WO2000050339A1 - Method for producing polysulfide by electrolytic oxidation - Google Patents
Method for producing polysulfide by electrolytic oxidation Download PDFInfo
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- WO2000050339A1 WO2000050339A1 PCT/JP2000/001146 JP0001146W WO0050339A1 WO 2000050339 A1 WO2000050339 A1 WO 2000050339A1 JP 0001146 W JP0001146 W JP 0001146W WO 0050339 A1 WO0050339 A1 WO 0050339A1
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- anode
- polysulfide
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21C—PRODUCTION OF CELLULOSE BY REMOVING NON-CELLULOSE SUBSTANCES FROM CELLULOSE-CONTAINING MATERIALS; REGENERATION OF PULPING LIQUORS; APPARATUS THEREFOR
- D21C11/00—Regeneration of pulp liquors or effluent waste waters
- D21C11/0057—Oxidation of liquors, e.g. in order to reduce the losses of sulfur compounds, followed by evaporation or combustion if the liquor in question is a black liquor
Definitions
- the present invention relates to a method for producing a polysulfide by electrolytic oxidation, and more particularly to a method for producing a polysulfide digestion liquid by electrolytically oxidizing a white liquor or a green liquor in a valve production process.
- the cooking liquor in the polysulfide cooking process is manufactured by oxidizing an alkaline aqueous solution containing sodium sulfide, a so-called white liquor, with molecular oxygen such as air in the presence of a catalyst such as activated carbon (for example, the following reaction formula 1).
- a catalyst such as activated carbon (for example, the following reaction formula 1).
- polysulfide is also referred to as borosulfide sulfur (PS—S).
- PS—S borosulfide sulfur
- sodium polysulfide Na 2 SX has zero valence, ie, atom ( X-1 1) means the number of pieces.
- N which is equivalent to the number of oxidations in polysulfide ions—2 (SX 2 -one atom equivalent to one atom) and sulfide ions (S 2 ⁇ ), is collectively referred to as N in this specification.
- SX 2 -one atom equivalent to one atom sulfide ions
- S 2 ⁇ sulfide ions
- PCT International Publication WO95 / 0701 describes a method for electrolytically producing a polysulfide cooking liquor.
- an anode is used in which a carrier is coated with an oxide of ruthenium, iridium, platinum, or palladium.
- a three-dimensional mesh electrode of a carrier in which a number of expanded metals are combined is disclosed.
- Jing International Publication, No. 0977/41192 describes a process for the electrolytic production of polysulfide cooking liquors by the present applicants.
- a porous anode made of at least carbon is used as the anode, and in particular, an aggregate of carbon fibers having a diameter of 1 to 300 m is used.
- the present invention provides a process for producing a cooking liquor containing a high concentration of polysulfide by electrolysis from a solution containing sulfide ions, in particular, a white liquor or a green liquor in a pulp production process, by reducing the by-product of thiosulfate to a high level. It is intended to manufacture at a selectivity and low power. Disclosure of the invention
- the present invention introduces a solution containing a sulfide ion into an anode chamber of an electrolytic cell having an anode chamber in which a porous anode is provided, a force sword chamber in which a force sword is provided, and a diaphragm separating the anode chamber and the cathode chamber.
- a method for producing a polysulfide to obtain polysulfide ions by electrolytic oxidation carrying out the third invention to provide a method for producing polysulfides which the pressure in the cathode chamber and feature is higher than the pressure in the anode chamber Best form to do
- porous anode Various shapes and materials can be used as the porous anode in the present invention. More specifically, for example, carbon fiber, carbon fiber, carbon paper, metal foam, reticulated metal, etc. Carbon. A metal electrode having a surface modified with platinum or the like can also be used.
- the porous anode used in the present invention preferably has a physically continuous three-dimensional network structure.
- the surface area of the anode can be increased, and a desired electrolytic reaction occurs on the entire surface of the electrode, thereby suppressing generation of by-products.
- the anode is made into a physical continuum rather than an aggregate of fibers, the anode As a result, the cell voltage can be further reduced because it exhibits sufficient electrical conductivity and the IR drop at the anode can be reduced.
- the network structure is a physically continuous structure, and may be continuously connected by welding or the like.
- a physically continuous three-dimensional fine structure made of nickel or a nickel alloy containing at least 50% by weight of nickel is preferred.
- porous nickel obtained by plating nickel on the skeleton of a foamed polymer material and then baking off the polymer material inside can be given.
- the anode having a three-dimensional network structure preferably has a diameter of 0.01 to 2 mm at a portion corresponding to a yarn of a network constituting the network. If the diameter is less than 0.01 mm, manufacturing is extremely difficult, costly, and handling is not easy. When the diameter exceeds 2 mm, a large surface area of the anode cannot be obtained, the current density on the anode surface increases, and not only is it easy to generate by-products such as thiosulfate ions, but also the anode is made of metal. In this case, anodic dissolution is likely to occur, which is not preferable. It is particularly preferred if the diameter is between 0.02 and 1 mm.
- the average pore size of the anode network is preferably 0.001 to 5 mm. If the average pore size of the mesh is larger than 5 mm, the anode surface area cannot be increased, the current density on the anode surface increases, and not only is it easy to generate by-products such as thiosulfate, but also as an anode If a metal is used, anodic dissolution is likely to occur. If the average pore size of the mesh is smaller than 0.001 mm, clogging occurs when solid components are mixed in the electrolytic cell, and problems in the electrolytic operation when the pressure loss of the solution increases become large. It is not preferable because it may occur.
- the average pore size of the anode mesh is 0.
- the pressure force Sword chamber is carried out in large conditions also Ri by the pressure in the anode chamber .
- An electrolytic cell generally has a structure in which a diaphragm is sandwiched between an anode and a cathode. From the viewpoint of assembly accuracy and protection of the diaphragm, the anode and the cathode are arranged at a relatively large distance. Specifically, a distance of about several mm is often provided. The diaphragm placed between them will approach the anode side or approach the force side depending on the electrolysis conditions. In the present invention, the diaphragm is Improve current efficiency, etc.
- the electrolysis operation is performed under the condition that the pressure in the force source chamber is higher than the pressure in the anode chamber. By doing so, the diaphragm is pressed against the anode, so that the anolyte can sufficiently flow inside the porous anode, and a high selectivity is realized.
- a solution for increasing the pressure in the cathode chamber higher than the pressure in the anode chamber
- a solution for introducing a flow rate of a solution (hereinafter, referred to as “force sword solution”) to the sword chamber into the anode chamber is used.
- force sword solution a solution for introducing a flow rate of a solution
- At least the surface of the porous anode is made of nickel or a nickel alloy containing nickel in an amount of 50% by weight or more. Since at least the surface portion of the anode is made of nickel, the anode has practically sufficient durability in the production of polysulfide.
- Nickel is a suitable material in the present invention because nickel is inexpensive and its elution potential including its oxide is higher than the potential for generating polydisulfide sulfate.
- the porous anode in the present invention the surface area per effective current area of the diaphragm which separates the anode chamber and the cathode-de chamber 2 ⁇ 1 0 O m 2 Zm 2 2 m 2 is preferred anode surface area in the range of Zm 2 If the anode is a metal, the current density on the anode surface increases, and not only is it easy to generate by-products such as thiosulfate ions, but also the anode is liable to dissolve when the anode is a metal.
- the anode surface area is larger than 10 O m 2 / m 2, the pressure loss of the porous anode itself becomes high, and it is difficult to make the pressure in the force source chamber higher than the pressure in the anode chamber. It is not preferable because it may be caused. More preferably, the anode surface area is 5 to 50 m 2 m 2 per effective conducting area of the membrane.
- the anode surface area per anode chamber volume is 500 to 2000 m2 / m3 . If the surface area of the anode is smaller than 50 Om3, the current density at the anode surface increases, and by-products such as thiosulfate are formed. In addition to this, it is not preferable that the anode is made of a metal because the anode is likely to dissolve. If the surface area of the anode is more than 2000 m 2 / m 3, it is not preferable because a problem in electrolysis operation may occur when the pressure loss of the liquid increases.
- the anode surface area of the anode chamber per volume 1 0 0 0 ⁇ 2 0 0 0 0 m and even more preferably in the range of 2 / m 3.
- the current density at the diaphragm surface is 2 ⁇ 1 5 k A / m 2 is still more preferably les, the c present invention, the area of the diaphragm, in Anodo surface because of the use of large anodes surface area It can be operated in a range where the current density is small.
- each portion is assumed to be uniform that, if the anode of the surface area was determined current density at the anode surface, the value is 5 ⁇ 3 0 0 0 A / m 2 Is preferred. A more preferred range is from 10 to 150 A / m 2. If the current density on the anode surface is less than 5 A / m 2, unnecessarily large electrolytic equipment will be required, which is not desirable. When the current density at the anode surface exceeds 300 A / m2, not only the by-products such as thiosulfuric acid, sulfuric acid, and oxygen are increased, but also when the anode is a metal, anodic dissolution may occur. Is not preferred.
- the average superficial velocity of the anolyte is preferably 1 to 30 cmZ seconds. If the time is longer than 30 c seconds, an unnecessarily large electrolytic facility is required, which is not preferable. If the average superficial velocity of the anolyte is too low, not only is by-products such as thiosulfuric acid, sulfuric acid, and oxygen increased, but if the anode is a metal, the anode may be dissolved, which is not preferable. It is more preferable that the average superficial velocity of the anolyte is 1 to 15 cs, particularly 2 to 10 cMz. Although the flow rate of the force solution is not limited, it is determined by the magnitude of the buoyancy of the generated gas, the allowable pressure of the electrolytic cell, the concentration of alkali generated on the cathode side, and the like.
- the anode itself preferably has sufficient voids, and the porosity of the porous anode is preferably 30 to 99%. If the porosity is less than 30%, the pressure loss may increase, which is not preferable. If the porosity is more than 99%, it is difficult to increase the anode surface area. It is particularly preferable that the porosity is 50 to 98%.
- a current is supplied to the anode through the anode current collector.
- a material of the current collector a material having excellent alkali resistance is preferable. For example, nickel, titanium, carbon, gold, platinum, stainless steel, and the like can be used.
- the current collector is attached to the back surface or the periphery of the anode. If the current collector is mounted on the back of the anode, its surface may be planar.
- the electric current may be supplied simply by mechanical contact with the anode, but it is preferable that the electric current is physically bonded by welding or the like.
- the force sword material an alkali-resistant material is preferable, and nickel, Raney nickel, nickel sulfide, steel, stainless steel and the like can be used.
- the force sword is used in the form of a flat plate or mesh, one or more of which are in a multilayer structure.
- a three-dimensional electrode combining linear electrodes can also be used.
- electrolyzer a two-chamber electrolyzer comprising one anode chamber and one power sword chamber is used. Electrolyzers combining three or more rooms are also used. Multiple cells can be arranged in a monopolar or bipolar configuration.
- a cation exchange membrane as a diaphragm, that is, a membrane that separates and separates the anode chamber and the power source chamber.
- the cation exchange membrane directs cations from the anode compartment to the force sword compartment, preventing the transfer of sulfide and polysulfide ions.
- a polymer membrane in which a cation exchange group such as a sulfonic acid group or a carboxylic acid group is introduced into a hydrocarbon-based or fluororesin-based polymer is preferable. If there is no problem in terms of alkali resistance, a bipolar membrane or an anion exchange membrane can be used.
- the temperature of the anode compartment is preferably between 70 and 110 ° C. If the temperature of the anode chamber is lower than 70 ° C, not only is the cell voltage increased, but also sulfur deposition and by-products are easily generated. If the anode is a metal, the anode may be dissolved, which is preferable. Nare, The upper temperature limit is practically limited by the material of the cell or diaphragm.
- the anode potential, S 2 2-a oxidation product of sulfide ions, S 3 2-, S 4 2 -, S 5 2 - polysulfide ions such as (SX 2 -) is generated, the Chio sulfate ions It is preferable to maintain it so as not to produce by-products.
- the operation is preferably performed so that the anode potential is in the range of 0.75 to 0.25 V. If the anode potential is lower than 0.75 V, the formation of polysulfide ions does not substantially occur, which is not preferable. If the anode potential is higher than +0.25 V, not only is by-products such as thiosulfate ions formed, but also if the anode is a metal, it may cause anode dissolution, which is not preferable.
- the electrode potential represents a potential measured with respect to a Hg / Hg 2 C 12 reference electrode in a 25 ° C. saturated KC 1 solution.
- the anode is a three-dimensional electrode, it is not easy to measure the anode potential accurately. Therefore, industrially, it is preferable to control the manufacturing conditions by controlling the cell voltage and the current density on the diaphragm surface, rather than controlling the manufacturing conditions by controlling the potential.
- the electrolysis method is preferably a constant current electrolysis, but the current density can be changed.
- the solution containing sulfide ions supplied to the anode compartment can be at least partially circulated to the same anode compartment after being electrolytically oxidized in the anode compartment.
- a process for supplying to the next step without performing such a circulation that is, a so-called one-pass process can also be adopted.
- the solution containing sulfide ions is white liquor or green liquor in the manufacturing process of the valve, the electrolytically oxidized white liquor or green liquor flowing out of the anode compartment is not circulated to the same anode compartment. It is preferable to supply to the next step.
- an alkali metal ion is preferable.
- sodium or power beam is preferred.
- the method of the present invention is particularly suitable for a method of treating a white liquor or a green liquor in a pulp 'production process to obtain a polysulfide cooking liquor.
- the term “white liquor” or “green liquor” includes liquids that have been subjected to concentration, dilution, or separation of solids, respectively, for the white liquor or green liquor.
- the composition of white liquor is, for example, that of white liquor used in current kraft pulp digestion, usually contains 2 to 6 mol 1 ZL as alkali metal ions, of which 90% or more is sodium ion. Yes, the rest is almost force-ion.
- Anions are mainly composed of hydroxide ion, sulfide ion and carbonate ion, and also include sulfate ion, thiosulfate ion, chloride ion and sulfite ion. It also contains trace components such as potassium, silicon, aluminum, phosphorus, magnesium, copper, manganese, and iron.
- the composition of the green liquor is that sodium sulfide and sodium hydroxide are the main components of the white liquor, whereas sodium sulfide and sodium carbonate are the main components.
- Other anions and trace components in the green liquor are the same as in the white liquor.
- the strength depends on the sulfide ion concentration in the white liquor or green liquor.
- the PS-S concentration in the solution obtained by electrolysis is 5 to 15 g / L is preferred. If it is less than 5 gZL, the effect of increasing the pulp yield during cooking may not be sufficiently obtained.
- the concentration of PS—S is higher than 15 g / L, the amount of Na 2 S decreases, so that the pulp yield does not increase and thiosulfate ions are easily produced during electrolysis.
- the average value of X of the existing polysulfide ions (SX 2- ) exceeds 4, thiosulfate ions are similarly produced as a by-product during electrolysis.
- the average value of X of the polysulfide ions in the cooking liquor is 4 or less, particularly 3.5 or less, because dissolution is likely to occur.
- the conversion (reaction rate) of sulfide ions to PS—S is preferably 15% or more and 75% or less, more preferably 72% or less.
- various reactions can be selected for the reaction in the power source chamber, it is preferable to use a reaction in which hydrogen gas is generated from water. Alkali hydroxide is generated from the resulting hydroxide ions and alkali metal ions that have migrated from the anode compartment.
- the solution introduced into the cathode chamber is preferably a solution substantially consisting of water and an alkali metal hydroxide, particularly preferably a solution consisting of water and a hydroxide of sodium or magnesium.
- concentration of the alkali metal hydroxide is not limited, for example, l to 15 mol Z L, preferably 2-5mo 1ZL.
- a solution having an ionic strength lower than the ionic strength of the white liquor flowing through the anode chamber is used as the catholyte, it is possible to prevent insoluble components from depositing on the diaphragm.
- a two-chamber electrolytic cell was assembled as follows.
- a nickel foam (available from Sumitomo Electric Industries, trade name Celmet, height 10 OmmX width 2 OmmX thickness 4 mm) was electro-welded to the nickel current collector plate.
- a fluororesin-based cation exchange membrane (Flemion, manufactured by Asahi Glass Co., Ltd.) was prepared as a force sword using mesh Raney nickel as a diaphragm.
- the anode chamber is fitted with a 5 mm thick anode chamber frame, and a diaphragm, a force sword, a 4 mm thick cathode chamber frame, and a cathode chamber plate are stacked on top of each other and pressed down and fixed.
- the anode chamber has a height of 100 mm and a width of 100 mm. 2 Omm, and a thickness of 5 mm, the shape of the cathode-de chamber height 10 Omm, a width 20 mm, thickness 5 mm, the effective area of the diaphragm is 2 O cm 2.
- both the anolyte and the power source fluid flowed from the bottom to the top in the height direction of each chamber so that the pressure in the power source chamber was higher than that in the anode chamber.
- Anode chamber thickness 4 mm
- Anode thickness 4 mm
- Porosity in the anode chamber 95% Average liquid superficial velocity in the node chamber: 4 cmZ seconds
- Node surface area per anode chamber volume 7000 m 2 / m 3
- Average pore size of the mesh 0.5 1 mm Surface area per diaphragm area: 28 m 2 / m 2 Electrolysis temperature: 85 ° C Current density at the diaphragm: 6 kA / m 2
- model white liquor (N a 2 S: Iou terms of atom in 1 6 g / L, N a OH: 90 gZL, N a 2 CO 3: 34 g / L) was 1 L preparation, ⁇ Roh one It was circulated at a flow rate of 192 mLZ (average superficial velocity in the anode chamber: 4 cs) while introducing from the lower side of the anode chamber and extracting from the upper side.
- 2 L of 3 N Na ⁇ H aqueous solution as the power source liquid
- Circulation was performed at a flow rate of 80 mL / min (superficial velocity: 1.3 cmZ seconds).
- Heat exchangers were provided on both the anode and cathode sides, and the anolyte and catholyte were heated and introduced into the cell.
- a constant current electrolysis is performed at a current of 12 A (current density at the diaphragm: 6 kA / m 2 ) to synthesize a polysulfide digest, measure the cell voltage at a predetermined time, and sample the circulating fluid. Then, PS-S, sulfide ion and thiosulfate ion in the solution were analyzed and quantified. The analysis was performed based on the method described in Japanese Patent Application Laid-Open No. 7-92148.
- the cell voltage was constant at about 1.1 V for about one hour from the start of electrolysis, but then gradually increased.
- the thiosulfate ion concentration was 1.3 V at 1 hour and 40 minutes after the concentration began to increase, and after another 20 minutes, the voltage increased to about 2 V, and the nickel leaching reaction began to proceed.
- “Current efficiency” and “selectivity” are defined as follows when the generated PS-S concentration is A (gZL) and the generated thiosulfate ion concentration is B (gZL) in terms of zeolite atoms. . Until the nickel elution reaction takes place during the electrolysis operation, only PS-S and thiosulfate ions are generated, so they may be defined as follows.
- Example 2 The same electrolytic cell as in Example 1 was used, but in contrast to Example 1, constant-current electrolysis was performed under conditions where the pressure in the anode chamber was higher than the pressure in the force-side chamber. This maintained a 1 mm gap between the anode and the diaphragm, increasing the thickness of the anode compartment to 5 mm and reducing the thickness of the force sword compartment to 4 mm. Average empty space of liquid in cathode chamber and cathode chamber In order to set the speed to the same value as in Example 1, the flow rate of the anolyte was changed to 24 OmLZ and the flow rate of the catholyte was changed to 64 mLZ. The time courses of the quantitative values of the concentrations of various sulfur compounds and the measured values of the cell voltage were as follows.
- the composition of the polysulfide cooking liquor was as follows: PS-S was 10. O g / L, Na 2 S was 5.4 gZL in terms of zeo atoms, and the increased thiosulfate ion was zeolite. It was 0.64 g / L in terms of atoms, and the average value of X of the polysulfide ion (S x 2-) was 2.9. During this period, the current efficiency of PS-S was 89% and the selectivity was 94%.
- the cell voltage from the start of electrolysis to about one hour was constant at about 1.3 V.
- the by-product of a thiosulfate ion is extremely small, a high concentration polysulfide is contained, and the cooking liquor which has a lot of residual Na2S state can be maintained at a low power while maintaining a high selectivity. Can be manufactured.
- the use of the polysulfide cooking liquor thus obtained from the white liquor or green liquor in the halve production process for the cooking can effectively increase the yield of rubbish and rub.
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Abstract
Description
明細書 電解酸化による多硫化物の製造方法 技術分野 Description Method for producing polysulfide by electrolytic oxidation
本発明は、 電解酸化による多硫化物の製造方法に関し、 特にバルブ製造工程に おける白液または緑液を電解酸化して多硫化物蒸解液を製造する方法に関する。 背景技術 The present invention relates to a method for producing a polysulfide by electrolytic oxidation, and more particularly to a method for producing a polysulfide digestion liquid by electrolytically oxidizing a white liquor or a green liquor in a valve production process. Background art
木材資源の有効利用として、 化学パルプの高収率化は重要な課題である。 この 化学ハルプの主流をなすクラフトパルプの高収率化技術の一つとして多硫化物蒸 解プロセスがある。 For efficient utilization of wood resources, increasing the yield of chemical pulp is an important issue. One of the technologies for increasing the yield of kraft pulp, which is the mainstream of this chemical harp, is the polysulfide digestion process.
多硫化物蒸解ブロセスにおける蒸解薬液は、 硫化ナトリゥムを含むアルカリ性 水溶液、 いわゆる白液を、 活性炭等の触媒の存在下に空気等の分子状酸素により 酸化する (例えば下記反応式 1 ) ことにより製造される (特開昭 6 1— 2597 54号公報、特開昭 53— 9298 1号公報) 3 この方法により硫化物ィオンべ一 スで転化率 60%、 選択率 60%程度で多硫化ィォゥ濃度が 5 gZL程度の多硫 化物蒸解液を得る二とができる s しかし、 この方法では転化率を上げた場合に副 反応 (例えば下記反応式 2、 3) により蒸解には全く寄与しないチォ硫酸イオン の副生が多くなるため、 高濃度の多硫化ィォゥを含む蒸解液を高選択率で製造す ることは困難であった。 The cooking liquor in the polysulfide cooking process is manufactured by oxidizing an alkaline aqueous solution containing sodium sulfide, a so-called white liquor, with molecular oxygen such as air in the presence of a catalyst such as activated carbon (for example, the following reaction formula 1). (Japanese Unexamined Patent Publication Nos. Sho 61-259754 and Sho 53-92981) ( 3 ) By this method, the conversion of sulfide ion base is about 60%, and the selectivity is about 60%. 5 s can and two-obtaining gZL about multi sulfides cooking liquor However, the Chio sulfate ion is not at all contribute to the digestion by side reactions when raising the conversion rate in this process (for example, the following reaction Scheme 2, 3) Due to the increase in by-products, it was difficult to produce a cooking liquor containing a high concentration of polysulfide at a high selectivity.
4Na 2S+02+ 2H 0 → 2Na S +4Na OH (1) 2 N a 2 S + 202 + H 0 -→ 2 N a S O :ί + 2 N a O H (2) 2Na 2S2+4NaOH → 2 N a 2 S , O ;j (3) ここで多硫化ィォゥとは、 ボリサルファイ ドサルファ (PS— S) とも称し、 たとえば多硫化ナトリゥム N a 2 S Xにおける価数 0のィォゥ、すなわち原子(X 一 1) 個分のィォゥをいう。 また、 多硫化物イオン中の酸化数— 2のィォゥに相 当するィォゥ (S X2-にっき 1原子分のィォゥ)および硫化物イオン (S 2- ) を 総称したものを本明細書中では N a 2 S態ィォゥと表すことにする。なお、本明細 書では容量の単位リットルを Lで表す。 4Na 2 S + 0 2 + 2H 0 → 2Na S + 4Na OH (1) 2 Na 2 S + 202 2 + H 0-→ 2 Na SO : ί + 2 Na OH (2) 2Na 2 S 2 + 4NaOH → 2 Na 2 S, O ; j (3) Here, polysulfide is also referred to as borosulfide sulfur (PS—S). For example, sodium polysulfide Na 2 SX has zero valence, ie, atom ( X-1 1) means the number of pieces. In this specification, the term “N”, which is equivalent to the number of oxidations in polysulfide ions—2 (SX 2 -one atom equivalent to one atom) and sulfide ions (S 2−), is collectively referred to as N in this specification. a 2 S mode This specification In the book, the unit liter of capacity is represented by L.
—方、 P C T国際公開 WO 9 5 / 0 0 7 0 1号には多硫化物蒸解液の電解製造 方法について記載されている。 この方法では、 アノードとして、 担体上にルテニ ゥム、 イリジウム、 白金、 パラジウムの酸化物を被覆したものを使用している。 具体的には、 多数のエキスパンドメタルを組み合わせた担体の 3次元メッシュ電 極が開示されている。 また、 ?じ丁国際公開, 0 9 7 / 4 1 2 9 5号には本出願 人らによる多硫化物蒸解液の電解製造方法について記載されている。 この方法で は、 アノードとして少なくとも炭素からなる多孔性のアノードが用いられ、 特に 直径 1〜3 0 0 mの炭素繊維の集積体が用いられている。 On the other hand, PCT International Publication WO95 / 0701 describes a method for electrolytically producing a polysulfide cooking liquor. In this method, an anode is used in which a carrier is coated with an oxide of ruthenium, iridium, platinum, or palladium. Specifically, a three-dimensional mesh electrode of a carrier in which a number of expanded metals are combined is disclosed. Also, ? Jing International Publication, No. 0977/41192, describes a process for the electrolytic production of polysulfide cooking liquors by the present applicants. In this method, a porous anode made of at least carbon is used as the anode, and in particular, an aggregate of carbon fibers having a diameter of 1 to 300 m is used.
本発明は、 硫化物イオンを含む溶液、 特にパルプ製造工程の白液または緑液か ら電解法により高濃度の多硫化ィォゥを含む蒸解液を、 チォ硫酸ィオンの副生を 極めて少なくして高選択率でかつ低電力で製造することを目的とする。 発明の開示 The present invention provides a process for producing a cooking liquor containing a high concentration of polysulfide by electrolysis from a solution containing sulfide ions, in particular, a white liquor or a green liquor in a pulp production process, by reducing the by-product of thiosulfate to a high level. It is intended to manufacture at a selectivity and low power. Disclosure of the invention
本発明は、多孔性アノードを配するアノード室、力ソードを配する力ソード室、 アノード室とカソード室を区画する隔膜を有する電解槽のアノード室に硫化物ィ オンを含有する溶液を導入し、 電解酸化により多硫化物イオンを得る多硫化物の 製造方法であって、 カソード室内の圧力がアノード室内の圧力より高いことを特 徴とする多硫化物の製造方法を提供する 3 発明を実施するための最良の形態 The present invention introduces a solution containing a sulfide ion into an anode chamber of an electrolytic cell having an anode chamber in which a porous anode is provided, a force sword chamber in which a force sword is provided, and a diaphragm separating the anode chamber and the cathode chamber. a method for producing a polysulfide to obtain polysulfide ions by electrolytic oxidation, carrying out the third invention to provide a method for producing polysulfides which the pressure in the cathode chamber and feature is higher than the pressure in the anode chamber Best form to do
本発明における多孔性ァノ一ドとしては様々な形状や材質のものが用いられる 力;、 具体的には、 例えば炭素繊維、 カーボンフュルト、 カーボン紙、 金属発泡体、 網目状金属等、 網目状カーボンがあげられる。 表面に白金等の修飾を施した金属 電極も適用できる。 Various shapes and materials can be used as the porous anode in the present invention. More specifically, for example, carbon fiber, carbon fiber, carbon paper, metal foam, reticulated metal, etc. Carbon. A metal electrode having a surface modified with platinum or the like can also be used.
本発明で用いる多孔性アノードは物理的に連続な 3次元の網目構造を有するこ とが好ましい。 3次元の網目構造にすることによりァノード表面積を大きくでき、 電極表面の全面で目的とする電解反応が起り副生物の生成を抑制することができ る。 また、 ァノ一ドを繊維の集合体ではなく物理的な連続体にすれば、 アノード として十分な電気伝導性を示し、 アノードにおける I Rドロップを小さくできる ので、 セル電圧をより低くすることができる。 The porous anode used in the present invention preferably has a physically continuous three-dimensional network structure. By forming a three-dimensional network structure, the surface area of the anode can be increased, and a desired electrolytic reaction occurs on the entire surface of the electrode, thereby suppressing generation of by-products. Also, if the anode is made into a physical continuum rather than an aggregate of fibers, the anode As a result, the cell voltage can be further reduced because it exhibits sufficient electrical conductivity and the IR drop at the anode can be reduced.
網目構造は物理的に連続的な構造であり、 溶接等で連続的に結合していても良 い。 具体的には、 少なくともその表面がニッケルまたはニッケルを 5 0重量%以 上含有するニッケル合金からなる物理的に連続的な 3次元の細目構造体が好まし レ、。 例えば、 発泡高分子材料の骨格にニッケルをメツキした後、 内部の高分子材 料を焼成除去して得られる多孔性二ッケルをあげることができる。 The network structure is a physically continuous structure, and may be continuously connected by welding or the like. Specifically, a physically continuous three-dimensional fine structure made of nickel or a nickel alloy containing at least 50% by weight of nickel is preferred. For example, porous nickel obtained by plating nickel on the skeleton of a foamed polymer material and then baking off the polymer material inside can be given.
3次元網目構造のアノードは、 その網目を構成する網の糸に相当する部分の直 径が 0 . 0 1〜 2 mmであることが好ましい。 直径が 0 . 0 1 mmに満たない場 合は、 製造が極めてむずかしく、 コストがかかるうえ、 取扱いも容易でないので 好ましくない。 直径が 2 mmを超える場合は、 アノードの表面積が大きいものが 得られず、 アノード表面における電流密度が大きくなり、 チォ硫酸イオンのよう な副生物が生成しやすくなるだけでなく、 アノードが金属の場合にはアノード溶 解を起しやすくなるので好ましくない。 その直径が 0 . 0 2〜l mmである場合 は特に好ましい。 The anode having a three-dimensional network structure preferably has a diameter of 0.01 to 2 mm at a portion corresponding to a yarn of a network constituting the network. If the diameter is less than 0.01 mm, manufacturing is extremely difficult, costly, and handling is not easy. When the diameter exceeds 2 mm, a large surface area of the anode cannot be obtained, the current density on the anode surface increases, and not only is it easy to generate by-products such as thiosulfate ions, but also the anode is made of metal. In this case, anodic dissolution is likely to occur, which is not preferable. It is particularly preferred if the diameter is between 0.02 and 1 mm.
アノードの網目の平均孔径は 0 . 0 0 1〜5 mmであることが好ましい。 網目 の平均孔径が 5 mmよりも大きいと、アノード表面積を大きくすることができず、 ァノード表面における電流密度が大きくなり、 チォ硫酸ィオンのような副生物が 生成しやすくなるだけでなく、 アノードとして金属を用いた場合にはアノード溶 解を起しやすくなるので好ましくなレ、。 網目の平均孔径が 0 . 0 0 l mmより小 さいものは、 電解槽内に固形成分が混入した場合に目詰まりを起し、 液の圧力損 失が大きくなるといつた電解操作上の問題が生じるおそれがあるので好ましくな レ、。 アノードの網目の平均孔径が 0 . 2〜2 mmである場合はさらに好ましレ、 c 本発明では、 電解操作において、 力ソード室内の圧力がアノード室内の圧力よ りも大きい条件下で行われる。 電解槽は一般的に隔膜がアノードとカソードとの 間に挟まれた構造を有している。 組立精度や隔膜保護の観点からアノードとカソ ―ドの間は比較的距離をあけて配される。 具体的には数 mm程度の距離があけら れることが多い。 その間に配される隔膜は電解の条件によってアノード側に近づ いたり、 あるいは力ソード側に近づいたりすることになる。 本発明では隔膜をァ ノ一ドに強制的に常時接するようにし、アノードと隔膜間に空間部分をなくして、 ァノード液を多孔性ァノ一ド内部に全て導入することによって、 電流効率等を向 上させようとするものである。 本発明においては、 その手段として、 力ソード室 内の圧力がアノード室内の圧力よりも大きい条件下で電解操作を行う。 こうする ことにより、 隔膜がアノードに押し付けられるので、 多孔性アノード内部に十分 にアノード液を流すことができ、 高い選択率が実現される。 The average pore size of the anode network is preferably 0.001 to 5 mm. If the average pore size of the mesh is larger than 5 mm, the anode surface area cannot be increased, the current density on the anode surface increases, and not only is it easy to generate by-products such as thiosulfate, but also as an anode If a metal is used, anodic dissolution is likely to occur. If the average pore size of the mesh is smaller than 0.001 mm, clogging occurs when solid components are mixed in the electrolytic cell, and problems in the electrolytic operation when the pressure loss of the solution increases become large. It is not preferable because it may occur. The average pore size of the anode mesh is 0. If it is 2 to 2 mm is still more preferably les, the c present invention, in the electrolytic operation, the pressure force Sword chamber is carried out in large conditions also Ri by the pressure in the anode chamber . An electrolytic cell generally has a structure in which a diaphragm is sandwiched between an anode and a cathode. From the viewpoint of assembly accuracy and protection of the diaphragm, the anode and the cathode are arranged at a relatively large distance. Specifically, a distance of about several mm is often provided. The diaphragm placed between them will approach the anode side or approach the force side depending on the electrolysis conditions. In the present invention, the diaphragm is Improve current efficiency, etc. by forcibly contacting the node at all times, eliminating the space between the anode and the diaphragm, and introducing all the anode liquid into the porous anode. Things. In the present invention, as the means, the electrolysis operation is performed under the condition that the pressure in the force source chamber is higher than the pressure in the anode chamber. By doing so, the diaphragm is pressed against the anode, so that the anolyte can sufficiently flow inside the porous anode, and a high selectivity is realized.
本発明において、 カソード室内の圧力をアノード室内の圧力より高くする手段 としては、 力ソード室に導入する溶液 (以下力ソード液という) の流量をァノー ド室に導入する溶液 (以下アノード液という) の流量に対して相対的に上げる方 法、 カソード側の出口配管径を小さくするなどしてカソ一ド液の出口抵抗を増す 方法などがあげられる。 In the present invention, as a means for increasing the pressure in the cathode chamber higher than the pressure in the anode chamber, a solution (hereinafter, referred to as anolyte) for introducing a flow rate of a solution (hereinafter, referred to as “force sword solution”) to the sword chamber into the anode chamber is used. And increasing the cathode liquid outlet resistance by reducing the diameter of the outlet pipe on the cathode side.
本発明においては、 多孔性アノードの少なくとも表面がニッケルまたはニッケ ルを 5 0重量%以上含有するニッケル合金からなることが好ましい。 アノードの 少なくとも表面部分がニッケルであるので、 多硫化物の製造において実用的に十 分な耐久性を有する。 ニッケルは安価であり、 かつその酸化物を含めた溶出電位 が多硫化ィォゥゃチォ硫酸イオンの生成電位より高いので、 本発明において適し た材料である。 In the present invention, it is preferable that at least the surface of the porous anode is made of nickel or a nickel alloy containing nickel in an amount of 50% by weight or more. Since at least the surface portion of the anode is made of nickel, the anode has practically sufficient durability in the production of polysulfide. Nickel is a suitable material in the present invention because nickel is inexpensive and its elution potential including its oxide is higher than the potential for generating polydisulfide sulfate.
また、 本発明における多孔性アノードは、 その表面積が、 アノード室とカソー ド室を隔てる隔膜の有効通電面積当り 2〜 1 0 O m 2 Zm 2であるのが好ましい アノード表面積が 2 m 2 Zm 2 よりも小さいと、 アノード表面における電流密度 が大きくなり、 チォ硫酸イオンのような副生物が生成しやすくなるだけでなく、 アノードが金属の場合はアノード溶解を起しやすくなる。 アノード表面積が 1 0 O m 2 /m 2 よりも大きいと、 多孔性アノード自体の圧損が高くなり、 さらに、 力ソ一ド室内の圧力をァノ一ド室内の圧力より高くすることが困難になるおそれ があるので好ましくない。 アノード表面積は隔膜の有効通電面積当り 5〜5 0 m 2 m 2であるのがさらに好ましい。 Further, the porous anode in the present invention, the surface area per effective current area of the diaphragm which separates the anode chamber and the cathode-de chamber 2~ 1 0 O m 2 Zm 2 2 m 2 is preferred anode surface area in the range of Zm 2 If the anode is a metal, the current density on the anode surface increases, and not only is it easy to generate by-products such as thiosulfate ions, but also the anode is liable to dissolve when the anode is a metal. If the anode surface area is larger than 10 O m 2 / m 2, the pressure loss of the porous anode itself becomes high, and it is difficult to make the pressure in the force source chamber higher than the pressure in the anode chamber. It is not preferable because it may be caused. More preferably, the anode surface area is 5 to 50 m 2 m 2 per effective conducting area of the membrane.
ァノ一ド室体積当りのァノ一ド表面積は、 5 0 0〜2 0 0 0 0 m 2 /m 3であ ることが好ましい。 アノードの表面積が 5 0 O m 3 より小さいと、 ァノー ド表面における電流密度が大きくなり、 チォ硫酸ィオンのような副生物が生成し やすくなるだけでなく、 アノードが金属の場合はアノード溶解を起しやすくなる ので好ましくない。アノードの表面積を 2 0 0 0 0 m 2 /m 3より大きくすると、 液の圧力損失が大きくなるといつた電解操作上の問題が生じるおそれがあるので 好ましくない。 アノード室体積当りのアノード表面積は、 1 0 0 0〜 2 0 0 0 0 m 2 /m 3の範囲であるのがさらに好ましい。 It is preferable that the anode surface area per anode chamber volume is 500 to 2000 m2 / m3 . If the surface area of the anode is smaller than 50 Om3, the current density at the anode surface increases, and by-products such as thiosulfate are formed. In addition to this, it is not preferable that the anode is made of a metal because the anode is likely to dissolve. If the surface area of the anode is more than 2000 m 2 / m 3, it is not preferable because a problem in electrolysis operation may occur when the pressure loss of the liquid increases. The anode surface area of the anode chamber per volume, 1 0 0 0~ 2 0 0 0 0 m and even more preferably in the range of 2 / m 3.
隔膜面での電流密度は 0 . 5〜2 0 k A/m 2で運転するのが好ましレ、。 隔膜面 での電流密度が 0 . 5 k A/m 2に満たない場合は必要以上に大きな電解設備にな るので好ましくない。 隔膜面での電流密度が 2 0 k A/m 2を超える場合は、 チォ 硫酸、 硫酸、 酸素などの副生物を増加させるだけでなく、 アノードが金属の場合 はアノード溶解を起すおそれがあるので好ましくない。 隔膜面での電流密度が 2 〜1 5 k A/m 2である場合はさらに好ましレ、 c 本発明では、 隔膜の面積に対して、 表面積の大きなアノードを用いているためァノード表面での電流密度が小さい範 囲で運転することができる。 Current density at the diaphragm surface is 0. 5~2 0 k A / m Les Shi preferred is to operate at 2,. If the current density at the diaphragm surface is less than 0.5 kA / m 2 , the electrolysis equipment will be unnecessarily large, which is not preferable. If the current density at the diaphragm surface exceeds 2 0 k A / m 2 is Chio sulfate, not only increases sulfate, by-products such as oxygen, since if the anode is a metal which may cause anodic dissolution Not preferred. If the current density at the diaphragm surface is 2 ~1 5 k A / m 2 is still more preferably les, the c present invention, the area of the diaphragm, in Anodo surface because of the use of large anodes surface area It can be operated in a range where the current density is small.
アノード各部分の表面での電流密度が均一であると仮定して、 アノードの表面 積からアノード表面での電流密度を求めた場合、その値は 5〜 3 0 0 0 A/m 2で あることが好ましい。 より好ましい範囲は 1 0〜1 5 0 0 A/m 2である。 ァノ一 ド表面での電流密度が 5 A/m 2 に満たない場合は不必要に大きな電解設備が必 要となるので好ましくなレ、。アノード表面での電流密度が 3 0 0 0 A/m 2を超え る場合は、 チォ硫酸、 硫酸、 酸素などの副生物を増加させるだけでなく、 ァノー ドが金属の場合はアノード溶解を起すおそれがあるので好ましくない。 Current density at the surface of the anode each portion is assumed to be uniform that, if the anode of the surface area was determined current density at the anode surface, the value is 5~ 3 0 0 0 A / m 2 Is preferred. A more preferred range is from 10 to 150 A / m 2. If the current density on the anode surface is less than 5 A / m 2, unnecessarily large electrolytic equipment will be required, which is not desirable. When the current density at the anode surface exceeds 300 A / m2, not only the by-products such as thiosulfuric acid, sulfuric acid, and oxygen are increased, but also when the anode is a metal, anodic dissolution may occur. Is not preferred.
アノード液の平均空塔速度としては、 1〜 3 0 c mZ秒が好適である。 3 0 c 秒より大きい場合は、 不必要に大きな電解設備が必要となるので好ましくな い。 アノード液の平均空塔速度が小さすぎる場合は、 チォ硫酸、 硫酸、 酸素など の副生物を増加させるだけでなく、 アノードが金属の場合はアノード溶解を起す おそれがあるので好ましくない。アノード液の平均空塔速度が 1〜 1 5 c 秒、 特には 2〜1 0 c mZ秒の場合はさらに好ましい。 力ソ一ド液の流速は限定され ないが、 発生ガスの浮上力の大きさ、 電解槽の許容圧力やカソード側で生成する アルカリ濃度などによって決められる。 The average superficial velocity of the anolyte is preferably 1 to 30 cmZ seconds. If the time is longer than 30 c seconds, an unnecessarily large electrolytic facility is required, which is not preferable. If the average superficial velocity of the anolyte is too low, not only is by-products such as thiosulfuric acid, sulfuric acid, and oxygen increased, but if the anode is a metal, the anode may be dissolved, which is not preferable. It is more preferable that the average superficial velocity of the anolyte is 1 to 15 cs, particularly 2 to 10 cMz. Although the flow rate of the force solution is not limited, it is determined by the magnitude of the buoyancy of the generated gas, the allowable pressure of the electrolytic cell, the concentration of alkali generated on the cathode side, and the like.
ァノ一ドで電解反応が効率よく起るためにはァノ一ド内を被処理液体が流通す る必要があるので、 アノード自体が十分な空隙を有することが好ましく、 多孔性 ァノードの空隙率は 3 0〜 9 9 %であるのが好ましい。 空隙率が 3 0 %に満たな い場合は、圧力損失が大きくなるおそれがあるので好ましくない。空隙率が 9 9 % を超える場合は、 アノード表面積を大きくすることが困難になるので好ましくな レ、。 空隙率が 5 0〜9 8 %である場合は特に好ましい。 In order for the electrolytic reaction to occur efficiently in the anode, the liquid to be treated must flow through the anode. Therefore, the anode itself preferably has sufficient voids, and the porosity of the porous anode is preferably 30 to 99%. If the porosity is less than 30%, the pressure loss may increase, which is not preferable. If the porosity is more than 99%, it is difficult to increase the anode surface area. It is particularly preferable that the porosity is 50 to 98%.
アノードには、 アノード集電体を通じて電流を供給する。 集電体の材質として は、 耐アルカリ性に優れた材質が好ましい。 例えば、 ニッケル、 チタン、 炭素、 金、 白金、 ステンレス銅などを用いることができる。 集電体はアノードの背面や 周辺等に取り付けられる。 集電体がアノードの背面に取り付けられる場合、 その 表面は平面状でよい。 単に、 アノードとの機械的な接触により電流を供給するも のでもよいが、 溶接等により物理的に接着させるのが好ましい。 A current is supplied to the anode through the anode current collector. As a material of the current collector, a material having excellent alkali resistance is preferable. For example, nickel, titanium, carbon, gold, platinum, stainless steel, and the like can be used. The current collector is attached to the back surface or the periphery of the anode. If the current collector is mounted on the back of the anode, its surface may be planar. The electric current may be supplied simply by mechanical contact with the anode, but it is preferable that the electric current is physically bonded by welding or the like.
力ソード材料としては、 耐アルカリ性の材料が好ましく、 ニッケル、 ラネ一二 ッケル、 硫化ニッケル、 鋼、 ステンレス鋼などを用いることができる。 力ソード は、 平板またはメッシュ状の形状のものを、 一つまたは複数を多層構成にして用 レ、る。 線状の電極を複合した 3次元電極を用いることもできる。 As the force sword material, an alkali-resistant material is preferable, and nickel, Raney nickel, nickel sulfide, steel, stainless steel and the like can be used. The force sword is used in the form of a flat plate or mesh, one or more of which are in a multilayer structure. A three-dimensional electrode combining linear electrodes can also be used.
電解槽としては、 1つのアノード室と 1つの力ソード室とからなる 2室型の電 解槽が用レ、られる。 3つまたはそれ以上の部屋を組み合わせた電解槽も用いられ る。 多数の電解槽は単極構造または複極構造に配置することができる。 As the electrolyzer, a two-chamber electrolyzer comprising one anode chamber and one power sword chamber is used. Electrolyzers combining three or more rooms are also used. Multiple cells can be arranged in a monopolar or bipolar configuration.
隔膜すなわちアノード室と力ソード室とを区画し隔てる膜としては、 カチオン 交換膜を用いるのが好ましい。 カチオン交換膜は、 アノード室から力ソード室へ はカチオンを導き、 硫化物イオンおよび多硫化物イオンの移動を妨げる。 カチォ ン交換膜として、 炭化水素系またはフッ素樹脂系の高分子に、 スルホン酸基、 力 ルボン酸基などのカチオン交換基が導入された高分子膜が好ましい。 また、 耐ァ ルカリ性などの面で問題がなければ、 バイポーラ膜、 ァニオン交換膜などを使用 することもできる。 It is preferable to use a cation exchange membrane as a diaphragm, that is, a membrane that separates and separates the anode chamber and the power source chamber. The cation exchange membrane directs cations from the anode compartment to the force sword compartment, preventing the transfer of sulfide and polysulfide ions. As the cation exchange membrane, a polymer membrane in which a cation exchange group such as a sulfonic acid group or a carboxylic acid group is introduced into a hydrocarbon-based or fluororesin-based polymer is preferable. If there is no problem in terms of alkali resistance, a bipolar membrane or an anion exchange membrane can be used.
アノード室の温度は 7 0〜 1 1 0 °Cであるのが好ましい。 アノード室の温度が 7 0 °Cより低い場合は、 セル電圧が高くなるだけでなく、 硫黄の析出や副生物が 生成しやすく、 アノードが金属の場合はアノード溶解のおそれがあるので好まし くなレ、。 温度の上限は、 実際上、 電解槽または隔膜の材質で制限される。 アノード電位は、 硫化物イオンの酸化生成物として S 22-、 S 32-、 S 42-、 S 52-などの多硫化物イオン(S X2- ) が生成し、 チォ硫酸イオンが副生しないよ うに維持されることが好ましい。 アノード電位は、 一0. 75〜十 0. 25 Vの 範囲になるよう運転するのが好ましい。 アノード電位が一 0. 75Vより低い場 合は、 多硫化物イオンの生成が実質的に起らないので好ましくない。 アノード電 位が +0. 25Vより高い場合は、 チォ硫酸イオンなどの副生物が生成するだけ でなく、 アノードが金属の場合にはアノード溶解を起すおそれがあるので好まし くなレ、。 なお、本明細書において電極電位は 25°C飽和 KC 1溶液における Hg/ H g 2 C 1 2の参照電極に対して測定された電位を表す。 The temperature of the anode compartment is preferably between 70 and 110 ° C. If the temperature of the anode chamber is lower than 70 ° C, not only is the cell voltage increased, but also sulfur deposition and by-products are easily generated.If the anode is a metal, the anode may be dissolved, which is preferable. Nare, The upper temperature limit is practically limited by the material of the cell or diaphragm. The anode potential, S 2 2-a oxidation product of sulfide ions, S 3 2-, S 4 2 -, S 5 2 - polysulfide ions such as (SX 2 -) is generated, the Chio sulfate ions It is preferable to maintain it so as not to produce by-products. The operation is preferably performed so that the anode potential is in the range of 0.75 to 0.25 V. If the anode potential is lower than 0.75 V, the formation of polysulfide ions does not substantially occur, which is not preferable. If the anode potential is higher than +0.25 V, not only is by-products such as thiosulfate ions formed, but also if the anode is a metal, it may cause anode dissolution, which is not preferable. In this specification, the electrode potential represents a potential measured with respect to a Hg / Hg 2 C 12 reference electrode in a 25 ° C. saturated KC 1 solution.
アノードが 3次元電極である場合には、 アノード電位を正確に測定することは 容易でない。 したがって、工業的には電位を規制して製造条件を制御するよりは、 セル電圧や隔膜面における電流密度を規制して製造条件を制御するのが好ましい。 なお、 この電解方法は定電流電解が好適であるが、 電流密度を変化させることも 可能である。 If the anode is a three-dimensional electrode, it is not easy to measure the anode potential accurately. Therefore, industrially, it is preferable to control the manufacturing conditions by controlling the cell voltage and the current density on the diaphragm surface, rather than controlling the manufacturing conditions by controlling the potential. The electrolysis method is preferably a constant current electrolysis, but the current density can be changed.
アノード室に供給される硫化物イオンを含有する溶液は、 アノード室で電解酸 化された後、 少なくとも一部を同じアノード室に循環することができる。 また、 そのような循環を行わずに次工程へ供給する処理、 いわゆるワンパス処理を採用 することもできる。 硫化物イオンを含有する溶液が、 バルブ'製造工程における白 液または緑液である場合には、 アノード室から流出する電解酸化された白液また は緑液を、 同じァノード室に循環することなく次工程へ供給するのが好ましい。 アノード液における、 硫化物イオンのカウンタ一カチオンとしてはアルカリ金 属イオンが好ましい。 アルカリ金属としてはナトリゥムまたは力リゥムが好まし レ、。 The solution containing sulfide ions supplied to the anode compartment can be at least partially circulated to the same anode compartment after being electrolytically oxidized in the anode compartment. In addition, a process for supplying to the next step without performing such a circulation, that is, a so-called one-pass process can also be adopted. If the solution containing sulfide ions is white liquor or green liquor in the manufacturing process of the valve, the electrolytically oxidized white liquor or green liquor flowing out of the anode compartment is not circulated to the same anode compartment. It is preferable to supply to the next step. As the counter cation of sulfide ion in the anolyte, an alkali metal ion is preferable. As an alkali metal, sodium or power beam is preferred.
本発明の方法は、 パルプ'製造工程における白液または緑液を処理して多硫化物 蒸解液を得る方法に特に適している。 本明細書で、 白液または緑液というとき、 それぞれ白液または緑液について、 濃縮、 希釈または固形分の分離処理などをほ どこした液体も含むものとする。 パルプ製造工程中に、 本発明による多硫化物製 造工程を組み入れる場合、 白液または緑液の少なくとも一部を抜き出して本発明 の多硫化物製造工程で処理したうえで、 蒸解工程に供給する。 白液の組成は、 例えば、 現在行われているクラフトパルプ蒸解に用いられてい る白液の場合、 通常、 アルカリ金属イオンとして 2〜6mo 1ZLを含有し、 そ のうちの 90%以上はナトリゥムイオンであり、 残りはほぼ力リゥムイオンであ る。 またァニオンは、 水酸化物イオン、 硫化物イオン、 炭酸イオンを主成分とし、 他に硫酸イオン、 チォ硫酸イオン、 塩素イオン、 亜硫酸イオンを含む。 さらに力 ルシゥム、 ケィ素、 アルミニウム、 リン、 マグネシウム、 銅、 マンガン、 鉄のよ うな微量成分を含む。 一方、 緑液の組成は、 白液の主成分が硫化ナトリウムと水 酸化ナトリゥムであるのに対して、 硫化ナトリゥムと炭酸ナトリゥムが主成分で ある。 緑液中のその他のァニオンや微量成分については白液と同様である。 この ような白液または緑液を本発明によるアノード室に供給して電解酸化を行った場 合、 硫化物イオンが酸化されて多硫化物イオンが生成する。 それに伴いアルカリ 金属イオンが隔膜を通して力ソ一ド室に移動する。 The method of the present invention is particularly suitable for a method of treating a white liquor or a green liquor in a pulp 'production process to obtain a polysulfide cooking liquor. In this specification, the term “white liquor” or “green liquor” includes liquids that have been subjected to concentration, dilution, or separation of solids, respectively, for the white liquor or green liquor. When incorporating the polysulfide production process according to the present invention into the pulp production process, at least a part of the white liquor or green liquor is extracted, treated in the polysulfide production process of the present invention, and then supplied to the digestion process . The composition of white liquor is, for example, that of white liquor used in current kraft pulp digestion, usually contains 2 to 6 mol 1 ZL as alkali metal ions, of which 90% or more is sodium ion. Yes, the rest is almost force-ion. Anions are mainly composed of hydroxide ion, sulfide ion and carbonate ion, and also include sulfate ion, thiosulfate ion, chloride ion and sulfite ion. It also contains trace components such as potassium, silicon, aluminum, phosphorus, magnesium, copper, manganese, and iron. On the other hand, the composition of the green liquor is that sodium sulfide and sodium hydroxide are the main components of the white liquor, whereas sodium sulfide and sodium carbonate are the main components. Other anions and trace components in the green liquor are the same as in the white liquor. When such white liquor or green liquor is supplied to the anode compartment according to the present invention to perform electrolytic oxidation, sulfide ions are oxidized to generate polysulfide ions. As a result, alkali metal ions move to the force source chamber through the diaphragm.
バルブ蒸解工程で用いる場合、 白液または緑液中の硫化物イオン濃度にもよる 力;、 電解して得られる溶液 (多硫化物蒸解液) 中の PS— S濃度は 5〜1 5 g/ Lであるのが好ましい。 5 gZLより少ない場合は、 蒸解時のパルプ収率増加の 効果が十分得られないおそれがある。 P S— Sの濃度が 1 5 g/Lより大きい場 合は、 Na 2 S態ィォゥが少なくなるので、 パルプ収率が増加しないうえ、 電解 時にチォ硫酸イオンが副生しやすくなる。 また存在する多硫化物イオン(S X2-) の Xの平均値が 4を超えるようになると、 同様に電解時にチォ硫酸イオンが副生 するようになり、 アノードが金属の場合はァノ一ド溶解も起りやすくなるので、 蒸解液中の多硫化物イオンの Xの平均値は 4以下、 特に 3. 5以下になるように 電解操作を行うことが好ましい。 硫化物イオンの PS— Sへの転化率 (反応率) は、 1 5%以上 75%以下であるのが好ましく、 72%以下がより好ましレ、。 力ソード室の反応は、 種々選択することができるが、 水から水素ガスが生成す る反応を利用するのが好適である。 その結果生成する水酸化物イオンとアノード 室から移動してきたアルカリ金属イオンから、 水酸化アルカリが生成する。 カソ —ド室に導入される溶液は、 実質的に水とアルカリ金属水酸化物とからなる溶液 が好ましく、 特に水とナトリゥムまたは力リゥムの水酸化物からなる溶液が好ま しい。 アルカリ金属水酸化物の濃度は限定されないが、 例えば l〜 1 5mo l Z L、 好ましくは 2〜5mo 1ZLである。 場合にもよるが、 アノード室を流通す る白液のイオン強度よりも低いイオン強度の溶液をカソード液として用いれば、 隔膜に不溶分が沈着することを防ぐことができる。 When used in the valve digestion process, the strength depends on the sulfide ion concentration in the white liquor or green liquor. The PS-S concentration in the solution obtained by electrolysis (polysulfide digestion solution) is 5 to 15 g / L is preferred. If it is less than 5 gZL, the effect of increasing the pulp yield during cooking may not be sufficiently obtained. When the concentration of PS—S is higher than 15 g / L, the amount of Na 2 S decreases, so that the pulp yield does not increase and thiosulfate ions are easily produced during electrolysis. When the average value of X of the existing polysulfide ions (SX 2- ) exceeds 4, thiosulfate ions are similarly produced as a by-product during electrolysis. It is preferable to perform the electrolysis operation so that the average value of X of the polysulfide ions in the cooking liquor is 4 or less, particularly 3.5 or less, because dissolution is likely to occur. The conversion (reaction rate) of sulfide ions to PS—S is preferably 15% or more and 75% or less, more preferably 72% or less. Although various reactions can be selected for the reaction in the power source chamber, it is preferable to use a reaction in which hydrogen gas is generated from water. Alkali hydroxide is generated from the resulting hydroxide ions and alkali metal ions that have migrated from the anode compartment. The solution introduced into the cathode chamber is preferably a solution substantially consisting of water and an alkali metal hydroxide, particularly preferably a solution consisting of water and a hydroxide of sodium or magnesium. Although the concentration of the alkali metal hydroxide is not limited, for example, l to 15 mol Z L, preferably 2-5mo 1ZL. Depending on the case, if a solution having an ionic strength lower than the ionic strength of the white liquor flowing through the anode chamber is used as the catholyte, it is possible to prevent insoluble components from depositing on the diaphragm.
以下、 実施例に基づき本発明をさらに詳しく説明するが、 本発明がこれらの実 施例に限定されないことはもちろんである。 Hereinafter, the present invention will be described in more detail with reference to Examples, but it goes without saying that the present invention is not limited to these Examples.
[例 1 ] [Example 1 ]
以下のように 2室型の電解槽を組み立てた。 ニッケルの集電板に、 アノードで あるニッケル発泡体 (住友電工社製、 商品名セルメット、 高さ 1 0 OmmX幅 2 OmmX厚み 4mm) を電気溶接した。 力ソードとしてメッシュ状ラネーニッケ ルを隔膜としてフッ素樹脂系カチオン交換膜 (旭硝子社製、 商品名フレミオン) を用意した。 アノードに 5 mm厚のアノード室枠をはめ、 隔膜、 力ソード、 4 m m厚のカソード室枠、 そしてカソード室板の順に重ねて押さえつけて固定したつ アノード室の形状は、 高さ 1 00mm、 幅 2 Omm, 厚さ 5 mmであり、 カソー ド室の形状は高さ 10 Omm、 幅 20 mm、 厚さ 5 mmで、 隔膜の有効面積は 2 O cm2である。 電解操作中は、 アノード液と力ソード液をともに各室の高さ方 向に下から上に向かって流し、 力ソード室側の圧力がアノード室よりも高くなる ようにした。 A two-chamber electrolytic cell was assembled as follows. A nickel foam (available from Sumitomo Electric Industries, trade name Celmet, height 10 OmmX width 2 OmmX thickness 4 mm) was electro-welded to the nickel current collector plate. A fluororesin-based cation exchange membrane (Flemion, manufactured by Asahi Glass Co., Ltd.) was prepared as a force sword using mesh Raney nickel as a diaphragm. The anode chamber is fitted with a 5 mm thick anode chamber frame, and a diaphragm, a force sword, a 4 mm thick cathode chamber frame, and a cathode chamber plate are stacked on top of each other and pressed down and fixed.The anode chamber has a height of 100 mm and a width of 100 mm. 2 Omm, and a thickness of 5 mm, the shape of the cathode-de chamber height 10 Omm, a width 20 mm, thickness 5 mm, the effective area of the diaphragm is 2 O cm 2. During the electrolysis operation, both the anolyte and the power source fluid flowed from the bottom to the top in the height direction of each chamber so that the pressure in the power source chamber was higher than that in the anode chamber.
このときのァノードの物性および電解条件等は次のとおりである。 At this time, the physical properties and electrolysis conditions of the anode are as follows.
アノード室厚み: 4 mm アノード厚み: 4mm Anode chamber thickness: 4 mm Anode thickness: 4 mm
アノード室体積に対するアノード見掛け体積率: 100% Apparent anode volume ratio to anode chamber volume: 100%
ァノード室の空隙率: 95% 了ノード室内の液平均空塔速度: 4 c mZ秒 ァノード室体積当りのァノード表面積: 7000 m 2 /m 3 Porosity in the anode chamber: 95% Average liquid superficial velocity in the node chamber: 4 cmZ seconds Node surface area per anode chamber volume: 7000 m 2 / m 3
網目の平均孔径: 0. 5 1mm 隔膜面積に対する表面積: 28 m 2 /m 2 電解温度: 85°C 隔膜での電流密度: 6 k A/m 2 Average pore size of the mesh: 0.5 1 mm Surface area per diaphragm area: 28 m 2 / m 2 Electrolysis temperature: 85 ° C Current density at the diaphragm: 6 kA / m 2
アノード液として、 モデル白液 (N a 2 S :ィォゥ原子換算で 1 6 g/L、 N a OH: 90 gZL、 N a 2 CO 3 : 34 g/L) を 1 L調製し、 ァノ一ド室の 下側から導入して上側から抜き出しながら、 1 92mLZ分の流速 (アノード室 内平均空塔速度: 4 c 秒) で循環させた。 力ソード液としては 3 N: N a〇 H水溶液 2 Lを用い、 力ソード室の下側から導入して上側から抜き出しながら、 8 0mL/分の流速 (空塔速度: 1. 3 cmZ秒) で循環させた。 アノード側お よびカソ一ド側ともに熱交換器を設け、 アノード液およびカソード液を昇温して セルに導入するようにした。 As anolyte, model white liquor (N a 2 S: Iou terms of atom in 1 6 g / L, N a OH: 90 gZL, N a 2 CO 3: 34 g / L) was 1 L preparation, § Roh one It was circulated at a flow rate of 192 mLZ (average superficial velocity in the anode chamber: 4 cs) while introducing from the lower side of the anode chamber and extracting from the upper side. Using 2 L of 3 N: Na〇H aqueous solution as the power source liquid, while introducing from the lower side of the power source chamber and extracting from the upper side, Circulation was performed at a flow rate of 80 mL / min (superficial velocity: 1.3 cmZ seconds). Heat exchangers were provided on both the anode and cathode sides, and the anolyte and catholyte were heated and introduced into the cell.
電流 1 2 A (隔膜での電流密度 6 k A/m 2) で定電流電解を行って多硫化物蒸 解液を合成し、 所定の時間にセル電圧の測定を行うとともに、 循環液のサンプリ. ングを行い、 その溶液中の P S— S、 硫化物イオン、 チォ硫酸イオンについて分 析定量した。 なお、 分析は特開平 7— 9 2 1 4 8号公報に記載された方法に基づ いて行った。 A constant current electrolysis is performed at a current of 12 A (current density at the diaphragm: 6 kA / m 2 ) to synthesize a polysulfide digest, measure the cell voltage at a predetermined time, and sample the circulating fluid. Then, PS-S, sulfide ion and thiosulfate ion in the solution were analyzed and quantified. The analysis was performed based on the method described in Japanese Patent Application Laid-Open No. 7-92148.
各種硫黄化合物の濃度の定量値、 およびセル電圧の測定値の経時的経過につい ては以下のとおりであった。 電解開始から 1時間 3 0分後の多硫化物蒸解液の組 成は、 P S— Sが 1 0. 6 gZL、 N a 2 Sがィォゥ原子換算で 5. l gZし、 増加したチォ硫酸イオンがィォゥ原子換算で 0. 2 5 gZLであり、 多硫化物ィ オン(S x 2-) の Xの平均値は 3. 0であった。 この間の P S— Sの電流効率は 9 5%、 選択率は 9 7 %を維持していた。 The time courses of the quantitative values of the concentrations of various sulfur compounds and the measured values of the cell voltage were as follows. Set configuration of polysulfide cooking liquor of 1 hour 3 0 minutes after the start of electrolysis is, PS- S is 1 0. 6 GZL, the N a 2 S and 5. l gZ in Iou atoms terms, increased Chio sulfate ions Was 0.25 gZL in terms of zeta atom, and the average value of X of the polysulfide ion (S x 2- ) was 3.0. During this period, the PS-S current efficiency was 95% and the selectivity was 97%.
電解開始から 1時間程度までのセル電圧は約 1. 1 Vで一定であつたが、 その 後徐々に上昇した。 チォ硫酸イオン濃度が上昇し始める 1時間 4 0分あたりでは 1. 3 Vであり、 さらに 2 0分経つと電圧は 2 V程度まで上昇し、 ニッケルの溶 出反応が進行するようになった。 The cell voltage was constant at about 1.1 V for about one hour from the start of electrolysis, but then gradually increased. The thiosulfate ion concentration was 1.3 V at 1 hour and 40 minutes after the concentration began to increase, and after another 20 minutes, the voltage increased to about 2 V, and the nickel leaching reaction began to proceed.
「電流効率」 および 「選択率」 は、 生成した P S— S濃度が A (gZL)、 生成 したチォ硫酸イオン濃度がィォゥ原子に換算して B (gZL) であるとき、 次の ように定義する。 電解操作中、 ニッケル溶出反応が起るまでは、 P S— Sとチォ 硫酸イオンのみが生成するので、 下記のように定義して差し支えない。 "Current efficiency" and "selectivity" are defined as follows when the generated PS-S concentration is A (gZL) and the generated thiosulfate ion concentration is B (gZL) in terms of zeolite atoms. . Until the nickel elution reaction takes place during the electrolysis operation, only PS-S and thiosulfate ions are generated, so they may be defined as follows.
電流効率 = (A/ (A+ 2 B)) X 1 00 % Current efficiency = (A / (A + 2 B)) X 100%
選択率- (A/ (A+B)) X I 00% Selectivity-(A / (A + B)) X I 00%
[例 2 (比較例)] [Example 2 (Comparative example)]
例 1と同じ電解槽を用いたが、 例 1とは逆にアノード室内の圧力が力ソ一ド室 内の圧力より高い条件で定電流電解を行った。 これによつてアノードと隔膜間に 1 mmの空隙が維持されるため、 アノード室の厚さは 5 mmに増加し、 力ソード 室の厚さは 4mmに減少した。 ァノ一ド室内およびカソード室内の液の平均空塔 速度を例 1と同じ値に設定すべく、 アノード液の流量を 24 OmLZ分、 カソー ド液の流量を 64 m LZ分に変更した。 各種硫黄化合物の濃度の定量値、 および セル電圧の測定値の経時的経過については以下のとおりであった。 電解開始から 1時間 30分後の多硫化物蒸解液の組成は、 P S— Sが 10. O g/L、 N a 2 Sがィォゥ原子換算で 5. 4 gZL、 増加したチォ硫酸イオンがィォゥ原子換算 で 0. 64 g/Lであり、 多硫化物イオン(S x2- ) の Xの平均値は 2. 9であつ た。 この間の P S— Sの電流効率は 89 %、 選択率は 94 %を維持していた。 電解開始から 1時間程度までのセル電圧は約 1. 3 Vで一定であった。 チォ硫 酸イオン濃度が上昇し始める 1時間 40分あたりでは 1. 4Vであり、 さらに 1 時間経つと電圧は 2 V程度まで上昇し、 二ッケルの溶出反応が進行するようにな つた。 例 1と比べると、 圧力損失が低く、 ニッケルの溶出する時間が遅いことが 見受けられたが、 P S— Sの電流効率が悪かった。 産業上の利用可能性 The same electrolytic cell as in Example 1 was used, but in contrast to Example 1, constant-current electrolysis was performed under conditions where the pressure in the anode chamber was higher than the pressure in the force-side chamber. This maintained a 1 mm gap between the anode and the diaphragm, increasing the thickness of the anode compartment to 5 mm and reducing the thickness of the force sword compartment to 4 mm. Average empty space of liquid in cathode chamber and cathode chamber In order to set the speed to the same value as in Example 1, the flow rate of the anolyte was changed to 24 OmLZ and the flow rate of the catholyte was changed to 64 mLZ. The time courses of the quantitative values of the concentrations of various sulfur compounds and the measured values of the cell voltage were as follows. One and a half hours after the start of electrolysis, the composition of the polysulfide cooking liquor was as follows: PS-S was 10. O g / L, Na 2 S was 5.4 gZL in terms of zeo atoms, and the increased thiosulfate ion was zeolite. It was 0.64 g / L in terms of atoms, and the average value of X of the polysulfide ion (S x 2-) was 2.9. During this period, the current efficiency of PS-S was 89% and the selectivity was 94%. The cell voltage from the start of electrolysis to about one hour was constant at about 1.3 V. The thiosulfate ion concentration began to rise, and the voltage was 1.4 V per hour and forty minutes. After one hour, the voltage rose to about 2 V, and the nickel elution reaction began to progress. Compared with Example 1, the pressure loss was lower and the elution time of nickel was found to be slower, but the current efficiency of PS-S was poor. Industrial applicability
本発明によれば、 チォ硫酸イオンの副生が極めて少なく、 高濃度の多硫化ィォ ゥを含み、残存 N a 2 S態ィォゥの多い蒸解液を高い選択率を維持しながら低電 力で製造することができる。 特にハルブ製造工程の白液または緑液から、 このよ うにして得られた多硫化物蒸解液を蒸解に用いることによりノ、ルブ収率を効果的 に増加させることができる。 ADVANTAGE OF THE INVENTION According to this invention, the by-product of a thiosulfate ion is extremely small, a high concentration polysulfide is contained, and the cooking liquor which has a lot of residual Na2S state can be maintained at a low power while maintaining a high selectivity. Can be manufactured. In particular, the use of the polysulfide cooking liquor thus obtained from the white liquor or green liquor in the halve production process for the cooking can effectively increase the yield of rubbish and rub.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU26948/00A AU2694800A (en) | 1999-02-26 | 2000-02-28 | Method for producing polysulfide by electrolytic oxidation |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11051016A JP2000247611A (en) | 1999-02-26 | 1999-02-26 | Method for producing polysulfide by electrolytic oxidation |
| JP11/51016 | 1999-02-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2000050339A1 true WO2000050339A1 (en) | 2000-08-31 |
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ID=12875002
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2000/001146 Ceased WO2000050339A1 (en) | 1999-02-26 | 2000-02-28 | Method for producing polysulfide by electrolytic oxidation |
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| Country | Link |
|---|---|
| JP (1) | JP2000247611A (en) |
| AU (1) | AU2694800A (en) |
| WO (1) | WO2000050339A1 (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| JP2001073180A (en) * | 1999-09-06 | 2001-03-21 | Kawasaki Kasei Chem Ltd | Polysulfide production method |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5624545A (en) * | 1993-06-28 | 1997-04-29 | Eka Nobel Inc. | Production of polysulphide by electrolysis of white liquor containing sulphide |
| US5653861A (en) * | 1995-04-06 | 1997-08-05 | Eka Nobel Ab | Electrochemical process |
| WO1997041295A1 (en) * | 1996-04-26 | 1997-11-06 | Asahi Glass Company Ltd. | Method for producing polysulfides by electrolytic oxidation |
-
1999
- 1999-02-26 JP JP11051016A patent/JP2000247611A/en active Pending
-
2000
- 2000-02-28 AU AU26948/00A patent/AU2694800A/en not_active Abandoned
- 2000-02-28 WO PCT/JP2000/001146 patent/WO2000050339A1/en not_active Ceased
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5624545A (en) * | 1993-06-28 | 1997-04-29 | Eka Nobel Inc. | Production of polysulphide by electrolysis of white liquor containing sulphide |
| US5653861A (en) * | 1995-04-06 | 1997-08-05 | Eka Nobel Ab | Electrochemical process |
| WO1997041295A1 (en) * | 1996-04-26 | 1997-11-06 | Asahi Glass Company Ltd. | Method for producing polysulfides by electrolytic oxidation |
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|---|---|
| JP2000247611A (en) | 2000-09-12 |
| AU2694800A (en) | 2000-09-14 |
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