WO1996034161B1 - Shingle having ribs and cavity on its underside - Google Patents
Shingle having ribs and cavity on its undersideInfo
- Publication number
- WO1996034161B1 WO1996034161B1 PCT/US1996/004828 US9604828W WO9634161B1 WO 1996034161 B1 WO1996034161 B1 WO 1996034161B1 US 9604828 W US9604828 W US 9604828W WO 9634161 B1 WO9634161 B1 WO 9634161B1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- headlap
- tab
- roofing shingle
- shingle
- extending
- Prior art date
Links
Abstract
A roofing shingle (10, 56, 58, 60) includes organic, resinous material and an inorganic filler material, the shingle (10, 56, 58, 60) having a top surface (12), two side surfaces (14), an upper end (16), and a lower or butt end (18), defining a cavity (40) on the underside of the shingle (10, 56, 58, 60), with ribs (44, 46) positioned within the cavity (40). When applied to a roof, the shingle (10, 56, 58, 60) has the appearance of wooden shake shingle and provides a Class A fire barrier when tested according to ASTM test E108-93 for flame spread, burning brand, and intermittent flame.
Claims
1. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the roofing shingle having a structure comprising: (a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14) extending downward from said top surface and having a bottom edge, a second side surface (14) extending downward from said top surface and having a bottom edge, an upper end (16) surface extending downward from said top surface and having a bottom edge, and a butt end (18) surface extending downward from said top surface and having a bottom edge, said bottom edges of the first side surface, the second side surface, the upper end surface and the butt end surface generally lying in a common plane (42); (c) a plurality of ribs (44,46) within said cavity and extending downward from said top surface, said plurality of ribs including supporting ribs extending from said top surface to said common plane and recessed (50) ribs (44) under said tab portion extending from said top surface to a point above said common plane; and (d) at least one strip (24,28) in the headlap portion for receiving fasteners.
2. A roofing shingle (10) according to claim 1, wherein the structure has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface, with the headlap portion (22) having an upper end defined by the upper end surface and the tab portion (20) having a lower end defined by the butt end surface.
3. A roofing shingle ( 10) according to claim 2, wherein the structure further comprises: a grooved break line (34) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18); and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
4. A roofing shingle (10) according to claim 3, wherein the grooved break line (34) and the cutout portion (62) are at a distance of about 5.5 inches (140 mm) from the first side surface (14) and a distance of about 7.5 inches (190 mm) from the second side surface (14).
5. A roofing shingle (10) according to claim 3, wherein the grooved break line (34) defines an attachment strip (61) of a strength that enables the structure to be fastened to a roof deck (66) without separating along the break line and the structure to be alternatively separated by hand into two smaller shingles (58,60).
6. A roofing shingle (10) according to claim 2, wherein said at least one strip (24,28) comprises a nailing strip (24) adjacent the upper end having spaced-apart ridges
(26) parallel to said first and second side surfaces (14) for aligning with the recessed (50) ribs (44) of an overlying shingle.
7. A roofing shingle (10) according to claim 2, wherein the tab portion (20) is divided into a lower tab part (36) extending from the lower end (18) and an upper tab part extending from the lower tab part to the headlap portion (22), and the headlap portion has an upper headlap part (38) extending from the upper end (16) and a lower headlap part extending from the upper headlap part to the tab portion, where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part
8. A roofing shingle (10) according to claim 7, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
9. A roofing shingle (10) according to claim 2, wherein the tab portion
(20) of the top surface (12) contains grooved markings giving the shingle an appearance like a wooden shake shingle.
10. A roofing shingle (10) according to claim 2, wherein: said composition is fire resistant such that a plurality of shingles applied to a roofing deck forms a Class A fire barrier;
-16- said resinous material is present in the composition in an amount of from about 12 to about 35 percent by weight, the resinous material comprising polyester resin derived from input stock containing polyethylene terephthalate; and said inorganic filler material is present in the composition in an amount of from about 65 to about 88 percent by weight, the filler material consisting essentially of one or more ingredients selected from the group consisting of clay particles, slate particles, shale particles and glass fibers, the filler material imparting a color to the shingle.
11. A roofing shingle (10) according to claim 2, wherein said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay.
12. A roofing shingle (10 according to claim 2, wherein the composition comprises reinforcement fibers.
13. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the roofing shingle having a structure comprising:
(a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14) extending downward from said top surface, a second side surface (14) extending downward from said top surface, an upper end (16) surface extending downward from said top surface, and a butt end (18) surface extending downward from said top surface;
(c) recessed (50) ribs (44) within said cavity under said tab portion extending downward from said top surface; and
(d) at least one strip (24) in the headlap portion adjacent the upper end having spaced-apart ridges (26) parallel to said two side surfaces for aligning with the recessed ribs of an overlying shingle, and means for receiving fasteners between adjacent ridges.
14. A roofing shingle (10) according to claim 13, wherein the structure is integrally molded and has a rectangular perimeter defined by said first side surface (14), said
-17- second side surface (14), said upper end (16) surface and said butt end (18) surface, with the headlap portion (22) having an upper end defined by the upper end surface and the tab portion (20) having a lower end defined by the butt end surface.
15. A roofing shingle ( 10) according to claim 14, wherein the structure further comprises a grooved break line (34) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18), and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
16. A roofing shingle (10) according to claim 15, wherein the grooved break line (34) and the cutout portion (62) are at a distance of about 5.5 inches (140 mm) from the first side surface (14) and a distance of about 7.5 inches (190 mm) from the second side surface (14).
17. A roofing shingle (10) according to claim 14, wherein the tab portion (20) is divided into a lower tab part (36) extending from the lower end (18) and an upper tab part extending from the lower tab part to the headlap portion (22), and the headlap portion has an upper headlap part (38) extending from the upper end (16) and a lower headlap part extending from the upper headlap part to the tab portion, where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part.
18. A roofing shingle ( 10) according to claim 17, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
19. A roofing shingle (10) according to claim 18, wherein the top surface
(12) contains grooved markings giving the shingle an appearance like a wooden shake shingle, and oblique surfaces (23) in said butt end (18).
20. A roofing shingle (10) according to claim 17, wherein: said composition is fire resistant;
-18- said resinous material is present in the composition in an amount of from about 12 to about 35 percent by weight, the resinous material comprising polyester resin derived from input stock containing polyethylene terephthalate; and said inorganic filler material is present in the composition in an amount of from about 65 to about 88 percent by weight, the filler material consisting essentially of one or more ingredients selected from the group consisting of clay particles, slate particles, shale particles and glass fibers, the filler material imparting a color to the shingle.
21. A roofing shingle ( 10) according to claim 13, wherein said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay.
22. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the roofing shingle having a structure comprising: (a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14), a second side surface (14), an upper end (16) surface and a butt end (18) surface all extending downward from said top surface, with the headlap portion having an upper end defined by the upper end surface and the tab portion having a lower end defined by the butt end surface;
(c) a plurality of ribs (44,46) within said cavity extending downward from said top surface; and (d) a grooved break line (34) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18), and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
23. A roofing shingle (10) according to claim 22, wherein the grooved break line (34) and the cutout portion (62) are at a distance of about 5.5 inches (140 mm)
-19- from the first side surface (14) and a distance of about 7.5 inches (190 mm) from the second side surface (14).
24. A roofing shingle (10) according to claim 22, wherein the structure has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface.
25. A roofing shingle (10) according to claim 24, wherein the tab portion (20) is divided into a lower tab part (36) extending from the lower end (18) and an upper tab part extending from the lower tab part to the headlap portion (22), and the headlap portion has an upper headlap part (38) extending from the upper end (16) and a lower headlap part extending from the upper headlap part to the tab portion, where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part.
26. A roofing shingle (10) according to claim 25, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
27. A roofing shingle (10) according to claim 22, wherein the tab portion
(20) of the top surface (12) contains grooved markings giving the shingle an appearance like a wooden shake shingle.
28. A roofing shingle (10) according to claim 27, wherein: said composition is fire resistant and has a color imparted by the filler material; said resinous material is present in the composition in an amount of from about 12 to about 35 percent by weight, the resinous material comprising polyester resin derived from input stock containing polyethylene terephthalate; and said inorganic filler material is present in the composition in an amount of from about 65 to about 88 percent by weight, the filler material consisting essentially of one or more ingredients selected from the group consisting of clay particles, slate particles, shale particles and glass fibers.
-20-
29. A roofing shingle ( 10) according to claim 22, wherein said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay.
30. A roofing shingle (10) according to claim 29, wherein the structure is integrally molded and further comprises a first nailing strip (24) in the headlap portion (22) adjacent the upper end (16) and a second nailing strip (28) in the headlap portion adjacent the tab portion (20), said first and second side surfaces (14) having opposing curved portions (32) across from said midpoint.
31. A roofing shingle (10) according to claim 22, wherein the structure has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface, and said plurality of ribs (44,46) includes side ribs (46) generally perpendicular to said first and second side surfaces.
32. A roofing shingle (10) made from a composition comprising an organic, resinous material and an inorganic filler material, the shingle having a structure comprising:
(a) a top surface (12) forming an upper, headlap portion (22) and a lower, tab portion (20);
(b) means defining a cavity (40) under said top surface, said means defining a cavity comprising a first side surface (14), a second side surface
(14), an upper end (16) surface and a butt end (18) surface all extending downward from said top surface to a common plane (42); and
(c) a plurality of ribs (44,46) within said cavity extending downward from said top surface to the common plane or a point above the common plane; wherein the tab portion is divided into a lower tab part (36) extending from a lower end (18) defined by the butt end surface and an upper tab part extending from the lower tab part to the headlap portion, and the headlap portion has an upper headlap part (38) extending from an upper end (16) defined by the upper end surface and a lower headlap part extending from the upper headlap part to the tab portion (20), where the upper tab part and the lower headlap part have an equal and constant thickness, the lower tab part has a thickness greater than the thickness of the upper
-21- tab part and lower headlap part, and the upper headlap part has a thickness less than the thickness of the upper tab part and lower headlap part.
33. A roofing shingle (10) according to claim 32, wherein the thickness of the lower tab part (36) increases toward the lower end (18) and the thickness of the upper headlap part (38) decreases toward the upper end (16).
34. A roofing shingle (10) according to claim 32, wherein the tab portion (20) of the top surface (12) contains grooved markings giving the shingle an appearance like a wooden shake shingle.
35. A roofing shingle (10) according to claim 32, wherein: said filler material comprises at least one ingredient selected from slate dust, green shale, red clay and white clay; and said structure is integrally molded and has a generally rectangular perimeter defined by said first side surface (14), said second side surface (14), said upper end (16) surface and said butt end (18) surface.
36. A roofing shingle (10) according to claim 32, wherein the structure is integrally molded and further comprises a grooved break line (34) defining a thin attachment strip (61) between and parallel to said first and second side surfaces (14) extending from said upper end (16) to a midpoint between the upper end and the lower end (18), and a cutout portion (62) between and parallel to said first and second side surfaces extending from said midpoint to said lower end.
37. A roofing shingle (10) according to claim 36, wherein the attachment strip (61) and the cutout portion (62) are at a distance from said first side surface (14) that is less than the distance from said second side surface (14), and the attachment strip has a thickness (63) narrowing toward one of the first and second side surfaces.
38. A roofing shingle (10) according to claim 32, wherein the structure is integrally molded and has a generally rectangular perimeter defined by said first side surface
(14), said second side surface (14), said upper end (16) surface and said butt end (18) surface, and said plurality of ribs (44,46) includes side ribs (46) generally perpendicular to said first and second side surfaces and recessed (50) ribs (44) generally parallel to said first and second side surfaces.
-22-
39. A roofing shingle (10) according to claim 32, wherein said butt end (18) has a plurality of oblique surfaces (23) at differing angles.
-23-
Priority Applications (9)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP96910775A EP0823011B1 (en) | 1995-04-24 | 1996-04-10 | Shingle having ribs and cavity on its underside |
| JP8532548A JPH11504403A (en) | 1995-04-24 | 1996-04-10 | Roof with lower rib and cavity |
| DE69616540T DE69616540T2 (en) | 1995-04-24 | 1996-04-10 | ROOF SHINGLE WITH RIBS AND CAVITY ON ITS BOTTOM |
| AT96910775T ATE207997T1 (en) | 1995-04-24 | 1996-04-10 | ROOF SHINGLE WITH RIBS AND CAVITY ON ITS BOTTOM |
| BR9608257A BR9608257A (en) | 1995-04-24 | 1996-04-10 | Tiles having ribs and cavity on their inner side |
| EA199800211A EA000202B1 (en) | 1995-04-24 | 1996-04-10 | Shingle having ribs and cavity on its underside |
| PL96323081A PL323081A1 (en) | 1995-04-24 | 1996-04-10 | Shingle having ribs and a cavity on its underside |
| MX9708183A MX9708183A (en) | 1995-04-24 | 1996-04-10 | Shingle having ribs and cavity on its underside. |
| AU53876/96A AU699725B2 (en) | 1995-04-24 | 1996-04-10 | Shingle having ribs and cavity on its underside |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US42752995A | 1995-04-24 | 1995-04-24 | |
| US08/427,529 | 1995-04-24 |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| WO1996034161A1 WO1996034161A1 (en) | 1996-10-31 |
| WO1996034161B1 true WO1996034161B1 (en) | 1996-12-19 |
Family
ID=23695257
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/US1996/004828 WO1996034161A1 (en) | 1995-04-24 | 1996-04-10 | Shingle having ribs and cavity on its underside |
Country Status (15)
| Country | Link |
|---|---|
| US (2) | US6021611A (en) |
| EP (1) | EP0823011B1 (en) |
| JP (1) | JPH11504403A (en) |
| KR (1) | KR19990007995A (en) |
| CN (1) | CN1186532A (en) |
| AT (1) | ATE207997T1 (en) |
| AU (1) | AU699725B2 (en) |
| BR (1) | BR9608257A (en) |
| CA (1) | CA2219026A1 (en) |
| DE (1) | DE69616540T2 (en) |
| EA (1) | EA000202B1 (en) |
| MX (1) | MX9708183A (en) |
| PL (1) | PL323081A1 (en) |
| TW (1) | TW313612B (en) |
| WO (1) | WO1996034161A1 (en) |
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| US12305395B2 (en) * | 2023-07-14 | 2025-05-20 | Bmic Llc | Roofing shingles, and bundle of roofing shingles |
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-
1996
- 1996-04-10 AU AU53876/96A patent/AU699725B2/en not_active Ceased
- 1996-04-10 WO PCT/US1996/004828 patent/WO1996034161A1/en not_active Application Discontinuation
- 1996-04-10 CN CN96194332A patent/CN1186532A/en active Pending
- 1996-04-10 AT AT96910775T patent/ATE207997T1/en not_active IP Right Cessation
- 1996-04-10 KR KR1019970707519A patent/KR19990007995A/en not_active Withdrawn
- 1996-04-10 PL PL96323081A patent/PL323081A1/en unknown
- 1996-04-10 DE DE69616540T patent/DE69616540T2/en not_active Expired - Fee Related
- 1996-04-10 MX MX9708183A patent/MX9708183A/en unknown
- 1996-04-10 CA CA002219026A patent/CA2219026A1/en not_active Abandoned
- 1996-04-10 EA EA199800211A patent/EA000202B1/en not_active IP Right Cessation
- 1996-04-10 JP JP8532548A patent/JPH11504403A/en active Pending
- 1996-04-10 EP EP96910775A patent/EP0823011B1/en not_active Expired - Lifetime
- 1996-04-10 BR BR9608257A patent/BR9608257A/en not_active Application Discontinuation
- 1996-04-17 TW TW085104597A patent/TW313612B/zh active
-
1997
- 1997-07-02 US US08/886,662 patent/US6021611A/en not_active Expired - Fee Related
-
1998
- 1998-04-30 US US09/070,411 patent/US6112492A/en not_active Expired - Fee Related
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