WO1999065289A1 - Cutting and mulching blade and device - Google Patents
Cutting and mulching blade and device Download PDFInfo
- Publication number
- WO1999065289A1 WO1999065289A1 PCT/IL1999/000336 IL9900336W WO9965289A1 WO 1999065289 A1 WO1999065289 A1 WO 1999065289A1 IL 9900336 W IL9900336 W IL 9900336W WO 9965289 A1 WO9965289 A1 WO 9965289A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- cutting
- angle
- mulching
- main body
- blade
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D34/00—Mowers; Mowing apparatus of harvesters
- A01D34/001—Accessories not otherwise provided for
- A01D34/005—Mulching means
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D2101/00—Lawn-mowers
Definitions
- the present invention generally relates to a blade and device for performing tasks which involve cutting and mulching, such as lawn mowing.
- the present invention further relates to a method for performing tasks such as lawn mowing, utilizing said blade and device.
- the shredding or mulching of cut grass simplifies the task of disposing of cut grasses.
- mulching is performed simultaneously with the cutting action of the cutting blade.
- the efficiency of a mulching blade is determined by two main parameters which are: 1. mulching capacity verses mulching motor capacity and 2. the extent to which the grass is shredded.
- cutting and mulching are performed at the level of cutting (plant growth surface) or higher than the plant growth surface. Mulching is always close to the blade axis where the velocity of the blade's rotation is smaller than at the blade's edge, thereby greatly effecting the mulching efficiency.
- the lower edge of the hood 24 of the cutting blade is at a distance h3 from the ground surface and at distance hi from the edge 34 of the cutting blade, thereby shielding the surroundings from objects that may be flung by the rotating cutting blade.
- the mulched grass 23 accumulates in the cylindrical hood. The accumulated mulch interferes with the mower motion and obstructs the function of the blade 10.
- the spherical free wheel 1 comprises a vertical axis 3, a horizontal axis 2 and a spherical wheel body having a radius of R-R and a cylindrical component b.
- P is the pivoting point around a vertical axis 3 extending from point P.
- E is the eccentricity required to achieve the correct steering, whereas E is much smaller for a spherical wheel than for a cylindrical wheel.
- Safety precautions in lawn mowers usually comprise a mechanism for breaking motor movement.
- the safer mowers are those in which the blade ceases rotating the quickest.
- the main problem encountered while breaking an electric mower's motor is its low self friction which exists when the motor terminals are unconnected, and the high moment of inertia of the blade.
- the common solution to these problems is switching the motor to a resistive load. In this method very high energy must be absorbed by the resistor at onset of the breaking and the energy absorption reduces with time so that only a device which will not malfunction under high stress at the onset of breaking, must be used.
- the present invention relates to a cutting and mulching blade designed to achieve efficient cutting and mulching and to a cutting and mulching device, also referred to in the present invention as a lawn mower, which comprises features, such as a specially designed blade and blade hood, a spherical free wheel and a fast breaking motor motion mechanism.
- the device of the present invention provides a safe mowing machine having enhanced passibility, cutting and mulching efficiency and capacity. Furthermore, these effects are provided without requiring the intervention of an operator. It will be appreciated that, while the present invention is adapted to use in lawn mowing, the different aspects of the invention are equally applicable in other types of machines performing tasks which involve rotating blades, cutting and mulching.
- the blade of the present invention comprises a main body having a longitudinal axis, upper and lower surfaces and at least one end from which at least one leading arm having upper and lower surfaces inclines downward at angle ⁇ in relation to the main body lower surface.
- the main body upper and lower surfaces may be cut to create angle ⁇ in relation to the main body's longitudinal axis and to create at least one cutting edge.
- the leading arm upper and lower surfaces are cut to create angle ⁇ ' in relation to the main body's longitudinal axis and to create at least one cutting edge.
- the main body end is at angle ⁇ to its longitudinal axis;
- the main body was cut to create a cutting edge or edges, they are chamfered to achieve at least one sharp edge at angle ⁇ and the leading arm's cutting edge or edges are chamfered to achieve at least one sharp edge at angle ⁇ l.
- Angles ⁇ and ⁇ l enable to draw the grass in the direction of the cutting edges of the blade, greatly enhancing the cutting of grass, especially of cold and delicate grasses.
- the combination of the main body's end angle ⁇ and leading arm cutting edge's angle ⁇ l causes the mulched grass to be tossed outward and to fall back again in a short circular motion into the outermost end of the cutting edge, where the mulching is most effective.
- the blade comprises a first leading arm which is a cutting leading arm and second one or more leading arm which are mulching leading arms, the cutting edges of which are located above (at a higher level) the first leading arm cutting edges, so that the cut grass falling back into the outermost end of the cutting edge, encounters, and is cut by, a plurality of cutting edges.
- the hood of the cutting blade of the present invention is a hood for covering a cutting blade, which forms one or more apertures when placed close to a surface. This aperture is available for releasing accumulated mulch and cut grass.
- the present invention further relates to a fast breaking motor motion mechanism.
- the mechanism comprises an electric motor, first and second transistors, connected to said motor, wherein said first transistor at least turns on said motor and said second transistor at least turns off said motor, a driver connected to said first and second transistors, for turning said first and second transistors on and off; a threshold detector connected to said driver for detecting a pre-determined power threshold within the electric circuit, a memory device connected to said threshold detector, wherein the memory device is set by the threshold detector when the threshold power is reached, and a timing wave connected to the driver and the memory device. The timing wave repeatedly resets the memory device and turns on the second transistor.
- the transistors change the load on the motor so that energy absorbed from the motor is at the maximum allowed by the transistors during the fast breaking.
- the device of the present invention may contain a spherical free wheel with a relatively small cylindrical component, thereby facilitating pivoting.
- the device of the present invention may be any conventional or automatic lawn mower containing any combination of the blade, blade hood, spherical free wheel or a fast motor motion breaking mechanism.
- the blade may be positioned such that one of its leading arms is at cutting level whereas the leading arm on other end of the main body is higher than the cutting level and does not contact the grass at all, creating no friction or any other interference with cutting and mulching activity.
- This particular design provides doubly strong cutting power at the end of the leading arm so that even dense and hot grasses may be relatively easily cut.
- the present invention further relates to a method for shearing plant growth comprising activating the device of the present invention and applying it to a plant growth surface, and to use of the blade of the invention for shearing plant growth.
- FIG. 1 is an illustration of a prior art cutting blade hood
- FIG. 2A and 2B are three dimensional illustrations of the impression left by a prior art free wheel having a low barrel profile (Fig. 2A) and by a prior art spherical free wheel (Fig. 2B);
- Fig. 3 is an illustration of a prior art spherical free wheel having a very short (if any) cylindrical component;
- Fig. 4 is a schematic view of the lawn mower of the present invention.
- Fig. 5 is a schematic view of Fig. 4 showing the possible height and distance differences characteristic of the lawn mower and of its operation.
- Fig. 6 is an illustration of the cutting blade hood of the present invention.
- Fig. 7 is a view of the underside of the lawn mower, especially showing the cutting blade hood according to a preferred embodiment of the present invention
- Fig. 8A, 8B, 8C and 8D are illustrations of an embodiment of the blade of the present invention.
- Fig 8A is an isometric view of the blade;
- Fig. 8B shows the angle of inclination of the leading arm of the blade;
- Fig 8C shows the angle of the chamfered leading arm along line A-A;
- Fig 8D is a view from the bottom of Fig Fig. 9A is an overview of a double wing cutting and mulching blade according to a preferred embodiment of the present invention.
- Fig 9B is the embodiment of Fig 9A in further detail;
- Fig. 10 is a diagram of the electronic circuit of the fast motor motion break mechanism.
- Fig. 11 illustrates a break curve comparison between resistive breaking and constant power breaking.
- the lawn mower comprises a rotating cutting and mulching blade 10, a cutting and mulching blade hood 24 (also referred to as cutting blade hood or blade hood), a front spherical free wheel 14, two rear wheels which are not spherical free wheels 16 (only one wheel is shown), a nut 20 for adjusting the height of the cutting blade and hood, a motor 28 and means 32 for coupling the motor with the cutting and mulching blade.
- the blade 10, which is illustrated in detail in Fig. 8A, has a flat main body 11 and an inclining leading arm 12 and 12' at each end of the main body 11.
- Each leading arm has at least one cutting edge (illustrated in Fig. 9A and 9B).
- Fig. 4 the front end of the blade hood will be described though the same principles are true for the rear of the hood.
- the bottom part of the blade hood is at distance h3 from the ground and a portion of the bottom of the blade hood 26 is at an angle 2 in relation to the ground level.
- Mulch and cut grasses are easily released from the mower while it is in backward motion, through the aperture 22 which is defined by h3 and Q-2.
- Distance h2 is the distance of the rear end of the hood from the ground level and is large enough to allow relatively unobstructed entry of grass into the hood when the machine is in backward motion and easy release of the mulch when the machine is in forward motion.
- Wheel 14 is a spherical free wheel and nut 20 is used to adjust the distance of the blade and hood from the ground (h2 and h3) achieving the required cutting level.
- the rotating axis when the cutting level of the machine is adjusted is axis 18 of the rear wheels 16 and 16' (16' is not shown in this figure). The mechanism of adjusting the blade and hood distance from ground level will be better understood from Fig. 5.
- the cutting blade is represented in its highest position (furthest from the ground level) by broken line 10' and the cutting blade hood is represented in its highest position by broken line 24'.
- Nut 20 enables to bring the machine to the desired height by twisting it on bolt 30 (which is also the vertical axis of spherical free wheel 14) thereby changing the distances h3 and h2.
- the blade hood 24 and the cutting blade 10 are at angles ⁇ and ⁇ l (shown in Fig. 4) in relation to the ground. The higher the cutting level required the higher h2 and h3 will be. Angles 9 and 01 will be reduced to zero at the highest cutting level.
- Fig. 4 The higher the cutting level required the higher h2 and h3 will be. Angles 9 and 01 will be reduced to zero at the highest cutting level.
- the blade and hood may be in the same or in different angles relatively to ground level (either ⁇ is equal to ⁇ l or ⁇ is not equal to ⁇ l) achieving different aerodynamic forces when the blade rotates.
- ⁇ is equal to ⁇ l
- ⁇ is not equal to ⁇ l
- the blade of the present invention may be positioned such that the leading arm 12 on one end of the main body 11 is at cutting level whereas the leading arm 12' on the other end of the main body 11 is higher than the cutting level and does not contact the grass at all, creating no friction or any other interference with leading arm 12 cutting and mulching activity.
- Fig. 6 illustrates the cutting blade hood of the present invention.
- the hood is a cylindrical blade hood, the lower edges 26 and 26' of which are at a distances h3 and h2 from the ground and the distance of the cutting blade's edges 34 and 34' from the hood are hi and hi' correspondingly.
- the hood has a discharging aperture 22 for releasing accumulated mulch and cut grass 23.
- a portion of the lower edge of the hood 26 is at such an angle so as to form a funnel shaped aperture which is large enough to release cut or mulched plant growth.
- FIG. 7 is a view of the underside of the lawn mower.
- the lawn mower is a three wheeled machine comprising rear wheels 16 and 16' and front wheel 14.
- Three discharging apertures 22, 22' and 22" can be seen in the cylindrical blade hood 24.
- Apertures 22 and 22' are for releasing cut and mulched grass when the lawn mower is moving backward and aperture 22" is for releasing cut and mulched grass when the lawn mower is moving forward.
- Fig. 8A illustrates one preferred embodiment of the blade of the present invention.
- the blade comprises a flat main body 11 and an inclining leading arm 12 and 12' at each end of the main body 11.
- the inclining leading arm is chamfered at angles so that the grass is drawn in the direction of the cutting edges of the blade, greatly enhancing the cutting of grass, especially of cold and delicate grasses.
- Fig. 8B in which the inclination angle ⁇ of the leading arm in relation to the main body is shown.
- Fig. 8C which is a section along line A-A showing the leading arm chamfered at angle ⁇ l.
- FIG. 8D shows the main body cut to create angle ⁇ in relation to the main body longitudinal axis (line C-C) and to create cutting edge 46.
- the leading arm is cut to create angle ⁇ l in relation to line C-C and to create cutting edge 46'.
- the main body end (line y-y) is at angle ⁇ to the longitudinal axis of the main body. This angle in combination with the chamfered leading arm and main body cause the mulched grass to be tossed outward and to fall back again in a short circular motion into the outermost end of the cutting edge, where the mulching is most effective.
- Figs. 9A and 9B illustrate another preferred embodiment of the specially designed cutting and mulching blade of the present invention.
- the blade comprises a flat main body 11 and two inclining leading arms 12 and 12' at each end of the main body 11, at angles ⁇ and ⁇ 1 with respect to the main body.
- leading arm 12 is a cutting arm
- leading arm 12' is a mulching arm, each having a cutting edge 13 and 13' correspondingly.
- cutting edge 13 is chamfered to achieve at least one sharp edge at angle ⁇ l
- cutting edge 13' is chamfered to achieve at least one sharp edge at angle ⁇ .
- cutting arm 12 is inclined so that only tip 15 of the blade is at ground level and mulching arm 12' is inclined so that its cutting edge 13' is at a higher level than cutting edge 13.
- the blade tip 15 defines a radial width which is, in effect, the foot print of the blade on the grass. This means that the grass that is cut upon any turn of the blade is the grass that is at that time located within the radial width area.
- the pitch area may be between 0 to twice the blade's pitch formed upon motion of the mower Typically the pitch area is close to zero for warm grasses and close to twice the blade's pitch for cold grasses.
- the leading arms 12 and 12' also have cutting edges 17 and 19 correspondingly. Cutting edges 17 and 19 function as cutting edges and as reinforcements for their respective leading arms .
- the blade's cutting edges (13, 13', 17 and 19) are chamfered, thereby cutting the grass rather than hacking or chopping it.
- Cutting edges 17 and 19 are chamfered similarly to cutting edges 13 and 13' thereby eliminating buildup of grass on the cutting edge. Since cutting requires a lower blade velocity than hacking, the cutting and mulching blade of the present invention is more efficient than a hacking blade.
- the backward slope causes a free circulating movement of the cut grass so that it is directed back onto the cutting edge, and a higher degree of mulching is achieved. In this way the cutting edges are actively cleaned of any grass stalk or other objects which may stick on the cutting edge.
- the grass is simultaneously cut in a few spots in different heights along the sloped cutting edge.
- the higher level leading arm 12' enhances mulching, especially in cold and delicate grasses.
- angles be within approximate ranges.
- ⁇ is approximately 5° to 60 °
- ⁇ l is approximately 5° to 60 °
- ⁇ is approximately 0° to 90 °
- ⁇ l is approximately 0° to 90 °
- ⁇ and ⁇ l are not equal, each approximately 90° to 180 ° with ⁇ approximately 0° to 180 °.
- ⁇ is approximately -30° to +30°
- 01 is approximately -30° to +30°
- 02 is approximately 0° to 90°.
- the present invention is not limited to the use of two rear wheels in the lawn mower but may be extended to any appropriate number of wheels. Also the present invention is not limited to the use of a screw and bolt for the adjustment of the blade and blade hood but may be extended to any appropriate means for raising the blade hood about the rear wheel axis.
- Figs. 10 and 11 illustrate a preferred embodiment of the fast breaking motor motion mechanism of the invention.
- the electronic circuit illustrated in Fig. 10 shows a circuit which is timed with a rectangular wave generator (oscillator) 51 which drives a half bridge controller 52, such as an IR2104 obtained from International Rectifiers Inc.
- the mechanism drives two MOSFETs in a half bridge configuration 54, a high side FET (Q1) and a low side FET (Q2).
- the high side FET is used mainly for turning on the motor and the low side FET is mainly used to absorb energy during breaking.
- oscillator 51 output is fed to controller 52 and the high side FET (Q1) drives the motor from a battery (58) voltage.
- the low side FET (Q2) begins conducting and the current through the mechanism increases.
- the voltage on the FET is proportional to the current flowing through the circuit multiplied by its on resistance Rdson.
- This voltage is compared by an analog compactor 55 to a predetermined current that is the maximum allowed for the low side FET.
- the compactor output changes state and resets a digital memory device 56 D-FF.
- the FF output turns the low side FET off until the cycle's end.
- the FF is set again in the beginning of the next cycle by an edge detector 57, and the mechanism is ready for another breaking cycle, until the motor is turned off.
- This mechanism stops the mower motion in a very short time, utilizing electronic power devices which change the loading on the motor. During the break period the loading changes according to the actual state of the motor so that the power dissipated by the break is constant. This mechanism valves the absorbed energy to a constant power level, thus enabling the use of smaller electronic devices, achieving faster breaking times, as illustrated in Fig. 11.
- Fig 11 illustrates the dissipated power during the break process as a function of time. Resistive loading dissipates peak power at onset of the breaking and the dissipated power reduces with time until the motor is stopped. In the proposed method constant power is dissipated and as a consequence the time required to stop the rotation is reduced.
- the present invention is not limited to the use of FETs as transistors but may utilize transistors such as, bi - polar transistors and IGBTs
- the power sensing circuit of the mechanism may be a current sensing circuit or a voltage sensing circuit
- the memory device may be any flip - flop circuit
- the timing wave may be any rectangular wave generator
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Harvester Elements (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP99926720A EP1100305A1 (en) | 1998-06-18 | 1999-06-18 | Cutting and mulching blade and device |
| AU43883/99A AU4388399A (en) | 1998-06-18 | 1999-06-18 | Cutting and mulching blade and device |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| IL124999A IL124999A (en) | 1998-06-18 | 1998-06-18 | Cutting and mulching blade and device |
| IL124999 | 1998-06-18 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1999065289A1 true WO1999065289A1 (en) | 1999-12-23 |
Family
ID=11071650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/IL1999/000336 Ceased WO1999065289A1 (en) | 1998-06-18 | 1999-06-18 | Cutting and mulching blade and device |
Country Status (4)
| Country | Link |
|---|---|
| EP (1) | EP1100305A1 (en) |
| AU (1) | AU4388399A (en) |
| IL (1) | IL124999A (en) |
| WO (1) | WO1999065289A1 (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001070009A2 (en) | 2000-03-21 | 2001-09-27 | Friendly Robotics Ltd. | Lawnmower cutting deck and improved blade assembly |
| FR2835393A1 (en) * | 2002-02-05 | 2003-08-08 | Christophe Lays | Portable brush cutter with mulching effect has blades with downward angled square ends pivoted between two discs |
| EP1413189A3 (en) * | 2002-10-26 | 2004-06-30 | Harald Richter | Mower with mulching function |
| US9820433B2 (en) | 2012-12-28 | 2017-11-21 | Positec Power Tools (Suzhou Co., Ltd.) | Auto mowing system |
| SE2051406A1 (en) * | 2020-12-02 | 2022-06-03 | Husqvarna Ab | Mulching arrangement and lawnmower |
| SE2150458A1 (en) * | 2021-04-14 | 2022-10-15 | Husqvarna Ab | Cutting arrangement and lawnmower |
| SE2150459A1 (en) * | 2021-04-14 | 2022-10-15 | Husqvarna Ab | Cutting arrangement and lawnmower |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20100326033A1 (en) | 2006-01-23 | 2010-12-30 | Jose Antonio Esmoris Bertoa | Double-helix tool and lawnmower that incorporates such a tool |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5502957A (en) * | 1995-03-29 | 1996-04-02 | Robertson; Charles W. | Electric lawn mower with intelligent control |
| US5507137A (en) * | 1993-05-21 | 1996-04-16 | Black & Decker Inc. | Grass cutting device |
| US5572856A (en) * | 1994-02-18 | 1996-11-12 | Ku; Chingyu J. | Remotely controlled lawn mower |
| US5619846A (en) * | 1995-03-27 | 1997-04-15 | Brown; Danny J. | Lawn mower blade |
-
1998
- 1998-06-18 IL IL124999A patent/IL124999A/en not_active IP Right Cessation
-
1999
- 1999-06-18 WO PCT/IL1999/000336 patent/WO1999065289A1/en not_active Ceased
- 1999-06-18 EP EP99926720A patent/EP1100305A1/en not_active Withdrawn
- 1999-06-18 AU AU43883/99A patent/AU4388399A/en not_active Abandoned
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5507137A (en) * | 1993-05-21 | 1996-04-16 | Black & Decker Inc. | Grass cutting device |
| US5572856A (en) * | 1994-02-18 | 1996-11-12 | Ku; Chingyu J. | Remotely controlled lawn mower |
| US5619846A (en) * | 1995-03-27 | 1997-04-15 | Brown; Danny J. | Lawn mower blade |
| US5502957A (en) * | 1995-03-29 | 1996-04-02 | Robertson; Charles W. | Electric lawn mower with intelligent control |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2001070009A2 (en) | 2000-03-21 | 2001-09-27 | Friendly Robotics Ltd. | Lawnmower cutting deck and improved blade assembly |
| US8136333B1 (en) | 2000-03-21 | 2012-03-20 | F Robotics Acquisitions Ltd. | Lawnmower cutting deck and releasable blade |
| FR2835393A1 (en) * | 2002-02-05 | 2003-08-08 | Christophe Lays | Portable brush cutter with mulching effect has blades with downward angled square ends pivoted between two discs |
| EP1413189A3 (en) * | 2002-10-26 | 2004-06-30 | Harald Richter | Mower with mulching function |
| US6951094B2 (en) | 2002-10-26 | 2005-10-04 | Harald Richter | Mower with mulching function |
| US9820433B2 (en) | 2012-12-28 | 2017-11-21 | Positec Power Tools (Suzhou Co., Ltd.) | Auto mowing system |
| US10555456B2 (en) | 2012-12-28 | 2020-02-11 | Positec Power Tools (Suzhou) Co., Ltd. | Auto mowing system |
| SE2051406A1 (en) * | 2020-12-02 | 2022-06-03 | Husqvarna Ab | Mulching arrangement and lawnmower |
| SE2150458A1 (en) * | 2021-04-14 | 2022-10-15 | Husqvarna Ab | Cutting arrangement and lawnmower |
| SE2150459A1 (en) * | 2021-04-14 | 2022-10-15 | Husqvarna Ab | Cutting arrangement and lawnmower |
| SE545920C2 (en) * | 2021-04-14 | 2024-03-12 | Husqvarna Ab | Cutting arrangement and lawnmower |
Also Published As
| Publication number | Publication date |
|---|---|
| AU4388399A (en) | 2000-01-05 |
| EP1100305A1 (en) | 2001-05-23 |
| IL124999A0 (en) | 1999-01-26 |
| IL124999A (en) | 2006-08-01 |
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