany, New Jersey, as a powder or aqueous solutions in several viscosity grades, designated as, e.g., K-12, K-15, K-25, and K-30. These K-values indicate the viscosity average molecular weight, as shown below:
  • PVP K-12, K-15, and K-30 are also available ex Polysciences, Inc. Warnngton, Pennsylvania, PVP K-15, K-25, and K-30 and poly(2-ethyl-2-oxazolme) are available ex Aldnch Chemical Co., Inc., Milwaukee, Wisconsin.
  • PVP K30 (40,000) through to K90 (360,000) are also commercially available ex BASF under the tradename Luviskol or commercially available ex ISP.
  • Still higher molecular PVP like PVP 1.3MM, commercially available ex Aldnch is also suitable for use herein.
  • Yet further PVP-type of matenal suitable for use in the present invention are polyvmylpynohdone-co-dimethylammoethylmethacrylate.
  • Another D unit which provides dye transfer inhibition enhancement to the fabnc abrasion reducing polymers described herein, are N-oxide units having the formula-
  • R 1 , R 2 , and R 3 can be any hydrocarbyl unit (for the purposes of the present invention the term "hydrocarbyl" does not include hydrogen atom alone).
  • the N-oxide unit may be part of a polymer, such as a polyamme, i.e., polyalkyleneamme backbone, or the N-oxide may be part of a pendant group attached to the polymer backbone.
  • a polymer which comprises an the N-oxide unit as a part of the polymer backbone is polyethyleneimme N-oxide.
  • Non-limitmg examples of groups which can compnse an N-oxide moiety include the N-oxides of certain heterocycles inter aha pyridine, pyrrole, lmidazole, pyrazole, pyrazme, pynmidme, py ⁇ dazme, pipendme, pyrrohdme, pyrrohdone, azohdme, morpholme.
  • a preferred polymer is poly(4- vmylpyndmg N-oxide, PVNO)
  • the N-oxide unit may be pendant to the nng, for example, aniline oxide.
  • N-oxide compnsing polymers of the present invention will preferably have a ration of N- oxidized amme nitrogen to non-oxidized amine nitrogen of from about 1:0 to about 1:2, preferably to about 1:1, more preferably to about 3 1
  • the amount of N-oxide units can be adjusted by the formulator.
  • the formulator may co-polymenze N-oxide compnsing monomers with non N-oxide compnsing monomers to arrive at the desired ratio of N-oxide to non N-oxide ammo units, or the formulator may control the oxidation level of the polymer dunng preparation.
  • the amme oxide unit of the polyamme N-oxides of the present invention have a Pk a less than or equal to 10, preferably less than or equal to 7, more preferably less than or equal to 6.
  • the average molecular weight of the N-oxide compnsing polymers which provide a dye transfer inhibitor benefit to reduced fabnc abrasion polymers is from about 500 daltons, preferably from about 100,000 daltons. more preferably from about 160.000 daltons to about 6,000,000 daltons, preferably to about 2,000,000 daltons, more preferably to about 360,000 daltons.
  • a further example of polymers which are fabric abrasion reducing polymers which have dye transfer inhibition benefits are polymers which compnse both amide units and N-oxide units as descnbed herein above.
  • Non-limitmg examples include co-polymers of two monomers wherein the first monomer compnses an amide unit and the second monomer compnses an N- oxide unit.
  • ohgomers or block polymers compnsing these units can be taken together to form the mixed amide/N-oxide polymers.
  • the resulting polymers must retain the water solubility requirements descnbed herein above.
  • the range as descnbed herein above is typically higher than the range for polymers which render only dye transfer inhibition benefits alone.
  • the higher molecular weight of the abrasion reducing polymers provides for reduction of fabnc abrasion which typically occurs subsequent to treatment, for example dunng garment use, or in a washing procedure.
  • the high molecular weight enables the deposition of the polymer on the fabric surface and provides sufficient substantivity so that the polymer is capable of remaining on the fabnc during subsequent use and subsequent laundenng of the fabnc.
  • cyclodextnn includes any of the known cyclodextnns such as unsubstituted cyclodextnns containing from six to twelve glucose units, especially, alpha- cyclodextnn, beta-cyclodextnn, gamma-cyclodextnn and or their denvatives and/or mixtures thereof.
  • the alpha-cyclodextnn consists of six glucose units, the beta-cyclodextnn consists of seven glucose units, and the gamma-cyclodext ⁇ n consists of eight glucose units arranged in donut-shaped rings
  • the specific coupling and conformation of the glucose units give the cyclodextnns a rigid, conical molecular structures with hollow interiors of specific volumes.
  • the "lining" of each internal cavity is formed by hydrogen atoms and glycosidic bndging oxygen atoms; therefore, this surface is fairly hydrophobic.
  • the unique shape and physical-chemical properties of the cavity enable the cyclodextnn molecules to absorb (form inclusion complexes with) organic molecules or parts of organic molecules which can fit into the cavity.
  • cyclodextnns and especially mixtures of cyclodextnns with different size cavities, can be used to control odors caused by a broad spectrum of organic odonferous matenals, which may, or may not, contain reactive functional groups.
  • the complexation between cyclodextnn and odorous molecules occurs rapidly the presence of water.
  • the extent of the complex formation also depends on the polanty of the absorbed molecules. In an aqueous solution, strongly hydrophihc molecules (those which are highly water-soluble) are only partially absorbed, if at all.
  • cyclodextnn does not complex effectively with some very low molecular weight organic amines and acids when they are present at low levels on wet fabncs.
  • the fabnc is being dried off, some low molecular weight organic amines and acids have more affinity and will complex with the cyclodextnns more readily.
  • the cavities within the cyclodextnn in the solution of the present invention should remain essentially unfilled (the cyclodextnn remains uncomplexed) while in solution, in order to allow the cyclodextnn to absorb various odor molecules when the solution is applied to a surface.
  • Non-den vatised (normal) beta-cyclodextnn can be present at a level up to its solubility limit of about 1.85% (about 1.85g m 100 grams of water) at room temperature.
  • Beta-cyclodextnn is not preferred in compositions which call for a level of cyclodextnn higher than its water solubility limit.
  • Non-de ⁇ vatised beta-cyclodextnn is generally not preferred when the composition contains surfactant since it affects the surface activity of most of the preferred surfactants that are compatible with the denvatised cyclodextnns.
  • the odor absorbing solution of the present invention is clear.
  • the term “clear” as defined herein means transparent or translucent, preferably transparent, as in “water clear,” when observed through a layer having a thickness of less than about 10 cm.
  • the cyclodextnns used in the present invention are highly water-soluble such as, alpha-cyclodextnn and/or denvatives thereof, gamma-cyclodextnn and/or denvatives thereof, denvatised beta-cyclodextnns, and/or mixtures thereof.
  • the denvatives of cyclodextnn consist mamly of molecules wherein some of the OH groups are converted to OR groups.
  • Cyclodextnn denvatives include, e.g., those with short chain alkyl groups such as methylated cyclodextnns, and ethylated cyclodextnns.
  • R is a methyl or an ethyl group; those with hydroxyalkyl substituted groups, such as hydroxypropyl cyclodextnns and/or hydroxyethyl cyclodextnns, wherein R is a -CH2-CH(OH)-CH3 or a "CH 2 CH -OH group, branched cyclodextnns such as maltose-bonded cyclodextnns; cationic cyclodextnns such as those containing 2-hydroxy-3- (d ⁇ mefhylam ⁇ no)propyl ether, wherein R is CH 2 -CH(OH)-CH 2 -N(CH3)2 which is cationic at low pH; quaternary ammonium, e.g., 2-hydroxy-3-(t ⁇ methylammon ⁇ o)propyl ether chloride groups, wherein R is CH2-CH(0H)-CH 2 -N + (CH3)3C1 " ; anionic cyclo
  • cyclodextnn succ ylates; amphotenc cyclodextnns such as carboxymefhyl/quatemary ammonium cyclodextnns; cyclodextnns wherein at least one glucopyranose unit has a 3-6-anhydro-cyclomalto structure, e.g., the mono-3-6- anhydrocyclodextnns, as disclosed in "Optimal Performances with Minimal Chemical Modification of Cyclodextnns", F. Diedaini-Pilard and B. Perly, The 7th International Cyclodextnn Symposium Abstracts, April 1994, p.
  • Highly water-soluble cyclodextnns are those having water solubility of at least about 10 g in 100 ml of water at room temperature, preferably at least about 20 g in 100 ml of water, more preferably at least about 25 g in 100 ml of water at room temperature.
  • the availability of solubihzed, uncomplexed cyclodextnns is essential for effective and efficient odor control performance.
  • Solubihzed, water-soluble cyclodextnn can exhibit more efficient odor control performance than non- water-soluble cyclodextnn when deposited onto surfaces, especially fabnc.
  • Examples of preferred water-soluble cyclodextnn denvatives suitable for use herein are hydroxypropyl alpha-cyclodextnn, methylated alpha-cyclodextnn, methylated beta-cyclodextnn, hydroxyethyl beta-cyclodextnn, and hydroxypropyl beta-cyclodextnn.
  • Hydroxyalkyl cyclodextnn denvatives preferably have a degree of substitution of from about 1 to about 14, more preferably from about 1.5 to about 7, wherein the total number of OR groups per cyclodextnn is defined as the degree of substitution.
  • Methylated cyclodextnn denvatives typically have a degree of substitution of from about 1 to about 18, preferably from about 3 to about 16.
  • a known methylated beta-cyclodextnn is heptak ⁇ s-2,6-d ⁇ -0-methyl- ⁇ -cyclodext ⁇ n, commonly known as DIMEB, in which each glucose unit has about 2 methyl groups with a degree of substitution of about 14
  • DIMEB methylated beta- cyclodextnn is a randomly methylated beta-cyclodextnn, commonly known as RAMEB, having different degrees of substitution, normally of about 12.6 RAMEB is more preferred than DIMEB, since DEV1EB affects the surface activity of the preferred surfactants more than RAMEB.
  • the preferred cyclodextnns are available, e.g., from Cerestar USA, Inc. and Wacker Chemicals (USA), Inc
  • cyclodextnns absorb odors more broadly by complex g with a wider range of odoriferous molecules having a wider range of molecular sizes.
  • the cyclodextnns is alpha-cyclodextnn and its denvatives thereof, gamma-cyclodextrm and its denvatives thereof, and or denvatised beta- cyclodextnn, more preferably a mixture of alpha-cyclodextnn, or an alpha-cyclodextnn denvative, and denvatised beta-cyclodextnn, even more preferably a mixture of denvatised alpha-cyclodextnn and denvatised beta-cyclodextnn, most preferably a mixture of hydroxypropyl alpha-cyclodextnn and hydroxypropyl beta-cyclodextnn, and or a mixture of methylated alpha- cyclo
  • the usage compositions of the present invention contain low levels of cyclodextnn so that a visible stam does not appear on the fabric at normal usage levels.
  • the solution used to treat the surface under usage conditions is virtually not discernible when dry.
  • Typical levels of cyclodextnn in usage compositions for usage conditions are from about 0.01% to about 5%, preferably from about 0 1% to about 4%, more preferably from about 0.5% to about 2% by weight of the composition.
  • Compositions with higher concentrations can leave unacceptable visible stams on fabncs as the solution evaporates off of the fabric. This is especially a problem on thm, colored, synthetic fabncs.
  • the fabnc be treated at a level of less than about 5 mg of cyclodextnn per gram of fabric, more preferably less than about 2 mg of cyclodextnn per gram of fabnc.
  • the presence of the surfactant can improve appearance by minimizing localized spotting.
  • Concentrated compositions can also be used in order to deliver a less expensive product.
  • a concentrated product i.e., when the level of cyclodextnn used is from about 3% to about 20%, more preferably from about 5% to about 10%, by weight of the concentrated composition, it is preferable to dilute the concentrated composition before treating fabncs in order to avoid staining.
  • the concentrated cyclodextnn composition is diluted with about 50% to about 6000%, more preferably with about 75% to about 2000%, most preferably with about 100% to about 1000% by weight of the concentrated composition of water.
  • the resulting diluted compositions have usage concentrations of cyclodextnn as discussed hereinbefore, e.g., of from about 0.1% to about 5%, by weight of the diluted composition.
  • Low molecular weight polyols with relatively high boiling points, as compared to water, such as ethylene glycol, propylene glycol and/or glycerol are preferred optional ingredients for improving odor control performance of the composition of the present invention when cyclodextnn is present.
  • ethylene glycol, propylene glycol and/or glycerol are preferred optional ingredients for improving odor control performance of the composition of the present invention when cyclodextnn is present.
  • the polyols ability to remain on the fabnc for a longer penod of time than water, as the fabric dries allows it to form ternary complexes with the cyclodextnn and some malodorous molecules.
  • the addition of the glycols is believed to fill up void space the cyclodextnn cavity that is unable to be filled by some malodor molecules of relatively smaller sizes.
  • the glycol used is glycenn. ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol or mixtures thereof, more preferably ethylene glycol and/or propylene glycol. Cyclodextnns prepared by processes that result in a level of such polyols are highly desirable, since they can be used without removal of the polyols.
  • Some polyols e.g., dipropylene glycol, are also useful to facilitate the solubihzation of some perfume ingredients m the composition of the present invention.
  • glycol is added to the composition of the present invention at a level of from about 0.01% to about 3%, by weight of the composition, preferably from about 0.05% to about 1%, more preferably from about 0.1% to about 0.5%, by weight of the composition.
  • the preferred weight ratio of low molecular weight polyol to cyclodextnn is from about 2:1,000 to about 20:100, more preferably from about 3:1,000 to about 15:100, even more preferably from about 5:1,000 to about 10: 100, and most preferably from about 1:100 to about 7:100.
  • the present invention can include metallic salts for added odor absorption and/or antimicrobial benefit for the cyclodextnn solution when cyclodextnn is present.
  • the metallic salts are selected from the group consisting of copper salts, zinc salts, and mixtures thereof.
  • Copper salts have some antimicrobial benefits. Specifically, cupnc abietate acts as a fungicide, copper acetate acts as a mildew inhibitor, cupnc chloride acts as a fungicide, copper lactate acts as a fungicide, and copper sulfate acts as a germicide. Copper salts also possess some malodor control abilities. See U. S. Pat. No. 3,172,817, Leupold, et al., which discloses deodonzmg compositions for treating disposable articles, compnsing at least slightly water- soluble salts of acylacetone, including copper salts and zinc salts, all of said patents are incorporated herein by reference. The preferred zinc salts possess malodor control abilities.
  • Zmc has been used most often for its ability to ameliorate malodor, e.g., in mouth wash products, as disclosed in U.S. Pat. Nos 4,325,939, issued Apr. 20, 1982 and 4,469.674. issued Sept. 4, 1983, to N. B. Shah, et al., all of which are incorporated herein by reference.
  • Highly-ionized and soluble zmc salts such as zinc chloride, provide the best source of z c ions Zmc borate functions as a fungistat and a mildew inhibitor, zmc caprylate functions as a fungicide, zmc chloride provides antiseptic and deodorant benefits, zmc ⁇ cmoleate functions as a fungicide, zmc sulfate heptahydrate functions as a fungicide and zmc undecylenate functions as a fungistat.
  • the metallic salts are water-soluble zmc salts, copper salts or mixtures thereof, and more preferably z c salts, especially ZnCl 2
  • These salts are preferably present in the present invention pnma ⁇ ly to absorb amme and sulfur-containing compounds that have molecular sizes too small to be effectively complexed with the cyclodextnn molecules.
  • Low molecular weight sulfur-containing matenals e.g., sulfide and mercaptans
  • are components of many types of malodors e.g , food odors (garlic, onion), body/perspiration odor, breath odor, etc.
  • Low molecular weight amines are also components of many malodors, e.g., food odors, body odors, unne, etc.
  • metallic salts When metallic salts are added to the composition of the present invention they are typically present at a level of from about 0.1% to about 10%, preferably from about 0.2% to about 8%, more preferably from about 0.3% to about 5% by weight of the usage composition.
  • zmc salts When zmc salts are used as the metallic salt, and a clear solution is desired, it is preferable that the pH of the solution is adjusted to less than about 7, more preferably less than about 6, most preferably, less than about 5, in order to keep the solution clear
  • Water-soluble alkali metal carbonate and/or bicarbonate salts such as sodium bicarbonate, potassium bicarbonate, potassium carbonate, cesium carbonate, sodium carbonate, and mixtures thereof can be added to the composition of the present invention in order to help to control certain acid-type odors.
  • Preferred salts are sodium carbonate monohydrate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, and mixtures thereof. When these salts are added to the composition of the present invention, they are typically present at a level of from about 0.1% to about 5%, preferably from about 0.2% to about 3%, more preferably from about
  • the composition should be essentially free of zmc and other incompatible metal ions, e.g., Ca, Fe, Ba, etc. which form water-msoluble salts.
  • Enzymes Enzymes can be used to control certain types of malodor, especially malodor from urine and other types of excretions, including regurgitated materials Proteases are especially desirable. The activity of commercial enzymes depends very much on the type and punty of the enzyme being considered. Enzymes that are water soluble proteases like pepsin, tnpsm, ficin, bromelm, papam, rennin, and mixtures thereof are particularly useful.
  • Enzymes are normally incorporated at levels sufficient to provide up to about 5 mg by weight, preferably from about 0.001 mg to about 3 mg, more preferably from about 0.002 mg to about 1 mg, of active enzyme per gram of the aqueous compositions.
  • the aqueous compositions herein can comprise from about 0.0001% to about 0.5%, preferably from about 0.001% to about 0.3%, more preferably from about 0 005% to about 0.2% by weight of a commercial enzyme preparation
  • Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0 0005 to 0.1 Anson units (AU) of activity per gram of aqueous composition.
  • Nonhmitmg examples of suitable, commercially available, water soluble proteases are pepsm, tnpsm, ficin, bromelm, papam, rennin, and mixtures thereof.
  • Papam can be isolated, e.g., from papaya latex, and is available commercially in the punfied form of up to, e.g., about 80% protein, or cruder, technical grade of much lower activity.
  • Other suitable examples of proteases are the subtihsins which are obtained from particular strains of B. subtihs and B. hcheniforms .
  • Another suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold by Novo Industnes A/S under the registered
  • PEG PEG derivatives of enzymes, wherein the PEG or alkoxy-PEG moieties are coupled to the protein molecule through, e.g., secondary amme linkages Suitable denvatization decreases lmmunogenicity, thus minimizes allergic reactions, while still maintaining some enzymatic activity
  • An example of protease-PEG's is PEG-subtihsm Carlsberg from B. lichenmformis coupled to methoxy-PEGs through secondary am e linkage, and is available from Sigma-Aldnch Corp., St. Louis, Missoun.
  • zeolites and/or activated carbon can also be used.
  • a preferred class of zeolites is charactenzed as "intermediate" silicate/alummate zeolites.
  • the intermediate zeolites are charactenzed by S ⁇ 0 2 Al ⁇ 2 molar ratios of less than about 10.
  • the molar ratio of S1O2 AIO2 ranges from about 2 to about 10.
  • the intermediate zeolites have an advantage over the "high" zeolites.
  • the intermediate zeolites have a higher affinity for amme-type odors, they are more weight efficient for odor absorption because they have a larger surface area, and they are more moisture tolerant and retain more of their odor absorbing capacity in water than the high zeolites.
  • a wide vanety of intermediate zeolites suitable for use herein are commercially available as Valfor CP301-68, Valfor 300-63, Valfor® CP300-35, and Valfor® CP300-56, available from PQ Corporation, and the CBV100® senes of zeolites from Conteka.
  • the carbon material suitable for use m the present invention is the matenal well known in commercial practice as an absorbent for organic molecules and or for air punfication purposes.
  • ® carbon is available from commercial sources under such trade names as; Calgon-Type CPG ;
  • Type PCB® Type SGL®, Type CAL®; and Type OL®. Mixtures Thereof Mixtures of the above matenals are desirable, especially when the mixture provides control over a broader range of odors.
  • the amount of dispersed phase m the clear or translucent product is a measure of the product stability. Generally a small amount of secondary phase(s) will remain dispersed in the clear product. However, when the amount of the secondary phase(s) becomes too high, particles of secondary phase(s) are likely to agglomerate or coalesce and separate from the primary phase resulting in mhomogeniety. The rate at which separation occurs is dependent on the density difference between the clear product and the dispersed phase, and the number of collisions between dispersed particles and this is dependent on the size and number of dispersed particles.
  • composition is loaded into a Beckman polyallomer centnfuge tube until the combined weight of the tube and the composition is 13.5 + or - 0.02g.
  • Six tubes with equal weights of different compositions are placed in rotor buckets and placed on the rotor The rotor is placed into the vacuum chamber The rotor is placed under vacuum and the compositions are spun at 40,000 rpm for 16 hrs at 25 °C. At the end of 16 hrs., the tubes are removed and examined for separation. When separation is detected, the length of the total composition in the tube is measured.
  • the length of each phase is measured The length of the longest phase is substracted from the entire length of the composition the tube and then the result is divided by the entire length of the composition and multiplied by 100 to compute the %phase volume of the phase separation. Formulas are considered stable if the %phase volume is at or below 5%.
  • Diquat softener The products formed by quatemization of reaction products of fatty acid with N, N, N',N', tetraak ⁇ s(hydroxyethyl)-l,6-d ⁇ ammohexane.
  • TMPD 2,2,4- tnmethyl pentane-l,3-d ⁇ ol.
  • Adogen 461 cocoalkyl tnmethyl quaternary ammonium chloride. TABLE 3. Monoalkyl quat used to reduce the level of vanous pnncipal solvents and to eliminate pnncipal solvent
  • Adogen 417 C16-18 unsaturated alkyl tnmethyl quaternary ammonium chloride.
  • EHDiol 2-ehtyl-l,3-hexanediol.
  • Rewopal ® C6 an ethoxylated cocomonoethanolamide sold by Witco Corporation 7
  • Wickenol 158 6 dioctyl adipate from Akzo, Inc.
  • TEA Diester Quat Methyl sulfate Quatemized condensation reaction of about 1.9 moles of canola fatty acid with one mole of tnethanolamme.

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Abstract

Clear/translucent formulations comprise polyquaternary ammonium actives with lower, or no, solvent levels except the solvent which is normally present in the polyquaternary raw material stocks by choosing highly efficient solvents within a specific Clog P range, employing higher levels of polyquaternary ammonium actives, and/or augmenting the bilayer with surfactants and/or polar oils. Compositions with lowered solvent levels have at or below about 5% by volume of secondary dispersed phases, preferably below about 3% by volume of secondary dispersed phases, and more preferably 1% by volume of secondary dispersed phases. The most preferred compositions are essentially free of secondary dispersed phases. High-speed centrifugation easily and quickly reveals the % volume of secondary phase(s).

Description

CLEAR OR TRANSLUCENT AQUEOUS POLYQUATERNARY AMMONIUM FABRIC SOFTENER COMPOSITIONS CONTAINING LOW SOLVENT
TECHNICAL FIELD
The present invention relates to specific clear or translucent fabric softener compositions It has been demonstrated extensively in the patent literature that clear formulations of mono- quaternary or polyquatemary ammonium fabric softener actives can be achieved using high levels of organic solvents However, formulations with high levels of organic solvents are costly, so it is desirable to formulate quaternary ammonium or polyquate ary ammonium fabnc softener actives with lower levels of organic solvent
BACKGROUND OF THE INVENTION
Much of the previous art related to concentrated clear compositions containing ester and/or amide linked fabnc softening actives and specific pnncipal solvents relates to the formulation of mono-quatemary ammonium fabnc softener actives and these are disclosed in U.
S. Pat. No. 5,759,990, issued Jun. 2, 1998 in the names of E. H. Wahl, H. B. Tordil, T. Tnnh, E.
R. Carr, R. O. Keys, and L. M. Meyer, for Concentrated Fabnc Softening Composition With
Good Freeze/Thaw Recovery and Highly Unsaturated Fabric Softener Compound Therefor, and in U S Pat. No. 5,747,443, issued May 5, 1998 in the names of Wahl, Tnnh, Gossehnk, Letton, and Sivik for Fabric Softening Compound/Composition, said patents being incorporated herein by reference. The fabric softener actives in said patents are preferably biodegradable ester-linked matenals, containing, long hydrophobic groups with unsaturated chains. Similar clear liquid fabnc softening compositions are descnbed in WO 97/03169, incorporated herein by reference, which descnbes the formulation of liquid fabnc softening compositions using said specific pnncipal solvents.
European Patent Application EP 0,803,498, Al, Robert O. Keys and Floyd E. Fnedh, filed Apnl 25, 1997 teaches that polyquatemary ammonium actives can be formulated mto clear compositions. This application exemplifies clear compositions of polyquatemary actives at high pnncipal solvent levels, typically 15% or more. It is economically desirable to formulate compositions with lower solvent levels, but formulating stable, isotropic, smgle-phase products at solvent levels at or below about 10%, particularly when using less preferred pnncipal solvent systems is difficult.
SUMMARY OF THE INVENTION This application discloses surpnsmg approaches used to create clear/translucent aqueous formulations compnsmg polyquatemary ammonium active m continuous bilayer with lower solvent levels and very surpnsingly, even some formulations with no solvent added except the solvent which is normally present m the polyquatemary ammonium active raw matenal stocks. Approaches to lowering solvent levels including choosing highly efficient principal solvents wi hm a specific Clog P range, employing higher levels of polyquatemary, and/or augmenting the bilayer with surfactants and or polar oils. Compositions with lowered solvent levels often contain a certain percentage of phase(s) other than the desired isotropic phase. Often, but not necessanly, these secondary phases are liquid crystalline, because, often, but not necessarily, the desirable isotropic phase shares a phase boundary with the liquid crystalline phase. The % volume of the secondary phase(s) present is an indicator of the degree of product stability. The smaller the % volume of secondary phase(s) the more likely it is that these secondary phases will remain dispersed within the desirable isotropic phase When the % volume of the dispersed phase becomes too large, compositions tend to separate into layers, and thus stability and homogeneous product performance are lost. When the secondary phase separates, the line of demarcation between the two phases is usually apparent, because the specific density of the phases is often different. Also, the secondary phase is often composed of liquid crystal which can be identified by its birefhngent optical properties as shown in The Aqueous Phase Chemistry of, Robert Laughlm Preferred compositions have at or below about 5% by volume of secondary dispersed phases, more preferred compositions have below about 3% by volume of secondary dispersed phases, even more preferred compositions have below about 1% by volume of secondary dispersed phases, and the most preferred compositions are essentially free of secondary dispersed phases. High-speed ultra-centnfugation is used to determine the % volume of secondary phase(s).
The clear, or translucent aqueous liquid fabric softener compositions herein compnse: A typically, a lower limit of at least about 1%, preferably at least about 5%, more preferably at least about 15%, and most preferably at least about 19% and typically an upper limit of equal to or below about 80%, preferably below about 75%, more preferably below about 70%, and most preferably below about 65%, by weight of the composition, of polyquatemary ammonium fabnc softener active, relatively biodegradable fabnc softener actives being preferred, as disclosed hereinafter. The phase transition temperature of the softener active or mixture of actives, containing less than 5% organic solvent or water, is preferably less than 50°C, more preferably less than about 35°C, even more preferably less than about 20°C, and yet even more preferably less than about 10°C, or has no significant endothermic phase transition in the region - 50°C to 100°C, as measured by differential scanning calonmetry as disclosed hereinafter.
B. The composition also compnses stabilizer for the composition selected from the group of organic solvents, bilayer modifiers, and mixtures thereof: (1) an effective level of organic solvent with the organic solvent being preferably chosen from the group of pnncipal solvents or mixtures of pnncipal solvents especially when solvent is employed in the absence of a bilayer modifier and with the pnncipal solvent preferably having a ClogP of from about -2.0 to about 2.6 , more preferably from about - 1.7 to about 1.6, and even more preferably from about -1.0 to about 1.0. as defined hereinafter, typically used at levels where the lower limit is set at or above about 0.25%, preferably at or above 0.5%, more preferably at or above about 1% and even more preferably at or above 1.5% by weight of the composition and the upper limit is set at or below about 13.5%, preferably at or below about 10%, more preferably at or below about 7.5%, and even more preferably at or below about 5% by weight of the composition.
(2) an effective level of bilayer modifier having lower limits typically set at levels of at or above about 0.25%, preferably at or above about 0.5%, more preferably at or above about 1%, even more preferably at or above about 2.5% by weight of the composition and with higher limits typically set at levels at or below about 20%, preferably at or below about 15%, more preferably at or below about 12%, even more preferably, at or below about 10% and still more preferably at or below about 8% and most preferably at or below about 7.5% by weight of the composition.
(3) mixtures of organic solvent and bilayer modifier; and C. the balance water.
The clear, or translucent liquid fabnc softener compositions can optionally also contain:
(a) optionally, but preferably, from 0% to about 15%, more preferably from about 0.1% to about 8%, and even more preferably from about 0.2% to about 5%, of perfume;
(b) optionally, additional fabnc softener actives and/or cationic charge boosters;
(c) other optional ingredients such as bnghteners, chemical stabilizers, soil release agents, bactencides, chelatmg agents, sihcones, color care agents; fabnc abrasion reducing polymer; malodor control agents and/or; (d) mixtures thereof.
Preferably, the compositions herein are aqueous, translucent or clear, preferably clear, compositions containing from about 10%, preferably from about 20%, more preferably from about 30%, and even more preferably from about 40%, up to about 95%, preferably up to about 80%, more preferably up to about 70%, and most preferably up to about 60%, by weight of the composition, of water. As discussed before, clear, or translucent liquid compositions compnsing polyquatemary ammonium fabnc softener actives are preferably prepared such that the compositions have good stability as measured by the presence of 5% or less dispersed phase by volume after centnfugmg. Preferably the compositions herein contain less than about 5% of dispersed phase volume, more preferably less than about 3% of dispersed phase volume and even more preferably less than about 1% dispersed phase volume, and most preferably, are essentially free of dispersed phase volume after high speed centπfugation for 16 hours. The pH of the compositions, especially those containing the preferred softener actives comprising an ester linkage, should be from about 1 to about 5, preferably from about 2 to about 4. and more preferably from about 2.7 to about 3.5.
DETAILED DESCRIPTION OF THE INVENTION A POLYQUATERNARY AMMONIUM FABRIC SOFTENER ACTIVES
Typical levels of incorporation of the polyquatemary ammonium fabnc softening compound (active) in the softening composition are of from about 1% to about 80% by weight, preferably from about 5% to about 75%, more preferably from about 15% to about 70%, and even more preferably from about 19% to about 65%, by weight of the composition, and preferably is biodegradable as disclosed hereinafter.
When formulating clear products it is advantageous to raise the level of the polyquatemary ammonium active, as this aids in achieving a clear product with lower solvent levels. As has been previously disclosed in U. S. Pat. No. 5,759,990, issued Jun. 2, 1998 in the names of E. H. Wahl, H. B. Tordil, T. Tnnh, E. R. Carr, R. O. Keys, and L. M. Meyer, for Concentrated Fabnc Softening Composition with Good Freeze/Thaw Recovery and Highly Unsaturated Fabnc Softener Compound Therefor, and m U. S. Pat. No. 5,747,443, issued May 5, 1998 in the names of Wahl, Tnnh, Gosselmk, Letton, and Sivik for Fabnc Softening Compound/Composition, both patents being incorporated by reference, it has been found that softener actives with alkyl chains that are unsaturated and/or branched are particularly well suited for use m clear or translucent aqueous fabnc softener compositions. An indicator of the suitability of softener actives for use in the compositions of this invention is the phase transition temperature. Preferably, the phase transition temperature of the softener active or mixture of actives, containing less than about 5% organic solvent or water, is less than about 50°C, more preferably less than about 35°C, even more preferably less than about 20°C, and yet even more preferably less than about 10°C, or has no significant endothermic phase transition in the region from about -50°C to about 100°C.
The phase transition temperature can be measured with a Mettler TA 3000 differential scanning calonmeter with Mettler TC 10A Processor.
Suitable polycatiomc softener compounds can be found in the art including: European Patent Application EP 0,803,498, Al, Robert O. Keys and Floyd E. Fnedh, filed Apnl 25, 1997;
Bntish Pat. 808,265, issued Jan. 28, 1956 to Arnold Hoffman & Co., Incorporated; Bntish Pat. 1,161,552, Koebner and Potts, issued Aug. 13, 1969; DE 4,203,489 Al, Henkel, published Aug. 12, 1993; EP 0,221,855, Topfl, Hemz, and Jorg, issued Nov. 3, 1986; EP 0,503,155, Rewo, issued Dec. 20, 1991; EP 0,507.003, Rewo, issued Dec. 20, 1991
EPA 0,803,498, published October 29, 1997:
French Pat. 2.523,606, Mane-Helene Fraikm, Alan Dillarstone, and Marc Couterau, filed Mar.
22, 1983; Japanese Pat. 84-273918, Terumi Kawai and Hiroshi Kitamura, 1986;
Japanese Pat. 2-011,545, issued to Kao Corp., Jan. 16, 1990;
U.S. Pat. 3,079,436, Hwa, issued Feb. 26, 1963;
U.S. Pat. 4,418,054, Green et al, issued Nov. 29, 1983;
U.S. Pat. 4,721,512, Topfl, Abel, and Binz, issued Jan. 26, 1988; U.S. Pat. 4,728,337, Abel, Topfl, and Riehen, issued Mar. 1, 1988;
U.S. Pat. 4,906.413, Topfl and Bmz, issued Mar. 6, 1990.
U.S. Pat. 5.194,667, Oxennder et al., issued Mar. 16, 1993;
U.S. Pat. 5,235,082, Hill and Snow, issued Aug. 10. 1993;
U.S. Pat. 5,670,472, Keys, issued Sep. 23, 1997; Weirong Miao, Wei Hou, Lie Chen, and Zongshi Li, Studies on Multifunctional Finishing
Agents, Riyong Huaxue Gonye, No. 2, pp. 8-10, 1992;
Yokagaku, Vol 41, No. 4 (1992); and
Disinfection, Sterilization, and Preservation, 4th Edition, published 1991 by Lea & Febiger,
Chapter 13, pp. 226-30. All of these references are incorporated herein, in their entirety, by reference.
The fabnc softening active portion of the composition can also compnse other cationic, nonio c, and/or amphotenc fabric softening compounds as disclosed hereinafter.
B. STABILIZING SYSTEM
The stabilizing systems herein compnses solvent and or bilayer modifier as descnbed hereinafter.
(1) ORGANIC/PRINCIPAL SOLVENT
In compositions employing the bilayer modifier as part of the stabilization system, a wide range of organic solvents are effective including a broad range of solvents that have been charactenzed heretofore as "pnncipal solvents" that fall within the broadest Clog P limits used as part of the definition of such pnncipal solvents. However, in compositions without bilayer modifiers it is preferred to use pnncipal solvents within the more preferred Clog P ranges as defined herein to reduce solvent level while maintaining stability. Modifications of the ClogP ranges can be achieved by adding electrolyte and/or phase stabilizers as taught in copending U.S.S.N. 09/309,128, filed May 10, 1999 by Frankenbach, et al. However, when polyquatemary ammonium fabnc softening actives are used, inorganic salts are preferably kept at a low level, e.g., less than about 10%. more preferably less than about 5 %, and even more preferably less than about 2%, by weight of the composition.
Compositions based on fabric softener actives containing at least some components with multiple hydrophobic chains often compnse a hpid bilayer Not to be bound by theory, but a certain level and packing geometry of amphiphihc mateπal(s) are necessary to construct a bilayer of appropnate fluidity and curvature to achieve clear or translucent compositions. Solvents, especially pnncipal solvent, and most especially pnncipal solvents in more preferred Clog P ranges, are effective amphiphiles and fill m bilayer space when there is not enough fabnc softener active to fill this space. This is believed to be the basis for the surpnsmg result that solvent levels required are actually less as the polyquatemary ammonium level is raised. This result is illustrated in Table 1, hereinafter, by companng examples 1, 2, and 5 as well as companng example 3 and 7.
The organic solvent and/or principal solvent and/or mixtures thereof are used at effective levels with the lower limits typically set at or above about 0.25%, preferably at or above about 0.5%, more preferably at or above about 1%, and most preferably at or above about 1.5% by weight of the composition and with higher limits typically set at levels at or below about 13.5%, preferably at or below about 10%, more preferably at or below about 7.5%, and even more preferably, at or below about 5% by weight of the composition.
An advantage of the bilayer modifiers disclosed herein is that lower levels of principal solvents and/or a wider range of organic and/or pnncipal solvents can be used to provide clanty.
E.g., without bilayer modifier, the ClogP of the pnncipal solvent system as disclosed hereinafter would typically be limited to a range of from about 0.15 to about 0.64 as disclosed m said '443 patent. It is known that higher ClogP compounds, up to about 1 can be used when combined with other solvents as disclosed m copending provisional application Senal No. 60/047,058, filed May 19, 1997 and re-filed PCT US98/10167 on May 18, 1998, in the names of H. B. Tordil, E. H.
Wahl, T. Tnnh, M. Okamoto, and D. L. Duval, or with noniomc surfactants, and especially with the phase stabilizers disclosed herein as previously disclosed m Docket No. 7039P, filed March
2, 1998, Provisional Application S.N. 60/076,564, and re-filed as, the inventors being D.L.
DuVal, G.M. Frankenbach, E.H. Wahl, T. Tnnh, H.J.M. Demeyere, J.H. Shaw and M. Nogami. Title: Concentrated, Stable, Translucent or Clear Fabnc Softening Compositions, both of said applications being incorporated herein by reference. With the bilayer modifier present, the level of pnncipal solvent can be less and/or the ClogP range that is usable is broadened to include from about -2.0 to about 2.6, more preferably from about -1.7 to about 1.6, and even more preferably from about -1.0 to about 1.0. With the bilayer modifier present, levels of pnncipal solvent that are substantially less than about 10% by weight of the composition can be used, which is preferred for odor, safety and economy reasons. The bilayer modifier as defined hereinafter, in combination with a very low level of pnncipal solvent is sufficient to provide good clarity and/or stability of the composition. In prefeπed compositions, the level of pnncipal solvent is insufficient to provide the required degree of clanty and/or stability and the addition of the bilayer modifier provides the desired clanty/ stability. Said bilayer modifier can be used to either make a composition translucent or clear, or can be used to increase the temperature range at which the composition is translucent or clear.
Thus one can use the principal solvent, at the previously indicated levels, in a method in which the said principal solvent is added to a composition that is not translucent, or clear, or which has a temperature where phase instability occurs that is too high, to make the composition translucent or clear, or, when the composition is clear, e.g., at ambient temperature, or down to a specific temperature, to reduce the temperature at which phase instability occurs, preferably by at least about 5°C, more preferably by at least about 10°C. The pnncipal solvent is efficient in that it provides the maximum advantage for a given weight of solvent. It is understood that "solvent", as used herein, refers to the effect of the principal solvent and not to its physical form at a given temperature, since some of the pnncipal solvents are solids at ambient temperature.
Pnncipal solvents that can be present are selected to minimize solvent odor impact in the composition and to provide a low viscosity to the final composition. For example, isopropyl alcohol is flammable and has a strong odor. n-Propyl alcohol is more effective, but also has a distinct odor. Several butyl alcohols also have odors but can be used for effective clarity/stability, especially when used as part of a principal solvent system to minimize their odor. The alcohols are also selected for optimum low temperature stability, that is they are able to form compositions that are liquid with acceptable low viscosities and translucent, preferably clear, down to about 50°F (about 10°C), more preferably down to about 40°F (about 4.4°C) and are able to recover after storage down to about 20°F (about 6.7°C)
Other suitable solvents can be selected based upon their octanol/water partition coefficient (P). Octanol/water partition coefficient of a solvent is the ratio between its equihbnum concentration in octanol and in water. The partition coefficients of the solvent ingredients of this invention are conveniently given in the form of their loganthm to the base 10, logP.
The logP of many ingredients has been reported; for example, the Pomona92 database, available from Daylight Chemical Information Systems, Inc. (Daylight CIS), Irvine, California, contains many, along with citations to the onginal literature. However, the logP values are most conveniently calculated by the "CLOGP" program, also available from Daylight CIS. This program also lists expeπmental logP values when they are available in the Pomona92 database. The "calculated logP" (ClogP) is determined by the fragment approach of Hansch and Leo (cf, A. Leo, in Comprehensive Medicinal Chemistry, Vol. 4, C Hansch, P. G. Sammens, J. B. Taylor and C. A. Ramsden, Eds., p. 295, Pergamon Press, 1990, incorporated herein by reference). The fragment approach is based on the chemical structure of each ingredient, and takes into account the numbers and types of atoms, the atom connectivity, and chemical bonding. The ClogP values, which are the most reliable and widely used estimates for this physicochemical property, are preferably used instead of the expenmental logP values m the selection of the pnncipal solvent ingredients which are useful m the present invention. Other methods that can be used to compute ClogP include, e.g., Cπppen's fragmentation method as disclosed m J. Chem. Inf. Comput. Sci., 27, 21 (1987), Viswanadhan's fragmentation method as disclose m J. Chem. Inf. Comput. Sci., 29, 163 (1989); and Broto's method as disclosed in Eur J Med. Chem. - Chim. Theor., 19, 71 (1984)
The pnncipal solvents herein are selected from those having a ClogP of from -2.0 to 2.6, preferably from -1.7 to 1.6, and more preferably from -1.0 to 1.0 ,
The most preferred solvents can be identified by the appearance of the diluted fabnc treatment compositions. These diluted compositions compnse vesicular dispersions of fabnc softener which contain on average more uni-lamellar vesicles than conventional fabnc softener compositions, which contain predominantly multilamellar vesicles. The larger the proportion of uni-lamellar vs. multilamellar vesicles, the better the compositions seem to perform. These compositions provide surpnsmgly good fabnc softening as compared to similar compositions prepared in the conventional way with the same fabnc softener active.
Operable solvents have been disclosed, listed under vanous listings, e.g., aliphatic and/or alicychc diols with a given number of carbon atoms; monols; denvatives of glycenne; alkoxylates of diols; and mixtures of all of the above can be found in said U.S. Pats. Nos. 5,759,990 and 5,747,443 and PCT application WO 97/03169 published on 30 January 1997, said patents and application being incorporated herein by reference, the most pertinent disclosure appeanng at pages 24-82 and 94-108 (methods of preparation) of the said WO 97/03169 specification and in columns 11-54 and 66-78 (methods of preparation) of the '443 patent. The '443 and PCT disclosures contain reference numbers to the Chemical Abstracts Service Registry numbers (CAS No.) for those compounds that have such a number and the other compounds have a method descnbed, that can be used to prepare the compounds. Some inoperable solvents listed in the '443 disclosure can be used m mixtures with operable solvents and/or with the high electrolyte levels and/or phase stabilizers, to make concentrated fabnc softener compositions that meet the stability/clanty requirements set forth herein.
Many diol solvents that have the same chemical formula can exist as many stereoisomers and/or optical isomers. Each isomer is normally assigned with a different CAS No. For examples, different isomers of 4-methyl-2,3-hexanedιol are assigned to at least the following CAS Nos- 146452-51 -9, 146452-50-8. 146452-49-5, 146452-48-4; 123807-34-1; 123807-33-0:
123807-32-9: and 123807-31-8.
In the '443 and PCT specifications, each chemical formula is listed with only one CAS
No This disclosure is only for exemplification and is sufficient to allow the practice of the invention. The disclosure is not limiting Therefore, it is understood that other isomers with other CAS Nos, and their mixtures, are also included. By the same token, when a CAS No. represents a molecule which contains some particular isotopes, e.g., deuterium, tntium, carbon-
13, etc., it is understood that matenals which contain naturally distnbuted isotopes are also included, and vice versa. There is a clear similarity between the acceptability (formulatabihty) of a saturated diol and its unsaturated homologs, or analogs, having higher molecular weights. The unsaturated homologs/analogs have the same formulatabihty as the parent saturated solvent with the condition that the unsaturated solvents have one additional methylene (viz., CH2) group for each double bond in the chemical formula. In other words, there is an apparent "addition rule" m that for each good saturated solvent of this invention, which is suitable for the formulation of clear, concentrated fabnc softener compositions, there are suitable unsaturated solvents where one, or more, CH2 groups are added while, for each CH2 group added, two hydrogen atoms are removed from adjacent carbon atoms in the molecule to form one carbon-carbon double bond, thus holding the number of hydrogen atoms in the molecule constant with respect to the chemical formula of the "parent" saturated solvent. This is due to a surpnsmg fact that adding a -CH2- group to a solvent chemical formula has an effect of increasing its ClogP value by about 0.53, while removing two adjacent hydrogen atoms to form a double bond has an effect of decreasing its ClogP value by about a similar amount, viz., about 0.48, thus about compensating for the -CH2- addition. Therefore one goes from a preferred saturated solvent to the preferred higher molecular weight unsaturated analogs homologs containing at least one more carbon atom by inserting one double bond for each additional CH2 group, and thus the total number of hydrogen atoms is kept the same as in the parent saturated solvent, as long as the ClogP value of the new solvent remains within the effective range. The following are some illustrative examples:
It is possible to substitute for part of the pnncipal solvent mixture a secondary solvent, or a mixture of secondary solvents, which by themselves are not operable as a pnncipal solvent of this invention, as long as an effective amount of the operable pnncipal solvents of this invention is still present in the liquid concentrated, clear fabnc softener composition. An effective amount of the pnncipal solvents of this invention is at least greater than about 1%, preferably more than about 3%, more preferably more than about 5% of the composition, when at least about 15% of the softener active is also present. Pnncipal solvents preferred for improved clarity at 50 °F are 2-ethyl-l,3-hexanedιol, 1,2- hexanediol, 1,2-pentanedιol; hexylene glycol, 1,2-butanedιol, 1.4-cyclohexanedιol; pinacol; 1.5- hexanediol. 1,6-hexanedιol, and/or 2,4-dιmethyl-2,4-pentanedιol. (2) BILAYER MODIFIERS Bilayer modifiers are compounds that allow the formation of stable formulations at lower and substantially reduced solvent levels even to the point of, surpnsmgly, eliminating solvent in some compositions. Bilayer modifiers are chose form the group of 1) mono-alkyl cationic amine compounds, 2) polar and non-polar hydrophobic oils, 3) noniomc surfactants, and 4) mixtures thereof. Fabric softening actives, especially those actives or compositions compnsing multiple hydrophobes tend to form bilayers. Not to be bound by theory but, when these bilayers and the water between the bilayers are sufficiently flexible, the composition can become a smgle-phase isotropic system compnsing a bicontinuous bilayer or sponge phase.
Not to be bound by theory but, there are many ways to improve flexibility such that smgle-phase isotropic bicontinuous systems with improved stability are achieved. Using fabnc softening actives with low phase transition temperatures enhances flexibility of the bilayer since the actives are fluid. The phase transition temperature can be lowered by several means, for instance by incorporating branching and/or unsaturation in the hydrophobe of fabnc softener actives and employing mixtures of fabric softener actives. Using pnncipal solvents, particularly those within the most preferred Clog P ranges enhances the flexibility of both the water and the bilayer because these pnncipal solvents, especially in the more preferred ranges, have the ability to migrate between the water where they can break up the water hydrogen bond structure and the bilayer interface where they can promote net zero curvature at the bilayer interface. Not to be bound by theory but, net zero curvature is more readily achieved when the head group of an amphiphile (or group of amphiphiles) and the tail moiety of a amphiphile (or group of amphiphiles ) occupy equal or nearly equal volume areas. When the head group and tail moiety area volumes are nearly equal, there is no dnving force to cause the surfactant interface to curve m either direction and then the surfactant interface becomes bicontinuous (Surfactants and
Interfacial Phenomena, 2nd , M. J. Rosen). Often cosurfactants are used to make oil in water bicontinuous micro-emulsions (Surfactants and Interfacial Phenomena, 2" , M. J. Rosen). A similar pnnciple operates with fabnc softener bilayers. Diquats, by their very nature have large head groups because the two charged amine moieties are both very water miscible and therefore, it is helpful to have a pnncipal solvent that can migrate to the interface acting to 'fill m' for the tail volume, to achieve zero curvature necessary to drive the system into the isotropic bicontinuous phase. Bilayer modifiers can also act as 'fillers' that together with the fabnc softener active push the system into a state of zero curvature necessary to dnve the system into the isotropic bicontinuous phase. With the appropriate bilayer modifier, the pnncipal solvent or organic solvent can be substantially reduced even to the point, m some cases, of surpnsmgly eliminating the need to add solvent that is not a part of the polyquatemary, preferably diquaternary, ammonium fabnc softening active raw material because the solvent is only necessary to break the water structure and no longer necessary to act as a filler at the fabnc softener bilayer surface. Unsaturation and/or branching in the components improves flexibility, thus facilitating the bending of the surface of the bilayer, when necessary.
Bilayer modifiers are highly desired optional components of clear compositions with low solvent or zero added solvent. Preferably these compounds are amphiphihc with a water miscible head group attached to a hydrophobic moiety. When bilayer modifiers are added they are incorporated at effective levels having lower limits typically set at levels of at or above about 0.25%, preferably at or above about 0.5%, more preferably at or above about 1%, even more preferably at or above about 2.5% by weight of the composition and with higher limits typically set at levels at or below about 20%, preferably at or below about 15%, more preferably at or below about 12%, even more preferably, at or below about 10% and still more preferably at or below about 8% and most preferably at or below about 7.5% by weight of the composition.
Suitable bilayer modifiers include: (1) Mono- Alkyl Cationic Amine Compounds
One of the more preferred classes of bilayer modifiers includes mono-alkyl cationic amine compounds and especially the preferred mono-alkyl quaternary ammonium compounds.
Preferably, the phase transition temperature of the mono-alkyl cationic amme, or the mixture of mono-alkyl cationic amines, containing less than about 5% organic solvent or water, is less than about 50°C, more preferably less than about 35°C, even more preferably less than about 20°C, and yet even more preferably less than about 10°C, or has no significant endothermic phase transition in the region from about -50°C to about 100°C. These generally include mono-alkyl cationic am e compounds having hydrophobes denved from saturated and/or unsaturated pnmary, secondary, and/or branched hydrocarbons, or mixtures of such amines having a broad distnbution of hydrophobe lengths to lower phase transition temperatures. The phase transition temperature can be measured with a Mettler TA 3000 differential scanning calonmeter with Mettler TC 10A Processor.
Mono-alkyl cationic amme compounds useful in the present invention are, preferably, cationic amme salts of the general formula:
[R4N+(R5)3] A- wherem: R4 is Cg-C22 alkyl or alkenyl group, preferably CI Q-CI g alkyl or alkenyl group, or mixtures of these groups; each R5 is hydrogen or Ci -Cg alkyl or substituted alkyl group (e.g., hydroxy alkyl or an alkyl group with a carboxylate moiety, or an alkyl group with a sulfonate or sulfate moiety attached), preferably C1 -C3 alkyl group, e.g., methyl (most preferred), ethyl, propyl, and the like, benzyl group, polyethoxylated chain with from about 2 to about 50 oxyethylene units, preferably from about 2.5 to about 20 oxyethylene units, more preferably from about 3 to about 10 oxyethylene units, and/or mixtures thereof; and A" is fabric softener compatible countenon. When the mono- alkyl cationic amme denves its cationic charge from protonation (e.g. one or more of each R^ is a hydrogen) these compounds can be added to the composition as either the protonated or free amme with the assumption that the free amme will become cationic at the preferred low pH's for these compositions.
An especially preferred example, of mono-alkyl cationic amme compound particularly for use as a bilayer modifier, is a cocoalkyl tnmethylammomum chloride available from Witco under the trade name Adogen 461. Other examples for mono-alkyl cationic amme compounds are monolauryl tnmethyl ammonium chloride and monotallow tnmethyl ammonium chlonde available from Witco under the trade name Vansoft® 471 and monooleyl tnmethyl ammonium chloride available from Witco under the tradename Vansoft® 417. Amphotencs such as
Armeen® Z from Akzo Nobel can also be used.
The R4 group can also be attached to the cationic nitrogen atom through a group containing one, or more, ester, amide, ether, amme. etc., linking groups. Such linking groups are preferably within from about one to about three carbon atoms of the nitrogen atom.
Mono-alkyl cationic amme compounds also include Cg-C22 alkyl chohne esters. The preferred compounds of this type have the formula:
[R1X-YN+(R)3 ] A- wherein R! is Cg-C22 alkyl or alkenyl group, preferably Ci Q-Ci g alkyl or alkenyl group, or mixtures of these groups; X is a linking group containing heteroatoms (e.g. oxygen, nitrogen, sulfur) with some nonhmititng linking groups including ethers, esters, and amides with esters being a preferred linking group; Y is a hydrocarbon based linking group containing about 0 to about 4 carbons. R is hydrogen or Ci -Cg alkyl or substituted alkyl group (e.g., hydroxy alkyl or an alkyl group with a carboxylate moiety, or an alkyl group with a sulfonate or sulfate moiety attached), preferably C1-C3 alkyl group, e.g., methyl (most preferred), ethyl, propyl, and the like, benzyl group, polyethoxylated chain with from about 2 to about 50 oxyethylene units, preferably from about 2.5 to about 20 oxyethylene units, more preferably from about 3 to about 10 oxyethylene units, and/or mixtures thereof; and A" is fabnc softener compatible countenon for example, but not limited to Cl" or methyl sulfate. Highly preferred compounds include C12-C14 coco chohne ester and Ci g-Ci tallow chohne ester
Suitable biodegradable smgle-long-cham alkyl compounds containing an ester linkage in the long chains are descnbed in U.S Pat. No 4.840,738, Hardy and Walley, issued June 20, 1989. said patent being incorporated herein by reference
Suitable mono-long chain materials correspond to the preferred biodegradable softener actives disclosed above, where only one R group is present the molecule. The R group or YR* group, is replaced normally by an R group.
Mono-alkyl quaternary compounds are also useful as softness performance boosters, charge booster, and they scavenge anionic surfactant in the rinse. These quaternary compounds having only a single long alkyl chain, can protect the cationic softener from interacting with anionic surfactants and or detergent builders that are earned over into the nnse from the wash solution. It is highly desirable to have sufficient single long chain quaternary compound, or cationic polymer to tie up the anionic surfactant. This provides improved softness and wnnkle control.
When the mono-long chain alkyl cationic amme compound is present, to boost softness performance, its levels should also be consistent with, and effective for, achieving a clear, stable formulation. (2) Polar and Non-Polar Hydrophobic Oils Polar hydrophobic oils are suitable as bilayer modifiers. An especially preferred, class of polar oils includes substituted, e.g., estenfied, and/or non-substituted carboxyhc acids, especially dicarboxyhc acids. Nonhmitmg examples from this class include dioctyl adipate available from Alzo Inc. under the trade name Wickenol® 158, dioctyl succmate available from Alzo Inc. under the trade name Wickenol® 159, and oleyl oleate available from Alzo Inc. under the trade name Dermol® OLO. Other useful polar oils can be selected from emollients such as fatty esters, e.g. methyl oleates, Wickenols®, denvatives of mynstic acid such as isopropyl myπstate, and tnglycendes such as canola oil; free fatty acids such as those denved from canola oils, fatty alcohols such as oleyl alcohol, bulky esters such as benzyl benzoate and benzyl sahcylate, diethyl or dibutyl phthalate; bulky alcohols or diols; and perfume oils particularly low- odor perfume oils such as Imalool; mono or poly sorbitan esters; and/or mixtures thereof. Non- polar hydrophobic oils can be selected from petroleum denved oils such as hexane, decane, pentadecane, dodecane, isopropyl citrate and perfume bulky oils such as hmonene, and/or mixtures thereof. In particular, the free fatty acids such as partially hardened canola oil can provide increased softness benefits. (3) Noniomc surfactants Noniomc surfactants are also useful as bilayer modifiers and preferred bilayer modifiers within this group, are noniomc surfactants containing amine or amide moieties, with ethoxylated amides being especially preferred. Noniomc surfactants denved from saturated and/or unsaturated pnmary, secondary, and or branched, amme, amide, amme-oxide, fatty alcohol, fatty acid, alkyl phenol, and or alkyl aryl carboxyhc acid compounds, each preferably having from about 6 to about 22. more preferably from about 8 to about 18, carbon atoms a hydrophobic chain, more preferably an alkyl or alkylene chain, wherein at least one active hydrogen of said compounds is ethoxylated with < 50, preferably < 30, more preferably from about 5 to about 15, and even more preferably from about 6 to about 12, ethylene oxide moieties to provide an HLB of from about 8 to about 20, preferably from about 10 to about 18, and more preferably from about 1 1 to about 15 are useful as bilayer modifiers..
Noniomc surfactants suitable as bilayer modifiers can be selected from the set of nonhmitmg classes below: (a)- Alkyl amide alkoxylated noniomc surfactants Suitable surfactants have the formula:
R - C(O) - N(R4)n - [(R'0)x(R20)yR3]m wherein R is C7-2] linear alkyl, C7. ι branched alkyl, C7-21 linear alkenyl, C7-21 branched alkenyl, and or mixtures thereof. Preferably R is C8-i8 linear alkyl or alkenyl.
R1 is -CH2-CH2- , R2 is C3-C4 linear alkyl, C3-C4 branched alkyl, and/or mixtures thereof; preferably R2 is -CH(CH3)-CH2-. Surfactants which compnse a mixture of R1 and R2 units preferably compnse from about 4 to about 12 -CH2-CH2- units in combination with from about 1 to about 4 -CH(CH3)-CH2- units The units can be alternating or grouped together in any combination suitable to the formulator. Preferably the ratio of R1 units to R2 units is from about 4 : 1 to about 8 : 1 Preferably an R2 unit (i.e. -C(CH3)H-CH2-) is attached to the nitrogen atom followed by the balance of the chain compnsing from about 4 to 8 -CH2-CH2- units.
R3 is hydrogen, C1-C4 linear alkyl, C3-C4 branched alkyl, and/or mixtures thereof; preferably hydrogen or methyl, more preferably hydrogen.
R4 is hydrogen, C,-C4 linear alkyl, C3-C4 branched alkyl, and/or mixtures thereof; preferably hydrogen. When the index m is equal to 2 the index n must be equal to 0 and the R4 unit is absent.
The index m is 1 or 2, the index n is 0 or 1, provided that m + n equals 2; preferably m is equal to 1 and n is equal to 1, resulting m one - [(R'θ)x(R20)yR3] unit and R4 being present on the nitrogen. The index x is from 0 to about 50, preferably from about 3 to about 25, more preferably from about 3 to about 10. The index y is from 0 to about 10, preferably 0, however when the index y is not equal to 0, y is from 1 to about 4. Preferably all the alkyleneoxy units are ethyleneoxy units. Examples of suitable ethoxylated alkyl amide surfactants are Rewopal® C6 from Witco, Amidox® C5 from Stepan, and Ethomid® 0 / 17 and Ethomid® HT / 60 from Akzo. (b)- Alkyl or alkyl-aryl noniomc alkoxylated surfactants
Suitable alkyl alkoxylated noniomc surfactants with amme functionality are generally denved from saturated or unsaturated, pnmary, secondary, and branched fatty alcohols, fatty acids, fatty methyl esters, alkyl phenol, alkyl benzoates, and alkyl benzoic acids that are converted to amines, amme-oxides, and optionally substituted with a second alkyl or alkyl-aryl hydrocarbon with one or two alkylene oxide chains attached at the amme functionality each having < about 50 moles alkylene oxide moieties (e.g. ethylene oxide and or propylene oxide) per mole of amme. The amme or amine-oxide surfactants for use herein have at least one hydrophobe with from about 6 to about 22 carbon atoms, and are in either straight chain and/or branched chain configuration, preferably there is one hydrocarbon in a straight chain configuration having about 8 to about 18 carbon atoms with one or two alkylene oxide chains attached to the amme moiety, in average amounts of < 50 about moles of alkylene oxide per amme moiety, more preferably from about 5 to about 15 moles of alkylene oxide, and most preferably a single alkylene oxide chain on the amme moiety containing from about 8 to about 12 moles of alkylene oxide per am e moiety Preferred matenals of this class also have pour points about 70°F and/or do not solidify in these clear formulations. Examples of ethoxylated amme surfactants include Berol® 397 and 303 from Rhone Poulenc and Ethomeens® C/20, C25, T/25, S/20, S/25 and Ethodumeens® T/20 and T25 from Akzo.
Suitable alkyl alkoxylated noniomc surfactants are generally denved from saturated or unsaturated pnmary, secondary, and branched fatty alcohols, fatty acids, alkyl phenols, or alkyl aryl (e.g., benzoic) carboxyhc acid, where the active hydrogen(s) is alkoxylated with < about 30 alkylene, preferably ethylene, oxide moieties (e.g ethylene oxide and/or propylene oxide). These noniomc surfactants for use herein preferably have from about 6 to about 22 carbon atoms on the alkyl or alkenyl chain, and are in either straight chain or branched chain configuration, preferably straight chain configurations having from about 8 to about 18 carbon atoms, with the alkylene oxide being present, preferably at the pnmary position, m average amounts of < about 30 moles of alkylene oxide per alkyl chain, more preferably from about 5 to about 15 moles of alkylene oxide, and most preferably from about 8 to about 12 moles of alkylene oxide. Preferred matenals of this class also have pour points of about 70°F and/or do not solidify in these clear formulations. Examples of alkyl alkoxylated surfactants with straight chains include Neodol® 91- 8, 25-9, 1-9, 25-12, 1-9, and 45-13 from Shell, Plurafac® B-26 and C-17 from BASF, and Bnj® 76 and 35 from ICI Surfactants. Examples of branched alkyl alkoxylated surfactants include Tergitol® 15-S-12, 15-S-15, and 15-S-20 from Union Carbide and Emulphogene® BC-720 and BC-840 from GAF. Examples of alkyl-aryl alkoxylated surfactants include Igepal® CO-620 and CO-710. from Rhone Poulenc, Triton® N-l l l and N-150 from Union Carbide, Dowfax® 9N5 from Dow and Lutensol® AP9 and API 4, from BASF.
Preferably, the compounds of the alkyl or alkyl-aryl alkoxylated surfactants and alkyl or alkyl-aryl amme and amme-oxide alkoxylated surfactants have the following general formula:
R m - Y - [(R2-Q)z - H]p
1 wherein each R is selected from the group consisting of saturated or unsaturated, primary, secondary or branched chain alkyl or alkyl-aryl hydrocarbons; said hydrocarbon chain preferably having a length of from about 6 to about 22, more preferably from about 8 to about 18 carbon atoms, and even more preferably from about 8 to about 15 carbon atoms, preferably, linear and with no aryl moiety; wherein each R2 is selected from the following groups or combinations of the following groups. -(CH )„-; wherein about 1 < n < about 3, preferably from 2-3, more preferably 2; Y is selected from the following groups: -0-; -N(A)q-; -C(0)0-; - (0<-)N(A)q-; -B-R3-0-; -B-R3-N(A)q-; -B-R3-C(0)0-; -B-R3-N(→0)(A)-; and/or mixtures thereof; wherein A is selected from the following groups: H; R1; -(R2-0)z-H; -(CH2)XCH3; phenyl, or substituted aryl, wherein 0 < x < about 3 and B is selected from the following groups: -0-; -N(A)-; -C(0)0-;and/or mixtures thereof in which A is as defined above; and wherein each R3 is selected from the following groups: R2; phenyl; or substituted aryl. The terminal hydrogen in each alkoxy chain can be replaced by a short chain CM alkyl or acyl group to "cap" the alkoxy chain, z is from about 5 to about 30. p is the number of ethoxylate chains, typically one or two, preferably one and m is the number of hydrophobic chains, typically one or two, preferably one, and q is a number that indicates the number of moieties that completes the structure, usually one. Preferred structures are those m which m = 1, p = 1 or 2, and 5 < z < 30, and q can be 1 or 0, but when p = 2, q must be 0; more prefeπed are structures in which m = 1 , p = 1 or 2, and 7 < z < 20; and even more preferred are structures in which m = 1 , p = 1 or 2, and 9 < z < 12. The preferred y is 0. (c)- Alkoxylated and non-alkoxylated no onic surfactants with bulky head groups
Suitable alkoxylated and non-alkoxylated phase stabilizers with bulky head groups are generally denved from saturated or unsaturated, pnmary, secondary, and branched fatty alcohols, fatty acids, alkyl phenol, and alkyl benzoic acids that are denvatized with a carbohydrate group or heterocyclic head group. This structure can then be optionally substituted with more alkyl or alkyl-aryl alkoxylated or non-alkoxylated hydrocarbons. The heterocyclic or carbohydrate is alkoxylated with one or more alkylene oxide chains (e.g. ethylene oxide and/or propylene oxide) each having < about 50, preferably < about 30, moles per heterocyclic or carbohydrate head group. The hydrocarbon groups on the carbohydrate or heterocyclic surfactant for use herein have from about 6 to about 22 carbon atoms, and are in either straight chain and/or branched chain configuration. Preferably there is one hydrocarbon having from about 8 to about 18 carbon atoms with one or two alkylene oxide chains carbohydrate or heterocyclic moiety with each alkylene oxide chain present m average amounts of < about 50, preferably < about 30, per carbohydrate or heterocyclic moiety, more preferably from about 5 to about 15 moles of alkylene oxide per alkylene oxide chain, and most preferably between about 8 and about 12 moles of alkylene oxide total per surfactant molecule including alkylene oxide on both the hydrocarbon chain and on the heterocyclic or carbohydrate moiety. Examples of phase stabilizers in this class are Tween® 40, 60, and 80 available from ICI Surfactants.
Preferably the compounds of the alkoxylated and non-alkoxylated noniomc surfactants with bulky head groups have the following general formulas:
R'-C(0)-Y'-[C(R5)]m-CH20(R20)zH
wherein R is selected from the group consisting of saturated or unsaturated, primary, secondary or branched chain alkyl or alkyl-aryl hydrocarbons; said hydrocarbon chain having a length of from about 6 to about 22; Y' is selected from the following groups: -0-; -N(A)-; and/or mixtures thereof; and A is selected from the following groups: H; R1; -(R2-0)2-H; -(CH2)XCH3; phenyl, or substituted aryl, wherein 0 < x < about 3 and z is from about 5 to about 30; each R2 is selected from the following groups or combinations of the following groups: -(CH2)n- and/or - [CH(CH3)CH2]-; and each R5 is selected from the following groups: -OH; and -0(R20)z-H ; and m is from about 2 to about 4;
Another useful general formula for this class of surfactants is
Figure imgf000018_0001
wherein Y" = N or O; and each R5 is selected independently from the following: -H, -OH, -(CH2)xCH3, -(OR2)z-H, -OR1, - OC(0)R\ and -CH2(CH2-(OR2)z.-H)-CH2-(OR2)z -C(0) R1. With x, R , and R2 as defined above in section D above and z, z', and z" are all from about 5 < to < about 20, more preferably the total number of z + z' + z" is from about 5 ≤ to < about 20. In a particularly preferred form of this stmcture the heterocyclic nng is a five member nng with Y" = O, one R5 is -H, two R5 are -0-(R20)z-H, and at least one R5 has the following structure - CH(CH2-(OR2)z -H)-CH2-(OR2)z -OC(O) R1 with the total z + z' + z" = to from about 8 < to < about 20 and R1 is a hydrocarbon with from about 8 to about 20 carbon atoms and no aryl group.
Another group of surfactants that can be used are polyhydroxy fatty acid amide surfactants of the formula: R6 - C(O) - N(R7) - Z wherein: each R ' is H, C1 -C4 hydrocarbyl, C1 -C4 alkoxyalkyl, or hydroxyalkyl, e.g., 2- hydroxyethyl, 2-hydroxypropyl, etc., preferably C1 -C4 alkyl, more preferably Cj or C2 alkyl, most preferably C1 alkyl (i.e., methyl) or methoxyalkyl; and R^ is a C5-C31 hydrocarbyl moiety, preferably straight chain C7-C19 alkyl or alkenyl, more preferably straight chain Ctj-Cj alkyl or alkenyl, most preferably straight chain C1 1-C17 alkyl or alkenyl, or mixture thereof; and Z is a polyhydroxyhydrocarbyl moiety having a linear hydrocarbyl chain with at least 3 hydroxyls directly connected to the chain, or an alkoxylated denvative (preferably ethoxylated or propoxylated) thereof Z preferably will be derived from a reducing sugar in a reductive animation reaction; more preferably Z is a glycityl moiety. Z preferably will be selected from the group consisting of -CH2-(CHOH)n-CH2OH, -CH(CH2OH)-(CHOH)n-CH2OH, -CH2-
(CHOH)2(CHOR')(CHOH)-CH2OH, where n is an integer from 3 to 5, inclusive, and R' is H or a cyclic mono- or poly- sacchande, and alkoxylated denvatives thereof. Most preferred are glycityls wherein n is 4, particularly -CH2-(CHOH)4-CH2θ. Mixtures of the above Z moieties are desirable. R" can be, for example, N-methyl, N-ethyl, N-propyl, N-isopropyl, N-butyl, N-isobutyl, N-
2-hydroxyethyl, N-1-methoxypropyl, or N-2-hydroxypropyl.
R°-CO-N< can be, for example, cocamide, stearamide, oleamide, lauramide, mynstamide, capncamide, palmitamide, tallowamide, etc.
Z can be 1-deoxyglucιtyl, 2-deoxyfructιtyl, 1-deoxymaltιtyl, 1-deoxylactιtyl, 1- deoxygalactityl, 1-deoxymannιtyl, 1-deoxymaltotπotιtyl, etc.
(d)- Block copolymers obtained by copolymenzation of ethylene oxide and propylene oxide
Suitable polymers include a copolymer having blocks of terephthalate and polyethylene oxide. More specifically, these polymers are compnsed of repeating units of ethylene and/or propylene terephthalate and polyethylene oxide terephthalate at a preferred molar ratio of ethylene terephthalate units to polyethylene oxide terephthalate units of from about 25:75 to about 35:65, said polyethylene oxide terephthalate containing polyethylene oxide blocks having molecular weights of from about 300 to about 2000. The molecular weight of this polymer is m the range of from about 5,000 to about 55,000.
Another preferred polymer is a crystalhzable polyester with repeat units of ethylene terephthalate units containing from about 10% to about 15% by weight of ethylene terephthalate units together with from about 10% to about 50% by weight of polyoxyethylene terephthalate units, denved from a polyoxyethylene glycol of average molecular weight of from about 300 to about 6.000, and the molar ratio of ethylene terephthalate units to polyoxyethylene terephthalate units in the crystal zable polymeric compound is between 2:1 and 6: 1. Examples of this polymer include the commercially available materials Zelcon® 4780 (from DuPont) and Milease® T (from ICI).
Highly preferred polymers have the generic formula: X-(OCH2CH2)n-[0-C(0)-R 1 -C(0)-0-R2)u-[0-C(0)-R l -C(0)-0)-(CH2CH20)n-X ( 1 ) in which X can be any suitable capping group, with each X being selected from the group consisting of H. and alkyl or acyl groups containing from about 1 to about 4 carbon atoms, preferably methyl, n is selected for water solubility and generally is from about 6 to about 113, preferably from about 20 to about 50, and u is cntical to formulation in a liquid composition having a relatively high ionic strength. There should be very little matenal in which u is greater than 10 Furthermore, there should be at least 20%, preferably at least 40%, of matenal in which u ranges from about 3 to about 5. The R! moieties are essentially 1 ,4-phenylene moieties. As used herein, the term "the
R1 moieties are essentially 1 ,4-phenylene moieties" refers to compounds where the R1 moieties consist entirely of 1 ,4-phenylene moieties, or are partially substituted with other arylene or alkarylene moieties, alkylene moieties, alkenylene moieties, or mixtures thereof. Arylene and alkarylene moieties which can be partially substituted for 1 ,4-phenylene include 1,3-phenylene, 1,2-phenylene, 1,8-naphthylene, 1 ,4-naphthylene, 2,2-biphenylene, 4,4-biphenylene and/or mixtures thereof. Alkylene and alkenylene moieties which can be partially substituted include ethylene, 1 ,2-propylene, 1 ,4-butylene, 1,5-pentylene, 1 ,6-hexamethylene, 1 ,7-heptamethylene, 1,8-octamethylene, 1 ,4-cyclohexylene, and/or mixtures thereof.
For the R! moieties, the degree of partial substitution with moieties other than 1 ,4-phenylene should be such that the desired properties of the compound are not adversely affected to any great extent. Generally, the degree of partial substitution which can be tolerated will depend upon the backbone length of the compound, i.e., longer backbones can have greater partial substitution for 1 ,4-phenylene moieties. Usually, compounds where the R1 compnse from about 50% to about 100% 1 ,4-phenylene moieties (from 0 to about 50% moieties other than 1 ,4-phenylene) are adequate. Preferably, the R1 moieties consist entirely of (i.e., compnse 100%) 1 ,4-phenylene moieties, i.e., each R^ moiety is 1,4-phenylene.
For the R2 moieties, suitable ethylene or substituted ethylene moieties include ethylene, 1,2-propylene, 1,2-butylene, 1 ,2-hexylene, 3-methoxy-l,2-propylene and/or mixtures thereof. Preferably, the R2 moieties are essentially ethylene moieties, 1 ,2-propylene moieties or mixture thereof. Inclusion of a greater percentage of 1,2-propylene moieties tends to improve the water solubility of the compounds. Therefore, the use of 1.2-propylene moieties or a similar branched equivalent is desirable for incorporation of any substantial part of the polymer in the liquid fabnc softener compositions Preferably, from about 75% to about 100%, more preferably from about 90% to about 100%, of the R2 moieties are 1,2-propylene moieties. The value for each n is at least about 6, and preferably is at least about 10. The value for each n usually ranges from about 12 to about 1 13. Typically, the value for each n is in the range of from about 12 to about 43.
A more complete disclosure of these polymers is contained in European Patent Application 185,427, Gossehnk, published June 25, 1986, incorporated herein by reference. Other preferred copolymers include surfactants, such as the polyoxypropylene/polyoxyethylene/polyoxypropylene (PO/EO PO) reverse block polymers.
The copolymer can optionally contain propylene oxide m an amount up to about 15% by weight. Other preferred copolymer surfactants can be prepared by the processes descnbed in U.S. Patent 4,223,163, issued September 16, 1980, Builloty, incorporated herein by reference. Suitable block polyoxyethylene-polyoxypropylene polymeric compounds that meet the requirements descnbed hereinbefore include those based on ethylene glycol, propylene glycol, glycerol, tπmethylolpropane and ethylenediamine as initiator reactive hydrogen compound. Certain of the block polymer surfactant compounds designated PLURONIC® and TETRONIC® by the BASF-Wyandotte Corp., Wyandotte, Michigan, are suitable in compositions of the invention.
A particularly preferred copolymer contains from about 40% to about 70% of a polyoxypropylene/polyoxyethylene/polyoxypropylene block polymer blend compnsing about 75%, by weight of the blend, of a reverse block copolymer of polyoxyethylene and polyoxypropylene containing 17 moles of ethylene oxide and 44 moles of propylene oxide; and about 25%, by weight of the blend, of a block copolymer of polyoxyethylene and polyoxypropylene initiated with tnmethylolpropane and containing 99 moles of propylene oxide and 24 moles of ethylene oxide per mole of tnmethylolpropane.
Suitable for use as copolymer are those having relatively high hydrophilic-lipophihc balance (HLB). Other polymers useful herein include the polyethylene glycols having a molecular weight of from about 950 to about 30,000 which can be obtained from the Dow Chemical Company of Midland, Michigan. Such compounds for example, have a melting point within the range of from about 30°C to about 100°C, can be obtained at molecular weights of 1,450, 3,400, 4,500, 6,000, 7,400, 9,500, and 20,000. Such compounds are formed by the polymenzation of ethylene glycol with the requisite number of moles of ethylene oxide to provide the desired molecular weight and melting point of the respective polyethylene glycol. Other block copolymers include the polyalkylene oxide polysiloxanes having a dimethyl polysiloxane hydrophobic moiety and one or more hydrophihc polyalkylene side chains, and having the general formula
R1— (CH3)2SιO— [(CH3)2SιO]a— [(CH3)(R1)SιO]b— Sι(CH3)2— R1 wherein a + b are from about 1 to about 50, preferably from about 3 to about 30, more preferably from about 10 to about 25. and each R is the same or different and is selected from the group consisting of methyl and a poly(ethyleneoxιde/propyleneoxιde) copolymer group having the general formula:
-(CH2)n 0(C2 H4 0)c (C3 H6 0)d R2 with at least one R being a poly(ethyleneoxy/propyleneoxy) copolymer group, and wherein n is 3 or 4, preferably 3: total c (for all polyalkyleneoxy side groups) has a value of from 1 to about 100, preferably from about 6 to about 100; total d is from 0 to about 14, preferably from 0 to about 3; and more preferably d is 0; total c-t-d has a value of from about 5 to about 150, preferably from about 9 to about 100 and each R2 is the same or different and is selected from the group consisting of hydrogen, an alkyl having 1 to 4 carbon atoms, and an acetyl group, preferably hydrogen and methyl group Each polyalkylene oxide polysiloxane has at least one R* group being a poly(ethyleneoxιde/propyleneoxιde) copolymer group.
Nonhmitmg examples of this type of surfactants are the Silwet® surfactants which are available from CK -Witco are listed below. Representative Silwet surfactants which contain only ethyleneoxy (C2H4O) groups are as follows.
Name Average MW Average a+b Average total c
L-7608 600 1 9
L-7607 1,000 2 17
L-77 600 1 9
L-7605 6,000 20 99
L-7604 4,000 21 53
L-7600 4,000 11 68
L-7657 5,000 20 76
L-7602 3,000 20 29
L-7622 10,000 88 75
Nonhmitmg examples of surfactants which contain both ethyleneoxy (C2 H4 O) and propyleneoxy (C3 Hg O) groups are as follows.
Name Average MW EO PO ratio
Silwet L-720 12,000 50/50 2
Silwet L-7001 20.000 40/60
Silwet L-7002 8,000 50/50
Silwet L-7210 13,000 20/80
Silwet L-7200 19,000 75/25
Silwet L-7220 17,000 20/80
Some nonhmitmg preferred Dow Coming® polyethylene oxide polysiloxanes include Dow Coming® 190 Dow Coming® Q2-5211 Other nonhmitmg examples of polyethylene oxide polysiloxanes useful in the present invention include the following compounds available from Dow Coming® 193, FF-400 Fluid, Q2-5220, Q4-3667, as well as compounds available from Toray Dow Coming Silicone Co., Ltd. know as SH3771C, SH3772C, SH3773C, SH3746, SH3748, SH3749, SH8400, SF8410, and SH8700, KF351 (A), KF352 (A), KF354 (A), and KF615 (A) of Shm-Etsu Chemical Co., Ltd., TSF4440, TSF4445, TSF4446, TSF4452 of Toshiba Silicone Co.
The molecular weight of the polyalkyleneoxy group (R*) is less than or equal to about 10,000 If propyleneoxy groups are present the polyalkylenoxy chain, they can be distributed randomly m the chain or exist as blocks. Surfactants which contain only propyleneoxy groups without ethyleneoxy groups are not preferred. Besides surface activity, polyalkylene oxide polysiloxane surfactants can also provide other benefits, such as antistatic benefits, lubricity and softness to fabncs.
The preparation of polyalkylene oxide polysiloxanes is well known m the art. Polyalkylene oxide polysiloxanes of the present invention can be prepared according to the procedure set forth in U.S. Pat. No. 3,299,112, incorporated herein by reference. Typically, polyalkylene oxide polysiloxanes of the surfactant blend of the present invention are readily prepared by an addition reaction between a hydrosiloxane (i.e., a siloxane containing silicon- bonded hydrogen) and an alkenyl ether (e.g., a vinyl, allyl, or methallyl ether) of an alkoxy or hydroxy end-blocked polyalkylene oxide). The reaction conditions employed in addition reactions of this type are well known in the art and in general involve heating the reactants (e.g., at a temperature of from about 85° C. to 110° C.) in the presence of a platinum catalyst (e.g., chloroplati c acid) and a solvent (e.g., toluene) and;
(4) Mixtures thereof. In terms of pnncipal solvent reduction, with the invention compositions, a reduction of at least 50% can be made without impainng the performance of the composition compared to compositions without the phase stabilizers hereinbefore descnbed. Using a preferred sub-class, a reduction of more than 80% is possible, and m some cases 100% reduction of added solvent is possible. C. OPTIONAL INGREDIENTS (a). Perfume
The present invention can contain any softener compatible perfume. Suitable perfumes are disclosed in U.S. Pat. Nos. 5,500,138 and 5,652,206, Bacon et al., issued March 19, 1996 and July 29, 1997 respectively, said patents being incorporated herein by reference. As used herein, perfume includes fragrant substance or mixture of substances including natural (i.e., obtained by extraction of flowers, herbs, leaves, roots, barks, wood, blossoms or plants), artificial (i.e., a mixture of different nature oils or oil constituents) and synthetic (i.e., synthetically produced) odonferous substances. Such matenals are often accompanied by auxiliary matenals, such as fixatives, extenders, stabilizers and solvents. These auxihanes are also included within the meaning of "perfume", as used herein. Typically, perfumes are complex mixtures of a plurality of organic compounds.
Examples of perfume ingredients useful in the perfumes of the present invention compositions include, but are not limited to, those materials disclosed in said patents.
The perfumes useful in the present invention compositions are preferably substantially free of halogenated materials and nitromusks
Suitable solvents, diluents or carriers for perfumes ingredients mentioned above are for examples, ethanol, isopropanol, diethylene glycol, monoethyl ether, dipropylene glycol, diethyl phthalate, tnethyl citrate, etc. The amount of such solvents, diluents or earners incorporated in the perfumes is preferably kept to the minimum needed to provide a homogeneous perfume solution
Perfume can be present at a level of from 0% to about 15%, preferably from about 0.1% to about 8%, and more preferably from about 0.2% to about 5%, by weight of the finished composition. Fabnc softener compositions of the present invention provide improved fabnc perfume deposition. (b) Additional Fabric Softener Actives and/or Cationic Charge Boosters
(I). Additional Fabnc Softener Actives
The category of additional fabric softener actives includes, but is not limited to conventional monoquaternary amines especially, but not limited to, compositions compnsing actives with two or more hydrophobes and preferably, but not limited to, monoquaternary amines with multiple hydrophobes and low transition temperatures as disclosed below. Additional fabnc softener actives also includes, but is not limited to, amphiphihc hydrophobes with noniomc and zwittenonic moieties.
Additional fabnc softening agents useful herein are descπbed in U.S. 5,643,865
Mermelstein et al, issued July 1, 1997; U.S. 5,622,925 de Buzzaccanni et al, issued Apnl 22, 1997; U.S. 5,545,350 Baker et al., issued August 13, 1996; U.S. 5,474,690 Wahl et al, issued
December 12, 1995; U.S. 5,417,868 Turner et al., issued January 27, 1994; U.S. 4,661,269 Tnnh et al . issued April 28, 1987: U.S. 4.439.335 Bums, issued March 27, 1984; U.S. 4.401,578 Verbruggen, issued August 30, 1983: U.S. 4.308.151 Cambre, issued December 29, 1981; U.S. 4,237.016 Rudkin et al, issued October 27. 1978; U.S. 4,233,164 Davis, issued November 11, 1980: U.S. 4.045,361 Watt et al, issued August 30, 1977; U.S. 3,974,076 Wiersema et al, issued August 10, 1976; U.S. 3,886,075 Bemadmo, issued May 6, 1975; U.S. 3,861,870 Edwards et al, issued January 21 1975; and European Patent Application publication No. 472,178, by Yamamura et al., all of said documents being incorporated herein by reference. The compounds of U.S. Pats. 5,759,990 and 5,757,443, incorporated herein by reference, are especially desirable.
The following are examples of preferred softener actives according to the present invention.
N,N-dι(tallowyl-oxy-ethyl)-N.N-dιmethyl ammonium chloride;
N,N-dι(canolyl-oxy-ethyl)-N.N-dιmethyl ammonium chlonde;
N,N-dι(tallowyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate;
N,N-dι(canolyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate; N,N-dι(tallowylamιdoethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate;
N,N-dι(2-tallowyloxy-2-oxo-ethyl)-N,N-dιmethyl ammonium chlonde;
N,N-dι(2-canolyloxy-2-oxo-ethyl)-N,N-dιmethyl ammonium chloride;
N,N-dι(2-tallowyloxyethylcarbonyloxyethyl)-N,N-dιmethyl ammonium chloride;
N,N-dι(2-canolyloxyethylcarbonyloxyethyl)-N,N-dιmethyl ammonium chlonde; N-(2-tallowoyloxy-2-ethyl)-N-(2-tallowyloxy-2-oxo-ethyl)-N,N-dιmethyl ammonium chlonde;
N-(2-canolyloxy-2-ethyl)-N-(2-canolyloxy-2-oxo-ethyl)-N,N-dιmethyl ammonium chlonde;
N,N,N-tn(tallowyl-oxy-ethyl)-N-methyl ammonium chlonde; N,N,N-tn(canolyl-oxy-ethyl)-N-methyl ammonium chlonde;
N-(2-tallowyloxy-2-oxoethyl)-N-(tallowyl)-N,N-dιmethyl ammonium chlonde;
N-(2-canolyloxy-2-oxoethyl)-N-(canolyl)-N,N-dιmefhyl ammonium chlonde; l ,2-dιtallowyloxy-3-N,N,N-tπmethylammonιopropane chlonde; and
1 ,2-dιcanolyloxy-3-N,N,N-tnmethylammonιopropane chlonde; and mixtures of the above actives. Particularly preferred is N.N-dι(tallowoyl-oxy-ethyl)-N.N-dιmethyl ammonium chlonde, where the tallow chains are at least partially unsaturated and N,N-dι(canoloyl-oxy-ethyl)-N,N- dimethyl ammonium chloride, N,N-dι(tallowyl-oxy-ethyl)-N-methyl. N-(2-hydroxyethyl) ammonium methyl sulfate: N,N-dι(canolyl-oxy-ethyl)-N-methyl, N-(2-hydroxyethyl) ammonium methyl sulfate; and/or mixtures thereof.
(n). Cationic Charge Boosters
Cationic charge boosters can be added to the πnse-added fabnc softening compositions of the present invention if needed Some of the charge boosters serve other functions as descnbed hereinbefore Typically, ethanol is used to prepare many of the below listed ingredients and is therefore a source of solvent into the final product formulation The formulator is not limited to ethanol, but instead can add other solvents inter alia hexyleneglycol to aid in formulation of the final composition As disclosed hereinbefore, the cationic amme bilayer modifier can serve this function. Thus the same matenal can serve two functions, but should only be counted in the formula once. Some of the charge boosters do not function as bilayer modifiers and therefore are "additional" ingredients.
The preferred cationic charge boosters of the present invention are described herein below.
Polvvmyl Amines
A preferred composition according to the present invention contains at least about 0.2%, preferably from about 0.2% to about 5%, more preferably from about 0.2% to about 2% by weight, of one or more polyvmyl amines having the formula
~[--CH2— CH(NH2)— ]y~ wherem y is from about 3 to about 10,000, preferably from about 10 to about 5,000. more preferably from about 20 to about 500. Polyvmyl amines suitable for use in the present invention are available from BASF. The polyvinyl amme can further compnse polyvmyl formamide units resulting from (intended or unintended) incomplete hydrolysis of the parent polyv yl formamide polymer dunng synthesis. These polyvmylammes have the formula:
-[-CH2— CH(NH2)— ]y »[~CH2CH(NHC(0)H)— ] — where y+z is from about 3, more preferably from about 5, most preferably from about 10 to aboutl 0,000, more preferably to about 5000, most preferably to about 500 and the y:z is from
100:0 to 10:90.
Optionally, one or more of the polyvmyl amme backbone -NH2 unit hydrogens can be substituted by an alkyleneoxy unit having the formula:
-(R1 O)XR2 wherein R ! is C2-C4 linear or branched alkyl , R2 is hydrogen, C1 -C4 alkyl, and/or mixtures thereof: x is from 1 to 50. In one embodiment or the present invention the polyvmyl amme is reacted first with a substrate which places a 2-propyleneoxy unit directly on the nitrogen followed by reaction of one or more moles of ethylene oxide to form a unit having the general formula:
— [CH2C(CH3)HO]— (CH2CH20)xH wherein x has the value of from 1 to about 50. Substitutions such as the above are represented by the abbreviated formula PO-EOx-. However, more than one propyleneoxy unit can be incorporated into the alkyleneoxy substituent. Polyvmyl amines are especially preferred for use as cationic charge booster in liquid fabnc softening compositions since the greater number of amme moieties per unit weight provides substantial charge density. In addition, the cationic charge is generated in situ and the level of cationic charge can be adjusted by the formulator. Polyalkyleneimines A preferred composition of the present invention compnses at least about 0.2%, preferably from about 0.2% to about 10%, more preferably from about 0.2% to about 5% by weight, of a polyalkyleneimine charge booster having the formula:
(H2N-R)n+1-[N(H)-R]π,-[N(-)-R]-NH2
wherein the value of m is from 2 to about 700 and the value of n is from 0 to about 350. Preferably the compounds of the present invention comprise polyammes having a ratio of m : n that is at least 1 :1 but can include linear polymers (n equal to 0) as well as a range as high as 10:1, preferably the ratio is 2: 1. When the ratio of m:n is 2: 1, the ratio of pπmary:secondary:tertιary amme moieties, that is the ratio of -RNH2, -RNH, and -RN moieties,
R units are C2-Cg alkylene, C3-C alkyl substituted alkylene, and/or mixtures thereof, preferably ethylene, 1,2-propylene, 1,3-propylene, and/or mixtures thereof, more preferably ethylene. R units serve to connect the amme nitrogen atoms of the backbone. The polyamine backbones have the general formula:
[E2N— R]w[N(E)— R]X[N(B)— R]YNE2 said backbones pnor to subsequent modification, comprise pnmary, secondary and tertiary amine nitrogens connected by R "linking" units. The backbones are compnsed of essentially three types of units, which can be randomly distributed along the chain. The units which make up the polyalkyleneimine backbones are pnmary amme units having the formula:
H2N-R- and -NH2 which terminate the mam backbone and any branching chains, secondary amme units having the formula
~[N(H)-R]~ which propagate the backbone and tertiary amme units having the formula'
-[N(B)-R]~ which are the branching points of the mam and secondary backbone chains, B representing a continuation of the chain structure by branching. The tertiary units have no replaceable hydrogen atom and are therefore not modified by substitution. During the formation of the polyamme backbones cychzation may occur, therefore, an amount of cyclic polyamme can be present m the parent polyalkyleneimine backbone mixture. Each pnmary and secondary amme unit of the cyclic alkyleneimines undergoes modification in the same manner as linear and branched polyalkyleneimmes.
R is C -C linear alkylene, C3-C6 branched alkylene, and/or mixtures thereof, preferred branched alkylene is 1,2-propylene; preferred R is ethylene. The preferred polyalkyleneimmes of the present invention have backbones which comprise the same R unit, for example, all units are ethylene. Most preferred backbone compnses R groups which are all ethylene units. The polyalkyleneimmes of the present invention are preferably modified by substitution of each N-H unit hydrogen with an alkyleneoxy unit having the formula:
-(Rlθ)nR2 wherein R1 is ethylene, 1,2-propylene, 1,3-propylene, 1 ,2-butylene, 1 ,4-butylene, and/or mixtures thereof, preferably ethylene and 1,2-propylene, more preferably ethylene. R2 is hydrogen, C1 -C4 alkyl, and/or mixtures thereof, preferably hydrogen or methyl, more preferably hydrogen. The value of the index n is dependent upon the benefits and properties which the formulator wishes to provide. The value of the index n is from 1 to about 100. Further, any or all of the nitrogens which compnse the polyalkyleneimine backbone can be optionally "modified" by quaternization (for example with methyl groups) or by oxidation to the N-oxide. Mixtures of these substitutions can be employed.
The polyamines of the present invention can be prepared, for example, by polymenzing ethyleneimme in the presence of a catalyst such as carbon dioxide, sodium bisulfite, sulfunc acid, hydrogen peroxide, hydrochlonc acid, acetic acid, etc. Specific methods for prepanng these polyamme backbones are disclosed in U.S. Patent 2.182.306, Ulnch et al., issued December 5, 1939; U.S. Patent 3,033,746, Mayle et al, issued May 8, 1962; U.S. Patent 2.208,095, Esselmann et al., issued July 16, 1940; U.S. Patent 2,806.839, Crowther. issued September 17, 1957; and U.S. Patent 2,553,696. Wilson, issued May 21, 1951 ; all herein incorporated by reference. In addition to the linear and branched PEI's, the present invention also includes the cyclic amines that are typically formed as artifacts of synthesis. The presence of these matenals can be increased or decreased depending on the conditions chose by the formulator.
A further description of polyamme compounds is found m U.S. 4,891 ,160 Vander Meer, issued January 2, 1990; U.S.4,597,898, Vander Meer, issued July 1 , 1986; European Patent Application 111,965, Oh and Gossehnk, published June 27, 1984; European Patent Application 1 11,984, Gossehnk, published June 27, 1984: European Patent Application 112.592, Gossehnk, published July 4, 1984; U.S. 4,548,744, Connor, issued October 22, 1985; and U.S. 5,565,145 Wτatson et al., issued October 15, 1996; all of which are included herein by reference.
The above alkoxylated compounds can also function as dispersants. The preferred polyamme cationic charge boosters suitable for use m nnse-added fabnc softener compositions comprise backbones wherein less than 50% of the R groups comprise more than 3 carbon atoms. The use of two and three carbon spacers as R moieties between nitrogen atoms in the backbone is advantageous for controlling the charge booster properties of the molecules. More prefeπed embodiments of the present invention compnse less than 25% moieties having more than 3 carbon atoms. Yet more preferred backbones comprise less than 10% moieties having more than 3 carbon atoms.
The cationic charge boosting polyamines of the present invention compnse homogeneous or non-homogeneous polyamme backbones, preferably homogeneous backbones. For the purpose of the present invention the term "homogeneous polyamme backbone" is defined as a polyamme backbone having R units that are the same (i.e., all ethylene). However, this sameness definition does not exclude polyamines that compnse other extraneous units compnsing the polymer backbone that are present due to an artifact of the chosen method of chemical synthesis. For example, it is known to those skilled in the art that ethanolamme can be used as an "initiator" in the synthesis of polyefhyleneimines, therefore a sample of polyethyleneimme that compnses one hydroxyethyl moiety resulting from the polymenzation "initiator" would be considered to compnse a homogeneous polyamme backbone for the purposes of the present invention.
The term "non-homogeneous polymer backbone" refers to polyamme backbones that are a composite of one or more alkylene or substituted alkylene moieties, for example, ethylene and 1 ,2-propylene units taken together as R units However, not all of the suitable charge booster agents belonging to this category of polyamme compnse the above described polyamines Other polyamines that compnse the backbone of the compounds of the present invention are generally polyalkyleneam es (PAA's), polyalkyleneimmes (PAI's). preferably polyethyleneamme (PEA's), or polyethyleneimines (PEI's). A common polyalkyleneamine (PAA) is tetrabutylenepentamme. PEA's are obtained by reactions involving ammonia and ethylene dichlonde, followed by fractional distillation The common PEA's obtained are tnethylenetetramme (TETA) and tetraethylenepentamine (TEPA). Above the pentammes, i.e., the hexamines, heptammes, octamines and possibly nonammes, the cogenencally derived mixture does not appear to separate by distillation and can include other matenals such as cyclic amines and particularly piperazmes There can also be present cyclic amines with side chains in which nitrogen atoms appear. See U.S. 2,792,372, Dickinson, issued May 14. 1957, which descnbes the preparation of PEA's. Cationic Polymers Composition herein can contain from about 0.001% to about 10%, preferably from about 0.01 % to about 5%, more preferably from about 0.1% to about 2%, of cationic polymer, typically having a molecular weight of from about 500 to about 1,000,000, preferably from about 1,000 to about 500,000, more preferably from about 1,000 to about 250,000, and even more preferably from about 2,000 to about 100,000 and a charge density of at least about 0.01 meq/gm., preferably from about 0.1 to about 8 meq/gm., more preferably from about 0.5 to about 7, and even more preferably from about 2 to about 6.
The cationic polymers of the present invention can be amme salts or quaternary ammonium salts. Preferred are quaternary ammonium salts. They include cationic denvatives of natural polymers such as some polysacchande, gums, starch and certain cationic synthetic polymers such as polymers and copolymers of cationic vinyl pyndme or v yl pyndinium hahdes. Preferably the polymers are water soluble, for instance to the extent of at least 0.5% by weight at 20°C. Preferably they have molecular weights of from about 600 to about 1,000,000, more preferably from about 600 to about 500,000, even more preferably from about 800 to about 300,000, and especially from about 1000 to 10,000. As a general rule, the lower the molecular weight the higher the degree of substitution (D.S.) by cationic, usually quaternary groups, which is desirable, or, correspondingly, the lower the degree of substitution the higher the molecular weight which is desirable, but no precise relationship appears to exist. In general, the cationic polymers should have a charge density of at least about 0.01 meq/gm., preferably from about 0.1 to about 8 meq/gm., more preferably from about 0.5 to about 7, and even more preferably from about 2 to about 6. Suitable desirable cationic polymers are disclosed in "CTFA International Cosmetic
Ingredient Dictionary, Fourth Edition, J. M. Nikitakis, et al, Editors, published by the Cosmetic, Toiletry, and Fragrance Association. 1991, incorporated herein by reference. The list includes the following nonhmitmg examples:
Of the polysacchande gums, guar and locust bean gums, which are galactomannam gums are available commercially, and are preferred. Thus guar gums are marketed under Trade Names CSAA M/200, CSA 200/50 by Meyhall and Stein-Hall, and hydroxyalkylated guar gums are available from the same suppliers Other polysacchande gums commercially available include:
Xanthan Gum; Ghatti Gum; Tamarind Gum, Gum Arabic; and Agar.
Cationic guar gums and methods for making them are disclosed in British Pat. No. 1,136,842 and U.S. Pat. No 4,031,307. Preferably they have a D.S. of from 0.1 to about 0.5. An effective cationic guar gum is Jaguar C-13S (Trade Name -Meyhall). Cationic guar gums are a highly preferred group of cationic polymers in compositions according to the invention and act both as scavengers for residual anionic surfactant and also add to the softening effect of cationic textile softeners even when used baths containing little or no residual anionic surfactant. The other polysacchande-based gums can be quatemized similarly and act substantially in the same way with varying degrees of effectiveness. Suitable starches and denvatives are the natural starches such as those obtained from maize, wheat, barley etc., and from roots such as potato, tapioca etc., and dextπns, particularly the pyrodextrms such as British gum and white dextrin.
Other effective cationic polymers include polyamines formed via the condensation of epichlorohydrin and dialkyl a mes depicted by the general formula below:
-rχ(R1)(R2)-CH2-CH(OH)CH2]x
With Rl and Rl being the same or different and compnsing carbon backbones with 1 to about 22 carbons. The carbon backbones can contain interrupters or substituents compnsing heteroatoms such as nitrogen, oxygen, sulfur, and halogens; preferably, R'=R2= a methyl radical; typical molecular weights are greater than about 10,000, and preferably greater than about 20,000, but below about 500,000 and preferably below about 300,000. Some nonhmitng commercial matenals include Cypro® 514, Cypro® 515, and Cypro® 516 from Cytec Industnes, Inc, West Patterson, NJ. Some nonhmitmg examples of very effective individual cationic polymers are the following:
Polyvmyl pyndme, molecular weight about 40,000, with about 60% of the available pyndme nitrogen atoms are quatemized.; Copolymer of 70/30 molar proportions of v yl pyndme/styrene, molecular weight about 43,000, with about 45% of the available pyndme nitrogen atoms quatemized as above; Copolymers of 60/40 molar proportions of vinyl pyndme/acrylamide, with about 35% of the available pyndme nitrogens quatemized as above. Copolymers of 77/23 and 57/43 molar proportions of vmyl pyn dine/methyl methacrylate, molecular weight about 43.000, with about 97% of the available pyndme nitrogen atoms quatemized as above.
These cationic polymers are effective in the compositions at very low concentrations for instance from 0 001% by weight to 0.2% especially from about 0.02% to 0.1%. In some instances the effectiveness seems to fall off, when the content exceeds some optimum level, such as for polyvmyl pyndme and its styrene copolymer about 0.05%
Some other nonhmitmg examples of effective cationic polymers are: Copolymer of vmyl pyndme and N-vmyl pyrrohdone (63/37) with about 40% of the available pyndme nitrogens quatemized., Copolymer of v yl pyndme and acrylonitπle (60/40), quatemized as above.; Copolymer of N,N-dιmethyl ammo ethyl methacrylate and styrene (55/45) quatemized as above at about 75% of the available ammo nitrogen atoms. Eudragit E (Trade Name of Rohm GmbH) quatemized as above at about 75% of the available ammo nitrogen atoms. Eudragit E is believed to be copolymer of N,N-dιalkyl ammo alkyl methacrylate and a neutral acrylic acid ester, and to have molecular weight about 100,000 to 1,000,000.; Copolymer of N-vmyl pyrrohdone and N,N-dιethyl ammo methyl methacrylate (40/50), quatemized at about 50% of the available ammo nitrogen atoms.; These cationic polymers can be prepared in a known manner by quatermzmg the basic polymers.
Yet other nonhmitmg examples of cationic polymeric salts are quatemized polyethyleneimines. These have at least 10 repeating units, some or all being quatemized. Commercial examples of polymers of this class are also sold under the genenc Trade Name Alcostat by Allied Colloids.
Another nonhmitmg example of effective cationic polymers include the polydiallydimethyl ammonium chlondes. Typically these have molecular weights greater than about 10,000 K and less than about 1,000,000. Some nonhmitmg commercial examples of these matenals include Magnifloc® 587, Magnifloc® 589, Magnifloc® 591, and Magnifloc® 592 from Cytec Industnes,
Inc.
Typical examples of polymers are disclosed in U.S. Pat. No. 4,179,382, incorporated herein by reference.
Each polyamme nitrogen whether pnmary, secondary or tertiary, is further defined as being a member of one of three general classes; simple substituted, quatemized or oxidized.
The polymers are made neutral by water soluble anions such as chlonne (Cl"), bromine (Br~), iodine (I") or any other negatively charged radical such as sulfate (SO42") and methosulfate
(CH3SO3-).
Specific polyamme backbones are disclosed in U.S. Patent 2,182,306, Ulnch et al., issued December 5, 1939; U.S. Patent 3,033,746, Mayle et al., issued May 8, 1962; U.S. Patent 2.208.095. Esselmann et al , issued July 16, 1940. U S Patent 2.806,839. Crowther, issued September 17, 1957, and U.S Patent 2.553,696, Wilson, issued May 21, 1951. all herein incorporated by reference
An example of modified polyamme cationic polymers of the present invention compnsing PEI's compnsing a PEI backbone wherein all substitutable nitrogens are modified by replacement of hydrogen with a polyoxyalkyleneoxy unit, -(CH2CH2θ)7H. Other suitable polyamme cationic polymers comprise this molecule which is then modified by subsequent oxidation of all oxidizable pnmary and secondary nitrogen atoms to N-oxides and/or some backbone amme units are quatemized, e.g. with methyl groups Of course, mixtures of any of the above descnbed cationic polymers can be employed, and the selection of individual polymers or of particular mixtures can be used to control the physical properties of the compositions such as viscosity and stability (c) Other Optional Ingredients (l). Bnghteners The compositions herein can also optionally contain from about 0.005% to about 5% by weight of certain types of hydrophihc optical bnghteners which also provide a dye transfer inhibition action. If used, the compositions herein will preferably comprise from about 0.001% to about 1% by weight of such optical bnghteners.
The hydrophihc optical bnghteners useful in the present invention are those descnbed in said U. S. Pat. No. 5,759,990 at column 21, lines 15-60. (n) Chemical Stabilizers
Chemical stabilizers can be present m the compositions of the present invention. The term "stabilizer," as used herein, includes antioxidants and reductive agents. These agents are present at a level of from 0% to about 2%, preferably from about 0.01% to about 0.2%, more preferably from about 0.035% to about 0.1% for antioxidants, and, preferably, from about 0.01% to about 0.2% for reductive agents. These assure good odor stability under long term storage conditions. Antioxidants and reductive agent stabilizers are especially cntical for unscented or low scent products (no or low perfume).
Examples of antioxidants that can be added to the compositions and in the processing of this invention include a mixture of ascorbic acid, ascorbic palmitate, propyl gallate, available from Eastman Chemical Products, Inc., under the trade names Tenox® PG and Tenox S-l; a mixture of BHT (butylated hydroxytoluene), BHA (butylated hydroxyamsole), propyl gallate, and citnc acid, available from Eastman Chemical Products, Inc., under the trade name Tenox -6; butylated hydroxytoluene, available from UOP Process Division under the trade name Sustane® BHT; tertiary butylhvdroquinone, Eastman Chemical Products, Inc., as Tenox® TBHQ; natural tocopherols, Eastman Chemical Products, Inc., as Tenox® GT-l/GT-2, and butylated hydroxya sole, Eastman Chemical Products, Inc., as BHA; long chain esters (C3-C„_) of gallic acid, e.g., dodecyl gallate: Irganox® 1010, Irganox® 1035; Irganox® B 1171; Irganox® 1425; Irganox® 3114, Irganox® 3125, and/or mixtures thereof; preferably Irganox® 3125, Irganox® 1425. Irganox® 3114, and/or mixtures thereof; more preferably Irganox® 3125 alone or mixed with citric acid and or other chelators such as isopropyl citrate, Dequest® 2010, available from Monsanto with a chemical name of 1-hydroxyefhyhdene-l, 1 -diphosphomc acid (etidromc acid), and Tiron®, available from Kodak with a chemical name of 4,5-dιhydroxy-m-benzene-sulfonιc acid sodium salt, and DTPA®, available from Aldnch with a chemical name of diethylenetπammepentaacetic acid, (in) Soil Release Agent
Suitable soil release agents are disclosed in the U.S. Pat. No. 5,759,990 at column 23, line 53 through column 25, line 41. The addition of the soil release agent can occur m combination with the premix, in combination with the acid/water seat, before or after electrolyte addition, or after the final composition is made. The softening composition prepared by the process of the present invention herein can contain from 0% to about 10%, preferably from 0.2% to about 5%, of a soil release agent. Preferably, such a soil release agent is a polymer. Polymenc soil release agents useful in the present invention include copolymenc blocks of terephthalate and polyethylene oxide or polypropylene oxide, and the like. A preferred soil release agent is a copolymer having blocks of terephthalate and polyethylene oxide. More specifically, these polymers are compnsed of repeating units of ethylene terephthalate and polyethylene oxide terephthalate at a molar ratio of ethylene terephthalate units to polyethylene oxide terephthalate units of from 25:75 to about 35:65, said polyethylene oxide terephthalate containing polyethylene oxide blocks having molecular weights of from about 300 to about 2000. The molecular weight of this polymenc soil release agent is in the range of from about 5,000 to about 55,000.
Another preferred polymenc soil release agent is a crystalhzable polyester with repeat units of ethylene terephthalate units containing from about 10% to about 15% by weight of ethylene terephthalate units together with from about 10% to about 50% by weight of polyoxyethylene terephthalate units, denved from a polyoxyethylene glycol of average molecular weight of from about 300 to about 6,000, and the molar ratio of ethylene terephthalate units to polyoxyethylene terephthalate units in the crystalhzable polymenc compound is between 2:1 and 6:1. Examples of this polymer include the commercially available matenals Zelcon 4780® (from Dupont) and Milease T® (from ICI). These soil release agents can also act as a scum dispersant.
(IV). Bactencides Examples of bacteπcides used in the compositions of this invention include glutaraldehyde, formaldehyde, 2-bromo-2-nιtro-propane-l,3-dιol sold by Inolex Chemicals, located in Philadelphia, Pennsylvania, under the trade name Bronopol®, and a mixture of 5- chloro-2-methyl-4-ιsothιazohne-3-one and 2-methyl-4-ιsothιazolme-3-one sold by Rohm and Haas Company under the trade name Kathon® about 1 to about 1.000 ppm by weight of the agent
(v) Chelatmg Agents
The compositions and processes herein can optionally employ one or more copper and/or nickel chelatmg agents ("chelators") Such water-soluble chelatmg agents can be selected from the group consisting of ammo carboxylates, ammo phosphonates, polyfunctionally-substituted aromatic chelatmg agents and/or mixtures thereof, all as hereinafter defined The whiteness and/or brightness of fabncs are substantially improved or restored by such chelatmg agents and, as discussed before, the stability of the materials m the compositions are improved.
The chelatmg agents disclosed in said U. S. Pat No. 5,759,990 at column 26, line 29 through column 27, line 38 are suitable.
The chelatmg agents are typically used in the present nnse process at levels from about 2 ppm to about 25 ppm, for penods from 1 minute up to several hours' soaking.
A preferred EDDS chelator that can be used herein (also known as efhylenediamme-
N,N'-dιsuccmate) is the matenal described in U.S. Patent 4,704,233, cited hereinabove, and has the formula (shown in free acid form):
HN(L)C2H4N(L)H wherein L is a CH2(COOH)CH2(COOH) group.
A wide vanety of chelators can be used herein. Indeed, simple polycarboxylates such as citrate, oxydisuccmate, and the like, can also be used, although such chelators are not as effective as the ammo carboxylates and phosphonates, on a weight basis. Accordingly, usage levels can be adjusted to take into account differing degrees of chelatmg effectiveness. The chelators herein will preferably have a stability constant (of the fully ionized chelator) for copper ions of at least about 5, preferably at least about 7. Typically, the chelators will compnse from about 0.5% to about 10%, more preferably from about 0.75% to about 5%, by weight of the compositions herein, in addition to those that are stabilizers. Preferred chelators include DETMP, diethylenediam epentaacetic acid (DETPA), mtnlotnacetate (NTA), ethylenediam e disucc ate (EDDS), TPED, and/or mixtures thereof. Such matenals can also provide crystal growth inhibition.
(vi). Color Care Agent The composition can optionally compnse from about 0.1% to about 50% of by weight of the composition of a color care agent having the formula: (R1)(R2)N(CX2)nN(R3)(R4)
wherein X is selected from the group consisting of hydrogen, linear or branched, substituted or unsubstituted alkyl having from 1 to 10 carbons atoms and substituted or unsubstituted aryl having at least 6 carbon atoms: n is an integer from 0 to 6; Ri , R2, R3, and R4 are independently selected from the group consisting of alkyl, aryl; alkaryl. arylalkyl; hydroxyalkyl, polyhydroxyalkyl; polyalkylether having the formula -((CH2)yO)zR7 where R7 is hydrogen or a linear, branched, substituted or unsubstituted alkyl chain having from 1 to 10 carbon atoms and where y is an integer from 2 to 10 and z is an integer from 1 to 30; alkoxy; polyalkoxy having the formula. -(0(CH2)y)zR7: the group -C(0)Rg where Rg is alkyl, alkaryl; arylalkyl; hydroxyalkyl; polyhydroxyalkyl and polyalkylether as defined in R1 , R2, R3, and R4; (CX2)nN(R5)(Rg) with no more than one of R1 , R2, R3, and R4 being (CX2)nN(R5)(Rg) and wherein R5 and Rg are alkyl; alkaryl; arylalkyl; hydroxyalkyl; polyhydroxyalkyl; polyalkylether; alkoxy and polyalkoxy as defined in Ri , R2, R3, and R4; and either of R1 + R3 or R4 or R2 + R3 or R4 can combine to form a cyclic substituent.
Prefeπed agents include those where Ri , R2, R3, and R4 are independently selected from the group consisting of alkyl groups having from 1 to 10 carbon atoms and hydroxyalkyl groups having from 1 to 5 carbon atoms, preferably ethyl, methyl, hydroxyethyl, hydroxypropyl and ISO- hydroxypropyl. Also preferred are agents wherein one of Rl, R2, R3, R4 is (CX2)πN(R5)(R6), n=3, 4, 6, or mixtures thereof, and remaining R's are independently selected from H, linear or branched Cl-10 alkyl, preferably H or methyl. The color care agent has more than about 1% nitrogen by weight of the compound, and preferably more than 7%. A preferred agent is tetrakis- (2-hydroxylpropyl) ethylenediamme (TPED). These compounds can also function as chelants. (vn). Silicones
The silicone herein can be either a polydimethyl siloxane (polydimethyl silicone or PDMS), or a denvative thereof, e.g., ammo silicones, ethoxylated silicones, etc. The PDMS, is preferably one with a low molecular weight, e.g., one having a viscosity of from about 2 to about 5000 cSt, preferably from about 5 to about 500 cSt, more preferably from about 25 to about 200 cSt Silicone emulsions can conveniently be used to prepare the compositions of the present invention. However, preferably, the silicone is one that is, at least initially, not emulsified. I.e., the silicone should be emulsified in the composition itself. In the process of prepanng the compositions, the silicone is preferably added to the "water seat", which comprises the water and, optionally, any other ingredients that normally stay in the aqueous phase
Low molecular weight PDMS is preferred for use in the fabnc softener compositions of this invention The low molecular weight PDMS is easier to formulate without pre- emulsification
Silicone derivatives such as ammo-functional silicones, quatemized silicones, and silicone derivatives containing Si-OH, Si-H, and or Si-Cl bonds, can be used However, these silicone derivatives are normally more substantive to fabrics and can build up on fabncs after repeated treatments to actually cause a reduction in fabnc absorbency. When added to water, the fabnc softener composition deposits the biodegradable cationic fabnc softening active on the fabnc surface to provide fabnc softening effects However, m a typical laundry process, using an automatic washer, cotton fabric water absorbency can be appreciably reduced at high softener levels and/or after multiple cycles. The silicone improves the fabnc water absorbency, especially for freshly treated fabncs, when used with this level of fabnc softener without adversely affecting the fabnc softening performance. The mechanism by which this improvement in water absorbency occurs is not understood, since the silicones are inherently hydrophobic. It is very surprising that there is any improvement m water absorbency, rather than additional loss of water absorbency.
The amount of PDMS needed to provide a noticeable improvement in water absorbency is dependent on the initial rewettabihty performance, which, in turn, is dependent on the detergent type used in the wash. Effective amounts range from about 2 ppm to about 50 ppm m the nnse water, preferably from about 5 to about 20 ppm. The PDMS to softener active ratio is from about 2: 100 to about 50:100, preferably from about 3: 100 to about 35: 100, more preferably from about 4:100 to about 25:100. As stated hereinbefore, this typically requires from about 0.2% to about 20%, preferably from about 0.5% to about 10%, more preferably from about 1% to about 5% silicone.
The PDMS also improves the ease of ironing addition to improving the rewettabihty characteristics of the fabncs. When the fabnc care composition contains an optional soil release polymer, the amount of PDMS deposited on cotton fabncs increases and PDMS improves soil release benefits on polyester fabncs. Also, the PDMS improves the nnsmg charactenstics of the fabnc care compositions by reducing the tendency of the compositions to foam dunng the nnse. Surpnsmgly, there is little, if any, reduction in the softening charactenstics of the fabnc care compositions as a result of the presence of the relatively large amounts of PDMS.
The present invention can include other optional components conventionally used in textile treatment compositions, for example: colorants; preservatives; surfactants; anti-shnnkage agents; fabric crisping agents; spotting agents; germicides; fungicides; anti-corrosion agents; enzymes such as proteases, cellulases, amylases, lipases, etc.; and the like.
The present invention can also include other compatible ingredients, including those disclosed U.S. Pat. No. 5,686,376, Rusche, et al.; issued November 1 1, 1997, Shaw, et al.; and U.S. Pat. No. 5.536.421 , Hartman, et al., issued July 16, 1996, said patents being incorporated herein by reference.
All parts, percentages, proportions, and ratios herein are by weight unless otherwise specified and all numerical values are approximations based upon normal confidence limits. All documents cited are, relevant part, incorporated herein by reference. (vin). Fabric Abrasion Reducing Polymers
The compositions of the present invention compnse from about 0.01%, preferably from about 0 1% to about 20%, preferably to about 10% by weight, of a fabnc abrasion reducing polymer.
The fabnc abrasion reducing polymers useful in the present invention have the formula: [-P(D)m-]n wherein the unit P is a polymer backbone which compnses units which are homopolymenc or copolymenc. D units are defined herein below. For the purposes of the present invention the term "homopolymenc" is defined as "a polymer backbone which is compnsed of units having the same unit composition, i.e., formed from polymerization of the same monomer". For the purposes of the present invention the term "copolymenc" is defined as "a polymer backbone which is compnsed of units having a different unit composition, i.e., formed from the polymerization of two or more monomers".
P backbones preferably comprise units having the formula:
[CR2-CR2] or [(CR2)X-L]— wherein each R unit is independently hydrogen, C C12 alkyl, C6-Cι2 aryl, and D units as descnbed herein below; preferably C C4 alkyl.
Each L unit is independently selected from heteroatom-contammg moieties, non-hmitmg examples of which are selected from the group consisting of: R1 0 o o o
I I I II II II
-N — o — — o— c — — c— o- -o— c— o- -c-
0 0 0 0 o
II II II II II s — — o— s — — s— o — — o— s— o ' ~~ II II II II
0 o o 0 polysiloxane having the formula:
Figure imgf000039_0001
wherein the index p is from 1 to about 6; units which have dye transfer inhibition activity:
Figure imgf000039_0002
and mixtures thereof; wherein R1 is hydrogen, C Cι2 alkyl, C6-Cι2 aryl, and mixtures thereof. R2 is C1-C12 alkyl, Cι-C]2 alkoxy, C6-C12 aryloxy, and mixtures thereof; preferably methyl and methoxy. R3 is hydrogen C,-C,2 alkyl, C6-C12 aryl, and mixtures thereof; preferably hydrogen or C1-C4 alkyl, more preferably hydrogen. R4 is Cι-C)2 alkyl, C6-C12 aryl, and mixtures thereof.
The backbones of the fabric abrasion reducing polymers of the present invention comprise one or more D units which are units which comprise one or more units which provide a dye transfer inhibiting benefit. The D unit can be part of the backbone itself as represented in the general formula:
[-P(D)m-]n or the D unit may be incorporated into the backbone as a pendant group to a backbone unit having, for example, the formula:
[CR-CR2] or [(CR)X-L]—
D D However, the number of D units depends upon the formulation. For example, the number of D units will be adjusted to formula stability as well as efficacy of any optional dye transfer inhibition while providing a polymer which has fabric abrasion reducing properties. The molecular weight of the fabric abrasion reducing polymers of the present invention are from about 500, preferably from about 1,000; to about 6,000,000, preferably to about 2.000,000 daltons. Therefore the value of the index n is selected to provide the indicated molecular weight.
Polymers Compnsing Amide Units
Non-hmitmg examples of preferred D units are D units which compnse an amide moiety. Examples of polymers wherein an amide unit is introduced into the polymer via a pendant group includes polyvmylpyrrohdone having the formula:
[CH-CH2]n
polyvmyloxazohdone having the formula £: r°
Figure imgf000040_0001
polyvmylmethyloxazo done having the formula:
n
Figure imgf000040_0002
polyacrylamides and N-substituted polyacrylamides having the formula:
[CH-CH2]n c=o
I ,
N(R)2 wherein each R' is independently hydrogen, -Cβ alkyl, or both R' units can be taken together to form a ring compnsing 4-6 carbon atoms; polymethacrylamides and N-substituted polymethacrylamides having the general formula:
CH3
I [C-CH2]π
C=0
I . N(R)2 wherein each R' is independently hydrogen, C,-C6 alkyl, or both R' units can be taken together to form a ring comprising 4-6 carbon atoms; poly(N-acrylylglycιnamιde) having the formula:
[CH-CH2]n
C=0 o
I II
NH— CH2-C— N(R')2 wherein each R' is independently hydrogen, Cι-C6 alkyl, or both R' units can be taken together to form a ring compnsing 4-6 carbon atoms; poly(N-methacrylylglycmamιde) having the formula:
CH3
I [C-CH2]n
C=0 o
I II
NH— CH2-C— N(R')2 wherein each R' is independently hydrogen, C]-C6 alkyl, or both R' units can be taken together to form a nng compnsing 4-6 carbon atoms; polyv ylurethanes having the formula:
[CH-CH2]n
O
I
C=0
I
N(R')2 wherein each R' is independently hydrogen, Cι-C6 alkyl, or both R' units can be taken together to form a nng compnsing 4-6 carbon atoms. An example of a D unit wherein the nitrogen of the dye transfer inhibiting moiety is incorporated into the polymer backbone is a poly(2-ethyl-2-oxazohne) having the formula: [CH2-CH2-N]n
C=0
I
CH2CH3 wherein the index n indicates the number of monomer residues present
The fabric abrasion reducing polymers of the present invention can comprise any mixture of dye transfer inhibition units which provides the product with suitable properties. The preferred polymers which comprise D units which are amide moieties are those which have the nitrogen atoms of the amide unit highly substituted so the nitrogen atoms are in effect shielded to a varying degree by the surrounding non-polar groups. This provides the polymers with an amphiphilic character. Non-limitmg examples include polyvmyl-pyrrohdones, polyvinyloxazohdones, N.N-disubstituted polyacrylamides, and N,N-dιsubstιtuted polymethacrylamides A detailed description of physico-chemical properties of some of these polymers are given m "Water-Soluble Synthetic Polymers: Properties and Behavior". Philip Molyneux, Vol. I, CRC Press, (1983) included herein by reference.
The amide containing polymers may be present partially hydrolyzed and/or crosshnked forms. A preferred polymeric compound for the present invention is polyvmylpyrrohdone (PVP). This polymer has an amphiphilic character with a highly polar amide group confemng hydrophihc and polar-attractmg properties, and also has non-polar methylene and methme groups, in the backbone and/or the nng, conferring hydrophobic properties The rings may also provide planar alignment with the aromatic rings in the dye molecules. PVP is readily soluble m aqueous and organic solvent systems PVP is available ex ISP, Wayne, New Jersey, and BASF Corp., Parsippany, New Jersey, as a powder or aqueous solutions in several viscosity grades, designated as, e.g., K-12, K-15, K-25, and K-30. These K-values indicate the viscosity average molecular weight, as shown below:
Figure imgf000042_0001
PVP K-12, K-15, and K-30 are also available ex Polysciences, Inc. Warnngton, Pennsylvania, PVP K-15, K-25, and K-30 and poly(2-ethyl-2-oxazolme) are available ex Aldnch Chemical Co., Inc., Milwaukee, Wisconsin. PVP K30 (40,000) through to K90 (360,000) are also commercially available ex BASF under the tradename Luviskol or commercially available ex ISP. Still higher molecular PVP like PVP 1.3MM, commercially available ex Aldnch is also suitable for use herein. Yet further PVP-type of matenal suitable for use in the present invention are polyvmylpynohdone-co-dimethylammoethylmethacrylate. commercially available commercially ex ISP a quatemised form under the tradename Gafquat® or commercially available ex Aldnch Chemical Co having a molecular weight of approximately 1.0MM, polyvinylpyπolidone-co-vmyl acetate, available ex BASF under the tradename Luviskol®. available in v ylpyrrolidone.vmylacetate ratios of from 3 7 to 7 3
Polymers Compnsing N-oxide Units
Another D unit which provides dye transfer inhibition enhancement to the fabnc abrasion reducing polymers described herein, are N-oxide units having the formula-
Figure imgf000043_0001
wherein R1, R2, and R3 can be any hydrocarbyl unit (for the purposes of the present invention the term "hydrocarbyl" does not include hydrogen atom alone). The N-oxide unit may be part of a polymer, such as a polyamme, i.e., polyalkyleneamme backbone, or the N-oxide may be part of a pendant group attached to the polymer backbone. An example of a polymer which comprises an the N-oxide unit as a part of the polymer backbone is polyethyleneimme N-oxide. Non-limitmg examples of groups which can compnse an N-oxide moiety include the N-oxides of certain heterocycles inter aha pyridine, pyrrole, lmidazole, pyrazole, pyrazme, pynmidme, pyπdazme, pipendme, pyrrohdme, pyrrohdone, azohdme, morpholme. A preferred polymer is poly(4- vmylpyndmg N-oxide, PVNO) In addition, the N-oxide unit may be pendant to the nng, for example, aniline oxide.
N-oxide compnsing polymers of the present invention will preferably have a ration of N- oxidized amme nitrogen to non-oxidized amine nitrogen of from about 1:0 to about 1:2, preferably to about 1:1, more preferably to about 3 1 The amount of N-oxide units can be adjusted by the formulator. For example, the formulator may co-polymenze N-oxide compnsing monomers with non N-oxide compnsing monomers to arrive at the desired ratio of N-oxide to non N-oxide ammo units, or the formulator may control the oxidation level of the polymer dunng preparation. The amme oxide unit of the polyamme N-oxides of the present invention have a Pka less than or equal to 10, preferably less than or equal to 7, more preferably less than or equal to 6. The average molecular weight of the N-oxide compnsing polymers which provide a dye transfer inhibitor benefit to reduced fabnc abrasion polymers is from about 500 daltons, preferably from about 100,000 daltons. more preferably from about 160.000 daltons to about 6,000,000 daltons, preferably to about 2,000,000 daltons, more preferably to about 360,000 daltons.
Polymers Comprising Amide Units and N-oxide Units
A further example of polymers which are fabric abrasion reducing polymers which have dye transfer inhibition benefits are polymers which compnse both amide units and N-oxide units as descnbed herein above. Non-limitmg examples include co-polymers of two monomers wherein the first monomer compnses an amide unit and the second monomer compnses an N- oxide unit. In addition, ohgomers or block polymers compnsing these units can be taken together to form the mixed amide/N-oxide polymers. However, the resulting polymers must retain the water solubility requirements descnbed herein above. Molecular weight
For all the above described polymers of the invention, it is most preferred that they have a molecular weight the range as descnbed herein above. This range is typically higher than the range for polymers which render only dye transfer inhibition benefits alone. Indeed, the higher molecular weight of the abrasion reducing polymers provides for reduction of fabnc abrasion which typically occurs subsequent to treatment, for example dunng garment use, or in a washing procedure. Not to be bound by theory, it is believed that the high molecular weight enables the deposition of the polymer on the fabric surface and provides sufficient substantivity so that the polymer is capable of remaining on the fabnc during subsequent use and subsequent laundenng of the fabnc. Further, it is believed that for a given charge density, increasing the molecular weight will increase the substantivity of the polymer to the fabnc surface. Ideally the balance of charge density and molecular weight will provide both a sufficient attraction to the fabric dunng subsequent wash cycles. Increasing molecular weight is considered preferable to increasing charge density as it allows a greater choice in the range of matenals which can provide the desired benefit and avoids the negative impact that increasing charge density may have on the attraction of soil and residue onto treated fabncs. It should be noted, however, that a similar benefit may be predicted from the approach of increasing charge density while retaining a lower molecular weight matenal.
(IX). Malodor Control Agents Cyclodextnn
As used herein, the term "cyclodextnn" includes any of the known cyclodextnns such as unsubstituted cyclodextnns containing from six to twelve glucose units, especially, alpha- cyclodextnn, beta-cyclodextnn, gamma-cyclodextnn and or their denvatives and/or mixtures thereof. The alpha-cyclodextnn consists of six glucose units, the beta-cyclodextnn consists of seven glucose units, and the gamma-cyclodextπn consists of eight glucose units arranged in donut-shaped rings The specific coupling and conformation of the glucose units give the cyclodextnns a rigid, conical molecular structures with hollow interiors of specific volumes. The "lining" of each internal cavity is formed by hydrogen atoms and glycosidic bndging oxygen atoms; therefore, this surface is fairly hydrophobic. The unique shape and physical-chemical properties of the cavity enable the cyclodextnn molecules to absorb (form inclusion complexes with) organic molecules or parts of organic molecules which can fit into the cavity. Many odorous molecules can fit into the cavity including many malodorous molecules and perfume molecules. Therefore, cyclodextnns, and especially mixtures of cyclodextnns with different size cavities, can be used to control odors caused by a broad spectrum of organic odonferous matenals, which may, or may not, contain reactive functional groups. The complexation between cyclodextnn and odorous molecules occurs rapidly the presence of water. However, the extent of the complex formation also depends on the polanty of the absorbed molecules. In an aqueous solution, strongly hydrophihc molecules (those which are highly water-soluble) are only partially absorbed, if at all. Therefore, cyclodextnn does not complex effectively with some very low molecular weight organic amines and acids when they are present at low levels on wet fabncs. As the water is being removed however, e.g., the fabnc is being dried off, some low molecular weight organic amines and acids have more affinity and will complex with the cyclodextnns more readily. The cavities within the cyclodextnn in the solution of the present invention should remain essentially unfilled (the cyclodextnn remains uncomplexed) while in solution, in order to allow the cyclodextnn to absorb various odor molecules when the solution is applied to a surface. Non-den vatised (normal) beta-cyclodextnn can be present at a level up to its solubility limit of about 1.85% (about 1.85g m 100 grams of water) at room temperature. Beta-cyclodextnn is not preferred in compositions which call for a level of cyclodextnn higher than its water solubility limit. Non-deπvatised beta-cyclodextnn is generally not preferred when the composition contains surfactant since it affects the surface activity of most of the preferred surfactants that are compatible with the denvatised cyclodextnns.
Preferably, the odor absorbing solution of the present invention is clear. The term "clear" as defined herein means transparent or translucent, preferably transparent, as in "water clear," when observed through a layer having a thickness of less than about 10 cm.
Preferably, the cyclodextnns used in the present invention are highly water-soluble such as, alpha-cyclodextnn and/or denvatives thereof, gamma-cyclodextnn and/or denvatives thereof, denvatised beta-cyclodextnns, and/or mixtures thereof. The denvatives of cyclodextnn consist mamly of molecules wherein some of the OH groups are converted to OR groups. Cyclodextnn denvatives include, e.g., those with short chain alkyl groups such as methylated cyclodextnns, and ethylated cyclodextnns. wherein R is a methyl or an ethyl group; those with hydroxyalkyl substituted groups, such as hydroxypropyl cyclodextnns and/or hydroxyethyl cyclodextnns, wherein R is a -CH2-CH(OH)-CH3 or a "CH2CH -OH group, branched cyclodextnns such as maltose-bonded cyclodextnns; cationic cyclodextnns such as those containing 2-hydroxy-3- (dιmefhylamιno)propyl ether, wherein R is CH2-CH(OH)-CH2-N(CH3)2 which is cationic at low pH; quaternary ammonium, e.g., 2-hydroxy-3-(tπmethylammonιo)propyl ether chloride groups, wherein R is CH2-CH(0H)-CH2-N+(CH3)3C1"; anionic cyclodextnns such as carboxymethyl cyclodextnns, cyclodextnn sulfates. and cyclodextnn succ ylates; amphotenc cyclodextnns such as carboxymefhyl/quatemary ammonium cyclodextnns; cyclodextnns wherein at least one glucopyranose unit has a 3-6-anhydro-cyclomalto structure, e.g., the mono-3-6- anhydrocyclodextnns, as disclosed in "Optimal Performances with Minimal Chemical Modification of Cyclodextnns", F. Diedaini-Pilard and B. Perly, The 7th International Cyclodextnn Symposium Abstracts, April 1994, p. 49, said references being incorporated herein by reference; and mixtures thereof Other cyclodextnn denvatives are disclosed in U.S. Pat. Nos.: 3,426,011, Parmerter et al., issued Feb. 4, 1969; 3,453,257; 3,453,258; 3,453,259; and 3,453,260, all in the names of Parmerter et al., and all issued July 1 , 1969; 3,459,731, Gramera et al., issued Aug. 5, 1969; 3,553,191, Parmerter et al., issued Jan. 5, 1971; 3,565,887, Parmerter et al., issued Feb. 23, 1971; 4,535,152, Szejth et al., issued Aug. 13, 1985; 4,616,008, Hirai et al., issued Oct. 7, 1986; 4,678,598, Ogmo et al., issued Jul. 7, 1987; 4,638,058, Brandt et al., issued Jan. 20, 1987; and 4,746,734, Tsuchiyama et al., issued May 24, 1988; all of said patents being incorporated herein by reference.
Highly water-soluble cyclodextnns are those having water solubility of at least about 10 g in 100 ml of water at room temperature, preferably at least about 20 g in 100 ml of water, more preferably at least about 25 g in 100 ml of water at room temperature. The availability of solubihzed, uncomplexed cyclodextnns is essential for effective and efficient odor control performance. Solubihzed, water-soluble cyclodextnn can exhibit more efficient odor control performance than non- water-soluble cyclodextnn when deposited onto surfaces, especially fabnc.
Examples of preferred water-soluble cyclodextnn denvatives suitable for use herein are hydroxypropyl alpha-cyclodextnn, methylated alpha-cyclodextnn, methylated beta-cyclodextnn, hydroxyethyl beta-cyclodextnn, and hydroxypropyl beta-cyclodextnn. Hydroxyalkyl cyclodextnn denvatives preferably have a degree of substitution of from about 1 to about 14, more preferably from about 1.5 to about 7, wherein the total number of OR groups per cyclodextnn is defined as the degree of substitution. Methylated cyclodextnn denvatives typically have a degree of substitution of from about 1 to about 18, preferably from about 3 to about 16. A known methylated beta-cyclodextnn is heptakιs-2,6-dι-0-methyl-β-cyclodextπn, commonly known as DIMEB, in which each glucose unit has about 2 methyl groups with a degree of substitution of about 14 A preferred, more commercially available, methylated beta- cyclodextnn is a randomly methylated beta-cyclodextnn, commonly known as RAMEB, having different degrees of substitution, normally of about 12.6 RAMEB is more preferred than DIMEB, since DEV1EB affects the surface activity of the preferred surfactants more than RAMEB. The preferred cyclodextnns are available, e.g., from Cerestar USA, Inc. and Wacker Chemicals (USA), Inc
It is also preferable to use a mixture of cyclodextnns. Such mixtures absorb odors more broadly by complex g with a wider range of odoriferous molecules having a wider range of molecular sizes. Preferably at least a portion of the cyclodextnns is alpha-cyclodextnn and its denvatives thereof, gamma-cyclodextrm and its denvatives thereof, and or denvatised beta- cyclodextnn, more preferably a mixture of alpha-cyclodextnn, or an alpha-cyclodextnn denvative, and denvatised beta-cyclodextnn, even more preferably a mixture of denvatised alpha-cyclodextnn and denvatised beta-cyclodextnn, most preferably a mixture of hydroxypropyl alpha-cyclodextnn and hydroxypropyl beta-cyclodextnn, and or a mixture of methylated alpha- cyclodextnn and methylated beta-cyclodextnn.
It is preferable that the usage compositions of the present invention contain low levels of cyclodextnn so that a visible stam does not appear on the fabric at normal usage levels. Preferably, the solution used to treat the surface under usage conditions is virtually not discernible when dry. Typical levels of cyclodextnn in usage compositions for usage conditions are from about 0.01% to about 5%, preferably from about 0 1% to about 4%, more preferably from about 0.5% to about 2% by weight of the composition. Compositions with higher concentrations can leave unacceptable visible stams on fabncs as the solution evaporates off of the fabric. This is especially a problem on thm, colored, synthetic fabncs. In order to avoid or minimize the occurrence of fabnc staining, it is preferable that the fabnc be treated at a level of less than about 5 mg of cyclodextnn per gram of fabric, more preferably less than about 2 mg of cyclodextnn per gram of fabnc. The presence of the surfactant can improve appearance by minimizing localized spotting.
Concentrated compositions can also be used in order to deliver a less expensive product. When a concentrated product is used, i.e., when the level of cyclodextnn used is from about 3% to about 20%, more preferably from about 5% to about 10%, by weight of the concentrated composition, it is preferable to dilute the concentrated composition before treating fabncs in order to avoid staining. Preferably the concentrated cyclodextnn composition is diluted with about 50% to about 6000%, more preferably with about 75% to about 2000%, most preferably with about 100% to about 1000% by weight of the concentrated composition of water. The resulting diluted compositions have usage concentrations of cyclodextnn as discussed hereinbefore, e.g., of from about 0.1% to about 5%, by weight of the diluted composition. Low Molecular Weight Polyols
Low molecular weight polyols with relatively high boiling points, as compared to water, such as ethylene glycol, propylene glycol and/or glycerol are preferred optional ingredients for improving odor control performance of the composition of the present invention when cyclodextnn is present. Not to be bound by theory, it is believed that the incorporation of a small amount of low molecular weight glycols into the composition of the present invention enhances the formation of the cyclodextnn inclusion complexes as the fabnc dnes.
It is believed that the polyols' ability to remain on the fabnc for a longer penod of time than water, as the fabric dries allows it to form ternary complexes with the cyclodextnn and some malodorous molecules. The addition of the glycols is believed to fill up void space the cyclodextnn cavity that is unable to be filled by some malodor molecules of relatively smaller sizes. Preferably the glycol used is glycenn. ethylene glycol, propylene glycol, diethylene glycol, dipropylene glycol or mixtures thereof, more preferably ethylene glycol and/or propylene glycol. Cyclodextnns prepared by processes that result in a level of such polyols are highly desirable, since they can be used without removal of the polyols.
Some polyols, e.g., dipropylene glycol, are also useful to facilitate the solubihzation of some perfume ingredients m the composition of the present invention.
Typically, glycol is added to the composition of the present invention at a level of from about 0.01% to about 3%, by weight of the composition, preferably from about 0.05% to about 1%, more preferably from about 0.1% to about 0.5%, by weight of the composition. The preferred weight ratio of low molecular weight polyol to cyclodextnn is from about 2:1,000 to about 20:100, more preferably from about 3:1,000 to about 15:100, even more preferably from about 5:1,000 to about 10: 100, and most preferably from about 1:100 to about 7:100. Metal Salts Optionally, but highly preferred, the present invention can include metallic salts for added odor absorption and/or antimicrobial benefit for the cyclodextnn solution when cyclodextnn is present. The metallic salts are selected from the group consisting of copper salts, zinc salts, and mixtures thereof.
Copper salts have some antimicrobial benefits. Specifically, cupnc abietate acts as a fungicide, copper acetate acts as a mildew inhibitor, cupnc chloride acts as a fungicide, copper lactate acts as a fungicide, and copper sulfate acts as a germicide. Copper salts also possess some malodor control abilities. See U. S. Pat. No. 3,172,817, Leupold, et al., which discloses deodonzmg compositions for treating disposable articles, compnsing at least slightly water- soluble salts of acylacetone, including copper salts and zinc salts, all of said patents are incorporated herein by reference. The preferred zinc salts possess malodor control abilities. Zmc has been used most often for its ability to ameliorate malodor, e.g., in mouth wash products, as disclosed in U.S. Pat. Nos 4,325,939, issued Apr. 20, 1982 and 4,469.674. issued Sept. 4, 1983, to N. B. Shah, et al., all of which are incorporated herein by reference. Highly-ionized and soluble zmc salts such as zinc chloride, provide the best source of z c ions Zmc borate functions as a fungistat and a mildew inhibitor, zmc caprylate functions as a fungicide, zmc chloride provides antiseptic and deodorant benefits, zmc πcmoleate functions as a fungicide, zmc sulfate heptahydrate functions as a fungicide and zmc undecylenate functions as a fungistat.
Preferably the metallic salts are water-soluble zmc salts, copper salts or mixtures thereof, and more preferably z c salts, especially ZnCl2 These salts are preferably present in the present invention pnmaπly to absorb amme and sulfur-containing compounds that have molecular sizes too small to be effectively complexed with the cyclodextnn molecules. Low molecular weight sulfur-containing matenals, e.g., sulfide and mercaptans, are components of many types of malodors, e.g , food odors (garlic, onion), body/perspiration odor, breath odor, etc. Low molecular weight amines are also components of many malodors, e.g., food odors, body odors, unne, etc.
When metallic salts are added to the composition of the present invention they are typically present at a level of from about 0.1% to about 10%, preferably from about 0.2% to about 8%, more preferably from about 0.3% to about 5% by weight of the usage composition. When zmc salts are used as the metallic salt, and a clear solution is desired, it is preferable that the pH of the solution is adjusted to less than about 7, more preferably less than about 6, most preferably, less than about 5, in order to keep the solution clear
Soluble Carbonate and/or Bicarbonate Salts
Water-soluble alkali metal carbonate and/or bicarbonate salts, such as sodium bicarbonate, potassium bicarbonate, potassium carbonate, cesium carbonate, sodium carbonate, and mixtures thereof can be added to the composition of the present invention in order to help to control certain acid-type odors. Preferred salts are sodium carbonate monohydrate, potassium carbonate, sodium bicarbonate, potassium bicarbonate, and mixtures thereof. When these salts are added to the composition of the present invention, they are typically present at a level of from about 0.1% to about 5%, preferably from about 0.2% to about 3%, more preferably from about
0.3% to about 2%, by weight of the composition. When these salts are added to the composition of the present invention it is preferably that incompatible metal salts not be present in the invention. Preferably, when these salts are used the composition should be essentially free of zmc and other incompatible metal ions, e.g., Ca, Fe, Ba, etc. which form water-msoluble salts. Enzymes Enzymes can be used to control certain types of malodor, especially malodor from urine and other types of excretions, including regurgitated materials Proteases are especially desirable. The activity of commercial enzymes depends very much on the type and punty of the enzyme being considered. Enzymes that are water soluble proteases like pepsin, tnpsm, ficin, bromelm, papam, rennin, and mixtures thereof are particularly useful.
Enzymes are normally incorporated at levels sufficient to provide up to about 5 mg by weight, preferably from about 0.001 mg to about 3 mg, more preferably from about 0.002 mg to about 1 mg, of active enzyme per gram of the aqueous compositions. Stated otherwise, the aqueous compositions herein can comprise from about 0.0001% to about 0.5%, preferably from about 0.001% to about 0.3%, more preferably from about 0 005% to about 0.2% by weight of a commercial enzyme preparation Protease enzymes are usually present in such commercial preparations at levels sufficient to provide from 0 0005 to 0.1 Anson units (AU) of activity per gram of aqueous composition.
Nonhmitmg examples of suitable, commercially available, water soluble proteases are pepsm, tnpsm, ficin, bromelm, papam, rennin, and mixtures thereof. Papam can be isolated, e.g., from papaya latex, and is available commercially in the punfied form of up to, e.g., about 80% protein, or cruder, technical grade of much lower activity. Other suitable examples of proteases are the subtihsins which are obtained from particular strains of B. subtihs and B. hcheniforms . Another suitable protease is obtained from a strain of Bacillus, having maximum activity throughout the pH range of 8-12, developed and sold by Novo Industnes A/S under the registered
® trade name ESPERASE . The preparation of this enzyme and analogous enzymes is descnbed in Bntish Patent Specification No. 1,243,784 of Novo Proteolytic enzymes suitable for removing protein-based stams that are commercially available include those sold under the trade names ALCALASE® and SAVINASE® by Novo Industnes A/S (Denmark) and MAXATASE® by International Bio-Synthetics, Inc. (The Netherlands) Other proteases include Protease A (see European Patent Application 130,756, published January 9, 1985); Protease B (see European Patent Application Senal No. 87303761.8, filed Apnl 28, 1987, and European Patent Application 130,756, Bott et al, published January 9, 1985); and proteases made by Genencor International, Inc., according to one or more of the following patents: Caldwell et al, U.S. Patent Nos. 5,185,258, 5,204,015 and 5,244,791.
A wide range of enzyme matenals and means for their incorporation into liquid compositions are also disclosed in U.S. Patent 3,553,139, issued January 5, 1971 to McCarty et al. Enzymes are further disclosed in U.S. Patent 4,101,457, Place et al, issued July 18, 1978, and in U.S. Patent 4,507,219, Hughes, issued March 26, 1985. Other enzyme matenals useful for liquid formulations, and their incorporation into such formulations, are disclosed m U.S. Patent 4,261,868, Hora et al, issued Apnl 14, 1981. Enzymes can be stabilized by vanous techniques, e.g., those disclosed and exemplified in U S Patent 3.600.319. issued August 17, 1971 to Gedge, et al , European Patent Application Publication No 0 199 405, Application No. 86200586.5, published October 29, 1986, Venegas, and in U S Patent 3,519,570 All of the above patents and applications are incorporated herein, at least m pertinent part Enzyme-polyethylene glycol conjugates are also preferred Such polyethylene glycol
(PEG) derivatives of enzymes, wherein the PEG or alkoxy-PEG moieties are coupled to the protein molecule through, e.g., secondary amme linkages Suitable denvatization decreases lmmunogenicity, thus minimizes allergic reactions, while still maintaining some enzymatic activity An example of protease-PEG's is PEG-subtihsm Carlsberg from B. lichenmformis coupled to methoxy-PEGs through secondary am e linkage, and is available from Sigma-Aldnch Corp., St. Louis, Missoun.
Zeolites
When the clarity of the solution is not needed, and the solution is not sprayed on fabncs, other optional odor absorbing materials, e.g , zeolites and/or activated carbon, can also be used. A preferred class of zeolites is charactenzed as "intermediate" silicate/alummate zeolites. The intermediate zeolites are charactenzed by Sι02 Alθ2 molar ratios of less than about 10.
Preferably the molar ratio of S1O2 AIO2 ranges from about 2 to about 10. The intermediate zeolites have an advantage over the "high" zeolites. The intermediate zeolites have a higher affinity for amme-type odors, they are more weight efficient for odor absorption because they have a larger surface area, and they are more moisture tolerant and retain more of their odor absorbing capacity in water than the high zeolites. A wide vanety of intermediate zeolites suitable for use herein are commercially available as Valfor CP301-68, Valfor 300-63, Valfor® CP300-35, and Valfor® CP300-56, available from PQ Corporation, and the CBV100® senes of zeolites from Conteka.
® ® Zeolite matenals marketed under the trade name Abscents and Smellnte , available from The Union Carbide Corporation and UOP are also preferred. These matenals are typically available as a white powder in the 3-5 micron particle size range. Such matenals are preferred over the intermediate zeolites for control of sulfur-contammg odors, e.g., thiols, mercaptans.
Activated Carbon The carbon material suitable for use m the present invention is the matenal well known in commercial practice as an absorbent for organic molecules and or for air punfication purposes.
Often, such carbon material is referred to as "activated" carbon or "activated" charcoal. Such
® carbon is available from commercial sources under such trade names as; Calgon-Type CPG ;
Type PCB®, Type SGL®, Type CAL®; and Type OL®. Mixtures Thereof Mixtures of the above matenals are desirable, especially when the mixture provides control over a broader range of odors.
(x) Mixtures of Optional Ingredients
Any mixtures of optional ingredients are also suitable for the present invention. D METHOD FOR TESTING PRODUCT STABILITY
The amount of dispersed phase m the clear or translucent product is a measure of the product stability. Generally a small amount of secondary phase(s) will remain dispersed in the clear product. However, when the amount of the secondary phase(s) becomes too high, particles of secondary phase(s) are likely to agglomerate or coalesce and separate from the primary phase resulting in mhomogeniety. The rate at which separation occurs is dependent on the density difference between the clear product and the dispersed phase, and the number of collisions between dispersed particles and this is dependent on the size and number of dispersed particles. Therefore, when the amount of secondary phase(s) is too high, the product should be consider unstable because it will rapidly separate When the amount of secondary phase(s) is small or nonexistent, the clear products are generally stable for long penods of time. A rapid method of determining if a product is unstable is ultra-high speed centπfugation. Ultra-high speed centπfugation forces collisions between dispersed particles and thus forces product separation. The lower the amount of secondary phase(s) present and the more stable the dispersion, the smaller the volume of separated material will be after a reasonable period of ultra-centnfugation. When only small or ideally no separation occurs dunng ultra-centnfugation a product is considered stable for the uses disclosed withm.
To test a composition for phase separation, the composition is loaded into a Beckman polyallomer centnfuge tube until the combined weight of the tube and the composition is 13.5 + or - 0.02g. Six tubes with equal weights of different compositions are placed in rotor buckets and placed on the rotor The rotor is placed into the vacuum chamber The rotor is placed under vacuum and the compositions are spun at 40,000 rpm for 16 hrs at 25 °C. At the end of 16 hrs., the tubes are removed and examined for separation. When separation is detected, the length of the total composition in the tube is measured. The length of each phase is measured The length of the longest phase is substracted from the entire length of the composition the tube and then the result is divided by the entire length of the composition and multiplied by 100 to compute the %phase volume of the phase separation. Formulas are considered stable if the %phase volume is at or below 5%.
EXAMPLES
TABLE 1. Samples with conventional pnncipal solvent levels.
Figure imgf000053_0001
1. Diquat softener = The products formed by quatemization of reaction products of fatty acid with N, N, N',N', tetraakιs(hydroxyethyl)-l,6-dιammohexane. 2. TMPD =2,2,4- tnmethyl pentane-l,3-dιol.
TABLE 2. Examples of Monoalkyl quat used to reduce the level of the pnncipal solvent 1,2- hexanediol level.
Figure imgf000053_0002
3. Adogen 461 = cocoalkyl tnmethyl quaternary ammonium chloride. TABLE 3. Monoalkyl quat used to reduce the level of vanous pnncipal solvents and to eliminate pnncipal solvent
Figure imgf000053_0003
Figure imgf000054_0001
4. Adogen 417 = C16-18 unsaturated alkyl tnmethyl quaternary ammonium chloride.
5. EHDiol = 2-ehtyl-l,3-hexanediol.
TABLE 4. Monoalkyl quat used to reduce the level of vanous principal solvents m formulas with higher diquat levels vs. Table 3.
Figure imgf000054_0002
Figure imgf000055_0001
TABLE 5. Formulation with monoalkyl quat and no added organic and/or principal solvent
Figure imgf000055_0002
TABLE 6. Cocamide and polar oil used to reduce the principal solvent and the total solvent level.
Figure imgf000055_0003
Figure imgf000056_0001
6. Rewopal® C6 = an ethoxylated cocomonoethanolamide sold by Witco Corporation 7 Wickenol 1586 = dioctyl adipate from Akzo, Inc.
TABLE 7. Mixtures of Diquat softeners and conventional monoquat softeners
Figure imgf000056_0002
8. TEA Diester Quat = Methyl sulfate Quatemized condensation reaction of about 1.9 moles of canola fatty acid with one mole of tnethanolamme.

Claims

WHAT IS CLAIMED IS:
1. Clear or translucent aqueous fabnc softening composition compnsing polyquatemary ammonium softener compound and less than about 15% by weight of the composition of organic solvent, said composition containing 5%, or less, by volume of secondary dispersed phase.
2. The composition of Claim 1 wherein there is less than about 3% by volume of said secondary dispersed phase.
3. The composition of Claim 1 wherein there is less than about 1% by volume of said secondary dispersed phase.
4. The composition of Claim 1 wherein said composition is essentially free of secondary dispersed phase.
5. Clear, or translucent liquid fabric softener composition comprising:
A. from about 1% to about 80% by weight of the composition, of polyquatemary ammonium fabnc softener active which either has a phase transition temperature in the presence of less than about 5% organic solvent or water of less than about 50°C or which has no significant endothermic phase transition in the region -50°C to 100°C, said active being in a bilayer;
B. an effective amount of stabilizer for maintaining said composition clear or translucent comprising:
(1) an effective level of organic solvent;
(2) an effective amount of bilayer modifier; and
(3) mixtures thereof;
C. optional additional fabric softener active and/or cationic charge booster; the balance water.
6. The composition of Claim 5 wherein said polyquatemary ammonium salt has a phase transition temperature in the presence of less than about 5% organic solvent or water of less than about 35°C and is present at a level of from about 5% to about 75% by weight of the composition; and wherein said organic solvent, m the absence of an effective amount of bilayer modifier, compnses pnncipal solvent having a ClogP of from about -2.0 to about 2.6 at a level of at least about 0.25% and less than about 13.5% by weight of the composition
7. The composition of Claim 5 wherein said polyquatemary ammonium salt has a phase transition temperature in the presence of less than about 5% organic solvent or water of less than about 20°C and is present at a level of from about 15% to about 70% by weight of the composition; and wherein said organic solvent, in the absence of an effective amount of bilayer modifier, compnses principal solvent having a ClogP of from about -1.7 to about 1.6 at a level of at least about 0.25% by weight of the composition and less than about 10% by weight of the composition.
8. The composition of Claim 5 wherein said polyquatemary ammonium salt has a phase transition temperature in the presence of less than about 5% organic solvent or water of less than about 10°C and is present at a level of from about 19% to about 65% by weight of the composition; and wherein said organic solvent, m the absence of an effective amount of bilayer modifier, comprises pnncipal solvent having a ClogP of from about -1.0 to about 1.0 at a level of at least about 0.5% by weight of the composition and less than about 7.5% by weight of the composition.
9. The composition of any of Claims 5-8 containing bilayer modifier.
10. The composition of Claim 9 wherein said bilayer modifier compnses single long chain quaternary ammonium compound of the general formula:
[R4N+(R5)3] A-
wherein R4 is Cg-C22 alkyl or alkenyl group; each R^ IS a Ci -Cg alkyl or substituted alkyl group, benzyl group, hydrogen, polyethoxylated chain with from about 2 to about 50 oxyethylene units; and
A" is defined as a fabnc softener compatible countenon.
11. The composition of Claim 9 or Claim 10 wherein said bilayer modifier compnses from about 0.25% to about 20% by weight of the composition of polar and/or non-polar hydrophobic
12 The composition of any of Claims 9-11 wherein said bilayer modifier compnses noniomc surfactant containing from about 6 to about 22 carbon atoms in a hydrophobic chain ethoxylated with from about 2 to about < 50 ethoxy groups
13. The composition of any of Claims 9-12 wherein said bilayer modifier compnses noniomc surfactants with bulky head group selected from: 1 surfactants having the formula
R'-C(0)-Y'-[C(R5)]m-CH20(R20)zH wherein R is selected from the group consisting of saturated or unsaturated, pnmary, secondary or branched chain alkyl or alkyl-aryl hydrocarbons; said hydrocarbon chain containing from about 6 to about 22 carbon atoms; Y' is selected from the following groups: -O-; -N(A)-; and/or mixtures thereof; A is selected from the following groups: H; R1; -(R2-0)z-H; -(CH2)XCH3; phenyl, or substituted aryl, wherein 0 < x < about 3 and z is from about 5 to about 30; each R2 is selected from the following groups or combinations of the following groups: -(CH2)„- wherein n is from about 1 to about 4 and or -[CH(CH3)CH2]s and each R5 is selected from the following groups: -OH; and -0(R20)z-H ; and m is from about 2 to about 4; 2. surfactants having the formulas:
Figure imgf000059_0001
wherein Y" = N or O; and each R5 is selected independently from the following:
-H, -OH, -(CH2)xCH3, -0(OR2)2-H, -OR1, - OC(0)R\ and -CH(CH2-(OR2)z-H)-CH2-(OR2)z-
, 1
C(O) R , x and R are as defined above and 5 < z, z', and z' ' < 20;
3. polyhydroxy fatty acid amide surfactants of the formula:
R2 - C(0) - N(R!) - Z wherein: each R^ is H, Ci -C4 hydrocarbyl, Cι -C4 alkoxyalkyl, or hydroxyalkyl; and R2 is a C5- C31 hydrocarbyl moiety; and each Z is a polyhydroxyhydrocarbyl moiety having a linear hydrocarbyl chain with at least 3 hvdroxyls directly connected to the chain, or an ethoxylated denvative thereof; and each R' is H or a cyclic mono- or poly-sacchande, or alkoxylated denvative thereof; and
4. mixtures thereof.
14 The composition of claim 1. further compnsing an effective amount of an additional softener active.
15 The composition of claim 14 wherein said additional softener active has a single quaternary moiety and two long hydrophobic moieties.
16. The composition of claim 1 , wherein said composition has a microstructure bordered by a phase compnsing liquid crystals.
17. The composition of claim 1, wherein said composition has a microstructure that is bordered by a phase with the optical property of birefringence.
18. The composition of claim 1 , wherein said composition compnses bilayers.
19. The composition of claim 1, wherein said composition compnses vesicles.
20. The composition of claims 1, wherein said composition compnses bicontinuous bilayers.
21. The method of determining the stability of aqueous clear or translucent softening composition compnsing polyquatemary ammonium softener compound compnsing subjecting said composition to high-speed centnfugation and measunng the % volume of secondary phase which separates.
PCT/US2000/018350 1999-07-06 2000-07-05 Clear or translucent aqueous polyquaternary ammonium fabric softener compositions containing low solvent Ceased WO2001002523A1 (en)

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US09/980,797 US6884767B1 (en) 1999-07-06 2000-07-05 Clear or translucent aqueous polyquaternary ammonium fabric softener compositions containing low solvent
US10/942,592 US7018974B2 (en) 1999-07-06 2004-09-16 Clear or translucent aqueous polyquaternary ammonium fabric softener compositions containing low solvent

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1550205A (en) * 1975-07-14 1979-08-08 Procter & Gamble Fabric softening compositions
FR2523606A1 (en) * 1982-03-22 1983-09-23 Colgate Palmolive Co CONCENTRATED SOFTENING COMPOSITIONS FOR FABRICS BASED ON QUATERNARY IMIDAZOLINE DERIVATIVES
US4772425A (en) * 1985-12-23 1988-09-20 Colgate-Palmolive Company Light duty liquid dishwashing composition containing abrasive
EP0503155A1 (en) * 1991-03-13 1992-09-16 Witco Surfactants GmbH Fabric softener based on quaternary poly(oxyalkylene)-alkanolamine esters
EP0803498A1 (en) * 1996-04-26 1997-10-29 Witco Corporation Polyester, polyquaternary compounds, compositions containing them and their use as fabric softener
WO1999027050A1 (en) * 1997-11-24 1999-06-03 The Procter & Gamble Company Clear or translucent aqueous fabric softener compositions containing high electrolyte content and optional phase stabilizer

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1550205A (en) * 1975-07-14 1979-08-08 Procter & Gamble Fabric softening compositions
FR2523606A1 (en) * 1982-03-22 1983-09-23 Colgate Palmolive Co CONCENTRATED SOFTENING COMPOSITIONS FOR FABRICS BASED ON QUATERNARY IMIDAZOLINE DERIVATIVES
US4772425A (en) * 1985-12-23 1988-09-20 Colgate-Palmolive Company Light duty liquid dishwashing composition containing abrasive
EP0503155A1 (en) * 1991-03-13 1992-09-16 Witco Surfactants GmbH Fabric softener based on quaternary poly(oxyalkylene)-alkanolamine esters
EP0803498A1 (en) * 1996-04-26 1997-10-29 Witco Corporation Polyester, polyquaternary compounds, compositions containing them and their use as fabric softener
WO1999027050A1 (en) * 1997-11-24 1999-06-03 The Procter & Gamble Company Clear or translucent aqueous fabric softener compositions containing high electrolyte content and optional phase stabilizer

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