WO1997004024A1 - Rubber modifier, rubber composition containing the same, coated rubber molding, and process for production thereof - Google Patents
Rubber modifier, rubber composition containing the same, coated rubber molding, and process for production thereof Download PDFInfo
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- WO1997004024A1 WO1997004024A1 PCT/JP1996/002070 JP9602070W WO9704024A1 WO 1997004024 A1 WO1997004024 A1 WO 1997004024A1 JP 9602070 W JP9602070 W JP 9602070W WO 9704024 A1 WO9704024 A1 WO 9704024A1
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- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L21/00—Compositions of unspecified rubbers
Definitions
- Rubber Modifier Rubber Composition Containing It, Painted Rubber Molded Article, and Method for Producing the Same
- the present invention relates to a rubber modifier containing a polyester as an active ingredient, a rubber composition containing the modifier, a vulcanized product of the composition, and a method for producing the coated product.
- Films and other molded products obtained from the rubber composition containing the rubber modifier of the present invention have excellent coatability, adhesiveness and printability.
- Highly saturated hydrocarbon rubbers such as ⁇ -olefin copolymer rubbers such as ethylene-propylene copolymer rubber and butyl rubber are widely used due to their excellent cold resistance, weather resistance, ozone resistance, etc., and low cost.
- ⁇ -olefin copolymer rubbers such as ethylene-propylene copolymer rubber and butyl rubber
- the adhesion of the coating film and the adhesive layer is low, so that a practical adhesive strength cannot be obtained.
- An object of the present invention is to use a new polyester as an active ingredient, which is suitable for improving properties such as paintability, adhesiveness, and printability of a highly saturated and non-polar polymer rubber such as ethylene-propylene copolymer rubber. Rubber modifier, and the addition of it It is to provide a rubber composition. Another object is to provide a coated product of a vulcanized molded article of such a rubber composition and a method for producing the same.
- a polyester having a weight-average molecular weight of 1,000 to 1.00, 000 and having at least three polar groups containing hydrogen atoms in the molecule. Is provided.
- a rubber composition comprising a rubber component and a rubber modifier containing the polyester as an active ingredient.
- a coated rubber molded product obtained by coating the surface of a vulcanized molded product obtained by vulcanizing the above rubber composition.
- vulcanization-molding the rubber composition and applying and curing a coating material on the surface of the obtained vulcanized molded article A method for producing a coated rubber molded article is provided, which comprises molding a rubber composition, and then vulcanizing and coating and curing the obtained unvulcanized molded article.
- the polyester used in the present invention is characterized by having at least three polar groups containing a hydrogen atom in the molecule.
- the polar group containing a hydrogen atom is not particularly limited as long as it has at least one hydrogen atom and at least one hetero atom.
- the hetero atom include an oxygen atom, a nitrogen atom, a sulfur atom and the like, and an oxygen atom is preferable.
- Examples of such a polar group having a hydrogen atom and a hetero atom include a hydroxyl group, a carboxyl group, an amino group, and a thiol group. Among these, a hydroxyl group and a carboxyl group are preferable, and a hydroxyl group is particularly preferable.
- the maximum value of the polar group content is not particularly limited, but is generally selected appropriately within a range in which the polyester retains oil solubility.
- the polar group containing a hydrogen atom is, for example, a hydroxyl group or a carboxyl group
- the content in the polyester can be represented by a hydroxyl value or an acid value.
- the sum of the hydroxyl value and the acid value can be appropriately selected depending on the molecular weight of the polyester, but is usually from 10 to 200 mgKOH / g, preferably from 20 to! S OmgKOHZg More preferably from 30 to: LS OmgKOHZg, most preferably from 30 to: LO OmgKOHZg.
- the polyester used in the present invention is usually oil-soluble.
- Non-oil-soluble polyesters are not preferred because they generally have poor compatibility with rubber.
- oil-soluble means that the light transmittance of the polyester solution measured as described below is 80% or more. The preferred light transmittance is 90% or more.
- the molecular weight of the polyester is from 1,000 to 1,000,000, preferably from 3,000 to 500,000, more preferably from 1,000 to 1,000,000 in terms of polystyrene equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC). Is in the range of 5,000 to 100,000. If the molecular weight is too small, all of the polyester migrates to the surface of the rubber molded product and the coating film strength is not sufficient.On the other hand, if the molecular weight is too large, the polyester molecules hardly migrate to the surface of the rubber molded product. However, sufficient improvement effects such as improved adhesiveness cannot be obtained, and both are not preferred.
- the method for producing the polyester of the present invention is not particularly limited.
- At least one polyvalent component selected from the group consisting of alcohols and epoxy compounds having two or more epoxy groups (A) and (B) It can be obtained by condensation polymerization of the three components (A), (B) and (C) at a ratio of 1 to 80 mol% based on the total amount of both components.
- divalent higher carboxylic acid (A) those having usually 8 or more carbon atoms, preferably 10 to 200, more preferably 20 to 80 are used. If the number of carbon atoms in the carboxylic acid is too small, the oil solubility decreases, and the compatibility with rubber is poor, which is not preferred.
- Such divalent higher carboxylic acids may be, for example, any of linear, branched and cyclic, and specifically, suberic acid, azelaic acid, sebacic acid, brassic acid, polyalkylene Examples include succinic acid and dimeric acid of polymerized fatty acid, and among these, at least one selected from polyalkylene succinic acid and dimeric acid of polymerized fatty acid is preferable, and dimeric acid of polymerized fatty acid is particularly preferable. Acids are preferred.
- the polymerized fatty acid is obtained by polymerizing a higher fatty acid, and is usually an aliphatic having 8 to 24, preferably 16 to 20 saturated or at least one unsaturated bond or an aliphatic ester thereof. It is a generic term for polymerized acids obtained by polymerizing derivatives. Commercially available polymerized fatty acids are those obtained by polymerizing oleic acid, linoleic acid, ricinoleic acid, eleostearic acid, and the like. It is contained as. Structural analysis of polymerized fatty acids has been reported by D.H.M cmah0n et al.
- the polymerization product can be separated into polymerized fatty acids having different contents of each component by a distillation method or a solvent extraction method. By hydrogenating the unsaturated carbon-carbon bonds remaining in these polymerized fatty acids, hydrogenated polymerized fatty acids having good thermal oxidation stability can be obtained.
- an unpurified polymerized fatty acid, a purified polymerized fatty acid or a hydrogenated polymerized fatty acid can also be used.
- a purified polymerized fatty acid or a hydride thereof containing 60% by weight or more of a dimer acid component is used. used.
- the polyalkylene succinic acid has the general formula (1) Ri- CH CO OH (1)
- Ri in the formula is a polymer chain of lower alkylene.
- Ri is a lower alkylene polymer chain, and preferably the lower alkylene is at least one selected from ethylene, propylene and butylene, and has a degree of polymerization in the range of 10 to 300.
- the dihydric alcohol (B) is not particularly limited as long as it is generally used in a polyester synthesis reaction.
- examples thereof include alkanediols, cycloalkanediols, polyoxyalkylene glycols, and polyesterdiol.
- hindered glycols Particularly preferred are alkanediols and hindered glycols. These can be used alone or in combination of two or more.
- Alkanediols include, for example, ethylene glycol, propylene glycol, 1,2-butanediol, 1,4-butanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, 1, 9-nonanjol.
- Cycloalkanediols include cyclopentane-1,2-diol, cyclohexane-1,2-diol, cyclohexane-1,3-diol, cyclohexane-1,4-diol, cyclohexane-1 Examples include 1,4-dimethanol and cyclooctane-1,4-diol.
- polyoxyalkylene glycols examples include polyethylene glycol, polypropylene glycol, polyethylene propylene glycol, and polybutylene glycol obtained by polymerizing alkylene oxides such as ethylene oxide, propylene oxide, and butylene oxide alone or in a mixture by a known method. These are generally represented by the general formula (2)
- R 2 is a hydrogen atom or a low atom such as a methyl group or an ethyl group. Represents a lower alkyl group, and is preferably a hydrogen atom.
- m represents an integer of 1 to 6, and is preferably an integer of 1 to 4.
- n represents an integer of 2 to 1,000, preferably 5 to 500, and more preferably 10 to: an integer of LOO.
- polyester diols include, for example, those disclosed in JP-A-6-116372: lactones such as proviolactone, ⁇ -butyrolactone, abutyrolactone, ⁇ -valerolactone and ethylene glycol, diethylene glycol, triethylene lactone. Ring-opening products of (poly) alkylene glycols such as ethylene glycol and tetraethylene glycol can be mentioned.
- R 3 represents an alkylene group having 2 to 6 carbon atoms.
- ⁇ represents an integer of 2 to 1,000, preferably an integer of 5 to 500, and more preferably an integer of 10 to 100.
- G represents one (CH 2 CHR40) q — group, where q is an integer of 1 to 4, and R 4 represents a hydrogen atom or a lower alkyl group such as a methyl group.
- hindered glycol for example, the general formula (4)
- R 5 and Rs each independently represent an alkyl group.
- the number of carbon atoms in the alkyl group is not particularly limited, but is usually 1 to 50, preferably 1 to 20, and more preferably 2 to 10.
- hindered glycols include, for example, 2,2-dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2,2-dipropyl-1,3-propanediol, 2,2-diisopropyl-1,3-propanediol, 2,2-diisobutyl-1,3-propanediol, 2-methyl-2-dodecyl-1,3-propanediol, 2-ethyl-2-butyl-1,3-propanediol And 2-propyl-1-pentyl-1,3-propanediol.
- the present invention in addition to the above-mentioned divalent higher carboxylic acid component (A) and the above-mentioned divalent alcohol component (B), it has a trivalent or more carboxylic acid, a trivalent or more alcohol, and two or more epoxy groups. At least one selected from epoxy compounds Use (C).
- the trivalent or higher carboxylic acid is not particularly limited as long as it has three or more carboxyl groups. Usually, a trivalent carboxylic acid is used. Specific examples of the trivalent or higher carboxylic acid include trimellitic acid, trimethylvalivalic acid, camphoronic acid, trimesic acid, and trimeric acid of a polymerized fatty acid. Among them, trimesic acid, trimer acid of polymerized fatty acid and the like are preferable, and trimer acid of polymerized fatty acid is particularly preferable.
- the trihydric or higher alcohol is not particularly limited as long as it has three or more hydroxyl groups.
- Specific examples of trihydric or higher alcohols include glycerol, sorbitol, glucose, mannitol, sucrose, glucose and the like.
- R and RS are each independently an alkyl group or An alkyl group having a hydroxyl group, wherein at least one of R? Is an alkyl group having a hydroxyl group, wherein the number of carbon atoms of the alkyl group is not particularly limited, but is usually 1 to 50.
- the number is preferably 1 to 20, more preferably 2 to 10.
- Specific examples of such trivalent or higher-valent hindered alcohols include trimethylolethane, trimethylol-propane, trimethylolbutane, and pentaerythritol. And preferred are trimethylolethane, trimethylol pulp bread, pentaerythritol and the like.
- trihydric or higher alcohols can be used alone or as a mixture of two or more thereof.
- the trihydric or higher alcohol component contains at least 10 mol% of trihydric or higher hindered alcohol.
- the content is preferably 30 to 100 mol%, more preferably 50 to 100 mol%.
- the epoxy compound having two or more epoxy groups is not particularly limited as long as it is a compound having at least two epoxy groups in a molecule.
- Examples include glycidyl dimer acid ester of fatty acid, glycidyl ether of bisphenol A, glycidyl ether of bisphenol F, and glycidyl ether of aliphatic dibasic acid.
- components (C) can be used alone or in admixture of two or more.
- the amount used is the sum of the dihydric carboxylic acid component (A) and the dihydric alcohol component (B). It is 1 to 80 mol%, preferably 5 to 60 mol%, more preferably 10 to 40 mol% based on the amount. If the amount of the component (C) is excessively small, the hydroxyl value or the acid value is not sufficient. On the other hand, if the amount is excessively large, it becomes difficult to control the polycondensation reaction.
- the carboxylic acid component may contain, in addition to the divalent higher carboxylic acid (A) and the trivalent or higher carboxylic acid component (C), other carboxylic acids, for example, Divalent lower carboxylic acids such as succinic acid, glutaric acid, adipic acid, maleic acid, itaconic acid, bimalic acid, methylmalonic acid and dimethylmalonic acid; acetic acid, 2-methylpropanoic acid, isooctylic acid, isononanoic acid, Peric acid, myristic acid, and Monohydric carboxylic acids such as lumitic acid, stearic acid, isostearic acid, arachinic acid, linoleic acid, oleic acid, and elaidic acid; and, in the alcohol component, a dihydric alcohol component (B) and a trihydric or higher alcohol component.
- Divalent lower carboxylic acids such as succinic acid, glutaric acid, adipic acid, maleic acid, itaconic
- coal component (C) In addition to the coal component (C), other alcohols such as methanol, ethanol, isopropanol, neopentyl alcohol, 3-methyl-3-pentanol, 2,3,3-trimethyl-1-butanol, and 1-decanol A monohydric alcohol such as nonyl alcohol may be used in combination. Generally, the tolerable amount is not more than 20 mol% of the total carboxylic acid component or total alcohol component.
- the ratio between the carboxylic acid component and the alcohol component may be appropriately selected according to the desired molecular weight or hydroxyl value (or acid value) of the polyester, and is usually 0.5 to 2.5, depending on the OHZCO OH (equivalent) ratio. Preferably in the range of 0.6 to 2.0 0
- the polyester used in the present invention is obtained by condensation polymerization of the above component (A), component (B), component (C), and other optional components such as carboxylic acid and alcohol. It can be obtained by reaction.
- the polycondensation reaction may be carried out according to a conventional method, for example, at a reaction temperature of 100 to 300 ° C, preferably 150 to 280 ° C, particularly in the presence of inert gas. It is preferable to carry out. If necessary, a water-insoluble organic solvent azeotropic with water, such as toluene or xylene, may be used, or the reaction may be performed under reduced pressure.
- esterification catalysts During the esterification condensation polymerization reaction, para-toluenesulfonic acid, sulfuric acid, boron trifluoride complex, phosphoric acid, hydrochloric acid, potassium acetate, zinc stearate, zinc, titanium, tin and butyltin are usually used as esterification catalysts.
- various metal oxides such as oxides and titanium oxide are used, it is preferable to use metal oxides in view of the oxidation resistance of the obtained polyester.
- the rubber component to which the modifier of the present invention is blended is not particularly limited, and those generally used in the rubber industry can be used. Specifically, for example, natural rubber, polyisoprene rubber, polybutadiene rubber, styrene-butadiene copolymer rubber, styrene-isoprene copolymer rubber, styrene-isoprene butagene copolymer rubber, butadiene-isoprene copolymer rubber, Conjugated-gen-based polymer rubbers such as styrene-butadiene block copolymer rubber, styrene-isoprene block copolymer rubber, acrylonitrile-butadiene rubber, and chloroprene rubber; Olefin copolymer rubber; silicone rubber and the like.
- rubber components having a small amount of carbon-carbon double bonds in the main chain for example, having an iodine value of 100 or less, preferably 50 or less, more preferably 35 or less are suitable.
- modified polyethylene rubber, ⁇ -olefin copolymer rubber, silicone rubber, and the like, particularly ⁇ -olefin copolymer rubber are preferred because the modifying effect of the present invention is remarkably exhibited.
- These rubbers can be used alone or in combination of two or more.
- One-dimensional olefins are olefins having a carbon-carbon double bond at the terminal, such as ethylene, propylene, 1-butene, 1-hexene, 3-methyl-1-butene, and 3-methyl-1-olefin. 1—pentene, 4—methyl 1—pentene, etc. But not limited to these.
- the olefin-based copolymer rubber is not particularly limited as long as it is a rubber-like polymer containing the above-mentioned ⁇ -year-old fin.
- Examples include copolymer rubbers of olefin resin and other polymerizable monomers.
- the amount of ⁇ -olefin fin in the copolymer rubber is not particularly limited, but is usually 50% by weight or more, preferably 60 to 100% by weight, more preferably 80 to: L00% by weight. Range.
- the other polymerizable monomer is not particularly limited, and examples thereof include a common gen and a non-conjugated gen.
- the conjugated gen is, for example, 1,
- Examples thereof include 3-butadiene, isoprene, 1,3-pentadiene, 2,3-dimethyl-1,3-butadiene and 1,3-hexadiene, and among these, 1,3-butadiene and isoprene are preferable.
- Examples of the non-conjugated gen include ethylidene norbornene, dicyclopentadiene, 1,4-hexadiene, and the like. Of these, ethylidene norbornene, dicyclopentene gen and the like are preferable.
- the content of these polymerizable monomers in the copolymer is usually 50% by weight or less, preferably 40% by weight or less, more preferably 20% by weight or less.
- ⁇ -olefin copolymer rubber examples include, for example, ethylene-carbon number.
- Two or more kinds of mono-olefin copolymer rubbers such as ⁇ -olefin copolymer rubbers of 3 or more; two or more types of non-conjugated copolymer rubbers such as ethylene-non-conjugated rubber having three or more carbon atoms ⁇ -olefin and non-conjugated copolymer rubber; ⁇ -olefin-monofunctional copolymer rubber; and modified rubbers thereof such as chlorinated products and chlorosulfonated products.
- ⁇ -olefin copolymer rubber examples include an ethylene-propylene copolymer rubber and an ethylene butene-11 copolymer rubber. Particularly preferred is an ethylene-propylene copolymer rubber having a weight ratio of ethylene to propylene in the range of 90:10 to 20:80.
- Examples of the non-co-gen of the ⁇ -bran refine-non-conjugated gen copolymer rubber having 3 ethylene or more carbon atoms include those exemplified above for the ⁇ -bran-refin copolymer rubber. Used.
- Examples of the ⁇ -refined conjugated conjugated copolymer rubber include butyl rubber obtained by copolymerizing 90 to 99.5% by weight of isobutene and 0.5 to 10% by weight of isoprene.
- rubber components can be used alone or in combination of two or more.
- the proportion of the rubber component and the polyester modifier used can be appropriately selected according to the use and purpose, but is usually 99: 1 to 50:50, preferably 98: 2 to 60 by weight. : 4 0, more preferably 9 5: 5 to 8 0: 2 c optional ingredient in the range of 0
- additives usually used in the rubber industry can be added to the rubber modifier and the rubber composition of the present invention.
- additives include inorganic fillers, vulcanizing agents, vulcanization accelerators, vulcanization aids, plasticizers, antioxidants, antioxidants, lubricants, ultraviolet inhibitors, ultraviolet stabilizers, heat stabilizers , Antistatic agents, nucleating agents, flame retardants, organic and Z or inorganic pigments, oils and the like. These additives can be added alone or in combination of two or more. The amounts of these additives are appropriately determined within a range that does not impair the effects of the present invention.
- inorganic fillers include calcium carbonate, calcium oxide, magnesium oxide, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, magnesium carbonate, calcium gayate, magnesium gayate, calcium sulfate, barium sulfate, and sulfurous acid.
- examples thereof include calcium, myricite, dolomite, silica, clay, silver, black, black oxide, zinc oxide, glass fiber, and carbon fiber. C Among these, silica and carbon black are particularly preferred.
- Each of these inorganic fillers is used alone or in combination of two or more. The amount used is usually 100 to 200 parts by weight, based on 100 parts by weight of the rubber component. Preferably it is 20 to 150 parts by weight, more preferably 30 to 100 parts by weight.
- the vulcanizing agent examples include sulfur-based vulcanizing agents such as zeolite and disulfide; and baroxide-based vulcanizing agents such as dicumyl peroxide and di-tert-butyl peroxydiisopropylbenzene.
- sulfur-based vulcanizing agents such as zeolite and disulfide
- baroxide-based vulcanizing agents such as dicumyl peroxide and di-tert-butyl peroxydiisopropylbenzene.
- the amount used is generally 0.1 to 20 parts by weight, preferably 0.5 to 10 parts by weight, more preferably 1 to 5 parts by weight, based on 100 parts by weight of the rubber component.
- vulcanization accelerator examples include, for example, vulcanization accelerators such as mercaptobenzothiazole, dimethyldithi talented zinc rubamate, and tetramethylthiuram sulfide. These rubbers are used in an amount of usually 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, more preferably 1 to 3 parts by weight, per 100 parts by weight of the rubber component. Rubber vulcanized molding
- the rubber composition of the present invention c for example be prepared according to conventional method performed in the rubber industry, it can be produced by kneading the above components in a mixer.
- the kneading machine include extruders such as a single-screw extruder and a twin-screw extruder, Banbury, brabender, brass tominole, calender, kneader, roll, extruder, multi-screw kneader, double-helical ribbon.
- a stirrer or the like can be used.
- the vulcanized rubber molded article of the present invention can be produced by a method usually performed in the rubber industry. For example, (1) The above components other than the vulcanizing agent are added to Banbury, Brabender, etc., kneaded at 60 ° C. to 300 ° C. for 0.5 to 60 minutes, and (2) It can be obtained by transferring the mixture to a roll, adding a vulcanizing agent at 100, and then kneading the mixture, followed by (3) heat molding with a molding machine such as an extruder.
- the vulcanizable rubber composition may be molded into an unvulcanized rubber molded body, a coating may be applied to the surface, and then the vulcanization of the rubber molded body and the curing of the coating film may be simultaneously performed.
- the paint used for surface coating is not particularly limited, but examples thereof include a solvent-type thermoplastic (meth) acrylic resin paint, a solvent-type thermosetting (meth) acrylic resin paint, an acrylic-modified alkyd-based paint, and an epoxy resin. Paints, acrylic urethane resin paints, silicone-modified urethane resin paints, polyurethane resin paints, melamine resin paints, and the like. these Can be used alone or in combination of two or more.
- a method of applying the paint to the molded body for example, a method such as electrostatic painting, spraying (air spray) painting, or brush painting is used. These paints may be applied by a method of applying an undercoat and then an overcoat.
- the method of curing the coating film after application of the coating material is appropriately selected depending on the material and shape of the molded article, the properties of the coating material, and the like.
- the coating is dried by a method such as natural drying or forced drying using a nichrome wire, infrared rays, high-frequency heating, or the like. A cured coating is formed.
- the physical property measurement method is as follows.
- the weight average molecular weight of the polyester was measured as a standard polystyrene equivalent according to the GPC method.
- the hydroxyl value and the acid value of the polyester were measured according to the following described in "Standard Fat and Oil Analysis Test Method" (Japan Oil Chemists' Society).
- Cross-cut test adhesion rate Conducted according to JIS K5400. After making one cut at right angles at 1 mm intervals with a load of 350 kg on the surface of the coating film and making 100 grids per 1 cm 2 , use an adhesive tape with a width of 18 mm using a pressure roller. (Ciban Co., Ltd.) with a load of 1300 kg and a peeling test of peeling at a peeling angle of 180 °. Of the 100 squares, the number of grids that were not peeled was the adhesion rate (%). Displayed as.
- the obtained polyester A had a weight average molecular weight of 11,700, an acid value of 0.2 mgKOHZg, and a hydroxyl value of 82 mgKOHZg.
- the light transmittance of the toluene solution was 99%.
- the obtained polyester B had a weight average molecular weight of 17,800, an acid value of 0.2 mgK0H, g, and a hydroxyl value of 58 mgK0HZg.
- the light transmittance of the toluene solution was 97%.
- the obtained polyester C had a weight average molecular weight of 6,500, an acid value of 0.1 mgKOH / g, and a hydroxyl value of 5 SmgKOH / g.
- the light transmittance of the toluene solution was 94%.
- the obtained polyester D had a weight average molecular weight of 21,500, an acid value of 0.2 mgKOHZg and a hydroxyl value of 82 mgKOHZg.
- the light transmittance of the toluene solution is 97%. I got it.
- the obtained polyester E had a weight average molecular weight of 30,500, an acid value of 0.1 mg KOHZg, and a hydroxyl value of 91.3 mg KOHZg.
- the light transmittance of the toluene solution was 98% .o
- Polyester F had a weight average molecular weight of 13,700, an acid value of 0.1 mg KOH / g, and a hydroxyl value of 96.1 mg KOHZg. The light transmittance of the toluene solution was 93%.
- a rubber composition was prepared according to the formulation shown in Table 1.
- samples without the addition of polyester were also prepared (Comparative Examples 1 and 2).
- LZD 70, 75 mm
- a urethane paint (SOFLEX 2500; manufactured by Kansai Paint Co., Ltd.) was applied to the surface of the vulcanized molded product by spraying, baked in a hot air oven of 100 for 15 minutes, and a cross-cut test and a peel strength test were performed. . Table 1 shows the results.
- Adhesion rate 100% 1003 ⁇ 4 0% 53 ⁇ 4 Release strength (kg / cm) 0.95 0.74 0.1 0.1
- EP-103 A ethylene-propylene-non-gen-based rubber; Nippon Synthetic Rubber Co., Ltd. 100 parts by weight, carbon black (Asahi F-200; Asahi Carbon Co., Ltd.) 67.5 parts by weight, mineral oil 35 parts by weight, zinc 5 parts by weight of Hana and 1 part by weight of stearic acid are kneaded with a Brabender type 1 Banbury mixer, followed by 1.5 parts by weight of sulfur, 2 parts by weight of 2-mercaptobenzothiazole and the polyester produced in Production Example 2. 10 parts by weight of B was added by a roll, further kneaded, and taken out into a sheet. Then, it was vulcanized with a breath at 160 ° C. for 30 minutes.
- the above vulcanized molded product was coated with OFLEX No. 500 having a terminal isocyanate (NCO) group (urethane polymer; manufactured by Ohashi Chemical Industry Co., Ltd.), cured at room temperature, and subjected to a grid test and a peel test. .
- the adhesion rate was 100%, and the peel strength was 3.5 kgZcm, an excellent value.
- a rubber composition was prepared according to the formulation shown in Table 2.
- a polyester without addition of polyester was also prepared (Comparative Example 4).
- Each component other than sulfur and the vulcanization accelerator was kneaded with a Banbury mixer at 50 at 5 minutes, then sulfur and the vulcanization accelerator were added with 6-inch roll and kneaded at 60 ° C.
- Vulcanization accelerator ('Pashi / -L TRA) * 7 2.2 2.2 2.2 2.2 2.2
- the molded article of the rubber composition containing the rubber modifier of the present invention is excellent in properties such as paintability, adhesiveness and printability.
- vulcanized molded article of such a rubber composition examples include the following. ⁇ (A) Medical devices (ice sac, drain bag, catheter balloon, urine catheter) One tell)
- Exterior materials for automobiles such as weather strips, mat cards, side protect panels, etc.
- Automotive interior materials such as airbags and interior skin materials
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Abstract
Description
明 細 書 Specification
ゴム用改質剤、 それを含むゴム組成物、 塗装ゴム成形体およびその製法 技 術 分 野 Rubber Modifier, Rubber Composition Containing It, Painted Rubber Molded Article, and Method for Producing the Same
本発明は、 ポリエステルを有効成分とするゴム用改質剤および該改質剤を含 有してなるゴム組成物ならびに該組成物の加硫体の塗装品および該塗装品の製 法に関する。 本発明のゴム用改質剤を含有してなるゴム組成物から得られるフ ィルムその他の成形品は塗装性、 接着性および印刷性に優れている。 背 景 技 術 The present invention relates to a rubber modifier containing a polyester as an active ingredient, a rubber composition containing the modifier, a vulcanized product of the composition, and a method for producing the coated product. Films and other molded products obtained from the rubber composition containing the rubber modifier of the present invention have excellent coatability, adhesiveness and printability. Background technology
エチレン一プロピレン系共重合ゴムやブチルゴムなどの α—ォレフィ ン系共 重合ゴムなどの高飽和炭化水素ゴムは、 耐寒性、 耐候性、 耐オゾン性などに優 れ、 且つ安価なことから広く用いられているが、 分子中に炭素一炭素二重結合 や極性基などが少ないために、 塗膜や接着層の付着性が低く、 実用的な接着強 度が得られないという欠点があつた。 Highly saturated hydrocarbon rubbers such as α-olefin copolymer rubbers such as ethylene-propylene copolymer rubber and butyl rubber are widely used due to their excellent cold resistance, weather resistance, ozone resistance, etc., and low cost. However, since the molecule has few carbon-carbon double bonds and polar groups, the adhesion of the coating film and the adhesive layer is low, so that a practical adhesive strength cannot be obtained.
従来、 これらの高飽和炭化水素ゴム成形品の塗装性や接着性を改良する目的 で、 例えば、 その二重結合の 9 8 %以上が水素添加されたポリヒ ドロキシポリ ブタジエンを添加する方法 (特公昭 5 7 - 6 4 6 2号公報) 、 ポリ ヒ ドロキシ ポリオレフィ ンなどの分子末端に水酸基を有する炭化水素系ポリマーを添加す る方法 (特開平 1一 1 9 7 5 3 4号公報) 、 その二重結合の 5 0 %以上が水素 添加された低分子ポリイソプレンを添加する方法 (特開平 2— 6 9 5 4 5号公 報) などが提案されている。 しかしながら、 これらの方法では、 塗料との密着 性が十分でないという欠点を有している。 発 明 の 開 示 Conventionally, in order to improve the paintability and adhesion of these highly saturated hydrocarbon rubber molded articles, for example, a method of adding polyhydroxy polybutadiene in which 98% or more of its double bonds have been hydrogenated (Japanese Patent Publication No. No. 7-6462) and a method of adding a hydrocarbon polymer having a hydroxyl group at the molecular terminal such as polyhydroxy polyolefin (Japanese Patent Application Laid-Open No. 11-199534). A method of adding a low-molecular-weight polyisoprene in which 50% or more of the bonds are hydrogenated (Japanese Patent Application Laid-Open No. 2-69545) has been proposed. However, these methods have a disadvantage that the adhesion to the paint is not sufficient. Disclosure of the invention
本発明の目的は、 エチレン一プロビレン系共重合ゴムなどの高飽和でしかも 非極性な重合体ゴムの塗装性、 接着性、 印刷性などの特性の改良に好適な、 新 規なポリエステルを有効成分とするゴム用改質剤、 およびそれを添加してなる ゴム組成物を提供することにある。 他の目的は、 そのようなゴム組成物の加硫 成形体の塗装品およびその製法を提供することにある。 An object of the present invention is to use a new polyester as an active ingredient, which is suitable for improving properties such as paintability, adhesiveness, and printability of a highly saturated and non-polar polymer rubber such as ethylene-propylene copolymer rubber. Rubber modifier, and the addition of it It is to provide a rubber composition. Another object is to provide a coated product of a vulcanized molded article of such a rubber composition and a method for producing the same.
本発明によれば、 その一面において、 重量平均分子量が 1, 0 0 0〜1, 0 0 0, 0 0 0で分子内に水素原子を含む極性基を少なく とも 3個有するポリエ ステルを有効成分とするゴム用改質剤が提供される。 According to one aspect of the present invention, there is provided, as an active ingredient, a polyester having a weight-average molecular weight of 1,000 to 1.00, 000 and having at least three polar groups containing hydrogen atoms in the molecule. Is provided.
本発明によれば、 他の一面において、 ゴム成分と、 上記ポリエステルを有効 成分とするゴム用改質剤とを含んでなるゴム組成物が提供される。 According to the present invention, in another aspect, there is provided a rubber composition comprising a rubber component and a rubber modifier containing the polyester as an active ingredient.
本発明によれば、 さらに他の一面において、 上記ゴム組成物を加硫成形して なる加硫成形体の表面が塗装されてなる塗装ゴム成形体が提供される。 According to the present invention, in still another aspect, there is provided a coated rubber molded product obtained by coating the surface of a vulcanized molded product obtained by vulcanizing the above rubber composition.
本発明によれば、 さらに他の一面において、 (1 ) 上記ゴム組成物を加硫成 形し、 得られた加硫成形体の表面に塗料を塗布し硬化させるか、 または、 (2 ) 上記ゴム組成物を成形し、 次いで、 得られた未加硫成形体の加硫と塗装硬化を 行うことを特徴とする塗装ゴム成形体の製造方法が提供される。 発明を実施するための最良の形態 According to the present invention, in still another aspect, (1) vulcanization-molding the rubber composition and applying and curing a coating material on the surface of the obtained vulcanized molded article; A method for producing a coated rubber molded article is provided, which comprises molding a rubber composition, and then vulcanizing and coating and curing the obtained unvulcanized molded article. BEST MODE FOR CARRYING OUT THE INVENTION
ポリエステル Polyester
本発明に使用されるポリエステルは、 分子内に水素原子を含む極性基を少な く とも 3個有することを特徴とする。 水素原子を含む極性基としては、 少なく とも一つの水素原子と少なくとも一つのへテロ原子を有するものであれば、 特 に限定されない。 ヘテロ原子としては、 例えば、 酸素原子、 窒素原子、 硫黄原 子などが挙げられ、 好ましくは酸素原子である。 かかる水素原子とヘテロ原子 を有する極性基としては、 例えば、 ヒ ドロキシル基、 カルボキシル基、 ァミノ 基、 チオール基などが挙げられる。 これらの中でもヒ ドロキシル基、 カルボキ シル基が好ましく、 特にヒ ドロキシル基が好ましい。 The polyester used in the present invention is characterized by having at least three polar groups containing a hydrogen atom in the molecule. The polar group containing a hydrogen atom is not particularly limited as long as it has at least one hydrogen atom and at least one hetero atom. Examples of the hetero atom include an oxygen atom, a nitrogen atom, a sulfur atom and the like, and an oxygen atom is preferable. Examples of such a polar group having a hydrogen atom and a hetero atom include a hydroxyl group, a carboxyl group, an amino group, and a thiol group. Among these, a hydroxyl group and a carboxyl group are preferable, and a hydroxyl group is particularly preferable.
かかる水素原子含有極性基は、 分子内に少なく とも 3個必要で、 その数が 2 個以下では塗料などとの接着性が低下し、 好ましくない。 極性基含有量の最大 値は格別限定されることはないが、 一般に、 ポリエステルが油溶性を保持する 範囲で適宜選択される。 水素原子を含む極性基が、 例えばヒ ドロキシル基またはカルボキシル基の場 合は、 ポリエステル中のその含有量を水酸基価または酸価で表示できる。 その 水酸基価と酸価との和は、 ポリエステルの分子量によって適宜選択できるが、 通常 10〜200mgKOH /g、 好ましくは 20〜;! S OmgKOHZg より好ましくは 30〜: L S OmgKOHZg、 最も好ましくは 30〜: L O Om gKOHZgの範囲である。 At least three such hydrogen atom-containing polar groups are required in the molecule, and if the number is two or less, the adhesiveness to a paint or the like is reduced, which is not preferable. The maximum value of the polar group content is not particularly limited, but is generally selected appropriately within a range in which the polyester retains oil solubility. When the polar group containing a hydrogen atom is, for example, a hydroxyl group or a carboxyl group, the content in the polyester can be represented by a hydroxyl value or an acid value. The sum of the hydroxyl value and the acid value can be appropriately selected depending on the molecular weight of the polyester, but is usually from 10 to 200 mgKOH / g, preferably from 20 to! S OmgKOHZg More preferably from 30 to: LS OmgKOHZg, most preferably from 30 to: LO OmgKOHZg.
本発明で使用されるポリエステルは通常油溶性である。 油溶性でないポリェ ステルは概してゴムとの相溶性に劣るので好ましくない。 ここで 「油溶性」 と は下記のように測定されるポリエステル溶液の光透過率が 80%以上であるこ とを指す。 好ましい光透過率は 90%以上である。 The polyester used in the present invention is usually oil-soluble. Non-oil-soluble polyesters are not preferred because they generally have poor compatibility with rubber. Here, “oil-soluble” means that the light transmittance of the polyester solution measured as described below is 80% or more. The preferred light transmittance is 90% or more.
ポリエステル 5 gをトルエン 95 gに入れ、 窒素雰囲気下に 80。Cで 1時間 攪拌しながら溶解し、 次いで室温 (20°C) まで冷却する。 このトルエン稀釈 液を 20eC恒温室にて 24時間静置し、 次いで、 再度攪拌して濁度計 (東京光 電 (株) 製 "ANA— 14 S" ) にて透過率を測定する。 光源としてタングス テン白熱電球 (6V、 6 A) を用い、 セルとして 20 mm角型ガラスセルを使 用する。 シャッターを閉じた状態を透過率 0%とし、 稀釈に用いたトルエン自 体の透過率を 100%とする。 Put 5 g of polyester in 95 g of toluene and put it under a nitrogen atmosphere. Dissolve with stirring at C for 1 hour, then cool to room temperature (20 ° C). The toluene dilution was allowed to stand for 24 hours at 20 e C thermostatic chamber, and then, measuring the transmittance in turbidimeter was stirred again (Tokyo photoelectric Co. "ANA- 14 S"). A tungsten light bulb (6 V, 6 A) is used as the light source, and a 20 mm square glass cell is used as the cell. The transmittance is 0% when the shutter is closed, and the transmittance of toluene used for dilution is 100%.
ポリエステルの分子量は、 ゲルパミエーシヨンクロマトグラフィー (GPC) で測定されるポリスチレン換算重量平均分子量 (Mw) で、 1, 000〜1, 000, 000、 好ましくは 3, 000-500, 000、 より好ましくは 5, 000〜100, 000の範囲である。 分子量が過度に小さいとポリエステル がゴム成形品表面に全て移行してしまい塗膜強度が十分でなく、 また逆に、 分 子量が過度に大きいとポリエステルの分子がゴム成形品表面に移行し難く、 接 着性向上などの改良効果が十分に得られず、 いずれも好ましくない。 The molecular weight of the polyester is from 1,000 to 1,000,000, preferably from 3,000 to 500,000, more preferably from 1,000 to 1,000,000 in terms of polystyrene equivalent weight average molecular weight (Mw) measured by gel permeation chromatography (GPC). Is in the range of 5,000 to 100,000. If the molecular weight is too small, all of the polyester migrates to the surface of the rubber molded product and the coating film strength is not sufficient.On the other hand, if the molecular weight is too large, the polyester molecules hardly migrate to the surface of the rubber molded product. However, sufficient improvement effects such as improved adhesiveness cannot be obtained, and both are not preferred.
本発明のポリエステルの製造法は、 特に制限されないが、 例えば、 (A) 二 価の高級カルボン酸成分および (B) 二価のアルコール成分、 ならびに (C) 三価以上のカルボン酸、 三価以上のアルコールおよびエポキシ基を 2個以上有 するエポキシ化合物から選ばれる少なくとも一種の多価成分を (A) 、 (B) 両成分の合計量に対して 1〜8 0モル%の割合で (A ) 、 (B ) 、 ( C ) 三成 分を縮重合して得ることができる。 The method for producing the polyester of the present invention is not particularly limited. For example, (A) a divalent higher carboxylic acid component and (B) a dihydric alcohol component, and (C) a trivalent or higher carboxylic acid, At least one polyvalent component selected from the group consisting of alcohols and epoxy compounds having two or more epoxy groups (A) and (B) It can be obtained by condensation polymerization of the three components (A), (B) and (C) at a ratio of 1 to 80 mol% based on the total amount of both components.
二価の高級カルボン酸 (A ) としては、 炭素数が通常 8個以上、 好ましくは 1 0〜2 0 0個、 より好ましくは 2 0〜8 0個のものが用いられる。 カルボン 酸中の炭素数が過度に少ないと油溶性が低下し、 ゴムとの相溶性に劣り好まし くない'。 かかる 2価の高級カルボン酸としては、 例えば、 直鎖状、 分岐状およ び環状などのいずれであってもよく、 具体的には、 スベリン酸、 ァゼライン酸、 セバシン酸、 ブラシル酸、 ポリアルキレン琥珀酸、 重合脂肪酸のダイマ一酸な どが挙げられ、 これらの中でも、 ポリアルキレン琥珀酸および重合脂肪酸のダ イマ一酸から選ばれる少なく とも 1種であることが好ましく、 特に重合脂肪酸 のダイマ一酸が好ましい。 As the divalent higher carboxylic acid (A), those having usually 8 or more carbon atoms, preferably 10 to 200, more preferably 20 to 80 are used. If the number of carbon atoms in the carboxylic acid is too small, the oil solubility decreases, and the compatibility with rubber is poor, which is not preferred. Such divalent higher carboxylic acids may be, for example, any of linear, branched and cyclic, and specifically, suberic acid, azelaic acid, sebacic acid, brassic acid, polyalkylene Examples include succinic acid and dimeric acid of polymerized fatty acid, and among these, at least one selected from polyalkylene succinic acid and dimeric acid of polymerized fatty acid is preferable, and dimeric acid of polymerized fatty acid is particularly preferable. Acids are preferred.
重合脂肪酸は、 高級脂肪酸を重合したものであって、 通常炭素数が 8〜2 4、 好ましくは 1 6〜2 0の飽和または少なく とも一つの不飽和結合を有する脂肪 族またはそれらの脂肪族エステル誘導体を重合して得られる重合酸の総称であ る。 市販されている重合脂肪酸は、 ォレイン酸、 リノール酸、 リシノレイン酸、 エレォステアリン酸などを重合したものであり、 ダイマ一酸を主成分とし、 ト リマー酸以上のポリマー酸とモノマー酸を副成分として含有しているものであ る。 重合脂肪酸の構造解析は、 D . H . M c m a h 0 nらにより報告されてい る (J . A m. 0 i 1 . C h e m. S o c . , 5_ , 5 2 2 ( 1 9 7 4 ) ) 0 重合生成物は蒸留法または溶媒抽出法により各成分の含有量が異なる重合脂肪 酸に分別することができる。 また、 これらの重合脂肪酸中に残存する不飽和炭 素一炭素結合に水素添加することにより、 熱酸化安定性の良い水素化重合脂肪 酸を得ることもできる。 本発明においては、 未精製重合脂肪酸、 精製重合脂肪 酸または水素化重合脂肪酸も使用することができ、 好ましくは、 6 0重量%以 上のダイマ—酸成分を含む精製重合脂肪酸もしくはその水素化物が使用される。 またポリアルキレン琥珀酸は、 一般式 (1 ) Ri- CH CO OH (1) The polymerized fatty acid is obtained by polymerizing a higher fatty acid, and is usually an aliphatic having 8 to 24, preferably 16 to 20 saturated or at least one unsaturated bond or an aliphatic ester thereof. It is a generic term for polymerized acids obtained by polymerizing derivatives. Commercially available polymerized fatty acids are those obtained by polymerizing oleic acid, linoleic acid, ricinoleic acid, eleostearic acid, and the like. It is contained as. Structural analysis of polymerized fatty acids has been reported by D.H.M cmah0n et al. (J.Am.0i1.Chem.Soc., 5_, 52 2 (1974)) 0 ) The polymerization product can be separated into polymerized fatty acids having different contents of each component by a distillation method or a solvent extraction method. By hydrogenating the unsaturated carbon-carbon bonds remaining in these polymerized fatty acids, hydrogenated polymerized fatty acids having good thermal oxidation stability can be obtained. In the present invention, an unpurified polymerized fatty acid, a purified polymerized fatty acid or a hydrogenated polymerized fatty acid can also be used. Preferably, a purified polymerized fatty acid or a hydride thereof containing 60% by weight or more of a dimer acid component is used. used. The polyalkylene succinic acid has the general formula (1) Ri- CH CO OH (1)
I I
CH2COOH CH2COOH
(式中の Riは、 低級アルキレンの重合体鎖である。 ) で表される。 Riは低級 アルキレンの重合体鎖であって、 好ましくは低級アルキレンがエチレン、 プロ ピレンおよびプチレンから選ばれた少なく とも 1種であって、 その重合度は 1 0〜 300の範囲である。 (Ri in the formula is a polymer chain of lower alkylene.) Ri is a lower alkylene polymer chain, and preferably the lower alkylene is at least one selected from ethylene, propylene and butylene, and has a degree of polymerization in the range of 10 to 300.
二価のアルコール (B) としては、 ポリエステルの合成反応に一般に使用さ れるものであれば特に制限されないが、 例えば、 アルカンジオール類、 シクロ アルカンジオール類、 ポリオキシアルキレングリ コール類、 ポリエステルジォ ール類、 ヒンダードグリコール類などが挙げられ、 特にアルカンジオール類、 ヒンダ一 ドグリコール類が好ましい。 これらはそれぞれ単独で、 または 2種以 上を併用して使用することができる。 The dihydric alcohol (B) is not particularly limited as long as it is generally used in a polyester synthesis reaction. Examples thereof include alkanediols, cycloalkanediols, polyoxyalkylene glycols, and polyesterdiol. And hindered glycols. Particularly preferred are alkanediols and hindered glycols. These can be used alone or in combination of two or more.
アルカンジオール類としては、 例えば、 エチレングリコール、 プロピレング リコール、 1, 2—ブタンジオール、 1, 4—ブタンジオール、 1, 6—へキ サンジオール、 3—メチル一 1, 5—ペン夕ンジオール、 1, 9ーノナンジォ —ルなどが挙げられる。 Alkanediols include, for example, ethylene glycol, propylene glycol, 1,2-butanediol, 1,4-butanediol, 1,6-hexanediol, 3-methyl-1,5-pentanediol, 1, 9-nonanjol.
シクロアルカンジオール類としては、 シクロペンタン一 1, 2—ジオール、 シクロへキサン一 1, 2—ジオール、 シクロへキサン一 1, 3—ジオール、 シ クロへキサン一 1, 4ージオール、 シクロへキサン一 1, 4ージメタノール、 シクロオクタン一 1, 4一ジオールなどが挙げられる。 Cycloalkanediols include cyclopentane-1,2-diol, cyclohexane-1,2-diol, cyclohexane-1,3-diol, cyclohexane-1,4-diol, cyclohexane-1 Examples include 1,4-dimethanol and cyclooctane-1,4-diol.
ポリオキシアルキレングリコール類としては、 酸化ェチレン、 酸化プロビレ ン、 酸化プチレンなどの酸化アルキレンの単独または混合物を公知の方法で重 合することで得られるポリエチレングリコール、 ポリプロピレングリコール、 ポリエチレンプロピレングリコール、 ポリブチレングリコ一ルなどが挙げられ、 これらは、 一般に、 一般式 (2) Examples of the polyoxyalkylene glycols include polyethylene glycol, polypropylene glycol, polyethylene propylene glycol, and polybutylene glycol obtained by polymerizing alkylene oxides such as ethylene oxide, propylene oxide, and butylene oxide alone or in a mixture by a known method. These are generally represented by the general formula (2)
HO - ( (CH2) m - CHR20) 「,— H (2) HO-((CH 2 ) m-CHR20) ", — H (2)
で表さわれる。 ここで、 R2は、 水素原子またはメチル基、 ェチル基などの低 級アルキル基を示し、 好ましくは水素原子である。 mは 1〜6の整数を示し、 好ましくは 1〜 4の整数である。 nは 2〜1, 000の整数を示し、 好ましく は 5〜500、 より好ましくは 10〜: L O Oの整数である。 Is represented by Here, R 2 is a hydrogen atom or a low atom such as a methyl group or an ethyl group. Represents a lower alkyl group, and is preferably a hydrogen atom. m represents an integer of 1 to 6, and is preferably an integer of 1 to 4. n represents an integer of 2 to 1,000, preferably 5 to 500, and more preferably 10 to: an integer of LOO.
ポリエステルジオール類としては、 例えば、 特開平 6 - 116372号公報 に開示される —プロビオラク トン、 ^—プチロラク トン、 ァ一ブチロラク ト ン、 δ—バレロラク トンなどのラク トンとエチレングリコール、 ジエチレング リコール、 トリエチレングリコール、 テトラエチレングリコールなどの (ポリ) アルキレングリコールの開環生成物が挙げられ、 例えば、 一般式 (3) Examples of polyester diols include, for example, those disclosed in JP-A-6-116372: lactones such as proviolactone, ^ -butyrolactone, abutyrolactone, δ-valerolactone and ethylene glycol, diethylene glycol, triethylene lactone. Ring-opening products of (poly) alkylene glycols such as ethylene glycol and tetraethylene glycol can be mentioned.
HO- (R3-C00-G) ρ -Η (3) HO- (R3-C00-G) ρ -Η (3)
で表される。 ここで、 R3は炭素数 2~6のアルキレン基を示す。 ρは 2〜1, 000の整数を示し、 好ましくは 5〜 500、 より好ましくは 10〜 100の 整数である。 Gは一 (CH2CHR40) q—基を示し、 式中の qは 1〜4の整 数で、 R4は水素原子あるいはメチル基などの低級アルキル基を示す。 It is represented by Here, R 3 represents an alkylene group having 2 to 6 carbon atoms. ρ represents an integer of 2 to 1,000, preferably an integer of 5 to 500, and more preferably an integer of 10 to 100. G represents one (CH 2 CHR40) q — group, where q is an integer of 1 to 4, and R 4 represents a hydrogen atom or a lower alkyl group such as a methyl group.
ヒンダードグリコールとしては、 例えば、 一般式 (4) As the hindered glycol, for example, the general formula (4)
HO CH2-C (R5R6) - CH2OH (4) で表されるものが挙げられる。 ここで、 R5、 Rsは、 それぞれ独立してアルキ ル基を示す。 アルキル基の炭素数は、 特に制限はないが、 通常 1〜50個、 好 ましくは 1~20個、 より好ましくは 2〜10個である。 かかるヒンダードグ リコールの具体例としては、 例えば、 2, 2—ジメチル— 1, 3—プロパンジ オール、 2, 2—ジェチルー 1, 3—プロパンジオール、 2, 2—ジプロピル 一 1, 3—プロパンジォ一ル、 2, 2—ジイソプロビル一 1, 3—プロパンジ オール、 2, 2—ジイソブチルー 1, 3—プロパンジオール、 2—メチルー 2 —ドデシルー 1, 3—プロパンジオール、 2—ェチルー 2—ブチルー 1, 3— プロパンジオール、 2—プロビル一 2—ペンチル一 1 , 3—プロパンジオール などが挙げられる。 HO CH 2 -C (R5R6)-CH 2 OH (4). Here, R 5 and Rs each independently represent an alkyl group. The number of carbon atoms in the alkyl group is not particularly limited, but is usually 1 to 50, preferably 1 to 20, and more preferably 2 to 10. Specific examples of such hindered glycols include, for example, 2,2-dimethyl-1,3-propanediol, 2,2-diethyl-1,3-propanediol, 2,2-dipropyl-1,3-propanediol, 2,2-diisopropyl-1,3-propanediol, 2,2-diisobutyl-1,3-propanediol, 2-methyl-2-dodecyl-1,3-propanediol, 2-ethyl-2-butyl-1,3-propanediol And 2-propyl-1-pentyl-1,3-propanediol.
本発明においては、 上記二価高級カルボン酸成分 (A) および上記二価アル コール成分 (B) に加えて、 三価以上のカルボン酸、 三価以上のアルコールお よびエポキシ基を 2個以上有するエポキシ化合物から選ばれる少なくとも一種 (C) を使用する。 In the present invention, in addition to the above-mentioned divalent higher carboxylic acid component (A) and the above-mentioned divalent alcohol component (B), it has a trivalent or more carboxylic acid, a trivalent or more alcohol, and two or more epoxy groups. At least one selected from epoxy compounds Use (C).
三価以上のカルボン酸としては、 三個以上のカルボキシル基を有するもので あれば格別限定されないが、 通常は三価のカルボン酸が用いられる。 三価以上 のカルボン酸の具体例としては、 トリメリッ ト酸、 トリ力ルバリル酸、 カンホ ロン酸、 トリメシン酸、 重合脂肪酸のトリマ一酸などが挙げられる。 これらの 中で、 トリメシン酸、 重合脂肪酸のトリマー酸などが好ましく、 重合脂肪酸の トリマー酸が特に好ましい。 The trivalent or higher carboxylic acid is not particularly limited as long as it has three or more carboxyl groups. Usually, a trivalent carboxylic acid is used. Specific examples of the trivalent or higher carboxylic acid include trimellitic acid, trimethylvalivalic acid, camphoronic acid, trimesic acid, and trimeric acid of a polymerized fatty acid. Among them, trimesic acid, trimer acid of polymerized fatty acid and the like are preferable, and trimer acid of polymerized fatty acid is particularly preferable.
三価以上のアルコールとしては、 三個以上のヒ ドロキシル基を有するもので あれば格別限定されない。 三価以上のアルコールの具体例としては、 グリセ口 ール、 ソルビトール、 グルコース、 マンニトール、 ショ糖、 ブドウ糖などが挙 げられる。 The trihydric or higher alcohol is not particularly limited as long as it has three or more hydroxyl groups. Specific examples of trihydric or higher alcohols include glycerol, sorbitol, glucose, mannitol, sucrose, glucose and the like.
また、 三価以上のアルコールとして、 一般式 (5) In addition, as a trihydric or higher alcohol, the general formula
HO CH2-C (R?Riり - CH2OH (5) で表される三価以上のヒンダードアルコールを用いることができる。 式中の R マ、 RSは、 それぞれ独立してアルキル基またはヒ ドロキシル基を有するアルキ ル基を示し、 R?、 の少なく とも一つがヒ ドロキシル基を有するアルキル基 である。 ここで、 アルキル基の炭素数は、 特に制限はないが、 通常 1〜50個、 好ましくは 1 ~20個、 より好ましくは 2〜10個である。 かかる三価以上の ヒンダードアルコールの具体例としては、 トリメチロールェタン、 トリメチロ —ルプロパン、 トリメチロールブタン、 ペンタエリスリ トールなどが挙げられ、 好ましくはトリメチロールエタン、 トリメチロールプ口パン、 ペンタエリスリ トールなどである。 HO CH 2 -C (R? Ri-a hindered alcohol having 3 or more valences represented by CH 2 OH (5) can be used. In the formula, R and RS are each independently an alkyl group or An alkyl group having a hydroxyl group, wherein at least one of R? Is an alkyl group having a hydroxyl group, wherein the number of carbon atoms of the alkyl group is not particularly limited, but is usually 1 to 50. The number is preferably 1 to 20, more preferably 2 to 10. Specific examples of such trivalent or higher-valent hindered alcohols include trimethylolethane, trimethylol-propane, trimethylolbutane, and pentaerythritol. And preferred are trimethylolethane, trimethylol pulp bread, pentaerythritol and the like.
これらの三価以上のアルコールは、 それぞれ単独で、 または二種以上を混合 して用いることができるが、 三価以上のアルコール成分中に三価以上のヒンダ ―ドアルコールを少なく とも 1 0モル%、 好ましくは 30〜100モル%、 よ り好ましくは 50〜 100モル%含有されるものが好適である。 These trihydric or higher alcohols can be used alone or as a mixture of two or more thereof. The trihydric or higher alcohol component contains at least 10 mol% of trihydric or higher hindered alcohol. Preferably, the content is preferably 30 to 100 mol%, more preferably 50 to 100 mol%.
エポキシ基を 2個以上有するエポキシ化合物としては、 分子内に少なく とも 2個のエポキシ基を有する化合物であれば格別限定されないが、 例えば、 重合 脂肪酸のダイマー酸グリシジルエステル、 ビスフヱノール Aのグリシジルエー テル、 ビスフヱノール Fのグリシジルエーテル、 脂肪族二塩基酸のグリシジル エーテルなどが挙げられる。 The epoxy compound having two or more epoxy groups is not particularly limited as long as it is a compound having at least two epoxy groups in a molecule. Examples include glycidyl dimer acid ester of fatty acid, glycidyl ether of bisphenol A, glycidyl ether of bisphenol F, and glycidyl ether of aliphatic dibasic acid.
かかる (C) 成分は、 それぞれ単独で、 または 2種以上を混合して使用する ことができ、 その使用量は、 二価のカルボン酸成分 (A) と二価のアルコール 成分 (B) の合計量に対して 1〜80モル%、 好ましくは 5~60モル%、 よ り好ましくは 10〜40モル%でぁる。 (C) 成分の使用量が過度に少ないと 水酸基価または酸価が十分でなく、 逆に、 過度に多いと縮重合反応の制御が困 難となり、 いずれも好ましくない。 These components (C) can be used alone or in admixture of two or more. The amount used is the sum of the dihydric carboxylic acid component (A) and the dihydric alcohol component (B). It is 1 to 80 mol%, preferably 5 to 60 mol%, more preferably 10 to 40 mol% based on the amount. If the amount of the component (C) is excessively small, the hydroxyl value or the acid value is not sufficient. On the other hand, if the amount is excessively large, it becomes difficult to control the polycondensation reaction.
また、 本発明の目的を損なわない範囲であれば、 カルボン酸成分中に二価の 高級カルボン酸 (A) と三価以上のカルボン酸成分 (C) の他にその他のカル ボン酸、 例えば、 コハク酸、 グルタル酸、 アジピン酸、 マレイン酸、 ィタコン 酸、 ビメ リン酸、 メチルマロン酸、 ジメチルマロン酸などの二価低級カルボン 酸;酢酸、 2—メチルプロパン酸、 イソォクチル酸、 イソノナノイツク酸、 ラ ゥリ ン酸、 ミ リスチン酸、 ノ、。ルミチン酸、 ステアリン酸、 ィソステアリ ン酸、 ァラキン酸、 リノール酸、 ォレイン酸、 エライジン酸などの一価カルボン酸な ど、 また、 アルコール成分中に二価のアルコール成分 (B) と三価以上のアル コール成分 (C) の他にその他のアルコール、 例えば、 メタノール、 エタノー ル、 イソプロパノール、 ネオペンチルアルコール、 3—メチルー 3—ペンタノ ール、 2, 3, 3—トリメチル一 2—ブタノ一ル、 1ーデカノール、 ノニルァ ルコールなどの一価アルコールなどを併用してもよい。 一般にその許容量は全 カルボン酸成分または全アルコール成分中の 20モル%以下である。 In addition, as long as the object of the present invention is not impaired, the carboxylic acid component may contain, in addition to the divalent higher carboxylic acid (A) and the trivalent or higher carboxylic acid component (C), other carboxylic acids, for example, Divalent lower carboxylic acids such as succinic acid, glutaric acid, adipic acid, maleic acid, itaconic acid, bimalic acid, methylmalonic acid and dimethylmalonic acid; acetic acid, 2-methylpropanoic acid, isooctylic acid, isononanoic acid, Peric acid, myristic acid, and Monohydric carboxylic acids such as lumitic acid, stearic acid, isostearic acid, arachinic acid, linoleic acid, oleic acid, and elaidic acid; and, in the alcohol component, a dihydric alcohol component (B) and a trihydric or higher alcohol component. In addition to the coal component (C), other alcohols such as methanol, ethanol, isopropanol, neopentyl alcohol, 3-methyl-3-pentanol, 2,3,3-trimethyl-1-butanol, and 1-decanol A monohydric alcohol such as nonyl alcohol may be used in combination. Generally, the tolerable amount is not more than 20 mol% of the total carboxylic acid component or total alcohol component.
カルボン酸成分とアルコール成分の割合は、 所望するポリエステルの分子量 または水酸基価 (または酸価) に合わせて適宜選択すればよいが、 OHZCO OH (当量) 比で、 通常 0. 5〜2. 5、 好ましくは 0. 6〜2. 0の範囲で める 0 The ratio between the carboxylic acid component and the alcohol component may be appropriately selected according to the desired molecular weight or hydroxyl value (or acid value) of the polyester, and is usually 0.5 to 2.5, depending on the OHZCO OH (equivalent) ratio. Preferably in the range of 0.6 to 2.0 0
本発明に使用するポリエステルは、 上記 (A) 成分、 (B) 成分、 (C) 成 分、 およびその他の任意成分であるカルボン酸およびアルコール成分を縮重合 反応して得ることができる。 縮重合反応は、 常法に従えばよく、 例えば反応温 度が 1 0 0〜3 0 0 °C、 好ましくは 1 5 0〜 2 8 0 °Cで行われ、 特に不活性ガ スの存在下で行うのが好ましい。 必要に応じて、 トルエン、 キシレンなどの水 と共沸する非水溶性の有機溶媒を使用してもよく、 また反応を減圧下で行って もよい。 また、 エステル化縮重合反応時には、 通常、 エステル化触媒として、 パラ トルエンスルホン酸、 硫酸、 三フッ化ホウ素錯体、 リン酸、 塩酸、 酢酸力 リウム、 ステアリン酸亜鉛、 亜鉛、 チタン、 スズおよびブチルチンォキサイ ド、 酸化チタンなどの種々の金属酸化物などが用いられるが、 得られたポリエステ ルの耐酸化安定性の点で金属酸化物を使用するのが好ましい。 The polyester used in the present invention is obtained by condensation polymerization of the above component (A), component (B), component (C), and other optional components such as carboxylic acid and alcohol. It can be obtained by reaction. The polycondensation reaction may be carried out according to a conventional method, for example, at a reaction temperature of 100 to 300 ° C, preferably 150 to 280 ° C, particularly in the presence of inert gas. It is preferable to carry out. If necessary, a water-insoluble organic solvent azeotropic with water, such as toluene or xylene, may be used, or the reaction may be performed under reduced pressure. During the esterification condensation polymerization reaction, para-toluenesulfonic acid, sulfuric acid, boron trifluoride complex, phosphoric acid, hydrochloric acid, potassium acetate, zinc stearate, zinc, titanium, tin and butyltin are usually used as esterification catalysts. Although various metal oxides such as oxides and titanium oxide are used, it is preferable to use metal oxides in view of the oxidation resistance of the obtained polyester.
ゴム成分 Rubber component
本発明の改質剤を配合するゴム成分としては、 特に限定されず、 通常ゴムェ 業で一般に使用されるものを用いることができる。 具体的には、 例えば、 天然 ゴム、 ポリイソプレンゴム、 ポリブタジエンゴム、 スチレン一ブタジエン共重 合ゴム、 スチレン一イソプレン共重合ゴム、 スチレン一イソプレンーブタジェ ン共重合ゴム、 ブタジエン一イソプレン共重合ゴム、 スチレン一ブタジエンブ ロック共重合ゴム、 スチレン一イソプレンブロック共重合ゴム、 ァクリロニト リルブタジェンゴム、 クロロプレンゴムなどの共役ジェン系重合ゴム;塩素化 ポリェチレンゴム、 ク口ロスルホン化ポリエチレンゴムなどの変性ポリェチレ ンゴム ; α—ォレフィ ン系共重合ゴム ; シリコーンゴムなどが挙げられる。 こ れらの中でも、 主鎖の炭素一炭素二重結合量が少ない、 例えばヨウ素価が 1 0 0以下、 好ましくは 5 0以下、 より好ましくは 3 5以下のゴム成分が好適であ る。 これらの中でも変性ポリエチレンゴム、 α—才レフイ ン系共重合ゴム、 シ リコーンゴムなど、 特に α—ォレフィ ン系共重合ゴムは、 本発明の改質効果が 顕著に発現するので好ましい。 これらのゴムは単独で、 または二種以上を組合 せて用いることができる。 The rubber component to which the modifier of the present invention is blended is not particularly limited, and those generally used in the rubber industry can be used. Specifically, for example, natural rubber, polyisoprene rubber, polybutadiene rubber, styrene-butadiene copolymer rubber, styrene-isoprene copolymer rubber, styrene-isoprene butagene copolymer rubber, butadiene-isoprene copolymer rubber, Conjugated-gen-based polymer rubbers such as styrene-butadiene block copolymer rubber, styrene-isoprene block copolymer rubber, acrylonitrile-butadiene rubber, and chloroprene rubber; Olefin copolymer rubber; silicone rubber and the like. Among them, rubber components having a small amount of carbon-carbon double bonds in the main chain, for example, having an iodine value of 100 or less, preferably 50 or less, more preferably 35 or less are suitable. Of these, modified polyethylene rubber, α-olefin copolymer rubber, silicone rubber, and the like, particularly α-olefin copolymer rubber, are preferred because the modifying effect of the present invention is remarkably exhibited. These rubbers can be used alone or in combination of two or more.
ひ一才レフィ ンとしては、 末端に炭素一炭素二重結合を有するォレフィ ン類 で、 例えば、 エチレン、 プロピレン、 1—ブテン、 1—へキセン、 3—メチル — 1—ブテン、 3—メチル一 1—ペンテン、 4一メチル一 1 —ペンテンなどが 挙げられるが、 これらに限定されない。 One-dimensional olefins are olefins having a carbon-carbon double bond at the terminal, such as ethylene, propylene, 1-butene, 1-hexene, 3-methyl-1-butene, and 3-methyl-1-olefin. 1—pentene, 4—methyl 1—pentene, etc. But not limited to these.
ォレフィ ン系共重合ゴムとしては、 上記 α—才レフィ ンを含有するゴム 状重合体であれば特に制限はされないが、 例えば、 2種以上のな一才レフィ ン の共重合体ゴム、 α—才レフィ ンと他の重合性単量体との共重合ゴムなどがあ げられる。 共重合ゴム中の α—才レフィ ン量は、 特に制限はないが、 通常 5 0 重量%以上、 好ましくは 6 0〜 1 0 0重量%、 より好ましくは 8 0〜: L 0 0重 量%の範囲である。 他の重合性単量体としては、 特に限定はないが、 例えば共 役ジェンや非共役ジェンなどが挙げられる。 共役ジェンとしては、 例えば 1 , The olefin-based copolymer rubber is not particularly limited as long as it is a rubber-like polymer containing the above-mentioned α-year-old fin. Examples include copolymer rubbers of olefin resin and other polymerizable monomers. The amount of α-olefin fin in the copolymer rubber is not particularly limited, but is usually 50% by weight or more, preferably 60 to 100% by weight, more preferably 80 to: L00% by weight. Range. The other polymerizable monomer is not particularly limited, and examples thereof include a common gen and a non-conjugated gen. The conjugated gen is, for example, 1,
3—ブタジエン、 イソプレン、 1 , 3 _ペンタジェン、 2 , 3 —ジメチルー 1 , 3 —ブタジエン、 1 , 3 —へキサジェンなどが挙げられ、 これらの中でも、 1 , 3—ブタジェンおよびィソプレンなどが好ましい。 非共役ジェンとしては、 例 えば、 ェチリデンノルボルネン、 ジシクロペンタジェン、 1, 4 一へキサジェ ンなどが挙げられ、 これらの中でもェチリデンノルボルネン、 ジシクロペン夕 ジェンなどが好ましい。 これら重合性単量体の共重合体中での含有量は、 通常 5 0重量%以下、 好ましくは 4 0重量%以下、 より好ましくは 2 0重量%以下 でめ ^> ο Examples thereof include 3-butadiene, isoprene, 1,3-pentadiene, 2,3-dimethyl-1,3-butadiene and 1,3-hexadiene, and among these, 1,3-butadiene and isoprene are preferable. Examples of the non-conjugated gen include ethylidene norbornene, dicyclopentadiene, 1,4-hexadiene, and the like. Of these, ethylidene norbornene, dicyclopentene gen and the like are preferable. The content of these polymerizable monomers in the copolymer is usually 50% by weight or less, preferably 40% by weight or less, more preferably 20% by weight or less.
α—才レフィ ン系共重合ゴムの具体例としては、 例えば、 エチレン—炭素数 Specific examples of α-olefin copolymer rubber include, for example, ethylene-carbon number.
3以上の α—才レフィン共重合ゴムなどの 2種以上のひ一才レフィ ン共重合ゴ ム ; エチレン一炭素数 3以上のひ—ォレフィ ン—非共役ジェン共重合ゴムなど の 2種以上の αォレフィ ンと非共役ジェンの共重合ゴム ; α—ォレフィ ン一共 役ジェン共重合ゴム ;およびそれらの塩素化物、 クロロスルフォン化物などの 変性ゴムなどが挙げられる。 Two or more kinds of mono-olefin copolymer rubbers such as α-olefin copolymer rubbers of 3 or more; two or more types of non-conjugated copolymer rubbers such as ethylene-non-conjugated rubber having three or more carbon atoms α-olefin and non-conjugated copolymer rubber; α-olefin-monofunctional copolymer rubber; and modified rubbers thereof such as chlorinated products and chlorosulfonated products.
α—ォレフィ ン共重合ゴムとしては、 エチレン一プロピレン共重合ゴム、 ェ チレンーブテン一 1共重合ゴムなどが挙げられる。 エチレンとプロピレンとの 重量比が 9 0 : 1 0 - 2 0 : 8 0の範囲にあるエチレン一プロピレン共重合ゴ ムが特に好ましい。 Examples of the α-olefin copolymer rubber include an ethylene-propylene copolymer rubber and an ethylene butene-11 copolymer rubber. Particularly preferred is an ethylene-propylene copolymer rubber having a weight ratio of ethylene to propylene in the range of 90:10 to 20:80.
エチレン一炭素数 3以上の α—才レフィ ン—非共役ジェン共重合ゴムの非共 役ジェンとしては、 前記 α—才レフィ ン系共重合ゴムについて例示したものが 用いられる。 Examples of the non-co-gen of the α-bran refine-non-conjugated gen copolymer rubber having 3 ethylene or more carbon atoms include those exemplified above for the α-bran-refin copolymer rubber. Used.
α—才レフィ ンー共役ジェン共重合ゴムとしては、 例えば、 イソブテンが 9 0〜9 9 . 5重量%、 イソプレンが 0 . 5 ~ 1 0重量%を共重合体したブチル ゴムなどが挙げられる。 Examples of the α-refined conjugated conjugated copolymer rubber include butyl rubber obtained by copolymerizing 90 to 99.5% by weight of isobutene and 0.5 to 10% by weight of isoprene.
これらのゴム成分は、 それぞれ単独で、 または 2種以上を混合して用いるこ とができる。 ゴム成分と前記ポリエステル改質剤との使用割合は、 用途や目的 に応じて適宜選択できるが、 重量比で、 通常 9 9 : 1〜5 0 : 5 0、 好ましく は 9 8 : 2〜6 0 : 4 0、 より好ましくは 9 5 : 5〜8 0 : 2 0の範囲である c 任意成分 These rubber components can be used alone or in combination of two or more. The proportion of the rubber component and the polyester modifier used can be appropriately selected according to the use and purpose, but is usually 99: 1 to 50:50, preferably 98: 2 to 60 by weight. : 4 0, more preferably 9 5: 5 to 8 0: 2 c optional ingredient in the range of 0
本発明のゴム改質剤およびゴム組成物には、 ゴム工業で通常使用される添加 剤を必要に応じて添加することができる。 添加剤としては、 例えば、 無機充塡 剤、 加硫剤、 加硫促進剤、 加硫助剤、 可塑剤、 老化防止剤、 酸化防止剤、 滑剤、 紫外線防止剤、 紫外線安定剤、 熱安定剤、 帯電防止剤、 核剤、 難燃剤、 有機お よび Zまたは無機顔料、 オイルなどが挙げられる。 これらの添加剤は単独でま たは 2種以上を併用して添加することができる。 これらの添加量は、 本発明の 効果を損なわない範囲で適宜決められる。 If necessary, additives usually used in the rubber industry can be added to the rubber modifier and the rubber composition of the present invention. Examples of additives include inorganic fillers, vulcanizing agents, vulcanization accelerators, vulcanization aids, plasticizers, antioxidants, antioxidants, lubricants, ultraviolet inhibitors, ultraviolet stabilizers, heat stabilizers , Antistatic agents, nucleating agents, flame retardants, organic and Z or inorganic pigments, oils and the like. These additives can be added alone or in combination of two or more. The amounts of these additives are appropriately determined within a range that does not impair the effects of the present invention.
無機充塡剤としては、 例えば、 炭酸カルシウム、 酸化カルシウム、 酸化マグ ネシゥム、 水酸化カルシウム、 水酸化マグネシウム、 水酸化アルミニウム、 炭 酸マグネシウム、 ゲイ酸カルシウム、 ゲイ酸マグネシウム、 硫酸カルシウム、 硫酸バリウム、 亜硫酸カルシウム、 マイ力、 ドロマイ ト、 シリカ、 クレー、 夕 ルク、 力一ボンブラック、 酸化亜鉛、 ガラス繊維、 炭素繊維などが挙げられる c これらの中でも、 シリカ、 カーボンブラックなどが特に好ましい。 これらの無 機充塡剤は、 それぞれ単独で、 または 2種以上を混合して用いられ、 その使用 量は、 ゴム成分 1 0 0重量部に対して、 通常 1 0〜2 0 0重量部、 好ましくは 2 0〜1 5 0重量部、 より好ましくは 3 0〜 1 0 0重量部である。 Examples of inorganic fillers include calcium carbonate, calcium oxide, magnesium oxide, calcium hydroxide, magnesium hydroxide, aluminum hydroxide, magnesium carbonate, calcium gayate, magnesium gayate, calcium sulfate, barium sulfate, and sulfurous acid. Examples thereof include calcium, myricite, dolomite, silica, clay, silver, black, black oxide, zinc oxide, glass fiber, and carbon fiber. C Among these, silica and carbon black are particularly preferred. Each of these inorganic fillers is used alone or in combination of two or more. The amount used is usually 100 to 200 parts by weight, based on 100 parts by weight of the rubber component. Preferably it is 20 to 150 parts by weight, more preferably 30 to 100 parts by weight.
加硫剤としては、 例えば、 ィォゥ、 ジスルフィ ドなどの硫黄系加硫剤; ジク ミルパ一ォキシド、 ジー t 一ブチルパーォキシジィソプロピルベンゼンなどの バーオキシド系加硫剤などが挙げられる。 これらの加硫剤は、 それぞれ単独で、 または 2種以上を混合して使用することができる。 使用量は、 ゴム成分 1 0 0 重量部に対して、 通常 0 . 1〜2 0重量部、 好ましくは 0. 5〜1 0重量部、 より好ましくは 1〜5重量部である。 Examples of the vulcanizing agent include sulfur-based vulcanizing agents such as zeolite and disulfide; and baroxide-based vulcanizing agents such as dicumyl peroxide and di-tert-butyl peroxydiisopropylbenzene. Each of these vulcanizing agents, alone, Alternatively, two or more kinds can be used in combination. The amount used is generally 0.1 to 20 parts by weight, preferably 0.5 to 10 parts by weight, more preferably 1 to 5 parts by weight, based on 100 parts by weight of the rubber component.
加硫促進剤としては、 例えば、 メルカプトべンゾチアゾ一ル、 ジメチルジチ 才力ルバミン酸亜鉛、 テトラメチルチウラムスルフィ ドなどの加硫促進剤など が例示される。 これらの使用量は、 ゴム成分 1 0 0重量部当り、 通常 0 . 1〜 1 0重量部、 好ましくは 0 . 5〜5重量部、 より好ましくは 1〜3重量部であ ゴム紺成物およびゴム加硫成形体 Examples of the vulcanization accelerator include, for example, vulcanization accelerators such as mercaptobenzothiazole, dimethyldithi talented zinc rubamate, and tetramethylthiuram sulfide. These rubbers are used in an amount of usually 0.1 to 10 parts by weight, preferably 0.5 to 5 parts by weight, more preferably 1 to 3 parts by weight, per 100 parts by weight of the rubber component. Rubber vulcanized molding
本発明のゴム組成物は、 ゴム工業で行われる通常の方法に従って調製される c 例えば、 上記各成分を混合機中で混練して製造することができる。 混練機とし ては、 例えば、 一軸押出機、 二軸押出機などの押出機、 バンバリ一、 ブラベン ダー、 ブラス ト ミノレ、 カレンダー、 ニーダー、 ロール、 ェクス トノレ一ダー、 多 軸混練機、 ダブルへリカルリボン攪捽機などを用いることができる。 The rubber composition of the present invention, c for example be prepared according to conventional method performed in the rubber industry, it can be produced by kneading the above components in a mixer. Examples of the kneading machine include extruders such as a single-screw extruder and a twin-screw extruder, Banbury, brabender, brass tominole, calender, kneader, roll, extruder, multi-screw kneader, double-helical ribbon. A stirrer or the like can be used.
本発明の加硫ゴム成形体は、 通常ゴム工業で行われる方法で製造することが できる。 例えば、 (1 ) 加硫剤以外の上記成分をバンバリ一、 ブラベンダーな どに加え、 6 0 °C〜3 0 0 °Cで 0. 5〜6 0分間混練後、 (2 ) 混練物をロー ルに移し、 1 0 0て以下で加硫剤を加え混練し、 その後 (3 ) 押し出し機など の成形機で加熱成形して得ることができる。 The vulcanized rubber molded article of the present invention can be produced by a method usually performed in the rubber industry. For example, (1) The above components other than the vulcanizing agent are added to Banbury, Brabender, etc., kneaded at 60 ° C. to 300 ° C. for 0.5 to 60 minutes, and (2) It can be obtained by transferring the mixture to a roll, adding a vulcanizing agent at 100, and then kneading the mixture, followed by (3) heat molding with a molding machine such as an extruder.
表面塗 ゴム成形体 Surface coating Rubber molded body
上記のようなゴム組成物の加硫成形体の表面に塗料を塗布し硬化させること によって接着性に優れた塗膜が形成される。 別法として、 加硫性ゴム組成物を 成形して未加硫ゴム成形体とし、 その表面に塗料を塗布し、 次いでゴム成形体 の加硫と塗膜の硬化とを同時に行うこともできる。 表面塗装に使用される塗料 としては、 特に制限はないが、 例えば、 溶剤型熱可塑性 (メタ) アクリル樹脂 塗料、 溶剤型熱硬化性 (メタ) アクリル樹脂塗料、 アクリル変性アルキド系塗 料、 エポキシ樹脂塗料、 アクリルウレタン樹脂塗料、 シリコン変性ウレタン樹 脂塗料、 ポリウレタン樹脂塗料、 メラミ ン樹脂塗料などが挙げられる。 これら の塗料は単独で、 または二種以上を組合せて用いることができる。 By applying a coating material on the surface of the vulcanized molded article of the rubber composition as described above and curing it, a coating film having excellent adhesiveness is formed. Alternatively, the vulcanizable rubber composition may be molded into an unvulcanized rubber molded body, a coating may be applied to the surface, and then the vulcanization of the rubber molded body and the curing of the coating film may be simultaneously performed. The paint used for surface coating is not particularly limited, but examples thereof include a solvent-type thermoplastic (meth) acrylic resin paint, a solvent-type thermosetting (meth) acrylic resin paint, an acrylic-modified alkyd-based paint, and an epoxy resin. Paints, acrylic urethane resin paints, silicone-modified urethane resin paints, polyurethane resin paints, melamine resin paints, and the like. these Can be used alone or in combination of two or more.
塗料の成形体への塗布方法としては、 例えば、 靜電塗装、 吹き付け (エアス プレー) 塗装、 はけ塗りなどの方法が用いられる。 これらの塗料は、 下塗り し た後、 上塗りする方法で塗布してもよい。 塗料塗布後の塗膜硬化方法は、 成形 体の材質、 形状、 塗料の性状などによって適宜選択され、 例えば、 自然乾燥や ニクロム線、 赤外線、 高周波加熱等の加熱強制乾燥などの方法によって乾燥さ れ、 硬化塗膜が形成される。 As a method of applying the paint to the molded body, for example, a method such as electrostatic painting, spraying (air spray) painting, or brush painting is used. These paints may be applied by a method of applying an undercoat and then an overcoat. The method of curing the coating film after application of the coating material is appropriately selected depending on the material and shape of the molded article, the properties of the coating material, and the like.For example, the coating is dried by a method such as natural drying or forced drying using a nichrome wire, infrared rays, high-frequency heating, or the like. A cured coating is formed.
以下、 実施例を挙げて本発明を詳細に説明するが、 本発明はこれらの実施例 に限定されるものではない。 これらの例中の部および%は、 特に断わりがない 限り重量基準である。 Hereinafter, the present invention will be described in detail with reference to Examples, but the present invention is not limited to these Examples. Parts and percentages in these examples are on a weight basis unless otherwise specified.
なお、 物性測定法は、 下記の通りである。 The physical property measurement method is as follows.
(1 ) 重量平均分子量 (1) Weight average molecular weight
ポリエステルの重量平均分子量は、 G P C法に従って、 標準ポリスチレン換 算量として測定した。 The weight average molecular weight of the polyester was measured as a standard polystyrene equivalent according to the GPC method.
(2) 水酸基価および酸価 (2) hydroxyl value and acid value
ポリエステルの水酸基価および酸価は、 "基準油脂分析試験法" (日本油化 学協会) に記載される下記に準じて測定した。 The hydroxyl value and the acid value of the polyester were measured according to the following described in "Standard Fat and Oil Analysis Test Method" (Japan Oil Chemists' Society).
水酸基価 2 , 4, 9, 2 - 83 Hydroxyl value 2, 4, 9, 2-83
酸価 2, 4 , 1一 83 Acid value 2, 4, 1-83
(3) 密着性試験 (3) Adhesion test
①碁盤目試験付着率: J I S K5400に準拠して行った。 塗膜面に 35 0 k gの荷重で 1 mm間隔で 1 1本の切傷を直交させ、 1 c m2当り 1 00個 の碁盤目を作成した後、 圧着ローラーを用い幅 1 8mmの粘着テープ (二チバ ン社製) を 1 300 k gの荷重で圧着し、 剥離角 1 80° にて剥離する剥離試 験を行い、 碁盤目 1 00のうち、 剥離されなかった碁盤目数を付着率 (%) と して表示した。 (1) Cross-cut test adhesion rate: Conducted according to JIS K5400. After making one cut at right angles at 1 mm intervals with a load of 350 kg on the surface of the coating film and making 100 grids per 1 cm 2 , use an adhesive tape with a width of 18 mm using a pressure roller. (Ciban Co., Ltd.) with a load of 1300 kg and a peeling test of peeling at a peeling angle of 180 °. Of the 100 squares, the number of grids that were not peeled was the adhesion rate (%). Displayed as.
②剝離強度試験:塗膜面に、 幅 1 c mの切れ目を力ッター刃で基材に刃が届 くまで入れ、 端部を剝離させた後、 その剥離した塗膜の端部を 50 cm/分の 速度で 180° 方向に引っ張って、 その最大剥離強度 (k gZcm) を求めた < 製造例 1 (2) Peeling strength test: A 1 cm wide cut is made on the coating surface with a power cutter blade until the blade reaches the base material, the edges are separated, and the edge of the peeled coating film is 50 cm / Minute The maximum peel strength (kgZcm) was determined by pulling in the 180 ° direction at a speed <Manufacturing Example 1
撹拌機、 温度計、 還流冷却管、 分水管および窒素ガス導入管を備えた 100 0 c c容四つ口フラスコに、 重合脂肪酸ハリダイマ一 200 (酸価 193mg KOHZg、 モノマ一酸 8. 0%、 ダイマ一酸 75. 0%、 トリマ一酸 17. 0% ;ハリマ化成社製) 420. 0 g、 2 -ェチル— 2—プチルー 1, 3—プ 口パンジオール 15. 0 g、 トリメチロールプロパン 94. 6 gおよび触媒と してモノブチルチンオキサイ ド 0. 26 gを仕込んだ。 (OHZCOOH当量 比 = 1. 10) In a 100 cc four-necked flask equipped with a stirrer, thermometer, reflux condenser, water separator, and nitrogen gas inlet tube, polymerized fatty acid Haridima-1 200 (acid value 193 mg KOHZg, monomeric acid 8.0%, dimer 75.0% monoacid, 17.0% trimer monoacid; Harima Kasei Co., Ltd.) 420.0 g, 2-ethyl-2,3-butyl-1,3-butane 15.0 g of pandiol, trimethylolpropane 94. 6 g and 0.26 g of monobutyltin oxide were charged as a catalyst. (OHZCOOH equivalent ratio = 1.10)
窒素ガスを導入しながら撹拌を行い、 100eCまで昇温した。 続いて、 反応 中に生成する水および未反応のジオールを除去しながら、 100eCから 260 °Cまで 6時間を要して昇温した。 その後 260°Cで脱水を行いながら、 10時 間反応を続けた。 得られたポリエステル Aは重量平均分子量 11, 700、 酸 価 0. 2mgKOHZg、 水酸基価 82mgKOHZgであった。 トルエン溶 液の光透過率は 99 %であつた。 Stirring was performed while introducing nitrogen gas, and the temperature was increased to 100 eC . Subsequently, the temperature was raised from 100 e C to 260 ° C over 6 hours while removing water and unreacted diol generated during the reaction. Thereafter, the reaction was continued for 10 hours while dehydrating at 260 ° C. The obtained polyester A had a weight average molecular weight of 11,700, an acid value of 0.2 mgKOHZg, and a hydroxyl value of 82 mgKOHZg. The light transmittance of the toluene solution was 99%.
製造例 2 Production Example 2
撹拌機、 温度計、 還流冷却管、 分水管および窒素ガス導入管を備えた 100 0 c c容四つ口フラスコに、 重合脂肪酸ハリダイマー 300 (酸価 195 m g KOHZg、 モノマー酸 0. 5%、 ダイマ一酸 97. 0%、 トリマー酸 2. 5 % ; ハリマ化成社製) 440. 0g、 3—メチル 1, 5—ヘプタンジオール 2 8. l g、 トリメチロールプロパン 85. 0 gおよび触媒としてモノプチルチ ンオキサイ ド 0. 26 gを仕込んだ。 (OHZCOOH当量比 = 1. 05) 窒素ガスを導入しながら撹拌を行い、 100°Cまで昇温した。 続いて、 反応 中に生成する水および未反応のジオールを除去しながら、 100 °Cから 260 てまで 6時間を要して昇温した。 その後 260°Cで脱水を行いながら、 10時 間反応を続けた。 得られたポリエステル Bは重量平均分子量 17, 800、 酸 価 0. 2mgK0H,g、 水酸基価 58mgK0HZgであった。 トルエン溶 液の光透過率は 97%であった。 製造例 3 In a 1000 cc four-necked flask equipped with a stirrer, thermometer, reflux condenser, water separator, and nitrogen gas inlet tube, polymerized fatty acid haridimer 300 (acid value 195 mg KOHZg, monomeric acid 0.5%, 97.0% of acid, 2.5% of trimer acid; Harima Kasei Co., Ltd.) 440.0 g, 3-methyl 1,5-heptanediol 28.lg, trimethylolpropane 85.0 g and monobutyltin oxide 0 as a catalyst 26 g was charged. (OHZCOOH equivalent ratio = 1.05) The mixture was stirred while introducing nitrogen gas, and the temperature was increased to 100 ° C. Subsequently, the temperature was raised from 100 ° C to 260 ° C over 6 hours while removing water and unreacted diol generated during the reaction. Thereafter, the reaction was continued for 10 hours while dehydrating at 260 ° C. The obtained polyester B had a weight average molecular weight of 17,800, an acid value of 0.2 mgK0H, g, and a hydroxyl value of 58 mgK0HZg. The light transmittance of the toluene solution was 97%. Production Example 3
撹拌機、 温度計、 還流冷却管、 分水管および窒素ガス導入管を備えた 100 0 c c容四つ口フラスコに、 水添重合脂肪酸ハリダイマー 300 (酸価 195 mg KOHZg、 モノマ一酸 0. 3%、 ダイマ一酸 97. 0 %、 トリマ一酸 2. 7% ;ハリマ化成社製) 460. 0 g、 ェピコ—ト 871 (重合脂肪酸グリシ ジルエステル; シェル社製) 63. 4 g、 2, 2—ジメチルー 1, 3—プロパ ンジオール 79. 2 gおよび触媒としてモノブチルチンオキサイ ド 0. 26 g を仕込んだ。 [ (0H +エポキシ) / C00H当量比 = 1. 09] In a 1000 cc four-necked flask equipped with a stirrer, thermometer, reflux condenser, water separator, and nitrogen gas inlet tube, add hydrogenated polymerized fatty acid halidimemer 300 (acid value 195 mg KOHZg, monomeric acid 0.3% 97.0% of dimer monoacid, 2.7% of trimer monoacid; 460.0 g , manufactured by Harima Chemicals, Inc. 871 (polymerized fatty acid glycidyl ester; manufactured by Shell) 63.4 g, 2, 2 —Dimethyl-1,3-propanediol (79.2 g) and monobutyltin oxide (0.26 g) were charged as a catalyst. [(0H + epoxy) / C00H equivalent ratio = 1.09]
窒素ガスを導入しながら撹拌を行い、 100°Cまで昇温した。 続いて、 反応 中に生成する水および未反応のジオールを除去しながら、 100。Cから 260 Cまで 6時間を要して昇温した。 その後 260°Cで脱水を行いながら、 10時 間反応を続けた。 得られたポリエステル Cは重量平均分子量 6, 500、 酸価 0. lmgKOH/g、 水酸基価 5 SmgKOH/gであった。 トルエン溶液 の光透過率は 94 %であった。 Stirring was performed while introducing nitrogen gas, and the temperature was raised to 100 ° C. Subsequently, 100, while removing water and unreacted diol formed during the reaction. The temperature was raised from C to 260 C in 6 hours. Thereafter, the reaction was continued for 10 hours while dehydrating at 260 ° C. The obtained polyester C had a weight average molecular weight of 6,500, an acid value of 0.1 mgKOH / g, and a hydroxyl value of 5 SmgKOH / g. The light transmittance of the toluene solution was 94%.
製造例 4 Production Example 4
撹拌機、 温度計、 還流冷却管、 分水管および窒素ガス導入管を備えた 100 0 c c容四つ口フラスコに、 重合脂肪酸ハリダイマ一 250 (酸価 193mg KOHZg、 モノマ一酸 3. 0%、 ダイマ一酸 79. 0%、 トリマー酸 18. 0% ;ハリマ化成社製) 420, 0 g、 2, 2—ジェチルー 1, 3—プロパン ジオール 113. 4 g、 ペンタエリスリ トール 41 · 4 gおよび触媒としてモ ノブチルチンオキサイ ド 0. 26 gを仕込んだ。 (0HZC00H当量比 = 1. 40) In a 100 cc four-necked flask equipped with a stirrer, thermometer, reflux condenser, water separator, and nitrogen gas inlet tube, polymerized fatty acid Haridima-1 250 (acid value 193 mg KOHZg, monomeric acid 3.0%, dimer 79.0% of monoacid, 18.0% of trimeric acid; Harima Chemicals) 420, 0 g, 113.4 g of 2,2-getyl-1,3-propanediol 113.4 g, 41.4 g of pentaerythritol and molybdenum as catalyst 0.26 g of nobutyltin oxide was charged. (0HZC00H equivalent ratio = 1.40)
窒素ガスを導入しながら撹拌を行い、 100°Cまで昇温した。 続いて、 反応 中に生成する水および未反応のジオールを除去しながら、 100°Cから 240 でまで 6時間を要して昇温した。 その後 240 で脱水を行いながら、 10時 間反応を続け、 最後に 10 OmgHgの減圧下に 3時間反応を行った。 得られ たポリエステル Dは重量平均分子量 21, 500、 酸価 0. 2mgKOHZg、 水酸基価 82mgKOHZgであった。 トルエン溶液の光透過率は 97%であ つた。 Stirring was performed while introducing nitrogen gas, and the temperature was raised to 100 ° C. Subsequently, the temperature was raised from 100 ° C to 240 over 6 hours while removing water and unreacted diol generated during the reaction. Thereafter, the reaction was continued for 10 hours while dehydrating at 240, and finally, the reaction was performed for 3 hours under a reduced pressure of 10 OmgHg. The obtained polyester D had a weight average molecular weight of 21,500, an acid value of 0.2 mgKOHZg and a hydroxyl value of 82 mgKOHZg. The light transmittance of the toluene solution is 97%. I got it.
製造例 5 Production Example 5
撹拌機、 温度計、 還流冷却管、 分水管および窒素ガス導入管を備えた 1 00 0 c c容四つ口フラスコに、 重合脂肪酸ハリダイマー 250 (酸価 1 9 3mg KOH g、 モノマー酸 3. 0%、 ダイマー酸 79. 0%、 トリマ一酸 1 8. 0% ; ハリマ化成社製) 420. 0 g、 2—ェチルー 2—プチルー 1, 3—プ 口パンジオール 1 09. 0 g、 トリメチロールプロパン 39. 3 gおよび触媒 としてモノブチルチンオキサイ ド 0. 26 gを仕込んだ。 (OHZC O OH当 量比 = 1. 3 5) In a 100 cc four-necked flask equipped with a stirrer, thermometer, reflux condenser, water separator, and nitrogen gas inlet tube, polymerized fatty acid haridimer 250 (acid value: 193 mg KOH g, monomeric acid: 3.0% , 79.0% of dimer acid, 18.0% of trimeric acid; manufactured by Harima Chemicals, Inc.) 420.0 g, 2-ethyl-2-propyl-1,3-propylpandiol 109.0 g, trimethylolpropane 39.3 g and 0.26 g of monobutyltin oxide were charged as a catalyst. (OHZC O OH equivalent ratio = 1.35)
窒素ガスを導入しながら撹拌を行い、 1 00°Cまで昇温した。 続いて、 反応 中に生成する水および未反応のジォ一ルを除去しながら、 1 00 から 240 まで 6時間を要して昇温した。 その後 240°Cで脱水を行いながら、 1 0時 間反応を続け、 最後に 1 0 OmgH gの減圧下に 3時間反応を行った。 得られ たポリエステル Eは重量平均分子量 30, 500、 酸価 0. l m g KOHZg、 水酸基価 91. 3m g KOHZgであった。 トルエン溶液の光透過率は 9 8 % であった o Stirring was performed while introducing nitrogen gas, and the temperature was raised to 100 ° C. Subsequently, the temperature was raised from 100 to 240 over 6 hours while removing water and unreacted diol formed during the reaction. Thereafter, the reaction was continued for 10 hours while dehydrating at 240 ° C, and finally, the reaction was performed for 3 hours under a reduced pressure of 10 OmgHg. The obtained polyester E had a weight average molecular weight of 30,500, an acid value of 0.1 mg KOHZg, and a hydroxyl value of 91.3 mg KOHZg. The light transmittance of the toluene solution was 98% .o
製造例 6 Production Example 6
撹拌機、 温度計、 還流冷却管、 分水管および窒素ガス導入管を備えた 1 00 0 c c容四つ口フラスコに、 水添重合脂肪酸ハリダイマー 2 50 (酸価 1 9 3 mg KOH/g、 モノマ一酸 3. 0%、 ダイマー酸 7 9. 0%、 トリマ一酸 1 8. 0% ;ハリマ化成社製) 420. 0 g、 2—ェチル— 2—プチルー 1 , 3 一プロパンジオール 16. 5 g、 ジエチレングリコール 69. 6 g、 ペンタエ リスリ トーノレ 44. 3 gおよび触媒としてテトラ n—ブチルオルソチタネート 0. 1 7 gを仕込んだ。 (0H/C 00H当量比 = 1. 50) A 100 cc four-necked flask equipped with a stirrer, thermometer, reflux condenser, water separator, and nitrogen gas inlet tube was charged with hydrogenated polymerized fatty acid halide dimer 250 (acid value 1993 mg KOH / g, monomer Monoacid 3.0%, dimer acid 79.0%, trimer monoacid 18.0%; manufactured by Harima Chemicals) 420.0 g, 2-ethyl-2-butyl-1,3 monopropanediol 16.5 g, 69.6 g of diethylene glycol, 44.3 g of pentaerythritol tonole, and 0.17 g of tetra n-butyl orthotitanate as a catalyst. (0H / C 00H equivalent ratio = 1.50)
窒素ガスを導入しながら撹拌を行い、 1 00°Cまで昇温した。 続いて、 反応 中に生成する水および未反応のジオールを除去しながら、 1 00 °Cから 240 まで 6時間を要して昇温した。 その後 240°Cで脱水を行いながら、 1 0時 間反応を続け、 最後に 1 0 OmgH gの減圧下に 3時間反応を行った。 得られ たポリエステル Fは重量平均分子量 13, 700、 酸価 0. lmgKOH/g, 水酸基価 96. lmgKOHZgであった。 トルエン溶液の光透過率は 93 % であった。Stirring was performed while introducing nitrogen gas, and the temperature was raised to 100 ° C. Subsequently, the temperature was raised from 100 ° C to 240 over 6 hours while removing water and unreacted diol generated during the reaction. Thereafter, the reaction was continued for 10 hours while dehydrating at 240 ° C, and finally, the reaction was performed for 3 hours under a reduced pressure of 10 OmgHg. Obtained Polyester F had a weight average molecular weight of 13,700, an acid value of 0.1 mg KOH / g, and a hydroxyl value of 96.1 mg KOHZg. The light transmittance of the toluene solution was 93%.
m ι . 2および比!^例 ι、 2 m ι. 2 and ratio! ^ eg ι, 2
上記製造したポリエステル Aおよび cを用い、 ゴム組成物を表 1に示す配合 処方に従い調製した。 なお、 比較のためにポリエステルを添加しないものも調 製した (比較例 1、 2) 。 硫黄および加硫促進剤以外の各成分をブラベンダー 型バンバリ一ミキサーで 80。Cで 5分間混練後、 6インチロールにて硫黄と加 硫促進剤を加え 60eCで混練した。 次いで、 混練物を押出機 (LZD=70、 75 mm を使用して巾 30 mm、 厚さ 5 mmの断面形状で押し出し後、 2 00°Cで 5分間加硫した。 Using the polyesters A and c produced above, a rubber composition was prepared according to the formulation shown in Table 1. For comparison, samples without the addition of polyester were also prepared (Comparative Examples 1 and 2). Components other than sulfur and the vulcanization accelerator were analyzed using a Brabender-type Banbury mixer. After kneading with C for 5 minutes, sulfur and a vulcanization accelerator were added on a 6-inch roll and kneaded at 60 eC . Next, the kneaded material was extruded using an extruder (LZD = 70, 75 mm) in a cross-sectional shape having a width of 30 mm and a thickness of 5 mm, and then vulcanized at 200 ° C. for 5 minutes.
次に、 加硫成形体表面にウレタン塗料 (ソフレックス 2500 ;関西ペイン ト社製) をスプレイで塗布し、 100 の熱風オーブン中で 15分間焼付けを 行い、 碁盤目試験および剥離強度試験を行った。 その結果を表 1に示した。 Next, a urethane paint (SOFLEX 2500; manufactured by Kansai Paint Co., Ltd.) was applied to the surface of the vulcanized molded product by spraying, baked in a hot air oven of 100 for 15 minutes, and a cross-cut test and a peel strength test were performed. . Table 1 shows the results.
実 施 例 比 較 例 Example Example Comparative Example
1 2 1 2 1 2 1 2
ゴム Rubber
E P *1 90 90 100 100 E P * 1 90 90 100 100
表面改質剤 ホ'リエステル A 10 C 10 Surface modifier Polyester A 10 C 10
力一ボンブラ ッ ク *2 67.5 67.5 Power Bon Black * 2 67.5 67.5
シ リ 力 *3 50 50 オイ ル *4 35.0 20 35.0 20 亜鉛華 5 5 5 5 ステア リ ン酸 1 1 1 1 ィ 才 ゥ 1.5 2 1.5 2 促進剤 Silver force * 3 50 50 oil * 4 35.0 20 35.0 20 Zinc white 55 5 5 5 Stearic acid 1 1 1 1 1.5 2 1.5 2 Accelerator
メルカフ' トへ'ンソ'チア、厂 -ル 2.0 1.5 2.0 1.5 Merkafu to N ン so 'Chia, Factory 2.0 1.5 2.0 1.5
テトラメチルチウラムモ /サルフ τイド 2 2 Tetramethylthiurammo / sulfur τ-id 2 2
付着率 (¾) 100% 100¾ 0% 5¾ 剝離強度 (kg/cm) 0.95 0.74 0.1 0.1 Adhesion rate (¾) 100% 100¾ 0% 5¾ Release strength (kg / cm) 0.95 0.74 0.1 0.1
未満 未 ¾1 * 1 エスプレン 505A 住友化学工業 (株) 製 Less than ¾1 * 1 Esplen 505A manufactured by Sumitomo Chemical Co., Ltd.
* 2 FEF グレード 40— 50 m * 2 FEF grade 40—50 m
* 3 ニップシール VN3 日本シリカ工業 (株) 製 * 3 Nip seal VN 3 Nippon Silica Industry Co., Ltd.
* 4 プロセスオイル (PW— 380) 出光興産製 * 4 Process oil (PW-380) manufactured by Idemitsu Kosan
実施例 3 Example 3
E P— 103 A (エチレン一プロピレン一非ジェン系ゴム ; 日本合成ゴム社 製) 100重量部、 カーボンブラック (旭 F— 200 ;旭カーボン社製) 67. 5重量部、 鉱物油 35重量部、 亜鉛華 5重量部、 ステアリン酸 1重量部をブラ ベンダ一型バンバリ一ミキサーで混練し、 次いで、 硫黄 1. 5重量部、 2—メ ルカブトべンゾチアゾ一ル 2重量部および製造例 2で製造したポリエステル B 10重量部をロールにて加えてさらに混練してシート状に取り出した。 そして、 ブレスにて、 160°C、 30分間で加硫した。 EP-103 A (ethylene-propylene-non-gen-based rubber; Nippon Synthetic Rubber Co., Ltd.) 100 parts by weight, carbon black (Asahi F-200; Asahi Carbon Co., Ltd.) 67.5 parts by weight, mineral oil 35 parts by weight, zinc 5 parts by weight of Hana and 1 part by weight of stearic acid are kneaded with a Brabender type 1 Banbury mixer, followed by 1.5 parts by weight of sulfur, 2 parts by weight of 2-mercaptobenzothiazole and the polyester produced in Production Example 2. 10 parts by weight of B was added by a roll, further kneaded, and taken out into a sheet. Then, it was vulcanized with a breath at 160 ° C. for 30 minutes.
上記加硫成形体にイソシァネート (NCO) 基を末端に有するォーフレック ス N o 500 (ウレタンポリマー ;大橋化学工業社製) を塗布し、 室温で硬化 させた後、 碁盤目試験および剥離試験を行った。 付着率は 100%、 剥離強度 は 3. 5 k gZcmと優れた値を示した。 The above vulcanized molded product was coated with OFLEX No. 500 having a terminal isocyanate (NCO) group (urethane polymer; manufactured by Ohashi Chemical Industry Co., Ltd.), cured at room temperature, and subjected to a grid test and a peel test. . The adhesion rate was 100%, and the peel strength was 3.5 kgZcm, an excellent value.
比較例 3 Comparative Example 3
ポリエステル B 10重量部を用いる代わりにポリヒ ドロキシポリオレフイ ン (ポリテール;三菱化成社製) 10重量部を用いる以外は実施例 3と同様に行 い、 剝離試験を行った。 剝離強度は 0. 9 k cmであった。 An isolation test was performed in the same manner as in Example 3 except that 10 parts by weight of polyester B was used instead of 10 parts by weight of polyester B, and 10 parts by weight of polyhydroxy polyolefin (Polytail; manufactured by Mitsubishi Chemical Corporation) was used. The separation strength was 0.9 kcm.
実施例 4、 5、 6および比較例 4 Examples 4, 5, 6 and Comparative Example 4
上記製造したポリエステル D、 Eおよび Fを用い、 ゴム組成物を表 2に示す 配合処方に従い調製した。 なお、 比較のためにポリエステルを添加しないもの も調製した (比較例 4) 。 硫黄および加硫促進剤以外の各成分をバンバリ—ミ キサ一で 50でで 5分間混練後、 6ィンチロールにて硫黄と加硫促進剤を加え 60°Cで混練した。 次いで、 混練物を押出機 (LZD = 70、 2 Omm^) を 使用して巾 25 mm、 厚さ 3 mmの平形形状で押し出した。 Using the polyesters D, E and F produced above, a rubber composition was prepared according to the formulation shown in Table 2. For comparison, a polyester without addition of polyester was also prepared (Comparative Example 4). Each component other than sulfur and the vulcanization accelerator was kneaded with a Banbury mixer at 50 at 5 minutes, then sulfur and the vulcanization accelerator were added with 6-inch roll and kneaded at 60 ° C. Next, the kneaded material was extruded using an extruder (LZD = 70, 2 Omm ^) into a flat shape with a width of 25 mm and a thickness of 3 mm.
次に、 押出成形体の表面にゥレタン塗料 (特開平 7— 150074号公報記 載の比較例 2) をヘラにて約 100 mの厚さに塗布し、 180。Cの熱風ォ一 ブン中で 12分間ゴムの加硫と塗料の硬化を同時に行い、 剝離強度試験を行つ た。 その結果を表 2に示した。 · Next, the surface of the extruded product is coated with a polyurethane paint (see Japanese Patent Application Laid-Open No. 7-150074). The above Comparative Example 2) was applied to a thickness of about 100 m with a spatula, and 180. Vulcanization of the rubber and curing of the paint were simultaneously performed in a hot air oven of C for 12 minutes, and a peel strength test was performed. Table 2 shows the results. ·
& 2 & 2
実 施 例 比 較 例 Example Example Comparative Example
4 5 6 4 ゴム E P M *5 100 100 100 100 4 5 6 4 Rubber E P M * 5 100 100 100 100
表面改質剤 'リエステル D 10 E 10 F 10 Surface modifier '' Reester D 10 E 10 F 10
カーボンブラ ッ ク *6 130 130 130 130 Carbon black * 6 130 130 130 130
パラフ ィ ンオイ 70 70 70 80 Paraffin Oy 70 70 70 80
ステア リ ン酸 1 1 1 1 Stearic acid 1 1 1 1
亜鉛華 5 5 5 5 Zinc flower 5 5 5 5
硫 1.5 1.5 1.5 1.5 Sulfur 1.5 1.5 1.5 1.5
加硫促進剤('パシ/-ル TRA) *7 2.2 2.2 2.2 2.2 Vulcanization accelerator ('Pashi / -L TRA) * 7 2.2 2.2 2.2 2.2
剝離強度 (kg/cm) 0.67 0.85 0.91 0.12 Separation strength (kg / cm) 0.67 0.85 0.91 0.12
* 5 ケルタ ン 5 1 2 (出光 D S M社製) * 5 Keltane 5 1 2 (made by Idemitsu DSM)
* 6 旭カーボン # 6 0 ( F E F) * 6 Asahi Carbon # 60 (F E F)
* 7 ソ ク シノ ール T R A:住友化学 ジペンタ メチ レンチウ ラムテ ト ラ スルフ ィ ド 上記実施例と比較例との比較から明らかなように、 本発明の改質剤を配合し たゴム組成物の加硫成形体の塗装品 (実施例 1、 2) は、 改質剤を配合しない もの (比較例 1、 2) と比較して碁盤目試験による付着率および剝離強度が著 しく高い。 また、 本発明品 (実施例 3) は従来公知のポリヒ ドロキシポリオレ フィ ン改質剤を配合したもの (比較例 3) と比較して塗膜の剥離強度がかなり 高い。 本発明の改質剤を配合したゴム組成物を成形後に塗装し、 次いで加硫と 塗膜の硬化を行った場合 (実施例 、 5、 6) も、 改質剤を配合しない場合 ( 比較例 4) と比較して剥離強度が著しく高い。 産業上の利用可能性 * 7 Soxinol TRA: Sumitomo Chemical Dipentamethylene Lumetura Sulfide As is clear from the comparison between the above Examples and Comparative Examples, the addition of a rubber composition containing the modifier of the present invention was carried out. The coated product of the sulfur molded product (Examples 1 and 2) has a remarkably higher adhesion rate and peel strength by a cross-cut test than those without a modifier (Comparative Examples 1 and 2). In addition, the product of the present invention (Example 3) has considerably higher peel strength of the coating film as compared with a product containing a conventionally known polyhydroxy polyolefin modifier (Comparative Example 3). When the rubber composition containing the modifier of the present invention is coated after molding, and then vulcanization and curing of the coating film are performed (Examples 5, 5 and 6), the case where no modifier is added (Comparative Example) Peel strength is significantly higher than 4). Industrial applicability
本発明のゴム用改質剤を配合してなるゴム組成物の成形体は、 塗装性、 接着 性、 印刷性などの特性に優れている。 The molded article of the rubber composition containing the rubber modifier of the present invention is excellent in properties such as paintability, adhesiveness and printability.
そのようなゴム組成物の加硫成形体の用途としては、 次のものが例示される < (ィ) 医療用具 (氷のう、 ドレ一ジバック、 カテーテルバルーン、 尿谆カテ 一テル) Examples of uses of the vulcanized molded article of such a rubber composition include the following. <(A) Medical devices (ice sac, drain bag, catheter balloon, urine catheter) One tell)
(口) チューブ、 手袋、 パッキングゴム (Mouth) Tube, gloves, packing rubber
(ハ) ウエザーストリッブ、 マツ トカード、 サイ ドプロテク トパネル、 など の自動車外装材 (C) Exterior materials for automobiles such as weather strips, mat cards, side protect panels, etc.
(二) エアバック、 内装表皮材などの自動車内装材 (2) Automotive interior materials such as airbags and interior skin materials
(ホ) V T R、 音響機器、 O A機器、 カメラ部品などに使用されるゴム口一 ルその他のゴム材料 (E) Rubber ports and other rubber materials used for VTR, audio equipment, OA equipment, camera parts, etc.
("へ) 合成皮革、 スポーツシューズ、 ゥヱッ トス一ッなど (To ") Synthetic leather, sports shoes, pet shoes, etc.
Claims
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP50654697A JP3453386B2 (en) | 1995-07-24 | 1996-07-24 | "Rubber modifier, rubber composition containing the same, painted rubber molded article and method for producing the same" |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP20831795 | 1995-07-24 | ||
| JP7/208317 | 1995-07-24 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1997004024A1 true WO1997004024A1 (en) | 1997-02-06 |
Family
ID=16554266
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP1996/002070 Ceased WO1997004024A1 (en) | 1995-07-24 | 1996-07-24 | Rubber modifier, rubber composition containing the same, coated rubber molding, and process for production thereof |
Country Status (2)
| Country | Link |
|---|---|
| JP (1) | JP3453386B2 (en) |
| WO (1) | WO1997004024A1 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002363350A (en) * | 2001-06-08 | 2002-12-18 | Toyota Motor Corp | Composition for skin of integrated skin product |
| WO2012153551A1 (en) * | 2011-05-09 | 2012-11-15 | 電気化学工業株式会社 | Chloroprene rubber, a chloroprene rubber composition, a volcanizate thereof, and formed body |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0439360A (en) * | 1990-06-05 | 1992-02-10 | Kawasaki Steel Corp | Core material resin for complex type vibration-damping metal plate, complex type vibration damping metal plate and production of complex type vibration-damping metal plate |
-
1996
- 1996-07-24 WO PCT/JP1996/002070 patent/WO1997004024A1/en not_active Ceased
- 1996-07-24 JP JP50654697A patent/JP3453386B2/en not_active Expired - Fee Related
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH0439360A (en) * | 1990-06-05 | 1992-02-10 | Kawasaki Steel Corp | Core material resin for complex type vibration-damping metal plate, complex type vibration damping metal plate and production of complex type vibration-damping metal plate |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002363350A (en) * | 2001-06-08 | 2002-12-18 | Toyota Motor Corp | Composition for skin of integrated skin product |
| WO2012153551A1 (en) * | 2011-05-09 | 2012-11-15 | 電気化学工業株式会社 | Chloroprene rubber, a chloroprene rubber composition, a volcanizate thereof, and formed body |
| JP2012233127A (en) * | 2011-05-09 | 2012-11-29 | Denki Kagaku Kogyo Kk | Chloroprene rubber, chloroprene rubber composition, and vulcanizate and compact of the same |
| US8816030B2 (en) | 2011-05-09 | 2014-08-26 | Denki Kagaku Kogyo Kabushiki Kaisha | Chloroprene rubber, chloroprene rubber composition, vulcanizate thereof, and formed body |
| RU2612939C2 (en) * | 2011-05-09 | 2017-03-13 | Денка Компани Лимитед | Chloroprene rubber, chloroprene rubber composition, vulcanisate thereof and moulded article |
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| JP3453386B2 (en) | 2003-10-06 |
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