WO1999033709A1 - Canned goods of low positive pressure having inner pressure checking adaptability, and can body of the same - Google Patents
Canned goods of low positive pressure having inner pressure checking adaptability, and can body of the same Download PDFInfo
- Publication number
- WO1999033709A1 WO1999033709A1 PCT/JP1998/005905 JP9805905W WO9933709A1 WO 1999033709 A1 WO1999033709 A1 WO 1999033709A1 JP 9805905 W JP9805905 W JP 9805905W WO 9933709 A1 WO9933709 A1 WO 9933709A1
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- WIPO (PCT)
- Prior art keywords
- pressure
- internal pressure
- suitability
- low
- cans
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
- B65D1/12—Cans, casks, barrels, or drums
- B65D1/14—Cans, casks, barrels, or drums characterised by shape
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D1/00—Rigid or semi-rigid containers having bodies formed in one piece, e.g. by casting metallic material, by moulding plastics, by blowing vitreous material, by throwing ceramic material, by moulding pulped fibrous material or by deep-drawing operations performed on sheet material
- B65D1/12—Cans, casks, barrels, or drums
- B65D1/14—Cans, casks, barrels, or drums characterised by shape
- B65D1/16—Cans, casks, barrels, or drums characterised by shape of curved cross-section, e.g. cylindrical
- B65D1/165—Cylindrical cans
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D79/00—Kinds or details of packages, not otherwise provided for
- B65D79/005—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting
- B65D79/008—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting the deformable part being located in a rigid or semi-rigid container, e.g. in bottles or jars
- B65D79/0081—Packages having deformable parts for indicating or neutralizing internal pressure-variations by other means than venting the deformable part being located in a rigid or semi-rigid container, e.g. in bottles or jars in the bottom part thereof
Definitions
- the present invention relates to a low positive pressure can having an internal pressure inspection suitability and a can body thereof, particularly a low positive pressure can having an internal pressure inspection suitability capable of performing an internal pressure inspection with the same accuracy as a punching inspection conventionally applied to an internal pressure inspection of a negative pressure can. It relates to a pressure can and its can. Background art
- canned low-acid beverages such as milk-filled beverages, which are extremely susceptible to spoilage and decay, have been required to have a sealability after filling and a spoilage inspection of the contents.
- the can lid or bottom is generally hit with an electromagnetic pulse to generate vibration, and the internal pressure is determined by the correlation between the generated sound (frequency) and the internal pressure of the can.
- An inspection method called a percussion test is used to detect the tightness due to excessive or insufficient internal pressure, and to detect the presence or absence of expansion due to putrefactive bacteria.
- Negative pressure cans have a degree of vacuum in the range of approximately 20 to 60 cmHg, have small pressure variations, and have a large change in natural frequency with respect to fluctuations in internal pressure. There is an advantage that leakage and deterioration of the contents can be accurately detected by percussion inspection.
- negative pressure canning requires a highly rigid body that can withstand negative pressure, and has the problem of increased can cost because the side walls are thicker than positive pressure cans.
- Positive pressure cans Positive-pressure canned foods usually have an internal pressure of 1. In the range of 0 ⁇ 0.3 kgi / cm 2 (gauge pressure, the same applies hereinafter), and at retort, it reaches 6. Okgf / cm 2 or more, so the bottom of the can is inside the can to withstand the internal pressure. It is formed in a dome shape that bulges. Positive pressure cans have a positive pressure applied inside the can compared to negative pressure cans, so they are less susceptible to dents even when exposed to external pressure. This has the advantage that the cost can be reduced.
- positive pressure cans can be used to reduce the thickness of can materials.However, conventional positive pressure cans lack the suitability for internal pressure inspection and have insufficient quality assurance due to the following reasons. Until now, the contents of low-acid beverages, such as beverages with milk, are relatively thick, with the bottom of the can having a thickness of 0.24 to 0.26 mm and the can body having a thickness of about 0.2 mm. Applied to steel negative pressure cans, positive pressure cans were applied only to relatively perishable and perishable contents.
- the positive pressure canned by conventional gas replacement method since the can internal pressure is high, generally 1. 0 ⁇ 0. 3 kgf / cm 2, even with very small pressure variations due to small leaks and corruption However, it is difficult to detect the internal pressure due to the low internal pressure fluctuation rate of the whole. . Also, The same applies to the case where the internal pressure of the can is detected based on the displacement of the lid, the bottom or the body, or the case where the internal pressure of the can is detected by pushing the body or the like at a predetermined pressure and measuring the reaction force. When the can pressure is high, the rigidity of the can increases, and the amount of change in the displacement or the reaction force is small, so that the internal pressure inspection becomes difficult.
- the present invention solves the problems of positive pressure cans that lack the suitability for internal pressure inspection as described above, and allows the use of thin-walled cans for canning low-acid beverages such as milk-filled beverages. Specifically, it has excellent suitability for low pressure inspection such as percussion, etc., has a high ability to detect leakage and deterioration, withstands an increase in internal pressure during retort processing, and It is an object of the present invention to provide a low positive pressure can having an internal pressure inspection suitability and a can body thereof, which can reduce the thickness of the can and reduce the cost of the can.
- the positive pressure can having the suitability for an internal pressure test of the present invention for solving the above-mentioned problems is a can which is obtained by filling and sealing the contents so that the internal pressure of the can is at least a positive pressure with respect to an external pressure.
- the inner pressure of the can at room temperature is in the range of 0.2 to 0.8 kgf / cm 2 , preferably 0.2 to 0.6 kgi / cm 2 , so that it is suitable for internal pressure inspection. It is.
- the can internal pressure in the range of the set pressure 0. 2 ⁇ 0. 8 kgf / cm 2 , variation ⁇ 0. 2 kgf / cm 2 or less, preferably may is ⁇ 0. 1 kgf / cm 2 or less.
- the internal pressure inspection characteristics are For example, when performing internal pressure inspection by percussion inspection, the response of the sound (frequency) generated by the impact is small even with a small change in the internal pressure of the can, and the displacement of the outer periphery of the can is measured with a displacement meter. When performing internal pressure inspection, the response of the displacement of the measurement site to the minute change in the can internal pressure is good.Furthermore, the internal pressure is measured by pushing the outer peripheral part of the can at a predetermined pressure and measuring the reaction force. When performing an inspection, it refers to the ability to measure the internal pressure accurately, with a good response to the reaction force even for minute changes in the internal pressure of the can.
- a seamless can having a body portion and a bottom portion integrally formed is desirable. Further, the bottom portion of the can body has an annular grounding portion, and the inside of the outer annular grounding portion is provided. It is desirable to have a bottom wall that becomes a substantially flat part, and to have internal pressure inspection suitability at the bottom. If the can is a seamless can and the bottom is a dome-shaped can, the lid or the body of the can shall be suitable for internal pressure inspection.
- the rate of change (slope) of the vibration frequency at the bottom of the can is large, and the vibration frequency changes significantly even with a slight change in the internal pressure, confirming that the measurement of the internal pressure of the can can be detected well.
- This range is in a positive pressure state equivalent to the vacuum level of the negative pressure can, and means that it can be punched with the same accuracy as that of the negative pressure can. If the pressure inside the can is outside the above range, the change in the vibration frequency with respect to the change in the pressure inside the can is small, resulting in poor judgment.
- the internal pressure of the can is 0.8 kgf / cni higher than 2 kg
- the differential pressure between the inside and outside of the can is too large during retort processing (immediately after removal from the retort kettle) if the can is to be retorted.
- the can material In a can bottom shape with a substantially flat surface, the can material must be made thick to maintain pressure resistance, and is inferior in suitability for pressure testing.
- the displacement of the lid, bottom, or body is measured in the can pressure range within the range of the can pressure described above, and when the internal pressure is to be inspected, good internal pressure inspection is appropriate except for the dome-shaped bottom with high rigidity.
- the content of the positive-pressure cans is not particularly limited, and the content is a low-acid beverage, the content is sealed at a positive pressure by a gas replacement method, and the retort is sterilized after filling and sealing. It can be suitably applied to any of the following, and has an internal pressure inspection suitability at any of the bottom, the trunk, and the lid.
- the gas replacement method referred to in the present invention is not limited to the case in which an inert gas such as nitrogen gas is blown into a head space to perform replacement, and a liquefied gas such as liquid nitrogen or a solidified gas such as dry ice is placed in a can. It also includes the case where positive pressure is generated in the can due to its vaporization and expansion.
- the can body used for the low positive pressure can of the present invention has a body portion and a bottom portion formed integrally with a seamless, the bottom portion has an annular grounding portion near an outer peripheral portion, and the inside of the annular grounding portion is formed inside.
- a bottom wall having a substantially flat shape and a height of 0.5 to 6 mm from the ground position, wherein the bottom wall has an inner rising wall rising up into the can;
- the center portion of the bottom wall has applicability for percussion.
- the shape of the bottom of the can is preferably that an annular bead having a depth of 0.1 to 4 mm from the bottom wall to the inside of the can is formed at the bottom of the inner rising wall of the annular grounding portion.
- the ground diameter of the can bottom is 70 to 98% of the can body diameter, and the flat part diameter of the can bottom is 60 to 90% of the ground diameter.
- the inclination angle of the rising wall be 65 to 110 °.
- the annular bead is not limited to an inverted U-shaped cross section, but may be formed so as to have a gentle slope from the top to the bottom wall so as to continue to the bottom wall.
- the annular bead height from the ground position of good c the bottom wall flat portion be plural rows formed not limited to one, the 0.5 deformed bottom after Les preparative belt as ⁇ is under the If it is higher than the grounding part, the thickness from the grounding to the rising part will be reduced due to molding, and this will cause a decrease in withstand voltage performance. In addition, it is not preferable that the content is small with respect to the can height, and that the material cost is relatively increased. In addition, the depth of the annular bead should be 0.1 The above range is preferable because the effect of the above is not sufficiently obtained, and when the depth is 4 mm, the molding becomes difficult.
- the sloped wall of the riser wall is smaller by 65 °, the pressure resistance of the grounding part will be reduced, and the area of the flat bottom wall will be smaller, which may cause deterioration of suitability for internal pressure inspection. If it is too large, molding becomes difficult.
- a metal plate such as tinplate, TFS, surface-treated copper plate, or a laminated plate obtained by laminating a synthetic resin such as a polyester film on such a metal plate is used.
- Materials and methods for manufacturing cans are particularly limited, such as seamless cans formed by a combination of squeezing and ironing or stretching, or 3-piece cans with a lid wrapped around the bottom.
- the thickness of the bottom of the can is reduced to 0.15 to 0.25 mm for steel and to 0.25 to 0.35 mm for aluminum. Is possible.
- FIG. 1 is a cross-sectional view of a main part of a can body for low positive pressure cans according to an embodiment of the present invention
- FIG. 2 is a schematic view of the main part
- Figures 3—A, 3—B, 3—C, 3—D, and 3—E are schematic diagrams of main parts of a can for low positive pressure cans according to other different embodiments of the present invention.
- Fig. 4-1A and Fig. 4-B are graphs showing the amount of displacement of the bottom of the can with respect to the internal pressure of the can.
- Fig. 4-A is the case of the can of the embodiment shown in Fig. 1.
- Fig. 4-B shows the case of the can shown in Fig. 3-A.
- Fig. 5 is a graph showing a comparison of the internal pressure versus frequency distribution curves of the canning of positive pressure cans and negative pressure cans with can bottoms. In the case of negative pressure cans, the absolute value is shown.
- FIG. 1 is a sectional view of a main part of a can according to an embodiment of the present invention.
- the can body 1 is a two-piece can (seamless can) in which the body and bottom are integrally formed, a steel plate or an aluminum plate, or a composite plate formed by laminating a PET film or the like on these plates. They were formed by ironing or by combining them with stretching.
- the bottom of the can 1 has a mountain-shaped annular grounding portion 3 and a valley-shaped annular bead 5 between a body wall 2 and a bottom wall 6.
- the bottom of the inner riser wall 4 of the annular grounding portion 3 projects from the bottom wall surface into the can and is folded back to form an annular U-shaped bead 5 protruding into the can. ing.
- the bottom wall 6 inside the annular bead is formed entirely flat.
- the inclination angle ⁇ of the outer rising wall 7 of the annular ground part 3 is in the range of 5 ° to 30 °, and the inclination angle of the inner rising wall 4 is in the range of 65 ° to 110 °.
- the height h of the center of the bottom wall from the grounding surface is such that the can bottom expands as the internal pressure increases during retort processing, and the bulge remaining on the bottom wall protrudes outward from the annular grounding part when the temperature returns to room temperature. It is not necessary to make a hole, 0.1 to 10 mm, preferably 0.5 to 6 mm.
- the annular bead 5 plays a role of increasing the pressure resistance of the bottom against the internal pressure, and that the internal pressure resistance is improved by increasing the depth to some extent.
- the presence of the annular bead 5 functions to increase the pressure resistance of the bottom part because the annular bead shape increases the peripheral rigidity against the swelling to the outside of the flat bottom wall with the increase of the internal pressure, and In order to obtain this effect, the depth m of the annular bead 5 is set to 0.
- the ground diameter of the annular grounding part 3 is in the range of 70 to 98% of the can body diameter from the viewpoint of independence and strength, and the diameter of the flat part of the bottom wall is 60 It was confirmed that the formation in the range of ⁇ 90% was a good range for the internal pressure inspection at the bottom.
- the thin cans 2-piece can withstand the can out differential pressure 5 kg f / cm 2 to be assumed at the time of retort sterilization
- a pressure resistance can be obtained.
- the pressure resistance is equal to the rate required for sterilizing the contents during retorting as described later. This is a strength that can withstand a pressure increase during the tilting process.
- the thickness of the bottom of the can is 0.15 to 0.25mm for steel, and steel for aluminum, to maintain the pressure resistance and to make the plate as thin as possible. Since the pressure resistance is poor, the range of 0.25 to 0.35 mm is appropriate.
- the bottom of the can body of this embodiment has the above-described shape, and an embodiment of a low positive pressure can having the suitability for percussion of the present invention using the can body will be described.
- a low acid beverage with milk is hot-backed into a can and filled with liquid nitrogen or dry ice or other inert gas (hereinafter simply referred to as nitrogen) and sealed. At that time, room temperature after filling with nitrogen etc.
- the internal pressure of the can is set to be 0.2 to 0.8 kgf / cm 2, preferably 0.2 to 0.6 kg i / cm 2 , which is lower than that of the positive pressure can which is usually carried out, and Filling and sealing are performed by controlling the filling amount of nitrogen or the like so that the set pressure maintains an accuracy of ⁇ 0.2 kgi / cm 2, preferably ⁇ 0.1 kgiZcm 2 .
- the present invention it is important to set the internal pressure to a low value and to reduce the variation in the set pressure, so that the detected internal pressure of the can is caused by deterioration. It is possible to determine whether the pressure is simply due to the variation in the internal pressure of the can. If the bottom pressure of a conventional negative pressure can is used for the inspection of the can pressure, it is possible to accurately detect deterioration.
- a liquefied gas such as liquid mist or dry ice, such as liquid nitrogen, and low-temperature nitrogen are placed in the head space of a can filled with contents immediately before winding.
- a method of simultaneously filling with an inert gas such as a gas can be adopted.
- the retort sterilization process is performed so that the pressure difference between the inside and the outside of the can during the retort process is within 5 kgi / cm 2 .
- the pressure difference between the can and the outside of the can of 5 kgf / cm 2 is 0.2 in the present invention before the retort sterilization.
- ⁇ 0. 8 kgf / cm 2 preferably it is set to 0. 2 ⁇ 0. 6 kgi / cm 2 , can tolerate the pressure rise during retorting to 4. 2 ⁇ 4. 8 kgi / cm 2 This means that this increase in pressure is within the range where sufficient retort treatment can be ensured to sterilize the low-acid beverage content.
- the cans manufactured through the above processes are back-ringed against the rise in can pressure during the retort sterilization process, even though the can material is a thin-walled can made mainly of steel or aluminum.
- the bottom of the can has sufficient pressure resistance.
- the internal pressure of the can has an accuracy of 0.2 kgi / cm 2, preferably ⁇ 0.1 kgf / cm 2 , so that deterioration of the contents can be detected.
- At least the center of the bottom wall of the can is a flat surface, so it has excellent tapping suitability. Therefore, according to the present invention, a low-acid beverage that requires retort sterilization can be filled in a thin two-piece can to have pressure resistance and to ensure sufficient deterioration detection ability of the contents.
- it can be made thinner and lighter, and can be used for aluminum cans and can cost can be reduced.
- the present invention can be variously modified within the scope of the technical idea, and is not limited to the above embodiment.
- the positive pressure can of the present invention is not necessarily limited to punching.
- the displacement of the outer periphery of the can such as the lid, the bottom, or the body of the can, is measured with a displacement meter and converted to the internal pressure of the can to perform a low pressure test, or the outer periphery of the can is pushed in at a predetermined pressure. It is also suitable for measuring the reaction force and converting it to the can internal pressure state to perform internal pressure inspection.
- the measurement site on the outer periphery of the can is in a state where it is easy to accurately measure the change in the frequency, displacement, or reaction force in response to the change in the internal pressure. It is necessary to set the internal pressure range where loss can be detected. Therefore, in the present invention, the can internal pressure 0.5 at room temperature 2 ⁇ 0. 8 kgi / cm 2 is preferably set to the range of 0. 2 ⁇ 0. 6kgi / cm 2, and ⁇ respect to the set pressure 0 It was confirmed that maintaining a precision of 0.2 kgf Zcm 2, preferably ⁇ 0.1 kgfcm 2 , was a low positive pressure can with the most suitable internal pressure inspection suitability.
- the content is not necessarily limited to low-acid beverages.
- FIG. 3 shows various embodiments in which the shape of the can bottom of the can body of the present invention is modified. Similar effects can be obtained by employing these shapes.
- the can body 10 in the figure (a) has a slightly larger inclination angle ⁇ of the inner rising wall 12 of the annular grounding portion 11, and the annular bead 13 has a straight line from the top to the bottom wall 14. It has a gently inclined portion 13 'that is gently inclined in a shape and continues to the bottom wall.
- the can body 15 shown in FIG. 5B has a particularly different bottom wall shape.
- the bottom wall 17 of the present embodiment has a flat central portion 17 ′, but an outer peripheral portion 11 ′′ is formed so as to be inclined toward the end of the gentle inclined portion 16 ′ of the annular bead 16.
- (C) is characterized in that the annular grounding portion 21 is formed to be wide as a whole, that is, the annular grounding portion 21 has a tip portion 21 ′ And a gentle inclined surface 2 1 ′′, and an inner rising wall 22 extending from the gentle inclined surface to the annular bead 23.
- the annular grounding portion 26 is wider than that of the embodiment shown in FIG.
- the bottom wall 27 is formed high, corresponding to a narrow one.
- the can body 30 shown in FIG. 3E has an annular bead formed between the annular grounding portion 31 and the flat bottom wall 34 in two lines of a four-shaped bead 32 and a ⁇ -shaped bead 33. Is equivalent to
- the molded seamless can was filled with 190 g of milk coffee and liquid nitrogen so as to generate an internal pressure of 0.5 ⁇ 0.1 kgf / cm 2 , and then sealed and sealed.
- Heat sterilization and cooling in the usual retort treatment step were performed to obtain positive pressure canned 100 cans. It was confirmed that the obtained can had no abnormal deformation of the can and had a pressure resistance to the retort treatment.
- a percussion inspection was performed on all the cans obtained. As a result, it was confirmed that all the cans had proper perforation accuracy with respect to the internal pressure, and that all the cans had suitability for perforation.
- Example 2 Using a seamless can molded in the same manner as in Example 1, 190 g of milk coffee was filled, and liquid nitrogen was filled so as to generate an internal pressure of 1.0 ⁇ 0.1 kgf / cm 2 . Thereafter, it was rolled and sealed, and then subjected to heat sterilization and cooling in a usual retort treatment step to obtain 100000 positive pressure cans. Among these, it was found that local buckling deformation occurred in the 250 rise cans on the inner riser wall, and the pressure resistance under these internal pressure conditions was insufficient. Regarding the remaining cans that have not buckled, the flat part near the annular bead has relatively large deformation. No percussion suitability was obtained.
- the diameter of the flat portion was changed to 44 mm, and an attempt was made to obtain a seamless can under the same processing conditions as in Example 1, but the annular groove was cracked and the can was not processed. .
- the diameter of the flat portion was changed to 26 mm in the seamless can of Example 1, and a seamless can was obtained under the same processing conditions as in Example 1, and the same as Example 1 was performed using the can.
- 10000 cans of positive pressure canned milk coffee (190 g) were obtained.
- the obtained cans had low pressure resistance at the bottom of the can during retort treatment, and all cans were deformed by the retort treatment and the bottom of the can was deformed.
- Fig. 4 (a) The result is shown in Fig. 4 (a).
- the upper right corner represents the origin at the origin
- the vertical axis represents the displacement (mm) at the center
- the horizontal axis represents the can pressure (kgf / cm 2 ).
- the pressure difference between the external cans internal pressure although displacement from the initial shape of the bottom wall central portion at the time of a 5 kgf / cm 2 was about 1.5 mm, which restore the internal pressure in but remains slight deformation can bottom, in the range without any problem, the can is up to pressure differences 5kgi / cm 2 to poor deformation such packs ring It was confirmed that they did not have sufficient pressure resistance.
- the internal pressure of the can is 0.2 to 0.8 kgf / cm 2, preferably 0.22 to 0.6 kgf / cm 2 .
- seamless thin-walled cans can achieve the pressure resistance of the bottom of the can that withstands the increase in internal pressure during retort processing, and because the internal pressure of the can is small, the can is filled and sealed. It can reliably detect spoiled cans by internal pressure inspection.
- the low-positive-pressure cans having the suitability for internal pressure inspection according to the present invention and the can bodies thereof can be used for decay of low-acid beverages and the like. And the ability to detect spoiled cans is high, so it is particularly useful as cans and their cans that require high detectability of spoiled cans, such as canned low-acid beverages, which are extremely susceptible to spoilage and decay. It is.
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- Mechanical Engineering (AREA)
- Ceramic Engineering (AREA)
- Food Preservation Except Freezing, Refrigeration, And Drying (AREA)
- Measuring Fluid Pressure (AREA)
- Examining Or Testing Airtightness (AREA)
- Vacuum Packaging (AREA)
- Rigid Containers With Two Or More Constituent Elements (AREA)
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Abstract
Description
明 細 書 内圧検査適性を有する低陽圧缶詰及ぴその缶体 技術分野 Description Low positive pressure cans with internal pressure inspection suitability and their cans
本発明は、 内圧検査適性を有する低陽圧缶詰及びその缶体、 特に従来 陰圧缶詰の内圧検査に適用されている打検と同等の精度で内圧検査がで きる内圧検査適性を有する低陽圧缶詰及びその缶体に関する。 背景技術 The present invention relates to a low positive pressure can having an internal pressure inspection suitability and a can body thereof, particularly a low positive pressure can having an internal pressure inspection suitability capable of performing an internal pressure inspection with the same accuracy as a punching inspection conventionally applied to an internal pressure inspection of a negative pressure can. It relates to a pressure can and its can. Background art
従来、 例えば極めて変敗 ·腐敗し易いミルク入リ飲料等の低酸性飲料 の缶詰は、 充填後の密封性及び内容物の腐敗検査が義務づけられている。 このよ うな缶詰の密封性及び内容物の腐敗検査には、 一般に缶蓋又は缶 底を電磁パルスによって打撃して振動を生じさせ、 その発生音 (振動数) と缶内圧との相関性で内圧を検査する打検法という検査方法が採用され、 内圧の過不足により密封性、 及び腐敗菌による膨張の有無を検出してい る。 低酸性飲料は一般に熱間充填 (ホッ トパック) · レ トル ト処理され るので、 低酸性飲料の缶詰は内容品が常温まで冷えると、 內容物とへッ ドスペース内の気体の収縮によリ陰圧が発生して陰圧缶詰となる。 陰圧 缶詰は、 真空度が略 2 0〜 6 0 cmH gの範囲にぁリ、 圧力のバラツキが 少なく、 且つ内圧変動に対する固有振動数の変化が大きいので、 打検に よる検知分解能が高く、 打検によって洩れや内容品の変敗の検出が正確 にできる利点がある。 In the past, for example, canned low-acid beverages such as milk-filled beverages, which are extremely susceptible to spoilage and decay, have been required to have a sealability after filling and a spoilage inspection of the contents. In order to inspect the sealability of the can and the decay of the contents, the can lid or bottom is generally hit with an electromagnetic pulse to generate vibration, and the internal pressure is determined by the correlation between the generated sound (frequency) and the internal pressure of the can. An inspection method called a percussion test is used to detect the tightness due to excessive or insufficient internal pressure, and to detect the presence or absence of expansion due to putrefactive bacteria. Since low-acid beverages are generally hot-filled (hot-packed) and retorted, cans of low-acid beverages are reduced by the shrinkage of the contents and gas in the headspace when the contents cool to room temperature. Negative pressure is generated, resulting in negative pressure canning. Negative pressure cans have a degree of vacuum in the range of approximately 20 to 60 cmHg, have small pressure variations, and have a large change in natural frequency with respect to fluctuations in internal pressure. There is an advantage that leakage and deterioration of the contents can be accurately detected by percussion inspection.
しかしながら、 陰圧缶詰の場合、 陰圧に耐える剛性の高い缶体を必要 とし、 陽圧缶よりも側壁が厚いため、 缶コス トが高くなるという問題点 を有している。 However, negative pressure canning requires a highly rigid body that can withstand negative pressure, and has the problem of increased can cost because the side walls are thicker than positive pressure cans.
一方、 密封時に液体窒素等の不活性 (液化 · 固化) ガスを充填するこ とで、 液体窒素等の気化膨張にょリ缶内に陽圧が発生し、 缶内圧力で剛 性を持たせている陽圧缶詰がある。 陽圧缶詰は、 通常缶内圧が常温で 1 . 0 ± 0. 3 kgi/cm2 (ゲージ圧、 以下同様とする) 程度でぁリ、 レ トル ト時には 6. Okgf/cm2以上に達するため、 缶底部はその内圧に耐える ために缶内方へ膨らむドーム形状に形成されている。 陽圧缶詰は、 陰圧 缶詰に比べて缶内に陽圧がかかっているため、 外圧に対しても窪みにく く板厚を薄くすることが可能でぁリ、 缶材料を削減でき缶コス トを低減 化できる利点がある。 On the other hand, by filling an inert (liquefied / solidified) gas such as liquid nitrogen at the time of sealing, a positive pressure is generated in the can due to the vaporization and expansion of liquid nitrogen, etc., and the rigidity is given by the pressure inside the can. There are positive pressure cans. Positive-pressure canned foods usually have an internal pressure of 1. In the range of 0 ± 0.3 kgi / cm 2 (gauge pressure, the same applies hereinafter), and at retort, it reaches 6. Okgf / cm 2 or more, so the bottom of the can is inside the can to withstand the internal pressure. It is formed in a dome shape that bulges. Positive pressure cans have a positive pressure applied inside the can compared to negative pressure cans, so they are less susceptible to dents even when exposed to external pressure. This has the advantage that the cost can be reduced.
以上のように缶材の薄肉化を図るためには陽圧缶詰にすれば良いが、 従来の陽圧缶詰は、 下記のような理由で内圧検査適性に欠けて品質保証 性が不十分なため、 これまで低酸性飲料、 例えばミルク入リ飲料等の内 容物は、 缶底部の板厚が 0. 2 4〜0. 2 6mmで缶胴部が 0. 2mm程度 と比較的板厚の厚いスチール製の陰圧缶詰に適用され、 陽圧缶詰は比較 的変敗や腐敗しにくい内容物に適用されているに過ぎなかった。 As described above, positive pressure cans can be used to reduce the thickness of can materials.However, conventional positive pressure cans lack the suitability for internal pressure inspection and have insufficient quality assurance due to the following reasons. Until now, the contents of low-acid beverages, such as beverages with milk, are relatively thick, with the bottom of the can having a thickness of 0.24 to 0.26 mm and the can body having a thickness of about 0.2 mm. Applied to steel negative pressure cans, positive pressure cans were applied only to relatively perishable and perishable contents.
①陽圧缶詰の場合、 充填されたガスで内圧を発生させるため、 内圧の バラツキが陰圧缶詰に比べて大きい。 従来のガス置換陽圧缶詰では、 設 定內圧に対する内圧のバラツキが ± 0. 3 kgi/cni2以上ぁリ、 未だ設定 內圧に対する内圧バラツキが ± 0. 3kgf/cm2以下の陽圧缶詰は提供さ れていない。 そのため、 例え缶內圧を正確に測定できたとしても、 バラ ツキ範囲が大きいため測定された缶内圧が内容品の変敗によるものか、 充填ガス量のバラツキに起因するものであるか区別がつかず、 変敗缶の 正確な検出が困難である。 (1) In the case of positive pressure canning, the internal pressure is generated by the charged gas, so the variation in internal pressure is larger than that in negative pressure canning. With conventional gas displacement positive pressure cans, positive pressure cans with an internal pressure variation of ± 0.3 kgi / cni 2 or more with respect to the set pressure, but still with an internal pressure variation of ± 0.3 kgf / cm 2 or less with the set pressure Is not provided. For this reason, even if the can pressure can be measured accurately, it is difficult to distinguish whether the measured internal pressure is due to deterioration of the contents or due to the variation in the filling gas amount due to the large variation range. It is difficult to detect spoiled cans accurately.
②耐圧性を高めるために缶底がドーム形状になっている陽圧缶の場合、 底壁は内圧に対して変化し難く、 底部による打検等の内圧検査では正確 な内圧変化を検査することができず、 変敗し易い内容品の缶詰としては 品質保証に欠ける。 (2) In the case of a positive pressure can with a dome-shaped bottom in order to increase pressure resistance, the bottom wall is unlikely to change with the internal pressure, and an accurate internal pressure change should be inspected in the internal pressure test such as a beating test using the bottom. Quality assurance as a can of perishable contents that cannot be made.
③さらに、 従来のガス置換法による陽圧缶詰の場合は、 缶内圧が一般 に 1 . 0 ± 0. 3 kgf/cm2と高いため、 微小な漏洩や腐敗による微小な 内圧変動があっても、 全体に対する内圧変動率が低くいため検出が困難 であリ、 且つ蓋や底部に打検を行った場合、 缶内圧変化に対する振動特 性の変化が少ない内圧領域のため、 正確な内圧検出ができない。 また、 蓋や底部又は胴部の変位量で缶内圧を検出する場合、 又は胴部等を所定 の圧力で押し込んでその反力を測定することによリ缶内圧を検出する場 合についても、 このような缶內圧では缶剛性が高まることにより、 変位 又は反力の変化量が少ないため、 内圧検査が困難となる。 ③ Furthermore, if the positive pressure canned by conventional gas replacement method, since the can internal pressure is high, generally 1. 0 ± 0. 3 kgf / cm 2, even with very small pressure variations due to small leaks and corruption However, it is difficult to detect the internal pressure due to the low internal pressure fluctuation rate of the whole. . Also, The same applies to the case where the internal pressure of the can is detected based on the displacement of the lid, the bottom or the body, or the case where the internal pressure of the can is detected by pushing the body or the like at a predetermined pressure and measuring the reaction force. When the can pressure is high, the rigidity of the can increases, and the amount of change in the displacement or the reaction force is small, so that the internal pressure inspection becomes difficult.
④従来のガス置換法等による陽圧缶詰をレトルト殺菌処理すると、 レ トル ト処理時に内圧が高まり、 陽圧状態がさらに圧力上昇となるので、 その内圧に耐える強度、 特にバックリングを起こしゃすい缶底や蓋の耐 圧性能が要求される。 従って、 従来陰圧缶用の底形状では強度的にレ ト ルト処理に耐えることは困難であリ、 レトルト処理に必要な缶詰にする ためには、 缶底を厚く しなければならず、 板材を薄くするために採用す る陽圧缶詰の利点がなくなる。 発明の開示 陽 When retort sterilizing positive pressure cans by the conventional gas replacement method, etc., the internal pressure increases during retort processing, and the positive pressure state further increases, so the strength to withstand the internal pressure, especially buckling Pressure resistance of the can bottom and lid is required. Therefore, it is difficult to withstand the retort treatment with the conventional bottom shape for negative pressure cans. In order to make cans necessary for retort treatment, the can bottom must be thickened. The advantage of positive pressure canning, which is used to reduce the thickness, is lost. Disclosure of the invention
そこで、 本発明は、 以上のように内圧検査適性に欠けている陽圧缶詰 の問題点を一挙に解決して、 ミルク入リ飲料等の低酸性飲料缶詰に薄肉 の缶材の採用を可能にしょうとするものであって、 具体的には、 打検等 の內圧検査適性に優れ、 漏洩や変敗の検出能が高く、 レ トル ト処理時の 内圧上昇にも耐え、 且つ缶材料の薄肉化を図リ缶コス トを低減させるこ とができる、 内圧検査適性を有する低陽圧缶詰及びその缶体を提供する ことを目的とするものである。 Thus, the present invention solves the problems of positive pressure cans that lack the suitability for internal pressure inspection as described above, and allows the use of thin-walled cans for canning low-acid beverages such as milk-filled beverages. Specifically, it has excellent suitability for low pressure inspection such as percussion, etc., has a high ability to detect leakage and deterioration, withstands an increase in internal pressure during retort processing, and It is an object of the present invention to provide a low positive pressure can having an internal pressure inspection suitability and a can body thereof, which can reduce the thickness of the can and reduce the cost of the can.
上記課題を解決する本発明の内圧検査適性を有する陽圧缶詰は、 少な く とも外気圧に対して缶内圧が陽圧状態になるように内容品を充填密封 してなる缶詰であって、 前記缶内圧が室温において 0. 2〜0. 8 kgf/ cm2、 好ましくは 0. 2 ~ 0. 6 kgi/cm2の範囲にして内圧検査適性を有 するようにしてなることを特徴とするものである。 前記缶内圧は、 設定 内圧 0. 2〜0. 8 kgf/cm2の範囲において、 バラツキが ± 0. 2 kgf/c m2以下、 好ましくは ± 0. 1 kgf/cm2以下であると良い。 バラツキが土 0. 2 kgf/cm2以上あると、 微小な洩れや変敗による微小内圧変化の検 出の信頼性が低くなるので、 好ましくない。 なお、 内圧検査特性とは、 例えば打検で内圧検査を行う場合は、 缶内圧の微小変化に対しても打撃 によリ生じる発生音 (周波数) の応答性が良く、 また缶詰外周部の変位 を変位計で測定することによって内圧検査を行う場合は、 缶内圧の微小 変化に対して測定部位の変位の応答性が良いこと、 さらには缶詰外周部 を測定部位を所定圧力で押し込んで、 その反力を測定することによって 内圧検査を行う場合は、 缶内圧の微小変化に対しても反力の応答性が良 く、 正確に内圧を測定できる性能をいう。 The positive pressure can having the suitability for an internal pressure test of the present invention for solving the above-mentioned problems is a can which is obtained by filling and sealing the contents so that the internal pressure of the can is at least a positive pressure with respect to an external pressure. The inner pressure of the can at room temperature is in the range of 0.2 to 0.8 kgf / cm 2 , preferably 0.2 to 0.6 kgi / cm 2 , so that it is suitable for internal pressure inspection. It is. The can internal pressure, in the range of the set pressure 0. 2~0. 8 kgf / cm 2 , variation ± 0. 2 kgf / cm 2 or less, preferably may is ± 0. 1 kgf / cm 2 or less. It is not preferable that the variation is 0.2 kgf / cm 2 or more because the reliability of detecting a small internal pressure change due to a small leak or deterioration is low. The internal pressure inspection characteristics are For example, when performing internal pressure inspection by percussion inspection, the response of the sound (frequency) generated by the impact is small even with a small change in the internal pressure of the can, and the displacement of the outer periphery of the can is measured with a displacement meter. When performing internal pressure inspection, the response of the displacement of the measurement site to the minute change in the can internal pressure is good.Furthermore, the internal pressure is measured by pushing the outer peripheral part of the can at a predetermined pressure and measuring the reaction force. When performing an inspection, it refers to the ability to measure the internal pressure accurately, with a good response to the reaction force even for minute changes in the internal pressure of the can.
前記缶体で缶コス トを低減するには、 胴部と底部が一体に成形された シームレス缶が望ましく、 さらには前記缶体の底部が環状接地部を有し、 外環状接地部の内側に実質的な平坦部となる底壁を備え、 底部において 内圧検査適性を有することがょリ望ましい。 なお、 シームレス缶であつ て、 底部がドーム形状の缶体の場合には、 蓋又は缶胴部において内圧検 査適性を有するようにする。 In order to reduce the cost of the can body, a seamless can having a body portion and a bottom portion integrally formed is desirable. Further, the bottom portion of the can body has an annular grounding portion, and the inside of the outer annular grounding portion is provided. It is desirable to have a bottom wall that becomes a substantially flat part, and to have internal pressure inspection suitability at the bottom. If the can is a seamless can and the bottom is a dome-shaped can, the lid or the body of the can shall be suitable for internal pressure inspection.
前記缶内圧 0 . 2 ~ 0 . 8 k g f /cm2好ましくは 0 . 2〜0 . 6 kg f /cm2 の範囲は、 図 5のグラフに示すように、 打検において、 缶内圧変化に対 する缶底部の振動周波数の変化の割合 (傾き) が大きく、 僅かな内圧変 化に対しても振動周波数が大きく変化し、 缶内圧の測定が良好に検出で きる範囲として確認されたものである。 この範囲は、 陰圧缶の真空度相 当の陽圧状態であり、 陰圧缶の打検精度と同程度の精度で打検できるこ とを意味する。 缶内圧が上記範囲外では缶内圧の変化に対する振動周波 数の変化が小さく、 判定不良を生じる。 さらに、 缶内圧が 0 . 8 k g f /cni 2ょリ高いと、 レ トルト処理する缶詰の場合、 レ トル ト処理時 (レトル ト釜から取出直後) 缶内外の差圧が大きくなリ過ぎ、 上記の実質的な平 坦部を備えた缶底形状では、 耐圧性を維持するには缶材を厚く しなけれ ばならず、 且つ內圧検査適性にも劣る。 また、 上記缶内圧範囲内におい て蓋や底部又は胴部の変位量を缶内圧変化にょリ測定して、 内圧検査を する場合は形状剛性の高いドーム形状の底を除けば良好な内圧検査適性 を有するが、 上記缶内圧範囲外である 0 . 2 k g f八 m2ょリ小さい缶内圧 では密封保証の判定が不十分であり、 缶内圧が 0 . 8 kg i /cm2より高い 範囲では缶剛性が高まることによリ、 変位の変化量が少ないため、 正確 な内圧検査が困難となる。 The can internal pressure 0. 2 ~ 0. 8 kgf / cm 2 , preferably 0.2 to 0. Of 6 kg f / cm 2 range, as shown in the graph of FIG. 5, the punch biopsy, versus the can internal pressure change The rate of change (slope) of the vibration frequency at the bottom of the can is large, and the vibration frequency changes significantly even with a slight change in the internal pressure, confirming that the measurement of the internal pressure of the can can be detected well. . This range is in a positive pressure state equivalent to the vacuum level of the negative pressure can, and means that it can be punched with the same accuracy as that of the negative pressure can. If the pressure inside the can is outside the above range, the change in the vibration frequency with respect to the change in the pressure inside the can is small, resulting in poor judgment. Furthermore, if the internal pressure of the can is 0.8 kgf / cni higher than 2 kg, the differential pressure between the inside and outside of the can is too large during retort processing (immediately after removal from the retort kettle) if the can is to be retorted. In a can bottom shape with a substantially flat surface, the can material must be made thick to maintain pressure resistance, and is inferior in suitability for pressure testing. In addition, the displacement of the lid, bottom, or body is measured in the can pressure range within the range of the can pressure described above, and when the internal pressure is to be inspected, good internal pressure inspection is appropriate except for the dome-shaped bottom with high rigidity. It has a an outside the can internal pressure range 0.2 determination kgf eight m 2 Yori in smaller cans pressure seal guarantee is insufficient, the can internal pressure is higher than 0. 8 kg i / cm 2 Within this range, the rigidity of the can increases, and the amount of change in displacement is small, making accurate internal pressure inspection difficult.
前記陽圧缶詰は、 内容品及ぴ缶詰製造方法が特に限定されるものでは ないが、 内容品が低酸性飲料で、 ガス置換法で陽圧に密封され、 充填密 封後レトルト殺菌処理されてなるものに好適に適用でき、 底部又は胴部、 蓋の何れかにおいて内圧検査適性を有するものである。 なお、 本発明で いうガス置換法は、 へッ ドスペースに窒素ガス等の不活性ガスを吹き込 んで置換した場合に限らず、 液体窒素等の液化ガスやドライアイス等の 固化ガスを缶内に充填して、 それの気化膨張によリ缶内に陽圧が発生す る場合も含むものである。 The content of the positive-pressure cans is not particularly limited, and the content is a low-acid beverage, the content is sealed at a positive pressure by a gas replacement method, and the retort is sterilized after filling and sealing. It can be suitably applied to any of the following, and has an internal pressure inspection suitability at any of the bottom, the trunk, and the lid. The gas replacement method referred to in the present invention is not limited to the case in which an inert gas such as nitrogen gas is blown into a head space to perform replacement, and a liquefied gas such as liquid nitrogen or a solidified gas such as dry ice is placed in a can. It also includes the case where positive pressure is generated in the can due to its vaporization and expansion.
上記本発明の低陽圧缶詰に使用される缶体は、 胴部と底部がシームレ スに一体に成形され、 該底部は外周部近傍に環状接地部を有し、 該環状 接地部の内側が缶内方に立上がる内側立上リ壁を構成し、 該内側立上リ 壁の内側に、 実質的に平坦な形状で且つ接地位置よリ 0 . 5〜6 mmの高 さを有する底壁を形成してなリ、 該底壁中央部にて打検適性を有するこ とを特徴とするものである。 缶底部の形状は、 前記環状接地部の内側立 上リ壁の底部に、 前記底壁面よリ缶内方への深さが 0 . 1〜4丽の環状 ビ一ドを形成するのが望ましく、 前記缶底部の接地径が缶胴径の 7 0〜 9 8 %で、 缶底部の平坦部の径が接地径に対して 6 0〜 9 0 %であるこ とが望ましい。 また立上リ壁の傾斜角は 6 5〜 1 1 0 ° であることが望 ましい。 前記環状ビードは、 単に断面逆 U字状に限らず、 その頂部から 底壁に向かって緩傾斜して底壁に連なる緩傾斜部を有するように形成し ても良い。 なお、 前記環状ビードは 1個に限らず複数条形成しても良い c 前記底壁平坦部の接地位置よりの高さは、 0 . 5匪以下であるとレ ト ルト後の変形した底部が接地部よリ下に凸となるおそれがぁリ、 6誦ょ リ高いと成形によリ接地から立上リ部にかけての厚みが薄くなり、 耐圧 性能を低下させる要因となる。 また、 缶高さに対する内容量が少なくな リ、 相対的に材料コス トが增加することとなリ、 好ましくない。 また、 前記環状ビードの深さは、 0 . 1 誦ょリ浅いと底壁中央部の耐圧性能へ の効果が十分得られず、 又 4讓ょ リ深いと成形が困難となるので、 上記 範囲が望ましい。 さらに、 立上リ壁の傾斜壁は、 6 5 ° ょリ小さいと接 地部の耐圧性能が低下すると共に、 底壁平坦部の面積を小さくするので 内圧検査適性が劣る原因となリ、 1 1 0 ° ょリ大きい場合は成形が困難 となる。 The can body used for the low positive pressure can of the present invention has a body portion and a bottom portion formed integrally with a seamless, the bottom portion has an annular grounding portion near an outer peripheral portion, and the inside of the annular grounding portion is formed inside. A bottom wall having a substantially flat shape and a height of 0.5 to 6 mm from the ground position, wherein the bottom wall has an inner rising wall rising up into the can; The center portion of the bottom wall has applicability for percussion. The shape of the bottom of the can is preferably that an annular bead having a depth of 0.1 to 4 mm from the bottom wall to the inside of the can is formed at the bottom of the inner rising wall of the annular grounding portion. Preferably, the ground diameter of the can bottom is 70 to 98% of the can body diameter, and the flat part diameter of the can bottom is 60 to 90% of the ground diameter. In addition, it is desirable that the inclination angle of the rising wall be 65 to 110 °. The annular bead is not limited to an inverted U-shaped cross section, but may be formed so as to have a gentle slope from the top to the bottom wall so as to continue to the bottom wall. Incidentally, the annular bead height from the ground position of good c the bottom wall flat portion be plural rows formed not limited to one, the 0.5 deformed bottom after Les preparative belt as匪以is under the If it is higher than the grounding part, the thickness from the grounding to the rising part will be reduced due to molding, and this will cause a decrease in withstand voltage performance. In addition, it is not preferable that the content is small with respect to the can height, and that the material cost is relatively increased. In addition, the depth of the annular bead should be 0.1 The above range is preferable because the effect of the above is not sufficiently obtained, and when the depth is 4 mm, the molding becomes difficult. Furthermore, if the sloped wall of the riser wall is smaller by 65 °, the pressure resistance of the grounding part will be reduced, and the area of the flat bottom wall will be smaller, which may cause deterioration of suitability for internal pressure inspection. If it is too large, molding becomes difficult.
本発明に適用される缶の金属素材としては、 ブリキ、 T F S、 表面処 理銅板のような金属板、 又はそれらの金属板にポリエステルフィルム等 の合成樹脂を積層した積層板等が使用され、 通常の絞リ及びしごき加工 又はス トレツチ加工等の組合せの成形加工によるシームレス缶、 又は底 部に蓋を卷き締めた 3ピース缶等、 材料や缶の製造方法 ·形態について は特に限定されるものではないが、 本発明によれば、 缶底部の板厚をス チール材で 0 . 1 5 ~ 0 . 2 5 mm, アルミニューム材で 0 . 2 5〜0 . 3 5 mmの範囲に薄肉化が可能である。 図面の簡単な説明 As the metal material of the can applied to the present invention, a metal plate such as tinplate, TFS, surface-treated copper plate, or a laminated plate obtained by laminating a synthetic resin such as a polyester film on such a metal plate is used. Materials and methods for manufacturing cans are particularly limited, such as seamless cans formed by a combination of squeezing and ironing or stretching, or 3-piece cans with a lid wrapped around the bottom. However, according to the present invention, according to the present invention, the thickness of the bottom of the can is reduced to 0.15 to 0.25 mm for steel and to 0.25 to 0.35 mm for aluminum. Is possible. BRIEF DESCRIPTION OF THE FIGURES
図 1は、 本発明の実施形態に係る低陽圧缶詰用の缶体要部断面図であリ、 図 2は、 その要部模式図であり、 FIG. 1 is a cross-sectional view of a main part of a can body for low positive pressure cans according to an embodiment of the present invention, and FIG. 2 is a schematic view of the main part,
図 3— A, 図 3— B、 図 3— C、 図 3— D、 図 3— Eは、 それぞれ本発 明の他の異なる実施形態に係る低陽圧缶詰用の缶体要部模式図であリ、 図 4一 A及び図 4—Bは、 缶内圧に对する缶底部の変位量を示すグラフ であリ、 図 4— Aは図 1に示す実施形態の缶体の場合でぁリ、 図 4一 B は図 3— Aに示す缶体の場合であリ、 Figures 3—A, 3—B, 3—C, 3—D, and 3—E are schematic diagrams of main parts of a can for low positive pressure cans according to other different embodiments of the present invention. Fig. 4-1A and Fig. 4-B are graphs showing the amount of displacement of the bottom of the can with respect to the internal pressure of the can. Fig. 4-A is the case of the can of the embodiment shown in Fig. 1. Fig. 4-B shows the case of the can shown in Fig. 3-A.
図 5は、 陽圧缶詰及び陰圧缶詰の缶底による打検の缶内圧一周波数分布 曲線の比較を示すグラフであリ、 陰圧缶の場合は絶対値を示している。 発明を実施するための最良の形態 Fig. 5 is a graph showing a comparison of the internal pressure versus frequency distribution curves of the canning of positive pressure cans and negative pressure cans with can bottoms. In the case of negative pressure cans, the absolute value is shown. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明をよリ詳細に説述するために、 添付の図面に従ってこれ を説明する。 Hereinafter, the present invention will be described in more detail with reference to the accompanying drawings.
図 1は本発明の実施形態に係る缶体の要部断面図である。 本実施形態 の缶体 1は、 胴部と底部が一体に成形された 2ピース缶 (シームレス缶) であリ、 スチール板又はアルミニューム板、 あるいはこれらに P E Tフ イルム等ラミネー トした複合板を絞リ · しごき加工、 又はこれらにス ト レツチ加工等を組み合わせて成形された。 該缶体 1 の底部には胴部壁 2 と底壁 6 との間に山状の環状接地部 3と谷状の環状ビード 5を有してい る。 環状接地部 3の内側立上リ壁 4の底部が底壁面よリ缶内方へ突出し て折リ返すことによリ、 缶内方に突出した断面逆 U字状の環状ビード 5 を形成している。 該環状ビードょリ内側の底壁 6は本実施例では全体が 平坦状に形成されている。 FIG. 1 is a sectional view of a main part of a can according to an embodiment of the present invention. This embodiment The can body 1 is a two-piece can (seamless can) in which the body and bottom are integrally formed, a steel plate or an aluminum plate, or a composite plate formed by laminating a PET film or the like on these plates. They were formed by ironing or by combining them with stretching. The bottom of the can 1 has a mountain-shaped annular grounding portion 3 and a valley-shaped annular bead 5 between a body wall 2 and a bottom wall 6. The bottom of the inner riser wall 4 of the annular grounding portion 3 projects from the bottom wall surface into the can and is folded back to form an annular U-shaped bead 5 protruding into the can. ing. In the present embodiment, the bottom wall 6 inside the annular bead is formed entirely flat.
環状接地部 3の外側立上り壁 7の傾斜角 αは 5 ° 〜 3 0 ° 、 内側立上 り壁 4の傾斜角度 ]3は 6 5 ° 〜 1 1 0 ° の範囲に形成する。 又、 底壁中 心の接地面からの高さ hは、 レトルト処理時に内圧上昇に伴って缶底が 膨張し、 室温に戻ったとき底壁に残る膨らみが環状接地部よりも外方に 突出しないことが必要でぁリ、 0 . 1〜 1 0議、 望ましくは 0 . 5〜 6 mmの範囲に形成する。 さらに、 環状ビード 5は、 内圧に対する底部の耐 圧強度を高める役割を果たし、 深さをある程度深くすれば耐内圧強度が 向上することが確認された。 該環状ビード 5の存在が底部の耐圧強度上 昇に機能するのは、 内圧上昇に対して平坦な底壁の外側への膨らみに対 して、 該環状ビード形状が周辺の剛性を増し、 且底中央部の変形量を抑 えるためであり、 この効果を得るには、 環状ビード 5の深さ mは、 0 . The inclination angle α of the outer rising wall 7 of the annular ground part 3 is in the range of 5 ° to 30 °, and the inclination angle of the inner rising wall 4 is in the range of 65 ° to 110 °. In addition, the height h of the center of the bottom wall from the grounding surface is such that the can bottom expands as the internal pressure increases during retort processing, and the bulge remaining on the bottom wall protrudes outward from the annular grounding part when the temperature returns to room temperature. It is not necessary to make a hole, 0.1 to 10 mm, preferably 0.5 to 6 mm. Furthermore, it was confirmed that the annular bead 5 plays a role of increasing the pressure resistance of the bottom against the internal pressure, and that the internal pressure resistance is improved by increasing the depth to some extent. The presence of the annular bead 5 functions to increase the pressure resistance of the bottom part because the annular bead shape increases the peripheral rigidity against the swelling to the outside of the flat bottom wall with the increase of the internal pressure, and In order to obtain this effect, the depth m of the annular bead 5 is set to 0.
1 〜 5 mm望ましくは、 0 . 1 mm〜 3誦の範囲が良い。 また、 環状接地部 3の接地径は自立性と強度の面から缶胴径の 7 0〜 9 8 %の範囲、 また 底壁の平坦部の径は環状接地部の接地径に対して 6 0〜 9 0 %の範囲で 形成することが、 底部での内圧検査適性の良い範囲であることが確認さ れた。 1-5mm, preferably 0.1mm-3 range is good. The ground diameter of the annular grounding part 3 is in the range of 70 to 98% of the can body diameter from the viewpoint of independence and strength, and the diameter of the flat part of the bottom wall is 60 It was confirmed that the formation in the range of ~ 90% was a good range for the internal pressure inspection at the bottom.
底部を以上のような形状に形成することによって、 底壁の耐圧強度が 向上し、 2ピースの薄肉缶において、 レトル ト殺菌処理時に想定される 缶内外差圧 5 kg f / cm2に耐え得る耐圧強度を得ることができる。 該耐圧 強度は、 後述するようにレ トル ト処理時に、 内容品の殺菌に必要なレ ト ルト処理を行ったときの圧力上昇に耐え得る強度である。 缶底部の板厚 は、 耐圧強度を維持し且つ板材を可能な限リ薄くする範囲として、 スチ 一ル材で 0. 1 5〜0. 2 5mm、 アルミニューム材の場合は、 スチール 材ょリ耐圧性が劣るため 0. 2 5〜0. 3 5mmの範囲が適当である。 By forming the bottom in the shape as described above, improved compressive strength of the bottom wall, the thin cans 2-piece can withstand the can out differential pressure 5 kg f / cm 2 to be assumed at the time of retort sterilization A pressure resistance can be obtained. The pressure resistance is equal to the rate required for sterilizing the contents during retorting as described later. This is a strength that can withstand a pressure increase during the tilting process. The thickness of the bottom of the can is 0.15 to 0.25mm for steel, and steel for aluminum, to maintain the pressure resistance and to make the plate as thin as possible. Since the pressure resistance is poor, the range of 0.25 to 0.35 mm is appropriate.
本実施形態の缶体は底部が以上のような形状を有し、 該缶体を使用し た本発明の打検適性を有する低陽圧缶詰の実施形態を説明する。 The bottom of the can body of this embodiment has the above-described shape, and an embodiment of a low positive pressure can having the suitability for percussion of the present invention using the can body will be described.
ミルク入リ低酸性飲料を缶体にホッ トバックし、 液体窒素又はドライ アイス或いはその他の不活性ガス (以下、 単に窒素等という) を充填し て密封するが、 その際、 窒素等充填後の室温における缶内圧が 0. 2〜 0. 8 kgf/cm2好ましくは 0. 2〜0. 6 kg i/cm2と通常実施されている 陽圧缶詰よりも低い内圧となるように設定し、 且つ設定圧力が ± 0. 2 k gi/cm2好ましくは ± 0. 1 kgiZcm2の精度を維持するように、 窒素等の 充填量を制御して充填密封する。 本発明ではこのように内圧を低めに設 定し、 且つ設定圧力のバラツキを小さくすることが重要でぁリ、 これに ょリ、 検出される缶内圧が変敗に起因するものであるか、 単なる缶内圧 のバラツキによるものか判別することができ、 缶內圧の検査に従来の陰 圧缶で使用されている底打検等を行えば、 変敗の正確な検出が可能とな る。 A low acid beverage with milk is hot-backed into a can and filled with liquid nitrogen or dry ice or other inert gas (hereinafter simply referred to as nitrogen) and sealed. At that time, room temperature after filling with nitrogen etc. The internal pressure of the can is set to be 0.2 to 0.8 kgf / cm 2, preferably 0.2 to 0.6 kg i / cm 2 , which is lower than that of the positive pressure can which is usually carried out, and Filling and sealing are performed by controlling the filling amount of nitrogen or the like so that the set pressure maintains an accuracy of ± 0.2 kgi / cm 2, preferably ± 0.1 kgiZcm 2 . In the present invention, it is important to set the internal pressure to a low value and to reduce the variation in the set pressure, so that the detected internal pressure of the can is caused by deterioration. It is possible to determine whether the pressure is simply due to the variation in the internal pressure of the can. If the bottom pressure of a conventional negative pressure can is used for the inspection of the can pressure, it is possible to accurately detect deterioration.
ガス置換にょリ設定内圧を精度良く得る方法として、 例えば、 内容物 が充填された缶のヘッ ドスペースに、 卷締直前にミス ト状の液体窒素等 の液化ガス又はドライアイスと、 低温の窒素ガス等の不活性ガスを同時 に充填する方法が採用できる。 所定の粒径のミス ト状液化ガス又はドラ ィアイスと不活性ガスの混合体をへッ ドスペースに吹き付けることによ つて、 ヘッ ドスペース内の空気が追い出されてガス置換される。 そして、 気化して不活性ガスとなる液化ガス又はドライアイスをミス ト状に微細 粒にすることによって、 シーマでの卷締時慣性力の影響よりも粘性の影 響が支配的となるので、 缶の回転による遠心力の影響を受けず、 液化ガ ス又はドライアイスが外部に飛散せずに缶内に留まリ、 密封後にこれら の気化膨張と低温気体の温度膨張によリ缶内に内圧を発生し、 內容量の バラツキに関わらず、 常に一定の内圧を得ることができる。 そして、 気 化膨張と温度膨張の割合を制御することによって、 充填内圧を制御する ことができ、 所望の内圧を精度良く安定して得ることができる。 As a method for accurately obtaining the set internal pressure for gas replacement, for example, a liquefied gas such as liquid mist or dry ice, such as liquid nitrogen, and low-temperature nitrogen are placed in the head space of a can filled with contents immediately before winding. A method of simultaneously filling with an inert gas such as a gas can be adopted. By blowing a mist-like liquefied gas or a mixture of dry ice and an inert gas of a predetermined particle size into the head space, the air in the head space is expelled and replaced by gas. By making liquefied gas or dry ice that evaporates into an inert gas into fine particles in the form of mist, the influence of viscosity becomes more dominant than the effect of inertia at the time of seam tightening. Liquefied gas or dry ice remains in the can without being affected by the centrifugal force due to the rotation of the can, and does not scatter outside. Generates internal pressure, 內 Regardless of the variation, a constant internal pressure can always be obtained. By controlling the ratio between the vaporization expansion and the temperature expansion, the filling internal pressure can be controlled, and a desired internal pressure can be accurately and stably obtained.
次に、 密封充填後に行うレ トル ト殺菌処理工程では、 レ トル ト処理時 の缶内外差圧が 5 kgi/cm2以内となるようにレ トルト殺菌処理を行う。 缶内外差圧 5 kgf/cm2は、 本発明ではレ トル ト殺菌前の缶内圧を 0. 2Next, in the retort sterilization process performed after sealing and filling, the retort sterilization process is performed so that the pressure difference between the inside and the outside of the can during the retort process is within 5 kgi / cm 2 . In the present invention, the pressure difference between the can and the outside of the can of 5 kgf / cm 2 is 0.2 in the present invention before the retort sterilization.
〜 0. 8 kgf/cm2好ましくは 0. 2〜0. 6 kgi/cm2に設定してあるので、 レトルト殺菌処理時の圧力上昇を 4. 2〜4. 8 kgi/cm2まで許容できる ことを意味し、 この圧力上昇は内容品である低酸性飲料の殺菌処理を行 う のに、 十分なレ トル ト処理が確保できる範囲である。 Since ~ 0. 8 kgf / cm 2, preferably it is set to 0. 2~0. 6 kgi / cm 2 , can tolerate the pressure rise during retorting to 4. 2~4. 8 kgi / cm 2 This means that this increase in pressure is within the range where sufficient retort treatment can be ensured to sterilize the low-acid beverage content.
以上のような工程を経て製造された缶詰は、 缶材がスチール又はアル ミニユームを主材とする薄肉の缶であるにも係らず、 レ トルト殺菌処理 時の缶内圧上昇に対してバックリンング等の変形を抑えることができ、 缶底が十分な耐圧性能を備えている。 しかも、 室温において缶内圧が土 0. 2kgi/cm2好ましくは ± 0. 1 kgf/cm2の精度を有しているで、 内容品 変敗が検出可能である。 そして、 缶の底壁の少なく とも中心部が平坦面 となっているので、 打検適性に優れている。 従って、 本発明によれば、 レトルト殺菌を必要とする低酸性飲料を薄肉の 2ピース缶に充填して、 耐圧強度を有すると共に、 内容品の十分な変敗検出能を確保することが できるので、 従来の低酸性飲料缶と比べて薄肉軽量化ができ、 アルミ二 ユーム缶でも使用でき缶コストの低減を図ることができる。 The cans manufactured through the above processes are back-ringed against the rise in can pressure during the retort sterilization process, even though the can material is a thin-walled can made mainly of steel or aluminum. The bottom of the can has sufficient pressure resistance. Moreover, at room temperature, the internal pressure of the can has an accuracy of 0.2 kgi / cm 2, preferably ± 0.1 kgf / cm 2 , so that deterioration of the contents can be detected. At least the center of the bottom wall of the can is a flat surface, so it has excellent tapping suitability. Therefore, according to the present invention, a low-acid beverage that requires retort sterilization can be filled in a thin two-piece can to have pressure resistance and to ensure sufficient deterioration detection ability of the contents. However, compared to conventional low-acid beverage cans, it can be made thinner and lighter, and can be used for aluminum cans and can cost can be reduced.
以上本発明の一実施形態について説明したが、 本発明はその技術的思 想の範囲内で種々の変更が可能であリ、 上記実施形態のものに限定され るものではない。 また、 上記実施形態では、 内圧検査を打検によリ行う 場合について説明したが、 本発明の陽圧缶詰は、 必ずしも打検に限るも のではない。 例えば、 缶詰の蓋部や底部又は缶胴部といった缶詰外周部 の変位を変位計で測定することによって缶内圧状態に換算して內圧検査 を行うもの、 或いは缶詰外周部を所定圧力で押し込んで、 その反力を測 定することによって缶内圧状態に換算して内圧検査を行うものにも好適 に適用できる。 何れの内圧検査方法を採用するにしても、 缶詰外周部の 測定部位が内圧変化に対応して、 その振動数、 変位量、 又は反力の変化 が正確に測定し易い状態にあるとともに、 変敗缶の検出が可能な内圧範 囲を設定することが必要である。 そのため、 本発明では、 缶内圧は室温 において 0. 2〜0. 8 kgi/cm2好ましくは 0. 2~0. 6kgi/cm2の範 囲に設定して、 且つ設定圧力に対して ± 0. 2 k g f Zc m2好ましく は ± 0. 1 k g f c m2の精度を維持することが、 最も好ましい内圧 検査適性を有する低陽圧缶詰であることを確認した。 また、 内容品も必 ずしも、 低酸性飲料に限るものではない。 Although one embodiment of the present invention has been described above, the present invention can be variously modified within the scope of the technical idea, and is not limited to the above embodiment. Further, in the above embodiment, the case where the internal pressure inspection is performed by punching is described, but the positive pressure can of the present invention is not necessarily limited to punching. For example, the displacement of the outer periphery of the can, such as the lid, the bottom, or the body of the can, is measured with a displacement meter and converted to the internal pressure of the can to perform a low pressure test, or the outer periphery of the can is pushed in at a predetermined pressure. It is also suitable for measuring the reaction force and converting it to the can internal pressure state to perform internal pressure inspection. Applicable to Regardless of which internal pressure test method is adopted, the measurement site on the outer periphery of the can is in a state where it is easy to accurately measure the change in the frequency, displacement, or reaction force in response to the change in the internal pressure. It is necessary to set the internal pressure range where loss can be detected. Therefore, in the present invention, the can internal pressure 0.5 at room temperature 2~0. 8 kgi / cm 2 is preferably set to the range of 0. 2 ~ 0. 6kgi / cm 2, and ± respect to the set pressure 0 It was confirmed that maintaining a precision of 0.2 kgf Zcm 2, preferably ± 0.1 kgfcm 2 , was a low positive pressure can with the most suitable internal pressure inspection suitability. The content is not necessarily limited to low-acid beverages.
図 3は、 本発明の缶体の缶底形状を変形した種々の実施形態を示し、 これらの形状を採用しても、 同様な作用効果が得られる。 以下の実施形 態のものにおいて、 図 1に示す実施形態の缶体と異なる部分のみについ て説明する。 同図 (a) の缶体 1 0は、 環状接地部 1 1の内側立上リ壁 1 2の傾斜角 βをやや大きく し、 環状ビード 1 3はその頂部から底壁 1 4に向かって直線状に緩傾斜して底壁に連なっている緩傾斜部 1 3 ' を 有している。 FIG. 3 shows various embodiments in which the shape of the can bottom of the can body of the present invention is modified. Similar effects can be obtained by employing these shapes. In the following embodiment, only portions different from the can of the embodiment shown in FIG. 1 will be described. The can body 10 in the figure (a) has a slightly larger inclination angle β of the inner rising wall 12 of the annular grounding portion 11, and the annular bead 13 has a straight line from the top to the bottom wall 14. It has a gently inclined portion 13 'that is gently inclined in a shape and continues to the bottom wall.
同図 (b) に示す缶体 1 5は、 特に底壁形状が異なっている。 該実施 形態の底壁 1 7は、 その中心部 1 7 ' は平坦であるが外周部 1 1" が環 状ビード 1 6の緩傾斜部 1 6 ' の端部に向かって傾斜状に形成されてい る。 同図 ( c) に示す缶体 20は、 環状接地部 2 1が全体として幅広に 形成されている点に特徴がある。 即ち、 該環状接地部 2 1は、 その先端 部 2 1 ' から緩傾斜面 2 1 " を有し、 該緩傾斜面から環状ビード 2 3に 連なる内側立上リ壁 2 2となっている。 同図 (d) に示す缶体 2 5は、 環状接地部 2 6を (a) に示す実施形態のものよリ幅広く、 (c ) に示 す実施形態の環状接地部 2 1よリも幅狭く形成したものに相当し、 該底 壁 2 7面を高く形成してある。 同図 (e) に示す缶体 3 0は、 環状接地 部 3 1 と平坦な底壁 34との間に、 環状ビードを四状ビード 3 2と ώ状 ビード 3 3の 2条に形成したものに相当する。 The can body 15 shown in FIG. 5B has a particularly different bottom wall shape. The bottom wall 17 of the present embodiment has a flat central portion 17 ′, but an outer peripheral portion 11 ″ is formed so as to be inclined toward the end of the gentle inclined portion 16 ′ of the annular bead 16. (C) is characterized in that the annular grounding portion 21 is formed to be wide as a whole, that is, the annular grounding portion 21 has a tip portion 21 ′ And a gentle inclined surface 2 1 ″, and an inner rising wall 22 extending from the gentle inclined surface to the annular bead 23. In the can body 25 shown in FIG. 4D, the annular grounding portion 26 is wider than that of the embodiment shown in FIG. 5A, and is also wider than that of the embodiment shown in FIG. The bottom wall 27 is formed high, corresponding to a narrow one. The can body 30 shown in FIG. 3E has an annular bead formed between the annular grounding portion 31 and the flat bottom wall 34 in two lines of a four-shaped bead 32 and a ώ-shaped bead 33. Is equivalent to
実施例 実施例 1 Example Example 1
表面処理銅^ Kの両面に、 ポリエステルフィルムをラミネ一トした板厚 Surface thickness of laminated polyester film on both sides of surface treated copper ^ K
0. 1 8mmの銅板のブランクから絞リしごき及ぴス トレツチ加工を行い、 缶胴径 5 3mm、 接地径 4 6. 8 nunで、 外側立上り壁の傾斜角 α = 1 0 ° 、 内側立上リ壁の傾斜角 i3 = 7 8° 、 接地位置より底壁面の高さ h = 3. 3mm、 底壁平坦部径 3 5. 6 mm、 平坦部から環状溝までの深さ 1 . 9mm で、 且つその傾斜角度 4 3° 、 缶の高さ 1 0 Ommのシームレス缶を成形 した。 缶底部の板厚は 0. 1 8mmであった。 Squeeze and stretch from a 0.18mm copper plate blank, stretch the can with a can body diameter of 53mm, a ground contact diameter of 46.8nun, inclination angle of outer rising wall α = 10 °, inner rising The inclination angle of the wall i3 = 78 °, the height of the bottom wall from the ground contact position h = 3.3 mm, the flat wall diameter of the bottom wall 35.6 mm, the depth from the flat part to the annular groove 1.9 mm, In addition, a seamless can having an inclination angle of 43 ° and a can height of 10 Omm was formed. The thickness of the bottom of the can was 0.18 mm.
成形された上記シームレス缶にミルクコーヒーを 1 9 0 g充填し、 且 つ缶内圧 0. 5 ± 0. 1 kgf/cm2を発生するように液体窒素を充填した 後、 卷締密封を行いその後通常のレトルト処理工程における加熱殺菌、 冷却を行い陽圧缶詰 1 0 0 0缶を得た。 得られた缶詰は、 缶の異常変形 はなく、 レトルト処理に対する耐圧強度を有していることが確認された。 そして、 得られた全缶について打検検査を行ったところ、 全缶について 内圧に対する適性な打検精度が得られ、 全缶打検適性を有することが確 認された。 The molded seamless can was filled with 190 g of milk coffee and liquid nitrogen so as to generate an internal pressure of 0.5 ± 0.1 kgf / cm 2 , and then sealed and sealed. Heat sterilization and cooling in the usual retort treatment step were performed to obtain positive pressure canned 100 cans. It was confirmed that the obtained can had no abnormal deformation of the can and had a pressure resistance to the retort treatment. A percussion inspection was performed on all the cans obtained. As a result, it was confirmed that all the cans had proper perforation accuracy with respect to the internal pressure, and that all the cans had suitability for perforation.
比較例 1 Comparative Example 1
実施例 1 と同じく成形されたシームレス缶を使用して、 ミルクコーヒ 一を 1 9 0 g充填し、 且つ缶内圧 1 . 0 ± 0. 1 kgf/cm2を発生するよ うに液体窒素を充填した後、 卷締密封を行いその後通常のレトルト処理 工程における加熱殺菌、 冷却を行い陽圧缶詰 1 0 0 0缶を得た。 そのう ち、 2 5 0缶は内側立上リ壁において局所的な座屈変形が発生し、 この 内圧条件での耐圧性不足であることが分かった。 また、 座屈していない 残リの缶詰についても、 環状ビード近傍の平坦部の変形が比較的大きく、 打検を行ったところ、 レトルト処理を受けない缶の周波数特性と異なる ものが多数ぁリ、 打検適性が得られなかった。 Using a seamless can molded in the same manner as in Example 1, 190 g of milk coffee was filled, and liquid nitrogen was filled so as to generate an internal pressure of 1.0 ± 0.1 kgf / cm 2 . Thereafter, it was rolled and sealed, and then subjected to heat sterilization and cooling in a usual retort treatment step to obtain 100000 positive pressure cans. Among these, it was found that local buckling deformation occurred in the 250 rise cans on the inner riser wall, and the pressure resistance under these internal pressure conditions was insufficient. Regarding the remaining cans that have not buckled, the flat part near the annular bead has relatively large deformation. No percussion suitability was obtained.
比較例 2 Comparative Example 2
缶内圧が 0. 1 kgf/cm2となるように液体窒素の量を減らした以外は 実施例 1及び比較例 1 と同様にして、 ミルクコーヒー 1 9 0 gの陽圧缶 詰 1 00 0缶を得た。 得られた缶詰は、 全缶が缶体の強度が不足し、 輸 送時又はベンダーでの取扱が不可であった。 Positive-pressure can of milk coffee 190 g in the same manner as in Example 1 and Comparative Example 1 except that the amount of liquid nitrogen was reduced so that the can pressure became 0.1 kgf / cm 2 100,000 cans were obtained. All of the cans obtained had insufficient strength of the cans and could not be transported or handled by vendors.
比較例 3 Comparative Example 3
実施例 1のシームレス缶体において平坦部の径を 44mmに変更して、 実施例 1 と同様な加工条件でシームレス缶を得ようとしたが、 環状溝に 割れが生じ缶の加工ができなかった。 In the seamless can of Example 1, the diameter of the flat portion was changed to 44 mm, and an attempt was made to obtain a seamless can under the same processing conditions as in Example 1, but the annular groove was cracked and the can was not processed. .
比較例 4 Comparative Example 4
また、 実施例 1のシームレス缶体において平坦部の径を 2 6 mmに変更 して、 実施例 1 と同様な加工条件でシームレス缶体を得、 該缶体を使用 して実施例 1 と同じ工程を経てミルクコーヒー 1 90 gの陽圧缶詰 1 0 00缶を得た。 得られた缶詰は、 レ トル ト処理時の缶底部の耐圧性能が 低く、 全ての缶詰がレ トル ト処理によリ缶底部が変形してしまい、 打検 ができなかった。 Further, the diameter of the flat portion was changed to 26 mm in the seamless can of Example 1, and a seamless can was obtained under the same processing conditions as in Example 1, and the same as Example 1 was performed using the can. Through the steps, 10000 cans of positive pressure canned milk coffee (190 g) were obtained. The obtained cans had low pressure resistance at the bottom of the can during retort treatment, and all cans were deformed by the retort treatment and the bottom of the can was deformed.
実施例 2 Example 2
図 1及び図 2に示す缶底形状の缶体と、 図 3 (a) に示す缶底形状の 缶体の缶底部の耐圧強度調べるために、 次のような試験を行った。 The following tests were conducted to examine the pressure resistance of the can bottom with the can bottom shape shown in Figs. 1 and 2 and the can bottom with the can bottom shape shown in Fig. 3 (a).
図 1及び図 2に示す缶体形状において、 板厚 t = 0. 1 8 5mm、 β = 74° 、 h = 3. 3mm、 m= 1. 8mm、 缶内径 d = 5 2. 5 mmの寸法と なるように、 スチールシームレス缶を絞り ' しごき成形して得た。 該缶 体の内圧を、 室温における外部と缶内部の圧力差が Okgi/cm2から 5kgf /cm2になるまで徐々に上げ、 その後内圧を次第に下げて元の 0 kgi/cm2 まで戻した場合の底壁中心部の変位量を測定する試験を行った。 なお、 図 1において破線は缶底が最大に変位した状態を示している。 In the can body shape shown in Fig. 1 and Fig. 2, the dimensions are: plate thickness t = 0.185mm, β = 74 °, h = 3.3mm, m = 1.8mm, can inner diameter d = 52.5mm Then, the steel seamless can was drawn and ironed. The internal pressure of the can body, when the pressure difference between the inside the outside and the can at room temperature was gradually raised from Okgi / cm 2 until 5 kgf / cm 2, and returned to the original 0 kg ip / cm 2 by lowering thereafter the internal pressure gradually A test was conducted to measure the amount of displacement at the center of the bottom wall. The broken line in FIG. 1 indicates a state in which the bottom of the can is displaced to the maximum.
その結果を図 4 (a) に示す。 該グラフにおいて、 右上部角が原点で ぁリ、 縦軸が中心部の変位量 (mm)を表し横軸が缶内圧(kgf/cm2)を表し ている。 その結果、 缶内圧を外部との圧力差が 5 kgf/cm2となった時点 での底壁中央部の初期形状からの変位量は約 1.5mmであったが、 内圧 を元に戻した状態では缶底に多少の変形は残るが、 全く問題のない範囲 であり、 該缶が内圧差 5kgi/cm2まではパックリング等の不良変形する ことなく、 十分な耐圧性を有していることが確認された。 The result is shown in Fig. 4 (a). In the graph, the upper right corner represents the origin at the origin, the vertical axis represents the displacement (mm) at the center, and the horizontal axis represents the can pressure (kgf / cm 2 ). State as a result, the pressure difference between the external cans internal pressure although displacement from the initial shape of the bottom wall central portion at the time of a 5 kgf / cm 2 was about 1.5 mm, which restore the internal pressure in but remains slight deformation can bottom, in the range without any problem, the can is up to pressure differences 5kgi / cm 2 to poor deformation such packs ring It was confirmed that they did not have sufficient pressure resistance.
実施例 3 Example 3
同様な実験を缶底形状が図 3 (a) に示す形状のスチールシームレス 缶体を上記のようにして得て、 それについても行った。 該缶体の寸法関 係は次の通リである。 胴部板厚 t = 0. 1 8 5議, β = 8 8。 、 h = 2. 4mm、 m= 1. 8mm、 d = 5 2. 5mmである。 その結果を、 図 4 ( b ) に示す。 該缶体の場合も略同様な結果を示していることが確認された。 実験例 A similar experiment was performed on a steel seamless can having the shape shown in Fig. 3 (a). The dimensions of the can are as follows. Body thickness t = 0.185, β = 88. , H = 2.4 mm, m = 1.8 mm, d = 52.5 mm. The result is shown in Fig. 4 (b). It was confirmed that the can body showed substantially the same results. Experimental example
内圧検査適性を得るための缶内圧の適性範囲を求めるために、 缶内圧 を 1缶毎に 0〜 1 kgf/cm2の範囲で設定圧力を変えた陽圧供試缶詰を作 成し、 それらの供試缶詰について打検を行って、 陽圧缶詰の打検試験を 行った。 同様な実験を、 缶内圧を 0〜一 0 , 6 kgf/cm2の範囲で設定圧 力を変えた陰圧供試缶詰を作成し、 缶底部で陰圧打検試験を行った。 な お、 使用した缶体は、 P ETフィルムをラミネートしたスチール缶の 2 5 0 g 2ピース缶である。 その結果を図 5の缶内圧—周波数分布曲線に 示す。 なお、 図 5において、 三角は陽圧缶詰を表し、 Xは陰圧缶詰を表 している。 陰圧缶詰に対する横軸 (缶内圧力) は、 マイナス記号を省い た絶対値を表している。 縦軸は、 検出振動周波数である。 To determine the appropriate range of the can internal pressure for obtaining manometry aptitude, create a positive pressure supply trial canned changing the set pressure of the can internal pressure in the range of 0 to 1 kgf / cm 2 per cans, they A punching test was carried out on the test cans, and a punching test was conducted on positive pressure cans. In a similar experiment, negative pressure test cans were prepared by changing the set pressure within the can pressure range of 0 to 10 kgf / cm 2 , and a negative pressure punching test was performed at the bottom of the can. The can body used was a 250 g 2-piece can of a steel can laminated with a PET film. The results are shown in the can pressure-frequency distribution curve in Fig. 5. In Fig. 5, triangles indicate positive pressure cans, and X indicates negative pressure cans. The horizontal axis (pressure in the can) for negative pressure cans indicates the absolute value without the minus sign. The vertical axis is the detected vibration frequency.
該グラフから陽圧缶詰の場合、 略 0. 2〜0. 8 kgi/cm2好ましくは 0. 2〜0. 6 kgf/cm2の範囲が缶内圧力上昇に対する振動周波数の上 昇の傾きが大きく、 検出能が高いことが分かる。 また、 この範囲は、 陰 圧缶詰の打検曲線との傾きとも略一致し、 陰圧缶詰の場合と略同程度の 判別能を有する内圧検査適性を有していることが分かる。 From the graph of positive pressure canned, approximately 0. 2~0. 8 kgi / cm 2 is preferably 0. 2~0. 6 kgf / cm 2 in the range of the temperature above the oscillation frequency with respect to the can pressure increase gradient It can be seen that it is large and has high detectivity. Further, this range almost coincides with the slope of the negative pressure canned beating inspection curve, and it can be understood that the internal pressure inspection aptitude has almost the same discrimination ability as that of the negative pressure canned.
以上のように、 本発明によれば、 缶内圧を 0. 2〜0. 8 kgf/cm2好 ましくは 0 · 2〜0. 6 kgf/cm2と非常に低い陽圧であることによリ、 シームレスの薄肉缶がレトルト処理時の内圧上昇に耐える缶底耐圧強度 を得ることができると共に、 缶内圧のバラツキが少なく充填密封されて なることから缶詰が打検等の内圧検査適性を有し、 内圧検査による変敗 缶の確実な検出が可能である。 産業上の利用可能性 As described above, according to the present invention, the internal pressure of the can is 0.2 to 0.8 kgf / cm 2, preferably 0.22 to 0.6 kgf / cm 2 , In addition, seamless thin-walled cans can achieve the pressure resistance of the bottom of the can that withstands the increase in internal pressure during retort processing, and because the internal pressure of the can is small, the can is filled and sealed. It can reliably detect spoiled cans by internal pressure inspection. Industrial applicability
本発明にかかる内圧検査適性を有する低陽圧缶詰及びその缶体は、 低 酸性飲料等腐敗 ·変敗し易い内容品の缶詰の缶材の薄肉軽量化 ·缶コス トの低減化 ·省資源を図ることができ、 且つ変敗缶の検出能が高いので、 特に、 極めて変敗 ·腐敗し易い低酸性飲料缶詰等変敗缶の高検出能が要 求される缶詰及びその缶体として有用である。 The low-positive-pressure cans having the suitability for internal pressure inspection according to the present invention and the can bodies thereof can be used for decay of low-acid beverages and the like. And the ability to detect spoiled cans is high, so it is particularly useful as cans and their cans that require high detectability of spoiled cans, such as canned low-acid beverages, which are extremely susceptible to spoilage and decay. It is.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP98961554A EP1103470A4 (en) | 1997-12-26 | 1998-12-25 | Metal can having a pressure control device |
| AU16891/99A AU1689199A (en) | 1997-12-26 | 1998-12-25 | Canned goods of low positive pressure having inner pressure checking adaptability, and can body of the same |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9/366870 | 1997-12-26 | ||
| JP36687097A JPH11193016A (en) | 1997-12-26 | 1997-12-26 | Low positive pressure cans with internal pressure inspection suitability and can bodies |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1999033709A1 true WO1999033709A1 (en) | 1999-07-08 |
Family
ID=18487896
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1998/005905 Ceased WO1999033709A1 (en) | 1997-12-26 | 1998-12-25 | Canned goods of low positive pressure having inner pressure checking adaptability, and can body of the same |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1103470A4 (en) |
| JP (1) | JPH11193016A (en) |
| KR (1) | KR20000075655A (en) |
| AU (1) | AU1689199A (en) |
| TW (1) | TW522119B (en) |
| WO (1) | WO1999033709A1 (en) |
Families Citing this family (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US9731884B2 (en) * | 2000-08-31 | 2017-08-15 | Co2Pac Limited | Method for handling a hot-filled plastic bottle having a deep-set invertible base |
| JP4770084B2 (en) * | 2001-08-03 | 2011-09-07 | 東洋製罐株式会社 | Sealed can |
| US9969517B2 (en) * | 2002-09-30 | 2018-05-15 | Co2Pac Limited | Systems and methods for handling plastic containers having a deep-set invertible base |
| PL1843946T3 (en) | 2005-02-05 | 2010-12-31 | Ball Packaging Europe Gmbh | Stackable flat bottomed can |
| EP1813540A1 (en) | 2006-01-30 | 2007-08-01 | Impress Group B.V. | Can end for a can and such can |
| US11897656B2 (en) | 2007-02-09 | 2024-02-13 | Co2Pac Limited | Plastic container having a movable base |
| JP5085411B2 (en) * | 2007-12-26 | 2012-11-28 | 大和製罐株式会社 | Retort compatible small capacity screw can |
| FR2954296B3 (en) * | 2009-12-23 | 2011-12-23 | Impress Group Bv | METAL CONSERVATION BOX FOR A FOOD PRODUCT |
| JP4877538B2 (en) * | 2010-06-08 | 2012-02-15 | 東洋製罐株式会社 | Seamless can body |
| JP7378200B2 (en) * | 2017-12-22 | 2023-11-13 | アルテミラ製缶株式会社 | can body |
| JP7456141B2 (en) * | 2019-12-11 | 2024-03-27 | 東洋製罐株式会社 | seamless can body |
| JP2023046999A (en) * | 2021-09-24 | 2023-04-05 | 東洋製罐株式会社 | Metallic cup |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01302159A (en) * | 1988-05-31 | 1989-12-06 | Toyo Seikan Kaisha Ltd | Inspection on high-temperature sterilizing finished positive pressured can |
| JPH0743279A (en) * | 1993-07-27 | 1995-02-14 | Mitsubishi Heavy Ind Ltd | Method and equipment for inspecting inner pressure of enclosed container |
| JPH0755627A (en) * | 1993-08-20 | 1995-03-03 | Nippon Seimitsu Denki Kk | Device for inspecting internal pressure of can |
| JPH07151665A (en) * | 1993-11-26 | 1995-06-16 | Daiwa Can Co Ltd | Abnormal inspection method for can contents |
| JPH07508959A (en) * | 1992-11-16 | 1995-10-05 | アボツト・ラボラトリーズ | sterilizable plastic containers |
| JPH07509428A (en) * | 1992-07-30 | 1995-10-19 | カーノードメタルボックス ピーエルシー | Deformable terminal walls for pressure vessels |
Family Cites Families (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3905507A (en) * | 1974-04-05 | 1975-09-16 | Nat Can Corp | Profiled bottom wall for containers |
| US4151927A (en) * | 1974-07-12 | 1979-05-01 | Reynolds Metals Company | Container construction |
| JPS5325186A (en) * | 1976-08-20 | 1978-03-08 | Daiwa Can Co Ltd | Metallic can for drink containing carbon dioxide or the like |
| AU1736976A (en) * | 1976-09-01 | 1978-03-09 | Daiwa Can Co Ltd | A metallic container formed by drawing and ironing |
| JPS607328Y2 (en) * | 1977-09-01 | 1985-03-11 | 大和製缶株式会社 | Stackable metal tins with easy-open lids |
| JPS5648954A (en) * | 1979-09-18 | 1981-05-02 | Toyo Seikan Kaisha Ltd | Vessel having aptitude to impact test |
| GB2114031B (en) * | 1982-02-02 | 1985-10-09 | Metal Box Plc | Method of forming containers |
| JPS62500440A (en) * | 1984-10-03 | 1987-02-26 | ナショナル・キャン・コ−ポレイション | Dome forming device for forming the end wall of a container |
| JPS63272626A (en) * | 1987-04-20 | 1988-11-10 | Toyo Seikan Kaisha Ltd | Apparatus for preparing liquefied gas packed can |
| JPH01317378A (en) * | 1988-06-17 | 1989-12-22 | Toyo Seikan Kaisha Ltd | Canned low-acidic beverage and production thereof |
| GB2235759A (en) * | 1989-09-04 | 1991-03-13 | Guinness Son & Co Ltd A | Liquid dispensing system and packaging apparatus |
| JPH03129215U (en) * | 1990-04-06 | 1991-12-25 |
-
1997
- 1997-12-26 JP JP36687097A patent/JPH11193016A/en active Pending
-
1998
- 1998-12-24 TW TW087121597A patent/TW522119B/en not_active IP Right Cessation
- 1998-12-25 EP EP98961554A patent/EP1103470A4/en not_active Withdrawn
- 1998-12-25 AU AU16891/99A patent/AU1689199A/en not_active Abandoned
- 1998-12-25 WO PCT/JP1998/005905 patent/WO1999033709A1/en not_active Ceased
- 1998-12-25 KR KR1019997007720A patent/KR20000075655A/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH01302159A (en) * | 1988-05-31 | 1989-12-06 | Toyo Seikan Kaisha Ltd | Inspection on high-temperature sterilizing finished positive pressured can |
| JPH07509428A (en) * | 1992-07-30 | 1995-10-19 | カーノードメタルボックス ピーエルシー | Deformable terminal walls for pressure vessels |
| JPH07508959A (en) * | 1992-11-16 | 1995-10-05 | アボツト・ラボラトリーズ | sterilizable plastic containers |
| JPH0743279A (en) * | 1993-07-27 | 1995-02-14 | Mitsubishi Heavy Ind Ltd | Method and equipment for inspecting inner pressure of enclosed container |
| JPH0755627A (en) * | 1993-08-20 | 1995-03-03 | Nippon Seimitsu Denki Kk | Device for inspecting internal pressure of can |
| JPH07151665A (en) * | 1993-11-26 | 1995-06-16 | Daiwa Can Co Ltd | Abnormal inspection method for can contents |
Non-Patent Citations (1)
| Title |
|---|
| See also references of EP1103470A4 * |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH11193016A (en) | 1999-07-21 |
| KR20000075655A (en) | 2000-12-26 |
| AU1689199A (en) | 1999-07-19 |
| TW522119B (en) | 2003-03-01 |
| EP1103470A4 (en) | 2006-06-21 |
| EP1103470A1 (en) | 2001-05-30 |
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