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WO1998054253A1 - Process for producing fluorine-containing copolymer composition - Google Patents

Process for producing fluorine-containing copolymer composition Download PDF

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Publication number
WO1998054253A1
WO1998054253A1 PCT/JP1998/002294 JP9802294W WO9854253A1 WO 1998054253 A1 WO1998054253 A1 WO 1998054253A1 JP 9802294 W JP9802294 W JP 9802294W WO 9854253 A1 WO9854253 A1 WO 9854253A1
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Prior art keywords
solid solution
salt
polyhydroxy compound
compound
aqueous dispersion
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PCT/JP1998/002294
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French (fr)
Japanese (ja)
Inventor
Tetsuya Higuchi
Akihiro Nakashima
Yutaka Ueta
Satoshi Komatsu
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Daikin Industries Ltd
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Daikin Industries Ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0025Crosslinking or vulcanising agents; including accelerators

Definitions

  • TECHNICAL FIELD-The present invention relates to a method for producing a fluorinated copolymer composition, and more particularly to a method for producing a fluorinated copolymer composition containing a polyhydroxy compound as a vulcanizing component.
  • a fluorinated elastic copolymer obtained from vinylidene fluoride and at least one other fluorinated monomer is a water-soluble initiator and an oil-soluble initiator. It is produced by copolymerizing a monomer with one or both of the above.
  • Japanese Patent Application Laid-Open No. 52-84271 U.S. Pat. No. 4,141,874 discloses that a water-soluble initiator is used in the first stage of polymerization
  • a method for producing fluororubber by two-stage polymerization using an oil-soluble initiator is disclosed. In this case, in the second stage polymerization using an oil-soluble initiator, an emulsifier is added to the medium to uniformly disperse the oil-soluble initiator.
  • the obtained fluororubber is mixed with a vulcanizing agent (for example, a polyhydroxy compound) and a vulcanization accelerator (for example, a quaternary ammonium salt) to obtain a vulcanizing composition.
  • a vulcanizing agent for example, a polyhydroxy compound
  • a vulcanization accelerator for example, a quaternary ammonium salt
  • the method of mixing the vulcanizing agent and the vulcanization accelerator with the fluororubber can be roughly classified into a method of adding a vulcanizing agent and a vulcanization accelerator to an aqueous dispersion of the fluororubber and setting the fluororubber. There is a method of taking out by coagulation from the aqueous dispersion, drying, and kneading with a vulcanizing agent and a vulcanization accelerator.
  • Japanese Patent Application Laid-Open No. 52-73659 discloses an acid acceptor, a polyhydroxy aromatic compound and a specific A fluororubber composition in which a quaternary ammonium compound is compounded and kneaded is disclosed.
  • kneading has poor workability, and it is difficult to uniformly mix a vulcanizing agent and a vulcanization accelerator with fluororubber.
  • a large amount of energy is required to mix high viscosity fluoro rubber.
  • quaternary ammonium compounds are deliquescent and absorb moisture in the atmosphere, making them difficult to handle.
  • a quaternary ammonium compound and / or a quaternary phosphonium compound as a vulcanization accelerator are added to an aqueous emulsion or aqueous dispersion of a fluororubber, followed by coagulation to obtain a composition for vulcanization of fluororubber.
  • a method for obtaining the product is disclosed in Japanese Patent Publication No. 56-147480.
  • the fluororubber can be uniformly mixed with the vulcanizing agent and the vulcanization accelerator, which is more efficient than kneading.
  • the quaternary ammonium compound since the quaternary ammonium compound is deliquescent as described above, it tends to be taken into the aqueous medium when coagulating with the fluororubber from the aqueous dispersion, and a predetermined amount of the quaternary ammonium compound is used.
  • a predetermined amount or more of a quaternary ammonium compound When attempting to incorporate quaternary ammonium compound into fluororubber, it is necessary to add a predetermined amount or more of a quaternary ammonium compound to the aqueous dispersion, and the amount incorporated into the fluororubber is unstable.
  • Both the fluororubber aqueous dispersion and the fluororubber aqueous emulsion obtained using the oil-soluble initiator contain an emulsifier. However, it has been found that the action of quaternary ammonium compounds is inhibited by emulsifiers.
  • Japanese Patent Publication No. 57-147475 discloses the use of a solid solution of a quaternary ammonium compound and a polyhydroxy aromatic compound. Kneading with fluororubber is disclosed. However, there is no mention or suggestion of using this solid solution for coagulation with fluororubber.
  • An object of the present invention is to provide a method for efficiently producing a composition for vulcanizing a fluororubber by coagulation.
  • Another object of the present invention is to provide a method capable of obtaining a fluororubber composition in which a vulcanizing agent and a vulcanization accelerator are uniformly dispersed in a fluororubber.
  • the above-mentioned object is achieved by adding a solid solution of an ammonia compound and a polyhydroxy compound or a salt thereof to an aqueous dispersion of a fluorine-containing copolymer, and then coagulating as necessary.
  • This is achieved by a process for producing a fluorinated copolymer composition comprising coagulating and separating a composition comprising the fluorinated copolymer and the solid solution by adding an agent.
  • the above object is achieved by adding an acid to the water-soluble dispersion before the addition of the onium compound and the polyhydroxy compound or a salt thereof. This is achieved by means for reducing the emulsifying action of the emulsifier.
  • the aqueous dispersion of the fluorinated copolymer is acidic, the above-mentioned object is attained in the state of the aqueous dispersion of the fluorinated copolymer having a pH of 7 to 9, and the ionic compound and the polyhydroxy compound are prepared. Alternatively, it can also be achieved by adding a salt thereof.
  • the aqueous fluororubber dispersion used in the present invention may be obtained by any of the polymerization methods known in the prior art.
  • the method of the present invention is applied to an aqueous dispersion obtained by the two-stage polymerization containing an emulsifier in the aqueous dispersion, the effect of the present invention is remarkable.
  • the polyhydroxy compound used as the vulcanizing agent is preferably a polyhydroxy aromatic compound.
  • any compound known as a vulcanizing agent for fluorine rubber can be used.
  • Preferable examples are 2,2-bis (4-hydroxyphenyl) propane (bisphenol-A), 2,2-bis (4-hydroxyphenyl) perfluoropropane (bispheno-one AF), resonolecin, 1,3, 5—trihydroxybenzene, 1,7 dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6—dihydroxynaphthalene, 4, 4 ′ dihydroxydiphene ⁇ , 4, 4 ′ — Dihydroxystinoleben, 2,6-dihydroxyanthracene, hydroquinone, catechol, 2,2-bis (4-hydroxyphenyl) butane (bisphenol-II), 4,4-bis (4-he Droxyphenyl) valeric acid, 2,2-bis (4-hydroxyphenyl) tetrafluorodichloropropan
  • ammonium compound used in the present invention there are an ammonium compound, a phosphonium compound, an oxonium compound, a sulfonium compound and the like, and a quaternary ammonium salt and a quaternary phosphonium salt are preferable.
  • a quaternary ammonium salt or the quaternary phosphonium salt any of those known as vulcanization accelerators for fluorine rubber can be used. Preferred examples are as follows. -Quaternary ammonium salt:
  • Tetrabutynolephosphonium chloride Tetrabutynolephosphonium chloride, benzinoletriphenylphosphonium chloride, benzyltrimethylphosphonium chloride, benzinoletributylphosphonium chloride and the like.
  • Solid solutions of polyhydroxy compounds and quaternary salts are also known and can be prepared by conventional methods.
  • the solid solution used in the present invention is obtained from the above-mentioned polyhydroxy compound or a salt thereof and a quaternary salt, and the respective components may be made uniform by a conventional method. Easily by mixing and heating the components and melting them until both components liquefy and mix uniformly, or by heating and melting both components with stirring and mixing uniformly, and then cooling. Is obtained.
  • the amount of the two components constituting the solid solution is 5 to 400 parts by weight of the quaternary salt with respect to 100 parts by weight of the polyhydroxy compound or the salt thereof, particularly 10 to 1 part by weight. It is preferable to adjust the amount to be 100 parts by weight. If the amount of the quaternary salt is less than the above lower limit, the solid solution generally formed tends to be non-uniform, and it takes extremely long time to vulcanize the fluororubber composition. The solid solution tends to have a high hygroscopicity, and both are not preferred.
  • the ratio of the two components constituting the solid solution is preferably set to an appropriate mixing ratio from the beginning.However, a mixture prepared at a predetermined ratio is prepared in advance, and when the solid solution is used, the polyhydroxy compound is used. In addition, the mixing ratio of both components can be adjusted.
  • the solid solution may be used in combination of two or more solid solutions, for example, a solid solution of a quaternary ammonium salt and a polyhydroxy compound, and a solid solution of a quaternary phosphonium salt and a polyhydroxy compound. Can be used together.
  • the solid solution is preferably used as a fine powder in order to be uniformly mixed with the aqueous dispersion.
  • the average particle size is preferably from 10 to 2000 m, more preferably from 10 to 100 ⁇ m, especially from 20 to 300 ⁇ m. You.
  • the content of the solid solution in the vulcanizing composition is usually 0.1 to 10 parts by weight, preferably 1 to 5 parts by weight, per 100 parts by weight of the fluororubber. -If the amount of the solid solution is too small, the vulcanization of the fluororubber composition will be insufficient, while if the amount of the solid solution is too large, the rubbery properties of the vulcanized product may be impaired.
  • the aqueous dispersion of fluororubber contains an emulsifier due to its manufacturing method, especially when an oil-soluble initiator is used.
  • emulsifiers may interfere with the action of quaternary ammonium compounds, so add an acid before adding a vulcanizing agent or vulcanization accelerator to reduce the emulsifying effect of the emulsifier. Can be kept.
  • the vulcanizing agent and vulcanization accelerator need not be in a solid solution.
  • the acid is preferably added in such an amount that the pH of the aqueous dispersion of fluororubber becomes 2 or less.
  • the acid may be an inorganic acid or an organic acid.
  • examples of the former include hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid, and examples of the latter include carboxylic acids such as formic acid, acetic acid and oxalic acid.
  • the aqueous fluororubber dispersion may exhibit acidity.
  • the aqueous dispersion may be neutralized by adding a base.
  • the vulcanizing agent ⁇ the vulcanization accelerator need not be in a solid solution.
  • the base is preferably added in such an amount that the fluororubber also has a pH of 7 to 9 in the aqueous dispersion.
  • the base As the base, Amin, ammonia, alkali metal hydroxides, although alkaline earth metal hydroxides can be used, preferably NH 4 OH, N a 2 C_ ⁇ 3.
  • the solid solution or the like is added to the aqueous fluororubber dispersion, The precipitated and coagulated fluororubber composition is removed from the aqueous medium by a conventional method.
  • Coagulation may be performed by a conventional method.
  • a suitable inorganic or organic acid for example, hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, formic acid, acetic acid, oxalic acid, etc.
  • an inorganic or organic coagulant such as magnesium chloride, ammonium chloride, potassium chloride, polyalkylamine or a salt thereof can be used in combination.
  • additives which are usually added to the fluororubber composition may be added.
  • additives that may be added to the aqueous fluororubber dispersion include fillers and reinforcing agents such as carbon black, clay, diatomaceous earth, and talc. If necessary, a plasticizer or a coloring agent can be added.
  • the monomer mixture of xafluoropropylene (molar ratio: 78:22) is sequentially injected into vinylidene fluoride, and the reaction pressure is maintained at 8 kgZcm 2 G. The reaction was continued, and after 164 minutes, the heating and stirring were stopped, and the monomers in the system were released to stop the reaction.
  • the concentration of the aqueous dispersion thus obtained was 21.0% by weight.
  • the copolymer was removed from a part of the aqueous dispersion by a conventional method, and the intrinsic viscosity [7] was measured. 0.90.
  • the aqueous dispersion obtained by the first-stage polymerization reaction contains undecomposed ammonium persulfate, the aqueous dispersion was treated with activated carbon to decompose the ammonium persulfate.
  • 3 liters of the aqueous dispersion after treatment and 12 liters of pure water are placed in a polymerization tank with an internal volume of 36.6 liters, and the system is sufficiently replaced with nitrogen gas, and then vinylidene fluoride is mixed with xafluoropropylene.
  • 1200 g of a monomer (molar ratio: 65:35) was charged, and the internal temperature was raised to 70 ° C. while stirring.
  • 15 g of diisopropylpropyl peroxydicarbonate was injected with nitrogen gas to start polymerization.
  • the monomer mixture of xafluoropropylene (molar ratio: 78:22) is sequentially injected into vinylidene fluoride, and the reaction pressure is maintained at 14 kgZcm 2 G. The reaction was continued, and after 220 minutes, heating and stirring were stopped to release the monomers in the system and stop the reaction.
  • the concentration of the aqueous dispersion thus obtained was 27.3% by weight, and the intrinsic viscosity [] of the copolymer in the aqueous dispersion was 0.89.
  • Example 1 To 7.3 liters of a 27.3% aqueous dispersion of vinylidenefluoride hexafluoropropylene copolymer, 8.7 g of "solid solution” was added, and stirred. After coagulation with a 3% potassium alum solution, separation was performed, followed by washing and drying to obtain a fluorinated elastic copolymer.
  • the “solid solution” used was a mixture of 2 parts by weight of bisphenol AF and 0.35 parts by weight of DBU-B (8-benzyl-1.8-diazabicyclo [5,4,0] -17-indesenium chloride). Then, the mixture was heated to 170 ° C., and both components were melted and mixed uniformly with stirring, and then cooled to prepare.
  • Vinylidenefluoride 27.3% aqueous dispersion of hexanefluoropropylene copolymer To 1.3 liters, add 6.5 cc of 10% aqueous sodium carbonate solution, and add 7.4 g of bisphenol-AF with stirring. , DBU-B 1.3 g was added. Thereafter, coagulation, separation, washing with water and drying were carried out in the same manner as in Example 1 to obtain a fluorine-containing elastic copolymer.
  • the mixture was placed in a mold, and subjected to primary vulcanization at a temperature of 170 ° C. under a pressure of 50 kg / cm 2 for 10 minutes to form a sheet and a P 24 O-ring. Then, the molded product was removed from the mold and subjected to secondary vulcanization in a furnace at a temperature of 230 ° C for 24 hours.
  • the dispersibility is as follows: Raw rubber (temperature of 100 ° C for 5 minutes or 120 ° C for 5 minutes) is molded into a 0.1 mm thick film, and vulcanized components are magnified with a 40x magnifying glass. Observe the dispersion of (solid solution, bisphenol AF and / or DBU-B). If the whole looks uniform, it is rated “good”, and if it looks mottled, it is rated "bad”.
  • Example 2 Fluoro rubber 1 0 0 1 0 0 1 0 0 1 0 0 1 0 0 Solid solution ⁇ 2.3 5 ⁇ ⁇ Bisphenol AF 2 ⁇ 2 2
  • the solid solution used was a mixture of 2 parts by weight of bisphenol AF and 0.5 part by weight of BT PPC (benzyltriphenylphosphonium chloride), heated to 170 ° C, and stirred both components. Was melted and mixed uniformly, and then cooled to prepare.
  • BT PPC benzyltriphenylphosphonium chloride

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Abstract

A composition for vulcanizing a fluororubber containing a vulcanizing agent and a vulcanizing assistant homogeneously dispersed therein is efficiently produced by adding a solid solution of an onium compound such as a quaternary ammonium salt or a quaternary phosphonium salt and a polyhydroxyl compound or a salt thereof to an aqueous dispersion of a fluorine-containing copolymer and coagulating a composition comprising the fluorine-containing copolymer and the solid solution to cause separation.

Description

明 細 書  Specification

含フッ素共重合体組成物の製法  Method for producing fluorinated copolymer composition

技術分野 - 本発明は、 含フッ素共重合体組成物の製法に関し、 さらに詳しくは、 ポ リ ヒ ドロキシ化合物を加硫成分として含有する含フッ素共重合体組成物の 製法に関する。  TECHNICAL FIELD-The present invention relates to a method for producing a fluorinated copolymer composition, and more particularly to a method for producing a fluorinated copolymer composition containing a polyhydroxy compound as a vulcanizing component.

背景技術  Background art

ビニリデンフルオラィ ドと少なく とも 1種の他の含フッ素単量体とから 得られる含フッ素弾性状共重合体 (以下、 単に 「フッ素ゴム」 という。) は、 水溶性開始剤および油溶性開始剤の一方または両方を用いてモノマー を共重合することにより製造される。 例えば、 特開昭 5 2— 8 4 2 7 1号 公報 (米国特許第 4, 1 4 1, 8 7 4号) には、 重合の第 1段階において 水溶性開始剤を用い、 第 2段階において油溶性開始剤を使用する 2段階重 合によりフッ素ゴムを製造する方法が開示されている。 この場合、 油溶性 開始剤を用いる第 2段階の重合では、 媒体に乳化剤を添加して油溶性開始 剤を均一に分散させている。  A fluorinated elastic copolymer (hereinafter simply referred to as “fluororubber”) obtained from vinylidene fluoride and at least one other fluorinated monomer is a water-soluble initiator and an oil-soluble initiator. It is produced by copolymerizing a monomer with one or both of the above. For example, Japanese Patent Application Laid-Open No. 52-84271 (U.S. Pat. No. 4,141,874) discloses that a water-soluble initiator is used in the first stage of polymerization, A method for producing fluororubber by two-stage polymerization using an oil-soluble initiator is disclosed. In this case, in the second stage polymerization using an oil-soluble initiator, an emulsifier is added to the medium to uniformly disperse the oil-soluble initiator.

得られたフッ素ゴムは、 加硫剤 (例えば、 ポリ ヒ ドロキシ化合物) およ び加硫促進剤 (例えば、 第四級アンモニゥム塩) と混合され、 加硫用組成 物とされる。  The obtained fluororubber is mixed with a vulcanizing agent (for example, a polyhydroxy compound) and a vulcanization accelerator (for example, a quaternary ammonium salt) to obtain a vulcanizing composition.

フッ素ゴムに加硫剤および加硫促進剤を混合する方法には、 大別して、 フッ素ゴムの水性分散液に加硫剤およぴ加硫促進剤を加えて凝祈する方法 と、 フッ素ゴムを水性分散液から凝析により取り出し、 乾燥したのち、 加 硫剤および加硫促進剤と共に混練りする方法とがある。  The method of mixing the vulcanizing agent and the vulcanization accelerator with the fluororubber can be roughly classified into a method of adding a vulcanizing agent and a vulcanization accelerator to an aqueous dispersion of the fluororubber and setting the fluororubber. There is a method of taking out by coagulation from the aqueous dispersion, drying, and kneading with a vulcanizing agent and a vulcanization accelerator.

特開昭 5 2— 7 6 3 5 9号公報 (米国特許第 4, 1 4 1, 8 7 4号) に は、 フッ素ゴムに、 受酸剤、 ポリ ヒ ドロキシ芳香族化合物および特定の第 四級アンモニゥム化合物を配合して混練り したフッ素ゴム組成物が開示さ れている。 Japanese Patent Application Laid-Open No. 52-73659 (U.S. Pat. No. 4,141,874) discloses an acid acceptor, a polyhydroxy aromatic compound and a specific A fluororubber composition in which a quaternary ammonium compound is compounded and kneaded is disclosed.

ところが、 混練りは、 作業性が悪く、 またフッ素ゴムに加硫剤および加— 硫促進剤とを均一に混合することは困難である。 さらに、 粘度の高いフッ 素ゴムを混練りするには大きなエネルギーが必要である。 また、 第四級ァ ンモニゥム化合物は潮解性であるため、 大気中の水分を吸収するので、 取 り扱い性が悪い。  However, kneading has poor workability, and it is difficult to uniformly mix a vulcanizing agent and a vulcanization accelerator with fluororubber. In addition, a large amount of energy is required to mix high viscosity fluoro rubber. Also, quaternary ammonium compounds are deliquescent and absorb moisture in the atmosphere, making them difficult to handle.

一方、 フッ素ゴムの水性乳濁体または水性分散液に、 加硫促進剤として 第四級アンモニゥム化合物および または第四級ホスホニゥム化合物を添 加して、 凝析することにより、 フッ素ゴム加硫用組成物を得る方法が、 特 開昭 5 6— 1 4 7 8 4 0号公報に開示されている。  On the other hand, a quaternary ammonium compound and / or a quaternary phosphonium compound as a vulcanization accelerator are added to an aqueous emulsion or aqueous dispersion of a fluororubber, followed by coagulation to obtain a composition for vulcanization of fluororubber. A method for obtaining the product is disclosed in Japanese Patent Publication No. 56-147480.

この方法によれば、 フッ素ゴムと加硫剤および加硫促進剤とを均一に混 合することができ、 混練りよりも効率がよレ、。  According to this method, the fluororubber can be uniformly mixed with the vulcanizing agent and the vulcanization accelerator, which is more efficient than kneading.

しかしながら、 上述のように第四級アンモニゥム化合物は潮解性である ため、 水性分散液からフッ素ゴムと共に凝析する際に、 水性媒体に取り込 まれる傾向があり、 所定量の第四級アンモニゥム化合物をフッ素ゴムに配 合しようとすると、 所定量以上の第四級アンモニゥム化合物を水性分散液 に添加する必要がある上、 フッ素ゴムに取り込まれる量は不安定である。 油溶性開始剤を用いて得たフッ素ゴム水性分散液、 およびフッ素ゴム水 性乳濁体はいずれも乳化剤を含んでいる。 ところが、 第四級アンモニゥム 化合物の作用は、 乳化剤により阻害されることが分かっている。  However, since the quaternary ammonium compound is deliquescent as described above, it tends to be taken into the aqueous medium when coagulating with the fluororubber from the aqueous dispersion, and a predetermined amount of the quaternary ammonium compound is used. When attempting to incorporate quaternary ammonium compound into fluororubber, it is necessary to add a predetermined amount or more of a quaternary ammonium compound to the aqueous dispersion, and the amount incorporated into the fluororubber is unstable. Both the fluororubber aqueous dispersion and the fluororubber aqueous emulsion obtained using the oil-soluble initiator contain an emulsifier. However, it has been found that the action of quaternary ammonium compounds is inhibited by emulsifiers.

上記 2段階重合により製造したフッ素ゴムに、 混練りによりポリ ヒ ドロ キシ芳香族化合物と第四級ホスホニゥム塩とを配合することが W O -9 6 / 1 7 8 7 6 ( P C T / J P 9 5 / 2 4 8 5 ) に記載されている。  It is possible to mix a polyhydroxy aromatic compound and a quaternary phosphonium salt by kneading with the fluororubber produced by the two-step polymerization described above. WO-96 / 1787876 (PCT / JP95 / 2 4 8 5).

しかし、 第四級ホスホニゥム塩の作用も、 乳化剤により阻害されること が知られている。 However, the action of quaternary phosphonium salts is also inhibited by emulsifiers. It has been known.

特公昭 5 7— 1 4 7 7 5号公報には、 第四級アンモニゥム化合物の潮解 性の影響を避けるために、 第四級アンモニゥム化合物とポリ ヒ ドロキシ芳- 香族化合物との固溶体を用いて、 フッ素ゴムと混練りすることが開示され ている。 しかし、 この固溶体をフッ素ゴムとの凝析に用いることは記載も 示唆もされていない。  In order to avoid the effects of deliquescent of quaternary ammonium compounds, Japanese Patent Publication No. 57-147475 discloses the use of a solid solution of a quaternary ammonium compound and a polyhydroxy aromatic compound. Kneading with fluororubber is disclosed. However, there is no mention or suggestion of using this solid solution for coagulation with fluororubber.

発明の概要  Summary of the Invention

本発明の 1つの目的は、 凝析によりフッ素ゴムの加硫用の組成物を効率 よく製造する方法を提供することである。  An object of the present invention is to provide a method for efficiently producing a composition for vulcanizing a fluororubber by coagulation.

本発明の他の目的は、 加硫剤および加硫促進剤が均一にフッ素ゴム中に 分散されたフッ素ゴム組成物を得ることができる方法を提供することであ る。  Another object of the present invention is to provide a method capable of obtaining a fluororubber composition in which a vulcanizing agent and a vulcanization accelerator are uniformly dispersed in a fluororubber.

本発明によれば、 上記目的は、 含フッ素共重合体の水性分散液に、 ォニ ゥム化合物とポリ ヒ ドロキシ化合物又はその塩との固溶体を添加し、 次い で必要に応じて凝析剤を加えて、 含フッ素共重合体と該固溶体とを含んで なる組成物を凝析させ、 分離することを含んでなる含フッ素共重合体組成 物の製法により達成される。  According to the present invention, the above-mentioned object is achieved by adding a solid solution of an ammonia compound and a polyhydroxy compound or a salt thereof to an aqueous dispersion of a fluorine-containing copolymer, and then coagulating as necessary. This is achieved by a process for producing a fluorinated copolymer composition comprising coagulating and separating a composition comprising the fluorinated copolymer and the solid solution by adding an agent.

また、 本発明の製法において、 含フッ素共重合体の水性分散液が乳化剤 を含む場合、 上記目的は、 ォニゥム化合物とポリ ヒ ドロキシ化合物又はそ の塩の添加前に水溶性分散液に酸を加えて乳化剤の乳化作用を低下させて おく手段によって達成される。  In the production method of the present invention, when the aqueous dispersion of the fluorine-containing copolymer contains an emulsifier, the above object is achieved by adding an acid to the water-soluble dispersion before the addition of the onium compound and the polyhydroxy compound or a salt thereof. This is achieved by means for reducing the emulsifying action of the emulsifier.

さらに、 含フッ素共重合体の水性分散液が酸性である場合、 上記目的は p Hが 7〜 9の含フッ素共重合体の水性分散液にした状態で、 ォニゥム化 合物とポリ ヒ ドロキシ化合物又はその塩とを添加する手段によっても達成 される。 発明の詳細な説明 Further, when the aqueous dispersion of the fluorinated copolymer is acidic, the above-mentioned object is attained in the state of the aqueous dispersion of the fluorinated copolymer having a pH of 7 to 9, and the ionic compound and the polyhydroxy compound are prepared. Alternatively, it can also be achieved by adding a salt thereof. Detailed description of the invention

本発明で用いるフッ素ゴム水性分散液は、 従来技術において知られてい る重合方法のいずれによって得られたものでもよい。 特に、 本発明の方法— を、 水性分散液中に乳化剤を含む前記 2段階重合により得られる水性分散 液に適用すると、 本発明の効果が顕著である。  The aqueous fluororubber dispersion used in the present invention may be obtained by any of the polymerization methods known in the prior art. In particular, when the method of the present invention is applied to an aqueous dispersion obtained by the two-stage polymerization containing an emulsifier in the aqueous dispersion, the effect of the present invention is remarkable.

加硫剤として用いるポリ ヒ ドロキシ化合物は、 好ましくはポリ ヒ ドロキ シ芳香族化合物である。 ポリ ヒ ドロキシ芳香族化合物としては、 フッ素ゴ ムの加硫剤として公知の化合物がいずれも用いられる。 好ましい例は、 2, 2—ビス(4—ヒ ドロキシフエニル)プロパン (ビスフエノールー A)、 2, 2—ビス(4—ヒ ドロキシフエニル)パーフルォロプロパン (ビスフエノ 一ルー AF)、 レゾノレシン、 1 , 3 , 5— ト リ ヒ ドロキシベンゼン、 1 , 7 ージヒ ドロキシナフタレン、 2, 7—ジヒ ドロキシナフタレン、 1 , 6— ジヒ ドロキシナフタレン、 4, 4' ージヒ ドロキシジフエ二 Λ^、 4, 4' —ジヒ ドロキシスチノレベン、 2, 6—ジヒ ドロキシアンスラセン、 ヒ ドロ キノン、 カテコール、 2, 2—ビス(4—ヒ ドロキシフエニル)ブタン (ビ スフエノールー Β)、 4 , 4—ビス(4—ヒ ドロキシフエニル)吉草酸、 2, 2 _ビス(4—ヒ ドロキシフエニル)テ トラフルォロジクロロプロパン、 4, 4' —ジヒ ドロキシジフエニルスルホン、 4, 4' —ジヒ ドロキシジ フエ二ルケ トン、 ト リ (4—ヒ ドロキシフエニル)メタン、 3, 3' , 5, 5 ' —テ トラクロ口ビスフエノール一 A、 3, 3' , 5, 5' —テ トラブロ モビスフェノール一 Aなどが挙げられる。 これらのアル力リ金属塩または アル力リ土類金属塩も用いることができる。  The polyhydroxy compound used as the vulcanizing agent is preferably a polyhydroxy aromatic compound. As the polyhydroxy aromatic compound, any compound known as a vulcanizing agent for fluorine rubber can be used. Preferable examples are 2,2-bis (4-hydroxyphenyl) propane (bisphenol-A), 2,2-bis (4-hydroxyphenyl) perfluoropropane (bispheno-one AF), resonolecin, 1,3, 5—trihydroxybenzene, 1,7 dihydroxynaphthalene, 2,7-dihydroxynaphthalene, 1,6—dihydroxynaphthalene, 4, 4 ′ dihydroxydiphene ^, 4, 4 ′ — Dihydroxystinoleben, 2,6-dihydroxyanthracene, hydroquinone, catechol, 2,2-bis (4-hydroxyphenyl) butane (bisphenol-II), 4,4-bis (4-he Droxyphenyl) valeric acid, 2,2-bis (4-hydroxyphenyl) tetrafluorodichloropropane, 4, 4'-dihydroxydiphenylsulfone, 4,4'-dihydroxy Phenylketone, tri (4-hydroxyphenyl) methane, 3, 3 ', 5, 5'-tetrachlorinated bisphenol A, 3, 3', 5, 5'-tetrabromobisphenol A etc. Is mentioned. These alkaline metal salts or alkaline earth metal salts can also be used.

本発明で用いるォニゥム化合物としては、 アンモニゥム化合物、 —ホスホ ニゥム化合物、 ォキソニゥム化合物、 スルホニゥム化合物等があるが、 第 四級アンモニゥム塩、 第四級ホスホニゥム塩が好ましい。 第四級アンモニゥム塩または第四級ホスホニゥム塩としては、 フッ素ゴ ムの加硫促進剤として知られているものがいずれも使用できる。 好ましい 例を挙げれば、 以下の通りである。 ― 第四級アンモニゥム塩: As the ammonium compound used in the present invention, there are an ammonium compound, a phosphonium compound, an oxonium compound, a sulfonium compound and the like, and a quaternary ammonium salt and a quaternary phosphonium salt are preferable. As the quaternary ammonium salt or the quaternary phosphonium salt, any of those known as vulcanization accelerators for fluorine rubber can be used. Preferred examples are as follows. -Quaternary ammonium salt:

8—メチル一 1, 8—ジァザ一ビシクロロ [5. 4. 0]— 7—ゥンデセ二 ゥムクロリ ド、 8—メチル一 1 , 8—ジァザビシクロ [ 5. 4. 0 ]— 7—ゥ ンデセニゥムアイオダィ ド、 8—メチルー 1 , 8—ジァザビシク口 [5. 4. 0]— 7—ゥンデセニゥムヒ ドロキサイ ド、 8—メチルー 1, 8—ジァザ ビシクロ [ 5. 4 · 0 ]— 7—ゥンデセニゥム一メチルスフエ一ト、 8—ェ チルー 1 , 8—ジァザビシク口 [5.4. 0]— 7—ゥンデセニゥムブ口ミ ド、 8—プロピル一 1 , 8—ジァザビシクロ [5. 4. 0 ] - 7—ゥンデセニゥム プロミ ド、 8— ドデシルー 1 , 8—ジァザビシク口 [5.4. 0]— 7—ゥン デセニゥムク口リ ド、 8—ドデシルー 1 , 8—ジァザビシク口 [5. 4. 0] - 7ーゥンデセニゥムヒ ドロキサイ ド、 8—エイコシルー 1 , 8—ジァザ ビシクロ [5. 4. 0]— 7—ゥンデセニゥムクロリ ド、 8—テトラコシル - 1 , 8—ジァザビシク口 [5. 4. 0]— 7—ゥンデセニゥムク口リ ド、 8 —ベンジル一 1, 8—ジァザビシク口 [5. 4. 0]— 7—ゥンデセニゥムク 口リ ド、 8—ベンジル一 1, 8—ジァザビシク口 [5. 4. 0]— 7—ゥンデ セニゥムヒ ドロキサイ ド、 8—フエネチル一 1, 8—ジァザビシク口 [5. 4. 0]— 7—ゥンデセニゥムクロリ ド、 8— ( 3—フエニルプロピル)一 1, 8—ジァザビシク口 [5.4. 0]— 7—ゥンデセニゥムク口リ ドなど。 第四級ホスホニゥム塩:  8-Methyl-1,8-diazabicyclolo [5.4.0] —7-indesedimuchloride, 8-Methyl-1,8-diazabicyclo [5.4.0] —7-didecenyl Muaiodide, 8-methyl-1,8-diazavicic mouth [5.4.0] —7-indesenamide hydroxide, 8-methyl-1,8-diazabicyclo [5.4.0] —7-indesenium-methylsulfate 1,8-ethyl 1,8-diazabicyclo mouth [5.4.0] —7-indesenim bromide, 8-propyl-11,8-diazabicyclo [5.4.0] -7-indesenium promide, 8 — Dodecyl 1,8—Jazavicik mouth [5.4.0] —7—Dindecenylum mouth, 8—Dodecyl1,8—Jazavicik mouth [5.4.0]-7 , 8-eicosyl 1, 8-diazabicyclo [5.4.0]-7-indecenium chloride, 8-te Lakosyl-1,8—diazavicik mouth [5.4.0] —7—indesenimuk mouth lid, 8—Benzyl-1,8—diazavicik mouth [5.4.0] —7—indesenimik mouth lid, 8— Benzyl-1,8-diazavicik mouth [5.4.0] —7-ndenesenidum hydroxide, 8-phenethyl1-1,8—diazavicik mouth [5.4.0] —7-indesenimchlor And 8- (3-phenylpropyl) -1,8-diazabic mouth [5.4.0] —7-indesenimuk lid. Quaternary phosphonium salts:

テトラブチノレホスホニゥムク口リ ド、 ベンジノレトリフエ二ノレホスホニゥ ムクロリ ド、 ベンジルトリメチルホスホニゥムク口リ ド、 ベンジノレトリブ チルホスホニゥムクロリ ドなど。 ポリ ヒ ドロキシ化合物と第四級塩との固溶体も既知であり、 常套の方法 で調製できる。 例えば、 本発明において用いる固溶体は、 前記のポリ ヒ ド ロキシ化合物またはその塩と第四級塩とから得られるが、 それぞれの成分— を常法により均一状態にすればよく、 たとえばその一例として両成分を混 合して加熱しその両成分が液化して均一に混合するまで溶融するか、 また は撹拌下に両成分を加熱溶融して均一に混合し、 ついでこれを冷却するこ とにより容易に得られる。 Tetrabutynolephosphonium chloride, benzinoletriphenylphosphonium chloride, benzyltrimethylphosphonium chloride, benzinoletributylphosphonium chloride and the like. Solid solutions of polyhydroxy compounds and quaternary salts are also known and can be prepared by conventional methods. For example, the solid solution used in the present invention is obtained from the above-mentioned polyhydroxy compound or a salt thereof and a quaternary salt, and the respective components may be made uniform by a conventional method. Easily by mixing and heating the components and melting them until both components liquefy and mix uniformly, or by heating and melting both components with stirring and mixing uniformly, and then cooling. Is obtained.

また前記固溶体を構成する前記両成分の配合量は、 ポリ ヒ ドロキシ化合 物又はその塩 1 0 0重量部に対して第四級塩を 5〜4 0 0重量部、 とりわ け 1 0〜 1 0 0重量部となるように調節するのが好ましい。 第四級塩の使 用量が前記下限より少ないと、 一般に形成される固溶体は不均一となりや すく、 フッ素ゴム組成物の加硫にいちじるしく長時間を要するようになり、 また前記上限を超えると該固溶体の吸湿性が大きくなる傾向があり、 いず れも好ましくない。  The amount of the two components constituting the solid solution is 5 to 400 parts by weight of the quaternary salt with respect to 100 parts by weight of the polyhydroxy compound or the salt thereof, particularly 10 to 1 part by weight. It is preferable to adjust the amount to be 100 parts by weight. If the amount of the quaternary salt is less than the above lower limit, the solid solution generally formed tends to be non-uniform, and it takes extremely long time to vulcanize the fluororubber composition. The solid solution tends to have a high hygroscopicity, and both are not preferred.

なお、 前記固溶体を構成する両成分の割合は、 初めから適切な配合割合 としておく とよいが、 予め一定の割合で配合したものを作っておき、 この 固溶体を使用する際にポリ ヒ ドロキシ化合物を追加して両成分の配合割合 を調製することもできる。  The ratio of the two components constituting the solid solution is preferably set to an appropriate mixing ratio from the beginning.However, a mixture prepared at a predetermined ratio is prepared in advance, and when the solid solution is used, the polyhydroxy compound is used. In addition, the mixing ratio of both components can be adjusted.

また、 前記固溶体は 2種以上の固溶体を組み合わせて使用してもよく、 たとえば、 第四級アンモニゥム塩とポリ ヒ ドロキシ化合物との固溶体と、 第四級ホスホニゥム塩とポリ ヒ ドロキシ化合物との固溶体とを併用するこ とができる。  Further, the solid solution may be used in combination of two or more solid solutions, for example, a solid solution of a quaternary ammonium salt and a polyhydroxy compound, and a solid solution of a quaternary phosphonium salt and a polyhydroxy compound. Can be used together.

前記固溶体は、 前記水性分散液に均一に混合させるため、 微粉末として 用いるのが好ましい。 たとえば、 その平均粒径は好ましくは 1 0〜 2 0 0 0 m、 より好ましくは 1 0〜; 1 0 0 0 μ m、 特に 2 0〜 3 0 0 μ mであ る。 The solid solution is preferably used as a fine powder in order to be uniformly mixed with the aqueous dispersion. For example, the average particle size is preferably from 10 to 2000 m, more preferably from 10 to 100 μm, especially from 20 to 300 μm. You.

加硫用組成物中の固溶体の含有量は、 フッ素ゴム 1 0 0重量部当たり、 通常 0 . 1〜 1 0重量部、 好ましくは 1〜 5重量部である。 - 固溶体の量が少なすぎると、 フッ素ゴム組成物の加硫が不十分となり、 一方固溶体の量が多すぎると、 加硫物のゴム的性質が損なわれることがあ る。  The content of the solid solution in the vulcanizing composition is usually 0.1 to 10 parts by weight, preferably 1 to 5 parts by weight, per 100 parts by weight of the fluororubber. -If the amount of the solid solution is too small, the vulcanization of the fluororubber composition will be insufficient, while if the amount of the solid solution is too large, the rubbery properties of the vulcanized product may be impaired.

フッ素ゴムの水性分散液は、 その製法に由来して、 特に油溶性開始剤を 使用した場合に、 乳化剤を含んでいる。 前述のように、 乳化剤は第四級ァ ンモニゥム化合物の作用を阻害する恐れがあるので、 加硫剤や加硫促進剤 の添加前に、 酸を添加して、 乳化剤の乳化作用を低下させておく ことがで きる。 この場合、 加硫剤や加硫促進剤は固溶体にしておく必要はない。 酸は、 フッ素ゴムの水性分散液の p Hが 2以下になるような量で添加す るのが好ましい。  The aqueous dispersion of fluororubber contains an emulsifier due to its manufacturing method, especially when an oil-soluble initiator is used. As mentioned above, emulsifiers may interfere with the action of quaternary ammonium compounds, so add an acid before adding a vulcanizing agent or vulcanization accelerator to reduce the emulsifying effect of the emulsifier. Can be kept. In this case, the vulcanizing agent and vulcanization accelerator need not be in a solid solution. The acid is preferably added in such an amount that the pH of the aqueous dispersion of fluororubber becomes 2 or less.

酸は、 無機酸または有機酸のいずれであってもよく、 前者の例としては 塩酸、 硫酸、 硝酸およびリン酸などが、 また後者の例としてはギ酸、 酢酸 およびシユウ酸などのカルボン酸が挙げられる。  The acid may be an inorganic acid or an organic acid.Examples of the former include hydrochloric acid, sulfuric acid, nitric acid and phosphoric acid, and examples of the latter include carboxylic acids such as formic acid, acetic acid and oxalic acid. Can be

開始剤として用いる化合物の種類に由来して、 フッ素ゴム水性分散液が 酸性を呈することがある。 この場合、 加硫剤や加硫促進剤の添加前に、 水 性分散液に塩基を添加して、 中和しておくことができる。 この場合も、 加 硫剤ゃ加硫促進剤は固溶体にしておく必要はない。  Due to the type of compound used as the initiator, the aqueous fluororubber dispersion may exhibit acidity. In this case, before adding the vulcanizing agent or the vulcanization accelerator, the aqueous dispersion may be neutralized by adding a base. Also in this case, the vulcanizing agent ゃ the vulcanization accelerator need not be in a solid solution.

塩基は、 フッ素ゴムも水性分散液の p Hが 7〜 9になるような量で添加 するのが好ましい。  The base is preferably added in such an amount that the fluororubber also has a pH of 7 to 9 in the aqueous dispersion.

塩基としては、 ァミン、 アンモニア、 アルカリ金属水酸化物、 アルカリ 土類金属水酸化物等が使用できるが、 N H 4 O H、 N a2 C〇3が好ましい。 本発明の方法では、 フッ素ゴム水性分散液に上記固溶体等を添加し、 凝 析させ、 凝析したフッ素ゴム組成物を常套の方法により水性媒体から取り 出す。 As the base, Amin, ammonia, alkali metal hydroxides, although alkaline earth metal hydroxides can be used, preferably NH 4 OH, N a 2 C_〇 3. In the method of the present invention, the solid solution or the like is added to the aqueous fluororubber dispersion, The precipitated and coagulated fluororubber composition is removed from the aqueous medium by a conventional method.

凝析は、 常套の方法で行えばよい。 例えば、 固溶体を添加したフッ素ゴ— ム水性分散液に、 適当な無機または有機酸 (例えば、 塩酸、 硫酸、 硝酸、 リン酸、 ギ酸、 酢酸、 蓚酸など) を添加する。 所望により、 無機または有 機凝析剤、 例えば塩化マグネシウム、 塩化アンモニム、 カリ ミ ヨゥバン、 ポリアルキルアミンまたはその塩などを併用することができる。  Coagulation may be performed by a conventional method. For example, a suitable inorganic or organic acid (for example, hydrochloric acid, sulfuric acid, nitric acid, phosphoric acid, formic acid, acetic acid, oxalic acid, etc.) is added to the aqueous dispersion of fluorine rubber to which the solid solution has been added. If desired, an inorganic or organic coagulant such as magnesium chloride, ammonium chloride, potassium chloride, polyalkylamine or a salt thereof can be used in combination.

フッ素ゴム水性分散液には、 フッ素ゴム組成物に通常添加される添加剤 を加えておいてもよい。 フッ素ゴム水性分散液に加えておいてよい添加剤 としては、 カーボンブラック、 クレー、 珪藻土、 タルクなどの充填剤や補 強剤が例示できる。 必要に応じて、 可塑剤や着色剤を添加することもでき る。  To the aqueous fluororubber dispersion, additives which are usually added to the fluororubber composition may be added. Examples of additives that may be added to the aqueous fluororubber dispersion include fillers and reinforcing agents such as carbon black, clay, diatomaceous earth, and talc. If necessary, a plasticizer or a coloring agent can be added.

実施例  Example

以下、 実施例を示し、 本発明を具体的に説明する。  Hereinafter, the present invention will be described specifically with reference to Examples.

実施例 1 〜 3及び比較例 1  Examples 1 to 3 and Comparative Example 1

フッ素ゴムとして、 特開昭 5 2— 8 4 2 7 1号公報の実施例に記載の方 法により合成したビニリデンフルオラィ ドーへキサフルォロプロピレン 2 元共重合体 (ビニリデンフルオラィ ド :へキサフルォロプロピレン(モル 比) = 7 8 : 2 2 ) を用いた。  Vinylidenefluoride hexafluoropropylene binary copolymer (vinylidenefluoride: he) synthesized by the method described in Examples of Japanese Patent Application Laid-Open No. 52-84271 is used as the fluororubber. Xafluoropropylene (molar ratio) = 78:22) was used.

具体的な合成方法は以下の通りである。  The specific synthesis method is as follows.

(第 1段階の重合)  (First stage polymerization)

内容積 3 6 . 6 リ ツ トルの重合槽に純水 1 5 リ ツ トルを仕込み、 系内を チッ素ガスで充分置換したのち、 ビニリデンフルオラィ ドーへキサフルォ 口プロピレン混合単量体 (モル比 6 5 : 3 5 ) 6 9 0 gを仕込み、 撹拌し ながら内温を 8 0 °Cに上昇させた。 ついで、 これに過硫酸アンモニゥム 2 6 . 3 gを純水 1 0 O mlに溶解した溶液をチッ素ガスで圧入し重合を開 始させた。 同時にあらかじめ調製された濃度 2 0 7 g/ lの過硫酸アンモ ニゥム水溶液を過硫酸アンモニゥムの分解に見合う l ml/minの速度で注 - 入し、 系内の未分解過硫酸アンモニゥムの濃度を一定に保った。 After charging 15 liters of pure water to a polymerization tank having an internal volume of 36.6 liters, and thoroughly replacing the system with nitrogen gas, vinylidenefluoride hexane mixed propylene mixed monomer (molar ratio) 65:35) 690 g was charged, and the internal temperature was raised to 80 ° C while stirring. Then, add ammonium persulfate 2 A solution in which 6.3 g was dissolved in 10 O ml of pure water was injected with nitrogen gas to start polymerization. At the same time, inject a pre-prepared aqueous solution of ammonium persulfate with a concentration of 207 g / l at a rate of l ml / min commensurate with the decomposition of the ammonium persulfate to keep the concentration of undecomposed ammonium persulfate in the system constant. Kept.

重合の進行とともに圧力が降下するので、 ビニリデンフルオライ ド一へ キサフルォロプロピレン混合単量体 (モル比 7 8 : 2 2 ) を逐次圧入し、 反応圧力を 8 kgZcm2 Gに維持して反応を続け、 1 6 4分後に加熱、 撹拌 を停止して、 系内の単量体を放出し反応を停止させた。 Since the pressure decreases as the polymerization proceeds, the monomer mixture of xafluoropropylene (molar ratio: 78:22) is sequentially injected into vinylidene fluoride, and the reaction pressure is maintained at 8 kgZcm 2 G. The reaction was continued, and after 164 minutes, the heating and stirring were stopped, and the monomers in the system were released to stop the reaction.

かく して得られた水性分散液の濃度は 2 1 . 0重量%であり、 該水性分 散液の一部から常法により共重合体を取出して極限粘度 〔7]〕 を測定した ところ、 0 . 9 0であった。  The concentration of the aqueous dispersion thus obtained was 21.0% by weight. The copolymer was removed from a part of the aqueous dispersion by a conventional method, and the intrinsic viscosity [7] was measured. 0.90.

(第 2段階の重合)  (Second stage polymerization)

前記第 1段階の重合反応によってえた水性分散液中には未分解の過硫酸 アンモニゥムを含んでいるので、 この過硫酸アンモニゥムを分解させるた めに該水性分散液を活性炭で処理した。  Since the aqueous dispersion obtained by the first-stage polymerization reaction contains undecomposed ammonium persulfate, the aqueous dispersion was treated with activated carbon to decompose the ammonium persulfate.

処理後の水性分散液 3リットルと純水 1 2リツトルを内容積 3 6 . 6リ ットルの重合槽に入れ、 系內をチッ素ガスで充分置換したのちビニリデン フルオラィ ドーへキサフルォロプロピレン混合単量体 (モル比 6 5 : 3 5 ) 1 2 0 0 gを仕込み、 撹拌しながら内温を 7 0 °Cに上昇させた。 つい で、 これにジィソプロピルパーォキシジカーボネート 1 5 gをチッ素ガス で圧入し重合を開始させた。  3 liters of the aqueous dispersion after treatment and 12 liters of pure water are placed in a polymerization tank with an internal volume of 36.6 liters, and the system is sufficiently replaced with nitrogen gas, and then vinylidene fluoride is mixed with xafluoropropylene. 1200 g of a monomer (molar ratio: 65:35) was charged, and the internal temperature was raised to 70 ° C. while stirring. Next, 15 g of diisopropylpropyl peroxydicarbonate was injected with nitrogen gas to start polymerization.

重合の進行とともに圧力が降下するので、 ビニリデンフルオラィ ドーへ キサフルォロプロピレン混合単量体 (モル比 7 8 : 2 2 ) を逐次圧入し、 反応圧力を 1 4 kgZcm2 Gに維持して反応を続け、 2 2 0分後に加熱、 撹 拌を停止して、 系内の単量体を放出し反応を停止させた。 かく してえられた水性分散液の濃度は 2 7. 3重量%であり、 該水性分 液中の共重合体の極限粘度 〔 〕 は 0. 8 9であった。 As the pressure decreases as the polymerization proceeds, the monomer mixture of xafluoropropylene (molar ratio: 78:22) is sequentially injected into vinylidene fluoride, and the reaction pressure is maintained at 14 kgZcm 2 G. The reaction was continued, and after 220 minutes, heating and stirring were stopped to release the monomers in the system and stop the reaction. The concentration of the aqueous dispersion thus obtained was 27.3% by weight, and the intrinsic viscosity [] of the copolymer in the aqueous dispersion was 0.89.

(実施例 1 ) - ビニリデンフルオラィ ドーへキサフルォロプロピレン共重合体の 2 7. 3 %水性分散液 1. 3 リ ッ トルに、 「固溶体」 8. 7 gを添加し、 撹拌下、 3%カリ ミ ヨウバン水溶液で凝析を行い、 分離後、 水洗、 乾燥を行って含 フッ素弾性共重合体を得た。  (Example 1)-To 7.3 liters of a 27.3% aqueous dispersion of vinylidenefluoride hexafluoropropylene copolymer, 8.7 g of "solid solution" was added, and stirred. After coagulation with a 3% potassium alum solution, separation was performed, followed by washing and drying to obtain a fluorinated elastic copolymer.

使用した 「固溶体」 は、 ビスフエノール AF 2重量部と DBU— B (8 一ベンジル一 1. 8—ジァザビシクロ 〔5 , 4, 0 ] 一 7—ゥンデセニゥ ムクロリ ド) 0. 3 5重量部とを混合し、 1 7 0°Cに加熱して、 撹拌下に 両成分を溶融して均一に混合し、 次いで冷却して調製した。  The “solid solution” used was a mixture of 2 parts by weight of bisphenol AF and 0.35 parts by weight of DBU-B (8-benzyl-1.8-diazabicyclo [5,4,0] -17-indesenium chloride). Then, the mixture was heated to 170 ° C., and both components were melted and mixed uniformly with stirring, and then cooled to prepare.

(実施例 2)  (Example 2)

ビニリデンフルオラィ ドーへキサフルォロプロピレン共重合体の 2 7. 3 %水性分散液 1. 3 リ ツ トルに 1 0 %塩酸水溶液 7. 5 c cを加え、 撹 拌下にビスフエノール一 AF 7. 4g、 DBU— B 1. 3 gを加えた。 以下、 実施例 1 と同様に凝析、 分離、 水洗、 乾燥して、 含フッ素弾性共重 合体を得た。  27.3% aqueous dispersion of vinylidenefluoride hexafluoropropylene copolymer To 1.3 liters, add 7.5 cc of a 10% aqueous hydrochloric acid solution, and stir with bisphenol-AF 7 4 g, DBU—B 1. 3 g was added. Thereafter, coagulation, separation, washing with water and drying were carried out in the same manner as in Example 1 to obtain a fluorinated elastic copolymer.

(実施例 3)  (Example 3)

ビニリデンフルオラィ ドーへキサフルォロプロピレン共重合体の 2 7. 3 %水性分散液 1. 3 リ ッ トルに 1 0 %炭酸ナトリゥム水溶液 6. 5 c c を加え、 撹拌下にビスフエノールー A F 7. 4g、 DBU— B 1. 3g を加えた。 以下、 実施例 1 と同様に凝析、 分離、 水洗、 乾燥して、 含フッ 素弾性共重合体を得た。  Vinylidenefluoride 27.3% aqueous dispersion of hexanefluoropropylene copolymer To 1.3 liters, add 6.5 cc of 10% aqueous sodium carbonate solution, and add 7.4 g of bisphenol-AF with stirring. , DBU-B 1.3 g was added. Thereafter, coagulation, separation, washing with water and drying were carried out in the same manner as in Example 1 to obtain a fluorine-containing elastic copolymer.

(比較例 1 )  (Comparative Example 1)

比較のため、 ビニリデンフルオライ ド一へキサフルォロプロピレン 2元 共重合体の 2 7. 3%水溶液を通常の方法にて凝析、 分離、 水洗、 乾燥し て 2元共重合体を得、 この 2元共重合体 1 00重量部に対し、 ビスフエノ ール AF 2重量部と DBU— B 0. 3 5重量部を順次加えてロール上にで 室温で混練りすることにより、 含フッ素弾性共重合体を得た。 For comparison, vinylidene fluoride-hexafluoropropylene 2 yuan A 27.3% aqueous solution of the copolymer is coagulated, separated, washed with water and dried by a usual method to obtain a binary copolymer. 2 parts by weight of AF and 0.35 parts by weight of DBU-B were sequentially added and kneaded on a roll at room temperature to obtain a fluorinated elastic copolymer.

各実施例及び比較例で得た共重合体に、 表 1に示す配合量 (重量部) で 他の添加剤を順次加えてロール上にて室温で混練り し、 一夜放置して熟成 させた。  To the copolymers obtained in the respective Examples and Comparative Examples, other additives were sequentially added in the blending amounts (parts by weight) shown in Table 1, kneaded on a roll at room temperature, and left to mature overnight. .

その後再練りを行い、 金型に入れ、 温度 1 7 0°Cで、 50 k g / c m2 の加圧下に 1 0分間 1次加硫を行い、 シートおよび P 24 O—リングを 成形した。 ついで成形品を金型から取り出し、 温度 2 3 0°Cの炉内で 24 時間 2次加硫を行った。 Thereafter, re-kneading was performed, the mixture was placed in a mold, and subjected to primary vulcanization at a temperature of 170 ° C. under a pressure of 50 kg / cm 2 for 10 minutes to form a sheet and a P 24 O-ring. Then, the molded product was removed from the mold and subjected to secondary vulcanization in a furnace at a temperature of 230 ° C for 24 hours.

このよ うにして得た加硫フッ素ゴムのシートについて引張り強さ、 伸び 及び硬さを測定し、 一方、 P 24 O—リングについて圧縮永久ひずみを 測定した。 なお、 これらの測定は、 J I S K 6 3 0 1に準じた方法によ り行った。 結果を表 1に示す。  Tensile strength, elongation and hardness were measured for the vulcanized fluoro rubber sheet thus obtained, while compression set was measured for the P24O-ring. In addition, these measurements were performed by the method according to JIS6301. Table 1 shows the results.

また、 分散性は、 生ゴムの状態 (温度 1 00°CX 5分、 または 1 2 0°C X 5分。) で厚さ 0. 1 mmのフィルムに成形し、 40倍の拡大鏡により 加硫成分 (固溶体、 ビスフエノール A Fおよび/または DBU— B) の分 散状態を観察する。 全体が均一に見える場合、 「良好」 とし、 まだらに見 える場合、 「不良」 とする。  The dispersibility is as follows: Raw rubber (temperature of 100 ° C for 5 minutes or 120 ° C for 5 minutes) is molded into a 0.1 mm thick film, and vulcanized components are magnified with a 40x magnifying glass. Observe the dispersion of (solid solution, bisphenol AF and / or DBU-B). If the whole looks uniform, it is rated "good", and if it looks mottled, it is rated "bad".

ロール加工性は、 混練用の前後のロールに別れることなく配合物をスム 一ズに混練できる時は 「良好」 とし、 できない時は 「不良」 とする。 比較例 実施例 1 実施例 2 実施例 3 フ ッ素ゴム 1 0 0 1 0 0 1 0 0 1 0 0 固溶体 ― 2 . 3 5 ― ― ビス フ エ ノ ール A F 2 ― 2 2The roll processability is defined as “good” when the compound can be kneaded smoothly without being separated into rolls before and after kneading, and “poor” when not. Comparative Example Example 1 Example 2 Example 3 Fluoro rubber 1 0 0 1 0 0 1 0 0 1 0 0 Solid solution ― 2.3 5 ― ― Bisphenol AF 2 ― 2 2

D B U - B 0 . 3 5 ― 0 . 3 5 0 . 3 5D B U-B 0.35-0.35 0.35

M Tカーボンブラ ッ ク 2 0 2 0 2 0 2 0 酸化マ グネシウム 3 3 3 3 水酸化カルシウム 6 6 6 6 加硫成分の分散性 良好 同左 同左 同左MT black Black 202 0 200 Magnesium oxide 3 3 3 3 Calcium hydroxide 6 6 6 6 Good dispersibility of vulcanized components Same as left Same as left Same as left

-ル加工性 良好 同左 同左 同左 加 プレス加硫 170。C X 10分 同左 同左 同左 硫 オーブン加硫 230°C X24時間 同左 同左 同左 常 100%引張応力 (kg/cm ) 6 4 6 9 7 0 6 7 態 引張強さ (kg/cm") 1 5 2 1 6 5 1 5 8 1 5 5 物 伸ぴ(% ) 1 9 0 2 2 0 2 1 0 2 0 5 性 硬 さ 7 3 7 4 7 4 7 3 圧縮永久ひずみ(% ) 1 7 . 0 1 5 . 0 1 6 . 1 1 6 . 9Same as left Same as left Same as left Same as left Vulcanization 170. CX 10 min Same as left Same as left Same as left Sulfur Oven vulcanization 230 ° C X24 hours Same as left Same as left Same as left Normal 100% tensile stress (kg / cm) 6 4 6 9 7 0 6 7 State Tensile strength (kg / cm ") 1 5 2 1 6 5 1 5 8 1 5 5 Object elongation (%) 1 90 2 220 0 210 205 Hardness 7 3 7 4 7 4 7 3 Compression set (%) 1 7.0 0 15. 0 1 6 .1 1 6 .9

( 200°C X70時間) (200 ° C x 70 hours)

(実施例 4)  (Example 4)

ビニリデンフルオラィ ドーへキサフルォロプロピレン共重合体の 2 7. 3%水性分散液 1. 3 リ ッ トルに固溶体 9. 3 gを添加し、 撹拌下、 3% カリ ミヨウバン水溶液で凝析を行い、 分離後、 水洗、 乾燥を行って含フッ 素弾性共重合体を得た。  27.3% aqueous dispersion of vinylidenefluorhexafluoropropylene copolymer, 9.3 g of solid solution was added to 1.3 liters, and coagulated with 3% potassium alum solution under stirring. After separation, washing and drying were performed to obtain a fluorine-containing elastic copolymer.

使用した固溶体は、 ビスフエノール AF 2重量部と BT P P C (ベンジ ルトリフエニルホスホニゥムクロリ ド) 0. 5重量部とを混合し、 1 7 0°Cに加熱して、 撹拌下に両成分を溶融して均一に混合し、 次いで冷却し て調製した。  The solid solution used was a mixture of 2 parts by weight of bisphenol AF and 0.5 part by weight of BT PPC (benzyltriphenylphosphonium chloride), heated to 170 ° C, and stirred both components. Was melted and mixed uniformly, and then cooled to prepare.

(比較例 2)  (Comparative Example 2)

比較のため、 ビニリデンフルオラィ ドーへキサフルォロプロピレン 2元 共重合体の 2 7. 3%水溶液を通常の方法にて凝析、 分離、 水洗、 乾燥し て 2元共重合体を得、 この 2元共重合体 1 00重量部に対し、 ビスフエノ ール A F 2重量部と B T P P C 0. 5重量部を順次加えてロール上にて室 温で混練りすることにより、 含フッ素弾性共重合体を得た。  For comparison, a 27.3% aqueous solution of vinylidenefluoride hexafluoropropylene binary copolymer was coagulated, separated, washed with water and dried by a usual method to obtain a binary copolymer. To 100 parts by weight of this binary copolymer, 2 parts by weight of bisphenol AF and 0.5 part by weight of BTPPC were sequentially added and kneaded on a roll at room temperature to obtain a fluorinated elastic copolymer. I got

実施例 4及び比較例 2で得た共重合体に、 表 2に示す配合量 (重量部) で他の添加剤を順次加えてロール上にて室温で混練り し、 一夜放置して熟 成させた。 The amounts shown in Table 2 (parts by weight) were added to the copolymers obtained in Example 4 and Comparative Example 2. Then, other additives were sequentially added, kneaded on a roll at room temperature, and left overnight to ripen.

その後、 前記実施例 1〜 3及び比較例 1 と同様に、 加硫フッ素ゴムシー トについて、 引張り強さ、 伸び及び硬さを測定した。 結果を表 2に示す。 表 2  Thereafter, in the same manner as in Examples 1 to 3 and Comparative Example 1, the tensile strength, elongation, and hardness of the vulcanized fluoro rubber sheet were measured. Table 2 shows the results. Table 2

比較例 2 実施例 4  Comparative Example 2 Example 4

フッ素ゴム 1 0 0 1 0 0  Fluoro rubber 1 0 0 1 0 0

固溶体 2. 5 ビスフエノ一ル A F 2  Solid solution 2.5 Bisphenol A F 2

B T P P C 0. 5  B T P P C 0.5

M Tカーボンブラック 20 20  MT carbon black 20 20

酸化マグネシウム 3 3  Magnesium oxide 3 3

水酸化カルシウム 6 6  Calcium hydroxide 6 6

加硫成分の分散性 良好 良好  Good dispersibility of vulcanized components Good Good

D - -ル加工性 良好 良好  D--processability good good

加 プレス加硫 1 7 0 °C X 1 0分  Vulcanization Press vulcanization 170 ° C X 10 min

硫 オーブン加硫 23 0 °C X 24時間  Oven vulcanization 230 ° C X 24 hours

常 1 0 0 %引張応力 (kg/cm2) 5 1 5 3 Always 100% tensile stress (kg / cm 2 ) 5 1 5 3

態 引張強さ(kg/cm2) 1 6 9 1 7 0 State Tensile strength (kg / cm 2 ) 1 6 9 1 7 0

物 伸び (%) 2 20 2 3 0  Object elongation (%) 2 20 2 3 0

性 硬さ 7 2 7 3  Sex hardness 7 2 7 3

Claims

請 求 の 範 囲 The scope of the claims 1 . 含フッ素共重合体の水性分散液に、 ォニゥム化合物とポリ ヒ ドロキ シ化合物又はその塩との固溶体を添加し、 次いで、 含フッ素共重合体と該- 固溶体とを含んでなる組成物を凝析させ、 分離することを含んでなる含フ ッ素共重合体組成物の製法。  1. To an aqueous dispersion of a fluorinated copolymer, add a solid solution of an onium compound and a polyhydroxy compound or a salt thereof, and then prepare a composition comprising the fluorinated copolymer and the solid solution. A process for producing a fluorine-containing copolymer composition comprising coagulating and separating. 2 . ォニゥム化合物が、 第四級アンモニゥム塩及び第四級ホスホニゥム 塩からなる群から選択された少なく とも 1種の第四級塩である請求項 1に 記載の製法。  2. The method according to claim 1, wherein the ammonia compound is at least one quaternary salt selected from the group consisting of a quaternary ammonium salt and a quaternary phosphonium salt. 3 . 固溶体が、 第四級アンモニゥム塩とポリ ヒ ドロキシ化合物との固溶 体、 第四級アンモニゥム塩とポリ ヒ ドロキシ化合物の塩との固溶体、 第四 級ホスホニゥム塩とポリ ヒ ド キシ化合物との固溶体、 および第四級ホス ホニゥム塩とポリ ヒ ドロキシ化合物の塩との固溶体よりなる群から選択さ れた少なく とも 1種の固溶体である請求項 1に記載の製法。  3. The solid solution is a solid solution of a quaternary ammonium salt and a polyhydroxy compound, a solid solution of a quaternary ammonium salt and a salt of a polyhydroxy compound, and a solid solution of a quaternary phosphonium salt and a polyhydroxy compound. 2. The method according to claim 1, wherein the method is a solid solution and at least one solid solution selected from the group consisting of a solid solution of a quaternary phosphonium salt and a salt of a polyhydroxy compound. 4 . 固溶体が、 第四級アンモニゥム塩とポリ ヒ ドロキシ化合物との固溶 体である請求項 1に記載の製法。  4. The method according to claim 1, wherein the solid solution is a solid solution of a quaternary ammonium salt and a polyhydroxy compound. 5 . 第四級アンモニゥム塩が、 8 —ベンジル _ 1 , 8 —ジァザビシクロ [ 5 . 4 . 0 ] - 7 —ゥンデセニゥムクロリ ドであり、 ポリ ヒ ドロキシ化 合物が 2 , 2 —ビス(4ーヒ ドロキシフエニル)パーフルォロプロパンであ る請求項 4に記載の製法。  5. The quaternary ammonium salt is 8—benzyl_1,8—diazabicyclo [5.4.0] -7—indesenium chloride, and the polyhydroxy compound is 2,2— 5. The method according to claim 4, which is bis (4-hydroxyphenyl) perfluoropropane. 6 . 固溶体が、 第四級ホスホニゥム塩とポリ ヒ ドロキシ化合物との固溶 体である請求項 1に記載の製法。  6. The method according to claim 1, wherein the solid solution is a solid solution of a quaternary phosphonium salt and a polyhydroxy compound. 7 . 第四級ホスホニゥム塩が、 ベンジルトリフエニルホスホニゥムクロ リ ドであり、 ポリ ヒ ドロキシ化合物が 2 , 2 —ビス(4—ヒ ドロキシフエ ニル)パーフルォロプロパンである請求項 6に記載の製法。  7. The method according to claim 6, wherein the quaternary phosphonium salt is benzyltriphenylphosphonium chloride, and the polyhydroxy compound is 2,2-bis (4-hydroxyphenyl) perfluoropropane. Manufacturing method. 8 . 第四級アンモニゥム塩とポリ ヒ ドロキシ化合物との固溶体、 第四級 アンモニゥム塩とポリヒ ドロキシ化合物の塩との固溶体、 第四級ホスホニ ゥム塩とポリヒ ドロキシ化合物との固溶体、 および第四級ホスホニゥム塩 とポリヒ ドロキシ化合物の塩との固溶体よりなる群から選択された少なく― とも 2種の固溶体を用いる請求項 1に記載の製法。 8. Quaternary ammonium salt and solid solution of polyhydroxy compound, quaternary At least one selected from the group consisting of a solid solution of an ammonium salt and a salt of a polyhydroxy compound, a solid solution of a quaternary phosphonium salt and a polyhydroxy compound, and a solid solution of a quaternary phosphonium salt and a salt of a polyhydroxy compound. 2. The method according to claim 1, wherein both of the two solid solutions are used. 9 . 固溶体の平均粒径が 1 0〜 2 0 0 0 mである請求項 1に記載の製 法。  9. The method according to claim 1, wherein the solid solution has an average particle size of 10 to 200 m. 1 0 . 固溶体を添加後、 かつ凝析前に、 ポリ ヒ ドロキシ化合物又はその 塩を該水性分散液に添加する請求項 1に記載の製法。  10. The process according to claim 1, wherein a polyhydroxy compound or a salt thereof is added to the aqueous dispersion after adding the solid solution and before coagulation. 1 1 . 固溶体を添加後、 該水性分散液に凝析剤を添加して凝析する請求 項 1又は 1 0に記載の製法。  11. The method according to claim 1 or 10, wherein after adding the solid solution, a coagulant is added to the aqueous dispersion for coagulation. 1 2 . 固溶体を添加後、 該水性分散液に酸を添加して凝析する請求項 1 又は 1 0に記載の製法。  12. The method according to claim 1 or 10, wherein after the solid solution is added, an acid is added to the aqueous dispersion for coagulation. 1 3 . 含フッ素共重合体と固溶体とを含んでなる組成物を凝祈、 分離後、 練りながら乾燥する請求項 1、 1 0、 1 1および 1 2のいずれかに記載の 製法。  13. The method according to any one of claims 1, 10, 11 and 12, wherein the composition comprising the fluorinated copolymer and the solid solution is pulverized, separated, and kneaded and dried. 1 4 . 乳化剤を含む含フッ素共重合体の水性分散液に酸を添加して乳化 剤の乳化作用を低下させ、 その後、 ォニゥム化合物とポリヒ ドロキシ化合 物又はその塩を添加し、 含フッ素共重合体、 ォニゥム化合物およびポリヒ ドロキシ化合物又はその塩を含んでなる組成物を凝析させ、 分離すること を含んでなる含フッ素共重合体組成物の製法。  14. Addition of an acid to the aqueous dispersion of the fluorine-containing copolymer containing the emulsifier to reduce the emulsifying action of the emulsifier, followed by addition of the honium compound and the polyhydroxy compound or a salt thereof, to give the fluorine-containing copolymer. A method for producing a fluorinated copolymer composition comprising coagulating, coagulating and separating a composition comprising an onium compound and a polyhydroxy compound or a salt thereof. 1 5 . p Hが 7〜 9の含フッ素共重合体の水性分散液に、 ォニゥム化合 物とポリヒ ドロキシ化合物又はその塩とを添加し、 次いで、 含フッ素共重 合体、 ォニゥム化合物およびポリヒ ドロキシ化合物又はその塩を含んでな る組成物を凝析させ、 分離することを含んでなる含フッ素共重合体組成物 の製法。  15. An ionic compound and a polyhydroxy compound or a salt thereof are added to an aqueous dispersion of a fluorinated copolymer having a pH of 7 to 9, and then the fluorinated copolymer, the honium compound and the polyhydroxy compound are added. Alternatively, a method for producing a fluorine-containing copolymer composition, comprising coagulating and separating a composition comprising a salt thereof.
PCT/JP1998/002294 1997-05-26 1998-05-26 Process for producing fluorine-containing copolymer composition Ceased WO1998054253A1 (en)

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US7304115B2 (en) 2003-12-30 2007-12-04 3M Innovative Properties Company Fluoropolymer coagulation method and composition
US7402630B2 (en) 2004-12-16 2008-07-22 3M Innovative Properties Company Curing compositions for fluoropolymers
US8906821B2 (en) 2009-06-25 2014-12-09 3M Innovative Properties Company Curing compositions for fluoropolymers

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JPS5276359A (en) * 1975-12-20 1977-06-27 Daikin Ind Ltd Fluorine-containing rubber compositions
JPS5714775B2 (en) * 1978-09-26 1982-03-26
JPS56147840A (en) * 1980-04-16 1981-11-17 Daikin Ind Ltd Production of fluorine rubber-vulcanizing composition
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JP2000351882A (en) * 1999-06-14 2000-12-19 Daikin Ind Ltd Aqueous composition for vulcanizing fluororubber and coated article
US7208553B2 (en) 2001-04-30 2007-04-24 3M Innovative Properties Company Fluoropolymer curing system
US7304115B2 (en) 2003-12-30 2007-12-04 3M Innovative Properties Company Fluoropolymer coagulation method and composition
US7435785B2 (en) 2003-12-30 2008-10-14 3M Innovative Properties Company Fluoropolymer coagulation method and composition
US7563852B2 (en) 2003-12-30 2009-07-21 3M Innovative Properties Company Fluoropolymer coagulation method and composition
US7402630B2 (en) 2004-12-16 2008-07-22 3M Innovative Properties Company Curing compositions for fluoropolymers
US8906821B2 (en) 2009-06-25 2014-12-09 3M Innovative Properties Company Curing compositions for fluoropolymers

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