WO1998035884A1 - Packaging material having mold release function - Google Patents
Packaging material having mold release function Download PDFInfo
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- WO1998035884A1 WO1998035884A1 PCT/JP1998/000604 JP9800604W WO9835884A1 WO 1998035884 A1 WO1998035884 A1 WO 1998035884A1 JP 9800604 W JP9800604 W JP 9800604W WO 9835884 A1 WO9835884 A1 WO 9835884A1
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- WO
- WIPO (PCT)
- Prior art keywords
- packaging material
- release agent
- agent layer
- release
- sealing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65D—CONTAINERS FOR STORAGE OR TRANSPORT OF ARTICLES OR MATERIALS, e.g. BAGS, BARRELS, BOTTLES, BOXES, CANS, CARTONS, CRATES, DRUMS, JARS, TANKS, HOPPERS, FORWARDING CONTAINERS; ACCESSORIES, CLOSURES, OR FITTINGS THEREFOR; PACKAGING ELEMENTS; PACKAGES
- B65D65/00—Wrappers or flexible covers; Packaging materials of special type or form
- B65D65/38—Packaging materials of special type or form
- B65D65/42—Applications of coated or impregnated materials
Definitions
- the present invention relates to a packaging material having a release function that can directly package various kinds of adhesive articles in a state where they can be peeled off from the article.
- the present invention relates to a packaging material having a release function that can be processed.
- An adhesive is often used as a simple means for adding an adhesive function to various articles.
- the pressure-sensitive adhesive layer is formed on the surface (the good Una napkin typically an adhesive layer with a release paper)
- the entire napkin is individually sealed and wrapped with a packaging material such as a plastic film, etc.
- the opening of the packaging material after the napkin is wrapped is made of various types such as a heat seal method and a press seal method. Sealed by sealing.
- a method of directly packing an adhesive-coated napkin with a packaging material having a release function on the surface without protecting the adhesive layer with release paper has become mainstream.
- a packaging material having a releasing function a material in which various release agents such as silicone are applied to the surface of a base material such as a plastic film is generally used. ing.
- Packaging materials have also been proposed. ( However, such packaging materials require the release agent to be applied in a pattern, so compared to those that do not require the release agent to be applied in a pattern. There were problems such as the complexity of the manufacturing process and the high cost in terms of product yield.
- the present invention has been made in view of the above problems, and an object of the present invention is to provide a packaging material having a release function in which a release agent layer is formed on the surface of a base material, wherein the seal processing surface has a release agent.
- An object of the present invention is to provide a packaging material having a release function capable of performing sealing with sufficient adhesive strength even on the surface of a layer. Disclosure of the invention
- the present inventors have conducted intensive studies to solve the above problems, and as a result, formed a release material layer on the surface of a stretchable base material to produce a packaging material, and the release agent layer Cracks are formed when the material is stretched, and the above problem is solved by setting the area ratio of cracks per unit surface area of the release agent layer after the packaging material is stretched to a specific range. It has been found that the present invention can be achieved, and has led to the present invention.
- the present invention relates to a packaging material having a release agent layer formed on the surface of a stretchable base material, wherein the release agent layer is formed when the packaging material is stretched. It is characterized by causing cracks, and the area ratio of cracks per unit surface area of the release agent layer after the packaging material is stretched is 10 to 80% (aspect 1) ). Further, the packaging material of the present invention is characterized in that the area ratio of a crack portion per unit surface area of the release agent layer in the sealed portion is 10% or more (aspect 2).
- the present invention is found that, a brief description of the embodiment 1 or the packaging material having a releasing function of 2 related to that used as a separate packaging material tacky adhesive article (embodiment 3) c drawings
- Fig. 1 is a cross-sectional view showing the packaging material having the release function of the present invention.
- C Fig. 2 is a scanning electron microscope showing the surface of the release agent layer after stretching the packaging material having the release function of the present invention. It is an electron micrograph (magnification: 300 times) when observed by (SEM).
- Figs. 3a and 3b are electron micrographs of the surface of the release agent layer in the sealed portion after heat sealing the packaging material having the release function of the present invention when observed by SEM.
- the magnifications are 100 times and 300 times, respectively.
- FIG. 4 is an enlarged cross-sectional view schematically showing the case where the packaging material having a releasing function of the present invention is used as an individual packaging material for a sanitary napkin with an adhesive.
- FIG. 1 is a cross-sectional view showing a state of a packaging material having a release function according to the present invention (hereinafter, simply referred to as a packaging material) before a stretching treatment.
- a release agent layer 2 is formed on one entire surface of a substrate 1 Make up the packaging material.
- the release agent layer formed on the surface of the substrate immediately after the release agent is applied to the surface of the substrate and cured or dried, for example, as shown in FIG. 1, a continuous release agent film is formed on almost the entire surface of the substrate. Thereafter, by subjecting the packaging material having the above configuration to a stretching treatment, the release agent layer is cracked to be discontinuous.
- the cracks generated in the release agent layer when the packaging material is stretched are usually defined by a scanning electron microscope (SEM) on the surface of the release agent layer of the packaging material after stretching. It is a fine crack that can be confirmed by observing at a magnification of 0 to 1000.
- the crack has a diameter of about 100,000 A to 6,500,000 A (angstrom) as a diameter of the crack in a direction perpendicular to the stretching direction.
- the surface of the base material that is the base is exposed, or the release agent application amount is smaller in that part compared to other parts It is formed as follows.
- the surface of the release agent layer can be made a sealed surface by the cracks generated in the release agent layer.
- FIG. 2 shows an electron micrograph (magnification: 300 times) of the surface of the release agent layer after the packaging material of the present invention was subjected to the stretching treatment (100% stretching) by SEM.
- the packaging material of the present invention requires that the release agent layer be cracked when the packaging material is stretched as described above, and furthermore, the sealability on the release agent layer surface of the packaging material and the release property. from the viewpoint of compatibility between the mold features are measured by the method described below, the area ratio is 1 0-8 0% of the release agent layer unit surface area equivalent Rino cracking unit after the packaging material is stretched, good or Or 30% to 70%.
- the packaging material The sealing strength (adhesion strength) when sealing the surface of the release agent layer is insufficient, and the sealing and holding ability as a packaging material is deteriorated. Further, when the area ratio of the cracked portion is higher than 80%, the release function is reduced, and the adhesive article cannot be smoothly separated from the packaging material.
- the unit surface area of the release agent layer The area ratio of the crack is determined by analyzing the surface of the release agent after stretching the packaging material with an electron beam microanalyzer, obtaining a color mapping image, and performing image analysis processing. .
- the release agent layer is composed of a silicone-based release agent, a fluorine-based release agent, and a long-chain alkyl-based release agent
- the Si- ⁇ -ray, the F- ⁇ -ray, and the O- (4) The intensity of the line is measured using an electron beam microanalyzer, and the obtained color matching image is subjected to image analysis processing.
- the method of measuring the area ratio of the crack portion per unit surface area of the release agent layer will be described in further detail, taking as an example the case where the release agent layer is made of a silicone-based release agent.
- the packaging material of the present invention is formed of a material that can stretch the base material itself after forming a release agent layer on the surface of the base material and then forming a crack in the release agent layer by stretching the packaging material. Need to be configured.
- the stretchable base material as referred to in the present invention has the stretchability following the stretching process for forming a crack in the release agent layer as described above, and further as a packaging material after the stretching process.
- the material, configuration, and the like are not particularly limited as long as they have sufficient mechanical strength.
- the packaging material of the present invention is subjected to sealing after forming a crack in the release agent layer
- the base material itself has sealability by a heat sealing method, a press sealing method, or the like. Need to be.
- the base material used for the packaging material of the present invention is not particularly limited as long as it satisfies the above-mentioned characteristics.
- the base material is mainly composed of a polyolefin-based thermoplastic resin. It is preferred that it consist of a film.
- polyethylene for example, polyethylene, polybutene, polyhexene, polyoctene and the like can be used alone or in a mixture, and polyethylene is particularly preferably used.
- polyethylene any of ultra-low density, low density, linear low density, medium density, high density single product or blend product can be used, and particularly preferred is linear low density polyethylene.
- content of Z or low density polyethylene is 15% by weight. /. The above, or those having a high-density polyethylene content of 80% by weight or less. If necessary, a material having a higher melting point than ultra-low-density or low-density polyethylene can be added to improve heat resistance.
- Such a material has a melting point of less than or equal to 185 ° C, preferably from 110 to 180 ° C.
- an elastomer component such as a styrene-based, polyolefin-based, or polyester-based polymer can be added, preferably in an amount of 40% by weight or less, to improve flexibility.
- thermoplastic film examples include ultra-low density, low density, linear low density, medium density high density polyethylene, polypropylene, and ethylene vinyl acetate.
- Polymer ethylene mono (meth) acrylic acid copolymer, ethylene mono
- Methyl acrylate copolymer Ethylene mono (meth) Ethyl acrylate copolymer, Polyethylene propylene copolymer, Olefin-based elastomer, Styrene-based elastomer It consists of a single or a combination of two or more selected from polyisobutylene and butyl rubber.
- the ethylene elastomers include ethylene-propylene rubber (EPT), ethylene-propylene-gene rubber (EPDM), ethylene-propylene and ethylene-butene elastomers such as styrene.
- EPT ethylene-propylene rubber
- EPDM ethylene-propylene-gene rubber
- SIS styrene-isoprene-styrene block copolymer
- SBS styrene butane-styrene block copolymer
- the base material may have a single-layer structure as described above.
- the base material is composed of at least two or more layers, and has a melting point higher than that of one of the layers on one or both sides. It is preferable to have a heat seal layer having a temperature lower than 5 ° C because heat seal can be performed easily and reliably.
- Examples of such a base material include a layer made of low-density polyethylene (melting point: 100 ° C.) as a heat seal layer, and a high-density polyethylene.
- the release agent layer is provided on the low-density polyethylene side which is the heat seal layer.
- a laminate of a thermoplastic plastic film and a nonwoven fabric or a woven fabric is also preferable.
- the surface of the base material can be roughened like a matte surface or an embossed surface. You can get a sense of luxury. In addition, the effect that the running property of the line can be improved by reducing the dynamic friction coefficient is obtained. Due to such a blend, incompatible materials are mixed so as to be separated from each other due to a difference in interfacial tension at the time of dissolution. However, since the surface is rough, the surface is considered to be a matte or embossed surface. The roughness of this surface is usually 0.2 to 30 ⁇ , preferably 2 to 5 // m, but when embossing or satin is formed with It is preferable that the thickness be within 1/2 of the thickness. By blending polymers with different properties, it becomes possible to blend them with each other's strengths only, and to provide polymers with new functions, for example, functions that balance softness and good stiffness. There is an effect that can be obtained.
- the peeling sound can be reduced when the packaging material is peeled off from the adhesive article, and the use is not noticed by others. There is also an effect.
- the film can be formed, for example, by a knurled surface that comes into contact with a T-die extruder during the production of the film. I like it.
- the base material of the present invention at least one side of the multilayer thermoplastic plastic film composed of at least two or more layers is made to have a matte surface or an embossed surface made of the aforementioned polymer blend. You can.
- the characteristics of the polymer film of each layer can be compounded like a polymer blend, and new functions can be added, for example, the heat sealability and the tear strength can be improved. This has the advantage that functions can be added, such as compatibility with good texture.
- the base material of the present invention for example, at least one surface of a thermoplastic plastic film, for example, a matte surface having a surface roughness (R a) of about 12 or less of the film thickness.
- a release agent layer can be provided on the other surface, which is an embossed surface. This structure improves softness when touched, high-grade appearance, and improved line running performance (dynamic friction coefficient). Reduction).
- thermoplastic film has a matte or embossed surface having a surface roughness (Ra) of about 1 Z2 or less of the film thickness
- a release agent layer may be provided on the surface.
- the coefficient of static friction of the release surface or the embossed surface is preferably less than 1.5, preferably 0.2 to 1.0, and the dynamic friction coefficient was less than 1.2, preferably 0.1 to 1 0 is desirable.
- the thickness of the base material is not particularly limited and is usually lmm or less, but from the viewpoint of softness and flexibility, it is 10 to 50/1 m, particularly 20 to 40 // m. I like it.
- the tensile strength of the base material in the MD direction (measuring temperature: 23 ° C) Force SSOO gf Zl O mm or more, especially 300 to 100 gf / 1 O mm, tensile strength in the TD direction of 200 gf / 1 O mm or more, particularly 300 to 100 gf / 1 O mm Is preferred.
- the material constituting the release agent layer in the present invention causes a crack in the release agent layer when the packaging material is stretched, and adjusts the area ratio of the cracked portion to a specific range.
- the material is not particularly limited as long as it can be used, and a material having a release function satisfying such characteristics can be appropriately selected and used.
- the material constituting the release agent layer examples include a silicone-based release agent such as a thermosetting type, an ultraviolet curing type, and an electron beam curing type, a fluorine-based release agent, or a long-chain alkyl-based release agent.
- a silicone-based release agent such as a thermosetting type, an ultraviolet curing type, and an electron beam curing type
- a fluorine-based release agent or a long-chain alkyl-based release agent.
- a silicone-based release agent such as a thermosetting type, an ultraviolet curing type, and an electron beam curing type
- fluorine-based release agent or a long-chain alkyl-based release agent.
- a polymer of a long-chain alkyl acrylate having 12 or more carbon atoms a copolymer of a long-chain alkyl acrylate with another vinyl monomer, or a polyalkyl alcohol with a long-chain alkyl acrylate.
- a long-chain alkyl component such as (g) a known release agent that satisfies the above-mentioned properties from known release agents
- a UV-curable and electron-curable silicone-based release agent which does not require heat treatment when forming the release agent layer.
- mosquito A thione polymerization type ultraviolet curing silicone release agent is preferable.
- the thickness of the release agent layer formed on the surface of the substrate is not particularly limited, but is usually 0.05 to 4 5 ⁇ , and 0.1 to 4.0. im is preferred, and 0.3 to 1.5 / m is more preferred.
- the release agent can be applied to either one side or both sides of the substrate. Further, the release agent can be applied to the entire surface of the substrate or only to a part thereof.
- the method for applying the release agent to the substrate is not particularly limited, and for example, an appropriate coating apparatus such as a multi-hole method or an offset gravure method is used. can do.
- the packaging material of the present invention has a release agent layer formed by applying a release agent to the surface of the base material and performing drying or various curing treatments (for example, ultraviolet irradiation or electron beam irradiation). Thereafter, a crack is formed in the release agent layer by stretching the packaging material.
- a release agent layer formed by applying a release agent to the surface of the base material and performing drying or various curing treatments (for example, ultraviolet irradiation or electron beam irradiation). Thereafter, a crack is formed in the release agent layer by stretching the packaging material.
- Such a stretching treatment method is not particularly limited, and a known stretching treatment method such as a tenter stretching method and a knurl stretching method, which is used for a normal plastic film stretching treatment, is appropriately selected and used. can do.
- the stretching conditions are not particularly limited either, and the type of the base material is set so that the area ratio of the release agent layer cracks formed by the stretching process satisfies the specific range specified in the present invention.
- the stretching conditions can be set according to the conditions.
- the packaging material of the present invention can be stretched in advance before the sealing process. For example, after the adhesive material is packaged with the unstretched packaging material, the sealing material is stretched. Only the part can be stretched to form a crack in the release agent layer.
- the area ratio of cracks per unit surface area of the release agent layer in the seal processing portion is 10% or more, and preferably 15%. / 0-95 . It must be / 0 .
- the area ratio of the cracks per unit surface area of the release agent layer in the sealed area is lower than 10%, the adhesive strength of the sealed area is insufficient. And the hermeticity as a packaging material deteriorates.
- the area ratio of the crack portion per unit surface area of the release agent layer in the seal processing portion is defined as the release agent layer surface S i ⁇ ⁇ line intensity of the seal processing portion under the same conditions as described above.
- the color matching image was obtained by image analysis under the same conditions as described above.
- a stretching process for forming the crack may be performed during the sealing process. That is, the packaging material of the present invention can be used to generate a crack in the release agent layer by the external force applied to the packaging material during the sealing process.
- the sealing method in this case is not particularly limited.
- a heating roll for heating through the sealing part of the packaging material (the part where the packaging material overlaps), and the stretching and sealing of the packaging material can be performed simultaneously.
- Ri by the the child utilizing the shearing force between the rolls, c can be generated cracks in the release agent layer of the packaging material also convex portions on the surface heater Toshiruba one obtained by forming a (projections)
- stretching of the packaging material and sealing can be performed simultaneously.
- a crack can be generated in the release agent layer of the packaging material by stretching the packaging material at the convex portion of the heat seal bar.
- Figs. 3a and 3b show electron micrographs of the packaging material of the present invention after heat sealing, peeling off the sealed part, and observing the surface of the release agent layer by SEM (Fig. 3a). : Magnification 100 ⁇ , Figure 3b: Magnification 300 ⁇ ).
- the packaging material undergoes the same operation as stretching when the heat sealing process is performed (the packaging material is stretched). A crack is formed.
- the packaging material of the present invention can be provided in a state where the packaging material has been stretched in advance, that is, in a state where a crack can be formed in the release agent layer and sealing can be performed, for example, as described above.
- a packaging material in a state where stretching has not been performed, and after packaging an adhesive article with such a packaging material, perform a stretching process at the time of sealing to form a crack in the release agent layer.
- FIG. 4 is an enlarged cross-sectional view schematically showing a case where the packaging material of the present invention is used as an individual packaging material (individually packed sheet) of a napkin with an adhesive.
- the napkin B is packaged with the packaging material A that has not been stretched, the napkin B is stretched only in the sealing portion C, which is composed of the surfaces of the release agent layers of the packaging material, and the cracks in the release agent layer are formed. They are formed and sealed.
- reference numeral 1 denotes a substrate
- 2 denotes a release agent layer
- 3 denotes an adhesive layer.
- the method of sealing the packaging material after the stretching treatment is not particularly limited, and for example, a heat sealing (heat bonding) method or a press sealing method can be used.
- the packaging material of the present invention uses the surface of the release agent layer on which the cracks are formed as a seal processing surface.
- the sealing surface of the packaging material may be formed between the surfaces of the release agent layers of the packaging material, or the surface of the release agent layer and the surface of the base material (for example, when the release agent layer is formed). May be formed on the opposite side of the surface that has been set).
- the sealing strength (measuring temperature of 23 ° C.) representing the adhesive strength of the sealing portion is 2 g Z 25 mm or more. Less than the breaking strength of the material.
- the sealing strength is 5 g / 25 mm or more: 100 g g 25 mm.
- the breaking strength of the base material refers to the strength when the base material is broken without peeling off from the sealing part when measuring the sealing strength, and refers to the state where the bonding strength of the sealing part is extremely strong. c If the seal strength is less than 2 g / 25 mm, the sealed part tends to peel off easily, and the sealability of the contents tends to deteriorate.
- the packaging material of the present invention uses, in addition to the individual packaging material of the sanitary napkin with an adhesive shown in FIG. It can be used as a packaging material for direct packaging without the need.
- UV-curable silicone release agent TPR650, manufactured by Toshiba Silicone Co., Ltd.
- Photoinitiator UV-9310C, manufactured by Toshiba Silicone Corporation
- the mold agent was applied to a thickness of 0.7 // m, and was irradiated with UV light to form a release agent layer, thereby producing a packaging material before the stretching treatment.
- a release agent prepared by adding 100 parts by weight of an addition-reaction-type thermosetting silicone release agent and 2 parts by weight of a platinum-based curing catalyst to the entire surface of one side of a low-density polyethylene film with a thickness of 30 / m was applied to a thickness of 0.3 ⁇ m, and a release agent layer was formed in a hot-air drier to prepare a packaging material before the stretching treatment.
- the packaging material (25 mm width ⁇ 100 mm length) before the stretching treatment obtained in Reference Example 1 was stretched by 100 ° / 0 with respect to the flow direction (MD direction) of the substrate. At this time, the stretching process is performed using a tensile tester at a tensile speed of 50 mm / min.
- the packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material. Stretched 50%.
- the packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material.
- the film was stretched by 0%.
- the surface of the release agent layer of the packaging material obtained in Reference Example 1 before the stretching treatment is superimposed on the release agent layer, and is heated by a heat-sealing machine having a heat-sealing bar having convex portions on the surface. Toseal processing was performed.
- the packaging material is stretched at the convex portion of the heat seal bar, and the release agent layer at that portion is cracked, and sufficient sealing strength for practical use is obtained. A heat seal with was performed.
- the sealing portion of the packaging material was peeled off, and the area ratio of the crack portion per unit surface area of the release agent layer in the sealing portion of one of the packaging materials was measured. The area ratio was 53%.
- the packaging material before stretching (25 mm width x 100 mm length) obtained in Reference Example 1 was processed in the same manner as in Example 1 in the flow direction of the base material. (MD direction).
- the packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material.
- the film was stretched by 0%.
- the packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material.
- the film was stretched by 0%.
- the surfaces of the release agent layers of each sample were overlapped, and heat sealing was performed using a heat sealer (TP-701S HEAT SEAL TESTER, TESTER SANGYO CO. LTD) under the following conditions. After the heat seal processing, the heat seal strength was measured at a tensile speed of 300 mm / min (T-peel test) using a tensile tester.
- TP-701S HEAT SEAL TESTER, TESTER SANGYO CO. LTD After the heat seal processing, the heat seal strength was measured at a tensile speed of 300 mm / min (T-peel test) using a tensile tester.
- the surface shape of the heat sealer of the heat sealer used in this evaluation was flat.
- Attach adhesive tape (trade name: F-140BK: manufactured by Nitto Denko Corporation) to the surface of the release agent layer of the sample (10 mm width) by reciprocating a 2 kg roller once, and at room temperature. After standing for 30 minutes, the peeling force when the adhesive tape was peeled from the sample (packaging material) side was measured at a tensile speed of 300 mmZmin (180 ° peeling) using a tensile tester.
- Table 1 shows the results.
- the packaging materials of Examples 1 to 3 have an area ratio of cracks per unit surface area of the release agent layer formed by the stretching treatment within a specific range defined in the present invention. Because of the adjustment, even if the sealing surface is between the release agent layer surfaces, the release agent layer has sufficient heat seal strength and the release agent layer has releasability from the adhesive tape. You can see that it is.
- the packaging material having a release function according to the present invention has the configuration as described above. By having this, even when the surface of the release agent layer is used as a seal processing surface, it is possible to perform sealing with sufficient adhesive strength, and the release agent layer has a sufficient adhesion to various adhesive articles. Peelability can be maintained.
- a packaging material having a release function is produced without going through a complicated manufacturing process that has been conventionally used such that a release agent is not applied only to a seal processing portion. This is possible.
- the step of forming a crack in the release agent layer is performed simultaneously with the sealing process. Since it can be performed, it is not necessary to stretch the packaging material in advance, and the workability of the sealing can be further improved.
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Abstract
Description
明 細 書 離型機能を有する包装材料 技術分野 Description Packaging material with release function Technical field
本発明は、 各種粘着性物品を、 物品から剥離可能な状態で、 直 接包装することができる離型機能を有する包装材料に関し、 さ ら に詳しく は離型剤層表面でのシール加工 (接着加工) が可能な離 型機能を有する包装材料に関する。 背景技術 The present invention relates to a packaging material having a release function that can directly package various kinds of adhesive articles in a state where they can be peeled off from the article. The present invention relates to a packaging material having a release function that can be processed. Background art
各種物品に接着機能を付加するための簡便な手段と して、 粘着 剤が利用されることが多い。 An adhesive is often used as a simple means for adding an adhesive function to various articles.
例えば生理用ナプキン (以下、 ナプキンと称す。 ) は、 使用時 のずれを防止するために、 その表面に粘着剤層が形成されている ( このよ うなナプキンは通常、 粘着剤層を剥離紙で保護した後、 ナ プキン全体をプラスチックフィルム等の包装材料で個別に密封包 装している。 この場合、 ナプキンを包装した後の包装材料の開口 部はヒー トシール方式やプレスシール方式等の各種のシール加工 によって密封されている。 For example sanitary napkins (hereinafter, referred to as napkin.), In order to prevent misalignment during use, the pressure-sensitive adhesive layer is formed on the surface (the good Una napkin typically an adhesive layer with a release paper After protection, the entire napkin is individually sealed and wrapped with a packaging material such as a plastic film, etc. In this case, the opening of the packaging material after the napkin is wrapped is made of various types such as a heat seal method and a press seal method. Sealed by sealing.
一方、 最近では、 粘着剤付きナプキンを、 その粘着剤層を剥離 紙で保護することなく 、 表面に離型機能を有する包装材料で直接 包装する方式が主流になってきている。 そ して、 離型機能を有す る包装材料と しては、 プラスチックフィルム等からなる基材の表 面にシリ コーン系等の各種離型剤を塗布した構成のものが一般的 に使用されている。 On the other hand, recently, a method of directly packing an adhesive-coated napkin with a packaging material having a release function on the surface without protecting the adhesive layer with release paper has become mainstream. As a packaging material having a releasing function, a material in which various release agents such as silicone are applied to the surface of a base material such as a plastic film is generally used. ing.
かかる離型機能を有する包装材料を使用した場合、 粘着剤層を 保護するための剥離紙が不要となるので、 ナプキン使用時のゴミ の発生が少なくなつたり、 経済的にも有利となる。 When such a packaging material having a release function is used, a release paper for protecting the adhesive layer is not required, and therefore, dust generated when using a napkin is used. It is less economical and more economical.
しかしながら、 基材表面に離型剤層を形成させた包装材料の場 合、 かかる包装材料をシール加工しょ う とすると、 加工面が離型 剤を塗布した面 (離型剤層表面) であると十分な密封保持性を有 するシール加工は不可能であった。 However, in the case of a packaging material having a release agent layer formed on the surface of the base material, if the packaging material is to be sealed, the processed surface is the surface coated with the release agent (release agent layer surface). Thus, it was impossible to perform a sealing process having sufficient hermeticity.
また、 十分な密封保持性を有するシール加ェを達成するために. 離型剤を粘着剤層と接する部分のみとなるように基材に塗布し、 シール加工面には離型剤を塗布しない包装材料も提案されている ( しかしながらこの様な包装材料は、 離型剤をパターン状に塗布す る必要があるため、 離型剤をパターン状に塗布する必要のないも のに比較してその製造工程が複雑化したり、 製品歩留り等の点か らコス ト高になるという問題があつた。 Also, in order to achieve a seal with sufficient seal retention. Apply a release agent to the base material so that it only contacts the adhesive layer, and do not apply the release agent to the sealing surface Packaging materials have also been proposed. ( However, such packaging materials require the release agent to be applied in a pattern, so compared to those that do not require the release agent to be applied in a pattern. There were problems such as the complexity of the manufacturing process and the high cost in terms of product yield.
本発明は上記問題点に鑑みてなされたもので、 その目的とする ところは、 基材表面に離型剤層を形成させた離型機能を有する包 装材料において、 シール加工面が離型剤層表面であっても十分な 接着強度を有するシール加工が可能な離型機能を有する包装材料 を提供することである。 発明の開示 The present invention has been made in view of the above problems, and an object of the present invention is to provide a packaging material having a release function in which a release agent layer is formed on the surface of a base material, wherein the seal processing surface has a release agent. An object of the present invention is to provide a packaging material having a release function capable of performing sealing with sufficient adhesive strength even on the surface of a layer. Disclosure of the invention
本発明者らは上記の問題点を解決するために鋭意研究した結果、 延伸可能な基材の表面に離型剤層を形成させて包装材料を作製す るとともに、 前記離型剤層は包装材料が延伸されたときに亀裂を 生じるものであり、 さらに、 包装材料が延伸された後の離型剤層 単位表面積当りの亀裂部の面積率を特定範囲とすることにより上 記問題点の解決を図ることができることを見い出し本発明に至つ たものである。 The present inventors have conducted intensive studies to solve the above problems, and as a result, formed a release material layer on the surface of a stretchable base material to produce a packaging material, and the release agent layer Cracks are formed when the material is stretched, and the above problem is solved by setting the area ratio of cracks per unit surface area of the release agent layer after the packaging material is stretched to a specific range. It has been found that the present invention can be achieved, and has led to the present invention.
即ち本発明は、 延伸可能な基材の表面に離型剤層を形成させた 包装材料であって、 前記離型剤層は包装材料が延伸されたときに 亀裂を生じるものであり、 包装材料が延伸された後の離型剤層単 位表面積当 りの亀裂部の面積率が 1 0〜 8 0 %であることを特徴 とするものである (態様 1 ) 。 また、 本発明の包装材料は、 シ一 ル加工部における離型剤層単位表面積当 りの亀裂部の面積率が 1 0 %以上であることを特徴とするものである (態様 2 ) 。 さ らに 本発明は、 前記態様 1 または 2の離型機能を有する包装材料を粘 着性物品の個別包装材料と して使用したものに関する (態様 3 ) c 図面の簡単な説明 That is, the present invention relates to a packaging material having a release agent layer formed on the surface of a stretchable base material, wherein the release agent layer is formed when the packaging material is stretched. It is characterized by causing cracks, and the area ratio of cracks per unit surface area of the release agent layer after the packaging material is stretched is 10 to 80% (aspect 1) ). Further, the packaging material of the present invention is characterized in that the area ratio of a crack portion per unit surface area of the release agent layer in the sealed portion is 10% or more (aspect 2). The present invention is found that, a brief description of the embodiment 1 or the packaging material having a releasing function of 2 related to that used as a separate packaging material tacky adhesive article (embodiment 3) c drawings
図 1 は本発明の離型機能を有する包装材料を示す断面図である c 図 2は本発明の離型機能を有する包装材料を延伸処理した後の、 離型剤層表面を走査型電子顕微鏡 ( S E M ) にて観察した時の電 子顕微鏡写真 (拡大倍率 3 0 0倍) である。 Fig. 1 is a cross-sectional view showing the packaging material having the release function of the present invention. C Fig. 2 is a scanning electron microscope showing the surface of the release agent layer after stretching the packaging material having the release function of the present invention. It is an electron micrograph (magnification: 300 times) when observed by (SEM).
図 3 aおよび図 3 b は本発明の離型機能を有する包装材料をヒ ― トシール加工した後のシール加工部の離型剤層表面を S E Mに て観察した時の電子顕微鏡写真で、 その拡大倍率がそれぞれ 1 0 0倍および 3 0 0倍のものである。 Figs. 3a and 3b are electron micrographs of the surface of the release agent layer in the sealed portion after heat sealing the packaging material having the release function of the present invention when observed by SEM. The magnifications are 100 times and 300 times, respectively.
図 4 は本発明の離型機能を有する包装材料を粘着剤付き生理用 ナプキンの個別包装材料と して使用したときの概略を示す拡大断 面図である。 発明を実施するための最良の形態 FIG. 4 is an enlarged cross-sectional view schematically showing the case where the packaging material having a releasing function of the present invention is used as an individual packaging material for a sanitary napkin with an adhesive. BEST MODE FOR CARRYING OUT THE INVENTION
以下、 本発明を図面に基づいて説明する。 Hereinafter, the present invention will be described with reference to the drawings.
図 1 は本発明の離型機能を有する包装材料 (以下、 単に包装材 料という。 ) の延伸処理前の状態を示す断面図であり、 基材 1 の 片面全面に離型剤層 2が形成されて包装材料を構成している。 FIG. 1 is a cross-sectional view showing a state of a packaging material having a release function according to the present invention (hereinafter, simply referred to as a packaging material) before a stretching treatment. A release agent layer 2 is formed on one entire surface of a substrate 1 Make up the packaging material.
本発明において、 基材表面に形成される離型剤層は、 基材表面 に離型剤を塗布し、 硬化または乾燥処理を施した直後においては、 例えば図 1 の如く 、 基材表面の略全面に連続的な離型剤皮膜を形 成している。 その後、 前記構成からなる包装材料を延伸処理する ことによって、 離型剤層は亀裂を生じて不連続化する。 In the present invention, the release agent layer formed on the surface of the substrate, immediately after the release agent is applied to the surface of the substrate and cured or dried, For example, as shown in FIG. 1, a continuous release agent film is formed on almost the entire surface of the substrate. Thereafter, by subjecting the packaging material having the above configuration to a stretching treatment, the release agent layer is cracked to be discontinuous.
本発明において包装材料を延伸処理したときに離型剤層に生じ る亀裂とは、 通常、 延伸処理後の包装材料の離型剤層表面を走査 型電子顕微鏡 ( S EM) で、 拡大倍率 1 0 0〜 1 0 0 0倍にて観 察することによ り確認することができる程度の微細な亀裂のこ と をいう。 例えば、 延伸方向に垂直な方向の亀裂の径と して、 およ そ 1 0, 0 0 0 A〜 6, 5 0 0, 0 0 0 A (オングス トローム) を有する程度の亀裂である。 In the present invention, the cracks generated in the release agent layer when the packaging material is stretched are usually defined by a scanning electron microscope (SEM) on the surface of the release agent layer of the packaging material after stretching. It is a fine crack that can be confirmed by observing at a magnification of 0 to 1000. For example, the crack has a diameter of about 100,000 A to 6,500,000 A (angstrom) as a diameter of the crack in a direction perpendicular to the stretching direction.
離型剤層に亀裂が生じた部分 (亀裂部) は、 下地である基材表 面が露出していたり、 あるいは、 その部分だけ離型剤の塗布量が 他の部分に比較して少なく なるよ うに形成されている。 本発明の 包装材料は、 離型剤層に生じた亀裂部によって離型剤層表面をシ —ル加工面にするこ とが可能となる。 In the part where the release agent layer is cracked (cracked part), the surface of the base material that is the base is exposed, or the release agent application amount is smaller in that part compared to other parts It is formed as follows. In the packaging material of the present invention, the surface of the release agent layer can be made a sealed surface by the cracks generated in the release agent layer.
図 2 に、 本発明の包装材料を延伸処理 ( 1 0 0 %延伸) した後 の離型剤層表面を S E Mにて観察した時の電子顕微鏡写真 (拡大 倍率 3 0 0倍) を示す。 FIG. 2 shows an electron micrograph (magnification: 300 times) of the surface of the release agent layer after the packaging material of the present invention was subjected to the stretching treatment (100% stretching) by SEM.
図 2の包装材料の場合、 包装材料の延伸方向 ( S ) に対してほ ぼ垂直方向に無数の亀裂部 ( P ) が離型剤層に生じていることが わ力 る。 In the case of the packaging material of FIG. 2, it is clear that countless cracks (P) are formed in the release agent layer in a direction substantially perpendicular to the stretching direction (S) of the packaging material.
本発明の包装材料は、 上述の如く包装材料を延伸処理した際に 離型剤層に亀裂が生じることが必要であり、 さ らに、 包装材料の 離型剤層表面におけるシール加工性と離型機能の両立という観点 からは、 後述する方法にて測定される、 包装材料が延伸された後 の離型剤層単位表面積当 りの亀裂部の面積率が 1 0〜 8 0 %、 好 ま しく は 3 0〜 7 0 %であることが必要である。 The packaging material of the present invention requires that the release agent layer be cracked when the packaging material is stretched as described above, and furthermore, the sealability on the release agent layer surface of the packaging material and the release property. from the viewpoint of compatibility between the mold features are measured by the method described below, the area ratio is 1 0-8 0% of the release agent layer unit surface area equivalent Rino cracking unit after the packaging material is stretched, good or Or 30% to 70%.
離型剤層亀裂部の面積率が 1 0 %よ り も低く なる と、 包装材料 の離型剤層表面をシール加工する際のシール強度 (接着強度) が 不十分となり、 包装材料と しての密封保持性が悪く なる。 また、 亀裂部の面積率が 8 0 %よ り も高く なると離型機能が低下し、 粘 着性物品を包装材料からスムーズに剥離することができなく なる, 本発明において離型剤層単位表面積当 りの亀裂部の面積率とは 包装材料を延伸した後の離型剤表面を電子線マイク ロアナライザ 一で分析し、 カラ一マッピング像を得、 画像解析処理をして求め るものである。 離型剤層が、 シリ コーン系離型剤、 フッ素系離型 剤、 及び、 長鎖アルキル系離型剤からなる場合、 それぞれ、 S i 一 Κ α線、 F— Κ α線、 及び 0— Κひ線強度を、 電子線マイク ロ アナライザーを使用して測定し、 得られたカラーマツビング像を 画像解析処理して求める。 If the area ratio of the cracks in the release agent layer is lower than 10%, the packaging material The sealing strength (adhesion strength) when sealing the surface of the release agent layer is insufficient, and the sealing and holding ability as a packaging material is deteriorated. Further, when the area ratio of the cracked portion is higher than 80%, the release function is reduced, and the adhesive article cannot be smoothly separated from the packaging material. In the present invention, the unit surface area of the release agent layer The area ratio of the crack is determined by analyzing the surface of the release agent after stretching the packaging material with an electron beam microanalyzer, obtaining a color mapping image, and performing image analysis processing. . When the release agent layer is composed of a silicone-based release agent, a fluorine-based release agent, and a long-chain alkyl-based release agent, the Si-α-ray, the F-α-ray, and the O- (4) The intensity of the line is measured using an electron beam microanalyzer, and the obtained color matching image is subjected to image analysis processing.
以下に、 離型剤層がシリ コーン系離型剤からなる場合を例と し て、 離型剤層単位表面積当 りの亀裂部の面積率の測定方法をさ ら に詳しく説明する。 Hereinafter, the method of measuring the area ratio of the crack portion per unit surface area of the release agent layer will be described in further detail, taking as an example the case where the release agent layer is made of a silicone-based release agent.
1 ) 延伸処理後の包装材料離型剤層表面の S i 一 Κ α線強度を 電子線マイク ロアナライザー (Ε ΡΜ— 8 1 0、 島津製作所株式 会社製) にて測定し、 S i — Κひ線強度カラ一マ ッ ピング像を得 る。 1) Measure the Si-α-ray intensity on the surface of the release agent layer of the packaging material after stretching with an electron beam microanalyzer (Ε ΡΜ-810, manufactured by Shimadzu Corporation). Obtains a line intensity color mapping image.
電子線マイクロアナライザーの分析条件は以下の通り、 • 加速電圧 : 1 5 k V、 試料電流 : 1 0 n A The analysis conditions of the electron microanalyzer are as follows: • Acceleration voltage: 15 kV, sample current: 10 nA
• ビースキャ ン : l O O z m X l . 4 0 m , ビーム径 : 1 μ m φ • Bead scan: l O O z m X l. 40 m, beam diameter: 1 μm φ
2 ) 得られた S i — K ct線強度力ラーマッピング像の単位表面 積 ( l O O m X l O O z m) を画像処理装置 (Image Command 5 0 9 8型番 TMN- 1 5 2 8 - 0 1 、 3本アビォニクス株式会 社) にて画像解析処理を行い、 亀裂部の面積率を測定する。 この 時、 S i _ Κ α線強度が 4 0 c p s 以下の部分を亀裂部、 S i 一 K α線強度が 4 0 c p s よ り も強い部分を離型剤層と して画像解 析を行い、 亀裂部の面積率を求める。 2) The unit surface area (lOOmXlOOzm) of the obtained S i — K ct line intensity force mapping image is converted to an image processing device (Image Command 509 8 Model No. TMN- 1 5 2 8-0 1) And 3 Avionics Co., Ltd.) to perform image analysis processing and measure the area ratio of cracks. At this time, the part where S i _ 線 α-ray intensity is 40 cps or less Image analysis is performed using the part where the K α-ray intensity is higher than 40 cps as the release agent layer, and the area ratio of the crack is determined.
本発明の包装材料は、 基材表面に離型剤層を形成させた後、 包 装材料を延伸処理して離型剤層に亀裂部を形成させるため、 基材 自体が延伸可能な材料で構成される必要がある。 The packaging material of the present invention is formed of a material that can stretch the base material itself after forming a release agent layer on the surface of the base material and then forming a crack in the release agent layer by stretching the packaging material. Need to be configured.
本発明でいう延伸可能な基材とは、 上述の如く離型剤層に亀裂 部を形成させるための延伸処理に追従する延伸性を有し、 さ らに 延伸処理後において包装材料と して十分な機械的強度を有するも のであれば、 その材料、 構成等は特に限定されるものではない。 The stretchable base material as referred to in the present invention has the stretchability following the stretching process for forming a crack in the release agent layer as described above, and further as a packaging material after the stretching process. The material, configuration, and the like are not particularly limited as long as they have sufficient mechanical strength.
また本発明の包装材料は、 離型剤層に亀裂部を形成させた後、 シール加工されるため、 基材自体がヒ ー ト シール方式やプレスシ ール方式等でのシール加工性を有している必要がある。 Further, since the packaging material of the present invention is subjected to sealing after forming a crack in the release agent layer, the base material itself has sealability by a heat sealing method, a press sealing method, or the like. Need to be.
本発明の包装材料に使用される基材は、 上記の特性を満足する ものであれば特に限定されるものではないが、 例えば、 ポリオレ フ ィ ン系の熱可塑性樹脂を主成分とするプラスチックフ ィ ルムか らなることが好ま しい。 The base material used for the packaging material of the present invention is not particularly limited as long as it satisfies the above-mentioned characteristics. For example, the base material is mainly composed of a polyolefin-based thermoplastic resin. It is preferred that it consist of a film.
かかる、 ポリオレフイ ン系の熱可塑性樹脂と しては、 例えば、 ポリエチレン、 ポリブテン、 ポリへキセン、 ポリ オクテンなどの 単独あるいは混合物を用いることができるが、 特にポリエチレン が好ま しく用いられる。 このポリエチレンと しては、 超低密度、 低密度、 線状低密度、 中密度、 高密度の単独品又はブレン ド品の いずれのものも使用でき、 特に好ま しく は、 線状低密度ポリェチ レン及び Z又は低密度ポリエチレンの含有量が 1 5重量。/。以上の もの、 あるいは、 高密度ポリエチレンの含有量が 8 0重量%以下 のものである。 また必要に応じて、 超低密度、 低密度ポリエチレ ンよ り も融点が高い材料を添加して、 耐熱性を向上させること も できる。 かかる材料と しては、 融点が 1 8 5 °C以下、 好ましく は 1 1 0 °C〜 1 8 0 °Cのものである。 また、 例えばスチレン系、 ポリオレフイ ン系、 ポリエステル系 等のエラス トマ一成分を、 好ま しく は 4 0重量%以下で添加して しなやかさを向上させること もできる。 As such a polyolefin-based thermoplastic resin, for example, polyethylene, polybutene, polyhexene, polyoctene and the like can be used alone or in a mixture, and polyethylene is particularly preferably used. As the polyethylene, any of ultra-low density, low density, linear low density, medium density, high density single product or blend product can be used, and particularly preferred is linear low density polyethylene. And the content of Z or low density polyethylene is 15% by weight. /. The above, or those having a high-density polyethylene content of 80% by weight or less. If necessary, a material having a higher melting point than ultra-low-density or low-density polyethylene can be added to improve heat resistance. Such a material has a melting point of less than or equal to 185 ° C, preferably from 110 to 180 ° C. Further, for example, an elastomer component such as a styrene-based, polyolefin-based, or polyester-based polymer can be added, preferably in an amount of 40% by weight or less, to improve flexibility.
こ こで熱可塑性プラスチック フィルムを構成するポリ マ一の具 体例と しては、 例えば、 超低密度、 低密度、 線状低密度、 中密度 高密度ポリエチレン、 ポリ プロ ピレン、 エチレン一酢酸ビニル共 重合体、 エチレン一 (メ タ) アク リル酸共重合体、 エチレン一 Examples of the polymer constituting the thermoplastic film here include ultra-low density, low density, linear low density, medium density high density polyethylene, polypropylene, and ethylene vinyl acetate. Polymer, ethylene mono (meth) acrylic acid copolymer, ethylene mono
(メ タ) アク リル酸メ チル共重合体、 エチレン一 (メ タ) アタ リ ル酸ェチル共重合体、 ポリエチレン一プロ ピレン共重合体、 ォレ フィ ン系エラス トマ一、 スチレン系エラス トマ一、 ポリイ ソブチ レン、 ブチルゴムよ り選択される単独あるいは 2種以上の複合樹 月旨からなる。 (META) Methyl acrylate copolymer, Ethylene mono (meth) Ethyl acrylate copolymer, Polyethylene propylene copolymer, Olefin-based elastomer, Styrene-based elastomer It consists of a single or a combination of two or more selected from polyisobutylene and butyl rubber.
こ こでォレフィ ン系エラス トマ一と しては、 エチレン一プロ ピ レンゴム ( E P T ) 、 エチレン一プロ ピレン一ジェンゴム ( E P D M ) 、 エチレン一プロ ピレン系やエチレン一ブテン系のエラス トマ一など、 スチレン系エラス トマ一と しては、 スチレン一イ ソ プレン一スチレンブロ ック共重合体 ( S I S ) 、 スチレンーブタ ジェン一スチレンブロ ック共重合体 ( S B S ) など、 も しく はこ れらの水添物が挙げられる。 Here, the ethylene elastomers include ethylene-propylene rubber (EPT), ethylene-propylene-gene rubber (EPDM), ethylene-propylene and ethylene-butene elastomers such as styrene. Examples of such elastomers include styrene-isoprene-styrene block copolymer (SIS) and styrene butane-styrene block copolymer (SBS), or hydrogenation of these. Things.
本発明においては、 上記のよ う に基材が単層構造のものでも良 いが、 例えば、 少なく と も 2層以上から構成され、 一層の片側も しく は両側に、 該層に比べ融点が 5 °C以上低いヒ ー トシール層を 有する こ とが、 ヒー トシールが簡便かつ確実に行える とい う 点で 好ま しい。 In the present invention, the base material may have a single-layer structure as described above. For example, the base material is composed of at least two or more layers, and has a melting point higher than that of one of the layers on one or both sides. It is preferable to have a heat seal layer having a temperature lower than 5 ° C because heat seal can be performed easily and reliably.
即ち、 ヒー トシールする際、 単層では熱が強いと基材に穴があ く おそれがあ り 、 そのコン ト ロールが難しいが、 2層以上では専 用のヒ ー トシール層があるためヒ 一 トシールの条件を容易に出 し 得るという効果がある。 かかる基材と して例えば、 ヒー トシ一ル層と して、 低密度ポリ エチレン (融点 1 0 0 °c ) からなる層と、 高密度ポリエチレンIn other words, when performing heat sealing, if the heat is strong with a single layer, there is a risk that holes will be formed in the base material, making it difficult to control the material. There is an effect that the condition of the seal can be easily obtained. Examples of such a base material include a layer made of low-density polyethylene (melting point: 100 ° C.) as a heat seal layer, and a high-density polyethylene.
(融点 1 2 0 °C ) 等からなる 2層以上の基材などを挙げることが できる。 この場合、 離型剤層はヒー トシール層である低密度ポリ エチレン側に設けられる。 (Melting point: 120 ° C.) or the like having two or more layers. In this case, the release agent layer is provided on the low-density polyethylene side which is the heat seal layer.
さ らに本発明の基材と しては、 熱可塑性プラスチックフィルム と不織布、 織布との積層体も好ま しい。 Further, as the substrate of the present invention, a laminate of a thermoplastic plastic film and a nonwoven fabric or a woven fabric is also preferable.
また本発明においては、 上記ポリマーをブレン ドすることによ り、 基材の表面を梨地面もしく はエンボス面の如く荒らすこと も でき、 これによ り外観上の光沢がなく なり包装材料と しての高級 感を出すことができる。 又、 動摩擦係数が小さ く なることでライ ンの走行性を向上させることができる という効果が得られる。 か かるブレン ドによ り 、 相溶性の良く ないもの同士の場合、 溶解時 の界面張力の差によ り互いに分離する形で混合され、 表面状態で はそのため均一混合が得られず、 平滑にならず面が荒れてく るた め、 その表面が梨地面も しく はエンボス面となる と考えられる。 この面の粗さは、 通常 0 . 2 〜 3 0 μ πι、 好ま しく は 2 〜 5 // m であるが、 後述する口一ル等でエンボスも しく は梨地を形成する 場合は、 フィルムの 1 / 2 の厚さ以内とするこ とが好ま しい。 ま た異なる特性のポリマーをブレン ドすることによ り、 互いの長所 のみを具備するよ う なブレン ドが可能となり、 新しい機能、 例え ば柔らかさと腰の良さとの両立などの機能を有するポリマーを得 ることができるという効果がある。 Further, in the present invention, by blending the above polymer, the surface of the base material can be roughened like a matte surface or an embossed surface. You can get a sense of luxury. In addition, the effect that the running property of the line can be improved by reducing the dynamic friction coefficient is obtained. Due to such a blend, incompatible materials are mixed so as to be separated from each other due to a difference in interfacial tension at the time of dissolution. However, since the surface is rough, the surface is considered to be a matte or embossed surface. The roughness of this surface is usually 0.2 to 30 μπι, preferably 2 to 5 // m, but when embossing or satin is formed with It is preferable that the thickness be within 1/2 of the thickness. By blending polymers with different properties, it becomes possible to blend them with each other's strengths only, and to provide polymers with new functions, for example, functions that balance softness and good stiffness. There is an effect that can be obtained.
また、 上記の如く 比較的柔らかいポリマーゃェラス トマーをブ レン ドすることによ り、 包装材料を粘着性物品から剥離する際、 その剥離音を小さ く でき、 他人にその使用を気づかれないという 効果もある。 Also, by blending the relatively soft polymer elastomer as described above, the peeling sound can be reduced when the packaging material is peeled off from the adhesive article, and the use is not noticed by others. There is also an effect.
さ らに積極的な梨地面もしく はエンボス面の成形方法と しては- 上記ポリマーブレン ド法以外に、 そのフィルム製造時の例えば T ダイ押出機に接触する口ール面によつて形成させること もできる, 本発明においてエンボス面を形成する場合は、 後者の方法がよ り 好ま しい。 A more aggressive method for forming a matte or embossed surface is- In addition to the above-described polymer blend method, the film can be formed, for example, by a knurled surface that comes into contact with a T-die extruder during the production of the film. I like it.
また、 本発明の基材と しては、 少なく と も 2層以上から構成さ れる多層熱可塑性プラスチック フィルムの少なく と も片面を、 前 記ポリマーブレン ドからなる梨地面も しく はエンボス面とするこ と もできる。 このよ うに多層とするこ とによ り、 ポリマープレン ドのよ う に、 個々の層のポリ マーフィルムの特性を複合化でき、 新しい機能付加、 例えば前記のヒ ー トシール性や引き裂き強度の 向上と風合いの良さ との両立などの機能付加が可能となる という 利点がある。 Further, as the base material of the present invention, at least one side of the multilayer thermoplastic plastic film composed of at least two or more layers is made to have a matte surface or an embossed surface made of the aforementioned polymer blend. You can. By using such a multilayer structure, the characteristics of the polymer film of each layer can be compounded like a polymer blend, and new functions can be added, for example, the heat sealability and the tear strength can be improved. This has the advantage that functions can be added, such as compatibility with good texture.
本発明の基材の他の具体的態様と しては、 例えば熱可塑性ブラ スチックフィルムの少なく と も片面を、 例えばフィルム厚さの 1 2程度以下の表面粗さ (R a ) を有する梨地面も しく はェンボ ス面と し、 他面に離型剤層を設けるこ と もでき、 かかる構造によ り 、 触ったときのやわらかさ、 見た目の高級感、 ライ ンの走行性 改良 (動摩擦係数の減少) などの効果がある。 As another specific embodiment of the base material of the present invention, for example, at least one surface of a thermoplastic plastic film, for example, a matte surface having a surface roughness (R a) of about 12 or less of the film thickness. Alternatively, a release agent layer can be provided on the other surface, which is an embossed surface. This structure improves softness when touched, high-grade appearance, and improved line running performance (dynamic friction coefficient). Reduction).
また他の態様と しては、 熱可塑性プラスチックフィルムの少な く と も片面が、 フィルム厚さの 1 Z 2程度以下の表面粗さ (R a ) を有する梨地面も しく はエンボス面であり、 該面上に離型剤 層を設けること もできる。 In another embodiment, at least one surface of the thermoplastic film has a matte or embossed surface having a surface roughness (Ra) of about 1 Z2 or less of the film thickness, A release agent layer may be provided on the surface.
この場合、 離型処理された梨地面も しく はエンボス面の静摩擦 係数が 1 . 5未満、 好ま しく は 0 . 2〜 1 . 0、 動摩擦係数が 1 . 2未満、 好ましく は 0 . 1 〜 1 . 0であるのが望ま しい。 この範 囲とするこ と によ り 、 ライ ンでの走行性を良くするこ とができ、 ロールとの接触時にシヮ、 蛇行、 切断などが発生しにく いという 効果がある。 基材の厚さは、 特に限定されず、 通常 l mm以下であるが、 ソ フ ト性、 しなやかさの点からは 1 0〜 5 0 /1 m、 特に 2 0〜 4 0 // mが好ま しい。 In this case, the coefficient of static friction of the release surface or the embossed surface is preferably less than 1.5, preferably 0.2 to 1.0, and the dynamic friction coefficient was less than 1.2, preferably 0.1 to 1 0 is desirable. By setting the thickness in this range, the running performance on the line can be improved, and there is an effect that a shear, meandering, cutting, and the like hardly occur at the time of contact with the roll. The thickness of the base material is not particularly limited and is usually lmm or less, but from the viewpoint of softness and flexibility, it is 10 to 50/1 m, particularly 20 to 40 // m. I like it.
また本発明においては、 基材のライ ン上の搬送の点から、 ある 程度の強度が必要で、 通常、 基材の MD方向の引っ張り強度 (測 定温度 2 3 °C) 力 S S O O g f Z l O mm以上、 特に 3 0 0〜: 1 0 0 0 g f / 1 O mm、 T D方向の引っ張り強度が 2 0 0 g f / 1 O mm以上、 特に 3 0 0〜 1 0 0 0 g f / 1 O mmが好ま しい。 本発明において離型剤層を構成する材料は、 前述したよ うに、 包装材料を延伸処理した際に離型剤層に亀裂を生じさせて、 かか る亀裂部の面積率を特定範囲に調整する事ができるものであれば 特に限定されるものではなく 、 かかる特性を満足する離型機能を 有する材料を適宜選択して使用するこ とができる。 In the present invention, a certain degree of strength is required from the viewpoint of the transfer of the base material on the line. Usually, the tensile strength of the base material in the MD direction (measuring temperature: 23 ° C) Force SSOO gf Zl O mm or more, especially 300 to 100 gf / 1 O mm, tensile strength in the TD direction of 200 gf / 1 O mm or more, particularly 300 to 100 gf / 1 O mm Is preferred. As described above, the material constituting the release agent layer in the present invention causes a crack in the release agent layer when the packaging material is stretched, and adjusts the area ratio of the cracked portion to a specific range. The material is not particularly limited as long as it can be used, and a material having a release function satisfying such characteristics can be appropriately selected and used.
離型剤層を構成する材料と しては、 例えば熱硬化型、 紫外線硬 化型、 電子線硬化型等のシリ コーン系離型剤やフッ素系離型剤、 あるいは長鎖アルキル系離型剤 (一般的に、 炭素数 1 2以上の長 鎖アルキルァク リ レ一 トの重合物や、 長鎖アルキルァク リ レー ト と他のビュルモノマーとの共重合物、 あるいはポリ ビュルアルコ —ルに長鎖アルキルィ ソシァネー トなどの長鎖アルキル成分を反 応させて得られる反応物を言う。 ) 等の公知の離型剤の中から上 述した特性を満足するものを適宜選択して使用することができる 中でも基材が熱可塑性プラスチックフィルムから構成される場合 には、 離型剤層形成時に加熱処理が不要である紫外線硬化型ゃ電 子線硬化型のシリ コーン系離型処理剤を使用するこ とが好ま しい 特に、 カチオン重合型の紫外線硬化型のシリ コーン系離型剤が好 ま しい。 Examples of the material constituting the release agent layer include a silicone-based release agent such as a thermosetting type, an ultraviolet curing type, and an electron beam curing type, a fluorine-based release agent, or a long-chain alkyl-based release agent. (Generally, a polymer of a long-chain alkyl acrylate having 12 or more carbon atoms, a copolymer of a long-chain alkyl acrylate with another vinyl monomer, or a polyalkyl alcohol with a long-chain alkyl acrylate. A reaction product obtained by reacting a long-chain alkyl component such as (g) a known release agent that satisfies the above-mentioned properties from known release agents such as When the material is composed of a thermoplastic film, it is preferable to use a UV-curable and electron-curable silicone-based release agent which does not require heat treatment when forming the release agent layer. Especially mosquito A thione polymerization type ultraviolet curing silicone release agent is preferable.
基材表面に形成する離型剤層の厚さは、 特に限定されるもので はないが、 通常、 0. 0 5〜 4 · Ο μ πιであり 、 0. 1 〜 4. 0 i mが好ま しく 、 0 . 3〜 1 . 5 / mがよ り好ま しい。 The thickness of the release agent layer formed on the surface of the substrate is not particularly limited, but is usually 0.05 to 4 5μπι, and 0.1 to 4.0. im is preferred, and 0.3 to 1.5 / m is more preferred.
本発明において、 離型剤は基材の片面または両面のいずれにも 塗布することができる。 また、 離型剤は基材の全面に塗布したり 一部分にのみ塗布することもできる。 In the present invention, the release agent can be applied to either one side or both sides of the substrate. Further, the release agent can be applied to the entire surface of the substrate or only to a part thereof.
基材に離型剤を塗布する方法と しては、 特に限定されるもので はなく 、 例えば多本口ール方式やオフセッ ト ' グラビア口ール方 式等の適宜な塗工装置を使用することができる。 The method for applying the release agent to the substrate is not particularly limited, and for example, an appropriate coating apparatus such as a multi-hole method or an offset gravure method is used. can do.
本発明の包装材料は、 基材の表面に離型剤を塗布し、 乾燥ある いは各種の硬化処理 (例えば、 紫外線照射や電子線照射等) を行 い、 離型剤層を形成させた後、 包装材料を延伸処理するこ とによ り 、 離型剤層に亀裂部を形成させる。 The packaging material of the present invention has a release agent layer formed by applying a release agent to the surface of the base material and performing drying or various curing treatments (for example, ultraviolet irradiation or electron beam irradiation). Thereafter, a crack is formed in the release agent layer by stretching the packaging material.
かかる延伸処理方法は、 特に限定されるものではなく 、 通常の プラスチックフィルムの延伸処理に利用されている、 テンター延 伸法、 口ール延伸法等の公知の延伸処理方法を適宜選択して利用 することができる。 Such a stretching treatment method is not particularly limited, and a known stretching treatment method such as a tenter stretching method and a knurl stretching method, which is used for a normal plastic film stretching treatment, is appropriately selected and used. can do.
延伸条件についても、 特に限定されるものではなく 、 延伸処理 によつて形成される離型剤層亀裂部の面積率が本発明において規 定する特定範囲を満足するよ う に、 基材の種類に応じて延伸処理 条件を設定することができる。 The stretching conditions are not particularly limited either, and the type of the base material is set so that the area ratio of the release agent layer cracks formed by the stretching process satisfies the specific range specified in the present invention. The stretching conditions can be set according to the conditions.
本発明の包装材料は、 上述の如く 、 シール加工前に予め包装材 料を延伸しておく こ と もできるが、 例えば、 延伸されていない包 装材料で粘着性物品を包装した後、 シール加工部のみに延伸処理 を行い離型剤層に亀裂部を形成するこ とができる。 As described above, the packaging material of the present invention can be stretched in advance before the sealing process. For example, after the adhesive material is packaged with the unstretched packaging material, the sealing material is stretched. Only the part can be stretched to form a crack in the release agent layer.
この時、 シール加工部における離型剤層単位表面積当 りの亀裂 部の面積率は 1 0 %以上、 好ま しく は 1 5。/0〜 9 5。/0であるこ と が必要である。 At this time, the area ratio of cracks per unit surface area of the release agent layer in the seal processing portion is 10% or more, and preferably 15%. / 0-95 . It must be / 0 .
シール加工部における離型剤層単位表面積当 りの亀裂部の面積 率が 1 0—%よ り も低く なると、 シール加工部の接着強度が不十分 となり、 包装材料と しての密封保持性が悪く なる。 If the area ratio of the cracks per unit surface area of the release agent layer in the sealed area is lower than 10%, the adhesive strength of the sealed area is insufficient. And the hermeticity as a packaging material deteriorates.
なお、 こ こでシール加工部における離型剤層単位表面積当 りの 亀裂部の面積率とは、 シール加工部の離型剤層表面 S i 一 Κ α線 強度を、 前述と同様の条件にて測定し、 得られたカラーマツピン グ像を、 前述と同様の条件にて画像解析処理して求めたものであ る。 Here, the area ratio of the crack portion per unit surface area of the release agent layer in the seal processing portion is defined as the release agent layer surface S i Κ α line intensity of the seal processing portion under the same conditions as described above. The color matching image was obtained by image analysis under the same conditions as described above.
シール加工部の離型剤層に亀裂を形成させる場合、 亀裂を形成 させるための延伸処理をシール加工時に行う こと もできる。 すな わち本発明の包装材料は、 シール加工時に包装材料に対し付加さ れる外力を離型剤層に亀裂を生じさせるために利用することがで きる。 When a crack is formed in the release agent layer of the seal processing portion, a stretching process for forming the crack may be performed during the sealing process. That is, the packaging material of the present invention can be used to generate a crack in the release agent layer by the external force applied to the packaging material during the sealing process.
この場合のシール加工方法と しては特に限定されるものではな いが、 例えば回転速度が異なった状態で接触している 2本のロー ル間 (少なく と も一方の口一ルはヒー トシールのための加熱ロー ルである) に包装材料のシール加工部 (包装材料同士が重なり合 つている部分) を通過させ、 包装材料の延伸とシール加工を同時 に行う ことができる。 この場合、 ロール間の剪断力を利用するこ とによ り、 包装材料の離型剤層に亀裂を生じさせることができる c また、 表面に凸部 (突起部) を形成させたヒー トシールバ一を 有するヒー トシール機を使用するこ とによ り、 包装材料の延伸と シール加工を同時に行う ことができる。 この場合、 ヒー トシール 加工時において、 包装材料がヒー トシールバー凸部にて引き伸ば されることによ り、 包装材料の離型剤層に亀裂を生じさせるこ と ができる。 The sealing method in this case is not particularly limited. For example, between two rolls in contact at different rotational speeds (at least one of the mouths is a heat seal). (A heating roll for heating) through the sealing part of the packaging material (the part where the packaging material overlaps), and the stretching and sealing of the packaging material can be performed simultaneously. In this case, Ri by the the child utilizing the shearing force between the rolls, c can be generated cracks in the release agent layer of the packaging material also convex portions on the surface heater Toshiruba one obtained by forming a (projections) By using a heat sealing machine having the above, stretching of the packaging material and sealing can be performed simultaneously. In this case, at the time of the heat seal processing, a crack can be generated in the release agent layer of the packaging material by stretching the packaging material at the convex portion of the heat seal bar.
上記以外にも、 シール加工時において、 包装材料に対しその離 型剤層に亀裂を生じさせるための外力を付加することができる場 合には、 延伸処理をシール加工と同時に行う ことができる。 従つ て、 この場合には予め包装材料を延伸しておく 必要が無いのでシ ール加工の生産性をよ り向上させるこ とが可能となる。 In addition to the above, if an external force for causing a crack in the release agent layer can be applied to the packaging material during the sealing process, the stretching process can be performed simultaneously with the sealing process. Therefore, in this case, it is not necessary to stretch the packaging material in advance, so It is possible to further improve the productivity of tool processing.
図 3 a及び図 3 b は、 本発明の包装材料をヒー トシール加工し た後、 シール加工部を剥がし、 その離型剤層表面を S E Mにて観 察した時の電子顕微鏡写真 (図 3 a : 拡大倍率 1 0 0倍、 図 3 b : 拡大倍率 3 0 0倍) を示す。 Figs. 3a and 3b show electron micrographs of the packaging material of the present invention after heat sealing, peeling off the sealed part, and observing the surface of the release agent layer by SEM (Fig. 3a). : Magnification 100 ×, Figure 3b: Magnification 300 ×).
図 3 a及び図 3 bの包装材料の場合、 ヒー トシール加工時に包 装材料が延伸と同様の作用 (包装材料が引き伸ばされている) を 受け、 シール加工部の離型剤層にのみ無数の亀裂部が生じている こと力 Sわ力、る。 In the case of the packaging materials shown in Figs. 3a and 3b, the packaging material undergoes the same operation as stretching when the heat sealing process is performed (the packaging material is stretched). A crack is formed.
本発明の包装材料は、 予め包装材料を延伸処理した状態、 すな わち離型剤層に亀裂部を形成させてシール加工が可能な状態で提 供すること もできる し、 例えば、 上記の如く 、 延伸を行っていな い状態で包装材料を提供し、 かかる包装材料で粘着性物品を包装 した後、 延伸処理をシール加工時に行い、 離型剤層に亀裂部を形 成することもできる。 The packaging material of the present invention can be provided in a state where the packaging material has been stretched in advance, that is, in a state where a crack can be formed in the release agent layer and sealing can be performed, for example, as described above. Alternatively, it is also possible to provide a packaging material in a state where stretching has not been performed, and after packaging an adhesive article with such a packaging material, perform a stretching process at the time of sealing to form a crack in the release agent layer.
図 4は、 本発明の包装材料を粘着剤付きナプキンの個別包装材 料 (個装シー ト) と して使用したときの概略を示す拡大断面図で ある。 ナプキン Bは延伸処理を行っていない状態の包装材料 Aで 包装された後、 包装材料の離型剤層表面同士からなるシール加工 部 Cだけに延伸処理を行って、 離型剤層亀裂部を形成させてシー ル加工を行っている。 尚、 図中 1 は基材、 2は離型剤層、 3 は粘 着剤層を示す。 FIG. 4 is an enlarged cross-sectional view schematically showing a case where the packaging material of the present invention is used as an individual packaging material (individually packed sheet) of a napkin with an adhesive. After the napkin B is packaged with the packaging material A that has not been stretched, the napkin B is stretched only in the sealing portion C, which is composed of the surfaces of the release agent layers of the packaging material, and the cracks in the release agent layer are formed. They are formed and sealed. In the drawings, reference numeral 1 denotes a substrate, 2 denotes a release agent layer, and 3 denotes an adhesive layer.
本発明において、 延伸処理後の包装材料をシール加工する方法 と しては、 特に限定されるものではないが、 例えば、 ヒー トシ一 ル (熱接着) 法やプレスシール法を利用することができる。 本発 明の包装材料は、 亀裂部を形成させた離型剤層表面をシール加工 面とするものである。 In the present invention, the method of sealing the packaging material after the stretching treatment is not particularly limited, and for example, a heat sealing (heat bonding) method or a press sealing method can be used. . The packaging material of the present invention uses the surface of the release agent layer on which the cracks are formed as a seal processing surface.
かかる亀裂部においては、 下地となる基材層が露出していたり、 離型剤の塗布量が少なく なつているため、 離型剤層表面をシール 加工面と しても実用上十分なシール強度 (接着強度) を得るこ と ができる。 なお、 本発明において、 包装材料のシール加工面は、 包装材料の離型剤層表面同士で形成されていても良いし、 離型剤 層表面と基材表面 (例えば、 離型剤層を形成した面の反対面) で 形成されていても良い。 In such cracks, the underlying base material layer is exposed, Since the amount of the release agent applied is reduced, practically sufficient seal strength (adhesion strength) can be obtained even when the surface of the release agent layer is used as a seal processing surface. In the present invention, the sealing surface of the packaging material may be formed between the surfaces of the release agent layers of the packaging material, or the surface of the release agent layer and the surface of the base material (for example, when the release agent layer is formed). May be formed on the opposite side of the surface that has been set).
本発明において、 シール加工後における内容物の密封保持性の 点からは、 シール加工部分の接着力を表すシール強度 (測定温度 2 3 °C) 、 2 g Z 2 5 mm以上で、 上限が基材の破断強度以下. 好ま しく はシール強度が、 5 g / 2 5 mm〜 : 1 0 0 0 g Z 2 5 m mであることが望ま しい。 ここで、 基材の破断強度とは、 シール 強度を測定する際、 シール部分よ り剥離せずに、 基材が破れる場 合の強度を指し、 シール部分の接着強度が非常に強い状態をいう c シール強度が 2 gノ 2 5 m mよ り も小さ く なる とシール加工部分 が容易に剥離するよ うになり、 内容物の密封保持性が悪く なる傾 向がある。 In the present invention, from the viewpoint of keeping the contents tightly sealed after the sealing process, the sealing strength (measuring temperature of 23 ° C.) representing the adhesive strength of the sealing portion is 2 g Z 25 mm or more. Less than the breaking strength of the material. Preferably, the sealing strength is 5 g / 25 mm or more: 100 g g 25 mm. Here, the breaking strength of the base material refers to the strength when the base material is broken without peeling off from the sealing part when measuring the sealing strength, and refers to the state where the bonding strength of the sealing part is extremely strong. c If the seal strength is less than 2 g / 25 mm, the sealed part tends to peel off easily, and the sealability of the contents tends to deteriorate.
本発明の包装材料は、 図 4に示した粘着剤付き生理用ナプキン の個別包装材料と して使用する以外にも、 例えば粘着剤付きカイ 口等、 各種の粘着性物品を剥離紙を使用することなく 直接包装す るための包装材料と して使用することができる。 The packaging material of the present invention uses, in addition to the individual packaging material of the sanitary napkin with an adhesive shown in FIG. It can be used as a packaging material for direct packaging without the need.
以下に具体的実施例を挙げて本発明を説明するが、 本発明はこ れら実施例に何ら限定されるものではない。 参考例 1 Hereinafter, the present invention will be described with reference to specific examples, but the present invention is not limited to these examples. Reference example 1
厚さ 3 0 /x mの低密度ポリ エチレンフィルムの片面全面に、 力 チオン重合型の紫外線硬化型シリ コーン離型剤 (T P R 6 5 0 0、 東芝シリ コーン株式会社製) 1 0 0重量部と光開始剤 (UV— 9 3 1 0 C、 東芝シリ コーン株式会社製) 2重量部にて調整した離 型剤を厚さ 0. 7 // mとなるよ う に塗布し、 UV光を照射して離 型剤層を形成させて延伸処理前の包装材料を作製した。 参考例 2 100 parts by weight of a UV-curable silicone release agent (TPR650, manufactured by Toshiba Silicone Co., Ltd.) on the entire surface of a low-density polyethylene film with a thickness of 30 / xm. Photoinitiator (UV-9310C, manufactured by Toshiba Silicone Corporation) The mold agent was applied to a thickness of 0.7 // m, and was irradiated with UV light to form a release agent layer, thereby producing a packaging material before the stretching treatment. Reference example 2
厚さ 3 0 / mの低密度ポリ エチレンフィルムの片面全面に、 付 加反応型熱硬化型シリ コーン離型剤 1 0 0重量部と 白金系硬化触 媒 2重量部にて調整した離型剤を厚さ 0. 3 μ mとなるよ う に塗 布し、 熱風乾燥機中にて離型剤層を形成させて延伸処理前の包装 材料を作製した。 実施例 1 A release agent prepared by adding 100 parts by weight of an addition-reaction-type thermosetting silicone release agent and 2 parts by weight of a platinum-based curing catalyst to the entire surface of one side of a low-density polyethylene film with a thickness of 30 / m Was applied to a thickness of 0.3 μm, and a release agent layer was formed in a hot-air drier to prepare a packaging material before the stretching treatment. Example 1
参考例 1 にて得られた延伸処理前の包装材料 ( 2 5 mm幅 X 1 0 0 mm長さ) を基材の流れ方向 (MD方向) に対し 1 0 0 °/0延 伸させた。 この時、 延伸処理は引張試験機を利用して引張速度 5 0 m m / m i n で行つ 7こ。 The packaging material (25 mm width × 100 mm length) before the stretching treatment obtained in Reference Example 1 was stretched by 100 ° / 0 with respect to the flow direction (MD direction) of the substrate. At this time, the stretching process is performed using a tensile tester at a tensile speed of 50 mm / min.
延伸処理後、 離型剤層表面を S EMで観察 (拡大倍率 3 0 0 倍) したと ころ離型剤層に亀裂が発生しているこ とが観察された < また延伸処理後における離型剤層単位表面積当 りの亀裂部の面積 率は 1 5 %であった。 実施例 2 After the stretching treatment, the surface of the releasing agent layer was observed by SEM (magnification: 300 times). It was observed that cracks were generated in the releasing agent layer. The area ratio of the cracks per unit surface area of the agent layer was 15%. Example 2
参考例 1 にて得られた延伸処理前の包装材料 ( 2 5 mm幅 X 1 0 0 mm長さ) を実施例 1 と同様の方法にて、 基材の流れ方向 ( M D方向) に対し 1 5 0 %延伸させた。 The packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material. Stretched 50%.
延伸処理後、 儺型剤層表面を S EMで観察 (拡大倍率 3 0 0 倍) したと ころ離型剤層に亀裂が発生していることが観察された t また延伸処理後における離型剤層単位表面積当 りの亀裂部の面積 率は 5 0 %であった。 実施例 3 After stretching, observed儺型agent layer surface S EM (magnification 3 0 0 times) was a roller releasing agent layer to be observed that cracking occurs a t The release after stretching treatment agent The area ratio of the cracks per unit surface area of the layer was 50%. Example 3
参考例 1 にて得られた延伸処理前の包装材料 ( 2 5 m m幅 X 1 0 0 m m長さ) を実施例 1 と同様の方法にて、 基材の流れ方向 ( M D方向) に対し 2 0 0 %延伸させた。 The packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material. The film was stretched by 0%.
延伸処理後、 離型剤層表面を S E Mで観察 (拡大倍率 3 0 0 倍) したところ離型剤層に亀裂が発生しているこ とが観察された, また延伸処理後における離型剤層単位表面積当 りの亀裂部の面積 率は 7 5 %であった。 実施例 4 After stretching, the surface of the release agent layer was observed with an SEM (magnification: 300 times). As a result, cracks were observed in the release agent layer. The area ratio of the cracks per unit surface area was 75%. Example 4
参考例 1 にて得られた延伸処理前の包装材料の離型剤層表面同 士を重ね合わせ、 表面に凸部を形成させたヒー トシ一ルバ一を有 するヒー トシ一ル機にてヒー トシール加工を行った。 本実施例の 場合、 ヒ一 トシ一ル加工時において、 包装材料がヒ一 トシ一ルバ —の凸部にて引き伸ばされ、 その部分の離型剤層に亀裂が生じ、 実用上十分なシール強度を有する ヒー トシールが行われた。 The surface of the release agent layer of the packaging material obtained in Reference Example 1 before the stretching treatment is superimposed on the release agent layer, and is heated by a heat-sealing machine having a heat-sealing bar having convex portions on the surface. Toseal processing was performed. In the case of this embodiment, at the time of heat sealing, the packaging material is stretched at the convex portion of the heat seal bar, and the release agent layer at that portion is cracked, and sufficient sealing strength for practical use is obtained. A heat seal with was performed.
ヒー トシール加工後、 包装材料のシール部分を剥がし、 一方の 包装材料のシール加工部における離型剤層単位表面積当 りの亀裂 部の面積率を測定したところ面積率は 5 3 %であった。 After the heat sealing, the sealing portion of the packaging material was peeled off, and the area ratio of the crack portion per unit surface area of the release agent layer in the sealing portion of one of the packaging materials was measured. The area ratio was 53%.
比較例 1 Comparative Example 1
参考例 1 にて得られた延伸処理前の包装材料を延伸することな くそのまま使用した。 この時、 離型剤層単位表面積当 りの亀裂部 の面積率は 0 %であった。 比較例 2 The packaging material before the stretching treatment obtained in Reference Example 1 was used without stretching. At this time, the area ratio of the cracks per unit surface area of the release agent layer was 0%. Comparative Example 2
参考例 1 にて得られた延伸処理前の包装材料 ( 2 5 m m幅 X 1 0 0 m m長さ) を実施例 1 と同様の方法にて、 基材の流れ方向 ( M D方向) に対し 5 0 %延伸させた。 The packaging material before stretching (25 mm width x 100 mm length) obtained in Reference Example 1 was processed in the same manner as in Example 1 in the flow direction of the base material. (MD direction).
延伸処理後、 離型剤層表面を S E Mで観察 (拡大倍率 3 0 0 倍) したところ離型剤層に亀裂が発生しているこ とが観察された, また延伸処理後における離型剤層単位表面積当 りの亀裂部の面積 率は 5 %であった。 比較例 3 After stretching, the surface of the release agent layer was observed with an SEM (magnification: 300 times). As a result, cracks were observed in the release agent layer. The area ratio of cracks per unit surface area was 5%. Comparative Example 3
参考例 1 にて得られた延伸処理前の包装材料 ( 2 5 m m幅 X 1 0 0 m m長さ) を実施例 1 と同様の方法にて、 基材の流れ方向 ( M D方向) に対し 3 0 0 %延伸させた。 The packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material. The film was stretched by 0%.
延伸処理後、 離型剤層表面を S E Mで観察 (拡大倍率 3 0 0 倍) したと ころ離型剤層に亀裂が発生していることが観察された < また延伸処理後における離型剤層単位表面積当 りの亀裂部の面積 率は 8 5。/。であった。 比較例 4 After the stretching treatment, the surface of the releasing agent layer was observed by SEM (magnification: 300 times). It was observed that cracks were generated in the releasing agent layer. <Also, the releasing agent layer after the stretching treatment was observed. The area ratio of cracks per unit surface area is 85. /. Met. Comparative Example 4
参考例 1 にて得られた延伸処理前の包装材料 ( 2 5 m m幅 X 1 0 0 m m長さ) を実施例 1 と同様の方法にて、 基材の流れ方向 ( M D方向) に対し 1 0 0 %延伸させた。 The packaging material (25 mm width x 100 mm length) obtained in Reference Example 1 before the stretching treatment was applied to the base material in the same direction as in Example 1 with respect to the flow direction (MD direction) of the base material. The film was stretched by 0%.
延伸処理後、 離型剤層表面を S E Mで観察 (拡大倍率 3 0 0 倍) したと ころ離型剤層のいずれの部分にも亀裂は発生していな かった。 比較例 5 After the stretching treatment, the surface of the release agent layer was observed by SEM (magnification: 300 times). No crack was found in any part of the release agent layer. Comparative Example 5
参考例 2 にて得られた延伸処理前の包装材料の離型剤層表面同 士を重ね合わせ、 実施例 4 と同様の方法にてヒ一 トシール加工を 行ったが、 ヒー トシールは行われなかった。 実施例 1〜 3及び比較例 1〜 4で得られたサンプルについて以 下の評価を行った。 The surface of the release agent layer of the packaging material before the stretching treatment obtained in Reference Example 2 was overlapped, and heat sealing was performed in the same manner as in Example 4, but no heat sealing was performed. Was. The following evaluation was performed on the samples obtained in Examples 1 to 3 and Comparative Examples 1 to 4.
〔ヒー トシール強度〕 (Heat seal strength)
各サンプルの離型剤層表面同士を重ね合わせ、 ヒー トシール機 (TP-701S HEAT SEAL TESTER, TESTER SANGYO CO. LTD) を利用 して以下の条件でヒ 一 トシ一ル加工を行った。 ヒー トシール加工 後、 ヒー トシール強度を引張試験機を利用して引張速度 3 0 0 m m/m i n (T型剥離試験) で測定した。 The surfaces of the release agent layers of each sample were overlapped, and heat sealing was performed using a heat sealer (TP-701S HEAT SEAL TESTER, TESTER SANGYO CO. LTD) under the following conditions. After the heat seal processing, the heat seal strength was measured at a tensile speed of 300 mm / min (T-peel test) using a tensile tester.
なお、 この評価で使用したヒー トシール機のヒー トシ一ルバ一 の表面形状はフラッ ト形状であった。 The surface shape of the heat sealer of the heat sealer used in this evaluation was flat.
• ヒー トシール温度 : 1 3 0 °C • Heat seal temperature: 130 ° C
• 圧着時間 2秒 • 2 seconds crimping time
• 圧着条件 4 k g /平方センチメ-トル • Crimp conditions 4 kg / cm2
• 圧着面積 1 0 m m X 3 0 mm • Crimp area 10 mm x 30 mm
〔剥離力〕 (Peeling force)
サンプル ( 1 0 mm幅) の離型剤層表面に粘着テープ (商品 名 : F— 1 4 0 B K:、 日東電工株式会社製) を 2 k gのローラー を 1 往復させて貼合わせ、 室温にて 3 0分間放置した後、 引張試 験機を利用して引張速度 3 0 0 mmZm i n ( 1 8 0 ° 剥離) で 粘着テープをサンプル (包装材料) 側から剥離した時の剥離力を 測定した。 Attach adhesive tape (trade name: F-140BK: manufactured by Nitto Denko Corporation) to the surface of the release agent layer of the sample (10 mm width) by reciprocating a 2 kg roller once, and at room temperature. After standing for 30 minutes, the peeling force when the adhesive tape was peeled from the sample (packaging material) side was measured at a tensile speed of 300 mmZmin (180 ° peeling) using a tensile tester.
結果を表 1 に示す。 表 1 Table 1 shows the results. table 1
表 1 から明らかなよ うに、 実施例 1 〜 3の包装材料は、 延伸処 理によって形成される離型剤層単位表面積当 りの亀裂部の面積率 を、 本発明において規定した特定範囲内に調整しているので、 シ —ル加工面が離型剤層表面同士であつても十分なヒ ー トシール強 度を有していると共に、 該離型剤層は粘着テープに対する剥離性 を有していることがわかる。 As is clear from Table 1, the packaging materials of Examples 1 to 3 have an area ratio of cracks per unit surface area of the release agent layer formed by the stretching treatment within a specific range defined in the present invention. Because of the adjustment, even if the sealing surface is between the release agent layer surfaces, the release agent layer has sufficient heat seal strength and the release agent layer has releasability from the adhesive tape. You can see that it is.
一方、 比較例 3の包装材料は、 亀裂部の面積率が本発明で規定 する 8 0 %を超えているので、 粘着テープに対する剥離性が低下 している。 On the other hand, in the packaging material of Comparative Example 3, since the area ratio of the crack portion exceeds 80% specified in the present invention, the releasability from the adhesive tape is reduced.
また、 比較例 1 、 2、 4 の包装材料は、 離型剤層に亀裂部が形 成されていなかったり 、 あるいは亀裂部が形成されていてもその 面積率が本発明で規定する 1 0 %よ り も低いために、 ヒー トシー ル加工ができなかったり、 シール強度が極めて小さ く なっている こと力 sわ力 る。 産業上の利用可能性 Further, in the packaging materials of Comparative Examples 1, 2, and 4, even if cracks were not formed in the release agent layer, or even if cracks were formed, the area ratio of the cracks was defined by the present invention as 10%. to be Ri good low, or could not heating Toshi Le processing, Ru this and force s I force to seal strength has become extremely rather small. Industrial applicability
本発明における離型機能を有する包装材料は、 上記の如き構成 を有することによ り、 離型剤層表面をシール加工面と した場合で も十分な接着強度を有するシール加工が可能になる と共に、 該離 型剤層は各種粘着性物品に対して十分な剥離性を維持することが できる。 The packaging material having a release function according to the present invention has the configuration as described above. By having this, even when the surface of the release agent layer is used as a seal processing surface, it is possible to perform sealing with sufficient adhesive strength, and the release agent layer has a sufficient adhesion to various adhesive articles. Peelability can be maintained.
従って、 本発明の包装材料を使用することによ り 、 シール加工 部のみ離型剤を塗布しないといった、 従来利用されていた複雑な 製造工程を経ることなく離型機能を有する包装材料を作製するこ とが可能となる。 Therefore, by using the packaging material of the present invention, a packaging material having a release function is produced without going through a complicated manufacturing process that has been conventionally used such that a release agent is not applied only to a seal processing portion. This is possible.
さ らに本発明の包装材料は、 シール加工時において延伸処理と 同様の外力を包装材料に対し付加することができる場合には、 離 型剤層に亀裂部を形成する工程をシール加工と同時に行う ことが できるため、 予め包装材料を延伸しておく 必要がなく 、 シール加 ェの作業性をさ らに向上させるこ とができる。 Furthermore, in the packaging material of the present invention, when the same external force as in the stretching process can be applied to the packaging material during the sealing process, the step of forming a crack in the release agent layer is performed simultaneously with the sealing process. Since it can be performed, it is not necessary to stretch the packaging material in advance, and the workability of the sealing can be further improved.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP98902223A EP1010636A1 (en) | 1997-02-18 | 1998-02-13 | Packaging material having mold release function |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP9/33526 | 1997-02-18 | ||
| JP03352697A JP3836558B2 (en) | 1997-02-18 | 1997-02-18 | Packaging material with mold release function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1998035884A1 true WO1998035884A1 (en) | 1998-08-20 |
Family
ID=12389002
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1998/000604 Ceased WO1998035884A1 (en) | 1997-02-18 | 1998-02-13 | Packaging material having mold release function |
Country Status (6)
| Country | Link |
|---|---|
| EP (1) | EP1010636A1 (en) |
| JP (1) | JP3836558B2 (en) |
| KR (1) | KR20000071143A (en) |
| CN (1) | CN1252771A (en) |
| TW (1) | TW382611B (en) |
| WO (1) | WO1998035884A1 (en) |
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| CN102470961A (en) * | 2009-09-11 | 2012-05-23 | Cj第一制糖株式会社 | Sheet containing rice bran and gift wrapping tray using the same |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2000079963A (en) * | 1998-09-03 | 2000-03-21 | Shiseido Co Ltd | Individual package of absorbent article |
| DE10007942A1 (en) * | 2000-02-22 | 2001-09-06 | Lohmann Therapie Syst Lts | Packaging for plasters containing active ingredients |
| JP4736164B2 (en) * | 2000-08-10 | 2011-07-27 | 大日本印刷株式会社 | Battery laminated film and battery container using the same |
| JP3668439B2 (en) * | 2001-06-14 | 2005-07-06 | ソニーケミカル株式会社 | Adhesive film |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0324949A (en) * | 1989-06-23 | 1991-02-01 | Dainippon Printing Co Ltd | Releasable tape and sanitary napkin having releasable tape bonded thereto |
| JPH04284237A (en) * | 1991-03-12 | 1992-10-08 | Dainippon Printing Co Ltd | Packaging material for individual packages of sanitary napkins and method for manufacturing the same |
-
1997
- 1997-02-18 JP JP03352697A patent/JP3836558B2/en not_active Expired - Fee Related
-
1998
- 1998-02-13 EP EP98902223A patent/EP1010636A1/en not_active Withdrawn
- 1998-02-13 KR KR1019997007433A patent/KR20000071143A/en not_active Withdrawn
- 1998-02-13 CN CN98804231A patent/CN1252771A/en active Pending
- 1998-02-13 WO PCT/JP1998/000604 patent/WO1998035884A1/en not_active Ceased
- 1998-02-18 TW TW087102368A patent/TW382611B/en not_active IP Right Cessation
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0324949A (en) * | 1989-06-23 | 1991-02-01 | Dainippon Printing Co Ltd | Releasable tape and sanitary napkin having releasable tape bonded thereto |
| JPH04284237A (en) * | 1991-03-12 | 1992-10-08 | Dainippon Printing Co Ltd | Packaging material for individual packages of sanitary napkins and method for manufacturing the same |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102470961A (en) * | 2009-09-11 | 2012-05-23 | Cj第一制糖株式会社 | Sheet containing rice bran and gift wrapping tray using the same |
Also Published As
| Publication number | Publication date |
|---|---|
| JPH10230964A (en) | 1998-09-02 |
| TW382611B (en) | 2000-02-21 |
| KR20000071143A (en) | 2000-11-25 |
| EP1010636A1 (en) | 2000-06-21 |
| JP3836558B2 (en) | 2006-10-25 |
| CN1252771A (en) | 2000-05-10 |
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