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WO1994019811A1 - Coil component and method of punching core used for the coil component - Google Patents

Coil component and method of punching core used for the coil component Download PDF

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Publication number
WO1994019811A1
WO1994019811A1 PCT/JP1994/000241 JP9400241W WO9419811A1 WO 1994019811 A1 WO1994019811 A1 WO 1994019811A1 JP 9400241 W JP9400241 W JP 9400241W WO 9419811 A1 WO9419811 A1 WO 9419811A1
Authority
WO
WIPO (PCT)
Prior art keywords
shaped
iron core
core
laminated iron
shaped laminated
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1994/000241
Other languages
French (fr)
Japanese (ja)
Inventor
Satoshi Ueda
Kazusa Mori
Satoshi Umehara
Masami Tuji
Yoshiyuki Nishimura
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP5030126A external-priority patent/JP2845075B2/en
Priority claimed from JP3503593A external-priority patent/JP2998478B2/en
Priority claimed from JP5059940A external-priority patent/JPH06275450A/en
Priority claimed from JP5063694A external-priority patent/JPH06275445A/en
Priority claimed from JP06783293A external-priority patent/JP3362433B2/en
Priority claimed from JP5150065A external-priority patent/JPH0722247A/en
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Publication of WO1994019811A1 publication Critical patent/WO1994019811A1/en
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/24Magnetic cores
    • H01F27/245Magnetic cores made from sheets, e.g. grain-oriented
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/0206Manufacturing of magnetic cores by mechanical means
    • H01F41/0233Manufacturing of magnetic circuits made from sheets

Definitions

  • the present invention relates to a coil component such as a transformer or a choke coil used for various electronic devices, and a method of punching an iron core used for the same. It is.
  • coil components such as transformers and choke coils used in various consumer electronic devices are light, thin and small, with low loss, low heat generation, high efficiency and low leakage. Improvements in electrical properties such as stiffness are also required. In this case, it is necessary to have a structure with good productivity, and there is a need for a method of punching the iron core with good productivity and economy.
  • FIG. 26 and Fig. 27 at least a winding 3 consisting of a primary winding and a secondary winding is attached to a coil bobbin 2 having flanges 1 at both ends.
  • a winding 3 consisting of a primary winding and a secondary winding is attached to a coil bobbin 2 having flanges 1 at both ends.
  • the I-shaped laminated iron cores 5 laminated to a predetermined thickness are joined together, and the joined parts are joined by welding, or the two cores 4 are welded using a metal frame or the like. , 5 were fixed.
  • the direction of insertion into the coil bobbin 2 of the E-shaped laminated iron core 4 depends on the insertion direction.
  • Winding Clearance A between the outer periphery of coil bobbin 3 and coil bobbin 2 and the outer magnetic legs of E-shaped laminated iron core 4 and the center hole of coil bobbin 2 A clearance a between the center magnetic leg of the E-shaped laminated iron core 4 and the E-shaped laminated iron core 4 is provided in advance, and the coiling due to the winding tension is provided.
  • Clearance B is required due to the deformation of Pobin 2, etc., so the winding space is reduced and the size of the transformer is reduced in size and thickness. It was an obstacle.
  • an air layer is formed between the winding 3 and the coil bobbin 2 and the E-shaped laminated core 4. Due to the presence of such a material, the heat dissipation was worsened, the temperature increased sharply, and vibrations were likely to occur, resulting in poor reliability.
  • the abutting portions of the two iron cores 4 and 5 cause the flow of magnetic flux.
  • the abutting portion functions as a magnetic gap, so that leakage of magnetic flux at the abutting portion increases, resulting in lower leakage. Had become difficult.
  • the winding 3 may be used. Aligned winding was required, which required time and labor for the winding work, and also required an expensive winding device.
  • the outer diameter of the winding 3 is often large as shown in Fig. 31.
  • the winding 3 In order to adjust the outer diameter of the wire, pressing is applied from both sides of the winding 3 using a winding shaping jig 6, but this winding shaping process is required. This causes cracking and deformation of the core boss 2, and further causes secondary failures such as disconnection of the winding 3 and deterioration of the insulation of the winding 3, which is large in terms of reliability. ⁇ was a challenge
  • An object of the present invention is to eliminate the above-mentioned drawbacks of the prior art and to provide a coil component which can be light and thin and which has excellent electrical characteristics. is there
  • a coil component according to the present invention has a triangular shape having tapered surfaces on both ends at both ends as a central magnetic leg incorporated in the center of the winding.
  • this pair of C-shaped laminated cores are wound around the I-shaped laminated core.
  • the outer surface of the C-shaped laminated iron core is pressed against the inner surface of the C-shaped laminated iron core.
  • the clearance between the windings and the iron core can be minimized, the air space can be reduced, and the electrical characteristics can be reduced. It is also an attempt to improve the quality.
  • FIG. 1 is a diagram of a transformer which is an embodiment of the coil component of the present invention.
  • FIG. 2 is an exploded perspective view
  • FIG. 2 is a perspective view of the same transformer
  • FIGS. 3 (a) and 3 (b) are cross-sectional views for explaining the same transparency.
  • 4 (a) to 4 (d) are perspective views of the insulation sheet used for the transformer
  • FIG. 5 is a cross-sectional view showing the same during the assembly of the transformer
  • FIG. The figure is a cross-sectional view for explaining the relationship between the insulation sheet and the windings, which is the main part of the transformer.
  • Fig. 7 is the iron core that is the main part of the transformer.
  • FIG. 1 is a diagram of a transformer which is an embodiment of the coil component of the present invention.
  • FIG. 2 is an exploded perspective view
  • FIG. 2 is a perspective view of the same transformer
  • FIGS. 3 (a) and 3 (b) are cross-sectional views for explaining the same transparency.
  • FIG. 8 is a cross-sectional view of a state where the I-type and C-type laminated cores, which are the main parts, are combined.
  • Fig. 9 is a cross-sectional view of another embodiment of the butt portion between the I-shaped and C-shaped laminated iron cores, which are the main parts, and
  • Fig. 10 is the butt that is the main part. Break after welding
  • FIG. 11 is a cross-sectional view of another embodiment of a butt portion which is the same main portion of the present invention.
  • FIG. 12 is a sectional view of another embodiment of a butt portion which is the same main portion of the present invention.
  • FIG. 13 is a cross-sectional view of the butted portion, which is the main part of the present invention, after welding, FIG.
  • FIG. 14 is an exploded perspective view of another embodiment of the same transance
  • FIG. Fig. 16 is a cross-sectional view of another embodiment of the same transformer
  • Fig. 16 is a cross-sectional view of another embodiment of the same trans- former
  • Fig. 17 is a main portion of the same transformer.
  • Fig. 18 is a cross-sectional view for explaining the process of pressurizing and assembling the transformer.
  • Fig. 19 (a) and (b) are cross-sectional views of the same core.
  • Fig. 20 is a perspective view of another embodiment of the same transformer
  • Fig. 21 is a perspective view of another embodiment of the same transformer
  • Fig. 21 is a perspective view of another embodiment of the same transformer. Exploded perspective view, Fig.
  • FIGS. 24 (a) to (d) are perspective views of each embodiment of the iron core, which is a main part of the transformer
  • FIG. 25 is another perspective view of the same transformer.
  • FIG. 26 is a perspective view of the embodiment
  • FIG. FIG. 27 is an exploded perspective view of the transformer
  • FIG. 27 is a perspective view of the same transformer
  • FIGS. 28 (a) and (W are cross-sectional views of the same transformer
  • Fig. 30 shows the main part of the transformer. Sectional view explaining the state of inserting the coil bobbin into the E-shaped laminating iron core.
  • Fig. 31 shows the pressurizing and assembling process of the transformer. It is a perspective view
  • FIGS. 1 to 6 denote a coil bobbin having flanges 8 at both ends.
  • the coil bobbin 7 has at least a winding 9 composed of a primary winding and a secondary winding. It has been.
  • the start of winding of the winding 9 and the end of the intermediate tap are connected to the terminal 10 provided on the flange 8 of the coil bobbin 7.
  • an I-shaped laminated iron core 12 laminated to a predetermined thickness is incorporated as a central magnetic leg.
  • triangular portions 14 having tapered surfaces 13 of 45 degrees on both sides are formed.
  • C-shaped laminated iron cores 15 laminated to a predetermined thickness from both sides of the coil bobbin 7 are incorporated as outer magnetic legs.
  • This C-shaped laminated iron core 15 has tapered surfaces 13 at both ends that match the tapered surfaces 13 of the triangular shaped portion 14 of the I-shaped laminated iron core 12 above. a The C-shaped laminated iron core 15 is assembled from both sides of the I-shaped laminated iron core 12 to form the sun-shape. A closed magnetic circuit iron core is formed.
  • the C-shaped laminated iron core 15 is combined with the I-shaped laminated iron core 12 from both sides of the coil bobbin 7.
  • the taper surfaces 13 a at both ends are formed in a triangular shape of the I-shaped laminated iron core 12. It is dimensioned to match the tapered surface 13 of the part 14, and the C-shaped laminate on both sides with respect to this I-shaped laminated iron core 12.
  • the clearance between the winding 9 and the iron core having the above configuration will be described with reference to FIGS. 3 (a) and 3 (b), and the center hole of the coil bobbin 7 will be described.
  • the dimensions of 1 1 are set to minimize the clearance C with respect to the I-shaped laminated core 12, and the height of the flange 8 of the coil bobbin 7 H is the date formed when the tapered surface 13a of the C-shaped laminated core 15 and the tapered surface 13 of the I-shaped laminated core 12 coincide.
  • the dimensions are set to be the same as the dimensions of the window holes in the closed magnetic circuit iron core.
  • the winding 9 may be wound by a non-aligned winding, and the winding may exceed the height h of the flange 8 of the coil bobbin 7. Even if it has an outer diameter, the inner surface that contacts the winding 9 of the C-shaped laminated iron core 15 The outer periphery of the winding 9 wound higher than the flange 8 of the coil bobbin 7 is pressed and adjusted, and the coil bobbin is also formed by the winding tension. It is attached while forcing the deformation of the pin 7 and assembled so as to match the I-shaped laminated iron core 12.
  • an insulating layer is formed on the outer peripheral surface of the I-shaped laminated iron core 12 by coating, applying, etc. a synthetic resin. If the coil bobbin 7 is used instead, the clearance C can be further eliminated, and the effect can be further obtained.
  • the insulating sheet 16 is interposed between the inner surface of the C-shaped laminated iron core 15 and the winding 9. If there is no paris on the inner surface of the net iron core 15, this insulating sheet 16 can be omitted, and the heat dissipation can be further improved.
  • the insulation sheet 16 is provided with bent pieces 17 on the four sides of the U-shape and the rectangular body so as to face each other. Use two of them, one for-and the other two bent in the opposite direction, a simple sheet, or a thicker one.
  • a material having excellent heat conductivity and insulating properties such as paper, non-woven fabric, and polyester film, can be used.
  • a sponge-like insulation sheet 16 such as a non-woven fabric is used for the mouth, which can be made of polyester finolem or paper.
  • the winding 9 is pressed more resiliently, and as shown in FIG. 6, the insulating sheet 16 and the winding 9 are pressed. It is possible to improve heat dissipation by improving the heat dissipation, and to minimize the stress on the winding 9.
  • the effect can be obtained by applying an insulating material to the inner surface of the C-shaped laminated iron core 15 instead of the insulating sheet 16 and coating it. It is.
  • the I-shaped laminated iron core 12 and the C-shaped laminated iron core 15 have a tapered surface whose abutment surface is 45 degrees in the direction of the magnetic flux flow.
  • 13a even if a magnetic gap is formed here, it is bent at a right angle to the magnetic flux to the outer magnetic legs by the C-shaped laminated iron core 15.
  • the area of the butted portion is approximately 1.4 times the area of the conventional butted portion, and the leakage area is increased due to the increase of the area of the butted portion. This can greatly reduce jiflex.
  • the teno Although the surfaces 13 and 13a are shown as having an angle of 45 degrees, they need not necessarily be at 45 degrees, but may be at various angles. it can .
  • the trans- lation is shown as an example, but a similar configuration can be applied to a choke coil or the like, and the same effect can be obtained.
  • Fig. 7 shows the method of punching out the I-type laminated core 12 and the C-shaped laminated core 15.
  • the pair of C-shaped laminated cores 15 Position vertically and opposite to the tape width B, One of the C-shaped laminated iron cores 15 is shifted vertically to the hoop width B, and the inner side of the C-shaped laminated iron cores 15 facing each other is shifted.
  • the I-shaped laminated iron core 12 is positioned obliquely, and the iron core hoop 18 is punched out continuously.
  • Embodiments 2 to 5 will be described, but the same parts as those in Embodiment 1 will be denoted by the same reference numerals and description thereof will be omitted.
  • Fig. 8 shows the tapered surface 13 of the triangular shaped part 14 at both ends of the I-shaped laminated iron core 12 for the purpose of improving the characteristics of the C-shaped laminated iron core 15.
  • the tapered surface 13a is matched, the I-shaped laminated iron core 12 protrudes outward from the butted portion of the C-shaped laminated iron core 15.
  • the triangular shaped portion of the laminated iron core 12 The projecting part 19 at the tip of 14 is welded to form a sun-shaped closed magnetic circuit to make a coil part.
  • the protruding portion 19a of the I-shaped laminated iron core 12 may have a trapezoidal shape to improve the weldability.
  • the welding depth L of the portion 19b can be made to be less than half of the welding depth of the one without forming the projection 19, and
  • the magnetic effects such as the obstruction of the magnetic flux flow to the closed magnetic circuit in the shape of a letter are minimized, and the eddy current loss of the protrusion 19b is reduced, resulting in lower loss and lower leakage. It will be possible to achieve
  • Fig. 11 shows an I-shaped laminate for the purpose of improving weldability and properties.
  • the tapered surface 13a of the triangular shaped part 14 at both ends of the core core 12 matches the tapered surface 13a of the core 15
  • the tip of the I-shaped laminated iron core 12 is located inward from the butted part 20 of the core iron 15.
  • the I-shaped laminated core 12 is sandwiched between the C-shaped laminated core 15 and the welded portion 21 is the first as shown in Fig. 13.
  • the I-shaped laminated iron core 12 is not deteriorated by welding at the two-point joint, so It is possible to construct a closed magnetic circuit in a shape, and it is possible to make the coil part with low loss, easy welding work, and excellent productivity.
  • a high grade iron core for example, a directional gay steel plate is used for the I-shaped laminated core 12, and a non-directional core for the C-shaped laminated core 15.
  • the C-shaped laminated iron core 15 also has the same iron loss as that using a directional gay steel sheet, and the leakage flux is C. Since the non-oriented gay element steel is used for the shaped laminating iron core 15, it can be reduced, and the C-shaped laminated iron core 15 is made of a non-directional gay element steel plate. Can be easily welded.
  • the shape of the butted portion 20 is such that a straight portion is provided at the tip of the tapered surface 13a of the C-shaped laminated iron core 15, and the flat butted portion 2 is formed. It may be welded as 0a as shown in Fig.13.
  • Fig. 14 aims to improve the characteristics and the durability of the press die of the iron core to be used.
  • the magnetic legs of a pair of C-shaped laminated iron cores 15 are shown in FIG.
  • a C-shaped laminate with inner corners 22 provided with arcs 50 to aZ5 (hereinafter referred to as R) 23 is provided. If the winding 9 fits inside the C-shaped laminated core 15 with the core 15, the R 23 of the inner corner 22 is large and large. Of course, just one place is fine.
  • the magnetic flux density is higher, the magnetic flux easily flows to the inner corner 22 of the C-shaped laminated iron core 15, and the leakage is reduced. Excitation current, iron loss, and leakage flux are reduced due to the difficulty, efficiency is improved, and accordingly, the temperature rise is small and the size is reduced.
  • iron cores with a large amount of molybdenum may be used, annealing may be performed on the iron core, and magnetic shields and short rings may be attached. You do not need to do this.
  • the durability of the press die of the iron core to be used is also improved.
  • Fig. 15 and Fig. 16 show that the same effect can be obtained by installing a taper 24 on the inner corner 22 of the C-shaped laminated iron core 15. Can be obtained.
  • FIGS. 17 to 20 will be described.
  • FIG. 17 is intended to improve the assemblability and the quality.
  • the winding 9 is laminated at a predetermined thickness as a center magnetic leg on the winding 9, and at least one line on the center line in the width direction is provided.
  • the fitting piece 25 protruding on one side is squeezed out at the force point, and the adjacent I-shaped laminate is fitted to the concave part 26 of the fitting piece 25 of the adjacent iron core 12 to fit the I-shaped laminate.
  • the core iron core 12 is assembled as an I-shaped block iron core 27, and is laminated at a predetermined thickness at the corner 28 and the effective magnetic path width.
  • the fitting piece 25 described in the above-mentioned I-shaped block iron core 27 is provided at the outer position of the fitting piece 2 of the adjacent C-shaped laminated iron core 15. 5 recessed part 2 6 and C-shaped laminated iron core 1 5 Is used as the C-shaped block iron core 29, and as the outer magnetic legs, a sun-shaped closed magnetic circuit core is constructed.
  • the position of the mating piece 25 is outside the effective magnetic path width, that is, the magnetic flux density of the I-type block iron core 27 and the C-type block and the iron core 29 is extremely high. It is important that the low point is attained without deteriorating the characteristics.
  • Fig. 18 is a cross-sectional view of the assembling process of pressurizing the C-type block iron core 29, because the winding 9 is pressurized on the inner surface of the C-type block iron core 29. It is important that the surface in contact with the winding 9 of the C-shaped block iron core 29 is particularly flat. Therefore, the winding 9 does not necessarily have to be an aligned winding, and if the winding 9 is designed to fit within the winding space of the coil bobbin 7. Even if the outside diameter of the winding 9 is large, it can be assembled without damaging the winding 9 because the inside surface of the C-shaped block iron core 29 is pressurized even if the outside diameter of the winding 9 is large. By blocking the core, vibration is suppressed and the quality is improved.
  • FIGS. 19 (a) and (b) are cross-sectional views of the mating piece 25, which are in a semi-open state such as a triangle in (a) and a circular in (b). If so, the same effect can be obtained.
  • Fig. 20 shows a completed product using the I-type block iron core 27 and the C-type block iron core 29 as a transformer.
  • Fig. 21 shows the purpose of improving the assemblability and the quality.
  • the I-shaped laminated iron core 12 is laminated and inserted into the center hole 11 of the coil bobbin 7.
  • the inner surface that is in contact with the windings 9 that have the taper surfaces 13a at both ends of the foot that has the taper surfaces 13a that match the taper surfaces 13 of the I-shaped laminated iron core 12 is fixed to the fixing member.
  • Windings 9 Built-in I-shaped laminated iron cores 12 from the top surface.
  • the matching point 31 of the C-shaped laminating iron core 15 is welded to complete the product as shown in Fig. 25.
  • the soft fixation block since the soft fixation block is used, the accuracy of the laminated end faces of the respective laminating iron cores is not required so much, and the assembling process shown in Fig. 22 is not required.
  • the taper surfaces 13 and 13a are brought into close contact with each other due to the pressurization, so that the characteristics can be improved and vibration can be eliminated.
  • each laminating iron core is pressed into a para-para, it is possible to increase the rotation speed of the brace with a simple press die. Therefore, it will be cost-effective and inexpensive.
  • the method of soft fixing with the fixing member 30 is limited to only the inner end faces of a pair of C-shaped laminated iron cores 15. It suffices if the taper surface 13a is not a part other than the tapered surface 13a, and the I-type laminated iron core 12 can be similarly made into a soft fixed block. For the laminated iron core 15, it is effective to fix the outer end face only because the tapered face 13 a is open because the tapered face 13 a is open.
  • a non-magnetic metal thin foil product such as an adhesive tape made of a polyester film, aluminum or the like is provided with an adhesive material. The same effect can be obtained by extruding the molding resin or by melting the molding resin, or by using adhesives such as rubber or acrylic.
  • the coil component of the present invention is configured, it is possible to reduce the clearance between the winding and the coil bobbin and the iron core. Therefore, the formation of an air layer between them is minimized, and the space factor of the windings is improved, and the heat dissipation is also significantly improved.
  • the outer periphery of the winding is pressed with a C-shaped laminated iron core, which further reduces the air space and minimizes the occurrence of snarling and other vibrations. And can be done.
  • the I-type laminated iron core and the 'C-shaped laminated iron core are butted using a tapered surface, the occurrence of leakage cage flux is also significant. It is possible to achieve a sufficient effect even in the configuration of electronic devices by recent high-density mounting.
  • the windings are not damaged during assembly, and the insulation is not degraded and the reliability is high.
  • the tip of the triangular part of the I-shaped laminated iron core is located outside or inward of the butted part of the C-shaped laminated iron core and welded.
  • the welding workability is improved. It can improve the quality and stabilize the quality, resulting in excellent productivity.
  • the R and teno of the inner corner of the C-shaped laminated iron core with high magnetic flux density With the installation of the magnetic flux, the magnetic flux is more likely to flow and the leakage is reduced, so the loss is reduced, the efficiency is increased, and the leakage flux is reduced.
  • the use of iron cores with a high content of Ga or annealing of iron cores can be achieved by reducing the temperature, lowering the temperature, and enabling downsizing. It is unnecessary, has low cost and is excellent in economy, and also improves the durability of the press mold.
  • the vibration can be reduced and the space factor of the windings can be improved.
  • the I-type block iron and the C-type block iron are soft-fixed with a soft-fixing material, they do not become loose when assembling the core. Since the winding is pressurized on the entire inner end face of the C-shaped laminated iron core, the winding is not damaged, and the winding space is maintained. In addition to being able to reduce the size and thickness of the core, it is possible to take a large amount of The required accuracy is obtained by the pressurization during welding due to the flexibility of the core, and the iron cores are securely joined one by one, resulting in poor characteristics and poor core performance. Lock defect is eliminated.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Coils Or Transformers For Communication (AREA)
  • Manufacturing Cores, Coils, And Magnets (AREA)

Abstract

This invention relates to small, thin coil component and a method of punching a core used for the coil component to improve a heat radiation property and to reduce leakage. To accomplish the object described above, the coil component of this invention includes an I-shaped laminate core having tapered ends, and a pair of C-shaped laminate core having ends, the inner edges of which are beveled to match the tapered ends of the I-shaped core. The I-shaped laminate core is clamped between the C-shaped cores with its tapered ends engaged with the beveled edges.

Description

明 細 書  Specification

発明 の 名称 Title of invention

コ イ ル部品 お よ び そ れ に 用 い る 鉄心の打 ち 抜 き 方法  How to punch out coil parts and the iron core used for them

技術分野 Technical field

本発明 は 各種電子機器 に 使用 さ れ る ト ラ ン ス や チ ョ ー ク コ ィ ルな どの コ ィ ル部品およ び、 そ れに用 い る鉄心の打ち抜 き 方法に 関す る も の で あ る 。  The present invention relates to a coil component such as a transformer or a choke coil used for various electronic devices, and a method of punching an iron core used for the same. It is.

背景技術 Background art

近年、 各種民生電子機器 に 使用 さ れ る ト ラ ン ス や チ ョ ー ク コ ィ ルな どの コ イ ル部品 は、 軽薄短小 と と も に低損失、 低発熱、 高効率、 低 リ 一ケ ー ジ フ ラ ッ ク ス な どの電気特性の 向上 も 合 わ せ て要求 さ れて い る 。 こ の場合、 生産性 に つ い て も よ い構造の も の が必要 と な っ て お り 、 生産性、 経済性 の よ い鉄心の打 ち 抜 き 方法が望 ま れて い る 。  In recent years, coil components such as transformers and choke coils used in various consumer electronic devices are light, thin and small, with low loss, low heat generation, high efficiency and low leakage. Improvements in electrical properties such as stiffness are also required. In this case, it is necessary to have a structure with good productivity, and there is a need for a method of punching the iron core with good productivity and economy.

以下、 従来の コ イ ル部品の う ち ト ラ ン ス を例 と し て の 従来例 を第 2 6 図〜第 3 1 図 を用 い て説明 す る 。 第 2 6 図、 第 2 7 図 に お い て両端 に鍔 1 を有す る コ イ ル ボ ビ ン 2 に 少 な く と も一次 巻線、 二次巻線か ら な る 巻線 3 を巻装 し 、 コ イ ル ボ ビ ン 2 に所 定 の厚 さ に積層 し た E 形 ラ ミ ネ ー ト 鉄心 4 を挿入 し 、 こ の E 形 ラ ミ ネ ー ト 鉄心 4 の磁脚端側 に所定 の厚 さ に積層 し た I 形 ラ ミ ネ ー ト 鉄心 5 を 突合せ 、 そ の 突合 せ 部 を 溶接 に よ り 接合 し た り 、 金属 フ レ ー ム な ど を用 い て両鉄心 4, 5 を固定 し て構成 さ れて い た 。  Hereinafter, a conventional example of a conventional coil component using a transformer will be described with reference to FIGS. 26 to 31. FIG. In Fig. 26 and Fig. 27, at least a winding 3 consisting of a primary winding and a secondary winding is attached to a coil bobbin 2 having flanges 1 at both ends. After winding and inserting the E-shaped laminated iron core 4 laminated to the specified thickness into the coil bobbin 2, insert the E-shaped laminated iron core 4 into the magnetic leg end of the E-shaped laminated iron core 4. The I-shaped laminated iron cores 5 laminated to a predetermined thickness are joined together, and the joined parts are joined by welding, or the two cores 4 are welded using a metal frame or the like. , 5 were fixed.

上記 の構成 で は ま ず、 第 2 8 図(a) , (b) に示す よ う に E 形 ラ ミ ネ ー ト 鉄心 4 の コ イ ル ボ ビ ン 2 〖こ対す る 揷入方向 に よ り 、 巻線 3 や コ イ ル ボ ビ ン 2 の外周 部 と E 形 ラ ミ ネ ー ト 鉄心 4 の 両外磁 脚 と の 間 の ク リ ア ラ ン ス A と 、 コ イ ル ボ ビ ン 2 の 中心孔 と E 形 ラ ミ ネ ー ト 鉄心 4 の 中央磁脚 と の間 の ク リ ァ ラ ン ス a を 予 め設 け て お き 、 ま た 、 巻線 テ ン シ ョ ン に よ る コ イ ノレ ポ ビ ン 2 の 変形 な どか ら ク リ ア ラ ン ス B が必要 な た め 、 巻線 ス ペ ー ス が少 な く な り ト ラ ン ス と し て の 小型化、 薄型化の大 き な支障 と な っ て い た。 Instead of the above configuration, as shown in Figs. 28 (a) and (b), the direction of insertion into the coil bobbin 2 of the E-shaped laminated iron core 4 depends on the insertion direction. Winding Clearance A between the outer periphery of coil bobbin 3 and coil bobbin 2 and the outer magnetic legs of E-shaped laminated iron core 4 and the center hole of coil bobbin 2 A clearance a between the center magnetic leg of the E-shaped laminated iron core 4 and the E-shaped laminated iron core 4 is provided in advance, and the coiling due to the winding tension is provided. Clearance B is required due to the deformation of Pobin 2, etc., so the winding space is reduced and the size of the transformer is reduced in size and thickness. It was an obstacle.

ま た 、 上記 ク リ ア ラ ン ス A , B を設 け る こ と に よ り 巻線 3 や コ イ ル ボ ビ ン 2 と E 形 ラ ミ ネ ー ト 鉄心 4 と の間 に 空気層 が存在 す る た め放熱性が悪 く な り 温度上昇が激 し く な る と と も に振動 も 生 じ や す い な ど信頼性の面で も 劣 る も の で あ っ た。  Also, by providing the above clearances A and B, an air layer is formed between the winding 3 and the coil bobbin 2 and the E-shaped laminated core 4. Due to the presence of such a material, the heat dissipation was worsened, the temperature increased sharply, and vibrations were likely to occur, resulting in poor reliability.

さ ら に、 鉄心 と し て E 形 ラ ミ ネ ー ト 鉄心 4 と I 形 ラ ミ ネ ー ト 鉄心 5 を用 い て い る た め、 そ の両鉄心 4 , 5 の突合せ部 が磁束 の流れ に対 し て直交 し て お り 、 こ の突合せ部が磁気ギ ヤ ッ プ と し て機能す る た め こ の突合せ部で の磁束 の漏洩が多 く な り 、 低 リ ー ケ ー ジ化が困難 に な っ て い た。  Furthermore, since the E-shaped laminated iron core 4 and the I-shaped laminated iron core 5 are used as the iron cores, the abutting portions of the two iron cores 4 and 5 cause the flow of magnetic flux. The abutting portion functions as a magnetic gap, so that leakage of magnetic flux at the abutting portion increases, resulting in lower leakage. Had become difficult.

ま た 、 上述の よ う に ク リ ア ラ ン ス を多 く と る こ と か ら 、 巻線 ス ペ ー ス を最大限有効 に活用 す る た め に は 、 巻線 3 と し て も 整 列巻 き が必要 と な り 、 巻線作業 に手間を要す る と と も に 巻線装 置 と し て も 高価 な も の が必要 に な る も の で あ っ た 。  In addition, since the clearance is large as described above, in order to make the most effective use of the winding space, the winding 3 may be used. Aligned winding was required, which required time and labor for the winding work, and also required an expensive winding device.

さ ら に 、 第 2 9 図 に 示す よ う に E 形 ラ ミ ネ ー ト 鉄心 4 の コ ィ ル ポ ビ ン 2 に 対す る 揷入角 度がずれ た場合 や第 3 0 図 に 示 す よ う に 巻線 3 の 外径が大 き く な り す ぎ た場合、 E 形 ラ ミ ネ ー ト 鉄 心 4 を挿入 す る 際 に E 形 ラ ミ ネ ー ト 鉄心 4 の磁脚 の角 部 で巻線 3 の外表面 を損傷 さ せ 、 絶縁不良 を生 じ さ せ安全性の点で も 劣 る も の と な つ て い た In addition, as shown in Fig. 29, when the insertion angle of the E-shaped laminated iron core 4 with respect to the coil pobin 2 is deviated, as shown in Fig. 30. If the outside diameter of the winding 3 becomes too large, the corners of the magnetic legs of the E-shaped laminating core 4 when inserting the E-shaped laminating core 4 Damages the outer surface of the winding 3, resulting in poor insulation and poor safety. Had become

こ の よ う な と か ら 、 第 3 1 図 に 示す よ う に 巻線 3 の 外 径が 大 き く な る 場合 が多 い た め 、 巻線 3 を巻装 し た 後、 巻線 3 の 外 径 を整 え る の に 巻線整形用 治具 6 を 用 い て巻線 3 の両側 か ら 押 圧 す る こ と も 実施 さ れて い る が、 こ の巻線整形工程 に よ っ て コ ィ ノレ ボ ビ ン 2 の割 れや変形 を誘発 し 、 さ ら に巻線 3 の 断線 や巻 線 3 の絶縁劣化 な の二次的不良 を 引起 し 、 信頼性 の点 で大 き な課題 と な つ て い た ο  For this reason, the outer diameter of the winding 3 is often large as shown in Fig. 31.Therefore, after winding the winding 3, the winding 3 In order to adjust the outer diameter of the wire, pressing is applied from both sides of the winding 3 using a winding shaping jig 6, but this winding shaping process is required. This causes cracking and deformation of the core boss 2, and further causes secondary failures such as disconnection of the winding 3 and deterioration of the insulation of the winding 3, which is large in terms of reliability. Ο was a challenge

本発明 は以上 の よ う な従来 の欠点 を 除去 し 、 軽薄短小が可能 で し か も 電気的特性 に も 傻れ た コ ィ ル部品 を提供す る こ と を 目 的 と す る も の で あ る  An object of the present invention is to eliminate the above-mentioned drawbacks of the prior art and to provide a coil component which can be light and thin and which has excellent electrical characteristics. is there

発明 の 開示 Disclosure of invention

上記課題 を解決す る た め に本発明 の コ イ ル部品 は、 巻線 の 中 央部 に 組込 ま れ る 中央磁脚 と し て両先端 に両側 に テ ー パ面 を持 つ三角 形状部 を備え た I 形 ラ ミ ネ ー ト 鉄心を用 い 、 両側磁脚 と し て 両端部 に 上記 I 形 ラ ミ ネ ー ト 鉄心 の 三角 形状 ^ の 一方 の テ ー パ面 に 合致す る テ ー パ面を有す る 一対の C 形 ラ ミ ネ ー ト 鉄 心を用 い、 こ の一対の C 形 ラ ミ ネ ー ト 鉄心を I 形 ラ ミ ネ ー ト 鉄 心 に対 し て卷線の 外側面を C 形 ラ ミ ネ ー ト 鉄心の 内側面 で押圧 す る よ う に結合 し た構成 と し た も の で あ る 。  In order to solve the above-mentioned problems, a coil component according to the present invention has a triangular shape having tapered surfaces on both ends at both ends as a central magnetic leg incorporated in the center of the winding. Use an I-shaped laminated iron core with a section, and use both sides as magnetic legs at both ends to match the tapered surface of one of the triangles ^ of the above-mentioned I-shaped laminated iron core. Using a pair of C-shaped laminated iron cores with tapered surfaces, this pair of C-shaped laminated cores are wound around the I-shaped laminated core. The outer surface of the C-shaped laminated iron core is pressed against the inner surface of the C-shaped laminated iron core.

上記構成 と す る こ と に よ り 、 巻線 と 鉄心の ク リ ア ラ ン ス を最 小限 と す る こ と がで き て空気層 を少 な く で き 、 軽薄短小、 電気 的特性 の 向上 を も 図 っ た も の で あ る 。  With the above configuration, the clearance between the windings and the iron core can be minimized, the air space can be reduced, and the electrical characteristics can be reduced. It is also an attempt to improve the quality.

図面 の 簡単 な 説明 Brief description of the drawings

第 1 図 は本発明 の コ イ ル部品 の一実施例 で あ る ト ラ ン ス の 分 解斜視図、 第 2 図 は 同 ト ラ ン ス の斜視図、 第 3 図(a) , (b) は 同 ト ラ ン ス の ク リ ァ ラ ン ス を説明 す る た め の 断面図、 第 4 図(a) 〜 (d> は 同 ト ラ ン ス に 用 い ら れ る 絶縁 シ ー 卜 の斜視図、 第 5 図 は 同 ト ラ ン ス の組立途中 を示 す断面図、 第 6 図 は 同 ト ラ ン ス の 要部 で あ る 絶緣 シ ー ト と 巻線 の 関係 を説明 す る た め の 断面図、 第 7 図 は 同 ト ラ ン ス の要部で あ る 鉄心の打 ち 抜 き を説明 す る た め の平 面図 、 第 8 図 は 同 要部 で あ る I 形 ラ ミ ネ ー ト 鉄心 と C 形 ラ ミ ネ ー ト 鉄心を組合せ た 状態の 断面図、 第 9 図 は 同要部で あ る I 形 ラ ミ ネ ー ト 鉄心 と C 形 ラ ミ ネ ー ト 鉄心の突合せ部の他 の実施 例 の 断面図、 第 1 0 図 は 同要部で あ る 突合せ部の溶接後 の 断面 図、 第 1 1 図 は本発明 の 同要部で あ る 突合せ部の他 の実施例 の 断面図、 第 1 2 図 は本発明 の 同要部で あ る 突合せ部の他 の実施 例 の断面図、 第 1 3 図 は本発明 の同要部で あ る 突合せ部 の溶接 後 の 断面図 、 第 1 4 図 は 同 ト ラ ン ス の 他 の 実施例 の 分 解斜視 図、 第 1 5 図 は 同 ト ラ ン ス の 他の実施例 の 断面図、 第 1 6 図 は 同 ト ラ ン ス の 他の実施例 の 断面図、 第 1 7 図 は 同 ト ラ ン ス の要 部で あ る 鉄心の断面図、 第 1 8 図 は 同 ト ラ ン ス の加圧、 組立ェ 程 を説明 す る た め の断面図、 第 1 9 図(a) , (b)は 同 ト ラ ン ス の要 部 で あ る 鉄心の嵌合片 の断面図、 第 2 0 図 は 同 ト ラ ン ス の 他の 実施例 の斜視図、 第 2 1 図 は 同 ト ラ ン ス の他の実施例 の 分解斜 視図、 第 2 2 図 は 同 ト ラ ン ス の他の実施例 の加圧、 組立工程 を 説明 す る た め の断面図、 第 2 3 図(a) 〜(d)は 同 ト ラ ン ス の 要部で あ る 鉄心の各実施例 の 斜視図、 第 2 4 図(a) 〜(d) は 同 ト ラ ン ス の 要部 で あ る 鉄心の各実施例 の斜視図、 第 2 5 図 は 同 ト ラ ン ス の 他 の実施例 の斜視図、 第 2 6 図 は 従来の コ イ ル部品 で あ る ト ラ ン ス の 分解斜視図、 第 2 7 図 は 同 卜 ラ ン ス の斜視図、 第 2 8 図 (a) , (W は 同 ト ラ ン ス の 断面図、 第 2 9 図 は 同 ト ラ ン ス の 要部 で あ る E 形 ラ ミ ネ ー ト 鉄心 に コ イ ル ボ ビ ン を挿入 す る 状態 を説明 す る 断面図、 第 3 0 図 は 同 ト ラ ン ス の要部 で あ る E 形 ラ ミ ネ 一 ト 鉄心に コ イ ル ボ ビ ン を挿入す る状態を説明す る 断面図、 第 3 1 図 は 同 ト ラ ン ス の加圧、 組立工程を説明 す る た め の斜視図で あ な FIG. 1 is a diagram of a transformer which is an embodiment of the coil component of the present invention. FIG. 2 is an exploded perspective view, FIG. 2 is a perspective view of the same transformer, and FIGS. 3 (a) and 3 (b) are cross-sectional views for explaining the same transparency. 4 (a) to 4 (d) are perspective views of the insulation sheet used for the transformer, FIG. 5 is a cross-sectional view showing the same during the assembly of the transformer, and FIG. The figure is a cross-sectional view for explaining the relationship between the insulation sheet and the windings, which is the main part of the transformer. Fig. 7 is the iron core that is the main part of the transformer. FIG. 8 is a cross-sectional view of a state where the I-type and C-type laminated cores, which are the main parts, are combined. Fig. 9 is a cross-sectional view of another embodiment of the butt portion between the I-shaped and C-shaped laminated iron cores, which are the main parts, and Fig. 10 is the butt that is the main part. Break after welding FIG. 11 is a cross-sectional view of another embodiment of a butt portion which is the same main portion of the present invention. FIG. 12 is a sectional view of another embodiment of a butt portion which is the same main portion of the present invention. FIG. 13 is a cross-sectional view of the butted portion, which is the main part of the present invention, after welding, FIG. 14 is an exploded perspective view of another embodiment of the same transance, and FIG. Fig. 16 is a cross-sectional view of another embodiment of the same transformer, Fig. 16 is a cross-sectional view of another embodiment of the same trans- former, and Fig. 17 is a main portion of the same transformer. Fig. 18 is a cross-sectional view for explaining the process of pressurizing and assembling the transformer. Fig. 19 (a) and (b) are cross-sectional views of the same core. Fig. 20 is a perspective view of another embodiment of the same transformer, Fig. 21 is a perspective view of another embodiment of the same transformer, and Fig. 21 is a perspective view of another embodiment of the same transformer. Exploded perspective view, Fig. 22 is the same 23 (a) to 23 (d) are cross-sectional views for explaining the pressurizing and assembling processes of another embodiment of the transformer. FIGS. 24 (a) to (d) are perspective views of each embodiment of the iron core, which is a main part of the transformer, and FIG. 25 is another perspective view of the same transformer. FIG. 26 is a perspective view of the embodiment, and FIG. FIG. 27 is an exploded perspective view of the transformer, FIG. 27 is a perspective view of the same transformer, FIGS. 28 (a) and (W are cross-sectional views of the same transformer, and FIG. A cross-sectional view illustrating a state where a coil bobbin is inserted into the E-shaped laminated iron core, which is the main part of the transformer. Fig. 30 shows the main part of the transformer. Sectional view explaining the state of inserting the coil bobbin into the E-shaped laminating iron core. Fig. 31 shows the pressurizing and assembling process of the transformer. It is a perspective view

発明 を 実施す る た め の最良 の形態 BEST MODE FOR CARRYING OUT THE INVENTION

(実施例 1 )  (Example 1)

以下 、 本発 明 の一実施例 を 第 1 図 〜 第 6 図 を 用 い て 説明 す ま ず、 第 1 図〜第 3 図(b)を用 い て 、 コ イ ル部品 の代表例 と し て ト ラ ン ス を例 と し て説明 す る 。 7 は両端 に鍔 8 を有す る コ ィ ル ポ ビ ン で こ の コ イ ル ボ ビ ン 7 に は 少な く と も 一次巻線、 二次 巻 線 か ら な る 巻 線 9 が巻回 さ れ て い る 。 こ の 巻線 9 の 巻 き 始 め 、 中間 タ ッ プゃ巻終 わ り は上記 コ イ ルボ ビ ン 7 の鍔 8 に設 け た端子 1 0 に 接続 さ れて い る 。  Hereinafter, an embodiment of the present invention will be described with reference to FIGS. 1 to 6 and a representative example of a coil component will be described with reference to FIGS. 1 to 3 (b). This is explained using a trans- lation as an example. Numeral 7 denotes a coil bobbin having flanges 8 at both ends. The coil bobbin 7 has at least a winding 9 composed of a primary winding and a secondary winding. It has been. The start of winding of the winding 9 and the end of the intermediate tap are connected to the terminal 10 provided on the flange 8 of the coil bobbin 7.

こ の コ イ ル ボ ビ ン 7 の 中心孔 1 1 は所定 の厚 さ に積層 さ れ た I 形 ラ ミ ネ ー ト 鉄心 1 2 が中央磁脚 と し て組込 ま れて い る 。 こ の I 形 ラ ミ ネ ー ト 鉄心 1 2 の両先端 に は両側 に 4 5 度 の テ ー パ 面 1 3 を持 っ た三角 形状部 1 4 が形成 さ れて い る 。  In the center hole 11 of the coil bobbin 7, an I-shaped laminated iron core 12 laminated to a predetermined thickness is incorporated as a central magnetic leg. At both ends of the I-shaped laminated iron core 12, triangular portions 14 having tapered surfaces 13 of 45 degrees on both sides are formed.

ま た 、 こ の コ イ ル ボ ビ ン 7 の両側 か ら 所定の厚 さ に積層 さ れ た C 形 ラ ミ ネ ー ト 鉄心 1 5 が外側磁脚 と し て組込 ま れ る 。 こ の C 形 ラ ミ ネ ー ト 鉄心 1 5 は両端部に上記 I 形 ラ ミ ネ ー ト 鉄心 1 2 の三角 形状部 1 4 の テ ー パ面 1 3 に 合致す る テ ー パ面 1 3 a を 有す る 構成 と な っ て お り 、 こ の C 形 ラ ミ ネ ー ト 鉄心 1 5 を I 形 ラ ミ ネ ー ト 鉄心 1 2 の両側か ら 組込 む こ と に よ っ て 日 の 字状 の 閉磁路鉄心を構成す る 。 Also, C-shaped laminated iron cores 15 laminated to a predetermined thickness from both sides of the coil bobbin 7 are incorporated as outer magnetic legs. This C-shaped laminated iron core 15 has tapered surfaces 13 at both ends that match the tapered surfaces 13 of the triangular shaped portion 14 of the I-shaped laminated iron core 12 above. a The C-shaped laminated iron core 15 is assembled from both sides of the I-shaped laminated iron core 12 to form the sun-shape. A closed magnetic circuit iron core is formed.

さ ら に 、 こ の C 形 ラ ミ ネ ー ト 鉄心 1 5 を コ イ ル ボ ビ ン 7 の両 側か ら 組込 む に あ た っ て は C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内側側面 に絶縁 シ ー ト 1 6 を配置 し 、 C 形 ラ ミ ネ ー ト 鉄心 1 5 と 卷線 9 と の絶縁を よ り 確実 な も の と し て い る 。  Further, when assembling the C-shaped laminated core 15 from both sides of the coil bobbin 7, the inside of the C-shaped laminated core 15 is required. An insulation sheet 16 is arranged on the side surface to ensure insulation between the C-shaped laminated iron core 15 and the winding 9.

そ し て 、 こ の C 形 ラ ミ ネ ー ト 鉄心 1 5 は 、 コ イ ル ボ ビ ン 7 の 両側か ら I 形 ラ ミ ネ ー ト 鉄心 1 2 に 組合せ る に あ た っ て 、 コ ィ ル ポ ビ ン 7 に 巻回 さ れ た巻線 9 の外側面を押圧す る こ と に よ つ て両端 の テ ー パ面 1 3 a が I 形 ラ ミ ネ ー ト 鉄心 1 2 の三角 形状 部 1 4 の テ ー パ面 1 3 に 合致す る よ う に寸法設計 さ れて お り 、 こ の I 形 ラ ミ ネ ー ト 鉄心 1 2 に対 し て両側の C 形 ラ ミ ネ 一 ト 鉄 心 1 5 を 押 圧 さ せ て突合せ た 状態 で そ の突合 せ 部 を 溶接 し た り 、 結合金具 な どを用 い て組み立て ト ラ ン ス の完成品 と す る 。  The C-shaped laminated iron core 15 is combined with the I-shaped laminated iron core 12 from both sides of the coil bobbin 7. By pressing the outer surface of the winding 9 wound around the rupobin 7, the taper surfaces 13 a at both ends are formed in a triangular shape of the I-shaped laminated iron core 12. It is dimensioned to match the tapered surface 13 of the part 14, and the C-shaped laminate on both sides with respect to this I-shaped laminated iron core 12. With the cores 15 pressed together and pressed against each other, the butted portions are welded together, or assembled using metal fittings or the like to complete the assembly.

以上 の構成 の巻線 9 と 鉄心 と の ク リ ァ ラ ン ス に つ い て第 3 図 (a) , (b)を用 い て説明 す る と 、 コ イ ル ボ ビ ン 7 の 中心孔 1 1 の寸 法は I 形 ラ ミ ネ ー ト 鉄心 1 2 に対 し て ク リ ア ラ ン ス C を最小限 に し た寸法 に 設定 さ れ、 コ イ ルボ ビ ン 7 の鍔 8 の高 さ h は C 形 ラ ミ ネ ー ト 鉄心 1 5 の テ ー パ面 1 3 a と I 形 ラ ミ ネ ー ト 鉄心 1 2 の テ ー パ面 1 3 が合致 し た と き 形成 さ れ る 日 の字状 の閉磁路鉄 心の窓孔の寸法 と 等 し い寸法 に設定 さ れて い る 。  The clearance between the winding 9 and the iron core having the above configuration will be described with reference to FIGS. 3 (a) and 3 (b), and the center hole of the coil bobbin 7 will be described. The dimensions of 1 1 are set to minimize the clearance C with respect to the I-shaped laminated core 12, and the height of the flange 8 of the coil bobbin 7 H is the date formed when the tapered surface 13a of the C-shaped laminated core 15 and the tapered surface 13 of the I-shaped laminated core 12 coincide. The dimensions are set to be the same as the dimensions of the window holes in the closed magnetic circuit iron core.

し'た が っ て 、 巻線 9 は非整列巻線で巻回 さ れて い て も よ く 、 ま た 、 コ イ ル ボ ビ ン 7 の鍔 8 の高 さ h を越 え る 巻線外径 に な つ て い て も 、 C 形 ラ ミ ネ ー ト 鉄心 1 5 の巻線 9 に接触す る 内側面 で コ イ ル ボ ビ ン 7 の鍔 8 よ り 高 く 巻回 さ れ た巻線 9 の 外周 面 を 押圧 し て整え 、 し か も 巻線 テ ン シ ョ ン に よ る コ イ ル ボ ビ ン 7 の 変形を 強制 し な が ら 装着 さ れて I 形 ラ ミ ネ ー 卜 鉄心 1 2 と 合致 す る よ う に 組込 ま れ る 。 Therefore, the winding 9 may be wound by a non-aligned winding, and the winding may exceed the height h of the flange 8 of the coil bobbin 7. Even if it has an outer diameter, the inner surface that contacts the winding 9 of the C-shaped laminated iron core 15 The outer periphery of the winding 9 wound higher than the flange 8 of the coil bobbin 7 is pressed and adjusted, and the coil bobbin is also formed by the winding tension. It is attached while forcing the deformation of the pin 7 and assembled so as to match the I-shaped laminated iron core 12.

以上 の よ う な構成 と す る こ と に よ り 、 巻線 9 と し て各巻線間 に 空隙 があ つ た と し て も C 形 ラ ミ ネ ー ト 鉄心 1 5 の押圧力 に よ り こ の空隙 を な く す こ と がで き 、 結果的 に は コ イ ル ボ ビ ン 7 と I 形 ラ ミ ネ ー ト 鉄心 1 2 の ク リ ア ラ ン ス C だ け の 空隙部が存在 す る ト ラ ン ス と な り 、 巻線 9 に発生 す る ジ ュ ー ル熱 も 効率的 に 鉄心を通 じ て 外部 に放熱 さ れ る こ と に な る 。  With the above configuration, even if there is an air gap between the windings as the winding 9, the pressing force of the C-shaped laminated iron core 15 does not affect the winding 9. This gap can be eliminated, and as a result, there is only a gap that is only clear clearance C of coil bobbin 7 and I-shaped laminated iron core 12. As a result, the Joule heat generated in the winding 9 is efficiently radiated to the outside through the iron core.

な お、 こ の放熱 に対 し て は 、 I 形 ラ ミ ネ ー ト 鉄心 1 2 の外周 面 に 合成樹脂 を コ ー テ ィ ン グ 、 塗布 な ど の方法 に よ り 絶縁層 を 形成 し て コ イ ル ボ ビ ン 7 の代わ り と す れば さ ら に ク リ ア ラ ン ス C を な く す こ と がで き 効果が一層得 ら れ る こ と に な る 。  For this heat dissipation, an insulating layer is formed on the outer peripheral surface of the I-shaped laminated iron core 12 by coating, applying, etc. a synthetic resin. If the coil bobbin 7 is used instead, the clearance C can be further eliminated, and the effect can be further obtained.

ま た 、 上記実施例で は絶縁 シ ー ト 1 6 を C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内側面 と 巻線 9 と の間 に介在 さ せ る 例を示 し た が C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内側面 に パ リ な どがな い状態 と す れ ば、 こ の絶縁 シ ー ト 1 6 を省略で き 、 一層放熱性 を高 め る こ と も で き る o  Further, in the above embodiment, an example is shown in which the insulating sheet 16 is interposed between the inner surface of the C-shaped laminated iron core 15 and the winding 9. If there is no paris on the inner surface of the net iron core 15, this insulating sheet 16 can be omitted, and the heat dissipation can be further improved.

ま た 、 絶縁 シ ー ト 1 6 と し て は第 4 図(a) 〜(d) に示す よ う に コ の字状、 方形体の 4 辺 に折曲片 1 7 を設 け 、 相対向 す る 2 つ を —方 に 、 残 り の 2 つ を 逆方 向 に 折 曲 し た 形状 、 単 な る シ ー ト 状、 あ る い は 厚み の あ る 形状 の も の を用 い る こ と がで き 、 そ の 材質 と し て は 紙、 不織布、 ボ リ エ ス テ ル フ ィ ル ム な ど の 熱伝導 性 ゃ絶緣性 の 優れた材料を 用 い る こ と がで き る 。 こ の う ち 、 第 5 図 に示す よ う に不織布 な ど の ス ポ ン ジ状 の絶緣 シ ー 卜 1 6 を 用 い た ¾ 口 ヽ ポ リ エ ス テ ル フ イ ノレ ム や紙 な どか ら な る も の に 比 ベて C 形 ラ ミ ネ ー ト 鉄心 1 5 の組込 み時 に 巻線 9 を よ り 弾性的 に押圧 し 、 第 6 図 に示 す よ う に絶緣 シ ー ト 1 6 と 巻線 9 と の密 着性 ^ 向上 さ せ て放熱性 を高 め 、 巻線 9 に対す る ス 卜 レ ス も 最 小 に抑 え る こ と がで き る 。 Also, as shown in Figs. 4 (a) to (d), the insulation sheet 16 is provided with bent pieces 17 on the four sides of the U-shape and the rectangular body so as to face each other. Use two of them, one for-and the other two bent in the opposite direction, a simple sheet, or a thicker one. As the material, a material having excellent heat conductivity and insulating properties, such as paper, non-woven fabric, and polyester film, can be used. Of this, 5 As shown in the figure, a sponge-like insulation sheet 16 such as a non-woven fabric is used for the mouth, which can be made of polyester finolem or paper. In comparison, when the C-shaped laminated iron core 15 is assembled, the winding 9 is pressed more resiliently, and as shown in FIG. 6, the insulating sheet 16 and the winding 9 are pressed. It is possible to improve heat dissipation by improving the heat dissipation, and to minimize the stress on the winding 9.

さ ら に 、 こ の絶緣 シ ー ト 1 6 の代わ り に C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内側面 に 絶縁材 を塗布、 コ 一 テ ィ ン グす る こ と で も 効果 は 得 ら れ る 。  In addition, the effect can be obtained by applying an insulating material to the inner surface of the C-shaped laminated iron core 15 instead of the insulating sheet 16 and coating it. It is.

ま た 、 I 形 ラ ミ ネ ー ト 鉄心 1 2 と C 形 ラ ミ ネ ー ト 鉄心 1 5 と は磁束 の流れ る 方向 に対 し て そ の突合せ面が 4 5 度の テ ー パ面 1 3 , 1 3 a で形成 さ れ る た め 、 こ こ に磁気ギ ャ ッ プ が形成 さ れて も C 形 ラ ミ ネ ー ト 鉄心 1 5 に よ る 外側磁脚への磁束 の直角 に 折れ曲 が る 部分の た め と 、 こ の突合せ部の面積 が従来 の突合 せ 部 の 面積 に 対 し て 約 1 . 4 倍 と な り 、 こ の突合せ 部 の 面積 の 増大 に よ っ て リ ー ケ ー ジ フ ラ ッ ク ス を大幅 に低減で き る こ と に る 。 な お、 上記実施例 に お い て テ ー ノ、。面 1 3 , 1 3 a は 4 5 度の角 度を持つ も の で示 し た が、 こ れは必ず し も 4 5 度 と す る 必要 は な く 種 々 な 角度 と す る こ と がで き る 。  In addition, the I-shaped laminated iron core 12 and the C-shaped laminated iron core 15 have a tapered surface whose abutment surface is 45 degrees in the direction of the magnetic flux flow. , 13a, even if a magnetic gap is formed here, it is bent at a right angle to the magnetic flux to the outer magnetic legs by the C-shaped laminated iron core 15. The area of the butted portion is approximately 1.4 times the area of the conventional butted portion, and the leakage area is increased due to the increase of the area of the butted portion. This can greatly reduce jiflex. In addition, in the above-mentioned embodiment, the teno. Although the surfaces 13 and 13a are shown as having an angle of 45 degrees, they need not necessarily be at 45 degrees, but may be at various angles. it can .

ま た 、 上記実施例 に お い て は 、 ト ラ ン ス を例 と し て示 し た が チ ョ ー ク コ ィ ルな ど に も 同様 な構成が適用 で き 同様 の効果 を 得 る こ と がで き る o  Further, in the above embodiment, the trans- lation is shown as an example, but a similar configuration can be applied to a choke coil or the like, and the same effect can be obtained. O

第 7 図 は I 形 ラ ミ ネ 一 ト 鉄心 1 2 と C 形 ラ ミ ネ ー ト 鉄心 1 5 の打 ち 抜 き 方法を示す も の で一対の C 形 ラ ミ ネ ー ト 鉄心 1 5 を フ ー プ幅 B に 対 し て垂直方向 に かつ 向 か い 合 わ せ に 位置 さ せ 、 片方の C 形 ラ ミ ネ ー ト 鉄心 1 5 を フ ー プ幅 B に対 し て垂直方 向 に ず ら し 、 向 か い 合 っ た C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内 側部 間 に 、 I 形 ラ ミ ネ ー 卜 鉄心 1 2 を斜 め に 位置 さ せ て 、 鉄心 フ ー プ 1 8 を連続 し て打 ち 抜 く も の で あ る 。 Fig. 7 shows the method of punching out the I-type laminated core 12 and the C-shaped laminated core 15. The pair of C-shaped laminated cores 15 Position vertically and opposite to the tape width B, One of the C-shaped laminated iron cores 15 is shifted vertically to the hoop width B, and the inner side of the C-shaped laminated iron cores 15 facing each other is shifted. In the meantime, the I-shaped laminated iron core 12 is positioned obliquely, and the iron core hoop 18 is punched out continuously.

以下、 実施例 2 〜実施例 5 に つ い て説明 す る が、 実施例 1 と 同一部分 は同一番号 を 付 し て説明 を省略 し て説明 す る 。  Hereinafter, Embodiments 2 to 5 will be described, but the same parts as those in Embodiment 1 will be denoted by the same reference numerals and description thereof will be omitted.

(実施例 2 )  (Example 2)

第 8 図 は特性向上を 目 的 と し て I 形 ラ ミ ネ ー ト 鉄心 1 2 の両 端 の三角 形状部 1 4 の テ ー パ面 1 3 に C 形 ラ ミ ネ ー ト 鉄心 1 5 の テ ー パ面 1 3 a を合致 さ せ た と き C 形 ラ ミ ネ ー ト 鉄心 1 5 の 突合せ部 よ り 外方 に突出 す る I 形 ラ ミ ネ ー ト 鉄心 1 2 の三角 形 状部 1 4 の先端の突出部 1 9 を溶接 し て 日 の字状 の閉磁路を構 成 し て コ イ ル部品 と し て い る 。  Fig. 8 shows the tapered surface 13 of the triangular shaped part 14 at both ends of the I-shaped laminated iron core 12 for the purpose of improving the characteristics of the C-shaped laminated iron core 15. When the tapered surface 13a is matched, the I-shaped laminated iron core 12 protrudes outward from the butted portion of the C-shaped laminated iron core 15. The triangular shaped portion of the laminated iron core 12 The projecting part 19 at the tip of 14 is welded to form a sun-shaped closed magnetic circuit to make a coil part.

ま た 、 第 9 図 に示す よ う に I 形 ラ ミ ネ ー ト 鉄心 1 2 の突出部 1 9 a は溶接性を 向上 さ せ る た め に 台形状 の形状 で あ っ て も よ い o  Also, as shown in Fig. 9, the protruding portion 19a of the I-shaped laminated iron core 12 may have a trapezoidal shape to improve the weldability.

第 8 図、 第 9 図 に示す形状 の I 形 ラ ミ ネ ー ト 鉄心 1 2 の突出 部 1 9 , 1 9 a を溶接す る こ と に よ り 第 1 0 図 に示す よ う に 、 突出部 1 9 b の溶接深 さ L は突出部 1 9 を形成 し な か っ た も の の溶接深 さ に 対 し て半分以下 に す る こ と が可能 と な り 、 溶接 に よ る 日 の字状 の閉磁路 に対す る 磁束 の流れ の妨 げ な ど磁気的 な 影響が最小限 に抑え ら れ、 突 出部 1 9 b の 渦電流損が減少 し 低 損失化、 低 リ ー ケ ー ジ 化が図 れ る こ と と な る 。  As shown in Fig. 10 by welding the protruding parts 19, 19a of the I-shaped laminated iron core 12 of the shape shown in Figs. The welding depth L of the portion 19b can be made to be less than half of the welding depth of the one without forming the projection 19, and The magnetic effects such as the obstruction of the magnetic flux flow to the closed magnetic circuit in the shape of a letter are minimized, and the eddy current loss of the protrusion 19b is reduced, resulting in lower loss and lower leakage. It will be possible to achieve

(実施例 3 )  (Example 3)

つ づ い て第 1 1 図 は 溶接性向上 と 特性向上を 目 的 に I 形 ラ ミ ネ ー ト 鉄心 1 2 の両端 の三角 形状部 1 4 の テ ー パ面 1 3 に C 形 ラ ミ ネ ー ト 鉄心 1 5 の テ ー パ面 1 3 a を合致 さ せ た と き C 形 ラ ミ ネ ー ト 鉄心 1 5 の突合せ部 2 0 よ り I 形 ラ ミ ネ ー ト 鉄心 1 2 の先端 は 内方 に 位置 さ せ た構成 と す る 。 こ の 時、 I 形 ラ ミ ネ 一 ト 鉄心 1 2 は C 形 ラ ミ ネ ー ト 鉄心 1 5 に よ り 挟み込ん だ う え で 第 1 3 図 に示 す よ う に 溶接部 2 1 は第 1 1 図の突合せ部 2 0 を 溶接固着す る こ と に よ り 、 2 点接合 で I 形 ラ ミ ネ ー ト 鉄心 1 2 を 溶接 に よ り 特性劣化 さ せ る こ と な く 、 日 の字状 の閉磁路 を構 成す る こ と がで き 、 低損失かつ 、 溶接作業が容易 と な り 、 生産 性 の優 れた コ イ ル部品 と す る こ と がで き る 。 Fig. 11 shows an I-shaped laminate for the purpose of improving weldability and properties. When the tapered surface 13a of the triangular shaped part 14 at both ends of the core core 12 matches the tapered surface 13a of the core 15 The tip of the I-shaped laminated iron core 12 is located inward from the butted part 20 of the core iron 15. At this time, the I-shaped laminated core 12 is sandwiched between the C-shaped laminated core 15 and the welded portion 21 is the first as shown in Fig. 13. By fixing the butt portion 20 in Fig. 1 by welding and welding, the I-shaped laminated iron core 12 is not deteriorated by welding at the two-point joint, so It is possible to construct a closed magnetic circuit in a shape, and it is possible to make the coil part with low loss, easy welding work, and excellent productivity.

ま た 、 I 形 ラ ミ ネ ー ト 鉄心 1 2 に高 グ レ ー ド鉄心た と え ば方 向性 ゲ イ 素鋼板を使用 し 、 C 形 ラ ミ ネ ー ト 鉄心 1 5 に無方向性 ゲ イ 素鋼板 を使用 す る と C 形 ラ ミ ネ ー ト 鉄心 1 5 も 方向性 ゲ イ 素鋼板 を使用 し た鉄損失 と 同 じ に な り 、 リ ー ケ ー ジ フ ラ ッ ク ス は C 形 ラ ミ ネ ー ト 鉄心 1 5 に無方向性 ゲ イ 素鋼板 を使用 し て い る た め 減少で き 、 C 形 ラ ミ ネ ー ト 鉄心 1 5 が無方向性 ゲ イ 素鋼 板 の た め容易 に溶接で き る 。  In addition, a high grade iron core, for example, a directional gay steel plate is used for the I-shaped laminated core 12, and a non-directional core for the C-shaped laminated core 15. When steel sheet is used, the C-shaped laminated iron core 15 also has the same iron loss as that using a directional gay steel sheet, and the leakage flux is C. Since the non-oriented gay element steel is used for the shaped laminating iron core 15, it can be reduced, and the C-shaped laminated iron core 15 is made of a non-directional gay element steel plate. Can be easily welded.

ま た 、 突合せ部 2 0 の形状 は第 1 2 図 に示す よ う に C 形 ラ ミ ネ ー ト 鉄心 1 5 の テ ー パ面 1 3 a の先端 に直線部 を設 け 、 平面 突合せ部 2 0 a と し て第 1 3 図 に示す よ う に溶接 し て も よ い。  As shown in Fig. 12, the shape of the butted portion 20 is such that a straight portion is provided at the tip of the tapered surface 13a of the C-shaped laminated iron core 15, and the flat butted portion 2 is formed. It may be welded as 0a as shown in Fig.13.

(実施例 4 )  (Example 4)

つ づ い て第 1 4 図 は特性向上 と 使用 す る 鉄心の プ レ ス 金型の 耐久性向上 を 目 指 し た も の で 、 一対 の C 形 ラ ミ ネ ー ト 鉄心 1 5 の磁脚幅寸法 を a と し た と き 、 内側 コ ー ナ ー 2 2 に a ノ 5 0 〜 a Z 5 の ア ー ル (以下 R と 称す) 2 3 を備 え た C 形 ラ ミ ネ ー ト 鉄 心 1 5 で 巻 線 9 が C 形 ラ ミ ネ ー ト 鉄 心 1 5 の 内 側 に 収 ま れ ば、 内 側 コ ー ナ ー 2 2 の R 2 3 は 大 き け れ ぼ大 き い 程 よ く 、 1 力 所で も か ま わ な い 。 Next, Fig. 14 aims to improve the characteristics and the durability of the press die of the iron core to be used. The magnetic legs of a pair of C-shaped laminated iron cores 15 are shown in FIG. When the width dimension is a, a C-shaped laminate with inner corners 22 provided with arcs 50 to aZ5 (hereinafter referred to as R) 23 is provided. If the winding 9 fits inside the C-shaped laminated core 15 with the core 15, the R 23 of the inner corner 22 is large and large. Of course, just one place is fine.

こ の よ う な 磁気回路 を構成 す る こ と に よ り 磁束密度 の 高 い 、 C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内側 コ ー ナ ー 2 2 に磁束が流 れや す く 、 漏 れ に く く な る た め励磁電流や鉄損や リ ー ケ ー ジ フ ラ ッ ク ス が減少 し て 、 効率 が よ く な り 、 し た が っ て 温度上昇 も 小 さ く 、 小型化がで き る た め 、 ゲ イ 素含有暈 の多 い鉄心を使用 し た り 、 鉄心 に焼鈍処理を行 っ た り 、 防磁 シ ー ル ド 、 シ ョ ー ト リ ン グを取付 け た り す る 必要がな く な る 。 ま た 、 使用 す る 鉄心の プ レ ス 金型の耐久性 も 向上す る こ と と な る 。  By constructing such a magnetic circuit, the magnetic flux density is higher, the magnetic flux easily flows to the inner corner 22 of the C-shaped laminated iron core 15, and the leakage is reduced. Excitation current, iron loss, and leakage flux are reduced due to the difficulty, efficiency is improved, and accordingly, the temperature rise is small and the size is reduced. For this purpose, iron cores with a large amount of molybdenum may be used, annealing may be performed on the iron core, and magnetic shields and short rings may be attached. You do not need to do this. In addition, the durability of the press die of the iron core to be used is also improved.

第 1 5 図 、 第 1 6 図 は C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内 側 コ ー ナ ー 2 2 に テ ー パ 2 4 を設 け た も の で同様の効果 を得 る こ と が で き る 。  Fig. 15 and Fig. 16 show that the same effect can be obtained by installing a taper 24 on the inner corner 22 of the C-shaped laminated iron core 15. Can be obtained.

(実施例 5 )  (Example 5)

つ づ い て第 1 7 図〜第 2 0 図 に つ い て説明 す る 。  Next, FIGS. 17 to 20 will be described.

第 1 7 図 は組立て性向上 と 品質向上を 目 的 と し た も の で巻線 9 に 中央磁脚 と し て所定の厚 さ に積層 さ れ幅方向 の 中心線上の 少 な く と も 1 力 所 に片面 に突出す る 嵌合片 2 5 を絞 り 出 し 隣接 す る I 形 ラ ミ ネ ー ト 鉄心 1 2 の嵌合片 2 5 の凹部 2 6 に 嵌合 し て I 形 ラ ミ ネ ー ト 鉄心 1 2 が I 形 ブ ロ ッ ク 鉄心 2 7 と し て組込 ま れ、 ま た 、 所定の厚 さ に 積層 さ れ コ ー ナ ー部 2 8 で、 かつ 、 有効磁路幅 の 外側 の位置 に上記 I 形 プ ロ ッ ク 鉄心 2 7 で説明 し た嵌合片 2 5 を 同様 に し て有 し 、 隣接す る C 形 ラ ミ ネ ー ト 鉄心 1 5 の嵌合片 2 5 の凹部 2 6 に嵌合 し て C 形 ラ ミ ネ ー ト 鉄心 1 5 を C 形 プ ロ ッ ク 鉄心 2 9 と し 外側磁脚 と し て組込 み 日 の字状 の 閉磁路鉄心を構成す る 。 嵌合片 2 5 の位置 は有効磁路幅 の外側 の位置、 す な わ ち I 形 ブ ロ ッ ク 鉄心 2 7 お よ び、 C 形 ブ ロ ッ ク 、 鉄心 2 9 の磁束密度が極 め て 低 い 箇所で あ る こ と が特性 を 劣化 す る こ と な く 目 的 を達成で き る た め重要で あ る 。 FIG. 17 is intended to improve the assemblability and the quality. The winding 9 is laminated at a predetermined thickness as a center magnetic leg on the winding 9, and at least one line on the center line in the width direction is provided. The fitting piece 25 protruding on one side is squeezed out at the force point, and the adjacent I-shaped laminate is fitted to the concave part 26 of the fitting piece 25 of the adjacent iron core 12 to fit the I-shaped laminate. The core iron core 12 is assembled as an I-shaped block iron core 27, and is laminated at a predetermined thickness at the corner 28 and the effective magnetic path width. Similarly, the fitting piece 25 described in the above-mentioned I-shaped block iron core 27 is provided at the outer position of the fitting piece 2 of the adjacent C-shaped laminated iron core 15. 5 recessed part 2 6 and C-shaped laminated iron core 1 5 Is used as the C-shaped block iron core 29, and as the outer magnetic legs, a sun-shaped closed magnetic circuit core is constructed. The position of the mating piece 25 is outside the effective magnetic path width, that is, the magnetic flux density of the I-type block iron core 27 and the C-type block and the iron core 29 is extremely high. It is important that the low point is attained without deteriorating the characteristics.

第 1 8 図 は C 形 プ ロ ッ ク 鉄心 2 9 を加圧、 組立て工程 の 断面 図 で あ り 、 C 形 ブ ロ ッ ク 鉄心 2 9 の 内側面で巻線 9 を加圧 す る た め C 形 プ ロ ッ ク 鉄心 2 9 の巻線 9 に接す る 面 は特 に平面で あ る こ と が重要で あ る 。 し た が っ て、 巻線 9 は必ず し も 整列巻線 で な く て も よ く 、 コ イ ルボ ビ ン 7 の巻線 ス ペ ー ス 内 に 巻線 9 が 入 る 設計 に す れ ば、 多 少、 巻線 9 の 外径 は 大 き く て も C 形 ブ 口 ッ ク 鉄心 2 9 の 内側面で加圧 す る た め巻線 9 を傷つ け る こ と な く 組立て可能で コ ア を プ ロ ッ ク 化す る こ と で う な り 振動が抑 え ら れ品質が向上す る 。  Fig. 18 is a cross-sectional view of the assembling process of pressurizing the C-type block iron core 29, because the winding 9 is pressurized on the inner surface of the C-type block iron core 29. It is important that the surface in contact with the winding 9 of the C-shaped block iron core 29 is particularly flat. Therefore, the winding 9 does not necessarily have to be an aligned winding, and if the winding 9 is designed to fit within the winding space of the coil bobbin 7. Even if the outside diameter of the winding 9 is large, it can be assembled without damaging the winding 9 because the inside surface of the C-shaped block iron core 29 is pressurized even if the outside diameter of the winding 9 is large. By blocking the core, vibration is suppressed and the quality is improved.

第 1 9 図(a) , (b)は嵌合片 2 5 の断面図で形状 と し て は (a)の三 角 形状、 (b)の 円形状 な どの半抜 き 状態の も の で あ れば同 一効果 が得 ら れ る 。  FIGS. 19 (a) and (b) are cross-sectional views of the mating piece 25, which are in a semi-open state such as a triangle in (a) and a circular in (b). If so, the same effect can be obtained.

第 2 0 図は上記 I 形 ブ ロ ッ ク 鉄心 2 7 、 C 形 ブ ロ ッ ク 鉄心 2 9 を用 い て ト ラ ン ス と し た完成品 を示す。  Fig. 20 shows a completed product using the I-type block iron core 27 and the C-type block iron core 29 as a transformer.

第 2 1 図 は 組立て性向上 と 品質向上を 目 的 と し た も の で I 形 ラ ミ ネ ー ト 鉄心 1 2 を積層 し コ イ ル ボ ビ ン 7 の 中心孔 1 1 に揷 入 し 、 上記 I 形 ラ ミ ネ ー ト 鉄心 1 2 の テ ー パ面 1 3 に 合致 す る テ ー パ面 1 3 a を足部両端 に有す る 巻線 9 に接す る 内側面 を 固 着部材 3 0 で軟固着 プ ロ ッ ク 化 し た一対の C 形 ラ ミ ネ ー 卜 鉄心 1 5 を巻線 9 上面 よ り 組込 み I 形 ラ ミ ネ ー ト 鉄心 1 2 の テ ー パ 面 1 3 の先端で C 形 ラ ミ ネ 一 ト 鉄心 1 5 の合致 し た ボ イ ン ト 3 1 を 溶接 し 、 第 2 5 図 に 示す よ う に 完成品 と す る 。 こ の方法 に よ れば軟固着 プ ロ ッ ク 化 し て い る た め 各 ラ ミ ネ ー 卜 鉄心の 積層端 面 の精度が あ ま り 要求 さ れず、 第 2 2 図 に示す組立て 時 の加圧 に よ り テ ー パ面 1 3 , 1 3 a が密着 し 、 特性向上が得 ら れ う な り 振動 も な く な る 。 ま た各 ラ ミ ネ ー 卜 鉄心を パ ラ パ ラ に プ レ ス す る た め プ レ ス 金型が シ ン プ ル で ブ レ ス の 回転数を上 げ る こ と が可能で し た が っ て コ ス ト 的 に も 安価 な も の と な る 。 Fig. 21 shows the purpose of improving the assemblability and the quality. The I-shaped laminated iron core 12 is laminated and inserted into the center hole 11 of the coil bobbin 7. The inner surface that is in contact with the windings 9 that have the taper surfaces 13a at both ends of the foot that has the taper surfaces 13a that match the taper surfaces 13 of the I-shaped laminated iron core 12 is fixed to the fixing member. Winding a pair of C-shaped laminated iron cores 15 that have been soft-fixed and blocked in 30. Windings 9 Built-in I-shaped laminated iron cores 12 from the top surface. At the end of the face 13, the matching point 31 of the C-shaped laminating iron core 15 is welded to complete the product as shown in Fig. 25. According to this method, since the soft fixation block is used, the accuracy of the laminated end faces of the respective laminating iron cores is not required so much, and the assembling process shown in Fig. 22 is not required. The taper surfaces 13 and 13a are brought into close contact with each other due to the pressurization, so that the characteristics can be improved and vibration can be eliminated. In addition, since each laminating iron core is pressed into a para-para, it is possible to increase the rotation speed of the brace with a simple press die. Therefore, it will be cost-effective and inexpensive.

固着部材 3 0 で の軟固着方法 は第 2 3 図(a>〜第 2 4 図(d) に示 す よ う に一対の C 形 ラ ミ ネ ー ト 鉄心 1 5 の 内側端面だ け に と ど ま ら ず テ ー パ面 1 3 a 以外で あ れば よ く 、 ま た 、 I 形 ラ ミ ネ 一 ト 鉄心 1 2 も 同様 に し て軟固着 ブ ロ ッ ク 化可能で あ る 。 C 形 ラ ミ ネ ー ト 鉄心 1 5 に つ い て は 外側端面 の み の 固着 は 形状 的 に テ ー パ面 1 3 a が開 く た め巻線 9 に接す る 面が有効的 で あ る 。 固着部材 3 0 の 材料 と し て は ボ リ エ ス テ ル フ イ ル ム 製 の 粘着 テ ー プ、 ア ル ミ ニ ウ ム な ど非磁性金属 の薄箔品 に 粘着材を施 し た も の 、 ま た は 、 成形樹脂 を溶融 さ せ た も の 、 ま た は 、 ゴ ム 、 ア ク リ ル系 な ど の 接着剤 な ど が あ げ ら れ同 様 の 効 果 が得 ら れ る c As shown in Fig. 23 (a) to Fig. 24 (d), the method of soft fixing with the fixing member 30 is limited to only the inner end faces of a pair of C-shaped laminated iron cores 15. It suffices if the taper surface 13a is not a part other than the tapered surface 13a, and the I-type laminated iron core 12 can be similarly made into a soft fixed block. For the laminated iron core 15, it is effective to fix the outer end face only because the tapered face 13 a is open because the tapered face 13 a is open. As the material of the fixing member 30, a non-magnetic metal thin foil product such as an adhesive tape made of a polyester film, aluminum or the like is provided with an adhesive material. The same effect can be obtained by extruding the molding resin or by melting the molding resin, or by using adhesives such as rubber or acrylic. C

産業上 の利用可能性 Industrial applicability

以上 の よ う に本発明 の コ イ ル部品 は構成 さ れ る た め 、 巻線や コ イ ル ボ ビ ン と 鉄心 と の ク リ ァ ラ ン ス を 少 な く す る こ と が で き る た め そ れ ら の 間 に 空気層が形成 さ れ る こ と が最小限 と な り 、 巻線 の 占積率 が向上 し し か も 放熱性 が著 し く 向上す る こ と と な 0 特 に C 形 ラ ミ ネ ー ト 鉄心で巻線 の外周 部 を押圧 す る た め 、 空 気層 の 低減化が一層図 れ、 う な り な ど の振動発生 も 最小限 に 抑 制す る こ と がで き る こ と に な る 。 ま た 、 I 形 ラ ミ ネ ー ト 鉄心、 ' C 形 ラ ミ ネ ー ト 鉄心を テ ー パ面を 用 い て突合せ て い る た め リ 一 ケ ー ジ フ ラ ッ ク ス の発生 も 著 し く 低減で き 、 最近 の高密度実装 に よ る 電子機器 の構成 に も 十分 な効果 を発揮す る こ と に な る 。 As described above, since the coil component of the present invention is configured, it is possible to reduce the clearance between the winding and the coil bobbin and the iron core. Therefore, the formation of an air layer between them is minimized, and the space factor of the windings is improved, and the heat dissipation is also significantly improved. 0 In particular, the outer periphery of the winding is pressed with a C-shaped laminated iron core, which further reduces the air space and minimizes the occurrence of snarling and other vibrations. And can be done. In addition, since the I-type laminated iron core and the 'C-shaped laminated iron core are butted using a tapered surface, the occurrence of leakage cage flux is also significant. It is possible to achieve a sufficient effect even in the configuration of electronic devices by recent high-density mounting.

さ ら に 、 組立て時 に 巻線を損傷 さ せ る こ と も な く 、 絶縁性 の 点で も 劣化せ ず信頼性 に富ん だ も の と す る こ と がで き る 。  In addition, the windings are not damaged during assembly, and the insulation is not degraded and the reliability is high.

ま た 、 I 形 ラ ミ ネ ー ト 鉄心 の 三角 形状部 の 先端 を C 形 ラ ミ ネ ー ト 鉄心の突合せ部 よ り 、 外方 ま た は 内方 に位置 さ せ溶接す る 構成の も の に あ っ て は、 溶接に よ る 渦電流損の低減、 低損失 ィ匕、 高効率化、 低 リ ー ケ ー ジ フ ラ ッ ク ス 化 な どの特性向上が図 れ る と と も に 、 さ ら に I 形 ラ ミ ネ ー ト 鉄心 と C 形 ラ ミ ネ ー ト 鉄 心 の材質を変 え低損失化、 低 リ ー ケ ー ジ フ ラ ッ ク ス 化を し て も 溶接作業性の 向上、 品質の安定が図れ生産性 に優れた も の と な る 。  In addition, the tip of the triangular part of the I-shaped laminated iron core is located outside or inward of the butted part of the C-shaped laminated iron core and welded. In addition to improvements in characteristics such as reduction of eddy current loss due to welding, low loss, high efficiency, and low leakage flux, Furthermore, even if the material of the I-type and C-type laminated iron cores is changed to achieve low loss and low leakage flux, the welding workability is improved. It can improve the quality and stabilize the quality, resulting in excellent productivity.

ま た 、 磁束密度の高 い C 形 ラ ミ ネ ー ト 鉄心の 内側 コ ー ナ ー の R お よ び テ ー ノ、。 を 設 け た も の に あ っ て は よ り 磁束 が流 れ や す く 、 漏 れ に く く な る た め さ ら に 低損失化、 高効率化、 低 リ ー ケ ー ジ フ ラ ッ ク ス 化が図れ、 温度上昇 も 低 く な り 、 小型化が可 能 と な り 、 ゲ イ 素含有量の多 い鉄心を使用 し た り 、 鉄心 に焼鈍 処理 を 行 っ て 使 用 す る 必要 も な く 低 コ ス 卜 で 経済性 に も 優 れ て 、 ま た 、 プ レ ス 金型 の耐久性 も 向上す る も の と な る 。  Also, the R and teno of the inner corner of the C-shaped laminated iron core with high magnetic flux density. With the installation of the magnetic flux, the magnetic flux is more likely to flow and the leakage is reduced, so the loss is reduced, the efficiency is increased, and the leakage flux is reduced. The use of iron cores with a high content of Ga or annealing of iron cores can be achieved by reducing the temperature, lowering the temperature, and enabling downsizing. It is unnecessary, has low cost and is excellent in economy, and also improves the durability of the press mold.

ま た 、 I 形 ブ ロ ッ ク 鉄心 と C 形 ブ ロ ッ ク 鉄心 と し た も の に あ っ て は 、 低振動化が図れ、 巻線 の 占積率が向上す る こ と に な o In addition, in the case of the I-type block iron and the C-type block iron, the vibration can be reduced and the space factor of the windings can be improved. o

ま た 、 I 形 ブ ロ ッ ク 鉄心 と C 形 ブ ロ ッ ク 鉄心を軟固着材で軟 固着 し た も の に あ っ て は 、 鉄心組立 て時 に パ ラ パ ラ に な ら ず、 作業性 が よ く 、 C 形 ラ ミ ネ ー ト 鉄心の 内側端面全体で卷線 を加 圧 で き る た め 、 巻線を傷つ け る こ と な く 、 ま た、 巻線 ス ペ ー ス を多 く 取 る こ と がで き 、 小型化、 薄型化が可能 と な る だ け で な く 、 軟固着鉄心 ブ ロ ッ ク の た め 、 寸法精度 も 必要 と せ ず鉄心一 枚一枚 に 自 由 度が あ る た め溶接時 の加圧 に て必要 な精度 が得 ら れ、 鉄心一枚一枚が確実 に接合 さ れ る た め特性お よ び う な り 不 良や鉄心 プ ロ ッ ク 寸法不良が な く な る 。  Also, when the I-type block iron and the C-type block iron are soft-fixed with a soft-fixing material, they do not become loose when assembling the core. Since the winding is pressurized on the entire inner end face of the C-shaped laminated iron core, the winding is not damaged, and the winding space is maintained. In addition to being able to reduce the size and thickness of the core, it is possible to take a large amount of The required accuracy is obtained by the pressurization during welding due to the flexibility of the core, and the iron cores are securely joined one by one, resulting in poor characteristics and poor core performance. Lock defect is eliminated.

ま た 、 プ レ ス の回転数が上 げ ら れ鉄心の生産性向上 と な る な ど数多 く の利点を有す る も の で あ る 。  In addition, it has many advantages, such as increasing the rotation speed of the press and improving the productivity of the iron core.

Claims

求 の 範 囲 Range of request 巻線の 中央部 に組込 ま れ る 中央磁脚 と し て両先端 に 両 テ一ノ 面 を ί守つ 三角 形状部 を備 え た I 形 ラ ミ ネ ー 卜 鉄心を 用 い、 両側磁脚 と し て両端部 に上記 I 形 ラ ミ ネ ー ト 鉄心の 三角 形状部の —方 の テ ー パ面 に 合致す る テ ー パ面を有す る 一対 の C 形 ラ ミ ネ冑ー ト 鉄心 を 用 い 、 こ の 一対 の c 形 ネ ー ト 鉄心を I 形 ラ ミ ネ ー ト 鉄心 に対 し て巻線 の外側面を C 形 ラ ミ ネ 一 ト 鉄心の 内側面で押圧 す る よ う に 結合 し た こ と を特徴 と す る コ イ ル部品。 I-type laminating iron core with a triangular-shaped part at both ends that protects both teno surfaces is used as the center magnetic leg incorporated in the center of the winding. A pair of C-shaped laminar arms with tapered surfaces at both ends that match the tapered surface of the triangular-shaped portion of the iron core at both ends Using a core, press the pair of c-shaped cores against the I-shaped laminating core and press the outer surface of the winding with the inner surface of the C-shaped laminating core. A coil part characterized in that it is joined as described above. 請求の範囲第 1 項 に お い て、 少 な く と も 両端 に鍔 を有す る コ イ ソレボ ビ ン に巻線を巻回 し た も の を用 い た こ と を特徵 と す る コ イ ル部 □ In claim 1, it is characterized in that a coil wound around at least a coil bobbin having flanges at both ends is used. Ill part □ DD  DD 請求の範囲第 1 項 に お い て、 C 形 ラ ミ ネ ー ト 鉄心の 内側面 と 巻線の外側面 と の間 に絶縁 シ ー ト を介在 さ せ た を特 徴 と す る コ ィ ル部 Π αΠ ο A coil according to claim 1, characterized in that an insulation sheet is interposed between the inner surface of the C-shaped laminated iron core and the outer surface of the winding. Part Π αΠ ο 請求の範囲第 1 項 に お い て、 一対の C 形 ラ ミ ネ ー ト 鉄心を I 形 ラ ミ ネ 一 ト 鉄心に組合せ た と き C 形 ラ ミ ネ ー ト 鉄心の 突合せ部 よ り 外方 に突出 す る I 形 ラ ミ ネ ー ト 鉄心の三角 形 状部 の先端を溶接 し て 日 の字状 の閉磁路を構成 し た こ と を 特徵 と す る コ ィ ル部品。 In Claim 1, when a pair of C-shaped laminated iron cores is combined with an I-shaped laminated iron core, the outer side of the butted portion of the C-shaped laminated iron cores A coil part characterized by forming a sun-shaped closed magnetic circuit by welding the tip of a triangular-shaped part of an I-shaped laminated iron core that protrudes from the core. 請求の範囲第 1 項 に お い て、 一対の C 形 ラ ミ ネ ー ト 鉄心をIn claim 1, a pair of C-shaped laminated iron cores are used. I 形 ラ ミ ネ 一 ト 鉄心 に組合せ た と き C 形 ラ ミ ネ ー ト 鉄心の 突合 せ 部 よ り I 形 ラ ミ ネ ー ト 鉄心 の 先端 を 内 方 に 位 置 さ せ 、 c 形 ラ ミ ネ ー ト 鉄心の突合せ部を溶接 し て 日 の 字状 の 閉磁路 を構成 し た こ と を特徴 と す る コ イ ル部品。 6 請 Tl 求の範囲第 5 項 に お い て 、 I 形 ラ ミ ネ ー ト 鉄心 と C 形 ラ 1形α -11 When combined with an I-shaped laminating core, the tip of the I-shaped laminating iron core is positioned inward from the butted portion of the C-shaped laminating iron core, and the c-shaped laminating core is positioned. A coil component characterized in that the butted portion of a net core is welded to form a closed magnetic circuit in the shape of a sun. 6 In the scope of the request for Tl, in paragraph 5, I-type laminated iron core and C-type la 1 type α-11 ミ ネ青一 ト 鉄心の材質を異 な ら せ 、 C 形 ラ ミ ネ ー ト 鉄心の突 合せ部 を 溶接 し て 日 の字状 の閉磁路 を構成 し た こ と を特徴 と す る コ ィ ル部品。  Minute blue iron The core is made of a different material, and the butted part of the C-shaped laminated iron core is welded to form a sun-shaped closed magnetic circuit. Parts. 7 請求の範囲第 1 項 に お い て、 一対の C 形 ラ ミ ネ ー ト 鉄心の 両側磁脚幅寸法を a と し た時、 内側 コ ー ナ ー に a 5 0 〜 a / 5 の ァ ー ル( R )を備 え た C 形 ラ ミ ネ ー ト 鉄心を組込ん と を特徵 と す る コ イ ル部品。 7 In claim 1, when the width of the magnetic legs on both sides of a pair of C-shaped laminated iron cores is a, the inner corner has an a 50 to a / 5 key. A coil part characterized by incorporating a C-shaped laminated iron core with a roll (R). 8 . 請求の範囲第 1 項 に お い て、 一対の C 形 ラ ミ ネ ー ト 鉄心の 両側磁脚 の 内側 コ ー ナ 一 に テ ー パ を設 け た こ と を特徴 と す る コ ィ ル部 D αD  8. A coil according to claim 1, characterized in that a taper is provided on one of the inner corners of the magnetic legs on both sides of the pair of C-shaped laminated iron cores. Part D αD 9 . 請求の範囲第 1 項 に お い て、 I 形 ラ ミ ネ ー ト 鉄心で は幅方 向 の 中心線 に沿 つ た位置 の少な く と も 1 力 所 に 、 C 形 ネ 一 ト 鉄心で は コ ー ナ 一部で、 かつ 、 有効磁路幅の 外側 の 位置 に 各片面 に突 出 す る 嵌合片 を絞 り 出 し 、 各 ラ ミ ネ 一 ト 鉄心の嵌合片を 隣接す る ラ ミ ネ ー ト 鉄心の嵌合片 の 凹部 に 嵌合 し て各 ラ ミ ネ — ト 鉄心を プ ロ ッ ク イヒ し た構成 と し と を特徴 と す る コ ィ ル部 Π  9. In claim 1, in the I-shaped laminated iron core, at least one point along the center line in the width direction shall have a C-shaped laminated iron core. In this case, the fitting pieces protruding from each side are squeezed out to a position outside the effective magnetic path width at a part of the corner, and the fitting pieces of each laminating iron core are placed adjacent to each other. The coil section is characterized in that each of the laminating iron cores is configured to be fitted into the recess of the mating piece of the laminating iron core to block the laminating iron core. an  an 0 . 請求の範囲第 1 項 に お い て、 一対の C 形 ラ ミ ネ ー ト 鉄心 の 内側端部 を固着部材で軟固着 し て ブ ロ ッ ク 化 し 、 I 形 ラ ミ ネ 一 ト 鉄心 に対 し て巻線の外側面を C 形 ラ ミ ネ ー ト 鉄心 の 内側面 で押圧 す る よ う 結合 し た こ と を特徴 と す る コ ィ ノレ 部 DD o  0. In claim 1, the inner ends of the pair of C-shaped laminated iron cores are soft-fixed with a fixing member to form a block, and the I-shaped laminated iron core is formed. The outer surface of the winding is pressed against the inner surface of the C-shaped laminated iron core. 求の範囲第 1 項 に お い て、 C 形 ラ ミ ネ ー ト 鉄心お よ び ラ ミ ネ ー ト 鉄心の テ ー パ面以外 の 端面 を固着部材で軟 固着 し て ブ ロ ッ ク ィ匕 し た こ と を特徴 と す る コ イ ル部品。In section 1 of the scope of the claim, the C-shaped laminated iron core and the end faces other than the tapered surface of the laminated iron core are softened with a fixing member. A coil part characterized by being fixed and blocked. . 両端が略三角 形状 に形成 さ れ た I 形鉄心 と 、 こ の I 形鉄 心の両端 に配置 さ れ両側磁脚 の端部 に I 形鉄心の両端 の 略 三角 形状 の テ ー パ面 に 合致す る テ ー パ面 を設 け た—対 の C 形鉄心 に お い て、 前記一対の C 形鉄心を フ ー プ幅 に 対 し て 垂直方向 に かつ 向 か い合 わ せ に 位置 さ せ、 片方の C 形鉄心 を フ ー プ幅 に対 し て垂直方向 に ず ら し 、 向 か い合 っ た C 形 鉄心の 内側部間 に前記 I 形鉄心を斜 め に位置 さ せ る よ う に 鉄心 フ ー プを連続 し て打 ち 抜 く こ と を特徴 と す る コ イ ル部 品 に用 い る 鉄心の打 ち抜 き 方法。 An I-shaped iron core with both ends formed in a substantially triangular shape, and an approximately triangular tapered surface at both ends of the I-shaped iron core placed at both ends of the I-shaped iron core at both ends of the magnetic legs. Matched taper surfaces are provided—with a pair of C-shaped iron cores, the pair of C-shaped iron cores are positioned vertically and opposite to each other with respect to the hoop width. Then, shift one of the C-shaped iron cores vertically with respect to the hoop width, and position the I-shaped iron core obliquely between the insides of the opposed C-shaped iron cores. A method for punching out iron cores for coil parts, which is characterized in that core hoops are punched out continuously.
PCT/JP1994/000241 1993-02-19 1994-02-17 Coil component and method of punching core used for the coil component Ceased WO1994019811A1 (en)

Applications Claiming Priority (12)

Application Number Priority Date Filing Date Title
JP5/30126 1993-02-19
JP5030126A JP2845075B2 (en) 1993-02-19 1993-02-19 Coil parts
JP5/35035 1993-02-24
JP3503593A JP2998478B2 (en) 1993-02-24 1993-02-24 Iron core punching method
JP5059940A JPH06275450A (en) 1993-03-19 1993-03-19 Coil part
JP5/59940 1993-03-19
JP5/63694 1993-03-23
JP5063694A JPH06275445A (en) 1993-03-23 1993-03-23 Coil parts
JP06783293A JP3362433B2 (en) 1993-03-26 1993-03-26 Coil parts
JP5/67832 1993-03-26
JP5/150065 1993-06-22
JP5150065A JPH0722247A (en) 1993-06-22 1993-06-22 Coil parts

Publications (1)

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WO1994019811A1 true WO1994019811A1 (en) 1994-09-01

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WO (1) WO1994019811A1 (en)

Cited By (3)

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Publication number Priority date Publication date Assignee Title
CN107112113A (en) * 2015-05-27 2017-08-29 株式会社日立产机系统 Laminated core structure, and transformer including the laminated core structure
US20190164680A1 (en) * 2017-11-27 2019-05-30 Premo, S.A. Inductor device with light weight configuration
CN114141523A (en) * 2021-11-29 2022-03-04 宁波汇芯智能装备有限公司 A kind of manufacturing method of high performance power inductor

Families Citing this family (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4447475B2 (en) * 2005-01-20 2010-04-07 株式会社タムラ製作所 Magnetic core for transformer
CN104575975B (en) * 2015-01-15 2017-02-22 王永法 Transformer core
CN120637060B (en) * 2025-08-18 2025-10-17 四川智翔电器有限公司 Low-noise three-phase dry-type transformer

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JPS5260661U (en) * 1975-10-30 1977-05-04
JPS5656632U (en) * 1979-10-08 1981-05-16
JPS62154626U (en) * 1986-03-25 1987-10-01

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JPS5260661U (en) * 1975-10-30 1977-05-04
JPS5656632U (en) * 1979-10-08 1981-05-16
JPS62154626U (en) * 1986-03-25 1987-10-01

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107112113A (en) * 2015-05-27 2017-08-29 株式会社日立产机系统 Laminated core structure, and transformer including the laminated core structure
CN107112113B (en) * 2015-05-27 2019-07-19 株式会社日立产机系统 Laminated core structure, and transformer provided with the same
US20190164680A1 (en) * 2017-11-27 2019-05-30 Premo, S.A. Inductor device with light weight configuration
US11527349B2 (en) * 2017-11-27 2022-12-13 Premo, S.A. Inductor device with light weight configuration
CN114141523A (en) * 2021-11-29 2022-03-04 宁波汇芯智能装备有限公司 A kind of manufacturing method of high performance power inductor

Also Published As

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CN1102533A (en) 1995-05-10
CN1042866C (en) 1999-04-07

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