WO1997042077A1 - Improvements to self-contained sacking machines - Google Patents
Improvements to self-contained sacking machines Download PDFInfo
- Publication number
- WO1997042077A1 WO1997042077A1 PCT/ES1997/000117 ES9700117W WO9742077A1 WO 1997042077 A1 WO1997042077 A1 WO 1997042077A1 ES 9700117 W ES9700117 W ES 9700117W WO 9742077 A1 WO9742077 A1 WO 9742077A1
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- WIPO (PCT)
- Prior art keywords
- station
- bag
- welding
- filling
- autonomous
- Prior art date
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
- B65B1/02—Machines characterised by the incorporation of means for making the containers or receptacles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
- B65B43/465—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers for bags
Definitions
- the present invention is in the field of autonomous bagging machines, capable of forming, filling and closing the bags, and more specifically the invention focuses on a series of improvements with which the performance of this type is enhanced. of machines, while improving their functionality.
- one of the improvements consists in placing an intermediate or waiting station between the bag forming station and the filling or packaging station, which requires that the transfer of the bag from that intermediate station to the filling station be considerably less than the time used in the transfer between any of the other stations of the machine.
- Another improvement focuses on a welding mechanism with which considerable reinforcement is achieved at the two ends of the bag, in order to provide greater mechanical resistance at the bases of the bag, that is, in the weakest areas since It deals with closed areas by welding.
- Another improvement consists of a studied and advantageous shaping group of the bags, being favored the operation of the machine and the final result in the bagging operation itself.
- the type of machines in which the improvements of the invention are applicable are those for the packing of bulk products, both granular and powdery, such as cattle feed, fertilizers, plastic pellets for industrial processes, glazes for ceramics, etc. .
- bagging machines which use as a raw material a tubular body, of a heat-weldable plastic nature, of indefinite length, supplied in coil, with folds or side bellows, in which basically three operating sets are established, a bag-forming assembly , which conveniently fragments the continuous coil while establishing the closure of the lower extremity of each unit or bag, a filling mechanism that supplies each bag with the corresponding dose of the product in question, and a closing mechanism that, after said filling , conveniently close the bag in conditions of shipment or storage thereof.
- German patent DE-4,314,711 which describes a device for filling and closing bags, previously formed from a continuous coil or band, in which each bag or unit is picked up by the area near its mouth, by means of tweezers that turn the bag 90 °, that open it and place it under the filling mechanism, after which and by another 90 ° turn, the bag reaches a closed station, located on top of a conveyor belt, where the bag is deposited, after closing, in a perfectly vertical position, to prevent a possible and abrupt lateral tilting of the bag, in its impact on the conveyor belt, causes the opening of the same, through the newly made and still hot welding.
- US 4,510,736 shows another machine of this type, in which a first carrier stage of the bottom of the bag stands out, in which drive nozzles, a filling stage and a bag closing stage participate, in accordance with the basic general scheme referred to above. Also in this case the bags must be placed completely vertical so that the closing weld does not suffer and can be damaged by the product pressure itself.
- German patent 2,614,270 a bag filling machine appears, which has been specially designed for the specific case in which such bags are considerably wide, also having the purpose of maintaining their verticality. In this case there are also the basic steps mentioned above for filling the bag or bag and closing it, with cooling of the weld, and with the particularity that under the filling stage there is a mechanical button that compacts the contents of the bag .
- the type of bags referred to above being obtained from a continuous tubular band with bellows or lateral folds, presents a problem of closing both for its lower extremity and for its upper extremity, consisting in that the corresponding welds transversal, which in an intermediate and majority sector of the bag exclusively affect the two walls of the bag, abruptly affect, at its ends, the four partitions that originate the folds or bellows of such side walls, so that on each line of said welding, three sections are established, one intermediate and two ends, the latter two times thicker than the intermediate section, which means weakening points for such welding, in correspondence with the junction points between said three sectors.
- the aforementioned machines are provided with dragging means for continuous tubular band, welding means to establish the closure of the bottom of each of the bags, and cutting means to make the following bags independent, offering the aforementioned machines different solutions in this regard. , which all have, as a common denominator, an extraordinary structural complexity that has a negative impact, both on the manufacturing costs of these machines, and on subsequent maintenance costs.
- this type of bagging machines the filling of the bags is carried out immediately after the formation of the bags, so that sometimes the welding constitutive of the bottom closure of the bag, because it has not cooled sufficiently, is not able to receive the load of product that it carries out in the bag.
- this intermediate station a pre-opening maneuver of the bag is carried out, with the collaboration of a clamp provided with suction cups, so that the possible initial opening difficulty offered by the bag Due to the residual effects of the cutting maneuver, it is canceled in this intermediate station, the opening of the sack being carried out, in the subsequent filling station, practically instantaneously, collaborating with such maneuver, together with the suction cup set corresponding to said filling station, a transverse displacement in the direction of approach, of the clamps that hold the bag.
- the car for transferring the bags between the different constituent stations of the machine adopts a U-shaped configuration of lateral branches oriented towards the exit of the machine, so that it offers a totally diaphanous space in the whole area of transfer of the bags, since the lateral fixing clamps of the latter only emerge towards the inside of the lateral branches of the carriage in those moments when they close over the sacks.
- a compacting element is established under the filling station and associated with the support frame of the evacuation conveyor belt, which strikes on the base of the bag improving the filling conditions thereof.
- an approach sensor for said clamp is established in the sacks closing station, specifically in the mobile arm of the welding clamp, which allows detecting the absence of sack, the existence of a fold in the sack mouth, the existence of product residues in said mouth that damage the closure, or any other type of anomaly that can be detected by an abnormal dimension in the thickness of the sack mouth.
- the machine in which the improvements are applicable also incorporates a welding mechanism for bag reinforcement, which is precisely intended to ensure that triangular welding at the ends of the bellows of each bag is carried out quickly. , simple and effective.
- the welding mechanism that is recommended, according to another of the improvements of the invention is intended to be established between the feeding station and the bagging station of the machine, so that the welding of reinforcement of said sacks are carried out prior to their shaping, specifically on the continuous band, before fragmentation thereof.
- a cooling device and centering of the continuous band At the exit of this corner welding mechanism there is a cooling device and centering of the continuous band.
- the welding mechanism is structured by means of two heads capable of regulating their mutual distancing, in order to adapt it to different bag widths, each of these heads having a guide plate as a guide in the soldier destined to stay in the fold or corresponding bellows of the continuous tubular band, penetrating to the bottom of said bellows, in order to conveniently independent all sectors thereof, while on both sides of this guide sheet the clamps of the welding jaw, which after each unitary displacement of the continuous tubular band are closed against the intermediate guide plate causing simultaneous welding of the marginal areas of the lower end of a sack and the upper end of the immediately following sack, specifically by a unique trapezoidal weld that, in the subsequent bag-forming station, will be fragmented by its midline, one of its two halves becoming part of a bag and the other of the next bag, as previously stated.
- this piece or sheet metal guide that has to withstand the high temperatures of the warming of the heads, there are also similar guide plates between which the bag passes through in its formation, sheets that have holes made through which they pass through the welding pieces, thereby achieving that when the welding parts are removed, once the welding operation of the corners has been carried out, the material of the bag is retained without being dragged by gluing on the welding parts.
- the machine also includes as another one of the improvements some means or forming group that solves a series of problems originating in conventional machines of this type referred to in the background section of the invention.
- the forming group that is recommended is structured from a pair of tangent rollers, one drag and another presser, the first one driven by a motor reducer and through an encoder that allows controlling the rotational movement thereof will be determined to determine a continuous dimensionally accurate tubular band drag according to the size of the bag to be obtained, while the press roller is pivotally mounted on end arms and is manually detachable from the drag roller with the collaboration of an eccentric can be operated by means of a lever.
- the support chassis of these rollers, drag and presser constitutes in parallel the support means for a pair of tilting reinforcements, each of them supporting the corresponding welding and cutting mechanisms, both reinforcement being synchronized and contrasted, by means of respective connecting rods, through an eccentric driven in turn by a pneumatic cylinder, so that the drive in a certain direction of the piston of said cylinder causes the approximation of the welding and cutting jaws, while the displacement in the opposite direction causes their separation.
- a deflector plate is established that directs the bottom and closed edge of the sack towards a pair of blowing nozzles, elongated in correspondence with the width of the sack, a fixed, although of adjustable positioning, and the other swingarm to approach the first, by means of the actuation of a pneumatic cylinder, so that once the welding corresponding to the lower extremity of a sack has been located at the level of the blowing nozzles, these are they approach each other by exerting their cooling action on both sides of the bag and achieving a fast consistency of their welding, by cooling it.
- the length of the aforementioned blow nozzles is adequate to the maximum width foreseen for said sacks, and that at the same time the blower mechanism in its set is adjustable in height, in order to positionally adjust said blow nozzles to the height of each type of bag.
- the support of the aforementioned blow nozzles is mounted on the chassis of the machine through vertical guides, and has a spindle or similar transmission means for lifting / lowering it, operated from a steering wheel, through a mail or any other suitable means of transmission, so that by manually acting on said flywheel the working level for the blower nozzles can be established, suitable, as previously mentioned, at any bag size.
- Figure 1 shows a schematic representation in side elevation of an autonomous bagging machine made in accordance with the improvements object of the present invention, which appears in a retraction limit situation for the car.
- Figure 2. Shows a schematic plan representation of the assembly represented in the previous figure.
- Figure 3. Shows a representation similar to that of Figure 1, in the initial phase of advancement for the bag transfer car.
- Figure 4.- Shows a plan view of the assembly represented in the previous figure.
- Figure 5. Shows, again according to a representation similar to that of figure 1, the same set of said figure in the limit of advance for the transfer carriage.
- Figure 6. Shows a plan view of the assembly represented in the previous figure.
- Figure 7 shows a representation similar to that of Figure 1 in the retraction phase for the carriage, that is to say in the phase of return to the position of said Figure 1 to complete the operating cycle of the machine.
- Figure 8. Shows a plan view of the assembly represented in the previous figure.
- Figure 9. Shows a schematic representation in cross section of the machine, at the level of the filling station.
- FIGS 10 and 11.- They show two details in perspective of the machine, which help to better understand its general structure.
- Figure 12 shows a schematic representation in side elevation of the same autonomous bagging machine provided with the welding mechanism for the reinforcement of bags subject to another of the improvements of the present invention.
- Figure 13 Shows a partial and plan schematic representation of the continuous tubular band constituting the raw material for forming the bags, just as said tubular band leaves the welding mechanism represented in the previous figure.
- Figure 14.- Shows a front elevation detail of said welding mechanism.
- Figure 15.- Shows a plan view of it.
- Figure 16. Shows a perspective view of the same welding mechanism, conveniently coupled to a bagging machine, represented only partially.
- Figure 17.- Shows a schematic representation in side elevation of a bag forming group for bagging machines, made in accordance with Another improvement of the invention.
- Figure 18. Shows a plan view of the assembly represented in the previous figure.
- Figure 20 Shows a side elevational view of the cooler that collaborates with the actual conformator represented in the three previous figures.
- Figure 21 Shows a front elevation and sectional view of the assembly of the previous figure.
- an autonomous packaging machine made in accordance with the improvements of the invention is structured based on a bag forming station (1), an intermediate or waiting station (2), a station filling (3) and a closing station (4).
- the continuous tubular band (5) is fragmented at regular intervals, depending on the expected height for the bags, and welded to lower said bags, by means of a pair of welding and cutting heads (6), under which it is placed a first pair of support clamps (7) for the bag (8) already formed, pair of pliers (7) immovably mounted on a carriage (9), in charge of transferring the bags (8) from the training station (1) to the intermediate (2), filling (3) and closing (4) stations.
- the pair of tweezers (14) with which the transfer is made from the intermediate station (2) to the filling station (3) is slidably mounted on guides on the carriage (9) with floating character, specifically associated with the rod (15) of a pneumatic cylinder (16), which acts as a spring or elastic element that allows free displacement of the carriage (9) once the pair of pliers (14) has been faced with the filling station (3), in a limit situation defined by a stop (17) on which said pair of pliers impacts (14) and that, consequently, is operatively facing the filling station (3), as seen especially in Figure 3.
- the intermediate or waiting station (2) not only has the purpose of substantially shortening the path that the bag (8) must make, in each operating cycle, in its advance to the filling station (3), but also to facilitate the opening from the mouth of the bag (8), for which purpose said intermediate or waiting station (2), in addition to being assisted by the pair of floating jaws (14), has a clamp (18), operable by a pneumatic cylinder ( 19) and provided with suction cups (20) that acting on the walls of the sack, at the level of the mouth of the sack, perform an opening prior to the definitive opening in the filling station (3), by means of the suction cups (21) existing in this station.
- the jaws (14) that move the bag to the filling station (3) are complemented at the height of the filling stage with other jaws (29) that are associated with the filling mouth and that are susceptible to transverse displacement, actuated by respective pneumatic cylinders, so that they make an approach movement that collaborates with the suction cups (21) for an optimal opening of the mouth of the sack (8) and, consequently, to optimal conditions for filling it.
- the compactor element (22) has a height-adjustable positioning, to adapt it to the dimensions of each type of bag (8), a regulation that is carried out simultaneously with that of the belt evacuation (23), for which purpose both elements are mounted on a common chassis.
- the mobile arm (24) of the welding clamp (25), actuated by the corresponding and classic cylinder (26), has a rear extension (27) for act on an approach sensor (28), as observed especially in figure 5, so that said sensor (28) detects exactly the spacing of the welding clamp (25), which must be the one corresponding to the thickness of the mouth of the bag and which, as previously stated, allows to detect a failure of the bag feeding, by absence thereof, a fold in the mouth of the bag determining a defective closure thereof, or any other type of anomaly detectable depending on of the variation of said thickness of the mouth of the bag with respect to the corresponding and pre-established magnitude.
- figures 1 and 2 samples show the zero point, from which each cycle begins operating the machine, in which a sack (8) is in the sack-forming station (1), a second sack (8) is in the intermediate station (2), a third sack (8) is found in the filling station (3) and a fourth bag is in the closing station (4), while other bags are already completely closed on the evacuation conveyor belt (23).
- the carriage (9) advances by dragging the first of the aforementioned bags to the intermediate or waiting station, while a new bag conforms in the forming station (1), the second bag being directed towards the filling station (3), its bottom or lower extremity impacting on the compactor element (22), causing an inflection in said bottom that prevents product access to the lower corners of the bag, improving its conformation in the filling phase, while the third bag, which was already full, passes to the closing station (4), and the fourth and last bag, existing in said station closure, is dragged by the conveyor belt (23).
- the intermediate station (2) At the end of the carriage advance phase (9) the intermediate station (2) is in the pre-opening phase of the corresponding bag opening, the filling station (3) carries out the filling of the bag, which has been able to start previously, thanks to the shortest route required by said bag between the intermediate station (2) and the filling station (3), and the last bag (8) has been closed at the last station (4). Then all the clamps (7), (13) and (14) open simultaneously and the carriage (9) returns to the initial position, the one shown in figure 1, to start a new operating cycle.
- the machine includes also a welding mechanism for reinforcing the bags, a mechanism that both as a whole and in detail is the one represented in figures 12 to 16, said welding mechanism being referenced in general with (30), which as has been said previously It is applicable to an autonomous bagging machine that uses as a raw material a continuous tubular band in the form of a coil (31), which is supplied by a feeder materialized in a pair of support arms (32), tilting with the collaboration of cylinders (4 ), to favor the maneuver of loading and lifting of the coil (31), coil on which a driving roller (34) is established, assisted by the corresponding motor-reducer (35), responsible for carrying out the unwinding of said band continuous tubular, for which said roller (34) is also mounted on a tilting arm (36) assisted by another cylinder (37).
- a welding mechanism for reinforcing the bags a mechanism that both as a whole and in detail is the one represented in figures 12 to 16, said welding mechanism being referenced in general with (30), which as has been said previously It is applicable to an autonomous bag
- the coil (31) supplies the continuous band to a feeding station (38), from which said band passes to the welding mechanism (30), and from here to a station (39) for cooling the welding and centering the forming sheet of the bags, being that station (39) formed by a series of rollers between which it runs in a winding path that facilitates the two tasks indicated, on the one hand the cooling of the weld and on the other the centering of the sheet, subsequently passing to the bag forming station (1), in which the operations of fragmentation of the continuous band and closing of the lower extremity of the bag are carried out, placing a carriage (9) under this forming station (1) responsible for sequentially moving the bags (8) to the filling station (2) and finally to a closing station thereof, from where they are evacuated, as said in advance
- the welding mechanism (30) and as seen especially in Figures 14 and 15, is constituted from a chassis (40) intended to be in solidarity with the machine frame, chassis (40) to which a spindle is integral (41), double, that is to say with two sectors of opposite threads, on which respective nuts (42) are mounted, which, when manually operated on a flywheel (43) that ends one of the ends of the double spindle (41), are they approach each other or distance themselves, depending on the direction of rotation supplied to said steering wheel (43).
- a support (44) is integral to which a head (45) is integral, so that two conveniently facing heads (45) participate in the mechanism, each provided with them, at a medium level, a fixed guide plate (46), so that both guide plates are coplanar as shown in figure 15, these plates being intended to be housed respectively in the side bellows of the continuous tubular band of that the bags have to be obtained, acting as separators during the welding phase of said bellows, which is carried out with the collaboration, in each of the heads (45), of a clamp (47), provided with electro-heating resistors (48) of isoscelic trapezoidal configuration, which mounted with the possibility of transverse displacement on the corresponding head (45), are capable of throttling the corresponding marginal zone of the continuous tubular band, against the inter-guide plate mean (46), during the welding phase, or separating to allow the free passage of said band to a new work area on the same.
- two sheets (49) are arranged with grooves, through which the welding
- the machine also includes, as one of the improvements, a bag forming mechanism or group, structured from a drag roller (52), assisted by a pressing roller (53), receiving the drag roller (52), through a transmission belt (54) or other similar element, the generator movement by a motor (55), with its corresponding reducer, said motor being controlled by an encoder that allows to regulate at will and with all precision the rotary movement of the drag roller (52) and, consequently, the magnitude of the continuous tubular band constituting the raw material for obtaining the sacks , which is carried forward in each operating cycle corresponding to the formation of one of said sacks.
- a bag forming mechanism or group structured from a drag roller (52), assisted by a pressing roller (53), receiving the drag roller (52), through a transmission belt (54) or other similar element, the generator movement by a motor (55), with its corresponding reducer, said motor being controlled by an encoder that allows to regulate at will and with all precision the rotary movement of the drag roller (52) and, consequently, the magnitude of the continuous tubular
- the pressing roller (53) is established between a pair of tilting arms (56), mounted on a tilting axis (57), said arms (56) being laterally movable for the necessary separation of the pressing roller (53) from the dragging roller. (52), in the initial maneuver of coupling the continuous tubular band, by means of an eccentric (59) which can be operated manually by means of a small lever (59) located on the front of the machine.
- the chassis (60), support of the rollers (52) and (53), is in turn the support (61) for a funnel (62) that conveniently channels the continuous tubular band towards the cutting and welding area thereof , obviously said funnel (62) being located in the vertical corresponding to the plane of tangency between both rollers (52) and (53).
- a pair of reinforcements (64) that frames the rollers (52) and (53) and the funnel (62) are swiveled together, finishing each of these reinforcements (64), by its lower extremity, in a tamper (65) acting on the corresponding side of the bag, an electrosoldering head which in figure (1) was referenced with (6), one of them in a blade (66) and the other in a sufridera (67), so that when the armor (64) is closed against each other, the first thing Acting are the rammers (65), conveniently fixing the continuous tubular band, and then the blade (66) that makes the closed bag independent in the previous operating cycle of the mechanism, and the electrosoldering heads (6) that close the bag or sack immediately following .
- the tilting movement of the reinforcements (64) is achieved with a cylinder (68), preferably pneumatic, which acts on an eccentric (69) provided with two radial appendages (70) and (71) to which two connecting rods are articulated ( 72) and (73) that act simultaneously and in contrast to the aforementioned tilting armors (64), to achieve approximation or distancing movements between them.
- a cylinder (68) preferably pneumatic, which acts on an eccentric (69) provided with two radial appendages (70) and (71) to which two connecting rods are articulated ( 72) and (73) that act simultaneously and in contrast to the aforementioned tilting armors (64), to achieve approximation or distancing movements between them.
- nozzles (75-75 '), as observed especially in Figure 20, are affected by a longitudinal pipe (79) for air passage, from which a plurality of outlets (80) conveniently directed towards the sack weld emerge .
- the support (81) of said structure is mounted with the possibility of vertical displacement on guides (82) conveniently in solidarity with a chassis (83), which can be the chassis (60) of the machine, also collaborating with said support (81) a spindle (84) that by its free end and through a pulley (85) or similar, with the contest of the corresponding belt (86), it receives the movement of the pulley (87) of a steering wheel (88) also established on the chassis itself (83), so that acting in one direction or another on the steering wheel (88 ), the spindle (84) causes the lifting or lowering of the support (81) and, consequently, the adaptation of the deflector plate (74) and the blower nozzles (75-75 '), to the level adopted by the lower end of the sack, where its welding is located, in function ón of the planned length for it.
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Abstract
Description
MEJORAS INTRODUCIDAS EN MÁQUINAS AUTÓNOMAS DE ENSACADO IMPROVEMENTS INTRODUCED IN AUTONOMOUS SALTING MACHINES
D E S C R I P C I Ó ND E S C R I P C I Ó N
OBJETO DE LA INVENCIÓNOBJECT OF THE INVENTION
La presente invención se sitúa en el ámbito de las máquinas autónomas de ensacado, capacitadas para conformar, llenar y cerrar los sacos, y de forma más concreta la invención se centra en una serie de mejoras con las que se consigue potenciar el rendimiento de este tipo de máquinas, a la vez que mejorar la funcionalidad de las mismas.The present invention is in the field of autonomous bagging machines, capable of forming, filling and closing the bags, and more specifically the invention focuses on a series of improvements with which the performance of this type is enhanced. of machines, while improving their functionality.
Concretamente, una de las mejoras consiste en situar una estación intermedia o de espera entre la estación de conformación de los sacos y la estación de llenado o envasado, lo que requiere que la transferencia del saco desde esa estación intermedia a la estación de llenado sea considerablemente menor que el tiempo utilizado en la transferencia entre cualquiera de las otras estaciones de la máquina.Specifically, one of the improvements consists in placing an intermediate or waiting station between the bag forming station and the filling or packaging station, which requires that the transfer of the bag from that intermediate station to the filling station be considerably less than the time used in the transfer between any of the other stations of the machine.
Otra de las mejoras se centra en un mecanismo soldador con el que se consigue un reforzamiento considerable en los dos extremos del saco, en orden a proporcionar una mayor resistencia mecánica en las bases de éste, es decir, en las zonas más débiles puesto que se trata de las zonas cerradas mediante soldadura.Another improvement focuses on a welding mechanism with which considerable reinforcement is achieved at the two ends of the bag, in order to provide greater mechanical resistance at the bases of the bag, that is, in the weakest areas since It deals with closed areas by welding.
Otra de las mejoras consiste en un estudiado y ventajoso grupo conformador de los sacos, viéndose favorecido el funcionamiento de la máquina y el resultado final en la operación de ensacado propiamente dicha. El tipo de máquinas en las que son aplicables las mejoras de la invención son las destinadas al ensacado de productos a granel, tanto granulosos como pulverulentos, como por ejemplo piensos para ganado, fertilizantes, granzas de plástico para procesos industriales, esmaltes para cerámicas, etc.Another improvement consists of a studied and advantageous shaping group of the bags, being favored the operation of the machine and the final result in the bagging operation itself. The type of machines in which the improvements of the invention are applicable are those for the packing of bulk products, both granular and powdery, such as cattle feed, fertilizers, plastic pellets for industrial processes, glazes for ceramics, etc. .
ANTECEDENTES DE LA INVENCIÓNBACKGROUND OF THE INVENTION
Son conocidos diversos tipos de máquinas ensacadoras que utilizan como materia prima un cuerpo tubular, de naturaleza plástica termosoldable, de longitud indefinida, suministrado en bobina, con pliegues o fuelles laterales, en las que se establecen básicamente tres conjuntos operativos, un conjunto formador del saco, que fragmenta convenientemente la bobina continua a la vez que establece el cierre de la extremidad inferior de cada unidad o saco, un mecanismo llenador que suministra a cada saco la dosis correspondiente del producto en cuestión, y un mecanismo cerrador que, tras el citado llenado, cierra convenientemente el saco en condiciones de expedición o almacenaje del mismo.Various types of bagging machines are known which use as a raw material a tubular body, of a heat-weldable plastic nature, of indefinite length, supplied in coil, with folds or side bellows, in which basically three operating sets are established, a bag-forming assembly , which conveniently fragments the continuous coil while establishing the closure of the lower extremity of each unit or bag, a filling mechanism that supplies each bag with the corresponding dose of the product in question, and a closing mechanism that, after said filling , conveniently close the bag in conditions of shipment or storage thereof.
En este sentido cabe citar la patente alemana DE- 4.314.711, en la que se describe un dispositivo para el llenado y cierre de sacos, previamente conformados a partir de una bobina o banda continua, en el que cada saco o unidad es cogido por la zona próxima a su embocadura, mediante unas pinzas que voltean 90° el saco, que lo abren y que lo sitúan bajo el mecanismo de llenado, tras lo cual y mediante otro giro de 90°, el saco llega a una estación de cerrado, situada encima de una cinta transportadora, donde el saco es depositado, tras su cierre, en posición perfectamente vertical, para evitar que una posible y brusca basculación lateral del saco, en su impacto sobre la cinta transportadora, provoque la apertura del mismo, a través de la soldadura recién realizada y aún caliente.In this regard, it is worth mentioning the German patent DE-4,314,711, which describes a device for filling and closing bags, previously formed from a continuous coil or band, in which each bag or unit is picked up by the area near its mouth, by means of tweezers that turn the bag 90 °, that open it and place it under the filling mechanism, after which and by another 90 ° turn, the bag reaches a closed station, located on top of a conveyor belt, where the bag is deposited, after closing, in a perfectly vertical position, to prevent a possible and abrupt lateral tilting of the bag, in its impact on the conveyor belt, causes the opening of the same, through the newly made and still hot welding.
La patente US 4.510.736 muestra otra máquina de este tipo, en la que destaca una primera etapa portadora del fondo de la bolsa, en la que participan unas boquillas de impulsión, una etapa llenadora y una etapa cerradora del saco, de acuerdo con el esquema general básico a que se ha aludido con anterioridad. También en este caso los sacos deben colocarse totalmente verticales para que la soldadura de cierre no sufra y pueda dañarse por la propia presión del producto.US 4,510,736 shows another machine of this type, in which a first carrier stage of the bottom of the bag stands out, in which drive nozzles, a filling stage and a bag closing stage participate, in accordance with the basic general scheme referred to above. Also in this case the bags must be placed completely vertical so that the closing weld does not suffer and can be damaged by the product pressure itself.
En la patente alemana 2.614.270 aparece una máquina llenadora de sacos, que ha sido especialmente concebida para el caso específico en el que tales sacos son considerablemente anchos, teniendo también como finalidad mantener la verticalidad de los mismos. En este caso existen también las etapas básicas anteriormente citadas de llenado del saco o bolsa y cierre del mismo, con enfriado de la soldadura, y con la particularidad además que debajo de la etapa de llenado se dispone un pulsador mecánico que compacta el contenido del saco.In German patent 2,614,270 a bag filling machine appears, which has been specially designed for the specific case in which such bags are considerably wide, also having the purpose of maintaining their verticality. In this case there are also the basic steps mentioned above for filling the bag or bag and closing it, with cooling of the weld, and with the particularity that under the filling stage there is a mechanical button that compacts the contents of the bag .
La patente USA 5.448.879 muestra otra solución en cuanto a una máquina formadora de sacos.US Patent 5,448,879 shows another solution in terms of a bag forming machine.
Por último, en la patente europea EP 0 516 979, se describe un procedimiento para fabricar, llenar y cerrar sacos, en el que consecuentemente se dan las tres etapas funcionales básicas que constituyen el denominador común de la gran mayoría de las máquinas de este tipo, a que se ha hecho mención con anterioridad, pero la puesta en práctica del procedimiento según esta patente supone la participación de mecanismos sumamente complejos que repercuten de forma muy negativa tanto en el costo de la máquina como en el posterior mantenimiento de la misma.Finally, in the European patent EP 0 516 979, a process for manufacturing, filling and closing bags is described, in which consequently the three basic functional stages that constitute the common denominator of the vast majority of machines of this type are given , which has been mentioned before, but the implementation of the procedure according to this patent implies the participation of extremely complex mechanisms that have a very negative impact on both the cost of the machine and its subsequent maintenance.
Por otro lado, el tipo de sacos referido con anterioridad, al estar obtenidos a partir de una banda tubular continua con fuelles o pliegues laterales, presenta un problema de cerramiento tanto por su extremidad inferior como para su extremidad superior, consistente en que las correspondientes soldaduras transversales, que en un sector intermedio y mayoritario del saco afectan exclusivamente a las dos paredes del mismo, pasan bruscamente a afectar, en sus extremos, a los cuatro tabiques que originan los repliegues o fuelles de tales paredes laterales, de manera que sobre cada línea de soldadura citada se establecen tres tramos, uno intermedio y dos extremos, estos últimos de espesor doble que el del tramo intermedio, lo que supone puntos de debilitamiento para tal soldadura, en correspondencia con los puntos de unión entre dichos tres sectores. Además estos fuelles laterales del saco, destinados a abrirse durante el llenado del mismo, no pueden hacerlo en sus zonas extremas, por cuanto que se lo impiden las soldaduras transversales de cierre, definiéndose en tales zonas extremas repliegues permanentes a los que sería deseable no accediera el material a ensacar, para una mejor configuración general del saco tras su llenado y cierre definitivo.On the other hand, the type of bags referred to above, being obtained from a continuous tubular band with bellows or lateral folds, presents a problem of closing both for its lower extremity and for its upper extremity, consisting in that the corresponding welds transversal, which in an intermediate and majority sector of the bag exclusively affect the two walls of the bag, abruptly affect, at its ends, the four partitions that originate the folds or bellows of such side walls, so that on each line of said welding, three sections are established, one intermediate and two ends, the latter two times thicker than the intermediate section, which means weakening points for such welding, in correspondence with the junction points between said three sectors. In addition, these side bellows of the bag, intended to open during filling thereof, cannot do so in their extreme zones, since they are prevented by transverse closing welds, defining in such extreme areas permanent folds to which it would be desirable not to access the material to be bagged, for a better general configuration of the bag after its filling and definitive closure.
Al objeto de resolver esta problemática es conocido el fijar las dos mitades de cada fuelle a las paredes laterales correspondientes del saco, en las zonas extremas del mismo, mediante soldaduras que afectan a pequeñas áreas triangulares. Sin embargo, las soluciones adoptadas hasta el momento para conseguir tales soldaduras, o bien resultan estructuralmente muy complejas, o bien repercuten de forma negativa en la productividad de la máquina, incrementando el tiempo correspondiente a cada ciclo operativo de la misma.In order to solve this problem, it is known to fix the two halves of each bellows to the corresponding side walls of the bag, in the extreme areas of the sack, by means of welds that affect small triangular areas. However, the solutions adopted so far to achieve such welds, either are structurally very complex, or have a negative impact on the productivity of the machine, increasing the time corresponding to each operating cycle of the same.
En cualquier caso, las máquinas citadas están provistas de medios arrastradores para banda tubular continua, medios soldadores para establecer el cierre del fondo de cada uno de los sacos, y medios cortadores para independizar los siguientes sacos, ofreciendo las máquinas anteriormente citadas diferentes soluciones al respecto, que presentan todas ellas, como denominador común, una extraordinaria complejidad estructural que repercute negativamente, tanto en los costos de fabricación de dichas máquinas, como en los de posterior mantenimiento. Además, en este tipo de máquinas de ensacado el llenado de los sacos se realiza inmediatamente a continuación de la formación de los mismos, por lo que en ocasiones la soldadura constitutiva del cierre inferior de la bolsa, por no haberse enfriado lo suficiente, no es capaz de recibir la carga de producto que realiza en el saco.In any case, the aforementioned machines are provided with dragging means for continuous tubular band, welding means to establish the closure of the bottom of each of the bags, and cutting means to make the following bags independent, offering the aforementioned machines different solutions in this regard. , which all have, as a common denominator, an extraordinary structural complexity that has a negative impact, both on the manufacturing costs of these machines, and on subsequent maintenance costs. In addition, in this type of bagging machines the filling of the bags is carried out immediately after the formation of the bags, so that sometimes the welding constitutive of the bottom closure of the bag, because it has not cooled sufficiently, is not able to receive the load of product that it carries out in the bag.
DESCRIPCIÓN DE LA INVENCIÓNDESCRIPTION OF THE INVENTION
Las mejoras que la invención propone resuelven de forma plenamente satisfactoria la problemática anteriormente expuesta, permitiendo altas cadencias productivas, con una estructura simple, y consecuentemente económica, para las máquinas de ensacado.The improvements that the invention proposes solve in a fully satisfactory manner the above-mentioned problem, allowing high productive rates, with a simple, and consequently economic, structure for bagging machines.
De acuerdo con lo anteriormente expuesto, para conseguir una producción alta, de orden de los 1.200 sacos/hora, ello supone que la máquina dispone de 3 segundos para cada una de sus diferentes fases operativas.In accordance with the above, to achieve high production, of the order of 1,200 bags / hour, this means that the machine has 3 seconds for each of its different operational phases.
En la estación de formación de sacos y considerando un tiempo de soldadura de 1,5 segundos, perfectamente razonable, más 1,2 segundos complementarios para medición de la longitud del saco, el tiempo requerido es de 2,7 segundos, que evidentemente queda por debajo del tiempo disponible.In the bag forming station and considering a welding time of 1.5 seconds, perfectly reasonable, plus an additional 1.2 seconds for measuring the length of the bag, the time required is 2.7 seconds, which obviously remains for Below the available time.
No ocurre lo mismo con la estación de llenado de sacos ya que, como es sabido, se impone cada día más la utilización de sacos con pliegues o fuelles laterales, los cuales no deben ser abiertos durante su manipulación, ya que de lo contrario resultaría problemático volver a recuperarlos manteniendo el saco bien presentado, a lo que hay que añadir además la creciente demanda de soldaduras de esquina en los vértices del saco, que obliga a mantener los pliegues citados durante todo el proceso de elaboración, llenado y cierre del saco. Ello supone una notable reducción en la sección disponible como "boca de entrada" del producto en el saco, lo que comporta un mayor tiempo de llenado, además de que, por exigencias de ahorro de material de envase, correcta presentación del saco y buena estabilidad de éste en los palets, se requiere de un buen asentamiento del producto en el saco, para lo que se ha previsto la utilización de un mecanismo golpeador o compactador que a su vez también "consume" un tiempo extra.The same is not the case with the bag filling station since, as is known, the use of bags with side folds or bellows, which should not be opened during handling, is imposed every day, since otherwise it would be problematic recover them again, keeping the bag well presented, to which we must also add the growing demand for corner welds in the corners of the bag, which obliges to keep the aforementioned folds during the whole process of manufacturing, filling and closing the bag. This means a significant reduction in the section available as "inlet" of the product in the bag, which means a longer filling time, in addition to the fact that, due to savings in packaging material, correct presentation of the bag and good stability of this in the pallets, a good settlement of the product in the sack is required, for which the use of a knocking or compactor mechanism that in turn also "consumes" extra time is planned.
Se deduce de lo anteriormente expuesto que, al objeto de potenciar al máximo la calidad del envasado, obviamente a expensas del tiempo suministrado a esta operación, debe intentar reducirse al máximo el tiempo muerto que supone la transferencia del saco desde la estación de conformación a la estación de llenado.It follows from the foregoing that, in order to maximize the quality of the packaging, obviously at the expense of the time supplied to this operation, the dead time involved in transferring the bag from the bag must be reduced to the maximum. conformation station to the filling station.
Pues bien, de acuerdo con una de las mejoras de la invención esto se consigue mediante la utilización de una estación intermedia o de espera, muy próxima a la estación de envasado, de manera que cada saco, en lugar de pasar directamente de la estación de conformación a la estación de envasado, pasa primeramente a esta estación intermedia, con lo que la transferencia desde dicha estación intermedia a la estación de llenado requiere de un tiempo considerablemente menor.Well, according to one of the improvements of the invention this is achieved by using an intermediate or waiting station, very close to the packaging station, so that each bag, instead of passing directly from the station of conformation to the packing station, it passes first to this intermediate station, whereby the transfer from said intermediate station to the filling station requires considerably less time.
De acuerdo con otra de las características de la invención en esta estación intermedia se lleva a cabo una maniobra de pre-apertura del saco, con la colaboración de una pinza provista de ventosas, de manera que la posible dificultad de apertura inicial ofrecida por el saco, debido a los efectos residuales de la maniobra de corte, queda anulada en esta estación intermedia, realizándose la apertura del saco, en la posterior estación de llenado, de forma prácticamente instantánea, colaborando a tal maniobra, conjuntamente con el juego de ventosas correspondiente a dicha estación de llenado, un desplazamiento transversal en sentido de aproximación, de las pinzas que sujetan el saco.According to another of the characteristics of the invention in this intermediate station a pre-opening maneuver of the bag is carried out, with the collaboration of a clamp provided with suction cups, so that the possible initial opening difficulty offered by the bag Due to the residual effects of the cutting maneuver, it is canceled in this intermediate station, the opening of the sack being carried out, in the subsequent filling station, practically instantaneously, collaborating with such maneuver, together with the suction cup set corresponding to said filling station, a transverse displacement in the direction of approach, of the clamps that hold the bag.
De acuerdo con otra de las mejoras que se preconizan, el carro para transferencia de los sacos entre las diferentes estaciones constitutivas de la máquina adopta en planta una configuración en U, de ramas laterales orientadas hacia la salida de la máquina, de manera que ofrece un espacio totalmente diáfano en toda la zona de transferencia de los sacos, ya que las pinzas laterales de fijación de estos últimos tan sólo emergen hacia el interior de las ramas laterales del carro en aquellos momentos en los que se cierran sobre los sacos.According to another of the improvements that are recommended, the car for transferring the bags between the different constituent stations of the machine adopts a U-shaped configuration of lateral branches oriented towards the exit of the machine, so that it offers a totally diaphanous space in the whole area of transfer of the bags, since the lateral fixing clamps of the latter only emerge towards the inside of the lateral branches of the carriage in those moments when they close over the sacks.
De acuerdo con otra de las mejoras de la invención, en el citado carro se establecen tres juegos de pinzas de las que los dos juegos extremos están rígidamente unidas al citado carro, mientras que el juego intermedio está montado a través de guías y con un movimiento de carácter flotante, concretamente a través de dos cilindros neumáticos laterales, que actúan como meros elementos elásticos con los que colabora un tope solidarizado a la bancada de la máquina, convenientemente enfrentado a la estación de llenado, de manera que frente al recorrido del carro, fijo, que determina un recorrido también fijo para las mordazas extremas, entre la estación de conformación y la estación intermedia, por un lado, y entre la estación de llenado y la estación de cerrado, por otro, el recorrido entre la estación intermedia y la estación de llenado resulta mucho más corto para que la operación de llenado pueda iniciarse con anterioridad, es decir con un mayor aprovechamiento del espacio disponible correspondiente a cada ciclo.According to another of the improvements of the invention, in said carriage three sets of clamps are established of which the two extreme sets are rigidly connected to said carriage, while the intermediate game is mounted through guides and with a movement of floating character, specifically through two lateral pneumatic cylinders, which act as mere elastic elements with which a stop cooperates with the machine bed, conveniently facing the filling station, so that in front of the carriage path, fixed, which determines a fixed path also for the extreme jaws, between the forming station and the intermediate station, on the one hand, and between the filling station and the closing station, on the other, the route between the intermediate station and the filling station is much shorter so that the filling operation can be started earlier, that is to say with a greater use of the available space corresponding to each cycle.
De acuerdo con otra de las características de la invención, bajo la estación de llenado y asociado al bastidor soporte de la cinta transportadora de evacuación, se establece un elemento compactador, que golpea sobre la base del saco mejorando las condiciones de llenado del mismo.According to another of the characteristics of the invention, a compacting element is established under the filling station and associated with the support frame of the evacuation conveyor belt, which strikes on the base of the bag improving the filling conditions thereof.
De acuerdo con otra de las características de la invención, se ha previsto que en la estación de cerramiento de los sacos, concretamente en el brazo móvil de la pinza de soldadura, se establezca un sensor de aproximación para dicha pinza, que permite detectar la ausencia de saco, la existencia de un doblez en la embocadura del saco, la existencia de residuos de producto en dicha embocadura que perjudiquen el cierre, o cualquier otro tipo de anomalía que pueda ser detectada por una dimensión anormal en el espesor de la embocadura del saco.According to another of the characteristics of the invention, it is envisioned that an approach sensor for said clamp is established in the sacks closing station, specifically in the mobile arm of the welding clamp, which allows detecting the absence of sack, the existence of a fold in the sack mouth, the existence of product residues in said mouth that damage the closure, or any other type of anomaly that can be detected by an abnormal dimension in the thickness of the sack mouth.
Según otro aspecto de la invención, la máquina en la que son aplicables las mejoras incorpora también un mecanismo soldador para reforzamiento de sacos, que tiene precisamente como finalidad conseguir que las soldaduras triangulares en los extremos de los fuelles de cada saco se realice de forma rápida, sencilla y eficaz.According to another aspect of the invention, the machine in which the improvements are applicable also incorporates a welding mechanism for bag reinforcement, which is precisely intended to ensure that triangular welding at the ends of the bellows of each bag is carried out quickly. , simple and effective.
Para ello y de forma más concreta, el mecanismo soldador que se preconiza, según otra de las mejoras de la invención, está destinado a establecerse entre la estación de alimentación y la estación de formación de sacos de la máquina, de manera que las soldaduras de refuerzo de dichos sacos se llevan a cabo previamente a la conformación de los mismos, concretamente sobre la banda continua, antes de la fragmentación de la misma. A la salida de este mecanismo soldador de esquinas se dispone un dispositivo enfriador y centrador de la banda continua.For this, and more specifically, the welding mechanism that is recommended, according to another of the improvements of the invention, is intended to be established between the feeding station and the bagging station of the machine, so that the welding of reinforcement of said sacks are carried out prior to their shaping, specifically on the continuous band, before fragmentation thereof. At the exit of this corner welding mechanism there is a cooling device and centering of the continuous band.
Específicamente el mecanismo soldador está estructurado mediante dos cabezales capacitados para regular su distanciamiento mutuo, al objeto de adecuarlo a diferentes anchuras de saco, contando cada uno de estos cabezales con una chapa-guía a modo de sufridera en el soldado destinada a alojarse en el repliegue o fuelle correspondiente de la banda tubular continua, penetrando hasta el fondo de dicho fuelle, al objeto de independizar convenientemente todos los sectores del mismo, mientras que a ambos lados de esta chapa-guía se establecen las pinzas de la mordaza de soldadura, que tras cada desplazamiento unitario de la banda tubular continua se cierran contra la chapa-guía intermedia provocando la soldadura simultánea de las zonas marginales del extremo inferior de un saco y del extremo superior del saco inmediatamente siguiente, concretamente mediante una soldadura trapezoidal única que, en la posterior estación de formación de sacos, será fragmentada por su línea media, pasando una de sus dos mitades a formar parte de un saco y la otra del saco siguiente, como anteriormente se ha dicho. A ambos lados de esta pieza o chapa-guía sufridera que ha de soportar las altas temperaturas del calentamiento de los cabezales, se disponen sendas chapas igualmente guías entre las que atraviesa el saco en su formación, chapas que llevan realizados orificios a través de los que atraviesan las piezas soldadoras, lográndose con ello que al retirar las piezas soldadoras, una vez efectuada la operación de soldado de las esquinas, el material del saco quede retenido sin ser arrastrado por pegado sobre las piezas soldadoras.Specifically, the welding mechanism is structured by means of two heads capable of regulating their mutual distancing, in order to adapt it to different bag widths, each of these heads having a guide plate as a guide in the soldier destined to stay in the fold or corresponding bellows of the continuous tubular band, penetrating to the bottom of said bellows, in order to conveniently independent all sectors thereof, while on both sides of this guide sheet the clamps of the welding jaw, which after each unitary displacement of the continuous tubular band are closed against the intermediate guide plate causing simultaneous welding of the marginal areas of the lower end of a sack and the upper end of the immediately following sack, specifically by a unique trapezoidal weld that, in the subsequent bag-forming station, will be fragmented by its midline, one of its two halves becoming part of a bag and the other of the next bag, as previously stated. On both sides of this piece or sheet metal guide that has to withstand the high temperatures of the warming of the heads, there are also similar guide plates between which the bag passes through in its formation, sheets that have holes made through which they pass through the welding pieces, thereby achieving that when the welding parts are removed, once the welding operation of the corners has been carried out, the material of the bag is retained without being dragged by gluing on the welding parts.
El cierre de estas pinzas de soldadura, en cada fase de soldadura propiamente dicha, puede realizarse mediante cualquier medio convencional apropiado, como por ejemplo mediante pistones neumáticos, a cuyo efecto los brazos de cada pinza estarán montados con posibilidad de desplazamiento transversal sobre el correspondiente cabezal, para aproximación o distanciamiento sincronizados a la chapa-guía intermedia.The closing of these welding clamps, in each welding phase proper, can be carried out by any appropriate conventional means, such as pneumatic pistons, for which purpose the arms of each clamp will be mounted with the possibility of transverse displacement on the corresponding head , for synchronized approach or distance to the intermediate guide plate.
La máquina incluye también como otra de las mejoras unos medios o grupo conformador que resuelve una serie de problemas originados en la máquinas convencionales de este tipo referidas en el apartado de antecedentes de la invención. Para ello y de forma más concreta, el grupo conformador que se preconiza está estructurado a partir de una pareja de rodillos tangentes, uno arrastrador y otro presionador, el primero de ellos accionado por un moto-reductor y a través de un encoder que permite controlar a voluntad el movimiento giratorio del mismo, para determinar un arrastre de la banda tubular continua dimensionalmente exacto de acuerdo con el tamaño de saco a obtener, mientras que el rodillo presionador está montado basculantemente sobre brazos extremos y es separable manualmente del rodillo arrastrador con la colaboración de una excéntrica accionable a su vez mediante una palanca.The machine also includes as another one of the improvements some means or forming group that solves a series of problems originating in conventional machines of this type referred to in the background section of the invention. To do this and more specifically, the forming group that is recommended is structured from a pair of tangent rollers, one drag and another presser, the first one driven by a motor reducer and through an encoder that allows controlling the rotational movement thereof will be determined to determine a continuous dimensionally accurate tubular band drag according to the size of the bag to be obtained, while the press roller is pivotally mounted on end arms and is manually detachable from the drag roller with the collaboration of an eccentric can be operated by means of a lever.
El chasis soporte de estos rodillos, arrastrador y presionador, constituye paralelamente el medio soporte para una pareja de armaduras basculantes, soporte cada una de ellas de los mecanismos de soldadura y corte correspondientes, estando ambas armaduras accionadas sincronizadamente y en contraposición, mediante respectivas bielas, a través de una excéntrica accionada a su vez mediante un cilindro neumático, de manera que el accionamiento en un determinado sentido del pistón del citado cilindro provoca la aproximación de las mordazas de soldadura y corte, mientras que el desplazamiento en sentido contrario provoca su separación.The support chassis of these rollers, drag and presser, constitutes in parallel the support means for a pair of tilting reinforcements, each of them supporting the corresponding welding and cutting mechanisms, both reinforcement being synchronized and contrasted, by means of respective connecting rods, through an eccentric driven in turn by a pneumatic cylinder, so that the drive in a certain direction of the piston of said cylinder causes the approximation of the welding and cutting jaws, while the displacement in the opposite direction causes their separation.
Como complemento de la estructura descrita y al objeto de asegurar una óptima seguridad en la soldadura determinante del fondo de cada saco, se ha previsto que bajo el mecanismo de corte y soldadura citado, a nivel inferior de la máquina, se establezca una placa deflectora que dirige el borde inferior y cerrado del saco hacia una pareja de boquillas sopladoras, alargadas en correspondencia con la anchura del saco, una fija, aunque de posicionamiento regulable, y la otra basculante para aproximarse a la primera, mediante el accionamiento de un cilindro neumático, de manera que una vez la soldadura correspondiente a la extremidad inferior de un saco se ha ubicado a nivel de las boquillas sopladoras, éstas se aproximan la una a la otra ejerciendo su acción enfriadora sobre las dos caras del saco y consiguiendo una rápida consistencia de su soldadura, por enfriamiento de la misma.As a complement to the structure described and in order to ensure optimum safety in the determining welding of the bottom of each bag, it is provided that under the aforementioned cutting and welding mechanism, at the lower level of the machine, a deflector plate is established that directs the bottom and closed edge of the sack towards a pair of blowing nozzles, elongated in correspondence with the width of the sack, a fixed, although of adjustable positioning, and the other swingarm to approach the first, by means of the actuation of a pneumatic cylinder, so that once the welding corresponding to the lower extremity of a sack has been located at the level of the blowing nozzles, these are they approach each other by exerting their cooling action on both sides of the bag and achieving a fast consistency of their welding, by cooling it.
Dado que este tipo de máquinas están capacitadas para conformar y llenar sacos de diferentes dimensiones, se ha previsto que la longitud de las citadas boquillas sopladoras sea la adecuada a la anchura máxima prevista para dichos sacos, y que a la vez el mecanismo soplador en su conjunto sea regulable en altura, al objeto de adecuar posicionalmente dichas boquillas sopladoras a la altura de cada tipo de saco. En este sentido el soporte de las citadas boquillas sopladoras está montado sobre el chasis de la máquina a través de guías verticales, y cuenta con un husillo o medio de transmisión similar para elevación/descenso del mismo, accionado desde un volante, a través de una correo o de cualquier otro medio de transmisión adecuado, de manera que actuando manualmente sobre dicho volante puede establecerse el nivel de trabajo para las boquillas sopladoras, adecuado, como anteriormente se ha dicho, a cualquier tamaño de saco.Since these types of machines are capable of forming and filling sacks of different dimensions, it is provided that the length of the aforementioned blow nozzles is adequate to the maximum width foreseen for said sacks, and that at the same time the blower mechanism in its set is adjustable in height, in order to positionally adjust said blow nozzles to the height of each type of bag. In this sense, the support of the aforementioned blow nozzles is mounted on the chassis of the machine through vertical guides, and has a spindle or similar transmission means for lifting / lowering it, operated from a steering wheel, through a mail or any other suitable means of transmission, so that by manually acting on said flywheel the working level for the blower nozzles can be established, suitable, as previously mentioned, at any bag size.
DESCRIPCIÓN DE LOS DIBUJOSDESCRIPTION OF THE DRAWINGS
Para complementar la descripción que se está realizando y con objeto de ayudar a una mejor comprensión de las características del invento, se acompaña a la presente memoria descriptiva, como parte integrante de la misma, un juego de dibujos en donde con carácter ilustra- tivo y no limitativo, se ha representado lo siguiente:To complement the description that is being made and in order to help a better understanding of the characteristics of the invention, a set of drawings is attached as an integral part thereof, with an illustrative character tive and not limiting, the following has been represented:
La figura 1.- Muestra una representación esquemática en alzado lateral de una máquina autónoma de ensacado realizada de acuerdo con las mejoras objeto de la presente invención, la cual aparece en situación límite de retracción para el carro.Figure 1 shows a schematic representation in side elevation of an autonomous bagging machine made in accordance with the improvements object of the present invention, which appears in a retraction limit situation for the car.
La figura 2.- Muestra una representación esquemática en planta del conjunto representado en la figura anterior.Figure 2.- Shows a schematic plan representation of the assembly represented in the previous figure.
La figura 3.- Muestra una representación similar a la de la figura 1, en fase inicial de avance para el carro de transferencia de los sacos.Figure 3.- Shows a representation similar to that of Figure 1, in the initial phase of advancement for the bag transfer car.
La figura 4.- Muestra una vista en planta del conjunto representado en la figura anterior.Figure 4.- Shows a plan view of the assembly represented in the previous figure.
La figura 5.- Muestra, nuevamente según una representación similar a la de la figura 1, el mismo conjunto de dicha figura en situación límite de avance para el carro de transferencia.Figure 5.- Shows, again according to a representation similar to that of figure 1, the same set of said figure in the limit of advance for the transfer carriage.
La figura 6.- Muestra una vista en planta del conjunto representado en la figura anterior.Figure 6.- Shows a plan view of the assembly represented in the previous figure.
La figura 7.- Muestra una representación similar a la de la figura 1 en fase de retracción para el carro, es decir en fase de retorno a la posición de dicha figura 1 para completar el ciclo operativo de la máquina.Figure 7 shows a representation similar to that of Figure 1 in the retraction phase for the carriage, that is to say in the phase of return to the position of said Figure 1 to complete the operating cycle of the machine.
La figura 8.- Muestra una vista en planta del conjunto representado en la figura anterior. La figura 9.- Muestra una representación esquemática en sección transversal de la máquina, a nivel de la estación de llenado.Figure 8.- Shows a plan view of the assembly represented in the previous figure. Figure 9.- Shows a schematic representation in cross section of the machine, at the level of the filling station.
Las figuras 10 y 11.- Muestran dos detalles en perspectiva de la máquina, que ayudan a comprender mejor la estructuración general de la misma.Figures 10 and 11.- They show two details in perspective of the machine, which help to better understand its general structure.
La figura 12.- Muestra una representación esquemática en alzado lateral, de la misma máquina autónoma de ensacado provista del mecanismo soldador para el reforzamiento de sacos objeto de otra de las mejoras la presente invención.Figure 12 shows a schematic representation in side elevation of the same autonomous bagging machine provided with the welding mechanism for the reinforcement of bags subject to another of the improvements of the present invention.
La figura 13.- Muestra una representación esquemática parcial y en planta, de la banda tubular continua constitutiva de la materia prima para la conformación de los sacos, tal como dicha banda tubular abandona el mecanismo soldador representado en la figura anterior.Figure 13.- Shows a partial and plan schematic representation of the continuous tubular band constituting the raw material for forming the bags, just as said tubular band leaves the welding mechanism represented in the previous figure.
La figura 14.- Muestra un detalle en alzado frontal del citado mecanismo soldador.Figure 14.- Shows a front elevation detail of said welding mechanism.
La figura 15.- Muestra una vista en planta del mismo.Figure 15.- Shows a plan view of it.
La figura 16.- Muestra una vista en perspectiva del mismo mecanismo soldador, convenientemente acoplado a una máquina de ensacado, representada tan sólo de forma parcial.Figure 16.- Shows a perspective view of the same welding mechanism, conveniently coupled to a bagging machine, represented only partially.
La figura 17.- Muestra una representación esquemática en alzado lateral de un grupo conformador de sacos para máquinas de ensacado, realizado de acuerdo con otra de las mejoras de la invención.Figure 17.- Shows a schematic representation in side elevation of a bag forming group for bagging machines, made in accordance with Another improvement of the invention.
La figura 18.- Muestra una vista en planta del conjunto representado en la figura anterior.Figure 18.- Shows a plan view of the assembly represented in the previous figure.
La figura 19.- Muestra un detalle en perspectiva del mismo conjunto representado en la dos figuras anteriores.Figure 19.- Shows a detail in perspective of the same set represented in the two previous figures.
La figura 20.- Muestra una vista en alzado lateral del enfriador que colabora con el conformador propiamente dicho representado en las tres figuras anteriores.Figure 20.- Shows a side elevational view of the cooler that collaborates with the actual conformator represented in the three previous figures.
La figura 21.- Muestra una vista en alzado frontal y en sección del conjunto de la figura anterior.Figure 21.- Shows a front elevation and sectional view of the assembly of the previous figure.
La figura 22.- Muestra, finalmente, una vista en perspectiva del conjunto representado en las dos figuras anteriores.Figure 22.- Shows, finally, a perspective view of the assembly represented in the two previous figures.
REALIZACIÓN PREFERENTE DE LA INVENCIÓNPREFERRED EMBODIMENT OF THE INVENTION
A la vista de estas figuras puede observarse cómo una máquina autónoma de envasado realizada de acuerdo con las mejoras de la invención está estructurada a base de una estación (1) de formación de sacos, una estación intermedia o de espera (2) , una estación de llenado (3) y una estación de cierre (4) .In view of these figures it can be seen how an autonomous packaging machine made in accordance with the improvements of the invention is structured based on a bag forming station (1), an intermediate or waiting station (2), a station filling (3) and a closing station (4).
En la estación de formación de sacos (1) y como es convencional, la banda tubular continua (5) es fragmentada a intervalos regulares, en función de la altura prevista para los sacos, y soldada para cerrar inferiormente dichos sacos, mediante una pareja de cabezales de soldadura y corte (6) , bajo los que se sitúa una primera pareja de pinzas (7) de sustentación para el saco (8) ya conformado, pareja de pinzas (7) montada inamoviblemente sobre un carro (9) , encargado de realizar la transferencia de los sacos (8) desde la estación de formación (1) a las estaciones intermedia (2) , de llenado (3) y de cierre (4) .In the bag forming station (1) and as is conventional, the continuous tubular band (5) is fragmented at regular intervals, depending on the expected height for the bags, and welded to lower said bags, by means of a pair of welding and cutting heads (6), under which it is placed a first pair of support clamps (7) for the bag (8) already formed, pair of pliers (7) immovably mounted on a carriage (9), in charge of transferring the bags (8) from the training station (1) to the intermediate (2), filling (3) and closing (4) stations.
Este carro (9) , que como se observa perfectamente en la figura 2 adopta una configuración en U dejando totalmente diáfano el espacio de transferencia para los sacos (8) , está accionado a través de un moto-reductor (10) que actúa sobre una excéntrica (11) y una biela (12) que transmiten al citado carro (9) un movimiento longitudinal alternativo, cuya magnitud de avance, y consecuentemente de retroceso, es exactamente coincidente con el distanciamiento existente entre la estación de formación de sacos (1) y la estación intermedia (2), y con el distanciamiento existente entre la estación de llenado (3) y la estación de cierre (4), mientras que el distanciamiento entre la estación intermedia (2) y la estación de llenado (3) es considerablemente menor.This carriage (9), which, as can be seen perfectly in Figure 2, adopts a U-shaped configuration, leaving the transfer space for the bags (8) completely transparent, is driven by a motor-reducer (10) that acts on a eccentric (11) and a connecting rod (12) that transmit to said carriage (9) an alternative longitudinal movement, whose magnitude of advance, and consequently of recoil, is exactly coincident with the distance between the bag forming station (1) and the intermediate station (2), and with the distance between the filling station (3) and the closing station (4), while the distance between the intermediate station (2) and the filling station (3) is considerably smaller.
Para absorber esta diferencia dimensional, mientras la pareja de pinzas (7) con la que se realiza la transferencia desde la estación de formación de sacos (1) a la estación intermedia (2) , al igual que la pareja de mordazas (13) con las que se lleva a cabo la transferencia de los sacos desde la estación de llenadoTo absorb this dimensional difference, while the pair of tweezers (7) with which the transfer is made from the bag forming station (1) to the intermediate station (2), as well as the pair of jaws (13) with which is carried out the transfer of the bags from the filling station
(3) a la estación de cierre (4) son fijas, la pareja de pinzas (14) con la que se realiza la transferencia desde la estación intermedia (2) a la estación de llenado (3) está montada deslizantemente sobre guías sobre el carro (9) con carácter flotante, concretamente asociada al vastago (15) de un cilindro neumático (16), que actúa como muelle o elemento elástico que permite el libre desplazamiento del carro (9) una vez que la pareja de pinzas (14) ha quedado enfrentada a la estación de llenado (3) , en una situación límite definida por un tope (17) sobre el que incide en su recorrido dicha pareja de pinzas (14) y que, consecuentemente, está operativamente enfrentado a la estación de llenado (3), como se observa especialmente en la figura 3.(3) to the closing station (4) are fixed, the pair of tweezers (14) with which the transfer is made from the intermediate station (2) to the filling station (3) is slidably mounted on guides on the carriage (9) with floating character, specifically associated with the rod (15) of a pneumatic cylinder (16), which acts as a spring or elastic element that allows free displacement of the carriage (9) once the pair of pliers (14) has been faced with the filling station (3), in a limit situation defined by a stop (17) on which said pair of pliers impacts (14) and that, consequently, is operatively facing the filling station (3), as seen especially in Figure 3.
La estación intermedia o de espera (2) , no sólo tiene como finalidad acortar sustancialmente el recorrido que debe efectuar el saco (8) , en cada ciclo operativo, en su avance hasta la estación de llenado (3) , sino además facilitar la apertura de la boca del saco (8) , a cuyo efecto dicha estación intermedia o de espera (2) , además de estar asistida por la pareja de mordazas flotantes (14) , cuenta con una pinza (18) , accionable por un cilindro neumático (19) y provista de ventosas (20) que actuando sobre las paredes del saco, a nivel de la embocadura del mismo, realizan una apertura previa a la definitiva apertura en la estación de llenado (3) , por medio de las ventosas (21) existentes en esta estación.The intermediate or waiting station (2), not only has the purpose of substantially shortening the path that the bag (8) must make, in each operating cycle, in its advance to the filling station (3), but also to facilitate the opening from the mouth of the bag (8), for which purpose said intermediate or waiting station (2), in addition to being assisted by the pair of floating jaws (14), has a clamp (18), operable by a pneumatic cylinder ( 19) and provided with suction cups (20) that acting on the walls of the sack, at the level of the mouth of the sack, perform an opening prior to the definitive opening in the filling station (3), by means of the suction cups (21) existing in this station.
Además y como se observa especialmente en la figura 9, las mordazas (14) que trasladan el saco hasta la estación de llenado (3) se complementan a la altura de la etapa de llenado con otras mordazas (29) que se encuentran asociadas con la boca de llenado y que son susceptibles de desplazamiento transversal, accionadas por respectivos cilindros neumáticos, de manera que realizan un movimiento de aproximación que colabora con las ventosas (21) para una óptima apertura de la embocadura del saco (8) y, consecuentemente, para unas óptimas condiciones de llenado del mismo.In addition and as seen especially in Figure 9, the jaws (14) that move the bag to the filling station (3) are complemented at the height of the filling stage with other jaws (29) that are associated with the filling mouth and that are susceptible to transverse displacement, actuated by respective pneumatic cylinders, so that they make an approach movement that collaborates with the suction cups (21) for an optimal opening of the mouth of the sack (8) and, consequently, to optimal conditions for filling it.
En las mejoras de las condiciones de llenado del saco (8) colabora también un elemento compactador (22) , situado bajo dicho saco (8) en la vertical correspondiente a la estación de llenado (3), el cual golpea sobre la base del saco para conseguir el repetidamente citado efecto compactador. Tal como se ha representado en trazo discontinuo en la figura 1, el elemento compactador (22) es de posicionamiento regulable en altura, para adecuarlo a las dimensiones de cada tipo de saco (8) , regulación que se efectúa simultáneamente a la de la cinta de evacuación (23) , a cuyo efecto ambos elementos están montados sobre un chasis común.In the improvement of the filling conditions of the bag (8) also collaborates a compactor element (22), located under said bag (8) in the vertical corresponding to the filling station (3), which strikes on the base of the bag to achieve the repeatedly cited compacting effect. As shown in broken lines in Figure 1, the compactor element (22) has a height-adjustable positioning, to adapt it to the dimensions of each type of bag (8), a regulation that is carried out simultaneously with that of the belt evacuation (23), for which purpose both elements are mounted on a common chassis.
Por último y en relación con la estación de cierre (4), el brazo móvil (24) de la pinza de soldadura (25) , accionado por el correspondiente y clásico cilindro (26) , cuenta con una prolongación posterior (27) destinada a actuar sobre un sensor de aproximación (28) , como se observa especialmente en la figura 5, de manera que dicho sensor (28) detecta exactamente el distanciamiento de la pinza de soldadura (25) , que debe ser el correspondiente al espesor de la embocadura del saco y que, como anteriormente se ha dicho, permite detectar un fallo de la alimentación de sacos, por ausencia del mismo, un pliegue en la embocadura del saco determinante de un cerramiento defectuoso del mismo, o cualquier otro tipo de anomalía detectable en función de la variación de dicho espesor de la embocadura del saco con respecto a la magnitud correspondiente y preestablecida.Finally and in relation to the closing station (4), the mobile arm (24) of the welding clamp (25), actuated by the corresponding and classic cylinder (26), has a rear extension (27) for act on an approach sensor (28), as observed especially in figure 5, so that said sensor (28) detects exactly the spacing of the welding clamp (25), which must be the one corresponding to the thickness of the mouth of the bag and which, as previously stated, allows to detect a failure of the bag feeding, by absence thereof, a fold in the mouth of the bag determining a defective closure thereof, or any other type of anomaly detectable depending on of the variation of said thickness of the mouth of the bag with respect to the corresponding and pre-established magnitude.
De acuerdo con la estructuración descrita, el funcionamiento de la máquina resulta evidente a la vista de las figuras 1 a 8.According to the described structure, the operation of the machine is evident in view of Figures 1 to 8.
Concretamente las figuras 1 y 2 muestras muestran el punto cero, a partir del que se inicia cada ciclo operativo de la máquina, en el que un saco (8) se encuentra en la estación (1) de formación de sacos, un segundo saco (8) se encuentra en la estación intermedia (2) , un tercer saco (8) se encuentra en la estación de llenado (3) y un cuarto saco se encuentra en la estación de cierre (4) , mientras que otros sacos se encuentran ya totalmente cerrados sobre la cinta transportadora de evacuación (23) . Con el inicio del ciclo operativo, concretamente con la puesta en marca del moto-reductor (10) , el carro (9) avanza arrastrando el primero de los sacos anteriormente citados hacia la estación intermedia o de espera, mientras que un nuevo saco se conforma en la estación de formación (1) , dirigiéndose el segundo saco hacia la estación de llenado (3) , incidiendo su fondo o extremidad inferior sobre el elemento compactador (22) , produciéndose una inflexión en dicho fondo que evita el acceso de producto a las esquinas inferiores del saco, mejorándose la conformación del mismo en la fase de llenado, mientras que el tercer saco, que se encontraba ya lleno, pasa a la estación de cierre (4) , y el cuarto y último saco, existente en dicha estación de cierre, es arrastrado por la cinta transportadora (23) . A término de la fase de avance del carro (9) la estación intermedia (2) se encuentra en fase de pre-apertura de la embocadura del saco correspondiente, la estación de llenado (3) efectúa el llenado del saco, que ha podido iniciarse con anterioridad merced al menor recorrido que requiere dicho saco entre la estación intermedia (2) y la estación de llenado (3) , y el último saco (8) ha sido cerrado en la última estación (4) . Seguidamente todas las pinzas (7) , (13) y (14) se abren simultáneamente y el carro (9) retorna a la posición inicial, la representada en la figura 1, para iniciar un nuevo ciclo operativo.Specifically, figures 1 and 2 samples show the zero point, from which each cycle begins operating the machine, in which a sack (8) is in the sack-forming station (1), a second sack (8) is in the intermediate station (2), a third sack (8) is found in the filling station (3) and a fourth bag is in the closing station (4), while other bags are already completely closed on the evacuation conveyor belt (23). With the start of the operating cycle, specifically with the setting of the gearmotor (10), the carriage (9) advances by dragging the first of the aforementioned bags to the intermediate or waiting station, while a new bag conforms in the forming station (1), the second bag being directed towards the filling station (3), its bottom or lower extremity impacting on the compactor element (22), causing an inflection in said bottom that prevents product access to the lower corners of the bag, improving its conformation in the filling phase, while the third bag, which was already full, passes to the closing station (4), and the fourth and last bag, existing in said station closure, is dragged by the conveyor belt (23). At the end of the carriage advance phase (9) the intermediate station (2) is in the pre-opening phase of the corresponding bag opening, the filling station (3) carries out the filling of the bag, which has been able to start previously, thanks to the shortest route required by said bag between the intermediate station (2) and the filling station (3), and the last bag (8) has been closed at the last station (4). Then all the clamps (7), (13) and (14) open simultaneously and the carriage (9) returns to the initial position, the one shown in figure 1, to start a new operating cycle.
Según otra de las mejoras, la máquina incluye también un mecanismo soldador para reforzamiento de los sacos, mecanismo que tanto en su conjunto como en detalle es el representado en las figuras 12 a 16, estando dicho mecanismo soldador referenciado en general con (30) , el cual como ya se ha dicho con anterioridad es aplicable a una máquina autónoma de ensacado que utiliza como materia prima una banda tubular continua en forma de bobina (31) , que es suministrada por un alimentador materializado en una pareja de brazos soporte (32) , basculantes con la colaboración de cilindros (4) , para favorecer la maniobra de carga y elevación de la bobina (31) , bobina sobre la que se establece un rodillo motriz (34) , asistido por el correspondiente moto-reductor (35) , encargado de efectuar el desenrollamiento de la citada banda tubular continua, para lo cual dicho rodillo (34) está montado también sobre un brazo basculantes (36) asistido por otro cilindro (37) .According to another improvement, the machine includes also a welding mechanism for reinforcing the bags, a mechanism that both as a whole and in detail is the one represented in figures 12 to 16, said welding mechanism being referenced in general with (30), which as has been said previously It is applicable to an autonomous bagging machine that uses as a raw material a continuous tubular band in the form of a coil (31), which is supplied by a feeder materialized in a pair of support arms (32), tilting with the collaboration of cylinders (4 ), to favor the maneuver of loading and lifting of the coil (31), coil on which a driving roller (34) is established, assisted by the corresponding motor-reducer (35), responsible for carrying out the unwinding of said band continuous tubular, for which said roller (34) is also mounted on a tilting arm (36) assisted by another cylinder (37).
La bobina (31) suministra la banda continua a una estación de alimentación (38) , desde donde dicha banda pasa al mecanismo soldador (30) , y desde aquí a una estación (39) de enfriado de la soldadura y centrado de la lámina conformadora de los sacos, estando esa estación (39) formada por una serie de rodillos entre los que discurre en un camino sinuoso que facilita los dos cometidos señalados, por una parte el enfriado de la soldadura y por otra el centrado de la lámina, pasando posteriormente a la estación (1) de formación de sacos, en la que se llevan a cabo las operaciones de fragmentación de la banda continua y de cierre de la extremidad inferior del saco, situándose bajo esta estación de formación (1) un carro (9) encargado de trasladar secuencialmente los sacos (8) a la estación de llenado (2) y finalmente a una estación de cierre de los mismos, desde donde éstos son evacuados, según lo dicho con anterioridad.The coil (31) supplies the continuous band to a feeding station (38), from which said band passes to the welding mechanism (30), and from here to a station (39) for cooling the welding and centering the forming sheet of the bags, being that station (39) formed by a series of rollers between which it runs in a winding path that facilitates the two tasks indicated, on the one hand the cooling of the weld and on the other the centering of the sheet, subsequently passing to the bag forming station (1), in which the operations of fragmentation of the continuous band and closing of the lower extremity of the bag are carried out, placing a carriage (9) under this forming station (1) responsible for sequentially moving the bags (8) to the filling station (2) and finally to a closing station thereof, from where they are evacuated, as said in advance
Pues bien, el mecanismo soldador (30) y como se observa especialmente en las figuras 14 y 15, está constituido a partir de un chasis (40) destinado a solidarizarse al bastidor de la máquina, chasis (40) al que es solidario un husillo (41) , doble, es decir con dos sectores de roscas contrapuestas, sobre los que se montan respectivas tuercas (42) que, al actuar manualmente sobre un volante (43) que remata uno de los extremos del husillo doble (41) , se aproximan entre sí o se distancian, en función del sentido de giro suministrado al dicho volante (43) .Well, the welding mechanism (30) and as seen especially in Figures 14 and 15, is constituted from a chassis (40) intended to be in solidarity with the machine frame, chassis (40) to which a spindle is integral (41), double, that is to say with two sectors of opposite threads, on which respective nuts (42) are mounted, which, when manually operated on a flywheel (43) that ends one of the ends of the double spindle (41), are they approach each other or distance themselves, depending on the direction of rotation supplied to said steering wheel (43).
A cada una de las tuercas (42) es solidario un soporte (44) al que a su vez es solidario un cabezal (45) , de manera que en el mecanismo participan dos cabezales (45) convenientemente enfrentados, provistos cada uno de ellos, a nivel medio, de una chapa-guía sufridera (46) , fija, de manera que ambas chapas-guías son coplanarias como se observa en la figura 15, estando estas chapas destinadas a alojarse respectivamente en los fuelles laterales de la banda tubular continua de la que han de obtenerse los sacos, actuando como separadores durante la fase de soldadura de dichos fuelles, que se lleva a cabo con la colaboración, en cada uno de los cabezales (45) , de una pinza (47) , provista de resistencias electrocalefactoras (48) de configuración trapecial isoscélica, que montadas con posibilidad de desplazamiento transversal sobre el cabezal (45) correspondiente, son susceptibles de estrangular la zona marginal correspondiente de la banda tubular continua, contra la chapa-guía intermedia (46) , durante la fase de soldadura, o de separarse para permitir el libre paso de dicha banda hasta una nueva zona de trabajo sobre la misma. Como chapas-guías laterales se disponen sendas chapas (49) con ranuras, a través de las que atraviesan los cabezales de soldadura, utilizadas como elementos guía e impedimento de que los propios cabezales de soldadura arrastren el material conformado del saco.To each of the nuts (42) a support (44) is integral to which a head (45) is integral, so that two conveniently facing heads (45) participate in the mechanism, each provided with them, at a medium level, a fixed guide plate (46), so that both guide plates are coplanar as shown in figure 15, these plates being intended to be housed respectively in the side bellows of the continuous tubular band of that the bags have to be obtained, acting as separators during the welding phase of said bellows, which is carried out with the collaboration, in each of the heads (45), of a clamp (47), provided with electro-heating resistors (48) of isoscelic trapezoidal configuration, which mounted with the possibility of transverse displacement on the corresponding head (45), are capable of throttling the corresponding marginal zone of the continuous tubular band, against the inter-guide plate mean (46), during the welding phase, or separating to allow the free passage of said band to a new work area on the same. As side guide plates, two sheets (49) are arranged with grooves, through which the welding heads pass through, used as guiding elements and impeding the welding heads themselves from dragging the formed material of the bag.
Concretamente en el detalle de la figura 13, donde la banda tubular continua se ha referenciado con (5) , se observa cómo a nivel de lo que ha de ser posteriormente la línea de corte (50) que independice los sacos adyacentes, se establecen, en los extremos de esta imaginaria línea (50) , sendas áreas de soldadura (51) , con la misma configuración trapecial que las resistencias electrocalefactoras (48) , de manera que cada una de estas áreas de soldadura (51) quedarán fragmentadas en dos tras la independización y conformación de los sacos, perteneciendo una de los dos mitades al fondo de un saco, mientras que la otra mitad corresponde a la embocadura de otro.Specifically, in the detail of Figure 13, where the continuous tubular band has been referenced with (5), it is observed how at the level of what the cutting line (50) that makes the adjacent bags independent from then becomes, they are established, at the ends of this imaginary line (50), two welding areas (51), with the same trapezoidal configuration as the electro-heating resistors (48), so that each of these welding areas (51) will be fragmented into two after the independence and conformation of the bags, one of the two halves belonging to the bottom of a bag, while the other half corresponds to the mouth of another.
Esta estrangulación parcial de la embocadura del saco no entorpece en absoluto el posterior llenado del mismo en la estación (3) , pero sin embargo se consigue una perfecta simetría entre la base del saco y la embocadura del mismo, que hace que cuando el saco esté cerrado presente sus extremos formal y estructuralmente idénticos.This partial throttling of the mouth of the bag does not at all hinder the subsequent filling thereof at the station (3), but nevertheless a perfect symmetry is achieved between the base of the bag and the mouth of the bag, which makes when the bag is closed present its ends formally and structurally identical.
La máquina incluye también como una de las mejoras, un mecanismo o grupo conformador de sacos, estructurado a partir de un rodillo arrastrador (52) , asistido por un rodillo presionador (53) , recibiendo el rodillo arrastrador (52) , a través de una correa de transmisión (54) u otro elemento similar, el movimiento generador por un motor (55) , con su correspondiente reductor, estando dicho motor controlado por un encoder que permite regular a voluntad y con toda precisión el movimiento giratorio del rodillo arrastrador (52) y, en consecuencia, la magnitud de la banda tubular continua constitutiva de la materia prima para la obtención de los sacos, que es arrastrada en cada ciclo operativo correspondiente a la formación de uno de dichos sacos. El rodillo presionador (53) se establece entre una pareja de brazos basculantes (56) , montados sobre un eje de basculación (57) , siendo dichos brazos (56) lateralmente desplazables para la necesaria separación del rodillo presionador (53) respecto del rodillo arrastrador (52), en la maniobra inicial de acoplamiento de la banda tubular continua, mediante una excéntrica (59) accionable a su vez manualmente mediante una pequeña palanca (59) situada en el frontal de la máquina.The machine also includes, as one of the improvements, a bag forming mechanism or group, structured from a drag roller (52), assisted by a pressing roller (53), receiving the drag roller (52), through a transmission belt (54) or other similar element, the generator movement by a motor (55), with its corresponding reducer, said motor being controlled by an encoder that allows to regulate at will and with all precision the rotary movement of the drag roller (52) and, consequently, the magnitude of the continuous tubular band constituting the raw material for obtaining the sacks , which is carried forward in each operating cycle corresponding to the formation of one of said sacks. The pressing roller (53) is established between a pair of tilting arms (56), mounted on a tilting axis (57), said arms (56) being laterally movable for the necessary separation of the pressing roller (53) from the dragging roller. (52), in the initial maneuver of coupling the continuous tubular band, by means of an eccentric (59) which can be operated manually by means of a small lever (59) located on the front of the machine.
El chasis (60) , soporte de los rodillos (52) y (53), es a su vez el soporte (61) para un embudo (62) que canaliza convenientemente la banda tubular continua hacia la zona de corte y soldadura de la misma, quedando obviamente dicho embudo (62) situado en la vertical correspondiente al plano de tangencia entre ambos rodillos (52) y (53) .The chassis (60), support of the rollers (52) and (53), is in turn the support (61) for a funnel (62) that conveniently channels the continuous tubular band towards the cutting and welding area thereof , obviously said funnel (62) being located in the vertical corresponding to the plane of tangency between both rollers (52) and (53).
Al chasis (60) , a través de ejes superiores (63) , se unen basculantemente una pareja de armaduras (64) que enmarca a los rodillos (52) y (53) y al embudo (62), rematándose cada una de estas armaduras (64) , por su extremidad inferior, en un pisón (65) actuante sobre el lateral correspondiente del saco, un cabezal electrosoldador que en la figura (1) era el referenciado con (6), una de ellas en una cuchilla (66) y la otra en una sufridera (67) , de manera que cuando las armaduras (64) se cierran la una contra la otra, lo primero que actúan son los pisones (65) , fijando convenientemente la banda tubular continua, y seguidamente la cuchilla (66) que independiza la bolsa cerrada en el ciclo operativo anterior del mecanismo, y los cabezales electrosoldadores (6) que cierran la bolsa o saco inmediatamente siguiente.To the chassis (60), through upper axles (63), a pair of reinforcements (64) that frames the rollers (52) and (53) and the funnel (62) are swiveled together, finishing each of these reinforcements (64), by its lower extremity, in a tamper (65) acting on the corresponding side of the bag, an electrosoldering head which in figure (1) was referenced with (6), one of them in a blade (66) and the other in a sufridera (67), so that when the armor (64) is closed against each other, the first thing Acting are the rammers (65), conveniently fixing the continuous tubular band, and then the blade (66) that makes the closed bag independent in the previous operating cycle of the mechanism, and the electrosoldering heads (6) that close the bag or sack immediately following .
El movimiento basculante de las armaduras (64) se consigue con un cilindro (68), preferentemente neumático, que actúa sobre una excéntrica (69) provista de dos apéndices radiales (70) y (71) a los que se unen articuladamente sendas bielas (72) y (73) que actúan simultáneamente y en contraposición sobre las citadas armaduras basculantes (64) , para conseguir los movimientos de aproximación o distanciamiento entre las mismas.The tilting movement of the reinforcements (64) is achieved with a cylinder (68), preferably pneumatic, which acts on an eccentric (69) provided with two radial appendages (70) and (71) to which two connecting rods are articulated ( 72) and (73) that act simultaneously and in contrast to the aforementioned tilting armors (64), to achieve approximation or distancing movements between them.
Mientras en el mecanismo de soldadura y corte descrito, el representado en las figuras 17 a 20, se está llevando a cabo la maniobra de independización de un saco y cierre mediante soldadura del fondo del siguiente, a nivel inferior se está produciendo una operación de consolidación de la soldadura de cierre del saco inmediatamente anterior, es decir del saco que se está independizando mediante corte, para lo cual en esta zona inferior se establece el mecanismo representado en las figuras 20 a 22, consistente en una placa deflectora (74) que dirige la extremidad inferior de cada saco a una pareja de boquillas sopladoras (75-75') , ambas de posicionamiento regulable, la primera situada en correspondencia con la extremidad inferior de la placa deflectora (75), fija, mientras que la segunda (75') está sustancialmente distancia de la primera y está montada sobre un brazo (76) , basculante por su punto medio (67) y que por su extremidad opuesta a la propia boquilla (75') recibe el accionamiento de un cilindro neumático (78) con el que se lleva a cabo la maniobra de aproximación de la boquilla (75') a la boquilla (75), una vez que el fondo del saco ha alcanzado la zona de soplado.While in the described welding and cutting mechanism, the one represented in figures 17 to 20, the maneuver of independence of a sack and closing by welding of the bottom of the next one is being carried out, at a lower level a consolidation operation is taking place of the closing weld of the immediately previous sack, that is to say of the sack that is becoming independent by cutting, for which in this lower zone the mechanism represented in figures 20 to 22 is established, consisting of a baffle plate (74) that directs the lower end of each bag to a pair of blower nozzles (75-75 '), both of adjustable positioning, the first one corresponding to the lower end of the deflector plate (75), fixed, while the second (75' ) is substantially distance from the first and is mounted on an arm (76), tilting at its midpoint (67) and which at its opposite end to the nozzle itself (75 ') receives the ac actuation of a pneumatic cylinder (78) with which the approach of the nozzle (75 ') to the nozzle (75) is carried out, once the bottom of the bag has reached the blowing zone.
Estas boquillas (75-75'), como se observa especialmente en la figura 20, están afectadas por una canalización longitudinal (79) para paso del aire, de la que emergen una pluralidad de salidas (80) convenientemente dirigidas hacia la soldadura del saco.These nozzles (75-75 '), as observed especially in Figure 20, are affected by a longitudinal pipe (79) for air passage, from which a plurality of outlets (80) conveniently directed towards the sack weld emerge .
Como complemento de la estructura descrita y al objeto de permitir una regulación en altura para la misma, que permita su adecuación a diferentes tamaños de saco, el soporte (81) de dicha estructura está montado con posibilidad de desplazamiento vertical sobre guías (82) convenientemente solidarizadas a un chasis (83) , que puede ser el propio chasis (60) de la máquina, colaborando además con dicho soporte (81) un husillo (84) que por su extremidad libre y a través de una polea (85) o similar, con el concurso de la correspondiente correa (86) , recibe el movimiento de la polea (87) de un volante (88) establecido también sobre el propio chasis (83) , de manera que actuando en uno u otro sentido sobre el volante (88) , el husillo (84) provoca la elevación o descenso del soporte (81) y, consecuentemente, la adecuación de la placa deflectora (74) y de las boquillas sopladoras (75-75') , al nivel adoptado por la extremidad inferior del saco, donde se sitúa su soldadura, en función de la longitud prevista para el mismo. As a complement to the structure described and in order to allow a height adjustment for it, allowing its adaptation to different bag sizes, the support (81) of said structure is mounted with the possibility of vertical displacement on guides (82) conveniently in solidarity with a chassis (83), which can be the chassis (60) of the machine, also collaborating with said support (81) a spindle (84) that by its free end and through a pulley (85) or similar, with the contest of the corresponding belt (86), it receives the movement of the pulley (87) of a steering wheel (88) also established on the chassis itself (83), so that acting in one direction or another on the steering wheel (88 ), the spindle (84) causes the lifting or lowering of the support (81) and, consequently, the adaptation of the deflector plate (74) and the blower nozzles (75-75 '), to the level adopted by the lower end of the sack, where its welding is located, in function ón of the planned length for it.
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP97918163A EP0844175B1 (en) | 1996-05-08 | 1997-05-08 | Autonomous sacking machine |
| DE69701180T DE69701180T2 (en) | 1996-05-08 | 1997-05-08 | SELF-WORKING PACKING MACHINE |
Applications Claiming Priority (6)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| ES9601028A ES2130042B1 (en) | 1996-05-08 | 1996-05-08 | IMPROVEMENTS INTRODUCED IN AUTONOMOUS PACKAGING MACHINES. |
| ES9601030A ES2131441B1 (en) | 1996-05-08 | 1996-05-08 | WELDING MECHANISM FOR STRENGTHENING OF BAGS, IN AUTONOMOUS BAGGING MACHINES. |
| ESP9601030 | 1996-05-08 | ||
| ESP9601034 | 1996-05-08 | ||
| ESP9601028 | 1996-05-08 | ||
| ES9601034A ES2130936B1 (en) | 1996-05-08 | 1996-05-08 | PACKING FORMING GROUP FOR PACKING MACHINES. |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1997042077A1 true WO1997042077A1 (en) | 1997-11-13 |
Family
ID=27240540
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/ES1997/000117 Ceased WO1997042077A1 (en) | 1996-05-08 | 1997-05-08 | Improvements to self-contained sacking machines |
Country Status (3)
| Country | Link |
|---|---|
| EP (1) | EP0844175B1 (en) |
| DE (1) | DE69701180T2 (en) |
| WO (1) | WO1997042077A1 (en) |
Families Citing this family (22)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE19933486C2 (en) * | 1999-05-04 | 2001-06-13 | Windmoeller & Hoelscher | Device for filling and closing bags |
| DE19964295C2 (en) * | 1999-05-04 | 2002-12-19 | Windmoeller & Hoelscher | Machine for producing, filling and closing plastic sacks has four pairs of tongs, filler unit, welding and cutting units |
| DE19936660C2 (en) * | 1999-05-04 | 2002-10-24 | Windmoeller & Hoelscher | Device for manufacturing, filling and closing bags |
| EP1050458B1 (en) | 1999-05-04 | 2006-10-25 | WindmÀ¶ller & Hölscher | Device for filling and closing bags |
| DE19920478C2 (en) | 1999-05-04 | 2001-05-03 | Windmoeller & Hoelscher | Device for producing and preferably also for filling and closing bags made of thermoplastic material |
| ES2251901T3 (en) * | 2000-10-24 | 2006-05-16 | WINDMOLLER & HOLSCHER | DEVICE FOR MANUFACTURING AND, PREFERIBLY, ALSO TO FILL AND CLOSE SACKS OF THERMOPLASTIC SYNTHETIC MATERIAL. |
| ES2232215B1 (en) * | 2001-08-07 | 2006-10-01 | Coalza, S.L. | BAG PACKING MACHINE. |
| ES2253027B1 (en) * | 2003-05-30 | 2007-07-16 | Giro Gh, S.A. | "MACHINE TO MANUFACTURE, FILL AND CLOSE MESH BAGS FROM A CONTINUOUS TUBULAR MESH ROLL". |
| DE10355939A1 (en) * | 2003-11-29 | 2005-07-07 | Chronos Richardson Gmbh | Sack picking and packing device |
| DE102007015250A1 (en) * | 2007-03-27 | 2008-10-02 | Windmöller & Hölscher Kg | Apparatus and method for forming, filling and closing sacks |
| ES2363290B1 (en) * | 2011-05-11 | 2012-06-19 | Técnicas Mecánicas Ilerdenses, S.L. | CONFORMED, FILLED AND SEALED MACHINE |
| DE102013105549B3 (en) * | 2013-05-29 | 2014-07-03 | Windmöller & Hölscher Kg | Cooling device for cooling a weld on a gusset of a film material in a bag filling plant |
| FR3030460B1 (en) * | 2014-12-19 | 2016-12-30 | Cetec Ind Conditionnement | MULTIPURPOSE SLEDING DEVICE COMPRISING AN OPTIMIZED SYSTEM FOR CONVEYING BAGS |
| CN105270659B (en) * | 2015-10-13 | 2017-06-27 | 上海东富龙科技股份有限公司 | A kind of tail fills double hard tube non-PVC-soft-bag large-infusion automatic production lines |
| FR3053626B1 (en) | 2016-07-08 | 2020-02-28 | Girnet Internacional, S.L. | A BAG SUITABLE FOR PACKAGING HORCO-FRUIT PRODUCTS AND MEANS FOR ITS MANUFACTURE |
| EP3323741A1 (en) | 2016-11-22 | 2018-05-23 | Payper, S.A. | Cooling device for cooling seals in a film in a form-fill-seal machine |
| DE202016008986U1 (en) | 2016-11-22 | 2021-06-10 | Payper S.A. | Cooling device for cooling closures in a film in a form, fill and seal machine |
| CA3059742C (en) | 2018-10-30 | 2022-09-06 | Concetti S.P.A. | Automatic bag filling machine with several filling stations |
| US11345500B1 (en) * | 2019-12-10 | 2022-05-31 | Amazon Technologies, Inc. | Bag loading machine and method of packaging items |
| BR112022023170A2 (en) | 2020-05-13 | 2022-12-20 | Haver & Boecker Ohg | PACKAGING MACHINE AND METHOD FOR OPERATION |
| DE102020112991A1 (en) | 2020-05-13 | 2021-11-18 | Haver & Boecker Ohg | Packing machine and method of operation |
| FR3127482B1 (en) * | 2021-09-28 | 2023-09-08 | Cetec Ind Conditionnement | Bagging machine comprising stations with differentiated downtimes |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3948019A (en) * | 1973-01-15 | 1976-04-06 | Siegrheinische Registrierwaagenfabrik "Fix" Peter Steimel Kg | Apparatus for the fully automatic production of filled, gusseted bags of plastic |
| GB1518396A (en) * | 1975-04-30 | 1978-07-19 | Haver & Boecker | Apparatus for packing bulk goods in sidegusset bags of synthetic plastics material |
| US4510736A (en) * | 1981-05-13 | 1985-04-16 | Haver & Becker | Machine for filling and closing bags of synthetic plastic material |
| GB2219269A (en) * | 1988-06-03 | 1989-12-06 | Haver & Boecker | Apparatus for filling and closing open top bags |
| EP0561097A1 (en) * | 1992-02-18 | 1993-09-22 | SASIB PACKAGING ITALIA S.r.L. | Machine for the production of plastic film bags with means of positioning with respect to each other the trailing end of a film being used up and the leading end of a reserve film |
| US5448879A (en) * | 1992-10-27 | 1995-09-12 | Concetti S.P.A. | Automatic machine for forming, filling and sealing sacks and the like |
-
1997
- 1997-05-08 EP EP97918163A patent/EP0844175B1/en not_active Expired - Lifetime
- 1997-05-08 DE DE69701180T patent/DE69701180T2/en not_active Expired - Fee Related
- 1997-05-08 WO PCT/ES1997/000117 patent/WO1997042077A1/en not_active Ceased
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3948019A (en) * | 1973-01-15 | 1976-04-06 | Siegrheinische Registrierwaagenfabrik "Fix" Peter Steimel Kg | Apparatus for the fully automatic production of filled, gusseted bags of plastic |
| GB1518396A (en) * | 1975-04-30 | 1978-07-19 | Haver & Boecker | Apparatus for packing bulk goods in sidegusset bags of synthetic plastics material |
| US4510736A (en) * | 1981-05-13 | 1985-04-16 | Haver & Becker | Machine for filling and closing bags of synthetic plastic material |
| GB2219269A (en) * | 1988-06-03 | 1989-12-06 | Haver & Boecker | Apparatus for filling and closing open top bags |
| EP0561097A1 (en) * | 1992-02-18 | 1993-09-22 | SASIB PACKAGING ITALIA S.r.L. | Machine for the production of plastic film bags with means of positioning with respect to each other the trailing end of a film being used up and the leading end of a reserve film |
| US5448879A (en) * | 1992-10-27 | 1995-09-12 | Concetti S.P.A. | Automatic machine for forming, filling and sealing sacks and the like |
Also Published As
| Publication number | Publication date |
|---|---|
| DE69701180D1 (en) | 2000-02-24 |
| EP0844175B1 (en) | 2000-01-19 |
| DE69701180T2 (en) | 2000-09-14 |
| EP0844175A1 (en) | 1998-05-27 |
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