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WO1998029589A1 - Reed for water injection loom, and weaving method using same - Google Patents

Reed for water injection loom, and weaving method using same Download PDF

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Publication number
WO1998029589A1
WO1998029589A1 PCT/JP1997/003872 JP9703872W WO9829589A1 WO 1998029589 A1 WO1998029589 A1 WO 1998029589A1 JP 9703872 W JP9703872 W JP 9703872W WO 9829589 A1 WO9829589 A1 WO 9829589A1
Authority
WO
WIPO (PCT)
Prior art keywords
warp
weaving
wing
water jet
wings
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1997/003872
Other languages
French (fr)
Japanese (ja)
Inventor
Masaharu Kawamura
Hideki Kawaminami
Chitoshi Miyamukai
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Teijin Ltd
Original Assignee
Teijin Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP8357649A external-priority patent/JPH09302557A/en
Application filed by Teijin Ltd filed Critical Teijin Ltd
Priority to EP97909627A priority Critical patent/EP0890666A4/en
Priority to US09/125,263 priority patent/US6148868A/en
Publication of WO1998029589A1 publication Critical patent/WO1998029589A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/28Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed
    • D03D47/32Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms wherein the weft itself is projected into the shed by liquid jet
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D47/00Looms in which bulk supply of weft does not pass through shed, e.g. shuttleless looms, gripper shuttle looms, dummy shuttle looms
    • D03D47/27Drive or guide mechanisms for weft inserting
    • D03D47/277Guide mechanisms
    • D03D47/278Guide mechanisms for pneumatic looms
    • DTEXTILES; PAPER
    • D03WEAVING
    • D03DWOVEN FABRICS; METHODS OF WEAVING; LOOMS
    • D03D49/00Details or constructional features not specially adapted for looms of a particular type
    • D03D49/60Construction or operation of slay
    • D03D49/62Reeds mounted on slay

Definitions

  • the present invention relates to a water jet loom dresser which is used when weft is inserted into a water stream jetted from a nozzle attached to the water jet loom to thereby perform weft insertion. Further, the present invention relates to a method for weaving a thermoplastic synthetic fiber woven fabric using the above-mentioned material, and more particularly, to a substantially untwisted polyester having a confounding point by weak twisting or interlacing, and the like. The present invention relates to a method for weaving a thermoplastic synthetic fiber woven fabric using a multifilament yarn of thermoplastic synthetic fiber as a warp.
  • the water jet loom which allows the weft to fly along with the jetted water and thus allows the warp shedding to be reduced, reduces the length of the warp (the size of the top and bottom) and reduces the weight. This is advantageous in that it can be achieved.
  • air jet looms and levia looms need to have a larger warp shedding amount due to the lower flight stability of the weft.
  • the above problems such as vibrations caused by the reciprocating movement of the airplane become more serious. ⁇ Therefore, in order to reduce such a problem, in air jet looms and rapier looms that have a large moving stroke, As shown in Fig.
  • Fig. 1 (b) is a cross-sectional view of the air jet loom.
  • FIG. 1a shows the warp 6 in which the warp 6 is opened up and down by forming the opening angle by the wool wings (1 or 2). This will be described in detail.
  • a comparison between the wings 22 not bent to the cloth front shown by the dashed-dotted line and the wings 1 bent to the weave side shown by the solid line shows the following.
  • the straight-type feather blades 22 need to have a waist length H '.
  • the length H is sufficient. For this reason, the length of the material can be reduced, and the weight of the material can be reduced.
  • the effect of reducing the length H is similar to that of an air jet loom or a levia loom.
  • a large effect can be obtained only when the opening angle ⁇ inevitably increases.
  • the shedding amount of the warp is small, as in the case of a water jet loom, that is, when the shedding angle ⁇ is small, not only little effect is exhibited, but The extra manufacturing step of bending the wings 1 to the weave front may even result in undesired side effects of increased manufacturing costs. Therefore, it was not considered at all in the water jet loom that the wing was bent toward the cloth front side.
  • the width of the wings should be increased or the thickness of the wings should be increased in order to avoid the above-mentioned problems caused by the lack of rigidity caused by the increase in speed.
  • the thickness of the wing is increased, the gap through which the warp passes must be reduced correspondingly. For this reason, the warp becomes susceptible to damage such as fluffing due to being rubbed by the mosaic feathers, and causes a problem that the driving resistance of the mosaic becomes large.
  • the fate of the water jet loom that uses weft insertion water will cause a greater amount of water due to capillary action (surface tension) between the wings that are juxtaposed.
  • the sizing agent adhered to the warp is dissolved out by the action of the retained and held large amount of water. If a warp yarn that lacks a protective layer called glue is rubbed off due to such an action and is rubbed, the warp yarn is more susceptible to damage, which naturally causes fluffing and the like. is there.
  • the water flows as the wings swing, causing vibrations in the wings.
  • An object of the present invention is to provide a water jet loom material which has very little warp abrasion damage caused by the material blades and can realize stable and high-speed weaving.
  • Another object of the present invention is to provide a weaving method capable of weaving a thermoplastic synthetic fiber woven fabric such as a polyester yarn using a nearly non-twisted multifilament yarn more easily and at a high speed. Is to do.
  • the upper part of the water jet loom is bent toward the cloth front side in a “U” shape while being attached to the water jet loom.
  • the water jet loom is characterized in that it is provided with a wing having a different shape.
  • a substantially non-twisted heat having a number of twists of 100 or more per warp or an interlacing point by interlacing is used as the warp using the above-mentioned wool.
  • a warp consisting of a plurality of plastic synthetic fiber multi-filament yarns is used, and the wings are bent in the shape of the letter "ku" so that the wings and the warp when the wing reaches the receding end are formed.
  • a weaving method is provided wherein a weft is inserted into a warp shed by a water jet in a state where the distance between the contact point of the weft and the weaving cloth is reduced.
  • FIG. 1a is a side view for explaining the height (H) of the rapier loom and the air jet loom
  • FIG. 1b is a side view of the feather blade of the air jet loom.
  • FIG. 2 is a side view of the wings attached to the water jet loom
  • FIGS. 3 and 4 are side views for explaining the difference between the weaving method of the present invention and the conventional weaving method. .
  • FIG. 2 is a side view illustrating an embodiment of a water jet loom according to the present invention, in which 1 is a feather blade, 2 is an upper channel, and 3 is an upper channel.
  • the wing retainer, 4 and 5 are the upper and lower coils, respectively, and 6 is the warp.
  • the water injection loom 10 of the present invention is configured to include the above-mentioned injection blade 1, the upper channel 2, the injection blade holding metal fitting 3, the upper coil 4, and the lower coil 5. I have.
  • the upper and lower ends of the blade 1 are fixed to the upper channel 2 and the blade holder 3, respectively, and are adjacent to each other. A large number of the blades are arranged side by side in the direction perpendicular to the paper surface of FIG.
  • the wing 1 is attached to a woofer for a water jet loom, and has a shape in which an upper portion thereof is bent to a weave front side in a “U” shape, and The depth on the upper side along the traffic direction is smaller than the depth on the lower side.
  • the lower part of the blade is fixed to the blade holder 3 with its extending direction inclined toward the non-woven front side.
  • reference numerals A, B and C indicate three positions taken by the same wing 1 which oscillates while drawing an arc as shown by reference numeral S during weaving.
  • the position where the wing 1 is farthest from the weaving side (the state where weft is inserted by the water jet from the water jet nozzle)
  • the position C is the position closest to the weaving side (the state where the weft is beaten on the warp)
  • B Indicates the state at the intermediate position between A and C, respectively.
  • the feature of the present invention is that the upper part is the cloth front side with the feather 1 attached to the feather (in FIG. 2, (Right side) It is bent in the shape of "ku".
  • the “K” shape is further defined, there is a bending point above the point where the mosaic comes into contact with the weave, and the upper part of the mosaic is bent toward the weave. It can be said that the position of this bending point is 0.5 mn! ⁇ 20 111 111 from the cloth fell, especially 0.7 mm ⁇ 15 mm.
  • the bending angle is preferably in the range of 20 ° to 45 °, particularly preferably in the range of 25 ° to 40 °.
  • the conventional wing has only a straight shape as shown by the dashed line in FIG. 1a, and is bent in the shape of a "ku" toward the weave.
  • the conventional wing has only a straight shape as shown by the dashed line in FIG. 1a, and is bent in the shape of a "ku" toward the weave.
  • the inventors of the present invention are in the process of earnestly examining the speed of weaving of a water jet loom.
  • One of the major factors hindering the speed of weaving is that the swinging (arc motion) of the wings causes Nosa knows that this is due to the fact that the direction in which the inertial force (centrifugal force) acts on the water held in the wing and the direction in which the wing extends linearly upwards. It starts with this.
  • the water held between the wedges 1 by capillary action (surface tension) tends to move upward due to the centrifugal force.
  • the upper channel 2 that blocks the water, so that the upper channel 2 prevents the movement of water and drains the water held between the wing.
  • the water retained between the wings elutes (1) a sizing agent serving as a protective layer of the warp inserted between the wings, thereby causing abrasion damage to the warp.
  • the water attached to the wing causes the weight of the wing to increase, and the movement of the water caused by the sway of the wing. (Vertical movement along the wings), the vibrations of the wings are generated.
  • the conventional feather wings extend straight and straight in the same direction as the direction of action of the centrifugal force, and have a shape in which there is an upper channel for blocking water in this extending direction.
  • the upper part is bent in the shape of a "ku" on the cloth front side, and this plays an important role in draining.
  • the action related to the drainage of the wing 1 bent in the shape of a “K” is based on the case where the centrifugal force acts on the water held at the lower part of the wing 1 and the upper part. It is easy to understand if we consider two cases, the case where centrifugal force acts on the retained water.
  • the blade 1 of the present invention employs a shape in which the cloth is bent in the shape of a letter "K" on the cloth front side, whereby water is applied to the blade 1 by surface tension with the blade 1.
  • the depth of the upper side of the feeder wing 1 is smaller than the depth of the lower side along the warp insertion direction.
  • a greater force acts on the root (lower end) of the wing than that of the tip.
  • the width of the lower part of the blade 1 can be made wider than that of the upper part, and the strength and rigidity of the blade 10 can be sufficiently secured.
  • the depth of the upper part can be reduced, and the weight of the wing 1 can be reduced. As a result, the weight of the wing itself can be reduced.
  • the extending direction of the lower part of the wing 1 is inclined toward the non-woven front side, and the lower end of the wing 1 is attached to the wing holding bracket. Fix it.
  • the front of Wosa 10 when viewed from the weaving side, the front of Wosa 10 is concave in the shape of a "ku" (the hatched portion in Fig. 2).
  • the "-" When inserting the weft between the open warp threads, the "-" As a result, it can serve as a guide space for the weft to make the weft fly smoothly. And it goes without saying that stable weft insertion can be realized.
  • FIG. 3 is a schematic side view showing the difference between the weaving method of the present invention and a conventional weaving method using a straight wrinkle.
  • the "10" bent “10” is shown by a solid line
  • the conventional linear "21" is shown by an imaginary line.
  • the pushers 10 and 21 are shown at both the forward end position and the backward end position, and show an example in which the swing angle of the pusher is equal to that of the conventional method.
  • a first feature of the weaving method of the present invention is that the stroke S of the wing 1 against the warp 6 opened upward can be significantly shorter than the stroke T of the conventional method. .
  • the stroke S of the wing 1 against the warp 6 opened upward can be significantly shorter than the stroke T of the conventional method.
  • the position where the feathers are in contact with the weave is the conventional method. Therefore, the stroke of the wing 1 against the warp 6 can be reduced, and the shortened portion is formed by the tip of the wing, that is, the wing. Faster Since the warp is rubbed at a high speed, it is possible to reduce damage to the warp caused by the rubbing with the wings to the extent that the rubbing stroke is shortened.
  • the weft passage has a shape close to a circular shape, which is the diffusion shape of the water jet, water droplets in the peripheral area that do not contribute to the transfer of the weft collide with the oscillating wing 1 and are scattered. This is rather effective in reducing the damage of the warp caused by colliding with the warp.
  • the second feature of the weaving method of the present invention is that water droplets having a high velocity can directly reduce the damage to the warp due to collision with the warp.
  • the front edge of the bent portion where the wings are bent in the shape of a “ku” is an arc-shaped portion 20.
  • the position where the cloth collides with the cloth when hitting is set to a position slightly below the point of contact 12 between the linear portion 11 below the leading edge of the blade and the arcuate portion 20.
  • the swing angle of the sled is Without changing the position, the weft passage at the time of weft insertion can be formed into a shape that surrounds the circular jet water by the “U” shape of the wing 1.
  • FIG. 4 is a view for explaining that the above-described operation of the present invention can be sufficiently exerted even when the swing angle 2 of the pusher is larger than the swing angle i in the conventional method.
  • a blade 10 having a blade 1 bent in the shape of a "ku" is used, and the swing angle 2 of the blade to which the blade is attached is adjusted.
  • the swing angle is slightly larger than that of the conventional method.
  • the decrease in the weft passage 17 due to the bending above the wedge is caused by the increase in the weft passage in the lower part of the wedge due to the increased swing angle of the thread.
  • the weft passage is larger than that of FIG. 3, and thus the weft insertion can be made easier.
  • the stroke of the wing 1 against the warp 6 above the opening can be made much smaller than the stroke obtained by using the straight wing 22. Also, since the bent wings can cause the jet water greatly deviated above the weft 18 to collide with the upper part of the wings bent in the shape of a letter "K" and be scattered. The same effect as described in FIG. 3 can be exerted, and the damage of the warp 6 can be greatly reduced.
  • the characteristics of the above-described "ku" -shaped material 10 that is, the material is held between the material feathers at a position below the bending point of the material feather. Due to the centrifugal force acting in the direction of arrow A in Fig. 4 with the rocking of the wing, the bent water Per minute, the characteristic of being able to be shaken off behind the wings (anti-weaving) can significantly reduce the amount of water retained between the wings,
  • the third feature is that the damage of the warp caused by the high-speed crossing of the warp between the waters can be greatly reduced.
  • the distance between the pig iron 14 and the cloth fell 15 is reduced.
  • the overall vertical stroke required to obtain the same warp shedding angle can be made smaller than in the conventional method, which also reduces the damage to the warp. It has the fourth feature of being able to do things.
  • the method of the present invention allows the use of a weakly twisted or substantially untwisted yarn with interlacing points due to inlay. It becomes possible to weave thermoplastic synthetic fiber fabrics using warps more easily and at higher speed without damaging the warps.
  • the weft 18 is less likely to dance while flying, and thus the warp shedding can be reduced. More effectively exert the above action of Can be done.
  • a weaving test was carried out using a water jet loom equipped with a wing provided with a wing having the same shape as the wing illustrated in FIG.
  • the depth of the wing 1 in the warp insertion direction is 2.2 mm on the upper side and 3 mm on the lower side
  • the mounting density of the wing is 48 sheets / inch
  • the angle of inclination of the upper half with respect to the lower half to form a character shape was 30 °.
  • the contact position of the front of the cloth with the cloth fell is set 1 mm below the point where the arc (R part) of the bent part of the cloth and the straight line of the lower half of the cloth are connected. .
  • the wool of the present invention when used, the water held in the wool can be drained extremely effectively, and the weight of the wool can be reduced.
  • the water held by the wings Even when glue is attached to the warp yarn, the dissolution of the glue can be greatly suppressed.
  • the weight of the material which is the rate-limiting factor in speeding up the weaving of the water jet loom, can be reduced, and the generation of vibrations due to the upward and downward movement of the water held by the material wings can be greatly reduced.
  • the glue from the warp is significantly less eluted, and there is an extremely remarkable effect that the warp does not fluff or break due to the rubbing of the warp feathers.
  • a wider guide space can be formed to stably guide the flight of the weft when weft is inserted. This also has the effect that the weft insertion can be realized.
  • the feather wing has the same shape as the feather wing illustrated in FIG. 2, and the upper part is bent in the shape of a letter "C" at 35 ° to the cloth front side, and the upper part is lower than the lower part.
  • the warp yarn has a 50 de Z 24 fi 1 interlace interlacing point of 25 pcs / m.
  • Using a non-twisted, non-glueed polyester filament using a substantially untwisted polyester filament of 75 de Z36 fi1 for the weft, weft at a rotation speed of 75 rpm A polyester filament woven fabric with a density of 47 Zin was woven. At this time, the number of times the loom stops per 24 hours per day is shown in Table 2, and the effect of using the "ku" -shaped bent stitch is significant. Table 2
  • the upper part is bent to the front side of the weave at 33 ° in a “U” shape, and the upper part is provided with a narrower feather than the lower part (density: (18.5 5 Zcm), the warp has 7 Zm interlace interlacing points of 75 de / 7 2 fi 1 and has substantially no twist other than twisting by unwinding.
  • a polyester filament fabric having a weft density of 50 yarns / in at a rotation speed of 700 rpm was manufactured.
  • the number of loom stops at this time is as shown in Table 3, and the number of loom stops can be significantly reduced compared to when a normal wedge is used. Table 3
  • Example 2 a warp (18 birds / cm) was used as a warp.
  • Nylon filament yarn 70 de / 108 fi 1 is twisted with 300 TZM, and furthermore, 3.5% by weight of a polyacrylic paste is used.
  • the same type of non-twisted nylon filament of 70 de / 108 ii 1 is used for the weft, and the yarn density is 30 yarns / in at a rotation speed of 900 rpm.
  • the fabric was woven. The number of times the loom was stopped at this time is as shown in Table 4. The number of times the loom was stopped was significantly reduced as compared to when a normal wedge was used. This is because the length of the warp was reduced by 7%, and the generation of warp was suppressed.
  • jets jetted from the nozzles jets other than those necessary to transport the weft collide with the upper part of the bent wedge and change into a mist, which hits the warp very softly. Collision with warp, disturbing warp arrangement and warp The jet that caused the phenomenon disappeared, and the quality of the fabric improved dramatically.
  • feather is extremely small
  • achieve stable and high-speed weaving is provided.
  • thermoplastic synthetic fiber fabrics such as polyester yarn using non-twisted multifilament yarns more easily and at high speed. Yes, its industrial significance is enormous.

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  • Textile Engineering (AREA)
  • Looms (AREA)
  • Woven Fabrics (AREA)

Abstract

In a state mounted to a water injection loom, a dent is shaped such that its upper portion is bent toward a cloth fell to be doglegged in shape. When weaving is carried out using such dent, water jet into a warp opening performs weft insertion using a warp which is composed of a plurality of substantially non-twisted thermoplastic synthetic fiber multifilament threads having over 100 counts of twist per meter or interlacing points due to an interlace processing, and in a state that a distance over which the reed rubs the warp due to swinging of the reed is made short by bending the dent into the doglegged-shape.

Description

明 細 書 水噴射織機用ォサ及び当該ォサを用いる製織方法 [技術分野]  Description Document for water jet loom and weaving method using the same [Technical field]

本発明は、 水噴射織機に付設されたノズルから噴射される水流 に緯糸を随伴させ、 これによつて緯入れを行う際に使用する水噴 射織機用ォサに関する。 また、 本発明は、 前記ォサを用いる、 熱 可塑性合成繊維織物の製織方法に関し、 より詳細には、 弱撚のま たはィ ンターレース加工による交絡点を有する実質上無撚のポリ エステルその他の熱可塑性合成繊維のマルチフィ ラメ ン ト糸を経 糸と した熱可塑性合成繊維織物の製織方法に関する ものである。  TECHNICAL FIELD The present invention relates to a water jet loom dresser which is used when weft is inserted into a water stream jetted from a nozzle attached to the water jet loom to thereby perform weft insertion. Further, the present invention relates to a method for weaving a thermoplastic synthetic fiber woven fabric using the above-mentioned material, and more particularly, to a substantially untwisted polyester having a confounding point by weak twisting or interlacing, and the like. The present invention relates to a method for weaving a thermoplastic synthetic fiber woven fabric using a multifilament yarn of thermoplastic synthetic fiber as a warp.

[背景技術]  [Background technology]

無杼織機の製織速度が高速化すると、 当然のことながらォサの 往復運動を高速化させる必齊がある。 しかしながら、 ォサを高速 で往復運動させよう とすると、 ォサには、 大きな慣性力が作用す る。 従って、 この慣性力の発生に伴う不可避的な振動等の発生を 抑制するためには、 ォサの剛性を高く したり、 軽量化する必要が 生じる。  As the weaving speed of shuttleless looms increases, it is naturally necessary to increase the reciprocating motion of the machine. However, if you try to reciprocate the mosaic at high speed, the mosaic will have a large inertial force. Therefore, in order to suppress the occurrence of inevitable vibration and the like due to the generation of the inertial force, it is necessary to increase the rigidity of the pusher and to reduce its weight.

噴射水によつて緯糸を随伴して飛走させることができ、 この故 に経糸の開口量を小さ く できる水噴射織機は、 ォサ丈 (天地の寸 法) を小さ く でき、 軽量化を図れるという面から有利である。 他 方、 空気噴射織機やレ ビア織機は、 緯糸の飛走の安定性が劣る分 だけ、 経糸の開口量を大き く する必要が生じ、 これに伴ってォサ が往復運動するこ とによる前記の振動等の問題がより深刻となる < そこで、 このような問題を軽減するために、 ォサの移動ス トロー クが大きな空気噴射織機やレピア織機においては、 第 1図— aに 示すようにォサ羽の上部を織機の織前側に屈曲させ、 これによつ てォサ丈 H (天地の寸法) を小さ く し軽量化する試みがなされて いる。 また第 1図一 bは空気噴射織機におけるォサの断面図であ る The water jet loom, which allows the weft to fly along with the jetted water and thus allows the warp shedding to be reduced, reduces the length of the warp (the size of the top and bottom) and reduces the weight. This is advantageous in that it can be achieved. On the other hand, air jet looms and levia looms need to have a larger warp shedding amount due to the lower flight stability of the weft. The above problems such as vibrations caused by the reciprocating movement of the airplane become more serious. <Therefore, in order to reduce such a problem, in air jet looms and rapier looms that have a large moving stroke, As shown in Fig. 1-a, attempts have been made to bend the upper part of the wing to the front side of the loom to reduce the wing length H (the size of the top and bottom), thereby reducing the weight. Fig. 1 (b) is a cross-sectional view of the air jet loom.

このォサ丈を低くするこ との利点に関しては、 ォサ羽 ( 1 また は 2 ) によって開口角 を形成させて経糸 6を上下に開口させ た伏態を示した第 1図一 aを参照しながら詳細に説明する。 該図 において、 一点鎖線で示した、 織前側に屈曲させないォサ羽 2 2 と実線で示した織前側に屈曲させたォサ羽 1 とを比較すると、 下 記のようなことが分かる。  Regarding the advantage of reducing the length of the warp, see FIG. 1a, which shows the warp 6 in which the warp 6 is opened up and down by forming the opening angle by the wool wings (1 or 2). This will be described in detail. In this figure, a comparison between the wings 22 not bent to the cloth front shown by the dashed-dotted line and the wings 1 bent to the weave side shown by the solid line shows the following.

すなわち、 直線状のォサ羽 2 2では、 開口角 を形成させなが ら経糸 6を上下に開口させるためには、 ォサ丈 H ' が必須となる のに反して、 上部が織前側に屈曲した 「く の字」 状を有するォサ 羽 1では、 ォサ丈 Hでよいことになる。 このため、 ォサ丈を低く することができ、 ォサの軽量化が図れるのである。  In other words, in order to open the warp 6 up and down while forming an opening angle, the straight-type feather blades 22 need to have a waist length H '. In the case of the bent feathers 1 having the shape of a "U", the length H is sufficient. For this reason, the length of the material can be reduced, and the weight of the material can be reduced.

しかしながら、 第 1図一 aの開口角ひ と屈曲させたォサ羽 1 と の幾何学的な関係を見れば明らかなとおり、 ォサ丈 Hの低減効果 は、 空気噴射織機やレビア織機のように開口角 αが必然的に大き く なる場合に限って大きな効果を奏するものである。 ところが、 水噴射織機のように経糸の開口量が少なく てよい場合、 すなわち 開口角 αが小さい場合には、 殆んど効果を奏さないばかりか、 ォ サ羽 1を織前側に屈曲させるという余分な製造工程を要する分だ け、 製造コス トが増すという好ま しく ない副次作用さえ生じる。 従って、 水噴射織機においては、 ォサ羽を織前側へ屈曲させた形 状とするなどという ことは、 全く 考慮されなかった。 However, as can be seen from the geometric relationship between the opening angle and the bent feather 1 shown in Fig. 1a, the effect of reducing the length H is similar to that of an air jet loom or a levia loom. However, a large effect can be obtained only when the opening angle α inevitably increases. However, when the shedding amount of the warp is small, as in the case of a water jet loom, that is, when the shedding angle α is small, not only little effect is exhibited, but The extra manufacturing step of bending the wings 1 to the weave front may even result in undesired side effects of increased manufacturing costs. Therefore, it was not considered at all in the water jet loom that the wing was bent toward the cloth front side.

高速で運転される水噴射織機のォサにあつては、 高速化に伴つ て発生する、 前述の剛性不足に起因する問題を回避するためには ォサ羽の幅を広く したり、 厚みを増さなければならない。 しかし ながら、 一方において、 ォサ羽の厚みを增すと、 これに対応して 必然的に経糸の通る隙間が狭く ならざるを得ない。 このため、 経 糸は、 ォサ羽によつて擦過されて毛羽立ち等の損傷を受けやすく なるとともに、 ォサの駆動抵抗も大き く なるという問題を惹起す る。 また、 他方において、 ォサ羽の幅を広くすると、 緯入れ水を 使用するという水噴射織機の宿命上、 並置されたォサ羽の間に毛 細管現象 (表面張力) によって水がより大量に保持され、 この大 量に保持された水の作用によつて経糸に付着した糊剤が溶け出す ことが挙げられる。 もし、 このような作用によって糊落ち して糊 という保護層を欠いた経糸が擦過されれば、 経糸は、 より損傷を 受けやすく、 これが故に毛羽立ち等を容易に惹起するのは当然の こ とである。 さ らには、 ォサ羽の間に多量の水が保持されると、 ォサ羽の揺動に伴ってこれらの水が流動し、 ォサ羽に振動が生ず るという問題もある。  In the case of water jet looms operated at high speeds, the width of the wings should be increased or the thickness of the wings should be increased in order to avoid the above-mentioned problems caused by the lack of rigidity caused by the increase in speed. Must be increased. However, on the other hand, if the thickness of the wing is increased, the gap through which the warp passes must be reduced correspondingly. For this reason, the warp becomes susceptible to damage such as fluffing due to being rubbed by the mosaic feathers, and causes a problem that the driving resistance of the mosaic becomes large. On the other hand, if the width of the wings is widened, the fate of the water jet loom that uses weft insertion water will cause a greater amount of water due to capillary action (surface tension) between the wings that are juxtaposed. The sizing agent adhered to the warp is dissolved out by the action of the retained and held large amount of water. If a warp yarn that lacks a protective layer called glue is rubbed off due to such an action and is rubbed, the warp yarn is more susceptible to damage, which naturally causes fluffing and the like. is there. Furthermore, if a large amount of water is retained between the wings, the water flows as the wings swing, causing vibrations in the wings.

更に、 経糸の開口量が小さい水噴射織機、 即ち直線状のォサを 備えた水噴射織機で経糸にマルチフィ ラメ ン トを用いた織物を製 織する場合、 経糸の毛羽立ちや経糸切れを防止する防止手段と し て、 従来は、 経糸に糊剤を付着させる方法や経糸によりをかける 方法、 経糸を交絡させる方法が採用されていた。 当然のことなが ら、 撚数の少ない弱撚の糸においては、 中撚ゃ強撚の糸に比べて. 糸を構成する多数のフィ ラメ ン 卜のうちの一部のフィ ラメ ン 卜の みが綜統ゃォサ羽に摺擦されるため、 フ ィ ラ メ ン ト切れが生じや すく、 従って製織が困難になる。 このことは、 イ ンタ一レース加 ェによる交絡点を設けた実質上無撚のフィ ラメ ン ト糸においても 同じである。 従って、 製織の上では、 l m当たりの撚数が 5 0 0 ないし 3 0 0 0回の中撚及び強撚の糸が毛羽立つにく く、 一般に は糊剤でフィ ラメ ン トを固定する ことなく製織を行う ことができ る。 一方、 撚数が 1 m当たり 5 0 0回以下の弱撚の糸は、 糊剤で フィ ラメ ン トを固定することにより、 特に弱撚のうちでも撚数の 比較的多いものは、 比較的容易に製織することができる。 これに 対して弱撚の中でも撚数が l m当たり 3 0 0回以下の比較的撚数 の少ないもの及びイ ンタ一レース加工による交絡点を備えた実質 上無撚のマルチフ ィ ラ メ ン ト糸は、 製織が非常に困難であり、 ま してや撚も交絡点も有しない無撚のマルチフイ ラメ ン ト糸は、 実 用的な速度で製織するこ とは困難である。 Furthermore, when weaving a woven fabric using a multifilament as a warp in a water jet loom having a small warp opening, that is, a water jet loom having a linear warp, it is possible to prevent the warp from fuzzing and warp breakage. Preventive measures Conventionally, a method of attaching a sizing agent to a warp, a method of applying a warp, and a method of entanglement of a warp have been adopted. Naturally, in the case of a weakly twisted yarn having a small number of twists, compared to a medium twisted / strongly twisted yarn. Some of the filaments constituting the yarn have a small number of filaments. Since the rubbing is rubbed by the wings, the filament is liable to be cut off, making weaving difficult. The same is true of a substantially non-twisted filament yarn provided with interlacing points by interlace addition. Therefore, on weaving, middle-twisted yarn and strong-twisted yarn having a number of twists of 50,000 to 300,000 per lm are not easily fluffed, and generally, without fixing the filament with a sizing agent. Weaving can be performed. On the other hand, for weakly twisted yarns with a twist of 500 or less per m, the filament is fixed with a sizing agent. Can be woven easily. On the other hand, among the low-twisted yarns, those with a relatively small number of twists of less than 300 twists per lm and substantially non-twisted multi-filament yarns with interlacing points by interlace processing Weaving is very difficult, and even non-twisted multifilament yarns, which have no twist and no entanglement point, are difficult to weave at practical speeds.

以上に述べた従来の水噴射織機のォサに関する諸問題を解決す ることは、 当業界において長い間切望されてきたにもかかわらず その根本的な解決はなされていなかった。  Solving the problems related to the conventional water jet loom described above has not been fundamentally solved even though the industry has long aspired.

また、 近時のテキスタイル製品の多様化により、 特にフ ア ツ シ ヨ ン性が要求される上着にも多く 用いられているポリエステル繊 維織物においては、 より細いフ ィ ラ メ ン トを用い、 かつ無撚のマ ルチフィ ラメ ン ト糸を用いた織物も要求されるよ うになつてきて いる。 このような織物を製織する場合には、 無撚の糸にイ ンター レース加工により l m当たり 1 0ないし 6 0個の交絡点を形成し て、 製織中にフィ ラメ ン ト力 <ばらけたり、 一部のフイ ラメ ン トの みがォサ等の摺擦によりダメ ージを受けるのを回避した状態で製 織を行う。 イ ンタ一レース加工により形成された交絡点は、 製織 中に解けてゆき、 織り上がったときには、 1 m当たりのせいぜい 数個の交絡点が残存するのみとなるので、 無撚のマルチフィ ラメ ン ト糸を用いたと同様な織物を製織することができる。 しかしな がら、 上記のような手段を講じたと しても、 このようなマルチフ イ ラメ ン ト糸を用いた織物を水噴射織機により製織することは非 常に困難であり、 水が付着したォサ羽によって激し く摺擦される 経糸のフィ ラメ ン ト切れによる織物品質の低下や、 経糸切れによ る停台が多く発生するという問題があつた。 In addition, due to the recent diversification of textile products, thinner filaments have been used, especially in polyester fiber woven fabrics, which are often used for outerwear, which requires a high degree of fitting. , And untwisted Fabrics using rufilament yarn are also being required. In the case of weaving such a woven fabric, 10 to 60 entangled points per lm are formed on the non-twisted yarn by interlacing, and the filament force is varied during weaving. Weaving is performed in a state where only some of the filaments are protected from damage due to rubbing. Untwisted points formed by the interlacing process are unwound during weaving, and when weaving, only a few interlacing points per m remain, so no untwisted multifilament The same woven fabric as that using yarn can be woven. However, even if the above measures are taken, it is extremely difficult to weave a woven fabric using such a multifilament yarn with a water jet loom, and the water adhering to the fabric is difficult. There were problems that the quality of the woven fabric was degraded due to the breakage of the warp filaments violently rubbed by the feathers, and that many stoppages occurred due to the breakage of the warp.

[発明の開示]  [Disclosure of the Invention]

本発明の目的は、 ォサ羽に起因する経糸の擦過損傷が極めて少 なく、 しかも、 安定かつ高速な製織性が実現できる水噴射織機用 ォサを提供することにある。  SUMMARY OF THE INVENTION An object of the present invention is to provide a water jet loom material which has very little warp abrasion damage caused by the material blades and can realize stable and high-speed weaving.

本発明の他の目的は、 無撚に近いマルチフイ ラメ ン ト糸を用い たポ リ エステル糸などの熱可塑性合成繊維織物を、 より容易にか つ高速で製織することでがきる製織方法を提供することにある。  Another object of the present invention is to provide a weaving method capable of weaving a thermoplastic synthetic fiber woven fabric such as a polyester yarn using a nearly non-twisted multifilament yarn more easily and at a high speed. Is to do.

[課題を解決するための手段]  [Means for solving the problem]

ここに、 本発明によれば、 水噴射織機用ォサに取り付けられた 状態にあって、 その上部が 「く」 の字状に織前側へ屈曲させられ た形状を有するォサ羽を備えたことを特徴とする水噴射織機用ォ ザが提供される。 According to the present invention, according to the present invention, the upper part of the water jet loom is bent toward the cloth front side in a “U” shape while being attached to the water jet loom. The water jet loom is characterized in that it is provided with a wing having a different shape.

さ らに、 本発明によれば、 上記のォサを用い、 経糸と して 1当 たり 1 0 0回以上の撚数のまたはイ ンターレース加工による交絡 点を備えた実質上無撚の熱可塑性合成繊維マルチフイ ラメ ン ト糸 の複数本からなる経糸を用い、 ォサ'羽を前記 「 く 」 の字状に屈曲 したことによりォサが後退端に達したときのォサ羽と経糸との接 触点と織前との間の距離を短く した状態で経糸開口内に水噴射流 により緯糸を挿入することを特徴とする製織方法が提供される。  Further, according to the present invention, a substantially non-twisted heat having a number of twists of 100 or more per warp or an interlacing point by interlacing is used as the warp using the above-mentioned wool. A warp consisting of a plurality of plastic synthetic fiber multi-filament yarns is used, and the wings are bent in the shape of the letter "ku" so that the wings and the warp when the wing reaches the receding end are formed. A weaving method is provided wherein a weft is inserted into a warp shed by a water jet in a state where the distance between the contact point of the weft and the weaving cloth is reduced.

[図面の簡単な説明]  [Brief description of drawings]

第 1図一 aはレピア織機および空気噴射織機におけるォサ丈 ( H ) を説明するための側面図、 第 1図一 bは空気噴射織機にお けるォサ羽の側面図である。  FIG. 1a is a side view for explaining the height (H) of the rapier loom and the air jet loom, and FIG. 1b is a side view of the feather blade of the air jet loom.

第 2図は、 水噴射織機に取り付けられたォサ羽の側面図である, 第 3図および第 4図は、 本発明の製織方法と従来の製織方法と の差異を説明する側面図である。  FIG. 2 is a side view of the wings attached to the water jet loom, and FIGS. 3 and 4 are side views for explaining the difference between the weaving method of the present invention and the conventional weaving method. .

第 2図は、 本発明にしたがって、 水噴射織機用ォサにかかる実 施の一態様を例示した側面図であって、 該図において、 1 はォサ 羽、 2 は上チ ャ ンネル、 3はォサ羽保持金具、 4及び 5はそれぞ れ上及び下のコイル、 そして、 6 は経糸をそれぞれ示す。 ここで. 本発明の水噴射織機用ォサ 1 0 は、 上記のォサ羽 1、 上チャ ンネ ル 2、 ォサ羽保持金具 3、 上コイル 4及び下コイル 5を含んで構 成されている。 また、 該ォサ羽 1 は、 その上端と下端とがそれぞ れ上チ ヤ ンネル 2 とォサ羽保持金具 3 とに固定され、 かつ隣接す るォサ羽同士が経糸を揷通するための所定間隔に保持されるよう に、 上コイル 4及び下コイル 5を介して、 第 2図の紙面直角方向 に多数並置されている。 更に、 該ォサ羽 1 は、 水噴射織機用ォサ に取り付けられた状態にあって、 その上部を 「く」 の字状に織前 側へ屈曲させられた形状を有し、 かつ経糸揷通方向に沿った上部 側の奥行き幅を下部側の奥行き幅より も狭く してある。 また、 ォ サ羽の下部は、 その延在方向を反織前側に傾斜させた状態でォサ 羽保持金具 3に固定されている。 FIG. 2 is a side view illustrating an embodiment of a water jet loom according to the present invention, in which 1 is a feather blade, 2 is an upper channel, and 3 is an upper channel. Is the wing retainer, 4 and 5 are the upper and lower coils, respectively, and 6 is the warp. Here, the water injection loom 10 of the present invention is configured to include the above-mentioned injection blade 1, the upper channel 2, the injection blade holding metal fitting 3, the upper coil 4, and the lower coil 5. I have. In addition, the upper and lower ends of the blade 1 are fixed to the upper channel 2 and the blade holder 3, respectively, and are adjacent to each other. A large number of the blades are arranged side by side in the direction perpendicular to the paper surface of FIG. 2 via the upper coil 4 and the lower coil 5 so that the blades are held at a predetermined interval for passing the warp. Further, the wing 1 is attached to a woofer for a water jet loom, and has a shape in which an upper portion thereof is bent to a weave front side in a “U” shape, and The depth on the upper side along the traffic direction is smaller than the depth on the lower side. The lower part of the blade is fixed to the blade holder 3 with its extending direction inclined toward the non-woven front side.

なお、 該図において、 符号 A、 B及び Cは、 製織時において符 号 Sで示すように円弧を描きながら揺動する同一のォサ羽 1が取 る三つの位置を示しており、 Aはォサ羽 1が織前側から最も離れ た位置 (水噴射ノズルからの噴射水によって緯入れする状態) 、 Cは織前側に最も接近した位置 (緯糸を経糸にォサ打ち した状態) 、 そして Bはこれらの Aと C との中間位置における状態をそれぞ れ示してある。 この図から、 ォサ羽 1が円弧を描きながら揺動運 動をする と、 これに伴って円弧に対して法線方向に慣性力と して 遠心力が働く ことも容易に理解できるであろう。  In the figure, reference numerals A, B and C indicate three positions taken by the same wing 1 which oscillates while drawing an arc as shown by reference numeral S during weaving. The position where the wing 1 is farthest from the weaving side (the state where weft is inserted by the water jet from the water jet nozzle), the position C is the position closest to the weaving side (the state where the weft is beaten on the warp), and B Indicates the state at the intermediate position between A and C, respectively. From this figure, it can be easily understood that when the blade 1 swings while drawing an arc, the centrifugal force acts as an inertial force in the normal direction to the arc. Would.

以上のように構成された水噴射織機のォサにおいて、 本発明の ォサの特徴とするところは、 ォサ羽 1がォサに取り付けた状態で 上部が織前側 (第 2図においては、 右側) へ 「く」 の字状に屈曲 している こ とにある。 こ こで、 " 「く 」 の字状" をさ らに定義す れば、 ォサが織前に当接する点より上方に屈曲点が在り、 ォサの 上部が織前側に屈曲した状態といえる。 そして、 この屈曲点の位 置は織前から 0 . 5 m n!〜 2 0 111 111特に 0 . 7 m m〜 1 5 m mの 範囲にあることが好ま しい。 また、 その屈曲角度は 2 0 ° 〜 4 5 ° 、 特に 2 5 ° 〜 4 0 ° の範囲にあることが好ま しい。 In the water jet loom made as described above, the feature of the present invention is that the upper part is the cloth front side with the feather 1 attached to the feather (in FIG. 2, (Right side) It is bent in the shape of "ku". In this case, if the “K” shape is further defined, there is a bending point above the point where the mosaic comes into contact with the weave, and the upper part of the mosaic is bent toward the weave. It can be said that the position of this bending point is 0.5 mn! ~ 20 111 111 from the cloth fell, especially 0.7 mm ~ 15 mm. Preferably in the range. Further, the bending angle is preferably in the range of 20 ° to 45 °, particularly preferably in the range of 25 ° to 40 °.

これに対して、 従来のォサ羽は、 第 1図一 aの一点鎖線で示さ れたような真っ直ぐな形状を有しているだけであり、 織前側へ 「く」 の字状に屈曲させること、 及びォサ羽の上部側と下部側と で奥行き幅に寸法差をつけることに関する本発明のような絶妙な 創意が全く見られない。  On the other hand, the conventional wing has only a straight shape as shown by the dashed line in FIG. 1a, and is bent in the shape of a "ku" toward the weave. There is no such exquisite ingenuity as in the present invention relating to the fact that there is a dimensional difference in the depth width between the upper side and the lower side of the wing.

このよ うに従来のォサに代えて本発明のォサを採用したのは、 本発明者等の下記のような知見を基づく。  The fact that the present invention is employed instead of the conventional one is based on the following findings of the present inventors.

まず、 本発明者等は、 水噴射織機の製織高速化を鋭意検討して いる過程で、 製織高速化を妨げている大きな要因の一つが、 ォサ 羽の揺動 (円弧運動) によって、 従来のォサでは、 ォサ羽に保持 された水へ慣性力 (遠心力) が作用する方向と、 ォサ羽が直線状 に上方へ延在する方向が合致するこ とに起因することを知ったこ とに始まる。 また、 このような従来のォサでは、 ォサ羽 1の間に 毛細管現象 (表面張力) によって保持された水は、 遠心力によつ て上方へ移動しょう とするが、 水が移動しょう とするォサ羽の上 端には、 水を堰止める上チャ ンネル 2が存在しているため、 この 上チャ ンネル 2によって水の移動が妨げられ、 ォサ羽の間に保持 された水の水切りが良好に行えないこ と も知った。 更に、 このよ うなォサ羽の間に保持された水は、 ( 1 ) ォサ羽の間に挿通され た経糸の保護層となる糊剤を溶出させ、 これによつて経糸に擦過 損傷を与えること、 ( 2 ) ォサ羽に付着した水によってォサの重 量増を惹起すると共に、 ォサの揺動に合わせて生ずる水の運動 (ォサ羽に沿った上下運動) によってォサに振動が発生すること、 を究明したのである。 そして、 これらの知見に基づき、 ォサ羽の 間に保持されて滞留する水を良好に水切りすることができるォサ を工夫することによって、 本発明のォサへと最終的に到達したのFirst, the inventors of the present invention are in the process of earnestly examining the speed of weaving of a water jet loom. One of the major factors hindering the speed of weaving is that the swinging (arc motion) of the wings causes Nosa knows that this is due to the fact that the direction in which the inertial force (centrifugal force) acts on the water held in the wing and the direction in which the wing extends linearly upwards. It starts with this. In such a conventional wedge, the water held between the wedges 1 by capillary action (surface tension) tends to move upward due to the centrifugal force. At the upper end of the wing, there is an upper channel 2 that blocks the water, so that the upper channel 2 prevents the movement of water and drains the water held between the wing. Did not perform well. Further, the water retained between the wings elutes (1) a sizing agent serving as a protective layer of the warp inserted between the wings, thereby causing abrasion damage to the warp. (2) The water attached to the wing causes the weight of the wing to increase, and the movement of the water caused by the sway of the wing. (Vertical movement along the wings), the vibrations of the wings are generated. Based on these findings, the inventor devised a technique for draining the water retained between the feathers and stagnating the water, and finally arrived at the feather of the present invention.

0"'ある。 There is 0 "'.

以上に述べた本発明が導出される過程と背景を詳細に知れば、 以下に述べる本発明のォサが従来のォサと比較して如何に多く の 優れた点を有しているかを容易に理解できるであろう。  By knowing in detail the process and background of deriving the present invention described above, it is easy to see how many advantages of the present invention described below as compared with the conventional ones. You will understand.

つま り、 従来のォサ羽は、 遠心力の作用方向と同一方向へ真つ 直ぐに延び、 この延在方向に水を堰止める上チャ ンネルが存在す るような形状と してあるのに対し、 本発明のォサ羽 1では、 その 上部を織前側に 「く」 の字状に屈曲させてあり、 これが水切りに 重要な役割を演ずるのである。 こ こで、 この 「く」 の字状に屈曲 させられたォサ羽 1の水切り に関する作用は、 ォサ羽 1の下部に 保持された水に対して遠心力が作用する場合と、 上部に保持され た水に対して遠心力が作用する場合との二つの場合に分けて考え ると分かり易い。  In other words, the conventional feather wings extend straight and straight in the same direction as the direction of action of the centrifugal force, and have a shape in which there is an upper channel for blocking water in this extending direction. However, in the wing 1 of the present invention, the upper part is bent in the shape of a "ku" on the cloth front side, and this plays an important role in draining. Here, the action related to the drainage of the wing 1 bent in the shape of a “K” is based on the case where the centrifugal force acts on the water held at the lower part of the wing 1 and the upper part. It is easy to understand if we consider two cases, the case where centrifugal force acts on the retained water.

すなわち、 前者の、 ォサ羽 1の下部に保持された水に対して遠 心力が作用する場合に関して言えば、 第 2図の位置 Aにおいて緯 入れのために水噴射ノズル (図示せず) から噴射され、 これによ つてォサ羽 1 の間に保持された水は、 ォサ 1 0の揺動 (円弧運動) に起因する遠心力を受けてォサ羽 1の下部が延在する上方向に沿 つて移動する。 この時、 ォサ羽 1の上部は、 織前側に 「く」 の字 状に屈曲させられているため、 屈曲部から更に上方へ移動しょう とする水を堰止める役割を演じる上チャ ンネル 2のような障害物 が最早存在しない。 このため、 ォサ羽 1の下部に保持された水は. そのまま遠心力によって屈曲部よりォサ羽から振り切られること となる。 In other words, regarding the former case in which centrifugal force acts on the water held at the lower part of the blade 1, in the position A in FIG. The water that is ejected and thus held between the wings 1 receives centrifugal force caused by the swinging (circular motion) of the wings 10, and the lower part of the wings 1 extends. Move along the direction. At this time, the upper part of the feather wing 1 is bent in the shape of a "ku" on the cloth front side, so let's move further upward from the bent part There is no longer any obstacle such as upper channel 2 that plays the role of blocking the water. Therefore, the water retained at the lower part of the wing 1 is shaken off from the wing by the centrifugal force as it is.

次に、 後者の、 ォサ羽 1の上部に保持された水に対して遠心力 が作用する場合に関して言えば、 本発明ではォサ 1 0の揺動 (円 弧運動) に伴って水に作用する遠心力の作用方向と、 ォサ羽上部 の延在方向とが一致しないように工夫してあることが、 極めて重 要な役割を果たすのである。 すなわち、 ォサ羽 1 に保持された水 は、 当然のことながら水に作用する遠心力によって、 ォサ羽が移 動する軌跡 (円弧) の法線方向 (円弧の半径方向) へ移動する。 もし、 この時、 水に働く遠心力の作用方向に既にォサ羽が存在し ている従来のォサを使用すれば、 水はォサ羽に沿って単に上方へ 移動し、 そのまま上チャ ンネルによって堰止められ、 ォサ羽に拘 束され続けることは、 既に述べた通りである。 つま り、 ォサ羽に 保持された水がそのままォサ羽に滞留することを防止するために は、 遠心力の作用方向とォサ羽の延在方向とを一致させてならな いのである。 そこで、 本発明のォサ羽 1では、 織前側に 「く」 の 字状に屈曲させた形状を採用し、 これによつて、 水がォサ羽 1 と の表面張力によってォサ羽 1 に拘束されながら移動できる方向と 遠心力の作用方向とが明確に異なるようにしたのである。 この極 めて巧妙な工夫により、 ォサ羽 1 に保持された水は、 ォサ羽 1 と の表面張力による拘束から解かれ、 遠心力によってォサ羽 1 の後 縁 (経糸挿通方向に対して反織前側 縁) から振り切られること となるのである。 Next, regarding the latter case, in which the centrifugal force acts on the water held on the upper part of the blade 10, in the present invention, the water is swollen (circular motion) with the blade 10 in the present invention. An extremely important role plays a role that is devised so that the acting direction of the acting centrifugal force does not coincide with the extending direction of the upper part of the blade. That is, the water held by the wing 1 naturally moves in the normal direction (radial direction of the arc) of the locus (arc) along which the wing moves due to the centrifugal force acting on the water. If, at this time, a conventional wedge is used, in which the wedge is already present in the direction of action of the centrifugal force acting on the water, the water simply moves upward along the wedge and continues to the upper channel. It is already mentioned that she was blocked by Osa feathers and kept in custody. In other words, in order to prevent the water retained in the wings from staying on the wings, the direction in which the centrifugal force acts and the direction in which the wings extend must be the same. . In view of this, the blade 1 of the present invention employs a shape in which the cloth is bent in the shape of a letter "K" on the cloth front side, whereby water is applied to the blade 1 by surface tension with the blade 1. The direction in which they can move while being restrained and the direction in which centrifugal force acts are clearly different. Due to this extremely ingenious device, the water retained in the wing 1 is released from the restraint due to the surface tension with the wing 1, and the trailing edge of the wing 1 (with respect to the warp insertion direction) is centrifugally applied. From the front edge of the fabric It becomes.

さ らに、 本発明のォサの好ま しい態様においては、 経糸挿通方 向に沿ってォサ羽 1の上部側の奥行き幅が下部側の奥行き幅より も狭く してある。  Further, in a preferred embodiment of the pusher according to the present invention, the depth of the upper side of the feeder wing 1 is smaller than the depth of the lower side along the warp insertion direction.

これによつて、 ォサ羽 1の下部側に表面張力 (毛細管現象) の 作用によって付着した水が、 遠心力の影響で下部側から上部側へ と移動しょう とする過程において、 奥行き幅の急激な減少に伴つ て発生するォサ羽 1への水の付着力の急減を引き起こす。 このた め、 ォサ羽 1 に付着した水は、 遠心力の作用で容易にォサ羽 1か ら振り切られ、 これに伴って上部側に保持される水の量を減少さ せることができる。  As a result, the water attached to the lower side of the blade 1 by the action of surface tension (capillary action) tends to move from the lower side to the upper side under the influence of centrifugal force, causing a sharp increase in the depth width. This causes a sharp decrease in the adhesion of water to the wings 1 that occurs with a significant decrease. For this reason, the water adhering to the wing 1 is easily shaken off from the wing 1 by the action of the centrifugal force, and accordingly, the amount of water retained on the upper side can be reduced. .

また、 第 2図のォサ羽 1の円弧を描いて揺動する状態を見れば 明らかなとおり、 ォサ羽の根元 (下端) には、 先端より も大きな 力が作用するため、 高い強度と剛性が要求されるが、 本発明のォ サ 1 0では、 特にォサ羽 1の下部側の奥行き幅を上部側より も広 く でき、 その強度と剛性を十分に確保できるのである。 更には、 上部側の奥行き幅を狭く することができ、 ォサ羽 1を軽量化する ことができ、 結局ォサそのものも軽量化できることとなる。  In addition, as can be seen from the swinging state of the wing 1 drawn in an arc in Fig. 2, a greater force acts on the root (lower end) of the wing than that of the tip. Although rigidity is required, the width of the lower part of the blade 1 can be made wider than that of the upper part, and the strength and rigidity of the blade 10 can be sufficiently secured. Furthermore, the depth of the upper part can be reduced, and the weight of the wing 1 can be reduced. As a result, the weight of the wing itself can be reduced.

さ らに、 本発明の他の好ま しい態様にあっては、 ォサ羽 1の下 部の延在方向を反織前側に傾斜させ、 該ォサ羽 1の下端をォサ羽 保持金具に固定する。 このような構造とすることで、 織前側から 見るとォサ 1 0の前面が 「く」 の字状に窪んでいる (第 2図でハ ツチングを施した部分) ため、 緯糸を噴射水に随伴させて緯糸を 開口した経糸の間へ入れるに際して、 該 「く」 の字状の窪みに対 して、 緯糸を円滑に飛走させるための緯糸の案内空間の役割を果 たさせることができるのである。 そして、 これにより、 安定した 緯入れを実現することができるこ とはいうまでもない。 Further, in another preferred embodiment of the present invention, the extending direction of the lower part of the wing 1 is inclined toward the non-woven front side, and the lower end of the wing 1 is attached to the wing holding bracket. Fix it. With this structure, when viewed from the weaving side, the front of Wosa 10 is concave in the shape of a "ku" (the hatched portion in Fig. 2). When inserting the weft between the open warp threads, the "-" As a result, it can serve as a guide space for the weft to make the weft fly smoothly. And it goes without saying that stable weft insertion can be realized.

次に、 第 3図および第 4図を参照して、 上記のォサを水噴射織 機に用いた、 熱可塑性合成繊維織物の製織方法の作用について説 明する。  Next, with reference to FIGS. 3 and 4, the operation of the method for weaving a thermoplastic synthetic fiber woven fabric using the above-mentioned wrinkle in a water jet loom will be described.

本発明の方法は経糸の毛羽立ちや経糸切れを防止する手段と し て 「く」 の字状のォサを用いている。 第 3図は本発明の製織方法 と直線状のォサを用いた従来の製織方法との差異を示す模式的な 側面図である。 この発明の 「く」 の字状に屈曲したォサ 1 0は実 線で示されており、 従来の直線状のォサ 2 1を想像線で示してい る。 また、 ォサ 1 0、 2 1 は、 前進端位置と後退端位置の両位置 で示されており、 ォサの揺動角 を従来方法のものと等しく した 例を示してある。  In the method of the present invention, a "U" -shaped wedge is used as a means for preventing fluffing of warp and breakage of warp. FIG. 3 is a schematic side view showing the difference between the weaving method of the present invention and a conventional weaving method using a straight wrinkle. In the present invention, the "10" bent "10" is shown by a solid line, and the conventional linear "21" is shown by an imaginary line. Further, the pushers 10 and 21 are shown at both the forward end position and the backward end position, and show an example in which the swing angle of the pusher is equal to that of the conventional method.

本発明の製織方法による第 1の特徴は、 上方に開口された経糸 6に対するォサ羽 1の摺擦ス トローク Sを、 従来方法によるとき の摺擦ス ト ローク Tより大幅に短く できることである。 すなわち ォサ羽 1の上方部分を織前 1 5側に 「く」 の字状に屈曲すること により、 ォサが後退したときのォサ羽 1 と経糸 6 との接触点 1 6 を、 従来の直線状のォサ羽 2 2を用いたときの接触点 2 3よりは るかに織前 1 5側に寄せるこ とができ、 一方、 ォサ羽が織前に当 接する位置は従来方法によるとき と異ならないから、 経糸 6 に対 するォサ羽 1の摺擦ス ト ロークを小さ く することができ、 かつそ の短く なつた部分は、 ォサ羽の先端側すなわちォサ羽がより速い 速度で経糸を摺擦する部分であるから、 ォサ羽との摺擦による経 糸の損傷をその摺擦ス ト ロークが短く なつた分以上に軽減するこ とができる。 A first feature of the weaving method of the present invention is that the stroke S of the wing 1 against the warp 6 opened upward can be significantly shorter than the stroke T of the conventional method. . In other words, by bending the upper part of the wing 1 toward the weave 15 side in the shape of a `` K '', the contact point 16 between the wing 1 and the warp 6 when the Can be moved farther to the cloth fell 15 side than the contact point 23 when using the straight feathers 22 of this type.On the other hand, the position where the feathers are in contact with the weave is the conventional method. Therefore, the stroke of the wing 1 against the warp 6 can be reduced, and the shortened portion is formed by the tip of the wing, that is, the wing. Faster Since the warp is rubbed at a high speed, it is possible to reduce damage to the warp caused by the rubbing with the wings to the extent that the rubbing stroke is shortened.

一方、 ォサの揺動角 0 を等しく した第 3図の例では、 本発明 の方法によるときは、 緯糸の飛走通路が第 3図に斜線を施した領 域 1 7分だけ狭く なる。 しかしながら、 緯糸 1 8を搬送する水の 噴流は、 緯糸を中心とする円形の領域に拡散するので、 図に斜線 を施した領域 1 7は、 元々緯糸搬送用の水の噴流 1 9及び緯糸 1 8の通路と してあま り有効に機能していなかつた部分であり、 ォ サ羽 1を 「く」 の字状に屈曲したこ とによる緯糸通路の断面積の 減少は、 緯入れの障害になることは殆んどない。 却って緯糸通路 が水の噴流の拡散形状である円形に近い形状となるため、 緯糸の 搬送に寄与しない拡散周辺部分の水滴がォサ羽 1 に衝突して飛散 させられ、 周辺部に拡散した水滴が経糸に衝突することにより生 ずる経糸の損傷を低減する上で却って有効である。 すなわち、 ォ サ羽の上方部分を 「く」 の字状に屈曲することにより、 上方に大 き く 拡散した緯糸の搬送に寄与しない水滴が屈曲させられたォサ 羽に衝突して飛散することにより、 大きな速度を有する水滴が直 接経糸に衝突して経糸に損傷を与えるのを軽減することができる 点が、 本発明の製織方法の第 2の特徴である。  On the other hand, in the example shown in FIG. 3 in which the swing angle 0 of the wedge is equal, when the method of the present invention is used, the flight path of the weft becomes narrower by the hatched area 17 in FIG. However, since the water jet carrying the weft 18 diffuses into a circular area centered on the weft, the hatched area 17 in the figure shows the water jet 19 for weft transport and the weft 1 This is the part that has not functioned as effectively as the passage 8 and the decrease in the cross-sectional area of the weft passage due to the bending of the wing 1 in the shape of a `` Hardly ever. On the contrary, since the weft passage has a shape close to a circular shape, which is the diffusion shape of the water jet, water droplets in the peripheral area that do not contribute to the transfer of the weft collide with the oscillating wing 1 and are scattered. This is rather effective in reducing the damage of the warp caused by colliding with the warp. In other words, by bending the upper part of the wings into a く shape, water droplets that do not contribute to the conveyance of the weft that have spread greatly upward will collide with the bent wings and scatter. Thus, the second feature of the weaving method of the present invention is that water droplets having a high velocity can directly reduce the damage to the warp due to collision with the warp.

ォサ羽を 「く」 の字状に屈曲した屈曲部の前縁は、 円弧状部 2 0 となっている。 ォサ打ち時に織前に衝突する位置は、 ォサ羽の 前縁の下方の直線部 1 1 と、 該円弧状部 2 0 との接点 1 2より若 干下方の位置に設定する。 これにより、 ス レ一ソー ドの揺動角度 位置を変更することなく、 緯入れ時の緯糸通路をォサ羽 1の 「く」 の字形状によって、 円形の噴流水を囲むような形状にすることが できる。 The front edge of the bent portion where the wings are bent in the shape of a “ku” is an arc-shaped portion 20. The position where the cloth collides with the cloth when hitting is set to a position slightly below the point of contact 12 between the linear portion 11 below the leading edge of the blade and the arcuate portion 20. As a result, the swing angle of the sled is Without changing the position, the weft passage at the time of weft insertion can be formed into a shape that surrounds the circular jet water by the “U” shape of the wing 1.

第 4図はォサの揺動角 2 を従来方法における揺動角 i より 大き く しても、 この発明の上述した作用が充分に発揮できること を説明するために示した図である。 この図 4のものにおいては、 「く」 の字状に屈曲したォサ羽 1を備えたォサ 1 0を用いるとと もに、 当該ォサを装着したス レーソー ドの揺動角 2 を従来方法 によるときの揺動角 0 より若干大き く している。 この場合には、 ォサの上方を屈曲したことによる緯糸通路の減少分 1 7がスレ一 ソー ドの揺動角を大き く したことによるォサ羽の下方部分におけ る緯糸通路の増大により補填されて、 第 3図のものより緯糸通路 を大き く、 従って緯入れをより容易にすることができる。 そして このよ うにした場合においても、 開口部上方の経糸 6に対するォ サ羽 1の摺擦ス ト ロークを、 直線状のォサ羽 2 2を用いた場合よ り はるかに小さ くすることができ、 また屈曲したォサ羽により、 緯糸 1 8 の上方に大き く偏倚した噴流水を 「く」 の字状に屈曲し たォサ羽の上方部分に衝突させて飛散させることができるから、 第 3図で説明したと同様な作用を発揮させるこ とができ、 経糸 6 の損傷を大幅に減少させるこ とができる。 FIG. 4 is a view for explaining that the above-described operation of the present invention can be sufficiently exerted even when the swing angle 2 of the pusher is larger than the swing angle i in the conventional method. In FIG. 4, a blade 10 having a blade 1 bent in the shape of a "ku" is used, and the swing angle 2 of the blade to which the blade is attached is adjusted. The swing angle is slightly larger than that of the conventional method. In this case, the decrease in the weft passage 17 due to the bending above the wedge is caused by the increase in the weft passage in the lower part of the wedge due to the increased swing angle of the thread. When supplemented, the weft passage is larger than that of FIG. 3, and thus the weft insertion can be made easier. Also in this case, the stroke of the wing 1 against the warp 6 above the opening can be made much smaller than the stroke obtained by using the straight wing 22. Also, since the bent wings can cause the jet water greatly deviated above the weft 18 to collide with the upper part of the wings bent in the shape of a letter "K" and be scattered. The same effect as described in FIG. 3 can be exerted, and the damage of the warp 6 can be greatly reduced.

さ らに本発明の製織方法によるときは、 前述した 「く」 の字状 のォサ 1 0が持つ特性、 すなわち、 ォサ羽の屈曲点より下方の位 置でォサ羽の間に保持された水は、 ォサ羽の揺動に伴って、 第 4 図の矢印 A方向に作用する遠心力により、 ォサ羽の屈曲部 1 3部 分において、 ォサの後方 (反織前) に振り切られるという特性に より、 ォサ羽の間に保持される水の量をはるかに低減することが でき、 ォサ羽の間に保持された水の間を経糸が高速で横切ること によって生ずる経糸の損傷を大幅に減少することができるという 第 3の特徴を有する。 In addition, when the weaving method of the present invention is used, the characteristics of the above-described "ku" -shaped material 10, that is, the material is held between the material feathers at a position below the bending point of the material feather. Due to the centrifugal force acting in the direction of arrow A in Fig. 4 with the rocking of the wing, the bent water Per minute, the characteristic of being able to be shaken off behind the wings (anti-weaving) can significantly reduce the amount of water retained between the wings, The third feature is that the damage of the warp caused by the high-speed crossing of the warp between the waters can be greatly reduced.

さ らに、 本発明の方法によるときは、 ォサ 1 0の上端と綜銑 1 4 との干渉が回避されるようになるため、 綜銑 1 4 と織前 1 5 と の間隔を小さ く することができ、 同一の経糸開口角を得るために 必要な綜統の上下動ス ト ロ 一クを従来方法の場合より小さ くする ことができ、 この点からも経糸に対する損傷を小さ く することが できるという第 4の特徴を備えている。  Furthermore, according to the method of the present invention, since the interference between the upper end of the dough 10 and the pig iron 14 is avoided, the distance between the pig iron 14 and the cloth fell 15 is reduced. And the overall vertical stroke required to obtain the same warp shedding angle can be made smaller than in the conventional method, which also reduces the damage to the warp. It has the fourth feature of being able to do things.

そしてこれらの各特徴は、 ォサ 1 0ゃ綜銑 1 4 との摺擦によつ て、 一部のフ ィ ラ メ ン トのみが損傷させられたり、 水滴の衝突や ォサ羽間に保持された水の間を横切ることにより、 フィ ラメ ン ト 相互がばらばらになりやすい弱撚のマルチフィ ラメ ン ト糸に対し 及び同様な弱点を有するイ ンタ一レース加工による交絡点を設け た実質上無撚のマルチフィ ラメ ン ト糸に対してより有効に作用す るから、 本発明方法を採用するこ とにより、 弱撚のまたはイ ン夕 —レース加工による交絡点を備えた実質上無撚の経糸を用いる熱 可塑性合成繊維織物を、 経糸を損傷させることなく より容易にか つより高速に製織することが可能になる。  Each of these features can be attributed to the fact that only some of the filaments are damaged by rubbing against Cross-filtration between the retained waters causes the filaments to be easily separated from each other. For weakly twisted multi-filament yarns, and by providing an interlacing point by interlace processing having similar weaknesses By acting more effectively on untwisted multifilament yarns, the method of the present invention allows the use of a weakly twisted or substantially untwisted yarn with interlacing points due to inlay. It becomes possible to weave thermoplastic synthetic fiber fabrics using warps more easily and at higher speed without damaging the warps.

本発明の製織方法によれば、 緯糸に捲縮加工が施されていない ために、 飛走中の緯糸 1 8の踊りが少なく、 従って経糸開口を小 さ く するこ とができ、 従って本発明の上記作用をより有効に発揮 させることができる。 According to the weaving method of the present invention, since the weft is not subjected to crimping, the weft 18 is less likely to dance while flying, and thus the warp shedding can be reduced. More effectively exert the above action of Can be done.

以下、 実施例により、 本発明を更に具体的に説明する。  Hereinafter, the present invention will be described more specifically with reference to examples.

[実施例 1 ]  [Example 1]

第 2図に例示したォサ羽と同様の形状を有するォサ羽を備えた ォサを設置した水噴射織機を使用して製織試験を実施した。 この とき、 ォサ羽 1の経糸挿通方向の奥行き幅は、 上部側が 2 . 2 m m、 下部がが 3 m mであり、 ォサの取り付け密度は 4 8枚/イ ン チ、 そして 「く」 の字状形態を形成させるための下半部に対する 上半部の傾斜角は 3 0 ° であった。 また、 ォサ前面の織前との当 接位置は、 該ォサの屈曲部の円弧 (R部) とォサ羽下半部の直線 とが連接する点の 1 m m下方に設定し定ある。  A weaving test was carried out using a water jet loom equipped with a wing provided with a wing having the same shape as the wing illustrated in FIG. At this time, the depth of the wing 1 in the warp insertion direction is 2.2 mm on the upper side and 3 mm on the lower side, and the mounting density of the wing is 48 sheets / inch, and The angle of inclination of the upper half with respect to the lower half to form a character shape was 30 °. In addition, the contact position of the front of the cloth with the cloth fell is set 1 mm below the point where the arc (R part) of the bent part of the cloth and the straight line of the lower half of the cloth are connected. .

上記の装置を使用した製織試験では、 経糸と して 5 0デニール / 2 4 f i 1 のイ ンタ一レース交絡点が 3 0個/ mで、 無撚、 無 糊のポリエステルフィ ラメ ン ト糸、 緯糸と して 7 5デニール Z 3 6 f i 1 の実質的に無撚のポリエステルフィ ラメ ン 卜の糸を使用 し、 織機回転数 8 0 0 r p mでタ フタ織物を製織した。 こ こで、 本発明においては、 その効果を定量化できる要因と して、 織機の 停台回数 (回 日 · 台) を採りあげ、 この織機の停台回数 (回 Z 日 · 台) を調べた (表 1参照) 。  In the weaving test using the above equipment, 50 denier / 24 fi 1 interlace entanglement points of 30 denier / 24 fi1 were used, and non-twisted, glueless polyester filament yarn was used. Taffeta fabric was woven at a weaving machine rotation speed of 800 rpm, using a 75 denier Z36 fi1 substantially non-twisted polyester filament yarn as the weft. Here, in the present invention, the number of times the loom is stopped (time / day) is taken as a factor that can quantify the effect, and the number of times the loom is stopped (time Z / day) is examined. (See Table 1).

なお、 比較例と して真っ直ぐなォサ羽を備えた、 従来のォサに 関しても、 ォサ以外の他の条件を本実施例 1 と全く 同一にして、 その停台回数 (回 Z日 · 台) を調べた (表 1参照) 。 表 1 As a comparative example, with regard to a conventional woofer having straight wings as well as the conventional woofer, the conditions other than the woofer were exactly the same as those in the first embodiment, and the number of stops (time Z Days and units) (see Table 1). table 1

Figure imgf000019_0001
表 1から明らかなように、 本発明のォサを使用した場合は、 従 来のォサと比較すると、 経糸因と機械因とによる停台回数が大幅 に減少していることが分かる。 また、 経糸因による停台の原因を 詳細に調べると、 経糸が擦過されて切れることに起因しているこ とが分かり、 本発明のォサを使用した効果が明らかであった。 ま た、 製織後の織物を調べた結果、 表 1 には示さないが、 明らかに 経糸に発生する毛羽数において、 本発明では、 従来のォサと比較 して減少していた。 更に、 機械因による停台に関しても詳細にそ の内容を調べると、 開口 した経糸の間へ緯入れする緯糸の先端も つれと折り返しの減少による ものであって、 本発明のォサが従来 のものと比較して、 緯糸の飛走の安定に効果があるこ とが分かつ た。
Figure imgf000019_0001
As is evident from Table 1, when the wool of the present invention is used, the number of stops caused by the warp factor and the mechanical factor is significantly reduced as compared with the conventional wool. Further, when the cause of the stop caused by the warp factor was examined in detail, it was found that the cause was caused by the fact that the warp was rubbed and cut, and the effect of using the wrinkle of the present invention was clear. Further, as a result of examining the woven fabric after weaving, although not shown in Table 1, the number of fluffs generated in the warp was clearly reduced in the present invention as compared with the conventional wool. Furthermore, when the details of the stop caused by mechanical factors are examined in detail, it is found that the end of the weft inserted into the space between the opened warps is reduced due to the reduction of the warp and the turnback. It was found that it was more effective in stabilizing the flight of the weft yarns than the ones.

以上に述べたように、 本発明のォサを使用した場合は、 ォサ羽 に保持された水を極めて効果的に水切りするこ とができ、 ォサの 重量を軽減するこ とができる共に、 ォサ羽に保持された水によつ て経糸に糊剤を付着させた場合でも、 糊剤の溶出を大幅に抑制で きる。 このため、 水噴射織機の製織を高速化する上で律速となる ォサ重量の軽減が図れると共に、 ォサ羽に保持された水の上下方 向の移動に伴う振動の発生も大幅に低減し、 更には、 経糸の糊剤 の溶出が大幅に少なく なり、 ォサ羽に擦過されて経糸に毛羽が発 生したり、 断糸すること もなく なる、 という極めて顕著な効果を 奏する。 As described above, when the wool of the present invention is used, the water held in the wool can be drained extremely effectively, and the weight of the wool can be reduced. The water held by the wings Even when glue is attached to the warp yarn, the dissolution of the glue can be greatly suppressed. As a result, the weight of the material, which is the rate-limiting factor in speeding up the weaving of the water jet loom, can be reduced, and the generation of vibrations due to the upward and downward movement of the water held by the material wings can be greatly reduced. In addition, the glue from the warp is significantly less eluted, and there is an extremely remarkable effect that the warp does not fluff or break due to the rubbing of the warp feathers.

更に、 ォサ羽の下端をォサ羽保持金具に傾斜させて固定するこ とにより、 緯入れに際して、 緯糸の飛走を安定に導く、 より広い 案内空間を形成させることができ、 これにより安定した緯入れを 実現することができるという効果も奏する。  Furthermore, by tilting and fixing the lower end of the wing to the wing holding bracket, a wider guide space can be formed to stably guide the flight of the weft when weft is inserted. This also has the effect that the weft insertion can be realized.

[実施例 2 ]  [Example 2]

第 2図に例示したォサ羽と同様の形状を有するォサ羽で、 上方 部分が織前側に 3 5 ° に 「く」 の字状に屈曲し、 かつ下方部分に 比して上方部分が幅狭いォサ羽を備えているォサ (密度 : 1 9羽 / c m) を使用し、 経糸に 5 0 d e Z 2 4 f i 1 のイ ンター レ一 ス交絡点が 2 5個/ mで、 無撚、 無糊のポリエステルフイ ラメ ン トを使用し、 緯糸に 7 5 d e Z 3 6 f i 1 の実質的に無撚のポリ エステルフ ィ ラメ ン トを使用し、 回転数 7 5 0 r p mで緯密度 4 7本 Z i nのポ リエステルフィ ラメ ン ト織物を製織した。 このと きの一日 2 4時間、 1台当たりの織機の停台回数は表 2 に示すと おりであり、 「く」 の字状の屈曲ォサを使用した効果は大きい。 表 2 The feather wing has the same shape as the feather wing illustrated in FIG. 2, and the upper part is bent in the shape of a letter "C" at 35 ° to the cloth front side, and the upper part is lower than the lower part. Using a woofer with a narrow wing (density: 19 wings / cm), the warp yarn has a 50 de Z 24 fi 1 interlace interlacing point of 25 pcs / m. Using a non-twisted, non-glueed polyester filament, using a substantially untwisted polyester filament of 75 de Z36 fi1 for the weft, weft at a rotation speed of 75 rpm A polyester filament woven fabric with a density of 47 Zin was woven. At this time, the number of times the loom stops per 24 hours per day is shown in Table 2, and the effect of using the "ku" -shaped bent stitch is significant. Table 2

Figure imgf000021_0001
Figure imgf000021_0001

[実施例 3 ] [Example 3]

実施例 2 と同様に上方部分が織前側に 3 3 ° に 「く」 の字状に 屈曲し、 かつ下方部分に比して上方部分が幅狭いォサ羽を備えて いるォサ (密度 : 1 8. 5羽 Z c m) を使用し、 経糸に 7 5 d e / 7 2 f i 1 のイ ンターレース交絡点が 7個 Zmを有し、 解舒に よる撚以外の撚を持たない実質的に無糊のポ リ エステルフ ィ ラメ ン ト糸にポリ アク リル系糊剤を付着させたものを使用し、 緯糸に 同種の 7 5 d e Z 7 2 f i 1 のポリエステルフ ィ ラ メ ン ト糸を使 用し、 回転数 7 0 0 r p mで緯密度 5 0本/ i nのポ リ エステル フ ィ ラ メ ン ト織物を製造した。 このときの織機の停台回数は表 3 に示すとおりであり、 通常のォサを使用したときと比較して織機 の停台回数を大幅に減少させることができる。 表 3 In the same manner as in Example 2, the upper part is bent to the front side of the weave at 33 ° in a “U” shape, and the upper part is provided with a narrower feather than the lower part (density: (18.5 5 Zcm), the warp has 7 Zm interlace interlacing points of 75 de / 7 2 fi 1 and has substantially no twist other than twisting by unwinding. Use a non-glued polyester filament yarn with a polyacrylic glue attached to it, and use the same type of 75 de Z72 fi 1 polyester filament yarn for the weft. A polyester filament fabric having a weft density of 50 yarns / in at a rotation speed of 700 rpm was manufactured. The number of loom stops at this time is as shown in Table 3, and the number of loom stops can be significantly reduced compared to when a normal wedge is used. Table 3

Figure imgf000022_0001
Figure imgf000022_0001

[実施例 4] [Example 4]

実施例 2 と同様に上方部分が織前側に 3 0 ° に 「く」 の字状に 屈曲したォサ羽を備えているォサ ( 1 8羽/ c m) を使用し、 経 糸と してナイ ロ ンフ ィ ラ メ ン ト糸 7 0 d e / 1 0 8 f i 1 に 3 0 0 TZMの撚りを施し、 更にポ リ アク リル系糊剤を 3. 5重量% 付着させたものを使用し、 緯糸に同種の 7 0 d e / 1 0 8 i i 1 の無撚のナイ ロ ンフ ィ ラメ ン ト糸を使用し、 回転数 9 0 0 r p m で緯密度 3 0本/ i nのナイ口 ンフィ ラメ ン ト織物を製織した。 このときの織機の停台回数は表 4に示すとおりであり、 通常のォ サを使用したときと比較して織機の停台回数を大幅に減少させる ことができた。 これは、 ォサが経糸をしごく長さが 7 %減少した ためであり、 経毛羽の発生が抑制された。 また、 ノズルから噴射 された噴流のうち、 緯糸を搬送するのに必要な噴流以外の噴流が 屈曲したォサの上方部分に衝突して霧状に変化し、 経糸に非常に 柔らかく 当たるため、 従来経糸に衝突して経糸の配列を乱し経筋 現象を誘因していた噴流が消滅し、 織物の品位が飛躍的に向上し フ"《 As in Example 2, a warp (18 birds / cm) was used as a warp. Nylon filament yarn 70 de / 108 fi 1 is twisted with 300 TZM, and furthermore, 3.5% by weight of a polyacrylic paste is used. The same type of non-twisted nylon filament of 70 de / 108 ii 1 is used for the weft, and the yarn density is 30 yarns / in at a rotation speed of 900 rpm. The fabric was woven. The number of times the loom was stopped at this time is as shown in Table 4. The number of times the loom was stopped was significantly reduced as compared to when a normal wedge was used. This is because the length of the warp was reduced by 7%, and the generation of warp was suppressed. In addition, of the jets jetted from the nozzles, jets other than those necessary to transport the weft collide with the upper part of the bent wedge and change into a mist, which hits the warp very softly. Collision with warp, disturbing warp arrangement and warp The jet that caused the phenomenon disappeared, and the quality of the fabric improved dramatically.

表 4 Table 4

Figure imgf000023_0001
Figure imgf000023_0001

[産業上の利用可能性] [Industrial applicability]

本発明によれば、 ォサ羽に起因する経糸の擦過損傷が極めて少 なく、 しかも安定かつ高速の製織性を実現できる水噴射織機用ォ ザが提供される。 そして、 このよ うなォサを採用した水噴射織機 により、 無撚に近いマルチフィ ラメ ン ト糸を用いたポリエステル 糸などの熱可塑性合成繊維織物を、 より容易にかつ高速で製織す るこ とができ、 その工業的意義は多大なものがある。  ADVANTAGE OF THE INVENTION According to this invention, the abrasion damage of the warp which originates in a wool | feather is extremely small, Furthermore, the water jet loom | operator which can implement | achieve stable and high-speed weaving is provided. By using a water jet loom that employs this type of weaving, it is possible to weave thermoplastic synthetic fiber fabrics such as polyester yarn using non-twisted multifilament yarns more easily and at high speed. Yes, its industrial significance is enormous.

Claims

請 求 の 範 囲 . 水噴射織機用ォサに取り付けられた状態にあって、 その上部 が 「く」 の字状に織前側へ屈曲させられた形状を有するォサ羽 を備えているこ とを特徴とする、 水噴射織機用ォサ。  Scope of the request: Attached to the water jet loom material, the upper part of which is provided with a material feather having a shape bent toward the cloth front side in a "U" shape. A water jet loom. . 経糸挿通方向に沿つた前記のォサ羽の上部側の奥行き幅を下 部側の奥行き幅より も狭く した、 請求項 1記載の水噴射織機用 ォサ。 2. The water jet loom according to claim 1, wherein the depth of the upper part of the wing along the warp insertion direction is smaller than the depth of the lower part. . 前記のォサ羽の下部の延在方向を反織前側に傾斜させ、 該ォ サ羽の下端をォサ羽保持金具に固定した、 請求項 1 または 2記 載の水噴射織機用ォサ。 .3. The water jet loom according to claim 1, wherein the extension direction of the lower part of the blade is inclined toward the non-woven front side, and the lower end of the blade is fixed to the blade holder. . . . 請求項 1ないし 3記載のォサを用い、 経糸と して l m当たり 1 0 0回以上の撚数またはイ ンターレース加工による交絡点を 備えた実質上無撚の熱可塑性合成繊維マルチフイ ラメ ン ト糸か らなる経糸を用い、 ォサ羽を前記 「く」 字状に屈曲したことに よりォサが後退端に達したときのォサ羽と経糸との接触点と織 前との間の距離を短く した状態で経糸開口内に水噴射流により 緯糸を挿入することを特徴とする、 熱可塑性合成繊維織物の製 織 法。 A substantially non-twisted thermoplastic synthetic fiber multi-filament having a twist number of at least 100 turns per lm or an interlacing point by interlacing as warp, using the material according to claim 1 to 3. Between the contact point between the wings and the warp when the wings reach the receding end by bending the wings in the above-mentioned "C" shape using the warp yarns consisting of A method for weaving a thermoplastic synthetic fiber woven fabric, comprising inserting a weft yarn into a warp shed by a water jet with the distance of the thermoplastic synthetic fiber shortened. . 緯糸に捲縮加工が施されていない実質的に無撚の熱可塑性合 成繊維マルチフ イ ラ メ ン ト糸を使用し、 織機回転数 5 5 0 r p m以上と した、 請求項 4記載の熱可塑性合成繊維織物の製織方 法。The heat according to claim 4, wherein the weft is a crimp-processed substantially non-twisted thermoplastic synthetic fiber multifilament yarn, and the rotation speed of the loom is set to 5500 rpm or more. Method of weaving plastic synthetic fiber fabric. . 経糸が l m当たり 1 0〜 6 0個のイ ンターレース加工による 交絡点を有する実質的に無撚、 無糊のポ リ エステルマルチフ ィ ラメ ン ト糸である、 請求項 4 または 5記載の熱可塑性合成繊維 織物の製織方法。 Interlacing of 10 to 60 warps per lm The method for weaving a thermoplastic synthetic fiber woven fabric according to claim 4 or 5, which is a substantially non-twisted, non-paste polyester multi-filament yarn having an interlacing point.
PCT/JP1997/003872 1996-03-14 1997-10-24 Reed for water injection loom, and weaving method using same Ceased WO1998029589A1 (en)

Priority Applications (2)

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EP97909627A EP0890666A4 (en) 1996-12-26 1997-10-24 Reed for water injection loom, and weaving method using same
US09/125,263 US6148868A (en) 1996-03-14 1997-10-24 Reed with doglegged blades for water jet loom and weaving method using the same

Applications Claiming Priority (2)

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JP8357649A JPH09302557A (en) 1996-03-14 1996-12-26 Reed for water jet loom and weaving using the same
JP8/357649 1996-12-26

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BE1012164A3 (en) * 1998-09-04 2000-06-06 Picanol Nv Reed for a loom

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FR2886951B1 (en) * 2005-06-08 2007-08-31 Schonherr Textilmaschb Gmbh DEVICE FOR INSERTING FRAME WIRES FOR TWO-STAPLE-LOADED STAPLES AND A WEAVING EQUIPPED WITH SUCH A DEVICE
CN101629351B (en) * 2009-08-05 2012-10-03 青岛金三阳纺织机械有限公司 Novel dividing reed of plastic weaving water jet loom
KR102118330B1 (en) * 2019-01-23 2020-06-03 삼성에스티에스(주) Reed for loom and method of manufacturing the same

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JPS5070271U (en) * 1973-10-22 1975-06-21
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JPS62133147A (en) * 1985-12-05 1987-06-16 ユニチカ株式会社 Production of poyester processed yarn fabric
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CN1216587A (en) 1999-05-12
KR19990087207A (en) 1999-12-15
CN1077619C (en) 2002-01-09
ID20309A (en) 1998-11-26
EP0890666A4 (en) 1999-03-31
EP0890666A1 (en) 1999-01-13

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