WO1999047289A1 - Method of manufacturing sheet metal product having cylindrical portion at inner circumferential side thereof - Google Patents
Method of manufacturing sheet metal product having cylindrical portion at inner circumferential side thereof Download PDFInfo
- Publication number
- WO1999047289A1 WO1999047289A1 PCT/JP1998/001172 JP9801172W WO9947289A1 WO 1999047289 A1 WO1999047289 A1 WO 1999047289A1 JP 9801172 W JP9801172 W JP 9801172W WO 9947289 A1 WO9947289 A1 WO 9947289A1
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- WIPO (PCT)
- Prior art keywords
- work
- opening
- sheet metal
- cylindrical portion
- opening edge
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/28—Making machine elements wheels; discs
- B21K1/32—Making machine elements wheels; discs discs, e.g. disc wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21H—MAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
- B21H1/00—Making articles shaped as bodies of revolution
- B21H1/02—Making articles shaped as bodies of revolution discs; disc wheels
- B21H1/04—Making articles shaped as bodies of revolution discs; disc wheels with rim, e.g. railways wheels or pulleys
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K23/00—Making other articles
- B21K23/04—Making other articles flanged articles
Definitions
- the present invention relates to a method for manufacturing a sheet metal product having a cylindrical portion on an inner periphery.
- Specific examples of the sheet metal product manufactured according to the present invention include Puri.
- the tubular portion of the sheet metal product manufactured according to the present invention serves, for example, as a boss portion for attaching the sheet metal product to a shaft.
- An object of the present invention is to provide a method for forming a tubular portion having no connection portion on the inner periphery of a sheet metal work, in other words, a method for manufacturing a sheet metal product having a tubular portion on the inner periphery. ing. Disclosure of the invention
- a method for manufacturing a sheet metal product having a cylindrical portion on the inner periphery is a method for manufacturing a sheet metal product having an opening, and having an inward bifurcated annular protrusion at an opening edge thereof. While rotating the work in a fixed position around the axis of the opening, the inner die provided in the opening is moved outward in the radial direction of the work to move the inner die. The step of pressing the mold surface against the annular protruding piece and extending the annular protruding piece in a direction along the axis of the opening to form a cylindrical portion is performed.
- the tubular portion can be formed on the inner periphery of the sheet metal product without using welding or burring.
- a tube is provided on the inner periphery of the sheet metal work.
- the above-mentioned welding and burring processes have been performed, and as in the present invention, a sheet metal work is rotated and arranged in an opening of the work while rotating the work. By moving the mold outward in the radial direction, the mold surface of the inner mold is pressed against the inward bifurcated annular protruding piece, and the annular protruding piece is stretched.
- the method of forming a part has been proposed according to the present invention.
- a method of moving an outer mold disposed outside the work with respect to the work is a usual means.
- the inner peripheral portion has a cylindrical portion.
- the method of manufacturing a sheet metal product is not in line with the technology disclosed in the above-mentioned Japanese Patent Publication No. 5-81339.
- the inward bifurcated annular protruding piece can be formed by rubbing an opening edge of an opening provided in a plate portion of a sheet metal work at a middle portion in a thickness direction thereof. It is.
- the inner mold for scraping provided in the opening is moved outward in the radial direction of the work.
- a V-shaped rubbing surface provided in the inner mold is pressed against the middle in the thickness direction of the opening edge of the opening, and the opening edge is cracked.
- another method of manufacturing a sheet metal product having a tubular portion on the inner periphery is to rotate a sheet metal work having an opening at a fixed position around the axis of the opening. Then, by moving the inner mold provided in the opening to the outside in the radial direction of the work, the mold surface of the inner mold is pressed against the opening edge of the work to open the work. O Rolling the cylindrical part to the edge.
- the step of rolling the opening edge of the work into a cylindrical shape can be performed irrespective of the thickness of the sheet metal work.
- the opening edge it is possible to form the cylindrical part by pressing the inner mold surface directly on the part.
- the process of thickening the opening edge of the work is performed. After that, the above rolling may be performed.
- the step of thickening the edge of the opening of the work includes rotating the work having the opening at a fixed position around the axis of the opening while increasing the thickness of the work provided in the opening.
- the inner mold is moved radially outward of the work so that the molding surface for thickening the inner mold is pressed against the opening edge of the work. It is possible.
- the process of increasing the thickness of the opening edge in this manner is disclosed in the above-mentioned Japanese Patent Publication No. 5-8133 9 for the same reason as described above. It's not about keeping pace with technology.
- the sheet metal product manufactured by the present invention has a cylindrical portion protruding on both one side and the other side, but has a cylindrical portion protruding only on one side. It may be.
- the step of rolling the cylindrical portion includes removing the meat of the opening edge of the work from the work. It is desirable that this is a process of forming a cylindrical shape on one side and the other side. According to this method, it is possible to perform the cylindrical portion protruding on one side and the other side in one process.
- the thickening step is performed as described above.
- the process be a process in which the meat at the edge of the opening of the work is bulged in one side and the other side of the work.
- the step of rolling the cylindrical portion is a step of forming the meat at the opening edge of the work into a cylindrical shape on one side and the other side of the work. . According to these methods, it is possible to easily increase the protruding length from one side of the cylindrical portion and the protruding length from the other side.
- the step of rolling the cylindrical portion involves removing the meat at the opening edge of the work on one surface of the work. It is desirable that this is a process in which only the side is raised in a cylindrical shape. Also, in the case of manufacturing a sheet metal product having a cylindrical portion protruding only on one side, when performing the above-described thickening step, the thickening step is performed by opening the work. Desirably, the process is to bulge the edge meat only on one side of the work.
- FIG. 1 is a partially cutaway front view showing a preparation stage for a first embodiment of the manufacturing method according to the present invention.
- FIG. 2 (a) is a partially broken front view in which the main part of FIG. 1 is enlarged
- FIG. 2 (b) is a partially broken front view for explaining the scraping process
- FIG. 7 is a partially broken front view showing another preparation stage.
- FIG. 4 (a) is a partially broken front view in which the main part of FIG. 3 is enlarged
- FIG. 4 (b) is a partially broken front view for explaining a tubular portion forming step.
- FIG. 5 is a partially broken front view showing a preparation stage for a second embodiment of the manufacturing method according to the present invention.
- Fig. 6 (a) is a partially cutaway front view in which the main part of Fig. 5 is enlarged
- Fig. 6 (b) is a partially cutaway front view for explaining the preceding thickening step.
- FIG. 7 is a partially broken front view showing another preparation stage for the second embodiment.
- FIG. 8 (a) is a partially broken front view in which the main part of FIG. 7 is enlarged
- FIG. 8 (b) is a partially broken front view for explaining the subsequent thickening step.
- FIG. 9 is a partially cutaway front view showing still another preparation stage for the second embodiment.
- Fig. 10 (a) is a partially cutaway front view in which the main parts of Fig. 9 are enlarged.
- Figure (b) is a partially cutaway front view for explaining the cylindrical part rolling process.
- FIG. 11 is a partially broken front view showing a preparation stage for a third embodiment of the manufacturing method according to the present invention.
- Fig. 12 (a) is a partially broken front view in which the main parts of Fig. 11 are enlarged, and Fig. 12 (b) is a partially broken front view for explaining the thickening process.
- FIG. 13 is a partially cutaway front view showing still another preparation stage for the first embodiment.
- FIG. 14 (a) is a partially cutaway front view in which the main part of FIG. 13 is enlarged
- FIG. 14 (b) is a partially cutaway front view for explaining the cylindrical portion rolling process.
- the step of forming an inward bifurcated annular projecting piece 8 3 at the opening edge 8 2 of a flat circular sheet-metal work W having an opening 81 (an annular projecting piece forming step) Step) and a step of forming the inward bifurcated annular protruding piece 83 of the sheet metal work W having undergone this annular protruding piece forming step into a cylindrical shape (cylindrical portion forming step).
- the work W made of sheet metal prepared in the annular projecting piece forming step may be formed as a flat plate portion W1 around the opening 81, and the overall shape of the work W is as shown in the figure. Even a flat thing, Alternatively, it may be in the form of a force.
- This working device includes a work holding member 1 and a slide mechanism 3.
- the work clamping member 1 has a rotary mounting table 12 around which the drive belt 11 is wound and a presser table 13 arranged opposite to the rotary mounting table 12.
- the work W is held between the rotary mounting table 12 and the presser table 13 and held at a fixed position.
- the arrow a indicates the pressing direction of the holding table 13.
- the slide mechanism 3 includes a cam plate 31 and a movable base 32 that is horizontally slid by rotation of the cam plate 31, and is mounted on the movable base 32.
- the inner mold 21 or the inner mold 25 is connected to the rotary drive shaft 33.
- the rotational drive shaft 33 has a fixed position with respect to the movable base 32, and its rotation axis coincides with the axis of the inner die 21 or the inner die 25 mounted on the movable base 32. Therefore, when the rotational force is transmitted to the rotary drive shaft 33, the inner die 21 or the inner die 25 mounted on the movable base 32 together with the rotary drive shaft 33 rotates as indicated by the arrow R1.
- the cam plate 31 is rotated, the inner die 21 or the inner die 25 mounted on the movable base 32 together with the movable base 32 slides and moves in the horizontal direction (arrow S).
- rotating the inner die 21 or the inner die 25 mounted on the movable base 32 and moving the inner die 25 in the horizontal direction are performed simultaneously. Has become possible.
- the mark W used in the annular projecting piece forming process shown in FIGS. 1 and 2 is circular, and has a circular opening 81 in a plate portion W1 at the center thereof. 2 is the target part. Then, when the rotary mounting table 12 of the work holding member 1 is driven to rotate, the work W is pressed against the rotary mounting table 12 by the presser table 13 and the opening 8 1 Rotate as shown by the arrow R 2 at a fixed position around the axis of.
- the work W used in the tubular portion forming step shown in FIGS. 3 and 4 is a work that has undergone an annular projecting piece forming step, and has an opening edge 8 2 at its opening edge 8 2. 3 and its annular projection 83 is the target portion. Then, when the rotary mounting table 1 2 of the work holding member 1 is driven to rotate, the work W is pressed against the rotary mounting table 12 by the presser table 13, and the opening 8 1 of the opening 8 1 is closed. Rotate in a fixed position around the axis as indicated by arrow R2.
- the inner die 21 used in the annular projecting piece forming step is a split inner die having a split surface 22 having a V-shaped cross section.
- the work W is clamped by the work clamping member 1 and held in a fixed position, and the inner mold for friction 21 is mounted on the movable base 32. Opening of Work W 8 Deployed within 1.
- Figure 2 (a) shows the positional relationship between the work W and the inner mold 21 for scraping in this preparation stage.
- the work W is rotated at a fixed position around the axis of the opening 81 as indicated by an arrow R2, and at the same time, the inner mold 21 for scraping is rotated by an arrow R1.
- the inner mold 21 for scraping is rotated by an arrow R1.
- the rubbing surface 2 2 of the inner mold for rubbing 2 presses the opening edge 8 2 of the work W shown in FIG.
- the rubbing surface 22 rubs the opening edge 81 at the middle portion in the thickness direction as shown in FIG. O
- the inner mold 25 used in the tubular portion forming step has a concavely shaped mold surface 26 formed by a cylindrical surface.
- the work W having undergone the above-described annular projection forming process is held by the work holding member 1 to be held at a fixed position, and the inner die 25 is movable. It is mounted on the platform 32 and placed in the opening 81 of the work W.
- Figure 4 (a) shows the positional relationship between the work W and the inner mold 25 at this preparation stage.
- the stroke W is rotated at a fixed position around the axis of the opening 81 as indicated by the arrow R2, and at the same time, the inner mold 25 is rotated by the arrow R1.
- the mold surface 26 of the inner mold 25 presses the inward bifurcated annular projection 83 of the work W shown in FIG. 4A, and the annular projection 83 is formed. It is extended in a direction along the axis of the opening 81 to form a cylindrical portion 84. This produces the sheet metal product M ⁇
- the sheet metal product M manufactured in this manner has a cylindrical portion 84 standing up on both one side and the other side.
- the cylindrical portion 84 can be used, for example, as a boss portion through which a shaft passes.
- the inner dies 21 and 25 When performing the above-described annular projecting piece forming step or tubular section forming step, when the inner dies 21 and 25 are pressed against the opening edge portion 82 of the work W or the annular projecting piece 83, they do not slip. It is desirable that it rotates in a state. For this purpose, the inner dies 21 and 25 should be rotated in synchronization with the work W. In this manner, the smoothness of the inner surface (surface) of the annular projection 83 and the cylindrical portion 84 is improved, and the inner surface of the cylindrical portion 84 is also used as a contact surface with the seal ring. become able to.
- a second embodiment of the present invention will be described with reference to FIG. 5 to FIG.
- the embodiment shown here is a two-step process (a thickening process in the first stage and a thickening process in the second stage) of thickening the opening edge 8 2 of the circular sheet metal work W having the opening 81.
- the process of forming a cylindrical part on the inner periphery of the sheet metal work W that has undergone those thickening steps (the cylindrical part rolling) Manufacturing process).
- the sheet metal workpiece W prepared in the thickening process only needs to be formed as a flat plate portion W1 around the opening 81, and the overall shape of the work W is as shown in the figure. It may be flat or cup-shaped.
- Work used in the cylindrical part rolling process shown in Fig. 9 and Fig. 10 W is a work that has gone through each of the thickening processes of the former stage and the latter stage.
- the opening edge portion 82 is sufficiently thickened, and the cross-sectional outline of such a sufficiently thickened portion is shown.
- the circular opening edge 82 is the processing target portion.
- Fig. 6 (a) shows the positional relationship between the work W and the inner mold 27a for thickening in the pre-stage at this preparation stage.
- Reference numeral 27b denotes a rear thickening inner mold having a rear thickening molding surface 28b recessed into an arc-shaped cross section.
- the work W is rotated in a fixed position around the axis of the opening 81 as shown by the arrow R2, and at the same time, the inner die 41 is moved by the arrow R1. With the force not rotated in this manner, the workpiece is slid in the horizontal direction as indicated by the arrow S in FIG. 10 (b) and moved outward in the radial direction of the work W.
- the mold surface 42 of the inner mold 41 presses the sufficiently thick opening edge 82 of the work W shown in FIG.
- the meat of the opening edge portion 82 rises in a cylindrical shape on one surface side and the other surface side of the work W, and the cylindrical portion 84 is formed by rolling. As a result, a sheet metal product M is manufactured.
- the cylindrical portion 84 stands on both one side and the other side. Therefore, in such a sheet metal product M, the cylindrical portion 84 is, for example, a boss portion through which a shaft passes. Available.
- the inner die 41 and the opening edge part 82 of the work W rotate without slipping.
- the inner die 41 may be rotated in synchronization with the work W.
- the smoothness of the inner surface (surface) of the cylindrical portion 84 is improved, and the inner surface of the cylindrical portion 84 can be used as a contact surface with the seal ring.
- the thickening step is divided into a first thickening step and a second thickening step, so that the work W is seated at the time of thickening. It is hard to buckle.
- the thickening step may be performed in a single step.
- a third embodiment of the present invention will be described with reference to FIG. 11 to FIG.
- the step of thickening the opening edge portion 82 of the circular sheet metal work W having the opening 81 thickening step
- thickening step and the sheet metal working through the thickening step are described.
- Forming a cylindrical portion on the inner periphery of the work W (a cylindrical portion rolling process).
- the work W used in the thickening process shown in FIGS. 11 and 12 has a circular shape, and has an opening 81 in a plate portion W1 at a central portion thereof. 2 is the target part. So Then, when the rotary mounting table 1 2 of the work holding member 1 is driven to rotate, the opening 8 1 is maintained while the work W is pressed against the rotary mounting table 12 by the presser table 13. Rotate as shown by the arrow R 2 in a fixed position around the axis of the.
- the work W made of sheet metal prepared in the thickening process only needs to be formed as a flat plate portion W1 around the opening 81, and the entire shape of the work W is as shown in the figure. It may be flat or cup-shaped.
- the work W used in the cylinder rolling process shown in FIGS. 13 and 14 is a work that has undergone a thickening process, and its opening edge portion 82 is sufficiently thickened.
- the opening edge portion 82 having a substantially circular cross-section and having a sufficiently large thickness is a portion to be processed. Then, when the rotary mounting table 1 2 of the work holding member 1 is driven to rotate, the mark W is pressed against the rotary mounting table 12 by the presser table 13, and the circumference of the axis of the opening 8 1 is maintained. Then rotate in the fixed position as indicated by arrow R2.
- the inner mold 43 used in the thickening step is an inner mold having a concave-shaped thickened molding surface 44.
- the work W is clamped by the work clamping member 1 and held in a fixed position, and the thickening inner mold 4 4 is moved by the movable base 3 2.
- Work W Deployed in mouth 81.
- Figure 12 (a) shows the positional relationship between the work W and the inner mold 43 for thickening in this preparation stage.
- the work W is rotated in a fixed position around the axis of the opening 81 as indicated by an arrow R2, and at the same time, the inner mold 43 for thickening is indicated by an arrow. While rotating as R 1, slide in the horizontal direction as indicated by the arrow S in Fig. 12 (b) and move it outward in the radial direction of the work W. In this way, the thickened molding surface 44 of the thickening inner mold 43 presses the opening edge 82 of the work W shown in Fig. 12 (a). According to the pressing force, the meat of the opening edge portion 82 rises in a bulging shape on one surface side of the work W, and the opening edge portion 82 becomes thick.
- the inner die 45 used in the cylindrical part rolling step has a concave die surface 46 formed by a cylindrical surface.
- the work W that has undergone the above-described thickening process is held in place by being held by the work holding member 1 and the inner mold 45 is formed.
- the positional relationship between the work W and the inner mold 41 in this preparation stage is shown in Fig. 14 (a), as shown in Fig. 14 (a).
- the inner die 45 is rotated at a fixed position around the axis of the opening 81, and at the same time, the inner die 45 is rotated as shown by the arrow R1 while the inner die 45 is rotated as shown by the arrow S in FIG. 14 (b). And slide it to the outside in the radial direction of the work W.
- the mold surface 46 of the inner mold 45 presses the sufficiently thick opening edge 82 of the work W shown in FIG.
- the meat of the opening edge portion 82 rises in a cylindrical shape on one surface side of the work W, and the cylindrical portion 84 is formed by rolling. As a result, a sheet metal product M is manufactured.
- the cylindrical portion 84 stands up only on one side thereof.
- the cylindrical portion 84 can be used, for example, as a boss portion through which a shaft passes.
- the step of increasing the thickness of the opening edge 82 of the work W is performed by expanding the thickness of the opening edge 82 of the work W to only one side of the work W. Since it is a process of building up in a protruding state, it is possible to easily obtain a sheet metal product M in which the cylindrical portion 84 is raised only on one surface side by performing the cylindrical portion rolling process. .
- Industrial applicability As described above, according to the method for manufacturing a sheet metal product having a tubular portion on the inner periphery according to the present invention, a sheet metal product having a tubular portion on the inner periphery can be obtained without using welding-over ring processing. It can be manufactured.
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Abstract
Description
明 細 書 内周に筒部を有する板金製品の製造方法 技術分野 Description Manufacturing method of sheet metal products having a cylindrical part on the inner circumference
本発明は、 内周に筒部を有する板金製品の製造方法に関す る。 本発明によ って製造される板金製品の具体例 と しては、 プー リ な どを掲げる こ とができ る。 また、 本発明によ って製 造された板金製品の筒部は、 た とえばシ ャ フ ト に板金製品を 取 り 付けるためのボス部と して役立つ。 背景技術 The present invention relates to a method for manufacturing a sheet metal product having a cylindrical portion on an inner periphery. Specific examples of the sheet metal product manufactured according to the present invention include Puri. Further, the tubular portion of the sheet metal product manufactured according to the present invention serves, for example, as a boss portion for attaching the sheet metal product to a shaft. Background art
開口を有する板金製ワ ー ク の内周に筒部を具備させる場合 、 従来は別途製作 した筒体をワ ー ク の内周に溶接 した り、 ヮ ー ク にパー リ ン グ加工を施して筒部を立ち上げる といっ た こ とが行われていた。 しか しなが ら、 溶接作業は煩わ し く 、 ま た、 作業環境が悪化する という 問題があ っ た。 他方、 くー リ ン グ加工によ って形成される筒部は、 その軸長を長 く する こ とに制約が多い とい う 問題や、 ワ ー ク の一面側と他面側との 両方に筒部を立ち上げる こ とができない とい う 問題があ っ た 本発明は以上の問題点に鑑みてな された ものであ って、 溶 接やバー リ ン グ加工によ らずに、 板金製ワ ー ク の内周に筒部 を形成する こ とができ る よ う に して、 煩わ し く て作業環境を 悪化させる溶接を行っ た り軸長を長 く する こ とに制約がつき ま と う くー リ ン グ加工を行う こ とな く 、 板金製ワ ー ク の内周 に接続箇所のない筒部を形成する方法、 言い換える と、 内周 に筒部を有する板金製品の製造方法を提供する こ とを目的 と している。 発明の開示 When a tube is provided on the inner periphery of a sheet metal work having an opening, conventionally, a separately manufactured tube is welded to the inner periphery of the work, or the work is subjected to pearling. The start of the tube was being performed. However, there was a problem that the welding operation was troublesome and the working environment was deteriorated. On the other hand, the cylindrical part formed by the cooling process has many restrictions on increasing the axial length, and both the one side and the other side of the work SUMMARY OF THE INVENTION The present invention has been made in view of the above problems, and has a problem that a cylindrical portion cannot be set up in a conventional manner. Tube section on inner circumference of sheet metal work In order to be able to form a work, it is troublesome to perform welding that deteriorates the working environment and to increase the shaft length. An object of the present invention is to provide a method for forming a tubular portion having no connection portion on the inner periphery of a sheet metal work, in other words, a method for manufacturing a sheet metal product having a tubular portion on the inner periphery. ing. Disclosure of the invention
上記目的を達成するため、 本発明に係る内周に筒部を有す る板金製品の製造方法は、 開口を有 しかつその開口縁部に内 向き二股状の環状突片を備えた板金製ワ ー ク を上記開口 の軸 線周 り に定位置で回転させなが ら、 上記開口内に配備 した内 型を上記ワ ー ク の径方向外方に移動させる こ とによ り その内 型の型面を上記環状突片に押 し付けてその環状突片を上記開 口の軸線に沿う方向に伸ば して筒部を形成する工程を行う 、 とレ、う ものである。 In order to achieve the above object, a method for manufacturing a sheet metal product having a cylindrical portion on the inner periphery according to the present invention is a method for manufacturing a sheet metal product having an opening, and having an inward bifurcated annular protrusion at an opening edge thereof. While rotating the work in a fixed position around the axis of the opening, the inner die provided in the opening is moved outward in the radial direction of the work to move the inner die. The step of pressing the mold surface against the annular protruding piece and extending the annular protruding piece in a direction along the axis of the opening to form a cylindrical portion is performed.
こ の方法によれば、 溶接やバー リ ン グ加工によ らずに板金 製品の内周に筒部を形成する こ とができ る よ う になる。 According to this method, the tubular portion can be formed on the inner periphery of the sheet metal product without using welding or burring.
と こ ろで、 円形の板金製ワ ー ク を回転させながら、 そのヮ 一 ク の径方向内方に向けて移動させた外型を押 し付けてヮ ー ク の外周部に溝付けな どの加工を施す方法が、 た とえば特公 平 5 — 8 1 3 3 9 号公報によ って開示されている。 At this time, while rotating the circular sheet metal work, press the outer mold that has been moved inward in the radial direction of the work to form a groove on the outer periphery of the work. A method of performing the processing is disclosed, for example, in Japanese Patent Publication No. 5-81339.
しか しなが ら、 板金製ワ ー ク の内周部に筒部を具備させる 方法と して、 従来は上記した溶接やバー リ ン グ加工が行われ ていたのであ り、 本発明のよ う に、 板金製ワー クを回転させ ながらそのワー クの開口内に配備した内型を径方向外方に移 動させる こ とによ りその内型の型面を内向き二股状の環状突 片に押し付けてその環状突片を伸ばすという手順でワ ー ク の 内周に筒部を形成する という方法は、 本発明によ っては じめ て提案されたものである。 しかも、 板金製ワー クに型を用い て何らかの加工を施すよ うな場合、 現状では、 ワー ク の外側 に配備した外型をワー ク に対して移動させる という手段が常 套手段となっている。 したがって、 本発明のよ う に、 回転し ている板金製ワークの開口内で内型を径方向外方に移動させ る という手段を採用する こ とによ って、 内周に筒部を有する 板金製品を製造する という方法は、 上記した特公平 5 - 8 1 3 3 9 号公報によ って開示されている技術と軌を一にする も のではない。 However, a tube is provided on the inner periphery of the sheet metal work. Conventionally, the above-mentioned welding and burring processes have been performed, and as in the present invention, a sheet metal work is rotated and arranged in an opening of the work while rotating the work. By moving the mold outward in the radial direction, the mold surface of the inner mold is pressed against the inward bifurcated annular protruding piece, and the annular protruding piece is stretched. The method of forming a part has been proposed according to the present invention. In addition, when some processing is performed on a sheet metal work using a mold, at present, a method of moving an outer mold disposed outside the work with respect to the work is a usual means. Therefore, by adopting the means of moving the inner die radially outward within the opening of the rotating sheet metal work as in the present invention, the inner peripheral portion has a cylindrical portion. The method of manufacturing a sheet metal product is not in line with the technology disclosed in the above-mentioned Japanese Patent Publication No. 5-81339.
本発明において、 内向き二股状の上記環状突片は、 板金製 ワー クの板部に備わっている開口の開口縁部をその厚さ方向 中間部で擦り割る こ とによって形成する こ とが可能である。 その場合、 上記板金製ワー クを上記開口の軸線周 り に定位置 で回転させながら、 上記開口内に配備した擦割り用内型を上 記ワー クの径方向外方に移動させる こ とによ りその擦割り用 内型に具備されている断面 V字形の擦割り面を上記開口の開 口縁部の厚さ方向中間部に押し付けてその開口縁部を擦り割 る工程を行う こ とによ って内向き二股状の上記環状突片を形 成する、 という 方法を採用する こ とができ る。 擦割り 用内型 をワ ー ク の開口縁部に押 し付けてそ こ を擦り割る工程は、 上 述 した理由 と同一の理由によ り、 上記 した特公平 .5 — 8 1 3 3 9 号公報によ って開示されている技術と軌を一にする よ う な ものではない。 In the present invention, the inward bifurcated annular protruding piece can be formed by rubbing an opening edge of an opening provided in a plate portion of a sheet metal work at a middle portion in a thickness direction thereof. It is. In this case, while rotating the work made of sheet metal at a fixed position around the axis of the opening, the inner mold for scraping provided in the opening is moved outward in the radial direction of the work. Further, for the rubbing, a V-shaped rubbing surface provided in the inner mold is pressed against the middle in the thickness direction of the opening edge of the opening, and the opening edge is cracked. By performing the steps described above, it is possible to adopt a method of forming the annular protruding piece having an inward bifurcated shape. The process of pressing the inner mold for rubbing against the edge of the opening of the work and rubbing it is the same as described above for the same reason as described above. It is not intended to be in line with the technology disclosed in the above publication.
上記目的を達成するため、 別の本発明に係る内周に筒部を 有する板金製品の製造方法は、 開口を有する板金製ワ ー ク を 上記開口の軸線周 り に定位置で回転させなが ら、 上記開口内 に配備 した内型を上記ワ ー ク の径方向外方に移動させる こ と によ り その内型の型面を上記ワ ー ク の開口縁部に押 し付けて その開口縁部に筒部を転造する工程を行う、 とい う ものであ る o In order to achieve the above object, another method of manufacturing a sheet metal product having a tubular portion on the inner periphery according to the present invention is to rotate a sheet metal work having an opening at a fixed position around the axis of the opening. Then, by moving the inner mold provided in the opening to the outside in the radial direction of the work, the mold surface of the inner mold is pressed against the opening edge of the work to open the work. O Rolling the cylindrical part to the edge.
こ の方法によ って も、 溶接やバー リ ン グ加工によ らずに板 金製品の内周に筒部を形成する こ とができ る よ う になる。 According to this method as well, it becomes possible to form a tubular portion on the inner periphery of a sheet metal product without using welding or burring.
ワ ー ク の開口内に配備 した内型の型面をワ ー ク の開口縁部 に押 し付けてその開口縁部に筒部を転造する工程は、 上述 し た理由 と同一の理由によ り、 上記 した特公平 5 — 8 1 3 3 9 号公報によ って開示されている技術と軌を一にする よ う な も のではない。 The process of pressing the mold surface of the inner mold placed in the opening of the work against the edge of the opening of the work and rolling the cylindrical portion on the opening edge is performed for the same reason as described above. Therefore, it is not something that is in line with the technology disclosed in the above-mentioned Japanese Patent Publication No. 5-813339.
ワ ー ク の開口縁部を筒状に転造する工程は、 板金製ワ ー ク の肉厚の大小に関係な く 実施する こ とができ る。 すなわち、 ワ ー クが筒部を転造でき る程度に厚肉である と き には開口縁 部に直接に内型の型面を押 し付けて筒部を形成する こ とが可 能である。 これに対 し、 ワ ー クがそのま までは筒部を転造す る こ とができない程度に肉薄である と き には、 そのワ ー ク の 開口縁部を厚肉化する工程を行っ た後、 上記の転造を行えば よい。 The step of rolling the opening edge of the work into a cylindrical shape can be performed irrespective of the thickness of the sheet metal work. In other words, when the work is thick enough to roll the cylinder, the opening edge It is possible to form the cylindrical part by pressing the inner mold surface directly on the part. On the other hand, if the work is too thin to roll the cylinder before, the process of thickening the opening edge of the work is performed. After that, the above rolling may be performed.
ワ ー ク の開口縁部を厚肉化する工程は、 開口を有する上記 ワ ー ク を上記開口の軸線周 り に定位置で回転させなが ら、 上 記開口内に配備 した厚肉化用内型を上記ワ ー ク の径方向外方 に移動させる こ とによ り その内型の厚肉化用成形面を上記ヮ ー ク の開口縁部に押 し付ける よ う に して行う こ とが可能であ る。 こ のよ う に して開口縁部を厚肉化する工程は、 上述 した 理由 と同一の理由によ り、 上記 した特公平 5 — 8 1 3 3 9 号 公報によ って開示されている技術と軌を一にする よ う な もの ではない。 The step of thickening the edge of the opening of the work includes rotating the work having the opening at a fixed position around the axis of the opening while increasing the thickness of the work provided in the opening. The inner mold is moved radially outward of the work so that the molding surface for thickening the inner mold is pressed against the opening edge of the work. It is possible. The process of increasing the thickness of the opening edge in this manner is disclosed in the above-mentioned Japanese Patent Publication No. 5-8133 9 for the same reason as described above. It's not about keeping pace with technology.
本発明によ って製造される板金製品は、 その一面側と他面 側の両方に筒部が突き出ている ものであ って も、 その一面側 だけに筒部が突き出ている ものであ って も よい。 The sheet metal product manufactured by the present invention has a cylindrical portion protruding on both one side and the other side, but has a cylindrical portion protruding only on one side. It may be.
一面側と他面側の両方に筒部が突き出ている板金製品を製 造する場合には、 上記筒部を転造する工程が、 上記ワ ー ク の 開口縁部の肉をそのワ ー ク の一面側と他面側とに筒状に盛り 上げる工程である こ とが望ま しい。 こ の方法である と、 一面 側と他面側とに突き 出る筒部を 1 工程で行う こ とが可能にな る。 また、 一面側と他面側の両方に筒部が突き 出ている板金製 品を製造する場合において、 上記 した厚肉化の工程を行う と き には、 その厚肉化の工程が、 上記ワ ー ク の開口縁部の肉を そのワ ー ク の一面側と他面側とに膨出状に盛り上げる工程で ある こ とが望ま しい。 ま た、 上記筒部を転造する工程が、 上 記ワ ー ク の開口縁部の肉をそのワ ー ク の一面側と他面側とに 筒状に盛り上げる工程である こ とが望ま しい。 こ れ らの方法 による と、 筒部の一面側か らの突出 し長さや他面側か らの突 出 し長さ を容易に長 く する こ とが可能になる。 In the case of manufacturing a sheet metal product having a cylindrical portion protruding from both the one surface side and the other surface side, the step of rolling the cylindrical portion includes removing the meat of the opening edge of the work from the work. It is desirable that this is a process of forming a cylindrical shape on one side and the other side. According to this method, it is possible to perform the cylindrical portion protruding on one side and the other side in one process. In the case of manufacturing a sheet metal product in which the cylindrical portion protrudes on both the one surface side and the other surface side, when performing the above-described thickening step, the thickening step is performed as described above. It is desirable that the process be a process in which the meat at the edge of the opening of the work is bulged in one side and the other side of the work. In addition, it is desirable that the step of rolling the cylindrical portion is a step of forming the meat at the opening edge of the work into a cylindrical shape on one side and the other side of the work. . According to these methods, it is possible to easily increase the protruding length from one side of the cylindrical portion and the protruding length from the other side.
これに対し、 一面側だけに筒部が突き出ている板金製品を 製造する場合には、 上記筒部を転造する工程が、 上記ワ ー ク の開口縁部の肉をそのワ ー ク の一面側だけに筒状に盛り 上げ る工程である こ とが望ま しい。 ま た、 一面側だけに筒部が突 き 出ている板金製品を製造する場合において、 上記 した厚肉 化の工程を行う と き には、 その厚肉化の工程が、 上記ワー ク の開口縁部の肉をそのワ ー ク の一面側だけに膨出状に盛り上 げる工程である こ とが望ま しい。 ま た、 上記筒部を転造する 工程が、 上記ワ ー ク の開口縁部の肉をそのワ ー ク の一面側だ けに筒状に盛り上げる工程である こ とが望ま しい。 こ れ らの 方法によ る と、 筒部の一面側か らの突出 し長さを容易に長 く する こ とが可能になる。 図面の簡単な説明 図 1 は本発明に係る製造方法の第 1 実施形態についての準 備段階を示す一部破断正面図である。 On the other hand, in the case of manufacturing a sheet metal product having a cylindrical portion protruding only on one surface side, the step of rolling the cylindrical portion involves removing the meat at the opening edge of the work on one surface of the work. It is desirable that this is a process in which only the side is raised in a cylindrical shape. Also, in the case of manufacturing a sheet metal product having a cylindrical portion protruding only on one side, when performing the above-described thickening step, the thickening step is performed by opening the work. Desirably, the process is to bulge the edge meat only on one side of the work. Further, it is preferable that the step of rolling the cylindrical portion is a step of forming the meat at the opening edge of the work into a cylindrical shape only on one surface side of the work. According to these methods, it is possible to easily increase the protruding length of the cylindrical portion from one surface side. BRIEF DESCRIPTION OF THE FIGURES FIG. 1 is a partially cutaway front view showing a preparation stage for a first embodiment of the manufacturing method according to the present invention.
図 2 ( a ) は図 1 の要部を拡大した一部破断正面図、 同図 ( b ) は擦割り工程を説明するための一部破断正面図である 図 3 は第 1 実施形態についての他の準備段階を示す一部破 断正面図である。 FIG. 2 (a) is a partially broken front view in which the main part of FIG. 1 is enlarged, and FIG. 2 (b) is a partially broken front view for explaining the scraping process. FIG. 7 is a partially broken front view showing another preparation stage.
図 4 ( a ) は図 3 の要部を拡大した一部破断正面図、 同図 ( b ) は筒部形成工程を説明するための一部破断正面図であ る。 FIG. 4 (a) is a partially broken front view in which the main part of FIG. 3 is enlarged, and FIG. 4 (b) is a partially broken front view for explaining a tubular portion forming step.
図 5 は本発明に係る製造方法の第 2 実施形態についての準 備段階を示す一部破断正面図である。 FIG. 5 is a partially broken front view showing a preparation stage for a second embodiment of the manufacturing method according to the present invention.
図 6 ( a ) は図 5 の要部を拡大した一部破断正面図、 同図 ( b ) は前段厚肉化工程を説明するための一部破断正面図で める。 Fig. 6 (a) is a partially cutaway front view in which the main part of Fig. 5 is enlarged, and Fig. 6 (b) is a partially cutaway front view for explaining the preceding thickening step.
図 7 は第 2 実施形態についての他の準備段階を示す一部破 断正面図である。 FIG. 7 is a partially broken front view showing another preparation stage for the second embodiment.
図 8 ( a ) は図 7 の要部を拡大した一部破断正面図、 同図 ( b ) は後段厚肉化工程を説明するための一部破断正面図で ある。 FIG. 8 (a) is a partially broken front view in which the main part of FIG. 7 is enlarged, and FIG. 8 (b) is a partially broken front view for explaining the subsequent thickening step.
図 9 は第 2 実施形態についてのさ らに他の準備段階を示す 一部破断正面図である。 FIG. 9 is a partially cutaway front view showing still another preparation stage for the second embodiment.
図 1 0 ( a ) は図 9 の要部を拡大した一部破断正面図、 同 図 ( b ) は筒部転造工程を説明するための一部破断正面図で め o Fig. 10 (a) is a partially cutaway front view in which the main parts of Fig. 9 are enlarged. Figure (b) is a partially cutaway front view for explaining the cylindrical part rolling process.
図 1 1 は本発明に係る製造方法の第 3 実施形態についての 準備段階を示す一部破断正面図である。 FIG. 11 is a partially broken front view showing a preparation stage for a third embodiment of the manufacturing method according to the present invention.
図 1 2 ( a ) は図 1 1 の要部を拡大した一部破断正面図、 同図 ( b ) は厚肉化工程を説明するための一部破断正面図で める。 Fig. 12 (a) is a partially broken front view in which the main parts of Fig. 11 are enlarged, and Fig. 12 (b) is a partially broken front view for explaining the thickening process.
図 1 3 は第 1 実施形態についてのさ らに他の準備段階を示 す一部破断正面図である。 FIG. 13 is a partially cutaway front view showing still another preparation stage for the first embodiment.
図 1 4 ( a ) は図 1 3 の要部を拡大した一部破断正面図、 同図 ( b ) は筒部転造工程を説明するための一部破断正面図 である。 発明を実施するための最良の形態 図 1 から図 4 までを参照して本発明の第 1 実施形態を説明 する。 こ こ に示した実施形態は、 開口 8 1 を有する平坦な円 形の板金製ワー ク Wの開口縁部 8 2 に内向き二股状の環状突 片 8 3 を形成する工程 (環状突片形成工程) と、 こ の環状突 片形成工程を経た板金製ワー ク Wの内向き二股状の環状突片 8 3 を筒状に成形する工程 (筒部形成工程) とを含んでいる 。 環状突片形成工程で用意する板金製ワー ク Wは、 開口 8 1 の周囲が平坦な板部 W 1 と して形成されておればよ く 、 その ワー ク Wの全体形状は図示のよ う な平坦な ものであって も、 あるいは力 ッ プ状のものであって も よい。 FIG. 14 (a) is a partially cutaway front view in which the main part of FIG. 13 is enlarged, and FIG. 14 (b) is a partially cutaway front view for explaining the cylindrical portion rolling process. BEST MODE FOR CARRYING OUT THE INVENTION A first embodiment of the present invention will be described with reference to FIGS. In the embodiment shown here, the step of forming an inward bifurcated annular projecting piece 8 3 at the opening edge 8 2 of a flat circular sheet-metal work W having an opening 81 (an annular projecting piece forming step) Step) and a step of forming the inward bifurcated annular protruding piece 83 of the sheet metal work W having undergone this annular protruding piece forming step into a cylindrical shape (cylindrical portion forming step). The work W made of sheet metal prepared in the annular projecting piece forming step may be formed as a flat plate portion W1 around the opening 81, and the overall shape of the work W is as shown in the figure. Even a flat thing, Alternatively, it may be in the form of a force.
図 1 及び図 3 に示したよ う に、 上記した 2 つの工程では、 同 じ構造の作業装置が用いられる。 こ の作業装置はワー ク挟 持部材 1 やスライ ド機構 3 な どを備えている。 ワー ク挟持部 材 1 は、 駆動ベル ト 1 1 が巻き掛けられた回転載置台 1 2 と こ の回転載置台 1 2 に対向 して配備された押え台 1 3 とを有 してお り、 ワー ク Wがこれらの回転載置台 1 2 と押え台 1 3 とによ り挟持されて定位置に保持される。 矢符 a は押さえ台 1 3 の押付け方向を表している。 上記した 2 つの工程では 2 種類の内型 2 1 , 2 5 が各別に用いられる。 スライ ド機構 3 は、 カム板 3 1 と このカム板 3 1 の回転によ って横方向にス ライ ドされる可動台 3 2 などを備えている と共に、 その可動 台 3 2 に搭載された内型 2 1 又は内型 2 5 が回転駆動軸 3 3 に連結される よ う になっている。 回転駆動軸 3 3 は可動台 3 2 に対する配備位置が定ま っていて、 その回転軸線が可動台 3 2 に搭載された内型 2 1 又は内型 2 5 の軸線に一致する。 したがって、 回転駆動軸 3 3 に回転力が伝えられる と、 その 回転駆動軸 3 3 と共に可動台 3 2 に搭載された内型 2 1 又は 内型 2 5 が矢符 R 1 のよ う に回転し、 カム板 3 1 が回転され る と、 可動台 3 2 と共に可動台 3 2 に搭載された内型 2 1 又 は内型 2 5 が横方向 (矢符 S ) にスライ ドして移動する。 ま た、 可動台 3 2 に搭載された内型 2 1 又は内型 2 5 を回転さ せる こ と と横方向に移動させる こ と とは同時に行わせる こ と が可能にな っている。 As shown in Fig. 1 and Fig. 3, working equipment with the same structure is used in the above two processes. This working device includes a work holding member 1 and a slide mechanism 3. The work clamping member 1 has a rotary mounting table 12 around which the drive belt 11 is wound and a presser table 13 arranged opposite to the rotary mounting table 12. The work W is held between the rotary mounting table 12 and the presser table 13 and held at a fixed position. The arrow a indicates the pressing direction of the holding table 13. In the above two processes, two types of inner dies 21 and 25 are used separately. The slide mechanism 3 includes a cam plate 31 and a movable base 32 that is horizontally slid by rotation of the cam plate 31, and is mounted on the movable base 32. The inner mold 21 or the inner mold 25 is connected to the rotary drive shaft 33. The rotational drive shaft 33 has a fixed position with respect to the movable base 32, and its rotation axis coincides with the axis of the inner die 21 or the inner die 25 mounted on the movable base 32. Therefore, when the rotational force is transmitted to the rotary drive shaft 33, the inner die 21 or the inner die 25 mounted on the movable base 32 together with the rotary drive shaft 33 rotates as indicated by the arrow R1. When the cam plate 31 is rotated, the inner die 21 or the inner die 25 mounted on the movable base 32 together with the movable base 32 slides and moves in the horizontal direction (arrow S). In addition, rotating the inner die 21 or the inner die 25 mounted on the movable base 32 and moving the inner die 25 in the horizontal direction are performed simultaneously. Has become possible.
図 1 及び図 2 に示した環状突片形成工程で用いられる ヮー ク Wは円形であ り、 その中央部分の板部 W 1 に円形の開口 8 1 を有しており、 その開口縁部 8 2 が加工対象部位となって いる。 そ して、 ワー ク挟持部材 1 の回転載置台 1 2 が回転駆 動される と、 ワー ク Wが押え台 1 3 によ って回転載置台 1 2 に押し付けられたま ま、 その開口 8 1 の軸線周 り に定位置で 矢符 R 2 のよ う に回転する。 The mark W used in the annular projecting piece forming process shown in FIGS. 1 and 2 is circular, and has a circular opening 81 in a plate portion W1 at the center thereof. 2 is the target part. Then, when the rotary mounting table 12 of the work holding member 1 is driven to rotate, the work W is pressed against the rotary mounting table 12 by the presser table 13 and the opening 8 1 Rotate as shown by the arrow R 2 at a fixed position around the axis of.
図 3 及び図 4 に示した筒部形成工程で用いられる ワー ク W は、 環状突片形成工程を経たワー クであ り、 その開口縁部 8 2 には内向き二股状の環状突片 8 3 を有してお り、 その環状 突片 8 3 が加工対象部位となる。 そ して、 ワー ク挟持部材 1 の回転載置台 1 2 が回転駆動される と、 ワー ク Wが押え台 1 3 によ って回転載置台 1 2 に押し付けられたま ま、 その開口 8 1 の軸線周 り に定位置で矢符 R 2 のよ う に回転する。 The work W used in the tubular portion forming step shown in FIGS. 3 and 4 is a work that has undergone an annular projecting piece forming step, and has an opening edge 8 2 at its opening edge 8 2. 3 and its annular projection 83 is the target portion. Then, when the rotary mounting table 1 2 of the work holding member 1 is driven to rotate, the work W is pressed against the rotary mounting table 12 by the presser table 13, and the opening 8 1 of the opening 8 1 is closed. Rotate in a fixed position around the axis as indicated by arrow R2.
次に、 上記した環状突片形成工程と筒部形成工程とを説明 する。 Next, the annular projecting piece forming step and the tubular part forming step will be described.
ぐ環状突片形成工程 > Glue ring piece forming process>
図 1 及び図 2 のよ う に、 環状突片形成工程で用いられる内 型 2 1 は断面 V字形の擦割り面 2 2 を有する擦割り用内型で ある。 こ の工程の準備段階では、 図 1 のよ う に、 ワー ク挟持 部材 1 にワー ク Wが挟持されて定位置に保持される と共に、 擦割り用内型 2 1 が可動台 3 2 に搭載されてワー ク Wの開口 8 1 内に配備される。 こ の準備段階でのワー ク Wと擦割り用 内型 2 1 との位置関係を図 2 ( a ) に示 した。 As shown in FIGS. 1 and 2, the inner die 21 used in the annular projecting piece forming step is a split inner die having a split surface 22 having a V-shaped cross section. In the preparation stage of this process, as shown in Fig. 1, the work W is clamped by the work clamping member 1 and held in a fixed position, and the inner mold for friction 21 is mounted on the movable base 32. Opening of Work W 8 Deployed within 1. Figure 2 (a) shows the positional relationship between the work W and the inner mold 21 for scraping in this preparation stage.
図 2 ( a ) のよ う に、 ワー ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 擦割り用内型 2 1 を矢符 R 1 のよ う に回転させながら図 2 ( b ) の矢符 Sの よ う に横方向にスライ ドさせてワー ク Wの径方向外方に移動 させる。 このよ う にする と、 擦割り用内型 2 1 の擦割り面 2 2 が図 2 ( a ) に示したワー ク Wの開口縁部 8 2 を押し付け るので、 そのときの押付力に見合って擦割り面 2 2 がその開 口縁部 8 1 を図 2 ( b ) のよ う にその厚さ方向中間部で擦り 割り、 これによつて内向き二股状の環状突片 8 3 が形成され る o As shown in Fig. 2 (a), the work W is rotated at a fixed position around the axis of the opening 81 as indicated by an arrow R2, and at the same time, the inner mold 21 for scraping is rotated by an arrow R1. While rotating as shown in Fig. 2 (b), slide laterally as indicated by the arrow S in Fig. 2 (b) to move the workpiece W radially outward. By doing so, the rubbing surface 2 2 of the inner mold for rubbing 2 presses the opening edge 8 2 of the work W shown in FIG. As shown in FIG. 2 (b), the rubbing surface 22 rubs the opening edge 81 at the middle portion in the thickness direction as shown in FIG. O
ぐ筒部形成工程 > Tube forming process>
図 3 及び図 4 のよ う に、 筒部形成工程で用いられる内型 2 5 は円筒面によ って形成された型面 2 6 を凹入状に有してい る。 この工程の準備段階では、 図 3 のよ う に、 上記の環状突 片形成工程を経たワー ク Wがワー ク挟持部材 1 に挟持されて 定位置に保持される と共に、 内型 2 5 が可動台 3 2 に搭載さ れてワー ク Wの開口 8 1 内に配備される。 こ の準備段階での ワー ク Wと内型 2 5 との位置関係を図 4 ( a ) に示した。 As shown in FIGS. 3 and 4, the inner mold 25 used in the tubular portion forming step has a concavely shaped mold surface 26 formed by a cylindrical surface. In the preparation stage of this process, as shown in FIG. 3, the work W having undergone the above-described annular projection forming process is held by the work holding member 1 to be held at a fixed position, and the inner die 25 is movable. It is mounted on the platform 32 and placed in the opening 81 of the work W. Figure 4 (a) shows the positional relationship between the work W and the inner mold 25 at this preparation stage.
図 4 ( a ) のよ う に、 ヮ 一 ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 内型 2 5 を矢符 R 1 のよ う に回転させながら図 4 ( b ) の矢符 S のよ う に横 方向にスライ ドさせてワー ク Wの径方向外方に移動させる。 このよ う にする と、 内型 2 5 の型面 2 6 が図 4 ( a ) に示し たワー ク Wの内向き二股状の環状突片 8 3 を押し付けるので 、 その環状突片 8 3 が開口 8 1 の軸線に沿う方向に伸ばされ て筒部 8 4 を形成する。 これによ り板金製品 Mが製造される ο As shown in Fig. 4 (a), the stroke W is rotated at a fixed position around the axis of the opening 81 as indicated by the arrow R2, and at the same time, the inner mold 25 is rotated by the arrow R1. Rotate as shown by arrow S in Fig. 4 (b). And move it outward in the radial direction of the work W. In this case, the mold surface 26 of the inner mold 25 presses the inward bifurcated annular projection 83 of the work W shown in FIG. 4A, and the annular projection 83 is formed. It is extended in a direction along the axis of the opening 81 to form a cylindrical portion 84. This produces the sheet metal product M ο
こ う して製造された板金製品 Mは、 その一面側と他面側と の両方に筒部 8 4 が立ち上がつている。 このよ う な板金製品 Mにおいて、 筒部 8 4 は、 たとえばシ ャ フ トを通すボス部と して利用可能である。 The sheet metal product M manufactured in this manner has a cylindrical portion 84 standing up on both one side and the other side. In such a sheet metal product M, the cylindrical portion 84 can be used, for example, as a boss portion through which a shaft passes.
上記した環状突片形成工程や筒部形成工程を行う場合、 内 型 2 1 , 2 5 をワー ク Wの開口縁部 8 2 又は環状突片 8 3 に 押し付けている ときに、 両者が滑らない状態で回転している こ とが望ま しい。 そのためには、 内型 2 1 , 2 5 をワー ク W と同調させて回転駆動すればよい。 このよ う にする と、 環状 突片 8 3 や筒部 8 4 の内面 (表面) の平滑性が高 く な り、 筒 部 8 4 の内面をシール リ ングとの接触面と して も利用でき る よ う になる。 When performing the above-described annular projecting piece forming step or tubular section forming step, when the inner dies 21 and 25 are pressed against the opening edge portion 82 of the work W or the annular projecting piece 83, they do not slip. It is desirable that it rotates in a state. For this purpose, the inner dies 21 and 25 should be rotated in synchronization with the work W. In this manner, the smoothness of the inner surface (surface) of the annular projection 83 and the cylindrical portion 84 is improved, and the inner surface of the cylindrical portion 84 is also used as a contact surface with the seal ring. become able to.
図 5 から図 1 0 までを参照して本発明の第 2 実施形態を説 明する。 こ こ に示した実施形態は、 開口 8 1 を有する円形の 板金製ワー ク Wの開口縁部 8 2 を厚肉化する 2段階の工程 ( 前段厚肉化工程と後段厚肉化工程) と、 それらの厚肉化工程 を経た板金製ワー ク Wの内周に筒部を形成する工程 (筒部転 造工程) とを含んでいる。 厚肉化工程で用意する板金製ヮー ク Wは、 開口 8 1 の周囲が平坦な板部 W 1 と して形成されて おればよ く 、 そのワー ク Wの全体形状は図示のよ う な平坦な ものであっても、 カ ッ プ状のものであってもよい。 A second embodiment of the present invention will be described with reference to FIG. 5 to FIG. The embodiment shown here is a two-step process (a thickening process in the first stage and a thickening process in the second stage) of thickening the opening edge 8 2 of the circular sheet metal work W having the opening 81. The process of forming a cylindrical part on the inner periphery of the sheet metal work W that has undergone those thickening steps (the cylindrical part rolling) Manufacturing process). The sheet metal workpiece W prepared in the thickening process only needs to be formed as a flat plate portion W1 around the opening 81, and the overall shape of the work W is as shown in the figure. It may be flat or cup-shaped.
図 5 、 図 7及び図 9 に示したよ う に、 厚肉化工程や筒部転 造工程では、 図 1 及び図 3 で説明したものと同 じ作業装置が 用いられるので、 その同一部分に同一符号を付してある。 As shown in Fig. 5, Fig. 7 and Fig. 9, in the thickening process and the cylindrical part rolling process, the same working equipment as that described in Fig. 1 and Fig. 3 is used. The code is attached.
図 5 及び図 6 に示した前段厚肉化工程で用いられる ワー ク Wは円形であ り、 その中央部分の板部 W 1 に円形の開口 8 1 を有してお り、 その開口縁部 8 2 が加工対象部位となってい る。 そ して、 ワー ク挟持部材 1 の回転載置台 1 2 が回転駆動 される と、 ワー ク Wが押え台 1 3 によ って回転載置台 1 2 に 押し付けられたま ま、 その開口 8 1 の軸線周 り に定位置で矢 符 R 2 のよ う に回転する。 The work W used in the pre-thickening process shown in FIGS. 5 and 6 has a circular shape, and has a circular opening 81 in a plate portion W1 at the center thereof, and has an opening edge. 8 2 is the part to be machined. Then, when the rotary mounting table 12 of the work holding member 1 is driven to rotate, the work W is pressed against the rotary mounting table 12 by the presser table 13 and the opening 8 1 of the opening 8 1 is closed. Rotate in a fixed position around the axis as indicated by arrow R2.
図 7 及び図 8 に示した後段厚肉化工程で用いられる ワー ク Wは、 前段厚肉化工程を経たワー クであ り、 その開口縁部 8 2 は少し厚肉化されていて、 そのよ う に少し厚肉化された断 面亀頭状の開口縁部 8 2 が加工対象部位となる。 そ して、 ヮ ー ク挟持部材 1 の回転載置台 1 2 が回転駆動される と、 ヮー ク Wが押え台 1 3 によ って回転載置台 1 2 に押し付けられた ま ま、 その開口 8 1 の軸線周 り に定位置で矢符 R 2 のよ う に 回転する。 The work W used in the subsequent thickening step shown in FIGS. 7 and 8 is a work that has undergone the preceding thickening step, and its opening edge 82 is slightly thickened. The opening edge portion 82 with a slightly enlarged thickness and a glans-shaped cross section is the portion to be machined. Then, when the rotary mounting table 1 2 of the peak holding member 1 is driven to rotate, the park W is pressed against the rotary mounting table 1 2 by the presser table 13, and the opening 8 is formed. Rotate in a fixed position around the axis 1 as indicated by arrow R2.
図 9 及び図 1 0 に示した筒部転造工程で用いられる ワー ク Wは、 前段及び後段の各厚肉化工程を経たワー クであ り、 そ の開口縁部 8 2 が十分に厚肉化されていて、 そのよ う に十分 に厚肉化された断面略円形の開口縁部 8 2 が加工対象部位と なる。 そ して、 ワー ク挟持部材 1 の回転載置台 1 2 が回転駆 動される と、 ワー ク Wが押え台 1 3 によ って回転載置台 1 2 に押し付けられたま ま、 その開口 8 1 の軸線周 り に定位置で 矢符 R 2 のよ う に回転する。 Work used in the cylindrical part rolling process shown in Fig. 9 and Fig. 10 W is a work that has gone through each of the thickening processes of the former stage and the latter stage. The opening edge portion 82 is sufficiently thickened, and the cross-sectional outline of such a sufficiently thickened portion is shown. The circular opening edge 82 is the processing target portion. Then, when the rotary mounting table 12 of the work holding member 1 is driven to rotate, the work W is pressed against the rotary mounting table 12 by the presser table 13 and the opening 8 1 Rotate as shown by the arrow R 2 at a fixed position around the axis of.
次に、 上記した前段厚肉化構体と後段厚肉化工程と筒部転 造工程とを説明する。 Next, the above-described first-stage thickening structure, second-stage thickening step, and cylindrical portion rolling step will be described.
<前段厚肉化工程 > <First-stage thickening process>
図 5 及び図 6 のよ う に、 前段厚肉化工程で用いられる内型 As shown in Fig. 5 and Fig. 6, the inner die used in the former thickening process
2 7 a は断面船底形に凹入 した前段厚肉化用成形面 2 8 a を 有する前段厚肉化用內型である。 こ の工程の準備段階では、 図 5 のよ う に、 ワー ク挟持部材 1 にワー ク Wが挟持されて定 位置に保持される と共に、 前段厚肉化用内型 2 7 a が可動台Reference numeral 27a denotes a pre-thickening 內 type having a pre-thickening molding surface 28a recessed into a ship bottom shape. In the preparation stage of this process, as shown in Fig. 5, the work W is sandwiched by the work clamping member 1 and held in a fixed position, and the inner mold 27a for thickening the former stage is moved to the movable platform.
3 2 に搭載されてワー ク Wの開口 8 1 内に配備される。 こ の 準備段階でのワー ク Wと前段厚肉化用内型 2 7 a との位置関 係を図 6 ( a ) に示した。 It is mounted on 32 and deployed in the opening 81 of Work W. Fig. 6 (a) shows the positional relationship between the work W and the inner mold 27a for thickening in the pre-stage at this preparation stage.
図 6 ( a ) のよ う に、 ワー ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 前段厚肉化用内 型 2 7 a を矢符 R 1 のよ う に回転させながら図 6 ( b ) の矢 符 Sのよ う に横方向にスライ ドさせてワー ク Wの径方向外方 に移動させる。 このよ う にする と、 前段厚肉化用内型 2 7 a の前段厚肉化用成形面 2 8 a が図 6 ( a ) に示したワー ク W の開口縁部 8 2 を押し付けるので、 そのときの押付力に見合 つて開口縁部 8 2 の肉がワー ク Wの一面側と他面側とに膨出 状に盛り上がってその開口縁部 8 2 が厚肉化され、 断面亀頭 状になる。 As shown in Fig. 6 (a), the work W is rotated in a fixed position around the axis of the opening 81 as shown by the arrow R2, and at the same time, the inner mold 27a for thickening the former stage is rotated by the arrow. While rotating as indicated by the symbol R 1, it is slid laterally as indicated by the arrow S in FIG. 6 (b) and moved outward in the radial direction of the work W. In this way, the inner mold for thickening the former stage 2 7a 6a presses the opening edge 82 of the work W shown in Fig. 6 (a), so that the opening edge 82 has the thickness corresponding to the pressing force at that time. The ridge W bulges on one side and the other side in a bulging shape, and the opening edge portion 82 of the ridge W becomes thicker, forming a glans cross section.
ぐ後段厚肉化工程 > Thickening process at the later stage>
図 7 及び図 8 のよ う に、 後段厚肉化工程で用いられる内型 As shown in Figs. 7 and 8, the inner die used in the subsequent thickening process
2 7 b は断面円弧形に凹入 した後段厚肉化用成形面 2 8 b を 有する後段厚肉化用内型である。 こ の工程の準備段階では、 図 7 のよ う に、 ワー ク挟持部材 1 にワー ク Wが挟持されて定 位置に保持される と共に、 後段厚肉化用内型 2 7 bが可動台Reference numeral 27b denotes a rear thickening inner mold having a rear thickening molding surface 28b recessed into an arc-shaped cross section. In the preparation stage of this process, as shown in Fig. 7, the work W is held between the work holding members 1 and held at a fixed position, and the inner mold 27b for thickening the rear stage is moved to the movable platform.
3 2 に搭載されてワー ク Wの開口 8 1 内に配備される。 こ の 準備段階でのワー ク Wと後段厚肉化用内型 2 7 b との位置関 係を図 8 ( a ) に示した。 It is mounted on 32 and deployed in the opening 81 of Work W. Fig. 8 (a) shows the positional relationship between the work W and the inner mold 27b for thickening the latter stage in this preparatory stage.
図 8 ( a ) のよ う に、 ワー ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 後段厚肉化用内 型 2 7 b を矢符 R 1 のよ う に回転させながら図 8 ( b ) の矢 符 Sのよ う に横方向にスラ イ ドさせてワー ク Wの径方向外方 に移動させる。 こ のよ う にする と、 後段厚肉化用内型 2 7 b の後段厚肉化用成形面 2 8 bが図 8 ( a ) に示したワー ク W の開口縁部 8 2 を押し付けるので、 そのときの押付力に見合 つて開口縁部 8 2 の肉がワー ク Wの一面側と他面側とに膨出 状に盛り上がってその開口縁部 8 2 が厚肉化され、 断面略円 形になる。 As shown in Fig. 8 (a), the work W is rotated at a fixed position around the axis of the opening 81 as shown by the arrow R2, and at the same time, the inner mold 27b for the rear-stage thickening is moved by the arrow. While rotating as indicated by the symbol R 1, it is slid laterally as indicated by the arrow S in FIG. 8 (b) and moved outward in the radial direction of the work W. In this way, the rear thickening molding surface 28 b of the rear thickening inner die 27 b presses the opening edge 82 of the work W shown in FIG. 8 (a). According to the pressing force at that time, the flesh of the opening edge portion 82 bulges in a bulging shape on one side and the other side of the work W, and the opening edge portion 82 is thickened, and a substantially circular cross section is formed. It takes shape.
ぐ筒部転造工程 > Glue Rolling Process>
図 9 及び図 1 0 のよ う に、 筒部転造工程で用い られる内型 4 1 は円筒面によ って形成された型面 4 2 を凹入状に有 して いる。 こ の工程の準備段階では、 図 9 のよ う に、 上記 した前 段及び後段の厚肉化工程を経たワ ー ク Wがワ ー ク挟持部材 1 に挟持されて定位置に保持される と共に、 内型 4 1 が可動台 3 2 に搭載されてワ ー ク Wの開口 8 1 内に配備される。 こ の 準備段階でのワ ー ク Wと内型 4 1 との位置関係を図 1 0 ( a ) に示 した。 As shown in FIG. 9 and FIG. 10, the inner die 41 used in the cylindrical part rolling step has a concave die surface 42 formed by a cylindrical surface. In the preparatory stage of this process, as shown in FIG. 9, the work W having undergone the above-described thickening process of the first and second stages is sandwiched by the workpiece clamping member 1 and held in a fixed position. The inner die 41 is mounted on the movable base 32 and disposed in the opening 81 of the work W. Figure 10 (a) shows the positional relationship between the work W and the inner mold 41 in this preparation stage.
図 1 0 ( a ) のよ う に、 ワ ー ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 内型 4 1 を矢 符 R 1 のよ う に回転させな力 ら図 1 0 ( b ) の矢符 S のよ う に横方向にスライ ドさせてワ ー ク Wの径方向外方に移動させ る。 こ のよ う にする と、 内型 4 1 の型面 4 2 が図 1 0 ( a ) に示 したワ ー ク Wの十分に厚肉化された開口縁部 8 2 を押 し 付けるので、 その開口縁部 8 2 の肉がそのワ ー ク Wの一面側 と他面側と に筒状に盛り上がっ て筒部 8 4 が転造によ って形 成される。 こ れによ り板金製品 Mが製造される。 As shown in Fig. 10 (a), the work W is rotated in a fixed position around the axis of the opening 81 as shown by the arrow R2, and at the same time, the inner die 41 is moved by the arrow R1. With the force not rotated in this manner, the workpiece is slid in the horizontal direction as indicated by the arrow S in FIG. 10 (b) and moved outward in the radial direction of the work W. In this case, the mold surface 42 of the inner mold 41 presses the sufficiently thick opening edge 82 of the work W shown in FIG. The meat of the opening edge portion 82 rises in a cylindrical shape on one surface side and the other surface side of the work W, and the cylindrical portion 84 is formed by rolling. As a result, a sheet metal product M is manufactured.
こ う して製造された板金製品 Mについて も、 図 4 ( a ) に 示 した もの と同様に、 その一面側と他面側との両方に筒部 8 4 が立ち上がつている。 したがって、 こ のよ う な板金製品 M において、 筒部 8 4 は、 た とえばシ ャ フ ト を通すボス部と し て利用可能である。 As for the sheet metal product M thus manufactured, similarly to the one shown in FIG. 4 (a), the cylindrical portion 84 stands on both one side and the other side. Therefore, in such a sheet metal product M, the cylindrical portion 84 is, for example, a boss portion through which a shaft passes. Available.
上記した筒部転造工程を行う場合に、 内型 4 1 と ワー ク W の開口縁部 8 2 とが滑らない状態で回転している こ とが望ま しい。 そのためには、 内型 4 1 をワー ク Wと同調させて回転 駆動すればよい。 こ のよ う にする と、 筒部 8 4 の内面 (表面 ) の平滑性が高 く な り、 筒部 8 4 の内面をシール リ ングとの 接触面と して も利用でき るよ う になる。 When performing the above-described cylindrical part rolling process, it is desirable that the inner die 41 and the opening edge part 82 of the work W rotate without slipping. For this purpose, the inner die 41 may be rotated in synchronization with the work W. By doing so, the smoothness of the inner surface (surface) of the cylindrical portion 84 is improved, and the inner surface of the cylindrical portion 84 can be used as a contact surface with the seal ring. Become.
図 5 から図 1 0 までで説明した第 2 実施形態では、 厚肉化 工程を前段厚肉化工程と後段厚肉化工程とに分けて行ってい るので、 厚肉化時にワー ク Wに座屈が起こ り に く い。 勿論、 座屈の心配がなければ、 厚肉化工程を一回の工程で行って も よい。 In the second embodiment described with reference to FIGS. 5 to 10, the thickening step is divided into a first thickening step and a second thickening step, so that the work W is seated at the time of thickening. It is hard to buckle. Of course, if there is no fear of buckling, the thickening step may be performed in a single step.
図 1 1 から図 1 4 までを参照して本発明の第 3 実施形態を 説明する。 こ こ に示した実施形態は、 開口 8 1 を有する円形 の板金製ワー ク Wの開口縁部 8 2 を厚肉化する工程 (厚肉化 工程) と、 その厚肉化工程を経た板金製ワー ク Wの内周に筒 部を形成する工程 (筒部転造工程) とを含んでいる。 A third embodiment of the present invention will be described with reference to FIG. 11 to FIG. In the embodiment shown here, the step of thickening the opening edge portion 82 of the circular sheet metal work W having the opening 81 (thickening step), and the sheet metal working through the thickening step are described. Forming a cylindrical portion on the inner periphery of the work W (a cylindrical portion rolling process).
図 1 1 及び図 1 3 に示したよ う に、 厚肉化工程や筒部転造 工程では、 図 1 及び図 3 で説明 したものと同 じ作業装置が用 いられるので、 その同一部分に同一符号を付してある。 As shown in Figs. 11 and 13, in the thickening process and the cylindrical part rolling process, the same working equipment as that described in Figs. 1 and 3 is used, so the same parts are used. The code is attached.
図 1 1 及び図 1 2 に示した厚肉化工程で用いられる ワー ク Wは円形であ り、 その中央部分の板部 W 1 に開口 8 1 を有し てお り、 その開口縁部 8 2 が加工対象部位とな っている。 そ して、 ワー ク挟持部材 1 の回転載置台 1 2 が回転駆動される と、 ワー ク Wが押え台 1 3 によ って回転載置台 1 2 に押し付 けられたま ま、 その開口 8 1 の軸線周 り に定位置で矢符 R 2 のよ う に回転する。 厚肉化工程で用意する板金製ワー ク Wは 、 開口 8 1 の周囲が平坦な板部 W 1 と して形成されておれば よ く 、 そのワー ク Wの全体形状は図示のよ う な平坦な もので あっても、 カ ッ プ状のものであってもよい。 The work W used in the thickening process shown in FIGS. 11 and 12 has a circular shape, and has an opening 81 in a plate portion W1 at a central portion thereof. 2 is the target part. So Then, when the rotary mounting table 1 2 of the work holding member 1 is driven to rotate, the opening 8 1 is maintained while the work W is pressed against the rotary mounting table 12 by the presser table 13. Rotate as shown by the arrow R 2 in a fixed position around the axis of the. The work W made of sheet metal prepared in the thickening process only needs to be formed as a flat plate portion W1 around the opening 81, and the entire shape of the work W is as shown in the figure. It may be flat or cup-shaped.
図 1 3 及び図 1 4 に示した筒部転造工程で用いられる ヮ一 ク Wは、 厚肉化工程を経たワー クであ り、 その開口縁部 8 2 が十分に厚肉化されていて、 そのよ う に十分に厚肉化された 断面略円形の開口縁部 8 2 が加工対象部位となる。 そ して、 ワー ク挟持部材 1 の回転載置台 1 2 が回転駆動される と、 ヮ ー ク Wが押え台 1 3 によって回転載置台 1 2 に押し付けられ たま ま、 その開口 8 1 の軸線周 り に定位置で矢符 R 2 のよ う に回転する。 The work W used in the cylinder rolling process shown in FIGS. 13 and 14 is a work that has undergone a thickening process, and its opening edge portion 82 is sufficiently thickened. Thus, the opening edge portion 82 having a substantially circular cross-section and having a sufficiently large thickness is a portion to be processed. Then, when the rotary mounting table 1 2 of the work holding member 1 is driven to rotate, the mark W is pressed against the rotary mounting table 12 by the presser table 13, and the circumference of the axis of the opening 8 1 is maintained. Then rotate in the fixed position as indicated by arrow R2.
次に、 上記した厚肉化工程と筒部転造工程とを説明する。 ぐ厚肉化工程 > Next, the above-described thickening step and cylindrical section rolling step will be described. Thickening process>
図 1 1 及び図 1 2 のよ う に、 厚肉化工程で用いられる内型 4 3 は凹入状の厚肉化用成形面 4 4 を有する厚肉化用内型で ある。 この工程の準備段階では、 図 1 1 のよ う に、 ワー ク挟 持部材 1 にワー ク Wが挟持されて定位置に保持される と共に 、 厚肉化用内型 4 4 が可動台 3 2 に搭載されてワー ク Wの開 口 8 1 内に配備される。 こ の準備段階でのワー ク Wと厚肉化 用内型 4 3 との位置関係を図 1 2 ( a ) に示した。 As shown in FIGS. 11 and 12, the inner mold 43 used in the thickening step is an inner mold having a concave-shaped thickened molding surface 44. In the preparation stage of this process, as shown in FIG. 11, the work W is clamped by the work clamping member 1 and held in a fixed position, and the thickening inner mold 4 4 is moved by the movable base 3 2. Work W Deployed in mouth 81. Figure 12 (a) shows the positional relationship between the work W and the inner mold 43 for thickening in this preparation stage.
図 1 2 ( a ) のよ う に、 ワー ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 厚肉化用内型 4 3 を矢符 R 1 のよ う に回転させながら図 1 2 ( b ) の矢符 Sのよ う に横方向にスライ ドさせてワー ク Wの径方向外方に 移動させる。 こ のよ う にする と、 厚肉化用内型 4 3 の厚肉化 用成形面 4 4 が図 1 2 ( a ) に示したワー ク Wの開口縁部 8 2 を押し付けるので、 そのときの押付力に見合って開口縁部 8 2 の肉がワー ク Wの一面側に膨出状に盛り上がってその開 口縁部 8 2 が厚肉化される。 As shown in Fig. 12 (a), the work W is rotated in a fixed position around the axis of the opening 81 as indicated by an arrow R2, and at the same time, the inner mold 43 for thickening is indicated by an arrow. While rotating as R 1, slide in the horizontal direction as indicated by the arrow S in Fig. 12 (b) and move it outward in the radial direction of the work W. In this way, the thickened molding surface 44 of the thickening inner mold 43 presses the opening edge 82 of the work W shown in Fig. 12 (a). According to the pressing force, the meat of the opening edge portion 82 rises in a bulging shape on one surface side of the work W, and the opening edge portion 82 becomes thick.
く筒部転造工程 > Kubushi Roll Forming Process>
図 1 3 及び図 1 4 のよ う に、 筒部転造工程で用いられる内 型 4 5 は円筒面によって形成された型面 4 6 を凹入状に有し ている。 こ の工程の準備段階では、 図 1 3 のよ う に、 上記し た厚肉化工程を経たワー ク Wがワー ク挟持部材 1 に挟持され て定位置に保持される と共に、 内型 4 5 が可動台 3 2 に搭載 されてワー ク Wの開口 8 1 内に配備される。 こ の準備段階で のワー ク Wと内型 4 1 との位置関係を図 1 4 ( a ) に示した 図 1 4 ( a ) のよ う に、 ワー ク Wを矢符 R 2 のよ う に開口 8 1 の軸線周 り に定位置で回転させ、 同時に、 内型 4 5 を矢 符 R 1 のよ う に回転させながら図 1 4 ( b ) の矢符 Sのよ う に横方向にスライ ドさせてワ ー ク Wの径方向外方に移動させ る。 こ のよ う にする と、 内型 4 5 の型面 4 6 が図 1 4 ( a ) に示 したワ ー ク Wの十分に厚肉化された開口縁部 8 2 を押 し 付けるので、 その開口縁部 8 2 の肉がそのワ ー ク Wの一面側 に筒状に盛り上がって筒部 8 4 が転造によ って形成される。 これによ り板金製品 Mが製造される。 As shown in FIGS. 13 and 14, the inner die 45 used in the cylindrical part rolling step has a concave die surface 46 formed by a cylindrical surface. In the preparation stage of this process, as shown in FIG. 13, the work W that has undergone the above-described thickening process is held in place by being held by the work holding member 1 and the inner mold 45 is formed. Is mounted on the movable base 32 and is arranged in the opening 81 of the work W. The positional relationship between the work W and the inner mold 41 in this preparation stage is shown in Fig. 14 (a), as shown in Fig. 14 (a). At the same time, the inner die 45 is rotated at a fixed position around the axis of the opening 81, and at the same time, the inner die 45 is rotated as shown by the arrow R1 while the inner die 45 is rotated as shown by the arrow S in FIG. 14 (b). And slide it to the outside in the radial direction of the work W. In this case, the mold surface 46 of the inner mold 45 presses the sufficiently thick opening edge 82 of the work W shown in FIG. The meat of the opening edge portion 82 rises in a cylindrical shape on one surface side of the work W, and the cylindrical portion 84 is formed by rolling. As a result, a sheet metal product M is manufactured.
こ う して製造された板金製品 Mについては、 その一面側だ けに筒部 8 4 が立ち上がつている。 こ のよ う な板金製品 Mに おいて、 筒部 8 4 は、 た とえばシ ャ フ ト を通すボス部と して 利用可能である。 As for the sheet metal product M thus manufactured, the cylindrical portion 84 stands up only on one side thereof. In such a sheet metal product M, the cylindrical portion 84 can be used, for example, as a boss portion through which a shaft passes.
上記した筒部転造工程を行う場合に、 内型 4 5 と ワ ー ク W の開口縁部 8 2 とが滑らない状態で回転 している こ とが望ま しい。 そのためには、 内型 4 5 をヮ 一 ク Wと同調させて回転 駆動すればよい。 こ のよ う にする と、 筒部 8 4 の内面 (表面 ) の平滑性が高 く な り、 筒部 8 4 の内面をシール リ ン グとの 接触面と して も利用でき る よ う になる。 It is desirable that the inner die 45 and the opening edge portion 82 of the work W rotate in a non-slip state when performing the above-described cylindrical portion rolling process. For this purpose, the inner mold 45 may be driven to rotate in synchronization with the peak power W. By doing so, the smoothness of the inner surface (surface) of the cylindrical portion 84 is improved, and the inner surface of the cylindrical portion 84 can be used as a contact surface with the seal ring. become.
こ の第 3 実施形態では、 ワ ー ク Wの開口縁部 8 2 を厚肉化 する工程が、 ワ ー ク Wの開口縁部 8 2 の肉をそのワ ー ク Wの 一面側だけに膨出状に盛り上げる工程にな っているので、 筒 部転造工程を行う こ と によ って一面側だけに筒部 8 4 が立ち 上がっ た板金製品 Mを容易に得る こ とが可能である。 産業上の利用可能性 以上のよ う に、 本発明に係る、 内周に筒部を有する板金製 品の製造方法によれば、 溶接ゃバ一 リ ン グ加工を用いずに内 周に筒部を有する板金製品を製造する こ とができ る よ う にな る。 しか も、 本発明によ る と、 筒部が一面側と他面側との両 方に突き出た板金製品や、 筒部が一面側だけに突き出た板金 製品を容易に得る こ とができ る。 そ して、 製造された板金製 品は、 その内周の筒部をシ ャ フ ト な どに嵌合させる ためのボ ス部な どに利用する こ とが可能である。 In the third embodiment, the step of increasing the thickness of the opening edge 82 of the work W is performed by expanding the thickness of the opening edge 82 of the work W to only one side of the work W. Since it is a process of building up in a protruding state, it is possible to easily obtain a sheet metal product M in which the cylindrical portion 84 is raised only on one surface side by performing the cylindrical portion rolling process. . Industrial applicability As described above, according to the method for manufacturing a sheet metal product having a tubular portion on the inner periphery according to the present invention, a sheet metal product having a tubular portion on the inner periphery can be obtained without using welding-over ring processing. It can be manufactured. According to the present invention, it is possible to easily obtain a sheet metal product in which the cylindrical portion protrudes on both the one surface side and the other surface side, and a sheet metal product in which the cylindrical portion protrudes only on one surface side. . Then, the manufactured sheet metal product can be used as a boss for fitting the inner cylindrical portion to a shaft or the like.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19882358T DE19882358T1 (en) | 1998-03-18 | 1998-03-18 | Method for producing a sheet metal part with a cylindrical section on an inner peripheral edge |
| PCT/JP1998/001172 WO1999047289A1 (en) | 1998-03-18 | 1998-03-18 | Method of manufacturing sheet metal product having cylindrical portion at inner circumferential side thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| PCT/JP1998/001172 WO1999047289A1 (en) | 1998-03-18 | 1998-03-18 | Method of manufacturing sheet metal product having cylindrical portion at inner circumferential side thereof |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1999047289A1 true WO1999047289A1 (en) | 1999-09-23 |
Family
ID=14207819
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1998/001172 Ceased WO1999047289A1 (en) | 1998-03-18 | 1998-03-18 | Method of manufacturing sheet metal product having cylindrical portion at inner circumferential side thereof |
Country Status (2)
| Country | Link |
|---|---|
| DE (1) | DE19882358T1 (en) |
| WO (1) | WO1999047289A1 (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003022485A1 (en) * | 2001-09-12 | 2003-03-20 | Wf-Maschinenbau Und Blechformtechnik Gmbh & Co. Kg | Device for producing a rotationally symmetrical transmission part comprising a hub |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0966330A (en) * | 1995-08-31 | 1997-03-11 | Fuji Kiko Co Ltd | Method of increasing thickness of outer peripheral portion of disc and method of forming disc member having conductive portion on outer periphery |
| JPH105912A (en) * | 1996-06-14 | 1998-01-13 | Nissan Motor Co Ltd | Roller for splitting |
-
1998
- 1998-03-18 WO PCT/JP1998/001172 patent/WO1999047289A1/en not_active Ceased
- 1998-03-18 DE DE19882358T patent/DE19882358T1/en not_active Ceased
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0966330A (en) * | 1995-08-31 | 1997-03-11 | Fuji Kiko Co Ltd | Method of increasing thickness of outer peripheral portion of disc and method of forming disc member having conductive portion on outer periphery |
| JPH105912A (en) * | 1996-06-14 | 1998-01-13 | Nissan Motor Co Ltd | Roller for splitting |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2003022485A1 (en) * | 2001-09-12 | 2003-03-20 | Wf-Maschinenbau Und Blechformtechnik Gmbh & Co. Kg | Device for producing a rotationally symmetrical transmission part comprising a hub |
Also Published As
| Publication number | Publication date |
|---|---|
| DE19882358T1 (en) | 2000-05-31 |
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