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WO1990015205A1 - Element de construction - Google Patents

Element de construction Download PDF

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Publication number
WO1990015205A1
WO1990015205A1 PCT/NO1990/000102 NO9000102W WO9015205A1 WO 1990015205 A1 WO1990015205 A1 WO 1990015205A1 NO 9000102 W NO9000102 W NO 9000102W WO 9015205 A1 WO9015205 A1 WO 9015205A1
Authority
WO
WIPO (PCT)
Prior art keywords
sludge
proportion
building
building element
woodchips
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/NO1990/000102
Other languages
English (en)
Inventor
Stanislav Peter Uhliarik
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from NO892333A external-priority patent/NO892333D0/no
Priority claimed from NO89893260A external-priority patent/NO893260L/no
Application filed by Individual filed Critical Individual
Publication of WO1990015205A1 publication Critical patent/WO1990015205A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04CSTRUCTURAL ELEMENTS; BUILDING MATERIALS
    • E04C1/00Building elements of block or other shape for the construction of parts of buildings
    • E04C1/40Building elements of block or other shape for the construction of parts of buildings built-up from parts of different materials, e.g. composed of layers of different materials or stones with filling material or with insulating inserts
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/02Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing hydraulic cements other than calcium sulfates
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0204Non-undercut connections, e.g. tongue and groove connections
    • E04B2002/0206Non-undercut connections, e.g. tongue and groove connections of rectangular shape
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04BGENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS
    • E04B2/00Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls
    • E04B2/02Walls, e.g. partitions, for buildings; Wall construction with regard to insulation; Connections specially adapted to walls built-up from layers of building elements
    • E04B2002/0202Details of connections
    • E04B2002/0204Non-undercut connections, e.g. tongue and groove connections
    • E04B2002/0226Non-undercut connections, e.g. tongue and groove connections with tongues and grooves next to each other on the end surface
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

Definitions

  • the invention relates to a building element, in particular in the form of a formwor block for use in the building industri.
  • Builing elements can also be other forms of building blocks and besides plate-shaped elements.
  • the element can be heat insulated or not insulated, and it is manufactured with sewage and/or industrial waste as an important main constituent.
  • German patent 3,149,173 is directed to a building material based upon industrial waste in the form of an aluminum composition as a main component (sludge) and besides containing among other things a fiber material, such as waste paper.
  • German patent application 3,808,187 describes a building material in granular form manuf ctured of household or industrial waste among other things, and with various additives, for example lime. A relatively cumbersome production method is thoroughly described.
  • German patent application 3,832,771 is closely related to the preceding patent application, and is more particu ⁇ larly related to the production of a material in the form of small spheres.
  • Norwegian patents 154,267 and 157,213 relate to the manufacture of building plates by means of a specific method with waste fibers as a constituent.
  • German patent application 3,440,704 shows a building or formwork block incorporating insulation, groove and tongue connections as well as cavities for the casting of concrete.
  • each such block has a suitable cavity giving room for sanitary and electrical installations (so-called hidden insulation) , at the same time as supporting structures (reinforced concrete) can be provided internally in the blocks.
  • supporting structures reinforcementd concrete
  • the blocks can be provided with grooves and tongues, as well as spaces for reinforcement iron horisontally and vertically.
  • a concrete- filled formwork block based on the solution given here excludes the possibility of thermal bridges, and an additional advantage is represented by the fact that the insulation layer can be located in the interior of the block, but outside the concrete mass and not vice versa, as is the case with other building or foundation blocks.
  • the formwork blocks will have a high safety against fire.
  • Such a formwork block is free of bacteriae, in spite of the type of main constituents being involved in the manufacture. In order to avoid direct contact, however, the blocks should normally be plastered at the inside and outside.
  • This building element is manufactured mainly of sewage and/or industrial sludge to which there is added an equally large or larger proportion of fiber in the form of coarse-cut woodchips and cement.
  • the resulting product will among other things have relatively good elasticity and strength properties.
  • this invention makes it possible to manufacture building elements based on cement, waste sludge and fiber ingredients as main constituents, involving advantages as mentioned above.
  • waste sludge is referred to here, this can be sludge of various types, mainly sewage or household sludge, for example from public purification plants, and various types of industrial sludge.
  • the coarse cut chip constituents in the material in many cases may take the form of a waste product or it can be. specifically produced from waste timber, for example from birch or fir, and the fiber ingredient is washed or impregnated with water glass before being mixed with the remaining constituents for filling into the molds mentioned and subsequent compression as described above.
  • heat may be added, for example heating to temperatures of about 60°C or higher throughout the first couple of hours of the treatment time in the molds. Such heating, however, is not necessary and as a rule not desirable, so as to keep the energy consumption low in the production.
  • the moisture relationships and how quick curing and drying of the blocks are desired, are important factors here.
  • a major condition is that the waste sludge employed has a degree of moisture of 60 to 70 or 75%. A somewhat higher degree of moisture of the waste sludge seems to be possible for the production of plates.
  • the compression When producing plate elements the compression may be in the range from 3.5 to 5 tons per square meter and with a compression time of up to 48 hours.
  • the thickness of the plate element in non-compressed form can be 80 to 90 mm with a compression down to for example 35 mm or other alternative thicknesses which may be desired in the finished plates.
  • the centre composition in the plate elements can be somewhat modified in relation to what is referred to above specifically relating to blocks.
  • cement of quality PC 440 and a somewhat smaller amount of water glass, typically
  • the outside dimensions can suitably have a lenght of 1 meter and width 30 cm and a height of 25 cm as already mentioned above.
  • the height can be directly de ermined by the compression into the molds, or it can be adjusted by sawing at a height of 25 cm after curing and drying, so that crimping of the block is avoided, at the same time as securing that this important outer dimension is exactly maintained.
  • the formwork block in the drawing has a sidewall 1A which is preferably intended to be an inner wall, and another wall IB which correspondingly can be an outside wall in a finished wall structure.
  • An insulation layer 2 is provided at the inside of the outer wall IB.
  • 3A and 3B there are shown a groove and a tongue respec ⁇ tively, for the best possible mutual aligning and joining of adjacent blocks in a wall.
  • a recess 4 in the end wall of the block intended for arranging reinforcement rods and for extending electrical installation wires and the like.
  • the inner cavity 5 can also serve to accomodate sanitary and electrical installations and then to be filled with concrete, so that a sufficient mechanical or load carrying strenght is obtained in the finished wall structure.
  • 6 there are indicated possible subdivision points in the event that it should be desired to cut a comparatively long formwork block into shorter pieces.
  • a building block or formwork block is described here and having a material composition within the ranges quoted, will for example have a breaking strength at compression of 3.5 MPa.
  • the weight should not be too high. To a large degree the weight will be determined by the sludge quality and the amount of cement as well as the final moisture content after the manufacturing process. As regards the contents of cement it will be understood that the low percentages mentioned, are favourable both with respect to weight and economy.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Architecture (AREA)
  • Structural Engineering (AREA)
  • Ceramic Engineering (AREA)
  • Civil Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)

Abstract

Elément de construction comportant comme constituants principaux du ciment, des boues résiduaires et des ingrédients fibreux, visant entre autres choses à une utilisation avantageuse des eaux résiduaires et des boues industrielles. La quantité de boues et la quantité d'ingrédients fibreux qui se présentent sous la forme de copeaux de bois grossiers, constituent ensemble une partie principale substantielle du matériau présent dans l'élément. La proportion de copeaux de bois est approximativement égale ou supérieure à la proportion de boues et la proportion de ciment est de l'ordre de 10%. Pendant la fabrication de l'élément, les boues sont introduites avec un degré d'humidité d'environ 60 à 70%.
PCT/NO1990/000102 1989-06-07 1990-06-06 Element de construction Ceased WO1990015205A1 (fr)

Applications Claiming Priority (4)

Application Number Priority Date Filing Date Title
NO892333A NO892333D0 (no) 1989-06-07 1989-06-07 Forskalingsblokk av kloakk- og industrislam.
NO892333 1989-06-07
NO893260 1989-08-14
NO89893260A NO893260L (no) 1989-08-14 1989-08-14 Forskalingssystem.

Publications (1)

Publication Number Publication Date
WO1990015205A1 true WO1990015205A1 (fr) 1990-12-13

Family

ID=26648166

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/NO1990/000102 Ceased WO1990015205A1 (fr) 1989-06-07 1990-06-06 Element de construction

Country Status (2)

Country Link
AU (1) AU5829790A (fr)
WO (1) WO1990015205A1 (fr)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2781394A1 (fr) * 1998-07-27 2000-01-28 Armines Ass Pour La Rech Et Le Procede d'elaboration d'une matrice de confinement de dechets
ES2160068A1 (es) * 1999-08-20 2001-10-16 Univ Catalunya Politecnica Elemento ceramico de contruccion para el aprovechamiento de lodos de depuradora.
WO2003062549A1 (fr) * 2002-01-21 2003-07-31 Global Ryder Holdings Pty Ltd Unites elementaires de structure et dispositifs de positionnement pour des murs de beton renforces
EP1413562A1 (fr) 2002-10-24 2004-04-28 John Gerard Cronin Utilisation de boues des eaux residuelles
WO2006120353A2 (fr) 2005-05-12 2006-11-16 Antonioni, Claude Blocs en bois agglomere
CN104863302A (zh) * 2015-05-27 2015-08-26 南京侨兴环保设备有限公司 一种墙体用自保温空心砌块砖及其制备方法

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE3149173A1 (de) * 1980-12-15 1982-09-16 Yoshida Kogyo K.K., Tokyo Baustoffe und verfahren zu deren herstellung
NO154267B (no) * 1980-05-30 1986-05-12 Partek Ab Fremgangsmùte til fremstilling av en bygningsplate ved hje lp av opprullingsmetoden.
NO157213B (no) * 1980-05-30 1987-11-02 Partek Ab Raaemne for en bygningsplate paa gipsbasis som kan fremstilles ifoelge opprullingsmetoden.
DE3808187A1 (de) * 1987-03-19 1988-09-29 Catrel Sa Verfahren zur herstellung von als baumaterialien verwendbaren granulaten aus abfaellen
DE3832771A1 (de) * 1987-11-02 1989-05-11 Catrel Sa Verfahren zur umformung von abfaellen in einen werkstoff in form von kuegelchen

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
NO154267B (no) * 1980-05-30 1986-05-12 Partek Ab Fremgangsmùte til fremstilling av en bygningsplate ved hje lp av opprullingsmetoden.
NO157213B (no) * 1980-05-30 1987-11-02 Partek Ab Raaemne for en bygningsplate paa gipsbasis som kan fremstilles ifoelge opprullingsmetoden.
DE3149173A1 (de) * 1980-12-15 1982-09-16 Yoshida Kogyo K.K., Tokyo Baustoffe und verfahren zu deren herstellung
DE3808187A1 (de) * 1987-03-19 1988-09-29 Catrel Sa Verfahren zur herstellung von als baumaterialien verwendbaren granulaten aus abfaellen
DE3832771A1 (de) * 1987-11-02 1989-05-11 Catrel Sa Verfahren zur umformung von abfaellen in einen werkstoff in form von kuegelchen

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR2781394A1 (fr) * 1998-07-27 2000-01-28 Armines Ass Pour La Rech Et Le Procede d'elaboration d'une matrice de confinement de dechets
WO2000006520A1 (fr) * 1998-07-27 2000-02-10 A.R.M.I.N.E.S. - Association Pour La Recherche Et Le Developpement Des Methodes Et Processus Industriels Procede d'elaboration d'une matrice de confinement de dechets
ES2160068A1 (es) * 1999-08-20 2001-10-16 Univ Catalunya Politecnica Elemento ceramico de contruccion para el aprovechamiento de lodos de depuradora.
WO2003062549A1 (fr) * 2002-01-21 2003-07-31 Global Ryder Holdings Pty Ltd Unites elementaires de structure et dispositifs de positionnement pour des murs de beton renforces
US7748192B2 (en) 2002-01-21 2010-07-06 Global Ryder Holdings Pty Ltd. Building blocks and location devices for reinforced concrete walls
EP1413562A1 (fr) 2002-10-24 2004-04-28 John Gerard Cronin Utilisation de boues des eaux residuelles
WO2006120353A2 (fr) 2005-05-12 2006-11-16 Antonioni, Claude Blocs en bois agglomere
FR2885617A1 (fr) * 2005-05-12 2006-11-17 Stephan Vogel Blocs en bois agglomere
WO2006120353A3 (fr) * 2005-05-12 2007-04-19 Antonioni Claude Blocs en bois agglomere
EA012759B1 (ru) * 2005-05-12 2009-12-30 Антониони, Клод Блоки из прессованной древесины
US8940383B2 (en) 2005-05-12 2015-01-27 Stephane Vogel Blocks of wood agglomerate
CN104863302A (zh) * 2015-05-27 2015-08-26 南京侨兴环保设备有限公司 一种墙体用自保温空心砌块砖及其制备方法

Also Published As

Publication number Publication date
AU5829790A (en) 1991-01-07

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