WO2000075384A1 - Process of agglomerating particulate waste material - Google Patents
Process of agglomerating particulate waste material Download PDFInfo
- Publication number
- WO2000075384A1 WO2000075384A1 PCT/ZA2000/000103 ZA0000103W WO0075384A1 WO 2000075384 A1 WO2000075384 A1 WO 2000075384A1 ZA 0000103 W ZA0000103 W ZA 0000103W WO 0075384 A1 WO0075384 A1 WO 0075384A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- slurry
- particulate material
- desired shape
- fines
- dust
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/242—Binding; Briquetting ; Granulating with binders
- C22B1/243—Binding; Briquetting ; Granulating with binders inorganic
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/24—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
- C04B28/26—Silicates of the alkali metals
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10L—FUELS NOT OTHERWISE PROVIDED FOR; NATURAL GAS; SYNTHETIC NATURAL GAS OBTAINED BY PROCESSES NOT COVERED BY SUBCLASSES C10G OR C10K; LIQUIFIED PETROLEUM GAS; USE OF ADDITIVES TO FUELS OR FIRES; FIRE-LIGHTERS
- C10L5/00—Solid fuels
- C10L5/02—Solid fuels such as briquettes consisting mainly of carbonaceous materials of mineral or non-mineral origin
- C10L5/06—Methods of shaping, e.g. pelletizing or briquetting
- C10L5/10—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders
- C10L5/12—Methods of shaping, e.g. pelletizing or briquetting with the aid of binders, e.g. pretreated binders with inorganic binders
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B1/00—Preliminary treatment of ores or scrap
- C22B1/14—Agglomerating; Briquetting; Binding; Granulating
- C22B1/24—Binding; Briquetting ; Granulating
- C22B1/242—Binding; Briquetting ; Granulating with binders
- C22B1/244—Binding; Briquetting ; Granulating with binders organic
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22B—PRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
- C22B7/00—Working up raw materials other than ores, e.g. scrap, to produce non-ferrous metals and compounds thereof; Methods of a general interest or applied to the winning of more than two metals
- C22B7/02—Working-up flue dust
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00474—Uses not provided for elsewhere in C04B2111/00
- C04B2111/00767—Uses not provided for elsewhere in C04B2111/00 for waste stabilisation purposes
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/20—Recycling
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/91—Use of waste materials as fillers for mortars or concrete
Definitions
- This invention relates to a process of agglomerating particulate material and to articles produced by agglomerating particulate material.
- Particulate material and particularly particulate material emanating from industrial processes often have commercial value.
- dust or fines generated in mineral beneficiation plants by abrasion as ore is transported contains traces of minerals. This dust cannot be introduced into furnaces because updrafts within the furnaces channel the dust into the chimney and into the atmosphere.
- dust produced in the mining, transporting and working of coal, coke and other solid combustible fuels is also lost.
- waste particulate material it is also often desirable to utilise waste particulate material to produce bricks and building blocks thereby conserving natural resources conventionally used to produce such items.
- waste particulate material it is desirable to agglomerate solid, particulate, hazardous waste material to facilitate storage and handling.
- agglomerating particulate waste material is to embed the material in cement, usually portland cement. This does tend to be expensive however and the expense can often negate the beneficial aspects of agglomeration. In addition, when solid, particulate, hazardous waste is embedded in cement it can leach out of the agglomeration which, to a large extent, also negates the process.
- the particulate material is metallurgical fines, particularly chromium metal oxide fines, alternatively platinum tailing oxide fines, further alternatively gold tailing fines, and for the desired shape into which the slurry is formed to be a block which is suitable for introduction into an ore beneficiation process.
- the particulate material to be combustible fuel dust, particularly coke dust, alternatively coal dust, further alternatively charcoal dust, and for the desired shape into which the slurry is formed to be a block, alternatively a brick, further alternatively a briquette, all of which are suitable for introduction into a furnace or a domestic fire.
- the particulate material to be sand, material from mine dumps or the like and for the desired shape into which the slurry is formed to be a building brick, alternatively a building block.
- the particulate material to contain matter which is classified as hazardous to human or animal health and for the desired shape into which the slurry is formed to be any shape suitable to facilitate storage of said particulate material.
- the mixture to contain an accelerator in the form of an alkali, preferably an hydroxide, further preferably a metal hydroxide.
- the mixture to contain, if required, a decelerator in the form of a carbon compound and preferably an organic carbon compound.
- the slurry when shaped, to be cured at a temperature in excess of 25 degrees centigrade, and preferably at a temperature of between 40 degrees centigrade and 50 degrees centigrade.
- the slurry to incorporate, in the shaping stage, reinforcing and other elements which are embedded in the cured agglomerate.
- the invention also extends to a shaped article produced in accordance with the above described method.
- Example 1 is an embodiment in which titanium dust is agglomerated for beneficiation
- Example 2 is an embodiment in which solid, combustible fuel dust is agglomerated for use as a fuel
- Example 3 is an embodiment in which metallurgical slags are agglomerated for use in the building industry.
- a process for the agglomeration of particulate material in this example, titanium dust or slag obtained from a titanium extraction plant, comprises the steps of mixing collected titanium particulate material with sodium silicate and an accelerating agent in the form of sodium hydroxide.
- the titanium is in the form of a slag so water need not be added to form a slurry.
- the slurry obtained as described above is then formed into bricks which are substantially the same size and shape as bricks used for building and the bricks are left to cure for 8 hours at 40 degrees centigrade. Once cured the bricks can be stockpiled before being channelled through a titanium extraction plant.
- a process for agglomerating a solid, combustible fuel dust comprises the steps of mixing the coal with water, sodium silicate, sodium hydroxide, electric arc furnace dust, chromite ore, fly ash and granulated blast furnace slag powder to form a slurry which is formed into bricks and cured at 50 degrees centigrade for 8 hours.
- the bricks so formed can also be stockpiled and used in a furnace thus making the coal available for use.
- charcoal fines can be used instead of the Duff coal and that briquettes for use in the domestic environment for heating or cooking as opposed to industrial furnaces can be formed.
- Example 3 a process for agglomerating a metallurgical slag in particulate form to form blocks for use in the building industry is described.
- the slag which contains heavy metal oxides, is mixed with sodium silicate and sodium hydroxide.
- sodium silicate and sodium hydroxide As in the previous example.
- the resulting slurry is moulded to form bricks or hollow building blocks and cured at 40 degrees centigrade for 8 hours before being suitable for use.
Landscapes
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Organic Chemistry (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Materials Engineering (AREA)
- Environmental & Geological Engineering (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Geochemistry & Mineralogy (AREA)
- Metallurgy (AREA)
- Inorganic Chemistry (AREA)
- Ceramic Engineering (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Structural Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
Description
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU56436/00A AU5643600A (en) | 1999-06-03 | 2000-06-02 | Process of agglomerating particulate waste material |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ZA99/3747 | 1999-06-03 | ||
| ZA993747 | 1999-06-03 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2000075384A1 true WO2000075384A1 (en) | 2000-12-14 |
Family
ID=25587759
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ZA2000/000103 Ceased WO2000075384A1 (en) | 1999-06-03 | 2000-06-02 | Process of agglomerating particulate waste material |
Country Status (2)
| Country | Link |
|---|---|
| AU (1) | AU5643600A (en) |
| WO (1) | WO2000075384A1 (en) |
Cited By (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6743275B1 (en) | 2000-05-22 | 2004-06-01 | Alternative Casting Technologies, Llc | Method of making and using ferrous metal particle briquettes |
| WO2006042755A3 (en) * | 2004-10-20 | 2006-08-24 | Rockwool Mineralwool Gmbh & Co | Moulding for generating a mineral melted mass to be defibrated in order to produce insulating materials made of mineral fibres |
| WO2006042757A3 (en) * | 2004-10-20 | 2006-09-08 | Rockwool Mineralwolle | Shaped articles for the production of a mineral melt that is to be reduced to fibers and is used for producing insulating materials made of mineral fibers |
| WO2006042756A3 (en) * | 2004-10-20 | 2006-09-08 | Rockwool Mineralwolle | Shaped article for the production of a mineral melt that is to be reduced to fibers and is used for producing insulating materials made of mineral fibers |
| RU2290378C1 (en) * | 2005-07-14 | 2006-12-27 | Государственное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Raw mix and a process for manufacturing granulated heat-insulation material |
| RU2295508C1 (en) * | 2005-07-14 | 2007-03-20 | Государственное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Raw mix and a method for manufacturing granulated heat-insulating material |
| EP1801084A1 (en) * | 2005-12-20 | 2007-06-27 | Pavel Svoboda | Fly-ash concrete compositon, method of preparation by geo-polymeric reaction of activated fly-ash and its use. |
| WO2007080356A1 (en) * | 2006-01-11 | 2007-07-19 | Solsys Limited | Production of carbonaceous metal ore pellets |
| CN100422116C (en) * | 2007-05-31 | 2008-10-01 | 郑州祥通耐火陶瓷有限公司 | Casting material for carbon gyration calcining kiln confected by gold tailings |
| CN100422117C (en) * | 2007-05-31 | 2008-10-01 | 郑州祥通耐火陶瓷有限公司 | Gas permeable brick for producing carbon baking furnace flame path wall by gold tailings and iron tailings |
| RU2378224C1 (en) * | 2008-07-01 | 2010-01-10 | Государственное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Raw mixture for preparing light tone engobe for wall ceramics |
| CN102452833A (en) * | 2011-09-23 | 2012-05-16 | 贵州省建筑材料科学研究设计院 | Tourmaline type gold tailing sintered wall material and preparation method thereof |
| CN102643699A (en) * | 2012-05-09 | 2012-08-22 | 黑龙江科技学院 | Application of coked sludge serving as formed coal adhesive |
| CN107243494A (en) * | 2016-07-21 | 2017-10-13 | 山东九曲圣基新型建材有限公司 | A kind of method of use gold tailings waste residue sand |
| WO2018112547A1 (en) * | 2016-12-23 | 2018-06-28 | Nu-Rock Corporation S.A.R.L. | Process and apparatus for producing a shaped article |
Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52129729A (en) * | 1976-04-25 | 1977-10-31 | Nisshin Eng | Method of manufacturing hardenable composite from industrial waste slag |
| DE2721229A1 (en) * | 1976-05-23 | 1977-12-01 | Samancor Management Services | Mineral ore briquettes for use in arc furnace - prepd. from mixt. of ore and alkali metal silicate |
| JPS53110613A (en) * | 1977-03-09 | 1978-09-27 | Tsurumi Goseirozai Co Ltd | Poured in refractories |
| US4256705A (en) * | 1979-04-13 | 1981-03-17 | The United States Of America As Represented By The Secretary Of The Interior | Leaching agglomerated gold - silver ores |
| US4541833A (en) * | 1984-03-28 | 1985-09-17 | Mueller Warren B | Coal composition |
| JPS62259636A (en) * | 1986-05-01 | 1987-11-12 | Hodogaya Chem Co Ltd | How to recycle mixed sand |
| EP0414965A1 (en) * | 1988-02-11 | 1991-03-06 | Hendrikus Veldhoen | Method for forming a formed ceramic construction material, and said construction material |
| RU1813752C (en) * | 1990-04-23 | 1993-05-07 | Луганский Сельскохозяйственный Институт | Binder |
| US5439505A (en) * | 1994-10-24 | 1995-08-08 | Krofchak; David | Treatment of steel mill waste for recycling |
| WO1996037634A1 (en) * | 1995-05-25 | 1996-11-28 | Nu-Rock Technology Pty. Ltd. | Process for forming shaped articles |
| WO1999060175A1 (en) * | 1998-05-18 | 1999-11-25 | Mineral Enhancement South Africa (Proprietary) Limited | Conglomeration of minerals from a granular state with binder including waterglass, acrylic resin and vinyl alcohol |
-
2000
- 2000-06-02 AU AU56436/00A patent/AU5643600A/en not_active Abandoned
- 2000-06-02 WO PCT/ZA2000/000103 patent/WO2000075384A1/en not_active Ceased
Patent Citations (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS52129729A (en) * | 1976-04-25 | 1977-10-31 | Nisshin Eng | Method of manufacturing hardenable composite from industrial waste slag |
| DE2721229A1 (en) * | 1976-05-23 | 1977-12-01 | Samancor Management Services | Mineral ore briquettes for use in arc furnace - prepd. from mixt. of ore and alkali metal silicate |
| JPS53110613A (en) * | 1977-03-09 | 1978-09-27 | Tsurumi Goseirozai Co Ltd | Poured in refractories |
| US4256705A (en) * | 1979-04-13 | 1981-03-17 | The United States Of America As Represented By The Secretary Of The Interior | Leaching agglomerated gold - silver ores |
| US4541833A (en) * | 1984-03-28 | 1985-09-17 | Mueller Warren B | Coal composition |
| JPS62259636A (en) * | 1986-05-01 | 1987-11-12 | Hodogaya Chem Co Ltd | How to recycle mixed sand |
| EP0414965A1 (en) * | 1988-02-11 | 1991-03-06 | Hendrikus Veldhoen | Method for forming a formed ceramic construction material, and said construction material |
| RU1813752C (en) * | 1990-04-23 | 1993-05-07 | Луганский Сельскохозяйственный Институт | Binder |
| US5439505A (en) * | 1994-10-24 | 1995-08-08 | Krofchak; David | Treatment of steel mill waste for recycling |
| WO1996037634A1 (en) * | 1995-05-25 | 1996-11-28 | Nu-Rock Technology Pty. Ltd. | Process for forming shaped articles |
| WO1999060175A1 (en) * | 1998-05-18 | 1999-11-25 | Mineral Enhancement South Africa (Proprietary) Limited | Conglomeration of minerals from a granular state with binder including waterglass, acrylic resin and vinyl alcohol |
Non-Patent Citations (5)
| Title |
|---|
| DATABASE WPI Section Ch Week 197750, Derwent World Patents Index; Class L02, AN 1977-88793Y, XP002147248 * |
| DATABASE WPI Section Ch Week 197844, Derwent World Patents Index; Class L02, AN 1978-78994A, XP002147251 * |
| DATABASE WPI Section Ch Week 198751, Derwent World Patents Index; Class A28, AN 1987-358177, XP002147247 * |
| DATABASE WPI Section Ch Week 199134, Derwent World Patents Index; Class M24, AN 1991-250286, XP002147249 * |
| DATABASE WPI Section Ch Week 199428, Derwent World Patents Index; Class L02, AN 1994-233111, XP002147250 * |
Cited By (20)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6743275B1 (en) | 2000-05-22 | 2004-06-01 | Alternative Casting Technologies, Llc | Method of making and using ferrous metal particle briquettes |
| WO2006042755A3 (en) * | 2004-10-20 | 2006-08-24 | Rockwool Mineralwool Gmbh & Co | Moulding for generating a mineral melted mass to be defibrated in order to produce insulating materials made of mineral fibres |
| WO2006042757A3 (en) * | 2004-10-20 | 2006-09-08 | Rockwool Mineralwolle | Shaped articles for the production of a mineral melt that is to be reduced to fibers and is used for producing insulating materials made of mineral fibers |
| WO2006042756A3 (en) * | 2004-10-20 | 2006-09-08 | Rockwool Mineralwolle | Shaped article for the production of a mineral melt that is to be reduced to fibers and is used for producing insulating materials made of mineral fibers |
| RU2290378C1 (en) * | 2005-07-14 | 2006-12-27 | Государственное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Raw mix and a process for manufacturing granulated heat-insulation material |
| RU2295508C1 (en) * | 2005-07-14 | 2007-03-20 | Государственное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Raw mix and a method for manufacturing granulated heat-insulating material |
| EP1801084A1 (en) * | 2005-12-20 | 2007-06-27 | Pavel Svoboda | Fly-ash concrete compositon, method of preparation by geo-polymeric reaction of activated fly-ash and its use. |
| GB2446346B (en) * | 2006-01-11 | 2010-09-22 | Solsys Ltd | Production of carbonaceous metal ore pellets |
| WO2007080356A1 (en) * | 2006-01-11 | 2007-07-19 | Solsys Limited | Production of carbonaceous metal ore pellets |
| GB2446346A (en) * | 2006-01-11 | 2008-08-06 | Solsys Ltd | Production of carbonaceous metal ore pellets |
| EA015368B1 (en) * | 2006-01-11 | 2011-08-30 | Солсис Лимитид | Production of carbonaceous metal ore pellets |
| CN100422117C (en) * | 2007-05-31 | 2008-10-01 | 郑州祥通耐火陶瓷有限公司 | Gas permeable brick for producing carbon baking furnace flame path wall by gold tailings and iron tailings |
| CN100422116C (en) * | 2007-05-31 | 2008-10-01 | 郑州祥通耐火陶瓷有限公司 | Casting material for carbon gyration calcining kiln confected by gold tailings |
| RU2378224C1 (en) * | 2008-07-01 | 2010-01-10 | Государственное образовательное учреждение высшего профессионального образования "Братский государственный университет" | Raw mixture for preparing light tone engobe for wall ceramics |
| CN102452833A (en) * | 2011-09-23 | 2012-05-16 | 贵州省建筑材料科学研究设计院 | Tourmaline type gold tailing sintered wall material and preparation method thereof |
| CN102643699A (en) * | 2012-05-09 | 2012-08-22 | 黑龙江科技学院 | Application of coked sludge serving as formed coal adhesive |
| CN107243494A (en) * | 2016-07-21 | 2017-10-13 | 山东九曲圣基新型建材有限公司 | A kind of method of use gold tailings waste residue sand |
| WO2018112547A1 (en) * | 2016-12-23 | 2018-06-28 | Nu-Rock Corporation S.A.R.L. | Process and apparatus for producing a shaped article |
| AU2017381405B2 (en) * | 2016-12-23 | 2022-10-06 | Nu-Rock Corporation S.A.R.L. | Process and apparatus for producing a shaped article |
| US11479512B2 (en) | 2016-12-23 | 2022-10-25 | Nu-Rock Corporation S.A.R.L. | Process and apparatus for producing a shaped article |
Also Published As
| Publication number | Publication date |
|---|---|
| AU5643600A (en) | 2000-12-28 |
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