WO2000073529A1 - Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioning piping and method of manufacturing it - Google Patents
Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioning piping and method of manufacturing it Download PDFInfo
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- WO2000073529A1 WO2000073529A1 PCT/JP1999/002843 JP9902843W WO0073529A1 WO 2000073529 A1 WO2000073529 A1 WO 2000073529A1 JP 9902843 W JP9902843 W JP 9902843W WO 0073529 A1 WO0073529 A1 WO 0073529A1
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- aluminum alloy
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- extruded
- porthole
- extrusion
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES, PROFILES OR LIKE SEMI-MANUFACTURED PRODUCTS OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C23/00—Extruding metal; Impact extrusion
- B21C23/02—Making uncoated products
- B21C23/04—Making uncoated products by direct extrusion
- B21C23/08—Making wire, rods or tubes
- B21C23/085—Making tubes
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
Definitions
- the present invention relates to a high corrosion resistant Mn-containing aluminum alloy hollow material useful as a building material and the like, which is manufactured by using a porthole extrusion method, and a method for manufacturing the same.
- the present invention relates to an aluminum alloy extruded pipe for air conditioner piping suitable for a metal pipe portion such as a refrigerant pipe of an automobile cooler, and a low-cost manufacturing method of the extruded pipe.
- Aluminum alloy hollow materials such as hollow hollow materials having a square cross section used for building materials and tubes having a circular cross section for refrigerants have been conventionally manufactured by a porthole extrusion method.
- Port hole extrusion methods include JIS 100 series (pure A 1 series), 3 000 series (A 1-M n series), 600 000 series (A l-M g-Si series), It is used for the production of relatively soft aluminum alloy hollow materials such as 700-based (Al-Zn-Mg-based) that do not contain copper.
- an extrusion billet is formed from a predetermined aluminum alloy into a gunshot mass by a normal DC manufacturing method (semi-continuous vertical manufacturing method) or a hot-top manufacturing method. Then, the lumps are subjected to a homogenization treatment to reduce segregation, and the lumps are cut into a predetermined length to produce the lumps. Thereafter, the extruded billet is reheated by a low-frequency induction furnace (induction heater) or a gas heating furnace and hot extruded into a hollow material.
- the reheating temperature is determined in the range of 370 to 530 ° C in consideration of the extrudability and the quality of the extruded material, and is often determined in the temperature range of 400 to 500 ° C.
- the above-mentioned porthole extruded hollow material may be subjected to drawing processing in order to reduce dimensional accuracy and diameter.
- drawing processing There are two methods of drawing: a method of pulling out a short extruded hollow material with a drawing bench, and a method of drawing out a long extruded hollow material with a continuous drawing machine using a floating plug.
- the hollow material after the drawing process is subjected to a solution treatment, an aging treatment, an annealing treatment, etc., depending on the intended use, to thereby impart strength and workability.
- refrigeration piping for automobile coolers is made of JIS6063 alloy (representative composition A1-0.5 wt% M), which has corrosion resistance to the external environment and strength enough to withstand refrigerant pressure and vibration of engines and compressors.
- JIS6063 alloy representedative composition A1-0.5 wt% M
- the JIS 603 alloy is used for piping, particularly so-called flex hose, which is required to withstand vibration fatigue resistance.
- the JIS 603 alloy is widely used for metal piping such as automobile coolers. Have been.
- the pipe made of the JIS 003 alloy is a circular pipe having an outer diameter of about 6 to 19 mm and a wall thickness of about 0.8 to 1.2 mm, and is manufactured by, for example, the following process.
- the JIS 3003 alloy was rounded by a DC semi-continuous vertical manufacturing method. Gun into chunks.
- the round bar ⁇ is heated at a high temperature and homogenized.
- the extruded billet is reheated, and the extruded tube is extruded by mandrel extrusion.
- the extruded pipe is drawn into a pipe having a desired shape by drawing and then annealed to remove processing strain and impart appropriate workability.
- the conditions are economical factors such as alloy components, ease of extrusion, required characteristics of the product, energy cost required for homogenization treatment, and time. Determined in consideration of factors.
- the homogenization conditions (holding temperature and holding time) for practical aluminum alloys subjected to hot extrusion are generally as follows.
- JIS 304 alloy 530 580 ° C
- 410 hr JJ II SS 66 00 66 33 alloy gold 520580.
- cooling from the holding temperature to room temperature is performed by air cooling with a fan, cooling down, water sprinkling using a sprinkler, or the like.
- the pipe manufactured in this manner is further subjected to end processing and bending processing, and is used as an automotive cooler pipe or the like.
- Various types of beads are formed by a combination of pipe expansion, contraction, and rolling, etc., in the end processing of the piping material.
- higher reliability is required for beads.
- a new method called shaft seal bead has been widely adopted. Due to the complicated shape of this shaft seal bead, higher workability is required for the tube material.
- automotive air conditioner piping must have good brazing properties and maintain high quality even when subjected to brazing heat.
- corrosion resistance and formability are required for the outer surface of automotive piping.
- formability dimensional accuracy of fine crystal grains, outer diameter, wall thickness, etc., and brazing properties, etc. are required so that roughening does not occur during processing.
- the port hole extrusion method is an extrusion method in which an extruded material is divided into a plurality of port holes and these are welded and integrated at an outlet of the port hole. A weld is formed.
- the aluminum alloy is once divided into four parts, which are welded together in the welding chamber of the extrusion die, and pass through the clearance between the die bearing part and the mandrel. Pressing the desired shape There are a plurality of welds that are continuous in the longitudinal direction to become a material, which remains after drawing.
- the preferential corrosion of tubing obtained by the porthole extrusion method with four portholes is not only caused by pitting corrosion on the non-welded part, but also by the longitudinal Directionally continuous corrosion occurs preferentially.
- This preferential corrosion of the welded portion has a very high corrosion rate, and a through hole is formed in a short period of time.
- the pitting corrosion at the non-welded part does not penetrate after elapse of 400 hr, whereas the pitting corrosion at the welded part is less than 20 Ohr. Penetrate.
- This preferential corrosion of the welded portion is likely to occur in the A1-Mn alloy, and occurs when the Mn content is 0.3 wt% or more, and rapidly progresses when the Mn content exceeds 0.8 wt%. Since Mn increases deformation resistance and lowers extrudability, the upper limit of the Mn content in porthole extrusion is about 1.5 wt%.
- A1—Mn-based alloys have excellent strength and corrosion resistance, so JIS 300 (Mn content 1.0 to 1.5 wt%), JIS 3203 (Mn content 1.0 to 1.5 wt%) Alloys such as JIS 7 N 01 (Mn content 0.2 to 0.7 wt) are widely used.
- JIS 300 Mn content 1.0 to 1.5 wt%)
- JIS 3203 Mn content 1.0 to 1.5 wt%)
- Alloys such as JIS 7 N 01 (Mn content 0.2 to 0.7 wt) are widely used.
- porthole extruded hollow materials have the problem of preferential corrosion described above, so their use has often been refrained from applications where corrosion resistance is important.
- various defects such as poor hue and gloss appearance occur between the welded portion and the non-welded portion.
- Fig. 1 is an explanatory diagram of preferential corrosion of the welded part of a pipe manufactured by the porthole extrusion method.
- FIGS. 2 (A), 2 (B), 2 (C) and 2 (D) are illustrations of end processing types A, B, C and D of extruded tubing for air conditioner piping.
- FIG. 3 (A) shows the type B shown in FIG. 2 (B)
- FIG. 3 (B) shows the type B shown in FIG.
- FIG. 4 (c) is an explanatory view of a process of processing each end of type C shown in FIG.
- Fig. 4 (A) is an SEM photograph of a current pipe
- Fig. 4 (B) is an SEM photograph of a type B end portion of each of the pipes of the present invention. Disclosure of the invention
- the present inventors have investigated the preferential corrosion in detail.
- the present invention provides the following means.
- An aluminum alloy hollow material manufactured by porthole extruding an aluminum alloy lump containing at least 0.3 to 1.5 wt% of Mn or by porthole extrusion and drawing.
- the homogenization treatment is carried out at a predetermined temperature of 500 to 60 ° C for 0 to 24 hours, and then at a cooling rate of 100 ° C / hr or less. Cool to a specified temperature of 0-500 ° C, hold at this temperature for 4 to 48 hr and apply
- the method for producing a hollow aluminum alloy material according to the above (1) characterized in that:
- a homogenizing treatment is performed on an aluminum alloy ingot containing at least 0.3 to 1.5 wt% of Mn, and then the ingot is subjected to porthole extrusion or porthole extrusion and drawing.
- the homogenization treatment of the lump is maintained at a predetermined temperature (T i) of 500 to 60 ° C. for 0 to 16 hours, and then the temperature is reduced from the T i temperature by 10 to 10 hours.
- the homogenization treatment of the mass is maintained at a predetermined temperature of 400 to 500 ° C. for 0.5 to 4 hours, and then the temperature is maintained at 550 to 63 ° C. After the temperature is raised to the specified temperature and maintained at that temperature for 0.5 to 4 hours, it is cooled to 350 ° C at a cooling rate of 100 ° C / hr or less, and any cooling from 350 ° C
- Aluminum alloy lump containing one or more of wt%, Zr 0.0-0.3 wt%, Ni 0.0-0.3 wt%, and the balance Al and unavoidable impurities Is an aluminum alloy extruded tube for air conditioner piping manufactured by a porthole type continuous hot extrusion method, wherein the extruded tube has a conductivity of 39.0 IACS% or more (preferably 39.5 IACS). %), And a difference in electrical conductivity in each part in the longitudinal direction of the extruded tubing is 1.0 IACS% or less.
- a method for producing an aluminum alloy extruded tube for air-con piping in which the aluminum alloy lump described in the above (7) is subjected to homogenization treatment and extruded into a tube by a porthole continuous hot extrusion method.
- the homogenization treatment of the mass is maintained at a predetermined temperature (T) of 500 to 60 ° C. for 0 to 48 hours, and then cooled from 1 temperature to 100 ° C./hr or less. 3 was cooled to 5 0 ° C (T 2) at a rate, the time up to the arrival after T 2 temperature T i temperature was 1. 2 to 4 8 hr, to room T 2 temperature at any cooling rate
- T predetermined temperature
- a method for producing an aluminum alloy extruded tube for air conditioning piping wherein the aluminum alloy lump described in the above (7) is subjected to a homogenization treatment and extruded into a tube by a porthole continuous hot extrusion method.
- the homogenization treatment of the lump is performed at a predetermined temperature of 400 to 500 ° C. for 12 to 48 hr, and then cooled to room temperature. Manufacturing method of extruded aluminum alloy tube.
- the aluminum alloy ingot described in (7) above is subjected to homogenization treatment and extruded into a pipe by a porthole continuous hot extrusion method.
- a method of manufacturing wherein the homogenization treatment of the mass is maintained at a predetermined temperature of 400 to 500 ° C. for 0.5 to 4 hours, and then is performed at a predetermined temperature of 550 to 63 ° C. After the temperature is raised to the temperature and maintained at that temperature for 0.5 to 4 hours, it is cooled to 350 at a cooling rate of 100 ° (/) 1> or less, and any cooling rate from 350 ° C
- a method for producing an aluminum alloy extruded tube for air-con pipes wherein the tube is cooled to room temperature. (Hereinafter, the extruded tube material described in the above item (6) and the production method described in the above items (7) to (10) are collectively referred to as a second invention of the present invention.)
- the present invention means the first and second inventions.
- the aluminum alloy ingot containing a predetermined amount of Mn is subjected to a specific homogenization treatment, whereby the aluminum alloy ingot is formed by port hole extrusion.
- the hollow member according to the above (1) which does not cause preferential corrosion of the welded portion, can be manufactured.
- This hollow material is suitable as a building material or the like.
- alloy components other than Mn are also specified in place of the aluminum alloy lumps used in the method described in the above (2) to (5).
- the above-mentioned (6) which does not cause preferential corrosion in the welded portion by subjecting the aluminum alloy ingot to homogenization treatment similar to the method described in the above (2) to (5).
- the extruded tubing described can be manufactured. This pipe is suitable for air conditioner piping.
- Mn is an element that contributes to strength improvement without deteriorating corrosion resistance.
- the content if the content is less than 0.3 wt%, the effect cannot be sufficiently obtained, and if the content exceeds 1.5 wt%, the effect is saturated, and the deformation resistance during hot working increases. As a result, port hole extrudability decreases. Therefore, its content should be 0.3-1.5 wt% (preferably 0.5-: L.3 w t%).
- the content of Mn is less than 0.8 wt%, the effect is small, and if it exceeds 1.5 wt%, the effect is saturated, and the deformation resistance during hot working increases. As a result, port hole extrudability decreases. Therefore, its content is set to 0.8 to 1.5 wt% (preferably 0.9 to 1.2 wt%).
- each of the alloy components including Mn is determined in consideration of the strength, corrosion resistance, workability, and the like required for the material for automotive air conditioner piping, and that porthole extrusion is easy. .
- Fe and Si are forces s contained in general aluminum alloys in a small amount, and these elements reduce the amount of solid solution of Mn and simultaneously form A 1 and an intermetallic compound during fabrication, This has the effect of refining the recrystallized structure, and it is desirable that Fe and Si be appropriately contained.
- the contents of Fe and Si are respectively 0.1 to 0.7 wt% (preferably 0.2 to 0.6 wt%) and 0.3 to 0.6 wt% (preferably 0.3 to 0.3 wt%)
- Cu contributes to improvement in strength.
- Cu dissolved in the substrate enhances the spontaneous potential and slightly improves the corrosion resistance.
- the content of Cu is set to 0.0 to 0.45 t% (preferably 0.0 to 0.25 wt%).
- Mg contributes to solid solution and contributes to strength improvement, it significantly reduces hot deformation resistance. If the Mg content exceeds 0.3 wt% in addition to the Mn content, the porthole extrudability decreases. Therefore, the content of Mg should be 0.0 to 0.3 wt% (preferably 0.0 to 0.3 wt%).
- Cr is a force that is effective in refining the crystal structure. If its content exceeds 0.3 wt%, a coarse A1-Cr compound is formed and the formability is impaired. Therefore, the Cr content is 0.0. To 0.3 wt% (preferably 0.0 to 0.05 wt%).
- Ti refines the crystal structure with a small amount of Ti. If its content exceeds 0.1 wt%, extrudability will be reduced and a giant intermetallic compound harmful to moldability will be produced. Therefore, the content of Ti is set to 0.0 to 0.1 wt% (preferably 0.0 to 0.05 wt%).
- the content of Zn is set to 0.0 to 0.5 wt% (preferably 0 to 0. lwt%).
- Zr is effective in refining the crystal structure, but a large amount of it decreases extrudability and formability. Therefore, the content of Zr is set to 0.0 to 0.3 wt% (preferably 0.0 to 0.05 wt%).
- Ni has a slight strength-improving effect, but the addition of a large amount reduces extrudability and formability. Therefore, the content of Ni is set to 0.0 to 0.3 wt% (preferably 0.0 to 0.05 wt%).
- the content of the alloy component is 0 wt% means that the alloy component is not contained at all.
- the aluminum alloy used for the extruded tube material of the second invention contains Cu, Mg, Cr, ⁇ i, ⁇ , in addition to containing the aforementioned predetermined amounts of Mn, Fe, and Si. Selected from the group consisting of ⁇ r and ⁇ i One or two or more, and the balance consists of A1 and unavoidable impurities.
- the aluminum alloy composed of the above components can be sufficiently extruded into an air-conditioner piping material having a predetermined shape by a port hole extrusion method.
- the aluminum alloy has a uniform fine recrystallized structure, strength and ductility similar to those obtained by annealing a drawn tube in the extrusion process (immediately after leaving the die).
- the electrical conductivity of the extruded tubing is defined as the electrical conductivity of each part along the entire length in the longitudinal direction of the extruded tubing, and the electrical conductivity difference in the longitudinal direction of each extruded tubing (the maximum value of the electrical conductivity) in the second invention
- the difference between the minimum value and the minimum value is specified in order to avoid preferential corrosion of the weld.
- the present inventors have obtained the following knowledge about the cause of preferential corrosion at a welded portion.
- Mn In the DC or hot-top construction, most of Mn is in solid solution in the aluminum solid phase because it is immediately cooled with water and solidified immediately after solidification. ⁇ In the homogenization treatment applied to the lump, Mn does not precipitate much because it is maintained at a high temperature close to the solidus temperature for the purpose of eliminating micro-segregation, separating crystallized matter, spheroidizing, etc. . Also, in the cooling step after holding at a high temperature, Mn hardly precipitates here because the cooling rate is relatively high. Here, regardless of the presence or absence of homogenization, the lump is subjected to the next reheating and extrusion process.
- Mn-containing compound Al—Mn-based compounds, Al— (Fe, Mn) -based compounds, A1- (Fe, Mn) -Si-based compounds, etc. are known. Put out.
- the extrusion temperature is about 400 to 500 ° C. This temperature range is the temperature at which the supersaturated solid solution of Mn tends to precipitate. And during extrusion The study by the present inventors has revealed that the precipitation rate of the steel is remarkably large because the precipitation is promoted by the processing.
- the extrusion time of a billet having a length of about several tens of cm is several minutes at most, and precipitation progresses remarkably in these few minutes.
- the amount of precipitation is larger than that of the front end of the extrusion. If the same heating is performed for several minutes without processing, the Mn-containing compound hardly precipitates.
- the precipitation of the Mn-containing compound proceeds more at the rear end side of the extruded tubing material.
- the welding mechanism is formed by the following mechanism. Difference between the non-welded portion and the non-welded portion.
- the first billet remaining in the space created by the die hole and the welding chamber (chamber) is formed.
- the precipitation of Mn progressed most at the end of extrusion, and the Mn solid solution A second billet with a high degree is placed adjacent by extrusion.
- the welded portion is formed of the aluminum alloy at the rear end of the preceding billet, and the non-welded portion is formed of the aluminum alloy of the succeeding billet. You. This configuration continues until the end of extrusion of the subsequent billet while the width of the welded portion is narrowed.
- the deposition proceeds in the non-welded portion in the latter half of extrusion, and the difference in the deposition state between the welded portion and the non-welded portion becomes smaller. This configuration is the same even if the number of extrusions increases.
- the welded part where the precipitation of the Mn-containing compound has progressed has a lower potential, and the welded part is sandwiched between non-welded parts with a noble potential.
- the welded part is preferentially corroded in a corrosive environment, causing corrosion problems.
- the present inventors have made it effective to reduce the difference in solid solution amount of Mn between the front end side and the rear end side of the extruded billet before extrusion.
- the present invention has been completed.
- the present inventors have found that it is effective to precipitate a Mn-containing compound during the homogenization treatment in order to reduce the difference in the amount of solid solution of Mn. That is, in the lump in which the precipitation of the Mn-containing compound has already progressed, excessive precipitation does not progress in the extrusion process. And adjust the homogenization conditions If the Mn-containing compound is precipitated appropriately, there is no large difference in conductivity between the front and rear ends of the extruded tubing, and between other parts, and corrosion of the welded portion is not caused. Dramatically suppressed.
- the electrical conductivity of each part of the extruded material is 39.0 IACS% or more, preferably 39.5 IACS% or more. .
- preferential corrosion of the weld cannot be sufficiently suppressed unless all the longitudinal parts of the extruded material achieve 39.0 IACS% or more.
- the precipitation state of the Mn-containing compound in the extruded tubing material is exactly the same from the extruded tip to the extruded end.
- the difference in conductivity is 1.0 IACS% or less, preferably 0.6 IACS% or less, higher reliability for corrosion resistance is obtained. Property is obtained.
- the difference in the electrical conductivity of each part of the hollow material or the extruded tubular material is a difference between the maximum value and the minimum value of the electrical conductivity of all samples obtained by cutting the hollow material or the tubular material in the longitudinal direction.
- a relatively high predetermined temperature of 500 to 63 ° C. is maintained for 0 to 24 hours, and then 100 ° C./hr Cool at the following cooling rate.
- Temperature rise process in this heat treatment The Mn-containing compound that precipitates during the holding process grows relatively coarsely during the cooling process.
- the cooling rate is set to be higher than 100 ° C./hr, a large amount of new precipitates are deposited. However, the precipitates are so fine that they are easily dissolved again as described above. Also, higher cooling rates are difficult in furnace cooling and are not practical from an industrial point of view.
- a cooling rate of 50 ° C / hr or less is particularly preferred.
- the temperature is maintained in the temperature range of 400 to 500 ° C.
- the Mn-containing compound is most easily precipitated in the A 1 -Mn-based alloy, and the amount of precipitation is further increased during this holding process.
- the holding time at the above temperature is required to be 4 hours or more for the purpose of increasing the amount of precipitation, and if it exceeds 48 hours, the precipitation effect is saturated and uneconomical, so the upper limit is 48 hours.
- the method described in the above (2) or (7) is a method in which an appropriate precipitation state is revealed by gradually cooling after maintaining at a high temperature, and thereafter, the precipitation amount is further increased by maintaining the temperature in the range where precipitation is most easily performed.
- the method described in the above (3) is a method in which an appropriate precipitation state is revealed by gradually cooling after maintaining at a high temperature, and thereafter, the precipitation amount is further increased by maintaining the temperature in the range where precipitation is most easily performed.
- (8) is a method in which precipitation proceeds only in a slow cooling process from a high temperature.
- the reason for setting the cooling rate to 100 ° C./hr or less by this method is the same as the reason in the above (2) and (7).
- ⁇ reason for defining the T 2 at slow cooling process from (5 0 0 ⁇ 6 3 0 ° C) to T 2 to 3 5 0 ° C is 3 5 0 °
- Do precipitated M n containing compound mostly less than C This is because there is no point in specifying the cooling rate.
- to influence the deposition amount and deposition state mainly from 5 0 0 ⁇ 6 3 ⁇ ° C when us ( ⁇ ) down to 3 5 0 ° C (T 2 ) This is a process.
- the time from reaching the T i temperature to reaching the T 2 temperature is defined as 12 to 48 hr.
- the retention time is defined as 12 to 48 hr.
- the holding time is set to a short time of 0.5 to 4 hr. Holding at a predetermined temperature of 550 to 63 ° C, if held for a long time, will cause the fine precipitates, which are nuclei, to disappear, so the holding time is also specified as a short time of 0.5 to 4 hr. I do.
- the cooling rate after maintaining at a predetermined temperature of 550 to 63 ° C shall be 100 ° C / hr or less, which is effective for expanding the size of existing precipitates.
- the reason for limiting the cooling rate to cooling to 350 ° C is that precipitation hardly occurs below 350 ° C.
- an aluminum alloy hollow material in which there is no difference in the structure (such as the amount of precipitated Mn) between a welded portion and a non-welded portion in porthole extrusion and preferential corrosion of the welded portion is prevented.
- the hollow material can be easily manufactured by subjecting a lump to a predetermined homogenization treatment to precipitate Mn in a coarse compound.
- an aluminum alloy porthole extruded pipe material for air conditioner piping in which preferential corrosion of a welded portion is improved, and the extruded pipe material is subjected to a predetermined homogenization treatment for a lump to reduce the alloy element. It can be easily manufactured by precipitating the compound containing Mn coarsely.
- Alloy Nos. 1 to 8 having the compositions shown in Table 1 were formed into a 6-inch outer diameter extruded round bar by the DC forming method, of which alloys Nos. After heating at ° C for 4 hr, the furnace was cooled to 350 ° C at a cooling rate of 30 C / hr, then taken out of the furnace and sprinkled with a sprinkler. The alloy ingots of Nos. 6 and 7 were heated at 585 ° C for 4 hours, cooled to 350 ° C at a cooling rate of 30 ° C / hr, then taken out of the furnace and sprinkled with a sprinkler.
- Alloy Nos. 1 to 8 having the compositions shown in Table 1 were formed into a 6-inch outer diameter round rod for extrusion by DC fabrication, and the resulting alloy was obtained at 530 ° C. Heating was performed for 6 hours, and then the furnace was cooled to 350 ° C at a cooling rate of 30 ° C / hr, then taken out of the furnace, and cooled with a sprinkler.
- Alloy Nos. 1 to 8 having the compositions shown in Table 1 were made into a 6-inch outer diameter extruded round bar by using the DC method, and alloy Nos. 1 to 5 and 8 were After heating at 600 ° C for 16 hours, it was quickly transferred out of the furnace, sprinkled with a sprinkler, and cooled at a rate exceeding 100 ° C / hr.
- the alloy ingots of Nos. 6 and 7 were heated at 585 ° C for 8 hours, quickly transferred out of the furnace, sprinkled with a sprinkler, and cooled at a rate exceeding 100 ° C / hr.
- the lump produced in the steps of Examples 1 and 2 and Comparative Example 1 was cut into a predetermined length to obtain an extruded billet, which was obtained by a porthole extrusion method with a side of 12.0111111 and a wall thickness of 1.4. It was extruded into a hollow rectangular section with a square cross section of 0 mm. The number of extruded hollow sections was one, the port holes were two, and the welds were at the centers of the opposite sides.
- the extruded billet was reheated to 44 ° C using an induction heater, and the extruded material was forcibly air-cooled with a fan. Three extruded billets were prepared for each alloy and extruded continuously.
- a hollow section corresponding to the third extrusion billet was provided.
- the section up to 5 m from the head of this hollow section was excluded because many subsequent billets were mixed in, and the remaining sections were excluded.
- Sampled from the part. The conductivity of each sample was measured by the four-terminal method, and the conductivity difference ⁇ E C between the front end side and the rear end side of the hollow profile was obtained.
- Table 2 shows the results of the evaluation of the tip part where the degree of corrosion is severe in the CASS test.
- Alloy No. 2 having the composition shown in Table 1 was formed into a 6-inch outer diameter extruded round bar by DC fabrication, and the alloy was heated at 610 ° C for 8 hours. The furnace was cooled to 350 ° C at a cooling rate of 25 ° C / hr, then transferred outside the furnace and sprinkled with a sprinkler.
- Alloy No. 2 having the composition shown in Table 1 was formed into a 6-inch outer diameter extruded round bar by DC fabrication, and this alloy was heated at 450 ° C for 36 hr. Then, it was transferred outside the furnace and allowed to cool.
- Alloy No. 2 having the composition shown in Table 1 was prepared by a DC The extruded round bar was made into a lump, heated at 580 ° C for 6 hours, cooled in a furnace at a cooling rate of 40 ° C / hr to 420 ° C, and cooled to 420 ° C. After heating at ° C for 18 hr, it was transferred outside the furnace and allowed to cool.
- No. 2 alloy was formed into a 6-inch outer diameter round bar for extrusion by DC forming, and the obtained block was homogenized at 6100 ° C for 16 hours.
- Each lump obtained in Examples 3 to 5 and Comparative Example 2 was cut into a predetermined length to obtain an extruded billet, which was heated to 450 ° C. by an induction heater. Hot-extruded into a tube with an outer diameter of 18.6 mm and a wall thickness of 2.3 mm (hereinafter referred to as 18.6 ⁇ 0 ⁇ 2.3 ⁇ ), and the extruded product was fan-shaped. More air cooled.
- Extrusion was performed using a 4-port die with two extruded products and welds formed at four locations in the circumferential direction. Five extrusion billets were prepared for each alloy, and these were continuously extruded.
- the third extruded billet part is extruded tubing, and the fourth and fifth extruded billets are each subjected to one-pass and two-pass drawing after extrusion, followed by one-pass drawn tubing and two-pass.
- the drawn tube material was collected and subjected to various evaluations.
- the one-pass drawn tube material 1 8. 6 mm ⁇ zi X 2. 3 a Paiiotaiotaita iota extruded tube material 1 6. O mm x 2. Drawing process to O mm (processing rate 2 5.3%), and the The two-pass drawing tubing was produced by further drawing the above-mentioned one-pass drawing tubing to 13.8 mm ⁇ 1.75 mmt (processing rate 25.0%). The total drawing rate of 2-pass drawn tubing is 44.0%. Said A draw bench was used for the drawing process.
- extruded tubing and the extraction tubing obtained in this way were the same as in Examples 1 and 2, except for 5 m from the front end, and the remaining front end, rear end, and the middle part Samples were taken from locations.
- the corrosion resistance of the sample at the front end, middle, and rear end was examined by a 200 hr CASS test. The appearance after the test was visually observed and evaluated according to the same criteria as in Example 1.
- the lower row shows the CASS test results for the front end / middle / rear end.
- the examples of the present invention (Examples 3, 4.5) had an EC of less than 1.0 IACS% for both the extruded tube and both drawn tubes, and the CASS test results were all ranked A. No preferential corrosion of the weld was observed. There was no particular difference between the one-pass drawn material and the two-pass drawn material.
- Comparative Example (2) which was homogenized by the conventional method, ⁇ EC exceeded 1.0 IACS% for both the extruded tubing and both drawn tubing. In the middle part, severe preferential corrosion was observed at the weld.
- Alloy A having the composition shown in Table 4 was formed into a 6-inch outer diameter round bar for extrusion by DC forming, and the obtained block was subjected to the homogenization treatment shown in Table 5 and homogenized. The electrical conductivity of the lumps after the chemical treatment was measured. Table 5 shows the results.
- the temperature was maintained at 600 ° C. for 8 hours, and then cooled in a furnace at a cooling rate of 50 ° C./hr to 450 ° C., followed by 450 ° C.
- Wood invention example (600-450: Cooling rate 50 ° C / hr) 39.3S1ACS 5
- the lump treated in the present invention has higher conductivity than the lump treated in Comparative Examples 3 and 4, and the precipitation of the Mn-containing compound is progressing. Compared with the conductivity (36.5 IACS%) before the homogenization treatment, in Comparative Examples 3 and 4, precipitation hardly progressed from the solid state.
- the lump cut into a predetermined length was homogenized under each condition, and then hot-extruded continuously into 5 mm each of 8 mm 0 x 1.0 mm tube using a 4-port hole die. . There were four welds in the extruded tube in the circumferential direction and continuous in the longitudinal direction.
- the billet was heated to 420-460 ° C using an induction heater.
- the extrusion speed of the tubing was 60 m / min.
- the tube immediately after extrusion was water-cooled, the adhering water droplets were removed by blowing, and the tube was wound up with an in-line coiler.
- the coiled extruded material was cut to a fixed length of about 6 m, stretched (remanufactured), and the required parts were sampled.
- sampling was performed at seven locations every 30 m from the tip end to the rear end of the extrusion, and the conductivity, mechanical performance, and corrosion resistance were investigated. did.
- the conductivity was measured by a four-terminal method.
- the non-welded portion (the portion other than the welded portion) exhibited pitting corrosion that did not lead to penetration. No particular difference was observed between the example and the comparative example. This pitting condition was at a level comparable to that of the current tubing (3003 alloy manufactured through the extrusion, drawing and annealing processes) that was separately tested. The preferential corrosion of the weld was evaluated by classifying the degree into five levels.
- the materials marked with ⁇ or X often have through holes in the preferentially corroded part of the welded part. From this point, when the pipe material of the comparative example is applied to automobile air-con pipes, it is not desirable because corrosion may cause early leakage due to corrosion. On the other hand, the tube material of the present invention example can be sufficiently used except for a very small part on the side of the extrusion tip.
- the bending workability was tested using an NC bending machine at two levels of bending angles of 45 degrees and 90 degrees and a bending radius of 25 mm.
- Samples of the extruded tubing of the present invention and comparative examples 3 and 4 were 30 cm in length from the seven places at three equal intervals in the longitudinal direction. A sample was taken. Table 8 shows the results.
- the conventional 0.3-alloy annealed tubing of Eve and the tubing of the present invention have the same characteristics, but the elongation value of the tubing of the present invention exceeds 30% and the crystal structure further increases. Is uniform and fine.
- Table 9 shows the samples of the extruded tubing material of the present invention, each of which had a length of 2 cm and a length of 20 cm, respectively. The result of performing a processing test is shown. The terminal addition was indicated by the presence or absence of abnormalities in the sample after the test.
- the dimensions of the extruded tubing are as follows: the maximum outer diameter is 8.05 mm, the minimum is 7.92 mm, the maximum wall thickness is 1.04 mm, and the minimum is 0.97 mm. It is almost the same as.
- the extruded tube material of the present invention can be sufficiently used as an air conditioner pipe for an automobile.
- the processing end (1) of the current pipe has a longitudinal line due to minute streaks (groove-like defects) formed on the surface of the pipe during drawing. A significant number of streaks were inevitably present.
- the processing end portion (1) of the tube material of the present invention exhibited an extremely smooth surface state without such fine streaks.
- the end portion (3) of the pipe material of the present invention is not It had a beautiful and beautiful processed surface.
- the extruded tubing material of the present invention has the strength performance, corrosion resistance, bending / end workability, extrudability, etc. to be provided as automotive air-con piping, and is a material suitable for automotive air-conditioning piping. It is.
- the pipe material of the present invention does not require drawing and annealing, simplifies the process and reduces manufacturing costs, and has good surface quality, and is suitable for automotive air conditioner piping materials.
- Alloy B having the composition shown in Table 4 was formed into a 6-inch OD extruded round bar by DC sintering, kept at 600 ° C for 4 hours, and then cooled at 50 ° C / The mixture was cooled in a furnace at 450 ° C. for hr, kept at 450 ° C. for 24 hr, and air-cooled to room temperature after keeping at 450 ° C. for homogenization. ⁇ After cutting the lump to a predetermined length, heat it by induction heating to 44 to 460 ° C, and use a 4-port or 3-port port hole die, each with 8 mm ⁇ X 1 mm ' thin tubing or 1 2. 7 mm ⁇ 1. 2 ⁇ ⁇ the ⁇ the large diameter tube material which it by five extrusion rate of tube material was continuously extruded in 4 0 m / min.
- the extruded material was fan-cooled immediately after extrusion, cut and stretched as it was straight. Conducted on the obtained round bar and lump and extruded tube material.Similar to row 6. ⁇ The conductivity of the lump, the difference in conductivity between the extruded tube material and the rear end of the extruded part, tensile properties, corrosion resistance, Various properties of the preferential corrosion property and workability of the welded part were examined. As a result, a result similar to that of Example 6 was obtained.
- Alloys having the compositions shown in Table 4 (:, D were made into a 9-inch outer diameter extruded round bar by the DC manufacturing method, and alloys E and F were manufactured by the DC manufacturing method.
- Extrusion rods with a diameter of 6 inches were extruded into a lump and kept at 600 ° C for 4 hours, then cooled in a furnace at a cooling rate of 50 ° C / hr to 450 ° C, and then cooled. The temperature was maintained at 450 ° C for 10 hours, and after the temperature was maintained at 450 ° C, air-cooling was performed to room temperature to perform a homogenization process.
- each piece was cut into a predetermined length to form an extruded billet, and each piece was extruded continuously by a porthole extruder five by five.
- the 9 inch pellets were extruded into 16 mm ⁇ xl. 2 mm 'thick tubing or 8 mm x 1 mm' thin tubing. In this extrusion, four products were simultaneously extruded at three welded parts.
- the 6-inch billet was extruded into a large-diameter tube of 12.7 mm x 1.2 mm 'or a small-diameter tube of 8 mm 0 x lmm' different in size from the 9-inch bottle.
- This extrusion is a two-piece extrusion and has three welds.
- the billet was heated during extrusion using a gas burner type reheating furnace for 9-inch materials and induction heating for 6-inch materials.
- the billet heating temperature was set at 44 to 48 ° C.
- the extrusion speed was 25 m / min for a tube material of 8 mm outside S in the case of 9 inches, and 40 m / min for the others.
- the material immediately after extrusion was cooled with a fan, cut straight, without coiling, and stretched.
- tubing of the present invention has sufficient corrosion resistance against preferential corrosion of the welded portion, which is the most problematic when applying the porthole extruded tubing to automotive air conditioner piping.
- Alloy G having the composition shown in Table 4 was formed into a 6-inch outer diameter round bar for extrusion by the DC casting method, and the electrical conductivity of the gunshot after the homogenization treatment was measured. The results are shown in Table 10.
- the furnace was cooled to 450 ° C. to 420 ° C. to a temperature at which the most Mn-containing compound was precipitated. Then, the mixture was kept at the same temperature, and then air-cooled to room temperature.
- Example 5 to 9 of the present invention after maintaining at a relatively high temperature, the furnace was cooled to 350 ° C at a cooling rate of 30 ° C / hr, and furnace cooling or air cooling was performed at 350 ° C or less.
- Example 10 of the present invention at the initial stage, the temperature was maintained at 450 ° C. where precipitation is likely to proceed for 2 hours to precipitate fine precipitates, and then the temperature was raised to 600 ° C. It was carried out with the intention of increasing the diameter of the precipitate by holding the temperature and holding for a short time and then cooling the furnace at 30 ° C / hr.
- Example 11 of the present invention the progress of the precipitation was aimed at by maintaining the temperature at around 450 ° C. where the precipitation is most easily performed for a relatively long time.
- Comparative Examples 5 and 6 were held at a high temperature under the same or similar conditions as the homogenization treatment often used for A1_Mn-based alloys, and 560 in Comparative Example 7. After holding at 3 ° C for 3 hours, both were cooled by water cooling or air cooling at a high cooling rate (> 100 ° C / hr).
- IACSX Item Rate of homogenization condition after homogenization process
- Ratio 5 Water-cooling: ⁇ Take the lump out of the furnace and water by the stiffener) 36.8 ⁇ 60 O X 12hr air cooling
- Table 11 shows the measurement results of the front end (No. 1), which has the lowest conductivity, and the rear end (No. 6), which has the highest conductivity, and the difference ( ⁇ ⁇ ⁇ ) between the two.
- No. 1 which has the lowest conductivity
- No. 6 which has the highest conductivity
- Ratio 5 38. 6 40. 2 1.6 Comparison 600t: x I2hr air cooling
- the conductivity was included in the conductivity of about 41 to 43 IACS%, and the conductivity difference AEC at the front and rear ends was 1 IACS% or less in all cases. This is because precipitation was already progressing in the homogenization stage, and precipitation in the extrusion stage was suppressed.
- Table 12 shows the results of a corrosion resistance test after a CASS test (test time: 200 hr).
- the corrosion state of the welded portion was ⁇ (no corrosion at the welded portion) or ⁇ (slightly pitted pits), indicating extremely excellent corrosion resistance.
- ⁇ the welded part has a tendency to corrode, but the corrosion progresses slower than the non-welded part, and there is no practical problem.
- each of the pipes of Example 1 of the present invention 1 and the pipe of Comparative Example 3 had a tensile strength of 99-: L 08 N / mm 2 , 0.2% yield strength 38--4 In the range of 5 mm / ⁇ and elongation of 38 to 43%, the same tensile properties as the current material were shown.
- Alloys H to P having the compositions shown in Table 4 were formed into a 6-inch outer diameter extruded round bar by DC forming, and the obtained block was homogenized in the same manner as in Example 8. (600 ° C x 4 hr + 450 ° C x 0 hr air cooling: 600 ° C ⁇ 450 ° C cooling rate 50 ° (: // ] 1]?) Then, the lump is cut into extruded billets, and a 12.7 mm ⁇ 1.2 mm t tube (three welded portions) is formed by a porthole extrusion method of two co-extrusions. Extruded. The extruder was heated to a heating temperature of 450 to 480 ° C by induction heating. The extrusion speed was set at 50 m / min as the target speed, or it was impossible to extrude at that speed depending on the material. Table 13
- alloys H to M could be extruded at a predetermined extrusion speed, but alloys N and P had extremely low extrusion speeds of about 5 m / min. At the stage, it was not extrudable, and alloy 0 was not extrudable at all. This is M n or Cu for alloys N and P respectively. Is excessively added, and hot deformation resistance is high. In alloy 0, Mg, which increases deformation resistance most, is added excessively.
- the porthole extruded tubing after subjecting the alloys H to K and M of the present invention to the homogenization treatment of the present invention has the characteristics and workability required for automotive air conditioner piping, and is suitable for automotive air conditioning piping. It is fully applicable.
- the alloys L, N, 0, and P of the comparative examples are not practical because porthole extrusion is impossible or only low-speed extrusion is possible. Industrial applicability
- the hollow material of the present invention has no difference in the structure (such as the amount of precipitated Mn) between the welded portion and the non-welded portion in porthole extrusion, preferential corrosion of the welded portion is prevented, and is used as a building material. It is suitable.
- Hollow of the present invention The method for producing the material is suitable as a method for easily producing the hollow material by subjecting the ingot to a predetermined homogenization treatment to precipitate Mn in a coarse compound. Things.
- the extruded tubing of the present invention is suitable as an aluminum alloy porthole extruded tubing for air conditioning piping in which preferential corrosion of a welded portion is improved.
- the extruded tube material is easily produced by subjecting a lump to a predetermined homogenization treatment to coarsely precipitate a compound containing the alloy element Mn. This is a suitable method for performing the above.
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Abstract
Description
明 細 書 アルミニウム合金中空材、 エアコン配管用アルミニウム合金押出管 材及びその製造方法 技術分野 Description Aluminum alloy hollow material, aluminum alloy extruded tube material for air conditioner piping, and method for producing the same
本発明は、 ポー トホール押出法を用いて製造された、 建材等と し て有用な、 高耐食性の M n含有アルミニウム合金中空材及びその製 造方法に関する。 The present invention relates to a high corrosion resistant Mn-containing aluminum alloy hollow material useful as a building material and the like, which is manufactured by using a porthole extrusion method, and a method for manufacturing the same.
さらに、 本発明は、 自動車クーラーの冷媒配管等の金属配管部分 に適したエアコン配管用アルミニウム合金押出管材、 及び前記押出 管材の低コス 卜な製造方法に関する。 背景技術 Furthermore, the present invention relates to an aluminum alloy extruded pipe for air conditioner piping suitable for a metal pipe portion such as a refrigerant pipe of an automobile cooler, and a low-cost manufacturing method of the extruded pipe. Background art
建材等に用いられる断面角形の中空形材や、 冷媒用の断面円形の 管材等のアルミニウム合金中空材は、 従来よ りポー トホール押出法 によ り製造されている。 BACKGROUND ART Aluminum alloy hollow materials such as hollow hollow materials having a square cross section used for building materials and tubes having a circular cross section for refrigerants have been conventionally manufactured by a porthole extrusion method.
ポー トホール押出法は、 J I S 1 0 0 0系 (純 A 1系)、 3 0 0 0 系 ( A 1 — M n系)、 6 0 0 0系 ( A l — M g— S i系)、 銅を含有 しない 7 0 0 0系 (A l — Z n— M g系) 等の比較的軟質なアルミ ニゥム合金中空材等の製造に用いられる。 Port hole extrusion methods include JIS 100 series (pure A 1 series), 3 000 series (A 1-M n series), 600 000 series (A l-M g-Si series), It is used for the production of relatively soft aluminum alloy hollow materials such as 700-based (Al-Zn-Mg-based) that do not contain copper.
前記ポー トホール押出しにおいて押出ビレ ツ トは、 所定のアルミ ニゥム合金を、 通常の D C銪造法 (半連続縦型錶造法) 又はホッ ト ト ップ銪造法によ り銃塊に鍩造し、 この銪塊に均質化処理を施して 偏析を低減し、 この銪塊を所定長さに切断して作製される。 この後、 押出ビレ ツ トは低周波誘導炉(イ ンダクショ ンヒータ一) 又はガス加熱炉によ り再加熱して中空材に熱間押出される。 再加熱 温度は押出性や押出材の品質を考慮して 3 7 0〜 5 3 0 °C、 多く は 4 0 0〜 5 0 0 °Cの温度範囲で決められる。 In the above port hole extrusion, an extrusion billet is formed from a predetermined aluminum alloy into a gunshot mass by a normal DC manufacturing method (semi-continuous vertical manufacturing method) or a hot-top manufacturing method. Then, the lumps are subjected to a homogenization treatment to reduce segregation, and the lumps are cut into a predetermined length to produce the lumps. Thereafter, the extruded billet is reheated by a low-frequency induction furnace (induction heater) or a gas heating furnace and hot extruded into a hollow material. The reheating temperature is determined in the range of 370 to 530 ° C in consideration of the extrudability and the quality of the extruded material, and is often determined in the temperature range of 400 to 500 ° C.
前記のポー トホール押出中空材は、 寸法精度と小径化のため、 抽 伸加工される場合がある。 抽伸加工には、 短尺の押出中空材を ドロ 一ベンチで引抜く方法と、 長尺の押出中空材を浮きプラグを用いて 連続抽伸機で引抜く方法とがある。 抽伸加工後の中空材は、 用途に よ り、 溶体化処理、 時効処理、 焼鈍処理等が施されて強度や加工性 が付与される。 The above-mentioned porthole extruded hollow material may be subjected to drawing processing in order to reduce dimensional accuracy and diameter. There are two methods of drawing: a method of pulling out a short extruded hollow material with a drawing bench, and a method of drawing out a long extruded hollow material with a continuous drawing machine using a floating plug. The hollow material after the drawing process is subjected to a solution treatment, an aging treatment, an annealing treatment, etc., depending on the intended use, to thereby impart strength and workability.
一方、 自動車の熱交換器用配管には従来から軽量化を目的と して アルミ合金管が使用されている。 On the other hand, aluminum alloy tubes have been used for heat exchanger piping in automobiles for the purpose of weight reduction.
例えば、 自動車クーラーの冷媒配管には、 外部環境に対する耐食 性と冷媒圧力およびエンジンやコンプレ ッサー等の振動に耐える強 度を有する J I S 6 0 6 3合金 (代表組成 A 1 — 0 . 5 wt%M g - For example, refrigeration piping for automobile coolers is made of JIS6063 alloy (representative composition A1-0.5 wt% M), which has corrosion resistance to the external environment and strength enough to withstand refrigerant pressure and vibration of engines and compressors. g-
0 . 3 5 vt% S i )Ν 又は J I S 3 0 0 3合金 (代表組成 A l — 1 .0.35 vt% S i) Ν or JIS 303 alloy (representative composition Al — 1.
0 vt%M n - 0 . 1 wt% C u - 0 . 1 wt% S i — 0 . 4 wt% F e ) が広く用いられている。 0 vt% M n-0.1 wt% Cu-0.1 wt% Si (0.4 wt% Fe) is widely used.
前記 J I S 6 0 6 3合金は、 特に耐振動疲労強度が要求される配 管、 所謂フ レ ックスホースに使用されており、 前記 J I S 3 0 0 3 合金は、自動車クーラーなどの金属配管部分に広く採用されている。 The JIS 603 alloy is used for piping, particularly so-called flex hose, which is required to withstand vibration fatigue resistance.The JIS 603 alloy is widely used for metal piping such as automobile coolers. Have been.
J I S 3 0 0 3合金からなる配管は、 外径 6〜 1 9 mm程度、 肉厚 0. 8〜 1 . 2 mm程度の円管で、 その製造は例えば下記工程 によ り行われる。 The pipe made of the JIS 003 alloy is a circular pipe having an outer diameter of about 6 to 19 mm and a wall thickness of about 0.8 to 1.2 mm, and is manufactured by, for example, the following process.
先ず、 J I S 3 0 0 3合金を D C半連続縦型鍩造法によ り丸榨鍩 塊に銃造する。 次にこの丸棒銪塊を合金成分や不純物の偏析をなく す為に高温加熱して均質化処理する。 さらに所定長さに切断後、 押 出ビレ ツ ト と し、 これを再加熱してマン ドレル押出法によ り押出管 を押出す。 この押出管を抽伸加工して所望形状の管材に引抜きさら に焼鈍によ り加工歪みの除去と適当な加工性が付与される。 First, the JIS 3003 alloy was rounded by a DC semi-continuous vertical manufacturing method. Gun into chunks. Next, in order to eliminate segregation of alloy components and impurities, the round bar 銪 is heated at a high temperature and homogenized. After cutting to a predetermined length, the extruded billet is reheated, and the extruded tube is extruded by mandrel extrusion. The extruded pipe is drawn into a pipe having a desired shape by drawing and then annealed to remove processing strain and impart appropriate workability.
従来の製造方法では生産性を確保する為に、 外径 1 4イ ンチ以上 の大型ビレ ツ トをマン ドレル押出法によ り大径で厚肉の押出管に押 出し、 これに連続抽伸機によ り多パス抽伸加工を施す方法が採られ ている。 In the conventional manufacturing method, in order to ensure productivity, large billets with an outer diameter of 14 inches or more are extruded into a large-diameter, thick-walled extruded tube by mandrel extrusion, and the continuous drawing machine is used. Therefore, a method of performing multi-pass drawing is adopted.
ところで、前記錡塊の均質化処理は最終製品の品質に影響する為、 その条件は合金成分、 押出加工の容易性、 製品の要求特性、 均質化 処理に要するエネルギーコス トゃ時間等の経済的要因等を考慮して 決定される。 By the way, since the homogenization treatment of the lump affects the quality of the final product, the conditions are economical factors such as alloy components, ease of extrusion, required characteristics of the product, energy cost required for homogenization treatment, and time. Determined in consideration of factors.
熱間押出しに供される実用アルミ合金の均質化処理条件 (保持温 度、 保持時間) は概ね下記の通りである。 The homogenization conditions (holding temperature and holding time) for practical aluminum alloys subjected to hot extrusion are generally as follows.
J I S 1 0 5 0合金 : 5 2 0〜 5 6 0 ° ( 、 4 1 0 h r J I S 1 0 5 0 alloy: 52 0 ~ 5 6 0 ° (, 410 hr
J I S 1 1 0 0合金 : 5 2 0 5 6 0 °C、 4 1 0 h rJ I S 11 0 0 Alloy: 5 2 0 5 6 0 ° C, 4 10 h r
J I S 3 0 0 3合金 : 5 7 0 6 1 0 °C、 4 1 0 h rJ I S 3 0 3 Alloy: 57 0 6 10 ° C, 4 10 h r
J I S 3 0 0 4合金 : 5 3 0 5 8 0 °C , 4 1 0 h r JJ II SS 66 00 66 33合合金金 : 5 2 0 5 8 0。C、 4 1 0 h rJIS 304 alloy: 530 580 ° C, 410 hr JJ II SS 66 00 66 33 alloy gold: 520580. C, 410 hr
J I S 7 N 0 1合金 4 5 0 4 9 0。C、 4 1 0 h r ここで、 保持温度から常温に至るまでの冷却は、 フ ァ ンによる空 冷、 放冷、 スプリ ンク ラーを用いた散水等によ り行われる。 J I S 7 N 0 1 Alloy 450 0 490. C, 410 hr Here, cooling from the holding temperature to room temperature is performed by air cooling with a fan, cooling down, water sprinkling using a sprinkler, or the like.
このようにして製造された管材は、 更に端末加工と曲げ加工が施 され、 自動車クーラー配管等と して使用される。 前記配管材の端末加工は、 拡管加工、 縮管加工、 転造加工等を組 合わせ各種のビー ド (継手部) が成形されるが、 ビー ドにはよ り高 い信頼性が求められるため、 軸シールビー ドと称する新規な加ェ法 が広く採用されている。 この軸シールビー ドは形状が複雑なため管 材にはよ り高い加工性が求められる。 The pipe manufactured in this manner is further subjected to end processing and bending processing, and is used as an automotive cooler pipe or the like. Various types of beads (joint parts) are formed by a combination of pipe expansion, contraction, and rolling, etc., in the end processing of the piping material. However, higher reliability is required for beads. A new method called shaft seal bead has been widely adopted. Due to the complicated shape of this shaft seal bead, higher workability is required for the tube material.
また、 自動車エアコン配管にはろう付け性が良いこ とと、 ろう付 け加熱を受けても高品質が維持されることが要求される。 In addition, automotive air conditioner piping must have good brazing properties and maintain high quality even when subjected to brazing heat.
さ らに、 クーラー配管用アルミ管材には、 振動に耐える強度と塑 性加工性も要求され、 強度と延性の適度なバラ ンスが望まれる。 例えば、 J I S 3 0 0 3合金をマン ドレル押出—抽伸—焼鈍工程 で製造した配管の機械的特性は、 引張強さ 9 5 〜 1 2 5 N / m m 2 、 0 . 2 %耐カ 3 5 N / m m 2 以上、 伸び 3 0 %以上である。 In addition, aluminum tubing for cooler piping is required to have sufficient strength to withstand vibration and plastic workability, and an appropriate balance between strength and ductility is desired. For example, mandrel extruded JIS 3 0 0 3 alloy - drawing -. Mechanical properties of the pipes produced in the annealing step, the tensile strength of 9 5 ~ 1 2 5 N / mm 2, 0 2%耐Ka 3 5 N / mm 2 or more and elongation 30% or more.
この他、 自動車配管の管外面には、 耐食性と成形性が要求される。 成形性と しては加工時に肌荒れが生じないよう微細な結晶粒、 外 径、 肉厚等の寸法精度及びろう付け性等が要求される。 In addition, corrosion resistance and formability are required for the outer surface of automotive piping. As for formability, dimensional accuracy of fine crystal grains, outer diameter, wall thickness, etc., and brazing properties, etc. are required so that roughening does not occur during processing.
自動車配管用アルミ合金管の製造方法は、 コス ト低減のため、 マ ン ドレル押出からポー トホール式連続押出に変え、 更に、 ポー トホ —ル押出管材をそのまま熱交換器用配管材と し、 抽伸加工と焼鈍ェ 程を省略する工程簡略化の方法が検討されている。 In order to reduce costs, the method of manufacturing aluminum alloy pipes for automotive pipes has been changed from mandrel extrusion to porthole continuous extrusion, and porthole extruded pipes are used directly as heat exchanger pipes and drawn. A method for simplifying the process, which omits the annealing step, is being studied.
ところで、 ポー トホール押出法は、 押出素材を複数のポー ト孔で 分割体とし、これらをポー ト孔出口で溶着して一体化する押出法で、 押出材断面の所定位置に長手方向に複数の溶着部が形成される。 By the way, the port hole extrusion method is an extrusion method in which an extruded material is divided into a plurality of port holes and these are welded and integrated at an outlet of the port hole. A weld is formed.
即ち、 4個のポー ト押出しの場合、 アルミ合金は一旦 4個の分割 体とされ、 押出ダイスの溶着室にて一体に溶着するとともにダイス ベアリ ング部とマン ド レルのク リアランスを通過して所望形状の押 出材となるため長手方向に連続した溶着部が複数存在し、 これは抽 伸加工後も残る。 That is, in the case of four-port extrusion, the aluminum alloy is once divided into four parts, which are welded together in the welding chamber of the extrusion die, and pass through the clearance between the die bearing part and the mandrel. Pressing the desired shape There are a plurality of welds that are continuous in the longitudinal direction to become a material, which remains after drawing.
しかし、 ポー トホール押出法で製造された J I S 3 0 0 3合金の 管材を腐食環境に晒すと溶着部が著し く腐食 (以下これを溶着部の 優先腐食と称する) する問題がある。 However, there is a problem that when the JIS 003 alloy tubing manufactured by the porthole extrusion method is exposed to a corrosive environment, the welded portion is significantly corroded (hereinafter referred to as preferential corrosion of the welded portion).
例えば、 ポー ト孔が 4個のポー トホール押出法によ り得られた管 材の優先腐食は、 図 1のよう に、 非溶着部に孔食が生じる以外に、 4本の溶着部に長手方向に連続する腐食が優先的に発生する。 For example, as shown in Fig. 1, the preferential corrosion of tubing obtained by the porthole extrusion method with four portholes is not only caused by pitting corrosion on the non-welded part, but also by the longitudinal Directionally continuous corrosion occurs preferentially.
この溶着部の優先腐食は腐食速度が極めて速く、 短期間のうちに 貫通孔が生じる。 例えば、 肉厚 1 mmの自動車エアコン配管を C A S S試験した場合、 非溶着部の孔食は 4 0 0 h r経過後も貫通しな いのに対し、 溶着部の孔食は 2 0 O h r未満で貫通する。 This preferential corrosion of the welded portion has a very high corrosion rate, and a through hole is formed in a short period of time. For example, when a 1 mm thick automotive air conditioner pipe is subjected to the CASS test, the pitting corrosion at the non-welded part does not penetrate after elapse of 400 hr, whereas the pitting corrosion at the welded part is less than 20 Ohr. Penetrate.
この優先腐食は、 押出の先端部側 (前半部) が後端部側 (後半部) よ り腐食し易い傾向がある。 従って、 押出材長手方向全長に亘る溶 着部の耐食性確保が重要な技術課題となっていた。 This preferential corrosion tends to corrode more on the front end (first half) of the extrusion than on the rear end (second half). Therefore, securing the corrosion resistance of the welded portion over the entire length of the extruded material in the longitudinal direction has been an important technical issue.
この溶着部の優先腐食は A 1— Mn系合金に生じ易く、 Mnの含 有量が 0. 3wt%以上で発生し、 0. 8 wt%を超えると急速に進行 する。 尚、 Mnは変形抵抗を増大させ押出性を低下させる為、 ポー トホール押出の場合の Mn含有量の上限は 1. 5wt%程度である。 This preferential corrosion of the welded portion is likely to occur in the A1-Mn alloy, and occurs when the Mn content is 0.3 wt% or more, and rapidly progresses when the Mn content exceeds 0.8 wt%. Since Mn increases deformation resistance and lowers extrudability, the upper limit of the Mn content in porthole extrusion is about 1.5 wt%.
A 1— Mn系合金は強度と耐食性に優れるので、 J I S 3 0 0 3 (Mn量 1. 0〜 1. 5wt% )、 J I S 3 2 0 3 (Mn量 1. 0〜 1. 5 wt% )、 J I S 7 N 0 1 (Mn量 0. 2〜 0. 7 wt ) 等の 合金が広く使用されている。 しかしポー トホール押出中空材は、 前 記優先腐食の問題がある為、 耐食性が重視される用途には、 その適 用が差し控えられる場合が多かった。 この他、 溶着部と非溶着部との間には、 色相や光沢の外観不良な ど様々な不具合が生じる。 A1—Mn-based alloys have excellent strength and corrosion resistance, so JIS 300 (Mn content 1.0 to 1.5 wt%), JIS 3203 (Mn content 1.0 to 1.5 wt%) Alloys such as JIS 7 N 01 (Mn content 0.2 to 0.7 wt) are widely used. However, porthole extruded hollow materials have the problem of preferential corrosion described above, so their use has often been refrained from applications where corrosion resistance is important. In addition, various defects such as poor hue and gloss appearance occur between the welded portion and the non-welded portion.
また、 従来の自動車エアコン配管用アルミ合金管材には、 抽伸加 ェで形成される長手方向の微小筋 (拡大観察にて明瞭に溝と して確 認される) が多数存在する。 この筋状欠陥は、 シール性を害し、 ま たシール用 0 リ ングゴムを傷付ける原因となるため、 その抜本的解 消が希求されている。 In addition, there are many longitudinal microscopic streaks (clearly identified as grooves in enlarged observation) formed by drawing in conventional aluminum alloy tubing for automotive air conditioner piping. Since this streak defect impairs the sealing performance and causes damage to the sealing ring rubber, a drastic solution to the defect is desired.
本発明は、 ポー トホール押出法を用いて製造され、 溶着部の優先 腐食が改善された A 1 — M n系合金中空材の提供を目的とする。 ま た本発明は、 前記 A 1 — M n系合金中空材の製造方法の提供を目的 とする。 An object of the present invention is to provide an A1-Mn-based alloy hollow material manufactured using a porthole extrusion method and having improved preferential corrosion of a welded portion. Another object of the present invention is to provide a method for producing the A1-Mn-based alloy hollow material.
さらに本発明は、 耐食性と表面の微小筋とが改善されたェアコン 配管用アルミニウム合金押出管材の提供を目的とする。 また本発明 は、 低コス 卜での前記エアコン配管用アルミニウム合金押出管材の 製造方法の提供を目的とする。 Another object of the present invention is to provide an aluminum alloy extruded tube for air-con piping having improved corrosion resistance and surface fine streaks. Another object of the present invention is to provide a method for producing the aluminum alloy extruded tube for air conditioner piping at a low cost.
本発明の上記及び他の目的、 特徴及び利点は、 下記の記載からよ り明らかになるであろう。 図面の簡単な説明 The above and other objects, features and advantages of the present invention will become more apparent from the following description. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 ポー トホール押出法にて製造された管材の溶着部の優先 腐食の説明図である。 Fig. 1 is an explanatory diagram of preferential corrosion of the welded part of a pipe manufactured by the porthole extrusion method.
図 2 ( A )、 図 2 ( B )、 図 2 ( C ) 及び図 2 ( D ) は、 それそれ エアコン配管用押出管材の端末加工タイ プ A、 B、 C及び Dの説明 図である。 FIGS. 2 (A), 2 (B), 2 (C) and 2 (D) are illustrations of end processing types A, B, C and D of extruded tubing for air conditioner piping.
図 3 ( A ) は図 2 ( B ) に示したタイ プ Bの、 図 3 ( B ) は図 2 ( C ) に示したタイ プ Cの各端末加工の工程説明図である。 FIG. 3 (A) shows the type B shown in FIG. 2 (B), and FIG. 3 (B) shows the type B shown in FIG. FIG. 4 (c) is an explanatory view of a process of processing each end of type C shown in FIG.
図 4 ( A )は現行管材の、 図 4 ( B )は本発明例管材のそれそれタイ プ Bの端末加工部の S E M写真である 。 発明の開示 Fig. 4 (A) is an SEM photograph of a current pipe, and Fig. 4 (B) is an SEM photograph of a type B end portion of each of the pipes of the present invention. Disclosure of the invention
本発明者らは、 前記優先腐食について詳細に調査した。 The present inventors have investigated the preferential corrosion in detail.
その結果、 押出過程で M n含有化合物が多量に折出するが、 溶着 部と非溶着部の折出量の差が溶着部の優先腐食の原因となるこ とを 知見した。 そ して押出前の鍩塊の均質化処理で M n含有化合物を予 め析出させておく ことによ り溶着部の優先腐食が低減できるこ とを 見いだし、 更に研究を進めて本発明を完成させるに至った。 As a result, it was found that a large amount of the Mn-containing compound was extruded during the extrusion process, but that the difference in the amount of deposition between the welded part and the non-welded part caused preferential corrosion of the welded part. We found that pre-precipitation of the Mn-containing compound by homogenization of the lumps prior to extrusion can reduce preferential corrosion of the welded part, and further research to complete the present invention It led to.
本発明は、 以下の手段を提供する も のである。 The present invention provides the following means.
( 1 ) 少なく とも M nを 0. 3〜 1 . 5 wt%含有するアルミニウム 合金銪塊をポー トホール押出して、 又はポー 卜ホール押出と抽伸加 ェして製造されるアルミニウム合金中空材において、 前記中空材の 長手方向の各部における導電率の差が 1 . 0 I A C S %以下である ことを特徴とするアルミニウム合金中空材。 (1) An aluminum alloy hollow material manufactured by porthole extruding an aluminum alloy lump containing at least 0.3 to 1.5 wt% of Mn or by porthole extrusion and drawing. An aluminum alloy hollow material, wherein the difference in electrical conductivity in each part in the longitudinal direction of the hollow material is 1.0 IACS% or less.
( 2 ) 少なく とも M nを 0. 3 ~ 1 . 5 wt%含有するアルミニウム 合金銪塊に均質化処理を施し、 次いでこの銪塊をポー トホール押出 して、 又はポー トホール押出と抽伸加工して中空材を製造する方法 において、 前記均質化処理を、 5 0 0〜 6 3 0 °Cの所定温度に 0〜 2 4 h r保持した後、 1 0 0 °C / h r以下の冷却速度で 4 0 0 - 5 0 0 °Cの所定温度に冷却し、 この温度に 4〜 4 8 h r保持して施す ことを特徴とする前記 ( 1 ) 項記載のアルミニウム合金中空材の製 造方法。 (2) Homogenize aluminum alloy ingot containing at least 0.3 to 1.5 wt% of Mn, and then extrude the ingot through porthole or porthole extrusion and drawing. In the method for producing a hollow material, the homogenization treatment is carried out at a predetermined temperature of 500 to 60 ° C for 0 to 24 hours, and then at a cooling rate of 100 ° C / hr or less. Cool to a specified temperature of 0-500 ° C, hold at this temperature for 4 to 48 hr and apply The method for producing a hollow aluminum alloy material according to the above (1), characterized in that:
( 3 ) 少な く とも M nを 0. 3〜 1 . 5 wt%含有するアルミニウム 合金錶塊に均質化処理を施し、 次いでこの銪塊をポー トホール押出 して、 又はポー トホール押出と抽伸加工して中空材を製造する方法 において、 前記錶塊の均質化処理を、 5 0 0〜 6 3 0 °Cの所定温度 ( T i )に 0〜 1 6 h r保持した後、 T i温度から 1 0 0 °C/h r以下 の冷却速度で 3 5 0 °C ( T 2 )に冷却し、 Ί\温度に到達後 Τ 2温度 に到るまでの時間を 1 0〜 4 8 h r と し、 T 2温度から任意の冷却 速度で室温に冷却して施すことを特徴とする前記 ( 1 ) 項記載のァ ルミニゥム合金中空材の製造方法。 (3) A homogenizing treatment is performed on an aluminum alloy ingot containing at least 0.3 to 1.5 wt% of Mn, and then the ingot is subjected to porthole extrusion or porthole extrusion and drawing. In the method for producing a hollow material by heating, the homogenization treatment of the lump is maintained at a predetermined temperature (T i) of 500 to 60 ° C. for 0 to 16 hours, and then the temperature is reduced from the T i temperature by 10 to 10 hours. 0 ° and cooled to C / hr in the following cooling speed 3 5 0 ° C (T 2 ), the time up to the arrival after T 2 temperature I \ temperature and 1 0~ 4 8 hr, T 2 The method for producing an aluminum alloy hollow material according to the above (1), wherein the method is carried out by cooling from a temperature to a room temperature at an arbitrary cooling rate.
( 4 ) 少なく とも M nを 0. 3〜 1 . 5 wt%含有するアルミニウム 合金錡塊に均質化処理を施し、 次いでこの錶塊をポー トホール押出 して、 又はポー トホール押出と抽伸加工して中空材を製造する方法 において、 前記錶塊の均質化処理を、 4 0 0〜 5 0 0 °Cの所定温度 に 1 2〜 4 8 h r保持した後、 室温に冷却して施すことを特徴とす る前記 ( 1 ) 項記載のアルミニウム合金中空材の製造方法。 (4) Homogenize aluminum alloy ingot containing at least 0.3 to 1.5 wt% Mn, and then extrude this ingot through porthole or porthole extrusion and drawing. The method for manufacturing a hollow material, wherein the homogenization treatment of the lump is maintained at a predetermined temperature of 400 to 500 ° C. for 12 to 48 hours, and then cooled to room temperature. The method for producing a hollow aluminum alloy material according to the above (1).
( 5 ) 少なく とも M nを 0. 3〜 1 . 5 wt%含有するアルミニウム 合金錶塊に均質化処理を施し、 次いでこの錶塊をポー トホール押出 して、 又はポー トホール押出と抽伸加工して中空材を製造する方法 において、 前記錶塊の均質化処理を、 4 0 0〜 5 0 0 °Cの所定温度 に 0. 5〜 4 h r保持した後、 5 5 0〜 6 3 0 °Cの所定温度に昇温 し、 当該温度に 0. 5〜 4 h r保持したのち、 3 5 0 °Cに 1 0 0 °C / h r以下の冷却速度で冷却し、 3 5 0 °Cから任意の冷却速度で室 温に冷却して施すこ とを特徴とする前記 ( 1 ) 項記載のアルミニゥ ム合金中空材の製造方法。 (5) Homogenize aluminum alloy ingot containing at least 0.3 to 1.5 wt% Mn, and then extrude this ingot through porthole or porthole extrusion and drawing. In the method for producing a hollow material, the homogenization treatment of the mass is maintained at a predetermined temperature of 400 to 500 ° C. for 0.5 to 4 hours, and then the temperature is maintained at 550 to 63 ° C. After the temperature is raised to the specified temperature and maintained at that temperature for 0.5 to 4 hours, it is cooled to 350 ° C at a cooling rate of 100 ° C / hr or less, and any cooling from 350 ° C The aluminum alloy according to the above (1), wherein the cooling is performed at room temperature at a speed. Manufacturing method of hollow metal alloy.
(以下、 前記 ( 1 ) 項記載の中空材及び前記 ( 2 ) 〜 ( 5 ) 項記載 の製造方法をあわせて本発明の第一発明という。) (Hereinafter, the hollow material described in (1) and the production method described in (2) to (5) are collectively referred to as a first invention of the present invention.)
( 6 ) M n 0 . 8〜 1 . 5 wt%、 F e 0 . 1 〜 0 . 7 wt%、 S i O 0 3〜 0 . 6 wt%を含有し、 C u O . 0 0〜 0 . 4 5 wt%、 M g 0 . 0〜 0 . 3 wt%、 C r 0 . 0〜 0 . 3 wt%、 T i 0 . 0〜 0 . l wt% Z n O . 0〜 0 . 5 wt%、 Z r 0 . 0〜 0 . 3 wt%、 N i 0 . 0〜 0 . 3 wt%のう ち 1種又は 2種以上を含有し残部 A lおよび不可避 不純物からなるアルミニウム合金錶塊をポー トホール式連続熱間押 出法によ り製造したエアコン配管用アルミニウム合金押出管材であ つて、 前記押出管材の導電率が 3 9 . 0 I A C S %以上 (好ま し く は 3 9 . 5 I A C S %以上)、 押出管材長手方向の各部における導電 率の差が 1 . 0 I A C S %以下であることを特徴とするエアコン配 管用アルミニウム合金押出管材。 (6) Mn 0.8-1.5 wt%, Fe 0.1-0.7 wt%, Sio03-0.6 wt%, CuO.0.0-0 4.5 wt%, Mg 0.0-0.3 wt%, Cr 0.0-0.3 wt%, Ti 0.0-0.1 wt% ZnO.0-0.5 Aluminum alloy lump containing one or more of wt%, Zr 0.0-0.3 wt%, Ni 0.0-0.3 wt%, and the balance Al and unavoidable impurities Is an aluminum alloy extruded tube for air conditioner piping manufactured by a porthole type continuous hot extrusion method, wherein the extruded tube has a conductivity of 39.0 IACS% or more (preferably 39.5 IACS). %), And a difference in electrical conductivity in each part in the longitudinal direction of the extruded tubing is 1.0 IACS% or less.
( 7 ) M n 0 . 8〜 1 . 5 wt%、 F e 0 . 1 〜 0 . 7 wt%、 S i O 0 3〜 0 . 6 wt%を含有し、 C u O . 0 0〜 0 . 4 5 wt%、 M g O . 0〜 0 . 3 wt%、 C r 0 . 0〜 0 . 3 wt%、 T i O . 0 ~ 0 . 1 wt . Z n O . 0〜 0 . 5 wt%、 Z r 0 . 0〜 0 . 3 wt%、 N i O . 0〜 0 . 3 wt%のう ち 1種又は 2種以上を含有し残部 A lおよび不可避 不純物からなるアルミニウム合金銪塊に均質化処理を施し、 これを ポー トホール式連続熱間押出法によ り管材に押出すエアコン配管用 アルミニウム合金押出管材の製造方法であって、 前記錡塊の均質化 処理を、 5 0 0〜 6 3 0 °Cの所定温度に 0〜 2 4 h r保持した後、 1 0 0 °C/h r以下の冷却速度で 4 0 0〜 5 0 0 °Cの所定温度に冷 却し、 この温度に 4〜 4 8 h r保持して施すこ とを特徴とするエア コン配管用アルミ二ゥム合金押出管材の製造方法。 (7) Mn 0.8-1.5 wt%, Fe 0.1-0.7 wt%, Sio03-0.6 wt%, CuO0.0-0-0 45 wt%, MgO .0 to 0.3 wt%, Cr 0.0 to 0.3 wt%, TiO .0 to 0.1 wt.ZnO .0 to 0.5 aluminum alloy lump containing one or more of wt%, Zr 0.0-0.3 wt%, NiO0.0-0.3 wt%, the balance being Al and unavoidable impurities A method for producing an aluminum alloy extruded tube for air conditioner piping, in which a homogenization treatment is performed on the aluminum alloy, and this is extruded into a tube by a port-hole continuous hot extrusion method. After maintaining the temperature at a predetermined temperature of up to 630 ° C for 0 to 24 hours, it is cooled to a predetermined temperature of 400 to 500 ° C at a cooling rate of 100 ° C / hr or less, and this temperature is Air for 4 to 48 hours A method for manufacturing extruded aluminum alloy pipes for piping.
( 8 ) 前記 ( 7 ) 項記載のアルミニウム合金錡塊に均質化処理を 施し、 これをポー トホール式連続熱間押出法によ り管材に押出すェ アコン配管用アルミニウム合金押出管材の製造方法であって、 前記 錡塊の均質化処理を、 5 0 0〜 6 3 0 °Cの所定温度 ( T )に 0〜 4 8 h r保持した後、 1 温度から 1 0 0 °C/h r以下の冷却速度で 3 5 0 °C ( T 2 )に冷却し、 T i温度に到達後 Τ 2温度に到るまでの 時間を 1 2〜 4 8 h r とし、 T 2温度から任意の冷却速度で室温に 冷却して施すこ とを特徴とするエアコン配管用アルミニウム合金押 出管材の製造方法。 (8) A method for producing an aluminum alloy extruded tube for air-con piping, in which the aluminum alloy lump described in the above (7) is subjected to homogenization treatment and extruded into a tube by a porthole continuous hot extrusion method. The homogenization treatment of the mass is maintained at a predetermined temperature (T) of 500 to 60 ° C. for 0 to 48 hours, and then cooled from 1 temperature to 100 ° C./hr or less. 3 was cooled to 5 0 ° C (T 2) at a rate, the time up to the arrival after T 2 temperature T i temperature was 1. 2 to 4 8 hr, to room T 2 temperature at any cooling rate A method for producing an aluminum alloy extruded tube for air conditioner piping, which is cooled and applied.
( 9 ) 前記 ( 7 ) 項記載のアルミニウム合金銪塊に均質化処理を施 し、 これをポー トホール式連続熱間押出法によ り管材に押出すエア コン配管用アルミニウム合金押出管材の製造方法であって、 前記錡 塊の均質化処理を、 4 0 0〜 5 0 0 °Cの所定温度に 1 2〜 4 8 h r 保持した後、 室温に冷却して施すことを特徴とするエアコン配管用 アルミニウム合金押出管材の製造方法。 (9) A method for producing an aluminum alloy extruded tube for air conditioning piping, wherein the aluminum alloy lump described in the above (7) is subjected to a homogenization treatment and extruded into a tube by a porthole continuous hot extrusion method. Wherein the homogenization treatment of the lump is performed at a predetermined temperature of 400 to 500 ° C. for 12 to 48 hr, and then cooled to room temperature. Manufacturing method of extruded aluminum alloy tube.
( 1 0 ) 前記 ( 7 ) 項記載のアルミ二ゥム合金鍊塊に均質化処理 を施し、 これをポー トホール式連続熱間押出法によ り管材に押出す エアコン配管用アルミニウム合金押出管材の製造方法であって、 前 記鎵塊の均質化処理を、 4 0 0〜 5 0 0 °Cの所定温度に 0 . 5〜 4 h r保持した後、 5 5 0〜 6 3 0 °Cの所定温度に昇温し、 当該温度 に 0 . 5〜 4 h r保持したのち、 3 5 0 に 1 0 0 °( / } 1>以下の 冷却速度で冷却し、 3 5 0 °Cから任意の冷却速度で室温に冷却して 施すことを特徴とするエアコ ン配管用アルミニウム合金押出管材の 製造方法。 (以下、 前記 ( 6 ) 項記載の押出管材及び前記 ( 7 ) 〜 ( 1 0 ) 項記 載の製造方法をあわせて本発明の第二発明という。 ) (10) The aluminum alloy ingot described in (7) above is subjected to homogenization treatment and extruded into a pipe by a porthole continuous hot extrusion method. A method of manufacturing, wherein the homogenization treatment of the mass is maintained at a predetermined temperature of 400 to 500 ° C. for 0.5 to 4 hours, and then is performed at a predetermined temperature of 550 to 63 ° C. After the temperature is raised to the temperature and maintained at that temperature for 0.5 to 4 hours, it is cooled to 350 at a cooling rate of 100 ° (/) 1> or less, and any cooling rate from 350 ° C A method for producing an aluminum alloy extruded tube for air-con pipes, wherein the tube is cooled to room temperature. (Hereinafter, the extruded tube material described in the above item (6) and the production method described in the above items (7) to (10) are collectively referred to as a second invention of the present invention.)
ここで、 特に断らない限り、 本発明とは前記第一及び第二発明を 包含する意味である。 Here, unless otherwise specified, the present invention means the first and second inventions.
前記 ( 2 ) 〜 ( 5 ) 項記載の方法によれば、 所定量の M nを含有 するアルミニウム合金錶塊にそれそれ特定の均質化処理を施すこ と によ り、 ポー トホール押出しで形成される溶着部の優先腐食を生じ ない前記 ( 1 ) 項記載の中空材を製造するこ とができる。 この中空 材は建材等と して好適なものである。 According to the method described in the above (2) to (5), the aluminum alloy ingot containing a predetermined amount of Mn is subjected to a specific homogenization treatment, whereby the aluminum alloy ingot is formed by port hole extrusion. The hollow member according to the above (1), which does not cause preferential corrosion of the welded portion, can be manufactured. This hollow material is suitable as a building material or the like.
さらに、 前記 ( 7 ) 〜 ( 1 0 ) 項記載の方法によれば、 前記 ( 2 ) 〜 ( 5 ) 項記載の方法で用いるアルミニウム合金銪塊に代えて、 M n以外の合金成分も規定したアルミニウム合金錶塊を用いて、 それ それ前記 ( 2 ) 〜 ( 5 ) 項記載の方法と同様の均質化処理を施すこ とによ り、 前記溶着部における優先腐食を生じない前記 ( 6 ) 項記 載の押出管材を製造することができる。 この管材はエアコン配管に 好適なものである。 発明を実施するための最良の形態 Further, according to the method described in the above (7) to (10), alloy components other than Mn are also specified in place of the aluminum alloy lumps used in the method described in the above (2) to (5). The above-mentioned (6), which does not cause preferential corrosion in the welded portion by subjecting the aluminum alloy ingot to homogenization treatment similar to the method described in the above (2) to (5). The extruded tubing described can be manufactured. This pipe is suitable for air conditioner piping. BEST MODE FOR CARRYING OUT THE INVENTION
以下に、 まず、 本発明の中空材、 押出管材の合金成分について説 明する。 First, the alloy components of the hollow material and the extruded tube material of the present invention will be described.
M nは耐食性を損なう ことなく強度向上に寄与する元素である。 第一発明においては、 その含有量が 0 . 3 wt%未満ではその効果が 十分に得られず、 1 . 5 wt%を超えるとその効果が飽和し、 又熱間 加工時の変形抵抗が増大してポー トホール押出性が低下する。 従つ てその含有量は 0 . 3〜 1 . 5 wt% (好ま し く は 0 . 5〜 : L . 3 w t %) とする。 Mn is an element that contributes to strength improvement without deteriorating corrosion resistance. In the first invention, if the content is less than 0.3 wt%, the effect cannot be sufficiently obtained, and if the content exceeds 1.5 wt%, the effect is saturated, and the deformation resistance during hot working increases. As a result, port hole extrudability decreases. Therefore, its content should be 0.3-1.5 wt% (preferably 0.5-: L.3 w t%).
第二発明においては、 M nの含有量が 0 . 8 wt%未満ではその効 果が小さ く、 1 . 5 wt%を超える とその効果が飽和する とともに、 熱間加工時の変形抵抗が増大し、 ポー トホール押出性が低下する。 従ってその含有量は 0 . 8〜 1 . 5 wt% (好ま し く は 0 . 9〜 1 . 2 w t % ) とする。 In the second invention, if the content of Mn is less than 0.8 wt%, the effect is small, and if it exceeds 1.5 wt%, the effect is saturated, and the deformation resistance during hot working increases. As a result, port hole extrudability decreases. Therefore, its content is set to 0.8 to 1.5 wt% (preferably 0.9 to 1.2 wt%).
以下、 第二発明において、 前記 M nを含む各合金成分は、 自動車 エアコン配管用材料に必要な強度、 耐食性、 加工性等が確保され、 ポー トホール押出が容易であるこ とを加味して決定した。 Hereinafter, in the second invention, each of the alloy components including Mn is determined in consideration of the strength, corrosion resistance, workability, and the like required for the material for automotive air conditioner piping, and that porthole extrusion is easy. .
F eおよび S iは一般のアルミ合金では若干量含有される力 s、 こ れら元素は、 M nの固溶量を減少させると同時に銪造時に A 1 と金 属間化合物を生成し、 再結晶組織を微細化するという効果があ り、 F eおよび S iは適度に含有させるのが望ま しい。但し、 6で 0 . 7 wt%、 3 丄で 0 . 6 wt%を超えて含有した場合、 巨大金属間化合 物が形成し、 成形性や耐食性が低下する。 従って F e、 S iの含有 量は各々 0 . 1 〜 0 . 7 wt% (好ま しく は 0 . 2〜 0 . 6 w t %)、 0 . 0 3〜 0 . 6 wt% (好ま し く は 0 . 0 3〜 0 . 3 w t %) とす る Fe and Si are forces s contained in general aluminum alloys in a small amount, and these elements reduce the amount of solid solution of Mn and simultaneously form A 1 and an intermetallic compound during fabrication, This has the effect of refining the recrystallized structure, and it is desirable that Fe and Si be appropriately contained. However, if the content exceeds 0.7 wt% in 6 and 0.6 wt% in 3%, a huge intermetallic compound is formed, and the formability and corrosion resistance are reduced. Therefore, the contents of Fe and Si are respectively 0.1 to 0.7 wt% (preferably 0.2 to 0.6 wt%) and 0.3 to 0.6 wt% (preferably 0.3 to 0.3 wt%)
C uは強度向上に寄与する。 また素地に固溶した C uは自然電位 を貴にして耐食性を若干改善する。 しかし、 0 . 4 5 wt%を超えて 含有した場合は、 押出工程等で C uを含有する化合物が結晶粒界に 選択的に析出し粒界腐食が増大するとともにポー トホール押出性が 低下する。 従って C uの含有量は 0 . 0〜 0 . 4 5 t% (好ま し く は 0. 0〜 0 . 2 5 w t %) とする。 Cu contributes to improvement in strength. Cu dissolved in the substrate enhances the spontaneous potential and slightly improves the corrosion resistance. However, when the content exceeds 0.45 wt%, the compound containing Cu is selectively precipitated at the crystal grain boundaries during the extrusion process and the like, and the intergranular corrosion increases and the port hole extrudability decreases. . Therefore, the content of Cu is set to 0.0 to 0.45 t% (preferably 0.0 to 0.25 wt%).
M gは固溶して強度向上に寄与するが、 熱間での変形抵抗を著し く増大させる為、 M nに加えて M gを 0. 3 wt%を超えて添加する とポー トホール押出性が低下する。 従って M gの含有量は 0. 0〜 0. 3 wt% (好ま し く は 0. 0〜 0. l w t %) とする。 Although Mg contributes to solid solution and contributes to strength improvement, it significantly reduces hot deformation resistance. If the Mg content exceeds 0.3 wt% in addition to the Mn content, the porthole extrudability decreases. Therefore, the content of Mg should be 0.0 to 0.3 wt% (preferably 0.0 to 0.3 wt%).
C rは結晶組織の微細化に効果がある力 その含有量が 0.3 wt% を超える と粗大な A 1— C r化合物が生成して成形性が損なわれる 従って C rの含有量は 0. 0〜 0. 3 wt% (好ま し く は 0. 0〜 0. 0 5 w t % ) とする。 Cr is a force that is effective in refining the crystal structure. If its content exceeds 0.3 wt%, a coarse A1-Cr compound is formed and the formability is impaired. Therefore, the Cr content is 0.0. To 0.3 wt% (preferably 0.0 to 0.05 wt%).
T iは微量の含有で結晶組織を微細化する。 その含有量が 0. 1 wt%を超える と押出性が低下し、 且つ成形性に有害な巨大金属間化 合物を生じる。 従って T iの含有量は 0. 0〜 0. l wt% (好ま し く は 0. 0〜 0. 0 5 w t %) とする。 Ti refines the crystal structure with a small amount of Ti. If its content exceeds 0.1 wt%, extrudability will be reduced and a giant intermetallic compound harmful to moldability will be produced. Therefore, the content of Ti is set to 0.0 to 0.1 wt% (preferably 0.0 to 0.05 wt%).
Z nは若干の強度向上効果が期待されるが、 多量に含有されると 耐食性の低下を誘引する。従って Z nの含有量は 0. 0〜 0. 5 wt% (好ま し く は◦ . 0〜 0. l w t %) とする。 Although Zn is expected to have a slight strength-improving effect, a large amount of Zn induces a decrease in corrosion resistance. Therefore, the content of Zn is set to 0.0 to 0.5 wt% (preferably 0 to 0. lwt%).
Z rは結晶組織の微細化に効果があるが、 多量の添加は押出性、 成形性を低下させる。従って Z rの含有量は 0. 0〜 0 · 3 wt% (好 ま しく は 0. 0〜 0. 0 5 w t %) とする。 Zr is effective in refining the crystal structure, but a large amount of it decreases extrudability and formability. Therefore, the content of Zr is set to 0.0 to 0.3 wt% (preferably 0.0 to 0.05 wt%).
N iは若干の強度向上効果があるが、 多量の添加は押出性、 成形 性を低下させる。 従って N iの含有量は 0. 0〜 0. 3 wt% (好ま し く は 0. 0〜 0. 0 5 w t %) とする。 Ni has a slight strength-improving effect, but the addition of a large amount reduces extrudability and formability. Therefore, the content of Ni is set to 0.0 to 0.3 wt% (preferably 0.0 to 0.05 wt%).
こ こで、 合金成分の含有量が 0 w t %である とは、 その合金 成分をま った く 含有 しないこ と を意味する。 Here, that the content of the alloy component is 0 wt% means that the alloy component is not contained at all.
第二発明の押出管材に用い られるアル ミ ニゥム合金は、 M n、 F eおよび S i を前記所定量含有する こ と に加えて、 C u、 M g、 C r、 Τ i、 Ζ η、 Ζ rおよび Ν i か ら なる群か ら選ばれ る 1 種又は 2 種以上を含有 し、 残部 A 1 および不可避不純物か ら なる。 The aluminum alloy used for the extruded tube material of the second invention contains Cu, Mg, Cr, Τi, Ζη, in addition to containing the aforementioned predetermined amounts of Mn, Fe, and Si. Selected from the group consisting of Ζ r and Ν i One or two or more, and the balance consists of A1 and unavoidable impurities.
前記成分からなるアルミ合金は、 ポー トホール押出法によ り、 所 定形状のエアコン配管材に十分押出可能である。 また前記アルミ合 金は押出過程 (ダイスを出た直後) で従来の引抜管を焼鈍した管材 と同様な均一微細再結晶組織および強度と延性が得られる。 The aluminum alloy composed of the above components can be sufficiently extruded into an air-conditioner piping material having a predetermined shape by a port hole extrusion method. In addition, the aluminum alloy has a uniform fine recrystallized structure, strength and ductility similar to those obtained by annealing a drawn tube in the extrusion process (immediately after leaving the die).
本発明において、 押出管材の導電率と しては押出管材長手方向の 全長に亘る各部の導電率を規定し、 かつ、 第二発明において各押出 管材長手方向の導電率差 (導電率の最大値と最小値の差) を規定し た理由は、 溶着部の優先腐食を回避する為である。 In the present invention, the electrical conductivity of the extruded tubing is defined as the electrical conductivity of each part along the entire length in the longitudinal direction of the extruded tubing, and the electrical conductivity difference in the longitudinal direction of each extruded tubing (the maximum value of the electrical conductivity) in the second invention The difference between the minimum value and the minimum value is specified in order to avoid preferential corrosion of the weld.
本発明者らは、 溶着部に優先腐食が生じる原因について以下の知 見を得た。 The present inventors have obtained the following knowledge about the cause of preferential corrosion at a welded portion.
D C錡造又はホッ ト ト ップ錶造では、 凝固後、 直ちに水冷され急 速冷却される為 M nはその大半がアルミ固相中に固溶した状態にあ る。 錶塊に施す均質化処理において、 ミ クロ偏析の解消、 晶出物の 分断、 球状化等を目的と して固相線温度に近い高温に保持して行う 為、 M nはあま り析出しない。 また高温保持後の冷却工程では、 冷 却速度が比較的大きい為ここでも M nは殆ど析出しない。 ここで、 均質化処理有無に関わらず、 銪塊は次の再加熱、 押出工程に供され る。 In the DC or hot-top construction, most of Mn is in solid solution in the aluminum solid phase because it is immediately cooled with water and solidified immediately after solidification.均質 In the homogenization treatment applied to the lump, Mn does not precipitate much because it is maintained at a high temperature close to the solidus temperature for the purpose of eliminating micro-segregation, separating crystallized matter, spheroidizing, etc. . Also, in the cooling step after holding at a high temperature, Mn hardly precipitates here because the cooling rate is relatively high. Here, regardless of the presence or absence of homogenization, the lump is subjected to the next reheating and extrusion process.
尚、 M n含有化合物と しては、 A l— M n系化合物、 A l— ( F e、 M n ) 系化合物、 A 1— ( F e、 M n ) 一 S i系化合物等が折 出する。 As the Mn-containing compound, Al—Mn-based compounds, Al— (Fe, Mn) -based compounds, A1- (Fe, Mn) -Si-based compounds, etc. are known. Put out.
通常押出温度は 4 0 0〜 5 0 0 °C程度である力 この温度範囲は 過飽和固溶した M nが析出し易い温度である。 そ して、 押出加工時 の析出速度は、 加工によ り析出が促進されるため著し く大きいこと が本発明者らの検討によ り判明している。 Normally, the extrusion temperature is about 400 to 500 ° C. This temperature range is the temperature at which the supersaturated solid solution of Mn tends to precipitate. And during extrusion The study by the present inventors has revealed that the precipitation rate of the steel is remarkably large because the precipitation is promoted by the processing.
すなわち、 押出加工のよう に大きな歪みが連続的に付与される過 程では合金元素の拡散は著し く加速され、 その結果化合物析出も加 速されるのである。 In other words, in the process in which a large strain is continuously applied as in the case of extrusion, the diffusion of alloy elements is remarkably accelerated, and as a result, compound precipitation is accelerated.
例えば、 長さ数十 c m程度のビレ ッ トの押出時間は高々数分であ るが、 この数分間に析出が著し く進行する。 ここでビレ ッ トの後端 部側は歪みを長時間受ける為、押出先端部側よ り析出量が多く なる。 同じ数分間の加熱でも加工を伴わない場合は M n含有化合物は殆ど 析出しない。 For example, the extrusion time of a billet having a length of about several tens of cm is several minutes at most, and precipitation progresses remarkably in these few minutes. Here, since the rear end of the billet is subjected to distortion for a long time, the amount of precipitation is larger than that of the front end of the extrusion. If the same heating is performed for several minutes without processing, the Mn-containing compound hardly precipitates.
本来、 A 1中における M n等の遷移金属の拡散速度は極めて小さ いが、 歪みが連続的に付与されることで M nの析出 (動的析出現象) も著し く進行する。 Originally, the diffusion rate of transition metal such as Mn in A1 is extremely low, but the precipitation of Mn (dynamic precipitation phenomenon) remarkably progresses due to the continuous application of strain.
M n含有化合物の析出が押出後半で多いことは、 透過電子顕微鏡 観察と導電率の測定の両者によ り確認できる。 即ち、 導電率は析出 量が多いほど高く、 M n含有アルミ合金押出材の導電率は先端部側 から後端部側にかけて上昇する傾向があ り、 その差は通常少なく と も 2 I A C S %以上ある。 The fact that the precipitation of the Mn-containing compound is large in the latter half of the extrusion can be confirmed by both observation with a transmission electron microscope and measurement of conductivity. That is, the conductivity increases as the amount of precipitation increases, and the conductivity of the Mn-containing extruded aluminum alloy tends to increase from the front end to the rear end, and the difference is usually at least 2 IACS% or more. is there.
以上のように、 M n含有化合物は押出管材の後端部側の方がよ り 析出が進行するが、 複数ビレ ッ トの押出を連続的に行う場合、 次に 記すメカニズムによ り溶着部と非溶着部との間に組織差が生じる。 即ち、アルミ合金のポー トホールダイスでの連続押出し過程では、 第一ビレ ッ トの押出し終了後、 ダイスのポー ト孔と溶着室 (チャン バ一) が作る空間に残存した第一ビレ ツ 卜のアルミニウム合金は押 出最後端にあって最も M nの析出が進行してお り、 これに M n固溶 度の高い第二ビレ ッ トが押出によ り隣接配置される。 この状態から 第二ビレ ッ トの押出しが開始されるが、 第二ビレ ッ トの押出極初期 においては溶着室とポー ト孔に残存した第一ビレ ツ 卜のアルミニゥ ム合金が排出され、 続いて非溶着部に第二ビレ ッ 卜のアルミ合金が 排出され、 次第に第二ビレ ッ トの占める部分が増大していく 。 As described above, the precipitation of the Mn-containing compound proceeds more at the rear end side of the extruded tubing material.However, when extruding multiple billets continuously, the welding mechanism is formed by the following mechanism. Difference between the non-welded portion and the non-welded portion. In other words, in the continuous extrusion process of an aluminum alloy using a porthole die, after the first billet has been extruded, the first billet remaining in the space created by the die hole and the welding chamber (chamber) is formed. In the aluminum alloy, the precipitation of Mn progressed most at the end of extrusion, and the Mn solid solution A second billet with a high degree is placed adjacent by extrusion. In this state, extrusion of the second billet is started, but at the beginning of the extruding of the second billet, the aluminum alloy of the first billet remaining in the welding chamber and the port hole is discharged. As a result, the aluminum alloy of the second billet is discharged to the non-welded portion, and the portion occupied by the second billet gradually increases.
このよう に、 ビレ ッ トの入れ替え部分では、 押出管材は、 溶着部 が先行ビレ ッ トの後端のアルミ二ゥム合金で形成され、 非溶着部が 後続ビレ ッ トのアルミ合金で形成される。 この構成は、 溶着部幅が 狭小化しながら後続ビレ ツ 卜の押出終了まで継続する。 As described above, in the exchanging portion of the billet, in the extruded tube material, the welded portion is formed of the aluminum alloy at the rear end of the preceding billet, and the non-welded portion is formed of the aluminum alloy of the succeeding billet. You. This configuration continues until the end of extrusion of the subsequent billet while the width of the welded portion is narrowed.
前述のよう に、 押出中に析出が進行するこ とによ り、 押出後半に は非溶着部も析出が進行し溶着部と非溶着部の析出状態の差が小さ くなる。 この構成は押出本数が増加しても同様となる。 As described above, due to the progress of precipitation during extrusion, the deposition proceeds in the non-welded portion in the latter half of extrusion, and the difference in the deposition state between the welded portion and the non-welded portion becomes smaller. This configuration is the same even if the number of extrusions increases.
このように、 溶着部が M n含有化合物の析出が多く、 非溶着部が M n固溶度の比較的高いパターンは押出先端部側で顕著となる。 こ こで双方の電気化学的性質を比較すると、 M n含有化合物の析出が 進行した溶着部の方が電位が卑とな り、 溶着部は電位が貴な非溶着 部に挟まれた形になっているため、 腐食環境下において溶着部が優 先的に電位差腐食し、 腐食不具合が生じるのである。 As described above, a pattern in which the Mn-containing compound is largely deposited in the welded portion and the Mn solid solubility is relatively high in the non-welded portion becomes prominent at the extrusion tip side. Comparing the electrochemical properties of the two, the welded part where the precipitation of the Mn-containing compound has progressed has a lower potential, and the welded part is sandwiched between non-welded parts with a noble potential. In a corrosive environment, the welded part is preferentially corroded in a corrosive environment, causing corrosion problems.
本発明者等は、 溶着部の優先腐食を防止するには、 押出前に押出 ビレ ッ 卜の先端部側と後端部側の M nの固溶量差を小さ く しておく ことが有効と考え、 本発明を完成するに至ったものである。 In order to prevent preferential corrosion of the welded portion, the present inventors have made it effective to reduce the difference in solid solution amount of Mn between the front end side and the rear end side of the extruded billet before extrusion. Thus, the present invention has been completed.
M nの固溶量差を小さ く するため、 本発明者らは均質化処理過程 で M n含有化合物を析出させてお く ことが有効であることを見い出 した。 即ち、 M n含有化合物の析出が既に進行した錶塊では、 押出 過程で過大な析出進行は進行しない。 そして、 均質化条件を調整し 適度に M n含有化合物を析出させた場合には、 押出管材の先端部側 と後端部側の間、 またその他の部位間にて大きな導電率の差を生じ ず、 しかも溶着部の腐食は劇的に抑制された。 The present inventors have found that it is effective to precipitate a Mn-containing compound during the homogenization treatment in order to reduce the difference in the amount of solid solution of Mn. That is, in the lump in which the precipitation of the Mn-containing compound has already progressed, excessive precipitation does not progress in the extrusion process. And adjust the homogenization conditions If the Mn-containing compound is precipitated appropriately, there is no large difference in conductivity between the front and rear ends of the extruded tubing, and between other parts, and corrosion of the welded portion is not caused. Dramatically suppressed.
第二発明において、 この溶着部の優先腐食の抑制効果が明暸な押 出材では押出材各部の導電率はいずれも 3 9. 0 I A C S %以上、 好ま しく は 3 9. 5 I A C S %以上となる。 言い換えれば、 押出材 の長手各部がいずれも 3 9. 0 I A C S %以上を達成しないと溶着 部の優先腐食は十分抑制できない。 In the second invention, in the extruded material in which the effect of suppressing preferential corrosion of the welded portion is clear, the electrical conductivity of each part of the extruded material is 39.0 IACS% or more, preferably 39.5 IACS% or more. . In other words, preferential corrosion of the weld cannot be sufficiently suppressed unless all the longitudinal parts of the extruded material achieve 39.0 IACS% or more.
押出管材の M n含有化合物の析出状態は押出先端から後端に至る まで全く 同様であることが理想である。 しかし、 実際には差が僅か であれば溶着部の選択腐食は殆ど起きない。 この許容差は、 前述の 通り (前記 ( 1 ) 項、 ( 6 ) 項) 導電率差で 1. 0 I A C S %以下、 好ま し く は 0. 6 I A C S %以下なら、 耐食性に対するよ り高い信 頼性が得られる。 Ideally, the precipitation state of the Mn-containing compound in the extruded tubing material is exactly the same from the extruded tip to the extruded end. However, in practice, if the difference is small, there is almost no selective corrosion of the weld. As described above (the above (1) and (6)), if the difference in conductivity is 1.0 IACS% or less, preferably 0.6 IACS% or less, higher reliability for corrosion resistance is obtained. Property is obtained.
本発明において、 中空材又は押出管材の各部の導電率差とは、 中 空材又は管材を長手方向に切断した全サンプルの導電率の最大値と 最小値の差である。 In the present invention, the difference in the electrical conductivity of each part of the hollow material or the extruded tubular material is a difference between the maximum value and the minimum value of the electrical conductivity of all samples obtained by cutting the hollow material or the tubular material in the longitudinal direction.
さて、 このように Mn含有化合物が多量に微細析出した押出ビレ ッ トにおいては、 この微細析出物が押出し極初期段階で素地に固溶 する為、 析出物は粗大に析出させておく必要がある。 この粗大な M n含有化合物の析出を制御するため、 均質化処理条件が前記 ( 2 ) 項から ( 5 ) 項及び前記 ( 7 ) 項から ( 1 0 ) 項に記載されている。 By the way, in the extruded billet in which a large amount of the Mn-containing compound is finely precipitated, since the fine precipitate is dissolved in the base material at an extremely early stage of the extrusion, the precipitate must be coarsely precipitated. . In order to control the precipitation of the coarse Mn-containing compound, the homogenization treatment conditions are described in the above items (2) to (5) and (7) to (10).
前記 ( 2 )、 ( 7 ) 項記載の方法では、 先ず、 5 0 0〜 6 3 0 °C の比較的高温の所定温度に 0〜 2 4 h r保持し、 この後 1 0 0 °C/ h r以下の冷却速度で冷却する。 この熱処理における昇温過程並び に保持過程にて析出する M n含有化合物が冷却過程にて比較的粗大 に成長する。 ここで、 冷却速度を 1 0 0 °C/h r よ り大き く した場 合新たに析出物が多量に析出するが、 この析出物は微細な為前述の よう に再固溶し易い。 また、 これよ り速い冷却速度は炉中冷却では 困難で工業的観点からも現実的でない。 冷却速度は 5 0 °C/h r以 下が特に好ま しい。 この後、 4 0 0〜 5 0 0 °Cの温度範囲で保持す るが、 この温度範囲は A 1 — M n系合金において M n含有化合物が 最も析出し易く、 この保持過程で更に析出量が増加する。 前記温度 での保持時間は析出量を稼ぐ 目的で 4 h r以上は必要で、 4 8 h r を超える と析出効果が飽和して不経済な為 4 8 h rを上限とする。 前記 ( 2 )、 ( 7 ) 項記載の方法は、 高温保持後徐冷することで 適当な析出状態を現出させ、 その後最も析出し易い温度範囲に保持 して更に析出量を増加させる方法であるが、 これに対し、 前記 ( 3 ). ( 8 ) 項記載の方法は高温からの徐冷過程だけで析出を進行させる 方法である。 この方法で冷却速度を 1 0 0 °C/h r以下とする理由 は前記 ( 2 )、 ( 7 ) 項での理由と同じである。 Ί ( 5 0 0〜 6 3 0 °C)から Τ 2までの徐冷過程で Τ 2を 3 5 0 °Cに規定する理由は 3 5 0 °C未満では M n含有化合物は殆ど析出しな く な り冷却速度を規 定する意味がなく なる為である。 この処理条件においては、 析出量 および析出状態に影響するのは、 主に 5 0 0〜 6 3 ◦ °C ( Ί )に達 したときから 3 5 0 °C ( T 2 )に到るまでの過程であ り、 この過程の 時間が短ければ所望の析出状態が得難く、 長すぎると効果が飽和し て不経済である。従って T i温度に到達後 T 2温度に到るまでの時間 は 1 2〜 4 8 h rに規定する。 In the method described in the above (2) or (7), first, a relatively high predetermined temperature of 500 to 63 ° C. is maintained for 0 to 24 hours, and then 100 ° C./hr Cool at the following cooling rate. Temperature rise process in this heat treatment The Mn-containing compound that precipitates during the holding process grows relatively coarsely during the cooling process. Here, when the cooling rate is set to be higher than 100 ° C./hr, a large amount of new precipitates are deposited. However, the precipitates are so fine that they are easily dissolved again as described above. Also, higher cooling rates are difficult in furnace cooling and are not practical from an industrial point of view. A cooling rate of 50 ° C / hr or less is particularly preferred. Thereafter, the temperature is maintained in the temperature range of 400 to 500 ° C. In this temperature range, the Mn-containing compound is most easily precipitated in the A 1 -Mn-based alloy, and the amount of precipitation is further increased during this holding process. Increase. The holding time at the above temperature is required to be 4 hours or more for the purpose of increasing the amount of precipitation, and if it exceeds 48 hours, the precipitation effect is saturated and uneconomical, so the upper limit is 48 hours. The method described in the above (2) or (7) is a method in which an appropriate precipitation state is revealed by gradually cooling after maintaining at a high temperature, and thereafter, the precipitation amount is further increased by maintaining the temperature in the range where precipitation is most easily performed. On the other hand, the method described in the above (3). (8) is a method in which precipitation proceeds only in a slow cooling process from a high temperature. The reason for setting the cooling rate to 100 ° C./hr or less by this method is the same as the reason in the above (2) and (7). Ί reason for defining the T 2 at slow cooling process, from (5 0 0~ 6 3 0 ° C) to T 2 to 3 5 0 ° C is 3 5 0 ° Do precipitated M n containing compound mostly less than C This is because there is no point in specifying the cooling rate. In this process conditions, to influence the deposition amount and deposition state, mainly from 5 0 0~ 6 3 ◦ ° C when us (Ί) down to 3 5 0 ° C (T 2 ) This is a process. If the time of this process is short, it is difficult to obtain a desired precipitation state, and if it is too long, the effect is saturated and uneconomical. Therefore, the time from reaching the T i temperature to reaching the T 2 temperature is defined as 12 to 48 hr.
前記 ( 4 )、 ( 9 ) 項記載の方法は、 最も析出が進行する 4 0 0 〜 5 0 0 °Cの温度に長時間保持することで析出物量を増加させる方 法である。 The method according to the above (4) or (9), wherein the precipitation proceeds most 400 This is a method of increasing the amount of precipitates by maintaining the temperature at 5500 ° C. for a long time.
過飽和度の高い銃塊をこの温度範囲に保持した場合、 当初微細析 出物が析出し、 その後析出物が粗大化する。 When a highly supersaturated gunshot mass is maintained in this temperature range, fine precipitates are initially deposited, and then the precipitates are coarsened.
処理時間が 1 2 h r未満では析出物の多く が微細で再固溶し易く . 又 4 8 h rを超える と析出物量の増加が飽和して不経済である。 従 つて保持時間は 1 2 〜 4 8 h rに規定する。 If the treatment time is less than 12 hr, most of the precipitates are fine and easily re-dissolved. If the treatment time is more than 48 hr, the increase in the amount of precipitates is saturated and uneconomical. Therefore, the retention time is defined as 12 to 48 hr.
前記 ( 5 )、 ( 1 0 ) 項記載の方法は、 4 0 0 〜 5 0 0 °Cの所定 温度に保持して微細な析出物を多数析出させ、 次に 5 5 0 〜 6 3 0 。( の所定温度に保持後 3 5 0 °Cに徐冷する過程で、 前記微細な析出 物を粗大化する方法である。 In the method described in the above (5) and (10), a large number of fine precipitates are deposited while maintaining the temperature at a predetermined temperature of 400 to 500 ° C., and then, 550 to 630. (This is a method of coarsening the fine precipitates in the process of gradually cooling to 350 ° C. after maintaining at a predetermined temperature.
4 0 0 - 5 0 0 °Cの所定温度に保持するのは微細析出物の形成が 目的な為、 その保持時間は 0 . 5 ~ 4 h rの短時間に規定する。 5 5 0 〜 6 3 0 °Cの所定温度での保持は長時間保持する と核となる微 細析出物が消失する為、 この場合も保持時間は 0 . 5 〜 4 h rの短 時間に規定する。 Since the purpose of maintaining the predetermined temperature of 400 to 500 ° C. is to form fine precipitates, the holding time is set to a short time of 0.5 to 4 hr. Holding at a predetermined temperature of 550 to 63 ° C, if held for a long time, will cause the fine precipitates, which are nuclei, to disappear, so the holding time is also specified as a short time of 0.5 to 4 hr. I do.
5 5 0 〜 6 3 0 °Cの所定温度に保持後の冷却速度は、 既存析出物 のサイズ拡大に有効な 1 0 0 °C / h r以下とする。 冷却速度の規定 を 3 5 0 °Cまでにの冷却に限る理由は 3 5 0 °C未満では殆ど析出し なくなる為である。 The cooling rate after maintaining at a predetermined temperature of 550 to 63 ° C shall be 100 ° C / hr or less, which is effective for expanding the size of existing precipitates. The reason for limiting the cooling rate to cooling to 350 ° C is that precipitation hardly occurs below 350 ° C.
本発明によれば、 ポー トホール押出における溶着部と非溶着部と で組織上 (M nの析出量など) の差がなく、 溶着部の優先腐食が防 止されたアルミニウム合金中空材を得ることができ、 前記中空材は 鎵塊に所定の均質化処理を施して M nを粗大な化合物に析出させて おく ことによ り容易に製造するこ とができる。 また、 本発明によれば、 溶着部の優先腐食が改善されたエアコン 配管用アルミニウム合金ポー トホール押出管材を得ることができ、 前記押出管材は錡塊に所定の均質化処理を施して合金元素の M nを 含む化合物を粗大に析出させておく ことによ り容易に製造するこ と ができる。 実施例 According to the present invention, it is possible to obtain an aluminum alloy hollow material in which there is no difference in the structure (such as the amount of precipitated Mn) between a welded portion and a non-welded portion in porthole extrusion and preferential corrosion of the welded portion is prevented. The hollow material can be easily manufactured by subjecting a lump to a predetermined homogenization treatment to precipitate Mn in a coarse compound. Further, according to the present invention, it is possible to obtain an aluminum alloy porthole extruded pipe material for air conditioner piping in which preferential corrosion of a welded portion is improved, and the extruded pipe material is subjected to a predetermined homogenization treatment for a lump to reduce the alloy element. It can be easily manufactured by precipitating the compound containing Mn coarsely. Example
以下に本発明を実施例によ り さ らに詳細に説明するが、 本発明は これらに限定されるものではない。 Hereinafter, the present invention will be described in more detail with reference to Examples, but the present invention is not limited thereto.
(実施例 1 ) (Example 1)
表 1 に示す組成の合金 No l〜 8 を D C銪造法によ り外径 6ィ ン チの押出用丸棒錡塊に铸造し、 そのうち Nol ~ 5、 8の合金錶塊は 6 0 0 °Cで 4 h r加熱後、 3 5 0 °Cまで冷却速度 3 0 C/h rで炉 冷し、 その後炉外へ取出しスプリ ンクラーで散水冷却した。 No6、 7の合金錶塊は 5 8 5 °Cで 4 h r加熱後 3 5 0 °Cまで冷却速度 3 0 °C/h rで炉冷し、 その後炉外に取出しスプリ ンクラーで散水冷却 した。 Alloy Nos. 1 to 8 having the compositions shown in Table 1 were formed into a 6-inch outer diameter extruded round bar by the DC forming method, of which alloys Nos. After heating at ° C for 4 hr, the furnace was cooled to 350 ° C at a cooling rate of 30 C / hr, then taken out of the furnace and sprinkled with a sprinkler. The alloy ingots of Nos. 6 and 7 were heated at 585 ° C for 4 hours, cooled to 350 ° C at a cooling rate of 30 ° C / hr, then taken out of the furnace and sprinkled with a sprinkler.
(実施例 2 ) (Example 2)
表 1 に示す組成の合金 No l〜 8 を D C銪造法によ り外径 6イ ン チの押出用丸棒錡塊に錡造し、 得られた合金錶塊は 5 3 0 °Cで 6 h r加熱し、 その後 3 5 0 °Cまで冷却速度 3 0 °C/h rで炉冷し、 そ の後炉外へ取出しスプリ ンクラーで散水冷却した。 Alloy Nos. 1 to 8 having the compositions shown in Table 1 were formed into a 6-inch outer diameter round rod for extrusion by DC fabrication, and the resulting alloy was obtained at 530 ° C. Heating was performed for 6 hours, and then the furnace was cooled to 350 ° C at a cooling rate of 30 ° C / hr, then taken out of the furnace, and cooled with a sprinkler.
(比較例 1 ) (Comparative Example 1)
表 1 に示す組成の合金 No l〜 8 を D C铸造法によ り外径 6ィ ン チの押出用丸棒銪塊に銃造し、 そのうち No 1〜 5、 8の合金鍩塊は 6 0 0 °Cで 1 6 h r加熱後、 炉外に素早く移送しスプリ ンク ラーで 散水して 1 0 0 °C/h rを超える速度で冷却した。 No 6、 7の合金 錡塊は 5 8 5 °Cで 8 h r加熱後、 炉外に素早く移送しスプリ ンクラ 一で散水して 1 0 0 °C/h rを超える速度で冷却した。 Alloy Nos. 1 to 8 having the compositions shown in Table 1 were made into a 6-inch outer diameter extruded round bar by using the DC method, and alloy Nos. 1 to 5 and 8 were After heating at 600 ° C for 16 hours, it was quickly transferred out of the furnace, sprinkled with a sprinkler, and cooled at a rate exceeding 100 ° C / hr. The alloy ingots of Nos. 6 and 7 were heated at 585 ° C for 8 hours, quickly transferred out of the furnace, sprinkled with a sprinkler, and cooled at a rate exceeding 100 ° C / hr.
実施例 1、 2および比較例 1の工程で製造した铸塊を所定長さに 切断して押出ビレ ツ ト と し、 これをポー トホール押出法によ り一辺 1 2 . 0111111肉厚 1 . 4 0 mmの断面正四角形の中空形材に押出し た。 中空形材の押出製品本数は 1本、 ポー ト孔は 2箇所とし、 溶着 部は対向辺の各中央と した。 押出ビレ ツ トはイ ンダクショ ンヒー夕 一を用い 4 4 0 °Cに再加熱し、押出材はフ ァ ンによ り強制空冷した。 押出ビレ ッ トは各合金毎に 3本づっ用意し、 これを連続的に押出し た。 The lump produced in the steps of Examples 1 and 2 and Comparative Example 1 was cut into a predetermined length to obtain an extruded billet, which was obtained by a porthole extrusion method with a side of 12.0111111 and a wall thickness of 1.4. It was extruded into a hollow rectangular section with a square cross section of 0 mm. The number of extruded hollow sections was one, the port holes were two, and the welds were at the centers of the opposite sides. The extruded billet was reheated to 44 ° C using an induction heater, and the extruded material was forcibly air-cooled with a fan. Three extruded billets were prepared for each alloy and extruded continuously.
各種評価には 3本目の押出ビレツ トに対応する中空形材を供した この中空形材の頭から 5 mまでの部分は後続のビレ ツ ト部分が多く 混入している為除外し、 残りの部分からサンプリ ングした。 各々の サンプルについて 4端子法によ り導電率を測定し、 中空形材の先端 部側と後端部側の導電率差 Δ E Cを求めた。 For various evaluations, a hollow section corresponding to the third extrusion billet was provided.The section up to 5 m from the head of this hollow section was excluded because many subsequent billets were mixed in, and the remaining sections were excluded. Sampled from the part. The conductivity of each sample was measured by the four-terminal method, and the conductivity difference ΔE C between the front end side and the rear end side of the hollow profile was obtained.
又前記サンプルについて、 C A S S試験( J I S— H— 8 6 8 1 ) を 2 0 0 h r行い、 試験後の溶着部の優先腐食状況を目視観察し 3 段階評価した ( A : 優先腐食なし、 B : 優先腐食若干あ り、 C : 優 先腐食多い)。中空形材の先端部側と後端部側で差がある ときは腐食 程度のひどい方を評価対象にした。 結果を表 2 に示す。 表 1 The sample was subjected to a CASS test (JIS-H-86861) for 200 hours, and the state of preferential corrosion of the welded portion after the test was visually observed and evaluated on a three-point scale (A: no preferential corrosion, B: Some preferential corrosion, C: preferential corrosion). When there was a difference between the front end and the rear end of the hollow section, the one with the worse corrosion was evaluated. Table 2 shows the results. table 1
(注) 単位 : wt%。 (Note) Unit: wt%.
表 2 Table 2
(註) A : 溶着部に優先腐食発生せず 分施類例例明 2 表 2 (続き 均質化処理条件 押出先後端部 優先腐食 の導電率差 発生状況(Note) A: No preferential corrosion occurs at the welded part Example of dispensing application 2 Table 2 (Continuing Homogenization treatment conditions Extrusion end rear end Conductivity difference of preferential corrosion
No IAC S % CASS No IAC S% CASS
本 5 3 0 °C 0 . 7 A Book 530 ° C 0.7 A
X 6 h r加熱後炉冷 X 6 hr heating and furnace cooling
→ 3 5 0 °C散水冷却 → 350 ° C water spray cooling
2 0 . 5 A 20.5 A
3 0 . 5 A 30.5 A
4 0 . 4 A 40.4 A
0 . 8 A 0.8 A
0 . 7 A 0.7 A
7 0 . 7 A 7 0.7 A
8 0 . 6 A 8 0.6 A
(註) A : 溶着部に優先腐食発生せず 表 2 (続き) (Note) A: No preferential corrosion occurs at the welded part Table 2 (continued)
(註) B : 溶着部に優先腐食若干認められる。 (Note) B: Some preferential corrosion is observed at the weld.
C : 溶着部に優先腐食明暸に認められる 表 2 よ り、 本発明例はいずれも Δ Ε Οが 1 . 0 I A C S %以下で、 M nの析出量は中空材の先端部側と後端部側で殆ど差がないことが 判る。 導電率は、 いずれも、 各々のビレ ッ ト毎の押出先端部側よ り 後端部側で大き く、 いずれの材料も、 溶着部に優先腐食は認められ なかった。 C: Priority corrosion evident in welds From Table 2, it can be seen that in all of the examples of the present invention, ΔΕ is 1.0 IACS% or less, and the precipitation amount of Mn is hardly different between the front end side and the rear end side of the hollow material. The conductivity was higher on the rear end side than on the extrusion front end side of each billet in each case, and no preferential corrosion was observed in the welded portion of any material.
これは、 銪塊の均質化処理で M nが粗大に析出した為である。 これに対して、 比較例はいずれも△ E Cが 1 . 0 I A C S %を超 え、 導電率は先端部側よ り後端部側で高かった。 This is because Mn was coarsely precipitated during the homogenization of the lump. In contrast, in each of the comparative examples, the value of Ec exceeded 1.0 IACS%, and the conductivity was higher on the rear end side than on the front end side.
これは M nが多量に固溶した材料を押出した為、 押出の先後端で M nの析出量に差が生じた為である。 This is because a material in which a large amount of Mn was dissolved was extruded, and there was a difference in the amount of Mn precipitated at the front and rear ends of the extrusion.
C A S S試験では腐食程度がひどい先端部側の評価結果を表 2 に 言己載した。 Table 2 shows the results of the evaluation of the tip part where the degree of corrosion is severe in the CASS test.
溶着部の腐食が Cランクには、 肉厚が 1 . 4 m mと厚いにも関わ らず腐食が貫通するものがあった。 In the case of rank C, the corrosion of the welded portion was found to penetrate even though the wall thickness was as thick as 1.4 mm.
(実施例 3 ) (Example 3)
表 1 に示す組成の合金 No 2 を D C錶造法によ り外径 6 イ ンチの 押出用丸棒銪塊に錶造し、この合金錡塊を 6 1 0 °Cで 8 h r加熱後、 3 5 0 °Cまで冷却速度 2 5 °C/ h rで炉冷し、 その後炉外へ移送し スプリ ンクラ一で散水冷却した。 Alloy No. 2 having the composition shown in Table 1 was formed into a 6-inch outer diameter extruded round bar by DC fabrication, and the alloy was heated at 610 ° C for 8 hours. The furnace was cooled to 350 ° C at a cooling rate of 25 ° C / hr, then transferred outside the furnace and sprinkled with a sprinkler.
(実施例 4 ) (Example 4)
表 1 に示す組成の合金 No 2 を D C錶造法によ り外径 6 イ ンチの 押出用丸棒錶塊に錡造し、 この合金銪塊を 4 6 0 °Cで 3 6 h r加熱 後、 炉外へ移送し放冷した。 Alloy No. 2 having the composition shown in Table 1 was formed into a 6-inch outer diameter extruded round bar by DC fabrication, and this alloy was heated at 450 ° C for 36 hr. Then, it was transferred outside the furnace and allowed to cool.
(実施例 5 ) (Example 5)
表 1 に示す組成の合金 No 2 を D C銪造法によ り外径 6 イ ンチの 押出用丸棒錡塊に銃造し、この合金銪塊を 5 8 0 °Cで 6 h r加熱後、 4 0 °C/h rの冷却速度で 4 2 0 °Cまで炉冷し、 4 2 0 °Cで 1 8 h r加熱後、 炉外へ移送し放冷した。 Alloy No. 2 having the composition shown in Table 1 was prepared by a DC The extruded round bar was made into a lump, heated at 580 ° C for 6 hours, cooled in a furnace at a cooling rate of 40 ° C / hr to 420 ° C, and cooled to 420 ° C. After heating at ° C for 18 hr, it was transferred outside the furnace and allowed to cool.
(比較例 2 ) (Comparative Example 2)
No 2合金を D C錶造法によ り外径 6ィ ンチの押出用丸棒錡塊に鍩 造し、 得られた錄塊に 6 1 0 °C 1 6 h rの均質化処理後、 鎵塊を 炉外に移送し、 ファンによ り短時間冷却し、 次いでスプリ ンクラー によ り冷却速度 1 6 CTCZh r以上で散水冷却した。 No. 2 alloy was formed into a 6-inch outer diameter round bar for extrusion by DC forming, and the obtained block was homogenized at 6100 ° C for 16 hours. Was transported out of the furnace, cooled for a short time by a fan, and then sprinkled by a sprinkler at a cooling rate of 16 CTCZhr or more.
実施例 3 ~ 5および比較例 2で得られた各々の鎵塊を所定長さに 切断して押出ビレ ッ ト と し、 これをイ ンダクショ ンヒータ一によ り 4 4 0 °Cに加熱して、 外径 1 8 . 6 mm肉厚 2 . 3 mm (以下、 1 8. 6 πιπι 0 χ 2 . 3 ιηιη のよう に表わす) の断面円形の管材に熱 間押出し、 押出製品はフ ァ ンによ り空冷した。 Each lump obtained in Examples 3 to 5 and Comparative Example 2 was cut into a predetermined length to obtain an extruded billet, which was heated to 450 ° C. by an induction heater. Hot-extruded into a tube with an outer diameter of 18.6 mm and a wall thickness of 2.3 mm (hereinafter referred to as 18.6 πιπι 0 χ 2.3 ιηιη), and the extruded product was fan-shaped. More air cooled.
押出は、 押出製品本数 2本、 円周方向 4箇所に溶着部が形成され る 4ポー トダイスを用い行った。 押出ビレ ッ トは各合金とも 5本用 意し、 これを連続的に押出した。 Extrusion was performed using a 4-port die with two extruded products and welds formed at four locations in the circumferential direction. Five extrusion billets were prepared for each alloy, and these were continuously extruded.
サンプルは、 3本目の押出ビレッ ト部分は押出管材を、 また 4本 目、 5本目の押出ビレ ッ トからは各々押出後 1パス、 2パスの抽伸 加工を施して 1パス抽伸管材、 2パス抽伸管材を採取し、 各種評価 に供した。 For the sample, the third extruded billet part is extruded tubing, and the fourth and fifth extruded billets are each subjected to one-pass and two-pass drawing after extrusion, followed by one-pass drawn tubing and two-pass. The drawn tube material was collected and subjected to various evaluations.
前記 1パス抽伸管材は、 1 8 . 6 mm <zi X 2 . 3 πιιηιの押出管 材を 1 6 . O mm x 2 . O mm に抽伸加工 (加工率 2 5 . 3 % ) し、 前記 2パス抽伸管材は、 前記 1パス抽伸加管材を更に 1 3 . 8 mm ^ 1 . 7 5 mm t に抽伸加工 (加工率 2 5 . 0 % ) して作製 した。 2パス抽伸管材の合計抽仲加工率は 4 4 . 0 %である。 前記 抽伸加工には ドローベンチを用いた。 The one-pass drawn tube material, 1 8. 6 mm <zi X 2. 3 a Paiiotaiotaita iota extruded tube material 1 6. O mm x 2. Drawing process to O mm (processing rate 2 5.3%), and the The two-pass drawing tubing was produced by further drawing the above-mentioned one-pass drawing tubing to 13.8 mm ^ 1.75 mmt (processing rate 25.0%). The total drawing rate of 2-pass drawn tubing is 44.0%. Said A draw bench was used for the drawing process.
このよう にして得られた押出管材及び抽仲管材は、 実施例 1、 2 の場合と同様に前端から 5 mを除外し、 残りの先端部側、 後端部側 及びその中問部の 3箇所からサンプルを採取した。 The extruded tubing and the extraction tubing obtained in this way were the same as in Examples 1 and 2, except for 5 m from the front end, and the remaining front end, rear end, and the middle part Samples were taken from locations.
このサンプルの先端部側と後端部 の導電率を 4端子法によ り測 定し、 実施冽 1 と同様に Δ Ε Cを求めた。 The conductivity at the front end and the rear end of this sample was measured by the four-terminal method, and Δ 求 め C was obtained in the same manner as in Example 1.
又サンプルの先端部側、 中間部、 後端部側の耐食性を 2 0 0 h r の C A S S試験によ り調べた。 試験後の外観を目視観察し実施例 1 と同じ基準で評価した。 The corrosion resistance of the sample at the front end, middle, and rear end was examined by a 200 hr CASS test. The appearance after the test was visually observed and evaluated according to the same criteria as in Example 1.
結果を表 3 に示す。 表 3 Table 3 shows the results. Table 3
(註) 下段は、 先端部側/中間部/後端部側の C A S S試験結果。 表 3 よ り明らかなよう に、 本発明例 (実施例 3、 4. 5 ) は押出 管材及び両抽伸管材とも△ E Cが 1 . 0 I A C S %以下であ り、 C A S S試験結果はいずれも Aランクで溶着部の優先腐食は全く認め られなかった。 1パス抽伸材と 2パス抽伸材の間で特に差はなかつ た。 (Note) The lower row shows the CASS test results for the front end / middle / rear end. As is clear from Table 3, the examples of the present invention (Examples 3, 4.5) had an EC of less than 1.0 IACS% for both the extruded tube and both drawn tubes, and the CASS test results were all ranked A. No preferential corrosion of the weld was observed. There was no particular difference between the one-pass drawn material and the two-pass drawn material.
これに対し、 従来法で均質化処理した比較例 ( 2 ) は、 押出管材 及び両抽伸管材とも Δ E Cが 1 . 0 I A C S %を超え、 C A S S試 験では各押出ビレ ッ トの先端部側と中間部で溶着部に激しい優先腐 食が認められた。 In contrast, in Comparative Example (2), which was homogenized by the conventional method, ΔEC exceeded 1.0 IACS% for both the extruded tubing and both drawn tubing. In the middle part, severe preferential corrosion was observed at the weld.
実施例 1、 2で製造した押出中空形材、 実施例 3〜 5で製造した 押出管材又は抽伸管材について機械的性質を調べたが、 いずれも引 張強さ、 伸び等所要の特性を具備するものであった。 The mechanical properties of the extruded hollow sections produced in Examples 1 and 2 and the extruded pipes or drawn pipes produced in Examples 3 to 5 were examined, all of which have the required properties such as tensile strength and elongation. Met.
(実施例 6 ) (Example 6)
表 4に示す組成の合金 Aを D C錡造法によ り外径 6 イ ンチの押出 用丸棒錡塊に錶造し、得られた錡塊に表 5 に示す均質化処理を施し、 均質化処理後の銪塊について導電率を測定した。結果を表 5 に示す。 前記均質化処理は、 本発明例と して、 6 0 0 °Cに 8 h r保持後、 冷却速度 5 0 °C/h rで 4 5 0 °Cまで炉中冷却し、 続いて 4 5 0 °C で 2 4 h r保持し、 4 5 0 °C保持後に常温まで空冷する方法と、 比 較例 3 と して、 6 0 0 °Cで 8 h r保持後錡塊を炉外に素早く 出して スプリ ンクラーにて常温まで散水冷却(冷却速度 > 1 0 0 °C/h r ) する方法と、 比較例 4 として、 6 0 0 °Cで 2 4 h r保持後比較例 3 と同様にスプリ ンクラーにて常温まで冷却する方法の 3通りで行つ た。 表 4 l σ C r 7 n i 2 r N j Δ 1 fiイン手 Λ π ηα 0, 36 0. 12 1.07 0.00 o oo 0, 00 0.01 0.00 o.00Alloy A having the composition shown in Table 4 was formed into a 6-inch outer diameter round bar for extrusion by DC forming, and the obtained block was subjected to the homogenization treatment shown in Table 5 and homogenized. The electrical conductivity of the lumps after the chemical treatment was measured. Table 5 shows the results. In the homogenization treatment, as an example of the present invention, the temperature was maintained at 600 ° C. for 8 hours, and then cooled in a furnace at a cooling rate of 50 ° C./hr to 450 ° C., followed by 450 ° C. C for 24 hours, air cooling to room temperature after holding at 450 ° C, and as a comparative example 3, quickly remove the lump from the furnace after holding for 8 hours at 600 ° C Water cooling (cooling rate> 100 ° C / hr) to normal temperature with an ink clarifier, and as a comparative example 4, after holding at 600 ° C for 24 hours, use a sprinkler at room temperature as in Comparative Example 3. Cooling in three ways. Table 4 l σ C r 7 n i 2 r N j Δ 1 fi In 手 π ηα 0, 36 0.12 1.07 0.00 o oo 0, 00 0.01 0.00 o.00
R 6 Γ/チ Ψ ο.10 0.37 0. i 1 1. oc 0, 00 0.00 0.01 0 01 0.00 0.00 c 0 2 0 |2 1 07 0.00 0.00 o.00 0.01 0.00 0.00 π υ υ. υ υ n ij 0. Ofi 0 Ofl u 0.00 00 0.00 0 01 Q 00 o. oo R 6 Γ / h Ψ ο.10 0.37 0.i 1 1.oc 0, 00 0.00 0.01 0 01 0.00 0.00 c 0 2 0 | 2 1 07 0.00 0.00 o.00 0.01 0.00 0.00 π υ υ. Υ υ n ij 0. Ofi 0 Ofl u 0.00 00 0.00 0 01 Q 00 o. Oo
ρ ン手 ο οο 0. 0· 0. 12 J.02 0.00 0.00 0.00 0. 01 00 0.00 ρ 手 ο οο 0. 0.0.12 J.02 0.00 0.00 0.00 0.01 00 0.00
6イン ί 0.05 0.43 0.06 0.97 0.00 0.00 0.00 0. 01 0.00 o. oo 6 in ί 0.05 0.43 0.06 0.97 0.00 0.00 0.00 0.01.0.00 o.oo
6インチ 0.09 0.3? 0. 11 1.08 0.01 0.00 0.01 0.01 0 00 0.006 inches 0.09 0.3? 0.11 1.08 0.01 0.00 0.01 0.01 0 00 0.00
11 π oq 0. 39 0. 12 0 go 0.00 0.00 o oo 0.01 o oo o.00 r l 6インチ ώ 0. 11 0.40 0, 12 し 03 0.30 0.00 o. oo 0.01 o. oo 0.00 残11 π oq 0.39 0.12 0 go 0.00 0.00 o oo 0.01 o oo o.00 r l 6 inches ώ 0.11 0.40 0, 12 s 03 0.30 0.00 o.oo 0.01 o.oo 0.00 Remaining
J 6インチ 0.45 0. 15 0. 45 1. 11 0.00 0.00 0. 00 0.01 0. 00 0.00 J 6 inch 0.45 0.15 0.45 1.11 0.00 0.00 0.00 0.01 0.000 0.00
K 6ί>ί 0. 17 0.3 0. 13 1.05 0.00 0.00 0.20 0.01 0.00 0.00 し 6インチ φ 0. 10 0.38 0. I I 0.5! 0.00 0.00 0.00 0.01 0.00 0.00 残 K 6ί> ί 0.17 0.3 0.13 1.05 0.00 0.00 0.20 0.01 0.00 0.00 and 6 inches φ 0.10 0.38 0.I I 0.5! 0.00 0.00 0.00 0.01 0.00 0.00 Remaining
U 0.09 0.38 0. 12 1.33 0.00 0.00 0.00 0.01 0 00 0.00 U 0.09 0.38 0.12 1.33 0.00 0.00 0.00 0.01 0 00 0.00
N 6 チ Φ 0. I I 0.37 0. 13 1.55 0.00 0.00 0.00 0.01 0.00 0.00 N 6 Φ 0.I I 0.37 0.13 1.55 0.00 0.00 0.00 0.01 0.00 0.00
0 6 チ 0. 10 0.34 0. 14 1.09 0.48 0.00 0.00 0.01 ().00 0.00 0 6 H 0.10 0.34 0.14 1.09 0.48 0.00 0.00 0.01 () .00 0.00
P 0. 28 0.30 0.55 1.08 0.00 0.00 0.00 0 01 0.00 0.00 P 0.28 0.30 0.55 1.08 0.00 0.00 0.00 0 01 0.00 0.00
表 5 Table 5
均質化処理後の 導電率測定桔果 Conductivity measurement after homogenization
項 目 均質化処理条件 導 ¾率 押出 Item Homogenization conditions Conductivity Extrusion
本数 先後端部間 先端部側 中間部 後端部側 Number between front and rear end Front end side Middle end Rear end side
の EG差 (N本目) (No.1) (No. 4) (No. 7) AEC EG difference (N-th) (No.1) (No.4) (No.7) AEC
3本冃 40. 7 40. 7 4 1. 2. 0. 53 冃 40. 7 40. 7 4 1. 2. 0.5
60 O 8hr+ 45 O x 24hr空 60 O 8hr + 45 O x 24hr sky
木発明例 (600 一 450 :冷却速度 50°C/hr) 39. 3S1ACS 5本 |;1 40. 8 40. 8 4 1. 4 0. 6 Wood invention example (600-450: Cooling rate 50 ° C / hr) 39.3S1ACS 5 |; 1 40.8 40.8 4 1.4 0.6
3本 39. 1 39. 4 40. 3 1. 2 比較例 3 60 O :x 8hr保持後スブリンクラー敗水 ifr却 36. 6¾IACS 5本 S 39. 1 39. 4 40. 2 1. 1 3 pieces 39.1 39.4 40.3 1.2 Comparative example 3 60 O: x 8 hours after holding the sprinkler losing ifr 36.6¾IACS 5 pieces S 39.1 39.4 40.2 1.1
3本 40. 1 40. 3 4 1. 4 1. 3 比較例 4 6001CX 24hr保持後スプリンクラ一 ¾水冷却 37. 7¾IACS 5本目 39. 7 40. 3 40. 9 1. 2 3 pieces 40.1 40.3 4 1.4 1.3 Comparative example 4 6001CX Sprinkler after holding for 24 hours ¾Water cooling 37.7¾IACS Fifth piece 39.7 40.3 40.9 1.2
表 5 よ り明らかなよう に、 本発明例で処理した銪塊は、 比較例 3、 4で処理した錶塊よ り導電率が高く、 M n含有化合物の析出が進行 している。 均質化処理前の導電率 ( 3 6 . 5 I A C S % ) と比べる と、 比較例 3、 4では錶塊の状態から析出が殆ど進行していない。 所定長さに切断した銪塊を各条件で均質化処理後、 4ポー トのポ — トホールダイスを用い 8 m m 0 x 1 . O m m tの管材に各 5本ず つ連続的に熱間押出した。 押出管材には溶着部が円周方向に 4箇所 長手方向に連続して存在した。 ビレ ッ トは、 イ ンダクショ ンヒー夕 —を用いて 4 2 0〜 4 6 0 °Cに加熱した。 管材の押出速度は 6 0 m /分とした。 押出直後の管材を水冷し、 付着水滴をブロウ除去して、 さらにィ ンライ ンコイ ラ一で巻取った。 As is clear from Table 5, the lump treated in the present invention has higher conductivity than the lump treated in Comparative Examples 3 and 4, and the precipitation of the Mn-containing compound is progressing. Compared with the conductivity (36.5 IACS%) before the homogenization treatment, in Comparative Examples 3 and 4, precipitation hardly progressed from the solid state. The lump cut into a predetermined length was homogenized under each condition, and then hot-extruded continuously into 5 mm each of 8 mm 0 x 1.0 mm tube using a 4-port hole die. . There were four welds in the extruded tube in the circumferential direction and continuous in the longitudinal direction. The billet was heated to 420-460 ° C using an induction heater. The extrusion speed of the tubing was 60 m / min. The tube immediately after extrusion was water-cooled, the adhering water droplets were removed by blowing, and the tube was wound up with an in-line coiler.
コィル状の押出材は、 6 m程度の定尺に切断しス ト レ ッチ(製直) し、 所要箇所をサンプリ ングした。 The coiled extruded material was cut to a fixed length of about 6 m, stretched (remanufactured), and the required parts were sampled.
連続押出ビレ ッ トの 3本目と 5本目の部分については、 それそれ 押出先端部側から後端部側まで 3 0 m毎に 7箇所からサンプリ ング し、 導電率、 機械性能、 及び耐食性を調査した。 導電率は 4端子法 によ り測定した。 For the third and fifth parts of the continuous extrusion billet, sampling was performed at seven locations every 30 m from the tip end to the rear end of the extrusion, and the conductivity, mechanical performance, and corrosion resistance were investigated. did. The conductivity was measured by a four-terminal method.
連続押出ビレ ッ トの 2本目と 4本目の部分についてはエアコン配 管等への適用を考慮して加工性を調査した。 結果を表 5 にあわせて 示す。 The workability of the second and fourth parts of the continuous extrusion billet was investigated in consideration of application to air conditioner piping. The results are shown in Table 5.
表 5 よ り明らかなように、 導電率は、 いずれの場合も、 均質化処 理後よ り押出後に、 さ らに押出先端部側から押出後端部側にかけて 上昇する傾向を示す。 As is evident from Table 5, in all cases, the conductivity tends to increase after extrusion than after homogenization and further from the extrusion front end to the extrusion rear end.
押出管材の長手方向の導電率を比較するため、 押出管材の先端部 側と後端部側の導電率の差 ( A E C と表記) を表 5 に併記した。 △ E Cは、 比較例 3 4ではいずれも 1 %を超え、 本発明例では 0 . 5 0 . 6 %に留まった。 In order to compare the conductivity of the extruded tubing in the longitudinal direction, the difference between the conductivity of the extruded tubing at the front end and the rear end (denoted as AEC) is also shown in Table 5. △ The EC exceeded 1% in Comparative Example 34, and remained at 0.50.6% in Examples of the present invention.
このこ とは、 押出過程で析出が進行し、 その後半で析出量が多く なる現象が、 本発明における均質化処理によ り抑制されるこ とを示 す。 This indicates that the phenomenon in which precipitation proceeds in the extrusion process and the amount of precipitation increases in the latter half is suppressed by the homogenization treatment in the present invention.
次に引張特性を調査した。 Next, the tensile properties were investigated.
押出管材の長手方向の中央付近のサン プルについて、引張強さ( T S )、 0 . 2 %耐カ ( Y S )、 伸び ( E 1 ) を測定した。 結果を表 6 に示す。 For the sample near the center in the longitudinal direction of the extruded tubing, the tensile strength (T S), 0.2% strength (Y S), and elongation (E 1) were measured. Table 6 shows the results.
表 6 Table 6
表 6 よ り明らかなように、 本発明例、 比較例とも引張特性に差が なく、 いずれも現行管材に要求される引張特性を満足する。従って、 本発明の管材は、 現行材同様に所望の特性、 加工性が得られる。 次にポー トホール押出管材で懸念される溶着部の腐食に着目 しこ の部分の耐食性を調査した。 いずれの材料も腐食試験は J I S - H - 8 6 8 1 に規定される C A S S試験方法を用い、 2 4 0 h r行った。 自動車エアコン配管を 想定した場合、 外部耐食性のみが問題となるため、 供試管材の端末 は封止して管内部からの腐食は生じないよう に配慮した。 As is clear from Table 6, there is no difference in the tensile properties between the present invention example and the comparative example, and both satisfy the tensile properties required for the current pipe material. Therefore, desired properties and workability can be obtained with the tube material of the present invention as with the existing materials. Next, we focused on the corrosion of the welded part, which is a concern in porthole extruded tubing, and investigated the corrosion resistance of this part. For all materials, the corrosion test was performed for 240 hours using the CASS test method specified in JIS-H-8681. Assuming automotive air conditioner piping, only external corrosion resistance is a problem, so the end of the test tube was sealed to prevent corrosion from inside the tube.
腐食試験後のサンプルを洗浄し、 目視観察した結果では、 いずれ も非溶着部 (溶着部以外の部分) は貫通には至らない孔食を呈して おり、 そのレベルは、 本発明 〇△▲ X例と比較例との間で特に差は認められ なかった。 この孔食状態は、 別に試験した現行管材 (押出、 抽伸、 焼鈍の工程を経て製造される 3 0 0 3合金) と遜色ないレベルであ つた。 溶着部の優先腐食は、 その度合いを 5段階に類別して評価し た。 As a result of washing and visual observation of the sample after the corrosion test, the non-welded portion (the portion other than the welded portion) exhibited pitting corrosion that did not lead to penetration. No particular difference was observed between the example and the comparative example. This pitting condition was at a level comparable to that of the current tubing (3003 alloy manufactured through the extrusion, drawing and annealing processes) that was separately tested. The preferential corrosion of the weld was evaluated by classifying the degree into five levels.
結果を表 7 に示す。 Table 7 shows the results.
C A S S試験 : 2 4 0 h C A S S test: 240 h
く溶宥 優先腐食の評価〉 ◎ 腐食皆無 Evaluation of preferential corrosion> ◎ No corrosion
わずかに浅い腐食あり (孔食深さより浅い) 全長の 1 0 %以下に腐食あり Slightly shallow corrosion (shallower than pit depth) Corrosion less than 10% of total length
全 の 1 0〜 5 0 %に腐食あり Corrosion in 10 to 50% of all
の 5 0 %以上に腐食あり 表 7 よ り明らかなよう に、 いずれの材料も、 ;'容着部の優先腐食は 押出先端部側で顕著であ り、 押出後端部側で生じ難く なる。 しかし、 本発明例と比較例では優先腐食の発生度合いが顕著に異なっている , 即ち、 比較例では多く のサンプルで優先腐食を呈するのに対し、 本 発明例では同腐食は押出先端部側の一部に限られる。 Corrosion in more than 50% of As is evident from Table 7, for all of the materials, the preferred corrosion of the deposits was significant at the tip end of the extrusion, and hardly occurred at the end of the extrusion. However, the occurrence degree of preferential corrosion is remarkably different between the present invention example and the comparative example.In other words, the comparative example exhibits preferential corrosion in many samples, whereas the present invention example shows the preferential corrosion at the extrusion tip side. Limited to a part.
▲又は X印の材料は、 溶着部の優先腐食部に貫通孔が生じる場合 が多い。 この点から、 比較例の管材は、 自動車エアコ ン配管に適用 した場合、腐食によ り早期に漏れを生じる 念があ り望ま し く ない。 他方、 本発明例の管材は、 押出先端部側の極一部を除けば、 十分使 用に耐えられる。 The materials marked with ▲ or X often have through holes in the preferentially corroded part of the welded part. From this point, when the pipe material of the comparative example is applied to automobile air-con pipes, it is not desirable because corrosion may cause early leakage due to corrosion. On the other hand, the tube material of the present invention example can be sufficiently used except for a very small part on the side of the extrusion tip.
次に、 自動車エアコン配管と して必要な曲げ加工性と端末加工性 を調べた。 Next, the bending workability and end workability required for automotive air conditioner piping were examined.
曲げ加工性は、 N C曲げ加工機を用い、 曲げ角度は 4 5度と 9 0 度の 2水準にて、 曲げ Rは 2 5 m mで試験した。 The bending workability was tested using an NC bending machine at two levels of bending angles of 45 degrees and 90 degrees and a bending radius of 25 mm.
サンプルは、 本発明例と比較例 3、 4の押出管材のビレ ッ ト 2本 目と 4本目の部分につき、 それそれ長手方向に等間隔あけて 7箇所 から 3本づっ長さ 3 0 c mのサンプルを採取した。 結果を表 8 に示 す。 Samples of the extruded tubing of the present invention and comparative examples 3 and 4 were 30 cm in length from the seven places at three equal intervals in the longitudinal direction. A sample was taken. Table 8 shows the results.
表 8 Table 8
〇:異常なし X : -常冇り 表 8 よ り明らかなように、 本発明例、 比較例 3、 比較例 4 とも、 割れ、 へコ ミ、 肌荒れ等を生じることなく安定して曲げ加工ができ た。 〇: no abnormality X: -normal As can be seen from Table 8, in each of the present invention, Comparative Examples 3 and 4, stable bending was performed without generating cracks, dents, and rough skin. did it.
このように、 従来夕イ ブの 3 0 0 3合金焼鈍管材と本発明管材と は同等の特性を有しているが、 これは本発明管材の伸び値が 3 0 % を超えてさらに結晶組織が均一微細なためである。 As described above, the conventional 0.3-alloy annealed tubing of Eve and the tubing of the present invention have the same characteristics, but the elongation value of the tubing of the present invention exceeds 30% and the crystal structure further increases. Is uniform and fine.
次に端末加工性について述べる。 Next, the terminal workability will be described.
図 2 ( B ) のタイ プ B と図 2 ( C ) のタイ プ Cの端末加工は最近 その採用が著しい軸シールビー ドと称する新タイ プのビ一 ド加工で ある力 両者は加工方法が異なる。 即ち、 図 3 ( A ) に示すよう に タイ プ Bは全工程をパンチ成形 (拡管加工、 縮管加工の組合わせ) によ り加工し、 図 3 ( B ) に示すよう にタイ プ Cは途中までをパン チ成形し最後に転造加工して溝部を形成する。 End processing of type B in Fig. 2 (B) and type C in Fig. 2 (C) This is a new type of bead processing called shaft seal bead, whose use is remarkable. That is, as shown in Fig. 3 (A), type B is processed by punching (combination of pipe expansion and contraction) in the entire process, and type C is processed as shown in Fig. 3 (B). Punching is performed partway, and finally rolling is performed to form a groove.
表 9は、 本発明例の押出管材のビレ ツ ト 2本目と 4本目の部分に つき、 それそれ長手方向に等間隔に 3箇所から各 3本づっ長さ 2 0 c mのサンプルを採取し端末加工試験を行った結果を示す。 端末加 ェ性は、 試験後のサンプルにおける異常の有無で示した。 Table 9 shows the samples of the extruded tubing material of the present invention, each of which had a length of 2 cm and a length of 20 cm, respectively. The result of performing a processing test is shown. The terminal addition was indicated by the presence or absence of abnormalities in the sample after the test.
表 9 Table 9
〇:異常なし X : 常有り 表 9 よ り、 本発明例管材は A〜 Dのいずれのタイ プの端末加工で も、 押出材の長手方向のどの位置 (先端部〜中間部〜後端部) にお いても寸法、 外観などで特に問題となる不具合を生じず健全な加工 が行なえるこ とがわかる。 〇: No abnormalities X: Always present As shown in Table 9, any position in the longitudinal direction of the extruded material (from the front end to the middle to the rear end) can be obtained for the end pipes of any of the types A to D according to the present invention. ) However, it can be seen that sound processing can be performed without causing problems that are particularly problematic in dimensions and appearance.
端末加工部分の寸法精度は押出管材の寸法バラツキに大き く 影響 されるため、 押出管材の外径及び肉厚のバラ ツキを本発明例の管材 を用いて調べた。 Since the dimensional accuracy of the end processed portion is greatly affected by the dimensional variation of the extruded tubing, the variation of the outer diameter and wall thickness of the extruded tubing was examined using the tubing of the present invention.
その結果、 押出管材の寸法は、 外径が最大 8 · 0 5 mm, 最小 7 . 9 2 mm, 肉厚が最大 1 . 0 4 mm、 最小 0 . 9 7 mmで、 寸法の バラツキは現行管材と比べてほとんど変わらない。 また、 このレべ ルの管材寸法であれば、 本発明の押出管材は自動車エアコン配管な どと して十分使用できる。 As a result, the dimensions of the extruded tubing are as follows: the maximum outer diameter is 8.05 mm, the minimum is 7.92 mm, the maximum wall thickness is 1.04 mm, and the minimum is 0.97 mm. It is almost the same as. In addition, if the tube material dimensions are at this level, the extruded tube material of the present invention can be sufficiently used as an air conditioner pipe for an automobile.
次に、 タイ プ Bの加工端末部 (図 2 ( B )中、 1で示す。 なお、 加 ェを受けていない管部を 2で示す。)の表面状態を走査型電子顕微鏡 ( S E M) によ り親察し、 現行管材と比較した。 Next, the surface condition of the processing end part of type B (in Fig. 2 (B), indicated by 1; the pipe part that has not been affected is indicated by 2) was examined by a scanning electron microscope (SEM). I was more informed and compared with the existing tubing.
現行管材の加工端末部 ( 1 ) には、 抽伸加工時に管材表面に形成 される微小な筋 (溝状の欠陥) に起因して、 図 4 ( A ) の写真に示 すように長手方向に顕著な多数の筋模様が不可避的に存在した。 こ れに対し、 本発明例管材の加工端末部 ( 1 ) は、 図 4 ( B ) の写真 に示すようにこのような微小筋は親察されず、 極めて平滑な表面状 態を呈した。 As shown in the photo of Fig. 4 (A), the processing end (1) of the current pipe has a longitudinal line due to minute streaks (groove-like defects) formed on the surface of the pipe during drawing. A significant number of streaks were inevitably present. On the other hand, as shown in the photograph of FIG. 4 (B), the processing end portion (1) of the tube material of the present invention exhibited an extremely smooth surface state without such fine streaks.
次に、 タイ プ Cの端末加工部 (図 2 ( C )中、 3で示す。 なお、 加 ェを受けていない管部を 4で示す。)の表面状態を現行管材と比較調 査した。 現行管材の加工端末部 ( 3 ) には、 転造加工で形成された 溝部 ( 5 ) に素材アルミの剥離片が多数発生した。 この転造剥離は 抽伸加工時の筋状欠陥や微小筋が影響しているものと推測される。 Next, the surface condition of the end processed part of type C (in Fig. 2 (C), indicated by 3; the pipe part that has not been affected is indicated by 4) was compared with the existing pipe material. At the processing end (3) of the existing pipe material, a large number of stripped pieces of aluminum material were generated in the groove (5) formed by rolling. It is presumed that this rolling peeling is affected by streak defects and minute streaks during drawing.
これに対し、 本 ¾明例管材の加ェ端末部 ( 3 ) は、 転造剥離の全 く ない美麗な加工表面を呈した。 On the other hand, the end portion (3) of the pipe material of the present invention is not It had a beautiful and beautiful processed surface.
以上、 押出速度 6 0 m /分で押出した管材だけでなく、 1 0 0 m /分の高速度で押出した場合も同様の結果が得られた。 As described above, similar results were obtained not only when the tube was extruded at an extrusion speed of 60 m / min, but also when extruded at a high speed of 100 m / min.
以上よ り、 本発明の押出管材は自動車エアコ ン配管と して具備す べき強度性能、 耐食性、 曲げ · 端末加工性、 押出加工性等を有して お り 自動車エアコン配管と して好適な材料である。 As described above, the extruded tubing material of the present invention has the strength performance, corrosion resistance, bending / end workability, extrudability, etc. to be provided as automotive air-con piping, and is a material suitable for automotive air-conditioning piping. It is.
機械的性質と加工性に関しては、 従来のポー トホール押出管材で も問題ない力 、耐食性は溶着部に優先腐食が生じるので問題がある。 一方、 本発明のポー トホール押出管材では、 銶塊に所定の均質化処 理を施すことによ り優先腐食などの不具合が生じない。 Regarding mechanical properties and workability, there is a problem with the force and corrosion resistance that do not have any problems even with conventional porthole extruded tubing, because preferential corrosion occurs at the welded portion. On the other hand, in the porthole extruded pipe material of the present invention, problems such as preferential corrosion do not occur by performing a predetermined homogenization treatment on the ingot.
本発明の管材は、 抽伸加工と焼鈍が不要で工程簡略化と製造コス 卜の削減が可能で、 さ らに表面品質も良好であ り、 自動車エアコン 配管材に適している。 INDUSTRIAL APPLICABILITY The pipe material of the present invention does not require drawing and annealing, simplifies the process and reduces manufacturing costs, and has good surface quality, and is suitable for automotive air conditioner piping materials.
(実施例 7 ) (Example 7)
表 4に示す組成の合金 Bを D C銪造法によ り外径 6 イ ンチの押出 用丸棒铸塊に铸造し、 6 0 0 °Cに 4 h r保持後、 冷却速度 5 0 °C / h rで 4 5 0 °Cまで炉中冷却し、続いて 4 5 0 °Cで 2 4 h r保持し、 4 5 0 °C保持後に常温まで空冷する方法によ り均質化処理した。 錡塊を所定長さに切断後 4 4 0 〜 4 6 0 °Cに誘導加熱によ り加 熱後、 4ポー ト又は 3ポー 卜のポー トホールダイスを用い、 各々 8 m m ø X 1 m m ' の細径管材又は 1 2 . 7 m m ø 1 . 2 πι πι ιの太 径管材にそれそれ 5本ずつ管材の押出速度は 4 0 m /分で連続押出 した。 Alloy B having the composition shown in Table 4 was formed into a 6-inch OD extruded round bar by DC sintering, kept at 600 ° C for 4 hours, and then cooled at 50 ° C / The mixture was cooled in a furnace at 450 ° C. for hr, kept at 450 ° C. for 24 hr, and air-cooled to room temperature after keeping at 450 ° C. for homogenization.切断 After cutting the lump to a predetermined length, heat it by induction heating to 44 to 460 ° C, and use a 4-port or 3-port port hole die, each with 8 mm ø X 1 mm ' thin tubing or 1 2. 7 mm ø 1. 2 πι πι the ι the large diameter tube material which it by five extrusion rate of tube material was continuously extruded in 4 0 m / min.
押出材は押出直後にフ ァン空冷し、 直材のままで切断しス ト レ ッ チした。 得られた丸棒銪塊、 押出管材について実施 ί列 6 と同様に、 銪塊の 導電率、 押出後の管材の導電率と押出先後端部間での導電率差、 引 張特性、 耐食性、 溶着部の優先腐食性並びに加工性の各種性能を調 查した。 その結果、 実施例 6 と同様の結果が得られた。 The extruded material was fan-cooled immediately after extrusion, cut and stretched as it was straight. Conducted on the obtained round bar and lump and extruded tube material.Similar to row 6. 銪 The conductivity of the lump, the difference in conductivity between the extruded tube material and the rear end of the extruded part, tensile properties, corrosion resistance, Various properties of the preferential corrosion property and workability of the welded part were examined. As a result, a result similar to that of Example 6 was obtained.
(実施例 8 ) (Example 8)
表 4に示す組成の合金(:、 Dを D C銪造法によ り外径 9 イ ンチの 押出用丸棒銪塊に銪造し、 又、 合金 E、 Fを D C銪造法によ り外径 6 イ ンチの押出用丸棒銪塊に銃造し、 6 0 0 °Cに 4 h r保持後、 冷 却速度 5 0 °C/h rで 4 5 0 °Cまで炉中冷却し、 続いて 4 5 0 °Cで 1 0 h r保持し、 4 5 0 °C保持後に常温まで空冷する方法によ り均 質化処理を行った。 Alloys having the compositions shown in Table 4 (:, D were made into a 9-inch outer diameter extruded round bar by the DC manufacturing method, and alloys E and F were manufactured by the DC manufacturing method. Extrusion rods with a diameter of 6 inches were extruded into a lump and kept at 600 ° C for 4 hours, then cooled in a furnace at a cooling rate of 50 ° C / hr to 450 ° C, and then cooled. The temperature was maintained at 450 ° C for 10 hours, and after the temperature was maintained at 450 ° C, air-cooling was performed to room temperature to perform a homogenization process.
均質化処理後、 所定長さに切断して押出ビレ ッ ト と し、 各 5本ず つ連続的にポー トホール押出法によ り押出した。 After the homogenization treatment, each piece was cut into a predetermined length to form an extruded billet, and each piece was extruded continuously by a porthole extruder five by five.
9 イ ンチビレ ッ トは 1 6 mm <^ x l . 2 mm' の太径管材又は 8 mm X 1 mm' の細径管材に押出した。 この押出は製品本数 4本 同時押出で溶着部 3箇所である。 The 9 inch pellets were extruded into 16 mm <^ xl. 2 mm 'thick tubing or 8 mm x 1 mm' thin tubing. In this extrusion, four products were simultaneously extruded at three welded parts.
6イ ンチビレ ツ トは、 9イ ンチビレ ツ 卜 とは異なるサイズの 1 2 . 7 m m X 1 . 2 mm' の太径管材又は 8 mm 0 x l mm' の細径 管材に押出した。この押出は 2本同時押出で溶着部は 3箇所である。 The 6-inch billet was extruded into a large-diameter tube of 12.7 mm x 1.2 mm 'or a small-diameter tube of 8 mm 0 x lmm' different in size from the 9-inch bottle. This extrusion is a two-piece extrusion and has three welds.
押出時のビレ ッ ト加熱は、 9 イ ンチ材はガスバーナー式再熱炉ょ り行い、 6 イ ンチ材は誘導加熱によ り行なった。 ビレ ッ ト加熱温度 は 4 4 0〜 4 8 0 °Cと した。 押出速度は 9 ィ ンチの場合外 S 8 mm の管材では 2 5 m /分と し、 その他は 4 0 m/分と した。 押出直後 の材料はファンで冷却し、 コィ リ ングするこ となく、 直材のまま切 断し、 これをス ト レ ッチした。 得られた丸棒铸塊、 押出管材について、 自勋車エアコン配管に必 要な各種性能、 すなわち銥塊の導電率、 押出管材の導電率と押出先 後端部間の導電率差、 引張特性、 耐食性、 溶着部での優先腐食性、 及び端末加工性を調査した。 The billet was heated during extrusion using a gas burner type reheating furnace for 9-inch materials and induction heating for 6-inch materials. The billet heating temperature was set at 44 to 48 ° C. The extrusion speed was 25 m / min for a tube material of 8 mm outside S in the case of 9 inches, and 40 m / min for the others. The material immediately after extrusion was cooled with a fan, cut straight, without coiling, and stretched. For the obtained rods and extruded tubing, various performances required for automobile air-conditioning piping, such as the electric conductivity of the lump, the conductivity of the extruded tubing, the difference in conductivity between the rear end of the extruded part, and the tensile properties , Corrosion resistance, preferential corrosion at welds, and end workability were investigated.
また、 均質化処理条件だけを変更して管材を試作し、 同様に各種 調査を行った。 均質化処理条件の変更点は、 ひとつが 6 0 0 °C保持 後 4 5 0 °Cまでの冷却速度を 2 5 °C / h rに した点であ り、 も うひ とつは 4 5 0 °Cでの保持時間を 4 h rも し く は 1 6 h rに した点で ある。 In addition, prototypes of pipes were manufactured with only the homogenization treatment conditions changed, and various investigations were conducted in the same manner. One of the changes in the homogenization treatment conditions was that the cooling rate to 450 ° C after holding at 600 ° C was set to 25 ° C / hr. The retention time at ° C was set to 4 hr or 16 hr.
その結果、 実施例 6 と同様の結果が得られた。 As a result, a result similar to that of Example 6 was obtained.
(実施例 9 ) (Example 9)
本発明管材は、 ポー トホール押出管材を自動車エアコン配管に適 用する際に最も問題となる溶着部の優先腐食に対し、 十分な耐食性 を有することを説明する。 It will be explained that the tubing of the present invention has sufficient corrosion resistance against preferential corrosion of the welded portion, which is the most problematic when applying the porthole extruded tubing to automotive air conditioner piping.
表 4 に示す組成の合金 Gを D C铸造法によ り外径 6 イ ンチの押出 用丸棒銪塊に铸造し、 均質化処理後の銃塊について導電率を測定し た。 結果を表 1 0 に示す。 Alloy G having the composition shown in Table 4 was formed into a 6-inch outer diameter round bar for extrusion by the DC casting method, and the electrical conductivity of the gunshot after the homogenization treatment was measured. The results are shown in Table 10.
本発明例 1 〜 4の均質化処理は、最初に比較的高温で保持した後、 炉冷にて 4 5 0 °C乃至 4 2 0 °Cの最も M n含有化合物が析出する温 度まで冷却し、 同温度にて保持したのち常温まで空冷した。 In the homogenization treatments of the invention examples 1 to 4, after first maintaining at a relatively high temperature, the furnace was cooled to 450 ° C. to 420 ° C. to a temperature at which the most Mn-containing compound was precipitated. Then, the mixture was kept at the same temperature, and then air-cooled to room temperature.
本発明例 5 〜 9では、 比較的高温に保持した後 3 5 0 °Cまで 3 0 °C / h rの冷却速度で炉中冷却し、 3 5 0 °C以下は炉冷又は空冷と した。 In Examples 5 to 9 of the present invention, after maintaining at a relatively high temperature, the furnace was cooled to 350 ° C at a cooling rate of 30 ° C / hr, and furnace cooling or air cooling was performed at 350 ° C or less.
本発明例 1 0では、 最初の段階に、 析出が進行し易い 4 5 0 °Cに て 2 h r保持して、 微細析出物を析出させてのち、 6 0 0 °Cまで昇 温、 短時間保持後 3 0 °C / h rにて炉冷するこ とによ り同析出物を 太径化するこ とを意図して実施した。 In Example 10 of the present invention, at the initial stage, the temperature was maintained at 450 ° C. where precipitation is likely to proceed for 2 hours to precipitate fine precipitates, and then the temperature was raised to 600 ° C. It was carried out with the intention of increasing the diameter of the precipitate by holding the temperature and holding for a short time and then cooling the furnace at 30 ° C / hr.
本発明例 1 1 では最も析出し易い 4 5 0 °C前後に比較的長時間保 持することで析出の進行を図った。 In Example 11 of the present invention, the progress of the precipitation was aimed at by maintaining the temperature at around 450 ° C. where the precipitation is most easily performed for a relatively long time.
表 1 0の比較例のう ち、 比較例 5、 6は A 1 _ M n系合金で良く 用いられる均質化処理条件と同等か近似した条件で高温保持後、 比 較例 7では 5 6 0 °Cで 3 h r保持後、 ともに速い冷却速度 (〉 1 0 0 °C / h r ) の散水冷却も し く は空冷で冷却した。 Of the comparative examples in Table 10, Comparative Examples 5 and 6 were held at a high temperature under the same or similar conditions as the homogenization treatment often used for A1_Mn-based alloys, and 560 in Comparative Example 7. After holding at 3 ° C for 3 hours, both were cooled by water cooling or air cooling at a high cooling rate (> 100 ° C / hr).
表 10 Table 10
項 材 均質化処理後 均 ¾化処垤条件 の 率 料 (IACSX)Item Rate of homogenization condition after homogenization process (IACSX)
6 1 0t:x 4hr+450oCx 2 Ohr空冷 6 1 0t: x 4hr + 450 o Cx 2 Ohr air cooling
1 (610て一 450て: 30て/ hr) 4 1. 1 1 (610 te 450 te: 30 te / hr) 4 1. 1
58 Ot:x 4hr+ 450°CX 2 Olir空冷 58 Ot: x 4hr + 450 ° CX 2 Olir air cooling
2 (580て一 450て: 30 / hr) 4 1. 3 2 (580 te 450 te: 30 / hr) 4 1.3
6 1 O'CX 4fir+ 420て x 2 Ofir空冷 6 1 O'CX 4fir + 420 te x 2 Ofir air cooling
3 (610て一 450て: 3(TC/hr) 4 1 . 4 本 525て X 2 hr+ 450て X 1 2tir空冷 3 (610 te 450 te: 3 (TC / hr) 41.4 525 te X 2 hr + 450 te X 12 tir air cooling
4 (525t:-450' :30°C/hr) 43. 7 発 55 CC 1 2hr炉冷 4 (525t: -450 ': 30 ° C / hr) 43.7 Departure 55 CC 1 2hr furnace cooling
5 (550t:-* T: 30 / iir) 42. 0 明. 550て X 1 2hr炉冷 5 (550t:-* T: 30 / iir) 42. 0 Description.
6 (550°C-350°C: 30r/hr. 35(TC以下空冷) 4 1. 9 例 550 T: 6 rini^ 6 (550 ° C-350 ° C: 30r / hr. 35 (TC or less air-cooled) 41.9 Example 550 T: 6 rini ^
7 (550°C— 350て : 30°C/hr. 350て以下空冷) 4 1. 7 7 (550 ° C-350 ° C: Air cooling below 30 ° C / hr. 350 ° C) 4 1.7
525て X 8 fir炉冷 525 x 8 fir furnace cooling
8 (525て一 350て : 30て/ hr、 350 以下空冷) 42. 5 8 (525 te 350 te: 30 te / hr, air cooling below 350) 42.5
600°CX 4hr炉冷 600 ° C X 4 hours furnace cooling
9 (600^-35013 : 30t:/hr. 350 以下空冷) 4 1. 0 9 (600 ^ -35013: 30t: / hr. Air cooling below 350) 41.0
4 50T: X 2hr+ 6 00°C X 2 rip½ 4 50T: X 2hr + 6 00 ° C X 2 rip½
10 (450て— 600 : 50 / hr, Γ>00Χ:-ΚΤ: 30t:/hr) 4 1. 1 10 (450-600: 50 / hr, Γ> 00Χ: -ΚΤ: 30t: / hr) 4 1.1
4 50 " x 6hr ? ίϊ 4 50 "x 6hr? Ίϊ
11 46. 2 11 46. 2
6 1 0て X 6hr¾水 ¾】 6 1 0 T X 6hr¾Water ¾】
比 5 (敗水冷却:鐯塊を炉外に出してスフ'リンクラ-により水^) 36. 8 铰 60 O X 1 2hr空冷 Ratio 5 (Water-cooling: 鐯 Take the lump out of the furnace and water by the stiffener) 36.8 铰 60 O X 12hr air cooling
6 37. 6 例 6 37.6 Example
560て X 3hrf¾ (水冷 560 te X 3hrf¾ (water cooled
7 (散水冷却: ^塊を炉外に出してス リンクラ-により水冷) 38. 9 各押出ビレ ッ トを均質化処理後切断し、 各 3本づっ 1 2. 7 mm φ X 1 . 2 mm tの管材にポー トホールダイスを用いて熱間押出を 行った。 いずれの銪塊も誘導加熱によ り ビレ ツ ト を 4 3 0〜 4 7 0 °Cの範囲に加熱し押出した。 押出管材の特性調査はいずれも 3本目 の製品について評価した。 評価サンプルは押出管材の全長から等間 隔で 6箇所採取した。 採取サンプルについて、 導電率を測定した。 結果を表 1 1 に示す。 7 (Water cooling: ^ Lump is taken out of the furnace and water-cooled by a shrinkler) 38. 9 Each extruded billet was cut after homogenization, and hot extruded using a porthole die on a tube of 12.7 mmφX1.2 mmt in three pieces each. In each case, the pellets were extruded by heating the billet to a temperature in the range of 43 to 47 ° C by induction heating. In each case, the characteristics of the extruded tubing were evaluated for the third product. Evaluation samples were taken at six locations at equal intervals from the entire length of the extruded tubing. The conductivity of the collected sample was measured. Table 11 shows the results.
表 1 1 には最も低い導電率となる先端部側(No.1)と最も高い導電 率となる後端部側(No.6)の測定結果と両者の差 ( Δ Ε 〇) を表示し た。 Table 11 shows the measurement results of the front end (No. 1), which has the lowest conductivity, and the rear end (No. 6), which has the highest conductivity, and the difference (Δ Ε 〇) between the two. Was.
表 11 Table 11
率測定結果 材 均 ¾化処理条 ί牛 Ratio measurement result Material
先端部側 後端部側 先後端部 EC g (No. (No.6) の差( ) Front end rear end side Front and rear end EC g (No. (No. 6) difference ()
510て X4hr + 450 X20tir2冷 510 te X4hr + 450 X20tir2 cold
1 42. 0 42. 6 0. 6 1 42. 0 42. 6 0.6
580 X4hr + 450i:x20hr空冷 580 X4hr + 450i: x20hr air cooling
C58O< → c0r^ ·30 / hr) 42. 2 42. 7 0. 5(C58O < → c 0 r ^ 30 / hr) 42.2 42.7 0.5
6iO°CX4hr÷420T;x20hr¾^ 6iO ° CX4hr ÷ 420T; x20hr¾ ^
0 42. 2 42. 5 0. 3 本 52S< x r + 50t:xi hr^^0 42. 2 42. 5 0. 3 pcs 52S < xr + 50t: xi hr ^^
J 41. 0 41. 0 0. 0 J 41. 0 41. 0 0. 0
550°CXl r炉冷 550 ° C XL r Furnace cooling
1 42. 2 43. 1 0. 9 m 550で Xl2hr炉玲 1 42. 2 43. 1 0.9 m 550 at Xl2hr
0 , 42. 1 42. 9 0. 8 0, 42. 1 42. 9 0.8
55(TCx6hr炉^ 55 (TCx6hr furnace ^
7 7
11 1 41. 6 42. 5 0. 9 11 1 41. 6 42. 5 0.9
525°Cx8hr炉冷 525 ° C x 8hr furnace cooling
Q 、 r 41. 3 42. 3 1. 0 Q, r 41. 3 42. 31.0
600て X4hr炉冷 600 times X4hr furnace cooling
Q 4 1 - 8 42. 5 0. 7 Q 4 1-8 42.5 0.7
45(TC x Zhr + 600て 2hr^冷 45 (TC x Zhr + 600 to 2hr ^ cold
10 ~*fi0O" : bo u nr. . ji} ./nr 41. 7 42. 4 0. 7 10 ~ * fi0O ": bo u nr.. Ji} ./nr 41. 7 42. 4 0.7
450°CX36hr空冷 450 ° CX36hr air cooling
42. 0 42. 6 0. 6 42. 0 42. 6 0.6
610*Cx6hr¾水!^却 610 * Cx6hr¾Water! ^ Reject
比 5 38. 6 40. 2 1. 6 較 600t:x I2hr空冷 Ratio 5 38. 6 40. 2 1.6 Comparison 600t: x I2hr air cooling
6 38. 9 40. 8 1. 9 例 6 38. 9 40. 8 1. 9 Example
5i5(CX3tiriS水冷却 5i5 (CX3tiriS water cooling
フ 39. 0 40. 8 1. 8 表 1 1 よ り、 本発明例では 4 1〜 4 3 I A C S %程度の導電率に 含まれ、 先後端部の導電率差 A E Cはいずれも 1 I A C S %以下と なった。 これは、 均質化処理段階で既に析出が進行しているため、 押出段階での析出が抑制されたためである。 F 39.0 40.8 1.8 According to Table 11, in the present invention example, the conductivity was included in the conductivity of about 41 to 43 IACS%, and the conductivity difference AEC at the front and rear ends was 1 IACS% or less in all cases. This is because precipitation was already progressing in the homogenization stage, and precipitation in the extrusion stage was suppressed.
他方、 比較例では押出中の析出によ り、 先端部側から後端部側に かけて導電率が上昇する傾向を示し、 A E Cは 1 . 6 I A C S %か ら 2 I A C S %近い値になった。 On the other hand, in the comparative example, due to precipitation during extrusion, the conductivity tends to increase from the front end side to the rear end side, and the AEC became a value close to 2 IACS% from 1.6 IACS%. .
次に耐食性を C A S S試験 (試験時間 2 0 0 h r ) 後、 調査した 結果を表 1 2に示す。 Next, Table 12 shows the results of a corrosion resistance test after a CASS test (test time: 200 hr).
この際、 溶着部の優先腐食を観察し、 腐食程度を評価した。 At this time, preferential corrosion of the weld was observed and the degree of corrosion was evaluated.
表 12 Table 12
tLS:溶若 の S先 S食の評 ffiについては ¾施例 6 と同様 いずれの材料も非溶着部には孔食状態に異常がない。 tLS: The evaluation of the S diet prior to S In any of the materials, there is no abnormality in the pitting corrosion state in the non-welded portion.
本発明例では、 溶着部の腐食状態は◎ (溶着部腐食皆無) または 〇 (浅い孔食が僅かに存在) になる非常に優れた耐食性を示した。 〇は溶着部が腐食傾向にあるが、 非溶着部よ り腐食進行が遅く実用 上問題ない。 In the examples of the present invention, the corrosion state of the welded portion was ◎ (no corrosion at the welded portion) or 〇 (slightly pitted pits), indicating extremely excellent corrosion resistance. In 〇, the welded part has a tendency to corrode, but the corrosion progresses slower than the non-welded part, and there is no practical problem.
他方、 比較例は、 いずれも顕著な溶着部優先腐食が生じ、 特に▲ Xの箇所では貫通孔が生じた。 On the other hand, in each of the comparative examples, remarkable preferential corrosion of the welded portion occurred, and in particular, a through-hole was formed at the point X.
この結果、 均質化処理条件を適当に調整し、 押出時の析出に起因 した押出管材の長手方向の導電率の差(析出状態差)を 1 I A C S % 以下に抑制すると、 本発明のよう に、 溶着部の耐食性を確保できる ことが判る。 As a result, when the homogenization treatment conditions were appropriately adjusted and the difference in the electrical conductivity (precipitation state difference) in the longitudinal direction of the extruded tubing caused by precipitation during extrusion was suppressed to 1 IACS% or less, as in the present invention, It can be seen that the corrosion resistance of the weld can be ensured.
機械性能を調査した結果、 本発明例管材 1 1種ならびに比較例管 材 3種は、 いずれも引張強さ 9 9〜 : L 0 8 N/mm 2 、 0 . 2 %耐 力 3 8〜 4 5 Ν/πιπι 、 伸び 3 8 ~ 4 3 %の範囲で、 現行材と同 等な引張特性を示した。 As a result of investigating the mechanical performance, it was found that each of the pipes of Example 1 of the present invention 1 and the pipe of Comparative Example 3 had a tensile strength of 99-: L 08 N / mm 2 , 0.2% yield strength 38--4 In the range of 5 mm / πιπι and elongation of 38 to 43%, the same tensile properties as the current material were shown.
また、本発明例管材の曲げ加工性と軸シールビー ド加工(図 2 ( B ) に示す Bタイ プ) 性はいずれも優れるこ とが確認された。 In addition, it was confirmed that both the bending property and the shaft seal bead property (B type shown in FIG. 2 (B)) of the pipe material of the present invention were excellent.
(実施例 1 0 ) (Example 10)
表 4に示す組成の合金 H〜 Pを D C錡造法によ り外径 6イ ンチの 押出用丸棒錡塊に錡造し、 得られた銪塊に実施例 8の場合と同じ均 質化処理 ( 6 0 0 °C x 4 h r + 4 5 0 °C x l 0 h r空冷 : 6 0 0 °C → 4 5 0 °〇の冷却速度 5 0 °(:// ]1 ]? ) を施し、 その後、 錶塊を切断 して押出ビレ ツ ト と し、 これを 2本同時押出のポー トホール押出法 によ り 1 2 . 7 mm ø 1 . 2 mm tの管材 (溶着部 3箇所) を押 出した。 押出時のビレ ツ トは誘導加熱によ り、 加熱温度 4 4 0〜 4 8 0 °C に加熱した。 押出速度は 5 0 m/分を目標速度と したか'、 材質によ つてはそう した速度での押出は不可能であった。 表 13Alloys H to P having the compositions shown in Table 4 were formed into a 6-inch outer diameter extruded round bar by DC forming, and the obtained block was homogenized in the same manner as in Example 8. (600 ° C x 4 hr + 450 ° C x 0 hr air cooling: 600 ° C → 450 ° C cooling rate 50 ° (: // ] 1]?) Then, the lump is cut into extruded billets, and a 12.7 mm ø1.2 mm t tube (three welded portions) is formed by a porthole extrusion method of two co-extrusions. Extruded. The extruder was heated to a heating temperature of 450 to 480 ° C by induction heating. The extrusion speed was set at 50 m / min as the target speed, or it was impossible to extrude at that speed depending on the material. Table 13
表 1 3 よ り明らかなように、 合金 H〜Mは所定の押出速度での押 出可能であつたが、 合金 N、 Pでは押出速度が 5 m/分程度と極め て低速で、 押出最終段階では押出不能となった、 また合金 0は全く 押出不可能であった。 これは合金 N、 Pではそれそれ M n又は C u が過度に添加され、 熱間での変形抵抗が高く、 合金 0は最も変形抵 抗を上げる M gを過度に添加したためである。 As is evident from Table 13, alloys H to M could be extruded at a predetermined extrusion speed, but alloys N and P had extremely low extrusion speeds of about 5 m / min. At the stage, it was not extrudable, and alloy 0 was not extrudable at all. This is M n or Cu for alloys N and P respectively. Is excessively added, and hot deformation resistance is high. In alloy 0, Mg, which increases deformation resistance most, is added excessively.
従ってこれらの合金は、 自動車エアコン配管に用いられる比較的 薄肉の細径管の押出には適さない。 Therefore, these alloys are not suitable for extrusion of relatively thin small-diameter pipes used in automotive air-conditioning piping.
次に、 押出可能な押出管材について、 押出管材の長手各部につい て導電率を測定した。 表 1 3に先端部側(No.l)と後端部側(No.6)と △ E Cの値を示すが、 いずれの材料も長手方向の導電率差 A E Cは 1 . 0 I A C S %以下に納まった。 Next, with respect to the extruded extruded tubing, the electrical conductivity was measured for each longitudinal portion of the extruded tubing. Table 13 shows the values of ΔEC for the front end side (No. 1) and the rear end side (No. 6). The conductivity difference AEC in the longitudinal direction of all materials was 1.0 IACS% or less. I got it.
所定押出速度にて押出が可能な材料 H〜Mについて、 引張特性、 耐食性、 加工性を調査した。 結果を表 1 4に示す。 Tensile properties, corrosion resistance, and workability of materials H to M that can be extruded at a predetermined extrusion speed were investigated. The results are shown in Table 14.
表 14 Table 14
引張性能 * fi'J食性 (CASS200I)) 加工性( け, t、、 ) 合金 1 出 W否 Tensile performance * fi'J corrosion (CASS200I)) Workability (ke, t,) Alloy 1 out W
T S Y S E 1 非溶接部 溶 f 部 [1IJげ加工 - 加工 (N / (N/rara2) (%) 本発明例 H 可 9 7 3 7 4 0 〇 〇 〇 〇 本 ¾明伊 I I 可 1 1 8 4 9 44 〇 〇 〇 〇 本允明例 J 可 1 1 2 44 4 3 〇 〇 O 〇 本発明伊 J K 可 1 0 2 40 4 1 〇 〇 〇 O TSYSE 1 Non-weld welded f weld [1 IJ burring-processing (N / (N / rara 2 ) (%) Example of present invention H possible 9 7 3 7 4 0 〇 〇 〇 〇 〇 〇 〇 II 1 1 8 9 9 〇 允 允 允 允 允 允 1 O 1 1 2 44 4 3 〇 〇 O 〇 Invented JK Yes 1 0 2 40 4 1 〇 〇 〇 O
肌荒れ若干 寸法はすれ Slightly rough skin
L 可 8 9 2 8 4 5 〇 〇 ¾生 有り 本¾明例 可 1 1 6 4 4 4 2 〇 〇 〇 O 比較例 N 不可 比較例 O 不可 比較例 P 不可 L Possible 8 9 2 8 4 5 〇 ¾ ¾ ¾ Yes Present example possible 1 1 6 4 4 4 2 〇 〇 〇 O Comparative example N Not possible Comparative example O Not possible Comparative example P Not possible
9 5〜 9 5 ~
現行材 可 1 2 5 3 5以上 3 0以上 〇 O 〇 Current material Possible 1 2 5 3 5 or more 30 or more 〇 O 〇
表 1 4 よ り、 合金 L (比較例) 以外の本発明の各試験例の引張特 性は現行管材と同等以上の性能を示した。 合金 Lは、 M n量が少な いため、 引張強度 ( T S )、 0 . 2 %耐カ ( Y S ) とも低い値となつ た。 According to Table 14, the tensile properties of each test example of the present invention other than the alloy L (comparative example) were equal to or higher than those of the current pipe material. Since the alloy L has a small amount of Mn, both the tensile strength (TS) and the 0.2% strength (YS) were low.
耐食性は、 押出管材長手方向各部のサンプルについて 2 0 0 h r の C A S S試験によ り評価した。 その結果、 合金 H〜Mのいずれの 押出管材の溶着部、 非溶着部ともに特に問題となる腐食状態は生じ なかった。 また溶着部は、 △ E Cがすべて 1 I A C S %を下回 り、 いずれも溶着部の優先腐食は皆無か問題ないレベルであった。 The corrosion resistance of each sample in the longitudinal direction of the extruded tubing was evaluated by a 200-hour CAS test. As a result, no particularly problematic corrosion state occurred in the welded and non-welded parts of any of the extruded tubing materials of alloys H to M. In the welds, ΔE C was all lower than 1 IACS%, and in any case, there was no or no problem with preferential corrosion of the welds.
曲げ加工性と端末加工性 (軸シールビー ド加工性 : 図 2 ( B ) の タイ プ B ) を各数本づっ調査した。合金 L以外は健全に加工できた。 合金 Lは、曲げ加工での肌荒れや端末加工での寸法外れが発生した。 これは管材がやや軟質で、 自動車エアコン配管に適さないこ とを示 す。 The bending workability and end workability (shaft seal bead workability: type B in Fig. 2 (B)) were investigated for each piece. Except for alloy L, it could be processed soundly. For Alloy L, rough surface during bending and out-of-dimension during edge processing occurred. This indicates that the tubing is somewhat soft and unsuitable for automotive air conditioning piping.
以上よ り、 本発明の合金 H〜 K、 Mに本発明の均質化処理を施し た後ポー トホール押出した管材は、 自動車エアコン配管に要求され る特性および加工性を具備し、 自動車ェアコン配管に充分適用でき るものである。 As described above, the porthole extruded tubing after subjecting the alloys H to K and M of the present invention to the homogenization treatment of the present invention has the characteristics and workability required for automotive air conditioner piping, and is suitable for automotive air conditioning piping. It is fully applicable.
他方、 比較例の合金 L、 N、 0、 Pはポー トホール押出が不可能 か、 極めて低速の押出しかできないため実用性に欠ける。 産業上の利用可能性 On the other hand, the alloys L, N, 0, and P of the comparative examples are not practical because porthole extrusion is impossible or only low-speed extrusion is possible. Industrial applicability
本発明の中空材は、 ポー 卜ホール押出における溶着部と非溶着部 とで組織上 (M nの析出量など) の差がなく、 溶着部の優先腐食が 防止されており、 建材などと して好適なものである。 本発明の中空 材の製造方法は、 錶塊に所定の均質化処理を施して M nを粗大な化 合物に析出させておく ことによ り、 前記中空材を容易に製造する方 法と して好適なものである。 The hollow material of the present invention has no difference in the structure (such as the amount of precipitated Mn) between the welded portion and the non-welded portion in porthole extrusion, preferential corrosion of the welded portion is prevented, and is used as a building material. It is suitable. Hollow of the present invention The method for producing the material is suitable as a method for easily producing the hollow material by subjecting the ingot to a predetermined homogenization treatment to precipitate Mn in a coarse compound. Things.
また、 本発明の押出管材は、 溶着部の優先腐食が改善されたエア コン配管用アルミニウム合金ポー トホール押出管材と して好適なも のである。 本発明の押出管材の製造方法は、 銪塊に所定の均質化処 理を施して合金元素の M nを含む化合物を粗大に析出させておく こ とによ り、 前記押出管材を容易に製造する方法と して好適なもので ある。 本発明をその実施態様とともに説明したが、 我々は特に指定しな い限り我々の発明を説明のどの細部においても限定しょう とするも のではなく , 添付の請求の範囲に示した発明の精神と範囲に反する ことなく幅広く解釈されるべきであると考える。 Further, the extruded tubing of the present invention is suitable as an aluminum alloy porthole extruded tubing for air conditioning piping in which preferential corrosion of a welded portion is improved. In the method for producing an extruded tube material of the present invention, the extruded tube material is easily produced by subjecting a lump to a predetermined homogenization treatment to coarsely precipitate a compound containing the alloy element Mn. This is a suitable method for performing the above. Although the present invention has been described in conjunction with its embodiments, we do not intend to limit our invention in any detail of the description unless otherwise specified, but rather the spirit and scope of the invention as set forth in the appended claims. It should be interpreted broadly without violating the scope.
Claims
Priority Applications (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9354188A JPH11172388A (en) | 1997-12-08 | 1997-12-08 | Aluminum alloy extruded tubing for air conditioner piping and method for producing the same |
| PCT/JP1999/002843 WO2000073529A1 (en) | 1997-12-08 | 1999-05-28 | Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioning piping and method of manufacturing it |
| US09/771,309 US6908520B2 (en) | 1999-05-28 | 2001-01-26 | Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioner piping and process for producing the same |
| US10/772,044 US6962632B2 (en) | 1999-05-28 | 2004-02-04 | Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioner piping and process for producing the same |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9354188A JPH11172388A (en) | 1997-12-08 | 1997-12-08 | Aluminum alloy extruded tubing for air conditioner piping and method for producing the same |
| PCT/JP1999/002843 WO2000073529A1 (en) | 1997-12-08 | 1999-05-28 | Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioning piping and method of manufacturing it |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US09/771,309 Continuation US6908520B2 (en) | 1999-05-28 | 2001-01-26 | Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioner piping and process for producing the same |
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| WO2000073529A1 true WO2000073529A1 (en) | 2000-12-07 |
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| CN110300812A (en) * | 2017-02-09 | 2019-10-01 | 布雷斯威公司 | Aluminium alloy, the extruded tube and heat exchanger formed by aluminium alloy |
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| JPH11172388A (en) * | 1997-12-08 | 1999-06-29 | Furukawa Electric Co Ltd:The | Aluminum alloy extruded tubing for air conditioner piping and method for producing the same |
| US6908520B2 (en) | 1999-05-28 | 2005-06-21 | The Furukawa Electric Co., Ltd. | Aluminum alloy hollow material, aluminum alloy extruded pipe material for air conditioner piping and process for producing the same |
| JP2002038232A (en) * | 2000-07-21 | 2002-02-06 | Furukawa Electric Co Ltd:The | Aluminum alloy piping materials for heat exchangers |
| JP4846124B2 (en) * | 2001-05-22 | 2011-12-28 | 住友軽金属工業株式会社 | Method for producing aluminum alloy pipe material for automobile piping having excellent corrosion resistance and workability |
| KR20050085891A (en) * | 2002-12-27 | 2005-08-29 | 쇼와 덴코 가부시키가이샤 | Aluminum pipe and process for producing same |
| JP4563204B2 (en) * | 2004-02-13 | 2010-10-13 | 株式会社デンソー | Aluminum alloy extruded material for heat exchanger and method for producing the same |
| JP2008121108A (en) * | 2006-10-16 | 2008-05-29 | Showa Denko Kk | Tubes for heat exchanger, and manufacturing method of the same |
| JP2009138983A (en) * | 2007-12-05 | 2009-06-25 | Toyo Densen Kk | Refrigerant piping |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59185765A (en) * | 1983-04-07 | 1984-10-22 | Furukawa Alum Co Ltd | Manufacture of bonded parts of aluminum alloy |
| JPS61119645A (en) * | 1984-11-15 | 1986-06-06 | Furukawa Alum Co Ltd | Al alloy for connector |
| JPH0472045A (en) * | 1990-07-09 | 1992-03-06 | Showa Alum Corp | Manufacture of aluminum alloy for extrusion |
| JPH09263917A (en) * | 1996-03-28 | 1997-10-07 | Kobe Steel Ltd | Production of extrusion material |
| JPH11172388A (en) * | 1997-12-08 | 1999-06-29 | Furukawa Electric Co Ltd:The | Aluminum alloy extruded tubing for air conditioner piping and method for producing the same |
-
1997
- 1997-12-08 JP JP9354188A patent/JPH11172388A/en active Pending
-
1999
- 1999-05-28 WO PCT/JP1999/002843 patent/WO2000073529A1/en not_active Ceased
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS59185765A (en) * | 1983-04-07 | 1984-10-22 | Furukawa Alum Co Ltd | Manufacture of bonded parts of aluminum alloy |
| JPS61119645A (en) * | 1984-11-15 | 1986-06-06 | Furukawa Alum Co Ltd | Al alloy for connector |
| JPH0472045A (en) * | 1990-07-09 | 1992-03-06 | Showa Alum Corp | Manufacture of aluminum alloy for extrusion |
| JPH09263917A (en) * | 1996-03-28 | 1997-10-07 | Kobe Steel Ltd | Production of extrusion material |
| JPH11172388A (en) * | 1997-12-08 | 1999-06-29 | Furukawa Electric Co Ltd:The | Aluminum alloy extruded tubing for air conditioner piping and method for producing the same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110300812A (en) * | 2017-02-09 | 2019-10-01 | 布雷斯威公司 | Aluminium alloy, the extruded tube and heat exchanger formed by aluminium alloy |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11172388A (en) | 1999-06-29 |
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