WO1998012048A1 - Thin photocatalytic film and articles provided with the same - Google Patents
Thin photocatalytic film and articles provided with the same Download PDFInfo
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- WO1998012048A1 WO1998012048A1 PCT/JP1997/003334 JP9703334W WO9812048A1 WO 1998012048 A1 WO1998012048 A1 WO 1998012048A1 JP 9703334 W JP9703334 W JP 9703334W WO 9812048 A1 WO9812048 A1 WO 9812048A1
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- WIPO (PCT)
- Prior art keywords
- photocatalyst
- thin film
- light
- film
- photocatalytic
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Classifications
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- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D5/00—Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/34—Mechanical properties
- B01J35/36—Mechanical strength
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/39—Photocatalytic properties
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01J—CHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
- B01J35/00—Catalysts, in general, characterised by their form or physical properties
- B01J35/30—Catalysts, in general, characterised by their form or physical properties characterised by their physical properties
- B01J35/391—Physical properties of the active metal ingredient
- B01J35/395—Thickness of the active catalytic layer
Definitions
- the present invention relates to a photocatalytic thin film in which particles having a photocatalytic function are dispersed in a coating film and an article provided with the photocatalytic thin film, and particularly to an organic polymer material which is a material having low heat resistance, particularly a general-purpose thermoplastic plastic part.
- the present invention relates to an article in which an oxide photocatalytic thin film is formed in a thin layer on the surface of an object.
- the present invention also relates to an ultraviolet lamp or an article which does not provide strong ultraviolet rays such as outdoor sunlight and is suitable for use indoors, and which has an oxide photocatalytic thin film on all or a part of the surface.
- the present invention relates to devices that use an electric blower such as a dryer, a deodorizer, and a kotatsu to create an air flow.
- the present invention relates to a technique for obtaining surface characteristics such as anti-mold, anti-mold, and improvement of wettability, and articles thereof.
- T i 0 z is a material for antibacterial is effective imaging products anatase 3 ⁇ 4, the functional expression that crystallization is valid is broadcast ⁇ (PiU No. (PTC) WO 9 4 / 1 1 0 9 2, (PTC ) W_ ⁇ 5 /] 5 8 1 6); and V Ding i O sigma, that have been reported those ⁇ performance of the addition of F e, etc. (W.) oi , A. Ter'miri, MR Hoffmann, J. Phys. Cheiii., 9 «, 13 669-13 679 (1994)).
- An air purifier that is, an apparatus for removing dust and odorous substances from indoor air, is disclosed in Japanese Patent Application Laid-Open Nos. Hei 8-266841, Hei 8-266605, Hei 8-309148. as in, T i ⁇ 2 enclosing the filter and the photocatalyst carrying to principal component, a technique in which a mechanism for irradiating light having a short wavelength by using an ultraviolet lamp of any means thereto.
- the film formed by the sol-gel method has the anti-S, antibacterial tile as a deodorant, which is described in the literature, and has several hundred ° C at least to crystallize titanium oxide. 3 () Heat treatment at 0 ° C or higher is required. Therefore, it is difficult to form a film on a substrate having low heat resistance, such as plastics, particularly general-purpose thermoplastic plastics.
- the devices targeted by the present invention are mainly home appliances used in indoor spaces such as ordinary homes and offices, and these products are mainly made of organic polymer materials (plastics). Used. With the exception of televisions and monitors for personal computers, which are often used for glass parts, plastics account for about 40 to 50% of the weight of general household appliances, and most of the rest are metal. Consisting of Plastics account for nearly 90% by volume. Plastics are widely used for their physical properties, such as light weight, high designability, and low price, but especially thermoplastic thermoplastics have high productivity in molding work. Many are used from.
- the most widely used general-purpose plastics as structural members include polypropylene (PP), acrylic butadiene styrene copolymer (8BS), styrene acryl copolymer (AS), polystyrene (PS), and nylon.
- PP polypropylene
- 8BS acrylic butadiene styrene copolymer
- AS styrene acryl copolymer
- PS polystyrene
- nylon nylon
- PA Polycarbonate
- PC Vinyl Chloride
- PMMA Methacryl
- PE Polyethylene
- PM Polyacetal
- P Polyethylene Terephthalate
- P Polybutylene Tele Phthalate
- the heat distortion temperature of AS TM, D-648 (18.6 kg / cm 2 ) is around 25 (around TC.
- Polyphenol containing glass fiber etc. as a special high heat-resistant resin
- thermosetting resin is used for the paint.
- polyester, acrylic, melamine, epoxy, urethane, etc. are typical examples, and baking is performed at a temperature of about 150 ° C.
- the surface of the organic polymer material are use in general appliances, without causing damage such as deformation or deterioration, the photocatalyst mainly comprising T i 0 2 It was practically difficult to form a thin film.
- An object of the present invention is to provide a highly active photocatalytic thin film that can be formed on the surface of a material having poor heat resistance, for example, a plastic or paint, and an article having the antibacterial, antifouling, and deodorizing effects formed from the thin film. It is in.
- the device of Ru enhances the organic decomposition effect itself of the photocatalyst mainly comprising T i ⁇ 2, etc.
- the invention of the photocatalyst applied technology devised in material formulation for improving the optical activity of the film containing the T i 0 2 is not performed. Therefore, for example, JP-A-8-309148 and JP-A-8-266605, which are conventionally known methods for deodorization, are used.
- JP-A-8-309148 and JP-A-8-266605 which are conventionally known methods for deodorization
- the activity of the photocatalyst itself is not sufficient for any of them, so that the decomposition reaction is enhanced by providing a mechanism for irradiating ultraviolet rays and a heating means. These are caused by the fact that the T i 0 body is not sufficiently fast when the light intensity is low. The reason for this is that the light intensity is not sufficient, and no measures have been taken to improve this.
- An ultraviolet lamp is also used as a means to increase power. As UV lamps, high-pressure mercury lamps and metal halide lamps are usually used, but a power supply and a cooling mechanism are required, leading to an increase in the weight and price of the entire application product. In addition, the lamp had a service life of about 2000 hours, and required periodic replacement work.
- T i 0 2 to F e a technique for increasing the decomposition efficiency by the addition of V is in a known hundreds ° has ⁇ performance of perform high temperature treatment and C, the low melting point of heat resistance It is difficult to apply to poor substrate materials.
- the photocatalyst film can be deposited at a low temperature, the photolysis efficiency is improved than the decomposition efficiency at T i 0 2 alone, conventionally required by the deposit even with a small intensity Ri by the light intensity Is to be able to be decomposed.
- the target substance is an organic substance
- the target substance is a fine particle or a molecular substance, a liquid organic substance or a fine particle organic substance adhered thereto.
- the target substance is a fine particle or a molecular substance, a liquid organic substance or a fine particle organic substance adhered thereto.
- these stains are generally electrically charged and float in the air, if they adhere to the surface of a highly electrically insulating solid, the static electricity is not easily discharged, and the stains remain as they are. turn into.
- There is also a problem that the light is blocked by the attached inorganic contaminants, so that the photocatalytic surface is not irradiated with sufficient light and the decomposition efficiency of organic substances is reduced.
- Another object of the present invention is to prevent large-sized dust and inorganic-based dirt, which are difficult to decompose and remove in principle with the oxidative decomposition effect of these photocatalysts, from becoming a target member due to electrostatic force. It is to make.
- the features of the present invention are electric blowers such as air purifiers, ventilation fans, electric fans, vacuum cleaners, clothes dryers, dish dryers, dishwashers, garbage disposal machines, etc.
- electric blowers such as air purifiers, ventilation fans, electric fans, vacuum cleaners, clothes dryers, dish dryers, dishwashers, garbage disposal machines, etc.
- the parts of electrical appliances mainly used indoors that have a mechanism to generate an air flow by being driven, the surface of the air flow path, the filtration mechanism in the air flow path, or the exterior parts exposed to the indoor illumination light
- Another object of the present invention is to provide a low-temperature curing type highly active oxide photocatalytic thin film.
- the melting point or decomposition temperature of the material of the target component is 300 ° C or less.
- molded members made of general-purpose thermoplastic plastics, fibrous members, foamed members, and sheet-shaped members By providing a low-temperature curing type highly active oxide photocatalytic thin film, problems such as contamination, propagation of microorganisms, and generation of offensive odor can be solved.
- the specific wavelength required to break the bond between the metal atom of the organometallic compound and the organic S during the process of forming a thin film of an inorganic polymer mainly composed of S i ⁇ z and T i ⁇ Incorporating a process that promotes the hydrolysis reaction by irradiating electromagnetic waves containing, the inorganic polymer can be polymerized at a low temperature.
- the strength of a strong oxide photocatalytic thin film can be obtained at such a low temperature that no deformation, melting, or decomposition occurs on the surface of the plastic.
- An oxide photocatalytic thin film in which fine particles are dispersed is an element with an electronegativity of less than 1.6 and an ionic radius of less than 0.2 nm and a valence of less than 0.2 nm.
- the reaction efficiency was improved by adding two or more ions.
- As the specific elements to be added Na, Li,, Sr, Mg, Ca, and Zn are particularly effective, and the added amounts of these elements are 0.5 to 20. wt% is preferred. It is most effective to adjust the size of the T i ⁇ 2 fine particles to 5 to 2 O nm.
- the oxide thin film preferably has a thickness of 100 to 500 nm.
- the component to be added is, in addition to the above ions, at least an electron affinity
- oxide fine particles mainly composed of an oxide semiconductor composed of a metal element having a force of 1.2 or more are dispersed.
- those whose elements are composed of Sn, Fe and Cr are preferred.
- the addition amount is preferably 2 to 50 wt%.
- oxide fine particles mainly composed of ATO (antimony-added tin oxide; the weight ratio of antimony is preferably 1% to 0%) are particularly effective.
- the first layer counting Ri by surface Yes dispersed is T i ⁇ 2 particles in S i 0 2, 3 ⁇ 4 prior to its film
- the oxide fine particles mainly composed of the above oxide semiconductor are dispersed in the second layer counted from the surface. This allows the photocatalyst to function effectively without damaging even surfaces of plastics or the like that are less resistant to oxidation. It is more effective to add at least one of Fe, A1, and Zr to the second layer.
- Ding i 0 2 has a function as a photocatalyst, having antibacterial due to decomposition of organic matter, deodorant, the effect of the anti-fouling or the like. Its function is attributed to electrons and holes generated when the semiconductor T i ⁇ 2 irradiates light, particularly ultraviolet light. When T i 0 2 a semiconductor is irradiated with light having energy higher than bandgap, generates the electronic and hole. Generated electrons and holes to generate ⁇ ⁇ I radicals and H radicals by decomposing the water adsorbed on the T i 0 2 surface. By reacting this radical with an organic substance, the organic substance can be decomposed.
- the photocatalyst decomposes organic substances and the like by the following mechanism, but there are the following two means to further increase the reaction speed.
- the first is to increase the work of one active point, and the second is to increase the number of active points.
- Increasing the number of active sites can be achieved by increasing the surface area, that is, by making T i ⁇ z finer.
- the reaction rate can be increased.
- improving the crystallization of ⁇ 1 [(anatase) and increasing the surface area are contradictory, and it is difficult to achieve both.
- T i 0 2 surface there are T i defects. This defect becomes a recombination point between the electron and the hole and hinders the reaction. If an ion having an ion radius of about the same as that of Ti is added, it penetrates the Ti defect on the surface, the defect disappears, and the recombination point decreases. Furthermore, since it exists as a positive ion, the electron can be attracted and separated from the hole, and the oxidation reaction of organic matter can be promoted.
- the present invention has found that an additive having such an effect is effective if the electronegativity is less than 1.6 and the ionic radius is less than 0.2 nm.
- the present invention improves the performance by adding other oxide semiconductor particles. I found what I can do. This large oxide semiconductor by Li in the carrier concentration to a small T i 0 2 carrier concentration is achieved by injecting the carrier. Therefore, it is necessary to make it easier carrier from the oxide semiconductor to T i 0 2 flow. When the electron affinity of the oxide semiconductor is less than or equal to Ti, a Schottky barrier is formed. Therefore, the material to be added has an electron affinity
- a barrier layer is formed between the substrate and the photocatalyst.
- Fe, A1, and Zr By adding Fe, A1, and Zr to the barrier layer, self-destruction can be completely suppressed.
- the thickness can be made sufficiently thin.
- conductive fine particles such as AT0 are added and when they are laminated, the performance of the photocatalyst is improved, and the antistatic function is added, so that not only decomposition of organic matter but also dust floating in the air is achieved. It can prevent the adhesion of inorganic substances such as water and provide a higher performance antifouling function.
- the present invention has a high activity as described above, and can be decomposed with weaker light illuminance than before, or has an antistatic function, so that the fine particles themselves that become dirty are less likely to adhere due to static electricity.
- a thin film of a highly active photocatalyst having a high film thickness can be formed on the surface of a material that has insufficient heat resistance with conventional film formation methods.
- the electromagnetic wave having the specific wavelength is most preferably ultraviolet light. After applying a solution containing a small amount of organic gold compound and water to the surface of the adherend, it is necessary to break the bond between the metal atom and the organic group of the organometallic compound such as ultraviolet light. It is most preferable to irradiate an electromagnetic wave having a specific wavelength and heat and dry at the same time, or to heat and dry the coat after the electromagnetic wave irradiation step.
- the titanium oxide particles having the photocatalyst W: used in the conventional technology dispersed in the inorganic thin film have a smaller area occupied by titanium oxide than the photocatalyst composed of titanium oxide alone.
- performance deteriorated.
- a large amount of an inorganic binder is added to increase the strength, but there is a problem that the activity is significantly reduced.
- an object of the present invention is to provide an active photocatalyst material even in a configuration in which titanium oxide is dispersed in a binder, and to provide a product using a photocatalyst that functions sufficiently even in a living environment.
- the present invention is the AT photocatalyst comprising titanium oxide (), the addition of R u 0 2. Also, any one of Li, Na, and Mg is added.
- the present invention is a production method for improving the bonding state at the interface between different kinds of semiconductors by directly coating ATO particles on titanium oxide powder. Furthermore, the present method is a coating method in which high-temperature processing is performed as a pretreatment, and a film can be formed at a low temperature of about 120 ° C during coating.
- L i, N a, the addition of M g is the ion radius and near their ionic radii T i, easily penetrate into T i defects T i 0 2 surface to ⁇ the stability of the crystal.
- L i, Na and Mg attract electrons because of their strong ionicity. It is easy to attach and separates electrons and holes generated by absorbing light, which can increase the reaction efficiency.
- the film forming method of the present invention can be manufactured at about 120 ° C., and can be applied not only to ceramic substrates but also to plastic materials.
- 4 0 or is difficult to apply to plastic products for a temperature of about TC is required, it takes time for 1 Y component than h for the crystallization of T i ⁇ 2.
- fabrication method of the present invention can be deposited at low temperatures, abundant S material that can be used, can be formed even photocatalyst what kind of surface:., also 4 possible short-term treatment of several minutes :
- the production cost can be reduced to a large fcl, and the present invention is obtained by adding RS ⁇ (RuSrO :,) to a photocatalyst composed of titanium oxide.
- the present invention also relates to a production method for improving the state of contact at the interface between different kinds of semiconductors by coating RS0 directly on the semiconductor photocatalyst powder, and furthermore, performing high-temperature treatment as pretreatment.
- This is a coating method capable of forming a film at a low temperature of about 12 () ° C during coating.
- RSO added photocatalyst by 1 30 and T1s' ⁇ contacts, by the e Ichiru of RSO Ding i 0 2 photocatalyst is utilized, you on the performance of the photocatalyst.
- the oxidation activity of the catalyst is due to the redox effect of electrons and holes generated by light absorption. In particular, the formed holes generate hydroxyl radicals and cause strong oxidation.
- RS ⁇ is a p-type semiconductor and has a large amount of holes.
- Li, Na, and Mg have ionic radii close to the ionic radius of T i, and easily penetrate T i defects on the surface of T i ⁇ 7 to increase the stability of the crystal. Since Li, Na, and Mg have strong ionicity, they can easily attract electrons, absorb light, separate generated electrons and holes, and increase the reaction efficiency.
- the crystal becomes rutile at 600 ° C. or higher. It is the anatase type that exhibits a sufficient function as a photocatalyst. With the rutile type, the performance of the photocatalyst drops rapidly. Therefore, 1 if 3_Rei ⁇ raising process Ding 1_Rei 2 after addition, RS 0 is the force T i O z as a p-type semiconductor phase transition to rutile, lose the function as a photocatalyst. Therefore, Ding i ⁇ 2 similar function as the photocatalyst can be expected ST_ ⁇ using (S r T i ⁇ 3), RS 0 added ST 0 photocatalyst is effective.
- 3 chome 0 has substantially the same bands structure T1s ⁇ 2.
- the production method is to crystallize by treating at a high temperature of 700 to 850 ° C.
- RS 0 and ST 0 are both perovskites, and their crystal lattice constants are almost the same because S r-0 is common. Therefore, the manufacturing conditions are very close to those of RS ⁇ , the bonding state is good, and the activity of the photocatalyst can be improved.
- the present invention added an adsorbent to a photocatalyst composed of titanium oxide.
- the added adsorbent is zeolite.
- the present study is a zeolite obtained by ion-exchanging one of Cu, Ag, Li, Na, and Mg with a photocatalyst consisting of titanium oxide.
- Conventional photocatalysts are composed of a semiconductor photocatalyst material represented by titanium oxide. These materials are characterized in that they can be deoxidized and self-cleaned by a redox reaction of a photocatalyst. In self-cleaning, deterioration of the catalyst may be noticed if stains become noticeable, but antibacterial properties are difficult to judge visually. In spite of the reduced functions, such as film peeling and performance degradation, dangerous germs and other bacteria may proliferate if used unnoticed.
- an object of the present invention is to provide a photocatalyst material whose performance can be easily judged visually.
- the present invention relates to an antibacterial and antifouling material comprising a photocatalyst, wherein deterioration of the function is visually recognized.
- This is a photocatalyst in which a pigment that absorbs visible light is added to the photocatalyst.
- Photocatalysts generally absorb ultraviolet light to produce a catalytic action. In living environments, there is only a small amount of ultraviolet light. Is going. If visible light can be used effectively, a high-performance photocatalyst can be provided in a living environment.
- a solar cell a wet solar cell using titanium oxide using visible light has already been manufactured. This is due to the fact that dyes that absorb visible light are stacked, and electrons excited by absorption of visible light by the dye irradiate the titanium oxide, causing a current to flow. A similar decrease can be expected for photocatalysts.
- Sensitive dyes are mostly organic substances and are not only decomposed directly by ultraviolet light, but also easily decomposed by photocatalysis, and because they use visible light effectively, their performance is improved and they are decomposed. Therefore, the present invention focused on a pigment system that is less likely to be degraded by ultraviolet light and conducted a test, and found that the pigment system had a low decomposition rate and further exhibited a sensitizing effect.
- pigments are mainly organic substances, they eventually decompose and degrade, but when pigments are added, they gradually decompose in the living environment. By using, it is possible to adjust the disassembly speed at the time of product parts replacement and to make the material replacement time.
- the conventional photocatalyst is made of a semiconductor photocatalyst material represented by titanium oxide. These materials are characterized by their antibacterial and self-cleaning properties through the redox reaction of the photocatalyst. Self-cleaning may indicate deterioration of the catalyst if the stain becomes noticeable, but antibacterial properties are difficult to determine visually. In particular, even if functions are deteriorated, such as film peeling and performance degradation, dangerous germs etc. will grow if used unnoticed, which may be a problem. Therefore, the present invention provides a photocatalyst material which can easily determine the performance by visual observation.
- the present invention provides an antibacterial and antifouling material comprising a photocatalyst, wherein deterioration of the function is visually recognized.
- An antifouling material a photocatalyst made by adding a pigment that absorbs visible light to a photocatalyst made of titanium oxide.
- Photocatalysts generally absorb ultraviolet light to produce a catalytic action. Only a small amount of ultraviolet light exists in the living environment, and the photocatalyst performs antibacterial and antifouling by using this minute amount of light. If visible light can be used effectively, a high-performance photocatalyst can be provided under production conditions.
- a solar cell a wet type solar cell using titanium oxide, which has illuminated light, has already been manufactured. This is due to the sensitizing effect in which dyes that absorb visible light are laminated, and the dyes that absorb visible light excite the titanium oxide to excite the titanium oxide, causing a current to flow. A similar decline can be expected for photocatalysts.
- the electrons that absorb and excite visible light can stimulate the titanium oxide and be used for the redox reaction of the photocatalyst.
- dyes having a sensitizing effect are mostly organic substances, and are not only decomposed by UV light but also easily decomposed by photocatalysis.
- visible light since visible light is effectively used, the performance is improved, and it is more easily decomposed, and deteriorates immediately even in a living environment. Therefore, in the present invention, a test was conducted with a focus on a pigment system having little deterioration due to ultraviolet rays, and it was found that the pigment system had a low decomposition rate and also had a sensitizing effect.
- a photocatalyst applied to a plastic product is a product obtained by adding an inorganic binder such as a silica force to titanium oxide.
- an inorganic binder such as a silica force
- the present invention provides a photocatalyst material that does not cause film peeling when washing such as water washing does not occur even if a large amount of a binder is added, without causing a decrease in the performance f of the photocatalyst.
- Inorganic dirt can be easily cleaned, reducing the number of product cleanings and parts replacement.
- a material having an antibacterial and antifouling action composed of a photocatalyst can be washed with water, can remove inorganic stains, and can be further strengthened by adding an organic resin.
- the organic resin used as the binder has a silanol group, or the organic resin has UV curability.
- UV curable When using resin, add A], Ti, Si-based coupling agents.
- the adhesion to the plastic surface is insufficient.
- the material of the organic resin is selected according to the base material, the adhesive strength will be sufficient and the strength will be sufficient for washing.
- organic resins are decomposed by photocatalysis. To prevent this, it is desirable to use an inorganic material, but in this case, the strength is low. Therefore, decomposition can be suppressed by introducing an inorganic functional group to the side chain of the organic resin and bonding the contact portion with the titanium oxide surface by the inorganic system.
- the resin can be cured without applying heat.
- a room temperature curing resin there is a feature that can be achieved by using a room temperature curing resin.
- room-temperature curing systems take about 24 hours, except for instant adhesives.
- the instant adhesive cures in a short time, but is gradually decomposed by the photocatalyst.
- UV curing systems are examples of resins that can be cured in a short time and have excellent light resistance.
- the UV curing system cures with ultraviolet light, and gradually polymerizes and cures with ultraviolet light irradiated from a fluorescent lamp. However, it is also true that it is gradually decomposed by the photocatalyst. Therefore, by appropriately combining photo-curing and photo-decomposition, light resistance can be improved as a result.
- UV curable resin completely T i 0 catalytic properties of 2 particle surface resin covered is irretrievably lost. Therefore, addition of couplings agents, can be many Exposure of T i ⁇ 2 surface.
- the photocatalyst can maintain a large amount of surface-adsorbed water by adding a force-coupling agent that decomposes the surface-adsorbed water to generate radicals, and can exhibit catalytic performance.
- FIG. 1 is a configuration diagram of a filtration-type air purifier main body according to an embodiment of the present invention.
- FIG. 2 is a perspective view of a filtration-type air purifier main body according to the embodiment of the present invention.
- FIG. 3 is a cross-sectional view of an electrostatic precipitating air cleaner body according to an embodiment of the present invention.
- FIG. 4 is a pictorial view of the kitchen / jj ventilation fan body according to the embodiment of the present invention.
- FIG. 5 is a perspective view of a fan main body according to the embodiment of the present invention.
- FIG. 6 is a perspective view of the vacuum cleaner according to the embodiment of the present invention.
- FIG. 7 is a sectional view of the cleaner body according to the embodiment of the present invention.
- FIG. 8 is a sectional view of the main body of the clothes dryer according to the embodiment of the present invention.
- FIG. 9 is a perspective view of the tableware dryer main body according to the embodiment of the present invention.
- FIG. 10 is an enlarged cross-sectional view of an exhaust port portion of the drying machine according to the embodiment of the present invention.
- FIG. 11 is a cross-sectional view of the main body of the dish dryer according to the embodiment of the present invention.
- FIG. 12 is a perspective view of a dishwasher main body according to the embodiment of the present invention.
- FIG. 13 is a sectional view of the dishwasher main body according to the embodiment of the present invention.
- FIG. 14 is a sectional view of the dishwasher main body according to the embodiment of the present invention.
- FIG. 15 is a perspective view of a kitchen waste treatment machine main body according to the embodiment of the present invention. You.
- FIG. 16 is a cut-off fi of the kitchen waste treatment machine main body according to the embodiment of the present invention.
- the first 7 is a sectional view of the T i 0 2 dispersion S i 0 2 film formed on the PKT film according to an embodiment of the present invention.
- FIG. 18 is a cross-sectional view of a low-temperature curing type highly active photocatalytic thin film formed on an adherend according to an embodiment of the present invention.
- FIG. 19 is a cross-sectional view of a low-temperature curing type active photocatalytic thin film having two layers formed on the adherend according to the embodiment of the present invention.
- FIG. 0 is a diagram showing a decomposition test result of the organic dye according to the embodiment of the present invention.
- FIG. 21 is a diagram showing the relationship between electronegativity and decomposition rate according to the embodiment of the present invention.
- FIG. 22 is a diagram showing the relationship between the electronegativity and the ion radius according to the embodiment of the present invention.
- FIG. 23 is a view showing a smoke-collecting effect of the low-temperature-curing high-activity photocatalytic thin film according to the embodiment of the present invention.
- FIG. 24 is a diagram showing the photodecomposition effect of the smoke deposition filter according to the embodiment of the present invention.
- FIG. 25 is a view showing an ammonia collecting effect of the low-temperature curing type highly active photocatalytic thin film according to the embodiment of the present invention.
- FIG. 26 is a diagram showing the photolysis effect of ammonia gas according to the embodiment of the present invention.
- FIG. 27 is a diagram showing the photodecomposition effect of the smoked BS plate according to the embodiment of the present invention.
- FIG. 28 is a diagram showing the photolytic effect of salad oil according to the embodiment of the present invention.
- FIG. 29 is a diagram showing a decomposition test result of the organic dye according to the embodiment of the present invention.
- FIG. 30 is a graph m showing the effect of adding zeolite according to the embodiment of the present invention.
- FIG. 31 is a diagram showing the influence of the ratio of S i to A] according to the embodiment of the present invention.
- FIG. 32 is a diagram showing the effect of addition of the ion-exchanged zeolite according to the embodiment of the present invention.
- FIG. 33 is a diagram showing the antibacterial effect of adding zeolite according to the embodiment of the present invention.
- FIG. 34 shows the results of a decomposition test of tobacco smoke according to the embodiment of the present invention.
- FIG. 35 is a diagram showing a result of a decomposition test of cigarette smoke with respect to an amount of a binder added according to the embodiment of the present invention.
- FIG. 36 is a diagram showing a result of a decomposition test of cigarette smoke with respect to an introduced amount of silanol according to the embodiment of the present invention.
- FIG. 37 is a diagram showing a result of a decomposition test of tobacco smoke with respect to an added amount of the coupling agent according to the embodiment of the present invention.
- Table 1-Table 1 show the composition of the thin film of low-temperature curing type highly active oxide photocatalyst formed on the surface of various molded products, painted steel sheets, filters, etc. and the effects of the examples. The results are shown in Table 9.
- FIG. 1 An air purifier, which is a first embodiment of the present invention, will be described with reference to FIGS. 1, 2, and 3.
- FIG. 1 An air purifier, which is a first embodiment of the present invention, will be described with reference to FIGS. 1, 2, and 3.
- FIG. 1 An air purifier, which is a first embodiment of the present invention, will be described with reference to FIGS. 1, 2, and 3.
- FIG. 1 An air purifier, which is a first embodiment of the present invention, will be described with reference to FIGS. 1, 2, and 3.
- Fig. 1 is a configuration diagram of a filtration-type air purifier main body
- Fig. 2 is a perspective view of the main body.
- the condenser motor 7 is fixed to the rear cover ⁇ '2 with screws 8
- the motor driving condenser 11 and the transport switch 9 are set
- the fan 6 is connected to the condenser 5 with the nut 5.
- filter 3 is fixed to panel (intake port) 2 and panel (inlet port) Remove 2 and filter 1 3.
- the switch knob 10 is fixed to the luck switch 9.
- the fan ⁇ rotates due to the driving force of the condenser motor ⁇ , and creates an air flow.
- dirty air in the room including dust, smoke, oil particles, dead bodies of microorganisms and microbes, pollen and foul odors
- the sucked-in dirty air is filtered and cleaned by the filter 3 part, and then discharged from the exhaust port 15 of the grill 14 part.
- the three parts of the filter have a composite structure to have a function to remove various dirt and odors.
- the filter 13 is composed of an outer filter 3a, which is a layer covering the outer surface, and an inner filter 13b inside the outer filter 13a (not shown).
- each filter is a nonwoven fabric layer or a sponge-like porous layer made of polyester, urethane, cellulose, nylon, or electret-treated polyolefin to filter dust. .
- the inner filter 13b contains, in addition to these basic structures, activated carbon particles and fibers for adsorbing odors, which are mixed, blended, or encapsulated. Still, to neutralize odor in the fiber body 2 ⁇ )
- the drug may penetrate or spread on the surface.
- As the drug in addition to various kinds of organic acids and flavonoids such as alloids, antibacterial agents for suppressing the growth of microorganisms are also used. In recent years, highly safe chitin and chitosan catechin derivatives have been used. Air volume to be generated is about. 2 to 3 (m 3 // min), the 8-mat room is ⁇ the ability to remove smoke 7 0 ⁇ ⁇ 5% of the tobacco in the operation of the 3 0 min.
- the outer filter 3a is made of a nonwoven fabric of acryl fibers, and a thin film of a low-temperature-curing type highly active oxide photocatalyst of the sample No. 21 shown in Table 3 described later is formed on the surface of the outer filter 3a. Is formed. ⁇ click Lil nonwoven filter scratch, after corona discharge treatment, a thin film of S i 0 2 only, i.e. samples N o. 1 2 of the first 1 3 ⁇ 4 is formed as a base layer, after forming the film, sample N o. A low-temperature curable high-active oxide photocatalyst thin film of 21 is formed.
- Example 9 The method for forming the film will be described in detail in Example 9 below.
- 12 irradiating with a low-pressure mercury lamp in a TC atmosphere
- films were formed by the same means, and the application method was spraying, dipping, brushing or the like according to the shape of the work.
- the outer filter 3a is a component that first filters the dirty air taken in from the panel (inhalation 2) 2.
- Various foreign substances such as dust, smoke, oil fine particles, microorganisms and dead microorganisms, pollens and foul odors Adheres in large quantities.
- the panel (inlet) 2 is provided with a number of openings to efficiently suck in air, and the air intake surface of the outer filter 3a is used to open indoor lighting and sunlight from this opening. Light is irradiated. This light oxidizes and decomposes the foreign matter collected on the surface of the outer filter 3a.
- tobacco smoke and fine oil particles adhere to the low-temperature curing type highly active oxide photocatalyst on the surface of the filter in a thin film form.
- the exterior parts of the main body of the air purifier 1, panels (inhaler 1) 2, frame 4, operation switch 9, and rear cover 1-2 are injection-molded products of aged plastic plastic ⁇ ⁇ S It is. A low-temperature-curable, highly active oxide photocatalytic thin film is formed on the outer surface of these components.
- FIG. 1 a schematic diagram of the thin film of the sample of this acrylic nonwoven fabric filter shown in Table 6 below (shown in Table 6 below) is shown in FIG.
- the plastic adherend 189 is an acrylic fiber
- the low-temperature-curable high-active oxide photocatalytic thin film is composed of the first surface 1 ⁇ 19 4 and the second surface layer 192. They become a state of T i ⁇ 2 particles ⁇ 8 7 and lithium 1 9 0 in S i 0 2 film 1 8 6 are dispersed in the second layer 1-9 in 2 3 ⁇ 4 face antimony-doped tin oxide fine particles 1 9 3 are dispersed.
- a thin film of a low-temperature curable S-active oxide photocatalyst of No. 86 is formed.
- the first layer is formed after corona discharge treatment, and after this film is formed, the second layer of the low-temperature curing type highly active oxide photocatalyst containing ⁇ T0 of sample No. 86 is formed. Two layers are formed.
- Fig. 3 is a cross-sectional view of the electrostatic precipitating air purifier.
- the whole consists of a front cover 16 and a rear cover 17.
- An inlet 19 and an exhaust 20 are provided on the front cover 16 and panel 18, and the inlet 19 and In the ventilation path connecting the intake port 19 and the exhaust port 20, there is a pre-filter 21 with a removable S.
- a dust collecting electrode 22 and a discharge electrode 23 are provided facing each other, and further, an ozone removing filter 24 for removing ozone generated from the dust collecting electrode 22 and the discharge electrode 23 is provided.
- a dust collection unit in which a pre-filter 21, a dust collection electrode 22, a discharge electrode 23, and an ozone removal filter 24 are mounted on a frame 25.
- a cushioning material 26 a duct 28 that connects the blower 27 and the dust collection unit, and a blower 27 at the contact portion with the dust collection unit, and the cushioning material 26 is a duct.
- the duct 28 is attached to the blower 27, and the duct 28 is attached to the blower 27.
- the purified air is exhausted from the exhaust port 20,
- the pre-filter 21 plays the same role as the outer filter 3a in the case of the filtration type air purifier.
- the pre-filter 21 is a nylon net, on which a thin film of a low-temperature curing type highly active oxide photocatalyst of the sample No. 21 shown in Table 3 below is formed. ing. After the nylon net is irradiated with ultraviolet rays, a thin film of a low-temperature-curable high-active oxide photocatalyst of Sample No. 21 is formed. A schematic diagram of the thin film on the surface of the nylon net is shown in FIG. Here, the plastic adherend 189 is a Nymouth fiber, and the low-temperature-curable high-active oxide photocatalytic thin film 191 is composed of S 10,
- the Ti 0 2 fine particles 18 7 and the lithium 19 0 are dispersed in 18 6.
- the rear cover 17 is an injection molded product of ⁇ BS, and the front cover
- FIG. 4 is a cross-sectional view of a structure of a kitchen ventilation fan as viewed from a side.
- the box-shaped frame 29 has a motor 30 attached thereto, and the motor 30 has blades 31 attached thereto.
- a shirt 32 is attached to the outside (exhaust side) of the frame 29, and an orifice 33 is attached to the indoor side (intake side) of the frame 29.
- a lighting fixture 3 with a fluorescent tube 34 is attached to the _I-. Section inside the tail of the orifice 3 (suction).
- a filter 36 is attached to the indoor side (intake side) of the orifice 33 and the lighting fixture 35. At the bottom of the filter 36, there is an oil bottle: 37.
- Ventilation capacity is common, if the diameter of the blade 3 1 of 2 5 (cm), about 8 0 0 ⁇ 1 0 0 0 (m 3 Z time).
- Fig. 4 shows a ventilation fan for kitchen use, but the basic structure is the same for general indoors, toilets, bathrooms, etc., except for the mounting angle and the location of parts. is there.
- the structure of the filter 36 can be made into a composite structure according to various uses to provide a deodorizing function and an antibacterial function.
- the filter 36 is a single-layer filter made of a non-woven fabric of acryl fiber, and a thin film of a low-temperature curing type highly active oxide photocatalyst of the sample No. 22 shown in Table 3 is provided on the surface thereof. Is formed. ⁇ click Lil nonwoven fabric filter scratch, after corona discharge treatment, a thin film of only S i O z, sample N o. 1 2 of ie Table 1 is formed as a base layer was made form this film After thinning the sample ⁇ 2. A film is formed.
- the frame 29 is an injection molded product of PS (high impact styrene resin), and the orifice 33 and the blade 31 are ABS molded products. On the surface of these molded parts, a low-temperature-curable high-active oxide photocatalytic thin film of sample No. 86 was formed in the same manner as in the above-described air cleaner.
- PS high impact styrene resin
- Shirts 32 which are parts facing the outdoors, are made of cold-rolled steel sheet that has been subjected to hot-dip galvanized treatment, and its surface is electrodeposited with an acrylic resin. A low-temperature-curing plastic active oxide photocatalyst thin film of Sample No. 86 was formed.
- the indoor surface of the filter 36 is irradiated with light from indoor lighting, and the opposite surface is irradiated with light emitted from the lighting equipment 35.
- Light emitted from the lighting equipment 35 is also applied to parts such as the frame 29, the orifice 33, and the blades 31 and the oil pocket 37.
- the surface of the shutter 8 facing the outside is irradiated with sunlight.
- a lighting device 35 is generally provided conventionally. This is a function provided to illuminate the hand at the time of cooking, and can be turned on in synchronization with the operation of the ventilation fan, or can be turned on independently only the lighting function. Since the organic matter decomposition efficiency of the photocatalyst according to the present invention is larger than that of the conventional one, a sufficient decomposition action can be obtained at the level of indoor lighting without the use of additional lighting equipment, especially when the dirt load is small.
- FIG. 5 shows an external perspective view of the structure of the fan.
- Fan body base
- a column 39 is mounted on the column 38, and a slide pipe 40 is slidably inserted on the column 39.
- the slide pipe 40 supports a head 44 composed of blades 41, guards 42, and a motor 43 upward.
- the strut 39 is formed so as to be thicker downward in consideration of strength.
- the blades 4 1 are rotated by the driving force of the electric motor 4 3, and an air flow is created ahead of the main body 3 ⁇ 4 tfi.
- the guard 4 2 serves to prevent a finger or the like from touching the rotating blade 4 1. However, the guard 4 2 is designed to further increase safety by preventing accidents such as a child.
- the whole may be covered with nets 45 (not shown).
- a remote control holder 14 4; is attached to the lower part of the column 39, and the remote control 47 is usually stored in the remote control holder 46.
- the infrared signal is received from the infrared emitting section 48 of the remote controller 47, and the signal is received by the infrared receiving section 49 on the top of the main unit 38. Perform the setting operation.
- the blade 41 is an injection molded product of ⁇ S resin.
- a low-temperature-curable high-active oxide photocatalytic thin film of Sample No. 86 is formed in the same manner as in the case of the molded article such as ABS.
- Guard 42 is made of a polyester wire baked and coated with a steel wire rod, and the surface thereof is also formed with a low-temperature curing type highly active oxide photocatalytic thin film of sample No. 86.
- Net 45 is made of nylon fiber, on which a low-temperature-curable high-active oxide photocatalytic thin film of sample No. 86 is formed. I have.
- the infrared light emitting portion 48 of the remote controller 47 and the infrared light receiving portion 49 on the upper surface of the main body base portion 38 are made of a transparent member made of AS resin.
- a thin film of a low-temperature-curable high-active oxide photocatalyst of Sample No. 86 was formed on the surfaces of these transparent parts. After forming a film of a titanate coupling agent on the surface of the target part, the first layer is formed. After forming this film, the sample No. 86 is cured at a low temperature including ⁇ T0. A second layer of a highly active oxide photocatalyst is formed.
- the surfaces of the blades 41 and guards 4'2, etc. are exactly the same as the blades and frames of the air purifier and ventilation fan described above, and foreign substances floating in the air adhere and become dirty. According to the method, since the low-temperature curing type highly active oxide photocatalyst film is formed, the adhered dirt is oxidized and decomposed at the illuminance level of the indoor illumination light, and the dirt is hardly stained.
- a mechanism for performing remote control using infrared light is used.
- a transparent component used for a light emitting portion and a light receiving portion of the infrared signal On the surface of a transparent component used for a light emitting portion and a light receiving portion of the infrared signal, a low-temperature curing type highly active oxide photocatalytic thin film is provided. The signal transmission is not hindered by the dirt adhering to the component surface.
- FIGS. 1-10 A vacuum cleaner according to a fourth embodiment of the present invention will be described with reference to FIGS.
- Fig. 6 shows a perspective view of the external appearance of the vacuum cleaner
- Fig. 7 shows a cross-sectional view of the ⁇ You.
- the vacuum cleaner body 50 has a lower cover 51 covering the lower portion of the synthetic resin molded product, an upper cover 52 covering the upper portion, a lid cover 53, a grill power cover 54, and a handle portion 5. 5 mag, and a pair of large-diameter rear wheels on the left and right sides at the lower rear
- the main body switch 58 is composed of a central infrared receiving section 59, a power switch 60 and a cordless button 61. Be composed.
- the dust collection chamber (; 2 has a suction hose section
- Suction consisting of 6 and extension tube ⁇ ; 4 and suction port 6 5 ⁇ Hose assembly
- a handle part 67 is connected to the upper part of the extension pipe part (; 4), and a hand operation part 68 is attached to the hand holding part 67.
- the hand operation part 68 has an infrared signal.
- the infrared signal transmitted from the infrared signal transmitting section 69 is transmitted to the infrared light receiving section 59 of the cleaner main body 50, so that the infrared signal can be operated wirelessly.
- the vacuum cleaner body 50 is provided with a dust collection chamber 62 at the front inside, an electric blower unit 70 and a code reel unit 71 at the rear inside, and furthermore, the ', 11 dynamic blower unit 70 and code
- a control board 72 is provided above the reel unit 71.
- a first exhaust ventilation passage 73 that is provided in a direction from the lower end to the upper end of the back of the removing machine 50 is formed in the rear of the electric blower unit 70 so as to be long in the up-down direction.
- the lower end of 73 further communicates with a second exhaust ventilation path 74 formed below the electric blower section 70.
- a thick paper filter (79) to 7 7 and 7 8 and attach the upper part of the dust collection chamber 62.
- the universal wheel 57 is rotatably mounted in a horizontal direction in a recess formed in the front bottom of the lower cover 51. Garbage, dust, mites, and microorganisms sucked from the mounting U80 together with the airflow are collected on a paper filter 79.
- the air flow from which these solids have been removed is passed through a communication port 8 3 provided with an auxiliary filter 8 2 provided on a partition plate 8 1 between the dust collection chamber 6 2 and the electric blower 70.
- the electric blower unit 70 guides the electric blower unit 70 to cool the electric blower unit 70, and the cooled air flow passes through a second exhaust air passage 74 and a first exhaust air passage 3 to an exhaust filter.
- the air is exhausted from the exhaust ventilation section 76 provided with 8 4.
- the handle part 67 is an injection-molded product of ABS resin, and a thin film of a low-temperature-curable high-active oxide photocatalyst of Sample No. 86 is formed on the surface of these molded products. After forming a film of a titanium-based coupling agent on the surface of the target part, the first layer is formed, and after forming this film, low-temperature curing including the sample No. 86 8 A second layer of a high activity oxide photocatalyst is formed.
- the vacuum cleaner is a highly mobile object as compared with the articles according to the other embodiments, the surface of the exterior component is easily scratched.
- the main body of the vacuum cleaner and the suction port often collide with furniture and wall surfaces while traveling on the floor surface, and as a result, scratches are gradually formed, resulting in loss of luster and appearance. Not only does this impair the aesthetics above, but it can also lead to cracks and other damage due to scratches.
- conventional UV-curable acryl trees Although the surface hardness has been ensured by performing a coating process using a fat or the like, according to the present invention, Si used as a binder and a Ti 0 2 constituting a low-temperature curing type highly active oxide photocatalytic thin film.
- the handle part G7 is a part that can be touched with bare hands, and it is easy for bacteria to propagate using nutrients such as attached shores as nutrients, and conventional antibacterial agents such as imidazole and thiazoline are used. Also, inorganic antibacterial agents such as copper-based, illilead-based, and silver-based antibacterial agents have been kneaded into the molding resin to increase the antibacterial effect, but these treatments become unnecessary.
- an infrared signal transmitter 6 9 provided in the same operation unit 68 is provided.
- the infrared ray receiving section 59 of the main body 1 of the vacuum cleaner is made of a transparent AS resin molded product as in the case of the fan of the third embodiment described above, but a low-temperature curing type highly active oxide photocatalytic thin film is formed on the surface. Because of the formation, the effect of preventing the obstruction of the transmission and reception of the infrared signal due to dirt is obtained.
- the exhaust filter 84 attached to the exhaust ventilation section 76 of the main body is made of a nonwoven fabric of acrylic and PP, and the surface of this exhaust filter 84 has been cured at a low temperature of Sample No. 21. A thin film of a highly active oxide photocatalyst is formed.
- the exhaust ventilation section 76 is provided with a number of openings, and the air discharge surface of the exhaust filter 84 is irradiated with light such as room lighting or sunlight from the openings. Is also cleaned.
- the upper cover 52 that covers the upper part of the main body, the lid cover 53, the grill cover 54, and the hand holding part 55, etc. transparent parts, external light reaches the inside and collects.
- the antibacterial effect and the deodorizing effect can be obtained by forming the low-temperature curing type highly active oxide photocatalyst thin film according to the present invention on the surface of the filter of the paper filter 79 and the filter of the auxiliary filter 82 inside the dust chamber 62.
- FIG. 8 shows a cross-sectional view of the main body of the clothes dryer.
- 8 5 is an outer frame
- 8 6 is an opening / closing lid
- 8 7 is a rotating drum
- 8 8 is a heat source
- 8 9 is an exhaust port
- 9 is a two-wing fan
- 9 1 is a fan casing
- 9 2 is a motor for power.
- Reference numeral 93 denotes a belt that transmits the power of the motor 92 to the rotary drum 87
- reference numeral 94 denotes a round belt that transmits the power of the motor 92 to the fan 90
- reference numeral 95 denotes a first belt.
- An airtight filter reference numeral 96 denotes a second airtight felt
- reference numeral 97 denotes a partition plate
- reference numeral 98 denotes a circulating duct for guiding the circulating air discharged from the finning 91 to the heat source 88.
- Reference numeral 9 denotes a printer
- reference numeral 100 denotes a fan casing.
- An FD beam fixed to the outer frame 85, 101 is a mounting ring for mounting a bearing 002, and the rotating drum 87 is rotatably slidably supported by a bearing 102. I have.
- the rotating drum 87 rotates together with the two-blade fan 90 when the driving force of the motor 92 is transmitted through the belt 93.
- the inner surface of the rotating drum 87 which is the part to which the light of the lighting equipment is irradiated, such as the cushioning material 105, the rear filter device E 99, and the inner surface of the opening / closing lid 86.
- These components are made of ABS or PP resin, and a thin film of a low-temperature-curable high-active oxide photocatalyst having a sample No. 86 is formed on the surface thereof. After forming a film of the silane coupling agent on the surface of the target component, the first layer is formed, and after forming this film, a low-temperature-curable high-active oxide containing AT0 of sample No. 86 is formed. A second layer of photocatalyst is formed.
- the luminaire can be lit at any time during the drying operation or as an independent operation irrespective of the drying operation. It effectively oxidizes and decomposes organic substances and odorous substances contained in the air that comes into contact with it, thereby suppressing the growth of microorganisms and deodorizing.
- the outer frame 1 is made of a zinc-plated steel plate, and the outer surface is coated with an epoxy resin powder. On the surface of this painted surface, a low-temperature-curable high-active oxide photocatalytic thin film containing ATo of sample No. 86 was formed.
- the outer surface of the opening / closing lid 86 is made of an injection-molded body of PS resin, and a low-temperature curing type active oxide photocatalyst thin film containing ATO of sample No. 86 is also formed on this surface.
- the effect of the photocatalytic thin film on the outer surfaces of the outer frame 85 and the opening / closing lid 86, which are these exterior components, is similar to the exterior components of Examples 1 to 4 described above. And the like.
- FIG. 9 A dish dryer according to a sixth embodiment of the present invention will be described with reference to FIGS. 9, 10, and 11.
- FIG. 9 A dish dryer according to a sixth embodiment of the present invention will be described with reference to FIGS. 9, 10, and 11.
- FIG. 9 shows an external perspective view of the dish dryer.
- FIG. 10 shows an enlarged sectional view of the vicinity of the exhaust port 128.
- Fig. 11 shows a Si cutaway of the main body.
- the inside of the main body 106 is divided into a drying room # 07 and an operation control room 108 by a partition plate 109 vertically.
- a heating fan unit 114 for sending dry air consisting of a fan motor 110, a blower fan 111, a casing 112, and a heater 113 is provided in the operation control room 108.
- a controller 11 is provided between the drying chamber 107 and an intake port 117 provided with an intake filter 116 connected with a duct 115 and the heating unit 114. 8 is provided.
- An upper basket 119 and a lower basket 120 for storing tableware are arranged above and below the drying chamber 107.
- the lower cage 120 is mounted on the lower part of the door 122 so that it can be freely tilted.
- the MJ moving rail 123 is arranged on a roller (not shown) rotatably provided on a side wall of the drying chamber 107 so as to be movable back and forth.
- the exhaust port provided on the panel 127 has a letter shape and is provided with an exhaust filter 122).
- An opening 130 provided in the main body 10 (the cut-off plate 10) of the main body 10 and the exhaust duct 13 1 are connected to the drying unit 107.
- Temperature detector 1 Numeral 32 is hardly affected by the outside air temperature. It is located inside the exhaust duct 13 1.
- the intake port 1] 7 is an injection-molded product made of PP, and the intake filter 1-16 is a net made of Nylon.
- the table t & i includes the sample No. shown in Table 7 below.
- a thin film of low-temperature-curable highly active oxide photocatalyst was formed. Nets made of nylon, after ultraviolet irradiation treatment, samples N o. 9 1 of low-temperature curing type high active oxide photocatalyst containing silver in r intake filter one 1 1 6 surface of the thin film is formed of a chamber Because of the illumination light, attached organic matter and odorous substances in the air taken in are oxidatively decomposed.
- the 91 is also formed on the exhaust port 128 and the exhaust filter 122 as well. Exhausted moisture is likely to condense around the intake and exhaust ports and become moist, and mold and bacteria may proliferate.However, if a photocatalyst with high decomposition efficiency according to the present invention is used, indoor light is effective. Proliferation of these microorganisms can be suppressed.
- the silver contained in the composition! Particularly suitable because the body has antimicrobial activity. Zeola loaded with silver to enhance antibacterial effect Ceramic particles such as itaperite may be mixed.
- a lighting fixture 13 4 with a fluorescent tube 13 8 is attached in the drying room 107.
- the lighting function is turned on when the door 1 2 1 is opened to check the degree of drying of the internal dishes.
- the upper basket 107 By forming a photocatalytic thin film on the surface of the internal component 107, an antibacterial and antifouling effect can be obtained in a portion irradiated with light.
- the upper basket 107 By forming a photocatalytic thin film on the surface of the internal component 107, an antibacterial and antifouling effect can be obtained in a portion irradiated with light.
- the upper basket 107 By forming a photocatalytic thin film on the surface of the internal component 107, an antibacterial and antifouling effect can be obtained in a portion irradiated with light.
- the upper basket 107 By forming a photocatalytic thin film on the surface of the internal component 107, an antibacterial and antifouling effect can be obtained in a portion irradiated with light.
- the upper basket 107 By forming a photocatalytic thin film on the surface of the internal component 107, an antibacterial and antifouling effect can be obtained in a portion irradi
- the lower basket i 20 has a structure in which a boride-based powder resin is baked and painted on an iron frame. After the surface of this painted SH is subjected to ultraviolet irradiation, the sample No. A thin film of low-temperature curable high-active oxide photocatalyst containing copper of 92 is formed.
- These upper and lower baskets are members that come into direct contact with tableware and are required to be clean.However, the effect of the photocatalyst provides antifouling on the surface and the effect of suppressing the growth of microorganisms. Will be kept. Copper, like silver, has its own antibacterial action, so its antibacterial effect is enhanced.
- the door 121 is a force made of a molded article of ABS resin. On this surface, a low-temperature curing type highly active oxide photocatalytic thin film containing ATO of sample No. 86 is formed. The effect of the photocatalytic thin film on the surface of the door 121 is such that sufficient indoor stains and antibacterial effects can be obtained with room light, as in the case of the exterior parts of Examples 1 to 5 described above.
- Example 7 A dishwasher according to a seventh embodiment of the present invention will be described with reference to FIGS. 12, 13 and 14.
- Fig. 12 is a perspective view of the appearance of the dishwasher
- Figs. 13 and 14 are sectional views of the dishwasher.
- the tableware storage tank 1 36 is arranged inside the outer frame 135, and the front opening II is opened and closed. 8 is provided, and a downstream basket 13 9 for storing tableware is arranged on this step 13 8 in a detachable manner.
- a pump i 4 () is disposed outside the bottom of the tableware storage tank 1 36.
- This pump 14 () has a pump motor 14 1.
- a lower arm nozzle 142 that pivots directly below the tableware lower basket 133 is hidden.
- the upper arm i of the lower arm nozzle 142 is provided with a few small holes 144.
- the lower basket for storing tableware 139 is provided with a bench lily tube 145 for sending the washing water sent from the pump 140 to the upper nozzle 144.
- the upper arm nozzle 144 pivots about the center as a fulcrum immediately below the container storage upper basket 146.
- a plurality of small holes 147 are provided on the upper surface of the upper arm nozzle 144.
- a heater 148 is arranged at the bottom or back of the tableware storage tank 1:36.
- a heater cover 14 9 is arranged so as to enclose the heater 14 8.
- Tableware storage tank 1 36 A water supply solenoid valve 150 is arranged on the outer side surface.Tableware storage tank 1 3 6
- An exhaust duct 15 1 is arranged on the upper outer surface and connected to the exhaust port 15 2
- a control panel 15 3 is located on the top of the outer surface of the door 13 7.
- a drain pump 15 4 and a ventilation unit 15 5 are located outside the bottom of the tableware storage tank 1 36. Are located.
- water is supplied from the water supply solenoid valve 150, the pump i 40 is driven, and pressurized water is supplied to the lower arm nozzles 14 2 at the same time as the heater. Energize 1 4 8 to raise the water temperature.
- the water spouts from the hole 144, when it is sent to the upper arm nozzle 144 through the bench lily tube 144, the water also spouts from the hole 144. In this way, the upper and lower arm nozzles rotate and evenly spray hot water onto the dishes in the dish storage basket 146 to remove dirt.
- the drain pump 154 is turned on to discharge the wastewater, and the same operation as above is repeated several times to rinse and remove the internal dirt.
- the operation moves to the drying operation.
- the heater 1 148 is energized ONZOF P 'for a certain period of time, and cool air is turned into hot air. This hot air converts the water droplets and residual water inside and the water droplets attached to the tableware into steam, which is discharged through the exhaust duct 15 1 through the exhaust port 15 2 to the outside.
- the exhaust port 152 is an ABS resin molded product, and a thin film of a low-temperature curing type highly active oxide photocatalyst containing silver of sample No. 91 is formed similarly to the above-mentioned dish dryer. Have been. Exhausted moisture tends to condense and become moist around the exhaust port, and molds and bacteria may proliferate.However, if a photocatalyst having high decomposition efficiency according to the present invention is used, indoor light can be effectively used. The propagation of microorganisms can be suppressed.
- Lighting equipment 159 equipped with a fluorescent tube 158 is installed inside the tableware storage tank 135.
- the lighting function is turned on when the door 13 7 is opened, and is used not only for the original function of lighting such as checking the degree of washing and drying of the dishes inside, but also for cleaning the inside of the dish storage tank 1 36.
- the tableware storage upper basket 146 and the tableware storage lower basket 139 have a configuration in which a polyamide powder resin is baked and painted on an iron frame. In the sample, a thin film of a low-temperature curable high-active oxide photocatalyst containing copper of sample No. 92 is formed.
- These upper and lower baskets are members that come into direct contact with tableware and are required to be clean.However, the effects of the photocatalyst can keep the surface clean and prevent the growth of microorganisms. It is.
- Other members to which the light of the lighting equipment 159 is irradiated include a tableware storage tank 1336, an upper arm nozzle i44, a triarm nozzle 144, and a knuckle tube 145.
- the parts used are PP resin injection molded products and SUS plastic deformed products. After corona discharge treatment on the surface of these components, a thin film of S iota 0 2 only, i.e. samples N o. 1 2 of Table 1 is formed as an underlying layer, after forming the membrane, Low temperature curing of sample No. 2] 3 ⁇ 4 A thin film of highly active oxide photocatalyst is formed.
- T i 0 2 S i 0 2 according to the present invention is a basic material for low-temperature curing type high active oxide photocatalyst thin film is both a good material to water wettability, were removed from the soiled dishes Even if substances that repel water, such as oils and fats, adhere to them, they are decomposed by the light of the lighting equipment 159, so that the effect of always maintaining high water wettability can be obtained.
- the washing operation involves raising the water temperature to 60 to 70 ° C during the final rinsing, raising the internal temperature, and then discharging the moisture out of the machine by blowing air.
- Water droplets remaining inside 36 cause a decrease in drying efficiency.
- Tableware storage tank 1 3 6, upper arm nozzle 1 4 4, lower Parts such as the nozzles 142 and bench lily tubes 1 and 4 are required to have high water resistance, so they are often made of hydrophobic materials and usually have poor surface wettability. On the surface of a material with poor water wettability, water does not spread in a film-like state and adheres in the form of droplets with a high contact angle.
- a detergent containing a surfactant is added, so that the surface tension of the cleaning water decreases and the contact angle decreases, resulting in a well-wetted state. Very low in water, and the surface tension of water is very high. Therefore, at the end of the final rinsing, the rinsing water adheres in the form of countless water droplets having a high contact angle to the surface of each component inside the tableware storage vessel 1336.
- the amount of residual water due to attached water droplets at the end of rinsing is In contrast to the case of about 30 g, when the photocatalyst film according to the present invention was formed, the amount of residual water attached was reduced to about 5 g.
- the low-temperature curing type highly active oxide photocatalytic thin film according to the present invention has a high photoactivity and has an action of decomposing fats and oils attached by the light of the lighting equipment 159, so that the wettability due to the attachment of the fats and oils decreases There is no.
- the dishes are shaded during the drying operation. Since the light does not reach evenly and evenly, it is more effective to use an operation program that turns on the light for a certain period of time after the drying operation is completed to decontaminate the inside of the tableware storage tank 136.
- the door 1337 is a force made of a molded product of PP resin ⁇ After corona discharge treatment on this surface, a sample No. 12 is formed as an underlayer, and after this film is formed , Sample No. 2], a thin film of a low-temperature curing type highly active oxide photocatalyst is formed.
- the effect of the photocatalytic thin film on the surface of the door 1337 is similar to the case of the exterior parts of Examples 1 to 6 above, in which the indoor light can provide sufficient antifouling and antibacterial effects. is there.
- the stationary type dishwasher is described, but the effect of the photocatalytic thin film can be obtained in the same manner in the case of a tabletop type.
- '4 Since the internal light is applied to the f-plane of the exterior component, it is effective to form a photocatalytic thin film on the side surfaces and the surface of the outer wall member on the ceiling.
- FIG. 15 A kitchen waste disposal machine according to an eighth embodiment of the present invention will be described with reference to FIGS. 15 and 16.
- FIG. 15 A kitchen waste disposal machine according to an eighth embodiment of the present invention will be described with reference to FIGS. 15 and 16.
- Fig. 15 shows an external perspective view of the kitchen waste treatment machine
- Fig. 16 shows a cross section of a wooden body.
- the medium contains a culture substrate 165.
- the culture substrate 165 is made by cutting sawdust, rice hulls, rice straw, etc., whose main component is fibrin, which is hardly decomposed by microorganisms such as lignin. Each grain is porous and has voids. It has a complex particle size and large voids are formed between the particles.
- the rotating shaft 166 is provided with three stirring blades 161, supported by a bearing 1667 provided in the processing tank 16, and the end of the rotating shaft protruding on one side is a drive motor.
- the transmission is connected with a transmission gear such as a chain with an appropriate reduction ratio.
- the inner lid 1 7 1 has an upper panel at the upper opening 1 7 0 of the processing tank 1 6 4
- ventilation fan 173, intake port 174, and exhaust port 175 are provided near the upper part of processing tank 164, and are generated in processing tank 164 by rotation of ventilation fan 173.
- the exhausted cracked gas and water are discharged outside the machine through the exhaust port 175.
- an appropriate net-like filter is disposed at each of the intake port 174 and the exhaust ports 1-5.
- an opening / closing lid 1-6 of the intake port 17 is provided, and the intake port 174 is configured to be opened and closed by reciprocating a solenoid 177 mounted on the frame body 60.
- an operation section 178 for operation is provided on the upper panel 172, and by this operation, the controllers 1.9 are operated, and the kitchen waste disposal machine is operated.
- the culture substrate 165 needs to be replaced because the voids are filled with decomposed substances and the porosity decreases, making it impossible to process garbage. For this reason, a discharge port 180 and a discharge path 18 1 are formed at the bottom of the processing tank 16 4, and the culture body 16 5 that has fallen into the discharge path i 8 1 is ejected to remove the frame 160. Can be taken out of the room.
- the air in the upper space of the culture substrate 1645 of the treatment tank 1664 contains a large amount of substances having high odor intensity, such as trimethylamine-methylmercaptan, ammonia, and hydrogen sulfide, as decomposition gas together with moisture. Due to the strong odor, the conventional kitchen waste disposal machine could not be installed in the kitchen, and when installing it in the veranda of an apartment house, there was a problem of odor leakage to the surrounding area.
- substances having high odor intensity such as trimethylamine-methylmercaptan, ammonia, and hydrogen sulfide
- adsorbents such as activated carbon ⁇ , manganese-based thermal decomposition catalyst
- Various deodorizing mechanisms have been devised, but none of them was sufficient in terms of effect and life.
- exhaust filters 18 2,] 83 are provided in the exhaust ports 1-5, and ultraviolet lamps 18 4 are provided in the gaps.
- Exhaust filter — 18 2 has zeolite as a main component, and exhaust filter 18 3 has activated carbon as a Byone component. Each of them has a honeycomb structure, and ultraviolet rays emitted from ultraviolet lamps 18 4 are inside the honeycomb.
- U The exhaust filters 18 2 and 18 3 have a low-temperature-curing ⁇ active oxide photocatalytic thin film of sample No. 62 as shown in the table on the inner surface of the honeycomb. Has been established.
- the low-temperature curable high-active oxide photocatalyst according to the present invention has a high decomposition efficiency, and in applications where the load of organic substances is relatively small as in Examples 1 to 7 described above, the level of indoor lighting equipment, that is, the wavelength is 25 0-3 5 0 ultraviolet light (nm) is 0. 0 0 1 ⁇ 0. 0 1 m W Zcm 2 level illuminance 0 or by mounting a fluorescent lamp and white heat lamps,. 0 1 ⁇ 0. 1 m W
- a force that could be decomposed by the _c! level illuminance for example, in the case of a ⁇ load of several ppm in ammonia concentration as in the present embodiment, it is necessary to arrange an ultraviolet ray generating means.
- Ultraviolet lamps such as mercury lamps and metal halide lamps can be used.
- the decomposition efficiency is higher than that of the conventional oxide photocatalyst, the deodorizing effect is large and the ultraviolet intensity is lower than that of the conventional oxide photocatalyst. It is smaller than when used.
- the above-mentioned odorous substances are generated in the largest amount.
- Exhaust filter 1 8 3 is activated carbon When the odor concentration is low, the activated carbon adsorbs the odor, and the adsorption efficiency gradually decreases as the amount of adsorption increases. Adsorbed malodorous substances can be decomposed and activated carbon can be regenerated.
- the frame 160 is made of painted steel plate, and the outer lid 1 11 is made of an injection-molded product of PP resin. This surface is coated with an organic coating film of chlorinated polyethylene. On the surface of the film, a thin film of a low-temperature curing type highly active oxide photocatalyst of Sample No. 21 was formed.
- the effect of the photocatalyst thin film on the surface of the outer frame 160 and the outer lid 171, as in the case of the exterior parts of Examples 1 to 7 described above, has the effect of sufficient antifouling and antibacterial effects with room light. Is obtained.
- garbage is handled, so that these exterior parts are often stained with juice dripping from the garbage.
- sunlight is irradiated on these exterior parts.
- Ultraviolet light illuminance wavelength 2 5 0-3 5 0 sunlight (nm) is 0. 1 ⁇ 5. 0 m W / cm 2 level and a high strength as compared with the room lighting or the like, is dirty juice such garbage Can also be decomposed.
- Example 9 To prepare a solution prepared by dispersing T i ⁇ 2 fine particles S i 0 2 sol. Using this solution, a film was formed on the PET film, and the PET film shown in Fig. 17 was produced. The procedure is shown below.
- Nitsu solution dispersed with T i 0 2 fine particles is described in S i ⁇ 2 sol.
- the concentration of the ⁇ form was 4 wt% and required. weight aqueous added to adjust the subsequent 2 4 hr volume to disperse the T i 0 2 particles in S i 0 2 sol using Jirukoniaboru of 5 ⁇ -. treated with mill, S i 0 2 sol in to prepare a solution prepared by dispersing T i 0 2 fine particles.
- the Ti 0 and Si 2 sol prepared by dispersing fine particles were coated on PET film 185 and irradiated with a low-pressure mercury lamp (intensity: 15 mW / cm 2 ) at 120 ° C. to form a Plasti Kkufirumu with a T i 0 2 particles 1 8 7 Ding was dispersed i ⁇ 2 dispersion S i ⁇ 2 film 1 8 8 Coat in S i 0 2 film 1 8 6 was treated for 5 minutes with.
- the thin film obtained on the PET film 185 had good film quality and strength, and the thickness was 300 nm.
- the activity of decomposing organic substances by the titanium oxide was evaluated.
- the activity test was performed by coating a red-violet organic dye on the thin film and irradiating 1 (mWZcni 2 ) light at 254 nm.
- the decomposition rate was determined from the change from the initial transmittance of the dye.
- FIG. 20 shows the results.
- T i 0 having a photocatalytic function
- the film forming method of the present invention can be manufactured at a temperature of about 12 (TC and can be applied to a plastic material other than a Pyrex glass substrate. Because of the need for temperature, application to plastic products is difficult, and it takes more than 10 minutes to crystallize Ti.On the other hand, the manufacturing method of the present invention enables film formation at low temperatures. As a result, there are plenty of substrates that can be used, photocatalysts can be deposited on any surface ifi, and processing time can be as short as a few minutes, which can significantly reduce production costs.
- Figure 21 shows the results of plotting the effect of adding a cocatalyst on electronegativity. The smaller the electronegativity seems to be, the more effective it is. In particular, since Li Na and Mg are effective, it was found that not only the electronegativity but also the ionic radius was important.
- Figure 22 shows the relationship between 10; qi-negativity, the ion radius, and the effect of addition. Thus, it was found that it is effective to add an ion having an electronegativity of less than 1.6 and an ionic radius of less than 0.2 nm and having a valence of 2 or less. (Example 10)
- the S i 0 solution prepared by dispersing the different T i 0 2 fine particle Kai 2 sol was several prepared.
- T i 0 2 / S i 0 2 ratio is set to 9 in a weight ratio
- L i added amount was set to 5 wt%
- Example 1 similar operation at T i 0 2 dispersion S i 0 2 film on the PET film The decomposition rate after 10 minutes was measured using an organic dye.
- Table 2 shows the conditions and test results of the prepared samples. Ri by these results, the size of the dispersed T i 0 2 particles were found to be. 8 to 0 nm is most effective. As described above, the decomposition rate changes depending on the particle size, and when the ratio T i 0 2 / S i 0 2 is further reduced, the optimum particle size of the T i ⁇ 2 fine particles changes, but in the range of 5 to 20 nm. If so, the decomposition rate was good. Therefore, it was found that the Ti 0 2 particle size of the Li added catalyst should be 5 to 20 nm. The above results were the same for Na, K, Mg, Ca, Sr, and Zn other than Li.
- Example 11 L i added amount in Table 3 shows the results of examining the T i O z ZS i 0 dye decomposition rate when, varying (1 0 minutes after decomposition rate) and membrane strength.
- the preparation of the solution and the film formation method were performed in the same manner as in Example 1. From these results, it was found that the conditions under which both the decomposition rate and the film strength were effective were that the amount of Li added was 0.5 to 20 wt% and the Ti 0 2 ZS i ⁇ 2 was 9 to 5.
- the third table and i added amount, T i 0, / S i 0 decomposition rate Sample No. amount of dye to 2 ratio (%) Ti0 2 / SiO z ( weight ratio) after 10 minutes degradation rate film strength
- the Table 4 shows the results of examining the dye decomposition rate and film quality, varying T i 0 2 / S i 0 2 and the film thickness.
- the solution preparation and film formation were performed in the same manner as in Example 1, but the film thickness was adjusted by changing the solid content of the solution from 0.5 to 8 wt%.
- Results thickness was found to be 1 0 0-5 0 0 if nm T i 0 2 / S i 0 decomposition rate without being affected by 2 ratio, both film quality is good.
- the in Table 5 is an oxide semiconductor other than T i 0 2 lambda T_ ⁇ , ⁇ T_ ⁇ examines the dye decomposition rate when adding a Z n 0, F e z ⁇ 3, C r 2 ⁇ 3 particles Results Indicated. Incidentally, in tests examining the dye decomposition rate, the intensity of the UV lamp (254 nm) was 0. 2 m WZ cin 2. In addition, unless otherwise noted, the dye decomposition test after this example was performed under the above conditions. Results AT_ ⁇ a F e 2 0 3, C r 2 ⁇ 3 fine particles added is effective, the amount is effective if the addition in either case, in particular ⁇ 0 ⁇ 2 0 wt% is S also effective there were.
- the electron affinities of the constituent elements of each oxide are as follows, and it is effective to use an oxide semiconductor with a constituent element having an electron affinity of 1.2 oV or more. I was separated.
- Electron affinity (eV) 1.25 1.2 0 0.2 1 1.2 3.16 3.54
- Papermaking create the S i ⁇ 2 solution containing dispersed particle diameter 5 nm T i ⁇ z particulates in the sol, this A g, P t, P d , R h, N i, C u, R u 0 , fine particles were added 2 wt% with respect to T i 0 2 respectively.
- T i 0 2 / S i ⁇ 2 ratio was 9 by weight.
- the Li-added photocatalyst and the Li-free photocatalyst prepared in Example 1 using a fluorescent lamp, sunlight, an incandescent lamp, and a mercury lamp, the cigarette canister and the acetate lamp were used. The degradation characteristics of aldehyde, urea, and E. coli were compared. As a result, as shown in Table 8, the decomposition characteristics of citric acid, acetate urea, urea, and Escherichia coli were higher than those of the Li-free photocatalyst, no matter which lamp was used. It turned out to be 5 times as effective. As described above, it was found that the Li-added catalyst can provide a sufficient effect not only with the ultraviolet lamp but also with the lamp used in the living environment. Similar effects were obtained when Na, K, Mg, Ca, Sr, and Zn other than Li were added.
- a typical airborne contaminant in a room is tobacco smoke.
- Tobacco smoke is a suspension of fine particles of tar substances and soots. These fine particles form a film on the filter and accumulate, and the filter gradually turns brown and becomes dirty. Dirt from the smoke of the tobacco was evaluated.
- the front is a suction side of ventilation fan air volume is 5 (m 3 min), the subject area and fixed copy and paste the polyester fiber nonwoven filter one 1 O cm X 1 O cm.
- the ventilation fan with the nonwoven fabric was placed in a container having a capacity of 45,000 (cm 3 ) and sealed.
- a cigarette smoke generator was provided in the container.
- the cigarette smoke generator has a tube attached to the filter of the lit cigarette, which is connected to a diaphragm pump.
- a low-temperature curable high-active oxide photocatalytic thin film according to the present invention is formed on the fiber surface of this nonwoven fabric filter.
- the creation method was the same as that described in Example 9. Force that is targeted to the PET film in Example 9, where, in a solution prepared by adding lithium nitrate solution prepared by dispersing Ding i 0 2 particles in S i ⁇ 2 sol ⁇ , surface oxidation by ozone atmosphere After immersing the treated non-woven fabric filter and holding it for 1 minute, pull up the filter and disperse the unnecessary solution by air blow, then use a low-pressure mercury lamp (strength: 15 m (W / cm 2 ) while irradiating for 5 minutes to cure the film and form a photocatalytic thin film on the fiber surface.
- the composition of this film is sample No.
- Fig. 23 shows the degree of contamination of the filter over time when a smoke filter test was performed under the same conditions. This is the result of evaluation. Compared to the accession Lil fibers untreated, T i 0 2 and S i 0 2 If the marked with oxide photocatalytic thin vitreous whose components are about 50% discoloration quickly, i.e., about 50% The smoke collection efficiency has been improved.
- Fig. 24 shows that the filter that has absorbed smoke under the above conditions and illuminated with a fluorescent lamp irradiates the filter that turned brown, and the photocatalyst decomposed the adhering substances, and the discolored filter returned to its original color.
- sample No. 12 is a formulation according to the present invention to which Li N ⁇ 3 was added, and it can be seen that the rate of bleaching was greatly improved, especially in the initial stage.
- the above-mentioned ventilation fan was operated between closed 6 tatami mats (approximately 20 m 2 ). In this case, 20 tobaccos were burned, which corresponded to the amount of dirt after 120 minutes of operation.
- the incandescent lamp disposed inside the container was turned on so that the light hit the entire surface of the filter.
- the ammonia gas concentration in the container was measured over time, and the ammonia decomposition effect was evaluated. The results are shown in FIG. 26.
- sample No. 12 was similarly evaluated by forming a thin film on the surface of the molded plate.
- the fouling of cigarette smoke in the same way as above. After the ABS plate in the central portion 5 cm X 5 cm of the arrangement portion of the r filters one of investigations in exactly the same configuration as the test of the above-mentioned non-woven filter one were fixed by burning 1 0 cigarettes The ventilation fan was driven for 120 minutes, and the white ABS plate was stained brown. The ABS plate was removed, light was irradiated under various conditions in the same manner as in the above, and the removal rate was evaluated by measuring the color difference before and after that. The results are shown in FIG.
- sample N o. 8 6 is Yes formulated as ATO also added ingredients, in addition to L i N 0 3, sample N o. Compared 1 1, have been obtained yet slightly higher decomposition efficiency.
- N o 2 is L i N ⁇ 3 according to the present invention.
- the decomposition efficiency was greatly improved by the addition of, and the decomposition efficiency was approximately twice as high as that of the sample No. 11.
- Examples include a silane coupling agent and an organic titanium-based compound.
- silane coupling agent examples include vinyl tris (/ 9 methoxy methoxy) silane, vinyl triethoxy silane, vinyl thymethoxy silane, ⁇ - (methacryloxypropyl) trimethoxy silane, ⁇ (3,4) Ethoxyl hexyl) Ethyl trimethoxy silane, ⁇ -glycidoxypip pyridine methoxysilane, ⁇ —Glycidoxypropyl methyljetoxirane, ⁇ — / 9 (aminoethyl) ⁇ —Aminobutyl propyl trimethoxy Orchid, ⁇ - ⁇ (aminoethyl) ⁇ -aminopropylmethyldimethoxysilane, ⁇ -aminopropyltriethoxysilane, ⁇ -phenyl, ⁇ -aminopropyltrimethoxysilane, ⁇ -mercaptopropyltrimethoxysilane, etc. Can be used.
- titanium ester titanium acetate, and titanium chelate can be used.
- Tan Tetra_n—Butoxytitanium, Tetrakis (2-Ethylhexyloxy) Titanium, G i—Propoxy'bis (acetylacetonato) Titanium, Titanium-I-Proboxoxyoctylene glycolet And titanium stearate are effective.
- a method of oxidizing the surface of an object using various surface modifying means to introduce a hydroxyl group, a carbonyl group, a carboxyl group, or the like, and firmly bonding the low-temperature-curable active oxide photocatalytic thin film according to the present invention is also effective. There is.
- a relatively hydrophilic resin such as a polyamide resin or a polyester resin
- a high adhesive force can be obtained without the above-mentioned pretreatment, but a polyolefin resin is not suitable for a crystalline resin. It is effective to perform these pre-processing.
- the scope of application to which the present invention is applied is not limited to the devices described above with reference to specific examples.
- the principle of the present invention is that the irradiation of an electromagnetic wave of a specific wavelength such as ultraviolet light can promote the polymerization of an inorganic polymer.
- T a point to form a thin film of the inorganic photocatalysts for the i 0 2 as a main component, the lability of the photocatalyst mainly comprising this Ding i 0 2 addition of various components
- photocatalytic functions can be provided. Organic substances can be decomposed on the surface of unprecedented low heat-resistant materials with weak light intensity unlike before.
- semiconductors and conductive fine particles that lower the surface resistance of the film an antistatic effect on the surface of the coating film can be obtained, so that dirt due to static electricity is reduced.
- the light applied to the surface of the component on which the photocatalytic film is formed is the power of a fluorescent lamp, an incandescent lamp, a mercury lamp, sunlight, or the like; Absent.
- a fluorescent lamp an incandescent lamp, a mercury lamp, sunlight, or the like
- Absent the effect can be obtained even if the light is transmitted through a component made of a transparent material such as a transparent plastic or glass.
- transparent plastic examples include ⁇ ⁇ ⁇ ⁇ , AS, PC, ⁇ BS, Particularly preferred are PVC and poly (4-methylpentene) -i (TPX). Further, these transparent plastic materials may be colored by mixing a pigment or a dye. However, when colored, yellow or red-green colored is not preferred because it absorbs short wavelength light and reduces the decomposition effect. A preferred color tone is blue or black (smoke).
- the value a is in a range from a fixed value to a fixed value.
- Figure 29 shows the results of evaluating the relationship between these colors and the separation efficiency.
- a plate made of PMMA resin and colored with various pigments under the same conditions as the test in Fig. 24 five cigarettes were burned and attached to the filter.
- the decolorization and decomposition rate of the smoke stain was measured.
- the photocatalyst material used is the sample No. 2 in Table 1, and the PMMA resin is a 2.0 mm (mm) thick steel plate made by coloring Acrypet MD of Mitsubishi Rayon Co., Ltd. in each color. Used. This is a resin to which an ultraviolet absorber is added, and absorbs ultraviolet light near 360 (nm).
- 29 is 2 It shows the decolorization rate obtained from the change in color difference after irradiating a filter with 40-watt fluorescent light at a distance of (m) for 20 hours to a dirty filter.
- Each chromatographic plate of the sample was placed on a soiled filter, illuminated by passing through a fluorescent lamp, and the decomposition rate was calculated based on the degree of decolorization.
- the product can withstand continuous use without accumulation of smoke stains.
- This test complies with JI S-Z-8730 (color difference display method).
- the measuring instrument used was Z 1001 DP manufactured by H-Hon Denshoku Kogyo Co., Ltd., in accordance with JI S-Z-8722. It is.
- As a measurement sample the transmitted light of a 2.0 (mm) thick plate was measured.
- the attached organic matter can be effectively decomposed, so that an air flow is generated.
- any device having a structure that filters the air flow can be applied to any product.
- it can be applied to oil heaters, gas fan heaters, electric heaters, and kotatsu as heating appliances. It can be similarly applied to air conditioners, dehumidifiers, and cool air fans. It can also be applied to heating and ultrasonic humidifiers. It can also be applied to heating utensils such as ovens and electromagnetic cookers. It can also be used for hair dryers. Further, it can also be used for devices having a cooling fan. That is, various kinds of computers such as a personal computer, a processor, and the like, displays of such computer equipment such as a cathode ray tube, and a copy machine.
- the low-temperature curing type highly active oxide photocatalyst thin film similar to the present invention can be provided also on the intake and exhaust ports used for ventilation of the air, and on a part of the filter attached to the intake and exhaust ports, and the same effect can be obtained. it can.
- ⁇ ⁇ Solution was prepared as follows. And dissolve the S n C Mr. propanol Lumpur, was prepared 1 0 wt% S N_ ⁇ z solution. Also, to prepare 4 w L% S b 2 ⁇ 5 made by dissolving Lee Sopurobokishia Nchimon propanol. Then these two solutions was equivalent mixing molar ratio of 1 to the S n () 7: 1 2-amino ethanol was added, followed by the addition of 4 moles of water with respect to S N_ ⁇ z , 5 wL% ATO solution was prepared.
- R u 0 2 - ATO solution the AT 0 solution by dissolving ruthenium ⁇ cetyl ⁇ cetearyl over Bok 0.0 5 wt% R u 0 2 - was 5 wt% AT 0 solution.
- AT 0 and R u 0 2 - shows a AT_ ⁇ added T i 0 2 powder method of producing.
- Photocatalyst coating solution was prepared by adding a predetermined amount of the previously prepared powder into a 4 wt% S 1 Oz sol and adding zirconia balls. The mixture was milled for 20 hours to prepare a coating solution. A filter made of acrylic fiber is immersed in the coating liquid prepared in this way, and the excess coating liquid is removed by air blowing.
- the composition of each photocatalyst was as shown in Table 10 below.
- the film forming method of the present invention can be manufactured at about 120 ° C., and can be applied to plastic materials other than Pyrex glass substrates.
- the ordinary Zosol gel method requires a temperature of about 40 CTC, which makes it difficult to apply it to plastic products, and requires more than 10 minutes to crystallize T i 0,.
- the film formation method of the present invention can form a film at a low temperature, a variety of substrates can be used, and a photocatalyst can be formed on any surface.
- the processing can be performed in a short time of several minutes, and the production cost can be significantly reduced.
- a photocatalyst filter it can be applied to an air washer or the like.
- a photocatalyst filter having the composition shown in Table 10 was attached to an air washer and operated in a room full of tobacco smoke, and the filter absorbed the tobacco smoke to discolor. Take out this discolored filter and irradiate it with fluorescent light The color change was measured to determine the decomposability of the adsorbed tobacco smoke. The decomposition rate was calculated from the amount of discoloration measured by a colorimeter.
- Table 10 shows the decomposition rate 5 hours after irradiation with a fluorescent lamp.
- the decomposition rate of ⁇ ⁇ 0 added catalyst is larger than that of ⁇ ⁇ ⁇ non-added catalyst.
- Ru0 2 one AT 0 added is further summer decomposition rate is large, it can be seen that R U_ ⁇ z, AT O added pressure is effective.
- ATO has an electron affinity that is slightly smaller than T i ⁇ , and there is almost no difference between them.
- This 0 A T is a conductive oxide has high wire carrier rear density, a large amount of carriers AT 0 is injected into the T i ⁇ 2, the activity of the photocatalyst is improved.
- AT0 has attracted attention as a conductive oxide, and ultrafine particles (particle size of 200 angstrom or less, particularly preferably from 20 angstrom to 100 angstrom or less are commercially available) are commercially available.
- T i ⁇ 2 photocatalyst by adding ultrafine particles AT O easier ATO additive pressurized T i 0 2 photocatalyst can be manufactured.
- a p-type conductor R U_ ⁇ z is, T i 0 2 is an n-type semiconductor, to attract Hall of 3 ⁇ 4 child and holes lambda TO has generated absorbs light, the recombination of electrons and holes Can be suppressed. Therefore, 12 atoms and holes generated by absorbing light can be effectively used for the catalytic reaction, and the decomposition rate can be further improved. Due to the above effects, the decomposition performance of the photocatalyst was improved in the present invention.
- the performance of the photocatalyst can be further improved by adding not only ATO but also other additives.
- Table 11 shows the composition of the catalyst obtained by adding L1, Na, and Mg to the photocatalyst prepared in Example 16 and the results of the cigarette smoke decomposition test. The results show that the decomposition rate is improved regardless of whether Li, Na, or Mg is added, and that a higher performance filter can be manufactured.
- L i, N a, and M g have an ion radius close to the ion radius of T i, and easily penetrate T i defects on the surface of T i O 2 to increase the stability of the crystal. Since i, Na, and Mg have strong ionicity, they can easily attract electrons, absorb light, separate electrons and holes, and increase the reaction efficiency.
- the RS0 solution was prepared as follows. Ruthenium acetyl acetate was dissolved in propanol to prepare a 2 moi% Ru 0, solution. Also,
- the powder was once dried at 250 ° C. in an evaporating dish to obtain a powder, and then treated at 850 ° C. for 5 hours to prepare an RS 0 powder.
- 3_Rei added Ding ⁇ shows photocatalytic Koti packaging liquid manufacturing procedure and RS 0 added T i 0 2 method for producing the photocatalyst filter.
- the film formation method of the present invention can be manufactured at about 120 ° C., and can be applied to plastic materials other than Pyrex glass substrates.
- the ordinary sol-gel method required a temperature of about 400 ° C, which made it difficult to apply to plastic products.It took more than 10 minutes to crystallize T i 0, It is.
- the manufacturing method of the present invention since the film formation is a “J-function” at a low temperature, the usable substrate is abundant, and the photocatalyst can be formed on any surface.
- a photocatalyst filter it can be applied to an air washer, etc. In this case, removal of odorous components, bacteria, tobacco smoke, etc. existing in the air.
- a filter with a photocatalyst loses its effect after saturated adsorption and needs to be replaced, because a normal filter is an adsorbent for removing and absorbing water. Fine ffl, tobacco smoke, etc. can be removed by the photocatalyst Sakugawa, so the number of filter replacements can be reduced. If a photocatalyst filter with the composition shown in Table 12 is installed in an air washing machine, this smoke will be removed. Operates in a full room Tobacco smoke was adsorbed to the filter 1 and the color was changed. The discolored filter was taken out, the color change was measured by irradiating a fluorescent lamp, and the decomposability of the adsorbed tobacco smoke was examined. The rate was calculated from the amount of discoloration measured by a colorimeter.
- Table 12 shows the decomposition rate 5 hours after irradiation with a fluorescent lamp.
- the decomposition rate of the R S0 -added catalyst was higher than that of the R S0 -free catalyst, indicating that the addition of R S0 was effective.
- RSO added photocatalyst by 13 ⁇ 4 3 0 and T1s 0 2 contacts, by a hole in the RSC) is T i 0 2 photocatalyst utilized, you increase the performance of the photocatalyst.
- the oxidation activity of the photocatalyst is due to the oxidation-reduction of electrons and holes generated by light absorption. In particular, the generated holes generate hydroxyl radicals and cause a strong oxidizing action.
- RS 0 is a p-type semiconductor and has a large number of holes.
- Table 13 shows the composition of the photocatalyst prepared in Example 19 to which, Na and Mg were added, and the results of the cigarette smoke decomposition test. The results show that the decomposition rate is improved regardless of whether Li, Na, or Mg is added, and that a higher-performance filter can be manufactured.
- L i, N a, and M g have an ion radius close to the ion radius of T 1 and easily enter T i 0, the T i defect in table fii, and increase the stability of the product.
- i, ⁇ :; M g may easily attract electrons for strong ionic, electrons and holes generated by absorption of light is separated to increase the anti ⁇ rate.
- the force also RS 0 particles in contact with T i ⁇ 2 particles present; uses S i 0 2 as Vine da one since also the particles present in S i 0 2, efficient at an unsupported.
- the RS 0 solution can be added to the T i 0 2 fine particles beforehand and fired, the contact area between the RS 0 and the T i ⁇ 2 particles will be large, the bonding state will be good by firing, and the electrons between heterogeneous semiconductors will be improved. Movement becomes smooth.
- RS ⁇ does not crystallize and does not function as a p-type semiconductor.
- T i ⁇ 2 the crystal becomes rutile at 6 0 0 ° C or higher. It is the anatase type that expresses a sufficient function as a photocatalyst. With the rutile type, the performance of the photocatalyst drops rapidly. Therefore, if the high temperature processing T i 0 2 after RSO addition, RS 0 is the force to be a p-type semiconductor, T i 0 2 is a phase transition to a rutile type, lose the function as a photocatalyst.
- ST0 powder was produced as follows. The Lee Seo propoxy titanium Natick Bok dissolved in pro Pano Ichiru to prepare a 2 mol% T i ⁇ 2 solution, followed by Ding i (molar ratio relative to input L: 1 of S r (N_ ⁇ 3) 2 was added , T i 0 2 molar ratio to 1: 1 2-amino Noetano one Sole added followed by the addition of 4 moles of water with respect to T 1 ⁇ 2, to prepare a 1 mol% ST 0 solution .
- the prepared RS ⁇ -added ST ⁇ photocatalyst is composed of ST ⁇ powder that has been sintered and grown at high temperature, and thus has a slightly poorer adhesion to the acrylic fiber than the TiO-based one, but looks beautiful.
- the composition of each photocatalyst is as shown in Table 14.
- a photocatalyst filter having the composition shown in Table 14 was attached to an air washer and operated in a room full of tobacco smoke, and the filter absorbed the tobacco smoke and discolored.
- the discolored filter was taken out and irradiated with a fluorescent light to measure the color change, and the decomposability of the adsorbed tobacco smoke was examined.
- the decomposition rate was calculated from the amount of discoloration measured with a colorimeter.
- Table 14 shows the decomposition rate 5 hours after irradiation with a fluorescent lamp.
- RS 0 added ST0 catalyst decomposition rate than the RSO added T i ⁇ 2 catalysts are greatly summer, it can be seen that RS0 added S Ding 0 is valid.
- the performance of the photocatalyst can be further improved not only by adding R S0 but also by adding other additives.
- Table 14 shows the composition of the catalyst prepared by adding Na and Mg to the prepared R S0 -added STO photocatalyst and the results of the cigarette smoke decomposition test. The results show that the decomposition rate is improved when any of Li, Na and Mg is added, and a more efficient filter can be produced.
- Li, Na, and Mg have ionic radii close to the ionic radius of Ti, and easily penetrate Ti defects on the ST0 surface to increase the stability of the crystal. Since Li, Na and Mg have strong ionicity, they can easily attract electrons and absorb light to separate generated electrons and holes, thereby increasing the reaction efficiency.
- the STO photocatalyst filter with the addition of RS 0 has slightly poor adhesion as described above. Therefore, by mixing a good T i ⁇ 2 system adhesion were prepared Koti ring photocatalytic filter foremost accession Lil fibers. Composition and tobacco smoke The degradability is shown in Table 15. As a result, good results were obtained in both adhesion and decomposition of tobacco smoke, and a high-performance photocatalyst could be produced.
- the p-type semiconductor RS 0 injects holes into the STO, or ST ⁇ absorbs light and attracts the holes out of the holes formed by the absorption of light. Coupling can be suppressed. Therefore, electrons and holes generated by absorbing light can be effectively used for the catalytic reaction, and the decomposition rate can be further improved. According to the effects described above, the decomposition performance of the photocatalyst could be improved in the present invention.
- the solid content was adjusted to 4 wt.% And adjusted by adding necessary amount of water.
- the ⁇ click Lil fibers were produced in the ZSM 5 added T i 0 2 fine particle dispersion S i 0 2 sol co one Bok to, T i O was treated 5 min at 1 2 0 ° C in S i 0 2 film z particulates and Z SM- 5 was formed T i O z dispersion S i 0 2 film filter one who co Bok the dispersed.
- a photocatalytic filter As a photocatalytic filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, and the like that are present in the air. In particular, saturated filters are used because ordinary filters use an adsorbent to remove them. The effect is lost after wearing, and the filter needs to be replaced.On the other hand, filters with photocatalysts can remove adsorbed odor components, bacteria, tobacco smoke, etc. by photocatalysis, so the number of filter replacements should be reduced. Can be.
- the photocatalyst filter prepared above was sealed in a glass container, and gas aldehyde, which is a gas component, was injected at 400 ppm, and the inside of the container was circulated with a fan to irradiate a fluorescent lamp to examine the photocatalytic performance.
- the gas was analyzed by connecting an infrared detector and circulating the gas, and the gas was always measured. The measurement results are shown in FIG. In the absence of zeolite, the acetate aldehyde starts at the beginning; S decreases sharply and then gradually decreases. When the gas is injected, it returns to the initial value, and when this operation is repeated, Adsorption and decomposition reactions reach equilibrium.
- the addition of zeolite improves the antibacterial properties of the dark reaction, and if Cu and Ag ions are exchanged, the performance is improved both during light irradiation and during the dark reaction.
- the agent could be prepared.
- photocatalysts can be formed on any material surface, providing highly active photocatalysts that are effective in the living environment, and efficiently removing gas components in the air by adsorption effects and decomposition reactions.
- the concentration of form components was 4 w 1.% and adjusted by adding necessary amount of water.
- the Jirukoniaboru was treated with 2 4 hr baud mill to disperse the T i O z particles to S i 0 2 sol, S i 0 2 T i 0 in the sol, dispersing fine particles A solution was prepared.
- T i () fine particle dispersion prepared on the acrylic fiber is coated.
- the S i O z sol is coated, and the mixture is treated with 12 (TC for 5 minutes to disperse the Ti ⁇ z fine particles in the S i O 2 film.
- a filter 1 coated with a Ti iz dispersion Sio 2 film was formed, and the composition of the produced photocatalyst is shown in Table 16.
- a photocatalyst filter As a photocatalyst filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, and the like that are present in the air. In particular, ordinary filters are absorbed and removed by an adsorbent, so the effect is lost after saturated adsorption and the filter needs to be replaced. On the other hand, a filter with a photocatalyst removes adsorbed malodor components, bacteria, cigarette smoke, etc. Since it can be removed by photocatalysis, the number of filter replacements can be reduced.
- a photocatalyst filter with the composition shown in Table 16 was attached to the air washer, It was operated in a room full of cigarette smoke, and the filter absorbed the cigarette smoke and discolored it. The discolored filter was taken out and irradiated with fluorescent light to measure the change in color, and the decomposability of the adsorbed tobacco smoke was examined. The decomposition rate was calculated from the amount of discoloration measured by a colorimeter.
- Fig. 34 shows the results of the decomposition test. The results showed that the decomposition performance was improved by adding the blue pigment.
- Table 16 shows the results of evaluating the film strength and light resistance other than the decomposition performance : each evaluation was performed as follows.
- the produced filter was repeatedly bent and pulled to evaluate whether the powder fell. If the powder did not fall due to bending and pulling, repeated bending and pulling were performed, and then air was blown at ZmZsec to check whether the powder peeled off.
- the evaluation was rated as X when peeled by bending or pulling, rated as ⁇ when peeled by blowing air when not peeled, and rated as ⁇ when peeled in any case.
- the light fastness was measured by irradiating the fabricated filter with a low-pressure mercury lamp (254 nm, 3 mW cm ') and measuring the time when the change in color reached 20% or more.
- the evaluation results showed that the addition of a pigment reduced the film strength, and that the film easily peeled off at 20 wt% or more. It can be easily peeled off, but if there is no bending or pulling operation, it will not be peeled off.
- pigments are excellent in light resistance, they contain organic groups and are gradually decomposed by photocatalysts.
- the condition usually used is the light of a fluorescent lamp, and the 35 hours in Table 16 is equivalent to 3 to 5 years under the fluorescent lamp.
- the pigment-added catalyst is inferior in film strength and light resistance, but since the filter catalyst is colored, the performance of the filter can be seen, so that it is easy to judge when to replace the filter. .
- an excellent filter can be manufactured by adding a pigment and, if necessary, a resin.
- the degradation characteristics of acetate aldehyde, urine, ammonia, and Escherichia coli were compared between the pigment-added photocatalyst and the pigment-free photocatalyst prepared in Example 25 using a fluorescent lamp, sunlight, a heating lamp, and a mercury lamp. .
- the decomposition characteristics of acetate, urea, ammonia, and Escherichia coli were 3 to 5 times as effective as those of the pigment-free photocatalyst, regardless of the lamp used.
- the pigment-added catalyst was able to obtain a sufficient effect not only with an ultraviolet lamp, but also with a lamp used in a living environment. In addition, the same results were obtained when red, green, green, etc. other than blue were added.
- a photocatalyst can be formed on any material surface, a highly active photocatalyst effective in a living environment can be provided, and the photocatalyst can be easily replaced.
- S i 0 2 sol preparation method 5 g of tetraethoxysilane was dissolved in 100 ml of a mixed solution of water, ethanol and propanol (3:27:70) and stirred at 40 "C for about 5 hours. The solution was left at room temperature for 2 weeks to obtain S i 0, sol.
- Table 18 shows the composition of the prepared photocatalyst.
- a photocatalyst filter As a photocatalyst filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, etc., which are present in the air blister. In particular, since ordinary filters are absorbed and removed by an adsorbent, the effect is lost after saturated adsorption and must be replaced. On the other hand, filters with photocatalysts absorb adsorbed odor components, bacteria, cigarette smoke, etc. Can be removed by photocatalysis, so that the number of filter replacements can be reduced.
- a photocatalyst filter having the composition shown in Table 18 was attached to an air purifier and operated in a room full of tobacco smoke, and the filter absorbed the tobacco smoke and discolored.
- the discolored filter was taken out and irradiated with fluorescent light to measure the change in color, and the decomposability of the adsorbed tobacco smoke was examined.
- the decomposition rate was calculated from the amount of discoloration measured by a colorimeter.
- Figure 35 shows the results of the decomposition test.
- S i 0 2 a (Circa) as a by-Nda
- performance as a photocatalyst beat low when the amount of the binder increases.
- acrylic resin it was found that the performance of the photocatalyst hardly changed even if the amount of the binder was large.
- Table 18 shows the results of evaluating the film strength, light resistance, and washing test in addition to the decomposition performance. In addition, each evaluation was performed as follows.
- the light fastness was measured by irradiating the fabricated filter with a low-pressure mercury lamp (254 nm, 10 mW / cm 2 ) and examining the time when the amount of color change was 20% or more. In the water washing test, the filter was repeatedly washed with water, and the number of times until the catalyst was peeled was evaluated.
- the evaluation results showed that the addition of an acrylic resin improved the film strength, and that the film did not peel off at 5 wt% or more.
- the light resistance it was found that the larger the amount of the acrylic resin added, the greater the deterioration.
- the acrylic resin contains an organic group and is gradually decomposed by a photocatalyst.
- this evaluation condition is quite accelerating, the condition usually used is the light of a fluorescent lamp, and 5 hours in Table 18 is equivalent to 3 to 5 years with a fluorescent lamp.
- the catalyst containing an acrylic resin has poor light resistance, but has excellent film strength, and can wash the filter catalyst.
- photocatalysts had only been effective for self-cleaning of organic and other contaminants and had no effect on inorganic contaminants such as dust.However, cleaning can remove inorganic contaminants and extend the life of the filter. Can be longer.
- the degradation characteristics of acetate aldehyde, urea, ammonia, and Escherichia coli were measured for the photocatalyst with acryl resin and the photocatalyst without acryl resin, prepared in Example 27, using a fluorescent lamp, sunlight, a white lamp, and a mercury lamp. Compared. As a result, it was found that the decomposition characteristics of acetate, urea, ammonia, and Escherichia coli were as effective as those of the photocatalyst without acrylic resin, regardless of the lamp used. Thus, it was found that the acrylic resin-added catalyst can provide a sufficient effect not only with an ultraviolet lamp but also with a lamp used in a living environment.
- silanol-modified acrylic resins in which silanol groups have been introduced into the side chains of acrylic resins have been developed for acryl resins in order to improve their chemical properties.
- an acrylic resin having a different amount of silanol group introduced was added to prepare a filter.
- Fig. 36 shows the evaluation results of the filter for decomposition of cigarette smoke and light resistance. The decomposition characteristics of tobacco smoke did not change significantly with the amount of silanol groups introduced (the amount of silanol introduced in the figure), indicating that the performance did not deteriorate. On the other hand, it was found that the light resistance can be improved by increasing the amount of introduced silanol groups.
- an organic resin when used, unlike a ceramic material such as silica, it can be cured without applying heat.
- a room temperature curing resin This can be achieved.
- room-temperature curing systems take about 24 hours, except for instant adhesives.
- Instant adhesives are hardened in a short time, and are gradually decomposed by photocatalysts.
- UV-curable resins can be cured in a short time and have excellent light resistance.
- the UV curing system cures with ultraviolet rays, and gradually polymerizes and cures with ultraviolet rays emitted from a fluorescent lamp.
- a solution was prepared by adding a UV curable resin to Ti 0 ? Fine particles. This solution was used to form a T i 0 2 film on Atta Lil fibers, to produce a photocatalyst with filter. The procedure is shown below.
- the solution prepared on the acrylic fiber was coated and irradiated with ultraviolet light for 15 seconds using a low-pressure mercury lamp at room temperature to form a filter coated with a photocatalyst.
- the composition of the prepared photocatalyst is shown in Table 19.
- Fig. 37 shows the results of examining the decomposition characteristics (decomposition rate after 5 hours) of tobacco smoke with respect to the addition of the coupling agent: 3 ⁇ 4. It can be seen that the addition of the coupling agent improves the photocatalytic properties. With the IJV cured resin alone, the resin completely covers the Ti 0 ? _ Particle surface and loses catalytic properties. The addition of couplings in g agent, it is possible to increase the exposed portion of the T i ⁇ 7 surface. In addition, the photocatalyst decomposes the surface adsorbed water to generate radicals. However, by adding a cupping agent, a large amount of the surface adsorbed water can be retained, and the catalyst performance can be exhibited.
- Table 19 shows the test results other than the catalyst performance.
- the water washing test enables water washing with 1 V curable resin at 10 wt% or more. No deterioration in light resistance was observed even after irradiation for 10 hours without any problem.
- a photocatalyst can be formed on any material surface in a short time at low temperature, providing a highly active photocatalyst that is effective in the living environment, can be washed with water, can remove inorganic dirt, and can replace and clean various application products. Reduce the number.
- the Ti 0 z fine particles / -dispersed Si i sol prepared on PET film was coated and treated at 120 ° C for 5 minutes while irradiating with a low-pressure mercury lamp (intensity: 15 mWZcm 2 ).
- Te to form S i 0 2 film
- T i 0 2 plastic film particles are the T i ⁇ 2 dispersion S i ⁇ 2 film dispersed co one and Bok in.
- the thin film obtained on the PET film had good film quality and strength, and the thickness was 300 nm.
- the prepared membrane was rubbed with an eraser with a load of 1 kg, and a strength test was performed.
- a strength test was performed.
- the film without B and P additions ⁇
- the force that caused film peeling at 0 times 5 and the film with B and P additions did not stick even at 100 times. From this, it was found that the film strength was improved by adding B and P.
- the decomposition activity of organic substances was evaluated.
- the activity test showed that An organic dye was coated and irradiated with light of 0.2 mWZcm 2 at a wavelength of 254 nm.
- the decomposition rate was determined from the amount of change from the initial dye transmittance. Table 20 shows the results. The hollow column in the table indicates that the element was not added.
- a mechanism for generating an air flow by an electric motor such as an air purifier, a ventilation fan, a fan, a vacuum cleaner, a clothes dryer, a dish dryer, a dishwasher, and a garbage disposal machine, is mainly used for indoor use.
- the low-temperature curing type highly active oxide photocatalytic thin film was provided on the air flow path, the filtration part, the exterior part, and the part illuminated by the built-in lighting mechanism of electrical products used in the environment. The following effects can be obtained.
- electronegativity is less than one.
- the addition of ions that are smaller than 0.2 nm and have a valence of 2 or less increased the effect of decomposing organic substances.
- metal oxide semiconductors with an electric affinity of 1.2 or more, including antimony-doped tin oxide, and metals of Ag, Cu, i, Pd, Rh, and Pt The addition of the fine particles together further increased the decomposition efficiency.
- the deodorizing effect of reducing the odor of the water is obtained.
- various microorganisms such as bacteria, fungi, pollen, etc. drift in the air due to weak light, these microorganisms are killed by the action of decomposing organic substances.
- the surface of the member on which the oxide catalyst thin film is formed is kept clean, the effect of reducing the amount of microorganisms floating in the indoor air using these products can be obtained.
- these air-filtering parts such as filters and nets, are often treated as replacement parts. If dirt accumulates or becomes clogged, the parts can be removed and cleaned, or new parts can be removed.
- the adhered dirt is decomposed, so that the life span up to the end can be extended and the frequency of replacement can be reduced.
- air cleaners, ventilation fans, electric fans, and vacuum cleaners may be remotely operated by providing an infrared receiver on the main unit and an infrared transmitter on the remote controller. This also has the effect of preventing a problem that dirt adheres to the receiving / transmitting portion of the device and hinders transmission / reception of signals.
- a metal oxide semiconductor having an electric affinity of 1.2 or more, including antimony-added tin oxide in a photocatalytic thin film, or Ag, Cu, Ni, P d, R h since the addition of fine metal particles I 3 t, the surface resistance of the film itself can be kept low.
- This antistatic effect is effective not only in preventing dirt due to adhesion of dust and the like, but also in preventing malfunction of electronic circuits due to electrostatic charging. In particular, it is highly effective for articles that tend to be triboelectrically charged during use, such as sweepers.
- Outer parts of the outer frame, frame, and case of air purifiers, ventilation fans, fans, vacuum cleaners, clothes dryers, dish dryers, dishwashers, and kitchen waste treatment machines are particularly effective because they tend to adhere to dust and dirt. is there.
- the photocatalytic thin film when forming a photocatalytic thin film having the above effects, is prepared from a solution containing a low molecular weight organometallic compound and water, By irradiating electromagnetic waves of a required specific wavelength, including ultraviolet light, etc. to break the bond between the group atom and the organic group, the reaction for forming a film is promoted.Thus, a thin film is formed at a lower temperature than before. You can now. For this reason, the surface of general-purpose plastics, including ABS, PS, PP, polyester, etc. used for electrical products as described above, and organic paints applied to steel plates, is exposed to heat by the base material. It is now possible to form oxide photocatalyst thin films without causing defects such as softening, deformation, bubble generation, cracking, embrittlement, reduced strength, and reduced toughness.
- the air flow path parts attached to the above-mentioned articles and the parts of the air flow path are made of materials that can withstand heat treatment at 300 ° C or more.
- the present invention has made it possible to easily form the above oxide photocatalytic thin film.
- the oxide photocatalyst thin film according to the present invention can form a hard film at a low temperature, and can be used as a substitute for a hard coat such as an acrylic resin which has been conventionally applied to the surface of a plastic molded product. There is also an effect.
- the gloss of the molded article can be increased as in the case of the conventional hard coat, the surface can be prevented from being damaged, and an effect of suppressing the growth of microorganisms, an antifouling effect, and an antistatic effect can be obtained.
- the oxide photocatalytic thin film formed on the fiber surface is vitreous, the surface has good adsorbability and wettability. This has the effect of improving odor collection and smoke particle collection efficiency.
- the contact angle of water droplets adhering inside can be reduced by utilizing the antifouling effect of the photocatalyst. This can reduce the total amount of residual water, which has the effect of increasing the drying efficiency of dishes.
- Various effects can be applied to applications where dew may not be useful if this effect is used.
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Abstract
Description
明 細 書 Specification
光触媒薄膜及びそれを備えた物品 技術分野 Photocatalytic thin film and article provided with the same
本発明は、 光触媒機能を有する粒子を塗膜中に分散した光触媒薄膜及 びそれを備えた物品に係わり、 特に耐熱性の低い材料である有機高分子 材料、 特に汎用の熱加塑性プラスチック製部品の表面に薄層状に酸化物 光触媒薄膜を形成した物品に関する。 また、 紫外線ランプや、 屋外の太 陽光等の強力な紫外線の得られない、 室内で用いるのに好適な物品の全 体あるいは一部表面に酸化物光触媒薄膜を備えた物品に関する。 The present invention relates to a photocatalytic thin film in which particles having a photocatalytic function are dispersed in a coating film and an article provided with the photocatalytic thin film, and particularly to an organic polymer material which is a material having low heat resistance, particularly a general-purpose thermoplastic plastic part. The present invention relates to an article in which an oxide photocatalytic thin film is formed in a thin layer on the surface of an object. The present invention also relates to an ultraviolet lamp or an article which does not provide strong ultraviolet rays such as outdoor sunlight and is suitable for use indoors, and which has an oxide photocatalytic thin film on all or a part of the surface.
例えば空気洗浄機, 換気扇, 扇風機, 掃除機, 衣類乾燥機, 食器乾燥 機, 食器洗い機, 厨芥処理機, 暖房機, 加湿機, 除湿機, 空気調和機, 加熱調理器具, 電磁調理器具, ヘア— ドライヤー, 脱臭機, こたつ等の 電動送風機を利用して、 空気の流れを作り出す装置類に関する。 For example, air washer, ventilation fan, fan, vacuum cleaner, clothes dryer, dish dryer, dishwasher, garbage disposal, heater, humidifier, dehumidifier, air conditioner, heating cooker, electromagnetic cooker, hair The present invention relates to devices that use an electric blower such as a dryer, a deodorizer, and a kotatsu to create an air flow.
これらの電気製品類表面に付着する、 空気中に浮遊している各種の汚 れ成分や微生物類を、 生活環境下での光によって、 光触媒機能により分 解して、 防汚, 消臭, 抗菌, 防黴, 濡れ性改善等の表面特性を得るため の技術およびその物品に関する。 背景技術 Various contaminants and microorganisms floating on the air that adhere to the surface of these electrical products are decomposed by the light in the living environment by the photocatalytic function to prevent soiling, deodorization, and antibacterial activity. The present invention relates to a technique for obtaining surface characteristics such as anti-mold, anti-mold, and improvement of wettability, and articles thereof. Background art
近年、 T i 〇2 光触媒を用いた有機物の分解作用を利用して、 防汚, 脱臭, 抗菌効果を発現する材料が注目を集めている。 これはニューセラ ミックス ( 1 9 9 6 ) N o. 2, 5 5に記載のような半導体光触媒の酸化 還元反応を用いたもので、 丁 i 0 2 薄膜をセラミックスタイルに形成し たものが提供されている。 一方、 成膜法としては酸化物薄膜は基板上にスパッタ リングのような 物理的方法によるものとゾルゲル法のような塗布法などの化学的な方法 によるものとがある。 前者は真空装置等を用いて低い温度で成膜が可能 である。 後者はスピンコ一卜, スプレ一など簡単な装置で基板上に塗布 し、 通常数百 °cの温度で処理することによって膜を得ることができる。 抗菌防臭用の材料である T i 0 z はアナターゼ ¾の結品が有効であり、 機能発現には結晶化が有効であることが報^されている (PiU No. ( P T C) WO 9 4 / 1 1 0 9 2 , ( P T C ) W〇 5 / ] 5 8 1 6 ); また丁 i O∑ に V, F e等を添加して卨性能化したものが報告されてい る (W. ) oi,A. Ter'miri,M.R. Hoffmann, J.Phys.Cheiii., 9 « , 1 3 6 6 9 - 1 3 6 7 9 ( 1 9 9 4 ) ) 。 Recently, by utilizing the decomposition of organic matter using T i 〇 2 photocatalyst, antifouling, deodorizing, material which exhibits an antibacterial effect has attracted attention. This is one using a redox reaction of the semiconductor photocatalyst, such as described in Nyusera mix (1 9 9 6) N o . 2, 5 5, is provided that forms a signature i 0 2 thin film on a ceramic style ing. On the other hand, as a film forming method, an oxide thin film is formed on a substrate by a physical method such as sputtering or by a chemical method such as a coating method such as a sol-gel method. The former can form a film at a low temperature using a vacuum device or the like. The latter can be applied to the substrate using a simple device such as a spin coater or a sprayer, and processed at a temperature of usually several hundred ° C to obtain a film. T i 0 z is a material for antibacterial is effective imaging products anatase ¾, the functional expression that crystallization is valid is broadcast ^ (PiU No. (PTC) WO 9 4 / 1 1 0 9 2, (PTC ) W_〇 5 /] 5 8 1 6); and V Ding i O sigma, that have been reported those卨performance of the addition of F e, etc. (W.) oi , A. Ter'miri, MR Hoffmann, J. Phys. Cheiii., 9 «, 13 669-13 679 (1994)).
上記のような材質や手法を用いて各種装置類へ酸化物光触媒薄膜を応 用した事例としては、 以下のような発明が知られている。 The following inventions are known as examples in which the oxide photocatalyst thin film is applied to various devices using the above-mentioned materials and methods.
空気清浄機すなわち、 室内の空気中の塵埃類や悪臭物質を取り除くこ とを目的とした装置については、 特開平 8— 266841 号公報ゃ特開平 8— 266605号公報ゃ特開平 8— 309148 号公報にあるような、 T i 〇2 を主成 分とする光触媒を担持したフィルターを内包し、 これに紫外線ランプな どの手段を用いて短波長の光を照射する機構を設けた技術である。 An air purifier, that is, an apparatus for removing dust and odorous substances from indoor air, is disclosed in Japanese Patent Application Laid-Open Nos. Hei 8-266841, Hei 8-266605, Hei 8-309148. as in, T i 〇 2 enclosing the filter and the photocatalyst carrying to principal component, a technique in which a mechanism for irradiating light having a short wavelength by using an ultraviolet lamp of any means thereto.
また、 扇風機への応用例としては、 特開平 7— 303819 号公報にあるよ うな、 金属部品の表面に T i 02 をキ:成分とする光触媒の薄膜を約 600 でで焼成する技術が知られている。 As an application example to fan the Una by in JP-A-7- three hundred and three thousand eight hundred and nineteen , the T i 0 2 on the surface of the metal part key: Technical and baked at about 600 a thin film of photocatalyst to components known Have been.
また特開平 9一 38189"¾·のようにファンへの応用事例でも、 発光ダイォ 一 ドを付設して紫外線を照射する機構が知られている。 Also, in a case of application to a fan as in Japanese Patent Application Laid-Open No. 9-138189 ", a mechanism for irradiating ultraviolet rays with a light emitting diode is known.
換気 ®への適用事例としては、 特開平 5— 157305 ^公報にあるような 紫外線ランプを併用したような構成が公知である。 また、 掃除機ゃ厨芥処理機の通気経路中に設置する脱臭フィルターと しての応用事例としては、 特開平 7— 1 08175 号公報に見られるような、 T i 0 2 を主成分とする光触媒を粉末状にして、 プラスチック繊維シ一 卜で包込んでヒー 卜シ一ルしたような技術が提案されている。 発明の開示 As an example of application to ventilation, there is known a configuration in which an ultraviolet lamp is used in combination as disclosed in Japanese Patent Application Laid-Open No. 5-157305 ^. The cleaner Ya garbage The application examples of the processing machine as a deodorizing filter is installed in the ventilation path, as seen in JP-A-7-1 08175, photocatalyst mainly comprising T i 0 2 There has been proposed a technology in which the powder is made into a powder form, wrapped in a plastic fiber sheet and heat sealed. Disclosure of the invention
従来の技術を用いて耐熱性の低い基材、 例えばプラスチック製部品上 への酸化物薄膜を形成するためには不充分な点がある。 ゾルゲル法によ り成膜したものには ヒ記文献にも記載されている抗 |S, 防臭材として抗 菌タイルがある力 、 酸化チタンを結晶化させるために数百 °C、 少なく と も 3 () 0 °C以上の熱処理が必要である。 従って、 プラスチック類、 特に 汎用の熱加塑性プラスチック類のような、 耐熱性の低い基材上への成膜 は困難である。 There are insufficient points for forming an oxide thin film on a substrate having low heat resistance, for example, a plastic part using conventional techniques. The film formed by the sol-gel method has the anti-S, antibacterial tile as a deodorant, which is described in the literature, and has several hundred ° C at least to crystallize titanium oxide. 3 () Heat treatment at 0 ° C or higher is required. Therefore, it is difficult to form a film on a substrate having low heat resistance, such as plastics, particularly general-purpose thermoplastic plastics.
また、 屋内のような光強度の低い環境においては、 丁 i 〔)2 体の有 機物の分解等の分解速度が、 充分でなく、 特に配設した別の光源を必要 とするという問題点も抱えたものであった。 In the light intensity low environment such as indoor, Ding i [) degradation rate of decomposition of two-body organic matter of, not sufficient, a problem that particularly require a separate light source which is disposed Was also held.
前述したような本発明の対象とする装置類は、 一般家庭やオフィスな どの屋内空間で用いる家庭電化製品を主としたものであるが、 これらの 製品類は主として有機高分子材料 (プラスチック) が用いられている。 ガラス部品が多く使われるテレビゃパソコン類のモニタ一を例外として、 一般の家庭電化製品類の部品の素材としては、 重量比で約 4 0〜 5 0 % がプラスチックであり、 残りのほとんどが金属類から成る。 容積比では、 9 0 %近く をプラスチックが占めている。 プラスチックは、 軽量化が容 ¾で、 意匠性が高く、 価格的にも安価である等の理 dlで広く用いられて いるが、 中でも特に熱加塑性プラスチックは、 成形作業の量産性の高さ から多く使われている。 As described above, the devices targeted by the present invention are mainly home appliances used in indoor spaces such as ordinary homes and offices, and these products are mainly made of organic polymer materials (plastics). Used. With the exception of televisions and monitors for personal computers, which are often used for glass parts, plastics account for about 40 to 50% of the weight of general household appliances, and most of the rest are metal. Consisting of Plastics account for nearly 90% by volume. Plastics are widely used for their physical properties, such as light weight, high designability, and low price, but especially thermoplastic thermoplastics have high productivity in molding work. Many are used from.
最も広範に用いられる構造部材としての汎用プラスチックと しては、 ポリプロピレン( P P ), ァク リルブタジエンスチレン共重合体(八 B S ) スチレンアク リル共重合体 (A S ) , ボリスチレン ( P S ) , ナイロン The most widely used general-purpose plastics as structural members include polypropylene (PP), acrylic butadiene styrene copolymer (8BS), styrene acryl copolymer (AS), polystyrene (PS), and nylon.
( P A) , ポリカーボネー ト ( P C) , 塩化ビニル ( P V C) , メタク リル ( P M M A ) , ポリエチレン ( P E ) , ポリァセタ一ル( P〇 M ), ポリエチレンテレフタ レー 卜 ( P 丁) , ポリブチレンテレフタ レー 卜(PA), Polycarbonate (PC), Vinyl Chloride (PVC), Methacryl (PMMA), Polyethylene (PE), Polyacetal (PM), Polyethylene Terephthalate (P), Polybutylene Tele Phthalate
( B T ) 等が挙げられるが、 いずれの材料も .3 0 0 °Cを越える ij¾境で の変形には耐えることができない。 (BT), but none of the materials can withstand deformation in an ij environment exceeding 0.30 ° C.
例えば、 A S TM, D - 6 4 8 ( 1 8. 6 kg/cm2 ) の熱変形温度は 2 5 (TC近辺である。 特殊な高耐熱性樹脂としてガラス繊維等を練り込 んだポリフエ二レンサルフアイ ド, ポリフエ二レンォキサイ ド, ポリエ —テルイ ミ ドといったようなものもある力、 非常に高価で上記のような 用途で大量に用いることができない。 For example, the heat distortion temperature of AS TM, D-648 (18.6 kg / cm 2 ) is around 25 (around TC. Polyphenol containing glass fiber etc. as a special high heat-resistant resin Some such things as lensulfide, polyphenylene oxide, and polyether-termide are very expensive and cannot be used in large quantities in such applications.
般に耐熱特性の高い素材ほど、 価格が卨く、 特に外装部品などに多 く用いられるのが P E, P S , A B S , P P , F V Cで、 これらで平均 してプラスチック部品類の 7 5 %以上を める。 この中で最も耐熱性の 高い A B Sでも前述の A S TM熱変形温度は 1 2 0 C以下であり、 300 °Cでは完全に溶解して液状になり、 酸化分解も進む。 In general, materials with higher heat resistance are more expensive, especially PE, PS, ABS, PP, and FVC, which are used more frequently for exterior parts. These materials average 75% or more of plastic parts. Confuse. Among them, even the ABS with the highest heat resistance has the above-mentioned ASTM heat deformation temperature of 120 C or lower, and at 300 ° C it completely dissolves to become a liquid and undergoes oxidative decomposition.
また、 金属類などの無機材料の表面に塗料を塗布した面を対象とする 場合でも、 3 0 0°Cを越える耐熱性を有する材料は限定される。 通常、 塗料には熱硬化性樹脂が用いられる。 例を挙げると、 ボリエステル, ァ ク リル, メラミン, エポキシ, ウレタン等が代表例であり、 1 5 0°C程 度の温度で焼き付けるのが一般的である。 これらの塗料も、 3 0 0 °Cを 越える環境に曝されると、 光沢を消失したり、 剥がれが出るなどの問題 の発生することが多い。 Further, even when the surface is coated with a paint on an inorganic material such as a metal, a material having a heat resistance exceeding 300 ° C. is limited. Usually, a thermosetting resin is used for the paint. For example, polyester, acrylic, melamine, epoxy, urethane, etc. are typical examples, and baking is performed at a temperature of about 150 ° C. These paints also suffer from problems such as loss of gloss and peeling when exposed to temperatures above 300 ° C. Often occurs.
これらのデータが示すように、 汎用の材料に、 従来の技術ではゾルゲ ル法により成膜するには耐熱特性上の大きな問題があった。 As these data show, there was a major problem in heat resistance when using conventional materials to form films by the sol-gel method on general-purpose materials.
一方、 3 0 0 °Cを越えない温度範囲内で膜を形成する方法である、 ス パッタ リ ング, C V D , 真空蒸着法といったような物理的方法では、 真 空装置等の大がかりな装置が必要であり生産コス トが高い。 また、 成膜 時高真空下において膜が形成されるため、 酸化物光触媒の組成比ずれが 大きく、 光触媒性能が悪化する。 さらに、 成膜時には有機材料を基板と する場合、 逆スパッタされ基板にダメージを^え、 ¾板の変形等を招く 等の問題点がある。 また、 ゾルゲル法のような塗布法による化学的な方 法においては、 酸化物微粒子を分散させたシリカゾルを用いた場合、 耐 熱性の無い基板上への成膜は、 熱処理の温度が低いために充分な焼結が できず、 形成した酸化物膜の強度及び耐水性が不充分となる。 On the other hand, physical methods such as sputtering, CVD, and vacuum deposition, which form a film within a temperature range not exceeding 300 ° C, require large-scale equipment such as vacuum equipment. And production costs are high. In addition, since the film is formed under a high vacuum during the film formation, the composition ratio deviation of the oxide photocatalyst is large, and the photocatalytic performance deteriorates. Further, when an organic material is used as a substrate during film formation, there is a problem that the substrate is reversely sputtered, damaging the substrate, and causing deformation of the substrate. In addition, in a chemical method using a coating method such as a sol-gel method, when a silica sol in which oxide fine particles are dispersed is used, a film formed on a substrate having no heat resistance has a low heat treatment temperature. Sufficient sintering cannot be performed, and the strength and water resistance of the formed oxide film become insufficient.
以上のような理由から、 従来既存の技術では、 一般的な電化製品に用 いる有機高分子材料の表面に、 変形や劣化などのダメージを与えること なく、 T i 0 2 を主成分と した光触媒の薄膜を形成することが事実上困 難であった。 For the above reasons, in the conventional existing technology, the surface of the organic polymer material are use in general appliances, without causing damage such as deformation or deterioration, the photocatalyst mainly comprising T i 0 2 It was practically difficult to form a thin film.
本発明の目的は、 耐熱性の乏しい材料、 例えばプラスチックや塗料の 表面上にも形成可能な高活性な光触媒薄膜、 及びそれを形成した抗菌, 防汚, 脱臭効果を有した物品を提供することにある。 An object of the present invention is to provide a highly active photocatalytic thin film that can be formed on the surface of a material having poor heat resistance, for example, a plastic or paint, and an article having the antibacterial, antifouling, and deodorizing effects formed from the thin film. It is in.
一方、 T i 〇2 等を主成分とした光触媒の有機物分解効果自体を高め る工夫については、 前記の光触媒応用技術の発明の中では言及がない。 すなわち、 T i 0 2 を含む膜の光活性度を改善するための材料配合上 の工夫がなされていない。 従って、 例えば、 脱臭を目的とした従来公知 の利用法である、 特開平 8— 309 1 48 号公報や、 特開平 8— 266605 号公報 の場合、 あるいは、 たばこのャ二等による汚れを分解するような利用法 である、 特開平 9一 38189号公報の場合や、 調理時の油などの汚れを分解 するような用途への応用例である特開平 5— 157305 号などにおいて、 い ずれのものも光触媒自体の活性度が充分でないために、 紫外線を照射す る機構や、 加熱手段などを併設することで分解反応を高めている。 これらは、 光強度が少ない場合の T i 0 体のィ. /機物分解速度が、 充分でないことが ¾大の原因であり、 これを ¾めるための工夫がなされ ていないので、 光強度を増すための手段と して、 紫外線ランプなどを併 用しているものである。 紫外線ランプとしては、 通常高圧水銀ランプや メタルハライ ドランプなどが用いられるが、 電源装置や、 冷却機構など の機構が必要となり、 応用製品全体の重量や価格アップにつながる。 ま た、 ランプの寿命が 2 0 0 0時間程度であり、 定期交換作業が必要とな るなど、 実用性に問題があった。 On the other hand, the device of Ru enhances the organic decomposition effect itself of the photocatalyst mainly comprising T i 〇 2, etc., no mention is in the invention of the photocatalyst applied technology. That is, devised in material formulation for improving the optical activity of the film containing the T i 0 2 is not performed. Therefore, for example, JP-A-8-309148 and JP-A-8-266605, which are conventionally known methods for deodorization, are used. For example, in the case of Japanese Patent Application Laid-Open No. Hei 9-138189, or in a method of decomposing dirt such as oil during cooking In Japanese Unexamined Patent Publication No. 5-157305, the activity of the photocatalyst itself is not sufficient for any of them, so that the decomposition reaction is enhanced by providing a mechanism for irradiating ultraviolet rays and a heating means. These are caused by the fact that the T i 0 body is not sufficiently fast when the light intensity is low. The reason for this is that the light intensity is not sufficient, and no measures have been taken to improve this. An ultraviolet lamp is also used as a means to increase power. As UV lamps, high-pressure mercury lamps and metal halide lamps are usually used, but a power supply and a cooling mechanism are required, leading to an increase in the weight and price of the entire application product. In addition, the lamp had a service life of about 2000 hours, and required periodic replacement work.
従来技術では、 T i 02 に F e, Vを添加して分解効率を上げるため の技術が公知ではあるが、 数百 °Cの高温処理を行い卨性能化しており、 低融点の耐熱性に乏しい基板材料への応用が困難である。 In the prior art, T i 0 2 to F e, a technique for increasing the decomposition efficiency by the addition of V is in a known hundreds ° has卨performance of perform high temperature treatment and C, the low melting point of heat resistance It is difficult to apply to poor substrate materials.
本発明の別の目的は、 低温で成膜できる光触媒膜の、 光分解効率を、 T i 0 2 単体での分解効率より向上させて、 従来必要とされた光強度よ り少ない強度でも付着物を分解できるようにすることにある。 Another object of the present invention, the photocatalyst film can be deposited at a low temperature, the photolysis efficiency is improved than the decomposition efficiency at T i 0 2 alone, conventionally required by the deposit even with a small intensity Ri by the light intensity Is to be able to be decomposed.
また従来技術では、 抗菌性や防臭, 脱臭といった用途においては、 対 象とする物質が有機物であり、 また対象物が微細粒子あるいは分子状で あるために、 付着した液状の有機物や微粒子状の有機物は分解すること ができたが、 大きなサイズの繊維類や塵埃類については、 有機物であつ ても分解に非常に時間がかかったり、 あるいは、 上ぼこりを中心と した 無機物の分解は極めて困難であり、 汚染防止の用途においては、 不完全 なものであった。 これらの汚れは、 般に電気的に帯電した状態で空気 中に浮遊しているために、 電気絶縁性の高い個体表面に付着すると、 そ の静電気がなかなか放電されず、 付着したままの状態になってしまう。 付着した無機物汚れによって光が遮られて、 光触媒面に充分な光が照射 されず、 有機物の分解効率を低下させる問題もあった。 In the prior art, in applications such as antibacterial properties, deodorization, and deodorization, the target substance is an organic substance, and since the target substance is a fine particle or a molecular substance, a liquid organic substance or a fine particle organic substance adhered thereto. Was able to be decomposed, but for large-sized fibers and dusts, it took a very long time to decompose even organic substances, or it was extremely difficult to decompose inorganic substances, mainly dust Yes, imperfect in pollution control applications It was something. Since these stains are generally electrically charged and float in the air, if they adhere to the surface of a highly electrically insulating solid, the static electricity is not easily discharged, and the stains remain as they are. turn into. There is also a problem that the light is blocked by the attached inorganic contaminants, so that the photocatalytic surface is not irradiated with sufficient light and the decomposition efficiency of organic substances is reduced.
本発明の別の目的は、 これら光触媒の酸化分解効果では原理的に分解 除去することが困難な、 大きなサイズの邋埃類や、 無機物系の汚れが、 静電気力によって対象とする部材にしないようにすることにある。 Another object of the present invention is to prevent large-sized dust and inorganic-based dirt, which are difficult to decompose and remove in principle with the oxidative decomposition effect of these photocatalysts, from becoming a target member due to electrostatic force. It is to make.
上記 Q的を達成するために本 ¾明の特徴とするところは、 空気清浄機, 換気扇, 扇風機, 掃除機, 衣類乾燥機, 食器乾燥機, 食器洗い機, 厨芥 処理機などのような電動送風機を駆動させて空気流を発生させる機構を 有する、 主に屋内で用いる電気製品の部品の中で、 空気流路やその空気 流路中の濾過機構や、 あるいは室内照明光の当たる外装部品類の表面に 低温硬化型高活性酸化物光触媒薄膜を設けることにある。 In order to achieve the above Q, the features of the present invention are electric blowers such as air purifiers, ventilation fans, electric fans, vacuum cleaners, clothes dryers, dish dryers, dishwashers, garbage disposal machines, etc. Among the parts of electrical appliances mainly used indoors that have a mechanism to generate an air flow by being driven, the surface of the air flow path, the filtration mechanism in the air flow path, or the exterior parts exposed to the indoor illumination light Another object of the present invention is to provide a low-temperature curing type highly active oxide photocatalytic thin film.
対象とする部品の素材の融点または分解温度が 3 0 0 °C以下であり、 特に、 汎用の熱加塑性プラスチックからなる成形部材や、 繊維部材, 発 泡体部材, シー ト状部材には、 低温硬化型高活性酸化物光触媒薄膜を設 けることによって、 従来の問題であった、 汚染, 微生物繁殖, 悪臭発生 等の問題が解決される。 The melting point or decomposition temperature of the material of the target component is 300 ° C or less. Particularly, for molded members made of general-purpose thermoplastic plastics, fibrous members, foamed members, and sheet-shaped members, By providing a low-temperature curing type highly active oxide photocatalytic thin film, problems such as contamination, propagation of microorganisms, and generation of offensive odor can be solved.
本発明では、 T i 〇2 を主体とする酸化物光触媒の薄膜の膜厚の最適 化, T i 0 2 粒子径の最適化, 電気陰性度の低い適当なイオンの添加, S i 02 をバインダーとする場合の T i 02 との混合比の最適化, 電気 親和力の高い酸化物半導体の添加, 適当な貴金属類の添加等の配合処方 により、 光触媒の反応の活性度を向上させた薄膜を上記の電気製品の空 気流路ゃ外装部品表面に形成することにより、 従来不可能であった、 室 内光レベルでの防汚, 脱臭, 微生物繁殖抑制効采を得ることができるよ うになつたものである。 また膜の積層化によって酸化分解に弱い有機物 系の下地へのダメ一ジを防止できる。 In the present invention, optimization of the thickness of the thin film of oxide photocatalyst mainly comprising T i 〇 2, T i 0 2 Optimization of the particle size, the addition of low electronegativity suitable ion, the S i 0 2 optimization of the mixing ratio of T i 0 2 in the case of a binder, the addition of high electron affinity oxide semiconductor, the formulation of the addition of a suitable noble metals, a thin film with improved activity of the reaction of the photocatalytic Is formed on the surface of the air flow path of the above-mentioned electrical product ゃ exterior parts, which has been impossible in the past. It is possible to obtain antifouling, deodorizing, and microbial growth control effects at the level of internal light. In addition, by stacking the films, damage to the organic base, which is susceptible to oxidative decomposition, can be prevented.
同時に本発明では、 S i 〇z や T i 〇 を主体とする無機ポリマーの 薄膜を形成させる工程中に、 有機金属化合物の金属原子と有機 Sとの結 合を破壊させるために必要な特定波長を含む電磁波を照射し、 加水分解 反応を促進する工程を取り入れることにより、 無機ボリマ一の高分子化 が低温で行えるようになったために、 上 ^のような耐然性の低い、 汎用 の熱可塑性プラスチック表面にも、 変形や溶融, 分解などが生じない程 度の低温で強固な酸化物光触媒薄膜の強度が得られるようになったもの である。 At the same time, in the present invention, the specific wavelength required to break the bond between the metal atom of the organometallic compound and the organic S during the process of forming a thin film of an inorganic polymer mainly composed of S i 〇 z and T i 〇 Incorporating a process that promotes the hydrolysis reaction by irradiating electromagnetic waves containing, the inorganic polymer can be polymerized at a low temperature. The strength of a strong oxide photocatalytic thin film can be obtained at such a low temperature that no deformation, melting, or decomposition occurs on the surface of the plastic.
以下、 低温硬化型高活性酸化物光触媒薄膜の評細な内容について説明 をする。 Hereinafter, the detailed contents of the low-temperature curing type highly active oxide photocatalytic thin film will be described.
酸化物光触媒である T i 0 . 微粒子が分散している酸化物光触媒薄膜 中に、 電気陰性度が 1 . 6より小さく、 イオン半径が 0 . 2 n mより小さ い元素であって、 原子価が 2以 ドのィォンを添加したことによリ反応効 率が改善されたものである。 具体的な添加する元素と しては N a, L i, , S r, M g , C a , Z nが特に有効であり、 これらの元素の添加量 と しては 0 . 5〜 2 0 w t % が好ましい。 T i 〇2 微粒子の大きさは 5 〜2 O n mに調整すると最も有効的である。 Oxide photocatalyst T i 0. An oxide photocatalytic thin film in which fine particles are dispersed is an element with an electronegativity of less than 1.6 and an ionic radius of less than 0.2 nm and a valence of less than 0.2 nm. The reaction efficiency was improved by adding two or more ions. As the specific elements to be added, Na, Li,, Sr, Mg, Ca, and Zn are particularly effective, and the added amounts of these elements are 0.5 to 20. wt% is preferred. It is most effective to adjust the size of the T i 〇 2 fine particles to 5 to 2 O nm.
また T i 02 微粒子が S i 〇2 中に分散している酸化物光触媒薄膜に おいては、 T i 〇2 / S i 0 2 の重量比が 9〜 5であることが好適であ る。 The T i 0 2 particles Oite the oxide photocatalytic thin film dispersed in the S i 〇 2, Ru preferably der that the weight ratio of T i 〇 2 / S i 0 2 is 9-5 .
前記酸化物薄膜の膜厚は 1 0 0〜 5 0 0 n mであることが望ましい。 添加する成分が前記のイオンに加えてさらに、 少なく とも電子親和力 力 1 . 2 以上の金属元素から構成される酸化物半導体を主体とする酸化 物微粒子が分散していると更に効果が増す。 特に元素が S n , F e , C rからなるものが好適である。 その添加量は 2〜 5 0 w t %が好まし レ、。 中でも A T O (アンチモン添加酸化スズ。 アンチモンの重量割合は、 1 %から 〗 0 %が望ましい。 ) を主体とする酸化物微粒子は特に効果が 大きい。 これら半導性の微粒子を添加すると、 膜自体の表面抵抗値が低 下するために、 酸化分解できない無機系の汚れを含めて汚れ ¾体が静電 気付着しにく くなる。 The oxide thin film preferably has a thickness of 100 to 500 nm. The component to be added is, in addition to the above ions, at least an electron affinity The effect is further enhanced when oxide fine particles mainly composed of an oxide semiconductor composed of a metal element having a force of 1.2 or more are dispersed. In particular, those whose elements are composed of Sn, Fe and Cr are preferred. The addition amount is preferably 2 to 50 wt%. Among them, oxide fine particles mainly composed of ATO (antimony-added tin oxide; the weight ratio of antimony is preferably 1% to 0%) are particularly effective. When these semiconductive fine particles are added, the surface resistance value of the film itself is reduced, so that dirt particles, including inorganic dirt that cannot be oxidized and decomposed, are less likely to adhere electrostatically.
更に酸化物光触媒薄膜を複数の積層構造にしても有効であり、 表面よ り数えて第 1 層は S i 0 2 中に T i ◦ 2 微粒子が分散してあり、 その膜 中には前 ¾のイオンが添加してあり、 表面より数えて第 2層には、 前記 の酸化物半導体を主体とする酸化物微粒子が分散しているものである。 これにより酸化に対して耐久性の低いプラスチックなどの表面でもダメ ージを与えることなく効果的に光触媒が機能する。 また同第 2層には F e , A 1 , Z rのうち少なく とも一種が添加してあると更に効果的で ある。 Still more effective even if the oxide photocatalytic thin film to a plurality of the laminated structure, the first layer counting Ri by surface Yes dispersed is T i ◦ 2 particles in S i 0 2, ¾ prior to its film The oxide fine particles mainly composed of the above oxide semiconductor are dispersed in the second layer counted from the surface. This allows the photocatalyst to function effectively without damaging even surfaces of plastics or the like that are less resistant to oxidation. It is more effective to add at least one of Fe, A1, and Zr to the second layer.
添加成分が前記のイオンに加えてさらに、 P t:, R h , P d , A g, C u, N i のうち少なく とも一種を添加すると効果的である。 It is effective to add at least one of Pt :, Rh, Pd, Ag, Cu, and Ni in addition to the above-mentioned ions.
丁 i 0 2 は光触媒としての機能を有しており、 有機物の分解による抗 菌, 消臭, 防汚等の作用を持つ。 その機能は半導体である T i 〇2 が光 特に紫外線を照射すると生じる電子とホールに起因する。 半導体である T i 02 はバン ドギャップ以上のエネルギーを持つ光を照射すると、 電 子とホールを生成する。 生成した電子とホールは T i 0 2 表面に吸着し た水を分解して Hラジカルと◦ ί Iラジカルを生成する。 この〇 Ηラジカ ルが有機物と反応することにより、 有機物を分解することができる。 こ の様な機構で光触媒は有機物等を分解しているが、 さらに反 速度を人 きくするには以下の二つの手段がある。 第 1 は つの活性点の仕事量を 多くすることで、 第 2は活性点の数を多くすることである。 活性点の数 を多くするには、 表面積を大きくすること、 すなわち T i 〇 z を微粒子 化することにより達成できる。 また、 活性点の仕事量を多くするために は、 T i 〇2 (アナタ一ゼ) の結晶化を βくすることと、 電子とホール の再結合を防止することである。 以上を満足することにより反応速度を 大きくすることができる。 しかし、 Τ 1 〔 (アナターゼ) の結晶化を 良くすることと表面積を大きくすることは相反することであり、 両立は 困難である。 すなわち、 結晶性を^上することは粒 f径の増加を招き、 表面積は低下してしまう。 従って、 結晶性を向上させる方向と表 ffi積を 大きく させる方向との間に、 最適域が存在する。 その ^適領域は本発明 の多くの実験結果より 5〜 2 0 ri mであることを見出した。 T i 〇z 微 粒子を分散させる場合に無機バイ ンダ一と して使用する酸化物の種類を 変えてもこの粒子径の範囲で分解速度が大きくなった。 Ding i 0 2 has a function as a photocatalyst, having antibacterial due to decomposition of organic matter, deodorant, the effect of the anti-fouling or the like. Its function is attributed to electrons and holes generated when the semiconductor T i 〇 2 irradiates light, particularly ultraviolet light. When T i 0 2 a semiconductor is irradiated with light having energy higher than bandgap, generates the electronic and hole. Generated electrons and holes to generate ◦ ί I radicals and H radicals by decomposing the water adsorbed on the T i 0 2 surface. By reacting this radical with an organic substance, the organic substance can be decomposed. This The photocatalyst decomposes organic substances and the like by the following mechanism, but there are the following two means to further increase the reaction speed. The first is to increase the work of one active point, and the second is to increase the number of active points. Increasing the number of active sites can be achieved by increasing the surface area, that is, by making T i 〇 z finer. In order to increase the work of the active site, it is necessary to reduce the crystallization of T i i 2 (anatase) by β and to prevent recombination of electrons and holes. By satisfying the above, the reaction rate can be increased. However, improving the crystallization of Τ 1 [(anatase) and increasing the surface area are contradictory, and it is difficult to achieve both. In other words, increasing the crystallinity leads to an increase in the grain f diameter and a decrease in the surface area. Therefore, there is an optimum range between the direction of improving crystallinity and the direction of increasing surface efficiency. The appropriate region was found to be 5 to 20 rim based on many experimental results of the present invention. Degradation rates in a range of the particle diameter be changing the type of oxide used as the inorganic by-Sunda one has increased when dispersing T i 〇 z fine particles.
電子とホールの再結合を防止することにより反応速度を向上させるに は、 電子とホールの分離効率をあげることによ り達成される。 T i 02 表面には T i 欠陥が存在する。 この欠陥は電子とホールの再結合点とな り、 反応を阻害する。 ここに、 イオン半径が T i と同程度のイオンが添 加されると表面の T i 欠陥に侵入し、 欠陥が消滅し再結合点が減少する。 さらに、 正イオンで存在するため、 電子を引き付けホールと分離でき、 有機物の酸化反応を促進することができる。 本発明は、 このような効果 を有する添加剤の条件が電気陰性度が 1 . 6 より小さく、 イオン半径が 0 . 2 n m より小さいものが有効であることを見出した。 Improving the reaction rate by preventing recombination of electrons and holes can be achieved by increasing the efficiency of electron and hole separation. The T i 0 2 surface there are T i defects. This defect becomes a recombination point between the electron and the hole and hinders the reaction. If an ion having an ion radius of about the same as that of Ti is added, it penetrates the Ti defect on the surface, the defect disappears, and the recombination point decreases. Furthermore, since it exists as a positive ion, the electron can be attracted and separated from the hole, and the oxidation reaction of organic matter can be promoted. The present invention has found that an additive having such an effect is effective if the electronegativity is less than 1.6 and the ionic radius is less than 0.2 nm.
さらに、 本発明は他の酸化物半導体微粒子の添加によっても高性能化 できること見出した。 これはキャリア濃度の小さい T i 0 2 にキャリア 濃度の大きな酸化物半導体よリ、 キヤリアを注入することにより達成さ れる。 従って、 酸化物半導体から T i 0 2 にキヤリアが流れやすいよう にする必要がある。 酸化物半導体の電子親和力が T i以下であるとショ ッ 卜キーバリアが形成される。 そこで、 添加する材料は電子親和力がFurthermore, the present invention improves the performance by adding other oxide semiconductor particles. I found what I can do. This large oxide semiconductor by Li in the carrier concentration to a small T i 0 2 carrier concentration is achieved by injecting the carrier. Therefore, it is necessary to make it easier carrier from the oxide semiconductor to T i 0 2 flow. When the electron affinity of the oxide semiconductor is less than or equal to Ti, a Schottky barrier is formed. Therefore, the material to be added has an electron affinity
1 . 2 e V 以上である必要がある。 It must be at least 1.2 eV.
また、 本発明では I'' e, A 丄 , Z r を添加すると T i 0 z の光触媒が 失われる も見出した。 有機物を主体とする ^板材料を用いた場合、 光 触媒作用により基板を自己破壊するという問题がある。 In the present invention, it has also been found that addition of I ″ e, A 丄, and Zr results in loss of the photocatalyst of T i 0 z . There is a problem that when using a board material mainly composed of an organic substance, the substrate is self-destructed by photocatalysis.
そこで、 本発明は基板と光触媒の間にバリア層を形成するが、 このバ リア層に F e, A 1 , Z rを添加することで、 完全に自己破壊を抑制す ることができる。 さらに、 高性能なバリア層であるため、 膜厚を十分薄 くすることが可能となった。 A T 0などの導電性微粒子を添加した場合 及び積層した場合は、 光触媒の性能を向上すると共に、 帯電防止機能が 付与されることによって、 有機物の分解だけでなく、 空気中に浮遊して いるほこリなどの無機物の付着を防ぎ、 より高性能な防汚機能を提供で きる。 また、 本発明では上記のような活性が高く、 従来より微弱な光照 度で分解することができ、 あるいは、 帯電防止機能を有しているので、 汚れとなる微粒子自体が静電気で付着しにくい特性をもつ高活性光触媒 の薄膜を、 廉価で汎用性の高いものの、 従来の膜の形成方法では耐熱性 が不充分の素材表面に膜形成できるようにした。 Therefore, in the present invention, a barrier layer is formed between the substrate and the photocatalyst. By adding Fe, A1, and Zr to the barrier layer, self-destruction can be completely suppressed. Furthermore, because of the high performance of the barrier layer, the thickness can be made sufficiently thin. When conductive fine particles such as AT0 are added and when they are laminated, the performance of the photocatalyst is improved, and the antistatic function is added, so that not only decomposition of organic matter but also dust floating in the air is achieved. It can prevent the adhesion of inorganic substances such as water and provide a higher performance antifouling function. In addition, the present invention has a high activity as described above, and can be decomposed with weaker light illuminance than before, or has an antistatic function, so that the fine particles themselves that become dirty are less likely to adhere due to static electricity. Although it is inexpensive and versatile, a thin film of a highly active photocatalyst having a high film thickness can be formed on the surface of a material that has insufficient heat resistance with conventional film formation methods.
このためには、 チタンやシリコンを含む、 低分子量の有機金属化合物 と水とを含む溶液を、 無機ポリマー化し高分子化する際に、 該有機金属 化合物の金属原子と有機基との結合を破壊させるために必要な特定波長 を有する電磁波を照射する工程を入れることで、 該有機金属化合物の加 水分解反応が促進され、 前記溶液中に金属酸化物のプレボリマーが形成 され、 膜形成温度を低くすることができる。 For this purpose, when a solution containing water and a low molecular weight organometallic compound containing titanium and silicon is polymerized into an inorganic polymer, the bond between the metal atom and the organic group of the organometallic compound is broken. By applying a step of irradiating an electromagnetic wave having a specific wavelength necessary for causing the The water splitting reaction is promoted, and a prepolymer of metal oxide is formed in the solution, so that the film formation temperature can be lowered.
該特定波長の電磁波とは、 紫外線光が最も好ましい。 低分チ量の有機 金嵐化合物と水とを含む溶液を、 被着体表面に塗布した後に、 紫外線光 などの該有機金属化合物の金属原子と有機基との結合を破壊させるため に必要な特定波長を有する電磁波を照射するようにし、 同時に加熱乾燥 するか、 あるいは、 電磁波照射工程の後に塗股を加熱乾燥するようにす るのが最も望ましい。 The electromagnetic wave having the specific wavelength is most preferably ultraviolet light. After applying a solution containing a small amount of organic gold compound and water to the surface of the adherend, it is necessary to break the bond between the metal atom and the organic group of the organometallic compound such as ultraviolet light. It is most preferable to irradiate an electromagnetic wave having a specific wavelength and heat and dry at the same time, or to heat and dry the coat after the electromagnetic wave irradiation step.
また、 従来の技術で用いられていた光触媒 W:を有する酸化チタン粒子 を無機薄膜中に分散したものでは、 酸化チタンのみから構成される光触 媒に比べ、 酸化チタンの占有面積が小さい分、 性能が低下するという問 題があった。 特に、 膜強度を必要とする場合は無機バイ ンダーを多く添 加し、 強度を強くするが活性は著しく低下するという問題があった。 In addition, the titanium oxide particles having the photocatalyst W: used in the conventional technology dispersed in the inorganic thin film have a smaller area occupied by titanium oxide than the photocatalyst composed of titanium oxide alone. There was a problem that performance deteriorated. In particular, when film strength is required, a large amount of an inorganic binder is added to increase the strength, but there is a problem that the activity is significantly reduced.
そこで本発明の目的は、 酸化チタンがバインダ一中に分散した構成で あっても、 卨活性な光触媒材料を提供し、 生活環境下でも充分機能する 光触媒を用いた製品を提供することにある。 特に光触媒のセルフク リー ニング特性を利用し、 製品の部品交換及び洗'净问数を低減させる。 Therefore, an object of the present invention is to provide an active photocatalyst material even in a configuration in which titanium oxide is dispersed in a binder, and to provide a product using a photocatalyst that functions sufficiently even in a living environment. In particular, use the self-cleaning characteristics of the photocatalyst to reduce product replacement and washing time.
上記課題を解決するため、 本発明は酸化チタンからなる光触媒に AT(), R u 02 を添加する。 また、 L i, N a , M gのいずれか一種を添加す る。 To solve the above problems, the present invention is the AT photocatalyst comprising titanium oxide (), the addition of R u 0 2. Also, any one of Li, Na, and Mg is added.
また、 本発明は酸化チタン粉末に直接 A T O粒子をコーティ ングする ことで異種半導体界面の接合状態を良好にする製造法である。 さらに、 本発叨は前処理として高温処理し、 コーティ ング時は 1 2 0 °C程度の低 温で成膜が可能なコーティ ング方法である。 Further, the present invention is a production method for improving the bonding state at the interface between different kinds of semiconductors by directly coating ATO particles on titanium oxide powder. Furthermore, the present method is a coating method in which high-temperature processing is performed as a pretreatment, and a film can be formed at a low temperature of about 120 ° C during coating.
酸化物半導体の電子親和力が T 】 のそれより小さい場合は、 微粒子の 粒子界面にはショッ トキ一バリァが形成され、 添加した酸化物半導体の キャリアが丁 i 〇2 中に注入できず効果が現れない。 これに対して酸化 物半導体の電子親和力が T i のそれより小さい場合は、 微粒子の粒子界 面にはショッ トキーバリアが形成されず、 ォ一ミ ック接合となり、 容易 に酸化物半導体のキャリアが T i 02 中に注入され、 有効に機能する。 特に A T〇は、 電子親和力は T i より若十-小さいが、 その差はほとんど 無いため性能向上が見られる。 これは導電性酸化物である Λ T 0はキヤ リア濃度が高く、 A T〇の大量のキャリアが T i 02 中に注入され、 光 触媒の活性が向 ヒする。 If the electron affinity of the oxide semiconductor is smaller than that of T A Schottky barrier is formed at the particle interface, and the carrier of the added oxide semiconductor cannot be injected into the metal oxide layer 2 and the effect is not exhibited. On the other hand, when the electron affinity of the oxide semiconductor is smaller than that of T i, a Schottky barrier is not formed at the particle interface of the fine particles, and a quasi-junction is formed. It injected into T i 0 2, functions effectively. In particular, AT〇 has a slightly lower electron affinity than T i, but there is almost no difference, so the performance is improved. This lambda T 0 is a conductive oxide has high wire carrier rear density, a large amount of carriers AT_〇 are injected into the T i 0 2, the activity of the photocatalyst countercurrent heat.
また、 近年 Λ T 0については導電性酸化物と して注目され、 超微粒子 が市販されている。 T i 02 光触媒に超微粒子 A T〇を添加してより簡 単に A T O添加 T i 02 光触媒を作製することが出来る。 ただしこのよ うな超微粒子 A T 0を用いた場合、 超微粒子 A T 0添加では T i 02 微 粒子に接触した A T〇粒子も存在するが、 S i 02 中に存在する粒子も あり、 効率的でない。 一方、 本発明の製造法の場合は丁 i 02 微粒子に あらかじめ A T〇溶液を添加し焼成するため、 A T〇と T i O, 粒子の 接触面積が大きく、 さらに焼成により接合状態も良好で異種半導体間で の電子移動もスムーズとなる。 また p型半導体である R u 02 は、 n型 半導体である T i 02 , Λ T〇が光を吸収し生成した電子とホールのう ちホールを引き付けるため、 電子とホールの再結合を抑制することが出 来る。 したがって、 光を吸収して生成した電子及びホールを有効に触媒 反応へ利用でき、 更に分解率を向上できる。 In recent years, ΛT 0 has attracted attention as a conductive oxide, and ultrafine particles have been commercially available. T i 0 2 photocatalyst by adding ultrafine particles AT_〇 more easy simply can be manufactured ATO additive T i 0 2 photocatalyst. However, when using this good UNA ultrafine AT 0, AT_〇 particles in contact with T i 0 2 fine particles are ultrafine particles AT 0 added is also present, but also particles present in the S i 0 2, efficient Not. On the other hand, when the production method of the present invention is that firing is added in advance AT_〇 solution Ding i 0 2 particles, AT_〇 and T i O, large contact area of the particle, further bonded by firing condition was good heterologous Electron transfer between semiconductors also becomes smooth. The R u 0 2 a p-type semiconductor, T i 0 2 is an n-type semiconductor, lambda T_〇 to attract absorbed generated electrons and holes caries Chi hall light, recombination of electrons and holes It can be suppressed. Therefore, electrons and holes generated by absorbing light can be effectively used for the catalytic reaction, and the decomposition rate can be further improved.
また、 L i, N a , M gの添加はそれらのイオン半径が T i のイオン 半径と近く、 T i 02 表面の T i 欠陥に容易に侵入し、 結晶の安定性を 增加させる。 また、 L i , N a, M gはイオン性が強いため電子を引き 付け易く、 光を吸収し生成した電子とホールを分離し反応効率を大きく することができる。 Also, L i, N a, the addition of M g is the ion radius and near their ionic radii T i, easily penetrate into T i defects T i 0 2 surface to增加the stability of the crystal. L i, Na and Mg attract electrons because of their strong ionicity. It is easy to attach and separates electrons and holes generated by absorbing light, which can increase the reaction efficiency.
本発明の成膜法は、 1 2 0°C程度で作製が可能であり、 セラミックス 基板はもちろんのこと、 プラスチック材料への応用が可能である。 通常 のゾルゲル法では、 4 0 (TC程度の温度が必要であるためプラスチック 製品への応用が困難であったり、 T i 〇 2 の結晶化に 1 ϋ分以 hの時間 が必要である。 一方、 本発明の作製法は低温で成膜が可能であるため、 使用できる S材が豊富で、 どの様な表面にも光触媒を成膜できる :, また. 数分間という短時間処理が可能で 4:産コス 卜の大 fclな低―ドが可能である, 本発明は、 酸化チタンからなる光触媒に R S〇 ( R u S r O:,)を添加 したものである。 また本発明は: T 0 ( S r T i O:, ) , R S 0 , ィ ン ダ一からなる光触媒である。 さらに、 本発明はし 】 , N a, M gのうち いずれか一種を添加することを特徴とする光触媒である。 The film forming method of the present invention can be manufactured at about 120 ° C., and can be applied not only to ceramic substrates but also to plastic materials. In normal sol-gel method, 4 0 (or is difficult to apply to plastic products for a temperature of about TC is required, it takes time for 1 Y component than h for the crystallization of T i 〇 2. Meanwhile since fabrication method of the present invention can be deposited at low temperatures, abundant S material that can be used, can be formed even photocatalyst what kind of surface:., also 4 possible short-term treatment of several minutes : The production cost can be reduced to a large fcl, and the present invention is obtained by adding RS〇 (RuSrO :,) to a photocatalyst composed of titanium oxide. 0 (S r T i O :,), RS 0, It is a photocatalyst consisting of a single kind of material. Further, the present invention provides a photocatalyst characterized by adding any one of, Na and Mg.
また、 本発明は、 半導体光触媒粉末に直接 R S 0をコ一ティ ングする ことで異種半導体間の界面の接含状態を良好にする製造法であって、 さ らに、 前処理として高温処理し、 コーティ ング時は 1 2 ()°C程度の低温 で成膜が可能なコーティ ング方法である。 The present invention also relates to a production method for improving the state of contact at the interface between different kinds of semiconductors by coating RS0 directly on the semiconductor photocatalyst powder, and furthermore, performing high-temperature treatment as pretreatment. This is a coating method capable of forming a film at a low temperature of about 12 () ° C during coating.
R S O添加光触媒は、 1 30と丁 1' 〇 が接触することで、 R S Oの ホ一ルを丁 i 02 光触媒が利用することにより、 光触媒の性能が 上す る。 一方、 触媒の酸化活性は、 光の吸収により生成した電子とホールの 酸化還元作用に起因する。 特に 成したホールは、 水酸化ラジカルを生 成し強力な酸化作用を生じる。 R S◦は p型半導体であり大量のホ一ル を有する。 R S Oと T i 02 が接触することにより、 T i (〕2 屮にホー ルが注入され、 T i 02 表面で有機物等を酸化させ、 光触媒の活性を向 上することができる。 L i , N a , M gはイオン半径が T i のイオン半径と近く、 T i 〇7 表面の T i 欠陥に容易に侵入し、 結晶の安定性を増加させる。 また、 L i , N a, M gはイオン性が強いため電子を引き付け易く、 光を吸収 し生成した電子とホールを分離し反応効率を大きくすることができる。 RSO added photocatalyst, by 1 30 and T1s' 〇 contacts, by the e Ichiru of RSO Ding i 0 2 photocatalyst is utilized, you on the performance of the photocatalyst. On the other hand, the oxidation activity of the catalyst is due to the redox effect of electrons and holes generated by light absorption. In particular, the formed holes generate hydroxyl radicals and cause strong oxidation. RS◦ is a p-type semiconductor and has a large amount of holes. By RSO and T i 0 2 contacts, Hall is injected into the T i (] 2屮, oxidizing the organic substances in T i 0 2 surface can be on improvement of photocatalytic activity. Li, Na, and Mg have ionic radii close to the ionic radius of T i, and easily penetrate T i defects on the surface of T i 〇 7 to increase the stability of the crystal. Since Li, Na, and Mg have strong ionicity, they can easily attract electrons, absorb light, separate generated electrons and holes, and increase the reaction efficiency.
R S O添加は、 1¾ 30粉末を丁 1 02 粉末に混合する手法と酸化チタ ン粉末に R S 0ゾルをコーティ ングし焼成する方法がある。 前者は Ti02 微粒 に接触した R S〇粒子も存在する力'、'、 S i 0? をバインダーとし て使用するため S i ◦ 7 中に存在する粒子もあり、 効率的でない。 一方 後者は T i 〇 2 微粒子にあらかじめ R S 0溶液を添加し焼成することが でき、 }^ 8〇と丁 1 〇2 粒子の接触面積が大きく、 さらに焼成により接 合状態も良好で異種半導体間での電子移動もスムーズとなる。 しかし、 R S〇を作製するには 7 0 0〜 8 5 0 °Cという温度が必要で、 これ以下 の温度では R S 0が結晶化しないため p型^導体として機能しない。 RSO addition, there is a method for 1¾ 30 powder Ding 1 0 2 powder RS 0 sol technique and titanium oxide emissions powder to be mixed with the then Koti ring firing. The former force is also present RS_〇 particles in contact with the Ti0 2 fine ',', also particles present in the S i ◦ 7 for use in the S i 0? A binder, not efficient. While the latter can be calcined by adding a pre-RS 0 solution T i 〇 2 particles,} ^ 8_Rei and Ding 1 〇 2 particles larger contact area, further between junction state is also good heterogeneous semiconductor by calcination Electron transfer at the surface becomes smooth. However, to produce RS 7, a temperature of 700 to 850 ° C is required. At temperatures lower than this, RS 0 does not crystallize and does not function as a p-type conductor.
T i 02 の場合、 6 0 0 °C以上でその結晶はルチル型となる。 光触媒と しての充分な機能を発現するのは、 アナターゼ型である。 ルチル型では 光触媒の性能が急激に低下してしまう。 従って、 1 3〇添加後に丁1〇2 を^温処理すれば、 R S 0は p型半導体となる力 T i Oz はルチル型 に相転移し、 光触媒としての機能を失ってしまう。 そこで、 光触媒とし て丁 i 〇2 同様な機能が期待できる S T〇(S r T i 〇3) を用いて、 R S 0添加 S T 0光触媒が有効となる。 3丁 0は丁 1 〇2 とほぼ同様な バン ド構造を有している。 また、 その製造法は 7 0 0〜 8 5 0 °Cという 高温で処理して結晶化させる。 さらに、 R S 0と S T 0はいずれの結品 もぺロブスカイ 卜であって、 その結晶格子定数は S r— 0が共通である ためにほぼ同様である。 従って、 作製条件も R S〇に非常に近く、 接合 状態も良好となり光触媒の活性を向上できる。 W In the case of T i 0 2 , the crystal becomes rutile at 600 ° C. or higher. It is the anatase type that exhibits a sufficient function as a photocatalyst. With the rutile type, the performance of the photocatalyst drops rapidly. Therefore, 1 if 3_Rei ^ raising process Ding 1_Rei 2 after addition, RS 0 is the force T i O z as a p-type semiconductor phase transition to rutile, lose the function as a photocatalyst. Therefore, Ding i 〇 2 similar function as the photocatalyst can be expected ST_〇 using (S r T i 〇 3), RS 0 added ST 0 photocatalyst is effective. 3 chome 0 has substantially the same bands structure T1s 〇 2. In addition, the production method is to crystallize by treating at a high temperature of 700 to 850 ° C. Furthermore, RS 0 and ST 0 are both perovskites, and their crystal lattice constants are almost the same because S r-0 is common. Therefore, the manufacturing conditions are very close to those of RS 接合, the bonding state is good, and the activity of the photocatalyst can be improved. W
1 6 また、 従来の光触媒は分解速度が小さいために、 ガスの分解除去に時 間を要した。 また、 光が照射されない場合は無力で、 光照射時のみの作 用する。 従って、 細菌等について抗菌作用によ り細菌数を減少できるが, 光未照射時間が長いと細菌の繁殖の恐れがある。 16 In addition, conventional photocatalysts require a long time to decompose and remove gases because their decomposition rates are low. When light is not irradiated, it is powerless and works only when light is irradiated. Therefore, the number of bacteria can be reduced by the antibacterial action of bacteria and the like.
そこで、 本発明の Θ的はガスの除去を速度を大きくするとともに、 光 未照射時の抗菌作用を加味することにある,, Therefore, it is an object of the present invention to increase the speed of gas removal and to add an antibacterial effect when no light is irradiated.
上 ¾課 11を解決するため、 本発明は酸化チタンからなる光触媒に、 吸 着剤を添加した。 添加した吸着剤はゼォライ 卜である。 また、 本究明は 酸化チタンからなる光触媒に、 C u , A g , L i , N a, M gのうちい ずれかをイオン交換したゼォライ 卜である。 In order to solve the above Section 11, the present invention added an adsorbent to a photocatalyst composed of titanium oxide. The added adsorbent is zeolite. The present study is a zeolite obtained by ion-exchanging one of Cu, Ag, Li, Na, and Mg with a photocatalyst consisting of titanium oxide.
従来の光触媒は酸化チタンに代表される半導体光触媒材料からなる。 これらの材料は光触媒の酸化還元反応により抗 [ 及びセルフク リーニン グできることが特徴である。 セルフク リ一ニングは汚れが目立つように なれば触媒の劣化がわかるかもしれなレ、が、 抗菌性は 視で判断するの が難しい。 特に膜剥がれ及び性能劣化等、 機能が低下したにもかかわら ず、 気づかずに使用すれば危険な細菌等の繁殖が進み、 問題となる可能 性がある。 Conventional photocatalysts are composed of a semiconductor photocatalyst material represented by titanium oxide. These materials are characterized in that they can be deoxidized and self-cleaned by a redox reaction of a photocatalyst. In self-cleaning, deterioration of the catalyst may be noticed if stains become noticeable, but antibacterial properties are difficult to judge visually. In spite of the reduced functions, such as film peeling and performance degradation, dangerous germs and other bacteria may proliferate if used unnoticed.
そこで、 本発明は目視で簡単に性能を判断できる光触媒材料を提供す ることにある。 Therefore, an object of the present invention is to provide a photocatalyst material whose performance can be easily judged visually.
上記問題を解決するため、 本発明は光触媒からなる抗菌, 防汚材料に おいて、 機能の劣化が目視でわかることを特徴とする光触媒からなる抗 菌, 防汚材料であって、 酸化チタンからなる光触媒に可視光を吸収する 顔料を添加した光触媒である。 In order to solve the above problems, the present invention relates to an antibacterial and antifouling material comprising a photocatalyst, wherein deterioration of the function is visually recognized. This is a photocatalyst in which a pigment that absorbs visible light is added to the photocatalyst.
光触媒は一般に紫外線を吸収して触媒作用を生じる。 生活環境 ドで僅 かな紫外線のみ存在し、 この微 な光を利用して光触媒は抗菌, 防汚を 行っている。 可視光を有効に利用できれば生活環境下で高性能な光触媒 を提供することができる。 太陽電池では既に可視光を利用した酸化チタ ンを用いた湿式太陽電池が試作されている。 これは、 可視光を吸収する 色素を積層し、 色素が可視光を吸収して励起した電子が酸化チタンを刺 激し、 電流がながれるという增感作用によるものである。 同様な減少は 光触媒にも同様な効果が期待できる。 酸化チタンに "J視光を吸収する材 料を添加することで、 可視光を吸収し励起した電子を酸化チタンを刺激 し、 光触媒の酸化還元反応に利用することができる。 ただし、 この様な 增感作用を有する色素は有機物系が多く、 紫外線により直接分解するだ けでなく、 光触媒作用によっても簡単に分解される。 さらに、 可視光を 有効利用することから性能も向上し、 より分解しやすい状態となり、 生 活環境下であってもすぐ劣化する。 そこで、 本発明では紫外線よる劣化 の少ない顔料系に着目 し試験を行ったところ、 顔料系は分解速度が小さ く、 さらに増感作用も有することを見出した。 顔料とは言え原料 有機 物が主であるため、 いずれは分解し劣化する。 しかし、 顔料添加の場合 は生活環境下で徐々に分解するため、 逆にこれを利用すれば製品の部品 交換時期に分解速度を調整して、 取替え時期を材料がしらせることが可 能となる。 Photocatalysts generally absorb ultraviolet light to produce a catalytic action. In living environments, there is only a small amount of ultraviolet light. Is going. If visible light can be used effectively, a high-performance photocatalyst can be provided in a living environment. As a solar cell, a wet solar cell using titanium oxide using visible light has already been manufactured. This is due to the fact that dyes that absorb visible light are stacked, and electrons excited by absorption of visible light by the dye irradiate the titanium oxide, causing a current to flow. A similar decrease can be expected for photocatalysts. By adding a material that absorbs visible light to titanium oxide, the electrons that absorb visible light and excite it can stimulate the titanium oxide and be used for the redox reaction of the photocatalyst.色素 Sensitive dyes are mostly organic substances and are not only decomposed directly by ultraviolet light, but also easily decomposed by photocatalysis, and because they use visible light effectively, their performance is improved and they are decomposed. Therefore, the present invention focused on a pigment system that is less likely to be degraded by ultraviolet light and conducted a test, and found that the pigment system had a low decomposition rate and further exhibited a sensitizing effect. Despite the fact that pigments are mainly organic substances, they eventually decompose and degrade, but when pigments are added, they gradually decompose in the living environment. By using, it is possible to adjust the disassembly speed at the time of product parts replacement and to make the material replacement time.
また、 従来の光触媒は酸化チタンに代表される半導体光触媒材料から なる。 これらの材料は光触媒の酸化還元反応によ り抗菌及びセルフク リ 一二ングできることが特徴である。 セルフクリ一二ングは汚れが目立つ ようになれば触媒の劣化がわかるかもしれないが、 抗菌性は目視で判断 するのが難しい。 特に膜剥がれ及び性能劣化等、 機能が低下したにもか かわらず、 気づかずに使用すれば危険な細菌等の繁殖が進み、 問題とな る可能性がある。 そこで、 本発明は目視で簡単に性能を判断できる光触媒材料を提供す るため、 本発明は光触媒からなる抗菌, 防汚材料において、 機能の劣化 が目視でわかることを特徴とする光触媒からなる抗菡, 防汚材料であつ て、 酸化チタンからなる光触媒に可視光を吸収する顔料を添加した光触 媒である。 The conventional photocatalyst is made of a semiconductor photocatalyst material represented by titanium oxide. These materials are characterized by their antibacterial and self-cleaning properties through the redox reaction of the photocatalyst. Self-cleaning may indicate deterioration of the catalyst if the stain becomes noticeable, but antibacterial properties are difficult to determine visually. In particular, even if functions are deteriorated, such as film peeling and performance degradation, dangerous germs etc. will grow if used unnoticed, which may be a problem. Therefore, the present invention provides a photocatalyst material which can easily determine the performance by visual observation. Therefore, the present invention provides an antibacterial and antifouling material comprising a photocatalyst, wherein deterioration of the function is visually recognized. II. An antifouling material, a photocatalyst made by adding a pigment that absorbs visible light to a photocatalyst made of titanium oxide.
光触媒は一般に紫外線を吸収して触媒作用を生じる。 生活環境下で僅 かな紫外線のみ存在し、 この微量な光を利用して光触媒は抗菌, 防汚を 行っている。 可視光を有効に利用できれば生 ¾ J¾ ¾下で ¾性能な光触媒 を提供することができる。 太陽電池では既に可祝光を利川した酸化チタ ンを用いた湿式太陽電池が試作されている。 これは、 可視光を吸収する 色素を積層し、 色素が可視光を吸収して励起した ta子が酸化チタ ンを刺 激し、 電流がながれるという増感作用によるものである。 同様な滅少は 光触媒にも同様な効果が期待できる。 酸化チタンに可視光を吸収する材 料を添加することで、 可視光を吸収し励起した電子を酸化チタンを刺激 し、 光触媒の酸化還元反応に利用することができる。 ただし、 この様な 増感作用を有する色素は有機物系が多く、 紫外線により iS接分解するだ けでなく、 光触媒作用によっても簡単に分解される。 さらに、 可視光を 有効利用することから性能も向上し、 より分解しやすい状態となり、 生 活澴境下であってもすぐ劣化する。 そこで、 本発明では紫外線による劣 化の少ない顔料系に着目 し試験を行ったところ、 顔料系は分解速度が小 さく、 さらに増感作用も有することを兑出した。 顔料とは え原料は有 機物が主であるため、 いずれは分解し劣化する。 しかし、 顔料添加の場 合は生活環境下で徐々に分解するため、 逆にこれを利/ ¾すれば製品の部 品交換時期に分解速度を調整して、 取替え時期を材料がしらせることが 可能となる。 また、 従来、 プラスチック製品に応用した光触媒は、 酸化チタンにシ リ力等の無機バインダ一を添加した物である。 このような酸化チタン粒 子を無機バインダ一に分散した光触媒は、 酸化チタンのみから構成され る光触媒に比べ、 酸化チタンの占有面積が小さい分、 性能が低下すると いう問題があった。 特に、 膜強度を必要とする場合は無機バインダーを 多く添加し、 強度を強くするが活性は著しく低下するという問題があつ た。 また、 光触媒は有機物の分解に優れるが無機物の汚れに対しては無 力である。 ただし、 無機物の汚れは有機物の ¾れの上に極端に付若する t 光触媒作用により有機物の汚れを除去すれば、 無機物の汚れの付 '?もあ る程度防止できる。 しかし、 一旦無機物が付着すれば付着した部分は光 が透過することがなく光触媒作用が失われ、 有機物の汚れを分解できず、 結果として汚れが促進する。 そこで親水性を高めるなどにより洗浄を行 い無機物の付着を取り除く ことで対応している。 しかし、 洗浄する光触 媒材料及び製品については、 光触媒を構成するバイ ンダ一を多く用いる ことで強度を向上させる必要があるが、 上記のように光触媒作用は低下 するという問題があった。 Photocatalysts generally absorb ultraviolet light to produce a catalytic action. Only a small amount of ultraviolet light exists in the living environment, and the photocatalyst performs antibacterial and antifouling by using this minute amount of light. If visible light can be used effectively, a high-performance photocatalyst can be provided under production conditions. As a solar cell, a wet type solar cell using titanium oxide, which has illuminated light, has already been manufactured. This is due to the sensitizing effect in which dyes that absorb visible light are laminated, and the dyes that absorb visible light excite the titanium oxide to excite the titanium oxide, causing a current to flow. A similar decline can be expected for photocatalysts. By adding a material that absorbs visible light to titanium oxide, the electrons that absorb and excite visible light can stimulate the titanium oxide and be used for the redox reaction of the photocatalyst. However, such dyes having a sensitizing effect are mostly organic substances, and are not only decomposed by UV light but also easily decomposed by photocatalysis. Furthermore, since visible light is effectively used, the performance is improved, and it is more easily decomposed, and deteriorates immediately even in a living environment. Therefore, in the present invention, a test was conducted with a focus on a pigment system having little deterioration due to ultraviolet rays, and it was found that the pigment system had a low decomposition rate and also had a sensitizing effect. Since pigments and other raw materials are mainly organic, they eventually decompose and degrade. However, when pigments are added, they are gradually decomposed in the living environment, so if this is used, the decomposition rate can be adjusted at the time of replacement of parts of the product, and the replacement time can be reduced. Becomes Conventionally, a photocatalyst applied to a plastic product is a product obtained by adding an inorganic binder such as a silica force to titanium oxide. Such a photocatalyst in which titanium oxide particles are dispersed in an inorganic binder has a problem that, compared to a photocatalyst composed of only titanium oxide, the performance is reduced by the smaller area occupied by titanium oxide. In particular, when film strength is required, a large amount of an inorganic binder is added to increase the strength, but there is a problem that the activity is significantly reduced. The photocatalyst is excellent in decomposing organic substances, but is ineffective against inorganic dirt. However, stains of inorganic substances by removing the ¾ Re extremely Tsukewaka to t light catalyzed by the organic contamination on the organic matter, with the dirt of inorganic '? Can extent prevented Ru mower. However, once the inorganic substance adheres, the adhering part does not transmit light and loses the photocatalytic action, so that the organic substance cannot be decomposed, and as a result, the contamination is promoted. To cope with this problem, washing is performed by increasing the hydrophilicity to remove the adhesion of inorganic substances. However, for the photocatalyst material and product to be cleaned, it is necessary to increase the strength by using a large number of binders constituting the photocatalyst, but there is a problem that the photocatalytic action is reduced as described above.
そこで、 本発明では、 バイ ンダーを多量に添加しても光触媒の性能低 f を生じることなく、 水洗等の洗浄を行つた場合に膜剥がれが生じない 光触媒材料を提供し、 有機物だけでなく、 無機物の汚れを簡単に洗浄で き、 製品の洗浄回数及び部品交換を少なくする。 Accordingly, the present invention provides a photocatalyst material that does not cause film peeling when washing such as water washing does not occur even if a large amount of a binder is added, without causing a decrease in the performance f of the photocatalyst. Inorganic dirt can be easily cleaned, reducing the number of product cleanings and parts replacement.
本発明は光触媒からなる抗菌防汚作用を有する材料において、 水洗い が可能で無機物の汚れを除去でき、 有機樹脂を添加することにより強度 をより強くする。 According to the present invention, a material having an antibacterial and antifouling action composed of a photocatalyst can be washed with water, can remove inorganic stains, and can be further strengthened by adding an organic resin.
また、 本発明の光触媒はバインダ一として用いる有機樹脂がシラノ一 ル基を有するか、 あるいは有機樹脂が U V硬化性を有する。 U V硬化性 樹脂を使用する場合は A 】, T i , S i 系カップリ ング剤を添加する。 光触媒をプラスチック表面にコ一ティ ングする場 、 シリ力をバイ ン ダ一に用いた場合は、 プラスチック表面との接着は不十分である。 一方. 有機樹脂は基材に合わせて材料の選択を行えば、 接着力は充分となり洗 浄に耐えられる強度を生じる。 しかし、 有機樹脂は光触媒作用により分 解していく。 これを防ぐためには無機系の材料を使用することが望ま し いが、 この場合強度が低くなる。 そこで、 有機樹脂の側鎖に無機系の官 能 ¾を導人して、 酸化チタ ン表面との接触部を無機系によ り結合させる ことで分解を抑制できる。 In the photocatalyst of the present invention, the organic resin used as the binder has a silanol group, or the organic resin has UV curability. UV curable When using resin, add A], Ti, Si-based coupling agents. When a photocatalyst is coated on a plastic surface, if the seri force is used as a binder, the adhesion to the plastic surface is insufficient. On the other hand, if the material of the organic resin is selected according to the base material, the adhesive strength will be sufficient and the strength will be sufficient for washing. However, organic resins are decomposed by photocatalysis. To prevent this, it is desirable to use an inorganic material, but in this case, the strength is low. Therefore, decomposition can be suppressed by introducing an inorganic functional group to the side chain of the organic resin and bonding the contact portion with the titanium oxide surface by the inorganic system.
また、 有機樹脂を使用する場合、 シリカのようなセラミ ックス材料と 異なり、 熱を加えなくても硬化することができる。 例えば室温硬化樹脂 を用いることにより達成できる特徴もある。 しかし、 室温硬化系は瞬間 接着剤のようなもの以外、 2 4時間程度の時間がかかる。 瞬間接着剤は, 短時間で硬化するが、 光触媒により徐々に分解される。 短時間で硬化が 可能でかつ耐光性に優れる樹脂としては、 U V硬化系が挙げられる。 When an organic resin is used, unlike a ceramic material such as silica, the resin can be cured without applying heat. For example, there is a feature that can be achieved by using a room temperature curing resin. However, room-temperature curing systems take about 24 hours, except for instant adhesives. The instant adhesive cures in a short time, but is gradually decomposed by the photocatalyst. UV curing systems are examples of resins that can be cured in a short time and have excellent light resistance.
U V硬化系は紫外線により硬化するものであり、 蛍光灯より照射される 紫外線により徐々に重合し硬化する。 しかし、 光触媒によ り徐々に分解 していく ことも事実である。 従って、 光硬化と光分解が適^に組み合わ せることで、 結果として耐光性を l'''J Jr.できる。 The UV curing system cures with ultraviolet light, and gradually polymerizes and cures with ultraviolet light irradiated from a fluorescent lamp. However, it is also true that it is gradually decomposed by the photocatalyst. Therefore, by appropriately combining photo-curing and photo-decomposition, light resistance can be improved as a result.
U V硬化樹脂は、 完全に T i 02 粒子表面を樹脂が被い触媒特性が失 われる。 そこで、 カップリ ング剤を添加することで、 T i 〇2 表面の露 出部が多くすることができる。 また、 光触媒は表面吸着水を分解してラ ジカルを生成する力 カップリ ング剤を添加することで、 表面吸着水を 多く保持することができ、 触媒性能を発現できる。 図面の簡単な説明 UV curable resin, completely T i 0 catalytic properties of 2 particle surface resin covered is irretrievably lost. Therefore, addition of couplings agents, can be many Exposure of T i 〇 2 surface. In addition, the photocatalyst can maintain a large amount of surface-adsorbed water by adding a force-coupling agent that decomposes the surface-adsorbed water to generate radicals, and can exhibit catalytic performance. BRIEF DESCRIPTION OF THE FIGURES
第 1 図は、 本発明の実施の形態に係る濾過型の空気清浄機本体の構成 図である。 FIG. 1 is a configuration diagram of a filtration-type air purifier main body according to an embodiment of the present invention.
第 2図は、 本発明の実施の形態に係る濾過型の空気清浄機本体の斜視 図である。 FIG. 2 is a perspective view of a filtration-type air purifier main body according to the embodiment of the present invention.
第 3図は、 木発明の実施の形態に係る静電気集塵式の空気清浄機本体 の断面図。 FIG. 3 is a cross-sectional view of an electrostatic precipitating air cleaner body according to an embodiment of the present invention.
第 4図は、 本発明の実施の形態に係る台所/ jj換気扇本体の断而図であ る。 FIG. 4 is a pictorial view of the kitchen / jj ventilation fan body according to the embodiment of the present invention.
第 5図は、 本発明の実施の形態に係る扇風機本体の斜視図である。 第 6図は、 本発明の実施の形態に係る掃除機の斜視図である。 FIG. 5 is a perspective view of a fan main body according to the embodiment of the present invention. FIG. 6 is a perspective view of the vacuum cleaner according to the embodiment of the present invention.
第 7図は、 本発明の実施の形態に係る掃除機本体の断面図である。 第 8図は、 本発明の実施の形態に係る衣類乾燥機の本体断面図である。 第 9図は、 本発明の実施の形態に係る食器乾燥機本体の斜視図である。 第 1 0図は、 本発明の実施の形態に係る 器乾燥機の排気口部分の拡 大断面図である。 FIG. 7 is a sectional view of the cleaner body according to the embodiment of the present invention. FIG. 8 is a sectional view of the main body of the clothes dryer according to the embodiment of the present invention. FIG. 9 is a perspective view of the tableware dryer main body according to the embodiment of the present invention. FIG. 10 is an enlarged cross-sectional view of an exhaust port portion of the drying machine according to the embodiment of the present invention.
第 1 1 図は、 本発明の実施の形態に係る食器乾燥機本体の断面図であ る。 FIG. 11 is a cross-sectional view of the main body of the dish dryer according to the embodiment of the present invention.
第 1 2図は、 本発明の実施の形態に係る食器洗い機本体の斜視図であ る。 FIG. 12 is a perspective view of a dishwasher main body according to the embodiment of the present invention.
第 1 3図は、 本発明の実施の形態に係る食器洗い機本体の断面図であ る。 FIG. 13 is a sectional view of the dishwasher main body according to the embodiment of the present invention.
第 1 4図は、 本発明の実施の形態に係る食器洗い機本体の断面図であ る。 FIG. 14 is a sectional view of the dishwasher main body according to the embodiment of the present invention.
第 1 5図は、 本発明の実施の形態に係る厨芥処理機本体の斜視図であ る。 FIG. 15 is a perspective view of a kitchen waste treatment machine main body according to the embodiment of the present invention. You.
第 1 6図は、 本発明の実施の形態に係る厨芥処理機本体の断 [fi であ る。 FIG. 16 is a cut-off fi of the kitchen waste treatment machine main body according to the embodiment of the present invention.
第 1 7図は、 本発明の実施の形態に係る P K Tフィルム上に形成した T i 0 2 分散 S i 0 2 膜の断面図である。 The first 7 is a sectional view of the T i 0 2 dispersion S i 0 2 film formed on the PKT film according to an embodiment of the present invention.
第 1 8図は、 本発明の実施の形態に係る被着体上に形成した低温硬化 型高活性光触媒薄膜の断面図である。 FIG. 18 is a cross-sectional view of a low-temperature curing type highly active photocatalytic thin film formed on an adherend according to an embodiment of the present invention.
第 1 9図は、 本発明の実施の形態に係る被着体上に 2層に被層形成し た低温硬化型 ½活性光触媒薄膜の断 ΐώΊ Ιである。 FIG. 19 is a cross-sectional view of a low-temperature curing type active photocatalytic thin film having two layers formed on the adherend according to the embodiment of the present invention.
0図は、 本発明の実施の形態に係る冇機色素の分解試験結果を示 す図である。 FIG. 0 is a diagram showing a decomposition test result of the organic dye according to the embodiment of the present invention.
第 2 1 図は、 本発明の実施の形態に係る電気陰性度と分解率の関係を 示す図である。 FIG. 21 is a diagram showing the relationship between electronegativity and decomposition rate according to the embodiment of the present invention.
第 2 2図は、 本発明の実施の形態に係る電気陰性度とィオン半径の関 係を示す図である。 FIG. 22 is a diagram showing the relationship between the electronegativity and the ion radius according to the embodiment of the present invention.
第 2 3図は、 本発明の実施の形態に係る低温硬化型高活性光触媒薄膜 の煙捕集効果を示す図である。 FIG. 23 is a view showing a smoke-collecting effect of the low-temperature-curing high-activity photocatalytic thin film according to the embodiment of the present invention.
第 2 4図は、 本発明の実施の形態に係る煙付着フィルタ一の光分解効 果を示す図である。 FIG. 24 is a diagram showing the photodecomposition effect of the smoke deposition filter according to the embodiment of the present invention.
第 2 5図は、 本発明の実施の形態に係る低温硬化型高活性光触媒薄膜 のアンモニア捕集効果を示す図である。 FIG. 25 is a view showing an ammonia collecting effect of the low-temperature curing type highly active photocatalytic thin film according to the embodiment of the present invention.
第 2 6図は、 本発明の実施の形態に係るアンモニアガスの光分解効果 を示す図である。 FIG. 26 is a diagram showing the photolysis effect of ammonia gas according to the embodiment of the present invention.
第 2 7図は、 本発明の実施の形態に係る煙付若 Λ B S板の光分解効果 を示す図である。 第 2 8図は、 本発明の実施の形態に係るサラダ油の光分解効果を示す 図である。 FIG. 27 is a diagram showing the photodecomposition effect of the smoked BS plate according to the embodiment of the present invention. FIG. 28 is a diagram showing the photolytic effect of salad oil according to the embodiment of the present invention.
第 2 9図は、 本発明の実施の形態に係る有機色素の分解試験結果を示 す図である。 FIG. 29 is a diagram showing a decomposition test result of the organic dye according to the embodiment of the present invention.
第 3 0図は、 本発明の実施の形態に係るゼォライ 卜の添加効果を示す mである。 FIG. 30 is a graph m showing the effect of adding zeolite according to the embodiment of the present invention.
第 3 1 図は、 本発明の実施の形態に係る S i と A 】 との比率の影響を 示す図である。 FIG. 31 is a diagram showing the influence of the ratio of S i to A] according to the embodiment of the present invention.
第 3 2図は、 本発明の実施の形態に係るイオン交換ゼォライ 卜の添加 効果を示す図である。 FIG. 32 is a diagram showing the effect of addition of the ion-exchanged zeolite according to the embodiment of the present invention.
第 3 3図は、 本発明の実施の形態に係るゼォライ 卜添加の抗菌効果を 示す図である。 FIG. 33 is a diagram showing the antibacterial effect of adding zeolite according to the embodiment of the present invention.
第 3 4図は、 本発明の実施の形態に係るたばこの煙の分解試験結果を 示す である。 FIG. 34 shows the results of a decomposition test of tobacco smoke according to the embodiment of the present invention.
第 3 5図は、 本発明の実施の形態に係るバインダー添加量に対するた ばこの煙の分解試験結果を示す図である。 FIG. 35 is a diagram showing a result of a decomposition test of cigarette smoke with respect to an amount of a binder added according to the embodiment of the present invention.
第 3 6図は、 本発明の実施の形態に係るシラノ—ル導入量に対するた ばこの煙の分解試験結果を示す図である。 FIG. 36 is a diagram showing a result of a decomposition test of cigarette smoke with respect to an introduced amount of silanol according to the embodiment of the present invention.
第 3 7図は、 本発明の実施の形態に係るカップリ ング剤添加量に対す るたばこの煙の分解試験結果を示す図である。 発明を実施するための最良の形態 FIG. 37 is a diagram showing a result of a decomposition test of tobacco smoke with respect to an added amount of the coupling agent according to the embodiment of the present invention. BEST MODE FOR CARRYING OUT THE INVENTION
以下本発明の実施の形態の一例を第 1 図〜第 3 7図により説明する。 各種成形品や塗装鋼板類ゃフィルター等の表面に形成した低温硬化型 高活性酸化物光触媒の薄膜の配合組成内容と実施例の効果は第 1表〜第 9表にまとめて示す。 Hereinafter, an example of an embodiment of the present invention will be described with reference to FIGS. 1 to 37. Table 1-Table 1 show the composition of the thin film of low-temperature curing type highly active oxide photocatalyst formed on the surface of various molded products, painted steel sheets, filters, etc. and the effects of the examples. The results are shown in Table 9.
(実施例 1 ) (Example 1)
第 1 図, 第 2図および第 3図により本発明の第 1 実施例である、 空気 清浄機について説明をする。 An air purifier, which is a first embodiment of the present invention, will be described with reference to FIGS. 1, 2, and 3. FIG.
第 1 図は濾過型の空気清浄機本体の構成図であリ、 第 2図は本体斜視 図である。 空気清浄機本体 1 は、 リアカバー 〗 '2にコンデンサモータ 7 をねじ 8で固定し、 モータ駆動用コンデンサ 1 1 , 運車云スィ ッチ 9 を阖 定し、 ファン 6は、 ナツ 卜 5でコンデンサモータ 7に固定し、 リアカバ — 1 2 とフレーム 4 を、 ねじ 1 3で |έ)定している,, また、 フィルター 3 は、 パネル (吸入【コ) 2に固定し、 パネル (吸入口) 2 を取外してフィ ルタ一 3 を取り出す。 スィッチノ ブ 1 0は運 スィ ツチ 9に固定する。 Fig. 1 is a configuration diagram of a filtration-type air purifier main body, and Fig. 2 is a perspective view of the main body. In the air purifier body 1, the condenser motor 7 is fixed to the rear cover〗 '2 with screws 8, the motor driving condenser 11 and the transport switch 9 are set, and the fan 6 is connected to the condenser 5 with the nut 5. Fix to motor 7 and fix rear cover — 1 2 and frame 4 with screws 1 3 | έ) ,, and filter 3 is fixed to panel (intake port) 2 and panel (inlet port) Remove 2 and filter 1 3. The switch knob 10 is fixed to the luck switch 9.
コンデンサモータ Ίの駆動力によってフアン ΰが )転し、 空気流を作 り出す。 この空気流によって、 塵埃や、 煙, 油微粒子や、 微生物ゃ微生 物の死骸類, 花粉類や悪臭などを含む室内の汚れた空気を、 パネル (吸 入口) 2より吸いこむ。 吸いこまれた汚れた空気は、 フィルター 3部分 で濾過されて清浄化された後に、 グリル 1 4部の排気口 1 5から排出さ れる。 フィルター 3部分は、 各種汚れや臭いを除去するための機能を持 たせるために複合構造となっている。 フィルタ一 3は、 外表面を覆う層 である外フィルター 3 aと、 外フィルタ一 3 aの内部にある内フィルタ 一 3 bより構成される (図示せず) 。 いずれのフィルタ一も基本構造は、 塵埃類を濾過するために、 ポリエステルやウレタン, セルロース, ナイ ロンあるいはエレク 卜レツ 卜化処理したポリオレフィ ン類などの不織布 層やスポンジ状の多孔質層が用いられる。 内フィルタ一 3 bには、 これ ら基本構造に加えて、 臭気を吸着するための活性炭粒子や繊維類が混合 や混紡、 あるいは封入される。 まだ、 繊維 体に臭気を中和するための 2 Γ) 薬剤が浸透あるいは、 表面に展着させる場合もある。 薬剤としては、 各 種有機酸ゃフラボノィ ド類のアル力ロイ ドなどのほかに、 微生物の繁殖 を抑制するための抗菌剤類も合わせて用いられる。 近年では安全性の高 ぃキチン, キ トサン類ゃカテキン誘導体等も用いられる。 発生させる風 量は約 2〜 3 ( m 3 //分) であり、 8畳の室内では 3 0分間の運転で 7 0 〜 ϋ 5 %のたばこの煙を除去する能力を冇する。 The fan ΰ) rotates due to the driving force of the condenser motor Ί, and creates an air flow. With this air flow, dirty air in the room, including dust, smoke, oil particles, dead bodies of microorganisms and microbes, pollen and foul odors, is sucked through the panel (inlet) 2. The sucked-in dirty air is filtered and cleaned by the filter 3 part, and then discharged from the exhaust port 15 of the grill 14 part. The three parts of the filter have a composite structure to have a function to remove various dirt and odors. The filter 13 is composed of an outer filter 3a, which is a layer covering the outer surface, and an inner filter 13b inside the outer filter 13a (not shown). The basic structure of each filter is a nonwoven fabric layer or a sponge-like porous layer made of polyester, urethane, cellulose, nylon, or electret-treated polyolefin to filter dust. . The inner filter 13b contains, in addition to these basic structures, activated carbon particles and fibers for adsorbing odors, which are mixed, blended, or encapsulated. Still, to neutralize odor in the fiber body 2 Γ) The drug may penetrate or spread on the surface. As the drug, in addition to various kinds of organic acids and flavonoids such as alloids, antibacterial agents for suppressing the growth of microorganisms are also used. In recent years, highly safe chitin and chitosan catechin derivatives have been used. Air volume to be generated is about. 2 to 3 (m 3 // min), the 8-mat room is冇the ability to remove smoke 7 0 ~ ϋ 5% of the tobacco in the operation of the 3 0 min.
本実施例では、 該外フィルター 3 aは、 アタ リル繊維の不織布より成 り、 この表面には後述の第 3表に示すサンプル N o. 2 1 の低温硬化型高 活性酸化物光触媒の薄膜が形成されている。 ァク リル不織布フィルタ一 は、 コロナ放電処理した後に、 S i 0 2 のみの薄膜、 すなわち第 1 ¾の サンプル N o . 1 2が下地層として形成され、 この膜を形成させた後に、 サンプル N o . 2 1 の低温硬化型高活性酸化物光触媒の薄膜が形成される。 膜の形成方法については後述の実施例 9で詳細に説明するが、 所定のゾ ルを調整して、 各種の方法でワークに塗装した後に 1 2 (TC雰囲気中で、 低圧水銀ランプを照射しながら硬化させた。 以下各種の実施例の中での 事例でも同様の手段で膜を形成した,, 塗布方法については、 ワーク形状 に応じて、 スプレー, 浸漬, 刷毛塗り等の方法で行った。 In the present embodiment, the outer filter 3a is made of a nonwoven fabric of acryl fibers, and a thin film of a low-temperature-curing type highly active oxide photocatalyst of the sample No. 21 shown in Table 3 described later is formed on the surface of the outer filter 3a. Is formed. § click Lil nonwoven filter scratch, after corona discharge treatment, a thin film of S i 0 2 only, i.e. samples N o. 1 2 of the first 1 ¾ is formed as a base layer, after forming the film, sample N o. A low-temperature curable high-active oxide photocatalyst thin film of 21 is formed. The method for forming the film will be described in detail in Example 9 below.After adjusting the predetermined zone and coating the work by various methods, 12 (irradiating with a low-pressure mercury lamp in a TC atmosphere) In the following various examples, films were formed by the same means, and the application method was spraying, dipping, brushing or the like according to the shape of the work.
外フィルター 3 aはパネル (吸入 Π ) 2より取り入れた汚れた空気を 最初に濾過する部品であり、 塵埃や、 煙, 油微粒子や、 微生物や微生物 の死骸類, 花粉類や悪臭などの各種異物が多量に付着する。 パネル (吸 入口) 2には、 空気を効率的に吸いこむために多数の開口部が設けてあ リ、 外フィルター 3 aの空気吸いこみ面には、 この開口部から室内照明 や太陽光などの光が照射される。 この光によって、 外フィルター 3 aの 表面に捕集された異物は酸化分解される。 特にたばこの煙や油微粒子は、 フィルタ一表面の低温硬化型高活性酸化物光触媒に薄膜状に付着するの で、 効率的に分解される。 また空気中に浮遊する細菌類や黴のような各 種微生物類は、 高活性光触媒の分解作用によって死滅、 あるいは繁殖が 抑制される。 またガラス質の皮膜で不織布フィルタ一の繊維表面を覆う ことにより、 煙の粒子との濡れ性が良くなり、 煙捕集効果も向上する。 また、 本空気清浄機本体 1 外装部品である、 パネル (吸入し 1 ) 2, フ レーム 4, 運転スィ ッチ 9、 およびリアカバ一 1 2は熟加塑性プラスチ ック Λ Β Sの射出成形品である。 これらの部品の外側面には低温硬化型 高活性酸化物光触媒薄膜が形成されている。 The outer filter 3a is a component that first filters the dirty air taken in from the panel (inhalation 2) 2. Various foreign substances such as dust, smoke, oil fine particles, microorganisms and dead microorganisms, pollens and foul odors Adheres in large quantities. The panel (inlet) 2 is provided with a number of openings to efficiently suck in air, and the air intake surface of the outer filter 3a is used to open indoor lighting and sunlight from this opening. Light is irradiated. This light oxidizes and decomposes the foreign matter collected on the surface of the outer filter 3a. In particular, tobacco smoke and fine oil particles adhere to the low-temperature curing type highly active oxide photocatalyst on the surface of the filter in a thin film form. And is decomposed efficiently. In addition, various microorganisms such as bacteria and fungi floating in the air are killed or their reproduction is suppressed by the decomposition action of the highly active photocatalyst. Also, by covering the fiber surface of the nonwoven fabric filter with a glassy film, the wettability with smoke particles is improved, and the smoke collection effect is also improved. The exterior parts of the main body of the air purifier 1, panels (inhaler 1) 2, frame 4, operation switch 9, and rear cover 1-2 are injection-molded products of aged plastic plastic Β ΒS It is. A low-temperature-curable, highly active oxide photocatalytic thin film is formed on the outer surface of these components.
本実施例では、 これら対象 A B S部品類の表 [ίΐίには後述の第 6表にポ すサンプルこのァク リル不織布フィルタ一表 の薄膜の模式図を断 ΐϋ図 で第 1 9図に示す。 プラスチック被着体 1 8 9は、 ここではアク リル繊 維であり、 低温硬化型高活性酸化物光触媒薄膜は、 表面第 1 ^ 1 9 4 と 表面第 2層 1 9 2から構成され、 何れも S i 0 2膜 1 8 6の中に T i 〇2 微粒子 〗 8 7 とリチウム 1 9 0が分散した状態となっていて、 ¾面第 2 層 1 9 2中にはアンチモン添加酸化スズ微粒子 1 9 3が分散している。 In this example, a schematic diagram of the thin film of the sample of this acrylic nonwoven fabric filter shown in Table 6 below (shown in Table 6 below) is shown in FIG. Here, the plastic adherend 189 is an acrylic fiber, and the low-temperature-curable high-active oxide photocatalytic thin film is composed of the first surface 1 ^ 19 4 and the second surface layer 192. they become a state of T i 〇 2 particles〗 8 7 and lithium 1 9 0 in S i 0 2 film 1 8 6 are dispersed in the second layer 1-9 in 2 ¾ face antimony-doped tin oxide fine particles 1 9 3 are dispersed.
N o . 8 6の低温硬化型 S活性酸化物光触媒の薄膜が形成されている。 アク リル不織布フィルタ一は、 コロナ放電処理した後に、 第 1 層が形成 され、 この膜を形成させた後に、 サンプル N o . 8 6の Λ T 0を含む低温 硬化型高活性酸化物光触媒の第 2層が形成される。 A thin film of a low-temperature curable S-active oxide photocatalyst of No. 86 is formed. In the acrylic nonwoven fabric filter, the first layer is formed after corona discharge treatment, and after this film is formed, the second layer of the low-temperature curing type highly active oxide photocatalyst containing を T0 of sample No. 86 is formed. Two layers are formed.
これら外装部品には室内照明や太陽光などの光が照射される。 従って、 前述したような各種異物が付着しても、 フィルターの場合と同様に酸化 分解される。 These exterior parts are irradiated with light such as indoor lighting or sunlight. Therefore, even if various kinds of foreign substances as described above adhere, they are oxidized and decomposed as in the case of the filter.
第 3図には静電気集塵式の空気清浄機の断面図を示す。 全体はフ口ン 卜カバー 1 6およびリアカバー 1 7 よ り構成される。 フロン 卜カバー 1 6 , パネル 1 8に吸気口 1 9 と排気口 2 0を設け、 吸気口 1 9および、 吸気口 1 9 と排気口 2 0を結ぶ通風路中には着脱 S在のプレフィルター 2 1 がある。 後方には、 集塵電極 2 2 と、 放電電極 2 3 を対峙させて設 け、 さらに、 集塵電極 2 2 と、 放電電極 2 3より発生するオゾンを除去 するためのオゾン除去フィルター 2 4があり、 プレフィルター 2 1 , 集 塵電極 2 2, 放電電極 2 3, オゾン除去フィルタ— 2 4が枠体 2 5に装 着された集塵ユニッ トがある。 さらに後方には、 集塵ユニッ トとの接触 部に緩衝材 2 6 , 送風機 2 7 と集塵ュニッ 卜を接続するダク ト 2 8、 お よび送風機 2 7があり、 緩衝材 2 6はダク 卜 8に取り付け、 さらにダ ク 卜 2 8は送風機 2 7に取り付けられ、 同一体で構成された送風ュニッ 卜がある。 清浄化された空気は排気口 2 0より排気される,, Fig. 3 is a cross-sectional view of the electrostatic precipitating air purifier. The whole consists of a front cover 16 and a rear cover 17. An inlet 19 and an exhaust 20 are provided on the front cover 16 and panel 18, and the inlet 19 and In the ventilation path connecting the intake port 19 and the exhaust port 20, there is a pre-filter 21 with a removable S. In the rear, a dust collecting electrode 22 and a discharge electrode 23 are provided facing each other, and further, an ozone removing filter 24 for removing ozone generated from the dust collecting electrode 22 and the discharge electrode 23 is provided. Yes, there is a dust collection unit in which a pre-filter 21, a dust collection electrode 22, a discharge electrode 23, and an ozone removal filter 24 are mounted on a frame 25. Further behind, there is a cushioning material 26, a duct 28 that connects the blower 27 and the dust collection unit, and a blower 27 at the contact portion with the dust collection unit, and the cushioning material 26 is a duct. The duct 28 is attached to the blower 27, and the duct 28 is attached to the blower 27. The purified air is exhausted from the exhaust port 20,
該プレフィルタ一 2 1 は、 濾過型の空気清浄機の場合での外フィルタ 一 3 a と同様の役割を果たす。 The pre-filter 21 plays the same role as the outer filter 3a in the case of the filtration type air purifier.
本実施例では、 このプレフィルター 2 1 はナイロン製のネッ トであり、 この表面には後述の第 3表に示すサンプル N o . 2 1 の低温硬化型高活性 酸化物光触媒の薄膜が形成されている。 ナイロン製のネッ トは、 紫外線 照射処理した後に、 サンプル N o. 2 1 の低温硬化型高活性酸化物光触媒 の薄膜が形成される。 このナイロンネッ 卜表面の薄膜の模式図を断面図 で第 i 8図に示す。 プラスチック被着体 1 8 9は、 ここではナイ口ン繊 維であり、 低温硬化型高活性酸化物光触媒薄膜 1 9 1 は、 S 1 0 , 膜 In this embodiment, the pre-filter 21 is a nylon net, on which a thin film of a low-temperature curing type highly active oxide photocatalyst of the sample No. 21 shown in Table 3 below is formed. ing. After the nylon net is irradiated with ultraviolet rays, a thin film of a low-temperature-curable high-active oxide photocatalyst of Sample No. 21 is formed. A schematic diagram of the thin film on the surface of the nylon net is shown in FIG. Here, the plastic adherend 189 is a Nymouth fiber, and the low-temperature-curable high-active oxide photocatalytic thin film 191 is composed of S 10,
1 8 6の中に T i 0 2 微粒子 1 8 7 と リチウム 1 9 0が分散した状態と なっている。 The Ti 0 2 fine particles 18 7 and the lithium 19 0 are dispersed in 18 6.
またリアカバー 1 7は Λ B Sの射出成形品であり、 フロン トカバー The rear cover 17 is an injection molded product of ΛBS, and the front cover
1 6は亜鉛めつき鋼板を塑性加工したもので、 外側面はポリエステル系 の焼き付け塗料で塗装されている。 これらリアカバ一 1 7 , フロン ト力 バー 〗 6の外側面には前記同様にサンプル N o . 8 6の低温硬化型高活性 W 16 is plastically processed zinc-plated steel sheet, the outer surface of which is painted with polyester-based baking paint. On the outer surface of the rear cover 17 and the front force bar〗 6, the sample No. W
2 8 酸化物光触媒薄膜が形成されている。 28 An oxide photocatalytic thin film is formed.
(実施例 2 ) (Example 2)
第 4図により本発明の第 2実施例である、 換気扇について説明をする, 第 4図には台所用換気扇の構造を側面よりみた断面図で示す。 箱型の フレーム 2 9には電動機 3 0を取り付け、 電動機 3 0には、 羽根 3 1 が 取り付けてある。 またフレーム 2 9の屋外側 (排気側) にはシャツタ 3 2が取り付けてあり、 フレ一ム 2 9の屋内側 (吸気側) にはオリフィ ス 3 3が取り付けてある。 オリフィ ス 3 の尾内側 (吸 侧 ) の _ I-.部に は蛍光管 3 4付き照明器具 3 が取り付けてある。 オリフィ ス 3 3 , 照 明器具 3 5の屋内側 (吸気側) にはフィルター 3 6が取り付けてある。 フィルタ一 3 6の下部にはオイルボケッ 卜 :3 7がある。 A ventilation fan according to a second embodiment of the present invention will be described with reference to FIG. 4. FIG. 4 is a cross-sectional view of a structure of a kitchen ventilation fan as viewed from a side. The box-shaped frame 29 has a motor 30 attached thereto, and the motor 30 has blades 31 attached thereto. In addition, a shirt 32 is attached to the outside (exhaust side) of the frame 29, and an orifice 33 is attached to the indoor side (intake side) of the frame 29. A lighting fixture 3 with a fluorescent tube 34 is attached to the _I-. Section inside the tail of the orifice 3 (suction). A filter 36 is attached to the indoor side (intake side) of the orifice 33 and the lighting fixture 35. At the bottom of the filter 36, there is an oil bottle: 37.
換気能力は、 一般的な、 羽根 3 1 の直径が 2 5 (cm)の場合、 約 8 0 0 〜 1 0 0 0 ( m 3 Z時間) である。 Ventilation capacity is common, if the diameter of the blade 3 1 of 2 5 (cm), about 8 0 0 ~ 1 0 0 0 (m 3 Z time).
第 4図の構造は台所仕様の換気扇を現わすが、 般屋内用, トイ レ用, 風呂場用なども取り付け角度や、 部品の位置閲係が 干異なるだけで、 基本的な構造は同様である。 The structure in Fig. 4 shows a ventilation fan for kitchen use, but the basic structure is the same for general indoors, toilets, bathrooms, etc., except for the mounting angle and the location of parts. is there.
フィルター 3 6の構造は前述の空気清浄機の場合と同じように、 各種 用途に応じて複合構造にして、 脱臭機能や、 抗菌機能を付与することが できる。 As in the case of the above-described air purifier, the structure of the filter 36 can be made into a composite structure according to various uses to provide a deodorizing function and an antibacterial function.
本実施例においてはフィルター 3 6はァクリル繊維の不織布からなる 単層フィルタ一であり、 その表面には、 第 3表に示すサンプル N o . 2 2 の低温硬化型高活性酸化物光触媒の薄膜が形成されている。 ァク リル不 織布フィルタ一は、 コロナ放電処理した後に、 S i O z のみの薄膜、 す なわち第 1 表のサンプル N o . 1 2が下地層として形成され、 この膜を形 成させた後に、 サンプル Ν ϋ. 2 2の低温硬化型高活性酸化物光触媒の薄 膜が形成される。 In this embodiment, the filter 36 is a single-layer filter made of a non-woven fabric of acryl fiber, and a thin film of a low-temperature curing type highly active oxide photocatalyst of the sample No. 22 shown in Table 3 is provided on the surface thereof. Is formed. § click Lil nonwoven fabric filter scratch, after corona discharge treatment, a thin film of only S i O z, sample N o. 1 2 of ie Table 1 is formed as a base layer was made form this film After thinning the sample Ν 2. A film is formed.
フレーム 2 9は、 P S (ハイインパク トスチロール樹脂) の射出成形 品であり、 オリフィ ス 3 3、 および羽根 3 1 は A B Sの射出成形品であ る。 これらの成形部品の表面には、 前記の空気清浄機と同様にサンプル N o . 8 6の低温硬化型高活性酸化物光触媒薄膜が形成されている。 The frame 29 is an injection molded product of PS (high impact styrene resin), and the orifice 33 and the blade 31 are ABS molded products. On the surface of these molded parts, a low-temperature-curable high-active oxide photocatalytic thin film of sample No. 86 was formed in the same manner as in the above-described air cleaner.
また屋外に面する部品であるシャツタ 3 2は熔融亜鉛めつき処理をし た冷延鋼板製で、 その表面にはァク リル系樹脂が電着塗装されてあり、 その表面には前記同様にサンプル N o. 8 6の低温硬化塑¾活性酸化物光 触媒薄膜が形成されている。 Shirts 32, which are parts facing the outdoors, are made of cold-rolled steel sheet that has been subjected to hot-dip galvanized treatment, and its surface is electrodeposited with an acrylic resin. A low-temperature-curing plastic active oxide photocatalyst thin film of Sample No. 86 was formed.
フィルター 3 6の屋内に面する面は屋内照明による光が照射され、 反 対面は照明器具 3 5から発する光が照射される。 またフレーム 2 9 , 才 リフィス 3 3、 および羽根 3 1 , オイルポケッ ト 3 7等の部品にも照明 器具 3 5から発する光が照射される。 屋外に面するシャッタ 8の表面に は太陽光が照射される。 The indoor surface of the filter 36 is irradiated with light from indoor lighting, and the opposite surface is irradiated with light emitted from the lighting equipment 35. Light emitted from the lighting equipment 35 is also applied to parts such as the frame 29, the orifice 33, and the blades 31 and the oil pocket 37. The surface of the shutter 8 facing the outside is irradiated with sunlight.
本実施例の場合、 台所に用いる換気扇であるので、 通常の換気扇と比 較して汚れの度合いが非常に大きい。 すなわち、 調理時に飛散する多量 の食用油の微粒子が表面に多量に付着する。 台所用の換気扇の場合、 従 来より一般的に照明器具 3 5 を具備している。 これは調理時の手元を照 明するために設けられた機能であり、 換気扇の動作と同期させて点灯さ せたり、 あるいは独立に照明機能のみを点灯させることもできる。 本発 明による光触媒の有機物分解効率は従来のものより大きいために、 通常 の少ない汚れ負荷の場合は、 特に照明器具を併設することなく、 室内照 明のレベルで充分な分解作用が得られるが、 台所などのような汚れ負荷 の大きい場所での場合には不充分の場合がある。 しかし、 本実施例のよ うに通常の蛍光灯や白熱電球による照明機能が併設されていれば、 台所 や便所のような汚れ負荷の大きな場所でも充分な効果を得ることができ る。 In the case of this embodiment, since the ventilation fan is used in a kitchen, the degree of dirt is very large as compared with a normal ventilation fan. That is, a large amount of edible oil fine particles scattered during cooking adhere to the surface in large amounts. In the case of a ventilation fan for a kitchen, a lighting device 35 is generally provided conventionally. This is a function provided to illuminate the hand at the time of cooking, and can be turned on in synchronization with the operation of the ventilation fan, or can be turned on independently only the lighting function. Since the organic matter decomposition efficiency of the photocatalyst according to the present invention is larger than that of the conventional one, a sufficient decomposition action can be obtained at the level of indoor lighting without the use of additional lighting equipment, especially when the dirt load is small. It may not be sufficient in places with heavy dirt loads, such as kitchens. However, if an ordinary fluorescent or incandescent lighting function is provided as in this embodiment, A sufficient effect can be obtained even in a place where the dirt load is large, such as a toilet or a toilet.
(実施例 3 ) (Example 3)
第 5図により本発明の第 3実施例である、 扇風機について説明をする, 第 5図には扇風機の構造を外観斜視図により示す。 扇風機本体基台部 A fan according to a third embodiment of the present invention will be described with reference to FIG. 5. FIG. 5 shows an external perspective view of the structure of the fan. Fan body base
3 8の上に支柱 3 9が取り付けられており、 支柱 3 9の上にはスライ ド パイプ 4 0を摺動自在に挿入してある。 スライ ドパイプ 4 0は上方に羽 根 4 1 , ガー ド 4 2, 電動機 4 3 より構成された頭部 4 4 を支持して いる。 支柱 3 9は強度を考慮し下方に向けてその を太く して形成され ている。 電動機 4 3の駆動力で羽根 4 1 が回転し、 空気流を本体 ¾ tfiよ り前方に作り出す。 ガ一 ド 4 2は指などが问転する羽根 4 1 に接触しな いようにするための役割をはたすが、 小児などの事故を防ぐため、 更に 安全性を高めるように、 ガー ド 4 2全体をネッ 卜 4 5 (図 せず) で覆 うこともある。 支柱 3 9下部にはリモコンホルダ一 4 ί;が取り付けてあ り、 通常はリモコン 4 7 をリモコンホルダー 4 6に収納する。 リモコンA column 39 is mounted on the column 38, and a slide pipe 40 is slidably inserted on the column 39. The slide pipe 40 supports a head 44 composed of blades 41, guards 42, and a motor 43 upward. The strut 39 is formed so as to be thicker downward in consideration of strength. The blades 4 1 are rotated by the driving force of the electric motor 4 3, and an air flow is created ahead of the main body ¾ tfi. The guard 4 2 serves to prevent a finger or the like from touching the rotating blade 4 1. However, the guard 4 2 is designed to further increase safety by preventing accidents such as a child. The whole may be covered with nets 45 (not shown). A remote control holder 14 4; is attached to the lower part of the column 39, and the remote control 47 is usually stored in the remote control holder 46. Remote controller
4 7のスィ ツチ操作によって、 動作モー ドを設定すると、 リモコン 4 7 の赤外線発光部 4 8から赤外線の信号が究信され、 本体基 t部 3 8上面 の赤外線受光部 4 9で信号を受け、 設定動作を行う。 When the operation mode is set by the switch operation of 47, the infrared signal is received from the infrared emitting section 48 of the remote controller 47, and the signal is received by the infrared receiving section 49 on the top of the main unit 38. Perform the setting operation.
本実施例において、 羽根 4 1 は Λ S樹脂の射出成形品である。 羽根 1 の表面は前記 A B S等の成形品の場合と同様にサンプル N o . 8 6の 低温硬化型高活性酸化物光触媒薄膜が形成されている。 In this embodiment, the blade 41 is an injection molded product of ΛS resin. On the surface of the blade 1, a low-temperature-curable high-active oxide photocatalytic thin film of Sample No. 86 is formed in the same manner as in the case of the molded article such as ABS.
ガー ド 4 2はポリエステル系焼き付け塗装を施した鋼線材ょり成り、 その表面も同様にサンプル N o . 8 6の低温硬化型高活性酸化物光触媒薄 膜が形成されている。 ネッ ト 4 5はナイロン繊維から成り、 この表面に はサンプル N o . 8 6の低温硬化型高活性酸化物光触媒薄膜が形成されて いる。 Guard 42 is made of a polyester wire baked and coated with a steel wire rod, and the surface thereof is also formed with a low-temperature curing type highly active oxide photocatalytic thin film of sample No. 86. Net 45 is made of nylon fiber, on which a low-temperature-curable high-active oxide photocatalytic thin film of sample No. 86 is formed. I have.
また、 リモコン 4 7の赤外線発光部 4 8、 ならびに本体基台部 3 8上 面の赤外線受光部 4 9は透明な部材である A S樹脂より成る。 Further, the infrared light emitting portion 48 of the remote controller 47 and the infrared light receiving portion 49 on the upper surface of the main body base portion 38 are made of a transparent member made of AS resin.
これら透明部品の表面にもサンプル N o. 8 6の低温硬化型高活性酸化 物光触媒の薄膜が形成されている。 対象部品の表面にはチタネー 卜系の カップリング剤の皮膜を形成させた後に、 第 1 層が形成され、 この膜を 形成させた後に、 サンプル N o . 8 6の Λ T 0を含む低温硬化型高活性酸 化物光触媒の第 2層が形成される。 On the surfaces of these transparent parts, a thin film of a low-temperature-curable high-active oxide photocatalyst of Sample No. 86 was formed. After forming a film of a titanate coupling agent on the surface of the target part, the first layer is formed. After forming this film, the sample No. 86 is cured at a low temperature including ΛT0. A second layer of a highly active oxide photocatalyst is formed.
羽根 4 1 やガー ド 4 '2などの表面は前述の空気洁浄機や換気扇の羽根 やフレーム類と全く同様にして、 空気中に浮遊する異物が付着して汚れ てくるが、 本発明によれば、 低温硬化型高活性酸化物光触媒の膜が形成 されているために、 室内の照明光の照度レベルで、 付着した汚れが酸化 分解され、 汚れにく くなる効果がある。 The surfaces of the blades 41 and guards 4'2, etc., are exactly the same as the blades and frames of the air purifier and ventilation fan described above, and foreign substances floating in the air adhere and become dirty. According to the method, since the low-temperature curing type highly active oxide photocatalyst film is formed, the adhered dirt is oxidized and decomposed at the illuminance level of the indoor illumination light, and the dirt is hardly stained.
また、 本実施例においては、 赤外線を利用した遠隔操作をする機構を 利用したものであるが、 この赤外線信号の発光部および受光部に用いる 透明部品の表面に低温硬化型高活性酸化物光触媒薄膜を形成してあるの で、 部品表面に付着する汚れによって信号の連絡が阻害されることがな い。 In this embodiment, a mechanism for performing remote control using infrared light is used. On the surface of a transparent component used for a light emitting portion and a light receiving portion of the infrared signal, a low-temperature curing type highly active oxide photocatalytic thin film is provided. The signal transmission is not hindered by the dirt adhering to the component surface.
本実施例では、 プロペラ型の羽根を用いた扇風機の事例を用いたが、 シロッコ型の羽根を用いた扇風機においても全く同様の構成で同様の効 果が得られる。 In this embodiment, the case of a fan using propeller type blades is used, but a fan using sirocco type blades can obtain the same effect with completely the same configuration.
(実施例 4 ) (Example 4)
第 6図, 第 7図により本発明の第 4実施例である、 掃除機について説 明をする。 A vacuum cleaner according to a fourth embodiment of the present invention will be described with reference to FIGS.
第 6図には掃除機の外観斜視図を、 第 7図は^除機本体の断面図を示 す。 掃除機本体 5 0は、 下部を覆う合成樹脂成形品の下カバ— 5 1 と、 上部を覆う上カバ一 5 2 と、 蓋カバ一 5 3 とグリル力バ一 5 4 とハン ド ル部 5 5等で構成され、 後方下部の左右両側に一対の大径の後方車輪Fig. 6 shows a perspective view of the external appearance of the vacuum cleaner, and Fig. 7 shows a cross-sectional view of the ^ You. The vacuum cleaner body 50 has a lower cover 51 covering the lower portion of the synthetic resin molded product, an upper cover 52 covering the upper portion, a lid cover 53, a grill power cover 54, and a handle portion 5. 5 mag, and a pair of large-diameter rear wheels on the left and right sides at the lower rear
5 6 と、 前方下部の底面中央に小径の自在車輪 5 7が配置されている。 上カバ一 5 2中央部には、 本体スィ ッチ部 5 8が設けられ、 該本体スィ ツチ部 5 8は中央の赤外線受光部 5 9 と、 電源スィツチ 6 0 とコー ドリ ールボタン 6 1 とで構成される。 該集塵室(; 2には吸いこみホース部5 6 and a small-diameter free wheel 5 7 are arranged in the center of the bottom of the front lower part. At the center of the upper cover 52, a main body switch 58 is provided. The main body switch 58 is composed of a central infrared receiving section 59, a power switch 60 and a cordless button 61. Be composed. The dust collection chamber (; 2 has a suction hose section
6 と延長管部 ί; 4 と吸口部 6 5 とからなる吸い Πホース組み立て体Suction consisting of 6 and extension tube ί; 4 and suction port 6 5 ΠHose assembly
6 6が接続している。 該延長管部(; 4の上部にはハン ドル部 6 7が連結 し、 このハン ドノレ部 6 7には手元操作部 6 8が取り付けられている。 該 手元操作部 6 8には、 赤外線信号の発信部 6 9が設けられており、 該赤 外線信号の発信部 6 9から発信された赤外線 号は掃除機本体 5 0の赤 外線受光部 5 9に伝達されるためワイャレスで操作される。 掃除機本体 5 0は内部前方に集塵室 6 2が設けられ、 内部後方に電動送風機部 7 0 とコ一 ドリール部 7 1 が併設され、 さらに、 ',11動送風機部 7 0とコー ド リール部 7 1 の上部に制御基板 7 2が設けられている。 6 6 are connected. A handle part 67 is connected to the upper part of the extension pipe part (; 4), and a hand operation part 68 is attached to the hand holding part 67. The hand operation part 68 has an infrared signal. The infrared signal transmitted from the infrared signal transmitting section 69 is transmitted to the infrared light receiving section 59 of the cleaner main body 50, so that the infrared signal can be operated wirelessly. The vacuum cleaner body 50 is provided with a dust collection chamber 62 at the front inside, an electric blower unit 70 and a code reel unit 71 at the rear inside, and furthermore, the ', 11 dynamic blower unit 70 and code A control board 72 is provided above the reel unit 71.
また、 電動送風機部 7 0の後方には、 除機木体 5 0の背面下端から 上端にかけて設けられる、 上下方向に長い第一の排気通風路 7 3が形成 され、 該第一の排気通風路 7 3の下端は更に電動送風機部 7 0の下部に 形成される第二の排気通風路 7 4 と連通する。 この第一の排気通風路 In addition, a first exhaust ventilation passage 73 that is provided in a direction from the lower end to the upper end of the back of the removing machine 50 is formed in the rear of the electric blower unit 70 so as to be long in the up-down direction. The lower end of 73 further communicates with a second exhaust ventilation path 74 formed below the electric blower section 70. This first exhaust ventilation path
7 3 と第二の排気通風路 7 4で排気通風路 7 5 (図示せず) を構成し、 第二の排気通風路 7 を電動送風機部 7 0に連通させ、 第一の排気通風 路 7 3 を排気通風部 7 6に連通させている。 集塵室 6 2の上部には、 紙 フィルター取付け部 7 7, 7 8が設けられ、 該紙フィルター取付け部7 3 and the second exhaust ventilation path 74 constitute an exhaust ventilation path 75 (not shown), and the second exhaust ventilation path 7 communicates with the electric blower unit 70. 3 communicates with the exhaust ventilation section 76. In the upper part of the dust collecting chamber 62, paper filter mounting portions 77, 78 are provided.
7 7 , 7 8に紙フィルタ一 7 9の厚紙を取り付け、 集塵室 6 2の上部を 構成する蓋カバ一 5 3 を閉めることで、 取り付け口 8 0と紙フィルター 7 9が所定位置にセッ 卜される。 自在車輪 5 7は、 下カバ一 5 1 の前方 底部に形成される凹部に水平方向に回転自在に取り付けられる。 取り付 け U 8 0から空気流とともに吸いこまれたゴミ, 塵埃類やダニ, 微生物 類は紙フィルター 7 9に収集される。 Attach a thick paper filter (79) to 7 7 and 7 8 and attach the upper part of the dust collection chamber 62. By closing the lid cover 53, the mounting port 80 and the paper filter 79 are set at predetermined positions. The universal wheel 57 is rotatably mounted in a horizontal direction in a recess formed in the front bottom of the lower cover 51. Garbage, dust, mites, and microorganisms sucked from the mounting U80 together with the airflow are collected on a paper filter 79.
そして、 これら固形物を取り除かれた空気流は、 集塵室 6 2 と電動送 風機 7 0の間の仕切板 8 1 に設けられた、 補助フィルター 8 2 を^えた 連通口 8 3 を介して、 電動送風機部 7 0に導かれて、 電動送風機部 7 0 を冷却し、 更に、 冷却した空気流は第二の排気通風路 7 4, 第一の排気 通風路つ 3 を介して、 排気フィルター 8 4 を備えた排気通風部 7 6から 排気される。 The air flow from which these solids have been removed is passed through a communication port 8 3 provided with an auxiliary filter 8 2 provided on a partition plate 8 1 between the dust collection chamber 6 2 and the electric blower 70. The electric blower unit 70 guides the electric blower unit 70 to cool the electric blower unit 70, and the cooled air flow passes through a second exhaust air passage 74 and a first exhaust air passage 3 to an exhaust filter. The air is exhausted from the exhaust ventilation section 76 provided with 8 4.
本実施例において、 掃除機本体の上カバ一 5 2, 蓋カバー 5 3, グリ ルカバー 5 4 , ハン ドル部 5 5や、 吸口ホース組立体 6 6の延長管部 6 4 , 吸口部 6 5, ハン ドル部 6 7は A B S樹脂の射出成形品であり、 これら成形品の表面にはサンプル N o . 8 6の低温硬化型高活性酸化物光 触媒の薄膜が形成されている。 対象部品の表面にはチタネー 卜系のカツ プリング剤の皮膜を形成させた後に、 第 1層が形成され、 この膜を形成 させた後に、 サンプル N o. 8 6の Λ丁 0を含む低温硬化型高活性酸化物 光触媒の第 2層が形成される。 In this embodiment, the upper cover 52 of the cleaner body, the lid cover 53, the grill cover 54, the handle 55, the extension pipe portion 64 of the suction hose assembly 66, the suction portion 65, The handle part 67 is an injection-molded product of ABS resin, and a thin film of a low-temperature-curable high-active oxide photocatalyst of Sample No. 86 is formed on the surface of these molded products. After forming a film of a titanium-based coupling agent on the surface of the target part, the first layer is formed, and after forming this film, low-temperature curing including the sample No. 86 8 A second layer of a high activity oxide photocatalyst is formed.
掃除機は、 他の実施例による物品に比較して、 移動性の高い物である ことから、 外装部品の表面に傷が付きやすい。 すなわち、 掃除機本体や 吸い口部分は、 床面を走行中に家具類や壁面等に、 しばしば衝突を繰り 返し、 これによつてスクラッチ傷が徐々に形成され、 光沢を失ったりす るなど外観上の美観を損なうのみならず、 傷をきつかけとして割れ等の 破損に到ることもある。 これを防ぐために従来紫外線硬化型アタ リル樹 脂などによる塗装処理を行い、 表面硬度を確保してきたが、 本発明によ れば、 低温硬化型高活性酸化物光触媒薄膜を構成する T i 0 2 やバイ ン ダ一と して用いる S i 0 2 の膜の硬さが A B Sより硬く、 鉛筆硬度で 2 H〜4 H程度の硬度を有しているので、 これら外装部品に用いる場合 スクラッチ等の傷が付きにく くなる効果が得られると同時に、 本来の効 果である防汚, 微生物繁殖抑制等の効果を得ることができる。 Since the vacuum cleaner is a highly mobile object as compared with the articles according to the other embodiments, the surface of the exterior component is easily scratched. In other words, the main body of the vacuum cleaner and the suction port often collide with furniture and wall surfaces while traveling on the floor surface, and as a result, scratches are gradually formed, resulting in loss of luster and appearance. Not only does this impair the aesthetics above, but it can also lead to cracks and other damage due to scratches. In order to prevent this, conventional UV-curable acryl trees Although the surface hardness has been ensured by performing a coating process using a fat or the like, according to the present invention, Si used as a binder and a Ti 0 2 constituting a low-temperature curing type highly active oxide photocatalytic thin film. 0 harder than ABS hardness of 2 film, because it has a hardness of about 2 H~4 H in pencil hardness, difficulty Kunar effect scratched when such scratches used for these exterior parts is obtained At the same time, the original effects such as antifouling and suppression of microbial growth can be obtained.
特に、 ハン ドル部 G 7は素手で触れる部品であり、 付若した汀-などの 体脂類を栄養分として、 細菌類が繁殖しやすく、 従来イ ミダゾール系, チァゾリン系等の有機物系の抗菌剤や、 銅系, illi鉛系, 銀系等の無機物 系の抗菌剤を成形樹脂中に練り込んで抗菌効 ¾を ^ていたが、 これらの 処理が不要となる。 In particular, the handle part G7 is a part that can be touched with bare hands, and it is easy for bacteria to propagate using nutrients such as attached shores as nutrients, and conventional antibacterial agents such as imidazole and thiazoline are used. Also, inorganic antibacterial agents such as copper-based, illilead-based, and silver-based antibacterial agents have been kneaded into the molding resin to increase the antibacterial effect, but these treatments become unnecessary.
また、 吸い口部分や車輪部分は摺動あるいは回転運動を作うので、 乾 燥した環境下で掃除機を使用すると静電気を帯電しやすく、 絨毯などの 繊維や塵埃などがヒ記の部品類の表面に付着することが多い。 これを防 ぐために、 従来各種界面活性剤や、 ポリアミ ド, ポリエチレングリコー ル系等の親水性高分子類を成形樹脂中に混練し、 抵抗を低下させる ことで防止してきたが、 本発明によれば、 低温硬化型高活性酸化物光触 媒薄膜の抵抗値を低下させることができるので、 電気抵抗値の高い ABS 類の成形樹脂でも埃等の付着を防止する効果も併せて得ることができる ; 前記のハン ドル部 6 7には、 手元操作部 6 8が取り付けられており、 こ の手元操作部 6 8の背面には電子部品類を搭載した制御基板が取り付け られているが、 この手元操作部 6 8付近に静電気が帯電すると、 制御基 板の誤動作を誘発することもあり、 本発明による静電気防止効果は、 塵 埃類の付着のみならず、 制御基板の誤動作も防止する効果が犸られる。 In addition, since the suction port and wheels make sliding or rotating movements, using a vacuum cleaner in a dry environment tends to charge static electricity. Often adheres to the surface. To prevent this, conventionally, various surfactants and hydrophilic polymers such as polyamides and polyethylene glycols have been kneaded into the molding resin to reduce the resistance, but according to the present invention, However, since the resistance value of the low-temperature curing type highly active oxide photocatalytic thin film can be reduced, an effect of preventing adhesion of dust and the like can be obtained even with an ABS resin having a high electric resistance value ; A hand operation unit 68 is attached to the handle unit 67, and a control board on which electronic components are mounted is attached to the back of the hand operation unit 68. If static electricity is charged in the vicinity of the part 68, a malfunction of the control board may be induced, and the antistatic effect according to the present invention is effective not only for adhesion of dust but also for malfunction of the control board. .
また、 同手元操作部 6 8に設けられている赤外線信号の発信部 6 9 と, 掃除機本体 1 の赤外線受光部 5 9は、 前述の実施例 3の扇風機の場合と 同様に透明の A S樹脂製の成形品よりなるが、 表面には低温硬化型高活 性酸化物光触媒薄膜が形成されているために、 汚れによる赤外線信号の 受発信の阻害を防止する効果が得られる。 Also, an infrared signal transmitter 6 9 provided in the same operation unit 68 is provided. The infrared ray receiving section 59 of the main body 1 of the vacuum cleaner is made of a transparent AS resin molded product as in the case of the fan of the third embodiment described above, but a low-temperature curing type highly active oxide photocatalytic thin film is formed on the surface. Because of the formation, the effect of preventing the obstruction of the transmission and reception of the infrared signal due to dirt is obtained.
更には、 本体の排気通風部 7 6に取り付けられた排気フィルター 8 4 はアク リルと P Pの混紡不織布でできているが、 この排気フィルタ一 8 4表面にはサンプル N o. 2 1 の低温硬化型高活性酸化物光触媒の薄膜 が形成されている。 排気通風部 7 6には、 多数の開口部が設けてあり、 排気フィルター 8 4の空気吐き出し面には、 この開口部から室内照明や 太陽光などの光が照射されるので、 フィルタ一の表面も清浄化される。 In addition, the exhaust filter 84 attached to the exhaust ventilation section 76 of the main body is made of a nonwoven fabric of acrylic and PP, and the surface of this exhaust filter 84 has been cured at a low temperature of Sample No. 21. A thin film of a highly active oxide photocatalyst is formed. The exhaust ventilation section 76 is provided with a number of openings, and the air discharge surface of the exhaust filter 84 is irradiated with light such as room lighting or sunlight from the openings. Is also cleaned.
また、 本体上部を覆う上カバー 5 2 と、 蓋カバー 5 3 とグリルカバ一 5 4 とハン ドノレ部 5 5等の部品類を透明部品とすることで外部の光が内 部にも到達し、 集塵室 6 2内部の紙フィルター 7 9や補助フィルタ一 8 2のフィルタ一繊維表面に本発明による低温硬化型高活性酸化物光触 媒薄膜が形成すると抗菌効果や脱臭効果を得ることもできる。 In addition, by making the upper cover 52 that covers the upper part of the main body, the lid cover 53, the grill cover 54, and the hand holding part 55, etc. transparent parts, external light reaches the inside and collects. The antibacterial effect and the deodorizing effect can be obtained by forming the low-temperature curing type highly active oxide photocatalyst thin film according to the present invention on the surface of the filter of the paper filter 79 and the filter of the auxiliary filter 82 inside the dust chamber 62.
(実施例 5 ) (Example 5)
第 8図により本発明の第 5実施例である衣類乾燥機について説明する。 第 8図には衣類乾燥機の本体断面図を示す。 8 5は外枠、 8 6は開閉 フタ、 8 7は回転ドラム、 8 8は熱源、 8 9は排気口、 9 0は両翼ファ ン、 9 1 はファンケ一シング、 9 2は動力となるモータ、 9 3は該モー タ 9 2の動力を該回転ドラム 8 7に伝達するベル卜、 9 4はモータ 9 2 の動力を該両翼フアン 9 0に伝達する丸ベル卜、 9 5は第一の気密フエ ル卜、 9 6は第二の気密フェル卜、 9 7は仕切板であり、 9 8は該ファ ンケ一シング 9 1 から排出された循環風を該熱源 8 8 まで導く循環ダク 卜、 9 9はリ ン トフイソレター装置、 1 0 0は該ファンケーシング 9 1 を 該外枠 8 5に固定する F Dビーム、 1 0 1 は軸受 】 0 2を取り付ける取 リ付けリ ングであり、 該回転ドラム 8 7は軸受 1 0 2によ り回転自在に 摺動支持されている。 該回転ドラム 8 7は該モータ 9 2の駆動力が、 該 ベル卜 9 3 を介して伝達されることによって、 該両翼ファン 9 0と共に 回転する。 この回転により、 衣類を撹拌すると同時に、 循環風 (実線の 矢印) が発生し、 この循環風が該熱源 8 8部を通過する際に加熱されて 該回転ドラム 8 7内に入り、 衣類の水分を蒸 ¾し乾燥させる。 その後、 該両翼ファン 9 ()により該循環ダク 卜 9 8内を通り、 熱源 8 8 まで循環 風が送られ、 度加熱されて衣類の乾燥を繰り返す。 開閉フタ 8 6の内 側には蛍光管 1 0 3の付いた、 照 qij器具 1 0 4 が取り付けてある。 該问 転ドラム 8 7の内周面に沿って衝撃を吸収する緩衝材 1 0 5が貼リ付け てある。 緩衝材 1 0 δは Ρ Ρの発泡体よ りなる。 Referring to FIG. 8, a clothes dryer according to a fifth embodiment of the present invention will be described. FIG. 8 shows a cross-sectional view of the main body of the clothes dryer. 8 5 is an outer frame, 8 6 is an opening / closing lid, 8 7 is a rotating drum, 8 8 is a heat source, 8 9 is an exhaust port, 9 is a two-wing fan, 9 1 is a fan casing, and 9 2 is a motor for power. Reference numeral 93 denotes a belt that transmits the power of the motor 92 to the rotary drum 87, reference numeral 94 denotes a round belt that transmits the power of the motor 92 to the fan 90, and reference numeral 95 denotes a first belt. An airtight filter, reference numeral 96 denotes a second airtight felt, reference numeral 97 denotes a partition plate, reference numeral 98 denotes a circulating duct for guiding the circulating air discharged from the finning 91 to the heat source 88. Reference numeral 9 denotes a printer, and reference numeral 100 denotes a fan casing. An FD beam fixed to the outer frame 85, 101 is a mounting ring for mounting a bearing 002, and the rotating drum 87 is rotatably slidably supported by a bearing 102. I have. The rotating drum 87 rotates together with the two-blade fan 90 when the driving force of the motor 92 is transmitted through the belt 93. By this rotation, at the same time as the clothes are agitated, circulating wind (solid arrow) is generated, and the circulating wind is heated when passing through the heat source 88, enters the rotating drum 87, and causes the moisture of the clothes. Is steamed and dried. Thereafter, circulating air is sent to the heat source 88 through the circulation duct 98 by the double-wing fan 9 (), and is repeatedly heated to repeatedly dry the clothes. Inside the opening / closing lid 86, a luminous qij device 104 with a fluorescent tube 103 is attached. A shock absorbing material 105 for absorbing impact is attached along the inner peripheral surface of the rotating drum 87. The cushioning material 10 δ is made of a foam.
本実施例では、 回転ドラム 8 7の内面部品で、 照明器具の光が照射さ れる部品である、 緩衝材 1 0 5, リ ン 卜フィ ルタ ー装 E 9 9, 開閉フタ 8 6の内面等の部品は A B Sや P P樹脂よりなり、 それらの表面にはサ ンプル N o . 8 6の低温硬化型高活性酸化物光触媒の薄膜が形成されてい る。 対象部品の表面にはシランカツプリング剤の皮膜を形成させた後に、 第 1層が形成され、 この膜を形成させた後に、 サンプル N o . 8 6の AT0 を含む低温硬化型高活性酸化物光触媒の第 2層が形成される。 In this embodiment, the inner surface of the rotating drum 87, which is the part to which the light of the lighting equipment is irradiated, such as the cushioning material 105, the rear filter device E 99, and the inner surface of the opening / closing lid 86. These components are made of ABS or PP resin, and a thin film of a low-temperature-curable high-active oxide photocatalyst having a sample No. 86 is formed on the surface thereof. After forming a film of the silane coupling agent on the surface of the target component, the first layer is formed, and after forming this film, a low-temperature-curable high-active oxide containing AT0 of sample No. 86 is formed. A second layer of photocatalyst is formed.
照明器具は、 乾燥動作中、 あるいは乾燥動作とは関係なく独立した動 作と して随意点灯することができ、 蛍光管 1 0 3の光が照射されると、 上記の部品表面で、 付着した有機物や、 接触する空気中に含まれる悪臭 物質を効果的に酸化分解するため微生物の繁殖を抑制したり、 脱臭する 効果が得られる。 The luminaire can be lit at any time during the drying operation or as an independent operation irrespective of the drying operation. It effectively oxidizes and decomposes organic substances and odorous substances contained in the air that comes into contact with it, thereby suppressing the growth of microorganisms and deodorizing.
乾燥動作中は衣類が回転しているために、 光が充分に満遍なく届かな いので、 乾燥動作終了後に一定時間点灯して回転ドラム 8 7内部を清浄 化するような動作プログラムを用いると更に効果的である。 Because the clothes are rotating during the drying operation, the light can reach evenly and evenly. Therefore, it is more effective to use an operation program that turns on the rotating drum 87 for a certain period of time after the drying operation to clean the inside of the rotating drum 87.
また、 該外枠 1 は亜鉛めつき鋼板製で、 外面はエポキシ樹脂の粉体塗 装がなされている。 この塗装面の表面には、 サンプル N o . 8 6の A T 0 を含む低温硬化型高活性酸化物光触媒薄膜が形成されている。 The outer frame 1 is made of a zinc-plated steel plate, and the outer surface is coated with an epoxy resin powder. On the surface of this painted surface, a low-temperature-curable high-active oxide photocatalytic thin film containing ATo of sample No. 86 was formed.
開閉フタ 8 6の外面は P S樹脂の射出成形体でできており、 この表面 にもサンプル N o . 8 6の A T 0を含む低温硬化型卨活性酸化物光触媒薄 膜が形成されている。 The outer surface of the opening / closing lid 86 is made of an injection-molded body of PS resin, and a low-temperature curing type active oxide photocatalyst thin film containing ATO of sample No. 86 is also formed on this surface.
これら外装部品である外枠 8 5や開閉フタ 8 6の外面での光触媒薄膜 の効果は、 前述の実施例 1〜4の外装部品の場合と同様に、 室内光で充 分な防汚, 抗菌等の効果が得られるものである。 The effect of the photocatalytic thin film on the outer surfaces of the outer frame 85 and the opening / closing lid 86, which are these exterior components, is similar to the exterior components of Examples 1 to 4 described above. And the like.
(実施例 6 ) (Example 6)
第 9図, 第 1 0図, 第 1 1 図により本発明の第 6実施例である食器乾 燥機について説明をする。 A dish dryer according to a sixth embodiment of the present invention will be described with reference to FIGS. 9, 10, and 11. FIG.
第 9図には食器乾燥機の外観斜視図を示す。 第 1 0図は排気口 1 2 8 付近の拡大断面図を示す。 第 1 1 図は本体断 Si図を示す。 Fig. 9 shows an external perspective view of the dish dryer. FIG. 10 shows an enlarged sectional view of the vicinity of the exhaust port 128. Fig. 11 shows a Si cutaway of the main body.
本体 1 0 6の内部は乾燥室〗 0 7 と運転制御室 1 0 8 とに仕切板 1 09 で上下に区分けされている。 運転制御室 1 0 8には、 ファンモータ 1 1 0, 送風ファン 1 1 1 , ケーシング 1 1 2、 および加熱機 1 1 3よりなる乾 燥空気を送り出すための加熱送風ュニッ ト 1 1 4が、 該乾燥室 1 0 7 と はダク ト 1 1 5で連結されている吸気フィルター 1 1 6 を配した吸気口 1 1 7 と該加熱送風ュニッ 卜 1 1 4 との間には、 制御機 1 1 8 を配設し てある。 また、 該乾燥室 1 0 7内の上下には、 食器を収納するための上 かご 1 1 9 , 下かご 1 2 0を配置してある。 該下かご 1 2 0は扉 1 2 1 の下部に、 自在に傾斜できるよう、 ヒンジ 1 2 2 と連結された可動レー ル 1 2 5の上に乗せられた水受皿 1 2 4の hに配設される。 同様に上か ご 1 1 9 も可動レール 1 2 3の ヒに配設されている。 MJ動レ一ル 1 2 3 1 2 5は該乾燥室 1 0 7の側壁に回動自在に設けたローラ(図示せず)上 を、 前後に移動可能になるように配置し、 該扉 1 2 i の取手 1 2 6 を手 前に引く ことにより該乾燥室 1 0 7から該下かご 1 2 0力;、 かごの先端 部を引く ことにより、 該上かご 1 〗 9が外部に引き出せるようになつて いる。 パネル 1 2 7上に設けた排気口 】 2 8は、 格了-状を形成し、 排気 フィルター 1 2 ί) を備える。 該本体 1 0 (;の該让切板 1 0 ί〕に設けた開 口部 1 3 0 と排気ダク ト 1 3 1 とで該乾燥 ¾ 1 0 7 と迚結されている。 温度検出機 1 3 2は外気温度の影響を受けにくぃ該排気ダク 卜 1 3 1 内 に配 ISしてある。 The inside of the main body 106 is divided into a drying room # 07 and an operation control room 108 by a partition plate 109 vertically. In the operation control room 108, a heating fan unit 114 for sending dry air consisting of a fan motor 110, a blower fan 111, a casing 112, and a heater 113 is provided. A controller 11 is provided between the drying chamber 107 and an intake port 117 provided with an intake filter 116 connected with a duct 115 and the heating unit 114. 8 is provided. An upper basket 119 and a lower basket 120 for storing tableware are arranged above and below the drying chamber 107. The lower cage 120 is mounted on the lower part of the door 122 so that it can be freely tilted. It is arranged on the water pan 124 placed on top of the pipe 125. Similarly, the upper car 1 19 is also installed on the movable rail 1 23. The MJ moving rail 123 is arranged on a roller (not shown) rotatably provided on a side wall of the drying chamber 107 so as to be movable back and forth. By pulling the handle 1 2 6 forward, the lower car 1 20 force from the drying chamber 1 07; by pulling the tip of the car, the upper basket 1 9 can be pulled out. It has become. The exhaust port provided on the panel 127 has a letter shape and is provided with an exhaust filter 122). An opening 130 provided in the main body 10 (the cut-off plate 10) of the main body 10 and the exhaust duct 13 1 are connected to the drying unit 107. Temperature detector 1 Numeral 32 is hardly affected by the outside air temperature. It is located inside the exhaust duct 13 1.
吸気口 1 】 7は、 P Pからなる射出成形品であり、 該吸気フィルタ一 1 1 6は、 ナイ ロン製のネッ トであり、 この表 t&iには後述の第 7表に示 すサンプル N o . 9 1 の低温硬化型高活性酸化物光触媒の薄膜が形成され ている。 ナイロン製のネッ トは、 紫外線照射処理した後に、 サンプル N o . 9 1 の銀を含む低温硬化型高活性酸化物光触媒の薄膜が形成される r 吸気フィルタ一 1 1 6の表面には室内の照明光が照射されるために、 付着した有機物や取り込む空気中の悪臭物質は酸化分解される。 該排気 口 1 2 8および、 排気フィルター 1 2 9にも ^様にサンプル N o . 9 1 の 低温硬化型高活性酸化物光触媒薄膜が形成されている。 吸排気口周辺に は排出した湿気が結露して湿った状態になりやすく、 黴や細菌類が繁殖 することがあるが、 本発明による分解効率の ^い光触媒を用いれば、 室 内光で効果的にこれら微生物の繁殖を抑制することができる。 サンプル N o. 9 1 の処方では、 組成物に含有している銀!)体に抗菌作 0があるた めに特に好適である。 抗菌効果を高めるために、 銀を担持させたゼオラ ィ 卜ゃァパタイ 卜等のセラミック粒子を混合してもよい。 The intake port 1] 7 is an injection-molded product made of PP, and the intake filter 1-16 is a net made of Nylon. The table t & i includes the sample No. shown in Table 7 below. A thin film of low-temperature-curable highly active oxide photocatalyst was formed. Nets made of nylon, after ultraviolet irradiation treatment, samples N o. 9 1 of low-temperature curing type high active oxide photocatalyst containing silver in r intake filter one 1 1 6 surface of the thin film is formed of a chamber Because of the illumination light, attached organic matter and odorous substances in the air taken in are oxidatively decomposed. The low temperature curing type highly active oxide photocatalyst thin film of Sample No. 91 is also formed on the exhaust port 128 and the exhaust filter 122 as well. Exhausted moisture is likely to condense around the intake and exhaust ports and become moist, and mold and bacteria may proliferate.However, if a photocatalyst with high decomposition efficiency according to the present invention is used, indoor light is effective. Proliferation of these microorganisms can be suppressed. In the formulation of Sample No. 91, the silver contained in the composition! ) Particularly suitable because the body has antimicrobial activity. Zeola loaded with silver to enhance antibacterial effect Ceramic particles such as itaperite may be mixed.
また乾燥室 1 0 7内部には蛍光管 1 3 8の付いた照明器具 1 3 4が取 リ付けてある。 照明機能は扉 1 2 1 をあける際に点灯して、 内部の食器 の乾燥度合いを確認するといった照明本来の機能のみならず、 乾燥室 In the drying room 107, a lighting fixture 13 4 with a fluorescent tube 13 8 is attached. The lighting function is turned on when the door 1 2 1 is opened to check the degree of drying of the internal dishes.
1 0 7内部を清浄化する機能としても活用できる。 すなわち、 乾燥室It can also be used as a function to clean the interior of 107. That is, the drying room
1 0 7の内部部品の表面に光触媒薄膜を形成することで、 光の照射され る部分の抗菌や防汚効果が得られるものである。 本実施例では、 上かごBy forming a photocatalytic thin film on the surface of the internal component 107, an antibacterial and antifouling effect can be obtained in a portion irradiated with light. In this embodiment, the upper basket
1 1 9, 下かご i 2 0は鉄製のフレームにボリアミ ド系の粉体樹脂を焼 き付け塗装した構成となっており、 この塗装 SHの表面には紫外線照射処 理した後に、 サンプル N o . 9 2の銅を含む低温硬化型高活性酸化物光触 媒の薄膜が形成される。 これらの上下かごは、 食器類に直接接触する部 材であり、 清潔であることが必要とされるが、 光触媒の効果により、 表 面の防汚や微生物繁殖抑制効果が得られるため、 清潔に保たれる。 銅に も銀と同様、 それ自体の抗菌作用があるので抗菌効果は高まる効果があ る。 1 19, the lower basket i 20 has a structure in which a boride-based powder resin is baked and painted on an iron frame. After the surface of this painted SH is subjected to ultraviolet irradiation, the sample No. A thin film of low-temperature curable high-active oxide photocatalyst containing copper of 92 is formed. These upper and lower baskets are members that come into direct contact with tableware and are required to be clean.However, the effect of the photocatalyst provides antifouling on the surface and the effect of suppressing the growth of microorganisms. Will be kept. Copper, like silver, has its own antibacterial action, so its antibacterial effect is enhanced.
実施例 5の衣類乾燥機の場合と同様に、 乾燥動作中は食器類が影とな つて、 光が充分に満遍なく届かないので、 乾燥動作終了後に一定時間点 灯して乾燥室 1 0 7内部を清浄化するような動作プログラムを用いると 更に効果的である。 As in the case of the clothes dryer of Example 5, during the drying operation, the dishes become shadows and the light does not reach evenly enough. It is more effective to use an operation program that cleans the data.
また、 扉 1 2 1 は A B S樹脂の成形品でできている力 この表面には サンプル N o. 8 6の A T 0を含む低温硬化型高活性酸化物光触媒薄膜が 形成されている。 この扉 1 2 1 の表面での光触媒薄膜の効果は、 前述の 実施例 1 〜 5の外装部品の場合と同様に、 室内光で充分な防汚, 抗菌等 の効果が得られるものである。 The door 121 is a force made of a molded article of ABS resin. On this surface, a low-temperature curing type highly active oxide photocatalytic thin film containing ATO of sample No. 86 is formed. The effect of the photocatalytic thin film on the surface of the door 121 is such that sufficient indoor stains and antibacterial effects can be obtained with room light, as in the case of the exterior parts of Examples 1 to 5 described above.
(実施例 7 ) 第 1 2闳, 第 1 3図および第 1 4図により本発明の第 7実施例である 食器洗い機について説明をする。 (Example 7) A dishwasher according to a seventh embodiment of the present invention will be described with reference to FIGS. 12, 13 and 14.
第 1 2図は食器洗い機の外観斜視図を示し、 第 1 3図と第 1 4図は食 器洗い機の断面図を示す。 Fig. 12 is a perspective view of the appearance of the dishwasher, and Figs. 13 and 14 are sectional views of the dishwasher.
外枠 1 3 5の内部に食器収納槽 1 3 6が配置され、 その前面開 I Iを開 閉する ドア 1 3 7が設けられている食器収納槽 1 3 6の側¾下部に段部 1 3 8が設けられ、 この段部 1 3 8に食器収納川下かご 1 3 9が着脱自 在に配置されている。 食器収納糟 1 3 6の底部外側にポンプ i 4 ()が配 置されている。 このポンプ 1 4 ()はポンプモータ 1 4 1 を有している。 食器収納用下かご 1 3 9の直下に回動する下ァ—ムノズル 1 4 2が配匿 されている。 下アームノズル 1 4 2の上 i には衩数個の小さな孔 1 4 3 が設けられている。 食器収納用下かご 1 3 9には、 ポンプ 1 4 0から送 水された洗浄水を上ァ一ムノ ズル 1 4 4 に送るベンチユリ一管 1 4 5が 配置されている。 この上アームノズル 1 4 4は、 ^器収納用上かご 146 の直下に中央を支点として回動する。 上アームノズル 1 4 4の上面には、 複数個の小さな孔 1 4 7が設けられている。 食器収納槽 1 :3 6外の底部 または背面部にはヒータ一 1 4 8が配置されている。 ヒーター 1 4 8 を 包込むようにヒーターカバー 1 4 9が配置されている。 食器収納槽 1 36 外側面部には給水電磁弁 1 5 0が配置されている„ 食器収納槽 1 3 6外 面上部には排気ダク 卜 1 5 1 が配置され、 排気口 1 5 2へ連結されてい る。 ドア 1 3 7の外面上部にコン トロールパネル 1 5 3が配置されてい る。 食器収納槽 1 3 6の底部外側には、 排水ポンプ 1 5 4及び送風ュニ ッ 卜 1 5 5が配置されている。 The tableware storage tank 1 36 is arranged inside the outer frame 135, and the front opening II is opened and closed. 8 is provided, and a downstream basket 13 9 for storing tableware is arranged on this step 13 8 in a detachable manner. A pump i 4 () is disposed outside the bottom of the tableware storage tank 1 36. This pump 14 () has a pump motor 14 1. A lower arm nozzle 142 that pivots directly below the tableware lower basket 133 is hidden. The upper arm i of the lower arm nozzle 142 is provided with a few small holes 144. The lower basket for storing tableware 139 is provided with a bench lily tube 145 for sending the washing water sent from the pump 140 to the upper nozzle 144. The upper arm nozzle 144 pivots about the center as a fulcrum immediately below the container storage upper basket 146. A plurality of small holes 147 are provided on the upper surface of the upper arm nozzle 144. A heater 148 is arranged at the bottom or back of the tableware storage tank 1:36. A heater cover 14 9 is arranged so as to enclose the heater 14 8. Tableware storage tank 1 36 A water supply solenoid valve 150 is arranged on the outer side surface.Tableware storage tank 1 3 6 An exhaust duct 15 1 is arranged on the upper outer surface and connected to the exhaust port 15 2 A control panel 15 3 is located on the top of the outer surface of the door 13 7. A drain pump 15 4 and a ventilation unit 15 5 are located outside the bottom of the tableware storage tank 1 36. Are located.
洗浄動作時には、 給水電磁弁 1 5 0より水を供給し、 ポンプ i 4 0 を 駆動させて、 下アームノズル 1 4 2へ圧力水を供給すると同時にヒータ 一 1 4 8に通電し、 水温を上昇させる。 水は孔 1 4 3から噴出すると同 時に、 ベンチユリ一管 1 4 5 を経出して上アームノズル 1 4 4に送られ ると、 孔 1 4 7からも水が噴出する。 こうして上下のアームノズルは回 転しながら温水を食器収納かご 1 4 6内の食器にまんべんなく噴射して 汚れを取る。 洗浄動作終了後、 排水ポンプ 1 5 4に通電して汚水を排出 した後に、 上記同様の動作を数回繰り返し、 内部の汚れをすすいで取り 除く。 最終すすぎ動作が終了すると、 乾燥動作に移る。 送風ュニッ 卜 1 5 に通電し、 送風フアン 1 5 6 を回転させ、 食器収納槽 1 3 6底部 に配置されている送風ダク 卜 丄 5 7, ヒーター ! 4 8 を通り、 食器収納 槽 1 3 6内へ風を供給する。 この時ヒータ一 1 4 8は一定時間通電を O N Z O F P'させ、 冷風を温風にしている。 この温風により、 内部の水 滴や残水、 並びに食器類に付着している水滴を蒸気に変え、 排気ダク ト 1 5 1 を通り、 排気口 1 5 2より機外へ排出する。 During the cleaning operation, water is supplied from the water supply solenoid valve 150, the pump i 40 is driven, and pressurized water is supplied to the lower arm nozzles 14 2 at the same time as the heater. Energize 1 4 8 to raise the water temperature. At the same time as the water spouts from the hole 144, when it is sent to the upper arm nozzle 144 through the bench lily tube 144, the water also spouts from the hole 144. In this way, the upper and lower arm nozzles rotate and evenly spray hot water onto the dishes in the dish storage basket 146 to remove dirt. After the cleaning operation is completed, the drain pump 154 is turned on to discharge the wastewater, and the same operation as above is repeated several times to rinse and remove the internal dirt. When the final rinsing operation is completed, the operation moves to the drying operation. Energize the fan unit 15 and rotate the fan fan 15 6, and the fan duct 丄 57, heater located at the bottom of the tableware storage tank 1 36. Air is supplied to the tableware storage tanks 1 36 through 4 8. At this time, the heater 1 148 is energized ONZOF P 'for a certain period of time, and cool air is turned into hot air. This hot air converts the water droplets and residual water inside and the water droplets attached to the tableware into steam, which is discharged through the exhaust duct 15 1 through the exhaust port 15 2 to the outside.
本実施例では、 排気口 1 5 2は A B S樹脂成形品である力 、 前述の食 器乾燥機と同様サンプル N o . 9 1 の銀を含む低温硬化型高活性酸化物光 触媒の薄膜が形成されている。 排気口周辺には排出した湿気が結露して 湿った状態になりやすく、 黴や細菌類が繁殖することがあるが、 本発明 による分解効率の高い光触媒を用いれば、 室内光で効果的にこれら微生 物の繁殖を抑制することができる。 In this embodiment, the exhaust port 152 is an ABS resin molded product, and a thin film of a low-temperature curing type highly active oxide photocatalyst containing silver of sample No. 91 is formed similarly to the above-mentioned dish dryer. Have been. Exhausted moisture tends to condense and become moist around the exhaust port, and molds and bacteria may proliferate.However, if a photocatalyst having high decomposition efficiency according to the present invention is used, indoor light can be effectively used. The propagation of microorganisms can be suppressed.
食器収納槽 1 3 6内部には蛍光管 1 5 8を備えた照明器具 1 5 9が取 リ付けてある。 照明機能はドア 1 3 7 をあける際に点灯して、 内部の食 器の洗浄や乾燥度合いを確認するといった照明本来の機能のみならず、 食器収納槽 1 3 6内部を清浄化する機能としても活用できる。 すなわち、 食器収納槽 1 3 6の内部部品の表面に光触媒薄膜を形成することで、 光 の照射される部分の抗菌や防汚効果が得られるものである。 本実施例では、 食器収納用上かご 1 4 6, 食器収納用下かご 1 3 9は 鉄製のフレームにポリアミ ド系の粉体樹脂を焼き付け塗装した構成とな つておリ、 この塗装面の表面にはサンプル N o . 9 2の銅を含む低温硬化 型高活性酸化物光触媒の薄膜が形成されている。 Lighting equipment 159 equipped with a fluorescent tube 158 is installed inside the tableware storage tank 135. The lighting function is turned on when the door 13 7 is opened, and is used not only for the original function of lighting such as checking the degree of washing and drying of the dishes inside, but also for cleaning the inside of the dish storage tank 1 36. Can be used. That is, by forming a photocatalytic thin film on the surface of the internal component of the tableware storage tank 136, an antibacterial and antifouling effect can be obtained in a portion irradiated with light. In this embodiment, the tableware storage upper basket 146 and the tableware storage lower basket 139 have a configuration in which a polyamide powder resin is baked and painted on an iron frame. In the sample, a thin film of a low-temperature curable high-active oxide photocatalyst containing copper of sample No. 92 is formed.
これらの上下かごは、 食器類に直接接触する部材であり、 清潔である ことが必要とされるが、 光触媒の効果により、 表面の防汚や微生物繁殖 抑制効果が得られるため、 清潔に保たれる。 These upper and lower baskets are members that come into direct contact with tableware and are required to be clean.However, the effects of the photocatalyst can keep the surface clean and prevent the growth of microorganisms. It is.
その他照明器具 1 5 9の光の照射される部材としては、 食器収納槽 1 3 6 , 上アームノ ズル i 4 4 , 卜アームノ ズル 1 4 2 , ノくンチユリ一 管 1 4 5等がある、 これらの部品は P P樹脂射出成形品や S U S塑性変 形品を用いる。 これらの部品の表面にはコロナ放電処理した後に、 S ι 02 のみの薄膜、 すなわち第 1 表のサンプル N o . 1 2が下地層と して形成さ れ、 この膜を形成させた後に、 サンプル N o . 2 】 の低温硬化 ¾高活性酸 化物光触媒の薄膜が形成される。 Other members to which the light of the lighting equipment 159 is irradiated include a tableware storage tank 1336, an upper arm nozzle i44, a triarm nozzle 144, and a knuckle tube 145. The parts used are PP resin injection molded products and SUS plastic deformed products. After corona discharge treatment on the surface of these components, a thin film of S iota 0 2 only, i.e. samples N o. 1 2 of Table 1 is formed as an underlying layer, after forming the membrane, Low temperature curing of sample No. 2] ¾ A thin film of highly active oxide photocatalyst is formed.
食器収納槽 1 3 6内部の部品に光触媒薄膜を形成し、 照明器具 1 5 9 を付設することによる食器洗い機特有の効果と して、 乾燥効率を向上さ せる効果がある。 この効果は、 本発明による低温硬化型高活性酸化物光 触媒薄膜の基本素材である T i 0 2 , S i 0 2 が水濡れ性の良い素材で あると同時に、 汚れた食器から除去された油脂類のように水をはじく物 質が付着しても、 照明器具 1 5 9の光によって分解されるため、 常に高 い水濡れ性を保つ効果が得られることによる。 The formation of a photocatalytic thin film on the components inside the dish storage tank 1 36 and the addition of lighting equipment 1 59 has the effect of improving the drying efficiency as a unique effect of the dishwasher. This effect, T i 0 2, S i 0 2 according to the present invention is a basic material for low-temperature curing type high active oxide photocatalyst thin film is both a good material to water wettability, were removed from the soiled dishes Even if substances that repel water, such as oils and fats, adhere to them, they are decomposed by the light of the lighting equipment 159, so that the effect of always maintaining high water wettability can be obtained.
器洗いの動作としては、 最終すすぎ時に水温を 6 0〜 7 0 °Cまで上 昇させ、 内部温度を上げた後に、 送風動作によって湿気を機外へ排出す るのであるが、 食器収納槽】 3 6の内部に残留する水滴が乾燥効率を低 下させる原因となる。 食器収納槽 1 3 6, 上アームノズル 1 4 4 , 下ァ ームノズル 1 4 2, ベンチユリ一管 1 4 5等の部品は、 高い耐水性が求 められるため、 疎水性の素材を用いることが多く、 通常表面の水濡れ性 が悪い。 水濡れ性の良くない素材の表面では、 水は膜状に広がった濡れ た状態にはならず、 高い接触角度の水滴状に付着する。 洗浄動作時には 界面活性剤を含む洗剤を投入するので、 洗浄水の表面張力は低下し、 接 触角は低くなつて良く濡れた状態になるが、 最終すすぎ時のすすぎ水の 中には洗剤成分はほとんど含まれず、 水の表面張力は非常に高い。 従つ て、 最終すすぎ終了時点で、 すすぎ水は食器収納糟 1 3 6内部の各部品 表面に高い接触角を有する無数の水滴状になって付着する。 The washing operation involves raising the water temperature to 60 to 70 ° C during the final rinsing, raising the internal temperature, and then discharging the moisture out of the machine by blowing air. Water droplets remaining inside 36 cause a decrease in drying efficiency. Tableware storage tank 1 3 6, upper arm nozzle 1 4 4, lower Parts such as the nozzles 142 and bench lily tubes 1 and 4 are required to have high water resistance, so they are often made of hydrophobic materials and usually have poor surface wettability. On the surface of a material with poor water wettability, water does not spread in a film-like state and adheres in the form of droplets with a high contact angle. During the cleaning operation, a detergent containing a surfactant is added, so that the surface tension of the cleaning water decreases and the contact angle decreases, resulting in a well-wetted state. Very low in water, and the surface tension of water is very high. Therefore, at the end of the final rinsing, the rinsing water adheres in the form of countless water droplets having a high contact angle to the surface of each component inside the tableware storage vessel 1336.
これらの高い接触角の水滴は、 薄く膜状に広がつた水膜の場合に比較 して、 水量が多く、 なかなか乾燥しない。 また水滴状の水は乾燥時に水 滴形状を保ったまま縮小して乾燥するので、 表面積も小さくなるため乾 燥速度は吏に遅くなり、 乾燥に要する時間は約 3倍必要になる。 食器類 は水濡れ性の良いガラスや陶磁器や、 木製が多く、 比較的速やかに乾燥 するが、 食器洗い機自体に水滴が付着した状態で終了すると、 ドア 1 37 をあけて、 上下の食器収納かごを引き出す際の振動で食器類の上に水滴 が落下し、 乾燥した食器類を濡らしてしまう不具合が発生する。 These water droplets with a high contact angle have a larger amount of water and do not dry easily as compared with the case of a thin water film. In addition, since the water in the form of water droplets is reduced and dried while maintaining the shape of the water droplets during drying, the surface area is also small, so the drying speed is slower and the drying time is about three times as long. Tableware is often made of glass, ceramics, or wood with good water wettability, and it dries relatively quickly.However, when the dishwasher is finished with water droplets attached, open the door 1 37 and open the upper and lower tableware baskets. Drops fall on tableware due to the vibrations when pulling out the tableware, causing a problem that wet tableware is dried.
食器収納槽 1 3 6, 上アームノズル 1 4 4, 下アームノズル 1 4 2, ベンチユリ一管 1 4 5等の部品を、 P P成形品で構成した場合、 すすぎ 終了時の付着水滴による残水量は約 3 0 gであるのに対して、 本発明に よる光触媒膜を形成した場合は、 付着残水量は約 5 gに低減した。 また 本発明による低温硬化型高活性酸化物光触媒薄膜は光活性が高く照明器 具 1 5 9の光で付着した油脂類を分解する作用があるので、 油脂類の付 着による水濡れ性の低下がない。 When parts such as tableware storage tank 1 36, upper arm nozzle 144, lower arm nozzle 144, bench lily tube 1 45, etc. are made of PP molded products, the amount of residual water due to attached water droplets at the end of rinsing is In contrast to the case of about 30 g, when the photocatalyst film according to the present invention was formed, the amount of residual water attached was reduced to about 5 g. Further, the low-temperature curing type highly active oxide photocatalytic thin film according to the present invention has a high photoactivity and has an action of decomposing fats and oils attached by the light of the lighting equipment 159, so that the wettability due to the attachment of the fats and oils decreases There is no.
実施例 6の食器乾燥機の場合と同様に、 乾燥動作中は食器類が影とな つて、 光が充分に満遍なく届かないので、 乾燥動作終了後に一定時間点 灯して食器収納槽 1 3 6内部を消浄化するような動作プログラムを用い ると更に効果的である。 As in the case of the dish dryer of Example 6, the dishes are shaded during the drying operation. Since the light does not reach evenly and evenly, it is more effective to use an operation program that turns on the light for a certain period of time after the drying operation is completed to decontaminate the inside of the tableware storage tank 136.
また、 ドア 1 3 7は P P樹脂の成形品でできている力 \ この表面には コロナ放電処理した後に、 サンプル N o . 1 2が下地層と して形成され、 この膜を形成させた後に、 サンプル N o . 2 】 の低温硬化型高活性酸化物 光触媒の薄膜が形成される。 Also, the door 1337 is a force made of a molded product of PP resin \ After corona discharge treatment on this surface, a sample No. 12 is formed as an underlayer, and after this film is formed , Sample No. 2], a thin film of a low-temperature curing type highly active oxide photocatalyst is formed.
このドア 1 3 7の表面での光触媒薄膜の効果は、 前述の ¾施例 1 〜 6 の外装部品の場合と同様に、 室内光で充分な防汚, 抗菌等の効果が得ら れるものである。 本実施例では据付け型の食器洗い機について説明した ものであるが、 卓上型についても全く同様にして光触媒薄膜の効果を得 ることができる。 卓上型の場合は、 '4:内光が外装部品の f 面に照射され るので、 側面や天井部の外壁面部材の表面に光触媒薄膜を形成すると効 果的である。 The effect of the photocatalytic thin film on the surface of the door 1337 is similar to the case of the exterior parts of Examples 1 to 6 above, in which the indoor light can provide sufficient antifouling and antibacterial effects. is there. In this embodiment, the stationary type dishwasher is described, but the effect of the photocatalytic thin film can be obtained in the same manner in the case of a tabletop type. In the case of the desktop type, '4: Since the internal light is applied to the f-plane of the exterior component, it is effective to form a photocatalytic thin film on the side surfaces and the surface of the outer wall member on the ceiling.
(実施例 8 ) (Example 8)
第 1 5図, 第 1 6図により本発明の第 8突施例である厨芥処理機につ いて説明をする。 A kitchen waste disposal machine according to an eighth embodiment of the present invention will be described with reference to FIGS. 15 and 16. FIG.
第 1 5図には厨芥処理機の外観斜視図を示し、 節 1 6図は木体断面図 を示す。 Fig. 15 shows an external perspective view of the kitchen waste treatment machine, and Fig. 16 shows a cross section of a wooden body.
枠体 1 6 0の内部には中央部に回転自在に支持された撹拌翼 1 6 1 を 有し、 上部に生ゴミ投入 Γ:1 1 6 3を設けた処瑰槽 1 6 4が配置され、 中 には培養基材 1 6 5が入っている。 培養基材 1 6 5は、 リグニン等の微 生物に分解されにくい繊維素が主成分の、 おが屑, もみ殻, 稲わらを裁 断したものなどで、 その一粒一粒が多孔質で空隙を有し、 かつ粒径が複 雑で、 粒と粒の間にも大きな空隙が形成されるものからなる。 回転軸 1 6 6には該撹拌翼 1 6 1が 3本設置され、 処理槽 1 6 に設 けた軸受 1 6 7で支持され、 一方に突出した回転軸端部は駆動モータInside the frame 160, there is a rotatable agitating blade 161, which is rotatably supported at the center, and a garbage tank 164, which is provided with garbage at the top, is provided with garbage. The medium contains a culture substrate 165. The culture substrate 165 is made by cutting sawdust, rice hulls, rice straw, etc., whose main component is fibrin, which is hardly decomposed by microorganisms such as lignin. Each grain is porous and has voids. It has a complex particle size and large voids are formed between the particles. The rotating shaft 166 is provided with three stirring blades 161, supported by a bearing 1667 provided in the processing tank 16, and the end of the rotating shaft protruding on one side is a drive motor.
1 6 8 とチェーン等の伝達手段 1 6 9で適切な減速比をもって連結され ている。 処理槽 1 6 4の上部開口部 1 7 0には内蓋 1 7 1 が上部パネルThe transmission is connected with a transmission gear such as a chain with an appropriate reduction ratio. The inner lid 1 7 1 has an upper panel at the upper opening 1 7 0 of the processing tank 1 6 4
1 7 2に開閉自在に設置されている。 さらに、 処理槽 1 6 4上部近傍に は、 換気フアン 1 7 3, 吸気口 1 7 4, 排気口 1 7 5 を設け、 換気ファ ン 1 7 3の回転により、 処理槽 1 6 4内で発生した分解ガス、 及び、 水 分を排気口 1 7 5 を通して機外に排出する。 また、 吸気口 1 7 4 , 排 口 1 Ί 5にはそれぞれ適当な網 0状のフィルターが配設されている。 また、 吸気口 1 7 の開閉蓋 1 Ί 6 を設け、 枠体 】 6 0に取り付けら れたソレノィ ド 1 7 7の往復動により、 吸気口 1 7 4 を開閉するよう構 成されている。 更に、 上部パネル 1 7 2には、 運転のための操作部 1 78 を設け、 この操作で制御機 1 Ί 9が動作し、 厨芥処理機が運転される。 培養基材 1 6 5は、 数か月後、 空隙部が分解物等で満たされて空隙率 が減少し、 生ゴミ を処理できなくなるため、 交換が必要となる。 このた め、 処理槽 1 6 4底部には排出口 1 8 0 , 排出路 1 8 1 を構成し、 排出 路 i 8 1 に落ち込んだ培養基材 1 6 5 を搔き出す操作によって枠体 160 の外へ取り出すことができる。 It is installed in the open and close position at 17 2. In addition, ventilation fan 173, intake port 174, and exhaust port 175 are provided near the upper part of processing tank 164, and are generated in processing tank 164 by rotation of ventilation fan 173. The exhausted cracked gas and water are discharged outside the machine through the exhaust port 175. In addition, an appropriate net-like filter is disposed at each of the intake port 174 and the exhaust ports 1-5. Further, an opening / closing lid 1-6 of the intake port 17 is provided, and the intake port 174 is configured to be opened and closed by reciprocating a solenoid 177 mounted on the frame body 60. Further, an operation section 178 for operation is provided on the upper panel 172, and by this operation, the controllers 1.9 are operated, and the kitchen waste disposal machine is operated. After a few months, the culture substrate 165 needs to be replaced because the voids are filled with decomposed substances and the porosity decreases, making it impossible to process garbage. For this reason, a discharge port 180 and a discharge path 18 1 are formed at the bottom of the processing tank 16 4, and the culture body 16 5 that has fallen into the discharge path i 8 1 is ejected to remove the frame 160. Can be taken out of the room.
処理槽 1 6 4の培養基材 1 6 5の上部空隙部の空気は湿気とともに、 分解ガスとして、 卜リメチルァミンゃメチルメルカプタン, アンモニア, 硫化水素等の悪臭強度の大きい物質を多量に含んでいる。 この悪臭が強 いために、 従来の厨芥処理機は台所内には設置できず、 また集合住宅等 のべランダ部に設置する際にも周辺所帯への臭気の漏出が問題となって いた。 The air in the upper space of the culture substrate 1645 of the treatment tank 1664 contains a large amount of substances having high odor intensity, such as trimethylamine-methylmercaptan, ammonia, and hydrogen sulfide, as decomposition gas together with moisture. Due to the strong odor, the conventional kitchen waste disposal machine could not be installed in the kitchen, and when installing it in the veranda of an apartment house, there was a problem of odor leakage to the surrounding area.
従来脱臭機構として、 活性炭等の吸着材ゃ、 マンガン系の熱分解触媒 を用いた脱臭機構が各種考案されてきたが、 いずれも効果や寿命の点で 充分なものではなかった。 Conventional deodorizing mechanism: adsorbents such as activated carbon ゃ, manganese-based thermal decomposition catalyst Various deodorizing mechanisms have been devised, but none of them was sufficient in terms of effect and life.
本実施例では、 排気口 1 Ί 5部分に排気フィルター 1 8 2, 】 8 3 を 設け、 その間隙に紫外線ランプ 1 8 4が配 @されている。 排気フィルタ — 1 8 2はゼォライ 卜を主成分と し、 排気フィルター 1 8 3は活性炭を 卞成分とするものでいずれもハニカム構造をしており、 紫外線ランプ 1 8 4から発する紫外線はハニカムの内部奥まで照射するようになって いる u この排気フィルター 1 8 2, 1 8 3のハニカムの内部表 ώίには第 表に示すサンプル N o . 6 2の低温硬化型 ¾活性酸化物光触媒薄膜が形 成されている。 In this embodiment, exhaust filters 18 2,] 83 are provided in the exhaust ports 1-5, and ultraviolet lamps 18 4 are provided in the gaps. Exhaust filter — 18 2 has zeolite as a main component, and exhaust filter 18 3 has activated carbon as a Byone component. Each of them has a honeycomb structure, and ultraviolet rays emitted from ultraviolet lamps 18 4 are inside the honeycomb. U The exhaust filters 18 2 and 18 3 have a low-temperature-curing 光 active oxide photocatalytic thin film of sample No. 62 as shown in the table on the inner surface of the honeycomb. Has been established.
本発明による低温硬化型高活性酸化物光触媒は、 分解効率が高く、 前 述の実施例 1〜 7のような有機物負荷の比較的小さい用途においては、 室内の照明器具レベルすなわち、 波長が 2 5 0〜3 5 0 ( n m ) の紫外 光が 0 . 0 0 1〜 0 . 0 1 m W Zcm2 レベルの照度、 あるいは蛍光灯や白 熱灯の搭載による 0 . 0 1〜 0 . 1 m W _ c! レベルの照度で分解が可能 であった力 、 本実施例のように例えばアンモニア濃度で数 ppm レベルの β負荷の場合は、 紫外線発生手段を配置する必要がある。 The low-temperature curable high-active oxide photocatalyst according to the present invention has a high decomposition efficiency, and in applications where the load of organic substances is relatively small as in Examples 1 to 7 described above, the level of indoor lighting equipment, that is, the wavelength is 25 0-3 5 0 ultraviolet light (nm) is 0. 0 0 1~ 0. 0 1 m W Zcm 2 level illuminance 0 or by mounting a fluorescent lamp and white heat lamps,. 0 1~ 0. 1 m W In the case of a force that could be decomposed by the _c! level illuminance, for example, in the case of a β load of several ppm in ammonia concentration as in the present embodiment, it is necessary to arrange an ultraviolet ray generating means.
水銀灯ゃメタルハラィ ドランプのような紫外線ランプを用いることが できるが、 本発明によれば、 従来の酸化物光触媒より分解効率が高いの で、 脱臭効果も大きく、 また紫外線強度も従来の酸化物光触媒を使った 場合と比べて小さいものですむ。 投入した生ゴミが最も活発に分解され る時に、 最も多量に前述の臭気物質が発生する。 Ultraviolet lamps such as mercury lamps and metal halide lamps can be used. However, according to the present invention, since the decomposition efficiency is higher than that of the conventional oxide photocatalyst, the deodorizing effect is large and the ultraviolet intensity is lower than that of the conventional oxide photocatalyst. It is smaller than when used. When the input garbage is most actively decomposed, the above-mentioned odorous substances are generated in the largest amount.
生ゴミの分解は、 通常投入後 1時間から 8時問の間が最も活発に行わ れるので、 このタイ ミングにあわせて紫外線ランプ 1 8 4 を点灯すると ランプの寿命を長く保つこともできる。 排気フィルター 1 8 3は活性炭 を基剤としており、 臭気濃度が低い際にはこの活性炭に臭気を吸着せし め、 吸着量が増してくるに従って徐々に吸着効率が低下してくるので、 定期的に紫外線を照射して、 吸着した悪臭物質を分解させ、 活性炭を再 生するようにすることもできる。 The garbage is most actively decomposed between 1 hour and 8 o'clock after being thrown in. Therefore, turning on the ultraviolet lamp 184 in accordance with this timing can extend the life of the lamp. Exhaust filter 1 8 3 is activated carbon When the odor concentration is low, the activated carbon adsorbs the odor, and the adsorption efficiency gradually decreases as the amount of adsorption increases. Adsorbed malodorous substances can be decomposed and activated carbon can be regenerated.
また、 枠体 1 6 0は塗装鋼板よりなり、 外蓋 1 Ί 1 は P P樹脂の射出 成形品でできている力 この表面には塩 ¾化ポリェチレンの有機塗膜が 塗布されており、 この塗膜表面にサンプル N o. 2 1 の低温硬化型高活性 酸化物光触媒の薄膜が形成されている。 The frame 160 is made of painted steel plate, and the outer lid 1 11 is made of an injection-molded product of PP resin. This surface is coated with an organic coating film of chlorinated polyethylene. On the surface of the film, a thin film of a low-temperature curing type highly active oxide photocatalyst of Sample No. 21 was formed.
これら外枠 1 6 0ゃ外蓋 1 7 1 の表面での光触媒薄膜の効果は、 前述 の実施例 1 〜 7の外装部品の場合と同様に、 室内光で充分な防汚, 抗菌 等の効果が得られるものである。 特に厨芥処理機の場合生ゴミ を扱うの で、 生ゴミからたれ出る汁でこれら外装部品が汚れる機会が多いので、 本発明の低温硬化型高活性酸化物光触媒薄膜による防汚効果が大きい。 厨芥処理機は屋外に置く場合、 太陽光がこれら外装部品に照射される。 太陽光の波長 2 5 0〜 3 5 0 ( n m ) の紫外光照度は 0 . 1 〜 5 . 0 m W / cm2 レベルと室内照明等に比較すると強度が高く、 生ゴミの汁等の汚 れも分解することができる。 The effect of the photocatalyst thin film on the surface of the outer frame 160 and the outer lid 171, as in the case of the exterior parts of Examples 1 to 7 described above, has the effect of sufficient antifouling and antibacterial effects with room light. Is obtained. Especially, in the case of a kitchen garbage disposal machine, garbage is handled, so that these exterior parts are often stained with juice dripping from the garbage. When the garbage disposer is placed outdoors, sunlight is irradiated on these exterior parts. Ultraviolet light illuminance wavelength 2 5 0-3 5 0 sunlight (nm) is 0. 1 ~ 5. 0 m W / cm 2 level and a high strength as compared with the room lighting or the like, is dirty juice such garbage Can also be decomposed.
上記の実施例 1 〜 8の中で、 各種熱可塑性プラスチックなどの被着体 で、 電動機によって発生する空気流の通過する経路や、 その経路に設け られたフィルタ一等の濾過機構、 あるいは、 室内照明等の外光が照射さ れる外装部品や、 装置内部に設けた、 照明器具の発する光が照射される 部品類の表面に形成した、 低温硬化型高活性酸化物光触媒薄膜の配合組 成並びに、 膜の硬化条件および各配合組成の特性等について以下、 実施 例 9〜 1 6 を用いて説明する。 In the above Examples 1 to 8, a path through which an air flow generated by an electric motor passes through an adherend such as various thermoplastics, a filtering mechanism such as a filter provided in the path, or an indoor Combination and composition of low-temperature curing type highly active oxide photocatalytic thin film formed on the surface of exterior parts exposed to external light such as lighting or the parts provided inside the equipment and exposed to light emitted by lighting equipment. The curing conditions of the film and the characteristics of each composition will be described below with reference to Examples 9 to 16.
(実施例 9 ) S i 02 ゾル中に T i 〇2 微粒子を分散させた溶液を作製した。 この 溶液を用いて P E Tフィルム上に丁 i 〇, 膜を形成し、 第 1 7図の PET フィルムを作製した。 以下にその手順を示した。 (Example 9) To prepare a solution prepared by dispersing T i 〇 2 fine particles S i 0 2 sol. Using this solution, a film was formed on the PET film, and the PET film shown in Fig. 17 was produced. The procedure is shown below.
まず、 S i 02 ゾルの作製法について説明する。 5 gのテ 卜ラエトキ シシランを 1 0 0 m l の水一エタノール一プロパノール ( 3 : 2 7 : 7 0 ) 混合溶液中に溶解し、 4 0°Cで 5時問ネ 度搅伴した.., 得られた溶 液は室温で 2週間放置して S i 02 ゾルと した。 First, a description will be given S i 0 2 sol preparation method. 5 g of tetraethoxysilane was dissolved in 100 ml of a mixed solution of water, ethanol and propanol (3:27:70), and the mixture was incubated at 40 ° C for 5 hours. The obtained solution was allowed to stand at room temperature for 2 weeks to obtain a SiO 2 sol.
次に S i 〇2 ゾル中に T i 02 微粒子を分散させた溶液の作製法につ いて説明する。 先に作製した S i 02 ゾル屮に T i ( 微粒チを E撒比 で T i 02/ S i Oz = 9 として添加した。 また、 ^形分濃度は 4 w t % と し、 必要量水を加えて調整した。 その後 5ιηιιιφのジルコニァボールを 用いて S i 02 ゾル中に T i 02 微粒子を分散させるために 2 4 h rボ —ルミルで処理し、 S i 02 ゾル中に T i 02 微粒子を分散させた溶液 を作製した。 Then have fabrication method Nitsu solution dispersed with T i 0 2 fine particles is described in S i 〇 2 sol. T i (fine particles were added to the previously prepared S i 0 2 sorbable as T i 0 2 / S i O z = 9 in E distribution ratio. The concentration of the ^ form was 4 wt% and required. weight aqueous added to adjust the subsequent 2 4 hr volume to disperse the T i 0 2 particles in S i 0 2 sol using Jirukoniaboru of 5ιηιιιφ -. treated with mill, S i 0 2 sol in to prepare a solution prepared by dispersing T i 0 2 fine particles.
P E Tフィルム 1 8 5に作製した T i 0, 微粒子の分散した S i 〇 2 ゾルをコ一 卜 して、 1 2 0°Cで低圧水銀ランプ (強度 : 1 5 mW/cm2) を照射しながら 5分間処理して S i 02 膜 1 8 6中に T i 02 微粒子 1 8 7が分散した丁 i 〇2 分散 S i 〇2 膜 1 8 8 をコー トしたプラスチ ックフィルムを形成した。 P E Tフィルム 1 8 5上に得られた薄膜は、 膜質及び強度共に良好であり、 膜厚は 3 0 0 n mであった。 The Ti 0 and Si 2 sol prepared by dispersing fine particles were coated on PET film 185 and irradiated with a low-pressure mercury lamp (intensity: 15 mW / cm 2 ) at 120 ° C. to form a Plasti Kkufirumu with a T i 0 2 particles 1 8 7 Ding was dispersed i 〇 2 dispersion S i 〇 2 film 1 8 8 Coat in S i 0 2 film 1 8 6 was treated for 5 minutes with. The thin film obtained on the PET film 185 had good film quality and strength, and the thickness was 300 nm.
この酸化チタンによる有機物の分解活性を評価した。 なお、 活性試験 は薄膜に赤紫系の有機色素をコー 卜して 2 5 4 n mで 1 (mWZcni2) の 光を照射して行った。 分解速度は初期の色素の透過率からの変化 ¾より 求めた。 第 2 0図にその結果を示した。 The activity of decomposing organic substances by the titanium oxide was evaluated. The activity test was performed by coating a red-violet organic dye on the thin film and irradiating 1 (mWZcni 2 ) light at 254 nm. The decomposition rate was determined from the change from the initial transmittance of the dye. FIG. 20 shows the results.
図には比較のために T i 02 分散 S i 〇2 膜付きの他、 膜なしと Si02 膜の結果も示した。 丁 i 〇2 分散 S i Oz 膜なし及び S i 〇2 膜ではほ とんど色素量に変化は無いが、 T i 02 分散 S i 02 膜ありの場合は 3 0分後に 4 5 %分解したという結果が得られた。 Another with T i 0 2 dispersion S i 〇 2 film for comparison in the drawing, and no film Si0 2 The results for the membrane are also shown. There is no change in the ho Tondo dye amount in Ding i 〇 2 dispersion S i O z film without and S i 〇 2 film, T i 0 2 dispersion S i 0 2 film located 4 5 after 3 0 minutes for % Decomposition was obtained.
この様に、 光触媒機能を有した T i 0, 分散 S i 02 膜付き P E Tフ イルムを作製することができた。 本発明の成膜法は、 1 2 (TC程度で作 製が可能であり、 パイ レックスガラス基板以外にプラスチック材料への 応用が可能である。 通常のゾルゲル法では、 4 0 0 °C程度の温度が必要 であるためプラスチック製品への応用が困難であったり、 T i の結 晶化に 1 0分以上の時間が必要である。 一方、 本発明の作製法は低温で 成膜が可能であるため、 使用できる基材が豊富で、 どの様な表 ifiにも光 触媒を成膜できる。 また、 数分間という短時間処理が可能で生産コス ト の大幅な低下が可能である。 Thus, T i 0 having a photocatalytic function, it was possible to prepare a dispersion S i 0 2 film with PET off Ilm. The film forming method of the present invention can be manufactured at a temperature of about 12 (TC and can be applied to a plastic material other than a Pyrex glass substrate. Because of the need for temperature, application to plastic products is difficult, and it takes more than 10 minutes to crystallize Ti.On the other hand, the manufacturing method of the present invention enables film formation at low temperatures. As a result, there are plenty of substrates that can be used, photocatalysts can be deposited on any surface ifi, and processing time can be as short as a few minutes, which can significantly reduce production costs.
次に、 光触媒の性能向上のために、 助触媒添加を行った。 先に作製し た S i Oz ゾル中に T i 〇2 微粒子を分散させた溶液中に各種硝酸塩を 添加して、 P E Tフィルム上に成膜し、 色素の分解反応を行った。 結果 は第 1表に示した。 Next, a cocatalyst was added to improve the performance of the photocatalyst. During S i O z sol previously prepared by adding various nitrates in a solution prepared by dispersing T i 〇 2 particles was deposited on a PET film were carried decomposition reaction of the dye. The results are shown in Table 1.
第 1 表 Table 1
添加剤の添加効果 Effect of additives
N a L i , K, Μ g , C a S r , Ζ η添加の光触媒が有効であり F e , A 1 は失活剤となることがわかった。 It was found that the photocatalyst added with N a L i, K, Μ g, C a S r, and η η was effective, and F e and A 1 became deactivators.
第 2 1 図に電気陰性度に対し助触媒の添加効果をプロッ 卜 した結果を 示した。 電気陰性度は小さいものほど効果があるようだが、 特に L i N a , M gが有効であることから、 電気陰性度だけでなくイオン半径も 重要であることがわかった。 第 2 2図には 10;気陰性度とィオン半径そし て添加効果の関係を示した。 このように、 電気陰性度が 1 . 6 より小さ く、 イオン半径が 0. 2 n m より小さい元素でその価数が 2以下のィォ ンを添加することが有効であることがわかった。 (実施例 1 0) Figure 21 shows the results of plotting the effect of adding a cocatalyst on electronegativity. The smaller the electronegativity seems to be, the more effective it is. In particular, since Li Na and Mg are effective, it was found that not only the electronegativity but also the ionic radius was important. Figure 22 shows the relationship between 10; qi-negativity, the ion radius, and the effect of addition. Thus, it was found that it is effective to add an ion having an electronegativity of less than 1.6 and an ionic radius of less than 0.2 nm and having a valence of 2 or less. (Example 10)
S i 02 ゾル中に粒子怪の異なる T i 02 微粒子を分散させた溶液を 数種類作製した。 なお、 T i 02 / S i 02 比は重量比で 9 とし、 L i 添加量は 5 w t %とし、 実施例 1 同様な操作で T i 02 分散 S i 02 膜 を P E Tフィルム上に形成し、 有機色素を用いて 1 0分後の分解率を調 ベた。 The S i 0 solution prepared by dispersing the different T i 0 2 fine particle Kai 2 sol was several prepared. Incidentally, T i 0 2 / S i 0 2 ratio is set to 9 in a weight ratio, L i added amount was set to 5 wt%, Example 1 similar operation at T i 0 2 dispersion S i 0 2 film on the PET film The decomposition rate after 10 minutes was measured using an organic dye.
第 2 表 Table 2
T i 02 粒子径に対する色素の分解率 Decomposition rate T i 0 2 dye to particle size
第 2表に作製した試料の各条件と試験結果を示した。 これらの結果よ り、 分散した T i 02 粒子の大きさは、 8〜 0 n mが最も有効である ことが分かった。 このように、 粒子径により分解速度が変化しており、 さらに T i 02/ S i 02比を小さくすると T i 〇2 微粒子の最適粒子径 は変化したが、 5〜2 0 n mの範囲であれば分解速度は良好であった。 従って、 L i添加触媒の T i 02 粒子径は 5〜 2 0 n mであれば良いこ とが分かった。 また、 以上の結果は L i以外の N a, K, M g, C a , S r , Z nについても同様であった。 Table 2 shows the conditions and test results of the prepared samples. Ri by these results, the size of the dispersed T i 0 2 particles were found to be. 8 to 0 nm is most effective. As described above, the decomposition rate changes depending on the particle size, and when the ratio T i 0 2 / S i 0 2 is further reduced, the optimum particle size of the T i 〇 2 fine particles changes, but in the range of 5 to 20 nm. If so, the decomposition rate was good. Therefore, it was found that the Ti 0 2 particle size of the Li added catalyst should be 5 to 20 nm. The above results were the same for Na, K, Mg, Ca, Sr, and Zn other than Li.
(実施例 1 1 ) 第 3表に L i 添加量、 T i O z Z S i 0 ,を変化させた場合の色素分解 率 ( 1 0分後分解率) 及び膜強度について調べた結果を示した。 なお溶 液の作製及び成膜法は実施例 1 同様に行った。 これらの結果より分解率 と膜強度ともに有効である条件は、 L i 添加量が 0 . 5〜 2 0 w t % で, T i 0 2 Z S i 〇 2が 9〜 5であることが分かった。 第 3 表 し i 添加量, T i 0 , / S i 0 2比に対する色素の分解率 サンプル No. 添加量( %) Ti02 /SiOz (重量比) 10分後分解率 膜強度 (Example 11) L i added amount in Table 3 shows the results of examining the T i O z ZS i 0 dye decomposition rate when, varying (1 0 minutes after decomposition rate) and membrane strength. The preparation of the solution and the film formation method were performed in the same manner as in Example 1. From these results, it was found that the conditions under which both the decomposition rate and the film strength were effective were that the amount of Li added was 0.5 to 20 wt% and the Ti 0 2 ZS i 〇 2 was 9 to 5. The third table and i added amount, T i 0, / S i 0 decomposition rate Sample No. amount of dye to 2 ratio (%) Ti0 2 / SiO z ( weight ratio) after 10 minutes degradation rate film strength
1 9 0 9 2 5 〇 1 9 0 9 2 5 〇
2 0 1 9 9 0 〇2 0 1 9 9 0 〇
2 1 5 9 1 0 0 〇2 1 5 9 1 0 0 〇
2 2 1 0 9 1 0 0 〇2 2 1 0 9 1 0 0 〇
2 3 2 0 9 1 0 0 〇2 3 2 0 9 1 0 0 〇
2 4 5 〇 9 6 5 X 2 4 5 〇 9 6 5 X
2 5 0 8 2 5 〇 2 5 0 8 2 5 〇
2 6 1 8 8 8 〇 2 6 1 8 8 8 〇
2 7 5 8 1 0 0 〇 2 7 5 8 1 0 0 〇
2 8 1 0 8 1 0 0 〇 2 8 1 0 8 1 0 0 〇
2 9 2 〇 8 1 0 0 〇 2 9 2 〇 8 1 0 0 〇
3 0 5 0 8 6 0 X 3 0 5 0 8 6 0 X
3 1 0 6 2 5 〇 3 1 0 6 2 5 〇
3 2 1 6 8 6 〇 3 2 1 6 8 6 〇
3 3 5 6 1 0 0 〇 3 3 5 6 1 0 0 〇
3 4 1 0 6 1 0 0 〇 3 4 1 0 6 1 0 0 〇
3 5 2 0 6 1 0 0 〇 3 5 2 0 6 1 0 0 〇
3 6 5 0 6 6 0 X 3 6 5 0 6 6 0 X
3 7 0 4 1 5 〇 3 7 0 4 1 5 〇
3 8 1 4 1 5 〇 3 8 1 4 1 5 〇
3 9 5 4 2 0 〇 3 9 5 4 2 0 〇
4 0 1 0 4 2 0 〇 4 0 1 0 4 2 0 〇
1 2 〇 4 2 0 〇 1 2 〇 4 2 0 〇
4 2 5 0 4 1 5 〇 第 4表には T i 02/ S i 02及び膜厚を変化させた場合の色素分解率 及び膜質について調べた結果を示した。 なお溶液の作製及び成膜法は実 施例 1 同様に行ったが、 膜厚は溶液の固形分濃度を 0. 5〜8 w t % ま で変化させて調節した。 4 2 5 0 4 1 5 〇 The Table 4 shows the results of examining the dye decomposition rate and film quality, varying T i 0 2 / S i 0 2 and the film thickness. The solution preparation and film formation were performed in the same manner as in Example 1, but the film thickness was adjusted by changing the solid content of the solution from 0.5 to 8 wt%.
結果は膜厚が 1 0 0〜 5 0 0 n mであれば T i 02 / S i 02比の影響 を受けずに分解率, 膜質とも良好であることが分かった。 Results thickness was found to be 1 0 0-5 0 0 if nm T i 0 2 / S i 0 decomposition rate without being affected by 2 ratio, both film quality is good.
以上の結果は L i以外の N a, , M g , C a , S r , Z nについて も同様であった。 The above results were the same for Na,, Mg, Ca, Sr, and Zn other than Li.
第 4 表 Table 4
T i 02/ S i 〇2比, 膜厚に対する色素の分解率 T i 0 2 / S i 〇 2 ratio, decomposition rate of dye with respect to film thickness
(実施例 1 2 ) (Example 12)
第 5表には T i 02 以外の酸化物半導体である Λ T〇, 〗 T〇, Z n 0, F ez〇3, C r 2〇3微粒子を添加した場合の色素分解率を調べた結果を 示した。 なお、 色素分解率を調べる試験において、 紫外線ランプ (254 n m ) の強度は 0 . 2 m W Z cin2とした。 また、 特に ^救しない限り、 本 実施例以降の色素分解試験は、 上記条件で行った。 結果は A T〇, F e 2 0 3 , C r 2〇3微粒子添加が有効であり、 添加量はいずれの場合も 添加すれば有効であり、 特に 〗 0 〜 2 0 w t %が Sも有効であった。 こ こで、 各酸化物の構成元素の電子親和力を見ると以下のようになり、 1 . 2 o V 以上の電子親和力を有する構成元索を川いた酸化物半導体を 用いると有効であることが分かつた。 The in Table 5 is an oxide semiconductor other than T i 0 2 lambda T_〇,〗 T_〇 examines the dye decomposition rate when adding a Z n 0, F e z 〇 3, C r 2 〇 3 particles Results Indicated. Incidentally, in tests examining the dye decomposition rate, the intensity of the UV lamp (254 nm) was 0. 2 m WZ cin 2. In addition, unless otherwise noted, the dye decomposition test after this example was performed under the above conditions. Results AT_〇 a F e 2 0 3, C r 2 〇 3 fine particles added is effective, the amount is effective if the addition in either case, in particular〗 0 ~ 2 0 wt% is S also effective there were. Here, the electron affinities of the constituent elements of each oxide are as follows, and it is effective to use an oxide semiconductor with a constituent element having an electron affinity of 1.2 oV or more. I was separated.
第 表 Table
各種酸化物半導体添加量に対する色素の分解率 Decomposition rate of dye for various oxide semiconductor additions
構成元素 T i S n I n Z n F e C r Constituent elements T i S n I n Z n F e C r
電子親和力 ( e V ) 1 . 25 1. 2 0. 2 一 1. 2 3. 16 3.54 Electron affinity (eV) 1.25 1.2 0 0.2 1 1.2 3.16 3.54
酸化物半導体の電子親和力が T i のそれより小さい場合は、 微粒子の 粒子界面にはショッ 卜キーバリアが形成され、 添加した酸化物半導体の キャリアが T i 〔〕2 中に注入できず効果が現れない。 これに対して酸化 物半導体の電子親和力が T i のそれより小さい場合は、 微粒子の粒子界 面にはショッ トキ一バリアが形成されず、 ォ一ミック接合となり、 容易 に酸化物半導体のキャリアが T i 0 7 中に注入され、 有効に機能する。 特に有効であった A T 0は、 電子親和力は T 1 より若千小さい力^ その 差はほとんど無いため性能向上が見られた。 これは導電性酸化物である A T〇はキャリア濃度が高く、 Λ T〇の大量のキャリアが T i 〇2 中に 注入され、 光触媒の活性が向上した。 さらに、 このような酸化物半導体 添加時においても、 L i の添加効果が大きいということもわかった。 If the electron affinity of the oxide semiconductor is smaller than that of T i, a Schottky barrier is formed at the particle interface of the fine particles, and the added oxide semiconductor carrier cannot be injected into T i [] 2 and the effect appears. Absent. On the other hand, when the electron affinity of the oxide semiconductor is smaller than that of T i, a Schottky barrier is not formed at the particle interface of the fine particles, and a homojunction is formed. It injected into T i 0 7, functions effectively. AT 0, which was particularly effective, has an electron affinity that is a little smaller than T 1 ^ There is almost no difference between them. This is a conductive oxide AT_〇 have high carrier concentration, a large amount of carriers Λ T_〇 is injected into the T i 〇 2, the activity of the photocatalyst is improved. Furthermore, it was also found that the effect of adding Li is large even when such an oxide semiconductor is added.
また、 酸化物半導体の持つキヤリァを有効に利用する方法としては、 微粒子添加ばかりではなく積層化によっても可能である。 第 6表には T i 0 2 / S i 〇2膜と A T〇膜を積層した場合の結果を示した。 結果は 積層することが有効で、 さらに、 し i を両方に添加することで、 更に性 能が向上することがわかった。 また、 多数回交互に積層することも有効 であることが分かった。 In addition, as a method of effectively utilizing the carrier of the oxide semiconductor, not only addition of fine particles but also lamination can be employed. The Table 6 shows the results obtained by laminating a T i 0 2 / S i 〇 2 film and AT_〇 film. The results show that lamination is effective, and that the performance is further improved by adding i to both. In addition, it was found that it is effective to alternately laminate many times.
第 6 表 Table 6
A T O積層膜の色素の分解率 Degradation rate of dye in ATO laminated film
(実施例 1 3 ) (Example 13)
S i 〇2ゾル中に粒子径 5 n mの T i 〇 z微粒子を分散させた溶液を作 製し、 これに A g, P t , P d, R h , N i , C u , R u 0, 微粒子を それぞれ T i 02 に対して 2 w t %添加した。 なお、 T i 02 / S i 〇2 比は重量比で 9 とした。 作製した A g , R u 02微粒子添加 T i 02分散 S i 〇2 ゾルを用いて、 実施例 1 と同様な操作で A g , P t , P d, R h, N i , C u , R u Oz 微粒子を添加した T i 02分散 S i O 2膜を P E Tフィルム上に形成し、 有機色秦の分解特性を調べた。 結果は第 7 表に示したように A g, P L, P d , R h , i , C u , R υ 02 微粒 子添加により分解速度が大きくなつていることが分かつた。 Papermaking create the S i 〇 2 solution containing dispersed particle diameter 5 nm T i 〇 z particulates in the sol, this A g, P t, P d , R h, N i, C u, R u 0 , fine particles were added 2 wt% with respect to T i 0 2 respectively. Incidentally, T i 0 2 / S i 〇 2 ratio was 9 by weight. Fabricated A g, with R u 0 2 particles added T i 0 2 dispersion S i 〇 2 sol, A g in the same manner as in Example 1, P t, P d, R h, N i, C u the R u O z particles was added T i 0 2 dispersion S i O 2 film was formed on a PET film was examined degradation characteristics of the organic IroHata. Results divide that A g, PL, P d, R h, i, degradation rate by adding C u, R υ 0 2 fine particles is large summer as shown in Table 7.
第 Ί 表 Table Ί
貴金属添加に対する色素の分解率 Degradation rate of dye to noble metal addition
(実施例 1 4 ) (Example 14)
実施例 1 で作製した L i添加光触媒と L i無添加光触媒について、 蛍 光灯, 太陽光, 白熱ランプ, 水銀灯を用いて、 たばこのャニ, ァセ 卜ァ ルデヒ ド, 尿素, 大腸菌の分解特性を比較した。 その結果第 8表に示し たように L i添加光触媒はいずれのランプを用いても、 たばこのやに, ァセ 卜アルデヒ ド, 尿素, 大腸菌の分解特性が、 L i 無添加光触媒の 3 〜 5倍の効果があることが分かった。 このように L i添加触媒は、 紫外 線ランプばかりでなく、 生活環境下で使用するランプで十分な効果が得 られることが分かった。 また、 L i以外のN a, K, M g , C a , S r , Z nを添加した場合の同様の効果が得られた。 For the Li-added photocatalyst and the Li-free photocatalyst prepared in Example 1, using a fluorescent lamp, sunlight, an incandescent lamp, and a mercury lamp, the cigarette canister and the acetate lamp were used. The degradation characteristics of aldehyde, urea, and E. coli were compared. As a result, as shown in Table 8, the decomposition characteristics of citric acid, acetate urea, urea, and Escherichia coli were higher than those of the Li-free photocatalyst, no matter which lamp was used. It turned out to be 5 times as effective. As described above, it was found that the Li-added catalyst can provide a sufficient effect not only with the ultraviolet lamp but also with the lamp used in the living environment. Similar effects were obtained when Na, K, Mg, Ca, Sr, and Zn other than Li were added.
第 8 表 Table 8
各種ランプによる有機物の分解試験結果 Decomposition test results of organic substances using various lamps
( L i 1 0 ( w t % ) 添加時 i無添加時の分解率比) (Decomposition ratio when Li 10 (wt%) is added and when i is not added)
(実施例 1 5 ) (Example 15)
実施例 1で作製した L i添加 T i 02分散 S i 〇2膜は、 P E Tフ ィ ル ム上に直接成膜すると、 光触媒作用により基材の P E Tフィルムにダメ —ジを与えてしまう。 そこで、 実施例 9で作製した L i添加 T i 02 分 散 S i 02 膜をコー トする際、 P ETフィルムとの間に S i 〇 2 膜を 1 層設けたフィルムを作製した。 さらに、 S i 02 膜中に光触媒作用を失 活させる成分となる、 A l , F e , Z rの各硝酸塩を添加した試料ある いは L i添加 T i 02分散 S i 02膜中に Λ Τ Οを添加した試料を作製し, 各種試験を行った。 その結果は第 9表に示した。 When the Li-added Ti 0 2 dispersed Si 2 film prepared in Example 1 is directly formed on a PET film, the photocatalytic action causes damage to the base PET film. Therefore, when the coat of the L i added T i 0 2 minutes dispersion S i 0 2 film produced in Example 9, to prepare a film having one layer of S i 〇 2 film between P ET film. Further, a sample or a Li-added Ti 0 2 dispersed Si 0 2 film to which Al, Fe, and Zr nitrates, which are components that deactivate the photocatalytic action in the Si 0 2 film, are added. A sample with Λ Τ Ο added was prepared, Various tests were performed. The results are shown in Table 9.
第 9 表 Table 9
S i Oz 積層膜の色素分解試験及び耐久性試験結果 (T i 02/ S i 02 = 9 , L i ( w t % ) = 1 0 Dye decomposition test and durability test results of S i O z laminated film (T i 0 2 / S i 0 2 = 9, L i (wt%) = 10
結果は L i 添加 T i 〇 2分散 S i 〇 2膜と P E Tフィルムの間に、 ノ リ ァ層として S i 〇2 膜を 1層設けることで長期間使用しても膜剥がれを 防ぐことができた。 さらに、 A 1 , F e , Z r を添加することで光触媒 活性を完全に失活させることができ、 接着強度を維持できることが分か つた。 また、 A Τ 0添加膜では帯電防止効果が加味され埃等の付着も抑 制でき、 有機物の分解だけでなく、 無機物の付着も防ぐことができ、 よ り優れた防汚効果を有したフィルムを作製できた。 Results Between L i added T i 〇 2 dispersion S i 〇 2 film and PET film, is prevented even film peeling was used for a long time by providing one layer of S i 〇 2 film as Roh Li § layer did it. Furthermore, it was found that by adding A 1, Fe, and Zr, the photocatalytic activity could be completely deactivated, and the adhesive strength could be maintained. In addition, the AΤ0-added film has an antistatic effect and can suppress the adhesion of dust and the like, and can prevent not only decomposition of organic substances but also adhesion of inorganic substances, and a film having a more excellent antifouling effect. Could be produced.
前述の実施例 9〜 1 6に示した配合組成の、 低温硬化型高活性酸化物 光触媒薄膜を、 実施例 1 〜 8に示したような電動機によって空気流を発 生させる機構を有する各種の物品に、 利用した場合の具体的な効果を評 価した結果を以下にまとめる。 まず最初に、 本発明による低温硬化型高 活性酸化物光触媒薄膜を空気流路の中に設けた濾過機構に応用した場合 の効果についてまとめる。 Various articles having a mechanism for generating an air flow by a motor as shown in Examples 1 to 8 using a low-temperature curing type highly active oxide photocatalytic thin film having the composition shown in Examples 9 to 16 described above. The following is a summary of the results of the evaluation of the specific effects of use. First, the effects of applying the low-temperature curing type highly active oxide photocatalyst thin film according to the present invention to a filtration mechanism provided in an air passage will be summarized.
室内における代表的な空気中の汚れ物質はたばこの煙である。 たばこ の煙はタール物質やすす類の微粒子が浮遊したものであり、 これら微粒 子がフィルター上で膜を形成して蓄積し、 フィルターは徐々に茶色に着 色して汚れてくる。 このたばこの煙による汚れを評価した。 送風量が 5 ( m 3 分) の換気扇の吸いこみ側である前面に、 対象面積が 1 O cm X 1 O cmのポリエステル繊維不織布フィルタ一を貼り付けて固定した。 こ の不織布付きの換気扇を、 容量が 4 5 , 0 0 0 ( cm3 ) の容器の中に設置 して密封した。 この容器の中にはたばこの煙発生装置を併置した。 この たばこの煙の発生装置は、 着火したたばこのフィルター側にチューブを 取り付けてあり、 このチューブはダイヤフラムポンプに連結してある。 このダイヤフラムポンプを 1 , 8 0 0 ( cm3 ,秒) の風量で駆動させて、 たばこ側のチューブ端を減圧するとたばこのフィルターを通過した煙が ポンプの吐出側から排気され、 約 1 . 5 分間で 1 本のたばこを燃焼する このような構成の容器の中でたばこの煙発生装匿と換気扇を駆動すると 換気扇の排気も同容器内に排出されるので、 容器内に充満したたばこの 煙は何回も不織布フィルタ一部を通過することになる。 5本のたばこを 連続して燃焼させ、 換気扇を 1 0分間駆動させた後に容器を開放して不 織布フィルターを取外して試料とした。 この不織布フィルタ一の繊維表 面には本発明による低温硬化型高活性酸化物光触媒薄膜が形成されてい る。 作成方法は、 実施例 9で説明したような方法で作成した。 実施例 9 では P E Tフィルムを対象と している力、 ここでは、 S i 〇 2 ゾル屮に 丁 i 0 2 微粒子を分散させた溶液中に硝酸リチウムを添加した溶液中に, オゾン雰囲気による表面酸化処理を施した不織布フィルタ一を浸漬し、 1 分間保持した後にフィルタ一を引き上げて、 エア一ブローによって不 要な溶液を飛散させた後に、 1 2 (TCで低圧水銀ランプ (強度 : 1 5 m W/cm2 )を照射しながら 5分間処理して膜を硬化させて繊維表面に光 触媒薄膜を形成した。 この膜の組成は第 1 表中のサンプル N o. 2である , このようにして作成した試料に蛍光灯の光を照射して付着した汚れの 分解度を評価した。 評価は不織布フィルターの色の変化を色差計 (日本 電色工業社 : Z— 1 0 0 1 D P ) を用いて行った。 光照射前の汚れた状 態の色差を 1 0 0 %とし、 たばこの煙による汚れを、 付着させる前の色 差を 0 %として防汚効果を評価した。 比較用に S i 0 2屮に丁 i 0 2微粒 子を分散させただけのものとしてサンプル N o. 1 1 と、 T i ϋ 2 微粒子 を含まない S i 〇2 のみの膜の場合のものとしてサンプル N o. 1 2につ いても同様にフィルタ一繊維表面に薄膜を形成させて評価した。 A typical airborne contaminant in a room is tobacco smoke. Tobacco smoke is a suspension of fine particles of tar substances and soots. These fine particles form a film on the filter and accumulate, and the filter gradually turns brown and becomes dirty. Dirt from the smoke of the tobacco was evaluated. The front is a suction side of ventilation fan air volume is 5 (m 3 min), the subject area and fixed copy and paste the polyester fiber nonwoven filter one 1 O cm X 1 O cm. The ventilation fan with the nonwoven fabric was placed in a container having a capacity of 45,000 (cm 3 ) and sealed. A cigarette smoke generator was provided in the container. The cigarette smoke generator has a tube attached to the filter of the lit cigarette, which is connected to a diaphragm pump. When the diaphragm pump is driven at a flow rate of 1,800 (cm 3 , second) and the end of the tube on the tobacco side is depressurized, smoke passing through the tobacco filter is released. Exhausted from the discharge side of the pump and burns one cigarette in about 1.5 minutes When a cigarette smoke generation and ventilation fan are driven in a container with such a configuration, the ventilation fan exhaust is also discharged into the container As a result, the tobacco smoke filled in the container will pass through the non-woven filter part many times. Five cigarettes were continuously burned, the ventilation fan was driven for 10 minutes, the container was opened, and the nonwoven fabric filter was removed to obtain a sample. On the fiber surface of this nonwoven fabric filter, a low-temperature curable high-active oxide photocatalytic thin film according to the present invention is formed. The creation method was the same as that described in Example 9. Force that is targeted to the PET film in Example 9, where, in a solution prepared by adding lithium nitrate solution prepared by dispersing Ding i 0 2 particles in S i 〇 2 sol屮, surface oxidation by ozone atmosphere After immersing the treated non-woven fabric filter and holding it for 1 minute, pull up the filter and disperse the unnecessary solution by air blow, then use a low-pressure mercury lamp (strength: 15 m (W / cm 2 ) while irradiating for 5 minutes to cure the film and form a photocatalytic thin film on the fiber surface.The composition of this film is sample No. 2 in Table 1. The sample prepared in Step 2 was irradiated with fluorescent light to evaluate the degree of decomposition of dirt attached to the sample. The color difference in the soiled state before light irradiation was set to 100%, and cigarettes were used. Sample N o contamination with smoke, the color difference before depositing as merely dispersed Ding i 0 2 fine particles to the S i 0 2屮in. For comparison of the evaluation of the antifouling effect as 0%. 1 Sample No. 12 was also evaluated by forming a thin film on the surface of one fiber of the filter in the same manner as in the case of a film of S i 〇 2 containing no T i ϋ 2 fine particles.
この結果を第 2 3図と第 2 4図に示す。 第 2 3図は同条件で煙のフィ ルター通過試験を行った際の、 フィルタ一の汚れ具合を経時的に色差に て評価した結果である。 無処理のアク リル繊維に比較して、 T i 0 2 や S i 02 を成分とするガラス質の酸化物光触媒薄膜の付いている場合は 約 5 0 %変色が早く、 すなわち約 5 0 %煙の捕集効率が向上している。 第 2 4図は上記の条件で煙を吸着して茶色く変色したフィルターに蛍光 灯の光を照射して、 光触媒によって付着物を分解させ、 変色したフィル タ一の色が再び元来の色調に戻る度合いを色差の経時測定で評価した 果である。 図中の積算光量とは、 2 「) 0〜 3 5 0 ( n m ) の波長の光の 照射された積算値を表す。 図中のサンプル N o. 1 2は T i 0 2 を含まな い S i O z のみの場合であり、 ほとんど分解による脱色効果が認められ ない。 サンプル N o. 1 1 とサンプル N o. 2には T i O z が同量含まれて おり、 いずれも効果が認められるが、 サンプル N o. 2は L i N〇3 を添 加した本発明による処方であり、 脱色の速度は大きく改善されたことが わかる。 特に初期においては、 L i N〇。 無添加の場合の 2倍以上の高 い分解効率が得られている。 実際の空気清浄機や換気扇などの場合、 少 量の汚れが付着すると同時に室内光が照らされるので、 初期的な分解の 速度が重要となる。 汚れの付着量が多くなるに連れて、 光が汚れに遮ら れて繊維表面の光触媒薄膜に到達しにく くなるので、 分解効率も低下す る。 このため汚れが厚く付着する前に分解することが重要となる。 The results are shown in FIGS. 23 and 24. Fig. 23 shows the degree of contamination of the filter over time when a smoke filter test was performed under the same conditions. This is the result of evaluation. Compared to the accession Lil fibers untreated, T i 0 2 and S i 0 2 If the marked with oxide photocatalytic thin vitreous whose components are about 50% discoloration quickly, i.e., about 50% The smoke collection efficiency has been improved. Fig. 24 shows that the filter that has absorbed smoke under the above conditions and illuminated with a fluorescent lamp irradiates the filter that turned brown, and the photocatalyst decomposed the adhering substances, and the discolored filter returned to its original color. This is the result of evaluating the degree of return by color difference measurement over time. The integrated light amount in the figure indicates the integrated value of light with a wavelength of 2 “) 0 to 350 (nm). The sample No. 12 in the figure does not include Ti 0 2 It is the case of only S i O z, little bleaching effect by decomposition is not observed. samples N o. 1 1 and sample N o. 2 a T i O z is contained the same amount, any effect As can be seen, sample No. 2 is a formulation according to the present invention to which Li N〇 3 was added, and it can be seen that the rate of bleaching was greatly improved, especially in the initial stage. In the case of an actual air purifier, ventilation fan, etc., a small amount of dirt adheres and the room light is illuminated at the same time, so the initial decomposition speed is reduced. As the amount of dirt attached increases, light is blocked by dirt, making it difficult to reach the photocatalytic thin film on the fiber surface. In decomposition efficiency drop. Therefore be broken before the dirt is adhered thicker becomes important.
実際の環境で、 上記の装置を用いた本試験と同レベルの汚れ量をフィ ルターに付着させるためには、 密閉した 6畳間(約 2 0 m 2 ) で上記の換 気扇を稼働させた場合、 2 0本のたばこを燃焼させて、 1 2 0分間稼働 後の汚れ量に相当するものであった。 In an actual environment, in order to attach the same amount of dirt to the filter as in this test using the above-mentioned equipment, the above-mentioned ventilation fan was operated between closed 6 tatami mats (approximately 20 m 2 ). In this case, 20 tobaccos were burned, which corresponded to the amount of dirt after 120 minutes of operation.
次に本発明による低温硬化型高活性酸化物光触媒薄膜を空気流路の屮 に設けた濾過機構に応用した場合の脱臭効果について検討した結果をま とめる。 代表的な悪臭物質として、 アンモニアの除去作用について評価 を行った。 上記のたばこの場合と全く同じ構成で検时を行った。 たばこ の煙発生装置の換わりに、 一定量のアンモニアガスを容器内部に注入し 容器内部のアンモニアガス濃度を 2 5 (ppm) に調整した上で、 低温硬化 型高活性酸化物光触媒薄膜の形成された不織布を取り付けた換気扇を駆 動させた。 まず最初に、 煙捕集の場合と问様にガラス質の酸化物光触媒 薄膜によるアンモニアガスの吸着効果を測定した結果を第 5図に示す, 無処理のアク リル繊維では、 1 時間後でも 9 0 ( % ) 以上のアンモニア ガスが残留しているのに対して、 T i O a や S i 0 2 を成分とするガラ ス質の酸化物光触媒薄膜の付いている場合は、 1 時問後で 5 0 ( % ) 以 下の濃度まで吸着除去されたことがわかる。 煙のみならずアンモニアガ スの捕集効果が認められる。 Next, the results obtained by examining the deodorizing effect when the low-temperature curing type highly active oxide photocatalytic thin film according to the present invention is applied to a filtering mechanism provided in a block of an air flow path are summarized. Evaluated for removing ammonia as a representative odorant Was done. Inspection was carried out with the exact same configuration as in the above cigarette case. Instead of a cigarette smoke generator, a certain amount of ammonia gas is injected into the container to adjust the ammonia gas concentration inside the container to 25 (ppm), and then a low-temperature curing type highly active oxide photocatalytic thin film is formed. The ventilation fan to which the nonwoven fabric was attached was driven. First, the results of measuring the adsorption effect of ammonia gas by a vitreous oxide photocatalyst thin film as in the case of smoke collection are shown in Fig. 5. 0 (%) with respect to the above ammonia gas remaining, T i O a and if S i 0 are marked 2 of oxide photocatalyst thin glass membrane whose components after 1 more hours It can be seen that the sample was adsorbed and removed to a concentration of 50 (%) or less. The effect of collecting ammonia gas as well as smoke is recognized.
このアンモニアガスを飽和させるまで吸着させた後に、 容器内部に配 設した白熱電球を点灯し、 フィルタ一面に光が当たるようにした。 容器 内のアンモニアガス濃度を経時測定し、 アンモニア分解効果を評価した, この結果を第 2 6図に示す。 After the ammonia gas was adsorbed until it was saturated, the incandescent lamp disposed inside the container was turned on so that the light hit the entire surface of the filter. The ammonia gas concentration in the container was measured over time, and the ammonia decomposition effect was evaluated. The results are shown in FIG. 26.
T i 0 2 を含まないサンプル N o . 1 2のフィルタ一ではほとんど濃度 変化は認められない。 T i 〇2 を含む N o. 1 1 と N o . 2は光照射に伴つ てアンモニアガス濃度は低下し、 分解されたことがわかるが、 N o . 2は 本発明による L i N 0 3 を配合したことにより分解効率が大きく改善さ れ、 サンプル N o. 1 1 に比較して、 約 3倍の分解効率が得られた。 With the filter No. 12 containing no T i 0 2 , almost no change in density was observed. No. 11 and No. 2 containing T i 〇 2 show that the ammonia gas concentration was reduced and decomposed with light irradiation, but No. 2 was L i N 0 according to the present invention. decomposition efficiency by 3 that blended is improved greatly, the sample N o. as compared to 1 1, about three times the decomposition efficiency was obtained.
上記のような防汚, 脱臭効果は、 空気清浄機や換気扇への応用事例の 代表例として記載したが、 同様の機構を有する各種の物品のフィルタ一 で全く同様の効果を発揮することはいうまでもない。 The antifouling and deodorizing effects as described above are described as typical examples of applications to air purifiers and ventilation fans. However, it can be said that filters of various types of articles having the same mechanism exert the same effect. Not even.
次に実施例 1〜 8に示したような各種の物品の、 外装部品に利用した 場合の具体的な効果を評価した結果を以下にまとめる。 試料としては、 最も良く外装部品に用いる射出成形用の熱加塑性 A B S樹脂 (テクノポ リマー社 : タフレックス 4 5 1 , 白色着色品) を用いた。 5 cm X 5 cmの 板状の成形品を作成し、 この表面をコロナ放電処理した。 このコロナ放 電処理面に、 実施例 1 2における第 6表に示したサンプル N o . 8 6の組 成の低温硬化型高活性酸化物光触媒薄膜を形成させた。 比較用に S i〇2 中に T i 〇2 微粒子を分散させただけのものと して第 1 表中のサンプル N o. 1 1 と、 T i 〇2 微粒子を含まない S i 〇, のみの膜の場合のもの と してサンプル N o. 1 2についても同様に成形板表面に薄膜を形成させ て評価した。 まず最初に、 前述と同様にたばこの煙による汚れの評価を 行った。 前述の不織布フィルタ一の試験と全く同じ構成で検討を行った r フィルタ一の配置された部分の中央部に 5 cm X 5 cmの A B S板を固定し、 1 0本のたばこを燃焼させた後、 1 2 0分間換気扇を駆動させ、 白い A B S板を茶色く汚染させた。 この A B S板を取外し、 と同様に各種 条件の光を照射させて、 その前後の色差測定により除去率を評価した。 この結果を第 2 7図に示す。 Next, the results of evaluating the specific effects of the various articles shown in Examples 1 to 8 when used as exterior parts are summarized below. As a sample, Thermoplastic ABS resin for injection molding (Techno Polymer Co., Ltd .: Taflex 451, white colored product) used most frequently for exterior parts was used. A plate-shaped molded product of 5 cm × 5 cm was prepared, and this surface was subjected to corona discharge treatment. On this corona discharge treated surface, a low-temperature curing type highly active oxide photocatalytic thin film having the composition of Sample No. 86 shown in Table 6 in Example 12 was formed. And sample N o. 1 1 in Table 1 as a merely dispersed with T i 〇 2 particles in S I_〇 2 for comparison, S i 〇 free of T i 〇 2 fine particles, only As for the film No. 12, sample No. 12 was similarly evaluated by forming a thin film on the surface of the molded plate. First of all, we evaluated the fouling of cigarette smoke in the same way as above. After the ABS plate in the central portion 5 cm X 5 cm of the arrangement portion of the r filters one of investigations in exactly the same configuration as the test of the above-mentioned non-woven filter one were fixed by burning 1 0 cigarettes The ventilation fan was driven for 120 minutes, and the white ABS plate was stained brown. The ABS plate was removed, light was irradiated under various conditions in the same manner as in the above, and the removal rate was evaluated by measuring the color difference before and after that. The results are shown in FIG.
この結果、 フィルターの場合とほぼ同様の結果が得られたが、 付着す る汚れ自体がフィルタ一の場合より少ないために半分以下の光量で同程 度の脱色効果が得られた。 またサンプル N o. 8 6は L i N 03 に加えて A T Oも添加成分として配合してあり、 サンプル N o. 1 1 と比較して、 更に若干高い分解効率が得られている。 As a result, almost the same results as in the case of the filter were obtained, but since the amount of dirt adhering to the filter was less than that of the case of the filter, the same decoloring effect was obtained with less than half the amount of light. The sample N o. 8 6 is Yes formulated as ATO also added ingredients, in addition to L i N 0 3, sample N o. Compared 1 1, have been obtained yet slightly higher decomposition efficiency.
次に、 台所等のように油分を多用する環境で物品が使用され、 油脂に よって汚れた場合の防汚効果について評価した結果をまとめる。 実施例 1 2の第 6表に示したサンプル N o. 8 6の組成の、 低温硬化型高活性酸 化物光触媒薄膜を形成させた 5 cm X 5 cmのガラス板に、 サラダ油を約 5 ( μ m )の厚みに薄く塗布し、 紫外線ランプの光を照射させて、 油の重量 変化を経時測定した。 この結果を第 2 8図に示す。 この結果、 T i 0 2 を含まないサンプル N o . 1 2ではほとんど重量変化は認められない。 T i 0 2 を含む N o . 1 1 と N o . 2は光照射に伴って油が分解して揮散す るために重量が低下するが、 N o 2は本発明による L i N〇3 を配合し たことにより分解効率が大きく改善され、 サンプル N o . 1 1 に比較して, 約 2倍の分解効率が得られた。 Next, the results of an evaluation of the antifouling effect when an article is used in an environment that uses a large amount of oil, such as a kitchen, and is contaminated with oils and fats are summarized. About 5 (μm) of salad oil was placed on a 5 cm X 5 cm glass plate on which a low-temperature curing type highly active oxide photocatalytic thin film having the composition of Sample No. 86 shown in Table 6 of Example 12 was formed. m) thinly, irradiate with the light of the ultraviolet lamp, oil weight Changes were measured over time. The results are shown in FIG. As a result, sample N o. 1 in 2 little weight change that does not contain T i 0 2 is not permitted. No. 11 and No. 2 containing T i 0 2 are reduced in weight due to the decomposition and volatilization of oil with light irradiation, while N o 2 is L i N〇 3 according to the present invention. The decomposition efficiency was greatly improved by the addition of, and the decomposition efficiency was approximately twice as high as that of the sample No. 11.
以上一連の実施例の場合を含めて、 本発明による低温硬化型高活性酸 化物光触媒薄膜を形成する際には、 下地材質との密着性を向上させるた めに各種の方法を用いることができる。 プライマ一を用いる方法として は、 例えば各種カツプリング剤をあらかじめ塗布した後に光触媒膜を形 成すると効果がある。 In forming the low-temperature curing type highly active oxide photocatalytic thin film according to the present invention, including the case of the series of examples described above, various methods can be used to improve the adhesion to the base material. . As a method using a primer, for example, it is effective to form a photocatalytic film after applying various coupling agents in advance.
一例としては、 シランカツプリ ング剤や有機チタン系化合物が挙げら れる。 Examples include a silane coupling agent and an organic titanium-based compound.
シランカップリング剤の例としては、 ビニルト リス (/9メ 卜キシェ卜 キシ) シラン, ビニル卜リエ卜キシシラン, ビニルトチメ 卜キシシラン, γ - (メタク リロキシプロピル) 卜 リメ 卜キシシラン, β ( 3, 4ェポ キシシク口へキシル) ェチル卜 リメ 卜キシシラン, γ —グリシドキシプ 口ピル卜 リメ 卜キシシラン, γ —グリシ ドキシプロピルメチルジェトキ シシラン, Ν— /9 (アミ ノエチル) γ —アミノブ口ピル卜リメ トキシシ ラン, η — β (アミノエチル) γ—ァミノプロピルメチルジメ トキシシ ラン, γ —ァミノプロピル卜リエトキシシラン, Ν —フエ二ルー γ—ァ ミノプロピル卜リメ トキシシラン, γ —メルカプトプロピル卜リメ トキ シシランなどを用いることができる。 Examples of the silane coupling agent include vinyl tris (/ 9 methoxy methoxy) silane, vinyl triethoxy silane, vinyl thymethoxy silane, γ- (methacryloxypropyl) trimethoxy silane, β (3,4) Ethoxyl hexyl) Ethyl trimethoxy silane, γ-glycidoxypip pyridine methoxysilane, γ—Glycidoxypropyl methyljetoxirane, Ν— / 9 (aminoethyl) γ—Aminobutyl propyl trimethoxy Orchid, η-β (aminoethyl) γ-aminopropylmethyldimethoxysilane, γ-aminopropyltriethoxysilane, Ν-phenyl, γ-aminopropyltrimethoxysilane, γ-mercaptopropyltrimethoxysilane, etc. Can be used.
有機チタン系化合物としては、 チタンエステル, チタンァシレー 卜, チタンキレー ト類を用いることができ、 特にテ トラ一 i —プロボキシチ タン, テ卜ラ _ n —ブトキシチタン, テ 卜ラキス ( 2 —ェチルへキシリ ォキシ) チタン, ジー i —プロポキシ ' ビス (ァセチルァセ 卜ナ 卜) チ タン, チタニウム一 i 一プロボキシォクチレングリコレー ト, チタニゥ ムステアレー 卜等が効果的である。 As the organic titanium-based compound, titanium ester, titanium acetate, and titanium chelate can be used. Tan, Tetra_n—Butoxytitanium, Tetrakis (2-Ethylhexyloxy) Titanium, G i—Propoxy'bis (acetylacetonato) Titanium, Titanium-I-Proboxoxyoctylene glycolet And titanium stearate are effective.
また各種表面改質手段を用いて、 対象物の表面を酸化処理し水酸基や カルボニル基, カルボキシル基等を導入して本発明による低温硬化型卨 活性酸化物光触媒薄膜を強固に結合させる方法も効果がある。 In addition, a method of oxidizing the surface of an object using various surface modifying means to introduce a hydroxyl group, a carbonyl group, a carboxyl group, or the like, and firmly bonding the low-temperature-curable active oxide photocatalytic thin film according to the present invention is also effective. There is.
具体的には、 紫外線照射, 電子線照射, コロナ放電処理, オゾン雰囲 気処理などの方法が挙げられる。 ポリア ミ ド樹脂やボリエステル樹脂等 のような比較的親水性の樹脂の場合は、 上記のような前処理することな く高い付着力を得られるが、 ポリオレフィ ン系樹脂ゃ卨結晶性の樹脂に 対しては、 これらの前処理を行うことが効果的である。 Specifically, there are methods such as ultraviolet irradiation, electron beam irradiation, corona discharge treatment, and ozone atmosphere treatment. In the case of a relatively hydrophilic resin such as a polyamide resin or a polyester resin, a high adhesive force can be obtained without the above-mentioned pretreatment, but a polyolefin resin is not suitable for a crystalline resin. It is effective to perform these pre-processing.
本発明においては、 光触媒の活性を高めるための添加成分として、 A gや C uを混合すると効果があることは前述の通りである。 これらは、 同時に膜自体の電気絶縁性を下げ、 帯電防止効果が得られる上に、 更に は、 微生物繁殖を抑制する効果も得ることができる。 八 8ゃ〇 1^のィォ ンは抗菌性、 特に細菌抵抗性が高いことが知られており、 これら A gや C u を併用した場合は、 光が当たっていない際でも微生物の繁殖を抑え ることができる。 In the present invention, as described above, it is effective to mix Ag or Cu as an additional component for increasing the activity of the photocatalyst. These can simultaneously lower the electrical insulation of the film itself, obtain an antistatic effect, and also obtain an effect of suppressing the growth of microorganisms. It is known that 8.8 1 ^ 1 has high antibacterial properties, especially high bacterial resistance.When these Ag and Cu are used in combination, microorganisms can reproduce even when not exposed to light. It can be suppressed.
本発明の対象とする応用範囲は、 以上具体例を挙げて説明した装置に 限定されるものではない。 すなわち、 本発明の原理は、 紫外線などの特 定波長の電磁波を照射することによって無機ポリマーの高分子化を促進 でき、 この結果プラスチック類などの耐熱性が低い素材の表面であって も、 T i 0 2 を主成分とする光触媒の無機質の薄膜を形成させる点と、 この丁 i 0 2 を主成分とする光触媒の反応活性度を各種成分を添加する ことで数倍高める点を活かして、 熱加塑性の汎用プラスチック類から、 熱硬化性プラスチック類や、 あるいはプラスチック材料を塗装した面に 光触媒機能を持たせるものであり、 この原理を活用して、 従来にはない 低い耐熱性素材表面において、 従来にはない微弱な光強度で有機物を分 解せしめるものである。 また膜 体の表面抵抗値を低下させるような半 導体, 導体微粒子を添加することで、 塗膜表而の带電防止効架が得られ るので、 静電気による汚れ付着が少なくなっている。 The scope of application to which the present invention is applied is not limited to the devices described above with reference to specific examples. In other words, the principle of the present invention is that the irradiation of an electromagnetic wave of a specific wavelength such as ultraviolet light can promote the polymerization of an inorganic polymer. As a result, even if the surface of a material having low heat resistance such as plastics is used, T a point to form a thin film of the inorganic photocatalysts for the i 0 2 as a main component, the lability of the photocatalyst mainly comprising this Ding i 0 2 addition of various components Taking advantage of the fact that it can be increased several times, from general-purpose thermoplastic plastics to thermosetting plastics or plastic coated surfaces, photocatalytic functions can be provided. Organic substances can be decomposed on the surface of unprecedented low heat-resistant materials with weak light intensity unlike before. In addition, by adding semiconductors and conductive fine particles that lower the surface resistance of the film, an antistatic effect on the surface of the coating film can be obtained, so that dirt due to static electricity is reduced.
本発明において、 光触媒膜を形成させた部品 面に照射される光は、 蛍光灯, 白熱電球, 水銀灯の光や太陽光などである力;、 これらの光が必 ずしも直射される必要はない。 すなわち、 透明な素材である透明プラス チックやガラスからなる部品を透過させた光が照射されるような構成に しても効果が得られる。 一例を挙げると、 第 1 図〜第 3 | の空気清浄機 におけるパネル 2やフレーム 4, フロン 卜カバー 1 (;, パネル 1 8、 第 4図の換気扇におけるフレーム 2 9、 第 6図〜第 7図の掃除機における 上カバ一 5 2, 蓋カバ一 5 3 , グリルカバー Γ) 4, 吸い口部 6 5, 排気 通風部 7 6、 第 8図の衣類乾燥機における開閉フタ 8 6, リ ン 卜フィル ター装置 9 9、 第 9図〜第 1 1 図の食器乾燥機における扉 1 2 1 , 排気 Π 1 2 8 , 吸気口 1 1 7、 第 1 2図〜第 1 4図の食器洗い機ドア 1 3 7, 排気口 1 5 2、 第 1 5図〜第 1 6図の厨芥処理機における、 内フタ 7 1, 吸気口 1 7 4 , 排気口 1 7 5などの部品は、 空気濾過部材を支持したり、 その周辺に配置される部品であり、 通情熱加塑性プラスチックの成形体 でできている力'、'、 これらの部品を透明な成形品とすることにより、 光は 内部へ導入され、 汚れ分解, 脱臭, 抗菌といった硬化を内部で発現する ことができるものである。 In the present invention, the light applied to the surface of the component on which the photocatalytic film is formed is the power of a fluorescent lamp, an incandescent lamp, a mercury lamp, sunlight, or the like; Absent. In other words, the effect can be obtained even if the light is transmitted through a component made of a transparent material such as a transparent plastic or glass. For example, panel 2 and frame 4 in the air purifier shown in Figs. 1 to 3 | Front cover 1 (;, panel 18; frame 29 in the ventilation fan in Fig. 4; Figs. 6 to 7 Upper cover 52, lid cover 53, grill cover に お け る) 4, suction port 65, exhaust ventilation section 76, and opening / closing lid 86, ring for the clothes dryer shown in FIG. Door filter 9 9, Door 1 2 1, Exhaust 8 1 2 8, Inlet 1 1 7, Dishwasher door in FIGS. 12 to 14 in the dish dryer of FIGS. 9 to 11 13 7 、 Exhaust port 15 2 、 Parts such as inner lid 71, intake port 1 74, exhaust port 1 75, etc. A part to be supported or placed around it. The force ',' made of a molded article of heat-transformed thermoplastic plastic. In addition, light is introduced into the interior, and it can develop curing such as decomposition of dirt, deodorization, and antibacterial activity.
透明なプラスチックの一例としては、 Ρ Μ Μ Λ , A S , P C, Λ B S , P V C, ポリ一 4メチルペンテン— i ( T P X ) などが特に好適である。 また、 これらの透明プラスチック素材に顔料や染料を混連させて着色 しても良い。 しかしながら、 着色させる場合には、 黄色や赤色緑色形の 着色は、 短波長の光を吸収するために分解効果を低下させるので好まし くない。 着色する場合好ましい色調は青色系あるいは黒色系(スモーク) である。 Examples of transparent plastic include 、 Ρ Μ Λ, AS, PC, Λ BS, Particularly preferred are PVC and poly (4-methylpentene) -i (TPX). Further, these transparent plastic materials may be colored by mixing a pigment or a dye. However, when colored, yellow or red-green colored is not preferred because it absorbs short wavelength light and reduces the decomposition effect. A preferred color tone is blue or black (smoke).
本発明者等は鋭意検討を行った結果、 透明部品の色と光触媒の分解効 率の関係を明らかにした。 以下論議する透明部材の色については As a result of intensive studies, the present inventors clarified the relationship between the color of the transparent component and the decomposition efficiency of the photocatalyst. About the color of the transparent material discussed below
J I S- Ζ- 8730に示されるような、 Hun ter, Lab 法で規程する。 すなわち、 無彩色である白黒の度合い (明度) を表す L値、 赤さと緑の度合いを表 す a値、 ならびに青さと黄色の度合いを表す b値によって表現するもの である。 Specified by Hunter, Lab method as shown in JIS-II-8730. In other words, it is represented by an L value that represents the degree of achromatic black and white (lightness), an a value that represents the degree of red and green, and a b value that represents the degree of blue and yellow.
L値は、 大きいほど好ましい。 彩色については、 黄色系の透明部品は 他の色に比較して、 光触媒における分解反応に必要な短波長の光の吸収 が大きく、 文科値効率を低下させる。 すなわち L a b法では b値が少な いほど好ましい。 また a値については、 一定値以上一定値以下の範囲に なるようにすることが好ましい。 The larger the L value, the better. With regard to coloring, transparent yellow parts absorb more short-wavelength light required for the decomposition reaction in the photocatalyst than other colors, and reduce textual efficiency. That is, in the Lab method, the smaller the b value, the better. Further, it is preferable that the value a is in a range from a fixed value to a fixed value.
これら色と分解効率の関係を評価した結果を第 2 9図に示す。 PMMA樹 脂をベースとして、 各種の顔料によって着色させたカラ一プレー 卜を用 いて第 2 4図の試験と同様の条件で、 たばこ 5本分を燃焼させて、 フィ ルターに付着させたたばこの煙の汚れの脱色分解率を測定した。 用いた 光触媒素材は第 1表中のサンプル N o. 2であり、 P M M A樹脂は三菱レ 一ヨン (株) のァク リペッ ト M Dを各色に着色した厚み 2 . 0 (mm) の力 ラープレ一 卜を使用した。 これは紫外線吸収剤が添加された樹脂であり、 3 6 0 ( n m ) 付近の紫外線を吸収する。 第 2 9図中の分解率とは、 2 ( m ) の距離で 4 0ヮッ 卜の蛍光灯の光を汚したフィルターに 2 0時間 照射した後の、 色差変化より求めた脱色率を表す。 試料の各色力ラープ レ一 卜を汚したフィルター上に置き、 蛍光灯を透過させて照射した後に、 脱色度合いで分解率を算出した。 標準的な実際の喫煙環境では、 本条件 の試験で 4 0 ( % ) 以上の分解率が ½られれば、 煙による汚れが蓄積す ることなく連続使用に耐えるものである。 Figure 29 shows the results of evaluating the relationship between these colors and the separation efficiency. Using a plate made of PMMA resin and colored with various pigments under the same conditions as the test in Fig. 24, five cigarettes were burned and attached to the filter. The decolorization and decomposition rate of the smoke stain was measured. The photocatalyst material used is the sample No. 2 in Table 1, and the PMMA resin is a 2.0 mm (mm) thick steel plate made by coloring Acrypet MD of Mitsubishi Rayon Co., Ltd. in each color. Used. This is a resin to which an ultraviolet absorber is added, and absorbs ultraviolet light near 360 (nm). The decomposition rate in Fig. 29 is 2 It shows the decolorization rate obtained from the change in color difference after irradiating a filter with 40-watt fluorescent light at a distance of (m) for 20 hours to a dirty filter. Each chromatographic plate of the sample was placed on a soiled filter, illuminated by passing through a fluorescent lamp, and the decomposition rate was calculated based on the degree of decolorization. In a standard actual smoking environment, if a decomposition rate of 40 (%) or more is obtained in the test under these conditions, the product can withstand continuous use without accumulation of smoke stains.
この試験結果から、 L値が + 5 ()以上であり、 かつ a値が— 2 ()以上 + 2 0以下であり、 かつ b値が + 2 0以下となる条件の埸合、 4 0 ( % ) 以 ヒの分解率を得ることができることがわかった。 From this test result, if the L value is +5 () or more, and the a value is -2 () or more and +20 or less, and the b value is +20 or less, 40 ( %) It was found that the following decomposition rate could be obtained.
本試験は J I S- Z- 8730 (色差表示法) に従ったもので、 用いた測定機は J I S- Z-8722に準じた、 H本電色工業 (株) 製の Z 1 00 1 DP である。 測定試 料は 2 . 0 (mm ) 厚の板の透過光を測定した。 This test complies with JI S-Z-8730 (color difference display method). The measuring instrument used was Z 1001 DP manufactured by H-Hon Denshoku Kogyo Co., Ltd., in accordance with JI S-Z-8722. It is. As a measurement sample, the transmitted light of a 2.0 (mm) thick plate was measured.
本発明による、 上記に述べたような作用を持った部材を、 各種の装置 類の空気の流れる部位に設置することで、 付着した有機物を効果的に分 解できるので、 空気流を発生させたり、 あるいは、 その空気流を濾過し たりするような構造を有する装置であれば、 どんな製品であっても^ ¾ に応用できる。 By installing the member having the above-described action according to the present invention in a portion where air flows in various devices, the attached organic matter can be effectively decomposed, so that an air flow is generated. Or, any device having a structure that filters the air flow can be applied to any product.
例としては、 暖房器具として、 石油ファンヒータやガスファンヒー タ, 電気ヒータ類やこたつ等に応用ができる。 空気調和機や除湿機ある いは、 冷風扇にも同様に応用できる。 また、 加熱式や超音波式の加湿機 にも応用できる。 オーブンや電磁調理機等の加熱調理器具類にも適用す ることができる。 ヘア一 ドライヤーにも利用できる。 また、 冷却ファン を具備する装置類にも用いることができる。 すなわちパーソナルコンビ ユ ータゃヮ一 ドプロセッサ一等の各種コンピュータ一類や、 ブラウン管 などのそれらコンピュータ機器のディスプレー類、 あるいは複写機ゃレ —ザ一ビームプリンタ一などの電子写真機構を用いる装置類, 液晶プロ ジェクターゃスライ ド投影機などの装置類に付帯している冷却ファンの 部分や、 これら装置の冷却ファンを用いた冷却の風の通風に用いる吸気 口や排気口部分、 それら吸排気口部分に取り付けたフィルタ一部分にも、 本発明同様の低温硬化型高活性酸化物光触媒薄膜を設けることができ、 同様の効果を得ることができる。 For example, it can be applied to oil heaters, gas fan heaters, electric heaters, and kotatsu as heating appliances. It can be similarly applied to air conditioners, dehumidifiers, and cool air fans. It can also be applied to heating and ultrasonic humidifiers. It can also be applied to heating utensils such as ovens and electromagnetic cookers. It can also be used for hair dryers. Further, it can also be used for devices having a cooling fan. That is, various kinds of computers such as a personal computer, a processor, and the like, displays of such computer equipment such as a cathode ray tube, and a copy machine. —Equipment using an electrophotographic mechanism, such as the one beam printer, the liquid crystal projector, the cooling fan attached to the equipment such as the slide projector, and the cooling wind using the cooling fan of these equipment. The low-temperature curing type highly active oxide photocatalyst thin film similar to the present invention can be provided also on the intake and exhaust ports used for ventilation of the air, and on a part of the filter attached to the intake and exhaust ports, and the same effect can be obtained. it can.
(実施例 1 6 ) (Example 16)
第 1 ϋ表に示した組成の光触媒フィルターである Λ Τ 0添加または R u 0 , - A Τ 0添加 T i 02光触媒付きフィルタ一の作製手順を以下に 示す。 The procedure for manufacturing a filter with a photocatalyst having the composition shown in Table 1 and a Ti0 2 photocatalyst with the addition of Λ0 or Ru 0, -A Τ0 is shown below.
Λ Τ〇溶液は以下のように作製した。 S n C し をプロパノ ールに溶 解して、 1 0 w t % S n〇 z 溶液を調製した。 また、 イ ソプロボキシァ ンチモンをプロパノールに溶解して 4 w L % S b 2〇 5溶液を調製した。 次にこれら 2種類の溶液を当量混合させ、 S n ()7 に対してモル比 1 : 1 の 2—アミノエタノールを加え、 次いで S n〇z に対して 4倍モルの 水を添加して、 5 w L %A T 0溶液を作製した。 R u 02 — A T O溶液 は上記 A T 0溶液にルテニウムァセチルァセテー 卜を溶解して 0.0 5 w t % R u 02 - 5 w t % A T 0溶液とした。 Τ〇 Τ〇 Solution was prepared as follows. And dissolve the S n C Mr. propanol Lumpur, was prepared 1 0 wt% S N_〇 z solution. Also, to prepare 4 w L% S b 2 〇 5 made by dissolving Lee Sopurobokishia Nchimon propanol. Then these two solutions was equivalent mixing molar ratio of 1 to the S n () 7: 1 2-amino ethanol was added, followed by the addition of 4 moles of water with respect to S N_〇 z , 5 wL% ATO solution was prepared. R u 0 2 - ATO solution the AT 0 solution by dissolving ruthenium § cetyl § cetearyl over Bok 0.0 5 wt% R u 0 2 - was 5 wt% AT 0 solution.
次に、 A T 0及び R u 02— A T〇添加 T i 02粉末の作製法を示す。 Next, AT 0 and R u 0 2 - shows a AT_〇 added T i 0 2 powder method of producing.
A T 0添加及び R u 02 — A T〇添加いずれの場合も所定量の T i 02 粉末 (アナターゼ) を先に作製した溶液中に加え、 6 0°Cで 2時間撹伴 後、 -旦蒸発皿で 2 5 0°Cで乾燥し粉末とした後、 5 5 0°Cで 3時間処 理して、 AT〇及び R u 02 — A T 0の添加量の異なる T i 〇2 粉末を 作製した。 AT 0 added and R u 0 2 - cases AT_〇 added also added to the solution to prepare a predetermined amount of T i 0 2 powder (anatase) above, after 2 hours agitated at 6 0 ° C, - Dan after the dried powder 2 5 0 ° C in an evaporating dish, 3 hours treatment with sense with 5 5 0 ° C, AT_〇 and R u 0 2 - the amount of different T i 〇 2 powder aT 0 Produced.
次に、 丁 0添加及ぴ1¾ 1_102 _AT〇添加 T i 〇z 光触媒コ一ティ ング液作製手順及び A T 0添加及び R u 0 2 - A T〇添加 T 〖 0 2 光触 媒フィルタ一の作製法を示す。 Next, add 0 and 1 1-10 2 _AT and add Ti i z photocatalytic Ing liquid manufacturing procedure and AT 0 added and R u 0 2 - shows a AT_〇 added T 〖0 2 method for producing the photocatalyst filter scratch.
八丁 0添加及び1 リ〇2 — Λ Τ Ο添加 T i 0 2 光触媒コーティ ング液 は、 いずれも先に作製した粉末を 4 w t % S 1 O z ゾル中に所定量添加 し、 ジルコニァボールを用いて 2 0時間ミ リ ンゲしてコ一ティ ング液を 作製した。 この様に作製したコ一ティ ング液に、 アク リル繊維からなる フィルタ一を浸演し、 エアーブローして余分なコーティ ング液を取り除 き、 1 2 (TCで 5分間処理して光触媒付きフィ ルターを作製した。 各光 触媒の組成は第 1 0表に示したとおりである。 Hatcho 0-added and 1-reach 2 — Λ Τ Ο-added Ti 0 2 Photocatalyst coating solution was prepared by adding a predetermined amount of the previously prepared powder into a 4 wt% S 1 Oz sol and adding zirconia balls. The mixture was milled for 20 hours to prepare a coating solution. A filter made of acrylic fiber is immersed in the coating liquid prepared in this way, and the excess coating liquid is removed by air blowing. The composition of each photocatalyst was as shown in Table 10 below.
本発明の成膜法は、 1 2 0 °C程度で作製が可能であり、 パイ レックス ガラス基板以外にプラスチック材料への応用が可能である。 通常のゾソレ ゲル法では、 4 0 CTC程度の温度が必要であるためプラスチック製品へ の応用が困難であったり、 T i 0 , の結晶化に 1 0分以上の時問が必要 である。 一方、 本発明の作製法は低温で成膜が可能であるため、 使用で きる基材が豊富で、 どの様な表面にも光触媒を成膜できる。 また、 数分 間という短時間処理が可能で生産コス 卜の大幅な低 ドが可能である。 光触媒フィルタ一としては、 空気洗浄機等に応用可能である。 この場 合空気中に存在する悪臭成分及び細菌, たばこの煙等の除去が可能であ る。 特に、 通常のフィルターが吸着剤による吸着除去であるため飽和吸 ^後にその効果が失われ交換する必要であるのに対して、 光触媒付きフ ィルターは吸着した悪臭成分及び細菌, たばこの煙等を光触媒作用によ り除去できるためフィルタ一交換回数を少なくすることが出来る。 The film forming method of the present invention can be manufactured at about 120 ° C., and can be applied to plastic materials other than Pyrex glass substrates. The ordinary Zosol gel method requires a temperature of about 40 CTC, which makes it difficult to apply it to plastic products, and requires more than 10 minutes to crystallize T i 0,. On the other hand, since the film formation method of the present invention can form a film at a low temperature, a variety of substrates can be used, and a photocatalyst can be formed on any surface. In addition, the processing can be performed in a short time of several minutes, and the production cost can be significantly reduced. As a photocatalyst filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, and the like that are present in the air. In particular, since ordinary filters are adsorbed and removed by an adsorbent, the effect is lost after saturation absorption and replacement is required. On the other hand, filters with photocatalysts absorb adsorbed odor components, bacteria, cigarette smoke, etc. Since it can be removed by photocatalysis, the number of filter replacements can be reduced.
第 1 0表に示した組成の光触媒フィルタ一を空気洗浄機に取り付けた ばこの煙が充満した部屋で作動させ、 フィルターにたばこの煙を吸着さ せ変色させた。 この変色したフィルターを取り出し、 蛍光灯を照射して 色の変化を測定し、 吸着したたばこの煙の分解性を調べた。 なお、 分解 率は色彩計により測定した変色量から算出した。 A photocatalyst filter having the composition shown in Table 10 was attached to an air washer and operated in a room full of tobacco smoke, and the filter absorbed the tobacco smoke to discolor. Take out this discolored filter and irradiate it with fluorescent light The color change was measured to determine the decomposability of the adsorbed tobacco smoke. The decomposition rate was calculated from the amount of discoloration measured by a colorimeter.
第 1 0表には蛍光灯照射 5時間後の分解率を示した。 Λ Τ Ο無添加触 媒に対して Λ Τ 0添加触媒の分解率は大きくなつている。 また、 Ru02 一 A T 0添加はさらに分解率が大きくなつており、 R u〇z , AT O添 加が有効であることがわかる。 Table 10 shows the decomposition rate 5 hours after irradiation with a fluorescent lamp. The decomposition rate of 添加 Λ 0 added catalyst is larger than that of Ο Τ Ο non-added catalyst. Further, Ru0 2 one AT 0 added is further summer decomposition rate is large, it can be seen that R U_〇 z, AT O added pressure is effective.
A T 0添加光触媒は、 A丁〇と T i 02 が接触することで、 A T 0の i子を丁 i 〇2 光触媒が利用することにより、 光触媒の性能が向上する。 酸化物半導体の電子親和力が T j のそれより小さい場合は、 微粒子の 粒子界面にはショッ 卜キーバリアが形成され、 添加した酸化物半導体の キャリアが T i ()2 中に注入できず効果が現れない。 これに対して酸化 物半導体の電子親和力が T iのそれより小さい場合は、 微粒子の粒子界 面にはショッ 卜キーバリアが形成されず、 ォーミック接合となり、 容易 に酸化物半導体のキャリアが T i 02 中に注入され、 有効に機能する。 特に A TOは、 電子親和力は T i より若干小さい力 ί、 その差はほとんど 無いため性能向上が見られる。 これは導電性酸化物である A Τ 0はキヤ リア濃度が高く、 A T 0の大量のキャリアが T i 〇2 中に注入され、 光 触媒の活性が向上した。 近年 A T 0については導電性酸化物として注目 され、 超微粒子 (粒径 2 0 0オングストローム以下、 特に 2 0オングス 卜ロームから 1 0 0オングス 卜ローム以下が望ましい。 ) が市販されて いる。 T i 〇2 光触媒に超微粒子 AT Oを添加してより簡単に A T O添 加 T i 02 光触媒を作製することが出来る。 ただしこのような超微粒子 ΛΤ Οを用いて、 5 w L %A T〇添加 T i 02 光触媒付きフィルターを 作製し同様な試験を行ったところ、 5時間後の分解率は 3 5 %であり、 本発明の光触媒の 4 2 %より小さい。 超微粒子 A T O添加では T i 02 微粒子に接触した A T O粒子も存在する力^ S i 0 , 中に存在する粒子 もあり、 効率的でない。 一方、 本 ¾明の場 は T i 〇2 微粒子にあらか じめ A T 0溶液を添加し焼成するため、 A T 0と T i 〇2 粒子の接触面 積が大きく、 さらに焼成によリ接合状態も良好で異種半導体間での電子 移動もスムーズとなる。 また p型 導体である R u〇z は、 n型半導体 である T i 0 2 , Λ T Oが光を吸収し生成した ¾子とホールのうちホー ルを引き付けるため、 電子とホールの再結合を抑制することが出来る。 したがって、 光を吸収して生成した 12子及びホールを有効に触媒反応へ 利用でき、 更に分解率を向上できる。 以上のような効果によ り、 本 ¾叨 では光触媒の分解性能が向上することができた。 AT 0 added photocatalyst, by A Ding 〇 and T i 0 2 contacts, by the i element of the AT 0 Ding i 〇 2 photocatalyst is utilized to improve the performance of the photocatalyst. If the electron affinity of the oxide semiconductor is smaller than that of T j, a Schottky barrier is formed at the particle interface of the fine particles, and the carrier of the added oxide semiconductor cannot be injected into T i () 2 and the effect appears. Absent. On the other hand, when the electron affinity of the oxide semiconductor is smaller than that of T i, a Schottky barrier is not formed at the particle interface of the fine particles, and an ohmic junction is formed. It is injected during 2 and works effectively. In particular, ATO has an electron affinity that is slightly smaller than T i ί, and there is almost no difference between them. This 0 A T is a conductive oxide has high wire carrier rear density, a large amount of carriers AT 0 is injected into the T i 〇 2, the activity of the photocatalyst is improved. In recent years, AT0 has attracted attention as a conductive oxide, and ultrafine particles (particle size of 200 angstrom or less, particularly preferably from 20 angstrom to 100 angstrom or less are commercially available) are commercially available. T i 〇 2 photocatalyst by adding ultrafine particles AT O easier ATO additive pressurized T i 0 2 photocatalyst can be manufactured. However by using such ultrafine particles ΛΤ Ο, 5 w L% AT_〇 added T i 0 2 to prepare a photocatalyst with filter was subjected to the same test, the decomposition rate after 5 hours was 35% Less than 42% of the photocatalyst of the present invention. Ultra fine particles Ti 0 2 with ATO addition ATO particles in contact with the fine particles also exist in the force ^ S i 0, and there are particles in the force, which is not efficient. Meanwhile, since the ¾ bright field is to be fired by adding roughness or dimethyl AT 0 solution T i 〇 2 particles, AT 0 and T i 〇 2 large contact surface product is particles, Li joined state by the calcined And the electron transfer between different kinds of semiconductors becomes smooth. Further a p-type conductor R U_〇 z is, T i 0 2 is an n-type semiconductor, to attract Hall of ¾ child and holes lambda TO has generated absorbs light, the recombination of electrons and holes Can be suppressed. Therefore, 12 atoms and holes generated by absorbing light can be effectively used for the catalytic reaction, and the decomposition rate can be further improved. Due to the above effects, the decomposition performance of the photocatalyst was improved in the present invention.
(実施例 1 Ί ) (Example 1)
光触媒の性能向上には A T 0添加だけでなく、 他の添加剤の添加によ り更に向上することができる。 The performance of the photocatalyst can be further improved by adding not only ATO but also other additives.
第 1 1 表には実施例 1 6で作製した光触媒に、 更に L 1, N a , M g を添加した触媒の組成とたばこの煙の分解試験結果を示した。 結果は L i, N a , M gいずれを添加した場合も分解率が向上し、 より ¾性能 なフィルタ一を作製できることがわかる。 L i, N a , M gはイオン半 径が T i のイオン半径と近く、 T i 0 2 表面の T i 欠陥に容易に侵入し, 結晶の安定性を増加させる。 また、 し i, N a , M gはイオン性が強い ため電子を引き付け易く、 光を吸収し生成した電子とホールを分離し反 応効率を大きくすることができる。 Table 11 shows the composition of the catalyst obtained by adding L1, Na, and Mg to the photocatalyst prepared in Example 16 and the results of the cigarette smoke decomposition test. The results show that the decomposition rate is improved regardless of whether Li, Na, or Mg is added, and that a higher performance filter can be manufactured. L i, N a, and M g have an ion radius close to the ion radius of T i, and easily penetrate T i defects on the surface of T i O 2 to increase the stability of the crystal. Since i, Na, and Mg have strong ionicity, they can easily attract electrons, absorb light, separate electrons and holes, and increase the reaction efficiency.
(実施例 1 8 ) (Example 18)
実施例 1 6で作製した L i 添加光触媒と L i 無添加光触媒について、 蛍光灯, 太陽光, 白熱ランプ, 水銀灯を用いて、 ァセ 卜アルデヒ ド, 尿 素, アンモニア, 大腸菌の分解特性を比較した。 その結果 L i 一 R u〇z _Λ T O添加光触媒はいずれのランプを用いても、 ァセ 卜アルデヒ ド, 尿素, アンモニア, 大腸菌の分解特性が、 無添加光触媒の 3〜 5倍の効 果があることが分かった。 このように L i 一 R u〇2 —A T O添加触媒 は、 生活 i 境下で使用するランプで十分な効果が得られることが分かつ た。 また、 し 以外の^^ , M g を添加した場合の同様の効果が得られ た。 Comparison of the decomposition characteristics of acetate aldehyde, urine, ammonia, and Escherichia coli using the fluorescent lamp, sunlight, incandescent lamp, and mercury lamp for the Li-added photocatalyst and the Li-free photocatalyst prepared in Example 16 did. As a result, L i one R u〇 z Regardless of the type of lamp used, the decomposition catalyst for acetoaldehyde, urea, ammonia, and Escherichia coli was found to be three to five times as effective as the non-added photocatalyst. Thus L i one R U_〇 2 ATO additive catalyst was divide that sufficient effect can be obtained in lamp used under life i boundary. Similar effects were obtained when ^^ and Mg were added except for Si.
以上のように、 簡便な手法で、 低温成膜が可能で、 あらゆる材料表^ に光触媒を形成でき、 生活環境 ドで有効な高活性光触媒を提供し、 抗 , 防汚効果の優れた材料であって、 各種応用製品の部品交換及び清 问数 を少なくできる。 As described above, it is possible to form a photocatalyst on any material surface by a simple method and low-temperature film formation, to provide a highly active photocatalyst that is effective in the living environment, and to use a material with excellent anti- and antifouling effects. Therefore, the number of parts exchange and the number of cleanings of various applied products can be reduced.
第 1 0 表 Table 10
SiO, (WL% ) TiO, (wt%) AT0(wt%) RuOz (wt%) 5時間後分解率(%) SiO, (WL%) TiO, (wt%) AT0 (wt%) RuO z (wt%) 5 hours after the decomposition rate (%)
1 0 9 0 0 3 0 1 0 9 0 0 3 0
1 0 8 8 2 3 6 1 0 8 8 2 3 6
1 0 8 5 5 4 2 1 0 8 5 5 4 2
1 0 8 0 1 0 3 8 1 0 8 0 1 0 3 8
1 0 7 0 2 0 3 1 1 0 7 0 2 0 3 1
1 0 8 7.9 8 2 0.02 4 8 1 0 8 7.9 8 2 0.02 4 8
1 0 84.9 5 5 0.05 4 9 1 0 84.9 5 5 0.05 4 9
1 0 7 9.9 1 0 0. 1 4 3 1 0 7 9.9 1 0 0.1 4 3
1 0 6 9.8 20 0.2 3 8 1 0 6 9.8 20 0.2 3 8
1 0 3 7.5 50 0.5 2 8 SS/6 iz豪L 1 0 3 7.5 50 0.5 2 8 SS / 6 iz Australia L
轹轹
(実施例 1 9 ) (Example 19)
第 1 2表に示した R S〇添加 T i 0? 光触媒付きフィルタ一の作製手 順を以下に示す。 The procedure for fabricating the filter with an RS-added T i 0 ? Photocatalyst shown in Table 12 is shown below.
R S 0溶液は以下のように作製した。 ルテニウムァセチルアセテー ト をプロパノールに溶解して、 2moi%R u 0,溶液を調製した。 また、 The RS0 solution was prepared as follows. Ruthenium acetyl acetate was dissolved in propanol to prepare a 2 moi% Ru 0, solution. Also,
5 r ( N 0 ) 2 をプロパノールに溶解して 2 mol % S r 0溶液を調製した 次にこれら 2種類の溶液を当量混合させ、 R u Oz に対してモル比 1 :5 r (N 0) 2 was then dissolved in propanol to prepare a 2 mol% S r 0 solution of these two solutions was equivalent mixing molar ratio of 1 with respect to R u O z:
1 の 2—アミ ノエタノ一ノレを加え、 次いで R u 02 に対して 4倍モルの 水を添加して、 1 moi % R S 0溶液を作製した。 1 2-amino Noetano one Honoré added followed by the addition of 4 moles of water with respect to R u 0 2, to produce a 1 moi% RS 0 solution.
次に、 1 0添加丁 1 〇2 粉末の作製法を示す。 先に作製した溶液をNext, a 1 0 added T1s 〇 2 powder method of producing. The previously prepared solution
6 0 Cで 時間撹伴後、 一旦蒸発皿で 2 5 0 °Cで乾燥し粉末と した後、 8 5 0 °Cで 5時間処理して、 R S 0粉末を作製した。 After stirring at 60 ° C. for 1 hour, the powder was once dried at 250 ° C. in an evaporating dish to obtain a powder, and then treated at 850 ° C. for 5 hours to prepare an RS 0 powder.
次に、 3〇添加丁 〖 〇, 光触媒コーティ ング液作製手順及び R S 0 添加 T i 02 光触媒フィルターの作製法を示す。 Next, 3_Rei added Ding 〖〇 shows photocatalytic Koti packaging liquid manufacturing procedure and RS 0 added T i 0 2 method for producing the photocatalyst filter.
1^ 3〇添加丁 1 〇2 光触媒コーティ ング液は、 いずれも先に作製した R S 0粉末及び丁 i 〇2 (アナタ一ゼ) 粉末を 4 w L % S i 0, ゾル中に 所定量添加し、 ジルコニァボールを用いて 2 0時間ミ リ ングしてコーテ イ ング液を作製した。 この様に作製したコ一ティ ング液に、 アクリル繊 維からなるフィルタ一を浸漬し、 エアーブローして余分なコーティ ング 液を取り除き、 1 2 0°Cで 5分間処理して光触媒付きフィルタ一を作製 した。 各光触媒の組成は第 1 2表に示したとおりである。 1 ^ 3_Rei added Ding 1 〇 2 photocatalyst Koti ring solution both RS previously prepared 0 powder and Ding i 〇 2 4 (ANATA one zero) powder w L% S i 0, a predetermined amount added in the sol Then, milling was performed for 20 hours using zirconia balls to prepare a coating solution. A filter made of acrylic fiber is immersed in the coating solution prepared in this way, and the excess coating solution is removed by air blowing, and treated at 120 ° C for 5 minutes to remove the filter with a photocatalyst. Was prepared. The composition of each photocatalyst is as shown in Table 12.
本発明の成膜法は、 1 2 0°C程度で作製が可能であり、 パイ レックス ガラス基板以外にプラスチック材料への応用が可能である。 通常のゾル ゲル法では、 4 0 0°C程度の温度が必要であるためプラスチック製品へ の応用が困難であったリ、 T i 0, の結晶化に 1 0分以上の時間が必要 である。 一方、 本発明の作製法は低温で成膜が "J能であるため、 使用で きる基材が豊富で、 どの様な表面にも光触媒を成膜できる。 また、 数分 間という短時間処理が可能で生産コス 卜の大幅な低下が可能である。 光触媒フィルタ一としては、 空気洗浄機等に応用可能である。 この場 合空気中に存在する悪臭成分及び細菌, たばこの煙等の除去が可能であ る。 特に、 通常のフィルターが吸着剤による吸若除去であるため飽和吸 着後にその効果が失われ交換する必要であるのに対して、 光触媒付きフ ィルターは吸着した悪臭成分及び細 ffl , たばこの煙等を光触媒作川によ り除去できるためフィルター交換回数を少なくすることが出来る。 第 1 2表に示した組成の光触媒フィルターを空気洗挣機に取り付けた ばこの煙が充満した部屋で作動させ、 フィルタ一にたばこの煙を吸着さ せ変色させた。 この変色したフィルターを取り出し、 蛍光灯を照射して 色の変化を測定し、 吸着したたばこの煙の分解性を調べた。 なお、 分解 率は色彩計によリ測定した変色量から算出した。 The film formation method of the present invention can be manufactured at about 120 ° C., and can be applied to plastic materials other than Pyrex glass substrates. The ordinary sol-gel method required a temperature of about 400 ° C, which made it difficult to apply to plastic products.It took more than 10 minutes to crystallize T i 0, It is. On the other hand, according to the manufacturing method of the present invention, since the film formation is a “J-function” at a low temperature, the usable substrate is abundant, and the photocatalyst can be formed on any surface. As a photocatalyst filter, it can be applied to an air washer, etc. In this case, removal of odorous components, bacteria, tobacco smoke, etc. existing in the air. In particular, a filter with a photocatalyst loses its effect after saturated adsorption and needs to be replaced, because a normal filter is an adsorbent for removing and absorbing water. Fine ffl, tobacco smoke, etc. can be removed by the photocatalyst Sakugawa, so the number of filter replacements can be reduced.If a photocatalyst filter with the composition shown in Table 12 is installed in an air washing machine, this smoke will be removed. Operates in a full room Tobacco smoke was adsorbed to the filter 1 and the color was changed.The discolored filter was taken out, the color change was measured by irradiating a fluorescent lamp, and the decomposability of the adsorbed tobacco smoke was examined. The rate was calculated from the amount of discoloration measured by a colorimeter.
第 1 2表には蛍光灯照射 5時間後の分解率を示した。 R S 0無添加触 媒に対して R S 0添加触媒の分解率は大きくなつており、 R S 0添加が 有効であることがわかる。 Table 12 shows the decomposition rate 5 hours after irradiation with a fluorescent lamp. The decomposition rate of the R S0 -added catalyst was higher than that of the R S0 -free catalyst, indicating that the addition of R S0 was effective.
R S O添加光触媒は、 1¾ 3 0と丁 1 02 が接触することで、 R S C)の ホールを T i 0 2 光触媒が利用することにより、 光触媒の性能が向上す る。 一光触媒の酸化活性は、 光の吸収により生成した電 7·とホールの酸 化還元作用に起因する。 特に生成したホールは、 水酸化ラジカルを生成 し強力な酸化作用を生じる。 R S 0は p型半導体であり大量のホールを 有する。 R S Oと T i 02 が接触することにより、 丁 i 〇2 中にホール が注入され、 T i 〇2 表面で有機物等を酸化させ、 光触媒の活性が向上 した。 光触媒の性能向上には R S〇添加だけでなく、 他の添加剤の添加によ り更に向上することができる。 RSO added photocatalyst, by 1¾ 3 0 and T1s 0 2 contacts, by a hole in the RSC) is T i 0 2 photocatalyst utilized, you increase the performance of the photocatalyst. The oxidation activity of the photocatalyst is due to the oxidation-reduction of electrons and holes generated by light absorption. In particular, the generated holes generate hydroxyl radicals and cause a strong oxidizing action. RS 0 is a p-type semiconductor and has a large number of holes. By RSO and T i 0 2 contacts, holes are injected into the Ding i 〇 2, oxidizing the organic substances in T i 〇 2 surface, the activity of the photocatalyst is improved. The performance of the photocatalyst can be further improved not only by adding RS〇 but also by adding other additives.
第 1 3表には実施例 1 9で作製した光触媒に、 更にし 】 , N a, M g を添加した触媒の組成とたばこの煙の分解試験結果を示した。 結果は L i , N a, M gいずれを添加した場合も分解率が向上し、 よ り高性能 なフィルタ一を作製できることがわかる。 L i , N a, M gはイオン半 径が T 1 のイオン半径と近く、 T i 0 , 表 fiiの T i 欠陥に容 ¾に ·入し、 結品の安定性を増加させる。 また、 し i, λ: ; M gはイオン性が強い ため電子を引き付け易く、 光を吸収し生成した電子とホールを分離し反 応効率を大きくすることができる。 Table 13 shows the composition of the photocatalyst prepared in Example 19 to which, Na and Mg were added, and the results of the cigarette smoke decomposition test. The results show that the decomposition rate is improved regardless of whether Li, Na, or Mg is added, and that a higher-performance filter can be manufactured. L i, N a, and M g have an ion radius close to the ion radius of T 1 and easily enter T i 0, the T i defect in table fii, and increase the stability of the product. Also, i, λ:; M g may easily attract electrons for strong ionic, electrons and holes generated by absorption of light is separated to increase the anti応効rate.
第 1 2 表 Table 12
S i 0 z ( w t % ) T i 02 (w t % ) R S 0 ( w t % ) 5時間後分解率(%) S i 0 z (wt%) T i 0 2 (wt%) RS 0 (wt%) Decomposition rate (%) after 5 hours
1 0 9 0 0 3 0 1 0 9 0 0 3 0
1 0 8 8 2 3 8 1 0 8 8 2 3 8
1 0 8 5 5 4 8 1 0 8 5 5 4 8
1 0 8 0 1 0 4 6 1 0 8 0 1 0 4 6
1 0 7 0 2 0 3 5 1 0 7 0 2 0 3 5
1 0 4 0 5 0 2 7 ― 1 0 4 0 5 0 2 7 ―
挲 ε I ^ 挲 ε I ^
8 L 8 L
f££ 0IL6d£/lDd OAS. (実施例 2 0 ) f ££ 0IL6d £ / lDd OAS. (Example 20)
実施例 1 9で作製した L i添加光触媒と L i 無添加光触媒について、 蛍光灯, 太陽光, 白熱ランプ, 水銀灯を用いて、 ァセ 卜アルデヒ ド, 尿 素, アンモニア, 大腸菌の分解特性を比較した。 その結果 L i — Ru〇2 一 R S〇添加光触媒はいずれのランプを用いても、 ァセ トアルデヒ ド, 尿素, アンモニア, 大腸菌の分解特性が、 無添加光触媒の 3〜 5倍の効 果があることが分かった。 このように L i 一 R u 0 — R S O添加触媒 は、 生活環境下で使用するランプで十分な効果が得られることが分かつ た。 また、 し 1 以外の &, M g を添加した場合の同様の効果が f られ た。 Comparison of the decomposition characteristics of acetate aldehyde, urine, ammonia, and Escherichia coli using the fluorescent lamp, sunlight, incandescent lamp, and mercury lamp for the Li-added photocatalyst and the Li-free photocatalyst prepared in Example 19 did. Consequently L i - be used Ru_〇 2 one RS_〇 added photocatalyst any lamp, § Se Toarudehi de, urea, ammonia, decomposition characteristics of E. coli, it is 3-5 times the effect of the additive-free photocatalyst I understood that. Thus, it has been found that the Li-Ru0-RSO-added catalyst can provide a sufficient effect for a lamp used in a living environment. Similar effects were obtained when & and Mg other than 1 were added.
(実施例 2 1 ) (Example 21)
実施例 1 9のような R S〇粉末を T i 02 粉末に混合する手法では、 T i 〇2 微粒子に接触した R S 0粒子も存在する力;、 S i 02 をバイン ダ一として使用するため S i 02 中に存在する粒子もあり、 効率的でな い。 一方、 T i 02 微粒子にあらかじめ R S 0溶液を添加し焼成するこ とができれば、 R S 0と T i 〇2 粒子の接触面積が大きく、 さらに焼成 により接合状態も良好で異種半導体間での電子移動もスムーズとなる。 しかし、 R S〇を作製するには 7 0 0〜 8 5 0 °Cという温度が必要で、 これ以下の温度では R S〇が結晶化しないため p型半導体として機能し ない。 T i 〇2 の場合、 6 0 0 °C以上でその結晶はルチル型となる。 光 触媒と しての充分な機能を発現するのは、 アナターゼ型である。 ルチル 型では光触媒の性能が急激に低下してしまう。 従って、 R S O添加後に T i 02 を高温処理すれば、 R S 0は p型半導体となる力 、 T i 02 は ルチル型に相転移し、 光触媒としての機能を失ってしまう。 そこで、 光 触媒と して T i 02 同様な機能が期待できる S T 0 ( S r T i 〇3 ) を用 いて、 R S O添加 S T〇光触媒が有効となる。 S T Oは Τ ι Οζ とほぼ 同様なバン ド構造を有している。 また、 その製造法は 7 0 0〜 8 5 CTC という高温で処理して結晶化させる。 さらに、 R S Oと S T Oはいずれ の結晶もぺロブスカイ 卜であって、 その結晶格子定数は S r— 0が共通 であるためにほぼ同様である。 従って、 作製条件も R S 0に非常に近く, 接合状態も良好となリ得る。 以下に R S 0添加 S丁〇粉末の作製法を示 す。 In the method of mixing the RS_〇 powder as in Example 1 9 T i 0 2 powder, the force also RS 0 particles in contact with T i 〇 2 particles present; uses S i 0 2 as Vine da one since also the particles present in S i 0 2, efficient at an unsupported. On the other hand, if the RS 0 solution can be added to the T i 0 2 fine particles beforehand and fired, the contact area between the RS 0 and the T i 〇 2 particles will be large, the bonding state will be good by firing, and the electrons between heterogeneous semiconductors will be improved. Movement becomes smooth. However, the production of RS〇 requires a temperature of 700-850 ° C, and at temperatures below this, RS〇 does not crystallize and does not function as a p-type semiconductor. For T i 〇 2, the crystal becomes rutile at 6 0 0 ° C or higher. It is the anatase type that expresses a sufficient function as a photocatalyst. With the rutile type, the performance of the photocatalyst drops rapidly. Therefore, if the high temperature processing T i 0 2 after RSO addition, RS 0 is the force to be a p-type semiconductor, T i 0 2 is a phase transition to a rutile type, lose the function as a photocatalyst. Use Therefore, as a photocatalyst T i 0 2 similar function can be expected ST 0 a (S r T i 〇 3) Therefore, RSO-added ST photocatalyst becomes effective. STO has a band structure similar to that of TOι Ο ζ . In addition, the manufacturing method is to crystallize by processing at a high temperature of 700 to 85 CTC. Furthermore, both RSO and STO are perovskites, and their crystal lattice constants are almost the same because Sr-0 is common. Therefore, the manufacturing conditions are very close to RS0, and the bonding state can be improved. The following shows the method for preparing RS-doped S-Cho powder.
S T 0粉末は次のように作製した。 イ ソプロポキシチタネー 卜をプロ パノ一ルに溶解し 2 mol % T i ◦ 2溶液を作製し、 次いで丁 i (入 に対し てモル比 L : 1 の S r (N〇3)2を加え、 T i 02 に対してモル比 1 : 1 の 2—アミ ノエタノ一ソレを加え、 次いで T 1 〇2 に対して 4倍モルの水 を添加して、 1 mol% S T 0溶液を作製した。 ST0 powder was produced as follows. The Lee Seo propoxy titanium Natick Bok dissolved in pro Pano Ichiru to prepare a 2 mol% T i ◦ 2 solution, followed by Ding i (molar ratio relative to input L: 1 of S r (N_〇 3) 2 was added , T i 0 2 molar ratio to 1: 1 2-amino Noetano one Sole added followed by the addition of 4 moles of water with respect to T 1 〇 2, to prepare a 1 mol% ST 0 solution .
次にこの溶液を 6 0°Cで 2時間撹伴後、 一旦蒸発皿で 2 5 0°Cで乾燥 し粉末とした後、 8 5 0 °Cで 5時間処理して、 S T O粉末を作製した。 以 ドに R S 0添加 S T 0粉末の作製法を/ P:す。 Next, this solution was stirred at 60 ° C for 2 hours, then dried at 250 ° C in an evaporating dish to form a powder, and then treated at 850 ° C for 5 hours to prepare an STO powder. . The method for preparing the R S0 -added ST0 powder is as follows.
実施例 1 9で作製した R S 0溶液に所定量の S T 0粉末を加え、 6 0 でで 2時間撹伴後、 一旦蒸発皿で 2 5 0"Cで乾燥し粉末とした後、 85ϋ °Cで 5時間処理して、 R S 0添加 S T〇粉末を作製した A predetermined amount of ST0 powder was added to the RS0 solution prepared in Example 19, and the mixture was stirred at 60 for 2 hours, then dried at 250 "C once in an evaporating dish to obtain a powder. For 5 hours to produce RS〇-added ST〇 powder
次に、 R S〇添加 S T 0光触媒コ一ティ ング液作製手順及び R S〇添 加 S T O光触媒フィルターの作製法を示す。 Next, a procedure for preparing an R S〇 -added STO photocatalytic coating solution and a method for preparing an R S〇 -added STO photocatalyst filter will be described.
S〇添加 S T O光触媒コ一ティ ング液は、 先に作製した R S〇添加 S T〇粉末を 4 w L % S i 〇2 ゾル中に所定量添加し、 ジルコニァボー ルを用いて 2 0時間ミ リングしてコーティ ング液を作製した。 この様に 作製したコーティ ング液に、 ァク リル繊維からなるフィルタ一を浸漬し、 エアーブローして余分なコーティ ング液を取り除き、 1 2 0 °Cで 5分間 処理して光触媒付きフィルタ一を作製した。 作製した R S〇添加 S T〇 光触媒は、 高温で焼結し粒成長した S T〇粉末からなるため、 若干 TiO 系に比べアク リル繊維との密着性が悪いが、 外見はきれいであった。 各 光触媒の組成は第 1 4表に示したとおりである。 S_〇 added STO photocatalyst co one tee packaging solution, adding a predetermined amount of RS_〇 added ST_〇 powder prepared above in 4 w L% S i 〇 2 sol and 2 0 hours milling with Jirukoniabo Le Thus, a coating solution was prepared. A filter made of acrylic fiber is immersed in the coating solution prepared in this way, and the excess coating solution is removed by air blowing, and the temperature is set at 120 ° C for 5 minutes. After the treatment, a filter with a photocatalyst was produced. The prepared RS〇-added ST〇 photocatalyst is composed of ST〇 powder that has been sintered and grown at high temperature, and thus has a slightly poorer adhesion to the acrylic fiber than the TiO-based one, but looks beautiful. The composition of each photocatalyst is as shown in Table 14.
第 1 4表に示した組成の光触媒フィルタ一を空気洗浄機に取り付けた ばこの煙が充満した部屋で作動させ、 フィルターにたばこの煙を吸着さ せ変色させた。 この変色したフィルタ一を取り出し、 蛍光灯を照射して 色の変化を測定し、 吸着したたばこの煙の分解性を調べた。 なお、 分解 率は色彩計によ り測定した変色量から算出した。 A photocatalyst filter having the composition shown in Table 14 was attached to an air washer and operated in a room full of tobacco smoke, and the filter absorbed the tobacco smoke and discolored. The discolored filter was taken out and irradiated with a fluorescent light to measure the color change, and the decomposability of the adsorbed tobacco smoke was examined. The decomposition rate was calculated from the amount of discoloration measured with a colorimeter.
第 1 4表には蛍光灯照射 5時間後の分解率を示した。 R S 0添加 ST0 触媒は R S O添加 T i 〇2 触媒に比べ分解率は大きくなつており、 RS0 添加 S丁 0が有効であることがわかる。 Table 14 shows the decomposition rate 5 hours after irradiation with a fluorescent lamp. RS 0 added ST0 catalyst decomposition rate than the RSO added T i 〇 2 catalysts are greatly summer, it can be seen that RS0 added S Ding 0 is valid.
また、 光触媒の性能向上には R S 0添加だけでなく、 他の添加剤の添 加により更に向上することができる。 The performance of the photocatalyst can be further improved not only by adding R S0 but also by adding other additives.
第 1 4表には作製した R S 0添加 S T O光触媒に、 吏にし N a , M gを添加した触媒の組成とたばこの煙の分解試験結果を ^した。 結果 は L i, N a , M gいずれを添加した場合も分解率が向上し、 より髙性 能なフィルターを作製できることがわかる。 L i, N a , M gはイオン 半径が T i のイオン半径と近く、 S T 0表面の T i 欠陥に容易に侵入し、 結晶の安定性を増加させる。 また、 L i, N a, M gはイオン性が強い ため電子を引き付け易く、 光を吸収し生成した電子とホールを分離し反 応効率を大きくすることができる。 Table 14 shows the composition of the catalyst prepared by adding Na and Mg to the prepared R S0 -added STO photocatalyst and the results of the cigarette smoke decomposition test. The results show that the decomposition rate is improved when any of Li, Na and Mg is added, and a more efficient filter can be produced. Li, Na, and Mg have ionic radii close to the ionic radius of Ti, and easily penetrate Ti defects on the ST0 surface to increase the stability of the crystal. Since Li, Na and Mg have strong ionicity, they can easily attract electrons and absorb light to separate generated electrons and holes, thereby increasing the reaction efficiency.
R S 0添加 S T O光触媒フィルタ一は、 先に述べたように若干密着性 が悪い。 そこで、 密着性の良好な T i 〇2 系を混合して、 アク リル繊維 にコーティ ングし光触媒フィルタ一を作製した。 組成及びたばこの煙の 分解性は第 1 5表に示した。 結朵は密着性及びたばこの煙の分解とも良 好な結果が得られ、 高性能光触媒を作製することができた。 The STO photocatalyst filter with the addition of RS 0 has slightly poor adhesion as described above. Therefore, by mixing a good T i 〇 2 system adhesion were prepared Koti ring photocatalytic filter foremost accession Lil fibers. Composition and tobacco smoke The degradability is shown in Table 15. As a result, good results were obtained in both adhesion and decomposition of tobacco smoke, and a high-performance photocatalyst could be produced.
以上のように、 p型半導体である R S 0は、 S T O中にホールを注入 し、 あるいは S T〇が光を吸収し牛成した電了-とホールのうちホールを 引き付けるため、 電子とホールの再結合を抑制することが出来る。 した がって、 光を吸収して生成した電子及びホールを有効に触媒反応へ利用 でき、 更に分解率を向上できる。 以上のような効果により、 本発明では 光触媒の分解性能が向上することができた。 As described above, the p-type semiconductor RS 0 injects holes into the STO, or ST〇 absorbs light and attracts the holes out of the holes formed by the absorption of light. Coupling can be suppressed. Therefore, electrons and holes generated by absorbing light can be effectively used for the catalytic reaction, and the decomposition rate can be further improved. According to the effects described above, the decomposition performance of the photocatalyst could be improved in the present invention.
このように、 簡便な手法で、 低温成膜が可能で、 あらゆる材料表 ffiに 光触媒を形成でき、 生活環境下で有効な高活性光触媒を提供し、 抗菌, 防汚効果の優れた材料であって、 各種応用製品の部品交換及び清掃回数 を少なくできる。 In this way, it is possible to form a photocatalyst on any material surface at a low temperature with a simple method, to provide a highly active photocatalyst that is effective in the living environment, and to have excellent antibacterial and antifouling effects. Therefore, the number of parts replacement and cleaning of various applied products can be reduced.
Si02 (wt%) STO(wt%) RSO(wt%) Li(N03)(wt%) Na(N03)(wt%) ¾(N03)2(wt%) 5時間後分解率 (%) Si0 2 (wt%) STO ( wt%) RSO (wt%) Li (N0 3) (wt%) Na (N0 3) (wt%) ¾ (N0 3) 2 (wt%) 5 hours after the decomposition rate ( %)
1 0 85 0 5 43 1 0 85 0 5 43
1 0 80 5 5 58 1 0 80 5 5 58
1 0 7 5 1 0 5 68 1 0 7 5 1 0 5 68
1 0 65 20 5 66 1 0 65 20 5 66
1 0 35 50 5 4 δ 1 0 35 50 5 4 δ
1 0 85 0 5 40 m 1 0 85 0 5 40 m
1 0 80 5 o 56 1 0 80 5 o 56
1 0 7 5 1 0 δ 6 δ 1 0 7 5 1 0 δ 6 δ
1 0 65 20 5 63 1 0 65 20 5 63
1 0 35 50 5 42 1 0 35 50 5 42
1 0 85 0 O 40 1 0 85 0 O 40
1 0 80 5 5 56 1 0 80 5 5 56
1 0 75 1 0 5 64 1 0 75 1 0 5 64
1 0 65 20 5 6 2 1 0 65 20 5 6 2
1 0 35 50 o 4 1 1 0 35 50 o 4 1
o o o O O o O O o O O O O o o o o o O O o O O o o O O O O o o
CO - 00 00 CO 00 00 CO 00 00 an o O cn cn o CO-00 00 CO 00 00 CO 00 00 an o O cn cn o
CO i cn CO i cn
o cn o O O o CJi O O cn O cn cn n o cn o O O o CJi O O cn O cn cn n
p (y)" (/)\o( (/ soiwt Tio000t RSSTw LiN o¾o p (y) "(/) \ o ((/ soiwt Tio000t RSSTw LiN o¾o
Ol Oi Oi D CO cn CO Ol Oi Oi D CO cn CO
CO CD 00 00 o 00 CO o CO CD 00 00 o 00 CO o
^ '2 i m ^ '2 i m
88
££ 0IL6d£ILDd (実施例 2 2 ) ££ 0IL6d £ ILDd (Example 22)
S i 02 ゾル中に T i 〇2 微粒子及びゼォライ 卜(アルミ珪酸塩)を分 散させた溶液を作製した。 この溶液を用いてァ々 リル繊維上に T i 02 膜を形成し、 光触媒付きフィルターを作製した。 以下にその手順を示し た。 S i 0 were produced T i 〇 2 particles and Zeorai Bok solution was dispersed with (aluminum silicate) min 2 sol. The solution to form a T i 0 2 film on § s Lil fiber was used to prepare a photocatalyst with filter. The procedure is described below.
まず、 S i 〔〕2 ゾルの作製法について説 nj]する。 5 gのテ 卜ラエトキ シシランを 丄 0 0 m 1の水一エタノ ール一プロパノール ( 3 : 2 7 : 7 0 ) ¾合溶液中に溶解し、 4 0 °Cで 5時 |1 程度 ifi伴した。 得られた溶 液は ' 温で 2週間放置して S i 〇 2 ゾルとした。 First, the method for preparing the S i [] 2 sol will be described [nj]. Dissolve 5 g of tetraethoxysilane in a mixed solution of 丄 100 ml of water-ethanol-propanol (3:27:70) at 540 oC for 5 o'clock. did. The obtained solution was left at room temperature for 2 weeks to obtain a Si 2 sol.
次に S i 02 ゾル中に T i 02 微粒子及びゼォライ 卜を分散させた溶 液の作製法について説明する。 先に作製した S 丄 02 ゾル中に T i 02 微粒子を重量比で T i 02 / S i 02 = 9として添加し、 所定量の Z S M - 5 (合成ゼォライ ト、 以下同じ。 ) を添加した。 また、 固形分濃度は 4 w t. %とし、 必要量水を加えて調整した。 その後 5 mm φのジルコニァ ボールを用いて S i 0 ブル中に T i 02微粒子及び Z S M— 5を分散さ せるために 2 4 h rボ一ルミルで処理し、 S i 0 ,ゾル中に T i 02微粒 子及び Z S M— 5を分散させた溶液を作製した。 Next, T i 0 2 particles and Zeorai method of producing soluble solution obtained by dispersing Bok described S i 0 2 sol. Was added to the S丄0 2 sol prepared above the T i 0 2 fine particles as T i 0 2 / S i 0 2 = 9 by weight, a predetermined amount of ZSM - 5 (Synthesis Zeorai DOO, hereinafter the same.) Was added. The solid content was adjusted to 4 wt.% And adjusted by adding necessary amount of water. Then 5 mm was treated with 2 4 hr baud mill to disperse the T i 0 2 particles and ZSM 5 in S i 0 Bull with Jirukonia balls φ, S i 0, T i in the sol A solution in which O 2 fine particles and ZSM-5 were dispersed was prepared.
ァク リル繊維に作製した Z S M— 5添加 T i 02 微粒子分散 S i 02 ゾルをコ一 卜して、 1 2 0°Cで 5分間処理して S i 02 膜中に T i Oz 微粒子及び Z SM— 5が分散した T i Oz 分散 S i 02 膜をコー 卜 した フィルタ一を形成した。 作製した光触媒の組成は S i 02 = 8 w t % , T i 02 = 7 2 w t % , Z SM— 5 = 2 0 w t %とした。 The § click Lil fibers were produced in the ZSM 5 added T i 0 2 fine particle dispersion S i 0 2 sol co one Bok to, T i O was treated 5 min at 1 2 0 ° C in S i 0 2 film z particulates and Z SM- 5 was formed T i O z dispersion S i 0 2 film filter one who co Bok the dispersed. The composition of the produced photocatalyst was S 0 2 = 8 wt%, T 0 2 = 72 wt%, and Z SM-5 = 20 wt%.
光触媒フィルタ一としては、 空気洗浄機等に応用可能である。 この場 合空気中に存在する悪臭成分及び細菌, たばこの煙等の除去が可能であ る。 特に、 通常のフィルターが吸着剤による吸収除去であるため飽和吸 着後にその効果が失われ交換する必要があるのに対して、 光触媒付きフ ィルタ一は吸着した悪臭成分及び細菌, たばこの煙等を光触媒作用によ り除去できるためフィルター交換回数を少なくすることができる。 先に作製した光触媒フィルターをガラス製容器に封入し、 ガス成分で あるァセ 卜アルデヒ ドを 4 0 0 ppm 打ち込み、 容器内をファンで循環さ せ蛍光灯を照射して光触媒性能を調べた。 なお、 ガスの分析は赤外線検 出器を接続し循環させ常に測足した。 測定結采は第 8 0図に示した。 ゼ ォライ 卜無添加の場合はァセ 卜アルデヒ ドは初め; S激に減少しその後徐 々に減少していく力 \ ガスが打ち込まれると初期値に戻り、 この様な操 作を繰り返すと、 吸着及び分解反応が平衡に達する。 これはァセ 卜アル デヒ ドが初めに T i 〇2 に吸着し急激に減少し、 その後光触媒の作用に より徐々に分解されていることを示している。 次にガスが打ち込まれる と、 光触媒により分解して空いた吸着サイ 卜にァセ 卜アルデヒ ドが吸着 し、 急激に減少しその後徐々に分解されている。 これに対してゼォライ 卜添加では、 ゼォライ 卜の吸着剤としての効果により、 導人されたガス はほぼ雰囲気中から消滅する。 次いで吸着されたガスは徐々に光触媒作 用により分解されている。 従って、 ゼォライ 卜を添加し吸着効果を加味 することで、 空気中のガスを速やかに吸着除去し、 その後光触媒が分解 し、 空気中を常にきれいに保つことができる。 As a photocatalytic filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, and the like that are present in the air. In particular, saturated filters are used because ordinary filters use an adsorbent to remove them. The effect is lost after wearing, and the filter needs to be replaced.On the other hand, filters with photocatalysts can remove adsorbed odor components, bacteria, tobacco smoke, etc. by photocatalysis, so the number of filter replacements should be reduced. Can be. The photocatalyst filter prepared above was sealed in a glass container, and gas aldehyde, which is a gas component, was injected at 400 ppm, and the inside of the container was circulated with a fan to irradiate a fluorescent lamp to examine the photocatalytic performance. The gas was analyzed by connecting an infrared detector and circulating the gas, and the gas was always measured. The measurement results are shown in FIG. In the absence of zeolite, the acetate aldehyde starts at the beginning; S decreases sharply and then gradually decreases. When the gas is injected, it returns to the initial value, and when this operation is repeated, Adsorption and decomposition reactions reach equilibrium. This indicates that the acetate was first adsorbed on T i し2 and rapidly decreased, and then gradually decomposed by the action of the photocatalyst. Next, when the gas is injected, the acetate aldehyde is adsorbed on the vacant adsorption site decomposed by the photocatalyst, rapidly decreasing, and then gradually decomposed. On the other hand, when zeolite is added, the guided gas almost disappears from the atmosphere due to the effect of zeolite as an adsorbent. Next, the adsorbed gas is gradually decomposed by the action of a photocatalyst. Therefore, by adding zeolite and taking into account the adsorption effect, the gas in the air can be quickly adsorbed and removed, and then the photocatalyst is decomposed and the air can always be kept clean.
(実施例 2 3 ) (Example 23)
ゼォライ 卜の S i : A 1比の影響を調べるために、 S i : A 1 = 8 0 : 2 0 , 5 0 : 2 0 , 3 0 : 2 0の 3種を添加してその差を調べた。 結 果は第 3 1 図に示したように、 S i 比が大きいほど^性能であることが わかった。 S i 比が大きいゼォライ 卜は、 表面積も大きいことから吸着 量が多いだけでなく、 吸着水量が多く光触媒に必要な表面吸着水を提供 できるためである。 In order to investigate the effect of the Ziolite Si: A1 ratio, three types of Si: A1 = 80:20, 50:20, and 30:20 were added and the difference was examined. Was. As shown in Fig. 31, the results showed that the larger the S i ratio, the better the performance. Zeolite with a large Si ratio has a large surface area, so it not only has a large amount of adsorption, but also has a large amount of adsorbed water and provides surface adsorbed water necessary for photocatalysts This is because it can be done.
(実施例 2 4 ) (Example 24)
次にゼォライ 卜に C u, A g , L i , N a , Mgイオンをイオン交換 して導入した場合の性能を調べた。 結果は第 3 2図に示したように、 C u, A gイオン交換はイオン交換前後 (第 3 0図と比較) であま り変 化が無い。 一方、 L i, N a , M gイオン交換は性能向上が見られた。 これは、 N a, L i , M gのようなイオン性の強い元素は、 ゼォライ 卜 中で +に带電した空問を生じ、 T i 02 が光を吸収して生成した铠子を 引き付け、 電子とホールを分離し、 再結合を抑制し反応効率が大きくな つたためである。 Next, we examined the performance when Cu, Ag, Li, Na, and Mg ions were introduced into the zeolite by ion exchange. As shown in Fig. 32, the results show that Cu and Ag ion exchange did not change much before and after ion exchange (compared with Fig. 30). On the other hand, the performance of the Li, Na, Mg ion exchange was improved. This is because strongly ionic elements such as Na, Li, and Mg generate a positively charged space in the zeolite, and Ti 0 2 absorbs the light to generate electrons. This is because they attract, separate electrons and holes, suppress recombination, and increase the reaction efficiency.
C u, Λ gイオン交換ゼォライ ト添加については、 大脇菡を用いた抗 菌性試験を行った。 結果は第 3 3図に示した。 ゼォライ 卜ないしは光照 射しない間は、 大腸菌が繁殖している。 ゼォライ ト添加した場合は、 光 照射時の大腸菌滅菌率は同様であるが、 光照射なしで若干大腸菌数が減 少している。 C u, A gイオン交換ゼォライ 卜は、 光照射時の大腸菌の 滅菌率を向上し、 さらに、 光照射しない間の滅菌率も他に比べ大きく良 好な結果を得た。 For the addition of Cu, Λg ion exchange zeolite, an antibacterial test was performed using Owaki 菡. The results are shown in FIG. Escherichia coli proliferates during periods of no zeolites or light exposure. When zeolite was added, the E. coli sterilization rate during light irradiation was similar, but the number of E. coli decreased slightly without light irradiation. The Cu, Ag ion exchange zeolite improved the sterilization rate of Escherichia coli during light irradiation, and the sterilization rate during non-light irradiation was much better than the others.
以上のように、 ゼォライ 卜を添加することにより暗反応の抗菌性が向 上し、 さらに C u, A gイオン交換すれば、 光照射時及び暗反応時とも 性能向上が見られ、 優れた抗菌剤を作製することができた。 As described above, the addition of zeolite improves the antibacterial properties of the dark reaction, and if Cu and Ag ions are exchanged, the performance is improved both during light irradiation and during the dark reaction. The agent could be prepared.
このように、 あらゆる材料表面に光触媒を形成でき、 生活環境下で有 効な高活性光触媒を提供し、 吸着効果と分解反応により空気中のガス成 分の除去を効率良く行う。 In this way, photocatalysts can be formed on any material surface, providing highly active photocatalysts that are effective in the living environment, and efficiently removing gas components in the air by adsorption effects and decomposition reactions.
(実施例 2 5 ) (Example 25)
S i 02 ゾル中に T i 02 微粒子及び青色顔料を分散させた溶液を作 製した。 この溶液を用いてアク リル繊維上に T i 〔 膜を形成し、 光触 媒付きフィルターを作製した。 以下にその手順を -した。 S i 0 2 T in the sol i 0 2 fine particles and the solution created in which a blue pigment is dispersed Made. Using this solution, a Ti film was formed on the acrylic fiber to prepare a filter with a photocatalyst. The procedure was as follows.
まず、 S i 〇2 ゾルの作製法について説 ¾する。 5 gのテトラエトキ シシランを 1 0 0 m 】 の水一エタノール一プロパノール ( 3 : 2 7 : 7 0 ) 混合溶液中に溶解し、 4 0 °Cで 5時間程度撹伴した。 得られた溶 液は室温で 2週間放置して S i 02 ゾルと した。 First, the theory ¾ for the S i 〇 2 sol of production method. 5 g of tetraethoxysilane was dissolved in 100 m 2 of a mixed solution of water, ethanol and propanol (3:27:70) and stirred at 40 ° C. for about 5 hours. The obtained solution was allowed to stand at room temperature for 2 weeks to obtain a SiO 2 sol.
次に S i 0, ゾル中に T i 02 微粒子及び靑色顔料を分散させた溶液 の作製法について説明する。 先に作製した S i 〇 ゾル中に T i 〇2 微 粒子を重 i¾比で丁 i Oz/ S ί Οζ = 9 と して添加し、 所定逛の C U 一フ タロシアニン (青色顔料) を添加した。 また、 しも)形分濃度は 4 w 1. %と し、 必要量水を加えて調整した。 その後 5 ^のジルコニァボールを JTJ いて S i 02 ゾル中に T i Oz 微粒子を分散させるために 2 4 h rボー ルミルで処理し、 S i 02 ゾル中に T i 0, 微粒子を分散させた溶液を 作製した。 Then S i 0, it will be described T i 0 2 particles and method of producing a solution containing a dispersed靑色pigment in the sol. Was added and in S i 〇 sol previously prepared a T i 〇 2 fine particles in heavy i¾ ratio Ding i O z / S ί Ο ζ = 9, predetermined逛of CU monounsaturated Taroshianin (blue pigment) Was added. The concentration of form components was 4 w 1.% and adjusted by adding necessary amount of water. Then 5 ^ to have JTJ the Jirukoniaboru was treated with 2 4 hr baud mill to disperse the T i O z particles to S i 0 2 sol, S i 0 2 T i 0 in the sol, dispersing fine particles A solution was prepared.
アク リル繊維に作製した T i 〔) 微粒子分散 S i Oz ゾルをコ一 卜 し て、 1 2 (TCで 5分問処理して S i 02 膜中に T i 〇z 微粒子が分散し た T i 〇 z 分散 S i 02 膜をコー トしたフィルタ 一を形成した。 作製し た光触媒の組成は第 1 6表に示した。 T i () fine particle dispersion prepared on the acrylic fiber is coated. The S i O z sol is coated, and the mixture is treated with 12 (TC for 5 minutes to disperse the Ti 〇 z fine particles in the S i O 2 film. A filter 1 coated with a Ti iz dispersion Sio 2 film was formed, and the composition of the produced photocatalyst is shown in Table 16.
光触媒フィルタ一としては、 空気洗浄機等に応用可能である。 この場 合空気中に存在する悪臭成分及び細菌, たばこの煙等の除去が可能であ る。 特に、 通常のフィルターが吸着剤による吸収除去であるため飽和吸 着後にその効果が失われ交換する必要があるのに対して、 光触媒付きフ ィルターは吸着した悪臭成分及び細菌, たばこの煙等を光触媒作用によ り除去できるためフィルタ一交換回数を少なくすることができる。 As a photocatalyst filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, and the like that are present in the air. In particular, ordinary filters are absorbed and removed by an adsorbent, so the effect is lost after saturated adsorption and the filter needs to be replaced. On the other hand, a filter with a photocatalyst removes adsorbed malodor components, bacteria, cigarette smoke, etc. Since it can be removed by photocatalysis, the number of filter replacements can be reduced.
第 1 6表に示した組成の光触媒フィルターを空気洗浄機に取り付け、 たばこの煙が充満した部屋で作動させ、 フィルターにたばこの煙を吸着 させ変色させた。 この変色したフィルターを取り出し、 蛍光灯を照射し て色の変化を測定し、 吸着したたばこの煙の分解性を調べた。 なお、 分 解率は色彩計により測定した変色量から算出した。 A photocatalyst filter with the composition shown in Table 16 was attached to the air washer, It was operated in a room full of cigarette smoke, and the filter absorbed the cigarette smoke and discolored it. The discolored filter was taken out and irradiated with fluorescent light to measure the change in color, and the decomposability of the adsorbed tobacco smoke was examined. The decomposition rate was calculated from the amount of discoloration measured by a colorimeter.
第 3 4図に分解試験結果を示した。 結果は青色顔料を添加することで 分解性能が向上することがわかった。 Fig. 34 shows the results of the decomposition test. The results showed that the decomposition performance was improved by adding the blue pigment.
第 1 6表には分解性能以外の膜強度, 耐光性を評価した結果を示した : なお、 各評価は以 卜-のように行った。 Table 16 shows the results of evaluating the film strength and light resistance other than the decomposition performance : each evaluation was performed as follows.
強度試験は作製したフィルターについて、 曲げ, 引っ張り を繰り返し 粉末が落ちるかを評価した。 また、 曲げ, 引っ張りにより粉末が落ちな い場合は、 曲げ, 引っ張りを繰り返した後、 Z m Z sec の空気を吹き付 けて剥離するかを調べた。 評価は曲げ、 引っ張りで剥離した場合は Xと し、 剥離しない場合で空気を吹き付けて剥離したものが△、 いずれの場 合も剥離しないものが〇とした。 In the strength test, the produced filter was repeatedly bent and pulled to evaluate whether the powder fell. If the powder did not fall due to bending and pulling, repeated bending and pulling were performed, and then air was blown at ZmZsec to check whether the powder peeled off. The evaluation was rated as X when peeled by bending or pulling, rated as △ when peeled by blowing air when not peeled, and rated as 〇 when peeled in any case.
耐光性は作製したフィルタ一に低圧水銀ランプ ( 2 5 4 n m, 3 m W cm' )を照射し、 色彩の変化量が 2 0 %以上になる時間を調べた。 The light fastness was measured by irradiating the fabricated filter with a low-pressure mercury lamp (254 nm, 3 mW cm ') and measuring the time when the change in color reached 20% or more.
評価結果は、 膜強度については顔料を添加すると強度が低下し、 2 0 w t %以上では簡単に膜が剥離するという結果となった。 簡単に剥離は するが曲げ, 引っ張りという操作が無ければ、 剥離することは無いので 設置後移動等生じない条件であれば使用できる。 The evaluation results showed that the addition of a pigment reduced the film strength, and that the film easily peeled off at 20 wt% or more. It can be easily peeled off, but if there is no bending or pulling operation, it will not be peeled off.
耐光性については、 顔料添加量が多いほど劣化が大きいことがわかつ た。 顔料は耐光性に優れるとは言え、 有機基を含んでおり光触媒によ り 徐々に分解される。 ただし、 この評価条件はかなり加速的であるため、 通常使用する条件は蛍光灯の光であり、 第 1 6表中の 3 5時間は蛍光灯 下で 3年〜 5年に相当する。 このように顔料添加触媒は膜強度及び耐光性が劣るが、 フィルター触 媒 身が着色しているためフィルタ一の性能が見た ですぐわかリフィ ルタ一の交換時期を容易に判断することができる。 As for the light fastness, it was found that the larger the amount of the pigment added, the greater the deterioration. Although pigments are excellent in light resistance, they contain organic groups and are gradually decomposed by photocatalysts. However, since this evaluation condition is quite accelerated, the condition usually used is the light of a fluorescent lamp, and the 35 hours in Table 16 is equivalent to 3 to 5 years under the fluorescent lamp. As described above, the pigment-added catalyst is inferior in film strength and light resistance, but since the filter catalyst is colored, the performance of the filter can be seen, so that it is easy to judge when to replace the filter. .
フィルタ一への密着強度を強くするには、 有機樹脂の添加が も有効 である。 先に作製した溶液中にァク リル樹脂を添加した場合の組成及び 各種評価結果を第 1 7表に示した。 樹脂添加によ り膜強度は飛 的に向 上した。 また、 謝光性には変化は無いが蛍光灯下では充分な性能であり , たばこの分解性も良好な結果となった。 To increase the adhesion strength to the filter, addition of an organic resin is also effective. Table 17 shows the composition and various evaluation results when the acrylic resin was added to the solution prepared above. The film strength was dramatically improved by the addition of resin. In addition, there was no change in luminescence, but the performance was satisfactory under fluorescent lighting, and the decomposability of tobacco was good.
以 ヒのように顔料を添加し、 必要により樹脂を添加することで、 優れ たフィルターを作製できることがわかった。 As described above, it was found that an excellent filter can be manufactured by adding a pigment and, if necessary, a resin.
第 1 6 表 顔料( %) T i 0 2 ( w t % ) S i 0 2 ( t. % ) 膜強度 耐光性 The first 6 Table pigment (%) T i 0 2 ( wt%) S i 0 2 (t.%) Film strength lightfastness
0 9 0 1 0 〇 変化なし 0 9 0 1 0 な し No change
1 0 8 1 9 Δ 5 01 0 8 1 9 Δ5 0
2 0 7 2 8 X 4 02 0 7 2 8 X 4 0
5 0 4 5 5 X 3 5 5 0 4 5 5 X 3 5
樹脂(m%) 顔料(wt%) Ti02 (wt%) Si02 (wt%) 膜強度 耐光性 水洗試験 5時間後分解率(%)Resin (m%) Pigment (wt%) Ti0 2 (wt %) Si0 2 (wt%) film strength lightfastness washing test 5 hours after the decomposition rate (%)
0 30 6 3 7 X 3 5 1 4 3 0 30 6 3 7 X 3 5 1 4 3
皲 皲
1 0 27 5 6.7 6.3 Δ 3 5 5 4 5 1 0 27 5 6.7 6.3 Δ3 5 5 4 5
2 0 24 5 0.4 5.6 〇 3 5 1 0以上 4 2 2 0 24 5 0.4 5.6 〇 3 5 1 0 or more 4 2
5 0 1 5 3 1.5 3.5 〇 35 1 0以上 3 9 5 0 1 5 3 1.5 3.5 〇 35 1 0 or more 3 9
(実施例 2 6 ) (Example 26)
実施例 2 5で作製した顔料添加光触媒と顔料無添加光触媒について、 蛍光灯, 太陽光, ΰ熱ランプ, 水銀灯を用いて、 ァセ 卜アルデヒ ド, 尿 素, アンモニア, 大腸菌の分解特性を比較した。 その結果 L i 添加光触 媒はいずれのランプを用いても、 ァセ トアルデヒ ド, 尿素, アンモニア, 大腸菌の分解特性が、 顔料無添加光触媒の 3〜 5倍の効果があることが 分かった。 このように顔料添加触媒は、 紫外線ランプばかりでなく、 生 活環 下で使用するランプで十分な効果が得られること力 '、'分かった。 ま た、 以上の結果は青以外の赤, ¾, 緑等を添加した場合でも 様の効果 が得られた。 The degradation characteristics of acetate aldehyde, urine, ammonia, and Escherichia coli were compared between the pigment-added photocatalyst and the pigment-free photocatalyst prepared in Example 25 using a fluorescent lamp, sunlight, a heating lamp, and a mercury lamp. . As a result, it was found that the decomposition characteristics of acetate, urea, ammonia, and Escherichia coli were 3 to 5 times as effective as those of the pigment-free photocatalyst, regardless of the lamp used. As described above, it was found that the pigment-added catalyst was able to obtain a sufficient effect not only with an ultraviolet lamp, but also with a lamp used in a living environment. In addition, the same results were obtained when red, green, green, etc. other than blue were added.
このように、 あらゆる材料表面に光触媒を形成でき、 生活環境下で有 効な高活性光触媒を提供し、 光触媒の交換時期を容易にしることができ る。 As described above, a photocatalyst can be formed on any material surface, a highly active photocatalyst effective in a living environment can be provided, and the photocatalyst can be easily replaced.
(実施例 2 7 ) (Example 27)
S i 0 2 ゾル屮に T i 02 微粒子及びアク リル樹脂を添加した溶液を 作製した。 この溶液を用いてアク リル繊維上に T i 0 2 膜を形成し、 光 触媒付きフィルターを作製した。 以下にその手順を示した。 To prepare a solution prepared by adding T i 0 2 particles and accession Lil resin S i 0 2 sol屮. The solution T i 0 2 film is formed on the Accession lil fiber was used to prepare a photocatalyst with filter. The procedure is shown below.
まず、 S i 02 ゾルの作製法について説明する。 5 gのテ 卜ラエ卜キ シシランを 1 0 0 m l の水一エタノール一プロパノール ( 3 : 2 7 : 7 0 ) 混合溶液中に溶解し、 4 0 "Cで 5時間程度撹伴した。 得られた溶 液は室温で 2週間放置して S i 0 , ゾルとした。 First, a description will be given S i 0 2 sol preparation method. 5 g of tetraethoxysilane was dissolved in 100 ml of a mixed solution of water, ethanol and propanol (3:27:70) and stirred at 40 "C for about 5 hours. The solution was left at room temperature for 2 weeks to obtain S i 0, sol.
次に S i 02 ゾル中に T i 0 2 微粒子及びァク リル樹脂を添加した溶 液の作製法について説明する。 先に作製した S i 0 2 ゾル中に丁 i 0 2 微粒子を重量比で T i 〇, S i 〇2 = 9 として添加し、 所定量のァク リ ル樹脂を添加した。 また、 固形分濃度は 4 w 1 %とし、 必要量水を加え て調整した。 その後 5 inm のジルコニァボールを用いて S i 〇, ゾル屮 に T i 〇2 微粒子を分散させるために 2 4 h rボールミルで処理し、 S i 0 2 ゾル中に T i 0 2 微粒子を分散させた溶液を作製した。 Next, T i 0 2 particles and solvent solution method of producing the addition of § click lil resin described S i 0 2 sol. S i 0 2 T i 〇 in the sol Ding i 0 2 particles in a weight ratio previously prepared, was added as S i 〇 2 = 9, was added a predetermined amount of § click Li Le resin. The solid content was 4% w / 1%, and the required amount of water was added. Adjusted. Then S i 〇 using Jirukoniaboru of 5 inm, was treated with 2 4 hr ball mill to disperse the T i 〇 2 fine particles in sol屮to disperse T i 0 2 particles in S i 0 2 sol A solution was prepared.
アク リル繊維に作製した T i 0 2 微粒子分散 S i 〇2 ゾルをコ一 卜 し て、 1 2 0 °Cで 5分間処理して S i 0 2 膜中に T 〖 0 2 微粒子が分散し た T i 〇ζ 分散 S i 0 2 膜をコ一 卜 したフィルタ一を形成した。 作製し た光触媒の組成は第 1 8表に示した。 The T i 0 2 fine particle dispersion S i 〇 2 sol prepared in accession Lil fiber cord one Bok to, T 〖0 2 particles are dispersed in 1 2 0 ° S i 0 2 film was treated for 5 minutes with C A filter was formed by coating the obtained T i 〇 ζ dispersed S i O 2 film. Table 18 shows the composition of the prepared photocatalyst.
光触媒フィルタ一としては、 空気洗浄機等に応用可能である。 この場 合空気屮に存在する悪臭成分及び細菌, たばこの煙等の除去が可能であ る。 特に、 通常のフィルターが吸着剤による吸収除去であるため飽和吸 着後にその効果が失われ交換する必要があるのに対して、 光触媒付きフ ィルタ一は吸着した悪臭成分及び細菌, たばこの煙等を光触媒作用によ り除去できるためフィルター交換回数を少なくすることができる。 As a photocatalyst filter, it can be applied to an air washer or the like. In this case, it is possible to remove malodorous components, bacteria, cigarette smoke, etc., which are present in the air blister. In particular, since ordinary filters are absorbed and removed by an adsorbent, the effect is lost after saturated adsorption and must be replaced. On the other hand, filters with photocatalysts absorb adsorbed odor components, bacteria, cigarette smoke, etc. Can be removed by photocatalysis, so that the number of filter replacements can be reduced.
第 1 8表に示した組成の光触媒フィルタ一を空気洗浄機に取り付け、 たばこの煙が充満した部屋で作動させ、 フィルタ一にたばこの煙を吸着 させ変色させた。 この変色したフィルターを取り出し、 蛍光灯を照射し て色の変化を測定し、 吸着したたばこの煙の分解性を調べた。 なお、 分 解率は色彩計により測定した変色量から算出した。 A photocatalyst filter having the composition shown in Table 18 was attached to an air purifier and operated in a room full of tobacco smoke, and the filter absorbed the tobacco smoke and discolored. The discolored filter was taken out and irradiated with fluorescent light to measure the change in color, and the decomposability of the adsorbed tobacco smoke was examined. The decomposition rate was calculated from the amount of discoloration measured by a colorimeter.
第 3 5図に分解試験結果を示した。 S i 0 2 (シルカ) をバイ ンダーと して使用した場合、 バインダー量が多くなると光触媒としての性能が低 下した。 一方、 アク リル樹脂の場合は、 バインダー量が多くなつても光 触媒の性能に変化がほとんど無いことがわかった。 Figure 35 shows the results of the decomposition test. When using S i 0 2 a (Circa) as a by-Nda, performance as a photocatalyst beat low when the amount of the binder increases. On the other hand, in the case of the acrylic resin, it was found that the performance of the photocatalyst hardly changed even if the amount of the binder was large.
第 1 8表には分解性能以外に、 膜強度, 耐光性, 水洗試験を評価した 結果を示した。 なお、 各評価は以下のように行った。 Table 18 shows the results of evaluating the film strength, light resistance, and washing test in addition to the decomposition performance. In addition, each evaluation was performed as follows.
強度試験は作製したフィルターについて、 曲げ, 引っ張りを繰り返し 粉末が落ちるかを評価した。 また、 曲げ, 引っ張りにより粉末が落ちな い場合は、 曲げ, 引っ張りを繰り返した後、 2 m Z sec の空 を吹き付 けて剥離するかを調べた。 評価は曲げ, 引っ張りで剥離した場合は Xと し、 剥離しない場合で空気を吹き付けて剥離したものが△、 いずれの場 合も剥離しないものが〇とした。 In the strength test, bending and pulling of the prepared filter were repeated. It was evaluated whether the powder fell. If the powder did not fall off due to bending and pulling, repeated bending and pulling were performed, and it was checked whether the powder was peeled off by spraying with 2 mZ sec. The evaluation was evaluated as X when peeled by bending or pulling, rated as △ when peeled by blowing air when not peeled, and rated as 〇 when peeled in any case.
耐光性は作製したフィルタ一に低圧水銀ランプ ( 2 5 4 n m, 1 0 m W /cm2 )を照射し、 色彩の変化量が 2 0 %以上になる時間を調べた。 水洗試験はフィルタ一の水洗いを繰り返し、 触媒が剥離するまでの回 数を調べ評価した。 The light fastness was measured by irradiating the fabricated filter with a low-pressure mercury lamp (254 nm, 10 mW / cm 2 ) and examining the time when the amount of color change was 20% or more. In the water washing test, the filter was repeatedly washed with water, and the number of times until the catalyst was peeled was evaluated.
評価結果は、 膜強度についてはァク リル樹脂を添加すると強度が向上. し、 5 w t %以上では膜が剥離することがないという結果となつた。 耐光性については、 ァク リル樹脂添加量が多いほど劣化が大きいこと がわかつた。 ァク リル樹脂は有機基を含んでおり光触媒により徐々に分 解される。 ただし、 この評価条件はかなり加速的であるため、 通常使用 する条件は蛍光灯の光であり、 第 1 8表中の 5時間は蛍光灯 で 3年〜 5年に相 する。 The evaluation results showed that the addition of an acrylic resin improved the film strength, and that the film did not peel off at 5 wt% or more. Regarding the light resistance, it was found that the larger the amount of the acrylic resin added, the greater the deterioration. The acrylic resin contains an organic group and is gradually decomposed by a photocatalyst. However, since this evaluation condition is quite accelerating, the condition usually used is the light of a fluorescent lamp, and 5 hours in Table 18 is equivalent to 3 to 5 years with a fluorescent lamp.
水洗試験については樹脂添加量が 1 0 w t %以 hであれば充分水洗し て、 繰り返し使用できることがわかった。 In the water washing test, it was found that if the resin addition amount was 10 wt% or less h, the resin was sufficiently washed and used repeatedly.
以上のように、 有機樹脂を添加することで、 充分な強度を得ることが できた。 また、 触媒の性能は樹脂を添加しても無添加と同等であり、 洗 浄可能な光触媒フィルターを作製できた。 As described above, sufficient strength could be obtained by adding the organic resin. In addition, the performance of the catalyst was the same as when no resin was added, and a washable photocatalyst filter was manufactured.
このようにァク リル樹脂添加触媒は耐光性が劣るが膜強度に優れ、 フ ィルター触媒を洗浄することができる。 これまで光触媒は有機物等の汚 れをセルフク リーニングするだけで、 埃等の無機物の汚れに効果が無か つたが、 洗浄することで無機物の汚れも除去でき、 フィ ルターの寿命を 長くすることができる。 As described above, the catalyst containing an acrylic resin has poor light resistance, but has excellent film strength, and can wash the filter catalyst. Until now, photocatalysts had only been effective for self-cleaning of organic and other contaminants and had no effect on inorganic contaminants such as dust.However, cleaning can remove inorganic contaminants and extend the life of the filter. Can be longer.
(実施例 2 8 ) (Example 28)
実施例 2 7で作製したァクリル樹脂添加光触媒とアタ リル樹脂無添加 光触媒について、 蛍光灯, 太陽光, 白熟ランプ, 水銀灯を用いて、 ァセ 卜アルデヒ ド, 尿素, アンモニア, 大腸菌の分解特性を比較した。 その 結果し i 添加光触媒はいずれのランプを用いても、 ァセ 卜アルデヒ ド, 尿素, アンモニア, 大腸菌の分解特性が、 アク リル樹脂無添加光触媒と 同等な効果があることが分かった。 このようにァク リル樹脂添加触媒は、 紫外線ランプばかりでなく、 生活環境下で使用するランプで十分な効果 が得られることが分かった。 The degradation characteristics of acetate aldehyde, urea, ammonia, and Escherichia coli were measured for the photocatalyst with acryl resin and the photocatalyst without acryl resin, prepared in Example 27, using a fluorescent lamp, sunlight, a white lamp, and a mercury lamp. Compared. As a result, it was found that the decomposition characteristics of acetate, urea, ammonia, and Escherichia coli were as effective as those of the photocatalyst without acrylic resin, regardless of the lamp used. Thus, it was found that the acrylic resin-added catalyst can provide a sufficient effect not only with an ultraviolet lamp but also with a lamp used in a living environment.
(実施例 2 9 ) (Example 29)
近年アタ リル樹脂においては、 化学的特性を向上させるためアクリル 樹脂の側鎖にシラノ一ル基を導入したシラノール変性ァク リル樹脂が開 発されている。 このシラノール変性ァク リル樹脂を実施例 2 7で作製し た溶液に、 シラノール基の導入量が異なるアク リル樹脂を添加して、 フ ィルターを作製した。 第 3 6図には作製したフィルターのたばこの煙の 分解特性及び耐光性を評価した結果を示した。 たばこの煙の分解特性は シラノール基の導入量 (図中シラノール導入量) により大きな変化はな く、 性能が劣化しないことがわかった。 一方耐光性は、 シラノール基の 導入量を多くすることにより、 向上できることがわかった。 In recent years, silanol-modified acrylic resins in which silanol groups have been introduced into the side chains of acrylic resins have been developed for acryl resins in order to improve their chemical properties. To the solution prepared in Example 27 from this silanol-modified acrylic resin, an acrylic resin having a different amount of silanol group introduced was added to prepare a filter. Fig. 36 shows the evaluation results of the filter for decomposition of cigarette smoke and light resistance. The decomposition characteristics of tobacco smoke did not change significantly with the amount of silanol groups introduced (the amount of silanol introduced in the figure), indicating that the performance did not deteriorate. On the other hand, it was found that the light resistance can be improved by increasing the amount of introduced silanol groups.
以上のことから、 シラノール変性アク リル樹脂を用いることで、 耐光 性が向上し、 優れた光触媒フィルターを作製できることがわかった。 From the above, it was found that by using a silanol-modified acrylic resin, light resistance was improved and an excellent photocatalytic filter could be produced.
(実施例 3 0 ) (Example 30)
有機樹脂を使用する場合、 シリカのようなセラミ ックス材料と異なり、 熱を加えなくても硬化することができる。 例えば室温硬化樹脂を用いる ことによ り達成できる。 しかし、 室温硬化系は瞬間接着剤のようなもの 以外、 2 4時間程度の時間がかかる。 瞬間接着剤は、 短時間で硬化する 力'、'、 光触媒によリ徐々に分解される。 短時間で硬化が可能でかつ耐光性 に優れる樹脂としては、 U V硬化系が挙げられる。 U V硬化系は紫外線 により硬化するものであり、 蛍光灯より照射される紫外線により徐々に 重合し硬化する。 しかし、 光触媒により徐々に分解していくことも事実 である。 従って、 光硬化と光分解を適 に組み合わせることで、 結果と して耐光性を向上できる。 When an organic resin is used, unlike a ceramic material such as silica, it can be cured without applying heat. For example, use a room temperature curing resin This can be achieved. However, room-temperature curing systems take about 24 hours, except for instant adhesives. Instant adhesives are hardened in a short time, and are gradually decomposed by photocatalysts. UV-curable resins can be cured in a short time and have excellent light resistance. The UV curing system cures with ultraviolet rays, and gradually polymerizes and cures with ultraviolet rays emitted from a fluorescent lamp. However, it is also true that it is gradually decomposed by the photocatalyst. Therefore, by appropriately combining photocuring and photodecomposition, light resistance can be improved as a result.
T i 0 ? 微粒子を U V硬化樹脂を添加した溶液を作製した。 この溶液 を用いてアタ リル繊維上に T i 02 膜を形成し、 光触媒付きフィルター を作製した。 以下にその手順を示した。 A solution was prepared by adding a UV curable resin to Ti 0 ? Fine particles. This solution was used to form a T i 0 2 film on Atta Lil fibers, to produce a photocatalyst with filter. The procedure is shown below.
トルエン中に所定量の T i 0, 微粒子と S 1, Λ 1, T i 系カツプリ ング剤いずれかを添加し、 4 0 °Cで 2時間撹伴し、 次いで所定量 U V硬 化樹脂に添加した。 また、 固形分濃度は 4 w t %とし、 必要量トルエン を加えて調整した。 その後 5mm 0のジルコニァボールを用いて溶液中に 丁 i 02 微粒子を分散させるために 2 4 h rボールミルで処理し、 U V 硬化樹脂中に T 1 02 微粒子を分散させた溶液を作製した。 Add a specified amount of Tio, fine particles and any of S1, i1, Ti-based coupling agents in toluene, stir at 40 ° C for 2 hours, and then add a specified amount to UV curable resin did. The solid concentration was 4 wt%, and the required amount was adjusted by adding toluene. Then treated with 2 4 hr ball mill to disperse the Ding i 0 2 particles in solution using a Jirukoniaboru of 5 mm 0, to prepare a solution prepared by dispersing T 1 0 2 particles in a UV curable resin.
ァク リル繊維に作製した溶液をコー 卜 して、 室温で低圧水銀ランプを 用いて紫外線を 1 5秒間照射し、 光触媒をコー 卜 したフィルタ一を形成 した。 作製した光触媒の組成は第 1 9表に示した。 The solution prepared on the acrylic fiber was coated and irradiated with ultraviolet light for 15 seconds using a low-pressure mercury lamp at room temperature to form a filter coated with a photocatalyst. The composition of the prepared photocatalyst is shown in Table 19.
第 1 8 表 Table 18
TiO, (wt¾) SiO? (wt%) 膜 耐光性 水洗纖 5時間後^ ^(%)TiO, (wt¾) SiO ? (Wt%) film Light resistance Washed fiber 5 hours later ^ ^ (%)
0 90 1 0 Δ 変化なし 1 300 90 1 0 Δ No change 1 30
2 88.2 9.8 Δ 変化なし 1 322 88.2 9.8 Δ No change 1 32
5 85.5 9.5 〇 5 h 5 3 15 85.5 9.5 〇 5 h 5 3 1
1 0 8 1 9 〇 3h 1 0 331 0 8 1 9 〇 3h 1 0 33
20 72 8 〇 2 h 1 0以上 3 120 72 8 〇 2 h 1 0 or more 3 1
50 4 5 〇 2 h 1 0以上 28 第 1 9 表 50 4 5 〇 2 h 1 0 or more 28 Table 19
第 3 7図には、 カツプリング剤の添加: ¾に対するたばこの煙の分解特 性 ( 5時間後の分解率) を調べた結果を小-した。 カップリング剤の添加 により、 光触媒特性が向上することがわかる。 IJ V硬化樹脂のみでは、 完全に T i 0 ?_ 粒子表面を樹脂が被い触媒特性が失われる。 カップリ ン グ剤を添加することで、 T i 〇7 表面の露出部を多くすることができる。 また、 光触媒は表面吸着水を分解してラジカルを生成するが、 カツプリ ング剤を添加することで、 表面吸着水を多く保持することができ、 触媒 性能を発現できる。 Fig. 37 shows the results of examining the decomposition characteristics (decomposition rate after 5 hours) of tobacco smoke with respect to the addition of the coupling agent: ¾. It can be seen that the addition of the coupling agent improves the photocatalytic properties. With the IJV cured resin alone, the resin completely covers the Ti 0 ? _ Particle surface and loses catalytic properties. The addition of couplings in g agent, it is possible to increase the exposed portion of the T i 〇 7 surface. In addition, the photocatalyst decomposes the surface adsorbed water to generate radicals. However, by adding a cupping agent, a large amount of the surface adsorbed water can be retained, and the catalyst performance can be exhibited.
第 1 9表には触媒性能以外の試験結果を示した。 水洗試験はし1 V硬化 性樹脂 1 0 w t %以上で水洗が可能となる。 耐光性はいずれも問題無く 1 0時間照射後でも劣化が認められない。 Table 19 shows the test results other than the catalyst performance. The water washing test enables water washing with 1 V curable resin at 10 wt% or more. No deterioration in light resistance was observed even after irradiation for 10 hours without any problem.
以上のように U V硬化性樹脂を用いることで、 短時間で室温コーティ ングが可能で、 耐光性に優れた光触媒フィルタ—を作製できた。 As described above, by using a UV curable resin, a photocatalytic filter having excellent light fastness, which can be coated at room temperature in a short time, was produced.
このように、 あらゆる材料表面に、 低温短時間で光触媒を形成でき、 生活環境下で有効な高活性光触媒を提供し、 水洗が可能で無機物の汚れ も除去でき、 各種応用製品の部品交換及び清掃回数を少なくする。 In this way, a photocatalyst can be formed on any material surface in a short time at low temperature, providing a highly active photocatalyst that is effective in the living environment, can be washed with water, can remove inorganic dirt, and can replace and clean various application products. Reduce the number.
(実施例 3 1 ) (Example 31)
S i 0 2 ゾル中に T i 〇2 微粒了-を分散させた溶液を作製した。 この 溶液を用いて P K Tフィルム上に T i Oz 膜を形成し、 P E丁フィルム を作製した。 以下にその手順を示した。 It was prepared and the dispersed solution - T i 〇 2 fine completion to S i 0 2 sol. this The solution T i O z layer is formed on the PKT film was used to prepare a PE Ding film. The procedure is shown below.
まず、 S i 02 ゾルの作製法について説明する。 5 gのテ卜ラエトキ シシランを 1 () () m 丄 の水一エタノール一プロノ ノール ( 3 : 2 7 : 7 0 ) 混合溶液中に溶解し、 4 CTCで 5時間程度撹拌した。 得られた溶 液は室温で 2週間放置して S i 02 ゾルと した。 First, a description will be given S i 0 2 sol preparation method. 5 g of tetraethoxysilane was dissolved in 1 () () m 2 of a mixed solution of water, ethanol and prononol (3:27:70) and stirred at 4 CTC for about 5 hours. The obtained solution was allowed to stand at room temperature for 2 weeks to obtain a SiO 2 sol.
次に S i 02 ゾル中に T i 02 微粒子を分散させた溶液の作製法につ いて説明する。 先に作製した S i 0, ゾル中に、 丁 i Oz 微粒 f を重量 比で T 丄 02 / S i 07. を 9 として添加した u さらにリ ン酸, ホウ酸及 び L i , M g , K, C aの硝酸塩をそれぞれ所定¾添加し、 固形分濃度 は 4 w t %と し、 必要量水を加えて調整した。 その後 5 のジルコ二 ァボールを用いて、 S i 02 ゾル屮に丁 i 02 微粒子を分散させるため に、 2 4 h rボールミルで処理し、 S i 02 ゾル屮に T i Oz 微粒了-を 分散させた溶液を作製した。 Then have fabrication method Nitsu solution dispersed with T i 0 2 fine particles described S i 0 2 sol. To the previously prepared S i 0, sol, D i O z fine particles f were added at a weight ratio of T 丄 0 2 / S i 0 7. As 9 u Further, phosphoric acid, boric acid and L i, Mg, K, and Ca nitrates were each added in prescribed amounts, the solid content concentration was adjusted to 4 wt%, and the required amount of water was added to adjust. Then with 5 of zirconyl two Aboru, in order to disperse the Ding i 0 2 particles in S i 0 2 sol屮, was treated with 2 4 hr ball mill, T i O z fine completion to S i 0 2 sol屮- A solution in which was dispersed was prepared.
P E Tフィルムに作製した T i 0 z 微粒 /-分散 S i 〇 ゾルをコー ト して、 1 2 0°Cで、 低圧水銀ランプ(強度 : 1 5 mWZcm2) を照射しな がら 5分間処理して、 S i 02膜中に T i 02微粒子が分散した T i 〇 2 分散 S i 〇2 膜をコ一 卜 したプラスチックフィルムを形成した。 P E T フィルム上に得られた薄膜は、 膜質及び強度共に ^好であり、 膜厚は 3 0 0 n mであった。 The Ti 0 z fine particles / -dispersed Si i sol prepared on PET film was coated and treated at 120 ° C for 5 minutes while irradiating with a low-pressure mercury lamp (intensity: 15 mWZcm 2 ). Te, to form S i 0 2 film T i 0 2 plastic film particles are the T i 〇 2 dispersion S i 〇 2 film dispersed co one and Bok in. The thin film obtained on the PET film had good film quality and strength, and the thickness was 300 nm.
作製した膜を 1 kg加重で消しゴムを用いて膜表面をこすり、 強度試験 を行った。 結果は、 B , P無添加の膜は Γ) 0回で膜はがれを起こした力5:、 B , P添加膜は 1 0 0回でも慯つくことがなかった。 このことから、 B, P添加により膜強度が向上することが分かった。 The prepared membrane was rubbed with an eraser with a load of 1 kg, and a strength test was performed. As a result, the film without B and P additions: Γ) The force that caused film peeling at 0 times 5 : and the film with B and P additions did not stick even at 100 times. From this, it was found that the film strength was improved by adding B and P.
次に有機物の分解活性を評価した。 なお、 活性試験は薄膜に赤紫系の 有機色素をコー 卜 して波長 2 5 4 n mで 0. 2 m WZcm2の光を照射して 行った。 分解速度は初期の色素の透過率からの変化量よ り求めた。 第 2 0表にその結果を示した。 表中空欄は、 当該元素を添加していないこ とを示している。 Next, the decomposition activity of organic substances was evaluated. In addition, the activity test showed that An organic dye was coated and irradiated with light of 0.2 mWZcm 2 at a wavelength of 254 nm. The decomposition rate was determined from the amount of change from the initial dye transmittance. Table 20 shows the results. The hollow column in the table indicates that the element was not added.
第 2 0 表 Table 20
B, P無添加の場合 L i添加の光触媒は、 1 0分後に 6 5 %分解して いる力 これに B, Pを添加した場合分解率が向上している。 このよう に B, P添加でさらに光触媒を高性能化できることが分かった。 また、 添加剤の効果は Kが最も大きく次いで C a, M g , L i の順になつた。 光触媒は、 光を吸収して生じた電子やホールが水を分解してラジカル を生成して、 有機物を分解している。 従って、 光触媒の表面に水が存在 しないと有機物を分解することが出来ない。 B, P無添加の場合は TiOz S i 02 表面に吸着した水を分解している。 B, Pは吸水性が大きく B Pを添加することによリ更に多くの水が触媒表面に存 する。 このよう な表面吸着水の増加により有機物の分解性を向上できる。 When B and P are not added The photocatalyst with Li added decomposes by 65% after 10 minutes. When B and P are added, the decomposition rate is improved. Thus, it was found that the performance of the photocatalyst could be further improved by adding B and P. In addition, the effect of additives was the largest for K, followed by C a, M g, and L i. Photocatalysts generate electrons and holes generated by absorbing light, decomposing water, Generates and decomposes organic matter. Therefore, organic matter cannot be decomposed unless water is present on the surface of the photocatalyst. When B and P were not added, water adsorbed on the TiO z SiO 2 surface was decomposed. B and P have large water absorption, and more water exists on the catalyst surface by adding BP. Such an increase in surface adsorbed water can improve the decomposability of organic substances.
次に、 先に作製したコーティ ング液に導電性粒子である Λ丁 0を添加 し同様に P E Tフィルム上に成膜し、 色素の分解性を評価した。 その結 果を第 2 1 表に示した。 Next, conductive particles 液 C0 were added to the previously prepared coating solution, and a film was formed on a PET film in the same manner, and the degradability of the dye was evaluated. The results are shown in Table 21.
第 2 1 2 1
A T O無添加の場合 1 0分後の分解率は 8 1 %である力 Λ Τ Οを添 加した場合は分解率が向上した。 特に 1 O w L %添加のものはその効果 が最も大きく分解率は 9 0 %に達している。 このように Λ T〇を更に添 加することで高性能化できることがわかった。 また、 作製した A T O添 加膜の表面抵抗は、 1 0の 9乗オーム ロ台と低くなつており、 帯電防 止効果も加味されており、 有機物だけでなく無機物の付着も防止できる, さらに、 この A T〇添加効果は、 K (カリウム) だけではなく、 L i (リチウム) , C a (カルシウム) , M g (マグネシウム) でも同様の 結果であった。 産業上の利用可能性 When ATO was not added, the decomposition rate after 10 minutes was 81%, and when the force was added, the decomposition rate was improved. In particular, the addition of 1 O w L% has the greatest effect, and the decomposition rate reaches 90%. Thus, it was found that the performance can be improved by further adding ΛT 更 に. The surface resistance of the prepared ATO-added film is as low as 10.sup.9 ohms, and the anti-static effect is taken into consideration, so that not only organic substances but also inorganic substances can be prevented from adhering. The same effect was obtained not only for K (potassium) but also for Li (lithium), Ca (calcium), and Mg (magnesium). Industrial applicability
本発明では、 空気清浄機, 換気扇, 扇風機, 掃除機, 衣類乾燥機, 食 器乾燥機, 食器洗い機, 厨芥処理機のような、 電動機により空気流を発 生する機構を内蔵した、 主に室内環境で用いる電気製品類の、 空気の流 れる流路や、 濾過部分, 外装部分や、 内蔵した照明機構によって照らさ れる部分に、 低温硬化型の高活性な酸化物光触媒薄膜を設けたので、 以 下のような効果を得ることができる。 In the present invention, a mechanism for generating an air flow by an electric motor, such as an air purifier, a ventilation fan, a fan, a vacuum cleaner, a clothes dryer, a dish dryer, a dishwasher, and a garbage disposal machine, is mainly used for indoor use. The low-temperature curing type highly active oxide photocatalytic thin film was provided on the air flow path, the filtration part, the exterior part, and the part illuminated by the built-in lighting mechanism of electrical products used in the environment. The following effects can be obtained.
本発明によれば、 大きくわけて三つの効果が得られる。 According to the present invention, roughly three effects can be obtained.
第一に、 本発明では従来公知の T i 0 2 等のような酸化物光触媒の薄 膜の中に N a, L i 等を含む、 電気陰性度が 1 . 6 より小さく、 イオン ^径が 0 . 2 n m より小さい元素であって、 原子価が 2以下のイオンを 添加したことにより、 有機物の分解効果が高まった。 更には、 これに加 えてアンチモン添加酸化スズなどを含む、 電気親和力が 1 . 2 以上の金 属の酸化物半導体、 あるいは、 A g, C u, i , P d , R h , P tの 金属微粒子を併用して添加すると、 更に分解効率が高まった。 これによ り、 従来の酸化物光触媒では必要と した紫外線ランプなどの、 短波^の 光を ¾生する機構が不要となる効果が得られる。 すなわち、 一般に室内 で得られる光として、 蛍光灯や白熱電球, 水銀灯や、 窓ガラス越しの太 陽光などの非弱な光でも有機物を分解し、 たばこのやにや手脂等の皮脂 類などの付着物による汚れが付着しても分解して防汚効果が得られる。 同様に、 微弱な光で、 空気中に分散する有機アミンゃメルカブタン類な ど、 各種の悪臭原因物質が付着するとこれを分解して、 低臭気あるいは 無臭気の物質に分解してしまうので、 室内の臭気を低減する脱臭効果が 得られる。 また、 同様に微弱な光で、 空気中に漂う細菌, 黴, 花粉等の 各種微生物類が付着すると、 有機物分解作用により、 これら微生物を死 滅、 もしくは、 繁殖を抑制するので、 酸化物触媒の薄膜を形成した部材 表面が清潔に保たれると同時に、 これら製品を用いる室内の空気中に浮 遊する微生物量を低減する効果が得られる。 従来は、 フィルターゃネッ 卜類など、 これらの空気を濾過する部品は、 交換部品として扱われるこ とが多く、 汚れがたまったり、 目詰まり してくると、 部品を取り出して 洗浄したり、 新品と取り替えることが必要とされたが、 本発明によれば, 付着した汚れを分解するので、 Π 'ま りに到るまでの寿命を伸ばすこと ができ、 交換頻度を少なくする効果がある。 First, N a in the thin film of oxide photocatalyst such as 0 2 or the like conventionally known T i In the present invention, including L i, etc., electronegativity is less than one. 6 ions ^ diameter The addition of ions that are smaller than 0.2 nm and have a valence of 2 or less increased the effect of decomposing organic substances. In addition, metal oxide semiconductors with an electric affinity of 1.2 or more, including antimony-doped tin oxide, and metals of Ag, Cu, i, Pd, Rh, and Pt The addition of the fine particles together further increased the decomposition efficiency. As a result, there is obtained an effect that a mechanism for generating short-wavelength light, such as an ultraviolet lamp, which is required in the conventional oxide photocatalyst, becomes unnecessary. In other words, light that is generally obtained indoors can decompose organic substances even with weak light such as fluorescent lamps, incandescent lamps, mercury lamps, and sunlight through window glass, and it can also be used to remove tobacco and oils such as hand oils. Even if dirt due to the adhered substance adheres, it is decomposed and an antifouling effect is obtained. Similarly, if weak light is used and various odor-causing substances such as organic amines-mercaptans disperse in the air, they are decomposed and decomposed into low-odor or odorless substances. The deodorizing effect of reducing the odor of the water is obtained. Similarly, if various microorganisms such as bacteria, fungi, pollen, etc. drift in the air due to weak light, these microorganisms are killed by the action of decomposing organic substances. As the surface of the member on which the oxide catalyst thin film is formed is kept clean, the effect of reducing the amount of microorganisms floating in the indoor air using these products can be obtained. . Conventionally, these air-filtering parts, such as filters and nets, are often treated as replacement parts. If dirt accumulates or becomes clogged, the parts can be removed and cleaned, or new parts can be removed. However, according to the present invention, the adhered dirt is decomposed, so that the life span up to the end can be extended and the frequency of replacement can be reduced.
各用途における具体的な効果の亊例を以 ドに示す„ 浄機, 換 , 風機, 掃除機, 衣類乾燥機, 食器乾燥機, 食器洗い機, ^芥処理 機の外枠やフレーム, ケース類の外装部品にはいずれも、 室内照明や太 陽光が照射されるので、 汚れにく く、 微生物の繁殖しにくい淸潔な状態 を保つことができるようになる。 また、 これら物品類に付設してある空 気流路部品や空気流路中にあるフィルター, ネッ 卜類等の部品について も室内照明や太陽光が照射されるように設置すれば、 同様に防汚, 抗菌 のみならず室内の脱臭効果も得ることができる。 Examples of the specific effects of each application are shown below. The outer frame, frame, case, etc. of the purifier, changer, blower, vacuum cleaner, clothes dryer, dish dryer, dishwasher, garbage disposal machine, etc. Since all exterior components are illuminated with indoor lighting or sunlight, they can be kept in a clean state that is resistant to dirt and hard to propagate microorganisms. If certain air flow path components and components such as filters and nets in the air flow path are installed so that they can be illuminated with indoor lighting and sunlight, not only antifouling and antibacterial but also indoor deodorizing effects can be obtained. Can also be obtained.
防汚効果については、 空気清浄機, 換気扇, 扇風機, 掃除機は、 本体 に赤外線受光部を設け、 リモー トコン 卜ローラ部に赤外線発信部を設け て、 遠隔操作をする場合があるが、 これら赤外線の受発信部に汚れが付 着して信号の受発信を妨げる不具合を防止する効果もある。 Regarding the antifouling effect, air cleaners, ventilation fans, electric fans, and vacuum cleaners may be remotely operated by providing an infrared receiver on the main unit and an infrared transmitter on the remote controller. This also has the effect of preventing a problem that dirt adheres to the receiving / transmitting portion of the device and hinders transmission / reception of signals.
一般に室内で得られる光の強度で分解が充分でないぐらい汚れの負荷 が大きい場合や、 室内の光が充分に当たらない部材に用いたい場合には、 蛍光灯や電球等の照明手段を付設すると効果が得られる。 またそれでも 不足する場合は、 水銀灯やメタルハラィ ドランプ等の紫外線発生手段を 併設すると高い分解効果が得られる。 このような場合において、 本発明 によれば、 従来より分解効率が高いので、 ランプ類の点灯時間を短縮し たり、 ランプ類の出力を低減できるので、 消費電力が節約できるととも に、 ランプ類の寿命も長くなり、 交換頻度が少なくて済む効果がある。 一例を挙げると、 厨芥処理機から発生する多量の悪臭物質の分解や、 台所用換気扇のように大量に食用油が付着する場合や、 食器洗い機や、 食器乾燥機, 衣類乾燥機のように、 密閉された槽ゃ ドラム内部の清浄化 効果を必要とする場合は、 前述のような各種波長の光発生手段を併用す ると効果がある。 In general, when the load of dirt is large enough that the intensity of light obtained indoors is not enough to decompose it, or when it is desired to use it for members where indoor light does not sufficiently hit, it is effective to install lighting means such as fluorescent lamps and electric bulbs. Is obtained. If this is still insufficient, a high decomposition effect can be obtained by installing a UV generator such as a mercury lamp or metal halide lamp. In such a case, the present invention According to the above, since the decomposition efficiency is higher than before, the lighting time of the lamps can be shortened, and the output of the lamps can be reduced, so that the power consumption can be saved, the life of the lamps will be prolonged, and the frequency of replacement will be increased. This has the effect of requiring less. For example, decomposition of a large amount of malodorous substances generated from a kitchen waste disposal machine, a large amount of edible oil attached like a kitchen ventilation fan, a dishwasher, a dish dryer, a clothes dryer, etc. When the effect of cleaning the inside of the closed tank / drum is required, it is effective to use light generating means of various wavelengths as described above in combination.
第二に、 本発明では上記のように光触媒薄膜にアンチモン添加酸化ス ズなどを含む、 電気親和力が 1 . 2 以上の金属の酸化物半導体、 あるい は、 A g, C u, N i, P d , R h , I3 tの金属微粒子を添加するので、 膜自体の表面抵抗値が低く抑えられる。 この効果として、 分解に時間の かかる大きなサイズの埃や繊維類、 あるいは、 分解できない土などの鉱 物類が、 静電気によって付着する現象を抑えることができるようになる。 この作用により、 難分解性の汚れが表面に滞積し光触媒薄膜面に光が届 かなくなる現象を抑えることができる。 Secondly, in the present invention, as described above, a metal oxide semiconductor having an electric affinity of 1.2 or more, including antimony-added tin oxide in a photocatalytic thin film, or Ag, Cu, Ni, P d, R h, since the addition of fine metal particles I 3 t, the surface resistance of the film itself can be kept low. As an effect of this, it is possible to suppress the phenomenon that large-sized dust and fibers that take time to disassemble, or minerals such as soil that cannot be decomposed, are attached by static electricity. By this action, it is possible to suppress a phenomenon that insoluble stains accumulate on the surface and light does not reach the photocatalytic thin film surface.
この帯電防止効果は、 埃等の付着による汚れ防止のみならず、 静電気 帯電による電子回路の誤動作も未然に防止できる効果がある。 特に、 掃 除機のように使用中に摩擦帯電しやすい物品類には効果が大きい。 This antistatic effect is effective not only in preventing dirt due to adhesion of dust and the like, but also in preventing malfunction of electronic circuits due to electrostatic charging. In particular, it is highly effective for articles that tend to be triboelectrically charged during use, such as sweepers.
各用途における具体的な効果事例を以下に示す。 空気清浄機, 換気扇, 扇風機, 掃除機, 衣類乾燥機, 食器乾燥機, 食器洗い機, 厨芥処理機の 外枠やフレーム, ケース類の外装部品は、 特に土埃類が付着しやすいの で効果的である。 Specific examples of effects in each application are shown below. Outer parts of the outer frame, frame, and case of air purifiers, ventilation fans, fans, vacuum cleaners, clothes dryers, dish dryers, dishwashers, and kitchen waste treatment machines are particularly effective because they tend to adhere to dust and dirt. is there.
第三に、 本発明では上記のような効果を有する光触媒薄膜を形成する 際に、 低分子量の有機金属化合物と水とを含む溶液から作成し、 その金 属原子と有機基との結合を破壊させるために、 紫外線光等を含む必要な 特定波長の電磁波を照射することで、 膜化するための反応を促進するの で、 従来より低温で薄膜を形成することができるようになった。 このた め、 前述したような電気製品類に用いる A B S, P S , P P, ポリエス テル等を含む、 汎用のプラスチック類や、 鋼板類に塗装する有機塗料類 の表面に対して、 下地素材に熱による軟化, 変形, 気泡発生, ひび割れ 発生, 脆化, 強度低下, 靱性低下などの不具 tを発生させることなく、 1:記酸化物光触媒薄膜を形成することができるようになつた。 Third, in the present invention, when forming a photocatalytic thin film having the above effects, the photocatalytic thin film is prepared from a solution containing a low molecular weight organometallic compound and water, By irradiating electromagnetic waves of a required specific wavelength, including ultraviolet light, etc. to break the bond between the group atom and the organic group, the reaction for forming a film is promoted.Thus, a thin film is formed at a lower temperature than before. You can now. For this reason, the surface of general-purpose plastics, including ABS, PS, PP, polyester, etc. used for electrical products as described above, and organic paints applied to steel plates, is exposed to heat by the base material. It is now possible to form oxide photocatalyst thin films without causing defects such as softening, deformation, bubble generation, cracking, embrittlement, reduced strength, and reduced toughness.
各用途における具体的な効果の事例を以 ドに^す。 '気清浄機, 換気 13 , 扇風機, 掃除機, 衣類乾燥機, 食器乾燥機, 食器洗い機, 厨芥処理 機の外枠やフレーム, ケース類の外装部品に通常使われる、 合成樹脂の 成形体もしくは塗装した鋼板類は、 従来の T i 0 , 等を主体とした酸化 物光触媒の薄膜形成温度である 3 0 0 °C以 ヒの高温度に耐えられなかつ たが、 本発明によれば、 これらの部品表面の^地に熟的ダメージを与え ることなく、 容易に膜を形成することができるようになる。 The following are examples of specific effects in each application. 'Air purifier, Ventilation 13, Fan, Vacuum cleaner, Clothes dryer, Dish dryer, Dishwasher, Garbage disposer, Synthetic resin molding or coating usually used for exterior parts such as frames, frames and cases Although the steel sheets thus manufactured cannot withstand a high temperature of 300 ° C. or higher, which is the conventional temperature for forming a thin film of an oxide photocatalyst mainly composed of Ti 0, etc., according to the present invention, The film can be easily formed without causing undue damage to the surface of the component.
また上記の物品類に付設してある空気流路部品や、 空気流路中にある ファン, 羽根, フィルタ一, ネッ ト類の部品も、 同様に 3 0 0 °C以上の 熱処理に耐える素材で構成するのは極めて困難であつたが、 本発明によ り容易に上-記酸化物光触媒薄膜を形成することができるようになった。 その他の効果としては、 本発明による酸化物光触媒薄膜は、 低温で硬 質な膜を形成できるので、 従来プラスチック成形品の表面に塗装してい たようなァク リル系樹脂等のハー ドコー トの代替となる効果もある。 こ れにより従来ハー ドコー 卜同様に成形品の光沢を増し、 表面の傷つきを 防止できる上に、 微生物繁殖の抑制効果や、 防汚効果, 帯電防止効果も 得ることができるようになる。 また、 不織布, 織布, スポンジ等よりなるフィルタ一類への応用の場 合には、 繊維表面に形成した酸化物光触媒薄膜はガラス質であるために 表面の吸着性や濡れ性が良くなる。 このために臭気の捕集や煙粒子の捕 集効率が向上する効果がある。 S i 0 2 単独の薄膜を形成しても同じ原 理で捕集効率が改善されるが、 付着して臭気や煙粒子が繊維表面を被覆 すると捕集効果が減少するが、 本発明ではこのガラス質の膜自体が光触 媒性を有しているために、 繊維表面は常に清 fjM匕され、 i¾ 'い吸着性を持 っ桌地面が露出し続けるので、 効果が持続する。 Similarly, the air flow path parts attached to the above-mentioned articles and the parts of the air flow path such as fans, blades, filters, and nets are made of materials that can withstand heat treatment at 300 ° C or more. Although it was extremely difficult to construct, the present invention has made it possible to easily form the above oxide photocatalytic thin film. Another advantage is that the oxide photocatalyst thin film according to the present invention can form a hard film at a low temperature, and can be used as a substitute for a hard coat such as an acrylic resin which has been conventionally applied to the surface of a plastic molded product. There is also an effect. As a result, the gloss of the molded article can be increased as in the case of the conventional hard coat, the surface can be prevented from being damaged, and an effect of suppressing the growth of microorganisms, an antifouling effect, and an antistatic effect can be obtained. In addition, in the case of application to a class of filters composed of nonwoven fabric, woven fabric, sponge, etc., since the oxide photocatalytic thin film formed on the fiber surface is vitreous, the surface has good adsorbability and wettability. This has the effect of improving odor collection and smoke particle collection efficiency. Although S i 0 2 alone trapping efficiency thin film be formed on the same principle is improved, but attached to odor and smoke particles decreases coated Then collecting effect fiber surface, in the present invention this Since the vitreous film itself has photocatalytic properties, the fiber surface is always fjMed, and the ground surface is continuously exposed with a low absorptivity, so that the effect is maintained.
更には、 食器洗い機の場合は、 光触媒の防汚効果を利用して、 内部に 付着する水滴の接触角度を低減できる。 これにより、 残水総量を低減で きるので、 食器の乾燥効率を上げる効果がある。 この効果を利用して露 が付く と困るような用途にも各種応用できる。 Furthermore, in the case of a dishwasher, the contact angle of water droplets adhering inside can be reduced by utilizing the antifouling effect of the photocatalyst. This can reduce the total amount of residual water, which has the effect of increasing the drying efficiency of dishes. Various effects can be applied to applications where dew may not be useful if this effect is used.
Claims
Applications Claiming Priority (4)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP8/249734 | 1996-09-20 | ||
| JP8/249735 | 1996-09-20 | ||
| JP24973496 | 1996-09-20 | ||
| JP24973596 | 1996-09-20 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1998012048A1 true WO1998012048A1 (en) | 1998-03-26 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1997/003334 Ceased WO1998012048A1 (en) | 1996-09-20 | 1997-09-19 | Thin photocatalytic film and articles provided with the same |
Country Status (3)
| Country | Link |
|---|---|
| KR (1) | KR100314938B1 (en) |
| CN (1) | CN1254365C (en) |
| WO (1) | WO1998012048A1 (en) |
Cited By (14)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2001025437A (en) * | 1999-07-13 | 2001-01-30 | Tiger Vacuum Bottle Co Ltd | Heat insulating container |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US6607702B1 (en) * | 1999-05-27 | 2003-08-19 | Lg Electronics Inc. | Photocatalyst filter, method for fabricating the same and air cleaner thereof |
| JP2001025437A (en) * | 1999-07-13 | 2001-01-30 | Tiger Vacuum Bottle Co Ltd | Heat insulating container |
| CN102962017A (en) * | 2000-09-11 | 2013-03-13 | Gr智力储备股份有限公司 | Spectral chemistry |
| EP1522342A4 (en) * | 2001-08-08 | 2005-04-13 | Sumitomo Metal Mining Co | PHOTOCATALYST HAVING CATALYTIC ACTIVITY, INCLUDING IN A VISIBLE LIGHT AREA |
| JP2003047859A (en) * | 2001-08-08 | 2003-02-18 | Sumitomo Metal Mining Co Ltd | Photocatalyst with catalytic activity even in visible light range |
| EP1468736A4 (en) * | 2001-08-08 | 2005-02-23 | Sumitomo Metal Mining Co | PHOTOCATALYST HAVING A VERY CATALYTIC ACTIVITY IN THE REGION OF VISIBLE LIGHT |
| WO2003013726A1 (en) * | 2001-08-08 | 2003-02-20 | Sumitomo Metal Mining Co.,Ltd. | Photocatalyst exhibiting catalytic activity even in visible light region |
| JP2004206202A (en) * | 2002-12-24 | 2004-07-22 | Kawashima Textile Manuf Ltd | Pollution sensor |
| FR2850270A1 (en) * | 2003-01-27 | 2004-07-30 | Oreal | Photocatalysts, used in compositions for decreasing or removing undesirable organic compounds on hair, comprise water-insoluble compounds. |
| WO2004075680A3 (en) * | 2003-01-27 | 2004-10-21 | Oreal | Use of a photocatalyst for the treatment of oily hair |
| JP2006022876A (en) * | 2004-07-07 | 2006-01-26 | Tsubaki Emerson Co | Antibacterial decelerator |
| US8377223B2 (en) | 2005-12-08 | 2013-02-19 | Bsh Bosch Und Siemens Hausgeraete Gmbh | Method for eliminating odors in a dishwasher machine |
| CN102015918A (en) * | 2008-06-24 | 2011-04-13 | 株式会社韩国能源 | Coating composition containing apatite-coated photocatalyst and radiant heating system having same |
| JP2015009208A (en) * | 2013-06-28 | 2015-01-19 | 独立行政法人産業技術総合研究所 | Visible light responsive composition and photoelectrode, photocatalyst, and photosensor using the same |
| KR101844368B1 (en) | 2015-03-17 | 2018-04-02 | 주식회사 엘엠에스 | Optical filter and image pickup device comprising the same |
| WO2018008479A1 (en) * | 2016-07-05 | 2018-01-11 | 日本ペイント株式会社 | Coating composition |
| JP2022025308A (en) * | 2020-07-29 | 2022-02-10 | 平岡織染株式会社 | Antistatic, antibacterial and antifungal film material |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1230917A (en) | 1999-10-06 |
| KR100314938B1 (en) | 2001-11-26 |
| CN1254365C (en) | 2006-05-03 |
| KR20000048490A (en) | 2000-07-25 |
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