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WO1998042759A1 - Vinyl chloride resin powder and process for preparing the same - Google Patents

Vinyl chloride resin powder and process for preparing the same Download PDF

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Publication number
WO1998042759A1
WO1998042759A1 PCT/JP1998/001201 JP9801201W WO9842759A1 WO 1998042759 A1 WO1998042759 A1 WO 1998042759A1 JP 9801201 W JP9801201 W JP 9801201W WO 9842759 A1 WO9842759 A1 WO 9842759A1
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WIPO (PCT)
Prior art keywords
vinyl chloride
polymerization
weight
resin powder
chloride resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1998/001201
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French (fr)
Japanese (ja)
Inventor
Kazuyoshi Fuse
Masayoshi Mori
Yasuhiko Fujii
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Dai Ichi Vinyl Corp
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Shin Dai Ichi Vinyl Corp
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Filing date
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Application filed by Shin Dai Ichi Vinyl Corp filed Critical Shin Dai Ichi Vinyl Corp
Priority to JP54542098A priority Critical patent/JP3973235B2/en
Publication of WO1998042759A1 publication Critical patent/WO1998042759A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08FMACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
    • C08F14/00Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by a halogen
    • C08F14/02Monomers containing chlorine
    • C08F14/04Monomers containing two carbon atoms
    • C08F14/06Vinyl chloride

Definitions

  • Vinyl chloride resin powder and method for producing the same
  • the present invention relates to a vinyl chloride resin powder and a method for producing the same. More specifically, the present invention is porous, excellent in plasticizer absorption, high in bulk density, has good processing productivity, has a large volume resistivity value, and has a good appearance with few fish eyes.
  • the present invention relates to a general-purpose vinyl chloride resin powder for giving a molded article, and a method for efficiently producing the same. Background art
  • General-purpose vinyl chloride resin powders are widely used in many fields as hard products and soft products because they can be mass-produced and are inexpensive.
  • this general-purpose vinyl chloride resin powder for example, in the presence of a suspending agent such as a cellulose derivative, polyvinyl alcohol, or gelatin, vinyl chloride alone or mainly containing vinyl chloride can be copolymerized with the same.
  • a suspending agent such as a cellulose derivative, polyvinyl alcohol, or gelatin
  • vinyl chloride alone or mainly containing vinyl chloride can be copolymerized with the same.
  • a method of performing suspension polymerization with an unsaturated monomer is known.
  • those having excellent porosity have disadvantages such as low bulk density, non-uniform particle size and existence of fine particles.
  • those with a high bulk density have the disadvantage of poor porosity.
  • a resin powder having a high bulk density is preferable from the viewpoints of high-speed processing accompanying cost reduction and energy saving, improvement in workability during processing, and improvement in productivity in molding processing.
  • the porosity is poor, the plasticizer absorbs poorly, and as a result, the work efficiency is inevitably reduced, for example, when processing agricultural films, and the appearance of the molded product is poor due to the increase in fish eyes And other problems arise.
  • the butyl chloride resin powder with less fisheye has a volume resistivity value of Tended to be small.
  • it has a high bulk density due to high productivity in extrusion processing, has few fish eyes to exhibit an excellent appearance, and has a high volume resistivity due to the requirement of excellent insulation. It has been desired to have a vinyl chloride resin powder.
  • a vinyl chloride resin powder having excellent porosity and a vinyl chloride resin powder having a high bulk density For example, as a suspending agent, (1) a degree of conversion of 65 to A combination of a polyvinyl alcohol having a degree of polymerization of 80 to 100 mol% and an average degree of polymerization of from 300 to 250 and a cellulose derivative (Japanese Patent Application Laid-Open No. 54-46884); Combination of polyvinyl alcohol having a degree of hydrolysis of 60 mol% or more and a water-soluble cellulose ether (Japanese Patent Application Laid-Open No.
  • the degree of genification is 20 to 55 mol%, and the average A method using a combination of polyvinyl alcohol having a degree of polymerization of 150 to 600 and hydroxypropylmethylcellulose (Japanese Patent Application Laid-Open No. Sho 63-156809) is disclosed.
  • Japanese Patent Application Laid-Open No. 432,208 discloses that, when a vinyl chloride polymer is subjected to suspension polymerization, first, as a dispersion stabilizer, a degree of genification of 65 to 75 mol%, an average degree of polymerization of The polymerization is carried out in the presence of a partially-genated polyvinyl alcohol having a molecular weight of 75 to 85 and hydroxypropylmethyl cellulose, and the polymerization conversion is between 5 and 60% by weight.
  • a method for producing a vinyl chloride-based polymer in which a partially-genated polyvinyl alcohol having an average degree of polymerization of 150 to 270 mol% is added.
  • a force capable of obtaining a high bulk density vinyl chloride resin powder can provide a molded product having many fish eyes, a high bulk density, and a small number of fish eyes. There is a problem that it is not possible to obtain a well-balanced vinyl chloride resin powder.
  • Japanese Patent Application Laid-Open No. Sho 60-42407 discloses that when polymerizing in the presence of a primary suspending agent such as polyvinyl alcohol having a saponification degree of 70 to 99 mol%, Degree 7 By adding at least one kind of polyvinyl ester of less than 0 mol% before or during the polymerization, a porous vinyl chloride resin powder having a high bulk density and a high volume resistivity can be obtained. It has been disclosed. Even with this method, even with this method, there is still much fishery, and further improvement in bulk density is desired.
  • a primary suspending agent such as polyvinyl alcohol having a saponification degree of 70 to 99 mol%, Degree 7
  • An object of the present invention is to provide a vinyl chloride resin powder which gives a molded article.
  • Another object of the present invention is to provide a method for efficiently producing the above-mentioned vinyl chloride resin powder having excellent performance.
  • the present inventors have conducted intensive studies to achieve the above object, and as a result, the ⁇ value is in a specific range, and the bulk density D (g / ml) of the powder and the K value are in a specific relationship. As a result, it was found that a vinyl chloride resin powder having a volume resistivity value equal to or higher than a certain value and having a smaller number of fish eyes than a specific value could be suitable for the purpose.
  • a suspending agent a combination of a polyvinyl alcohol having a terminal ionic group having a specific degree of genification and an average degree of polymerization and hydroxypropyl methylcellulose is used. Specified methods for adding these suspending agents by using in combination with polyvinyl alcohol containing a terminal ionic group and hydroxypropyl methyl cellulose having an average degree of polymerization and polyvinyl alcohol having a specific degree of genification and an average degree of polymerization. By doing so, it has been found that the vinyl chloride resin powder having the excellent performance described above can be efficiently obtained.
  • the present invention has been completed based on such findings.
  • a vinyl chloride resin powder characterized by satisfying the following relationship, and having a volume resistivity value of at least 8 ⁇ 10 13 ⁇ cm and less than five fishes:
  • a vinyl chloride resin powder having a volume resistivity value of at least 8 ⁇ 10 13 ⁇ 'cm and less than 5 fishes (hereinafter referred to as a production method [2]);
  • the vinyl chloride resin powder of the present invention needs to have the following properties.
  • the K value must be in the range of 63 to 74. This K value has a correlation with the average degree of polymerization. When the K value is in the range of 63 to 74, the average degree of polymerization is about 900 to 1600. If the K value is less than 63, there is a problem in terms of strength, such as deterioration of wear resistance and a decrease in tensile strength, and if it exceeds 74, the bulk density is reduced and workability is deteriorated. Fishiness increases as the sex worsens.
  • the K value is a value measured by the following method in accordance with DIN 53726, which shows the relationship with the average polymerization degree obtained from the specific viscosity of the solution in JIS K 6721.
  • a test solution is prepared by dissolving 0.5 g of a vinyl chloride resin powder sample in 100 ml of cyclohexanone. Next, use an Ubbelohde viscometer and set the temperature to 25 ⁇ 0. At 05 ° C, the drop seconds of the test solution and the drop seconds of the cyclohexanone used for preparing the test solution are measured, and the K value is calculated according to the following formula.
  • the bulk density D (g / ml) is a value measured by the following method in accordance with ISO 601977.
  • a funnel with a shape specified by ISO 60 1977 and a cover at the bottom is placed on the measuring cylinder 20 to 30 mm with an inner diameter of 45 ⁇ 5 mm and a capacity of 100 ⁇ 0.5 ml.
  • remove the bottom cover immediately and drop the sample into the measuring cylinder.
  • the sample raised from the cylinder is scraped off with a thin flat member to make a horizontal surface.
  • the vinyl chloride resin powder of the present invention has a volume resistivity value of 8 ⁇ 10 13 ⁇ cm or more, preferably 1 110 14 ⁇ cm or more, and has a fish eye count of 5 The number is less than 3, preferably 3 or less. This makes it possible to provide a molded article having excellent electrical insulation and a beautiful appearance.
  • the volume resistivity is a value measured as follows. That is, a mixture prepared by adding 50 parts by weight of octyl phthalate and 3 parts by weight of a lead-based stabilizer to 100 parts by weight of a vinyl chloride resin powder was mixed with a 6-inch roll for kneading. Knead at 50 ° C for 5 minutes and press the resulting sheet further at 100 ° C for 6 minutes to obtain a thickness of 1.0 ⁇ 0.15 Hidden, 120 X X 120 X Hidden Make a square test piece larger than that. After maintaining this test piece in a constant temperature and humidity room at 23 ° C and 50% for 30 minutes or more, measure the volume resistivity value in accordance with JISK6723.
  • the number of fish eyes is a value measured as follows. That is, an S compound prepared by adding 100 parts by weight of vinyl chloride resin powder, 60 parts by weight of dioctyl phosphate, 2 parts by weight of a barium-zinc composite stabilizer, and 3.5 parts by weight of a deep blue pigment was added. , were kneaded for 7 minutes at 1 4 0 ° C by kneading a 6-inch roll, to create width 1 0 0 mm, the sheet having a thickness of 0. 5 mm, the transparent particles children per 5 0 cm 2 of this sheet And this is defined as the number of fish eyes. The less fisheye, the more beautiful the formed film.
  • the vinyl chloride resin powder of the present invention having such excellent properties can be produced extremely efficiently by the production method of the present invention described below.
  • a vinyl chloride resin powder is produced by suspension polymerization in an aqueous medium.
  • vinyl chloride alone or a mixture of vinyl chloride with an unsaturated monomer copolymerizable therewith is used as a raw material monomer.
  • unsaturated monomers copolymerizable with vinyl chloride include, for example, acrylic acid, methacrylic acid, ethacrylic acid, maleic acid, gay cinnamate, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride.
  • Unsaturated monocarboxylic acids such as unsaturated dicarboxylic acids and their anhydrides; monoalkyl esters of fumaric acid and monoalkyl esters of itaconic acid; monoalkyl esters of unsaturated dicarboxylic acids; methyl, ethyl and propyl acrylate or methacrylate Unsaturated carboxylic acid esters such as butyl, octyl, cyclohexyl, and benzyl esters; unsaturated dicarboxylic acids such as dimethyl, maleic acid and fumaric acid, dimethyl, dimethyl, dipropyl, dibutyl, octyl, zinclohexyl, and dibenzyl esters Acid diesters; Binirue one ether such as ruby two Rue one ether, E chill vinyl ether, propyl vinyl ether; Orefin of ethylene, propylene, butene one 1, etc.
  • pentene one 1 Steel Aromatic monovinyl compounds such as lene and ⁇ -methylstyrene; vinyl cyanide compounds such as acrylonitrile and methacrylonitrile; unsaturated amide compounds such as acrylamide and methacrylonamide; vinyl acetate, vinyl propionate, and cabron Vinyl carboxylate esters such as vinyl acrylate and vinyl acrylate; and vinylidene chloride.
  • These copolymerizable monomers may be used alone or in combination of two or more.
  • the content of vinyl chloride in the monomer mixture should be 50% by weight or more. Preferably, it is 75% by weight or more.
  • the production method of the present invention there are two embodiments.
  • a combination of (a) hydroxypropylmethylcellulose and (b) polyvinyl alcohol having a terminal ionic group is used as a suspending agent.
  • a combination of (a) hydroxypropylmethylcellulose, (b) polyvinyl alcohol having a terminal ionic group, and (c) partially-genated polyvinyl alcohol is used as a suspending agent.
  • the hydroxypropyl methylcellulose as the component (a) in the production methods [1] and [2] is obtained by substituting a part of the hydroxyl groups of the cellulose with a hydroxypropoxy group and a methoxy group.
  • a part of the hydroxyl groups of the cellulose is obtained by substituting a part of the hydroxyl groups of the cellulose with a hydroxypropoxy group and a methoxy group.
  • the degree of substitution of the hydroxypropoxy group and the methoxy group is not particularly limited. However, from the viewpoint that a vinyl chloride resin powder having excellent plasticizer absorption and a high bulk density can be obtained, the hydroxypropoxy group and the Those having a substitution degree of 5 to 15 mol% and a methoxy group substitution degree of 15 to 35 mol% are preferred.
  • a 2% by weight aqueous solution having a viscosity at a temperature of 20 ° C. in the range of 10 to 550 centimeters is excellent in terms of suspension properties and the performance of the obtained vinyl chloride resin powder. It is suitable.
  • the hydroxypropyl methylcellulose may be used alone or in combination of two or more, and the amount of the hydroxypropyl methylcellulose used is not particularly limited. No, it is selected according to the situation, but usually, It is selected in the range of 0.01 to 0.5 part by weight per 100 parts by weight of the raw material monomer. If the amount is less than 0.01 part by weight, the polymerization system may be unstable.If the amount exceeds 0.5 part by weight, the particle size of the obtained polymer becomes too small, resulting in poor handling. Is not preferred. Considering the stability of the polymerization system and the particle size of the obtained polymer, the preferred amount of the hydroxypropyl methylcellulose is 0.02 to 0.1 part by weight per 100 parts by weight of the raw material monomer. Range.
  • the terminal ionic group-containing polyvinyl alcohol of the component (b) has an ionic group at the terminal of the partially-genated polyvinyl alcohol.
  • the ionic group is not particularly limited, but preferably includes, for example, an amino group, an ammonium group, a carboxyl group, a sulfonate group and the like.
  • Such a polyvinyl alcohol having a terminal ionic group can be easily produced according to a known method, for example, a method described in International Publication No. 91 / 155,018.
  • the terminal ionic group-containing polyvinyl alcohol may be used alone, or two or more kinds may be used in combination.
  • the amount used is not particularly limited and may be appropriately selected depending on the circumstances.In general, the amount is selected from 0.001 to 0.5 part by weight per 100 parts by weight of the raw material monomer. It is. If the amount is less than 0.001 part by weight, the effect of improving fisheye may not be sufficiently exerted.If the amount exceeds 0.5 part by weight, the bulk density of the obtained polymer becomes small, and It is not preferable because the property becomes worse.
  • the preferred amount of the terminal ionic group-containing polyvinyl alcohol is 0.01 to 0 parts by weight per 100 parts by weight of the raw material monomer. It is in the range of 1 part by weight.
  • the partially-genated polyvinyl alcohol of the component (c) in the production method [2] is a suspending agent added during the polymerization as described later, and in the present invention, the saponification degree is 70%. Those having an average degree of polymerization in the range of 280 to 50,000 are used. If the degree of genification or the average degree of polymerization is out of the above range, it is difficult to obtain a vinyl chloride resin powder having an excellent balance between plasticizer absorbency and bulk density, and the object of the present invention cannot be achieved.
  • one of these partially-genated polyvinyl alcohols may be used, or two or more of them may be used in combination.
  • the amount used is appropriately selected depending on the situation, but is usually selected in the range of 0.001 to 0.5 part by weight per 100 parts by weight of the raw material monomer. If the amount is less than 0.001 part by weight, the bulk density may be low. If the amount exceeds 0.5 part by weight, the effect of improving fish fish is not sufficiently exhibited, which is not preferable. From the viewpoints of the bulk density of the polymer and the effect of improving fishiness, the preferred use amount of this partially-genated polyvinyl alcohol is 0.01 to 0.1 part by weight per 100 parts by weight of the raw material monomer. Range.
  • suspending agents may be used.
  • Other suspending agents include, for example, polyvinyl methyl ether, polyethylene glycol, starch, sodium alginate, gelatin, carboxylated cellulose, vinyl maleate monoacetate copolymer and salts thereof, and methyl. Examples include vinyl ether-maleic anhydride copolymers and salts thereof, fatty acid esters of polyethylene glycol, and anionic, nonionic, and cationic surfactants. These can be added at an appropriate time before or during the polymerization.
  • an oil-soluble radical initiator is used as a catalyst.
  • the oil-soluble radical initiator is not particularly limited, and is conventionally used when producing a vinyl chloride polymer by a suspension polymerization method. Any one can be selected from those that are used.
  • oil-soluble radical initiator examples include dibenzoylperoxides, diacyl peroxides such as di-3,5,5-trimethylhexanoylperoxide and dilauroylbeloxide; diisopropylperoxide; Peroxydicarbonates such as oxydicarbonate, di-sec-butyl peroxydicarbonate, di-2-ethylhexylperoxydicarbonate; t-butyl peroxybivalate, t-butyl Peroxyesters such as ate; or Organic peroxides such as ruperoxide and disuccinic acid peroxide, and 2,2'-azobisisobutyronitrile, 2,2'-azobis-1-2-methylbutyronitrile, 2,2'-azo An azo compound such as bisdimethylvaleronitrile can be mentioned.
  • dibenzoylperoxides diacyl peroxides such as di-3,5,5-trimethylhexanoylperoxide and
  • One or a combination of two or more of these catalysts can be used, and the amount used is appropriately selected depending on the type and amount of the raw material monomers, the charging method, and the like. It can be selected in the range of 0.001 to 5.0 parts by weight per part by weight.
  • the suspension polymerization method in the production method [1] of the present invention is not particularly limited, and a method conventionally used for producing a vinyl chloride polymer by suspension polymerization can be used.
  • suspension polymerization can be suitably performed as follows. First, in an aqueous medium, predetermined amounts of the above-mentioned (a) component hydroxypropylmethylcellulose, (b) component-end-containing polyvinyl alcohol having an ionic group, and an oil-soluble radical initiator as a suspending agent are added in predetermined amounts.
  • a predetermined amount of vinyl chloride as a raw material or a predetermined ratio of a mixture of vinyl chloride and a copolymerizable unsaturated monomer is charged, and the temperature is usually in the range of 30 to 80 ° C with stirring.
  • the polymerization is carried out.
  • the charged amount of each material and the reaction conditions were adjusted so that the K value of the obtained polymer was in the range of 63 (average degree of polymerization of about 900) to 74 (average degree of polymerization of about 160). Etc. are appropriately selected.
  • the average degree of polymerization can be measured by the specific viscosity specified in JISK6721 (however, cyclohexanone is used as a solvent).
  • the measurement of the K value is as described above.
  • the required net stirring power per unit volume is the value obtained by dividing the stirring power excluding the rotational driving load of the transmission or reduction gear and the stirrer itself from the total stirring power by the internal volume. It can be calculated by [2].
  • NP Number of power, fixed value of stirring blade, empirical value is used.
  • Fadora 1.5,
  • n Number of rotations (1 / sec)
  • the above-mentioned hydroxypropyl methylcellulose (a) as a suspending agent, polyvinyl alcohol having a terminal ionic group as a component (b) as a suspending agent, and an oil-soluble radical initiator were respectively added.
  • a predetermined amount charge a predetermined amount of the raw material vinyl chloride or a mixture of vinyl chloride in a predetermined ratio and a copolymerizable unsaturated monomer, and stir, usually in the range of 30 to 80 ° C.
  • the polymerization is started at a temperature of. There are no particular restrictions on the order in which the above-mentioned suspending agent, oil-soluble radical initiator and raw material monomer are charged.
  • the polymerization rate (polymerization conversion rate) is 5% by weight or more
  • the partially-polyvinylated polyvinyl chloride of the component (c) is used. It is necessary to start the addition of the alcohol and continuously add the alcohol during a period in which the polymerization rate progresses at least 10% by weight, and so that the polymerization rate at the end of the addition does not exceed 70% by weight.
  • the addition of the partially-genated polyvinyl alcohol of the component (c) is started at a point in time when the conversion is less than 5% by weight, the molded article obtained by using the obtained polymer has many fish eyes, and at the end of the addition.
  • the degree of polymerization exceeds 70% by weight, the effect of increasing the bulk density of the polymer is not sufficiently exhibited.
  • the partially gamma-modified polyvinyl alcohol of the component (c) is used. %, And it is particularly advantageous to add it so that the conversion at the end of the addition does not exceed 60% by weight.
  • the addition of the partially-genated polyvinyl alcohol is completed when the rate of increase in the degree of polymerization is less than 10% by weight, or when it is added all at once, the molded product has many fish eyes, which is not preferable.
  • the component (c) As a method for adding the component (c), it is recommended to press-fit the solution with a high-pressure metering pump in the form of an aqueous solution of preferably 0.5 to 10% by weight, more preferably 1 to 5% by weight.
  • a high-pressure metering pump in the form of an aqueous solution of preferably 0.5 to 10% by weight, more preferably 1 to 5% by weight.
  • the charged amount of each material and the K value of the obtained polymer were in a range of 63 (average degree of polymerization of about 900) to 74 (average degree of polymerization of about 160). Reaction conditions and the like are appropriately selected.
  • the monomer polymerization conversion per hour is leveled and the load of reaction heat removal is made uniform as long as the object of the present invention is not impaired.
  • a polymerization inhibitor or a polymerization retarder can be appropriately added during the polymerization reaction, if desired.
  • the polymerization inhibitor and the polymerization retarder are not particularly limited, and may be appropriately selected from those conventionally used in the production of vinyl chloride polymers.
  • polymerization inhibitors examples include phenolic compounds such as hydroquinone and Pt-butylcatechol, and hydrochlorides such as N, N-getylhydroxylamine, N-dinitrosulfonylhydroxylamine ammonium salt (cuperone).
  • phenolic compounds such as hydroquinone and Pt-butylcatechol
  • hydrochlorides such as N, N-getylhydroxylamine, N-dinitrosulfonylhydroxylamine ammonium salt (cuperone).
  • Xylamine compounds organic thio compounds such as dithiobenzoyl disulfide and tetraethyl thiuram disulfide. These may be used alone or in combination of two or more.
  • examples of the polymerization retarder include cycloalkene compounds having 5 to 8 carbon atoms such as cyclopentene, cyclohexene, and cyclopentene, and these may be used alone or in combination of two or more. May be used.
  • additives such as a chain transfer agent, a cross-linking agent, and a scale inhibitor can be added to the polymerization system.
  • the polymerization pressure is usually in the range of 3 to 15 kgZcm 2 G, preferably 4 to 12 kgZcm 2 G, and the polymerization time is determined by the type of the raw material monomer, the type and amount of the catalyst, the polymerization temperature, the polymerization pressure, although it depends on various conditions such as the desired K value (desired degree of polymerization) of the obtained polymer and cannot be unconditionally determined, it is usually about 2 to 20 hours.
  • vinyl chloride polymer particles having an average particle size of about 50 to 250 / m are produced.
  • the unreacted monomer is recovered according to a conventional method, and then the polymer is taken out and dried to obtain a desired vinyl chloride resin powder.
  • the vinyl chloride resin powder thus obtained has a K value in the range of 63 to 74, and has a bulk density D (g / ml) of the powder, the above K value, and the formula [1] ]
  • A satisfies the relationship, in volume resistivity 8 1 0 1 3 ⁇ ⁇ cm or more, the number of Fi Sshuai by the measurement method is less than 5.
  • the vinyl chloride resin powder is porous and excellent in plasticizer absorption, and has a high bulk density. In addition to good processing productivity, a molded product having a large volume resistivity value, excellent electrical insulation properties, and good appearance with little fishery can be provided.
  • the physical properties of the obtained vinyl chloride resin powder were measured according to the following procedures.
  • the measurement was performed according to JIS K 6721. However, cyclohexanone was used as a solvent.
  • a reaction vessel was charged with 1400 parts by weight of vinyl acetate, 0.12 parts by weight of 3-mercaptopropionic acid, and 350 parts by weight of methanol, and the inside of the vessel was purged with nitrogen, and then heated to raise the liquid temperature to 60 ° C. When the liquid temperature reached 60 ° C, 5 parts by weight of methanol containing 0.60 parts by weight of 2,2'-azobisisobutyronitrile was added. Next Then, 25 parts by weight of methanol containing 2.54 parts by weight of 3-mercaptopropionic acid was uniformly added dropwise over 4 hours. After the completion of the dropwise addition, the reaction was carried out at 60 ° C. for 4 hours, and then the reaction solution was cooled.
  • polyvinyl acetate in the methanol solution was subjected to a genification treatment with sodium hydroxide to obtain a polyvinyl alcohol having a degree of genification of 65 mol%.
  • This polyvinyl alcohol has an average degree of polymerization of 250, and a nuclear magnetic resonance analysis (NMR) shows the presence of one COON a group at one end, and Na 0 ⁇ C-CH 2 It was confirmed that the compound had a group represented by CH 2 —S—.
  • Net stirring power required per unit volume 1.7 kW / Polymerization was started at m 3 .
  • the polymerization was carried out while maintaining the temperature at 57 ° C., and the polymerization was terminated when the polymerization pressure dropped to ⁇ kgZcra 2 G.
  • Example 2 A vinyl chloride resin powder was produced in the same manner as in Example 1, except that the amount of the terminal ionic group-containing polyvinyl alcohol was changed as shown in Table 1. Table 1 shows the evaluation results of the resin powder.
  • Example 1 the temperature was raised to 51.5 ° C, and the polymerization was carried out while maintaining the temperature at 51.5 ° C. When the polymerization pressure dropped to 5.9 kgZcm 2 G, the polymerization was terminated. Other than the above, the procedure was the same as in Example 1. Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.
  • Example 3 was carried out in the same manner as in Example 3, except that the amount of the terminal ionic group-containing PVA was changed as shown in Table 1.
  • Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.
  • Example 4 the temperature was raised to 49.5 ° C, and the polymerization was carried out while maintaining the temperature at 49.5 ° C. The procedure was performed in the same manner as in Example 4 except that the polymerization was terminated when the temperature dropped to. Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.
  • Example 1 Example 2
  • Example j 3 Example 4
  • Example 5 Example 5
  • PVA Genification degree Lily Li% J Li KJ Ri Average polymerization degree L 9 ⁇ V 9 0 9 n 0 ⁇ ⁇ J Terminal ionic group Yes Yes Yes Yes Yes Yes
  • HPMC Hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name: METROSE 60 SH50J, degree of substitution of methoxy group 28 to 30 mol%, degree of substitution of hydroxypropoxy group 7 to 7 12 mol%
  • Example 1 except that the polyvinyl alcohol having a terminal ionic group obtained in Production Example 2 was used in an amount shown in Table 2 in place of the polyvinyl alcohol having a terminal ionic group obtained in Production Example 1. Was carried out in the same manner as in Example 1 to produce a vinyl chloride resin powder. Table 2 shows the evaluation results of each vinyl chloride resin powder. Comparative Examples 3 and 4
  • Example 1 in place of the polyvinyl alcohol having a terminal ionic group obtained in Production Example 1, partially saponified polyvinyl alcohol PVA-1 having no terminal ionizable group of the kind and amount shown in Table 2 Except for using PVA-2 and PVA-2, the same procedure as in Example 1 was carried out to produce a vinyl chloride resin powder. Table 2 shows the evaluation results of each vinyl chloride resin powder.
  • Example 1 was repeated except that in place of the terminal ionic group-containing polyvinyl alcohol obtained in Production Example 1, SMS (sorbitan monostearate, nonionic surfactant) was used in the amounts shown in Table 2. This was carried out in the same manner as in Example 1 to produce a vinyl chloride resin powder. Table 2 shows the evaluation results of the resin powder.
  • SMS sorbitan monostearate, nonionic surfactant
  • Example 1 the terminal ionic group-containing polyvinyl alcohol obtained in Production Example 1 and the partially saponified polyvinyl alcohol PVA-3 obtained in Production Example 1 were used without using hydroquinylpropylmethylcellulose as a suspending agent, as shown in Table 2.
  • the procedure was performed in the same manner as in Example 1 except that the amounts shown in Table 1 were used to produce a vinyl chloride resin powder.
  • Table 2 shows the evaluation results.
  • Comparative Example 7 Comparative Example 2 was carried out in the same manner as in Comparative Example 2, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 2 shows the evaluation results of the obtained vinyl chloride resin powder.
  • Comparative Example 6 was carried out in the same manner as in Comparative Example 6, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 2 shows the evaluation results of the obtained vinyl chloride resin powder. ⁇ Comparative Example 9
  • Comparative Example 6 was carried out in the same manner as in Comparative Example 6, except that the polymerization temperature was changed to 49.5 ° C and the end pressure was changed to 5.4 kgZcm 2 G. Table 2 shows the evaluation results of the obtained vinyl chloride resin powder.
  • HPMC hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name "Metroz 60 SH50", degree of methoxy group substitution 28 to 30 mol%, degree of hydroxypropoxy group substitution 7 to 12 mol%
  • PVA-1 partially genated polyvinyl alcohol (prototype)
  • PVA-2 Partially saponified polyvinyl alcohol (prototype)
  • PVA-3 Partially saponified polyvinyl alcohol, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsenol KH-20"
  • Example 6 except that the post-addition partially saponified polyvinyl alcohol (PVA-1) was continuously added until the polymerization rate reached 20% by weight until it reached 60% by weight.
  • PVA-1 partially saponified polyvinyl alcohol
  • Table 3 shows the evaluation results of this resin powder.
  • Example 6 was carried out in the same manner as in Example 6, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G.
  • Table 3 shows the evaluation results of the obtained vinyl chloride resin powder.
  • Example 7 was carried out in the same manner as in Example 6, except that the polymerization temperature was changed to 49.5 ° C and the end pressure was changed to 5.4 kgZcm 2 G.
  • Table 3 shows the evaluation results of the obtained vinyl chloride resin powder.
  • HPMC hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name “METROSE 60 SH50”, methoxy group substitution degree 28-30 mol%, hydroxy Propoxy group substitution degree 7 to 12 mol%
  • PVA-1 Partially genated polyvinyl alcohol, manufactured by Kuraray Co., Ltd., product name "PVA635", without terminal ionic group
  • Example 6 A vinyl chloride resin powder was produced in the same manner as in Example 6, except that the post-added partially saponified polyvinyl alcohol (PVA-1) was added not during the polymerization but before the polymerization. did. Table 4 shows the evaluation results of the resin powder.
  • PVA-1 partially saponified polyvinyl alcohol
  • a vinyl chloride resin was prepared in the same manner as in Example 6, except that the partially added partially-purified polyvinyl alcohol (PVA-1) was added in a short period of time at a polymerization rate of 25 to 30% by weight. A powder was produced. Table 4 shows the evaluation results of this resin powder.
  • Example 6 polymerization was carried out using 0.02 parts by weight of partially genated polyvinyl alcohol (PVA-3) shown in Table 4 instead of 0.05 parts by weight of the terminal ionic group-containing polyvinyl alcohol obtained in Production Example 1.
  • a vinyl chloride resin powder was produced in the same manner as in Example 6, except that the partially added polyvinyl alcohol (PVA-2) was added at a polymerization rate of 30 to 60% by weight. Table 4 shows the evaluation results of this resin powder.
  • Comparative Example 10 was carried out in the same manner as in Comparative Example 10, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 4 shows the evaluation results of the obtained vinyl chloride resin powder. Comparative Example 15
  • Comparative Example 10 was carried out in the same manner as in Comparative Example 10 except that the polymerization temperature was changed to 49.5 ° C and the end pressure was changed to 5.4 kgZcm 2 G.
  • Table 4 shows the evaluation results of the obtained vinyl chloride resin powder.
  • HPMC Hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name “Metrose 60 SH50J, substitution degree of methoxy group 28-30 mol%, substitution degree of hydroxypropoxy group 7-12 mol%
  • PVA-1 Partially genated polyvinyl alcohol, manufactured by Kuraray Co., Ltd., product name “PVA635J, without terminal ionic group”
  • PVA-2 Partially genated polyvinyl alcohol, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsenol KH20", without terminal ionic group
  • PVA-3 partially genated polyvinyl alcohol, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsenol KP08J, no terminal ionic group, industrial applicability"
  • the vinyl chloride resin powder of the present invention is porous, excellent in plasticizer absorption, high in bulk density, has good processing productivity, has a large volume resistivity value, and has little fish eyes.
  • a molded article having a good appearance can be provided.
  • the vinyl chloride resin powder having the above excellent performance can be produced extremely efficiently.

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Abstract

A vinyl chloride resin powder having a K value of 63 to 74, a bulk density D (g/ml) satisfying, in relation with the K value, the formula (I): 8.5≤KD≤11, a volume specific resistance of not less than 8 x 1013 Φ.cm and a number of fish-eyes of less than 5; and a process for preparing the vinyl chloride resin powder by using as a suspending agent either (1) a combination of hydroxypropylmethylcellulose (a) with a terminally ionic polyvinyl alcohol (b) having a degree of saponification of 61 to 70 mol % and an average degree of polymerization of 150 to 350, or (2) a combination of the component (a), the component (b), and a partially saponified polyvinyl alcohol (c) having a degree of saponification of 70 to 99 mol % and an average degree of polymerization of 2800 to 5000. The vinyl chloride resin powder can provide a molding that is porous and excellent in plasticizer absorption, has a high bulk density, a good productivity in molding, and a high volume specific resistance, and is reduced in fish-eyes, that is, has a good appearance.

Description

明細書  Specification

塩化ビニル系樹脂粉体及びその製造方法 Vinyl chloride resin powder and method for producing the same

技術分野 Technical field

本発明は塩化ビニル系樹脂粉体及びその製造方法に関する。 さらに詳しくは、 本発明は、 多孔性で可塑剤吸収性に優れ、 かつ嵩密度が高く、 良好な加工生産性 を有し、 さらに体積固有抵抗値が大きい上、 フィ ッシュアイの少ない外観の良好 な成形品を与える汎用の塩化ビニル系樹脂粉体、 及びこのものを効率よく製造す る方法に関するものである。 背景技術  The present invention relates to a vinyl chloride resin powder and a method for producing the same. More specifically, the present invention is porous, excellent in plasticizer absorption, high in bulk density, has good processing productivity, has a large volume resistivity value, and has a good appearance with few fish eyes. The present invention relates to a general-purpose vinyl chloride resin powder for giving a molded article, and a method for efficiently producing the same. Background art

汎用の塩化ビニル系樹脂粉体は、 大量生産が可能で、 かつ安価であるなどのこ とから、 硬質製品や軟質製品などとして、 多くの分野において幅広く用いられて いる。  General-purpose vinyl chloride resin powders are widely used in many fields as hard products and soft products because they can be mass-produced and are inexpensive.

この汎用の塩化ビニル系樹脂粉体の製造方法としては、 例えばセルロース誘導 体、 ポリビニルアルコール、 ゼラチンなどの懸濁剤の存在下で、 塩化ビニル単独 又は塩化ビニルを主体とし、 これと共重合可能な不飽和単量体とを懸濁重合させ る方法が知られている。  As a method for producing this general-purpose vinyl chloride resin powder, for example, in the presence of a suspending agent such as a cellulose derivative, polyvinyl alcohol, or gelatin, vinyl chloride alone or mainly containing vinyl chloride can be copolymerized with the same. A method of performing suspension polymerization with an unsaturated monomer is known.

しかしながら、 従来の懸濁重合法で得られる塩化ビニル系樹脂粉体の中で、 多 孔性に優れるものは、 嵩密度が低く、 かつ粒径が不均一で微小粒子が存在するな どの欠点があるし、 一方、 嵩密度の高いものは、 多孔性に乏しいという欠点を有 している。 この嵩密度については、 低コスト化や省エネルギー化に伴う高速加工、 加工時の作業性の向上や成形加工における生産性の向上などの観点から、 高嵩密 度の樹脂粉体が好ましく、 また多孔性については、 多孔性が乏しい場合、 可塑剤 吸収性が悪く、 その結果、 例えば農業用フィルムなどの加工において、 作業効率 が低下するのを免れず、 また成形品がフィ ッシュアイの増加により、 外観が悪く なるなどの問題が生じる。  However, among the vinyl chloride resin powders obtained by the conventional suspension polymerization method, those having excellent porosity have disadvantages such as low bulk density, non-uniform particle size and existence of fine particles. On the other hand, those with a high bulk density have the disadvantage of poor porosity. Regarding the bulk density, a resin powder having a high bulk density is preferable from the viewpoints of high-speed processing accompanying cost reduction and energy saving, improvement in workability during processing, and improvement in productivity in molding processing. When the porosity is poor, the plasticizer absorbs poorly, and as a result, the work efficiency is inevitably reduced, for example, when processing agricultural films, and the appearance of the molded product is poor due to the increase in fish eyes And other problems arise.

また、 従来、 フィ ッシュアイの少ない塩化ビュル系樹脂粉体は体積固有抵抗値 が小さい傾向があった。 電線被覆用途では、 押出加工の高生産性のために高嵩密 度であって、 優れた外観を呈するためにフィッシュアイが少なく、 かつ、 優れた 絶縁性が要求されるために高体積固有抵抗値を有する塩化ビニル系樹脂粉体が望 まれていた。 Conventionally, the butyl chloride resin powder with less fisheye has a volume resistivity value of Tended to be small. In wire coating applications, it has a high bulk density due to high productivity in extrusion processing, has few fish eyes to exhibit an excellent appearance, and has a high volume resistivity due to the requirement of excellent insulation. It has been desired to have a vinyl chloride resin powder.

これまで、 多孔性に優れる塩化ビニル系樹脂粉体や嵩密度の高い塩化ビニル系 樹脂粉体を製造する試みが種々なされており、 例えば懸濁剤として、 (1 ) ゲン 化度が 6 5〜8 0モル%で、 平均重合度が 3 0 0〜 2 5 0 0のポリビニルアルコ ールとセルロース誘導体との組合せ (特開昭 5 4— 4 6 2 8 4号公報) 、 (2 ) ゲン化度 6 0モル%以上のポリビニルアルコールと水溶性セルロースエーテルと の組合せ (特開昭 6 1— 1 5 1 2 0 9号公報) (3 ) ゲン化度が 2 0 ~ 5 5モル %で、 平均重合度が 1 5 0〜6 0 0のポリビニルアルコールとヒドロキシプロピ ルメチルセルロースとの組合せ (特開昭 6 3— 1 5 6 8 0 9号公報) などを用い る方法が開示されている。  Until now, various attempts have been made to produce a vinyl chloride resin powder having excellent porosity and a vinyl chloride resin powder having a high bulk density. For example, as a suspending agent, (1) a degree of conversion of 65 to A combination of a polyvinyl alcohol having a degree of polymerization of 80 to 100 mol% and an average degree of polymerization of from 300 to 250 and a cellulose derivative (Japanese Patent Application Laid-Open No. 54-46884); Combination of polyvinyl alcohol having a degree of hydrolysis of 60 mol% or more and a water-soluble cellulose ether (Japanese Patent Application Laid-Open No. 61-151209) (3) The degree of genification is 20 to 55 mol%, and the average A method using a combination of polyvinyl alcohol having a degree of polymerization of 150 to 600 and hydroxypropylmethylcellulose (Japanese Patent Application Laid-Open No. Sho 63-156809) is disclosed.

しかしながら、 これらの方法はいずれも、 可塑剤吸収性及び嵩密度のいずれか 一方に対しては改善効果を有するものの、 両方を同時に改善する効果については 必ずしも満足しうるものではない。  However, all of these methods have an improving effect on either one of the plasticizer absorbency and the bulk density, but the effects of simultaneously improving both are not always satisfactory.

また、 特開平 4一 3 2 3 2 0 8号公報には、 塩化ビニル系重合体を懸濁重合す るに際し、 まず分散安定剤として、 ゲン化度 6 5〜7 5モル%、 平均重合度 7 5 0〜8 5 0の部分ゲン化ポリビニルアルコールとヒドロキシプロピルメチルセル ロースの存在下に重合を行い、 重合転化率が 5〜 6 0重量%の間に、 さらにゲン 化度 7 5〜8 5モル%、 平均重合度 1 5 0 0〜2 7 0 0の部分ゲン化ポリビニル アルコールを添加する塩化ビニル系重合体の製造方法が提案されている。 しかし ながら、 この方法においては、 高嵩密度の塩化ビニル系樹脂粉体を得ることがで きる力 その成形品はフィッシュアイが多く、 高嵩密度で、 かつフイシュアイの 少ない成形品を与えることができるバランスのとれた塩化ビニル系樹脂粉体を得 ることができないという問題がある。  Japanese Patent Application Laid-Open No. 432,208 discloses that, when a vinyl chloride polymer is subjected to suspension polymerization, first, as a dispersion stabilizer, a degree of genification of 65 to 75 mol%, an average degree of polymerization of The polymerization is carried out in the presence of a partially-genated polyvinyl alcohol having a molecular weight of 75 to 85 and hydroxypropylmethyl cellulose, and the polymerization conversion is between 5 and 60% by weight. There has been proposed a method for producing a vinyl chloride-based polymer in which a partially-genated polyvinyl alcohol having an average degree of polymerization of 150 to 270 mol% is added. However, in this method, a force capable of obtaining a high bulk density vinyl chloride resin powder can provide a molded product having many fish eyes, a high bulk density, and a small number of fish eyes. There is a problem that it is not possible to obtain a well-balanced vinyl chloride resin powder.

さらに、 特開昭 6 0— 4 2 4 0 7号公報には、 ケン化度 7 0〜9 9モル%のポ リビニルアルコールのような 1次懸濁剤の存在下で重合するに際し、 ゲン化度 7 0モル%未満のポリビニルエステル少なくとも 1種を重合の前、 又は重合中に添 加することにより、 多孔性で高嵩密度及び高体積固有抵抗値を有する塩化ビニル 系樹脂粉体が得られることが開示されている。 し力、しなカ ら、 この方法によって も、 まだフィ ッシュアィはかなり多く、 嵩密度もさらなる向上が望まれる。 Further, Japanese Patent Application Laid-Open No. Sho 60-42407 discloses that when polymerizing in the presence of a primary suspending agent such as polyvinyl alcohol having a saponification degree of 70 to 99 mol%, Degree 7 By adding at least one kind of polyvinyl ester of less than 0 mol% before or during the polymerization, a porous vinyl chloride resin powder having a high bulk density and a high volume resistivity can be obtained. It has been disclosed. Even with this method, even with this method, there is still much fishery, and further improvement in bulk density is desired.

このように、 従来の技術では、 多孔性、 嵩密度及び体積固有抵抗値のバランス に優れるとともに、 フィッシュアイの少な 、外観の良好な成形品を与える塩化ビ ニル系樹脂粉体を製造するのは困難であるのが実状である。 発明の開示  As described above, according to the conventional technology, it is difficult to produce a vinyl chloride resin powder which is excellent in the balance of porosity, bulk density and volume resistivity, and which gives a molded article with a small fish eye and a good appearance. The reality is that it is difficult. Disclosure of the invention

本発明の目的は、 多孔性で可塑剤吸収性に優れ、 かつ嵩密度が高く、 良好な加 ェ生産性を有し、 さらに体積固有抵抗値が大きい上、 フィ ッシュアイの少ない外 観の良好な成形品を与える塩化ビニル系樹脂粉体を提供することである。  It is an object of the present invention to provide a porous material having excellent plasticizer absorbability, a high bulk density, good heat productivity, a high volume specific resistance value, and a good appearance with few fish eyes. An object of the present invention is to provide a vinyl chloride resin powder which gives a molded article.

また、 本発明の他の目的は、 前記の優れた性能を有する塩化ビニル系樹脂粉体 を効率よく製造する方法を提供することである。  Another object of the present invention is to provide a method for efficiently producing the above-mentioned vinyl chloride resin powder having excellent performance.

本発明者らは、 前記目的を達成するために鋭意研究を重ねた結果、 κ値が特定 の範囲にあり、 かつ粉体の嵩密度 D ( g/ml) と上記 K値とが特定の関係にあつ て、 体積固有抵抗値がある値以上で、 フィッシュアイの数が特定の値未満の塩化 ビニル系樹脂粉体がその目的に適合しうることを見出した。  The present inventors have conducted intensive studies to achieve the above object, and as a result, the κ value is in a specific range, and the bulk density D (g / ml) of the powder and the K value are in a specific relationship. As a result, it was found that a vinyl chloride resin powder having a volume resistivity value equal to or higher than a certain value and having a smaller number of fish eyes than a specific value could be suitable for the purpose.

また、 懸濁剤として、 特定のゲン化度と平均重合度を有する末端イオン性基含 有ポリビニルアルコールとヒドロキシプロピルメチルセルロースとの組合せを用 いることにより、 あるいは懸濁剤として、 特定のゲン化度と平均重合度を有する 末端イオン性基含有ポリビニルアルコール、 ヒドロキシプロピルメチルセルロー ス及び特定のゲン化度と平均重合度を有するポリビニルアルコールを併用し、 こ れらの懸濁剤の添加方法を特定化することにより、 前記の優れた性能を有する塩 化ビニル系樹脂粉体が効率よく得られることを見出した。  Also, as a suspending agent, a combination of a polyvinyl alcohol having a terminal ionic group having a specific degree of genification and an average degree of polymerization and hydroxypropyl methylcellulose is used. Specified methods for adding these suspending agents by using in combination with polyvinyl alcohol containing a terminal ionic group and hydroxypropyl methyl cellulose having an average degree of polymerization and polyvinyl alcohol having a specific degree of genification and an average degree of polymerization. By doing so, it has been found that the vinyl chloride resin powder having the excellent performance described above can be efficiently obtained.

本発明は、 かかる知見に基づいて完成したものである。  The present invention has been completed based on such findings.

すなわち、 本発明は、  That is, the present invention

( 1 ) K値が 6 3〜 7 4の塩化ビニル系樹脂粉体であって、 該粉体の嵩密度 D ( g /ml) と上記 K値と力 式 [1] (1) A vinyl chloride resin powder having a K value of 63 to 74, and a bulk density D (g / ml) and the above K value and force formula [1]

8.5≤KD≤11 … [1] 8.5≤K D ≤11… [1]

の関係を満たし、 かつ体積固有抵抗値が 8 X 1013Ω · cm以上で、 フィッシュァ ィが 5個未満であることを特徴とする塩化ビニル系樹脂粉体、 A vinyl chloride resin powder characterized by satisfying the following relationship, and having a volume resistivity value of at least 8 × 10 13 Ωcm and less than five fishes:

(2)水性媒体中において、 懸濁剤の存在下、 塩化ビニル単独又は塩化ビニルを 主体とし、 これと共重合可能な不飽和単量体との混合物を懸濁重合して塩化ビニ ル系樹脂粉体を製造するに際し、 懸濁剤として、 (a)ヒ ドロキシプロピルメチル セルロースと、 (b)ケン化度が 61〜70モル%で、 かつ平均重合度が 150〜 350の末端イオン性基含有ポリビニルアルコールとの組合せを用いることを特 徴とする、 K値が 63〜74で、 粉体の嵩密度 D (gZml) と上記 K値とカ^ 式  (2) In an aqueous medium, in the presence of a suspending agent, vinyl chloride alone or vinyl chloride as a main component, and a mixture thereof with a copolymerizable unsaturated monomer is subjected to suspension polymerization to form a vinyl chloride resin. In the production of powder, as a suspending agent, (a) hydroxypropyl methylcellulose and (b) a terminal ionic group having a saponification degree of 61 to 70 mol% and an average polymerization degree of 150 to 350 It is characterized by using a combination with the contained polyvinyl alcohol, the K value is 63 to 74, the bulk density D (gZml) of the powder, the above K value and the formula

[1]  [1]

8.5≤KD≤11 … [1] 8.5≤K D ≤11… [1]

の関係を満たし、 かつ体積固有抵抗値が 8 XI 013Ω 'cm以上で、 フィッシュァ ィが 5個未満である塩化ビニル系樹脂粉体の製造方法 (以下、 製造方法 [1] と 称す) 、 And a volume resistivity value of at least 8 XI 0 13 Ω'cm and less than five fishes (hereinafter referred to as the production method [1]) ,

(3)単量体 100重量部に対し、 (a)ヒドロキシプロピルメチルセルロース 0. 01〜0.5重量部及び(b)末端イオン性基含有ポリビニルアルコール 0.001 〜0.5重量部を用いる第 (2)項記載の塩化ビニル系樹脂粉体の製造方法、 (3) The method according to item (2), wherein (a) 0.01 to 0.5 part by weight of hydroxypropylmethylcellulose and (b) 0.001 to 0.5 part by weight of polyvinyl alcohol having a terminal ionic group are used per 100 parts by weight of the monomer. A method for producing a vinyl chloride resin powder,

(4) 水性媒体中において、 (a)ヒドロキシプロピルメチルセルロースと(b)ケ ン化度 61〜70モル%、 平均重合度 150〜350の末端イオン性基含有ポリ ビニルアルコールとの存在下、 塩化ビニル単独又は塩化ビニルを主体とし、 これ と共重合可能な不飽和単量体との混合物の懸濁重合を開始し、 重合率が 5重量% 以上の時点に、 (c)ゲン化度 70〜99モル%、 平均重合度 2800〜5000 の部分ケン化ポリビニルアルコールを添加開始し、 重合率が少なくとも 10重量 %進行する期間にわたり、 かつ添加終了時の重合率が 70重量%を超えないよう に連続的に添加することを特徴とする、 K値が 63〜74で、 粉体の嵩密度 D (g /ml) と上記 K値とが、 式 [1] (4) In an aqueous medium, in the presence of (a) hydroxypropyl methylcellulose and (b) polyvinyl alcohol having a terminal ionic group having a degree of saponification of 61 to 70 mol% and an average degree of polymerization of 150 to 350, vinyl chloride Initiate suspension polymerization of a mixture of vinyl chloride alone or with a copolymerizable unsaturated monomer, and when the polymerization rate is 5% by weight or more, (c) the degree of Mol%, partially added saponified polyvinyl alcohol with an average degree of polymerization of 2800 to 5000.Start adding, and continue continuously so that the polymerization rate progresses at least 10% by weight and the polymerization rate at the end of addition does not exceed 70% by weight. The K value is from 63 to 74, and the bulk density D (g / ml) of the powder and the K value are represented by the formula [1]

8.5≤KD≤11 … [1] の関係を満たし、 かつ体積固有抵抗値が 8X 1013Ω 'cm以上で、 フィッシュァ ィが 5個未満である塩化ビニル系樹脂粉体の製造方法 (以下、 製造方法 [2] と 称す) 、 8.5≤K D ≤11… [1] A vinyl chloride resin powder having a volume resistivity value of at least 8 × 10 13 Ω'cm and less than 5 fishes (hereinafter referred to as a production method [2]);

及び as well as

(5)単量体 100重量部に対し、 (a)ヒドロキシプロピルメチルセルロース 0. 01〜0.5重量部、 (b)末端イオン性基含有ポリビニルアルコール 0.001〜 0.5重量部及び(c)部分ゲン化ポリビニルアルコール 0.001-0.5重量部 を用いる第 (4) 項記載の塩化ビニル系樹脂粉体の製造方法、  (5) With respect to 100 parts by weight of the monomer, (a) 0.01 to 0.5 part by weight of hydroxypropylmethylcellulose, (b) 0.001 to 0.5 part by weight of a terminal ionic group-containing polyvinyl alcohol, and (c) partially-genated polyvinyl alcohol The method for producing a vinyl chloride resin powder according to item (4), wherein 0.001 to 0.5 part by weight is used,

を提供するものである。 発明を実施するための最良の形態 Is provided. BEST MODE FOR CARRYING OUT THE INVENTION

本発明の塩化ビニル系樹脂粉体は、 下記の性状を有することが必要である。 まず、 K値が 63〜74の範囲にあることが必要である。 この K値は平均重合 度と相関性を有し、 K値が 63〜 74の範囲では、 平均重合度は 900〜160 0程度となる。 この K値が 63未満では耐摩耗性が悪化したり、 引張り強度が低 下するなど、 強度的な問題が生じるし、 また 74を超えると嵩密度が低くなり、 加工性も悪化し、 この加工性の悪化に伴いフィッシュアィも多くなる。  The vinyl chloride resin powder of the present invention needs to have the following properties. First, the K value must be in the range of 63 to 74. This K value has a correlation with the average degree of polymerization. When the K value is in the range of 63 to 74, the average degree of polymerization is about 900 to 1600. If the K value is less than 63, there is a problem in terms of strength, such as deterioration of wear resistance and a decrease in tensile strength, and if it exceeds 74, the bulk density is reduced and workability is deteriorated. Fishiness increases as the sex worsens.

次に、 塩化ビニル系樹脂粉体の嵩密度 D (g/ml) とこの K値とが、 式 [1]  Next, the bulk density D (g / ml) of the vinyl chloride resin powder and this K value are expressed by the following equation [1]

8.5≤KD≤11 … [1] 8.5≤K D ≤11… [1]

の関係を満たすことが必要で、 好ましくは、 KDの値が 8.7以上、 10.5以下 である。 KDの値が式 [1] の範囲を逸脱すると多孔性、 嵩密度、 体積固有抵抗 値のバランスに優れる塩化ビニル系樹脂粉体が得られず、 本発明の目的が達せら れない。 Is necessary to satisfy the relationship, preferably, the value of K D of 8.7 or more and 10.5 or less. Porosity when the value of K D of departing from the scope of formula [1], bulk density, specific volume without the vinyl chloride resin powder having excellent balance of the resistance value is obtained, is achieved which have not been object of the present invention.

なお、 該 K値は、 J I S K 6721に溶液の比粘度から求められる平均重合 度との関係が示されている D I N53726に準拠し、 下記の方法で測定した値 である。  The K value is a value measured by the following method in accordance with DIN 53726, which shows the relationship with the average polymerization degree obtained from the specific viscosity of the solution in JIS K 6721.

すなわち、 塩化ビニル系樹脂粉体試料 0.5 gをシクロへキサノン 100mlに 溶解し、 試験液を調製する。 次に、 ウベローデ型粘度計を用い、 温度 25±0. 05°Cにおいて、 上記試験液の落下秒数及び試験液の調製に用いたシクロへキサ ノンの落下秒数を測定し、 以下に示す式に従って、 K値を算出する。

Figure imgf000008_0001
That is, a test solution is prepared by dissolving 0.5 g of a vinyl chloride resin powder sample in 100 ml of cyclohexanone. Next, use an Ubbelohde viscometer and set the temperature to 25 ± 0. At 05 ° C, the drop seconds of the test solution and the drop seconds of the cyclohexanone used for preparing the test solution are measured, and the K value is calculated according to the following formula.
Figure imgf000008_0001

K=k · 103 K = k10 3

試験液の落下秒数(s)  Test liquid drop seconds (s)

ただし、 Z (相対粘度) 二  Where Z (relative viscosity)

サノンの落下秒数(s)  Sanon fall seconds (s)

C (試験液濃度) : gZl 0 Omlシクロへキサノン C (test solution concentration): gZl 0 Oml cyclohexanone

また、 該嵩密度 D (g/ml) は、 I SO 60 1977に準拠し、 下記の方法 で測定した値である。  The bulk density D (g / ml) is a value measured by the following method in accordance with ISO 601977.

すなわち、 内径 45±5mm、 容量 100±0.5 mlの測定用シリンダ一の 20 〜 30mm上に、 I SO 60 1977で規定する形状を有し、 底部にカバーが設 けられた漏斗を配置する。 十分にかきまぜた塩化ビニル系樹脂粉体試料 1 10〜 120mlを上記漏斗に入れたのち、 底部のカバーを速やかに外し、 試料を測定用 シリンダ一に落す。 シリンダ一から盛り上がった試料を薄い平たい部材ですり落 とし、 水平面とする。 次に、 シリンダー内の試料の重さを 0. l gまで正確に量 ると共に、 シリンダーの内容積を測定し、 次式により嵩密度を求める。  That is, a funnel with a shape specified by ISO 60 1977 and a cover at the bottom is placed on the measuring cylinder 20 to 30 mm with an inner diameter of 45 ± 5 mm and a capacity of 100 ± 0.5 ml. After thoroughly stirring 10 to 120 ml of the vinyl chloride resin powder sample 1 in the above funnel, remove the bottom cover immediately and drop the sample into the measuring cylinder. The sample raised from the cylinder is scraped off with a thin flat member to make a horizontal surface. Next, accurately weigh the sample in the cylinder to 0.1 g, measure the internal volume of the cylinder, and determine the bulk density by the following formula.

嵩密度 D (g/ml) =m/V  Bulk density D (g / ml) = m / V

m: シリンダ一内の試料の重量 (g)  m: Weight of sample in cylinder (g)

V: シリンダ一の内容積 (ml)  V: Internal volume per cylinder (ml)

測定は 2回行い、 その平均値を取る。 Measure twice and take the average value.

この本発明の塩化ビニル系樹脂粉体は、 また、 体積固有抵抗値が 8 X 1013Ω cm以上、 好ましくは 1 Χ 1014Ω · cm以上で、 かつ下記測定法によるフィッシュ アイの数が 5個未満、 好ましくは 3個以下である。 これにより、 電気絶縁性に優 れ、 しかも外観の美麗な成形品を与えることができる。 The vinyl chloride resin powder of the present invention has a volume resistivity value of 8 × 10 13 Ωcm or more, preferably 1 110 14 Ωcm or more, and has a fish eye count of 5 The number is less than 3, preferably 3 or less. This makes it possible to provide a molded article having excellent electrical insulation and a beautiful appearance.

なお、 該体積固有抵抗値は、 以下のようにして測定した値である。 すなわち、 塩化ビニル系樹脂粉体 100重量部にジォクチルフタレート 50重量部、 及び鉛 系安定剤 3重量部を加えて調製した混合物を、 混練用 6インチロールによって 1 5 0 °Cで 5分間混練し、 得られるシートをさらに 1 Ί 0 °Cで 6分間プレスして、 厚さ 1 . 0 ± 0. 1 5隱、 1 2 0議 X 1 2 0隱の大きさ以上の正方形テストピース を作成する。 このテストピースを 2 3 °C、 5 0 %の恒温恒湿室で 3 0分間以上保 持したのち、 J I S K 6 7 2 3に準拠して体積固有抵抗値を測定する。 The volume resistivity is a value measured as follows. That is, a mixture prepared by adding 50 parts by weight of octyl phthalate and 3 parts by weight of a lead-based stabilizer to 100 parts by weight of a vinyl chloride resin powder was mixed with a 6-inch roll for kneading. Knead at 50 ° C for 5 minutes and press the resulting sheet further at 100 ° C for 6 minutes to obtain a thickness of 1.0 ± 0.15 Hidden, 120 X X 120 X Hidden Make a square test piece larger than that. After maintaining this test piece in a constant temperature and humidity room at 23 ° C and 50% for 30 minutes or more, measure the volume resistivity value in accordance with JISK6723.

また、 フィッシュアイの数は、 以下のようにして測定した値である。 すなわち、 塩化ビニル系樹脂粉体 1 0 0重量部にジォクチルフ夕レート 6 0重量部、 バリウ ム亜鉛系複合安定剤 2重量部及び濃青色顔料 3. 5重量部を加えて調製した S合 物を、 混練用 6インチロールによって 1 4 0 °Cで 7分間混練したのち、 幅 1 0 0 mm、 厚さ 0. 5 mmのシートを作成し、 このシートについて 5 0 cm2当たりの透明粒 子数を計数し、 これをフィ ッシュアイの数とする。 フィ ッシュアイが少ないほど、 成形フィルムは美麗である。 The number of fish eyes is a value measured as follows. That is, an S compound prepared by adding 100 parts by weight of vinyl chloride resin powder, 60 parts by weight of dioctyl phosphate, 2 parts by weight of a barium-zinc composite stabilizer, and 3.5 parts by weight of a deep blue pigment was added. , were kneaded for 7 minutes at 1 4 0 ° C by kneading a 6-inch roll, to create width 1 0 0 mm, the sheet having a thickness of 0. 5 mm, the transparent particles children per 5 0 cm 2 of this sheet And this is defined as the number of fish eyes. The less fisheye, the more beautiful the formed film.

このような優れた性状を有する本発明の塩化ビニル系樹脂粉体は、 以下に示す 本発明の製造方法により、 極めて効率よく製造することができる。  The vinyl chloride resin powder of the present invention having such excellent properties can be produced extremely efficiently by the production method of the present invention described below.

次に、 本発明の塩化ビニル系樹脂粉体の製造方法について説明する。  Next, a method for producing the vinyl chloride resin powder of the present invention will be described.

本発明方法においては、 水性媒体中での懸濁重合により、 塩化ビニル系樹脂粉 体を製造する。 この際、 原料単量体として、 塩化ビニル単独、 又は塩化ビニルを 主体とし、 これと共重合可能な不飽和単量体との混合物が用いられる。 ここで、 塩化ビニルと共重合可能な不飽和単量体としては、 例えばアクリル酸、 メタクリ ル酸、 ェタクリル酸、 マレイン酸、 ゲイ皮酸、 無水マレイン酸、 フマール酸、 ィ タコン酸、 無水ィタコン酸などの不飽和モノカルボン酸、 不飽和ジカルボン酸及 びその酸無水物; フマール酸モノアルキルエステル、 ィタコン酸モノアルキルェ ステルなどの不飽和ジカルボン酸モノアルキルエステル;ァクリル酸又はメタク リル酸のメチル、 ェチル、 プロピル、 ブチル、 ォクチル、 シクロへキシル、 ベン ジルエステルなどの不飽和モノカルボン酸エステル類;マレイン酸ゃフマール酸 のジメチル、 ジェチル、 ジプロピル、 ジブチル、 ジォクチル、 ジンクロへキシル、 ジベンジルエステルなどの不飽和ジカルボン酸ジエステル類; メチルビ二ルェ一 テル、 ェチルビニルエーテル、 プロピルビニルエーテルなどのビニルェ一テル類 ;エチレン、 プロピレン、 ブテン一 1、 ペンテン一 1などのォレフィン類; スチ レンや α—メチルスチレンなどの芳香族モノビニル化合物; アクリロニトリルや メタクリロニトリルなどのシアン化ビニル化合物;アクリルアミ ドゃメタクリノレ ァミ ドなどの不飽和ァミ ド化合物;酢酸ビニル、 プロピオン酸ビニル、 カブロン 酸ビニル、 力プリル酸ビニルなどのカルボン酸ビニルエステル類; さらには塩化 ビニリデンなどが挙げられる。 これらの共重合可能な単量体は単独で用いてもよ いし、 2種以上を組み合わせて用いてもよい。 In the method of the present invention, a vinyl chloride resin powder is produced by suspension polymerization in an aqueous medium. In this case, vinyl chloride alone or a mixture of vinyl chloride with an unsaturated monomer copolymerizable therewith is used as a raw material monomer. Here, unsaturated monomers copolymerizable with vinyl chloride include, for example, acrylic acid, methacrylic acid, ethacrylic acid, maleic acid, gay cinnamate, maleic anhydride, fumaric acid, itaconic acid, itaconic anhydride. Unsaturated monocarboxylic acids, such as unsaturated dicarboxylic acids and their anhydrides; monoalkyl esters of fumaric acid and monoalkyl esters of itaconic acid; monoalkyl esters of unsaturated dicarboxylic acids; methyl, ethyl and propyl acrylate or methacrylate Unsaturated carboxylic acid esters such as butyl, octyl, cyclohexyl, and benzyl esters; unsaturated dicarboxylic acids such as dimethyl, maleic acid and fumaric acid, dimethyl, dimethyl, dipropyl, dibutyl, octyl, zinclohexyl, and dibenzyl esters Acid diesters; Binirue one ether such as ruby two Rue one ether, E chill vinyl ether, propyl vinyl ether; Orefin of ethylene, propylene, butene one 1, etc. pentene one 1; Steel Aromatic monovinyl compounds such as lene and α-methylstyrene; vinyl cyanide compounds such as acrylonitrile and methacrylonitrile; unsaturated amide compounds such as acrylamide and methacrylonamide; vinyl acetate, vinyl propionate, and cabron Vinyl carboxylate esters such as vinyl acrylate and vinyl acrylate; and vinylidene chloride. These copolymerizable monomers may be used alone or in combination of two or more.

また、 原料単量体として、 塩化ビニルと上記の共重合可能な不飽和単量体との 混合物を用いる場合には、 単量体混合物中の塩化ビニルの含有量は 5 0重量%以 上が好ましく、 特に 7 5重量%以上が好適である。  When a mixture of vinyl chloride and the above copolymerizable unsaturated monomer is used as a raw material monomer, the content of vinyl chloride in the monomer mixture should be 50% by weight or more. Preferably, it is 75% by weight or more.

本発明の製造方法においては、 2つの態様があり、 製造方法 [ 1 ] においては、 懸濁剤として、 (a )ヒ ドロキシプロピルメチルセルロースと(b )末端イオン性基 含有ポリビニルアルコールとの組合せが用いられ、 製造方法 [ 2 ] においては、 懸濁剤として、 (a )ヒドロキシプロピルメチルセルロースと(b )末端イオン性基 含有ポリビニルアルコールと(c )部分ゲン化ポリビニルアルコールとの組合せが 用いられる。  In the production method of the present invention, there are two embodiments. In the production method [1], a combination of (a) hydroxypropylmethylcellulose and (b) polyvinyl alcohol having a terminal ionic group is used as a suspending agent. In the production method [2], a combination of (a) hydroxypropylmethylcellulose, (b) polyvinyl alcohol having a terminal ionic group, and (c) partially-genated polyvinyl alcohol is used as a suspending agent.

この製造方法 [ 1 ] 及び [ 2 ] における上記(a )成分のヒドロキシプロピルメ チルセルロースは、 セルロースの水酸基の一部を、 ヒドロキシプロポキシ基及び メ トキシ基で置換したものであって、 その製造方法については特に制限はなく、 本発明においては、 公知の方法で得られたものを用いることができる。 また、 ヒ ドロキシプロポキシ基及びメ トキシ基の置換度については特に限定されないが、 可塑剤吸収性に優れ、 かつ嵩密度の高い塩化ビニル系樹脂粉体が得られる点から、 ヒ ドロキシプロポキシ基置換度が 5〜1 5モル%で、 かつメ トキシ基置換度が 1 5〜 3 5モル%の範囲にあるものが好ましい。 さらに、 2重量%水溶液の温度 2 0 °Cにおける粘度が、 1 0〜5 5 0センチボイズの範囲にあるものが懸濁性に優 れ、 かつ得られる塩化ビニル系樹脂粉体の性能の点から好適である。  The hydroxypropyl methylcellulose as the component (a) in the production methods [1] and [2] is obtained by substituting a part of the hydroxyl groups of the cellulose with a hydroxypropoxy group and a methoxy group. Is not particularly limited, and in the present invention, those obtained by a known method can be used. The degree of substitution of the hydroxypropoxy group and the methoxy group is not particularly limited. However, from the viewpoint that a vinyl chloride resin powder having excellent plasticizer absorption and a high bulk density can be obtained, the hydroxypropoxy group and the Those having a substitution degree of 5 to 15 mol% and a methoxy group substitution degree of 15 to 35 mol% are preferred. Further, a 2% by weight aqueous solution having a viscosity at a temperature of 20 ° C. in the range of 10 to 550 centimeters is excellent in terms of suspension properties and the performance of the obtained vinyl chloride resin powder. It is suitable.

本発明の製造方法 [ 1 ] 及び [ 2 ] においては、 このヒドロキシプロピルメチ ルセルロースは 1種用いてもよいし、 2種以上を組み合わせて用いてもよく、 ま たその使用量としては特に制限はなく、 状況に応じて適宜選定されるが、 通常、 原料単量体 1 0 0重量部当たり、 0. 0 1 ~ 0. 5重量部の範囲で選ばれる。 この 使用量が 0. 0 1重量部未満では重合系が不安定となるおそれがあるし、 0. 5重 量部を超えると得られる重合体の粒径が小さくなりすぎて取り扱い性が悪くなり、 好ましくない。 重合系の安定性及び得られる重合体の粒径などを考慮すると、 こ のヒドロキシプロピルメチルセルロースの好ましい使用量は、 原料単量体 1 0 0 重量部当たり、 0. 0 2〜0. 1重量部の範囲である。 In the production methods [1] and [2] of the present invention, the hydroxypropyl methylcellulose may be used alone or in combination of two or more, and the amount of the hydroxypropyl methylcellulose used is not particularly limited. No, it is selected according to the situation, but usually, It is selected in the range of 0.01 to 0.5 part by weight per 100 parts by weight of the raw material monomer. If the amount is less than 0.01 part by weight, the polymerization system may be unstable.If the amount exceeds 0.5 part by weight, the particle size of the obtained polymer becomes too small, resulting in poor handling. Is not preferred. Considering the stability of the polymerization system and the particle size of the obtained polymer, the preferred amount of the hydroxypropyl methylcellulose is 0.02 to 0.1 part by weight per 100 parts by weight of the raw material monomer. Range.

一方、 製造方法 [ 1 ] 、 [ 2 ] における(b )成分の末端イオン性基含有ポリビ ニルアルコールは、 部分ゲン化ポリビニルアルコールの末端にイオン性基を有す るものであって、 本発明においては、 ゲン化度が 6 1〜7 0モル%、 好ましくは 6 2〜6 8モル%の範囲にあり、 かつ平均重合度が 1 5 0〜 3 5 0、 好ましくは 1 7 0〜2 7 0の範囲にあるものが用いられる。 ケン化度や平均重合度が上記範 囲を逸脱すると、 可塑剤吸収性と嵩密度とのバランスに優れる塩化ビニル系樹脂 粉体が得られにく く、 本発明の目的が達せられない。 また、 イオン性基としては 特に限定されないが、 例えばアミノ基、 アンモニゥム基、 カルボキシル基、 スル ホン酸基などを好ましく挙げることができる。  On the other hand, in the production methods [1] and [2], the terminal ionic group-containing polyvinyl alcohol of the component (b) has an ionic group at the terminal of the partially-genated polyvinyl alcohol. Has a degree of genification of 61 to 70 mol%, preferably 62 to 68 mol%, and an average degree of polymerization of 150 to 350, preferably 170 to 270 mol%. Are used. If the degree of saponification or the average degree of polymerization deviates from the above range, it is difficult to obtain a vinyl chloride resin powder having an excellent balance between plasticizer absorption and bulk density, and the object of the present invention cannot be achieved. The ionic group is not particularly limited, but preferably includes, for example, an amino group, an ammonium group, a carboxyl group, a sulfonate group and the like.

このような末端イオン性基を有するポリビニルアルコールは、 公知の方法、 例 えば国際公開 9 1 / 1 5 5 1 8号公報に記載されている方法に従って容易に製造 することができる。  Such a polyvinyl alcohol having a terminal ionic group can be easily produced according to a known method, for example, a method described in International Publication No. 91 / 155,018.

本発明の製造方法 [ 1 ] 及び [ 2 ] においては、 この末端イオン性基含有ポリ ビニルアルコールは 1種用いてもよいし、 2種以上を組み合わせて用いてもよい。 また、 その使用量は特に制限はなく、 状況に応じて適宜選定されるが、 通常、 原 料単量体 1 0 0重量部当たり、 0. 0 0 1〜0. 5重量部の範囲で選ばれる。 この 使用量が 0. 0 0 1重量部未満ではフィッシュアイの改良効果が十分に発揮され ないおそれがあるし、 0. 5重量部を超えると得られる重合体の嵩密度が小さく なり、 取り扱 、性が悪くなるので、 好ましくない。 フィッシュアイの改良効果及 び重合体の嵩密度などを考慮すると、 この末端イオン性基含有ポリビニルアルコ ールの好ましい使用量は、 原料単量体 1 0 0重量部当たり、 0. 0 1〜0. 1重量 部の範囲である。 さらに、 製造方法 [ 2 ] における(c )成分の部分ゲン化ポリビニルアルコール は、 後述するように、 重合の途中で添加される懸濁剤であって、 本発明において は、 ケン化度が 7 0〜 9 9モル%の範囲にあり、 かつ平均重合度が 2 8 0 0〜 5 0 0 0の範囲にあるものが用いられる。 ゲン化度や平均重合度が上記範囲を逸脱 すると可塑剤吸収性と嵩密度とのバランスに優れる塩化ビニル系樹脂粉体が得ら れにく く、 本発明の目的が達せられない。 In the production methods [1] and [2] of the present invention, the terminal ionic group-containing polyvinyl alcohol may be used alone, or two or more kinds may be used in combination. The amount used is not particularly limited and may be appropriately selected depending on the circumstances.In general, the amount is selected from 0.001 to 0.5 part by weight per 100 parts by weight of the raw material monomer. It is. If the amount is less than 0.001 part by weight, the effect of improving fisheye may not be sufficiently exerted.If the amount exceeds 0.5 part by weight, the bulk density of the obtained polymer becomes small, and It is not preferable because the property becomes worse. Considering the effect of improving fish eye and the bulk density of the polymer, the preferred amount of the terminal ionic group-containing polyvinyl alcohol is 0.01 to 0 parts by weight per 100 parts by weight of the raw material monomer. It is in the range of 1 part by weight. Further, the partially-genated polyvinyl alcohol of the component (c) in the production method [2] is a suspending agent added during the polymerization as described later, and in the present invention, the saponification degree is 70%. Those having an average degree of polymerization in the range of 280 to 50,000 are used. If the degree of genification or the average degree of polymerization is out of the above range, it is difficult to obtain a vinyl chloride resin powder having an excellent balance between plasticizer absorbency and bulk density, and the object of the present invention cannot be achieved.

本発明の製造方法 [ 2 ] においては、 この部分ゲン化ポリビニルアルコールは 1種用いてもよいし、 2種以上を組み合わせて用いてもよい。 また、 その使用量 は、 状況に応じて適宜選定されるが、 通常原料単量体 1 0 0重量部当たり、 0. 0 0 1〜0. 5重量部の範囲で選ばれる。 この使用量が 0. 0 0 1重量部未満では 嵩密度が低くなるおそれがあるし、 0. 5重量部を超えるとフィッシュアィの改 良効果が十分に発揮されず、 好ましくない。 重合体の嵩密度及びフィッシュアィ の改良効果などの面から、 この部分ゲン化ポリビニルアルコールの好ましい使用 量は、 原料単量体 1 0 0重量部当たり、 0. 0 1〜0. 1重量部の範囲である。 本発明の製造方法 [ 1 ] においては、 本発明の目的が損なわれない範囲で、 所 望により、 前記(a )成分及び(b )成分とともに、 従来公知の他の懸濁剤を用いて もよく、 また、 本発明の製造方法 [ 2 ] においては、 本発明の目的が損なわれな い範囲で、 所望により、 前記(a )成分、 (b )成分及び(c )成分とともに、 従来公 知の他の懸濁剤を用いてもよい。 この所望により用 ヽられる他の懸濁剤としては、 例えば、 ポリビニルメチルエーテル、 ポリエチレングリコール、 デンプン、 アル ギン酸ナトリウム、 ゼラチン、 カルボキシル化セルロース、 マレイン酸一酢酸ビ ニル共重合体及びその塩、 メチルビニルエーテル一無水マレイン酸共重合体及び その塩、 ポリエチレングリコールの脂肪酸エステル、 さらにはァニオン性、 ノニ オン性、 カチオン性界面活性剤などが挙げられる。 これらは、 重合前又は重合途 中の適当な時間に添加することができる。  In the production method [2] of the present invention, one of these partially-genated polyvinyl alcohols may be used, or two or more of them may be used in combination. The amount used is appropriately selected depending on the situation, but is usually selected in the range of 0.001 to 0.5 part by weight per 100 parts by weight of the raw material monomer. If the amount is less than 0.001 part by weight, the bulk density may be low. If the amount exceeds 0.5 part by weight, the effect of improving fish fish is not sufficiently exhibited, which is not preferable. From the viewpoints of the bulk density of the polymer and the effect of improving fishiness, the preferred use amount of this partially-genated polyvinyl alcohol is 0.01 to 0.1 part by weight per 100 parts by weight of the raw material monomer. Range. In the production method [1] of the present invention, as long as the object of the present invention is not impaired, it is possible to use other conventionally known suspending agents together with the components (a) and (b) as desired. In addition, in the production method [2] of the present invention, if necessary, together with the component (a), the component (b) and the component (c), as long as the object of the present invention is not impaired. Other suspending agents may be used. Other suspending agents that may optionally be used include, for example, polyvinyl methyl ether, polyethylene glycol, starch, sodium alginate, gelatin, carboxylated cellulose, vinyl maleate monoacetate copolymer and salts thereof, and methyl. Examples include vinyl ether-maleic anhydride copolymers and salts thereof, fatty acid esters of polyethylene glycol, and anionic, nonionic, and cationic surfactants. These can be added at an appropriate time before or during the polymerization.

本発明の製造方法 [ 1 ] 、 [ 2 ] における懸濁重合においては、 触媒として油 溶性のラジカル開始剤が用いられる。 この油溶性のラジカル開始剤としては特に 制限はなく、 従来塩化ビニル系重合体を懸濁重合法により製造する際に慣用され ているものの中から任意のものを選択して用いることができる。 この油溶性のラ ジカル開始剤としては、 例えばジベンゾィルペルォキシド、 ジー 3, 5, 5—トリ メチルへキサノィルペルォキシド、 ジラウロイルベルォキシドなどのジァシルぺ ルォキシド類; ジイソプロピルペルォキシジカーボネート、 ジー s e c —ブチル ペルォキシジカーボネート、 ジ一 2—ェチルへキシルペルォキシジカーボネート などのペルォキシジカーボネー卜類; t —ブチルペルォキシビバレート、 tーブ エートなどのペルォキシエステル類;あるいはァ ¾チ

Figure imgf000013_0001
ルペルォキシド、 ジサクシニックァシッ ドペルォキシ ドなどの有機過酸化物、 さらには 2 , 2 '—ァゾビスィソプチロニトリル、 2 , 2 ' ーァゾビス一 2—メチルブチロニトリル、 2, 2 'ーァゾビスジメチルバレロニト リルなどのァゾ化合物などを挙げることができる。 これらの触媒の 1種又は 2種 以上を組み合わせて使用することができ、 その使用量は、 原料単量体の種類と量 及び仕込方式などによって適宜選ばれるが、 通常原料単量体 1 0 0重量部当たり、 0. 0 0 1〜5. 0重量部の範囲で選択することができる。 In the suspension polymerization in the production methods [1] and [2] of the present invention, an oil-soluble radical initiator is used as a catalyst. The oil-soluble radical initiator is not particularly limited, and is conventionally used when producing a vinyl chloride polymer by a suspension polymerization method. Any one can be selected from those that are used. Examples of the oil-soluble radical initiator include dibenzoylperoxides, diacyl peroxides such as di-3,5,5-trimethylhexanoylperoxide and dilauroylbeloxide; diisopropylperoxide; Peroxydicarbonates such as oxydicarbonate, di-sec-butyl peroxydicarbonate, di-2-ethylhexylperoxydicarbonate; t-butyl peroxybivalate, t-butyl Peroxyesters such as ate; or
Figure imgf000013_0001
Organic peroxides such as ruperoxide and disuccinic acid peroxide, and 2,2'-azobisisobutyronitrile, 2,2'-azobis-1-2-methylbutyronitrile, 2,2'-azo An azo compound such as bisdimethylvaleronitrile can be mentioned. One or a combination of two or more of these catalysts can be used, and the amount used is appropriately selected depending on the type and amount of the raw material monomers, the charging method, and the like. It can be selected in the range of 0.001 to 5.0 parts by weight per part by weight.

次に、 本発明の製造方法 [ 1 ] について、 その好適な実施態様を説明する。 本発明の製造方法 [ 1 ] における懸濁重合法としては特に制限はなく、 従来塩 化ビニル系重合体を懸濁重合により製造する際に慣用されている方法を用いるこ とができる。 例えば、 次のようにして、 懸濁重合を好適に実施することができる。 まず、 水性媒体中に、 懸濁剤としての前記(a )成分のヒドロキシプロピルメチ ルセルロースと(b )成分の末端イオン性基含有ポリビニルアルコール、 及び油溶 性のラジカル開始剤を、 それぞれ所定量仕込んだのち、 原料の塩化ビニル又は所 定の割合の塩化ビニルと共重合可能な不飽和単量体との混合物を所定量仕込み、 撹拌しながら、 通常 3 0〜8 0 °Cの範囲の温度において重合を行う。 この際、 得 られる重合体の K値が 6 3 (平均重合度約 9 0 0 ) 〜 7 4 (平均重合度約 1 6 0 0 ) の範囲になるように、 各材料の仕込量及び反応条件などを適宜選択する。 な お、 平均重合度は、 J I S K 6 7 2 1に規定の比粘度 (ただし、 溶剤として、 シクロへキサノンを使用) により測定することができる。 また、 K値の測定は、 前述したとおりである。 この反応においては、 懸濁剤、 油溶性のラジカル開始剤及び原料単量体の仕込 み順序については特に制限はない。 Next, a preferred embodiment of the production method [1] of the present invention will be described. The suspension polymerization method in the production method [1] of the present invention is not particularly limited, and a method conventionally used for producing a vinyl chloride polymer by suspension polymerization can be used. For example, suspension polymerization can be suitably performed as follows. First, in an aqueous medium, predetermined amounts of the above-mentioned (a) component hydroxypropylmethylcellulose, (b) component-end-containing polyvinyl alcohol having an ionic group, and an oil-soluble radical initiator as a suspending agent are added in predetermined amounts. After charging, a predetermined amount of vinyl chloride as a raw material or a predetermined ratio of a mixture of vinyl chloride and a copolymerizable unsaturated monomer is charged, and the temperature is usually in the range of 30 to 80 ° C with stirring. The polymerization is carried out. At this time, the charged amount of each material and the reaction conditions were adjusted so that the K value of the obtained polymer was in the range of 63 (average degree of polymerization of about 900) to 74 (average degree of polymerization of about 160). Etc. are appropriately selected. The average degree of polymerization can be measured by the specific viscosity specified in JISK6721 (however, cyclohexanone is used as a solvent). The measurement of the K value is as described above. In this reaction, there is no particular limitation on the order of charging the suspending agent, the oil-soluble radical initiator and the raw material monomers.

また、 撹拌条件としては、 単位容積当たりの正味撹拌所要動力が、 0.6〜3 kW/m3になるように選ぶのが有利である。 なお、 単位容積当たりの正味撹拌 所要動力とは、 総撹拌動力から変速機又は減速機及び撹拌機自体の回転駆動の負 荷を除いた撹拌動力を内容積で除した値のことであり、 式 [2] によって算出す ることができる。 In addition, it is advantageous to select the stirring conditions such that the net required power for stirring per unit volume is 0.6 to 3 kW / m 3 . The required net stirring power per unit volume is the value obtained by dividing the stirring power excluding the rotational driving load of the transmission or reduction gear and the stirrer itself from the total stirring power by the internal volume. It can be calculated by [2].

P NP · p n d P NP

P  P

V - V [2] に、  V-V [2]

:単位内容積当たりの撹拌所要動力 (kWZm3) : Power required for stirring per unit volume (kWZm 3 )

P :撹拌動力 (kW)  P: stirring power (kW)

V :液容量 (m3) V: liquid volume (m 3 )

NP:動力数、 撹拌翼固定値であり、 経験値を採用する。  NP: Number of power, fixed value of stirring blade, empirical value is used.

例、 ファゥドラ一翼: 1.5、  For example, Fadora: 1.5,

マックスプレンド翼 ·フルゾーン翼: 2.5、  Max blended wing · Full zone wing: 2.5,

ループ翼 ·アンカー翼: 1.0  Loop wing · Anchor wing: 1.0

P :液密度 (kg/m3) P: Liquid density (kg / m 3 )

n:回転数 ( 1/s e c)  n: Number of rotations (1 / sec)

d:撹拌翼径 (m)  d: stirring blade diameter (m)

:重力換算係数 [(kg'm)//(kg'sec2)] : Gravity conversion coefficient [(kg'm) // (kg'sec 2 )]

また単位内容積当たりの正味撹拌所要動力の別の求め方として、 重合器の撹拌 機の電動機の電流計による方法がある。 予め重合器が空の段階で撹拌機を回し、 変速機又は減速機及び撹拌機自体の回転駆動の負荷を電流計で知り、 これを重合 反応時の電流計の読みから差引いた値に実効電圧を乗じ、 液容量で除すことによ り求められる。  As another method of obtaining the net stirring power required per unit volume, there is a method using an ammeter of a motor of a stirrer of a polymerization reactor. The stirrer is turned in advance when the polymerization vessel is empty, the rotational drive load of the transmission or reduction gear and the stirrer itself is known with an ammeter, and the effective voltage is subtracted from the ammeter reading during the polymerization reaction. Multiplied by and dividing by the liquid volume.

次に、 本発明の製造方法 [2] について、 その好適な実施態様を説明する。  Next, a preferred embodiment of the production method [2] of the present invention will be described.

一 まず、 水性媒体中に、 懸濁剤としての前記(a )成分のヒ ドロキシプロピルメチ ルセルロースと(b )成分の末端イオン性基含有ポリビニルアルコール、 及び油溶 性のラジカル開始剤を、 それぞれ所定量仕込んだのち、 原料の塩化ビニル又は所 定の割合の塩化ビニルと共重合可能な不飽和単量体との混合物を所定量仕込み、 撹拌しながら、 通常 3 0〜 8 0 °Cの範囲の温度において重合を開始する。 なお、 上記懸濁剤、 油溶性のラジカル開始剤及び原料単量体の仕込み順序については特 に制限はない。 one First, in an aqueous medium, the above-mentioned hydroxypropyl methylcellulose (a) as a suspending agent, polyvinyl alcohol having a terminal ionic group as a component (b) as a suspending agent, and an oil-soluble radical initiator were respectively added. After charging a predetermined amount, charge a predetermined amount of the raw material vinyl chloride or a mixture of vinyl chloride in a predetermined ratio and a copolymerizable unsaturated monomer, and stir, usually in the range of 30 to 80 ° C. The polymerization is started at a temperature of. There are no particular restrictions on the order in which the above-mentioned suspending agent, oil-soluble radical initiator and raw material monomer are charged.

本発明の製造方法 [ 2 ] においては、 このようにして重合を開始してから、 重 合率 (重合転化率) が 5重量%以上の時点に、 前記(c )成分の部分ゲン化ポリビ ニルアルコールを添加開始し、 重合率が少なくとも 1 0重量%進行する期間にわ たり、 かつ添加終了時の重合率が 7 0重量%を超えないように連続的に添加する ことが必要である。 (c )成分の部分ゲン化ポリビニルアルコールを、 重合率が 5 重量%未満の時点で添加開始した場合、 得られる重合体を用いて得られる成形品 はフィッシュアイが多くなり、 また添加終了時の重合率が 7 0重量%を超えた場 合は、 重合体の嵩密度を高くする効果が十分に発揮されない。 得られる重合体に よる成形品のフィッシュアィを少なく し、 かつ重合体の嵩密度を高くする効果な どの点から、 該(c )成分の部分ゲン化ポリビニルアルコールを、 重合率が 1 0重 量%以上の時点で、 かつ添加終了時の重合率が 6 0重量%を超えないように添加 するのが特に有利である。 また、 この部分ゲン化ポリビニルアルコールの添加を、 重合率の上昇幅が 1 0重量%未満で終了した場合、 及び一括で添加した場合、 成 形品にフィッシュアイが多くなり、 好ましくない。  In the production method [2] of the present invention, after the polymerization is started in this way, when the polymerization rate (polymerization conversion rate) is 5% by weight or more, the partially-polyvinylated polyvinyl chloride of the component (c) is used. It is necessary to start the addition of the alcohol and continuously add the alcohol during a period in which the polymerization rate progresses at least 10% by weight, and so that the polymerization rate at the end of the addition does not exceed 70% by weight. When the addition of the partially-genated polyvinyl alcohol of the component (c) is started at a point in time when the conversion is less than 5% by weight, the molded article obtained by using the obtained polymer has many fish eyes, and at the end of the addition. When the degree of polymerization exceeds 70% by weight, the effect of increasing the bulk density of the polymer is not sufficiently exhibited. In order to reduce the fishiness of the molded article by the obtained polymer and to increase the bulk density of the polymer, the partially gamma-modified polyvinyl alcohol of the component (c) is used. %, And it is particularly advantageous to add it so that the conversion at the end of the addition does not exceed 60% by weight. In addition, when the addition of the partially-genated polyvinyl alcohol is completed when the rate of increase in the degree of polymerization is less than 10% by weight, or when it is added all at once, the molded product has many fish eyes, which is not preferable.

( c )成分の添加方法としては、 好ましくは 0. 5〜1 0重量%、 より好ましく は 1 ~ 5重量%の水溶液の形態で高圧定量ポンプで圧入する方法が推奨される。 この反応においては、 得られる重合体の K値が 6 3 (平均重合度約 9 0 0 ) 〜 7 4 (平均重合度約 1 6 0 0 ) の範囲になるように、 各材料の仕込量や反応条件 などを適宜選択する。  As a method for adding the component (c), it is recommended to press-fit the solution with a high-pressure metering pump in the form of an aqueous solution of preferably 0.5 to 10% by weight, more preferably 1 to 5% by weight. In this reaction, the charged amount of each material and the K value of the obtained polymer were in a range of 63 (average degree of polymerization of about 900) to 74 (average degree of polymerization of about 160). Reaction conditions and the like are appropriately selected.

本発明の製造方法 [ 1 ] 、 [ 2 ] においては、 本発明の目的が損なわれない範 囲で、 時間当たりの単量体重合転化率を平準化させ、 反応熱除去の負荷を均一化 させるなどの目的で、 所望により、 重合反応の途中で、 重合禁止剤や重合遅延剤 を適宜添加することができる。 この重合禁止剤や重合遅延剤としては特に制限は なく、 従来塩化ビニル系重合体の製造において慣用されているものの中から適宜 選択して用いることができる。 重合禁止剤の例としては、 ハイ ドロキノン、 P— t —ブチルカテコールなどのフエノール化合物、 N, N—ジェチルヒドロキシル ァミン、 N—二卜ロソフヱニルヒ ドロキシルアミンアンモニゥム塩 (クペロン) などのヒ ドロキシルアミン化合物; ジチォベンゾィルジスルフィ ド、 テ卜ラエチ ルチウラムジスルフィ ドなどの有機ィォゥ化合物などが挙げられる。 これらは 1 種用いてもよいし、 2種以上を組み合わせて用いてもよい。 In the production methods [1] and [2] of the present invention, the monomer polymerization conversion per hour is leveled and the load of reaction heat removal is made uniform as long as the object of the present invention is not impaired. For the purpose of, for example, causing polymerization, a polymerization inhibitor or a polymerization retarder can be appropriately added during the polymerization reaction, if desired. The polymerization inhibitor and the polymerization retarder are not particularly limited, and may be appropriately selected from those conventionally used in the production of vinyl chloride polymers. Examples of polymerization inhibitors include phenolic compounds such as hydroquinone and Pt-butylcatechol, and hydrochlorides such as N, N-getylhydroxylamine, N-dinitrosulfonylhydroxylamine ammonium salt (cuperone). Xylamine compounds; organic thio compounds such as dithiobenzoyl disulfide and tetraethyl thiuram disulfide. These may be used alone or in combination of two or more.

一方、 重合遅延剤の例としては、 シクロペンテン、 シクロへキセン、 シク口才 クテンなどの炭素数 5〜 8のシクロアルケン化合物などが挙げられ、 これらは 1 種用いてもよいし、 2種以上を組み合わせて用いてもよい。  On the other hand, examples of the polymerization retarder include cycloalkene compounds having 5 to 8 carbon atoms such as cyclopentene, cyclohexene, and cyclopentene, and these may be used alone or in combination of two or more. May be used.

また、 所望により、 連鎖移動剤、 架橋剤、 スケール防止剤などの公知の添加剤 を重合系に添加することができる。  If desired, known additives such as a chain transfer agent, a cross-linking agent, and a scale inhibitor can be added to the polymerization system.

重合圧力は、 通常 3〜1 5 kgZcm2G、 好ましくは 4〜1 2 kgZcm2Gの範囲で あり、 重合時間は、 原料単量体の種類、 触媒の種類や量、 重合温度、 重合圧力、 得られる重合体の所望 K値 (所望重合度) など、 様々な条件により左右され、 一 概に定めることはできないが、 通常は 2〜 2 0時間程度である。 The polymerization pressure is usually in the range of 3 to 15 kgZcm 2 G, preferably 4 to 12 kgZcm 2 G, and the polymerization time is determined by the type of the raw material monomer, the type and amount of the catalyst, the polymerization temperature, the polymerization pressure, Although it depends on various conditions such as the desired K value (desired degree of polymerization) of the obtained polymer and cannot be unconditionally determined, it is usually about 2 to 20 hours.

このようにして、 平均粒子径が 5 0〜 2 5 0 / m程度の塩化ビニル系重合体粒 子が生成する。 反応終了後、 常法に従って、 未反応の単量体を回収したのち、 重 合体を取り出し、 乾燥処理することにより、 目的とする塩化ビニル系樹脂粉体が 得られる。  Thus, vinyl chloride polymer particles having an average particle size of about 50 to 250 / m are produced. After completion of the reaction, the unreacted monomer is recovered according to a conventional method, and then the polymer is taken out and dried to obtain a desired vinyl chloride resin powder.

このようにして得られた塩化ビニル系樹脂粉体は、 K値が 6 3〜7 4の範囲に あり、 かつ粉体の嵩密度 D ( g/ml) と上記 K値とカ^ 式 [ 1 ]  The vinyl chloride resin powder thus obtained has a K value in the range of 63 to 74, and has a bulk density D (g / ml) of the powder, the above K value, and the formula [1] ]

8. 5≤KD≤1 1 … [ 1 ] 8. 5≤K D ≤1 1… [1]

の関係を満たすものであって、 体積固有抵抗値が 8 1 0 1 3 Ω · cm以上で、 前記 測定法によるフィ ッシュアイの数が 5未満である。 A satisfies the relationship, in volume resistivity 8 1 0 1 3 Ω · cm or more, the number of Fi Sshuai by the measurement method is less than 5.

該塩化ビニル系樹脂粉体は、 多孔性で可塑剤吸収性に優れ、 かつ嵩密度が高く、 加工生産性が良好である上、 体積固有抵抗値が大きく、 電気絶縁性に優れ、 しか もフイツシュアィの少ない外観の良好な成形品を与えることができる。 The vinyl chloride resin powder is porous and excellent in plasticizer absorption, and has a high bulk density. In addition to good processing productivity, a molded product having a large volume resistivity value, excellent electrical insulation properties, and good appearance with little fishery can be provided.

次に、 本発明を実施例によりさらに詳細に説明するが、 本発明は、 これらの例 によってなんら限定されるものではない。  Next, the present invention will be described in more detail with reference to examples, but the present invention is not limited to these examples.

なお、 得られた塩化ビニル系樹脂粉体の物性は、 下記の要領に従って測定した。 The physical properties of the obtained vinyl chloride resin powder were measured according to the following procedures.

(1) κ値 (1) κ value

明細書本文に記載した方法に従って測定した。 ― It was measured according to the method described in the text of the specification. ―

(2) 平均重合度 (2) Average degree of polymerization

J I S K 6721に準拠して測定した。 ただし、 溶剤としてシクロへキサノ ンを用いた。  The measurement was performed according to JIS K 6721. However, cyclohexanone was used as a solvent.

(3) 嵩密度  (3) Bulk density

明細書本文に記載した方法に従つて測定した。  The measurement was performed according to the method described in the specification text.

(4) 可塑剤吸収時間  (4) Plasticizer absorption time

ミキサー試験機 [東洋精機社製ラボプラストミル、 プラネタリ一ミキサー P— 600型] に塩化ビニル樹脂粉末 400 gを入れ、 100 r pmで撹拌しながら 予熱 (5分) して 88°Cとしたのち、 これにポリエステル系可塑剤 [三建化工 (株 )製 S P— 105] を 200 g添力 Πし、 添加時より トルクが下降し定常値になつ た時間を吸収時間とした。 短時間であるほど可塑剤吸収性が良い。  400 g of vinyl chloride resin powder is placed in a mixer tester [Toyo Seiki Labo Plastomill, Planetary Mixer P-600], preheated (5 minutes) with stirring at 100 rpm, and heated to 88 ° C. To this, 200 g of a polyester plasticizer [SP-105 manufactured by Sanken Kako Co., Ltd.] was added, and the time when the torque decreased from the time of addition and reached a steady value was taken as the absorption time. The shorter the time, the better the plasticizer absorption.

(5) 体積固有抵抗値  (5) Volume resistivity

明細書本文に記載した方法に従つて測定した。  The measurement was performed according to the method described in the specification text.

(6) フイツシュアィ  (6) Fitsshui

明細書本文に記載した方法に従って測定した。  It was measured according to the method described in the text of the specification.

製造例 1 Production Example 1

末端イオン性基含有ポリビニルアルコールの製造 Production of polyvinyl alcohol containing terminal ionic group

反応容器に酢酸ビニル 1400重量部、 3—メルカプトプロピオン酸 0.12 重量部及びメタノール 350重量部を仕込み、 容器内を窒素置換したのち、 加熱 して、 液温を 60°Cに昇温した。 液温が 60°Cになった時点で、 2, 2'—ァゾビ スイソプチロニトリル 0.60重量部を含むメタノール 5重量部を加えた。 次い で、 3—メルカプトプロピオン酸 2.54重量部を含むメタノール 25重量部を 4時間要して均一に滴下した。 滴下終了後、 60°Cにて 4時間反応を行ったのち、 反応液を冷却した。 A reaction vessel was charged with 1400 parts by weight of vinyl acetate, 0.12 parts by weight of 3-mercaptopropionic acid, and 350 parts by weight of methanol, and the inside of the vessel was purged with nitrogen, and then heated to raise the liquid temperature to 60 ° C. When the liquid temperature reached 60 ° C, 5 parts by weight of methanol containing 0.60 parts by weight of 2,2'-azobisisobutyronitrile was added. Next Then, 25 parts by weight of methanol containing 2.54 parts by weight of 3-mercaptopropionic acid was uniformly added dropwise over 4 hours. After the completion of the dropwise addition, the reaction was carried out at 60 ° C. for 4 hours, and then the reaction solution was cooled.

次に、 反応終了液中に残留する酢酸ビニルを、 減圧下にメタノールと共に系外 へ留去させる操作を、 メ夕ノールを追加しながら行い、 ポリビニルァセテ一卜の メタノール溶液を得た (濃度約 70重量%) 。  Next, an operation of distilling off residual vinyl acetate in the reaction-completed solution together with methanol under reduced pressure while adding methanol was performed to obtain a methanol solution of polyvinyl acetate (concentration). About 70% by weight).

次に、 上記メタノール溶液中のポリビニルァセテ一トを、 水酸化ナトリウ Λに よりゲン化処理して、 ゲン化度 65モル%のポリビニルアルコールを得た。 この ポリビニルアルコールは、 平均重合度が 250であり、 また、 核磁気共鳴分析 (N MR) により、 末端に一 COON a基の存在が認められ、 分子の片末端に N a 0 〇C一 CH2CH2— S—で示される基を有するものであることが確認された。 製造例 2 Next, the polyvinyl acetate in the methanol solution was subjected to a genification treatment with sodium hydroxide to obtain a polyvinyl alcohol having a degree of genification of 65 mol%. This polyvinyl alcohol has an average degree of polymerization of 250, and a nuclear magnetic resonance analysis (NMR) shows the presence of one COON a group at one end, and Na 0 〇C-CH 2 It was confirmed that the compound had a group represented by CH 2 —S—. Production Example 2

製造例 1と同様な操作により、 分子の片末端に Na〇〇C— CH2CH2— S— で示される基を有し、 かつゲン化度が 40モル%、 平均重合度が 250のポリビ ニルアルコールを製造した。 By the same operation as in Production Example 1, a polyvinylidene having a group represented by Na〇〇C—CH 2 CH 2 —S— at one end of the molecule, having a degree of genification of 40 mol% and an average degree of polymerization of 250 was obtained. Nyl alcohol was produced.

実施例 1 Example 1

内容積 2000リツ トルの撹拌機及びジャケッ ト付きステンレススチールライ ニング重合器に、 脱イオン水 1000kg、 1, 1, 3, 3—テトラメチルブチルバ 一ォキシネオデカノエー卜 400 g及び懸濁剤として第 1表に示した量のヒ ドロ キシプロピルメチルセルロース [略称 HPMC、 信越化学 (株)製、 商品名:メ ト ローズ 60 SH50] と製造例 1で得られた末端ィォン性基含有ポリビニルアル コールを仕込んだのち、 重合器を脱気し、 塩化ビニル単量体 800kgを仕込み、 57°Cに昇温し、 重合圧力 8.5 kg/cm2 G. 単位容積当たりの正味撹拌所要動力 1.7 kW/m3にて重合を開始した。 温度を 57°Cに保持しながら重合を行い、 重合圧力が Ί kgZcra2Gに降下した時点で重合を終了した。 In a stainless steel lined polymerization reactor equipped with a stirrer and jacket with an internal volume of 2000 liters, 1000 kg of deionized water, 400 g of 1,1,3,3-tetramethylbutylhydroxyneodecanoate and suspension The amount of hydroxypropyl methylcellulose [abbreviated name: HPMC, manufactured by Shin-Etsu Chemical Co., Ltd., trade name: Methrose 60 SH50] as the agent shown in Table 1 and the polyvinyl alcohol containing a terminal ionizable group obtained in Production Example 1 After the coal was charged, the polymerization vessel was degassed, 800 kg of vinyl chloride monomer was charged, the temperature was raised to 57 ° C, and the polymerization pressure was 8.5 kg / cm 2 G. Net stirring power required per unit volume 1.7 kW / Polymerization was started at m 3 . The polymerization was carried out while maintaining the temperature at 57 ° C., and the polymerization was terminated when the polymerization pressure dropped to Ί kgZcra 2 G.

反応終了後、 未反応単量体を回収したのち、 重合体を脱水、 乾燥処理した。 得 られた塩化ビニル樹脂粉体の評価結果を第 1表に示す。  After completion of the reaction, the unreacted monomer was recovered, and then the polymer was dehydrated and dried. Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.

実施例 2 実施例 1において、 末端イオン性基含有ポリビニルアルコールの使用量を、 第 1表に示すように変えた以外は、 実施例 1と同様にして実施し、 塩化ビニル樹脂 粉体を製造した。 この樹脂粉体の評価結果を第 1表に示す。 Example 2 A vinyl chloride resin powder was produced in the same manner as in Example 1, except that the amount of the terminal ionic group-containing polyvinyl alcohol was changed as shown in Table 1. Table 1 shows the evaluation results of the resin powder.

実施例 3 Example 3

実施例 1において、 5 1. 5 °Cに昇温し、 温度を 5 1. 5 °Cに保持しながら重合 を行い、 重合圧力が 5. 9 kgZcm2 Gに降下した時点で重合を終了した以外は、 実 施例 1と同様に実施した。 得られた塩化ビニル樹脂粉体の評価結果を第 1表に示 す。 In Example 1, the temperature was raised to 51.5 ° C, and the polymerization was carried out while maintaining the temperature at 51.5 ° C. When the polymerization pressure dropped to 5.9 kgZcm 2 G, the polymerization was terminated. Other than the above, the procedure was the same as in Example 1. Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.

実施例 4 Example 4

実施 3において、 末端ィォン性基含有 P V Aの量を第 1表に示すように変えた 以外は、 実施例 3と同様にして実施した。 得られた塩化ビニル樹脂粉体の評価結 果を第 1表に示す。  Example 3 was carried out in the same manner as in Example 3, except that the amount of the terminal ionic group-containing PVA was changed as shown in Table 1. Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.

実施例 5 Example 5

実施例 4において、 4 9. 5 °Cに昇温し、 温度を 4 9. 5 °Cに保持しながら重合 を行い、 重合圧力が 5.

Figure imgf000019_0001
に降下した時点で重合を終了した以外は、 実 施例 4と同様に実施した。 得られた塩化ビニル樹脂粉体の評価結果を第 1表に示 す。 In Example 4, the temperature was raised to 49.5 ° C, and the polymerization was carried out while maintaining the temperature at 49.5 ° C.
Figure imgf000019_0001
The procedure was performed in the same manner as in Example 4 except that the polymerization was terminated when the temperature dropped to. Table 1 shows the evaluation results of the obtained vinyl chloride resin powder.

第 1表 Table 1

第 1表 Table 1

実施例 1 実施例 2 実施例 j 3 実施例 4 実施例 5 Example 1 Example 2 Example j 3 Example 4 Example 5

HPMC 2) (重量%) " 0 04 0 04 0 0 ^ 0 04 HPMC 2 ) (% by weight) "0 04 0 04 0 0 ^ 0 04

M^^ll 1 製造例 1 製造例 1 部分ケン o n ^ 0 035  M ^^ ll 1 Production example 1 Production example 1 Partial o n ^ 0 035

化 PVA ゲン化度 (モル%) リ リ リ %J リ KJ リ 平均重合度 L 9 Π V 9 0 9 n 0 Π \J 末端イオン性基 有 有 有 有 有 PVA Genification degree (mol%) Lily Li% J Li KJ Ri Average polymerization degree L 9 Π V 9 0 9 n 0 Π \ J Terminal ionic group Yes Yes Yes Yes Yes

K値 66 66 71 71 73 評 可塑剤吸収時間 (分) 7.5 5.8 8.0 7.0 7.5 嵩密度(g /ml) 0.534 0.523 0.516 0.512 0.505 体積固有抵抗値(Ω·αη) 2.5x 1014 2.3 1014 2.9x 1014 2.2x 1014 2.0X 1014 価 フイ ツシュアィ(個) 2 1 2 0 1K value 66 66 71 71 73 Rating Plasticizer absorption time (min) 7.5 5.8 8.0 7.0 7.5 Bulk density (g / ml) 0.534 0.523 0.516 0.512 0.505 Volume resistivity (Ω · αη) 2.5x 10 14 2.3 10 14 2.9x 10 14 2.2x 10 14 2.0X 10 14 value Fittings (pieces) 2 1 2 0 1

KD 9.37 8.95 9.02 8.87 8.73 K D 9.37 8.95 9.02 8.87 8.73

[注] [note]

1 ) 塩化ビニル単量体に対する重量%  1)% by weight based on vinyl chloride monomer

2 ) H P M C : ヒ ドロキシプロピルメチルセルロース、 信越化学 (株)製、 商品名 「メ トローズ 6 0 S H 5 0 J 、 メ 卜キシ基置換度 2 8〜3 0モル%、 ヒドロキシ プロポキシ基置換度 7〜1 2モル%  2) HPMC: Hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name: METROSE 60 SH50J, degree of substitution of methoxy group 28 to 30 mol%, degree of substitution of hydroxypropoxy group 7 to 7 12 mol%

比較例 1、 2 Comparative Examples 1 and 2

実施例 1において、 製造例 1で得られた末端ィォン性基含有ポリビニルアルコ ールの代わりに、 製造例 2で得られた末端ィォン性基含有ポリビニルアルコール を第 2表に示す量で用いた以外は、 実施例 1と同様にして実施し、 それぞれ塩化 ビニル樹脂粉体を製造した。 各塩化ビニル樹脂粉体の評価結果を第 2表に示す。 比較例 3、 4  In Example 1, except that the polyvinyl alcohol having a terminal ionic group obtained in Production Example 2 was used in an amount shown in Table 2 in place of the polyvinyl alcohol having a terminal ionic group obtained in Production Example 1. Was carried out in the same manner as in Example 1 to produce a vinyl chloride resin powder. Table 2 shows the evaluation results of each vinyl chloride resin powder. Comparative Examples 3 and 4

実施例 1において、 製造例 1で得られた末端イオン性基含有ポリビニルアルコ —ルの代わりに、 第 2表に示す種類と量の末端にィォン性基を有しない部分ケン 化ポリビニルアルコール P V A— 1、 P V A— 2を、 それぞれ用いた以外は、 実 施例 1と同様にして実施し、 塩化ビニル樹脂粉体を製造した。 各塩化ビニル樹脂 粉体の評価結果を第 2表に示す。  In Example 1, in place of the polyvinyl alcohol having a terminal ionic group obtained in Production Example 1, partially saponified polyvinyl alcohol PVA-1 having no terminal ionizable group of the kind and amount shown in Table 2 Except for using PVA-2 and PVA-2, the same procedure as in Example 1 was carried out to produce a vinyl chloride resin powder. Table 2 shows the evaluation results of each vinyl chloride resin powder.

比較例 5 Comparative Example 5

実施例 1において、 製造例 1で得られた末端イオン性基含有ポリビニルアルコ ールの代わりに、 S M S (ソルビタンモノステアレート、 ノニオン性界面活性剤) を第 2表に示す量で用いた以外は、 実施例 1と同様にして実施し、 塩化ビニル樹 脂粉体を製造した。 この樹脂粉体の評価結果を第 2表に示す。  Example 1 was repeated except that in place of the terminal ionic group-containing polyvinyl alcohol obtained in Production Example 1, SMS (sorbitan monostearate, nonionic surfactant) was used in the amounts shown in Table 2. This was carried out in the same manner as in Example 1 to produce a vinyl chloride resin powder. Table 2 shows the evaluation results of the resin powder.

比較例 6 Comparative Example 6

実施例 1において、 懸濁剤として、 ヒ ドロキンプロピルメチルセルロースを用 いずに、 製造例 1で得られた末端イオン性基含有ポリビニルアルコールと部分ケ ン化ポリビニルアルコール P V A— 3を、 第 2表に示す量で用いた以外は、 実施 例 1と同様にして実施し、 塩化ビニル樹脂粉体を製造した。 このものの評価結果 を第 2表に示す。  In Example 1, the terminal ionic group-containing polyvinyl alcohol obtained in Production Example 1 and the partially saponified polyvinyl alcohol PVA-3 obtained in Production Example 1 were used without using hydroquinylpropylmethylcellulose as a suspending agent, as shown in Table 2. The procedure was performed in the same manner as in Example 1 except that the amounts shown in Table 1 were used to produce a vinyl chloride resin powder. Table 2 shows the evaluation results.

比較例 7 比較例 2において、 重合温度を 51.5°C、 終了圧力を 5.9kgZcm2Gに変更 した以外は、 比較例 2と同様にして実施した。 得られた塩化ビニル樹脂粉体の評 価結果を第 2表に示す。 Comparative Example 7 Comparative Example 2 was carried out in the same manner as in Comparative Example 2, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 2 shows the evaluation results of the obtained vinyl chloride resin powder.

比較例 8 Comparative Example 8

比較例 6において、 重合温度を 51.5°C、 終了圧力を 5.9kgZcm2Gに変更 した以外は、 比較例 6と同様にして実施した。 得られた塩化ビニル樹脂粉体の評 価結果を第 2表に示す。 ― 比較例 9 Comparative Example 6 was carried out in the same manner as in Comparative Example 6, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 2 shows the evaluation results of the obtained vinyl chloride resin powder. ― Comparative Example 9

比較例 6において、 重合温度を 49.5°C、 終了圧力を 5.4kgZcm2Gに変更 した以外は、 比較例 6と同様にして実施した。 得られた塩化ビニル樹脂粉体の評 価結果を第 2表に示す。 Comparative Example 6 was carried out in the same manner as in Comparative Example 6, except that the polymerization temperature was changed to 49.5 ° C and the end pressure was changed to 5.4 kgZcm 2 G. Table 2 shows the evaluation results of the obtained vinyl chloride resin powder.

第 2表一 1 Table 2 1

第 2表一 1 Table 2 1

Figure imgf000023_0001
Figure imgf000023_0001

第 2表一 2 Table 2

比較例 δ ト卜ギ乂 リ / 比較例 8 比較例 9 Comparative Example δ Totogi Giari / Comparative Example 8 Comparative Example 9

R η r Ρ λ iV/ 2)R η r Ρ λ iV / 2)

iΓ Γし (重譬 1) 0 04  iΓ Pashi (Parablet 1) 0 04

製造例 1 制 例 1 PVA-36) 製造例 1 n|J J ノ (重員 ) 0.065 0.05 0.065 0.05 0.065 0.05 m ィ匕 PVA ケン化度(モル%) 80 65 A n 80 65 80 65 υ 平均重合度 2400 250 Δ 9 0J 2400 250 2400 250 末端イオン性基 有 有 無 有 te 有Production Example 1 Restriction Example 1 PVA-3 6) Production Example 1 n | JJ No (weight) 0.065 0.05 0.065 0.05 0.065 0.05 m PVA Saponification degree (mol%) 80 65 An 80 65 80 65 υ Average polymerization Degree 2400 250 Δ9 0J 2400 250 2400 250 Terminal ionic group Yes Yes No Yes te Yes

SMS 3) (重量%) Π SMS 3 ) (% by weight) Π

K値 66 7 I 1丄 71 73 π 可塑剤吸収時間 (分) 11.0 Ό . リ 12.0 12.5  K value 66 7 I 1 丄 71 73 π Plasticizer absorption time (min) 11.0 Ό.

嵩密度(g /ml) 0.495 n 08 0.489 0.485 体積固有抵抗値(Ω· ι) 3. lxlO13 2. lxlO14 3. Ox 1013 3.2x 1013 価 フィッシュアィ(個) 40 30 70 75Bulk density (g / ml) 0.495 n 08 0.489 0.485 Volume resistivity (Ω · ι) 3. lxlO 13 2. lxlO 14 3. Ox 10 13 3.2x 10 13- valent fish-ai (pieces) 40 30 70 75

KD 7. 96 8.71 8. 04 8· 01 K D 7.96 8.71 8.04 8

> - >-

[注] [note]

1) 塩化ビニル単量体に対する重量%  1)% by weight based on vinyl chloride monomer

2) HPMC : ヒ ドロキシプロピルメチルセルロース、 信越化学 (株)製、 商品名 「メ トロ一ズ 60 SH50」 、 メ トキシ基置換度 28〜30モル%、 ヒドロキシ プロポキシ基置換度 7〜12モル%  2) HPMC: hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name "Metroz 60 SH50", degree of methoxy group substitution 28 to 30 mol%, degree of hydroxypropoxy group substitution 7 to 12 mol%

3) SMS : ソルビタンモノステアレート (ノニオン性界面活性剤)  3) SMS: Sorbitan monostearate (nonionic surfactant)

4) PVA- 1 :部分ゲン化ポリビニルアルコール (試作品)  4) PVA-1: partially genated polyvinyl alcohol (prototype)

5) PVA-2 :部分ケン化ポリビニルアルコール (試作品)  5) PVA-2: Partially saponified polyvinyl alcohol (prototype)

6) PVA-3 :部分ケン化ポリビニルアルコール、 日本合成化学工業 (株)製、 商品名 「ゴーセノール KH— 20」  6) PVA-3: Partially saponified polyvinyl alcohol, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsenol KH-20"

実施例 6 Example 6

内容積 2000リツ トルの撹拌機及びジャケッ ト付きステンレススチールライ ニング重合器に、 脱イオン水 1000kg、 1, 1, 3, 3—テトラメチルブチルバ 一ォキシネオデカノエ一卜 400 g及び懸濁剤として第 3表に示した量のヒ ドロ キンプロピルメチルセルロース [略称 HPMC、 信越化学 (株)製、 商品名: メ ト ローズ 60 SH50] と製造例 1で得られた末端イオン性基含有ポリビニルアル コールを仕込んだのち、 重合器を脱気し、 塩化ビニル単量体 800kgを仕込み、 57°Cに昇温し、 重合圧力 8.5kgZcm2G、 単位容積当たりの正味撹拌所要動力 1.7kWZm3にて重合を開始した。 温度を 57°Cに保持しながら重合を行い、 重合率が 10重量%の時点で、 第 3表に示した後添加部分ゲン化ポリビニルアル コール (PVA— 1) 160 gを 5重量%水溶液として、 重合率が 35重量%に なるまで連続的に添加し、 重合圧力が Ί kgZcm2Gに降下した時点で重合を終了 した。 In a stainless steel-lined polymerization reactor with a stirrer and jacket with an internal volume of 2000 liters, 1000 kg of deionized water, 400 g of 1,1,3,3-tetramethylbutylhydroxyoxynedecanoet and a suspension were placed. The amount of the hydroquinyl propyl methylcellulose [abbreviated as HPMC, manufactured by Shin-Etsu Chemical Co., Ltd., trade name: METROSE 60 SH50] as the agent shown in Table 3 and the polyvinyl alcohol containing a terminal ionic group obtained in Production Example 1 After charged calls, degassed polymerization vessel was charged with vinyl chloride monomer 800 kg, the temperature was raised to 57 ° C, polymerization pressure 8.5kgZcm 2 G, at net agitation power 1.7KWZm 3 per unit volume The polymerization was started. The polymerization was carried out while maintaining the temperature at 57 ° C. When the conversion was 10% by weight, 160 g of partially added polyvinyl alcohol (PVA-1) shown in Table 3 was converted to a 5% by weight aqueous solution. The polymerization was continuously added until the polymerization rate reached 35% by weight, and the polymerization was terminated when the polymerization pressure dropped to Ί kgZcm 2 G.

反応終了後、 未反応単量体を回収したのち、 重合体を脱水、 乾燥処理した。 得 られた塩化ビニル樹脂粉体の評価結果を第 3表に示す。  After completion of the reaction, the unreacted monomer was recovered, and then the polymer was dehydrated and dried. Table 3 shows the evaluation results of the obtained vinyl chloride resin powder.

実施例 7 Example 7

実施例 6において、 後添加部分ケン化ポリビニルアルコール (PVA— 1) を、 重合率が 20重量%の時点で、 60重量%になるまで連続的に添加した以外は、 実施例 6と同様に実施し、 塩化ビニル樹脂粉体を製造した。 この樹脂粉体の評価 結果を第 3表に示す。 In Example 6, except that the post-addition partially saponified polyvinyl alcohol (PVA-1) was continuously added until the polymerization rate reached 20% by weight until it reached 60% by weight. The procedure was performed in the same manner as in Example 6, to produce a vinyl chloride resin powder. Table 3 shows the evaluation results of this resin powder.

実施例 8 Example 8

実施例 6において、 重合温度を 51.5°C、 終了圧力を 5.9kgZcm2Gに変更 した以外は、 実施例 6と同様にして実施した。 得られた塩化ビニル樹脂粉体の評 価結果を第 3表に示す。 Example 6 was carried out in the same manner as in Example 6, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 3 shows the evaluation results of the obtained vinyl chloride resin powder.

実施例 9 Example 9

実施例 7において、 重合温度を 49.5°C、 終了圧力を 5.4kgZcm2Gに変更 した以外は、 実施例 6と同様にして実施した。 得られた塩化ビニル樹脂粉体の評 価結果を第 3表に示す。 Example 7 was carried out in the same manner as in Example 6, except that the polymerization temperature was changed to 49.5 ° C and the end pressure was changed to 5.4 kgZcm 2 G. Table 3 shows the evaluation results of the obtained vinyl chloride resin powder.

第 3表 Table 3

Figure imgf000027_0001
Figure imgf000027_0001

[注] [note]

1) 塩化ビニル単量体に対する重量%  1)% by weight based on vinyl chloride monomer

2) HPMC : ヒドロキシプロピルメチルセルロース、 信越化学 (株)製、 商品名 「メ トローズ 60 SH50」 、 メ トキシ基置換度 28〜30モル%、 ヒ ドロキシ プロポキシ基置換度 7〜12モル% 2) HPMC: hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name “METROSE 60 SH50”, methoxy group substitution degree 28-30 mol%, hydroxy Propoxy group substitution degree 7 to 12 mol%

3) P VA- 1 :部分ゲン化ポリビニルアルコール、 クラレ(株)製、 商品名 「P VA635」 、 末端イオン性基なし  3) PVA-1: Partially genated polyvinyl alcohol, manufactured by Kuraray Co., Ltd., product name "PVA635", without terminal ionic group

比較例 10 Comparative Example 10

実施例 6において、 後添加部分ケン化ポリビニルアルコール (PVA—1) を、 重合の途中でなく、 重合前に添加した以外は、 実施例 6と同様に実施し、 塩化ビ ニル樹脂粉体を製造した。 この樹脂粉体の評価結果を第 4表に示す。  Example 6 A vinyl chloride resin powder was produced in the same manner as in Example 6, except that the post-added partially saponified polyvinyl alcohol (PVA-1) was added not during the polymerization but before the polymerization. did. Table 4 shows the evaluation results of the resin powder.

比較例 11 Comparative Example 11

実施例 6において、 後添加部分ゲン化ポリビニルアルコール (PVA— 1) を、 重合率 25〜 30重量%の短い期間に集中して添加した以外は、 実施例 6と同様 に実施し、 塩化ビニル樹脂粉体を製造した。 この樹脂粉体の評価結果を第 4表に 示す。  A vinyl chloride resin was prepared in the same manner as in Example 6, except that the partially added partially-purified polyvinyl alcohol (PVA-1) was added in a short period of time at a polymerization rate of 25 to 30% by weight. A powder was produced. Table 4 shows the evaluation results of this resin powder.

比較例 12 Comparative Example 12

実施例 6において、 後添加部分ゲン化ポリビニルアルコール (PVA— 1) の 代わりに、 第 4表に示す後添加部分ケン化ポリビュルアルコール (PVA— 2) を用いた以外は、 実施例 6と同様に実施し、 塩化ビニル樹脂粉体を製造した。 こ の樹脂粉体の評価結果を第 4表に示す。  In the same manner as in Example 6, except that the post-added partially saponified polyvinyl alcohol (PVA-2) shown in Table 4 was used in place of the post-added partially genated polyvinyl alcohol (PVA-1) And a vinyl chloride resin powder was produced. Table 4 shows the evaluation results of this resin powder.

比較例 13 Comparative Example 13

実施例 6において、 製造例 1で得られた末端イオン性基含有ポリビニルアルコ —ル 0.05重量部の代わりに第 4表に示す部分ゲン化ポリビニルアルコール (P VA-3) 0.02重量部を用いて重合開始し、 後添加部分ゲン化ポリビニルァ ルコール (PVA— 2) を重合率 30〜 60重量%にわたつて添加した以外は、 実施例 6と同様に実施し、 塩化ビニル樹脂粉体を製造した。 この樹脂粉体の評価 結果を第 4表に示す。  In Example 6, polymerization was carried out using 0.02 parts by weight of partially genated polyvinyl alcohol (PVA-3) shown in Table 4 instead of 0.05 parts by weight of the terminal ionic group-containing polyvinyl alcohol obtained in Production Example 1. A vinyl chloride resin powder was produced in the same manner as in Example 6, except that the partially added polyvinyl alcohol (PVA-2) was added at a polymerization rate of 30 to 60% by weight. Table 4 shows the evaluation results of this resin powder.

比較例 14 Comparative Example 14

比較例 10において、 重合温度を 51.5°C、 終了圧力を 5.9kgZcm2Gに変 更した以外は、 比較例 10と同様にして実施した。 得られた塩化ビニル樹脂粉体 の評価結果を第 4表に示す。 比較例 1 5 Comparative Example 10 was carried out in the same manner as in Comparative Example 10, except that the polymerization temperature was changed to 51.5 ° C and the end pressure was changed to 5.9 kgZcm 2 G. Table 4 shows the evaluation results of the obtained vinyl chloride resin powder. Comparative Example 15

比較例 1 0において、 重合温度を 4 9. 5 °C、 終了圧力を 5. 4 kgZcm2Gに変 更した以外は、 比較例 1 0と同様にして実施した。 得られた塩化ビニル樹脂粉体 の評価結果を第 4表に示す。 Comparative Example 10 was carried out in the same manner as in Comparative Example 10 except that the polymerization temperature was changed to 49.5 ° C and the end pressure was changed to 5.4 kgZcm 2 G. Table 4 shows the evaluation results of the obtained vinyl chloride resin powder.

第 4表 Table 4

第 4表 Table 4

比較例 10 比較例 11 比較例 12 比較例 13 比較例 14 比較例 15 Comparative Example 10 Comparative Example 11 Comparative Example 12 Comparative Example 13 Comparative Example 14 Comparative Example 15

HPMC 2) (重量%) " 0 .04 0.04 0.04 0.04 0 .04 0 .04 重合前 種類 製造例 1 PVA-13) 製造例 1 製造例 1 PVA-35) 製造例 1 PVA-13) 製造例 1 PVA-13 添加 量 (重量%) " 0.05 0.02 0.05 0.05 0.02 0.05 0.02 0.05 0.02 部分ゲン ゲン化度 (モル%) 65 93 65 65 72 65 93 65 93 懸 化 PVA 平均重合度 250 3500 250 250 800 250 3500 250 3500 濁 末端イオン性基 有 無 有 有 無 有 無 有 無 剤 種類 PVA-13) PVA-24> PVA-24) HPMC 2 ) (% by weight) "0.04 0.04 0.04 0.04 0.04 0.04 Before polymerization Type Production example 1 PVA-1 3) Production example 1 Production example 1 PVA-3 5 ) Production example 1 PVA-1 3) Production Example 1 PVA-1 3 Addition amount (% by weight) "0.05 0.02 0.05 0.05 0.02 0.05 0.02 0.05 0.02 Partial degree of transformation (mol%) 65 93 65 65 72 65 93 65 93 Suspended PVA Average degree of polymerization 250 3500 250 250 800 250 3500 250 3500 Turbidity Terminal ionic group Yes No Yes Yes No No No Yes No No Type PVA-1 3) PVA-2 4> PVA-2 4)

後添加 量 (重量%) ') 0.02 0.02 0.02  Post-addition amount (% by weight) ') 0.02 0.02 0.02

部分ゲン ゲン化度(モル%) 93 80 80  Partial genification degree (mol%) 93 80 80

化 PVA 平均重合度 3500 2400 2400  PVA Average degree of polymerization 3500 2400 2400

添加期間  Addition period

[重合率 (重量%)] 25〜30 10〜35 30〜60  [Polymerization rate (% by weight)] 25-30 10-35 30-60

K値 66 66 66 66 71 73 評 可塑剤吸収時間 (分) 15.0 13.5 6.0 18.5 16.0 17.0 嵩密度(gZml) 0.561 0.549 0.551 0.555 0.541 0.535 体積固有抵抗値(Ω·αη) 9.3 1013 9.2x 1013 7.5 1013 4.9 1013 9. Ox 10'3 9.3 10'3 価 フイツシュアィ(個) 70 40 15 150 7.5 80K value 66 66 66 66 71 73 Evaluation Plasticizer absorption time (min) 15.0 13.5 6.0 18.5 16.0 17.0 Bulk density (gZml) 0.561 0.549 0.551 0.555 0.541 0.535 Volume resistivity (Ω · αη) 9.3 10 13 9.2x 10 13 7.5 10 13 4.9 10 13 9. Ox 10 '3 9.3 10' 3 -valent Fuitsushuai (number) 70 40 15 150 7.5 80

KD 10. 49 9.97 10.06 10.23 10. 04 9. 93 K D 10. 49 9.97 10.06 10.23 10. 04 9. 93

[注] [note]

1) 塩化ビニル単量体に対する重量%  1)% by weight based on vinyl chloride monomer

2) HPMC : ヒ ドロキシプロピルメチルセルロース、 信越化学 (株)製、 商品名 「メ 卜ローズ 60 SH50J 、 メ トキシ基置換度 28〜30モル%、 ヒドロキシ プロポキシ基置換度 7〜12モル%  2) HPMC: Hydroxypropyl methylcellulose, manufactured by Shin-Etsu Chemical Co., Ltd., trade name “Metrose 60 SH50J, substitution degree of methoxy group 28-30 mol%, substitution degree of hydroxypropoxy group 7-12 mol%

3) PVA- 1 :部分ゲン化ポリビニルアルコール、 クラレ(株)製、 商品名 「P VA635J 、 末端イオン性基なし  3) PVA-1: Partially genated polyvinyl alcohol, manufactured by Kuraray Co., Ltd., product name “PVA635J, without terminal ionic group”

4) PVA-2 :部分ゲン化ポリビニルアルコール、 日本合成化学工業 (株)製、 商品名 「ゴーセノール KH 20」 、 末端イオン性基なし  4) PVA-2: Partially genated polyvinyl alcohol, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsenol KH20", without terminal ionic group

5) P VA-3 :部分ゲン化ポリビニルアルコール、 日本合成化学工業 (株)製、 商品名 「ゴーセノール KP08J 、 末端イオン性基なし 産業上の利用可能性  5) PVA-3: partially genated polyvinyl alcohol, manufactured by Nippon Synthetic Chemical Industry Co., Ltd., trade name "Gohsenol KP08J, no terminal ionic group, industrial applicability"

本発明の塩化ビニル系樹脂粉体は、 多孔性で可塑剤吸収性に優れ、 かつ嵩密度 が高く、 良好な加工生産性を有し、 さらに体積固有抵抗値が大きい上、 フィ ッシュ アイの少ない外観の良好な成形品を与えることができる。  The vinyl chloride resin powder of the present invention is porous, excellent in plasticizer absorption, high in bulk density, has good processing productivity, has a large volume resistivity value, and has little fish eyes. A molded article having a good appearance can be provided.

本発明の方法によれば、 上記の優れた性能を有する塩化ビニル系樹脂粉体を、 極めて効率よく製造することができる。  According to the method of the present invention, the vinyl chloride resin powder having the above excellent performance can be produced extremely efficiently.

Claims

請求の範囲 The scope of the claims 1. K値が 63〜74の塩化ビニル系樹脂粉体であって、 該粉体の嵩密度 D (g /ml) と上記 K値とカ^ 式 [1] 1. A vinyl chloride resin powder having a K value of 63 to 74, wherein the bulk density D (g / ml) of the powder, the K value and the power formula [1] 8.5≤KD≤11 … [1] 8.5≤K D ≤11… [1] の関係を満たし、 かつ体積固有抵抗値が 8 x 1013Ω 'cm以上で、 フィッシュァ ィが 5個未満であることを特徴とする塩化ビニル系樹脂粉体。 And a volume resistivity value of 8 × 10 13 Ω'cm or more and less than five fishes. 2. 水性媒体中において、 懸濁剤の存在下、 塩化ビニル単独又は塩化ビニルを主 体とし、 これと共重合可能な不飽和単量体との混合物を懸濁重合して塩化ビニル 系樹脂粉体を製造するに際し、 懸濁剤として、 (a)ヒドロキシプロピルメチルセ ルロースと、 (b)ゲン化度が 6:!〜 70モル%で、 かつ平均重合度が 150〜3 50の末端ィォン性基含有ポリビニルアルコールとの組合せを用いることを特徴 とする、 K値が 63〜74で、 粉体の嵩密度 D (g/ml) と上記 K値と力 式 [1 ]  2. In an aqueous medium, in the presence of a suspending agent, vinyl chloride alone or vinyl chloride as a main component, and a mixture thereof with a copolymerizable unsaturated monomer is subjected to suspension polymerization to produce vinyl chloride resin powder. In preparing the body, as a suspending agent, (a) hydroxypropyl methylcellulose, (b) a terminal degree of 6:!-70 mol% and an average degree of polymerization of 150-350 It is characterized by using a combination with a group-containing polyvinyl alcohol. The K value is 63 to 74, the bulk density D (g / ml) of the powder, the K value and the force equation [1] 8.5≤ Ό≤ 11 … [1] 8.5≤ Ό ≤ 11 ... [1] の関係を満たし、 かつ体積固有抵抗値が 8 X 1013Ω · cm以上で、 フィッシュァ ィが 5個未満である塩化ビニル系樹脂粉体の製造方法。 A vinyl chloride resin powder having a volume resistivity value of at least 8 × 10 13 Ω · cm and less than five fishes. 3. 単量体 100重量部に対し、 (a)ヒ ドロキシプロピルメチルセルロース 0. 01〜0.5重量部及び(b)末端イオン性基含有ポリビニルアルコール 0.001 〜 0.5重量部を用 、る請求項 2記載の塩化ビニル系樹脂粉体の製造方法。  3. The method according to claim 2, wherein (a) 0.01 to 0.5 part by weight of hydroxypropyl methylcellulose and (b) 0.001 to 0.5 part by weight of polyvinyl alcohol having a terminal ionic group are used per 100 parts by weight of the monomer. Production method of vinyl chloride resin powder. 4. 水性媒体中において、 (a)ヒドロキシプロピルメチルセルロースと(b)ゲン 化度 61〜 70モル%、 平均重合度 150〜 350の末端ィォン性基含有ポリビ ニルアルコールとの存在下、 塩化ビニル単独又は塩化ビニルを主体とし、 これと 共重合可能な不飽和単量体との混合物の懸濁重合を開始し、 重合率が 5重量%以 上の時点に、 (c)ゲン化度 70〜99モル%、 平均重合度 2800〜5000の 部分ゲン化ポリビニルアルコールを添加開始し、 重合率が少なくとも 10重量% 進行する期間にわたり、 かつ添加終了時の重合率が 70重量%を超えないように 連続的に添加することを特徴とする、 K値が 63〜74で、 粉体の嵩密度 D (g /ml) と上記 K値とが、 式 [1] 4. In an aqueous medium, vinyl chloride alone or in the presence of (a) hydroxypropyl methylcellulose and (b) polyvinyl alcohol containing a terminallyionic group having a degree of conversion of 61 to 70 mol% and an average degree of polymerization of 150 to 350. Suspension polymerization of a mixture of vinyl chloride as a main component and a copolymerizable unsaturated monomer is started, and when the polymerization rate is 5% by weight or more, (c) a degree of genification of 70 to 99 mol %, Average degree of polymerization 2800 to 5000 Partially genated polyvinyl alcohol is added and continuously added over a period in which the conversion is at least 10% by weight and at the end of the addition not exceeding 70% by weight. It has a K value of 63 to 74 and a bulk density D (g / ml) and the above K value are expressed by the formula [1] 8.5≤KD≤11 … [1] 8.5≤K D ≤11… [1] の関係を満たし、 かつ体積固有抵抗値が 8x 1013Ω 'cm以上で、 フィ ッシュァ ィが 5個未満である塩化ビニル系樹脂粉体の製造方法。 And a volume resistivity value of 8 × 10 13 Ω'cm or more and less than 5 fishes. 5. 単量体 100重量部に対し、 (a)ヒ ドロキシプロピルメチルセルロース 0. 01-0.5重量部、 (b)末端イオン性基含有ポリビニルアルコール 0.001〜 0.5重量部及び(c)部分ゲン化ポリビニルアルコール 0.001〜0.5重 ί部 を用いる請求項 4記載の塩化ビニル系樹脂粉体の製造方法。 5. For 100 parts by weight of monomer, (a) 0.01-0.5 parts by weight of hydroxypropylmethylcellulose, (b) 0.001-0.5 parts by weight of polyvinyl alcohol containing terminal ionic group, and (c) partially genated polyvinyl. The method for producing a vinyl chloride resin powder according to claim 4, wherein 0.001 to 0.5 parts by weight of alcohol is used.
PCT/JP1998/001201 1997-03-21 1998-03-20 Vinyl chloride resin powder and process for preparing the same Ceased WO1998042759A1 (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2292690A4 (en) * 2008-06-23 2011-06-15 Kuraray Co COMPOSITION OF VINYL POLYCHLORIDE RESIN AND PROCESS FOR PREPARING THE SAME
JP2021109932A (en) * 2020-01-14 2021-08-02 大洋塩ビ株式会社 Method for producing vinyl chloride-based polymer

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JPS5661402A (en) * 1979-10-23 1981-05-26 Denki Kagaku Kogyo Kk Suspension stabilizer
JPS5747313A (en) * 1980-09-02 1982-03-18 Chisso Corp Preparation of improved vinyl chloride copolymer
JPH0753607A (en) * 1993-08-09 1995-02-28 Shin Etsu Chem Co Ltd Method for producing vinyl chloride polymer
JPH0892305A (en) * 1994-09-27 1996-04-09 Tokuyama Sekisui Ind Corp Production of vinyl chloride-based resin
JPH08127604A (en) * 1994-10-27 1996-05-21 Shin Etsu Chem Co Ltd Production of vinyl chloride-based polymer

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Publication number Priority date Publication date Assignee Title
JPS5661402A (en) * 1979-10-23 1981-05-26 Denki Kagaku Kogyo Kk Suspension stabilizer
JPS5747313A (en) * 1980-09-02 1982-03-18 Chisso Corp Preparation of improved vinyl chloride copolymer
JPH0753607A (en) * 1993-08-09 1995-02-28 Shin Etsu Chem Co Ltd Method for producing vinyl chloride polymer
JPH0892305A (en) * 1994-09-27 1996-04-09 Tokuyama Sekisui Ind Corp Production of vinyl chloride-based resin
JPH08127604A (en) * 1994-10-27 1996-05-21 Shin Etsu Chem Co Ltd Production of vinyl chloride-based polymer

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP2292690A4 (en) * 2008-06-23 2011-06-15 Kuraray Co COMPOSITION OF VINYL POLYCHLORIDE RESIN AND PROCESS FOR PREPARING THE SAME
JP2021109932A (en) * 2020-01-14 2021-08-02 大洋塩ビ株式会社 Method for producing vinyl chloride-based polymer

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