WO1994019497A1 - Method and apparatus for producing iron - Google Patents
Method and apparatus for producing iron Download PDFInfo
- Publication number
- WO1994019497A1 WO1994019497A1 PCT/FI1994/000023 FI9400023W WO9419497A1 WO 1994019497 A1 WO1994019497 A1 WO 1994019497A1 FI 9400023 W FI9400023 W FI 9400023W WO 9419497 A1 WO9419497 A1 WO 9419497A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- reactor
- concentrate
- slag
- post
- layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B13/00—Making spongy iron or liquid steel, by direct processes
- C21B13/0006—Making spongy iron or liquid steel, by direct processes obtaining iron or steel in a molten state
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B11/00—Making pig-iron other than in blast furnaces
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B3/00—Hearth-type furnaces, e.g. of reverberatory type; Electric arc furnaces ; Tank furnaces
- F27B3/10—Details, accessories or equipment, e.g. dust-collectors, specially adapted for hearth-type furnaces
- F27B3/22—Arrangements of air or gas supply devices
- F27B3/225—Oxygen blowing
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/12—Casings; Linings; Walls; Roofs incorporating cooling arrangements
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D17/00—Arrangements for using waste heat; Arrangements for using, or disposing of, waste gases
- F27D17/30—Arrangements for extraction or collection of waste gases; Hoods therefor
- F27D17/304—Arrangements for extraction or collection of waste gases; Hoods therefor specially adapted for electric arc furnaces
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21B—MANUFACTURE OF IRON OR STEEL
- C21B2100/00—Handling of exhaust gases produced during the manufacture of iron or steel
- C21B2100/40—Gas purification of exhaust gases to be recirculated or used in other metallurgical processes
- C21B2100/44—Removing particles, e.g. by scrubbing, dedusting
Definitions
- the present invention relates to a method and an apparatus for producing iron by melt reduction of concentrate or prereduced concentrate in a melt bath in a reactor, e.g. a converter, wherein concentrate or prereduced and partially molten concentrate and carbonaceous reducing agent, such as coal, is supplied to the melt bath consisting of a layer of molten iron and a layer of slag floating thereon; oxygen-containing gas, such as hot air, is blown into a so-called post-combustion zone by means of blowpipes towards the slag layer in order to bring about combustion of the reduction gases being discharged so as to heat the melt bath; the hot exhaust gases produced are discharged through an outlet in the roof of the reactor.
- a reactor e.g. a converter
- concentrate or prereduced and partially molten concentrate and carbonaceous reducing agent such as coal
- the method according to the invention is characterized in that oxygen-containing gas is blown into a post-combustion zone in the converter, which zone is shielded from the walls of the reactor by cooled panels so as to prevent the slag and metal drops splashing up during the blowing from reaching the uncooled walls of the reactor in the gas phase.
- the apparatus for producing iron by melt reduction of concentrate is characterized in that a shield made of cooled panels is arranged to shield the post-combustion zone from the tile walls of the reactor or corresponding means in an area between the slag layer and the outlet for exhaust gases.
- the post-combustion takes place in a space shielded by cooled panels from the remaining parts of the reactor.
- the panel or panels prevent hot molten drops, which splash up into the gas phase in the post-combustion stage, from reaching the tile walls of the reactor.
- the panel which may be, for instance, water-, gas- or steam-cooled, endures the wear of these drops considerably better than the uncooled tile wall.
- the panel can be provided with a heat-insulating layer on its outside in order to prevent unnecessary cooling in the remaining part of the reactor. In most cases a protecting layer of solidified drops is anyhow formed on the panels.
- the cooled panel is preferably shaped as an upright cylinder disposed concentrically between the surface of the slag and the gas outlet.
- the cylinder surrounds thereby the post-combustion zone of the reactor.
- the cooled panel can, if needed, be widened at its upper or lower end so that the shielded zone takes the form of a frustum of cone.
- the gas volumes can be so large that it is advantageous to widen the space shielded by the panels at its lower end.
- the shield can have a square, rectangular or, for instance, hexagonal cross section.
- the shield is thus formed of plane water-cooled panels or membrane walls, which is an advantage in the manufacturing stage.
- the cooled panels are preferably fastened to the roof of the reactor. If needed, openings can be provided in the upper part of the panels or between the panels and the roof of the reactor so that also gases produced outside the shielded part can flow to the gas outlet. Possibly these gases could be withdrawn from the reactor through a separate gas outlet.
- the lower edge of the cooled panels can in certain cases be allowed to reach the slag surface.
- a gap between the slag surface and the panels or the openings in the lower parts of the panels allows the gases to flow, if necessary, from the space outside the post-combustion zone via the shielded zone to the gas outlet.
- the oxygen-containing gas required in the post-combustion stage is preferably introduced tangentially into the converter by means of one or several blowpipes so that the hot gases flowing upwards form a vortex in the shielded part of the reactor already, thereby promoting the formation of a vortex in the flame chamber.
- the illustrated plant comprises a converter 10 for melt reduction of prereduced molten concentrate.
- the converter is internally lined with tiles 11.
- the gas outlet 12 of the converter is connected to a flame chamber 14 for prereduction and smelting of concentrate.
- the flame chamber is provided with water-cooled membrane walls 15.
- a reactor 16 having e.g. a fluidized bed is disposed on top of the flame chamber in order to preheat the concentrate.
- Concentrate is introduced into the reactor chamber 17 of the reactor 16 through an inlet 18. Hot gases from the flame chamber are fed through an opening 20 into the bottom of the reactor.
- the concentrate is preheated by the exhaust gases in the reactor chamber and flows entrained by the upwards flowing gases via the upper part of the reactor to a particle separator 22. A portion of the preheated concentrate is recycled to the reactor chamber whereas another portion is passed to the flame chamber through a channel 24.
- Carbonaceous reducing agent 26 is at the same time introduced into the flame chamber.
- the preheated concentrate is prereduced and smelts in the flame chamber and flows down to the converter for final reduction of the iron oxide in the melt bath 28, 30 of the converter.
- the melt bath consists of a iron layer 28 on the bottom of the converter and a slag layer 30 on top of the iron layer.
- Coal 32 and hot blast air 34 is introduced into the converter through openings in the bottom of the converter. Iron and slag is withdrawn through an outlet 36 in the side of the converter.
- oxygen-containing gas such as hot blast air
- a post-combustion zone 37 oxygen-containing gas, such as hot blast air
- the blast air is blown in tangentially by the blowpipes so that upwards flowing gases form a vortex and thereby promote the formation of a vortex in the flame chamber.
- the blast air brings about a vigorous turbulence in the slag layer while the reducing gases are combusted developing heat.
- the vigorous turbulence results in a good heat transfer in the post-combustion zone between the gas phase and the slag and metal drops splashing up.
- the post-combustion zone in the converter is shielded by cooled panels 42.
- the panels have been formed by extending the cooled walls 15 of the flame chamber downward into the converter.
- the final reduction is effected by means of carbon dissolved in the metal layer.
- Hot blast air is used for the post-combustion which supplies energy to the slag layer 30 as well as the metal layer 28.
- the slag layer is thin in comparison with the iron layer.
- Other corresponding melt bath processes can use oxygen gas in a post-combustion stage, have a considerably thicker slag layer than iron layer and inject the whole amount of coal from above into the gas phase or the slag layer. In these processes the post-combustion supplies energy primarily to the expanding slag layer. Reduction is achieved by means of coke particles and iron drops suspended in the slag.
- the invention is not intended to be restricted to the above described and illustrated embodiment, in which the invention primarily is described in connection with melt reduction in a process with prereduction in a flame chamber.
- the invention can as well be used in various converter processes.
- the invention can be modified in many ways within the scope of the inventive idea defined in the appended claims.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Environmental & Geological Engineering (AREA)
- Manufacture Of Iron (AREA)
- Carbon Steel Or Casting Steel Manufacturing (AREA)
- Furnace Details (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
- Manufacture And Refinement Of Metals (AREA)
Abstract
Description
Claims
Priority Applications (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| AU58854/94A AU673049B2 (en) | 1993-02-26 | 1994-01-21 | Method and apparatus for producing iron |
| BR9406272-2A BR9406272A (en) | 1993-02-26 | 1994-01-21 | Process and apparatus for producing iron |
| JP6518683A JPH08506858A (en) | 1993-02-26 | 1994-01-21 | Method and apparatus for producing iron |
| EP94905111A EP0686204A1 (en) | 1993-02-26 | 1994-01-21 | Method and apparatus for producing iron |
| KR1019950703611A KR960701224A (en) | 1993-02-26 | 1994-01-21 | METHOD AND APPARATUS FOR PRODUCING IRON |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FI930864A FI93027C (en) | 1993-02-26 | 1993-02-26 | Method and apparatus for making iron |
| FI930864 | 1993-02-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO1994019497A1 true WO1994019497A1 (en) | 1994-09-01 |
Family
ID=8537466
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/FI1994/000023 Ceased WO1994019497A1 (en) | 1993-02-26 | 1994-01-21 | Method and apparatus for producing iron |
Country Status (11)
| Country | Link |
|---|---|
| EP (1) | EP0686204A1 (en) |
| JP (1) | JPH08506858A (en) |
| KR (1) | KR960701224A (en) |
| CN (1) | CN1121358A (en) |
| AU (1) | AU673049B2 (en) |
| BR (1) | BR9406272A (en) |
| CA (1) | CA2156631A1 (en) |
| FI (1) | FI93027C (en) |
| TW (1) | TW260711B (en) |
| WO (1) | WO1994019497A1 (en) |
| ZA (1) | ZA94772B (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998029573A1 (en) * | 1996-12-27 | 1998-07-09 | Kabushiki Kaisha Kobe Seiko Sho | Production method of metallic iron |
| WO2000001854A1 (en) * | 1998-07-01 | 2000-01-13 | Technological Resources Pty. Ltd. | Direct smelting vessel and direct smelting process |
| WO2005103305A1 (en) * | 2004-04-26 | 2005-11-03 | Technological Resources Pty Limited | Metallurgical processing installation |
| CZ299875B6 (en) * | 1997-09-26 | 2008-12-17 | Technological Resources Pty. Ltd. | Process for producing metals by direct smelting from metal oxides |
| CZ301945B6 (en) * | 1998-07-01 | 2010-08-11 | Technological Resources Pty. Ltd. | Direct smelting process |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101419404B1 (en) * | 2012-07-30 | 2014-07-15 | 주식회사 포스코 | Heat treatment equipment and method for heat treatment of material us the same |
| DE102020215140A1 (en) * | 2020-12-01 | 2022-06-02 | Sms Group Gmbh | Process and melting unit for pyrometallurgical melting of raw materials containing metal, residues and/or secondary residues |
| CN112725645A (en) * | 2020-12-22 | 2021-04-30 | 大冶市兴进铝业有限公司 | Novel aluminium alloy preparation device |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4309025A (en) * | 1979-10-04 | 1982-01-05 | Thyssen Aktiengesellschaft | Apparatus for carrying out metallurgical reactions in a ladle |
| DE3427087C1 (en) * | 1984-07-19 | 1986-04-10 | Mannesmann AG, 4000 Düsseldorf | Metallurgical vessel |
Family Cites Families (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SE9103412L (en) * | 1990-11-20 | 1992-05-21 | Mitsubishi Materials Corp | STORAGE WATER-COOLED COAT FOR OVEN |
| DE4103508A1 (en) * | 1991-02-06 | 1992-08-13 | Kortec Ag | METHOD AND DEVICE FOR COOLING VESSEL PARTS FOR CARRYING OUT PYRO METHODS, IN PARTICULAR METALLURGICAL TYPE |
| AU682578B2 (en) * | 1994-02-16 | 1997-10-09 | University Of Melbourne, The | Internal refractory cooler |
-
1993
- 1993-02-26 FI FI930864A patent/FI93027C/en not_active IP Right Cessation
-
1994
- 1994-01-21 WO PCT/FI1994/000023 patent/WO1994019497A1/en not_active Ceased
- 1994-01-21 AU AU58854/94A patent/AU673049B2/en not_active Expired - Fee Related
- 1994-01-21 BR BR9406272-2A patent/BR9406272A/en unknown
- 1994-01-21 CA CA002156631A patent/CA2156631A1/en not_active Abandoned
- 1994-01-21 KR KR1019950703611A patent/KR960701224A/en not_active Withdrawn
- 1994-01-21 JP JP6518683A patent/JPH08506858A/en active Pending
- 1994-01-21 EP EP94905111A patent/EP0686204A1/en not_active Withdrawn
- 1994-01-21 CN CN94191797A patent/CN1121358A/en active Pending
- 1994-02-04 ZA ZA94772A patent/ZA94772B/en unknown
- 1994-02-17 TW TW083101316A patent/TW260711B/zh active
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4309025A (en) * | 1979-10-04 | 1982-01-05 | Thyssen Aktiengesellschaft | Apparatus for carrying out metallurgical reactions in a ladle |
| DE3427087C1 (en) * | 1984-07-19 | 1986-04-10 | Mannesmann AG, 4000 Düsseldorf | Metallurgical vessel |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO1998029573A1 (en) * | 1996-12-27 | 1998-07-09 | Kabushiki Kaisha Kobe Seiko Sho | Production method of metallic iron |
| US6063156A (en) * | 1996-12-27 | 2000-05-16 | Kabushiki Kaisha Kobe Seiko Sho | Production method of metallic iron |
| CN1070923C (en) * | 1996-12-27 | 2001-09-12 | 株式会社神户制钢所 | Production method of metallic iron |
| CZ299875B6 (en) * | 1997-09-26 | 2008-12-17 | Technological Resources Pty. Ltd. | Process for producing metals by direct smelting from metal oxides |
| WO2000001854A1 (en) * | 1998-07-01 | 2000-01-13 | Technological Resources Pty. Ltd. | Direct smelting vessel and direct smelting process |
| RU2221051C2 (en) * | 1998-07-01 | 2004-01-10 | Текнолоджикал Ресорсиз Пти. Лтд. | Reservoir for direct melting and method of direct melting |
| CZ300875B6 (en) * | 1998-07-01 | 2009-09-02 | Technological Resources Pty. Ltd. | Direct smelting vessel and direct smelting process |
| CZ301945B6 (en) * | 1998-07-01 | 2010-08-11 | Technological Resources Pty. Ltd. | Direct smelting process |
| WO2005103305A1 (en) * | 2004-04-26 | 2005-11-03 | Technological Resources Pty Limited | Metallurgical processing installation |
| EA010709B1 (en) * | 2004-04-26 | 2008-10-30 | Текнолоджикал Ресорсиз Пти Лимитед | Metallurgical processing installation |
| US7947217B2 (en) | 2004-04-26 | 2011-05-24 | Technological Resources Pty. Limited | Metallurgical processing installation |
Also Published As
| Publication number | Publication date |
|---|---|
| CN1121358A (en) | 1996-04-24 |
| ZA94772B (en) | 1995-08-04 |
| AU673049B2 (en) | 1996-10-24 |
| CA2156631A1 (en) | 1994-09-01 |
| FI930864A7 (en) | 1994-08-27 |
| BR9406272A (en) | 2002-06-18 |
| EP0686204A1 (en) | 1995-12-13 |
| JPH08506858A (en) | 1996-07-23 |
| TW260711B (en) | 1995-10-21 |
| FI93027B (en) | 1994-10-31 |
| KR960701224A (en) | 1996-02-24 |
| AU5885494A (en) | 1994-09-14 |
| FI930864A0 (en) | 1993-02-26 |
| FI93027C (en) | 1995-02-10 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CA2381036C (en) | A direct smelting process | |
| CA1286113C (en) | Method for the melt reduction of iron ores | |
| EP0693561B1 (en) | Electric arc furnace post-combustion method | |
| KR101349238B1 (en) | Direct smelting plant | |
| US4827486A (en) | Process for increasing the energy input in electric arc furnaces | |
| RU2154110C2 (en) | Device for producing molten conversion pig iron | |
| KR100611692B1 (en) | Direct smelting method and apparatus | |
| US5472478A (en) | Reduction of metal oxides and vessel | |
| EP3077552B1 (en) | Smelting process and apparatus | |
| AU673049B2 (en) | Method and apparatus for producing iron | |
| CA2411789A1 (en) | A direct smelting process and apparatus | |
| US5993510A (en) | Process for working up combustion residues | |
| EP1888791B1 (en) | Forehearth | |
| JP2545814B2 (en) | Smelting reduction smelting equipment | |
| KR102787651B1 (en) | Direct smelting process through complete combustion | |
| RU2319749C2 (en) | Method of the direct production of iron, in particular steels, and installation for its implementation | |
| JPH02107709A (en) | Smelting reduction furnace | |
| JPS6299414A (en) | Heat transfer method for sensible heat of combustion gas in steel refining furnaces | |
| JPH1161214A (en) | Smelting reduction furnace for iron raw materials |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| WWE | Wipo information: entry into national phase |
Ref document number: 94191797.5 Country of ref document: CN |
|
| AK | Designated states |
Kind code of ref document: A1 Designated state(s): AU BR CA CN JP KR UA US |
|
| AL | Designated countries for regional patents |
Kind code of ref document: A1 Designated state(s): AT BE CH DE DK ES FR GB GR IE IT LU MC NL PT SE |
|
| DFPE | Request for preliminary examination filed prior to expiration of 19th month from priority date (pct application filed before 20040101) | ||
| 121 | Ep: the epo has been informed by wipo that ep was designated in this application | ||
| WWE | Wipo information: entry into national phase |
Ref document number: 2156631 Country of ref document: CA |
|
| WWE | Wipo information: entry into national phase |
Ref document number: 1994905111 Country of ref document: EP |
|
| ENP | Entry into the national phase |
Ref document number: 1995 507330 Country of ref document: US Date of ref document: 19950926 Kind code of ref document: A |
|
| WWP | Wipo information: published in national office |
Ref document number: 1994905111 Country of ref document: EP |
|
| WWW | Wipo information: withdrawn in national office |
Ref document number: 1994905111 Country of ref document: EP |